Ditch Witch SK900 Yanmar® 3TNV80FT Parts Manual 053-3356 - PDF DOWNLOAD

SK900 Yanmar® 3TNV80FT

Parts Manual

Issue 5

053-3356

1

SK900 ISSUE NO. 5 PL-07/23 For Replacement Copy Order P/N 053-3356

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: SK900

Copyright 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS ________________________ Decals Decal Location ............................................. 8 Engine Components Air Cleaner ................................................ 20 Air Filters ................................................... 22 Cooling System .......................................... 18 Engine ....................................................... 12 Exhaust...................................................... 24 Fuel Tank & Fuel Lines............................... 30 Mounts...................................................... 14 Oil Drain .................................................... 26 Oil Filter .................................................... 28 Pump Mount Installation .......................... 16 Powertrain Brake Assembly ......................................... 54 Grease Cylinder ......................................... 46 Hub and Brake Rotor ................................. 42 Rubber Track Options ............................... 50 Track Assembly ............................. 36, 38, 40 Track Frame Installation ............................ 48 Track Motors and Sprocket ....................... 34 Track Roller Hub ........................................ 44 Track Spacers ............................................ 52 Frame Components Attachment Plate Mounting...................... 82 Auto Latch ................................................. 84 Brackets & Braces ..................................... 68 Engine Compartment Flaps ....................... 66 Fuel Tank Mounting .................................. 58 Grille ......................................................... 72 Hood ......................................................... 76 Hydraulic Tank Assembly .......................... 60 Hydraulic Tank Mounting .................... 62, 64 Lift Arm Mounting ..................................... 80 Operator’s Platform .................................. 70 Rear Access Cover & Manual Compartment .................................................................. 78 Rear and Side Covers ................................ 74

Control Components Auxiliary Control Foot Pedal ..................... 94 Console ..................................................... 92 GPS Kit – CLM3000 ................................... 96 Parking Brake ...................................... 88, 90 Telematics Kit – CLM3000 ........................ 98 Hydraulics Auxiliary .......................................... 120, 122 Aux Pump Pressure ......................... 116, 118 Control Valve .......................................... 142 Control Valve Mounting.......................... 104 Cooler By-pass ........................................ 114 Cylinder – 2.5” x 1.25” x 10.0” ................ 144 Cylinder – 2.0” x 1.25” ............................ 146 Ground Drive .......................................... 140 Joystick Mounting – Dual ....................... 108 Joystick Mounting – Single ..................... 106 Lift Arm ........................................... 124, 126 Pilot Control – Dual ................................. 132 Pilot Control – Single .............................. 134 Park Brake....................................... 136, 138 Return and Filter ..................................... 112 Schematic ............................................... 102 Supply ..................................................... 110 Tilt Cylinder..................................... 128, 130 Electrical Battery Base and Cables ......................... 154 Engine/Console Harness ......................... 152 Schematic ............................................... 150 Accessories 4’ Bucket ................................................. 158 Brush Guard Kit II .................................... 162 GPS Kit – Sunstate................................... 164 Side Guard Covers................................... 160

ID0719997

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CONTENTS ________________________ Miscellaneous Bolt/Nut Torque Chart ............................ 168 Filters ...................................................... 174 Optional Kits............................................ 174 Related Publications................................ 174 Replacement O-Ring Chart ...................... 173 Warranty Registration ............................. 176

ID0719997

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DECALS

8

DECAL LOCATION SK900

15

32 26 17

28 8 4 2

10

20

5

7

6

18 27 2705

660-1

22

9

1

3

8 14 13

12

11

21 23

31 30 25 27 19

24 29 9

1

16

9

14 13

04

ID0709465

9

DECAL LOCATION SK900 REF PART NO. NUMBER

270-8522 1 270-4946 2 270-6857 3 270-6304 4 270-6867 5 700-133 6 700-143 7 270-7603 8 274-442 9 274-318 10 270-8503 11 270-6513 12 270-7894 13 701-184 14 701-326 15 270-8490 16 700-097 17 700-138 18 270-6871 19 270-6968 20 700-009 21 270-8486 22 270-8487 23 270-5742 24 270-6773 25 270-7792 26 275-032 27 270-7018 28 270-6302 29 270-8178 30 701-419 31 270-00167 32 270-1862

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK900 SERVICE DECAL KIT WARNING SECURE CYLINDER ISO DIESEL FUEL ISO LOCK/UNLOCK LUBRICATION CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO WARNING TIP OVER ISO LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ISO CAUTION WEAR HEARING PROTECTION SK900 LFT MODEL ID SK900 RT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO HAND THROTTLE NOTICE BATTERY DISCONNECT JOYSTICK CONTROLLER OVERLAY RED HIS VIS 1.5” REFLECTORS WARNING NO FLAME SK900 LOAD CAPACITY HORN

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1. PART OF EU KIT SEE FOOTNOTE 1. PART OF EU KIT

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH SINGLE JOYSTICK OPTION

04

ID0709465

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

12

ENGINE - YANMAR 3TNV80FT SK900

2

1

4 3

01

ID0719914

13

ENGINE - YANMAR 3TNV80FT SK900

REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

500-3348 150-6048 500-6005 500-6006

DESCRIPTION

REMARKS

YANMAR OIL FILTER FITTING (M33X2-45) FUEL FILTER ELEMENT WATER SEPARATOR FILTER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719914

14

ENGINE MOUNTS 1

21 22

16 2 17

6

12

23 5 18

10

11 8

7 14

13 19

3

4

01

15 20

9

ID0710563

15

ENGINE MOUNTS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 106-806 3 FLG LK SCREW (M12-1.75 X 25MM) 2 106-724 20 FLG SCREW (M10-1.50 X 25MM) 3 106-163 2 FLG SCREW (M8-1.25 X 30MM) 4 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 5 362-3081 3 SHOCK MOUNT 6 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM) 7 106-386 4 FLG LOCKNUT (M8-1.25) 8 107-002 4 FLG LK SCREW (M10-1.50 X 30MM) 9 106-261 2 WASHER (.334") 10 150-7139 1 HYD GEAR PUMP 8/9CC COM IN 11T SAE A RH 11 150-7138 1 HYD TANDEM PUMP POCLAIN PM 21CC/21CC/9CC 12 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 13 303-4379 1 950 PUMP SUPPORT 14 184-317 4 ENGINE MOUNT SPACER 15 303-4380 1 PUMP SUPPORT PLT 16 105-1980 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 17 301-8834 1 PUMP SUPPORT 18 106-387 4 FLG LOCKNUT (M10-1.50) 19 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 20 105-1012 2 FLG LK SCREW (M12-1.75 X 20MM) 21 303-4386 1 LEFT MOUNT 22 303-4387 1 RIGHT MOUNT 23 195-2144 1 YANMAR PUMP MOUNT SAE B 13 TOOTH

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0710563

16

PUMP MOUNT INSTALLATION

1

4 5 2

1

3 1

01

ID0710995

17

PUMP MOUNT INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 4 5

1 YANMAR PUMP MOUNT SAE B 13 TOOTH 8 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 ENGINE MOUNT SPACER 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP

195-2144 106-992 107-002 184-317 105-1980

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0710995

18

ENGINE COOLING SYSTEM

14

33

32

5

1

31

26 12

2

35

9 3

19

20 6

25

16

7 17 18 34 27

4 27

13 21 30 8

23

10 24

28 29

01

11 15

22

ID0711359

19

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 195-1268 2 301-6657 3 111-011 4 118-168 5 118-168 6 195-2148 7 155-174 8 301-4998 9 116-421 10 195-2149 11 116-539 12 107-334 13 106-162 14 106-386 15 106-642 16 106-628 17 105-079 18 106-093 19 107-646 20 105-834 21 105-1454 22 181-650 23 106-570 24 105-117 25 105-2419 26 150-5965 27 110-353 28 117-796 29 110-030 30 107-687 31 106-381 32 362-2739 33 110-249 34 195-2712 35 116-108

1 RADIATOR/OIL COOLER 1 FAN SHROUD 2 WORM CLAMP (1" TO 1-3/4") 2 SOUND INSULATION 0 SOUND INSULATION 1 FAN, 17" DIA PULLER 1 S/O COUPLER (12S-12H90) 2 NUT PLATE 36 BULK EDGE (1/8", SOLD PER 1") 1 COOLANT HOSE 3 ISOLATOR 2 SCREW (M8-1.25 X 25MM,BUT SOC) 10 FLG SCREW (M8-1.25 X 20MM, GD8) 16 FLG LOCKNUT (M8-1.25) 2 SCREW (M10-1.50 X 65MM) 1 SCREW (M10-1.50 X 60MM) 4 LOCK WASHER (1/4) 4 SCREW (M6-1.00 X 45MM) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 2 FLG LOCKNUT (3/8-NC) 3 CLAMP, BOLT-ON ("P") 1 1/4" 2 SPACER (1.395") 2 SCREW (M8-1.25 X 60MM) 2 WASHER (5/16") 3 WASHER (1.50" X .406" X .089", HARDENED) 1 BYPASS (60 PSI CRACK) 2 WORM CLAMP (3/4" TO 1-1/2") 2 HOSE PROTECTOR 6 CABLE TIE (1/16" TO 4") 1 CLIP NUT M8-1.25, LONG, WIDE 2 FLG LK SCREW (M8-1.25 X 25MM) 1 TANK W/ SPLASH GUARD (1 QT) 2 WORM CLAMP (1/4" TO 5/8") 1 UPPER HOSE 20 BULK HOSE (5/16", SOLD PER 1")

DESCRIPTION

REMARKS

USE ONE @ 36"

USE ONE @ 20"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0711359

20

AIR CLEANER

9

3 7

13 8

1 10

4

12 11 5 2

6

01

ID0719474

21

AIR CLEANER REF PART NO. NUMBER

QTY

1 194-093 2 105-1210 3 106-163 4 106-386 5 110-134 6 195-2713 7 194-038 8 194-039 9 194-761 10 115-180 11 195-633 12 195-1201 13 194-343

1 AIR FILTER PARTS ASS'Y 1 WORM CLAMP (1-1/4" TO 2-1/4") 2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 2 WORM CLAMP (2.062" TO 2.750") 1 AIR HOSE 1 FILTER ELEMENT, PRIMARY 1 FILTER ELEMENT - SECONDARY 1 DISCHARGE VALVE 1 ALL THREAD (1/8-NPT) 1 RESTRICTION INDICATOR (20"H20) 1 HOSE, 2" AIR INTAKE ELBOW 1 MOUNTING CLAMP (5.750")

INCLUDES REF NO'S: 7-9; SEE NOT SHOWN BELOW

1

SERVICE PART

DESCRIPTION

REMARKS

NOT SHOWN:

195-1366

AIR FILTER END CAP

FOOTNOTES:

NOTE:

01

ID0719474

22

AIR FILTERS

2

1

3

03

ID0024158

23

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

24

EXHAUST

1

12

13 3 12 2 6

8 7 10

13 4

9 5

01

11

ID0712441

25

EXHAUST REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

6 FLG LOCKNUT (M8-1.25) 1 BRACKET 1 EXHAUST PIPE 1 EXHAUST BASE 1 EXHAUST SUPPORT 7 FLG SCREW (M8-1.25 X 20MM, GD8) 4 WASHER (M10, HARDENED) 4 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 1 EXHAUST 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LOCKNUT (M10-1.50) 1 MUFFLER 2 U-BOLT CLAMP (1-1/2")

106-386 195-3031 195-3007 303-6092 303-6093 106-162 106-396 105-1595 195-2508 106-164 106-387 195-2997 196-067

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0712441

26

ENGINE OIL DRAIN

2 6

4

3

5

1 01

ID0712506

27

ENGINE OIL DRAIN REF PART NO. NUMBER

QTY

1 154-089 2 150-3677 3 105-2266 4 154-148 5 154-242 6 116-286

1 CAP (08JF) 1 BANJO FITTING (M16-1.5-08H) 2 PINCH CLAMP (18MM TO 22MM) 1 BK CONNECTOR (08J-08J90BK) 1 S/O COUPLER (08JF-08H) 1 BULK HOSE (1/2", SOLD PER 1")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0712506

28

ENGINE OIL FILTER

1

01

ID0719953

29

ENGINE OIL FILTER REF PART NO. NUMBER

QTY

1 500-3348

1 YANMAR OIL FILTER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719953

30

FUEL TANK & FUEL LINES

21

22

16 17

23

18 11

19 15 24 20

14

9 8

10

6

25

7 2

5

12 4 3

1 13

04

ID0712514

31

FUEL TANK & FUEL LINES REF PART NO. NUMBER

QTY

1 500-1239 2 110-249 3 106-712 4 106-385 5 106-160 6 106-395 7 106-386 8 105-2460 9 303-6086 10 303-4653 11 116-108 12 116-108 13 116-108 14 116-108 15 116-108 16 364-1009 17 116-325 18 150-3378 19 110-563 20 194-505 21 364-730 22 364-698 23 115-444 24 118-096 25 116-108

0 FUEL PUMP YANMAR 12 WORM CLAMP (1/4" TO 5/8") 2 FLG SCREW (M6-1.00 X 16MM, CL 10.9) 2 FLG LOCKNUT (M6-1.00) 1 SCREW (M8-1.25 X 120MM, CL 8.8) 2 WASHER (M8, HARDENED) 1 FLG LOCKNUT (M8-1.25) 1 SCREW (M8-1.25 X 85MM) 1 SPACER 1 SPACER 74 BULK HOSE (5/16", SOLD PER 1") 7 BULK HOSE (5/16", SOLD PER 1") 38 BULK HOSE (5/16", SOLD PER 1") 14 BULK HOSE (5/16", SOLD PER 1") 41 BULK HOSE (5/16", SOLD PER 1") 1 FUEL TANK, 10.5 GAL 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 3 SPRING CLAMP (3/8") 1 FUEL PICKUP 1 FUEL GAUGE 1 FUEL CAP 1 PLUG (04N, SOC, SS) 48 BULK FUEL TUBING (1/4",PER FT) 7 BULK HOSE (5/16", SOLD PER 1")

DESCRIPTION

REMARKS

USE ONE @ 68" USE ONE @ 7" USE ONE @ 38" USE ONE @ 14" USE ONE @ 41"

SEE FOOTNOTE 1 USE ONE @ 48" USE ONE @ 7"

NOT SHOWN:

FOOTNOTES:

1. LOCKABLE FUEL CAP OPTION; 362-1152.

NOTE:

04

ID0712514

32

NOTES:

ID0134963

33

POWERTRAIN

34

TRACK MOTOR AND SPROCKET

3 4 5 6

8 9 1

2

7 3

4 2

01

ID0760694

35

TRACK MOTOR AND SPROCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

150-5461 2 HYD MTR (GEROLER) 24.7 CID 140-1489 2 SPROCKET, 11T, 72MM PITCH 105-2949 10 1/2-20 NF LUG BOLT 303-3315 2 HUB 300-7528 1 BRAKE ROTOR 105-031 5 BOLT (3/8-NC X 1") 154-279 4 CONNECTOR (08O-10S) 105-2954 8 FLG BOLT (1/2-13 UNC X 2", GR8) 105-501 2 COTTER PIN (.125" X 2.0")

REMARKS

SEE FOOTNOTE 2 TORQUE TO 100 FT-LBS SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. ALL PARTS ARE INCLUDED IN 190-2546 1.25" WHEEL HUB W/BRAKE ROTOR 2. USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS, SERVICE PART: 108-166 CSTL NUT (1-20 NEF), HARDENED

NOTE:

01

ID0760694

36

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263

8

14

16

23

9

22

2 7

21

6 26 25

19

24

10

11

12 13 27

1

15 4 20 27 15

03

5 3

17 18

ID0574674

37

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-6115 1 RIGHT TRACK FRAME 2 302-6121 1 RIGHT TRACK SLIDE 3 105-114 50 LUG NUT (1/2-NF) 4 160-1300 2 FORGED TRACK ROLLER 5 301-0833 6 TRACK ROLLER 6 105-2224 2 UHMW WASHER (1.25 ID) 7 302-6127 2 SPACER 8 106-399 6 WASHER (M20, HARDENED) 9 106-345 2 SCREW (M20-2.50 X 50MM) 10 105-416 6 WASHER (5/8") 11 106-338 6 SCREW (M16-2.00 X 30MM) 12 301-9225 2 ADAPTER FITTING 13 150-4313 2 TEST COUPLING (-04 SAEM) 14 184-064 4 TAPERED INSERT (2") 15 303-2299 10 DUST CAP RETAINER 16 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 17 106-398 8 WASHER (M16, HARDENED) 18 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 19 140-1452 2 REAR TRACK ROLLER 20 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 21 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 22 302-6116 1 LEFT TRACK FRAME 23 302-6123 1 LEFT TRACK SLIDE 24 301-1516 2 GREASE CYLINDER 25 301-9233 2 WASHER 26 301-9232 2 URETHANE SPRING 27 105-2745 20 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB, SEE FOOTNOTES 2 & 3

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES {205-1216} AND {302-6126} USE DUST CAP RETAINER {303-2299}. DUST CAP RETAINERS & LUG NUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

3. TRACK ROLLER {301-0833} & FORGED TRACK ROLLER BEGINS USING {105-2745} BOLT WITH S/N DWPSK800JK0002263.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

03

ID0574674

38

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262

8 16

14

24

9

23

2 22

6

7

27 26

20

25

10

11

12 13

1

28 4 21 5 17

06

15 3

18 19

ID0489296

39

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

DESCRIPTION

302-6115 1 RIGHT TRACK FRAME 302-6121 1 RIGHT TRACK SLIDE 105-114 32 LUG NUT (1/2-NF) 160-1300 2 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 105-2224 2 UHMW WASHER (1.25 ID) 302-6127 2 SPACER 106-399 6 WASHER (M20, HARDENED) 106-345 2 SCREW (M20-2.50 X 50MM) 105-416 6 WASHER (5/8") 106-338 6 SCREW (M16-2.00 X 30MM) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM) 184-064 4 TAPERED INSERT (2") 205-1304 10 DUST CAP RETAINER 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 105-2599 16 FLG LOCKNUT (1/2-NF, 13/16" HEX) 106-398 8 WASHER (M16, HARDENED) 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 140-1452 2 REAR TRACK ROLLER 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 302-6116 1 LEFT TRACK FRAME 302-6123 1 LEFT TRACK SLIDE 301-1516 2 GREASE CYLINDER 301-9233 2 WASHER 301-9232 2 URETHANE SPRING 105-2745 4 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE LOCTITE 242; SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB (SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES 205-1216 AND 302-6126 USE DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKUNTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

06

ID0489296

40

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N:

13

10

7

17

12

18

5 SEE NOTE 1

11

6 8 9

1

4

2 14 15 3 1 16

20

ID0270368

41

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

160-1300 4 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 205-1216 10 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 301-0825 1 FRONT IDLER SUPPORT 301-0820 1 LEFT TRACK FRAME 301-0830 1 FRONT IDLER SUPPORT 301-0815 1 RIGHT TRACK FRAME 106-338 10 SCREW (M16-2.00 X 30MM) 105-416 10 WASHER (5/8") 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 105-258 2 BOLT (3/8-NC X 3-3/4") 105-287 2 LOCKNUT (3/8 NC) 150-4328 1 GAUGE ADAPTER ASSEMBLY 205-1304 10 DUST CAP RETAINER 105-2599 20 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 30 LUG NUT (1/2-NF) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM)

REMARKS

SUPERSEDES TRACK ROLLER 301-1795 SEE FOOTNOTES 2 & 3

USE LOCTITE 242 SEE FOOTNOTE 1 TORQUE TO 25 FT LBS LOCATED UNDER REAR PANEL SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 150-1937 ENDS WITH S/N: CMWSK850LF0000361 2. HUB & SPINDLE ASSEMBLY 205-1216 SUPERSEDES 205-1183. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. TORQUE LUG NUTS 80-90 FT-LB.

20

ID0270368

42

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2

5

SEE NOTE 1 4 3 2

1

OLD STYLE

05

ID0196580

43

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

1 2 3 4 5

190-3091 105-286 300-7528 302-6753 302-6752 350-3798

QTY

DESCRIPTION

- HUB W/BRAKE ROTOR 5 BOLT (3/8-NC X 1-3/4") 1 BRAKE ROTOR 1 INSIDE SPACER 1 OUTSIDE SPACER 1 WHEEL HUB (5 BOLT 7/16)

REMARKS

DIRECT REPLACEMENT OF OLD STYLE HUB AND BRAKE ROTOR USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#12 AND ARE AVAILABLE AS INDIVIDUAL ITEMS.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755, SK800 AND SK1050, THE SK750, SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK755 S/N: , SK800 S/N: , SK1050 S/N:

05

ID0196580

44

TRACK ROLLER HUB 7 1 3

10

2

2

9 4 8 5

6

8

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

4

12

ID0286454

45

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM).

4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

12

ID0286454

46

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362

1

2

3 4

5

6

7 8

02

ID0382921

47

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-5062 301-9232 301-9233 150-4315 155-732 155-704 301-1516 301-9225 150-4313

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER (1.75" DIA X 3.50") URETHANE SPRING WASHER CYLINDER ROD BACKUP RING (224 D90) O-RING (224 D70) GREASE CYLINDER ADAPTER FITTING TEST COUPLING (-04 SAEM)

REMARKS

NOT PART OF GREASE CYLINDER 350-5062 NOT PART OF GREASE CYLINDER 350-5062

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0382921

48

TRACK FRAME INSTALLATION

5

6

3 4

2

1

02

ID0367254

49

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

1 106-478 2 106-398 3 301-0820 4 301-0825 5 301-0815 6 301-0830

8 SCREW (M16-2.00 X 40MM, 10.9) 8 WASHER (M16, HARDENED) 1 LEFT TRACK FRAME 1 FRONT IDLER SUPPORT 1 RIGHT TRACK FRAME 1 FRONT IDLER SUPPORT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0367254

50

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450

1

2

06

ID0299636

51

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450 REF PART NO. NUMBER

1 301-0842 2 302-6185

QTY

DESCRIPTION

RUBBER TRACK (230x72x44, GP) CAMSO RUBBER (180x72x44)

REMARKS

USE IN WIDE TRACK CONFIGURATION ONLY SUPERSEEDES 301-0976, USE IN NARROW TRACK CONFIGURATION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0299636

52

TRACK SPACERS 2

1

01

ID0703233

53

TRACK SPACERS REF PART NO. NUMBER

QTY

1 303-3778 2 106-507

8 SK MOTOR SPACER 8 FLG LK BOLT (1/2-NC X 4-1/2")

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703233

54

BRAKE ASSEMBLY

6 11 12 2

4 13

3

7

14 10 5 1

02

8 9

ID0703381

55

BRAKE ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 FLG LOCKNUT (3/8-NC) 2 FLGLKBOLT (3/8-NC X 1-1/4")GR8 1 BRAKE ARM 1 BRAKE ARM MOUNT BRACKET 1 BRAKE ARM SLIDE 1 VENT (04N) 1 CONNECTOR (04N-04O) 1 LOCKNUT (7/16-NF) 1 WASHER (M12, HARDENED) 1 COMPRESSION SPRING (4.00") 1 CYL BARREL 1 ROD 1 LOCK COLLAR 0 FLG LK BOLT (1/2-NC X 1-1/4")

105-814 108-147 303-3889 303-3886 303-3888 150-5203 154-339 105-188 106-397 105-2323 302-5446 105-830

DESCRIPTION

REMARKS

SEE NOTE 1

USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. 303-3889 IS SHOWN IN WIDE TRACK PILOT HOLES BUT CAN BE USED FOR STANDARD TRACK WIDTH USING THE SHORTER SET OF PILOT HOLES.

NOTE:

02

ID0703381

56

NOTES:

ID0134963

57

FRAME COMPONENTS

58

FUEL TANK MOUNTING 10

2 5

4

1

12 13

11 3

8 6 14 15

9

05

7

ID0352961

59

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 FUEL TANK, 10.5 GAL 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT TANK SUPPORT W/LIGHT 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FUEL CAP 1 WASHER (M10, HARDENED) 1 FLG SCREW (M10-1.50 X 25MM) 1 PLUG (04N, SOC, SS) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1009 301-2584 106-382 106-387 106-383 302-5734 301-8468 105-827 105-834 364-698 106-396 106-724 115-444 217-225 215-2613

DESCRIPTION

REMARKS

USE 301-6659 RIGHT TANK SUPPORT FOR NO LIGHT KIT OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0352961

60

HYDRAULIC TANK ASSEMBLY 4

5

1

10

9

6

7 8

02

3

2

ID0352986

61

HYDRAULIC TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 364-1011 2 214-854 3 115-286 4 150-2510 5 105-214 6 150-5164 7 155-130 8 159-638 9 155-183 10 159-931

1 HYDRAULIC TANK 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 REDUCER (08N-1/4-NF) 1 BREATHER CAP 3 PSI 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS W/ BALL 1 PLUG (06S) 1 S/O BR TEE (20S-16H-12H-06S) 1 S/O COUPLER (16S-12H90) 1 CONNECTOR (06S-06SF)

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0352986

62

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

2

12

13

02

7

9

ID0488582

63

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-7990 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 302-7984 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-7990 LEFT TANK SUPPORT W/LIGHT, BEGINS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105JJ0000952, DWPST37XCJ0000046.

3. FOR 302-7984 TANK SUPPORT LEFT, BEGINS WITH S/N: DWPSK800TJ0001009, DWPSK105VJ0000839, DWPST37XEJ0000040.

NOTE:

02

ID0488582

64

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

12

13

06

2

7

9

ID0352917

65

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-5732 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 301-6664 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-5732 LEFT TANK SUPPORT W/LIGHT, ENDS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105KJ0000951, DWPST37XJJ0000045.

3. FOR 301-6664 TANK SUPPORT LEFT, ENDS WITH S/N: DWPSK800CJ0001008, DWPSK105CJ0000838, DWPST37XTJ0000039.

NOTE:

06

ID0352917

66

ENGINE COMPARTMENT FLAPS

1 2 3

4 5

01

ID0391992

67

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

QTY

1 106-381 2 362-1895 3 107-687 4 105-117 5 301-6896

4 FLG LK SCREW (M8-1.25 X 25MM) 1 RUBBER FLAP 4 CLIP NUT M8-1.25, LONG, WIDE 2 WASHER (5/16") 1 RUBBER FLAP LOWER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0391992

68

BRACKETS & BRACES

6

2

1

4

5

3

01

ID0714778

69

BRACKETS & BRACES REF PART NO. NUMBER

QTY

1 303-4378 2 303-4353 3 106-164 4 106-387 5 106-632 6 106-709

1 BATTERY BASE 1 BRACE 8 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0714778

70

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

2

8

10 6

7

11

1 9

7

5

05

ID0281002

71

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

05

ID0281002

72

GRILLE

1

6

7 5 4 2

3

4

3

03

ID0353049

73

GRILLE REF PART NO. NUMBER

QTY

1 301-6864 2 301-6695 3 106-632 4 106-709 5 302-9680 6 107-537 7 106-387

1 NOSE PIECE 1 GRILLE 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 1 PERF GRILLE PLATE 2 BOLT (M10-1.50 X 20MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0353049

74

REAR AND SIDE COVERS

1 7

8

5

12

6 3 13 2 11 9 10 4

02

ID0353143

75

REAR AND SIDE COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14*

4 CLIP NUT (M10-1.50) 2 COVER 4 BOLT (M8-1.25 X 16MM,BUT SOC) 1 BACK COVER 1 GRILLE 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LK SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 BACKUP SPACER 2 SCREW (M6-1.00 X 14MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 STOP PLATE 1 STOP PLATE 1 MAIN FRAME

107-287 301-0927 106-774 301-6894 301-3082 106-383 106-991 106-386 322-362 105-1577 106-385 301-8279 301-8468 301-4980

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0353143

76

HOOD 3

4 15 2 5 7

6 8

1 9

12

10

11

13 14

02

ID0392079

77

HOOD REF PART NO. NUMBER

QTY

1 111-110 2 117-558 3 106-767 4 300-6843 5 105-047 6 301-2433 7 105-058 8 106-070 9 107-687 10 110-655 11 105-089 12 105-1078 13 301-7650 14 105-226 15* 105-2695

2 PLUG (3/8) 2 LATCH, ADJUST LEVER (LOCKING) 4 SCREW (M8-1.25 X 20mm,BUT SOC) 1 SK HOOD 2 LOCKNUT (3/8-NC) 2 HINGE PLATE 2 BELLEVILLE WASHER (1/2") 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 CLIP NUT M8-1.25, LONG, WIDE 2 BALL SCREW (5/16-NC X 1/2") 2 LOCKNUT (5/16-NC) 1 STRUT 1 STRUT STOP 2 WASHER (5/16") 2 RUBBER BUMPER (M6)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0392079

78

REAR ACCESS COVER & MANUAL COMPARTMENT

7 13 1 9

6

3 2

4

5

11

12

10

01

8

ID0739225

79

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 REAR PANEL 1 LATCH, ADJUST LEVER (LOCKING) 6 FLG LK SCREW (M6-1.00 X 20MM) 1 HINGE COVER 1 HINGE PLT 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 BOLT (M8-1.25 X 16MM,BUT SOC) 4 FLG LOCKNUT (M8-1.25) 2 WASHER (M12, HARDENED) 2 CUSHION 1 MANUAL COMPARTMENT

301-4984 117-558 106-379 301-4982 303-4339 107-193 106-385 106-070 105-1979 106-386 106-397 362-1620 250-063

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739225

80

LIFT ARM MOUNTING

5 19 9 SEE FOOTNOTE 1

15

12

15 10 1 11 3 14 4

2 7 18 6 8 3 16

17

16

3

2 4 13

01

ID0732562

81

LIFT ARM MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 LOADER ARMS 4 WASHER (3/8") 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 35MM) 3 FLG LK BOLT (5/16-NC X 1.75") 2 TAB PIN (1.25" X 2.75") 2 LIFT STOP 2 FLG SCREW (M10-1.50 X 25MM) 3 WELD PLATE (SP2D) 2 TAB PIN (1.25 X 5.25) 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 2 TAB PIN (1.25 X 4.0) 2 SPACER 4 COMPOSITION BUSHING (1.25") 4 COMPOSITION BUSHING (1.25") 2 CYL (2.0 X 1.25 X 16.0) 2 SNAPPER PIN (3/8" X 2-3/4") 3 BOLT ON CLAMP (5/8" X 5/8" SET)

303-3500 105-264 105-894 105-876 105-824 301-6681 303-3333 105-799 323-551 301-6683 106-570 106-561 300-3496 184-888 125-1094 125-1000 151-091 110-833 111-146

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. USE CLAMP PLATES FROM 111-146 BOLT ON CLAMP (5/8" X 5/8" SET).

NOTE:

01

ID0732562

82

ATTACHMENT PLATE MOUNTING

16

17

20

21

18 9 5 19

4 16

6

1

8

3 2 7

10

02

12 11

13 15

14

ID0732651

83

ATTACHMENT PLATE MOUNTING REF PART NO. NUMBER

QTY

1 303-3500 2 181-974 3 179-907 4 181-1002 5 177-1091 6 106-469 7 106-470 8 303-3527 9 302-9703 10 184-065 11 105-969 12 125-1224 13 177-1092 14 105-2424 15 105-2425 16 303-6393 17 303-6335 18 107-043 19 106-535 20 125-538 21 150-4129

1 LOADER ARMS 1 TAPERED INSERT (1.5") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25" DIA, 1.50" HEAD) 1 TAPERED PIN (1.25" X 4.188") 1 FLG SCREW (M12-1.75 X 30MM) 1 FLG SCREW (M16-2.0 X 40MM) 1 QUICK ATTACHMENT PLATE (1.378") 1 ULTRACOMP BUSHING (1.25") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 COMPOSITION BUSHING (1.375"X1.75"X2.00") 2 TAPERED PIN (1.375" X 4.437", W/ GROOVE) 2 SNAP RING (1.375") 2 WASHER (1.375") 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 35MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 COMPOSITION BUSHING (1.5") 1 CYL (2.5 X 1.25 X 10.0)

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. ATTACHMENT PLATE 303-3527 SUPERSEDES PLATE 300-6997. THEY ARE EQUIVALENT.

NOTE:

02

ID0732651

84

AUTO LATCH

14 1 9

2

13

6 8

4 10 11

7 5

3

12

06

ID0423744

85

AUTO LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 WASHER (5/16") 1 BENT TAB 1 BENT TAB 2 LOCKNUT (5/16-NC) 2 LATCH PIN 2 ATTACHMENT LEVER 2 KNOB (1/2" NC STEEL INSERT) 2 FLG LK BOLT (1/2-NC X 1") 2 NUT (3/8 NC) HEX 2 BOLT (3/8-NC X 2-1/4") 2 ROLL PIN (1/4" X 1-1/2") 2 COMPRESSION SPRING 2 JAM NUT (3/8-NC) 2 BOLT (5/16-NC X 1.375")

105-117 302-3046 302-3045 105-089 301-9227 302-2825 105-2183 105-829 105-053 105-162 105-510 118-424 105-1547 106-517

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, NEAR SHANK SEE NOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

1. DO NOT OVERTIGHTEN. HANDLE MUST ROTATE ON BOLT. 2. BOLT #10 PROTRUDES THRU #2 TAB AS A ROTATION STOP. APPLY LOCTITE ON THREADS CLOSE TO #6 ATTACHMENT LEVER

06

ID0423744

86

NOTES:

ID0134963

87

CONTROL COMPONENTS

88

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105

4 8

1

6

3 10 9 2

5

04

7

ID0469196

89

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 BRAKE PIN 1 BRAKE MOUNT PLT 1 COMPRESSION SPRING (4.00") 1 LOCKNUT (7/16-NF) 1 VENT (04N) 1 WASHER (M12, HARDENED) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYLINDER (1.50 X 2.5 STROKE) 1 LOCK COLLAR

302-5445 302-5442 105-2323 105-188 150-5203 106-397 105-830 105-833 150-5202 302-5446

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0469196

90

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588

4

1 8

6 9 3 2 5 7

04

ID0353529

91

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588 REF PART NO. NUMBER

1 301-4987 2 301-4988 3 116-869 4 105-188 5 155-912 6 105-404 7 105-830 8 105-833 9 151-097

QTY

1 1 1 1 1

DESCRIPTION

BRAKE PIN BRAKE MOUNT PLT SPRING LOCKNUT (7/16-NF) AIR VENT (02N) JAM NUT (3/4-NF) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYL (1.5" X 0.43" X 2.500")

REMARKS

SEE FOOTNOTE 1 COMES WITH ITEM# 9 (151-097), USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1.. PREVENT SHAFT FROM ROTATING WHILE TIGHTNING #4 LOCKNUT. WRENCH FLATS PROVIDED ON END OF SHAFT.

NOTE:

04

ID0353529

92

CONSOLE

11 6

13

19

2

12 10

8

5

4 14 7 9

18

17 15

3

1

16

01

ID0715014

93

CONSOLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 950 CONTROL BAR 4 BOLT (M10-1.50 X 30MM,BUT SOC) 6 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 AUDIO ALARM 1 HPW SWITCH (FRICTION HOLD) 1 CONTROL PANEL 1 PANEL 1 DISPLAY 1 PILOT LIGHT 1 INSERT (RED) HYD OIL HI TEMP 1 INSERT (RED) ENG OIL PSI 2 POP RIVET (3/16" X 1/2", ALUM) 2 U-CLIP 4 GRIP (.75 X 4.5) 1 BOOT 1 IGNITION SWITCH 1 ACCESSORY SOCKET

303-4469 105-1098 106-387 106-164 105-687 306-603 215-3157 301-6691 303-6078 215-1996 217-020 217-027 217-021 110-560 362-1269 362-1942 362-1148 215-2013 214-301

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0715014

94

AUXILIARY CONTROL FOOT PEDAL

3 8 4 2

9

1

5

6

10

7

13 11

12 15 16

14

17

18 19 20

02

ID0400670

95

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 FLG LK SCREW (M8-1.25 X 25MM) 1 THROTTLE BRACKET 1 AUX CONTROL LEVER 2 COTTER PIN (.094 X .750) 1 PIVOT MOUNT 1 CLEVIS MALE THREAD (1/4 NF) 2 FLG LOCKNUT (M8-1.25) 2 CLEVIS PIN (1/4 X 11/16) 1 CLEVIS (1/4-NF) 2 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 PIVOT PLT 2 FLG LOCKNUT (5/16-NC) 1 CONTROL ROD 1 SHLD BLT (M12 X 20MM,M10-1.50) 1 COMPRESSION SPRING - INSTALLED HEIGHT 1 WASHER (5/16") 1 BOLT (M8-1.25 X 110MM) 2 WASHER (9/16") 1 PEDAL 1 FLG LOCKNUT (M10-1.50)

106-381 301-1697 301-8851 105-512 301-6666 105-1189 106-386 110-082 110-067 107-582 301-6667 105-003 301-6668 106-739 117-003 105-117 106-128 105-088 301-6670 106-387

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400670

96

CLM3000 GPS KIT SK600, SK800, SK900

1

6

5

3

2

4

02

ID0713251

97

CLM3000 GPS KIT SK600, SK800, SK900 REF PART NO. NUMBER

190-2693 1 222-7232 2 215-3312 3 220-6781 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 215-2801 9* 215-2901 10* 214-958 11* 106-574 12* 107-312 13* 240-7223 14* 303-4997

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 1 FMS - GPS 3657 W/DATA PLAN 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0713251

98

CLM3000 TELEMATICS KIT SK900

1

6 5 3

4 2

03

ID0712985

99

CLM3000 TELEMATICS KIT SK900 REF PART NO. NUMBER

190-2695 1 222-7232 2 220-6780 3 215-3311 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 106-574 9* 107-312 10* 240-1360

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO)

REMARKS

NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

03

ID0712985

100

NOTES:

ID0134963

101

HYDRAULICS

01 F

Auxilliary Circuit T1

7

D

Left

1

To Tank

C

Forward

7

E

P

Joystick

5

Reverse

Right

T

Joystick

7

Joystick

To Tank

From Tank

2

11

12

T2

Two Lever Joystick Option

Single Lever Joystick Option

To Tank

Ground Drive Brake

T3

0.050"

3

P1

M41

4

0.050"

Spool Valve

M31

Flow to B

Tow Valve

9

S

Tilt Cyl

Hydrostatic Pump (Closest to Engine)

Ground Drive Circuit

A1

T1

B1

5

A2

Left Ground Drive Motor

10

B2

Fwd

Lift Cyl

A1

B1

A

B

A3

0.050"

B3

6

P2

T

M32

Flow to B

To Filter

To Tank

To Attachment

0.050"

M42

Tow Valve

8

Hydrostatic Pump (Closest to Gear Pump)

G

T2

A2

B2

10

Fwd

Right Ground Drive Motor

Return Circuit

T1

Tank

17

Cooler Bypass

14

13

Cooler

15 & 16

Filter

To Filter

B

A

102

HYDRAULIC SCHEMATIC SK900

ID0714422

103

HYDRAULIC SCHEMATIC SK900

Ref Qty 1 1 2 1 3 1 4 1 5 2 6 1 7 2 7 1 8 1 9 1 10 2 11 1 12 1 13 1 14 1 15 1 16 1 17 1

01

Circuit Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Return Return Return Return Return

Component Gear Pump #1 Gear Pump #2 Spool Valve Tilt Cylinder Lift Cylinder Quick Connect Manifold Two Separate Joysticks Two Axis Joystick Fore Hydrostatic Pump Aft Hydrostatic Pump GD Motor Brake Valve Brake Cylinder Cooler Cooler Bypass Check Filter Head Filter Element Reservoir

Notes: Front double gear pump Back pump of double gear pump, includes relief

Optional Optional

Circuit

Test port

Description

Auxilliary (Pump 1) Auxilliary (Pump 2) Charge Circuit Ground Drive Ground Drive

T1 T2 T3 install test port install test port

Gear Pump Circuit #1 (Relief in spool valve) Gear Pump Circuit #2 (Releif in pump) Charge Pressure Lt track fwd max psi Lt track rev max psi

Nominal Values 3050 psi 3450 psi* 350 psi 4000 psi 4000 psi

ID0714422

104

CONTROL VALVE MOUNTING

1

3

2

4 7

5 6

8 9

11 10

12

13

14

15

19

16 17

18 02

ID0446749

105

CONTROL VALVE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 KNOB 1 AUX CONTROL LEVER 1 FLG LK SCREW (M8-1.25 X 35MM) 1 WASHER (5/16") 1 LOCK WASHER (5/16") 1 SCREW (M8-1.25 X 16MM) 1 HANDLE (1/2-NC, GREEN) 2 U-CLIP 1 BOOT 1 LEVER 4 FLG LOCKNUT (M8-1.25) 1 VALVE MOUNT 1 JAM NUT (M12-1.75) 1 BUSHING (BREAK-OUT WRENCH) 1 VALVE SD5-3 3 SCREW (M8-1.25 X 70MM) 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 GPS BRACKET

362-1135 301-8851 106-989 105-117 105-091 106-232 110-530 362-1269 362-1148 301-7109 106-386 301-6665 107-669 184-655 150-4131 106-330 106-551 106-381 302-5705

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0446749

106

SINGLE JOYSTICK MOUNTING

8

12

11

7 4

2

1

10 9

3

5 5 6

01

ID0719476

107

SINGLE JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 JOYSTICK PLT 2 CLIP NUT (M8-1.25) 1 SOLENOID VALVE 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 SINGLE JOYSTICK W/ROUND BOOT 1 KNOB 1 WASHER (1/4") 1 SCREW (M6-1.00 X 50MM) 1 JAM NUT (M12-1.75) 1 VALVE LEVER

302-2960 106-551 158-627 106-161 106-385 106-381 150-5347 362-1133 105-095 107-025 107-669 303-6022

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719476

108

DUAL JOYSTICK MOUNTING

1

2

3 12 4 5 6 11

7

10 9

8

03

ID0440719

109

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

- DUAL JOYSTICK ASM 2 ROUND KNOB 2 SVM100 LEVER 1 PILOT CONTROL VALVE (2 LEVER) 4 FLG LK SCREW (M8-1.25 X 25MM) 1 BYPASS BRACKET 1 JOYSTICK PLT 4 CLIP NUT (M8-1.25) 1 SCREW (M6-1.00 X 55MM) 1 SOLENOID VALVE 1 WASHER (5/16") 5 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 20MM)

350-5315 105-2364 150-5076 150-2629 106-381 300-8947 302-2960 106-551 106-893 158-627 105-117 106-385 106-161

DESCRIPTION

REMARKS

INCLUDES ITEMS 1-3 USE SERVICE PART 500-1774, RUBBER BOOT USE SERVICE PART 500-5979 KIT KINEMATIC SMV100-10SSFDW

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0440719

110

SUPPLY HYDRAULICS

1

2

3 4 5

6 7

8

9

14 10 13 12 11 15

03

ID0440854

111

SUPPLY HYDRAULICS REF PART NO. NUMBER

QTY

1 364-1011 2 159-638 3 195-1268 4 116-460 5 116-286 6 110-217 7 514-297 8 111-011 9 152-118 10 110-026 11 116-636 12 149-897 13 153-995 14 152-188 15 116-460

1 HYDRAULIC TANK 1 S/O BR TEE (20S-16H-12H-06S) 1 RADIATOR/OIL COOLER 63 BULK HOSE (1") 6 1/2" BULK HOSE 2 WORM CLAMP (7/16" TO 1") 2 S/O COUPLER (08S-08H90) 4 WORM CLAMP (1" TO 1-3/4") 1 S/O TEE (20S-16H-12H) 2 WORM CLAMP (1/2" TO 1-1/4") 15 BULK HOSE (3/4") 1 ELBOW (08S-12H45) 1 CONNECTOR (08S-08SF) 1 S/O COUPLER (O8S-16H90) 40 BULK HOSE (1")

DESCRIPTION

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0440854

112

RETURN & FILTER HYDRAULICS

9

10 14 3

5 13

7 12

4

10 11

10 1 TO TANK

8 2 6

8 3

07

ID0354171

113

RETURN & FILTER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 155-183 1 S/O COUPLER (16S-12H90) 2 195-1268 1 RADIATOR/OIL COOLER 3 155-174 2 S/O COUPLER (12S-12H90) 4 159-386 1 FILTER HEAD (12SF-12SF) 5 149-412 1 FILTER ELEMENT (1-UNF) 6 116-636 17 BULK HOSE (3/4", SOLD PER FT) 7 155-161 1 S/O COUPLER (12S-16H) 8 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 9 116-636 28 BULK HOSE (3/4", SOLD PER FT) 10 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 11 116-460 20 BULK HOSE (1", SOLD PER FT) 12 301-6763 1 CATCH TRAY 13 105-820 2 FLG LK BOLT (1/4-NC X 3/4") 14 514-128 1 S/O COUPLER (10S-12H)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0354171

114

COOLER BY-PASS HYDRAULICS

1

3

5 2

4

03

ID0427177

115

COOLER BY-PASS HYDRAULICS REF PART NO. NUMBER

QTY

1 195-1268 2 110-026 3 150-5965 4 159-638 5 116-636

1 RADIATOR/OIL COOLER 2 WORM CLAMP (1/2" TO 1-1/4") 1 BYPASS (60 PSI CRACK) 1 S/O BR TEE (20S-16H-12H-06S) 13 BULK HOSE (3/4", SOLD PER FT)

REMARKS

DESCRIPTION

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-2604 ENDS WITH S/N: 150-5965 BEGINS WITH S/N:

SK800; S/N: SK800; S/N::

SK1050 SK1050

NOTE:

03

ID0427177

116

AUX PUMP PRESSURE HYD BEGINS WITH S/N

14 7 3 9

2

8 1

15 16

10 11 13

4 12

6 5

02

ID0704210

117

AUX PUMP PRESSURE HYD BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

REMARKS

159-638 1 S/O BR TEE (20S-16H-12H-06S) 154-235 4 CONNECTOR (08S-08O90) 150-4131 1 VALVE SD5-3 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 156-973 2 BRANCH TEE (08O-04O-10S) 159-156 2 QDC ADAPTER (02-040F) 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 154-381 1 PLUG (08S) 154-266 1 UNION RUN TEE (08OFX-08O-08O) 154-246 1 CONNECTOR (06S-08O) 154-256 1 UNION (08O-08OFX90) 118-217 56 SPIRAL WRAP (3/4" SOLD PER FT) 150-6682 1 HOSE (080FX-30"-3000-AR) 150-6753 1 HOSE (080FX45-21"-3000-AR) 150-6754 1 HOSE (080FX45-66"-3000-AR) 150-6755 1 HOSE (080FX90S-68"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704210

118

AUXILIARY PUMP PRESSURE HYDRAULICS 3

8

3

2

7 6 5 3 4 9 TO TANK

1

10 11 12

15 13 16 14

04

ID0392492

119

AUXILIARY PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 154-770 1 HOSE (08OFX45-66"-3000) 2 150-4131 1 VALVE SD5-3 3 154-235 4 CONNECTOR (08S-08O90) 4 159-851 1 HOSE (08OFX90S-68"-3000) 5 154-266 1 UNION RUN TEE (08OFX-08O-08O) 6 154-747 1 HOSE (08OFX45-21"-3000) 7 154-381 1 PLUG (08S) 8 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 9 159-638 1 S/O BR TEE (20S-16H-12H-06S) 10 154-246 1 CONNECTOR (06S-08O) 11 154-256 1 UNION (08O-08OFX90) 12 154-711 1 HOSE (08OFX-30"-3000) 13 159-156 2 QDC ADAPTER (02-040F) 14 156-973 2 BRANCH TEE (08O-04O-10S) 15 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 16 118-217 64 SPIRAL WRAP (3/4" SOLD PER FT)

REMARKS

USE 32" OF 118-217 SPIRAL WRAP USE 32" OF 118-217 SPIRAL WRAP

USE SEAL KIT 500-3734 USE 2 @ 32"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0392492

120

AUXILIARY HYDRAULICS BEGINS WITH S/N

8

7

20 1 3 4 18

2 19

5 11

10

16

6 13 20 15

9 17

02

14 12

ID0704248

121

AUXILIARY HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08O90, XL) 1 CONNECTOR (08S-08O90) 1 VALVE SD5-3 2 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.25" X 80") 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 CONNECTOR (04O-08S90) 1 QDC MANIFOLD 1 CONNECTOR (08O-10S) 1 CONNECTOR (04O-06S) 2 SCREW (M10-1.50 X 70MM) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 DUST CAP 1 DUST CAP 1 DUST CAP (3/8" QD) 1 CONNECTOR (08O-10S45) 1 HOSE (080FX-74"-4000-AR) 1 HOSE (080FX-74"-4000-AR) 1 HOSE (04OFX90S-85"-3000)

153-995 154-254 154-235 150-4131 115-963 117-556 150-3402 154-276 150-2410 154-279 154-220 106-332 105-894 159-870 159-871 105-1284 154-264 150-6652 150-6652 150-6756

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704248

122

AUXILIARY HYDRAULICS

17

18 19

15 14 13

16

20

4 6

2

8

1 12

9 11 3

01

5

7

10

ID0392688

123

AUXILIARY HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 DUST CAP (3/8" QD) 1 DUST CAP 1 DUST CAP 2 SCREW (M10-1.50 X 70MM) 1 QDC MANIFOLD 1 CONNECTOR (08O-10S) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 HOSE (08OFX-74"-4000) 1 CONNECTOR (04O-06S) 1 CONNECTOR (08O-10S45) 1 HOSE (08OFX-74"-4000) 2 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.25" X 80") 1 CONNECTOR (08S-08O90, XL) 2 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08O90) 1 VALVE SD5-3 1 HOSE (04OFX90S-85"-3000) 1 CONNECTOR (04O-08S90) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY

105-1284 159-871 159-870 106-332 150-2410 154-279 105-894 150-4611 154-220 154-264 150-4611 115-963 117-556 154-254 153-995 154-235 150-4131 157-911 154-276 150-3402

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-3703 (3/8" MALE COUPLING KIT); 150-3702 (1/2" MALE COUPLING KIT); 150-3704 (1/2" FEMALE COUPLING KIT).

NOTE:

01

ID0392688

124

LIFT ARM HYDRAULICS BEGINS WITH S/N

3 2

22

4

1 20 21 23

16

28 27

26

17

18 13 19 24

02

15 25

5

ID0702877

125

LIFT ARM HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 2 3 4 5 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2 FLG SCREW (M10-1.50 X 25MM) 1 BRANCH TEE (06S-04O-04O) 1 BRANCH TEE, XL (06S-04O-04O) 1 VALVE SD5-3 2 CONNECTOR (04S-04O90) 2 CONNECTOR (04S-06O90) 1 ABRASION SLEEVE (1.25" X 46") 1 ABRASION SLEEVE (1.25" X 33") 1 ABRASION SLEEVE (1.25" X 58") 1 ABRASION SLEEVE (1.25" X 44") 2 O-RING (011 D90) 2 SADDLE CLAMP 2 CABLE TIE (1/2") 20" LG 2 BOLT-ON CLAMP (1-5/8") 2 CYL (2.0 X 1.25 X 16.0) 2 HYDRAULIC LINE (-06) 1 HOSE (040FX-44"-3000-AR) 1 HOSE (04OFX-42"-3000-AR) 1 HOSE (040FX-30"-3000-AR) 1 HOSE (040FX-54"-3000-AR)

106-724 150-4115 150-2615 150-4131 154-252 514-049 117-215 117-245 117-690 117-189 157-037 105-1734 110-031 110-332 151-091 150-4036 150-6647 150-6648 150-6646 150-6649

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0702877

126

LIFT ARM HYDRAULICS 1 2 20 14 12

11

16 13 9

19

17

18 5 6

9

11 7

3

8 15 4 10

06

ID0354675

127

LIFT ARM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 VALVE SD5-3 1 BRANCH TEE (06S-04O-04O) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (04S-06O90) 1 ABRASION SLEEVE (1.25" X 46") 1 ABRASION SLEEVE (1.25" X 33") 1 ABRASION SLEEVE (1.25" X 58") 1 ABRASION SLEEVE (1.25" X 44") 2 CYL (2.0 X 1.25 X 16.0) 2 HYDRAULIC LINE (-06) 1 HOSE (04OFX-44"-3000) 1 HOSE (04OFX-42"-3000) 1 HOSE (04OFX-30"-3000 AR) 1 HOSE (040FX-54"-3000) 2 O-RING (011 D90) 2 CABLE TIE (1/2") 20" LG 2 SADDLE CLAMP 2 FLG SCREW (M10-1.50 X 25MM) 2 BOLT-ON CLAMP (1-5/8") 1 BRANCH TEE, XL (06S-04O-04O)

150-4131 150-4115 154-252 514-049 117-215 117-245 117-690 117-189 151-091 150-4036 154-693 515-013 149-915 154-692 157-037 110-031 105-1734 106-724 110-332 150-2615

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

ADD WASHER 106-396 ON NUT SIDE OF CLAMP WHEN INSTALLING.

NOTE:

06

ID0354675

128

TILT CYL. HYDRAULICS BEGINS WITH S/N

3

2

1

8

8

4 7

6 5

02

ID0703866

129

TILT CYL. HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 154-342 2 154-471 3 150-4131 4 154-221 5 105-1123 6 157-037 7 150-4129 8 150-6658 9* 150-6658

1 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O90,LG) 1 VALVE SD5-3 1 CONNECTOR (06S-06O) 2 ABRASION SLEEVE (1.25" X 106") 1 O-RING (011 D90) 1 CYL (2.5 X 1.25 X 10.0) 1 HOSE (060FX90S-103"-3000-AR) 1 HOSE (060FX90S-103"-3000-AR)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0703866

130

TILT CYLINDER HYDRAULICS

6

8

7

4

3

4

9

5 1 2 3 5

03

ID0354685

131

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 CYL (2.5 X 1.25 X 10.0) 1 CONNECTOR (06S-06O) 1 HOSE (06OFX90S-103"-3000) 1 HOSE (06OFX90S-103"-3000) 2 ABRASION SLEEVE (1.25" X 106") 1 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O90,LG) 1 VALVE SD5-3 1 O-RING (011 D90)

150-4129 154-221 150-1195 150-1195 105-1123 154-342 154-471 150-4131 157-037

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0354685

132

PILOT CONTROL HYDAULICS (DUAL)

5 24

13 21 14 26 25 23

28 27

11

2 4

1 7

10 12

22

26 6

9 6

16 3

8 25 14

17

29

28 27

15

20

23 18 19

01

ID0719475

133

PILOT CONTROL HYDAULICS (DUAL) REF PART NO. NUMBER

QTY

1 302-2960 2 106-551 3 158-627 4 106-893 5 106-161 6 106-385 7 154-220 8 106-381 9 105-117 10 514-049 11 157-264 12 156-174 13 154-278 14 150-4918 15 150-5253 16 155-254 17 154-221 18 159-157 19 159-148 20 150-1518 21 154-715 22 515-065 23 150-1422 24 350-7118 25 500-3029 26 500-3029 27 500-3029 28 500-3029 29 500-3029

1 JOYSTICK PLT 3 CLIP NUT (M8-1.25) 1 SOLENOID VALVE 1 SCREW (M6-1.00 X 55MM) 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 1 CONNECTOR (04O-06S) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 WASHER (5/16") 1 CONNECTOR (04S-06O90) 1 TEE (04O-06OF-06OF) 1 CONNECTOR (06S-06O LG) 1 CONNECTOR (04S-04O) 5 S/O CONNECTOR (04P-04S) 1 UN RUN TEE (06OFX-06O-06SF) 1 REDUCER (06S-04SF) 1 CONNECTOR (06S-06O) 1 QDC ADAPTER (02-06OF) 1 DUST CAP (1/8") 1 CONNECTOR (-06O-06OFX45) 1 HOSE (04OFX90S-18"-3000) 1 HOSE (04OFX90S-14"-3000) 1 HOSE (04OFX45-44"-3000) 1 DUAL JOYSTICK 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

01

ID0719475

134

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) 1 4 "5"

2 "T"

5 8 "D" 7 "C"

11 12

9 "E" 6 "F" 13 3 "P" 6

15 8

7

16 19 14

17

5

20

9

10 18

6 "F"

22

7 "C"

9 "E"

8 "D"

21

3 "P"

2 "T" 01

4 "5" ID0719460

135

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) REF PART NO. NUMBER

QTY

1 150-5347 2 154-278 3 514-257 4 154-383 5 150-4918 6 500-3029 7 500-3029 8 500-3029 9 500-3029 10 154-221 11 154-825 12 150-4449 13 302-2960 14 150-6650 15 150-6660 16 154-220 17 158-627 18 150-5253 19 155-254 20 500-3029 21 159-157 22 150-1518

1 SINGLE JOYSTICK W/ROUND BOOT 1 CONNECTOR (04S-04O) 1 UNION (04S-04OFX90) 1 PLUG (04S) 5 S/O CONNECTOR (04P-04S) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 CONNECTOR (06S-06O) 1 HOSE (04OFX-12"-3000) 1 BRANCH TEE (06S-04O-04O) 1 JOYSTICK PLT 1 HOSE (040FX45-44"-3000-AR) 1 HOSE (040FX90S-14"-3000) 1 CONNECTOR (04O-06S) 1 SOLENOID VALVE 1 UN RUN TEE (06OFX-06O-06SF) 1 REDUCER (06S-04SF) 1 HOSE (04P-04P90-86"-2000) 1 QDC ADAPTER (02-06OF) 1 CONNECTOR (-06O-06OFX45)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719460

136

PARK BRAKE

BEGINS WITH S/N

5

3

4

7

6

2 1

02

ID0702981

137

PARK BRAKE

BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

154-339 150-5203 158-627 154-220 150-4449 150-5202 150-6650

DESCRIPTION

REMARKS

CONNECTOR (04N-04O) VENT (04N) SOLENOID VALVE CONNECTOR (04O-06S) BRANCH TEE (06S-04O-04O) CYLINDER (1.50 X 2.5 STROKE) HOSE (040FX45-44"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0702981

138

PARK BRAKE HYDRAULICS 6 5 4

3

2 1 7 03

ID0355011

139

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

153-241 155-912 151-097 158-627 154-373 154-346 150-1422

DESCRIPTION

CONNECTOR (04O-02N) AIR VENT (02N) CYL (1.5" X 0.43" X 2.500") SOLENOID VALVE REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) HOSE (04OFX45-44"-3000)

REMARKS

USE LOCTITE 567 THREAD SEALANT OR EQUVALENT USE LOCTITE 567 THREAD SEALANT OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0355011

140

GROUND DRIVE HYDRAULICS

2

11

12

13 10

3

14

8

4 6 14 1 9

01

5 12

7

ID0719458

141

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4 CONNECTOR (08S-08O) 2 HYD MTR (GEROLER) 24.7 CID 1 FLG LOCKNUT (M8-1.25) 4 BOLT-ON CLAMP (3/4",PER HALF) 2 BACKUP SPACER 1 FLG SCREW (M8-1.25 X 50MM) 1 FLG SCREW (M8-1.25 X 55MM) 1 CLIP NUT (M8-1.25) 4 UNION (08O-08OFX90) 4 CONNECTOR (08O-10S) 1 HOSE (08OFX45-43"-4000) 1 HOSE (08OFX45-43"-4000) 1 HOSE (08OFX45-33"-4000) 1 HOSE (08OFX45-33"-4000)

154-233 150-5461 106-386 110-195 305-256 107-194 105-665 106-551 154-256 154-279 150-4941 150-4941 150-7524 150-7524

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719458

142

HYDRAULIC CONTROL VALVE

2

1

5

5V13404020

6 2 3

12 13 5CLO305101

7

4

14

11

5V08404001

8 9 15 10 Isometric view

16 17 18

01

ID0354780

143

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

150-4131 500-1165 500-731 500-1435 157-218 150-1799

QTY

DESCRIPTION

REMARKS

VALVE SD5-3 SPRING RETURN KIT (SD4) SPOOL BONNET PLUG (SD5 THD) O-RING RELIEF VALVE SD5 DIRECT ACTING VENDER P/N: 5V13404020 VENDER P/N: 5V08404001

500-736 500-1170 499-143 500-1437 500-1436 149-664 499-138 499-134 499-135 499-137

PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) LEVER RING (5PY) VALVE BODY CHECK VALVE JOYSTICK LEVER ASSEMBLY ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CAP

INCLUDES REF NO. 13 INCLUDES REF NO.S 15 THRU 18, VENDER P/N: 5CLO305101

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0354780

144

HYDRAULIC CYL (2.5 X 1.25 X 10.0)

1

6 11 13

12

5

7 8 4 9 10 3 2

02

ID0354715

145

HYDRAULIC CYL (2.5 X 1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-4129 150-4128 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

02

ID0354715

146

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

147

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

148

NOTES:

ID0134963

149

ELECTRICAL

150

See loose-leaf schematic included with this manual.

151 CIRCUIT NO. WIRE COLOR BLACK 1 BLACK/RED 1A BLACK/BLUE 1B BLACK/YELLOW 1D BLACK/ORANGE 1E RED 2 RED 2A RED 2B RED 2C RED/ORANGE 2D RED/WHITE 2E YELLOW/GREEN 2F RED/WHITE 3 RED/ORANGE 5 BLUE 6 BROWN 7 RED/BROWN 8 ORANGE 9A ORANGE/GREEN 10 ORANGE/BLUE 10A GREEN/ORANGE 10B ORANGE/WHITE 13 ORANGE/RED 14 RED/GREEN 15 RED/YELLOW 16 PURPLE/BLACK 17 YELLOW/ORANGE 18 BLUE/WHITE 19 RED/WHITE 20 GREEN/WHITE 21 YELLOW/WHITE 22 GREEN/WHITE 23 PURPLE 24 ORANGE/GRAY 26 TAN/WHITE 28 YELLOW/BLUE 29 BLUE/GREEN 30 BLUE/ORANGE 31 ORANGE/GRAY 32A YELLOW 33 YELLOW 34 BROWN 35 RED/BLUE 36 GRAY/BLACK 39 WHITE/BLUE 43 ORANGE/WHITE 48 PURPLE/WHITE 49 YELLOW/WHITE 76 BLUE/GREEN 78 YELLOW/BLACK 79 GRAY/BLUE 80 BLUE/YELLOW 82 RED/WHITE 83 BLUE/GRAY 87 WHITE 100 GRAY 101 BROWN 199 WHITE 200 PURPLE/WHITE 201

SIGNAL NAME BATTERY GROUND MED GROUND LOW GROUND DISPLAY GROUND ENG GROUND BATTERY POWER SW BATTERY POWER DISCONNECT SW TO STARTER MOTOR PRIMARY CIRCUIT ALTERNATOR POWER GLOW PLUG FUSE TO RELAY STARTER MOTOR STARTER MOTOR FUSE TO S.M. RELAY FUSE TO IGN SWITCH IGN SWITCH TO ACC FUSE IGN SW START CIRCUIT IGN SWITCH TO IGN RELAY IGN FUSE TO IGN RELAY IGNITION CIRCUIT ALT FUSE TO ALT DIODE FMS IGNITION CIRCUIT FUEL PUMP FUSE TO BH REMOTE STOP ECU POWER ‐ FUSED ECU‐L3 TO RACK ACTUATOR PIN 5 ECU‐H1 TO ATM SENSOR PIN 1 RACK ACTUATOR RELAY GLOW PLUG RELAY TO ECU STARTER RELAY ‐ COIL ECU‐J3 TO ENG SPD SNSR PIN1 ECU‐H3 TO ENG SPD SNSR PIN 2 CAN HI CAN LOW GLOW PLUG RELAY TO GLOW PLUG DIODE TO ALTERNATOR ECU‐F1 TO RACK ACTUATOR PIN 4 RACK SOLENOID ECU‐F3 TO H2O SENDER PIN 2 IGN TO FUEL PMP & ECU REMOTE STOP SWITCH TO RELAY ECU‐E2 TO OIL TEMP SENSOR PIN 2 ECU‐H2 TO ATM SENSOR PIN 2 ECU GND‐A FMS FUSED BATT POWER ENGINE OIL PRESSURE SWITCH ACTUATOR RELAY TO ACTUATOR SOLD ECU RELAY TO ECU POWER ECU RELAY ‐ COIL PARK BRAKE SW TO SOLENOID REGULATOR(5V) TO THROTTLE THROTTLE RETURN TO REGULATOR THROTTLE SIGNAL TO DISPLAY DISPLAY TO HYD OIL TEMP SWITCH ACCESSORY SOCKET ALARM EDT RECEIVER EDT TRANSMITTER NONE‐SHRINK TRIM FLUSH REMOTE E‐STOP JUMPER

152

ENG/CONSOLE HARNESS

GROUND STUD LOCATION

ENGINE (RIGHT SIDE OF MACHINE) 5 TO ECU TO PRESSURE SENSOR TO ALARM

1

TO ACCESSORY SOCKET

TO FMS

TO IGNITION SWITCH

TO DISPLAY TO INDICATOR LIGHTS TO THROTTLE

4 10

TO HYD TEMP

11 TO ALTERNATOR

2 TO RPM SENSOR TO RACK ACTUATOR

TO COOLANT TEMP TO OIL TEMP

6 TO STARTER

TO OIL PRESSURE SENSOR TO GLOW PLUG TO NEG (-) BATTERY POST

TO DISCONNECT 3

7

8

TO FUEL PUMP

TO ENGINE GND 9 01

ID0720654

153

ENG/CONSOLE HARNESS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

215-3055 110-031 105-2627 105-2427 220-6707 105-2273 105-2603 105-2132 106-382 105-2134 215-3361

QTY

DESCRIPTION

1 PULL SWITCH (SPDT) 6 CABLE TIE (1/2") 20" LG 1 DUAL SWIVEL SADDLE (.63" - 6.00") 2 5/16 VELCRO MOUNT 1 CAN STICK V2 AINX2+5VOUT 1 EDGE CLIP 1 1/2" HOOK AND LOOP STRAP 2 HEAVY DUTY FIR TREE (.04-.62 THK) 1 FLG LK SCREW (M10-1.50 X 20MM) 3 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 1 ENG/CONSOLE HARNESS

REMARKS

CONNECTS HARNESS TO CABLE MOUNT CONNECTS HARNESSES TO HYD HOSES

SEE FOOTNOTE 1 CONNECTS HARNESS TO HOSES

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 271 OR EQUIVALENT; CLEAN GROUNDING SURFACE ON ENGINE TO BARE METAL

NOTE:

01

ID0720654

154

BATTERY BASE AND CABLES 7

6 16 25

23

17

5 3

9

8

22

11 13

4

19 12

10

15

18

2

29

14

1 28

21

24 03

26

27

20 ID0719511

155

BATTERY BASE AND CABLES REF PART NO. NUMBER

1 105-091 2 106-078 3 106-724 4 106-387 5 300-4334 6 106-076 7 105-078 8 106-709 9 106-632 10 106-164 11 106-379 12 106-385 13 105-687 14 106-048 15 303-4378 16 303-2793 17 215-3034 18 302-3189 19 215-2636 20 105-1547 21 105-072 22 106-640 23 215-1626 24 215-0083 25 215-0081 26 105-2132 27 215-3485 28 215-2129 29 215-2308 *

QTY

REMARKS

DESCRIPTION

1 LOCK WASHER (5/16") 1 NUT (M8-1.25, CL 8) 1 FLG SCREW (M10-1.50 X 25MM) 9 FLG LOCKNUT (M10-1.50) 2 J-HOOK 2 WASHER (1/4") 4 NUT (1/4-NC) 2 FLG LK NUT (M12-1.75) 2 FLG LK SCR (M12-1.75X35MM,SER) 8 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 4 SCREW (#10-24 X 3/4",PAN TORX) 4 LOCKNUT (#10-24) 1 BATTERY BASE 1 BATTERY HOLD DOWN 1 BATTERY 775CCA, 12V (9A78DT) 1 MOUNT 1 SQUARE DISCONNECT SWITCH (300A) 2 JAM NUT (3/8-NC) 2 LOCK WASHER (3/8") 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 BATTERY GROUND STRAP 1 POS (+) BATT CABLE (1GAX 26", RED) RINGS 1 NEG (-) BATT CABLE (1GA X 27", BLK) 2 HEAVY DUTY FIR TREE (.04-.62 THK) 1 POSITIVE BATTERY CABLE 1 STARTER BOOT 1 STARTER BOOT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1: MOUNTS TO ENGINE GROUND, SEE ENG/CONSOLE HARNESS FOR LOCATION

NOTE:

03

ID0719511

156

NOTES:

ID0134963

157

ACCESSORIES

158

4' BUCKET

1

5 2 4

6 3

5 7

8

01

ID0422926

159

4' BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

302-3201 1 48" BUCKET (1/4 CU YD) 300-7090 7 BOLT-ON TOOTH ADAPTER 300-7091 7 DUAL PURPOSE TOOTH 106-548 14 SCREW (M12-1.75X40MM, CSK) 106-685 28 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-1283 7 COIL PIN 302-3197 1 CUTTING EDGE 105-2250 14 SCREW (M12-1.75 X 35MM, CSK)

REMARKS

INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 AND 190-2087, QTY OF 14 PER KIT INCLUDED IN 190-2086 INCLUDED IN 190-2087 INCLUDED IN 190-2087

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0422926

160

SIDE GUARD COVERS

3 2

4

4

1 3

01

ID0719459

161

SIDE GUARD COVERS REF PART NO. NUMBER

QTY

190-3082 1 302-7914 2 302-7915 3 362-1163 4 302-7919

SIDE GUARD KIT 1 RH GUARD 1 LH GUARD 6 LATCH 6 LATCH CATCH

DESCRIPTION

REMARKS

USED ON SK900

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719459

162

BRUSH GUARD KIT II 3

5 6

2 7

4

1 ALTERNATE BUMPER POSITION FOR USE ON SK850

SEE FOOTNOTE 1

01

ID0561899

163

BRUSH GUARD KIT II REF PART NO. NUMBER

1 2 3 4 5 6 7

190-3053 303-1447 116-525 105-003 106-252 303-1448 105-834 105-826

QTY

DESCRIPTION

- BRUSH GUARD KIT II 1 BRUSH GUARD II 2 BUMPER 2 FLG LOCKNUT (5/16-NC) 2 JAM NUT (5/16-NC) 2 BENT BUMPER PLT 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 301-6695 GRILLE WILL REQUIRE MOUNTING BAR, NOT INCLUDED ON OLDER VERSIONS

NOTE:

1. OTHER ASSOCIATED PARTS: 301-6864 NOSE PIECE 302-9680 PERF GRILLE PLATE 301-6695 GRILLE

01

ID0561899

164

SUNSTATE GPS KIT SK900

3

1 2

02

ID0731192

165

SUNSTATE GPS KIT SK900

REF PART NO. NUMBER

QTY

190-2531 1 215-3228 2 215-2421 3 215-3248

SUNBELT GPS KIT 1 TELEMATICS UNITED RENTALS (ZTR M7 LITE) 1 ZTR JUMPER HARNESS 1 SUNBELT ZTR GPS UNIT MOUNTING HARDWARE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0731192

166

NOTES:

ID0134963

167

MISCELLANEOUS

168

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

169

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

170

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

171

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

172

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

173

174

SK900 Related Publications Component

Ass’y

P/N

Model: SK900…… ............. Parts Manual ..................................................................... ............. 053-3356 SK900…… ............. Operators Manual .............................................................. ............. 053-3357 Engine: Yanmar 24.8 hp ....... Parts Manual – 3TNV80FT T4…..195-1188……………………….053-xxxx Yanmar ................... Operation Manual – 3TNV80FT T4.............………………………..053-xxxx Yanmar ................... Service (Shop) Manual – 3TNV80FT T4……………………………053-xxxx

Filters Engine: Air Filter Parts Assembly ...................................................................................................194-093 Element (primary) ............................................................................................194-038 Element (secondary) ........................................................................................194-039 Oil Filter Element (spin-on) ................................................................................................500-3348 Fuel Filter Element .............................................................................................................500-6005 Water Separator Element..................................................................................................500-6006 Hydraulic Oil Filter: Filter Element (1-UNF)………………………………………………………………………..149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ……………………………….190-051 O-ring Repair Kit - Field Service (46 different O-rings) ……………………………………..190-052

VS01

ID0719109

175

ID0040564

176

ID0135281