Ditch Witch SK800 Kubota® D1105 Parts Manual 053-3000 - PDF DOWNLOAD

SK800 Kubota® D1105

Parts Manual

Issue 16

053-3000

1

SK800 ISSUE NO. 16PL-07/23 For Replacement Copy Order P/N 053-3000

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK800

Copyright 2017, 2018, 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

ID0442120

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS ________________________ Decals

Control Components

Location ...................................................... 8

Auxiliary Control Foot Pedal ................... 118 Console ................................................... 114 GPS Kit – CLM3000 ................................... 116 Harness & Mount ................................... 112 Parking Brake .......................... 106, 108, 110 Throttle Cable ......................................... 120

Engine Components Air Cleaner ................................................ 28 Air Filters ................................................... 30 Alternator Mounting ................................. 14 Engine ....................................................... 12 Engine Cooling System .............................. 26 Engine Mounts .............................. 16, 18, 20 Engine Oil Drain .................................. 34, 36 Engine Oil Filter ......................................... 38 Exhaust...................................................... 32 Fuel Tank & Fuel Lines............................... 40 Pump Mount Installation .......................... 22 Throttle Linkage ........................................ 24

Powertrain Grease Cylinder ......................................... 60 Hub and Brake Rotor ................................. 56 Rubber Track Options ............................... 64 Track Assembly ............................. 50, 52, 54 Track Frame Installation ............................ 62 Track Motors and Sprockets ......... 44, 46, 48 Track Roller Hub ........................................ 58 Track Motor Spacers ................................. 66

Hydraulics Auxiliary Hydraulics ........................ 142, 144 Auxiliary Pump Pressure ................. 138, 140 Cooler By-Pass ........................................ 136 Control Valve .......................................... 160 Control Valve Mounting.......................... 126 Cylinder – 2.0” x 1.25” ............................... 164 Cylinder – 2.5” x 1.25” x 10.0” ..................... 162 Ground Drive Hydraulics ......................... 158 Joystick Mounting, Dual .......................... 130 Joystick Mounting, Single ....................... 128 Lift Arm ................................................... 146 Park Brake....................................... 154, 156 Pilot Control – Dual Joystick ....................... 150 Pilot Control – Single Joystick ..................... 152 Return and Filter Hydraulics ................... 134 Schematic ............................................... 124 Supply Hydraulics.................................... 132 Tilt Cylinder............................................. 148

Frame Components Attachment Plate Mounting.............. 98, 100 Auto Latch ............................................... 102 Battery Base and Cables ............................ 82 Brackets and Braces .................................. 80 Engine Compartment Flaps ....................... 78 Fuel Tank Mounting .................................. 70 Grille ......................................................... 86 Hood ......................................................... 90 Hydraulic Tank Assembly .......................... 72 Hydraulic Tank Mounting .................... 74, 76 Lift Arm Mounting ............................... 94, 96 Operator’s Platform .................................. 84 Rear & Side Covers .................................... 88 Rear Access Cover & Manual Comp. ......... 92

Electrical Battery Cable .......................................... 178 GPS Kit – Sunbelt ...................................... 180 Harness, Engine/Frame .......................... 172 Schematic ............................................... 168

Accessories 4’ Bucket ................................................. 184 Brush Guard Kit II .................................... 186 Side Guard Covers................................... 188

ID0442182

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CONTENTS ________________________ Miscellaneous Filters ...................................................... 198 Optional Kits............................................ 198 Related Publications................................ 198 Replacement O-Ring Chart ...................... 197 Torque Information ................................. 192 Warranty Registration ............................. 200

ID0442182

7

DECALS

8

DECAL LOCATION SK800

15 17

26

28

5

10 8 4 2 20

30

31

18

22 2705

660-1

9

9

1

16 3

8 23

14 13

12

11

21

7 6 27 19

25 24 29 9

1

14 13

06

ID0435494

9

DECAL LOCATION SK800 REF PART NO. NUMBER

270-7462 1 270-4946 2 270-6857 3 270-6304 4 270-6867 5 270-6911 6 700-143 7 270-6869 8 274-442 9 274-318 10 270-6868 11 270-6513 12 2707894 13 701-184 14 701-326 15 270-6865 16 701-355 17 700-138 18 270-6871 19 270-6968 20 700-009 21 270-7401 22 270-7400 23 270-5742 24 270-6773 25 270-7792 26 700-259 27 270-7059 28 270-6302 29 270-8178 30 270-8213 31 270-7603

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK800 SERVICE DECAL KIT WARNING SECURE CYLINDER ISO DIESEL LOCK/UNLOCK LUBRICATION CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ISO CAUTION WEAR HEARING PROTECTION SK800 LFT MODEL ID SK800 RT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO PREHEAT COLD START BYPASS JOYSTICK CONTROLLER OVERLAY RED HIS VIS 1.5” REFLECTORS 811 LOGO WARNING TIP OVER ISO

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

APPLY ON BAR ABOVE BYPASS SEE FOOTNOTE 2 SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH SINGLE JOYSTICK OPTION

06

ID0435494

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

12

ENGINE - KUBOTA D1105 SK750

16

15 14

1

2 3 13 12

11 5

6 7

4

8 9

07

10

ID0292540

13

ENGINE - KUBOTA D1105 SK750

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

195-2812 194-380 195-1207 195-1822 217-453 502-165 502-166 502-162 502-163 502-164 194-382 194-378 194-881 502-161 500-1178 500-1179

DESCRIPTION

ENGINE KUBOTA D1105-E (STAGE V) FAN PULLEY FAN SPACER FAN BELT ALTERNATOR (30A) COLLAR O-RING BASE (OIL FILTER) O-RING PIPE JOINT STARTER FLYWHEEL & RING GEAR OIL FILTER REMOTE HEAD OIL GAUGE GUIDE OIL GAUGE (DIPSTICK)

REMARKS

SERVICE PARTS ALSO FOR ENGINE 195-1188

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0292540

14

ALTERNATOR MOUNTING SK750 / SK755

1 2

REMOVE BELT GUARD AND DISCARD

3

02

ID0298709

15

ALTERNATOR MOUNTING SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3

1 HHCS M10-1.50 X 85MM,10.9 ZP 2 WASHER (M10, HARDENED) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9)

107-982 106-396 105-894

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BOLT 107-982 REPLACES 106-206. BOLT 107-982 IS 5MM SHORTER AND IS INSTALLED FROM THE BACK SIDE OF THE ALTERNATOR BRACKET TO ALLOW FOR EASIER REMOVAL.

NOTE:

02

ID0298709

16

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK800CK0002376

1 2

3 4 5

6 7 8 11

4 20 9

14

10

SEE NOTE 1

12 17 18

12

13

15

16 19

05

ID0575597

17

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK800CK0002376 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-496 2 FLG SCREW (M12-1.75 X 35MM) 2 106-163 2 FLG SCREW (M8-1.25 X 30MM) 3 105-1265 1 SCREW (M10-1.25 X 30MM, 10.9) 4 106-396 18 WASHER (M10, HARDENED) 5 301-9777 1 MOTOR MOUNT 6 150-2623 1 HYD PUMP TNDM HYDRO 13CC 7 157-041 0 O-RING (152 D70) 8 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 9 108-074 2 CAPSCREW, (M10-1.50 X 25MM, SOC) 10 105-052 2 BOLT (3/8-NC X 1-1/4") 11 301-9779 1 MOTOR MOUNT 12 106-386 4 FLG LOCKNUT (M8-1.25) 13 106-709 2 FLG LK NUT (M12-1.75) 14 111-054 15 SCREW (M10-1.25 X 25MM) 15 303-2042 1 PUMP MOUNT 16 302-9628 1 PUMP MOUNT BRACKET 17 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 18 106-387 2 FLG LOCKNUT (M10-1.50) 19 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 20 105-1272 2 CAM WASHER (M10, 21.0MM O.D.)

REMARKS

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS

SEE FOOTNOTE 1 & 2 INCLUDED WITH 150-2623 USE SEAL KIT 500-3734

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS TORQUE TO 28 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: USE SEAL REPAIR KIT 500-3315, REQUIRES 2 KITS, REPLACEMENT PUMP BOLT {106-755}, 500-10275 PISTON. 2. INSTALL 1 157-099 O-RING BETWEEN THE TWO HALF'S OF THE PUMP

NOTE:

1. USE EXISTING PUMP BOLT. REMOVE SUPPLIED HARDENED WASHER & LOCK WASHER & REPLACE WITH CAM WASHER {105-1272}. USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 30 FT-LB. REPLACEMENT BOLT {106-755}

05

ID0575597

18

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK800CK0001485 ENDS WITH S/N: DWPSK800JK0002375

1 2

3 4 5

6 7 8 11

4

14

10 17 9

12

18

12

13

15

16 19

06

ID0544782

19

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK800CK0001485 ENDS WITH S/N: DWPSK800JK0002375 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

106-496 2 FLG SCREW (M12-1.75 X 35MM) 106-163 2 FLG SCREW (M8-1.25 X 30MM) 105-1265 1 SCREW (M10-1.25 X 30MM, 10.9) 106-396 18 WASHER (M10, HARDENED) 301-9777 1 MOTOR MOUNT 150-2623 1 HYD PUMP TNDM HYDRO 13CC 157-041 O-RING (152 D70) 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 108-074 2 CAPSCREW, (M10-1.50 X 25MM, SOC) 105-052 2 BOLT (3/8-NC X 1-1/4") 301-9779 1 MOTOR MOUNT 106-386 4 FLG LOCKNUT (M8-1.25) 106-709 2 FLG LK NUT (M12-1.75) 111-054 15 SCREW (M10-1.25 X 25MM) 302-9627 1 PUMP MOUNT 302-9628 1 PUMP MOUNT BRACKET 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 106-387 2 FLG LOCKNUT (M10-1.50) 106-164 2 FLG LK SCREW (M10-1.50 X 30MM)

REMARKS

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS

SEE FOOTNOTE 1 INCLUDED WITH 150-2623 USE SEAL KIT 500-3734

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS TORQUE TO 28 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: USE SEAL REPAIR KIT 500-3315, REQUIRES 2 KITS, REPLACEMENT PUMP BOLTS {500-3450} OR {106-755}, 500-10276 PISTON

NOTE:

06

ID0544782

20

ENGINE MOUNTS

ENDS WITH S/N: DWPSK800JK0001484

1 2

3 4

5

6 7 8 9

4 13

16

19

14 17

10

06

11

18

12

ID0440708

21

ENGINE MOUNTS

ENDS WITH S/N: DWPSK800JK0001484 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19

2 FLG SCREW (M12-1.75 X 35MM) 2 FLG SCREW (M8-1.25 X 30MM) 1 SCREW (M10-1.25 X 30MM, 10.9) 18 WASHER (M10, HARDENED) 1 MOTOR MOUNT 1 HYD PUMP TNDM HYDRO 13CC 1 PUMP MOUNT O-RING (152 D70) 1 HYD PUMP CW DOUBLE DISP GEAR (.50/.40) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 PUMP MOUNT 2 FLG SCREW (M10-1.50 X 40MM) 2 FLG LOCKNUT (M10-1.50) 2 BOLT (3/8-NC X 1-1/4") 1 MOTOR MOUNT 2 FLG LOCKNUT (M8-1.25) 2 FLG LK NUT (M12-1.75) 15 SCREW (M10-1.25 X 25MM)

106-496 106-163 105-1265 106-396 301-9777 150-2623 302-5144 157-041 150-3573 106-164 302-5143 105-1597 106-387 105-052 301-9779 106-386 106-709 111-054

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS

SEE FOOTNOTE 2 INCLUDED WITH 150-2623 SEE FOOTNOTE 1

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING {150-3573} PUMP YOU WILL NEED TO REPLACE IT WITH KIT {190-2338}. KIT INCLUDES PUMP, O-RING, HARDWARE & BRACKETS. REFER TO SK800 ENGINE MOUNTS BEGINS WITH PARTS PAGE {ID0544782} 2. SERVICE PARTS: USE SEAL REPAIR KIT 500-3315, REQUIRES 2 KITS, CAP SCREWS 500-3450, 500-10276 PISTON

NOTE:

06

ID0440708

22

PUMP MOUNT INSTALLATION

4 5

1 2 8

10 9

3

6

7

5 4

01

ID0440699

23

PUMP MOUNT INSTALLATION REF PART NO. NUMBER

QTY

- 195-2573 1 106-390 2 107-357 3 106-305 4 105-892 5 106-389 6 195-1125 7 194-376 8 107-925 9 N/A 10 194-387

- PUMP MOUNT 2 WASHER (M10) 2 SCREW (M10-1.25 X 35MM, 8.8) 1 BOLT (7/16-NC X 1-1/4", SOC, GD8) 8 SCREW (M8-1.25 X 30MM, SOC) 8 WASHER (M8) 1 13 TOOTH SPLINE HUB 1 ENGINE PUMP MOUNT 3 SCREW (M10-1.25 X 30MM, S0C) 2 ROLL PIN (M8 X 12MM) 1 PUMP MOUNT FLANGE

DESCRIPTION

REMARKS

INCLUDES ITEMS 1-10 TORQUE TO 40 FT-LBS (54 N-M) USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 45 FT-LBS (61 N-M) SEE FOOTNOTE 1 & 2

TORQUE TO 40 FT-LBS (54 N-M) SIDE W/ WRITING GOES TOWARD ENGINE

NOT SHOWN:

FOOTNOTES:

1. TORQUE TO 13 FT-LBS (18 N-M) -- 2 BOLTS ON ENGINE SIDE OF THE "ENGINE PUMP MOUNT." 2. TORQUE TO 20 FT-LBS (27 N-M) -- 6 BOLTS ON THE PUMP SIDE OF THE "ENGINE PUMP MOUNT."

NOTE:

01

ID0440699

24

THROTTLE LINKAGE SK750 / SK755/ SK752

2

13 14

1 9

10 2

8

7 11 3 4 5 6

06

ID0293681

25

THROTTLE LINKAGE SK750 / SK755/ SK752 REF PART NO. NUMBER

QTY

1 195-1188 2 196-058 3 106-162 4 106-958 5 106-389 6 106-327 7 106-396 8 106-386 9 106-076 10 106-205 11 327-696 13 115-618 14 107-912

1 ENGINE, T4F KUBOTA D1105-E 1 CABLE SWIVEL (.081") 1 FLG SCREW (M8-1.25 X 20MM, GD8) 1 SCREW (M10-1.25 X 20MM) 1 WASHER (M8) 1 SCREW (M8-1.25 X 30MM) 1 WASHER (M10, HARDENED) 1 FLG LOCKNUT (M8-1.25) 2 WASHER (1/4") 2 WASHER (.191") 1 THROTTLE BRACKET 1 COMPRESSION SPRING (.625") 1 CABLE STOP

DESCRIPTION

REMARKS

NOT SHOWN:

195-1169

ENGINE, KUBOTA D1105-T TIER 3

SK755

FOOTNOTES:

NOTE:

FOR THROTTLE CABLE REFER TO ID0417723.

06

ID0293681

26

SK800 ENGINE COOLING SYSTEM

9 27 8 26 23

15

29

22

33

28 4 5 17 20

7

2 32

24 25

34

1 2

18

14

3 31 12

05

13

6

30 19 10

21 11 16

ID0545183

27

SK800 ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 300-6840 2 110-353 3 105-1056 4 105-118 5 105-894 6 106-642 7 116-128 8 105-975 9 106-628 10 106-386 11 106-162 12 115-251 13 217-565 14 213-338 15 116-421 16 118-168 17 118-168 18 195-1207 19 116-539 20 195-1268 21 301-4998 22 110-249 23 362-2739 24 107-646 25 105-834 26 300-6845 27 105-826 28 105-814 29 106-381 30 105-2419 31 194-530 32 195-1782 33 116-108 34 118-208

1 FAN SHROUD WELDMENT 4 WORM CLAMP (3/4" TO 1-1/2") 4 SCREW (M6-1.00 X 40MM) 2 WASHER (3/8") 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 SCREW (M10-1.50 X 65MM) 1 SHOCK MOUNT 1 WASHER (3/4") 1 SCREW (M10-1.50 X 60MM) 13 FLG LOCKNUT (M8-1.25) 12 FLG SCREW (M8-1.25 X 20MM, GD8) 1 REDUCER (06N-02NF) 1 TEMPERATURE SENDER 1 TEMPERATURE SWITCH 34 BULK EDGE (1/8", SOLD PER FT) 2 SOUND INSULATION 0 SOUND INSULATION 1 FAN SPACER 2 ISOLATOR 1 RADIATOR/OIL COOLER 2 NUT PLATE 2 WORM CLAMP (1/4" TO 5/8") 1 TANK W/ SPLASH GUARD (1 QT) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 2 FLG LOCKNUT (3/8-NC) 1 BRACE 2 FLG LK BOLT (3/8-NC X 1") 2 FLG LOCKNUT (3/8-NC) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (1.50" X .406" X .089", HARDENED) 1 ENGINE FAN 1 LOWER RADIATOR HOSE 22 BULK HOSE (5/16", SOLD PER 1") 1 UPPER RADIATOR HOSE

DESCRIPTION

REMARKS

USE LOCTITE 242 & TORQUE TO 90 IN-LBS (7.5 FT-LBS, 10 N-M)

USE LOCTITE 567 USE LOCTITE 567 USE LOCTITE 567 USE 2 @ 17" USE 2 @ 23" USE 1 @ 6"

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) 500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0545183

28

AIR CLEANER

9

8

7

10

5 6 4 11

3 2

01

ID0391500

29

AIR CLEANER REF PART NO. NUMBER

QTY

1 194-093 2 194-761 3 106-386 4 194-343 5 106-381 6 194-038 7 194-039 8 194-093 9 195-2329 10 110-134 11 195-2328

1 AIR FLITER PARTS ASSY 1 DISCHARGE VALVE 2 FLG LOCKNUT (M8-1.25) 1 MOUNTING CLAMP (5.750") 2 FLG LK SCREW (M8-1.25 X 25MM) 1 FILTER ELEMENT, PRIMARY 1 FILTER ELEMENT - SECONDARY 1 AIR FILTER PARTS ASS'Y 1 AIR INTAKE HOSE 3 WORM CLAMP (2.062" TO 2.750") 1 FILTER OUTLET HOSE

DESCRIPTION

REMARKS

INCLUDES REF'S 4-8, SEE "NOT SHOWN" BELOW

NOT SHOWN:

195-1366

AIR FLITER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

01

ID0391500

30

AIR FILTERS

2

1

3

03

ID0024158

31

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

32

EXHAUST 4

5

3

6 2 NOTE 1

7

1

8

9 10

01

ID0440735

33

EXHAUST REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 GASKET, MUFFLER 1 EXHAUST MUFFLER 1 HEAT GUARD BRACKET 1 FLG LK SCREW (M8-1.25 X 25MM) 1 HEAT SHIELD 12 FLG LOCKNUT (M8-1.25) 1 BRACKET 1 BATTERY BASE WELDMENT 11 FLG SCREW (M8-1.25 X 20MM, GD8) 1 MUFFLER BRACKET

149-326 195-1755 301-1499 106-381 301-2597 106-386 300-7913 300-8729 106-162 301-0343

DESCRIPTION

REMARKS

MOUNT USING 4X M8 - 1.25 X 22mm BOLTS (INCLUDED WITH ENGINE)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. TORQUE TO 18 FT-LBS (25 N-M).

01

ID0440735

34

ENGINE OIL DRAIN

SK800 BEGINS WITH S/N: DWPSK800JN0004700

1

7 2 5

3

4

6

02

ID0716448

35

ENGINE OIL DRAIN

SK800 BEGINS WITH S/N: DWPSK800JN0004700 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 ADAPTER (M12-1.25 X 06H) 1 FITTING (06O-06H) 2 WORM CLAMP (1/4" TO 5/8") 1 REDUCER (06O-08OF) 1 BULKHEAD CONNECTOR (08O-08O90BK) 1 CAP (08OF) 28 BULK HOSE (3/8")

153-1007 157-947 110-249 154-262 154-396 154-327 116-881

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. BEFORE S/N: XXXXXX REFER TO ID0297628.

02

ID0716448

36

ENGINE OIL DRAIN

SK750 / SK755 / SK800 ENDS WITH S/N: DWPSK800JN0004700

6 5 1

6 3 2

4

03

ID0297628

37

ENGINE OIL DRAIN

SK750 / SK755 / SK800 ENDS WITH S/N: DWPSK800JN0004700 REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 ADAPTER (M12-1.25 X 06H) 1 FITTING (06O-06H) 1 BK CONNECTOR (06O-06O90BK) 1 CAP (06OF) 30 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8")

153-1007 157-947 154-229 154-326 116-881 110-249

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0297628

38

ENGINE OIL FILTER 12

13

11

10

1 2 3

4

8

OIL FLOW

9

5 6 7

01

ID0391645

39

ENGINE OIL FILTER REF PART NO. NUMBER

QTY

1 502-162 2 502-164 3 150-1935 4 150-1936 5 158-979 6 154-776 7 194-881 8 154-420 9 502-161 10 300-6858 11 106-164 12 106-387 13 106-162

1 BASE (OIL FILTER) 1 PIPE JOINT 1 ELBOW (M16-1.50-060) 1 CONNECTOR (M16-1.50-06O) 1 HOSE (06OFX45-43"-3000) 1 HOSE (06OFX-42"-3000) 1 OIL FILTER 2 CONNECTOR ( 08N-06090 ) 1 REMOTE HEAD 1 FILTER MOUNT 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M8-1.25 X 20MM, GD8)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0391645

40

FUEL TANK & FUEL LINES

3

1

7 2 9 5 6

8

9 10

11 12

4

13 14

15

13

16

18

17 24

19 20 21 02

23 22

ID0734028

41

FUEL TANK & FUEL LINES REF PART NO. NUMBER

QTY

1 364-730 2 364-1009 3 364-698 4 115-444 5 110-563 6 194-505 7 116-325 8 150-3378 9 118-096 10 116-108 11 116-108 12 155-941 13 110-249 14 116-108 15 116-866 16 156-253 17 106-381 18 116-108 19 149-536 20 106-387 21 300-6859 22 106-386 23 106-164 24 116-108

1 FUEL GAUGE 1 FUEL TANK, 10.5 GAL 1 FUEL CAP 1 PLUG (04N, SOC, SS) 3 SPRING CLAMP (3/8") 1 FUEL PICKUP 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 48 BULK FUEL TUBING (1/4",PER FT) 52 BULK HOSE (5/16", SOLD PER 1") 50 BULK HOSE (5/16", SOLD PER 1") 1 FUEL FILTER (05H-05H. IN-LINE) 12 WORM CLAMP (1/4" TO 5/8") 9 BULK HOSE (5/16", SOLD PER 1") 4 BULK HOSE (3/16",SOLD PER 1") 1 S/O COUPLER (03H-05H) 2 FLG LK SCREW (M8-1.25 X 25MM) 44 BULK HOSE (5/16", SOLD PER 1") 1 FUEL FILTER 2 FLG LOCKNUT (M10-1.50) 1 FILTER MOUNT 2 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 31 BULK HOSE (5/16", SOLD PER 1")

DESCRIPTION

REMARKS

USE 2 @ 24" EACH

FUEL FILTER ELEMENT 194-386

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0734028

42

NOTES:

ID0134963

43

POWERTRAIN

44

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112

3

2

4 5 6 8 1

7

4 2

01

1 3

ID0689019

45

TRACK MOTOR AND SPROCKET

BEGINS WITH: S/N: DWPSK800TM0004495, DWPSK105CM0002263 DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1489 2 SPROCKET, 11T, 72MM PITCH 105-2949 10 1/2-20 NF LUG BOLT 303-3315 2 HUB 300-7528 1 BRAKE ROTOR 105-031 5 BOLT (3/8-NC X 1") 154-279 4 CONNECTOR (08O-10S) 105-2954 8 FLG BOLT (1/2-13 UNC X 2", GR8)

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS TORQUE TO 100 FT-LBS SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

ALL PARTS ARE INCLUDED IN 190-2546 1.25" WHEEL HUB W/BRAKE ROTOR

NOTE:

01

ID0689019

46

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112

RIGHT SIDE

2

3

8

4

5

6

7 1 10

9

9 5

10

4 8 2 11

FRONT

3 12 LEFT SIDE

05

ID0461184

47

TRACK MOTORS AND SPROKET

ENDS WITH S/N DWPSK800TM0004495, DWPSK105CM0002263 & DWPST37XTM0000112 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 140-1227 2 SPROCKET, 11T, 72MM PITCH 105-054 10 LUG NUT (7/16-NF) 302-6752 2 OUTSIDE SPACER 302-6753 2 INSIDE SPACER 300-7528 1 BRAKE ROTOR 105-286 5 BOLT (3/8-NC X 1-3/4") 350-3798 2 WHEEL HUB (5 BOLT 7/16) 106-708 8 SCREW (M12-1.75 X 60MM, 10.9) 106-743 8 WASHER (.531", HARDENED) 154-279 4 CONNECTOR (08O-10S) 105-156 5 BOLT (3/8-NC X 1-1/2")

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 & 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#12 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. ALL PARTS ARE INCLUDED IN 190-3091 HUB W/BRAKE ROTOR, SEE PARTS PAGE ID0196580 FOR DETAIL

NOTE:

05

ID0461184

48

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2

SEE NOTE 1 SEE FOOTNOTE 2

2 RIGHT SIDE

1

5

3 4

2 5 FRONT

6 7 LEFT SIDE

06

ID0352904

49

TRACK MOTORS AND SPROCKETS ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

1 155-572 2 140-1227 3 106-743 4 106-708 5 105-054 6 154-279 7 350-3798

2 HYD MTR (GEROLER) 20.6 CID 2 SPROCKET, 11T, 72MM PITCH 8 WASHER (.531", HARDENED) 8 SCREW (M12-1.75 X 60MM, 10.9) 10 LUG NUT (7/16-NF) 4 CONNECTOR (08O-10S) 1 WHEEL HUB (5 BOLT 7/16)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#8 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. USE 190-3091 HUB W/BRAKE ROTOR AS A DIRECT REPLACEMENT FOR OLD STYLE HUB W/BRAKE ASM. SEE NOTE 1.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK800 AND SK1050, THE SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK800 S/N: FALL/2017 SK1050 S/N: FALL/2017

06

ID0352904

50

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263

8

14

16

23

9

22

2 7

21

6 26 25

19

24

10

11

12 13 27

1

15 4 20 27 15

03

5 3

17 18

ID0574674

51

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-6115 1 RIGHT TRACK FRAME 2 302-6121 1 RIGHT TRACK SLIDE 3 105-114 50 LUG NUT (1/2-NF) 4 160-1300 2 FORGED TRACK ROLLER 5 301-0833 6 TRACK ROLLER 6 105-2224 2 UHMW WASHER (1.25 ID) 7 302-6127 2 SPACER 8 106-399 6 WASHER (M20, HARDENED) 9 106-345 2 SCREW (M20-2.50 X 50MM) 10 105-416 6 WASHER (5/8") 11 106-338 6 SCREW (M16-2.00 X 30MM) 12 301-9225 2 ADAPTER FITTING 13 150-4313 2 TEST COUPLING (-04 SAEM) 14 184-064 4 TAPERED INSERT (2") 15 303-2299 10 DUST CAP RETAINER 16 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 17 106-398 8 WASHER (M16, HARDENED) 18 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 19 140-1452 2 REAR TRACK ROLLER 20 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 21 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 22 302-6116 1 LEFT TRACK FRAME 23 302-6123 1 LEFT TRACK SLIDE 24 301-1516 2 GREASE CYLINDER 25 301-9233 2 WASHER 26 301-9232 2 URETHANE SPRING 27 105-2745 20 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB, SEE FOOTNOTES 2 & 3

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES {205-1216} AND {302-6126} USE DUST CAP RETAINER {303-2299}. DUST CAP RETAINERS & LUG NUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

3. TRACK ROLLER {301-0833} & FORGED TRACK ROLLER BEGINS USING {105-2745} BOLT WITH S/N DWPSK800JK0002263.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

03

ID0574674

52

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262

8 16

14

24

9

23

2 22

6

7

27 26

20

25

10

11

12 13

1

28 4 21 5 17

06

15 3

18 19

ID0489296

53

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

DESCRIPTION

302-6115 1 RIGHT TRACK FRAME 302-6121 1 RIGHT TRACK SLIDE 105-114 32 LUG NUT (1/2-NF) 160-1300 2 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 105-2224 2 UHMW WASHER (1.25 ID) 302-6127 2 SPACER 106-399 6 WASHER (M20, HARDENED) 106-345 2 SCREW (M20-2.50 X 50MM) 105-416 6 WASHER (5/8") 106-338 6 SCREW (M16-2.00 X 30MM) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM) 184-064 4 TAPERED INSERT (2") 205-1304 10 DUST CAP RETAINER 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 105-2599 16 FLG LOCKNUT (1/2-NF, 13/16" HEX) 106-398 8 WASHER (M16, HARDENED) 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 140-1452 2 REAR TRACK ROLLER 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 302-6116 1 LEFT TRACK FRAME 302-6123 1 LEFT TRACK SLIDE 301-1516 2 GREASE CYLINDER 301-9233 2 WASHER 301-9232 2 URETHANE SPRING 105-2745 4 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE LOCTITE 242; SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB (SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES 205-1216 AND 302-6126 USE DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKUNTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

06

ID0489296

54

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N:

13

10

7

17

12

18

5 SEE NOTE 1

11

6 8 9

1

4

2 14 15 3 1 16

20

ID0270368

55

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

160-1300 4 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 205-1216 10 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 301-0825 1 FRONT IDLER SUPPORT 301-0820 1 LEFT TRACK FRAME 301-0830 1 FRONT IDLER SUPPORT 301-0815 1 RIGHT TRACK FRAME 106-338 10 SCREW (M16-2.00 X 30MM) 105-416 10 WASHER (5/8") 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 105-258 2 BOLT (3/8-NC X 3-3/4") 105-287 2 LOCKNUT (3/8 NC) 150-4328 1 GAUGE ADAPTER ASSEMBLY 205-1304 10 DUST CAP RETAINER 105-2599 20 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 30 LUG NUT (1/2-NF) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM)

REMARKS

SUPERSEDES TRACK ROLLER 301-1795 SEE FOOTNOTES 2 & 3

USE LOCTITE 242 SEE FOOTNOTE 1 TORQUE TO 25 FT LBS LOCATED UNDER REAR PANEL SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 150-1937 ENDS WITH S/N: CMWSK850LF0000361 2. HUB & SPINDLE ASSEMBLY 205-1216 SUPERSEDES 205-1183. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. TORQUE LUG NUTS 80-90 FT-LB.

20

ID0270368

56

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2

5

SEE NOTE 1 4 3 2

1

OLD STYLE

05

ID0196580

57

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

1 2 3 4 5

190-3091 105-286 300-7528 302-6753 302-6752 350-3798

QTY

DESCRIPTION

- HUB W/BRAKE ROTOR 5 BOLT (3/8-NC X 1-3/4") 1 BRAKE ROTOR 1 INSIDE SPACER 1 OUTSIDE SPACER 1 WHEEL HUB (5 BOLT 7/16)

REMARKS

DIRECT REPLACEMENT OF OLD STYLE HUB AND BRAKE ROTOR USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#12 AND ARE AVAILABLE AS INDIVIDUAL ITEMS.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755, SK800 AND SK1050, THE SK750, SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK755 S/N: , SK800 S/N: , SK1050 S/N:

05

ID0196580

58

TRACK ROLLER HUB 7 1 3

10

2

2

9 4 8 5

6

8

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

4

12

ID0286454

59

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM).

4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

12

ID0286454

60

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362

1

2

3 4

5

6

7 8

02

ID0382921

61

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-5062 301-9232 301-9233 150-4315 155-732 155-704 301-1516 301-9225 150-4313

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER (1.75" DIA X 3.50") URETHANE SPRING WASHER CYLINDER ROD BACKUP RING (224 D90) O-RING (224 D70) GREASE CYLINDER ADAPTER FITTING TEST COUPLING (-04 SAEM)

REMARKS

NOT PART OF GREASE CYLINDER 350-5062 NOT PART OF GREASE CYLINDER 350-5062

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0382921

62

TRACK FRAME INSTALLATION

5

6

3 4

2

1

02

ID0367254

63

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

1 106-478 2 106-398 3 301-0820 4 301-0825 5 301-0815 6 301-0830

8 SCREW (M16-2.00 X 40MM, 10.9) 8 WASHER (M16, HARDENED) 1 LEFT TRACK FRAME 1 FRONT IDLER SUPPORT 1 RIGHT TRACK FRAME 1 FRONT IDLER SUPPORT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0367254

64

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450

1

2

06

ID0299636

65

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450 REF PART NO. NUMBER

1 301-0842 2 302-6185

QTY

DESCRIPTION

RUBBER TRACK (230x72x44, GP) CAMSO RUBBER (180x72x44)

REMARKS

USE IN WIDE TRACK CONFIGURATION ONLY SUPERSEEDES 301-0976, USE IN NARROW TRACK CONFIGURATION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0299636

66

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107

2 1

1 3 2

01

ID0691849

67

TRACK MOTOR SPACERS

BEGINS WITH S/N: DWPSK800KM0004449, DWPSK105JM0002222, SWPST37XEM0000107 REF PART NO. NUMBER

QTY

1 303-3939 2 105-7061 3 303-3894

2 WIDE TRACK MOTOR SPACER 8 FLG BOLT (1/2-NC X 2.75", GD 8) 1 BRAKE ARM HOLDER

DESCRIPTION

REMARKS

USE ON BRAKE SIDE ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0691849

68

NOTES:

ID0134963

69

FRAME COMPONENTS

70

FUEL TANK MOUNTING 10

2 5

4

1

12 13

11 3

8 6 14 15

9

05

7

ID0352961

71

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 FUEL TANK, 10.5 GAL 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT TANK SUPPORT W/LIGHT 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FUEL CAP 1 WASHER (M10, HARDENED) 1 FLG SCREW (M10-1.50 X 25MM) 1 PLUG (04N, SOC, SS) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1009 301-2584 106-382 106-387 106-383 302-5734 301-8468 105-827 105-834 364-698 106-396 106-724 115-444 217-225 215-2613

DESCRIPTION

REMARKS

USE 301-6659 RIGHT TANK SUPPORT FOR NO LIGHT KIT OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0352961

72

HYDRAULIC TANK ASSEMBLY 4

5

1

9

6

7 8

01

3

2

ID0352986

73

HYDRAULIC TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 HYDRAULIC TANK 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 REDUCER (08N-1/4-NF) 1 BREATHER CAP 3 PSI 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS 1 PLUG (06S) 1 S/O BR TEE (20S-16H-12H-06S) 1 S/O COUPLER (16S-12H90)

364-1011 214-854 115-286 150-2510 105-214 121-040 155-130 159-638 155-183

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0352986

74

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

2

12

13

02

7

9

ID0488582

75

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-7990 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 302-7984 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-7990 LEFT TANK SUPPORT W/LIGHT, BEGINS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105JJ0000952, DWPST37XCJ0000046.

3. FOR 302-7984 TANK SUPPORT LEFT, BEGINS WITH S/N: DWPSK800TJ0001009, DWPSK105VJ0000839, DWPST37XEJ0000040.

NOTE:

02

ID0488582

76

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3

6

3 5

1

10

11 4 8

12

13

06

2

7

9

ID0352917

77

HYDRAULIC TANK MOUNTING ENDS WITH S/N: SEE FOOTNOTE 2 & 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 LEFT TANK SUPPORT W/LIGHT 1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC) 1 FLG SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE)

364-1011 302-5732 301-2585 106-382 106-387 106-383 301-8279 105-827 105-834 106-724 106-396 217-225 215-2613

DESCRIPTION

REMARKS

SEE FOOTNOTE 1-3

NOT SHOWN:

FOOTNOTES:

1. USE 301-6664 TANK SUPPORT LEFT FOR NO LIGHT KIT OPTION. 2. FOR 302-5732 LEFT TANK SUPPORT W/LIGHT, ENDS WITH S/N: DWPSK800XXXXXXXXX, DWPSK105KJ0000951, DWPST37XJJ0000045.

3. FOR 301-6664 TANK SUPPORT LEFT, ENDS WITH S/N: DWPSK800CJ0001008, DWPSK105CJ0000838, DWPST37XTJ0000039.

NOTE:

06

ID0352917

78

ENGINE COMPARTMENT FLAPS

1 2 3

4 5

01

ID0391992

79

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

QTY

1 106-381 2 362-1895 3 107-687 4 105-117 5 301-6896

4 FLG LK SCREW (M8-1.25 X 25MM) 1 RUBBER FLAP 4 CLIP NUT M8-1.25, LONG, WIDE 2 WASHER (5/16") 1 RUBBER FLAP LOWER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0391992

80

BRACKETS & BRACES

1 12

5

3

2

4 11 2

6

8

8 7

9 8

10

04

ID0395995

81

BRACKETS & BRACES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 BOLT-ON CLAMP (1-5/8") 5 FLG LOCKNUT (M10-1.50) 1 CROSS BRACE WELDMENT 5 FLG LK NUT (M12-1.75) 1 SHIM SHIM 1 BATTERY BASE WELDMENT 5 FLG LK SCREW (M12-1.75 X 40MM) 1 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 4 FLG LK SCREW (M10-1.50 X 30MM) 2 7/16 RATCHETING P-CLAMP (1.42") 180 DEG. SHORT 2 FLG LK SCREW (M10-1.50 X 30MM)

110-332 106-387 301-9773 106-709 302-2421 302-2422 300-8729 107-565 105-1980 106-164 105-2494 107-002

DESCRIPTION

REMARKS

USE AS NEEDED USE AS NEEDED

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N DWPSK800PK0002180

NOTE:

04

ID0395995

82

BATTERY BASE AND CABLES 7 11

6 3 10

2 5

1

12

9 8 17

4 13

14

18

16 19

20 15

03

ID0392068

83

BATTERY BASE AND CABLES REF PART NO. NUMBER

QTY

1 105-1265 2 106-396 3 215-2093 4 110-259 5 215-1626 6 501-153 7 217-874 8 110-333 9 215-0067 10 105-181 11 303-2793 12 215-3034 13 106-709 14 107-565 15 106-387 16 303-2842 17 105-078 18 106-076 19 300-4334 20 106-164

1 SCREW (M10-1.25 X 30MM, 10.9) 1 WASHER (M10, HARDENED) 1 GRD CABLE 1GA X 24", (BLK) 1 BOLT-ON CLAMP (.625") 1 BATTERY GROUND STRAP 1 FLG LK BOLT (3/8-NC X 5/8") 1 BATTERY DISCONNECT 1 BOLT-ON CLAMP (1") 1 POS BATT CABLE 1GA X 26",(RED)SM 1 BOLT (3/8-NC X 1/2") 1 BATTERY HOLD DOWN 1 BATTERY 775CCA, 12V (9A78DT) 2 FLG LK NUT (M12-1.75) 2 FLG LK SCREW (M12-1.75 X 40MM) 4 FLG LOCKNUT (M10-1.50) 1 BATTERY BASE WELDMENT 4 NUT (1/4-NC) 2 WASHER (1/4") 2 J-HOOK 4 FLG LK SCREW (M10-1.50 X 30MM)

DESCRIPTION

REMARKS

BEFORE S/N: DWPSK800TL0003510 USE 301-6883 HOLD DOWN BEFORE S/N: DWPSK800TL0003510 USE 215-1165 BATTERY

BEFORE S/N: DWPSK800TL0003510 USE 300-8729 BATTERY BASE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0392068

84

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

2

8

10 6

7

11

1 9

7

5

05

ID0281002

85

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

05

ID0281002

86

GRILLE

1

6

7 5 4 2

3

4

3

03

ID0353049

87

GRILLE REF PART NO. NUMBER

QTY

1 301-6864 2 301-6695 3 106-632 4 106-709 5 302-9680 6 107-537 7 106-387

1 NOSE PIECE 1 GRILLE 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 1 PERF GRILLE PLATE 2 BOLT (M10-1.50 X 20MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0353049

88

REAR AND SIDE COVERS

1 7

8

5

12

6 3 13 2 11 9 10 4

02

ID0353143

89

REAR AND SIDE COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14*

4 CLIP NUT (M10-1.50) 2 COVER 4 BOLT (M8-1.25 X 16MM,BUT SOC) 1 BACK COVER 1 GRILLE 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LK SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 BACKUP SPACER 2 SCREW (M6-1.00 X 14MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 STOP PLATE 1 STOP PLATE 1 MAIN FRAME

107-287 301-0927 106-774 301-6894 301-3082 106-383 106-991 106-386 322-362 105-1577 106-385 301-8279 301-8468 301-4980

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0353143

90

HOOD 3

4 15 2 5 7

6 8

1 9

12

10

11

13 14

02

ID0392079

91

HOOD REF PART NO. NUMBER

QTY

1 111-110 2 117-558 3 106-767 4 300-6843 5 105-047 6 301-2433 7 105-058 8 106-070 9 107-687 10 110-655 11 105-089 12 105-1078 13 301-7650 14 105-226 15* 105-2695

2 PLUG (3/8) 2 LATCH, ADJUST LEVER (LOCKING) 4 SCREW (M8-1.25 X 20mm,BUT SOC) 1 SK HOOD 2 LOCKNUT (3/8-NC) 2 HINGE PLATE 2 BELLEVILLE WASHER (1/2") 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 CLIP NUT M8-1.25, LONG, WIDE 2 BALL SCREW (5/16-NC X 1/2") 2 LOCKNUT (5/16-NC) 1 STRUT 1 STRUT STOP 2 WASHER (5/16") 2 RUBBER BUMPER (M6)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0392079

92

REAR ACCESS COVER & MANUAL COMPARTMENT

11

13

8 5 9

11

10 7

8

6 4 1 12 3 2

01

ID0353519

93

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 REAR PANEL 1 LATCH, ADJUST LEVER (LOCKING) 6 FLG LK SCREW (M6-1.00 X 20MM) 1 HINGE COVER 1 HINGE COVER 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 FLG LOCKNUT (M6-1.00) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 4 BOLT (M8-1.25 X 16MM,BUT SOC) 4 FLG LOCKNUT (M8-1.25) 2 WASHER (M12, HARDENED) 2 CUSHION 1 MANUAL COMPARTMENT

301-4984 117-558 106-379 301-4982 301-4983 107-193 106-385 106-070 105-1979 106-386 106-397 362-1620 250-063

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0353519

94

LIFT ARM MOUNTING

BEGINS WITH S/N: DWPSK800JN0005071

SEE FOOTNOTE 1

16

10

19

2

7

2 8

15

13

12

14

9

1 18

4 5

6 13

14

3

14 3

15

17 11

01

ID0740672

95

LIFT ARM MOUNTING

BEGINS WITH S/N: DWPSK800JN0005071 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 LOADER ARMS 4 COMPOSITION BUSHING (1.25") 4 COMPOSITION BUSHING (1.25") 2 LIFT STOP 2 TAB PIN (1.25" X 2.75") 2 FLG SCREW (M10-1.50 X 25MM) 3 WELD PLATE (SP2D) 2 TAB PIN (1.25 X 5.25) 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 2 TAB PIN (1.25 X 4.0) 2 SPACER 4 WASHER (3/8") 6 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 4 SCREW (M10-1.50 X 35MM) 3 FLG LK BOLT (5/16-NC X 1.75") 2 CYL (2.0 X 1.25 X 16.0) 2 SNAPPER PIN (3/8" X 2-3/4") 3 BOLT ON CLAMP (5/8" X 5/8" SET)

303-3500 125-1094 125-1000 303-3333 301-6681 105-799 323-551 301-6683 106-570 106-561 300-3496 184-888 105-264 105-894 105-876 105-824 151-091 110-833 111-146

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE CLAMP PLATES FROM 111-146 BOLT ON CLAMP (5/8" X 5/8" SET).

2. PART RELATED TO SERIAL NUMBER BREAK.

NOTE:

01

ID0740672

96

LIFT ARM MOUNTING

ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525

18

SEE FOOTNOTE 1 2

17

16

14 1

2 7 15 11

12

10

9 4 19 5 6 3 11 12

3

11

13

10

8

05

ID0353763

97

LIFT ARM MOUNTING

ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 LOADER ARM 4 COMPOSITION BUSHING (1.25") 4 COMPOSITION BUSHING (1.25") 2 LIFT STOP 2 TAB PIN (1.25" X 2.75") 2 FLG LK SCREW (M10-1.50 X 25MM) 2 TAB PIN (1.25 X 5.25) 2 TAB PIN (1.25 X 4.0) 2 SPACER 4 WASHER (3/8") 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 35MM) 2 CYL (2.0 X 1.25 X 16.0) 3 WELD PLATE (SP2D) 3 SCREW (M8-1.25 X 60MM) 3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 3 BOLT ON CLAMP (5/8" X 5/8" SET) 3 FLG LK BOLT (5/16-NC X 1.75") 2 SNAPPER PIN (3/8" X 2-3/4")

301-6674 125-1094 125-1000 303-3333 301-6681 105-799 301-6683 300-3496 184-888 105-264 105-894 105-876 151-091 323-551 106-570 106-561 111-146 105-824 110-833

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE CLAMP PLATES FROM 111-146 BOLT ON CLAMP (5/8" X 5/8" SET) 2. PART AFFECTED BY SERIAL NUMBER BREAK.

NOTE:

05

ID0353763

98

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK800JN0005071

2

21 20

7

3 19

6 4

16 18

17 9 5

1 11 10

12 14

04

15 13

8

ID0740395

99

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK800JN0005071 REF PART NO. NUMBER

QTY

1 303-3500 2 181-974 3 179-907 4 181-1002 5 177-1091 6 106-469 7 106-470 8 303-3527 9 302-9703 10 184-065 11 105-969 12 125-1224 13 177-1092 14 105-2424 15 105-2425 16 303-6393 17 303-6335 18 107-043 19 106-535 20 125-538 21 150-4129

1 LOADER ARMS 1 TAPERED INSERT (1.5") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25" DIA, 1.50" HEAD) 1 TAPERED PIN (1.25" X 4.188") 1 FLG SCREW (M12-1.75 X 30MM) 1 FLG SCREW (M16-2.0 X 40MM) 1 QUICK ATTACHMENT PLATE (1.378") 1 ULTRACOMP BUSHING (1.25") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 COMPOSITION BUSHING (1.375"X1.75"X2.00") 2 TAPERED PIN (1.375" X 4.437", W/ GROOVE) 2 SNAP RING (1.375") 2 WASHER (1.375") 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 35MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 COMPOSITION BUSHING (1.5") 1 CYL (2.5 X 1.25 X 10.0)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ARE RELATED TO THE BEGINS WITH SERIAL NUMBER BREAK. 2. SK800 UNITS AFTER SERIAL BREAK USE PLATE 303-3527, SHOWN ON THIS PAGE, AND UNITS BEFORE BREAK USE PLATE 303-6998. FOR UNITS BEFORE BREAK SEE PARTS PAGE ID0353790. PLATE 303-3527 REPLACES 303-6997. THEY ARE EQUIVALENT.

NOTE:

04

ID0740395

100

ATTACHMENT PLATE MOUNTING

ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525

9

5 6 8

7

17 12 13 14

10 11

7

2

15 16

3 2

7

4 1

3 2

06

10

ID0353790

101

ATTACHMENT PLATE MOUNTING

ENDS WITH S/N: DWPSK800KN0005070 AND DWPSK105TN0002525 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 LOADER ARM 3 TAPERED INSERT (1.5") 2 TAPERED PIN (1.500" X 4.330") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25") 1 TAPERED PIN (1.25" X 3.54") 3 COMPOSITION BUSHING (1.5") 1 ULTRACOMP BUSHING (1.25") 1 FLG SCREW (M12-1.75 X 30MM) 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 FLG SCREW (M16-2.0 X 40MM) 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 40MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 QUICK ATTACHMENT PLATE 1 CYL (2.5 X 1.25 X 10.0)

301-6674 181-974 179-104 179-907 181-982 179-908 125-538 302-9703 106-469 105-969 106-470 323-625 323-626 107-483 106-535 324-730 150-4129

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUVALENT USE LOCTITE 277 OR EQUVALENT USE LOCTITE 277 OR EQUVALENT SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 USE LOCTITE 242 OR EQUVALENT; SEE FOOTNOTES 1 & 2 USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ARE AFFECTED BY THE SERIAL NUMBER BREAK. 2. ATTACHMENT PLATE 324-730 IS OBSOLETE. IF REPLACING USE PLATE 303-6998, PIN 177-1091, TAPER LOCK 181-1002, INDIACATOR ROD 303-6335, INDICATOR TUBE 303-6393, AND BOLT 107-043.

NOTE:

06

ID0353790

102

AUTO LATCH

14 1 9

2

13

6 8

4 10 11

7 5

3

12

06

ID0423744

103

AUTO LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 WASHER (5/16") 1 BENT TAB 1 BENT TAB 2 LOCKNUT (5/16-NC) 2 LATCH PIN 2 ATTACHMENT LEVER 2 KNOB (1/2" NC STEEL INSERT) 2 FLG LK BOLT (1/2-NC X 1") 2 NUT (3/8 NC) HEX 2 BOLT (3/8-NC X 2-1/4") 2 ROLL PIN (1/4" X 1-1/2") 2 COMPRESSION SPRING 2 JAM NUT (3/8-NC) 2 BOLT (5/16-NC X 1.375")

105-117 302-3046 302-3045 105-089 301-9227 302-2825 105-2183 105-829 105-053 105-162 105-510 118-424 105-1547 106-517

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, NEAR SHANK SEE NOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

1. DO NOT OVERTIGHTEN. HANDLE MUST ROTATE ON BOLT. 2. BOLT #10 PROTRUDES THRU #2 TAB AS A ROTATION STOP. APPLY LOCTITE ON THREADS CLOSE TO #6 ATTACHMENT LEVER

06

ID0423744

104

NOTES:

ID0134963

105

CONTROL COMPONENTS

106

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105

4 8

1

6

3 10 9 2

5

04

7

ID0469196

107

PARKING BRAKE

BEGINS WITH S/N: DWPSK105PJ0000589, DWPSK800HK0001346 ENDS WITH S/N: DWPSK800VM0004292, DWPSK105LM0002175, DWPST37XHM0000105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 BRAKE PIN 1 BRAKE MOUNT PLT 1 COMPRESSION SPRING (4.00") 1 LOCKNUT (7/16-NF) 1 VENT (04N) 1 WASHER (M12, HARDENED) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYLINDER (1.50 X 2.5 STROKE) 1 LOCK COLLAR

302-5445 302-5442 105-2323 105-188 150-5203 106-397 105-830 105-833 150-5202 302-5446

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0469196

108

PARK BRAKE

BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106

10 9 8 7

12

6 4

11

3

13 WIDE TRACK NARROW TRACK

5

1 2

11

02

ID0691840

109

PARK BRAKE

BEGINS WITH S/N: DWPSK800VM0004293, DWPSK105LM0002176, DWPST37XHM0000106 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 CYLINDER (1.50 X 2.5 STROKE) 1 VENT (04N) 1 CONNECTOR (04N-04O) 1 BRAKE ARM MOUNT BRACKET 3 FLG LK BOLT (1/2-NC X 1-1/4") 1 LOCK COLLAR 1 COMPRESSION SPRING (4.00") 1 BRAKE ARM SLIDE 1 WASHER (M12, HARDENED) 1 LOCKNUT (7/16-NF, GR C, PRV TQ) 1 BRAKE ARM 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC, GR F)

150-5202 150-5203 154-339 303-3886 105-830 302-5446 105-2323 303-3888 106-397 105-188 303-3889 105-249 105-814

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0691840

110

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588

4

1 8

6 9 3 2 5 7

04

ID0353529

111

PARKING BRAKE

ENDS WITH S/N DWPSK105PJ0000588 REF PART NO. NUMBER

1 301-4987 2 301-4988 3 116-869 4 105-188 5 155-912 6 105-404 7 105-830 8 105-833 9 151-097

QTY

1 1 1 1 1

DESCRIPTION

BRAKE PIN BRAKE MOUNT PLT SPRING LOCKNUT (7/16-NF) AIR VENT (02N) JAM NUT (3/4-NF) 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 CYL (1.5" X 0.43" X 2.500")

REMARKS

SEE FOOTNOTE 1 COMES WITH ITEM# 9 (151-097), USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1.. PREVENT SHAFT FROM ROTATING WHILE TIGHTNING #4 LOCKNUT. WRENCH FLATS PROVIDED ON END OF SHAFT.

NOTE:

04

ID0353529

112

HARNESS & MOUNT

BEGINS WITH SERIAL NUMBER DWPSK800AN0004989

4

5 2

3

1

02

ID0732493

113

HARNESS & MOUNT

BEGINS WITH SERIAL NUMBER DWPSK800AN0004989 REF PART NO. NUMBER

QTY

1 106-574 2 106-712 3 303-6497 4 106-640 5 215-3407

2 CLIP NUT (M6-1.00) 2 FLG SCREW (M6-1.00 X 16MM) 1 48 PIN FORMED MOUNT PLT 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 ENGINE/FRAME HARNESS

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING HARNESS 215-0049 USE KIT 190-10058.

NOTE:

02

ID0732493

114

CONSOLE 6 4 1

7 5 2

18

3 8 9

10

17

26 11

12 16

14

13

15

17 17

26 23

19 20 22

24

21

25 26

02

ID0392213

115

CONSOLE REF PART NO. NUMBER

QTY

1 306-607 2 105-687 3 217-051 4 217-027 5 217-021 6 213-277 7 217-020 8 110-560 9 214-301 10 217-512 11 215-2594 12 306-603 13 215-2013 14 300-6844 15 106-712 16 301-6885 17 106-164 18 301-6691 19 105-1454 20 106-574 21 362-1148 22 362-1269 23 105-1098 24 362-1942 25 301-1748 26 106-387

1 HORN BUTTON 4 SCREW (#10-24 X 3/4",PAN TORX) 1 INSERT (RED) ENG TEMP 1 INSERT (RED) HYD OIL HI TEMP 1 INSERT (RED) ENG OIL PSI 1 INSERT (YELLOW) PREHEAT 2 PILOT LIGHT 2 POP RIVET (3/16" X 1/2", ALUM) 1 ACCESSORY SOCKET 1 WATER TEMPERATURE GAUGE 1 HOUR METER 1 AUDIO ALARM 1 IGNITION SWITCH 1 PANEL 2 FLG SCREW (M6-1.00 X 16MM) 1 BRACKET 4 FLG LK SCREW (M10-1.50 X 30MM) 1 CONTROL PANEL 1 CLAMP, BOLT-ON ("P") 1 1/4" 2 CLIP NUT (M6-1.00) 1 BOOT 2 U-CLIP 4 BOLT (M10-1.50 X 30MM,BUT SOC) 4 GRIP (.75 X 4.5) 1 CONTROL REFERENCE BAR 7 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0392213

116

CLM3000 GPS KIT SK600, SK800, SK900

1

6

5

3

2

4

02

ID0713251

117

CLM3000 GPS KIT SK600, SK800, SK900 REF PART NO. NUMBER

190-2693 1 222-7232 2 215-3312 3 220-6781 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 215-2801 9* 215-2901 10* 214-958 11* 106-574 12* 107-312 13* 240-7223 14* 303-4997

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 1 FMS - GPS 3657 W/DATA PLAN 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0713251

118

AUXILIARY CONTROL FOOT PEDAL

3 8 4 2

9

1

5

6

10

7

13 11

12 15 16

14

17

18 19 20

02

ID0400670

119

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 FLG LK SCREW (M8-1.25 X 25MM) 1 THROTTLE BRACKET 1 AUX CONTROL LEVER 2 COTTER PIN (.094 X .750) 1 PIVOT MOUNT 1 CLEVIS MALE THREAD (1/4 NF) 2 FLG LOCKNUT (M8-1.25) 2 CLEVIS PIN (1/4 X 11/16) 1 CLEVIS (1/4-NF) 2 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 PIVOT PLT 2 FLG LOCKNUT (5/16-NC) 1 CONTROL ROD 1 SHLD BLT (M12 X 20MM,M10-1.50) 1 COMPRESSION SPRING - INSTALLED HEIGHT 1 WASHER (5/16") 1 BOLT (M8-1.25 X 110MM) 2 WASHER (9/16") 1 PEDAL 1 FLG LOCKNUT (M10-1.50)

106-381 301-1697 301-8851 105-512 301-6666 105-1189 106-386 110-082 110-067 107-582 301-6667 105-003 301-6668 106-739 117-003 105-117 106-128 105-088 301-6670 106-387

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400670

120

THROTTLE CABLE 10

9 8 2

1

3

5

4

6 7

02

ID0417723

121

THROTTLE CABLE REF PART NO. NUMBER

QTY

1 195-1069 2 111-064 3 106-640 4 301-1697 5 106-381 6 105-095 7 106-237 8 196-058 9 115-618 10 107-912

1 CABLE THROTTLE (34"HD) 1 KNOB (1/4-NC, ORANGE) 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 THROTTLE BRACKET 2 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (1/4") 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CABLE SWIVEL (.081") 1 COMPRESSION SPRING (.625") 1 CABLE STOP

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF UNIT DOES NOT HAVE REF#9 AND REF#10 THESE WILL NEED TO BE ORDERED WITH A NEW 195-1069 THROTTLE CABLE. CONFIRM WASHERS MOUNTING THE 196-058 CABLE SWIVEL ARE INSTALLED AS SHOWN ON ID0293681.

NOTE:

02

ID0417723

122

NOTES:

ID0134963

123

HYDRAULICS

02

1

2

F

From Tank

3

4

1 To Tank

Two Lever Joystick Option

Single Lever Joystick Option

2

3

Dump & Relief Manifold

To Tank

C

25

26

T2

To Tank

Ground Drive Brake

T1

0.040"

Spool Valve

5

6

0.040"

b1

Tow Valve

a1

Flow to B

Tilt Cyl

A1

Hydrostatic Pump (Closest to Engine)

23

Ground Drive Circuit

B1

7

A2

24

Fwd

Left Ground Drive Motor

B2

Lift Cyl

A

B

A

B

A3

a2

B3

8

0.040"

Flow to B

From Recirculation

S

To Cooler

To Tank

4

To Attachment

0.040"

b2

Tow Valve

22

P

Hydrostatic Pump (Closest to gear pump)

T3

To Tank

A

B

Return Circuit

Fwd

Right Ground Drive Motor

24

Tank

35

From Recirculation

Cooler Bypass

32

31

Cooler

33 & 34

Filter

To Filter

B

A

SK800

Auxilliary Circuit

21

D

Left

Forward

21

E

P

Joystick

5

Reverse

Right

T

Joystick

21

Joystick

To Tank

124

HYDRAULIC SCHEMATIC

ID0442268

125

HYDRAULIC SCHEMATIC SK800

Ref Qty 1 1 2 1 3 1 4 1 5 1 6 1 7 2 8 1 21 2 21 1 22 1 23 1 24 2 25 1 26 1 31 1 32 1 33 1 34 1 35 1

02

Circuit Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Return Return Return Return Return

Component Gear pump #1 Gear Pump #2 Dump & Relief Manifold Check Valve Spool Valve Tilt Cylinder Lift Cylinder Quick Connect Manifold Two Separate Joysticks Two axis Joystick Rear Hydrostatic Pump Front Hydrostatic Pump GD Motor Brake Valve Brake Cylinder Cooler Cooler bypass check Filter head Filter Element Reservoir

Notes: Front pump of double gear pump Back pump of double gear pump

Optional Optional

Circuit

Test port

Description

Auxilliary (Pump 1) Auxilliary (Pump 2) Charge Circuits Ground Drive Ground Drive

T1 T2 T3 install test port install test port

Gear Pump Circuit #1 (Relief in spool valve) Gear Pump Circuit #2 (Releif in manifold) Charge Pressure Lt track fwd max psi Lt track rev max psi

Nominal Values 3000 psi 2500 psi 350 psi 4000 psi 4000 psi

ID0442268

126

CONTROL VALVE MOUNTING

1

3

2

4 7

5 6

8 9

11 10

12

13

14

15

19

16 17

18 02

ID0446749

127

CONTROL VALVE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 KNOB 1 AUX CONTROL LEVER 1 FLG LK SCREW (M8-1.25 X 35MM) 1 WASHER (5/16") 1 LOCK WASHER (5/16") 1 SCREW (M8-1.25 X 16MM) 1 HANDLE (1/2-NC, GREEN) 2 U-CLIP 1 BOOT 1 LEVER 4 FLG LOCKNUT (M8-1.25) 1 VALVE MOUNT 1 JAM NUT (M12-1.75) 1 BUSHING (BREAK-OUT WRENCH) 1 VALVE SD5-3 3 SCREW (M8-1.25 X 70MM) 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 1 GPS BRACKET

362-1135 301-8851 106-989 105-117 105-091 106-232 110-530 362-1269 362-1148 301-7109 106-386 301-6665 107-669 184-655 150-4131 106-330 106-551 106-381 302-5705

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0446749

128

SINGLE JOYSTICK MOUNTING 1

2

3

9 4 5

8 6

7

10 11

02

ID0440739

129

SINGLE JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 KNOB 4 FLG SCREW (M6-1.00 X 20MM) 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 5 FLG LOCKNUT (M6-1.00) 1 JOYSTICK PLT 1 SOLENOID VALVE 4 FLG LK SCREW (M8-1.25 X 25MM) 4 CLIP NUT (M8-1.25) 1 BYPASS BRACKET 1 WASHER (1/4") 1 SCREW (M6-1.00 X 50MM)

362-1133 106-161 150-2619 106-385 302-2960 158-627 106-381 106-551 300-8947 105-095 107-025

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0440739

130

DUAL JOYSTICK MOUNTING

1

2

3 12 4 5 6 11

7

10 9

8

03

ID0440719

131

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

- DUAL JOYSTICK ASM 2 ROUND KNOB 2 SVM100 LEVER 1 PILOT CONTROL VALVE (2 LEVER) 4 FLG LK SCREW (M8-1.25 X 25MM) 1 BYPASS BRACKET 1 JOYSTICK PLT 4 CLIP NUT (M8-1.25) 1 SCREW (M6-1.00 X 55MM) 1 SOLENOID VALVE 1 WASHER (5/16") 5 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 20MM)

350-5315 105-2364 150-5076 150-2629 106-381 300-8947 302-2960 106-551 106-893 158-627 105-117 106-385 106-161

DESCRIPTION

REMARKS

INCLUDES ITEMS 1-3 USE SERVICE PART 500-1774, RUBBER BOOT USE SERVICE PART 500-5979 KIT KINEMATIC SMV100-10SSFDW

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0440719

132

SUPPLY HYDRAULICS

1

2

3 4 5

6 7

8

9

14 10 13 12 11 15

03

ID0440854

133

SUPPLY HYDRAULICS REF PART NO. NUMBER

QTY

1 364-1011 2 159-638 3 195-1268 4 116-460 5 116-286 6 110-217 7 514-297 8 111-011 9 152-118 10 110-026 11 116-636 12 149-897 13 153-995 14 152-188 15 116-460

1 HYDRAULIC TANK 1 S/O BR TEE (20S-16H-12H-06S) 1 RADIATOR/OIL COOLER 63 BULK HOSE (1") 6 1/2" BULK HOSE 2 WORM CLAMP (7/16" TO 1") 2 S/O COUPLER (08S-08H90) 4 WORM CLAMP (1" TO 1-3/4") 1 S/O TEE (20S-16H-12H) 2 WORM CLAMP (1/2" TO 1-1/4") 15 BULK HOSE (3/4") 1 ELBOW (08S-12H45) 1 CONNECTOR (08S-08SF) 1 S/O COUPLER (O8S-16H90) 40 BULK HOSE (1")

DESCRIPTION

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0440854

134

RETURN & FILTER HYDRAULICS

9

10 14 3

5 13

7 12

4

10 11

10 1 TO TANK

8 2 6

8 3

07

ID0354171

135

RETURN & FILTER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 155-183 1 S/O COUPLER (16S-12H90) 2 195-1268 1 RADIATOR/OIL COOLER 3 155-174 2 S/O COUPLER (12S-12H90) 4 159-386 1 FILTER HEAD (12SF-12SF) 5 149-412 1 FILTER ELEMENT (1-UNF) 6 116-636 17 BULK HOSE (3/4", SOLD PER FT) 7 155-161 1 S/O COUPLER (12S-16H) 8 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 9 116-636 28 BULK HOSE (3/4", SOLD PER FT) 10 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 11 116-460 20 BULK HOSE (1", SOLD PER FT) 12 301-6763 1 CATCH TRAY 13 105-820 2 FLG LK BOLT (1/4-NC X 3/4") 14 514-128 1 S/O COUPLER (10S-12H)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0354171

136

COOLER BY-PASS HYDRAULICS

1

3

5 2

4

03

ID0427177

137

COOLER BY-PASS HYDRAULICS REF PART NO. NUMBER

QTY

1 195-1268 2 110-026 3 150-5965 4 159-638 5 116-636

1 RADIATOR/OIL COOLER 2 WORM CLAMP (1/2" TO 1-1/4") 1 BYPASS (60 PSI CRACK) 1 S/O BR TEE (20S-16H-12H-06S) 13 BULK HOSE (3/4", SOLD PER FT)

REMARKS

DESCRIPTION

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-2604 ENDS WITH S/N: 150-5965 BEGINS WITH S/N:

SK800; S/N: SK800; S/N::

SK1050 SK1050

NOTE:

03

ID0427177

138

AUX PUMP PRESSURE HYD BEGINS WITH S/N

14 7 3 9

2

8 1

15 16

10 11 13

4 12

6 5

02

ID0704210

139

AUX PUMP PRESSURE HYD BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

REMARKS

159-638 1 S/O BR TEE (20S-16H-12H-06S) 154-235 4 CONNECTOR (08S-08O90) 150-4131 1 VALVE SD5-3 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 156-973 2 BRANCH TEE (08O-04O-10S) 159-156 2 QDC ADAPTER (02-040F) 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 154-381 1 PLUG (08S) 154-266 1 UNION RUN TEE (08OFX-08O-08O) 154-246 1 CONNECTOR (06S-08O) 154-256 1 UNION (08O-08OFX90) 118-217 56 SPIRAL WRAP (3/4" SOLD PER FT) 150-6682 1 HOSE (080FX-30"-3000-AR) 150-6753 1 HOSE (080FX45-21"-3000-AR) 150-6754 1 HOSE (080FX45-66"-3000-AR) 150-6755 1 HOSE (080FX90S-68"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704210

140

AUXILIARY PUMP PRESSURE HYDRAULICS 3

8

3

2

7 6 5 3 4 9 TO TANK

1

10 11 12

15 13 16 14

04

ID0392492

141

AUXILIARY PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 154-770 1 HOSE (08OFX45-66"-3000) 2 150-4131 1 VALVE SD5-3 3 154-235 4 CONNECTOR (08S-08O90) 4 159-851 1 HOSE (08OFX90S-68"-3000) 5 154-266 1 UNION RUN TEE (08OFX-08O-08O) 6 154-747 1 HOSE (08OFX45-21"-3000) 7 154-381 1 PLUG (08S) 8 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 9 159-638 1 S/O BR TEE (20S-16H-12H-06S) 10 154-246 1 CONNECTOR (06S-08O) 11 154-256 1 UNION (08O-08OFX90) 12 154-711 1 HOSE (08OFX-30"-3000) 13 159-156 2 QDC ADAPTER (02-040F) 14 156-973 2 BRANCH TEE (08O-04O-10S) 15 150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 16 118-217 64 SPIRAL WRAP (3/4" SOLD PER FT)

REMARKS

USE 32" OF 118-217 SPIRAL WRAP USE 32" OF 118-217 SPIRAL WRAP

USE SEAL KIT 500-3734 USE 2 @ 32"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0392492

142

AUXILIARY HYDRAULICS BEGINS WITH S/N

8

7

20 1 3 4 18

2 19

5 11

10

16

6 13 20 15

9 17

02

14 12

ID0704248

143

AUXILIARY HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08O90, XL) 1 CONNECTOR (08S-08O90) 1 VALVE SD5-3 2 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.25" X 80") 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 CONNECTOR (04O-08S90) 1 QDC MANIFOLD 1 CONNECTOR (08O-10S) 1 CONNECTOR (04O-06S) 2 SCREW (M10-1.50 X 70MM) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 DUST CAP 1 DUST CAP 1 DUST CAP (3/8" QD) 1 CONNECTOR (08O-10S45) 1 HOSE (080FX-74"-4000-AR) 1 HOSE (080FX-74"-4000-AR) 1 HOSE (04OFX90S-85"-3000)

153-995 154-254 154-235 150-4131 115-963 117-556 150-3402 154-276 150-2410 154-279 154-220 106-332 105-894 159-870 159-871 105-1284 154-264 150-6652 150-6652 150-6756

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704248

144

AUXILIARY HYDRAULICS

17

18 19

15 14 13

16

20

4 6

2

8

1 12

9 11 3

01

5

7

10

ID0392688

145

AUXILIARY HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 DUST CAP (3/8" QD) 1 DUST CAP 1 DUST CAP 2 SCREW (M10-1.50 X 70MM) 1 QDC MANIFOLD 1 CONNECTOR (08O-10S) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 HOSE (08OFX-74"-4000) 1 CONNECTOR (04O-06S) 1 CONNECTOR (08O-10S45) 1 HOSE (08OFX-74"-4000) 2 ABRASION SLEEVE (1.59" X 75"") 1 ABRASION SLEEVE (1.25" X 80") 1 CONNECTOR (08S-08O90, XL) 2 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08O90) 1 VALVE SD5-3 1 HOSE (04OFX90S-85"-3000) 1 CONNECTOR (04O-08S90) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY

105-1284 159-871 159-870 106-332 150-2410 154-279 105-894 150-4611 154-220 154-264 150-4611 115-963 117-556 154-254 153-995 154-235 150-4131 157-911 154-276 150-3402

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-3703 (3/8" MALE COUPLING KIT); 150-3702 (1/2" MALE COUPLING KIT); 150-3704 (1/2" FEMALE COUPLING KIT).

NOTE:

01

ID0392688

146

LIFT ARM HYDRAULICS 1 2 20 14 12

11

16 13 9

19

17

18 5 6

9

11 7

3

8 15 4 10

06

ID0354675

147

LIFT ARM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 VALVE SD5-3 1 BRANCH TEE (06S-04O-04O) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (04S-06O90) 1 ABRASION SLEEVE (1.25" X 46") 1 ABRASION SLEEVE (1.25" X 33") 1 ABRASION SLEEVE (1.25" X 58") 1 ABRASION SLEEVE (1.25" X 44") 2 CYL (2.0 X 1.25 X 16.0) 2 HYDRAULIC LINE (-06) 1 HOSE (04OFX-44"-3000) 1 HOSE (04OFX-42"-3000) 1 HOSE (04OFX-30"-3000 AR) 1 HOSE (040FX-54"-3000) 2 O-RING (011 D90) 2 CABLE TIE (1/2") 20" LG 2 SADDLE CLAMP 2 FLG SCREW (M10-1.50 X 25MM) 2 BOLT-ON CLAMP (1-5/8") 1 BRANCH TEE, XL (06S-04O-04O)

150-4131 150-4115 154-252 514-049 117-215 117-245 117-690 117-189 151-091 150-4036 154-693 515-013 149-915 154-692 157-037 110-031 105-1734 106-724 110-332 150-2615

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

ADD WASHER 106-396 ON NUT SIDE OF CLAMP WHEN INSTALLING.

NOTE:

06

ID0354675

148

TILT CYLINDER HYDRAULICS

6

8

7

4

3

4

9

5 1 2 3 5

03

ID0354685

149

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 CYL (2.5 X 1.25 X 10.0) 1 CONNECTOR (06S-06O) 1 HOSE (06OFX90S-103"-3000) 1 HOSE (06OFX90S-103"-3000) 2 ABRASION SLEEVE (1.25" X 106") 1 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O90,LG) 1 VALVE SD5-3 1 O-RING (011 D90)

150-4129 154-221 150-1195 150-1195 105-1123 154-342 154-471 150-4131 157-037

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0354685

150

PILOT CONTROL HYDRAULICS (DUAL) 1 2 3 4

7

6

5

8 5

9 10 11 18

19

12 16 13

17 14 15

02

ID0440943

151

PILOT CONTROL HYDRAULICS (DUAL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HOSE (040FX90S-14"-3000) 1 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (06S-06SF) 1 HOSE (040FX90S-18"-3000) 5 CONNECTOR (04S-04O) 1 CONNECTOR (04S-06O90) 1 TEE (04O-06OF-06OF) 1 CONNECTOR (06S-06O LG) 1 CONNECTOR (04O-06S) 1 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 HOSE (040FX-66"-3000) 4 CONNECTOR (04S-04O90,ORF) 1 QDC ADAPTER (02-040F) 1 BRANCH TEE (04S-04O-04O) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000)

150-6660 154-230 159-931 150-6757 154-278 514-049 157-264 156-174 154-220 158-627 154-226 150-6758 159-902 159-156 154-293 150-6659 150-6659 150-6659 150-6659

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

02

ID0440943

152

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) 13 11

14

12

10

15

16 17

9 "5" "P"

"T"

TO TANK

18 "E"

"D"

8 "C"

4

6 5

7

"F"

3

19

"D" "C"

"5" "T"

2 1

"P" "E" "F"

03

ID0442020

153

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) REF PART NO. NUMBER

QTY

1 154-293 2 159-156 3 515-054 4 159-902 5 515-054 6 515-054 7 515-054 8 515-054 9 154-226 10 158-627 11 514-257 12 150-4449 13 515-065 14 150-3654 15 154-383 16 154-230 17 159-931 18 154-825 19 154-278

1 BRANCH TEE (04S-04O-04O) 1 QDC ADAPTER (02-040F) 1 HOSE (04OFX-74"-3000) 4 CONNECTOR (04S-04O90,ORF) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 CONNECTOR (04O-06S90) 1 SOLENOID VALVE 1 UNION (04S-04OFX90) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX90S-14"-3000) 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 1 PLUG (04S) 1 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (06S-06SF) 1 HOSE (04OFX-12"-3000) 5 CONNECTOR (04S-04O)

DESCRIPTION

REMARKS

FOR SK600/SK800 USE P/N 150-2619

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0442020

154

PARK BRAKE

BEGINS WITH S/N

5

3

4

7

6

2 1

02

ID0702981

155

PARK BRAKE

BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

154-339 150-5203 158-627 154-220 150-4449 150-5202 150-6650

DESCRIPTION

REMARKS

CONNECTOR (04N-04O) VENT (04N) SOLENOID VALVE CONNECTOR (04O-06S) BRANCH TEE (06S-04O-04O) CYLINDER (1.50 X 2.5 STROKE) HOSE (040FX45-44"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0702981

156

PARK BRAKE HYDRAULICS 6 5 4

3

2 1 7 02

ID0355011

157

PARK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

153-241 155-912 151-097 158-627 154-373 154-346 150-1422

DESCRIPTION

REMARKS

CONNECTOR (04O-02N) AIR VENT (02N) CYL (1.5" X 0.43" X 2.500") SOLENOID VALVE REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) HOSE (04OFX45-44"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0355011

158

GROUND DRIVE HYDRAULICS

1 1 6 5 4

7 8

2 3 10

04

9

ID0442089

159

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

155-572 2 HYD MTR (GEROLER) 20.6 CID 154-279 4 CONNECTOR (08O-10S) 150-6657 1 HOSE (080FX45-33"-3000-AR) 150-6657 1 HOSE (080FX45-33"-3000-AR) 150-6651 1 HOSE (080FX45-33"-3000-AR) 150-6651 1 HOSE (080FX45-33"-3000-AR) 154-233 2 CONNECTOR (08S-08O) 154-256 2 UNION (08O-08OFX90) 154-235 2 CONNECTOR (08S-08O90) 118-217 96 SPIRAL WRAP (3/4" SOLD PER FT)

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

USE 22" OF 118-217 SPIRAL WRAP USE 22" OF 118-217 SPIRAL WRAP USE 24" OF 118-217 SPIRAL WRAP USE 24" OF 118-217 SPRIAL WRAP

USE 4 @ 24"

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N

NOTE:

04

ID0442089

160

HYDRAULIC CONTROL VALVE

2

1

5

5V13404020

6 2 3

12 13 5CLO305101

7

4

14

11

5V08404001

8 9 15 10 Isometric view

16 17 18

01

ID0354780

161

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

150-4131 500-1165 500-731 500-1435 157-218 150-1799

QTY

DESCRIPTION

REMARKS

VALVE SD5-3 SPRING RETURN KIT (SD4) SPOOL BONNET PLUG (SD5 THD) O-RING RELIEF VALVE SD5 DIRECT ACTING VENDER P/N: 5V13404020 VENDER P/N: 5V08404001

500-736 500-1170 499-143 500-1437 500-1436 149-664 499-138 499-134 499-135 499-137

PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) LEVER RING (5PY) VALVE BODY CHECK VALVE JOYSTICK LEVER ASSEMBLY ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CAP

INCLUDES REF NO. 13 INCLUDES REF NO.S 15 THRU 18, VENDER P/N: 5CLO305101

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0354780

162

HYDRAULIC CYL (2.5 X 1.25 X 10.0)

1

6 11 13

12

5

7 8 4 9 10 3 2

02

ID0354715

163

HYDRAULIC CYL (2.5 X 1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-4129 150-4128 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

02

ID0354715

164

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

165

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

166

NOTES:

ID0134963

167

ELECTRICAL

168

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) 24

GLOW PLUG FUSE 2

F2

B

A

14

GLOW PLUG RELAY K2 87A 87 11 22 30 10 86 8 23 85 10 11

9

40A

GLOW PLUGS HR2 HR3

HR1

1

1

GLOW PLUG SWITCH S3

GLOW PLUG LIGHT DS4 1

20

FMS PWR F5 3A

FMS

B

A

2

3

4

2

3

4

2

BLU

2 START RELAY

47

1A

5

3

FUEL CUT SOLENOID

G1 5A

IGNITION SWITCH 2

F3

6

MAIN FUSE 50 3 56 F1 30A

ACC

BAT S2 1

3

ST

2

IGN 4

5

4

PULL HOLD

L2 7

15A

5

1

F4 6

8

15A

BT1 BATTERY 12V

F6

85

8

25

19

2

12 86 1A 34

1B 3A

L IG

B1 M STARTER MOTOR

L1 STARTER SOLENOID

13

B+

2

12

87A 87 35

K1 46 30

FMS IGN

ALTERNATOR

2

22

5A 22

7 5 8 E.O.P. WARNING LIGHT

S1 BATTERY DISCONNECT

DS1

E.W.T. WARNING LIGHT DS3

WARNING ALARM

HOURMETER

LS1 1

I

A

2

8

D1

5

1A 5

D

21

43

+ -

38

D2 37

16

7

C

44

14

22

8

2

(-)

22

5

1

8 18

G

(+) B

B

1

8

A

START BYPASS TIMER

+12V GND SW OUT

2

M1

7

ACCESSORY SOCKET E1

1

H.O.T. WARNING LIGHT DS2

E.W.T. GAUGE

E.O.P. SWITCH

1B

15

SP1

1

B

A

1

M2

1A

E.W.T. SWITCH

H.O.T. SWITCH

ST2

ST1

U1 ISG ORG

32

31

26

D4 25

BLK GRY

D3

20 17 1A

5

R1 E.W.T. SENDER

LIGHT TEST RELAY 4 K4 5 69 58 3 2 1 57

70

1A 1A

1A 1B 22

8

NOT PARK

8 21

PARK 3 2

1

59

13

PARK SWITCH

06

REMOTE ENGINE STOP SWITCH 23

22

B

23 C

JUMPER

4

S5

REMOTE ENGINE STOP RELAY 4 K5 3 5 2 1

S4

22

72

13 A

PARK VALVE L1

1A

B

A

13

3A

22

13 FOR BACKHOE OPTION

6 5

14

22

E.O.P. SHUTDOWN RELAY 4 65 K3 5 60 3 2 1

13 22 1A

A B C

13 22 1A

1A 1A

J1 P1 1B

1B

1A

1A

ID0381216

169

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) Component Descriptions

Ref. # B1 BT1 D1 D2 D3 D4 DS1 DS2 DS3 DS4 E1 F1 F2 F3 F4 F5 F6 G1 G1 HR1 HR2 HR3 J1 K1 K2 K3 K4 K5 L1 L2 L3 LS1 M1 M2 P1 R1 S1 S2 S3 S4 S5 SP1 ST1 ST2 U1 U2

06

Part # 194-873 215-1165 211-299 211-299 211-299 211-299 217-020 217-020 217-020 217-020 214-301 211-295 211-303 211-292 211-292 211-289 211-289 213-365 195-1265 194-383 194-383 194-383

Component Starter Battery Diode Diode Diode Diode Engine oil pressure light Hydraulic oil temperatue light Engine water temperature light Glow plug light Accessory socket Main fuse Glow plug fuse Accessory fuse Ignition fuse FMS power FMS ignition Alternator Alternator Glow plug (See notes) Glow plug (See notes) Glow plug (See notes) Jumper plug 215-2779 Start relay 215-2779 Glow plug relay (See notes) 215-2748 EOP shutdown relay 215-2748 Light test relay 215-2748 Remote engine kill relay See notes Starter solenoid 213-306 Fuel stop solenoid 158-627 Solenoid Valve 306-603 Audio warning alarm 215-128 Hour meter 217-512 Engine water temperature gauge Jumper plug 217-565 Engine water temperature sender 217-833 Battery disconnect 215-2013 Ignition switch 306-607 Glow plug switch Cover# 306-608 217-206 Engine stop switch 215-1597 Park Brake Switch 217-952 Engine oil pressure switch 214-854 Hydraulic oil temperatue switch 213-338 Engine water temperature switch 220-2210 Start bypass timer 190-1798 Fleet Management System

Notes 12volt 1.4kw with lead wire 12volt, 800CCA ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp 217-074 lens reflector, ins.# 217-021 217-074 lens reflector, ins.# 217-027 217-074 lens reflector, ins.# 217-051 217-074 lens reflector, ins.# 213-277 (Diesel engine only) 12V 5A 30A Mini Fuse 40A ATC (Diesel engine only) 15A Mini Fuse 15A Mini Fuse 3A Mini Fuse 3A Mini Fuse 12V 40A (built in regulator) Side post Ends w/SN: 12V 40A (built in regulator) Rear post Begins w/SN: (Diesel engine only) (Diesel engine only) (Diesel engine only) For remote engine kill & auxillary power (optional) G8W-1C7T-R-DC12 G8W-1C7T-R-DC12 G8VL-1A4T-R-L 12VDC G8VL-1A4T-R-L 12VDC G8VL-1A4T-R-L 12VDC (optional) Starter component Engine component (energize to run) Park brake

Datcon For remote engine kill & auxillary power (optional) Datcon 0--280* grounds through body EU-Standard, U.S. Option Keys provided. (P/N Momentary push button (Diesel engine only) For remote engine kill from backhoe (options) DPST 12V,20A Normally closed, opens 7PSI grounds through body Normally open, closes @ 210*F Normally open, closes @ 230*F Drops power for 5 seconds after release of key Option

ID0381216

170

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL)

Circuit Descriptions Circuit Wire Color Function 1 blk High current ground 1A blk/red Medium current ground 3A red/blu Park Brake Power 1B blk/blu Low current ground 2 red Battery circuit 3 red Fused battery circuit 4 org/brn Accessory circuit 5 wht/blk Start circuit 5A wht Starter solenoid to pull circuit of fuel solenoid 6 org/blu Ignition circuit 7 org Fused accessory circuit 8 org/grn Fused ignition circuit 9 red/blu Glow plug fuse to glow plug relay 10 pur Glow plug relay to glow plug bus bar 11 blk/yel Glow plug switch to glow plug relay 12 pur Start relay to starter solenoid 13 org/wht EOP shutdown relay to jumper plug, E-stop switch, & E-stop relay 14 wht/blu EOP switch to EOP warning light & EOP shutdown relay 15 gra/blk HOT switch to HOT warning light, D1 cathode, & D3 anode 16 wht/grn EWT switch to EWT warning light, D2 cathode, & D4 anode 17 gra/yel Light test relay to diode #'s D3 & D4 cathodes 18 blu/yel D1 & D2 anodes to warning alarm ground circuit 19 Not used 20 grn EWT sending unit to EWT gauge 21 blu/wht Start bypass timer to EOP shutdown relay 22 org/gra Jumper plug to hour meter & hold circuit of fuel solenoid 23 yel/red Engine stop switch to engine stop relay (backhoe option) 24 red/wht FMS Power 25 gra/org FMS Ignition

06

ID0381216

171

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) Wire Harness Ref. # 1 1 1 2 3 4

06

Part # 215-0049 215-0049 215-0049 215-0067 215-2093 215-1626

Quantity Description 1 SK752 Frame Harness 1 SK755 Starts w/Sn: 1 SK800 Frame Harness 1 Pos. Battery Cable (1 ga. X 24" , Red) 1 Neg. Battery Cable (1 ga. X 24" , Black) 1 Ground Strap Braided 13.5"

ID0381216

172

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752

TO E.O.P. WARNING LIGHT Pos COL

LBL

1

ORG/GRN

8

1

ORG/GRN

8

2

WHT/BLU

14

2

WHT/BLU

14

TO H.O.T. WARNING LIGHT

TO E.O.P. WARNING LIGHT

1

2

TO E.W.T. WARNING LIGHT TO GLOW PLUG LIGHT

Pos COL

LBL

1

ORG/GRN

8

1

ORG/GRN

8

2

GRY/BLK

15

Pos

COL

LBL

Pos COL

LBL

1

ORG/GRN

8

1

ORG/GRN

8

2

WHT/GRN

16

1

ORG/GRN

8

2

BLK/YEL

11

2

BLK/YEL

11

TO E.W.T. WARNING LIGHT

1

2

TO GLOW PLUG LIGHT

TO H.O.T. WARNING LIGHT

1

2

1

2

TO HOUR METER (-) Pos CKT COL 1

19

LBL

BLK/BLU 1B

TO HOUR METER (-) TO E.W.T. GUAGE Pos

COL LBL TO HOUR METER (+)

BLK BLK 1B GRY GRY 9

Pos CKT COL

ORG ORG 7

1

15

LBL

ORG/GRY 22

TO HOUR METER (+)

TO E.W.T. GUAGE 3137360

I

ORG

S G

BLK

REAR VIEW

GRA

Pos COL

LBL

A

BLK/YEL

11

B

BLK/RED

1A

-A-

A

GLOW PLUG SWITCH

B

GLOW PLUG SWITCH

BRAKE SWITCH

BRAKE SWITCH

1

8

ACC. SOCKET

RED/BLU 3A

1

7

BLK/RED 1A

74

2

ORG

B

3

4 7

A

ORG/GRN 8

3

LBL

75

5

COL

LBL

2

6

ACC. SOCKET Pos

B A

Pos CKT COL

A

A B

B

BRAKE SOLENOID

BRAKE SOLENOID

TO H.O.T. SWITCH Pos CKT COL

LBL

Pos CKT COL

TO FMS

TO H.O.T. SWITCH

Pos GA COL

LBL

A

10

GRY/BLK 15

1

18 RED/WHT 24

B

2

BLK/RED 1A

2

18 ORG/GRY 22

3

18 BLK

1B

2 1

3 4

LBL

A

74

RED/BLU 3A

B

39

BLK

1A

TO FMS

4 1 2

4 3

FMS CAP

01

ID0375304

173

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752

RELAY/FUSE/DIODE HOLDER

E-STOP CAP

WARNING ALARM (-)

WARNING ALARM (+) Pos COL

LBL

Pos COL

LBL

1

ORG/GRN

8

1

18

1

ORG/GRN

8

BLU/YEL

Pos COL A

TO START BYPASS TIMER

WARNING ALARM (-)

WARNING ALARM (+) TO IGNITION SWITCH Pos COL

LBL

1

RED

3

2

WHT/BLK

5

3

ORG/BRN

4

4

ORG/BLU

6

5

ORG/BLU

6

-

Pos COL

LBL

B

ORG/GRY 22

A

8

C

-

ORG/GRN

B

BLK/RED

1A

C

WHT/BLK

5

D

BLU/WHT

21

TO REMOTE E-STOP Pos COL

LBL

6

A

ORG/WHT

13

-

B

ORG/GRY

22

C

BLK/RED

1A

A B C D

TO REMOTE E-STOP 1 2 3

FUSE CAP

-

E-STOP CAP

TO START BYPASS TIMER

TO IGNITION SWITCH 6 5 4

LBL

ORG/GRY 22

A B C

FUSE

FUSE HOLDER Pos COL

LBL

A

RED/BLU

9

B

RED

2

FUSE HOLDER B

-A-

F2

40A

A

-B-

1

01

ID0375304

174

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752

FUSES & RELAYS K1-START RELAY K2-GLOW PLUG RELAY K3-E.O.P. SHUTDOWN RELAY K4-LIGHT TEST RELAY F1-MAIN FUSE-30A F2-GLOW PLUG FUSE-40A F3-ACCY FUSE-15A F4—IGN FUSE-15A F5- FMS FUSE-3A D1-D4- 1A DIODES 72

54

OMRON

K3

24

6

OMRON

OMRON

K1

K2

G8V-IC7 T-R-DC12

OMRON

K4

G8W-1C7T-R-DC12

G8W-1C7T-R-DC12

G8 V-IC7T-R-DC12

F4

15

F3

15

67

01

30

3

D1

F1

D2

D3 D4

49

F5

1

19

RELAY/FUSE/DIODE HOLDER

RELAY/FUSE/DIODE HOLDER

RELAY/FUSE/DIODE HOLDER

Pos COL

Pos COL

LBL

Pos COL

Type LBL

Type LBL

1

CavPlug

-

26

GRY/YEL

17

51

CavPlug

-

2

CavPlug

-

27

CavPlug

-

52

CavPlug

-

3

CavPlug

-

28

CavPlug

-

53

CavPlug

-

4

CavPlug

-

29

CavPlug

-

54

CavPlug

-

5

CavPlug

-

30

CavPlug

-

55

CavPlug

-

6

CavPlug

-

31

WHT/GRN

16

56

RED

2

7

CavPlug

-

32

GRY/BLK

15

57

WHT/BLK

5

8

CavPlug

-

33

CavPlug

-

58

GRY/YEL

17

9

CavPlug

-

34

BLK/RED

1A

59

BLU/WHT

21

10

BLK/YEL

11

35

PUR

12

60

ORG/GRN

8

11

PUR

10

36

CavPlug

-

61

ORG

7

12

CavPlug

-

37

WHT/GRN

16

62

ORG/GRN

8

13

CavPlug

-

38

GRY/BLK

15

63

CavPlug

-

14

RED

2

39

CavPlug

-

64

CavPlug

-

15

CavPlug

-

40

CavPlug

-

65

ORG/WHT

13

16

CavPlug

-

41

CavPlug

-

66

CavPlug

-

17

CavPlug

-

42

CavPlug

-

67

ORG/BRN

4

18

CavPlug

-

43

BLU/YEL

18

68

ORG/BLU

6

19

CavPlug

-

44

BLU/YEL

18

69

BLK/RED

1A

20

RED/WHT

24

45

CavPlug

-

70

BLK/RED

1A

21

CavPlug

-

46

RED

3

71

CavPlug

-

22

RED/BLU

9

47

WHT/BLK

5

72

WHT/BLU

14

23

ORG/GRN

8

48

CavPlug

-

24

CavPlug

-

49

CavPlug

-

25

GRY/YEL

17

50

RED

3

ID0375304

175

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752

TO E.W.T. SENDING UNIT Pos

COL LBL

1

GRY 9

STARTER SOLENOID

TO E.W.T. SENDING UNIT

Pos COL

LBL

1

12

PUR

STARTER SOLENOID MAIN Pos COL

LBL

1

RED

2

1

RED

2

MAIN

E.W.T. SWITCH

GLOW PLUG

E.W.T. SWITCH Pos COL 1

Pos COL LBL

LBL

1

WHT/GRN 16

RED 2

GLOW PLUG STARTER PULL ALT. 2 Pos COL 2

LBL

ORG/GRN 8

Pos COL

LBL

1

5A

WHT

STARTER PULL

ALT. 2 1 2

E.O.P. SWITCH ALT ATTACH BOOT FIRST Pos

COL

LBL

1

RED

2

Pos COL

LBL

1

14

WHT/BLU

E.O.P. SWITCH

ALT ATTACH BOOT FIRST

-B-

-C-

1

01

ID0375304

176

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752

GROUND2

GROUND1 Pos COL 1

Pos COL

LBL

1

BLK/BLU 1B

LBL FUEL SOLENOID

BLK/RED 1A

GROUND2

GROUND1

Pos COL

LBL

1

WHT

5A

2

ORG/GRY 22

FUEL SOLENOID 1

2

GLOW PLUG BUSSBAR Pos COL

LBL

1

10

PUR

GLOW PLUG BUSSBAR

-C-

1

TO BATTERY (+)

TO BATTERY (-)

TO BATTERY (+)

01

TO BATTERY (-)

Pos COL

LBL

Pos COL

LBL

1

2

1

1B

RED

BLK

ID0375304

177

ELECTRICAL DIAGRAM ENGINE/FRAME HARESS SK752 REF PART NO. NUMBER

1

215-0049

QTY

DESCRIPTION

1

FRAME HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0375304

178

ELECTRICAL DIAGRAM SK752 POS. BATTERY CABLE-24"

POSITIVE (+) SIDE POST MOUNT P

1 1 GA. RED

STARTER

01

ID0387726

179

ELECTRICAL DIAGRAM SK752 POS. BATTERY CABLE-24" REF PART NO. NUMBER

1

215-0067

QTY

1

DESCRIPTION

REMARKS

POS. BATTERY CABLE 1 GA. X 24" , (RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0387726

180

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) SK800

3

1 2

01

ID0594179

181

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) SK800 REF PART NO. NUMBER

QTY

190-2531 1 215-3228 2 215-2421 3 215-3248

SUNBELT GPS KIT (ZTR M7-LITE) 1 TELEMATICS UNITED RENTALS (ZTR M7 LITE) 1 ZTR JUMPER HARNESS 1 SUNBELT ZTR GPS UNIT MOUNTING HARDWARE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0594179

182

NOTES:

ID0134963

183

ACCESSORIES

184

4' BUCKET

1

5 2 4

6 3

5 7

8

01

ID0422926

185

4' BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

302-3201 1 48" BUCKET (1/4 CU YD) 300-7090 7 BOLT-ON TOOTH ADAPTER 300-7091 7 DUAL PURPOSE TOOTH 106-548 14 SCREW (M12-1.75X40MM, CSK) 106-685 28 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-1283 7 COIL PIN 302-3197 1 CUTTING EDGE 105-2250 14 SCREW (M12-1.75 X 35MM, CSK)

REMARKS

INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 AND 190-2087, QTY OF 14 PER KIT INCLUDED IN 190-2086 INCLUDED IN 190-2087 INCLUDED IN 190-2087

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0422926

186

BRUSH GUARD KIT II 3

5 6

2 7

4

1 ALTERNATE BUMPER POSITION FOR USE ON SK850

SEE FOOTNOTE 1

01

ID0561899

187

BRUSH GUARD KIT II REF PART NO. NUMBER

1 2 3 4 5 6 7

190-3053 303-1447 116-525 105-003 106-252 303-1448 105-834 105-826

QTY

DESCRIPTION

- BRUSH GUARD KIT II 1 BRUSH GUARD II 2 BUMPER 2 FLG LOCKNUT (5/16-NC) 2 JAM NUT (5/16-NC) 2 BENT BUMPER PLT 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 301-6695 GRILLE WILL REQUIRE MOUNTING BAR, NOT INCLUDED ON OLDER VERSIONS

NOTE:

1. OTHER ASSOCIATED PARTS: 301-6864 NOSE PIECE 302-9680 PERF GRILLE PLATE 301-6695 GRILLE

01

ID0561899

188

SIDE GUARD COVERS

3 5

4 4

5

2 4

3

02

4

1

ID0485778

189

SIDE GUARD COVERS REF PART NO. NUMBER

1 2 3 4 5

190-3011 302-7914 302-7932 362-1163 302-7919 302-7933

QTY

DESCRIPTION

- SIDE GUARD KIT 1 RH GUARD 1 LH GUARD 6 LATCH 4 LATCH CATCH 2 LATCH CATCH

REMARKS

USED ON SK800 & SK752

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0485778

190

NOTES:

ID0134963

191

MISCELLANEOUS

192

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

193

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

194

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

195

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

196

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

197

198

SK800 Related Publications Component

Ass’y

P/N

Model: SK800…… ............. Parts Manual ..................................................................... ............. 053-3000 SK800…… ............. Operators Manual .............................................................. ............. 053-2976 SK800…… ............. Technical Information: Component Repair Manual ............................................ .............

Troubleshooting Manual ................................................. .............

Engine: Kubota 24.8 hp ....... Parts Manual – D1105T T4…..195-1188…… .................................. 053-1338 Kubota ................... Operation Manual – D1105B/D1105T T4i .............……………. ...... 053-1337 Kubota ................... Service (Shop) Manual – D1105B/D1105T T4i ................................. 055-051

Filters Engine: Air Filter Parts Assembly ...................................................................................................

Element (primary) ............................................................................................

Element (secondary) ........................................................................................

Oil Filter Element (spin-on) ................................................................................................

Fuel Filter (05H-05H, in-line) ..............................................................................................

Fuel Filter Element (spin-on) ..............................................................................................

194-093 194-038 194-039 194-881 155-941 194-386

Hydraulic Oil Filter: Filter Element (1-UNF) ....................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ...................................................... 190-052

VS01

ID0442142

199

ID0040564

200

ID0135281