Ditch Witch SK750 - SK755 Parts Manual 053-2566 - PDF DOWNLOAD

SK750 - SK755 Parts Manual

Issue 21

053-2566

1

SK750 - SK755 ISSUE NO. 21PL-07/23 For Replacement Copy Order P/N 053-2566

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: SK750 & SK755

Copyright 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals Location....................................................... 8

Engine Components Air Cleaner – SK750 .................................... 28 Air Cleaner – SK755 .................................... 30 Air Filters ................................................... 32 Alternator Mounting ................................. 16 Engine – Kubota D1105................................. 12 Engine – Kubota D1105-T .............................. 14 Engine Cooling System – SK750 .................. 24 Engine Cooling System – SK755 .................. 26 Engine Mounts .......................................... 18 Engine Oil Drain ........................................ 38 Engine Oil Filter ......................................... 40 Exhaust – SK750 ......................................... 34 Exhaust – SK755 ......................................... 36 Fuel Tank & Fuel Lines .............................. 42 Pump Mount Installation .......................... 20 Throttle Linkage ........................................ 22

Power Train Grease Cylinder ....................................60, 62 Hub & Brake Rotor .................................... 50 Rubber Track Options ............................... 66 Track Assembly ..............................52, 54, 56 Track Drive Motors & Sprockets .......... 46,48 Track Frame Installation ........................... 64 Track Roller Hub ........................................ 58

Operator’s Manual Compartment Mount 94 Operator’s Platform .............................84, 86 Rear Access Cover & Pad .......................... 92

Control Components Auxiliary Control Foot Pedal ................... 108 Control Console & Throttle ............. 104, 106 Parking Brake Actuator ........................... 102

Hydraulics Auxiliary Hydraulics ................. 124, 126, 128 Auxiliary Hydraulics – SK755..................... 122 Auxiliary Pump Pressure Hyd. ......... 130, 132 Component Mounting .................... 116, 118 Control Valve........................................... 150 Control Valve – 3 Spool ............................. 148 Cylinders – 2.0” x 1.25” .............................. 152 Cylinders – 2.5” x 1.25” x 10.0” .................... 154 Ground Drive Hydraulics – SK755 ............. 146 Inlet Hydraulics & Filter Mount .............. 120 Lift Cylinder Hydraulics ........................... 136 Lift Cylinder Hydraulics – SK755 ............... 134 Pilot Control Hydraulics – Dual Lever ........ 142 Pilot Control Hydraulics – Joystick ............ 144 Return Hydraulics.................................... 122 Schematic ................................................ 112 Tilt Cylinder Hydraulics ........................... 140 Tilt Cylinder Hydraulics – SK755 ............... 138 Valve Brackets ......................................... 114

Frame Components Battery & Heat Shield – SK750 ................... 80 Battery & Heat Shield – SK755 ................... 82 Engine Compartment Flaps ....................... 78 Fuel Tank Installation ................................ 70 Hood .......................................................... 90 Hydraulic Tank Assembly .......................... 72 Hydraulic Tank Installation ....................... 74 Lift Arm Installation .................................. 98 Lift Arms .................................................... 96 Main Frame Components ......................... 76 Nose & Covers ........................................... 88

ID0305965

6

CONTENTS______________________ Electrical

Miscellaneous

Battery & Cables ..................................... 172 Battery & Cables – SK755 ......................... 174 Diagram – Frame Harness ........................... 168 Relay Panel .............................................. 166 Schematic – SK650/750/755 ....................... 158 Schematic – SK752/755 ............................. 162

Filters....................................................... 208 Optional Kits ............................................ 208 Related Publications ............................... 208 Replacement O-Ring Chart ..................... 207 Torque Information................................. 204 Warranty Registration............................. 212

TR35/TR50 Boom Assemblies 35K – Lube................... 194 Boom Assemblies 35K – Non-Lube ............ 200 Boom Assemblies 50K – Lube................... 192 Boom Assemblies 50K – Non-Lube .... 196, 198 Decal Location ......................................... 178 Frame Mounting ..................................... 184 Headshaft & Auger Drive 35K & 50K ...... 182 Lift Hydraulics.......................................... 190 Motor Hydraulics .................................... 188 Pivot ........................................................ 180 Slide Frame.............................................. 186

ID0305965

7

DECALS

ID0135069

8

DECAL LOCATION SK750 / SK755

24

28

22

4

16

29 23

19 12

-1

2705660

8 15

GRAPHIC GRAPHIC UPDATE UPDATE

11

14

30 2705199-1

13 8 9 22

20

5

25

9

1

13

17 8 11

21

13

18 3 7 3 6

26

13

27

14

11 10

16 15 1

23 9

09

2

ID0304524

9

DECAL LOCATION SK750 / SK755 REF PART NO. NUMBER

270-5169 270-5180 270-6612 273-413 1 2 275-148 3 700-202 4 270-6866 5 700-259 6 273-475 7 270-5201 8 274-442 9 274-318 10 270-1996 11 270-5007 12 275-120 13 275-184 14 275-326 15 270-5005 16 275-355 17 700-258 18 270-5202 19 270-1023 20 700-094 21 270-5200 270-6691 22 270-5197 270-5198 270-6212 23 270-5196 270-5199 270-6211 24 273-676 25 270-6265 270-6266 270-6756 26 270-6406 27 270-6773 28 270-6513 29 270-6871 30 270-8178

QTY

2 1 2 1 1 1 1 3 3 1 3 1 4 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

SK750 SERVICE DECAL KIT SK755 SERVICE DECAL KIT SK755 SERVICE DECAL KIT WARNING SECURE CYLINDER FUEL TANK (DIESEL) LOCK/UNLOCK LUBRICATION CHART PREHEAT WARNING READ MANUAL OPERATORS INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION PARKING BRAKE LOGO RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT LOGOTYPE CAUTION HOT PARTS IGNITION SWITCH TURBO IDLE HYDRAULIC OIL LEVEL ORANGE KNOB COVER CONTROL PANEL CONTROL PANEL SK750 LT MODEL ID SK755 LT MODEL ID SK755 GRAY LFT MODEL ID SK750 RT MODEL ID SK755 RT MODEL ID SK755 GRAY RT MODEL ID ELECTRICAL BLOCK 2 LEVER CONTROL OVERLAY JOYSTICK CONTROL OVERLAY JOYSTICK CONTROL OVERLAY OPERATOR MANUAL REPLACEMENT PATENT GRAY LOGO GRAY LOGOTYPE 18.5” X 3.25” RED HI VIS 1.5” REFLECTORS

REMARKS

AFTER SERIAL BREAK

USED ONLY ON SK755 DECAL KIT 270-5180

BEFORE SERIAL BREAK AFTER SERIAL BREAK USED ONLY ON SK755 DECAL KIT 270-5180

USED ONLY ON SK755 DECAL KIT 270-5180 SEE FOOTNOTE 1.

SEE FOOTNOTE 1. BEFORE SERIAL BREAK SEE FOOTNOTE 1. AFTER SERIAL BREAK

FOOTNOTES

1. NOT PART OF KIT.

09

ID0304524

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

ENGINE - KUBOTA D1105 SK750

16

15 14

1

2 3 13 12

11 5

6 7

4

8 9

07

10

ID0292540

13

ENGINE - KUBOTA D1105 SK750

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

195-2812 194-380 195-1207 195-1822 217-453 502-165 502-166 502-162 502-163 502-164 194-382 194-378 194-881 502-161 500-1178 500-1179

DESCRIPTION

ENGINE KUBOTA D1105-E (STAGE V) FAN PULLEY FAN SPACER FAN BELT ALTERNATOR (30A) COLLAR O-RING BASE (OIL FILTER) O-RING PIPE JOINT STARTER FLYWHEEL & RING GEAR OIL FILTER REMOTE HEAD OIL GAUGE GUIDE OIL GAUGE (DIPSTICK)

REMARKS

SERVICE PARTS ALSO FOR ENGINE 195-1188

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0292540

14

ENGINE - KUBOTA D1105-T

13 1

2 3

12 5

4

(COLLAR LOCATED 6 ON ENGINE SIDE OF OIL COOLER)

7 8 9

07

10

11

ID0208206

15

ENGINE - KUBOTA D1105-T REF PART NO. NUMBER

QTY

1 195-1169 2 194-380 3 195-1207 4 195-1822 5 195-1265 6 502-165 7 500-1254 8 502-166 9 502-162 10 502-163 11 500-1255 12 194-873 13 194-378

1 1 1 1 1 1 1 1 1 1 1 1 1

"OBS" ENGINE - T4i KUBOTA D1105-T-E3B FAN PULLEY FAN SPACER FAN BELT ALTERNATOR, KUBOTA 40A REAR POST COLLAR CONNECTOR 1 O-RING BASE (OIL FILTER) O-RING CONNECTOR 2 STARTER, 1.4KW FLYWHEEL & RING GEAR

1 1 1 1 1 1 1 1 3 3 1 1 1 1

OPERATOR'S MANUAL OIL PRESSURE SWITCH THERMOSTAT THERMOSTAT GASKET STOP SOLENOID FUEL PUMP WATER PUMP WATER PUMP GASKET GLOW PLUG WATER PUMP, KUBOTA FILTER ELEMENT - PRIMARY FILTER ELEMENT - SECONDARY OIL FILTER FILTER ELEMENT (1-UNF)

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

USED ON T4i ENGINES; .SEE FOOTNOTE 2

SERVICE PARTS:

053-051 217-952 194-210 153-352 213-306 194-379 194-218 153-353 194-383 500-2144 194-038 194-039 194-881 149-412

SEE FOOTNOTE 1 USED ON T2 ENGINE USED ON 195-1169 T4i

NOT SHOWN:

FOOTNOTES:

1. TIER 2 AND TIER 4i SOLENOID WITH 2 WIRE CONNECTOR. 2. USE 213-365 WITH 194-634 T2 ENGINE. 3. USE UPTIME SK650 KUBOTA KIT 190-1763. INCLUDES: 194-038, 194-039, 194-881, 149-412, 194-386 & 155-941.

NOTE:

07

ID0208206

16

ALTERNATOR MOUNTING SK750 / SK755

1 2

REMOVE BELT GUARD AND DISCARD

3

02

ID0298709

17

ALTERNATOR MOUNTING SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3

1 HHCS M10-1.50 X 85MM,10.9 ZP 2 WASHER (M10, HARDENED) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9)

107-982 106-396 105-894

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BOLT 107-982 REPLACES 106-206. BOLT 107-982 IS 5MM SHORTER AND IS INSTALLED FROM THE BACK SIDE OF THE ALTERNATOR BRACKET TO ALLOW FOR EASIER REMOVAL.

NOTE:

02

ID0298709

18

ENGINE MOUNTS SK750 / SK755

8 9

7 8

6 2

9

3

5

10 17

6

18 4 FOOTNOTE 1

1 13

10

6

7 16

FOOTNOTE 1

11

15 12 14 04

ID0272240

19

ENGINE MOUNTS SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-2425 2 301-0860 3 301-0856 4 150-3510 5 325-832 6 106-396 7 111-054 8 106-496 9 106-397 10 106-685 11 320-609 12 117-531 13 501-153 14 106-162 15 106-381 16 106-386 17 105-070 18 105-048

1 PUMP MOUNT 1 ENGINE MOUNT 1 ENGINE MOUNT 1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG 1 PUMP MOUNT 18 WASHER (M10, HARDENED) 16 SCREW (M10-1.25 X 25MM) 4 FLG SCREW (M12-1.75 X 35MM) 4 WASHER (M12, HARDENED) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PUMP MOUNT 2 ISOLATOR 2 FLG LK BOLT (3/8-NC X 5/8") 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LK SCREW (M8-1.25 X 25MM) 6 FLG LOCKNUT (M8-1.25) 2 LOCK WASHER (1/2") 2 BOLT (1/2-NC X 1-1/2")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 ft./lbs.

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING BOLTS (THAT FASTEN REAR PUMP TO FRONT PUMP), INSTALL UNDER EXISTING WASHERS WHEN INSTALLING MOUNT (301-2425).

TORQUE TO 37 FT-LB.

NOTE:

04

ID0272240

20

PUMP MOUNT INSTALLATION SK750 / SK755

15

16

11 12 13

10 15 10 8 14

16

7 9 4 3 6

07

2

5

1

ID0292603

21

PUMP MOUNT INSTALLATION SK750 / SK755 REF PART NO. NUMBER

QTY

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 TANDEM HYDRAULIC PUMP 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG O-RING (042 D70) 2 LOCK WASHER (1/2") 2 BOLT (1/2-NC X 1-1/2") 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 1 ENGINE PUMP MOUNT 1 PUMP MOUNT FLANGE 1 13 TOOTH SPLINE HUB 8 WASHER (M8) 2 WASHER (M10) 2 SCREW (M10-1.25 X 35MM, 8.8) 1 BOLT (7/16-NC X 1-1/4", SOC, GD8) 3 SCREW (M10-1.25 X 30MM, S0C) 8 SCREW (M8-1.25 X 30MM, SOC) 2 ROLL PIN (M8 X 12MM)

158-205 150-6058 150-3510 157-077 105-070 105-048 105-1595 325-832 194-387 195-1125 106-389 106-390 107-357 106-305 107-925 105-892

DESCRIPTION

REMARKS

SK755 ONLY SK750 ONLY, USE SEAL KIT 500-3734

SEE FOOTNOTE 1 SIDE W/ WRITING GOES TOWARD ENGINE

TORQUE TO 40 FT-LB (54 N-M) SEE FOOTNOTE 2 TORQUE TO 40 FT-LB (54 N-M) SEE FOOTNOTES 3 & 4 INCLUDED W/ REF 7

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REF NUMBERS 7-16 2. USE 242 LOCTITE OR EQUIVALENT AND TORQUE TO 60 FT-LB (81 N-M) 3. TORQUE TO 13 FT-LB (18 N-M) -- 2 BOLTS ON ENGINE SIDE OF "ENGINE PUMP MOUNT" 4. TORQUE TO 20 FT-LB (27N-M) -- 6 BOLTS ON PUMP SIDE OF "ENGINE PUMP MOUNT"

NOTE:

07

ID0292603

22

THROTTLE LINKAGE SK750 / SK755/ SK752

2

13 14

1 9

10 2

8

7 11 3 4 5 6

06

ID0293681

23

THROTTLE LINKAGE SK750 / SK755/ SK752 REF PART NO. NUMBER

QTY

1 195-1188 2 196-058 3 106-162 4 106-958 5 106-389 6 106-327 7 106-396 8 106-386 9 106-076 10 106-205 11 327-696 13 115-618 14 107-912

1 ENGINE, T4F KUBOTA D1105-E 1 CABLE SWIVEL (.081") 1 FLG SCREW (M8-1.25 X 20MM, GD8) 1 SCREW (M10-1.25 X 20MM) 1 WASHER (M8) 1 SCREW (M8-1.25 X 30MM) 1 WASHER (M10, HARDENED) 1 FLG LOCKNUT (M8-1.25) 2 WASHER (1/4") 2 WASHER (.191") 1 THROTTLE BRACKET 1 COMPRESSION SPRING (.625") 1 CABLE STOP

DESCRIPTION

REMARKS

NOT SHOWN:

195-1169

ENGINE, KUBOTA D1105-T TIER 3

SK755

FOOTNOTES:

NOTE:

FOR THROTTLE CABLE REFER TO ID0417723.

06

ID0293681

24

ENGINE COOLING SYSTEM SK750

16

14

32

18 22 21 23

17

32

14 15 9

6

30

11 9 10

3 5 19 28

12

31

13

26

2 1

34

4

24

33

25 32

18

7

8 27 15 14 20

18 17 14

29 14

15

16

14

16

17

18

RADIATOR MOUNT 05

ID0293404

25

ENGINE COOLING SYSTEM SK750

REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-0856 1 ENGINE MOUNT 2 301-0860 1 ENGINE MOUNT 3 118-208 1 UPPER RADIATOR HOSE 4 195-1268 1 RADIATOR/OIL COOLER 5 364-520 1 RESERVOIR BOTTLE 6 364-521 1 RESERVOIR CAP 7 300-5544 1 FAN SHROUD WELDMENT 8 194-530 1 ENGINE FAN 9 116-108 75 BULK HOSE (5/16", SOLD PER 1") 10 110-353 3 WORM CLAMP (3/4" TO 1-1/2") 11 110-528 2 SNAP-ON CLAMP (.531" TO .593") 12 195-1207 1 FAN SPACER 13 105-1056 4 SCREW (M6-1.00 X 40MM) 14 105-118 6 WASHER (3/8") 15 105-894 5 LOCKNUT(M10-1.50,PRV TRQ,10.9) 16 106-628 3 SCREW (M10-1.50 X 60MM) 17 116-128 3 SHOCK MOUNT 18 105-975 3 WASHER (3/4") 19 301-0861 1 MOUNT BRACKET 20 301-0862 1 MOUNT BRACKET 21 301-0863 1 SUPPORT BRACKET 22 106-724 2 FLG SCREW (M10-1.50 X 25MM) 23 107-661 2 FLG LKNUT (M10-1.50, PRV TRQ) 24 106-551 8 CLIP NUT (M8-1.25) 25 107-334 8 SCREW (M8-1.25 X 25MM,BUT SOC) 26 115-251 1 REDUCER (06N-02NF) 27 217-565 1 TEMPERATURE SENDER 28 213-338 1 TEMPERATURE SWITCH 29 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 30 116-421 34 BULK EDGE (1/8", SOLD PER FT) 31 195-1782 1 LOWER RADIATOR HOSE 32 118-168 2 SOUND INSULATION 33 105-095 8 WASHER (1/4") 34 110-133 1 WORM CLAMP(1-1/16"TO 1-15/16")

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI) HOSE FROM RADIATOR MUST BE ATTACHED TO SHORT SIDE USE 1 @ 57" AND 1 @ 18"

USE LOCTITE 242 AND TORQUE TO 90 IN-LB (7.5 FT-LB, 10 N-M)

USE LOCTITE 567 USE LOCTITE 567 USE LOCTITE 567 USE 2 @ 17" USE 2 @ 23" AND 1 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0293404

26

ENGINE COOLING SYSTEM SK755

22

21 23

32

25

32

24 14 11

15 4

6

9 10

3 28

5

19

31

12

10

17 14 1

30 7

27 15 14 20

18

2

8

25 32

13 26

33

24

18

29 16

15 14

18 17

14

16

RADIATOR MOUNT 06

ID0280871

27

ENGINE COOLING SYSTEM SK755

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

QTY

DESCRIPTION

301-0856 1 ENGINE MOUNT 301-0860 1 ENGINE MOUNT 118-208 1 UPPER RADIATOR HOSE 195-1268 1 RADIATOR/OIL COOLER 364-520 1 RESERVOIR BOTTLE 364-521 1 RESERVOIR CAP 300-5544 1 FAN SHROUD WELDMENT 195-1277 1 FAN (14.2" PULLER) 116-108 83 BULK HOSE (5/16", SOLD PER 1") 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 110-528 2 SNAP-ON CLAMP (.531" TO .593") 195-1207 1 FAN SPACER 105-1056 4 SCREW (M6-1.00 X 40MM) 105-118 6 WASHER (3/8") 105-894 5 LOCKNUT(M10-1.50,PRV TRQ,10.9) 106-628 3 SCREW (M10-1.50 X 60MM) 116-128 3 SHOCK MOUNT 105-975 3 WASHER (3/4") 301-0861 1 MOUNT BRACKET 301-0862 1 MOUNT BRACKET 301-0863 1 SUPPORT BRACKET 106-724 2 FLG SCREW (M10-1.50 X 25MM) 107-661 2 FLG LKNUT (M10-1.50, PRV TRQ) 106-551 8 CLIP NUT (M8-1.25) 105-806 8 SCREW (M8-1.25 X 25MM) 115-251 1 REDUCER (06N-02NF) 217-565 1 TEMPERATURE SENDER 213-338 1 TEMPERATURE SWITCH 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 116-421 34 BULK EDGE (1/8", SOLD PER FT) 118-474 1 LOWER RADIATOR HOSE 118-168 2 SOUND INSULATION 105-095 8 WASHER (1/4")

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15PSI) HOSE FROM RADIATOR MUST BE ATTACHED TO SHORT SIDE USE 1 @ 65" AND 1 @ 18"

USE LOCTITE 242 AND TORQUE TO 90 IN-LB (7.5 FT-LB, 10 N-M)

USE LOCTITE 567 USE LOCTITE 567 USE LOCTITE 567 USE 2 @ 17" USE 2 @ 23" AND 1 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0280871

28

AIR CLEANER SK750

8 9 1 6

9 5

7 3 4 10 2

01

ID0297559

29

AIR CLEANER SK750

REF PART NO. NUMBER

QTY

1 194-093 2 194-761 3 194-039 4 194-038 5 194-036 6 106-381 7 106-386 8 195-1421 9 110-134 10 195-1751

1 AIR FILTER PARTS ASS'Y 1 DISCHARGE VALVE 1 FILTER ELEMENT - SECONDARY 1 FILTER ELEMENT, PRIMARY 1 MOUNTING CLAMP (5.750") 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 AIR INTAKE HOSE 3 WORM CLAMP (2.062" TO 2.750") 1 FILTER OUTLET HOSE

DESCRIPTION

REMARKS

INCLUDES REF'S 2-4, SEE "NOT SHOWN" BELOW

NOT SHOWN:

195-1366

AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

01

ID0297559

30

AIR CLEANER SK755

8 9 1 6

9 10 11 5 7

4 3 2

01

ID0297600

31

AIR CLEANER SK755

REF PART NO. NUMBER

QTY

1 194-093 2 194-761 3 194-039 4 194-038 5 194-036 6 106-381 7 106-386 8 195-1421 9 110-134 10 195-1185 11 110-133

1 AIR FILTER PARTS ASS'Y 1 DISCHARGE VALVE 1 FILTER ELEMENT - SECONDARY 1 FILTER ELEMENT, PRIMARY 1 MOUNTING CLAMP (5.750") 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 AIR INTAKE HOSE 2 WORM CLAMP (2.062" TO 2.750") 1 TURBO AIR INTAKE HOSE 1 WORM CLAMP(1-1/16"TO 1-15/16")

DESCRIPTION

REMARKS

INCLUDES REF'S 2-4, SEE "NOT SHOWN" BELOW

NOT SHOWN:

195-1366

AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

01

ID0297600

32

AIR FILTERS

2

1

3

03

ID0024158

33

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

34

EXHAUST SK750

1

2

5

4

NOTE 1 3

7 8 6 04

ID0293578

35

EXHAUST SK750

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 EXHAUST MUFFLER 1 GASKET, MUFFLER 1 MUFFLER BRACKET 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M10-1.50 X 25MM) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 WASHER (M10, HARDENED)

195-1755 149-326 301-3741 106-381 106-386 106-724 105-894 106-396

DESCRIPTION

REMARKS

MOUNT USING 4X M8-1.25 X 22MM SCREWS (INCLUDED WITH ENGINE).

NOT SHOWN:

FOOTNOTES:

NOTE:

1. TORQUE SPECIFICATION FOR EXHAUST MANIFOLD NUTS IS 18 FT-LB (25 N-M).

04

ID0293578

36

EXHAUST SK755

5

5

2 4

4

1

4 3

01

ID0297641

37

EXHAUST SK755

REF PART NO. NUMBER

QTY

1 194-866 2 149-326 3 301-2426 4 105-798 5 106-386

1 EXHAUST MUFFLER 1 GASKET, MUFFLER 1 MUFFLER BRACKET 8 FLG SCREW (M8-1.25 X 25MM, BX) 4 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0297641

38

ENGINE OIL DRAIN

SK750 / SK755 / SK800 ENDS WITH S/N: DWPSK800JN0004700

6 5 1

6 3 2

4

03

ID0297628

39

ENGINE OIL DRAIN

SK750 / SK755 / SK800 ENDS WITH S/N: DWPSK800JN0004700 REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 ADAPTER (M12-1.25 X 06H) 1 FITTING (06O-06H) 1 BK CONNECTOR (06O-06O90BK) 1 CAP (06OF) 30 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8")

153-1007 157-947 154-229 154-326 116-881 110-249

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0297628

40

ENGINE OIL FILTER SK750 / SK755

1

SEE ID0292448 "NOSE & COVERS" 2

OIL FLOW

3

9 5 5 7

8 6

7 4

6

SEE FOOTNOTE 1

02

TRACK DRIVE MOTOR POSITION

ID0298858

41

ENGINE OIL FILTER SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10*

2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 FILTER BRACKET 1 REMOTE HEAD 1 OIL FILTER 2 CONNECTOR ( 08N-06090 ) 1 HOSE (06OFX45-46"-3000) 1 HOSE (06OFX-42"-3000) 1 CONNECTOR (M16-1.50-06O) 1 ELBOW (M16-1.50-060) 1 WASHER (M10, HARDENED)

106-162 301-3120 502-161 194-881 154-420 158-979 154-776 150-1936 150-1935 106-396

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. TURN REMOTE OIL FILTER HOSES TO POSITION SHOWN TO CLEAR TRACK DRIVE MOTOR.

NOTE:

02

ID0298858

42

FUEL TANK & FUEL LINES SK750 / SK755

1

3

9 10 SUPPLY

2

RETURN

8

5

13 11

6

12 13 14

7 4

15 16

13

17 21 13

18 04

19

20

ID0297686

43

FUEL TANK & FUEL LINES SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 FUEL GAUGE 1 FUEL TANK, 10.5 GAL 1 FUEL CAP 1 PLUG (04N, SOC, SS) 24 BULK FUEL TUBING (1/4",PER FT) 2 SPRING CLAMP (3/8") 1 FUEL PICKUP 12 BULK HOSE (5/16", SOLD PER 1") 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 35 BULK HOSE (5/16", SOLD PER 1") 1 FUEL FILTER (05H-05H. IN-LINE) 12 WORM CLAMP (1/4" TO 5/8") 36 BULK HOSE (5/16", SOLD PER 1") 4 BULK HOSE (3/16",SOLD PER 1") 1 S/O COUPLER (03H-05H) 2 FLG LK SCREW (M8-1.25 X 25MM) 44 BULK HOSE (5/16", SOLD PER 1") 1 FUEL FILTER 2 FLG LOCKNUT (M8-1.25) 31 BULK HOSE (5/16", SOLD PER 1")

364-730 364-1009 364-698 115-444 118-096 110-563 194-505 116-108 116-325 150-3378 116-108 105-2669 110-249 116-108 116-866 156-253 106-381 116-108 149-536 106-386 116-108

DESCRIPTION

REMARKS

FUEL FILTER ELEMENT 194-386

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0297686

44

NOTES:

ID0134963

45

POWER TRAIN

46

TRACK DRIVE MOTORS AND SPROCKETS

BEGINS WITH S/N DWPSK755TJ0001218, DWPSK800TJ0000569, SK105LJ0000584

RIGHT SIDE

3 13

14 2

10

11 9 4

6

1

6

4 5 FRONT

8

7

12 15 LEFT SIDE

04

ID0461219

47

TRACK DRIVE MOTORS AND SPROCKETS

BEGINS WITH S/N DWPSK755TJ0001218, DWPSK800TJ0000569, SK105LJ0000584 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 HYD MTR (GEROLER) 20.6 CID 1 BRAKE ROTOR 2 SPROCKET, 11T, 72MM PITCH 8 WASHER (.531", HARDENED) 8 FLG LK NUT (M12-1.75) 8 SCREW (M12-1.75 X 80MM) 4 CONNECTOR (08O-10S90) 4 CONNECTOR (08OF-08FQLH) 2 COTTER PIN (.125" X 2.0") 10 LUG NUT (7/16-NF) 5 BOLT (3/8-NC X 1-3/4") 5 BOLT (3/8-NC X 1-1/2") 2 OUTSIDE SPACER 2 INSIDE SPACER 2 WHEEL HUB (5 BOLT 7/16)

155-572 300-7528 140-1227 106-743 106-709 106-700 154-322 150-3582 105-501 105-054 105-286 105-156 302-6752 302-6753 350-3798

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, SEAL REPAIR KIT 500-510 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 110 FT-LBS

SEE FOOTNOTE 3

NOT SHOWN:

260-1061

HUB PULLER

SERVICE PART

FOOTNOTES:

1. USE LOCTITE 242 OR EQUVALENT, TORQUE TO 350 FT-LBS, SEAL REPAIR KIT 500-510, SERVICE PART 105-1646 (1-20 NEF, GR8) 2. SPROCKETS SHOWN WITH OFFSET TO OUTSIDE FOR "WIDE TRACK" POSITION. MOUNT WITH OFFSET TO INSIDE FOR "NARROW TRACK" POSITION. 3. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#15 AND ARE AVAILABLE AS INDIVIDUAL ITEMS.

NOTE:

04

ID0461219

48

TRACK DRIVE MOTORS AND SPROCKETS ENDS WITH S/N:

SEE NOTE 1 3 RIGHT SIDE

2

12 11

4 1 6

5 8 FRONT

7 10 9 LEFT SIDE

07

ID0280322

49

TRACK DRIVE MOTORS AND SPROCKETS ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 155-572 2 350-1995 3 140-1227 4 106-743 5 106-709 6 106-700 7 154-322 8 150-3582 9 300-4341 10 107-048 11 105-501 12 105-054

2 HYD MTR (GEROLER) 20.6 CID 1 HUB W/ BRAKE ASM 2 SPROCKET, 11T, 72MM PITCH 8 WASHER (.531", HARDENED) 8 FLG LK NUT (M12-1.75) 8 SCREW (M12-1.75 X 80MM) 4 CONNECTOR (08O-10S90) 4 CONNECTOR (08OF-08FQLH) 1 HUB (MACHINED) 5 LUG BOLT (7/16-NF X 1-3/4") 2 COTTER PIN (.125" X 2.0") 10 LUG NUT (7/16-NF)

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2 & 3. USE SEAL REPAIR KIT 500-510 SEE FOOTNOTE 1 SEE FOOTNOTE 4

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

260-1061

HUB PULLER

SERVICE PART

FOOTNOTES:

1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER. TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN HUB AND THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY. BEFORE ASSEMBLING. TORQUE NUT, 105-1646, OF HYD. MOTOR TO 325-375 FT-LBS. NOTE : DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEELTO REMOVE CONTAMINATES FROM HUB BORE OR ON MOTOR SHAFT. REF#'S 9 & 10 ARE INCLUDED IN 350-3798 WHEEL HUB (5 BOLT 7/16") ASSEMBLY. 2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EQUIVALENT BEFORE REINSTALLING. 3. MOTOR INCLUDES LOCKNUT. FOR SERVICE PART, ORDER 105-1646 NUT (1-20 NEF, GD8).

4. REF# 3 SPROCKETS SHOWN WITH OFFSET TO OUTSIDE FOR "WIDE TRACK" POSITION. MOUNT WITH OFFSET TO INSIDE FOR "NARROW TRACK" POSITION. NOTE:

1. SEE PAGE ID0461219 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755. THE SK750 WAS OUT OUT OF PRODUCTION WHEN UPDATES WERE MADE.

07

ID0280322

50

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2

SEE NOTE 1 1 4

3

5 2

04

ID0196580

51

HUB AND BRAKE ROTOR ENDS WITH: SEE NOTE 2 REF PART NO. NUMBER

QTY

350-1995 300-4341 300-7528 105-286 107-048 300-5985

1 1 5 5 5

1 2 3 4 5

DESCRIPTION

HUB WITH BRAKE ASM HUB (MACHINED) BRAKE ROTOR BOLT (3/8-NC X 1-3/4") LUG BOLT (7/16-NF X 1-3/4") SPACER (.75 X .375 X 1.00)

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF#'S 1 & 4 ARE INCLUDED IN 350-3798 WHEEL HUB (5 BOLT 7/16") ASSEMBLY.

NOTE:

1. SEE PAGE ID0461184 FOR UPDATED PAGE. CHANGES WERE MADE TO THE SK755, SK800 AND SK1050, THE SK750, SK752 AND SK850 WERE OUT OF PRODUCTION WHEN UPDATES WERE MADE. 2. SK755 S/N: , SK800 S/N: , SK1050 S/N:

04

ID0196580

52

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263

8

14

16

23

9

22

2 7

21

6 26 25

19

24

10

11

12 13 27

1

15 4 20 27 15

03

5 3

17 18

ID0574674

53

TRACK ASSEMBLY

SK755 / SK800 BEGINS WITH S/N: DWPSK755PJ0001253, DWPSK800JK0002263 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-6115 1 RIGHT TRACK FRAME 2 302-6121 1 RIGHT TRACK SLIDE 3 105-114 50 LUG NUT (1/2-NF) 4 160-1300 2 FORGED TRACK ROLLER 5 301-0833 6 TRACK ROLLER 6 105-2224 2 UHMW WASHER (1.25 ID) 7 302-6127 2 SPACER 8 106-399 6 WASHER (M20, HARDENED) 9 106-345 2 SCREW (M20-2.50 X 50MM) 10 105-416 6 WASHER (5/8") 11 106-338 6 SCREW (M16-2.00 X 30MM) 12 301-9225 2 ADAPTER FITTING 13 150-4313 2 TEST COUPLING (-04 SAEM) 14 184-064 4 TAPERED INSERT (2") 15 303-2299 10 DUST CAP RETAINER 16 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 17 106-398 8 WASHER (M16, HARDENED) 18 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 19 140-1452 2 REAR TRACK ROLLER 20 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 21 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 22 302-6116 1 LEFT TRACK FRAME 23 302-6123 1 LEFT TRACK SLIDE 24 301-1516 2 GREASE CYLINDER 25 301-9233 2 WASHER 26 301-9232 2 URETHANE SPRING 27 105-2745 20 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB, SEE FOOTNOTES 2 & 3

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES {205-1216} AND {302-6126} USE DUST CAP RETAINER {303-2299}. DUST CAP RETAINERS & LUG NUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

3. TRACK ROLLER {301-0833} & FORGED TRACK ROLLER BEGINS USING {105-2745} BOLT WITH S/N DWPSK800JK0002263.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

03

ID0574674

54

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262

8 16

14

24

9

23

2 22

6

7

27 26

20

25

10

11

12 13

1

28 4 21 5 17

06

15 3

18 19

ID0489296

55

TRACK ASSEMBLY SK755/SK800

BEGINS WITH S/N: DWPSK755PJ0001253 AND DWPSK800EJ000942 ENDS WITH S/N: DWPSK800KK0002262 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

DESCRIPTION

302-6115 1 RIGHT TRACK FRAME 302-6121 1 RIGHT TRACK SLIDE 105-114 32 LUG NUT (1/2-NF) 160-1300 2 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 105-2224 2 UHMW WASHER (1.25 ID) 302-6127 2 SPACER 106-399 6 WASHER (M20, HARDENED) 106-345 2 SCREW (M20-2.50 X 50MM) 105-416 6 WASHER (5/8") 106-338 6 SCREW (M16-2.00 X 30MM) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM) 184-064 4 TAPERED INSERT (2") 205-1304 10 DUST CAP RETAINER 106-611 4 SCREW (M20-2.50 X 40MM, 10.9) 105-2599 16 FLG LOCKNUT (1/2-NF, 13/16" HEX) 106-398 8 WASHER (M16, HARDENED) 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 140-1452 2 REAR TRACK ROLLER 205-1216 6 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 302-6126 4 TAPERED SPINDLE ASSEMBLY (CREASED CAP) 302-6116 1 LEFT TRACK FRAME 302-6123 1 LEFT TRACK SLIDE 301-1516 2 GREASE CYLINDER 301-9233 2 WASHER 301-9232 2 URETHANE SPRING 105-2745 4 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE LOCTITE 242; SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 25 FT LB (SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLIES 205-1216 AND 302-6126 USE DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKUNTS ARE NOT INCLUDED WITH THE HUB ASSEMBLIES AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK800EK0002188.

NOTE:

TORQUE LUG NUTS 80-90 FT-LBS.

06

ID0489296

56

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N:

13

10

7

17

12

18

5 SEE NOTE 1

11

6 8 9

1

4

2 14 15 3 1 16

20

ID0270368

57

TRACK ASSEMBLY

BEGINS WITH S/N:CMWSK750JF0001028; CMWSK755CF0001057; CMWSK850HF0000362 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

160-1300 4 FORGED TRACK ROLLER 301-0833 6 TRACK ROLLER 205-1216 10 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 301-0825 1 FRONT IDLER SUPPORT 301-0820 1 LEFT TRACK FRAME 301-0830 1 FRONT IDLER SUPPORT 301-0815 1 RIGHT TRACK FRAME 106-338 10 SCREW (M16-2.00 X 30MM) 105-416 10 WASHER (5/8") 350-5062 2 GREASE CYLINDER (1.75" DIA X 3.50") 105-258 2 BOLT (3/8-NC X 3-3/4") 105-287 2 LOCKNUT (3/8 NC) 150-4328 1 GAUGE ADAPTER ASSEMBLY 205-1304 10 DUST CAP RETAINER 105-2599 20 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 30 LUG NUT (1/2-NF) 301-9225 2 ADAPTER FITTING 150-4313 2 TEST COUPLING (-04 SAEM)

REMARKS

SUPERSEDES TRACK ROLLER 301-1795 SEE FOOTNOTES 2 & 3

USE LOCTITE 242 SEE FOOTNOTE 1 TORQUE TO 25 FT LBS LOCATED UNDER REAR PANEL SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 150-1937 ENDS WITH S/N: CMWSK850LF0000361 2. HUB & SPINDLE ASSEMBLY 205-1216 SUPERSEDES 205-1183. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, & FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 3. DUST CAP RETAINER 205-1304 SUPERSEDES RETAINER 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

NOTE:

1. TORQUE LUG NUTS 80-90 FT-LB.

20

ID0270368

58

TRACK ROLLER HUB 7 1 3

10

2

2

9 4 8 5

6

8

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

4

12

ID0286454

59

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM).

4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

12

ID0286454

60

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362

1

2

3 4

5

6

7 8

02

ID0382921

61

GREASE CYLINDER

BEGINS WITH S/N: CMWSK850HF0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-5062 301-9232 301-9233 150-4315 155-732 155-704 301-1516 301-9225 150-4313

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER (1.75" DIA X 3.50") URETHANE SPRING WASHER CYLINDER ROD BACKUP RING (224 D90) O-RING (224 D70) GREASE CYLINDER ADAPTER FITTING TEST COUPLING (-04 SAEM)

REMARKS

NOT PART OF GREASE CYLINDER 350-5062 NOT PART OF GREASE CYLINDER 350-5062

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0382921

62

GREASE CYLINDER

ENDS WITH S/N: CMWSK850LF0000361

7 2

5 6

1 3 4

02

ID0286505

63

GREASE CYLINDER

ENDS WITH S/N: CMWSK850LF0000361 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

301-1516 301-1519 159-093 115-019 155-732 155-704 105-1610

DESCRIPTION

REMARKS

GREASE CYLINDER CYLINDER ROD RELIEF VALVE (5/8-NF, 02N) ZERK (02N) BACKUP RING (224 D90) O-RING (224 D70) URETHANE SPRING (2.00" OD X 4.0")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0286505

64

TRACK FRAME INSTALLATION

NOTE 1 NOTE 2

1

2 01

ID0281108

65

TRACK FRAME INSTALLATION REF PART NO. NUMBER

1 2

106-398 107-336

QTY

DESCRIPTION

8 WASHER (M16, HARDENED) 8 FLG SCREW (M16-2.00X45MM,10.9)

REMARKS

TORQUE TO 140 LB FT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE THESE HOLES FOR NARROW TRACK CONFIGURATION. 2. USE THESE HOLES FOR WIDE TRACK CONFIGURATION.

01

ID0281108

66

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450

1

2

06

ID0299636

67

RUBBER TRACK OPTIONS

BEGINS WITH S/N DWPSK105EK0001450 REF PART NO. NUMBER

1 301-0842 2 302-6185

QTY

DESCRIPTION

RUBBER TRACK (230x72x44, GP) CAMSO RUBBER (180x72x44)

REMARKS

USE IN WIDE TRACK CONFIGURATION ONLY SUPERSEEDES 301-0976, USE IN NARROW TRACK CONFIGURATION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0299636

68

NOTES:

69

FRAME COMPONENTS

ID0135068

70

FUEL TANK INSTALLATION SK750 / SK755

6 5

7

3

6

13 8 4 1

12

2 10

9

11 9

02

ID0281007

71

FUEL TANK INSTALLATION SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 FUEL TANK ASSEMBLY 1 TANK SUPPORT - RIGHT 1 FUEL CAP GUARD LOCK 1 RETAINER BRACKET 1 SCREW (M10-1.50 X 40MM) 2 WASHER (3/8") 2 WASHER (M10) 1 FLG LK SCREW (M10-1.50 X 30MM) 3 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 35MM) 2 WASHER (.410") 1 FLG LK SCREW (M10-1.50 X 20MM) 1 SNAPPER PIN (3/8" X 1-1/2")

350-1372 301-3291 301-2442 301-2584 105-271 105-264 106-390 106-383 106-387 106-993 105-886 106-382 110-368

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0281007

72

HYDRAULIC TANK ASSEMBLY SK750 /SK755

3

2

1

7 8 4

9 6 5

05

ID0288388

73

HYDRAULIC TANK ASSEMBLY SK750 /SK755 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

350-1371 364-1011 150-1063 105-214 121-040 155-130 150-3606 150-3605 115-286 214-854

DESCRIPTION

1 HYDRAULIC TANK ASSEMBLY 1 HYDRAULIC TANK 1 FILLER NECK W/ SCREEN 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS 1 PLUG (06S) 1 CONNECTOR (20S-20O, LONG) 1 CONNECTOR (16S-16O, LONG) 1 REDUCER (08N-1/4-NF) 1 TEMPERATURE SWITCH(1/4NPT,MALE)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1, USE LOCTITE 548 OR EQUIVALENT ON GASKETS

NOT SHOWN:

364-1020

1

TANK SPACER

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES 2X 153-607 FLANGE GASKET, 150-1958 CAP & BASE, AND 150-1062 FILLER NECK. 2. USE TANK SPACER 364-1020 IF REPLACING TANK 364-1011. TANK SPACER FITS BETWEEN TANK AND FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0288388

74

HYDRAULIC TANK INSTALLATION SK750 / SK755

2

4

1

8

3

5

6

7

6 01

ID0281006

75

HYDRAULIC TANK INSTALLATION SK750 / SK755 REF PART NO. NUMBER

QTY

1 350-1371 2 301-2585 3 301-3288 4 106-383 5 106-993 6 106-387 7 105-886 8 106-382

1 HYDRAULIC TANK ASSEMBLY 1 RETAINER BRACKET 1 TANK SUPPORT - LEFT 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LK SCREW (M10-1.50 X 35MM) 3 FLG LOCKNUT (M10-1.50) 2 WASHER (.410") 1 FLG LK SCREW (M10-1.50 X 20MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0281006

76

MAIN FRAME COMPONENTS SK750 / SK755

5

1

6

12

8

10

7

10 4

8

9

2

11

3

8

10 8 9

02

7

ID0290817

77

MAIN FRAME COMPONENTS SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 MAIN FRAME 1 BACK PLATE 1 BULKHEAD 1 CROSS MEMBER 2 SHIM 4 FLG LK NUT (M12-1.75) 4 SCREW (M12-1.75 X 40MM,10.9) 4 CARRIAGE BOLT (M10-1.50X35MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LOCKNUT (M10-1.50) 6 BULK EDGE (5/32",SOLD PER 1") 6 BULK EDGE (5/32",SOLD PER 1")

301-0887 301-0904 301-2588 301-3123 300-2041 106-709 106-547 106-963 106-383 106-387 115-686 115-686

DESCRIPTION

REMARKS

USE ONE @ 6" USE TWO @ 3" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0290817

78

ENGINE COMPARTMENT FLAPS SK750 / SK755

5 2

1

7

6

3 4

5

6 4

9 6

01

8

ID0292296

79

ENGINE COMPARTMENT FLAPS SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-0953 2 106-551 3 106-389 4 105-806 5 106-381 6 107-687 7 362-1603 8 362-1572 9 105-117

1 FLAP 4 CLIP NUT (M8-1.25) 6 WASHER (M8) 6 SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M8-1.25 X 25MM) 6 CLIP NUT M8-1.25, LONG, WIDE 1 FLAP 1 FLAP 2 WASHER (5/16")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0292296

80

BATTERY & HEAT SHIELD SK750

1 11

5

2

6 4

8

6

12

10

7

3

13

9

12

12

01

ID0299270

81

BATTERY & HEAT SHIELD SK750

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 BATTERY 1 HEAT GUARD BRACKET 4 BULK EDGE (5/32",SOLD PER 1") 1 BATTERY HOLD DOWN 1 FLG SCREW (M8-1.25 X 55MM) 2 WASHER (5/16") 1 BATTERY TRAY 1 HEAT SHIELD 1 HEAT SHIELD BRACKET 1 BOLT-ON CLAMP (.625") 6 FLG SCREW (M8-1.25 X 20MM, GD8) 7 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 25MM)

215-244 301-3745 115-686 107-554 105-665 105-117 327-664 301-2597 301-3744 110-259 106-162 106-386 106-381

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0299270

82

BATTERY AND HEAT SHIELD SK755

16

1

2

14

8 5

11

6 11

15 6

11

4

10 12

12

11 3

13

9 11

12 7

12

02

ID0297828

83

BATTERY AND HEAT SHIELD SK755

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 BATTERY, 12V 1 HEAT SHEILD BRACKET 4 BULK EDGE (5/32",SOLD PER 1") 1 BATTERY HOLD DOWN 1 FLG SCREW (M8-1.25 X 55MM) 2 WASHER (5/16") 1 BATTERY TRAY 1 HEAT SHIELD 1 HEAT SHIELD BRACKET 1 BOLT-ON CLAMP (.625") 6 FLG SCREW (M8-1.25 X 20MM, GD8) 7 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG SCREW (M8-1.25 X 25MM, BX) 1 FLG LK SCREW (M8-1.25 X 16MM) 1 CLIP NUT (M8-1.25)

215-3033 327-668 115-686 107-554 105-665 105-117 327-664 327-666 327-667 110-259 106-162 106-386 106-381 105-798 106-380 106-551

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0297828

84

OPERATOR'S PLATFORM SK755

6 5 3 4

12 11 2

8 7 9 3

5

6

10 1 13 SEE FOOTNOTE 1 4 01

ID0445475

85

OPERATOR'S PLATFORM SK755

REF PART NO. NUMBER

QTY

1 301-2580 2 362-1484 3 105-1132 4 106-497 5 106-396 6 105-894 7 106-397 8 177-045 9 106-685 10 107-565 11 105-117 12 106-327 13 107-096

1 OPERATOR PLATFORM 1 PLATFORM MAT 1 COMPRESSION SPRING GBR-8 63D 1 FLG SCREW (M10-1.50 X 35MM) 1 WASHER (M10, HARDENED) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 WASHER (M12, HARDENED) 2 SPACER 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 FLG LK SCREW (M12-1.75 X 40MM) 9 WASHER (5/16") 9 SCREW (M8-1.25 X 30MM) 6 LOCKNUT (M8-1.25, NLK)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL REF 11 WASHER IS FIRMLY SEATED AGAINST REF 2 PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED.

NOTE:

01

ID0445475

86

OPERATORS PLATFORM BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

2

8

10 6

7

11

1 9

7

5

05

ID0281002

87

OPERATORS PLATFORM BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

05

ID0281002

88

NOSE & COVERS SK750 / SK755

3

4 6

1

10 5 3 2 7

11 8

13

12 17 14

9

10 16 12

15 13 04

ID0292448

89

NOSE & COVERS SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 BACK COVER 1 GRILLE 4 CLIP NUT (M10-1.50) 4 FLG LK SCREW (M10-1.50 X 30MM) 2 COVER 4 FLG LK SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 NOSE PIECE 1 FRONT GRILLE 6 BOLT (M8-1.25 X 16MM,BUT SOC) 16 BULK EDGE (5/32",SOLD PER 1") 4 FLG LK SCREW (M8-1.25 X 25MM) 6 CLIP NUT (M8-1.25) 2 CLIP NUT M8-1.25, LONG, WIDE 1 FILTER BRACKET 2 FLG SCREW (M8-1.25 X 50MM) 2 SPACER

301-3081 301-3082 106-558 106-383 301-0927 106-991 106-386 301-2440 303-1375 106-774 115-686 106-381 106-551 107-687 301-3120 107-194 181-652

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0292448

90

HOOD

SK750 / SK755

3

6 7

8 4

10

2

1

02

5

9

10

ID0292449

91

HOOD

SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-5539 2 117-558 3 107-032 4 301-2433 5 106-070 6 105-058 7 105-047 8 107-687 9 117-1035 10 105-044

1 SK HOOD 2 LATCH, ADJUST LEVER (LOCKING) 4 BOLT (M8-1.25 X 20MM,BUT SOC) 2 HINGE PLATE 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 BELLEVILLE WASHER (1/2") 2 LOCKNUT (3/8-NC) 4 CLIP NUT M8-1.25, LONG, WIDE 1 PLUNGER - 1/2-13 2 JAM NUT (1/2-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0292449

92

REAR ACCESS COVER & PAD SK750 / SK755

6 5

19 7

18

4 10 9 11 9 12

8

16

15

14

17 20

4

1

3

13

18

2

SEE FOOTNOTE 1

16

13

ASSEMBLED VIEW 04

ID0281010

93

REAR ACCESS COVER & PAD SK750 / SK755 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 REAR PANEL 2 CUSHION 6 FLG LK SCREW (M6-1.00 X 20MM) 8 SCREW(M5-0.80X14MM,SOC) 8 EXT STAR WASHER (#10) 1 LIFT-OFF HINGE (OFF-SET) 1 LIFT-OFF HINGE (OFF-SET) 3 WASHER (M8) 2 WASHER (M10) 1 FLG LK SCREW (M8-1.25 X 20MM) 1 LOCKNUT (M10-1.50) 2 WASHER (M10) 1 LOWER DOOR PROP 1 LOCKNUT (5/16-NC) 1 WASHER (5/16") 1 UPPER DOOR PROP 2 WASHER (.406") 1 FLG LOCKNUT (M8-1.25) 1 LATCH, ADJUST LEVER (LOCKING) 1 SHLD BLT (3/8"X13/32",5/16-NC)

301-0930 362-1620 106-379 106-428 106-056 105-617 111-002 107-629 105-793 106-991 106-175 106-390 301-5348 105-089 105-226 301-5347 106-255 106-386 117-558 106-518

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF 13 LOWER DOOR PROP ATTACHES TO FRAME USING HARDWARE FROM THE HYDRAULIC RESERVOIR BRACKET. REFER TO ID0281006.

NOTE:

04

ID0281010

94

OPERATOR'S MANUAL COMPARTMENT MOUNT SK750 / SK755

5 SEE ID0281010 "REAR ACCESS COVER & PAD"

1

2

4

3

01

ID0299459

95

OPERATOR'S MANUAL COMPARTMENT MOUNT SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-2445 2 362-1227 3 110-367 4 106-386 5 106-991

1 MANUAL MOUNT 1 MANUAL COMPARTMENT 2 WORM CLAMP (3-1/4" TO 4-1/8"") 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 20MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0299459

96

LIFT ARMS SK750 / SK755

1 5 10 11

2

9

3

6 7

8

4 27

21 26

5 2 3

30 28 14

31

13 29

26

15

27

18 19 25

17 16

23

21

20 21

22

13

24 12 13

04

ID0297793

97

LIFT ARMS SK750 / SK755 REF PART NO. NUMBER

QTY

1 320-277 2 320-689 3 106-095 4 105-814 5 183-411 6 322-362 7 179-658 8 106-861 9 110-973 10 184-803 11 107-304 12 324-730 13 125-538 14 300-5003 15 118-424 16 179-651 17 105-510 18 300-2742 19 179-907 20 106-470 21 181-974 22 179-908 23 181-982 24 106-469 25 125-1000 26 179-104 27 105-969 28 323-625 29 323-626 30 106-535 31 107-483

1 LIFT ARMS 2 LIFT STOP 2 SHLD BLT (1/2" X1-3/4",3/8-NC) 2 FLG LOCKNUT (3/8-NC) 2 PULL PIN (1/2" X 2") 3 BACKUP SPACER 6 SPACER 6 BOLT (1/4-NC X 3/4", BUT, SOC) 2 COVER PLATE 4 SPACER 4 SCREW (1/4-NC X 1",BUT SOC) 1 QUICK ATTACHMENT PLATE 3 COMPOSITION BUSHING (1.5") 2 LOCK PIN 2 COMPRESSION SPRING 2 LOCK PIN BUSHING 2 ROLL PIN (1/4" X 1-1/2") 1 CYL (2.5 X 1.25 X 10.0) 1 TAPERED PIN (1.50" X 4.88") 1 FLG SCREW (M16-2.0 X 40MM) 3 TAPERED INSERT (1.5") 1 TAPERED PIN (1.25" X 3.54") 1 TAPERED INSERT (1.25") 1 FLG SCREW (M12-1.75 X 30MM) 1 COMPOSITION BUSHING (1.25") 2 TAPERED PIN (1.500" X 4.330") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 SHLD BLT (M12 X 40MM,M10-1.50)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ATTACHMENT PLATE 324-730 IS OBSOLETE. IF REPLACING USE PLATE 303-6998, PIN 177-1091, TAPER LOCK 181-1002, INDIACATOR ROD 303-6335, INDICATOR TUBE 303-6393, AND BOLT 107-043.

NOTE:

04

ID0297793

98

LIFT ARM INSTALLATION SK750 / SK755

12

10

8

9 11 6 6 7 6 6 SEE FOOTNOTE 1

5 13

4

13

13

3 7 4

2

9

9

1 03

ID0281008

99

LIFT ARM INSTALLATION SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-0887 2 320-277 3 183-587 4 181-982 5 105-830 6 125-1094 7 151-091 8 184-888 9 301-0965 10 105-264 11 105-894 12 105-876 13 125-1000

1 1 1 2 2 4 2 4 4 4 3 4 4

DESCRIPTION

MAIN FRAME LIFT ARMS TAPERED PIN (1.25" X 3") TAPERED INSERT (1.25") FLG LK BOLT (1/2-NC X 1-1/4") COMPOSITION BUSHING (1.25") CYL (2.0 X 1.25 X 16.0) SPACER TAB PIN (1.25 X 5.25) WASHER (3/8") LOCKNUT(M10-1.50,PRV TRQ,10.9) SCREW (M10-1.50 X 35MM) COMPOSITION BUSHING (1.25")

REMARKS

SEE FOOTNOTE 1 OBSOLETE. USE 301-6683.

NOT SHOWN:

FOOTNOTES:

1. IMPORTANT: REF 6 BUSHING HAS A LARGER O.D. THAN REF 13 BUSHING. DO NOT INTERCHANGE.

NOTE:

03

ID0281008

100

NOTES:

ID0134963

101

CONTROL COMPONENTS

102

PARKING BRAKE ACTUATOR 7

3 4 13

12

15 5

10

19

16

6 8

17 17

14 1

2 11 9

18

5

2X .33 02

ID0280323

103

PARKING BRAKE ACTUATOR REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

301-0874 300-3507 301-0920 105-510 125-402 117-1018 110-022 301-0877 106-386 106-163 301-0876 111-007 322-289 106-893 106-538 106-674 105-894 106-387 105-799

QTY

1 1 1 2 2 1 1 1 2 1 1 2 2 4 4 2 2 4 4

DESCRIPTION

REMARKS

BASE PLATE BRAKE CAM BRAKE LEVER ROLL PIN (1/4" X 1-1/2") BRONZE BUSHING EXT. SPRING (.84 OD X .58 ID X 4.75 LG) KNOB (1/2-NC, BLACK) BRAKE PIN FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 30MM) BRAKE LINK BOLT-ON CLAMP (7/8", SET) BACKUP (BOLT-ON) SCREW (M6-1.00 X 55MM) LOCKNUT (M6-1.00,PRV TRQ,10.9) BOLT (M10-1.50 X 30MM,BUT SOC) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0280323

104

CONTROL CONSOLE & THROTTLE SK750 / SK755 BEGINS WITH: CMWSK755VG0001093

6

4

7

5

8

4

9

4 10 11

3 2

15

16

14

13

12

17 1 18

19 24

23

20 22

25

21 26 27

02

28

ID0281004

105

CONTROL CONSOLE & THROTTLE SK750 / SK755 BEGINS WITH: CMWSK755VG0001093 REF PART NO. NUMBER

QTY

1 300-6855 2 306-607 3 306-603 4 215-2013 5 301-8102 6 105-687 7 217-020 8 215-2594 9 217-021 10 217-051 11 213-277 12 217-027 13 110-560 14 217-512 15 214-301 16 306-608 17 105-1098 18 300-6852 19 362-1942 20 106-387 21 106-386 22 301-0954 23 106-640 24 111-064 25 195-1069 26 105-095 27 106-237 28 106-162

1 DISPLAY PANEL 1 HORN BUTTON 1 AUDIO ALARM 1 IGNITION SWITCH 1 PANEL 4 SCREW (#10-24 X 3/4",PAN TORX) 2 PILOT LIGHT 1 HOUR METER 1 INSERT (RED) ENG OIL PSI 1 INSERT (RED) ENG TEMP 1 INSERT (YELLOW) PREHEAT 1 INSERT (RED) HYD OIL HI TEMP 2 POP RIVET (3/16" X 1/2", ALUM) 1 WATER TEMPERATURE GAUGE 1 ACCESSORY SOCKET 1 BUTTON COVER 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 CONTROL PANEL 4 GRIP (.75 X 4.5) 4 FLG LOCKNUT (M10-1.50) 2 FLG LOCKNUT (M8-1.25) 1 THROTTLE BRACKET 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 KNOB (1/4-NC, ORANGE) 1 CABLE THROTTLE (34"HD) 2 WASHER (1/4") 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 FLG SCREW (M8-1.25 X 20MM, GD8)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IGNITION SWITCH (REF #4) INCLUDES: 105-1790 KEY, & 105-1791 UMBRELLA BOOT.

NOTE:

02

ID0281004

106

CONTROL CONSOLE & THROTTLE

SK750/SK755 SK755 - ENDS WITH S/N: CMWSK755DCF0001051

24 23

4

3

27

27

13 7

26

9 11 12

5

1

10

22

8 14 2

17

25

6

15 19

16 20 21

28 18

02

ID0401121

107

CONTROL CONSOLE & THROTTLE

SK750/SK755 SK755 - ENDS WITH S/N: CMWSK755DCF0001051 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2 BOLT (M10-1.50 X 30MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50) 1 PANEL 4 SCREW (#10-24 X 3/4",PAN TORX) 1 HORN BUTTON 1 WATER TEMPERATURE GAUGE 1 AUDIO ALARM 2 PILOT LIGHT 1 INSERT (RED) ENG OIL PSI 1 INSERT (RED) HYD OIL HI TEMP 1 INSERT (RED) ENG TEMP 1 INSERT (YELLOW) PREHEAT 1 HOUR METER 1 BUTTON COVER 1 KNOB (1/4-NC, ORANGE) 2 FLG LOCKNUT (M8-1.25) 1 THROTTLE BRACKET 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 SCREW (M6-1.00 X 20MM,BUT SOC) 2 WASHER (1/4") 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 CONTROL PANEL 1 CONTROL REFERENCE BAR 2 HOLE PLUG 4 CARRIAGE BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 1 IGNITION SWITCH 1 CABLE THROTTLE (34"HD)

105-1098 106-387 301-0895 105-687 306-607 217-512 306-603 217-020 217-021 217-027 217-051 213-277 215-2594 306-608 111-064 106-386 301-0954 106-162 106-640 105-095 106-237 301-0908 301-3118 362-1313 105-600 105-834 214-852 195-1069

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IGNITION SWITCH (REF #27) INCLUDES: 1X 214-961 KEY PAIR AND 1X 214-962 SWITCH MOUNTING NUT.

NOTE:

02

ID0401121

108

AUXILIARY CONTROL FOOT PEDAL 17

16

18

15

3

14

FOOTNOTE 1

20

19 15

19

18 12

14

21

2

13

10 8 4 9 7 5 1 6

11

ASSEMBLED VIEW 03

ID0297376

109

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 PEDAL 1 CONTROL ROD 1 AUX CONTROL LEVER 1 COMPRESSION SPRING (3") 1 SPACER 1 WASHER (M12, HARDENED) 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 FLG LK SCREW (M12-1.75 X 40MM) 1 SCREW (M8-1.25 X 120MM) 1 JAM NUT (M8-1.25) 2 WASHER (3/4", HARDENED) 1 LINKAGE LEVER 1 LINKAGE BRACKET 4 LOCKNUT (M8-1.25, NLK) 4 WASHER (M10) 1 LINK PLATE-SLIP FIT (#140-2) 4 SPACER 8 WASHER (NYLON, .515) 4 FLG SCREW (M8-1.25 X 30MM) 2 SCREW (M8-1.25 X 70MM) 2 FLG LOCKNUT (M8-1.25)

301-0916 301-0913 301-0967 115-640 177-045 106-397 106-685 107-565 106-160 106-539 106-949 301-5375 301-5376 107-096 106-390 130-610 178-973 105-1412 106-163 106-330 106-386

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. AFTER ALL PARTS OF LINKAGE ARE CONNECTED, ENSURE THAT AUX CONTROL LEVER (REF 3) RETURNS FREELY TO NEUTRAL POSITION FROM FORWARD AND REVERSE POSITIONS AS SOON AS FOOT PEDAL (REF 1) IS RELEASED.

NOTE:

03

ID0297376

110

NOTES:

111

HYDRAULICS

ID0135071

112

HYDRAULIC SCHEMATIC SK750/SK755

10 TILT

LIFT

9

LIFT

TO ATTACHMENT

9

11

5 14

13

T2 P2

TEST PORT 3

2

MP1

P1

T

RV1

1

OUT

4

COOLER

T1 TEST PORT

12

6 FILTER

L

7

DRIVE VALVE

M3

T2

M4

2

7

S

G 3

4

T1

A1

B1

M1

M2

M7 M8

T1 5

3

DRIVE MOTOR

6

T4

A2

B2

M5

M6 2

DRIVE MOTOR

3

1

4

PUMPS

8 01

ID0290134

113

HYDRAULIC SCHEMATIC SK750/SK755

Ref. Number

1

2 3 4

5 6 7 8 9 10

Notes

Left Ground Drive Pump (1st in Dual 1.1 in³ (17.9 cc) displacement; 14.1 gpm (53 L/min) @3000rpm; stack) & Right nonadjustible 4060 psi (280 bar) reliefs; with a Single charge pump .55 in³ (9cc) Ground Drive Pump displacement, approximately 7 gpm (27 L/min) @ 3000 rpm & rated pressure; (2nd in stack) charge pressure approximately 300 psi at high idle Ground Drive Pilot Dual lever, single axis operation Valve Ground Drive 20.6 in³ (335cc) Motors Auxiliary Pump SK755-.66 in³ (10.8cc) & .40 in³ (6.6cc); 8.5 gpm (32 L/min) & 5.0 gpm (19 L/min) @3000 rpm; SK750- .50 in³ (8.2cc) & .40 in³ (6.6cc); 6.5 gpm (24 L/min) & 5.0 gpm (19 L/min) @3000 rpm Loader & Auxiliary 2950-3050 psi (200-210 bar) relief Valve Hydraulic Cooler Hydraulic Filter

with 25 psi bypass;synthetic media element; 10 micron rating

Hydraulic Reservoir Loader Boom Cylinder(s) Loader Tilt Cylinder

11

Quick Disconnect Flat face, connect-under-pressure couplers, interchangeable with ISO 16028 Manifold

12

Hydraulic Cooler Bypass

13 14 T1 T2

01

Component

30 psi cracking pressure

External Relief 3200-3300 psi (215-220bar); protects 2nd gear pump, Part of Cold Start Bypass and Relief Manifold.

Valve Cold Start Bypass Pull & Twist Knob to Bypass Oil, Part of Cold Start Bypass and Relief Manifold.

External Implement 300 +/- 50 psi @ 3000 rpm Test Port Loader Valve Test 3000± 50 psi @ 3000 rpm - valve deadheaded.

Port

ID0290134

114

HYDRAULIC VALVE BRACKETS SK750 / SK755

3

2

4 1

5

5

5

01

ID0291921

115

HYDRAULIC VALVE BRACKETS SK750 / SK755 REF PART NO. NUMBER

QTY

1 301-2443 2 301-2419 3 301-0893 4 106-551 5 106-381

1 MOUNTING BRACKET, JOYSTICK 1 MOUNTING BRACKET 1 VALVE MOUNT 7 CLIP NUT (M8-1.25) 7 FLG LK SCREW (M8-1.25 X 25MM)

DESCRIPTION

REMARKS

USE WITH JOYSTICK GROUND DRIVE CONTROL VALVE USE WITH DUAL-LEVER GROUND DRIVE CONTROL VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0291921

116

HYDRAULIC COMPONENT MOUNTING BEGINS WITH S/N: CMWSK755CF0001052

1

22

2 20

23 4

3

17

21

18 16

5

19 24

8

15

6

7

9

SEE ID0291921 "HYDRAULIC VALVE BRACKETS"

10 14 11 13 12 02

ID0384910

117

HYDRAULIC COMPONENT MOUNTING BEGINS WITH S/N: CMWSK755CF0001052 REF PART NO. NUMBER

QTY

1 110-530 2 107-669 3 300-3505 4 106-330 5 150-4131 6 106-161 7 159-945 8 362-1133 9 150-3654 10 106-385 11 107-025 12 150-3402 13 106-386 14 300-6847 15 184-655 16 300-6850 17 106-232 18 105-091 19 105-117 20 106-989 21 362-1247 22 362-1135 23 362-1148 24 362-1269

1 HANDLE (1/2-NC, GREEN) 1 JAM NUT (M12-1.75) 1 LEVER 3 SCREW (M8-1.25 X 70MM) 1 VALVE SD5-3 4 FLG SCREW (M6-1.00 X 20MM) 1 PILOT CONTROL VALVE 1 KNOB 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLOCK 6 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 50MM) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 3 FLG LOCKNUT (M8-1.25) 1 LINKAGE BRACKET 1 BUSHING (BREAK-OUT WRENCH) 1 AUX CONTROL LEVER 1 SCREW (M8-1.25 X 16MM) 1 LOCK WASHER (5/16") 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 35MM) 2 LEVER RELEASE LONG 1 KNOB 1 BOOT 2 U-CLIP

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE PARTS

SEE "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

500-1964 500-1965 159-1004

HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY HYD CARTRIDGE VALVE, RELIEF, ADJ. 3250 HANDLE WITH KNOB

USE WITH REF 12 HYD MANIFOLD USE WITH REF 12 HYD MANIFOLD USE WITH REF 7 PILOT CONTROL VALVE, KNOB ONLY IS 500-2520

FOOTNOTES:

NOTE:

02

ID0384910

118

HYDRAULIC COMPONENT MOUNTING SK750 / SK755

11 8 7

10 9

12

6 5 3 4 22

13

23 14 1 15

2 20

SEE ID0291921 "HYDRAULIC VALVE BRACKETS"

16 17 19

04

21

18

ID0281009

119

HYDRAULIC COMPONENT MOUNTING SK750 / SK755 REF PART NO. NUMBER

QTY

1 150-3654 2 159-945 3 106-330 4 300-3505 5 107-669 6 110-530 7 106-232 8 105-091 9 105-117 10 106-989 11 362-1135 12 362-1247 13 301-0967 14 184-655 15 159-946 16 106-386 17 106-385 18 150-3402 19 107-025 20 106-161 21 301-5376 22 301-5494 23 362-1133

1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLOCK 1 PILOT CONTROL VALVE 3 SCREW (M8-1.25 X 70MM) 1 LEVER 2 JAM NUT (M12-1.75) 1 HANDLE (1/2-NC, GREEN) 1 SCREW (M8-1.25 X 16MM) 1 LOCK WASHER (5/16") 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 35MM) 1 KNOB 1 LEVER RELEASE LONG 1 AUX CONTROL LEVER 1 BUSHING (BREAK-OUT WRENCH) 1 HYD CONTROL VALVE (3-SPOOL) 3 FLG LOCKNUT (M8-1.25) 6 FLG LOCKNUT (M6-1.00) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 2 SCREW (M6-1.00 X 50MM) 4 FLG SCREW (M6-1.00 X 20MM) 1 LINKAGE BRACKET 1 HOSE SUPPORT BRACKET 1 KNOB

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE PARTS

SEE "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

500-1964 500-1965 159-1004

HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY HYD CARTRIDGE VALVE, RELIEF, ADJ, 3250 HANDLE WITH KNOB

USE WITH REF 18 HYD MANIFOLD USE WITH REF 18 HYD MANIFOLD USE WITH REF 2 PILOT CONTROL VALVE, KNOB ONLY IS 500-2520.

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0281009

120

INLET HYDRAULICS & FILTER MOUNT SK750 / SK755

25 24

23

26

26 22

11

19

20 9

2 HYDRO PUMP CASE DRAIN

5

18

21

2

FROM TANK

6 9 7

4

3 12 8 9 10

9 15

1 14

13

AUX PUMP SUCTION HYDRO PUMP SUCTION

16

TO TANK

6 08

17

ID0281003

121

INLET HYDRAULICS & FILTER MOUNT SK750 / SK755 REF PART NO. NUMBER

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

QTY

DESCRIPTION

150-6058 1 HYD PUMP CW DOUBLE DISP GEAR (.49/.43) 158-205 1 TANDEM HYDRAULIC PUMP 150-3510 1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG 157-099 1 O-RING (042 D70) 106-164 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 153-850 1 S/O COUPLER (10S-08H90) 110-217 2 WORM CLAMP (7/16" TO 1") 116-322 18 BULK HOSE (1/2",SOLD PER 1") 155-195 1 S/O COUPLER (20S-16H90) 111-011 4 WORM CLAMP (1" TO 1-3/4") 116-460 30 BULK HOSE (1", SOLD PER FT) 105-085 1 LOCKNUT (1/4"-NC, GR A, PRV TQ) 150-3416 1 HARDLINE (-20) 155-174 1 S/O COUPLER (12S-12H90) 116-636 13 BULK HOSE (3/4", SOLD PER FT) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-3436 1 HARDLINE (-16) 510-305 1 COUPLER (08OFX90-08H-3000) 149-412 1 FILTER ELEMENT (1-UNF) 159-386 1 FILTER HEAD (12SF-12SF) 155-146 1 S/O COUPLER (12S-16H90) 116-460 4 BULK HOSE (1", SOLD PER FT) 301-2588 1 BULKHEAD 110-332 1 BOLT-ON CLAMP (1-5/8") 105-095 1 WASHER (1/4", TYPE A WIDE) 105-820 1 FLG LK BOLT (1/4-NC X 3/4") 105-836 2 FLG LK BOLT (1/4-NC X 1/2")

REMARKS

SK750 ONLY, USE SEAL KIT 500-3734 SK755 ONLY COMES WITH PUMPS 150-6059 & 158-205. SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 157-099, O-RING, BETWEEN GROUND DRIVE PUMPS.

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0281003

122

RETURN HYDRAULICS SK750 / SK755

FROM "TANK" PORT OF GROUND DRIVE PILOT CONTROL VALVE

1 2

7

6

19 4

8

3

5

19

26

24

9 10 11

25

19 6"

19

22

12

24

4"

13 14 15

17

19 18

20

21 23

16

05

ID0292320

123

RETURN HYDRAULICS SK750 / SK755 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

QTY

DESCRIPTION

364-1011 1 HYDRAULIC TANK 150-3605 1 CONNECTOR (16S-16O, LONG) 150-3417 1 HARDLINE (-16) 116-460 26 BULK HOSE (1", SOLD PER FT) 155-197 1 REDUCER (12S-16H45) 152-162 1 S/O COUPLER (10S-16HL) 159-946 1 HYD CONTROL VALVE (3-SPOOL) 154-270 1 CONNECTOR (12S-12O90) 514-047 1 UNION (12J-12OFX) 155-709 1 O-RING (912 D90) 155-245 1 CHECK VALVE (12SF-12SF) 155-046 1 S/O COUPLER (12S-12H) 116-636 13 BULK HOSE (3/4", SOLD PER FT) 115-777 1 ABRASION SLEEVE (1.59" X 15"") 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 155-174 1 S/O COUPLER (12S-12H90) 195-1268 1 RADIATOR/OIL COOLER 116-460 5 BULK HOSE (1", SOLD PER FT) 111-011 10 WORM CLAMP (1" TO 1-3/4") 150-3431 1 HARDLINE (-16) 301-2444 1 SHIELD 116-460 23 BULK HOSE (1", SOLD PER FT) 150-3436 1 HARDLINE (-16) 116-460 10 BULK HOSE (1", SOLD PER FT) 155-146 1 S/O COUPLER (12S-16H90) 159-386 1 FILTER HEAD (12SF-12SF)

REMARKS

SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

USE 1 @ 4" AND 1 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0292320

124

AUXILIARY HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052

18

19 20

17

16 14

10 8

15

9

6 7 4

5

3 1

2 13 12 11

01

ID0385101

125

AUXILIARY HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 DUST CAP (3/8" QD) 1 DUST CAP 1 DUST CAP 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 CONNECTOR (04O-06S) 2 CONNECTOR (08O-10S) 2 HOSE (04OFX90-71"-3000) 2 HOSE (08OFX90M-72"-3000) 1 ABRASION SLEEVE (1.00" X 72"") 2 ABRASION SLEEVE (1.00" X 76"") 1 QDC MANIFOLD 2 SCREW (M10-1.50 X 70MM) 2 HOSE (08OFX90M-72"-3000) 1 CONNECTOR (08S-08O45) 1 VALVE SD5-3 1 PLUG (08S) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 CONNECTOR (04O-08S) 1 CONNECTOR (08O-08OFX45) 1 CONNECTOR (08S-08O)

105-1284 159-870 159-871 105-894 154-220 154-279 515-534 515-452 117-400 117-713 150-2410 106-332 515-452 154-284 150-4131 154-381 150-3402 154-261 150-1789 154-233

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE PARTS

SEE "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

500-1964 500-1965 150-3702 150-3703 150-3704

HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY HYD CARTRIDGE VALVE, RELIEF, ADJ, 3250 1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

USE WITH REF 2 HYD MANIFOLD USE WITH REF 2 HYD MANIFOLD USE WITH REF 17 QDC MANIFOLD USE WITH REF 17 QDC MANIFOLD USE WITH REF 17 QDC MANIFOLD

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0385101

126

AUXILIARY HYDRAULICS

SK750 / SK755 ENDS WITH S/N CMWSK750KD0000084 & CMWSK755AD0000183

5

4

3 2

6

12

11

10

5 9

8

7 1

13 14 6

15 18 17 16

02

ID0292432

127

AUXILIARY HYDRAULICS

SK750 / SK755 ENDS WITH S/N CMWSK750KD0000084 & CMWSK755AD0000183 REF PART NO. NUMBER

QTY

1 154-381 2 150-3402 3 154-261 4 159-946 5 515-452 6 515-452 7 154-284 8 117-713 9 117-400 10 515-534 11 154-279 12 154-220 13 105-894 14 159-870 15 105-1284 16 159-871 17 159-788 18 106-332

1 PLUG (08S) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 CONNECTOR (04O-08S) 1 HYD CONTROL VALVE (3-SPOOL) 1 HOSE (08OFX90M-72"-3000) 1 HOSE (08OFX90M-72"-3000) 2 CONNECTOR (08S-08O45) 2 ABRASION SLEEVE (1.00" X 76"") 1 ABRASION SLEEVE (1.00" X 72"") 1 HOSE (04OFX90-71"-3000) 2 CONNECTOR (08O-10S) 1 CONNECTOR (04O-06S) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 DUST CAP 1 DUST CAP (3/8" QD) 1 DUST CAP 1 QDC MANIFOLD 2 SCREW (M10-1.50 X 70MM)

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

158-178 158-180 158-178

1/2" MALE COUPLING KIT 3/8" MALE COUPLING KIT 1/2" FEMALE COUPLING KIT

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0292432

128

AUXILIARY HYDRAULICS

SK750 / SK755 BEGINS WITH S/N CMWSK750JD0000085 & CMWSK755ID0000184

18 17 16 15

10 8 6 7 4

14 9

5

3 2 1

13 11

02

12

ID0318163

129

AUXILIARY HYDRAULICS

SK750 / SK755 BEGINS WITH S/N CMWSK750JD0000085 & CMWSK755ID0000184 REF PART NO. NUMBER

QTY

1 105-1284 2 159-870 3 159-871 4 105-894 5 154-220 6 154-279 7 515-534 8 515-452 9 117-400 10 117-713 11 150-2410 12 106-332 13 515-452 14 154-284 15 159-946 16 154-381 17 150-3402 18 154-261

1 DUST CAP (3/8" QD) 1 DUST CAP 1 DUST CAP 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 CONNECTOR (04O-06S) 2 CONNECTOR (08O-10S) 2 HOSE (04OFX90-71"-3000) 2 HOSE (08OFX90M-72"-3000) 1 ABRASION SLEEVE (1.00" X 72"") 2 ABRASION SLEEVE (1.00" X 76"") 1 QDC MANIFOLD 2 SCREW (M10-1.50 X 70MM) 2 HOSE (08OFX90M-72"-3000) 2 CONNECTOR (08S-08O45) 1 HYD CONTROL VALVE (3-SPOOL) 1 PLUG (08S) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 CONNECTOR (04O-08S)

DESCRIPTION

REMARKS

SEE "NOT SHOWN" FOR SERVICE PARTS

SEE "NOT SHOWN" FOR SERVICE PARTS

NOT SHOWN:

500-1964 500-1965 150-3702 150-3703 150-3704

HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY HYD CARTRIDGE VALVE, RELIEF, ADJ, 3250 1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

USE WITH REF 2 HYD MANIFOLD USE WITH REF 2 HYD MANIFOLD USE WITH REF 17 QDC MANIFOLD USE WITH REF 17 QDC MANIFOLD USE WITH REF 17 QDC MANIFOLD

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0318163

130

AUXILIARY PUMP PRESSURE HYDRAULICS SK755 BEGINS WITH S/N: CMWSK755CF0001052

6

7 5 2

4

TO TANK

3

2

1

8 9

10

11

4 12

01

ID0385450

131

AUXILIARY PUMP PRESSURE HYDRAULICS SK755 BEGINS WITH S/N: CMWSK755CF0001052 REF PART NO. NUMBER

QTY

1 154-770 2 154-235 3 150-4131 4 154-266 5 154-381 6 154-747 7 150-3402 8 154-747 9 515-194 10 159-158 11 154-279 12 154-264

1 HOSE (08OFX45-66"-3000) 4 CONNECTOR (08S-08O90) 1 VALVE SD5-3 2 UNION RUN TEE (08OFX-08O-08O) 1 PLUG (08S) 1 HOSE (08OFX45-21"-3000) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 HOSE (08OFX45-21"-3000) 1 HOSE (08OFX90L-64"-3000) 1 QDC ADAPTER (02-08OFX) 1 CONNECTOR (08O-10S) 1 CONNECTOR (08O-10S45)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0385450

132

AUXILIARY PUMP PRESSURE HYDRAULICS SK750 BEGINS WITH S/N: CMWSK750CF0001184

2

3

1

5

4

2

2

TO TANK

6

10 8

7

11

9 10

12

02

ID0292446

133

AUXILIARY PUMP PRESSURE HYDRAULICS SK750 BEGINS WITH S/N: CMWSK750CF0001184 REF PART NO. NUMBER

QTY

1 150-3402 2 154-235 3 154-829 4 154-381 5 154-747 6 159-946 7 154-770 8 154-876 9 159-158 10 154-266 11 154-264 12 154-279

1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 4 CONNECTOR (08S-08O90) 1 HOSE (08OFX45-19"-3000) 1 PLUG (08S) 1 HOSE (08OFX45-21"-3000) 1 HYD CONTROL VALVE (3-SPOOL) 1 HOSE (08OFX45-66"-3000) 1 HOSE (08OFX90L-70"-3000) 1 QDC ADAPTER (02-08OFX) 2 UNION RUN TEE (08OFX-08O-08O) 1 CONNECTOR (08O-10S45) 1 CONNECTOR (08O-10S)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0292446

134

LIFT CYLINDER HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052

2 4

2

1

3 4

5 6

6 7

7

ASSEMBLED VIEW

8 9

10 11 12

01

ID0385240

135

LIFT CYLINDER HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052 REF PART NO. NUMBER

QTY

1 150-4131 2 515-257 3 154-265 4 515-447 5 154-220 6 154-706 7 515-447 8 151-091 9 105-1465 10 117-717 11 117-714 12 154-252

1 VALVE SD5-3 2 HOSE (04OFX90S-54"-3000) 2 UNION RUN TEE (04OFX-04O-04O) 2 HOSE (04OFX90S-48"-3000) 2 CONNECTOR (04O-06S) 2 HOSE (04OFX90S-40"-3000) 2 HOSE (04OFX90S-48"-3000) 2 CYL (2.0 X 1.25 X 16.0) 2 ABRASION SLEEVE (1.00" X 48") 1 ABRASION SLEEVE (1.00" X 40"") 1 ABRASION SLEEVE (1.00" X 54"") 4 CONNECTOR (04S-04O90)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0385240

136

LIFT CYLINDER HYDRAULICS SK750 / SK755

9 10

7

9

8

11

10 12

ASSEMBLED VIEW 6

3 11 12

3 10 2 2 11

9 5 4 1 12

02

ID0299119

137

LIFT CYLINDER HYDRAULICS SK750 / SK755 REF PART NO. NUMBER

QTY

1 154-252 2 105-1465 3 151-091 4 117-714 5 117-717 6 154-220 7 154-265 8 159-946 9 515-257 10 515-447 11 515-447 12 154-706

4 CONNECTOR (04S-04O90) 2 ABRASION SLEEVE (1.00" X 48") 2 CYL (2.0 X 1.25 X 16.0) 1 ABRASION SLEEVE (1.00" X 54"") 1 ABRASION SLEEVE (1.00" X 40"") 2 CONNECTOR (04O-06S) 2 UNION RUN TEE (04OFX-04O-04O) 1 HYD CONTROL VALVE (3-SPOOL) 1 HOSE (04OFX90S-54"-3000) 1 HOSE (04OFX90S-48"-3000) 1 HOSE (04OFX90S-48"-3000) 1 HOSE (04OFX90S-40"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0299119

138

TILT CYLINDER HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052

13 11

12

10

7

8

9

6

4 5 1 3 2

01

ID0385359

139

TILT CYLINDER HYDRAULICS

SK755 BEGINS WITH S/N: CMWSK755CF0001052 REF PART NO. NUMBER

QTY

1 300-2742 2 159-532 3 154-342 4 154-684 5 117-996 6 159-537 7 320-740 8 154-228 9 154-684 10 154-226 11 154-255 12 154-220 13 150-4131

1 CYL (2.5 X 1.25 X 10.0) 1 HYD LINE (-06) 1 CONNECTOR (06S-06O90) 1 HOSE (04OFX-78"-3000) 2 ABRASION SLEEVE (1.00" X 78") 1 CONNECTOR (06S-06OBK25) 1 TILT CYLINDER BULKHEAD PLATE 2 UNION (06O-06OFX90) 1 HOSE (04OFX-78"-3000) 1 CONNECTOR (04O-06S90) 1 UNION (04O-04OFX90) 1 CONNECTOR (04O-06S) 1 VALVE SD5-3

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0385359

140

TILT CYLINDER HYDRAULICS SK750 / SK755

1

2

3 4

5

8

4

9

7 5 10

6

11 12

01

ID0299205

141

TILT CYLINDER HYDRAULICS SK750 / SK755 REF PART NO. NUMBER

QTY

1 159-946 2 154-220 3 154-255 4 154-684 5 154-684 6 117-996 7 154-228 8 320-740 9 159-537 10 159-532 11 154-342 12 300-2742

1 HYD CONTROL VALVE (3-SPOOL) 2 CONNECTOR (04O-06S) 2 UNION (04O-04OFX90) 1 HOSE (04OFX-78"-3000) 1 HOSE (04OFX-78"-3000) 2 ABRASION SLEEVE (1.00" X 78") 2 UNION (06O-06OFX90) 1 TILT CYLINDER BULKHEAD PLATE 1 CONNECTOR (06S-06OBK25) 1 HYD LINE (-06) 1 CONNECTOR (06S-06O90) 1 CYL (2.5 X 1.25 X 10.0)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0299205

142

PILOT CONTROL HYDRAULICS

SK750 / SK755 W/ DUAL LEVER CONTROL

12 11 10 17 9

19 15

16

18 19

TO TANK

13 LEFT FWD 6

14

RIGHT 7 FWD

8 LEFT REV 3

3

4 4

8

15

6

5

5 RIGHT REV

9

2 CHG PRESS

1

7

11

9

10

BOTTOM VIEW

07

ID0292445

143

PILOT CONTROL HYDRAULICS

SK750 / SK755 W/ DUAL LEVER CONTROL REF PART NO. NUMBER

QTY

1 150-3510 2 154-474 3 156-069 4 159-902 5 515-121 6 515-439 7 154-705 8 515-021 9 515-021 10 154-230 11 159-156 12 159-945 13 154-250 14 154-220 15 157-947 16 116-881 17 110-249 18 152-156 19 154-221

1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG 1 CONNECTOR (04S-04O90, XL) 2 CONNECTOR (04S-04O, ORF) 2 CONNECTOR (04S-04O90,ORF) 1 HOSE (04OFX45-56"-3000) 1 HOSE (04OFX90S-50"-3000) 1 HOSE (04OFX90-60"-3000) 1 HOSE (04OFX45-52"-3000) 1 HOSE (04OFX45-52"-3000) 1 BRANCH TEE (06S-04O-04O) 1 QDC ADAPTER (02-040F) 1 PILOT CONTROL VALVE 2 CONNECTOR (04O-06S45) 2 CONNECTOR (04O-06S) 1 FITTING (06O-06H) 9 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8") 1 S/O COUPLER (06OFX90-06H) 2 CONNECTOR (06S-06O)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL KNOB 105-2364 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

07

ID0292445

144

PILOT CONTROL HYDRAULICS SK750 / SK755 W/ JOYSTICK CONTROL

21

12 18

17

16

19

11 14

10

TO TANK

20 14

RIGHT FWD 7

RIGHT REV 5

9 15 5 6

8 13

7

3 LEFT 6 FWD

4

8 LEFT REV

8 5

7

10

2

6 20 D

1

9

P

E C 13

F

15 5 14

11 T 12

BOTTOM VIEW A 04

12

BOTTOM VIEW B ID0300244

145

PILOT CONTROL HYDRAULICS SK750 / SK755 W/ JOYSTICK CONTROL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG 1 CONNECTOR (04S-04O90, XL) 2 CONNECTOR (04S-04O, ORF) 2 CONNECTOR (04S-04O90,ORF) 1 HOSE (04OFX45-56"-3000) 1 HOSE (04OFX90S-50"-3000) 1 HOSE (04OFX90-60"-3000) 1 HOSE (04OFX45-52"-3000) 1 HOSE (04OFX45-56"-3000) 1 RUN TEE (04S-04O-04O) 1 QDC ADAPTER (02-040F) 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLOCK 2 CONNECTOR (04S-04O45) 3 CONNECTOR (04S-04O) 1 S/O COUPLER (04OF-04H) 9 BULK HOSE (1/4", SOLD PER 1") 2 WORM CLAMP (1/4" TO 5/8") 1 S/O COUPLER (04OF-04H90M) 1 CONNECTOR (04O-06S) 1 PLUG (04S) 1 KNOB

150-3510 154-474 156-069 159-902 515-121 515-439 154-705 515-021 515-121 154-316 159-156 150-3654 154-263 154-278 514-427 115-381 110-249 152-113 154-220 154-383 362-1133

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0300244

146

GROUND DRIVE HYDRAULICS SK755

LEFT SIDE A = FWD B = REV A B

1

RIGHT SIDE B = FWD A = REV

7

6

B A

2

3

8

5 5

02

4

ID0292447

147

GROUND DRIVE HYDRAULICS SK755

REF PART NO. NUMBER

QTY

1 155-572 2 154-322 3 150-3582 4 154-256 5 150-3583 6 150-3583 7 150-3510 8 154-233

2 HYD MTR (GEROLER) 20.6 CID 4 CONNECTOR (08O-10S90) 4 CONNECTOR (08OF-08FQLH) 4 UNION (08O-08OFX90) 2 HOSE (08OFX-08MQLH90S-28"-4000) 2 HOSE (08OFX-08MQLH90S-28"-4000) 1 HYD PUMP TANDEM HYDRO 18CC/18CC W/CHG 4 CONNECTOR (08S-08O)

DESCRIPTION

REMARKS

USE SEAL REPAIR KIT 500-510.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0292447

148

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS

13

6

1 12 14

11

10 8

9

2 3

7 4 5

20 21 16

17 18

15

26 27

24 19 20

22 21

23

17 (OLD STYLE KIT)

19 22

06

23

ID0183829

149

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS REF PART NO. NUMBER

150-1375 1. 500-1437 2. 500-1436 3. 500-1435 4. 500-2711 5. 500-1168 6. 499-331 7. 499-143 8. 157-218 9. 500-1049 10. 500-1048 11. 500-736 12. 500-1170 13. 500-1167 14. 500-1169 15. 499-006 16. 157-744 17. 499-139 18. 499-166 19. 499-133 20. 499-138 21. 499-134 22. 499-135 23. 499-137 24. 106-078 25. 107-427 26. 107-534 27. 107-322

QTY

1 2 1 1 1 1 1 1 3 4 3 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE (3-SPOOL) RING (5PY) VALVE BODY PLUG (SD5 THD) RELIEF VALVE KIT SPOOL (1CSVR/SD5) VALVE SPRING KIT VALVE LEVER O-RING (D70) FLOAT SPOOL NO 1 SPOOL PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) 8D3ME SPRING RETURN KIT W/ EXT 8CR4.5 SPRING RETURN KIT JOYSTICK LEVER ASSEMBLY SEAL, JOYSTICK ARTICULATED JOINT FULCRUM (JOYSTICK) ROD END PIN ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CLAMP NUT (M8-1.25) SCREW (M5X14MM) A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9)

SAME SERVICE PARTS FOR 159-946 CONTROL VALVE

INCLUDES REF NO.'S 17 & 19-27 AND NEW STYLE FULCRUM. OBSOLETE USE LOCTITE 243 OR EQUIVALENT. OBSOLETE

USE LOCTITE 243 OR EQUIVALENT.

NOT SHOWN:

190-734

SEAL KIT

FOOTNOTES:

NOTE:

06

ID0183829

150

HYDRAULIC CONTROL VALVE

2

1

23

3

2

5

6

4

7 3 33

10

8

11 32

30 31

16 17

29

18 19

9 15 25 24 12

21

14 15

27

26

22

28

16 17

13

20

18 19 20

25 24 22 (OLD STYLE KIT) 21 05

ID0266681

151

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

QTY

159-946 1. 500-1369 1 2. 500-1373 2 3. 157-218 5 4. 500-1437 1 5. 500-1435 1 6. 500-1170 1 7. 500-736 1 8. 500-1048 1 9. 500-1168 1 10. 499-143 1 11. 107-429 2 12. 107-432 2 13. 107-428 2 14. 499-166 1 15. 107-427 2 16. 106-078 3 17. 499-138 1 18. 499-134 1 19. 107-534 3 20. 499-137 1 21. 499-135 1 22. 107-322 3 23. 499-331 1 24. 499-133 1 25. 499-139 2 26. 153-080 1 27. 157-744 1 28. 499-006 1 29. 500-2711 1 30. 149-664 1 31. 500-1436 1 32. 500-1049 1 33. 500-1169 1

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) SPOOL CONTROL KIT SPOOL BONNET O-RING (___ D70) RING (5PY) PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) PLUG (SD5 THD) NO. 1 SPOOL SPOOL (1CSVR/SD5) VALVE LEVER SCREW ( M5 X 35MM) WASHER, SCHNORR SCREW (M5X10MM) FULCRUM (JOYSTICK) SCREW ( M5 X 14MM) NUT (M8-1.25) ROD END ARTICULATION HOLDER A6 GALVANIZED WASHER BELLOW CLAMP RUBBER BELLOW SCREW (M6-1.00X25MM,SOC,12.9) VALVE SPRING KIT ROD END PIN ARTICULATED JOINT VALVE FLANGE SEAL, JOYSTICK JOYSTICK LEVER ASSEMBLY RELIEF VALVE KIT CHECK VALVE VALVE BODY FLOAT SPOOL 8CR4.5 SPRING RETURN KIT

INCLUDES REF NO.'S 1-34 INCLUDES REF NO. 2

INCLUDES REF NO. 11

OBSOLETE

USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE OBSOLETE INCLUDES REF NO.'S 15-22, 24 & 25 AND NEW STYLE FULCRUM.

INCLUDES REF NO. 30 INCLUDES REF NO. 2

NOT SHOWN:

190-734

SEAL KIT

FOOTNOTES:

NOTE:

05

ID0266681

152

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

153

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

154

HYDRAULIC CYL. (2.5 X1.25 X 10.0)

1

6

11 13

12 5

7 8 4 9 10

3

2

04

ID0162445

155

HYDRAULIC CYL. (2.5 X1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2742 150-692 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC CYL. (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

04

ID0162445

156

NOTES:

ID0134963

157

ELECTRICAL

ID0135070

158

ELECTRICAL SCHEMATIC SK650/750/755 (DIESEL)

FMS FUSE F5 24

GLOW PLUG FUSE 2

F2

40A

9

GLOW PLUG RELAY K2 87A 87 30 10 86 11 8 85

3A GLOW PLUGS HR2 HR3

HR1

1

GLOW PLUG SWITCH S3

GLOW PLUG LIGHT DS4

FMS 2

4

3

BLU

2 START RELAY

ALTERNATOR B+

2 L IG

K1 30

87A 87

85

86

12

12 1A

8

B1 M STARTER MOTOR

L1 STARTER SOLENOID

22

1A

5

3

FUEL CUT SOLENOID

G1 5A

IGNITION SWITCH 2

F3

MAIN FUSE 3 F1 30A

ACC

BAT S2

ST IGN

4

1

PULL HOLD

L2 7

15A

5 F4 6

8

15A

BT1 BATTERY 12V

5A 22

7 5 8 E.O.P. WARNING LIGHT

S1 BATTERY DISCONNECT

DS1

WARNING ALARM LS1

M1

7

+ -

18

G

22

5

8

8 I

8

START BYPASS TIMER

+12V GND SW OUT

E.W.T. WARNING LIGHT DS3

HOURMETER ACCESSORY SOCKET E1

1

H.O.T. WARNING LIGHT DS2

D2

D1

7 A B

1B

1A

C

5

D

21

16

14

22

8

5

E.O.P. SWITCH

E.W.T. GAUGE

15

SP1

M2

H.O.T. SWITCH

E.W.T. SWITCH

ST1

ST2

1A

U1 ISG D3

20

D4 17

1A

5

R1 E.W.T. SENDER

LIGHT TEST RELAY 4 K4 3 5 2 1

1A 1A

1A 1B 22

8 21

14

22

E.O.P. SHUTDOWN RELAY 4 K3 3 5 2 1

13 22

13 FOR BACKHOE OPTION

13 13

REMOTE ENGINE STOP RELAY 4 K5 3 5 2 1

S4

22

REMOTE ENGINE STOP SWITCH 23

22

23 JUMPER 13 22 1A

13 22 1A

1A 1A

J1 P1

06

1B

1B

1A

1A

ID0038359

159

ELECTRICAL SCHEMATIC SK650/750/755 (DIESEL)

Component Descriptions Part # 194-873 215-3033 See notes See notes See notes See notes 217-020 217-020 217-020 217-020 214-301 217-813 211-303 217-811 217-811 211-289 213-365 195-1265 194-383 194-383 194-383

Component Starter Battery Diode Diode Diode Diode Engine oil pressure light Hydraulic oil temperatue light Engine water temperature light Glow plug light Accessory socket Main fuse Glow plug fuse Accessory fuse Ignition fuse FMS fuse Alternator Alternator Glow plug (See notes) Glow plug (See notes) Glow plug (See notes) Jumper plug 217-826 Start relay 217-826 Glow plug relay (See notes) 217-710 EOP shutdown relay 217-710 Light test relay 217-710 Remote engine kill relay See notes Starter solenoid 217-953 Fuel stop solenoid 306-603 Audio warning alarm 215-128 Hour meter 217-512 Engine water temperature gauge Jumper plug 217-565 Engine water temperature sender 217-833 Battery disconnect 214-852 Ignition switch 306-607 Glow plug switch Cover# 306-608 217-206 Engine stop switch 217-952 Engine oil pressure switch 214-854 Hydraulic oil temperatue switch 213-338 Engine water temperature switch 217-937 Start bypass timer 190-1798 Fleet Management System

06

Notes 12volt 1.4kw with lead wire 12V 1N4004 1N4004 1N4004 1N4004 217-074 lens reflector, ins.# 217-021 217-074 lens reflector, ins.# 217-027 217-074 lens reflector, ins.# 217-051 217-074 lens reflector, ins.# 213-277 (Diesel engine only) 12V 5A 30A ATC 40A ATC (Diesel engine only) 15A ATC 15A ATC 3A ATC 12V 40A (built in regulator) Side post Ends w/SN: 12V 40A (built in regulator) Rear post Begins w/SN: (Diesel engine only) (Diesel engine only) (Diesel engine only) For remote engine kill & auxillary power (optional) Mini relay (spdt) Mini relay (spdt) (Diesel engine only) Micro relay (spdt) Micro relay (spdt) Micro relay (spdt) (options) Starter component Engine component (energize to run)

Datcon For remote engine kill & auxillary power (optional) Datcon 0--280* grounds through body EU-Standard, U.S. Option 14V, 50A uses P/N 214-961 keys Momentary push button (Diesel engine only) For remote engine kill from backhoe (options) Normally closed, opens 7PSI grounds through body Normally open, closes @ 210*F Normally open, closes @ 230*F Drops power for 5 seconds after release of key Option

ID0038359

160

ELECTRICAL SCHEMATIC SK650/750/755 (DIESEL)

Circuit Descriptions Circuit Wire Color Function 1 blk High current ground 1A blk/red Medium current ground 1B blk/blu Low current ground 2 red Battery circuit 3 red Fused battery circuit 4 org/brn Accessory circuit 5 wht/blk Start circuit 5A wht Starter solenoid to pull circuit of fuel solenoid 6 org/blu Ignition circuit 7 org Fused accessory circuit 8 org/grn Fused ignition circuit 9 red/blu Glow plug fuse to glow plug relay 10 pur Glow plug relay to glow plug bus bar 11 blk/yel Glow plug switch to glow plug relay 12 pur Start relay to starter solenoid 13 org/wht EOP shutdown relay to jumper plug, E-stop switch, & E-stop relay 14 wht/blu EOP switch to EOP warning light & EOP shutdown relay 15 gra/blk HOT switch to HOT warning light, D1 cathode, & D3 anode 16 wht/grn EWT switch to EWT warning light, D2 cathode, & D4 anode 17 gra/yel Light test relay to diode #'s D3 & D4 cathodes 18 blu/yel D1 & D2 anodes to warning alarm ground circuit 19 Not used 20 grn EWT sending unit to EWT gauge 21 blu/wht Start bypass timer to EOP shutdown relay 22 org/gra Jumper plug to hour meter & hold circuit of fuel solenoid 23 yel/red Engine stop switch to engine stop relay (backhoe option) 24 red/wht FMS Power

06

ID0038359

161

ELECTRICAL SCHEMATIC SK650/750/755 (DIESEL)

Wire Harness Ref. # 1 1 2 3

06

Part # 213-397 215-1441 215-365 215-381

Quantity Description 1 SK650 Frame Harness Ends w/SN: 1 SK650 Frame Harness Begins w/SN: 1 Battery cable (1 ga. X 40" , Red) 1 Battery cable (1 ga. X 17" , Black)

ID0038359

162

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) 24

GLOW PLUG FUSE 2

F2

B

A

14

GLOW PLUG RELAY K2 87A 87 11 22 30 10 86 8 23 85 10 11

9

40A

GLOW PLUGS HR2 HR3

HR1

1

1

GLOW PLUG SWITCH S3

GLOW PLUG LIGHT DS4 1

20

FMS PWR F5 3A

FMS

B

A

2

3

4

2

3

4

2

BLU

2 START RELAY

47

1A

5

3

FUEL CUT SOLENOID

G1 5A

IGNITION SWITCH 2

F3

6

MAIN FUSE 50 3 56 F1 30A

ACC

BAT S2 1

3

ST

2

IGN 4

5

4

PULL HOLD

L2 7

15A

5

1

F4 6

8

15A

BT1 BATTERY 12V

F6

85

8

25

19

2

12 86 1A 34

1B 3A

L IG

B1 M STARTER MOTOR

L1 STARTER SOLENOID

13

B+

2

12

87A 87 35

K1 46 30

FMS IGN

ALTERNATOR

2

22

5A 22

7 5 8 E.O.P. WARNING LIGHT

S1 BATTERY DISCONNECT

DS1

E.W.T. WARNING LIGHT DS3

WARNING ALARM

HOURMETER

LS1 1

I

A

2

8

D1

5

1A 5

D

21

43

+ -

38

D2 37

16

7

C

44

14

22

8

2

(-)

22

5

1

8 18

G

(+) B

B

1

8

A

START BYPASS TIMER

+12V GND SW OUT

2

M1

7

ACCESSORY SOCKET E1

1

H.O.T. WARNING LIGHT DS2

E.W.T. GAUGE

E.O.P. SWITCH

1B

15

SP1

1

B

A

1

M2

1A

E.W.T. SWITCH

H.O.T. SWITCH

ST2

ST1

U1 ISG ORG

32

31

26

D4 25

BLK GRY

D3

20 17 1A

5

R1 E.W.T. SENDER

LIGHT TEST RELAY 4 K4 5 69 58 3 2 1 57

70

1A 1A

1A 1B 22

8

NOT PARK

8 21

PARK 3 2

1

59

13

PARK SWITCH

06

REMOTE ENGINE STOP SWITCH 23

22

B

23 C

JUMPER

4

S5

REMOTE ENGINE STOP RELAY 4 K5 3 5 2 1

S4

22

72

13 A

PARK VALVE L1

1A

B

A

13

3A

22

13 FOR BACKHOE OPTION

6 5

14

22

E.O.P. SHUTDOWN RELAY 4 65 K3 5 60 3 2 1

13 22 1A

A B C

13 22 1A

1A 1A

J1 P1 1B

1B

1A

1A

ID0381216

163

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) Component Descriptions

Ref. # B1 BT1 D1 D2 D3 D4 DS1 DS2 DS3 DS4 E1 F1 F2 F3 F4 F5 F6 G1 G1 HR1 HR2 HR3 J1 K1 K2 K3 K4 K5 L1 L2 L3 LS1 M1 M2 P1 R1 S1 S2 S3 S4 S5 SP1 ST1 ST2 U1 U2

06

Part # 194-873 215-1165 211-299 211-299 211-299 211-299 217-020 217-020 217-020 217-020 214-301 211-295 211-303 211-292 211-292 211-289 211-289 213-365 195-1265 194-383 194-383 194-383

Component Starter Battery Diode Diode Diode Diode Engine oil pressure light Hydraulic oil temperatue light Engine water temperature light Glow plug light Accessory socket Main fuse Glow plug fuse Accessory fuse Ignition fuse FMS power FMS ignition Alternator Alternator Glow plug (See notes) Glow plug (See notes) Glow plug (See notes) Jumper plug 215-2779 Start relay 215-2779 Glow plug relay (See notes) 215-2748 EOP shutdown relay 215-2748 Light test relay 215-2748 Remote engine kill relay See notes Starter solenoid 213-306 Fuel stop solenoid 158-627 Solenoid Valve 306-603 Audio warning alarm 215-128 Hour meter 217-512 Engine water temperature gauge Jumper plug 217-565 Engine water temperature sender 217-833 Battery disconnect 215-2013 Ignition switch 306-607 Glow plug switch Cover# 306-608 217-206 Engine stop switch 215-1597 Park Brake Switch 217-952 Engine oil pressure switch 214-854 Hydraulic oil temperatue switch 213-338 Engine water temperature switch 220-2210 Start bypass timer 190-1798 Fleet Management System

Notes 12volt 1.4kw with lead wire 12volt, 800CCA ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp 217-074 lens reflector, ins.# 217-021 217-074 lens reflector, ins.# 217-027 217-074 lens reflector, ins.# 217-051 217-074 lens reflector, ins.# 213-277 (Diesel engine only) 12V 5A 30A Mini Fuse 40A ATC (Diesel engine only) 15A Mini Fuse 15A Mini Fuse 3A Mini Fuse 3A Mini Fuse 12V 40A (built in regulator) Side post Ends w/SN: 12V 40A (built in regulator) Rear post Begins w/SN: (Diesel engine only) (Diesel engine only) (Diesel engine only) For remote engine kill & auxillary power (optional) G8W-1C7T-R-DC12 G8W-1C7T-R-DC12 G8VL-1A4T-R-L 12VDC G8VL-1A4T-R-L 12VDC G8VL-1A4T-R-L 12VDC (optional) Starter component Engine component (energize to run) Park brake

Datcon For remote engine kill & auxillary power (optional) Datcon 0--280* grounds through body EU-Standard, U.S. Option Keys provided. (P/N Momentary push button (Diesel engine only) For remote engine kill from backhoe (options) DPST 12V,20A Normally closed, opens 7PSI grounds through body Normally open, closes @ 210*F Normally open, closes @ 230*F Drops power for 5 seconds after release of key Option

ID0381216

164

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL)

Circuit Descriptions Circuit Wire Color Function 1 blk High current ground 1A blk/red Medium current ground 3A red/blu Park Brake Power 1B blk/blu Low current ground 2 red Battery circuit 3 red Fused battery circuit 4 org/brn Accessory circuit 5 wht/blk Start circuit 5A wht Starter solenoid to pull circuit of fuel solenoid 6 org/blu Ignition circuit 7 org Fused accessory circuit 8 org/grn Fused ignition circuit 9 red/blu Glow plug fuse to glow plug relay 10 pur Glow plug relay to glow plug bus bar 11 blk/yel Glow plug switch to glow plug relay 12 pur Start relay to starter solenoid 13 org/wht EOP shutdown relay to jumper plug, E-stop switch, & E-stop relay 14 wht/blu EOP switch to EOP warning light & EOP shutdown relay 15 gra/blk HOT switch to HOT warning light, D1 cathode, & D3 anode 16 wht/grn EWT switch to EWT warning light, D2 cathode, & D4 anode 17 gra/yel Light test relay to diode #'s D3 & D4 cathodes 18 blu/yel D1 & D2 anodes to warning alarm ground circuit 19 Not used 20 grn EWT sending unit to EWT gauge 21 blu/wht Start bypass timer to EOP shutdown relay 22 org/gra Jumper plug to hour meter & hold circuit of fuel solenoid 23 yel/red Engine stop switch to engine stop relay (backhoe option) 24 red/wht FMS Power 25 gra/org FMS Ignition

06

ID0381216

165

ELECTRICAL SCHEMATIC

SK752 (DIESEL) SK755 (DIESEL) BEGINS WITH Sn:CMWSK755HG0001096 SK800 (DIESEL) Wire Harness Ref. # 1 1 1 2 3 4

06

Part # 215-0049 215-0049 215-0049 215-0067 215-2093 215-1626

Quantity Description 1 SK752 Frame Harness 1 SK755 Starts w/Sn: 1 SK800 Frame Harness 1 Pos. Battery Cable (1 ga. X 24" , Red) 1 Neg. Battery Cable (1 ga. X 24" , Black) 1 Ground Strap Braided 13.5"

ID0381216

166

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093

3

6

2

7

8 9

5 1 10 4 TO CROSS MEMBER (2X) SEE ID0292296 "ENGINE COMPARTMENT FLAPS"

11 6 12

SEE NOT SHOWN LIST

04

ID0281005

167

RELAY PANEL

SK750 / SK755 BEGINS WITH: CMWSK755VG0001093 REF PART NO. NUMBER

QTY

1 105-806 2 106-389 3 301-0953 4 107-687 5 220-2210 6 110-449 7 106-712 8 105-245 9 106-558 10 301-8169 11 106-551 12 106-574

5 2 1 2 1 3 2 2 2 1 3 2

DESCRIPTION

REMARKS

SCREW (M8-1.25 X 25MM) WASHER (M8) FLAP CLIP NUT M8-1.25, LONG, WIDE START BYPASS DELAY TIMER POP RIVET (3/16" X .690") FLG SCREW (M6-1.00 X 16MM) SCREW (M10-1.50 X 25MM) CLIP NUT (M10-1.50) BRACKET CLIP NUT (M8-1.25) CLIP NUT (M6-1.00)

NOT SHOWN:

REPLACEMENT RELAY BOX COVER 215-3098 AND COVER TETHER 215-3097

FOOTNOTES:

NOTE:

04

ID0281005

168

ELECTRICAL DIAGRAM

ACC. SOCKET

ORG (7)

A

FRAME HARNESS (ENDS W/SN:__________ SK650/750/755 (DIESEL) B

E1

BLK/RED (1A)

BLK/YEL (11)

GLOW PLUG SWITCH

BLK/RED (1A)

S3

BLU/YEL (18)

ORG/GRN (8)

-

WARNING ALARM

+

LS1

RED/WHT (24)

ORG/GRA (22)

FMS

U2

CAVITY PLUG

-

HOUR METER

+

ORG/GRA (22)

2

BLK/BLU (1B)

1

BLK (1B)

3

2 4

4

1 3

M1

BLK/BLU (1B)

A

C

B

B

TACHOMETER

C

A

YEL (19)

CAVITY PLUGS

M2 (OPTION)

ORG (7) PUR (7) I

E.W.T. GUAGE

G

BLK (1B)

S

M3

WHT/BLU (20)

GLOW PLUG LIGHT

ORG/GRN (8) BLK/YEL (11) ORG/GRN (8) WHT/GRN (16)

1

DS4 E.W.T. WARNING LIGHT

DS3 ORG/GRN (8)

H.O.T. WARNING LIGHT

GRA/BLK (15)

DS2 ORG/GRN (8) WHT/BLU (14)

E.O.P. WARNING LIGHT

DS1

ORG/BLU (6)

IGNITION SWITCH

RED (3)

WHT/BLK (5)

ORG/BRN (4)

S2

REMOTE E-STOP

J1

ORG/WHT (13)

A

A

B

B

ORG/GRA (22)

ORG/GRA (22)

C

C

BLK/RED ORG/GRA CAVITY (1A) (22) PLUG

-A-

03

P1 (OPTION-INCLUDING S4 & K5)

ID0146660

169

ELECTRICAL DIAGRAM

FRAME HARNESS (ENDS W/SN:__________ SK650/750/755 (DIESEL)

RED (2)

RED ORG/BRN (4) (2)

K1

ORG/BLU (6)

WHT/BLK (5)

RED (3)

RED/BLU (9)

ORG/GRN (8)

RED (3)

ORG/GRN (8)

ORG (7)

K2 RED/BLU (9)

30 85

86

85

87A

PUR (12) K1

GRA/YEL (17)

ORG/GRN (8)

START

86 87A

5

5

2 4 1

2 4 1

87

PUR 12 (10) BLK/YEL (11)

BLK/RED (1A)

K2

GLOW PLUG

WHT/BLU (14)

BLK/RED (1A)

BLU/WHT (21)

E.O.P. SHUTDOWN

WHT/BLK (5)

LIGHT TEST

K3

40 A 15 A

30 A 15 A

K4

-A-

F1 F2 F3 IGN. F4

MAIN

GLOW PLUG ACC.

K4 BLK/RED (1A)

30

87

FUSE BLOCK

K3 ORG/WHT (13)

ORG/GRN (8) A B

BLK/RED (1A)

C D

WHT/BLK (5)

BLU/WHT (21)

-B-

03

TO START BYPASS TIMER

U1

1

ID0146660

170

ELECTRICAL DIAGRAM

FRAME HARNESS (ENDS W/SN:__________ SK650/750/755 (DIESEL) RED (2)

ALT.

G1 YEL (19)

ALT.

3

P 2

IG

113 49

-B-

Y0 7

L

G1

1

ORG/GRN (8)

GRN (20) WHT/GRN (16)

E.W.T. SENDING UNIT

R1

E.W.T. SWITCH

ST2 E.O.P. SWITCH WHT/BLU (14)

SP1 FROM STARTER

WHT (5A)

B1 PUR (12)

STARTER SOLENOID

L1 RED (2) RED (2)

STARTER POSITIVE POST

B1 BLK/BLU (1B)

GROUNDS BLK/RED (1A)

PUR (10)

TO MACHINE GROUND

GLOW PLUG BUSS BAR

HR1-3

1 WHT (5A)

ORG/GRA (22)

FUEL SOLENOID

L2

GRA/BLK (15) A B

H.O.T. SWITCH BLK/RED (1A)

03

ST1

ID0146660

171

REF PART NO. NUMBER

1

215-1441

QTY

DESCRIPTION

1

FRAME HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0146660

172

BATTERY & CABLES

SK750 / SK755 ENDS WITH S/N: CMWSK755CG0001103

7 1

6

5 4 SEE FOOTNOTE 1

2 3

03

ID0303516

173

BATTERY & CABLES

SK750 / SK755 ENDS WITH S/N: CMWSK755CG0001103 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 BAT CABLE (1 GA X 40", RED) 1 TERMINAL COVER (RED) 38 BULK TUBING (3/4".SOLD PER FT) 1 BOLT-ON CLAMP (.625") 1 BAT CABLE (1 GA X 28", BLK) 1 BATTERY 1 BATTERY DISCONNECT SWITCH

215-365 116-679 116-389 110-259 215-1029 215-244 217-833

DESCRIPTION

REMARKS

OBSOLETE. USE 215-3033 BATTERY, 12V

NOT SHOWN:

FOOTNOTES:

1. SEE ID0299270 "BATTERY & HEAT SHIELD - SK750" OR ID0297878 "BATTERY & HEAT SHIELD - SK755" FOR INSTALLATION INFORMATION.

NOTE:

03

ID0303516

174

BATTERY & CABLES

SK755 BEGINS WITH S/N: CMWSK755TG0001104

8 6 1 7

5 4

9 SEE FOOTNOTE 1

2 3

02

ID0426083

175

BATTERY & CABLES

SK755 BEGINS WITH S/N: CMWSK755TG0001104 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 215-365 1 BAT CABLE (1 GA X 40", RED) 2 116-679 1 TERMINAL COVER (RED) 3 116-389 38 BULK TUBING (3/4".SOLD PER FT) 4 110-259 1 BOLT-ON CLAMP (.625") 5 215-3033 1 BATTERY, 12V 6 217-833 1 BATTERY DISCONNECT SWITCH 7 105-089 1 LOCKNUT (5/16-NC, GR A) 8 105-094 1 BOLT (5/16-NC X 1") 9 215-2292 1 NEGATIVE BATT.CABLE (IGA X 26.0",BLK)

NOT SHOWN:

FOOTNOTES:

1. SEE ID0299270 "BATTERY & HEAT SHIELD - SK750" OR ID0297878 "BATTERY & HEAT SHIELD - SK755" FOR INSTALLATION INFORMATION.

NOTE:

02

ID0426083

176

NOTES:

ID0134963

177

TR35/TR50

ID0326995

178

DECAL LOCATION TR35/TR50 4

6

5 1

2 3

2

06

ID0315317

179

DECAL LOCATION TR35/TR50 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 273-059 2 270-1156 3 270-5693 4 270-5741 5 270-6405 6 273-058

2 2 1 2 1 1

DANGER STRIPE 1.50” X 18” DANGER, CHAIN & AUGER TR35 MODEL ID LOGOTYPE W/ LOGO TRENCHER OVERLAY DANGER 1.50” X 18”

NOT PART OF KIT USE 270-5694 TR50 MODEL ID, FOR 50K AUGER DRIVE SEE FOOTNOTE 1 SEE FOOTNOTE 2 NOT PART OF KIT

FOOTNOTES: 1. USE ONLY WITH THE SK755 2. COVER SK BUCKET SYMBOLS WITH OVERLAY. USE ON TR50 ONLY.

06

ID0315317

180

PIVOT

11 14

11

9

12 13

15 8 7

5 10 11

6 2 1

3

02

2

4

1

ID0315091

181

PIVOT REF PART NO. NUMBER

QTY

1 125-754 2 106-522 3 115-542 4 301-5850 5 301-5845 6 125-772 7 125-773 8 179-037 9 181-974 10 181-975 11 106-470 12 106-559 13 179-951 14 301-5879 15 151-029

2 COMPOSITION BUSHING (2") 2 THRUST WASHER 1 SNAP RING 1 PIVOT 1 PIVOT BASE 1 COMPOSITION BUSHING (1.5") 1 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (44.45MM X 132MM) 1 TAPERED INSERT (1.5") 1 TAPERED INSERT (1.75") 3 FLG SCREW (M16-2.0 X 40MM) 2 SCREW (M12-1.75 X 25MM) 1 TAPERED PIN (38.1MM X 137MM) 1 LIFT POINT 1 CYL (3.0 X 1.50 X 10.0)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0315091

182

HEADSHAFT & AUGER DRIVE 35K & 50K 13 14

17

10 11 21 2

23 24

20

18

14 15

22

4

1

12

3 7

19

8

16 5 3

6

9

50K DRIVE

32

30 33

37

34

36

35 31 31

04

ID0315096

183

HEADSHAFT & AUGER DRIVE 35K & 50K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

301-5393 150-3836 300-0081 145-562 301-5889 105-1509 301-5394 105-073 107-035 301-7487 301-5850 301-7488 105-1923 106-397 106-197 105-852 105-065 105-948 107-199 301-5875 125-1112 301-7489 140-1248 105-067

1 DRIVE HUB 1 HYD MOTOR PARKER TH0240 2 12T SPROCKET MACHINED 1 PIVOT STUB ( 1 9/16" X 14.75"") 1 AUGER DRIVE SHAFT 35K 6 BOLT (7/16-NC X 1.50", GD 8) 1 SPACER 6 LOCK WASHER (7/16") 6 BOLT (7/16-NC X 3", GD8) 1 CLAMP PLATE 35K 1 PIVOT 1 CLAMP PLATE 7 BOLT (1/2-NF X 3-1/2", GD9) 11 WASHER (M12, HARDENED) 4 BOLT (1/2-NC X 2-1/2", GD8, SP) 7 FLANGE LOCKNUT (1/2-NF) 3 LOCKNUT (1/2-NC) 2 LOCKNUT (9/16-NC) 2 BOLT (9/16-NC X 3-1/2") 1 COVER 2 FLANGE BEARING (1.5") 1 SHIM 1 AUGER 3 BOLT (1/2-NC X 2-3/4")

30 31 32 33 34 35 36 37

301-5884 105-1937 150-3836 142-005 301-7491 140-1247 301-5897 301-7490

1 DRIVE HUB 50K 16 BOLT (1/2-NC X 2-1/2", GD8) 1 HYD MOTOR PARKER TH0240 2 SPROCKET (2.000"A10, SPLIT) 2 SPACER 1 50K BOOM STUB (17") 1 AUGER DRIVE 50K 1 CLAMP PLATE 50K

DESCRIPTION

REMARKS

35K ONLY 35K ONLY 35K ONLY 35K ONLY 35K ONLY 35K ONLY 35K ONLY 35K ONLY 35K ONLY

50K DRIVE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0315096

184

FRAME MOUNTING

10

2

8

9

1

7

5

6

3

4

6

02

5

ID0305342

185

FRAME MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 PIVOT BASE 1 MOUNT FRAME 1 BULKHEAD BRACKET 5 U-BOLT 2 INCH SQUARE 10 WASHER (M12, HARDENED) 10 LOCKNUT (1/2-NC) 1 COVER 1 NUT (1/4-NC) 1 FLG LK BOLT (1/4-NC X 1") 1 TWO WAY SADDLE MOUNT

301-5845 301-5827 301-5881 105-1770 106-397 105-065 301-5876 105-078 105-819 105-2322

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0305342

186

SLIDE FRAME

4

6

11 3 4 5 11

8

7

4

2

10

10

1 9 7 8 11

03

ID0315121

187

SLIDE FRAME REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 MOUNT FRAME 1 PIN 27 X 1 1 PIVOT 3 LOCKNUT (1/2-NC) 2 ROLL PIN (1/4" X 2") 1 CONECTOR PLT 2 SCREW (M10-1.50 X 45MM, 10.9) 6 FLG LK SCR (M12-1.75X35MM,SER) 6 FLG LK NUT (M12-1.75) 2 FLG LOCKNUT (M10-1.50) 3 BOLT (1/2-NC X 1-3/4")

301-5827 301-5891 301-5877 105-065 105-503 301-5880 106-621 106-632 106-709 106-387 105-066

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0315121

188

MOTOR HYDRAULICS 11 5 6

7

10

11 4

13 2 8

12

1

3 9

01

ID0315066

189

MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 150-3836 2 301-5881 3 154-264 4 154-396 5 110-555 6 105-793 7 117-691 8 117-396 9 110-930 10 154-770 11 515-264 12 154-943 13 154-943

1 HYD MOTOR PARKER TH0240 1 BULKHEAD BRACKET 2 CONNECTOR (08O-10S45) 2 BULKHEAD CONNECTOR (08O-08O90BK) 1 CLAMP (1-7/8") 1 WASHER (M10) 2 ABRASION SLEEVE (1.25" X 68") 2 ABRASION SLEEVE (1.25" X 28") 1 SPIRAL WRAP (1.5",SOLD PER FT) 1 HOSE (08OFX45-66"-3000) 1 HOSE (08OFX90S-70"-3000) 1 HOSE (08OFX45-30"-3000) 1 HOSE (08OFX45-30"-3000)

DESCRIPTION

REMARKS

USE 16 INCHES

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0315066

190

LIFT HYDRAULICS

7 7

11

10

12

1 5

9 1

4

6

12 8

2 3

01

ID0315223

191

LIFT HYDRAULICS REF PART NO. NUMBER

QTY

1 154-342 2 149-136 3 155-153 4 154-220 5 150-1320 6 110-333 7 154-255 8 105-793 9 117-981 10 151-029 11 150-3837 12 515-075

2 CONNECTOR (06S-06O90) 1 HYD LOCKOUT VALVE 1 CONNECTOR (06S-06S) 1 CONNECTOR (04O-06S) 1 CONNECTOR (06S-040, .035 ORF) 1 BOLT-ON CLAMP (1") 2 UNION (04O-04OFX90) 1 WASHER (M10) 1 ABRASION SLEEVE (1.25" X82") 1 CYL (3.0 X 1.50 X 10.0) 1 HARD LINE (-06) 2 HOSE (04OFX90S-82"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0315223

192

BOOM ASSEMBLIES 50K (LUBE)

13 12 11

1

14 10

9

4

2

6 8 3 7

05

5

ID0306349

193

BOOM ASSEMBLIES 50K (LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

140-1241 301-5849 140-1257 140-1246 140-1258 140-1249 140-1242 140-1243 115-466 149-967 106-378 125-1106 301-5868 301-5867 105-1445 105-403 301-5567 362-1686 362-1681 115-019

QTY

DESCRIPTION

REMARKS

- 24 INCH BOOM ASSEMBLY 50K 1 24 INCH BOOM WELDMENT - 30 INCH BOOM ASSEMBLY 50K 1 30 INCH BOOM WELDMENT - 36 INCH BOOM ASSEMBLY 50K 1 36 INCH BOOM WELDMENT ROLLER ASM 50K 1 ROLLER WELDMENT 50K 1 EXTERNAL SNAP RING (1.500") 1 INTERNAL SEAL 5 FLG LK SCREW (M6-1.00 X 12MM) 1 BEARING 1 CAP 1 WASHER 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 JAM NUT (5/8-NC) 1 SPACER 1 URETHANE SPRING 1 URETHANE SLEEVE (1.56" X 14.75") 1 ZERK (02N)

SEE FOOTNOTE 1; SUPERSEEDED BY 140-1409

- PERSONEL RESTRAINT BAR - RESTRAINT BAR - RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

SEE FOOTNOTE 1; SUPERSEEDED BY 140-1410 SEE FOOTNOTE 1; SUPERSEEDED BY 140-1411 INCLUDES REF NO.'S 2 THRU 8

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

141-337 141-329 141-755

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. 105-2065 SUPERSEEDS REF NO.'S 11; 301-5567 & 12; 362-1686

NOTE:

05

ID0306349

194

BOOM ASSEMBLIES 35K (LUBE)

13 11 12

1

14 10

9

4 2 6 8

3 7

05

5

ID0315294

195

BOOM ASSEMBLIES 35K (LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14

140-1286 301-5849 140-1245 140-1246 140-1256 140-1249 301-5864 301-5865 115-466 149-967 106-378 125-1106 301-5868 301-5867 105-1445 105-403 301-5567 362-1681 362-1686 115-019

QTY

DESCRIPTION

REMARKS

- 24 INCH BOOM ASSEMBLY 35K 1 24 INCH BOOM WELDMENT - 30 INCH BOOM ASSEMBLY 35K 1 30 INCH BOOM WELDMENT - 36 INCH BOOM ASSEMBLY 35K 1 36 INCH BOOM WELDMENT ROLLER ASM 35K 1 SPROCKET WELDMENT 35K 1 EXTERNAL SNAP RING (1.500") 1 INTERNAL SEAL 5 FLG LK SCREW (M6-1.00 X 12MM) 1 BEARING 1 CAP 1 WASHER 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 JAM NUT (5/8-NC) 1 SPACER 1 URETHANE SLEEVE (1.56" X 14.75") 1 URETHANE SPRING 1 ZERK (02N)

SEE FOOTNOTE 1; SUPERSEEDED BY 140-1414

- PERSONEL RESTRAINT BAR - RESTRAINT BAR - RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

SEE FOOTNOTE 1; SUPERSEEDED BY 140-1415 SEE FOOTNOTE 1; SUPERSEEDED BY 140-1416 INCLUDES REF NO.'S 2 THRU 8

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

141-337 141-329 141-755

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. 105-2065 SUPERSEEDS REF NO.'S 11; 301-5567 & 13; 362-1686

NOTE:

05

ID0315294

196

BOOM ASSEMBLIES 50K (NON-LUBE)

9 10 1

6

8 5 11

01

2

3

12

7 4

ID0595074

197

BOOM ASSEMBLIES 50K (NON-LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10 11 12

140-1294 140-1461 140-1284 140-1283 140-1314 140-1282 140-1359 140-1460 125-1125 302-1838 105-403 105-1980 115-451 105-1445 362-1681 105-2065 105-2651 140-1313

QTY

DESCRIPTION

- 50K BOOM ASSEMBLY (24") 1 BOOM WELDMENT (24") - 50K BOOM ASSEMBLY (30") 1 BOOM WELDMENT (30") - 50K BOOM ASSEMBLY (36") 1 BOOM WELDMENT (36") ROLLER ASM 50K (NON-LUBE) 1 SPROCKET WELDMENT 50K (NON-LUBE) 1 BALL BEARING (1.575") 1 DUST COVER 1 JAM NUT (5/8-NC) 3 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 1 INTERNAL SNAP RING (3.343") 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 UHMW SLEEVE (1.56" X 14.75") 1 LONG SPRING (INSERT) 1 WASHER 1 SHAFT (NON-LUBE)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2. INCLUDES REF NO.'S 2 THRU 6 SEE FOOTNOTE 3

METAL PART OF SPRING TO GO AGAINST TENSION BOLT

NOT SHOWN:

141-337 141-329 141-755

-

PERSONEL RESTRAINT BAR RESTRAINT BAR RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. FILL HUB WITH GREASE BEFORE INSTALLING DUST CAP. 3. FOR OLDER STYLE BOOMS W/ WELD IN SHAFT USE P/N 140-1281.

NOTE:

01

ID0595074

198

BOOM ASSEMBLIES 50K (NON-LUBE)

10 9

1

8 7

3 2 5 6 4

05

ID0383380

199

BOOM ASSEMBLIES 50K (NON-LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10

140-1409 140-1386 140-1410 140-1387 140-1411 140-1388 140-1398 140-1281 125-1125 115-451 118-021 302-1838 105-1445 105-403 105-2065 362-1681

QTY

DESCRIPTION

- 50K BOOM ASSEMBLY (24") 1 BOOM WELDMENT (24") - 50K BOOM ASSEMBLY (30") 1 BOOM WELDMENT (30") - 50K BOOM ASSEMBLY (36") 1 BOOM WELDMENT (36") ROLLER ASM 50K (NON-LUBE) 1 SPROCKET WELDMENT 50K (NON-LUBE) 1 BALL BEARING (1.575") 1 INTERNAL SNAP RING (3.343") 1 EXTERNAL SNAP RING (1.500") 1 DUST COVER 1 BOLT (5/8 NC X 5 FULL THREAD, HHCS) 1 JAM NUT (5/8-NC) 1 LONG SPRING (INSERT) 1 UHMW SLEEVE (1.56" X 14.75")

REMARKS

SEE FOOTNOTE 1, SUPERSEEDED BY 140-1294 SEE FOOTNOTE 1, SUPERSEEDED BY 140-1284 SEE FOOTNOTE 1, SUPERSEEDED BY 140-1314 SEE FOOTNOTE 2. INCLUDES REF NO.'S 2 THRU 6 REPLACES 140-1389

METAL PART OF SPRING TO GO AGAINST TENSION BOLT

NOT SHOWN:

141-337 141-329 141-755

-

PERSONEL RESTRAINT BAR RESTRAINT BAR RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. FILL HUB WITH GREASE BEFORE INSTALLING DUST CAP.

NOTE:

05

ID0383380

200

BOOM ASSEMBLIES 35K (NON-LUBE)

10 9

1

7 8

2 3 4 5 6

05

ID0383467

201

BOOM ASSEMBLIES 35K (NON-LUBE) REF PART NO. NUMBER

1 1 1 2 3 4 5 6 7 8 9 10

140-1414 140-1386 140-1415 140-1387 140-1416 140-1388 140-1424 375-1161 125-1125 118-021 302-1838 115-451 105-403 105-1445 105-2065 362-1681

QTY

1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

35K BOOM ASSEMBLY (24") BOOM WELDMENT (24") 35K BOOM ASSEMBLY (30") BOOM WELDMENT (30") 35K BOOM ASSEMBLY (36") BOOM WELDMENT (36") ROLLER ASM 35K (NON-LUBE) SPROCKET 35K (NON-LUBE) BALL BEARING (1.575") EXTERNAL SNAP RING (1.500") DUST COVER INTERNAL SNAP RING (3.343") JAM NUT (5/8-NC) BOLT (5/8 NC X 5 FULL THREAD, HHCS) LONG SPRING (INSERT) UHMW SLEEVE (1.56" X 14.75")

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2. INCLUDES REF NO.'S 2 THRU 6

METAL PART OF SPRING TO GO AGAINST TENSION BOLT

NOT SHOWN:

141-337 141-329 141-755

- PERSONEL RESTRAINT BAR - RESTRAINT BAR - RESTRAINT BAR

FOR 24 INCH BOOM FOR 30 INCH BOOM FOR 36 INCH BOOM

FOOTNOTES:

1. REF. #1 IS SPECIFIC TO EACH BOOM ASSEMBLY, REF. #2 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED BOOM ASSEMBLIES. 2. FILL HUB WITH GREASE BEFORE INSTALLING DUST CAP.

NOTE:

05

ID0383467

202

NOTES:

ID0134963

203

MISCELLANEOUS

ID0135063

204

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft• lb

N• m

ft• lb

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

N• m

ft• lb

N• m

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft• lb

N• m

ft• lb

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

N• m

ft• lb

N• m

*drilled and tapped

VS02

ID0053384

205

Metric Bolt and Cap Screw Torque Values Size

Class 4.8 Lubricated

Dry

Class 8.8 and 9.8

Class 10.9

Lubricated

Lubricated

Dry

Dry

Class 12.9 Lubricated

Dry

N• m

ft• lb N• m

ft• lb N• m

ft• lb N• m

ft• lb

N• m

ft• lb

N• m

ft• lb N• m

ft• lb N• m

ft• lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

VS02

ID0053384

206

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft• lb)

Torque (N• m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

VS02

ID0053384

207

208

SK750 / SK755 Related Publications Component

Ass’y

P/N

Model: SK750/755 ............. Parts Manual ..................................................................... ............. 053-2566 SK750/755 ............. Operators Manual .............................................................. ............. 053-2570 SK750/755 ............. Technical Information: Component Repair Manual ............................................ ............. ________ Troubleshooting Manual ................................................. ............. ________ Engine: Kubota 24.8 hp ....... Parts Manual – D1105T T4…..195-1188…… .................. .............. 053-1338 Kubota 32.8 hp ...... Parts Manual – D1105T T4i…..195-1169…….................. .............. 053-1339 Kubota ................... Operation Manual – D1105B/D1105T T4i .............…………….. .... 053-1337 Kubota ................... Service (Shop) Manual – D1105B/D1105T T4i ................ .............. 055-051

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) ................................................................................................ 194-881 Fuel Filter (05H-05H, in-line) .............................................................................................. 155-941 Fuel Filter Element (spin-on) .............................................................................................. 194-386 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS01

ID0303252

209

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

210

211

ID0040564

212

ID0135281