Ditch Witch SK650 Parts Manual PN 053-1010 - PDF DOWNLOAD

SK650

Parts Manual

Issue 17

053-1010

1

SK650 ISSUE NO. 17PL-02/18 For Replacement Copy Order P/N 053-1010

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: SK650

Copyright 2006, 2007, 2008, 2011, 2013, 2014, 2016, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

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All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

5

CONTENTS______________________ Decals

Hydraulics

Decal Location ........................................... 8

Auxiliary ............................................. 94, 96 Case Drain Kit, Optional ......................... 128 Case Drain ............................................. 104 Charge Pressure .................................... 106 Cold Start Bypass Installation................. 130 Component Mounting ............................. 120 Control Valve – 3-Spool............................ 116 Control Valve.......................................... 118 Cylinder – 2.5” x 1.25” x 10” ..............................126 Cylinder – 2.5” x 1.25” ............................... 124 Cylinder – 2” x 1.25”.................................. 122 Cylinder, Lift ............................................. 98 Cylinder, Tilt ........................................... 100 Gear Pump Pressure.............................. 114 Ground Drive .......................................... 102 Inlet Hydraulics & Filter Mount .................. 92 Pilot, Forward ......................................... 108 Pilot, Reverse ......................................... 110 Return .................................................... 112

Engine Components Air Cleaner ............................................... 24 Air Filters.................................................. 26 Engine ..................................................... 12 Engine Cooling System ............................ 18 Engine Cooling System – AKG .................. 20 Engine Mounts ......................................... 14 Engine Oil Drain ....................................... 32 Engine Oil Filter ....................................... 34 Exhaust .................................................... 28 Fuel Lines ................................................ 30 Pump Mount Installation........................... 16 Throttle Linkage ....................................... 22

Frame Components Battery Tray & Heat Shield ....................... 64 Bolt-On Tooth .......................................... 88 Brake Installation ............................... 38, 40 Covers ..................................................... 42 Engine Compartment Flaps...................... 44 Fuel Tank Installation ............................... 62 Hood ........................................................ 46 Hydraulic Tank Installation ....................... 60 Idler Roller ............................................... 86 Idler, Front ........................................ 78 - 84 Lift Arm Installation .................................. 58 Lift Arms............................................. 54, 56 Main Frame & Braces .............................. 48 Operator Console..................................... 52 Platform ................................................... 50 Rubber Track Options - Begins ............ 74, 76 Track Assembly, Right ................. 66, 68, 70 Track Installation ...................................... 72

Electrical Battery & Cables .................................... 134 Relay Panel ............................................ 136

Miscellaneous Bolt/Nut Torque Chart ............................ 140 Filters ..................................................... 144 Optional Kits ........................................... 144 Parts Manual Change Request .............. 145 Related Publications............................... 144 Replacement O-Ring Chart .................... 143 Warranty Registration............................. 148

ID0154684

6

7

DECALS

ID0135069

8

DECAL LOCATION SK650

26

6

27 8

12

2 5

10

3 13 21 17 15 24 25

1

4 16 19 15 11

11

11 12

17

12 14

9

8

20 7

15

16

15

22

18

1 23

10

11

ID0139253

9

DECAL LOCATION SK650

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

270-1013 273-413 274-291 275-148 700-202 273-423 270-1003 270-2419 700-260 270-1008 700-259 273-475 274-318 274-442 274-854 275-120 275-184 275-326 700-093 700-263 275-355 700-258 273-479 270-1023 270-1052 270-1051 273-267 273-676 700-094

QTY

DESCRIPTION

2 1 1 2 1 1 1 1 1 1 1 7 4 1 1 4 2 2 1 1 1 1 1 1 1 1 1 2

DECAL KIT - SK650 DIESEL NOTICE SECURE CYLINDER SOUND POWER 10 FUEL TANK (DIESEL) LOCK/UNLOCK CAUTION HOT PARTS SK650 LUBRICATION CHART SK650T4i LUBRICATION CHART SK650 CONTROL PANEL SK650 OPERATORS INSTRUCTIONS PREHEAT NOTICE - READ MANUAL TIE DOWN LOCATION LIFT LOCATION LOGO PLACARD RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT DITCH WITCH LOGOTYPE PARKING BRAKE CAUTION HOT PARTS IGNITION SWITCH NOTICE SHUTDOWN HYDRAULIC OIL LEVEL SK650 LT MODEL ID SK650 RT MODEL ID DITCH WITCH BATTERY ELECTRICAL BLOCK SK500 KNOB COVER

REMARKS

SEE FOOTNOTE 1

USED ONLY ON SK650T4i

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

10

ID0139253

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

ENGINE - KUBOTA D1105-T

13 1

2 3

12 5

4

(COLLAR LOCATED 6 ON ENGINE SIDE OF OIL COOLER)

7 8 9

07

10

11

ID0208206

13

ENGINE - KUBOTA D1105-T REF PART NO. NUMBER

QTY

1 195-1169 2 194-380 3 195-1207 4 195-1822 5 195-1265 6 502-165 7 500-1254 8 502-166 9 502-162 10 502-163 11 500-1255 12 194-873 13 194-378

1 1 1 1 1 1 1 1 1 1 1 1 1

"OBS" ENGINE - T4i KUBOTA D1105-T-E3B FAN PULLEY FAN SPACER FAN BELT ALTERNATOR, KUBOTA 40A REAR POST COLLAR CONNECTOR 1 O-RING BASE (OIL FILTER) O-RING CONNECTOR 2 STARTER, 1.4KW FLYWHEEL & RING GEAR

1 1 1 1 1 1 1 1 3 3 1 1 1 1

OPERATOR'S MANUAL OIL PRESSURE SWITCH THERMOSTAT THERMOSTAT GASKET STOP SOLENOID FUEL PUMP WATER PUMP WATER PUMP GASKET GLOW PLUG WATER PUMP, KUBOTA FILTER ELEMENT - PRIMARY FILTER ELEMENT - SECONDARY OIL FILTER FILTER ELEMENT (1-UNF)

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

USED ON T4i ENGINES; .SEE FOOTNOTE 2

SERVICE PARTS:

053-051 217-952 194-210 153-352 213-306 194-379 194-218 153-353 194-383 500-2144 194-038 194-039 194-881 149-412

SEE FOOTNOTE 1 USED ON T2 ENGINE USED ON 195-1169 T4i

NOT SHOWN:

FOOTNOTES:

1. TIER 2 AND TIER 4i SOLENOID WITH 2 WIRE CONNECTOR. 2. USE 213-365 WITH 194-634 T2 ENGINE. 3. USE UPTIME SK650 KUBOTA KIT 190-1763. INCLUDES: 194-038, 194-039, 194-881, 149-412, 194-386 & 155-941.

NOTE:

07

ID0208206

14

ENGINE MOUNTS 4 16

1

5

3 15 13

4

6

5

14 17 17

9

3

11 2

6 7 12

11 8 10

05

ID0208116

15

ENGINE MOUNTS REF PART NO. NUMBER

QTY

1 194-634 1 195-1169 2 150-3128 3 111-054 4 106-496 5 106-397 6 106-685 7 320-609 8 117-531 9 501-153 10 106-162 11 106-386 12 106-381 13 105-070 14 105-048 15 300-3967 16 300-3966 17 106-396

1 ENGINE, KUBOTA 31HP 1 ENGINE, KUBOTA D1105-T TIER 4i 1 TANDEM HYDRO PUMP 12 SCREW (M10-1.25 X 25MM) 4 FLG SCREW (M12-1.75 X 35MM) 4 WASHER (M12, HARDENED) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PUMP MOUNT 2 ISOLATOR 2 FLG LK BOLT (3/8-NC X 5/8") 4 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 LOCK WASHER (1/2") 1 BOLT (1/2-NC X 1-1/2") 1 ENGINE MOUNT 1 ENGINE MOUNT 11 WASHER (M10, HARDENED)

DESCRIPTION

REMARKS

EPA TIER 2 ENGINE, ENDS W/ S/N: CMWSK650L900001356 EPA TIER 4i ENGINE, BEGINS W/ S/N: CMWSK650H900001357 SEE FOOTNOTE 1, SEE NOT SHOWN FOR SERVICE PARTS. USE LOCTITE 277, TORQUE T0 32 -36 FT LBS

BEGINS W/ S/N: CMWSK540C700000538 BEGINS W/ S/N: CMWSK540C700000538

NOT SHOWN:

500-2320 500-1847 500-1927

CONTROL HEAD SEAL KIT CONTROL HEAD COUPLER

FOOTNOTES:

1. TANDEM HYDRO PUMP 159-986 ENDS W/ S/N: CMWSK650A600000332 TANDEM HYDRO PUMP 150-1399 BEGINS W/ S/N: CMWSK650C600000336 TANDEM HYDRO PUMP 150-3128 BEGINS W/ S/N: CMWSK650KA00001547

ENDS W/ S/N: CMWSK650PA00001546

NOTE:

05

ID0208116

16

PUMP MOUNT INSTALLATION

SEE FOOTNOTE 3

13

SEE FOOTNOTE 4

6

12

8

13 9

2

1

10 11

SEE FOOTNOTE 1

5 7

8

3 4 16 15 14

04

ID0208187

17

PUMP MOUNT INSTALLATION REF PART NO. NUMBER

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

194-634 195-1169 150-3128 105-070 105-048 325-832 194-387 195-1125 106-389 106-390 107-357 106-305 107-925 105-892 105-826 158-205 157-041

QTY

1 1 1 2 2 1 1 1 8 2 2 1 3 8 2 1 1

DESCRIPTION

ENGINE, KUBOTA 31HP ENGINE, KUBOTA D1105-T TIER 4i TANDEM HYDRO PUMP LOCK WASHER (1/2") BOLT (1/2-NC X 1-1/2") ENGINE PUMP MOUNT PUMP MOUNT FLANGE 13 TOOTH SPLINE HUB WASHER (M8) WASHER (M10) SCREW (M10-1.25 X 35MM, 8.8) BOLT (7/16-NC X 1-1/4", SOC, GD8) SCREW (M10-1.25 X 30MM, S0C) SCREW (M8-1.25 X 30MM, SOC) FLG LK BOLT (3/8-NC X 1") TANDEM HYDRAULIC PUMP O-RING (152 D70)

REMARKS

EPA TIER 2 ENGINE, ENDS W/ S/N: CMWSK650L900001356 EPA TIER 4i ENGINE, BEGINS W/ S/N: CMWSK650H900001357 PUMP 150-1399 INCLUDES PUMP MOUNT 327-648; SEE FOOTNOTE 5&6 SEE FOOTNOTE 1 SIDE W/ WRITING GOES TOWARD ENGINE

TORQUE TO 40 FT-LBS (54 N-M) SEE FOOTNOTE 2 TORQUE TO 40 FT-LBS (54 N-M) SEE FOOTNOTES 3 & 4

NOT SHOWN:

500-2320 500-1847 500-1927

CONTROL HEAD SEAL KIT CONTROL HEAD COUPLER

FOOTNOTES:

1. INCLUDES REF NUMBERS 5-13 & 2X ROLL PIN (M8 X 12MM) 2. USE 242 LOCTITE OR EQUIVALENT AND TORQUE TO 72 FT-LBS (98 N-M) 3. TORQUE TO 13 FT-LBS (2 BOLTS ON ENGINE SIDE OF "ENGINE PUMP MOUNT") 4. TORQUE TO 20 FT-LBS (6 BOLTS ON PUMP SIDE OF "ENGINE PUMP MOUNT") 5. TANDEM HYDRO PUMP 159-986 ENDS W/ S/N: CMWSK650A600000332 TANDEM HYDRO PUMP 150-1399 BEGINS W/ S/N: CMWSK650C600000336 TANDEM HYDRO PUMP 150-3128 BEGINS W/ S/N: CMWSK650KA00001547 6. SEE NOT SHOWN FOR SERVICE PARTS.

ENDS W/ S/N: CMWSK650PA00001546

NOTE:

04

ID0208187

18

ENGINE COOLING SYSTEM

BEGINS WITH S/N CMWSK650J70000991

21 29

9 7

8 2 18

26

7 24 4

18 19 15 20

19 16

DRAIN

13

14

26

7

28

6 12 3

23

5 25

17

16

11

22

10

10 27

18

9

1

01

ID0208146

19

ENGINE COOLING SYSTEM

BEGINS WITH S/N CMWSK650J70000991 REF PART NO. NUMBER

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

194-634 1 ENGINE, KUBOTA 31HP 195-1169 1 ENGINE, KUBOTA D1105-T TIER 4i 300-6588 1 SUPPORT BRACKET 107-334 8 SCREW (M8-1.25 X 25MM,BUT SOC) 363-702 1 FAN SHROUD 105-1056 4 SCREW (M6-1.00 X 40MM) 118-474 1 LOWER RADIATOR HOSE 106-396 4 WASHER (M10, HARDENED) 105-834 2 FLG LOCKNUT (3/8-NC) 105-271 3 SCREW (M10-1.50 X 40MM) 106-387 2 FLG LOCKNUT (M10-1.50) 217-565 1 TEMPERATURE SENDER 106-551 8 CLIP NUT (M8-1.25) 213-338 1 TEMPERATURE SWITCH 364-520 1 RESERVOIR BOTTLE 364-521 1 RESERVOIR CAP 110-353 3 WORM CLAMP (3/4" TO 1-1/2") 115-251 1 REDUCER (06N-02NF) 105-1034 18 RUBBER SEAL 116-108 75 BULK HOSE (5/16", SOLD PER 1") 110-528 2 SNAP-ON CLAMP (.531" TO .593") 105-826 2 FLG LK BOLT (3/8-NC X 1") 194-530 1 ENGINE FAN 118-208 1 UPPER RADIATOR HOSE 105-894 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 105-079 4 LOCK WASHER (1/4) 105-1034 46 RUBBER SEAL 105-071 2 WASHER (1/2") 194-635 1 RADIATOR/OIL COOLER 110-898 1 RADIATOR CAP (14 PSI)

REMARKS

EPA TIER 2 ENGINE, ENDS WITH S/N ______ EPA TIER 4i ENGINE, BEGINS WITH S/N ______

USE LOCTITE 567 USE LOCTITE 567 HOSE FROM RADIATOR MUST BE ATTACHED TO SHORT SIDE.

USE LOCTITE 567 USE 3 @ 6" USE 1 @ 57" AND 1 @ 18"

USE 2 @ 23"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0208146

20

ENGINE COOLING SYSTEM (AKG) BEGINS WITH S/N CMWSK650I80001209

10

6 11

36

8 7

31

37

16

32

35

5

39 9

22

3

33 4 34 17 30 20

1

28

12

21

19

29

2

14 15

13 25 18

26

38 30

27

24

23 03

ID0213266

21

ENGINE COOLING SYSTEM (AKG) BEGINS WITH S/N CMWSK650I80001209 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

195-1277 195-1207 195-1268 106-551 107-334 300-6023 106-396 105-271 105-894 105-826 105-834 105-079 106-093 106-387 105-071 118-168 105-1034 105-081 105-072 105-118 105-845 116-421 300-3967 300-3966 213-338 115-251 217-565 118-208 118-474 195-1169 110-528 364-521 364-520 110-353 300-5544 110-898 116-108 194-634 118-168

QTY

1 1 1 8 8 1 6 4 2 2 2 4 4 2 2 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 3 1 1 2 1 1

DESCRIPTION

FAN (14.2" PULLER) FAN SPACER RADIATOR/OIL COOLER CLIP NUT (M8-1.25) SCREW (M8-1.25 X 25MM,BUT SOC) SUPPORT BRACKET WASHER (M10, HARDENED) SCREW (M10-1.50 X 40MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG LK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) LOCK WASHER (1/4) SCREW (M6-1.00 X 45MM) FLG LOCKNUT (M10-1.50) WASHER (1/2") SOUND INSULATION RUBBER SEAL BOLT (3/8-NC X 3-1/4") LOCK WASHER (3/8") WASHER (3/8") FLG LOCKNUT (3/8-NC) BULK EDGE (1/8", SOLD PER FT) ENGINE MOUNT ENGINE MOUNT TEMPERATURE SWITCH REDUCER (06N-02NF) TEMPERATURE SENDER UPPER RADIATOR HOSE LOWER RADIATOR HOSE ENGINE, KUBOTA D1105-T TIER 4i SNAP-ON CLAMP (.531" TO .593") RESERVOIR CAP RESERVOIR BOTTLE WORM CLAMP (3/4" TO 1-1/2") FAN SHROUD WELDMENT RADIATOR CAP (14 PSI) BULK HOSE (5/16", SOLD PER 1") ENGINE, KUBOTA, 31HP SOUND INSULATION

REMARKS

USE 2 @ 23" USE 2 @ 6" SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 17" USE LOCTITE 567 USE LOCTITE 567 USE LOCTITE 567 BEGINS WITH S/N HOSE FROM RADIATOR MUST BE ATTACHED TO SHORT SIDE.

USE 1 @ 57" AND 1 @ 18" ENDS WITH S/N USE 1 @ 6"

NOT SHOWN:

FOOTNOTES:

1. REMOVE BELT SHIELD AND REPLACE LOWER ALTERNATOR BOLT AND WASHERS WITH THESE PARTS.

NOTE:

03

ID0213266

22

THROTTLE LINKAGE

10 11

9

11

8

1

7 6 5

02

4

3

2

ID0208191

23

THROTTLE LINKAGE REF PART NO. NUMBER

QTY

1 1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 1 1 1 1 1 2 2 1

194-634 195-1169 327-696 106-396 106-389 106-327 106-958 106-162 106-386 106-205 105-284 196-058

DESCRIPTION

ENGINE, KUBOTA 31HP ENGINE, KUBOTA D1105-T TIER 4i THROTTLE BRACKET WASHER (M10, HARDENED) WASHER (M8) SCREW (M8-1.25 X 30MM) SCREW (M10-1.25 X 20MM) FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) WASHER (.191") WASHER (3/16") CABLE SWIVEL (.081")

REMARKS

EPA TIER 2 ENGINE, ENDS WITH S/N ______ EPA TIER 4i ENGINE, BEGINS WITH S/N ______

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0208191

24

AIR CLEANER

BEGINS WITH S/N CMWSK650I80001209

6

14 5

11

9

3

3

13

2

1

12 4

7 8

10

08

ID0147752

25

AIR CLEANER

BEGINS WITH S/N CMWSK650I80001209 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

106-381 195-1421 110-134 194-093 194-036 106-386 195-1185 110-133 115-180 195-1169 329-105 327-968 105-1034 195-633

QTY

2 1 2 1 1 2 1 1 1 1 1 1 6 1

DESCRIPTION

FLG LK SCREW (M8-1.25 X 25MM) AIR INTAKE HOSE WORM CLAMP (2.062" TO 2.750") AIR FILTER PARTS ASS'Y MOUNTING CLAMP (5.750") FLG LOCKNUT (M8-1.25) TURBO AIR INTAKE HOSE WORM CLAMP(1-1/16"TO 1-15/16") ALL THREAD (1/8-NPT) ENGINE, KUBOTA D1105-T TIER 4i FRAME CROSS BRACE RUBBER SEAL RESTRICTION INDICATOR (20"H20)

REMARKS

SEE NOT SHOWN USE WITH TIER 4i ENGINE 195-1169, SEE FOOTNOTE 1.

NOT SHOWN:

195-1366

AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

1. FOR TEIR 2 ENGINE, 194-634, USE INTAKE HOSE 195-1185

NOTE:

08

ID0147752

26

AIR FILTERS

2

1

3

03

ID0024158

27

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

28

EXHAUST

4 3

1

3 3

4 01

2

ID0208188

29

EXHAUST REF PART NO. NUMBER

QTY

1 2 3 4

1 1 8 4

EXHAUST MUFFLER MUFFLER BRACKET FLG SCREW (M8-1.25 X 25MM, BX) FLG LOCKNUT (M8-1.25)

1

DIESEL OXIDATION CATALYST

194-866 327-655 105-798 106-386

DESCRIPTION

REMARKS

SEE NOT SHOWN SECTION

NOT SHOWN:

195-1046

FOOTNOTES:

NOTE:

01

ID0208188

30

FUEL LINES 9

10 11 2 4

15

14

7 16 12

13 5 2

19 1

3 2 8

6 17

05

18

ID0147856

31

FUEL LINES REF PART NO. NUMBER

QTY

1 116-866 2 110-249 3 116-108 4 116-108 5 116-108 6 116-108 7 116-108 8 156-253 9 362-1039 10 116-325 11 159-966 12 194-505 13 155-941 14 117-411 15 118-096 16 110-563 17 149-536 18 106-386 19 106-381

4 BULK HOSE (3/16",SOLD PER 1") 12 WORM CLAMP (1/4" TO 5/8") 31 BULK HOSE (5/16", SOLD PER 1") 60 BULK HOSE (5/16", SOLD PER 1") 36 BULK HOSE (5/16", SOLD PER 1") 44 BULK HOSE (5/16", SOLD PER 1") 30 BULK HOSE (5/16", SOLD PER 1") 1 S/O COUPLER (03H-05H) 1 FUEL TANK 2 GROMMET (.362") 2 S/O COUPLER (04H90-05H90) 1 FUEL PICKUP 1 FUEL FILTER (05H-05H. IN-LINE) 2 ABRASION SLEEVE (1.00" X 32") 24 BULK FUEL TUBING (1/4",PER FT) 2 SPRING CLAMP (3/8") 1 FUEL FILTER 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM)

DESCRIPTION

REMARKS

USE 1 @ 4" USE 1 @ 31" USE 1 @ 60" USE 1 @ 36" USE 1 @ 44" USE 1 @ 30"

USE 1 @ 24" FUEL FILTER ELEMENT 194-386

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0147856

32

ENGINE OIL DRAIN

7 5 1

6 2

3

4

04

ID0149231

33

ENGINE OIL DRAIN REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

2 WORM CLAMP (1/4" TO 5/8") 1 FITTING (06O-06H) 1 BK CONNECTOR (06O-06O90BK) 1 CAP (06OF) 30 BULK HOSE (3/8", SOLD PER FT) 1 ENGINE, KUBOTA D1105-T TIER 4i 1 ADAPTER (M12-1.25 X 06H)

110-249 157-947 154-229 154-326 116-881 195-1169 153-1007

DESCRIPTION

REMARKS

USE 1 @ 30 "

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0149231

34

ENGINE OIL FILTER

4 3 2

5

1 6 2

7 6

8 7

05

ID0149311

35

ENGINE OIL FILTER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 2 2 1 1 1 1 1

502-161 154-420 106-162 150-1935 150-1936 154-776 154-881 194-881

DESCRIPTION

REMARKS

REMOTE HEAD CONNECTOR ( 08N-06090 ) FLG SCREW (M8-1.25 X 20MM, GD8) ELBOW (M16-1.50-060) CONNECTOR (M16-1.50-06O) HOSE (06OFX-42"-3000) HOSE (06OFX90-46"-3000) OIL FILTER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0149311

36

NOTES:

ID0134963

37

FRAME COMPONENTS

ID0135068

38

BRAKE INSTALLATION

ENDS WITH S/N: CMW SK650CA0001530

2

9 12

11

8 15

13 11

4

14

10 11

6 3 7 5

13 7

14

1 6

3 11 16

05

ID0147955

39

BRAKE INSTALLATION

ENDS WITH S/N: CMW SK650CA0001530 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2 BRAKE PIN 1 BRAKE LEVER 4 FLG BOLT (3/8-NC X 1-1/4") 3 BELLEVILLE WASHER (1/2") 3 SLEEVE 4 SHEAVE 4 BRACKET 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 FLG LOCKNUT (M10-1.50) 2 EXTENSION SPRING 10 WASHER (M12) 1 BOLT (3/8-NC X 1-1/2") 2 SLEEVE 2 FLANGE LOCKNUT (3/8-NC) 2 BOLT (1/2-NC X 4") 1 CABLE (5/32 X 51.13")

179-857 327-967 105-677 105-058 170-1009 170-436 324-942 106-535 106-387 115-555 106-391 105-156 170-1010 106-194 105-111 194-885

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. CABLE ENDS INSTALL BETWEEN SPRING AND FRAME ON PIN BOLT ITEM 15 2. IF REPLACING COMPONENTS REPLACE WITH KIT 190-1493. SEE PARTS PAGE ID0238183 FOR INSTALLATION.

NOTE:

05

ID0147955

40

BRAKE INSTALLATION BEGINS WITH S/N: CMWSK650HA0001539

3 15

6

5

12

11 10

4

16 17

8

18 20 19

29 30

21

24

26 23

22

2 13

8 14

28 27

7

22 25

22 26 30

06

9

1 ID0238183

41

BRAKE INSTALLATION BEGINS WITH S/N: CMWSK650HA0001539 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY

DESCRIPTION

301-0165 2 BRAKE PIN 105-677 4 FLG BOLT (3/8-NC X 1-1/4") 327-967 1 BRAKE LEVER 105-058 3 BELLEVILLE WASHER (1/2") 107-043 1 SHLD BLT (M12 X 35MM,M10-1.50) 106-387 1 FLG LOCKNUT (M10-1.50) 115-555 2 EXTENSION SPRING 106-194 2 FLANGE LOCKNUT (3/8-NC) 105-111 2 BOLT (1/2-NC X 4") 106-391 1 WASHER (M12) 170-1010 1 SLEEVE 105-156 1 BOLT (3/8-NC X 1-1/2") 300-0090 4 CABLE GUIDE 105-223 1 WASHER (3/8") 105-1432 1 EYE BOLT (3/8-NF X 2") 105-093 1 NUT (3/8-NF) 110-138 1 TURNBUCKLE (3/8-NF X 1-3/4") 105-262 1 NUT (3/8-NC, LH) 110-193 1 CLEVIS (3/8-NF, LH) 110-053 1 CLEVIS PIN (3/8" X 1.078") 105-509 1 COTTER PIN (1/8" X 1") 115-013 3 ZERK (1\4-NF, STR) 156-258 2 CONNECTOR (1/4NFX1/8NPTX90) 350-2340 1 CABLE (5/32 X 43.5"), PARTS PAGE MODEL 300-9893 1 ZERK BRACKET 155-107 4 COUPLER (1/8NPTX1/4OD,STR) 115-172 2 COLLAR (02NF-02NF) 115-001 2 ZERK (02N) 115-381 26 BULK HOSE (1/4", SOLD PER 1") 110-628 4 SNAP-ON CLAMP (.468" TO .531")

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1, USE 2X AT 13" SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PARTS BELONG TO KIT 190-1493. THIS KIT SHOULD BE ORDERED IF NEEDING TO REPLACE BRAKE COMPONENTS REFERENCED ON PARTS PAGE ID0147955. BOLT 107-010 IS ALSO INCLUDED IN KIT 190-1493 @ QTY=2 TO MOUNT THE 300-9893 ZERK BRACKET. THEY WILL REPLACE THE 106-806 BOLTS SHOWN ON PARTS PAGE ID0148068 THAT MOUNT THE PLATFROM ISOLATORS TO THE FRAME.

NOTE:

06

ID0238183

42

COVERS

11 12

4

6

9

2 5

7

10

6 8 1

02

3

ID0148150

43

COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 FRAME 2 FLG LK SCREW (M10-1.50 X 20MM) 2 COVER 2 BUMPER 1 NOSE PIECE 8 FLG LK SCREW (M10-1.50 X 30MM) 2 NUT (1/4-NC) 2 BOLT (M8-1.25 X 20MM,BUT SOC) 12 BULK EDGE (5/32",SOLD PER 1") 1 BACK COVER 1 SEAT BACK CUSHION 2 FLG LK BOLT (3/8-NC X 3/4)

329-105 106-382 329-122 323-228 327-838 106-383 105-078 107-032 115-686 327-804 115-415 105-825

DESCRIPTION

REMARKS

USE 2 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0148150

44

ENGINE COMPARTMENT FLAPS

2 6 5

8 1

4

7 2 7 2 9

3 7

03

ID0147983

45

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

118-455 106-381 118-454 106-389 105-806 118-453 107-687 106-551 105-117

QTY

1 5 1 4 4 1 5 4 2

DESCRIPTION

REMARKS

FLAP FLG LK SCREW (M8-1.25 X 25MM) FLAP WASHER (M8) SCREW (M8-1.25 X 25MM) FLAP CLIP NUT M8-1.25, LONG, WIDE CLIP NUT (M8-1.25) WASHER (5/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0147983

46

HOOD

9

5

3

15

1

7 8

6

2

10 13

4 14

03

11

12

ID0147996

47

HOOD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

300-1140 105-883 105-047 327-814 106-029 118-500 318-588 117-558 110-348 117-003 105-834 105-572 105-245 110-827 322-390

QTY

1 1 1 1 5 1 1 2 4 1 5 1 5 1 1

DESCRIPTION

HOOD SUPPORT BAR FLG LK BOLT (3/8-NC X 2") LOCKNUT (3/8-NC) HOOD BOLT (3/8-NC X 3/4", BUT SOC) HINGE (3") MANUAL COMPARTMENT LATCH, ADJUST LEVER (LOCKING) POP RIVET (3/16" X .664") COMPRESSION SPRING - INSTALLED HEIGHT FLG LOCKNUT (3/8-NC) ROLL PIN (1/8" X 1") SCREW (M10-1.50 X 25MM) PIN SLEEVE

REMARKS

LOCTITE 242

LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0147996

48

MAIN FRAME & BRACES

3 4

1 5 7

2

6

05

ID0148005

49

MAIN FRAME & BRACES REF PART NO. NUMBER

1 2 3 4 5 6 7

327-968 327-656 106-334 106-709 106-383 106-387 300-2041

QTY

DESCRIPTION

1 1 4 4 4 4 2

CROSS BRACE BULKHEAD SCREW (M12-1.75 X 50MM) FLG LK NUT (M12-1.75) FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) SHIM

1

BULKHEAD

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

301-2588

SEE FOOTNOTE 1

FOOTNOTES:

1. REF #2 SUPERSEDED BY 3012588.

NOTE:

05

ID0148005

50

PLATFORM

9 3

2

6

7

4

5

5 1 7

04

8

ID0148068

51

PLATFORM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 2 1 2 2 2 6 2 2

327-694 115-063 323-608 177-045 107-565 106-685 106-397 106-806 107-010

DESCRIPTION

PLATFORM ISOLATOR,80X57CF M12-1.75 C70 MAT SPACER FLG LK SCREW (M12-1.75 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) WASHER (M12, HARDENED) FLG LK SCREW (M12-1.75 X 25MM) FLG LK SCREW (M12-1.75 X 30MM)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE BOLTS 107-010 FOR UNITS WITH BRAKE COMPONENTS SHOWN ON PARTS PAGE ID0238183, AND BOLTS 108-806 FOR UNITS WITH BRAKE COMPONENTS SHOWN ON PARTS PAGE ID0147955. THE ZERK BRACKET 300-9893 IS MOUNTED WITH 107-010 BOLTS.

NOTE:

04

ID0148068

52

OPERATOR CONSOLE 16

15

19

14 13 18 17

12 11

9

5 3

4

10 8

7 6

2 1

04

ID0147970

53

OPERATOR CONSOLE REF PART NO. NUMBER

QTY

1 195-1069 2 106-574 3 111-064 4 215-2594 5 306-608 6 213-277 7 214-852 8 217-020 9 217-051 10 217-512 11 217-027 12 217-021 13 363-705 14 106-383 15 106-640 16 214-301 17 306-603 18 306-607 19 110-560

1 2 1 1 1 1 1 2 1 1 1 1 1 4 2 1 1 1 2

DESCRIPTION

CABLE THROTTLE (34"HD) CLIP NUT (M6-1.00) KNOB (1/4-NC, ORANGE) HOUR METER BUTTON COVER INSERT (YELLOW) PREHEAT IGNITION SWITCH PILOT LIGHT INSERT (RED) ENG TEMP WATER TEMPERATURE GAUGE INSERT (RED) HYD OIL HI TEMP INSERT (RED) ENG OIL PSI CONTROL PANEL FLG LK SCREW (M10-1.50 X 30MM) SCREW (M6-1.00 X 20MM,BUT SOC) ACCESSORY SOCKET AUDIO ALARM HORN BUTTON POP RIVET (3/16" X 1/2", ALUM)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ACCESSORY SOCKET 214-301 INCLUDES: (2-WAY) MALE CONNECTOR 214-103, PACKARD MALE TERMINAL 214-104, ACCESSORY SOCKET 214-253, AND WEATHER-PAC SEAL (2.80mm) 157-645.

NOTE:

04

ID0147970

54

LIFT ARMS

BEGINS WITH S/N CMWSK650C70000927

21

23

2 26

20

1

4 22

18 30

19

17

24

31 29 28

29

25 6 16

3

9

8

14

11

2

15 10

27

13

2 7

02

5

12

ID0181769

55

LIFT ARMS

BEGINS WITH S/N CMWSK650C70000927 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

320-277 125-538 183-411 125-1000 181-974 110-973 179-104 179-908 181-982 179-907 106-469 105-969 106-470 105-814 106-095 320-689 107-304 322-362 106-861 323-626 323-625 107-483 106-535 179-658 184-803 300-2742 324-730 179-651 118-424 300-5003 105-510

QTY

1 3 2 1 3 2 2 1 1 1 1 2 1 2 2 2 4 3 6 1 1 1 1 6 4 1 1 2 2 2 2

DESCRIPTION

REMARKS

LIFT ARMS COMPOSITION BUSHING (1.5") PULL PIN (1/2" X 2") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") COVER PLATE TAPERED PIN (1.500" X 4.330") TAPERED PIN (1.25" X 3.54") TAPERED INSERT (1.25") TAPERED PIN (1.50" X 4.88") FLG SCREW (M12-1.75 X 30MM) FLG BOLT (5/8-NC X 1-1/2",GD8) FLG SCREW (M16-2.0 X 40MM) FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X1-3/4",3/8-NC) LIFT STOP SCREW (1/4-NC X 1",BUT SOC) BACKUP SPACER BOLT (1/4-NC X 3/4", SOC) LEVEL INDICATOR ROD LEVEL INDICATOR TUBE SHLD BLT (M12 X 40MM,M10-1.50) SHLD BLT (M12 X 30MM,M10-1.50) SPACER SPACER CYL (2.5 X 1.25 X 10.0) QUICK ATTACHMENT PLATE LOCK PIN BUSHING COMPRESSION SPRING LOCK PIN ROLL PIN (1/4" X 1-1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0181769

56

LIFT ARMS

ENDS WITH SERIAL NUMBER

21

23

2 26

20

1

4 22

18

30

19

17

24

31

29

25

28

6 16

3

9

8

14

11

2

15 10

27

13

2 7

05

5

12

ID0148199

57

LIFT ARMS

ENDS WITH SERIAL NUMBER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

320-277 125-538 183-411 125-1000 181-974 110-973 179-104 179-908 181-982 179-907 106-469 105-969 106-470 105-814 106-095 320-689 107-304 322-362 106-861 323-626 323-625 107-483 106-535 179-658 184-803 300-2742 329-177 179-651 118-424 320-287 105-510

QTY

1 3 2 1 3 2 2 1 1 1 1 2 1 2 2 2 4 3 6 1 1 1 1 6 4 1 1 2 2 2 2

DESCRIPTION

REMARKS

LIFT ARMS COMPOSITION BUSHING (1.5") PULL PIN (1/2" X 2") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") COVER PLATE TAPERED PIN (1.500" X 4.330") TAPERED PIN (1.25" X 3.54") TAPERED INSERT (1.25") TAPERED PIN (1.50" X 4.88") FLG SCREW (M12-1.75 X 30MM) FLG BOLT (5/8-NC X 1-1/2",GD8) FLG SCREW (M16-2.0 X 40MM) FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X1-3/4",3/8-NC) LIFT STOP SCREW (1/4-NC X 1",BUT SOC) BACKUP SPACER BOLT (1/4-NC X 3/4", SOC) LEVEL INDICATOR ROD LEVEL INDICATOR TUBE SHLD BLT (M12 X 40MM,M10-1.50) SHLD BLT (M12 X 30MM,M10-1.50) SPACER SPACER CYL (2.5 X 1.25 X 10.0) ATTACHMENT PLATE LOCK PIN BUSHING COMPRESSION SPRING LOCK PIN ROLL PIN (1/4" X 1-1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0148199

58

LIFT ARM INSTALLATION 4

7

2

6

5 8 1

3 13

14

10

9

9 12

11 14 02

ID0148213

59

LIFT ARM INSTALLATION REF PART NO. NUMBER

QTY

1 320-277 2 183-587 3 115-466 4 178-699 5 181-974 6 181-982 7 105-830 8 106-470 9 125-1000 10 125-538 11 110-055 12 115-483 13 300-1458 14 151-091

1 LIFT ARMS 2 TAPERED PIN (1.25" X 3") 2 EXTERNAL SNAP RING (1.500") 2 PIN 2 TAPERED INSERT (1.5") 2 TAPERED INSERT (1.25") 2 FLG LK BOLT (1/2-NC X 1-1/4") 2 FLG SCREW (M16-2.0 X 40MM) 4 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.5") AR MACH BUSHING (1-1/4", 14GA) 2 KLIP RING (1.250") 2 THRUST WASHER 2 CYL (2.0 X 1.25 X 16.0)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0148213

60

HYDRAULIC TANK INSTALLATION 1 15

2 3

5

4

6 7 8 9

10

11

12

14

04

13

ID0148245

61

HYDRAULIC TANK INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

108-230 327-993 118-476 177-251 150-1063 121-040 150-1235 155-144 214-854 115-286 115-165 106-383 327-946 107-661 105-214

QTY

1 1 1 1 1 1 1 1 1 1 1 2 1 2 6

DESCRIPTION

REMARKS

SCREW (M10-1.50 X 200MM) MOUNTING BRACKET FLAP SPACER FILLER NECK W/ SCREEN SIGHT GLASS HYDRAULIC RESERVOIR PLUG (20S) TEMPERATURE SWITCH(1/4NPT,MALE) REDUCER (08N-1/4-NF) PLUG (08N, SOC) FLG LK SCREW (M10-1.50 X 30MM) SUPPORT BRACKET FLG LKNUT (M10-1.50, PRV TRQ) FLG SCREW (#10-24 X .5")

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0148245

62

FUEL TANK INSTALLATION

9 11

15 5

12

13

14 10 3 6

1 8

7 4

04

2

ID0148264

63

FUEL TANK INSTALLATION REF PART NO. NUMBER

QTY

1 362-1473 2 325-260 3 325-259 4 106-383 5 177-251 6 108-230 7 107-661 8 115-444 9 364-698 10 118-476 11 300-1505 12 110-368 13 107-095 14 105-805 15 108-220

1 1 1 2 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

FUEL TANK SUPPORT BRACKET MOUNTING BRACKET FLG LK SCREW (M10-1.50 X 30MM) SPACER SCREW (M10-1.50 X 200MM) FLG LKNUT (M10-1.50, PRV TRQ) PLUG (04N, SOC, SS) FUEL CAP FLAP (FUEL TANK) FUEL CAP GUARD LOCK SNAPPER PIN (3/8" X 1-1/2") FLG SCREW (M8-1.25 X 16MM) WASHER BELLEVILLE (3/8) SLAB BASE WELD NUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0148264

64

BATTERY TRAY & HEAT SHIELD 9

1 6

10

8

13

11

4 12

14 1

15

2 3

7

7 5 1

14

1

16

7

03

ID0148024

65

BATTERY TRAY & HEAT SHIELD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

106-162 327-664 327-667 107-554 327-666 106-381 106-386 105-665 215-244 327-668 105-798 106-551 106-380 105-117 115-686 110-259

QTY

6 1 1 1 1 1 7 1 1 1 1 1 1 2 4 1

DESCRIPTION

FLG SCREW (M8-1.25 X 20MM, GD8) BATTERY TRAY HEAT SHIELD BRACKET BATTERY HOLD DOWN HEAT SHIELD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 55MM) BATTERY HEAT SHEILD BRACKET FLG SCREW (M8-1.25 X 25MM, BX) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) WASHER (5/16") BULK EDGE (5/32",SOLD PER 1") BOLT-ON CLAMP (.625")

REMARKS

SIZE 78, 1000CA, 800CCA

USE 1 @ 4". USE LOCTITE 401

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0148024

66

RIGHT TRACK ASSEMBLY

ENDS WITH S/N: CMWSK650V70000542

12

1

4 8 9

6

15 11 7 2 10

5

3

14

13

07

ID0148046

67

RIGHT TRACK ASSEMBLY

ENDS WITH S/N: CMWSK650V70000542 REF PART NO. NUMBER

QTY

1 141-811 2 117-191 3 105-065 4 105-871 5 310-650 6 300-1286 7 301-667 8 107-316 9 106-033 10 106-442 11 107-337 12 105-501 13 350-1641 14 170-335 15 158-242 16 170-336

1 1 4 4 1 1 1 1 1 4 4 1 1 4 1 1

DESCRIPTION

13 TOOTH SPROCKET TRACK SPRING LOCKNUT (1/2-NC) BOLT (1/2-NC X 2" GD8) PUSH FORK TRACK FRAME RIGHT SPRING GUIDE SET SCREW JAM NUT (1-NC) FLG LKNUT (M16-2.0,PRVTRQ10.9) SCREW (M16-2.00 X 150MM, 10.9) COTTER PIN (.125" X 2.0") FRONT IDLER ROLLER IDLER ROLLER HYDRAULIC MOTOR-GD/THRUST FRONT IDLER ROLLER

REMARKS

COMPRESS TO 9-5/8" OBSOLETE 300-1291 TRACK FRAME LEFT

BEGINS WITH S/N: CMWSK650L70000428 SEE FOOTNOTE 1 AND 2 ENDS WITH S/N: CMWSK650A60000427

NOT SHOWN:

FOOTNOTES:

1. MOTOR 158-242 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KET 165-915. REPLACEMENT PARTS: SEAL KIT 500-658.

2. TORQUE NUT OF HYD MOTOR TO 275 FT-LBS DRY, 225 FT-LBS LUBRICATED. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.

NOTE:

07

ID0148046

68

RIGHT TRACK ASSEMBLY

BEGINS WITH S/N: CMWSK650A70000543 ENDS WITH S/N: CMWSK650L90001356

14 12

1

4 8 9

15 14 10 6 7 2 11 3

5

13

08

ID0171062

69

RIGHT TRACK ASSEMBLY

BEGINS WITH S/N: CMWSK650A70000543 ENDS WITH S/N: CMWSK650L90001356 REF PART NO. NUMBER

QTY

1 141-811 2 117-191 3 105-065 4 105-871 5 300-3685 6 300-1286 7 301-667 8 107-316 9 106-033 10 107-337 11 106-442 12 105-501 13 170-335 14 158-242 15 108-166

1 1 4 4 1 1 1 1 1 4 4 1 4 1 1

DESCRIPTION

13 TOOTH SPROCKET TRACK SPRING LOCKNUT (1/2-NC) BOLT (1/2-NC X 2" GD8) IDLER ROLLER SUB-ASSEMBLY TRACK FRAME RIGHT SPRING GUIDE SET SCREW JAM NUT (1-NC) SCREW (M16-2.00 X 150MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) COTTER PIN (.125" X 2.0") IDLER ROLLER HYDRAULIC MOTOR-GD/THRUST CSTL NUT (1-20 NEF), HARDENED

REMARKS

COMPRESS TO 9-5/8"

300-1291 TRACK FRAME LEFT

SEE FOOTNOTE 1, 2, 3, AND 4 SEE FOOTNOTE 1, AND 2

NOT SHOWN:

FOOTNOTES:

1. MOTOR 158-242 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KEY 165-915.

2. REPLACE CASTLE NUT 107-034 WITH 108-166 3. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN SPROCKET AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN SPROCKET AND THE TAPERED MOTOR SHAFT. ALLOW SPROCKET AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. TORQUE NUT OF HYD MOTOR TO 275 FT-LBS DRY. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. NOTE: DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION TO REMOVE CONTAMINATED FROM SPROCKET OR ON MOTOR SHAFT. 4. USE SEAL KIT, 191-481, AND SHAFT AND BEARING KIT, 502-176, FOR SERVICE PARTS FOR 158-242 HYD MOTOR. NOTE:

08

ID0171062

70

RIGHT TRACK ASSEMBLY

BEGINS WITH S/N: CMWSK650H90001357

14 12

1

4 8 9

15 14 10 6 7 2 11 3

5

13

04

ID0201879

71

RIGHT TRACK ASSEMBLY

BEGINS WITH S/N: CMWSK650H90001357 REF PART NO. NUMBER

QTY

1 140-1087 2 117-191 3 105-065 4 105-871 5 300-6410 6 300-1286 7 301-667 8 107-316 9 106-033 10 107-337 11 106-442 12 105-501 13 170-335 14 158-242 15 108-166

1 1 4 4 1 1 1 1 1 4 4 1 4 1 1

DESCRIPTION

13 TOOTH SPROCKET TRACK SPRING LOCKNUT (1/2-NC) BOLT (1/2-NC X 2" GD8) RIGHT IDLER ROLLER SUB-ASSEMBLY TRACK FRAME RIGHT SPRING GUIDE SET SCREW JAM NUT (1-NC) SCREW (M16-2.00 X 150MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) COTTER PIN (.125" X 2.0") IDLER ROLLER HYDRAULIC MOTOR-GD/THRUST CSTL NUT (1-20 NEF), HARDENED

REMARKS

COMPRESS TO 9-5/8" 300-3685 LEFT IDLER ROLLER SUB-ASSEMBLY 300-1291 TRACK FRAME LEFT

SEE FOOTNOTE 1, 2, 3, 4, AND 5 SEE FOOTNOTE 1, AND 2

NOT SHOWN:

FOOTNOTES:

1. MOTOR 158-242 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KEY 165-915.

2. REPLACE CASTLE NUT 107-034 WITH 108-166 3. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN SPROCKET AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN SPROCKET AND THE TAPERED MOTOR SHAFT. ALLOW SPROCKET AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. TORQUE NUT OF HYD MOTOR TO 275 FT-LBS DRY. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. NOTE: DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION TO REMOVE CONTAMINATED FROM SPROCKET OR ON MOTOR SHAFT. 4. USE SEAL KIT, 191-481, AND SHAFT AND BEARING KIT, 502-176, FOR SERVICE PARTS FOR 158-242 HYD MOTOR. 5. REPLACE KEY 165-915 WITH 166-1011.

04

ID0201879

72

TRACK INSTALLATION

1

5

NOTE 1 NOTE 2

4

6 3

7

2

03

ID0148057

73

TRACK INSTALLATION REF PART NO. NUMBER

QTY

1 327-987 2 106-616 3 106-398 4 106-381 5 107-135 6 300-2945 7 106-383

2 8 8 4 4 2 4

DESCRIPTION

COVER SCREW (M16-2.00 X 55MM, 10.9) WASHER (M16, HARDENED) FLG LK SCREW (M8-1.25 X 25MM) CLIP NUT (M8-1.25) CASE DRAIN GUARD FLG LK SCREW (M10-1.50 X 30MM)

REMARKS

SEE FOOTNOTE 1 TORQUE TO 140 LB FT

NOT SHOWN:

FOOTNOTES:

1. COVER SHOWN IN WIDE TRACK SETTING INSTALLATION. INSTALL COVER WITH OPPOSITE SIDE UP FOR NARROW TRACK SETTING INSTALLATION.

NOTE:

1. USE THESE HOLES FOR NARROW TRACK CONFIGURATION. 2. USE THESE HOLES FOR WIDE TRACK CONFIGURATION.

03

ID0148057

74

RUBBER TRACK OPTIONS

BEGINS WITH S/N CMWSK650V70000945

1

2

3

4

03

ID0182615

75

RUBBER TRACK OPTIONS

BEGINS WITH S/N CMWSK650V70000945 REF PART NO. NUMBER

1 2 3 4

300-4856 300-4854 300-4853 300-4855

QTY

2 2 2 2

DESCRIPTION

RUBBER TRACK (180x42x72, TF) RUBBER TRACK (230X42X72, TF) RUBBER TRACK (230 X 42 X 72) RUBBER TRACK (180 X 42 X 72)

REMARKS

GENERAL PURPOSE, NARROW TRACK TURF FRIENDLY, WIDE TRACK AGGRESSIVE, WIDE TRACK AGGRESSIVE, NARROW TRACK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0182615

76

RUBBER TRACK OPTIONS ENDS WITH SERIAL NUMBER

1

2

3

03

ID0148062

77

RUBBER TRACK OPTIONS ENDS WITH SERIAL NUMBER REF PART NO. NUMBER

1 2 3

329-121 327-732 325-831

QTY

DESCRIPTION

1 RUBBER TRACK (180x42x72, TF) 1 RUBBER TRACK (230X42X72, TF) 1 RUBBER TRACK (230 X 42 X 72)

REMARKS

GENERAL PURPOSE, NARROW TRACK TURF FRIENDLY, WIDE TRACK AGGRESSIVE, WIDE TRACK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0148062

78

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

79

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

80

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145

3

1 4

2

4

04

ID0167047

81

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126 REF PART NO. NUMBER

QTY

350-1641 1 300-3079 2 353-477 3 105-561 4 350-1642

1 2 2 1

DESCRIPTION

FRONT IDLER ROLLER SHAFT, IDLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") FRONT IDLER SUB

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145 REMARKS

INCLUDES REF NO'S 1 - 4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006.

2. SEE PARTS PAGE "FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

04

ID0167047

82

FRONT IDLER

BEGINS WITH S/N: CMWSK500L70000268 BEGINS WITH S/N: CMWSK650A70000543

BEGINS WITH S/N: CMWXT850K70000146 ENDS WITH S/N: CMWSK650AA0001540

4

1

2

3

3

04

3

ID0170731

83

FRONT IDLER

BEGINS WITH S/N: CMWSK500L70000268 BEGINS WITH S/N: CMWSK650A70000543 REF PART NO. NUMBER

QTY

300-3685 1 300-3686 2 300-3079 3 350-1642 4 105-170

1 1 1 2

DESCRIPTION

FRONT IDLER SUB- ASSEMBLY PUSH FORK SHAFT, IDLER FRONT IDLER SUB BOLT (5/16-NC X 3")

BEGINS WITH S/N: CMWXT850K70000146 ENDS WITH S/N: CMWSK650AA0001540 REMARKS

INCLUDES REF NO'S 1 - 4 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006

NOTE:

04

ID0170731

84

FRONT IDLER

BEGINS WITH S/N: CMWSK650LA0001541 BEGINS WITH S/N: CMWXT855P90000001

2

1

3

4

4

03

4

ID0253424

85

FRONT IDLER

BEGINS WITH S/N: CMWSK650LA0001541 BEGINS WITH S/N: CMWXT855P90000001 REF PART NO. NUMBER

300-3685 1 350-2317 2 105-170 3 300-3079 4 350-1642

QTY

DESCRIPTION

- LEFT FRONT IDLER SUB - ASSEMBLY 1 PUSH FORK 2 BOLT (5/16-NC X 3") 1 SHAFT, IDLER 1 FRONT IDLER SUB

REMARKS

INCLUDES REF NO'S 1-4. RIGHT FRONT IDLER SUB 300-6410 SUPERCEDES P/N 300-3686 "PUSH FORK" SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006. USE "GREASE ABLE IDLER" INSTALLATION INSTRUCTIONS. 2. ZERK REPLACEMENT P/N 115-001

NOTE:

03

ID0253424

86

IDLER ROLLER

1

2

1

06

ID0024145

87

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

88

BOLT-ON TOOTH

3 5

1

4

01

2

ID0220058

89

BOLT-ON TOOTH REF PART NO. NUMBER

QTY

1 300-7090 2 300-7091 3 105-1283 4 106-096 5 105-065

1 1 1 2 2

DESCRIPTION

REMARKS

BOLT-ON TOOTH ADAPTER DUAL PURPOSE TOOTH COIL PIN FLG BOLT (1/2-NC X 1-3/4",GD8) LOCKNUT (1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0220058

90

NOTES:

ID0134963

91

HYDRAULICS

ID0135071

92

INLET HYDRAULICS & FILTER MOUNT 10

3 11

12

4

8

1 5 6 7

2

5

9

05

ID0148741

93

INLET HYDRAULICS & FILTER MOUNT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

159-386 149-412 105-836 157-997 159-731 116-636 110-026 327-656 154-405 105-820 105-095 110-332

QTY

DESCRIPTION

1 1 1 1 2 7 2 1 1 1 1 1

FILTER HEAD (12SF-12SF) FILTER ELEMENT (1-UNF) FLG LK BOLT (1/4-NC X 1/2") BRANCH TEE (12S-12O-12H) S/O COUPLER (12OFX-12H90) BULK HOSE (3/4", SOLD PER FT) WORM CLAMP (1/2" TO 1-1/4") BULKHEAD CONNECTOR (08S-120) FLG LK BOLT (1/4-NC X 3/4") WASHER (1/4") BOLT-ON CLAMP (1-5/8")

1

BULKHEAD

REMARKS

USE 1 @ 6" SEE FOOTNOTE 1

NOT SHOWN:

301-2588

SEE FOOTNOTE 1

FOOTNOTES:

1. REF. #8 SUPERSEDED BY 301-2588.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

05

ID0148741

94

AUXILIARY HYDRAULICS

SK650 ENDS WITH S/N: CMWSK650_______

17

16

7

11 14 15 19 6 20 8

18

9

12

13

10

5 2

4

1

3

09

ID0148294

95

AUXILIARY HYDRAULICS

SK650 ENDS WITH S/N: CMWSK650_______ REF PART NO. NUMBER

QTY

1 106-332 2 159-788 3 105-894 4 154-220 5 154-279 6 154-971 7 515-074 8 154-971 9 117-996 10 117-168 11 154-438 12 154-233 13 159-946 14 154-221 15 159-945 16 154-348 17 154-373 18 159-871 19 159-870 20 105-1284

2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

SCREW (M10-1.50 X 70MM) QDC MANIFOLD LOCKNUT(M10-1.50,PRV TRQ,10.9) CONNECTOR (04O-06S) CONNECTOR (08O-10S) HOSE (08OFX90-78"-3000) HOSE (04OFX90S-77"-3000) HOSE (08OFX90-78"-3000) ABRASION SLEEVE (1.00" X 78") ABRASION SLEEVE (1.00" X 80"") CONNECTOR (08S-08O, LG) CONNECTOR (08S-08O) HYD CONTROL VALVE (3-SPOOL) CONNECTOR (06S-06O) PILOT CONTROL VALVE UN BR TEE (06OFX-06O-06O) REDUCER (04O-06OF) DUST CAP DUST CAP DUST CAP (3/8" QD)

REMARKS

OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS.

SEE FOOTNOTE 1

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

1. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

09

ID0148294

96

AUXILIARY HYDRAULICS

SK650 BEGINS WITH S/N: CMWSK650_______

17

16

7

11 14 15 19 6 20 8

18

9

12

13

10

5 2

4

1

3

02

ID0304673

97

AUXILIARY HYDRAULICS

SK650 BEGINS WITH S/N: CMWSK650_______ REF PART NO. NUMBER

QTY

1 106-332 2 150-2410 3 105-894 4 154-220 5 154-279 6 154-971 7 515-074 8 154-971 9 117-996 10 117-168 11 154-438 12 154-233 13 159-946 14 154-221 15 159-945 16 154-348 17 154-373 18 159-871 19 159-870 20 105-1284

2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

SCREW (M10-1.50 X 70MM) QDC MANIFOLD LOCKNUT(M10-1.50,PRV TRQ,10.9) CONNECTOR (04O-06S) CONNECTOR (08O-10S) HOSE (08OFX90-78"-3000) HOSE (04OFX90S-77"-3000) HOSE (08OFX90-78"-3000) ABRASION SLEEVE (1.00" X 78") ABRASION SLEEVE (1.00" X 80"") CONNECTOR (08S-08O, LG) CONNECTOR (08S-08O) HYD CONTROL VALVE (3-SPOOL) CONNECTOR (06S-06O) PILOT CONTROL VALVE UN BR TEE (06OFX-06O-06O) REDUCER (04O-06OF) DUST CAP DUST CAP DUST CAP (3/8" QD)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1

NOT SHOWN:

150-3702 150-3703 150-3704

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

FOOTNOTES:

1. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0304673

98

LIFT CYLINDER HYDRAULICS 9 4 12

68 10 11

1

12

7 2 3

9 10 5 11 1

02

ID0148315

99

LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

154-252 117-416 117-612 154-265 117-621 154-220 151-091 159-946 154-729 515-447 154-669 149-362

QTY

4 2 1 2 1 2 2 1 1 1 1 1

DESCRIPTION

REMARKS

CONNECTOR (04S-04O90) ABRASION SLEEVE (1.00" X 50") ABRASION SLEEVE (1.00" X 46") UNION RUN TEE (04OFX-04O-04O) ABRASION SLEEVE (1.00" X 45") CONNECTOR (04O-06S) CYL (2.0 X 1.25 X 16.0) HYD CONTROL VALVE (3-SPOOL) HOSE (04OFX90-44"-3000) HOSE (04OFX90S-48"-3000) HOSE (04OFX-50"-3000) HOSE (04OFX90S-46"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0148315

100

TILT CYLINDER HYDRAULICS

6

7

10

11 9

11

4 8

13

12

14 3

10

5

1 2

03

ID0148347

101

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 154-342 2 159-532 3 320-740 4 154-228 5 117-996 6 154-255 7 154-220 8 300-2742 9 159-946 10 152-161 11 152-161 12 154-373 13 159-537 14 157-038

1 1 1 2 2 2 2 1 1 1 1 2 1 1

DESCRIPTION

REMARKS

CONNECTOR (06S-06O90) HYD LINE (-06) TILT CYLINDER BULKHEAD PLATE UNION (06O-06OFX90) ABRASION SLEEVE (1.00" X 78") UNION (04O-04OFX90) CONNECTOR (04O-06S) CYL (2.5 X 1.25 X 10.0) HYD CONTROL VALVE (3-SPOOL) HOSE (04OFX-91"-3000) HOSE (04OFX-91"-3000) REDUCER (04O-06OF) CONNECTOR (06S-06OBK25) O-RING (012 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

03

ID0148347

102

GROUND DRIVE HYDRAULICS

5 6

1 8

6

4

8

7 5 1

9 1 LOWER PORT

2

4

1

3

3

11

ID0148398

103

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

154-233 150-3128 158-242 155-193 154-256 515-025 154-750 159-824 152-158

QTY

8 1 2 4 4 1 1 1 1

DESCRIPTION

CONNECTOR (08S-08O) TANDEM HYDRO PUMP HYDRAULIC MOTOR-GD/THRUST REDUCER (10S-08SF) UNION (08O-08OFX90) HOSE (08OFX90S-40"-3000) HOSE (08OFX90-28"-3000) HOSE (08OFX90S-38"-3000) HOSE (08OFX90M-29"-3000)

REMARKS

SEE FOOTNOTE 1 & 3, SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 2

NOT SHOWN:

500-2320 500-1847 500-1858

CONTROL HEAD SEAL KIT CONTROL HEAD PIN, CONTROL (OILGEAR HYD. PUMP)

FOOTNOTES:

1. USE OF TANDEM HYDRO PUMP 159-986 ENDS WITH S/N: A6000332. PUMP 150-1399 BEGINS WITH S/N: C6000336 2. USE SEAL KIT, 191-481, AND SHAFT AND BEARING KIT, 502-176, FOR SERVICE PARTS FOR 158-242 HYD MOTOR. 3. TANDEM HYDRO PUMP 150-3128 SUPERSEDES 150-1399. FACTORY INSTALLATION OF PUMP 150-3128 BEGINS WITH S/N CMWSK650HA0001539.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

11

ID0148398

104

CASE DRAIN HYDRAULICS

4

3

12 6

2

2 16

11

5

1 17

2 10

8

13 9

14

15

13 14 16 7

04

7

ID0148731

105

CASE DRAIN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 CONNECTOR (12S-12O) 3 CONNECTOR (08S-08O) 1 TEE (12O-12OFX90-08SF) 1 COUPLER (08OFX90-08H-3000) 33 BULK HOSE (1/2",SOLD PER 1") 2 WORM CLAMP (7/16" TO 1") 2 CONNECTOR (04S-04O90) 1 S/O COUPLER (12S-12H90-06SF) 1 CONNECTOR (06S-04O-040) 1 UNION (08O-08OFX90) 1 UN BR TEE (08OFX-08O-08O) 1 S/O COUPLER (08OFX90L-08H) 1 HOSE (04OFX90-20"-3000) 1 HOSE (04OFX45-18"-3000) 1 HARDLINE 2 HYDRAULIC MOTOR-GD/THRUST 1 RADIATOR/OIL COOLER

154-269 154-233 152-157 510-305 116-322 110-217 154-252 155-198 159-963 154-256 154-257 152-155 515-041 154-934 152-121 158-242 194-635

DESCRIPTION

REMARKS

USE 1 @ 31"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE SEAL KIT, 191-481, AND SHAFT AND BEARING KIT, 502-176, FOR SERVICE PARTS FOR 158-242 HYD MOTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

04

ID0148731

106

CHARGE PRESSURE HYDRAULICS

3 2 7 1

8

4

4

04

6

5

7

ID0148603

107

CHARGE PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-945 154-230 159-156 154-235 154-226 155-163 515-121 152-122

QTY

1 1 1 2 1 1 1 1

DESCRIPTION

PILOT CONTROL VALVE BRANCH TEE (06S-04O-04O) QDC ADAPTER (02-040F) CONNECTOR (08S-08O90) CONNECTOR (04O-06S90) REDUCER (08S-06SF) HOSE (04OFX45-56"-3000) HARDLINE

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 159-1004 REPLACEMENT HANDEL, KNOB AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

04

ID0148603

108

FORWARD PILOT HYDRAULICS

1

2 4

6

5

6 3

08

ID0148367

109

FORWARD PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

159-945 154-250 154-705 515-730 150-3128 154-278

QTY

1 2 1 1 1 2

DESCRIPTION

PILOT CONTROL VALVE CONNECTOR (04O-06S45) HOSE (04OFX90-60"-3000) HOSE (04OFX90-54"-3000) TANDEM HYDRO PUMP CONNECTOR (04S-04O)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1, & 3. SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

500-2320 500-1847

CONTROL HEAD SEAL KIT CONTROL HEAD

FOOTNOTES:

1. USE OF TANDEM HYDRO PUMP 159-986 ENDS WITH S/N: A6000332 PUMP 150-1399 BEGINS WITH S/N: C6000336 2. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520 3. USE OF TANDEM HYDRO PUMP 150-1399 ENDS WITH S/N: PUMP 150-3128 BEGINS WITH S/N:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

08

ID0148367

110

REVERSE PILOT HYDRAULICS

1

2 4

6

5

6

3

08

ID0148376

111

REVERSE PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

159-945 154-250 154-705 154-705 150-3128 154-278

QTY

1 2 1 1 1 2

DESCRIPTION

PILOT CONTROL VALVE CONNECTOR (04O-06S45) HOSE (04OFX90-60"-3000) HOSE (04OFX90-60"-3000) TANDEM HYDRO PUMP CONNECTOR (04S-04O)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1, & 3. SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

500-2320 500-1847

CONTROL HEAD SEAL KIT CONTROL HEAD

FOOTNOTES:

1. USE OF TANDEM HYDRO PUMP 159-986 ENDS WITH S/N: A6000332 PUMP 150-1399 BEGINS WITH S/N: C6000336 2. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

3. USE OF TANDEM HYDRO PUMP 150-1399 ENDS WITH S/N: PUMP 150-3128 BEGINS WITH S/N:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

08

ID0148376

112

RETURN HYDRAULICS SK650

10

1

9

4

3

11

2 5

22 6 24 30 26 20

23

7 10 16 6

29

2

28 21

15 17

21

12

20

27

25

13 18 14

20

19

8 20

08

ID0148767

113

RETURN HYDRAULICS SK650

REF PART NO. NUMBER

QTY

1 159-945 2 152-156 3 154-221 4 154-348 5 116-881 6 110-249 7 159-946 8 116-460 9 116-460 10 110-353 11 152-162 12 159-386 13 154-269 14 157-997 15 152-157 16 154-369 17 155-197 18 105-1027 19 116-636 20 110-026 21 111-011 22 154-270 23 155-046 24 514-047 25 155-198 26 155-245 27 159-963 28 116-636 29 115-777 30 155-709

1 PILOT CONTROL VALVE 2 S/O COUPLER (06OFX90-06H) 1 CONNECTOR (06S-06O) 1 UN BR TEE (06OFX-06O-06O) 18 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8") 1 HYD CONTROL VALVE (3-SPOOL) 24 BULK HOSE (1", SOLD PER FT) 28 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (3/4" TO 1-1/2") 1 S/O COUPLER (10S-16HL) 1 FILTER HEAD (12SF-12SF) 1 CONNECTOR (12S-12O) 1 BRANCH TEE (12S-12O-12H) 1 TEE (12O-12OFX90-08SF) 1 CONNECTOR (06O-10S) 1 REDUCER (12S-16H45) 1 S/O COUPLER (-12OFX-12H) 32 BULK HOSE (3/4", SOLD PER FT) 4 WORM CLAMP (1/2" TO 1-1/4") 2 WORM CLAMP (1" TO 1-3/4") 1 CONNECTOR (12S-12O90) 1 S/O COUPLER (12S-12H) 1 UNION (12J-12OFX) 1 S/O COUPLER (12S-12H90-06SF) 1 CHECK VALVE (12SF-12SF) 1 CONNECTOR (06S-04O-040) 13 BULK HOSE (3/4", SOLD PER FT) 1 ABRASION SLEEVE (1.59" X 15"") 1 O-RING (912 D90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 18" USE 1 @ 24" USE 1 @ 28"

USE 1 @ 31"

USE 1 @ 13"

NOT SHOWN:

FOOTNOTES:

1. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

08

ID0148767

114

GEAR PUMP PRESSURE HYDRAULICS

5

1

2

3

4 7 6 13 9

11 8

20

14 12

15 10

19 3 16 4 04

18

17 ID0148586

115

GEAR PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

QTY

1 154-235 2 159-946 3 515-452 4 159-851 5 150-1235 6 510-313 7 154-281 8 116-460 9 111-011 10 155-280 11 154-384 12 155-153 13 158-681 14 155-163 15 154-233 16 154-279 17 154-266 18 152-120 19 154-256 20 159-158

2 CONNECTOR (08S-08O90) 1 HYD CONTROL VALVE (3-SPOOL) 1 HOSE (08OFX90-72"-3000) 1 HOSE (08OFX90S-68"-3000) 1 HYDRAULIC RESERVOIR 1 COUPLER (16OFX90-16H-3000) 1 CONNECTOR (16S-16O) 29 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 1 S/O (20S-16H90,06SF-06SF-06SF) 2 PLUG (06S) 1 CONNECTOR (06S-06S) 1 RELIEF VALVE (AUXILIARY) 1 REDUCER (08S-06SF) 1 CONNECTOR (08S-08O) 2 CONNECTOR (08O-10S) 2 UNION RUN TEE (08OFX-08O-08O) 1 HARDLINE 1 UNION (08O-08OFX90) 1 QDC ADAPTER (02-08OFX)

DESCRIPTION

REMARKS

USE 1 @ 30"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

04

ID0148586

116

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS

13

6

1 12 14

11

10 8

9

2 3

7 4 5

20 21 16

17 18

15

26 27

24 19 20

22 21

23

17 (OLD STYLE KIT)

19 22

06

23

ID0183829

117

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS REF PART NO. NUMBER

150-1375 1. 500-1437 2. 500-1436 3. 500-1435 4. 500-2711 5. 500-1168 6. 499-331 7. 499-143 8. 157-218 9. 500-1049 10. 500-1048 11. 500-736 12. 500-1170 13. 500-1167 14. 500-1169 15. 499-006 16. 157-744 17. 499-139 18. 499-166 19. 499-133 20. 499-138 21. 499-134 22. 499-135 23. 499-137 24. 106-078 25. 107-427 26. 107-534 27. 107-322

QTY

1 2 1 1 1 1 1 1 3 4 3 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE (3-SPOOL) RING (5PY) VALVE BODY PLUG (SD5 THD) RELIEF VALVE KIT SPOOL (1CSVR/SD5) VALVE SPRING KIT VALVE LEVER O-RING (D70) FLOAT SPOOL NO 1 SPOOL PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) 8D3ME SPRING RETURN KIT W/ EXT 8CR4.5 SPRING RETURN KIT JOYSTICK LEVER ASSEMBLY SEAL, JOYSTICK ARTICULATED JOINT FULCRUM (JOYSTICK) ROD END PIN ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CLAMP NUT (M8-1.25) SCREW (M5X14MM) A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9)

SAME SERVICE PARTS FOR 159-946 CONTROL VALVE

INCLUDES REF NO.'S 17 & 19-27 AND NEW STYLE FULCRUM. OBSOLETE USE LOCTITE 243 OR EQUIVALENT. OBSOLETE

USE LOCTITE 243 OR EQUIVALENT.

NOT SHOWN:

190-734

SEAL KIT

FOOTNOTES:

NOTE:

06

ID0183829

118

HYDRAULIC CONTROL VALVE

2

1

23

3

2

5

6

4

7 3 33

10

8

11 32

30 31

16 17

29

18 19

9 15 25 24 12

21

14 15

27

26

22

28

16 17

13

20

18 19 20

25 24 22 (OLD STYLE KIT) 21 05

ID0266681

119

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

QTY

159-946 1. 500-1369 1 2. 500-1373 2 3. 157-218 5 4. 500-1437 1 5. 500-1435 1 6. 500-1170 1 7. 500-736 1 8. 500-1048 1 9. 500-1168 1 10. 499-143 1 11. 107-429 2 12. 107-432 2 13. 107-428 2 14. 499-166 1 15. 107-427 2 16. 106-078 3 17. 499-138 1 18. 499-134 1 19. 107-534 3 20. 499-137 1 21. 499-135 1 22. 107-322 3 23. 499-331 1 24. 499-133 1 25. 499-139 2 26. 153-080 1 27. 157-744 1 28. 499-006 1 29. 500-2711 1 30. 149-664 1 31. 500-1436 1 32. 500-1049 1 33. 500-1169 1

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) SPOOL CONTROL KIT SPOOL BONNET O-RING (___ D70) RING (5PY) PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) PLUG (SD5 THD) NO. 1 SPOOL SPOOL (1CSVR/SD5) VALVE LEVER SCREW ( M5 X 35MM) WASHER, SCHNORR SCREW (M5X10MM) FULCRUM (JOYSTICK) SCREW ( M5 X 14MM) NUT (M8-1.25) ROD END ARTICULATION HOLDER A6 GALVANIZED WASHER BELLOW CLAMP RUBBER BELLOW SCREW (M6-1.00X25MM,SOC,12.9) VALVE SPRING KIT ROD END PIN ARTICULATED JOINT VALVE FLANGE SEAL, JOYSTICK JOYSTICK LEVER ASSEMBLY RELIEF VALVE KIT CHECK VALVE VALVE BODY FLOAT SPOOL 8CR4.5 SPRING RETURN KIT

INCLUDES REF NO.'S 1-34 INCLUDES REF NO. 2

INCLUDES REF NO. 11

OBSOLETE

USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE OBSOLETE INCLUDES REF NO.'S 15-22, 24 & 25 AND NEW STYLE FULCRUM.

INCLUDES REF NO. 30 INCLUDES REF NO. 2

NOT SHOWN:

190-734

SEAL KIT

FOOTNOTES:

NOTE:

05

ID0266681

120

HYDRAULIC COMPONENT MOUNTING 14

13 11

12 5

4 7

6 10 23 2

9 1

8

24

17

19

18 3 03

16 22

20 15 21 ID0148791

121

HYDRAULIC COMPONENT MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

159-945 106-161 106-385 329-297 110-530 107-669 327-702 106-163 106-386 107-872 327-695 106-991 118-336 324-984 327-703 177-045 107-565 106-685 108-142 115-640 105-085 106-397 159-946 194-884

QTY

1 4 4 1 1 1 1 2 5 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

PILOT CONTROL VALVE FLG SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) LEVER HANDLE (1/2-NC, GREEN) JAM NUT (M12-1.75) VALVE BRACKET FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 65MM) CABLE HOOK LEVER FLG LK SCREW (M8-1.25 X 20MM) KNOB (3/8-NC YELLOW) LEVER RELEASE PEDAL SPACER FLG LK SCREW (M12-1.75 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) EYE BOLT (1/4-NC X 3") COMPRESSION SPRING (3") LOCKNUT (1/4"-NC) WASHER (M12, HARDENED) HYD CONTROL VALVE (3-SPOOL) CABLE (5/32 X 26.25")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 159-1004 REPLACEMENT HANDEL, KNOB, AND JAM NUT. KNOB ONLY IS 500-2520.

NOTE:

03

ID0148791

122

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

123

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

124

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

125

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

126

HYDRAULIC CYL. (2.5 X1.25 X 10.0)

1

6

11 13

12 5

7 8 4 9 10

3

2

04

ID0162445

127

HYDRAULIC CYL. (2.5 X1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2742 150-692 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC CYL. (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

04

ID0162445

128

OPTIONAL CASE DRAIN KIT ENDS WITH S/N

7

8

1 5

2

6

3 4

02

ID0007495

129

OPTIONAL CASE DRAIN KIT ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-030 155-163 159-650 322-996 515-119 117-414 154-221 110-373

QTY

1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

QDC ADAPTER (08-08SF) REDUCER (08S-06SF) BK CONNECTOR (08S-06O) BULK HEAD BRACKET HOSE (06OFX45-92"-3000-AR) ABRASION SLEEVE (1.00" X 88") CONNECTOR (06S-06O) BOLT-ON CLAMP (13/16")

NOT SHOWN:

FOOTNOTES:

ITEMS #1-8 INCLUDED IN CASE DRAIN KIT #104-044

NOTE:

02

ID0007495

130

COLD START BYPASS INSTALLATION

4 5 1 2 3

7 6 8 11

10

8 9

12 10

03

ID0153865

131

COLD START BYPASS INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

300-1614 159-925 106-328 106-386 106-163 154-236 154-234 154-740 154-266 154-750 500-302 154-253

QTY

1 1 2 4 2 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

BRACKET HYD FLOAT VALVE SCREW (M8-1.25 X 40MM) FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 30MM) CONNECTOR (08O-12S90) CONNECTOR (08O-12S) HOSE (08OFX90S-26"-3000) UNION RUN TEE (08OFX-08O-08O) HOSE (08OFX90-28"-3000) PLUG (-12 S) CONNECTOR (06S-08090)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0153865

132

NOTES:

ID0134963

133

ELECTRICAL

ID0135070

134

BATTERY & CABLES

4

1

2

3

5

03

ID0148465

135

BATTERY & CABLES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 BAT CABLE (1 GA X 40", RED) 1 BAT CABLE (1 GA X 28", BLK) 1 TERMINAL COVER (RED) 1 BATTERY DISCONNECT SWITCH 38 BULK TUBING (3/4".SOLD PER FT)

215-365 215-1029 116-679 217-833 116-389

DESCRIPTION

REMARKS

OPTIONAL USE 1 @ 38"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0148465

136

RELAY PANEL

7 6 8

HARNESS

1

4

2

4

3 5

02

9 HARNESS

ID0148504

137

RELAY PANEL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

329-107 217-826 217-710 110-449 106-542 106-850 106-558 106-205 217-937

QTY

1 2 2 4 2 2 2 2 1

DESCRIPTION

REMARKS

BRACKET MINI RELAY (SDPT) MICRO RELAY (SPDT) POP RIVET (3/16" X .690") SCREW (M5-0.80X16MM, PAN PLPS) LOCKNUT (M5-0.80) CLIP NUT (M10-1.50) WASHER (.191") START BYPASS DELAY TIMER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0148504

138

NOTES:

ID0134963

139

MISCELLANEOUS

ID0135063

140

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

141

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

142

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

143

144

SK650 Related Publications Component

Ass’y

P/N

Model: SK650 .................... Parts Manual .................................................................... ............. 053-1010 SK650 .................... Operators Manual ............................................................. ............. 053-1028 SK650 .................... Repair Guide (Service Manual) ....................................... .................. N/A SK650 .................... Technical Supplement ..................................................... ............. 053-1024 Engine: Kubota 31.5 hp ...... Parts Manual – D1105T T2/T4i…..194-634/195-1169……053-082/053-1339 Kubota ................... Operation Manual – D1105B/D1105T T2/T4i ……………...054-051/053-1337 Kubota ................... Service (Shop) Manual – D1105B/D1105T T2/T4i .......... .............. 055-051

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – Kubota (D1105T) ................................................................ 194-881 Fuel Filter (05H-05H, in-line) – Kubota (D1105T) ............................................................. 155-941 Fuel Filter Element (spin-on) – Kubota (D1105T) ............................................................. 194-386 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS05

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