Ditch Witch SK600 Kubota® D902 E4B Parts Manual - PDF DOWNLOAD

SK600 Kubota® D902 E4B

Parts Manual

Issue 13

053-2989

1

SK600 ISSUE NO. 13PL-11/22 For Replacement Copy Order P/N 053-2989

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK600

Copyright 2017, 2018, 2019,2020, 2021, 2022 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS______________________ Decals

Hydraulics

Location ...................................................... 8

Auxiliary Hydraulics .................................. 94 Auxiliary Pump Pressure Hydraulics.... 96, 98 Control Valve .......................................... 110 Cylinder – 2.0” x 1.25” ............................... 112 Cylinder – 2.5” x 1.25” x 10” ........................ 114 Ground Drive Hydraulics ......................... 108 Inlet Hydraulics & Filter Mount................. 90 Lift Cylinder Hydraulics ........................... 100 Pilot Control Hydraulics – Dual ................ 104 Pilot Control Hydraulics – Single............... 106 Return Hydraulics ..................................... 92 Schematic ................................................. 84 Tilt Cylinder Hydraulics ........................... 102 Valve Mounting .................................. 86, 88

Engine Components Air Cleaner ................................................ 22 Air Filters ................................................... 24 Engine ....................................................... 12 Engine Cooling System .............................. 20 Engine Mounts .......................................... 14 Engine Oil Filter ......................................... 28 Exhaust...................................................... 26 Fuel Tank & Fuel Lines............................... 30 Pump Mount Installation .......................... 16 Throttle Linkage ........................................ 18

Power Train Track Assembly ............................. 36, 38, 40 Track Drive Motors and Sprockets ............ 34 Track Frame Installation ............................ 44 Track Roller Hub ........................................ 42

Frame Components Attachment Plate Mounting...................... 66 Battery Cables, Heat Shield ....................... 56 Engine Compartment Flaps ....................... 54 Front & Rear Covers .................................. 60 Fuel Tank Installation ................................ 48 Hood and Strut .......................................... 62 Hydraulic Tank Assembly .......................... 50 Hydraulic Tank Installation ........................ 52 Lift Arm Installation................................... 70 Lift Arms .................................................... 68 Operator’s Platform .................................. 58 Rear Access Cover & Manual Comp. ......... 64

Electrical Diagram – Engine/Frame Harness ................ 122 Diagram – Neg. Battery Cable ...................... 126 Diagram – Pos. Battery Cable ...................... 128 Diagram – Starter Cable ............................. 124 Diagram – Sunbelt GPS Kit .......................... 130 Schematic ............................................... 118 Accessories Bucket ..................................................... 134

Miscellaneous Filters ...................................................... 144 Optional Kits ........................................... 144 Related Publications ............................... 144 Replacement O-Ring Chart ..................... 143 Torque Information ................................ 138 Warranty Registration ............................ 146

Control Components Auxiliary Control Foot Pedal ...................... 80 Control Console & Throttle ....................... 76 GPS Kit – CLM3000 ...................................... 78 Parking Brake Actuator ............................. 74

ID0441174

6

7

DECALS

ID0135069

8

DECAL LOCATION SK600

15 26

17

5

28

6 10 8 4 2

30 18 31

22 2705

660-1

9

1

3

8 14 13

12

11

21 23

7

25

20

24

19

29 1

16 27 14 13 9

07

ID0402739

9

DECAL LOCATION SK600 REF PART NO. NUMBER

270-7330 1 270-4946 2 270-6857 3 270-6304 4 270-7318 5 270-6911 6 700-143 7 270-7082 8 274-442 9 274-318 10 270-7108 11 270-6990 12 270-7894 13 701-184 14 701-326 15 270-6967 16 700-097 17 700-138 18 270-6993 19 270-6968 20 270-7059 21 270-6994 22 270-6995 23 270-5742 24 270-6773 25 270-7792 26 700-259 27 270-1996 28 270-6302 29 270-8178 30 270-8213 31 270-7603

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK600 SERVICE DECAL KIT WARNING SECURE CYLINDER ISO DIESEL FUEL LOCK/UNLOCK LUBRICATION CHART WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE NOTICE HYDRAULIC OIL LEVEL ISO COLD START BYPASS SK600 LEFT MODEL ID SK600 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO PREHEAT PARKING BRAKE JOYSTICK CONTROLLER OVERLAY RED HI VIS 1.5” REFLECTORS 811 LOGO WARNING TIP OVER ISO

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH SINGLE JOYSTICK OPTION

07

ID0402739

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

ENGINE - KUBOTA D902

4 5

6

2

3

1

7 8 9 10

03

11

ID0432102

13

ENGINE - KUBOTA D902 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 FAN DRIVE BELT 1 FAN SPACER 1 ALTERNATOR, KUBOTA 40A REAR POST 0 KUBOTA D902 FUEL STOP SOLENOID 1 REMOTE HEAD 1 OIL FILTER 1 COLLAR 1 O-RING 1 BASE (OIL FILTER) 1 O-RING 1 PIPE JOINT

170-1150 195-1207 195-1265 195-2662 502-161 194-881 500-2751 502-166 502-162 502-163 502-164

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0432102

14

ENGINE MOUNTS

3

7 8 9 10

3 5

6 11

4 3 3

13

1 15 16

14 12

17 18

04

ID0410980

15

ENGINE MOUNTS REF PART NO. NUMBER

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

105-876 2 SCREW (M10-1.50 X 35MM) 106-396 18 WASHER (M10, HARDENED) 501-153 2 FLG LK BOLT (3/8-NC X 5/8") 302-0954 1 ENGINE MOUNT, RIGHT 105-052 2 BOLT (3/8-NC X 1-1/4") 105-1265 1 SCREW (M10-1.25 X 30MM, 10.9) 106-547 6 SCREW (M12-1.75 X 40MM,10.9) 106-397 6 WASHER (M12, HARDENED) 302-0953 1 ENGINE MOUNT, LEFT 111-054 11 SCREW (M10-1.25 X 25MM) 106-685 6 LOCKNUT(M12-1.75,PRV TRQ,10.9) 150-2623 1 HYD PUMP TNDM HYDRO 13CC 150-2628 1 DUAL PUMP 6.6cc/6.6cc, NO RELIEF 302-3797 1 PUMP MOUNT 106-386 4 FLG LOCKNUT (M8-1.25) 117-531 2 ISOLATOR 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM)

REMARKS

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS

USE LOCTITE 277 OR EQUIVALENT - TORQUE TO 32-36 FT-LBS SEE FOOTNOTE 1 USE SEAL REPAIR KIT 500-3315, REQUIRES 2 KITS

NOT SHOWN:

FOOTNOTES:

SERVICE PARTS: CAP SCREW 500-3450, 500-10276 PISTON

NOTE:

04

ID0410980

16

PUMP MOUNT INSTALLATION

14

8 5 4

11 7

3

10

6

9 2

1

4 5 13 12

04

ID0432123

17

PUMP MOUNT INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 PUMP MOUNT 1 SPLINE HUB - SHORTENED 13 TOOTH M42 1 BOLT (3/8-NC X 1-1/4", SOC, GD8, ZP) 6 WASHER (M8) 6 SCREW (M8-1.25 X 30MM, SOC) 5 SCREW (M8-1.25 X 20MM, SOC) 1 FLYWHEEL FLANGE 2 ROLL PIN (M8 X 12MM) 2 SCREW (M10-1.50 X 35MM) 4 WASHER (M10, HARDENED) 2 BOLT (3/8-NC X 1-1/4") 1 DUAL PUMP 6.6cc/6.6cc, NO RELIEF 1 HYD PUMP TNDM HYDRO 13CC 1 KUBOTA D902-E4B

195-2394 195-2392 105-757 106-395 105-892 105-842 195-2393 N/A 105-876 106-396 105-052 150-2628 150-2623 195-2467

DESCRIPTION

REMARKS

INCLUDES ITEMS 2 - 8 USE 242 LOCTITE OR EQUIVALENT; TORQUE TO 45 FT-LBS (60 N-M) SEE FOOTNOTE 1 TORQUE TO 20 FT-LBS (27 N-M) SIDE W/ WRITING GOES TOWARD ENGINE

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 1 BOLT ON ENGINE SIDE TORQUE TO 3 FT-LBS (18 N-M); 5 BOLTS ON PUMP SIDE TORQUE TO 20 FT-LBS (27 N-M) 2. SERVICE PARTS: USE SEAL REPAIR KIT 500-3315, REQUIRES 2 KITS, CAP SCREW 500-3450, 500-10276 PISTON

NOTE:

04

ID0432123

18

THROTTLE LINKAGE

1 2 3

5 1

4

6 7 8

02

ID0432104

19

THROTTLE LINKAGE REF PART NO. NUMBER

QTY

1 196-058 2 106-205 3 106-076 4 107-912 5 115-618 6 302-0981 7 106-380 8 106-234

1 CABLE SWIVEL (.081") 2 WASHER (.191") 2 WASHER (1/4") 2 CABLE STOP 2 COMPRESSION SPRING (.625") 1 THROTTLE BRACKET 2 FLG LK SCREW (M8-1.25 X 16MM) 1 SCREW (M6-1.00 X 12MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0432104

20

ENGINE COOLING SYSTEM 18 16

19 17

15 20

14 13

17 22

12 11 10 8 4 1

3

5

7 9

5

24

35

23

36

6

20 25 8

2 22

30 29

22

34 32

31

33 16 18

05

26 27

17

ID0432069

21

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-0978 1 COOLER MOUNT BRACKET, RIGHT 2 195-2074 1 TEMPERATURE SWITCH (230°F, 02BSP) 3 217-565 1 TEMPERATURE SENDER 4 115-251 1 REDUCER (06N-02NF) 5 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 6 195-1207 1 FAN SPACER 7 195-2423 1 UPPER RADIATOR HOSE (22MM) 8 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 9 105-1056 1 SCREW (M6-1.00 X 40MM) 10 302-0975 1 FAN SHROUD 11 117-948 33 BULK EDGE (3/32",3/8" BULB, SOLD PER FT) 12 106-551 1 CLIP NUT (M8-1.25) 13 118-167 1 SOUND INSULATION 14 195-2367 1 RADIATOR/HOC 15 302-0972 1 COOLER SUPPORT BRACKET 16 105-975 2 WASHER (3/4") 17 105-118 3 WASHER (3/8") 18 106-628 2 SCREW (M10-1.50 X 60MM) 19 106-163 1 FLG SCREW (M8-1.25 X 30MM) 20 106-386 2 FLG LOCKNUT (M8-1.25) 22 105-894 3 LOCKNUT(M10-1.50,PRV TRQ,10.9) 23 105-806 1 SCREW (M8-1.25 X 25MM) 24 105-095 1 WASHER (1/4") 25 195-2422 1 LOWER RADIATOR HOSE (22MM) 26 110-249 1 WORM CLAMP (1/4" TO 5/8") 27 116-108 23 BULK HOSE (5/16", SOLD PER 1") 29 107-778 1 SCREW (M8-1.25 X 30MM,BUT SOC) 30 195-1887 1 ENGINE FAN 8-BLADE 30° 31 302-0977 1 COOLER MOUNT BRACKET, LEFT 32 106-164 1 FLG LK SCREW (M10-1.50 X 30MM) 33 116-128 1 SHOCK MOUNT 34 362-2739 1 TANK W/ SPLASH GUARD (1 QT) 35 105-834 1 FLG LOCKNUT (3/8-NC) 36 107-646 1 SHLD BLT (1/2" X 3/4", 3/8-NC)

REMARKS

USE 567 LOCTITE USE 567 LOCTITE USE 567 LOCTITE

USE 242 LOCTITE OR EQUIVALENT; TORQUE TO 7.5 FT-LBS ( 10 N-M ) USE 2 @ 16.5" SERVICE PART: 500-3766 RADIATOR CAP (15 PSI)

USE 1 @ 23"

500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0432069

22

AIR CLEANER

8

13 9 10 11 7 12 5

6

4 14

13 3

2 1

03

ID0411041

23

AIR CLEANER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 CROSS BRACE 1 DISCHARGE VALVE 1 MOUNTING CLAMP (5.750") 2 FLG LOCKNUT (M8-1.25) 1 FILTER ELEMENT, PRIMARY 1 FILTER ELEMENT - SECONDARY 1 HOSE, 2" AIR INTAKE 1 RESTRICTION INDICATOR (20"H20) 1 ALL THREAD (1/8-NPT) 1 STREET ELBOW (02N-02NF90) 1 AIR FILTER PARTS ASS'Y 3 WORM CLAMP (2.062" TO 2.750") 1 HOSE, AIR INTAKE

105-1795 302-0949 194-761 194-036 106-386 194-038 194-039 195-2418 195-633 115-180 156-241 194-093 110-134 195-2420

DESCRIPTION

REMARKS

INCLUDES ITEM 3

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0411041

24

AIR FILTERS

2

1

3

03

ID0024158

25

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

26

EXHAUST

1

2 3

4

5

8

6 7

01

9

ID0411018

27

EXHAUST REF PART NO. NUMBER

QTY

1 106-561 2 106-395 3 106-063 4 195-2397 5 106-386 6 302-1299 7 106-163 8 106-395 9 106-083

3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 6 WASHER (M8, HARDENED) 3 SCREW (M8-1.25 X 40MM, 10.9) 1 EXHAUST MUFFLER 2 FLG LOCKNUT (M8-1.25) 1 MUFFLER SUPPORT 2 FLG SCREW (M8-1.25 X 30MM) 2 WASHER (M8) 2 SCREW (M8-1.25 X 20MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0411018

28

ENGINE OIL FILTER

1 13 12 2

11 10 3

9

4 OIL FLOW

5

6

7

03

8

ID0432135

29

ENGINE OIL FILTER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 ELBOW (M16-1.50-060) 1 CONNECTOR (M16-1.50-06O) 3 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 REMOTE HEAD 1 HOSE (06OFX45S-42"-3000-AR) 1 OIL FILTER 1 HOSE (06OFX45S-42"-3000-AR) 2 CONNECTOR ( 08N-06090 ) 1 FLG LK SCREW (M8-1.25 X 16MM) 1 BOLT-ON CLAMP (1") 1 FILTER MOUNT BRACKET 2 FLG SCREW (M8-1.25 X 20MM, GD8)

150-1935 150-1936 106-386 106-381 502-161 150-6762 194-881 150-6762 154-420 107-095 110-333 302-0999 106-162

DESCRIPTION

REMARKS

BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0432135

30

FUEL TANK & FUEL LINES 3

1 2

8 9 7 11

6

12 13

5

14

10 4

12 15

12 18 19 01

17 16

ID0432184

31

FUEL TANK & FUEL LINES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

364-730 1 FUEL GAUGE 362-1892 1 DIESEL CAP 364-1009 1 FUEL TANK, 10.5 GAL 115-444 1 PLUG (04N, SOC, SS) 194-505 1 FUEL PICKUP 110-563 2 SPRING CLAMP (3/8") 118-096 24 BULK FUEL TUBING (1/4",PER FT) 116-325 2 GROMMET (.362") 150-3378 2 S/O COUPLER (04H90-05H90) 116-108 66 BULK HOSE (5/16", SOLD PER 1") 116-108 7 BULK HOSE (5/16", SOLD PER 1") 110-249 12 WORM CLAMP (1/4" TO 5/8") 155-941 1 FUEL FILTER (05H-05H. IN-LINE) 116-108 51 BULK HOSE (5/16", SOLD PER 1") 116-108 5 BULK HOSE (5/16", SOLD PER 1") 149-536 1 FUEL FILTER 116-108 11 BULK HOSE (5/16", SOLD PER 1") 116-866 4 BULK HOSE (3/16",SOLD PER 1") 156-253 1 S/O COUPLER (03H-05H)

REMARKS

FUEL FILTER ELEMENT 194-386

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0432184

32

NOTES:

ID0134963

33

POWER TRAIN

ID0165748

34

TRACK DRIVE MOTORS AND SPROCKETS

1

2 9

5

6

7

8

02

ID0432156

35

TRACK DRIVE MOTORS AND SPROCKETS REF PART NO. NUMBER

QTY

1 105-054 2 140-1227 5 107-308 6 106-743 7 155-572 8 154-279 9 350-3798

10 LUG NUT (7/16-NF) 2 SPROCKET, 11T, 72MM PITCH 8 SCREW (M12-1.75 X 75MM) 8 WASHER (.531", HARDENED) 2 HYD MTR (GEROLER) 20.6 CID 4 CONNECTOR (08O-10S) 2 WHEEL HUB (5 BOLT 7/16)

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2, & 3; USE SEAL REPAIR KIT 500-510 SEE FOOTNOTE 1

NOT SHOWN:

260-1061

HUB PULLER

SERVICE PART

FOOTNOTES:

1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER TOWEL WITH ALCHOHOL TO WIPE CLEAN THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. TORQUE NUT, 105-1646 , OF HYD. MOTOR , TO 325-375 FT-LBS (440-500 N-M). NOTE: DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEEL TO REMOVE CONTAMINATES FROM HUB BORE OR ON MOTOR SHAFT. 300-4341 HUB (MACHINED) AND 107-048 LUG BOLT (7/16"-NF X 1-3/4") X5 MAKE UP REF#9 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. 2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EZUIVALENT BEFORE REINSTALLING. 3. MOTOR INCLUDES LOCKNUT, FOR SERVICE PART, ORDER 105-1646 NUT (1-20 NEF, GD8).

NOTE:

02

ID0432156

36

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK600JK0001022

17 18

10

19

11

20

12

9

21 22

14 16

13 15

24

3

6 1

02

2

4

5

23

25

7 8

SEE NOTE 1

ID0574810

37

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK600JK0001022 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-983 2 SCREW (M16-2.00 X 150MM, 10.9 FULL) 2 106-077 2 NUT (M16-2.00) 3 105-894 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 301-0818 2 ADJUSTMENT BLOCK 5 108-061 4 SCREW (M10-1.50 X 90MM, SOC) 6 301-9785 1 SPRING GUIDE 7 105-1610 1 URETHANE SPRING (2.00" OD X 4.0") 8 160-1300 2 FORGED TRACK ROLLER 9 270-2136 2 SERIAL NUMBER PLATE (3.5" X 2" X.020") 10 302-9877 1 SK600 RIGHT IDLER SUPPORT 11 302-1145 1 RIGHT TRACK FRAME 12 302-1146 1 LEFT TRACK FRAME 13 362-1681 1 UHMW SLEEVE (1.56" X 14.75") 14 302-1579 1 GUIDE BAR 15 301-0833 4 TRACK ROLLER 16 302-9876 1 SK600 LEFT IDLER SUPPORT 17 106-338 8 SCREW (M16-2.00 X 30MM) 18 105-416 8 WASHER (5/8") 19 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 20 106-578 2 SCREW (M12-1.75 X 80MM, 10.9) 21 205-1216 4 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 22 140-1452 1 REAR TRACK ROLLER 23 303-2299 4 DUST CAP RETAINER 24 105-114 20 LUG NUT (1/2-NF) 25 105-2745 16 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2 USE 242 LOCTITE

SEE FOOTNOTE 1 BEGINS WITH S/N: DWPSK600PH0000362 SEE FOOTNOTES 1 SEE FOOTNOTES 1 USE 242 LOCTITE, TORQUE 25 FT LBS {SEE FOOTNOTE 2}

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLY {205-1216} USES DUST CAP RETAINTER {303-2299}. DUST CAP RETAINER & LUG NUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 2. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK600CK0001015

NOTE:

TORQUE LUG NUTS TO 80-95 FT-LBS ( 110-125 N-M )

02

ID0574810

38

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK600EK0000963 ENDS WITH S/N: DWPSK600KK0001021

17 18

10

19

11

20

12

9

21 22

14 16

13 15

25

3

6 1

2

4

5

23

26

7 SEE NOTE 1

8 24

03

ID0559745

39

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK600EK0000963 ENDS WITH S/N: DWPSK600KK0001021 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-983 2 SCREW (M16-2.00 X 150MM, 10.9 FULL) 2 106-077 2 NUT (M16-2.00) 3 105-894 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 301-0818 2 ADJUSTMENT BLOCK 5 108-061 4 SCREW (M10-1.50 X 90MM, SOC) 6 301-9785 1 SPRING GUIDE 7 105-1610 1 URETHANE SPRING (2.00" OD X 4.0") 8 160-1300 2 FORGED TRACK ROLLER 9 270-2136 2 SERIAL NUMBER PLATE (3.5" X 2" X.020") 10 302-9877 1 SK600 RIGHT IDLER SUPPORT 11 302-1145 1 RIGHT TRACK FRAME 12 302-1146 1 LEFT TRACK FRAME 13 362-1681 1 UHMW SLEEVE (1.56" X 14.75") 14 302-1579 2 GUIDE BAR 15 301-0833 4 TRACK ROLLER 16 302-9876 1 SK600 LEFT IDLER SUPPORT 17 106-338 8 SCREW (M16-2.00 X 30MM) 18 105-416 8 WASHER (5/8") 19 106-685 3 LOCKNUT(M12-1.75,PRV TRQ,10.9) 20 106-578 2 SCREW (M12-1.75 X 80MM, 10.9) 21 205-1216 8 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 22 140-1452 2 REAR TRACK ROLLER 23 205-1304 8 DUST CAP RETAINER 24 105-2599 12 FLG LOCKNUT (1/2-NF, 13/16" HEX) 25 105-114 28 LUG NUT (1/2-NF) 26 105-2745 4 FLG LK BOLT (3/8-NC X 1/2", GR 5)

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 3 USE 242 LOCTITE

SEE FOOTNOTE 1 BEGINS WITH S/N: DWPSK600PH0000362 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 USE 242 LOCTITE, TORQUE 25 FT LBS {SEE FOOTNOTE 3}

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINTER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, AND FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 2. DUST CAP RETAINER 205-1304 SUPERSEDES 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

3. REAR TRACK ROLLER {140-1452} BEGINS USING {105-2745} BOLT WITH S/N DWPSK600CK0001015

NOTE:

TORQUE LUG NUTS TO 80-95 FT-LBS ( 110-125 N-M )

03

ID0559745

40

TRACK ASSEMBLY

ENDS WITH S/N: DWPSK600HK0000962

11

17 18

10

19

20

21

12

9

22 14

13

16

15 3

25

23 24

6 2 1

07

7 SEE NOTE 1

5 4

8

ID0432209

41

TRACK ASSEMBLY

ENDS WITH S/N: DWPSK600HK0000962 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

DESCRIPTION

106-983 2 SCREW (M16-2.00 X 150MM, 10.9 FULL) 106-077 2 NUT (M16-2.00) 105-894 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 301-0818 2 ADJUSTMENT BLOCK 108-061 4 SCREW (M10-1.50 X 90MM, SOC) 301-9785 1 SPRING GUIDE 105-1610 1 URETHANE SPRING (2.00" OD X 4.0") 160-1300 2 FORGED TRACK ROLLER 270-2136 2 SERIAL NUMBER PLATE (3.5" X 2" X.020") 302-1147 1 RIGHT IDLER SUPPORT 302-1145 1 RIGHT TRACK FRAME 302-1146 1 LEFT TRACK FRAME 362-1681 1 UHMW SLEEVE (1.56" X 14.75") 302-1579 1 GUIDE BAR 301-0833 4 TRACK ROLLER 302-1148 1 LEFT IDLER SUPPORT 106-338 8 SCREW (M16-2.00 X 30MM) 105-416 8 WASHER (5/8") 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-578 2 SCREW (M12-1.75 X 80MM, 10.9) 205-1216 8 HUB AND SPINDLE ASSEMBLY (CREASED CAP) 140-1452 2 REAR TRACK ROLLER 205-1304 8 DUST CAP RETAINER 105-2599 16 FLG LOCKNUT (1/2-NF, 13/16" HEX) 105-114 24 LUG NUT (1/2-NF)

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 3 USE 242 LOCTITE

SEE FOOTNOTE 1 BEGINS WITH S/N: DWPSK600PH0000362 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HUB ASSEMBLY 205-1216 USES DUST CAP RETAINTER 205-1304 & FLANGE LOCKNUT 105-2599. DUST CAP RETAINER, LUG NUTS, AND FLANGE LOCKNUTS ARE NOT INCLUDED WITH THE HUB ASSEMBLY AND MUST BE ORDERED SEPARATELY. 2. DUST CAP RETAINER 205-1304 SUPERSEDES 205-1213, AND FLANGE LUG NUT 105-1602 IS OBSOLETE. IF REPLACING 105-1602 OR 205-1213, USE DUST CAP RETAINER 205-1304 AND FLANGE LOCKNUT 105-2599. USE LOCTITE 242 WITH FLANGE LOCKNUT 105-2599.

3. {302-1147} OBSOLETE & SUPERSEDED BY {302-9877}. {302-1148} OBSOLETE & SUPERSEDED BY {302-9876}. KIT {191-1072} UPDATES TRACK FRAMES & INCLUDES LEFT & RIGHT IDLER SUPPORTS {302-9876} & {302-9877}. REFER TO BEGINS WITH PARTS PAGE ID0559745 NOTE:

TORQUE LUG NUTS TO 80-95 FT-LBS ( 110-125 N-M )

07

ID0432209

42

TRACK ROLLER HUB 7 1 3

10

2

2

9 4 8 5

6

8

2 6 ,SEE FOOTNOTE 1

SEE FOOTNOTE 3, 9 5

4

12

ID0286454

43

TRACK ROLLER HUB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

205-1216 205-1215 125-1058 105-114 205-1214 160-1051 105-1749 105-2584 106-016 105-317 105-501

QTY

DESCRIPTION

HUB AND SPINDLE ASSY (CREASED CAP) HUB (5 X 4.5", 1.25" ID, CREASED CAP) 2 TAPERED BEARING SET (1.250") 3 LUG NUT (1/2-NF) 1 DUST CAP W/ CREASE (2.323") 1 WHEEL SPINDLE 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD 5 LUG BOLT (1/2-20 X 2-1/8) 1 SPINDLE WASHER (1.062") 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0")

REMARKS

INCLUDES REF 1,2 & 4-10; SUPERCEDES 205-1183 INCLUDES REF 1-4 & 7; SUPERCEDES 205-1172 INCLUDES BEARING AND RACE SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SUPERSEDES 301-0837 WHEEL SPINDLE SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. OIL SEAL 105-1749 SUPERSEDES SEAL 105-1622, AND SPACER 105-1638 IS NO LONGER USED. THE SPACER HAS BEEN MADE OBSOLETE. 2. MATING SURFACES OF REF 4 DUST CAP AND REF 2 HUB MUST BE CLEAN, DRY, AND FREE FROM GREASE OR OTHER LUBRICANTS PRIOR TO ASSEMBLY. APPLY LOCTITE 242 TO DUST CAPS. DRIVE CAP IN AS STRAIGHT AS POSSIBLE WITHOUT COCKING TO ONE SIDE OR THE OTHER. 3. TIGHTEN REF 9 SPINDLE NUT 30-40 FT-LB (41-54 N-m) TO SEAT BEARINGS. LOOSEN SPINDLE NUT. TIGHTEN SPINDLE NUT BY HAND. IF A SLOT IN NUT ALIGNS WITH HOLE IN SPINDLE, INSTALL REF 10 COTTER PIN. IF HOLE IS VISIBLE IN SLOT, SLIGHTLY LOOSEN OR TIGHTEN NUT WITH WRENCH TO ALIGN SLOT WITH HOLE AND INSTALL COTTER PIN. IF NOT, LOOSEN TO NEXT AVAILABLE SLOT AND INSTALL COTTER PIN. AFTER ASSEMBLY, HUB END PLAY SHOULD NOT EXCEED .010" (.25MM).

4. USE DUST CAP 205-1214 IN PLACE OF 205-1182. WHEN USING CAP 205-1214, USE RETAINER 205-1213 AND FLANGE LUG NUT 105-1602, WHICH ARE SHOWN ON PART PAGE ID0270368. NOTE THAT TWO OF THE 105-1602 LUG NUTS WILL REPLACE TWO OF THE 105-114 LUG NUTS ON EACH HUB. NOTE:

12

ID0286454

44

TRACK FRAME INSTALLATION

1 2

5 6 7

3

02

4

ID0432215

45

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

1 105-2742 2 302-1111 3 107-598 4 106-398 5 302-3119 6 106-545 7 362-2197

2 FLG LK SCREW (M8-1.25 X 12MM) 2 INSPECTION COVER 8 SCREW (M16 X 60MM 10.9) 16 WASHER (M16, HARDENED) 2 BRACE 8 LOCKNUT (M16-2.0,PRV TRQ,10.9) 2 RUBBER TRACK (180 X 40 X 72 EWR)

DESCRIPTION

REMARKS

TORQUE TO 190 FT-LBS (255 N-M)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0432215

46

NOTES:

ID0134963

47

FRAME COMPONENTS

ID0135068

48

FUEL TANK INSTALLATION

8 4 7 6

1

5

4 2

03

3

ID0438838

49

FUEL TANK INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

2 FLG LK SCREW (M10-1.50 X 20MM) 3 FLG LOCKNUT (M10-1.50) 1 STOP PLATE 3 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT TANK SUPPORT 1 FUEL TANK, 10.5 GAL 1 RETAINER BRACKET 1 DIESEL CAP

106-382 106-387 301-8468 106-383 301-6659 364-1009 302-0948 362-1892

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0438838

50

HYDRAULIC TANK ASSEMBLY SK750 /SK755

3

2

1

7 8 4

9 6 5

05

ID0288388

51

HYDRAULIC TANK ASSEMBLY SK750 /SK755 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

350-1371 364-1011 150-1063 105-214 121-040 155-130 150-3606 150-3605 115-286 214-854

DESCRIPTION

1 HYDRAULIC TANK ASSEMBLY 1 HYDRAULIC TANK 1 FILLER NECK W/ SCREEN 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS 1 PLUG (06S) 1 CONNECTOR (20S-20O, LONG) 1 CONNECTOR (16S-16O, LONG) 1 REDUCER (08N-1/4-NF) 1 TEMPERATURE SWITCH(1/4NPT,MALE)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1, USE LOCTITE 548 OR EQUIVALENT ON GASKETS

NOT SHOWN:

364-1020

1

TANK SPACER

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES 2X 153-607 FLANGE GASKET, 150-1958 CAP & BASE, AND 150-1062 FILLER NECK. 2. USE TANK SPACER 364-1020 IF REPLACING TANK 364-1011. TANK SPACER FITS BETWEEN TANK AND FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0288388

52

HYDRAULIC TANK INSTALLATION

2

1

3

4

8 6

05

7

ID0438845

53

HYDRAULIC TANK INSTALLATION REF PART NO. NUMBER

QTY

1 302-0947 2 107-001 3 364-1011 4 106-383 6 301-8279 7 106-387 8 302-7984

1 RETAINER BRACKET 1 FLG LK SCREW (M10-1.50 X 25MM) 1 HYDRAULIC TANK 2 FLG LK SCREW (M10-1.50 X 30MM) 1 STOP PLATE 3 FLG LOCKNUT (M10-1.50) 1 TANK SUPPORT LEFT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR UNITS S/N: DWPSK600VJ0000678 AND BEFORE USE 301-6664 TANK SUPPORT LEFT AND USE TANK SPACER 364-1020 IF REPLACING TANK 364-1011. TANK SPACER FITS BETWEEN TANK AND FRAME.

NOTE:

05

ID0438845

54

ENGINE COMPARTMENT FLAPS 1 2 3 4

5

6 01

ID0438779

55

ENGINE COMPARTMENT FLAPS REF PART NO. NUMBER

QTY

1 106-381 2 105-117 3 362-1893 4 107-687 5 302-0973 6 362-1894

4 FLG LK SCREW (M8-1.25 X 25MM) 4 WASHER (5/16") 1 UPPER FLAP 4 CLIP NUT M8-1.25, LONG, WIDE 1 SPACER PLATE 1 LOWER FLAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438779

56

BATTERY CABLES, HEAT SHIELD

3

1

2 4 6 5 7 14 9

8

10 11 12

9

13 16

15

7 17 18

20

9 19

21 22 7

03

ID0438846

57

BATTERY CABLES, HEAT SHIELD REF PART NO. NUMBER

QTY

1 105-078 2 105-095 3 302-1399 4 317-624 5 362-2090 6 106-5186 7 105-600 8 302-0952 9 105-834 10 105-687 11 215-2636 12 302-3189 13 106-379 14 106-385 15 215-2129 16 106-048 17 215-0076 18 215-1626 19 215-0078 20 215-0075 21 105-072 22 105-1547

4 NUT (1/4-NC) 2 WASHER (1/4") 1 BATTERY HOLD DOWN 2 BATTERY BOLT 1 THERMAL INSULATION 1 BATTERY-12 VOLT [WET, GROUP 26] 9 CARRIAGE BOLT (3/8-NC X 1") 1 BATTERY BASE 9 FLG LOCKNUT (3/8-NC) 4 SCREW (#10-24 X 3/4",PAN TORX) 1 SQUARE DISCONNECT SWITCH (300A) 1 MOUNT 2 FLG LK SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 1 STARTER BOOT 4 LOCKNUT (#10-24) 1 NEGATIVE BATTERY CABLE 1 BATTERY GROUND STRAP 1 POSITIVE BATTERY CABLE 1 STARTER CABLE 2 LOCK WASHER (3/8") 2 JAM NUT (3/8-NC)

DESCRIPTION

REMARKS

BEGINS WITH S/N: DWPSK600LL0001873

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0438846

58

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K

3 4

2

8

10 6

7

11

1 9

7

5

05

ID0281002

59

OPERATORS PLATFORM

BEGINS WITH SERIAL NUMBERS DWPSK600LN0001483, DWPST37XKN0000146 DWPSK800JN0004973, DWPSK900CN0000050, DWPSK105HN0002486K REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 OPERATOR PLATFORM 1 PLATFORM MAT 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 9 LOCKNUT (M8-1.25, NLK) 2 SPACER 4 WASHER (M12, HARDENED) 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 1 FLG LK NUT (M12-1.75) 1 MALE BUMPER

301-2580 362-1484 106-327 105-117 107-096 177-045 106-397 105-1199 105-1200 106-709 115-431

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 BEGINS WITH S/N REPLACES 2X 106-685 LOCKNUT (M12-1.75, PRV TRQ,10.9) BEGINS WITH S/N REPLACES 2X 107-565 FLG SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN NUT UNTIL WASHER IS FIRMLY SEATED AGAINST PLATFORM MAT. DO NOT OVER-TIGHTEN OR MAT WILL BE DAMAGED. 2. 2X 106-397 MORE WERE ADDED WHEN 106-685 AND 107-565 WERE REPLACED.

NOTE:

05

ID0281002

60

FRONT & REAR COVERS 15

16

17

14 13

12

18 19

1

2

3 4 6

5

7 8

01

9

10

11

ID0438847

61

FRONT & REAR COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

REMARKS

106-774 4 BOLT (M8-1.25 X 16MM,BUT SOC) 106-383 4 FLG LK SCREW (M10-1.50 X 30MM) 106-386 4 FLG LOCKNUT (M8-1.25) 106-991 4 FLG LK SCREW (M8-1.25 X 20MM) 105-117 4 WASHER (5/16") 106-385 2 FLG LOCKNUT (M6-1.00) 105-1577 2 SCREW (M6-1.00 X 14MM,BUT SOC) 322-362 1 BACKUP SPACER 302-0955 1 BACK COVER 302-0908 1 GRILLE 302-0974 2 COVER 105-834 4 FLG LOCKNUT (3/8-NC) 302-0965 1 NOSE PIECE 115-686 16 BULK EDGE (5/32",SOLD PER 1") 106-551 4 CLIP NUT (M8-1.25) 302-0910 1 FRONT GRILLE 105-1979 4 BOLT (M8-1.25 X 16MM,BUT SOC) 302-0930 1 GRILLE GUARD 105-249 4 CARRIAGE BOLT(3/8-NC X 1-1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438847

62

HOOD AND STRUT 7

6 4 2

5

3

8

1

14

13 12

10

9

11

01

ID0438848

63

HOOD AND STRUT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 LOCKNUT (3/8-NC) 2 HINGE PLATE 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 BELLEVILLE WASHER (1/2") 4 CLIP NUT M8-1.25, LONG, WIDE 6 SCREW (M8-1.25 X 20mm,BUT SOC) 1 HOOD 2 LATCH, ADJUST LEVER (LOCKING) 1 MOUNTING TAB 2 WASHER (5/16") 2 LOCKNUT (M8-1.25, NLK) 1 STRUT 2 LOCKNUT (5/16-NC) 2 BALL SCREW (5/16-NC X 1/2")

105-047 301-2433 106-070 105-058 107-687 106-767 302-0945 117-558 302-0946 105-226 107-096 105-1078 105-089 110-655

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438848

64

REAR ACCESS COVER & MANUAL COMPARTMENT

7 8

9 10

6 5

2

11

12

13

14

4 3

1

02

ID0439492

65

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 LATCH, ADJUST LEVER (LOCKING) 2 CUSHION 6 FLG LK SCREW (M6-1.00 X 20MM) 2 SCREW (M6-1.00 X 16MM,BUT SOC) 1 REAR PANEL 4 BOLT (M8-1.25 X 16MM,BUT SOC) 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 2 WASHER (3/8" HARDENED) 4 WASHER (.406) 1 COVER HINGE, LEFT 4 FLG LOCKNUT (M8-1.25) 1 MANUAL COMPARTMENT 2 FLG LOCKNUT (M6-1.00) 1 COVER HINGE, RIGHT

117-558 362-1620 106-379 107-193 302-0958 105-1979 105-1912 107-368 106-415 302-0961 106-386 250-063 106-385 302-0962

DESCRIPTION

REMARKS

USE 302-5140 W/ LOCKING GAS CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0439492

66

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK600EN0001521

24 23 25 40

1 19 20

15

4

18 22

12

13 42 27

28 30

17

6

36 14 39

8

34

31 33

37 38

41

02

11 9 3 2

26 32 35 29 16

5

21

10

7

ID0740524

67

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK600EN0001521

REF PART NO. NUMBER

QTY

1 302-0935 2 181-974 3 179-104 4 179-907 5 181-1002 6 177-1091 7 125-538 8 302-9703 9 106-469 10 105-969 11 106-470 12 303-6393 13 303-6335 14 107-043 15 106-535 16 303-6998 17 125-1000 18 303-3333 19 301-6681 20 105-799 21 106-387 22 323-551 23 106-570 24 106-561 25 105-824 26 302-2825 27 105-2183 28 105-829 29 301-9227 30 106-517 31 105-089 32 105-510 33 118-424 34 302-3046 35 105-162 36 105-117 37 105-053 38 105-1547 39 302-3045 40 111-146 41 150-4129 42 110-833

1 LIFT ARMS 3 TAPERED INSERT (1.5") 2 TAPERED PIN (1.500" X 4.330") 1 TAPERED PIN (1.50" X 4.88") 1 TAPERED INSERT (1.25" DIA, 1.50" HEAD) 1 TAPERED PIN (1.25" X 4.188") 3 COMPOSITION BUSHING (1.5") 1 ULTRACOMP BUSHING (1.25") 1 FLG SCREW (M12-1.75 X 30MM) 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 FLG SCREW (M16-2.0 X 40MM) 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 35MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 MACHINED QUICK ATTACHMENT PLATE (2.003") 2 COMPOSITION BUSHING (1.25") 2 LIFT STOP 2 TAB PIN (1.25" X 2.75") 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 2 WELD PLATE (SP2D) 2 SCREW (M8-1.25 X 60MM) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 2 FLG LK BOLT (5/16-NC X 1.75") 2 ATTACHMENT LEVER 2 KNOB (1/2" NC STEEL INSERT) 2 FLG LK BOLT (1/2-NC X 1") 2 LATCH PIN 2 BOLT (5/16-NC X 1.375") 2 LOCKNUT (5/16-NC, GR A, PRV TQ) 2 ROLL PIN (1/4" X 1-1/2") 2 COMPRESSION SPRING 1 BENT TAB 2 BOLT (3/8-NC X 2-1/4") 2 WASHER (5/16") 2 NUT (3/8 NC) HEX 2 JAM NUT (3/8-NC) 1 BENT TAB 2 BOLT ON CLAMP (5/8" X 5/8" SET) 1 CYL (2.5 X 1.25 X 10.0) 2 SNAPPER PIN (3/8" X 2-3/4")

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT

SEE FOOTNOTE 1

NOT SHOWN: FOOTNOTES:

1. SK600 UNITS BEFORE AND AFTER THE SERIAL BREAK USE ATTACHMENT PLATE 303-6998. THE 303-6998 PLATE IS A SERVICE PART FOR UNITS BEFORE THE BREAK AND ADDITIONAL PARTS ARE NEEDED. SEE PARTS PAGE ID0432259.

NOTE:

02

ID0740524

68

LIFT ARMS

ENDS WITH S/N: DWPSK600HN0001520

1 2

38

39

5 4

3 37

36 35

6

7

34

12 14

13

11 10 9

8 40

16 25 24

15 17 18

32

27

33

41

26 28 29 30

21

31

22 23 19 20

07

ID0432259

69

LIFT ARMS

ENDS WITH S/N: DWPSK600HN0001520 REF PART NO. NUMBER

QTY

1 106-570 2 302-0935 3 301-6681 4 179-907 5 106-535 6 323-625 7 323-626 8 179-908 9 107-483 10 302-3046 11 105-117 12 106-517 13 105-829 14 105-2183 15 105-510 16 302-3045 17 105-053 18 105-1547 19 324-730 20 125-538 21 301-9227 22 302-2825 23 105-162 24 118-424 25 105-089 26 181-982 27 150-4129 28 106-469 29 179-104 30 181-974 31 105-969 32 106-470 33 106-387 34 105-799 35 301-6677 36 323-551 37 110-833 38 106-561 39 105-824 40 302-9703 41 125-1000

2 SCREW (M8-1.25 X 60MM) 1 LIFT ARMS 2 TAB PIN (1.25" X 2.75") 1 TAPERED PIN (1.50" X 4.88") 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 TAPERED PIN (1.25" X 3.54") 1 SHLD BLT (M12 X 40MM,M10-1.50) 1 BENT TAB 2 WASHER (5/16") 2 BOLT (5/16-NC X 1.375") 2 FLG LK BOLT (1/2-NC X 1") 2 KNOB (1/2" NC STEEL INSERT) 2 ROLL PIN (1/4" X 1-1/2") 1 BENT TAB 2 NUT (3/8 NC) HEX 2 JAM NUT (3/8-NC) 1 QUICK ATTACHMENT PLATE 3 COMPOSITION BUSHING (1.5") 2 LATCH PIN 2 ATTACHMENT LEVER 2 BOLT (3/8-NC X 2-1/4") 2 COMPRESSION SPRING 2 LOCKNUT (5/16-NC) 1 TAPERED INSERT (1.25") 1 CYL (2.5 X 1.25 X 10.0) 1 FLG SCREW (M12-1.75 X 30MM) 2 TAPERED PIN (1.500" X 4.330") 3 TAPERED INSERT (1.5") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 FLG SCREW (M16-2.0 X 40MM) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 25MM) 2 LIFT STOP 2 WELD PLATE (SP2D) 2 SNAPPER PIN (3/8" X 2-3/4") 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 FLG LK BOLT (5/16-NC X 1.75") 1 ULTRACOMP BUSHING (1.25") 2 COMPOSITION BUSHING (1.25")

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT

FOOTNOTES:

1. ATTACHMENT PLATE 324-730 IS OBSOLETE. IF REPLACING USE PLATE 303-6998, PIN 177-1091, TAPER LOCK 181-1002, INDICATOR ROD 303-6335, INDICATOR TUBE 303-6393, AND BOLT 107-043.

NOTE:

07

ID0432259

70

LIFT ARM INSTALLATION 1 2

3

4 5 7

6 8 9 10

11

12

03

13

ID0438866

71

LIFT ARM INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

4 WASHER (3/8") 2 SPACER 2 TAB PIN (1.25 X 5.25) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 LIFT ARMS 4 COMPOSITION BUSHING (1.25") 4 SCREW (M10-1.50 X 35MM) 2 TAB PIN (1.25 X 4.0) 2 TAB PIN (1.25" X 2.75") 4 COMPOSITION BUSHING (1.25") 2 CYL (2.0 X 1.25 X 16.0) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 25MM)

105-264 184-888 301-6683 105-894 302-0935 125-1094 105-876 300-3496 301-6681 125-1000 151-091 106-387 105-799

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0438866

72

NOTES:

ID0134963

73

CONTROL COMPONENTS

ID0135071

74

PARKING BRAKE ACTUATOR

1

4 5 2

3

6

13

7 8 9

12 10

17

11

21

14 15

16

18 19 20

01

ID0438881

75

PARKING BRAKE ACTUATOR REF PART NO. NUMBER

QTY

1 302-0985 2 106-893 3 106-387 4 107-002 5 301-0165 6 105-894 7 106-674 8 107-368 9 302-0987 10 106-415 11 302-0982 12 105-1779 13 105-045 14 105-510 15 302-0990 16 106-538 17 111-007 18 125-402 19 322-289 20 302-0988 21 110-022

1 BRAKE MOUNTING BRACKET 4 SCREW (M6-1.00 X 55MM) 3 FLG LOCKNUT (M10-1.50) 3 FLG LK SCREW (M10-1.50 X 30MM) 1 BRAKE PIN 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 BOLT (M10-1.50 X 30MM,BUT SOC) 2 WASHER (3/8" HARDENED) 1 BRAKE LINK 4 WASHER (.406) 1 BRACKET 1 EXT SPRING (.84 OD X .58 ID X 4.25 LG) 2 LK BOLT (1/2-NC X 1-1/4", NLK) 2 ROLL PIN (1/4" X 1-1/2") 1 BRAKE CRANK 4 LOCKNUT (M6-1.00,PRV TRQ,10.9) 2 BOLT-ON CLAMP (7/8", SET) 2 BRONZE BUSHING 2 BACKUP (BOLT-ON) 1 BRAKE LEVER 1 KNOB (1/2-NC, BLACK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438881

76

CONTROL CONSOLE & THROTTLE 24

25 26 27

23

28

28

20

21

28

22

15 14

18 16

19

17 12

13 11 10

9 8

6

7 5

4

3 2 1 01

ID0438814

77

CONTROL CONSOLE & THROTTLE REF PART NO. NUMBER

QTY

1 106-237 2 105-095 3 195-1069 4 111-064 5 106-386 6 105-1795 7 301-1697 8 106-640 9 106-387 10 105-1098 11 302-0960 12 362-1942 13 302-0950 14 105-687 15 300-6844 16 306-607 17 110-560 18 215-2594 19 306-608 20 217-512 21 306-603 22 214-301 23 217-027 24 217-021 25 217-051 26 213-277 27 217-020 28 215-2013

2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 WASHER (1/4") 1 CABLE THROTTLE (34"HD) 1 KNOB (1/4-NC, ORANGE) 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 THROTTLE BRACKET 2 SCREW (M6-1.00 X 20MM,BUT SOC) 4 FLG LOCKNUT (M10-1.50) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 CONTROL REFERENCE BAR 4 GRIP (.75 X 4.5) 1 CONTROL PANEL 4 SCREW (#10-24 X 3/4",PAN TORX) 1 PANEL 1 HORN BUTTON 2 POP RIVET (3/16" X 1/2", ALUM) 1 HOUR METER 1 BUTTON COVER 1 WATER TEMPERATURE GAUGE 1 AUDIO ALARM 1 ACCESSORY SOCKET 1 INSERT (RED) HYD OIL HI TEMP 1 INSERT (RED) ENG OIL PSI 1 INSERT (RED) ENG TEMP 1 INSERT (YELLOW) PREHEAT 2 PILOT LIGHT 1 IGNITION SWITCH

DESCRIPTION

REMARKS

INCLUDES: 105-1790 KEY, & 105-1791 UMBRELLA BOOT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438814

78

CLM3000 GPS KIT SK600, SK800, SK900

1

2 3 4

01

ID0713251

79

CLM3000 GPS KIT SK600, SK800, SK900

REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 215-3312 220-6781 110-366

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 1 FMS - GPS 3657 W/DATA PLAN 6 VELCRO STRIP (1", SOLD PER IN)

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0713251

80

AUXILIARY CONTROL FOOT PEDAL

1 SEE FOOTNOTE 1

2 3

8

22 4

9

5 6

7

10

11

12 13

14 15

17 16

18 20 19 02

21

ID0438851

81

AUXILIARY CONTROL FOOT PEDAL REF PART NO. NUMBER

QTY

1 362-1135 2 301-8851 3 105-512 4 110-082 5 105-1189 6 301-6667 7 105-003 8 107-582 9 302-0970 10 106-163 11 302-0972 12 106-386 13 106-539 14 105-814 15 301-4753 16 107-605 17 106-743 18 106-070 19 115-640 20 302-0969 21 106-128 22 110-067

1 KNOB 1 AUX CONTROL LEVER 2 COTTER PIN (.094 X .750) 2 CLEVIS PIN (1/4 X 11/16) 1 CLEVIS MALE THREAD (1/4 NF) 1 PIVOT PLT 2 FLG LOCKNUT (5/16-NC) 2 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 CONTROL ROD 2 FLG SCREW (M8-1.25 X 30MM) 1 COOLER SUPPORT BRACKET 2 FLG LOCKNUT (M8-1.25) 1 JAM NUT (M8-1.25) 1 FLG LOCKNUT (3/8-NC) 2 UHMW TAPE (.75") 1 WASHER (1/2", HARDENED) 1 WASHER (.531", HARDENED) 1 SHLD BLT (1/2" X 3/8", 3/8-NC) 1 COMPRESSION SPRING (3") 1 PEDAL 1 BOLT (M8-1.25 X 110MM) 1 CLEVIS (1/4-NF)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. AFTER ALL PARTS OF LINKAGE ARE CONNECTED, ENSURE THAT THE AUX. CONTROL LEVER (REF #2) RETURNS FREELY TO NEUTRAL POSITION FROM FORWARD AND REVERSE POSITIONS AS SOON AS THE FOOT PEDAL (REF #19) IS RELEASED.

NOTE:

02

ID0438851

82

NOTES:

ID0134963

83

HYDRAULICS

ID0135071

Fwd

02

Rev

Fwd

F

T3

Auxilliary Circuit

From Tank

2 To Tank

4

1

Dump & Relief Manifold 3

3

Rev

Two Lever Joystick Option

Single Lever Joystick Option

2

To Tank

C

T3

T2

T1

a1

Flow to A

Spool Valve

5

0.040"

6

b1 MA1

Tow Valve

MB1

23

L2

A1

G

Tilt Cyl

Front Hydrostatic Pump (Closest to Engine)

0.040"

Ground Drive Circuit

L1

B1

7

To Tank

A

B

A

B

A2

B2

A3

a2 b2

Flow to A2

MA2

B3

8

0.040"

Tow Valve

MB2

0.040"

Lift Cyl

FWD

Left Track Motor

24

22

G

To Cooler

To Tank

4

B2

A2

To Tank

L4

To Attachment

From Recirculation Filter

S1

Rear Hydrostatic Pump (Closest to gear pump)

From Tank

To Tank

Return Circuit

FWD

Right Track Motor

24

B

A

35

From Recirculation Filter

37

33 & 34

36

32

31

To Cooler

Tank

Filter

Cooler Bypass

Cooler

SK600

1

21

D

Left

Forward

21

E

P

Joystick

5

Reverse

Right

T

Joystick

21

Joystick

To Tank

84

HYDRAULIC SCHEMATIC

ID0407132

ID0407132

85

HYDRAULIC SCHEMATIC SK600

Ref Qty 1 1 2 1 3 1 4 1 5 1 6 1 7 2 8 1 21 2 21 1 22 1 23 1 24 2 31 1 32 1 33 1 34 1 35 1 36 1 37 1

02

Circuit Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Auxiliary Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Return Return Return Return Return Return Return

Component Gear pump #1 Gear Pump #2 Dump & Relief Manifold Check Valve Spool Valve Tilt Cylinder Lift Cylinder Quick Connect Manifold Two Separate Joysticks Two axis Joystick Rear Hydrostatic Pump Front Hydrostatic Pump GD Motor Cooler Cooler bypass check Filter head Filter Element Reservoir Check Valve Check Valve

Schematic Notes: Front pump of double pump (by hydrostatic pumps) Back pump of double pump

Optional Optional Work port reliefs at 4000 psi Work port reliefs at 4000 psi

ID0407132

86

HYDRAULIC VALVE MOUNTING BEGINS WITH S/N: CK0001015

26 25

4 28 27

5

24

29 30

23 6 22

7 21

18 3

20 19 8 31 2 12

9

13 16 14 17 1

15 10

01

11

ID0569070

87

HYDRAULIC VALVE MOUNTING BEGINS WITH S/N: CK0001015 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-0964 1 MOUNTING BRACKET, JOYSTICK 2 150-2619 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 3 362-1133 1 KNOB 4 116-421 17 BULK EDGE (1/8", SOLD PER FT) 5 302-3596 1 AIR BLOCK 6 117-978 3 BULK EDGE(3/16 W/ 1" BULB) 7 106-161 4 FLG SCREW (M6-1.00 X 20MM) 8 350-5315 1 DUAL JOYSTICK ASM 9 106-551 7 CLIP NUT (M8-1.25) 10 107-025 2 SCREW (M6-1.00 X 50MM) 11 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 12 302-0963 1 MOUNTING BRACKET 13 106-385 6 FLG LOCKNUT (M6-1.00) 14 106-381 7 FLG LK SCREW (M8-1.25 X 25MM) 15 302-2273 1 VALVE BRACKET 16 302-5705 1 GPS BRACKET 17 106-386 3 FLG LOCKNUT (M8-1.25) 18 150-4131 1 VALVE SD5-3 19 106-330 3 SCREW (M8-1.25 X 70MM) 20 184-655 1 BUSHING (BREAK-OUT WRENCH) 21 105-117 1 WASHER (5/16") 22 301-8851 1 AUX CONTROL LEVER 23 107-669 1 JAM NUT (M12-1.75) 24 301-7109 1 LEVER 25 362-1148 1 BOOT 26 110-530 1 HANDLE (1/2-NC, GREEN) 27 106-989 1 FLG LK SCREW (M8-1.25 X 35MM) 28 362-1135 1 KNOB 29 106-232 1 SCREW (M8-1.25 X 16MM) 30 105-091 1 LOCK WASHER (5/16") 31 303-1765 1 VALVE MOUNT

REMARKS

JOYSTICK OPTION ONLY JOYSTICK OPTION ONLY JOYSTICK OPTION ONLY

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. INCLUDES: 150-2629 PILOT CONTROL VALVE (BODY ONLY); 150-5076 LEVER KIT (2X/VALVE); 105-2364 KNOB (2X/VALVE).

2. SERVICE PARTS; 500-1964 HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY; 500-1965 HYD CARTRIDGE VALVE RELIEF, ADJ, 3250 PSI

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0569070

88

HYDRAULIC VALVE MOUNTING ENDS WITH S/N: HK0001013

26 25

4 28 27

5

24

29 30

23 6 22

7 21

18 3

20 19 8 31 2 12

9

13 16 14 17 1

15 10

04

11

ID0438815

89

HYDRAULIC VALVE MOUNTING ENDS WITH S/N: HK0001013 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-0964 1 MOUNTING BRACKET, JOYSTICK 2 150-2619 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 3 362-1133 1 KNOB 4 116-421 17 BULK EDGE (1/8", SOLD PER FT) 5 302-3596 1 AIR BLOCK 6 117-978 3 BULK EDGE(3/16 W/ 1" BULB) 7 106-161 4 FLG SCREW (M6-1.00 X 20MM) 8 350-5315 1 DUAL JOYSTICK ASM 9 106-551 7 CLIP NUT (M8-1.25) 10 107-025 2 SCREW (M6-1.00 X 50MM) 11 150-3402 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 12 302-0963 1 MOUNTING BRACKET 13 106-385 6 FLG LOCKNUT (M6-1.00) 14 106-381 7 FLG LK SCREW (M8-1.25 X 25MM) 15 302-2273 1 VALVE BRACKET 16 302-5705 1 GPS BRACKET 17 106-386 3 FLG LOCKNUT (M8-1.25) 18 150-4131 1 VALVE SD5-3 19 106-330 3 SCREW (M8-1.25 X 70MM) 20 184-655 1 BUSHING (BREAK-OUT WRENCH) 21 105-117 1 WASHER (5/16") 22 301-8851 1 AUX CONTROL LEVER 23 107-669 1 JAM NUT (M12-1.75) 24 301-7109 1 LEVER 25 362-1148 1 BOOT 26 110-530 1 HANDLE (1/2-NC, GREEN) 27 106-989 1 FLG LK SCREW (M8-1.25 X 35MM) 28 362-1135 1 KNOB 29 106-232 1 SCREW (M8-1.25 X 16MM) 30 105-091 1 LOCK WASHER (5/16") 31 301-6665 1 VALVE MOUNT

REMARKS

JOYSTICK OPTION ONLY JOYSTICK OPTION ONLY JOYSTICK OPTION ONLY

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. INCLUDES: 150-2629 PILOT CONTROL VALVE (BODY ONLY); 150-5076 LEVER KIT (2X/VALVE); 105-2364 KNOB (2X/VALVE).

2. SERVICE PARTS; 500-1964 HYD CARTRIDGE VALVE, MANUAL, 2 POS 2 WAY; 500-1965 HYD CARTRIDGE VALVE RELIEF, ADJ, 3250 PSI

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0438815

90

INLET HYDRAULICS & FILTER MOUNT

1 2 3 4 FROM TANK

5 18

6 7

16

8 17 9 19 12

19 19 10 15

14 11

16 19 12 13

02

ID0438857

91

INLET HYDRAULICS & FILTER MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 FLG LK BOLT (1/4-NC X 1/2") 1 FILTER MOUNT BRACKET 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 FILTER HEAD (12SF-12SF) 1 S/O COUPLER (12S-16H90) 1 FILTER ELEMENT (1-UNF) 14 BULK HOSE (1") 1 REDUCER (12S-16H45) 1 ELBOW (08S-12H45) 18 BULK E-Z FORM HOSE (3/4") 2 WORM CLAMP (1/2" TO 1-1/4") 1 HARDLINE (-16) 28 BULK HOSE (1") 26 BULK HOSE (1") 2 WORM CLAMP (3/4" TO 1-1/2") 1 HARDLINE (-16) 1 HARDLINE (-20) 4 WORM CLAMP (1" TO 1-3/4")

105-836 302-0998 106-386 106-381 159-386 155-146 149-412 116-460 155-197 149-897 150-4290 110-026 150-2605 116-460 116-460 110-353 150-3417 150-3416 111-011

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0438857

92

RETURN HYDRAULICS

1 3

29 28 27

2

4

26

5

25

6 18 19 20 21

8 7

17 9 16

24 23

15 22 12

10 13

14

11

01

ID0438867

93

RETURN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

REMARKS

150-4131 1 VALVE SD5-3 195-2367 1 RADIATOR/HOC 150-2604 1 S/O COUPLER (12S-12H90) W/ CHECK 110-030 1 CABLE TIE (1/16" TO 4") 117-706 1 ABRASION SLEEVE (1.59" X 17") 117-378 17 BULK HOSE, L P (-12)(PER IN) 155-174 1 S/O COUPLER (12S-12H90) 117-378 3 BULK HOSE, LOW PRESSURE (-12) 150-2618 1 HYDRAULIC LINE (-12) 117-378 50 BULK HOSE, L P (-12)(PER IN) 116-286 13 BULK HOSE (1/2", SOLD PER 1"") 514-297 1 S/O COUPLER (08S-08H90) 110-217 2 WORM CLAMP (7/16" TO 1") 150-2605 1 HARDLINE (-16) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 116-460 14 BULK HOSE (1", SOLD PER FT) 149-412 1 FILTER ELEMENT (1-UNF) 155-146 1 S/O COUPLER (12S-16H90) 159-386 1 FILTER HEAD (12SF-12SF) 150-2028 1 S/O COUPLER (12S-12H) 116-460 26 BULK HOSE (1", SOLD PER FT) 107-095 1 FLG SCREW (M8-1.25 X 16MM) 110-333 1 BOLT-ON CLAMP (1") 106-386 1 FLG LOCKNUT (M8-1.25) 150-3417 1 HARDLINE (-16) 150-3605 1 CONNECTOR (16S-16O, LONG) 150-4290 20 BULK E-Z FORM HOSE (3/4) 110-026 8 WORM CLAMP (1/2" TO 1-1/4") 514-128 1 S/O COUPLER (10S-12H)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0438867

94

AUXILIARY HYDRAULICS

7 6 5

8 9

4

10

11 12 13

16 18

15

3

6

17 2 23

21 1

14

22 19 20

04

ID0438883

95

AUXILIARY HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2 SCREW (M8-1.25 X 60MM) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 ABRASION SLEEVE (1.00" X 82") 1 ABRASION SLEEVE (1.59" X 70") 1 ABRASION SLEEVE (1.59" X 70") 1 HOSE (080FX45-72"-3000-AR) 1 CONNECTOR (08S-08O, LG) 1 CONNECTOR (08S-08O) 1 HOSE (080FX45-72"-3000-AR) 1 HOSE (04OFX-82"-3000) 1 REDUCER NUT (08OF) 1 REDUCER STEM (04O) 1 UNION RUN TEE (08OFX-08O-08O) 1 HARDLINE (-16) 1 QDC MANIFOLD 1 CONNECTOR (08O-10S) 1 CONNECTOR (04O-06S) 2 SCREW (M10-1.50 X 70MM) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 DUST CAP 1 DUST CAP 1 DUST CAP (3/8" QD) 1 CONNECTOR (08O-10S45)

106-570 106-561 118-268 117-761 117-761 150-6763 154-438 154-233 150-6763 150-6764 154-272 154-248 154-266 150-3417 150-2410 154-279 154-220 106-332 105-894 159-870 159-871 105-1284 154-264

DESCRIPTION

REMARKS

BEGINS WITH S/N DWPSK600TN0001408

BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS INCLUDE: 150-3702 1/2" MALE COUPLER KIT, 150-3703 3/8" MALE COUPLER KIT, 150-3704 1/2" FEMALE COUPLER KIT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0438883

96

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: CK0001015

3 11 3

4 6 14 5

18

7

2 15

12

9 8

16 17 11

13

10

1

19

04

ID0569012

97

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: CK0001015 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HARDLINE (-16) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 3 CONNECTOR (08S-08O90) 1 FLOW CHECK (08S-08O) 1 PLUG (08S) 1 HYDRAULIC LINE (-08) 1 ADAPTER BUSHING (08S-04SF) 1 CONNECTOR (04S-04O90) 1 HOSE (08OFX45-14"-3000) 1 O-RING (014 D90) 2 UNION RUN TEE (08OFX-08O-08O) 1 QDC ADAPTER (02-040F) 2 CONNECTOR (08O-10S45) 1 HOSE (08OFX-54"-3000-AR) 1 CARRIAGE BOLT (3/8-NC X 1") 1 BOLT-ON CLAMP (1-5/8") 1 FLG LOCKNUT (3/8-NC) 1 HOSE (08OFX90S-70"-3000-AR) 1 DUAL PUMP 6.6cc/6.6cc, NO RELIEF

150-3417 150-3402 154-235 150-3844 154-381 150-2614 155-156 154-252 515-182 157-039 154-266 159-156 154-264 150-6759 105-600 110-332 105-834 150-6761 150-2628

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 500-1964 HYD CARTRIDGE VALVE, MANUAL 2 POS 2 WAY; 500-1965 HYD CARTRIDGE VALVE, RELIEF, ADJ, 3250 PSI 2. BEGINS WITH S/N DWPSK600TN0001408, FOR SPIRAL WRAP REPLACEMENT USE 118-217 SPIRAL WRAP (3/4" SOLD PER FT)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0569012

98

AUXILIARY PUMP PRESSURE HYDRAULICS ENDS WITH S/N: HK0001013

8 9

10

7

11 6

12

13

14 16 15 5

2

17

18

3 4 19

1

02

ID0438869

99

AUXILIARY PUMP PRESSURE HYDRAULICS ENDS WITH S/N: HK0001013 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 CONNECTOR (08O-10S45) 1 CARRIAGE BOLT (3/8-NC X 1") 1 BOLT-ON CLAMP (1-5/8") 1 FLG LOCKNUT (3/8-NC) 1 HOSE (08OFX45-66"-3000) 1 HOSE (08OFX-54"-3000) 3 CONNECTOR (08S-08O90) 1 HYDRAULIC LINE (-08) 1 FLOW CHECK (08S-08O) 1 PLUG (08S) 1 HYD MANIFOLD, RELIEF & 2 POS 2 WAY 1 UN BR TEE (08OFX-08O-08O) 1 QDC ADAPTER (02-040F) 1 ADAPTER BUSHING (08S-04SF) 1 CONNECTOR (04S-04O90) 1 HOSE (08OFX45-14"-3000) 1 UNION RUN TEE (08OFX-08O-08O) 1 O-RING (014 D90) 1 HARDLINE (-16)

154-264 105-600 110-332 105-834 154-770 150-1565 154-235 150-2614 150-3844 154-381 150-3402 154-257 159-156 155-156 154-252 515-182 154-266 157-039 150-3417

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 500-1964 HYD CARTRIDGE VALVE, MANUAL 2 POS 2 WAY; 500-1965 HYD CARTRIDGE VALVE, RELIEF, ADJ, 3250 PSI

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0438869

100

LIFT CYLINDER HYDRAULICS

2 3 1 4

5 6

9

7

10 11 12 13

8

14 7

17 9 17 15

16 9

04

ID0438860

101

LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 BRANCH TEE (06S-04O-04O) 1 BRANCH TEE, XL (06S-04O-04O) 1 HOSE (04OFX-28"-3000-AR) 1 HOSE (04OFX-34"-3000-AR) 1 HOSE (04OFX-42"-3000-AR) 1 HOSE (04OFX-36"-3000-AR) 2 ABRASION SLEEVE (1.00" X 42") 1 CONNECTOR (04S-04O90) 3 CONNECTOR (04S-06O90) 1 ABRASION SLEEVE (1" X 36") 3 CABLE TIE (1/2") 20" LG 1 ABRASION SLEEVE (1.00" X 28"") 3 SADDLE CLAMP 2 O-RING (011 D90) 2 CYL (2.0 X 1.25 X 16.0) 1 HYDRAULIC LINE (-06) 2 HYDRAULIC LINE (-06)

150-4115 150-2615 150-6768 150-6769 150-6648 150-6770 117-387 154-252 514-049 117-718 110-031 117-409 105-1734 157-037 151-091 150-2612 150-4036

DESCRIPTION

REMARKS

BEGINS WITH S/N: DWPSK600TN0001408 BEGINS WITH S/N: DWPSK600TN0001408 BEGINS WITH S/N: DWPSK600TN0001408 BEGINS WITH S/N: DWPSK600TN0001408

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

04

ID0438860

102

TILT CYLINDER HYDRAULICS

3 4 5

1

6

2

7 2

8

4

9

11 10

05

ID0438885

103

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 CONNECTOR (06S-06O90) 1 HOSE (06OFX90S-92"-3000-AR) 1 CONNECTOR (06S-06O90,LG) 1 HOSE (06OFX90S-92"-3000-AR) 2 FLG LK BOLT (5/16-NC X 1.75") 2 BOLT ON CLAMP (5/8" X 5/8" SET) 2 WELD PLATE (SP2D) 2 ABRASION SLEEVE (1.00 X 92'') 1 CONNECTOR (06S-06O) 1 O-RING (011 D90) 1 CYL (2.5 X 1.25 X 10.0)

154-342 150-6767 154-471 150-6767 105-824 111-146 323-551 105-1051 154-221 157-037 150-4129

DESCRIPTION

REMARKS

BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408 INCLUDES REF NO. 5, FLG LK BOLT

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

05

ID0438885

104

PILOT CONTROL HYDRAULICS (DUAL)

6

2

5 3

7 8 11

12 4 13

9 10 14 15 16

22 17 18

21

19

05

20 ID0438875

105

PILOT CONTROL HYDRAULICS (DUAL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

- DUAL JOYSTICK ASM 2 ROUND KNOB 2 SVM100 LEVER 1 PILOT CONTROL VALVE (2 LEVER) 1 CONNECTOR (04S-06O) 2 S/O COUPLER (06OFX90-06H) 2 WORM CLAMP (1/4" TO 5/8") 15 BULK HOSE (3/8") 1 CONNECTOR (06S-06O) 1 CONNECTOR (06S-06SF) 1 QDC ADAPTER (02-040F) 1 BRANCH TEE (04S-04O-04O) 2 CONNECTOR (04S-04O45) 2 CONNECTOR (04S-04O) 1 HOSE (04OFX90S-60"-3000) 1 HOSE (04OFX90S-60"-3000) 2 CONNECTOR (04S-04O, ORF) 2 CONNECTOR (04S-04O90,ORF) 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-54"-3000) 1 HOSE (04OFX45-58"-3000) 1 HOSE (04OFX45-54"-3000)

350-5315 105-2364 150-5076 150-2629 154-411 152-156 110-249 116-881 154-221 159-931 159-156 149-814 154-263 154-278 150-7023 150-7023 156-069 159-902 154-252 150-7021 150-7022 150-7021

DESCRIPTION

REMARKS

INCLUDES ITEMS 2-4 USE SERVICE PART 500-1774, RUBBER BOOT USE SERVICE PART 500-5979 KIT KINEMATIC SMV100-10SSFDW

BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408

BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408 BEGINS WITH S/N DWPSK600TN0001408

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

05

ID0438875

106

PILOT CONTROL HYDRAULICS (SINGLE)

12

13

10

14

9

15

11

17

18 19

14

20

2 16

1

TO TANK

14

3 4

8 7 5

02

6

ID0438890

107

PILOT CONTROL HYDRAULICS (SINGLE) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 HOSE (04OFX90S-60"-3000) 1 HOSE (04OFX90S-60"-3000) 2 CONNECTOR (04S-04O, ORF) 2 CONNECTOR (04S-04O90,ORF) 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-54"-3000) 1 HOSE (04OFX45-58"-3000) 1 HOSE (04OFX45-54"-3000) 1 QDC ADAPTER (02-040F) 1 RUN TEE (04S-04O-04O) 2 CONNECTOR (04S-04O45) 1 KNOB 1 PILOT JOYSTICK DUAL AXIS W/SHUTTLE BLK 3 CONNECTOR (04S-04O) 1 S/O COUPLER (04OF-04H) 6 BULK HOSE (1/4", SOLD PER 1") 2 WORM CLAMP (1/4" TO 5/8") 1 S/O COUPLER (04OF-04H90M) 1 CONNECTOR (04O-06S) 1 CONNECTOR (06S-06SF)

154-705 154-705 156-069 159-902 154-252 154-898 515-125 154-898 159-156 154-316 154-263 362-1133 150-2619 154-278 514-427 115-381 110-249 152-113 154-220 159-931

DESCRIPTION

REMARKS

TO PORT "C" ON JOYSTICK TO PORT "F" ON JOYSTICK

TO PORT "E" ON JOYSTICK TO PORT "D" ON JOYSTICK TO PORT "P" ON JOYSTICK

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

02

ID0438890

108

GROUND DRIVE HYDRAULICS

1

5 4 3 2 7

8

6

9

05

ID0438891

109

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 HYD MTR (GEROLER) 20.6 CID 4 CONNECTOR (08O-10S) 1 HOSE (08OFX45-27"-4000) 1 HOSE (08OFX45-30"-4000-AR) 1 HOSE (08OFX45-30"-4000-AR) 1 HOSE (08OFX45-27"-4000) 2 UNION (08O-08OFX90) 2 CONNECTOR (08S-08O) 2 CONNECTOR (08S-08O90)

155-572 154-279 150-6765 150-6766 150-6766 150-6765 154-256 154-233 154-235

DESCRIPTION

REMARKS

SEAL REPAIR KIT 500-510.

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N DWPSK600TN0001408, FOR SPIRAL WRAP REPLACEMENT USE 118-217 SPIRAL WRAP (3/4" SOLD PER FT)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

05

ID0438891

110

HYDRAULIC CONTROL VALVE

2

1

5

5V13404020

6 2 3

12 13 5CLO305101

7

4

14

11

5V08404001

8 9 15 10 Isometric view

16 17 18

01

ID0354780

111

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

150-4131 500-1165 500-731 500-1435 157-218 150-1799

QTY

DESCRIPTION

REMARKS

VALVE SD5-3 SPRING RETURN KIT (SD4) SPOOL BONNET PLUG (SD5 THD) O-RING RELIEF VALVE SD5 DIRECT ACTING VENDER P/N: 5V13404020 VENDER P/N: 5V08404001

500-736 500-1170 499-143 500-1437 500-1436 149-664 499-138 499-134 499-135 499-137

PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) LEVER RING (5PY) VALVE BODY CHECK VALVE JOYSTICK LEVER ASSEMBLY ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CAP

INCLUDES REF NO. 13 INCLUDES REF NO.S 15 THRU 18, VENDER P/N: 5CLO305101

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0354780

112

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

113

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

114

HYDRAULIC CYL (2.5 X 1.25 X 10.0)

1

6 11 13

12

5

7 8 4 9 10 3 2

02

ID0354715

115

HYDRAULIC CYL (2.5 X 1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-4129 150-4128 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

02

ID0354715

116

NOTES:

ID0134963

117

ELECTRICAL

ID0135070

118

ELECTRICAL SCHEMATIC SK600 (DIESEL)

FMS PWR F5 24

GLOW PLUG FUSE 2

F2

B

A

40A

9

14

GLOW PLUG RELAY K2 87A 87 11 22 30 10 86 8 23 85 10 11

GLOW PLUGS HR2 HR3

HR1

1

FMS

B

A

U2

1

GLOW PLUG SWITCH S3

GLOW PLUG LIGHT DS4 1

20

3A

2

3

4

2

3

4

2

BLU

2 START RELAY

8

86

12 1A

34

25

1A

5

3

FUEL CUT SOLENOID

G1 12

IGNITION SWITCH 2

F3

6

MAIN FUSE 50 3 56 F1 30A

ACC

BAT 1 S2

3

ST

2

IGN 4

5

4

7

15A

5

3

F4 6

8

15A

BT1 BATTERY 12V

PULL HOLD

L2

1

2

1B 19

2

85 47

B1 M STARTER MOTOR

L1 STARTER SOLENOID

3A

L IG

87A 87 35

FMS IGN F6

B+

2

12

K1 46 30

13

ALTERNATOR

12 22

22

7

1A

5 8 E.O.P. WARNING LIGHT

S1 BATTERY DISCONNECT

DS1

ACCESSORY SOCKET E1

WARNING ALARM LS1

A B

M1

7

8

I

G

5 21

1

(+)

(-)

2

8

+ -

18 D1

43

38

D2 37

16

5 E.W.T. GAUGE

44

14

22 7

1A

D

2

8

22

5

8

C

1

2

A

B

START BYPASS TIMER

+12V GND SW OUT

E.W.T. WARNING LIGHT DS3

HOURMETER 1

1

H.O.T. WARNING LIGHT DS2

E.O.P. SWITCH

1B

15

SP1

M2

1

B

A

1

1A

E.W.T. SWITCH

H.O.T. SWITCH

ST2

ST1

U1 ISG ORG

32

31

26

D4 25

BLK GRY

D3

20 17 1A

5

R1 E.W.T. SENDER

LIGHT TEST RELAY 4 K4 5 69 58 3 2 1 57

70

1A 1A

1A 1B 22

8 21

59

14

22

E.O.P. SHUTDOWN RELAY 4 65 K3 5 60 3 2 1

13 22

13

B

A

FOR BACKHOE OPTION S4

22

72

13 13

REMOTE ENGINE STOP RELAY 4 K5 3 5 2 1

REMOTE ENGINE STOP SWITCH 23

22

23 C

JUMPER 13 22 1A

A B C

13 22 1A

1A 1A

J1 P1

05

1B

1B

1A

1A

ID0401847

119

ELECTRICAL SCHEMATIC SK600 (DIESEL)

Component Descriptions Part # 500-3178 106-5186 211-299 211-299 211-299 211-299 217-020 217-020 217-020 217-020 214-301 211-295 211-303 211-292 211-292 211-289 211-289 195-1265 194-383 194-383 194-383 215-2779 215-2779 215-2779 215-2779

Component Starter Battery Diode Diode Diode Diode Engine oil pressure light Hydraulic oil temperatue light Engine water temperature light Glow plug light Accessory socket Main fuse Glow plug fuse Accessory fuse Ignition fuse FMS power FMS ignition

Notes 12volt 1.2kw 12volt, 540CCA ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp ATC mini 1 amp 217-074 lens reflector, ins.# 217-021 217-074 lens reflector, ins.# 217-027 217-074 lens reflector, ins.# 217-051 217-074 lens reflector, ins.# 213-277 (Diesel engine only) 12V 5A 30A Mini Fuse 40A ATC (Diesel engine only) 15A Mini Fuse 15A Mini Fuse 3A Mini Fuse 3A Mini Fuse

Alternator Glow Plug (See notes) Glow Plug (See notes) Glow Plug (See notes) Jumper Plug Start Relay Glow Plug Relay (See notes) EOP Shutdown Relay Light Test Relay

12V 40A (built in regulator) Rear post Begins w/SN: (Diesel engine only) (Diesel engine only) (Diesel engine only) For remote engine kill & auxillary power (optional) G8V-RH-1C7T-R-DC12 (Steady State 35Amp,) G8V-RH-1C7T-R-DC12 (Steady State 35Amp,) G8V-1C7T-R-DC12 (Steady State 20Amp,) G8V-1C7T-R-DC12 (Steady State 20Amp,)

See notes Starter Solenoid 217-953 Fuel Stop Solenoid

Starter component Engine component (energize to run)

306-603 Audio Warning Alarm 215-2594 Hour Meter 217-512 Engine Water Temperature Gauge Datcon Jumper Plug For remote engine kill & auxillary power (optional) 217-565 Engine Water Temperature Sender Datcon 0--280* grounds through body 215-2636 Battery Disconnect 32v DC, 300A Current; 1,250a/30Sec.Cranking 215-2013 Ignition Switch Keys provided. (P/N 306-607 Glow Plug Switch Cover# 306-608 Momentary push button (Diesel engine only) 217-206 Engine Stop Switch For remote engine kill from backhoe (options) 217-952 214-854 213-338 220-2210 220-2527

05

Engine Oil Pressure Switch Normally closed, opens 7PSI grounds through body Hydraulic Oil Temperatue Switch Normally open, closes @ 210*F Engine Water Temperature Switch Normally open, closes @ 230*F Start Bypass Timer Drops power for 5 seconds after release of key GPS Optional (Telematic Basic)

ID0401847

120

ELECTRICAL SCHEMATIC SK600 (DIESEL)

Circuit 1 1A 3A 1B 2 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

05

Wire Color blk blk/red red/blu blk/blu red red org/brn wht/blk wht org/blu org org/grn red/blu pur blk/yel pur org/wht wht/blu gra/blk wht/grn gra/yel blu/yel grn blu/wht org/gra yel/red red/wht gra/org

Function High current ground Medium current ground Park Brake Power Low current ground Battery circuit Fused battery circuit Accessory circuit Start circuit Starter solenoid to pull circuit of fuel solenoid Ignition circuit Fused accessory circuit Fused ignition circuit Glow plug fuse to glow plug relay Glow plug relay to glow plug bus bar Glow plug switch to glow plug relay Start relay to starter solenoid EOP shutdown relay to jumper plug, E-stop switch, & E-stop relay EOP switch to EOP warning light & EOP shutdown relay HOT switch to HOT warning light, D1 cathode, & D3 anode EWT switch to EWT warning light, D2 cathode, & D4 anode Light test relay to diode #'s D3 & D4 cathodes D1 & D2 anodes to warning alarm ground circuit Not used EWT sending unit to EWT gauge Start bypass timer to EOP shutdown relay Jumper plug to hour meter & hold circuit of fuel solenoid Engine stop switch to engine stop relay (backhoe option) FMS Power FMS ignition

ID0401847

121

ELECTRICAL SCHEMATIC SK600 (DIESEL)

Wire Harness Ref. # 1 2 3 4 5

05

Part # 215-0074 215-0075 215-0076 215-0078 215-1626

Quantity Description 1 SK600 Frame Harness 1 Pos. (+) Battery Cable (1 ga. X 21", Red) 1 Neg. (-) Battery Cable (1 ga. X 29", Blk) 1 Pos. (+) Battery Cable (1 ga. X 14", Red) 1 Ground Strap Braided 13.5"

ID0401847

122

ELECTRICAL DIAGRAM ENG/FRAME HARNESS SK600

4

TO START SWITCH

1

TO ALTENATOR

TO BATTERY

2

3 01

ID0438787

123

ELECTRICAL DIAGRAM ENG/FRAME HARNESS SK600 REF PART NO. NUMBER

1 2 3 4

215-0074 105-1266 105-1568 105-2131 215-0065

QTY

2 2 1 1

DESCRIPTION

REMARKS

ENGINE/FRAME HARNESS CABLE TIE, MULTIPLE FIR TREE CABLE MOUNT EDGE CLIP TOP PARALLEL (.12-.24) E-STOP JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438787

124

ELECTRICAL DIAGRAM STARTER CABLE SK600

TO DISCONNECT

TO STARTER

01

ID0438788

125

ELECTRICAL DIAGRAM STARTER CABLE SK600 REF PART NO. NUMBER

215-0075

QTY

REMARKS

DESCRIPTION

STARTER CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438788

126

ELECTRICAL DIAGRAM NEGATIVE BATTERY CABLE SK600

TO FRAME GROUND

01

ID0438736

127

ELECTRICAL DIAGRAM NEGATIVE BATTERY CABLE SK600 REF PART NO. NUMBER

215-0076

QTY

DESCRIPTION

REMARKS

NEGATIVE BATTERY CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438736

128

ELECTRICAL DIAGRAM POSITIVE BATTERY CABLE SK600

TO DISCONNECT

01

ID0438737

129

ELECTRICAL DIAGRAM POSITIVE BATTERY CABLE SK600 REF PART NO. NUMBER

215-0078

QTY

DESCRIPTION

REMARKS

POSITIVE BATTERY CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0438737

130

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) SK600

3

1 2

01

ID0594177

131

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) SK600 REF PART NO. NUMBER

QTY

190-2531 1 215-3228 2 215-2421 3 215-3248

SUNBELT GPS KIT (ZTR M7-LITE) 1 TELEMATICS UNITED RENTALS (ZTR M7 LITE) 1 ZTR JUMPER HARNESS 1 SUNBELT ZTR GPS UNIT MOUNTING HARDWARE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0594177

132

NOTES:

ID0134963

133

ACCESSORIES

134

BUCKET

1

2 3

4

5 6

01

ID0442394

135

BUCKET REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-1265 1 BUCKET, 34" 2 105-065 10 LOCKNUT (1/2-NC) 3 300-7090 5 BOLT-ON TOOTH ADAPTER 4 105-1283 5 COIL PIN 5 106-096 10 FLG BOLT (1/2-NC X 1-3/4",GD8) 6 300-7091 5 DUAL PURPOSE TOOTH

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0442394

136

NOTES:

ID0134963

137

MISCELLANEOUS

ID0135063

138

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

139

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

140

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

141

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

142

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

143

144

SK600 Related Publications Component

Ass’y

P/N

Model: SK600…… ............. Parts Manual ..................................................................... ............. 053-2989 SK600…… ............. Operators Manual .............................................................. ............. 053-2962 SK600…… ............. Technical Information: Component Repair Manual ............................................ .............

Troubleshooting Manual ................................................. .............

Engine: Kubota 24.8 hp ....... Parts Manual – D902 E4B @3600 RPM…… ................................. N/A Kubota ................... Operation Manual – D902 E4B T4i .............……………. ................ N/A Kubota ................... Service (Shop) Manual – D902 E4B T4i…….................................. .N/A

Filters Engine: Air Filter Parts Assembly ...................................................................................................

Element (primary) ............................................................................................

Element (secondary) ........................................................................................

Oil Filter Element (spin-on) ................................................................................................

Fuel Filter (05H-05H, in-line) ..............................................................................................

Fuel Filter Element (spin-on) ..............................................................................................

194-093 194-038 194-039 194-881 155-941 194-386

Hydraulic Oil Filter: Filter Element (1-UNF) ................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS01

ID0441724

145

ID0040564

146

ID0135281