Ditch Witch SK500 Parts Manual PN 053-106 - PDF DOWNLOAD

SK500 Parts Manual

Issue 12

053-106

SK500 ISSUE NO. 12PL-09/18

For Replacement Copy Order P/N 053-106

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK500

Copyright 2004, 2005, 2006, 2011, 2012, 2014, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location ............................................. 8

Engine Components

Fuel Line & Tank Components .................. 18 Honda, Engine ........................................... 14 Honda, Installation .................................... 16 Kohler, Engine ........................................... 20 Kohler, Installation .................................... 22

Frame Components

Battery....................................................... 48 Brake Installation ...................................... 26 Covers...................................................28, 30 Hood & Grill .........................................32, 34 Idler Roller ................................................. 66 Idler, Front .....................................60, 62, 64 Lift Arm Installation .................................. 44 Lift Arms ...............................................40, 42 Neutral Bar ................................................ 36 Operator Console ...................................... 38 Tank Installation ........................................ 46 Track Frame Installation ........................... 58 Track Frame....................................52, 54, 56 Weights ..................................................... 50

Hydraulics

Auxiliary Hydraulics........................72, 74, 76 Auxiliary Valve ......................................... 110 Case Drain ................................................. 82 Charge Pressure ........................................ 96 Component Mounting ............................ 100 Cooler Installation ..................................... 98 Cylinder – 2.5” x 1.25 x 10.0”....................... 106 Cylinder – 2.5” x 1.25” ............................... 104 Cylinder – 2” x 1.25” .................................. 102 Forward Pilot............................................. 90 Gear Pump Pressure ............................92, 94 Ground Drive Valve ................................. 108 Ground Drive ............................................. 84 Lift Arms Valve ........................................ 112 Lift Arms ...............................................78, 80 Optional Case Drain Kit ........................... 114 Pump Inlet ................................................. 70 Return ....................................................... 88 Reverse Pilot ............................................. 86

Electrical

Battery Cables ......................................... 120 Electrical Components ............................ 118

Buckets

Bolt-On Tooth ......................................... 128 Bucket, 36” .............................................. 124 Bucket, 44” .............................................. 126

Miscellaneous

Bolt/Nut Torque Chart ............................ 132 Filters ...................................................... 138 Optional Kits ........................................... 138 Related Publications ............................... 138 Replacement O-Ring Chart ..................... 137 Warranty Registration ............................ 140

ID0134938

DECALS

DECAL LOCATION SK500

2 24

20 19

11

8

25

11

14 10

21

5

16 17

22

13 16

21

17 7

4

18

5 22

17 16 21

09

21

16

17

ID0113472

DECAL LOCATION SK500

3

.50”

15

9

1.00”

16

16

23

1

12

23

1

6

09

ID0113472

DECAL LOCATION SK500

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

275-844 270-1336 273-267 273-411 273-412 273-413 273-414 273-415 273-416 273-417 273-418 273-420 273-421 700-202 273-423 274-291 274-318 274-442 274-854 275-023 275-120 275-184 275-326 700-093 700-094 274-208

QTY

DESCRIPTION

2 1 1 1 2 1 1 1 1 1 2 1 2 1 1 6 4 1 1 1 4 2 2 2 1

DECAL KIT - SK500 SK500 MODEL ID DITCH WITCH BATTERY SK500 GAUGE/IGNITION SK500 CONTROL CONSOLE NOTICE SECURE CYLINDER SK500 RIGHT GRAPHIC STRIPE SK500 LUBRICATION SCHEDULE SK500 OPERATORS INSTRUCTIONS SK500 TEST PORTS/RELAY MAIN FUSE 25 AMP UNLEADED GASOLINE ONLY SK500 LEFT GRAPHIC STRIPE LOCK/UNLOCK CAUTION HOT PARTS SOUND POWER 10 TIE DOWN LOCATION LIFT LOCATION LOGO PLACARD OIL LEVEL RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT DITCH WITCH LOGOTYPE SK500 KNOB COVERS FUEL SHUTOFF ALERT

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

FOOTNOTES

1. 101 dBa. NOT PART OF KIT. SEE EU KIT. 2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

09

ID0113472

NOTES:

ID0134963

ENGINE COMPONENTS

HONDA GX670 24HP

10

THROTTLE CABLE

CHOKE CABLE

9

11

3

DETAIL A 2 4

8

7 6

A

5

1 06

SED004555

HONDA GX670 24HP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

194-037 194-222 194-223 159-244 159-209 115-618 107-912 108-063 108-238 118-477 108-237

QTY

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HONDA GX670 24HP AIR FILTER ELEMENT OUTER FILTER FUEL FILTER ENGINE OIL FILTER COMPRESSION SPRING (.625") CABLE STOP SET SCREW (#10 X .188") CABLE STOP CIRCLIP (5MM) SCREW (4MM X 6MM PAN HEAD)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE ITEMS ARE INCLUDED WITH, AND ARE SERVICE PARTS FOR HONDA ENGINE 194-037 2. INCLUDED WITH 107-912 CABLE STOP 3. REPLACEMENT RECTIFIER REGULATOR (20A) 499-580

NOTE:

06

SED004555

ENGINE INSTALLATION (HONDA)

6

5

17

16

10

9

15

12 1 14 13 7

11

2

8 3

4 E

809-642

ENGINE INSTALLATION (HONDA) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

106-380 106-385 502-651 106-331 108-219 107-661 106-386 105-095 194-037 177-240 194-449 320-423 166-494 105-825 165-933 105-665 106-397

QTY

4 2 2 4 2 4 4 2 1 1 1 1 1 1 1 3 4

DESCRIPTION

FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 35MM) SCREW (M10-1.50 X 50MM) SET SCREW (5/16-24 NF X 1/4") FLG LKNUT (M10-1.50, PRV TRQ) FLG LOCKNUT (M8-1.25) WASHER (1/4") HONDA GX670 24HP DOUBLE U JOINT MUFFLER MUFFLER BRACKET SHAFT COUPLER FLG LK BOLT (3/8-NC X 3/4) KEY (1/4 X .75) FLG SCREW (M8-1.25 X 55MM) WASHER (M12, HARDENED)

REMARKS

SEE ENGINE PAGE FOR SERVICE PARTS SEE FOOTNOTE 1

FOOTNOTES

1. APPLY COUPLING GREASE 256-648 TO SPLINED END OF COUPLER BEFORE INSTALLATION.

NOTE:

E

809-642

FUEL LINE AND TANK COMPONENTS 6 7 5 2 3 8

4

21 22

11

12

27 26 25

27

23

13 19

18

15

14

24

20 1 9 10

16 17 4 07

ID0001418

FUEL LINE AND TANK COMPONENTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

320-413 165-626 153-606 194-037 194-665 110-132 153-766 105-214 364-552 149-829 149-398 115-320 106-162 110-259 106-561 156-286 110-249 105-1517 105-1517 155-158 105-1517 105-881 116-218 213-047 364-642 364-643 194-669 105-1517 110-249

QTY

DESCRIPTION

1 ENGINE BULKHEAD 2 FILLER NECK GASKET 1 STRAINER BASKET 1 HONDA GX670 24HP 1 ENGINE (KOHLER 27) 1 FILLER NECK 1 LOCKING CAP (VENTED) 6 FLG SCREW (#10-24 X .5") 1 FILL NECK 1 1" SEAL WASHER 1 DRAIN PLUG (1" W/.375 ORF) 1 GROMMET (1-1/2") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 BOLT-ON CLAMP (.625") 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 S/O SHUT-OFF (04H-04H) 4 WORM CLAMP (1/4" TO 5/8") 1 BULK HOSE (1/4") LOW PERM 1 BULK HOSE (1/4") LOW PERM 1 S/O COUPLER (02N-04H90) 1 BULK HOSE (1/4") LOW PERM 2 WASHER (5/16") 1 SIGHT GLASS (2") 1 FUEL SENDER 1 FUEL TANK 1 HYDRAULIC RESERVOIR 1 FUEL FILTER (04H-04H, IN-LINE) 1 BULK HOSE (1/4") LOW PERM 2 WORM CLAMP (1/4" TO 5/8")

REMARKS

SEE ENGINE PAGE FOR SERVICE PARTS SEE ENGINE PAGE FOR SERVICE PARTS

USE 15 1/2" USE 14"

USE WITH HONDA ONLY USE WITH KOHLER ONLY

USE 23 1/2"

USE WITH KOHLER ONLY USE 21" USE WITH KOHLER ONLY USE WITH KOHLER ONLY

FOOTNOTES

NOTE:

07

ID0001418

ENGINE (K0HLER) THROTTLE CABLE

CHOKE CABLE

2 3

DETAIL A 10 9

11

5

4

8

7 8

A

6

1

A

809-644

ENGINE (K0HLER) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

194-665 194-038 194-039 194-035 194-036 157-630 118-359 110-134 106-386 106-381 325-507

QTY

1 1 1 1 2 2 2 1

DESCRIPTION

REMARKS

ENGINE (KOHLER 27) FILTER ELEMENT - PRIMARY FILTER ELEMENT - SECONDARY AIR FILTER PARTS ASS'Y MOUNTING CLAMP (5.750") ENGINE OIL FILTER AIR INTAKE HOSE WORM CLAMP (1-516" TO 3-1/4") FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) FILTER MOUNT BRACKET

FOOTNOTES

NOTE:

A

809-644

ENGINE INSTALLATION (KOHLER)

6

5 9

15

3

8 11 10

1 12

14 13

C

4

2 7

809-645

ENGINE INSTALLATION (KOHLER) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

106-380

194-664 165-933 106-331 108-219 107-661 106-386 194-665 166-592 177-240 106-231 185-361 325-507 106-386 106-381 106-397

QTY

DESCRIPTION

4 FLG LK SCREW (M8-1.25 X 16MM) 1 MUFFLER (CH740) 1 KEY (1/4 X .75) 4 SCREW (M10-1.50 X 50MM) 2 SET SCREW (5/16-24 NF X 1/4", ) 4 FLG LKNUT (M10-1.50, PRV TRQ) 4 FLG LOCKNUT (M8-1.25) 1 ENGINE (KOHLER 27) - FRT DRIVE SHAFT (KOHLER) 1 DOUBLE U JOINT 2 SCREW (M6-1.00 X 16MM) 2 WASHER (3/16") 1 FILTER MOUNT BRACKET 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 4 WASHER (M12, HARDENED)

REMARKS

(INCLUED WITH ENGINE) SEE FOOTNOTE 1

FOOTNOTES

1. APPLY COUPLING GREASE 256-648 TO SPLINED END OF COUPLER BEFORE INSTALLATION.

NOTE:

C

809-645

NOTES:

ID0134963

FRAME COMPONENTS

BRAKE INSTALLATION

1 4 2 5 9 3 7 8

SEE NOTE 1

6

B

809-647

BRAKE INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

106-210 115-555 105-404 156-273 195-366 179-644 151-097 320-249 320-248

QTY

2 2 1 1 1 2 1 1 1

DESCRIPTION

REMARKS

BOLT (1/2-NC X 3") SPRING JAM NUT (3/4-NF) CONNECTOR (02N-04O90) AIR VENT (02N90) BRAKE PIN CYL (1.5" X 0.43" X 2.500") BRAKE CYL MOUNT ROD END CONNECTOR

FOOTNOTES

NOTE:

1. THESE HOLES USED FOR NARROW TRACK CONFIGURATION.

B

809-647

COVERS ENDS WITH S/N 2 4

11 1 4

3 8 4 6

12

10 10

7 9 5 13 03

SED004865

COVERS ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

11 12 13

320-304 320-327 325-486 106-383 318-588 107-310 105-816 106-048 325-491 117-558 214-961 217-309 110-596 320-465 181-164 110-348

QTY

DESCRIPTION

- FRAME 1 OPERATOR CONSOLE 1 BACK PLATE 14 FLG LK SCREW (M10-1.50 X 30MM) 1 MANUAL COMPARTMENT 4 WASHER (#10) 4 SCREW (#10-24 X1-1/2",PAN SLT) 4 LOCKNUT (#10-24) 1 ACCESS DOOR 2 ADJUST LEVER LATCH (LOCKING) - KEY, PAIR (BASE CODE) - LOCK PLUG 4/LATCH (BASE CODE) - KEYS (PAIR) 1 BACK PLATE 4 SPACER 4 POP RIVET (3/16" X .664")

REMARKS

USE WITH HONDA ENGINE ONLY USE WITH HONDA ENGINE ONLY USE WITH HONDA ENGINE ONLY

USE WITH HONDA ENGINE ONLY USE WITH HONDA ENGINE ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

SED004865

COVERS

BEGINS WITH S/N:

2 4

4

1

7 3

6 5 8

02

ID0137467

COVERS

BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7

8

320-304 320-327 325-486 106-383 318-588 325-491 117-558 214-961 217-309 110-596 110-348

QTY

DESCRIPTION

REMARKS

- FRAME 1 OPERATOR CONSOLE 1 BACK PLATE 14 FLG LK SCREW (M10-1.50 X 30MM) 1 MANUAL COMPARTMENT 1 ACCESS DOOR 2 ADJUST LEVER LATCH (LOCKING) - KEY, PAIR (BASE CODE) - LOCK PLUG 4/LATCH (BASE CODE) - KEYS (PAIR) 4 POP RIVET (3/16" X .664")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0137467

HOOD AND GRILL

4

ENDS WITH S/N

15 2 1 5

7 3 14

9

10 13

6

12 8 05

11

SED004804

HOOD AND GRILL ENDS WITH S/N REF PART NO. NUMBER

QTY

1 106-049 2 117-538 3 106-048 4 106-029 5 107-390 6 106-386 7 105-834 8 111-057 9 105-089 10 110-727 11 110-638 12 300-1766 13 106-381 14 501-343 15 320-433

2 BOLT (#10-24 X 3/4", PLPS) 1 GRAB HANDLE 2 LOCKNUT (#10-24) 10 BOLT (3/8-NC X 3/4", BUT SOC) 1 HINGE 4 FLG LOCKNUT (M8-1.25) 10 FLG LOCKNUT (3/8-NC) 2 STRUT (40 LB.) 4 LOCKNUT (5/16-NC) 4 BALL SCREW (5/16-NC X 1/2") 2 FLEX DRAW LATCH 1 GRILLE 4 FLG LK SCREW (M8-1.25 X 25MM) 6 BOLT (#10-24 X 1/2", SOC) 1 HOOD

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

SED004804

1

HOOD & GRILL BEGINS WITH S/N

10

11 2

4 12 6

7 9 3

8

5

05

ID0137549

HOOD & GRILL BEGINS WITH S/N REF PART NO. NUMBER

QTY

1. 106-029 2. 107-390 3. 106-386 4. 105-834 5. 111-057 6. 105-089 7. 110-727 8. 329-511 9. 106-381 10. 329-508 11. 117-558 12. 111-110

10 BOLT (3/8-NC X 3/4", BUT SOC) 1 HINGE 4 FLG LOCKNUT (M8-1.25 10 FLG LOCKNUT (3/8-NC) 2 STRUT (40LB) 4 LOCKNUT (5/16-NC X 1/2") 4 BALL SCREW (5/16-NC X 1/2") 1 GRILL 4 FLG LK SCREW (M8-1.25 X 25MM) 1 HOOD 2 ADJUST LEVER LATCH (LOCKING) 1 PLUG (3/8")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0137549

NEUTRAL BAR

4 6 3

2

5 1

B

809-650

NEUTRAL BAR REF PART NO. NUMBER

1 2 3 4 5 6

125-609 115-616 106-386 106-381 320-357 159-535

QTY

2 1 4 4 1 2

DESCRIPTION

REMARKS

BRONZE BUSHING (.750 FLANGE) EXTENSION SPRING FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) NEUTRAL BAR TUBE CAP 1-1/2

FOOTNOTES

NOTE:

B

809-650

OPERATOR CONSOLE 9 11

10

6 8 7

5

2 4 3

1

12

08

ID0001396

OPERATOR CONSOLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

217-020 214-853 214-852 215-2594 215-133 214-301 196-363 194-675 195-951 110-560 106-640 106-385 111-064 320-327

QTY

DESCRIPTION

1 INDICATOR LIGHT 1 IGNITION SWITCH 1 IGNITION SWITCH 1 HOUR METER 1 FUEL GAUGE 1 ACCESSORY SOCKET 1 CABLE THROTTLE (57.25" HD) 1 CABLE THROTTLE (56-3/4" HD) 1 CHOKE CABLE (59-1/16") 2 POP RIVET (3/16" X 1/2", ALUM) 2 SCREW (M6-1.00 X 20MM, BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 KNOB (1/4-NC, ORANGE) 1 OPERATOR CONSOLE

REMARKS

ENDS WITH S/N: BEGINS WITH S/N: CMWSK500HB0001119

USE ON HONDA 24 HP ONLY USE ON KOHLER 27 HP ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0001396

LIFT ARMS

1

8

10

9 5

20

1

6

2

18 3

17

4

19

12 7 16

8

23 15

24

25

22 11

21

14

13

8 2

D

809-652

LIFT ARMS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

322-362 179-658 184-803 110-973 105-342 105-197 183-411 125-772 320-277 149-675 320-278 179-651 181-974 179-104 181-982 183-613 118-424 320-287 105-510 125-771 105-830 105-969 105-814 106-095 320-689

QTY

3 6 4 2 6 4 2 3 1 1 1 2 3 3 1 1 2 2 2 1 1 3 2 2 2

DESCRIPTION

BACKUP SPACER SPACER SPACER COVER PLATE BOLT (1/4-NC X 7/8") BOLT (1/4-NC X 1") COTTERLESS HITCH PIN COMPOSITION BUSHING (1.5") LIFT ARMS CYL (2.5 X 1.25 X 10.0) QUICK ATTACHMENT LOCK PIN BUSHING 1.50 TAPERED INSERT TAPERED PIN (1.500" X 4.330") 1.25 TAPERED INSERT TAPERED PIN (1.25" X 3.5") COMPRESSION SPRING LOCK PIN ROLL PIN (1/4" X 1-1/2") COMPOSITION BUSHING FLG LK BOLT (1/2-NC X 1-1/4") FLG BOLT (5/8-NC X 1-1/2",GD8) FLG LOCKNUT (3/8-NC) BOLT (.500 X 1.750) SHOULDER LIFT STOP

REMARKS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

1. BLOCK GOES ON PIN END 2. REPLACEMENT BOSS PART NUMBER 179-654

D

809-652

LIFT ARMS

BEGINS WITH S/N CMWSK500J70000295

22

20

25 21 29

4 6 31

19 30

17

23

1

24 18

28

16

27

2

14

8

15 10

26

13 3

02

9

11

7

5

12

ID0182418

LIFT ARMS

BEGINS WITH S/N CMWSK500J70000295 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

320-277 183-411 125-538 125-1000 181-974 110-973 179-104 179-908 181-982 179-907 106-469 105-969 106-470 105-814 106-095 320-689 322-362 106-861 323-626 323-625 107-483 106-535 179-658 184-803 300-2742 324-730 179-651 118-424 300-5003 105-510 107-304

QTY

1 2 5 5 5 2 2 1 3 1 1 2 3 2 2 2 3 6 1 1 1 1 6 4 1 1 2 2 2 2 4

DESCRIPTION

LIFT ARMS PULL PIN (1/2" X 2") COMPOSITION BUSHING (1.5") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") COVER PLATE TAPERED PIN (1.500" X 4.330") TAPERED PIN (1.25" X 3.54") TAPERED INSERT (1.25") TAPERED PIN (1.50" X 4.88") FLG SCREW (M12-1.75 X 30MM) FLG BOLT (5/8-NC X 1-1/2",GD8) FLG SCREW (M16-2.0 X 40MM) FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X1-3/4",3/8-NC) LIFT STOP BACKUP SPACER BOLT (1/4-NC X 3/4", SOC) LEVEL INDICATOR ROD LEVEL INDICATOR TUBE SHLD BLT (M12 X 40MM,M10-1.50) SHLD BLT (M12 X 30MM,M10-1.50) SPACER SPACER CYL (2.5 X 1.25 X 10.0) QUICK ATTACHMENT PLATE LOCK PIN BUSHING COMPRESSION SPRING LOCK PIN ROLL PIN (1/4" X 1-1/2") SCREW (1/4-NC X 1",BUT SOC)

REMARKS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0182418

LIFT ARM INSTALLATION 14

15

10 2 4

12

13 1

5

3

6 8

7 11 6 05

9 ID0001401

LIFT ARMS INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 2 2 2 2 4 2 2 2 1 1 2 2 2 2

181-982 178-699 125-772 181-974 106-470 125-771 115-483 110-055 151-091 320-277 320-304 105-830 183-587 110-220 115-466

DESCRIPTION

1.25 TAPERED INSERT PIN COMPOSITION BUSHING (1.5") 1.50 TAPERED INSERT FLG SCREW (M16-2.0 X 40MM) COMPOSITION BUSHING KLIP RING(1.250") MACH BUSHING (1-1/4", 14GA) CYL (2.0 X 1.25 X 16.0) LIFT ARMS FRAME FLG LK BOLT (1/2-NC X 1-1/4") TAPERED PIN (1.25" X 3") MACHINERY BUSHING (1-1/2") EXTERNAL SNAP RING (1.500")

REMARKS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

05

ID0001401

TANK INSTALLATION 10

7

8 3

1

6 9 2 5

4

C

809-654

TANK INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

320-413 364-642 364-643 106-383 107-135 106-992 106-397 107-661 116-489 325-500

QTY

1 1 1 8 2 2 8 8 1 1

DESCRIPTION

ENGINE BULKHEAD FUEL TANK HYDRAULIC RESERVIOR FLG LK SCREW (M10-1.50 X 30MM) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) FLAT WASHER (HARDENED & TEMPERED) FLG LKNUT (M10-1.50, PRV TRQ) BULK EDGE (1/8",SOLD PER 1 FT) ENGINE BULKHEAD

REMARKS

USE WITH HONDA ENGINE ONLY SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE 1 @ 25" USE WITH KOHLER ENGINE ONLY

FOOTNOTES

1. FUEL TANK INCLUDES CAP ASSEMBLY AND SENDER 2. HYDRAULIC TANK INCLUDES CAP ASSEMBLY, SIGHT GLASS AND PLUG

NOTE:

C

809-654

BATTERY

5 2 3

1

4

6

7

B

809-655

BATTERY REF PART NO. NUMBER

1 2 3 4 5 6 7

215-258 320-422 317-624 320-644 105-078 106-382 106-387

QTY

1 1 2 1 4 4 4

DESCRIPTION

REMARKS

BATTERY (12V, 675 AMP) BATTERY HOLD DOWN BATTERY BOLT BATTERY MOUNT NUT (1/4-NC) FLG LK SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M10-1.50)

FOOTNOTES

NOTE:

B

809-655

WEIGHTS

5

3

2

4

1

B

809-656

WEIGHTS REF PART NO. NUMBER

1 2 3 4 5

320-820 320-819 106-619 320-304 106-398

QTY

1 1 4 1 4

DESCRIPTION

REMARKS

COUNTER WEIGHT (RIGHT) COUNTER WEIGHT (LEFT) SCREW (M16-2.00 X 130MM, 10.9) FRAME WASHER (M16, HARDENED)

FOOTNOTES

NOTE:

B

809-656

TRACK FRAME

ENDS WITH S/N CMWSK500H60000254

12 1

7 2

13 11

9 14 4

16 5 107-034

3

15

6

17 8

10

18 355-860 SEE NOTE 1

302-644 SEE NOTE 2

170-345 SEE NOTE 3

300-2608 SEE NOTE 4

10

SED005169

TRACK FRAME

ENDS WITH S/N CMWSK500H60000254 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 SET SCREW 1 JAM NUT (1-NC) 1 TRACK SPRING 1 RIGHT TRACK FRAME 1 SPRING GUIDE 1 PUSH FORK 1 HYDRAULIC MOTOR-GD/THRUST 4 SCREW (M16-2.00 X 150MM, 10.9) 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 4 IDLER ROLLER 1 11 TOOTH SPROCKET 4 BOLT (1/2-NC X 2" GD8) 4 WASHER (M12, HARDENED) 4 LOCKNUT (1/2-NC) 2 BUFFER (M6-1.00) 1 COTTER PIN (.125" X 2.0") 2 FLG LK SCREW (M6-1.00 X 12MM) 1 FRONT IDLER ROLLER

107-316 106-033 117-191 320-307 301-667 310-650 157-889 107-337 106-442 170-335 174-009 105-871 106-397 105-065 116-853 105-501 106-378 170-336

REMARKS

DESCRIPTION

COMPRESS TO 10 INCHES 320-308 LEFT TRACK FRAME OBSOLETE SEE FOOTNOTE 1 AND 4

SEE FOOTNOTE 3

SEE FOOTNOTE 2

NOT SHOWN:

350-1641

FRONT IDLER ROLLER

BEGINS WITH S/N: CMWSK500H70000255

ENDS WITH S/N: CMWSK5000A70000267

FOOTNOTES:

1. MOTOR 157-889 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KEY 165-915, REPLACEMENT PARTS: SEAL KIT 500-658.

2. SEE FRONT IDLER PAGE FOR SERVICE PARTS 3. SEE IDLER ROLLER PAGE FOR SERVICE PARTS 4. TORQUE NUT OF HYD MOTOR TO 275 FT-LBS DRY, 225 FT-LBS LUBRICATED. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN.

NOTE:

1. 355-860 WIDE AGGRESSIVE TRACK 2. 302-644 NARROW AGGRESSIVE TRACK 3. 170-345 TURF FRIENDLY TRACK 4. 300-2608 NARROW TURF FRIENDLY TRACK

10

SED005169

TRACK FRAME

ENDS WITH S/N: CMWSK500L70000268 ENDS WITH S/N: CMWSK500T80000309

15 1

2

8

15 10

14 12 13

10

18

4

17 7 19

5

16

3

16 9

11

7

6 SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3

SEE FOOTNOTE 4 06

ID0171189

TRACK FRAME

ENDS WITH S/N: CMWSK500L70000268 ENDS WITH S/N: CMWSK500T80000309 REF PART NO. NUMBER

QTY

1 107-316 2 106-033 3 117-191 4 320-307 5 301-667 6 300-3685 7 106-378 8 157-889 9 107-337 10 106-442 11 170-335 12 174-009 13 105-871 14 106-397 15 105-065 16 116-853 17 105-501 18 165-915 19 108-166

1 SET SCREW 1 JAM NUT (1-NC) 1 TRACK SPRING 1 RIGHT TRACK FRAME 1 SPRING GUIDE 1 IDLER ROLLER SUB-ASSEMBLY 2 FLG LK SCREW (M6-1.00 X 12MM) 1 HYDRAULIC MOTOR-GD/THRUST 4 SCREW (M16-2.00 X 150MM, 10.9) 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 4 IDLER ROLLER 1 11 TOOTH SPROCKET 4 BOLT (1/2-NC X 2" GD8) 4 WASHER (M12, HARDENED) 4 LOCKNUT (1/2-NC) 2 BUFFER (M6-1.00) 1 COTTER PIN (.125" X 2.0") 1 KEY (5/16" X 1.00") 1 CSTL NUT (1-20 NEF), HARDENED

DESCRIPTION

REMARKS

COMPRESS TO 10 INCHES 320-308 LEFT TRACK FRAME

SEE FOOTNOTE 1 AND 2

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: CASTLE NUT 108-166 AND WOODRUFF KEY 165-915, REPLACEMENT PARTS: SEAL KIT 500-658.

2. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN SPROCKET AND ON THE TAPERED MOTOR SHAFT. USE CLEAN WHITE RAG OR PAPER TOWE WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN SPROCKET AND THE TAPERED MOTOR SHAFT. ALLOW SPROCKET AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. TORQUE NUT (108-166) OF HYD MOTOR TO 275 FT-LBS DRY. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. NOTE: DO NOT USE ABRASIVE MATERIAL SUCH AS SAND PAPER OR ABRASION WHEEL TO REMOVE CONTAMINATES FROM SPROCKET BORE OR MOTOR SHAFT 3. SEE IDLER ROLLER PAGE FOR SERVICE PARTS NOTE:

1. 355-860 WIDE AGGRESSIVE TRACK 2. 302-644 NARROW AGGRESSIVE TRACK 3. 170-345 TURF FRIENDLY TRACK 4. 300-2608 NARROW TURF FRIENDLY TRACK

06

ID0171189

TRACK FRAME

BEGINS WITH S/N: CMWSK500E80000310

8 1

15

2

14 12

13

10

18 17 19

4 7

5 3

16

7 9

11

6 SEE NOTE 1

SEE NOTE 2

SEE NOTE 3

SEE NOTE 4 04

ID0201737

TRACK FRAME

BEGINS WITH S/N: CMWSK500E80000310 REF PART NO. NUMBER

QTY

1 107-316 2 106-033 3 117-191 4 320-307 5 301-667 6 300-3685 7 106-378 8 157-889 9 107-337 10 106-442 11 170-335 12 140-1085 13 105-871 14 106-397 15 105-065 16 116-853 17 105-501 18 165-915 19 108-166

1 SET SCREW 1 JAM NUT (1-NC) 1 TRACK SPRING 1 RIGHT TRACK FRAME 1 SPRING GUIDE 1 IDLER ROLLER SUB-ASSEMBLY 2 FLG LK SCREW (M6-1.00 X 12MM) 1 HYDRAULIC MOTOR-GD/THRUST 4 SCREW (M16-2.00 X 150MM, 10.9) 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 4 IDLER ROLLER 1 11 TOOTH SPROCKET 4 BOLT (1/2-NC X 2" GD8) 4 WASHER (M12, HARDENED) 4 LOCKNUT (1/2-NC) 2 BUFFER (M6-1.00) 1 COTTER PIN (.125" X 2.0") 1 KEY (5/16" X 1.00") 1 CSTL NUT (1-20 NEF), HARDENED

DESCRIPTION

REMARKS

COMPRESS TO 10 INCHES 320-308 LEFT TRACK FRAME

SEE FOOTNOTE 1 AND 2

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: CASTLE NUT 108-166 AND WOODRUFF KEY 165-915, REPLACEMENT PARTS: SEAL KIT 500-658.

2. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN SPROCKET AND ON THE TAPERED MOTOR SHAFT. USE CLEAN WHITE RAG OR PAPER TOWE WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN SPROCKET AND THE TAPERED MOTOR SHAFT. ALLOW SPROCKET AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. TORQUE NUT (108-166) OF HYD MOTOR TO 275 FT-LBS DRY. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. NOTE: DO NOT USE ABRASIVE MATERIAL SUCH AS SAND PAPER OR ABRASION WHEEL TO REMOVE CONTAMINATES FROM SPROCKET BORE OR MOTOR SHAFT 3. SEE IDLER ROLLER PAGE FOR SERVICE PARTS NOTE:

1. 355-860 WIDE AGGRESSIVE TRACK 2. 302-644 NARROW AGGRESSIVE TRACK 3. 170-345 TURF FRIENDLY TRACK 4. 300-2608 NARROW TURF FRIENDLY TRACK

04

ID0201737

TRACK FRAME INSTALLATION 6 6 5 5 9

7 8

2

SEE NOTE 2

1 SEE NOTE 1

3 4 04

SED004671

TRACK FRAME INSTALLATION REF PART NO. NUMBER

QTY

1 2 3 106-398 4 106-616 5 118-095 6 118-085 7 300-2945 8 106-381 9 106-386

8 8 2 2 2 4 4

DESCRIPTION

RIGHT TRACK FRAME ASSEMBLY LEFT TRACK FRAME ASSEMBLY WASHER (M16, HARDENED) SCREW (M16-2.00 X 55MM, 10.9) NARROW FLAP FLAP CASE DRAIN GUARD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25)

REMARKS

TORQUE TO 140 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. THESE HOLES FOR NARROW TRACK CONFIGURATION, USE REF NO. 5 2. THESE HOLES FOR WIDE TRACK CONFIGURATION, USE REF NO. 6

04

SED004671

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145

3

1 4

2

4

04

ID0167047

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126 REF PART NO. NUMBER

QTY

350-1641 1 300-3079 2 353-477 3 105-561 4 350-1642

1 2 2 1

DESCRIPTION

FRONT IDLER ROLLER SHAFT, IDLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") FRONT IDLER SUB

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145 REMARKS

INCLUDES REF NO'S 1 - 4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006.

2. SEE PARTS PAGE "FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

04

ID0167047

FRONT IDLER

BEGINS WITH S/N: CMWSK500L70000268 BEGINS WITH S/N: CMWSK650A70000543

BEGINS WITH S/N: CMWXT850K70000146 ENDS WITH S/N: CMWSK650AA0001540

4

1

2

3

3

04

3

ID0170731

FRONT IDLER

BEGINS WITH S/N: CMWSK500L70000268 BEGINS WITH S/N: CMWSK650A70000543 REF PART NO. NUMBER

QTY

300-3685 1 300-3686 2 300-3079 3 350-1642 4 105-170

1 1 1 2

DESCRIPTION

FRONT IDLER SUB- ASSEMBLY PUSH FORK SHAFT, IDLER FRONT IDLER SUB BOLT (5/16-NC X 3")

BEGINS WITH S/N: CMWXT850K70000146 ENDS WITH S/N: CMWSK650AA0001540 REMARKS

INCLUDES REF NO'S 1 - 4 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006

NOTE:

04

ID0170731

IDLER ROLLER

1

2

1

06

ID0024145

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

NOTES:

ID0134963

HYDRAULICS

PUMP INLET HYDRAULICS

2

5

4 3 1

D

809-659

PUMP INLET HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5

157-890 191-392 191-393 364-643 155-197 110-353 116-460

QTY

1 1 1 2 1

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP SEAL REPAIR KIT SEAL REPAIR KIT HYDRAULIC RESERVOIR REDUCER (12S-16H45) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1')

REMARKS

REPAIRS ONE OF FRONT (PISTON) PUMPS REPAIRS REAR (GEAR) PUMP SEE FOOTNOTE 1 USE 1 @ 18.5"

FOOTNOTES

1. HYDRAULIC RESERVOIR INCLUDES CAP ASSEMBLY, SIGHT GLASS AND PLUG

NOTE:

D

809-659

AUXILIARY HYDRAULICS

ENDS WITH S/N

12 5

8

2 3

4 5

10 8 9

11

1

6 6

7 7

04

ID0001277

AUXILIARY HYDRAULICS ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

157-935 159-351 159-350 117-693 153-770 154-246 157-984 149-841 159-539 159-539 117-693 320-907

QTY

1 1 1 1 2 2 2 2 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE (1-SPOOL) QDC BODY (08-12SF) QDC ADAPTER (08-12SF) ABRASION SLEEVE (1.00" X 60") REDUCER (12S-8SF) CONNECTOR (06S-08O) HYDRAULIC LINE (-08) BK CONNECTOR (08S-08O) HOSE (08OFX45-58"-3000) HOSE (08OFX45-58"-3000) ABRASION SLEEVE (1.00" X 60") HEAT SHIELD

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS

USED ON EARLY UNITS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0001277

AUXILIARY HYDRAULICS

ENDS WITH S/N: CMWSK500_____

10

7 16 7 8

13

14

10

15

11

12

5

4

9 8

6

1 2 3 11

ID0065494

AUXILIARY HYDRAULICS

ENDS WITH S/N: CMWSK500_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

157-935 154-246 157-984 159-788 106-332 107-661 154-279 154-220 154-853 117-693 154-725 117-209 159-539 159-870 159-871 105-1284

QTY

1 2 2 1 2 2 2 2 1 2 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE (1-SPOOL) CONNECTOR (06S-08O) HYDRAULIC LINE (-08) QDC MANIFOLD SCREW (M10-1.50 X 70MM) FLG LKNUT (M10-1.50, PRV TRQ) CONNECTOR (08O-10S) CONNECTOR (04O-06S) HOSE (08OFX-58"-3000) ABRASION SLEEVE (1.00" X 60") HOSE (04OFX-90"-3000) ABRASION SLEEVE (1.00" X 90") HOSE (08OFX45-58"-3000) DUST CAP DUST CAP DUST CAP (3/8 QD)

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS OBSOLETE, SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

158-178 158-179 158-180 159-802

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT ADAPTER BUSHING

USE SEAL KIT 500-2371 USE SEAL KIT 500-2371

FOOTNOTES:

NOTE:

11

ID0065494

AUXILIARY HYDRAULICS

BEGINS WITH S/N: CMWSK500_____

10

7 16 7 8

13

14

10

15

11

12

5

4

9 8

6

1 2 3 01

ID0304672

AUXILIARY HYDRAULICS

BEGINS WITH S/N: CMWSK500_____ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

157-935 154-246 157-984 150-2410 106-332 107-661 154-279 154-220 154-853 117-693 154-725 117-209 159-539 159-870 159-871 105-1284

QTY

1 2 2 1 2 2 2 2 1 2 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE (1-SPOOL) CONNECTOR (06S-08O) HYDRAULIC LINE (-08) QDC MANIFOLD SCREW (M10-1.50 X 70MM) FLG LKNUT (M10-1.50, PRV TRQ) CONNECTOR (08O-10S) CONNECTOR (04O-06S) HOSE (08OFX-58"-3000) ABRASION SLEEVE (1.00" X 60") HOSE (04OFX-90"-3000) ABRASION SLEEVE (1.00" X 90") HOSE (08OFX45-58"-3000) DUST CAP DUST CAP DUST CAP (3/8 QD)

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

150-3702 150-3703 150-3704

1/2" MALE COUPLER KIT 3/8" MALE COUPLER KIT 1/2" FEMALE COUPLER KIT

FOOTNOTES:

NOTE:

01

ID0304672

LIFT ARMS HYDRAULICS

24

28

27

26 32

30

5

25

29 3 6

3

1 22

2

9

21 5

31 19

4 23 13

7 16

20

8

10

23 18

10 17

14

15

8

12 11

B

7

ID0001302

LIFT ARMS HYDRAULICS REF PART NO. NUMBER

QTY

1 157-900 2 155-224 3 154-229 4 157-986 5 154-342 6 157-985 7 159-518 8 154-263 9 155-254 10 154-316 11 515-041 12 515-284 13 515-093 14 117-717 15 117-672 16 117-387 17 117-989 18 159-540 19 320-277 20 151-091 21 322-362 22 179-658 23 154-252 24 159-537 25 159-532 26 320-740 27 117-168 28 117-168 29 153-122 30 159-542 31 105-342 32 149-675

1 HYD CONTROL VALVE (2-SPOOL) 1 CONNECTOR (06S-06O45) 2 BK CONNECTOR (06O-06O90BK) 1 HYDRAULIC LINE (-06) 2 CONNECTOR (06S-06O90) 1 HYDRAULIC LINE (-06) 2 ELBOW (-04S-04SF90) 2 CONNECTOR (04S-04O45) 2 REDUCER (06S-04SF) 2 RUN TEE (04S-04O-04O) 1 HOSE (04OFX90-20"-3000) 1 HOSE (04OFX90L-24"-3000) 1 HOSE (04OFX90S-42"-3000) 1 ABRASION SLEEVE (1.00" X 40") 1 ABRASION SLEEVE (1.00" X 20") 1 ABRASION SLEEVE (1.00" X 42") 1 ABRASION SLEEVE (1.00" X 24") 1 HOSE (04OFX90L-40"-3000) 1 LIFT ARMS 2 CYL (2.0 X 1.25 X 16.0) 3 BACKUP SPACER 6 SPACER 2 CONNECTOR (04S-04O90) 1 CONNECTOR (06S-06OBK25) 1 HYD LINE (-06) 1 TILT CYLINDER BULKHEAD PLATE 1 ABRASION SLEEVE (1.00" X 80") 1 ;ABRASION SLEEVE (1.00" X 80") 1 HOSE (06OFX90S-77"-3000) 1 HOSE (06OFX90S-78"-3000) 6 BOLT (1/4-NC X 7/8") 1 CYL (2.5 X 1.25 X 10.0)

DESCRIPTION

REMARKS

SEE LIFT ARMS VALVE PAGE FOR SERVICE PARTS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

B

ID0001302

LIFT ARM HYDRAULICS

24

28

27

26 32

30

5

25

29 3 6

3

1 22

2

9

21 5

31 19

4 23 13

7 16

20

8

10

23 18

10 17

14

15

8

12 11

05

7

ID0041653

LIFT ARM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 HYD CONTROL VALVE (2-SPOOL) 1 CONNECTOR (06S-06O45) 2 BK CONNECTOR (06O-06O90BK) 1 HYDRAULIC LINE (-06) 2 CONNECTOR (06S-06O90) 1 HYDRAULIC LINE (-06) 2 ELBOW (-04S-04SF90) 2 CONNECTOR (04S-04O45) 2 REDUCER (06S-04SF) 2 RUN TEE (04S-04O-04O) 1 HOSE (04OFX90-20"-3000) 1 HOSE (04OFX90S-24"-3000) 1 HOSE (04OFX90S-42"-3000) 1 ABRASION SLEEVE (1.00" X 40") 1 ABRASION SLEEVE (1.00" X 20") 1 ABRASION SLEEVE (1.00" X 42") 1 ABRASION SLEEVE (1.00" X 24") 1 HOSE (04OFX90L-40"-3000) 1 LIFT ARMS 2 CYL (2.0 X 1.25 X 16.0) 3 BACKUP SPACER 6 SPACER 2 CONNECTOR (04S-04O90) 1 CONNECTOR (06S-06OBK25) 1 HYD LINE (-06) 1 TILT CYLINDER BULKHEAD PLATE 1 ABRASION SLEEVE (1.00" X 80") 1 ;ABRASION SLEEVE (1.00" X 80") 1 HOSE (06OFX90S-77"-3000) 1 HOSE (06OFX90S-78"-3000) 6 BOLT (1/4-NC X 7/8") 1 CYL (2.5 X 1.25 X 10.0)

157-900 154-224 154-229 157-986 154-342 157-985 159-518 154-263 155-254 154-316 515-041 149-827 515-093 117-717 117-672 117-387 117-989 159-540 320-277 151-091 322-362 179-658 154-252 159-537 159-532 320-740 117-168 117-168 153-122 159-542 105-342 300-2472

DESCRIPTION

REMARKS

SEE LIFT ARMS VALVE PAGE FOR SERVICE PARTS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041653

CASE DRAIN HYDRAULICS

2

13 4 6 12 8 5 11

3

10

1 9

7 3

C

809-662

CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

157-890 364-643 157-889 153-422 154-265 154-373 154-252 515-175 515-735 155-135 116-044 116-044 110-026

QTY

1 1 2 1 1 1 2 1 1 2 1 1 4

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HYDRAULIC RESERVIOR HYDRAULIC MOTOR-GD/THRUST TEE (08S-06O-04O) UNION RUN TEE (04OFX-04O-04O) REDUCER (04O-06OF) CONNECTOR (04S-04O90) HOSE (04OFX90-16"-3000) HOSE (04OFX-22"-3000) S/O COUPLER (10S-10H) BULK HOSE (5/8", SOLD PER 1") BULK HOSE (5/8", SOLD PER 1") WORM CLAMP (1/2" TO 1-1/4")

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE 1 @ 13.5" USE 1 @ 13.5"

FOOTNOTES

1. HYDRAULIC RESERVOIR ASSEMBLY INCLUDES CAP, SIGHT GLASS AND PLUG. 2.. MOTOR 157-889 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KEY 165-915. REPLACEMENT PARTS: SEAL KIT 191-481. ADD SHAFT AND BEARING ASSEMBLY 502-176

NOTE:

C

809-662

GROUND DRIVE HYDRAULICS 3 4

7

5 11 14

6

13

8 7

10

12

9

13

1

8

8

7

2 2 C

809-663

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

157-890 157-889 515-224 515-224 515-224 515-224 154-279 155-193 154-233 154-256 154-257 154-299 159-158 154-438

QTY

1 2 1 1 1 1 4 4 2 1 1 1 2 1

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HYDRAULIC MOTOR-GD/THRUST HOSE (08OFX90-21"-3000) HOSE (08OFX90-21"-3000) HOSE (08OFX90-21"-3000) HOSE (08OFX90-21"-3000) CONNECTOR (08O-10S) REDUCER (10S-08SF) CONNECTOR (08S-08O) UNION (08O-08OFX90) UN BR TEE (08OFX-08O-08O) BRANCH TEE (08S-08O-08O) QDC ADAPTER (02-08OFX) CONNECTOR (08S-08O, LG)

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1. MOTOR 157-889 INCLUDES CASTLE NUT 107-034 AND WOODRUFF KEY 165-915. REPLACEMENT PARTS: SEAL KIT 191-481. ADD SHAFT AND BEARING ASSEMBLY 502-176

NOTE:

C

809-663

REVERSE PILOT HYDRAULICS

3

1

4

4

5

2

5

6 C

809-664

REVERSE PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

157-890 515-156 157-892 154-220 154-278 154-668

QTY

1 1 1 2 2 1

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HOSE (04OFX45-40"-3000) PILOT CONTROL VALVE CONNECTOR (04O-06S) CONNECTOR (04S-04O) HOSE (04OFX-32"-3000)

REMARKS

SEE GROUND DRIVE VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

C

809-664

RETURN HYDRAULICS

23

22 16

36

1

13 13 29

OUT TO QDC MANIFOLD

13 4

28 13

26 13

32 30

27

8

23

35 31

13

11 21

7

10 6 25 17 2 19 20

18 3

9

24

30 14

12 13

13 15

33 34 5 04

ID0001307

RETURN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

QTY

360-336 115-286 214-854 149-412 157-890 364-643 157-935 118-076 157-994 157-994 157-900 116-636 110-026 159-529 159-528 159-386 157-892 154-220 153-422 154-265 154-405 155-174 155-196 154-702 157-997 157-996 116-636 116-636 116-636 111-011 118-078 499-022 154-255 159-156 108-180 155-198

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1

OIL COOLER REDUCER (08N-1/4-NF) TEMPERATURE SWITCH FILTERELEMENT (1-UNF) TNDM HYDRO W/DBLE GEAR PUMP HYDRAULIC RESERVOIR HYD CONTROL VALVE (1-SPOOL) VALVE HANDLE (3/8 NC TO M8) HOSE-120FX90S-NO END-16.5"-250 HOSE-120FX90S-NO END-16.5"-250 HYD CONTROL VALVE (2-SPOOL) BULK HOSE (3/4", SOLD PER 1') WORM CLAMP (1/2" TO 1-1/4") BRANCH TEE (10S-12H-12H-040) S/O COUPLER (10S-12H90,LG) FILTER HEAD (12SF-12SF) PILOT CONTROL VALVE CONNECTOR (040-06S) TEE (08S-060-040) UNION RUN TEE (040FX-040-040) CONNECTOR (07S-120) S/O COUPLER (12S-12H90) S/O COUPLER (12S-12H45) HOSE (040FX-30"-3000) BRANCH TEE (12S-120-12H) BRANCH TEE (08S-12H-12H) BULK HOSE (3/4", SOLD PER 1') BULK HOSE (3/4", SOLD PER 1') BULK HOSE (3/4", SOLD PER 1') WORM CLAMP (1" TO 1-3/4') HANDLE (3/8-NC, RND, YELLOW) LEVER (M12-1.75 X 200MM) UNION (040-040FX90) QDC ADAPTER (02-040F) NUT (M8-1.25 X 1" LG) S/O COUPLER (12S-12H90-06SF)

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS

SEE LIFT ARMS VALVE PAGE FOR SERVICE PARTS USE 1 @ 5.5"

SEE GROUND DRIVE VALVE PAGE FOR SERVICE PARTS

USE 1 @ 10" USE 1 @ 15" USE 1 @ 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0001307

FORWARD PILOT HYDRAULICS

3

1

4 6

5

4

5

2

C

809-666

FORWARD PILOT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

157-890 153-317 157-892 154-220 154-278 515-509

QTY

1 1 1 2 2 1

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HOSE (04OFX45-35"-3000) PILOT CONTROL VALVE CONNECTOR (04O-06S) CONNECTOR (04S-04O) HOSE (04OFX-28"-3000)

REMARKS

SEE GROUND DRIVE VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

C

809-666

GEAR PUMP PRESSURE HYDRAULICS ENDS WITH S/N:

1

2

6 3 11

8

5 9 10

12 7 4

C

809-667

GEAR PUMP PRESSURE HYDRAULICS ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

157-890 157-935 157-900 515-586 154-833 154-235 153-422 154-323 159-531 157-995 154-473 159-156

QTY

1 1 1 1 1 1 1 1 1 1 1 2

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HYD CONTROL VALVE (1-SPOOL) HYD CONTROL VALVE (2-SPOOL) HOSE (06OFX90-21"-3000) HOSE (08OFX90S-24"-3000) CONNECTOR (08S-08O90) TEE (08S-06O-04O) CONNECTOR (08S-10O90) HYDRAULIC LINE (-10) BRANCH TEE (08S-06O-10O) RUN TEE (10S-08O-04O) QDC ADAPTER (02-040F)

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS SEE LOADER VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

C

809-667

GEAR PUMP PRESSURE HYDRAULICS BEGINS WITH S/N:

1

2

6 12 11

3 8

5

9 10

13

7 4

A

809-855

GEAR PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

157-890 157-935 157-900 515-586 154-833 154-235 154-345 154-323 159-531 157-995 154-473 159-156 159-157

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

TNDM HYDRO W/DBLE GEAR PUMP HYD CONTROL VALVE (1-SPOOL) HYD CONTROL VALVE (2-SPOOL) HOSE (06OFX90-21"-3000) HOSE (08OFX90S-24"-3000) CONNECTOR (08S-08O90) RUN TEE (06S-06O-06O) CONNECTOR (08S-10O90) HYDRAULIC LINE (-10) BRANCH TEE (08S-06O-10O) RUN TEE (10S-08O-04O) QDC ADAPTER (02-040F) QDC ADAPTER (02-06OF)

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS SEE LOADER VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

A

809-855

CHARGE PRESSURE HYDRAULICS

8

9 2

10 6

1 7

3 4

C

5

809-668

CHARGE PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

151-097 157-890 154-728 156-273 154-800 154-220 195-366 157-892 154-230 159-156

QTY

1 1 1 1 1 2 1 1 1 1

DESCRIPTION

CYL (1.5" X 0.43" X 2.500") TNDM HYDRO W/DBLE GEAR PUMP HOSE (04OFX90S-36"-3000) CONNECTOR (02N-04O90) HOSE (04OFX-18"-3000) CONNECTOR (04O-06S) AIR VENT (02N90) PILOT CONTROL VALVE BRANCH TEE (06S-04O-04O) QDC ADAPTER (02-040F)

REMARKS

SEE GROUND DRIVE VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

C

809-668

COOLER INSTALLATION

7 4 3

9

2

5

8 1 6

10

12 13 11

D

809-669

COOLER INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

215-205 320-655 360-336 323-758 105-095 106-992 116-421 106-385 106-093 106-161 107-135 105-214 211-278

QTY

1 1 1 4 4 4 1 4 4 4 4 1 1

DESCRIPTION

FAN - OIL COOLER COOLER MOUNT OIL COOLER MOUNT BLOCK (5/16", RUBBER) WASHER (1/4") FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (1/8", SOLD PER 1') FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 45MM) FLG SCREW (M6-1.00 X 20MM) CLIP NUT (M8-1.25) FLG SCREW (#10-24 X .5") FUSE (ATC, 25 AMP)

REMARKS

USE 1 @ 17"

FOOTNOTES

NOTE:

D

809-669

HYDRAULIC COMPONENT MOUNTING

15

4

13

21 26

11

3 19

10

14 12 25

9

16

1

12 22

27

20 24 7 2

8

23 5 6 D

18

17 809-670

HYDRAULIC COMPONENT MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

149-412 157-890 157-935 157-900 106-081 106-090 106-383 106-706 159-386 157-892 105-823 106-161 106-561 107-872 106-387 106-385 320-609 320-344 105-836 320-411 105-095 106-162 106-386 106-397 106-477 320-603 325-499

QTY

1 1 1 1 2 2 4 2 1 1 3 6 3 3 4 6 1 1 2 1 3 4 4 2 2 1 1

DESCRIPTION

FILTER ELEMENT (1-UNF) TNDM HYDRO W/DBLE GEAR PUMP HYD CONTROL VALVE (1-SPOOL) HYD CONTROL VALVE (2-SPOOL) SCREW (M10-1.50 X 35MM, SOC) LOCK WASHER (M10) FLG LK SCREW (M10-1.50 X 30MM) FLANGE LOCKNUT (M12-1.75) FILTER HEAD PILOT CONTROL VALVE FLG LK BOLT (5/16-NC X 3/4") FLG SCREW (M6-1.00 X 20MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) SCREW (M8-1.25 X 65MM) FLG LOCKNUT (M10-1.50) FLG LOCKNUT (M6-1.00) PUMP MOUNT PUMP MOUNT FLG LK BOLT (1/4-NC X 1/2") BULKHEAD BRACKET WASHER (1/4") FLG SCREW(M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) FLAT WASHER (HARDENED & TEMPERED) SCREW (M12-1.75 X 45MM, 10.9) AUXILIARY VALVE MOUNT PUMP MOUNT

REMARKS

SEE AUXILIARY VALVE PAGE FOR SERVICE PARTS SEE LOADER VALVE PAGE FOR SERVICE PARTS

SEE GROUND DRIVE VALVE PAGE FOR SERVICE PARTS

USE ON HONDA ONLY

USE ON KOHLER ONLY

FOOTNOTES

NOTE:

D

809-670

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

HYDRAULIC CYL. (2.5 X1.25 X 10.0)

1

6

11 13

12 5

7 8 4 9 10

3

2

04

ID0162445

HYDRAULIC CYL. (2.5 X1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2742 150-692 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC CYL. (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

04

ID0162445

GROUND DRIVE VALVE

4

6

5

1 2

3

05

ID0002011

GROUND DRIVE VALVE REF PART NO. NUMBER

1 2 3 4 5 6

499-638 499-636 499-637 502-170 502-169 700-094

QTY

1 2 2 2 2 2

DESCRIPTION

RUBBER BOOT CURVE KIT (FORWARD) CURVE KIT (REVERSE) CLEAR LENS LEVER WITH KNOB KNOB COVER

REMARKS

INCLUDES LENS REQUIRED ITEM-SHIPPED WITH LEVER

NOT SHOWN:

FOOTNOTES:

NOTE:

ITEM 6 IS THE ORANGE CENTER IN KNOB.

05

ID0002011

AUXILIARY VALVE

2 1

5

3 5 4

B

809-672

AUXILIARY VALVE REF PART NO. NUMBER

1 2 3 4 5

499-143 500-2711 153-063 149-664 157-218

QTY

1 1 1 1 2

DESCRIPTION

REMARKS

VALVE LEVER RELIEF VALVE KIT VALVE SPRING KIT CHECK VALVE O-RING

FOOTNOTES

NOTE:

B

809-672

LIFT ARMS VALVE

7 4

8 6

5 8

3 10

1 11

9

2

04

ID0025470

LIFT ARMS VALVE REF PART NO. NUMBER

QTY

157-900 499-696 499-137 499-694 499-695 499-699 499-698 499-697 157-218 107-534 107-428 107-427

1 1 1 4 1 1 1 4 3 2 2

1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION

REMARKS

HYD CONTROL VALVE (2-SPOOL) RUBBER BOOT BELLOW CLAMP MAIN RELIEF WORK PORT RELIEF POWER BEYOND SLEEVE FLOAT KIT SPRING CENTER KIT O-RING (___ D70) A6 GALVANIZED WASHER SCREW (M5 X 10MM) SCREW ( M5 X 14MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0025470

OPTIONAL CASE DRAIN KIT ENDS WITH S/N

7

8

1 5

2

6

3 4

02

ID0007495

OPTIONAL CASE DRAIN KIT ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8

159-030 155-163 159-650 322-996 515-119 117-414 154-221 110-373

QTY

1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

QDC ADAPTER (08-08SF) REDUCER (08S-06SF) BK CONNECTOR (08S-06O) BULK HEAD BRACKET HOSE (06OFX45-92"-3000-AR) ABRASION SLEEVE (1.00" X 88") CONNECTOR (06S-06O) BOLT-ON CLAMP (13/16")

NOT SHOWN:

FOOTNOTES:

ITEMS #1-8 INCLUDED IN CASE DRAIN KIT #104-044

NOTE:

02

ID0007495

NOTES:

ID0134963

ELECTRICAL

ELECTRICAL COMPONENTS

2

3

4 5

1 6

04

ID0001858

ELECTRICAL COMPONENTS REF PART NO. NUMBER

1 2 3 4 5 6

320-966 106-383 106-387 217-710 110-527 106-205

QTY

1 2 2 4 2 2

DESCRIPTION

REMARKS

BRACKET FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) MICRO RELAY (SPDT) POP RIVET (3/16" X 1/2") WASHER (.191")

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0001858

BATTERY CABLES

4

HONDA ENGINE GROUNDING LOCATION

1

3

5 6

2 7 3 C

KOHLER ENGINE GROUNDING LOCATION

809-674

BATTERY CABLES REF PART NO. NUMBER

1 2 3 4 5 6 7

215-258 194-037 215-323 215-308 106-380 110-333 106-379

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

BATTERY (12V, 675 AMP) HONDA GX670 24HP BAT CABLE (4 GA X 40", BLK) BAT CABLE (4 GA X 38", RED) FLG LK SCREW (M8-1.25 X 16MM) BOLT-ON CLAMP (1") FLG LK SCREW (M6-1.00 X 20MM)

FOOTNOTES

NOTE:

C

809-674

NOTES:

ID0134963

BUCKETS

BUCKET, 36" 320-313

2

1

B

809-675

BUCKET, 36" 320-313 REF PART NO. NUMBER

1 2

320-314 326-129

QTY

DESCRIPTION

REMARKS

1 BUCKET EDGE 1 D-RING

FOOTNOTES

NOTE:

B

809-675

BUCKET, 44" 320-245

1

2

B

809-676

BUCKET, 44" 320-245 REF PART NO. NUMBER

1 2

326-129 320-244

QTY

DESCRIPTION

REMARKS

1 D-RING 1 BUCKET EDGE

FOOTNOTES

NOTE:

B

809-676

BOLT-ON TOOTH

3 5

1

4

01

2

ID0220058

BOLT-ON TOOTH REF PART NO. NUMBER

QTY

1 300-7090 2 300-7091 3 105-1283 4 106-096 5 105-065

1 1 1 2 2

DESCRIPTION

REMARKS

BOLT-ON TOOTH ADAPTER DUAL PURPOSE TOOTH COIL PIN FLG BOLT (1/2-NC X 1-3/4",GD8) LOCKNUT (1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0220058

NOTES:

ID0134963

MISCELLANEOUS

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

SK500 Related Publications Component

Ass’y

P/N

Model: SK500 ................... Operators Manual ............................................................ .............. 054-091 SK500 ................... Parts Manual ................................................................... .............. 053-106 SK500 ................... Repair Guide (Service Manual) ....................................... .................. N/A SK500 ................... Supplementary Maint Guide ........................................... .............. 050-633 SK500 ................... Special Tools Guide ........................................................ .............. 052-901 Engine: Honda GX670 ........ Parts Manual – 14ZN10E1P .................................... 194-037 ...... 054-089 Honda GX670 ....... Operation Manual – 31ZJ1620 ........................................ .............. 054-088 Honda GX670 ....... Service Manual – 61ZJ110Z ........................................... .............. 054-090 Kohler 27 ................ Parts Manual .............................................................. 194-665 ......... 053-040 Kohler 27 ................ Operation Manual .............................................................. ............... 054-040 Kohler 27 ................ Service Manual .................................................................. ............... 055-040

Filters Engine: (Honda GX670) Air Filter (foam) ................................................................................................ 194-223 Air Filter Element (paper) ................................................................................. 194-222 Oil Filter Element (spin-on) ............................................................................................. 159-209 Fuel Filter Element (inline) ............................................................................................... 159-244 Engine: (Kohler 27) Air Filter (primary) ............................................................................................ 194-038 Air Filter (secondary) ....................................................................................... 194-039 Oil Filter Element (spin-on) ............................................................................................. 157-630 Fuel Filter Element (inline) ............................................................................................... 194-669 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS05

ID0121054

ID0040564

ID0135281