Ditch Witch SK300 Parts Manual PN 053-114 - PDF DOWNLOAD

SK300

Parts Manual

Issue 7

053-114

1

SK300 ISSUE NO. 07PL-01/18 For Replacement Copy Order P/N 053-114

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK300

Copyright 2004, 2011, 2012, 2014, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

5

CONTENTS______________________ Decals

Hydraulics

Decal Location ........................................... 8

Auxiliary Hydraulics .................................. 64 Cooler Installation .................................... 78 Gear Pump Pressure................................ 76 Ground Drive ............................................ 70 Component Mounting ............................... 80 Controls....................................................72 Cylinder – 2” x 1.25” x 16” ............................ 82 Cylinder – 2.5” x 1.25” x 10” .................... 84, 86 Lift Cylinder ..............................................66 Pump Inlet ................................................ 62 Return ......................................................74 Tilt Cylinder ..............................................68

Engine Components Engine ............................................... 12, 16 Engine Installation.............................. 14, 18

Frame Components Battery ..................................................... 42 Belt Drive ................................................. 22 Brake Installation .................................... 24 Cover, Rear ............................................ 28 Hood ....................................................... 26 Hydraulic Tank Installation ....................... 40 Hydraulic Tank ......................................... 38 Idler Roller ............................................... 58 Idler, Front ................................... 52, 54, 56 Lift Arms .................................................. 34 Lift Arms Installation ................................ 36 Operator Console .................................... 32 Platform ................................................... 30 Track Frame Installation........................... 50 Track Frame ................................ 44, 46, 48

Electrical *See technical supplement for further electrical information ......................... #053-117

Miscellaneous Bolt/Nut Torque Chart .............................. 92 Filters ......................................................96 Optional Kits ............................................ 96 Parts Manual Change Request ............... 97 Related Publications ................................ 96 Replacement O-Ring Chart ...................... 95 Warranty Registration ............................ 100

ID0135039

6

7

DECALS

ID0135069

8

DECAL LOCATION SK300 GAS TANK 24

7 3

13

6

25 19 20 14 23

17

4 12

1 18 13

17

5

11

12

26 16

13

15

17

21

17

10 9

8

20 2 22 18 12 13

1 19 12

08

ID0127150

9

DECAL LOCATION SK300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

275-907 273-413 274-291 273-420 700-202 273-423 273-471 273-472 273-473 273-474 273-475 274-208 274-318 274-442 274-854 275-023 275-120 275-184 275-326 700-093 700-132 700-133 275-024 275-355 275-419 275-087 273-267

QTY

DESCRIPTION

2 1 1 2 1 1 1 1 1 1 1 4 4 1 1 1 4 2 2 2 1 1 1 1 1 1

DECAL KIT - SK300 WARNING SECURE CYLINDER SOUND POWER 10 UNLEADED GASOLINE ONLY LOCK/UNLOCK CAUTION HOT PARTS SK300 LUBRICATION SCHEDULE SK300 CONTROL CONSOLE SK300 OPERATOR’S INSTRUCTIONS WARNING TIP OVER WARNING - READ MANUAL FUEL SHUTOFF ALERT TIE DOWN LOCATION LIFT LOCATION LOGO PLACARD OIL LEVEL RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT DITCH WITCH LOGOTYPE SK300 - MODEL-ID WARNING ONE CALL NOTIFICATION PARKING BRAKE CAUTION HOT PARTS WARNING NO FLAME IGNITION SWITCH DITCH WITCH BATTERY

REMARKS

SEE FOOT NOTE 1

SEE FOOT NOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

08

ID0127150

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

HONDA ENGINE (ELECTRIC) ENDS WITH S/N 4 2 3

DETAIL A

A 10

1

7

6

9 8

5

B

809-012

13

HONDA ENGINE (ELECTRIC) ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

194-564 115-618 107-912 107-914 194-238 106-380 105-672 106-386 184-777 323-145

QTY

1 1 2 2 1 1 2 5 2 1

DESCRIPTION

REMARKS

ENGINE (13.0 HP HONDA, ELECT) COMPRESSION SPRING (.625") CABLE STOP SET SCREW (#4-40 X 1/8" CUP) MUFFLER (GX390) FLG LK SCREW (M8-1.25 X 16MM) BOLT (5/16-NF X 3/4", SOC) FLG LOCKNUT (M8-1.25) BOSS MUFFLER BRACKET

ADDITIONAL ENGINE PARTS: 194-443 STARTER, ELECTRIC 499-572 STARTER SOLENOID 195-190 STARTER, RECOIL 194-239 CARBURETOR (GX390) 195-159 AIR FILTER ELEMENT 195-160 FUEL TANK 194-009 FUEL TANK CAP 165-756 EXHAUST GASKET 217-758 LOW OIL PRESSURE SWITCH 153-546 CARBURETOR GASKET (GX390) 153-545 MUFFLER GASKET

FOOTNOTES

NOTE:

B

809-012

14

ENGINE INSTALLATION ENDS WITH S/N 3

1

4

SEE NOTE 1

6

7

5 8 2 B

808-852

15

ENGINE INSTALLATION ENDS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8

194-564 106-331 107-661 502-651 106-380 106-385 323-729 106-551

QTY

1 4 4 2 4 2 1 4

DESCRIPTION

REMARKS

ENGINE (13.0 HP HONDA, ELECT) SCREW (M10-1.50 X 50MM) FLG LKNUT (M10-1.50, PRV TRQ) SCREW (M6-1.00 X 35MM) FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M6-1.00) MUFFLER GUARD CLIP NUT (M8-1.25)

FOOTNOTES

NOTE:

1. INCLUDED WITH ENGINE (194-564).

B

808-852

16

HONDA ENGINE (ELECTRIC) BEGINS WITH S/N

4 2 3

DETAIL A

A 10

1

7

6

9 8

5

A

809-637

17

HONDA ENGINE (ELECTRIC) BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

194-542 115-618 107-912 107-914 194-238 106-380 105-672 106-386 184-777 323-145

QTY

1 1 2 2 1 1 2 5 2 1

DESCRIPTION

REMARKS

ENGINE (13.0 HP HONDA, ELECT) COMPRESSION SPRING (.625") CABLE STOP SET SCREW (#4-40 X 1/8" CUP) MUFFLER (GX390) FLG LK SCREW (M8-1.25 X 16MM) BOLT (5/16-NF X 3/4", SOC) FLG LOCKNUT (M8-1.25) BOSS MUFFLER BRACKET

ADDITIONAL ENGINE PARTS: 194-443 STARTER, ELECTRIC 499-572 STARTER SOLENOID 195-190 STARTER, RECOIL 194-239 CARBURETOR (GX390) 195-159 AIR FILTER ELEMENT 195-160 FUEL TANK 194-009 FUEL TANK CAP 165-756 EXHAUST GASKET 217-758 LOW OIL PRESSURE SWITCH 153-546 CARBURETOR GASKET (GX390) 153-545 MUFFLER GASKET

FOOTNOTES

NOTE:

A

809-637

18

ENGINE INSTALLATION BEGINS WITH S/N 3

1

4 9

6

7

5 8 2 A

809-638

19

ENGINE INSTALLATION BEGINS WITH S/N REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

194-542 106-331 107-661 502-651 106-380 106-385 323-729 106-551 213-198

QTY

1 4 4 2 4 2 1 4 1

DESCRIPTION

ENGINE (13.0 HP HONDA, ELECT) SCREW (M10-1.50 X 50MM) FLG LKNUT (M10-1.50, PRV TRQ) SCREW (M6-1.00 X 35MM) FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M6-1.00) MUFFLER GUARD CLIP NUT (M8-1.25) VOLTAGE REGULATOR (12V)

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1. REGULATOR RED WIRE (FEMALE BULLET) TO WHITE HARNESS WIRE, REGULATOR YELLOW WIRE (MALE BULLET) TO CHARGE COIL WHITE WIRE.

NOTE:

A

809-638

20

NOTES:

ID0134963

21

FRAME COMPONENTS

ID0135068

22

BELT DRIVE

3 3

4

4

6 11

2 22 7 14 3

15

21

9 18

8 5

16 1 19 13 10

20 17

12

A

808-858

23

BELT DRIVE REF PART NO. NUMBER

1 322-859 2 106-729 3 105-701 4 166-530 5 165-923 6 170-429 7 170-428 8 170-430 9 108-097 10 170-439 11 170-444 12 170-443 13 331-103 14 184-852 15 105-156 16 106-054 17 105-814 18 106-496 19 105-118 20 106-332 21 107-769 22 166-856

QTY

DESCRIPTION

2 IDLER PLATE 1 SHLD BLT (M12 X 45MM,M10-1.50) 9 SET SCREW (5/16-NC X 3/8",CUP) 2 KEY 1 KEY (1/4 X 2.00) 2 PULLEY (15MM, 5MM KWY-BORE) 1 PULLEY (5/8", .156 KWY BORE) 1 PULLEY (1.00", .25 KWY-BORE) 4 SET SCR3/8-NC X 1.00" CUP,NYL 2 SHEAVE 1 BELT (A-SECTION, 71", KEV) 1 BELT (A-SECTION, 51", KEV) 1 BUSHING 4 SPACER 1 BOLT (3/8-NC X 1-1/2") 1 BOLT (3/8-NC X 2-1/4") 2 FLG LOCKNUT (3/8-NC) 4 FLG SCREW (M12-1.75 X 35MM) 1 WASHER (3/8") 1 SCREW (M10-1.50 X 70MM) 1 JAM NUT (M10-1.50) 1 KEY (.154" SQ X .965" LG)

REMARKS

USE LOCTITE 242 INCLUDED WITH PUMP 159-656 OR 159-657

INCLUDED WITH PUMP 159-684

FOOTNOTES

NOTE:

A

808-858

24

9

BRAKE INSTALLATION 11

12

5

13

2 14 6 8

3

4 10 13

15

16

7 1 SEE NOTE 1 A

808-849

25

BRAKE INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

179-857 105-111 170-436 305-908 106-640 115-555 106-106 323-313 323-312 194-543 105-043 106-499 105-065 105-058 105-825 105-845

QTY

DESCRIPTION

REMARKS

2 BRAKE PIN 2 BOLT (1/2-NC X 4") 2 SHEAVE 1 WEAR PAD 2 SCREW (M6-1.00 X 20MM,BUT SOC) 2 EXTENSION SPRING 2 NUT (M6-1.00) 1 BRACKET 1 BRAKE LEVER 1 CABLE (5/32 X 35.5") 1 BOLT (1/2-NC X 1-1/4") 1 FLG BOLT (1/2-NC X 1-1/2",GD8) 2 LOCKNUT (1/2-NC) 2 BELLEVILLE WASHER (1/2") 1 FLG LK BOLT (3/8-NC X 3/4) 1 FLG LOCKNUT (3/8-NC)

FOOTNOTES

NOTE:

1.

A

USE THESE HOLES

808-849

26

HOOD

2

9

10

11

5

4

3

7

1 12

6 11

A

8

12

6

6

808-851

27

HOOD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

322-752 106-029 106-380 105-834 117-558 110-655 105-089 105-694 318-588 110-560 118-203 105-226

QTY

DESCRIPTION

REMARKS

1 HOOD 5 BOLT (3/8-NC X 3/4", BUT SOC) 5 FLG LK SCREW (M8-1.25 X 16MM) 5 FLG LOCKNUT (3/8-NC) 2 LATCH, ADJUST LEVER (LOCKING) 4 BALL SCREW (5/16-NC X 1/2") 4 LOCKNUT (5/16-NC) 2 STRUT (90 LB.) 1 MANUAL COMPARTMENT 4 POP RIVET (3/16" X 1/2", ALUM) 1 HINGE 4 WASHER (5/16")

FOOTNOTES

NOTE:

A

808-851

28

REAR COVER

4

2

1

3 5

02

ID0013707

29

REAR COVER REF PART NO. NUMBER

1 2 3 4 5

322-750 106-382 118-197 115-415 105-825

QTY

1 7 1 1 2

DESCRIPTION

REAR COVER FLG LK SCREW (M10-1.50 X 20MM) NOISE BARRIER SEAT BACK CUSHION FLG LK BOLT (3/8-NC X 3/4)

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0013707

30

PLATFORM

5

3 1 2

7

4 6

A

808-855

31

PLATFORM REF PART NO. NUMBER

1 2 3 4 5 6 7

115-063 106-469 106-685 323-071 323-608 106-806 106-397

QTY

DESCRIPTION

2 ISOLATOR,80X57CF M12-1.75 C70 2 FLG SCREW (M12-1.75 X 30MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PLATFORM 1 MAT 4 FLG LK SCREW (M12-1.75 X 25MM) 6 WASHER (M12, HARDENED)

REMARKS

LOCTITE 242

FOOTNOTES

NOTE:

A

808-855

32

OPERATOR CONSOLE 1

9

11

10

3 7

5

6

4

8

05

2

ID0013090

33

OPERATOR CONSOLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

106-382 215-164 195-951 196-363 323-286 111-064 106-640 106-385 214-519 105-189 105-215

QTY

4 1 1 1 1 1 2 2 1 2 2

DESCRIPTION

FLG LK SCREW (M10-1.50 X 20MM) IGNITION SWITCH CHOKE CABLE (59-1/16") CABLE THROTTLE(57.25"HD) CONSOLE KNOB (1/4-NC, ORANGE) SCREW (M6-1.00 X 20MM,BUT SOC) FLG LOCKNUT (M6-1.00) TACHOMETER SCREW (#6-32 X 1/2") NUT (#6-32)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

213-132 SK300 FRAME HARNESS, USE WITH 194-564 AND 194-542 213-202 WIRE HARNESS, USE WITH 194-564 213-203 WIRE HARNESS, USE WITH 194-564 213-325 JUMPER WIRE USE WITH 194-542 FOOTNOTES:

1. ITEMS 9, 10 & 11 ARE REPLACED WITH 190-1790

NOTE:

05

ID0013090

34

LIFT ARMS

8

9

SEE NOTE 1

10 16 1 17

20 18

3

2 21

15 7

9

13 6

19 SEE NOTE 2

06

14

12 9

11

5

4

ID0004254

35

LIFT ARMS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

323-965 183-411 179-651 181-974 179-104 181-982 183-613 300-2742 125-538 125-1000 105-830 105-969 105-814 106-095 118-424 322-738 300-5003 105-510 324-730 107-366 320-689

QTY

2 2 2 3 3 1 1 1 3 1 1 3 2 2 2 1 2 2 1 4 2

DESCRIPTION

COVER PLATE PULL PIN (1/2" X 2") LOCK PIN BUSHING TAPERED INSERT (1.5") TAPERED PIN (1.500" X 4.330") TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3.5") CYL (2.5 X 1.25 X 10.0) COMPOSITION BUSHING (1.5") COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") FLG BOLT (5/8-NC X 1-1/2",GD8) FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X1-3/4",3/8-NC) COMPRESSION SPRING LIFT ARMS LOCK PIN ROLL PIN (1/4" X 1-1/2") QUICK ATTACHMENT PLATE SCREW (M6-1.00 X 30MM, 8.8) LIFT STOP

REMARKS

BEGINS WITH S/N

, SEE FOOTNOTE 1

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

BEGINS WITH S/N

, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PRIOR TO S/N

, USE 105-456 (4X) & 110-973 (2X).

NOTE:

1. BLOCK GOES ON PIN END 2. REPLACEMENT BOSS PART NUMBER 179-654

06

ID0004254

36

LIFT ARMS INSTALLATION 13 7 8

2 3 12

11

6 9

1

5 4

10

5 02

14 ID0008945

37

LIFT ARMS INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

125-538 178-699 181-974 110-055 125-1000 183-587 115-466 322-738 181-982 115-483 105-830 106-470 110-220 151-091

QTY

2 2 2 2 4 2 2 1 2 2 2 2 2 2

DESCRIPTION

COMPOSITION BUSHING (1.5") PIN TAPERED INSERT (1.5") MACH BUSHING (1-1/4", 14GA) COMPOSITION BUSHING (1.25") TAPERED PIN (1.25" X 3") EXTERNAL SNAP RING (1.500") LIFT ARMS TAPERED INSERT (1.25") KLIP RING (1.250") FLG LK BOLT (1/2-NC X 1-1/4") FLG SCREW (M16-2.0 X 40MM) MACH BUSHING (1-1/2", 14GA) CYL (2.0 X 1.25 X 16.0)

REMARKS

SEE HYDRAULIC CYLINDER PAGE FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0008945

38

HYDRAULIC TANK

SEE NOTE 1

1

2

3

4

A

808-859

39

HYDRAULIC TANK REF PART NO. NUMBER

1 2 3 4

364-665 115-320 116-218 500-302

QTY

DESCRIPTION

1 1 1 1

HYDRAULIC TANK GROMMET (1-1/2") SIGHT GLASS (2") PLUG (-12 S)

REMARKS

FOOTNOTES

NOTE:

1.

A

REPLACEMENT CAP FILLER NECK ASSEMBLY 149-383

808-859

40

HYDRAULIC TANK INSTALLATION

1 2

3

A

808-853

41

HYDRAULIC TANK INSTALLATION REF PART NO. NUMBER

1 2 3

106-724 107-661 364-665

QTY

DESCRIPTION

REMARKS

4 FLG SCREW (M10-1.50 X 25MM) 4 FLG LKNUT (M10-1.50, PRV TRQ) 1 HYDRAULIC TANK

FOOTNOTES

NOTE:

A

808-853

42

BATTERY 8

8

10 9

13 11 12

6

3 4

9 5 7 1

2

B

808-848

43

BATTERY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

106-381 106-386 215-256 325-082 179-799 105-085 323-351 106-712 106-353 213-002 215-354 116-389 110-126

QTY

3 3 1 1 2 2 1 2 2 1 1 1 1

DESCRIPTION

FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) BATTERY (12V, 200 AMP) BATTERY HOLDER J-HOOK LOCKNUT (1/4"-NC) BATTERY MOUNT FLG SCREW (M6-1.00 X 16MM) FLG NUT (M6-1.00) BAT CABLE (6GA X 12.0", BLACK) BAT CABLE (4 GA X 24", RED) BULK TUBING (3/4".SOLD PER FT) BOLT-ON CLAMP (1/2")

REMARKS

USE 1 @ 14"

FOOTNOTES

NOTE:

B

808-848

44

TRACK FRAME

ENDS W/ SERIAL NUMBER

15

9 12

8 7

4

6

14

10 13

11

5

1 16

3 2

SEE NOTE 1

04

ID0004176

45

TRACK FRAME

ENDS W/ SERIAL NUMBER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

117-047 170-336 170-335 174-009 107-337 106-442 106-073 105-310 159-659 105-501 322-717 105-082 106-397 105-065 322-694 322-716

QTY

1 1 2 1 2 2 1 1 1 1 1 4 4 4 1 1

DESCRIPTION

COMPRESSION SPRING FRONT IDLER ROLLER IDLER ROLLER 11 TOOTH SPROCKET SCREW (M16-2.00 X 150MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) BOLT (3/4-NC X 6") JAM NUT (3/4-NC) HYDRAULIC MOTOR COTTER PIN (.125" X 2.0") SPRING GUIDE BOLT (1/2-NC X 2-1/2") WASHER (M12, HARDENED) LOCKNUT (1/2-NC) RIGHT TRACK FRAME PUSH BLOCK

REMARKS

COMPRESS TO 8 5/8 INCH SEE FRONT IDLER PAGE FOR SERVICE PARTS SEE IDLER ROLLER PAGE FOR SERVICE PARTS

OBSOLETE, SEE FOOTNOTE 1 & 2

322-695 LEFT TRACK FRAME

NOT SHOWN:

FOOTNOTES:

1. 159-659 MOTOR INCLUDES CASTLE NUT 107-034, WOODRUFF KEY 165-915, AND BEARING 500-2449.

2. 159-659 IS SUPERCEDED WITH P/N 150-5158.

NOTE:

1. 322-933 TURF TRACK

04

ID0004176

46

TRACK FRAME

ENDS W/ SERIAL NUMBER

15

9

14

8 7 12 4

6

10 13

11

5

1 16 2

3

SEE NOTE 1

05

ID0167138

47

TRACK FRAME

ENDS W/ SERIAL NUMBER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

117-047 350-1641 170-335 174-009 107-337 106-442 106-073 105-310 159-659 105-501 322-717 105-082 106-397 105-065 322-694 322-716

QTY

1 1 2 1 2 2 1 1 1 1 1 4 4 4 1 1

DESCRIPTION

COMPRESSION SPRING FRONT IDLER ROLLER IDLER ROLLER 11 TOOTH SPROCKET SCREW (M16-2.00 X 150MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) BOLT (3/4-NC X 6") JAM NUT (3/4-NC) HYDRAULIC MOTOR COTTER PIN (.125" X 2.0") SPRING GUIDE BOLT (1/2-NC X 2-1/2") WASHER (M12, HARDENED) LOCKNUT (1/2-NC) RIGHT TRACK FRAME PUSH BLOCK

REMARKS

COMPRESS TO 8 5/8 INCH SEE FRONT IDLER PAGE FOR SERVICE PARTS SEE IDLER ROLLER PAGE FOR SERVICE PARTS

OBSOLETE, SEE FOOTNOTE 1, 2 & 3

322-695 LEFT TRACK FRAME

NOT SHOWN:

FOOTNOTES:

1. 159-659 MOTOR INCLUDES CASTLE NUT 107-034, WOODRUFF KEY 165-915, AND BEARING 500-2449.

2. TORQUE NUT OF HYD. MOTOR TO 275 FT-LBS DRY, 225 FT-LBS LUBRICATATED. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. 3. 159-659 IS SUPERCEDED WITH P/N 150-5158.

NOTE:

1. 322-933 TURF TRACK

05

ID0167138

48

TRACK FRAME

BEGINS W/ SERIAL NUMBER

15

9

14

8 7 12 4

6

10 13

11

1

5 2 3

SEE NOTE 1

05

ID0170418

49

TRACK FRAME

BEGINS W/ SERIAL NUMBER REF PART NO. NUMBER

QTY

1 117-047 2 300-3080 3 170-335 4 140-1085 5 107-337 6 106-442 7 106-073 8 105-310 9 158-164 10 105-501 11 322-717 12 105-082 13 106-397 14 105-065 15 322-694

1 1 2 1 2 2 1 1 1 1 1 4 4 4 1

DESCRIPTION

COMPRESSION SPRING FRONT IDLER IDLER ROLLER 11 TOOTH SPROCKET SCREW (M16-2.00 X 150MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) BOLT (3/4-NC X 6") JAM NUT (3/4-NC) HYD MOTOR COTTER PIN (.125" X 2.0") SPRING GUIDE BOLT (1/2-NC X 2-1/2") WASHER (M12, HARDENED) LOCKNUT (1/2-NC) RIGHT TRACK FRAME

REMARKS

COMPRESS TO 8 5/8 INCH SEE FRONT IDLER PAGE FOR SERVICE PARTS SEE IDLER ROLLER PAGE FOR SERVICE PARTS

OBSOLETE, SUPERSEEDED WITH 150-5159. SEE FOOTNOTE 1, 2 & 3

322-695 LEFT TRACK FRAME

NOT SHOWN:

FOOTNOTES:

1. MOTOR INCLUDES CASTLE NUT 107-034, WOODRUFF KEY 165-915, AND BEARING 500-2449.

2. TORQUE NUT OF HYD. MOTOR TO 275 FT-LBS DRY, 225 FT-LBS LUBRICATATED. INCREASE TORQUE TO ALIGN HOLE FOR COTTER PIN. 3. WHEN REPLACING HYDRAULIC TRACK DRIVE MOTOR, BOTH LEFT AND RIGHT MOTORS SHOULD BE REPLACED AT THE SAME TIME.

NOTE:

1. 322-933 TURF TRACK

05

ID0170418

50

TRACK FRAME INSTALLATION

2

1

3 A

808-854

51

TRACK FRAME INSTALLATION REF PART NO. NUMBER

1 2 3

322-695 106-471 322-694

QTY

DESCRIPTION

REMARKS

1 LEFT TRACK FRAME 8 FLG SCREW (M16-2.00 X 30MM) 1 RIGHT TRACK FRAME

FOOTNOTES

NOTE:

A

808-854

52

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000619

4

2 1

2

2 3

02

ID0165138

53

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000619 REF PART NO. NUMBER

QTY

DESCRIPTION

300-3080 1 300-3098 2 350-1642 3 300-3079 4 105-170

1 1 1 2

IDLER ROLLER SUB PUSH BLOCK FRONT IDLER SUB SHAFT, IDLER BOLT (5/16-NC X 3")

REMARKS

INCLUDES REF NO'S 1-4

SEE FOOT NOTE 1

NOT SHOWN:

FOOTNOTES:

FOR REPLACEMENT BEARINGS USE 125-1006

NOTE:

02

ID0165138

54

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

55

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

56

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145

3

1 4

2

4

04

ID0167047

57

FRONT IDLER

BEGINS WITH S/N: CMWSK350V70000601 BEGINS WITH S/N: CMWSK500H70000255 BEGINS WITH S/N: CMWSK650L70000428 BEGINS WITH S/N: CMWXT850T60000126 REF PART NO. NUMBER

QTY

350-1641 1 300-3079 2 353-477 3 105-561 4 350-1642

1 2 2 1

DESCRIPTION

FRONT IDLER ROLLER SHAFT, IDLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") FRONT IDLER SUB

ENDS WITH S/N: CMWSK350C70000618 ENDS WITH S/N: CMWSK500A70000267 ENDS WITH S/N: CMWSK650V70000542 ENDS WITH S/N: CMWXT850P70000145 REMARKS

INCLUDES REF NO'S 1 - 4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS USE 125-1006.

2. SEE PARTS PAGE "FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

04

ID0167047

58

IDLER ROLLER

1

2

1

06

ID0024145

59

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

60

NOTES:

ID0134963

61

HYDRAULICS

ID0135071

62

PUMP INLET HYDRAULICS

7

5

11

6

15

7 11 13 16

11

1

11

17 2 11 3

22 14

14

14 19 20

12

7

8 14

9

21 4 2

14 10 14

18

C

808-986

63

PUMP INLET HYDRAULICS REF PART NO. NUMBER

1 364-667 2 155-174 3 159-386 4 155-910 5 159-657 6 159-656 7 514-169 8 155-198 9 194-538 10 155-046 11 110-217 12 155-196 13 156-729 14 110-026 15 116-760 16 116-760 17 116-760 18 116-636 19 149-897 20 116-636 21 116-636 22 159-660

QTY

DESCRIPTION

1 HYDRAULIC RESERVOIR 2 S/O COUPLER (12S-12H90) 1 FILTER HEAD (12SF-12SF) 1 FILTER ELEMENT (1-UNF) 1 HYDRAULIC PUMP 1 HYDRAULIC PUMP 3 S/O COUPLER (08H-06S90) 1 S/O COUPLER (12S-12H90-06SF) 1 OIL COOLER 1 S/O COUPLER (12S-12H) 6 WORM CLAMP (7/16" TO 1") 1 S/O COUPLER (12S-12H45) 1 S/O TEE (O8H-O8H-O8H) 6 WORM CLAMP (1/2" TO 1-1/4") 1 BULK HOSE (1/2", SOLD PER FT 1 BULK HOSE (1/2", SOLD PER FT 1 BULK HOSE (1/2", SOLD PER 1") 1 BULK HOSE (3/4", SOLD PER FT) 1 ELBOW (08S-12H45) 1 BULK HOSE (3/4", SOLD PER FT) 1 BULK HOSE (3/4", SOLD PER FT) 1 HYDRAULIC CONTROL VALVE

REMARKS

SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS

USE 1 @ 4" USE 1 @ 4" USE 1 @ 17" USE 1 @ 40" USE 1 @ 7.5" USE 1 @ 13.5"

FOOTNOTES

NOTE:

C

808-986

64

AUXILIARY HYDRAULICS

12

2

11

1

5 6

8

10 3 9 5

A

7

4

808-987

65

AUXILIARY HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

159-350 159-351 154-234 154-262 156-174 117-416 117-714 515-747 154-805 115-466 159-660 322-738

QTY

DESCRIPTION

1 QDC ADAPTER (08-12SF) 1 QDC BODY (08-12SF) 2 CONNECTOR (08O-12S) 2 REDUCER (06O-08OF) 2 CONNECTOR (06S-06O LG) 1 ABRASION SLEEVE (1.00" X 50") 1 ABRASION SLEEVE (1.00" X 54") 1 HOSE (06OFX90M-50"-3000) 1 HOSE (06OFX90S-54"-3000) 4 EXTERNAL SNAP RING (1.500") 1 HYDRAULIC CONTROL VALVE 1 LIFT ARMS

REMARKS

SEE CONTROL VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

A

808-987

66

LIFT CYLINDER HYDRAULICS

1

5 12 7

9

1

3 4 5 5

6

10

13

11 8 2 5

A

808-988

67

LIFT CYLINDER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

151-091 515-041 154-345 154-373 154-252 515-011 515-257 515-257 159-660 117-676 117-672 117-718 117-718

QTY

DESCRIPTION

REMARKS

2 CYL (2.0 X 1.25 X 16.0) 1 HOSE (04OFX90-20"-3000) 2 RUN TEE (06S-06O-06O) 4 REDUCER (04O-06OF) 4 CONNECTOR (04S-04O90) 1 HOSE (04OFX90-32"-3000) 1 HOSE (04OFX90S-54"-3000) 1 HOSE (04OFX90S-54"-3000) 1 HYDRAULIC CONTROL VALVE 1 ABRASION SLEEVE (1.00" X 30") 1 ABRASION SLEEVE (1.00" X 20") 1 ABRASION SLEEVE (1" X 36") 1 ABRASION SLEEVE (1" X 36")

FOOTNOTES

NOTE:

A

808-988

68

TILT CYLINDER HYDRAULICS

12 2 3 5

1 11 4 8

7 6

03

10

9

ID0014434

69

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 154-342 2 159-537 3 320-740 4 159-532 5 154-228 6 156-174 7 117-613 8 117-613 9 154-897 10 154-897 11 159-660 12 300-2742

1 1 1 1 2 2 1 1 1 1 1 1

DESCRIPTION

REMARKS

CONNECTOR (06S-06090) CONNECTOR (06S-060BK25) TILT CYLINDER BULKHEAD PLATE HYD LINE (-06) UNION (060-060FX90 CONNECTOR (06S-060 LG) ABRASION SLEEVE (1.00" X 64") ABRASION SLEEVE (1.00" X 64") HOSE (060FX90-62"-3000) HOSE (060FX90-62"-3000) HYDRAULIC CONTROL VALVE CYL (2.5 X 1.25 X 10.0)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0014434

70

GROUND DRIVE HYDRAULICS 5

6

14

14

16 2

4

17 15

12

18 11

9

13

3 10

4

11 7

8

1 3

05

ID0012974

71

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1

159-659

2 HYDRAULIC MOTOR

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

106-561 154-279 110-270 159-657 159-656 159-739 159-740 159-741 159-742 305-256 106-329 157-038 154-222 154-887 154-887 154-887 154-887

2 4 4 1 1 1 1 1 1 2 2 4 4 1 1 1 1

LOCKNUT (M8-1.25,PRV TRQ,10.9) CONNECTOR (08O-10S) BOLT-ON CLAMP (9/16", HALF) HYDRAULIC PUMP HYDRAULIC PUMP HYDRAULIC LINE (-08) HYDRAULIC LINE (-08) HYDRAULIC LINE (-08) HYDRAULIC LINE (-08) BACKUP SPACER SCREW (M8-1.25 X 50MM) O-RING (012 D90) CONNECTOR (06O-08S) HOSE (06OFX45-23"-3000) HOSE (06OFX45-23"-3000) HOSE (06OFX45-23"-3000) HOSE (06OFX45-23"-3000)

REMARKS

OBSOLETE, SUPERCEDED WITH P/N 150-5158.

USE SEAL REPAIR KIT: 191-414; BEARING: 500-2449 FOR 159-659 MOTOR

SEAL REPAIR KIT: 191-413 SEAL REPAIR KIT: 191-413

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0012974

72

HYDRAULIC CONTROLS 19 3 6

17 9 23

7

24

5

25 24

26

13 11

27

10

4 18

9

11 8

12

14 11 11 21

29

28

10 15

30 20

31

16

1

22

2 B

809-019

73

HYDRAULIC CONTROLS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

106-685 323-289 159-657 159-656 323-495 117-920 107-769 110-281 107-440 105-197 105-085 105-818 106-213 105-832 323-310 179-876 110-465 110-647 110-442 115-640 117-186 105-523 106-380 106-386 323-063 323-659 323-660 323-311 159-660 105-095 115-477

QTY

DESCRIPTION

REMARKS

2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PEDAL 1 HYDRAULIC PUMP 1 HYDRAULIC PUMP 1 PLATE 1 LEVER 2 JAM NUT (M10-1.50) 3 ROD END (1/4-NF, FM) 5 FLG LK SCREW (1/4-NF X 3/4") 2 BOLT (1/4-NC X 1") 4 LOCKNUT (1/4"-NC) 1 BOLT (1/4-NC X 1-1/2") 1 COUPLING NUT (1/4-NF X 7/8") 1 FLG LOCKNUT (1/4-NC) 1 LEVER 1 ROD 2 KNOB (1/2-NC, ORANGE) 1 HANDLE (3/8-NC, YELLOW) 1 HANDLE (3/8-NC, GREEN) 1 COMPRESSION SPRING (3") 1 EXTENSION SPRING (3.625") 1 COTTER PIN (.125" X .750") 4 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG LOCKNUT (M8-1.25) 1 BRACKET 1 LEVER 1 LEVER 1 LEVER 1 HYDRAULIC CONTROL VALVE 1 WASHER (1/4") 1 GRIP RING (.375")

FOOTNOTES

NOTE:

B

809-019

74

RETURN HYDRAULICS

2

4

3 5

1

8

4 5 5

5 6 9

5

5

7

10

C

808-990

75

RETURN HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

364-667 159-657 159-656 514-169 110-217 156-729 149-989 116-760 116-760 116-760

QTY

DESCRIPTION

1 HYDRAULIC RESERVOIR 1 HYDRAULIC PUMP 1 HYDRAULIC PUMP 2 S/O COUPLER (08H-06S90) 6 WORM CLAMP (7/16" TO 1") 1 S/O TEE (O8H-O8H-O8H) 1 S/O COUPLER (08S-08H) 1 BULK HOSE (1/2", SOLD PER FT) 1 BULK HOSE (1/2", SOLD PER FT) 1 BULK HOSE (1/2", SOLD PER FT)

REMARKS

USE 1 @ 11" USE 1 @ 11" USE 1 @ 47"

FOOTNOTES

NOTE:

C

808-990

76

GEAR PUMP PRESSURE HYDRAULICS

2

10 1

7

8

3

4

5 6 8

9

B

808-991

77

GEAR PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

364-667 159-684 154-233 154-322 159-738 155-196 155-183 110-026 116-636 159-660

QTY

DESCRIPTION

1 HYDRAULIC RESERVOIR 1 HYDRAULIC PUMP 1 CONNECTOR (08S-08O) 1 CONNECTOR (08O-10S90) 1 HYDRAULIC LINE (-08) 1 S/O COUPLER (12S-12H45) 1 S/O COUPLER (16S-12H90) 2 WORM CLAMP (1/2" TO 1-1/4") 1 BULK HOSE (3/4", SOLD PER FT) 1 HYDRAULIC CONTROL VALVE

REMARKS

SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS

USE 1 @ 64"

FOOTNOTES

NOTE:

B

808-991

78

COOLER INSTALLATION

7

1

4

12

9

5

7

6

2 11 8 3 10

B

808-850

79

COOLER INSTALLATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

194-557 159-386 106-382 323-758 105-095 106-093 105-820 155-910 170-430 194-538 323-160 106-397

QTY

DESCRIPTION

REMARKS

1 FAN 8" 1 FILTER HEAD (12SF-12SF) 5 FLG LK SCREW (M10-1.50 X 20MM) 2 MOUNT BLOCK (5/16", RUBBER) 2 WASHER (1/4") 2 SCREW (M6-1.00 X 45MM) 5 FLG LK BOLT (1/4-NC X 3/4") 1 FILTER ELEMENT (1-UNF) 1 PULLEY (1.00", .25 KWY-BORE) 1 OIL COOLER 1 COOLER MOUNT 1 WASHER (M12, HARDENED)

FOOTNOTES

NOTE:

B

808-850

80

HYDRAULIC COMPONENT MOUNTING

10

6

7

2

5

8

3

9

4 9

9 1

B

808-992

81

HYDRAULIC COMPONENT MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

159-684 323-063 106-382 159-657 159-656 159-660 105-106 105-085 106-383 107-661

QTY

DESCRIPTION

1 HYDRAULIC PUMP 1 BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 1 HYDRAULIC PUMP 1 HYDRAULIC PUMP 1 HYDRAULIC CONTROL VALVE 2 BOLT (1/4-NC X 2") 2 LOCKNUT (1/4"-NC) 6 FLG LK SCREW (M10-1.50 X 30MM) 6 FLG LKNUT (M10-1.50, PRV TRQ)

REMARKS

SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS SEE HYDRAULIC PUMP PAGE FOR SERVICE PARTS SEE HYDRAULIC CONTROL VALVE PAGE FOR SERVICE PARTS

FOOTNOTES

NOTE:

B

808-992

82

83

84

85

86

HYDRAULIC CYL. (2.5 X1.25 X 10.0)

1

6

11 13

12 5

7 8 4 9 10

3

2

04

ID0162445

87

HYDRAULIC CYL. (2.5 X1.25 X 10.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2742 150-692 300-2736 150-773 150-779 300-2741 106-098 500-031 157-021 157-541 157-538 125-775 157-535 157-019

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC CYL. (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

REMARKS

SEE FOOTNOTE1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-2326 2. APPLY LOCTITE 277 OR EQUIVALENT. TORQUE TO 290-325 FT-LBS

NOTE:

04

ID0162445

88

NOTES:

ID0134963

89

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

ID0134878

90

NOTES:

ID0134963

91

MISCELLANEOUS

ID0135063

92

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

93

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

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Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

95

96

SK300 Related Publications Component

Ass’y

P/N

Model: SK300 .................... Operators Manual ............................................................ .............. 054-113 SK300 .................... Repair Guide (Service Manual) ....................................... .................. N/A SK300 .................... Supplementary Maint Guide ........................................... .............. 050-633 SK300 .................... Special Tools Guide ......................................................... .............. 052-901 SK300 .................... Technical Supplement ..................................................... .............. 053-117 Engine: Honda GX390 ........ Parts Manual – 14ZF60E2 ................................ …………………… 053-047 Honda GX390 ........ Operation Manual – 31ZH9620 ....................................... .............. 054-118 Honda GX390 ........ Service Manual – 61ZH901 ............................................. .............. 053-047

Filters Engine: Air Filter Element .......................................................................................................... 195-159 Air Filter Element for Optional Remote Canister........................................................... 105-1109 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 155-910

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.04

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