Ditch Witch SK3000 Yanmar® 4TNV86CT Parts Manual 053-3186 PDF

SK3000 Yanmar® 4TNV86CT

Parts Manual

Issue 6

053-3186

1

SK3000 ISSUE NO. 6PL-07/23 For Replacement Copy Order P/N 053-3186

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: SK3000

Copyright 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals Location....................................................... 8

Engine Components Air Filter Mounting .................................... 28 Engine........................................................ 12 Engine Cooling System .............................. 26 Engine EU Parts Only................................. 14 Engine Mounts .......................................... 16 Fuel System ............................................... 30 Pump Mounting ...................................18, 20 Pump Stack...........................................22, 24

Power Train Grease Cylinder ......................................... 40 Track Assembly ......................................... 38 Track Motor and Sprocket .................. 34, 36

Frame Components Attachment Plate Mounting ................64, 66 Battery Tray and Crossmember ...........48, 50 Fuel Tank Mounting .................................. 44 Grille and Bumper ..................................... 52 Hood .......................................................... 56 Hydraulic Tank Mounting.......................... 46 Latch .......................................................... 68 Lift Arm Mounting ..................................... 62 Manual Comp, Covers, Brackets, Misc...... 60 Operator Platform..................................... 58 Rear Covers and Gauge Assembly ............ 54

Control Components Console...................................................... 72 Display, Controller and Switches .............. 78 GPS Kit – CLM3000 ...................................... 74 Telematics – CLM3000................................. 76

Hydraulics Auxiliary Hydraulics ......................... 110, 112 Auxiliary Pump Pressure Hyd .......... 106, 108 Brake Hydraulics ............................. 102, 104 Control Valve Mounting .......................90, 92

Cylinders – 3.0” x 1.75” x 22.0” .................... 138 Cylinders – 4.0” x 2.0” x 12.0” ..................... 140 Dual Joystick Mounting ............................. 86 Dual Self Level Kit .................................... 136 Ground Drive Hydraulics ......................... 100 Latch Pin Hydraulics ................................ 118 Lift Arm Hydraulics .......................... 120, 122 Pilot Control Hyd. ............................ 124, 126 Pilot Control Hyd. – Single Joystick ..... 128, 130 Return and Filter Hydraulics ................96, 98 Ride Control .................................... 132, 134 Schematic .................................................. 82 Single Joystick Mounting........................... 88 Supply Hydraulics ...................................... 94 Tilt Cylinder Hydraulics ................... 114, 116

Electrical Diagram – Aux Switch Box Harness ............... 162 Diagram – Console Harness......................... 152 Diagram – Eng/Frame Harness..................... 150 Diagram – Extension Harness ...................... 154 Diagram – Jumper #1 Harness ..................... 164 Diagram – Jumper #2 Harness ..................... 166 Diagram – Neg Batt Cable 1Ga x 55” (Blk) Sm . 160 Diagram – Positive Battery Cable ................. 156 Diagram – Pos Batt Cable 1Ga x 31”Lg, Red .... 158 GPS/Telematics ....................................... 168 Schematic ................................................ 144

Accessories 66” Bucket ............................................... 176 Auxiliary Electric Attach Kit ..................... 174 Hose Catch .............................................. 172 Soft Cab Kit .............................................. 178

Miscellaneous Filters....................................................... 188 Optional Kits ........................................... 188 Related Publications ............................... 188 Replacement O-Rings .............................. 187 Torque Information................................. 182 Warranty Registration............................. 190

ID0582420

6

CONTENTS______________________

ID0582420

7

DECALS

ID0135069

8

DECAL LOCATION

3

27

SK3000

28

24

4

8

20

17 5

6 25

9

8

9

1 9

23 14 13 15 8 11 19

29

7 22

21 12

2

18

30

26

26

9 1 9

10

16 9 14 13

04

ID0554098

9

DECAL LOCATION SK3000 REF PART NO. NUMBER

270-8156 1 270-4946 2 270-6857 3 270-8152 4 270-8168 5 270-6911 6 700-143 7 270-8008 8 274-442 9 274-318 10 270-8009 11 270-7421 12 270-7894 13 701-184 14 701-326 15 270-8005 16 700-097 17 700-009 18 270-6968 19 270-8007 20 270-8006 21 270-5742 22 270-6773 23 270-7792 24 270-8164 25 270-8010 26 270-8178 27 270-8213 28 270-7603 29 270-7018 30 270-8419

QTY

DESCRIPTION

2 1 1 1 1 2 1 3 7 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK3000 SERVICE DECAL KIT ISO WARNING SECURE CYLINDER ISO DIESEL IGNITION / WORKLIGHTS / THROTTLE SERVICE / LUBE CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO 9.4” x 8” HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO CAUTION WEAR HEARING PROTECTION NOTICE HYDRAULIC OIL LEVEL ISO SK3000 LEFT MODEL ID SK3000 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO SINGLE JOYSTICK CONTROL OVERLAY RIDE CONTROL / SELF LEVEL RED HI VIS 1.5” REFLECTORS 811 LOGO WARNING TIP OVER ISO NOTICE BATTERY DISCONNECT ISO RIDE CONTROL- ROTATIONAL ON/OFF

REMARKS

SEE FOOTNOTE 1

X1 DECAL IN SERVICE KIT 270-8156. X1 DECAL IN RIDE CONTROL OPTION SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH SINGLE JOYSTICK OPTION 3. NOT PART OF KIT. USE WITH RIDE CONTROL OPTION

04

ID0554098

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

ID0134845

12

ENGINE

15

3

4

5 6

7

10

11 8

1 2

31

29

17

16

14

13 30

29

12

41

9 37

32 36 35

39

18 19 38 22

20 21

28

23

33

26

24 25 40

34 27

05

ID0552343

13

ENGINE REF PART NO. NUMBER

1 195-2638 2 500-3418 3 500-3015 4 106-209 5 302-9175 6 106-396 7* 106-857 8 105-665 9 500-2349 10 170-1238 11 170-1237 12 170-1235 13 105-1904 14 170-1234 15 195-2639 16 105-079 17 106-972 18 105-2130 19 500-2348 20 302-7641 21 106-386 22 137-214 23 110-332 24 106-390 25 107-585 * 26 157-445 27 150-4408 28 118-1022 29 195-2503 30 106-992 * 31 107-002 32 302-9176 33 105-1597 34 302-9177 35 105-1912 36 105-2700 37 303-2463 38 106-162 39 500-3519 40 105-839 41 105-274

QTY

DESCRIPTION

1 YANMAR 4TNV86CT 1 YANMAR STARTER 1 ALTERNATOR 1 WASHER (21/32") 2 SPACER 1 WASHER (M10, HARDENED) 1 SCREW (M10-1.50 X 55MM, SOC) 1 FLG SCREW (M8-1.25 X 55MM) 1 FILTER (YANMAR) 1 FAN PULLEY 1 ALTERNATOR PULLEY 1 CRANK PULLEY 3 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP 1 MICRO V BELT (21MM) 1 FAN, 21.5" DIA PULLER 4 LOCK WASHER (1/4) 4 SCREW (M6-1.00 X 65MM) 1 EDGE CLIP TOP PERPENDICULAR (.12-.24) 1 ENGINE OIL FILTER (Yanmar) 1 EXHAUST PIPE 4 FLG LOCKNUT (M8-1.25) 1 LONG SPACER, 35K DIG CHAIN 2 BOLT-ON CLAMP (1-5/8") 2 WASHER (M10) 1 FLG LK SCREW (M10-1.50 X 16MM) 1 BANJO FITTING (M22) 1 HOSE (08OFX-37"-3000) 1 PAN PAD 1 YANMAR PUMP MOUNT SAE B 15 TOOTH 8 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 1 MOON SPACER 2 FLG SCREW (M10-1.50 X 40MM) 1 MOUNT PLT 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 2 FLG SCREW (M10-1.50 X 60MM 10.9) 1 HD10 MOUNT 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 FUEL FILTER HEAD 1 SCREW (M10-1.50 X 55MM) 1 SCREW (M10-1.50 X 20MM, 10.9)

REMARKS

SEE ID0654748 ENGINE EU PART ONLY PAGE FOR EU PARTS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 55 FT-LBS TENSION TO 185 LBS FOR NEW BELT, 135 LBS USED BELT SEE ID0654748 ENGINE EU PART ONLY PAGE FOR EU PARTS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 78 IN-LBS

SEE FOOTNOTE 1 TORQUE TO 20 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 40 FT-LBS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. LETTERS TO FLYWHEEL MOUNT FLUSH TO END OF PUMP SHAFT, TORQUE SET SCREWS TO 25 FT-LBS, SERVICE PART 500-3246 15 TOOTH CENTER 2. USED TO ATTACHED GROUND STRAP AND BATTERY GROUND WIRE.

NOTE:

05

ID0552343

14

ENGINE EU PARTS ONLY

1

2

01

ID0654748

15

ENGINE EU PARTS ONLY REF PART NO. NUMBER

QTY

1 195-2928 2 170-1240

1 FAN, 21.5" DIA 14B PULLER 1 LARGE FAN PULLEY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

PARTS FOR EU ONLY, FOR ALL OTHER PARTS SEE ENGINE PAGE

01

ID0654748

16

ENGINE MOUNTS

12 3 4 11

2

5 6

10

1

7

8 9 13

01

ID0552344

17

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

302-9173 1 LEFT MOUNT 302-9170 1 RIGHT MOUNT 302-2864 2 BENT NUT PLATE 105-2419 2 WASHER (1.50" X .406" X .089", HARDENED) 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 116-539 2 ISOLATOR 106-386 4 FLG LOCKNUT (M8-1.25) 110-332 2 BOLT-ON CLAMP (1-5/8") 106-628 2 SCREW (M10-1.50 X 60MM) 105-2381 4 SHOCK MOUNT (MDS) 105-416 2 WASHER (5/8") 106-810 2 SCREW (M16-2.00 X 90MM, 10.9) 106-724 12 FLG SCREW (M10-1.50 X 25MM)

REMARKS

USE LOCTITE 495 OR EQUVALENT TO HOLD TO BOTTOM MOUNT USE LOCTITE 242 OR EQUVALENT, TORQUE TO 200 FT-LBS USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552344

18

PUMP MOUNTING

BEGINS WITH S/N: DWPSK30XKN0000337

8

10 9 7 11 12 3

13

2 1 4 5 14 15

6 16 18 19 20

17

20 25

21

23 24

19 22 02

ID0724486

19

PUMP MOUNTING

BEGINS WITH S/N: DWPSK30XKN0000337 REF PART NO. NUMBER

QTY

1 150-7062 2 105-1200 3 105-070 4 150-5975 5 106-090 6 105-1595 7 302-9160 8 155-125 9 106-773 10 106-386 11 110-195 12 105-117 13 106-329 14 302-9178 15 302-9174 16 105-1912 17 302-9177 18 106-442 19 105-416 20 105-2381 21 302-5399 22 106-619 23 106-497 24 110-332 25 106-387

1 TANDEM PUMP (58CC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 2 LOCK WASHER (1/2") 1 DOUBLE GEAR PUMP (1.16/0.69) 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 1 MOUNT PLT 1 PLUG (04S) 2 SCREW (M10-1.50 X 12MM, SOC) 1 FLG LOCKNUT (M8-1.25) 2 BOLT-ON CLAMP (3/4",PER HALF) 1 WASHER (5/16") 1 SCREW (M8-1.25 X 50MM) 1 PUMP SPACER 1 PUMP PLT 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 1 MOUNT PLT 1 FLG TOP LK NUT (M16-2.0, 10.9) 2 WASHER (5/8") 2 SHOCK MOUNT (MDS) 1 WASHER TAB 1 SCREW (M16-2.00 X 130MM, 10.9) 4 FLG SCREW (M10-1.50 X 35MM) 1 BOLT-ON CLAMP (1-5/8") 4 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 60 FT-LBS

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

USE LOCTITE 495 OR EQUVALENT TO HOLD BOTTOM MOUNT TORQUE TO 200 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0724486

20

PUMP MOUNTING

ENDS WITH S/N: DWPSK30XPN0000336

8

10 9 7 11 12 3

13

2 1 4 5 14 15

6 16 18 19 20

17

20 25

21

23 24

19 22 02

ID0552346

21

PUMP MOUNTING

ENDS WITH S/N: DWPSK30XPN0000336 REF PART NO. NUMBER

QTY

1 150-5330 2 105-1200 3 105-070 4 150-5975 5 106-090 6 105-1595 7 302-9160 8 155-125 9 106-773 10 106-386 11 110-195 12 105-117 13 106-329 14 302-9178 15 302-9174 16 105-1912 17 302-9177 18 106-442 19 105-416 20 105-2381 21 302-5399 22 106-619 23 106-497 24 110-332 25 106-387

1 TANDEM HYDRO (28CC) 2 BOLT (1/2-NC X 1-1/2", GD 8) 2 LOCK WASHER (1/2") 1 DOUBLE GEAR PUMP (1.16/0.69) 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 1 MOUNT PLT 1 PLUG (04S) 2 SCREW (M10-1.50 X 12MM, SOC) 1 FLG LOCKNUT (M8-1.25) 2 BOLT-ON CLAMP (3/4",PER HALF) 1 WASHER (5/16") 1 SCREW (M8-1.25 X 50MM) 1 PUMP SPACER 1 PUMP PLT 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 1 MOUNT PLT 1 FLG LKNUT (M16-2.0,PRVTRQ10.9) 2 WASHER (5/8") 2 SHOCK MOUNT (MDS) 1 WASHER TAB 1 SCREW (M16-2.00 X 130MM, 10.9) 4 FLG SCREW (M10-1.50 X 35MM) 1 BOLT-ON CLAMP (1-5/8") 4 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 60 FT-LBS

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS

USE LOCTITE 495 OR EQUVALENT TO HOLD BOTTOM MOUNT TORQUE TO 200 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0552346

22

PUMP STACK

BEGINS WITH S/N: DWLSK30XKN0000337

19 18 17 13

16

20

2

12

21 4

15

14

1

11

3 30 5

3 6

27

29

5

4 9 8

7

22 26

25

23

24

10 28

02

ID0724543

23

PUMP STACK

BEGINS WITH S/N: DWLSK30XKN0000337 REF PART NO. NUMBER

QTY

1 150-7062 2 150-6746 3 154-269 4 159-731 5 110-353 6 116-636 7 159-963 8 154-379 9 159-156 10 150-6634 11 155-174 12 150-6003 13 150-4406 14 154-367 15 150-5473 16 150-5472 17 157-040 18 110-195 19 106-386 20 105-117 21 106-329 22 150-5975 23 106-090 24 105-1595 25 159-801 26 154-228 27 159-157 28 159-154 29 116-636 30 153-540

1 TANDEM PUMP (58CC) 4 S/O CONNECTOR (04P-06S, ORF .060) 2 CONNECTOR (12S-12O) 2 S/O COUPLER (12OFX-12H90) 4 WORM CLAMP (3/4" TO 1-1/2") 8 BULK HOSE (3/4", SOLD PER 1") 1 RUN TEE (06S-04O-040) 1 UN BR TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 TEE (04S-16S-16H90) 1 S/O COUPLER (12S-12H90) 1 RUN TEE (16S-16H-12H) 2 CONNECTOR (10O-16S) 2 CONNECTOR (12O-16S) 1 HARDLINE (-10-12) 1 HARDLINE (-10-12) 2 O-RING (016 D90) 2 BOLT-ON CLAMP (3/4",PER HALF) 1 FLG LOCKNUT (M8-1.25) 1 WASHER (5/16") 1 SCREW (M8-1.25 X 50MM) 1 DOUBLE GEAR PUMP (1.16/0.69) 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 2 RUN TEE (10S-06O-08O) 2 UNION (06O-06OFX90) 2 QDC ADAPTER (02-06OF) 1 QDC ADAPTER (02-04S) 8 BULK HOSE (3/4", SOLD PER 1") 1 CONNECTOR (12S-12SF, SPECIAL)

DESCRIPTION

REMARKS

SERVICE PART: 500-3809 KIT CTRL HEAD COVER/O-RINGS POCLAIN PM30

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0724543

24

PUMP STACK

ENDS WITH S/N: DWPSK30XPN0000336

19 18 17 13

16

20

2

12

21 4

15

14

1

11

3 30 5

3 6

27

29

5

4 9 7 8

22 26

25

23

24

10 28

05

ID0552366

25

PUMP STACK

ENDS WITH S/N: DWPSK30XPN0000336 REF PART NO. NUMBER

QTY

1 150-5330 2 150-5890 3 154-269 4 159-731 5 110-353 6 116-636 7 154-316 8 154-379 9 159-156 10 150-6634 11 155-174 12 150-6003 13 150-4406 14 154-367 15 150-5473 16 150-5472 17 157-040 18 110-195 19 106-386 20 105-117 21 106-329 22 150-5975 23 106-090 24 105-1595 25 159-801 26 154-228 27 159-157 28 159-154 29 116-636 30 153-540

1 TANDEM HYDRO (28CC) 4 S/O CONNECTOR (04P-04S, ORF .060) 2 CONNECTOR (12S-12O) 2 S/O COUPLER (12OFX-12H90) 4 WORM CLAMP (3/4" TO 1-1/2") 8 BULK HOSE (3/4", SOLD PER 1") 1 RUN TEE (04S-04O-04O) 1 UN BR TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 TEE (04S-16S-16H90) 1 S/O COUPLER (12S-12H90) 1 RUN TEE (16S-16H-12H) 2 CONNECTOR (10O-16S) 2 CONNECTOR (12O-16S) 1 HARDLINE (-10-12) 1 HARDLINE (-10-12) 2 O-RING (016 D90) 2 BOLT-ON CLAMP (3/4",PER HALF) 1 FLG LOCKNUT (M8-1.25) 1 WASHER (5/16") 1 SCREW (M8-1.25 X 50MM) 1 DOUBLE GEAR PUMP (1.16/0.69) 2 LOCK WASHER (M10) 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 2 RUN TEE (10S-06O-08O) 2 UNION (06O-06OFX90) 2 QDC ADAPTER (02-06OF) 1 QDC ADAPTER (02-04S) 8 BULK HOSE (3/4", SOLD PER 1") 1 CONNECTOR (12S-12SF, SPECIAL)

DESCRIPTION

REMARKS

SERVICE PART: 500-3809 KIT CTRL HEAD COVER/O-RINGS POCLAIN PM30

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0552366

26

ENGINE COOLING SYSTEM 27

28

26

29

31

30

32 33

35 34 25

23 36

37 37

24

18

22 21 1 2

17

3 19 20

4

10 13

38 12 13 14

9 8 5

6

11

2 15

7 7

16 3

03

ID0552179

27

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

1 302-9163 2 106-162 3 106-386 4 105-1568 5 105-996 6 106-390 7 110-332 8 303-1958 9 105-894 10 302-7894 11 106-381 12 107-687 13 302-2864 14 105-2419 15 116-539 16 106-628 17 118-1014 18 195-2626 19 111-011 20 195-2656 21 195-2655 22 110-353 23 150-6030 24 195-2880 25 364-703 26 362-1236 27 302-9179 28 105-793 29 106-383 30 107-585 31 149-114 32 105-1518 33 105-1518 34 150-5887 35 150-5886 36 110-249 37 110-026 38 105-118

1 FAN SHROUD 10 FLG SCREW (M8-1.25 X 20MM, GD8) 10 FLG LOCKNUT (M8-1.25) 2 FIR TREE CABLE MOUNT 1 SCREW (M10-1.50 X 45MM) 1 WASHER (M10) 3 BOLT-ON CLAMP (1-5/8") 1 BUSHING 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 BOTTOM FLAP 2 FLG LK SCREW (M8-1.25 X 25MM) 2 CLIP NUT M8-1.25, LONG, WIDE 2 BENT NUT PLATE 2 WASHER (1.50" X .406" X .089", HARDENED) 2 ISOLATOR 2 SCREW (M10-1.50 X 60MM) 2 SOUND INSULATION 1 TRIPLE COOLER 2 WORM CLAMP (1" TO 1-3/4") 1 LOWER HOSE 1 TOP HOSE 2 WORM CLAMP (3/4" TO 1-1/2") 1 S/O COUPLER (12N-10H90) 1 FORMED HOSE 1 PRESSURE TANK W/ CAP 0 PRESSURE CAP (14 PSI) 1 TANK PLT 2 WASHER (M10) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LK SCREW (M10-1.50 X 16MM) 1 1/4NPT, MALE, HEX HEAD PLUG 30 BULK HOSE (5/16") LOW PERM 18 BULK HOSE (5/16") LOW PERM 1 CONNECTOR (05H-05P90) 1 FITTING (05P-16M) 4 WORM CLAMP (1/4" TO 5/8") 2 WORM CLAMP (1/2" TO 1-1/4") 2 WASHER (3/8")

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0552179

28

AIR FILTER MOUNTING

TO RESTRICTION INDICATOR 8

3 2

5 7

6 4 1

16 17

15 10 14 13 9 12 11

01

ID0552292

29

AIR FILTER MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

195-2699 1 VLR FILTER ASSEMBLY (7") 500-3346 SECONDARY FILTER (VLR 7") 500-3345 PRIMARY FILTER (VLR 7") 110-311 1 WORM CLAMP (1-5/16" TO 3-1/4") 195-2654 1 INTAKE HOSE 110-134 1 WORM CLAMP (2.062" TO 2.750") 155-150 1 S/O COUPLER (02N-02H) 116-192 30 BULK HOSE (7/64", SOLD PER 1") 302-9165 1 FILTER MOUNT 105-834 2 FLG LOCKNUT (3/8-NC) 106-029 2 BOLT (3/8-NC X 3/4", BUT SOC) 106-387 1 FLG LOCKNUT (M10-1.50) 106-386 2 FLG LOCKNUT (M8-1.25) 116-539 1 ISOLATOR 302-9164 1 TOP COOLER PLT 106-628 1 SCREW (M10-1.50 X 60MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)

REMARKS

USE LOCTITE 567 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552292

30

FUEL SYSTEM

5

4 6 7 9

3 2 11

8

14 12 32

13 15

1

11

33 34

12 21

28

31

10 29 30 18 27 19 35

20

22

25 26

24

21 23

16 17

21 02

ID0552388

31

FUEL SYSTEM REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-9254 1 FUEL TANK 2 302-8925 1 DIESEL CAP (NO VENT) 3 362-1152 0 LOCKABLE FUEL CAP 4 215-2866 1 ELEC SENDER (28") 5 308-888 1 CUP HOLDER 6 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 7 106-551 2 CLIP NUT (M8-1.25) 8 111-021 1 BREATHER CAP (TANK) 9 302-9259 1 RIGHT TOP BRKT 10 149-114 1 1/4NPT, MALE, HEX HEAD PLUG 11 150-6174 1 FUEL PICKUP 12 150-6173 1 FUEL RETURN 13 116-325 2 GROMMET (.362") 14 215-431 40 "FLEX GUARD(5/8-/4")(SOLD/IN)" 15 150-6144 1 FUEL HOSE (05P-22") 16 150-6143 1 FUEL HOSE (05P-05P-55") 17 150-6031 1 CONNECTOR (05P-06S90) 18 195-2626 1 TRIPLE COOLER 19 150-3794 1 S/O CONNECTOR (06S-05H) 20 105-1518 9 BULK HOSE (5/16") LOW PERM 21 110-249 7 WORM CLAMP (1/4" TO 5/8") 22 500-2349 1 FILTER (YANMAR) 23 105-1518 34 BULK HOSE (5/16") LOW PERM 24 500-1239 0 FUEL PUMP YANMAR 25 105-1518 4 BULK HOSE (5/16") LOW PERM 26 500-2532 0 WATER SEP 27 105-589 2 SCREW (M8-1.25 X 100MM) 28 106-386 2 FLG LOCKNUT (M8-1.25) 29 106-385 2 FLG LOCKNUT (M6-1.00) 30 106-712 2 FLG SCREW (M6-1.00 X 16MM) 31 105-1568 2 FIR TREE CABLE MOUNT 32 106-383 2 FLG LK SCREW (M10-1.50 X 30MM) 33 106-387 2 FLG LOCKNUT (M10-1.50) 34 302-2976 1 FUEL FILTER MOUNT 35 500-3519 1 FUEL FILTER HEAD

REMARKS

OPTIONAL USE LOCTITE 567 THREAD SEALANT

USE LOCTITE 567 THREAD SEALANT USE LOCTITE 567 THREAD SEALANT SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. INSTALL GROMMIT IN TANK FIRST, LUBE AND INSTALL TUBES WITH FITTINGS.

NOTE:

02

ID0552388

32

NOTES:

ID0134963

33

POWER TRAIN

34

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK30XHN0000296

5

2

1 3

6 9 4

8 7

03

ID0730039

35

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK30XHN0000296 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-5331 1 MOTOR W/BRAKE (30.5 CIR) 2 105-265 10 FLG BOLT (1/2-NC X 2.0",FER GR9) 3 140-1490 1 SPROCKET, 11T, 86MM PITCH 4 105-2959 5 LUG NUT (M14 X 1.5) 5 215-3092 1 SPEED PICKUP A22082C 6 362-2489 2 DRIVE MOTOR SEAL PROTECTOR 7 105-818 2 BOLT (1/4-NC X 1-1/2") 8 106-076 2 WASHER (1/4") 9 105-085 2 LOCKNUT (1/4"-NC)

REMARKS

USE LOCTITE 242 OR EQUVALENT ON SPROCKET STUDS, SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 85 FT-LBS TORQUE TO 165 FT-LBS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SERVICE PART: 500-5978 STUD (M14-1.5 X 35MM, GR 12.9) 2. BEGINS WITH S/N DWPSK30EN0000333. APPLY RTV SEALANT BETWEEN BOTH MATING FACES PRIOR TO INSTALLING THE FASTENERS.

NOTE:

03

ID0730039

36

TRACK MOTOR AND SPROCKET ENDS WIT S/N: DWPSK30XHN0000295

5 1

2 3

4

A

DETAIL A

05

ID0554578

37

TRACK MOTOR AND SPROCKET ENDS WIT S/N: DWPSK30XHN0000295 REF PART NO. NUMBER

QTY

1 150-5331 2 105-265 3 140-1474 4 105-2861 5 215-3092

1 MOTOR W/BRAKE (30.5 CIR) 8 FLG BOLT (1/2-NC X 2.0",FER GR9) 1 SPROCKET, 11T, 86MM PITCH 5 CAM WASHER (M14, 30.7MM O.D.) 1 SPEED PICKUP A22082C

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT ON SPROKET STUDS, SEE FOOTNOTE 1, 4 USE LOCTITE 242 OR EQUVALENT, TORQUE TO 85 FT-LBS, SEE FOOTNOTE 4 SEE FOOTNOTE 2 & 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 500-5977 LUG NUT (M14-1.5), TORQUE TO 165 FT-LBS; 500-5978 STUD (M14-1.5 X 35MM, GR 12.9) 2. SERVICE BULLETIN: UPDATE ALL UNITS PRIOR TO S/N: DWPSK30XCM0000235 TO INSTALL CAM WASHERS 3. EACH CAM LOCK WASHER IS A PRE-ASSEMBLED PAIR {REFER TO DETAIL "A" FOR CORRECT ORIENTATION} 4. TRACK FRAME CHANGE AT S/N: DWPSK30XEM0000248 TO INCLUDE 10 BOLTS

NOTE:

05

ID0554578

38

TRACK ASSEMBLY

8 7

1

11 9

16

11 10

15 14

9

10

17

9

12 9

10 13 15

14

5

4

6

3 2

15

15

14 04

ID0554533

39

TRACK ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

303-1065 1 RIGHT TRACK FRAME 303-1083 1 FRONT ROLLER SUPPORT 303-1089 1 SLIDE BEARING 303-1087 1 CLAMP PLT 105-1744 4 BOLT (5/8-NC X 1.250", SOC) 350-5987 1 GREASE CYLINDER (1.75" DIA X 3.50") 303-1088 1 COVER 105-829 2 FLG LK BOLT (1/2-NC X 1") 106-398 11 WASHER (M16, HARDENED) 107-598 7 SCREW (M16 X 60MM 10.9) 106-442 9 FLG LKNUT (M16-2.0,PRVTRQ10.9) 106-341 4 SCREW (M16-2.00 X 70MM) 303-1128 4 MID ROLLER 105-499 12 BOLT(3/4-NC X 1 3/4") 106-949 14 WASHER (3/4", HARDENED) 303-1129 2 END ROLLER 303-2534 1 TRACK WASHER PLT

REMARKS

303-1080 LEFT TRACK FRAME

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 159 FT-LBS

USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 200 FT-LBS

NOT SHOWN:

303-1090

- RUBBER TRACK 320 X 86 X 47

FOOTNOTES:

NOTE:

04

ID0554533

40

GREASE CYLINDER

6 8 9

5 7

4 2 3 1

01

ID0577765

41

GREASE CYLINDER REF PART NO. NUMBER

QTY

1 301-1516 2 155-732 3 155-704 4 150-4315 5 301-9233 6 105-2482 7 301-9225 8 150-4313 9 159-518

1 1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER BACKUP RING (224 D90) O-RING (224 D70) CYLINDER ROD WASHER URETHANE SPRING ADAPTER FITTING TEST COUPLING (-04 SAEM) ELBOW (-04S-04SF90)

REMARKS

USE LOCTITE 567 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0577765

42

NOTES:

43

FRAME COMPONENTS

ID0135068

44

FUEL TANK MOUNTING 10 9 8 6 7 4 3

5

15

1

4 3 2 11

16

12

13 14 03

ID0553046

45

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 FUEL TANK 1 WORKLIGHT, 1600 LUMEN LED 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC, GR F) 1 DIESEL CAP (NO VENT) 0 LOCKABLE FUEL CAP 2 CLIP NUT (M8-1.25) 1 RIGHT TOP BRKT 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CUP HOLDER 1 GROMMET (1-3/8") 1 RIGHT LIGHT BRKT 2 WASHER (1/4") 2 BOLT (1/4-NC X 3/8", BUT SOC) 2 FLG LK BOLT (3/8-NC X 3/4) 1 PLUG, MAGNETIC (-16S)

302-9254 215-2650 105-827 105-814 302-8925 362-1152 106-551 302-9259 106-162 308-888 115-355 303-1184 105-095 106-149 105-825 152-150

DESCRIPTION

REMARKS

OPTION

USES LOCTITE 242 OR EQUVALENT USES LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR S/N: SK3XXXXXX AND BEFORE USE 149-114 1/4NPT, MALE, HEX HEAD PLUG ALONG WITH LOCTITE 567 THREAD SEALANT.

NOTE:

03

ID0553046

46

HYDRAULIC TANK MOUNTING 10

16

7

5

4

8 11 17

6 1 4 5

9

18 2 3

15

19

14 12

13 04

ID0553056

47

HYDRAULIC TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HYD TANK 1 SIGHT GAUGE 1 WORKLIGHT, 1600 LUMEN LED 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LOCKNUT (3/8-NC, GR F) 1 HYDRAULIC FILL CAP 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 CLIP NUT (M8-1.25) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 CUP HOLDER 1 BREATHER CAP (TANK) 2 WASHER (1/4") 2 BOLT (1/4-NC X 3/8", BUT SOC) 1 GROMMET (1-3/8") 1 LEFT LIGHT BRKT 1 LEFT TOP BRKT 1 PLUG (06S) 2 FLG LK BOLT (3/8-NC X 3/4) 1 PLUG, MAGNETIC (-16S)

302-9266 364-171 215-2650 105-827 105-814 111-046 106-162 106-551 214-854 308-888 111-021 105-095 106-149 115-355 303-1183 302-9258 155-130 105-825 152-150

DESCRIPTION

REMARKS

USE LOCTITE 567 THREAD SEALANT USE LOCTITE 567 THREAD SEALANT USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR S/N: SK3XXXXXX AND BEFORE USE 149-114 1/4NPT, MALE, HEX HEAD PLUG ALONG WITH LOCTITE 567 THREAD SEALANT.

NOTE:

04

ID0553056

48

BATTERY TRAY AND CROSSMEMBER BEGINS WITH S/N: DWPSK30XCM0000235

12

7

11 17

20 19

21 8

13 9 14 10

16 5 18

4 2

15 22

6

22 1 3 02

ID0675450

49

BATTERY TRAY AND CROSSMEMBER BEGINS WITH S/N: DWPSK30XCM0000235 REF PART NO. NUMBER

QTY

1 215-2636 2 302-9134 3 106-428 4 106-850 5 105-003 6 105-873 7 105-078 8 105-819 9 105-219 10 105-833 11 303-3672 12 106-076 13 303-1339 14 105-830 15 215-2454 16 105-2132 17 215-3034 18 303-3674 19 300-4334 20 105-1557 21 303-3673 22 105-2322

1 SQUARE DISCONNECT SWITCH (300A) 1 SWITCH MOUNT 4 SCREW(M5-0.80X14MM,SOC) 4 LOCKNUT (M5-0.80) 2 FLG LOCKNUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 1") 5 NUT (1/4-NC) 1 FLG LK BOLT (1/4-NC X 1") 6 CARRIAGE BOLT (1/2-NCX 2") 11 FLG LOCKNUT (1/2-NC) 1 HOLD DOWN PLT 2 WASHER (1/4") 1 FILTER MOUNT 5 FLG LK BOLT (1/2-NC X 1-1/4") 4 BUTTON HEAD CABLE TIE 3 HEAVEY DUTY FIR TREE (.04-.62 THK) 1 BATTERY, 12V 1 CROSSMEMBER 2 J-HOOK 2 GROMMET 1 BATTERY HOLD 2 TWO WAY SADDLE MOUNT

DESCRIPTION

REMARKS

TORQUE TO 80 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0675450

50

BATTERY TRAY AND CROSSMEMBER ENDS WITH S/N: DWPSK30XEM0000234

18 17 16 12 15 19 14

20 13 2

14 5

21

3 2 24 12 10

1 23 4

7 8

6

04

22

11 9

ID0554329

51

BATTERY TRAY AND CROSSMEMBER ENDS WITH S/N: DWPSK30XEM0000234 REF PART NO. NUMBER

QTY

1 302-9133 2 105-833 3 105-219 4 105-2322 5 105-819 6 105-078 7 302-9134 8 215-2636 9 106-428 10 106-850 11 105-873 12 105-003 13 116-540 14 105-832 15 105-2696 16 302-9135 17 105-226 18 105-2697 19 215-1165 20 302-9670 21 303-1339 22 105-830 23 215-2454 24 105-2132

1 CROSSMEMBER 8 FLG LOCKNUT (1/2-NC) 6 CARRIAGE BOLT (1/2-NCX 2") 2 TWO WAY SADDLE MOUNT 1 FLG LK BOLT (1/4-NC X 1") 1 NUT (1/4-NC) 1 SWITCH MOUNT 1 SQUARE DISCONNECT SWITCH (300A) 4 SCREW(M5-0.80X14MM,SOC) 4 LOCKNUT (M5-0.80) 2 FLG LK BOLT (5/16-NC X 1") 6 FLG LOCKNUT (5/16-NC) 4 SHEAR MOUNT 8 FLG LOCKNUT (1/4-NC) 1 GROUP 78 ADAPTER 1 HOLD DOWN PLT 2 WASHER (5/16") 2 BOLT (5/16-NC X 8" FULL) 1 OPTIMA BATTERY 1 BATTERY PLT 1 FILTER MOUNT 2 FLG LK BOLT (1/2-NC X 1-1/4") 4 BUTTON HEAD CABLE TIE 3 HEAVEY DUTY FIR TREE (.04-.62 THK)

DESCRIPTION

REMARKS

TORQUE TO 80 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0554329

52

GRILLE AND BUMPER

7 8

10

6 9

2

11

1

3

5

4

2

01

ID0553151

53

GRILLE AND BUMPER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 BUMPER 8 FLG LK BOLT (1/2-NC X 1-1/4") 2 FLG LOCKNUT (1/2-NC, GD8) 2 RUBBER BUMPER 2 BOLT (3/8-NC X 1-1/4", SOC, GD8, ZP) 1 GRILL PLT 4 PLUG BUMPER 1 FIR TREE CABLE MOUNT 4 FLG LK BOLT (3/8-NC X 1-1/4") 4 FLG LOCKNUT (3/8-NC) 1 WORKLIGHT, 1400 LUMEN LED

302-9124 105-830 106-198 105-2694 105-757 302-7925 105-2260 105-1568 105-827 105-834 215-2651

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553151

54

REAR COVERS AND GAUGE ASSEMBLY

1

6

2

7

11

4

5

16

3

12 13 14

8

15 9 10

02

ID0553542

55

REAR COVERS AND GAUGE ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

150-4328 302-9605 302-9538 106-386 302-9606 105-797 107-421 106-387 110-1029 117-558 302-9669 105-1995 115-019 156-237 150-3002 150-4314 150-4317

QTY

DESCRIPTION

- GAUGE ADAPTER ASSEMBLY 1 REAR PANEL PLT 1 STRIKER PLT 8 FLG LOCKNUT (M8-1.25) 1 THIGH PAD 4 SCREW (M6-1.00 X 20MM, BX) 2 SCREW (M10-1.50 X 35MM,BUT SOC) 2 FLG LOCKNUT (M10-1.50) 2 RIGHT HINGE 2 LATCH, ADJUST LEVER (LOCKING) 1 REAR PERF PLT 1 LATCH, W/KEY 1 ZERK (02N) 1 SERVICE TEE (02N-02NF-02NF) 1 BRASS BUSHING (04N-02NF) 1 GAUGE ADAPTOR SMD20 1 GAUGE 2000 PSI

REMARKS

INCLUDES REF #12 THRU 16

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0553542

56

HOOD

22 10

23

3

4

5

21 5

2 20 16 1

14

19 17 8

11

18

9 8 6

8

7

13 12 15

14

16 9

03

ID0553439

57

HOOD REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-9126 1 HOOD 2 117-558 2 LATCH, ADJUST LEVER (LOCKING) 3 105-2695 2 RUBBER BUMPER (M6) 4 106-386 8 FLG LOCKNUT (M8-1.25) 5 115-686 110 BULK EDGE (5/32",SOLD PER 1") 6 302-7892 1 PERF HOOD PLT 7 302-9127 1 RH PERF HOOD PLT 8 105-834 23 FLG LOCKNUT (3/8-NC) 9 106-029 14 BOLT (3/8-NC X 3/4", BUT SOC) 10 107-864 4 BOLT (3/8-NC X 1.00", BUT SOC) 11 302-9130 1 CENTER HOOD PLT 12 302-9129 1 LEFT HOOD PLT 13 302-9128 1 RIGHT HOOD PLT 14 110-655 4 BALL SCREW (5/16-NC X 1/2") 15 105-226 2 WASHER (5/16") 16 105-003 4 FLG LOCKNUT (5/16-NC) 17 302-9131 1 HOOD GUIDE 18 302-9132 1 RH HOOD GUIDE 19 105-826 5 FLG LK BOLT (3/8-NC X 1") 20 105-2158 2 STRUT (120 LB) 21 302-9750 1 VC DASH 22 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 23 303-3185 2 LEAF HINGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0553439

58

OPERATOR PLATFORM

16 15 14 11 12 7 6

8

9

13

20

17

10

18 19 21 3

5

1

4

2

02

ID0552886

59

OPERATOR PLATFORM REF PART NO. NUMBER

QTY

1 362-1484 2 107-096 3 106-327 4 105-117 5 302-9139 6 115-431 7 106-709 8 105-2616 9 105-1393 10 107-181 11 105-2252 12 107-802 13 106-387 14 106-047 15 106-252 16 105-003 17 302-2973 18 215-2612 19 222-2437 20 105-827 21 105-642

1 PLATFORM MAT 9 LOCKNUT (M8-1.25, NLK) 9 SCREW (M8-1.25 X 30MM) 9 WASHER (5/16") 1 OPERATOR PLATFORM 1 MALE BUMPER 1 FLG LK NUT (M12-1.75) 2 FLANGE WELD NUT (5/8"NC) 2 WASHER (5/8", HARDENED) 2 BOLT (5/8-NC X 1-1/4", GD8) 1 EXTENSION SPRING 1 SHLD BLT (M12 X 16MM,M10-1.50) 1 FLG LOCKNUT (M10-1.50) 1 EYE BOLT (5/16-NC X 2.00") 0 JAM NUT (5/16-NC) 1 FLG LOCKNUT (5/16-NC) 1 SWITCH MOUNT 1 PLUNGER SWITCH 2 BOLT ( #10-24 UNC-3A X 5/8 ) 2 FLG LK BOLT (3/8-NC X 1-1/4") 2 BOLT (5/8-NC X 3/4", SOC)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0552886

60

MANUAL COMPARTMENT, COVERS, BRACKETS & MISC 16 18 19 17 15 6

13

14

6 11

12 12 7 8

10 1

7

9 2

6 6

3 5 4

3

4

01

ID0554415

61

MANUAL COMPARTMENT, COVERS, BRACKETS & MISC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

REMARKS

302-9125 2 FRONT PAN PLT 105-969 10 FLG BOLT (5/8-NC X 1-1/2",GD8) 302-9740 2 WIRE COVER 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 302-9741 1 REAR COVER PLT 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 106-551 4 CLIP NUT (M8-1.25) 302-9742 1 FLAT COVER PLT 258-067 1 RESTRICTION INDICATOR(25",H2O) 215-3090 1 12V SOCKET & USB 302-9744 1 CHIEF MOUNT PLT 106-386 4 FLG LOCKNUT (M8-1.25) 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC) 302-9743 1 BULK MOUNT 116-918 1 GROMMET (3/4", RUBBER) 250-063 1 MANUAL COMPARTMENT 105-197 3 BOLT (1/4-NC X 1") 105-095 3 WASHER (1/4") 105-832 3 FLG LOCKNUT (1/4-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0554415

62

LIFT ARM MOUNTING

3

2 3

1 10 12 14

13 10

11

15

9

17 18

6

8

5

16

19

4 21

13 14

12 20 24

15

22 23

7

5

4

25 26 27

01

ID0552850

63

LIFT ARM MOUNTING REF PART NO. NUMBER

QTY

1 302-9330 2 302-9365 3 115-0005 4 110-411 5 322-289 6 105-818 7 105-106 8 115-355 9 105-2738 10 302-6583 11 302-9385 12 105-894 13 184-888 14 105-264 15 105-876 16 150-6100 17 125-773 18 302-9369 19 302-9388 20 110-031 21 105-1734 22 125-1115 23 302-9368 24 302-9383 25 110-033 26 107-870 27 302-9393

1 RADIAL ARM FRAME 4 SHORTER HOSE BAR 8 EXTERNAL SNAP RING (0.500") 2 BOLT-ON CLAMP (3/4", SET) 2 BACKUP (BOLT-ON) 2 BOLT (1/4-NC X 1-1/2") 2 BOLT (1/4-NC X 2") 2 GROMMET (1-3/8") 2 GROMMET (2-1/4") 4 COMP D BUSHING (1.50") 2 TOP PIN 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 SPACER 6 WASHER (3/8") 6 SCREW (M10-1.50 X 35MM) 2 CYL (3.0 X 1.75 X 22.0) 2 COMPOSITION BUSHING (1.75") 2 SPACER (1.75") 2 BOTTOM PIN (1.75") 1 CABLE TIE (1/2") 20" LG 1 SADDLE CLAMP 2 COMPOSITION BUSHING (1.50") 4 ROD SPACER 2 ROD PIN 2 HAIR CLIP PIN (1/8" X 1/2") 2 PULL PIN (.5 X 5") 2 LONG CYL STOP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552850

64

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSKX30CL0000029

3

4 5

11

6

7 8 9

10

16 15 1 2 12

13 14

02

ID0589599

65

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSKX30CL0000029 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 FS PLATE 2 COMP D BUSHING (1.50") 1 TAPERED PIN (2.00") 1 COMPOSITION BUSHING (2") 1 TAPERED INSERT (2") 1 SCREW (M20-2.50 X 40MM, 10.9) 1 TAPERED PIN (1.75" X 5.00") 1 COMPOSITION BUSHING (1.75") 1 TAPERED INSERT (1.75") 1 FLG SCREW (M16-2.00 X 30MM) 1 CYL (4.0 X 2.00 X 12.0) 2 TAB PIN 2 WASHER (1/2") ZP 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 2 LOCKNUT (1/2-NC, NLK) 2 BOLT (1/2-NC X 3")

302-9311 302-6583 302-9367 125-844 184-064 106-611 302-2835 125-1088 181-975 106-471 150-6198 303-2512 108-172 106-202 106-301 106-210

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 277 OR EQUVALENT, TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0589599

66

ATTACHMENT PLATE MOUNTING

9

10 11

17

12

13 14 15

1

16

8 7

6

2

3

4 5

01

ID0552855

67

ATTACHMENT PLATE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 FS PLATE 2 COMP D BUSHING (1.50") 2 TAPERED PIN (1.50") 2 WASHER (1-1/2") ZP 2 EXTERNAL SNAP RING (1.500") 2 TAPERED INSERT (1.5") 2 WASHER (M16, HARDENED) 2 SCREW (M16-2.00 X 40MM, 10.9) 1 TAPERED PIN (2.00") 1 COMPOSITION BUSHING (2") 1 TAPERED INSERT (2") 1 SCREW (M20-2.50 X 40MM, 10.9) 1 TAPERED PIN (1.75" X 5.00") 1 COMPOSITION BUSHING (1.75") 1 TAPERED INSERT (1.75") 1 FLG SCREW (M16-2.00 X 30MM) 1 CYL (4.0 X 2.00 X 12.0)

302-9311 302-6583 302-9366 302-9375 118-021 181-974 106-398 106-478 302-9367 125-844 184-064 106-611 302-2835 125-1088 181-975 106-471 150-6198

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUVALENT, TORQUE TO 220 FT-LBS

USE LOCTITE 242 OR EQUVALENT

USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552855

68

LATCH

7

6

5

13 1 9

4

12

3

9 8

2

11

9 8

01

10

ID0552957

69

LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 FS PLATE 2 CYL BARREL 2 O-RING (228 D90) 2 BACKUP RING (228 D90) 2 CYLINDER ROD 2 PIN 2 COMPRESSION SPRING 6 BOLT (1/2-NC X 2-1/2", GD8)) 6 LOCKNUT (1/2-NC, NLK) 2 PIN 2 CLIP, PIN 2 SPACER 1 CABLE TIE (1/2") 20" LG

302-9311 302-9380 500-031 157-021 302-9377 302-9376 105-2706 106-197 106-301 105-2184 110-128 300-2769 110-031

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PLACE PIN IN TOP HOLE AFTER ASSEMBLY. USE BOTTOM HOLE WHEN ATTACHMENT IS INSTALLED AND PINS ARE LOCKED IN.

NOTE:

01

ID0552957

70

NOTES:

ID0134963

71

CONTROL COMPONENTS

72

CONSOLE

5 4

9

14 13 11

2

1

10

4 2 12 11 12

3 3

15

8 6 7 2

01

ID0558580

73

CONSOLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

302-9750 1 VC DASH 105-826 13 FLG LK BOLT (3/8-NC X 1") 105-814 7 FLG LOCKNUT (3/8-NC) 362-1942 4 GRIP (.75 X 4.5) 302-9665 1 DRIVE REF BAR 302-7332 1 TOP FLAP 105-118 4 WASHER (3/8") 105-834 4 FLG LOCKNUT (3/8-NC) 107-368 2 WASHER (3/8" HARDENED) 303-1824 1 LED HINGE PLT 110-1030 1 LEFT HINGE 106-386 8 FLG LOCKNUT (M8-1.25) 117-558 2 LATCH, ADJUST LEVER (LOCKING) 105-2695 2 RUBBER BUMPER (M6) 215-2508 1 LED LIGHT BAR (20")

REMARKS

USE LOCTITE 495 TO HOLD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0558580

74

CLM3000 GPS KIT SK3000

1

6 5 3 4

02

2

ID0713548

75

CLM3000 GPS KIT SK3000 REF PART NO. NUMBER

190-2693 1 222-7232 2 220-6781 3 215-3312 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 215-2801 9* 215-2901 10* 214-958 11* 106-574 12* 107-312 13* 240-7223 14* 303-4997

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0713548

76

CLM3000 TELEMATICS KIT SK3000

1

5

6

3

4

02

2

ID0714276

77

CLM3000 TELEMATICS KIT SK3000 REF PART NO. NUMBER

190-2695 1 222-7232 2 220-6780 3 215-3311 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 106-574 9* 107-312 10* 240-1360

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO)

REMARKS

NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0714276

78

DISPLAY, CONTROLLER AND SWITCHES

1 5 2 3 9

10

4 8 7 16 6

11 12

9

15

14 13 17

02

ID0558602

79

DISPLAY, CONTROLLER AND SWITCHES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 VC DISPLAY 1 DISPLAY BRACKET 2 LOCK WASHER (M5) 2 SCREW (M5-0.80 X 10MM) 1 AUDIO ALARM 1 VC COVER PLT 4 SCREW (#10-24 X 3/4",PAN TORX) 1 HPW SWITCH (FRICTION HOLD) 2 ROCKER SWITCH (TC) ON-ON 1 ROTARY SWITCH ON-ON-(ON) 2 PULL SWITCH (SPDT) 1 ROCKER SWITCH (ON)-ON 1 VC DASH 1 COVER 1 48-PIN 10AI8DI20DO CONTROLLER 2 FLG SCREW (M6-1.00 X 25MM) 2 FLG LOCKNUT (M6-1.00)

220-2479 302-1700 106-429 106-228 306-603 302-9746 105-687 215-3157 215-1789 215-3188 215-3055 215-1791 302-9750 362-823 220-2674 106-848 106-385

DESCRIPTION

REMARKS

TORQUE TO 4-5 IN LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0558602

80

NOTES:

81

HYDRAULICS

ID0135071

02

E

Reverse

Right

To Gear Pump Suction

Joystick

5

Joystick

To Tank

T

D

Left

To Tank

C

Forward

Joystick

F

P

Two Lever Joystick Option

Single Lever Joystick Option

S1

From Recirculation

0.060"

G11

T3

Ground Drive Circuit

0.060"

Hydrostatic Pump (Closest to Engine)

To Tank

T11

G21

Brake Pilot line

To Filter

Left Ground Drive Motor

T21

A1

B1

0.060"

Hydrostatic Pump (Closest to gear pump)

0.060"

T22

T12

To Tank

Thermal Bypass Valve

To Filter

Right Ground Drive Motor

Cooler

G22

Return Circuit

Brake Pilot line

B2

Tank

To Recirculation

Cooler Bypass

Filter

To Filter

A2

82

HYDRAULIC SCHEMATIC SK3000

ID0580234

02

Suction from Tank

B

D

Self Leveling Valve

A

F

E

C

Double Gear Pump

To Tank

Accumulator

T1

Ride Control Manifold

T2 T

P

L

V

Control

Valve

Ride Control Option

Lower Boom Boom Lift

Self Leveling Option

Bucket Dump Bucket Curl

P2

T

To Tank (Drain Flow)

To Attachment

Auxilliary Circuit

83

HYDRAULIC SCHEMATIC SK3000

ID0580234

84

HYDRAULIC SCHEMATIC SK3000

Test Port Description T1 Main Relief T1 Bucket Dump Work Port Relief T2 Main Relief

02

Nominal Values 4000 psi 5200 psi 4000 psi

ID0580234

85

86

DUAL JOYSTICK MOUNTING 4

3 5

2

6

1 8

9

10

7

02

ID0553675

87

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 DUAL JOYSTICK 2 SVM100 LEVER (LONG) 1 ROUND KNOB 1 ROUND KNOB W/ SWITCH 1 PROPORTIONAL SWITCH (2.5+/-2.0) 4 FLG SCREW (M6-1.00 X 25MM, BX) 4 FLG LOCKNUT (M6-1.00) 4 BOLT (3/8-NC X 1.00", BUT SOC) 4 FLG LOCKNUT (3/8-NC) 1 DUAL JOY BRKT

150-5341 150-6145 105-2364 105-2711 215-3013 105-2236 106-385 107-864 105-834 302-9443

DESCRIPTION

REMARKS

USE SERVICE PART 500-5979 KIT KINEMATIC SMV100-01SSFDW

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0553675

88

SINGLE JOYSTICK MOUNTING 3

2

1 6

7

5

4

01

ID0553679

89

SINGLE JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 150-5347 2 3 105-2236 4 106-385 5 302-9443 6 107-864 7 105-834

1 SINGLE JOYSTICK W/ROUND BOOT 1 ELEC LOADER LEVER 4 FLG SCREW (M6-1.00 X 25MM, BX) 4 FLG LOCKNUT (M6-1.00) 1 DUAL JOY BRKT 4 BOLT (3/8-NC X 1.00", BUT SOC) 4 FLG LOCKNUT (3/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553679

90

CONTROL VAVLE MOUNTING

BEGINS WITH S/N: DWPSK30XEM0000248

10

12

8 9 11 7 6 5

USE LOCTITE 242 OR EQUVALENT

5

3

4

1 2 01

ID0703607

91

CONTROL VAVLE MOUNTING

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 ELEC LOADER VALVE (CYL SPOOL) 4 FLG LK SCREW (M8-1.25 X 40MM) 4 FLG LOCKNUT (M8-1.25) 1 5/16 VELCRO MOUNT 2 JAM NUT (M12-1.75) 1 WASHER (M12, HARDENED) 1 SCREW (M12-1.75 X 65MM) 1 LEFT HALF 3 BOLT (#10-24 X 7/8", SOC) 3 NUT (#10-24) 1 PROPORTIONAL SWITCH (2.5+/-2.0) 1 RIGHT HALF

150-6717 106-200 106-386 105-2427 107-669 106-397 107-507 362-2979 105-810 105-186 215-3013 362-2978

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703607

92

CONTROL VAVLE MOUNTING

ENDS WITH S/N: DWPSK30XHM0000247

11

8 9

10 12

7

6 5

USE LOCTITE 242 OR EQUVALENT

5

3

4

1 2 03

ID0553651

93

CONTROL VAVLE MOUNTING

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 ELEC LOADER VALVE 4 FLG LK SCREW (M8-1.25 X 40MM) 4 FLG LOCKNUT (M8-1.25) 1 5/16 VELCRO MOUNT 2 JAM NUT (M12-1.75) 1 WASHER (M12, HARDENED) 1 SCREW (M12-1.75 X 65MM) 1 RIGHT HALF 1 LEFT HALF 3 BOLT (#10-24 X 1.00", SOC) 3 NUT (#10-24) 1 PROPORTIONAL SWITCH (2.5+/-2.0)

150-5337 106-200 106-386 105-2427 107-669 106-397 107-507 362-2978 362-2979 107-782 105-186 215-3013

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

03

ID0553651

94

SUPPLY HYDRAULICS 6

5 7

14 8 12

13

3 15

9 10

11 3

2

3 4

1

06

ID0553790

95

SUPPLY HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-9266 1 HYD TANK 2 150-7088 1 S/O COUPLER (20S-16H90, 3" ELBOW) 3 111-011 4 WORM CLAMP (1" TO 1-3/4") 4 116-460 75 BULK HOSE (1", SOLD PER FT) 5 150-6003 1 RUN TEE (16S-16H-12H) 6 150-5975 1 DOUBLE GEAR PUMP (1.16/0.69) 7 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 8 155-174 1 S/O COUPLER (12S-12H90) 9 150-6634 1 TEE (04S-16S-16H90) 10 116-460 41 BULK HOSE (1", SOLD PER FT) 11 514-088 1 S/O COUPLER (16S-16H) 12 195-2626 1 TRIPLE COOLER 13 159-154 1 QDC ADAPTER (02-04S) 14 153-540 1 CONNECTOR (12S-12SF, SPECIAL) 15 116-636 8 BULK HOSE (3/4", SOLD PER 1") 16* 150-7062 1 TANDEM PUMP (58CC)

REMARKS

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. ORIENT ELBOW INSIDE TANK TOWRD BOTTOM 2. UNITS PRIOR TO S/N: DWPSK30KN0000337 ARE ADVISED TO REPLACE WITH 150-7088 S/O COUPLER (20S-16H90, 3" ELBOW)

NOTE:

06

ID0553790

96

RETURN & FILTER HYDRAULICS BEGINS WITH S/N: DWPSK30XEM0000248

4 3

19

2 1 18 8

17

7

TO TANK

9

12 16

14

5

16 6 11 15

12 13

01

10

ID0703517

97

RETURN & FILTER HYDRAULICS BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 CONNECTOR (12S-12S) 1 FITTING, TEE (16S-12O-12SF) 1 BYPASS VALVE 1 PLUG (16S) 1 HOSE (12OFX-15"-3000) 1 CONNECTOR (12S-12O45) 1 CONNECTOR (12O-16S90) 1 HOSE (12OFX90S-11"-3000) 1 CONNECTOR (12S-12O90) 1 TRIPLE COOLER 1 S/O COUPLER (16S-16H) 4 WORM CLAMP (1" TO 1-3/4") 12 BULK HOSE (1", SOLD PER FT) 1 FILTER HEAD 1 FILTER ELEMENT (1-3/8 UNF) 2 S/O COUPLER (16S-16H90) 16 BULK HOSE (1", SOLD PER FT) 1 S/O COUPLER (12S-16H90) 1 ELEC LOADER VALVE (CYL SPOOL)

155-152 150-4636 150-6142 155-138 150-1032 154-251 154-286 150-6046 154-270 195-2626 514-088 111-011 116-460 157-946 159-074 154-188 116-460 155-146 150-6717

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703517

98

RETURN & FILTER HYDRAULICS ENDS WITH S/N: DWPSK30XHM0000247

4 3

19

2 1 18 8

17

7

TO TANK

9

12 16

14

5

16 6 11 15

12 13

04

10

ID0553875

99

RETURN & FILTER HYDRAULICS ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 CONNECTOR (12S-12S) 1 FITTING, TEE (16S-12O-12SF) 1 BYPASS VALVE 1 PLUG (16S) 1 HOSE (12OFX-15"-3000) 1 CONNECTOR (12S-12O45) 1 CONNECTOR (12O-16S90) 1 HOSE (12OFX90S-11"-3000) 1 CONNECTOR (12S-12O90) 1 TRIPLE COOLER 1 S/O COUPLER (16S-16H) 4 WORM CLAMP (1" TO 1-3/4") 12 BULK HOSE (1", SOLD PER FT) 1 FILTER HEAD 1 FILTER ELEMENT (1-3/8 UNF) 2 S/O COUPLER (16S-16H90) 16 BULK HOSE (1", SOLD PER FT) 1 S/O COUPLER (12S-16H90) 1 ELEC LOADER VALVE

155-152 150-4636 150-6142 155-138 150-1032 154-251 154-286 150-6046 154-270 195-2626 514-088 111-011 116-460 157-946 159-074 154-188 116-460 155-146 150-5337

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

04

ID0553875

100

GROUND DRIVE HYDRAULICS

2

1

3

7

6 5 3 4

8

12

9 12 11 4 10

02

ID0553986

101

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 MOTOR W/BRAKE (30.5 CIR) 1 SPEED PICKUP A22082C 4 CONNECTOR (10S-10O45) 1 HOSE (10OFX45-30"-6000) 1 HOSE (10OFX45-31"-6000) 1 HOSE (10OFX90M-33"-6000) 1 HOSE (10OFX90M-31"-6000) 2 O-RING (016 D90) 1 HARDLINE (-10-12) 1 HARDLINE (-10-12) 2 CONNECTOR (12O-16S) 2 CONNECTOR (10O-16S)

150-5331 215-3092 154-399 150-5842 150-5841 150-5840 150-5839 157-040 150-5473 150-5472 154-367 150-4406

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0553986

102

BRAKE HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248

21

TO PILOT HYD

14

20 5 19 10

14

TO PIN HYD

6 5

22

11

4

16

13

8

12

3 1

10 9

12

7

2 13

15 18 17

11 19

02

ID0724456

103

BRAKE HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 SOLENOID VALVE 2 FLG LK BLT (1/4-NC X 2-1/4") 2 FLG LOCKNUT (1/4-NC) 1 RUN TEE (06S-06SF-04O) 2 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-28"-3000) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX-25"-4000-AR) 1 HOSE (04OFX45-54"-3000) 2 CONNECTOR (04O-06S45) 2 RUN TEE (06S-04O-040) 1 HOSE (04OFX-29"-3000) 2 CONNECTOR (04O-06S90) 2 MOTOR W/BRAKE (30.5 CIR) 1 HOSE (04OFX90L-19"-3000) 1 RUN TEE (06S-06SF-08O) 1 UN BR TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 HOSE (04OFX45-88"-3000-AR) 1 CONNECTOR (06S-06SF90) 1 ELEC LOADER VALVE (CYL SPOOL) 1 HOSE (08OFX-68"-3000)

158-627 107-215 105-832 514-397 154-220 515-744 150-4115 150-4566 154-898 154-250 159-963 150-6509 154-226 150-5331 154-857 150-6459 154-379 159-156 150-6047 154-460 150-6717 150-6461

DESCRIPTION

REMARKS

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0724456

104

BRAKE HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247

21 20

TO PILOT HYD

14

5 19 10

14

TO PIN HYD

6 5

22

11

4

23

13

8

12

3 1

10 9

12

7

2 13

15 18 17

16 19

03

ID0553997

105

BRAKE HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 SOLENOID VALVE 2 FLG LK BLT (1/4-NC X 2-1/4") 2 FLG LOCKNUT (1/4-NC) 1 RUN TEE (06S-06SF-04O) 2 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-28"-3000) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX-25"-4000-AR) 1 HOSE (04OFX45-54"-3000) 2 CONNECTOR (04O-06S45) 1 CONNECTOR (06S-04O-040) 1 HOSE (04OFX-29"-3000) 2 CONNECTOR (04O-06S90) 2 MOTOR W/BRAKE (30.5 CIR) 1 HOSE (04OFX90L-18"-3000) 1 RUN TEE (04S-04O-04O) 1 UN BR TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 HOSE (04OFX45-88"-3000-AR) 1 CONNECTOR (06S-06SF90) 1 ELEC LOADER VALVE 1 HOSE (08OFX-68"-3000) 1 RUN TEE (06S-06SF-08O)

158-627 107-215 105-832 514-397 154-220 515-744 150-4115 150-4566 154-898 154-250 159-963 150-6509 154-226 150-5331 150-1962 154-316 154-379 159-156 150-6047 154-460 150-5337 150-6461 150-6459

DESCRIPTION

REMARKS

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

03

ID0553997

106

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: DWPSK30XEM0000248

11 1 2 4 10

9 8

3 6

5

5

7

01

ID0703559

107

AUXILIARY PUMP PRESSURE HYDRAULICS BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

150-5975 1 DOUBLE GEAR PUMP (1.16/0.69) 159-801 2 RUN TEE (10S-06O-08O) 154-228 2 UNION (06O-06OFX90) 159-157 2 QDC ADAPTER (02-06OF) 150-6073 1 HOSE (08OFX45-93"-4000) 150-6073 1 HOSE (08OFX45-93"-4000) 115-687 48 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 154-284 1 CONNECTOR (08S-08O45) 155-193 1 REDUCER (10S-08SF) 154-322 1 CONNECTOR (08O-10S90) 150-6717 1 ELEC LOADER VALVE (CYL SPOOL)

REMARKS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703559

108

AUXILIARY PUMP PRESSURE HYDRAULICS ENDS WITH S/N: DWPSK30XHM0000247

11 1 2 4 10

9 8

3 6

5

5

7

03

ID0554238

109

AUXILIARY PUMP PRESSURE HYDRAULICS ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

150-5975 1 DOUBLE GEAR PUMP (1.16/0.69) 159-801 2 RUN TEE (10S-06O-08O) 154-228 2 UNION (06O-06OFX90) 159-157 2 QDC ADAPTER (02-06OF) 150-6073 1 HOSE (08OFX45-93"-4000) 150-6073 1 HOSE (08OFX45-93"-4000) 115-687 48 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 154-284 1 CONNECTOR (08S-08O45) 155-193 1 REDUCER (10S-08SF) 154-322 1 CONNECTOR (08O-10S90) 150-5337 1 ELEC LOADER VALVE

REMARKS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

03

ID0554238

110

AUXILIARY HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248

7 22

4

1

3 9

22

11

10

14 18

21

5 14 2 13

14 16

23

20 19

8 17 15 6

12 24 25

01

TO TANK

ID0703645

111

AUXILIARY HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 150-2410 2 106-332 3 105-894 4 105-1568 5 302-6095 6 154-399 7 154-301 8 154-345 9 150-4837 10 150-6074 11 154-226 12 150-6065 13 150-6064 14 154-309 15 150-6045 16 150-6044 17 154-470 18 150-6717 19 154-313 20 150-6042 21 150-6042 22 150-6064 23 150-6065 24 150-6066 25 154-342

2 QDC MANIFOLD 4 SCREW (M10-1.50 X 70MM) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 FIR TREE CABLE MOUNT 2 TRIPLE CAP 2 CONNECTOR (10S-10O45) 2 CONNECTOR (10S-10O) 1 RUN TEE (06S-06O-06O) 1 UNION (04O-06OFX90) 1 HOSE (04OFX90S-60"-3000 SLV) 1 CONNECTOR (04O-06S90) 1 HOSE (10OFX45-92"-4000 SLV) 1 HOSE (10OFX45-87"-4000 SLV) 4 BK CONNECTOR (10O-10OBK) 1 HOSE (10OFX90S-31"-4000) 1 HOSE (10OFX90L-34"-4000) 2 CONNECTOR (10O-12S45) 1 ELEC LOADER VALVE (CYL SPOOL) 2 CONNECTOR (08S-10O45) 1 HOSE (10OFX-17"-4000) 1 HOSE (10OFX-17"-4000) 1 HOSE (10OFX45-87"-4000 SLV) 1 HOSE (10OFX45-92"-4000 SLV) 1 HOSE (06OFX-92"-3000 SLV) 1 CONNECTOR (06S-06O90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 150-3702 1/2 " MALE COUPLING KIT, 150-3703 3/8" MALE COUPLING KIT, 150-3704 1/2” FEMALE COUPLING KIT

NOTE:

01

ID0703645

112

AUXILIARY HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247

7 22

4

1

3 9

22

11

10

14 18

21

5 14 2 13

14 16

23

20 19

8 17 15 6

12 24 25

03

TO TANK

ID0554055

113

AUXILIARY HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 150-2410 2 106-332 3 105-894 4 105-1568 5 302-6095 6 154-399 7 154-301 8 154-345 9 150-4837 10 150-6074 11 154-226 12 150-6065 13 150-6064 14 154-309 15 150-6045 16 150-6044 17 154-470 18 150-5337 19 154-313 20 150-6042 21 150-6042 22 150-6064 23 150-6065 24 150-6066 25 154-342

2 QDC MANIFOLD 4 SCREW (M10-1.50 X 70MM) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 FIR TREE CABLE MOUNT 2 TRIPLE CAP 2 CONNECTOR (10S-10O45) 2 CONNECTOR (10S-10O) 1 RUN TEE (06S-06O-06O) 1 UNION (04O-06OFX90) 1 HOSE (04OFX90S-60"-3000 SLV) 1 CONNECTOR (04O-06S90) 1 HOSE (10OFX45-92"-4000 SLV) 1 HOSE (10OFX45-87"-4000 SLV) 4 BK CONNECTOR (10O-10OBK) 1 HOSE (10OFX90S-31"-4000) 1 HOSE (10OFX90L-34"-4000) 2 CONNECTOR (10O-12S45) 1 ELEC LOADER VALVE 2 CONNECTOR (08S-10O45) 1 HOSE (10OFX-17"-4000) 1 HOSE (10OFX-17"-4000) 1 HOSE (10OFX45-87"-4000 SLV) 1 HOSE (10OFX45-92"-4000 SLV) 1 HOSE (06OFX-92"-3000 SLV) 1 CONNECTOR (06S-06O90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 2 & 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 150-3702 1/2 " MALE COUPLING KIT, 150-3703 3/8" MALE COUPLING KIT, 150-3704 1/2” FEMALE COUPLING KIT 2. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 3. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

03

ID0554055

114

TILT CYLINDER HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248

10 1 9 2

3

4 2

3 5

7 6

4

8 6 5

02

ID0703621

115

TILT CYLINDER HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 CYL (4.0 X 2.00 X 12.0) 3 CONNECTOR (08S-08O) 1 HOSE (08OFX90S-124"-4000 SLV) 1 HOSE (08OFX-145"-4000 SLV) 2 CAP (08OF) 2 BK RUN TEE (08O-08O-08OBK) 1 HOSE (08OFX-12"-4000) 1 HOSE (08OFX-12"-4000) 1 CONNECTOR (08S-08O45) 1 ELEC LOADER VALVE (CYL SPOOL)

150-6198 154-233 150-6152 150-6151 154-327 154-295 150-6043 150-6043 154-284 150-6717

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0703621

116

TILT CYLINDER HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247

10 1 9 2

3

4 2

3 5

7 6 4

8 6 5

04

ID0553947

117

TILT CYLINDER HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 CYL (4.0 X 2.00 X 12.0) 3 CONNECTOR (08S-08O) 1 HOSE (08OFX90S-124"-4000 SLV) 1 HOSE (08OFX-145"-4000 SLV) 2 CAP (08OF) 2 BK RUN TEE (08O-08O-08OBK) 1 HOSE (08OFX-12"-4000) 1 HOSE (08OFX-12"-4000) 1 CONNECTOR (08S-08O45) 1 ELEC LOADER VALVE

150-6198 154-233 150-6152 150-6151 154-327 154-295 150-6043 150-6043 154-284 150-5337

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

04

ID0553947

118

LATCH PIN HYDRAULICS

1 9

10

14

12 2

11 15 13 18

TO BRAKE HYD

19 17

8 7 6 3

4

16 5

01

ID0570639

119

LATCH PIN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HYD TANK 1 CONNECTOR (06S-08090) 1 CONNECTOR (04S-04O45) 1 BRANCH TEE (04S-04O-04O) 2 CYL BARREL 1 BOLT-ON CLAMP (3/4", SET) 1 BACKUP (BOLT-ON) 2 BOLT (1/4-NC X 1-1/2") 1 SOLENOID VALVE 2 FLG LK BLT (1/4-NC X 2-1/4") 2 FLG LOCKNUT (1/4-NC) 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04O-06S) 1 BRANCH TEE (06S-04O-04O) 1 RUN TEE (04OFX-08O-08O) 1 HOSE (04OFX45-32"-5000)" 1 HOSE (08OFX-16"-3000) 1 HOSE (08OFX-68"-3000) 1 HOSE (04OFX90S-153"-3000 SLV)

302-9266 154-253 154-263 154-293 302-9380 110-411 322-289 105-818 158-627 107-215 105-832 154-226 154-220 150-4449 150-6462 515-018 150-6460 150-6461 150-6076

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0570639

120

LIFT ARM HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248

4

5 7

3

2

8

2 2

13 11 12

1

6

10 9

01

ID0703623

121

LIFT ARM HYDRAULICS

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

2 CYL (3.0 X 1.75 X 22.0) 3 CONNECTOR (06S-06O90) 1 HOSE (06OFX90S-112"-4000 SLV) 1 BRANCH TEE (06S-06O-06O) 1 HOSE (06OFX90S-75"-4000 SLV) 1 HOSE (06OFX-73"-4000 SLV) 1 HYDRAULIC LINE (-06) 1 BRANCH TEE (06S-06O-06O) 1 HOSE (06OFX-38"-4000 SLV) 1 CONNECTOR (06S-06O) 2 RUN TEE (08S-06O-06SF) 2 CAP (06OF) 1 ELEC LOADER VALVE (CYL SPOOL)

150-6100 154-342 150-6115 105-1521 150-6413 150-6116 150-6101 154-346 150-6414 154-221 150-1629 154-326 150-6717

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703623

122

LIFT ARM HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247

4

5 7

3

2

8

2 2

13 11 12

1

6

10 9

03

ID0553961

123

LIFT ARM HYDRAULICS

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

2 CYL (3.0 X 1.75 X 22.0) 3 CONNECTOR (06S-06O90) 1 HOSE (06OFX90S-112"-4000 SLV) 1 BRANCH TEE (06S-06O-06O) 1 HOSE (06OFX90S-75"-4000 SLV) 1 HOSE (06OFX-73"-4000 SLV) 1 HYDRAULIC LINE (-06) 1 BRANCH TEE (06S-06O-06O) 1 HOSE (06OFX-38"-4000 SLV) 1 CONNECTOR (06S-06O) 2 RUN TEE (08S-06O-06SF) 2 CAP (06OF) 1 ELEC LOADER VALVE

150-6100 154-342 150-6115 105-1521 150-6413 150-6116 150-6101 154-346 150-6414 154-221 150-1629 154-326 150-5337

DESCRIPTION

REMARKS

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

03

ID0553961

124

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK30XKN0000337

4

3

5 25

2 8

1

7 6 24

16 13 14

9

8 10 12 20 22

17

11

18 14

17 21

10 15

23

19

02

ID0724414

125

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK30XKN0000337 REF PART NO. NUMBER

QTY

1 150-5341 2 150-6145 3 105-2364 4 105-2711 5 215-3013 6 149-814 7 154-474 8 154-672 9 154-701 10 158-627 11 154-226 12 150-4449 13 150-4918 14 150-6199 15 150-6746 16 150-5035 17 154-220 18 514-397 19 150-7062 20 150-6462 21 150-6460 22 150-6461 23 150-6076 24 154-253 25 302-9266

1 DUAL JOYSTICK 2 SVM100 LEVER (LONG) 1 ROUND KNOB 1 ROUND KNOB W/ SWITCH 1 PROPORTIONAL SWITCH (2.5+/-2.0) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (04S-04O90, XL) 1 HOSE (04OFX-15"-3000) 1 HOSE (04OFX-14"-3000) 2 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (06S-04O-04O) 4 S/O CONNECTOR (04P-04S) 1 HOSE ASSEMBLY (04P-04P90-102"X4-2000) 4 S/O CONNECTOR (04P-06S, ORF .060) 1 HOSE (04OFX-80"-3000) 2 CONNECTOR (04O-06S) 1 RUN TEE (06S-06SF-04O) 1 TANDEM PUMP (58CC) 1 RUN TEE (04OFX-08O-08O) 1 HOSE (08OFX-16"-3000) 1 HOSE (08OFX-68"-3000) 1 HOSE (04OFX90S-153"-3000 SLV) 1 CONNECTOR (06S-08090) 1 HYD TANK

DESCRIPTION

REMARKS

SERVICE PART: 500-5979 KIT KINEMATIC SMV100-10SSFDW

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART: 500-3314 HOSE (04P-04P90-102"-2000)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0724414

126

PILOT CONTROL HYDRAULICS ENDS WITH S/N: DWPSK30XPN0000336

3 4 5

25

2

8

1 7 24

6 16 13 14

9

17 11

8 10

12 20 22 TO BRAKE HYD

21

18 14 10

17 23 TO PIN HYD

15

19

04

ID0554221

127

PILOT CONTROL HYDRAULICS ENDS WITH S/N: DWPSK30XPN0000336 REF PART NO. NUMBER

QTY

1 150-5341 2 150-6145 3 105-2364 4 105-2711 5 215-3013 6 149-814 7 154-474 8 154-672 9 154-701 10 158-627 11 154-226 12 150-4449 13 150-4918 14 150-6199 15 150-5890 16 150-5035 17 154-220 18 514-397 19 150-5330 20 150-6462 21 150-6460 22 150-6461 23 150-6076 24 154-253 25 302-9266

1 DUAL JOYSTICK 2 SVM100 LEVER (LONG) 1 ROUND KNOB 1 ROUND KNOB W/ SWITCH 1 PROPORTIONAL SWITCH (2.5+/-2.0) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (04S-04O90, XL) 1 HOSE (04OFX-15"-3000) 1 HOSE (04OFX-14"-3000) 2 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (06S-04O-04O) 4 S/O CONNECTOR (04P-04S) 1 HOSE ASSEMBLY (04P-04P90-102"X4-2000) 4 S/O CONNECTOR (04P-04S, ORF .060) 1 HOSE (04OFX-80"-3000) 2 CONNECTOR (04O-06S) 1 RUN TEE (06S-06SF-04O) 1 TANDEM HYDRO (28CC) 1 RUN TEE (04OFX-08O-08O) 1 HOSE (08OFX-16"-3000) 1 HOSE (08OFX-68"-3000) 1 HOSE (04OFX90S-153"-3000 SLV) 1 CONNECTOR (06S-08090) 1 HYD TANK

DESCRIPTION

REMARKS

SERVICE PART: 500-5979 KIT KINEMATIC SMV100-10SSFDW

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART 500-3314 HOSE (04P-04P90-102"-2000)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0554221

128

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK30XKN0000337

21 2 22 1

E

F

5 4 T 5

3 C

P 5

D 16

15 8

19 6

12

9

18

7 23

10 19

11

10

16 17

13

24

25 TO PIN HYD

14 E

F

20 C

P

T 5 03

D ID0724410

129

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK30XKN0000337 REF PART NO. NUMBER

QTY

1 150-5347 2 350-5997 3 150-4918 4 154-383 5 154-278 6 514-397 7 150-1959 8 515-065 9 154-226 10 158-627 11 150-4449 12 154-265 13 150-6460 14 150-6461 15 154-719 16 150-6199 17 150-6746 18 150-5035 19 154-220 20 150-7062 21 302-9266 22 154-253 23 150-6459 24 150-6462 25 150-6076

1 SINGLE JOYSTICK W/ROUND BOOT 1 ELEC LOADER LEVER 4 S/O CONNECTOR (04P-04S) 1 PLUG (04S) 2 CONNECTOR (04S-04O) 1 RUN TEE (06S-06SF-04O) 1 CONNECTOR (04O-04OFX45) 1 HOSE (04OFX90S-14"-3000) 1 CONNECTOR (04O-06S90) 2 SOLENOID VALVE 1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 HOSE (08OFX-16"-3000) 1 HOSE (08OFX-68"-3000) 1 HOSE (04OFX-10"-3000) 1 HOSE ASSEMBLY (04P-04P90-102"X4-2000) 4 S/O CONNECTOR (04P-06S, ORF .060) 1 HOSE (04OFX-80"-3000) 2 CONNECTOR (04O-06S) 1 TANDEM PUMP (58CC) 1 HYD TANK 1 CONNECTOR (06S-08090) 1 RUN TEE (06S-06SF-08O) 1 RUN TEE (04OFX-08O-08O) 1 HOSE (04OFX90S-153"-3000 SLV)

DESCRIPTION

REMARKS

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART: 500-3314 HOSE (04P-04P90-102"-2000)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0724410

130

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) ENDS WITH S/N: DWPSK30XPN0000336

21

22 2 1 F

E 5 4

3 C

T 5

5 P

18

D

15 8

16

12

9

23

19 13

10

16 17

11 24

6

7 10

15

19

25 TO PIN HYD

14 E

F

P

20 C

T 5 05

D ID0554148

131

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) ENDS WITH S/N: DWPSK30XPN0000336 REF PART NO. NUMBER

QTY

1 150-5347 2 350-5997 3 150-4918 4 154-383 5 154-278 6 514-397 7 150-1959 8 515-065 9 154-226 10 158-627 11 150-4449 12 154-265 13 150-6460 14 150-6461 15 154-672 16 150-6199 17 150-5890 18 150-5035 19 154-220 20 150-5330 21 302-9266 22 154-253 23 150-6459 24 150-6462 25 150-6076

1 SINGLE JOYSTICK W/ROUND BOOT 1 ELEC LOADER LEVER 4 S/O CONNECTOR (04P-04S) 1 PLUG (04S) 2 CONNECTOR (04S-04O) 1 RUN TEE (06S-06SF-04O) 1 CONNECTOR (04O-04OFX45) 1 HOSE (04OFX90S-14"-3000) 1 CONNECTOR (04O-06S90) 2 SOLENOID VALVE 1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 HOSE (08OFX-16"-3000) 1 HOSE (08OFX-68"-3000) 1 HOSE (04OFX-15"-3000) 1 HOSE ASSEMBLY (04P-04P90-102"X4-2000) 4 S/O CONNECTOR (04P-04S, ORF .060) 1 HOSE (04OFX-80"-3000) 2 CONNECTOR (04O-06S) 1 TANDEM HYDRO (28CC) 1 HYD TANK 1 CONNECTOR (06S-08090) 1 RUN TEE (06S-06SF-08O) 1 RUN TEE (04OFX-08O-08O) 1 HOSE (04OFX90S-153"-3000 SLV)

DESCRIPTION

REMARKS

SERVICE PART: 217-770 SOLENOID COIL

SERVICE PART 500-3314 HOSE (04P-04P90-102"-2000)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0554148

132

RIDE CONTROL

BEGINS WITH S/N: DWPSK30XEM0000248

11

21 2

20 3

10 9 19

8 15

5

1

13

7

4 16 6

14 17 2 18 12

01

ID0703664

133

RIDE CONTROL

BEGINS WITH S/N: DWPSK30XEM0000248 REF PART NO. NUMBER

QTY

350-5942 1 150-7099 2 154-226 3 515-229 4 105-224 5* 105-832 6 154-342 7 150-6063 8 150-6062 9 154-228 10 150-1629 11 215-1727 12 153-184 13 150-6224 14 303-1374 15 154-253 16 106-383 17* 106-387 18 105-2746 19 150-6407 20 150-6717 21 302-9266

DESCRIPTION

- RIDE CONTROL 1 HYD VALVE MANIFOLD POPPET & NEEDLE VALVE 2 CONNECTOR (04O-06S90) 1 HOSE (04OFX-34"-3000) 2 BOLT (1/4-NC X 2-1/2") 2 FLG LOCKNUT (1/4-NC) 2 CONNECTOR (06S-06O90) 1 HOSE (06OFX90L-14"-4000) 1 HOSE (06OFX90S-9"-4000) 2 UNION (06O-06OFX90) 2 RUN TEE (08S-06O-06SF) 1 ROCKER SWITCH ON-ON-ON 1 CONNECTOR (08BSPP-08O) 1 ACCUMULATOR 1 MOUNT PLT 1 CONNECTOR (06S-08090) 1 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 1 NUT (M33-1.5) 1 HOSE (08OFX90-20"-4000) 1 ELEC LOADER VALVE (CYL SPOOL) 1 HYD TANK

REMARKS

SERVICE PARTS: 500-3788 NEEDLE VALVE, 500-3789 KNOB

SERVICE PART: 500-3502 COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703664

134

RIDE CONTROL

ENDS WITH S/N: DWPSK30XHM0000247

11

21 2

20 3

10 9 19

8 15

5

1

13

7

4 16 6

14 17 2 18 12

06

ID0554503

135

RIDE CONTROL

ENDS WITH S/N: DWPSK30XHM0000247 REF PART NO. NUMBER

QTY

350-5942 1 150-7099 2 154-226 3 515-229 4 105-224 5* 105-832 6 154-342 7 150-6063 8 150-6062 9 154-228 10 150-1629 11 215-1727 12 153-184 13 150-6224 14 303-1374 15 154-253 16 106-383 17* 106-387 18 105-2746 19 150-6407 20 150-5337 21 302-9266

DESCRIPTION

- RIDE CONTROL 1 HYD VALVE MANIFOLD POPPET & NEEDLE VALVE 2 CONNECTOR (04O-06S90) 1 HOSE (04OFX-34"-3000) 2 BOLT (1/4-NC X 2-1/2") 2 FLG LOCKNUT (1/4-NC) 2 CONNECTOR (06S-06O90) 1 HOSE (06OFX90L-14"-4000) 1 HOSE (06OFX90S-9"-4000) 2 UNION (06O-06OFX90) 2 RUN TEE (08S-06O-06SF) 1 ROCKER SWITCH ON-ON-ON 1 CONNECTOR (08BSPP-08O) 1 ACCUMULATOR 1 MOUNT PLT 1 CONNECTOR (06S-08090) 1 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 1 NUT (M33-1.5) 1 HOSE (08OFX90-20"-4000) 1 ELEC LOADER VALVE 1 HYD TANK

REMARKS

SERVICE PARTS: 500-3788 NEEDLE VALVE, 500-3789 KNOB

SERVICE PART: 500-3502 COIL, SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 190-2537 CYLINDER SPOOL KIT IS AVAILABLE TO UPDATE THE LOADER VALVE TO 150-6717 STATUS. A SOFTWARE UPDATE IS REQUIRED WITH THIS CHANGE AS INCLUDED IN THE INSTRUCTIONS. 2. IF REPLACING ENTIRE VALVE WITH 150-6717 A SOFTWARE UPDATE IS REQUIRED.

NOTE:

06

ID0554503

136

DUAL SELF LEVEL KIT 6

6 7

8

6 7

14 5

12

4

3

6

2 11 1

13 7 6

6 7 5 12

11 9

02

10

ID0570611

137

DUAL SELF LEVEL KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

350-5907 150-6117 105-003 105-226 105-178 154-369 154-421 154-322 215-1727 150-6118 150-6119 150-6120 150-6121 150-6122 150-6123

QTY

DESCRIPTION

- DUAL SELF LEVEL KIT 1 DUAL SELF LEVEL VALVE 2 FLG LOCKNUT (5/16-NC) 2 WASHER (5/16") 2 BOLT (5/16-NC X 2-1/2", GD8) 1 CONNECTOR (06O-10S) 3 CONNECTOR (06O-10S90) 2 CONNECTOR (08O-10S90) 1 ROCKER SWITCH ON-ON-ON 1 HARDLINE (-08) 1 HARDLINE (-08) 1 HOSE (06OFX90S-50"-4000 SLV) 1 HOSE (06OFX-27"-4000 SLV) 1 HOSE (06OFX90L-48"-4000 SLV) 1 HOSE (06OFX90S-48"-4000 SLV)

REMARKS

SERVICE PART: 500-3378 EATON COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

1. SEE LIFT ARM HYDRAULICS PAGE ID0553961 FOR ASSOCIATED PARTS.

02

ID0570611

138

HYDRAULIC CYL (3.0" X 1.75" X 22.0") 1

6 7

5

8 9 4 10 3

11

2

01

ID0571728

139

HYDRAULIC CYL (3.0" X 1.75" X 22.0") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

150-6100 150-6098 150-6099 150-763 150-911 150-765 106-122 105-363 155-734 155-733 157-550 157-549

QTY

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (3.0 X 1.75 X 22.0) CYLINDER BARREL (3.0 X 22.0) CYLINDER ROD (1.75 X 22.0) CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750")

REMARKS

SEE FOOTNOTE 1

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-172 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOTE:

01

ID0571728

140

HYDRAULIC CYLINDER (4.0" X 2.0" X 12.0")

1 6 14

11

12 13 5

7 8 4 9 3 10 2

01

ID0571753

141

HYDRAULIC CYLINDER (4.0" X 2.0" X 12.0") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

150-6198 150-6241 150-429 149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-488

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (4.0 X 2.00 X 12.0) CLOCKED BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (M24, HARDENED)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

259-040 259-239 259-246 259-247 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER/SEAL INSTALLER (2") PISTON SEAL INSTALLER (4") PISTON INSTALLER (4") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-189 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOTE:

01

ID0571753

142

NOTES:

ID0134963

143

ELECTRICAL

ID0135070

144

See loose-leaf schematic included with this manual.

145

Ident Tag WIRE COLOR FUNTION 0 PUR/ORG LOOP (BACKHOE) MED GRND 1 BLK/RED HI GRND 1A BLK/RED LOW GRND 1B BLK/BLU SENSOR GRD 1D YEL/BLK 1E BLK/ORG ENG GRD ALT. PWR 2A RED START 2B ORG worklight pwr 2C RED 2D RED/PNK FMS PWR DISCONNECT PWR TOFUSES 2 RED 3 RED/WHT START RELAY TO FUSE EGR RELAY TO FUSE 4 RED/BLK 5 ORG/RED MAIN PWR 5A ORG/BLU DISPLAYPWR 7A WHT/BLK START INPUT 8 ORG/BRN IGNITION POWER 9 ORG 10 ORG/BLU ALT. TO ECU "K" (CHG5V)

V04

11

WHT/BLK

12 13

GRY/WHT ORG/GRN

14 15 16

RED/WHT BRN/YEL RED/GRN

17

RED/BLU

18 19

RED/BLK RED/BRN

20 21 22 23 24 25 27 28 29 30 31

valid value GROUND GROUND GROUND 48 PIN CONTROLLER B3 + 12VDC +12VDC +12VDC +12VDC +12VDC +12VDC +12VDC +12VDC +12VDC +12VDC 48 PIN CONTRLLER F2 +12VDC +12VDC ECU CONTROLLER 66K

DPF PRESSURE TO ECU "K" (PDPFH) ECU CONTROLLER 12A DPF PRESSURE TO ECU "K" (A_GND) ECU CONTROLLER 77K IGNITION +12VDC ECU CONTROLLER 63K ECU CONTROLLER 24K ECU CONTROLLER 68K

RED/YEL

DPF PRESSURE TO ECU "K" (PDPF) DPF PRESSURE TO ECU "K" (5VS) SUPRESSOR TO ECU "K"(WB2) DFT INLET TEMP TO ECU"K" (TDPF1) DFT MID TEMP TO ECU "K" (TDPFM) START RELAY TO ECU "K" (WB5) START RELAY TO ECU "K"(STRRLY10-WB5)

YEL/ORG YEL GRN PUR ORG/RED ORG/WHT WHT/BRN TAN/WHT PNK/BLK BLU/ORG

ECU "K" TO GP RELAY (SAID-RLY) ENG CAN1 H ENG CAN1 L GLOW PLUG ENG EMC PWR FUEL PUMP PWR EGR VALVE TO ENG_2 ECU "K" TO ENG_2(CAN1 HI) ECU "K" TO ENG_2 (CAN1 LOW) FUEL PUMP

ECU CONTROLLER 70K CAN_H J1939 CAN_L J1939 +12VDC ECU CONTROLLER 1K\3K\5K +12VDC

ECU CONTROLLER 81K ECU CONTROLLER 80K ECU CONTROLLER 73K ECU CONTROLLER 28K

ECU CONTROLLER 54K ECU CONTROLLER 76K +12VDC

ID0563016

146

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 76A 77 78 79

V04

GRY/BLK BLU RED/BLU RED ORG/WHT GRN/YEL GRY/BLK ORG/PUR PUR/WHT BRN/YEL GRN/BLU BRN/YEL ORG/PUR BLU/WHT TAN/BLK PUR/ORG BLU/YEL YEL/BLU GRN/BLU PUR/WHT BLK/YEL ORG/YEL TAN/GRN PNK/BLU PNK/WHT TAN/RED PUR/BLK WHT/RED BLK/WHT WHT/BLK WHT/TAN WHT/GRN WHT/GRY BLU/WHT WHT/BLU WHT/BRN BRN/WHT GRN/GRY GRY/GRN YEL/BRN BRN/YEL wht/gry YEL/WHT GRY/BLU GRY/WHT ORG/YEL TAN/BLK

ENG_1 RED (5VS) ENG_1 RED (PEGR) FMS PWR ACCY PWR ECU "K" TO ENG_1 (PEGRL) ENG_1 RED (A_GND) Alrm (LOPSW) ENG_1 RED (TFAIR) ENG_1 RED (A_GND) ECU "A' TO ENG_1 (TW) ECU "A" TO ENG_1 (A_GND) ECU "K" TO PARK SW(WDSB5V) ECU "K" TO PARK SW(D-GND) ECU "K" TO ENG_2 (5VS) ECU "K" TO ENG_2 (1VPS) ECU "K ' TO ENG_2 (A_GND) ECU "A" TO ENG_2 (1VDCM-H) ECU "A" TO ENG_2 (1VDCM-L) ENG_2 RED (TIAIR) ENG_2 RED (TEGR) ENG_3 GRY (TEXMH) OPERATOR PRESENCE ECU "K" TO EGR VALVE (WB2) ECU "A" TO ENG_3 (TFO) ECU TO ENG_3 (A_GND) ECU "A' TO ENG_3 (5VS) ECU "A" TO ENG_3 (PRAIL) ECU "A" TO ENG_3 (A_GND) ECU "A" TO ENG_3 (CKSPD) ECU_"A" TO ENG_3 (CKSPD) ECU_"A" TO ENG_3 (5VS) ECU_"A" TO ENG_3 (CNSPD) ECU_"A" TO ENG_3 (A-GND) ECU_"A" TO ENG_4 (INJ-1H) ECU_"A" TO ENG_4 (INJ1-1L) ECU_"A" TO ENG_4( INJ_2H) ECU_"A" TO ENG_4 (INJ1-2L) ECU_"A" TO ENG_4 (INJ1-3H) ECU_"A" TO ENG_4 (INJ1-3L) ECU_"A" to ENG_4 (NPADP-H) ECU_"A" to ENG_4 (HPPSOL) ECU_"A" TO Alarm(U83) TO PARK BRAKE SW TO PARK VALVE ECU_"K" TO YDT(US3) YDT-01 (O-GND) THROTTLE (2)

ECU CONTROLLER 45K ECU CONTROLLER 85K

ECU CONTROLLER 39K ECU CONTROLLER 74K ECU CONTROLLER 15K ECU CONTROLLER 79K ECU CONTROLLER 21K ECU CONTROLLER 28A ECU CONTROLLER 29A ECU CONTROLLER 86K ECU CONTROLLER 87K ECU CONTROLLER 23K ECU CONTROLLER 20K ECU CONTROLLER 52K ECU CONTROLLER 19A ECU CONTROLLER 20A ECU CONTROLLER 59A ECU CONTROLLER 33K ECU CONTROLLER 56K 48 PIN CONTRLLER G3 ECU CONTROLLER 68K ECU CONTROLLER 11A ECU CONTROLLER 51A ECU CONTROLLER 07A ECU CONTROLLER 26A ECU CONTROLLER 25A ECU CONTROLLER 39A ECU CONTROLLER 54A ECU CONTROLLER 8A ECU CONTROLLER 37A ECU CONTROLLER 52A ECU CONTROLLER 33A ECU CONTROLLER 16A ECU CONTROLLER 47A ECU CONTROLLER 17A ECU CONTROLLER 31A ECU CONTROLLER 18A ECU CONTROLLER 4A ECU CONTROLLER 5A ECU CONTROLLER 50A 48 PIN CONTRLLER C1 48 CONTROLLER D1 ECU CONTROLLER 90K ECU CONTROLLER 65K 48 PIN CONTRLLR D3

ID0563016

147

81 82 84 87 90 92 93 94 95 96 99 100 101 102 103 104 106 107 108 109 110 111 113 115 117 119 119a 122 122A 123 125 126 130 131 132 133 134 200 201 TW-5100 TW-5101 TW-5102 TW-5103 TW-5104 TW-5105 TW-5106 TW-5107

V04

RED/BLU BLU/YEL WHT/GRY ORG/GRY PNK/GRN WHT/PUR GRN/WHT WHT/none RED/BLU BLK PUR/WHT WHT/BLK YEL/WHT GRN/WHT WHT/GRN BLU/WHT PNK/GRN BRN YEL/RED YEL/WHT BLU/GRN ORG/WHT BLU/WHT ORG/BLK PNK/BLU GRN/WHT GRN/BLK RED RED/BLK ORG/BLK WHT ORG/BLK ORG/GRN BLU/GRN BLK/GRN BLU/WHT PNK WHT/PUR PUR/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT

PWR HYD. TEMP SW ENG_3 GRY (A_GND) WARNING ALARM PWR ENG. START COMMAND DISPLAY TO USB-1 DISPLAY TO USB-1 DISPLAY TO USB-1 DISPLAY TO USB-1 AUX"A"FWD SOLENOID AUX "A" FWD/REV AUX "A" REV SOLENOID AUX "B" FWD SOLENOID AUX "B" FWD/REV AUX "B" REV SOLENOID AUX "A" LOCK SW FUEL AUX "A" CTRL AUX "B" CTRL 12V PWR 12V PWR GD SPD SENSOR (CCP) AUX PWR RIDE CTRL/SELFLVL SW RIDE CTRL "A" RIDE CTRL "B" SELF LVL TOP SOLENOID SELF LVL BTM SOLENOID QUICK ATTACH SW EDT EDT GRND DRV HI/LOW AUX SW AUX SW AUX SW AUX SW ECU "A" TO ENG 4 (SHUDNSW) ECU "A" TO ENG_4 ( ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L

WORKLIGHTS 48 PIN CONTRLLR A2~ ECU CONTROLLER 38K 48 PIN CONTRLLER C1~ WORKLGHT SW TO RELAY 48 PIN CONTRLLER C2~ 35K CAN_H J1939 CAN_H J1939 CAN_H J1939 CAN_H J1939 48 PIN CONTRLLER G2 48 PIN CONTRLLER D2~ 48 PIN CONTRLLER H2 48 PIN CONTRLLER J2 48 PIN CONTRLLER D3~ 48 PIN CONTRLLER K2 48 PIN CONTRLLER A3~ 48 PIN CONTRLLER C1 48 PIN CONTRLLER F3 48 PIN CONTRLLER J3 48 PIN CONTRLLER A3 48 PIN CONTRLLER A1/B1 48 PIN CONTRLLER E2 +12VDC 48 PIN CONTRLLER C3 48 PIN CONTRLLER F1 48 PIN CONTROLLER H1 48 PIN CONTRLLER J1 48 PIN CONTROLLER K1 48 PIN CONTRLLER B3~ 48 PIN CONTRLLER C2 48 PIN CONTRLLER D2~ 48 PIN CONTRLLER E3~ +12VDC +12VDC +12VDC +12VDC ECU CONTROLLER 32A ECU CONTROLLER 2A CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939

ID0563016

148

TW-5108 TW-5109 TW-5110 TW-5111 TW-5112 TW-5113 TW-5114 TW-5115 TW-5116 TW-5117 TW-5118 TW-5119

215-3184 215-3185 215-0090 215-0093 215-1626 215-2177 215-2490 215-2889 215-3164 215-3165 215-3166

V04

YEL/WHT GRN/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT YEL/WHT GRN/WHT GRN/WHT YEL/WHT

1 1 RED BLK BLK RED 1 2 1 1 1

ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 H ENG CAN1 L ENG CAN1 L ENG CAN1 H

HARNESSES Eng/Frame Harness Console Harness + POS BATT CABLE ENG TO BATTERY GRND STRAP DISCONNECTO TO STARTER Spd. Pickup Harness Rear Light Extension Harness Aux Switch Box Harness Aux Jumper #1 Harness Aux Jumper #2 harness

CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_H J1939 CAN_L J1939 CAN_L J1939 CAN_H J1939

LOW GRND LOW GRND ENG TO FRAME + POS BATT CABLE

ID0563016

149

150

ELECTRICAL DIAGRAM ENG/FRAME HARNESS SK3000

1

TO CONSOLE HARNESS TO FUEL PUMP

3 4

2

5

TO GROUND

02

TO WORKLIGHT

ID0575575

151

ELECTRICAL DIAGRAM ENG/FRAME HARNESS SK3000 REF PART NO. NUMBER

1 215-3184 2 215-2802 3 215-2269 4 215-1211 5 215-0065

QTY

1 1 1 1

DESCRIPTION

REMARKS

ENGINE HARNESS DEUT 6P DTM04-6P RCPT 1K PULLUP RESISTOR DEUT 2P DT04-2P-RT02 W/ DIODE E-STOP JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0575575

152

ELECTRICAL DIAGRAM CONSOLE HARNESS SK3000

TO DISPLAY TO JUMPER #2 HARNESS

3

4

2 1

TO ENG/FRAME HARNESS

TO ENG/FRAME HARNESS

03

ID0575617

153

ELECTRICAL DIAGRAM CONSOLE HARNESS SK3000 REF PART NO. NUMBER

QTY

1 215-3185 2 215-2794 3 215-1211 4 215-2667

CONSOLE HARNESS 2 DEUT DUST CAP 1011-344-0205 1 DEUT 2P DT04-2P-RT02 W/ DIODE 1 SUPPRESSOR DIODE PACK

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0575617

154

ELECTRICAL DIAGRAM EXTENSION HARNESS SK3000

TO REAR LIGHT

1

TO ENG/FRAME HARNESS

01

ID0583655

155

ELECTRICAL DIAGRAM EXTENSION HARNESS SK3000 REF PART NO. NUMBER

1

215-2889

QTY

DESCRIPTION

REMARKS

EXTENSION HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583655

156

ELECTRICAL DIAGRAM POSITIVE BATTERY CABLE SK3000

TO BATTERY

1

TO BATTERY DISCONNECT

01

ID0583814

157

ELECTRICAL DIAGRAM POSITIVE BATTERY CABLE SK3000 REF PART NO. NUMBER

1

215-3022

QTY

DESCRIPTION

REMARKS

POSITIVE BATTERY CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583814

158

ELECTRICAL DIAGRAM

POS BATT CABLE 1GA X 31"LG, RED SK3000

TO BATTERY

1

TO STARTER

01

ID0583815

159

ELECTRICAL DIAGRAM

POS BATT CABLE 1GA X 31"LG, RED SK3000 REF PART NO. NUMBER

1

215-2177

QTY

DESCRIPTION

REMARKS

POS BATT CABLE 1GA X 31"LG, RED

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583815

160

ELECTRICAL DIAGRAM

NEG BATT CABLE 1GA X 55" (BLK) SM SK3000

TO BATTERY

1

TO ENGINE GROUND

01

ID0583735

161

ELECTRICAL DIAGRAM

NEG BATT CABLE 1GA X 55" (BLK) SM SK3000 REF PART NO. NUMBER

1

215-2092

QTY

DESCRIPTION

REMARKS

NEG BATT CABLE 1GA X 55" (BLK) SM

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583735

162

ELECTRICAL DIAGRAM AUX SWITCH BOX HARNESS SK3000

1

TO JUMPER#2 HARNESS 215-3166 TO JUMPER #1 HARNESS 215-3165

01

ID0583656

163

ELECTRICAL DIAGRAM AUX SWITCH BOX HARNESS SK3000 REF PART NO. NUMBER

1

215-3164

QTY

DESCRIPTION

REMARKS

AUX SWITCH BOX HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583656

164

ELECTRICAL DIAGRAM JUMPER #1 HARNESS SK3000

TO AUX SWITCH BOX HARNESS

1

TO AUX TOOL

01

ID0583697

165

ELECTRICAL DIAGRAM JUMPER #1 HARNESS SK3000 REF PART NO. NUMBER

1

215-3165

QTY

DESCRIPTION

REMARKS

JUMPER #1 HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583697

166

ELECTRICAL DIAGRAM JUMPER #2 HARNESS SK3000

TO AUX SWITCH BOX HARNESS

TO CONSOLE HARNESS

1

01

ID0583657

167

ELECTRICAL DIAGRAM JUMPER #2 HARNESS SK3000 REF PART NO. NUMBER

1

215-3166

QTY

DESCRIPTION

REMARKS

JUMPER #2 HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0583657

168

GPS/TELEMATICS

5

4

1

3

2

01

ID0582666

169

GPS/TELEMATICS REF PART NO. NUMBER

QTY

1 220-2569 2 215-2424 3 106-137 4 106-048 5 222-5103

1 5320 TELEMATICS UNIT W/GLUE(NO DATA PLN) 1 FMS HARNESS - PROMION TELEMATICS 3 BOLT (#10-24 X 2", SOC) 3 LOCKNUT (#10-24) 1 GPS/CELLULAR COMBO ANTENNA 3M

DESCRIPTION

REMARKS

FOR TELEMATICS ONLY, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR GPS ONLY PACKAGE USE 220-2527 GPS MODULE (BASIC TELEMATICS)

NOTE:

01

ID0582666

170

NOTES:

ID0134963

171

ACCESSORIES

ID0135000

172

HOSE CATCH

2

1

3

5 4

01

ID0600204

173

HOSE CATCH REF PART NO. NUMBER

1 2 3 4 5

190-3129 303-3437 106-206 303-3477 106-096 108-172

QTY

DESCRIPTION

- HOSE CATCH KIT 1 HOSE CATCH 2 SCREW (M10-1.50 X 90MM) 1 SPACER 1 FLG BOLT (1/2-NC X 1-3/4",GD8) 0 WASHER (1/2") ZP

REMARKS

USE EXISTING WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0600204

174

AUXILIARY ELECT ATTACH KIT

5 4

2

1

12 9

3

6 16 13

17

8 14

10 11 15

8 7

02

ID0576322

175

AUXILIARY ELECT ATTACH KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

190-3054 302-9374 105-894 106-206 105-687 303-1496 302-9463 105-832 105-820 302-9462 215-1789 215-1791 105-686 215-3165 215-3166 215-3164 105-078 105-154

QTY

DESCRIPTION

REMARKS

- ELECT ATTACH KIT 1 ELEC BULKHEAD PLT 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 SCREW (M10-1.50 X 90MM) 1 SCREW (#10-24 X 3/4",PAN TORX) 1 RIGHT ELEC BULKHEAD PLT 1 BOTTOM PLT 2 FLG LOCKNUT (1/4-NC) 4 FLG LK BOLT (1/4-NC X 3/4") 1 TOP PLT 1 ROCKER SWITCH (TC) ON-ON 3 ROCKER SWITCH (ON)-ON 2 SCREW (1/4-NC X 1", PAN TORX) 1 JUMPER #1 HARNESS 1 JUMPER #2 HARNESS 1 AUX SWITCH BOX HARNESS 2 NUT (1/4-NC) 2 BOLT (#10-32 X 5/16", PAN SLT)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0576322

176

66" BUCKET 5 3 6 1

6 2

4

11 9 8

7 10

11 13

12

01

ID0562570

177

66" BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

020-1158 - 66" ADJ BUCKET KIT 303-1504 1 66" ADJ BUCKET 105-2773 4 PLUG (1.375") 303-1513 1 LH PIN PLT 303-1511 1 RH PIN PLT 105-969 8 FLG BOLT (5/8-NC X 1-1/2",GD8) 105-994 8 FLG LOCKNUT (5/8-NC) 300-7090 9 BOLT-ON TOOTH ADAPTER 300-7091 9 DUAL PURPOSE TOOTH 105-1283 9 COIL PIN 106-752 18 SCREW (M12-1.75X50MM,CSK SOC) 106-685 36 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-548 18 SCREW (M12-1.75X40MM, CSK) 303-1515 1 66 CUTTING EDGE

REMARKS

DOES NOT INCLUDE 190-2088 TOOTH KIT (5' BUCKET)

INCLUDED IN 190-2088 INCLUDED IN 190-2088 INCLUDED IN 190-2088 INCLUDED IN 190-2088 INCLUDED IN 190-2088 AND 190-3055, QTY OF 18 PER KIT INCLUDED IN 190-3055 INCLUDED IN 190-3055

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0562570

178

SOFT CAB KIT SK3000

1

SEE FOOTNOTE 1

5 4

6 7 4

5

8

18 12 10 13

2

16 11 3

9

01

17

12

16

15 14

13

ID0712789

179

SOFT CAB KIT SK3000

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

190-3218 362-3039 303-3457 303-3453 303-3458 303-3459 105-2895 362-3130 105-2893 107-244 105-830 106-198 106-712 106-385 107-800 106-237 105-3035 303-3489 303-6009

QTY

DESCRIPTION

REMARKS

- SOFT CAB KIT, SK3000 1 SOFT CAB COVER, SK3000 2 REAR TUBE 1 RIGHT REAR MOUNT 3 TUBE 2 ELBOW 8 JAW SLIDE 2 PLUG, TUBE (7/8") 8 EYE END 4 FLG LK BOLT (3/8-NC X 1") 4 FLG LK BOLT (1/2-NC X 1-1/4") 4 FLG LOCKNUT (1/2-NC, GR G) 4 FLG SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 4 WING SCREW (M6-1 X 25MM) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 4 LANYARD (1/4 X 6") 1 LEFT REAR MOUNT 2 WELDMENT, FRONT MOUNT

NOT SHOWN:

FOOTNOTES:

1. VELCRO STRIP INCLUDED IN 362-3039 SOFT CAB COVER.

NOTE:

01

ID0712789

180

NOTES:

ID0134963

181

MISCELLANEOUS

ID0135063

182

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

183

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in• lb 11.4 N• m

76 in• lb 8.6 N• m

143 in• lb 16.2 N• m

107 in• lb 12.1 N• m

168 in• lb 19 N• m

120 in• lb 13.6 N• m

1/4-28

116 in• lb 13.1 N• m

87 in• lb 9.8 N• m

147 in• lb 16.6 N• m

123 in• lb 13.9 N• m

192 in• lb 21.7 N• m

144 in• lb 16.3 N• m

5/16-18

209 in• lb 23.6 N• m

157 in• lb 17.7 N• m

295 in• lb 33.3 N• m

221 in• lb 25 N• m

348 in• lb 39.3 N• m

264 in• lb 29.8 N• m

5/16-24

231 in• lb 26.1 N• m

174 in• lb 19.7 N• m

327 in• lb 36.9 N• m

245 in• lb 27.7 N• m

384 in• lb 43.4 N• m

288 in• lb 32.5 N• m

3/8-16

372 in• lb 42 N• m

276 in• lb 31.2 N• m

44 ft• lb 59.7 N• m

33 ft• lb 44.7 N• m

51 ft• lb 69.1 N• m

38 ft• lb 51.5 N• m

3/8-24

420 in• lb 47.5 N• m

312 in• lb 35.3 N• m

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

58 ft• lb 78.6 N• m

43 ft• lb 58.3 N• m

7/16-14

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

70 ft• lb 94.9 N• m

52 ft• lb 70.5 N• m

81 ft• lb 109.8 N• m

61 ft• lb 82.7 N• m

7/16-20

55 ft• lb 74.6 N• m

41 ft• lb 55.6 N• m

78 ft• lb 105.8 N• m

58 N• m 78.6 N• m

91 ft• lb 123.4 N• m

68 ft• lb 92.2 N• m

1/2-13

75 ft• lb 101.7 N• m

57 ft• lb 77.3 N• m

106 ft• lb 143.7 N• m

80 ft• lb 108.5 N• m

124 ft• lb 168.1 N• m

93 ft• lb 126.1 N• m

1/2-20

85 ft• lb 115.2 N• m

64 ft• lb 86.8 N• m

120 ft• lb 162.7 N• m

90 ft• lb 122 N• m

140 ft• lb 189.8 N• m

105 ft• lb 142.4 N• m

5/8-11

150 ft• lb 203.4 N• m

113 ft• lb 153.2 N• m

212 ft• lb 287.4 N• m

159 ft• lb 215.6 N• m

238 ft• lb 322.7 N• m

179 ft• lb 242.7 N• m

5/8-18

170 ft• lb 230.5 N• m

127 ft• lb 172.2 N• m

240 ft• lb 325.4 N• m

180 ft• lb 224 N• m

270 ft• lb 366.1 N• m

202 ft• lb 273.9 N• m

3/4-10

267 ft• lb 362 N• m

200 ft• lb 271.2 N• m

376 ft• lb 509.8 N• m

282 ft• lb 382.3 N• m

423 ft• lb 573.5 N• m

317 ft• lb 429.8 N• m

3/4-16

297 ft• lb 402.7 N• m

223 ft• lb 302.3 N• m

420 ft• lb 569.4 N• m

315 ft• lb 427.1 N• m

472 ft• lb 640 N• m

354 ft• lb 480 N• m

7/8-9

429 ft• lb 581.6 N• m

322 ft• lb 436.6 N• m

606 ft• lb 821.6 N• m

455 ft• lb 616.9 N• m

682 ft• lb 924.7 N• m

511 ft• lb 692.8 N• m

7/8-14

474 ft• lb 642.7 N• m

355 ft• lb 481.3 N• m

669 ft• lb 907 N• m

502 ft• lb 680.6 N• m

752 ft• lb 1019.6 N• m

564 ft• lb 791.8 N• m

1-8

644 ft• lb 873.1 N• m

483 ft• lb 654.9 N• m

909 ft• lb 1232.4 N• m

681 ft• lb 923.3 N• m

1022 ft• lb 1385.6 N• m

767 ft• lb 1039.9 N• m

1-12

722 ft• lb 978.9 N• m

542 ft• lb 734.9 N• m

1020 ft• lb 1382.9 N• m

765 ft• lb 1037.2 N• m

1147 ft• lb 1551.1 N• m

860 ft• lb 1166 N• m

V01

ID0493104

184

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in• lb 6.1 N• m

41 in• lb 4.6 N• m

78 in• lb 8.8 N• m

59 in• lb 6.7 N• m

91 in• lb 10.3 N• m

68 in• lb 7.7 N• m

M6 X 1.00

92 in• lb 10.4 N• m

69 in• lb 7.8 N• m

133 in• lb 15 N• m

99 in• lb 11.2 N• m

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

M7 X 1.00

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

222 in• lb 25.1 N• m

167 in• lb 18.9 N• m

260 in• lb 29.4 N• m

195 in• lb 22 N• m

M8 X 1.25

225 in• lb 25.4 N• m

169 in• lb 19.1 N• m

333 in• lb 37.6 N• m

242 in• lb 31.3 N• m

377 in• lb 42.6 N• m

284 in• lb 32.1 N• m

M10 X 1.50

37 ft• lb 50.2 N• m

28 ft• lb 38 N• m

53 ft• lb 71.9 N• m

40 ft• lb 54.2 N• m

62 ft• lb 84.1 N• m

47 ft• lb 63.7 N• m

M12 X 1.75

65 ft• lb 88.1 N• m

49 ft• lb 66.4 N• m

93 ft• lb 126.1 N• m

69 ft• lb 93.6 N• m

108 ft• lb 146.4 N• m

81 ft• lb 109.8 N• m

M14 X 2.00

104 ft• lb 141 N• m

78 ft• lb 105.8 N• m

148 ft• lb 200.7 N• m

111 ft• lb 150.5 N• m

173 ft• lb 234.6 N• m

130 ft• lb 176.3 N• m

M16 X 2.00

161 ft• lb 218.3 N• m

121 ft• lb 164.1 N• m

230 ft• lb 311.8 N• m

172 ft• lb 233.2 N• m

269 ft• lb 364.7 N• m

202 ft• lb 273.9 N• m

M18 X 2.50

222 ft• lb 301 N• m

167 ft• lb 226.4 N• m

318 ft• lb 431.2 N• m

238 ft• lb 322.7 N• m

372 ft• lb 504.4 N• m

279 ft• lb 378.3 N• m

M20 X 2.50

314 ft• lb 425.7 N• m

235 ft• lb 318.6 N• m

449 ft• lb 608.8 N• m

337 ft• lb 456.9 N• m

525 ft• lb 711.8 N• m

394 ft• lb 534.2 N• m

M22 X 2.50

428 ft• lb 580.3 N• m

321 ft• lb 435.2 N• m

613 ft• lb 831.1 N• m

460 ft• lb 623.7 N• m

716 ft• lb 970.8 N• m

537 ft• lb 728.1 N• m

M24 X 3.00

543 ft• lb 736.2 N• m

407 ft• lb 551.8 N• m

776 ft• lb 1052.1 N• m

582 ft• lb 789.1 N• m

908 ft• lb 1231.1 N• m

681 ft• lb 923.3 N• m

M27 X 3.00

796 ft• lb 1079.2 N• m

597 ft• lb 809.4 N• m

1139 ft• lb 1544.3 N• m

854 ft• lb 1157.9 N• m

1331 ft• lb 1804.6 N• m

998 ft• lb 1353.1 N• m

M30 X 3.50

1079 ft• lb 1462.9 N• m

809 ft• lb 1096.9 N• m

1543 ft• lb 2092 N• m

1158 ft• lb 1570 N• m

1804 ft• lb 2445.9 N• m

1353 ft• lb 1834.4 N• m

M33 X 3.50

1468 ft• lb 1990.3 N• m

1101 ft• lb 1492.8 N• m

2101 ft• lb 2848.6 N• m

1576 ft• lb 2136.8 N• m

2455 ft• lb 3328.5 N• m

1842 ft• lb 2497.4 N• m

M36 X 4.00

1886 ft• lb 2557.1 N• m

1415 ft• lb 1918.5 N• m

2699 ft• lb 3659.4 N• m

2024 ft• lb 2744.2 N• m

3154 ft• lb 4276.3 N• m

2366 ft• lb 3207.9 N• m

V01

ID0493104

185

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

US

Metric

US

1/4-20

7-10 ft• lb

9-13 N• m

8-12 ft• lb

1/4-28

8-11 ft• lb

11-15 N• m

5/16-18

13-18 ft• lb

5/16-24

Grade G Hex Flange

US

Metric

US

11-16 N• m

6-8 ft• lb

8-11 N• m

9-11 ft• lb

12-15 N• m

9-12 ft• lb

12-16 N• m

7-9 ft• lb

9-12 N• m

10-13 ft• lb

13-17 N• m

17-24 N• m

16-21 ft• lb

21-28 N• m

13-17 ft• lb

17-23 N• m

18-23 ft• lb

24-43 N• m

14-19 ft• lb

19-25 N• m

18-23 ft• lb

24-31 N• m

14-18 ft• lb

19-24 N• m

20-26 ft• lb

27-35 N• m

3/8-16

16-20 ft• lb

21-27 N• m

28-37 ft• lb

38-50 N• m

23-29 ft• lb

31-39 N• m

33-41 ft• lb

44-50 N• m

3/8-24

16-22 ft• lb

21-30 N• m

32-42 ft• lb

43-57 N• m

26-33 ft• lb

35-44 N• m

37-47 ft• lb

50-63 N• m

7/16-14

23-32 ft• lb

31-43 N• m

45-59 ft• lb

61-80 N• m

37-47 ft• lb

50-63 N• m

52-66 ft• lb

70-89 N• m

7/16-20

24-34 ft• lb

32-46 N• m

51-66 ft• lb

69-89 N• m

41-52 ft• lb

55-70 N• m

58-74 ft• lb

78-100 N• m

1/2-13

37-50 ft• lb

50-67 N• m

69-90ft• lb

93-122 N• m

57-72 ft• lb

77-97 N• m

80-101 ft• lb

1/2-20

38-53 ft• lb

51-72 N• m

78-102 ft• lb

105-138 N• m

64-81 ft• lb

87-110 N• m

90-114 ft• lb

9/16-12

50-70 ft• lb

67-95 N• m

100-130 ft• lb

135-176 N• m

82-103 ft• lb 111-139 N• m 115-146 ft• lb 156-198 N• m

9/16-18

58-78 ft• lb

78-105 N• m 111-146 ft• lb

150-198 N• m

91-115 ft• lb

5/8-11

70-95 ft• lb

95-129 N• m

138-180 ft• lb

187-224 N• m

5/8-18

73-98 ft• lb

99-133 N• m

156-204 ft• lb

211-276 N• m

127-161 ft• lb 172-218 N• m 180-228 ft• lb 224-309 N• m

3/4-10

125-165 ft• lb 169-223 N• m 245-320 ft• lb

332-434 N• m

200-253 ft• lb 271-343 N• m 282-357 ft• lb 382-484 N• m

3/4-16

120-165 ft• lb 162-223 N• m 273-357 ft• lb

370-484 N• m

223-282 ft• lb 302-382 N• m 315-399 ft• lb 427-541 N• m

7/8-9

185-250 ft• lb 251-339 N• m 394-515 ft• lb

534-698 N• m

7/8-14

200-270 ft• lb 271-366 N• m 435-568 ft• lb

589-770 N• m

1-8

275-375 ft• lb 373-508 N• m 591-772 ft• lb

801-1046 N• m

1-12

290-395 ft• lb 393-535 N• m 663-867 ft• lb

899-1175 N• m

1 1/8-7

294-404 ft• lb 398-547 N• m 837-1095 ft• lb

1135-1484 N• m

1 1/8-12

412-549 ft• lb 558-744 N• m 939-1227 ft• lb

1273-1663 N• m

1 1/4-7

375-513 ft• lb 508-695 N• m 1181-1545 ft• lb 1601-2094 N• m

1 1/4-12

412-549 ft• lb 558-744 N• m 1308-1710 ft• lb 1773-2318 N• m

V01

Metric

Grade F Hex Flange

Metric

108-137 N• m 122-154 N• m

123-156 N• m 128-163 ft• lb 173-221 N• m

113-143 ft• lb 153-194 N• m 159-201 ft• lb 215-272 N• m

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

186

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft• lb X .75 = 23.25 ft• lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N• m X 1.5 = 78 N• m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N• m X 2.0 = 290 N• m

Lug Nut Torque Size

Type

Torque (ft• lb)

Torque (N• m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft• lb

120-135 N• m

5/8”

106-097

190-166 & 190-169

180-200 ft• lb

245-270 N• m

3/4”

106-098

190-167 & 190-170

290-325 ft• lb

395-440 N• m

7/8”

106-122

190-172 & 190-174

410-460 ft• lb

550-625 N• m

1”

106-145

190-175 & 190-189

630-700 ft• lb

855-950 N• m

1-1/8”

106-146

190-177

770-850 ft• lb

1045-1170 N• m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

187

188

SK3000 Related Publications Component

Ass’y

P/N

Model: SK3000 ................. Parts Manual ................................................................... ............. 053-3186 SK3000 .................. Operators Manual............................................................. ............. 053-3198 SK3000 ................. Technical Supplement ..................................................... ............... ………..

Filters Engine: Air Filter Parts Assembly ............................................................................................... 195-2699 Element (primary)......................................................................................... 500-3345 Element (secondary) .................................................................................... 500-3346 Oil Filter Element (spin-on) – (YANMAR) ........................................................................ 500-2348 Water Separator Paper Filter .........................................................................................500-2532 Fuel Filter Element (spin-on) – (YANMAR) ...................................................................... 500-2349 Hydraulic Oil Filter: Filter Element (1-UNF) ................................................................................................... 159-074

Optional Parts Battery……………………………………………………………………………………………215-1165 O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052 Rubber Track…………………………………………………………………………………….303-1090

VER 02

ID0582641

189

ID0040564

190

ID0135281