Ditch Witch SK1550 Yanmar® 3TNV86C Parts Manual 053-2980 PDF

SK1550 Yanmar® 3TNV86C

Parts Manual

Issue 15, volume 1 of 2

053-2980

1

SK1550 ISSUE NO. 15PL-07/23 For Replacement Copy Order P/N 053-2980

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: SK1550

Copyright 2017, 2018, 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS __________________________ Volume 1

Volume 2

Decals

Hydraulics

Location – Stage V ......................................... 8 Location .................................................... 10

Auxiliary, Dual ......................................... 122 Auxiliary Hydraulics ................................ 120 Auxiliary Pump Pressure ......................... 118 Control Valve Mounting.......................... 102 Cylinder – 2.5” x 1. 5” ................................ 140 Cylinder – 3.0” x 1.5” x 10.0” ....................... 142 Ground Drive .................................. 114, 116 Joystick Mounting, Dual .......................... 106 Joystick Mounting, Single ....................... 104 Lift Arm ................................................... 124 Pilot Control ............................ 128, 130, 132 Pilot Control – Single Joystick ..... 134, 136, 138 Return & Filter ........................................ 112 Schematic ............................................... 100 Supply Hydraulics............................ 108, 110 Tilt Cylinder............................................. 126

Engine Components Air Filter Mounting .................................... 32 Air Filters ................................................... 34 Cooling System .......................................... 28 Engine ................................................. 14, 16 Mounts.......................................... 18, 20, 22 Oil Filter and Drain .................................... 30 Fuel System Mounting .............................. 38 Fuel Tank & Fuel Lines............................... 36 Pump Stack ......................................... 24, 26

Powertrain Grease Cylinder ......................................... 52 Track Assembly ................................... 48, 50 Track Motor and Sprocket............. 42, 44, 46

Frame Components Attachment Plate Mounting................ 78, 80 Auto Latch ................................................. 82 Exhaust-Crossmember-Heat Shield ........... 74 FS Attachment Plate Mounting & Latch .... 84 Fuel Tank Mounting .................................. 56 Grille and Bumper ..................................... 64 Hood ......................................................... 68 Hydraulic Tank Assembly .......................... 58 Hydraulic Tank Mounting .................... 60, 62 Lift Arm Mounting ..................................... 76 Operator Platform..................................... 72 Rear Access Cover & Manual Comp .......... 70 Rear and Side Covers ................................ 66

Electrical Battery and Fuse Block ................... 190, 192 Diagram – Dual Aux. Solenoid Harness .......... 186 Diagram – Engine Harness .......................... 158 Diagram – Frame Harness ........................... 174 Diagram – Neg. Battery Cable ...................... 184 Diagram – Pos. Batt. Cable .......... 178, 180, 182 Diagram – Stage 5 ..................................... 170 GEP Engine Harness ................................ 168 GPS/Telematics ....................................... 188 Schematic ....................................... 146, 152

Accessories 4’ Bucket ................................................. 196 5’ Bucket ................................................. 198 Brush Guard ............................................ 200 Weight Kit ............................................... 202

Control Components Console ............................................... 94, 96 GPS Kit ...................................................... 90 Park Brake ................................................. 88 Telematics Kit ........................................... 92 ID0435971

6

CONTENTS __________________________ Volume 2 Continued Miscellaneous Filters ...................................................... 212 Optional Kits............................................ 212 Related Publications................................ 212 Replacement O-Ring Chart ...................... 211 Torque Information ................................. 206 Warranty Registration ............................. 214

ID0435971

7

DECALS

8

DECAL LOCATION SK1550 STAGE V BEGINS WITH SERIAL #:DWPSK155JL0001434

31

20 29

10

17

27

5 8 4 2

26 23

18

15

32 33

22 2705

660-1

9

9

1

3 14 13

8 12

11

7 21

30

6 25 19 24

9

28 1

16

14 13

05

ID0585338

9

DECAL LOCATION SK1550 STAGE V BEGINS WITH SERIAL #:DWPSK155JL0001434 REF PART NO. NUMBER

270-8237 1 270-4946 2 270-6857 3 270-6304 4 270-6913 5 270-6911 6 700-146 7 270-7012 8 274-442 9 274-318 10 270-8170 11 270-6513 12 270-7894 13 701-184 14 701-326 15 270-7005 16 700-097 17 700-138 18 270-6871 19 270-6968 20 270-6991 21 270-7006 22 270-7007 23 270-5742 24 270-6773 25 270-7792 26 700-009 27 270-6302 28 270-8178 29 275-032 30 270-7018 31 270-7603 32 270-8213 33 270-7344

QTY

DESCRIPTION

2 1 2 1 1 1 1 2 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK1550 STAGE V ISO SERVICE DECAL KIT WARNING SECURE CYLINDER ISO DIESEL LOCK/UNLOCK LUBRICATION CHART ISO WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATOR MANUAL ISO OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO HYDRAULIC RESERVOIR (THF) ISO WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT ISO CONTROL PANEL CAUTION HOT PARTS ISO IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL ISO WORKLIGHTS SK1550 LEFT MODEL ID SK1550 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID ISO PATENT OPERATOR MANUAL REPLACEMENT ISO CAUTION WEAR HEARING PROTECTION JOYSTICK CONTROLLER OVERLAY RED HI VIS 1.5” REFLECTORS HAND THROTTLE NOTICE BATTERY DISCONNECT ISO WARNING TIP OVER ISO 811 LOGO DUAL AUX CONTROL

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE WITH SINGLE JOYSTICK OPTION KIT.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE WITH DUAL AUX CONTROL OPTION KIT

FOOTNOTES

1. NOT PART OF KIT.

05

ID0585338

10

DECAL LOCATION SK1550 ENDS WITH SERIAL #:DWPSK155KL0001416

20

10

17 27 5

8 4 2

26 23

18

15

2705

660-1

22

9

8

9

1

3 14 13

8 12

11

7 21

6 25 19 24

9

28 1

16

14 13

03

ID0432481

11

DECAL LOCATION SK1550 ENDS WITH SERIAL #:DWPSK155KL0001416 REF PART NO. NUMBER

270-7160 1 273-413 2 270-5338 3 270-6304 4 270-6312 5 700-133 6 273-475 7 270-7012 8 274-442 9 274-318 10 270-7109 11 270-6513 12 275-120 13 275-184 14 275-326 15 270-7005 16 273-423 17 700-138 18 270-6871 19 270-1023 20 270-6991 21 270-7006 22 270-7007 23 273-459 24 270-6773 25 270-6406 26 700-009 27 270-6302 28 270-8178

QTY

DESCRIPTION

2 1 2 1 1 1 1 3 3 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SK1550 SERVICE DECAL KIT WARNING SECURE CYLINDER ULTRA LOW SULFUR FUEL LOCK/UNLOCK LUBRICATION CHART WARNING ONE CALL NOTIFICATION WARNING READ OPERATOR MANUAL OPERATOR INSTRUCTIONS LIFT LOCATION TIE DOWN LOCATION FUSE/RELAY BLOCK GRAY LOGO RESERVOIR (THF) WARNING MOVING PARTS WARNING CRUSHING WEIGHT CONTROL PANEL CAUTION HOT PARTS IGNITION SWITCH GRAY LOGOTYPE 18.5” X 3.25” NOTICE HYDRAULIC OIL LEVEL WORKLIGHTS SK1550 LEFT MODEL ID SK1550 RIGHT MODEL ID WARNING NO ETHER/STARTER FLUID PATENT OPERATOR MANUAL REPLACEMENT CAUTION WEAR HEARING PROTECTION JOYSTICK CONTROLLER OVERLAY RED HI VIS 1.5” REFLECTORS

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USE WITH SINGLE JOYSTICK OPTION

03

ID0432481

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE

BEGINS WITH S/N: DWPSK155AL0001387

12 19

13

9

10 11

23

14 15 .05

16 17

20

18 21

2 6 1

5

22

6 7 3 8 4

03

ID0581422

15

ENGINE

BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

QTY

1 106-992 2 107-002 3 105-1597 4 105-1912 5 105-2700 6 195-2503 7 302-9176 8 303-1898 9 195-2148 10 105-079 11 106-093 12 106-385 13 500-3015 14 106-386 15 500-2984 16 105-245 17 106-396 18 215-1626 19 500-2983 20 500-2349 21 105-1568 22 118-1022 23 105-2273

8 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG SCREW (M10-1.50 X 40MM) 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 2 FLG SCREW (M10-1.50 X 60MM 10.9) 1 YANMAR PUMP MOUNT SAE B 15 TOOTH 1 MOON SPACER 1 LONG FRONT WING PLT 1 FAN, 17" DIA PULLER 4 LOCK WASHER (1/4) 4 SCREW (M6-1.00 X 45MM) 1 FLG LOCKNUT (M6-1.00) 1 ALTERNATOR 1 FLG LOCKNUT (M8-1.25) 1 STARTER (YANMAR) 1 SCREW (M10-1.50 X 25MM) 1 WASHER (M10, HARDENED) 1 BATTERY GROUND STRAP 1 BELT (YANMAR) 1 FILTER (YANMAR) 1 FIR TREE CABLE MOUNT 1 PAN PAD 1 EDGE CLIP SIDE VERTICAL/PARALLEL .04-.12

DESCRIPTION

REMARKS

TORQUE TO 20 FT-LBS USE LOCTITE 242, TORQUE TO 40 FT-LBS USE LOCTITE 242, TORQUE TO 40 FT-LBS USE LOCTITE 242, TORQUE TO 40 FT-LBS USE LOCTITE 242, TORQUE TO 40 FT-LBS SEE FOOTNOTE 1

USE LOCTITE 242, TORQUE TO 78 IN-LBS

NOT SHOWN:

500-3374 500-3375

ENGINE PAN YANMAR RTV SEALANT

FOOTNOTES:

1. LETTERS TO FLYWHEEL MOUNT FLUSH TO END OF PUMP SHAFT, TORQUE SET SCREWS TO 25 FT-LBS, SERVICE PART 500-3246 15 TOOTH CENTER

NOTE:

03

ID0581422

16

ENGINE

ENDS WITH S/N: DWPSK155VL0001386

12 13

3 18

19

4 5

9 14 11 17 16 15

10

8

8 1

2

07

7

6

ID0423408

17

ENGINE

ENDS WITH S/N: DWPSK155VL0001386

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

8 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 1 FAN, 17" DIA PULLER 4 SCREW (M6-1.00 X 45MM) 4 LOCK WASHER (1/4) 4 ENGINE MOUNT SPACER 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 1 YANMAR PUMP MOUNT SAE B 15 TOOTH 1 BELT (YANMAR) 1 FILTER (YANMAR) 1 STARTER (YANMAR) 1 FLG LOCKNUT (M6-1.00) 1 ALTERNATOR 1 FLG LOCKNUT (M8-1.25) 1 BATTERY GROUND STRAP 1 WASHER (M10, HARDENED) 1 SCREW (M10-1.50 X 25MM) 1 EDGE CLIP TOP PERPENDICULAR (.12-.24) 1 CABLE TIE (1/16" TO 4")

106-992 107-002 195-2148 106-093 105-079 184-317 105-1980 195-2503 500-2983 500-2349 500-2984 106-385 500-3015 106-386 215-1626 106-396 105-245 105-2130 110-030

DESCRIPTION

REMARKS

TORQUE TO 20 FT-LBS TORQUE TO 40 FT-LBS USE LOCTITE 242, TORQUE TO 78 IN-LBS

USE LOCTITE 242, TORQUE TO 40 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

500-3374 500-3375

ENGINE PAN YANMAR RTV SEALANT

FOOTNOTES:

1. LETTERS TO FLYWHEEL MOUNT FLUSH TO END OF PUMP SHAFT, TORQUE SET SCREWS TO 25 FT-LBS, SERVICE PART 500-3246 15 TOOTH CENTER

NOTE:

07

ID0423408

18

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK155CM0001999

11 12

6

1 2 3 4

13

5 10

1 2 3 4

7

6

13

5

14 15

19

20 29

30

8

18 16

25

17 9

26

28

24

27 13 21 22 23

02

ID0710161

19

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK155CM0001999 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-570 2 SCREW (M8-1.25 X 60MM) 2 105-117 2 WASHER (5/16") 3 105-1454 2 CLAMP, BOLT-ON ("P") 1 1/4" 4 181-650 2 SPACER (1.395") 5 116-539 2 ISOLATOR 6 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 7 302-5403 1 HD MOTOR MOUNT 8 302-5405 1 HD MOTOR MOUNT 9 106-386 4 FLG LOCKNUT (M8-1.25) 10 106-724 16 FLG SCREW (M10-1.50 X 25MM) 11 106-480 2 SCREW (M16-2.00 X 110MM, 10.9) 12 105-416 3 WASHER (5/8") 13 105-2381 6 SHOCK MOUNT (MDS) 14 106-442 3 FLG TOP LK NUT (M16-2.0, 10.9) 15 150-5504 1 M4PV TANDEM 16 106-396 1 WASHER (M10, HARDENED) 17 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 18 110-332 2 BOLT-ON CLAMP (1-5/8") 19 107-095 1 FLG SCREW (M8-1.25 X 16MM) 20 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 21 302-5399 1 WASHER TAB 22 106-398 1 WASHER (M16, HARDENED) 23 106-619 1 SCREW (M16-2.00 X 130MM, 10.9) 24 106-387 3 FLG LOCKNUT (M10-1.50) 25 303-4855 1 PUMP PLATE 26 106-497 3 FLG SCREW (M10-1.50 X 35MM) 27 303-1898 1 LONG FRONT WING PLT 28 105-3018 2 SCREW (M12-1.75 X 60MM, CL 12.9, FER) 29 106-397 2 WASHER (M12, HARDENED) 30 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9)

REMARKS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 35 FT-LBS TORQUE TO 200 FT-LBS USE LOCTITE 495 OR EQUVALENT TO HOLD BOTTOM MOUNT SERVICE PART: 500-3389 O-RING

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 60 FT-LBS TORQUE TO 200 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0710161

20

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK155AL0001387 ENDS WITH S/N:

11

1 2

6

3

12 13

4 5

10

1 2 3 4 6

7 13 14

5

15

8

19

10

20 18 25

26

16

17 9

SEE NOTE 1 HARDWARE INCLUDED WITH PUMP

27

24

13 21 22 23 03

ID0581405

21

ENGINE MOUNTS

BEGINS WITH S/N: DWPSK155AL0001387 ENDS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-570 2 SCREW (M8-1.25 X 60MM) 2 105-117 2 WASHER (5/16") 3 105-1454 2 CLAMP, BOLT-ON ("P") 1 1/4" 4 181-650 2 SPACER (1.395") 5 116-539 2 ISOLATOR 6 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 7 302-5403 1 HD MOTOR MOUNT 8 302-5405 1 HD MOTOR MOUNT 9 106-386 4 FLG LOCKNUT (M8-1.25) 10 106-724 16 FLG SCREW (M10-1.50 X 25MM) 11 106-480 2 SCREW (M16-2.00 X 110MM, 10.9) 12 105-416 3 WASHER (5/8") 13 105-2381 6 SHOCK MOUNT (MDS) 14 106-442 3 FLG LKNUT (M16-2.0,PRVTRQ10.9) 15 150-5504 1 M4PV TANDEM 16 106-396 1 WASHER (M10, HARDENED) 17 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 18 110-332 2 BOLT-ON CLAMP (1-5/8") 19 107-095 1 FLG SCREW (M8-1.25 X 16MM) 20 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 21 302-5399 1 WASHER TAB 22 106-398 1 WASHER (M16, HARDENED) 23 106-619 1 SCREW (M16-2.00 X 130MM, 10.9) 24 106-387 3 FLG LOCKNUT (M10-1.50) 25 303-1899 1 SUPPORT PLT 26 106-497 3 FLG SCREW (M10-1.50 X 35MM) 27 303-1898 1 LONG FRONT WING PLT

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 35 FT-LBS TORQUE TO 200 FT-LBS USE LOCTITE 495 OR EQUVILENT TO HOLD BOTTOM MOUNT SERVICE PART: 500-3389 O-RING

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 60 FT-LBS TORQUE TO 200 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REMOVE THEN INSTALL ONE BOLT AT A TIME FROM PUMP ADAPTER PLATE. TORQUE TO 60 FT-LBS, USE LOCTITE 242

03

ID0581405

22

ENGINE MOUNTS

ENDS WITH S/N: DWPSK155AL0001386

3

11 12

1 2

6

13

4 5

10

1 2

7

17

3 4

9

13 14

15

6 5

19 20 16

8 32 31 30 29

21 20

10 18

14

22

9

19

12 23

13 24 25 13 26 27 28

08

ID0423399

23

ENGINE MOUNTS

ENDS WITH S/N: DWPSK155AL0001386 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-570 2 SCREW (M8-1.25 X 60MM) 2 105-117 2 WASHER (5/16") 3 105-1454 2 CLAMP, BOLT-ON ("P") 1 1/4" 4 181-650 2 SPACER (1.395") 5 116-539 2 ISOLATOR 6 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 7 302-5403 1 HD MOTOR MOUNT 8 302-5405 1 HD MOTOR MOUNT 9 106-386 4 FLG LOCKNUT (M8-1.25) 10 106-724 20 FLG SCREW (M10-1.50 X 25MM) 11 106-480 2 SCREW (M16-2.00 X 110MM, 10.9) 12 105-416 3 WASHER (5/8") 13 105-2381 6 SHOCK MOUNT (MDS) 14 106-442 3 FLG LKNUT (M16-2.0,PRVTRQ10.9) 15 184-317 4 ENGINE MOUNT SPACER 16 150-4916 1 TANDEM HYDRO (11T) 17 302-2870 1 PUMP SUPPORT 18 302-2871 1 PUMP SUPPORT 19 105-1980 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 20 106-202 2 FLG BOLT (1/2-NC X 1-1/4",GD8) 21 302-5401 1 PUMP SUPPORT PLT 22 106-496 2 FLG SCREW (M12-1.75 X 35MM) 23 106-497 3 FLG SCREW (M10-1.50 X 35MM) 24 106-387 7 FLG LOCKNUT (M10-1.50) 25 302-5406 1 FRONT WING PLT 26 302-5399 1 WASHER TAB 27 106-398 1 WASHER (M16, HARDENED) 28 106-619 1 SCREW (M16-2.00 X 130MM, 10.9) 29 106-382 1 FLG LK SCREW (M10-1.50 X 20MM) 30 106-396 1 WASHER (M10, HARDENED) 31 110-332 2 BOLT-ON CLAMP (1-5/8") 32 107-095 1 FLG SCREW (M8-1.25 X 16MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 35 FT-LBS TORQUE TO 200 FT-LBS USE LOCTITE 495 OR EQUVILENT TO HOLD BOTTOM MOUNT

SEE FOOTNOTE 1 & 2 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 60 FT-LBS REMOVE THEN INSTALL ONE BOLT AT A TIME. USE LOCTITE 242

TORQUE TO 200 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 2. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

08

ID0423399

24

PUMP STACK

BEGINS WITH S/N: DWPSK155AL0001387

16

14

15 13

9

17

6 11 5 4

13 6

8 7 12 16 2

04

18

1 3

19 10

ID0581432

25

PUMP STACK

BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HYD GEAR PUMP 18/4CC 11T SAE A SPECIAL 2 SCREW (M10-1.50 X 25MM, CL 12.9, FER) 2 LOCK WASHER (M10) 1 ELBOW (12S-08O90, 06SF) 1 CONNECTOR (04O-06S90) 2 QDC ADAPTER (02-040F) 1 RUN TEE (10S-06O-08O) 1 UNION (06O-06OFX90) 1 QDC ADAPTER (02-06OF) 1 FILTER TEE (20S-16H-12H) 1 M4PV TANDEM 1 S/O COUPLER (12S-16H90) 3 S/O COUPLER (12S-12H90, LG) 11 BULK E-Z FORM HOSE (3/4") 2 WORM CLAMP (3/4" TO 1-1/2") 4 ELBOW (08O-12S45) 4 S/O CONNECTOR (04P-04S, ORF .040) 1 CONNECTOR (04S-04SF-04O) 1 S/O CONNECTOR (04P-04S)

150-7567 105-1595 106-090 149-906 154-226 159-156 159-801 154-228 159-157 150-6519 150-5504 155-146 159-903 150-4290 110-353 150-5505 150-5029 150-4971 150-4918

DESCRIPTION

REMARKS

USE SEAL KIT 500-3735. REPLACES 150-5133 DOUBLE GEAR PUMP

SERVICE PART: 500-3389 O-RING (BETWEEN PUMPS)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0581432

26

PUMP STACK

ENDS WITH S/N: DWPSK155VL0001386

9

9

9 8

9

6

1 18

15

19

16

2 20 15

17

16 14 14

12 7

11

4

10

1

5

09

3 13

ID0423443

27

PUMP STACK

ENDS WITH S/N: DWPSK155VL0001386 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 QDC ADAPTER (02-040F) 1 O-RING (152 D70) 1 RUN TEE (10S-06O-08O) 1 ELBOW (12S-08O90, 06SF) 1 CONNECTOR (04O-06S90) 1 TANDEM HYDRO (11T) 1 S/O COUPLER (12S-16H90) 1 S/O COUPLER (08S-12H) 4 S/O CONNECTOR (04P-04S, ORF .040) 2 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 2 LOCK WASHER (M10) 1 QDC ADAPTER (02-06OF) 1 UNION (06O-06OFX90) 2 CONNECTOR (08O-12S90) 2 CONNECTOR (08O-12S) 2 UNION (08O-08OFX90) 1 FILTER TEE (20S-16H-12H) 1 CONNECTOR (04S-04SF-04O) 1 S/O CONNECTOR (04P-04S) 1 DOUBLE GEAR PUMP

159-156 157-041 159-801 149-906 154-226 150-4916 155-146 155-159 150-5029 105-1595 106-090 159-157 154-228 154-236 154-234 154-256 150-6519 150-4971 150-4918 150-5133

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 & 3

SEE FOOTNOTE 2

USE SEAL KIT 500-3735. REPLACED BY 150-7567 HYD GEAR PUMP

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 2. REPLACED 150-4946 RUN TEE (20S-16H-12H); BEGINS WITH S/N: DWPSK155VL0001338 3. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

09

ID0423443

28

ENGINE COOLING SYSTEM

25

26 22

6

27

29 3

20 19

30 7

22 24

2 5 4 8

8

10

11

28

13 13

8 9

19

11 18

21

12

22 29

17 16

1

9

14 30 4 2

15

23

8 5

08

ID0423466

29

ENGINE COOLING SYSTEM REF PART NO. NUMBER

QTY

DESCRIPTION

1* 302-2862 1 WIDE FAN SHROUD 2 116-539 3 ISOLATOR 3 301-6652 1 COOLER MOUNT 4 106-162 8 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 5 106-628 3 SCREW (M10-1.50 X 60MM, CL 8.8) 6 105-894 1 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 7 107-334 2 SCREW (M8-1.25 X 25MM,BUT SOC) 8 106-386 17 FLG LOCKNUT (M8-1.25) 9 116-421 38 BULK EDGE (1/8", SOLD PER 1") 10 118-208 1 UPPER RADIATOR HOSE 11 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 12 195-2149 1 COOLANT HOSE 13 111-011 2 WORM CLAMP (1" TO 1-3/4") 14 302-2864 2 BENT NUT PLATE 15 181-650 2 SPACER (1.395") 16 105-1454 3 CLAMP, BOLT-ON ("P") 1 1/4" 17 105-117 2 WASHER (5/16") 18 106-570 2 SCREW (M8-1.25 X 60MM) 19 118-1014 2 SOUND INSULATION 20 195-2357 1 COOLER 21 107-687 2 CLIP NUT M8-1.25, LONG, WIDE 22 106-381 7 FLG LK SCREW (M8-1.25 X 25MM) 23 302-2656 1 BOTTOM FLAP 24 110-249 2 WORM CLAMP (1/4" TO 5/8") 25 106-389 1 WASHER (M8) 26 302-2977 1 OVERFILL PLT 27 362-2739 1 TANK W/ SPLASH GUARD (1 QT) 28 150-2613 20 HOSE, BULK (5/16" COOLANT/HEATER) 29 105-118 3 WASHER (3/8", TYPE A WIDE) 30 105-2419 3 WASHER (1.50" X .406" X .089", HARDENED)

REMARKS

2 @ 19" EACH

110-898 RADIATOR CAP (14 PSI)

500-3774 VENTED CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0423466

30

ENGINE OIL FILTER AND DRAIN

9 8

14

7

5

6

4 1

A

11

3 16

13

5 7

12 15

16

10

2

INLET

OUTLET

02

DETAIL A

NOTE: INLET AND OUTLET MAY FLIP DEPENDING ON ORIENTATION OF ADAPTOR COVER. REFER TO ARROWS WHEN ATTACHING HOSES.

ID0423494

31

ENGINE OIL FILTER AND DRAIN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

153-166 1 CONNECTOR (M22-1.50-08O90) 154-327 1 CAP (08OF) 150-4140 1 REMOTE FILTER HOUSING 150-4139 1 REMOTE FILTER ADAPTER 514-025 4 S/O COUPLER (08N-08H) 115-165 0 PLUG (08N, SOC) 110-217 4 WORM CLAMP (7/16" TO 1") 106-386 2 FLG LOCKNUT (M8-1.25) 106-200 2 FLG LK SCREW (M8-1.25 X 40MM) 116-286 31 BULK HOSE (1/2", SOLD PER 1") 116-286 31 BULK HOSE (1/2", SOLD PER 1") 154-396 1 BULKHEAD CONNECTOR (08O-08O90BK) 500-2348 1 ENGINE OIL FILTER (Yanmar) 302-3036 1 OIL DRAIN PLT 154-711 1 HOSE (08OFX-30"-3000) 117-412 2 ABRASION SLEEVE (1" X 34")

REMARKS

USE PIPE SEALANT AND LOCTITE 567 OR EQUVALENT USE PIPE SEALANT AND LOCTITE 567 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0423494

32

AIR FILTER MOUNTING 9 7 2

8

3 1

4

6 10

4

5

02

11

ID0423499

33

AIR FILTER MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 194-093 1 AIR FILTER PARTS ASS'Y 2 194-343 1 MOUNTING CLAMP (5.750") 3 195-2464 1 INTAKE TUBE 4 110-134 2 WORM CLAMP (2.062" TO 2.750") 5 105-1210 1 WORM CLAMP (1-1/4" TO 2-1/4") 6 155-150 1 S/O COUPLER (02N-02H) 7 105-117 2 WASHER (5/16") 8 105-089 2 LOCKNUT (5/16-NC) 9 108-208 2 FLG LK BOLT (5/16-NC X 1-1/2", GD8) 10 116-192 20 BULK HOSE (7/64", SOLD PER 1") 11 195-2463 1 INTAKE HOSE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0423499

34

AIR FILTERS

2

1

3

03

ID0024158

35

AIR FILTERS REF PART NO. NUMBER

1 2 3

194-093 194-038 194-039 194-761

QTY

1 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY DISCHARGE VALVE

REMARKS

INCL. REF. #'S 1-3, SEE NOT SHOWN

NOT SHOWN:

1- 195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0024158

36

FUEL TANK & FUEL LINES

5 6

1

3 3

2 2 13 15

13

13 17 8 11

17 8 17 4

7

13 14 12

9

13

13 13

10

18

16

05

ID0423380

37

FUEL TANK & FUEL LINES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 FUEL TANK, 10.5 GAL 2 S/O COUPLER (04H90-05H90) 2 GROMMET (.362") 1 FUEL PICKUP 1 FUEL GAUGE 1 FUEL CAP 1 PLUG (04N, SOC, SS) 48 BULK FUEL TUBING (1/4",PER FT) 0 WATER SEP 0 FUEL PUMP YANMAR 8 BULK HOSE (5/16") 5 BULK HOSE (5/16") 10 WORM CLAMP (1/4" TO 5/8") 40 BULK HOSE (5/16") 13 BULK HOSE (5/16") 28 BULK HOSE (5/16") 3 SPRING CLAMP (3/8") 1 FUEL COOLER

364-1009 150-3378 116-325 194-505 364-730 364-698 115-444 118-096 500-2532 500-1239 116-108 116-108 110-249 116-108 116-108 116-108 110-563 195-2778

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0423380

38

FUEL SYSTEM MOUNTING

5 19

9 5

16 9 11 17

2

10

7

18

9 15

12

3 6 8

2

14

13 1

07

4

3

ID0423477

39

FUEL SYSTEM MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

106-386 2 FLG LOCKNUT (M8-1.25) 106-712 3 FLG SCREW (M6-1.00 X 16MM, CL 10.9) 106-385 3 FLG LOCKNUT (M6-1.00) 106-387 2 FLG LOCKNUT (M10-1.50) 106-383 2 FLG LK SCREW (M10-1.50 X 30MM) 500-2532 0 WATER SEP 500-1239 0 FUEL PUMP YANMAR 302-2976 1 FUEL FILTER MOUNT 110-249 4 WORM CLAMP (1/4" TO 5/8") 116-108 40 BULK HOSE (5/16") 116-108 8 BULK HOSE (5/16") 105-589 2 SCREW (M8-1.25 X 100MM, CL 8.8) 302-5267 1 COOLER BRACKET 195-2778 1 FUEL COOLER 105-1568 1 FIR TREE CABLE MOUNT 500-3519 1 FUEL FILTER HEAD 500-2349 1 FILTER (YANMAR) 301-6652 1 COOLER MOUNT 105-1454 1 CLAMP, BOLT-ON ("P") 1 1/4"

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING OLD STYLE COOLER, 195-2192, WITH NEW STYLE FUEL COOLER, 195-2778, REF NO.'S 10 AND 14 MUST ALSO BE REPLACED WITH CURRENT PARTS SHOWN.

NOTE:

07

ID0423477

40

NOTES:

ID0134963

41

POWERTRAIN

42

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK155CM0001758

5

7 3 2 1 6 4

02

ID0715631

43

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK155CM0001758 REF PART NO. NUMBER

QTY

1 140-1489 2 303-4856 3 107-048 4 105-054 5 150-7137 6 105-2954 7 105-2950

1 SPROCKET, 11T, 72MM PITCH 1 HUB (MACHINED, 4140) 5 LUG BOLT (7/16-NF X 1-3/4") 5 LUG NUT (7/16-NF) 1 HYD MOTOR 24.7, PARKER, TGK WHL MT 1.25TAPER 3 FLG BOLT (1/2-13 UNC X 2", GR8) 1 BUTTON-HD SCREW (1/2-13 UNC X 2")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 ON NUT; USE LOCTITE 242, TORQUE TO 350 FT-LBS. USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 80 FT-LBS. USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 60 FT-LBS.

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: DWPSK155CM0001999. FOR S/N: DWPSK155CM0001758 THROUGH DWPSK155JM0001998 REFER TO ID0456773.

NOTE:

02

ID0715631

44

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK155KJ0000182 ENDS WITH S/N: DWPSK155JM0001757

SEE FOOTNOTE 2

6 SEE FOOTNOTE 1 3 2 1 5 4

09

ID0456773

45

TRACK MOTOR AND SPROCKET BEGINS WITH S/N: DWPSK155KJ0000182 ENDS WITH S/N: DWPSK155JM0001757 REF PART NO. NUMBER

QTY

1 140-1227 2 302-2838 3 107-048 4 105-054 5 105-1178 6 105-2938

1 SPROCKET, 11T, 72MM PITCH 1 HUB (MACHINED) 5 LUG BOLT (7/16-NF X 1-3/4") 5 LUG NUT (7/16-NF) 3 FLG LK SCREW (M12-1.75 X 50MM, 10.9) 1 BUTTON-HD SCREW (M12-1.75 X 50MM, 10.9)

DESCRIPTION

REMARKS

S/N: DWPSK155LM0001666 AND AFTER USE 140-1489

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: DWPSK155HL0001585, TORQUE TO 60 FT-LBS, USE LOCTITE 242 OR EQUVALENT. FOR S/N: DWPSK155LL0001584 AND BEFORE SEE SERVICE BULLETIN ID0702464 TO ADD FOURTH MOUNTING BOLT. 2. REPLACE WITH 150-7137 HYD MOTOR 24.7, PARKER, TGK WHL MT 1.25T, ON NUT; USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 350 FT-LBS. 190-2867 SK1550: MOTOR AND PUMP MOUNT KIT. ********DO NOT USE 150-5461*******. SEE SERVICE BULLETIN ID0712776.

NOTE:

09

ID0456773

46

TRACK MOTOR AND SPROCKET ENDS WITH S/N: DWPSK155KJ0000181

SEE FOOTNOTE 2

3 2 1 5 SEE FOOTNOTE 1 4

05

ID0423106

47

TRACK MOTOR AND SPROCKET ENDS WITH S/N: DWPSK155KJ0000181 REF PART NO. NUMBER

QTY

1 140-1227 2 302-2838 3 107-048 4 105-054 5 107-008

1 SPROCKET, 11T, 72MM PITCH 1 HUB (MACHINED) 5 LUG BOLT (7/16-NF X 1-3/4") 5 LUG NUT (7/16-NF) 3 FLG LK SCREW (M12-1.75 X 50MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING 3X 107-008 REPLACE WITH 3X 105-1178 FLG LK SCREW (M12-1.75 X 50MM). USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 80 FT-LBS. SEE SERVICE BULLETIN ID0702464 TO ADD FOURTH MOUNTING BOLT. 2. REPLACE WITH 150-7137 HYD MOTOR 24.7, PARKER, TGK WHL MT 1.25T, ON NUT; USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 350 FT-LBS. 190-2867 SK1550: MOTOR AND PUMP MOUNT KIT. ********DO NOT USE 155-572 OR 150-5461*******. SEE SERVICE BULLETIN ID0712776. IF REPLACING ONE 155-572 MOTOR VERIFY BOTH L/R MOTORS ARE 150-7137, IF NOT REPLACE BOTH MOTORS TO 150-7137.

NOTE:

05

ID0423106

48

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK155PK0001199

5 8

3

4

16

10

2

9 17

1

11

SEE FOOTNOTE 3

13

26

20 27

6 24

12

25

29

14

7 19

30 31

21

28

13 22

15

18 23

15

7

14 24

03

ID0569040

49

TRACK ASSEMBLY

BEGINS WITH S/N: DWPSK155PK0001199 REF PART NO. NUMBER

QTY

DESCRIPTION

1 160-1358 2 FORGED TRACK ROLLER 10.5" 2 205-1275 2 6 BOLT HUB AND SPINDLE ASSEMBLY 3 184-031 2 TAPERED INSERT (2.25") 4 106-399 2 WASHER (M20, HARDENED) 5 106-459 2 SCREW (M20-2.50 X 70MM, 10.9) 6 303-1480 2 CAP RETAINER 7 110-416 6 PLUG (1-1/8") 8 302-2842 1 RIGHT ROLLER SLIDE ARM 9 106-831 1 FLG SCREW (M20-2.50X60MM,10.9) 10 302-2855 1 SPACER 11 105-2224 1 UHMW WASHER (1.25 ID) 12 350-5062 1 GREASE CYLINDER (1.75" DIA X 3.50") 13 106-442 5 FLG LKNUT (M16-2.0,PRVTRQ10.9) 14 106-666 5 SCREW (M16-2.00 X 65MM, 10.9) 15 106-398 5 WASHER (M16, HARDENED) 16 302-2857 1 COVER 17 105-826 2 FLG LK BOLT (3/8-NC X 1") 18 301-0833 4 TRACK ROLLER 19 205-1284 4 HUB AND SPINDLE ASSEMBLY 20 106-338 4 SCREW (M16-2.00 X 30MM) 21 105-416 4 WASHER (5/8") 22 302-2850 1 RIGHT TRACK FRAME 23 303-1033 4 CAP RETAINER 24 105-2745 16 FLG LK BOLT (3/8-NC X 1/2", GR 5) 25 105-1178 3 FLG LK SCREW (M12-1.75 X 50MM, 10.9) 26 154-301 2 CONNECTOR (10S-10O) 27 303-2186 1 BULKHEAD PLT 28 150-6535 1 TOP HARDLINE (-10O, -8O) 29 150-6536 1 BOTTOM HARDLINE (-10O, -8O) 30 150-6587 1 HOSE (08OFX-16"-4000) 31 150-6588 1 HOSE (08OFX-14"-4000)

REMARKS

SEE FOOTNOTE 1 & 2 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 400 FT-LBS 302-2859 LEFT ROLLER SLIDE ARM USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 4 SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 140 FT-LBS 302-2860 LEFT TRACK FRAME SEE FOOTNOTE 4 USE LOCKTITE 242 OR EQUIVALENT, TORQUE 25 FT-LB

NOT SHOWN:

302-2837

TRACK 265X52X72

FOOTNOTES:

1. INCLUDES SERVICE PART {125-1143} BEARING PROTECTOR 2.44 HUB, {105-114} LUG NUT (1/2-NF) 2. USE REPLACEMENT STUD BOLT {105-2719} 3. 1X{303-1450} FRONT SPACER (.135") & 1X{303-1451} REAR SPACER (.135") ONLY USED ON S/N:'S DWPSK155CK0001085 TO DWPSK155KK0001169.

THESE SPACERS ARE USED ON BOTH THE LEFT AND RIGHT SIDES OF THE UNIT. 4. CAP RETAINER {303-1033} STARTED USING {105-2745} BOLTS ON TRACK ROLLER {301-0833} WITH S/N: DWPSK155EK0001229

NOTE:

03

ID0569040

50

TRACK ASSEMBLY

ENDS WITH S/N: DWPSK155TK0001198

5 8

3

4

16

10

2

9

SEE FOOTNOTE 5

17

1

13

11

20

6 12

13

15

21

14

7

22 19 18 23 7

06

15 14

ID0423072

51

TRACK ASSEMBLY

ENDS WITH S/N: DWPSK155TK0001198 REF PART NO. NUMBER

QTY

1 160-1358 2 205-1275 3 184-031 4 106-399 5 106-459 6 302-3477 7 110-416 8 302-2842 9 106-831 10 302-2855 11 105-2224 12 350-5062 13 106-355 14 106-666 15 106-398 16 302-2857 17 105-826 18 301-0833 19 205-1284 20 106-338 21 105-416 22 302-2850 23 302-3184

2 FORGED TRACK ROLLER 10.5" 2 6 BOLT HUB AND SPINDLE ASSEMBLY 2 TAPERED INSERT (2.25") 2 WASHER (M20, HARDENED) 2 SCREW (M20-2.50 X 70MM, 10.9) 2 CAP RETAINER 6 PLUG (1-1/8") 1 RIGHT ROLLER SLIDE ARM 1 FLG SCREW (M20-2.50X60MM,10.9) 1 SPACER 1 UHMW WASHER (1.25 ID) 1 GREASE CYLINDER (1.75" DIA X 3.50") 5 FLG NUT (M16-2.00, 10.9) 5 SCREW (M16-2.00 X 65MM, 10.9) 5 WASHER (M16, HARDENED) 1 COVER 2 FLG LK BOLT (3/8-NC X 1") 4 TRACK ROLLER 4 HUB AND SPINDLE ASSEMBLY 4 SCREW (M16-2.00 X 30MM) 4 WASHER (5/8") 1 RIGHT TRACK FRAME 4 CAP RETAINER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 , 2 & 4 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 400 FT-LBS 302-2859 LEFT ROLLER SLIDE ARM USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 1 & 4 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 140 FT-LBS 302-2860 LEFT TRACK FRAME

NOT SHOWN:

302-2837

TRACK 265X52X72

FOOTNOTES:

1. INCLUDES SERVICE PART {125-1143} BEARING PROTECTOR 2.44 HUB, {105-114} LUG NUT (1/2-NF) 2. USE REPLACEMENT STUD BOLT {105-2719} 3. IF REPLACING SERVICE PART {125-1143} OR {205-1275} REPLACE CAP RETAINER TO P/N {303-1033} 4. IF REPLACING SERVICE PART {125-1143} OR {205-1284} REPLACE CAP RETAINER TO P/N {303-1480} 5. 1X 303-1450 FRONT SPACER (.135") & 1X 303-1451 REAR SPACER (.135") ONLY USED ON S/N:'S DWPSK155CK0001085 TO DWPSK155KK0001169.

THESE SPACERS ARE USED ON BOTH THE LEFT AND RIGHT SIDES OF THE UNIT. NOTE:

06

ID0423072

52

GREASE CYLINDER

6 8 9

7

5

4 2 3 1

01

ID0423108

53

GREASE CYLINDER REF PART NO. NUMBER

QTY

1 301-1516 2 155-732 3 155-704 4 150-4315 5 301-9233 6 301-9232 7 301-9225 8 150-4313 9 159-518

1 1 1 1 1 1 1 1 1

DESCRIPTION

GREASE CYLINDER BACKUP RING (224 D90) O-RING (224 D70) CYLINDER ROD WASHER URETHANE SPRING ADAPTER FITTING TEST COUPLING (-04 SAEM) ELBOW (-04S-04SF90)

REMARKS

USE LOCTITE 567 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0423108

54

NOTES:

ID0134963

55

FRAME COMPONENTS

56

FUEL TANK MOUNTING

2

3 6 8 7

1

11 4 5

6

9

10 7

04

ID0423165

57

FUEL TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 FUEL TANK, 10.5 GAL 1 FUEL GAUGE 1 FUEL CAP 1 PLUG (04N, SOC, SS) 1 RIGHT TANK SUPPORT W/LIGHT 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 1 FUEL TOP PLT 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE) 2 FLG LK SCREW (M10-1.50 X 20MM)

364-1009 364-730 364-698 115-444 302-5734 106-383 106-387 302-2969 217-225 215-2613 106-382

DESCRIPTION

REMARKS

APPLY PIPE SEALANT, USE LOCTITE 567 OR EQUIVALENT APPLY PIPE SEALANT, USE LOCTITE 567 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0423165

58

HYDRAULIC TANK ASSEMBLY

4

5

12

1

11

9

7

6

8 3 13 10

01

2

ID0423181

59

HYDRAULIC TANK ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC TANK 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 REDUCER (08N-1/4-NF) 1 BREATHER CAP 3 PSI 6 FLG SCREW (#10-24 X .5") 1 SIGHT GLASS W/ BALL 1 REDUCER (16S-12SF) 1 S/O COUPLER (12S-12H45) 1 BRANCH TEE (06S-04O-04O) 1 S/O TEE (20S-12H-16H) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06SF) 1 PLUG (06S)

364-1011 214-854 115-286 150-2510 105-214 150-5164 155-222 155-196 154-230 150-4769 154-265 159-931 155-130

DESCRIPTION

REMARKS

APPLY PIPE SEALANT, USE LOCTITE 567 OR EQUIVALENT APPLY PIPE SEALANT, USE LOCTITE 567 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0423181

60

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: DWPSK155CJ0000646

4 9 5

1

6 2

4

3

7

8 02

5 ID0488507

61

HYDRAULIC TANK MOUNTING

BEGINS WITH S/N: DWPSK155CJ0000646 REF PART NO. NUMBER

QTY

1 364-1011 2 155-130 3 302-7990 4 106-383 5 106-387 6 106-382 7 217-225 8 215-2613 9 302-2968

1 HYDRAULIC TANK 1 PLUG (06S) 1 LEFT TANK SUPPORT W/LIGHT 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 20MM) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE) 1 HYD TOP PLT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0488507

62

HYDRAULIC TANK MOUNTING ENDS WITH S/N: DWPSK155EJ0000645

4 9 5

1

6 2

4

3

7

8 05

5 ID0423182

63

HYDRAULIC TANK MOUNTING ENDS WITH S/N: DWPSK155EJ0000645 REF PART NO. NUMBER

QTY

1 364-1011 2 155-130 3 302-5732 4 106-383 5 106-387 6 106-382 7 217-225 8 215-2613 9 302-2968

1 HYDRAULIC TANK 1 PLUG (06S) 1 LEFT TANK SUPPORT W/LIGHT 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 20MM) 1 GROMMET (M60, LAMP MOUNT) 1 LED LAMP (WHITE) 1 HYD TOP PLT

SEE FOOTNOTE 1

TANK SPACER

SEE FOOTNOTE 1

DESCRIPTION

REMARKS

NOT SHOWN:

364-1020

1

FOOTNOTES:

1. USE TANK SPACER 364-1020 IF REPLACING TANK 364-1011. TANK SPACER FITS BETWEEN TANK AND FRAME.

NOTE:

05

ID0423182

64

GRILLE AND BUMPER

8 5

9

10 3 2 2 7

3

6

11 4 1 2

02

3

ID0423208

65

GRILLE AND BUMPER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

302-2930 1 BUMPER 105-833 14 FLG LOCKNUT (1/2-NC) 105-831 14 FLG LK BOLT (1/2-NC X 1-1/2") 302-2952 1 TOP NOSE WELDMENT 302-9680 1 PERF GRILLE PLATE 107-312 2 SCREW (M6-1.00 X 25MM, BUT SOC) 107-801 2 WASHER (M6) 106-386 2 FLG LOCKNUT (M8-1.25) 107-334 2 SCREW (M8-1.25 X 25MM,BUT SOC) 105-2260 3 PLUG BUMPER 106-385 2 FLG LOCKNUT (M6-1.00)

REMARKS

USE LOCTITE 495 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0423208

66

REAR AND SIDE COVERS

9

15 16

16

8

15

7 10 1 14

13 17

2 5

12

10 11

4

6 8

9

3 12 5

17 13

14

6

01

ID0423242

67

REAR AND SIDE COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

302-2741 1 GRILLE 302-2918 1 PANEL 302-2742 1 KICK SCREEN 117-558 4 LATCH, ADJUST LEVER (LOCKING) 106-353 10 FLG NUT (M6-1.00) 107-193 10 SCREW (M6-1.00 X 16MM,BUT SOC) 302-2938 1 LEFT COVER 105-2243 4 NYLON WASHER (5/8") 362-1163 4 LATCH 302-2978 4 LATCH CATCH 302-2959 1 RIGHT COVER 106-797 2 SCREW (M12-1.75 X 35MM, SOC) 106-391 2 WASHER (M12) 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-029 4 BOLT (3/8-NC X 3/4", BUT SOC) 302-2981 2 HOLE COVER 302-3488 2 COVER

REMARKS

USE LOCTITE 242 OR EQUIVALENT ON SCREW

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0423242

68

HOOD 2

1

9

3 7

12 4

5

8

11

10

6

13 4

01

ID0423236

69

HOOD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HOOD 2 LATCH, ADJUST LEVER (LOCKING) 4 CLIP NUT M8-1.25, LONG, WIDE 2 BALL SCREW (5/16-NC X 1/2") 2 BELLEVILLE WASHER (1/2") 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 LOCKNUT (3/8-NC) 1 WASHER (5/16") 4 SCREW (M8-1.25 X 20mm,BUT SOC) 2 FLG LOCKNUT (5/16-NC) 2 LONG HINGE PLATE 1 STRUT STOP 1 STRUT (120 LB)

302-2881 117-558 107-687 110-655 105-058 106-070 105-047 105-226 106-767 105-003 302-2974 301-7650 105-2158

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0423236

70

REAR ACCESS COVER & MANUAL COMPARTMENT

9 8

18

7

5 12

4

11

13

14 15 20 19

1 6 10 16 3 17

02

2

ID0423305

71

REAR ACCESS COVER & MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

150-4328 1 302-2895 2 117-558 3 106-378 4 106-386 5 105-1979 6 302-2896 7 302-2897 8 106-391 9 106-070 10 105-832 11 156-237 12 115-019 13 150-4317 14 150-3002 15 150-4314 16 105-263 17 362-1620 18 250-063 19 106-712 20 116-918

1 GUAGE ADAPTER ASSEMBLY 1 REAR ACCESS PANEL 1 LATCH, ADJUST LEVER (LOCKING) 7 FLG LK SCREW (M6-1.00 X 12MM) 4 FLG LOCKNUT (M8-1.25) 4 BOLT (M8-1.25 X 16MM,BUT SOC) 1 HYD LOCK PLT 1 FUEL LOCK COVER 2 WASHER (M12) 2 SHLD BLT (1/2" X 3/8", 3/8-NC) 2 FLG LOCKNUT (1/4-NC) 1 SERVICE TEE (02N-02NF-02NF) 1 ZERK (02N) 1 GAUGE 2000 PSI 1 BRASS BUSHING (04N-02NF) 1 GAUGE ADAPTOR SMD20 2 BOLT (1/4-NC X 3/4", CSK, SOC) 2 CUSHION 1 MANUAL COMPARTMENT 1 FLG SCREW (M6-1.00 X 16MM) 1 GROMMET (3/4", RUBBER)

DESCRIPTION

REMARKS

INCLUDES REF #10 THRU 15

INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY INCLUDED IN 150-4328 GAUGE ADAPTER ASSEMBLY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0423305

72

OPERATOR PLATFORM 20

21

15

13 14 13

19

17 18 16

12

22 23 8

2

7

11 10

3 4

6

7

2

5 1

24

01

ID0423311

73

OPERATOR PLATFORM REF PART NO. NUMBER

QTY

1 302-2880 2 177-045 3 106-397 4 106-685 5 362-1484 6 105-117 7 105-1178 8 115-431 10 106-327 11 107-802 12 106-387 13 222-2437 14 105-874 15 105-834 16 106-047 17 105-003 18 106-252 19 215-2612 20 302-2973 21 220-2587 22 105-2252 23 106-709 24 107-096

1 WIDE OPERATOR PLATFORM 2 SPACER 2 WASHER (M12, HARDENED) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 PLATFORM MAT 9 WASHER (5/16") 2 FLG LK SCREW (M12-1.75 X 50MM, 10.9) 1 MALE BUMPER 9 SCREW (M8-1.25 X 30MM) 1 SHLD BLT (M12 X 16MM,M10-1.50) 1 FLG LOCKNUT (M10-1.50) 4 BOLT ( #10-24 UNC-3A X 5/8 ) 2 FLG LK BOLT(3/8-NCX1-1/2") LO 2 FLG LOCKNUT (3/8-NC) 1 EYE BOLT (5/16-NC X 2.00") 1 FLG LOCKNUT (5/16-NC) 0 JAM NUT (5/16-NC) 1 PLUNGER SWITCH 1 SWITCH MOUNT 1 DETENT OPERATOR PRESENT CONTROLLER 1 EXTENSION SPRING 1 FLG LK NUT (M12-1.75) 9 LOCKNUT (M8-1.25, NLK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0423311

74

EXHAUST-CROSSMEMBER-HEAT SHIELD

6 5

2

11 10 3 9 3

3

4 7 4 3 1 2 8

03

ID0423360

75

EXHAUST-CROSSMEMBER-HEAT SHIELD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

195-2465 1 EXHAUST 106-383 3 FLG LK SCREW (M10-1.50 X 30MM) 106-387 8 FLG LOCKNUT (M10-1.50) 105-1597 5 FLG SCREW (M10-1.50 X 40MM) 302-2975 1 TOP CROSSMEMBER 302-2980 1 COVER PLT 106-200 1 FLG LK SCREW (M8-1.25 X 40MM) 303-1697 AR EXHAUST SHIM 105-2216 1 5/16 STUD MOUNT ZIP TIE 106-386 1 FLG LOCKNUT (M8-1.25) 105-1454 1 CLAMP, BOLT-ON ("P") 1 1/4"

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN 303-1697 EXHAUST SHIM IS REQUIRED USE 2X 105-2377 FLG LK SCREW (M10-1.50 X 35MM) INSTEAD OF 2X 106-383.

NOTE:

03

ID0423360

76

LIFT ARM MOUNTING 1 22

2

23

24

25 2 3 6

9

5

8

4 10 11 7

12

14

15

13

2 3 5 6

21 4

17

20

18

16 7

04

19

2 4

ID0423696

77

LIFT ARM MOUNTING REF PART NO. NUMBER

QTY

1 302-2821 2 125-772 3 302-2884 4 105-894 5 184-888 6 105-264 7 105-876 8 106-561 9 302-2834 10 106-389 11 105-292 12 302-2832 13 302-2828 14 105-2281 15 151-035 16 302-2824 17 106-382 18 108-172 19 105-799 20 105-1734 21 110-031 22 105-2227 23 105-095 24 107-215 25 105-832

1 HD LOADER ARMS 8 COMPOSITION BUSHING (1.5") 4 TOP PIN 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SPACER 4 WASHER (3/8") 4 SCREW (M10-1.50 X 35MM) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 HOSE GUIDE 2 WASHER (M8) 2 SCREW (M8-1.25 X 75MM) 1 LEFT CYL STOP 1 RIGHT CYL STOP 2 SNAPPER PIN (3/8" X 3.5") 2 CYL (2.5 X 1.50 X 16.0) 2 LIFT PIN WELDMENT 2 FLG LK SCREW (M10-1.50 X 20MM) 2 WASHER (1/2") ZP 2 FLG LK SCREW (M10-1.50 X 25MM) 2 SADDLE CLAMP 2 CABLE TIE (1/2") 20" LG 3 DOUBLE CLAMP (5/8") 3 WASHER (1/4") 3 FLG LK BLT (1/4-NC X 2-1/4") 3 FLG LOCKNUT (1/4-NC)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0423696

78

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK155LN0002222

10

12

13

11 8 20

3 2

5

4 1 7

6

16 17 19

15

14

18 9

21

03

ID0740623

79

ATTACHMENT PLATE MOUNTING BEGINS WITH S/N: DWPSK155LN0002222 REF PART NO. NUMBER

QTY

1 177-1091 2 181-1002 3 106-469 4 302-9704 5 303-6393 6 303-6335 7 107-043 8 106-535 9 303-3527 10 125-773 11 302-2835 12 181-975 13 106-471 14 125-1156 15 302-5648 16 184-065 17 105-969 18 105-2424 19 105-2425 20 150-4587 21 303-1634

1 TAPERED PIN (1.25" X 4.188") 1 TAPERED INSERT (1.25" DIA, 1.50" HEAD) 1 FLG SCREW (M12-1.75 X 30MM) 1 ULTRACOMP BUSHING (1.25") 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 35MM,M10-1.50) 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 QUICK ATTACHMENT PLATE (1.378") 1 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (1.75" X 5.00") 1 TAPERED INSERT (1.75") 1 FLG SCREW (M16-2.00 X 30MM) 2 LONG COMPOSITION BUSHING (1.375") 2 TAPERED PIN (1.375") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 SNAP RING (1.375") 2 WASHER (1.375") 1 CYL (3.0 X 1.50 X 10.0) 1 ATTCHMENT PLATE, HD (WELDED)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE LOCTITE 277 OR EQUIVALENT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SK1550 UNITS BEFORE AND AFTER THE SERIAL BREAK CAN USE EITHER THE 303-3527 ATTACHMENT PLATE OR THE 303-1634 HD WELDED ATTACHMENT PLATE . UNITS BEFORE THE SERIAL BREAK WILL NEED ADDITIONAL PARTS IF THEY USE THE 303-3527 PLATE (SEE PARTS PAGE ID0423707). THE 303-1634 WELDED ATTACHMENT PLATE IS FOR HEAVY DUTY APPLICATIONS. PLATE 303-3527 REPLACES 303-6997. THEY ARE EQUIVALENT.

NOTE:

03

ID0740623

80

ATTACHMENT PLATE MOUNTING ENDS WITH S/N: DWPSK155AN0002221

11

15 6

3

9 5

2 1 4 8

14

7

13 12

18

17

19

16

21 10 20

07

SEE FOOTNOTE 1

ID0423707

81

ATTACHMENT PLATE MOUNTING ENDS WITH S/N: DWPSK155AN0002221 REF PART NO. NUMBER

QTY

1 302-3553 2 181-982 3 106-469 4 302-9704 5 323-625 6 323-626 7 107-483 8 105-264 9 106-535 10 302-2755 11 125-773 12 302-2835 13 181-975 14 106-471 15 150-4587 16 125-1156 17 302-5648 18 184-065 19 105-969 20 105-2424 21 105-2425

1 TAPERED PIN (1.25" X 3.75") 1 TAPERED INSERT (1.25") 1 FLG SCREW (M12-1.75 X 30MM) 1 ULTRACOMP BUSHING (1.25") 1 LEVEL INDICATOR TUBE 1 LEVEL INDICATOR ROD 1 SHLD BLT (M12 X 40MM,M10-1.50) 1 WASHER (3/8") 1 SHLD BLT (M12 X 30MM,M10-1.50) 1 QUICK ATTACHMENT PLATE (MODIFIED) 1 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (1.75" X 5.00") 1 TAPERED INSERT (1.75") 1 FLG SCREW (M16-2.00 X 30MM) 1 CYL (3.0 X 1.50 X 10.0) 2 LONG COMPOSITION BUSHING (1.375") 2 TAPERED PIN (1.375") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 SNAP RING (1.375") 2 WASHER (1.375")

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT; SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. OPTIONAL HD WELDED ATTACHMENT PLATE, 303-1634, FOR HEAVY DUTY APPLICATIONS. 2. ATTACHMENT PLATE 302-2755 IS OBSOLETE. IF REPLACING USE PLATE 303-1634 WITH PARTS SHOWN ON PAGE OR PLATE 303-3527, PIN 177-1091, TAPER LOCK 181-1002, INDICATOR ROD 303-6335, INDICATOR TUBE 303-6393, AND BOLT 107-043. PLATE 303-3527 REPLACES 303-6997.

THEY ARE EQUIVALENT.

NOTE:

07

ID0423707

82

AUTO LATCH

14 1 9

2

13

6 8

4 10 11

7 5

3

12

06

ID0423744

83

AUTO LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 WASHER (5/16") 1 BENT TAB 1 BENT TAB 2 LOCKNUT (5/16-NC) 2 LATCH PIN 2 ATTACHMENT LEVER 2 KNOB (1/2" NC STEEL INSERT) 2 FLG LK BOLT (1/2-NC X 1") 2 NUT (3/8 NC) HEX 2 BOLT (3/8-NC X 2-1/4") 2 ROLL PIN (1/4" X 1-1/2") 2 COMPRESSION SPRING 2 JAM NUT (3/8-NC) 2 BOLT (5/16-NC X 1.375")

105-117 302-3046 302-3045 105-089 301-9227 302-2825 105-2183 105-829 105-053 105-162 105-510 118-424 105-1547 106-517

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT, NEAR SHANK SEE NOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

1. DO NOT OVERTIGHTEN. HANDLE MUST ROTATE ON BOLT. 2. BOLT #10 PROTRUDES THRU #2 TAB AS A ROTATION STOP. APPLY LOCTITE ON THREADS CLOSE TO #6 ATTACHMENT LEVER

06

ID0423744

84

FS ATTACHMENT PLATE MOUNTING AND LATCH OLD STYLE

23 24 22

7

1 2 3 4 5 6 15 19

14

17

18

17

17 16

20 13

21

12 11 10

9 8 05

ID0455319

85

FS ATTACHMENT PLATE MOUNTING AND LATCH REF PART NO. NUMBER

QTY

190-2755 1 105-2424 2 105-2425 3 125-1156 4 302-5648 5 184-065 6 105-969 7 302-6076 8 362-2787 9 327-159 10 178-235 11 302-6269 12 115-595 13 177-122 14 105-794 15 106-564 16 106-685 17 106-391 18 105-2507 19 106-584 20 302-6242 21 362-2786 22 106-387 23 106-164 24 303-1188

- FULL SIZE ATTACHMENT PLATE KIT 2 SNAP RING (1.375") 2 WASHER (1.375") 2 LONG COMPOSITION BUSHING (1.375") 2 TAPERED PIN (1.375") 2 TAPERED INSERT (1.375") 2 FLG BOLT (5/8-NC X 1-1/2",GD8) 1 FS PLATE 2 ANGLE UHMW SLEEVE 2 MANUAL ENGAGEMENT WEDGE 2 DOUBLE ROLL PIN 2 SPRING BASE PIN 2 COMPRESSION SPRING 2 PIVOT 2 WASHER (M12) 2 SCREW (M10-1.50 X 100MM) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 6 WASHER (M12) 2 COMPRESSION SPRING 2 SCREW (M12-1.75 X 100MM) 2 HANDLE 2 HANDLE GRIP 2 FLG LOCKNUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 CAPTURE PLT

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT

302-6270 CAPTURE PLATE (OLD STYLE)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0455319

86

NOTES:

ID0134963

87

CONTROL COMPONENTS

88

PARK BRAKE

3

2

1 6

5 4

7 8

01

ID0423107

89

PARK BRAKE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

302-5508 105-188 105-2323 302-5509 302-5446 154-339 150-5203 150-5202

DESCRIPTION

BRAKE PIN LOCKNUT (7/16-NF) COMPRESSION SPRING (4.00") BRAKE MOUNT PLT LOCK COLLAR CONNECTOR (04N-04O) VENT (04N) CYLINDER (1.50 X 2.5 STROKE)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TO PREVENT CYLINDER ROD FROM ROTATING HOLD ROD WITH 3/8 WRENCH WHILE TIGHTENING 105-188 NUT

NOTE:

01

ID0423107

90

CLM3000 GPS KIT SK1550 T4, SK1550 S5

1

6 3

5

4 2

03

ID0713546

91

CLM3000 GPS KIT SK1550 T4, SK1550 S5 REF PART NO. NUMBER

190-2693 1 222-7232 2 220-6781 3 215-3312 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 215-2801 9* 215-2901 10* 214-958 11* 106-574 12* 107-312 13* 240-7223 14* 303-4997

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

03

ID0713546

92

CLM3000 TELEMATICS KIT SK1550 T4, SK1550 S5

1

5

3

6

4 2

03

ID0713547

93

CLM3000 TELEMATICS KIT SK1550 T4, SK1550 S5 REF PART NO. NUMBER

190-2695 1 222-7232 2 220-6780 3 215-3311 4 107-414 5 106-956 6 106-013 7* 303-4228 8* 106-574 9* 107-312 10* 240-1360

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 M4-.70 MM NYLON INSERT NUT 2 WASHER (3/16") 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO)

REMARKS

NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

03

ID0713547

94

CONSOLE

BEGINS WITH S/N: DWPSK155CL0001418

6 33

7 22

34

32 31 23

5 19

10 14 4

11

8 12

2

21 15

28 27 29 24

25 1

9

30

9 17

26

2

3

16

18

3 13

20 35

04

ID0589829

95

CONSOLE

BEGINS WITH S/N: DWPSK155CL0001418 REF PART NO. NUMBER

QTY

1 302-2891 2 105-1098 3 106-387 4 215-2508 5 306-603 6 214-301 7 110-560 8 105-687 9 217-762 10 303-2341 11 106-640 12 258-067 13 302-2901 14 106-941 15 105-2403 16 302-2655 17 215-1597 18 362-1942 19 215-2013 20 362-1148 21 105-1518 22 220-2704 23 215-3157 24 106-381 25 106-389 26 106-386 27 220-2731 28 222-2437 29 106-205 30 105-186 31 106-365 32 106-649 33 106-013 34 106-792 35 362-1269

1 DASH PANEL 6 BOLT (M10-1.50 X 30MM,BUT SOC) 6 FLG LOCKNUT (M10-1.50) 1 LED LIGHT BAR (20") 1 AUDIO ALARM 1 ACCESSORY SOCKET 2 POP RIVET (3/16" X 1/2", ALUM) 5 SCREW (#10-24 X 3/4",PAN TORX) 2 ROCKER SWITCH (SPDT) 1 DASH PANEL 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 RESTRICTION INDICATOR(25",H2O) 1 REFERENCE BAR WELDMENT 1 SCREW (M6-1.00 X 10MM, SOC) 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 TOP FLAP 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 4 GRIP (.75 X 4.5) 1 IGNITION SWITCH 1 BOOT 1 BULK HOSE (5/16") LOW PERM 1 PV485 DISPLAY 1 HPW SWITCH (FRICTION HOLD) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (M8) 2 FLG LOCKNUT (M8-1.25) 1 5V 500mA Voltage Regulator 12/24VIN 2 BOLT ( #10-24 UNC-3A X 5/8 ) 2 WASHER (.191") 2 NUT (#10-24) 2 LOCK WASHER (#6, SS) 2 SCREW ( #6-32 X .38",BUT ) 4 WASHER (3/16") 4 SCREW (#8-32 X 3/8" PAN SS) 2 U-CLIP

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 495 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0589829

96

CONSOLE BEGINS WITH S/N: DWPSK155CL0001418

9

8

6

7 21

12 11

10 13 16

14 2

4 27

11

15 19 24

3 25

1

2

26

5

3

18 17

22

20 23

06

ID0423386

97

CONSOLE BEGINS WITH S/N: DWPSK155CL0001418 REF PART NO. NUMBER

QTY

1 302-2891 2 105-1098 3 106-387 4 215-2508 5 115-349 6 220-10032 7 306-603 8 214-301 9 110-560 10 105-687 11 217-762 12 302-2892 13 106-640 14 258-067 15 105-2403 16 106-378 17 302-2901 18 362-1942 19 215-1597 20 302-2655 21 215-2013 22 362-1148 23 362-1269 24 106-381 25 106-389 26 106-386 27 116-108

1 DASH PANEL 6 BOLT (M10-1.50 X 30MM,BUT SOC) 6 FLG LOCKNUT (M10-1.50) 1 LED LIGHT BAR (20") 1 GROMMET (1/2") 1 PV380 V3 DISPLAY 1 AUDIO ALARM 1 ACCESSORY SOCKET 2 POP RIVET (3/16" X 1/2", ALUM) 5 SCREW (#10-24 X 3/4", PAN, TORX) 2 ROCKER SWITCH (SPDT) 1 DASH PANEL 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 RESTRICTION INDICATOR(25",H2O) 1 SHLD BLT (M8 X 12MM, M6-1.00) 1 FLG LK SCREW (M6-1.00 X 12MM) 1 REFERENCE BAR WELDMENT 4 GRIP (.75 X 4.5) 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 1 TOP FLAP 1 IGNITION SWITCH 1 BOOT 2 U-CLIP 2 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (M8) 2 FLG LOCKNUT (M8-1.25) 1 BULK HOSE (5/16")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 495 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. REPLACES P/N: 220-2555 PV380 V2 DISPLAY. BEGINS WITH S/N: DWPSK155XXXXXXXXX.

NOTE:

06

ID0423386

98

NOTES:

ID0134963

SK1550 Yanmar® 3TNV86C

Parts Manual

Issue 15, volume 2 of 2

053-2980

99

HYDRAULICS

01

2

F

Tank

T2

Two Lever Joystick Option

Single Lever Joystick Option

P

To Tank

5 Spool Valve

6

a

A1

Tilt Cyl

0.040"

Flow to B

22

B1

7

0.040"

b

A2

B2

Lift Cyl

Hydrostatic Pump (Closest to Engine)

A3

A

To Tank

B

Fwd

A

B

A4

B4

To Filter

a

Flow to B

0.040"

Elect. Detent

Left Ground Drive Motor

24

22

8

10

9

P

T3

A

D2

To Tank

B

To Tank

To Tank

To Tank (Drain Flow)

To Attachment

B2 B1 C2 C1

A2 A1

From Recirculation

S

Quick Disconnect Manifold Options

0.040"

b

Hydrostatic Pump (Closest to gear pump)

Fwd

Right Ground Drive Motor

24

Return Circuit

B

A

Tank

35

From Recirculation

Cooler Bypass

32

31

Cooler

33 & 34

Filter

To Filter

SK1550

1

T1

To Tank

C

25

26

Ground Drive Brake

Ground Drive Circuit

HYDRAULIC SCHEMATIC

Auxilliary Circuit

21

D

Left

Forward

Joystick

E

P

21

5

Reverse

Right

T

Joystick

21

Joystick

To Tank

100

ID0442345

101

HYDRAULIC SCHEMATIC SK1550

Item no. Qty 1 1 2 1 5 1 6 1 7 2 8 1 9 1 10 1 21 1 21 1 22 1 24 2 25 1 26 1 31 1 32 1 33 1 34 1 35 1

Circuit Auxilliary (Pump 1) Auxilliary (Pump 1) Auxilliary (Pump 2) Charge Circuits Ground Drive

01

Component Double gear pump Double gear pump

Notes: Front pump Rear pump

Loader & Auxiliary Valve Loader Tilt Cylinder Loader Boom Cylinder(s) Quick Disconnect Manifold Diverter Valve Dual QDC Option Ground Drive Pilot Valve Ground Drive Pilot Valve

Optional Single Lever Dual Levers

Dual Hydrostatic Pump Ground Drive Motors Brake Control Valve Park Brake Cylinder Hydraulic Cooler Hydraulic Cooler Bypass Filter Head Filter Element Hydraulic Reservoir

Test port Description T1 Main Relief in spool valve T1 Work port reliefs in spool 1 T2 Main Relief in spool valve T3 Charge Pressure (Rear Pump) Ground Drive max psi

Nominal Value 3800 psi 5300 psi 3700 psi 300 psi 4200 psi

ID0442345

102

CONTROL VALVE MOUNTING 6

5 4 8 17

11 1

10

7

20

3

9 19

2 18

13 14 12 21

16

01

15

ID0427137

103

CONTROL VALVE MOUNTING REF PART NO. NUMBER

QTY

1 302-2923 2 150-4917 3 107-669 4 362-1148 5 302-3152 6 117-907 7 300-6589 8 106-993 9 107-769 10 302-2935 11 117-908 12 106-654 13 106-390 14 106-090 15 106-200 16 106-386 17 105-1098 18 106-387 19 106-385 20 106-848 21 105-826

1 VALVE MOUNT 1 VALVE (SDS100) 1 JAM NUT (M12-1.75) 1 BOOT 1 LEVER (M10 X M12) 1 KNOB (M10-1.5, GREEN) 1 BOSS 1 FLG LK SCREW (M10-1.50 X 35MM) 1 JAM NUT (M10-1.50) 1 BENT LEVER 1 KNOB (M10-1.5, YELLOW) 1 SCREW (M10-1.50 X 16MM) 1 WASHER (M10) 1 LOCK WASHER (M10) 4 FLG LK SCREW (M8-1.25 X 40MM) 4 FLG LOCKNUT (M8-1.25) 1 BOLT (M10-1.50 X 30MM,BUT SOC) 1 FLG LOCKNUT (M10-1.50) 4 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 25MM) 1 FLG LK BOLT (3/8-NC X 1")

DESCRIPTION

REMARKS

SERVICE PART 500-3177 DETENT KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427137

104

SINGLE JOYSTICK MOUNTING

3

7

1

8 4

10 5 2

11 9 6

6 8

03

ID0423655

105

SINGLE JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 150-6429 2 158-627 3 362-1133 4 302-2960 5 106-551 6 106-381 7 106-161 8 106-385 9 107-025 10 106-386 11 105-095

1 SINGLE JOYSTICK W/SHUTTLE 1 SOLENOID VALVE 1 KNOB 1 JOYSTICK PLT 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 1 SCREW (M6-1.00 X 50MM) 1 FLG LOCKNUT (M8-1.25) 1 WASHER (1/4")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: ; 150-4894 SINGLE JOYSTICK W/SHUTTLE ENDS WITH S/N:

NOTE:

03

ID0423655

106

DUAL JOYSTICK MOUNTING 8

4

7 6 5 3 2

1 10 11

5 3 9

04

ID0423611

107

DUAL JOYSTICK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 JOYSTICK PLT 2 CLIP NUT (M8-1.25) 3 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG SCREW (M6-1.00 X 20MM) 5 FLG LOCKNUT (M6-1.00) 1 DUAL JOYSTICK 2 SVM100 LEVER 2 ROUND KNOB 1 SOLENOID VALVE 1 SCREW (M6-1.00 X 50MM) 1 FLG LOCKNUT (M8-1.25)

302-2960 106-551 106-381 106-161 106-385 150-6502 150-5076 105-2364 158-627 107-025 106-386

DESCRIPTION

REMARKS

500-5979 KIT KINEMATIC SMV100-01SSFDW; SEE FOOTNOTE 1 USE SERVICE PART 500-1774, RUBBER BOOT

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: ; 150-5076 DUAL JOYSTICK ENDS WITH S/N:

NOTE:

04

ID0423611

108

SUPPLY HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387

1

8

4 2

3 17 12

6

15

16

7

10 9

13

14

03

5

11

ID0590675

109

SUPPLY HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

364-1011 1 HYDRAULIC TANK 150-4769 1 S/O TEE (20S-12H-16H) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-4290 18 BULK E-Z FORM HOSE (3/4") 111-011 4 WORM CLAMP (1" TO 1-3/4") 116-460 65 BULK HOSE (1") 195-2357 1 COOLER 150-5965 1 BYPASS (60 PSI CRACK) 150-6519 1 FILTER TEE (20S-16H-12H) 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 150-7567 1 HYD GEAR PUMP 18/4CC 11T SAE A SPECIAL 115-687 36 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 150-5504 1 M4PV TANDEM 155-146 1 S/O COUPLER (12S-16H90) 159-903 1 S/O COUPLER (12S-12H90, LG) 150-4290 18 BULK E-Z FORM HOSE (3/4") 116-460 37 BULK HOSE (1", SOLD PER FT)

REMARKS

USE SEAL KIT 500-3735. REPLACES 150-5133 DOUBLE GEAR PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0590675

110

SUPPLY HYDRAULICS

ENDS WITH S/N: DWPSK155VL0001386

4

14

15

15 12

16 6

11

3 7

6

8

17

6

10

18

8 13 1

9 5

12

6

2

ID0423714

111

SUPPLY HYDRAULICS

ENDS WITH S/N: DWPSK155VL0001386 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

150-4916 1 TANDEM HYDRO (11T) 150-5133 1 DOUBLE GEAR PUMP 195-2357 1 COOLER 364-1011 1 HYDRAULIC TANK 155-146 1 S/O COUPLER (12S-16H90) 111-011 4 WORM CLAMP (1" TO 1-3/4") 155-159 1 S/O COUPLER (08S-12H) 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 150-6519 1 FILTER TEE (20S-16H-12H) 150-4290 15 BULK E-Z FORM HOSE (3/4") 116-460 63 BULK HOSE (1") 150-4290 18 BULK E-Z FORM HOSE (3/4") 157-041 1 O-RING (152 D70) 150-5965 1 BYPASS (60 PSI CRACK) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-4769 1 S/O TEE (20S-12H-16H) 116-460 43 BULK HOSE (1", SOLD PER FT) 115-687 36 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT)

REMARKS

SEE FOOTNOTE 1 & 3 USE SEAL KIT 500-3735. REPLACED BY 150-7567 HYD GEAR PUMP

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 2. REPLACES 150-4946 RUN TEE (20S-16H-12H); BEGINS WITH S/N: DWPSK155VL0001338 3. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

12

ID0423714

112

RETURN & FILTER HYDRAULICS

FROM CONTROL VALVE 8

10 11

3 2

13 15

14

8

12

TO TANK

5

7

8 1

4 6

9

11 1 16

06

ID0423802

113

RETURN & FILTER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

REMARKS

155-174 2 S/O COUPLER (12S-12H90) 155-222 1 REDUCER (16S-12SF) 155-196 1 S/O COUPLER (12S-12H45) 159-386 1 FILTER HEAD (12SF-12SF) 149-412 1 FILTER ELEMENT (1-UNF) 301-6763 1 CATCH TRAY 155-161 1 S/O COUPLER (12S-16H) 110-353 3 WORM CLAMP (3/4" TO 1-1/2") 105-820 2 FLG LK BOLT (1/4-NC X 3/4") 159-528 1 S/O COUPLER (10S-12H90, LG) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-4290 25 BULK E-Z FORM HOSE (3/4") 116-460 17 BULK HOSE (1", SOLD PER FT) 150-4290 37 BULK E-Z FORM HOSE (3/4") 111-011 1 WORM CLAMP (1" TO 1-3/4") 195-2357 1 COOLER

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0423802

114

GROUND DRIVE HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387

6

5 10

4

11 10

2 3

8 1 7

03

12

9

ID0582891

115

GROUND DRIVE HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 M4PV TANDEM 4 CONNECTOR (10S-10O) 1 BOTTOM HARDLINE (-10O, -8O) 1 TOP HARDLINE (-10O, -8O) 1 BOTTOM HARDLINE (-10O, -8O) 1 TOP HARDLINE (-10O, -8O) 2 BULKHEAD PLT 1 HOSE (08OFX-16"-4000) 1 HOSE (08OFX-14"-4000) 4 ELBOW (08O-12S45) 1 HOSE (08OFX-18"-4000) 1 HOSE (08OFX-17"-4000)

150-5504 154-301 150-6536 150-6535 150-6534 150-6533 303-2186 150-6587 150-6588 150-5505 150-6586 150-6585

DESCRIPTION

REMARKS

SERVICE PART 500-3389 O-RING

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0582891

116

GROUND DRIVE HYDRAULICS ENDS WITH S/N: DWPSK155VL0001386

2 3 1 8 2

7

9 3 5 10

05

6

4

ID0423811

117

GROUND DRIVE HYDRAULICS ENDS WITH S/N: DWPSK155VL0001386 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 TANDEM HYDRO (11T) 4 REDUCER (10S-08SF) 4 CONNECTOR (08S-08O, LG) 2 CONNECTOR (08O-12S90) 2 CONNECTOR (08O-12S) 2 UNION (08O-08OFX90) 1 HOSE (08OFX45-43"-4000) 1 HOSE (08OFX45-43"-4000) 1 HOSE (08OFX45-35"-4000) 1 HOSE (08OFX45-35"-4000)

150-4916 155-193 154-438 154-236 154-234 154-256 150-4941 150-4941 150-4942 150-4942

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 2. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

05

ID0423811

118

AUXILIARY PUMP PRESSURE HYDRAULICS

11 10

1

9

8 7

5

2

6 12

4 13

3

13

10

ID0427301

119

AUXILIARY PUMP PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

150-4917 1 VALVE (SDS100) 154-322 1 CONNECTOR (08O-10S90) 154-235 1 CONNECTOR (08S-08O90) 150-10178 1 HOSE (08OFX45-83"-4000) 150-10177 1 HOSE (08OFX45-79"-4000) 149-906 1 ELBOW (12S-08O90, 06SF) 154-226 1 CONNECTOR (04O-06S90) 159-156 1 QDC ADAPTER (02-040F) 159-801 1 RUN TEE (10S-06O-08O) 154-228 1 UNION (06O-06OFX90) 159-157 1 QDC ADAPTER (02-06OF) 150-7567 1 HYD GEAR PUMP 18/4CC 11T SAE A SPECIAL 118-217 124 SPIRAL WRAP (3/4" SOLD PER FT)

REMARKS

USE SEAL KIT 500-3735. REPLACES 150-5133 DOUBLE GEAR PUMP USE 2 @ 62" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0427301

120

AUXILIARY HYDRAULICS

DUAL OPTION

28

DUAL OPTION SEE FOOT NOTE 1

29

20

27

5

26

TO TANK

14

8

15 13

10

6 2

16

12

30 7

17

9

10 18

22 24

3 1 25

23 21

11

19

11 10

04

4

ID0427389

121

AUXILIARY HYDRAULICS REF PART NO. NUMBER

QTY

1 154-230 2 154-265 3 159-931 4 150-4917 5 106-993 6 106-654 7 106-090 8 106-390 9 300-6589 10 154-301 11 154-291 12 150-2410 13 106-332 14 105-894 15 159-870 16 105-1284 17 159-871 18 154-220 19 154-399 20 362-1135 21 150-4921 22 150-4922 23 150-4910 24 150-4910 25 150-4911 26 105-1904 27 302-6258 28 215-2851 29 302-4968 30 302-2933

1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06SF) 1 VALVE (SDS100) 1 FLG LK SCREW (M10-1.50 X 35MM) 1 SCREW (M10-1.50 X 16MM) 1 LOCK WASHER (M10) 1 WASHER (M10) 1 BOSS 5 CONNECTOR (10S-10O) 2 BK CONNECTOR (10O-10O90BK) 1 QDC MANIFOLD 2 SCREW (M10-1.50 X 70MM) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 DUST CAP 1 DUST CAP (3/8" QD) 1 DUST CAP 1 CONNECTOR (04O-06S) 1 CONNECTOR (10S-10O45) 1 KNOB 1 HOSE (10OFX90-30"-4000) 1 HOSE (10OFX90-32"-4000) 1 HOSE (10OFX-58"-4000 SLV) 1 HOSE (10OFX-58"-4000 SLV) 1 HOSE (04OFX-107"-3000 SLV) 2 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP 1 ELEC AUX LEVER 1 ILLUMINATED PUSH BUTTON SWITCH (SPDT) 1 AUX GUARD 1 AUX LEVER

DESCRIPTION

REMARKS

SUPERSEEDS 302-4966 SUPERSEEDS 215-0089

NOT SHOWN:

FOOTNOTES:

1. SEE DUAL AUXILIARY PP ID0427836 FOR PARTS BREAKDOWN.

NOTE:

04

ID0427389

122

DUAL AUXILIARY

2

1 14 10

3

12 16

15

8

12

7

17

11

16 8 9

7

6

4

01

13

13

5

ID0427836

123

DUAL AUXILIARY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 DIVERTER (6WAY/2P) 4 LOCKNUT (5/16-NC) 2 CONNECTOR (10S-10O) 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (04O-04OFX45) 2 QDC ADAPTER (08-10SM) 2 QDC BODY (08-10SM) 1 QDC BODY (06-06SM) 1 DUAL QDC MANIFOLD 2 CONNECTOR (10S-10O90) 2 HARDLINE (-10) 1 HARDLINE (-04) 4 BOLT (5/16-NC X 5-3/4", SOC) 2 SHORT TAB 2 FLG LK SCREW (M8-1.25 X 20MM) 2 LONG TAB

150-5060 105-089 154-301 154-226 154-230 150-1959 150-5066 150-5065 150-5064 150-5005 154-298 150-5061 150-5079 105-2340 302-5230 106-991 302-5229

DESCRIPTION

REMARKS

SERVICE PART 157-129 O-RING (025 D90)

TORQUE TO 20 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427836

124

LIFT ARM HYDRAULICS 1

2 9 3

10

10

15

5 14

7 6

8 13

5 4

12 11

01

ID0427467

125

LIFT ARM HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 VALVE (SDS100) 2 REDUCER (08S-06SF) 1 PLUG (10S) 2 CONNECTOR (06S-06O90) 2 CONNECTOR (04O-06S90) 2 SADDLE CLAMP 2 CABLE TIE (1/2") 20" LG 2 O-RING (011 D90) 2 BRANCH TEE (06S-04O-04O) 2 CYL (2.5 X 1.50 X 16.0) 2 HYDRAULIC LINE (-06) 1 HOSE (04OFX-46"-4000 SLV) 1 HOSE (04OFX-29"-4000 SLV) 1 HOSE (04OFX-50"-4000 SLV) 1 HOSE (04OFX-37"-4000 SLV)

150-4917 155-163 500-294 154-342 154-226 105-1734 110-031 157-037 150-4115 151-035 150-4036 150-4912 150-4913 150-4914 150-4915

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427467

126

TILT CYLINDER HYDRAULICS

7

8

6 12 10 13 9

3

5

1

4

11

14

2

2

01

ID0427392

127

TILT CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 VALVE (SDS100) 2 CONNECTOR (06O-08S45) 1 HOSE (06OFX90L-34"-4000) 1 HOSE (06OFX90-35"-4000) 2 BK CONNECTOR (06O-06O90BK) 3 DOUBLE CLAMP (5/8") 3 FLG LK BLT (1/4-NC X 2-1/4") 3 WASHER (1/4") 3 FLG LOCKNUT (1/4-NC) 1 HOSE (06OFX90M-80"-4000 SLV) 1 HOSE (06OFX90M-80"-4000 SLV) 1 CONNECTOR (06S-06O) 1 CYL (3.0 X 1.50 X 10.0) 1 O-RING (012 D90)

150-4917 154-225 150-4920 150-4919 154-229 105-2227 107-215 105-095 105-832 150-4909 150-4909 154-221 150-4587 157-038

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427392

128

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387

19 18 8

6

21 20

30

17 12

7

16

5 11

29

13 28 27

10 9

26

2

15 14

2

5

31

4

2

25

3 22 24

04

5

23 2

1

ID0591192

129

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

QTY

1 150-5504 2 150-5029 3 150-4971 4 159-156 5 150-4918 6 154-230 7 154-265 8 159-931 9 158-627 10 154-226 11 514-049 12 157-264 13 156-174 14 155-254 15 150-4647 16 515-695 17 150-6502 18 150-5076 19 105-2364 20 154-278 21 154-962 22 154-339 23 150-5203 24 150-5202 25 500-3029 26 500-3029 27 500-3029 28 500-3029 29 500-3029 30 154-255 31 515-425

1 M4PV TANDEM 4 S/O CONNECTOR (04P-04S, ORF .040) 1 CONNECTOR (04S-04SF-04O) 1 QDC ADAPTER (02-040F) 6 S/O CONNECTOR (04P-04S) 1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06SF) 1 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04S-06O90) 1 TEE (04O-06OF-06OF) 1 CONNECTOR (06S-06O LG) 1 REDUCER (06S-04SF) 1 ELBOW (-06S-06SF90) 1 HOSE (04OFX90S-9"-3000) 1 DUAL JOYSTICK 2 SVM100 LEVER 2 ROUND KNOB 1 CONNECTOR (04S-04O) 1 HOSE (04OFX90S-17"-3000) 1 CONNECTOR (04N-04O) 1 VENT (04N) 1 CYLINDER (1.50 X 2.5 STROKE) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 UNION (04O-04OFX90) 1 HOSE (04OFX45-42"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

USE SERVICE PART 500-5979 KIT KINEMATIC SMV100-01SSFDW USE SERVICE PART 500-1774, RUBBER BOOT

SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF #'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918 2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P. ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26-29) 4. WHEN REPLACING O-RING BETWEEN PUMPS USE 500-3389 O-RING, NOT SHOWN NOTE:

1. ITEMS 2, 5 & 25-29 CANNOT BE REUSED. THESE ARE ONE TIME ONLY ITEMS. REPLACE WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

04

ID0591192

130

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK155CK0001085 ENDS WITH S/N: DWPSK155VL0001386

19 18 8 30

17

21 20

6 12

5

16

7 10

29 26

11 28 13 27

9 15

2 14

2 23

5

2 2

25

31

4 3

22

5

24 1

05

ID0563172

131

PILOT CONTROL HYDRAULICS

BEGINS WITH S/N: DWPSK155CK0001085 ENDS WITH S/N: DWPSK155VL0001386 REF PART NO. NUMBER

QTY

1 150-4916 2 150-5029 3 150-4971 4 159-156 5 150-4918 6 154-230 7 154-265 8 159-931 9 158-627 10 154-226 11 514-049 12 157-264 13 156-174 14 155-254 15 150-4647 16 515-695 17 150-4893 18 150-5076 19 105-2364 20 154-278 21 154-962 22 154-339 23 150-5203 24 150-5202 25 500-3029 26 500-3029 27 500-3029 28 500-3029 29 500-3029 30 154-255 31 515-123

1 TANDEM HYDRO (11T) 4 S/O CONNECTOR (04P-04S, ORF .040) 1 CONNECTOR (04S-04SF-04O) 1 QDC ADAPTER (02-040F) 6 S/O CONNECTOR (04P-04S) 1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06SF) 1 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04S-06O90) 1 TEE (04O-06OF-06OF) 1 CONNECTOR (06S-06O LG) 1 REDUCER (06S-04SF) 1 ELBOW (-06S-06SF90) 1 HOSE (04OFX90S-9"-3000) 1 DUAL JOYSTICK 2 SVM100 LEVER 2 ROUND KNOB 1 CONNECTOR (04S-04O) 1 HOSE (04OFX90S-17"-3000) 1 CONNECTOR (04N-04O) 1 VENT (04N) 1 CYLINDER (1.50 X 2.5 STROKE) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 UNION (04O-04OFX90) 1 HOSE (04OFX45-46"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 & 5 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

USE SERVICE PART 500-1774, RUBBER BOOT

SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF#'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04P-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918.

2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #25) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26-29) 4. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 5. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

ITEMS 2, 5 & 25-29 CANNOT BE REUSED. THESE ARE ONE TIME USE ONLY ITEMS. REPLACE THEM WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

05

ID0563172

132

PILOT CONTROL HYDRAULICS ENDS WITH S/N: DWPSK155EK0001084

20 19 8 18

22 21 6 12

5

16

7 10

30 27

11 29 13 28

9

15

2

14

2 24

5

2 2

26 4 3

17 23

5

25 1

07

ID0423862

133

PILOT CONTROL HYDRAULICS ENDS WITH S/N: DWPSK155EK0001084 REF PART NO. NUMBER

QTY

1 150-4916 2 150-5029 3 150-4971 4 159-156 5 150-4918 6 154-230 7 154-265 8 159-931 9 158-627 10 154-226 11 514-049 12 157-264 13 156-174 14 155-254 15 150-4647 16 515-695 17 149-362 18 150-4893 19 150-5076 20 105-2364 21 154-278 22 154-962 23 154-339 24 150-5203 25 150-5202 26 500-3029 27 500-3029 28 500-3029 29 500-3029 30 500-3029

1 TANDEM HYDRO (11T) 4 S/O CONNECTOR (04P-04S, ORF .040) 1 CONNECTOR (04S-04SF-04O) 1 QDC ADAPTER (02-040F) 6 S/O CONNECTOR (04P-04S) 1 BRANCH TEE (06S-04O-04O) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06SF) 1 SOLENOID VALVE 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04S-06O90) 1 TEE (04O-06OF-06OF) 1 CONNECTOR (06S-06O LG) 1 REDUCER (06S-04SF) 1 ELBOW (-06S-06SF90) 1 HOSE (04OFX90S-9"-3000) 1 HOSE (04OFX90S-46"-3000) 1 DUAL JOYSTICK 2 SVM100 LEVER 2 ROUND KNOB 1 CONNECTOR (04S-04O) 1 HOSE (04OFX90S-17"-3000) 1 Duplicate CONNECTOR (04N-04O) 1 VENT (04N) 1 CYLINDER (1.50 X 2.5 STROKE) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000) 1 HOSE (04P-04P90-86"-2000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 & 5 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

USE SERVICE PART 500-1774, RUBBER BOOT

SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF#'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04P-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918.

2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #27-30) 4. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 5. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

ITEMS 2, 5 & 26-30 CANNOT BE REUSED. THESE ARE ONE TIME USE ONLY ITEMS. REPLACE THEM WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

07

ID0423862

134

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK155AL0001387

14

20

15 8 16

T 13 E

6

5 12

9 F

7 21

5 C 29

18

27

30

D

11 19

26

10 17

2

28

4

25

31 23

22

1 2

5 3

24 E

F

P

C

T 5

01

D

ID0591227

135

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK155AL0001387 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-5504 1 M4PV TANDEM 2 150-5029 4 S/O CONNECTOR (04P-04S, ORF .040) 3 150-4971 1 CONNECTOR (04S-04SF-04O) 4 159-156 1 QDC ADAPTER (02-040F) 5 150-4918 6 S/O CONNECTOR (04P-04S) 6 154-230 1 BRANCH TEE (06S-04O-04O) 7 154-265 1 UNION RUN TEE (04OFX-04O-04O) 8 159-931 1 CONNECTOR (06S-06SF) 9 150-6429 1 SINGLE JOYSTICK W/SHUTTLE 10 514-257 1 UNION (04S-04OFX90) 11 158-627 1 SOLENOID VALVE 12 154-383 1 PLUG (04S) 13 154-278 1 CONNECTOR (04S-04O) 14 362-1133 1 KNOB 15 ID0304745 1 VALVE HANDLE 16 154-226 1 CONNECTOR (04O-06S90) 17 155-254 1 REDUCER (06S-04SF) 18 150-4449 1 BRANCH TEE (06S-04O-04O) 19 150-4647 1 ELBOW (-06S-06SF90) 20 154-719 1 HOSE (04OFX-10"-3000) 21 515-695 1 HOSE (04OFX90S-9"-3000) 22 154-339 1 CONNECTOR (04N-04O) 23 150-5203 1 VENT (04N) 24 150-5202 1 CYLINDER (1.50 X 2.5 STROKE) 25 500-3029 1 HOSE (04P-04P90-86"-2000) 26 500-3029 1 HOSE (04P-04P90-86"-2000) 27 500-3029 1 HOSE (04P-04P90-86"-2000) 28 500-3029 1 HOSE (04P-04P90-86"-2000) 29 500-3029 1 HOSE (04P-04P90-86"-2000) 30 154-255 1 UNION (04O-04OFX90) 31 515-425 1 HOSE (04OFX45-42"-3000)

REMARKS

MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF #'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918 2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P. ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26-29) 4. WHEN REPLACING O-RING BETWEEN PUMPS USE 500-3389 O-RING, NOT SHOWN NOTE:

1. ITEMS 2, 5 & 25-29 CANNOT BE REUSED. THESE ARE ONE TIME ONLY ITEMS. REPLACE WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

01

ID0591227

136

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK155CK0001085 ENDS WITH S/N: DWPSK155VL0001386

14

20 15

8 T 13

16 6

E

9

5 12

5 C 29 27

7 21

F

18

D

30 11 19 17 5 25

10 P

26

28

2 4

31

25

23

22

24 1 E

3 5

F C

P

T 5

04

D

ID0563225

137

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) BEGINS WITH S/N: DWPSK155CK0001085 ENDS WITH S/N: DWPSK155VL0001386 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-4916 1 TANDEM HYDRO (11T) 2 150-5029 4 S/O CONNECTOR (04P-04S, ORF .040) 3 150-4971 1 CONNECTOR (04S-04SF-04O) 4 159-156 1 QDC ADAPTER (02-040F) 5 150-4918 6 S/O CONNECTOR (04P-04S) 6 154-230 1 BRANCH TEE (06S-04O-04O) 7 154-265 1 UNION RUN TEE (04OFX-04O-04O) 8 159-931 1 CONNECTOR (06S-06SF) 9 150-4894 1 SINGLE JOYSTICK W/SHUTTLE 10 514-257 1 UNION (04S-04OFX90) 11 158-627 1 SOLENOID VALVE 12 154-383 1 PLUG (04S) 13 154-278 1 CONNECTOR (04S-04O) 14 362-1133 1 KNOB 15 ID0304745 1 VALVE HANDLE 16 154-226 1 CONNECTOR (04O-06S90) 17 155-254 1 REDUCER (06S-04SF) 18 150-4449 1 BRANCH TEE (06S-04O-04O) 19 150-4647 1 ELBOW (-06S-06SF90) 20 154-719 1 HOSE (04OFX-10"-3000) 21 515-695 1 HOSE (04OFX90S-9"-3000) 22 154-339 1 CONNECTOR (04N-04O) 23 150-5203 1 VENT (04N) 24 150-5202 1 CYLINDER (1.50 X 2.5 STROKE) 25 500-3029 1 HOSE (04P-04P90-86"-2000) 26 500-3029 1 HOSE (04P-04P90-86"-2000) 27 500-3029 1 HOSE (04P-04P90-86"-2000) 28 500-3029 1 HOSE (04P-04P90-86"-2000) 29 500-3029 1 HOSE (04P-04P90-86"-2000) 30 154-255 1 UNION (04O-04OFX90) 31 515-425 1 HOSE (04OFX45-42"-3000)

REMARKS

SEE FOOTNOTE 4 & 5 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF#'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04P-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918.

2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #25) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26-29) 4. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 5. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

ITEMS 2, 5 & 25-29 CANNOT BE REUSED. THESE ARE ONE TIME USE ONLY ITEMS. REPLACE THEM WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

04

ID0563225

138

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) ENDS WITH S/N: DWPSK155EK0001084

14

20

15

8 T 13

16 6

E

9

5 12

5 C 30 28

7 21

F

18

D

22 11 19 17 5 26

10 P

27

29

2 4

22 23

26

24 25 1

E

3 5

F C

P

T 5

06

D

ID0423881

139

PILOT CONTROL HYDRAULICS (SINGLE JOYSTICK) ENDS WITH S/N: DWPSK155EK0001084 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-4916 1 TANDEM HYDRO (11T) 2 150-5029 4 S/O CONNECTOR (04P-04S, ORF .040) 3 150-4971 1 CONNECTOR (04S-04SF-04O) 4 159-156 1 QDC ADAPTER (02-040F) 5 150-4918 6 S/O CONNECTOR (04P-04S) 6 154-230 1 BRANCH TEE (06S-04O-04O) 7 154-265 1 UNION RUN TEE (04OFX-04O-04O) 8 159-931 1 CONNECTOR (06S-06SF) 9 150-4894 1 SINGLE JOYSTICK W/SHUTTLE 10 514-257 1 UNION (04S-04OFX90) 11 158-627 1 SOLENOID VALVE 12 154-383 1 PLUG (04S) 13 154-278 1 CONNECTOR (04S-04O) 14 362-1133 1 KNOB 15 ID0304745 1 VALVE HANDLE 16 154-226 1 CONNECTOR (04O-06S90) 17 155-254 1 REDUCER (06S-04SF) 18 150-4449 1 BRANCH TEE (06S-04O-04O) 19 150-4647 1 ELBOW (-06S-06SF90) 20 154-719 1 HOSE (04OFX-10"-3000) 21 515-695 1 HOSE (04OFX90S-9"-3000) 22 153-298 1 HOSE (04OFX90L-42"-3000) 23 154-339 1 Duplicate CONNECTOR (04N-04O) 24 150-5203 1 VENT (04N) 25 150-5202 1 CYLINDER (1.50 X 2.5 STROKE) 26 500-3029 1 HOSE (04P-04P90-86"-2000) 27 500-3029 1 HOSE (04P-04P90-86"-2000) 28 500-3029 1 HOSE (04P-04P90-86"-2000) 29 500-3029 1 HOSE (04P-04P90-86"-2000) 30 500-3029 1 HOSE (04P-04P90-86"-2000)

REMARKS

SEE FOOTNOTE 4 & 5 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 3 MUST REPLACE HOSE WHEN REPLACING THIS FITTING. SEE FOOTNOTE 2

SEE FOOTNOTE 1 & 2 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED) SEE FOOTNOTE 1 & 3 (HOSE ONLY, CONNECTORS NOT INCLUDED)

NOT SHOWN:

FOOTNOTES:

1. REF#'S 25-29 ARE INCLUDED IN THE 150-4948 HOSE ASSEMBLY (04P-04P90-86"X5-2000). THE 150-4948 DOES NOT INCLUDE 4X 150-5029 OR 6X 150-4918.

2. WHEN REPLACING THIS HOSE, USE 190-3119 HOSE ASSY KIT, 04P. KIT INCLUDES: 2X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #26) 3. WHEN REPLACING THIS HOSE, USE 190-3118 HOSE ASSY KIT, 04P ORF .040.

KIT INCLUDES: 1X CONNECTOR 150-5029 (REF #2), 1X CONNECTOR 150-4918 (REF #5) & 1X HOSE 500-3029 (REF #27-30) 4. WHEN REPLACING O-RING BETWEEN PUMPS, USE 500-3389 O-RING, NOT SHOWN. 5. WHEN REPLACING HYD PUMP 150-4916 WITH 150-5504, USE CONVERSION KIT 190-3137.

NOTE:

ITEMS 2, 5 & 26-30 CANNOT BE REUSED. THESE ARE ONE TIME USE ONLY ITEMS. REPLACE THEM WITH THE APPROPRIATE KIT LISTED IN FOOTNOTES 2 & 3

06

ID0423881

140

HYDRAULIC CYLINDERS (2.5" x 1.5") 1

6

5

7 8 4 9 3 10

2

04

ID0015833

141

HYDRAULIC CYLINDERS (2.5" x 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.5 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (2.5 X 1.5 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (2.5 X 1.5 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (2.5 X 1.5 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (2.5 X 1.5 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (2.5 X 1.5 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (2.5 X 1.5 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (2.5 X 1.5 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (2.5 X 1.5 X 16.0) CYLINDER BARREL (2.5 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (2.5 X 1.5 X 20.0) CYLINDER BARREL (2.5 X 20.0) CYLINDER ROD (1.50 X 20.0) CYL (2.5 X 1.5 X 24.0) CYLINDER BARREL (2.5 X 24.0) CYLINDER ROD (1.50 X 24.0)

3 4 5 6 7 8 9 10

150-768 150-779 150-986 106-098 500-031 157-021 157-542 157-539

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.50) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.500") WIPER SEAL (1.500")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-676 152-022 149-731 149-677 152-005 150-431 149-678 150-283 150-434 149-679 149-810 153-038 149-680 152-010 153-003 149-681 150-295 153-027 151-200 150-692 150-416 151-071 152-015 150-426 151-035 150-289 150-419 149-798 149-762 150-669 151-090 152-026 150-447

SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1, 2 & 4 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 .

INCL. MOLDED-ON WEAR RING, SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-170 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS 4. SUBSTITUTE FOR 150-986 CYL PISTON : {150-7531 CYL PISTON, 125-775 WEAR RING, 157-535 BACKUP RING & 157-019 O-RING} NOTE:

04

ID0015833

142

HYDRAULIC CYL (3.0 X 1.5 X 10.0)

1

6 11 12 13 5

14 7 8 4 9 10

3

2

01

ID0423518

143

HYDRAULIC CYL (3.0 X 1.5 X 10.0) REF PART NO. NUMBER

QTY

1 150-4586 2 150-416 3 150-774 4 150-911 5 150-777 6 106-098 7 155-734 8 155-733 9 157-542 10 157-539 11 125-776 12 157-536 13 157-020 14 302-5688

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90) SPACER

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT P/N: 190-167 2. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS

NOTE:

01

ID0423518

144

NOTES:

ID0134963

145

ELECTRICAL

146

See loose-leaf schematic included with this manual.

147

WIRE LIST WIRE ID WIRE COLOR FUNCTION 1A BLACK/RED MED GROUND 1B BLACK/BLUE LOW GROUND 1D BLACK/YELLOW DISPLAY GROUND 1E BLACK/ORANGE ENG GROUND 2 RED BATTERY POWER 2C RED PRIMARY CIRCUIT 2D RED/ORANGE ALTERNATOR POWER 2E RED/WHITE GLOW PLUG FUSE TO RELAY 2F YELLOW/GREEN START 3 RED/WHITE STARTER MOTOR FUSE TO S.M. RELAY 4 RED/BLACK EGR FUSE TO RELAY 5 RED/ORANGE FUSE TO IGN SWITCH 6 BLUE IGN SWITCH TO ACC FUSE 7 BROWN START CIRCUIT 8 RED/BROWN IGN SWITCH TO IGN RELAY 9 ORANGE/BLUE ALTERNATOR SIGNAL TO ECU 9A ORANGE IGN FUSE TO IGN RELAY 10 ORANGE/GREEN IGNITION CIRCUIT 10A ORANGE/BLUE ALT FUSE TO ALT DIODE 10B GREEN/ORANGE FMS IGNITION CIRCUIT 11 WHITE/BLACK DPF PRESSURE(PIN4) TO ECU 12 GRAY/WHITE DPF RETURN TO ECU 13 ORANGE/WHITE FUEL PUMP FUSE TO BH REMOTE STOP 14 RED/WHITE DPF PRESSURE(PIN5) TO ECU 15 BROWN/YELLOW DPF PRESSURE(PIN3) TO ECU 16 RED/GREEN ECU TO EGR RELAY 17 RED/BLUE DPF INLET TEMP 18 RED/BLACK DPF MID TEMP 19 RED/BROWN ECU TO STR MTR RELAY 20 RED/YELLOW ENGINE CONNECTOR TO STR MTR RELAY 21 YELLOW/ORANGE GLOW PLUG RELAY TO ECU 22 YELLOW/WHITE CAN HI 23 GREEN/WHITE CAN LOW 24 PURPLE GLOW PLUG RELAY TO GLOW PLUG 25 RED/ORANGE ECU POWER 26 ORANGE/GRAY DIODE TO ALTERNATOR 27 RED/BLUE DISPLAY STAND BY POWER 28 WHITE/BROWN EGR RELAY TO ENGIN CONNECTOR 29 TAN/WHITE ENGINE CONNECTOR (RED 12PIN) ‐ PIN2 30 PINK/BLACK ENGINE CONNECTOR (RED 12PIN) ‐ PIN3 31 BLUE/ORANGE FUEL PUMP POWER 32 GREEN DUAL AUX SWITCH TO VALVE 32A ORANGE/GRAY REMOTE STOP SWITCH TO RELAY 33 GRAY/BLACK ENGINE CONNECTOR (RED 8PIN) ‐ PIN1

148

WIRE LIST WIRE ID WIRE COLOR FUNCTION 34 BLUE ENGINE CONNECTOR (RED 8PIN) ‐ PIN2 35 RED/BLUE FMS FUSED BATT POWER 36 ORANGE/YELLOW YDT (PIN 4) TO ECU 37 ORANGE/WHITE ENGINE CONNECTOR (RED 8PIN) ‐ PIN3 38 GREEN/YELLOW ENGINE CONNECTOR (RED 8PIN) ‐ PIN4 39 GRAY/BLACK ENGINE OIL PRESSURE SWITCH 40 ORANGE/PURPLE ENGINE CONNECTOR (RED 8PIN) ‐ PIN5 41 PURPLE/WHITE ENGINE CONNECTOR (RED 8PIN) ‐ PIN6 42 BROWN/YELLOW ENGINE CONNECTOR (RED 8PIN) ‐ PIN7 43 GREEN/BLUE ENGINE CONNECTOR (RED 8PIN) ‐ PIN8 44 BROWN/YELLOW ECU TO PARK BRAKE SWITCH 45 ORANGE/PURPLE PARK BRAKE SWITCH TO ECU 46 BLUE/WHITE ENGINE CONNECTOR (RED 12PIN) ‐ PIN5 47 TAN/BLACK ENGINE CONNECTOR (RED 12PIN) ‐ PIN6 48 PURPLE/ORANGE ENGINE CONNECTOR (RED 12PIN) ‐ PIN7 49 BLUE/YELLOW ENGINE CONNECTOR (RED 12PIN) ‐ PIN8 50 YELLOW/BLUE ENGINE CONNECTOR (RED 12PIN) ‐ PIN9 51 GREEN/BLUE ENGINE CONNECTOR (RED 12PIN) ‐ PIN10 52 PURPLE/WHITE ENGINE CONNECTOR (RED 12PIN) ‐ PIN11 53 BLACK/YELLOW ENGINE CONNECTOR (GREY) ‐ PIN10 54 PURPLE/BLUE DELAY TIMER TO AUX VALVE 55 PURPLE/WHITE DECK SWITCH TO DELAY TIMER 56 PURPLE/ORANGE DETENT SWITCH TO DELAY TIMER 57 PINK/BLUE ENGINE CONNECTOR (GREY) ‐ PIN11 58 PINK/WHITE ENGINE CONNECTOR (GREY) ‐ PIN12 59 TAN/RED ENGINE CONNECTOR (GREY) ‐ PIN1 60 PURPLE/BLACK ENGINE CONNECTOR (GREY) ‐ PIN2 61 WHITE/PINK ENGINE CONNECTOR (GREY) ‐ PIN3 62 RED ENGINE CONNECTOR (GREY) ‐ PIN7 63 BLACK ENGINE CONNECTOR (GREY) ‐ PIN8 64 WHITE/TAN ENGINE CONNECTOR (GREY) ‐ PIN4 65 WHITE/GREEN ENGINE CONNECTOR (GREY) ‐ PIN5 66 WHITE/GRAY ENGINE CONNECTOR (GREY) ‐ PIN6 67 BLUE/WHITE ENGINE CONNECTOR (YELLOW) ‐ PIN7 68 WHITE/BLUE ENGINE CONNECTOR (YELLOW) ‐ PIN8 69 WHITE/BROWN ENGINE CONNECTOR (YELLOW) ‐ PIN5 70 BROWN/WHITE ENGINE CONNECTOR (YELLOW) ‐ PIN6 71 WHITE/PURPLE ENGINE CONNECTOR (YELLOW) ‐ PIN3 72 TAN/GREEN ENGINE CONNECTOR (YELLOW) ‐ PIN4 73 YELLOW/BROWN ENGINE CONNECTOR (YELLOW) ‐ PIN9‐10 74 BROWN/YELLOW ENGINE CONNECTOR (YELLOW) ‐ PIN11‐12 75 WHITE/GRAY 121 OHM RESISTOR (EOP SW.) TO ECU 76 YELLOW/WHITE PARK BRAKE SW TO SOLENOID 77 GRAY/WHITE YDT (PIN 1) TO ECU

149

WIRE LIST WIRE ID 78 79 80 81 82 83 84 87 88 89 90 91 201 204 205 206 207

WIRE COLOR BLUE/GREEN YELLOW/BLACK GRAY/BLUE BLUE/RED BLUE/YELLOW RED/WHITE BLUE/GRAY BLUE PURPLE/RED PINK/GREEN PURPLE/GREEN PURPLE/WHITE GREEN WHITE RED GRAY

FUNCTION REGULATOR(5V) TO THROTTLE THROTTLE RETURN TO REGULATOR THROTTLE SIGNAL TO DISPLAY LIGHT SWITCH TO LIGHTS DISPLAY TO HYD OIL TEMP SWITCH ACCESSORY SOCKET SHIELD ALARM DUAL AUX FUSE TO SWITCH LIGHT & DELAY TIMER RELAY TO FUSES LIGHT FUSE TO LIGHT SWITCH DELAY TIMER PWR REMOTE E‐STOP JUMPER USB DATA+ USB DATA‐ USB VBUS USB SHIELD

150

COMPONENTS LIST REF. NO C1 C4 C5 C6 D1 DS1 DS2 DS3 F1 F10 F11 F12 F13 F14 F15 F16 F17 F2 F3 F4 F5 F6 F7 F8 F9 K1 K2 K3 K4 K5 K6 L1 L2 L3 LS1 R1 R2 R3 S1 S2 S3 S4 S5 S6 S7 S8 S9 SP1 SP2 U1 U2 U3 U4 U5

PART NO. 215‐1165 214‐301 500‐3015 500‐2984 211‐299 215‐2508 215‐2613 215‐2613 215‐0088 211‐295 211‐291 211‐292 211‐289 211‐291 211‐291 211‐291 211‐289 215‐0087 215‐0088 211‐289 211‐293 211‐295 211‐291 211‐293 211‐293 215‐2779 215‐2779 215‐2779 215‐2779 215‐2748 158‐627 150‐4917 150‐4917 306‐603 215‐2294 215‐2237 215‐1711 215‐2636 215‐3188 217‐762 215‐3157 215‐1597 215‐0089 215‐3055 215‐2612 217‐762 214‐854 220‐2704 220‐2527 220‐2731 220‐2587

DESCRIPTION BATTERY ACCESSORY SOCKET ALTERNATOR STARTER ALTERNATOR DIODE FRONT LED LIGHT REAR LED LIGHT ‐ RIGHT REAR LED LIGHT ‐ LEFT PRIMARY FUSE IGN FUSE ALT FLD FUSE ACC SKT FUSE FMS PWR FUSE WORK LIGHTS FUSE DUAL AUX FUSE DELAY TIMER FUSE FMS IGN FUSE ALTERNATOR FUSE GLOW PLUGS FUSE DISPLAY FUSE ENG ECU FUSE STR MTR FUSE FUEL PMP FUSE IGN SW FUSE EGR FUSE GLOW PLUG RELAY STARTER MOTOR RELAY IGNITION RELAY LIGHT & DELAY TIMER RELAY EGR VALVE RELAY ENG STOP RELAY BRAKE SOLD AUX VALVE DUAL AUX VALVE ALARM RESISTOR RESISTOR CAN RESISTOR BATT. DISCONNECT SWITCH IGNITION SWITCH WORK LIGHT SWITCH THROTTLE SWITCH PARK BRAKE SWITCH DUAL AUX SWITCH REMOTE ENG STOP SWITCH DECK SWITCH DETENT SWITCH ENGINE OIL PRESSURE SWITCH HYD. OIL TEMP SWITCH ECU PV485 DISPLAY TELEMATICS VOLT REGULATOR DELAY TIMER

NOTES

YANMAR SUPPLIED YANMAR SUPPLIED 20" BAR LIGHT 6" OVAL LIGHT 6" OVAL LIGHT 60A AMI FUSE 30A MINI FUSE 10A MINI FUSE 15A MINI FUSE 3A MINI FUSE 10A MINI FUSE 10A MINI FUSE 10A MINI FUSE 3A MINI FUSE 80A AMI FUSE 60A AMI FUSE 3A MINI FUSE 20A MINI FUSE 30A MINI FUSE 10A MINI FUSE 20A MINI FUSE 20A MINI FUSE 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 301‐1C‐C‐R1‐12VDC 33‐1AH‐C‐U01‐12VDC BACKHOE OPTION

121 OHM 5.1K OHM 120 OHM

BACKHOE OPTION

YANMAR SUPPLIED YANMAR SUPPLIED OPTIONAL (GPS ONLY)

151

HARNESS LIST REF. NO PART NUMBER QUANTITY 1

215‐2980

1

2 3 4 5 6 7 8

215‐0090 215‐0091 215‐0092 215‐0093 215‐0097 215‐1626 215‐1964

1 1 1 1 1 1 1

DESCRIPTION Frame Harness SK1550 T4 w/S5 updates; Begins with S/N: DWPSK155CL0001418 SK1550 S5; Begins with S/N: DWPSK155JL0001434 Battery Cable (Red) (Battery to Disconnect) Battery Cable (Red) (Starter to Disconnect) Battery Cable (Red) (Fuse panel to Disconnect) Battery Cable (Blk) (Battery to Engine Ground) Dual Aux. Solenoid Valve Harness (Optional) Ground Strap YDT Jumper

152

See loose-leaf schematic included with this manual.

153

ELECTRICAL SCHEMATIC SK1550 - YANMAR TURBO Circuit 0 1 2 2a 2b 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

05

Wire Color Function wht blk red red/wht yel/grn red/wht red/blk red/org blu brn red/brn org org/blu wht/blk gry/wht org/grn red/wht brn/yel red/grn red/blu red/blk red/brn red/yel yel/org yel grn pur org/red pur/yel blk/yel wht/brn tan pnk/blk blu/org pnk/blu gry/blk blu blu/red wht/grn org/wht gry/yel gra/blk

Spare fuse 30a High current ground Battery circuit Alternator to inline 80 amp Maxi Fuse to Battery Starter Soleniod to GEP (22) Start Relay(30) GEP (11) Starter Relay (87) to GEP (70) F3 30a Start Relay GEP (2) ERG Valve Relay (30) to GEP (69) F4 20a ERG Fuse Ignition (1) to GEP (55) F8 10a Fuel Pump fuse Ignition (3) to GEP (65) Accy F2 10a ECU "K" (35) to Ignition (2) Ignition (4) to GEP (50) F7 10a Display fuse Alt. (2) to GEP (44) Alt.(1) to ECU"K" (66) ECU A (12) to DPF Pressure Sensor (4) ECU "K" (77) to DPF Pressure/MID/ Inlet Grnd (2,1,1) FMS (@ Sig) to GEP (38,Diode D1) ECU "K" (63) to DPF Pressure Sensor (5) ECU "K" (24) to DPF Pressure Sensor (3) ECU "K" (68) to GEP (8) EGR Valve Relay (86) ECU "K" (81) to TO DPF Inlet Temp (2) ECU "K" (80) to TO DPF Mid. Temp (2) ECU "K" (73) to GEP (10) Start Relay (86) ECU "K" (28) to GEP (23) Start Relay (85) ECU "K" (70) to GEP (34) Glow Plug Relay (86) ECU "K" (75) to Display (2) & Reisitor Pack (a) ECU "K" (53) to Display (3) & Reisitor Pack (b) GEP (46) Glow Plug Relay (30) to Glow plug Buss Bar ECU "K" (1,3,5) to GEP (68) F5 20a Controller fuse glow plug ring to GEP (35) F11 50amp Display (1) to GEP (56) F7 10a Display GEP (7) EGR Valve Relay (87) to Engine (Red,(1)) ECU "K" (54) to Engine (Red,(2)) ECU "K" (76) to Engine (Red,(3)) ECU "K" (88) to Remote E-Stop (B) from Fuel Pump (1) Dual Aux. Solenoid (1) to Dual Aux. Switch (1) ECU "K" (45) to Engine (Red,(1)) ECU "K" (85) to Engine (Red,(2)) FMS (1 B+)signal to F1 3a fuse GEP (71) F2 10 a Accy Fuse to ACCY. Socket (a) ECU "K" (39) to Engine (Red,(3)) ECU "K" (74) to Engine (Red,(4)) ECU "K" (15) to EOP Switch & GEP (32) R1 resistor 120ohm

ID0387646

154

ELECTRICAL SCHEMATIC SK1550 - YANMAR TURBO

Circuit # Wire Color Description 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 178 79 80 81 82 83 84 85 86 87 88 89 90 91 201

05

org/pur pur/wht brn/yel grn/blu brn/yel org/pur blu/wht tan/blk pur/org blu/yel blu/org grn/blu pur/wht blk/yel org/yel pnk/blk pnk pnk/blu pnk/wht tan/red pur/blk wht/pnk blk org/gry wht/tan wht/grn wht/gry wht/blu grn/red grn/blu brn wht/pur tan/grn brn/org brn/yel wht/gry yel/wht gry/wht org/yel org/grn

ECU "K" (79) to Engine (Red,(5)) ECU "K" (21) to Engine (Red,(6)) ECU "A" (28) to Engine (Red, (7)) ECU "A" (29) to Engine (Red, (8)) ECU "K" (86) to Park Brake switch (6) ECU "K" (87) to Park Brake switch (5) ECU "K" (23) to Engine (Red, (5)) ECU "K" (20) to Engine (Red, (6)) ECU "K" (52) to Engine (Red, (7)) ECU "A" (19) to Engine (Red, (8)) ECU "A" (20) to Engine (Red, (9)) ECU "A" (59) to Engine (Red, (10)) ECU "K" (33) to Engine (Red, (11)) ECU "K" (56) to Engine (Gry,(10)) Timer (6) to Neutral Valve (1) Timer (1) to Plunger Switch (1) Detent Switch (3) to Aux Valve (1) ECU "A" (11) to Engine (Gry,(11)) ECU "A" (51) to Engine (Gry,(12)) ECU "A" (7) to Engine (Gry,(1)) ECU "A" (26) to Engine (Gry,(2)) ECU "A" (25) to Engine (Gry,(3)) ECU "A" (39)Twisted to Engine (Gry,(7)) ECU "A" (54)Twisted to Engine (Gry,(8)) ECU "A" (8) to Engine (Gry,(4)) ECU "A" (37) to Engine (Gry,(5)) ECU "A" (52) To Engine (Gry,(6)) ECU "A" (33) to Engine (Yel, (7)) ECU "A" (16) to Engine (Yel, (8)) ECU "A" (47) to Engine (Yel, (5)) ECU "A" (17) to Engine (Yel, (6)) ECU "A" (48) to Engine (Yel, (3)) ECU "A" (18) to Engine (Yel, (4)) ECU "A" (4) to Engine (Yel, (9,10)) ECU "A" (5) To Engine (Yel, (11,12)) ECU "A" (50) to GEP (26) resistor R1 120ohm Park valve switch (3) to Park Valve (a) ECU "K" (90) to YDT (1,B+) ECU "K" (65) to YDT (4,GND) Backhoe Option Switch

blu/red blu/yel gry/org

Light Switch (2) to Worklights GEP (31) R2 resistor 5.1k to H.O.T Switch GEP (25) R2 resisitor5.1k to Display (5)

bare

ECU "A" (38) Cable to Engine (Gry, (9))

grn/org

Load Valve (1) to Regen Load Relay

GEP (20) Load Valve Relay (86) to Display (4) Display (2) 5v to Warning Alarm (positive +) From Dual Aux. Switch to Relay GEP(pinout 52) Worklight/Dual Aux. Solenoid/Delay timer to Accessory Relay (K4) from GEP(pinout 54) to Light Switch (3) Delay Timer (#3) to GEP (pinout 53) to Plunger (5) & Detent (2) pur/wht Remote E-Stop Jumper blu/org blu/gry blu pur/red pnk/grn org/grn

ID0387646

155

ELECTRICAL SCHEMATIC SK1550 - YANMAR TURBO Ref. # Part # B1 See Notes BT1 215-1165 D1 211-299 DS1 215-2508 DS2-3 215-2613 E1 214-301 F1 211-289 F2 211-292 F3 211-295 F4 211-293 F5 211-293 F6 211-293 F7 211-291 F8 211-293 F9 211-1000 F10 211-310 F11 211-317 F12 211-291 F13 211-291 F14 211-291 G1 See Notes n/a J1 K1 215-2779 K2 215-2779 K3 215-2748 K4 215-2779 n/a K5 L1 158-627 L2 150-4134 L3 150-4917 LS1 306-603 R1 215-2237 R2 215-2294 R3 215-1711 S1 215-2013 S2 215-2636 S3 214-854 S5 215-1597 S6 n/a S7 215-2612 S8 217-762 S9 217-762 S10 215-0089 SP1 n/a SP2 n/a ST1 n/a ST2 n/a U1 n/a U2 220-2555 U3 220-2527 U4 220-2271

05

Component Notes Starter (Supplied byYANMAR, 129136-770011, 12V-1.7kW),S13Battery 12v, 800CCA, 1000CA, RED Top Diode 1Amp MINI ATC LED Bar Light 20"White, Compact OffRoad LED, 54w LED Backup Light 6"Oval 10 LED's, 9~14.8VDC Accesory Socket 3A MINI FUSE FMS Fuse 15A MINI FUSE Accessory Fuse 30A MINI FUSE Start Fuse 20A MINI FUSE EGR Fuse 20A MINI FUSE Controller Fuse 20A MINI FUSE Main Fuse 10A MINI FUSE Display Fuse 20A MINI FUSE Fuel Pump Fuse 80A AMI Alternator Fuse 60A AMI Primary Fuse 50A AMI Glow Plug Fuse 10 mini Fuse LED Light Fuse 10 mini Fuse Delay Timer Fuse 10 mini Fuse Aux Solenoid Fuse Alternator 12V-55amps, (Supplied by YANMAR, 129961-77200) YDT Yanmar Diagnostic Connection G8W-1C7T-R-DC12 Mini Start Relay G8W-1C7T-R-DC12 Mini Glow Plug Relay G8VA-1A4T-R-DC12 Mini EGR Valve Relay G8VA-1A4T-R-DC12 Mini Accessory Relay Remote Engine Stop Relay Backhoe Option Solenoid Valve Unload Relief Solenoid Valve Aux. Valve Audio Alarm Resistor 5.1k ohm,1/4watt, (Blue) Resistor 121 Ohm Resistor pac 120 Ohm Ignition Switch keys Provided Battery Disconnect 32v DC, 300A Current; 1,250a/30Sec.Cranking Hyd. Oil Temp. Sensor Switch Park Brake Switch DPST, 12v, 20A Remote Engine Stop Switch Backhoe Option Deck Plunger Switch NC/NC Detent Switch NO/NC LED Light Switch NO/NC LED Light Switch ILLUMINATED PUSH BUTTON (SPDT) Engine Oil Pressure Switch Yanmar Provided (No CMW Service Part Aval.)

DPT Pressure Sensor Yanmar Provided (No CMW Service Part Aval.)

DPF Mid Temp Yanmar Provided (No CMW Service Part Aval.)

DPF Inlet Temp Yanmar Provided (No CMW Service Part Aval.)

ECU YANMAR(EDC17:Bosch)No CMW Service Part Aval.

Display PV380, unprogrammed unit Telematics Optional (GPS Only) Timer 12v to 12v 2sec timer

ID0387646

156

ELECTRICAL SCHEMATIC SK1550 - YANMAR TURBO

Ref. #

Part #

1

215-0066 215-3113 215-0090 215-0091 215-0092 215-0093 215-0097 215-1626 215-1964

2 3 4 5 6 7 8

05

Quantity Description 1 1 1 1 1 1 1 1

Yanmar Engine/Frame Harness ENDS W/Sn:DWPSK155VJ0000508 Yanmar Engine/Frame Harness BEGINS W/Sn: DWPSK155VJ0000509 Pos.(+) Battery Cable 1 Ga. X 14.5",(Red)(Battery to Disconnect) Pos.(+) Battery Cable 1 Ga. X 45.0",(Red)(Disconnect to Starter) Pos.(+) Battery Cable 1 Ga. X 11.0",(Red)(Disconnect to Fuse Panel) Neg.(-) Battery Cable 1 Ga. X 42.0", (Blk) (Batt. To Engine Ground) Dual Aux. Solenoid Valve Harness (Optional) GROUND STRAP 16" Braid YDT Jumper

ID0387646

157

158

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

8

9

10

15

7

13 6

11 1

3

14 4 5

2 12

05

ID0435888

159

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417 ENGINE 1

ENGINE 3

ENGINE 4

ENGINE 2

Pos CKT

COL

LBL

Pos CKT

COL

LBL

CAVITY PLUG -

1

69

TAN/RED

59

1

100

WHT/BRN

28

-

CAVITY PLUG -

2

70

PUR/BLK

60

2

36

TAN

29

3

81

WHT/PUR

71

3

71

WHT/PNK

61

3

37

PNK/BLK

30

38

4

82

TAN/GRN

72

4

74

WHT/TAN

64

4

129

BLK

1

ORG/PUR

40

5

79

GRN/BLU

69

5

75

WHT/GRN

65

5

54

BLU/WHT

46

50

PUR/WHT

41

6

80

BRN

70

6

76

WHT/GRY

66

6

55

TAN/BLK

47

7

63

BRN/YEL

42

7

77

WHT/BLU

67

7

72

BLK

62

7

56

PUR/ORG

48

8

64

GRN/BLU

43

8

78

GRN/RED

68

8

73

RED

63

8

65

BLU/YEL

49

9

85

BRN/ORG

73

9

62

DRN

84

9

66

BLU/ORG

50

10 86

BRN/ORG

73

10 57

BLK/YEL

53

10 59

GRN/BLU

51

11 87

BRN/YEL

74

11 67

PNK/BLU

57

11 58

PUR/WHT

52

12 88

BRN/YEL

74

12 68

PNK/WHT

58

12 -

-

-

LBL

Pos CKT

COL

1

39

GRY/BLK

33

1

-

2

40

BLU

34

2

3

41

ORG/WHT

37

4

42

GRY/YEL

5

49

6

3

9

2

8 7

RED

1

4

10

5

11

6

ENGINE 2

LBL

12

Pos CKT COL

EXHAUST 2 Pos CKT COL EXHAUST 3

3

9

2

8 7

GRY

1

4

10

5

11

6

ENGINE 3

12

Pos CKT COL

LBL

2

20

RED/WHT 14

3

25

WHT/BLK 11

4

19

BRN/YEL

5

24

GRY/WHT 12

15

Pos CKT

COL

LBL

1

PUR

24

115

14

RED/BLU 17

2

23

GRY/WHT 12

EXHAUST 2

LBL

1

13

RED/BLK

18

2

22

GRY/WHT 12

EXHAUST 1

GRY BLK

1

2 1

1

2

3

4

5

2

6

1

7

2

8

3

9

4

10

5

11

6

12

GLOW PLUG

YEL

1

Pos CKT COL

EXHAUST 3

GLOW PLUG

ENGINE 4

EXHAUST 1

LBL

8 6 5

7

2

RED

1

3

4

ENGINE 1

-AEOP EOP Pos CKT COL 1

45

05

LBL

1

GRY/BLK 39

ID0435888

160

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

TO ALT. Pos CKT COL

LBL

1

48

ORG/BLU 10

2

110

ORG

9

TO ALT. 1

TO ALT RING-INSTALL BOOT FIRST Pos CKT COL 1

2

REMOTE E-STOP CAP Pos CKT COL

LBL

GROUND 2

GROUND 1

119 RED/WHT 2A

TO ALT RING-INSTALL BOOT FIRST

Pos CKT COL

LBL

Pos CKT COL

LBL

1

1

1

1

STARTER SOLENOID Pos CKT COL 1

116

1

BLK

GROUND 1

127 BLK

GROUND 2

LBL

47

PUR/WHT

201

B

47

PUR/WHT

201

C

-

CAV-PLUG -

A

REMOTE E-STOP CAP

LBL

YEL/GRN 2B

C B A

STARTER SOLENOID

REMOTE E-STOP Pos CKT COL

LBL

A

105

ORG/GRN 13

B

18

BLU/ORG

31

C

136

BLK

1

REMOTE E-STOP

A B C

1

-A-

05

-B-

ID0435888

161

ELECTRICAL DIAGRAM

LBL

1 1 137 BLK YANMAR ENGINE HARNESS RED/BLK 4 ENDS WITH S/N: DWPSK155JL0001417 23 117 9 YEL/ORG 21

2

26

Pos CKT COL

GEP

LBL

Pos CKT COL

LBL

Pos CKT COL

CavPlug

-

37 126 WHT

0

55 118

RED/ORG 5

20 -

CavPlug

-

38 110 ORG

9

56 92

BLK/YEL

27

21 -

CavPlug

-

39 -

CavPlug

-

57 -

CavPlug

-

22 -

CavPlug

-

40 -

CavPlug

-

58 173

PUR/RED

89

4

114

PUR/YEL

5

11

RED/BRN 19

23 102

BLK

1

41 -

CavPlug

-

59 174

PUR/RED

89

6

116

YEL/GRN

2B

24 103

RED

2

42 -

CavPlug

-

60 175

PUR/RED

89

7

100

WHT/BRN 28

25 96

GRY/ORG 83

43 126 WHT

0

61 106

RED/BRN

8

8

15

RED/GRN 16

26 90

WHT/GRY 75

44 107 ORG/GRN 13

62 124

RED

2

9

-

CavPlug

-

27 -

CavPlug

-

45 -

CavPlug

-

63 123

RED

2

10 -

CavPlug

-

28 -

CavPlug

-

46 -

CavPlug

-

64 122

RED

2

11 -

CavPlug

-

29 -

CavPlug

-

47 -

CavPlug

-

65 104

BLU

6

12 -

CavPlug

-

30 -

CavPlug

-

48 -

CavPlug

-

66 121

RED

2

13 -

CavPlug

-

31 99

BLU/YEL

82

49 125 RED

2

67 111

ORG/GRN 13

14 -

CavPlug

-

32 46

GRY/BLK 39

50 108 RED/BRN 8

15 115

PUR

24

33 -

CavPlug

-

51 -

155 BLU/RED 81

16 138

BLK

1

34 -

CavPlug

-

52 158 BLU

132 BLK

17 101

RED/WHT 3

35 172

18 10

RED/YEL

36 89

1

LIGHT BAR

LBL

19 -

LBL

LIGHT BAR Pos CKT COL 1

GEP

GEP

GEP Pos CKT COL

20

68 8

ORG/RED 25

-

69 117

RED/BLK

88

70 101

RED/WHT 3

PUR/RED 89

53 147 ORG/GRN 91

71 113

WHT/GRN 36

RED/BRN 8

54 154 PNK/GRN 90

72 112

BLU/RED

CavPlug

4

35

BLK

1

2

67 61 55 49 43 37 31 25 19 13 7

1

68 62 56 50 44 38 32 26 20 14 8

2

69 63 57 51 45 39 33 27 21 15 9

3

70 64 58 52 46 40 34 28 22 16 10 4 71 65 59 53 47 41 35 29 23 17 11 5 72 66 60 54 48 42 36 30 24 18 12 6

GEP

-CYDT

CAP FOR YDT

Pos CKT COL

1 YDT 1 2 3

6 5 4

LBL

1

141

GRY/WHT 77

2

31

YEL

22

3

35

GRN

23

4

144

ORG/YEL 178

5

-

CavPlug

-

6

-

CavPlug

-

CAP FOR Y...

BLK

Pos CavPlug

6 5 4

1 2 3

1

CavPlug

2

CavPlug

3

CavPlug

4

CavPlug

5

CavPlug

6

CavPlug

DISPLAY DIAG.

-D-B-

-E-

J

G

05

DISPLAY DIAG.

A

B

K

H M

L

F

E

Pos CKT

COL

C

A

142

GRY/WHT 77

LBL

D

B

143

ORG/YEL 178

F

146

GRN

23

M

145

YEL

22

ID0435888

162

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417 V380 12S

V380 12S Pos CKT COL

LBL

Pos CKT COL

-

7

-

V380 6S LBL

Pos CKT

COL

LBL

CavPlug -

1

94

BLK/YEL

27

1

-

CavPlug

2

98

BLU/GRY 87

8

-

CavPlug -

2

28

YEL

22

3

-

CavPlug

-

9

-

CavPlug -

3

32

GRN

23

4

-

CavPlug

-

10 -

CavPlug -

4

-

CavPlug

-

5

-

CavPlug

-

11 -

CavPlug -

5

96

GRY/ORG 83

6

-

CavPlug

-

12 -

CavPlug -

6

134

BLK

1

WARN (-) 3146039

RESISTOR

V380 12S

V380 6S

BLK

GRA

BLK

B

A C

7 8

9 10 11 12

6

4

5

3

2 1

WARN (-) Pos CKT COL 1

6 5 4

1 2 3

98

LBL

BLU/GRY 87

WARN (+) WARN (+) Pos CKT COL

RESISTOR COL

LBL

A

30

YEL

22

B

34

GRN

23

C

-

CavPlug

-

1

93

LBL

BLK/YEL 27 START SW

START SW

Pos CKT COL

4 5 6

Pos CKT

3 2 1

-C-

BLK

CAP FOR RESISTOR

A B

ACC. SKT

LBL

1

118 RED/ORG 5

2

12

BRN

7

3

104 BLU

6

4

108 RED/BRN 8

5

106 RED/BRN 8

6

-

-

-

ACC. SKT Pos CKT COL

LBL

A

113 WHT/GRN 36

B

135 BLK

1

1 3

2

1 8

6

5

4 7

LIGHT SWITCH

LIGHT SWITCH

05

Pos CKT COL

LBL

2

176 BLU/RED

81

3

154 PNK/GRN

90

ID0435888

163

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

PARK SW Pos CKT COL

LBL

2

95

BLK/YEL

27

3

91

YEL/WHT 76

5

53

ORG/PUR 45

6

52

BRN/YEL 44

PARK SW

DETENT INTERRUPT SWITCH

8

7

1

4

8

7

2

5

1

4

6

2

5

3

6

3

DETENT INTERRUPT SWITCH Pos CKT

COL

LBL

2

160

BLK/YEL

27

3

156

PNK/ORG

56

4 3

1 2

BLK

1 2

4 3

DUAL AUX CAP

DUAL AUX SWITCH

FMS

CAP FOR FMS

DUAL AUX SWITCH

Pos CKT COL

LBL

Pos CKT COL LBL

1

112 BLU/RED 35

1

166 GRN 32

2

109 ORG/GRN 13

8 7 6 5

2

165 BLK 1

3

133 BLK

1

1 2 3 4

3

158 BLU 88

4

-

-

4

167 GRN 32

5

169 YEL

22

6

171 GRN

23

7

-

CavPlug

-

5 6 7 8

8

-

CavPlug

-

4 3 2 1

CavPlug

GRA

CAP FOR FMS Pos CavPlug 1

CavPlug

2

CavPlug

3

CavPlug

4

CavPlug

FMS GRA

AUX. VALVE Pos CKT COL 1 2 PARK BRAKE VALVE Pos CKT COL A

91

B

140 BLK

LBL

152 ORG/YEL 54 153 BLK

1

AUX. VALVE BLK

LBL

DUAL AUX. SOLENOID CAP BLK

YEL/WHT 76

1

1

2 1

PARK BRAKE VALVE

2

3015792 DUAL AUX. SOLENOID HRNS

B A

Pos CKT

COL

LBL

1

157

GRN

32

2

159

BLK

1

DUAL AUX. SOLENOID HRNS 2

1

-D-

-F-

-E-

-G-

1

05

ID0435888

164

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

ECU K ECU K Pos CKT COL

LBL

ECU K Pos CKT COL

ECU A

ECU K LBL

Pos CKT COL

LBL

1

5

ORG/RED

25

34 -

CavPlug

-

67 -

CavPlug

2

2

BLK

1

35 12

BRN

7

68 15

RED/GRN 16

3

6

ORG/RED

25

36 -

CavPlug

-

69 -

CavPlug

-

4

3

BLK

1

37 -

CavPlug

-

70 9

YEL/ORG

21

5

7

ORG/RED

25

38 -

CavPlug

-

71 -

YEL/ORG

-

6

4

BLK

1

39 41

ORG/WHT 37

72 -

YEL/ORG

-

7

-

CavPlug

-

40 -

CavPlug

-

73 11

RED/BRN 19

8

-

CavPlug

-

41 -

-

74 42

GRY/YEL

38

9

-

CavPlug

-

42 -

CavPlug CavPlug

-

75 168

YEL

22 30

-

10 -

CavPlug

-

43 -

CavPlug

-

76 37

PNK/BLK

11 -

CavPlug

-

44 -

CavPlug

-

77 21

GRY/WHT 12

12 -

CavPlug

-

45 39

CavPlug GRY/BLK 33

78 -

YEL/ORG

13 -

CavPlug

-

46 -

CavPlug

-

79 49

ORG/PUR 40

14 -

CavPlug

-

47 -

CavPlug

-

80 13

RED/BLK

18

15 44

GRY/BLK

39

48 -

CavPlug

-

81 14

RED/BLU

17

16 -

CavPlug

-

49 -

CavPlug

-

82 -

YEL/ORG

-

17 -

CavPlug

-

50 -

CavPlug

-

83 -

YEL/ORG

-

18 -

CavPlug

-

51 -

CavPlug

-

84 -

YEL/ORG

-

19 -

CavPlug

-

52 56

PUR/ORG 48

85 40

BLU

34

20 55

TAN/BLK

47

53 170

GRN

23

86 52

BRN/YEL

44

21 50

PUR/WHT

41

54 36

TAN

29

87 53

ORG/PUR 45

22 -

CavPlug

-

55 -

CavPlug -

88 16

BLU/ORG 31

23 54

BLU/WHT

46

56 57

BLK/YEL

89 -

YEL/ORG

24 19

BRN/YEL

15

57 -

CavPlug -

90 43

GRY/WHT 77

25 -

CavPlug

-

58 -

CavPlug -

91 -

YEL/ORG

-

26 -

CavPlug

-

59 -

CavPlug -

92 -

YEL/ORG

-

27 -

CavPlug

-

60 -

CavPlug

-

93 -

YEL/ORG

-

28 10

RED/YEL

20

61 -

CavPlug

-

94 -

YEL/ORG

-

29 -

CavPlug

-

62 -

CavPlug

-

30 -

CavPlug

-

63 20

RED/WHT 14

31 -

CavPlug

-

64 -

CavPlug

32 -

CavPlug

-

65 38

ORG/YEL 178

33 58

PUR/WHT

52

66 48

ORG/BLU 10

53

-

-

1

3

5

2

4

6

7 29 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 40 19 41 20 42 21 43 22 44 23 45 24 46 25 47 26 48 27 49 28 50

Pos CKT COL

51 73 52 74 53 75 54 76 55 77 56 78 57 79 58 80 59 81 60 82 61 83 62 84 63 85 64 86 65 87 66 88 67 89 68 90 69 91 70 92 71 93 72 94

ECU A 60 45 5944 58 43 57 42 56 41 55 40 54 39 53 38 52 37 5136 50 35 49 34 48 33 47 32 46 31

-

ECU "K"

30 15 2914 2813 2712 26 11 25 10 24 9 23 8 22 7 21 6 20 5 19 4 18 3 17 2 16 1

ECU A LBL

Pos CKT COL 31 -

LBL

1

-

CavPlug

-

CavPlug -

2

-

CavPlug

-

32 -

CavPlug -

3

-

CavPlug

-

33 77

WHT/BLU 67

4

83

BRN/ORG 73

34 -

CavPlug -

5

84

BRN/YEL

74

35 -

CavPlug -

6

-

CavPlug

-

36 -

CavPlug -

7

69

TAN/RED

59

37 75

WHT/GRN 65

8

74

WHT/TAN 64

38 62

DRN

84

9

-

CavPlug

-

39 72

BLK

62

10 -

CavPlug

-

40 -

CavPlug -

11 67

PNK/BLU

57

41 -

CavPlug -

12 25

WHT/BLK

11

42 -

CavPlug -

13 -

CavPlug

-

43 -

CavPlug -

14 -

CavPlug

-

44 -

CavPlug -

15 -

CavPlug

-

45 -

CavPlug -

16 78

GRN/RED 68

46 -

CavPlug -

17 80

BRN

70

47 79

GRN/BLU 69

18 82

TAN/GRN

72

48 81

WHT/PUR 71

19 65

BLU/YEL

49

49 -

CavPlug -

20 66

BLU/ORG

50

50 90

WHT/GRY 75

21 -

CavPlug

-

51 68

PNK/WHT 58

22 -

CavPlug

-

52 76

WHT/GRY 66

23 -

CavPlug

-

53 -

CavPlug -

24 -

CavPlug

-

54 73

RED

25 71

WHT/PNK 61

55 -

CavPlug -

26 70

PUR/BLK

60

56 -

CavPlug -

27 -

CavPlug

-

57 -

CavPlug -

28 63

BRN/YEL

42

58 -

CavPlug -

29 64

GRN/BLU

43

59 59

GRN/BLU 51

30 -

CavPlug

-

60 -

CavPlug -

63

ECU A

-F-G-

-H-

1 05

ID0435888

165

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

GLOW PLUG RING PRIMARY

Pos CKT COL

LBL 26

114 PUR/YEL

Pos CKT COL

Pos CKT COL

LBL

1

1

2

GLOW PLUG RING

120 RED

1

LBL

119 RED/WHT 2A

60A.

PRIMARY

REF: PLUNGER SWITCH 215-2612 NC - 1&5 NO - 4&8

ALT.

ALT.

60A

DECK SWITCH

80A.

Pos CKT COL

LBL

1

-

CavPlug -

2

-

CavPlug -

3

-

CavPlug -

4

149 BLK/YEL 27

5

-

CavPlug -

6

-

CavPlug -

7

-

CavPlug -

8

151 PUR/WHT 55

DELAY TIMER Pos CKT COL

151 PUR/WHT 55

2

156 PNK/ORG 56

DECK SWITCH 3 1 2 3 4

TO FUEL PUMP

5 6 7 8

147 ORG/GRN 91

4

150 BLK

1

5

152 ORG/YEL

54

6

-

-

CavPlug

DELAY TIMER

FUEL PUMP Pos CKT COL

BLK

LBL

1

17

BLU/ORG 31

2

128

BLK

1

2 6 5 4

1

BACKUP LIGHT LT Pos CKT

TO HOT SWITCH TO HOT SWITCH Pos CKT COL 99

B

131 BLK

COL COL

COL COL

BLK 9003 BLK SHK WRAP

BLK 9007

BLK SHK WRAP

RED 9005 RED BLU/RED161

RED 9008

RED BLU/RED163

WHT 9006 WHT BLK 163

WHT 9009

WHT BLK 162

LBL

BACKUP LIGHT LT BLK

1

WHT RED

A

1 2 3

BACKUP LIGHT RT Pos CKT

BLU/YEL 82

A

LBL

1

BACKUP LIGHT RT BLK

WHT RED

B

-H-

1

05

ID0435888

166

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417

F12 F1

F13

72

F14

54

24

6

F2 OMRON

10

3 F3

10

10

30

10

OMRON

K4

K1

G8V-IC7T-R-DC12

G8V-IC7T-R-DC12

OMRON K2

20 F4

G8V-IC7T-R-DC12

86

20

10

10

20

121 Ω 5.1K Ω

30

30

SONG CHUAN 303-1AH-C-U01 12VDC 87

K3

85

F5

F6

67

49 F7 F8

F9

R2

D1

19

1

R1

3141030 FRONT LOADING K1- START RELAY K2-GLOW PLUG RELAY K3-EGR VALVE RELAY K4-WORKLIGHT/DUAL AUX/DELAY TIMER RELAY -----------------------F1-3A-FMS F2-15A-ACCY. F3-30A-START F4-20A-EGR F5-20A-CONTROLLER F6-10A-FUEL PUMP F7-10A-DISPLAY F8-20A-MAIN F9-30A-POWER RELAY F12-LED WORKLIGHTS F13-DELAY TIMER F14-DUAL AUX SOLENOID ---------------------------R1-121 OHM RESISTOR R2-5.1k OHM RESISTOR D1-DIODE RIGHT ARROW

05

ID0435888

167

ELECTRICAL DIAGRAM

YANMAR ENGINE HARNESS ENDS WITH S/N: DWPSK155JL0001417 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

215-3113 500-3015 215-2613 215-2612 220-2587 215-2508 220-2555 306-603 215-1597 217-762 150-4917 500-2984 215-2013 215-0086 214-301

DESCRIPTION

ENGINE/FRAME HARNESS ALTERNATOR LED LAMP (WHITE) PLUNGER SWITCH DETENT OPERATOR PRESENT CONTROLLER LED LIGHT BAR (20") PV380 V2 DISPLAY AUDIO ALARM ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) ROCKER SWITCH (SPDT) VALVE (SDS100) STARTER (YANMAR) IGNITION SWITCH COOPER BUSSMAN (3) FUSE HOLDER ACCESSORY SOCKET

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REPLACED BY 220-10032 PV380 V3 DISPLAY. BEGINS WITH S/N: DWPSK155XXXXXXXXX.

NOTE:

05

ID0435888

168

SK1550 GEP ENGINE HARNESS BEGINS WITH S/N DWPSK155PP0002859

8

9 10 11

6

7

3

3

13 2 14

1 12 12

02

ID0765912

169

SK1550 GEP ENGINE HARNESS BEGINS WITH S/N DWPSK155PP0002859 REF PART NO. NUMBER

QTY

1 2 3 6 7 8 9 10 11 12 13 14

1 STARTER (YANMAR) 1 ALTERNATOR 2 LED LAMP (WHITE) 1 LED LIGHT BAR (20") 1 AUDIO ALARM 1 PV485 DISPLAY 1 ROCKER SWITCH (DPST) ON-OFF (W/ LOCK) 1 ROCKER SWITCH (SPDT) 1 VALVE (SDS100) 1 FRAME HARNESS (SK1550 S5) 1 PLUNGER SWITCH 1 DETENT OPERATOR PRESENT CONTROLLER

500-2984 500-3015 215-2613 215-2508 306-603 220-2704 215-1597 217-762 150-4917 215-2980 215-2612 220-2587

DESCRIPTION

REMARKS

SEE NOT SHOWN

NOT SHOWN:

FUSE BLOCK DECAL 270-00010

FOOTNOTES:

NOTE:

02

ID0765912

170

ELECTRICAL DIAGRAM

SK1550 S5 BEGINS WITH S/N DWPSK155PN0002342

TO DISPLAY TO ACC SOCKET TO THROTTLE TO ALARM TO VOLT REGULATOR

TO DUAL AUX SWITCH TO DETENT SWITCH TO PARK BRAKE TO YDT

TO EXHAUST

TO LIGHT SWITCH TO IGN SWITCH TO USB

TO GLOW PLUG TO ECU

1 TO FMS TO AUX VALVE TO DUAL AUX TO BRAKE SOLENOID TO FUEL PUMP

TO HYD TEMP TO LIGHT

TO FUSE BLOCK TO DISCONNECT

TO ENGINE TO OIL PRESSURE TO ALTERNATOR TO STARTER

TO ENGINE GROUND

TO TIMER TO BATTERY (-) TO LIGHT

01

TO DECK SWITCH

ID0724499

171

ELECTRICAL DIAGRAM

SK1550 S5 BEGINS WITH S/N DWPSK155PN0002342

01

ID0724499

172

ELECTRICAL DIAGRAM

SK1550 S5 BEGINS WITH S/N DWPSK155PN0002342 REF PART NO. NUMBER

QTY

1

1 FRAME HARNESS (SK1550 S5)

215-3408

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724499

173

174

ELECTRICAL DIAGRAM

FRAME HARNESS; SK1550 T4 W/S5 UPDATES; BEGINS WITH S/N: DWPSK155CL0001418 SK1550 S5; BEGINS WITH S/N: DWPSK155JL0001434

TO DISPLAY

1

TO REAR LIGHT

TO ALTERNATOR

2 TO BATTERY

TO GROUND

02

ID0597402

175

ELECTRICAL DIAGRAM

FRAME HARNESS; SK1550 T4 W/S5 UPDATES; BEGINS WITH S/N: DWPSK155CL0001418 SK1550 S5; BEGINS WITH S/N: DWPSK155JL0001434

02

ID0597402

176

ELECTRICAL DIAGRAM

FRAME HARNESS; SK1550 T4 W/S5 UPDATES; BEGINS WITH S/N: DWPSK155CL0001418 SK1550 S5; BEGINS WITH S/N: DWPSK155JL0001434 REF PART NO. NUMBER

QTY

215-2980 1 215-1711 2 215-0065

FRAME HARNESS 1 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 1 E-STOP JUMPER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING WIRE HARNESS USE KIT 190-10078.

NOTE:

02

ID0597402

177

178

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 14 1/2",RED)

TO BATTERY DISCONNECT

TO POS. (+) BATTERY POST

1

01

ID0408024

179

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 14 1/2",RED) REF PART NO. NUMBER

QTY

1

1 POS. (+) BATTERY CABLE (1 GA X 14-1/2", RED)

215-0090

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0408024

180

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 45",RED)

1

TO STARTER

TO BATT DISCONNECTOR

01

ID0408057

181

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 45",RED) REF PART NO. NUMBER

1

215-0091

QTY

DESCRIPTION

REMARKS

1 POS.(+) BAT CABLE (1GA X 45", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0408057

182

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 11",RED)

TO FUSE PANEL

TO BATTERY DISCONNECT

1

01

ID0408025

183

ELECTRICAL DIAGRAM

POS (+) BAT CABLE(1GA X 11",RED) REF PART NO. NUMBER

QTY

1

1 POS. (+) BATTERY CABLE(1 GA X 11",RED)

215-0092

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0408025

184

ELECTRICAL DIAGRAM

NEG. BATTERY CABLE(1GA X 42", BLK)

TO ENGINE GROUND

1 TO NEG. (-) BATTERY POST

01

ID0408101

185

ELECTRICAL DIAGRAM

NEG. BATTERY CABLE(1GA X 42", BLK) REF PART NO. NUMBER

QTY

1* 215-0093

1 NEG.(-) BATTERY CABLE(1GA X 42", BLK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0408101

186

ELECTRICAL DAIGRAM

DUAL AUX.SOLENOID HARNESS

TO DUAL AUX. SOLENOID

1

TO ENGINE HARNESS

01

ID0416883

187

ELECTRICAL DAIGRAM

DUAL AUX.SOLENOID HARNESS REF PART NO. NUMBER

QTY

1

1 DUAL AUX. SOLENOID HARNESS

215-0097

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0416883

188

GPS/TELEMATICS

6

8 5 1

3 4 2

01

7

ID0442179

189

GPS/TELEMATICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

4 LOCKNUT (#10-24) 4 BOLT (#10-24 X 2", SOC) 1 GPS BRACKET 2 FLG LOCKNUT (5/16-NC) 2 SMOOTH FLG LK BOLT (5/16-NC X 1.0") 1 GPS/CELLULAR COMBO ANTENNA 3M 1 BASIC TELEMATICS MODULE 1 FMS HARNESS- PROMION TELEMATICS

106-048 106-137 302-4857 105-003 106-011 222-5103 220-2527 215-2424

DESCRIPTION

REMARKS

FOR GPS ONLY. SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR TELEMATICS PACKAGE USE 220-2569 TELEMETICS UNIT W/GLUE (NO DATA PLAN)

NOTE:

01

ID0442179

190

BATTERY AND FUSE BLOCK

BEGINS WITH S/N: DWPSK155CL0001547

18

16 14

17

13

9

12

8 10 3 4 11 5

6 6 15

7

19 2

20

1 02

ID0597821

191

BATTERY AND FUSE BLOCK

BEGINS WITH S/N: DWPSK155CL0001547 REF PART NO. NUMBER

QTY

1 105-994 2 106-097 3 303-2873 4 105-834 5 105-826 6 215-0088 7 215-0087 8 215-2636 9 106-850 10 106-428 11 215-0086 12 215-0090 13 215-0092 14 215-0091 15 215-0093 16 105-053 17 105-072 18 215-2308 19 215-3034 20 303-3616

2 FLG LOCKNUT (5/8-NC) 2 FLG BOLT (5/8-NC X 1-3/4",GD8) 1 TOP BATTERY BRACKET 2 FLG LOCKNUT (3/8-NC) 2 FLG LK BOLT (3/8-NC X 1") 2 MEGA 60A FUSE 1 MEGA 80A FUSE 1 SQUARE DISCONNECT SWITCH (300A) 4 LOCKNUT (M5-0.80) 4 SCREW(M5-0.80X14MM,SOC) 1 COOPER BUSSMAN (3) FUSE HOLDER 1 POSITIVE BATTERY CABLE 1 TRI FUSE CABLE 1 STARTER CABLE 1 NEGATIVE BATTERY CABLE 2 NUT (3/8 NC) HEX 2 LOCK WASHER (3/8") 1 STARTER BOOT 1 BATTERY, 12V 1 BATTERY TRAY

DESCRIPTION

REMARKS

NOT SHOWN:

215-1626

1

BATTERY GROUND STRAP

FOOTNOTES:

NOTE:

02

ID0597821

192

BATTERY AND FUSE BLOCK ENDS WITH S/N: DWP155JL0001546

20

18 16

19

15

11

14 10 12 5 6 13 7

8 8 17

9

1 4

2

3 03

ID0423192

193

BATTERY AND FUSE BLOCK ENDS WITH S/N: DWP155JL0001546 REF PART NO. NUMBER

QTY

1 215-1165 2 302-2970 3 105-994 4 106-097 5 302-3103 6 105-834 7 105-826 8 215-0088 9 215-0087 10 215-2636 11 106-850 12 106-428 13 215-0086 14 215-0090 15 215-0092 16 215-0091 17 215-0093 18 105-053 19 105-072 20 215-2308

1 OPTIMA BATTERY 1 BATTERY BRACKET 2 FLG LOCKNUT (5/8-NC) 2 FLG BOLT (5/8-NC X 1-3/4",GD8) 1 TOP BATTERY BRACKET 2 FLG LOCKNUT (3/8-NC) 2 FLG LK BOLT (3/8-NC X 1") 2 MEGA 60A FUSE 1 MEGA 80A FUSE 1 SQUARE DISCONNECT SWITCH (300A) 4 LOCKNUT (M5-0.80) 4 SCREW(M5-0.80X14MM,SOC) 1 COOPER BUSSMAN (3) FUSE HOLDER 1 POSITIVE BATTERY CABLE 1 TRI FUSE CABLE 1 STARTER CABLE 1 NEGATIVE BATTERY CABLE 2 NUT (3/8 NC) HEX 2 LOCK WASHER (3/8") 1 STARTER BOOT

DESCRIPTION

REMARKS

NOT SHOWN:

215-1626

1

BATTERY GROUND STRAP

FOOTNOTES:

NOTE:

03

ID0423192

194

NOTES:

ID0134963

195

ACCESSORIES

196

4' BUCKET

1

5 2 4

6 3

5 7

8

01

ID0422926

197

4' BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

302-3201 1 48" BUCKET (1/4 CU YD) 300-7090 7 BOLT-ON TOOTH ADAPTER 300-7091 7 DUAL PURPOSE TOOTH 106-548 14 SCREW (M12-1.75X40MM, CSK) 106-685 28 LOCKNUT(M12-1.75,PRV TRQ,10.9) 105-1283 7 COIL PIN 302-3197 1 CUTTING EDGE 105-2250 14 SCREW (M12-1.75 X 35MM, CSK)

REMARKS

INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 INCLUDED IN 190-2086 AND 190-2087, QTY OF 14 PER KIT INCLUDED IN 190-2086 INCLUDED IN 190-2087 INCLUDED IN 190-2087

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0422926

198

5' BUCKET

1

5 4

2

3 6

5 7 8

02

ID0422856

199

5' BUCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

302-3209 1 60" BUCKET (1/2 CU YD) 300-7090 9 BOLT-ON TOOTH ADAPTER 300-7091 9 DUAL PURPOSE TOOTH 105-1283 9 COIL PIN 106-685 36 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-752 18 SCREW (M12-1.75X50MM,CSK SOC) 302-3202 1 CUTTING EDGE 106-548 18 SCREW (M12-1.75X40MM, CSK)

REMARKS

SEE FOOTNOTE 1 INCLUDED IN 190-2088 INCLUDED IN 190-2088 INCLUDED IN 190-2088 INCLUDED IN 190-2088 AND 190-2089, QTY OF 18 PER KIT INCLUDED IN 190-2088 INCLUDED IN 190-2089 INCLUDED IN 190-2089

NOT SHOWN:

FOOTNOTES:

1. USE 302-6082 FS BUCKET (1/2 CU YD) WITH FULL SIZE ADAPTER PLATE

NOTE:

02

ID0422856

200

BRUSH GUARD KIT I

5 8 4

1

7

3

6 2

02

ID0450680

201

BRUSH GUARD KIT I REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-2742 302-5969 105-833 108-168 302-5961 105-834 105-826 116-525 105-003

QTY

DESCRIPTION

REMARKS

- BRUSH GUARD KIT I 1 BRUSH GUARD 2 FLG LOCKNUT (1/2-NC) 2 SHLD BOLT (5/8 X 3/4" X 1/2-NC) 2 BENT BUMPER PLT 4 FLG LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1") 2 BUMPER 2 FLG LOCKNUT (5/16-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0450680

202

WEIGHT KIT

6 3 2 4 5

1

06

ID0451967

203

WEIGHT KIT REF PART NO. NUMBER

1 2 3 4 5 6

190-2759 375-1192 302-6581 106-147 105-309 105-3046 105-237

QTY

DESCRIPTION

REMARKS

- WEIGHT KIT 8 WEIGHT 4 WEIGHT PIN 4 WASHER (1-1/8") 4 JAM NUT (1-1/8-NC) 4 BOLT (1/2-NC X 6", GD 8) 4 WASHER (.515")

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0451967

204

NOTES:

ID0134963

205

MISCELLANEOUS

206

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

207

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

208

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

209

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

210

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

211

212

Related Publications Component

Ass’y

P/N

Model: SK1550 .................. Parts Manual .................................................................... ............. 053-2980 SK1550................... Operators Manual ............................................................. ............. 053-2996 SK1550 .................. Technical Supplement ..................................................... ............... ………..

Filters Engine: Air Filter Parts Assembly ................................................................................................... 194-093 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter Element (spin-on) – (YANMAR) ......................................................................... 500-2348 Water Separator Paper Filter ........................................................................................... 500-2532 Fuel Filter Element (spin-on) – (YANMAR) ...................................................................... 500-2349 Hydraulic Oil Filter: Filter Element (1-UNF) ..................................................................................................... 149-412

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

213

ID0040564

214

ID0135281