Ditch Witch RWIII Roto Witch Parts Manual 053-418

Roto Witch

Parts Manual

CMW

®

Issue 9

053-418

1

Roto Witch ISSUE NO. 09PL-06/14 For Replacement Copy Order P/N 053-418

This manual contains information concerning the following models: RW-III & RW-IV Roto Witch Attachments

Copyright 1992, 1993, 1994, 1995, 1996, 2004, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0040765

2

3

FOREWORD___________ This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers.

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

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CONTENTS ________________________ Roto Witch III

Miscellaneous

Decal Location RW-III ............................... 8 Electrical Diagram – Begins ...................... 16 Roto Witch III – Begins ............................. 12 Wet Bore Unit ......................................... 14

Bolt/Nut Torque Chart – 052-201................ 86 Dash O-Ring/Thread Chart – 800-301 ....... 89 Parts Manual Change Request ............... 97 Related Publications ................................ 90 Warranty Registration ............................. 94

Roto Witch IV Aux Manifold Kit – 191-272 ........................ 34 Boring Control Hydraulics – Present Prod. .. 60 Boring Control Hydraulics – Early Style ...... 56 Boring Control Hydraulics – HT25 ............. 58 Decal Location Roto Witch IV ................. 20 Electrical Diagram – Early Style ................. 42 Electrical Diagram – Harness .................... 40 Electrical Diagram – HT25 ........................ 44 Electrical Diagram – Present Prod. ............. 46 Electrical Diagram – RC/RW Option ........... 38 Optional Manifold Hydraulics – HT25 ........ 62 Electrical Mounting – HT25 ....................... 32 Electrical Mounting – Present Prod. ............ 30 Hydraulic Schematic – HT25 .................... 50 Hydraulic Schematic ............................... 48 Motor Mount – Early Style .......................... 24 Motor Mount – HT25 ................................. 28 Motor Mount – Present Prod. ...................... 26 Option Hydraulics – Backhoe/Roto Witch ..... 54 Option Hydraulics – Reel Carrier ................ 52 Remote Control Handle ........................... 36

Boring Components Bearing Swivel ........................................ 74 Console & Steps – Hand Control ................ 72 Drilling Tools – Dry Bore – Present Prod. ....... 66 Drilling Tools – Wet Bore ........................... 68 Hydraulic Motor – Tapered Keyed Shaft ........ 76 Hydraulic Control Valve – Single Spool ....... 82 Pulling Tools ........................................... 70 Solenoid Control Valve – Begins ............... 80 Solenoid Control Valve – Early Style .......... 78

ID0135112

6

7

ROTO WITCH-III

8

9

10

11

12

ROTO WITCH III

FOR 3210, 4010, 5010, 6510 AND 7510 (BEGINS WITH S/N 2C0179)

10

2 5

23

34

31 16 14

38

7 6

33

18

15

39 35

42

17

12

20

24

37 36

4 1 29

9

13

19 8

3 26

11

21 B

A

28 27

36

22 32

41 25

12

5 30

29

01

ID0140482

13

ROTO WITCH III

FOR 3210, 4010, 5010, 6510 AND 7510 (BEGINS WITH S/N 2C0179) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

105-349 362-244 105-065 165-915 105-090 105-137 105-168 362-243 105-229 105-261 110-254 105-185 115-010 115-706 154-035 155-707 154-049 155-707 154-514 155-130 155-705 155-580 155-777 155-931 155-933 158-583 159-006 167-035 180-723 180-760 181-441 182-092 182-061 190-173 182-155 190-125 182-227 178-926 190-883 215-079 215-691 215-693 215-692 351-215 351-219 105-186 363-024 215-454 110-058 110-223 110-057 105-518

QTY

1 1 2 1 8 8 3 1 2 4 1 3 1

DESCRIPTION

CASTLE NUT (1-NF) RIGHT GRILLE LOCKNUT (1/2-NC) KEY (5/16" X 1") BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) BOLT (3/8-NC X 2",SOC) LEFT GRILLE BOLT (1/2-NC X 2") BOLT (1/4-NC X 1-1/2",SOC) PULL PIN (5/16" X 2-5/8") SCREW (#10-24 X 1/2,RD SLT) ZERK, (02N, 22.5) SPIRAL WRAP 1 CONNECTOR (12J-10S) O-RING (910 D90) 1 CONNECTOR (12J-10S90) 0-RING (910 D90) 2 HOSE (12JFX-62"-2250) 1 PLUG (06S) O-RING (906 D90) 1 HYDRAULIC MOTOR 2 O-RING (119 D90) 1 QDC BODY (12-12S/J) 1 QDC ADAPTER (12-12S/J) 1 SOLENOID CONTROL VALVE 1 MANIFOLD 1 SPLINE STUB 1 CROSS/BEARING KIT (1-1/8") BEARING CAP 1 MOUNTING BOSS 1 YOKE (1-1/4", 5/16 KWY) 1 QUICK DISCONNECT YOKE SLIDE LOCK REPAIR KIT 1 YOKE SLIDE LOCK REPAIR KIT-PAWL 1 QUICK DISCONNECT YOKE 1 ROTO-WITCH YOKE - SLIDE LOCK REPAIR KIT TOGGLE SWITCH 1 STRAIN GRIP (08N) 1 RECEPTACLE CABLE 1 PLUG CABLE 1 ROTO WITCH FRAME 1 YOKE GUARD 2 NUT (#10-24) 1 BRACKET 1 CONNECTOR (4-WAY, FM, M) 1 MACHINE BUSHING (1.000, 18GA) 1 LATCH BRACKET 1 CLAMP (1/2") 1 COTTER PIN (1/8" X 1-1/2")

REMARKS

INCLUDES REF. NO. 13

TAPERED WITH KEYWAY QUICK DISCONNECT YOKE, PLASTIC COLLAR STEEL COLLAR INCL. REF. NO.'S 30 AND 38

TAPERED WITH KEY, INCLUDE (1) NUT AND REF.NO. 4

PLASTIC SLEEVE YOKE REPAIR W/182-155 STEEL SLEEVE YOKE

F/N 1 F/N 2

NOT SHOWN

FOOTNOTES:

A. BLACK WIRE IS GROUNDED B. WHITE WIRE CONNECTS TO "B" TERMINAL OF THE IGNITION SWITCH 1. SERVICE BULLETIN 052-699 2. THE REPAIR KIT FOR THE 182-155 YOKE IS 190-125. THE REPAIR KIT FOR THE 182-277 YOKE IS 190-883.

01

ID0140482

14

WET BORE UNIT (RW III)

32

35 6

23 15

15

13

5

10 2

36

34

21 4 31 20

1

30

25

3 24

26

9

26 28 27

8

16 14 22

29 12

11 7

17 18 17

19

33

C

801-772

15

WET BORE UNIT (RW III) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

022-037 105-032 4 105-047 1 105-090 2 105-137 2 105-808 1 105-812 1 110-058 AR 115-176 1 115-003 1 155-777 1 115-490 1 115-491 1 115-563 1 125-405 1 154-035 2 155-707 154-515 1 155-013 2 155-303 1 155-506 1 155-576 1 155-915 1 155-933 1 159-004 1 165-913 1 165-998 2 180-118 2 180-620 1 180-656 1 180-657 1 181-448 1 351-222 1 351-225 1 351-228 1 361-578 2 361-584 1 362-196 1

DESCRIPTION

WET BORE ATTACHMENT RW III BOLT (3/8-NC X 3/4") LOCKNUT (3/8-NC) BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) BOLT (3/8-NC X 7") WASHER (1/2") MACHINEY BUSHING (1.000",18GA.) REDUCER (12N-12GF, BRASS) ZERK (1/4-NF, STR) O-RING (119 D90) EXPANDER RING (2.125") DETENT RING (2.500") COMPRESSION SPRING BRONZE BUSHING (1.000") CONNECTOR (12J-10S) O-RING (910 D90) HOSE (12JFX-48"-2250) UNION (12N-12NFX) HOSE (3/4-NPT X 26") WATER PUMP HYDRAULIC MOTOR WATER STRAINER QDC ADAPTER (12-12S/J) QDC BODY (12-12SF/JF) KEY (1/4" X 7/8") WOODRUFF KEY (1/4" X 5/8") BRASS BUSHING (1.25") SHIFT COLLAR CLUTCH HUB SHIFT HUB SPACER WATER PUMP MOUNT LOCK PIN WATER SWIVEL PARTS ASS'Y SHIFT PADDLE SHIFTER COVER

REMARKS

INCLUDES REF. NO. 25

FOOTNOTES

1. REFER TO INSTALLATION DIAGRAM 050-091

NOTE:

C

801-772

16

17

18

NOTES:

19

ROTO WITCH-IV

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

AUX MANIFOLD KIT RT70/90/115

3

2 1 11

10

4

12 9 8

14

7 5

15 16

25 6

13 17

18 19 20

15

20

24 21

23 22

06

ID0091574

35

AUX MANIFOLD KIT RT70/90/115 REF PART NO. NUMBER

QTY

191-272 191-134 105-069 106-497 153-575 153-576 155-935 155-933 155-936 155-958 154-308 154-300 106-332 153-189 106-387 313-572 106-385 214-933 106-848 214-758 106-379 214-759 106-542 110-212 106-429 106-138 155-709

4 4 1 1 1 1 1 1 1 1 3 1 3 1 4 1 2 2 1 1 1 1 1 1

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

DESCRIPTION

REMARKS

RT70/90/115 AUX MANIFOLD KIT RT70/90/115 AUX MANIFOLD KIT WASHER (.406") FLG SCREW (M10-1.50 X 35mm) RW PRESSURE LINE RW RETURN LINE DUST CAP (1/2" - 3/4") QDC ADAPTER (12-12S/J) DUST PLUG (1/2" - 3/4") TRICK QDC BODY (12-14S) CONNECTOR (10O-12S) CONNECTOR (10O-12S90) SCREW (M10-1.50 X 70mm) AUXILIARY MANIFOLD FLG LOCKNUT (M10-1.50) MANIFOLD BRACKET FLG LOCKNUT (M6-1.00) ROTOWITCH IV HARNESS FLG SCREW (M6-1.00 X 25mm) REMOTE CONTROL FLG LK SCREW (M6-1.00 X 20mm) SOLENOID CABLE SCREW (M5-0.80X16mm, PAN PLPS) CONDUIT CLAMP (5/16") LOCK WASHER (M5) NUT (M5-0.80) O-RING (912 D90)

INCL. REF. #'S 1-17 & SEE FOOTNOTE 2 INCL. REF. #'S 1-14

SEE FOOTNOTE 1

OPTION

NOT SHOWN:

FOOTNOTES: 1. HARDLINE P/N 153-575 WILL NOT BE USED WITH A BACKHOE OR REEL CARRIER INSTALLED ON THE

MACHINE. USE CAP P/N 154-324 ON THE BULKHEAD ON THE TRACTOR. REFER TO "OPTIONS HYDRAULICS" PAGE FOR ROTOWITCH INSTALLATION WITH BACKHOE OR REEL CARRIER. 2. THIS OPTION CANNOT BE USED WITH BACKFILL BLADE CYLINDER GUARD KIT 191-285 BECAUSE OF INTERFERANCE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

06

ID0091574

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

BORING CONTROL HYDRAULICS ROTO WITCH IV - HT25

19 FOOTNOTE 2

10 9

19

7 3

6

20

5 4

2 8 P

T

1

21 11

12

14

18 13 FOOTNOTE ( 1 )

17

22

15

16

17 18 22

02

ID0147604

59

BORING CONTROL HYDRAULICS ROTO WITCH IV - HT25 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

153-280 1 157-051 2 159-101 1 105-079 4 106-215 4 105-072 3 105-098 3 155-757 2 106-389 2 106-330 2 117-677 1 106-386 2 159-007 1 190-184 AR 155-935 1 155-936 1 159-004 1 190-184 AR 154-234 2 154-837 2 154-233 2 362-745 1 158-584 1 154-256 2

DESCRIPTION

REMARKS

HYDRAULIC MOTOR O-RING (024 D90) HYDRAULIC MANIFOLD LOCK WASHER (1/4") BOLT (1/4-NC X 4") LOCK WASHER (3/8") BOLT (3/8-NC X 3") O-RING (021 D70) WASHER (M8) SCREW (M8-1.25 X 70MM) ABRASION SLEEVE (1.75" X 21.5) FLG LOCKNUT (M8-1.25) QDC ADAPTER (12-12SF/JF) SEAL REPAIR KIT DUST CAP (1/2" - 3/4 ") DUST PLUG (1/2" - 3/4 ") QDC BODY (12-12SF/JF) SEAL REPAIR KIT CONNECTOR (08O-12S) HOSE (08OFX90S-34"-3000) CONNECTOR (08S-08O) VALVE SHIELD SOLENOID CONTROL VALVE UNION (08O-08OFX90)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGE ENTITLED "HYDRAULICS MOTOR-TAPERED KEYED SHAFT" FOR SEAL REPAIR KIT. 2. QUICK ADAPTER P/N 159-007 AND ASSOCIATED HYDRAULIC HOSE CONNECT TO "P" (PRESSURE) PORT ON VALVE P/N 158-584.

3. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

NOTE:

02

ID0147604

60

61

62

63

64

NOTES:

65

BORING COMPONENTS

66

DRILLING TOOLS - DRY BORE PRESENT PRODUTION

4 6 7 20

13 2 19

20

3

2

25 5

19

1

3

22 1

24 21 14

25

17 18

23

15 10 9

8 16 5 12 11

11

ID0051775

67

DRILLING TOOLS - DRY BORE PRESENT PRODUTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

DESCRIPTION

105-085 1 LOCKNUT (1/4-NC) 105-106 1 BOLT (1/4-NC X 2") 105-525 1 ROLL PIN (3/16" X 1-1/4") 351-143 1 1.380" SAND BIT 351-030 1 ALL THREAD (1-NC X 2-3/4") 351-135 1 1.50" THREADED COMPACTION BIT 351-137 1 1.75" THREADED COMPACTION BIT 351-139 1 2.00" THREADED COMPACTION BIT 351-141 1 2.25" THREADED COMPACTION BIT 351-136 1 1.50" SLIP-LATCH COMPACTION BIT 351-138 1 1.75" SLIP-LATCH COMPACTION BIT 351-140 1 2.00" SLIP-LATCH COMPACTION BIT 351-142 1 2.25" SLIP-LATCH COMPACTION BIT 351-095 AR ROD SECTION (5') 351-096 AR ROD SECTION (10') 351-009 TOOL JOINT 351-155 1 ADAPTER (7/8-NC X 1-NC) 351-156 1 ADAPTER (7/8-NC X SLIP LATCH) 351-236 1 CONNECTOR SHAFT 167-035 1 SPLINE STUB 351-255 AR STEM SECTION (5') 351-256 AR STEM SECTION (10') 351-265 STEM SUB-ASS'Y 351-238 HEX SLEEVE 190-137 SLIP LATCH COUPLER REPAIR KIT 351-154 DETECTION ROD 105-702 SET SCREW (3/8-NC X…" CUP) 351-345 STOP 220-010 SLIM DETECTION SONDE 118-097 1 DRILL STRING GUIDE ASSEMBLY 351-351 1 HAND HELD GUIDE ROD 351-020 GUIDE ROD 351-347 ROD GUIDE 351-266 1 SLIP LATCH PIN W/ THREADS 351-267 1 SLIP LATCH COUPLER 351-272 1 SLIP-LATCH UNCOUPLER - ONE PIN 351-275 1 ADAPTER 351-355 1 ADAPTER 351-310 1 1.5" TWO PRONG ROCK BIT 351-311 1 2" TWO PRONG ROCK BIT 351-312 1 3" TWO PRONG ROCK BIT 351-313 1 BIT BODY 351-314 1 BIT BODY 351-331 1 FROST AUGER (1.5") 351-332 1 FROST AUGER (3.0") 351-337 1 1.5" SPADE BIT

REMARKS

OBSOLETE

THREADED, 1-NC, OBSOLETE THREADED, 1-NC 1-NC, WELD - ON REPLACEMENT END

SLIP LATCH THREADED, 1-NC SLIP - LATCH SLIP - LATCH WELD-ON REPLACEMENT WELD-ON REPLACEMENT SEE FOOTNOTE 3 OBSOLETE OBSOLETE OBSOLETE SEE FOOTNOTE 4 INCL DANGER TURNING SHAFT DECAL (273-078), OBSOLETE OBSOLETE OBSOLETE FEMALE THREADED TO MALE SLIP-LATCH FEMALE THREADED TO FEMALE SLIP-LATCH SLIP-LATCH MALE TO MCLAUGHLIN FEMALE SLIP-LATCH FEMALE TO MCLAUGHLIN MALE SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 1.5" AND 2" BITS FOR 3" BITS FOR 1.5" AND 2" BITS FOR 3" BITS SEE FOOTNOTE 1

FOOTNOTES:

1. BIT BODY (REF 21) OR FROST AUGER (REF 23) AND ROLL PIN (REF 3) NEEDED TO COMPLETE BIT ASSEMBLY. 2. BIT BODY (REF 22) OR FROST AUGER (REF 24) AND BOLT AND NUT (REF 1 AND 2) NEEDED TO COMPLETE BIT ASSEMBLY. 3. KIT INCLUDES (1) 105-535 ROLL PIN, (1) 115-618 COMPRESSION SPRING & (1) 351-234 COUPLING SEAR. 4. INCLUDES (1) 273-078 DANGER TURNING SHAFT DECAL AND (2) 110-015 BLACK GRIPS. NOTE:

11

ID0051775

68

DRILLING TOOLS - WET BORE 2

7

5 4

11

10

15

16

3

6

13

12

18

17

14

1

8

21

19

20

9

07

ID0051776

69

DRILLING TOOLS - WET BORE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

351-095 AR 351-096 AR 351-065 1 351-013 1 351-014 1 351-059 1 351-031 1 351-020 AR 351-026 1 351-094 1 351-015 1 351-023 1 368-132 1 259-365 1 351-030 AR 351-032 AR 351-010 AR 351-009 AR 351-012 AR 351-011 AR 357-563 1 106-772 1 357-564 1 357-565 1 357-562 1 357-561 1 357-560 1

DESCRIPTION

REMARKS

ROD SECTION (5') ROD SECTION (10') REAMER (4-3/4") REAMER (6") REAMER (8") REAMER (10") REAMER (12") GUIDE ROD (75") 2" FISHTAIL WATER BIT (1-NC) 3-3/4" WATER REAMER (1-NC) 2-1/4" WATER BIT (12N) CUTTER 2.5 EXPANDER SHAFT WRENCH ALL THREAD (1-NC X 2-3/4") ADAPTER (12N X 1-NC) TOOL JOINT (1-NC) TOOL JOINT (1-NC) TOOL JOINT (12N) TOOL JOINT (12N) 3.0 EXPANDER W/ CUTTERS SET SCREW (M10-1.50X12MM, DOG) 3.5 EXPANDER W/ CUTTERS 4.0 EXPANDER W/ CUTTERS 4.0 EXPANDER 3.5 EXPANDER 3.0 EXPANDER

OBSOLETE

OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE

FOR 1" STD PIPE FOR 1" XH PIPE FOR 3/4" STD PIPE FOR 3/4" XH PIPE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0051776

70

PULLING TOOLS

16 17

3

2

13 8

6

12 4

10 5

13

03

7

1

9

11

15

1

3 2 10 14

ID0051774

71

PULLING TOOLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

105-053 105-075 105-117 105-535 106-133 106-134 110-289 115-618 351-147 351-148 351-149 351-150 351-153 351-230 351-234 351-246 351-340 185-901 185-902 185-903 185-904 185-906 185-907 185-913 354-046 354-047 354-048 354-049 354-050 354-051 190-137

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

NUT (3/8-NC) BOLT (3/8-NC X 2") WASHER (5/16") ROLL PIN (1/8" X 5/8") STUD BOLT (7/8-NC X 2.400"} STUD BOLT (7/8-NCX2.4",3/8-NC) ANCHOR SHACKLE (5/16") COMPRESSION SPRING (.625") 2.5" REAMER 3" REAMER 3.5" REAMER 4" REAMER BEARING SWIVEL SLIP LATCH PIN COUPLING SEAR SWIVEL ADAPTER (7/8-NC X SLIP-LATCH) PULLING GRIP (3/8" TO 1/2") PULLING GRIP (1/2" TO 3/4") PULLING GRIP (3/4" TO 1-1/4") PULLING GRIP (1-1/4" TO 2") PULLING GRIP (2" TO 2-3/4") PULLING GRIP (2-3/4" TO 3-1/2") PULLING GRIP (3-1/2" TO 4-1/4") ADAPTER (16N) ADAPTER (24N) ADAPTER (32N) ADAPTER (40N) ADAPTER (48N) ADAPTER (64N) SLIP-LATCH COUPLER REPAIR KIT

REMARKS

INCL. REF. NO.'S 4, 8 AND 12

INCL. REF. NO.'S 4, 8 AND 12

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0051774

72

CONSOLE AND STEPS

UNIT WITH STANDARD HAND CONTROL GROUP DRIVE

10

8

5

15

3

SEE FOOTNOTE 2 1

9

14 2 7 2 13 6

4 12

2 11 3 13

04

ID0127910

73

CONSOLE AND STEPS

UNIT WITH STANDARD HAND CONTROL GROUP DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

501-325 4 105-827 18 105-834 16 106-396 2 105-118 2 115-318 AR 106-124 2 364-024 1 364-148 1 110-730 1 364-023 1 364-143 1 160-428 1 181-998 2 313-019 1 313-061 2 313-088 1 105-361 1

DESCRIPTION

FLANGE LOCK BOLT (5/16-NC X 5/8") FLG LOCK BOLT (3/8-NC X 1-1/4") FLANGE LOCKNUT (3/8-NC) WASHER (M10) FLATWASHER (3/8 STD.) NON-SKID DECKING BOLT (M10-1.5 X 10mm) RIGHT STEP FUEL TANK RIGHT STEP FUEL TANK STEERING WHEEL CAP LEFT STEP FUEL TANK LEFT STEP FUEL TANK STEERING WHEEL FIREWALL / CONSOLE SPACER CONSOLE SUPPORT PLATE SHIM CONSOLE JAM NUT (13/16-NEF)

REMARKS

USE 4 @ 17.5" ENDS WITH S/N 3J0796 BEGINS WITH S/N 3J0797 & SEE FOOTNOTE 1 ENDS WITH S/N 3J0796 BEGINS WITH S/N 3J0797 & SEE FOOTNOTE 1

ENDS WITH S/N 3J0796

NOT SHOWN:

216-004

2

COVER (2GA)

USE WITH CONSOLE 313-088

FOOTNOTES:

1- NEW FUEL TANKS & STEPS ARE REQUIRED FOR REAR STEER. 2- EARLY MODEL 3500: PARTS ARE NO LONGER AVAILABLE. REPLACE WITH CURRENT PRODUCTION PARTS, REF. NO.'S 8, 10, & 15.

NOTE:

04

ID0127910

74

BEARING SWIVEL

2 4

6 5 1

3

04

ID0051773

75

BEARING SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

351-153 106-132 110-499 115-003 125-446 126-007 126-008

QTY

1 1 1 1 1 1

DESCRIPTION

BEARING SWIVEL SHLD BLT (1/2" X1-1/2",3/8-NC) EYE NUT (3/8-NC) ZERK (1/4-NF, STR) BRONZE BUSHING (.500") TAPERED BEARING (.500") TAPERED RACE (1.380")

REMARKS

INCL REF NOS 1 THRU 6

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0051773

76

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4

2

1

5

1

6

08

ID0051772

77

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

155-579 155-580 153-280 500-347 155-771 155-760 165-915 105-418 105-501

QTY

DESCRIPTION

REMARKS

1 3 1 1 1 1

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08

ID0051772

78

79

80

81

82

HYDRAULIC CONTROL VALVE SINGLE SPOOL

10

11 12

5 6 18

9

1 8 19 10 2

7

17 22 14

16 4 3

13

02

15

ID0127379

83

HYDRAULIC CONTROL VALVE SINGLE SPOOL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-621 500-186 500-185 105-079 105-226 105-512 115-178 500-054 500-055 500-056 500-057 500-058 500-059 500-060 500-061 501-179 500-065 500-066 500-182 500-184 500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE 1 RELIEF BALL 1 O-RING (110, D70) 1 LOCK WASHER (1/4) 1 WASHER (5/16) 1 COTTER PIN (3/32 X 3/4") 1 PLUG (06N, SQ FM HD) 1 LEVER BRACKET 2 LOCK WASHER (1/4") 2 BOLT (1/4-NC X 5/8", SLOT HD) 2 CUP SEAL 1 CONTROL VALVE LEVER 1 LEVER PIN 4 BOLT 1 DETENT BONNET 1 SCREW (1/4 X 1/2) 1 COMPRESSION SPRING 1 SPOOL COLLER 1 COMPRESSION SPRING 1 RELIEF SEAT NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER TO INSTALLATION DIAGRAM 050-088.

2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

84

NOTES:

85

MISCELLANEOUS

86

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

87

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

88

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

89

90

Related Publications Component

Ass’y

P/N

Model: RWIII IV .............. Parts Manual ......................................................... ............ 053-418 RW ..................... Operators Manual .................................................. ............ 054-435 RW ..................... Repair Guide (Service Manual) .............................. ............ 055-521 RW ..................... Supplementary Maint Guide .................................. ............ 050-633 RW ..................... Special Tools Guide .............................................. ............ 052-901

91

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Model: __________

Parts Manual No.: _____-_____

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

/ Text

/ Graphics

/ Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

92

93

94