Ditch Witch RT95M Tier 3 Tractor Parts Manual 053-1240 - PDF DOWNLOAD

RT95M Tier 3 Parts Manual

Issue 11

053-1240

1

RT95M Tier 3 ISSUE NO. 11 PL-09/19 For Replacement Copy Order P/N 053-1240

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT95M Tier 3

Copyright 2008, 2009, 2011, 2012, 2013, 2014, 2017, 2019 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals

Location ...................................................... 8

Engine Components

John Deere Engine ..............................16, 20 John Deere Engine Service ..................24, 26 Muffler and Air Filter ............................... 28 Muffler Guard Kit ..................................... 32 Muffler Support ....................................... 30 Radiator/Oil Cooler .................................. 34

Powertrain

Axle Sensor, Rear Steer ............................ 66 Axle, Axle Housing – Rigid ......................... 68 Axle, Axle Housing – Steerable ................... 56 Axle, Bevel Gear/Pinion Set ..................... 50 Axle, Diff. Lock – Steerable/Rigid ................. 58 Axle, Differential – Rigid ............................ 60 Axle, Differential – Steerable ...................... 62 Axle, Double Joint – Steerable .................... 52 Axle, Reduction Gears – Rigid .................... 72 Axle, Swivel & Steer Cyl. – Steerable .......... 54 Axle, Wheel Hub – Rigid ............................ 70 Axle, Wheel Hub/Reduction Gear ............. 64 Brake Caliper – Powershift........................... 78 Brake Caliper – Service ............................... 80 Brake Kit ................................................... 86 Differential ............................................... 44 Park Brake ................................................ 84 Powershift Drive Line ................................ 74 Powershift Transmision ........................... 40 Service Brake System ............................... 82 Tilt Frame Diff. Mount .........................46, 48 Tire & Wheel (38 x 18.00-20 E10tl) .......... 76 Transfer Case ............................................ 42

Frame Components

4-Post ROPS ............................................ 126 Air Conditioning Kit ................................ 134 Backfill Blade Assembly .......................... 124 Battery Installation ................................. 108 Cab Heater Assembly ............................. 132 Cab Kit ............................................ 128, 130 Canopy & Light Kit .................................. 136 Counterweight/Grille ............................... 92 Engine Enclosure ...................................... 94 Fender & Covers ....................................... 96 Counterweight, Front ............................... 90 Fuel Tank – RT 95/RT 115 T3 ...................... 112 Fuse Block Assembly .............................. 110 Gauge Panel Assembly ........................... 106 Hydraulic Reservoir ................................. 116 Seat Platform ......................................... 120 Seat Swivel & Base ................................. 122 Sound Blanket ........................................ 138 Tape Dispenser ....................................... 140 TDM Module .......................................... 100 Tilt Steering – Power Shift ......................... 104 Trench Depth Meter Module ................. 100 Trench Depth Meter/Odometer Mt. ..... 102

Control Components

Backfill Blade Controls ........................... 152 Backfill Blade Cylinder Guard ................. 162 Foot Throttle .......................................... 148 Ground Speed Direction Hand Control .. 144 Hand Throttle .......................................... 146 Hydrostatic Pump Linkage ............. 158, 160 Powershift Lever .................................... 150 Rear Steer Control .................................. 154 Rear Steer Manual Control Kit ............... 156

ID0218892

6

CONTENTS______________________ Hydraulics

Auxiliary Drive Lubrication ..................... 172 Auxiliary Hydraulics ................................ 170 Backfill Blade .......................................... 176 Backfill Blade Valve ................................ 178 Frame Tilt ............................................... 184 Ground Drive Motor ............................... 174 Hydraulic Control Valve (3-Spool) .......... 188 Cylinder – 2.0” x 1.0” x 3.38” ...................... 190 Cylinder – 2.0” x 1.25” x 8.0” ...................... 192 Cylinder – 3.0” x 1.75” x 8.0” ...................... 194 Hydraulic Filter ....................................... 166 No Frame Tilt/No Rear Steer Option ..... 186 Power Steering Valve ............................. 180 Powershift Manifold .............................. 168 Rear Steer ............................................... 182

Electrical

*See Technical Supplement for Further Electrical Information ................ #053-1243

Miscellaneous

Bolt/Nut Torque Chart ........................... 200 Filters ...................................................... 206 Optional Kits ........................................... 206 Related Publications ............................... 206 Replacement O-Ring Chart ..................... 205 Warranty Registration ............................ 208

ID0218892

7

DECALS

8

DECAL LOCATION RT95 TIER 3

1

41

21

40 5

4

28 10 13

39

14

43 32

29 38 26

25

17

35 15

19

36

04

ID0203901

9

DECAL LOCATION RT95 TIER 3

45

46

47

49

48

9

8

34

50 44 7 11

12 3 19

17

6 18 31 37

27 19 29 17 2

04

10

ID0203901

10

DECAL LOCATION RT95 TIER 3

33 23 4.50”

20 7.00”

2.25”

2.00”

42

.75”

.75”

1.00”

1.00”

24 30

29

6.00”

2.00”

BATTERY DOOR 2.00”

29

22 1.00”

.50” 2.00”

1.00” 16

04

ID0203901

11

DECAL LOCATION RT95 TIER 3 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

270-2243 270-2242 273-092 700-151 273-263 273-213 273-094 273-095 273-100 275-400 270-1866 270-2245 270-1862 273-104 270-1268 273-109 273-490 273-491 273-246 273-455 274-291 274-318 274-375 274-442 274-724 275-361 275-033 273-475 275-070 700-064 275-120 275-148 273-452 275-185 275-303 275-497 270-5127 273-197 273-239 270-1023 273-267 700-062 700-063 273-292 273-458 273-449 273-496 270-4537 270-1865 270-1539

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

RT95HT3 DECAL KIT RT95MT3 DECAL KIT GROUND DRIVE CONTROL GROUND DRIVE CONTROL 1 AND 2 SHIFT MOBILE-WORK AXLE LOCK/AUXILIARY STEER/TILT/THROTTLE BFB FUNCTIONS NOTICE OIL LEVEL GROUND DRIVE SPEED GROUND DRIVE SPEED HORN FUSE PANEL DITCH WITCH LOGOTYPE TEST PORTS RT95 MODEL ID STRIPE LEFT RT95 MODEL ID STRIPE RIGHT RIGID LOGO PLACARD LUBRICATION CHART SOUND POWER TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION WARNING ONE CALL NOTIFICATION PARKING BRAKE NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL WARNING RUNAWAY POWER BEYOND/RETURN/PRESSURE RESERVOIR (THF) FUEL TANK (DIESEL) NOTICE COOLANT WARNING SINGLE OPERATOR WARNING ROLLOVER OIL DRAIN-ID BATTERY OVERHEAD CONSOLE RELAY PANEL NOTICE HYDRAULIC OIL LEVEL DITCH WITCH BATTERY DIESEL FUEL CAP HYDRAULIC OIL CAP FRAME NOSE CASTING WEIGHT EDT CRUISE CONTROL OVERLAY NOTICE ENGINE SPEED REAR STEER REEL CARRIER LED DISPLAY

REMARKS

SEE FOOTNOTE 3 RT95H RT95M

RT95H RT95M

RT95H

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 1 RT95H; SEE FOOTNOTE 3 RT95M

FOOTNOTES

1. NOT PART OF KIT. 2. 273-197 NOT PART OF KIT. PROVIDED IN CANOPY AND LIGHT KIT 600-382.

3. NOT PART OF KIT. PROVIDED IN CRUISE CONTROL KIT 604-968.

04

ID0203901

12

DECAL LOCATION RT95 TIER 3 REF PART NO. NUMBER

46 47 48 49 50

270-1538 270-1540 270-2244 270-1864 275-087

QTY

1 1 1 1 1

DESCRIPTION

REMARKS

LED DISPLAY LED DISPLAY COLD START ROTATION DIRECTION IGNITION SWITCH DECAL

FOOTNOTES

04

ID0203901

13

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

JOHN DEERE ENGINE

19

RT95 T3 FLEX BEGINS WITH S/N:CMWRT95HEC0000425; CMWRT95MVC0000423 33 24

40

31

35

18

21

34 39

12 28

16 41

43

44

42 1 9 8

7 38 26 27 45 22

32 30

25 11

24

19

6 4

29

23

5 17 14

10

4

13

24

24 36

02

2

20

3

15

37

ID0297612

17

JOHN DEERE ENGINE

RT95 T3 FLEX BEGINS WITH S/N:CMWRT95HEC0000425; CMWRT95MVC0000423 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

195-1734 1 154-324 1 149-624 1 110-353 2 116-044 AR 153-160 1 215-1524 1 217-565 1 217-247 1 107-009 1 337-369 1 184-427 1 116-946 2 159-625 1 106-709 2 106-527 2 310-599 1 178-358 1 107-002 2 106-643 2 156-277 1 106-545 2 107-723 2 106-266 9 107-001 4 106-336 2 105-475 2 156-276 1

DESCRIPTION

ENGINE - DEERE DIESEL CAP (10OF) BK S/O COUPLER (10O-10H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (5/8", SOLD PER 1") S/O COUPER (18M-10H45) SENDER, OIL PRESSURE (0-100PSI), SD TEMPERATURE SENDER 100 - 280 F WATER TEMPERATURE ADAPTER FLG LK SCREW (M12-1.75 X 25MM) FRONT ENGINE BRACKET BOSS ENGINE SHOCK MOUNT FUEL FILTER HOSE (06O) FLG LK NUT (M12-1.75) SCREW (M14-2.00 X 50mm) MOUNT SLEEVE FLG LK SCREW (M10-1.50 X 30mm) SCREW (M16-2.00 X 25mm, SOC) COMPRESSION NUT (05T) LOCKNUT (M16-2.0,PRV TRQ,10.9) SCREW (M16-2.00 X 70mm, SOC) FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25mm) SCREW (M12-1.75 X 90mm) WASHER (1/2") FERRULE (05T)

REMARKS

USE 1 @ 5.75"

POSITION METAL FACE TO FRAME BOTTOM

NOT SHOWN:

215-1604 1X 2 FEMALE, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR 215-1605 1X 2 TPA, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR 215-1606 2X CAVITY PLUG, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR

FOOTNOTES:

NOTE:

02

ID0297612

18

JOHN DEERE ENGINE

RT95 T3 FLEX BEGINS WITH S/N:CMWRT95HEC0000425; CMWRT95MVC0000423 REF PART NO. NUMBER

QTY

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

1 1 1 4 1 1 2 2 1 1 1 1 1 2 2 1

323-365 323-634 324-592 106-382 315-534 106-124 194-478 106-386 106-989 156-228 106-396 156-275 307-068 307-069 106-640 106-385 115-180

DESCRIPTION

FILTER MOUNT SUPPORT FILTER MOUNT BRACKET FLG LK SCREW (M10-1.5 X 20mm) FILTER MOUNT SCREW (M10-1.50 X 110mm) ENGINE OIL FILTER FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 35mm) ELBOW (02NF-02NF90) WASHER (M10, HARDENED) TUBE CONNECTOR (04H-05T) CABLE BRACKET LEVER BRACKET SCREW (M6-1.00 X 20MM, BUT SOC) FLG LOCKNUT (M6-1.00) ALL THREAD (1/8-NPT)

REMARKS

MECHANICAL UNITS ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0297612

19

20

JOHN DEERE ENGINE

19

RT95 T3 ENDS WITH S/N_________________.

33 24

40

31

35

18

21

34 39

12 28

16 41

43

44

42 1 9 8

7 38 26 27 45 22

32 30

25 11

24

19

6 4

29

23

5 17 14

10

4

13

24

24 36

06

2

20

3

15

37

ID0198778

21

JOHN DEERE ENGINE

RT95 T3 ENDS WITH S/N_________________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

195-1291 1 154-324 1 149-624 1 110-353 2 116-044 AR 153-160 1 215-1524 1 217-565 1 217-247 1 107-009 1 337-369 1 184-427 1 116-946 2 159-625 1 106-709 2 106-527 2 310-599 1 178-358 1 107-002 2 106-643 2 156-277 1 106-545 2 107-723 2 106-266 9 107-001 4 106-336 2 105-475 2 156-276 1

DESCRIPTION

ENGINE - DEERE DIESEL CAP (10OF) BK S/O COUPLER (10O-10H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (5/8", SOLD PER 1") S/O COUPER (18M-10H45) SENDER, OIL PRESSURE (0-100PSI), SD TEMPERATURE SENDER 100 - 280 F WATER TEMPERATURE ADAPTER FLG LK SCREW (M12-1.75 X 25MM) FRONT ENGINE BRACKET BOSS ENGINE SHOCK MOUNT FUEL FILTER HOSE (06O) FLG LK NUT (M12-1.75) SCREW (M14-2.00 X 50mm) MOUNT SLEEVE FLG LK SCREW (M10-1.50 X 30mm) SCREW (M16-2.00 X 25mm, SOC) COMPRESSION NUT (05T) LOCKNUT (M16-2.0,PRV TRQ,10.9) SCREW (M16-2.00 X 70mm, SOC) FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25mm) SCREW (M12-1.75 X 90mm) WASHER (1/2") FERRULE (05T)

REMARKS

USE 1 @ 5.75"

POSITION METAL FACE TO FRAME BOTTOM

NOT SHOWN:

215-1604 1X 2 FEMALE, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR 215-1605 1X 2 TPA, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR 215-1606 2X CAVITY PLUG, METRI-PACK 150; USE FOR PLUG ON WATER-FUEL CONNECTOR

FOOTNOTES:

NOTE:

06

ID0198778

22

JOHN DEERE ENGINE

RT95 T3 ENDS WITH S/N_________________.

REF PART NO. NUMBER

QTY

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

1 1 1 4 1 1 2 2 1 1 1 1 1 2 2 1

323-365 323-634 324-592 106-382 315-534 106-124 194-478 106-386 106-989 156-228 106-396 156-275 307-068 307-069 106-640 106-385 115-180

DESCRIPTION

FILTER MOUNT SUPPORT FILTER MOUNT BRACKET FLG LK SCREW (M10-1.5 X 20mm) FILTER MOUNT SCREW (M10-1.50 X 110mm) ENGINE OIL FILTER FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 35mm) ELBOW (02NF-02NF90) WASHER (M10, HARDENED) TUBE CONNECTOR (04H-05T) CABLE BRACKET LEVER BRACKET SCREW (M6-1.00 X 20MM, BUT SOC) FLG LOCKNUT (M6-1.00) ALL THREAD (1/8-NPT)

REMARKS

MECHANICAL UNITS ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0198778

23

24

JOHN DEERE ENGINE SERVICE

RT95 T3 FLEX BEGINS WITH S/N:CMWRT95HEC0000425; CMWRT95MVC0000423 1

2

4

6 5

3

7 8 10

03

9

ID0297532

25

JOHN DEERE ENGINE SERVICE

RT95 T3 FLEX BEGINS WITH S/N:CMWRT95HEC0000425; CMWRT95MVC0000423 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

195-1734 194-478 1 499-944 170-1062 1 215-1437 1 195-1337 1 195-1356 1 106-090 4 106-248 4 195-2635 1 195-1377 1

DESCRIPTION

ENGINE - DEERE DIESEL ENGINE OIL FILTER OIL FILTER SEAL RING FAN BELT ALTERNATOR 65 AMP (REMAN) FAN SPACER FAN, 24" LOCK WASHER (M10) SCREW (M10-1.50 X 150MM) FILTER, PRIMARY FUEL SECONDARY FUEL FILTER

REMARKS

195-1171 SUPERSEDED 195-1378; 195-2635 SUPERSEDES 195-1171

NOT SHOWN:

053-1231 1 194-254 1 195-1376 1 165-883 1 213-080 2 159-586 -

JOHN DEERE T3 OPERATOR MANUAL STARTER THERMOSTAT GASKET, THERMOSTAT WHEEL SPEED SENSOR SPEED SENSOR O-RING

FOOTNOTES:

NOTE:

03

ID0297532

26

JOHN DEERE ENGINE SERVICE RT95 T3 ENDS WITH S/N_______________.

1

2

4

6 5

3

7 8 10

04

9

ID0198777

27

JOHN DEERE ENGINE SERVICE RT95 T3 ENDS WITH S/N_______________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

195-1291 194-478 1 499-944 170-1062 1 215-1437 1 195-1337 1 195-1356 1 106-090 4 106-248 4 195-1378 1 195-1377 1

DESCRIPTION

REMARKS

ENGINE - DEERE DIESEL ENGINE OIL FILTER OIL FILTER SEAL RING FAN BELT ALTERNATOR 65 AMP (REMAN) FAN SPACER FAN, 24" LOCK WASHER (M10) SCREW (M10-1.50 X 150MM) PRIMARY FUEL FILTER SECONDARY FUEL FILTER

NOT SHOWN:

053-1231 1 194-254 1 195-1376 1 165-883 1 213-080 2 159-586 -

JOHN DEERE T3 OPERATOR MANUAL STARTER THERMOSTAT GASKET, THERMOSTAT WHEEL SPEED SENSOR SPEED SENSOR O-RING

FOOTNOTES:

NOTE:

04

ID0198777

28

MUFFLER AND AIR FILTER

6

7 1

11 12 3

10

13

9

3

15

10 12 13

2 5

14

8

8 4

03

ID0174973

29

MUFFLER AND AIR FILTER REF PART NO. NUMBER

1.

2.

QTY

194-201 1 194-121 1 194-147 1 194-148 1 500-2305 3. 110-170 2 4 195-1110 1 5. 117-852 1 6. 196-351 1 7. 194-027 1 8. 110-367 2 9. 309-877 1 10. 106-989 2 11. 320-175 1 12. 105-223 2 13. 106-386 2 14. 194-788 1 15. 111-138 1

DESCRIPTION

REMARKS

MUFFLER AIR CLEANER ELEMENT (PRIMARY) ELEMENT (SECONDARY) COVER ASSEMBLY WORM CLAMP (4-1/8" TO 5") ELBOW HOSE (3.000" X 3.500") INTAKE ELBOW (4.5") EXHAUST TUBE (4" X 12") MUFFLER CLAMP (4.143") WORM CLAMP (3-1/4" TO 4-1/8") MOUNTING BAND (9.330") FLG LK SCREW (M8-1.25 X 35mm) INLET MOUNT WASHER (3/8") FLG LOCKNUT (M8-1.25) RESTRICTION INDICATOR (25"H2O) MUFFLER CLAMP (3.59" TO 4.06")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0174973

30

MUFFLER SUPPORT RT95 T3

3

2 1 6 5

4

7

8 9 02

ID0218486

31

MUFFLER SUPPORT RT95 T3

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

300-8479 320-932 111-136 106-719 105-827 105-873 106-383 106-266 115-704

QTY

1 1 2 2 2 2 2 1 1

DESCRIPTION

REMARKS

MUFFLER SUPPORT MUFFLER MOUNT PLATE MOUNTING CLAMP CLIP NUT (3/8-NC) FLG LK BOLT (3/8-NC X 1-1/4") FLG LK BOLT (5/16-NC X 1") FLG LK SCREW (M10-1.50 X 30MM) FLG NUT (M10-1.50) BULK EDGE (1/4", SOLD PER 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0218486

32

MUFFLER GUARD KIT (RT/HT115 & RT95) 4

7 5 3

1

2

5 3

5 6 C

808-758

33

MUFFLER GUARD KIT (RT/HT115 & RT95) REF PART NO. NUMBER

1 2 3 4 5 6 7

191-308 194-201 320-491 111-136 196-351 105-823 105-562 105-003

QTY

DESCRIPTION

MUFFLER GUARD KIT (RT115) 1 MUFFLER 1 MUFFLER GUARD 2 MOUNTING CLAMP 1 EXHAUST TUBE (4" X 12") 6 FLG LK BOLT (5/16-NC X 3/4") 2 FLG BOLT (5/16-NC X 1-3/4") 2 FLG LOCKNUT (5/16-NC)

REMARKS

INCLUDES REF. NO.'S 2 & 3

INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1

FOOTNOTES

1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..

NOTE:

C

808-758

34

RADIATOR/OIL COOLER (TIER 3)

55

RT95M

49

35 20

17

24

22

17 17

7

9 58 3 34

51

22

50

22

13

22 26

1

52

13

13 28

57

40

56

42

33 31 30

4

39

36 13

9 6

27

REAR OF ENG. BLOCK

54

15

33

14

32

13

29

13

16

19

30

26

19

41

12 13

43 17

63 54

6 51

37 63

38

54

53 16

62

5

17

6

45

47

18

26

23

25

21

61

13

6

60 59 19

8

16

16

11

9

9

11

16

17

16

44 48

11

2

46 10

05

ID0198541

35

RADIATOR/OIL COOLER (TIER 3) RT95M

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 195-1294 1 COOLING PACKAGE 2. 362-1267 1 FAN SHROUD LH 3. 184-317 4 ENGINE MOUNT SPACER 4. 195-1295 1 UPPER RADIATOR HOSE 5. 195-1296 1 LOWER RADIATOR HOSE 6. 116-128 4 SHOCK MOUNT 7. 300-6991 1 FRONT SUPPORT 8. 300-6992 1 RADIATOR MOUNT 9. 105-118 10 WASHER (3/8") 10. 362-1268 1 FAN SHROUD RH 11. 107-001 8 FLG LK SCREW (M10-1.50 X 25mm) 12. 110-815 2 T-BOLT CLAMP (2.5") 13. 111-135 7 T-BOLT CLAMP (2.88") 14. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 15. 106-998 2 FLG LK SCREW (M10-1.50 X 70mm) 16. 106-266 16 FLG NUT (M10-1.50) 17. 106-999 15 FLG LK SCREW (M10-1.50 X 20mm) 18. 300-7434 1 BARRIER 19. 116-421 AR BULK EDGE (1/8", SOLD PER 1') 20. 106-497 4 FLG SCREW (M10-1.50 X 35mm) 21. 111-126 1 P CLAMP (2.5") 22. 110-249 2 WORM CLAMP (1/4" X 5/8") 23. 107-002 4 FLG LK SCREW (M10-1.50 X 30mm) 24. 364-703 1 PRESSURE TANK 25. 362-1242 1 AIR BARRIER 26. 159-551 3 HUMP HOSE 27. 106-386 1 FLG LOCKNUT (M8-1.25) 28. 150-2038 1 CHARGE AIR TUBE-UPPER 29. 150-2036 1 CHARGE AIR TUBE-UPPER 30. 153-160 1 S/O COUPLER (18M-10H45) 31. 116-750 AR BULK HOSE (5/8", SOLD PER 1") 32. 195-1122 1 SILICONE REDUCER 33. 110-217 2 WORM CLAMP (7/16" TO 1") 34. 155-164 1 S/O COUPLER (04N-05H90) 35. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 36. 157-812 1 SILICONE REDUCER

REMARKS

USE 1 @ 24"

USE 70",

SEE FOOTNOTE 2

USE 3 @ 30"

INCLUDES CAP, SEE NOT SHOWN FOR SERVICE PARTS.

SEE FOOTNOTE 1 USE 1 @ 24"

USE 1 @ 12"

NOT SHOWN:

500-2454 2 GROMMET 500-2455 2 5/16" HOSE BARB

FOOTNOTES:

1.

2.

CONNECTS INTO ENGINE WATER PUMP REF 19 (116-421) USES ONE PIECE 15" LONG & TWO PIECES 27.5" LONG.

NOTE:

05

ID0198541

36

RADIATOR/OIL COOLER (TIER 3) RT95M

REF PART NO. NUMBER

QTY

37. 502-046 1 38. 179-608 2 39. 106-163 4 40. 110-333 1 41. 110-259 2 42. 106-162 1 43. 117-819 2 44. 362-1243 1 45. 115-704 AR 46. 111-134 2 47. 105-975 2 48. 105-884 6 49. 106-997 2 50. 115-380 AR 51. 117-888 AR 52. 105-1234 1 53. 331-555 AR 54. 110-134 4 55. 362-1236 1 56. 115-286 1 57. 155-162 1 58. 105-1201 2 59. 300-6989 2 60. 150-2037 1 61. 300-7200 1 62. 106-266 3 63. 105-274 3

DESCRIPTION

GROMMET (3/4") SPACER FLG SCREW (M8-1.25 X 30mm) BOLT-ON CLAMP (1") BOLT-ON CLAMP (.625") FLG SCREW(M8-1.25 X 20mm, GD8) FLAP AIR BARRIER BULK EDGE (1/4", SOLD PER 1") BOLT CLAMP WASHER (3/4") WASHER (.531") FLG LK SCREW (M10-1.50 X 60MM) WEATHER STRIP (3/8" x 3/4") BULK STRIP (1/2", SOLD PER 1") T-BOLT CLAMP (2.00" TO 2.31") SHIM T-BOLT CLAMP (2.50") PRESSURE CAP REDUCER (08N-1/4-NF) S/O COUPLER (04N-05H) PLUG (M12-1.0) SEAL STRIP CHARGE AIR TUBE-LOWER TUBE BRACE FLG NUT (M10-1.50) SCREW (M10-1.50 X 20mm)

REMARKS

USE 1 @ 7"

USE 2 @ 12"

INCLUDED WITH REF NO. 24, PRESSURE TANK

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0198541

37

38

NOTES:

ID0134963

39

POWERTRAIN

40

POWERSHIFT TRANSMISSION RT95M

21 22 22

17

TO UPPER OUTSIDE COOLER PORT

19 28

23

FOOTNOTE 3

25

8

11

26

11

18

23 24

10 27

24

15

16

22 2

17

12 12

25

13

3

14

13 14

3

22

11

5

11

6

7 20

16 15

9 12

12

13

13 14

TO LOWER OUTSIDE COOLER PORT

1 4 5

14

6 5

29

08

ID0024289

41

POWERSHIFT TRANSMISSION RT95M

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

DESCRIPTION

166-542 1 TRANSMISSION (2-SPD) 159-509 - OIL FILTER 106-383 12 FLG LK SCREW (M10-1.50 X 30mm) 166-519 1 TORQUE CONVERTER (1.93 NEEDLE) 166-252 - DRIVE PLATE 105-032 6 BOLT (3/8-NC X 3/4 ") 107-505 - BEVELED WASHER (M8) 117-324 1 ABRASION SLEEVE (1.25" X 48") 166-193 - GROUND DRIVE TRANSMISSION 306-971 1 RIGHT REAR TRANSMISSION MOUNT 306-972 1 LEFT REAR TRANSMISSION MOUNT 105-386 4 BOLT (5/8-NC X 4-1/2") 116-151 4 SHOCK MOUNT 105-416 4 WASHER (5/8") 105-994 4 FLG LOCKNUT (5/8-NC) 107-572 4 SCREW (M14-1.50 X 40mm) 105-071 4 WASHER (1/2") 149-790 2 S/O COUPLER (M22-1.50-10H90XL) 116-044 AR BULK HOSE (5/8", SOLD PER 1") 116-044 AR BULK HOSE (5/8", SOLD PER 1") 149-811 1 S/O COUPLER (16S-10H) 149-596 1 S/O COUPLER (16S-10H90) 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 105-678 2 SCREW (M12-1.75 X 140mm, SOC) 106-707 4 SCREW (M12-1.75 X 45mm, SOC) 106-397 6 WASHER (M12, HARDENED) 157-311 1 QDC ADAPTER (02-04H) 107-893 2 DOWELL PIN (16mm X 32mm) 117-691 1 ABRASION SLEEVE (1.25" X 68") 105-2013 6 BOLT (3/8-24NF X 1/2") GD 8 160-1338 FLEXPLATE ALIGNMENT TOOL

REMARKS

SEE FOOTNOTE 3 & NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1

SEE FOOTNOTE 1. TORQUE TO 30 FT-LB. SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1

USE 1@ 80" USE 1@ 70"

SERVICE PART ONLY SERVICE PART ONLY SEE FOOTNOTE 1. TORQUE TO 30 FT-LB. SEE FOOTNOTE 5

NOT SHOWN:

500-1528 1 500-2076 4 500-2077 1 500-2078 1 500-2086 1 111-151 1 213-293 1

SHIFT SOLENOID CLUTCH KIT DISTRIBUTOR SEAL KIT TRANSMISSION GASKET KIT SEAL, REAR MAIN TRANSMISSION DIPSTICK TRANSMISSION TEMP SWITCH

FOOTNOTES:

1.

2.

3.

4.

5.

USE LOCTITE NO. 242 OR ITS EQUIVALENT USE BEVELED WASHER TO PREVENT CRACKING DRIVE PLATE REF #4.

REPLACEMENT FOR INPUT SHAFT SEAL 500-2022.

APPLY NEVER SEIZE TO INPUT SHAFT SPLINES. REQUIRED TO ALIGN FLEXPLATE TO TORQUE CONVERTER.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0024289

42

TRANSFER CASE

31

T ON FR

23

10

43 3 28

8 11 4

13

45

26

1

2

1

SEE VIEW 1

7

3

5 6 14

33 31

41

32

39 30

38

35

38

28

38

29

28

27

9

15

40 26

40

11

15

40

37

39

21

42

18 19 20

34 13 16

38

17

22 30

42

12

36

28

39

24 21 4

39 17 30

39 13

19 20 16 18

17

25 44

11 30

VIEW 1

03

ID0090462

43

TRANSFER CASE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

166-193 125-384 2 125-383 1 361-934 1 361-578 4 165-564 1 125-171 1 126-031 1 168-062 1 167-355 1 165-585 1 105-827 4 125-168 1 156-984 3 115-211 3 156-982 2 125-045 2 107-503 2 185-198 2 185-199 2 165-562 2 125-170 2 167-350 1 159-003 1 165-565 1 182-226 1 125-040 2 165-584 1 125-049 4 167-349 1 106-555 15 106-866 2 167-348 1 125-378 1 167-356 1 165-586 1 165-563 1 165-561 1 155-878 4 106-396 18 125-175 3 157-501 1 107-502 3 514-123 1 307-458 1 320-647 1

DESCRIPTION

GROUND DRIVE TRANSMISSION BEARING RACE (1.375") NEEDLE BEARING (1.375") SHIFT YOKE SHIFT PADDLE SHIFT COLLAR (UPPER) NEEDLE BEARING NEEDLE BEARING (1.375") IDLER GEAR SHIFT SHAFT DROP BOX HOUSING FLG LK BOLT (3/8-NC X 1-1/4") ROLLER BEARING SEAL PLUG (O8N,SQ,MAG) O-RING BALL BEARING (1.771") THRUST WASHER (45mm) BEARING BEARING OUTPUT GEAR THRUST WASHER (2.000") OUTPUT SHAFT AIR VENT (02N) SHIFT COLLAR (LOWER) SHIFT YOKE BALL BEARING (1.968") CROWD PINION BALL BEARING (2.165") PINION SHAFT SCREW (M10-1.50 X 45mm, SOC) DOWEL PIN (M10 X 30mm) OUTPUT SHAFT THRUST RACE (2.756") SHIFT SHAFT DROP BOX COVER IDLER GEAR IDLER SLEEVE INTERNAL SEAL (.750") WASHER (M10, HARDENED) SLEEVE BEARING INTERNAL SEAL SCREW (M10-1.50 X 80mm, SOC) PICKUP TUBE (02N-02NF90-2") STOP TRANSFER CASE LIFT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TRANSFER CASE LIFT BRACKET (p/n 320-647) IS REQUIRED TO REMOVE TRANSFER CASE. REMOVE TWO MOUNTING SCREWS, ALIGN, BRACKET WITH MOUNTING HOLES AS SHOWN, AND RE-INSTALL SCREWS. REFER TO RT POWERSHIFT REPAIR GUIDE P/N 055-072 FOR FURTHER INSTRUCTIONS.

NOTE:

03

ID0090462

44

DIFFERENTIAL RT90/RT95/RT115

1 7

FR ON T

18

14 15

6

13

8

12 4

13 5

14

8

12

6 13

18

10

7 9

17

3

2

16 11

12

08

ID0091575

45

DIFFERENTIAL RT90/RT95/RT115 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

160-455 1 160-456 1 160-455 301-4122 1 301-4121 1 178-1003 1 106-398 8 106-355 8 106-616 8 306-896 1 307-280 1 307-303 2 106-489 14 106-625 14 107-152 10 107-089 4 499-521 32 178-1004 1 115-003 2

DESCRIPTION

REMARKS

QTY. OF 2 WITH REAR STEER, SEE NOT SHOWN FOR SERVICE PART KIT STEERABLE AXLE (26.22) RIGID PLANETARY AXLE (28,22) SEE NOT SHOWN FOR SERVICE PART KIT STEERABLE AXLE (26.22) AXLE MOUNT, OPEN AXLE MOUNT, CLOSED OUTSIDE BUSHING (4.928" ID, 5.500" OD) WASHER (M16, HARDENED) FLG NUT (M16-2.00, 10.9) SCREW (M16-2.00 X 55mm, 10.9) LEFT AXLE MOUNT RIGHT AXLE MOUNT CLAMP PLATE FLG NUT (M24-3.00, 10.9) WASHER (M24) SCREW (M24-3.00 X 80mm, 10.9) USE LOCTITE 609 OR EQUIVALENT SCREW (M24-3.00 X 260mm, 10.9) LUG NUT (M20-1.50) INSIDE BUSHING (4.928" ID, 5.500 OD) ZERK (1/4-NF, STR)

NOT SHOWN:

500-1221

DIFFERENTIAL KIT

FOOTNOTES:

NOTE:

08

ID0091575

46

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410

6 16 5

7

11 10

2

13 4 1

12

7

5 6

16

15

6 8 14

11

5

17

9 3

ID0068610

47

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410 REF PART NO. NUMBER

1. 160-456 160-455 -

QTY

DESCRIPTION

REMARKS

RIGID PLANETARY AXLE (28.22) STEERABLE AXLE (26.22)

SEE NOT SHOWN FOR SERVICE PART KIT

2. 301-4122 1 AXLE MOUNT, OPEN 3. 301-4121 1 AXLE MOUNT, CLOSED 4. 178-1004 1 INSIDE BUSHING (4.928" ID, 5.500" OD) 5. 106-398 14 WASHER (M16, HARDENED) 6. 106-545 14 LOCKNUT (M16-2.0, PRV TRQ, 10.9) 7. 106-616 8 SCREW (M16-2.00 X 55mm, 10.9) 8. 307-303 2 CLAMP PLATE 9. 106-489 4 FLG NUT (M24-3.00, 10.9) 10. 106-625 4 WASHER (M24) 11. 107-089 4 SCREW (M24-3.00 X 260mm, 10.9)

SEE FOOTNOTE 2

12. 301-1942 2 TILT CYLINDER MOUNT

SEE FOOTNOTE 1

13. 301-1940 2 TILT CYLINDER AXLE MOUNT

SEE FOOTNOTE 1

14. 106-666 4 SCREW (M16-2.00 X 65mm, 10.9) 15. 106-340 2 SCREW (M16-2.00 X 50mm) 16. 115-003 2 ZERK (1/4-NF, STR) 17. 178-1003 1 OUTSIDE BUSHING (4.928" ID, 5.500" OD)

NOT SHOWN:

500-1221

DIFFERENTIAL KIT

FOOTNOTES:

1. OLDER UNITS USED TILT MOUNTS 306-891 AND 306-893. IF REPLACING ONE OF THESE COMPONENTS ALL 4 PARTS MUST BE REPLACED BY 301-1940 AND 301-1942.

2. USE LOCTITE 609

NOTE:

11

ID0068610

48

TILT FRAME DIFFERENTIAL MOUNT

RT95M - RT95H - RT115 BEGINS WITH S/N CMWRT95HVB0000410, CMWRT95MLB0000374 CMWRT15T3CB0000220, CMWRT115QPB0000161. T2 & T3 UNITS

16

19 11 17 7 10

2 13 18 1 7 5 6

19 17

12 15

16 8 14

4

9 3

08

ID0246575

49

TILT FRAME DIFFERENTIAL MOUNT

RT95M - RT95H - RT115 BEGINS WITH S/N CMWRT95HVB0000410, CMWRT95MLB0000374 CMWRT15T3CB0000220, CMWRT115QPB0000161. T2 & T3 UNITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

160-456 160-455 301-4122 1 301-4121 1 178-1003 1 106-398 6 106-545 6 106-831 8 307-303 2 106-489 4 106-625 4 107-089 4 301-1942 2 301-1940 2 106-666 4 106-340 2 106-356 8 106-399 8 178-1004 1 115-003 2

DESCRIPTION

REMARKS

RIGID PLANETARY AXLE (28.22) STEERABLE AXLE (26.22) AXLE MOUNT, OPEN SEE FOOTNOTE 3 SEE FOOTNOTE 3 AXLE MOUNT, CLOSED OUTSIDE BUSHING (4.928" ID, 5.500" OD) WASHER (M16, HARDENED) LOCKNUT (M16-2.0, PRV TRQ, 10.9) SCREW (M20-2.50 X 60mm, 10.9) CLAMP PLATE FLG NUT (M24-3.00, 10.9) WASHER (M24) SEE FOOTNOTE 2 SCREW (M24-3.00 X 260mm, 10.9) SEE FOOTNOTE 1 TILT CYLINDER MOUNT TILT CYLINDER AXLE MOUNT SEE FOOTNOTE 1 SCREW (M16-2.00 X 65mm, 10.9) SCREW (M16-2.00 X 50mm) FLG NUT (M20-2.50, 10.9) WASHER (M20, HARDENED) INSIDE BUSHING (4.928" ID, 5.500" OD) ZERK (1/4-NF, STR)

NOT SHOWN:

FOOTNOTES:

1. OLDER UNITS USED TILT MOUNTS 306-891 AND 306-893. IF REPLACING ONE OF THESE COMPONENTS ALL 4 PARTS MUST BE REPLACED BY 301-1940 AND 301-1942.

2. USE LOCTITE 609 3. BEGINS WITH S/N'S: _____________, _____________, & _____________. IF REPLACING OLD MOUNTS (301-0186 OR 301-0187), OR BUSHING (178-365) ON RT95M, RT95H, OR RT115 USE KIT 190-1859, WHICH INCLUDES REFERENCE #'S 2, 3, 4, 18 & 19.

NOTE:

08

ID0246575

50

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID

4

1

5

6 2 3 3

03

ID0113897

51

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID REF PART NO. NUMBER

QTY

1.

2.

499-478 499-487

1 1

3.

4.

5.

6.

499-479 499-480 499-481 499-482

2 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET Z12/32 SHIM KIT SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING OIL SEAL RING O-RING FLANGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113897

52

AXLE

DOUBLE JOINT STEERABLE

1

4

05

3

2

ID0075620

53

AXLE

DOUBLE JOINT STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-495 2 DOUBLE JOINT 2. 500-1266 2 THRUST WASHER 3. 500-1267 2 WASHER 4. 500-1268 2 SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0075620

54

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE

9 8 6 1 7

2

10

3

4

11

5 1

04

2

ID0113890

55

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 115-065 4 ZERK, METRIC (M6 X 1) 2. 106-472 12 SCREW (M14-2.00 X 35mm) 3. 499-473 2 KING PIN 4. 499-474 2 NUT (M20-1.5) 5. 499-475 2 KING PIN 6. 499-476 2 STEERING ARM ASS'Y 7. 107-344 4 LK SCREW (M12-1.75 X 45mm) 8. 157-747 2 OIL SEAL 9. 178-172 2 BUSHING 10. 107-345 4 SCREW (M16-2.00 X 100mm) 11. 499-477 1 OIL SEAL KIT (CYL)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113890

56

AXLE

AXLE HOUSING STEERABLE

14 1

15

2

3

13 4 5 6 7

9 11

03

12

8

10

ID0158512

57

AXLE

AXLE HOUSING STEERABLE

REF PART NO. NUMBER QTY DESCRIPTION 1. 514-345 2 PLUG (M22-1.50, SOC) 2. 499-461 1 THRUST WASHER 3. 499-462 1 BUSHING 4. 499-463 2 BELLEVILLE WASHER 5. 499-464 1 SPACER 6. 499-465 2 BUSHING 7. 499-466 2 BUSHING 8. 499-467 2 OIL SEAL RING 500-1135 2 OIL SEAL 9. 499-468 2 SPHERICAL BEARING 10. 499-469 2 BELLEVILLE WASHER 11. 499-470 1 BUSHING 12. 499-471 1 THRUST WASHER 13. 499-472 1 PIN LOCKING WASHER 14. 500-1697 1 LH BUSH (SPACER) 15. 500-1698 2 SCREW (M4-.7 X 10mm, 10.9)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0158512

58

AXLE

DIFF LOCK STEERABLE/RIGID

1

7 3 5

2 4 5

6

6

4

03

ID0113895

59

AXLE

DIFF LOCK STEERABLE/RIGID REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-488 1 O-RING 2. 499-489 1 PISTON 3. 499-490 1 O-RING 4. 499-491 2 SNAP RING (D12) 5. 499-492 2 SPACER 6. 499-493 2 SPRING 7. 499-494 1 FORK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113895

60

AXLE

DIFFERENTIAL RIGID

3 8 2 4

7 7 6 3

5 1 7

7

4

04

ID0114003

61

AXLE

DIFFERENTIAL RIGID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-513 1 107-346 12 107-348 2 501-893 2 499-484 2 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114003

62

AXLE

DIFFERENTIAL STEERABLE

3 8 2 4

7 7 6 3

5 1 7

7

4

03

ID0113896

63

AXLE

DIFFERENTIAL STEERABLE REF PART NO. NUMBER

QTY

1. 499-483 1 2. 107-346 12 3. 107-348 2 4. 501-893 2 5. 499-484 2 6. 499-485 1 7. 499-486 4 8. 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113896

64

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE

1 2

4 3 14 5

9

13 11 12 10 6 8 7

07

ID0042270

65

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 499-497 2 SEAL RING 499-940 SEAL KIT 499-948 OIL SEAL 2. 499-498 4 BEARING 3. 499-499 8 STUD 4. 157-224 2 O-RING 5. 499-501 2 RING 6. 114-036 2 PLUG, PLANETARY CARRIER 7. 107-349 4 SCREW (M8-1.25 X 20mm) 8. 499-502 2 PLANETARY CARRIER ASS'Y 9. 499-503 2 CROWN GEAR 10. 499-504 1 PLANET GEAR KIT 11. 499-505 12 CENTERING BUSHING 12. 499-506 12 BOLT (M12 X 45) 13. 499-507 2 WHEEL CARRIER 14. 499-521 8 LUG NUT (M20-1.50)

REMARKS

EARLY STYLE 176mm OD CURRENT PRODUCTION 180mm OD CURRENT PRODUCTION QTY PER WHEEL ASS'Y

4 KITS PER WHEEL ASSEMBLY

QTY PER WHEEL ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042270

66

REAR STEER AXLE SENSOR BEGINS WITH S/N'S: CMWRT95MH90000290, CMWRT95HV90000367, CMWR15T3C90000132

9 11

12

10

8 13

7 3

2 5

6 4

1 18 17 19 SEE FOOTNOTE 1

03

16 15 14

ID0228510

67

REAR STEER AXLE SENSOR BEGINS WITH S/N'S: CMWRT95MH90000290, CMWRT95HV90000367, CMWR15T3C90000132 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

215-1503 154-301 362-1404 154-291 300-9066 106-163 154-310 215-1518 215-1517 107-008 106-685 150-2907 150-2843 500-1804 499-512 500-1801 500-1802 500-1803 115-065

QTY

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REAR STEER SENSOR CONNECTOR (10S-10O) WIRE GROMMET BK CONNECTOR (10O-10O90BK) BRACKET FLG SCREW (M8-1.25 X 30MM) REDUCER NUT (10OF) 3 PIN DEUTSCH CONNECTOR, DT04-3P 3 PIN DEUTSCH PLUG, W3P FLG LK SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) HOSE (10OFX-22"-3000) SWIVEL (10O-10OFX90; DO NOT PRESSURIZE) KING PIN (REAR STEER) O-RING SHAFT WASHER SNAP RING D15 ZERK (M6 X 1)

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 4 & 5 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

214-133, TERMINAL PIN (DEUTSCH), USE QTY=3 PER AXLE SENSOR ASSEMBLY 215-1535, HEAT SHRINK 3/8" ADHESIVE, USE QTY=3 @ 2" FOR A TOTAL OF 6" PER AXLE SENSOR ASSEMBLY 215-1546, KEVLAR BRAIDED SLEEVING (1/2"), USE QTY=2 @ 5" FOR A TOTAL OF 10" PER AXLE SENSOR ASSEMBLY

FOOTNOTES:

1. PARTS BELONG TO CARRARO REAR STEER KIT 190-1424.

2. BRACKET 300-9066 IS ONLY USED ON THE REAR AXLE SENSOR ASSEMBLIES, 220-1181 AND 220-1183.

3. HOSE 150-2907 USED IN AXLE SENSOR ASSEMBLY 220-1181; USE HOSE 153-294 FOR AXLE SENSOR ASSEMBLY 220-1180, HOSE 515-605 FOR AXLE SENSOR ASSEMBLY 220-1182, AND HOSE 150-1729 FOR AXLE SENSOR ASSEMBLY 220-1183.

4. PARTS BELONG TO AXLE SENSOR ASSEMBLIES; SEE NOTE BELOW FOR DETAILS 5. ONLY USED IN RT90/95/115 AXLE SENSOR ASSEMBLIES 220-1180 AND 220-1181.

NOTE:

RT90/95/115 FRONT AXLE SENSOR ASSEMBLY IS P/N 220-1180 RT90/95/115 REAR AXLE SENSOR ASSEMBLY IS P/N 220-1181 RT70/75 FRONT AXLE SENSOR ASSEMBLY IS P/N 220-1182 RT70/75 REAR AXLE SENSOR ASSEMBLY IS P/N 220-1183

03

ID0228510

68

69

70

71

72

AXLE-REDUCTION GEARS RIGID

4 1 3 2

03

ID0122671

73

AXLE-REDUCTION GEARS RIGID REF PART NO. NUMBER 1. 114-036

QTY DESCRIPTION 2 PLUG, PLANETARY CARRIER

2.

107-349

4

3.

499-502

2

PLANETARY CARRIER ASS'Y

4.

499-504

1

PLANET GEAR KIT

REMARKS

SCREW (M8-1.25 X 20mm) 4 KITS PER WHEEL ASSEMBLY

NOT SHOWN:

499-517 2 SPLINE SHAFT Z-12 499-518 2 COUPLING 499-519 2 SNAPRING (D33) 499-520 2 HALF SHAFT FOOTNOTES:

NOTE:

03

ID0122671

74

POWERSHIFT DRIVE LINE RT90M

2

12

3 7 3 2 11

13 4

14 4

5

10

1 3

5

9 8 6 4 3 2

4 11 12

B

806-356

75

POWERSHIFT DRIVE LINE RT90M REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 3 4 1 1 1 4 4 4 8 8 -

182-140 182-173 182-145 115-003 182-146 166-235 166-231 105-151 178-072 105-222 105-119 105-120 160-516 306-970

DESCRIPTION

YOKE FLANGE YOKE CROSS/BEARING KIT (1-3/16") ZERK (1/4-NF, STR) U BOLT KIT FRONT DRIVE SHAFT REAR DIRVE SHAFT LOCKNUT (7/16-NC) WASHER BOLT (7/16-NC X 1-3/4") BOLT (7/16 NF X 1-1/2") NUT (7/16-NF) BRAKE DISC DRIVELINE FLANGE

REMARKS

USE LOCTITE 242 OR EQUIVALENT

FOOTNOTES

NOTE:

B

806-356

76

TIRE & WHEEL

38 X 18.00-20 E16TL

1

2

5 4 3

01

ID0222826

77

TIRE & WHEEL

38 X 18.00-20 E16TL REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

205-1126 4 205-1125 4 205-473 4 205-168 4 205-165 4 499-521 -

DESCRIPTION

T/W (38 X 18.00-20 16PLY) TIRE (38 X 18.00-20.0, E16TL) WHEEL (20.0 X 14 WD W/8) HP VALVE STEM (.625") VALVE CAP (.305"-32) LUG NUT (M20-1.50)

REMARKS

INCL. REF. #'S 1, 2, 3 16 PLY INCL. REF #4

NOT SHOWN:

FOOTNOTES:

NOTE:

REPLACES 205-456

01

ID0222826

78

BRAKE CALIPER

POWERSHIFT BEGINS WITH S/N: CMWRT95MJC0000421; SEE NOTE 2

2

4 6

7

5 8 11 10

9

3 6 1 5

05

ID0036836

79

BRAKE CALIPER

POWERSHIFT BEGINS WITH S/N: CMWRT95MJC0000421; SEE NOTE 2 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

320-261 312-768 160-773 160-534 107-498 105-248 105-894 106-621 105-793 160-516 306-970

QTY

DESCRIPTION

1 LEFT BRAKE BRACKET 1 RIGHT BRAKE BRACKET 1 BRAKE CALIPER 1 BRAKE CALIPER 4 SHLD BLT(M16 X 120MM,M12-1.75) 4 SCREW (M12-1.75 X 25MM, SOC) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 45MM, 10.9) 4 WASHER (M10) 1 BRAKE DISC 1 DRIVELINE FLANGE

REMARKS

PARK BRAKE & SEE FOOTNOTE 1 SERVICE BRAKE & SEE FOOTNOTE 2 SEE FOOTNOTE #3.

NOT SHOWN:

FOOTNOTES:

1. REF #3 (160-773) INCLUDES 1X EXTENSION SPRING, 115-600 & 1X FRICTION PAD KIT (PAIR) 505-073.

2. REF #4 (160-534) INCLUDES 1 PAIR BRAKE PADS (505-083) & 1X INSULATOR (41 SERIES) 502-168.

3. CLEAN BOLT THREADS & HOLE THREADS. APPLY LOCTITE 277 OR EQUIVALENT TO BOTH SETS OF THREADS AND TORQUE BOLTS TO 85 FT-LBS.

NOTE:

1. REFER TO PARK BRAKE PAGE FOR INFORMATION ON PARK BRAKE CABLE. 2. FOR EARLIER MACHINES WITH S/N: CMWRT95MEC0000394 THROUGH S/N: CMWRT95M__0000420 SEE HEAVY DUTY BRAKE KIT PP, ID0151700.

05

ID0036836

80

BRAKE CALIPER RT70/RT75/RT90/RT95 SERVICE

2 3 4 2 7

3 5

4

1

6

02

ID0036801

81

BRAKE CALIPER RT70/RT75/RT90/RT95 SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

160-534 BRAKE CALIPER 160-665 3 BRAKE BLEEDER VALVE 505-080 2 CALIPER PISTON 505-081 2 DUST BOOT 505-082 2 SQUARE RING (223 D70) 505-083 1 BRAKE PAD (PAIR) 502-168 2 INSULATOR N.A. 1 CALIPER BODY

REMARKS

INCL REF NO.'S 1 THRU 7

PAIR

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0036801

82

SERVICE BRAKE SYSTEM POWERSHIFT BEGINS WITH S/N

4

5 3

6 8

7 9

1

10 11

12 13

2

16 15

14

22 21

20 17

18 19

02

ID0171841

83

SERVICE BRAKE SYSTEM POWERSHIFT BEGINS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3

BRONZE BUSHING (1.000") NUT (3/8-NC) BRAKE PEDAL EXTERNAL SNAP RING (1.000") MACH BUSHING (1.000", 14GA) PIN (1.000" X 3.900") LK BOLT (3/8-NC X 1-1/2", NLK) WASHER (.406") ROD END (3/8-NF, FM) NUT (3/8-NF) MASTER CYLINDER ROD DUST COVER MASTER CYLINDER BANJO CONNECTOR (08-05T-04NF) COTTER PIN (.187 X .750) EXTENSION SPRING BRAKE HOSE (3/16 T X 19") FLARE FITTING (03TM-04TFM) BRAKE CALIPER BRAKE CUTOUT SWITCH FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30mm)

125-407 105-053 306-996 115-484 110-078 178-383 107-242 106-415 110-102 105-093 361-887 115-329 151-216 157-293 105-504 115-613 149-861 156-282 160-534 214-914 106-266 107-002

REMARKS

USE REPAIR KIT 500-1586

TORQUE TO 180 in-lbs

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0171841

84

85

86

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420

10 17

2 9 11 14 16

8

13

15

1 12

3 16 4

7

5

SEE FOOTNOTE 1

6 07

ID0151700

87

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

190-1097 160-1033 300-1958 160-1036 160-1041 105-162 105-022 107-980 105-894 156-282 149-862 106-797 105-678 300-1960 300-1959 106-725 106-396 500-3089

QTY

1 1 1 1 1 2 4 4 1 1 2 2 2 1 2 6 1

DESCRIPTION

REMARKS

HEAVY DUTY BRAKE KIT BRAKE CALIPER RIGHT BRAKE BRACKET BRAKE DISC MECHANICAL CALIPER SPACER BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 4") SCREW (M10-1.50 X 50MM, 10.9) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLARE FITTING (03TM-04TFM) BRAKE HOSE (3/16T X 34") SCREW (M12-1.75 X 35MM, SOC) SCREW (M12-1.75 X 140MM, SOC) SPACER RIGHT BRAKE BRACKET SCREW (M10-1.50 X 65MM, SOC) WASHER (M10, HARDENED) BRAKE PAD (PAIR)

INCLUDES REF NO.'S 1-16 INCL REF NO. 17, TORQUE MOUNTING BOLTS TO 180- 200 FT - LBS.

SHOULDER BOLT, 12 POINT, 5/8"

USED ON 160-1033 BRAKE CALIPER

SEE FOOTNOTE 1

USE SILICON SEALER SUPPLIED WITH 160-1033 CALIPER

NOT SHOWN:

500-2480

FOOTNOTES:

1. INSTALL ITEM #4 BETWEEN PARK BRAKE (160-733) CALIPER HALVES. RE-ASSEMBLE USING LONGER BOLTS, ITEMS #5 & #6 (2X) RE-USE STEEL FLAT WASHERS ON CALIPER. TORQUE BOLTS TO 30 - 35 FT/LBS.

NOTE:

07

ID0151700

88

NOTES:

ID0134963

89

FRAME COMPONENTS

90

FRONT COUNTERWEIGHT

4

9

7 5

8 7 2

3

1

6 2 5

3

4

1

03

ID0121773

91

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

100-863 375-369 106-352 106-488 106-587 179-605 319-948 106-399 106-611 319-947

QTY

8 2 2 2 2 1 8 8 1

DESCRIPTION

REMARKS

COUNTERWEIGHT KIT WEIGHT CASTING NUT (M24-3.00) WASHER (M24, HARDENED) LOCKNUT (M24-3.0, PRV TRQ, 10.9) ALL THREAD ROD (M24 X 15.00) RIGHT WEIGHT RACK WASHER (M20, HARDENED) SCREW (M20-2.50 X 40MM, 10.9) LEFT WEIGHT RACK

INCLUDES REF. NO'S 1-9 USED ONLY WITH 3 WEIGHTS OR LESS USED ONLY WITH 3 WEIGHTS OR LESS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0121773

92

COUNTERWEIGHT/GRILLE TIER 3

6 1

10 19 3 4 14

9

10

18

8

12 7

15 5

13 16

11

19

17

4 FOOTNOTE 2

2

2

17

17

04

SEE FOOTNOTE 2

ID0175108

93

COUNTERWEIGHT/GRILLE TIER 3

REF PART NO. NUMBER

QTY

1 375-457 2 106-633 3 106-665 4 106-399 5 307-531 6 300-7171 7 178-873 8 106-574 9 106-987 10 117-386 11 308-723 12 300-4451 13 106-161 14 106-385 15 192-006 16 215-1185 17 329-358 18 300-7170 19 300-7930

1 NOSE CASTING 6 BOLT (M20-2.50 X 130MM) 6 LOCKNUT (M20-2.50, 10.9) 12 WASHER (M20, HARDENED) 2 CLAMP BAR 1 GRILLE ASM-L.H. 2 SCREEN RETAINER 2 CLIP NUT (M6-1.00) 2 FLG LK SCREW (M6-1.00 X 16MM) 2 EXTENSION SPRING 2 SCREEN 1 FRONT HOOD SUPPORT 1 FLG SCREW (M6-1.00 X 20MM) 1 FLG LOCKNUT (M6-1.00) 1 HIGH FREQUENCY HORN 1 ENGINE FRAME HARNESS 4 SHIM 1 GRILLE ASM-R.H. 2 RECTANGULAR SHIM

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2 & 3

SEE FOOTNOTE 2 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. TORQUE BOLT TO 350 ft/lbs.

2. USE SHIMS (REF #17) WHEN MOUNTING NEW CAST NOSE (375-457) ONTO TRACTOR FRAME BEFORE S/N5Z0676.

3. REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420 FOR CORRECT TORQUE SEQUENCE. 4. NOTE ORIENTATION OF SHIMS, USE AS NEEDED TO ADJUST HEIGHT OF NOSE CASTING.

NOTE:

04

ID0175108

94

ENGINE ENCLOSURE RT95/RT115 T3

15

8 26 1

16 32

17 10

4 22

7

2 29

9 23

24

28

31 11

6 30

25 26

12

27 18 19 14

21

3 13

5 20 04

ID0175109

95

ENGINE ENCLOSURE RT95/RT115 T3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 FIREWALL 1 LEFT SIDE PANEL ASSEMBLY 1 RIGHT SIDE PANEL ASSEMBLY 1 MID HOOD 1 FRONT HOOD SUPPORT 1 HOOD CAP 1 PREHEATER SOLENOID (12V) 1 BATTERY DISCONNECT SWITCH 1 BATTERY JUMPER TERMINAL (RED) 26 BULK EDGE (1/8", SOLD PER FT) 10 BULK EDGE (5/32",SOLD PER 1") 25 BULK EDGE (3/16", SOLD PER FT) 25 BULK EDGE (3/16", SOLD PER FT) 16 BULK EDGE (3/16", SOLD PER FT) 42 BULK EDGE (1/8",SOLD PER FT) 1 SOUND INSULATION 7 INSULATION STUD 4 DRAW LATCH 5 BOLT (#10-24 X 1-1/4",SOC,GD8) 4 FLG LK BOLT (1/2-NC X 1-1/2") 2 SCREW (M10-1.50 X 35MM, SOC) 1 SCREW (M10-1.50 X 65MM, SOC) 2 FLG LK SCREW (M6-1.00 X 20MM) 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG SCREW (M12-1.75 X 30MM) 4 FLG SCREW (M10-1.50 X 25MM) 6 FLG LOCKNUT (M10-1.50) 8 FLG LK NUT (M12-1.75) 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 5 LOCKNUT (#10-24) 2 POP RIVET (5/32 X .525) 5 CLIP NUT (M10-1.50)

310-716 362-1095 362-1096 300-4468 300-4451 325-791 214-979 217-819 211-087 116-421 115-686 117-344 117-344 117-344 116-489 117-341 111-043 110-681 106-408 105-831 106-081 106-725 106-379 106-632 106-469 106-724 106-387 106-709 106-538 106-048 108-173 106-558

DESCRIPTION

REMARKS

INCLUDES HARDWARE USE 1 @ 26" USE 2 @ 10" USE 1 @ 25" USE 1 @ 25" USE 1 @ 16" USE 2 @ 42"

NOT SHOWN:

191-227

SIDE PANEL LOCK KIT

INCLUDES REF #s 23, 24, & 25

FOOTNOTES:

NOTE:

04

ID0175109

96

FENDERS AND COVERS

47 48

46 37 34 46 45

22

17

44

10 30

18

43

49 35 42

19 19

1

52 18

41 36

31

53 20 4

40 51

15

11

38

26

58 27 23

50

12 25 57

12

33

3

57

6

11

12 20 57

20 26 54

20 20 13 57

55 56 50

12 16

25

20 57

32 25

16

12

57

13

13

2

7

9

12

12

20 57

15 21

28

57 20

57

12 12

16

14

6 5

39 20 11 12

11

57

24 8

20

11

20

29

11

26 26

12 25

07

33

ID0183159

97

FENDERS AND COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 362-1234 1 REAR PANEL W/O AC DUCT 362-1233 1 REAR PANEL W/ AC DUCT 2. 306-491 1 LEFT FENDER 3. 306-490 1 RIGHT FENDER 4. 313-225 1 RIGHT OUTSIDE FENDER 5. 313-226 1 LEFT OUTSIDE FENDER 6. 308-897 2 PANEL 7. 250-622 1 MANUAL COMPARTMENT 8. 313-238 1 FLOOR PLATE 9. 107-461 1 LOCKING LATCH 10. 120-085 4 ADJUSTABLE LOUVER (23-0005) 11. 107-778 26 SCREW (M8-1.25 X 30mm,BUT SOC) 12. 107-135 38 CLIP NUT (M8-1.25) 13. 306-796 5 TAB 14. 309-816 2 STRAP 15. 217-762 2 ROCKER SWITCH (SPDT) 16. 106-992 8 FLG LK SCREW (M8-1.25 X 25mm) 17. 307-644 1 COVER 18. 107-358 10 WELLNUT (M4-0.7 X 12.67mm LG) 19. 107-580 6 SCREW (M4-0.70 X 16mm,BUT SOC) 20. 107-629 37 WASHER (M8) 21. 110-348 3 POP RIVET (3/16" X .664") 22. 106-640 2 SCREW (M6-1.00 X 20mm, BUT. SOC.) 23. 106-574 5 CLIP NUT (M6-1.00) 24. 306-795 1 TAB 25. 309-434 6 TAB 26. 106-386 9 FLG LOCKNUT (M8-1.25) 27. 362-823 6 COVER 28. 117-360 2 GRAB HANDLE 29. 309-847 1 FUEL SENDER COVER 30. 106-155 20 SCREW (#4-40 X†", PAN PLPS) 31. 120-084 4 HOSE ADAPTER (23-0048) 32. 120-123 1 HOSE ADAPTER (23-0090) 33. 106-989 2 FLG LK SCREW (M8-1.25 X 35mm) 34. 117-342 1 ROD 35. 107-744 2 WASHER (M6) 36. 106-385 2 FLG LOCKNUT (M6-1.00) 37. 110-590 1 KNOB (3/8-NC, ORANGE) 38. 217-764 1 ROCKER SWITCH (SPDT) 39. 106-992 4 FLG LK SCREW (M8-1.25 X 25mm)

REMARKS

SEE FOOTNOTE 7

SEE FOOTNOTE 1

SEE FOOTNOTES 2 & 6

SEE FOOTNOTE 3

FOOTNOTES:

1) 1 REQUIRED WITH AXLE LOCK & 1 REQUIRED WITH REEL WINDER 2) 1 REQUIRED PER FOLLOWING OPTION NOT USED: FRAME TILT, REAR STEER, AXLE LOCK, REEL WINDER 3) 1 REQUIRED WITH FRAME TILT OPTION 4) 1 REQUIRED WITH STEER SELECT OPTION 5) USED WITH REAR STEER SYSTEM. FIELD INSTALLED REAR STEER KITS ALSO USE BRACKET 300-9262 @ 1X, BOLTS 107-312 @ 4X, AND NUTS 107-871 @ 4X. BEGINS WITH S/N'S: CMWRT95MH90000290, CMWRT95HV90000367, AND CMWR15T3C90000132.

6) UNITS WITHOUT REAR STEER USE PLUGS 362-823.

7) LOCATE AND CUT A 3.25" DIAMETER HOLE IN THE 362-1233 REAR PANEL TO ALIGN WITH THE AC INLET DURING INSTALLATION. NOTE:

07

ID0183159

98

FENDERS AND COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

40. 107-269 4 SCREW (#4-40 X 3/4", PAN) 41. 217-304 1 THROTTLE SENSOR 42. 319-498 1 THROTTLE BRACKET 43. 105-815 2 BOLT (#10-24 X 1", PAN SLT) 44. 179-554 1 THROTTLE PIVOT PIN 45. 106-598 1 WASHER (9/16", HARDENED) 46. 107-529 2 WASHER (1.250", UHMW) 47. 105-118 1 WASHER (3/8") 48. 105-805 1 BELLEVILLE WASHER (3/8") 49. 105-287 1 LOCKNUT (3/8-NC) 50. 110-854 6 SWITCH ACTUATOR GUARD 51. 105-662 4 NUT (#4-40) 52. 322-871 1 TDM COVER 53. 217-854 1 SWITCH 54. 217-072 1 ROCKER SWITCH 55. 217-817 1 ROCKER SWITCH (SEALED) 56. 165-817 2 SWITCH GASKET 57. 106-163 22 FLG SCREW (M8-1.25 X 30MM) 58. 105-1549 7 SCREW (M6-1.00 X 20MM)

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTES 5 & 6 SEE FOOTNOTES 5 & 6 SEE FOOTNOTES 5 & 6

FOOTNOTES:

NOTE:

07

ID0183159

99

100

101

102

TRENCH DEPTH METER/ODOMETER MT

1 4 5 2 6 3

7 8

(7)

.20

C

808-876

103

TRENCH DEPTH METER/ODOMETER MT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

107-004 3 315-744 1 106-709 3 105-680 2 107-597 2 107-451 AR 214-692 1 107-414 2

DESCRIPTION

FLG LK SCREW (M12-1.75 X 45mm) SENSOR BRACKET FLG LK NUT (M12-1.75) NUT (M4, W/LK WSHR) WASHER (M4) SHIM (.135") PROXIMITY SWITCH SCREW (M4-0.70 X 30mm, BUT SOC)

REMARKS

RT95 / RT115 & SEE FOOTNOTE 2 RT95 / RT115 & SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN

FOOTNOTES

1.

2.

SHIMS (107-451) ARE USED TO ADJUST SPACING OF PROXIMITY SWITCH (214-692) FROM THE DRIVE SHAFT. RT75 USES 2X 105-003 (FLG LOCKNUT 5/16-NC) & 2X 105-190 (BOLT 5/16-NC X 2-3/4")

NOTE

C

808-876

104

TILT STEERING POWER SHIFT RT95M T3

3 2

1

21

34 35

32

4

31

27

5

31

21

30

32

33

38 5 7 6

33 16

43

0 2 1

12

34

567

21

19

32

17

29 18

31

6

24

(6) 23

22 21

23 24

20

8 7

25

22 14

12

37

15

28

9

21

25

10 11 14

36

13 10 26

07

21

ID0212574

105

TILT STEERING POWER SHIFT RT95M T3 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

160-428 1 105-361 1 110-730 1 306-433 1 499-855 499-856 499-857 499-858 107-864 4 300-4462 1 115-686 6 115-686 13 314-487 1 105-1552 4 105-095 2 319-737 1 319-849 2 105-092 2 106-470 4 215-1677 1 105-680 2 107-580 2 306-603 1 105-1550 8 107-801 17 106-850 9 107-280 9 106-388 9 106-574 2 318-557 1 220-1241 1 308-888 1 300-3709 1 110-208 1 318-560 3 107-800 3 106-161 4 215-243 1 106-425 2 106-381 2 106-386 2 106-816 2

DESCRIPTION

STEERING WHEEL JAM NUT (13/`16-NF) STEERING WHEEL CAP STEERING COLUMN KNOB KIT TILT LEVER KIT SHAFT KIT GAS SPRING KIT ( CYLINDER ) BOLT (3/8-NC X 1.00", BUT SOC PEDESTAL BULK EDGE (5/32", SOLD PER 1") BULK EDGE (5/32", SOLD PER 1") BRACE SCREW (M6-1.00 X 16MM) WASHER (1/4") DEUTSCH BULKHEAD MOUNT BULKHEAD CONNECTOR MOUNT SHEET NUT (5/16-NC) FLG SCREW (M16-2.0 X 40mm) PLUNGER SWITCH NUT (M4, W/LKWSHR) SCREW (M4-0.70 X 16mm, BUT SOC AUDIO ALARM SCREW (M6-1.00 X 25MM) WASHER (M6) LOCKNUT (M5-0.80) SCREW (M5 X 14mm) WASHER (M6) CLIP NUT (M6-1.00) CONSOLE BASE 30 PIN CONTROLLER V3 CUP HOLDER CONSOLE CENTER SECTION LEVEL INDICATOR ACCESS DOOR WING SCREW (M6-1.00 C 25mm) FLG SCREW (M6-1.00 X 20MM) F-N-R SHIFTER SCREW (M5-0.80 X 40mm) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) SCREW M3.5 X 14MM, PH ZPS

REMARKS

USE ADAPTER HARNESS 215-1780, SEE FOOTNOTE 1

BEGINS WITH S/N: CMWRT95MLA0000325

NOT SHOWN:

362-1198 1 362-1197 1 318-906 3 318-907 1

MAIN CONSOLE CENTER CONSOLE ACCESS DOOR BASE

USED WITH CAB ONLY USED WITH CAB ONLY USED WITH CAB ONLY USED WITH CAB ONLY

NOTE:

1. BEGINS WITH S/N CMWRT95MCB0000380

07

ID0212574

106

GAUGE PANEL ASSEMBLY RT95 T3

6

5

FUEL

7

OIL

3

TACH VOLT

TEMP

4

24

PLUG

8 21 9 2

20 10

3 PLACES

11

23

13

11 12

22 9 20 10

14

17

1

19 18

16 15

07

ID0198634

107

GAUGE PANEL ASSEMBLY RT95 T3

REF PART NO. NUMBER

QTY

1. 362-1085 1 2. 362-1086 1 3. 211-1021 1 4. 211-1003 1 5. 211-1022 1 6. 211-1016 1 7. 211-1014 1 8. 107-580 8 9. 306-608 2 10. 306-607 2 11. 217-764 2 12. 165-817 1 13. 362-823 2 14. 217-762 1 15. 214-301 1 105-185 2 106-048 2 16. 107-805 2 17. 214-852 1 18. 105-1550 6 19. 107-801 14 20. 107-358 14 21. 107-597 8 22. 220-664 3 23. 107-393 6 24. 362-1313 1

DESCRIPTION

MAIN CONSOLE GAUGE CLUSTER PANEL FUEL GAUGE BLACK (VOLTAGE) 2.06" VOLTMETER GAUGE BLACK ANALOG TACH (BLACK, LOW SIGNAL) 2.06" ENG OIL PRESS GAUGE BLACK 2.06" COOLANT TEMP GAUGE BLACK SCREW (M4-0.70 X 16mm, BUT SOC BUTTON COVER HORN BUTTON ROCKER SWITCH (SPDT) SWITCH GASKET COVER ROCKER SWITCH (SPDT) ACCESSORY SOCKET BOLT (#10-24 X 1/2", RD SLT) LOCKNUT (#10-24) PLASTIC FASTENER IGNITION SWITCH SCREW (M6-1.00 X 25MM) WASHER (M6) WELLNUT (M4-0.7 X 12.67 mm LG) WASHER (M4) INDICATOR DISPLAY SCREW (M4-0.70 X 16mm, BX) PLUG

REMARKS

REPLACES 211-1019 ON THE RT95; SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BLACK FACE GAUGES BEGIN WITH S/N: CMWRT95MPR0000379.

2. TACH GAUGE 211-1022 BEGINS WITH S/N: CMWRT95MHC0000412 AND CMWRT95HPC0000421.

NOTE:

07

ID0198634

108

BATTERY INSTALLATION

19

3

3

14 4 25

1 12

13

3

17

24

20

18

6

21 2 5

16

15 8

22 3

6

6

3 6

23

3

6 8 9

3

10

7

3 11

02

ID0219476

109

BATTERY INSTALLATION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

DESCRIPTION

105-814 1 FLG LOCKNUT (3/8-NC) 215-244 - BATTERY (12V 800 AMP) 107-001 10 FLG LK SCREW (M10-1.50 X 25mm) 320-112 1 HOLD DOWN 213-255 1 BAT CABLE (2/0 X 55", RED 106-387 6 FLG LOCKNUT (M10-1.50) 300-9750 1 CRADLE WELDMENT 106-558 2 CLIP NUT (M10-1.50) 320-116 1 BATTERY TRAY STEP 320-115 1 TRAY SUPPORT 108-067 1 CARRIAGE BOLT (3/8-NC X 2") 107-554 2 BATTERY HOLD DOWN 320-118 1 BATTERY COVER 115-320 1 GOMMET (1-1/2") 116-789 AR RUBBER EDGE TRIM 1/8" (FT) 106-379 2 FLG LK SCREW (M6-1.00 X 20MM 106-353 2 FLG NUT (M6-1.00) 323-279 1 COVER 213-338 1 BAT CABLE (2/0 GA X 70", BLK 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 215-1009 1 MAIN FUSE HOLDER BASE 300-4466 1 FUSE HOLDER MOUNT ASSEMBLY 107-859 2 LOCKNUT, #6-32 NYLON INSERT 106-367 2 SCREW (#6-32 X 1/2" PLPS SS 215-1010 1 MAIN FUSE HOLDER COVER

REMARKS

SEE FOOTNOTE 1 REFER TO FOOTNOTE 1

USE 3"

NOT SHOWN:

215-375 215-309

BAT CABLE (1/0 GA X 24", BLK) BAT CABLE(4 GA X 20", BLK)

FOOTNOTES:

1.

HOLE IN CENTER OF BATTERY TRAY STEP IS FOR ACCESSING CARRIAGE BOLT WHEN STARTING TIGHTENING PROCESS.

NOTE:

02

ID0219476

110

FUSE BLOCK ASSEMBLY

1

ALTERNATOR 6 COLD START 4 2 3 BATTERY MAIN

7 4 5

01

ID0186226

111

FUSE BLOCK ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 6 1 2 1

215-1009 215-1010 215-1011 106-048 105-047 211-305 211-311

DESCRIPTION

REMARKS

MAIN FUSE HOLDER BASE MAIN FUSE HOLDER COVER BUSSBAR (MAIN FUSE HOLDER) LOCKNUT (#10-24) LOCKNUT (3/8-NC) BK/AMI 125 AMP FUSE BK/AMI 100 AMP FUSE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0186226

112

FUEL TANK

RT95 / RT115 T3 27 RETURN

6

10

43 36

SUCTION

11

35

17

9

14 15

5 6

4

6

12 2

18 20

19

12 16

2

31 3

22 2 21 30

1 23

13 8

33 42 38 39

25 7

30

41 40

38

29

28 37

44 30 32 30 13 34

13

24

26

05

ID0197834

113

FUEL TANK

RT95 / RT115 T3 REF PART NO. NUMBER

QTY

1. 194-165 1 2. 110-563 3 3. 156-268 1 194-505 1 4. 364-567 1 153-760 1 153-594 2 153-607 1 153-761 1 107-781 6 153-606 1 5. 156-269 2 6. 110-528 4 7. 106-387 4 8. 319-484 1 9. 116-108 AR 10. 116-108 AR 11. 215-1368 1 165-704 1 12. 116-325 2 13. 106-558 4 14. 156-108 1 15. 110-217 1 16. 116-322 AR 17. 111-021 1 18. 105-818 2 19. 110-411 1 20. 322-289 1 21. 118-096 AR 22. 118-096 AR 23. 114-002 1 24. 105-829 2 25. 106-386 2

DESCRIPTION

FUEL TANK SPRING CLAMP (3/8") FUEL STRAINER (04H) FUEL PICKUP (04H) FILL NECK CAP GASKET, FILL NECK CAP FLANGE GASKET FLANGE HEX SCREW (#10-24 X 5/8") STRAINER BASKET S/O COUPLER (04H-05H90) SNAP-ON CLAMP (.531" TO .593") FLG LOCKNUT (M10-1.50) COVER BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") FUEL SENDER GASKET GROMMET (.362") CLIP NUT (M10-1.50) S/O COUPLER (08N-08H90) WORM CLAMP(7/16" TO 1") BULK HOSE (1/2",SOLD PER 1") BREATHER CAP (TANK) BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) BULK FUEL TUBING (1/4", PER FT) BULK FUEL TUBING (1/4", PER FT) PLUG (06N, SOC) FLG LK BOLT(1/2 NC X 1") FLG LOCKNUT (M8-1.25)

REMARKS

SEE FOOTNOTE 3

USE 1 @ 65" FOR RT95H & RT115, USE 1 @ 80" FOR RT95M USE 1 @ 51" FOR RT95H & RT115, USE 1 @ 80" FOR RT95M

USE 1 @ 48"

USE 1 @ 24" USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE AND KICK PLATE. USE .12 THICK AND .25 THICK TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE LINER PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. LAYER SUPPORT MAT BETWEEN LEDGE OF TANK AND UNDERSIDE OF STEP UNTIL FIRM PRESSURE IS REQUIRED TO ALIGN SLOTS AND INSERT SCREWS ORIENT PADLOCK LUGS AWAY FROM STAIRWELL

NOTE:

05

ID0197834

114

FUEL TANK

RT95 / RT115 T3 REF PART NO. NUMBER

QTY

26. 300-9750 1 27. 105-1190 5 28. 117-425 AR 117-463 AR 29. 313-821 1 30. 107-001 12 31. 117-442 AR 32. 106-198 2 33. 313-911 1 34. 105-831 2 35. 110-333 1 36. 105-033 1 37. 313-226 38. 107-629 3 39. 107-778 2 40. 106-640 1 41. 106-574 1 42. 105-003 1 43. 117-671 1 44. 319-452 1

DESCRIPTION

CRADLE WELDMENT BOLT (#10-24 X 1-1/4") LINER PAD (.12"THK) LINER PAD (.25"THK) TREAD, FUEL FLG LK SCREW (M10-1.50 X 25mm) SUPPORT MAT FLG LOCKNUT (1/2 NC, GD8) LEFT AIR DEFLECTOR FLG LOCK BOLT (1/2-NC X 1-1/2") BOLT ON CLAMP (1") BOLT (5/16-NC X 2") LEFT OUTSIDE FENDER WASHER (M8) SCREW (M8-1.25 X 30mm, BUT SOC) SCREW (M6-1.00 X 20mm, BUT SOC) CLIP NUT (M6-1.00) FLG LOCKNUT (5/16-NC) ABRASION SLEEVE (1" X 12") CONNECTOR PLATE

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0197834

115

116

HYDRAULIC RESERVOIR RT95 / RT115 T3

7

REAR VIEW OF TANK (ENLARGED) FRONT OF TRACTOR

12

8 5

Y

Relief Valve (149-991) X

10

Suction

28

9 6

1

Z

Return

B

A

3 11

2

Temp

4 21

3 30 2

31

19

18

27 23 19

32

33

25 34 24 19

40

16 20

36

21

33

38

13 26

19

22

19

35

39

34

20 14

29

37

20 19 16 17

04

15

ID0201297

117

HYDRAULIC RESERVOIR RT95 / RT115 T3

REF PART NO. NUMBER

QTY

1.

DESCRIPTION

150-1388 1 121-040 2. 157-466 1 3. 500-749 1 4. 116-322 AR 5. 322-289 1 6. 110-411 1 7. 105-818 2 8. 111-021 1 9. 110-217 1 10. 156-108 1 11. 214-854 12. 364-567 1 153-760 1 153-594 1 153-607 1 153-606 1 153-761 1 107-781 6 13. 106-198 2 14. 105-829 6 15. 320-118 1 16. 106-387 6 17. 300-9750 1 18. 320-116 1 19. 107-001 8 20. 106-558 3 21. 117-425 AR 117-463 AR 22. 107-778 2 23. 313-910 1 24. 106-640 1 25. 106-574 1 26. 315-440 1 27. 105-003 1 28. 157-987 1 514-446 1

HYDRAULIC RESERVOIR SIGHT GLASS DRAIN PLUG (1-UNF, .375 ORF) O-RING (211 D70) BULK HOSE (1/2", SOLD PER 1") BACKUP (BOLT-ON) BOLT-ON CLAMP (3/4", SET) BOLT (1/4-NC X 1-1/2") BREATHER CAP (TANK) WORM CLAMP (7/16" TO 1") S/O COUPLER (08N-08H90) TEMPERATURE SWITCH FILL NECK CAP GASKET, FILL NECK CAP FLANGE GASKET STRAINER BASKET FLANGE HEX SCREW (#10-24 X 5/8) FLG LOCKNUT (1/2-NC, GD8) FLG LK BOLT (1/2-NC X 1") BATTERY COVER FLG LOCKNUT (M10-1.50) CRADLE WELDMENT BATTERY TRAY STEP FLG LK SCREW (M10-1.50 X 25mm) CLIP NUT (M10-1.50) LINER PAD (.12"THK) LINER PAD (.25"THK) SCREW (M8-1.25 X 30mm, BUT SOC) RIGHT AIR DEFLECTOR SCREW (M6-1.00 X 20mm, BUT SOC) CLIP NUT (M6-1.00) TOP MUD SHIELD FLG LOCKNUT (5/16-NC) S/O COUPLER (20S-16H90,04NF) REDUCER (24S-20SF)

40.

FUSE HOLDER MOUNT

300-4466 1

REMARKS

USE 1 @ 48"

SEE FOOTNOTE 2

SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES 1.ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE AND AND KICK PLATE. USE .12" THICK AND .25" THICK TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE LINER PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. 2. ORIENT PADLOCK LUGS AWAY FROM STAIRWELL. 3. REFER TO PAGE "BATTERY INSTALLATION" FOR BATTERY INSTALLATION DETAILS.

04

ID0201297

118

HYDRAULIC RESERVOIR RT95 / RT115 T3

REF PART NO. NUMBER

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

105-831 2 110-333 1 105-033 1 313-225 106-386 4 107-629 3 106-162 2 319-452 1 106-379 2 106-353 2 323-279 1 300-4466 1

DESCRIPTION

REMARKS

FLG LK BOLT (1/2-NC X 1-1/2") BOLT-ON CLAMP (1") BOLT (5/16-NC X 2") RIGHT OUTSIDE FENDER FLG LOCKNUT (M8-1.25) WASHER (M8) FLG SCREW (M8-1.25 X 20mm) CONNECTOR PLATE FLG LK SCREW (M6-1.00 X 20mm) FLG NUT (M6-1.00) COVER FUSE HOLDER MOUNT

FOOTNOTES

04

ID0201297

119

120

SEAT PLATFORM

RT70H - RT75H - RT95H - RT95M

14

27

15

16

26

29

19 28

12

2

1

3

14

1

27

21 4

7 8 24 30

6

12

5 20

15

16

26

29 12

28 11

17

25

13

18 10 9 23 22

04

ID0024280

121

SEAT PLATFORM

RT70H - RT75H - RT95H - RT95M REF PART NO. NUMBER

1.

QTY

117-924 1 117-925 117-429 1 115-445 115-428 184-252 2 106-333 2 106-031 2 115-430 2 105-267 4 309-431 1 324-563 1 314-594 1 105-273 2 305-649 1 107-312 16 106-574 8 117-314 2 309-294 2 106-159 4 105-876 2 105-089 4 319-158 1 313-411 1 316-479 1 106-391 2 107-001 8 106-387 2 215-1107 1 310-801 1 313-707 2 107-702 2 107-698 2 110-383 2 106-168 2

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

DESCRIPTION

SEAT BELT SET W/5.75" TONGUE SEAT BELT TONGUE (5.75") SEAT REPLACEMENT SEAT ADJUSTABLE TRACK BUSHING (.562" X 1" X .590") SCREW (M12-1.75 X 40mm, 8.8) LOCKNUT (M12-1.75, NLK) SEAT BELT TETHER CUP WASHER (5/16") RIGHT SEAT CONSOLE RIGHT SEAT CONSOLE SEAT BASE SCREW (M12-1.75 X 30mm) LEFT SEAT CONSOLE SCREW (M6-1.00 X 25mm, BUT SOC) CLIP NUT (M6-1.00) ARMREST LOWER ARMREST BRACKET FLG SCREW (1/4-NC X 3/4") SCREW (M10-1.50 X 35mm) LOCKNUT (5/16-NC) Z-GATE Y-GATE PLOW GATE WASHER (M12) FLG LK SCREW (M10-1.50 X 25mm) FLG LOCKNUT (M10-1.50) SEAT SWITCH BLANK UPPER ARMREST BRACKET CARRIAGE BOLT (3/8-NC x 3/4") DOWEL PIN (.375 X .500) KNOB (3/8-NC, BLACK) FLG LK BOLT (1/4-NC X 3/4")

REMARKS

SEE FOOTNOTE 2 USE ON HYDROSTATS WITH CRUISE CONTROL UNITS ONLY

SEE FOOTNOTE 2 USED WITH COMBO ATTACHMENT USED WITH PLOW ATTACHMENT

USED ON MECHANICAL UNITS ONLY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

2.

USE LOCTITE 242 OR EQUIVALENT. NOT USED ON HYDROSTAT UNITS WITH CRUISE CONTROL OPTION

NOTE:

04

ID0024280

122

SEAT SWIVEL AND BASE 1 20

2

21 19 3 4

16 17

10 15

13

14 18

12 9 5

6 7

22

8 11

7 8

13

ID0034153

123

SEAT SWIVEL AND BASE REF PART NO. NUMBER

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

107-528 1 106-522 1 106-385 1 308-895 1 110-178 2 306-844 1 322-986 1 324-729 1 300-8537 1 106-992 9 107-135 13 117-816 1 179-382 1 115-662 1 110-383 1 308-879 1 106-559 1 117-301 1 107-582 1 115-645 1 106-121 1 106-986 1 107-606 1 105-095 1 300-8446 1

DESCRIPTION

PN10 SLOTTED NUT WASHER (2-1/16") FLG LOCKNUT (M6-1.00) LEVER PLUG (7/8") SEAT BASE SEAT BASE SEAT BASE SEAT BASE FLG LK SCREW (M8-1.25 X 25mm) CLIP NUT (M8-1.25) COMPRESSION SPRING SHIM (.020) GROMMET EDGE (3/16" X 12.7") KNOB (3/8-NC, BLACK) SWIVEL SCREW (M12-1.75 X 25mm) SWIVEL DISK (7" UHMW) SHLD BOLT (3/8" X 1/4", 5/16-NC) COMPRESSION SPRING STUD BOLT (3/8-NC X 1-1/2") FLG LK SCREW (M6-1.00 X 12mm) TANG LOCK WASHER (2") WASHER (1/4") ACCESS PANEL

REMARKS

SEE FOOTNOTE 2

FOR TIER 2 RT90 & RT115 FOR HT115 SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

5.

USE LOCTITE 242 OR EQUIVALENT TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN. NO LUBRICANT ON ITEM #15 SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER. BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.

USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT. BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.

NOTE:

13

ID0034153

124

BACKFILL BLADE ASSEMBLY HT115

35 6 36

15

4

1 27 26 4

27

2 37

12

26

4

25 27 3

25

15

38

4 6

OLD STYLE

13

OPTION

34

18

14

33 16

6

20 27

14 12

30 29

14

32

30 29 28

24

1 17

9

10 11 21

7 5

15

16

8

4

15 14 23

28

22

24 19

31

06

ID0175087

125

BACKFILL BLADE ASSEMBLY HT115 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

105-416 2 178-572 1 151-057 125-771 5 300-7763 1 181-982 1 107-434 1 106-164 1 181-981 1 183-767 1 125-800 1 125-822 2 331-475 1 125-773 4 106-470 4 181-975 2 178-584 1 183-768 1 308-921 1 151-070 300-4321 1 150-5263 178-532 1 314-104 2 178-394 2 105-475 2 105-830 4 106-012 6 309-138 2 106-383 2 331-751 1 322-360 2 106-330 4 106-386 4 105-1187 2 105-1188 2 107-537 2 300-8460 2

DESCRIPTION

WASHER (5/8") PIN (1.75" X 12.75") CYL (2.0" X 1.25" X 8.0") COMPOSITION BUSHING (1.25") PIN TAPERED INSERT (1.25") ROLL PIN 3/8 X 1-5/8 FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") COMPOSITION BUSHING (1.750") PIVOT COMPOSITION BUSHING (1.750") FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 13.90") TAPERED PIN (44.4mm X 205mm) LIFT ARM CYL (3" X 1.75" X 8") BACKFILL BLADE ASSEMBLY (80") CYL (2" X 1.25" X 3.34") PIN (1.750" X 7.000") TILT BLADE RETAINER TAPERED PIN (1.250" X 4.250") WASHER (1/2") FLG LK BOLT (1/2-NC X 1-1/4") FLANGE BOLT (5/8-NC X 3") RETAINER FLG LK SCREW (M10-1.50 X 30mm) 80" CUTTING EDGE FITTING GUARD (3.0" CYL) SCREW (M8-1.25 X 70mm) FLG LOCKNUT (M8-1.25) SCREW (M10-1.5 X 35mm) TAPERED PIN (1.250" X 2.560") SCREW (M10-1.5 X 20mm) TAB PIN (1.250" X 2.57")

REMARKS

SEE FOOTNOTE 1 & 2

SEE FOOTNOTE 2

OPTION OPTION OPTION USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 331-749 IS SUPERSEDED BY 300-4321. BEGINS WITH S/N_____________.

2. USE OF 300-4321 REQUIRES 6X 106-012 BOLTS (ITEM REF. #28).

NOTE:

06

ID0175087

126

4 POST ROPS

BEGINS WITH S/N 5W0527 HYDROSTAT UNITS BEGINS WITH S/N 5Y0468 POWERSHIFT UNITS

11

8

1

5 3

9

9

4 10

7 2

6 05

ID0023950

127

4 POST ROPS

BEGINS WITH S/N 5W0527 HYDROSTAT UNITS BEGINS WITH S/N 5Y0468 POWERSHIFT UNITS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 ANGUS-PALM ROPS 4 SCREW (3/4-NC X 5", GD5) SPEC. 1 BULK EDGE (1/8", SOLD PER FT) 8 SHOCK MOUNT 8 NUT (3/4-NC) SPECIAL 4 SCREW(3/4-NCX4-1/2",GD5)SPEC. 4 ISOLATOR IRON 3 POP RIVET (3/16" X .664") 3 BULK EDGE (3/16", SOLD PER FT) 1 CHECK GAGE 1 MANUAL COMPARTMENT

301-1473 107-923 116-421 117-973 107-924 107-922 320-240 110-348 117-344 320-745 250-063

DESCRIPTION

REMARKS

REPLACES 320-250 4 POST ROPS, SEE NOT SHOWN FOR SERVICE PART SEE FOOTNOTE 1 USE 1 @ 2.5' SEE FOOTNOTE 2 USE 2 @ 1.0', USE 1 @ 3.5'

NOT SHOWN:

500-2428

ROPS HEADLINER

FOOTNOTES:

1. SCREW (107-923) HAS GOLD PLATING TO DISTINGUISH IT FROM SCREW (107-922). PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 Ft.Lbs, USE LOCTITE 271 OR EQUIVALENT. 2. SCREW (107-922) HAS SILVER PLATING TO DISTINGUISH IT FROM SCREW (107-923). PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 Ft.Lbs, USE LOCTITE 271 OR EQUIVALENT.

NOTE:

05

ID0023950

128

CAB KIT

RT75, RT95, RT115, RT100 & RT120

15 12

12

46

38 12 36

Low High Park Switch X

G R I

FRONT WIPER MOTOR ELECTRICAL HOOK-UP DETAIL

33

ROPS TUBE 35 41 42 47 48 39 40 49 30

18

25

23 22

19 20

24

30

16 34

.

OPEN E IS IN TOTH D PARTS GE ATE LE DOOR A S OCI WHI I N DAM A S C AB ES ULT AND N FO R DOOR T IO ON CAN OPERA IT POSI

25

4 5D 3 1 6

21

13

17 31 28 26

27 14

57

29

26

25

22

ID0028095

129

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

191-179 499-436 1 499-437 1 121-044 1 499-747 499-748 121-045 1 121-046 1 121-047 1 117-829 21 318-374 1 318-358 1 318-359 1 318-375 2 318-376 2 318-377 2 107-786 32 214-897 1 499-441 2 499-438 2 119-003 1 318-360 1 318-361 1 318-362 1 318-363 1 117-825 1 117-854 1 117-821 1 117-855 1 117-856 2 273-279 1 117-824 1 117-857 1 105-085 4 107-787 4 107-788 8 107-789 4 166-450 1 117-823 1 117-858 1 499-440 1 117-828 4 499-439 1 107-245 4

DESCRIPTION

REMARKS

CAB KIT DOOR ASSY (RIGHT) DOOR ASSY (LEFT) SLIDER ASS'Y (REAR) WINDOW FRAME REAR WINDOW SIDE WINDOW (LEFT) SIDE WINDOW (RIGHT) FRONT WINDOW SEAL, PSA DOUBLE D U-CLAMP DOORPOST (LEFT) DOORPOST (RIGHT) BRACKET, LOWER DOOR POST WINDOW RETAINING CLIP PLATE SCREW, (#10-32 X 1-1/2") HEX WIPER MOTOR DOOR STRAP GAS SPRING STRUT SPACER, WIPER MOTOR CAM LATCH COVER (RIGHT) CAM LATCH COVER (LEFT) INNER BRACKET (RIGHT) INNER BRACKET (LEFT) L. LATCH, PADDLE W/KEY R. LATCH, PADDLE W/KEY LEFT ROD, DOOR LINKAGE RIGHT ROD, DOOR LINKAGE ROD, DOOR LINKAGE WARNING TAG LEFT LATCH, ROTARY RIGHT LATCH, ROTARY LOCKNUT (1/4-NC) SCREW (1/4-20 X 1-1/4) TRUS,TORX SCREW (1/4 X 5/8)TRUS, TORX T27 SCREW (#10-24 X 1/2 ") TRUS, TORX STUD, CYLINDER LEFT HANDLE, INSIDE RIGHT HANDLE, INSIDE INSIDE DOOR BEZEL RETAINER, INTERNAL TOOTH DOOR PULL FLG LK BOLT (3/8-NC X 3/4", NLK)

INCL. REF. #'S 1-57

SEE NOT SHOWN FOR REPLACEMENT LATCH. OBSOLETE

COMES WITH SNAP-ON COVER

NOTES:

MOUNTING A CAB ON THE RT70/RT90/RT115 1. A CAB CAN BE MOUNTED DIRECTLY ON RT70M OR RT90M WHEN OLD ROPS HAS NOT BEEN MODIFIED WITH THE NEW ISOLATORS. 2. A CAB CAN NOT BE MOUNTED ON A RT70H, RT90H OR RT115H WHEN AN OLD ROPS HAS BEEN MOFIFIED WITH THE NEW ISOLATORS. 3. A CAB CAN BE MOUNTED ON A RT70H, RT90H OR RT115H WITH A NEW ROPS WITH THE NEW ISOLATORS.

22

ID0028095

130

CAB KIT

RT75, RT95, RT115, RT100 & RT120

50 51 53 4

52

55

5

11

45 40

56

32

9 54

54

54 11 1 44

6 7

22

9 37

3 10

2

8 43

ID0028095

131

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

QTY

121-048 1 121-049 1 121-050 1 121-051 1 318-364 1 318-365 1 121-052 1 105-047 4 121-053 1 106-991 8 106-415 8 117-826 1 117-827 1 106-565 8 106-469 8 106-709 8 105-895 4 105-865 1 105-151 2 105-059 2 117-861 2 107-778 2 318-879 1 107-135 2 344-115 1 107-875 6 116-866 AR 110-249 1 118-357 1

DESCRIPTION

REMARKS

SLIDER, (LEFT DOOR) SLIDER, (RIGHT DOOR) GLASS (LOWER DOOR), LEFT GLASS (LOWER DOOR), RIGHT RIGHT DOOR LEFT DOOR WIPER BLADE LOCKNUT (3/8-NC) WIPER ARM FLG LK SCREW (M8-1.25 X 20mm) WASHER (.406") STRIKE BRACKET (RIGHT) STRIKE BRACKET (LEFT) NUTSERT, (M8-1.25) FLG SCREW (M12-1.75 X 30mm) FLG LK NUT (M12-1.75) LOCK WASHER (3/8") BOLT (1/4-NC X 3/4", GD8) LOCKNUT (7/16-NC) WASHER (7/16) STRIKER BOLT SCREW (M8-1.25 X 30mm, BUT SOC) BOTTLE BRACKET CLIP NUT (M8-1.25) WINDSHIELD WASHER TANK WASHER (.400" ID. BRASS) BULK HOSE (3/16", SOLD PER 1") WORM CLAMP (1/4"TO 5/8") EXTENSION SPRING

SEE NOT SHOWN FOR REPLACEMENT LATCH. SEE NOT SHOWN FOR REPLACEMENT LATCH.

URETHANE ADHESIVE KEYS (RT TRACTOR CAB) CLIP LEFT SLIDER LATCH REAR RIGHT SLIDER LATCH REAR LEFT SLIDER LATCH RIGHT SLIDER LATCH KNOB KIT, SLIDER WINDOW

10.5 FL. OZ. TUBES REPLACEMENT KEYS RETAINS STRUT 499-438 ONTO STUD 166-450 USED ON 121-044 SLIDER (REAR) USED ON 121-044 SLIDER (REAR) USED ON 121-048 SLIDER (LT DOOR) USED ON 121-049 SLIDER (RT DOOR)

USE 1 @ 150"

NOT SHOWN:

256-669 2 105-1305 1 115-1014 2 500-2067 500-2068 500-2069 500-2070 500-2450

NOTES:

22

ID0028095

132

CAB HEATER ASS'Y RT95 T3 RT115 / HT115 T3 TO

PR

ES

SU

RE

TA N

13

18 17

K

12

7

36 19

3

11

20

39

30

38

16

6 10

2

31

16

9

23

40

24 26

25 8 1

11

21

29 34

28

15

5

11

37 22 21

32

27

33

35 3 14

11 4 11

05

ID0201296

133

CAB HEATER ASS'Y RT95 T3 RT115 / HT115 T3 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

190-1374 190-1375 499-802 1 194-439 1 499-837 1 116-044 AR 499-705 1 116-044 AR 115-106 1 499-833 4 117-344 AR 514-085 1 156-260 1 110-217 8 155-164 1 110-249 1 117-622 1 514-159 1 107-358 6 107-597 4 107-580 4 107-852 16 117-397 1 106-992 4 106-386 105-1549 106-388 106-574 110-030 1 117-396 1 106-386 4 117-265 1 155-112 1 155-017 1 108-113 2 318-811 1 322-986 324-729 115-662 1 362-1233 1 105-814 4 322-871 1 107-393 2 157-333 1

DESCRIPTION

A/C HEATER KIT, TIER 3 HEATER KIT, TIER 3 MODEL EE320, HVAC, 12V HEATER CONTROL PANEL, FAN-AC-HT BULK HOSE (5/8" , SOLD PER 1") HEATER VALVE BULK HOSE (5/8" , SOLD PER 1") REDUCER (06N-04NF) LOUVER MOUNT, 3.1" HOLE BULK EDGE (3/16", SOLD PER FT) REDUCER (08N-06NF) STREET ELBOW (06N-06NF90) WORM CLAMP (7/16"TO 1") S/O COUPLER (04N-05H90) WORM CLAMP (1/4"TO 5/8") ABRASION SLEEVE (1.25" X 20") S/O TEE (-10H) WELLNUT (M4-0.7 X 12.67mm LG) WASHER (M4) SCREW (M4-0.70 X 16mm, BUT SOC) SCREW (#8 X 5/8" CSK PLPS) ABRASION SLEEVE (1.25" X 35") FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) SCREW (M6-1.00 X 20MM) WASHER (M6) CLIP NUT (M6-1.00) CABLE TIE (1/16" TO 4") ABRASION SLEEVE (1.25" X 28") FLG LOCKNUT (M8-1.25) ABRASION SLEEVE (1.75" X 50") S/O COUPLER (06N-10H) SERVICE TEE (06N-06NF-06NF) SCREW (#6-19 X 1-1/4" PLASTIC) VALVE BRACKET SEAT BASE SEAT BASE GROMMET EDGE (3/16" X 12.7") REAR PANEL W/ AC DUCT FLG LOCKNUT (3/8-NC) TDM COVER SCREW (M4-0.70 X 16mm, BX) HOLE PLUG (.750")

REMARKS

USE 500-1214 FOR UNITS WITH HEATER ONLY(NO A/C) USE 2 @ 90"

USE 1 @ 22"

USE 1 @ 16"

HT115 ONLY

SCREWS ONTO STUD BOLTS ON BOTTOM OF REF #1 (499-802)

FOOTNOTES:

NOTE:

05

ID0201296

134

AIR CONDITIONING KIT RT95 T3

38

22

33

32

27

20 1

23 2

30

8 24

35 7

36

39 6 37

26 25

TO

EX PA NS IO N

28

VA LV E

33 13 21 11 34

5 9 31 3

29 16

10 12 13

19

14

17 18

15

4

2.50

01

FR O

M

EX PA NS IO N

VA LV E

ID0198636

135

AIR CONDITIONING KIT RT95 T3

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

191-358 499-836 1 499-205 1 499-706 1 499-841 1 499-845 1 499-846 1 499-847 1 499-848 1 214-946 1 107-197 1 170-359 1 179-723 1 307-980 1 106-089 2 106-720 1 105-089 5 319-917 1 105-190 2 179-726 2 106-077 1 300-4458 2 105-876 3 106-386 2 323-217 1 106-380 2 115-687 1 300-4457 2 106-987 6 170-1059 1 170-365 1 105-836 4 105-160 3 105-886 1 107-001 3 106-654 1 195-1115 195-1356 195-1337 106-387 2

DESCRIPTION

REMARKS

A/C-HEATER KIT CONDENSER COIL RECEIVER DRIER COMPRESSOR COMPRESSOR FITTING HOSE (#10 X 90" EVP-CP) HOSE (#08 X 55" CP-CND) HOSE (#06 X 36" CND-RD) HOSE (#06 X 118" RD-EVP) BINARY SWITCH SCREW (M16-2.00 X 80mm,10.9) BALL BEARING V-PULLEY IDLER SPACER SLIDE BAR NUT (M12-1.75, 10.9) SCREW (M12-1.75 X 70mm) LOCKNUT (5/16-NC) COMPRESSOR MOUNT BOLT (5/16-NC X 2-3/4") SPACER HEX NUT (M16-2.00, 10.9) COMPRESSOR MOUNT BKT TOP SCREW (M10-1.50 X 35mm) FLG LOCKNUT (M8-1.25) AC DRIER MOUNT FLG LK SCREW (M8-1.25 X 16mm) ABRASION SLEEVE (SOLD PER FOOT) CONDENSER MOUNT BKT BOTTOM FLG LK SCREW (M6-1.00 X 16mm) BELT DRIVE PULLEY FLG LOCK BOLT (1/4-NC X ") BOLT (5/16-NC X 1-1/4") WASHER (.410") FLG LK SCREW (M10-1.50 X 25MM) FLG LK SCREW (M10-1.50 X 16MM) RADIATOR/OIL COOLER /CAC TIER 3 FAN FAN SPACER FLG LOCKNUT (M10-1.50)

INCL. REF. #'S 1-34.

SEE FOOTNOTE 1

SEE FOOTNOTE 1

USE 1 @ 2'

FOOTNOTES:

1-

01

USE LOCTITE 242 OR EQUIVALENT.

ID0198636

136

137

138

139

140

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

141

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

142

NOTES:

ID0134963

143

CONTROL COMPONENTS

144

GRND SPEED DIRECTION HAND CNTL HYDROSTAT CABLE LOCATION

1

23 POWER SHIFT CABLE LOCATION

22

9

25

14

8

5

24 26 20

7

6

17

3 19

21

4

13 28

2 10

11

28 18 27 17

16 12

K

15

806-228

145

GRND SPEED DIRECTION HAND CNTL REF PART NO. NUMBER

1 110-445 2 319-914 3 107-529 4 116-980 5 196-287 6 331-166 7 106-048 8 106-205 9 110-318 10 105-810 11 110-697 12 309-227 13 107-770 14 105-245 15 107-001 16 107-769 17 105-832 18 310-127 19 105-284 20 110-348 21 115-598 22 106-987 23 117-519 24 315-149 25 106-271 26 316-476 27 106-396 28 106-261

QTY

DESCRIPTION

1 KNOB (3/8-NC, ORANGE) 1 RIGHT CONTROL 1 WASHER UHMW (3/8) 2 SHOCK MOUNT 1 CONTROL CABLE 2 BOLT-ON BACK-UP (.306") 2 LOCKNUT (#10-24) 2 WASHER (.191") 1 BALL JOINT (#10-32, FM) 2 BOLT (#10-24 X 7/8", SOC) 1 BOLT-ON CLAMP (.360") 1 CONTROL LEVER FRAME 1 LOCKNUT (1/4-NF, NYL INSERT) 1 SCREW (M10-1.50 X 25MM) 4 FLG LK SCREW (M10-1.50 X 25MM) 2 JAM NUT (M10-1.50) 4 FLG LOCKNUT (1/4-NC) 1 PIVOT PLATE 2 WASHER (3/16") 2 POP RIVET (3/16" X .664") 1 SPRING DETENT 2 FLG LK SCREW (M6-1.00 X 16MM) 1 CONTROL HANDLE 1 DETENT TIP 2 SCREW (M5-0.80 X 8MM, PLPS) 1 TEMPLATE 1 WASHER (M10, HARDENED) 4 WASHER (.334")

REMARKS

SEE FOOTNOTE 3 AND INCLUDES HARDWARE SEE FOOTNOTE 4

SEE FOOTNOTE 2

SEE FOOTNOTE 1

FOOTNOTES

1. USE LOCTITE 242 OR EQUIVALENT 2. TORQUE TO 70 IN.-LBS. 3. IF ORDERING THIS PART FOR MACHINE WITH S/N ___________ OR OLDER, YOU MUST ALSO ORDER LEVER (#319-916) AND REFER TO PARTS PAGE "GRD SPEED DIRECTION FOOT CONTROL", IF THIS UNIT IS EQUIPPED WITH CRUISE CONTROL, PART 319-916 IS NOT NEEDED. 4. 196-287 IS FOR HYDROSTAT TRACTORS. USE 194-196 FOR POWER SHIFT TRACTORS.

NOTE:

K

806-228

146

HAND THROTTLE

BEGINS WITH S/N 5Y0227

9 17 21 17

8 22

7 11

12 20

15 16

11

19

3 18

7 12

14

2 4 6 4 13

20 10 1

03

5

5 ID0025136

147

HAND THROTTLE

BEGINS WITH S/N 5Y0227 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

306-619 1 117-593 1 324-666 1 194-539 1 106-850 2 106-987 2 106-353 2 107-744 2 115-604 1 506-021 2 196-058 1 106-205 1 505-114 1 106-640 2 106-574 2 106-018 2 106-991 1 106-386 1 110-373 1 105-095 2 106-138 2 107-465 2 215-1447 1 307-069 307-068 -

DESCRIPTION

CONTROL LEVER KNOB (ORANGE) CONTROL BRACKET CONTROL CABLE LOCKNUT (M5-0.80) FLG LK SCREW (M6-1.00 X 16mm) FLG NUT (M6-1.00) WASHER (M6) COMPRESSION SPRING NUT (#10-32) CABLE SWIVEL (.081") WASHER (.191") THRUST WASHER (.343") SCREW (M6-1.00 X 20mm ,BUT SOC) CLIP NUT (M6-1.00) JAM NUT (3/8-NF) FLG LK SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) BOLT-ON CLAMP (13/16") WASHER (1/4") NUT (M5-0.8.)

SCREW (M5-0.80 X 30MM, SOC) PROXIMITY SWITCH 12MM EUROFAST LEVER BRACKET CABLE BRACKET

REMARKS

USE LOCTITE 242 OR ITS EQUIVILENT

POWERSHIFT ONLY & REFER TO F/N 1

NOT SHOWN:

FOOTNOTES:

1. PROXIMITY SWITCH 215-1447 SUPERCEDED PROXIMITY SWITCH 213-272

NOTE:

03

ID0025136

148

FOOT THROTTLE 10 5 12

13 11

BACKHOE THROTTLE HAND THROTTLE FOOT THROTTLE

8

2

1 8

7 6 9

4

3

01

3

ID0151752

149

FOOT THROTTLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

307-530 307-515 194-133 506-021 107-770 105-095 106-386 107-135 106-992 110-318 506-021 307-068 307-069 117-959

QTY

DESCRIPTION

1 1 1 1 1 1 2 4 6 1 2 1

BASE THROTTLE PEDAL CONTROL CABLE (110.0") NUT (#10-32) LOCKNUT (1/4-NF, NYL INSERT) WASHER (1/4") FLG LOCKNUT (M8-1.25) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) BALL JOINT (#10-32, FM) NUT (#10-32) CABLE BRACKET LEVER BRACKET EXTENSION SPRING

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0151752

150

POWERSHIFT LEVER

1

4 27

FRONT OF TRACTOR ORIENTATION OF 118-087

3 38

5

21

1.55

26

23 25

7

1.55

23 29

2

7

21 22 23

21 3

5

28 10

9

21

36

37

35

39

19

23

25

4

4

31

15 32 30 6

18

32 30

13 8

9

11

30 30

16

17

31 28

24

35 10

12 6

20 34 20

06

33

14 8

ID0064457

151

POWERSHIFT LEVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

110-375 1 306-954 1 125-488 2 106-992 8 106-386 4 106-397 2 125-174 4 107-004 2 105-244 AR 106-354 2 106-447 1 107-573 1 110-290 1 107-574 1 105-832 2 117-019 1 306-762 1 105-525 1 306-666 1 316-939 1 307-568 1 105-509 4 375-395 1 105-117 4 375-396 1 110-306 2 307-585 1 118-074 1 307-580 1 105-047 2 306-763 1 106-539 4 105-883 2 106-892 2 107-002 2 106-266 2 217-269 1 215-1447 1 106-168 2 329-489 1 118-087 1 329-488 1

DESCRIPTION

KNOB (1/2-NC, YELLOW) SHIFT ARM FLANGE BUSHING (.875") FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) WASHER (M12, HARDENED) BRONZE BUSHING (.375"X.500") FLG LK SCREW (M12-1.75 X 45mm) WASHER (1/2") FLANGE NUT (M12-1.75) JAM NUT (1/2-NF) JAM NUT (1/2-NF, LH) ROD END (1/2-NF, FM) ROD END (1/2-NF, FM, LH) FLG LOCKNUT (1/4-NC) COMPRESSION SPRING SHIFT ROD ROLL PIN (3/16" X 1-1/4") SPRING ROD SWITCH BRACKET SPRING MOUNT COTTER PIN (1/8" X 1") LEVER WASHER (5/16") LEVER CLEVIS PIN (3/8" X .890") BELLOW DUST SHIELD BELLOW MOUNT LOCKNUT (3/8-NC) SHIFT LINK JAM NUT (M8-1.25) FLG LK BOLT (3/8-NC X 2") SCREW (M8-1.25 X 50mm) FLG LK SCREW (M10-1.50 X 30mm) FLG NUT(M10-1.50) PROXIMITY SWITCH PROXIMITY SWITCH FLG LK BOLT (1/4-NC X 3/4") MOUNT DUST SHIELD MOUNT

REMARKS

BEFORE S/N AFTER S/N

OBSOLETE

BEFORE S/N AFTER S/N__________ & REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PROXIMITY SWITCH 215-1447 SUPERCEDES PROXIMITY SWITCH 213-272.

NOTE:

1. ADD LOCTITE 242 TO ALL ADJUSTMENT SCREW THREADS

06

ID0064457

152

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

153

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

154

REAR STEER CONTROL 1 2

7

3

5

4

6 14 9

13 10

8

11

FRO NT

12

05

ID0183867

155

REAR STEER CONTROL REF PART NO. NUMBER

QTY

350-1919 117-887 105-522 318-366 125-447 106-205 300-4783 106-049 107-801 105-529 318-367 107-785 215-1225 106-601 105-161

1 1 1 1 2 1 2 2 1 1 2 1 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

DESCRIPTION

REAR STEER CONTROL KNOB ROLL PIN (3/16" X 3/4") MOUNT PLATE BUSHING WASHER (.191") SHAFT BOLT (#10-24 X 3/4", PLPS) WASHER (M6) ROLL PIN (5/16" X 1-1/2") BOTTOM PLATE SHLD BLT(1/4" X 1-1/4",#10-24) SWITCH, ROTARY HALL EFFECT SCREW (#6-32 X 1/2", CSK) BOLT (1/4-NC X 3/4", SOC)

REMARKS

INCL. REF #'S 1 THRU 14

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT 2. SENSOR 215-1225 HAS BEEN SUPERSEDED BY KIT 190-1613. SEE PARTS PAGE ID0257134 FOR S/N BREAKS AND LIST OF PARTS.

NOTE:

REAR STEER CONTROL ASSEMBLY 350-1919 HAS BEEN SUPERSEDED. ORDER KIT 190-1613 IF REPLACING ASSEMBLY 350-1919 OR SENSOR 215-1225.

05

ID0183867

156

REAR STEER MANUAL CONTROL KIT BEGINS WITH S/N: CMWR15T3VA0000170, CMWRT95MEA0000327, & CMWRT95HLA0000392

6

2 1 4

5 7 3

FR O

05

NT

6

ID0257134

157

REAR STEER MANUAL CONTROL KIT BEGINS WITH S/N: CMWR15T3VA0000170, CMWRT95MEA0000327, & CMWRT95HLA0000392 REF PART NO. NUMBER

1 2 3 4 5 6 7

190-1613 301-0531 106-367 106-574 107-312 107-801 215-1619 362-1576

QTY

1 2 2 2 2 1 1

DESCRIPTION

REAR STEER MANUAL CONTROL KIT MANUAL CONTROL MOUNT PLATE SCREW (#6-32 X 1/2" PLPS SS) CLIP NUT (M6-1.00) SCREW (M6-1.00 X 25MM, BUT SOC) WASHER (M6) SENSOR, ROTARY HALL EFFECT (1.30" SHAFT) PQ CONNECTOR COVER

REMARKS

INCLUDES ITEMS 1 - 6 SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 3 FOR S/N BREAKS.

NOT SHOWN:

FOOTNOTES:

1. THE MANUAL CONTROL KNOB FOR THE 215-1619 SENSOR HAS SERVICE PART NUMBER 500-2008.

2. USE LOCTITE 242 OR EQUIVALENT. 3. BEGINS WITH S/N: CMWR15T3AC0000254, CMWRT95HKC0000419, CMWRT95MJC0000404

NOTE:

KIT 190-1613 SUPERSEDES SENSOR 215-1225, SHOWN ON PARTS PAGE ID0183867.

05

ID0257134

158

HYDROSTATIC PUMP LINKAGE ENDS WITH S/N____________.

2 31 10 3

34 27

9

30

33

11 24

12 31

4

21 1

32

2 13

3

25

20

3

23

3

16

28

29

19 18

25

17

7

16

5 26

18

04

26

8 22

16 14

6

15

ID0139933

159

HYDROSTATIC PUMP LINKAGE ENDS WITH S/N____________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

315-735 110-318 106-678 194-196 315-484 105-106 106-386 315-483 105-810 106-205 331-166 110-697 107-092 106-528 179-301 116-142 125-491 117-614 105-699 181-636 106-989 179-302 313-954 217-269 105-069 105-047 105-811 105-162 315-536 315-646 107-268 107-516 105-680 107-597

QTY

1 2 6 1 1 1 1 2 2 1 1 3 4 1 2 1 4 2 1 1 1 1 1 2 2 2 2 1 1 4 2 2 4

DESCRIPTION

REMARKS

REAR SUPPORT (AUX DRIVE PUMP) BALL JOINT (#10-32, FM) LOCKNUT (1/4-NF) CONTROL CABLE (116") CAM PLATE BOLT (1/4-NC X 2") FLG LOCKNUT (M8-1.25) PUMP TRUNNION LEVER BOLT (#10-24 X 7/8", SOC) WASHER (.191") BOLT-ON BACKUP (.360") BOLT-ON CLAMP (.360") WASHER (.254") SCREW (M6-1.00 X 20mm, SOC) BRONZE BUSHING (.375) SHOCK MOUNT CAM YOKE ROLLER BEARING FRICTION WASHER (.781") BOLT (1/4-NF X 1-1/4") BUSHING FLG LK SCREW (M8-1.25 X 35mm) SLEEVE (.250) CABLE CONNECTOR PROXIMITY SWITCH WASHER (.406") LOCKNUT (3/8-NC) LOCKNUT (#10-24) BOLT (3/8-NC X 2-1/4") INNER CONTROL ARM PROXIMITY SWITCH MOUNT SCREW (M4-0.70 X 20mm, SOC) CLIP NUT (M4-.7) NUT (M4, W/LK WSHR) WASHER (M4)

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. TO ATTACH BRACKET (REF #5) USE THE TWO INSIDE BOLTS LOCATED IN THE REAR OF THE FRONT PUMP ON THE SAME SIDE AS THE TRUNION SHAFT. 2. APPLY LOCTITE BEFORE ASSEMBLY.

NOTE:

04

ID0139933

160

HYDROSTATIC PUMP LINKAGE BEGINS WITH S/N CMWRT95MK90000264

4 2

11 3

10

9

34

33

35

30 12

34

24

27

10

32

31 1

2

21

13 28 3 34 3

20

3

23

25

18

19 17

5

25 8

3 18

7

26 16

26 22 15

06

29

14 6

ID0152909

161

HYDROSTATIC PUMP LINKAGE BEGINS WITH S/N CMWRT95MK90000264 REF PART NO. NUMBER

QTY

1 315-735 2 110-318 3 106-678 4 194-196 5 315-484 6 105-106 7 106-386 8 315-483 9 105-810 10 106-205 11 331-166 12 110-697 13 107-092 14 106-528 15 179-301 16 116-142 17 125-491 18 117-614 19 105-699 20 181-636 21 106-989 22 179-302 23 313-954 24 215-1175 25 105-069 26 105-047 27 105-811 28 105-162 29 315-536 30 300-6250 31 107-414 32 106-574 33 105-680 34 105-284 35 106-640

1 2 6 1 1 1 1 1 2 2 1 1 3 4 1 2 1 4 2 1 1 1 1 1 2 2 2 2 1 1 2 2 2 5 2

DESCRIPTION

REAR SUPPORT (AUX DRIVE PUMP) BALL JOINT (#10-32, FM) LOCKNUT (1/4-NF) CONTROL CABLE CAM PLATE BOLT (1/4-NC X 2") FLG LOCKNUT (M8-1.25) PUMP TRUNNION LEVER BOLT (#10-24 X 7/8", SOC) WASHER (.191") BOLT-ON BACK-UP (.306") BOLT-ON CLAMP (.360") WASHER (.254") SCREW (M6-1.00 X 20MM, SOC) BRONZE BUSHING (.375) SHOCK MOUNT CAM YOKE ROLLER BEARING FRICTION WASHER (.781") BOLT (1/4-NF X 1 1/4") BUSHING FLG LK SCREW (M8-1.25 X 35MM) SLEEVE (.250) CABLE CONNECTOR PROXIMITY SWITCH WASHER (.406") LOCKNUT (3/8-NC) LOCKNUT (#10-24) BOLT (3/8-NC X 2-1/4") INNER CONTROL ARM PROXIMITY SWITCH MOUNT SCREW (M4-0.70 X 30MM,BUT SOC) CLIP NUT (M6-1.00) NUT (M4, W/LK WSHR) WASHER (3/16") SCREW (M6-1.00 X 20MM,BUT SOC)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 2

SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264

SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264 SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264

NOT SHOWN:

FOOTNOTES:

1. TO ATTACH BRACKET (REF #5) USE TWO INSIDE BOLTS LOCATED IN THE REAR OF THE FRONT PUMP ON THE SAME SIDE AS THE TRUNNION SHAFT. 2. APPLY LOCTITE BEFORE ASSEMBLY. 3. UNITS PRIOR TO S/N CMWRT95MK90000264 USE SENSOR 217-269 (1X), BRACKET 315-646 (1X), AND BOLTS 107-268 (2X).

NOTE:

06

ID0152909

162

163

164

NOTES:

ID0134963

165

HYDRAULICS

166

HYDRAULIC FILTER RT95 POWERSHIFT

38

TO ATTACHMENT VALVE RETURN

40

2 1

49

3 4

12 39

3

2

30 45

47 46

8

31 36

7 49 9

27

FROM REAR ATT. VALVE "PB"

1 17 18 41

14 1

3

19 3

43 TO HYD. TANK ( "Z" PORT)

15

10

31 34 35

1 16

37

FLOW

1

1 21

33

42 22

3 26

44

6

5 1 24

1 23 25 28

43 RETURN FOR RT90

29

20 32

48

( "A" PORT)

11 48

03

11

13

ID0212711

167

HYDRAULIC FILTER RT95 POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

QTY

111-027 8 116-460 AR 105-003 5 153-210 1 194-283 117-764 1 155-230 1 149-642 1 149-641 1 149-854 1 105-827 2 153-862 1 154-324 4 316-850 1 153-984 1 153-957 1 153-956 1 155-230 1 116-460 AR 155-231 1 153-888 1 110-332 1 150-1689 1 153-850 153-564 150-2680 116-460 AR 157-313 1 154-287 1 155-466 1 116-286 150-1691 1 117-392 1 154-319 1 110-353 2 515-236 1 154-391 1 116-636 AR 158-033 159-809 154-362 1 154-327 1 515-515 1 107-336 2 106-442 2 117-611 1 149-908 1 110-333 2 117-691 1 117-214 1 320-253 1 105-152 1 150-1546 2 154-315 3

DESCRIPTION

T-BOLT CLAMP (1.25" - 1.50") BULK HOSE (1", SOLD PER 1') FLG LOCKNUT (5/16-NC) HYDRAULIC MANIFOLD (5 PORT) RADIATOR/OIL COOLER ABRASION SLEEVE (1.59" X 90") S/O COUPLER (16S-16H45) HYD OIL FILTER HYD OIL FILTER ELEMENT HYD OIL FILTER ELMT (1-3/8 UNF) FLG LK BOLT (3/8-NC X 1-1/4") TEE (16S-08O-16H-08H) CAP (10OF) BRACKET BK RUN TEE (10O-10O-10OL) HOSE (10OFX45-44"-3000) HOSE (10OFX90-50"-3000) S/O COUPLER (16S-16H45) BULK HOSE (1", SOLD PER 1') S/O BR TEE (16S-16H-16H) CHECK VALVE ((16SF-16SF, 25 PSI) BOLT-ON CLAMP (1-5/8") HYD LINE (-10) S/O COUPLER (10S-08H90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP BULK HOSE (1", SOLD PER 1') CONNECTOR (16OFX-16H90, XLG) CONNECTOR (16S-16O90) HOSE (10OFX90-74"-2750) BULK HOSE (1/2", SOLD PER 1") HOSE (10OFX45-120"-3000) ABRASION SLEEVE (1.25" X 60") BK RUN TEE (10O) WORM CLAMP (3/4" TO 1-1/2") HOSE (10OFX45-98"-3000) CONNECTOR (08S-10O) BULK HOSE (3/4", SOLD PER 1') HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) S/O COUPLER (10S-12H90) CAP (08OF) HOSE (10OFX45-50"-3000) FLG SCREW (M16-2.00 X 45mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) ABRASION SLEEVE (1.00" X 22") RUN TEE (16S-16H-16H) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (1.25" X 40") TAB NUT (1/4-NF) BK RUN TEE (10O-10O45-10OL) UNION (10O-10OFX90)

REMARKS

USE 2 @ 75"

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3

ENDS WITH S/N 5X0709.

BEGINS WITH S/N 5X0710.

USE 1 @ 25"

USE 1 @ 7.5"

USE 1 @ 30" ENDS WITH S/N________.

BEGINS WITH S/N_________.

SEE FOOTNOTE 4 SEE FOOTNOTE 4

FOOTNOTES:

1.

2.

3.

4.

149-642 (HYD. OIL FILTER) IS THE FILTER HEAD AND ELEMENT (149-854) IS A BREAK-IN FILTER. AFTER 50 HOURS CHANGE TO FILTER ELEMENT 149-641 WHICH IS THE REGULAR SERVICE FILTER. HOWEVER IF THE HYDRAULIC SYSTEM IS EVER EXPOSED TO CONTAMINATES THE BREAK-IN FILTER (149-854) SHOULD BE RE-INSTALLED FOR AT LEAST 50 HOURS OF OPERATION. REF. #46 (320-253) BOLTS TO T-BOLT CLAMP (111-027) AND SUPPORTS ELECTRICAL HARNESS CONNNECTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0212711

168

POWERSHIFT MANIFOLD HYDRAULICS RT90M

DIFF. LOCK

11

12

1

P

4

14 REFER TO AUXILIARY HYDRAULICS

8

2 T

13

17

16 15 4

6

5 REFER TO REAR STEER HYDRAULICS

3 9

REFER TO AUX. HYD. TO REAR AXLE DIFF. LOCK

19

7 6 TO TANK ("Y" PORT)

9

18

REFER TO AUXILIARY HYDRAULICS

10 TO FRONT AXLE DIFF. LOCK

03

ID0139935

169

POWERSHIFT MANIFOLD HYDRAULICS RT90M

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

157-245 1 106-385 2 154-743 1 154-316 2 157-909 1 154-220 2 515-174 1 515-712 1 117-611 2 154-226 1 306-885 2 106-566 2 117-387 1 153-564 150-2680 154-344 1 154-411 1 154-296 1 153-917 157-331 -

DESCRIPTION

MANIFOLD (1-SPL) FLG LOCKNUT (M6-1.00) HOSE (04OFX90-23"-3000) RUN TEE (04S-04O-04O) HOSE (060FX-28"-3000) CONNECTOR (04O-06S) HOSE (04OFX90-74"-3000) HOSE (04OFX90L-68"-3000) ABRASION SLEEVE (1.00" X 22") CONNECTOR (04O-06S90) MOUNT PLATE SCREW (M6-1.00 X 70mm) ABRASION SLEEVE (1.00" X 42") TANDEM HYDRAULIC PUMP AUXILIARY PUMP UN RUN TEE (06OFX-06O-06O) CONNECTOR (04S-06O) CAP (04OF) TEE (08N-06O-06O) UN RUN TEE (06OFX-06O-08O)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION MANIFOLDS HAVE A CAVITY PLUG WHERE THE RELIEF VALVE WAS LOCATED. 2. WITH "REAR STEER" OPTION TWO MOUNT PLATES (306-885) ARE REQUIRED, ONE ON EITHER SIDE OF FRAME. WITH "NO REAR STEER" ONLY ONE MOUNT PLATE (306-885) IS REQUIRED ON OUTSIDE OF FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0139935

170

AUXILIARY HYDRAULICS RT90 POWERSHIFT 40

REFER TO DIFF. LOCK HYD.

10

13

6 36 8

9

38 39

12 1

10 35

37

3 10

34

4

10

38

43

TO HYD TANK ( "A" PORT)

41 11

33 7

32

44 42

TO HYD TANK ( "B" PORT)

5

27

24

TO HYD TANK ( "X" PORT)

23 45 25

DIFF. LOCK HYD.

15

31

TO HYD TANK ( "Y" PORT)

22

14

28

17

16 LS EF 18

2

T

26 21 19 20

CF 29 P 30

03

ID0153669

171

AUXILIARY HYDRAULICS RT90 POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

116-286 AR 153-917 1 153-850 1 153-142 1 155-491 1 155-146 1 153-740 154-233 1 515-192 1 111-027 4 154-298 1 153-564 1 150-2680 116-460 AR 515-437 1 154-743 1 154-373 1 154-278 1 106-385 2 157-917 1 306-886 1 107-054 2 154-488 1 515-605 1 154-391 1 158-681 1 149-991 1 309-817 1 117-612 1 157-331 153-787 1 515-075 1 117-218 1 154-339 1 149-896 1 217-551 1 116-460 AR 154-327 117-611 1 110-026 2 153-862 149-642 154-315 1 514-446 157-987 214-854 154-256 1

DESCRIPTION

BULK HOSE (1/2", SOLD PER 1") TEE (08N-06O-06O) S/O COUPLER (10S-08H90) S/O COUPLER (20S-16H90) HOSE (10OFX90L-12"-3000) S/O COUPLER (12S-16H90) PICK UP TUBE CONNECTOR (08S-08O) HOSE (08OFX90L-54"-3000) T-BOLT CLAMP (1.25" - 1.50") CONNECTOR (10S-10O90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP BULK HOSE (1", SOLD PER 1') HOSE (04OFX90-21"-3000) HOSE (04OFX90S-23"-3000) REDUCER (04O-06OF) CONNECTOR (04S-04O) FLG LOCKNUT (M6-1.00) PRIORITY VALVE SPACER SCREW (M6-1.00 X 90mm) UN RUN TEE (10OFX-10O-10O) HOSE (10OFX90S-20"-3000) CONNECTOR (08S-10O) RELIEF VALVE (AUXILIARY) CONNECTOR (08S-08S, XLG HEX) SPACER PLATE ABRASION SLEEVE (1.00" X 46") UN RUN TEE (06OFX-06O-08O) TEE (10O-10S-04O) HOSE (04OFX90S-82"-3000) ABRASION SLEEVE (1.00" X 52") CONNECTOR (04N-04O) STREET ELBOW (04NF-04NF90) PRESSURE GAUGE (3000 PSI) BULK HOSE (1", SOLD PER 1') CAP (08OF) ABRASION SLEEVE (1.00" X 22") WORM CLAMP (1/2" TO 1-1/4") TEE (16S-08O-16H-08H) HYD OIL FILTER HEAD UNION (10O-10OFX90) REDUCER (24S-20SF) S/O COUPLER (20S-16H90, 04NF) TEMPERATURE SWITCH UNION (08O-08OFX90)

REMARKS

USE 1 @ 48"

ENDS WITH S/N 5X0709.

USE 1 @ 42" ENDS WITH S/N 5X0709.

BEGINS WITH S/N 5X0710

USED ON INSIDE OF FRAME PLATE

PRE SET TO 2500 PSI USED ON OUTSIDE OF FRAME PLATE

USE 1 @ 25"

BEGINS WITH S/N 5X0710.

BEGINS WITH S/N 5X0710.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0153669

172

AUX DRIVE LUBRICATION RT90

SEE FOOTNOTE 2

2

18

15 17

14 SEE FOOTNOTE 2

SEE FOOTNOTE 3

9

1 18

10 3 11 13

SEE FOOTNOTE 4

16 TO ENGINE BLOCK

10

TO OIL PAN

7

8

5 4 6

06

12

ID0041122

173

AUX DRIVE LUBRICATION RT90

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

154-226 1 154-726 1 515-041 1 154-261 1 153-971 1 154-248 1 154-272 1 153-757 1 106-645 2 107-044 155-130 1 154-255 1 153-564 150-2680 106-391 2 166-464 1 153-833 165-880 154-373 2

DESCRIPTION

CONNECTOR (04O-06S90) HOSE (04OFX90-15"-3000) HOSE (04OFX90-20"-3000) CONNECTOR (04O-08S) CONNECTOR (06N-08SF) REDUCER STEM (04O) REDUCER NUT (08OF) CONNECTOR (M22-1.50-08O) SCREW (M12-1.75 X 110mm, 10.9) BOLT (M12-1.75 X 45mm, SOC) PLUG (06S) UNION (04O-04OFX90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP WASHER (M12) AUX DRIVE ADAPTER "B" PAD (9T) GASKET (ENGINE/PUMP AUX DRIVE) GASKET REDUCER (04O-06OF)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE'S 1, 2 & 4

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

REFER TO "AUXILIARY HYDRAULICS POWERSHIFT", THE TANDEM PUMP, HARDWARE AND GASKET ARE SHOWN ON THIS PAGE. COVER & ELBOW CONNECTOR COME WITH AUXILIARY DRIVE. SCREW (106-645) HOLDS AUXLIARY DRIVE TO ENGINE. SILICON SEALER IS REQUIRED TO BOTH SURFACES OF ITEM 16 FOR PROPER SEAL.

NOTE:

06

ID0041122

174

GROUND DRIVE MOTOR HYDRAULICS

11

12

1

2

13

10

10 9 14 9

9 14

3

8

4 7

6

5

04

ID0115814

175

GROUND DRIVE MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 2 2 2 2 1 2 2 2 2 1 1 1 2

158-046 106-632 154-355 154-296 157-263 115-902 154-233 154-716 154-248 154-266 154-256 154-279 154-322 154-272

DESCRIPTION

REMARKS

HYD. MOTOR (GROUND) FLG LK SCREW (M12-1.75 X 35mm, SER) BK CONNECTOR (04O-04O90BK) CAP (04OF) HOSE (04OFX-102"-5000) ABRASION SLEEVE (1.59" X 100") CONNECTOR (08S-08O) HOSE (08OFX90-48"-3000) REDUCER STEM (04O) UNION RUN TEE (08OFX-08O-08O) UNION (08O-08OFX90) CONNECTOR (08O-10S) CONNECTOR (08O-10S90) REDUCER NUT (08OF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0115814

176

BACKFILL BLADE HYDRAULICS

27

1 34

TILT LIFT

LIFT

24

1

28

SWING

26

4

6

33

TILT

7 SWING

4 41

5 8

23

7

16

17

SW

33 15 6

39

21

2

22 25

36

14

37

40

9 32

IN G

35 19

39 40

3

20

13 NG

38

36

10

8

31

13 14

T L IF

SW I

3

11

18

30

T IL

29

14

T

12

LIFT

SWING

(24)

TILT

FOOTNOTE 2 REF. 27 FITS HERE REF. 7 FITS HERE

REF. 7 FITS HERE

REF. 6 FITS HERE REF. 6 FITS HERE

02

REF. 28 FITS HERE

ID0197855

177

BACKFILL BLADE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

153-074 2 153-968 1 515-310 2 515-137 2 106-327 2 154-261 2 154-374 2 151-057 2 154-293 1 154-278 1 151-070 1 150-5263 1 154-342 2 154-252 3 307-416 1 154-229 2 154-355 2 154-921 1 515-586 1 515-221 1 106-386 2 154-316 1 153-967 1 159-809 117-691 1 115-920 1 514-294 1 154-222 1 110-866 2 110-958 2 105-818 4 110-332 1 105-003 2 110-333 1 117-328 1 117-672 2 117-409 1 153-973 1 154-344 2 154-326 2 116-259 AR

REMARKS

DESCRIPTION

HOSE (06OFX90-88"-3000) HOSE (04OFX90S-82"-5000) HOSE (04OFX45-22"-5000) HOSE (04OFX90-90"-3000) SCREW (M8-1.25 X 30mm) CONNECTOR (04O-08S) CONNECTOR (04O-08S, ORF) CYL (2.0" X 1.25" X 8.0") BRANCH TEE (04S-04O-04O) CONNECTOR (04S-04O) CYL (3" X 1.75" X 8") CYL (2" X 1.25" X 3.34") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) BK BRACKET BK CONNECTOR (06O-06O90BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-54"-3000-AR) HOSE (06OFX90-21"-3000) HOSE (06OFX90S-28"-3000) FLG LOCKNUT (M8-1.25) RUN TEE (04S-04O-04O) HOSE (04OFX90S-90"-5000) HYD. CONTROL VALVE (3-SPOOL) ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (2.38" X 70") CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1-5/8") FLG LOCKNUT (5/16-NC) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1.00" X 20") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX45-54"-3000-AR) UN RUN TEE (06OFX-06O-06O) CAP (06OF) BULK EDGE (1/2", SOLD PER FT)

LIFT SWING SWING TILT

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

TILT LIFT LIFT

SWING

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

TILT

USE 1 @ 20" & SEE FOOTNOTE 4

FOOTNOTES:

1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE. 2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM. 3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES. 4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0197855

178

BACKFILL BLADE VALVE RT95

TO REAR STEER / FRAME TILT VALVE REFER TO REAR STEER HYD.

9 8

2 1

2 3 6 7 5 4 12 11

10 SEE FOOTNOTE 1

NOTE: FOR HYDROSTAT UNITS REFER TO AUX. HYD.- HYDROSTAT & FOR POWER SHIFT UNITS REFER TO AUX. HYD.- POWER SHIFT

02

ID0153415

179

BACKFILL BLADE VALVE RT95

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

149-851 154-298 149-849 154-301 157-322 105-292 106-386 158-033 159-809 153-907 154-362 116-636 157-917

QTY

DESCRIPTION

1 2 1 1 1 3 3 1 1 1 -

HYD LINE (-10) CONNECTOR (10S-10O90) HYD LINE (-10) CONNECTOR (10S-10O) HYD LINE (-10) SCREW (M8-1.25 X 75mm) FLG LOCKNUT (M8-1.25) HYD. CONTROL VALVE (3-SPOOL) HYD. CONTROL VALVE (3-SPOOL) HOSE (10OFX45-16"-3000) S/O COUPLER (10S-12H90) BULK HOSE (3/4", SOLD PER 1') PRIORITY VALVE

REMARKS

ENDS WITH S/N________, BEGINS WITH S/N_______.

SEE FOOTNOTE 1

USE 1 @ 25"

FOOTNOTES

1.

FOR BFB VALVE RETURN HOSE'S REFER TO PAGE "PUMP DRIVE HYDRAULICS" FOR HYDROSTATICS OR PAGE "GROUND DRIVE MOTOR HYDRAULICS" FOR POWERSHIFTS.

NOTE

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0153415

180

POWER STEERING VALVE HYDRAULIC

3

TANK

LT L.S.

PRESS

6 4 RETURN MANIFOLD FOR HYDROSTATS

4

REFER TO HYD. FILTER PAGE

5

2

RT

LT

RT

7 1 2

11 1 7

POWER SHIFT UNITS SEE FOOTNOTE 1

12

HYDROSTATIC SEE FOOTNOTE 1

15

9

14

LT

10 8

6 RT RETURN MANIFOLD FOR POWER SHIFT REFER TO GRD. DRV. MOTOR HYD. PAGE

8 TO FRONT STEERING AXLE (STEERING CYL.)

16 13

06

ID0057080

181

POWER STEERING VALVE HYDRAULIC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

117-214 515-222 149-358 149-371 190-913 154-227 154-276 154-252 116-804 152-146 154-695 153-315 117-396 117-387 157-917 307-535 153-210 154-222

QTY

2 1 1 1 1 2 2 2 2 2 1 1 1 1 1

DESCRIPTION

ABRASION SLEEVE (1.25" X 40") HOSE (06OFX45-46"-3000) HOSE (06OFX45-55"-3000) POWER STEERING VALVE SEAL REPAIR KIT CONNECTOR (06O-08S90) CONNECTOR (04O-08S90) CONNECTOR (04S-04O90) HOSE (04OFX90-69"-3000) CONNECTOR (04O-08S) SHORT HOSE (04OFX-38"-3000) HOSE (06OFX90S-36"-3000) ABRASION SLEEVE (1.25" X 28") ABRASION SLEEVE (1.00" X 42") PRIORITY VALVE RETURN MANIFOLD HYDRAULIC MANIFOLD (5 PORT) CONNECTOR (060-08S)

REMARKS

HYDROSTAT UNITS ONLY & SEE FOOTNOTE 1 POWER SHIFT UNITS ONLY & SEE FOOTNOTE 1

FOOTNOTES

1.

AS INDICATED BY THE GRAPHICS, "RETURN TO TANK" ON HYDROSTATIC UNITS RETURNS TO RETURN MANIFOLD ON SIDE OF LEFT FRAME PLATE. "RETURN TO TANK" ON POWER SHIFT UNITS RETURNS TO RETURN MANIFOLD ON CROSSMEMBER OF FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0057080

182

REAR STEER HYDRAULICS

4

13 CONNECTS TO REAR SPOOL

2 18 5

7

T OU

8

ET SID

OP T OU

OT EB SID

M TO

3

TO REAR AXLE STEER CYL. RIGHT SIDE

13 16 TO REAR AXLE

10 15

STEER CYL. LEFT SIDE

6 19 9

1

11 8 10

12 17 SEE FOOTNOTE 2

FROM "PB" ON BFB REFER TO BACKFILL BLADE VALVE

21

14

12

REFER TO (REF #20) MOTOR SHIFT/DIFF LOCK HYDRAULICS

20

ID0064417

183

REAR STEER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

154-222 154-934 152-146 117-608 153-785 153-786 159-505 149-616 154-391 106-379 106-354 106-385 106-632 307-074 153-320 157-334 154-298 117-328 515-462 154-344 154-276 153-907 149-851 515-129

QTY

1 1 1 1 1 1 1 4 3 4 3 1 1 2 1 1 1 1 -

DESCRIPTION

CONNECTOR (06O-08S) HOSE (04OFX45-18"-3000) CONNECTOR (04O-08S) SHORT ABRASION SLEEVE (1.00" X 15") HYDRAULIC VALVE (SGL SPOOL) HYDRAULIC VALVE (2-SPOOL) SOLENOID TUBE CAP NUT CONNECTOR (08S-10O) FLG LK SCREW (M6-1.00 X 20mm) FLANGE NUT (M12-1.75) FLG LOCKNUT (M6-1.00) FLG LK SCREW (M12-1.75 X 35mm, SER) BRACKET HOSE (06OFX90L-17"-3000) CONNECTOR (04O-06S90, ORF) CONNECTOR (10S-10O90) ABRASION SLEEVE (1.00" X 18") HOSE (04OFX90-22"-3000 AR) UN RUN TEE (06OFX-06O-06O) CONNECTOR (04O-08S90) HOSE (10OFX45-16"-3000) HYD. LINE (-10) HOSE (10OFX90-30"-3000)

REMARKS

SEE FOOTNOTE 1, SEAL KIT 500-2201. SEE NOT SHOWN FOR S.P.

REFER TO "MOTOR SHIFT/DIFF LOCK HYD" FOR DESTINATION

SEE FOOTNOTE 2

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

1.

2.

153-786 (2 SPOOL VALVE) IS USED WHEN FRAME TILT & REAR STEER OPTIONS ARE BOTH USED. REFERENCE #3 FROM "PUMP DRIVE HYD" WILL ATTACH HERE UNTIL A REAR ATTACHMENT IS ATTACHED ON TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0064417

184

FRAME TILT HYDRAULICS

28 29 30 8 1 14

13 11 10

26 1 16

15 6

14

8

17 22

3 2

13

1

12

IDE INS

7

P TO

M TO OT B E ID INS

11 10 19

9

5

3 20

1

23

27 21

SUPPLY FROM BFB "PB" (BACKFILL BLADE VALVE)

18 16 4

20

19

25

32 15

24

33

12 9

31

26

REFER TO (REF #20) (MOTOR SHIFT/DIFF LOCK HYDRAULICS)

12

ID0091552

185

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

154-252 154-385 154-265 154-963 154-702 515-229 515-019 151-202 106-164 106-469 181-982 181-981 183-765 125-771 183-767 125-770 153-786 153-785 217-948 149-616 499-445 159-505 499-444 214-909 157-262 307-074 106-354 106-632 106-385 106-379 154-391 153-320 154-222 115-811 154-298 515-129 154-464 157-343 154-344 153-907 149-851

QTY

4 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1

1 3 3 4 4 1 1 1 2 1 1 1 -

DESCRIPTION

CONNECTOR (04S-04O90) CONNECTOR (04O-06S, ORF) UN RUN TEE (04OFX-04O-04O) HOSE (04OFX45-24"-3000) HOSE (04OFX-30"-3000) HOSE (04OFX-34"-3000) HOSE (04OFX45-34"-3000) CYL (2" X 1" X 3.38") FLG LK SCREW (M10-1.50 X 30mm) FLG SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.25") TAPERED INSERT (1") TAPERED PIN (31.7mm X 110mm) COMPOSITION BUSHING (1.25") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") HYDRAULIC VALVE (2-SPOOL) HYDRAULIC VALVE (SGL SPOOL) COIL, 12VDC CAP NUT COIL RETAINING NUT SOLENOID TUBE SOLENOID TUBE ASSM'Y SOLENOID COIL DUAL P.O. CHECK BRACKET FLG NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 35mm, SER) FLG LK NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20mm) CONNECTOR (08S-10O) HOSE (06OFX90L-17"-3000) CONNECTOR (06O-08S) ABRASION SLEEVE (1.59" X 20") CONNECTOR (10S-10O90) HOSE (10OFX90-30"-3000) CONNECTOR (10O-10O) HOSE (10OFX90S-120"-3000) UN RUN TEE (06OFX-06O-06O) HOSE (10OFX45-16"-3000) HYD LINE (-10)

REMARKS

SEE FTNT 1, SEAL KIT 500-2201, SEE NOT SHOWN FOR S.P. SEE FOOTNOTE 1,

OBSOLETE OBSOLETE

REFER TO REF #3 ON PUMP DRIVE HYDRAULICS

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

1.

153-786 (2-SPOOL VALVE) IS USED WHEN FRAME TILT & REAR STEER OPTIONS ARE BOTH USED. PARTS PAGE FOR REAR STEER OPTION.

SEE REAR STEER

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0091552

186

NO FRAME TILT/NO REAR STEER OPTION

3 6

8

1

2

4 5 7

07

9

ID0115605

187

NO FRAME TILT/NO REAR STEER OPTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

106-988 110-333 154-464 315-176 106-385 153-956 306-885 157-343 149-851

QTY

1 1 1 1 1 1 -

DESCRIPTION

FLG LK SCREW (M6-1.00 X 20mm) BOLT-ON CLAMP (1") CONNECTOR (10O-10O) SPACER BRACKET FLG LOCKNUT (M6-1.00) HOSE (10OFX90S-50"-3000) MOUNT PLATE HOSE (10OFX90S-120"-3000) HYD LINE (-10)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFERENCE #4 (315-176) WILL REPLACE (1X) REFERENCE #2 ON PARTS PAGE "MOTOR SHIFT/DIFF LOCK HYD" WHEN "NO FRAME TILT/NO REAR STEER" IS USED.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0115605

188

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE

7

2

8

1 11

13 12

10

5

9

4

3

6

07

ID0114909

189

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

158-033 159-809 500-933 599-278 500-935 191-149 500-934 191-153 191-157 191-151 155-179 154-384 599-279 500-928

QTY

1 1 3 1 1 1 2 3 1 6 1 1 2 2

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT NR PLUG KIT FLOAT POSITIONER KIT PLUG SEAL KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT SEAL REPAIR KIT

ENDS WITH S/N_______. OBSOLETE BEGINS WITH S/N_________. USE FLOAT KIT 500-2020

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0114909

190

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38"

2

1 3 4

5

6

7

D

806-388

191

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-202 190-165 150-778 150-700 106-096 150-775 150-772 150-698

NOT SHOWN: 259-100 259-188 259-239 259-241

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

HYD CYL (2" X 1" X 3.38") SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2" X 1") CYLINDER HEAD (2" X 1") CYLINDER ROD

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") CYL HEAD SPANNER - TWO PIN WIPER SEAL INSTALLER (2") PISTON INSTALLER (2")

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)

NOTE:

D

806-388

192

193

194

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

195

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

196

NOTES:

ID0134963

197

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

198

NOTES:

ID0134963

199

MISCELLANEOUS

200

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

201

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

202

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

203

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

204

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

205

206

Related Publications Component

Ass’y

P/N

Model: RT95 .................. Parts Manual ......................................................... ........... 053-1240 RT95 .................. Operators Manual .................................................. ........... 054-1241 RT95 ................... Repair Guide (Service Manual) .............................. ................ N/A RT95 ................... Technical Supplement ........................................... ........... 053-1243 RT95 .................. Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Operators Manual – 4045HF280 ................... 195-1291 .. 053-1231

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-121 Element (primary) .............................................................................. 194-147 Element (secondary) .......................................................................... 194-148 Oil Filter Element (spin-on) - John Deere .......................................................... 194-478 Fuel Strainer (04H) Tank .................................................................................. 156-268 Primary Filter Sediment Bowl ............................................................................ 194-493 Fuel Filter Element-John Deer(Primary) ………………………………………… 195-2635 Fuel Filter Element-John Deer(Secondary) …………………………………… 195-1377 Transmission: Oil Filter Element (spin-on) ................................................................................ 159-509 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 149-641

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

207

ID0040564

208

ID0135281