Ditch Witch RT90 Powershift Tractor Parts Manual 053-494 PDF

RT90 Powershift Parts Manual

Issue 8

053-494

1

RT90 Powershift ISSUE NO. 08PL-01/19

For Replacement Copy Order P/N 053-494

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT90 Powershift Tractor

Copyright 2004, 2011, 2012, 2014, 2017, 2019 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

5

CONTENTS______________________ Decals

Decal Location – RT90 .................................. 8

Engine Components

Cold Start Kit ............................................. 24 Engine Service ........................................... 18 Engine........................................................ 14 Muffler/Air Filter ....................................... 20 Radiator/Split Cooler ................................ 22

Powertrain

Axle – Axle Housing - Rigid ............................. 54 Axle – Axle Housing - Steerable ...................... 42 Axle – Bevel Gear / Pinion Set ......................... 36 Axle – Diff Lock - Steerable / Rigid ................... 44 Axle – Differential - Rigid ............................... 46 Axle – Differential - Steerable ......................... 48 Axle – Double Joint - Steerable ....................... 38 Axle – Reduction Gears - Rigid ........................ 58 Axle – Swivel Housing / Steering Cyl Steerable ... 40 Axle – Wheel Hub - Rigid ............................... 56 Axle – Wheel Hub / Reduction Gear ................. 50 Brake Caliper – Powershift........................... 64 Brake Caliper – Service ............................... 66 Differential ................................................ 32 Brake Kit .................................................... 74 Park Brake ................................................. 72 Powershift Drive Line ................................ 60 Powershift Transmission ........................... 28 Rear Steer Axle Sensor .............................. 52 Service Brake System – Powershift .........68, 70 Tilt Frame Differential Mount ................... 34 Tire/Wheel – 38x18-20 E16TL ....................... 62 Transfer Case ............................................ 30

Frame Components

4-Post ROPS..................................... 116, 118 Air Conditioning Kit ................................. 124 Backfill Blade Assembly........................... 114 Battery Hold Down.................................... 98 Battery Installation ................................. 100 Cab Heater Assembly .............................. 122

Cab Kit ..................................................... 120 Canopy & Light Kit................................... 126 Counterweight/Grille ................................ 88 Engine Enclosure ....................................... 78 Fenders and Covers................................... 80 Front Counterweight................................. 90 Fuel Tank ................................................. 102 Gauge Cluster ............................................ 96 Hydraulic Reservoir ......................... 106, 108 Seat Platform .......................................... 110 Seat Swivel & Base .................................. 112 Sound Blankets........................................ 128 Tilt Steering ............................................... 92 Trench Depth Meter Module .................... 84 Trench Depth Meter/Odometer Mount ... 86

Control Components

Backfill Blade Blade Controls .................. 144 Backfill Blade Cylinder Guard .................. 152 Foot Throttle ........................................... 140 Ground Speed Direction Hand Ctrl ........ 134 Hand Throttle .................................. 136, 138 Hydrostatic Pump Linkage .............. 148, 150 Powershift Lever ..................................... 142 Rear Steer Control Kit ............................. 146

Hydraulics

Auxiliary Drive Lubrication ...................... 164 Auxiliary Hydraulics................................. 162 Backfill Blade Hydraulics ......................... 168 Backfill Blade Valve ................................. 170 Control Valve – 3-spool Upper Valve ........... 180 Cylinder – 2” x 1.25” x 8” ............................ 182 Cylinder – 2” x 1” x 3.38” ............................ 186 Cylinder – 3” x 1.75” x 8” ............................ 184 Diagram ................................................... 156 Filter ........................................................ 158 Frame Tilt Hydraulics .............................. 176 Ground Drive Motor Hydraulics.............. 166 No Frame Tilt/No Rear Steer Option ...... 178 Power Steering Valve Hydraulics ............ 172 Powershift Manifold Hydraulics.............. 160 Rear Steer Hydraulics .............................. 174 ID0135126

6

CONTENTS______________________ Electrical

Diagram – A/C .......................................... 226 Diagram – Coordinated Steer .............. 212, 216 Diagram – Frame Tilt ................................. 220 Diagram – Hydraostat Neutral ..................... 202 Diagram – Light Kit .................................... 222 Diagram – Powershift ................................ 198 Diagram – Rear Steer/Frame Tilt .................. 218 Diagram – Transmission (Powershift) ............ 204 Diagram – Wiper/Washer ........................... 224 Diagram ................................................... 206 Schematic .............................................. ..190 Schematic Addition – Rear Steer ............... 208

Miscellaneous

Bolt/Nut Torque Chart ............................ 230 Filters....................................................... 236 Optional Kits............................................ 236 Related Publications ............................... 236 Replacement O-Ring Chart ..................... 234 Warranty Registration............................. 238

ID0135126

7

DECALS

8

DECAL LOCATION RT90

21 41 5

4

10 36

13

40

14

1 32

29 39 26 35 15

14

25

17 19

ID0092426

9

DECAL LOCATION RT90

9

34

11 37 28 12 3 19

17

6 18 31 38

27

19 29 17 2

14

10

ID0092426

10

DECAL LOCATION RT90

33 23 4.50”

20 7.00”

2.25”

2.00”

8 7

.75”

.75”

1.00”

1.00”

24 30

29

6.00”

2.00”

BATTERY DOOR 29

6.00” 1.00”

.50”

2.00” 22

1.00”

1.00” 8.00” 16

14

BATTERY DOOR ROTATED 180º

ID0092426

11

DECAL LOCATION RT90

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 37 38 39 40 41

275-836 275-881 273-092 273-263 273-213 273-094 273-095 273-100 275-400 273-102 273-262 273-103 273-104 270-1268 273-108 273-109 273-126 273-127 273-246 273-196 274-291 274-318 274-375 274-442 274-724 275-361 275-033 273-475 275-070 700-064 275-120 275-148 273-452 275-185 275-303 275-497 270-5127 273-197 273-239 274-198 273-252 700-062 700-063 273-292 273-458

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT - RT90H DECAL KIT - RT90M GROUND DRIVE CONTROL 1 AND 2 SHIFT MOBILE-WORK AXLE LOCK / AUXILIARY STEER / TILT / THROTTLE BFB FUNCTIONS NOTICE OIL LEVEL REEL CARRIER / COLD START REEL CARRIER / COLD START HORN / ROTOWITCH / IGNITION FUSE PANEL DITCH WITCH LOGOTYPE DITCH WITCH-ID TEST PORTS LEFT RT90 MODEL IDENTIFIER RIGHT RT90 MODEL IDENTIFIER RIGID LOGO PLACARD LUBRICATION CHART SOUND POWER TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION WARNING ONE CALL NOTIFICATION PARKING BRAKE NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL WARNING RUNAWAY POWER BEYOND / RETURN / PRESSURE RESERVOIR (THF) FUEL TANK (DIESEL) NOTICE COOLANT WARNING SINGLE OPERATOR WARNING ROLLOVER OIL DRAIN-ID BATTERY OVERHEAD CONSOLE RELAY PANEL NOTICE OIL LEVEL TEST PORTS DIESEL FUEL CAP HYDRAULIC OIL CAP FRAME NOSE CASTING WEIGHT EDT

REMARKS

RT90H RT90M

RT90H RT90M

OLD STYLE - SEE FOOTNOTE 1 RT90H

SEE FOOTNOTE 1

SEE FOOTNOTE 2 RT90H

SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. 273-197 NOT PART OF KIT. PROVIDED IN CANOPY AND LIGHT KIT 600-382.

14

ID0092426

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

JOHN DEERE ENGINE

10 19 49 15

DETAIL A

33

43

24

14

34

45 40

44

48

35 16

32

47

46 30

28

42

31

41

A

1

29 26 8

9

38 25

7

27

22

21

24

20

6

18

11

12 4

17

4

13 24

3

23

5

2 06

39

36 37

15 ID0115827

15

JOHN DEERE ENGINE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 "OBS" ENGINE - T1 DEERE 4045DF150 1 CAP (100F) 1 BK S/O COUPLER (100-10H) 2 WORM CLAMP (7/16" TO 1") AR BULK HOSE (5/8", SOLD PER 1") 1 S/O COUPLER (18M-10H45) 1 SENDER, OIL PRESSURE HD 1 TEMPERATURE SENDER 100 - 280 F 1 WATER TEMPERATURE ADAPTER 2 ABRASION SLEEVE (1.25" X 40") 1 FRONT ENGINE BRACKET 2 UNION (100-100F X 90) 2 ENGINE SHOCK MOUNT 2 MOUNT TAB 6 FLG LOCKNUT (M12-1.75) 1 SCREW (M14-2.00 X 50MM) 1 MOUNT 2 HOSE (100F X 45-38"-3000) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 SCREW (M16-2.00 X 25MM, SDC) 4 WASHER (M16, HARDENED) 2 FLG LOCKNUT (M16-2.00, PRV TRQ) 2 SCREW (M16-2.00 X 70MM, SOC) 8 FLG NUT (M10-1.5) 4 FLG LK SCREW (M10-1.50 X 25MM) 2 SCREW (M12-1.75 X 90MM) 2 WASHER (1/2") 1 CABLE BRACKET 1 LEVER BRACKET 2 SCREW (M6-1.00 X 20MM, BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 SCREW (M14-2.0 X 25MM) 1 FILTER MOUNT 1 SCREW (M10-1.50 X 110MM) - OIL FILTER ELEMENT 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 35MM) 1 STREET ELBOW (02N-02NF90)

194-208 154-324 149-624 110-217 116-044 153-160 215-183 217-565 217-247 117-214 337-369 154-315 116-943 307-553 106-709 106-527 310-599 515-456 107-002 106-643 106-398 106-442 107-723 106-266 107-001 106-336 105-475 307-068 307-069 106-640 106-385 106-118 315-534 106-124 194-815 106-386 106-989 156-241

DESCRIPTION

REMARKS

USE 1 @ 5.75"

POSITION METAL FACE TO FRAME BOTTOM

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0115827

16

JOHN DEERE ENGINE REF PART NO. NUMBER

QTY

39 40 41 42 43 44 45 46 47 48 49

1 WASHER (M10, HARDENED) 1 TUBE CONNECTOR (04H-05T) 1 REDUCER (M10-1.0-02NF) 1 S/O COUPLER (02N-05H90) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 LOCK WASHER (9/16") 1 SLEEVE 1 BOSS 1 FERRULE (05T) 1 COMPRESSION NUT (05T) 1 WASHER (9/16", HARDENED)

106-396 156-275 114-033 155-241 106-383 105-990 178-358 184-427 156-276 156-277 106-598

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0115827

17

18

JOHN DEERE ENGINE SERVICE

3 1

2

7

8 6

5

12 4

13

9

10 11

07

ID0114550

19

JOHN DEERE ENGINE SERVICE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

- "OBS" ENGINE - T1 DEERE 4045DF150 1 OIL FILTER ELEMENT 1 FILTER HEAD GASKET 1 FAN BELT 1 BELT TENSIONER 1 IDLER PULLEY 1 ALTERNATOR 65 AMP (REMAN) 1 FAN SPACER 1 FAN (21.80") 4 LOCK WASHER (M10) 4 SCREW (M10-1.50 X 100MM) 1 BLOCK HEATER 1 CORD ASSEMBLY (110V)

194-208 194-815 153-642 170-371 499-318 170-372 217-450 194-052 194-112 106-090 106-564 194-399 214-980

DESCRIPTION

REMARKS

OPTION ONLY - REQUIRES 214-980 USED ON 194-399

NOT SHOWN:

054-049 053-059 194-253 194-254 153-641 194-256 194-258 194-823 165-883 194-832 194-432 194-433 168-617 194-816 194-493 191-145 111-124 194-831 153-642

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DEERE "4045/6068" OP. /MAINT. MNL. DEERE "4045DF/TF" PARTS MANUAL FUEL LIFT PUMP (DEERE) STARTER (DEERE) STARTER GASKET (DEERE) FUEL INJECTION PUMP (194-208) INJECTOR NOZZLE (DEERE) THERMOSTAT GASKET, THERMOSTAT WATER PUMP (ALUMINUM) WATER PUMP (CAST IRON) WATER PUMP INSERT PLATE KIT GASKET, WATER PUMP FUEL FILTER ELEMENT PRIMARY FILTER SEDIMENT BOWL FUEL FILTER SEAL KIT OIL FILLER CAP DIPSTICK, ENGINE OIL FILTER HEAD GASKET

FOOTNOTES:

NOTE:

07

ID0114550

20

MUFFLER AND AIR FILTER

1

2 10

14 18

17

13 15 24

7

3 18 19

27 21

22 4

25

26

9

11

5 16 4

20 6

23 20 12

08

8

ID0021242

21

MUFFLER AND AIR FILTER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

194-140 194-027 197-762 197-763 197-764 110-367 116-506 179-798 116-951 362-926 303-749 303-745 106-999 106-266 106-386 106-163 120-083 196-195 307-906 194-225 196-341 115-180 110-169 116-192 258-067 105-799 155-150 194-788 118-127 324-665

QTY

DESCRIPTION

1 EXHAUST STACK 1 MUFFLER CLAMP (4.143") 1 AIR FILTER 1 PRIMARY ELEMENT 1 SAFETY ELEMENT 2 WORM CLAMP (3.25" TO 4.125") AR BULK HOSE (3", SOLD PER 1') 1 AIR INTAKE TUBE 1 REDUCER (3.00" X 2.50") 1 MOUNTING CLAMP (7.170") 1 BRACKET 1 MUFFLER BRACKET 6 FLG LK SCREW (M10-1.50 X 20mm) 2 FLG NUT (M10-1.50) 2 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M8-1.25 X 30mm) 1 MUFFLER 1 LOWER CLAMP (HEADER PIPE) 1 HEAT SHIELD 1 MUFFLER TUBE 1 MUFFLER CLAMP (2-3/4") 1 ALL THREAD (1/8-NPT) 2 WORM CLAMP (2.812" TO 3.750") AR BULK HOSE (7/64", SOLD PER 1") 1 RESTRICTION INDICATOR (25",H20) 1 FLG LK SCREW (M10-1.50 X 25mm) 1 S/O COUPLER (02N-02H) 1 RESTRICTION INDICATOR (25", H20) 1 AIR CLEANER HOSE 1 HEAT SHIELD

REMARKS

ENDS WITH S/N_________.

BEGINS WITH S/N_________.

BEGINS WITH S/N ENDS WITH S/N_________.

BEGINS WITH S/N ENDS WITH S/N_________.

BEGINS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0021242

22

23

24

25

26

NOTES:

ID0134963

27

POWERTRAIN

28

POWERSHIFT TRANSMISSION RT70M RT90M

21 22 22

17

TO UPPER OUTSIDE COOLER PORT

19 28

23

FOOTNOTE 3

25

11 8

26

11

18

23 24

10 27

24

15

16

22 2

17

12 12

25

13

3

14

13

3

14 22 11 5 11 16

9

6

29 20 TO LOWER OUTSIDE COOLER PORT

1

15 7

4

12 12 13

13 14

31 30

14

6 5

32

13

ID0027850

29

POWERSHIFT TRANSMISSION RT70M RT90M

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

DESCRIPTION

165-538 1 TRANSMISSION (2-SPD) W/O PTO 197-116 REMANUFACTURED 165-538 TRANS 159-509 - OIL FILTER 106-383 12 FLG LK SCREW (M10-1.50 X 30mm) 166-478 - TORQUE CONVERTER (2.40 NEEDLE) 105-090 6 BOLT (5/16-NC X 3/4 ") 107-505 - BEVELED WASHER (M8) 166-252 - DRIVE PLATE 166-193 - GROUND DRIVE TRANSMISSION 306-971 1 RIGHT REAR TRANSMISSION MOUNT 306-972 1 LEFT REAR TRANSMISSION MOUNT 105-386 4 BOLT (5/8-NC X 4-1/2") 116-151 4 SHOCK MOUNT 105-416 4 WASHER (5/8") 105-994 4 FLG LOCKNUT (5/8-NC) 107-572 4 SCREW (M14-1.50 X 40mm) 105-071 4 WASHER (1/2") 149-790 2 S/O COUPLER (M22-1.50-10H90XL) 116-044 AR BULK HOSE (5/8", SOLD PER 1") 116-044 AR BULK HOSE (5/8", SOLD PER 1") 149-811 1 S/O COUPLER (16S-10H) 149-596 1 S/O COUPLER (16S-10H90) 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 105-678 2 SCREW (M12-1.75 X 140mm, SOC) 106-707 4 SCREW (M12-1.75 X 45mm, SOC) 106-397 6 WASHER (M12, HARDENED) 157-311 1 QDC ADAPTER (02-04H) 107-893 2 DOWELL PIN (16mm X 32mm) 117-691 1 ABRASION SLEEVE (1.25" X 68") 117-324 1 ABRASION SLEEVE (1.25" X 48") 213-293 1 TRANSMISSION OIL TEMP. SWITCH 105-2013 - BOLT (3/8-NF X 1/2") 160-1338 - FLEXPLATE ALIGNMENT TOOL

REMARKS

SEE FOOTNOTE 5 & NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 5 & NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1 SEE FOOTNOTE 1. TORQUE TO 30 FT-LB SERVICE PART ONLY - SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1

USE 1@ 80" USE 1@ 70"

SERVICE PART ONLY SERVICE PART ONLY SERVICE PART ONLY SERVICE PART ONLY - SEE FOOTNOTE 4.

SEE FOOTNOTE 6

NOT SHOWN:

500-1528 1 500-2076 4 500-2077 1 500-2078 1 500-2086 1 111-151 1

SHIFT SOLENOID CLUTCH KIT DISTRIBUTOR SEAL KIT TRANSMISSION GASKET KIT SEAL, REAR MAIN TRANSMISSION DIPSTICK

FOOTNOTES:

1.

2.

3.

4.

5.

6.

USE LOCTITE NO. 242 OR ITS EQUIVALENT USE BEVELED WASHER TO PREVENT CRACKING DRIVE PLATE REF #7.

APPLY NEVER SEIZE TO INPUT SHAFT SPLINES. REF #31 (105-2013) COMES WITH REF #7 (166-252). TORQUE TO 30 FT-LB. REPLACEMENT FOR INPUT SHAFT SEAL 500-2022.

REQUIRED TO ALIGN FLEXPLATE TO TORQUE CONVERTER.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

13

ID0027850

30

TRANSFER CASE

31

T ON FR

23

10

43 3 28

8 11 4

13

45

26

1

2

1

SEE VIEW 1

7

3

5 6 14

33 31

41

32

39 30

38

35

38

28

38

29

28

27

9

15

40 26

40

11

15

40

37

39

21

42

18 19 20

34 13 16

38

17

22 30

42

12

36

28

39

24 21 4

39 17 30

39 13

19 20 16 18

17

25 44

11 30

VIEW 1

03

ID0090462

31

TRANSFER CASE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

166-193 125-384 2 125-383 1 361-934 1 361-578 4 165-564 1 125-171 1 126-031 1 168-062 1 167-355 1 165-585 1 105-827 4 125-168 1 156-984 3 115-211 3 156-982 2 125-045 2 107-503 2 185-198 2 185-199 2 165-562 2 125-170 2 167-350 1 159-003 1 165-565 1 182-226 1 125-040 2 165-584 1 125-049 4 167-349 1 106-555 15 106-866 2 167-348 1 125-378 1 167-356 1 165-586 1 165-563 1 165-561 1 155-878 4 106-396 18 125-175 3 157-501 1 107-502 3 514-123 1 307-458 1 320-647 1

DESCRIPTION

GROUND DRIVE TRANSMISSION BEARING RACE (1.375") NEEDLE BEARING (1.375") SHIFT YOKE SHIFT PADDLE SHIFT COLLAR (UPPER) NEEDLE BEARING NEEDLE BEARING (1.375") IDLER GEAR SHIFT SHAFT DROP BOX HOUSING FLG LK BOLT (3/8-NC X 1-1/4") ROLLER BEARING SEAL PLUG (O8N,SQ,MAG) O-RING BALL BEARING (1.771") THRUST WASHER (45mm) BEARING BEARING OUTPUT GEAR THRUST WASHER (2.000") OUTPUT SHAFT AIR VENT (02N) SHIFT COLLAR (LOWER) SHIFT YOKE BALL BEARING (1.968") CROWD PINION BALL BEARING (2.165") PINION SHAFT SCREW (M10-1.50 X 45mm, SOC) DOWEL PIN (M10 X 30mm) OUTPUT SHAFT THRUST RACE (2.756") SHIFT SHAFT DROP BOX COVER IDLER GEAR IDLER SLEEVE INTERNAL SEAL (.750") WASHER (M10, HARDENED) SLEEVE BEARING INTERNAL SEAL SCREW (M10-1.50 X 80mm, SOC) PICKUP TUBE (02N-02NF90-2") STOP TRANSFER CASE LIFT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TRANSFER CASE LIFT BRACKET (p/n 320-647) IS REQUIRED TO REMOVE TRANSFER CASE. REMOVE TWO MOUNTING SCREWS, ALIGN, BRACKET WITH MOUNTING HOLES AS SHOWN, AND RE-INSTALL SCREWS. REFER TO RT POWERSHIFT REPAIR GUIDE P/N 055-072 FOR FURTHER INSTRUCTIONS.

NOTE:

03

ID0090462

32

DIFFERENTIAL RT90/RT95/RT115

1 7

FR ON T

14 15

6

13

8

12 4

13 5

14

8

12

6 13

10

7 9

5 3

2

16 11

12

07

ID0091575

33

DIFFERENTIAL RT90/RT95/RT115 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

160-455 1 160-456 1 160-455 306-748 1 307-711 1 178-365 2 106-398 8 106-355 8 106-616 8 306-896 1 307-280 1 307-303 2 106-489 14 106-625 14 107-152 10 107-089 4 499-521 32

DESCRIPTION

REMARKS

STEERABLE AXLE (26.22) RIGID PLANETARY AXLE (28,22) STEERABLE AXLE (26.22) AXLE MOUNT AXLE MOUNT BRONZE BUSHING (4.928") WASHER (M16, HARDENED) FLG NUT (M16-2.00, 10.9) SCREW (M16-2.00 X 55mm, 10.9) LEFT AXLE MOUNT RIGHT AXLE MOUNT CLAMP PLATE FLG NUT (M24-3.00, 10.9) WASHER (M24) SCREW (M24-3.00 X 80mm, 10.9) SCREW (M24-3.00 X 260mm, 10.9) LUG NUT (M20-1.50)

QTY. OF 2 WITH REAR STEER, SEE NOT SHOWN FOR SERVICE PART KIT

SEE NOT SHOWN FOR SERVICE PART KIT

USE LOCTITE 609 OR EQUIVALENT

NOT SHOWN:

500-1221

DIFFERENTIAL KIT

FOOTNOTES:

NOTE:

07

ID0091575

34

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410

6 16 5 7

18

11

10 2

13 4 1 7 5 6

5 16

12 15

6

8 14

17

9 3

12

ID0068610

35

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410 REF PART NO. NUMBER

QTY

1. 160-456

-

RIGID PLANETARY AXLE (28.22)

160-455

-

STEERABLE AXLE (26.22)

2. 301-4122

1

AXLE MOUNT, OPEN

3. 301-4121

1

AXLE MOUNT, CLOSED

4. 178-1004

1

INSIDE BUSHING (4.928" ID, 5.500" OD)

5. 106-398

14

WASHER (M16, HARDENED)

6. 106-545

14

LOCKNUT (M16-2.0, PRV TRQ, 10.9)

7. 106-616

8

SCREW (M16-2.00 X 55mm, 10.9)

8. 307-303

2

CLAMP PLATE

9. 106-489

4

FLG NUT (M24-3.00, 10.9)

10. 106-625

4

WASHER (M24)

11. 107-089

4

SCREW (M24-3.00 X 260mm, 10.9)

SEE FOOTNOTE 2

12. 301-1942

2

TILT CYLINDER MOUNT

SEE FOOTNOTE 1

13. 301-1940

2

TILT CYLINDER AXLE MOUNT

SEE FOOTNOTE 1

14. 106-666

4

SCREW (M16-2.00 X 65mm, 10.9)

15. 106-340

2

SCREW (M16-2.00 X 50mm)

16. 115-003

2

ZERK (1/4-NF, STR)

17. 178-1003

1

OUTSIDE BUSHING (4.928" ID, 5.500" OD)

18. 301-1944

2

RIGHT QUAD TILT CYLINDER AXLE MOUNT

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART KIT

NOT SHOWN:

500-1221

DIFFERENTIAL KIT

FOOTNOTES:

1. OLDER UNITS USED TILT MOUNTS 306-891 AND 306-893. IF REPLACING ONE OF THESE COMPONENTS ALL 4 PARTS MUST BE REPLACED BY 301-1940 AND 301-1942.

2. USE LOCTITE 609

NOTE:

12

ID0068610

36

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID

4

1

5

6 2 3 3

03

ID0113897

37

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID REF PART NO. NUMBER

QTY

1.

2.

499-478 499-487

1 1

3.

4.

5.

6.

499-479 499-480 499-481 499-482

2 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET Z12/32 SHIM KIT SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING OIL SEAL RING O-RING FLANGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113897

38

AXLE

DOUBLE JOINT STEERABLE

1

4

05

3

2

ID0075620

39

AXLE

DOUBLE JOINT STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-495 2 DOUBLE JOINT 2. 500-1266 2 THRUST WASHER 3. 500-1267 2 WASHER 4. 500-1268 2 SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0075620

40

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE

9 8 6 1 7

2

10

3

4

11

5 1

04

2

ID0113890

41

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 115-065 4 ZERK, METRIC (M6 X 1) 2. 106-472 12 SCREW (M14-2.00 X 35mm) 3. 499-473 2 KING PIN 4. 499-474 2 NUT (M20-1.5) 5. 499-475 2 KING PIN 6. 499-476 2 STEERING ARM ASS'Y 7. 107-344 4 LK SCREW (M12-1.75 X 45mm) 8. 157-747 2 OIL SEAL 9. 178-172 2 BUSHING 10. 107-345 4 SCREW (M16-2.00 X 100mm) 11. 499-477 1 OIL SEAL KIT (CYL)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113890

42

AXLE

AXLE HOUSING STEERABLE

14 1

15

2

3

13 4 5 6 7

9 11

03

12

8

10

ID0158512

43

AXLE

AXLE HOUSING STEERABLE

REF PART NO. NUMBER QTY DESCRIPTION 1. 514-345 2 PLUG (M22-1.50, SOC) 2. 499-461 1 THRUST WASHER 3. 499-462 1 BUSHING 4. 499-463 2 BELLEVILLE WASHER 5. 499-464 1 SPACER 6. 499-465 2 BUSHING 7. 499-466 2 BUSHING 8. 499-467 2 OIL SEAL RING 500-1135 2 OIL SEAL 9. 499-468 2 SPHERICAL BEARING 10. 499-469 2 BELLEVILLE WASHER 11. 499-470 1 BUSHING 12. 499-471 1 THRUST WASHER 13. 499-472 1 PIN LOCKING WASHER 14. 500-1697 1 LH BUSH (SPACER) 15. 500-1698 2 SCREW (M4-.7 X 10mm, 10.9)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0158512

44

AXLE

DIFF LOCK STEERABLE/RIGID

1

7 3 5

2 4 5

6

6

4

03

ID0113895

45

AXLE

DIFF LOCK STEERABLE/RIGID REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-488 1 O-RING 2. 499-489 1 PISTON 3. 499-490 1 O-RING 4. 499-491 2 SNAP RING (D12) 5. 499-492 2 SPACER 6. 499-493 2 SPRING 7. 499-494 1 FORK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113895

46

AXLE

DIFFERENTIAL RIGID

3 8 2 4

7 7 6 3

5 1 7

7

4

04

ID0114003

47

AXLE

DIFFERENTIAL RIGID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-513 1 107-346 12 107-348 2 501-893 2 499-484 2 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114003

48

AXLE

DIFFERENTIAL STEERABLE

3 8 2 4

7 7 6 3

5 1 7

7

4

03

ID0113896

49

AXLE

DIFFERENTIAL STEERABLE REF PART NO. NUMBER

QTY

1. 499-483 1 2. 107-346 12 3. 107-348 2 4. 501-893 2 5. 499-484 2 6. 499-485 1 7. 499-486 4 8. 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113896

50

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE

1 2

4 3 14 5

9

13 11 12 10 6 8 7

07

ID0042270

51

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 499-497 2 SEAL RING 499-940 SEAL KIT 499-948 OIL SEAL 2. 499-498 4 BEARING 3. 499-499 8 STUD 4. 157-224 2 O-RING 5. 499-501 2 RING 6. 114-036 2 PLUG, PLANETARY CARRIER 7. 107-349 4 SCREW (M8-1.25 X 20mm) 8. 499-502 2 PLANETARY CARRIER ASS'Y 9. 499-503 2 CROWN GEAR 10. 499-504 1 PLANET GEAR KIT 11. 499-505 12 CENTERING BUSHING 12. 499-506 12 BOLT (M12 X 45) 13. 499-507 2 WHEEL CARRIER 14. 499-521 8 LUG NUT (M20-1.50)

REMARKS

EARLY STYLE 176mm OD CURRENT PRODUCTION 180mm OD CURRENT PRODUCTION QTY PER WHEEL ASS'Y

4 KITS PER WHEEL ASSEMBLY

QTY PER WHEEL ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042270

52

REAR STEER AXLE SENSOR BEGINS WITH S/N'S: CMWRT95MH90000290, CMWRT95HV90000367, CMWR15T3C90000132

9 11

12

10

8 13

7 3

2 5

6 4

1 18 17 19 SEE FOOTNOTE 1

03

16 15 14

ID0228510

53

REAR STEER AXLE SENSOR BEGINS WITH S/N'S: CMWRT95MH90000290, CMWRT95HV90000367, CMWR15T3C90000132 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

215-1503 154-301 362-1404 154-291 300-9066 106-163 154-310 215-1518 215-1517 107-008 106-685 150-2907 150-2843 500-1804 499-512 500-1801 500-1802 500-1803 115-065

QTY

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REAR STEER SENSOR CONNECTOR (10S-10O) WIRE GROMMET BK CONNECTOR (10O-10O90BK) BRACKET FLG SCREW (M8-1.25 X 30MM) REDUCER NUT (10OF) 3 PIN DEUTSCH CONNECTOR, DT04-3P 3 PIN DEUTSCH PLUG, W3P FLG LK SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) HOSE (10OFX-22"-3000) SWIVEL (10O-10OFX90; DO NOT PRESSURIZE) KING PIN (REAR STEER) O-RING SHAFT WASHER SNAP RING D15 ZERK (M6 X 1)

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 4 & 5 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

214-133, TERMINAL PIN (DEUTSCH), USE QTY=3 PER AXLE SENSOR ASSEMBLY 215-1535, HEAT SHRINK 3/8" ADHESIVE, USE QTY=3 @ 2" FOR A TOTAL OF 6" PER AXLE SENSOR ASSEMBLY 215-1546, KEVLAR BRAIDED SLEEVING (1/2"), USE QTY=2 @ 5" FOR A TOTAL OF 10" PER AXLE SENSOR ASSEMBLY

FOOTNOTES:

1. PARTS BELONG TO CARRARO REAR STEER KIT 190-1424.

2. BRACKET 300-9066 IS ONLY USED ON THE REAR AXLE SENSOR ASSEMBLIES, 220-1181 AND 220-1183.

3. HOSE 150-2907 USED IN AXLE SENSOR ASSEMBLY 220-1181; USE HOSE 153-294 FOR AXLE SENSOR ASSEMBLY 220-1180, HOSE 515-605 FOR AXLE SENSOR ASSEMBLY 220-1182, AND HOSE 150-1729 FOR AXLE SENSOR ASSEMBLY 220-1183.

4. PARTS BELONG TO AXLE SENSOR ASSEMBLIES; SEE NOTE BELOW FOR DETAILS 5. ONLY USED IN RT90/95/115 AXLE SENSOR ASSEMBLIES 220-1180 AND 220-1181.

NOTE:

RT90/95/115 FRONT AXLE SENSOR ASSEMBLY IS P/N 220-1180 RT90/95/115 REAR AXLE SENSOR ASSEMBLY IS P/N 220-1181 RT70/75 FRONT AXLE SENSOR ASSEMBLY IS P/N 220-1182 RT70/75 REAR AXLE SENSOR ASSEMBLY IS P/N 220-1183

03

ID0228510

54

55

56

57

58

AXLE-REDUCTION GEARS RIDGE

4 1 3 2

03

ID0122671

59

AXLE-REDUCTION GEARS RIDGE REF PART NO. NUMBER 1. 114-036

QTY DESCRIPTION 2 PLUG, PLANETARY CARRIER

2.

107-349

4

3.

499-502

2

PLANETARY CARRIER ASS'Y

4.

499-504

1

PLANET GEAR KIT

REMARKS

SCREW (M8-1.25 X 20mm) 4 KITS PER WHEEL ASSEMBLY

NOT SHOWN:

499-517 2 SPLINE SHAFT Z-12 499-518 2 COUPLING 499-519 2 SNAPRING (D33) 499-520 2 HALF SHAFT FOOTNOTES:

NOTE:

03

ID0122671

60

POWERSHIFT DRIVE LINE RT90M

2

12

3 7 3 2 11

13 4

14 4

5

10

1 3

5

9 8 6 4 3 2

4 11 12

B

806-356

61

POWERSHIFT DRIVE LINE RT90M REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 3 4 1 1 1 4 4 4 8 8 -

182-140 182-173 182-145 115-003 182-146 166-235 166-231 105-151 178-072 105-222 105-119 105-120 160-516 306-970

DESCRIPTION

YOKE FLANGE YOKE CROSS/BEARING KIT (1-3/16") ZERK (1/4-NF, STR) U BOLT KIT FRONT DRIVE SHAFT REAR DIRVE SHAFT LOCKNUT (7/16-NC) WASHER BOLT (7/16-NC X 1-3/4") BOLT (7/16 NF X 1-1/2") NUT (7/16-NF) BRAKE DISC DRIVELINE FLANGE

REMARKS

USE LOCTITE 242 OR EQUIVALENT

FOOTNOTES

NOTE:

B

806-356

62

TIRE & WHEEL

38 X 18.00-20 E16TL

1

2

5 4 3

01

ID0222826

63

TIRE & WHEEL

38 X 18.00-20 E16TL REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

205-1126 4 205-1125 4 205-473 4 205-168 4 205-165 4 499-521 -

DESCRIPTION

T/W (38 X 18.00-20 16PLY) TIRE (38 X 18.00-20.0, E16TL) WHEEL (20.0 X 14 WD W/8) HP VALVE STEM (.625") VALVE CAP (.305"-32) LUG NUT (M20-1.50)

REMARKS

INCL. REF. #'S 1, 2, 3 16 PLY INCL. REF #4

NOT SHOWN:

FOOTNOTES:

NOTE:

REPLACES 205-456

01

ID0222826

64

BRAKE CALIPER

POWERSHIFT BEGINS WITH S/N: CMWRT95MJC0000421; SEE NOTE 2

2

4 6

7

5 8 11 10

9

3 6 1 5

05

ID0036836

65

BRAKE CALIPER

POWERSHIFT BEGINS WITH S/N: CMWRT95MJC0000421; SEE NOTE 2 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

320-261 312-768 160-773 160-534 107-498 105-248 105-894 106-621 105-793 160-516 306-970

QTY

DESCRIPTION

1 LEFT BRAKE BRACKET 1 RIGHT BRAKE BRACKET 1 BRAKE CALIPER 1 BRAKE CALIPER 4 SHLD BLT(M16 X 120MM,M12-1.75) 4 SCREW (M12-1.75 X 25MM, SOC) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 45MM, 10.9) 4 WASHER (M10) 1 BRAKE DISC 1 DRIVELINE FLANGE

REMARKS

PARK BRAKE & SEE FOOTNOTE 1 SERVICE BRAKE & SEE FOOTNOTE 2 SEE FOOTNOTE #3.

NOT SHOWN:

FOOTNOTES:

1. REF #3 (160-773) INCLUDES 1X EXTENSION SPRING, 115-600 & 1X FRICTION PAD KIT (PAIR) 505-073.

2. REF #4 (160-534) INCLUDES 1 PAIR BRAKE PADS (505-083) & 1X INSULATOR (41 SERIES) 502-168.

3. CLEAN BOLT THREADS & HOLE THREADS. APPLY LOCTITE 277 OR EQUIVALENT TO BOTH SETS OF THREADS AND TORQUE BOLTS TO 85 FT-LBS.

NOTE:

1. REFER TO PARK BRAKE PAGE FOR INFORMATION ON PARK BRAKE CABLE. 2. FOR EARLIER MACHINES WITH S/N: CMWRT95MEC0000394 THROUGH S/N: CMWRT95M__0000420 SEE HEAVY DUTY BRAKE KIT PP, ID0151700.

05

ID0036836

66

BRAKE CALIPER RT70/RT75/RT90/RT95 SERVICE

2 3 4 2 7

3 5

4

1

6

02

ID0036801

67

BRAKE CALIPER RT70/RT75/RT90/RT95 SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

160-534 BRAKE CALIPER 160-665 3 BRAKE BLEEDER VALVE 505-080 2 CALIPER PISTON 505-081 2 DUST BOOT 505-082 2 SQUARE RING (223 D70) 505-083 1 BRAKE PAD (PAIR) 502-168 2 INSULATOR N.A. 1 CALIPER BODY

REMARKS

INCL REF NO.'S 1 THRU 7

PAIR

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0036801

68

SERVICE BRAKE SYSTEM POWERSHIFT BEGINS WITH S/N

4

5 3

6 8

7 9

1

10 11

12 13

2

16 15

14

22 21

20 17

18 19

02

ID0171841

69

SERVICE BRAKE SYSTEM POWERSHIFT BEGINS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3

BRONZE BUSHING (1.000") NUT (3/8-NC) BRAKE PEDAL EXTERNAL SNAP RING (1.000") MACH BUSHING (1.000", 14GA) PIN (1.000" X 3.900") LK BOLT (3/8-NC X 1-1/2", NLK) WASHER (.406") ROD END (3/8-NF, FM) NUT (3/8-NF) MASTER CYLINDER ROD DUST COVER MASTER CYLINDER BANJO CONNECTOR (08-05T-04NF) COTTER PIN (.187 X .750) EXTENSION SPRING BRAKE HOSE (3/16 T X 19") FLARE FITTING (03TM-04TFM) BRAKE CALIPER BRAKE CUTOUT SWITCH FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30mm)

125-407 105-053 306-996 115-484 110-078 178-383 107-242 106-415 110-102 105-093 361-887 115-329 151-216 157-293 105-504 115-613 149-861 156-282 160-534 214-914 106-266 107-002

REMARKS

USE REPAIR KIT 500-1586

TORQUE TO 180 in-lbs

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0171841

70

SERVICE BRAKE SYSTEM POWERSHIFT ENDS WITH S/N

4

5 3

6 8

7 9

1

10 11

12 13

2

17 16 14 23

15 22

25 21

24 18

19 20

04

ID0114974

71

SERVICE BRAKE SYSTEM POWERSHIFT ENDS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

125-407 105-053 306-996 115-484 110-078 178-383 107-242 106-415 110-102 105-093 361-887 115-329 151-216 155-120 157-293 105-504 115-613 149-861 156-282 160-534 214-914

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

BRONZE BUSHING (1.000") NUT (3/8-NC) BRAKE PEDAL EXTERNAL SNAP RING (1.000") MACH BUSHING (1.000", 14GA) PIN (1.000" X 3.900") LK BOLT (3/8-NC X 1-1/2", NLK) WASHER (.406") ROD END (3/8-NF, FM) NUT (3/8-NF) MASTER CYLINDER ROD DUST COVER MASTER CYLINDER STREET ELBOW (04N-04NF90) BANJO CONNECTOR (08-05T-04NF) COTTER PIN (.187 X .750) EXTENSION SPRING BRAKE HOSE (3/16 T X 19") FLARE FITTING (03TM-04TFM) BRAKE CALIPER BRAKE CUTOUT SWITCH

22.

23.

24.

25.

106-266 107-002 157-840 115-181

3 3 1 1

FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30mm) REDUCER (02N-04SF) REDUCER (04N-02NF)

REMARKS

USE REPAIR KIT 500-1586

TO INSTALL, HAND TIGHTEN THEN APPLY 180 in-lbs TORQUE MAX.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114974

72

73

74

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420

10 17

2 9 11 14 16

8

13

15

1 12

3 16 4

7

5

SEE FOOTNOTE 1

6 07

ID0151700

75

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

190-1097 160-1033 300-1958 160-1036 160-1041 105-162 105-022 107-980 105-894 156-282 149-862 106-797 105-678 300-1960 300-1959 106-725 106-396 500-3089

QTY

1 1 1 1 1 2 4 4 1 1 2 2 2 1 2 6 1

DESCRIPTION

REMARKS

HEAVY DUTY BRAKE KIT BRAKE CALIPER RIGHT BRAKE BRACKET BRAKE DISC MECHANICAL CALIPER SPACER BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 4") SCREW (M10-1.50 X 50MM, 10.9) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLARE FITTING (03TM-04TFM) BRAKE HOSE (3/16T X 34") SCREW (M12-1.75 X 35MM, SOC) SCREW (M12-1.75 X 140MM, SOC) SPACER RIGHT BRAKE BRACKET SCREW (M10-1.50 X 65MM, SOC) WASHER (M10, HARDENED) BRAKE PAD (PAIR)

INCLUDES REF NO.'S 1-16 INCL REF NO. 17, TORQUE MOUNTING BOLTS TO 180- 200 FT - LBS.

SHOULDER BOLT, 12 POINT, 5/8"

USED ON 160-1033 BRAKE CALIPER

SEE FOOTNOTE 1

USE SILICON SEALER SUPPLIED WITH 160-1033 CALIPER

NOT SHOWN:

500-2480

FOOTNOTES:

1. INSTALL ITEM #4 BETWEEN PARK BRAKE (160-733) CALIPER HALVES. RE-ASSEMBLE USING LONGER BOLTS, ITEMS #5 & #6 (2X) RE-USE STEEL FLAT WASHERS ON CALIPER. TORQUE BOLTS TO 30 - 35 FT/LBS.

NOTE:

07

ID0151700

76

NOTES:

ID0134963

77

FRAME COMPONENTS

78

79

80

FENDERS AND COVERS 34 37

30

10

36

17

40

19

35 11

20 26

15

20

4

38

39

3 49

49 26 6 11

43 44

12 20 49

48

49

45 46

47

41 12

33

20

22

18

27 42

12 25

18 19

31

12 16

20 20 13 49

12 25

20

2

13

41

20 12 49 20 11

11 49

24

16

32

49

21

8

16

22

7

49 20 12

1

12

49 25

13 9

23

28 12 16 14

49

6 5 20 11

12

29 26 20 26

20

11

20 12 25 33

14

ID0115828

81

FENDERS AND COVERS REF PART NO. NUMBER

1.

QTY

306-492 1 309-937 1 2. 306-491 1 3. 306-490 1 4. 313-225 1 5. 313-226 1 6. 308-897 2 7. 250-622 1 8. 313-238 1 318-793 1 9. 107-461 1 10. 120-085 4 11. 107-778 26 12. 107-135 38 13. 306-796 2 14. 309-816 2 15. 217-762 1 16. 106-992 12 17. 307-644 1 18. 107-358 8 19. 107-580 8 20. 107-629 43 21. 110-348 3 22. 105-1549 7 23. 106-574 5 24. 306-795 1 25. 309-434 6 26. 107-096 9 27. 362-823 4 28. 117-360 2 29. 309-847 1 30. 106-155 20 31. 120-084 4 32. 120-123 1 33. 106-989 2 34. 106-806 2 35. 106-709 2 36. 316-945 1

DESCRIPTION

REAR PANEL REAR PANEL LEFT FENDER RIGHT FENDER RIGHT OUTSIDE FENDER LEFT OUTSIDE FENDER PANEL MANUAL COMPARTMENT FLOOR PLATE FLOOR PLATE LOCKING LATCH ADJUSTABLE LOUVER (23-0005) SCREW (M8-1.25 X 30mm, BUT SOC) CLIP NUT (M8-1.25) TAB STRAP ROCKER SWITCH (SPDT) FLG LK SCREW (M8-1.25 X 25mm) COVER WELLNUT (M4-0.7 X 12.67mm LG) SCREW (M4-0.70 X 16mm, BUT SOC) WASHER (M8) POP RIVET (3/16" X .664") SCREW (M6-1.00 X 20MM) CLIP NUT (M6-1.00) TAB TAB LOCKNUT (M8-1.25, NLK) COVER GRAB HANDLE FUEL SENDER COVER SCREW (#4-40 X 5/8", PAN PLPS) HOSE ADAPTER (23-0048) HOSE ADAPTER (23-0090) FLG LK SCREW (M8-1.25 X 35mm) FLG LK SCREW (M12-1.75 X 25mm) FLG LK NUT (M12-1.75) RELAY MOUNT

REMARKS

ASSY USED WITH A/C OR HEATER OPTION

RT90/RT115 RT90/RT115

SEE FOOTNOTE 3

USED WITH AXLE LOCK

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THIS IS TO BE USED FOR POWERSHIFT UNITS ONLY 2. USE LOCTITE 401 ADHESIVE 3. USE LOCTITE 242 OR EQUIVALENT.

NOTE:

14

ID0115828

82

FENDERS AND COVERS REF PART NO. NUMBER

QTY

37. 217-194 10 38. 217-764 1 39. 157-333 1 40. 107-597 4 41. 106-388 7 42. 110-854 2 43. 217-072 1 44. 217-817 1 45. 165-817 2 46. 107-312 4 47. 107-871 4 48. 300-9262 1 49. 106-163 22

DESCRIPTION

MICRO RELAY BASE ROCKER SWITCH (SPDT) HOLE PLUG (.750") WASHER (M4) WASHER (M6) SWITCH ACTUATOR GUARD ROCKER SWITCH ROCKER SWITCH (SEALED) SWITCH GASKET SCREW (M6-1.00X25MM, BUT SOC) WELLNUT (M6-1.00 X 20.35MM LG) SWITCH MOUNT FLG SCREW (M8-1.25 X 30MM)

REMARKS

USED WITH FRAME TILT OPTION SEE FOOTNOTE 2 & 5

USED WITH AXLE LOCK AND FRAME TILT OPTION SEE FOOTNOTE 4 & 5 SEE FOOTNOTE 4 & 5 SEE FOOTNOTE 4 & 5 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

4) 5)

USED WITH REAR STEER SYSTEM. UNITS WITHOUT REAR STEER USE PLUGS 362-823 INSTEAD OF SWITCHES.

NOTE:

14

ID0115828

83

84

85

86

TRENCH DEPTH METER/ODOMETER MT

1 4 5 2 6 3

7 8

(7)

.20

C

808-876

87

TRENCH DEPTH METER/ODOMETER MT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

107-004 3 315-744 1 106-709 3 105-680 2 107-597 2 107-451 AR 214-692 1 107-414 2

DESCRIPTION

FLG LK SCREW (M12-1.75 X 45mm) SENSOR BRACKET FLG LK NUT (M12-1.75) NUT (M4, W/LK WSHR) WASHER (M4) SHIM (.135") PROXIMITY SWITCH SCREW (M4-0.70 X 30mm, BUT SOC)

REMARKS

RT95 / RT115 & SEE FOOTNOTE 2 RT95 / RT115 & SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN

FOOTNOTES

1.

2.

SHIMS (107-451) ARE USED TO ADJUST SPACING OF PROXIMITY SWITCH (214-692) FROM THE DRIVE SHAFT. RT75 USES 2X 105-003 (FLG LOCKNUT 5/16-NC) & 2X 105-190 (BOLT 5/16-NC X 2-3/4")

NOTE

C

808-876

88

COUNTERWEIGHT/GRILLE (RT SERIES)

ENDS WITH SERIAL NUMBER (SEE NOTES)

3

12 2

4

7 13 6 19

1

14

7 21

18

14

1

20

13

17 16 15

15

9

11 2

10

5

4

SEE FOOTNOTE 2

8 3

6

1

15

TRACTOR FRAME

TRACTOR FRAME CROSSMEMBER ID0030955

89

COUNTERWEIGHT/GRILLE (RT SERIES)

ENDS WITH SERIAL NUMBER (SEE NOTES) REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

106-633 6 SCREW (M20-2.5 X 130mm) 106-665 6 LOCKNUT (M20-2.50, 10.9) 375-370 1 CASTING (FRAME NOSE) 327-389 2 CLAMP BAR 313-825 2 GRILLE 118-400 2 SHIM (.075") 117-386 2 EXTENSION SPRING 308-723 2 SCREEN 106-987 2 FLG LK SCREW (M6-1.00 X 16mm) 178-873 2 SCREEN RETAINER 106-574 2 CLIP NUT(M6-1.00) 307-909 - FRONT HOOD SUPPORT 106-237 3 LOCKNUT (M6-1.00, PRV TRQ, NLK) 105-284 3 WASHER (3/16") 106-161 3 FLG SCREW (M6-1.00 X 20mm) 318-726 1 PLATE 217-267 1 HYDROSTAT FRAME HARNESS 217-268 1 POWERSHIFT FRAME HARNESS 18. 306-609 1 HIGH FREQUENCY HORN 192-006 1 HIGH FREQUENCY HORN 192-005 1 HORN BRACKET 19. 106-992 2 FLG LK SCREW (M8-1.25 X 25MM) 20. 106-386 2 FLG LOCKNUT (M8-1.25) 21. 323-673 1 HORN BRACKET

REMARKS

SEE FOOTNOTE 1, 3 & 4 SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 4

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1- TORQUE BOLT TO 350 FT/LB (475 N/m) 2- INSTALL REF #4 (327-389) WITH THICK EDGE TO FRAME. 3- REFER TO NOSE CASTING INSTALLATION INSTRUCTIN 051-420.

4- 104-186, BOLT AND SHIM KIT, INCLUDES REF #'S 1,2,4 & 6.

NOTE:

1. RT75 ENDS WITH S/N 5Z0663.

2. RT95 / RT115 ENDS WITH S/N 5Z0676

15

ID0030955

90

FRONT COUNTERWEIGHT

4

9

7 5

8 7 2

3

1

6 2 5

3

4

1

03

ID0121773

91

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

100-863 375-369 106-352 106-488 106-587 179-605 319-948 106-399 106-611 319-947

QTY

8 2 2 2 2 1 8 8 1

DESCRIPTION

REMARKS

COUNTERWEIGHT KIT WEIGHT CASTING NUT (M24-3.00) WASHER (M24, HARDENED) LOCKNUT (M24-3.0, PRV TRQ, 10.9) ALL THREAD ROD (M24 X 15.00) RIGHT WEIGHT RACK WASHER (M20, HARDENED) SCREW (M20-2.50 X 40MM, 10.9) LEFT WEIGHT RACK

INCLUDES REF. NO'S 1-9 USED ONLY WITH 3 WEIGHTS OR LESS USED ONLY WITH 3 WEIGHTS OR LESS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0121773

92

TILT STEERING

22

RT70H / RT70M / RT90H / RT90M / RT115H

26 1

10

19

32 11

8

23

25 16

18 20

2

27 3 15 36 10 36

49 48

10 9

47

12

4

36

5

10 39

21

17

37 51 5 7 6

6

14 31

12

34

56

7

38

13 33 10

0 2 1

30

36

40

43

36

35

29 33 28

6 46 50

36 24 34

41

7 34 45

25

44

43 36 24

42

ID0091590

93

TILT STEERING

RT70H / RT70M / RT90H / RT90M / RT115H REF PART NO. NUMBER

QTY

1. 160-428 1 2. 215-243 1 3. 318-555 1 4. 318-556 1 5. 306-603 1 6. 315-142 1 7. 106-470 4 8. 306-608 1 9. 107-864 4 10. 105-1550 14 11. 306-607 1 12. 306-433 1 499-855 499-856 499-857 499-858 13. 217-791 1 217-811 1 217-812 1 217-813 1 14. 107-580 2 15. 214-301 1 107-580 2 105-680 2 16. 211-067 1 17. 105-680 2 18. 214-852 1 214-961 214-962 19. 211-259 1 217-223 1 20. 362-823 AR 21. 215-1677 1 22. 110-730 1 23. 217-762 1

DESCRIPTION

STEERING WHEEL F-N-R SHIFTER MAIN CONSOLE CONSOLE CENTER SECTION AUDIO ALARM PEDESTAL FLG SCREW (M16-2.0 X 40mm) BUTTON COVER BOLT (3/8-NC X 1.00", BUT SOC) SCREW (M6-1.00 X 25MM) HORN BUTTON STEERING COLUMN KNOB KIT TILT LEVER KIT SHAFT KIT GAS SPRING KIT ( CYLINDER ) FUSE (MAXI, 40 AMP) FUSE (ATC, 15 AMP) FUSE (ATC, 20 AMP) FUSE (ATC, 30 AMP) SCREW (M4-0.70 X 16mm, BUT SOC) ACCESSORY SOCKET SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4, W/LK WSHR) DOME PLUG (.687") NUT (M4,W/LKWSHR) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT 5-GAUGE CLUSTER 5-GAUGE CLUSTER COVER PLUNGER SWITCH STEERING WHEEL CAP ROCKER SWITCH (SPDT)

REMARKS

POWERSHIFT UNITS ONLY

OBSOLETE - SEE FOOTNOTE 1 & 2 OBSOLETE 3 W/ POWERSHIFT UNITS, 2 W/ HYDROSTAT UNITS USE ADAPTER HARNESS 215-1780, SEE FOOTNOTE 1 HYDROSTAT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

25

ID0091590

94

TILT STEERING

RT70H / RT70M / RT90H / RT90M / RT115H REF PART NO. NUMBER

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

QTY

105-1552 4 165-817 1 105-361 1 106-425 2 217-710 2 217-826 3 318-560 2 106-049 6 107-744 2 106-048 8 106-574 2 308-888 1 107-801 18 110-208 1 116-525 1 106-252 2 107-800 2 318-557 1 115-686 AR 314-487 1 106-381 2 105-095 2 105-185 2 220-1241 1 106-161 2 106-538 2 106-386 2 106-816 2

DESCRIPTION

SCREW (M6-1.00 X 16MM) SWITCH GASKET JAM NUT (13/16 NF) (M5-0.80 X 40mm, SOC) MICRO RELAY (SPDT) MINI RELAY (SPDT) ACCESS DOOR BOLT (#10-24 X 3/4", PLPS) WASHER (M6) LOCKNUT (#10-24) CLIP NUT (M6-1.00) CUP HOLDER WASHER (M6) LEVEL INDICATOR BUMPER JAM NUT (5/16-NC) WING SCREW (M6-1 X 25mm) CONSOLE BASE BULK EDGE (5/32",SOLD PER 1") BRACE FLG LK SCREW (M8-1.25 X 25MM) WASHER (1/4") BOLT (#10-24 X 1/2 ", RD SLT) 30 PIN CONTROLLER V3 FLG SCREW (M6-1.00 X 20MM) LOCKNUT (M6-1.00,PRV TRQ,10.9) FLG LOCKNUT (M8-1.25) SCREW M3.5 X 14MM, PH ZPS

REMARKS

HYDROSTAT UNITS ONLY

1 W/ POWERSHIFT UNITS

USE 1 @ 25" NOT USED ON POWER SHIFT UNITS NOT USED ON POWER SHIFT UNITS NOT USED ON POWER SHIFT UNITS SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMWRT95MCB0000380, CMWRT95HHB0000413 2. FOR REPLACEMENT GAUGE CLUSTER ORDER KIT 190-2725.

3. USED WITH REAR STEER OPTION OR REAR STEER AND CRUISE CONTROL OPTION WHEN UPDATED WITH THE REAR STEER KITS 190-1437 OR 190-1438. CRUISE ONLY OPTION USES MODULE 220-569 @ 1X, BOLTS 105-815 @ 2X, AND NUTS 106-048 @ 2X.

NOTE:

25

ID0091590

95

96

GAUGE CLUSTER

RT70 / RT75 / RT90 / RT95 / RT115 / HT115

10 3 7 2 4

6

11

5 9

1

8 01

ID0441941

97

GAUGE CLUSTER

RT70 / RT75 / RT90 / RT95 / RT115 / HT115 REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-2747 1 GAUGE CLUSTER PANEL 2 211-1016 1 ANALOG OIL PRESSURE GAUGE (BLACK) 3 211-1014 1 ANALOG WATER TEMP GAUGE (BLACK) 4 211-1019 1 ANALOG TACH (BLACK 5 211-1021 1 FUEL GAUGE BLACK (VOLTAGE) 6 211-1003 1 2.06" VOLTMETER GAUGE (BLACK) 7 220-664 3 INDICATOR DISPLAY 8 107-358 10 WELLNUT (M4-0.7 X 12.67MM LG) 9 362-1313 1 HOLE PLUG 10 107-393 10 SCREW (M4-0.70 X 16MM, BX) 11 214-563 1 RED LED (12V DC)

REMARKS

USE REF# 11 ON MECHANICAL UNITS USED ON MECHANICAL UNITS ONLY

NOT SHOWN:

215-2782

1

RT GAUGE CLUSTER HARNESS

FOOTNOTES:

NOTE:

01

ID0441941

98

99

100

101

102

FUEL TANK 27 RETURN

6

10

43

11 35

36

SUCTION

17

9

14 15

5 6

4

6

12 2

18 20

19

12 16

2

31 3

22 2 21 30

1 23

13 8

33 42 38 39

25 7

30

41 40

38

29

28 37

44 30 32 30 13 34

13

24

26

12

ID0029262

103

FUEL TANK REF PART NO. NUMBER

QTY

1. 194-165 1 2. 110-563 3 3. 156-268 1 194-505 1 4. 364-567 1 153-760 1 153-594 2 153-607 1 153-761 1 107-781 6 153-606 1 5. 156-269 2 6. 110-528 4 7. 106-387 4 8. 319-484 1 9. 116-108 AR 10. 116-108 AR 11. 214-650 1 165-704 1 12. 116-325 2 13. 106-558 4 14. 156-108 1 15. 110-217 1 16. 116-322 AR 17. 111-021 1 18. 105-818 2 19. 110-411 1 20. 322-289 1 21. 118-096 AR 22. 118-096 AR 23. 114-002 1 24. 105-829 2 25. 106-386 2

DESCRIPTION

FUEL TANK SPRING CLAMP (3/8") FUEL STRAINER (04H) FUEL PICKUP (04H) FILL NECK CAP GASKET, FILL NECK CAP FLANGE GASKET FLANGE HEX SCREW (#10-24 X 5/8") STRAINER BASKET S/O COUPLER (04H-05H90) SNAP-ON CLAMP (.531" TO .593") FLG LOCKNUT (M10-1.50) COVER BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") FUEL SENDER GASKET GROMMET (.362") CLIP NUT (M10-1.50) S/O COUPLER (08N-08H90) WORM CLAMP(7/16" TO 1") BULK HOSE (1/2",SOLD PER 1") BREATHER CAP (TANK) BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) BULK FUEL TUBING (1/4", PER FT) BULK FUEL TUBING (1/4", PER FT) PLUG (06N, SOC) FLG LK BOLT(1/2 NC X 1") FLG LOCKNUT (M8-1.25)

REMARKS

BEGINS WITH S/N SEE FOOTNOTE 3

BEGINS WITH S/N ____________.

USE 1 @ 65" USE 1 @ 51"

USE 1 @ 48"

USE 1 @ 24" USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE AND KICK PLATE. USE .12 THICK AND .25 THICK TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE LINER PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. LAYER SUPPORT MAT BETWEEN LEDGE OF TANK AND UNDERSIDE OF STEP UNTIL FIRM PRESSURE IS REQUIRED TO ALIGN SLOTS AND INSERT SCREWS ORIENT PADLOCK LUGS AWAY FROM STAIRWELL

NOTE:

12

ID0029262

104

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

26. 300-9750 1 CRADLE WELDMENT 27. 105-1190 5 BOLT (#10-24 X 1-1/4") 28. 117-425 AR LINER PAD (.12"THK) 117-463 AR LINER PAD (.25"THK) 29. 313-821 1 TREAD, FUEL 30. 107-001 12 FLG LK SCREW (M10-1.50 X 25mm) 31. 117-442 AR SUPPORT MAT 32. 106-198 2 FLG LOCKNUT (1/2 NC, GD8) 33. 313-911 1 LEFT AIR DEFLECTOR 34. 105-831 2 FLG LOCK BOLT (1/2-NC X 1-1/2") 35. 110-333 1 BOLT ON CLAMP (1") 36. 105-033 1 BOLT (5/16-NC X 2") 37. 313-226 - LEFT OUTSIDE FENDER 38. 107-629 3 WASHER (M8) 39. 107-778 2 SCREW (M8-1.25 X 30mm, BUT SOC) 40. 106-640 1 SCREW (M6-1.00 X 20mm, BUT SOC) 41. 106-574 1 CLIP NUT (M6-1.00) 42. 105-003 1 FLG LOCKNUT (5/16-NC) 43. 117-671 1 ABRASION SLEEVE (1" X 12") 44. 319-452 1 CONNECTOR PLATE

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

BEGINS WITH S/N ____________.

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0029262

105

106

HYDRAULIC RESERVOIR

REAR VIEW OF TANK (ENLARGED) FRONT OF TRACTOR

RT90 / RT115 ENDS WITH S/N 5X0709

Y Relief Valve (149-991)

X 7

12

8 5

NOTICE ORIENTATION OF ITEM 28

10

OLD STYLE TANK

9 6

1

4

Z

28 Return

B

A

Suction

11

Temp

3 2

Relief Valve (149-991)

Y

X 21 19

3

NOTICE ORIENTATION OF ITEM 28

30 2

31

16

Suction

B 20

11

Temp

19

18

Z

Return

3

A

2

NEW STYLE TANK

NOTICE LOCATION OF PORTS

27 23 19

32

33

25 21

24

34

33

15 34 13

35

26

14

20

22

29 16

19

17

14

ID0090458

107

HYDRAULIC RESERVOIR RT90 / RT115 ENDS WITH S/N 5X0709 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

DESCRIPTION

150-1388 1 HYDRAULIC RESERVOIR 121-040 SIGHT GLASS 157-466 1 DRAIN PLUG (1-UNF, .375 ORF) 500-749 1 O-RING (211 D70) 116-322 AR BULK HOSE (1/2", SOLD PER 1") 322-289 1 BACKUP (BOLT-ON) 110-411 1 BOLT-ON CLAMP (3/4", SET) 105-818 2 BOLT (1/4-NC X 1-1/2") 111-021 1 BREATHER CAP (TANK) 110-217 1 WORM CLAMP (7/16" TO 1") 156-108 1 S/O COUPLER (08N-08H90) 214-854 TEMPERATURE SWITCH 364-567 1 FILL NECK 153-760 1 CAP 153-594 1 GASKET, FILL NECK CAP 153-607 1 FLANGE GASKET 153-606 1 STRAINER BASKET 153-761 1 FLANGE 107-781 6 HEX SCREW (#10-24 X 5/8) 106-198 2 FLG LOCKNUT (1/2-NC, GD8) 105-829 6 FLG LK BOLT (1/2-NC X 1") 309-574 1 BATTERY DOOR 106-387 6 FLG LOCKNUT (M10-1.50) 309-096 1 CRADLE 309-578 1 UPPER STEP 107-001 12 FLG LK SCREW (M10-1.50 X 25mm) 106-558 4 CLIP NUT (M10-1.50) 117-425 AR LINER PAD (.12"THK) 117-463 AR LINER PAD (.25"THK) 107-778 2 SCREW (M8-1.25 X 30mm, BUT SOC) 313-910 1 RIGHT AIR DEFLECTOR 106-640 1 SCREW (M6-1.00 X 20mm, BUT SOC) 106-574 1 CLIP NUT (M6-1.00) 315-440 1 TOP MUD SHIELD 105-003 1 FLG LOCKNUT (5/16-NC) 153-740 PICK UP TUBE 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2") 110-333 1 BOLT-ON CLAMP (1") 105-033 1 BOLT (5/16-NC X 2") 313-225 RIGHT OUTSIDE FENDER 106-386 4 FLG LOCKNUT (M8-1.25) 107-629 3 WASHER (M8) 106-162 2 FLG SCREW (M8-1.25 X 20mm)

REMARKS

REFER TO FOOTNOTE 4 FOR SUPERCEDE INFORMATION

USE 1 @ 48"

SEE FOOTNOTE 2

SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES 1.ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE AND AND KICK PLATE. USE .12" THICK AND .25" THICK TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE LINER PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. 2. ORIENT PADLOCK LUGS AWAY FROM STAIRWELL. 3. REFER TO PAGE "BATTERY HOLD DOWN" FOR BATTERY INSTALLATION DETAILS. 4. REFER TO PAGE "HYDRAULIC RESERVOIR" ID0112200. HYDRAULIC RESERVOIR 153-112 WAS SUPERCEDED

BY HYRAULIC RESERVOIR 153-1388 AND WILL REQUIRE A FRAME UPDATE AND FITTING/COUPLER UPDATE FOR PROPER INSTALLATION.

14

ID0090458

108

HYDRAULIC RESERVOIR RT90 / RT95 / RT115 BEGINS WITH S/N 5X0710

7

REAR VIEW OF TANK (ENLARGED) FRONT OF TRACTOR

12

8 5

Y

Relief Valve (149-991) X

10

Suction

28

9 6

1

Z

Return

B

A

3 11

2

Temp

4 21

3 30 2

31

19

18

27 23 19

32

33

25 21

24

34

16 36 33

38

13 26

19

22

19

35

39

34

20 14

29

37

20 19 16 17

08

15

ID0112200

109

HYDRAULIC RESERVOIR RT90 / RT95 / RT115 BEGINS WITH S/N 5X0710 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

150-1388 1 HYDRAULIC RESERVOIR 121-040 - SIGHT GLASS 2. 157-466 1 DRAIN PLUG (1-UNF, .375 ORF) 3. 500-749 1 O-RING (211 D70) 4. 116-322 AR BULK HOSE (1/2", SOLD PER 1") USE 1 @ 48" 5. 322-289 1 BACKUP (BOLT-ON) 6. 110-411 1 BOLT-ON CLAMP (3/4", SET) 7. 105-818 2 BOLT (1/4-NC X 1-1/2") 8. 111-021 1 BREATHER CAP (TANK) 9. 110-217 1 WORM CLAMP (7/16" TO 1") 10. 156-108 1 S/O COUPLER (08N-08H90) 11. 214-854 - TEMPERATURE SWITCH 12. 364-567 1 FILL NECK SEE FOOTNOTE 2 153-760 1 CAP 153-594 1 GASKET, FILL NECK CAP 153-607 1 FLANGE GASKET 153-606 1 STRAINER BASKET 153-761 1 FLANGE 107-781 6 HEX SCREW (#10-24 X 5/8) 13. 106-198 2 FLG LOCKNUT (1/2-NC, GD8) 14. 105-829 6 FLG LK BOLT (1/2-NC X 1") 15. 320-118 1 BATTERY COVER SEE FOOTNOTE 3 16. 106-387 6 FLG LOCKNUT (M10-1.50) 17. 300-9750 1 CRADLE WELDMENT 18. 320-116 1 BATTERY TRAY STEP 19. 107-001 12 FLG LK SCREW (M10-1.50 X 25mm) 20. 106-558 4 CLIP NUT (M10-1.50) 21. 117-425 AR LINER PAD (.12"THK) SEE FOOTNOTE 1 117-463 AR LINER PAD (.25"THK) SEE FOOTNOTE 1 22. 107-778 2 SCREW (M8-1.25 X 30mm, BUT SOC) 23. 313-910 1 RIGHT AIR DEFLECTOR 24. 106-640 1 SCREW (M6-1.00 X 20mm, BUT SOC) 25. 106-574 1 CLIP NUT (M6-1.00) 26. 315-440 1 TOP MUD SHIELD 27. 105-003 1 FLG LOCKNUT (5/16-NC) 28. 157-987 1 S/O COUPLER (20S-16H90,O4NF 514-446 1 REDUCER (24S-20SF) 29. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2") 30. 110-333 1 BOLT-ON CLAMP (1") 31. 105-033 1 BOLT (5/16-NC X 2") 32. 313-225 - RIGHT OUTSIDE FENDER 33. 106-386 4 FLG LOCKNUT (M8-1.25) 34. 107-629 3 WASHER (M8) 35. 106-162 2 FLG SCREW (M8-1.25 X 20mm) 36. 319-452 1 CONNECTOR PLATE 37. 106-379 2 FLG LK SCREW (M6-1.00 X 20mm) 38. 106-353 2 FLG NUT (M6-1.00) 39. 323-279 1 COVER FOOTNOTES 1.ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE AND AND KICK PLATE. USE .12" THICK AND .25" THICK TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE LINER PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. 2. ORIENT PADLOCK LUGS AWAY FROM STAIRWELL. 3. REFER TO PAGE "BATTERY INSTALLATION" FOR BATTERY INSTALLATION DETAILS.

08

ID0112200

110

SEAT PLATFORM

RT70M - RT90M - RT70H - RT90H RT115 - RT115T2

1 6

2

3

4 21

1 4

10

3

5 14

21 5 10

24

26

29

6

27

28 12

11

30 14

7

29

26

8 12

15

20

25

12

12 27

16

12

15

13

28 12

17

19

9

13 18

23 10

22

ID0036669

111

SEAT PLATFORM

RT70M - RT90M - RT70H - RT90H RT115 - RT115T2 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

117-924 117-925 117-429 115-445 115-428 184-252 106-333 106-031 115-430 105-267 309-431 314-594 105-273 305-649 107-312 106-574 117-314 309-294 106-159 105-876 105-089 309-295 319-158 313-411 316-479 106-391 107-001 106-387 215-1894 310-801 313-707 107-702 107-698 110-383 106-168

QTY

DESCRIPTION

1 SEAT BELT SET W/ 5.75" TONGUE - SEAT BELT TONGUE (5.75") 1 SEAT REPLACEMENT SEAT ADJUSTABLE TRACK 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 40MM, 8.8) 2 LOCKNUT (M12-1.75, NLK) 2 SEAT BELT TETHER 4 CUP WASHER (5/16") 1 RIGHT SEAT CONSOLE 1 SEAT BASE 2 SCREW (M12-1.75 X 30MM) 1 LEFT SEAT CONSOLE 32 SCREW (M6-1.00 X 25MM, BUT SOC) 8 CLIP NUT (M6-1.00) 2 ARMREST 2 LOWER ARMREST BRACKET 4 FLG SCREW (1/4-NC X 3/4") 2 SCREW (M10-1.50 X 35MM) 4 LOCKNUT (5/16-NC) 1 Z-GATE 1 Z-GATE 1 Y-GATE 1 PLOW GATE 2 WASHER (M12) 8 FLG LK SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 1 SEAT SWITCH 1 BLANK 2 UPPER ARMREST BRACKET 2 CARRIAGE BOLT (3/8-NC X 3/4") 2 DOWEL PIN (.375 X .500) 2 KNOB (3/8-NC, BLACK) 2 FLG LK BOLT (1/4-NC X 3/4")

REMARKS

USED WITH GROUND DRIVE ON ALL MACHINES USED WITH GROUND DRIVE ON ALL MACHINES USED WITH COMBO ATTACHMENT USED WITH PLOW ATTACHMENT

USED ON MECHANICAL UNITS ONLY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT

NOTE:

10

ID0036669

112

SEAT SWIVEL AND BASE 1 20

2

21 19 3 4

16 17

10 15

13

14 18

12 9 5

6 7

22

8 11

7 8

13

ID0034153

113

SEAT SWIVEL AND BASE REF PART NO. NUMBER

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

107-528 1 106-522 1 106-385 1 308-895 1 110-178 2 306-844 1 322-986 1 324-729 1 300-8537 1 106-992 9 107-135 13 117-816 1 179-382 1 115-662 1 110-383 1 308-879 1 106-559 1 117-301 1 107-582 1 115-645 1 106-121 1 106-986 1 107-606 1 105-095 1 300-8446 1

DESCRIPTION

PN10 SLOTTED NUT WASHER (2-1/16") FLG LOCKNUT (M6-1.00) LEVER PLUG (7/8") SEAT BASE SEAT BASE SEAT BASE SEAT BASE FLG LK SCREW (M8-1.25 X 25mm) CLIP NUT (M8-1.25) COMPRESSION SPRING SHIM (.020) GROMMET EDGE (3/16" X 12.7") KNOB (3/8-NC, BLACK) SWIVEL SCREW (M12-1.75 X 25mm) SWIVEL DISK (7" UHMW) SHLD BOLT (3/8" X 1/4", 5/16-NC) COMPRESSION SPRING STUD BOLT (3/8-NC X 1-1/2") FLG LK SCREW (M6-1.00 X 12mm) TANG LOCK WASHER (2") WASHER (1/4") ACCESS PANEL

REMARKS

SEE FOOTNOTE 2

FOR TIER 2 RT90 & RT115 FOR HT115 SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

5.

USE LOCTITE 242 OR EQUIVALENT TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN. NO LUBRICANT ON ITEM #15 SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER. BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.

USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT. BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.

NOTE:

13

ID0034153

114

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120

35 6 36 15

4

1 27 26 4

27

2 37

12

26

4

25 27 3

25

OPTION

15

38

4 6

OLD STYLE

13

34

18

14

33 16

6

20 27

14 12

30 29

14

32

30 29 28

24

1 17

9

10 11 21

7 5

15

16

8

4

15 14 23

28

22

24 19

6 4

31 19

17

SEE FOOTNOTE 2

ID0115816

115

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

105-416 2 178-572 1 151-057 125-771 5 300-7763 1 181-982 1 107-434 1 106-164 1 181-981 1 183-767 1 125-800 1 125-822 2 331-475 1 125-773 4 106-470 4 181-975 2 178-584 1 183-768 1 308-921 1 151-070 300-8635 1 150-5263 178-532 1 314-104 2 178-394 2 105-475 2 105-830 4 106-012 6 309-138 2 106-383 2 331-751 1 322-360 2 106-330 4 106-386 4 105-1187 2 105-1188 2 107-537 2 300-8460 2

DESCRIPTION

WASHER (5/8") PIN (1.75" X 12.75") CYL (2.0" X 1.25" X 8.0") COMPOSITION BUSHING (1.25") PIN TAPERED INSERT (1.25") ROLL PIN 3/8 X 1-5/8 FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") COMPOSITION BUSHING (1.750") PIVOT COMPOSITION BUSHING (1.750") FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 13.90") TAPERED PIN (44.4mm X 205mm) LIFT ARM CYL (3" X 1.75" X 8") LOW ANGLE BACKFILL BLADE, 80" CYL (2" X 1.25" X 3.34") PIN (1.750" X 7.000") TILT BLADE RETAINER TAPERED PIN (1.250" X 4.250") WASHER (1/2") FLG LK BOLT (1/2-NC X 1-1/4") FLANGE BOLT (5/8-NC X 3") RETAINER FLG LK SCREW (M10-1.50 X 30mm) 80" CUTTING EDGE FITTING GUARD (3.0" CYL) SCREW (M8-1.25 X 70mm) FLG LOCKNUT (M8-1.25) SCREW (M10-1.5 X 35mm) TAPERED PIN (1.250" X 2.560") SCREW (M10-1.5 X 20mm) TAB PIN (1.250" X 2.57")

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

OPTION OPTION OPTION USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 300-4321 IS SUPERSEDED BY 300-8635 ON RT90, RT95, AND RT115.

RT95M BEGINS WITH S/N CMWRT95MJ90000296 RT95H BEGINS WITH S/N CMWRT95HK90000364 RT115 BEGINS WITH S/N CMWR15T3K90000130 2. EARLIER MODELS USE P/N 183-766 TAPERED PIN (31.7mm X 90MM) WITH 106-469 FLG SCREW (M12-1.75 X 30mm)

NOTE:

17

ID0115816

116

4 - POST ROPS ENDS WITH S/N _______

6 2 3 4 5 1

C

808-267

117

4 - POST ROPS ENDS WITH S/N _______ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

306-372 1 318-453 1 106-345 8 307-352 4 106-393 8 106-665 8 116-421 AR

DESCRIPTION

4-POST ROPS FRAME 4-POST ROPS FRAME SCREW (M20-2.50 X 50mm) BOLT STRAP WASHER (M20) LOCKNUT (M20-2.50, 10.9) BULK EDGE (1/8", SOLD PER 1')

REMARKS

OBSOLETE & SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1

USE 1@ 2.5 FT

FOOTNOTES

1 CHECK TORQUE CHART 2 THIS ROPS IS ONLY USED ON RT70M AND RT90M

NOTE:

C

808-267

118

4 POST ROPS

BEGINS WITH S/N 5W0527 HYDROSTAT UNITS BEGINS WITH S/N 5Y0468 POWERSHIFT UNITS

11

8

1

5 3

9

9

4 10

7 2

6 05

ID0023950

119

4 POST ROPS

BEGINS WITH S/N 5W0527 HYDROSTAT UNITS BEGINS WITH S/N 5Y0468 POWERSHIFT UNITS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 ANGUS-PALM ROPS 4 SCREW (3/4-NC X 5", GD5) SPEC. 1 BULK EDGE (1/8", SOLD PER FT) 8 SHOCK MOUNT 8 NUT (3/4-NC) SPECIAL 4 SCREW(3/4-NCX4-1/2",GD5)SPEC. 4 ISOLATOR IRON 3 POP RIVET (3/16" X .664") 3 BULK EDGE (3/16", SOLD PER FT) 1 CHECK GAGE 1 MANUAL COMPARTMENT

301-1473 107-923 116-421 117-973 107-924 107-922 320-240 110-348 117-344 320-745 250-063

DESCRIPTION

REMARKS

REPLACES 320-250 4 POST ROPS, SEE NOT SHOWN FOR SERVICE PART SEE FOOTNOTE 1 USE 1 @ 2.5' SEE FOOTNOTE 2 USE 2 @ 1.0', USE 1 @ 3.5'

NOT SHOWN:

500-2428

ROPS HEADLINER

FOOTNOTES:

1. SCREW (107-923) HAS GOLD PLATING TO DISTINGUISH IT FROM SCREW (107-922). PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 Ft.Lbs, USE LOCTITE 271 OR EQUIVALENT. 2. SCREW (107-922) HAS SILVER PLATING TO DISTINGUISH IT FROM SCREW (107-923). PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 Ft.Lbs, USE LOCTITE 271 OR EQUIVALENT.

NOTE:

05

ID0023950

120

CAB KIT

RT75, RT95, RT115, RT100 & RT120

15 12

12

46

38 12 36

Low High Park Switch X

G R I

FRONT WIPER MOTOR ELECTRICAL HOOK-UP DETAIL

33

ROPS TUBE 35 41 42 47 48 39 40 49 30

18

25

23 22

19 20

24

30

16 34

.

OPEN E SI NI TOTH D PARTS GE ATE LE DOOR A S OCI WHI I N DAM A S C AB ES ULT AND N FO R DOOR T OI ON CAN OPERA TI POSI

25

4 5D 3 1 6

21

13

17 31 28 26

27 14

57

29

26

25

22

ID0028095

121

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

191-179 499-436 1 499-437 1 121-044 1 499-747 499-748 121-045 1 121-046 1 121-047 1 117-829 21 318-374 1 318-358 1 318-359 1 318-375 2 318-376 2 318-377 2 107-786 32 214-897 1 499-441 2 499-438 2 119-003 1 318-360 1 318-361 1 318-362 1 318-363 1 117-825 1 117-854 1 117-821 1 117-855 1 117-856 2 273-279 1 117-824 1 117-857 1 105-085 4 107-787 4 107-788 8 107-789 4 166-450 1 117-823 1 117-858 1 499-440 1 117-828 4 499-439 1 107-245 4

DESCRIPTION

REMARKS

CAB KIT DOOR ASSY (RIGHT) DOOR ASSY (LEFT) SLIDER ASS'Y (REAR) WINDOW FRAME REAR WINDOW SIDE WINDOW (LEFT) SIDE WINDOW (RIGHT) FRONT WINDOW SEAL, PSA DOUBLE D U-CLAMP DOORPOST (LEFT) DOORPOST (RIGHT) BRACKET, LOWER DOOR POST WINDOW RETAINING CLIP PLATE SCREW, (#10-32 X 1-1/2") HEX WIPER MOTOR DOOR STRAP GAS SPRING STRUT SPACER, WIPER MOTOR CAM LATCH COVER (RIGHT) CAM LATCH COVER (LEFT) INNER BRACKET (RIGHT) INNER BRACKET (LEFT) L. LATCH, PADDLE W/KEY R. LATCH, PADDLE W/KEY LEFT ROD, DOOR LINKAGE RIGHT ROD, DOOR LINKAGE ROD, DOOR LINKAGE WARNING TAG LEFT LATCH, ROTARY RIGHT LATCH, ROTARY LOCKNUT (1/4-NC) SCREW (1/4-20 X 1-1/4) TRUS,TORX SCREW (1/4 X 5/8)TRUS, TORX T27 SCREW (#10-24 X 1/2 ") TRUS, TORX STUD, CYLINDER LEFT HANDLE, INSIDE RIGHT HANDLE, INSIDE INSIDE DOOR BEZEL RETAINER, INTERNAL TOOTH DOOR PULL FLG LK BOLT (3/8-NC X 3/4", NLK)

INCL. REF. #'S 1-57

SEE NOT SHOWN FOR REPLACEMENT LATCH. OBSOLETE

COMES WITH SNAP-ON COVER

NOTES:

MOUNTING A CAB ON THE RT70/RT90/RT115 1. A CAB CAN BE MOUNTED DIRECTLY ON RT70M OR RT90M WHEN OLD ROPS HAS NOT BEEN MODIFIED WITH THE NEW ISOLATORS. 2. A CAB CAN NOT BE MOUNTED ON A RT70H, RT90H OR RT115H WHEN AN OLD ROPS HAS BEEN MOFIFIED WITH THE NEW ISOLATORS. 3. A CAB CAN BE MOUNTED ON A RT70H, RT90H OR RT115H WITH A NEW ROPS WITH THE NEW ISOLATORS.

22

ID0028095

122

CAB KIT

RT75, RT95, RT115, RT100 & RT120

50 51 53 4

52

55

5

11

45 40

56

32

9 54

54

54 11 1 44

6 7

22

9 37

3 10

2

8 43

ID0028095

123

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

QTY

121-048 1 121-049 1 121-050 1 121-051 1 318-364 1 318-365 1 121-052 1 105-047 4 121-053 1 106-991 8 106-415 8 117-826 1 117-827 1 106-565 8 106-469 8 106-709 8 105-895 4 105-865 1 105-151 2 105-059 2 117-861 2 107-778 2 318-879 1 107-135 2 344-115 1 107-875 6 116-866 AR 110-249 1 118-357 1

DESCRIPTION

REMARKS

SLIDER, (LEFT DOOR) SLIDER, (RIGHT DOOR) GLASS (LOWER DOOR), LEFT GLASS (LOWER DOOR), RIGHT RIGHT DOOR LEFT DOOR WIPER BLADE LOCKNUT (3/8-NC) WIPER ARM FLG LK SCREW (M8-1.25 X 20mm) WASHER (.406") STRIKE BRACKET (RIGHT) STRIKE BRACKET (LEFT) NUTSERT, (M8-1.25) FLG SCREW (M12-1.75 X 30mm) FLG LK NUT (M12-1.75) LOCK WASHER (3/8") BOLT (1/4-NC X 3/4", GD8) LOCKNUT (7/16-NC) WASHER (7/16) STRIKER BOLT SCREW (M8-1.25 X 30mm, BUT SOC) BOTTLE BRACKET CLIP NUT (M8-1.25) WINDSHIELD WASHER TANK WASHER (.400" ID. BRASS) BULK HOSE (3/16", SOLD PER 1") WORM CLAMP (1/4"TO 5/8") EXTENSION SPRING

SEE NOT SHOWN FOR REPLACEMENT LATCH. SEE NOT SHOWN FOR REPLACEMENT LATCH.

URETHANE ADHESIVE KEYS (RT TRACTOR CAB) CLIP LEFT SLIDER LATCH REAR RIGHT SLIDER LATCH REAR LEFT SLIDER LATCH RIGHT SLIDER LATCH KNOB KIT, SLIDER WINDOW

10.5 FL. OZ. TUBES REPLACEMENT KEYS RETAINS STRUT 499-438 ONTO STUD 166-450 USED ON 121-044 SLIDER (REAR) USED ON 121-044 SLIDER (REAR) USED ON 121-048 SLIDER (LT DOOR) USED ON 121-049 SLIDER (RT DOOR)

USE 1 @ 150"

NOT SHOWN:

256-669 2 105-1305 1 115-1014 2 500-2067 500-2068 500-2069 500-2070 500-2450

NOTES:

22

ID0028095

124

CAB HEATER ASM GREEN YELLOW

GRAY

TO

PR

ES SU

WHITE/YELLOW

RE TA NK

7 19

13 11 12 30

3

6 42

38

36

37

31 43

18 17

26

23

16

24 2

15 22 29 28

11 3

27 20 25 22 14 8

1

9 10

11 39

9

34 22

21

5 35

44 21

32

40

33

41

11 4 11

02

ID0142790

125

CAB HEATER ASM REF PART NO. NUMBER

QTY

191-247 191-181 1. 499-551 1 499-552 1 2. 499-553 1 3. 116-044 AR 4. 499-554 1 5. 116-044 AR 6. 115-106 1 7. 120-085 4 8. 120-123 1 9. 110-170 2 10. 157-416 1 11. 110-217 6 12. 155-164 2 13. 110-249 1 14. 106-992 15. 153-804 1 16. 107-358 4 17. 107-597 4 18. 107-580 4 19. 107-852 16 20. 105-194 4 21. 106-992 4 22. 107-135 2 23. 106-640 5 24. 106-388 5 25. 106-574 5 26. 110-030 1 27. 309-434 28. 107-778 29. 107-629 30. 155-112 1 31. 155-017 1 32. 107-863 2 33. 318-811 1 34. 306-844 35. 115-662 1 36. 309-937 1 37. 120-084 4 38. 117-397 1 39. 117-265 1 40. 117-396 1 41. 117-622 1 42. 156-260 1 43. 514-085 1 44. 106-386 2

DESCRIPTION

A/C HEATER KIT HEATER KIT A/C HEATER HEATER AC- HEATER CONTROL PANEL BULK HOSE (5/8" , SOLD PER 1") HEATER VALVE BULK HOSE (5/8" , SOLD PER 1") REDUCER (06N-04NF) ADJUSTABLE LOUVER (23-0005) HOSE ADAPTER (23-0090) WORM CLAMP (4-1/8"TO 5") AIR DUCT HOSE WORM CLAMP (7/16"TO 1") S/O COUPLER (04N-05H90) WORM CLAMP (1/4"TO 5/8") FLG LK SCREW (M8-1.25 X 25mm) CONNECTOR (M14-1.50 X 10H45) WELLNUT (M4-0.7 X 12.67mm LG) WASHER (M4) SCREW (M4-0.70 X 16mm, BUT SOC) SCREW (#8 X 5/8" CSK PLPS) SCREW (#8-32 X 1/2") FLG LK SCREW (M8-1.25 X 25mm) CLIP NUT (M8-1.25) SCREW (M6-1.00 X 20mm, BUT SOC) WASHER (M6) CLIP NUT (M6-1.00) CABLE TIE (1/16" TO 4") TAB SCREW (M8-1.25 X 30mm,BUT SOC) WASHER (M8) S/O COUPLER (06N-10H) SERVICE TEE (06N-06NF-06NF) SCREW (M4-0.70 X 60mm PAN) VALVE BRACKET SEAT BASE GROMMET EDGE (3/16" X 12.7") REAR PANEL HOSE ADAPTER (23-0048) ABRASION SLEEVE (1.25" X 35") ABRASION SLEEVE (1.75" X 50") ABRASION SLEEVE (1.25" X 28") ABRASION SLEEVE (1.25" X 20") STREET ELBOW (06N-06NF90) REDUCER (08N-06NF) FLG LOCKNUT (M8-1.25)

REMARKS

INCL. REF. #'S 1-13,15-25,30-33,35-44.

INCL. REF. #'S 1-13,15-25,30-33,35-44.

USE 2 @ 90" USE 1 @ 22"

USE 1 @ 12"

FOOTNOTES:

NOTE:

02

ID0142790

126

127

128

129

130

131

132

NOTES:

ID0134963

133

CONTROL COMPONENTS

134

GRND SPEED DIRECTION HAND CNTL HYDROSTAT CABLE LOCATION

1

23 POWER SHIFT CABLE LOCATION

22

9

25

14

8

5

24 26 20

7

6

17

3 19

21

4

13 28

2 10

11

28 18 27 17

16 12

K

15

806-228

135

GRND SPEED DIRECTION HAND CNTL REF PART NO. NUMBER

1 110-445 2 319-914 3 107-529 4 116-980 5 196-287 6 331-166 7 106-048 8 106-205 9 110-318 10 105-810 11 110-697 12 309-227 13 107-770 14 105-245 15 107-001 16 107-769 17 105-832 18 310-127 19 105-284 20 110-348 21 115-598 22 106-987 23 117-519 24 315-149 25 106-271 26 316-476 27 106-396 28 106-261

QTY

DESCRIPTION

1 KNOB (3/8-NC, ORANGE) 1 RIGHT CONTROL 1 WASHER UHMW (3/8) 2 SHOCK MOUNT 1 CONTROL CABLE 2 BOLT-ON BACK-UP (.306") 2 LOCKNUT (#10-24) 2 WASHER (.191") 1 BALL JOINT (#10-32, FM) 2 BOLT (#10-24 X 7/8", SOC) 1 BOLT-ON CLAMP (.360") 1 CONTROL LEVER FRAME 1 LOCKNUT (1/4-NF, NYL INSERT) 1 SCREW (M10-1.50 X 25MM) 4 FLG LK SCREW (M10-1.50 X 25MM) 2 JAM NUT (M10-1.50) 4 FLG LOCKNUT (1/4-NC) 1 PIVOT PLATE 2 WASHER (3/16") 2 POP RIVET (3/16" X .664") 1 SPRING DETENT 2 FLG LK SCREW (M6-1.00 X 16MM) 1 CONTROL HANDLE 1 DETENT TIP 2 SCREW (M5-0.80 X 8MM, PLPS) 1 TEMPLATE 1 WASHER (M10, HARDENED) 4 WASHER (.334")

REMARKS

SEE FOOTNOTE 3 AND INCLUDES HARDWARE SEE FOOTNOTE 4

SEE FOOTNOTE 2

SEE FOOTNOTE 1

FOOTNOTES

1. USE LOCTITE 242 OR EQUIVALENT 2. TORQUE TO 70 IN.-LBS. 3. IF ORDERING THIS PART FOR MACHINE WITH S/N ___________ OR OLDER, YOU MUST ALSO ORDER LEVER (#319-916) AND REFER TO PARTS PAGE "GRD SPEED DIRECTION FOOT CONTROL", IF THIS UNIT IS EQUIPPED WITH CRUISE CONTROL, PART 319-916 IS NOT NEEDED. 4. 196-287 IS FOR HYDROSTAT TRACTORS. USE 194-196 FOR POWER SHIFT TRACTORS.

NOTE:

K

806-228

136

137

138

HAND THROTTLE

BEGINS WITH S/N 5Y0227

9 17 21 17

8 22

7 11

12 20

15 16

11

19

3 18

7 12

14

2 4 6 4 13

20 10 1

03

5

5 ID0025136

139

HAND THROTTLE

BEGINS WITH S/N 5Y0227 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

306-619 1 117-593 1 324-666 1 194-539 1 106-850 2 106-987 2 106-353 2 107-744 2 115-604 1 506-021 2 196-058 1 106-205 1 505-114 1 106-640 2 106-574 2 106-018 2 106-991 1 106-386 1 110-373 1 105-095 2 106-138 2 107-465 2 215-1447 1 307-069 307-068 -

DESCRIPTION

CONTROL LEVER KNOB (ORANGE) CONTROL BRACKET CONTROL CABLE LOCKNUT (M5-0.80) FLG LK SCREW (M6-1.00 X 16mm) FLG NUT (M6-1.00) WASHER (M6) COMPRESSION SPRING NUT (#10-32) CABLE SWIVEL (.081") WASHER (.191") THRUST WASHER (.343") SCREW (M6-1.00 X 20mm ,BUT SOC) CLIP NUT (M6-1.00) JAM NUT (3/8-NF) FLG LK SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) BOLT-ON CLAMP (13/16") WASHER (1/4") NUT (M5-0.8.)

SCREW (M5-0.80 X 30MM, SOC) PROXIMITY SWITCH 12MM EUROFAST LEVER BRACKET CABLE BRACKET

REMARKS

USE LOCTITE 242 OR ITS EQUIVILENT

POWERSHIFT ONLY & REFER TO F/N 1

NOT SHOWN:

FOOTNOTES:

1. PROXIMITY SWITCH 215-1447 SUPERCEDED PROXIMITY SWITCH 213-272

NOTE:

03

ID0025136

140

FOOT THROTTLE 10 5 12

13 11

BACKHOE THROTTLE HAND THROTTLE FOOT THROTTLE

8

2

1 8

7 6 9

4

3

01

3

ID0151752

141

FOOT THROTTLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

307-530 307-515 194-133 506-021 107-770 105-095 106-386 107-135 106-992 110-318 506-021 307-068 307-069 117-959

QTY

DESCRIPTION

1 1 1 1 1 1 2 4 6 1 2 1

BASE THROTTLE PEDAL CONTROL CABLE (110.0") NUT (#10-32) LOCKNUT (1/4-NF, NYL INSERT) WASHER (1/4") FLG LOCKNUT (M8-1.25) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) BALL JOINT (#10-32, FM) NUT (#10-32) CABLE BRACKET LEVER BRACKET EXTENSION SPRING

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0151752

142

POWERSHIFT LEVER

1

4 27

FRONT OF TRACTOR ORIENTATION OF 118-087

3 38

5

21

1.55

26

23 25

7

1.55

23 29

2

7

21 22 23

21 3

5

28 10

9

21

36

37

35

39

19

23

25

4

4

31

15 32 30 6

18

32 30

13 8

9

11

30 30

16

17

31 28

24

35 10

12 6

20 34 20

06

33

14 8

ID0064457

143

POWERSHIFT LEVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

110-375 1 306-954 1 125-488 2 106-992 8 106-386 4 106-397 2 125-174 4 107-004 2 105-244 AR 106-354 2 106-447 1 107-573 1 110-290 1 107-574 1 105-832 2 117-019 1 306-762 1 105-525 1 306-666 1 316-939 1 307-568 1 105-509 4 375-395 1 105-117 4 375-396 1 110-306 2 307-585 1 118-074 1 307-580 1 105-047 2 306-763 1 106-539 4 105-883 2 106-892 2 107-002 2 106-266 2 217-269 1 215-1447 1 106-168 2 329-489 1 118-087 1 329-488 1

DESCRIPTION

KNOB (1/2-NC, YELLOW) SHIFT ARM FLANGE BUSHING (.875") FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) WASHER (M12, HARDENED) BRONZE BUSHING (.375"X.500") FLG LK SCREW (M12-1.75 X 45mm) WASHER (1/2") FLANGE NUT (M12-1.75) JAM NUT (1/2-NF) JAM NUT (1/2-NF, LH) ROD END (1/2-NF, FM) ROD END (1/2-NF, FM, LH) FLG LOCKNUT (1/4-NC) COMPRESSION SPRING SHIFT ROD ROLL PIN (3/16" X 1-1/4") SPRING ROD SWITCH BRACKET SPRING MOUNT COTTER PIN (1/8" X 1") LEVER WASHER (5/16") LEVER CLEVIS PIN (3/8" X .890") BELLOW DUST SHIELD BELLOW MOUNT LOCKNUT (3/8-NC) SHIFT LINK JAM NUT (M8-1.25) FLG LK BOLT (3/8-NC X 2") SCREW (M8-1.25 X 50mm) FLG LK SCREW (M10-1.50 X 30mm) FLG NUT(M10-1.50) PROXIMITY SWITCH PROXIMITY SWITCH FLG LK BOLT (1/4-NC X 3/4") MOUNT DUST SHIELD MOUNT

REMARKS

BEFORE S/N AFTER S/N

OBSOLETE

BEFORE S/N AFTER S/N__________ & REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PROXIMITY SWITCH 215-1447 SUPERCEDES PROXIMITY SWITCH 213-272.

NOTE:

1. ADD LOCTITE 242 TO ALL ADJUSTMENT SCREW THREADS

06

ID0064457

144

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

145

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

146

REAR STEER CONTROL KIT

13

12 15 14

1 3

2 4

7

11 16

5

6

9

8

10 02

ID0142805

147

REAR STEER CONTROL KIT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 2 1 1 1 1 1 1 1 2 2 2 2 1 1 1

318-366 179-416 125-447 318-367 166-449 217-273 115-598 105-529 179-418 106-120 107-785 107-744 107-193 117-887 105-522 105-161

DESCRIPTION

MOUNT PLATE BOSS BUSHING BOTTOM PLATE SHAFT POSITION POTENTIOMETER SPRING DETENT ROLL PIN (5/16" X 1-1/2") BUSHING SCREW (#10-24 X1-3/4",PAN SLT) SHLD BLT(1/4" X 1-1/4",#10-24) WASHER (M6) SCREW (M6-1.00 X 16MM,BUT SOC) KNOB ROLL PIN (3/16" X 3/4") BOLT (1/4-NC X 3/4", SOC)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. P/N 191-221 REAR STEER CONTROL KIT INCLUDES REFERENCE # 1-16 2. USE LOCTITE 242 OR EQUIVALENT

NOTE:

REFER TO INSTALLATION INSTRUCTION 051-319 FOR REAR STEER UPGRADE KIT INFORMATION..

191-251 IS THE REAR STEER UPGRADE KIT AND 259-516 IS THE REAR STEER ALIGNMENT (SPECAIL TOOL) .

REFER TO O-RING CHART (800-301) FOR REPLACEMENT O-RINGS.

02

ID0142805

148

HYDROSTATIC PUMP LINKAGE BEGINS WITH S/N CMWRT95MK90000264

4 2

11 3

10

9

34

33

35

30 12

34

24

27

10

32

31 1

2

21

13 28 3 34 3

20

3

23

25

18

19 17

5

25 8

3 18

7

26 16

26 22 15

06

29

14 6

ID0152909

149

HYDROSTATIC PUMP LINKAGE BEGINS WITH S/N CMWRT95MK90000264 REF PART NO. NUMBER

QTY

1 315-735 2 110-318 3 106-678 4 194-196 5 315-484 6 105-106 7 106-386 8 315-483 9 105-810 10 106-205 11 331-166 12 110-697 13 107-092 14 106-528 15 179-301 16 116-142 17 125-491 18 117-614 19 105-699 20 181-636 21 106-989 22 179-302 23 313-954 24 215-1175 25 105-069 26 105-047 27 105-811 28 105-162 29 315-536 30 300-6250 31 107-414 32 106-574 33 105-680 34 105-284 35 106-640

1 2 6 1 1 1 1 1 2 2 1 1 3 4 1 2 1 4 2 1 1 1 1 1 2 2 2 2 1 1 2 2 2 5 2

DESCRIPTION

REAR SUPPORT (AUX DRIVE PUMP) BALL JOINT (#10-32, FM) LOCKNUT (1/4-NF) CONTROL CABLE CAM PLATE BOLT (1/4-NC X 2") FLG LOCKNUT (M8-1.25) PUMP TRUNNION LEVER BOLT (#10-24 X 7/8", SOC) WASHER (.191") BOLT-ON BACK-UP (.306") BOLT-ON CLAMP (.360") WASHER (.254") SCREW (M6-1.00 X 20MM, SOC) BRONZE BUSHING (.375) SHOCK MOUNT CAM YOKE ROLLER BEARING FRICTION WASHER (.781") BOLT (1/4-NF X 1 1/4") BUSHING FLG LK SCREW (M8-1.25 X 35MM) SLEEVE (.250) CABLE CONNECTOR PROXIMITY SWITCH WASHER (.406") LOCKNUT (3/8-NC) LOCKNUT (#10-24) BOLT (3/8-NC X 2-1/4") INNER CONTROL ARM PROXIMITY SWITCH MOUNT SCREW (M4-0.70 X 30MM,BUT SOC) CLIP NUT (M6-1.00) NUT (M4, W/LK WSHR) WASHER (3/16") SCREW (M6-1.00 X 20MM,BUT SOC)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 2

SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264

SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264 SEE FOOTNOTE 3; BEGINS W/ S/N: CMWRT95MK90000264

NOT SHOWN:

FOOTNOTES:

1. TO ATTACH BRACKET (REF #5) USE TWO INSIDE BOLTS LOCATED IN THE REAR OF THE FRONT PUMP ON THE SAME SIDE AS THE TRUNNION SHAFT. 2. APPLY LOCTITE BEFORE ASSEMBLY. 3. UNITS PRIOR TO S/N CMWRT95MK90000264 USE SENSOR 217-269 (1X), BRACKET 315-646 (1X), AND BOLTS 107-268 (2X).

NOTE:

06

ID0152909

150

HYDROSTATIC PUMP LINKAGE ENDS WITH S/N____________.

2 31 10 3

34 27

9

30

33

11 24

12 31

4

21 1

32

2 13

3

25

20

3

23

3

16

28

29

19 18

25

17

7

16

5 26

18

04

26

8 22

16 14

6

15

ID0139933

151

HYDROSTATIC PUMP LINKAGE ENDS WITH S/N____________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

315-735 110-318 106-678 194-196 315-484 105-106 106-386 315-483 105-810 106-205 331-166 110-697 107-092 106-528 179-301 116-142 125-491 117-614 105-699 181-636 106-989 179-302 313-954 217-269 105-069 105-047 105-811 105-162 315-536 315-646 107-268 107-516 105-680 107-597

QTY

1 2 6 1 1 1 1 2 2 1 1 3 4 1 2 1 4 2 1 1 1 1 1 2 2 2 2 1 1 4 2 2 4

DESCRIPTION

REMARKS

REAR SUPPORT (AUX DRIVE PUMP) BALL JOINT (#10-32, FM) LOCKNUT (1/4-NF) CONTROL CABLE (116") CAM PLATE BOLT (1/4-NC X 2") FLG LOCKNUT (M8-1.25) PUMP TRUNNION LEVER BOLT (#10-24 X 7/8", SOC) WASHER (.191") BOLT-ON BACKUP (.360") BOLT-ON CLAMP (.360") WASHER (.254") SCREW (M6-1.00 X 20mm, SOC) BRONZE BUSHING (.375) SHOCK MOUNT CAM YOKE ROLLER BEARING FRICTION WASHER (.781") BOLT (1/4-NF X 1-1/4") BUSHING FLG LK SCREW (M8-1.25 X 35mm) SLEEVE (.250) CABLE CONNECTOR PROXIMITY SWITCH WASHER (.406") LOCKNUT (3/8-NC) LOCKNUT (#10-24) BOLT (3/8-NC X 2-1/4") INNER CONTROL ARM PROXIMITY SWITCH MOUNT SCREW (M4-0.70 X 20mm, SOC) CLIP NUT (M4-.7) NUT (M4, W/LK WSHR) WASHER (M4)

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. TO ATTACH BRACKET (REF #5) USE THE TWO INSIDE BOLTS LOCATED IN THE REAR OF THE FRONT PUMP ON THE SAME SIDE AS THE TRUNION SHAFT. 2. APPLY LOCTITE BEFORE ASSEMBLY.

NOTE:

04

ID0139933

152

153

154

NOTES:

ID0134963

155

HYDRAULICS

156

HYDRAULIC DIAGRAM RT70 / RT90 POWERSHIFT

1 FLOW 17 PRESSURE 18 RETURN WORKING 19 TP=TEST PORT

BFB TILT

2 LIFT

BACKHOE REMOTE BLADE LIFT

3

BFB SWING

BFB SWING

3

BACKHOE CROWD

AXLE LOCK

FRONT STEER

7 4 TRANS

5

ENGINE

8

TOP OUTLET

ATTACHMENT TANK LINE

FRONT ATTACHMENT SUPPLY

HYD

TOP OUTLET BOTTOM OUTLET

BOTTOM OUTLET

6

FRONT ATTACHMENT

RETURN

P

T LS CF

9

EF PRESSURE

13

3000 PSI LT LS RT

P T Suction

10

X

14

G.D. MOTOR

Y Z

11

15

A

FRONT OF TRACTOR

B

12

Return

16 17

S P

L

T

T

FILTER DIFF LOCK

18 BFB VALVE

FRAME TILT REAR STEER

4

1

FRAME TILT

FRAME TILT

1

19 REAR STEER

AXLE LOCK

ATTACHMENT VALVE TO ATTACHMENT VALVE RETURN

07

ID0113910

157

HYDRAULIC DIAGRAM RT70 / RT90 POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

151-202 151-070 151-057 194-283 153-888 149-821 157-917 158-900 158-046 165-538 153-564 150-2680 217-551 158-681 150-1387 153-112 150-1388 149-642 157-245 158-033 159-809 153-785 153-786

DESCRIPTION

CYL (2" X 1" X 3.38") CYL (3" X 1.75" X 8") CYL (2" X 1" X 8") STEERING CYLINDER RADIATOR/SPLIT COOLER CHECK VALVE (16SF-16SF, 25 PSI) HYD LINE (-10) PRIORITY VALVE POWER STEERING VALVE HYD MOTOR (GROUND) TRANSMISSION (2-SPD) W/O PTO TANDEM HYDRAULIC PUMP AUXILAIRY PUMP PRESSURE GAUGE (3000 PSI) RELIEF VALVE (AUXILIARY) HYDRAULIC RESERVOIR HYDRAULIC RESERVOIR HYDRAULIC RESERVOIR HYD OIL FILTER MANIFOLD (1-SPL) HYD CONTROL VALVE (3-SPL) HYD CONTROL VALVE (3-SPL) HYD VALVE (SGL SPOOL) HYD VALVE (2-SPOOL)

REMARKS

PART OF STEERING AXLE

PRE SET TO 2500 PSI RT70 OBSOLETE, RT90 RT90

OBSOLETE, ENDS WITH S/N_______.

BEGINS WITH S/N_________.

FRAME TILT & REAR STEER OPTION, SEE NOT SHOWN FOR S.P.

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

07

ID0113910

158

HYDRAULIC FILTER RT90 POWERSHIFT

38 TO ATTACHMENT VALVE RETURN

2 1

40 12

3 4

39

3

2

30 45

47 46

8

31 36

7 9

27

FROM REAR ATT. VALVE "PB"

1 17 18 41

14 1

3

19 3

43 TO HYD. TANK ( "Z" PORT)

15

10

31 34 35

1 16

37

FLOW

1

1 21

33

42 22

3 26

44

6

5 1 24

1 23 25 28

43 RETURN FOR RT90

29

20 32

( "A" PORT)

11 13 11

04

13

ID0153665

159

HYDRAULIC FILTER RT90 POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

QTY

111-027 8 116-460 AR 105-003 5 153-210 1 194-283 117-764 1 155-230 1 149-642 1 149-641 1 149-854 1 105-827 2 153-862 1 154-324 4 316-850 1 153-984 3 153-957 1 153-956 1 154-188 1 116-460 AR 155-231 1 153-888 1 110-332 1 149-821 1 153-850 153-564 150-2680 116-460 AR 157-313 1 154-287 1 155-466 1 116-286 157-343 1 117-392 1 154-319 1 110-353 2 515-618 1 154-391 1 116-636 AR 158-033 159-809 154-362 1 154-327 1 515-515 1 107-336 2 106-442 2 117-611 1 149-908 1 110-333 2 117-691 1 117-214 1 320-253 1 105-152 1

DESCRIPTION

T-BOLT CLAMP (1.25" - 1.50") BULK HOSE (1", SOLD PER 1') FLG LOCKNUT (5/16-NC) HYDRAULIC MANIFOLD (5 PORT) RADIATOR/OIL COOLER ABRASION SLEEVE (1.59" X 90") S/O COUPLER (16S-16H45) HYD OIL FILTER HYD OIL FILTER ELEMENT HYD OIL FILTER ELMT (1-3/8 UNF) FLG LK BOLT (3/8-NC X 1-1/4") TEE (16S-08O-16H-08H) CAP (10OF) BRACKET BK RUN TEE (10O-10O-10OL) HOSE (10OFX45-44"-3000) HOSE (10OFX90-50"-3000) S/O COUPLER (16S-16H90) BULK HOSE (1", SOLD PER 1') S/O BR TEE (16S-16H-16H) CHECK VALVE ((16SF-16SF, 25 PSI) BOLT-ON CLAMP (1-5/8") HYD LINE (-10) S/O COUPLER (10S-08H90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP BULK HOSE (1", SOLD PER 1') CONNECTOR (16OFX-16H90, XLG) CONNECTOR (16S-16O90) HOSE (10OFX90-74"-2750) BULK HOSE (1/2", SOLD PER 1") HOSE (10OFX90S-120"-3000) ABRASION SLEEVE (1.25" X 60") BK RUN TEE (10O) WORM CLAMP (3/4" TO 1-1/2") HOSE (10OFX90-95"-3000) CONNECTOR (08S-10O) BULK HOSE (3/4", SOLD PER 1') HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) S/O COUPLER (10S-12H90) CAP (08OF) HOSE (10OFX45-50"-3000) FLG SCREW (M16-2.00 X 45mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) ABRASION SLEEVE (1.00" X 22") RUN TEE (16S-16H-16H) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (1.25" X 40") TAB NUT (1/4-NF)

REMARKS

USE 2 @ 75"

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3

ENDS WITH S/N 5X0709.

BEGINS WITH S/N 5X0710.

USE 1 @ 22"

USE 1 @ 7.5"

USE 1 @ 30" ENDS WITH S/N________.

BEGINS WITH S/N_________.

SEE FOOTNOTE 4 SEE FOOTNOTE 4

FOOTNOTES:

1.

2.

3.

4.

149-642 (HYD. OIL FILTER) IS THE FILTER HEAD AND ELEMENT (149-854) IS A BREAK-IN FILTER. AFTER 50 HOURS CHANGE TO FILTER ELEMENT 149-641 WHICH IS THE REGULAR SERVICE FILTER. HOWEVER IF THE HYDRAULIC SYSTEM IS EVER EXPOSED TO CONTAMINATES THE BREAK-IN FILTER (149-854) SHOULD BE RE-INSTALLED FOR AT LEAST 50 HOURS OF OPERATION. REF. #46 (320-253) BOLTS TO T-BOLT CLAMP (111-027) AND SUPPORTS ELECTRICAL HARNESS CONNNECTOR.

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0153665

160

POWERSHIFT MANIFOLD HYDRAULICS RT90M

DIFF. LOCK

11

12

1

P

4

14 REFER TO AUXILIARY HYDRAULICS

8

2 T

13

17

16 15 4

6

5 REFER TO REAR STEER HYDRAULICS

3 9

REFER TO AUX. HYD. TO REAR AXLE DIFF. LOCK

19

7 6 TO TANK ("Y" PORT)

9

18

REFER TO AUXILIARY HYDRAULICS

10 TO FRONT AXLE DIFF. LOCK

03

ID0139935

161

POWERSHIFT MANIFOLD HYDRAULICS RT90M

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

157-245 1 106-385 2 154-743 1 154-316 2 157-909 1 154-220 2 515-174 1 515-712 1 117-611 2 154-226 1 306-885 2 106-566 2 117-387 1 153-564 150-2680 154-344 1 154-411 1 154-296 1 153-917 157-331 -

DESCRIPTION

MANIFOLD (1-SPL) FLG LOCKNUT (M6-1.00) HOSE (04OFX90-23"-3000) RUN TEE (04S-04O-04O) HOSE (060FX-28"-3000) CONNECTOR (04O-06S) HOSE (04OFX90-74"-3000) HOSE (04OFX90L-68"-3000) ABRASION SLEEVE (1.00" X 22") CONNECTOR (04O-06S90) MOUNT PLATE SCREW (M6-1.00 X 70mm) ABRASION SLEEVE (1.00" X 42") TANDEM HYDRAULIC PUMP AUXILIARY PUMP UN RUN TEE (06OFX-06O-06O) CONNECTOR (04S-06O) CAP (04OF) TEE (08N-06O-06O) UN RUN TEE (06OFX-06O-08O)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION MANIFOLDS HAVE A CAVITY PLUG WHERE THE RELIEF VALVE WAS LOCATED. 2. WITH "REAR STEER" OPTION TWO MOUNT PLATES (306-885) ARE REQUIRED, ONE ON EITHER SIDE OF FRAME. WITH "NO REAR STEER" ONLY ONE MOUNT PLATE (306-885) IS REQUIRED ON OUTSIDE OF FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0139935

162

AUXILIARY HYDRAULICS RT90 POWERSHIFT 40

REFER TO DIFF. LOCK HYD.

10

13

6 36 8

9

38 39

12 1

10 35

37

3 10

34

4

10

38

43

TO HYD TANK ( "A" PORT)

41 11

33 7

32

44 42

TO HYD TANK ( "B" PORT)

5

27

24

TO HYD TANK ( "X" PORT)

23 45 25

DIFF. LOCK HYD.

15

31

TO HYD TANK ( "Y" PORT)

22

14

28

17

16 LS EF 18

2

T

26 21 19 20

CF 29 P 30

03

ID0153669

163

AUXILIARY HYDRAULICS RT90 POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

116-286 AR 153-917 1 153-850 1 153-142 1 155-491 1 155-146 1 153-740 154-233 1 515-192 1 111-027 4 154-298 1 153-564 1 150-2680 116-460 AR 515-437 1 154-743 1 154-373 1 154-278 1 106-385 2 157-917 1 306-886 1 107-054 2 154-488 1 515-605 1 154-391 1 158-681 1 149-991 1 309-817 1 117-612 1 157-331 153-787 1 515-075 1 117-218 1 154-339 1 149-896 1 217-551 1 116-460 AR 154-327 117-611 1 110-026 2 153-862 149-642 154-315 1 514-446 157-987 214-854 154-256 1

DESCRIPTION

BULK HOSE (1/2", SOLD PER 1") TEE (08N-06O-06O) S/O COUPLER (10S-08H90) S/O COUPLER (20S-16H90) HOSE (10OFX90L-12"-3000) S/O COUPLER (12S-16H90) PICK UP TUBE CONNECTOR (08S-08O) HOSE (08OFX90L-54"-3000) T-BOLT CLAMP (1.25" - 1.50") CONNECTOR (10S-10O90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP BULK HOSE (1", SOLD PER 1') HOSE (04OFX90-21"-3000) HOSE (04OFX90S-23"-3000) REDUCER (04O-06OF) CONNECTOR (04S-04O) FLG LOCKNUT (M6-1.00) PRIORITY VALVE SPACER SCREW (M6-1.00 X 90mm) UN RUN TEE (10OFX-10O-10O) HOSE (10OFX90S-20"-3000) CONNECTOR (08S-10O) RELIEF VALVE (AUXILIARY) CONNECTOR (08S-08S, XLG HEX) SPACER PLATE ABRASION SLEEVE (1.00" X 46") UN RUN TEE (06OFX-06O-08O) TEE (10O-10S-04O) HOSE (04OFX90S-82"-3000) ABRASION SLEEVE (1.00" X 52") CONNECTOR (04N-04O) STREET ELBOW (04NF-04NF90) PRESSURE GAUGE (3000 PSI) BULK HOSE (1", SOLD PER 1') CAP (08OF) ABRASION SLEEVE (1.00" X 22") WORM CLAMP (1/2" TO 1-1/4") TEE (16S-08O-16H-08H) HYD OIL FILTER HEAD UNION (10O-10OFX90) REDUCER (24S-20SF) S/O COUPLER (20S-16H90, 04NF) TEMPERATURE SWITCH UNION (08O-08OFX90)

REMARKS

USE 1 @ 48"

ENDS WITH S/N 5X0709.

USE 1 @ 42" ENDS WITH S/N 5X0709.

BEGINS WITH S/N 5X0710

USED ON INSIDE OF FRAME PLATE

PRE SET TO 2500 PSI USED ON OUTSIDE OF FRAME PLATE

USE 1 @ 25"

BEGINS WITH S/N 5X0710.

BEGINS WITH S/N 5X0710.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0153669

164

AUX DRIVE LUBRICATION RT90

SEE FOOTNOTE 2

2

18

15 17

14 SEE FOOTNOTE 2

SEE FOOTNOTE 3

9

1 18

10 3 11 13

SEE FOOTNOTE 4

16 TO ENGINE BLOCK

10

TO OIL PAN

7

8

5 4 6

06

12

ID0041122

165

AUX DRIVE LUBRICATION RT90

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

154-226 1 154-726 1 515-041 1 154-261 1 153-971 1 154-248 1 154-272 1 153-757 1 106-645 2 107-044 155-130 1 154-255 1 153-564 150-2680 106-391 2 166-464 1 153-833 165-880 154-373 2

DESCRIPTION

CONNECTOR (04O-06S90) HOSE (04OFX90-15"-3000) HOSE (04OFX90-20"-3000) CONNECTOR (04O-08S) CONNECTOR (06N-08SF) REDUCER STEM (04O) REDUCER NUT (08OF) CONNECTOR (M22-1.50-08O) SCREW (M12-1.75 X 110mm, 10.9) BOLT (M12-1.75 X 45mm, SOC) PLUG (06S) UNION (04O-04OFX90) TANDEM HYDRAULIC PUMP AUXILIARY PUMP WASHER (M12) AUX DRIVE ADAPTER "B" PAD (9T) GASKET (ENGINE/PUMP AUX DRIVE) GASKET REDUCER (04O-06OF)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE'S 1, 2 & 4

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

REFER TO "AUXILIARY HYDRAULICS POWERSHIFT", THE TANDEM PUMP, HARDWARE AND GASKET ARE SHOWN ON THIS PAGE. COVER & ELBOW CONNECTOR COME WITH AUXILIARY DRIVE. SCREW (106-645) HOLDS AUXLIARY DRIVE TO ENGINE. SILICON SEALER IS REQUIRED TO BOTH SURFACES OF ITEM 16 FOR PROPER SEAL.

NOTE:

06

ID0041122

166

GROUND DRIVE MOTOR HYDRAULICS

11

12

1

2

13

10

10 9 14 9

9 14

3

8

4 7

6

5

04

ID0115814

167

GROUND DRIVE MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 2 2 2 2 1 2 2 2 2 1 1 1 2

158-046 106-632 154-355 154-296 157-263 115-902 154-233 154-716 154-248 154-266 154-256 154-279 154-322 154-272

DESCRIPTION

REMARKS

HYD. MOTOR (GROUND) FLG LK SCREW (M12-1.75 X 35mm, SER) BK CONNECTOR (04O-04O90BK) CAP (04OF) HOSE (04OFX-102"-5000) ABRASION SLEEVE (1.59" X 100") CONNECTOR (08S-08O) HOSE (08OFX90-48"-3000) REDUCER STEM (04O) UNION RUN TEE (08OFX-08O-08O) UNION (08O-08OFX90) CONNECTOR (08O-10S) CONNECTOR (08O-10S90) REDUCER NUT (08OF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0115814

168

BACKFILL BLADE HYDRAULICS

27

1 34

TILT LIFT

LIFT

24

1

28

SWING

26

4

6

33

TILT

7 SWING

4 41

5 8

23

7

16

17

SW

33 15 6

39

21

2

22 25

36

14

37

40

9 32

IN G

35 19

39 40

3

20

13 NG

38

36

10

8

31

13 14

T L IF

SW I

3

SEE NOTE

11

18

30

T IL

29

14

T

12

LIFT

SWING

(24)

TILT

FOOTNOTE 2 REF. 27 FITS HERE REF. 7 FITS HERE

REF. 7 FITS HERE

REF. 6 FITS HERE REF. 6 FITS HERE

14

REF. 28 FITS HERE

ID0115813

169

BACKFILL BLADE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

153-074 2 153-968 1 515-310 2 515-137 2 106-327 2 154-261 2 154-374 2 151-057 2 154-293 1 154-278 1 151-070 1 150-5263 1 154-342 2 154-252 3 307-416 1 154-229 2 154-355 2 154-921 1 515-586 1 515-221 1 106-386 2 154-316 1 153-967 1 158-033 159-809 117-691 1 115-920 1 514-294 1 154-222 1 110-866 2 110-958 2 105-818 4 110-332 1 105-003 2 110-333 1 117-328 1 117-672 2 117-409 1 153-973 1 154-344 2 154-326 2 116-259 AR

DESCRIPTION

HOSE (06OFX90-88"-3000) HOSE (04OFX90S-82"-5000) HOSE (04OFX45-22"-5000) HOSE (04OFX90-90"-3000) SCREW (M8-1.25 X 30mm) CONNECTOR (04O-08S) CONNECTOR (04O-08S, ORF) CYL (2.0" X 1.25" X 8.0") BRANCH TEE (04S-04O-04O) CONNECTOR (04S-04O) CYL (3" X 1.75" X 8") CYL (2" X 1.25" X 3.34") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) BK BRACKET BK CONNECTOR (06O-06O90BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-54"-3000-AR) HOSE (06OFX90-21"-3000) HOSE (06OFX90S-28"-3000) FLG LOCKNUT (M8-1.25) RUN TEE (04S-04O-04O) HOSE (04OFX90S-90"-5000) HYD. CONTROL VALVE (3-SPOOL) HYD. CONTROL VALVE (3-SPOOL) ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (2.38" X 70") CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1-5/8") FLG LOCKNUT (5/16-NC) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1.00" X 20") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX45-54"-3000-AR) UN RUN TEE (06OFX-06O-06O) CAP (06OF) BULK EDGE (1/2", SOLD PER FT)

REMARKS

LIFT SWING SWING TILT

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

TILT LIFT LIFT

SWING ENDS WITH S/N 5Y0446. OBSOLETE BEGINS WITH S/N 5Y0447, USE FLOAT KIT 500-2020

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

TILT

USE 1 @ 20" & SEE FOOTNOTE 4

FOOTNOTES:

1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE. 2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM. 3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES. 4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. 154-335 ADD ON ASSEMLBY LINE. WILL BE REMOVED TO ADD ATTACHMENT.

14

ID0115813

170

BACKFILL BLADE VALVE RT95

TO REAR STEER / FRAME TILT VALVE REFER TO REAR STEER HYD.

9 8

2 1

2 3 6 7 5 4 12 11

10 SEE FOOTNOTE 1

NOTE: FOR HYDROSTAT UNITS REFER TO AUX. HYD.- HYDROSTAT & FOR POWER SHIFT UNITS REFER TO AUX. HYD.- POWER SHIFT

02

ID0153415

171

BACKFILL BLADE VALVE RT95

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

149-851 154-298 149-849 154-301 157-322 105-292 106-386 158-033 159-809 153-907 154-362 116-636 157-917

QTY

DESCRIPTION

1 2 1 1 1 3 3 1 1 1 -

HYD LINE (-10) CONNECTOR (10S-10O90) HYD LINE (-10) CONNECTOR (10S-10O) HYD LINE (-10) SCREW (M8-1.25 X 75mm) FLG LOCKNUT (M8-1.25) HYD. CONTROL VALVE (3-SPOOL) HYD. CONTROL VALVE (3-SPOOL) HOSE (10OFX45-16"-3000) S/O COUPLER (10S-12H90) BULK HOSE (3/4", SOLD PER 1') PRIORITY VALVE

REMARKS

ENDS WITH S/N________, BEGINS WITH S/N_______.

SEE FOOTNOTE 1

USE 1 @ 25"

FOOTNOTES

1.

FOR BFB VALVE RETURN HOSE'S REFER TO PAGE "PUMP DRIVE HYDRAULICS" FOR HYDROSTATICS OR PAGE "GROUND DRIVE MOTOR HYDRAULICS" FOR POWERSHIFTS.

NOTE

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0153415

172

POWER STEERING VALVE HYDRAULIC

3

TANK

LT L.S.

PRESS

6 4 RETURN MANIFOLD FOR HYDROSTATS

4

REFER TO HYD. FILTER PAGE

5

2

RT

LT

RT

7 1 2

11 1 7

POWER SHIFT UNITS SEE FOOTNOTE 1

12

HYDROSTATIC SEE FOOTNOTE 1

15

9

14

LT

10 8

6 RT RETURN MANIFOLD FOR POWER SHIFT REFER TO GRD. DRV. MOTOR HYD. PAGE

8 TO FRONT STEERING AXLE (STEERING CYL.)

16 13

06

ID0057080

173

POWER STEERING VALVE HYDRAULIC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

117-214 515-222 149-358 149-371 190-913 154-227 154-276 154-252 116-804 152-146 154-695 153-315 117-396 117-387 157-917 307-535 153-210 154-222

QTY

2 1 1 1 1 2 2 2 2 2 1 1 1 1 1

DESCRIPTION

ABRASION SLEEVE (1.25" X 40") HOSE (06OFX45-46"-3000) HOSE (06OFX45-55"-3000) POWER STEERING VALVE SEAL REPAIR KIT CONNECTOR (06O-08S90) CONNECTOR (04O-08S90) CONNECTOR (04S-04O90) HOSE (04OFX90-69"-3000) CONNECTOR (04O-08S) SHORT HOSE (04OFX-38"-3000) HOSE (06OFX90S-36"-3000) ABRASION SLEEVE (1.25" X 28") ABRASION SLEEVE (1.00" X 42") PRIORITY VALVE RETURN MANIFOLD HYDRAULIC MANIFOLD (5 PORT) CONNECTOR (060-08S)

REMARKS

HYDROSTAT UNITS ONLY & SEE FOOTNOTE 1 POWER SHIFT UNITS ONLY & SEE FOOTNOTE 1

FOOTNOTES

1.

AS INDICATED BY THE GRAPHICS, "RETURN TO TANK" ON HYDROSTATIC UNITS RETURNS TO RETURN MANIFOLD ON SIDE OF LEFT FRAME PLATE. "RETURN TO TANK" ON POWER SHIFT UNITS RETURNS TO RETURN MANIFOLD ON CROSSMEMBER OF FRAME.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0057080

174

REAR STEER HYDRAULICS

4

13 CONNECTS TO REAR SPOOL

2 18 5

7

T OU

8

ET SID

OP T OU

OT EB SID

M TO

3

TO REAR AXLE STEER CYL. RIGHT SIDE

13 16 TO REAR AXLE

10 15

STEER CYL. LEFT SIDE

6 19 9

1

11 8 10

12 17 SEE FOOTNOTE 2

FROM "PB" ON BFB REFER TO BACKFILL BLADE VALVE

21

14

12

REFER TO (REF #20) MOTOR SHIFT/DIFF LOCK HYDRAULICS

20

ID0064417

175

REAR STEER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

154-222 154-934 152-146 117-608 153-785 153-786 159-505 149-616 154-391 106-379 106-354 106-385 106-632 307-074 153-320 157-334 154-298 117-328 515-462 154-344 154-276 153-907 149-851 515-129

QTY

1 1 1 1 1 1 1 4 3 4 3 1 1 2 1 1 1 1 -

DESCRIPTION

CONNECTOR (06O-08S) HOSE (04OFX45-18"-3000) CONNECTOR (04O-08S) SHORT ABRASION SLEEVE (1.00" X 15") HYDRAULIC VALVE (SGL SPOOL) HYDRAULIC VALVE (2-SPOOL) SOLENOID TUBE CAP NUT CONNECTOR (08S-10O) FLG LK SCREW (M6-1.00 X 20mm) FLANGE NUT (M12-1.75) FLG LOCKNUT (M6-1.00) FLG LK SCREW (M12-1.75 X 35mm, SER) BRACKET HOSE (06OFX90L-17"-3000) CONNECTOR (04O-06S90, ORF) CONNECTOR (10S-10O90) ABRASION SLEEVE (1.00" X 18") HOSE (04OFX90-22"-3000 AR) UN RUN TEE (06OFX-06O-06O) CONNECTOR (04O-08S90) HOSE (10OFX45-16"-3000) HYD. LINE (-10) HOSE (10OFX90-30"-3000)

REMARKS

SEE FOOTNOTE 1, SEAL KIT 500-2201. SEE NOT SHOWN FOR S.P.

REFER TO "MOTOR SHIFT/DIFF LOCK HYD" FOR DESTINATION

SEE FOOTNOTE 2

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

1.

2.

153-786 (2 SPOOL VALVE) IS USED WHEN FRAME TILT & REAR STEER OPTIONS ARE BOTH USED. REFERENCE #3 FROM "PUMP DRIVE HYD" WILL ATTACH HERE UNTIL A REAR ATTACHMENT IS ATTACHED ON TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0064417

176

FRAME TILT HYDRAULICS

28 29 30 8 1 14

13 11 10

26 1 16

15 6

14

8

17 22

3 2

13

1

12

IDE INS

7

P TO

M TO OT B E ID INS

11 10 19

9

5

3 20

1

23

27 21

SUPPLY FROM BFB "PB" (BACKFILL BLADE VALVE)

18 16 4

20

19

25

32 15

24

33

12 9

31

26

REFER TO (REF #20) (MOTOR SHIFT/DIFF LOCK HYDRAULICS)

12

ID0091552

177

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

154-252 154-385 154-265 154-963 154-702 515-229 515-019 151-202 106-164 106-469 181-982 181-981 183-765 125-771 183-767 125-770 153-786 153-785 217-948 149-616 499-445 159-505 499-444 214-909 157-262 307-074 106-354 106-632 106-385 106-379 154-391 153-320 154-222 115-811 154-298 515-129 154-464 157-343 154-344 153-907 149-851

QTY

4 2 2 1 1 1 1 2 2 2 2 2 2 2 2 2 1 1

1 3 3 4 4 1 1 1 2 1 1 1 -

DESCRIPTION

CONNECTOR (04S-04O90) CONNECTOR (04O-06S, ORF) UN RUN TEE (04OFX-04O-04O) HOSE (04OFX45-24"-3000) HOSE (04OFX-30"-3000) HOSE (04OFX-34"-3000) HOSE (04OFX45-34"-3000) CYL (2" X 1" X 3.38") FLG LK SCREW (M10-1.50 X 30mm) FLG SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.25") TAPERED INSERT (1") TAPERED PIN (31.7mm X 110mm) COMPOSITION BUSHING (1.25") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") HYDRAULIC VALVE (2-SPOOL) HYDRAULIC VALVE (SGL SPOOL) COIL, 12VDC CAP NUT COIL RETAINING NUT SOLENOID TUBE SOLENOID TUBE ASSM'Y SOLENOID COIL DUAL P.O. CHECK BRACKET FLG NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 35mm, SER) FLG LK NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20mm) CONNECTOR (08S-10O) HOSE (06OFX90L-17"-3000) CONNECTOR (06O-08S) ABRASION SLEEVE (1.59" X 20") CONNECTOR (10S-10O90) HOSE (10OFX90-30"-3000) CONNECTOR (10O-10O) HOSE (10OFX90S-120"-3000) UN RUN TEE (06OFX-06O-06O) HOSE (10OFX45-16"-3000) HYD LINE (-10)

REMARKS

SEE FTNT 1, SEAL KIT 500-2201, SEE NOT SHOWN FOR S.P. SEE FOOTNOTE 1,

OBSOLETE OBSOLETE

REFER TO REF #3 ON PUMP DRIVE HYDRAULICS

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

1.

153-786 (2-SPOOL VALVE) IS USED WHEN FRAME TILT & REAR STEER OPTIONS ARE BOTH USED. PARTS PAGE FOR REAR STEER OPTION.

SEE REAR STEER

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0091552

178

NO FRAME TILT/NO REAR STEER OPTION

3 6

8

1

2

4 5 7

07

9

ID0115605

179

NO FRAME TILT/NO REAR STEER OPTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

106-988 110-333 154-464 315-176 106-385 153-956 306-885 157-343 149-851

QTY

1 1 1 1 1 1 -

DESCRIPTION

FLG LK SCREW (M6-1.00 X 20mm) BOLT-ON CLAMP (1") CONNECTOR (10O-10O) SPACER BRACKET FLG LOCKNUT (M6-1.00) HOSE (10OFX90S-50"-3000) MOUNT PLATE HOSE (10OFX90S-120"-3000) HYD LINE (-10)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFERENCE #4 (315-176) WILL REPLACE (1X) REFERENCE #2 ON PARTS PAGE "MOTOR SHIFT/DIFF LOCK HYD" WHEN "NO FRAME TILT/NO REAR STEER" IS USED.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0115605

180

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE

7

2

8

1 11

13 12

10

5

9

4

3

6

07

ID0114909

181

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

158-033 159-809 500-933 599-278 500-935 191-149 500-934 191-153 191-157 191-151 155-179 154-384 599-279 500-928

QTY

1 1 3 1 1 1 2 3 1 6 1 1 2 2

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT NR PLUG KIT FLOAT POSITIONER KIT PLUG SEAL KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT SEAL REPAIR KIT

ENDS WITH S/N_______. OBSOLETE BEGINS WITH S/N_________. USE FLOAT KIT 500-2020

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0114909

182

183

184

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

185

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

186

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38"

2

1 3 4

5

6

7

D

806-388

187

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-202 190-165 150-778 150-700 106-096 150-775 150-772 150-698

NOT SHOWN: 259-100 259-188 259-239 259-241

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

HYD CYL (2" X 1" X 3.38") SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2" X 1") CYLINDER HEAD (2" X 1") CYLINDER ROD

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") CYL HEAD SPANNER - TWO PIN WIPER SEAL INSTALLER (2") PISTON INSTALLER (2")

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)

NOTE:

D

806-388

188

NOTES:

ID0134963

189

ELECTRICAL

190

191

192

193

194

195

196

197

198

ELECTRICAL DIAGRAM POWERSHIFT

6035 GAUGE CLUSTER

GROUND DRIVE 1 GROUND DRIVE 2 WATER TEMP GAUGE

ATTACHMENT SEAT OPERATOR

NOT USED

VOLTMETER ENGINE OIL PRESSURE

NOT USED RED

TRANSMISSION TEMP

GRN GRN GRN GRN NOT USED

RED ENGINE WATER HIGH TEMP

RED GROUND DRIVE HI

HYDRAULIC HIGH TEMP

RED

GRN

AMB

GRN

GROUND DRIVE LO

HYDRAULIC FILTER RESTRICTION RED

NOT USED

PARK BRAKE

17 19 18

21

13 14 15

23 22

16

OIL PRESSURE GAUGE

BLK/BLU {1B} RED/BLK {6}

BLU {29}

1005 IGNITION SWITCH

BLK/BLU {1B}

4

PUR/ORG {32}

ACC

IGN

ST

GRA/GRN {39}

BAT

GRA/BLK {25} GRA/RED WHT/BLK {38} {21} ORG/BLK {18}

6

2

BLU/ORG {31}

24

20

9

1 2

6

11 10

3

7

4

GRN {28}

8

BRN {27}

12

TACHOMETER/HOURMETER

5

BLU/GRN {13} WHT/GRN TAN {14} {30} GRA/YEL WHT/ORG YEL {26} {82} {11} BRN/YEL ORG/GRN {8} {17}

FUEL GAUGE

RED/BLK {6} RED/GRN {3}

6004

ORG/BLU {7}

BYPASS SWITCH

6002 WARNING LIGHT ALARM

BRN {4}

6008 COLD START BUTTON

3

WHT/BLK ORG/GRN {21} {8}

5

RED/BLK {6}

ORG/BLK {18}

4001 HORN BUTTON

1008 BLK/RED {1A}

BLK RED

9

5

PUR {22}

ACCESSORY SOCKET

YEL/GRN ORG/GRN {88} {8}

{12} TAN ORG {5}

BRN {23}

-A-

ORG {5}

7

1

8

TAN/GRN (42) ORG (5)

8 1 2 3

7 4 5 6

RED/GRN {3}

TAN/WHT (43)

18004

ORG/GRN {8}

10

5

6

7

8

4

3

2

1

BLU/ORG {31}

ORG ORG/GRN {5} {8}

TAN/RED {34}

WHT/BLU {15}

REEL CARRIER SWITCH

PUR {9}

ORG/RED {94}

RED {2}

TAN/GRN {33}

PUR/ORG {32}

RED {2}

BRN {4}

FUSEBLOCK 40A 30A 20A 15A

MAIN {ATC 40 AMP} START {ATC 30 AMP} ACCESSORY {ATC 20 AMP} IGNITION {ATC 15 AMP}

7 4 5 6

ORG/BLU {7}

8 12 3

YEL/GRA (44)

1003 1004

YEL/BLU (45) ORG (5)

9

1007 1006 ROTO W ITCH SWITCH

6039

22003

F-N-R SHIFTER

06

ID0030883

199

ELECTRICAL DIAGRAM POWERSHIFT

13 1001 DUAL BATTERY

2001

16

ALTERNATOR W

6006

D-

B+ D+

RED {2} ORG/BLU {10}

6014 CROWD NEUTRAL SWITCH

FUEL SOLENOID BLK {1} YEL {11}

TO FRAME HARNESS

20

6012

COLD START SENSOR SWITCH

STARTER

S

STARTER BRN {23}

1

6038

1002 CUTOFF SWITCH

3

BLK {39} BLK BLK/RED {1} {1A}

-J-

1

2

3

4

8

7

6

5

RED (2)

15

7

6

5

1

2

3

4

ORG ORG/GRA (5) (19)

BLU {29}

BLK/BLU {1B} PUR{22}

ORG/BLK (20) 8

17 OIL SENDER

14 19

4

TO BACKHOE

RED (2)

GRN {28}

PUR {22}

FRAME

BLU {1B} 2

6023

12

4002

HYDRAULIC TEMP. SWITCH

HORN

BLK (1)

ORG/BLK {20}

18

B M

6009

BRN {8}

6037 WATER TEMP SENDER

6011

22

-E-

1

BLK/RED (1A)

11 BLK

RED

TAN {12}

{1A} BLK/RED

TO BATTERY CABLE RED {2}

-E-

BLK/RED {1A}

GRA/BLK {25}

ORG/RED {94} ORG/WHT

-C-

{90}

BLK

RED

-A6056

-B-

06

BRAKE PRESSURE SWITCH

23

ID0030883

200

ELECTRICAL DIAGRAM POWERSHIFT

6019 HYDRAULIC FILTER SWITCH

29 31

-B-C-

GRA/YEL {26}

BLK/RED (1A) ORG/BLU (93)

SHIFTER ENABLE RELAY

6052

ATTACHMENT RELAY

6051

YEL/GRA (91) BLK/RED (1A)

GROUND DRIVE RELAY

6050

BLK/RED (1A) GRA/RED (38)

ALARM ENABLE RELAY

6001

PUR/GRN YEL/GRN (89) (88) BLK/RED (1A) BRN/YEL (17)

ALARM RELAY

6003

3 5

6053

1

ORG/WHT (90)

3 5

7

6

8

DIG/DRIVE RELAY

GRN/YEL (92)

WHT/ORG {82} ORG

1

YEL/GRA WHT/GRN (91) (14) BLK/RED (1A) ORG/GRN (8) 3 5

1

2 4

RED {5} BLK {2} {1}

TO LIGHT / CAB OPTION

WHT ORG/GRN (16) (8) BLK/RED (1A) GRN/YEL (92)

YEL/GRA (91)

2 4

BLK/RED {1A}

TAN/RED {34}

4

30

3

TAB/GRN {33} BLU/ORG {31}

ORG/BLU {10}

1 2

ORG/GRN {8}

12 11 10 9

ALTERNATOR DIODE PACK

5

TO TRANSMISSION

2 4 1

-D-

2002

WHT/BLU (15)

1

-H-

3 5

BLK/RED {1A} FUEL RELAY

6005

2 4 1

BLK/RED (1A)

1

32

22 85 87

30

87A 86

WHT/BLK {21} PUR {9}

3 5 3 5

TAN (30) 2 4 1

5 3

PUR/GRN (89)

33

ORG/BLK {18}

2 4 1

ORG/GRA {19} ORG/GRN {8}

2 4

GRA/RED (38) WHT/BLU (15)

ORG/GRN (8)

BLK RED {2} ORG {1} {5}

PUR {22} BLK/RED {1A}

24

32

27

6054 DRIVE CONTROL SWITCH

START RELAY {1A} BLK/RED

6007

BLK

BRN {27}

RED FUEL SENDER

BLU {1B}

6036

2 1

2 1

BRN {8}

4

BLK {16}

BLK {16}

ORG {5}

6055 DIG/DRIVE SWITCH

3001 BLK/RED {1A}

BACKUP ALARM

BLK/BLU {1B}

BLK/RED {1A}

-F-

TAN/RED {34}

BLU/GRN {13}

BLK/BLU (1B)

BLK/RED {1A} TO REAR STEER OPTION

7 4 5 6

TRACCOM CONNECTOR

TAN {30}

8 1 2 3

PARKING BRAKE SWITCH ORG {5}

ORG/GRN {8} ORG {5}

4

BRN {8}

ORG {5} BLK/BLU {1B} YEL {11}

6040

25

3

22

BLU {1B}

3

-G-

TAN/PUR {35}

TAN/PUR {35}

ORG {5}

28 26

TO OPERATORS SEAT BLK

AXLE LOCK SWITCH

23001

RED

21 ORG BLK/BLU {5} {1B} RED/GRN {3} NOT USED

06

23002 AXLE LOCK

ID0030883

201

ELECTRICAL DIAGRAM POWERSHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

217-268 211-259 306-603 217-768 214-852 306-607 306-608 217-704 214-301 217-791 217-811 217-812 217-813 217-764 215-243 192-006 306-609 214-854 215-244 194-254 217-819 217-450 215-183 217-565 214-889 215-073 214-491 217-269 214-914 217-826 217-705 217-762 214-650 306-602 217-765 214-256 214-887 217-710 110-856

QTY

1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 7 1

DESCRIPTION

POWERSHIFT FRAME HARNESS 5-GAUGE CLUSTER AUDIO ALARM IGNITION SWITCH IGNITION SWITCH HORN BUTTON BUTTON COVER PLUNGER SWITCH ACCESSORY SOCKET FUSE (MAXI, 40 AMP) FUSE (ATC, 15 AMP) FUSE (ATC, 20 AMP) FUSE (ATC, 30 AMP) ROCKER SWITCH (SPDT) F-N-R SHIFTER HIGH FREQUENCY HORN HIGH FREQUENCY HORN TEMPERATURE SWITCH BATTERY STARTER BATTERY DISCONNECT SWITCH ALTERNATOR 65 AMP (REMAN) SENDER, OIL PRESSURE HD TEMPERATURE SENDER 100-280F STARTER SOLENOID HARNESS SENSOR SWITCH COIL (12V) PROXIMITY SWITCH BRAKE CUTOUT SWITCH MINI RELAY (SPDT) PLUNGER SWITCH ROCKER SWITCH (SPDT) FUEL SENDER BACKUP ALARM INDICATOR SWITCH DIODE CONNECTOR HYDRAULIC FILTER HARNESS (HYD) MICRO RELAY (SPDT) CLAMP (1-5/16")

REMARKS

OBSOLETE OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0030883

202

203

204

TRANSMISSION HARNESS (POWERSHIFT)

-D-

6022

TO FRAME HARNESS

TRANSMISSION TEMP SWITCH

TAN/RED (34) 1 2 3 4 5 6

WHT/ORG 12 11 10 9 8 7 TAN/GRN (82) (33) BLK/RED BLU/ORG {1A} (31)

2 WHT/ORG (82)

6048 TRANSMISSION REVERSE SOLENOID BLK/RED {1A} TAN/RED (34)

1

BLK/RED {1A} TAN/GRN {33}

BLK/RED {1A} BLU/ORG {31}

BLK RED

BLK RED

TRANSMISSION FORWARD SOLENOID

6047

BLK RED

6045 TRANSMISSION LOW SPEED SOLENOID

04

ID0027851

205

TRANSMISSION HARNESS (POWERSHIFT) 1.

2.

214-687 213-293

1 TRANSMISSION HARNESS (POWERSHIFT) 1 TRANSMISSION OIL TEMP. SWITCH

REFER TO O-RING CHART (800-301) FOR REPLACEMENT O-RINGS.

04

ID0027851

206

ELECTRICAL DIAGRAM

RT70M - RT90M - RT70H - RT90H - RT115

-FTO FRAME HARNESS ORG/GRN {8}

ORG {5}

BLU/GRN {13}

3 2 1 4 5 6 TAN/ORG {59}

BLK/BLU {1B}

1 6006 SEAT SWITCH

2 {8} ORG/GRN BLK/BLU {1B} BLU/GRN {13}

ORG {5}

TAN/ORG {59}

TO COMBO SWITCH HARNESS

04

-K-

ID0114914

207

ELECTRICAL DIAGRAM

RT70M - RT90M - RT70H - RT90H - RT115 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 214-655 1 SEAT HARNESS 2. 215-1107 1 SEAT SWITCH

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114914

208

REAR STEER ELECTRICAL SCHEMATIC ADDITION RT70M/H, RT90M/H, RT75M/H, RT95T2M/H, RT115H, & RT115T2 FUSED ACCESSORY

7

FUSED IGNITION

10 BYPASS A

67 D2 1N5402 (2)

7

STANDARD S7 58 10 GROUND DRIVE NEUTRAL SWITCH

L6 D3

RIGHT 77

1

2 58

B 6-8

S21

A L17

B

3 78 FRAME TILT SWITCH

10

10

6-8 1A

LEFT A L18

B 6-8 1A

60

FRONT AXLE POSITION SENSOR RIGHT

R4

L4 A

RPM SIGNAL

B

X

B

6-8 LEFT

13

1A L5

A

A 60

C

39

B

67

61

6-8

REAR AXLE POSITION SENSOR

63 61

7

1A 10

R6

10

S14 10

EDT

58

J2 1 4 2 5 3

60 63 61 65 66 67 62

F2 F1 J1 E1 J2 K2 A3 E2 E3 G3 D3 C1 H1 30 PIN D1 G1 CONTROLLER A1 K1 U2 B1 F3 B2 B3 MINI MACH A2 H3 C2 D2 C3 H2 G2 J3 K3

1B

106 105

10 106 105 1B

64 53 52

65

X

B

D8

D7

66

A 60

C

39

63

67 39

MANUAL HAND CONTROL

S32

R5

60

MANUAL LEFT/RIGHT SWITCH

57 58

1A X

B

A

C 136

64 CRAB/COORD. SWITCH 1 CRAB 3 64 S13 7 COORD. 2

62

136

39

S31

1B

137

7

54 7

7

53

E4

REVERSE

60

57 58

52

1

AUTO/MANUAL MODE SWITCH

58

10

39

12V 5 NEUTRAL

X

SIG 3

58 54

14

2

7

1B

10

FOOT PEDAL CONTROL

57 5V

60

RPM POT 57

A

GRD 4 1B HAND LEVER CONTROL E5

REVERSE

10

1 52

B

54

L7

D6 D

B

52

53

A

L8 D

R7 B 1A

REV 13 C

LOW CURRENT GROUND

01

1B 3 SIG

1A

NC BACKUP ALARM LS1 + -

14 4 GRD

1A 1B

C S5

39

39

HIGH CURRENT GROUND

C

BACKUP ALARM SWITCH 10

X

C

A

FWD

14

2 5 12V NEUTRAL

EDC

53

1A

1A 1B

ID0258710

209

REAR STEER ELECTRICAL SCHEMATIC ADDITION RT70M/H, RT90M/H, RT75M/H, RT95T2M/H, RT115H, & RT115T2

COMPONENT DESCRIPTIONS Ref. No. D2 D3 D6 D7 D8 E4 E5 J2 L4 L5 L6 L7 L8 L17 L18 LS1 M5 R4 R5 R6 R7 S7 S8 S12 S13 S14 S21 S30 S31 S32 U2

01

Part No. Component See notes Frame tilt diode See notes Frame tilt diode 214-449 Diode pack See notes Rear steer bypass diode See notes Rear steer bypass diode 215-1537 Foot pedal control 215-1536 Hand lever control See notes EDT connection 217-948 Coordinated steer right solenoid 217-948 Coordinated steer left solenoid 214-909 Bypass solenoid See notes EDC forward solenoid See notes EDC reverse solenoid 217-948 Frame tilt right solenoid 217-948 Frame tilt left solenoid 306-602 Backup alarm switch 211-326 Engine temperature gauge 215-1503 Front axle position sensor 215-1619 Manual hand control 215-1503 Rear axle position sensor 217-892 RPM potentiometer See notes Ground drive neutral switch 217-704 Bypass switch 217-762 Speed select switch 217-854 Crab/coordinated steer switch 217-789 Cruise switch 217-764 Frame tilt switch 215-1015 User Interface button 217-072 Auto/Manual Mode Switch 217-817 Manual Left/Right Switch 220-1213 30 pin controller

Notes 1N5402 Cruise option only 1N5402 Cruise option only Machine ecu connection Coordinated steer option only No CMW service part available Frame tilt option only Saw option only

Coordinated steer option only Cruise option only

Coordinated steer option only Cruise option only

Coordinated steer option only Coordinated steer option only

ID0258710

210

REAR STEER ELECTRICAL SCHEMATIC ADDITION RT70M/H, RT90M/H, RT75M/H, RT95T2M/H, RT115H, & RT115T2

CIRCUIT DESCRIPTIONS Circuit Number 1A 1B 7 10 13 14 39 52 53 54 57 58 60 61 62 63 64 65 66 67 77 78 105 106 136 137

01

Wire Color blk/red blk/blu org org/grn yel brn/red yel/blk tan/red tan/grn gra gra/grn gra/red blu/grn grn/red gra/blu grn/blu org/brn grn/blk blu/blk tan/blu grn/org blu/org gra wht gra/yel pur/red

Function Medium current ground Low current ground Fused accessory circuit Fused ignition circuit Tachometer circuit Backup alarm switch to backup alarm Analog return Machine ECU to Diode to EDC forward solenoid Machine ECU to Diode to EDC reverse solenoid RPM potentiometer to Machine ECU Hand control signal to Machine ECU Foot control signal to Machine ECU 5VDC Output from Machine ECU Front axle sensor to Machine ECU Rear steer auto/manual switch to Machine ECU Rear axle sensor to Machine ECU Crab/coordinated steer switch to Machine ECU Machine ECU to right steer module Machine ECU to left steer module Machine ECU to bypass solenoid Frame tilt switch to frame tilt right solenoid Frame tilt switch to frame tilt left solenoid Machine ECU to EDT connection (serial) Machine ECU to EDT connection (serial) Rear steer manual hand control to auto/manual switch Rear steer auto/manual switch to manual left/right switch

ID0258710

211

REAR STEER ELECTRICAL SCHEMATIC ADDITION RT70M/H, RT90M/H, RT75M/H, RT95T2M/H, RT115H, & RT115T2

WIRING HARNESSES Ref. No. 1 2 3

01

Pa rt No. 215-1527 215-1528 215-1529

Quantity 1 1 1

Description Coordinated Steer Harness (RT70/75/90/95T2/115T1) Coordinated Steer Harness (RT115T2) Rear Steer Controller Harness (RT115T2)

ID0258710

212

ELECTRICAL DIAGRAM

COORDINATED STEER HARNESS RT70/75/90/95T2/115T1 PIN#

PIN#

PIN# A2

BLK/BLU (1B)

A3

BLU/GRN (60)

ORG/RED (138)

B2

BLK/BLU (1B)

B3

YEL/BLK (135)

C1

CAVITY PLUG

C2

WHT (106)

C3

ORG/BRN (64)

D1

CAVITY PLUG

D2

GRA (105)

D3

GRN/RED (61)

E1

CAVITY PLUG

E2

YEL (13)

E3

GRN/BLU (63)

F1

CAVITY PLUG

F2

CAVITY PLUG

F3

GRA/BLU (62)

A1

ORG/RED (138)

B1

DIODE PACK

D6 TAN/RED (52)

TAN/GRN (53)

A B D C

G1

BLU/BLK (66)

G2

YEL/RED (139)

G3

CAVITY PLUG

H1

GRN/BLK (65)

H2

YEL/GRN (140)

H3

GRA (54)

J1

CAVITY PLUG

J2

CAVITY PLUG

J3

GRA/GRN (57)

K1

TAN/BLU (67)

K2

CAVITY PLUG

K3

GRA/RED (58)

YEL/RED (139)

YEL/GRN (140)

A B

MINI MACH CONTROLLER

K1

K3 F3

E2 A2 B2 C2 D2

A3 B3 C3 D3 E3

G1 H1 J1

1

G3 H3 J3

F1

F2

A1 B1 C1 D1 E1

G2 H2

J2 K2

U2

WHT 16

-A-

TO CRUISE CONTROL HARNESS

PIN#

1

ORG (7)

7

ORG/RED (138)

2

GRA/GRN (57)

8

BLU/GRN (60)

3

TAN/GRN (53)

9

BLK/BLU (1B)

4

YEL (13)

10

GRA (54)

5

GRA (105)

11

GRA/RED (58)

6

WHT (106)

12

TAN/RED (52)

(1)

(2)

(4)

(3)

WHT (106)

(5)

BLK (138)

GRA (105)

BLU (1B)

MINI MACH EDT CONNECTION

J2

GRN/RED (61) A

PIN#

C

CAP

B

WHT 16

YEL/BLK (135)

BLU/GRN (60)

FRONT AXLE SENSOR

01

R4

ID0261945

213

ELECTRICAL DIAGRAM

COORDINATED STEER HARNESS RT70/75/90/95T2/115T1

CRAB/COORDINATED SWITCH

FRAME TILT SWITCH 8 1

4

3

2

5

5

2

3

6

4 7

1 8

ORG/RED (138)

ORG/RED (138)

S13

S21 7

6

GRN/ORG (77)

BLU/ORG (78)

ORG/BRN (64) BLK/BLU (1B)

AUTO/MANUAL REAR STEER SWITCH

S31

TO POWER CONNECTION IN FRAME HARNESS

GRA/YEL (136)

PUR/RED (137)

ORG/RED (138)

6

3

BLU/BLK 16 (66)

5

2

ORG/RED (138)

1 8

BLK/BLU (1B)

4 7

C

5

B

2

A

6

BLK/RED (1A)

3

ORG (7)

GRA/BLU (62)

MANUAL POT

R7

1 2

GRA/YEL (136)

A

C

BLU/BLK (66)

PUR/RED 16 (137)

1 8

3 4 5

BLU/GRN (60)

B

4 7

YEL/BLK (135)

1 2 3 4 5

GRN/BLK 16 (65)

MANUAL LEFT/ RIGHT SWITCH

BLU/ORG (78)

S32

TAN/BLU (67) GRN/ORG (77)

1

GRN/BLK (65)

-A-

-BREAR AXLE SENSOR

R6

BLU/GRN (60)

B

-B-

GRN/BLU (63)

C A

YEL/BLK (135)

TAN/BLU (67) A

GRN/BLK (65) A

B

B

BLK/RED (1A)

BLK/RED (1A)

01

BYPASS SOLENOID

L6

GRN/ORG (77) A

REAR STEER RIGHT

L4

BLU/BLK (66) A B BLK/RED (1A)

FRAME TILT RIGHT

L17

BLU/ORG (78) A

B

BLK/RED (1A)

BLK/RED (1A)

REAR STEER LEFT

L5

B

FRAME TILT LEFT

L18

ID0261945

214

ELECTRICAL DIAGRAM

COORDINATED STEER HARNESS RT70/75/90/95T2/115T1 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

1

Coordinated Steer Harness

Used on Units (RT70/75/90/95T2/115T2)

215-1527

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0261945

215

216

ELECTRICAL DIAGRAM COORDINATED STEER HARNESS 15003 REAR STEER CONTROLLER BLU/BLK (75) GRN/BLK (74) TAN/BLU GRN/BLU (76) (73) BLU/WHT (79) BLK/BLU (1B) BLU/GRN (71)

12

1

11

2

10

3

9

4

8

5

7

6

WHT (SER) ORG (5)

GRA/RED (78) GRA/BLU (72) GRA (SER)

2 15006

ORG (5) BLK/RED (1A)

CRAB/COORDINATED STEER SWITCH

-G-

BLK/BLU {1B}

BLK/BLU (1B)

ORG {5}

7 4 5 6 8 12 3

A B C

TO FRAME HARNESS

6

BLU/WHT {79}

EDT CONNECTOR N/A

(4)

(1)

19004 FRAME TILT SWITCH

15001

(2)

(3)

WHT (SER)

BLU/GRN (71)

GRA (SER)

GRA/RED (78)

BLK/RED (1A) TAN/BLU {76}

C A

BLK/BLU (1B)

ORG {5} GRA/GRN {41}

GRN/BLU (73)

(5)

BLU (1B)

GRA/BLU {40}

REAR STEER POTENTIOMETER

BLK/BLU (1)

B

7 4 5 6 8 1 2 3

BLK (5)

3

4 BLK RED

19003 BYPASS SOLENOID

BLU/GRN (71) BLK/RED (1A)

5

GRN/BLK {74}

1

BLK/RED (1A) GRA/BLU {40}

15007 FRONT AXLE POSITION SENSOR

BLK/RED (1A) BLU/BLK {75}

BLK/RED (1A) GRA/GRN {41}

7

BLK RED

15004 REAR STEER RIGHT

8

BLK RED

19001 FRAME TILT RIGHT

8

BLK RED

15005 REAR STEER LEFT

8

BLK RED

19002 FRAME TILT LEFT

8

GRA/BLU (72) C A

BLK/BLU (1B)

5

B

BLU/GRN (71)

15002 REAR AXLE POSITION SENSOR

D

808-390

217

ELECTRICAL DIAGRAM

COORDINATED STEER HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

217-272 217-239 217-764 217-273 217-259 217-854 214-909 217-948

QTY

1 1 1 1 1 1 1 4

DESCRIPTION

REMARKS

COORDINATED STEER HARNESS CONTROL MODULE REAR STEER ROCKER SWITCH (SPDT) POSITION POTENTIOMETER REAR STEER SENSOR ROCKER SWITCH (SPDT) SOLENOID COIL COIL, 12VDC

FOOTNOTES

NOTE:

D

808-390

218

219

220

221

222

223

224

225

226

227

228

NOTES:

ID0134963

229

MISCELLANEOUS

230

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

231

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

232

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

233

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

234

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

235

236

RT90M Related Publications Component

Ass’y

P/N

Model: RT90 .................. Parts Manual ......................................................... ............ 053-494 RT90 .................. Operators Manual .................................................. ............ 054-084 RT90 ................... Repair Guide (Service Manual) .............................. ................ N/A RT90 ................... Supplementary Maint Guide - Trencher ................. ............ 050-633 RT90 .................. Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual – 4045DF150 ............................ 194-103 .... 053-059 John Deere ......... Operators Manual - 4045DF150 ............................. ............ 054-049 John Deere ......... Service (Shop) Manual - 4045DF150...................... ............ 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 197-762 Element (primary) .............................................................................. 197-763 Element (secondary) .......................................................................... 197-764 Oil Filter Element (spin-on) - John Deere .......................................................... 194-815 Fuel Filter Element (slip-on) – In-Line ................................................................ 155-941 Fuel Strainer (04H) Tank .................................................................................. 156-268 Fuel Filter Element-John Deere.…………………………………………………… 194-816 Transmission: Oil Filter Element (spin-on) ................................................................................ 159-509 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 149-641

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.03

ID0113465

237

ID0040564

238

ID0135281