Ditch Witch RT80 Tractor Parts Manual 053-1271 - PDF DOWNLOAD

RT80

Parts Manual

Issue 11

053-1271

1

RT80 ISSUE NO. 11PL-08/18 For Replacement Copy Order P/N 053-1271

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: RT80 Tractor

Copyright 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Engine Components

Battery Connect ........................................ 30 Cooling System .......................................... 18 Engine – Right Side ...................................... 26 Engine Mounts .......................................... 24 Engine Service Parts .................................. 34 Exhaust System ......................................... 16 Expansion Tank ......................................... 22 Fuel System ............................................... 32 Intake System ............................................ 14 Oil Cooler Hydraulics................................. 20 Starter Connect ......................................... 28

Power Train

Axle Housing ............................................. 58 Axle, Front ................................................. 40 Axle, Rigid Rear ......................................... 42 Axle, Steerable Rear .................................. 44 Axle, Steering – Series 80 ............................ 54 Brake System, Service ............................... 48 Brake, Parking ........................................... 46 Brakes, Park............................................... 62 Drive Shaft & Knuckle ............................... 68 Drive Shaft................................................. 38 Gearbox, 2-Speed...................................... 56 LS Differential Assembly ........................... 64 Pinion Assembly ........................................ 66 Planetary Wheel End................................. 60 Tire & Wheel – 31 x 15.5-15 ......................... 50 Tire & Wheel – 35 x 19.0-16.1 ...................... 52

Frame Components

Backfill Blade Pivot .................................... 76 Backfill Blade ............................................. 74 Cradle, Left ................................................ 94 Cradle, Right .............................................. 90 Dual Battery Option .................................. 92 Fender, Right ........................................... 100 Firewall ...................................................... 82 Fuel Tank ................................................... 96 Hood and Panels ....................................... 78 Panel Lock Kit, Side ................................... 80 Panel, Rear .............................................. 106 Pump Mount ........................................86, 88 ROPS, 2-Post............................................ 102 ROPS, 4-Post............................................ 104 Seat Mount ............................................... 98 Tape Dispenser........................................ 108 Tunnel, Front ............................................. 84 Weight and Grilles, Front .......................... 72

Control Components

Console.................................................... 112 Cruise Control ......................................... 120 Foot Pedal ............................................... 116 Gauge Panel ............................................ 114 Rear Steer Indicator ................................ 122 Seat Controls ........................................... 118 TDM Sensor Mount ................................. 124

Hydraulics

Attachment Pump ................................... 146 Backfill Blade ........................................... 128 Flushing/Charge/Case Drain ................... 138 Ground Drive ........................................... 136 Filter Return ............................................ 132 Plumbing, Priority/Steering Valve........... 130 Rear Steer................................................ 148 Return Manifold ...................................... 144 Shift Manifold ......................................... 134 Tank Return/Suction ....................... 140, 142

ID0233595

5

6

CONTENTS______________________ Electrical

2-Post ROPS Light Kit .............................. 154 4-Post ROPS Light Kit .............................. 156 Back Up Alarm ......................................... 152 Cold Start Kit ........................................... 158

Miscellaneous

Bolt/Nut Torque Chart ............................ 162 Filters....................................................... 168 Optional Kits............................................ 168 Related Publications ............................... 168 Replacement O-Ring Chart ..................... 167 Warranty Registration............................. 170

ID0233595

7

DECALS

8

DECAL LOCATION RT80

30 5 25 10 36

23 27

28 4

1

21

17 13 9

14

15

7

2

38 24

3

11

ID0215006

9

DECAL LOCATION RT80

33

39 16

35

29

37 40 8 32

41

18 34

42 13 15 22 6

38 12 43 26

31

19 9 11

15 20 28

11

13 ID0215006

10

DECAL LOCATION RT80 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

270-2386 273-092 273-246 273-267 273-292 273-475 270-2420 270-4502 270-2255 273-487 274-087 270-1023 274-291 274-318 274-375 274-442 700-133 275-033 275-070 275-120 275-148 270-5127 275-303 275-355 275-400 700-062 700-063 270-2232 700-118 270-2256 270-4483 700-123 270-2233 270-2257 273-521 700-138 700-174 700-141 270-4484 273-546 270-1538 270-1539 270-1540 270-4503 701-361

QTY

1 1 1 1 1 1 1 1 2 1 1 1 4 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

DECAL KIT - RT80 GROUND DRIVE CONTROL RIGID LOGO PLACARD DITCH WITCH BATTERY FRAME NOSE CASTING WEIGHT WARNING-READ MANUAL CRUISE CONTROL OVERLAY RT80 LUBE SCHEDULE FUSE/RELAY DECAL WARNING FALL POSSIBLE REAR STEER INDICATOR NOTICE HYDRAULIC OIL LEVEL SOUND POWER TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION WARNING ONE CALL NOTIFICATION NOTICE ELECTRICAL SYSTEM WARNING RUNAWAY RESERVOIR (THF) FUEL TANK (DIESEL) BATTERY WARNING ROLLOVER CAUTION HOT PARTS NOTICE OIL LEVEL DIESEL FUEL CAP HYDRAULIC OIL CAP RT80 MODEL ID RIGHT STACKED DITCH WITCH LOGOTYPE LEFT CONSOLE BLADE/TILT/DIFF LOCK ATTACHMENT OVERLAY RT80 MODEL ID LEFT RIGHT CONSOLE HI/LO/NOTICE IGNITION THROTTLE THROTTLE/REAR STEER GROUND DRIVE SPEED WARNING MOVING PARTS LED DISPLAY LED DISPLAY LED DISPLAY ATTACHMENT CONTROL PARKING BRAKE DECAL

REMARKS

LOCATED INSIDE FACE OF ACCESS PANEL USE W/ REAR STEER, SEE FOOTNOTE 1 SEE FOOT NOTE 1 SEE FOOT NOTE 1

W/O REAR STEER W/ REAR STEER, SEE FOOTNOTE 1

FOOTNOTE 1, USED WITH ATTACHMENT SHIP KIT

FOOTNOTES 1. NOT PART OF KIT.

11

ID0215006

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

INTAKE SYSTEM RT80

5

6

1

3

7

9

4

10

2

5

6

13

12

4 11

8

04

ID0207481

15

INTAKE SYSTEM RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11* 12 13

1 AIR FILTER 1 MOUNTING CLAMP (8.350") 2 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M8-1.25 X 30MM) 2 S/O COUPLER (02N-04H90) 2 WORM CLAMP (1/4" TO 5/8") 23 BULK HOSE (1/4", SOLD PER 1") 1 GRADUATED RESTRICTION INDICATOR (20"H2O) 1 T-BOLT CLAMP (4.06" TO 4.38") 1 AIR INTAKE HOSE 1 T-BOLT CLAMP (2.5") 1 WORM CLAMP (4-1/8" TO 5") 1 AIR INTAKE HOSE

194-484 120-080 106-386 106-163 155-158 110-249 115-381 195-1344 105-1343 195-1283 110-815 110-170 195-1287

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 194-577 ELEMENT (SAFTEY); 194-830 ELEMENT (PRIMARY); 194-761 DISCHARGE VALVE 2. BEGINS WITH CMWRT80XV90000023.

NOTE:

04

ID0207481

16

EXHAUST SYSTEM RT80

2

3

6

1

7

5

23 20

4 21 13

8 8

17 22

10 15 16

18 19

9 11

12 9 9

06

9

14

17

ID0207228

17

EXHAUST SYSTEM RT80

REF NO. PART NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 MUFFLER ASSEMBLY 1 EXHAUST STACK 1 MUFFLER CLAMP (2.71") 1 AIR FILTER BRACKET 3 SCREW (M8-1.25 X 16MM) 1 MUFFLER CLAMP 4 FLG LK SCREW (M8-1.25 X 25MM) 10 FLG SCREW (M8-1.25 X 20MM, GD8) 13 FLG LOCKNUT (M8-1.25) 1 TOP PLATE 1 BACK ENGINE BRACKET 1 GUSSET BRACKET 1 BRACKET 1 BRACKET 2 SCREW (M12-1.75 X 20MM) 2 WASHER (M12, HARDENED) 2 SCREW (M8-1.25 X 35MM, SOC) 2 WASHER (5/16") 2 SCREW (M8-1.25 X 20MM, SOC) 6 WASHER (1/4"ID X 1"OD) 1 INSULATION (HEAT SHIELD) 1 CLIP NUT (M8-1.25) 6 POP RIVET (3/16" X .976"")

195-1269 194-526 105-1350 300-6769 106-232 318-485 106-381 106-162 106-386 300-6630 300-6627 300-6776 300-6773 300-6775 107-521 106-397 106-543 105-226 105-842 107-936 362-1339 106-551 110-350

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0207228

18

COOLING SYSTEM RT80

11

12 8

7 9

13 14

6 6

1

16 15

6 5

2

11 13

18

3

15

19

9

17 14

23

8 21 12 20 19 10

4 22 25

13

24 26

WIRE HARNESS ROUTING

05

25 ID0207953

19

COOLING SYSTEM RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 COMBINATION COOLER (RAD/HOC) 1 FAN (19" PULLER) 1 FAN SPACER 1 AIR BARRIER 1 FAN SHROUD 3 AIR BARRIER 1 RADIATOR BRACE 3 SHOCK MOUNT 3 SCREW (M10-1.50 X 60MM) 1 STRAP 3 FLG NUT (M10-1.50) 4 WASHER (3/8") 7 FLG LOCKNUT (M8-1.25) 3 FLG SCREW (M8-1.25 X 20MM, GD8) 8 SCREW (M8-1.25 X 12MM) 8 WASHER (5/16") 4 SCREW (M8-1.25 X 45MM) 4 LOCK WASHER (5/16") 2 FLG LK SCREW (M8-1.25 X 45MM) 3 FLG LK SCREW (M8-1.25 X 25MM) AR BULK STRIP (3/4" X .25"THK, SOLD PER 1") 1 SUPPORT BRACKET 1 BOLT-ON CLAMP (1") 1 CLIP NUT (M8-1.25) 2 BOLT-ON CLAMP (.625") 1 FLG LK SCREW (M10-1.50 X 20MM)

195-1335 195-1350 195-1311 362-1051 300-7910 362-1338 300-6777 116-128 106-628 323-461 106-266 105-118 106-386 106-162 107-519 105-117 106-932 105-091 106-200 106-992 115-399 300-7969 110-333 107-135 110-259 106-382

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0207953

20

OIL COOLER HYDRAULICS RT80

FOOTNOTE 2

5

W FLO

FROM PRIORITY VALVE

6 7

20 19

15 15

8

15

17 18 16 1

14

12 11

13 SEE FOOTNOTE 1

21 22

FLOW

TO HYD. OIL FILTER

13

9

2

BYPASS FLOW

4

10

4

3 10

FL O

W

23 FROM ATT. VALVE P/B

03

ID0198089

21

OIL COOLER HYDRAULICS RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

150-2693 150-2692 158-576 155-046 154-300 154-312 154-310 154-739 154-739 110-353 116-636 116-636 111-027 116-460 105-1211 300-7769 105-842 155-176 195-1424 195-1425 154-396 515-102 117-210

QTY

1 1 1 2 2 2 2 1 1 4 1 1 2 1 3 1 2 1 1 1 1 1 1

DESCRIPTION

S/O COUPLER (16S-16H90-12H90) S/O RUN TEE (12S-12H-12H) CHECK VALVE (12SF-12SF) S/O COUPLER (12S-12H) CONNECTOR (10O-12S90) REDUCER STEM (08O) REDUCER NUT (10OF) HOSE (08OFX-32"-3000) HOSE (08OFX-32"-3000) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (3/4", SOLD PER FT) BULK HOSE (3/4", SOLD PER FT) T-BOLT CLAMP (1.25" - 1.50") BULK HOSE (1", SOLD PER FT) WORM CLAMP (1-1/2" TO 2-1/2") COOLANT OUTLET SCREW (M8-1.25 X 20MM, SOC) S/O COUPLER (20S-24H90) LOWER RADIATOR HOSE UPPER RADIATOR HOSE BK CONNECTOR (08O-08O90BK) HOSE (08OFX-110"-3000) ABRASION SLEEVE (1.25" X 100")

REMARKS

REFER TO FOOTNOTE 1

SEE FOOTNOTE 2 USE 1 @ 12" USE 1 @6" USE 1 @ 28"

NOT SHOWN:

FOOTNOTES:

1. REFER TO "FLUSHING/CHARGE/CASE DRAIN" PAGE ID0216519.

2. REFER TO "PLUMBING, STEERING VALVE, ID0206906.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0198089

22

EXPANSION TANK RT80

4 14

2 4

16

1 8

6

15

3 17 17

8 16

8 8 13 5

7

11 12 11 9

10

04

ID0212639

23

EXPANSION TANK RT80

REF PART NO. NUMBER

QTY

1 300-7658 2 111-084 3 110-549 4 106-162 5 106-386 6 155-164 7 149-487 8 110-249 9 150-2694 10 150-2074 11 110-217 12 116-750 13 155-162 14 116-108 15 156-100 16 115-381 17 107-135

1 EXPANSION TANK 1 RADIATOR CAP (16 PSI) 1 SIGHT GAUGE (12N) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 1 S/O COUPLER (04N-05H90) 1 S/O COUPLER (08N-10H) 5 WORM CLAMP (1/4" TO 5/8") 1 S/O COUPLER (08S-10H90)) 1 CONNECTOR (M16-8S) 2 WORM CLAMP (7/16" TO 1") 18 BULK HOSE (5/8", SOLD PER 1") 1 S/O COUPLER (04N-05H) 1 BULK HOSE (5/16", SOLD PER 1"") 1 S/O COUPLER (04N-04H90) 30 BULK HOSE (1/4", SOLD PER 1") 2 CLIP NUT (M8-1.25)

DESCRIPTION

REMARKS

USE ONE PIECE @ 20" & ONE @ 10"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0212639

24

ENGINE MOUNTS RT80

10 8

9

14

5

8 3 2 4 11

8

13

6 5 7 12

1

11 6

03

ID0207152

25

ENGINE MOUNTS RT80

REF PART NO. NUMBER

QTY

1 300-7344 2 322-710 3 322-964 4 116-141 5 106-700 6 106-709 7 105-475 8 106-598 9 106-597 10 106-383 11 106-266 12 107-001 13 106-596 14 195-1722

1 2 1 4 4 4 4 8 4 4 8 4 4 1

DESCRIPTION

FRONT ENGINE MOUNT REAR ENGINE MOUNT BRACKET SHOCK MOUNT SCREW (M12-1.75 X 80MM) FLG LK NUT (M12-1.75) WASHER (1/2") WASHER (9/16" HARDENED) LK SCREW (M14-2.00X40MM,EPXY) FLG LK SCREW (M10-1.50 X 30MM) FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25MM) LK SCREW (M14-2.00X30MM,EPXY) ENGINE (DEUTZ TD2011L04W T3 FLEX)

REMARKS

TORQUE TO 100 ft. /lbs.

TORQUE TO 100 ft. /lbs.

SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. UNITS BEFORE CMWRT80XVC0000126 USE 195-1082

NOTE:

03

ID0207152

26

ENGINE (RIGHT SIDE) RT80

7

11 9 10 5 6 3 4

8

1 3 2

04

ID0207939

27

ENGINE (RIGHT SIDE) RT80

REF PART NO. NUMBER

QTY

1 300-8443 2 322-734 3 106-987 4 106-106 5 215-183 6 159-673 7 217-550 8 195-585 9 105-117 10 106-381 11 110-333

1 1 3 1 1 1 1 1 3 1 1

NOT SHOWN:

195-1419 194-491 195-807

DESCRIPTION

THROTTLE BRACKET THROTTLE BRACKET FLG LK SCREW (M6-1.00 X 16MM) NUT (M6-1.00) SENDER, OIL PRESSURE HD CONNECTOR (M18X1.5-02NF) OIL TEMPERATURE SENDER ENGINE OIL DRAIN WASHER (5/16") FLG LK SCREW (M8-1.25 X 25MM) BOLT-ON CLAMP (1")

REMARKS

REFER TO "RIGHT FENDER", ID0216683.

FAN BELT WATER SEPERATOR FILTER FUEL PRIMARY

FOOTNOTES:

NOTE:

04

ID0207939

28

STARTER CONNECT RT80

2 1

3

01

4

ID0212703

29

STARTER CONNECT RT80

REF PART NO. NUMBER

1 2 3 4

215-188 106-930 106-175 213-153

QTY

DESCRIPTION

REMARKS

1 STARTER SOLENOID COVER 1 STUD (M10-1.50 X 40MM) 1 LOCKNUT (M10-1.50) 1 POS BAT CABLE (1/0 GA X 50", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0212703

30

BATTERY CONNECT

1 2 3 BATTERY CABLE

A

809-306

31

BATTERY CONNECT REF PART NO. NUMBER

1 2 3

215-1549 106-930 106-175

QTY

DESCRIPTION

REMARKS

1 STARTER SOLENOID COVER 1 STUD (M10-1.50 X 40MM) 1 LOCKNUT (M10-1.50)

FOOTNOTES

NOTE:

A

809-306

32

FUEL SYSTEM RT80

14

13

12

13

7

8 10 11

1 3

8

5

8 15

8

THIS FUEL LINE COMES ON ENGINE

6

4 7

2

16 8 9

05

ID0207575

33

FUEL SYSTEM RT80

REF PART NO. NUMBER

QTY

1 300-6909 2 106-992 3 106-386 4 108-156 5 107-763 6 194-488 7 155-164 8 110-249 9 116-108 10 116-108 11 116-108 12 156-239 13 115-181 14 155-241 15 159-983 16 195-807

1 FILTER BRACKET 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 2 WASHER (5/16") 2 SCREW (M8-1.25 X 55MM) 1 FUEL FILTER/WATER SEPERATOR WO 2 S/O COUPLER (04N-05H90) 8 WORM CLAMP (1/4" TO 5/8") 9 BULK HOSE (5/16", SOLD PER 1") 72 BULK HOSE (5/16", SOLD PER 1") 71 BULK HOSE (5/16", SOLD PER 1") 1 S/O SHUT-OFF (02N-05H90) 2 REDUCER (04N-02NF) 1 S/O COUPLER (02N-05H90) 1 S/O COUPLER (05H) 1 FUEL FILTER ELEMENT (PRIMARY)

DESCRIPTION

REMARKS

USES REPLACEMENT ELEMENT 194-491

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0207575

34

ENGINE SERVICE PARTS RT80 T3/ RT80Q T3

8

3

2 1 7

10

6 4

9

08

5

ID0223535

35

ENGINE SERVICE PARTS RT80 T3/ RT80Q T3 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

195-1226 195-1187 217-550 195-849 194-570 195-1419 195-1463 195-1392 195-807 195-1966

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

THERMOSTAT GASKET THERMOSTAT WATER TEMPERATURE SENDER ELEMENT (12NF,3.562" SPIN-ON) OIL FILL CAP NARROW V-BELT WATER PUMP, DEUTZ STARTER, 9 TOOTH FUEL FILTER ELEMENT (PRIMARY) ALTERNATOR, 95A DEUTZ

NOT SHOWN:

FOOTNOTES:

NOTE:

SERVICE PARTS: 195-1389, LIFT PUMP, FUEL; 165-744, GASKET, LIFT PUMP; 194-563, OIL DIPSTICK (ENGINE SERVICE PARTS FOR THE RT80T4/RT80QT4 REFER TO ID0309607 AND ID0311875)

08

ID0223535

36

NOTES:

ID0134963

37

POWERTRAIN

38

DRIVE SHAFT RT80

2

4 1 7

5

2 3

6 5

04

ID0212228

39

DRIVE SHAFT RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7

160-1150 160-1161 160-1162 160-1160 115-003 106-758 105-876 106-396

QTY

DESCRIPTION

DRIVE SHAFT 1 SHAFT 2 CROSS AND BEARINGS 2 REAR AXLE FLANGE 1 ZERK (1/4-NF, STR) 16 LOCKNUT (M10-1.5) 8 SCREW (M10-1.50 X 35MM) 8 WASHER (M10, HARDENED)

REMARKS

INCLUDES REF NO.'S 1-5 INCLUDES GREASE ZERKS INCLUDES GREASE ZERKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0212228

40

FRONT AXLE RT80

5 2 2

4

4

1

3 3

4

5

02

ID0211059

41

FRONT AXLE RT80

REF PART NO. NUMBER

1 2 3 4 5

160-1135 106-626 106-665 106-399 105-1406

QTY

DESCRIPTION

1 FRONT AXLE W/BRAKES 4 SCREW (M20-2.50 X 120MM, 10.9) 4 LOCKNUT (M20-2.50, 10.9) 8 WASHER (M20, HARDENED) 12 LUG NUT (M18-1.50, FLAT)

REMARKS

USE LOCTITE 609

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0211059

42

RIGID REAR AXLE RT80

3

6

1 4

2 6

4 5

02

ID0209862

43

RIGID REAR AXLE RT80

REF PART NO. NUMBER

1 2 3 4 5 6

160-1136 300-8018 107-089 106-625 106-587 105-1406

QTY

DESCRIPTION

1 RIGID REAR TRANSAXLE 2 RIGID AXLE CLAMP PLATE 4 SCREW (M24-3.00 X 260MM, 10.9) 8 WASHER (M24) 4 LOCKNUT (M24-3.0,PRV TRQ,10.9) 12 LUG NUT (M18-1.50, FLAT)

REMARKS

USE LOCTITE 609

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0209862

44

STEERABLE REAR AXLE RT80

6

3 7

1

5

2 3

7

4

01

ID0209886

45

STEERABLE REAR AXLE RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 STEERABLE REAR TRANSAXLE 2 STEERABLE AXLE CLAMP PLATE 8 WASHER (M24) 4 LOCKNUT (M24-3.0,PRV TRQ,10.9) 2 AXLE SPACER 4 SCREW (M24-3.00 X 260MM, 10.9) 12 LUG NUT (M18-1.50, FLAT)

160-1137 300-8019 106-625 106-587 300-8017 107-089 105-1406

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0209886

46

PARKING BRAKE RT80

1

2

11

11

4 3 9

7

10

5

2 6

8

14 12

13

19

15

16

18

17

11 03

3

ID0212951

47

PARKING BRAKE RT80

REF PART NO. NUMBER

QTY

1 110-469 2 160-744 3 106-386 4 106-991 5 309-412 6 217-705 7 105-680 8 106-715 9 309-413 10 106-328 11 163-082 12 310-411 13 300-8149 14 105-825 15 105-834 16 107-096 17 106-163 18 300-8150 19 105-826

1 1 5 4 1 1 2 2 1 2 1 2 1 4 4 2 1 1 2

DESCRIPTION

REMARKS

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20MM) SWITCH BRACKET PLUNGER SWITCH NUT (M4, W/LK WSHR) SCREW (M4-0.70 X 12MM, SOC) ACTUATOR BRACKET SCREW (M8-1.25 X 40MM) PARKING BRAKE CONTROL CABLE CLAMP PARKING BRAKE BRACKET FLG LK BOLT (3/8-NC X 3/4) FLG LOCKNUT (3/8-NC) LOCKNUT (M8-1.25, NLK) FLG SCREW (M8-1.25 X 30MM) BRAKE CABLE LEVER FLG LK BOLT (3/8-NC X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0212951

48

SERVICE BRAKE SYSTEM RT80

24 26

27

TO AXLE

28

1 25 FOOTNOTE 1

24

26

2

25

3

4 20

23

TO AXLE

27

15 17 14 13

28 22 21 29

3

12

19

18

9 6

5 7

16 8

10 11

03

ID0212913

49

SERVICE BRAKE SYSTEM RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

300-8097 177-1054 115-484 110-078 125-407 160-1147 105-047 105-179 160-1157 149-863 150-2311 300-8107 105-093 110-102 107-242 105-053 106-415 105-832 108-142 117-386 154-424 515-439 515-439 150-2295 105-1356 105-1355 300-8391 105-021 154-255

QTY

1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 4 1

DESCRIPTION

BRAKE PEDAL PIN (1.00" X 4.125") EXTERNAL SNAP RING (1.000") MACH. BUSHING (1", 14GA.) BRONZE BUSHING (1.00 x 1.25 x 1.50) BRAKE MASTER CYLINDER LOCKNUT (3/8-NC) BOLT (3/8-NC X 3-1/2") MASTER CYLINDER BOOT BANJO S/O CONNECTOR (08-05T) HOSE(-04OFX-05INVFLM-30")-3000 MASTER CYLINDER ROD NUT (3/8-NF) ROD END (3/8-NF, FM) 'LK BOLT (3/8-NC X 1-1/2", NLK) NUT (3/8 NC) HEX WASHER (.406) FLG LOCKNUT (1/4-NC) EYE BOLT (1/4-NC X 3") EXTENSION SPRING BK RUN TEE (04O-04O-04OBK) HOSE (04OFX90S-50"-3000) HOSE (04OFX90S-50"-3000) BANJO FITTING (M10-1.0 X .04O90) BOLT-ON CLAMP (13/16") U-BOLT (1/2-NC X 5) BACKING STRAP NUT(1/2-NC) UNION (04O-04OFX90)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. AS INDICATED BY THE HYD LINE GRAPHICS, THIS U-BOLT, 105-1355, GOES IN THE SECOND NOTCH FROM THE DIFFERENTIAL, ON BOTH SIDES. 2. USE CMW #256-042 OR EQUIVALENT. USES SEAL REPAIR KIT 500-1722

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0212913

50

TIRE & WHEEL (31 X 15.5-15) RT80

2

1

4 3

02

ID0211520

51

TIRE & WHEEL (31 X 15.5-15) RT80

REF PART NO. NUMBER

1 2 3 4

205-1120 205-1118 205-109 205-168 205-165

QTY

1 1 1 1

DESCRIPTION

T & W (31 X 15.5-15) WHEEL (15 X 15.5, W/6) TIRE (31 X 15.50-15, D8TT) VALVE STEM VALVE CAP (.305"-32)

REMARKS

INCL'S REF # 1-4

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0211520

52

TIRE & WHEEL (35 X 19.0-16.1) RT80

2

4 1

3

02

ID0211411

53

TIRE & WHEEL (35 X 19.0-16.1) RT80

REF PART NO. NUMBER

1 2 3 4

205-1119 205-1116 205-184 205-168 205-165

QTY

1 1 1 1

DESCRIPTION

T & W (35 X 19.0-16.1) WHEEL (16.1 X 16WD W/6) TIRE (35 X 19.00-16.1) VALVE STEM VALVE CAP (.305"-32)

REMARKS

INCL. REF #'S 1-4

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0211411

54

STEERING AXLE

SERIES 80 RT80 SERVICE PARTS

10 9 8 10 1 6

5 7

1 8

2 8

2

5 4

2

6

3 7 8

02

ID0227239

55

STEERING AXLE

SERIES 80 RT80 SERVICE PARTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

500-1747 500-1750 500-1751 500-1752 500-1753 500-1754 500-1748 500-1749 160-1176 500-2347

QTY

2 3 2 1 2 4 2 4 1 2

DESCRIPTION

OIL PLUG M10 X 1 PLUG (M22 X 1.5 DIN 909) PAPER GASKET, 0.2 PAPER GASKET, 0.1 BUSHING (35 X 39 X 30) SEAL RING (BASL 35-47-7) THRUST WASHER BUSHING (35 X 39 X 20) BIMET STEERING CYLINDER ASSEMBLY (COMER) STEERING TIE WITH HEAD

REMARKS

DOES NOT INCLUDE STEERING TIES.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0227239

56

2 SPEED GEARBOX RT80

7 6 4 3 18 17

5

1 2

14

11 10

16 9

8

12

4 15 14 13

01

ID0227319

57

2 SPEED GEARBOX RT80

REF PART NO. NUMBER

QTY

160-1192 500-1730 500-1731 500-1732 500-1733 500-1734 500-1735 500-1736 500-1740 500-1739 500-1741 500-1737 500-1738 500-1729 500-1742 500-1743 500-1744 500-1745 500-1746

1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

REMARKS

TRANSMISSION, 2-SPD SELF LOCK NUT GP (M35 x 1.5) O-RING 4112 OIL SEAL (BASL 50 X 72 X 8) BALL BEARING 6308 SHIM (40 X 50) ROLLER CAGE 2° GEAR 1° SPEED GEAR SELECTION GEAR ROLLER CAGE FORK SELECTION TOOTHED SLEEVE INPUT GEAR BALL BEARING 6014 PRIMARY SHAFT SELECTION SPEED RAM BALL SWITCH, SHIFTER SHIM

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0227319

58

AXLE HOUSING RIGID RT80

3 6

4 5 4 2

1

6

01

3

ID0227440

59

AXLE HOUSING RIGID RT80

REF PART NO. NUMBER

1 2 3 4 5 6

500-1752 500-1751 500-1764 500-1747 500-1750 500-1763

QTY

1 2 2 2 2 2

DESCRIPTION

REMARKS

PAPER GASKET, 0.1 PAPER GASKET, 0.2 SNAP RING, 34mm OIL PLUG M10 X 1 PLUG (M22 X 1.5 DIN 909) AXLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0227440

60

PLANETARY WHEEL END RT80

9 5

8 6 7

3 2

1

02

4

ID0227443

61

PLANETARY WHEEL END RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

105-1415 105-1416 500-1756 125-1037 105-1413 125-1038 500-1759 500-1757 500-1758

QTY

1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

O-RING 4387 NUT STUD BOLT (M18 X 1.5, 10.9) BEARING SEAL BEARING QUADRING 238-957 QUADRING 238-959 BRAKE DISC

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0227443

62

PARK BRAKES RT80

1

3

4

2

01

ID0227444

63

PARK BRAKES RT80

REF PART NO. NUMBER

1 2 3 4

500-1761 500-1762 500-1776 105-1417

QTY

DESCRIPTION

1 2 1 1

BRAKE SHOE, PAIR SPRING BRAKE DRUM BRAKE LEVER

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0227444

64

LS DIFFERENTIAL ASSEMBLY RT80

1

1

01

ID0227567

65

LS DIFFERENTIAL ASSEMBLY RT80

REF PART NO. NUMBER

1

160-1191 500-1765

QTY

DESCRIPTION

REMARKS

- DIFFERENTIAL ASSEMBLY 2 TAPERED ROLLER BEARING 30210

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0227567

66

PINION ASSEMBLY RT80

2

1

3

02

ID0227641

67

PINION ASSEMBLY RT80

REF PART NO. NUMBER

1 2 3

500-1775 500-1766 500-1767 500-1732

QTY

1 1 1

DESCRIPTION

PINION ASSEMBLY TAPER ROLLER BEARING 32207 TAPER ROLLER BEARING 30308 OIL SEAL (BASL 50 X 72 X 8)

REMARKS

INCL'S REF. NO.'S 1 THRU 3

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0227641

68

DRIVE SHAFT & KNUCKLE RT80

1

5

3

2 4

01

ID0227675

69

DRIVE SHAFT & KNUCKLE RT80

REF PART NO. NUMBER

1 2 3 4 5

500-1769 500-1770 500-1771 500-1772 500-1773

QTY

1 1 1 1 1

DESCRIPTION

REMARKS

AXLE SHAFT ASSEMBLY SEAL RING (BASL 35-47-7) BEARING 6207 SNAP RING E34 FELT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0227675

70

NOTES:

ID0134963

71

FRAME COMPONENTS

72

FRONT WEIGHT AND GRILLES RT80

4 4

3 2

3 2

8 12

9 11

10

6

7

8

10

1

9 5 11

5

7

01

ID0205386

73

FRONT WEIGHT AND GRILLES RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 NOSE CASTING 2 CLAMP BAR 6 WASHER (M20) 6 SCREW (M20-2.50 X 110MM, 10.9) 6 LOCKNUT (M20-2.50, 10.9) 1 RIGHT GRILLE AR BULK EDGE (1/4", SOLD PER 1") 8 FLG SCREW (M8-1.25 X 25MM, BX) 2 GRILLE COVER 4 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 16MM) 1 LEFT GRILLE

375-441 179-785 106-393 106-663 106-665 322-778 115-704 105-798 324-386 106-385 106-712 322-779

DESCRIPTION

REMARKS

USE 2 @ 38"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0205386

74

BACKFILL BLADE RT80

14

14

13 7

15

11 4 13 3 6

5 8 9 2

1

10 2 12

01

ID0210984

75

BACKFILL BLADE RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

323-999 328-160 183-592 115-483 183-584 125-771 125-770 181-981 105-874 105-379 323-996 105-303 106-558 107-002 151-228

QTY

1 2 1 1 1 1 1 1 1 1 1 6 2 2 1

DESCRIPTION

REMARKS

BACKFILL BLADE, 72" TILT BLADE RETAINER PIN (1.25" X 1.625") KLIP RING (1.250") TAPERED PIN (1.000" X 2.440") COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1.000") TAPERED INSERT (1") FLG LK BOLT(3/8-NCX1-1/2") LO LK BOLT (3/4-NC X 1-1/4", NLK) TILT CYLINDER COVER FLG BOLT (5/8-NC X 2-1/2") CLIP NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) CYL (2" X 1" X 2.16")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0210984

76

BACKFILL BLADE PIVOT RT80

18 21

18 17

20

22

19 5

12 11

15

4 2

13

12 1

11

16

14

23

9

8 7 10 6

25

5 9

26

2 23

10 24

6

5

3 4

5

01

ID0202755

77

BACKFILL BLADE PIVOT RT80

REF PART NO. NUMBER

QTY

1 331-475 2 125-822 3 178-572 4 105-416 5 106-470 6 125-773 7 125-739 8 183-768 9 181-975 10 125-771 11 300-8460 12 106-164 13 151-045 14 183-781 15 115-504 16 179-803 17 309-138 18 106-383 19 110-866 20 110-958 21 105-818 22 320-957 23 151-057 24 178-394 25 105-830 26 181-982

1 2 1 2 4 2 1 1 2 3 2 2 1 1 1 1 2 2 2 2 4 1 2 2 2 2

DESCRIPTION

REMARKS

PIVOT COMPOSITION BUSHING (1.750") PIN (1.750" X 12.750") WASHER (5/8") FLG SCREW (M16-2.0 X 40MM) COMPOSITION BUSHING (1.75") COMPOSITION BUSHING (1.756") TAPERED PIN (44.4MM X 205MM) TAPERED INSERT (1.75") COMPOSITION BUSHING (1.25") TAB PIN (1.25 X 2.57) FLG LK SCREW (M10-1.50 X 30MM) CYL (2.5 X 1.25 X 8.0) TAPERED PIN(44.4 X 303MM) KLIP RING (1.750") PIN (1.250" X 6.00") RETAINER FLG LK SCREW (M10-1.50 X 30MM) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") BLADE MOUNT CYL (2.0 X 1.25 X 8.0) TAPERED PIN (1.250" X 4.25") FLG LK BOLT (1/2-NC X 1-1/4") TAPERED INSERT (1.25")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0202755

78

HOOD AND PANELS RT80

3 2

21

23

27 4

25

3 26 28

1 25

24 25

29 SEE FOOTNOTE 1 SEE FOOTNOTE 1 33 25 11 8 33 7

17

32 10 31 14 17 14

18

20 21 22

24 23

25

14 12

15

36

35

18 15 19 15

16

9

16

13

19

30

18

5 17

6

14

34 07

ID0212702

79

HOOD AND PANELS RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 RIGHT HOOD 1 LEFT HOOD 2 SOUND INSULATION 1 CLIP NUT (5/16-NC) 1 RIGHT BRACKET 1 LEFT BRACKET 1 FRONT HOOD MOUNT 1 HOOD MOUNT BRACKET AR BULK EDGE (1/4", SOLD PER FT) AR BULK EDGE (1/4", SOLD PER FT) 1 BULK EDGE (1/8", SOLD PER FT) 1 BRACKET 1 HIGH FREQUENCY HORN 7 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 3 FLG SCREW (M8-1.25 X 16MM) 7 FLG LK SCREW (M10-1.50 X 25MM) 6 FLG LOCKNUT (M10-1.50) 4 CLIP NUT (M8-1.25) 6 WASHER (M6, HARDENED) 6 BOLT (#10-24 X 1-1/4",SOC,GD8, ZP) 6 LOCKNUT (#10-24) 3 DRAW LATCH 3 BOLT (3/8-NC X 2-1/2",SOC,GD8) 8 FLG LOCKNUT (3/8-NC) 1 BRACKET 2 FLG SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (5/16-NC) 1 FLG LK BOLT (5/16-NC X 3/4") 1 BOLT-ON CLAMP (1") 2 WASHER (1/2") 1 BULK EDGE (1/8", SOLD PER 1') 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 1 LOCK CABLE 1 LOCK BRACKET 2 POP RIVET (3/16" X .664")

362-1315 362-1314 118-166 105-841 300-8078 300-8077 300-6932 301-1130 116-978 116-978 116-421 300-8080 192-006 106-386 106-162 107-095 107-001 106-387 106-551 106-394 105-1431 106-048 110-681 105-281 105-845 322-946 106-161 105-003 105-823 110-333 105-071 116-421 105-1435 194-345 318-523 110-348

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3

SECURES FLUSHING VALVE RETURN HOSE

NOT SHOWN:

FOOTNOTES:

1. PHANTOM PARTS ARE PART OF HOOD ASSEMBLIES, SHOWN AWAY FROM HOOD TO SHOW HARDWARE DETAIL. 2. WHEN E.C. KIT 350-2156 IS USED REF #39 WILL ATTACH TO BOLT 105-281 (REF#27) BETWEEN NUTS 105-845 (REF#28).

3. IF REPLACING 322-948 WITH 301-1130, REPLACE BOTH BRACKETS.

NOTE:

07

ID0212702

80

SIDE PANEL LOCK KIT

1

5 6 9 8

10 7

2 3

A

4

808-766

81

SIDE PANEL LOCK KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

191-227 322-622 110-681 105-281 105-845 105-284 106-408 194-345 106-048 110-348 318-523

QTY

DESCRIPTION

- SIDE PANEL LOCK KIT 1 RIGHT HOOD 1 DRAW LATCH 1 BOLT (3/8-NC X 2-1/2",SOC,GD8) 2 FLG LOCKNUT (3/8-NC) 2 WASHER (3/16") 2 BOLT (#10-24 X 1-1/4",SOC,GD8) 1 LOCK CABLE 2 LOCKNUT (#10-24) 2 POP RIVET (3/16" X .664") 1 LOCK BRACKET

REMARKS

INCLUDES 7,9, AND 10

FOOTNOTES

NOTE:

A

808-766

82

FIREWALL RT80

14 13

12

2

10

23 3

19 9

11

8

15

4

6 18 6 6

18 18

18

6

7 5

20 6 21

1

6 22

20 16 17

05

ID0210983

83

FIREWALL RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

300-8056 1 FIREWALL 362-1349 1 INSULATION (FIREWALL) 105-1542 8 POP RIVET (3/16" X 1.608", ALUM) 362-1340 1 INSULATION (HEAT SHIELD) 301-1130 1 HOOD MOUNT BRACKET 106-386 10 FLG LOCKNUT (M8-1.25) 107-095 2 FLG SCREW (M8-1.25 X 16MM) 157-974 1 POWER STEERING VALVE 322-452 1 STEERING VALVE BRACKET 158-902 1 STEERING COLUMN 107-864 4 BOLT (3/8-NC X 1.00", BUT SOC) 160-428 1 STEERING WHEEL 105-361 1 JAM NUT (13/16-NF) 110-730 1 STEERING WHEEL CAP 115-686 AR BULK EDGE (5/32",SOLD PER 1") 306-603 1 AUDIO ALARM 116-421 28 BULK EDGE (1/8", SOLD PER 1') 106-381 11 FLG LK SCREW (M8-1.25 X 25MM) 116-421 28 BULK EDGE (1/8", SOLD PER FT) 107-009 6 FLG LK SCREW (M12-1.75 X 25MM) 107-135 3 CLIP NUT (M8-1.25) 325-587 1 BRACKET 107-936 8 WASHER (1/4"ID X 1"OD)

REMARKS

SEE FOOTNOTE 1

USE 2 @ 7" USE 1 @ 28" USE 1 @ 28"

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING 322-948 WITH 301-1130, REPLACE BOTH BRACKETS.

NOTE:

1. REFER TO "CONSOLE" ID0210982 FOR MORE INFO.

05

ID0210983

84

FRONT TUNNEL RT80

5 5

1

7 5

5 7

2

3 6 4 5 8

5

11

03

9

10

ID0202874

85

FRONT TUNNEL RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

300-8184 1 LEFT FLOOR PLATE 300-8059 1 CLAMP PLATE 300-8058 1 DUST COVER 300-8185 1 RIGHT FLOOR PLATE 106-381 11 FLG LK SCREW (M8-1.25 X 25MM) 107-135 3 CLIP NUT (M8-1.25) 106-161 2 FLG SCREW (M6-1.00 X 20MM) 116-421 32 BULK EDGE (1/8", SOLD PER 1') 362-1377 1 RIGHT FLOOR INSULATION 362-1378 1 LEFT FLOOR INSULATION 106-574 2 CLIP NUT (M6-1.00)

REMARKS

USE 1 @ 32" ADHERES TO REF #1, 300-8184 ADHERES TO REF #4. 300-8185

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0202874

86

PUMP MOUNT

RT80 BEGINS WITH S/N: CMWRT80XKB0000086

5 26

32 33

REFER TO FOOTNOTE 1

6

9

7 8

4

1

18 17

22 21

20

15

19

2 3 4 31 36 14

35 34

11 12

28 14

15 29

16 17

10 14

03

8

26

23

14

7

27

13 25 30

16

ID0251164

87

PUMP MOUNT

RT80 BEGINS WITH S/N: CMWRT80XKB0000086 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36

157-956 150-2782 157-041 106-499 194-763 195-1430 105-839 105-073 105-806 325-249 322-387 300-8702 300-8715 106-387 107-001 106-386 106-992 115-704 116-128 106-628 105-975 105-118 106-497 155-260 159-147 154-337 159-158 155-193 515-175 154-226 154-740 154-264 154-256 154-473 510-017

QTY

1 1 1 2 1 1 8 8 6 1 1 1 1 6 4 4 4 1 2 2 2 2 2 1 3 2 2 2 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

TANDEM HYDRAULIC PUMP H1 TANDEM PUMP w/ CHARGE O-RING (152 D70) FLG BOLT (1/2-NC X 1-1/2",GD8) MOUNT PLATE FLYWHEEL/PUMP COUPLING SCREW (M10-1.50 X 55MM) LOCK WASHER (7/16") SCREW (M8-1.25 X 25MM) REAR PUMP SUPPORT PUMP SUPPORT PLATE PUMP MOUNT BRACKET TEST PORT BRACKET FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (1/4", SOLD PER 1") SHOCK MOUNT SCREW (M10-1.50 X 60MM) WASHER (3/4") WASHER (3/8") FLG SCREW (M10-1.50 X 35MM) QDC ADAPTER (02-04OBK) QDC ADAPTER (02-06S) BRANCH TEE (08S-08O-08O) QDC ADAPTER (02-08OFX) REDUCER (10S-08SF) HOSE (04OFX90-16"-3000) CONNECTOR (04O-06S90) HOSE (08OFX90S-26"-3000) CONNECTOR (08O-10S45) UNION (08O-08OFX90) RUN TEE (10S-08O-04O) REDUCER (12S-10SF)

NOT SHOWN:

FOOTNOTES:

1. REFER TO "TANK RETURN/SUCTION" BEGINS WITH S/N: CMWRT80XKB0000086. (ID0251165).

NOTE:

03

ID0251164

88

PUMP MOUNT

RT80 ENDS WITH S/N_______.

3 1

30

33

7

2

29

9

21 20

8 5

4

11 12

18 19

27 28

10

22 23

6 35

16 16

17 34

25

17

31 13

16

24

36

26

32

15 14

03

ID0210987

89

PUMP MOUNT

RT80 ENDS WITH S/N_______.

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

194-763 195-1430 105-806 105-073 105-839 106-499 150-2193 157-041 150-2267 322-387 106-435 106-396 106-992 106-386 325-249 106-387 107-001 116-128 105-975 105-118 106-628 300-8081 115-704 154-337 155-193 159-158 154-473 154-256 154-740 154-264 300-8154 150-1789 159-147 153-911 154-226 155-260

QTY

1 1 6 8 8 2 1 1 1 1 2 2 4 4 1 5 4 2 2 2 2 1 1 2 2 2 1 1 1 1 1 1 3 1 1 1

DESCRIPTION

MOUNT PLATE FLYWHEEL/PUMP COUPLING SCREW (M8-1.25 X 25MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) FLG BOLT (1/2-NC X 1-1/2",GD8) H1 TANDEM PUMP O-RING (152 D70) TRIPLE PUMP (RT80) PUMP SUPPORT PLATE FLG SCREW (M10-1.50X35MM, FER) WASHER (M10, HARDENED) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) REAR PUMP SUPPORT FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25MM) SHOCK MOUNT WASHER (3/4") WASHER (3/8") SCREW (M10-1.50 X 60MM) PUMP MOUNT BRACKET BULK EDGE (1/4", SOLD PER 1") BRANCH TEE (08S-08O-08O) REDUCER (10S-08SF) QDC ADAPTER (02-08OFX) RUN TEE (10S-08O-04O) UNION (08O-08OFX90) HOSE (08OFX90S-26"-3000) CONNECTOR (08O-10S45) TEST PORT BRACKET CONNECTOR (08O-08OFX45) QDC ADAPTER (02-06S) HOSE (04OFX90-10"-5000-AR) CONNECTOR (04O-06S90) QDC ADAPTER (02-04OBK)

REMARKS

TORQUE TO 45 ft. /lbs. ON CLAMP SHAFT

TORQUE TO 30 ft. lbs. / USE LOCTITE 271 OR EQUIVALENT

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PLUMBING" ID0206906 & "BFB HYDRAULICS" ID0211060 FOR HOSE'S.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0210987

90

RIGHT CRADLE RT80

11

SEE FOOTNOTE 1

6

SEE FOOTNOTE 2

1

9 2

18

1

17

16 25 26

20

24

15

19 21 22

10 5

3

7

28 12

23

14 28

4

13

6 8 04

27

ID0210979

91

RIGHT CRADLE RT80

REF PART NO. NUMBER

QTY

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 BATTERY DISCONNECT SWITCH 1 BATTERY 1 BATTERY HOLD DOWN 1 BATTERY HOLD DOWN 5 RUBBER EDGE TRIM 1/8" (FT) 4 CLIP NUT (M10-1.50) 16 FLG SCREW (M10-1.50 X 25MM) 5 CARRIAGE BOLT (3/8-NC X 3/4") 5 FLG LOCKNUT (3/8-NC) 1 FLG LK SCREW (M10-1.50 X 45MM) 1 FLG NUT (M10-1.50) 1 STEP 1 BK/AMI 125 AMP FUSE 1 NUT, LOCK, #6-32, NYLON INSERT 2 SCREW (#6-32 X 1/2" PLPS SS) 1 FLG LK SCREW (M8-1.25 X 35MM) 1 FLG LOCKNUT (M8-1.25) 1 NEG BAT CABLE (1/0 X 12", BLK) 1 NEG BAT CABLE (1/0 X 36", BLK) 1 12-PIN CONTROLLER 2 SCREW (#8-32 X 3/4" PAN) 2 WASHER (3/16") 2 NUT, HEX, #8-32 1 MODULE BRACKET 2 FLG LK BOLT (1/4-NC X 1") 2 CLIP NUT (1/4", CVR .125"" THK) 1 BATTERY PLATE 1 CRADLE WELDMENT 1 MODIFIED FUSE PANNEL ASSEMBLY

217-819 215-244 107-554 334-090 116-789 106-558 106-724 105-835 105-834 106-995 106-266 325-848 211-305 107-859 106-367 106-989 106-386 213-151 213-150 220-1158 106-349 106-013 106-350 300-8643 105-819 107-754 300-8573 300-9500 363-714

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

USE 1 @ 5"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NEG BATTERY CABLE IS BOLTED DIRECTLY TO THE FRAME WHEN NO EC KIT IS IN USE. 2. DISCONNECT SWITCH & NEG. BATTERY CABLE, 215-314 SHOWN, ARE INCLUDED IN RT80 EC KIT, 350-2156.

NEG BATTERY CABLE IS ATTACHED TO THE DISCONNECT SWITCH THEN TO THE FRAME, WHEN RT80 EC KIT IS USED.

NOTE:

04

ID0210979

92

DUAL BATTERY OPTION 11 6

6 16 10 9 2

2

1 3 5

4

7

3 12

15

13 4

8

14

6 8

17 06

8

ID0016643

93

DUAL BATTERY OPTION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

191-354 300-8573 215-244 334-090 116-789 106-558 106-724 105-835 105-834 179-799 105-832 325-848 211-305 363-714 105-680 107-580 323-694 300-9500

QTY

DESCRIPTION

- DUAL BATTERY CONVERSION KIT 1 BATTERY PLATE 2 BATTERY 2 BATTERY HOLD DOWN AR RUBBER EDGE TRIM 1/8" (FT) 2 CLIP NUT (M10-1.50) 12 FLG SCREW (M10-1.50 X 25MM) 6 CARRIAGE BOLT (3/8-NC X 3/4") 7 FLG LOCKNUT (3/8-NC) 2 J-HOOK 2 FLG LOCKNUT (1/4-NC) 1 STEP 1 BK/AMI 125 AMP FUSE 1 MODIFIED FUSE PANNEL ASSEMBLY 2 NUT (M4, W/LK WSHR) 2 SCREW (M4-0.70 X 16MM,BUT SOC) 1 DUAL BATTERY HOLD DOWN 1 CRADLE WELDMENT

REMARKS

INCLUDES REF. NUMBERS 2-4, 7-10 AND 17

USE 2 @ 5" EA.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0016643

94

LEFT CRADLE RT80

18 16

21

17

20 3 19 15

8 10 7

4

6 22

9 11

1

9

2 5

23 6 13

23 6

23

25

6 24

12

26 02

ID0210980

95

LEFT CRADLE RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26

1 HYDRAULIC RESERVOIR (RT55) AR LINER PAD (.25" THK) 1 STEP 2 SUPPORT MAT 2 CLIP NUT (M10-1.50) 9 FLG SCREW (M10-1.50 X 25MM) 1 FLANGE 1 CAP, NON VENTED, LOCKING 2 FLANGE GASKET 1 GASKET, FILL NECK CAP 1 STRAINER BASKET 0 SIGHT GLASS 1 PLUG (-12 S) 1 S/O COUPLER (08N-08H90) 1 BOLT-ON CLAMP (3/4", SET) 1 BACKUP (BOLT-ON) 1 BREATHER CAP (TANK) 1 WORM CLAMP (7/16" TO 1") AR BULK HOSE (1/2",SOLD PER 1") 2 BOLT (1/4-NC X 1-1/2") 5 FLG SCREW (#10-24 X .5") 4 FLG SCREW (M10-1.50 X 35MM) 1 FLG LK SCREW (M10-1.50 X 20MM) AR LINER PAD (.12" THK) 1 CRADLE WELDMENT

150-1386 117-463 320-989 117-442 106-558 106-724 153-761 153-760 153-607 153-594 153-606 121-040 500-302 156-108 110-411 322-289 111-021 110-217 116-322 105-818 105-214 106-497 106-382 117-425 300-9500

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 INCLUDED WITH HYD. RESERVOIR REF. # 1

USE 1 @ 48.5"

NOT SHOWN:

FOOTNOTES:

1. USE 117-425 LINER PAD (.12" THK.) AS NEEDED. 2. THESE PARTS ARE SERVICE PARTS FOR PART # 364-567.

NOTE:

02

ID0210980

96

FUEL TANK

4

RT80

5

14

12 4

9

4 11

8 13

3

1

7

6

2 10 3

01

3

ID0210981

97

FUEL TANK RT80

REF PART NO. NUMBER

QTY

1 362-1388 2 322-646 3 106-724 4 105-214 5 318-588 6 106-806 7 106-632 8 125-498 9 153-594 10 115-444 11 213-188 12 111-120 13 153-607 14 107-801

1 FUEL TANK 1 FRONT BRACKET 6 FLG SCREW (M10-1.50 X 25MM) 15 FLG SCREW (#10-24 X .5") 1 MANUAL COMPARTMENT 2 FLG LK SCREW (M12-1.75 X 25MM) 1 FLG LK SCR (M12-1.75X35MM,SER) 1 FLANGE, FILL NECK 1 GASKET, FILL NECK CAP 1 PLUG (04N, SOC, SS) 1 FUEL SENDER 1 CAP 1 FLANGE GASKET 4 WASHER (M6)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

THESE PART ARE SERVICE PARTS FOR PART NUMBER 364-559

NOTE:

01

ID0210981

98

SEAT MOUNT RT80

4

1 8

6 7

4

6

8

7 11

12

2

10 21 5 24

25

22

19 20

29 16

28

27

30

18

17 13 23

9

15

3 26

15 02

14 ID0208359

99

SEAT MOUNT RT80

REF PART NO. NUMBER

QTY

1 117-429 2 105-267 3 105-089 4 117-924 5 115-430 6 106-333 7 106-391 8 184-252 9 105-273 10 106-031 11 215-1894 12 106-168 13 300-7698 14 300-7679 15 106-381 16 300-7682 17 107-521 18 110-383 19 179-382 20 117-301 21 107-528 22 106-522 23 105-1311 24 107-606 25 105-876 26 106-387 27 106-121 28 110-259 29 106-380 30 106-386

1 SEAT 4 CUP WASHER (5/16") 4 LOCKNUT (5/16-NC) 1 SEAT BELT SET W/5.75" TONGUE 2 SEAT BELT TETHER 2 SCREW (M12-1.75 X 40MM, 8.8) 2 WASHER (M12) 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 30MM) 2 LOCKNUT (M12-1.75, NLK) 1 SEAT SWITCH 2 FLG LK BOLT (1/4-NC X 3/4") 1 SEAT DECK 1 SEAT BASE 6 FLG LK SCREW (M8-1.25 X 25MM) 1 SWIVEL BASE 1 SCREW (M12-1.75 X 20MM) 1 KNOB (3/8-NC, BLACK) 1 SHIM 1 SWIVEL DISK 1 SLOTTED NUT 1 THRUST WASHER 1 COMPRESSION SPRING 1 TANG WASHER 2 SCREW (M10-1.50 X 35MM) 2 FLG LOCKNUT (M10-1.50) 1 STUD BOLT (3/8-NC X 1-1/2") 2 BOLT-ON CLAMP (.625") 2 FLG LK SCREW (M8-1.25 X 16MM) 2 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0208359

100

RIGHT FENDER RT80

3

4

6

3

2

4 5

5

1

FRAME

24 24 22

23

7

8 8

21

20

8

9 18

17

11 14

10

21 19

17 16 15 13 16

26 25 26

02

12

ID0216683

101

RIGHT FENDER RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

322-737 322-858 107-580 105-1019 107-358 362-823 322-646 106-382 325-602 323-614 195-1443 107-912 106-379 106-049 106-048 106-992 106-570 106-385 159-961 499-022 106-386 365-478 365-477 110-439 115-618 107-310

QTY

1 1 4 4 4 2 1 6 1 1 1 1 2 4 4 6 3 2 1 1 5 1 1 2 1 2

DESCRIPTION

RIGHT FENDER CONTROL VALVE COVER SCREW (M4-0.70 X 16MM,BUT SOC) SLOT WASHER WELLNUT (M4-0.7 X 12.67MM LG) COVER FRONT BRACKET FLG LK SCREW (M10-1.50 X 20MM) VAVLE MOUNT THROTTLE BRACKET THROTTLE CABLE ( 165-514-013) CABLE STOP FLG LK SCREW (M6-1.00 X 20MM) BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) FLG LK SCREW (M8-1.25 X 25MM) SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M6-1.00) HYD CONTROL VALVE (4-SPOOL) LEVER (M12-1.75 X 200MM) FLG LOCKNUT (M8-1.25) LEVER (5.88") LEVER (7.25) HANDLE (3/8-NC, BLACK) COMPRESSION SPRING (.625") WASHER (#10)

REMARKS

REFER TO "ENGINE, RIGHT SIDE", ID0207939.

WITH SET SCREW

USED WITH REAR STEER AXLE - SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 159-960 VALVE IS USED WITH THE RIGID REAR AXLE

NOTE:

02

ID0216683

102

2-POST ROPS RT80

1

4 2

3

4

2 4

4

01

3

ID0210986

103

2-POST ROPS RT80

REF PART NO. NUMBER

1 2 3 4

306-362 107-927 106-665 106-393

QTY

1 4 4 8

DESCRIPTION

2-POST ROPS SCREW (M20-2.50 X 160MM) LOCKNUT (M20-2.50, 10.9) WASHER (M20)

REMARKS

TORQUE TO 375 ft./lbs.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0210986

104

12

4-POST ROPS

1

11

12 12

7

3

6

2

5 4 8

9

8 10

14 8 13

16 8 10 15

03

8

14

ID0014783

105

4-POST ROPS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 4-POST ROPS CANOPY 1 REAR HEADLINER SUPPORT 1 ROPS CANOPY REAR PLATE 1 ROPS CANOPY FRONT PLATE 1 LEFT HEADLINER SUPPORT 1 RIGHT HEADLINER SUPPORT 1 HEADLINER INSULATION 24 WASHER (M12, HARDENED) 4 SCREW (M12-1.75 X 150MM, 10.9) 8 LOCKNUT(M12-1.75,PRV TRQ,10.9) 9 SCREW (5/16-NC X 1-1/2") 23 POP RIVET (3/16" X .664") 1 4-POST ROPS FRAME TOP 12 SCREW (M12-1.75 X 45MM, 10.9) 1 LEFT FRONT ROPS LEG 1 RIGHT FRONT ROPS LEG

324-405 323-452 306-282 324-406 324-407 324-408 117-1025 106-397 108-083 106-685 106-243 110-348 324-402 106-477 324-397 324-400

DESCRIPTION

REMARKS

TORQUE TO 90 FT. LBS.

TORQUE TO 90 FT. LBS.

FOOTNOTES

NOTE:

03

ID0014783

106

REAR PANEL RT80

9

4

8

3

10

5 1

8

5 7 2 10 6

9

6

01

ID0210988

107

REAR PANEL RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

323-408 362-991 322-871 107-580 107-358 106-381 362-823 106-382 106-551 106-380

QTY

1 1 1 2 2 2 1 2 2 2

DESCRIPTION

REMARKS

LEFT PANEL MOUNT REAR PANEL TDM COVER SCREW (M4-0.70 X 16MM,BUT SOC) WELLNUT (M4-0.7 X 12.67MM LG) FLG LK SCREW (M8-1.25 X 25MM) COVER FLG LK SCREW (M10-1.50 X 20MM) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0210988

108

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

109

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

110

NOTES:

ID0134963

111

CONTROL COMPONENTS

112

CONSOLE RT80

9

22

9

10 2

2

1

21

3

26

25

23

24

6

14

9

20

7 8

4 5

6

11

17 12

19 18 14 15

16 8

09

7

ID0210982

113

CONSOLE RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26

1 CONSOLE 2 ROCKER SWITCH 2 SWITCH ACTUATOR GUARD 1 BAFFLE 1 ACCESS PANEL 8 FLG LOCKNUT (M6-1.00) 4 SCREW (M6-1.00 X 16MM,BUT SOC) 4 WASHER (M6) 10 SCREW (M6-1.00 X 25MM, BUT SOC) 2 WELLNUT (M6-1.00 X 20.35MM LG) 1 ACCESSORY SOCKET 2 POP RIVET (3/16" X 1/2", ALUM) 1 IGNITION SWITCH 1 SWITCH MOUNTING NUT 1 ACCESS PANEL 1 AXIAL MOTOR FAN 1 SHROUD 4 SCREW (M4-0.70 X 30MM,BUT SOC) 4 NUT (M4, W/LK WSHR) 1 30-PIN CONTROLLER V3 1 MOUNT PLATE 4 WASHER (M6) 1 TEMPERATURE SWITCH 2 NUT, LOCK, #6-32, NYLON INSERT 2 SCREW (#6-32 X 1/2" PLPS SS)

362-1439 217-072 110-854 300-9428 362-1440 106-385 107-193 107-744 107-312 107-871 214-301 110-560 214-852 214-962 320-963 125-1039 362-1438 107-414 105-680 220-1241 362-1509 107-801 215-1550 107-859 106-367

DESCRIPTION

REMARKS

USE ADAPTER HARNESS 215-1780, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N CMWRT80XKB0000086

NOTE:

09

ID0210982

114

GAUGE PANEL RT80

9 7 8

15

8 11 8 16 10

14

13 12

6

5 1 2 3

4

2

5

3 4

05

ID0229020

115

GAUGE PANEL RT80

REF PART NO. NUMBER

1 362-1508 2 107-193 3 107-801 4 107-871 5 362-823 6 306-607 7 306-608 8 220-664 9 107-393 10 107-358 11 211-1014 12 211-1016 13 211-1019 14 211-1020 15 211-1003 16 211-067

QTY

DESCRIPTION

REMARKS

1 GAUGE PANEL 4 SCREW (M6-1.00 X 16MM,BUT SOC) 4 WASHER (M6) 3 WELLNUT (M6-1.00 X 20.35MM LG) 2 COVER 1 HORN BUTTON 1 BUTTON COVER 3 INDICATOR ASSEMLBY 6 SCREW (M4-0.70 X 16MM, BX) 6 WELLNUT (M4-0.7 X 12.67MM LG) 1 ANALOG WATER TEMP GAUGE (BLACK) 1 ANALOG OIL PRESSURE GAUGE (BLACK) 1 ANALOG TACH (BLACK 1 FUEL GAUGE BLACK (VOLTAGE) 1 2.06" VOLTMETER GAUGE (BLACK) 1 DOME PLUG (.687)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. BLACK FACE GAUGES BEGIN WITH S/N: CMWRT80XVB0000089.

05

ID0229020

116

FOOT PEDAL RT80

4 7

9

11 10

2 3 5 7

1 6 8 05

ID0212525

117

FOOT PEDAL RT80

REF PART NO. NUMBER

QTY

1 324-722 2 319-365 3 106-848 4 300-8733 5 215-1941 6 106-385 7 106-992 8 106-386 9 105-865 10 107-092 11 105-079

1 1 4 1 1 4 6 2 2 2 2

DESCRIPTION

PEDAL MOUNT PROTECTIVE BAR FLG SCREW (M6-1.00 X 25MM) GROUND DRIVE PEDAL ONE AXIS 12V FOOT CONTROL, DEUTSCH FLG LOCKNUT (M6-1.00) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) BOLT (1/4-NC X 3/4", GD8) WASHER (.254") LOCK WASHER (1/4)

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING FOOT CONTROL 215-1537 USE KIT 190-2091, WHICH INCLUDES THE GROUND DRIVE FOOT CONTROL 215-1941 AND CONNECTORS. 2. BEGINS WITH S/N: CMWRT80XVD0000158.

NOTE:

05

ID0212525

118

SEAT CONTROLS RT80

12

10 12

12

11

10 11

12 3

13

3

12 2 14

13 2 12

12

1

6

9 6

6 7 4

08

5

8

ID0208360

119

SEAT CONTROLS RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 ONE AXIS 12V HAND CTRL, ORG KNOB DEUTSCH 2 OUTSIDE COVER 2 INSIDE COVER 1 LEVER 1 COMPRESSION SPRING 7 FLG LOCKNUT (M6-1.00) 1 FLG LK SCREW (M6-1.00 X 12MM) 1 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 WASHER (1/4") 4 BOLT (#10-32 X .75", BUT) 4 LOCK WASHER (#10) 10 FLG SCREW (M6-1.00 X 20MM) 4 CLIP NUT (M6-1.00) 1 ONE AXIS 12V HAND CTRL, YEL KNOB DEUTSCH

215-1943 324-569 324-568 308-895 115-645 106-385 106-986 107-582 105-095 105-649 195-418 106-161 106-574 215-1942

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2, & 4; SEE NOT SHOWN FOR SERVICE PART

SEE FOOTNOTES 1, 3, & 4; SEE NOT SHOW FOR SERVICE PART

NOT SHOWN:

500-2132 500-2198

KNOB, ORANGE KNOB (YELLOW)

FOOTNOTES:

1. IF REPLACING HAND CONTROL JOYSTICK 215-1536, USE KIT 190-2093 FOR GROUND DRIVE CONTROL AND KIT 190-2092 FOR ATTACHMENT CONTROL. 2. IF REPLACING HAND CONTROL JOYSTICK 215-1663 USE KIT 190-2093, WHICH INCLUDES GROUND DRIVE HAND CONTROL 215-1943 AND CONNECTORS. 3. IF REPLACING HAND CONTROL JOYSTICK 215-1664 USE KIT 190-2092, WHICH INCLUDES ATTACHMENT HAND CONTROL 215-1942 AND CONNECTORS. 4. BEGINS WITH S/N: CMWRT80XVD0000158.

NOTE:

08

ID0208360

120

CRUISE CONTROL RT80

5 4

1 2

3

01

ID0216945

121

CRUISE CONTROL RT80

REF PART NO. NUMBER

1 2 3 4 5

217-789 110-854 217-892 110-560 110-641

QTY

1 1 1 2 1

DESCRIPTION

REMARKS

ROCKER SWITCH SWITCH ACTUATOR GUARD POTENTIOMETER - AUTOCROWD POP RIVET (3/16" X 1/2", ALUM) KNOB (1/8", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0216945

122

REAR STEER INDICATOR RT80

5 4 3 2 6

1 7 17

FOOTNOTE 1

14

11

8 15

13 12

9

16

14

11 18

04

12

10

16

15

FOOTNOTE 2

ID0206225

123

REAR STEER INDICATOR RT80

REF PART NO. NUMBER

QTY

1 300-8528 2 115-480 3 313-554 4 105-284 5 106-103 6 106-987 7 106-353 8 300-8505 9 300-8509 10 105-1317 11 331-166 12 110-697 13 105-810 14 106-048 15 110-318 16 506-021 17 106-678 18 105-687

1 1 1 1 1 2 2 1 1 1 3 3 2 6 2 2 1 4

DESCRIPTION

REMARKS

INDICATOR MOUNT GRIP RING (.750") INDICATOR PLATE WASHER (3/16") BOLT (1/4-NC X 1/2", BUT SOC) FLG LK SCREW (M6-1.00 X 16MM) FLG NUT (M6-1.00) STEERING INDICATOR REAR STEER CABLE BRACKET CABLE BOLT-ON BACK-UP (.306") BOLT-ON CLAMP (.360") BOLT (#10-24 X 7/8", SOC) LOCKNUT (#10-24) BALL JOINT (#10-32, FM) NUT (#10-32) LOCKNUT (1/4-NF) SCREW (#10-24 X 3/4",PAN TORX)

NOT SHOWN:

FOOTNOTES:

1. USE HARDWARE IN DIFFERENTIAL TO ATTACH REF #9, 300-8509.

2. DRILL & TAP KNUCKLE TO ACCEPT REF #15, 110-318.

NOTE:

04

ID0206225

124

TDM SENSOR MOUNT RT80

8

5 6 7

1

2 3 4

01

ID0216933

125

TDM SENSOR MOUNT RT80

REF PART NO. NUMBER

QTY

350-2154 300-8366 107-451 215-1175 107-414 107-597 105-680 105-823 220-086

1 2 1 2 2 2 2 1

1 2 3 4 5 6 7 8

DESCRIPTION

TDM KIT BRACKET SHIM (.135") PROXIMITY SWITCH SCREW (M4-0.70 X 30MM,BUT SOC) WASHER (M4) NUT (M4, W/LK WSHR) FLG LK BOLT (5/16-NC X 3/4") TRENCH DEPTH METER

REMARKS

INCL'S REF NO. 1 THRU 8

FOR HARDWARE REFER TO "REAR PANEL" ID0210988.

NOT SHOWN:

213-075 213-168

TDM HARNESS PROX SWITCH JUMPER

FOOTNOTES:

NOTE:

01

ID0216933

126

NOTES:

ID0134963

127

HYDRAULICS

128

BACKFILL BLADE HYDRAULICS RT80 (SHOWN W/ REAR STEER)

POWER BEYOND 32 31

ATTACHEMT VALVE PRESSURE

PRESSURE TILT

RETURN REAR STEER

LIFT

SWING 30

2

FOOTNOTE 1

34

1

33 34 30

7

16

3

SWI

25 26

NG

22 14 28 13

9 23

17 26

15

8 12 4

11

5

9

18

29

SW ING

24 6

29

T TIL

12

27

26

02

29

20

10

21 19 10

LIF T

ID0211060

129

BACKFILL BLADE HYDRAULICS RT80 (SHOWN W/ REAR STEER) REF PART NO. NUMBER

QTY

1 155-254 2 154-403 3 154-220 4 154-265 5 154-296 6 154-278 7 154-293 8 154-316 9 154-252 10 154-226 11 154-335 12 154-275 13 154-916 14 154-916 15 154-916 16 154-771 17 154-916 18 153-973 19 154-921 20 515-310 21 153-073 22 515-310 23 515-310 24 154-916 25 117-210 26 117-672 27 117-409 28 117-198 29 150-2287 30 154-235 31 157-324 32 154-274 33 154-745 34 117-395

3 3 3 2 2 1 1 1 3 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 4 2 1 1 1 2

DESCRIPTION

REDUCER (06S-04SF) CONNECTOR (04S-04O, XL) CONNECTOR (04O-06S) UNION RUN TEE (04OFX-04O-04O) CAP (04OF) CONNECTOR (04S-04O) BRANCH TEE (04S-04O-04O) RUN TEE (04S-04O-04O) CONNECTOR (04S-04O90) CONNECTOR (04O-06S90) CONNECTOR (04O-04O) BK CONNECTOR (04O-04OBK) HOSE (04OFX90S-120"-3000) HOSE (04OFX90S-120"-3000) HOSE (04OFX90S-120"-3000) HOSE (04OFX90-110"-3000) HOSE (04OFX90S-120"-3000) HOSE (04OFX45-54"-3000-AR) HOSE (04OFX-54"-3000-AR) HOSE (04OFX45-22"-5000) HOSE (04OFX45-28"-3000) HOSE (04OFX45-22"-5000) HOSE (04OFX45-22"-5000) HOSE (04OFX90S-120"-3000) ABRASION SLEEVE (1.25" X 100") ABRASION SLEEVE (1.00" X 20"") ABRASION SLEEVE (1.00" X 28") ABRASION SLEEVE (2.07" X 102") CONNECTOR (04O-04OF90) CONNECTOR (08S-08O90) HOSE (08OFX90S-53"-3000) CONNECTOR (08O-08O) HOSE (08OFX-50"-3000) ABRASION SLEEVE (1.25" X 50")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PUMP MOUNT" ID0210987 OR "PRIORITY VALVE PLUMBING" ID0206906 FOR MORE INFO.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS FOR UNITS NOT EQUIPPED WITH REAR STEER, THE VALVE WILL LOOK SIMILAR, BUT WILL NOT HAVE THE SECTION MARKED REAR STEER

02

ID0211060

130

PLUMBING

PRIORITY VALVE/STEERING VALVE RT80

16

17

10 11

16

STEERING VALVE 10

17

16

30 19

OIL COOLER 27 28

29 18 11 15 7

3

20 6

11

1

14

12

STEERING CYLINDER 26

23 25

14 22

5 4 10 TANK 9

8

13

2 24

03

21

ID0206906

131

PLUMBING

PRIORITY VALVE/STEERING VALVE RT80 REF PART NO. NUMBER

QTY

1 157-917 2 106-566 3 106-574 4 158-681 5 105-095 6 300-8142 7 106-266 8 150-1416 9 157-769 10 154-252 11 154-222 12 154-322 13 514-160 14 150-2227 15 117-622 16 154-276 17 154-227 18 154-838 19 159-821 20 515-707 21 154-740 22 154-730 23 154-730 24 154-674 25 157-937 26 514-378 27 154-295 28 154-327 29 117-214 30 154-228

1 4 4 1 4 1 4 1 1 3 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

PRIORITY VALVE SCREW (M6-1.00 X 70MM) CLIP NUT (M6-1.00) RELIEF VALVE (AUXILIARY) WASHER (1/4") VALVE BRACKET FLG NUT (M10-1.50) HARDLINE (04) BRANCH TEE (08S-08O-04O) CONNECTOR (04S-04O90) CONNECTOR (06O-08S) CONNECTOR (08O-10S90) BRANCH TEE (08S-08O-04O) CONNECTOR (04O-06BS) ABRASION SLEEVE (1.25" X 20") CONNECTOR (04O-08S90) CONNECTOR (06O-08S90) HOSE (08FX90-44"-3000) HOSE (04OFX90M-36"-3000) HOSE (06OFX90S-32"-3000) HOSE (08OFX90S-26"-3000) HOSE (04OFX45-66"-3000) HOSE (04OFX45-66"-3000) HOSE (08OFX-24"-3000) HOSE (06OFX45-29"-3000) BRANCH TEE (08O-10S-08S) BK RUN TEE (08O-08O-08OBK) CAP (08OF) ABRASION SLEEVE (1.25" X 40") UNION (06O-06OFX90)

REMARKS

REFER TO FOOTNOTE 1

REFER TO FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PUMP MOUNT" ID0210987 FITTINGS. 2. REFER TO "OIL COOLER HYDRAULICS" ID0198089.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0206906

132

HYDRAULIC FILTER RETURN RT80

4

3

12 2

TO OIL COOLER

5 6 10 7 11

9

1 8

11 10 TO HYD. TANK

02

ID0216157

133

HYDRAULIC FILTER RETURN RT80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 HYD OIL FILTER (20SF-20SF) 1 BRACKET 3 FLG LK BOLT (3/8-NC X 3/4) 2 FLG NUT (M10-1.50) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 S/O BR TEE (20S-16H-12H-06S) 1 S/O COUPLER (20S-20H) 27 BULK HOSE (3/4", SOLD PER 1") 19 BULK HOSE (1-1/4", SOLD PER 1") 2 WORM CLAMP (1/2" TO 1-1/4") 2 WORM CLAMP (1" TO 1-3/4") 1 QDC ADAPTER (02-06S)

157-345 322-940 105-825 106-266 107-002 159-638 155-004 116-636 116-587 110-026 111-011 159-147

DESCRIPTION

REMARKS

USE FILTER REPLACEMENT 153-792

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0216157

134

SHIFT MANIFOLD RT80

TRANS. LO

12

MOTOR SHIFT

TRANS. HI SUPPLY

1 4

MOTOR SHIFT

6

5 2

11

8 14 HI LO

15

13

17

16

8

3

9 7

TRANSMISSION SHIFT CYL.

10

RETURN

06

ID0216156

135

SHIFT MANIFOLD RT80

REF PART NO. NUMBER

QTY

1 159-554 2 107-801 3 106-595 4 106-385 5 154-278 6 154-277 7 154-474 8 154-252 9 153-799 10 153-799 11 153-491 12 515-093 13 110-333 14 106-266 15 150-2294 16 515-729 17 154-220

1 2 2 2 1 1 1 2 1 1 1 1 2 2 2 1 1

DESCRIPTION

MANIFOLD (3-SP) WASHER (M6) SCREW (M6-1.00 X 60MM) FLG LOCKNUT (M6-1.00) CONNECTOR (04S-04O) CONNECTOR (04S-04O, .062 ORF) CONNECTOR (04S-04O90, XL) CONNECTOR (04S-04O90) HOSE (04OFX90S-38"-3000) HOSE (04OFX90S-38"-3000) HOSE (04OFX45-38"-3000-AR) HOSE (04OFX90-42"-3000) BOLT-ON CLAMP (1") FLG NUT (M10-1.50) FITTING (M10-1.0 X -04O) HOSE (04OFX90-52"-3000) CONNECTOR (04O-06S)

REMARKS

SEE FOOTNOTE 1

REFER TO RETURN MANIFOLD, ID0215703.

NOT SHOWN:

FOOTNOTES:

1. USES COIL, 214-491, AS A SERVICE PART AT QTY=3

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0216156

136

GROUND DRIVE HYDRAULICS RT80

FRONT VIEW SHOWING ORIENTATION OF LOCKOUT VALVE REF#13

8 9 1

8

2

6 7

3 4 10

5

2

3

11

12 13 15 03

14 ID0214989

137

GROUND DRIVE HYDRAULICS RT80

REF PART NO. NUMBER

QTY

1 150-2741 2 105-244 3 105-840 4 154-294 5 154-292 6 150-2309 7 153-076 8 154-367 9 154-457 10 154-271 11 154-459 12 154-343 13 155-623 14 154-220 15 154-296

1 2 2 1 1 1 1 2 1 2 2 2 1 2 2

DESCRIPTION

PISTON MOTOR, 50/31CC VARIABLE WASHER SCREW (M14-2.0 X 40MM) BRANCH TEE (12S-12O-12O) RUN TEE (12S-12O-12O) HOSE (12OFX90S-22"-5000) HOSE (12OFX90S-28"-5000) CONNECTOR (12O-16S) UNION (12O-12OFX90) REDUCER NUT (12OF) REDUCER STEM (06O) UNION (06S-06OFX90) DOUBLE LOCKOUT VALVE CONNECTOR (04O-06S) CAP (04OF)

REMARKS

REFER TO SHIFT MANIDOLD, ID0216156.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

03

ID0214989

138

FLUSHING/CHARGE/CASE DRAIN RT80

14 13

12 13

15 13

9 TO STEERING VALVE

10 TO HYD. FILTER

11 7

8 6

A 12

2 4

B

1

5

13

3

01

DETAIL A

DETAIL B ID0216159

139

FLUSHING/CHARGE/CASE DRAIN RT80

REF PART NO. NUMBER

QTY

1 158-939 2 106-385 3 107-025 4 159-388 5 150-2297 6 154-737 7 154-345 8 159-157 9 154-444 10 154-269 11 158-576 12 155-174 13 110-026 14 116-636 15 116-636

1 FLOW REGULATOR 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 50MM) 1 CHECK VALVE (06S-06O) 1 S/O TEE (06S-12H90-06O-12H90L) 1 HOSE (06OFX90-17"-3000) 1 RUN TEE (06S-06O-06O) 1 QDC ADAPTER (02-06OF) 1 UNION (12S-12OFX90) 1 CONNECTOR (12S-12O) 1 CHECK VALVE (12SF-12SF) 2 S/O COUPLER (12S-12H90) 4 WORM CLAMP (1/2" TO 1-1/4") 40 BULK HOSE (3/4", SOLD PER FT.) 60 BULK HOSE (3/4", SOLD PER FT.)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0216159

140

TANK RETURN/SUCTION

RT80 BEGINS WITH S/N: CMWRT80XKB0000086

12

13

11 REFER TO FOOTNOTE 1 8 1

7 3 3

2

4

9

REFER TO FOOTNOTE 1

5

02

10

4

6

ID0251165

141

TANK RETURN/SUCTION

RT80 BEGINS WITH S/N: CMWRT80XKB0000086 REF PART NO. NUMBER

QTY

1 150-2298 2 514-184 3 111-027 4 111-011 5 116-587 6 115-733 7 116-460 8 115-687 9 155-168 10 155-195 11 153-770 12 159-688 13 214-854

1 S/O COUPLER (24S-20H-16H) 1 S/O COUPLER (24S-20HSB90) 2 T-BOLT CLAMP (1.25" - 1.50") 2 WORM CLAMP (1" TO 1-3/4") 36 BULK HOSE (1-1/4", SOLD PER 1") 31 ABRASION SLEEVE(SOLD PER FOOT) 30 BULK HOSE (1", SOLD PER FT.) 28 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 S/O COUPLER (20S-20H90) 1 S/O COUPLER (20S-16H90) 1 REDUCER (12S-8SF) 1 REDUCER (12S-04N) 1 TEMPERATURE SWITCH(1/4NPT,MALE)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PUMP MOUNT" BEGINS WITH S/N: CMWRT80XKB0000086. (ID0251164).

NOTE:

02

ID0251165

142

TANK RETURN/SUCTION RT80 ENDS WITH S/N___________.

FOOTNOTE 2 5 6

4

8 13 9

1 2 FOOTNOTE 1

11

3

9

10

10

7

03

12

ID0216158

143

TANK RETURN/SUCTION RT80 ENDS WITH S/N___________.

REF PART NO. NUMBER

QTY

1 150-2298 2 514-184 3 155-197 4 153-770 5 159-688 6 214-854 7 116-587 8 116-460 9 111-027 10 111-011 11 155-149 12 115-733 13 115-687

1 S/O COUPLER (24S-20H-16H) 1 S/O COUPLER (24S-20HSB90) 1 REDUCER (12S-16H45) 1 REDUCER (12S-8SF) 1 REDUCER (12S-04N) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 36 BULK HOSE (1-1/4", SOLD PER 1") 30 BULK HOSE (1", SOLD PER FT.) 2 T-BOLT CLAMP (1.25" - 1.50") 2 WORM CLAMP (1" TO 1-3/4") 1 S/O COUPLER (16S-20H90) 31 ABRASION SLEEVE(SOLD PER FOOT) 28 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. REFER TO "RETURN MANIFOLD HYDRAULICS" ID0215703 FOR MORE INFO. 2. REFER TO "POWER STEERING VALVE HYDRAULICS" ID0206906 FOR MORE INFO.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0216158

144

RETURN MANIFOLD RT80

8 15

TO TANK

8

16

12

7

10

7

14 11

5

9

6

GRD. DRV. MOTOR 4

18 17

19 3

2

02

13

1

ID0215703

145

RETURN MANIFOLD RT80

REF PART NO. NUMBER

QTY

1 150-2310 2 105-003 3 159-156 4 117-717 5 149-858 6 153-307 7 154-255 8 150-2776 9 154-748 10 154-930 11 515-718 12 154-331 13 149-222 14 154-234 15 154-236 16 154-675 17 154-233 18 154-256 19 154-296

1 2 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1

DESCRIPTION

MANIFOLD FLG LOCKNUT (5/16-NC) QDC ADAPTER (02-040F) ABRASION SLEEVE (1.00" X 40"") HOSE (04OFX90-31"-3000) HOSE (04OFX90-38"-3000) UNION (04O-04OFX90) FITTING (04S-04O, LONG) HOSE (08OFX45-23"-3000) HOSE (08OFX45-36"-3000) HOSE (08OFX90-42"-3000) PLUG (08O) HOSE (080FX45-42"-3000) CONNECTOR (08O-12S) CONNECTOR (08O-12S90) HOSE (08OFX-40"-3000) CONNECTOR (08S-08O) UNION (08O-08OFX90) CAP (04OF)

REMARKS

REFER TO SHIFT MANIFOLD, ID0216156.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0215703

146

ATTACHMENT PUMP HYDRAULICS RT80

4 2 3

1

HIGH PRESSURE SIDE

5

01

ID0214990

147

ATTACHMENT PUMP HYDRAULICS RT80

REF PART NO. NUMBER

1 2 3 4 5

515-362 515-362 154-289 154-287 154-334

QTY

1 1 1 1 2

DESCRIPTION

HOSE (16OFX45S-49"-6000) HOSE (16OFX45S-49"-6000) CONNECTOR (16S-16O90, XL) CONNECTOR (16S-16O90) PLUG (16O)

REMARKS

HIGH PRESSSURE SIDE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0214990

148

REAR STEER HYDRAULICS RT80

5 3

2 4

5

1 4

02

ID0216944

149

REAR STEER HYDRAULICS RT80

REF PART NO. NUMBER

1 2 3 4 5

515-257 515-257 117-215 150-2227 154-226

QTY

1 1 1 2 2

DESCRIPTION

REMARKS

HOSE (04OFX90S-54"-3000) HOSE (04OFX90S-54"-3000) ABRASION SLEEVE (1.25" X 46") CONNECTOR (04O-06BS) CONNECTOR (04O-06S90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0216944

150

NOTES:

ID0134963

151

ELECTRICAL

152

BACK UP ALARM RT80

4 3 2

1 6

04

ID0220073

153

BACK UP ALARM RT80

REF PART NO. NUMBER

QTY

350-2155 306-602 157-645 214-104 214-103 106-386 106-381

1 2 2 1 2 2

1 2 3 4 5* 6

DESCRIPTION

RT80 BACKUP ALARM ALARM WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL (2-WAY) MALE CONNECTOR FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM)

REMARKS

INCL. REF #'S 1 THRU 6

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0220073

154

2-POST ROPS LIGHT KIT

5 3

1

4 2

6

3 1

5

1

4 2

3

5

4

A

809-146

155

2-POST ROPS LIGHT KIT REF PART NO. NUMBER

1 2 3 4 5 6

191-383 107-087 323-596 105-814 331-568 217-007 323-595

QTY

DESCRIPTION

REMARKS

- 2-POST LIGHT KIT 6 U-BOLT (3/8-NC X 5") 2 FRONT LIGHT BRACKET 12 FLG LOCKNUT (3/8-NC) 3 LIGHT BAR 3 WORKING LIGHT (CLEAR, RECT) 1 REAR LIGHT BRACKET

FOOTNOTES

NOTE:

A

809-146

156

4-POST ROPS LIGHT KIT

1

4 5

2

4

3 4 2 3

1

4 2

1

A

809-148

157

4-POST ROPS LIGHT KIT REF PART NO. NUMBER

1 2 3 4 5

191-384 217-007 331-568 324-409 111-142 323-511

QTY

DESCRIPTION

REMARKS

- 4-POST LIGHT KIT 3 WORKING LIGHT (CLEAR, RECT) 3 LIGHT BAR 2 FRONT LIGHT BRACKET 4 CABLE CLAMP (.375") 1 REAR LIGHT BRACKET

FOOTNOTES

NOTE:

A

809-148

158

COLD START KIT RT80

11 9

1

2

8

7 6 10 12 3

4 5

03

ID0221798

159

COLD START KIT RT80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

350-2247 215-061 215-1497 105-185 106-048 213-245 106-224 107-744 110-754 211-317 215-1496 106-138 213-244

QTY

1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

COLD START KIT HEATER PLUG COLD START JUMPER HARNESS BOLT (#10-24 X 1/2", RD SLT) LOCKNUT (#10-24) BASE/PEDESTAL FLG SCREW (M6-1.00 X 10MM) WASHER (M6) CLAMP (5/16") BK/AMI 50 AMP FUSE HARNESS, COLD START NUT (M5-.80) GL.TIME CONTR. UNIT

REMARKS

INCL'S REF NO.'S 1 THRU 10

USE CMW NUT 506-021 FOR REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0221798

160

NOTES:

ID0134963

161

MISCELLANEOUS

162

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

163

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

164

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

165

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

166

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

167

168

RT80 Related Publications Component

Ass’y

P/N

Model: RT80 .................. Parts Manual ........................................................... ........... 053-1271 RT80 .................. Operators Manual ................................................... ........... 053-1343 RT80 ................... Repair Guide (Service Manual) .............................. ................ N/A RT80 .................. Technical Supplement ............................................ ........... 053-1340 Engine: Deutz .................. Parts Manual .................................................. 195-1082 ... 053-1341 Deutz ................... Operators Manual .................................................... ........... 053-1342 Deutz ................... Service (Shop) Manual ............................................ ........... 053-1244

Filters Engine: Air Filter Parts Ass’y ........................................................................................... 194-484 Element (primary) ................................................................................ 194-830 Element (secondary) ........................................................................... 194-577 Oil Filter Element (spin-on) - Deutz ..................................................................... 195-849 Fuel Filter Element (spin-on)Primary .................................................................. 195-807 Fuel Filter Element (spin-on)Secondary .............................................................. 194-491

Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ....................................... 153-792

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ...................................... 190-052

VER.03

ID0226432

169

ID0040564

170

ID0135281