Ditch Witch RT80 Tier 4 Deutz® TD3.6L4 Parts Manual 053-2785 PDF

RT80 Deutz® TD3.6L4

Parts Manual

Issue 13, volume 1 of 2

053-2785

1

RT80

with Tier 4 engine, equipped with tires or tracks ISSUE NO. 13PL-12/22 For Replacement Copy Order P/N 053-2785

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: RT80 T4, tires and tracks

Copyright 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS _______________________ Volume 1 Decals Location – RT80 T4 Tires & Tracks .................... 8 Location – RT80 T4F .................................... 10 Location – RT80Q T3, T4 ............................... 14

Transmission – Brake Caliper ....................... 50 Transmission – Housing .............................. 46 Transmission – Shafts & Gears ..................... 48 Transmission – T4 Tracks& Tires ................... 44

Frame Components Engine Components Air Barrier .................................................. 40 Air Filter..................................................... 22 Cooling System ......................................... 20 Engine – Right, T4 Tracks & Tires ................... 34 Engine/Mounts – T4 Tracks & Tires ............... 32 Exhaust – LRC .......................................24, 26 Exhaust – T4 Tracks & Tires ........................... 30 Exhaust ..................................................... 28 Expansion Tank ......................................... 38 Fuel Filters/Fuel Lines ............................... 36

Powertrain Axle, Front – Narrow HD ............................. 56 Axle, Front – Narrow Standard ..................... 52 Axle, Front – Tracks, Wide ............................ 60 Axle, Rear – Narrow HD ............................... 58 Axle, Rear – Narrow Standard ...................... 54 Axle, Rear – Saw Lockout, Narrow SD/HD ........ 94 Axle, Rear – Tracks, Wide ............................. 62 Axle – Bevel Gear/Pinion Set .......................... 78 Axle – Differential ......................................... 82 Axle – Differential Lock .................................. 80 Axle – Double Joint, Narrow HD ...................... 86 Axle – Double Joint, Narrow SD ....................... 84 Axle – Double Joint, Wide .............................. 88 Axle – Housing, Narrow HD/SD ....................... 66 Axle – Housing, Wide .................................... 68 Axle – Red. Gear, Narrow HD/Wide ................. 72 Axle – Red. Gear, Narrow SD .......................... 70 Axle – Swivel Housing/Steer Cyl, Narrow SD/HD . 90 Axle – Swivel Housing/Steer Cyl, Wide ............. 92 Axle – Wheel Hub, Narrow HD/SD ................... 74 Axle – Wheel Hub, Wide ................................ 76 Drive Shaft................................................. 64

2-Post ROPS............................................. 152 4-Post ROPS..................................... 154, 156 Backfill Blade Pivot .................................. 116 Backfill Blade/Lift Arm ............................ 118 Cable Guide – 2-Post ROPS ........................ 162 Cable Guide – 4-Post ROPS ........................ 160 Firewall .................................................... 124 Front Tunnel ............................................ 130 Fuel Tank ................................................. 134 Hood Panels/Cowl ........................... 120, 122 Left Cradle/Hyd. Reservoir ...................... 128 Parking Brake .......................................... 126 Rear Panel ............................................... 158 Right Cradle/Foot Pedal .......................... 132 Right Fender .................................... 148, 150 Rollers – T3, T4 Tracks ................................ 106 Rollers – T4 Tracks ..................................... 104 Rotation Stop .......................................... 112 Seat Mount ..................................... 136, 138 Seat/Arms ....................................... 140, 142 Throttle ........................................... 144, 146 Tire Options............................................... 98 Track Drive – T3, T4 .................................. 102 Track Drive – T4 ....................................... 100 Track Tensioner – T3, T4 ........................... 110 Track Tensioner – T4................................ 108 Weight Rack ............................................ 114

ID0383889

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CONTENTS _______________________ Volume 2 Control Components Console.................................................... 166 Display/Dash Panel ................................. 168 Firewall Top Plate.................................... 172 GPS Kit – CLM3000 .................................... 174 GPS/Telematics ....................................... 176 GPS Transmitter ...................................... 178 Rear Steer Indicator ................................ 188 Rear Steer Sensor – Tracks and Tires .. 180, 182 Rear Steer Sensor – Tracks, Wide....... 184, 186 Rocker Switches ...................................... 170

Hydraulics Attachment Drive .................................... 218 Auxiliary Manifold – No Attachments ......... 230 Auxiliary Manifold – w/Backhoe ................ 232 Auxiliary Manifold – w/Reel Carrier ........... 234 Backfill Blade ........................................... 198 Cylinder – 2”x1”x3.38” ............................... 222 Cylinder – 2”x1.25”x8” ............................... 224 Cylinder – 3”x1.75”x7.5” ............................ 220 Cylinder – 3”x1.75”x8” ............................... 226 Filter Return ............................................ 210 Ground Drive ................................... 206, 208 Motor Shift/Diff Lock – Narrow ................ 200 Motor Shift/Diff Lock – Wide ................... 202 Oil Cooler ................................................ 204 Priority Valve ........................................... 214 Pump Stack.............................................. 196 Rear Steer................................................ 216 Return Manifold ...................................... 212 Schematics .............................................. 192 Valve Service Parts .................................. 228

Electrical Batteries/Cables ............................................ 268 Battery Installation ........................................ 286 Console Harness ............................................ 264 Diagram – Alternator Cable ............................. 280 Diagram – Backhoe ......................................... 276 Diagram – Backhoe Light Harness..................... 274 Diagram – Console Harness ............................. 258 Diagram – Frame Harness ............................ 250 Diagram – Front Attachment Jumper ................ 272 Diagram – Hydraulic Filter Harness ................... 282 Diagram – Reel Carrier Harness ........................ 270 Engine Harness .............................................. 266 Fuel Sender Harness/Combo Harness ........... 288 Schematic....................................................... 238 Work Light ..................................................... 284

Accessories Backhoe Counterweight ................................ 296 Flasher Light................................................... 292 Tape Dispenser .............................................. 294

Miscellaneous Filters....................................................... 306 Optional Kits ........................................... 306 Related Publications ............................... 306 Replacement O-Ring Chart ..................... 305 Torque Information ................................ 300 Warranty Registration ............................ 308

ID0383889

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DECALS

8

DECAL LOCATION RT80 T4 TIRES AND TRACKS BEGINS WITH: DWPRT80BLK0000001

15

25

20

39

3 30 11 1 22

35 6

8 8 17 38 18

28

34

21

29 38

2

24

33

14

19

29 26

11

16

36

5

23

8

9 8

4 38 10 34 28 12 13

32 27

04

38

7

31

ID0498915

9

DECAL LOCATION RT80 T4 TIRES AND TRACKS BEGINS WITH: DWPRT80BLK0000001 REF PART NO. NUMBER

270-8025 1 270-6858 2 700-063 3 270-6911 4 700-138 5 270-7866 6 270-7867 7 274-291 8 274-318 9 270-6738 10 270-5359 11 270-6703 12 270-5127 13 270-6733 14 270-5742 15 270-7945 16 270-5117 17 270-5118 18 270-5119 19 270-5120 20 270-5121 21 270-5122 22 270-5123 23 270-5124 24 270-4520 25 270-7991 26 700-123 27 270-5131 28 700-217 29 701-355 30 701-303 31 270-7021 32 270-6964 33 270-6968 34 700-137 35 700-143 36 270-6978 37 270-7792 38 270-2318 39 270-8178 40 270-8213

QTY

1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 4 1 1

DESCRIPTION

DECAL KIT - RT80 GRAY SERVICE ISO DIESEL HYDRAULIC OIL CAP WARNING ONE CALL NOTIFICATION ISO IGNITION RT80 GRAY RT MODEL ID RT80 GRAY LFT MODEL ID SOUND POWER TIE DOWN LOCATION GRAY LOGO 4.25” X 3.63” FUSE/RELAY BLOCK GRAY LOGOTYPE 24” X 4.1” BATTERY LUBRICATION CHART ISO WARNING NO ETHER/STARTER FLUID ISO BACK FILL/CRUISE CONTROL GROUND DRIVE ATTACHMENT CONTROL DIFFERENTIAL LOCK TRANSMISSION SHIFT LEFT DASH PANEL RIGHT DASH PANEL LEFT SIDE PANEL VENTS RIGHT SIDE PANEL VENTS PARKING BRAKE THROTTLE/REAR STEER ATTACHMENT OVERLAY BATTERY DISCONNECT WARNING MOVING PARTS ISO CAUTION HOT PARTS ISO WARNING ROLLOVER ISO NOTICE OIL LEVEL ISO NOTICE ELECTRICAL SYSTEM ISO NOTICE HYDRAULIC OIL LEVEL ISO WARNING FALL POSSIBLE ISO WARNING READ MANUAL ISO NOTICE COOLANT ISO OPERATOR MANUAL REPLACEMENT ISO CAUTION CRUSHING WEIGHT ISO RED HI VIS 1.5” REFLECTORS 811 LOGO

REMARKS

SEE FOOT NOTE 1

SEE FOOT NOTE 2

LOCATE ON TOP OF AIR BREATHER FILTER

LOCATE INSIDE MANUAL BOX NOT PART OF KIT. TBS OR URETHANE FILLED TIRES ONLY APPLY TO LEFT DASH PANEL

FOOTNOTES 1. NOT PART OF KIT. 2. INSTALL TO OUTSIDE OF FUSE COVER.

04

ID0498915

10

DECAL LOCATION RT80 T4F ENDS WITH:

25

14

15 20

3

30 11 1

35 6

8

17 18

34 24 33 8 29 22

07

2

28

ID0377790

11

DECAL LOCATION RT80 T4F ENDS WITH:

21 19 29 26 36 11 5

8

9

16 4 10 34 12 8

32 27 7

07

31

38

13

28

23

ID0377790

12

DECAL LOCATION RT80 T4F ENDS WITH: REF PART NO. NUMBER

270-6722 1 270-5337 2 700-063 3 700-133 4 700-138 5 270-6662 6 270-6663 7 274-291 8 274-318 9 270-5007 10 270-5359 11 270-5368 12 270-5127 13 270-6732 14 274-087 15 270-5116 16 270-5117 17 270-5118 18 270-5119 19 270-5120 20 270-5121 21 270-5122 22 270-5123 23 270-5124 24 270-4520 25 270-5398 26 700-123 27 270-5131 28 273-546 29 275-355 30 275-303 31 275-400 32 275-033 33 270-1023 34 273-487 35 273-475 36 273-452 37 270-6406 38 273-459

QTY

1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1

DESCRIPTION

DECAL KIT - RT80 T4F SERVICE ULTRA LOW SULFUR FUEL HYDRAULIC OIL CAP WARNING ONE CALL NOTIFICATION IGNITION RT80 MODEL ID RT80 MODEL ID SOUND POWER TIE DOWN LOCATION LOGO FUSE/RELAY BLOCK LOGOTYPE BATTERY LUBRICATION CHART REAR STEER INDICATOR BACK FILL/CRUISE CONTROL GROUND DRIVE ATTACHMENT CONTROL DIFFERENTIAL LOCK TRANSMISSION SHIFT LEFT DASH PANEL RIGHT DASH PANEL LEFT SIDE PANEL VENTS RIGHT SIDE PANEL VENTS PARKING BRAKE THROTTLE/REAR STEER ATTACHMENT OVERLAY BATTERY DISCONNECT WARNING MOVING PARTS CAUTION HOT PARTS WARNING ROLLOVER NOTICE ENGINE OIL NOTICE ELECTRICAL SYSTEM NOTICE HYDRAULIC OIL LEVEL WARNING FALL POSSIBLE WARNING READ MANUAL NOTICE COOLANT OPERATOR MANUAL REPLACEMENT WARNING NO ETHER/STARTER FLUID

REMARKS

SEE FOOT NOTE 1 SEE FOOT NOTE 2

LOCATE INSIDE MANUAL BOX LOCATE ON TOP OF AIR BREATHER FILTER

FOOTNOTES 1. NOT PART OF KIT. 2. INSTALL TO OUTSIDE OF FUSE COVER.

07

ID0377790

13

14

DECAL LOCATION RT80Q T3,T4 ENDS WITH:

25

14

15

20

3 11 1

35 6 8

17 18 40 34 24 33 2

8 40 22

10

29

28

ID0313698

15

DECAL LOCATION RT80Q T3,T4 ENDS WITH:

39

30 21 29 19

36 26 11 5

8

9

16 4 40 10 34 12 32

8 27 7

10

31

40

38

13

28

23

ID0313698

16

DECAL LOCATION RT80Q T3, T4 ENDS WITH: REF PART NO. NUMBER

270-5462 1 270-5337 2 700-063 3 700-133 4 700-138 5 270-5424 6 270-5425 7 274-291 8 274-318 9 270-5007 10 270-5359 11 270-5368 12 270-5127 13 270-4846 14 274-087 15 270-5116 16 270-5117 17 270-5118 18 270-5119 19 270-5120 20 270-5121 21 270-5122 22 270-5123 23 270-5124 24 270-4520 25 270-5398 26 700-123 27 270-5131 28 273-546 29 275-355 30 275-303 31 275-400 32 275-033 33 270-1023 34 273-487 35 273-475 36 273-452 37 270-6406 38 273-459 39 270-6773 40 270-2732

QTY

1 1 1 1 1 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 4

DESCRIPTION

DECAL KIT - RT80 ULTRA LOW SULFUR FUEL HYDRAULIC OIL CAP WARNING ONE CALL NOTIFICATION IGNITION RT80Q RT MODEL ID RT80Q LT MODEL ID SOUND POWER TIE DOWN LOCATION LOGO FUSE/RELAY BLOCK LOGOTYPE BATTERY LUBRICATION CHART REAR STEER INDICATOR BACK FILL/CRUISE CONTROL GROUND DRIVE ATTACHMENT CONTROL DIFFERENTIAL LOCK TRANSMISSION SHIFT LEFT DASH PANEL RIGHT DASH PANEL LEFT SIDE PANEL VENTS RIGHT SIDE PANEL VENTS PARKING BRAKE THROTTLE/REAR STEER ATTACHMENT OVERLAY BATTERY DISCONNECT WARNING MOVING PARTS CAUTION HOT PARTS WARNING ROLLOVER NOTICE ENGINE OIL NOTICE ELECTRICAL SYSTEM NOTICE HYDRAULIC OIL LEVEL WARNING FALL POSSIBLE WARNING READ MANUAL NOTICE COOLANT OPERATOR MANUAL REPLACEMENT WARNING NO ETHER/STARTER FLUID PATENT WARNING CONTENTS UNDER PRESSURE

REMARKS

SEE FOOT NOTE 1 SEE FOOT NOTE 2

LOCATE INSIDE MANUAL BOX LOCATE ON TOP OF FILTER

FOOTNOTES 1. NOT PART OF KIT. 2. INSTALL TO OUTSIDE OF FUSE/RELAY BLOCK COVER

10

ID0313698

17

18

NOTES:

ID0134963

19

ENGINE COMPONENTS

20

COOLING SYSTEM

RT80 T4 TRACKS & TIRES

3 11

10 9 1 7 12 9

4

10

2

13 21

22

15 7 9 5

6

20

13

15

8

14 12

9

21 23

19

05

17 16

18

ID0309656

21

COOLING SYSTEM

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

REMARKS

195-1335 1 COMBINATION COOLER (RAD/HOC) 300-7910 1 FAN SHROUD 301-4094 1 TOP RADIATOR BRACE 362-1338 2 AIR BARRIER 362-1741 2 INSULATION, 1 SIDE FOIL (1 X 3 X 19) 115-399 40 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 116-128 3 SHOCK MOUNT 106-997 3 FLG LK SCREW (M10-1.50 X 60MM) 105-118 12 WASHER (3/8") 106-266 3 FLG NUT (M10-1.50) 106-992 2 FLG LK SCREW (M8-1.25 X 25MM) 106-232 8 SCREW (M8-1.25 X 16MM) 106-386 3 FLG LOCKNUT (M8-1.25) 110-332 1 BOLT-ON CLAMP (1-5/8") 106-162 5 FLG SCREW (M8-1.25 X 20MM, GD8) 106-379 5 FLG LK SCREW (M6-1.00 X 20MM) 105-630 5 NUTSERT(M6X1.0).70-4.20THK 323-461 1 STRAP 362-1521 1 AIR BARRIER 195-1800 1 FAN SPACER 105-091 8 LOCK WASHER (5/16") 195-1626 1 FAN (19" PULLER 40P) 107-334 4 SCREW (M8-1.25 X 25MM,BUT SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0309656

22

AIR FILTER

RT80 T4 TRACKS & TIRES

1

15 5

2 3 4

8

11 12 14 13

7 12 8

10

9

06

ID0309017

23

AIR FILTER

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 7 8 9 10 11 12 13 14 15

1 AIR FILTER ASSEMBLY-HOR. PSD08 STYLE 4 FLG LK SCREW (M6-1.00 X 20MM) 1 STREET ELBOW (02N-02NF90) 1 GRADUATED RESTRICTION INDICATOR (20"H2O) 1 AIR INTAKE HOSE 1 TEE (44H-44H-14H, 3.5") 2 T-BOLT CLAMP (3.06" - 3.38") 1 T-BOLT CLAMP (2.5") 1 TURBO INTAKE HOSE 9 BULK HOSE (7/8",SOLD PER FT) 2 WORM CLAMP (1/2" TO 1-1/4") 1 CLAMP, BOLT-ON ("P") 1 1/4" 1 FLG LK SCREW (M6-1.00 X 12MM) 1 T-BOLT CLAMP (3.75" - 4.06")

195-1892 106-379 156-241 195-1344 195-1893 150-3750 105-1358 110-815 195-1906 150-3786 110-026 105-1454 106-378 118-324

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SCREWS INTO TAPPED HOLE IN ENGINE

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS INCLUDE- 195-1934, PRIMARY ELEMENT; 195-1935, SECONDARY ELEMENT; 194-761, DISCHARGE VALVE

NOTE:

06

ID0309017

24

EXHAUST

RT80 T4/ RT80Q T4, LRC BEGINS WITH S/N_______

6 8

7

14 13 2 4 11

1

3

12 10 1 1 5 4

3

9

5

1

02

ID0489965

25

EXHAUST

RT80 T4/ RT80Q T4 BEGINS WITH S/N_______ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

106-162 14 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 8 FLG LOCKNUT (M8-1.25) 106-396 6 WASHER (M10, HARDENED) 107-001 6 FLG LK SCREW (M10-1.50 X 25MM) 107-135 6 CLIP NUT (M8-1.25) 195-1897 1 WELDMENT, FLEX TUBE 195-2022 1 MUFFLER, DEUTZ 3.6, AXIAL INLET 195-2663 1 EXHAUST OUTLET NOZZLE W/MOUNT TAB 301-4076 1 FUEL FILTER/EXHAUST BRACKET 301-4077 1 DOC BACK COVER PLATE 301-5305 1 WELDMENT, DOC/AIR FILTER MOUNT 362-1701 1 DOC BACK/RH SIDE INSULATION 362-2260 1 EXHAUST INSULATION BOOT 500-2468 1 GASKET, DEUTZ EXHAUST

REMARKS

LRC ONLY FORM EARS OVER MUFFLER W/ID0456917 DRAW RING

WRAP ENTIRE TUBE FROM CLAMP TO TRANSITION

NOT SHOWN:

SERVICE PARTS: 1. 195-2016 2. 195-1977 3. 195-2017 4. 195-2037

2.9/3.6L MUFFLER OUTLET AXIAL INLET ASSEMBLY U-BAND CLAMP GASKET

FOOTNOTES:

NOTE:

02

ID0489965

26

EXHAUST

RT80 T4/ RT80Q T4, LRC ENDS WITH S/N_______

2

1 3 9 10 4

5

13

8 7 5 5 12 10

13

6

12

5

05

ID0330116

27

EXHAUST

RT80 T4/ RT80Q T4 ENDS WITH S/N_______ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 12 13

DESCRIPTION

REMARKS

195-2022 1 MUFFLER, DEUTZ 3.6, AXIAL INLET 195-1897 1 WELDMENT, FLEX TUBE 362-2260 1 EXHAUST INSULATION BOOT 301-5305 1 WELDMENT, DOC/AIR FILTER MOUNT 106-162 14 FLG SCREW (M8-1.25 X 20MM, GD8) 301-4076 1 FUEL FILTER/EXHAUST BRACKET 301-4077 1 DOC BACK COVER PLATE 362-1701 1 DOC BACK/RH SIDE INSULATION 106-386 8 FLG LOCKNUT (M8-1.25) 107-001 6 FLG LK SCREW (M10-1.50 X 25MM) 107-135 6 CLIP NUT (M8-1.25) 106-396 6 WASHER (M10, HARDENED)

LRC ONLY

QTY

WRAP ENTIRE TUBE FROM CLAMP TO TRANSITION

NOT SHOWN:

SERVICE PARTS: 1. 195-2016 2. 195-1977 3. 195-2017 4. 195-2037

2.9/3.6L MUFFLER OUTLET AXIAL INLET ASSEMBLY U-BAND CLAMP GASKET

FOOTNOTES:

NOTE:

05

ID0330116

28

EXHAUST

BEGINS W/ S/N DWPRT80BAP0000182

8 9

14

15

7

3

1 12 4

5

4

13

10 1

5 4 1 1

02

11

6 2

ID0710905

29

EXHAUST

BEGINS W/ S/N DWPRT80BAP0000182 REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-162 14 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 3 106-386 8 FLG LOCKNUT (M8-1.25) 4 106-396 22 WASHER (M10, HARDENED) 5 107-001 6 FLG LK SCREW (M10-1.50 X 25MM, NLK) 6 107-135 6 CLIP NUT (M8-1.25) 7 195-1970 2 DOC MOUNTING BRACKET 8 195-2663 1 EXHAUST OUTLET NOZZLE W/MOUNT TAB 9 195-2946 1 WELDMENT, FLEX TUBE 10 300-11259 1 SHEET, FUEL FILTER MOUNT BRACKET 11 301-4077 1 DOC BACK COVER PLATE 12 301-5305 1 WELDMENT, DOC/AIR FILTER MOUNT 13 362-1701 1 DOC BACK/RH SIDE INSULATION 14 362-2260 1 EXHAUST INSULATION BOOT 15 500-2468 1 GASKET, DEUTZ EXHAUST

REMARKS

303-3691(FUEL FILTER BRKT) OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

S/NS DWPRT80BAP0000182, DWPRT80BLP0000183, DWPRT80BHP0000184, DWPRT80BEP0000185 WERE BUILT WITH 303-3691(1X) BRACKETS AS WELL AS 105-793(4X), 181-634(2X), 181-650(2X), 106-142(2X), 105-1980(2X)

02

ID0710905

30

EXHAUST

RT80 T4 TRACKS & TIRES ENDS W/ S/N_______

9 6

7 15 2

14

8 1

4

12 3

5

13 3 1 11

10 5 3 4 1 1

13

5

ID0308967

31

EXHAUST

RT80 T4 TRACKS & TIRES ENDS W/ S/N_______ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

106-162 14 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 8 FLG LOCKNUT (M8-1.25) 106-396 22 WASHER (M10, HARDENED) 107-001 6 FLG LK SCREW (M10-1.50 X 25MM) 107-135 6 CLIP NUT (M8-1.25) 195-1897 1 WELDMENT, FLEX TUBE 195-1970 2 DOC MOUNTING BRACKET 195-1971 1 DOC END CAP CLAMP 195-2663 1 EXHAUST OUTLET NOZZLE W/MOUNT TAB 301-4076 1 FUEL FILTER/EXHAUST BRACKET 301-4077 1 DOC BACK COVER PLATE 301-5305 1 WELDMENT, DOC/AIR FILTER MOUNT 362-1701 1 DOC BACK/RH SIDE INSULATION 362-2260 1 EXHAUST INSULATION BOOT 500-2468 1 GASKET, DEUTZ EXHAUST

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1 BEGINS W/ S/N_______; FORM EARS OVER DOC W/ID0456917 DRAW RING

BEGINS W/ S/N_______

NOT SHOWN:

FOOTNOTES:

1. IF REPLACEMENT OF CLAMP (195-1971) IS REQUIRED USE GREEN LOCTITE DURING RE-ASSEMBLY. 2. USE REF# (2) 106-162 AS NEEDED FOR SPACERS ON REF# (5) 301-5305 DOC/ AIR FILTER MOUNT.

NOTE:

13

ID0308967

32

ENGINE & MOUNTS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N CMWRT80QLE0000099

6 5

12

13

6 1

14

5 2

3 9 3

11 10

4 15

4

8

8

8 1

7

8 7

06

ID0308798

33

ENGINE & MOUNTS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N CMWRT80QLE0000099 REF PART NO. NUMBER

QTY

1 105-1750 2 301-0469 3 322-710 4 116-141 5 105-475 6 106-700 7 106-709 8 106-266 9 107-002 10 106-597 11 106-598 12 106-616 13 107-001 14 106-398 15 106-164

2 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 1 FRONT ENGINE MOUNT 2 REAR ENGINE MOUNT 4 SHOCK MOUNT 4 WASHER (1/2") 4 SCREW (M12-1.75 X 80MM) 4 FLG LK NUT (M12-1.75) 10 FLG NUT (M10-1.50) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 LK SCREW (M14-2.00X40MM,EPXY) 4 WASHER (9/16" HARDENED) 4 SCREW (M16-2.00 X 55MM, 10.9) 4 FLG LK SCREW (M10-1.50 X 25MM) 4 WASHER (M16, HARDENED) 2 FLG LK SCREW (M10-1.50 X 30MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CLAMPS, REF #1, ARE USED FOR FUEL LINE ROUTING.

NOTE:

06

ID0308798

34

ENGINE (RIGHT SIDE) RT80 T4 TRACKS & TIRES

5 FOOTNOTE 1

6 FOOTNOTE 2

4

2

3

1

08

ID0309607

35

ENGINE (RIGHT SIDE) RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 ENGINE OIL DRAIN 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 2 FLG LK SCREW (M12-1.75 X 25MM) 1 BOLT-ON CLAMP (1") 1 SCREW (M8-1.25 X 20MM) 1 ELEMENT (12NF,3.562" SPIN-ON)

195-585 105-1750 106-806 110-333 106-083 195-849

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

SERVICE PARTS: 195-1938 195-1939 195-1940 195-2569 195-1956

- ALTERNATOR - STARTER - BELT - FUEL PUMP - V-BAND CLAMP

SEE FOOTNOTE 3 CONNECTS TURBO TO 90° ELBOW

FOOTNOTES:

1. CLAMP, 110-333, IS USED TO SUPPORT ENGINE HARNESS. 2. CLAMP, 105-1750, IS USED TO SUPPORT ENGINE OIL DRAIN HOSE, 195-585 & ENGINE HARNESS. 3. FUEL PUMP 195-2569 BELONGS TO KIT 190-2714, WHICH ALSO INCLUDES THE 215-2757 JUMPER HARNESS. THIS KIT SUPERSEDES PUMP 195-1941.

NOTE:

08

ID0309607

36

FUEL FILTERS/FUEL LINES RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

4

6

2

9 19

5

8 4

6

3 7

1 18

16 8

10 17

3

7 20 15 13

14

01

12 11

ID0566645

37

FUEL FILTERS/FUEL LINES RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

195-1825 1 FILTER, FUEL PRIMARY DEUTZ TCD3.6L4 195-1826 1 FILTER, FUEL SECONDARY DEUTZ TCD3.6L4 106-164 4 FLG LK SCREW (M10-1.50 X 30MM) 106-387 4 FLG LOCKNUT (M10-1.50) 105-1933 13 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 150-3677 3 BANJO FITTING (M16-1.5-08H) 110-217 7 WORM CLAMP (7/16" TO 1") 110-249 3 WORM CLAMP (1/4" TO 5/8") 105-1142 12 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 105-1933 18 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 105-1142 110 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 514-312 1 S/O COUPLER (08N-08H) 157-870 1 SHUT-OFF (08N-08NF) 150-3800 1 ELBOW (08NF-08NF90), BRASS 115-286 1 REDUCER (08N-1/4-NF) 155-288 1 S/O COUPLER (04N-06H90) 215-2115 1 SENSOR JUMPER 105-1933 70 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 150-3676 1 BANJO FITTING (M16-1.5-06H) 150-4589 1 NIPPLE (04N-2" 304SS)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 13.0 LI

CONNECTS TO RETURN ON ENGINE, 110.0 LI

SEE FOOTNOTE 3 SEE FOOTNOTE 4 70.0 LI SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. 195-2402 FUEL FILTER HEAD (WITH WATER SEPERATOR) DEUTZ 3.6L4 2. 195-2401 FUEL FILTER HEAD (MAIN FILTER) DEUTZ 3.6L4 3. UNITS WITH S/N ______ OR S/N _______ AND BEFORE USE FITTING 150-3801 INSTEAD OF 115-286 AND 150-4589.

4. ORIENTATION AND ROUTING OF FITTING CHANGED WITH CHANGE FROM FUEL TANK 362-1666 TO FUEL TANK 362-2333.

NOTE:

01

ID0566645

38

EXPANSION TANK

RT80 T4 TRACKS & TIRES

2 7 8 9

5 5

6

4

10

1

3

5

11

13

16 12 14

17 15

16

10

ID0309690

39

EXPANSION TANK

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

195-1899 1 EXPANSION TANK 362-1236 1 PRESSURE CAP (14 PSI) 116-325 2 GROMMET (.362") 500-2351 2 GROMMET HOSE BARB (-04H) 110-249 4 WORM CLAMP (1/4" TO 5/8") 105-1729 1 WASHER, 14MM X 20MM CRUSH 195-1868 1 SENSOR, COOLANT LEVEL 115-381 23 BULK HOSE (1/4", SOLD PER 1"") 115-381 15 BULK HOSE (1/4", SOLD PER 1"") 155-164 1 S/O COUPLER (04N-05H90) 301-4345 1 CLAMP BAR 106-395 2 WASHER (M8) 105-665 2 FLG SCREW (M8-1.25 X 55MM) 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 116-751 10 BULK HOSE (3/4",SOLD PER FT, 600" /ROLL) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 117-463 AR LINER PAD (.25" THK)

REMARKS

BEND TWO TABS DOWN TO HOLD TANK TIGHTLY

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0309690

40

AIR BARRIER

RT80 T4 TRACKS & TIRES

2

4

5

6 1 3

5 4

6

7

6

03

ID0309649

41

AIR BARRIER

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 301-5703 2 301-5704 3 105-1700 4 106-396 5 106-386 6 110-527 7 301-2675

1 BARRIER MOUNT - TOP 1 AIR BARRIER 4 CARRIAGE BOLT (M8-1.25 X 30MM), ZP 4 WASHER (M10, HARDENED) 4 FLG LOCKNUT (M8-1.25) 10 POP RIVET (3/16" X 1/2") 2 BARRIER MOUNT - SIDE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0309649

42

NOTES:

ID0134963

43

POWERTRAIN

44

TRANSMISSION

RT80 T4 TRACKS & TIRES

3 1 4 SEE FOOTNOTE 1

2

2 5

06

ID0275126

45

TRANSMISSION

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 160-1223 2 106-398 3 107-336 4 300-5801 5 106-470

1 GROUND DRIVE TRANSMISSION, 1-SPD 4 WASHER (M16, HARDENED) 2 FLG SCREW (M16-2.00X45MM,10.9) 1 CABLE MOUNT 2 FLG SCREW (M16-2.0 X 40MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE #242 - TORQUE TO 275 ft.-lbs.

SEE FOOTNOTE 2 USE LOCTITE #242 - TORQUE TO 275 ft.-lbs.

NOT SHOWN:

FOOTNOTES:

1. NO "O-RING" USED, USE RED RTV SILICONE ON SURFACE OF TRANSMISSION HOUSING. 2. REFER TO "PARKING BRAKE" ID0275463 FOR LOCTION OF CABLE MOUNT (300-5801).

NOTE:

06

ID0275126

46

TRANSMISSION

TRANSMISSION HOUSING RT80Q T3/ RT80 T4 TRACKS & TIRES

8 2

1 12

4 3 5 6

7 10 8

11 9

04

ID0295609

47

TRANSMISSION

TRANSMISSION HOUSING RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

160-1223 500-2220 159-511 106-659 500-2221 500-2222 500-2223 114-036 502-082 118-060 106-336 500-1884 500-2225

1 1 2 4 2 8 2 2 1 6 1 1

DESCRIPTION

REMARKS

GROUND DRIVE TRANSMISSION, 1-SPD PLUG BREATHER (M10 X 1) SCREW (M12 X 90) PLUG (D14.5) SCREW (M10 X 70) SCREW (M10 X 60) PLUG (M30 X 2) PIN (D10 X 25) SNAP RING (D34) SCREW (M12 X 90) FLANGE WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0295609

48

TRANSMISSION

SHAFTS & GEARS RT80Q T3/RT80 T4 TRACKS & TIRES

16 13 12 11

1

15 2 14

18

3

10

17 9

4 5 6

7 8

04

ID0295610

49

TRANSMISSION

SHAFTS & GEARS RT80Q T3/RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

500-2226 499-976 500-2228 500-2229 500-2230 500-2105 500-2232 500-1882 500-2233 106-755 108-061 500-2234 500-2235 500-2236 500-2237 500-2238 500-2239 500-2240

DESCRIPTION

REMARKS

1 OIL SEAL 1 SNAP RING (D65) 1 BEARING 1 GEAR (Z=102) 1 BEARING 1 SNAP RING 1 SHAFT 1 O-RING 1 PLUG 6 SCREW (M10 X30) 2 SCREW (M10 X 90) 1 FLANGE 1 O-RING 1 BEARING 1 BEARING 1 GEAR (Z=36) 4 PLUG 1 O-RING

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0295610

50

TRANSMISSION

RT80Q T3/RT80 T4 TRACKS & TIRES BRAKE CALIPER

3 6 1

8

2 4 5 7

11

04

9

10

ID0295611

51

TRANSMISSION

RT80Q T3/RT80 T4 TRACKS & TIRES BRAKE CALIPER REF PART NO. NUMBER

1. 500-2211 2. 500-1882 3. 500-2213 4. 500-2214 5. 500-2215 6. 500-1884 7. 118-060 8. 500-2217 9. 500-2218 10. 500-2219 11. 105-245

QTY

1 1 1 6 6 1 1 1 1 1 1

DESCRIPTION

FLANGE O-RING BRAKE CALIPER SUPPORT WASHER NUT FLANGE SNAP RING BRAKE DISC BRAKE CALIPER LININGS KIT SCREW (M10 X 25)

REMARKS

INCLUDES REF #10.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0295611

52

FRONT AXLE

RT80 T4 TIRES NARROW STANDARD

2 3

4

1

5

03

ID0380609

53

FRONT AXLE

RT80 T4 TIRES NARROW STANDARD REF PART NO. NUMBER

QTY

1 2 3 4 5

1 FRONT AXLE (26.22M-1400FR) 4 SCREW (M20-2.50 X 120MM, 10.9) 4 WASHER (M20, HARDENED) 4 FLG NUT (M20-2.50, 10.9) 16 LUG NUT (M20-1.50)

160-1296 106-626 106-399 106-356 499-521

DESCRIPTION

REMARKS

USE LOCTITE 680 OR EQUIVALENT. TORQUE TO 295 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0380609

54

REAR AXLE

RT80 T4 TIRES NARROW STANDARD

1

10

9

2 8 3

4 3 6

5

7 6

03

ID0380640

55

REAR AXLE

RT80 T4 TIRES NARROW STANDARD REF PART NO. NUMBER

QTY

1 160-1295 2 106-341 3 106-398 4 301-2110 5 106-442 6 106-489 7 301-2109 8 499-521 9 106-625 10 106-757

1 STEERABLE REAR AXLE (26.22M-1400) 2 SCREW (M16-2.00 X 70MM) 4 WASHER (M16, HARDENED) 1 LEFT AXLE CLAMP PLATE 2 FLG LKNUT (M16-2.0,PRVTRQ10.9) 4 FLG NUT (M24-3.00, 10.9) 1 RIGHT AXLE CLAMP PLATE 16 LUG NUT (M20-1.50) 4 WASHER (M24) 4 SCREW (M24-3.00 X 230MM, 10.9)

DESCRIPTION

REMARKS

USE LOCTITE 680 OR EQUIVALENT. TORQUE TO 295 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0380640

56

FRONT AXLE

RT80 TRACKS & TIRES NARROW HD

7 6 5

2 10 11

1

4

8

9

5 3

02

ID0570527

57

FRONT AXLE

RT80 TRACKS & TIRES NARROW HD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 FRONT AXLE (26.25M-1400) 4 SCREW (M20-2.50 X 120MM, 10.9) 4 FLG NUT (M20-2.50, CL 10) 4 WASHER (M20, HARDENED) 16 LUG NUT (M20-1.50) 1 CARRARO CYLINDER CAP 3 SCREW (M12-1.75 X 130MM, 10.9) 2 FRONT STEERING STOP COLLAR 2 FRONT STEERING STOP BOSS 4 SET SCREW (#10 X .188") 4 SET SCREW (10-24 X 3/8")

160-1501 106-626 106-356 106-399 499-521 160-1274 105-2749 303-1079 303-1078 108-063 502-179

DESCRIPTION

REMARKS

USE LOCTITE 680 OR EQUIVALENT TORQUE TO 295 FT-LBS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0570527

58

REAR AXLE

RT80 TRACKS & TIRES NARROW HD

10

4

1

9 11 12 16 14 7

10

15

13

6

3 2 8 5

02

ID0570528

59

REAR AXLE

RT80 TRACKS & TIRES NARROW HD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

160-1500 1 STEERABLE REAR AXLE (26.25M-1400) 301-2109 1 RIGHT AXLE CLAMP PLATE 301-2110 1 LEFT AXLE CLAMP PLATE 106-757 4 SCREW (M24-3.00 X 240MM, 10.9) 106-489 4 FLG NUT (M24-3.00, CL10) 106-398 4 WASHER (M16, HARDENED) 106-341 2 SCREW (M16-2.00 X 70MM) 106-442 2 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 106-625 4 WASHER (M24) 499-521 16 LUG NUT (M20-1.50) 160-1274 1 CARRARO CYLINDER CAP 105-2749 3 SCREW (M12-1.75 X 130MM, 10.9) 302-9922 2 STEERING STOP COLLAR 302-9921 2 STEERING STOP BOSS 108-063 4 SET SCREW (#10 X .188") 502-179 4 SET SCREW (10-24 X 3/8")

REMARKS

USE LOCTITE 680 OR EQUIVALENT

TORQUE TO 295 FT-LBS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0570528

60

FRONT AXLE

RT80 T3, T4 TRACKS - WIDE

2

4 3

2

1 4

3

03

ID0275124

61

FRONT AXLE

RT80 T3, T4 TRACKS - WIDE REF PART NO. NUMBER

QTY

1 2 3 4

1 STEERABLE FRONT AXLE (26.25) 4 SCREW (M20-2.50 X 120MM, 10.9) 4 FLG NUT (M20-2.50, 10.9) 4 WASHER (M20, HARDENED)

160-1225 106-626 106-356 106-399

DESCRIPTION

REMARKS

USE LOCTITE 680 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0275124

62

REAR AXLE

RT80 T3 ,T4 TRACKS - WIDE

10

5 11

4

1 12

2 14

7

13

8

3 6

04

8 9

ID0275125

63

REAR AXLE

RT80 T3 ,T4 TRACKS - WIDE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 STEERABLE AXLE (26.25) 1 LEFT AXLE CLAMP PLATE 1 RIGHT AXLE CLAMP PLATE 4 WASHER (M24) 4 SCREW (M24-3.00 X 230MM, 10.9) 4 FLG NUT (M24-3.00, 10.9) 2 SCREW (M16-2.00 X 70MM) 8 WASHER (M16, HARDENED) 2 FLG LKNUT (M16-2.0,PRVTRQ10.9) 2 STEERING STOP 2 SCREW (M16-2.00 X 60MM, SOC) 2 SPACER STOP TUBE 2 JAM NUT (M16-2.00) 2 HEX CAP SCREW (M16-2.0 X 120, 10.9)

160-1224 301-2110 301-2109 106-625 106-757 106-489 106-341 106-398 106-442 301-3349 106-244 301-3377 106-775 105-1675

DESCRIPTION

REMARKS

USE LOCTITE 680 OR EQUIVALENT

USE LOCTITE 680 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0275125

64

DRIVE SHAFT

RT80Q T3/ RT80 T4 TRACKS & TIRES

3

3 2

4 5 3 4 5

04

1

ID0275123

65

DRIVE SHAFT

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 FRONT DRIVE SHAFT 1 REAR DRIVE SHAFT 24 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 8 STUD (M10 - 1.5 X 55MM) 8 LOCKNUT (M10-1.5)

160-1231 160-1232 105-1595 105-1452 106-758

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0275123

66

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES AXLE HOUSING - NARROW HD & NARROW SD

1

29 3

23 21

11 13

4

12

3

22 4 3 2

15 17

16

18 30

14 1

20

5 6

27 26,28

7

8

25 19 13

24 9 10

02

ID0400062

67

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES AXLE HOUSING - NARROW HD & NARROW SD REF PART NO. NUMBER

QTY

1. 500-3472 2 500-2916 2 1 2. 159-511 3. 500-2913 4 4. 500-2914 3 5. 499-463 2 6. 500-2242 2 7. 499-466 2 8. 500-2910 2 9. 500-2241 2 10. 499-469 2 11. 500-2247 1 12. 500-2911 1 13. 500-1901 1 14. 500-2912 1 15. 500-1900 1 16. 499-470 1 17. 500-2245 1 18. 500-2246 1 19. 500-2915 1 20. 500-2244 2 21. 500-2929 1 22. 500-2930 1 23. 500-2927 2 24. 500-2932 24 25. 500-2931 2 26. 500-3031 1 27. 500-2928 2 28. 500-3030 1 29. 500-3473 1 30. 500-3474 1

DESCRIPTION

REMARKS

LEG HOUSING HD LEG HOUSING SD BREATHER (M10 X 1) O-RING PLUG (M30 X 2) BELLEVILLE WASHER BUSHING BUSHING SEAL RING SPHERICAL BEARING BELLEVILLE WASHER SEE FOOTNOTE 1 BUSHING BUSHING THRUST WASHER BOLT WASHER BUSHING O-RING BUSHING SCREW GREASE NIPPLE (M8 X 1) SEE FOOTNOTE 1 LH BRAKE CYLINDER RH BRAKE CYLINDER PLUG, M10X1 BOLT M16 X 150 BOLT M12 X 110 BEAM CENT BODY ASS'Y-REAR AXLE DIFF SEE FOOTNOTE 2 O-RING BEAM CENT.BODY ASS'Y-FR AXLE DIFF SEE FOOTNOTE 2 FRONT SUPPORT REAR SUPPORT

NOT SHOWN:

FOOTNOTES:

1. REF NO.'S 11-20 ARE ONLY USED ON FRONT AXLE. 2. ITEMS 26 & 28 ARE COMPLETE DIFFERENTIAL ASSEMBLIES INCLUDING RING AND PINION, DIFF. LOCK ASSEMBLY, AND DIFFERENTIAL GEARING

NOTE:

02

ID0400062

68

AXLE - FRONT & REAR

RT80Q T3, RT80 T4 TRACKS & TIRES AXLE HOUSING - WIDE

1 2

16 4 13

12 11 3 6

7

14

2

17

10 8

15 9 13

05

ID0295443

69

AXLE - FRONT & REAR

RT80Q T3, RT80 T4 TRACKS & TIRES AXLE HOUSING - WIDE REF PART NO. NUMBER

QTY

160-1225 1. 159-511 2. 514-345 3. 500-1900 4. 500-1901 5. 500-1902 6. 499-470 7. 499-466 8. 500-1135 9. 499-469 10. 500-2241 11. 500-2242 12. 499-463 13. 500-2244 14. 500-2245 15. 500-2246 16. 500-2247 17. 500-2281

1 1 2 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1

DESCRIPTION

STEERABLE FRONT AXLE, (26.25) BREATHER (M10 X 1) PLUG (M22 X 1.5) THRUST WASHER THRUST WASHER BUSHING BUSHING BUSHING SEAL BELLEVILLE WASHER SPHERICAL BEARING BUSHING BELLEVILLE WASHER ZERK O-RING BUSHING BUSHING DIFFERENTIAL SUPPORT

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE NOT SHOWN, 500-2256, & FOOTNOTE 1

NOT SHOWN:

500-2256

DIFFERENTIAL SUPPORT ASSEMBLY

FOOTNOTES:

1. DIFFERENTIAL SUPPORT, REF #17, (500-2281) IS INCLUDED IN (500-2256) "DIFFERENTIAL SUPPORT ASSEMBLY" WHICH ALSO INCLUDES ALL ITEMS LISTED IN PARTS PAGES LISTED BELOW: "BEVEL GEAR/PINION SET", ID0295445 "DIFERENTIAL LOCK", ID0295339 "DIFFERENTIAL", ID0295338 2. ONLY USED ON FRONT AXLE. NOTE:

05

ID0295443

70

AXLE - FRONT/REAR

RT80 T4 TIRES REDUCTION GEAR - NARROW SD

1

2

3

4

02

ID0399983

71

AXLE - FRONT/REAR

RT80 T4 TIRES REDUCTION GEAR - NARROW SD REF PART NO. NUMBER

1. 500-3480 2. 500-2907 3. 107-349 4. 114-036

QTY

4 1

DESCRIPTION

PLANETARY CARRIER ASSEMBLY PLANETARY GEAR KIT BOLT, PLANETARY (M8-20) PLUG, PLANETARY CARRIER

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. KIT 500-2906 CONSIST OF: 6X 500-2254 SNAP RING D.38 6X 500-2255 WASHER 55x34.6x1.5 6X 500-2909 GEAR Z=23 36X 500-2908 NEEDLE BEARINGS (10) - TOTAL OF 352 NEEDED BUT MUST BE ORDERED BY THE TENS.

NOTE:

02

ID0399983

72

AXLE - FRONT/REAR

RT80Q T3/ RT80 T4 TRACKS & TIRES REDUCTION GEAR - NARROW HD & WIDE

1

2

3

4

06

ID0295402

73

AXLE - FRONT/REAR

RT80Q T3/ RT80 T4 TRACKS & TIRES REDUCTION GEAR - NARROW HD & WIDE REF PART NO. NUMBER

1. 500-3475 2. 500-2269 3. 107-349 4. 114-036

QTY

4 1

DESCRIPTION

PLANETARY CARRIER ASSEMBLY PLANETARY GEAR KIT BOLT, PLANETARY (M8-20) PLUG, PLANETARY CARRIER

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. KIT 500-2269 CONSIST OF: 8X 500-2254 SNAP RING D.38 8X 500-2255 WASHER 55x34.6x1.5 8X 500-2258 GEAR Z=23 36X 500-2257 NEEDLE BEARINGS - TOTAL OF 352 NEEDED BUT MUST BE ORDERED BY THE TENS.

NOTE:

06

ID0295402

74

AXLE - FRONT/REAR

RT80 T4 - TRACKS & TIRES WHEEL HUB - NARROW HD & NARROW SD

3 1 2 5

4 9 10 4

6

7 8

02

ID0399939

75

AXLE - FRONT/REAR

RT80 T4 - TRACKS & TIRES WHEEL HUB - NARROW HD & NARROW SD REF PART NO. NUMBER

QTY

1. 500-2264 2. 499-499 8 3. 500-2903 2 4. 500-2265 4 5. 500-2904 2 6. 499-501 2 7. 499-505 16 8. 499-506 16 9. 499-507 2 10. 500-2905 2

DESCRIPTION

REMARKS

WHEEL HUB KIT STUD SEAL RING BEARING O-RING RING CENTERING BUSHING BOLT (M12X45) WHEEL CARRIER CROWN GEAR

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0399939

76

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE WHEEL HUB

3 1

2 5

4 9 10 4

6

7 8

06

ID0295401

77

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE WHEEL HUB REF PART NO. NUMBER

QTY

1. 500-2264 2. 499-499 8 3. 499-940 2 4. 500-2265 4 5. 157-224 2 6. 499-501 2 7. 499-505 16 8. 499-506 16 9. 499-507 2 10. 500-2267 2

DESCRIPTION

REMARKS

WHEEL HUB KIT STUD SEAL RING BEARING O-RING RING CENTERING BUSHING BOLT (M12X45) WHEEL CARRIER CROWN GEAR Z77

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0295401

78

AXLE - FRONT/REAR

RT80Q T3, RT80T4 TRACKS & TIRES - WIDE, NARROW HD & SD BEVEL GEAR/PINION SET

1 6 8 5 7 4

2 3 1 3

03

ID0295445

79

AXLE - FRONT/REAR

RT80Q T3, RT80T4 TRACKS & TIRES - WIDE, NARROW HD & SD BEVEL GEAR/PINION SET REF PART NO. NUMBER

1. 500-3478 500-3479 2. 499-487 3. 499-479 4. 118-060 5. 500-1884 6. 500-1881 7. 500-1882 8. 500-1883

QTY

2 1 1 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET, 10/35, LH BEVEL GEAR SET, 10/35, RH SHIM BEARING SNAP RING FLANGE WASHER O-RING SEAL RING

USED ON FRONT AXLES USED ON REAR AXLES SEE SHIM LIST BELOW IN NOT SHOWN SECTION

NOT SHOWN:

SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 2.50mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm

FOOTNOTES:

NOTE:

03

ID0295445

80

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - WIDE, NARROW & SD DIFFERENTIAL LOCK

1 2 3 7 9 10 4

5

6 5

8

13

10 14

11 7 12 15

01

ID0580762

81

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - WIDE, NARROW & SD DIFFERENTIAL LOCK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

500-3481 500-3482 500-3483 500-3484 500-3485 500-3486 500-3487 500-3488 500-3489 500-3490 500-3491 499-490 500-3492 500-3493 500-3494

DESCRIPTION

REMARKS

2 BOLT (M8X80MM) 1 PLUG 1 SUPPORT 1 O-RING 2 O-RING 1 PISTON 2 SNAP RING 1 SHAFT 1 BUSHING 2 SPRING 1 FORK 1 O-RING 1 SPACER 1 COVER 2 BOLT (M8X25MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0580762

82

AXLE - FRONT/REAR

RT80Q T3/ RT80 T4 TRACKS & TIRES - WIDE, NARROW SD & HD DIFFERENTIAL

4

7

3

8

6

2 5

5 6 1 3

4

05

ID0295338

83

AXLE - FRONT/REAR

RT80Q T3/ RT80 T4 TRACKS & TIRES - WIDE, NARROW SD & HD DIFFERENTIAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

500-3495 107-346 12 107-348 2 500-2261 2 500-2006 2 500-1878 2 499-486 4 499-485 1

DESCRIPTION

REMARKS

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) LOCKING PLATE BEARING RING NUT PIN SLEEVE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0295338

84

AXLE - FRONT/REAR

RT80 T4 TIRES - NARROW SD DOUBLE JOINT

2 4 1 3

02

ID0399963

85

AXLE - FRONT/REAR

RT80 T4 TIRES - NARROW SD DOUBLE JOINT REF PART NO. NUMBER

1.

2.

3.

4.

QTY

500-2900 500-1266 500-1267 500-1268

2 2 2 2

DESCRIPTION

REMARKS

DOUBLE JOINT THRUST WASHER WASHER SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0399963

86

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - NARROW HD DOUBLE JOINT

2 4 1 3

01

ID0581232

87

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - NARROW HD DOUBLE JOINT REF PART NO. NUMBER

1.

2.

3.

4.

QTY

500-3744 500-1266 500-1267 500-1268

2 2 2 2

DESCRIPTION

REMARKS

DOUBLE JOINT THRUST WASHER WASHER SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0581232

88

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE DOUBLE JOINT

2 4 1 3

03

ID0295340

89

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE DOUBLE JOINT REF PART NO. NUMBER

QTY

1. 500-2263 2. 500-1266 3. 500-1267 4. 500-1268

2 2 2 2

DESCRIPTION

REMARKS

DOUBLE JOINT THRUST WASHER WASHER SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0295340

90

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - NARROW SD & HD SWIVEL HOUSING & STEERING CYLINDER

12

15

3 2

1 11 12

8

4

13

6 5 14 9 17

10 8 7 16

03

6

ID0400001

91

AXLE - FRONT/REAR

RT80 T4 TRACKS & TIRES - NARROW SD & HD SWIVEL HOUSING & STEERING CYLINDER REF PART NO. NUMBER

QTY

1. 150-3616 1 2. 178-172 2 3. 107-344 3 4. 115-065 2 5. 499-473 2 6. 106-472 12 7. 499-475 2 8. 499-474 2 9. 107-345 4 500-3746 4 10. 500-3747 4 11. 500-2248 4 12. 500-2917 2 13. 499-948 2 14. 500-2279 1 500-3748 1 15. 500-2280 1 500-3749 1 2 16. 115-066 17. 500-3745 2

DESCRIPTION

STEERING CYLINDER, 85MM BUSHING BOLT (M12 X 45) GREASER (M6) KING PIN BOLT (M14) KING PIN NUT (M20 X 1.5) BOLT (M16 X 100MM) BOLT (M16 X 130MM) NUT (M16) BUSHING STEERING ARM ASSEMBLY OIL SEAL RT SWIVEL HOUSING RT SWIVEL HOUSING LH SWIVEL HOUSING LH SWIVEL HOUSING GREASER NIPPLE (M6) BUSHING

REMARKS

USE 85MM SEAL KIT 500-2250

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. SWIVEL HOUSING 500-2279 IS INCLUDED IN 500-2283 (NARROW SD) AND 500-3748 (NARROW HD) SWIVEL HOUSING ASSEMLIES. THESE ARE THE RIGHT FRONT AND LEFT REAR SWIVEL HOUSING ASSEMBLIES FOR THE NARROW SD AND NARROW HD AXLES, WHICH ALSO INCLUDE THE DOUBLE JOINT, THE WHEEL HUB, AND THE REDUCTION GEAR. THESE ADDITIONAL ITEMS ARE SHOWN ON OTHER PAGES. 2. SWIVEL HOUSING 500-2280 IS INCLUDED IN 500-2284 (NARROW SD) AND 500-3749 (NARROW HD) SWIVEL HOUSING ASSEMBLIES. THESE ARE THE LEFT FRONT AND RIGHT REAR SWIVEL HOUSING ASSEMBLIES FOR THE NARROW SD AND NARROW HD AXLES, WHICH ALSO INCLUDE THE DOUBLE JOINT, THE WHEEL HUB, AND THE REDUCTION GEAR. THESE ADDITIONAL ITEMS ARE SHOWN ON OTHER PAGES. 3. BOLT 107-345 IS USED ON NARROW SD AXLES (160-1295 & 160-1296), AND BOLT 500-3746 IS USED ON NARROW HD AXLES (160-1500 & 160-1501).

BUSHING 500-2248 IS USED 4X ON NARROW SD AXLES. BUSHING 500-2248 IS USED 2X AND BUSHING 500-3745 IS USED 2X ON NARROW HD AXLES. NOTE:

03

ID0400001

92

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE SWIVEL HOUSING & STEERING CYLINDER

12 16 3 14

1 11 12

8

13 4

6 5 15

9 17 2

10 8 7 4

07

6

ID0295444

93

AXLE - FRONT/REAR

RT80Q T3, RT80 T4 TRACKS - WIDE SWIVEL HOUSING & STEERING CYLINDER REF PART NO. NUMBER

QTY

1. 150-3616 1 500-2062 1 2. 500-2250 1 500-1890 1 3. 107-344 3 4. 115-065 2 5. 499-473 2 6. 106-472 12 7. 499-475 2 8. 499-474 2 9. 107-345 4 10. 500-2248 2 11. 500-2249 1 12. 500-2243 2 13. 499-948 2 14. 178-172 2 15. 500-2279 1 16. 500-2280 1 17. 500-3747 1

DESCRIPTION

STEERING CYLINDER, 85MM STEERING CYLINDER, 76MM SEAL KIT, 85MM CYL SEAL KIT, 76MM CYL BOLT (M12 X 45) GREASER (M6) KING PIN BOLT (M14) KING PIN NUT (M20 X 1.5) BOLT (M16) BUSHING FLANGE STEERING ARM ASSEMBLY OIL SEAL BUSHING RF/LR SWIVEL HOUSING LF/RR SWIVEL HOUSING NUT M16

REMARKS

USE 85MM SEAL KIT 500-2250 OLD STYLE, USE 76MM SEAL KIT 500-1890 KIT IS FOR THE 85MM CYL ONLY AND ONLY INCLUDES THE SEALS. KIT IS FOR THE 76MM CYL ONLY AND ONLY INCLUDES THE SEALS.

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0295444

94

REAR AXLE SAW LOCKOUT RT80 T4 TIRES - NARROW SD & HD

1

2

5

7

6 3

4

01

ID0581345

95

REAR AXLE SAW LOCKOUT RT80 T4 TIRES - NARROW SD & HD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

2 REAR STEER SAW LOCKOUT (NARROW HD) 4 U-BOLT (5/16-NC X 2-1/2") 2 LOCKOUT BRACKET 8 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 1 REAR STEER SAW LOCKOUT (NROW STD RIGHT) 2 LOCKOUT BRACKET (NARROW STD) 1 REAR STEER SAW LOCKOUT (NROW STD LEFT)

303-2022 106-569 303-2023 105-2495 303-2073 303-2074 303-2072

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NARROW HD REAR AXLE 160-1500 USES LOCKOUT 303-2022 AND BRACKET 303-2023. NARROW SD REAR AXLE 160-1295 USES LOCKOUTS 303-2072 AND 303-2073 AND BRACKET 303-2074. LOCKOUTS USED WITH EARTH SAW NOT MICROTRENCHER. LOCKOUTS NOT NEEDED WITH TRACKS.

NOTE:

01

ID0581345

96

NOTES:

ID0134963

97

FRAME COMPONENTS

98

TIRE OPTIONS RT80 T4 TIRES

20 19

16

9

15

12

11

10 13 2

17

14 18 1 4

3

6

7 5 8

03

ID0567017

99

TIRE OPTIONS RT80 T4 TIRES REF PART NO. NUMBER

QTY

1 205-1309 2 105-2750 3 106-949 4 105-372 5 375-0020 6 107-041 7 181-275 8 105-340 9 205-1162 10 205-1163 11 205-1307 12 205-1308 13 205-1305 14 205-1306 15 205-1351 16 205-1352 17 205-1361 18 205-1362 19 205-1436 20 205-1437

2 WELDED WHEEL WEIGHT 8 BOLT (3/4-NC X 8", SOC) 8 WASHER (3/4", HARDENED) 8 LOCKNUT (3/4-NC) 2 WHEEL WEIGHT (24” RIM, 350#), BLACK 8 BOLT (3/4-NC X 8", GD8) 8 GUIDE BUSHING 8 FLG LOCKNUT (3/4-NC) 2 TIRE & WHEEL (31 X 10, SOLID, LH) 2 TIRE & WHEEL (31 X 10, SOLID, RH) 2 T&W,LT 500/45-20; 20X16-8HOLE, URETHANE 2 T&W,RT 500/45-20; 20X16-8HOLE, URETHANE 2 T&W,LEFT 500/45-20/WHL 20X16-8HOLE,GRAY 2 T&W,RIGHT 500/45-20/WHL 20X16-8HOLE,GRAY 2 TIRE/WHEEL ASSY (355/55-625),LT, GRAY 2 TIRE/WHEEL ASSY (355/55-625 ),RT, GRAY 2 TIRE/WHEEL ASSY URT(355/55-625),LT, GRAY 2 TIRE/WHEEL ASSY URT(355/55-625),RT, GRAY 2 T/W (32 X 11 SOLID W/ APERTURE HOLES, RH) 2 T/W (32 X 11 SOLID W/ APERTURE HOLES, LH)

DESCRIPTION

REMARKS

OBSOLETE, REPLACED BY 205-1437, SEE FOOTNOTE 1 OBSOLETE, REPLACED BY 205-1436, SEE FOOTNOTE 1 REQUIRED FOR SOME CONIFIGURATIONS REQUIRED FOR SOME CONIFIGURATIONS SEE NOT SHOWN FOR SERVICE PARTS SEE NOT SHOWN FOR SERVICE PARTS SEE NOT SHOWN FOR SERVICE PARTS SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOT NOTE 1 & 2 SEE FOOT NOTE 1 & 2

NOT SHOWN:

205-1317 205-1316 205-0012 205-1363 205-0015 205-165

TIRE (500/45-20, TR-12, TL) WHEEL (20 X 16) TIRE (355/55-625 ), 14 PLY WHEEL (24.5 X11.75), 8 HOLE, GRAY VALVE STEM-V020 VALVE CAP (.305"-32)

FOOTNOTES:

1. IF REPLACING 205-1162 OR 205-1163 SOLID T/W ASMS WITH 205-1436 OR 205-1437 T/W (32X11 SOLID W/ APERTURE HOLES) ALL T/W ASMS SHOULD BE REPLACED.

`

NOTE:

205-1162 & 205-1163 SOLID T/W ASM'S ARE NO LONGER AVAILIBLE FROM MANUFACTURER.

03

ID0567017

100

TRACK DRIVE

RT80 T4 TRACKS BEGINS WITH S/N:DWPRT80BLK0000001

6

14

15 4 7 5

8 13 12

10

11

1

2 3

9 8

6

SEAL ORIENTATION DETAIL 03

ID0570420

101

TRACK DRIVE

RT80 T4 TRACKS BEGINS WITH S/N:DWPRT80BLK0000001 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 TRACK FRAME- LH 8 SCREW (M20-2.50 X 70MM, 10.9) 6 WASHER (M20, HARDENED) 1 SPINDLE CAP 1 BEARING ASSEMBLY - PRESET 1 INTERNAL SEAL (5.500" SHAFT) 1 internal snap ring (6.500) 1 INTERNAL SEAL (6.500" SHAFT) 1 SPROCKET HUB- MACHINED DEEP 1 HUB SPINDLE - MACHINED 1 LOCK WASHER (1/4) 1 BOLT (1/4-NF X 5/16") 1 ZERK (1/4-NF, STR) 6 FLG SCREW (M12-1.75 X 50MM 10.9) 6 O-RING (906 D90)

302-9551 106-459 106-399 302-5897 125-1157 105-2448 115-496 105-1480 160-1056 160-1379 105-079 105-1485 115-003 105-2614 155-705

DESCRIPTION

REMARKS

RIGHT TRACK FRAME IS 302-9550

TORQUE TO 70 FT-LB, USE LOCTITE 271 OR EQUIV ON BOLTS & HUB THDS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0570420

102

TRACK DRIVE

RT80Q T3, T4 TRACKS ENDS WITH S/N:

11

12 18

19

17 16

15

14

9

1

9

13 10

7 8

2 3

6 5

10 6 4

NOTE ORIENTATION OF SEAL

05

ID0267571

103

TRACK DRIVE

RT80Q T3, T4 TRACKS ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 301-1750 2 301-1764 3 301-1767 4 107-127 5 106-611 6 106-665 7 105-1480 8 301-0371 9 126-063 10 126-064 11 106-162 12 300-9612 13 160-1211 14 160-1210 15 160-1212 16 160-1213 17 105-1483 18 301-0370 19 105-1528

1 LEFT TRACK FRAME 2 24T SPROCKET HALF 1 TRACK HUB 8 SCREW (M20-2.50 X 80MM, 10.9) 2 SCREW (M20-2.50 X 40MM, 10.9) 10 LOCKNUT (M20-2.50, 10.9) 1 INTERNAL SEAL (6.500" SHAFT) 1 SEAL RING 2 TAPERED RACE (6.496") 2 TAPERED BEARING (4.330") 6 FLG SCREW (M8-1.25 X 20MM, GD8) 1 COVER 1 SHIM, .003" 1 SHIM, .002 " 1 SHIM, .007" 4 SHIM, .020" 1 DOWEL PIN (.750 X 1.750) 1 HALF SHAFT 8 SCREW (M12-1.75 X 85mm, SOC)

DESCRIPTION

REMARKS

RIGHT TRACK FRAME IS 301-1799

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED TORQUE TO 115 ft./lbs. - SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 277 ON BOLTS AND HUB THREADS.

NOTE:

05

ID0267571

104

ROLLERS

RT80 T4 TRACKS BEGINS WITH S/N DWPRT80BLK0000001

12

7 10

1 9 14

13 11

6

3 19 2

7

4

8

18 14 13 10 5

03

17 15 16

ID0570521

105

ROLLERS

RT80 T4 TRACKS BEGINS WITH S/N DWPRT80BLK0000001 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 TRACK FRAME- LH 2 PIN - IDLER 2 FLANGE LOCKNUT (M12-1.75) 2 FLG LK SCR (M12-1.75X35MM,SER) 2 SEAL BUSHING 2 SCREW (M20-2.50 X 50MM, 10.9) 4 LOCK WASHER (M20) 2 ROLLER MACHINED - TRACK 1 AXLE 4 INTERNAL SNAP RING (3.938") 2 BUSHING - ADJUSTMENT 2 SCREW (M20-2.50 X 110MM, 10.9) 4 BEARING WASHER - SEAL 4 BEARING 2 ROLLER -TRACK IDLER 4 BEARING - HEX 4 INTERNAL SNAP RING (3.343") 1 AXLE 2 ZERK (02N)

302-9551 302-5683 106-706 106-632 302-5908 106-607 106-129 140-1442 302-5692 115-527 302-5595 106-663 125-1159 125-1158 140-1441 125-1160 115-451 302-5914 115-001

DESCRIPTION

REMARKS

RIGHT TRACK FRAME IS 302-955?

USE LOCTITE 242 OR EQUIVALENT & TORQUE TO 400 FT-LB

USE LOCTITE 242 OR EQUIVALENT & TORQUE TO 400 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0570521

106

ROLLERS

RT80Q T3, T4 TRACKS; ENDS WITH S/N: TRACKROLLERS & FIXED END ROLLER

11

13

14 12 SEE FOOTNOTE 2 11

4 8

2

1

12

9 10

3 5

11 6

13

7

14

14

13 9 9

11

FOOTNOTE 1

05

11

FOOTNOTE 1

ID0267573

107

ROLLERS

RT80Q T3, T4 TRACKS; ENDS WITH S/N: TRACKROLLERS & FIXED END ROLLER REF PART NO. NUMBER

QTY

1 140-1191 2 301-2910 3 125-1052 4 157-022 5 300-9711 6 150-3560 7 106-399 8 106-611 9 301-1770 10 301-1772 11 350-2551 12 105-1125 13 105-416 14 106-470

1 1 2 2 2 2 2 2 2 2 4 4 4 4

DESCRIPTION

13.5" ROLLER REAR SHAFT BEARING O-RING (224 D90) SPACER SEAL, 3.000ID x 4.329OD x .500 WASHER (M20, HARDENED) SCREW (M20-2.50 X 40MM, 10.9) SQUARE SHAFT ROLLER SPACER ROLLER ASSY. 6" DIRT SHIELD WASHER (5/8") FLG SCREW (M16-2.0 X 40MM)

REMARKS

USE LOCTITE 242 AND TORQUE TO 400 FT-LB REFER TO FOOTNOTE 2 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. NOTICE ORIENTATION OF ROLLER ASSEMBLIES, REF. #11.

2. EACH ROLLER ASSEMBLY CONSIST OF 2X 125-009, BEARING (TOTAL OF 8X) & 1X ROLLER 301-1771 (TOTAL OF 4X).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0267573

108

TRACK & TENSIONER

RT80 T4 TRACKS BEGINS WITH S/N:DWPRT80BLK0000001

1

3

4 10

6

7

8

5

2 9

03

ID0570522

109

TRACK & TENSIONER

RT80 T4 TRACKS BEGINS WITH S/N:DWPRT80BLK0000001 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 TRACK - 450 X 86P X 36L CHEV 1 TRACK FRAME- LH 2 THREADED ROD 2 SPRING MOUNT 2 URETHANE SPRING - .75 ID 2 WASHER (M24, HARDENED) 2 ACME NUT (1") ZP 2 ACME JAM NUT (1") ZP 2 SHLD BOLT (5/8 X 4 1/2" X 1/2-NC ZP) 2 WASHER -FENDER - ZP

362-2214 302-9551 302-1276 302-5596 362-2228 106-488 105-2517 105-2518 105-2455 105-2552

DESCRIPTION

REMARKS

RIGHT TRACK FRAME IS 302-9550

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0570522

110

TRACK TENSIONER

RT80Q T3, T4 TRACKS; ENDS WITH S/N: ADJUSTABLE ROLLER & LUBRICATION

DIRECTION OF TREAD PATTERN

18 10 7 11 6

4

3

1

8 7

19 15 20 16

5

2 3

5 7

17 12 9 13

14

11 8

4 6 7

10

11

ID0267572

111

TRACK TENSIONER

RT80Q T3, T4 TRACKS; ENDS WITH S/N: ADJUSTABLE ROLLER & LUBRICATION REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

140-1191 300-9712 125-1052 157-022 150-3560 300-9711 300-9713 105-423 150-3638 106-611 125-752 150-3273 150-3272 115-024 155-179 154-252 115-003 362-1500 150-3638 154-263

QTY

1 1 2 2 2 2 4 2 1 2 2 2 1 1 1 2 1 1 1 2

DESCRIPTION

13.5" ROLLER SHAFT BEARING O-RING (224 D90) SEAL, 3.000ID x 4.329OD x .500 SPACER WASHER WASHER (3/4") HOSE (04OFX45-12.5"-5000) SCREW (M20-2.50 X 40MM, 10.9) SPRING BUSHING GREASE CYLINDER (1.5 X 5) GREASE PLUG (02N-10S) ZERK (02N, 5000) PLUG (10S, SOC) CONNECTOR (04S-04O90) ZERK (1/4-NF, STR) TRACK (450 X 36L X 86P) HOSE (04OFX45-12.5"-5000) CONNECTOR (04S-04O45)

REMARKS

TORQUE TO 400 FT-LBS.; USE LOCTITE 242

USE LOCTITE 680

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0267572

112

ROTATION STOP RT80Q T3, T4 TRACKS

4 2

7 5 6 3

1 8

04

ID0280193

113

ROTATION STOP RT80Q T3, T4 TRACKS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

301-3204 301-2365 301-2383 106-471 106-338 106-398 106-831 499-521

QTY

1 1 1 4 4 4 8 8

DESCRIPTION

TRACK ADAPTER RING STOP MOUNT BRACKET BOTTOM BRACE FLG SCREW (M16-2.00 X 30MM) SCREW (M16-2.00 X 30MM) WASHER (M16, HARDENED) FLG SCREW (M20-2.50X60MM,10.9) LUG NUT (M20-1.50)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

TORQUE TO 400 ft./lbs. - USE ANTI SEIZE, SEE FOOTNOTE 2 TORQUE TO 295 ft./lbs. SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. STOP MOUNT BRACKET IS USED TO MOUNT REAR STEER SENSOR ROD END ON UNITS WITH S/N: _____OR AFTER. SEE PARTS PAGE "ID0570653".

2. NOT USED ON UNITS WITH S/N: _____ OR AFTER.

NOTE:

04

ID0280193

114

WEIGHT RACK

RT80Q T3/ RT80 T4 TRACKS & TIRES

1

2

3 4

9 5

8

05

6

7

10

ID0284322

115

WEIGHT RACK

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

301-3115 15 COUNTER WEIGHT 301-2898 1 CLAMP TUBE 302-2381 1 CLAMP TUBE 301-3116 2 PLATE RETAINER 302-2380 2 PLATE RETAINER 106-006 4 WASHER (.531", HARDENED) 105-830 4 FLG LK BOLT (1/2-NC X 1-1/4") 105-919 4 FLANG NUT (1-8 NC) 105-901 4 BOLT (1-NC X 6", GD8) 301-2896 1 WEIGHT BAR

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH 15 PLT COUNTER WEIGHT ASSEMBLY. 2. USED WITH 19 PLT COUNTER WEIGHT ASSEMBLY.

NOTE:

05

ID0284322

116

BACKFILL BLADE PIVOT

RT80Q T3/ RT80 T4 TRACKS & TIRES

5 3 7 6

12 11 9

1

10

13

8

14

12 2

15

14

16 4

01

ID0584346

117

BACKFILL BLADE PIVOT

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 331-475 2 178-572 3 125-822 4 105-416 5 106-470 6 300-8460 7 106-164 8 125-773 9 178-394 10 125-771 11 105-1607 12 105-830 13 181-982 14 151-057 15 126-127 16 110-054

1 PIVOT 1 PIN (1.750" X 12.750") 2 COMPOSITION BUSHING (1.750") 2 WASHER (5/8") 2 FLG SCREW (M16-2.0 X 40MM) 2 TAB PIN (1.25 X 2.57) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 COMPOSITION BUSHING (1.75") 2 TAPERED PIN (1.250" X 4.25") 4 COMPOSITION BUSHING (1.25") 2 CROPPED WASHER (1/2") 4 FLG LK BOLT (1/2-NC X 1-1/4") 2 TAPERED INSERT (1.25") 2 CYL (2.0 X 1.25 X 8.0) 3 THRUST WASHER RACE (1.750") 3 MACHINE BUSHING (1-3/4", 14GA)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0584346

118

BACKFILL BLADE & LIFT ARM RT80Q T3/ RT80 T4 TRACKS & TIRES

29

28 31

5

31

32

7

BFB VALVE

11

4

13

26

30

23

21

30

20

6

27 8

29 28

14 12

18

19

3

9 10

22 21

17 16

2 15

1

3

24 25

07

ID0274071

119

BACKFILL BLADE & LIFT ARM RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

301-1105 178-584 181-975 106-470 300-4321 150-5263 117-328 125-771 107-434 300-7763 125-800 181-981 183-767 106-164 110-866 110-958 105-818 150-3170 309-138 106-383 125-773 183-768 178-532 314-104 106-012 154-226 154-252 153-973 150-2015 515-543 515-509 117-409

QTY

1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 2 4 1 2 2 2 1 1 2 6 2 2 1 1 1 1 1

DESCRIPTION

QUAD LIFT ARM TAPERED PIN (1.750" X13.90") TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) BACKFILL BLADE ASSEMBLY (80") CYL (2.0 X 1.25 X 3.34) ABRASION SLEEVE (1.00" X 18"") COMPOSITION BUSHING (1.25") ROLL PIN 3/8 X 1-5/8 PIN COMPOSITION BUSHING (1") TAPERED INSERT (1") TAPERED PIN (1.000" X 2..36") FLG LK SCREW (M10-1.50 X 30MM) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") CYL (3.0 X 1.75 X 7.50, SP) RETAINER FLG LK SCREW (M10-1.50 X 30MM) COMPOSITION BUSHING (1.75") TAPERED PIN (44.4MM X 205MM) PIN TILT BLADE RETAINER FLANGE BOLT (5/8-NC X 3") CONNECTOR (04O-06S90) CONNECTOR (04S-04O90) HOSE (04OFX45-54"-3000-AR) HOSE (04OFX45-58"-3000-AR) HOSE (04OFX-21"-3000) HOSE (04OFX-28"-3000) ABRASION SLEEVE (1.00" X 28")

REMARKS

SEE FOOTNOTE 2

USE SEAL REPAIR KIT 190-2285

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "BFB HYDRAULICS" ID0264713 FOR FITTINGS. 2. RT80 T4 USES 300-4338 72" BACKFILL BLADE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0274071

120

HOOD PANELS & COWL RT80 T4 TRACKS & TIRES BEGINS W/ S/N_______

20

22

23 24

17 26

14

32

16

25

5

12 17

10

16

33 34 18

9 2

35

14 2 19

16

12 28

30

9 FOOTNOTE 3 31

27

30 16 9

6

27 13

15

8 1

6

3 4

7

29 7

03

11

21

ID0489963

121

HOOD PANELS & COWL RT80 T4 TRACKS & TIRES BEGINS W/ S/N_______ REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-069 4 WASHER (.406") 2 105-1303 4 WASHER (.406 X 1.312 X .120) 3 105-1604 2 SHIM (1/16") 4 105-1605 2 SHIM (1/8") 5 105-1912 3 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 6 105-874 6 FLG LK BOLT(3/8-NCX1-1/2") LO 7 106-039 6 NUTSERT (3/8-NC) 8 106-255 2 WASHER (.406") 9 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 10 106-387 4 FLG LOCKNUT (M10-1.50) 11 106-551 4 CLIP NUT (M8-1.25) 12 106-558 4 CLIP NUT (M10-1.50) 13 106-607 2 SCREW (M20-2.50 X 50MM, 10.9) 14 106-724 4 FLG SCREW (M10-1.50 X 25MM) 15 107-095 3 FLG SCREW (M8-1.25 X 16MM) 16 117-558 4 LATCH, ADJUST LEVER (LOCKING) 17 118-183 40 BULK EDGE (SOLD BY FOOT) 18 118-183 23 BULK EDGE (SOLD BY FOOT) 19 192-006 1 HIGH FREQUENCY HORN 20 194-027 2 MUFFLER CLAMP 21 195-1702 1 PERFORATED GRILL BACK 22 195-2660 1 EXHAUST STACK (4") 23 300-0659 1 EXHAUST SLEEVE TAB 24 300-0660 1 EXHAUST SLEEVE SLOT 25 300-0820 1 T4 MIDHOOD 26 300-0821 1 EXHAUST STACK MOUNT 27 301-2648 1 FRONT HOOD SUPPORT 28 301-2653 1 MOUNT PLATE, MID HOOD 29 301-2726 2 MOUNTING PAD 30 301-4280 2 HOOD LATCH - T4 FRONT 31 362-1558 1 COWL ASSEMBLY 32 362-1720 1 T4 SIDE PANEL ASSEMBLY - LEFT 33 362-1722 1 T4 SIDE PANEL ASSEMBLY - RIGHT 34 362-1729 2 INSULATION, 1 SIDE FOIL (1 X 3 X 4) 35 362-1741 2 INSULATION, 1 SIDE FOIL (1 X 3 X 19)

REMARKS

REFER TO FOOTNOTE 2

2 @ 20" EACH

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HOOD LATCH, 301-3277, ATTACHES TO FRAME WITH HARDWARE SHOWN, REAR LATCH IS LOCATED ON FIREWALL. USE LOCTITE 242 ON ALL LATCH HARDWARE. 2. IF A ROTOWITCH IS INSTALLED, THE COWL (362-1558) MUST BE REPLACED WITH COWL (362-1622) WHICH IS PART OF ROTOWITCH KIT #190-1995.

REFER ALSO TO "ROTOWITCH PLUMBING" ID0289079.

NOTE:

03

ID0489963

122

HOOD PANELS & COWL RT80 T4 TRACKS & TIRES ENDS W/ S/N_______

9 5

4

1

30

FOOTNOTE 1

2 14

10

4

5 3 29

14 31

8 16

28

10 16 6

4

14 13

7

8 FOOTNOTE 3 17

11

7 4 8

23 24

11 12

20

25 23 27 26

21

22 21

09

18

19

ID0309520

123

HOOD PANELS & COWL RT80 T4 TRACKS & TIRES ENDS W/ S/N_______ REF PART NO. NUMBER

1* 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

QTY

DESCRIPTION

301-4083 1 T4 MIDHOOD 362-1720 1 T4 SIDE PANEL ASSEMBLY - LEFT 362-1722 1 T4 SIDE PANEL ASSEMBLY - RIGHT 117-558 4 LATCH, ADJUST LEVER (LOCKING) 118-183 40 BULK EDGE (SOLD BY FOOT) 192-006 1 HIGH FREQUENCY HORN 301-4280 2 HOOD LATCH - T4 FRONT 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 195-1927 1 EXHAUST STACK (5.25", REDUCED), SHIELDED 106-724 4 FLG SCREW (M10-1.50 X 25MM) 301-2648 1 FRONT HOOD SUPPORT 106-607 2 SCREW (M20-2.50 X 50MM, 10.9) 301-2653 1 MOUNT PLATE, MID HOOD 106-558 4 CLIP NUT (M10-1.50) 105-1303 4 WASHER (.406 X 1.312 X .120) 362-1558 1 COWL ASSEMBLY 106-551 4 CLIP NUT (M8-1.25) 195-1702 1 PERFORATED GRILL BACK 107-095 3 FLG SCREW (M8-1.25 X 16MM) 106-039 6 NUTSERT (3/8-NC) 301-2726 2 MOUNTING PAD 105-874 6 FLG LK BOLT(3/8-NCX1-1/2") LO 106-255 2 WASHER (.406") 105-069 4 WASHER (.406") 105-1605 2 SHIM (1/8") 105-1604 2 SHIM (1/16") 362-1741 2 INSULATION, 1 SIDE FOIL (1 X 3 X 19) 362-1729 2 INSULATION, 1 SIDE FOIL (1 X 3 X 4) 194-202 1 EXHAUST CLAMP (5-1/2") 118-183 23 BULK EDGE (SOLD BY FOOT)

REMARKS

2 @ 20" EACH REFER TO FOOTNOTE 2 REFER TO FOOTNOTE 1

REFER TO FOOTNOTE 3

REFER TO FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REFER TO PARTS PAGE ENTITLED "FIREWALL", ID0282465, FOR MORE INFO ON ATTACHING TO FIREWALL. 2. HOOD LATCH, 301-3277, ATTACHES TO FRAME WITH HARDWARE SHOWN, REAR LATCH IS LOCATED ON FIREWALL. USE LOCTITE 242 ON ALL LATCH HARDWARE. 3. IF A ROTOWITCH IS INSTALLED, THE COWL (362-1558) MUST BE REPLACED WITH COWL (362-1622) WHICH IS PART OF ROTOWITCH KIT #190-1995.

REFER ALSO TO "ROTOWITCH PLUMBING" ID0289079.

4. TWO PIECES ATTACH TO BOTTOM SIDE OF HOOD TO INTERSECT WITH RUBBER FLAP SHOWN ON ID0309649, THE THIRD SEALS GAP BEWTWEEN AIR DUCT AND VERTICAL FOAM ON THE RIGHT HOOD NOTE:

09

ID0309520

124

FIREWALL

RT80 T4 TRACKS & TIRES

16 15 14

2 12

1

13

10

6 3

11

8

5

17

19

18

5

4

7

20

9

01

ID0566608

125

FIREWALL

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 FIREWALL 1 FIREWALL INSULATION 1 STEERING VALVE BRACKET 4 FLG SCREW (M10-1.50 X 25MM) 6 FLG LOCKNUT (M8-1.25) 1 GROMMET (3/4") 1 BATTERY DISCONNECT SWITCH 1 AUDIO ALARM 1 HEAT BLANKET 4 FLG LK SCREW (M8-1.25 X 25MM) 1 POWER STEERING VALVE 1 STEERING COLUMN 4 BOLT (3/8-NC X 1.00", BUT SOC) 1 14" STEERING WHEEL (7/8" x 36 TH SPL) 1 JAM NUT (13/16-NF) 1 CENTER CAP W/DW EMBLEM 1 DIAGNOSTIC PORT MOUNT PLATE 4 BOLT (#10-24 X 3/4", PLPS) 4 LOCKNUT (#10-24) 1 LOCK BRACKET

301-3959 362-1750 301-2130 106-724 106-386 502-046 217-819 306-603 117-1048 106-381 150-2361 150-3433 107-864 160-1362 105-361 160-1365 301-4249 106-049 106-048 302-9145

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0566608

126

PARKING BRAKE

RT80Q T3/ RT80 T4 TRACKS & TIRES

6

2

5

3

1

8

4 10 9

7 11

13 12

04

ID0275463

127

PARKING BRAKE

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

106-715 215-1905 105-680 309-413 160-744 110-469 106-386 106-162 106-328 309-412 194-184 110-150 105-508

QTY

2 1 2 1 1 1 5 4 2 1 1 1 1

DESCRIPTION

REMARKS

SCREW (M4-0.70 X 12MM, SOC) PLUNGER SWITCH NUT (M4, W/LK WSHR) ACTUATOR BRACKET PARKING BRAKE LEVER GRIP (7/8", ORANGE) FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM, GD8) SCREW (M8-1.25 X 40MM) SWITCH BRACKET BRAKE CABLE CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0275463

128

LEFT CRADLE & HYD. RESERVOIR RT80 T4 TRACKS & TIRES

3

11

14

17 13 15

10

18 19 20

16 7

21 22 23

9

1

6

12

8

11

2

5 4

01

ID0570563

129

LEFT CRADLE & HYD. RESERVOIR RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

301-1331 1 HYDRAULIC RESERVOIR 303-1070 1 STEP 105-818 2 BOLT (1/4-NC X 1-1/2") 116-218 1 SIGHT GLASS (2") 105-1392 1 GROMMET (1 1/2) .188 THK. 106-992 4 FLG LK SCREW (M8-1.25 X 25MM) 156-108 1 S/O COUPLER (08N-08H90) 106-386 4 FLG LOCKNUT (M8-1.25) 107-287 7 CLIP NUT (M10-1.50) 301-1330 1 COVER 107-002 13 FLG LK SCREW (M10-1.50 X 30MM) 105-793 8 WASHER (M10) 110-411 1 BOLT-ON CLAMP (3/4", SET) 322-289 1 BACKUP (BOLT-ON) 116-322 50 BULK HOSE (1/2",SOLD PER 1"") 110-217 1 WORM CLAMP (7/16" TO 1") 111-021 1 BREATHER CAP (TANK) 153-760 1 CAP, NON VENTED, LOCKING 153-594 1 GASKET, FILL NECK CAP 105-214 6 FLG SCREW (#10-24 X .5") 153-761 1 FLANGE 153-607 2 FLANGE GASKET 153-606 1 STRAINER BASKET 364-567 FILL NECK

REMARKS

SEE FOOTNOTE 1

INCLUDES REF NO.'S 18-23

NOT SHOWN:

FOOTNOTES:

1. STEP 303-1070 BEGINS WITH S/N: ______. IF REPLACING STEP ON RT80 WITH TRACKS BEFORE THIS S/N USE STEP 301-2838.

IF REPLACING STEP ON RT80 WITH TIRES BEFORE THIS S/N USE STEP 302-1600.

NOTE:

01

ID0570563

130

FRONT TUNNEL

RT80 T4 TRACKS & TIRES

2 8

5

4 3 9

8

1 8

7 7

6

05

ID0305153

131

FRONT TUNNEL

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

REMARKS

301-3960 1 TUNNEL BASE 301-3963 1 TOP TUNNEL COVER 362-1754 1 TOP TUNNEL COVER INSULATION 116-421 26 BULK EDGE (1/8", SOLD PER 1') 116-723 20 BULK EDGE (3/16", SOLD PER FT) 362-1753 1 LOWER FLOOR INSULATION 107-135 6 CLIP NUT (M8-1.25) 106-381 8 FLG LK SCREW (M8-1.25 X 25MM) 106-992 2 FLG LK SCREW (M8-1.25 X 25MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0305153

132

RIGHT CRADLE & FOOT PEDAL RT80 T4 TRACKS & TIRES

8 9 19

14 12

16 17

11

15

20 3 6

18 13

7 10

21 5 4

3

10

5 2

1

22

3 9 01

ID0570570

133

RIGHT CRADLE & FOOT PEDAL RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-1321 1 RIGHT CRADLE 2 105-793 8 WASHER (M10) 3 107-002 13 FLG LK SCREW (M10-1.50 X 30MM) 4 106-996 1 FLG LK SCREW (M10-1.50 X 50MM) 5 107-287 6 CLIP NUT (M10-1.50) 6 301-1328 1 COVER 7 324-722 1 PEDAL MOUNT 8 319-365 1 PROTECTIVE BAR 9 106-992 10 FLG LK SCREW (M8-1.25 X 25MM) 10 106-386 6 FLG LOCKNUT (M8-1.25) 11 215-1748 1 SINGLE AXIS 12V FOOT CONTROL 12 106-848 4 FLG SCREW (M6-1.00 X 25MM) 13 106-385 4 FLG LOCKNUT (M6-1.00) 14 300-8733 1 GROUND DRIVE PEDAL 15 107-092 2 WASHER (.254") 16 105-865 2 BOLT (1/4-NC X 3/4", GD8) 17 105-079 2 LOCK WASHER (1/4) 18 106-551 4 CLIP NUT (M8-1.25) 19 301-1655 1 ACCESS COVER 20 110-228 1 LYNCH PIN (7/16" X 2") 21 106-387 1 FLG LOCKNUT (M10-1.50) 22 303-1070 1 STEP

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. STEP 303-1070 BEGINS WITH S/N: ______. IF REPLACING STEP ON RT80 WITH TRACKS BEFORE THIS S/N USE STEP 301-2838.

IF REPLACING STEP ON RT80 WITH TIRES BEFORE THIS S/N USE STEP 302-1600.

NOTE:

01

ID0570570

134

FUEL TANK

RT80 T4 TRACKS & TIRES

4

5 4

3

16

6 7 4 9 8

1 17

11

10

12 2

13

13 5 15

02

14

ID0566704

135

FUEL TANK

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 FUEL TANK 1 PLUG (04N, SOC, SS) 1 MANUAL COMPARTMENT 15 FLG SCREW (#10-24 X .5", THD FRM) 10 WASHER (M6, BLK) 1 CAP 1 GASKET, FILL NECK CAP 1 FLANGE GASKET 1 FLANGE, FILL NECK 1 FLG LK SCREW (M12-1.75 X 60MM) 2 FLG LK SCREW (M12-1.75 X 50MM, CL100, LO PRO) 1 FRONT BRACKET 6 FLG SCREW (M10-1.50 X 25MM) 1 DECAL PLATE 6 SCREW (#10-24 X 3/8"), HEX, BLACK 1 FUEL SENDER 1 SPACER PLATE

362-2333 115-444 318-588 105-214 107-801 111-120 153-594 153-607 125-498 105-2068 105-1178 302-9032 106-724 301-2705 105-1691 215-1911 302-9031

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 USE LOCTITE 242 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. 4X 105-214 & REF. NO.'S 7 THRU 10 ARE SERVICE PARTS FOR 364-559, "FILL NECK ASSEMBLY, FUEL".

2. FUEL TANK 362-2333 SUPERSEDES FUEL TANK 362-1666.

3. BEGINS WITH S/N: ______. UNITS BEFORE THIS S/N USE BRACKET 301-1521 INSTEAD OF BRACKET 302-9032.

UNITS BEFORE THIS S/N DO NOT USE SPACER PLATE 302-9031 AND USE BOLTS 106-632 AND 106-806 INSTEAD OF 105-2068 AND 105-1178.

NOTE:

02

ID0566704

136

SEAT MOUNT

RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

8 7 6

21

27

9 3

23 22 12 11 13 10

14 16

24

5 15

2 18 18

17

4

12 26

25 20 19

18

19 17 12

18

01

1

ID0566710

137

SEAT MOUNT

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 302-9034 2 301-4350 3 302-9037 4 179-382 5 117-301 6 106-522 7 107-606 8 107-528 9 105-876 10 106-387 11 308-895 12 105-095 13 107-582 14 115-645 15 106-385 16 106-987 17 106-163 18 106-992 19 106-551 20 106-055 21 106-162 22 106-386 23 110-259 24 107-782 25 184-870 26 115-662 27 115-069

1 SEAT BASE 1 CONTROLLER COVER 1 SEAT DECK 1 SHIM 1 SWIVEL DISK 1 THRUST WASHER 1 TANG WASHER 1 SLOTTED NUT 2 SCREW (M10-1.50 X 35MM) 2 FLG LOCKNUT (M10-1.50) 1 LEVER 3 WASHER (1/4") 1 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 COMPRESSION SPRING 1 FLG LOCKNUT (M6-1.00) 1 FLG LK SCREW (M6-1.00 X 16MM) 2 FLG SCREW (M8-1.25 X 30MM) 7 FLG LK SCREW (M8-1.25 X 25MM) 3 CLIP NUT (M8-1.25) 4 #10-24 NC NUTSERT 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 2 BOLT-ON CLAMP (.625") 4 BOLT (#10-24 X 1.00", SOC) 4 SPACER 1 GROMMET EDGE (3/16" X 12.7") 2 GROMMET (3/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0566710

138

SEAT MOUNT

RT80 T4 TRACKS & TIRES ENDS WITH S/N:

12 26

11

32

13

27

10

3

28

16 15 17 14 9

29

20

18 19

8

4

2 23

7

6

5

23 22 21 31 16

30

25 24 24

23 22 16

1 23 07

ID0310545

139

SEAT MOUNT

RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 300-7679 2 301-4350 3 301-2260 4 300-7682 5 107-521 6 106-121 7 110-383 8 179-382 9 117-301 10 106-522 11 107-606 12 107-528 13 105-876 14 106-387 15 308-895 16 105-095 17 107-582 18 115-645 19 106-385 20 106-987 21 105-1311 22 106-163 23 106-992 24 106-551 25 106-055 26 106-162 27 106-386 28 110-259 29 107-782 30 184-870 31 115-662 32 115-069

1 SEAT BASE 1 CONTROLLER COVER 1 SEAT DECK 1 SWIVEL BASE 1 SCREW (M12-1.75 X 20MM) 1 STUD BOLT (3/8-NC X 1-1/2") 1 KNOB (3/8-NC, BLACK) 1 SHIM 1 SWIVEL DISK 1 THRUST WASHER 1 TANG WASHER 1 SLOTTED NUT 2 SCREW (M10-1.50 X 35MM) 2 FLG LOCKNUT (M10-1.50) 1 LEVER 3 WASHER (1/4") 1 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 COMPRESSION SPRING 1 FLG LOCKNUT (M6-1.00) 1 FLG LK SCREW (M6-1.00 X 16MM) 1 COMPRESSION SPRING 2 FLG SCREW (M8-1.25 X 30MM) 7 FLG LK SCREW (M8-1.25 X 25MM) 3 CLIP NUT (M8-1.25) 4 #10-24 NC NUTSERT 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 2 BOLT-ON CLAMP (.625") 4 BOLT (#10-24 X 1.00", SOC) 4 SPACER 1 GROMMET EDGE (3/16" X 12.7") 2 GROMMET (3/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0310545

140

SEAT & ARMS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

1

2 11 9 15

12 14

16

16 8

13

8

25 24

3 9

6

23

10 7

7

7 7

17

5

19 6

4

22 21 18 20

18 18

03

ID0566762

141

SEAT & ARMS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1 117-1050 1 SEAT 2 117-1061 1 SEAT BELT KIT 3 215-1894 1 SEAT SWITCH 4 302-9050 1 RIGHT CONTROL ARM 5 302-9051 1 LEFT CONTROL ARM 6 105-1444 4 ROUND PLASTIC CAP ,3.5" 7 106-724 15 FLG SCREW (M10-1.50 X 25MM) 8 215-1842 2 ROTARY HALL EFFECT POT 9 215-1852 2 KNOB 2" 10 106-367 4 SCREW (#6-32 X 1/2" PLPS SS) 11 117-314 2 ARM REST 12 301-3024 2 ARM BRACKET 13 110-383 2 KNOB (3/8-NC, BLACK) 14 105-047 2 LOCKNUT (3/8-NC) 15 106-159 4 FLG SCREW (1/4-NC X 3/4") 16 105-600 4 CARRIAGE BOLT (3/8-NC X 1") 17 302-9610 1 SEAT SPACER PLATE 18 107-661 15 FLG LKNUT (M10-1.50, PRV TRQ) 19 105-2495 4 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 20 115-430 2 SEAT BELT TETHER 21 106-559 2 SCREW (M12-1.75 X 25MM) 22 106-031 2 LOCKNUT (M12-1.75, NLK) 23 105-078 2 NUT (1/4-NC) 24 105-079 2 LOCK WASHER (1/4) 25 106-076 2 WASHER (1/4")

REMARKS

SEAT INCLUDES SLIDES. SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. SEATSLIDES SERVICE PARTS 105-2883.

NOTE:

03

ID0566762

142

SEAT & ARMS

RT80 T4 TRACKS & TIRES ENDS WITH S/N:

1

9

19

20

18

17

15 21

25 26

23 19 26 17

22

18 10 16

16

12

11 16

14 2

2

15 13

8

7 3

5

4

27 5

6 28

04

ID0310544

143

SEAT & ARMS

RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28

1 SEAT 4 CUP WASHER (5/16") 2 SEAT BELT TETHER 2 LOCKNUT (M12-1.75, NLK) 2 SCREW (M12-1.75 X 30MM) 4 FLG LOCKNUT (5/16-NC) 1 SEAT SWITCH 2 FLG LK BOLT (1/4-NC X 3/4") 1 SEAT BELT SET W/5.75" TONGUE 2 WASHER (M12) 2 SCREW (M12-1.75 X 40MM, 8.8) 2 BUSHING (.562" X 1" X .590") 1 RIGHT CONTROL ARM 1 LEFT CONTROL ARM 4 ROUND PLASTIC CAP ,3.5" 7 FLG SCREW (M10-1.50 X 25MM) 2 ROTARY HALL EFFECT POT 2 KNOB 2" 4 SCREW (#6-32 X 1/2" PLPS SS) 2 ARM REST 2 ARM BRACKET 2 KNOB (3/8-NC, BLACK) 2 LOCKNUT (3/8-NC) 2 FLG SCREW (1/4-NC X 3/4") 4 CARRIAGE BOLT (3/8-NC X 1") 4 WASHER (5/16") 4 FLG LOCKNUT (M10-1.50)

117-429 105-267 115-430 106-031 105-273 105-003 215-1894 106-168 117-924 106-391 106-333 184-252 301-3199 301-3019 105-1444 106-724 215-1842 215-1852 106-367 117-314 301-3024 110-383 105-047 106-159 105-600 105-117 106-387

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEAT (117-429) INCLUDES SLIDES, SPACERS & CUP WASHERS.

NOTE:

04

ID0310544

144

THROTTLE

RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

1 2 6 3

8 5

7 01

4 ID0566764

145

THROTTLE

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 105-1179 2 107-801 3 107-871 4 195-2361 5 106-237 6 302-7764 7 106-574 8 111-064

7 SCREW (M6-1.00 X 35MM, BUT SOC) 7 WASHER (M6) 3 WELLNUT (M6-1.00 X 20.35MM LG) 1 ELECTRONIC THROTTLE 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 RIGHT FENDER INSERT PLATE 2 CLIP NUT (M6-1.00) 1 KNOB (1/4-NC, ORANGE)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0566764

146

THROTTLE

RT80 T4 TRACKS & TIRES ENDS WITH S/N" 6

3 4

5

13 7 8 14 15 9

11

2

12 9

1

10 06

ID0309806

147

THROTTLE

RT80 T4 TRACKS & TIRES ENDS WITH S/N" REF PART NO. NUMBER

QTY

1 319-498 2 106-574 3 105-1179 4 107-801 5 117-342 6 110-590 7 179-554 8 106-598 9 107-529 10 105-118 11 105-805 12 105-287 13 105-815 14 217-304 15 105-2027

1 THROTTLE BRACKET 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 35MM, BUT SOC) 2 WASHER (M6) 1 ROD 1 KNOB (3/8-NC, ORANGE) 1 THROTTLE PIVOT PIN 1 WASHER (9/16" HARDENED) 2 WASHER UHMW (3/8) 1 WASHER (3/8") 1 WASHER BELLEVILLE (3/8) 1 LOCKNUT (3/8 NC) 2 BOLT (#10-24 UNC X 1" PAN SLT) 1 NON-CONTACTING ROTARY POSITION SENSOR 1 SEAL WASHER

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TAKE NOTE ON HOW REF #1 (THROTTLE BRACKET 319-498) IS POSITIONED BETWEEN THE INSIDE BOTTOM OF THE FENDER AND THROTTLE BRACKET (301-5415) SHOWN ON PAGE ID309827 "RIGHT FENDER".

NOTE:

WHEN NEEDING TO REPLACE ASSEMBLY, ORDER PART# 190- 2608.

06

ID0309806

148

RIGHT FENDER

RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

30

29

25 4

3

28 2

28

26

1

5 6 9 13 12 27

8 7

11

15

19

24 5

10

18 20 23 22 17 14 21 16

03

ID0566775

149

RIGHT FENDER

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 362-2276 2 302-7763 3 105-1019 4 108-092 5 106-724 6 301-2705 7 105-1691 8 107-801 9 322-646 10 106-382 11 301-4515 12 106-161 13 106-162 14 302-8165 15 106-386 16 106-992 17 105-190 18 106-385 19 105-003 20 105-117 21 150-5919 22 195-2361 23 106-574 24 106-237 25 111-110 26 302-7764 27 111-064 28 110-854 29 217-762 30 217-764

1 RIGHT FENDER 1 CONTROL VALVE COVER 4 SLOT WASHER 4 SCREW #10-24 X 1/2 BUT SOC HD 4 FLG SCREW (M10-1.50 X 25MM) 1 DECAL PLATE 6 SCREW (#10-24 X 3/8"), HEX, BLACK 6 WASHER (M6, BLK) 1 FRONT BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 1 THROTTLE BRACKET 2 FLG SCREW (M6-1.00 X 20MM) 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 VALVE MOUNT RT80B 1 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 3 BOLT (5/16-NC X 2-3/4") 2 FLG LOCKNUT (M6-1.00) 3 FLG LOCKNUT (5/16-NC) 6 WASHER (5/16") 1 HYD VALVE SD5/4P ELECT 4TH SP REAR STEER 1 ELECTRONIC THROTTLE 2 CLIP NUT (M6-1.00) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 PLUG (3/8) 1 RIGHT FENDER INSERT PLATE 1 KNOB (1/4-NC, ORANGE) 2 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED)(ON-ON) 1 ROCKER SWITCH (SPDT)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0566775

150

RIGHT FENDER

RT80 T4 TRACKS & TIRES ENDS WITH S/N:

5

4 3

2

6

7 10 11

23

24

27

10

7

8 9

6

8

25

22

12

13 14 15

18

19 20

1

17 16 21

26 06

ID0309827

151

RIGHT FENDER

RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 THROTTLE BRACKET 1 RIGHT FENDER 1 CONTROL VALVE COVER 4 SLOT WASHER 4 SCREW #10-24 X 1/2 BUT SOC HD 4 FLG SCREW (M10-1.50 X 25MM) 4 SCREW (M6-1.00 X 35MM, BUT SOC) 1 ELECTRONIC THROTTLE 1 SEAL WASHER 10 WASHER (M6, BLK) 2 CLIP NUT (M6-1.00) 1 THROTTLE JUMPER HARNESS 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 FLG SCREW (M6-1.00 X 20MM) 1 FLG LOCKNUT (M8-1.25) 2 FLG LOCKNUT (M6-1.00) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 3 FLG LOCKNUT (5/16-NC) 6 WASHER (M8) 1 HYD CONTROL VALVE (4-SPOOL) 3 BOLT (5/16-NC X 2-3/4") 6 SCREW (#10-24 X 3/8"), HEX, BLACK 1 DECAL PLATE 1 FRONT BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 6 FLG LK SCREW (M8-1.25 X 25MM) 1 KNOB (1/4-NC, ORANGE)

301-4515 362-1709 301-2258 105-1019 108-092 106-724 105-1179 195-2361 105-2027 107-801 106-574 215-2692 106-162 106-161 106-386 106-385 106-237 105-003 106-389 159-961 105-190 105-1691 301-2705 322-646 106-382 106-992 111-064

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0309827

152

2-POST ROPS

RT80 T4 TRACKS & TIRES

1

3

2 4

01

ID0570562

153

2-POST ROPS

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 302-7861 2 106-393 3 107-927 4 106-665

1 RT80B 2-POST ROPS 8 WASHER (M20) 4 SCREW (M20-2.50 X 160MM) 4 LOCKNUT (M20-2.50, 10.9)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 TORQUE TO 375 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: ______ . UNITS BEFORE THIS S/N USE 2-POST ROPS 301-1408.

NOTE:

01

ID0570562

154

4-POST ROPS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: ___

13 13

15 6

4

15 13

11

12

7

13 2

13

5

11 12 8

3

18 16 18 1

16

19

16

16

19 16

16 16

17

19 14 18 14

10

9

16

01

20

ID0566620

155

4-POST ROPS

RT80 T4 TRACKS & TIRES BEGINS WITH S/N: ___ REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-7791 1 RT80B TOP FRAME 2 302-7794 1 RT80B 4-POST ROPS CANOPY 3 117-1025 1 HEADLINER INSULATION 4 302-7798 1 RT80B LEFT HEADLINER SUPPORT 5 302-7799 1 RT80B RIGHT HEADLINER SUPPORT 6 302-7796 1 RT80B ROPS CANOPY FRONT PLATE 7 302-7797 1 RT80B REAR HEADLINER SUPPORT 8 302-7795 1 RT80B ROPS CANOPY REAR PLATE 9 302-7793 1 RT80B LEFT LEG 10 302-7792 1 RT80B RIGHT LEG 11 105-562 2 FLG BOLT (5/16-NC X 1-3/4") 12 108-111 3 WASHER (5/16") 13 110-348 25 POP RIVET (3/16" X .664") 14 105-003 2 FLG LOCKNUT (5/16-NC) 15 106-243 6 SCREW (5/16-NC X 1-1/2") 16 106-397 32 WASHER (M12, HARDENED) 17 108-083 4 SCREW (M12-1.75 X 150MM, 10.9) 18 107-206 8 HHCS M12-1.75 X 35MM,10.9 ZP 19 106-685 12 LOCKNUT(M12-1.75,PRV TRQ,10.9) 20 106-547 8 SCREW (M12-1.75 X 40MM,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0566620

156

4-POST ROPS

RT80 T4 TRACKS & TIRES ENDS WITH S/N:

13

13

15 6

4

15 11

12 13 7 2

13

13

5 11 12

8

3 18 16 18 1

16

19

16

16

19 16

16 16 19

17 14 18 14

10

9

16

05

20 ID0311803

157

4-POST ROPS

RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

REMARKS

301-1836 1 TOP FRAME 324-405 1 4-POST ROPS CANOPY 117-1025 1 HEADLINER INSULATION 324-407 1 LEFT HEADLINER SUPPORT 324-408 1 RIGHT HEADLINER SUPPORT 324-406 1 ROPS CANOPY FRONT PLATE 323-452 1 REAR HEADLINER SUPPORT 306-282 1 ROPS CANOPY REAR PLATE 301-4203 1 LEFT LEG 301-4201 1 RIGHT LEG 105-562 2 FLG BOLT (5/16-NC X 1-3/4") 108-111 3 WASHER (5/16") 110-348 25 POP RIVET (3/16" X .664") 105-003 2 FLG LOCKNUT (5/16-NC) 106-243 6 SCREW (5/16-NC X 1-1/2") 106-397 32 WASHER (M12, HARDENED) 108-083 4 SCREW (M12-1.75 X 150MM, 10.9) 107-206 8 HHCS M12-1.75 X 35MM,10.9 ZP 106-685 12 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-547 8 SCREW (M12-1.75 X 40MM,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0311803

158

REAR PANEL

RT80 T4 TRACKS & TIRES

5

4

3

2 1 8

7 6

03

ID0315880

159

REAR PANEL

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 301-1522 2 362-1770 3 105-1550 4 106-574 5 106-383 6 108-156 7 106-163 8 107-801

1 LEFT PANEL MOUNT 1 REAR PANEL 3 SCREW (M6-1.00 X 25MM) 3 CLIP NUT (M6-1.00) 2 FLG LK SCREW (M10-1.50 X 30MM) 2 WASHER (5/16") 2 FLG SCREW (M8-1.25 X 30MM) 3 WASHER (M6)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0315880

160

CABLE GUIDE

RT80Q T3/ RT80 T4 TRACKS & TIRES 4-POST ROPS

FOOTNOTE 2 5"

1 2 11 FOOTNOTE 3 4 13

7

8

6

12

5 10 9

3

10

06

9

ID0290620

161

CABLE GUIDE

RT80Q T3/ RT80 T4 TRACKS & TIRES 4-POST ROPS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

190-1999 319-667 105-239 105-003 185-541 184-453 107-520 117-207 110-033 106-496 106-709 105-069 105-117 301-3412

QTY

DESCRIPTION

- CABLE GUIDE, 4-POST ROPS 1 4-POST CABLE GUIDE 4 BOLT (5/16-NC X 4-1/2") 4 FLG LOCKNUT (5/16-NC) 1 CABLE GUIDE 7 SPACER TUBE 7 PIN (.375" X 3.75") 7 COMPRESSION SPRING 7 HAIR CLIP PIN (1/8" X 1/2") 4 FLG SCREW (M12-1.75 X 35MM) 4 FLG LK NUT (M12-1.75) 4 WASHER (.406") 4 WASHER (5/16") 2 CLAMP BAR

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SPRING, 117-207, IS A PRESS FIT ON CLIP PIN, INSTALL WITH SMALL END OF SPRING AGAINST HEAD OF CLIP PIN (107-520).

2. CABLE GUIDE SHOULD FIT APPROXIMATELY 5" FROM BACK OF THE THROAT OPENING TO EDGE OF CANOPY. AND SHOULD BE CENTER OVER SIDE TUBES IN THE TOP FRAME. REFER TO PARTS PAGE "4-POST ROPS" ID0266908.

3. WASHERS, REF #11 (105-069) MUST FIT ON TOP OF CANOPY TO ALLOW SPACE FOR BOLT HEADS ATTACHING THE CANOPY TO THE FRAME.

NOTE:

06

ID0290620

162

CABLE GUIDE

RT80Q T3/ RT80 T4 TRACKS & TIRES 2-POST ROPS

4

1

4 10

5

6 12

9

3

2

11

7 8

05

ID0290681

163

CABLE GUIDE

RT80Q T3/ RT80 T4 TRACKS & TIRES 2-POST ROPS REF PART NO. NUMBER

1 2 3* 4 5 6 7 8 9 10 11 12

190-2001 320-557 106-505 105-069 105-814 318-199 185-541 106-496 106-709 107-520 117-207 184-453 110-033

QTY

DESCRIPTION

- CABLE GUIDE, 2-POST 1 2-POST CABLE GUIDE 4 BOLT (3/8-NC X 4-1/2") 4 WASHER (.406") 4 FLG LOCKNUT (3/8-NC) 2 MOUNT BAR 1 CABLE GUIDE 4 FLG SCREW (M12-1.75 X 35MM) 4 FLG LK NUT (M12-1.75) 7 PIN (.375" X 3.75") 7 COMPRESSION SPRING 7 SPACER TUBE 7 HAIR CLIP PIN (1/8" X 1/2")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SPRING, 117-207, IS A PRESS FIT ON CLIP PIN, INSTALL WITH SMALL END OF SPRING AGAINST HEAD OF CLIP PIN (107-520).

NOTE:

05

ID0290681

164

NOTES:

ID0134963

RT80 Deutz® TD3.6L4

Parts Manual

Issue 13, volume 2 of 2

053-2785

165

CONTROL COMPONENTS

166

CONSOLE

RT80 T4 TRACKS AND TIRES

DIFF. LOCK

18

19

17 16

7

6

GROUND DRIVE SPEED

2

20 4

5

1

14

12

6

13

9 10

12

11 4

8 15 6

4 8 5 01

5

6

3

7 2 ID0735889

167

CONSOLE

RT80 T4 TRACKS AND TIRES REF PART NO. NUMBER

QTY

1 362-1502 2 301-2307 3 301-2510 4 107-871 5 105-1550 6 105-1552 7 107-801 8 107-744 9 214-301 10 110-560 11 362-1461 12 215-2013 13 362-1438 14 106-048 15 106-408 16 362-823 17 217-762 18 110-854 19 215-1590 20 362-1635

1 CONSOLE 2 ACCESS PANEL 1 ACCESS PANEL 6 WELLNUT (M6-1.00 X 20.35MM LG) 8 SCREW (M6-1.00 X 25MM) 4 SCREW (M6-1.00 X 16MM) 6 WASHER (M6, BLK) 9 WASHER (M6, BLK) 1 ACCESSORY SOCKET 2 POP RIVET (3/16" X 1/2", ALUM) 1 KEY CHAIN 1 IGNITION SWITCH 1 SHROUD 4 LOCKNUT (#10-24) 3 BOLT (#10-24 X 1-1/4",SOC) 2 COVER 1 ROCKER SWITCH (SPDT) 2 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (DPDT) ON-ON-ON 1 CONSOLE PLUG

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNTOE 2

NOT SHOWN:

FOOTNOTES:

1. ONLY ONE WELLNUT (107-871) IS REQUIRED ON EITHER ACCESS PANEL (301-2307).

2. IF NEEDED, USE 301-5747 SPACER TO TIGHTEN. USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER.

NOTE:

01

ID0735889

168

DISPLAY/DASH PANEL RT80 T4 TRACKS & TIRES

2

3

1 4

5

6

05

8

7

9

ID0316082

169

DISPLAY/DASH PANEL RT80 T4 TRACKS & TIRES

REF PART NO. NUMBER

QTY

1 362-1667 2 220-2704 3 106-649 4 306-608 5 306-607 6 362-823 7 107-744 8 105-1550 9 107-871

1 DASH PANEL 1 PV485 DISPLAY 4 SCREW ( #6-32 X .75",BUT ) 2 BUTTON COVER 2 HORN BUTTON 4 COVER 6 WASHER (M6) 6 SCREW (M6-1.00 X 25MM) 6 WELLNUT (M6-1.00 X 20.35MM LG)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0316082

170

ROCKER SWITCHES

RT80Q T3/ RT80 T4 TRACKS & TIRES

2 REAL WINDER

2 4

WORK LIGHTS

1

REEL CARRIER 3

1 FLASHERS

06

ID0288649

171

ROCKER SWITCHES

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4

4 SWITCH ACTUATOR GUARD 2 ROCKER SWITCH (SEALED)(ON-ON) 1 ROCKER SWITCH 1 ROCKER SWITCH (SEALED)

110-854 217-762 217-072 217-817

DESCRIPTION

REMARKS

WORK LIGHTS/ REEL WINDER FLASHERS REEL CARRIER

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0288649

172

FIREWALL TOP PLATE RT80 T4 TRACKS & TIRES

2

1

3 4 7 5 9

10

6

8

14 12 11 2

02

13

ID0579855

173

FIREWALL TOP PLATE RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 48-PIN 10AI8DI20DO CONTROLLER 7 BOLT (#10-24 X 3/4", PLPS) 3 SPACER 3 #10-24 NC NUTSERT 1 TOP 1 CONSOLE INSULATION 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 7 BULK EDGE (5/32", SOLD PER 1") 1 HOLE PLUG 1 DIAGNOSTIC PORT MOUNT PLATE 4 LOCKNUT (#10-24) 4 SCREW (#4-40 X 5/8", PAN) 4 NUT (#4-40)

220-2674 106-049 184-870 106-055 301-2835 362-1574 106-381 106-386 115-686 362-1636 301-4249 106-048 106-155 105-662

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINES WITH S/N:_____, UNITS BEFORE THIS S/N USE CONTROLLER 220-2075.

NOTE:

02

ID0579855

174

CLM3000 GPS KIT RT80 LRC, RT80 HRC

1

2 3

4

01

ID0714467

175

CLM3000 GPS KIT RT80 LRC, RT80 HRC REF PART NO. NUMBER

1 2 3 4

190-2693 110-366 220-6781 215-3312 222-7232

QTY

DESCRIPTION

CLM3000 GPS KIT 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 1 4G + GNSS ANTENNA

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0714467

176

GPS/TELEMATICS

RT80 T4 TRACKS & TIRES

2

9

10 5 7

1

3 8

12 4

11

6

02

ID0579858

177

GPS/TELEMATICS

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-2568 105-1732 106-162 106-386 220-2527 222-5103 215-2423 362-0073 302-2444 107-597 105-2682 107-580 215-2743

QTY

DESCRIPTION

GPS ONLY FOR GPS-READY 4 SCREW (M4-0.70 X 40MM,BUT SOC BLK) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 1 BASIC TELEMATICS MODULE 1 GPS/CELLULAR COMBO ANTENNA 3M 1 FMS HARNESS- PROMION GPS 1 PLATE - GPS ANTENNA (PLASTIC) 1 PLATE - GPS ANTENNA (METAL) 2 WASHER (M4) 2 FLG LOCKNUT (M4-0.7, SS NYLON INSERT) 2 SCREW (M4-0.70 X 16MM,BUT SOC) 1 PROEMION MOUNT PLATE

REMARKS

INCLUDES REF NO.'S 1-12

NOT USED ON RT80 UNITS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0579858

178

GPS TRANSMITTER

RT80Q T3/ RT80 T4 TRACKS & TIRES

1

3 2

4 5

04

ID0288651

179

GPS TRANSMITTER

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 GPS TRANSMITTER 4 VELCRO STRIP (1", SOLD PER IN) 1 RECEPTACLE 1 LOCK 4 MALE TERMINAL ( DEUTSCH DTM)

215-1637 110-366 215-1650 215-1651 211-080

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO "FIREWALL TOP PLATE" ID0282464 FOR MORE INFO.

04

ID0288651

180

13

7

4

6

REAR STEER SENSOR BEGINS WITH S/N: RT80 T4 TRACKS AND TIRES

8 3

9 12

15

16

14

18

17

22

20 10

11 19

23 5

13

2 24

1

26

25

01

21

ID0704068

181

REAR STEER SENSOR BEGINS WITH S/N: RT80 T4 TRACKS AND TIRES REF PART NO. NUMBER

QTY

1 302-8054 2 302-8737 3 303-0263 4 302-9617 5 215-2988 6 105-117 7 106-380 8 302-9851 9 110-287 10 110-102 11 105-075 12 105-1756 13 105-047 14 105-1684 15 106-018 16 105-1681 17 125-425 18 105-2681 19 105-2682 20 106-379 21 106-385 22 215-2623 23 106-415 24 106-471 25 302-8758 26 105-1568

1 PLATE, SPACER 1 WELDMENT, FRONT SENSOR MOUNT 1 SHAFT 1 PLATE, BOX ARM 1 MAGNET, SENSOR 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 16MM) 1 SPACER TUBE 1 ROD END (3/8-NF, FM LH) 1 ROD END (3/8-NF, FM) 1 BOLT (3/8-NC X 2") 1 BOLT (3/8-NC X 1-5/8") 2 LOCKNUT (3/8-NC) 1 JAM NUT (3/8-NF LH) 1 JAM NUT (3/8-NF) 1 JACK SCREW 3/8 NF (LH/RH) 1 BRONZE BUSHING (.750 x 1.000 x 1.25) 2 SCREW (M4-0.7 X 20MM, PAN, SS) 2 FLG LOCKNUT (M4-0.7, SS NYLON INSERT) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 1 SENSOR, ROTARY 60° 1 WASHER (.406) 2 FLG SCREW (M16-2.00 X 30MM) 1 PLATE, STEER ARM 1 FIR TREE CABLE MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN UNIT IS EQUIPPED WITH TRACKS USE STOP 301-2365 (NOT SHOWN) TO MOUNT ROD END TO. WHEN UNIT IS EQUIPPED WITH TIRES USE ARM PLATE 302-8758 AND M16 FLG. SCREW.

NOTE:

01

ID0704068

182

REAR STEER SENSOR

7

RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

13

6

4 8 14 12

15

3

9

18

17

16

22

20 19 11

10

23

24 13

2 5

26 1

21 25

01

ID0570653

183

REAR STEER SENSOR RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 302-8054 2 302-8756 3 302-8363 4 302-9617 5 115-480 6 105-117 7 106-380 8 302-9851 9 110-287 10 110-102 11 105-075 12 105-1756 13 105-047 14 105-1684 15 106-018 16 105-1681 17 125-425 18 105-2681 19 105-2682 20 106-381 21 106-386 22 215-3140 23 105-2680 24 106-415 25 302-8758 26 106-471

1 PLATE, SPACER 1 WELDMENT, TOP COVER 1 SHAFT 1 PLATE, BOX ARM 1 GRIP RING (.750") 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 16MM) 1 SPACER TUBE 1 ROD END (3/8-NF, FM LH) 1 ROD END (3/8-NF, FM) 1 BOLT (3/8-NC X 2") 1 BOLT (3/8-NC X 1-5/8") 2 LOCKNUT (3/8-NC) 1 JAM NUT (3/8-NF LH) 1 JAM NUT (3/8-NF) 1 JACK SCREW 3/8 NF (LH/RH) 1 BRONZE BUSHING (.750 x 1.000 x 1.25) 2 SCREW (M4-0.7 X 20MM, PAN, SS) 2 FLG LOCKNUT (M4-0.7, SS NYLON INSERT) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 ANGLE SENSOR HONEYWELL RTP060LVEAA 2 SET SCREW (M3-0.5 X 3MM, SS) 1 WASHER (.406) 1 PLATE, STEER ARM 2 FLG SCREW (M16-2.00 X 30MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 262 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN UNIT IS EQUIPED WITH TRACKS USE STOP 301-2365, NOT SHOWN, TO MOUNT ROD END TO. WHEN UNIT IS EQUIPED WITH TIRES USE ARM PLATE 302-8758 AND M16 FLG SCREW.

NOTE:

01

ID0570653

184

REAR STEER SENSOR BEGINS WITH S/N: RT80 T4 TRACKS-WIDE

19

16

22

15 7

24 20

6 21 4 3

17 18

23

8 11

19

2

9 13

5

10 14

1 25

01

12

ID0704377

185

REAR STEER SENSOR BEGINS WITH S/N: RT80 T4 TRACKS-WIDE REF PART NO. NUMBER

1 302-8054 2 302-8737 3 303-0263 4 302-9617 5 215-2988 6 105-117 7 106-380 8 125-425 9 105-2681 10 105-2682 11 106-381 12 106-386 13 215-2623 14 105-1568 15 105-264 16 110-287 17 110-102 18 105-1756 19 105-047 20 105-179 21 106-018 22 105-1684 23 303-3134 24 303-3133 25 301-2365

QTY

DESCRIPTION

REMARKS

1 PLATE, SPACER 1 WELDMENT, FRONT SENSOR MOUNT 1 SHAFT 1 PLATE, BOX ARM 1 MAGNET, SENSOR 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 16MM) 1 BRONZE BUSHING (.750 x 1.000 x 1.25) 2 SCREW (M4-0.7 X 20MM, PAN, SS) 2 FLG LOCKNUT (M4-0.7, SS NYLON INSERT) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 SENSOR, ROTARY 60° 1 FIR TREE CABLE MOUNT 1 WASHER (3/8") 1 ROD END (3/8-NF, FM LH) 1 ROD END (3/8-NF, FM) 1 BOLT (3/8-NC X 1-5/8") 2 LOCKNUT (3/8-NC) 1 BOLT (3/8-NC X 3-1/2") 1 JAM NUT (3/8-NF) 1 JAM NUT (3/8-NF LH) 1 SPACER 1 JACK SCREW 3/8-NF X 6'' (LH/RH) 1 STOP MOUNT BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0704377

186

REAR STEER SENSOR RT80 T4, TRACKS - WIDE

20

22 21

19 16 15

24

7 6 4 3

17 23

8

18

9

11 13

19 14

10 2

5

1

12

01

ID0681370

187

REAR STEER SENSOR RT80 T4, TRACKS - WIDE REF PART NO. NUMBER

QTY

1 302-8054 2 302-8756 3 302-8363 4 302-9617 5 115-480 6 105-117 7 106-380 8 125-425 9 105-2681 10 105-2682 11 106-381 12 106-386 13 215-3140 14 105-2680 15 105-264 16 110-287 17 110-102 18 105-1756 19 105-047 20 105-179 21 106-018 22 105-1684 23 303-3134 24 303-3133

1 PLATE, SPACER 1 WELDMENT, TOP COVER 1 SHAFT 1 PLATE, BOX ARM 1 GRIP RING (.750") 1 WASHER (5/16") 1 FLG LK SCREW (M8-1.25 X 16MM) 1 BRONZE BUSHING (.750 x 1.000 x 1.25) 2 SCREW (M4-0.7 X 20MM, PAN, SS) 2 FLG LOCKNUT (M4-0.7, SS NYLON INSERT) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 ANGLE SENSOR HONEYWELL RTP060LVEAA 2 SET SCREW (M3-0.5 X 3MM, SS) 1 WASHER (3/8") 1 ROD END (3/8-NF, FM LH) 1 ROD END (3/8-NF, FM) 1 BOLT (3/8-NC X 1-5/8") 2 LOCKNUT (3/8-NC) 1 BOLT (3/8-NC X 3-1/2") 1 JAM NUT (3/8-NF) 1 JAM NUT (3/8-NF LH) 1 SPACER 1 JACK SCREW 3/8-NF X 6'' (LH/RH)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0681370

188

REAR STEER INDICATOR

RT80Q T3/ RT80 T4 TRACKS & TIRES ENDS WITH S/N:

5 23 2 3 6 23

1

7 21 11 23

8

15

17 9 19

22

10

11

23

12

11

14 13

12

13 14

20

06

15

24

16

ID0278543

189

REAR STEER INDICATOR

RT80Q T3/ RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24

300-8528 313-554 115-480 106-103 107-312 106-385 300-8505 110-318 106-678 506-021 105-810 110-697 331-166 106-048 105-1317 301-2552 105-866 105-003 107-685 105-089 107-801 302-1575

QTY

1 1 1 1 2 2 1 1 1 5 4 2 2 4 1 1 2 2 1 2 5 1

DESCRIPTION

REMARKS

INDICATOR MOUNT INDICATOR PLATE GRIP RING (.750") BOLT (1/4-NC X 1/2", BUT SOC) SCREW (M6-1.00 X 25MM, BUT SOC) FLG LOCKNUT (M6-1.00) STEERING INDICATOR BALL JOINT (#10-32, FM) LOCKNUT (1/4-NF) NUT (#10-32) BOLT (#10-24 X 7/8", SOC) BOLT-ON CLAMP (.360") BOLT-ON BACK-UP (.306") LOCKNUT (#10-24) CABLE BRACKET FLG LK BOLT (5/16-NC X 1.250") FLG LOCKNUT (5/16-NC) U-BOLT (5/16-NC X 1.75) LOCKNUT (5/16-NC) WASHER (M6) STEERING CABLE BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0278543

190

NOTES:

ID0134963

191

HYDRAULICS

192

See loose-leaf schematic included with this manual.

193

HYDRAULIC SCHEMATIC RT80 T4 TRACK & TIRES COMPONENT Engine Cooler Cooler Bypass Power Steering Valve Priority Valve Charge Manifold Check Valve Tandem Hydrostat Pump

Auxiliary Double Gear Pump

NOTES 2500 rpm Rated Speed 15 psi Cracking

GD Motor Shift Solenoid, Diff Lock Solenoid Case Drain Bypass, 5 psi Cracking RT80Q T4 Ground Drive - 3.25 in3/rev (53 cc/rev) (T4, T5) RT80 T4 Ground Drive - 2.75 in3/rev (45 cc/rev) (T4, T5) SEE NOTE Attachment - 3.25 in3/rev (53 cc/rev) (T1, T2) Front Section (Chg Pump) - 1.37 in³/rev (22.5 cc/rev) (T3) Middle Section - .66 in3/rev (10.8cc/rev) (T6) Rear Section - 0.58 in3/rev (9.5cc/rev) (T7)

Backfill Blade Tilt Cylinder Backfill Blade Lift Cylinder Backfill Blade Swing Cylinder Backfill Blade Valve w/Rear Steer T7 Ground Drive Motor Hydraulic Reservoir Hydraulic Filter Relief Valve Rear Steer Cylinder Stabilizer Valve Backhoe Valve Rotowitch Manifold Stabilizer Cylinder Backhoe Swing Cylinder Backhoe Boom Cylinder Backhoe Bucket Cylinder Backhoe Dipper Cylinder Reel Carrier Valve Reel Carrier Lift Cylinder H810 Trencher (Mid Speed) H810 Trencher (Low Speed) H810 Trencher (High Speed) Trencher Valve Trencher Boom Lift Cylinder Traverse Trencher Cylinder Traverse Trencher Valve Saw Motor Saw Lift Cylinder Saw Valve Traverse Saw Cylinder Saw Cleaner Cylinder Plow Motor

03

NOTE

6.71-2.14 in3/rev (110 / 35 cc/rev) 14 gal., center of sight glass,13.2 Gal. bottom of sight glass Beta 10 = 75 Filter w/ 25 psi bypass T6 T7 T6,T7 T6,T7

T7 (11.65:1 Ratio), 47cc Motor (14.24:1 Ratio), 47cc Motor (8.66:1 Ratio), 47cc Motor T7

T7 2.68 in3 (44cc) T7

(65cc) with Internal Flushing

BEGINNING WITH S/N..., 45 cc/rev IS THE TRACK PUMP DISPLACEMENT

ID0314322

194

HYDRAULIC SCHEMATIC RT80 T4 TRACK & TIRES REF. # 41 42 43 44 45 46 47 48 49 50 51

COMPONENT Plow Lift Cylinder Plow Swing Cylinder Plow Steer Cylinder Plow Valve Combo Trencher Motor (Mid Speed) Combo Trencher Motor (Low Speed) Combo Trencher Motor (High Speed) Combo Valve Diverter Valve Trench Cleaner Cylinder Reel Winder Diverter Valve Reel Winder Lift Cylinder Reel Winder Drive Motor

Test Port Reference

NOTES

T7 30.7 in3/rev (503 cc/rev) 38.5 in3/rev (631 cc/rev) 24.4 in3/rev (400 cc/rev) T7

Notes

Bring hydraulic temperature up to 130°F before chec king pressures. Do not run Attachment or Ground Drive functions T1 Attachment Forward Test Port 5900-6000 psi See note A. T2 Attachment Reverse Test Port 5900-6000 psi See note A. T3 Charge Pressure Test Port 400-450 psi @ Hi Idle T4 Ground Drive Forward Test Port 5900-6000 psi See note B. T5 Ground Drive Reverse Test Port 5900-6000 psi See note B. T6 Auxiliary Pump Test Port 2900-3100 psi See note C. T7 Auxiliary Pump Test Port 2900-3100 psi See note C. T8 Return Filter Inlet 25 psi Max T9 Return Manifold Notes:

03

A.

With attachment deadheaded @ 2500 Engine rpm, stroke attachment slowly until max pressure is achieved. Do not hold at maximum pressure for more than 6 seconds of each minute.

B.

At low engine speed, position tractor up against a wall or other firm, solid object that is secured from movement. Increase engine speed to 2500 rpm then slowly engage forward ground drive control lever until max pressure is achieved. Do not hold at maximum pressure for more than 6 seconds of each minute.

C.

Deadhead any cylinder, and run pump over relief. Do not hold at maximum pressure for more than 6 seconds of each minute.

ID0314322

195

196

PUMP STACK

RT80 T4 TRACKS & TIRES

18

17 2 6

3

19

16 15

4 14

5

24 23 26 25 34

1

6 27

7

21

35 32

8

37

27

36

22

39 20 13 12

11 10

9

9

31 33

04

38

28 30

29

ID0380636

197

PUMP STACK

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 HYD PUMP TANDEM HYDRO 45CC/53CC NO CHG 1 UNION (12S-12OFX90) 1 CONNECTOR (12S-12O) 1 CHECK VALVE (12SF-12SF 5 PSI CRACK) 1 S/O COUPLER (12S-12H45) 3 QDC ADAPTER (02-06S) 1 CONNECTOR (08O-10S) 2 CONNECTOR (12O-16S90) 2 UNION (08O-08OFX90) 1 HOSE (08OFX90M-12"-3000) 2 CONNECTOR (16S-16O) 2 CONNECTOR (04O-06S90) 2 QDC ADAPTER (02-040F) 2 FLG BOLT (1/2-NC X 1-1/2",GD8) 12 SCREW (M10-1.50 X 55MM) 12 LOCK WASHER (7/16") 1 MOUNT PLATE 1 FLYWHEEL/PUMP COUPLING 6 SCREW (M8-1.25 X 25MM) 1 PUMP SUPPORT PLATE 2 FLG LK SCREW (M10-1.50 X 25MM) 1 REAR PUMP SUPPORT 2 SCREW (M10-1.50 X 60MM) 2 WASHER (3/8") 2 WASHER (3/4") 2 SHOCK MOUNT 4 FLG LOCKNUT (M10-1.50) 2 QDC ADAPTER (02-08OFX) 2 BRANCH TEE (08S-08O-08O) 2 REDUCER (10S-08SF) 1 RUN TEE (08O-10S-06O) 1 HYD PUMP CW TRIP DISP GEAR(1.37/.66/.58) 2 FLG SCREW (M10-1.50X35MM, FER) 0 PLUG (20S) 1 ELBOW (20S-20H45) 1 S/O COUPLER (16S-16H45) 1 O-RING (152 D70) 2 WASHER (M10, HARDENED) 1 PLUG (12S, SOC)

150-4422 154-444 154-269 150-3353 155-196 159-147 154-279 154-286 154-256 150-3789 154-281 154-226 159-156 106-499 105-839 105-073 195-1804 195-1430 105-806 301-3966 107-001 301-4091 106-628 105-118 105-975 116-128 106-387 159-158 154-337 155-193 150-2213 150-3737 106-435 155-144 514-426 155-230 157-041 106-396 159-392

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

INCLUDES REF NO. 34 USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. REFER TO "HYD FILTER RETURN" ID0310350 (REF#10) FOR DESTINATION OF THIS HOSE. 2. TANDEM PUMP, 150-4422, IS USED ON ALL RT80 T4 TIRED UNITS AND RT80 T4 TRACK UNITS BEGINNING WITH S/N: ______ RT80 T4 TRACK UNITS BEFORE THIS S/N USE TANDEM PUMP 150-3570.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0380636

198

BACKFILL BLADE HYRAULICS

LIFT

RT80Q T3/ RT80 T4 TRACKS & TIRES

7 / 10 SWING

7 / 11

7 / 13 7/8 7 / 12

24 28 35 37

TILT

25

7/9

15 34

29 33

32

18 26

31

FOOTNOTE 1

30

19

28

27

20

1

ATTACHMENT VALVE PRESSURE

ROD END BARREL END

LIFT CYL

ROD END BARREL END

TILT CYL

10

21

23 22 11 20 17

2

16 3

6

4 5

2

9

13

38

11 13 36

5 12

7

10

8 14

02

HOSE ROUTING

ID0579916

199

BACKFILL BLADE HYRAULICS RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 HYD VALVE SD5/4P ELECT 4TH SP REAR STEER 2 CONNECTOR (08S-08O90) 1 HOSE (08OFX-50"-3000) 2 ABRASION SLEEVE (1.25" X 50") 1 HOSE (08OFX90S-53"-3000) 1 CONNECTOR (08O-08O) 6 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-110"-3000) 1 HOSE (04OFX90S-128"-3000) 1 HOSE (04OFX90L-128"-3000) 1 HOSE (04OFX90L-128"-3000) 1 HOSE (04OFX90S-128"-3000) 1 HOSE (04OFX90L-106"-3000) 1 ABRASION SLEEVE (1.59" X 95") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 BRANCH TEE (04S-04O-04O) 1 RUN TEE (04S-04O-04O) 1 CONNECTOR (04S-04O) 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-22"-5000) 1 HOSE (04OFX45-22"-5000) 4 BK CONNECTOR (04O-04O45BK) 1 BULKHEAD MOUNT BRACKET 2 FLG LK SCREW (M8-1.25 X 25MM) 2 CLIP NUT M8-1.25, LONG, WIDE 2 ABRASION SLEEVE (1.00" X 20"") 1 LEVER (M12-1.75 X 200MM) 3 FLG LOCKNUT (M8-1.25) 2 WASHER (5/16") 1 LEVER (7.25) 1 HANDLE (3/8-NC, BLACK) 4 CAP (04OF) 1 AIR BARRIER 2 FLG SCREW (M6-1.00 X 20MM) 2 WASHER (3/8") 2 ABRASION SLEEVE (1.59" X 108") 2 FLG LOCKNUT (M6-1.00) 2 CYL (2.0 X 1.25 X 8.0)

150-5919 154-235 154-745 117-395 157-324 154-274 154-220 154-771 515-277 150-3333 150-3333 515-277 150-3683 116-787 106-162 154-293 154-316 154-278 154-252 515-310 515-310 154-285 301-2280 106-381 107-687 117-672 499-022 106-386 105-117 365-477 110-439 154-296 362-1679 106-161 105-118 117-204 106-385 151-057

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

REFER TO FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER TO PARTS PAGE "PUMP STACK ASSEMBLY", ID0270069, FOR MORE INFO. 2. REFER TO "BFB & LEFT ARMS, ID0274071 FOR HOSE'S. 3. BEGINS WITH S/N: ______. UNITS BEFORE THIS S/N USE CONTROL VALVE 159-961.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0579916

200

MOTOR SHIFT/ DIFF LOCK HYDRAULICS, NARROW RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

FOOTNOTE 1

15 RETURN MANIFOLD

12

2

18

1

5

17 11 13

4

FOOTNOTE 2

3 6

14 16

10

7

8 10 9 17 REAR AXLE

19 FRONT AXLE

03

ID0566754

201

MOTOR SHIFT/ DIFF LOCK HYDRAULICS, NARROW RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 150-3329 2 106-636 3 301-2300 4 107-368 5 105-052 6 105-047 7 105-003 8 154-316 9 515-011 10 117-993 11 154-278 12 149-335 13 150-5645 14 157-911 15 515-598 16 117-413 17 154-226 18 154-224 19 154-220

1 MANIFOLD (2-EH PILOT CONTROL ASSEMBLY) 2 BOLT (5/16-NC X 2", SOC, GD8) 1 BRACKET 4 WASHER (3/8" HARDENED) 2 BOLT (3/8-NC X 1-1/4") 2 LOCKNUT (3/8-NC) 2 FLG LOCKNUT (5/16-NC) 1 RUN TEE (04S-04O-04O) 1 HOSE (04OFX90S-32"-3000) 2 ABRASION SLEEVE (1.00" X 23") 1 CONNECTOR (04S-04O) 1 HOSE (06OFX90M-26"-3000) 1 HOSE (04OFX45-27"-3000) 1 HOSE (04OFX90S-85"-3000) 1 HOSE (04OFX90-12"-3000) 1 ABRASION SLEEVE (1.00" X 84") 2 CONNECTOR (04O-06S90) 1 CONNECTOR (06S-06O45) 1 CONNECTOR (04O-06S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO ID0380636 "PUMP STACK" REF#31 FOR DESTINATION OF THIS HOSE. 2. REFER TO ID0566896 "GROUND DRIVE HYDRAULICS" FOR DESTINATION OF THIS HOSE. 3. IF REPLACING HOSE OR ABRASION SLEEVE ON UNIT S/N: ____ OR BEFORE, USE HOSE 184-963 AND ABRASION SLEEVE 117-993

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0566754

202

MOTOR SHIFT/ DIFF LOCK HYDRAULICS, WIDE RT80 T4 TRACKS BEGINS WITH S/N:

FOOTNOTE 1

RETURN MANIFOLD

15 2

19

14

1 11 12

5

13

FOOTNOTE 2

4

10 3 8

17 9

16

6

7

FRONT AXLE

11

18

11 REAR AXLE 02

ID0566758

203

MOTOR SHIFT/ DIFF LOCK HYDRAULICS, WIDE RT80 T4 TRACKS BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 MANIFOLD (2-EH PILOT CONTROL ASSEMBLY) 2 BOLT (5/16-NC X 2", SOC, GD8) 1 BRACKET 4 WASHER (3/8" HARDENED) 2 BOLT (3/8-NC X 1-1/4") 2 LOCKNUT (3/8-NC) 2 FLG LOCKNUT (5/16-NC) 1 RUN TEE (04S-04O-04O) 1 ABRASION SLEEVE (1.00" X 23") 1 ABRASION SLEEVE (1.00" X 17") 3 CONNECTOR (04O-06S90) 1 CONNECTOR (04S-04O) 1 HOSE (04OFX45-27"-3000) 1 HOSE (06OFX90M-26"-3000) 1 HOSE (04OFX90-12"-3000) 1 HOSE (04OFX90S-94"-4000-AR) 1 HOSE (04OFX90S-18"-3000) 1 ABRASION SLEEVE (1.00 X 92'') 1 CONNECTOR (06S-06O45)

150-3329 106-636 301-2300 107-368 105-052 105-047 105-003 154-316 117-993 105-1104 154-226 154-278 150-5645 149-335 515-598 150-2340 154-715 105-1051 154-224

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO ID0380636 "PUMP STACK" REF#31 FOR DESTINATION OF THIS HOSE. 2. REFER TO ID0566896 "GROUND DRIVE HYDRAULICS" FOR DESTINATION OF THIS HOSE. 3. IF REPLACING HOSE OR ABRASION SLEEVE ON UNIT S/N: ____ OR BEFORE, USE HOSE 184-963 AND ABRASION SLEEVE 117-993

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0566758

204

OIL COOLER HYDRAULICS RT80 T4 TRACKS & TIRES

4

FROM PRIORITY VALVE

27

1 12

14 19

TO BOTTOM ENGINE OUTLET

21 24

2 15 18

22

3

BYPASS FLOW

23

TO TOP ENGINE OUTLET

25

14 14

5 16

13 26

11

27

28

FOOTNOTE 2 FOOTNOTE 1

17 15

10 9 TO HYDRAULIC OIL FILTER

10 20 7

15

29

6

8 FROM ATTACHMENT VALVE POWER BEYOND

06

ID0309751

205

OIL COOLER HYDRAULICS RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

154-300 2 CONNECTOR (10O-12S90) 154-310 2 REDUCER NUT (10OF) 154-312 2 REDUCER STEM (08O) 154-739 1 HOSE (08OFX-32"-3000) 154-739 1 HOSE (08OFX-32"-3000) 515-073 1 HOSE (08OFX-127"-3000) 105-1426 1 ABRASION SLEEVE (1.25" X 127") 116-636 6 BULK HOSE (3/4", SOLD PER FT) 116-460 30 BULK HOSE (1", SOLD PER FT) 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 195-1889 1 REDUCING UPPER RADIATOR HOSE 195-1890 1 UPPER RADIATOR HOSE 195-1891 1 LOWER RADIATOR HOSE 105-1211 6 WORM CLAMP (1-1/2" TO 2-1/2") 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 155-046 2 S/O COUPLER (12S-12H) 158-576 1 CHECK VALVE (12SF-12SF) 116-636 12 BULK HOSE (3/4", SOLD PER FT) 150-3625 1 SPECIAL BRANCH TEE (12S-12H-06O) 150-2693 1 S/O COUPLER (16S-16H90-12H90) 106-386 2 FLG LOCKNUT (M8-1.25) 106-992 2 FLG LK SCREW (M8-1.25 X 25MM) 150-3747 1 BK S/O COUPLER (24H-24H) 301-3882 1 BULKHEAD MOUNT 150-2834 1 HOSE (06OFX-18"-3000) 150-3818 1 BRANCH TEE - SPECIAL (08O-06O-06O) 115-687 44 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 154-295 1 BK RUN TEE (08O-08O-08OBK) 154-327 1 CAP (08OF)

REMARKS

USE ONE @ 20" & USE ONE @ 24"

NOT SHOWN:

FOOTNOTES:

1. REF. #7 ON RETURN MANIFOLD HYDRAULICS (ID0311554) ATTACHES TO THIS PORT. 2. REF #39 ON PRIORITY VALVE HYDRAULICS (ID0312553) ATTACHES TO THIS PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0309751

206

GROUND DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES BEGINS WITH S/N:

2 3 TO MOTOR SHIFT TOP PORT

1

4

5

BOTTOM PORT

6 7 FOOTNOTE 1 REV

8

10 11 12

FWD

9

8

01

ID0566896

207

GROUND DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

150-5871 1 HYD MOT 110CC DANFOSS H1B HDC 28CC MIN 107-336 4 FLG SCREW (M16-2.00X45MM,10.9) 154-226 1 CONNECTOR (04O-06S90) 154-234 1 CONNECTOR (08O-12S) 150-3452 1 CONNECTOR (12O-12OFX45) 150-3438 1 HOSE (12OFX-16FLH90S-35”-6000) 150-3357 1 HOSE (12OFX-16FLH90S-37"-6000) 115-687 48 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 157-029 2 O-RING (219 D90) 159-449 4 -16 SPLIT FLANGE 106-030 8 LOCK WASHER (M12) 106-477 8 SCREW (M12-1.75 X 45MM, 10.9)

REMARKS

USE LOCTITE 242

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE TWO @ 24"

NOT SHOWN:

FOOTNOTES:

1. REFER TO "TANDEM HYD. PUMP) ID0309127 FOR LOCATION OF THESE HOSES.

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0566896

208

GROUND DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES ENDS WITH S/N:

2

TOP PORT

5

1 BOTTOM PORT

3

6

4 TO MOTOR SHIFT

7 FOOTNOTE 1

10 REV

11

8

9 FWD

12

8

04

ID0311414

209

GROUND DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

150-3428 1 HYDRAULIC MOTOR (110 CC VAR BENT AXIS) 107-336 3 FLG SCREW (M16-2.00X45MM,10.9) 154-226 1 CONNECTOR (04O-06S90) 154-234 1 CONNECTOR (08O-12S) 150-3452 1 CONNECTOR (12O-12OFX45) 150-3438 1 HOSE (12OFX-16FLH90S-35”-6000) 150-3357 1 HOSE (12OFX-16FLH90S-37"-6000) 115-687 48 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 157-029 2 O-RING (219 D90) 159-077 4 SPLIT FLANGE HALF 105-073 8 LOCK WASHER (7/16") 105-222 8 BOLT (7/16-NC X 1-3/4")

REMARKS

USE LOCTITE 242

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE TWO @ 24"

NOT SHOWN:

FOOTNOTES:

1. REFER TO "TANDEM HYD. PUMP) ID0309127 FOR LOCATION OF THESE HOSES.

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0311414

210

HYDRAULIC FILTER RETURN RT80 T4 TRACKS & TIRES

20 12

22 B 19 14

13

5 2

6

3

22 A

8 9 4

20

17

17

21

7

17 1

10

17 23

16 24 11

06

12

ID0310350

211

HYDRAULIC FILTER RETURN RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 19 20 21 22 23 24

1 HYD OIL FILTER (20SF-20SF) 1 OIL FILTER MOUNT 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG NUT (M10-1.50) 3 FLG LK BOLT (3/8-NC X 3/4) 1 BOLT-ON CLAMP (1") 1 S/O BR TEE (20S-16H-12H-06S) 1 QDC ADAPTER (02-06OF) 1 CONNECTOR (06S-06O45) 2 WORM CLAMP (1/2" TO 1-1/4") 36 BULK HOSE (3/4", SOLD PER FT) 56 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 S/O COUPLER (20S-20H) 1 FORMED HOSE 1 S/O COUPLER (24S-20H-16H) 4 WORM CLAMP (1" TO 1-3/4") 34 BULK HOSE (1", SOLD PER FT) 2 T-BOLT CLAMP (1.25" - 1.50") 27 BULK HOSE (1-1/4",SOLD PER FT) 31 ABRASION SLEEVE(SOLD PER FOOT) 1 S/O LONG COUPLER (20S-20H90) 1 TEMP SWITCH (210,-08SAE)

157-345 301-1456 107-002 106-266 105-825 110-333 159-638 159-157 154-224 110-026 116-636 115-687 155-004 150-3607 150-2298 111-011 116-460 111-027 116-587 115-733 150-3247 215-1950

DESCRIPTION

REMARKS

USE REPLACEMENT FILTER 153-792

USE ONE @ 36" - REFR TO FOOTNOTE 1

A=6", B=25"

NOT SHOWN:

FOOTNOTES:

1. REFER TO ID0309127, "PUMP STACK" REF #28 FOR DESTINATION OF THIS HOSE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0310350

212

RETURN MANIFOLD RT80 T4 TRACKS & TIRES

13

9 11 FROM ATT. MOTOR CASE DRAIN

10

FOOTNOTE 1 FROM MOTORSHIFT/DIFF LOCK MANIFOLD TANK PORT

TO HYD. RES. 14 FROM BFB CONTROL VALVE TANK PORT

6

FROM GRD. DRV. MOTOR CASE DRAIN

5

16

15 6

TO OIL COOLER FOOTNOTE 3

FROM PRIORITY VALVE TANK PORT

4

3

7 8

FROM ATT. VALVE TANK PORT

05

12 2

1

N FRO

T

ID0311554

213

RETURN MANIFOLD RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 150-2310 2 105-003 3 154-296 4 150-3810 5 154-233 6 154-256 7 153-301 8 105-1123 9 154-930 10 117-397 11 154-930 12 154-327 13 154-331 14 154-235 15 515-402 16 117-394

1 MANIFOLD 2 FLG LOCKNUT (5/16-NC) 2 CAP (04OF) 1 HOSE (08OFX90L-25"-3000) 1 CONNECTOR (08S-08O) 2 UNION (08O-08OFX90) 1 HOSE (08OFX90S-108"-3000) 1 ABRASION SLEEVE (1.25" X 106") 1 HOSE (08OFX45-36"-3000) 1 ABRASION SLEEVE (1.25" X 35"") 1 HOSE (08OFX45-36"-3000) 1 CAP (08OF) 2 PLUG (08O) 1 CONNECTOR (08S-08O90) 1 HOSE (08OFX45-26"-3000) 1 ABRASION SLEEVE (1.25" X 23")

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER TO MOTOR SHIFT/DIFF LOCK (ID0310349) FOR HOSE THAT GOES TO THIS SPUD. 2. REFER TO GROUND DRIVE HYDRAULICS (ID0273843) FOR DESTINATION OF THIS HOSE. 3. REFER TO OIL COOLER HYD. (ID0309751) REF #27 FOR DESTINATION OF THIS HOSE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR O-RING REPLACEMENT.

05

ID0311554

214

PRIORITY VALVE

37/38/39

RT80 T4 TRACKS & TIRES

35/27 14/30 36/28

34/32

STEERING VALVE 44

38

43

37

41 42

32

35

FOOTNOTE 2

34

40 50

27

39

36

FOOTNOTE 2 14 33 4 2

15 14

6

28 31

41

23

LEFT FRONT 26 STEERING CYL.

13 25

5 12 16 17

18 FOOTNOTE 3 20

9 7 10

49

3

1

47

HYD. RESERVOIR

46 19

45 8

22

RIGHT FRONT STEERING CYL.

48

11

27

29

30

20

21 24

06

ID0312553

215

PRIORITY VALVE

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

1 PRIORITY VALVE 1 VALVE MOUNT BRACKET 2 BOLT (5/16-NC X 2-3/4") 2 FLG LOCKNUT (5/16-NC) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 RELIEF VALVE (AUXILIARY) 2 BOLT (1/4-NC X 4-1/4") 2 SPACER 4 WASHER (M6) 2 LOCKNUT (1/4"-NC) 1 UNION (08S-08OFX90) 1 CONNECTOR (08O-10S45) 2 CONNECTOR (04S-04O90) 1 CONNECTOR (04S-04O) 1 CONNECTOR (08O-10S) 1 UNION RUN TEE (08OFX-08O-08O) 1 HOSE (04OFX90S-26"-3000) 1 HOSE (08OFX90S-26"-3000) 2 ABRASION SLEEVE (1.00" X 24") 1 HOSE (08OFX45-14"-3000) 2 REDUCER STEM (04O) 2 REDUCER NUT (08OF) 1 CONNECTOR (08S-08O45) 1 CONNECTOR (060-08S45) 2 CONNECTOR (M18X1.50-080) 1 HOSE (04OFX45-54"-3000) 1 HOSE (04OFX45-62"-3000) 1 ABRASION SLEEVE (1.25" X 37") 1 HOSE (04OFX90S-38"-3000) 1 ABRASION SLEEVE (1" X 36"") 1 HOSE (06OFX90S-43"-3000) 1 ABRASION SLEEVE (1.00" X 42") 1 CONNECTOR (06O-08S) 1 CONNECTOR (04O-08S90, XL) 1 CONNECTOR (04O-08S90) 1 CONNECTOR (06O-08S90) 1 UNION (06O-06OFX90) 1 HOSE (06OFX-68"-3000-AR) 1 ABRASION SLEEVE (1.25" X 53") 1 HOSE (08OFX45-60"-3000) 1 ABRASION SLEEVE (1.25" X 58") 1 BK RUN TEE (08O-08O-08OBK) 1 CAP (08OF) 1 CONNECTOR (08S-08O90) 1 BRANCH TEE (08S-08O-08O) 1 QDC ADAPTER (02-08OFX) 1 HYD PUMP CW TRIP DISP GEAR(1.37/.66/.58) 1 REDUCER (10S-08SF) 1 POWER STEERING VALVE

150-2362 301-1454 105-190 105-003 106-381 106-386 158-681 107-873 301-2880 107-801 105-085 154-418 154-264 154-252 154-278 154-279 154-266 154-802 154-740 117-989 515-182 154-248 154-272 154-284 154-225 159-623 154-898 515-283 117-323 153-307 117-718 150-1573 117-387 154-222 158-256 154-276 154-227 154-228 149-218 105-1160 150-3687 117-690 154-295 154-327 154-235 154-337 159-158 150-3737 155-193 150-2361

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

FOOTNOTES:

1. BEGINS WITH S/N: _____UNITS BEFORE THIS S/N USE ELBOW FITTING 159-595.

2. REFER TO "COOLER HYDRAULICS" ID0309751 FOR DESTINATION OF THIS HOSE. 3. REFER TO "GROUND DRIVE HYDRAULICS" ID0566896 (REF #4) FOR DESTINATION OF THIS HOSE. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0312553

216

REAR STEER HYDRAULICS

RT80Q T3/ RT80 T4 TRACKS & TIRES

7 3 3 8

1 2

4 5 6 2

01

ID0566898

217

REAR STEER HYDRAULICS

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8

117-215 515-257 515-257 154-248 154-272 159-623 154-364 154-226

QTY

2 1 1 2 2 2 1 1

DESCRIPTION

ABRASION SLEEVE (1.25" X 46") HOSE (04OFX90S-54"-3000) HOSE (04OFX90S-54"-3000) REDUCER STEM (04O) REDUCER NUT (08OF) CONNECTOR (M18X1.50-080) CONNECTOR (04O-06S90, ORF) CONNECTOR (04O-06S90)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: _____, UNITS BEFORE THIS S/N USE 2X CONNECTOR 154-226 AND CONNECTOR 154-364 IS NOT USED.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0566898

218

ATTACHMENT DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES

FOOTNOTE 1 1

2 5 3 4

5

3 4

07

ID0312266

219

ATTACHMENT DRIVE HYDRAULICS RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 HOSE (16OFX90S-54"-6000) 1 HOSE (16OFX90S-54"-6000) 2 CONNECTOR (16O-16OFX45) 2 PLUG (16O) 48 ABRASION SLEEVE(SOLD PER FOOT)

154-763 154-763 153-249 154-334 115-733

DESCRIPTION

REMARKS

2 @ 24" EACH

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PUMP STACK" ID0309127 REF #19 FOR DESTINATION OF THESE HOSES.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0312266

220

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5")

6 13

14

12

11

4 7 2 5

9

8

10

3

1

01

ID0342528

221

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

150-3170 150-284 150-763 149-732 150-3169 150-911 106-122 155-734 155-733 157-550 157-549 105-363 125-776 157-536 157-020

QTY

DESCRIPTION

CYL (3.0" X 1.75" X 7.5") 1 CYLINDER BARREL (3.0 X 10.0) 1 CYLINDER HEAD (3.0 X 1.75) 1 CYLINDER ROD (1.75 X 10.0) 1 LONG PISTON 1 LOCK RING (3.0) 1 BOLT (7/8-NC X 2-1/4", GD8) 1 O-RING (334 D90) 1 BACKUP RING (334 D90) 1 U-SEAL (1.750") 1 WIPER SEAL (1.750") 1 WASHER (7/8") 2 WEAR RING 1 BACKUP RING (230 D90) 1 O-RING (230 D90)

REMARKS

INCLUDES REF NO.'S 1-14

SEE FOOTNOTE 1

NOT SHOWN:

190-2285 259-040 259-238 259-065 259-066 259-188

SEAL REPAIR KIT (3.0" X 1.75" X 7.5) U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

INCLUDES REF NO.'S 5-14

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

01

ID0342528

222

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38"

2

1 3 4

5

6

7

D

806-388

223

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-202 190-165 150-778 150-700 106-096 150-775 150-772 150-698

NOT SHOWN: 259-100 259-188 259-239 259-241

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

HYD CYL (2" X 1" X 3.38") SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2" X 1") CYLINDER HEAD (2" X 1") CYLINDER ROD

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") CYL HEAD SPANNER - TWO PIN WIPER SEAL INSTALLER (2") PISTON INSTALLER (2")

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)

NOTE:

D

806-388

224

225

226

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

227

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

228

VALVE SERVICE PARTS

6

159-631

O U T

I N

1 7 9

10 2

INLET R

OUTLET

9 P 3 PB 4 5 9 STANDARD

NOTE: BEFORE REASSEMBLY OF VALVE SECTIONS, REMOVE O-RINGS, DRY THOROUGHLY (INCLUDING VALVE SETION) AND REPLACE.

01

WORKPORT RELIEF 500-1466 500PSI 500-1467 1500PSI 500-894 3000PSI 500-329 4800PSI ANTI-CAV 499-401 2650PSI 500-1468 3000PSI MAIN RELIEF 500-381 2500PSI 500-927 2250PSI

ID0286150

229

VALVE SERVICE PARTS 159-631

01

TRENCH CLEANER

1

2

499-325

LIFT

499-326

VALVE 159-631

1 2 3 4 5 6 7 8 9 10

159-631 500-1140 155-179 191-157 499-029 191-154 500-926 502-106 599-278 506-1040 191-151

1 1 1 1 4 2 3 2 1 1 4

HYD CONTROL VALVE (2-SPOOL) V10 HANDLE KIT W/O KNOB SAE #10 PORT PLUG POWER BEYOND SLEEVE LOCK OUT CARTRIDGE SPOOL POSITIONER KIT SECTIONAL SEAL KIT EXTENDED SPOOL CLEVIS NR PLUG KIT V10 TIE ROD STUD KIT (1-SPOOL) SPOOL LIP SEAL KIT

SECTION 1 W/O KNOB

TORQUE TO 12-14 FT LBS

ID0286150

230

AUXILIARY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES NO ATTACHMENTS

RETURN TO TOP OF COOLER

7 CAP END FROM TOP OF COOLER

FROM PRIORITY VALVE

8

FOOTNOTE 2 FROM ATT. VAL. P/B PORT

1 2

10

3 9

15

14

11 6 12

4

5

13

07

ID0289079

231

AUXILIARY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES NO ATTACHMENTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

190-2031 153-189 106-387 106-332 154-300 154-236 154-266 155-473 154-327 106-165 155-933 155-935 155-958 155-936 155-709 301-3972

QTY

DESCRIPTION

- AUXILIARY MANIFOLD 1 AUXILIARY MANIFOLD 2 FLG LOCKNUT (M10-1.50) 1 SCREW (M10-1.50 X 70MM) 1 CONNECTOR (10O-12S90) 1 CONNECTOR (08O-12S90) 1 UNION RUN TEE (08OFX-08O-08O) 1 HOSE (10OFX90-24"-3500) 1 CAP (08OF) 1 SCREW (M10-1.50 X 120MM) 1 QDC ADAPTER (12-12S/J) 1 DUST CAP (1/2" - 3/4") 1 TRICK QDC BODY (12-14S) 1 DUST PLUG (1/2" - 3/4") 1 O-RING (-912 D90 NITRILE) 1 SPACER

REMARKS

INCL'S REF #1 THRU #15 & NOT SHOWN SECTION - REFER TO F/N 1

NOT SHOWN:

1. 362-1622

COWL ASSEMBLY

2. 154-327 3. 154-759 4. 154-264

CAP (08OF) HOSE (08OFX-36"-3000) CONNECTOR (08O-10S45)

USED WITH ROTOWITCH KIT #190-1995, "HOOD PANEL & COWEL" ID0276898.

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1

REFER ALSO TO

FOOTNOTES:

1. KIT INCLUDES 1X CAP (154-327), 1X HOSE (154-759) & 1X CONNECTOR (154-264) IN NOT SHOWN SECTION, WHICH ARE USED WITH BACKHOE OR REEL CARRIER ATACHMENTS. THEY ARE TO BE DISCARDED WITH "NO ATTACHMENT" OPTION. SEE NOTE BELOW. 2. THIS HOSE IS INCLUDED ON "OIL COOLER HYDRAULICS" ID0264996 IN RT80Q PARTS BOOK.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. REFER ALSO TO ID0291772 (BACKHOE ATTACHMENT) & ID0291773 (REEL CARRIER ATTACHMENT).

07

ID0289079

232

AUXILIARY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES WITH BACKHOE

BACKHOE BOOM VALVE P/B PORT

1

2

3

11

9

5 10

7

4

4 6

06

ID0291772

233

AUXILIARY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES WITH BACKHOE REF PART NO. NUMBER

QTY

190-2031 1 153-189 2 106-387 3 106-332 4 154-300 5 155-709 6 155-936 7 155-958 9 155-473 10 155-933 11 155-935 12* SEP002770

- AUXILIARY MANIFOLD 1 AUXILIARY MANIFOLD 2 FLG LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 70MM) 2 CONNECTOR (10O-12S90) 1 O-RING (-912 D90 NITRILE) 1 DUST PLUG (1/2" - 3/4") 1 TRICK QDC BODY (12-14S) 1 HOSE (10OFX90-24"-3500) 1 QDC ADAPTER (12-12S/J) 1 DUST CAP (1/2" - 3/4") 1 HOSE END (-10 FFORX STR)

DESCRIPTION

REMARKS

INCL'S REF #'S 1 THRU 11 & NOT SHOWN SECTION

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. REFER ALSO TO ID0289079 (NO ATTACHMENT) & ID0291773 (REEL CARRIER) OPTION.

06

ID0291772

234

AUXILAIRY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES WITH REEL CARRIER

FROM ATT. VALVE P/B RETURN TO TOP OF COOLER

16

FROM RIGHT SIDE OF FRAME (FOOTNOTE 1)

10

2 1 14

3

8 7

P

11

T 9 12 4

6 5

PB

FOOTNOTE 1 & 2

15

20 13

19

18

17

07

ID0291773

235

AUXILAIRY MANIFOLD

RT80Q T3/ RT80 T4 TRACKS & TIRES WITH REEL CARRIER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

190-2031 153-189 106-387 106-332 154-300 154-236 154-266 155-473 154-739 154-759 155-933 155-935 155-958 155-936 155-709 515-255 154-739 154-833 110-333 106-161 106-385

QTY

DESCRIPTION

- AUXILIARY MANIFOLD 1 AUXILIARY MANIFOLD 2 FLG LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 70MM) 1 CONNECTOR (10O-12S90) 1 CONNECTOR (08O-12S90) 1 UNION RUN TEE (08OFX-08O-08O) 1 HOSE (10OFX90-24"-3500) 1 HOSE (08OFX-32"-3000) 1 HOSE (08OFX-36"-3000) 1 QDC ADAPTER (12-12S/J) 1 DUST CAP (1/2" - 3/4") 1 TRICK QDC BODY (12-14S) 1 DUST PLUG (1/2" - 3/4") 1 O-RING (-912 D90 NITRILE) 1 HOSE (08OFX-18"-3000) 1 HOSE (08OFX-32"-3000) 1 HOSE (08OFX90S-24"-3000) 1 BOLT-ON CLAMP (1") 1 FLG SCREW (M6-1.00 X 20MM) 1 FLG LOCKNUT (M6-1.00)

REMARKS

INCL'S REF #1 THRU 20 & NOT SHOWN SECTION & REFER TO F/N 1

SEE FOOTNOTE 3

SEE FOOTNOTE 2

NOT SHOWN:

1. 362-1622

COWL ASSEMBLY

2. 515-224 3. 154-327

HOSE (08OFX90S-21"-3000) CAP (08OF)

USED WITH ROTOWITCH KIT #190-1995, "HOOD PANEL & COWEL" ID0276898.

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 &2

REFER ALSO TO

FOOTNOTES:

1. REFER TO "REEL CARRIER HYDRAULICS" ID0291633.

2. WHEN ATTACHING AUXILIARY MANIFOLD WITH REEL CARRIER: REMOVE HOSE 515-255 & REPLACE WITH HOSE 154-833 THEN PLACE CAP 154-327 ON THE "TEE" WHERE HOSE 515-255 WAS ATTACHED. 3. COMES ON "REEL CARRIER HYDRAULICS" ID0291633.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. REFER ALSO TO ID0289079 (NO ATTACHMENT) & ID0291772 (BACKHOE) OPTION.

07

ID0291773

236

NOTES:

ID0134963

237

ELECTRICAL

238

See loose-leaf schematic included with this manual.

239

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES DEUTZ TD 3.6 ENGINE SCHEMATIC

SEE MAIN SCHEMATIC FOR CONNECTION DETAILS

33

144 145

1B 121 120 41 40 56 55 57 137 129 130 124 123

ENGINE SPEED CRANKSHAFT

n

ENGINE SPEED CAMSHAFT

n

RAIL PRESSURE FUEL

32

5

13

19

127 128

126 126

K54 K76 K01 K03 K05 K35 K88 K37 K18 K15 K68 K53 U3 K75 K74 ENGINE K80 K02 K04 K87 ECU K06 K29 K73 K13 K42 K28 K90 K26 A35 K46 A45 K63 A23 K62 K48 A20 K64 A19 K57 K82 K85 K83 K44 K21 A28

U

1 2

173 172

174 173 172

A38 A54 A39

A40 A27 A24 A43

U

1 2

170 169

171 170 169

A53 A52 A37

A44 A29

P U

1 2 3

162 164 163

162 164 163

A07 A26 A25 A33 A16 154

A46 A03

155

152

155 2

152 1

154 1

INJECTOR CYL 1

A32 A02

153

150

153

150

2

1

INJECTOR CYL 2

K61 A04 A05 A48 A18

174 175 176 147 146 180

179 178 177 161 160 132 131 122 69 167 166 165 168

148 59

167 166 165 168

1 2 3 4

161

1

-

160

2

+

132

3 GND

131

4 SIG

122

5

69 59 U P

165 135 59

1 2 3 4

59 U P

EXHAUST GAS RECIRCULATION

5V

2 1

U t°

COOLING TEMPERATURE

BOOST PRESSURE / TEMPERATURE

165 148

135 158 159

M

1 2 3 4

U P

OIL PRESSURE

FUEL LOW PRESSURE

157 151

156

151 2

156 1

157

INJECTOR CYL 3

2

INJECTOR CYL 4

158 159 1

2

ACTUATOR MPROP

LEGEND: TWISTED PAIR ( ≈ 1 TWIST / INCH)

SHIELDED TWISTED PAIR CABLE

06

ID0316759

240

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Circuit Number Wire Color Function 1 BLK HIGH CURRENT GROUND 1A BLK/RED MEDIUM CURRENT GROUND 1B BLK/BLU LOW CURRENT GROUND 1E BLK/GRN ISOLATED GROUND 2 RED BATTERY CIRCUIT 2A RED FUSED BATTERY CIRCUIT 2B RED/WHT FUSED ALTERNATOR CIRCUIT 2C RED AIR PREHEAT 3 RED/YEL FUSED BATTERY CIRCUIT 4 NOT USED 5 RED/GRN FUSED ENGINE ECU CIRCUIT 6 ORG/BRN ACCESSORY CIRCUIT 6A ORG/WHT ACCESSORY RELAY POWER 7 ORG FUSED ACCESSORY CIRCUIT 8 WHT/BLK START CIRCUIT 9 ORG/BLU IGNITION CIRCUIT 9A ORG/YEL IGNITION RELAY POWER 10 ORG/GRN FUSED IGNITION CIRCUIT 10A ORG/BLU FUSED ALTERNATOR EXCITER 11 NOT USED 12 ORG/BLU ALTERNATOR EXCITER 13 NOT USED 14 BRN/RED BACKUP ALARM 15 BRN/YEL HORN BUTTON TO HORN 16 YEL/BLK ELECTRIC THROTTLE GROUND 17 BLU/GRN ELECTRIC THROTTLE 1 SIGNAL 18 GRA/BLU ELECTRIC THROTTLE POWER 19 TAN/BLU REMOTE CROWD SWITCH TO CONTROLLER 20 NOT USED 21 NOT USED 22 ORG/YEL MACHINE ECU TO CRUISE LIGHT 23 PNK SHUTDOWN OVERRIDE SWITCH TO ENGINE ECU 24 GRN/WHT ATTACHMENT CONTROL SIGNAL TO MACHINE ECU 25 NOT USED 26 WHT/RED AIR PREHEAT SOLENOID RETURN 27 NOT USED 28 GRN CMW CAN LOW 29 YEL CMW CAN HIGH 30 BRN/ORG AIR PREHEAT SOLENOID 31 RED AIR PREHEAT POWER 32 NOT USED 33 NOT USED 34 NOT USED 35 PUR/RED GROUND DRIVE FORWARD SOLENOID 36 PUR/GRN GROUND DRIVE REVERSE SOLENOID 37 BLU/GRN OPERATOR PRESENCE SWITCH TO MACHINE ECU 38 WHT/GRN ATTACHMENT NEUTRAL OUTPUT

06

ID0316759

241

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Circuit Number Wire Color Function 39 YEL/BLK ANALOG RETURN FROM CONTROLS TO MACHINE ECU 40 GRA/BLK HYDRAULIC TEMPERATURE SWITCH TO DISPLAY 41 GRA/YEL HYDRAULIC FILTER SWITCH TO DISPLAY 42 TAN PARK BRAKE SWITCH 43 BRN FUEL SENDER TO FUEL GAUGE 44 GRA WARNING ALARM 45 WHT/BLK MACHINE ECU START TO DEUTZ ECU START 46 NOT USED 47 GRN/RED ATTACHMENT FORWARD SOLENOID 48 GRN/BLU ATTACHMENT REVERSE SOLENOID 49 BLU/ORG LOW SPEED SELECT 50 NOT USED 51 NOT USED 52 NOT USED 53 NOT USED 54 GRA RPM POTENTIOMETER TO MACHINE ECU 55 ORG/YEL CRUISE SWITCH TO MACHINE ECU 56 BLU/RED GROUND DRIVE MOTOR 57 GRA/GRN HAND CONTROL SIGNAL TO MACHINE ECU 58 GRA/RED FOOT CONTROL SIGNAL TO MACHINE ECU 59 WHT/PUR SENSOR COMMON 60 BLU/GRN 5VDC OUTPUT FROM MACHINE ECU 61 GRA/RED DUMP VALVE SOLENOID 62 TAN/WHT LEFT STABILIZER SWITCH TO LEFT STABILIZER UP SOLENOID 63 TAN/GRN LEFT STABILIZER SWITCH TO LEFT STABILIZER DOWN SOLENOID 64 GRA/WHT RIGHT STABILIZER SWITCH TO RIGHT STABILIZER UP SOLENOID 65 GRA/GRN RIGHT STABILIZER SWITCH TO RIGHT STABILIZER DOWN SOLENOID 66 PUR/WHT BFB SWITCH TO BLADE UP SOLENOID 67 PUR/GRN BFB SWITCH TO BLADE DOWN SOLENOID 68 WHT/BLU BACKHOE VALVE POWER 69 YEL/RED COOLING TEMP. SENSOR 70 YEL/BLU ENGINE ECU TO COOLANT LEVEL SENSOR AND OVERRIDE SWITCH COMMON 71 YEL/GRN BACKHOE LIGHT SWITCH TO BACKHOE WORKLIGHTS 72 TAN/ORG JUMPER ON SPEED SELECT SWITCH 73 TAN/RED DIFFERENTIAL LOCK SOLENOID 74 YEL/GRA DRILLING ATTACHMENT SWITCH TO CW SOLENOID 75 YEL/BLU DRILLING ATTACHMENT SWITCH TO CCW SOLENOID 76 PUR/RED REEL WINDER SWITCH TO REEL WINDER SOLENOIDS 77 WHT/RED BACKHOE SEAT SWITCH 78 WHT/BRN BACKHOE POWER RELAY 79 TAN/GRN REEL CARRIER SWITCH TO REEL CARRIER UP SOLENOID 80 TAN/WHT REEL CARRIER SWITCH TO REEL CARRIER DOWN SOLENOID 81 BLU/WHT REEL CARRIER BYPASS SOLENOID 82 PUR/WHT WORKLIGHT FUSE TO WORKLIGHT RELAY 83 PUR FRONT WORK LIGHT FUSE TO WORK LIGHT SWITCH 84 GRN REAR WORK LIGHT FUSE TO WORK LIGHT SWITCH 85 NOT USED 86 PUR/BLK WORKLIGHT SWITCH TO FRONT WORKLIGHTS

06

ID0316759

242

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Circuit Number Wire Color Function 87 GRN/BLK WORKLIGHT SWITCH TO REAR WORKLIGHTS 88 NOT USED 89 NOT USED 90 NOT USED 91 WHT HAZARD FUSE TO HAZARD LIGHT SWITCH 92 BLU/YEL HAZARD LIGHT SWITCH TO FLASHER "X" TERMINAL 93 YEL/BLU FLASHER TO FRONT HAZARD LIGHTS 94 NOT USED 95 NOT USED 96 NOT USED 97 NOT USED 98 NOT USED 99 NOT USED 100 NOT USED 101 NOT USED 102 NOT USED 103 NOT USED 104 NOT USED 105 GRA MACHINE ECU TO EDT CONNECTION (SERIAL) 106 WHT MACHINE ECU TO EDT CONNECTION (SERIAL) 107 GRN/WHT REAR ATTACHMENT MODE 108 NOT USED 109 NOT USED 110 RED/YEL ENGINE RUN IN 111 ORG/BLK FRONT ATTACHMENT LIGHTS 112 BRN REAR STEER SENSOR 113 GRN REAR STEER MODE SWITCH 114 GRY REAR STEER L-R SWITCH 115 PUR REAR STEER LEFT SOLENOID 116 TAN REAR STEER RIGHT SOLENOID 117 NOT USED 118 NOT USED 119 NOT USED 120 PUR/BLK ENGINE START RETURN 121 PUR/WHT ENGINE START OUTPUT 122 TAN/ORG EGR SENSOR POWER 123 NOT USED 124 NOT USED 125 BRN/YEL DIGITAL THROTTLE ON 126 GRN/YEL DIGITAL THROTTLE COMMON 127 GRN/WHT DIGITAL THROTTLE UP 128 WHT/GRN DIGITAL THROTTLE DOWN 129 TAN/YEL ENGINE ECU TO WATER IN FUEL SENSOR (+) 130 BLK/YEL ENGINE ECU TO WATER IN FUEL SENSOR (-) 131 TAN/GRN EGR SENSOR OUTPUT 132 WHT/GRN EGR SENSOR GROUND 133 NOT USED

06

ID0316759

243

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Circuit Number Wire Color Function 134 NOT USED 135 BRN/WHT FUEL PRESSURE 136 NOT USED 137 NOT USED 138 BLU/WHT ENGINE ECU TO FUEL PUMP RELAY 139 BLU/BLK ENGINE ECU TO FUEL PUMP RELAY 140 NOT USED 141 GRA FUEL PUMP (+) 142 NOT USED 143 NOT USED 144 GRN ENGINE CAN LOW 145 YEL ENGINE CAN HIGH 146 TAN/ORG COOLANT LEVEL SENSOR 147 YEL/ORG COOLANT LEVEL SENSOR POWER 148 BLU/WHT ENGINE OIL PRESSURE 149 NOT USED 150 BLU/YEL INJECTOR CYL 3 151 YEL/BLU INJECTOR CYL 3 152 GRN/YEL INJECTOR CYL 2 153 YEL/GRN INJECTOR CYL 2 154 PUR/YEL INJECTOR CYL 1 155 YEL/PUR INJECTOR CYL 1 156 ORG/YEL INJECTOR CYL 4 157 YEL/ORG INJECTOR CYL 4 158 BLU/ORG ACTUATOR MPROP 159 ORG/BLU ACTUATOR MPROP 160 BLU/WHT EGR MOTOR 161 WHT/BLU EGR MOTOR 162 TAN FUEL RAIL PRESSURE 163 TAN/BLK FUEL RAIL PRESSURE 164 TAN/GRN FUEL RAIL PRESSURE 165 BLU BOOST PRESSURE/TEMPERATURE 166 BLU/BLK BOOST PRESSURE/TEMPERATURE 167 BLU/YEL BOOST PRESSURE/TEMPERATURE 168 BLU/GRN BOOST PRESSURE/TEMPERATURE 169 N/A CAMSHAFT SPEED 170 N/A CAMSHAFT SPEED 171 N/A CAMSHAFT SPEED SHIELD 172 N/A CRANKSHAFT SPEED 173 N/A CRANKSHAFT SPEED 174 N/A CRANKSHAFT SPEED SHIELD 175 NOT USED 176 NOT USED 177 NOT USED 178 NOT USED 179 NOT USED 180 NOT USED

06

ID0316759

244

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Circuit Number Wire Color Function 181 NOT USED 182 NOT USED 183 NOT USED 184 NOT USED 185 NOT USED 186 NOT USED 187 NOT USED 188 NOT USED 189 NOT USED 190 NOT USED 191 NOT USED 192 NOT USED 193 NOT USED 194 NOT USED 195 NOT USED 196 NOT USED 197 BRN NOT USED 198 NOT USED 199 NOT USED 200 BLK/YEL DIFFERENTIAL LOCK SWITCH 201 NOT USED 202 NOT USED 203 NOT USED 204 GRN DISPLAY USB D+ 205 WHT DISPLAY USB D206 RED DISPLAY USB VBUS 207 GRA DISPLAY USB SHIELD 208 PUR/GRN GROUND DRIVE MOTOR SOLENOID RETURN 209 GRN/RED GROUND DRIVE SOLENOIDS RETURN 210 BLU/RED ATTACHMENT SOLENOIDS RETURN 211 TAN/BLK DIFFERENTIAL LOCK SOLENOID RETURN 212 GRA/WHT FUEL PUMP FUSED POWER 213 YEL/GRN DIGITAL THROTTLE ENABLE SWITCH 214 GRN/YEL DIGITAL THROTTLE ENABLE SWITCH RETURN 215 NOT USED 216 RED GPS POWER 217 BLU GPS INPUT 218 BLU/YEL GPS RELAY

06

ID0316759

245

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES Ref. No. B1 BT1 BT2 C1 D1 D2 D3 D4 DS1 DS2 DS3 DS4 DS5 DS6 DS7 DS8 E1 E2 E3 E4 E5 E6 E7 E8 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 G1 J1 J2 J3 J4 K1 K2 K3

06

Part No. 195-1939 213-104 213-104 215-1368 214-256 215-1211 215-1211 215-1211 217-007 217-007 217-007 217-007 215-1847 215-1847 217-007 217-007 214-301 215-1894 215-1842 215-1748 215-1842 217-304 215-1894 215-3140 211-310 211-305 211-311 N/A 211-293 211-290 211-295 211-295 211-295 211-291 211-293 211-292 211-289 211-292 195-1966 191-399 n/a n/a See note --215-2779 215-2779

Component Starter Battery Battery Fuel Sender Alternator diode Diode Diode Diode Worklight Worklight Worklight Worklight Hazard light Hazard light Backhoe light Backhoe light Accessory socket Seat switch Attachment hand control Ground drive foot control Ground drive hand control Engine throttle Backhoe seat switch Rear steer sensor Main fuse Alternator fuse Pre-heater fuse

Notes Deutz supplied with engine 12V 875CCA 12V 875CCA

Backhoe option only Backhoe option only

A82X Backhoe option only BEGINS WITH S/N: 60A BK/AMI 125A BK/AMI 100A BK/AMI

Fuel pump fuse 20A Mini ATC Ignition switch fuse 5A Mini ATC Engine ECU fuse 30A Mini ATC Accessory fuse 30A Mini ATC Ignition fuse 30A Mini ATC Alternator fuse 10A Mini ATC Worklights fuse 20A Mini ATC Frt Att lights 15A Mini ATC GPS 3A Mini ATC Hazard 15A Mini ATC Alternator Deutz supplied with engine EDT connector 211-078 dust cap Engine diagnostic connector Engine display program connector Front attachment jumper Present if no front attachment is installed Starter Solenoid Relay Deutz supplied with engine Fuel pump relay Accessory relay

ID0316759

246

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES Ref. No. K4 K5 K6 K7 K9 K10 K11 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 LS1 LS2 LS3 M1 PT Q1 R1.1 R1.2 R1.3 R1.4 R2 R3 R4 R5 R6 R7

06

Part No. 215-2779 215-2779 215-2779 215-2779 215-1534 215-040 215-2748 See note See note See note See note See note 214-491 500-2176 500-2176 500-2176 500-2176 500-2176 500-2176 500-2175 214-909 217-948 217-948 211-270 211-270 211-270 211-270 158-584 158-584 158-661 See note See note 192-006 306-603 306-602 195-1389 211-087 215-1175 See note See note See note See note 217-892 215-1711 215-1711 215-1711 215-1711 215-1201

Component Ignition relay Worklights relay GPS ignition relay GPS attachment relay Preheat relay Flasher Backhoe Power Relay Ground drive forward solenoid Ground drive reverse solenoid Attachment forward solenoid Attachment reverse solenoid Ground drive motor solenoid Differential lock solenoid Right stabilizer up solenoid Right stabilizer down solenoid Left stabilizer up solenoid Left stabilizer down solenoid BFB up solenoid BFB down solenoid Dump valve solenoid Reel carrier bypass solenoid Reel carrier down solenoid Reel carrier up solenoid Reel winder solenoid 1 Reel winder solenoid 2 Reel winder solenoid 3 Reel winder solenoid 4 Drilling attachment CCW solenoid Drilling attachment CW solenoid Backhoe Dump Valve 2 Rear steer Left solenoid Rear steer Right solenoid Horn Warning alarm Backup alarm Fuel pump Positive Terminal Combo prox switch Engine glow plug Engine glow plug Engine glow plug Engine glow plug Cruise potentiometer CAN Resistor CAN Resistor CAN Resistor CAN Resistor Resistor pack

Notes

A821 Backhoe option only

A821 Backhoe option only Part of valve 150-5919 Part of valve 150-5919

Option Deutz supplied with engine

Deutz supplied with engine Deutz supplied with engine Deutz supplied with engine Deutz supplied with engine

ID0316759

247

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 U1 U2 U3 U4 U5

06

214-912 215-1740 215-1905 217-765 214-854 195-1868 See note 217-817 217-817 217-817 214-912 217-762 217-817 217-762 217-060 215-2096 217-817

215-2095 217-817 217-762 217-764 217-762 220-2075 220-2704 See note 215-1637 220-2429

Differential lock switch Cruise switch Park brake switch Hydraulic filter switch Hydraulic temperature switch Coolant level switch WIF sensor Right stabilizer switch Left stabilizer switch BFB switch Worklight switch Hazard light switch Reel carrier switch Reel winder switch Drilling attachment remote switch assm.

Engine stop switch Remote crowd switch Digital throttle enable switch Digital throttle switch Backhoe lights switch Rear steer Left-Right switch Rear steer mode switch 48 Pin controller with CAN Display, Murphy PV485 Engine ECU GPS Module Seat Switch Timer 0.5 s w/software

Part of fuel filter bowl

Reel carrier option only Reel winder option only Drilling attachment option only Backhoe option only Backhoe option only Backhoe option only Backhoe option only Backhoe option only

Unconfigured controller Unconfigured display Deutz - No CMW service part available Option A821 Backhoe option only

ID0316759

248

ELECTRICAL SCHEMATIC RT80 T4 TRACKS & TIRES

Part No. Quantity 215-2927 1 215-2928 1 215-1746 1 215-1745 1 215-2049 1 215-2020 1 215-1696 1 213-160 1 215-1105 1 215-2052 1 215-2053 1 214-887 1 213-062 1 215-2045 1 213-066 1 215-2926 1 213-120 1 215-2153 1 215-2023 1 215-2024 1 215-1832 1 215-1833 1 215-2075 1

06

Description Frame Harness Console Harness Combo Harness Fuel Sender Harness Alternator Cable Positive Battery Cable Negative Battery Cable Negative Engine Cable Braided Ground Strap Preheater Solenoid Cable Preheater Cable Hydraulic Filter Harness Light Harness Reel Carrier Harness, RC120 Reel Winder Harness Backhoe Harness, A820 T4 Backhoe Light Harness Rotowitch Harness Front Attachment Jumper Rear Attachment Jumper Worklights Harness Rear Worklights Harness Front Worklights Harness

ID0316759

249

250

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS

1 PIN# 1

CAVITY PLUG

10

CAVITY PLUG

2

CAVITY PLUG

11

CAVITY PLUG

3

CAVITY PLUG

12

RED/YEL (110)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

CAVITY PLUG

6

CAVITY PLUG

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

8 7 6 18 9 1 10 2 5 17 11 3 4 16 15 12 13 14

6 7 8 18 9 1 17 5 2 10 16 4 3 11 12 15 14 13

PIN#

-G-

TO BACKHOE or RC/RW HARNESS

-C-

TO BATTERY SIDE OF DISCONNECT S1

-DDPIN#

BLK/GRN (1E)

PIN#

1

BLK/RED (1A)

10

WHT/GRN (128)

2

PUR/RED (76)

11

GRN/YEL (126)

3

TAN/GRN (79)

12

ORG/GRN (10)

4

TAN/WHT (80)

13

RED/YEL (110)

5

BLU/WHT (81)

14

TAN/BLU (19)

6

ORG (7)

15

BLU/GRN (60)

7

ORG/BLK (111)

16

YEL/GRN (213)

8

ORG/GRN (10)

17

GRN/YEL (214)

9

GRN/WHT (127)

18

CAVITY PLUG

BLK/RED (1A) 2

1

BLK/RED (1A)

BRN/YEL (15)

BLK/BLU (1B)

HORN LS2

BLK (1)

-MM-

TO ENGINE BLOCK GROUND

ENGINE

04

-MM-

PIN#

PIN#

PIN# 1

BARE0 (174)

2

PUR/BLK (120)

3

5

CAVITY PLUG

6

CAVITY PLUG

PIN# PUR/WHT (121)

4

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

12

CAVITY PLUG

9

BARE0 (171)

10

CAVITY PLUG

11

CAVITY PLUG

13

CLEAR (170)

14

BLK (169)

15

BLK (172)

16

CAVITY PLUG

17

BRN/WHT (135)

18

CAVITY PLUG

19

BLU/ORG 20 (158)

ORG/BLU (159)

21

CLEAR (173)

22

BLU/GRN (168)

24

YEL/RED (69)

25

26

27

29

BLU/BLK (166)

30

BLU (165) BLU/WHT (148) CAVITY PLUG

23

TAN/GRN (164)

31

WHT/PUR 28 (59) TAN/BLK 32 (163)

BLU/YEL (167) TAN (162)

33

CAVITY PLUG

34

35

PUR/YEL (154)

36

CAVITY PLUG

37

ORG/YEL (156)

38

CAVITY PLUG YEL/BLU (151)

39

CAVITY PLUG

40

YEL/GRN (153)

41

42

YEL/ORG (157)

43

CAVITY PLUG

44

CAVITY PLUG

45

GRN/YEL (152) CAVITY PLUG

46

TAN/GRN (131)

47

BLU/WHT (160)

48

49

CAVITY PLUG

50

TAN/ORG (122)

51

WHT/GRN (132)

52

WHT/BLU (161) CAVITY PLUG

53

CAVITY PLUG

54

CAVITY PLUG

55

CAVITY PLUG

56

CAVITY PLUG

57

CAVITY PLUG

60

BLK (1)

58

CAVITY PLUG

59

61

BLU/YEL (150)

62

CAVITY PLUG YEL/PUR (155)

ENGINE

HYDRAULIC FILTER SWITCH -RRGRA/YEL (41)

-D-

-H-

ID0324878

251

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS RED (31)

-GGAIR PREHEATER SOLENOID

RED (2A)

BRN/ORG (30)

MAIN POWER CONNECTION F1

WHT/RED (26)

L1

RED (2A)

A

A

B

B

F15

-LL-

YEL/BLK (39)

GRA/RED (58)

WHT (91)

32 1

BLU/GRN (60)

FOOT GROUND DRIVE CONTROL

E4

-G-

-B-

BLK (1)

PUR (83)

GRN (84)

1 2 3 6 5 4

BLK (1)

1

BLK (1)

WHT (91)

TO LIGHT KIT HARNESS

CAN -BBPIN# SKT # A

TAN/BLK (211)

B

PUR (83)

C

D

SKT #

SKT #

H BLK/RED (1A)

R TAN/GRN (79)

TAN/BLU (19)

S BLU/WHT (81)

J

L

PUR/GRN U BRN (208) (43)

-H04

ORG/GRN M (10)

GRN/WHT (107) BLK/BLU (1B)

TAN/RED V RED/YEL (110) (73)

H

PUR/GRN N (36) P TAN/WHT (80)

BLU/RED W (210) X

BRN/YEL (15)

ORG (7)

J K

G

V F U

B

L

A E

C

T

2 1

3 4

M

D

4 3

G

4 GOLD

YEL (145)

2 GOLD

GRN (28)

3 GOLD

GRN (144)

CAN CABLES: PLUG PIN NUMBERS: CMW: 1 & 2 ENGINE: 3 & 4

1 2

GRN (84)

X

F

YEL (29)

ORG/BLK ORG/YEL T GRN/RED K (209) (111) (22)

W

E

PIN#

1 GOLD

N S

R

P

TO CONSOLE HARNESS -BB-

RED (2A)

RED (2A)

CAN -LL-

-CCTO CONSOLE HARNESS -CC-

RED/GRN (5)

TO CONSOLE HARNESS -AA-

30

31

20 9 2

7 16

6

27

BLU/BLK (139)

12

PNK (23)

22

YEL/BLK (39)

GRA (141)

13

CAVITY PLUG

23

TAN (42)

4

YEL/BLU (70)

14

BLU/RED (56)

24

CAVITY PLUG

5

GRN/WHT 15 (24)

GRN/RED (47)

25

PUR/RED (76)

6

YEL/BLK (39)

16

GRN/BLU (48)

26

CAVITY PLUG

7

ORG/YEL (55)

17

BLU/GRN (60)

27

GRA/YEL (41)

8

GRA (54)

18

ORG/BLU (10A)

28

BLU/GRN (37)

9

GRA/RED (58)

19

GRA/BLK (40)

29

BRN/RED (14)

10

PUR/RED (35)

20

BLU/WHT (138)

30

YEL/BLK (39)

31

YEL/BLK (39)

2

GRA/GRN (57)

3

22 23 12

13 14

26

21

WHT/BLK 11 (45)

11 4

5

15

SKT#

BLK/GRN (1E)

1

10 3

1

17 28

21

8 19

18 29

SKT#

SKT#

24 25

-A-

ID0324878

252

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS

1

-J-

-B-

GRN/BLU (48) 2

1

ATTACHMENT REVERSE TO BACK SOLENOID

L24

BLU/RED (210)

NOTE #3

GRN/RED (47) 1

ATTACHMENT FORWARD TO BACK SOLENOID

BLK/RED (1A) PUR/GRN (36)

B

2

1

A

-F-

BLU/RED (210)

S9 GRA/BLK (40)

-E-

L25

2

HYDRAULIC TEMP SWITCH

GROUND DRIVE REVERSE (TO FRONT SOLENOID)

L8

GRN/RED (209)

NOTE 1 & 2 PUR/RED (35) 2

1

GROUND DRIVE FORWARD (TO FRONT SOLENOID) GRN/RED (209)

BRN (43)

A

CAVITY PLUG

C B

TO FUEL SENDER C1

L7

BLK/RED (1A)

-K-

-A -

PARKING BRAKE SWITCH TAN (42)

S11 ORG (7)

A

BRN/RED (14)

B

BLK/RED (1A)

BACKUP ALARM LS1

04

ID0324878

253

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS TO COMBOHARNESS

THROTTLE SENSOR

-SS-

B

A

C

GRA/BLU (18)

BLK/RED (1A)

GRN/PUR (25)

B

2

CAP

E2 4 3

A

ORG/GRN (10) 1

GRN/WHT (107)

YEL/BLK (16) A B C

C

CAVITY PLUG GRA (54) YEL/BLK (39)

BLU/GRN (60) C B A

RPM POT C B A

R7

-J-

1 2

PUR/GRN (208)

1

2

BLU/RED (56)

GROUND DRIVE MOTOR

TAN/BLK (211)

1

L10

AXLE LOCK SOLENOID

E3

3 2 18 6 5 47

ORG/GRN (10)

BLK/BLU (1B)

CRUISE SWITCH

SEAT SWITCH ORG/GRN (10)

ORG/YEL (22)

ORG/YEL (55)

TAN/RED (73)

S14 BLU/GRN (37)

A B C

BLK/BLU (1B)

GRN/WHT (24)

ATTACHMENT CONTROL

YEL/BLK (39)

BLU/GRN (60)

ATTACHMENT CONTROL

3 2 1

E7 *INSTALL LABELS

-KHAND GROUND DRIVE CONTROL

GRA/GRN (57)

YEL/BLK (39)

3 2 1

BLU/GRN (60)

HAND GROUND DRIVE CONTROL E5

04

ID0324878

254

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS

-E-

1

-EE-

ECU "K" PIN#

2 PIN# 7

PIN# RED/GRN (5) BLK/BLU (1B)

1

CAVITY PLUG

PIN# 29

PIN# RED/GRN (5) BLK/BLU (1B)

3 4

RED/GRN (5) BLK/BLU (1B)

5 6

PIN# YEL/ORG (147)

PIN# 73

51

CAVITY PLUG

CAVITY PLUG

52

CAVITY PLUG

74

PUR/WHT (121)

ECU "K" -EE-

YEL/GRN (213)

8

CAVITY PLUG

30

9

CAVITY PLUG

31

CAVITY PLUG

53

GRN (144)

75

YEL (145)

10

CAVITY PLUG

32

CAVITY PLUG

54

YEL (29)

76

GRN (28)

CAVITY PLUG

33

CAVITY PLUG

55

CAVITY PLUG

77

12

CAVITY PLUG

34

CAVITY PLUG

56

CAVITY PLUG

78

CAVITY PLUG

13

TAN/ORG (146)

35

WHT/BLK (45)

57

79

CAVITY PLUG

14

CAVITY PLUG

36

CAVITY PLUG

58

BLK/YEL (130) CAVITY PLUG

80

GRN/YEL (214)

15

GRN/YEL (126)

37

CAVITY PLUG

81

CAVITY PLUG

16

CAVITY PLUG

38

WHT/GRN 59 (128) CAVITY 60 PLUG

CAVITY PLUG

82

WHT/GRN 18 (132)

17

CAVITY PLUG

39

CAVITY PLUG

61

BRN/WHT (135)

83

CAVITY PLUG

18

GRN/WHT (127)

40

CAVITY PLUG

62

YEL/BLK (16)

84

CAVITY PLUG

63

GRN/PUR (25) TAN/YEL (129)

85

TAN/GRN (131)

86

CAVITY PLUG

7

50

19

CAVITY PLUG

41

20

CAVITY PLUG

42

PNK (23)

64

21

CAVITY PLUG CAVITY PLUG

43

CAVITY PLUG

65

CAVITY PLUG

87

YEL/BLU (70)

44

TAN/ORG (122) CAVITY PLUG

66

CAVITY PLUG

88

RED/YEL (110)

67

CAVITY PLUG

89

CAVITY PLUG

23

CAVITY PLUG

45

24

CAVITY PLUG

46

GRA/BLU(1 68 8)

GRN/YEL (126)

90

BLU/BLK (139)

25

CAVITY PLUG

47

CAVITY PLUG

69

CAVITY PLUG

91

CAVITY PLUG

26

BLU/WHT (138) CAVITY PLUG

48

CAVITY PLUG

70

CAVITY PLUG

92

CAVITY PLUG

49

CAVITY PLUG

71

93

CAVITY PLUG

50

CAVITY PLUG

72

CAVITY PLUG CAVITY PLUG

94

CAVITY PLUG

27 28

PUR/BLK (120)

1

4

3

6

5

94 73

YEL (29)

B

C

A

CAVITY PLUG

CAVITY PLUG

22

72

GRN (28)

CAVITY PLUG

C

A

YEL (145)

B

11

2

28

GRN (144)

CAVITY PLUG

CAN CABLES: PLUG PIN NUMBERS: ENGINE: 53 & 75 CMW: 76 & 54

COOLANT LEVEL SENSOR

TAN/ORG (146)

YEL/ORG (147)

ORG/BLU (10A)

ORG/WHT (12)

YEL/BLU (70)

CAVITY PLUG

B

A

B

A

DIODE D1

ALTERNATOR ORG/W HT (12)

-D-

04

ID0324878

255

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS

-FF-

-F-

ECU "A"

1 PIN# 1

ECU "A" -FF-

15

1

30

16

45

31

60

46

CAVITY PLUG

PIN# 16

PIN# PUR/YEL (154)

PIN# 46

31

CAVITY PLUG YEL/BLU (151) YEL/PUR (155)

47

YEL/GRN (153)

2

BLU/YEL 17 (150)

CAVITY PLUG

32

3

GRN/YEL (152)

18

ORG/YEL (156)

33

4

BLU/ORG (158)

19

BLU/WHT 34 (160)

CAVITY PLUG

49

CAVITY PLUG

5

ORG/BLU (159)

20

WHT/BLU 35 (161)

WHT/RED 50 (26)

CAVITY PLUG

6

CAVITY PLUG

21

CAVITY PLUG

51

CAVITY PLUG

7

22

CAVITY PLUG CAVITY PLUG

36

TAN (162)

37

CAVITY PLUG

23

RED (31)

38

BLK (169) BARE (174)

52

8

CLEAR (170) BARE (171)

9

CAVITY PLUG CAVITY PLUG

24

BLU (165)

39

BLK (172)

54

CLEAR (173)

25

TAN/BLK (163)

40

BLU/YEL (167)

55

CAVITY PLUG

11

CAVITY PLUG

26

TAN/GRN (164)

41

CAVITY PLUG

56

CAVITY PLUG

12

CAVITY PLUG

27

BLU/BLK (166)

42

CAVITY PLUG

57

CAVITY PLUG

13

CAVITY PLUG

28

YEL/RED (69)

43

BLU/GRN (168)

58

CAVITY PLUG

14

CAVITY PLUG

29

WHT/PUR (59)

44

BLU/WHT (148)

59

CAVITY PLUG

30

CAVITY PLUG

45

BRN/ORG (30)

60

CAVITY PLUG

10

15

CAVITY PLUG

CAVITY PLUG YEL/ORG (157)

48

53

W.I.F. SENSOR TAN/YEL (129)

1

2

BLK/YEL (130)

GRA (141)

+ FUEL PUMP

-CBLK/RED (1A)

04

-

ID0324878

256

ELECTRICAL DAIGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: FRAME HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1

1

FRAME HARNESS

SEE FOOTNOTE 1

215-2015

NOT SHOWN:

FOOTNOTES:

REFERNCE ELECTRICAL SCHEMATIC ID0316759v01

NOTE:

1). RT80Q- GROUND DRIVE- CIRCUIT (35) TO C2 & (36) TO C1 2). RT80 RUBBER TIRE- CIRCUIT (35) TO C1 & (36) TO C2 3). RT80Q & RT80 RUBBER TIRE- ATTACHMENT DRIVE- CIRCUIT (48) TO C1 & (47) TO C2 4). GROUND DRIVE & ATTACHMENT PUMPS HAVE C1 & C2 STAMPED ON HOUSING.

04

ID0324878

257

258

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: CONSOLE HARNESS A1 B1 C1

D1 E1 F1

A1 B1 C1 D1 E1

A2 B2 C2

D 2 E2 F2

A2 B2 C2 D2 E2

F2 G2 H2

A3 B3 C3

D3 E3 F3

A3 B3 C3 D3 E3

F3 G3 H3 J3

30

18 A

BC

ORG/GRN 16 (10)

A2

BLK/BLU 16 (1B)

A3

BLU/GRN 16 (60)

B1

ORG/GRN 16 (10)

B2

BLK/BLU 16 (1B)

B3

YEL/BLK 16 (39)

C1

CAVITY PLUG

C2

WHT 18 (106)

C3

BLU/ORG 16 (49)

D1

CAVITY PLUG

D2

GRA 18 (105)

D3

TAN BLU 16 (19)

E1

TAN/RED 16 (73)

E2

RED/YEL 16 (110)

E3

CAVITY PLUG

F1

CAVITY PLUG

F2

F3

GRN/WHT 16 (24)

G1

BLU/RED 16 (56)

G2

WHT/BLK 16 (8) PUR/RED 16 (35)

G3

BLU/GRN 16 (37)

H1

BRN/RED 16 (14)

H2

PUR/GRN 16 (36)

H3

GRA 16 (54)

J1

CAVITY PLUG

J2

GRN/RED 16 (47)

J3

GRA/GRN 16 (57)

K1

CAVITY PLUG

K2

GRN/BLU 16 (48)

K3

GRA/RED 16 (58)

18 PIN A2

GRN/WHT (107) A3

TAN (42)

B2

ORG/YEL (55) B3

BLK/YEL (200)

B1

GRN (28)

C1

CAVITY PLUG

C2

WHT/BLK (45) C3

CAVITY PLUG

D1

CAVITY PLUG

D2

GRN/RED (209)

D3

BLU/RED (210)

E1

CAVITY PLUG

E2

TAN/BLK (211)

E3

PUR/GRN (208)

F1

WHT/GRN (38)

F2

CAVITY PLUG

F3

ORG/YEL (22)

[CMW CAN]

1

-E-C-

-H-

-A-D-

AA3 AA4 AA5 AA6 AA7 AA8 AA9 AA10

03

-G-B-

RELAY

FUSE

AA2

A-K

U1 - CMW CONTROLLER YEL (29)

[CMW CAN]

AA1

K3

DE F

-F-

PIN #

J2 K2

U1 - CMW CONTROLLER

30 PIN A1

A1

F1 G1 H1 J1 K1

RED A1 (2A) RED A2 (2A) RED A3 (2A) RED A4 (2A) RED A5 (2A) ORG/YEL A6 (9A) ORG/BLU (10A) A7 PUR/WHT A8 (82) ORG/BLK A9 (111) CAVITY A10 PLUG

PIN #

PIN #

PIN #

CAVITY PLUG GRA/WHT (212) RED/YEL (3) RED/GRN (5) ORG/WHT (6A) RED (2A) ORG/GRN (10) RED (2A) ORG (7) CAVITY PLUG

B1 B2

CAVITY PLUG CAVITY PLUG

C1 C2

B3

GRA/WHT (212)

B4

BLU/BLK C4 (139) ORG/WHT C5 (6A) ORG/BRN C6 (6) ORG/YEL C7 (9A) ORG/BLU C8 (9) PUR/WHT C9 (82) ORG C10 (7)

B5 B6 B7 B8 B9 B10

C3

PIN # CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG

D2

CAVITY PLUG CAVITY PLUG

D3

BLU/WHT (138)

D1

D4 D5 D6 D7 D8 D9 D10

GRA (141) BLK/RED (1A) ORG (7) BLK/RED (1A) ORG/GRN (10) BLK/RED (1A) PUR (83)

ID0325064

259

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: CONSOLE HARNESS

EMPTY EMPTY OMRON

FUEL PUMP

20

FUEL PUMP 20A

7.5

IGNITION SWITCH 7.5A

30

ENGINE ECU 30A

25

ACCESSORY 25A

G8V-1C7T-R-DC12

OMRON

ACCESSORY 25

IGNITION 25A

10

ALTERNATOR 10A

20

WORK LIGHTS 20A

G8V-1C7T-R-DC12

OMRON

CMW# 215-1711

CAN RESISTOR

IGNITION G8V-1C7T-R-DC12

OMRON

15

LIGHTS

R6 GRN (144)

B

A

G8V-1C7T-R-DC12

-BB-

WARNING ALARM LS2

FRT ATT LIGHTS 15A

GRA (44)

ORG/GRN (10)

EMPTY

YEL (145)

PANEL MOUNT EDT CONNECTOR

C

J1

J2 DIAGNOSTIC

(1)

(2) (5)

J

A

(4)

B K

H

BLK (10)

C

M G

L F

D E

PIN# H

BLK/RED (1A)

PIN# R

TAN/GRN (79)

B

PUR (83)

J

TAN/BLU (19)

S

BLU/WHT (81)

C

ORG/BLK (111)

K

ORG/YEL (22)

T

GRN/RED (209)

D

GRN (84)

L

PUR/GRN (208)

U

BRN (43)

E

ORG/GRN (10)

M

TAN/RED (73)

V

RED/YEL (110)

F

GRN/WHT (107)

N

PUR/GRN (36)

W

BLU/RED (210)

G

BLK/BLU (1B)

P

TAN/WHT (80)

X

BRN/YEL (15)

PIN# A

(3)

TURCK WHT TURCK GRA

TAN/BLK (211)

BLU (1B)

TO FRAME HARNESS -BBL

M

K

N C B

D

H

A

R

F

S

H

YEL (145)

C

J

D

K

-HORG (7) 1 2

L

E

4 3

F

GRN (28)

M

V

GRN (144)

BLK/BLU (1B)

U

G

B

W

T

ORG/GRN (10)

X

G

E

PIN#

A

J

P

PIN#

RED (2A)

TO FRAME HARNESS

YEL (29)

AA RED (2A)

RED/GRN (5)

3 4

2 1

1 CAN -LL-

CAN 20 21

31

10 22

19

-CCPIN# 1 2 3 4 5 6 7

03

PIN# WHT/BLK 8 GRA (45) (54) GRA/RED GRA/GRN 9 (58) (57) PUR/RED GRA 10 (35) (141) BLK/GRN YEL/BLU 11 (1E) (70) PNK GRN/WHT 12 (23) (24) CAVITY YEL/BLK 13 PLUG (39) BLU/RED ORG/YEL 14 (56) (55)

PIN# 15 16 17 18 19 20 21

17 16 15

14

27 26

PIN#

28

6 5

13 25

29

7 1

4 12 24

PIN#

18

2 3

11 23

30

8 9

TO FRAME HARNESS -CC-

PIN# PIN# YEL/BLK 29 GRN/RED 22 (39) (47) TAN 30 GRN/BLU 23 (42) (48) CAVITY 31 BLU/GRN 24 PLUG (60) ORG/BLU 25 PUR/RED (10A) (76) GRA/BLK CAVITY 26 (40) PLUG BLU/WHT 27 GRA/YEL (138) (41) BLU/BLK 28 BLU/GRN (139) (37)

BRN/RED (14) YEL/BLK (39) YEL/BLK (39)

1

YEL (29)

4

YEL (145)

2

GRN 18-2 (28)

3

GRN (144)

CAN CABLES: PLUG PIN NUMBERS: CMW: 1 & 2 ENGINE: 3 & 4

ID0325064

260

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: CONSOLE HARNESS

TAN/ORG (72)

BLK/YEL (200)

BLK/BLU (1B) ORG/GRN (10)

3

2

1 8

6

5

4 7

ORG/GRN (10) 3

2

1 8

6

5

4 7

TAN/ORG (72)

BLU/ORG (49)

DIFFERENTIAL LOCK SWITCH

GROUND DRIVE SPEED SEL SWITCH

S6

S5

DISPLAY PROGRAMMING

-D-

-C-

J3 WHT (205)

GRN (204)

-F-

1 2 3

RED (206)

6 5 4

GRA (207)

CAVITY PLUG

ORG/GRN (10)

GRA/YEL (41)

DISPLAY RESISTOR

-G-

R7 GRA/BLK (40)

CAVITY PLUG

IGNITION

B

A

1

1

2

2 3

3

4

4

5

5

OMRON

6

6

2

G8V-1C7T-R-DC12

C

ACCESSORY

-B-

B

A

4 3

B

U4 BLU (217)

GPS

A1 B1

03 C1

BLU/YEL A2 (218) ORG/BLU B2 (9) RED C2 (2A)

BLK/RED (1A)

ORG/BLU (9) 1 2

CAP

RED (216)

CAVITY PLUG CAVITY PLUG RED (216)

A

OMRON

G8V-1C7T-R-DC12

GPS 2A

C

A4

B3

BLK/GRN (1E) BLU (217)

C3

CAVITY PLUG

C4

A3

ORG (7)

BLK/GRN (1E)

B4

BLU/YEL (218) WHT/GRN (38) CAVITY PLUG

A5 B5 C5

CAVITY PLUG BLK/GRN (1E) CAVITY PLUG

A6 B6 C6

BLK/GRN (1E) CAVITY PLUG CAVITY PLUG

ACCESSORY SOCKET E1

ID0325064

261

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: CONSOLE HARNESS A

B

CAP

CAVITY PLUG

CAVITY PLUG A

B

ORG (7)

BLK/RED (1A) B A

ORG/BLU ORG/BLU (9) (9) RED/YEL (3)

IGNITION SWITCH

6 5 4

-E-

1 2 3

RED/YEL (3) ORG/BRN (6)

ORG (7) TAN/WHT (80)

DISPLAY

BLU/WHT (81)

U2

PIN#

ORG (7)

PIN# GRA 13 (207)

24

GRN (204)

REEL CARRIER SWITCH

25

S20

26

RED (206) YEL (29)

27

ORG/GRN (10)

28

RED (2A)

29

BLK/BLU (1B)

30 31

BLANK CAVITY BLANK CAVITY

32

BLANK CAVITY

33

BLANK CAVITY

34

BLANK CAVITY

35

BLANK CAVITY

3

GRA (44)

4

BLANK CAVITY

5

BLANK CAVITY

8

BLANK CAVITY

9

BLANK CAVITY

10

BLANK CAVITY

11

BLANK CAVITY

12

BLANK CAVITY

03

16

BLANK CAVITY

17

BLANK CAVITY

18

GRA/YEL (41)

19

BRN (43)

20

BLANK CAVITY

21 22

BLK/RED (1A) BLK/BLU (1B)

23

BLANK CAVITY

5

4 7

BLU/WHT (81)

3

2

1 8

6

5

4 7

REEL WINDER SWITCH

S21 RW

RC

-A-

DISPLAY

A

7

BLANK CAVITY

BLANK CAVITY

6

PUR/RED (76)

GRN (28)

C

GRA/BLK (40)

15

1 8

B

6

14

GRN (28)

2

ORG (7)

35

BLANK CAVITY

12

2

1

1

WHT (205)

3

WHT/BLK (8)

24

PIN#

TAN/GRN (79)

S2

U2

YEL (29)

CAN RESISTOR

R3 HORN

ENGINE

HORN SWITCH

ENGINE OVERRIDE SWITCH

S3

S4 ORG BRN/YEL (7) (15)

PNK (23)

YEL/BLU (70)

ID0325064

262

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: CONSOLE HARNESS REF PART NO. NUMBER

1

215-2109

QTY

1

DESCRIPTION

REMARKS

CONSOLE HARNESS

FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0316759v01

NOTE:

03

ID0325064

263

264

CONSOLE HARNESS RT80 T4 TRACKS & TIRES

IGNITION

DISPLAY ACC. SOCKET

REEL WINDER

CONTROLLER

REEL CARRIER

4

FAN CAN RESISTOR

GPS HORN

GRD. DRV. SPEED WARNING ALARM

1

ENGINE BY-PASS

5

DIFF. LOCK

3 FRAME HARNESS

DIAGNOSTIC

2 CAN RESISTOR

FRAME HARNESS

FRAME HARNESS

05

FUSE'S

CAN

FRAME HARNESS

ID0315174

265

CONSOLE HARNESS RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5

1 CONSOLE HARNESS 4 SCREW (#4-40 X 3/4", PAN) 4 NUT (#4-40) 4 BOLT (#10-32 X 1/2", SOC SS) 1 CONNECTOR CAP (TURCK RS-CC)

215-2109 107-269 105-662 106-407 211-078

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINNING WITH S/N... RT80T4 USES CONSOLE HARNESS 215-2928.

NOTE:

05

ID0315174

266

ENGINE HARNESS

RT80 T4 TRACKS & TIRES

3 7 HORN COOLANT LEVEL SENSOR

BACKHOE

6

5

8

11

ENGINE FUEL PUMP

HAND GRD. DRV. CONTROL

W. I. F. SENSOR

4 ALTERNATOR

CRUISE POT

CONSOLE HARNESS CRUISE SWITCH

BATTERY SIDE OF DISCONNECT ENG. GRD.

DIODE

CAN CONNECTOR GRD. DRV. FWD. GRD. DRV. REV. FOOT GRD. DRV. CONTROL

ATT. DRV. FWD.

1

PARK BRAKE

HYD. FILTER JUMPER

3 2

LIGHTS

COLD START SEAT SWITCH

ATT. DRV. REV. CONSOLE HARNESS

THROTTLE

ATT. CONTROL

10 HYD. TEMP. SWITCH

9

BACKUP ALARM

DIFF. LOCK MOTOR SHIFT

FUEL PUMP COMBO

10

ID0315173

267

ENGINE HARNESS

RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 214-256 2 215-1534 3 106-379 4 110-333 5 106-162 6 106-385 7 105-095 8 110-373 9 215-2015 10 214-887 11 215-2053

1 DIODE CONNECTOR 1 PREHEAT SOLENOID 3 FLG LK SCREW (M6-1.00 X 20MM) 1 BOLT-ON CLAMP (1") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 FLG LOCKNUT (M6-1.00) 1 WASHER (1/4") 1 BOLT-ON CLAMP (13/16") 1 FRAME HARNESS 1 HYD. FILTER HARNESS (HYDROSTAT OPT.) 1 GLOW PLUG CABLE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINNING WITH S/N... RT80T4 UNITS USE FRAME HARNESS 215-2927.

NOTE:

10

ID0315173

268

BATTERIES/CABLES RT80 T4 TRACKS & TIRES

ALTERNATOR

18 TO RIGHT SIDE OF BELLHOUSING

17

TO BOLT ON RIGHT CRADLE

14 STARTER

22

23 2019

26

7

THROUGH FRAME CROSSMEMBER

GPS. GRD.

25 13

21 6

11 5

15 4

16 16

8

9 10

12 6

1

2

3

09

ID0311783

269

BATTERIES/CABLES RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26

QTY

DESCRIPTION

215-244 2 BATTERY 117-425 AR LINER PAD (.12" THK) 117-442 2 SUPPORT MAT 105-053 1 NUT (3/8 NC) HEX 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 211-311 2 BK/AMI 100 AMP FUSE 110-333 1 BOLT-ON CLAMP (1") 211-310 1 BK/AMI 60 AMP FUSE 106-048 6 LOCKNUT (#10-24) 215-1009 1 MAIN FUSE HOLDER BASE 215-1010 1 MAIN FUSE HOLDER COVER 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 215-2020 1 POSITIVE BATTERY CABLE 213-160 1 BAT CABLE (2/0 GAx24", BLK) 215-1662 1 NEG. BATT CABLE 116-259 2 BULK EDGE (1/2", SOLD PER 1") 215-2127 1 POSITIVE CABLE(ALTERNATOR) 106-709 1 FLG LK NUT (M12-1.75) 215-1105 1 BRAIDED GROUND STRAP 106-469 1 FLG SCREW (M12-1.75 X 30MM) 107-002 1 FLG LK SCREW (M10-1.50 X 30MM) 106-387 1 FLG LOCKNUT (M10-1.50) 106-397 1 WASHER (M12, HARDENED) 106-175 1 LOCKNUT (M10-1.50) 105-1785 1 STUD (M10-1.50 X 40MM)

REMARKS

USE REPLACEMENT 215-3033

COLD START HARNESS / ALTERNATOR HARNESS FRAME HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ATTACHES TO BOLT SECURING TOP OF RIGHT CRADLE, REFER TO PARTS PAGE ID0274091.

NOTE:

09

ID0311783

270

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES REEL CARRIER HARNESS, RC80 & RC120

CAP

CAVITY PLUG

D

C

CAVITY PLUG

BLK/RED (1A)

CAVITY PLUG

CAVITY PLUG

B A

CAVITY PLUG

CAVITY PLUG

ORG (7)

BYPASS SOLENOID D

C B

A

BLK/RED (1A) B A BLU/WHT (81)

TO DRILLING ATTACHMENT

1

TO FRAME HARNESS

-DD-

REEL CARRIER UP SOLENOID BLK/RED (1A)

6 7 8

18 9 1 10 17 5 2 16 4 3 11 12 15 14 13

B A

TAN/GRN (79)

REEL CARRIER DOWN SOLENOID BLK/RED (1A)

TO REEL WINDER B A

TAN/WHT (80) PIN#

PIN#

1

BLK/RED (1A)

10

CAVITY PLUG

2

PUR/RED (76)

11

CAVITY PLUG

3

TAN/GRN (79)

12

RED/YEL (110)

4

TAN/WHT (80)

13

RED/YEL (110)

5

BLU/WHT (81)

14

CAVITY PLUG

6

ORG (7)

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

A PUR/RED (76)

B BLK/RED (1A)

CAVITY PLUG

CAP

B A

CAVITY PLUG

03

ID0325280

271

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES REEL CARRIER HARNESS, RC80 & RC120 REF PART NO. NUMBER

1

215-2045

QTY

1

DESCRIPTION

REMARKS

REEL CARRIER HARNESS, RC120

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHMEMATIC ID0325280v01

NOTE:

03

ID0325280

272

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES FRONT ATTACHMENT JUMPER

6 7 8

18 9 1 10 17 5 2 16 4 3 11 12 15 14 13

PIN#

03

PIN#

1

CAVITY PLUG

10

CAVITY PLUG

2

CAVITY PLUG

11

CAVITY PLUG

3

CAVITY PLUG

12

RED/YEL (110)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

CAVITY PLUG

6

CAVITY PLUG

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

ID0325316

273

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES FRONT ATTACHMENT JUMPER REF PART NO. NUMBER

1

215-2023

QTY

1

DESCRIPTION

REMARKS

FRONT ATTACHMENT JUMPER

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0325316v01

NOTE:

03

ID0325316

274

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: BACKHOE LIGHT HARNESS

ORG (7)

YEL/GRN (71) 3

2

1 8

6

5

4 7

BACKHOE LIGHT SWITCH

TO FRAME HARNESS BLK (1)

ORG (7)

B A

TO BACKHOE LIGHT

TO BACKHOE LIGHT

BLK (1)

YEL/GRN (71) 2

1

1

2

BLK (1)

YEL/GRN (71)

1

03

ID0325777

275

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: BACKHOE LIGHT HARNESS REF PART NO. NUMBER

1

213-120

QTY

1

DESCRIPTION

REMARKS

BACKHOE LIGHT HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0325777v01

NOTE:

03

ID0325777

276

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: BACKHOE HARNESS GRA/RED [61]

1

2

1

2

BLK/RED [1A]

DUMP SOLENOID

BLK/RED [1A]

LEFT STABILIZER DOWN

1 2

2

1

1

1

2

TAN/WHT [62] 2

TAN/GRN [63]

BLK/RED [1A]

BLK/RED [1A] 1 2

1

2

1

1

2

PUR/WHT [66] 2

BLADE DOWN

BLADE UP BLK/RED [1A]

PUR/GRN [67] BLK/RED [1A] 1

1

RIGHT STABILIZER UP

2

2

1

1

2

GRA/WHT [64] 2

RIGHT STABILIZER DOWN

LEFT STABILIZER UP

BLK/RED [1A]

GRA/GRN [65]

1

6 7 8 18 9 1 10 17 5 2 16 4 3 11 12 15 14 13

-AB

A

PIN#

PIN#

1

BLK/RED (1A)

10

WHT/GRN (128)

2

CAVITY PLUG

11

GRN/YEL (126)

3

CAVITY PLUG

12

ORG/BRN (11)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

TAN/BLU (19)

6

ORG (7)

15

BLU/GRN (60)

7

ORG/BLK (111)

16

YEL/GRN (213)

8

ORG/GRN (10)

17

GRN/YEL (214)

9

GRN/WHT (127)

18

CAVITY PLUG

A

ORG/BLK (111)

A

B

BLK/RED (1A)

B

C

D

ORG (7)

BLK/RED (1A)

CAVITY PLUGS

CAVITY PLUG

CAVITY PLUG

CAVITY PLUGS

A B D

A

B

C

B

A

DRILLING ATTACHMENT

BACKHOE WORK LIGHTS

03

ID0325377

277

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: BACKHOE HARNESS

BFB SWITCH

RIGHT STABILIZER SWITCH ORG [7] GRA/GRN [65]

GRA/RED [61]

ORG [7] GRA/WHT [64]

REMOTE CROWD SWITCH

3

2

1 8

3

2

1 8

6

5

4 7

6

5

4 7

ORG [7]

GRA/RED [61]

ORG [7]

BLU/GRN [60] TAN/BLU [19]

PUR/GRN [67]

GRA/RED [61]

LEFT STABILIZER SWITCH

3

2

1 8

6

5

4 7

ORG [7]

ORG [7]

PUR/WHT [66]

GRA/RED [70]

TAN/GRN [63]

GRA/RED [61]

TAN/WHT [62]

GRN/YEL GRN/WHT (126) (127)

GRN/YEL (214)

YEL/GRN (213)

3

2

1 8

3

2

1 8

3

2

1 8

6

5

4 7

6

5

4 7

6

5

4 7

ORG [7]

GRA/RED [61]

BRN/YEL ORG/GRN (10) (125)

4

-A-

DIGITAL THROTTLE ENABLE SWITCH

THROTTLE SWITCH WHT/GRN (128)

BRN/YEL (125)

BLK/RED (1A)

ORG/BRN (11)

1

4 3

1 2

RED/YEL (110)

TO ENGINE STOP SWITCH

1

03

ID0325377

278

ELECTRICAL DIAGRAM

RT80 T4 TRACKS & TIRES; ENDS WITH S/N: BACKHOE HARNESS REF PART NO. NUMBER

1

215-2056

QTY

1

DESCRIPTION

REMARKS

BACKHOE HARNESS, A920

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0325377v01

NOTE:

03

ID0325377

279

280

ELECTRICAL DIAGRAM RT80 T4 TRACKS & TIRES ALTERNATOR CABLE

TO ALTERNATOR BAT+

RED 4GA

1

TO ALTERNATOR FUSE

03

ID0325271

281

ELECTRICAL DIAGRAM RT80 T4 TRACKS & TIRES ALTERNATOR CABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1

1

ALTERNATOR CABLE

SEE FOOTNOTE 1

215-2127

NOT SHOWN:

FOOTNOTES:

1. REFERENCE ELECTRICAL SCHEMATIC ID0325271v01

NOTE:

03

ID0325271

282

ELECTRICAL DIAGRAM RT80 T4 TRACKS & TIRES HYDRAULIC FILTER HARNESS

GRA/YEL (26)

TO MACHINE HARNESS

1

TO HYDRAULIC FILTER SWITCH GRA/YEL (26)

03

ID0325778

283

ELECTRICAL DIAGRAM RT80 T4 TRACKS & TIRES HYDRAULIC FILTER HARNESS REF PART NO. NUMBER

1

214-887

QTY

1

DESCRIPTION

HYDRAULIC FILTER HARNESS

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFERENCE ELECTRICAL SCHEMATIC ID0325778v01

NOTE:

03

ID0325778

284

WORK LIGHT

RT80Q T3/ RT80 T4 TRACKS & TIRES

FOOTNOTE 2 7 9

5

2

4

FOOTNOTE 3

3

12 8

1 FOOTNOTE 1 10 11

6 10

07

ID0289480

285

WORK LIGHT

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

190-1997 - WORKLIGHT KIT 217-007 2 WORKING LIGHT (CLEAR, RECT),45 DEGREE 331-568 2 LIGHT BAR 301-2458 2 MOUNT 105-814 8 FLG LOCKNUT (3/8-NC) 106-1006 4 U-BOLT (3/8-NC X 5") 215-1832 1 WORKLIGHT HARNESS (REAR) 217-072 1 ROCKER SWITCH 215-041 1 FLASHER 110-854 1 SWITCH ACTUATOR GUARD 110-030 6 CABLE TIE (1/16" TO 4") 215-489 20 RALLY WRAP (3/8", SOLD PER 1"") 215-2075 1 WORKLIGHTS HARNESS

REMARKS

INCL'S REF #1 THRU #11.

USE AS REQUIRED USE 2 @ 10" EACH

NOT SHOWN:

217-289 217-290 217-291

2 SECONDARY LOCK 2 CONNECTOR 4 TERMINAL SOCKET

FOOTNOTES:

1. REFER TO "FLASHER LIGHT KIT" ID0289519 FOR INFO ON THIS RECEPTICLE AND ROCKER SWITCH. 2. FRONT WORK LIGHT HARNESS (215-1767) IS PRE-INSTALLED ON ALL T3 TRACTORS. 3. RT80Q T4 WORK LIGHT HARNESS (215-2075) IS PRE-INSTALLED ON T4 TRACTORS. REFER TO "ENG. HARNESS" ID0315173, LIGHT CONNECTOR. T4 WORKLIGHT HARNESS, 215-2075, FITS INSIDE CONSOLE AND RUNS ALONG THE INSIDE OF THE RIGHT SIDE PLATE.

NOTE:

REFER ALSO TO "FLASHER LIGHT" ID0289519 FOR MORE INFO.

07

ID0289480

286

BATTERY INSTALLATION RT80 T4 TRACKS & TIRES

1

2 3 4

03

ID0394274

287

BATTERY INSTALLATION RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

QTY

1 2 3 4

4 BATTERY BOLT 4 FLG LOCKNUT (1/4-NC) 4 WASHER (1/4") 2 BATTERY HOLD DOWN

337-001 105-832 105-095 301-1520

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0394274

288

FUEL SENDER HARNESS/COMBO HARNESS RT80Q T3/ RT80 T4 TRACKS & TIRES

1

2

REAR HARNESS

04

ID0274398

289

FUEL SENDER HARNESS/COMBO HARNESS RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2

215-1745 215-1746

QTY

DESCRIPTION

REMARKS

1 FUEL SENDER HARNESS 1 COMBO HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0274398

290

NOTES:

ID0134963

291

ACCESSORIES

292

FLASHER LIGHT

RT80Q T3/ RT80 T4 TRACKS & TIRES

8

1 2 6

7

3 4

FOOTNOTE 1

5

6

FOOTNOTE 1

05

ID0289519

293

FLASHER LIGHT

RT80Q T3/ RT80 T4 TRACKS & TIRES REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1998 215-1847 301-2545 106-1006 105-814 215-1768 110-030 110-854 217-762

QTY

DESCRIPTION

- FLASHERLIGHT KIT 2 WARNING/FLASHER LIGHT (AMBER) 2 MOUNT 4 U-BOLT (3/8-NC X 5") 8 FLG LOCKNUT (3/8-NC) 1 FLASHER LIGHT HARNESS (2-POST ROPS) 7 CABLE TIE (1/16" TO 4") 1 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED)(ON-ON)

REMARKS

INCLUDES REF NO.'S 1 THRU 8 SEE FOOTNOTE 2

SEE FOOTNOTE 1 USE AS REQUIRED SEE FOOTNOTE 1

NOT SHOWN:

217-289 217-290 217-291

2 SECONDARY LOCK 2 CONNECTOR 4 TERMINAL SOCKET

FOOTNOTES:

1. REFER TO "WORKLIGHT" ID0289480 FOR HARNESS NUMBER FOR THIS ROCKER SWITCH (217-762) AND CONNECTOR. 2. MOUNT (301-2545) BOLTS ON AT SAME LOCATION FOR BOTH THE 2-POST & 4-POST ROPS.

NOTE:

REFER ALSO TO "WORK LIGHT" ID0289480 FOR MORE INFO.

05

ID0289519

294

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

295

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

296

BACKHOE COUNTERWEIGHT RT80

3

1

2

01

ID0393942

297

BACKHOE COUNTERWEIGHT RT80

REF PART NO. NUMBER

QTY

1 302-2020 2 105-463 3 105-919

1 NARROW BACKHOE COUNTERWEIGHT 4 BOLT (1-NC X 3-1/4", GD8) 4 FLANG NUT (1-8 NC)

DESCRIPTION

REMARKS

ATTACHES TO FRONT OF TRACTOR FRAME USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0393942

298

NOTES:

ID0134963

299

MISCELLANEOUS

300

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

301

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

302

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

303

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

304

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

305

306

RT80 T4/RT80Q T4 Related Publications Component

Ass’y

P/N

Model: RT80T4 .............. Parts Manual ........................................................... ...........053-2785 RT80QT4 ........... Parts Manual ........................................................... ........... 053-2599 RT80T4 .............. Operators Manual ................................................... ...........053-2845 RT80QT4 ........... Operators Manual ................................................... ........... 053-2708 Engine: Deutz .................. Parts Manual .................................................. 195-1722 ... 053-1341 Deutz ................... Operators Manual ………………………………………………053-1342 Deutz ................... Service (Shop) Manual ……………………………………… 053-1244 Attachments: H832 ................... Parts Manual ........................................................... ........... 053-2432 A820 ................... Parts Manual ........................................................... ........... 053-2466 RC80 ................... Parts Manual (RC70/RC80/RC115) ....................................... 053-492 H810 ................... Parts Manual ........................................................... ........... 053-2425 H853 ................... Parts Manual ........................................................... ........... 053-2565 H813 ................... Parts Manual ........................................................... ........... 053-2092

Filters Engine: Air Filter Parts Ass’y .......................................................................................... 195-1892 Element (primary) ............................................................................... 195-1934 Element (secondary) .......................................................................... 195-1935 Oil Filter Element (spin-on) - Deutz …………………………………………………195-849 Fuel Filter Element (spin-on)Primary ................................................................. 195-1825 Fuel Filter Element (spin-on)Secondary............................................................. 195-1826

Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ........................................ 153-792

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ........................................ 190-052

VER.02

ID0330878

307

308