Ditch Witch RT45 Tier 4 Tractor Parts Manual 053-2743 PDF

RT45 Deutz® TD2.9L4

Parts Manual

Issue 17, volume 1 of 2

053-2743

1

RT45 Tier 4 ISSUE NO. 17PL-04/23 For Replacement Copy Order P/N 053-2743

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT45 Tier 4 Tractor

Copyright 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS______________________ Volume 1 Decals Decal Location ............................................. 8

Engine Components Air Filter..................................................... 28 Cooling System .....................................30, 32 Deutz Diesel Engine .................................. 14 Engine Mounts, Heavy Duty.................20, 22 Engine Mounts, Isolated ......................16, 18 Exhaust System ......................................... 26 Expansion Tank ......................................... 40 Fuel Cooler ...........................................36, 38 Fuel System ............................................... 34 Top Mount Plate ....................................... 24

Power Train Carrier – Dana 44 Limited Slip ........................ 70 Differential – HD Dana 60 Limited Slip ............ 72 Drive Line .................................................. 48 Front Differential – HD Dana 60 ................... 60 Front Differential Mount .....................50, 52 Front Diff. Mount – HD Dana 60 .............56, 58 Front/Rear Steer Differential – Dana 44 ..... 54 Ground Drive Gearbox .............................. 44 Ground Drive Gearbox – HD Dana 60 .......... 46 Rear Axle – HD Dana 60 ............................... 74 Rear Differential – Dana 44 ......................... 62 Rear Steer Differential .............................. 64 Rear Steer Differential – Dana 60 ............... 68 Rear Steer Diff. Mount – HD Dana 60 .......... 66

Frame Components 2-Post ROPS............................................. 126 Backfill Blade – Tilt ................................... 124 Backfill Blade ........................................... 122 Battery Mount – Isolated ............................ 82 Console...................................................... 88 Engine Controller Cover ............................ 92 Fender & Covers – Left............................... 80 Fender & Covers – Right ........................84, 86 Firewall & Steps ........................................ 90 Firewall .................................................94, 96 Fuel Tank ................................................. 100 Grille .......................................................... 98 Heat Shields ............................................ 104 Hood Assembly ......................................... 78 Insulation ................................................ 102 Pump Mount ........................................... 112 Pumps & Reservoir.......................... 108, 110 Seat ......................................................... 106 Tape Dispenser........................................ 128 Tire-Wheel – 26” 8-ply .............................. 116 Tire-Wheel Options – Dana 44 .................. 114 Tire-Wheel – 29” 8-ply .............................. 120 Tire-Wheel Options – Dana 60 .................. 118

Control Components Attachment Drive Controls ..................... 144 Foot Control ............................................ 134 GPS Kit – CLM3000 .................................... 140 Ground Drive Controls ............................ 136 Hand Throttle .......................................... 132 Parking Brake .................................. 146, 148 Rear Steer Indicator ........................ 150, 152 Sunstate Telematics Kit ........................... 138 Telematics Kit – CLM3000 ........................ 142

ID0340451

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CONTENTS______________________ Volume 2 Hydraulics Attachment Drive Hydraulics .................. 162 Attachment Tilt/Swing Conv Kit .............. 164 Backfill Blade Hydraulics ......................... 172 Control Valve........................................... 186 Control Valves ................................. 188, 190 Cylinder – 2” x 1” x 2.5” .............................. 192 Cylinder – 2” x 1” x 3” NS ............................ 194 Cylinder – 2” x 1” x 4” ................................ 196 Cylinder – 2” x 1” x 5” ................................ 198 Cylinder – 2.5” x 1.25” x 5” ......................... 200 Filter Assembly ........................................ 180 Ground Drive Hydraulics ......................... 160 Motor ...................................................... 182 Pump – 9 Tooth Spline ................................ 184 Rear Steer Hydraulics .............................. 172 Remote Crowd & Backfill Blade .............. 174 Schematic ................................................ 156 Steering Hydraulics ................................. 168 Tilt Blade Hydraulics................................ 176 Tow Valve Hydraulics .............................. 166 Trick Quick Coupler ................................. 178

Electrical Diagram – Alternator Cable ......................... 244 Diagram – Backhoe Harness ........................ 236 Diagram – Backhoe Jumper Harness ............. 254 Diagram – Backhoe Throttle Harness ............ 238 Diagram – Backup Alarm Harness................. 230 Diagram – Battery Neg Cable ....................... 248 Diagram – Console Harness ......................... 224 Diagram – Engine Harness .......................... 220 Diagram – Engine Preheat .......................... 250 Diagram – Frame Harness ........................... 214 Diagram – Ground Cable ............................ 256 Diagram – Ground Strap ..................... 252, 258 Diagram – Light Harness ............................. 240 Diagram – Preheat Cable ............................ 246 Diagram – Roto Witch IV Harness ................. 234 Diagram – Sender Harness .......................... 228 Diagram – Starter Cable ............................. 242 Diagram – Sunbelt GPS Kit .......................... 260 Diagram – Tow Valve Jumper Harness ........... 232 Schematic ................................................ 204

Accessories Backup Alarm Kit ..................................... 268 Front Counterweight............................... 266 Light Kit ................................................... 264

Miscellaneous Filters....................................................... 278 Optional Kits ............................................ 278 Related Publications ............................... 278 Replacement O-Ring Chart ..................... 277 Torque Information................................. 272 Warranty Registration............................. 280

ID0340451

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DECALS

8

DECAL LOCATION RT45 T4F

16

10

21

3 5

1 20 14

15

13

19

17

6 7

18

9

11 4

8

2 12

20

ID0334913

9

DECAL LOCATION RT45 T4F REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

270-5784 270-7017 701-355 700-143 700-137 270-5860 270-6857 270-7402 270-5869 270-5127 270-6910 274-318 270-7021 270-6871 700-128 274-736 270-5812 275-449 270-6964 270-5672 701-303 700-203

QTY

1 2 2 2 1 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - RT45 NOTICE AIR FILTER ISO CAUTION HOT PARTS ISO WARNING READ MANUAL ISO WARNING FALL POSSIBLE FUSE/RELAY DIESEL FUEL - ISO RT45 LFT GRAY MODEL ID MAIN FUSE BATTERY WARNING ONE CALL NOTIFICATION ISO TIE DOWN LOCATION NOTICE OIL LEVEL ISO GRAY LOGOTYPE 18.5” x 3.25” THROTTLE CONTROL ATTACHMENT CONTROL CONSOLE DITCH WITCH LOGO PLACARD NOTICE ELECTRICAL SYSTEM ISO PARKING BRAKE WARNING ROLLOVER ISO IGNITION

REMARKS

PLACE IN LID OF FUSE BOX COVER

FOOTNOTES 1. NOT PART OF KIT 2. NOT PART OF KIT. USED WITH TILT BACKFILL BLADE. 3. NOT PART OF KIT. PART OF HYDRAULIC OPTION 350-4679.

20

ID0334913

10

DECAL LOCATION RT45 T4F

37

32

35 13

36 2

23

3

11

34

11

31

30 4

25

27

26 24

20

28 29 36

ID0334913

11

DECAL LOCATION RT45 T4F REF PART NO. NUMBER

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

270-5648 270-7894 270-7018 270-6968 270-5659 274-750 274-751 270-8331 270-7403 700-205 700-226 270-7792 270-5131 270-5742 274-087 270-8213

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC PRESSURE/RETURN RESERVOIR (THF) ISO NOTICE BATTERY DISCONNECT ISO NOTICE HYDRAULIC OIL LEVEL ISO OIL DRAIN-ID BFB TILT FUNCTION REAR STR. FUNCTION LUBRICATION CHART ISO RT45 RT GRAY MODEL ID CONTROL VALVE CONTROL VALVE OPERATOR MANUAL REPLACEMENT ISO BATTERY DISCONNECT WARNING NO ETHER/STARTER FLUID ISO REAR STEER INDICATOR 811 LOGO

SEE FOOT NOTE 3

SEE FOOT NOTE 2 USE W/ REAR STEER, SEE FOOTNOTE 1

USE W/O REAR STEER USE W/ REAR STEER, SEE FOOTNOTE 1 LOCATE INSIDE MANUAL BOX USE W/ REAR STEER, SEE FOOTNOTE 1

FOOTNOTES 1. NOT PART OF KIT 2. NOT PART OF KIT. USED WITH TILT BACKFILL BLADE. 3. NOT PART OF KIT. PART OF HYDRAULIC OPTION 350-4679.

20

ID0334913

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

DEUTZ DIESEL ENGINE

12

3

7

6 2

14

1

15 21 5

9 11

17 4

5

8

16 13 19 4 18

7

20

10

06

ID0342768

15

DEUTZ DIESEL ENGINE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2 BELLEVILLE WASHER (1/2") 5 BOLT (1/2-NC X 1-1/2", FER) 11 LOCK WASHER (7/16") 6 LOCK WASHER (5/16") 12 SCREW (M8-1.25 X 25MM) 8 SCREW (M10-1.50 X 55MM) 6 FLG SCREW (M8-1.25 X 20MM, GD8) 4 SCREW (M8-1.25 X 60MM) 2 WORM CLAMP (3/4" TO 1-1/2") 1 HIGH FREQUENCY HORN 1 FLYWHEEL/PUMP COUPLING 1 MOUNT PLATE 1 ALTERNATOR, 95A DEUTZ 1 AIR INTAKE (VERTICAL, D2.9 L4) 1 TUBE - PCV 1 OIL FILL EXTENSION (3.00") 1 FAN SPACER 1 BRACKET 1 P LOOP CLAMP (2.5) 1 FLG LOCKNUT (M8-1.25) 1 COOLING FLUID PUMP

105-058 105-062 105-073 105-091 105-806 105-839 106-162 106-570 110-353 192-006 194-413 194-763 195-1966 195-2095 195-2113 195-2115 301-4482 301-8583 111-126 106-386 195-2370

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3

MOUNT HORN ON NUT SIDE OF MANIFOLD USE PIPE DOPE SEE FOOTNOTE 4

NOT SHOWN:

195-849 1 OIL FILTER ELEMENT 195-1825 1 FUEL FILTER ELEMENT (PRIMARY) 195-1950 1 FUEL FILTER ELEMENT ( MAIN) 195-1953 1 BELT FOOTNOTES:

1. LOCTITE RC271 (RED) OR RC680 (GREEN) 2. USE UPTIME RT45T4 DEUTZ KIT #190-2153 3. REMOVE HORN MOUNT AND THEN BOLT TO BRACKET (301-8583).

4. HOLDS 2 CABLES - ALTERNATIOR & PREHEAT SOLENOID.

NOTE:

06

ID0342768

16

ENGINE MOUNTS, ISOLATED ENDS WITH S/N:

7

13

17

14

1 6

4

21

10 18 16 9 8

5

20

22 15

23

12 3 11

2

19

03

ID0341467

17

ENGINE MOUNTS, ISOLATED ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2 WASHER (1/2") 2 WASHER (1/2") 4 LOCK WASHER (9/16") 4 FLG BOLT (1/2-NC X 1-3/4",GD8) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (1/2-NC, GD8) 2 BOLT (1/2-NC X 3") 4 FLG LOCKNUT (M8-1.25) 4 WASHER (M8) 4 WASHER (M12, HARDENED) 4 LK SCREW (M14-2.00X30MM,EPXY) 4 WASHER (.531", HARDENED) 2 FLG LK SCREW (M12-1.75 X 25MM) 4 FLG LK SCREW (M12-1.75 X 30MM) 2 SHOCK MOUNT 2 SHOCK MOUNT 1 RIGHT FRONT ENGINE MOUNT 1 LEFT FRONT ENGINE MOUNT 1 RT40 FRAME WELDMENT 1 RIGHT MOUNT BRACKET 1 RIGHT ENGINE MOUNT 1 LEFT ENGINE MOUNT 1 LEFT ISOLATOR MOUNT

105-071 105-475 105-990 106-096 106-162 106-198 106-210 106-386 106-389 106-397 106-596 106-743 106-806 107-010 116-496 118-132 301-4463 301-4464 323-044 323-050 323-051 323-052 323-053

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 5

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 4 SEE FOOTNOTE 1 & 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT; CLEAN WITH FAGETY SOLVENT; DRY WITH COMPRESSED AIR 2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT.LBS. 3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS; TORQUE TO 110-120 FT.LBS. 4. TORQUE TO 35 FT. LBS.; LOCKTITE 242 5. TORQUE TO 130 FT. LBS.; LOCTITE 271 OR 277 NOTE:

03

ID0341467

18

ENGINE MOUNTS, ISOLATED BEGINS WITH S/N:

7 12

7 12

8 13 15

2 17 5

14 16

6

12

11 5 12 6

6 4 3 10 6 9

4

1

01

ID0356338

19

ENGINE MOUNTS, ISOLATED BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 RT40 FRAME WELDMENT 4 WASHER (M12, HARDENED) 4 WASHER (.531", HARDENED) 4 FLG BOLT (1/2-NC X 1-3/4",GD8) 4 SHOCK MOUNT 8 FLG LOCKNUT (1/2-NC, GD8) 4 BOLT (1/2-NC X 3-3/4", GD8) 4 LOCK WASHER (9/16") 1 LEFT REAR BRACKET 1 RIGHT REAR BRACKET 4 LK SCREW (M14-2.00X30MM,EPXY) 8 ISOLATOR STOP 4 FLG LK SCREW (M12-1.75 X 30MM) 1 RIGHT REAR MOUNT WELDMENT 1 RIGHT FRONT ENGINE MOUNT 1 LEFT REAR MOUNT WELDMENT 1 LEFT FRONT ENGINE MOUNT

323-044 106-397 106-743 106-096 116-496 106-198 105-549 105-990 301-8798 301-8797 106-596 301-8820 107-010 301-8799 301-8770 301-8800 301-8760

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 4

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT; CLEAN WITH FAGETY SOLVENT; DRY WITH COMPRESSED AIR 2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT.LBS. 3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS; TORQUE TO 110-120 FT.LBS. 4. TORQUE TO 130 FT. LBS.; LOCTITE 271 OR 277

NOTE:

01

ID0356338

20

ENGINE MOUNTS, HEAVY DUTY

14

17

1

12

3

13

20 5

9

16

21 18 15 8

6 19

10 2

7

11 4

22

02

6

ID0341468

21

ENGINE MOUNTS, HEAVY DUTY REF PART NO. NUMBER

QTY

1 105-071 2 105-475 3 105-990 4 106-096 5 106-197 6 106-198 7 106-386 8 106-389 9 106-397 10 106-596 11 106-743 12 106-806 13 106-992 14 107-010 15 300-9380 16 300-9659 17 301-4463 18 301-4464 19 323-050 20 323-051 21 323-052 22 323-053

2 WASHER (1/2") 2 WASHER (1/2") 4 LOCK WASHER (9/16") 4 FLG BOLT (1/2-NC X 1-3/4",GD8) 2 BOLT (1/2-NC X 2-1/2", GD8)) 6 FLG LOCKNUT (1/2-NC, GD8) 4 FLG LOCKNUT (M8-1.25) 4 WASHER (M8) 4 WASHER (M12, HARDENED) 4 LK SCREW (M14-2.00X30MM,EPXY) 4 WASHER (.531", HARDENED) 2 FLG LK SCREW (M12-1.75 X 25MM) 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK SCREW (M12-1.75 X 30MM) 2 ENGINE FRONT SOLID MOUNT 2 MOUNT BOSS 1 RIGHT FRONT ENGINE MOUNT 1 LEFT FRONT ENGINE MOUNT 1 RIGHT MOUNT BRACKET 1 RIGHT ENGINE MOUNT 1 LEFT ENGINE MOUNT 1 LEFT ISOLATOR MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 3 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 4 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT; CLEAN WITH FAGETY SOLVENT; DRY WITH COMPRESSED AIR 2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT.LBS. 3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS; TORQUE TO 110-120 FT.LBS. 4. TORQUE TO 35 FT. LBS.; LOCKTITE 242 5. TORQUE TO 130 FT. LBS.; LOCTITE 271 OR 277 NOTE:

02

ID0341468

22

ENGINE MOUNT, HEAVY DUTY BEGINS WITH S/N:

8

8

9 9

13 14

12 11 1

6 7

10

5

2

16

7

10

3 15 4

02

15

10

10

16

ID0426809

23

ENGINE MOUNT, HEAVY DUTY BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 LEFT FRONT ENGINE MOUNT 1 RIGHT FRONT ENGINE MOUNT 1 RIGHT REAR BRACKET 1 LEFT REAR BRACKET 1 RIGHT REAR MOUNT WELDMENT 1 LEFT REAR MOUNT WELDMENT 4 SOLID MOUNT 4 BOLT (1/2-NC X 3") 4 WASHER (1/2") ZP 8 FLG LOCKNUT (1/2-NC, GD8) 4 WASHER (M12, HARDENED) 4 FLG LK SCREW (M12-1.75 X 30MM) 4 LOCK WASHER (9/16") 4 LK SCREW (M14-2.00X30MM,EPXY) 4 WASHER (.531", HARDENED) 4 FLG BOLT (1/2-NC X 1-3/4",GD8)

301-8760 301-8770 301-8797 301-8798 301-8799 301-8800 302-2691 106-210 108-172 106-198 106-397 107-010 105-990 106-596 106-743 106-096

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 4

SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT; CLEAN WITH SAFETY SOLVENT; DRY WITH COMPRESSED AIR 2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT-LBS. 3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS' TORQUE TO 110-120 FT-LBS. 4. TORQUE TO 130 FT-LBS; LOCTITE 271 OR 277.

NOTE:

IF ADDING SOLID MOUNTS TO RT45T4 AFTER S/N CMW______________ USE KIT 190-2700.

02

ID0426809

24

TOP MOUNT PLATE 14

10

6

2

2 5 2

6

3 2

1

7 12 4 6

15 16

11

8

6 9

13

03

ID0337024

25

TOP MOUNT PLATE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 STUD BOLT (M12-1.75 X M8-1.25) 8 FLG SCREW (M8-1.25 X 20MM, GD8) 1 WASHER (3/8") 1 SCREW (M8-1.25 X 70MM) 2 FLG LK SCREW (M8-1.25 X 25MM) 11 FLG LOCKNUT (M8-1.25) 1 SCREW (M10-1.50 X 160MM) 1 SCREW (M12-1.75 X 110MM, 10.9) 1 TUBE 1 SIDE MOUNT 1 FRONT MOUNT 1 REAR MOUNT 1 MOUNT ASSY 1 TOP MOUNT 1 TUBE 1 LOCKNUT (M8-1.25, NLK)

105-1931 106-162 106-260 106-330 106-381 106-386 106-639 106-645 179-588 301-4475 301-4476 301-8373 301-9218 301-8410 301-8437 107-096

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0337024

26

EXHAUST SYSTEM 2 6 10

4 2

11 8

9 7

4

11

3 5

1 04

ID0337069

27

EXHAUST SYSTEM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

4 NUT (M8-1.25) 11 FLG LK SCREW (M8-1.25 X 16MM) 11 FLG LOCKNUT (M8-1.25) 2 V-BAND CLAMP (101.4 MM) 1 WELDMENT, FLEX TUBE 1 EXHAUST OUTLET 1 CLAMP, DEUTZ DOC CAST BASE TANDEM 1 BARRIER ASSY 1 EXHAUST VENTURI 1 MUFFLER CLAMP 2 GASKET, DEUTZ EXHAUST

106-078 106-380 106-386 195-1955 195-2059 195-2065 195-2668 301-8361 302-6105 318-485 500-2468

DESCRIPTION

REMARKS

BEGINS W/ S/N DWPRT45XHJ0004059; PRIOR UNITS USED 195-2306

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0337069

28

AIR FILTER 10

11

1 8 7

9

6

5 3

4

3

2 02

ID0337073

29

AIR FILTER REF PART NO. NUMBER

QTY

1 106-163 2 106-386 3 110-311 4 195-2194 5 149-165 6 194-297 7 115-180 8 156-241 9 215-2160 10 115-380 11 110-030

2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 AIR INTAKE HOSE 1 MOUNTING CLAMP (6.79") 1 AIR FILTER (RT45 T4 CONFIG) 1 ALL THREAD (1/8-NPT) 1 STREET ELBOW (02N-02NF90) 1 AIR RESTRICTION SENSOR 9 WEATHER STRIP(3/8" X 3/4"")(IN) 1 CABLE TIE (1/16" TO 4")

NOT SHOWN:

194-758 194-759 194-760 194-761

1 1 1 1

DESCRIPTION

REMARKS

USE ONE @ 9"

ELEMENT (SAFETY) ELEMENT (PRIMARY) FILTER BODY DISCHARGE VALVE

FOOTNOTES:

NOTE:

02

ID0337073

30

COOLING SYSTEM

BEGINS WITH S/N DWPRT45XHJ0004059

21 14 8

19

15

17 18

12

7

13

16

11 2

1 5

20

34 6

11

39

8 35 A

23

37

25

22 3

FLOW 34

25 36 35 B

33 LEFT SIDE OF ENGINE

LEFT FUEL TANK

38 29

10

24 26

9 5

18 19 28

30

6

4

27 31 18

19

28 05

ID0369170

31

COOLING SYSTEM

BEGINS WITH S/N DWPRT45XHJ0004059 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39

1 RADIATOR/HOC/FUEL COOLER 1 LEFT FRONT SIDE PLATE 1 RIGHT FRONT SIDE PLATE 1 BRACKET 3 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 6 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LK BOLT (5/16-NC X 5/8") 3 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 3 HEX BODY NUTSERT (M8X1.25) .70-3.80THK 40 RUBBER SEAL 1 S/O COUPLER (04N-05H90) 22 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 1 RADIATOR TOP BRACE 4 CLIP NUT (5/16-NC) 1 RIGHT RADIATOR MOUNT 1 LEFT RADIATOR MOUNT 18 BOLT (1/4-NC X 1/2") 21 WASHER (1/4") 6 CLIP NUT (M8-1.25) 1 HOOD LINER 1 CHECK VALVE (12SF-12SF) 2 S/O COUPLER (12S-16H) 2 S/O RUN TEE (12S-16H-16H) AR BULK HOSE (1", SOLD PER FT) 7 WORM CLAMP (3/4" TO 1-1/2") 1 FAN SHROUD 3 BULK STRIP (3/4", SOLD PER 1"") 1 FAN (40P, 8 BLADE, PULLER) 4 BOLT (1/4-NC X 3/4", SOC) 4 LOCK WASHER (1/4) 1 LOWER RADIATOR HOSE 4 WORM CLAMP (1-1/2" TO 2-1/2") 105 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8") 1 ABRASION SLEEVE (.750" X 46") 1 ABRASION SLEEVE (.750" X 56") 1 UPPER RADIATOR HOSE

195-2207 301-8181 301-8180 301-8319 105-826 105-834 106-381 501-325 105-1795 105-1905 105-1034 155-164 115-399 301-4479 105-137 301-4480 301-4481 105-174 105-095 107-135 118-201 158-576 155-161 154-412 116-460 110-353 362-1929 115-399 195-2216 105-161 105-079 195-2045 105-1211 105-1142 110-249 118-267 118-245 195-2737

DESCRIPTION

REMARKS

USE 2 @ 21" EACH USE 1 @ 42"

USE 2 @ 6" USE 2 @ 6"

A=47", B=60"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0369170

32

COOLING SYSTEM

ENDS WITH S/N: DWPRT45XLJ0004058

20 31 38

6

35

33 14

2 8

13 25

2

17

28

8

11 3

23

30 5

32

19

12

4A

38

10

FLO W

26 22

13 24

5

15 5

4B

27

21 LEFT SIDE OF ENGINE

11

19 16

9 37

7

29

18

06

36

34

1 LEFT FUEL TANK

12

8

2

ID0336650

33

COOLING SYSTEM

ENDS WITH S/N: DWPRT45XLJ0004058 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

4 LOCK WASHER (1/4) 21 WASHER (1/4") 37 RUBBER SEAL 105 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 4 WORM CLAMP (1-1/2" TO 2-1/2") 4 CLIP NUT (5/16-NC) 4 BOLT (1/4-NC X 3/4", SOC) 18 BOLT (1/4-NC X 1/2") 3 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 3 HEX BODY NUTSERT (M8X1.25) .70-3.80THK 3 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 6 FLG LK SCREW (M8-1.25 X 25MM) 6 CLIP NUT (M8-1.25) 2 WORM CLAMP (1/4" TO 5/8") 7 WORM CLAMP (3/4" TO 1-1/2") 42 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 3 BULK STRIP (3/4", SOLD PER 1"") AR BULK HOSE (1", SOLD PER FT) 1 HOOD LINER 1 ABRASION SLEEVE (.750" X 56") 1 ABRASION SLEEVE (.750" X 46") 2 S/O RUN TEE (12S-16H-16H) 2 S/O COUPLER (12S-16H) 1 S/O COUPLER (04N-05H90) 1 CHECK VALVE (12SF-12SF) 1 LOWER RADIATOR HOSE 1 RADIATOR/HOC/FUEL COOLER 1 FAN (40P, 8 BLADE, PULLER) 1 UPPER RADIATOR HOSE 1 RADIATOR TOP BRACE 1 RIGHT RADIATOR MOUNT 1 LEFT RADIATOR MOUNT 1 RIGHT FRONT SIDE PLATE 1 LEFT FRONT SIDE PLATE 1 BRACKET 1 FAN SHROUD 4 FLG LK BOLT (5/16-NC X 5/8")

105-079 105-095 105-1034 105-1142 105-1211 105-137 105-161 105-174 105-1795 105-1905 105-826 105-834 106-381 107-135 110-249 110-353 115-399 115-399 116-335 118-201 118-245 118-267 154-412 155-161 155-164 158-576 195-2045 195-2207 195-2216 195-2737 301-4479 301-4480 301-4481 301-8180 301-8181 301-8319 362-1929 501-325

DESCRIPTION

REMARKS

USE 2 @ 19" EACH A = 47" AND B = 60"

USE 1 @ 42" USE 2 @ 6" REPLACE WITH 116-460

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0336650

34

FUEL SYSTEM BEGINS WITH S/N CMWRT45XAF0003017 17 24

27

25

15

4

28

14

6

11 20

12

22 TO FUEL COOLER

5 26

1 C 7

FROM FUEL COOLER

19

1 B 2 B

2 A

8 21

13

9

1 A

23

RIGHT SIDE FUEL TANK (FUEL SUPPLY)

LEFT SIDE FUEL TANK (RETURN)

3 10 29

19 18

16

09

7

13

ID0341828

35

FUEL SYSTEM BEGINS WITH S/N CMWRT45XAF0003017 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

105-1142 167 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 105-1933 36 BULK HOSE (1/2", 400PSI, SOLD PER FT) 105-274 2 SCREW (M10-1.50 X 20MM, 10.9) 106-049 2 BOLT (#10-24 X 3/4", PLPS) 106-164 4 FLG LK SCREW (M10-1.50 X 30MM) 106-266 4 FLG NUT (M10-1.50) 110-030 2 CABLE TIE (1/16" TO 4") 110-217 4 WORM CLAMP (7/16" TO 1") 110-249 5 WORM CLAMP (1/4" TO 5/8") 150-3676 2 BANJO FITTING (M16-1.5-06H) 150-3677 1 BANJO FITTING (M16-1.5-08H) 150-3934 1 FUEL CONNECTOR, SAE10, 90 DEG QUICK CONNECT 157-279 2 ELBOW (06N-06NFX90) 195-1825 1 FILTER, FUEL PRIMARY DEUTZ TCD3.6L4 195-2569 1 FUEL PUMP 195-1950 1 MAIN FUEL FILTER 301-8325 1 MOUNT PLATE 301-9199 1 FUEL FILTER MOUNT ASSY 514-369 2 S/O COUPLER (06N-06H) 105-1379 1 ABRASION SLEEVE (1" X 9") 117-280 1 ABRASION SLEEVE (1.00" X 25") 118-262 1 ABRASION SLEEVE (.750" X 33") 118-256 1 ABRASION SLEEVE (.750" X 74") 301-8451 1 SPACER PLATE 106-048 4 LOCKNUT (#10-24) 110-333 1 BOLT-ON CLAMP (1") 105-815 2 BOLT (#10-24 UNC X 1" PAN SLT) 150-4099 1 FUEL CONNECTOR (SAE12, 90 D, QUICK CON) 150-4100 1 FUEL CONNECTOR (SAE 12, STR, QUICK CON)

REMARKS

A= 38" A= 26"

B= 71" C= 47" B= 7.5"

SEE FOOTNOTES 1 AND 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 195-2402 FUEL FILTER HEAD (WITH WATER SEPERATOR) DEUTZ 2.9L4 2. 195-2404 FUEL FILTER HEAD (MAIN FILTER) DEUTZ 2.9L4 3. FUEL PUMP 195-2569 BELONGS TO KIT 190-2714, WHICH ALSO INCLUDES THE 215-2757 JUMPER HARNESS. THIS KIT SUPERSEDES PUMP 195-1941.

NOTE:

09

ID0341828

36

FUEL COOLER

BEGINS WITH S/N_________________.

1

2 3 "B" 5

FROM ENGINE RETURN

3 "A"

2

4 TO FUEL TANK (LEFT SIDE)

02

ID0367816

37

FUEL COOLER

BEGINS WITH S/N_________________.

REF PART NO. NUMBER

QTY

DESCRIPTION

1 195-2207 1 RADIATOR/HOC/FUEL COOLER 2 110-249 2 WORM CLAMP (1/4" TO 5/8") 3 105-1142 105 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 4 118-245 1 ABRASION SLEEVE (.750" X 56") 5 118-267 1 ABRASION SLEEVE (.750" X 46")

REMARKS

3A=60", 3B=47"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0367816

38

FUEL COOLER

ENDS WITH S/N____________.

1 6

18

15

18 3

16 7 9

13 8

FROM ENGINE RETURN

11 14

5

TO FUEL TANK

12 A 10

12 B

17

20

4

19

2

06

ID0350958

39

FUEL COOLER

ENDS WITH S/N____________.

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

301-8884 1 TOP COOLER BRACE 301-8883 1 BOTTOM COVER MOUNT 301-8886 1 TOP FUEL COOLER MOUNT TAB 107-135 4 CLIP NUT (M8-1.25) 301-8885 1 BOTTOM FUEL COOLER MOUNT BRACKET 301-8887 4 FUEL COOLER MOUNT PIN 117-965 4 RETAINING RING 150-4190 1 HARDLINE (-06) 150-4191 1 HARDLINE (-06) 150-4189 1 HARDLINE (-06) 115-069 2 GROMMET (3/4") 105-1142 105 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 105-1142 4 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 110-249 10 WORM CLAMP (1/4" TO 5/8") 115-399 4 BULK STRIP (3/4", SOLD PER 1"") 106-380 2 FLG LK SCREW (M8-1.25 X 16MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 195-2192 2 FUEL COOLER ASSEMBLY 118-267 1 ABRASION SLEEVE (.750" X 46") 118-245 1 ABRASION SLEEVE (.750" X 56")

REMARKS

12A= 57" & 12B= 50"

OBSOLETE, USE 195-2778 FUEL COOLER FOR REPLACEMENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0350958

40

EXPANSION TANK 2

8

1 TO ENGINE

3 11 17

14 A

4 6

13

9 14 B

12

11

10 TO RADIATOR

16

16 13 5

15 7 04

ID0337092

41

EXPANSION TANK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

195-1899 1 EXPANSION TANK 362-1236 1 PRESSURE CAP (14 PSI) 116-325 2 GROMMET (.362") 500-2351 2 GROMMET HOSE BARB (-04H) 362-1878 1 MOUNT PAD 301-8447 2 CLAMP BAR 105-1837 1 WASHER -SEALING 105-003 4 FLG LOCKNUT (5/16-NC) 105-1729 1 WASHER, 14MM X 20MM CRUSH 195-1868 1 SENSOR, COOLANT LEVEL 110-249 4 WORM CLAMP (1/4" TO 5/8") 116-751 6 BULK HOSE (3/4",SOLD PER FT) 110-217 2 WORM CLAMP (7/16" TO 1") 116-108 27 BULK HOSE (5/16", SOLD PER 1") 150-4079 1 FITTING (M16-1.5 X 3/4" HB) 105-130 4 BOLT (5/16-NC X 2-1/4") 110-333 1 BOLT-ON CLAMP (1")

REMARKS

BEND TWO TABS DOWN TO HOLD TANK TIGHTLY

1 @ 10.5" (A)

1 @ 17" (B)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0337092

42

NOTES:

ID0134963

43

POWERTRAIN

44

GROUND DRIVE GEARBOX

6

8

15 7

17 1

12

5 22

23 23

2

24

18 16

8

11

4

3

13 9

8

6

15

19 14

10

5 8

21 20

DANA 60

22 DIFFERENTIAL SIDE

22

12

ID0110655

45

GROUND DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15 16.

17.

18.

19.

20.

21.

22.

23.

24.

105-069 105-072 105-805 105-062 105-121 106-794 105-238 105-483 106-962 105-825 105-848 115-211 125-049 155-806 165-100 168-003 167-139 167-293 169-012 169-013 169-068 169-014 169-069 500-228 105-995 105-362 158-943 500-658 149-112 105-575 116-672 155-851 157-569 110-333 156-926

QTY

1 8 8 2 2 8 8 6 6 8 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

DESCRIPTION

WASHER (.406") LOCK WASHER (3/8") BELLEVILLE WASHER (3/8") FLG BOLT (1/2-NC X 1-1/2", FER) BOLT (1/2-NC X 1") BOLT (3/8-NC X 1-3/4", SOC) BOLT (3/8-NC X 1-1/2", SOC) BOLT (9/16-NC X 1-1/4") FLG BOLT (9/16-NC X 1-1/4",FER) FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ, MAG) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) OUTPUT SHAFT (14T) GEARBOX COVER MOUNTING PLATE MOUNTING PLATE FLANGE (1.750"-26S) FLANGE (1.148"-29S) INTERNAL SNAP RING (1.562") FLG LOCKNUT (3/4-NF) FLG NUT (7/8-NF) HYDRAULIC MOTOR SEAL REPAIR KIT HYDRAULIC MOTOR ROLL PIN (.500" X 1.250") INTERNAL SNAP RING (2.875") INTERNAL SEAL (1.552") INTERNAL SEAL 1.875") BOLT-ON CLAMP (1") FUEL SUPPLY LINE (16T)

REMARKS

DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE DANA 60 LOCTITE

DANA 60 SEE FOOTNOTE 1 DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE USED WITH 3700 DANA 44 USED WITH 3700, 5700 DANA 60 DANA 60.

DANA 60 SEE FOOTNOTE 2 DANA 60

NOT SHOWN:

FOOTNOTES:

1.

2.

USE SILICONE (RTV) GASKET MATERIAL ON GEAR BOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. INSTALL SNAP RING (REF NO 24) IN GEAR BOX MOUNTING PLATE BEFORE PLATE IS BOLTED TO DIFFERENTIAL HOUSING.

NOTE:

12

ID0110655

46

47

48

DRIVE LINE

10 2 3

1 4

8 11 5

6

7

12 9

07

ID0123168

49

DRIVE LINE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 FLANGE YOKE (1.088"-14S) 1 YOKE (1.125"-SQ) 1 DRIVE SHAFT 1 WASHER (1/2") 1 FLG LK BOLT (3/8-NC X 1") 1 LOCK WASHER (3/8") 1 FLG LOCKNUT (3/4-NF) 1 YOKE (1.125"-SQ) 1 YOKE (1.062"-26S) 1 LOCK WASHER (1/2") 1 BOLT (1/2-NF X 3/4") 2 CROSS/BEARING KIT (1-1/8")

182-135 180-711 167-137 105-398 105-826 105-072 105-995 180-729 180-778 105-070 105-875 180-723

DESCRIPTION

REMARKS

FOR DANA 44 AXLES

FOR DANA 44 AXLES, SEE FOOTNOTE 1.

FOR DANA 44 AXLES, SEE FOOTNOTE 1.

INCLUDES 1X 115-010 ZERK (02N22.5), & 4X 180-760 BEARING CAP (1-1/8").

NOT SHOWN:

FOOTNOTES:

1. FOR OPTIONAL HD DANA 60 AXLES USE 1X 182-020 YOKE (1.184"-29S), & 1X 105-362 FLG NUT (7/8-NF).

NOTE:

07

ID0123168

50

FRONT DIFFERENTIAL MOUNT BEGINS WITH S/N:

20 19 18

21

1 13

17 7 10

16 15 8

5 4

14 6 22

9 12 2 3

01

11

ID0752269

51

FRONT DIFFERENTIAL MOUNT BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 313-556 2 115-499 3 105-357 4 178-295 5 363-438 6 105-462 7 178-296 8 125-770 9 125-403 10 125-771 11 160-377 12 105-404 13 105-970 14 105-994 15 107-594 16 107-595 17 115-483 18 300-11325 19 300-11322 20 105-884 21 105-1275 22 160-408

1 DIFFERENTIAL MOUNT 2 KLIP RING (1.000") 2 LOCKNUT (5/8-NC, GR C, PRV TQ) 1 PIN (1.0" X 3.2"") 1 MOUNT BRACKET 2 BOLT (5/8-NC X 2.25" GR. 5) 1 PIN (1.25" DIA X 3.91" LG) 1 COMPOSITION BUSHING (1.000") 2 BRONZE BUSHING (.625") 5 COMPOSITION BUSHING (1.25") 2 TIE ROD CLEVIS (3/4-NF) 2 JAM NUT (3/4-NF) 6 FLG BOLT (5/8-NC X 1-3/4,GD8) 6 FLG LOCKNUT (5/8-NC, GR G) 4 WASHER (.406", HARDENED) 4 BOLT (3/8-NC X 1", GD8) 4 KLIP RING (1.250") 2 PIVOT PIN 2 TAB 2 WASHER (1/2") 4 BOLT (1/2-NC X 1", GR 8) 1 TIE ROD

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0752269

52 ENDS WITH S/N:

07

ID0110656

53

07

ID0110656

54

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44

14 SEE FOOTNOTE 3 SEE FOOTNOTE 2

18 19

2 6

4

1 11

20

8

12 7

10 8

16

15

13

7

10

9 17 KING PIN ASS'Y 4 PLACES SCALE 2X

9 21 5

SEE FOOTNOTE 1

3

06

ID0110657

55

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

105-114 10 105-230 10 105-364 4 105-410 2 105-422 4 105-518 2 125-1065 4 157-503 2 125-735 8 155-808 4 160-117 2 160-415 2 160-402 1 160-403 1 161-135 1 161-136 1 161-199 1 161-138 1 180-279 2 181-552 4 182-084 2 182-087 2 115-002 115-500 205-671 2 105-451 AR

DESCRIPTION

LUG NUT (1/2-NF) LUG BOLT (1/2-NF X 1-1/2") LK BOLT (3/4-NF X 2", NLK) CASTLE NUT (3/4-NF) WASHER (3/4") COTTER PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.313") URETHANE FLANGE BUSHING (1") INTERNAL SEAL (3.000") SPINDLE FLANGE SPINDLE SHAFT RIGHT SPINDLE HOUSING LEFT SPINDLE HOUSING LONG AXLE SHORT AXLE REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44LS) SPINDLE WASHER (3/4") COMPOSITION BUSHING (.750") YOKE (1.209"-30S) CROSS/BEARING KIT (1-1/4") ZERK (02N90) INTERNAL SNAP RING (1.343") HUB CAP (1.982") SPRING WASHER (3/4")

REMARKS

SEE FOOTNOTE 3

SUPERCEDES 125-260 & 125-261

INCL REF NO. 2. SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 4.

SEE FOOTNOTE 4.

INCL REF NO. 22 INCL REF NO. 22

SEE FOOTNOTE 1

FOOTNOTES

1. KING PIN ASSEMBLY: INITIALLY INSTALL 4 WAVE WASHERS (PER JOINT), TORQUE THE KING PIN BOLT 220-250 FOOT POUNDS; CHECK GAP BETWEEN FLATWASHER AND FLANGED BUSHING= .005" TO .020"; REMOVE OR ADD WAVE WASHER(S) AS REQUIRED FOR GAP; REMOVE KING PIN BOLT, LOCTITE, AND TORQUE 220-250 FOOT POUNDS. 2. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACES (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 3. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FOOT POUNDS. 4. SEE PARTS PAGE 805-333 FOR AXLE SHAFT AND STEARING LINKAGE.

06

ID0110657

56

FRONT DIFFERENTIAL MOUNT - DANA 60 HD BEGINS WITH:

5

4

13 7 2 10 11 12

9 1

6

3 8 14 01

ID0752203

57

FRONT DIFFERENTIAL MOUNT - DANA 60 HD BEGINS WITH: REF PART NO. NUMBER

QTY

1 313-165 2 313-163 3 301-822 4 105-975 5 105-464 6 105-502 7 125-771 8 105-953 9 300-11325 10 300-11322 11 105-884 12 105-1275 13 115-483 14 180-322

2 AXLE MOUNT SPACER 1 DIFFERENTIAL MOUNT 2 SADDLE CLAMP 4 WASHER (3/4") 4 BOLT (3/4-NC X 7", GD8) 1 COTTER PIN (3/16" X 2") 3 COMPOSITION BUSHING (1.25") 4 LOCKNUT (3/4-NC, GR C, PRV TQ) 2 PIVOT PIN 2 TAB 2 WASHER (1/2") 4 BOLT (1/2-NC X 1", GR 8) 2 KLIP RING (1.250") 1 PIN

DESCRIPTION

REMARKS

TORQUE TO 375 FT LBS

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0752203

58

ENDS WITH S/N:

06

ID0134289

59

06

ID0134289

60

FRONT DIFFERENTIAL DANA 60 HD

7

5 4 1

32

9

3

33 8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 23

7

16

22 3

26

7 11

30 23

10

25

18

12 27

17 31

10 29 21

06

ID0134290

61

FRONT DIFFERENTIAL DANA 60 HD REF PART NO. NUMBER

QTY

161-279 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 161-230 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 182-099 2 115-002 13. 301-151 4 190-273 2 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-516 2 22. 125-1065 4 23. 105-716 4 24. 125-716 8 25. 155-808 4 26. 160-187 2 27. 160-336 2 28. 180-061 4 29. 181-381 2 30. 182-103 2 31. 205-671 2 32. 105-362 1 33. 155-853 1

DESCRIPTION

FT DIFF PT ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") FRONT DIFF HSG (DANA 60 HD LS) YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") SET SCREW (3/8-NC X 1/2") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRONT AXLE SHAFT (15.62", 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875")

REMARKS

INCL REF NO'S 1 - 3, 7 - 17, 19 - 34 SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3 INCL LUG BOLTS

INCL ZERK

INCL REF NO'S 13- 15, 19, 20, 24 & 28;

SEE F/N 4

SUOERCEDES 125-260 & 125-261

FOOTNOTES

1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC. 4. REFER TO INSTALLATION DIAGRAM 050-946

06

ID0134290

62

63

64

65

66

REAR STEER DIFFERENTIAL MOUNT DANA 60HD

7

5

9

4

8

2

1

3 4

02

6

ID0026660

67

REAR STEER DIFFERENTIAL MOUNT DANA 60HD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

161-282 313-188 301-822 106-949 105-464 105-953 105-970 180-322 105-502

QTY

1 2 2 8 4 4 4 1 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPACER MOUNT SADDLE CLAMP (3.500) WASHER (3/4" HARDENED) BOLT (3/4-NC X 7", GD8) LOCKNUT (3/4-NC) FLG BOLT (5/8-NC X 1.750",GD8) PIN (1.25" X 3.50") COTTER PIN (3/16" X 2")

SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. LOCTITE (RC 271 OR RC 272) & TORQUE TO 375 FT. LBS., HOLD BOLT & TORQUE NUT. 2. LOCTITE (RC 271 OR RC 272) & TORQUE TO 250 FT. LBS. 3. FOR MORE INFORMATION SEE PARTS PAGE TITLED "REAR STEERABLE DIFFERENTIAL, HD DANA 60" (804-661)

NOTE:

02

ID0026660

68

REAR STEER DIFFFERENTIAL DANA 60

SEE FOOTNOTE 4 7

5 4 1 23

3

32

8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 16

9

26

7

22 3 7 11

30

10

25

18

9 12 27

17 31

10 29 21

05

ID0134742

69

REAR STEER DIFFFERENTIAL DANA 60

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

161-282 161-153 2 160-418 1 184-143 2 181-981 1 105-874 1 183-584 1 160-306 2 105-405 105-509 161-233 1 105-716 2 160-160 2 105-426 115-005 2 182-099 2 115-002 301-151 4 105-825 4 125-301 4 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-516 2 125-1065 4 157-569 1 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 182-103 2 205-671 2 105-362 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT ( .750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1.000" X 2.440") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") REAR DIFF HSG (DANA 60 HDLS) SET SCREW (3/8-NC X 1/2") SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.875") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRT AXLE SHAFT (15.62"; 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF))

INC REF NO'S 1-3, 7-17, 19-32

SEE FOOTNOTE 1

SEE FOOTNOTE 2. 3

SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 4

FOOTNOTES

1. LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. ITEM REF. 8, REAR AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS, ETC. LESS AXLE SHAFTS, SPINDLES, ETC. 4. FOR MORE INFORMATION SEE PARTS PAGE TITLED "GROUND DRIVE GEAR BOX DANA 60" ID0134697-(804-641)

05

ID0134742

70

CARRIER

DANA 44 LIMITED SLIP

24 13

5

23

19 16

1

14 18

8 3

15

20

7 4

25

2 10 29 11

6

22 25

28 9

20

28 17 27

12

3

29 10 25 26

6

21

03

ID0026661

71

CARRIER

DANA 44 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

125-251 1 125-252 1 125-266 2 125-289 1 125-291 1 125-293 2 155-851 1 161-138 1 161-111 1 161-197 1 161-199 1 161-238 161-240 161-241 161-242 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 105-995 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 157-503 2 501-569 1 501-373 1 501-592 2 2 1 2 2

DESCRIPTION

TAPERED RACE (3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FRONT DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44 LS) COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER (1.126") FLG LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT SIDE GEAR PINION GEAR

REMARKS

3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 1 3500, 3700, & RT40; SEE FOOTNOTE 1 3610 & RT36; SEE FOOTNOTE 1 3500, 3700, & RT40; SEE FOOTNOTE 1 3610 & RT36; SEE FOOTNOTE 3 3500, 3700, & RT40; SEE FOOTNOTE 3 3500, 3700, & RT40; SEE FOOTNOTE 3 3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 3

INCL REF NO'S 10 & 25 - 29 INCL REF NO. 15

SEE FOOTNOTE 2

NO LONGER AVAILABLE NO LONGER AVAILABLE NO LONGER AVAILABLE NO LONGER AVAILABLE

NOT SHOWN:

FOOTNOTES:

1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183 3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS. NOTE:

03

ID0026661

72

DIFFERENTIAL

DANA 60 HD LIMITED SLIP

21 25 2

10 27

8

76

9 20

5 13

14

19

5 17 1 26

4 24

23

23 11

13

15

22 12

3

18 17 19

24

4

16

09

ID0026651

73

DIFFERENTIAL

DANA 60 HD LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-230 1 161-232 1 161-234 1 161-233 1 161-283 1 161-285 1 161-286 1 161-284 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED BEARING(1.250") TAPERED RACE (2.875") TAPERED BEARING (1.625") BEARING RACE (3.500") INTERNAL SEAL (1.875") INTERNAL SEAL (1.875") FRONT DIFF HSG (DANA 60 HD LS) FRONT DIFF (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) FRONT DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") OIL SLINGER (1.258") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" , 35S) CLUTCH PACK RING GEAR & PINION (5.86:1) DIFFERENTIAL CARRIER (LMT-SLP) OIL BAFFLE

REMARKS

LOCTITE (RED RC271 / RC272) SUPERCEDES 125-260 & 125-284

FRONT ONLY 3500, 3700, & RT40 REAR W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 W/GEARS; SEE F/N 2; 3610 & RT36 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 W/O GEARS; SEE F/N 3; 3610 & RT36 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28

INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.

INCL REF NO'S 3,17-19,23 & 24 FRONT

FOOTNOTES:

1.

2.

3.

REFER TO ASSEMBLY INSTRUCTIONS 052-184 INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.

LESS PINION SEAL & AXLE SHAFTS. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS. STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING COVER, & AXLE SHAFTS.

NOTE:

09

ID0026651

74

REAR AXLE - DANA 60 H.D. OPTION

FOOTNOTE 2

1

2

3 4 10 9 8 11 12 6, 7 5

03

ID0133455

75

REAR AXLE - DANA 60 H.D. OPTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

161-232 1 105-970 4 105-994 4 155-856 2 115-533 2 161-271 1 161-272 1 125-024 2 115-520 2 181-049 2 105-426 10 105-424 10

DESCRIPTION

REMARKS

REAR AXLE HOUSING (DANA 60 H.D.OPTION) SEE FOOTNOTE 1 & 2 FLG. BOLT (5/8-NC X 1-3/4") FLG. LOCKNUT (5/8-NC) SEAL (1-7/8 ID X 2-1/2 OD) INTERNAL SNAP RING SHORT AXLE, 23.5" RECOMMENDED REPLACEMENT OF REF NO.'S 8-11 LONG AXLE, 24.5" RECOMMENDED REPLACEMENT OF REF NO.'S 8-11 BEARING EXTERNAL SNAP RING SHRINK RING WHEEL STUD (3/4 NF) LUG NUT (3/4 NF)

NOT SHOWN:

FOOTNOTES:

1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS. LESS AXLES SHAFTS & SEALS. 2. SEE PARTS PAGES ENTITLED "DIFFERENTIAL, DANA 60 H.D. OPTION" ID026651 FOR INTERNAL PARTS BREAKDOWN.

NOTE:

03

ID0133455

76

NOTES:

ID0134963

77

FRAME COMPONENTS

78

HOOD ASSEMBLY 12

8

4 7

2

15

1 5 13

10 9

3

6

11

14 03

ID0341984

79

HOOD ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 NUT (3/8 NC) HEX 2 LOCK WASHER (3/8") 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 7 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LOCKNUT (M6-1.00) 7 FLG LOCKNUT (M8-1.25) 4 SCREW (M6-1.00 X 16MM,BUT SOC) 1 WORM CLAMP (2.812" TO 3.750") 7 POP RIVET (5/32" X .385") 1 HOOD (ORANGE) RT45 T4 4 DRAW LATCH 1 STACK CAP (3.00", SMALL) 1 RIGHT SIDE GUARD 1 LEFT SIDE GUARD 1 AIR INTAKE MOUNT

105-053 105-072 105-249 106-162 106-385 106-386 107-193 110-169 110-468 362-1831 118-299 195-2101 301-6515 301-6516 301-8441

DESCRIPTION

REMARKS

NOT SHOWN:

362-1883 1 THERMAL INSULATION

FOOTNOTES:

NOTE:

03

ID0341984

80

LEFT FENDER AND COVERS FROM TRIFUSE 7

TO PRE-HEAT SOLENOID

25

22 29 10 16

22

TO ALTERNATOR

28

21 11 6

2

8

20

31

37

23

52 27

9

50 49 24

1 36

5

51

TO STARTER

53 38

18

55 13

4 3 2

14 15

12

4

43 41 42 44 40 32 33 35

39

56 18

47 48

17 15 54 14

34 18

19

26

30

45

09

46 18

TO ENGINE BLOCK

3 TO FRAME 43

ID0342524

81

LEFT FENDER AND COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

DESCRIPTION

301-8667 1 LEFT REAR FENDER 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-827 4 FLG LK BOLT (3/8-NC X 1-1/4") 106-039 2 NUTSERT (3/8-NC) 362-582 1 LEFT ROPS MOUNT COVER 362-823 1 COVER 105-836 6 FLG LK BOLT (1/4-NC X 1/2") 105-832 6 FLG LOCKNUT (1/4-NC) 110-541 1 HINGE (12-13/64") 324-451 1 BATTERY COVER 110-126 1 BOLT ON CLAMP (1/2") 502-001 1 GROMMET (3/8") 302-7783 1 FENDER PROP ROD 105-508 2 COTTER PIN (3/32" X 1") 105-118 2 WASHER (3/8") 105-823 1 FLG LK BOLT (5/16-NC X 3/4") 302-5279 1 ISOLATOR BATTERY TRAY 105-845 7 FLG LOCKNUT (3/8-NC) 105-825 2 FLG LK BOLT (3/8-NC X 3/4") 300-3681 1 HOLD DOWN PLATE 105-996 1 SCREW (M10-1.50 X 45MM) 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 23. 105-003 1 FLG LK NUT (5/16-NC) 24. 215-3032 1 BATTERY, 12V 25. 215-2227 1 PREHEAT CABLE (4GA X 92.5" RED) 26. 217-819 1 BATTERY DISCONNECT SWITCH 27. 215-2228 1 BAT CABLE (1 GA X 68" , BLK) 28. 215-2225 1 BAT CABLE (1/0 GA X 109" , RED) 29. 215-2226 1 ALTERNATOR CABLE (4GA. X 80.5" RED) 30. 215-2406 1 GROUND CABLE (1/0 GA X 14", BLK) 31. 105-095 1 WASHER (1/4") 32. 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 33. 211-310 3 BK/AMI 60 AMP FUSE 34. 106-231 2 BOLT (M6-1.00 X 16MM) 35. 106-237 2 LOCKNUT M6-1.00, PRV TRQ, NLK 36. 105-826 1 FLG LK BOLT (3/8-NC X 1") 37. 105-1081 1 BATTERY HOLD DOWN 38. 115-686 AR BULK EDGE (5/32", SOLD PER 1") 39. 215-1009 1 MAIN FUSE HOLDER BASE 40. 215-1010 3 MAIN FUSE HOLDER COVER 41. 105-186 2 NUT (#10-24) 42. 105-053 1 NUT (3/8-NC) 43. 105-072 2 LOCKWASHER (3/8") 44. 106-205 2 WASHER (.191") 45. 105-1012 1 FLG LK SCREW (M12-1.75 X 20MM) 46. 213-432 1 GROUND STRAP 47. 211-311 1 BK/AMI 100 AMP FUSE (TO ALT.) 48. 211-305 1 BK/AMI 125 AMP FUSE (TO STARTER) 49. 106-930 1 STUD (M10-1.50 X 40mm) 50. 106-175 1 NUT (M10-1.50) 51. 301-9383 1 SPACER 52. 118-216 AR SPIRAL WRAP (1.00") 53. 215-2308 1 STARTER BOOT 54. 107-661 1 FLG LKNUT (M10-1.50, PRV TRQ) 55. 302-6634 1 HOLD DOWN 56. 106-380 2 FLG LK SCREW (M8-1.25 X 16MM)

REMARKS

REMOVE FOR LIGHT KIT 191-429

USE 1 @ 8.5"

USE 1 @ 15"

FOOTNOTES:

09

ID0342524

82

ISOLATED BATTERY MOUNT RT45T4 WITH H342

9

8

7 10

3 2 6

5

1

4 02

ID0463409

83

ISOLATED BATTERY MOUNT RT45T4 WITH H342 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 ISOLATOR BATTERY TRAY 1 BATTERY ISOLATION PLATE 3 ISOLATOR, 1.31OD X 1.25LG H MOUNT 80 3 SCREW (M10-1.50 X 60MM) 3 WASHER (3/8") 5 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 FRONT SIDE BATTERY TIE DOWN 1 BACKSIDE BATTERY TIE DOWN 1 OPTIMA BATTERY 2 SCREW (M10-1.50 X 30MM)

302-5279 302-5277 195-1871 106-628 105-264 105-894 302-5275 302-5274 215-1166 106-079

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE ISOLATED BATTERY MOUNTING COMPONENTS ON RT45T4 WHEN EQUIPPED WITH H342. PARTS BELONG TO KIT 190-2773; UPDATE IF CHANGING TO SAW ATTACHMENT ON POWER UNIT.

NOTE:

02

ID0463409

84

RIGHT FENDER AND COVERS

BEGINS WITH SN: CMWRT45XCG0003257 13 11 19 3

OLD STYLE

3

18 20

19

8 7 11 1 4

10

9

6 2

21 7 22 12 15 23 12

17 16

14

5

02

ID0426662

85

RIGHT FENDER AND COVERS

BEGINS WITH SN: CMWRT45XCG0003257 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

302-2311 1 105-823 4 105-873 4 105-827 5 105-831 2 105-841 4 107-011 10 159-169 1 106-039 2 323-684 1 301-8438 1 323-605 1 12. 107-425 6 13. 301-8656 1 14. 313-172 1 15. 115-704 AR 16. 346-344 1 17. 105-826 3 18. 105-823 2 19. 105-095 6 20. 116-421 AR 21. 115-704 AR 22. 111-126 2 23. 105-834 2

DESCRIPTION

REMARKS

LEFT TUNNEL COVER FLG LK BOLT (5/16-NC X 3/4") FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (3/8-NC X 1-1/4") FLG LK BOLT (1/2-NC X 1-1/2") CLIP NUT (5/16-NC) CLIP NUT (3/8-NC) PLUG (2", NYLON) NUTSERT (3/8-NC) RIGHT SIDE PLATE RIGHT REAR FENDER RIGHT REAR FENDER NUTSERT (3/8-NC) TUNNEL COVER STONE SHIELD BULK EDGE (1/4", SOLD PER 1") HOSE MOUNT FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (5/16-NC X 3/4") WASHER (1/4") BULK EDGE (1/8", SOLD PER FOOT) BULK EDGE (1/4", SOLD PER 1") P LOOP CLAMP (2.50") FLG LOCKNUT (3/8-NC)

SEE FOOTNOTE 1

OLD STYLE, NOT SLOT ORIENTATION.

USE 1 @ 4.5"

USE 1 @ 36" USE 2 @ 3"

NOT SHOWN:

FOOTNOTES:

1. MUST BE USED WITH 302-2660 LEFT FIREWALL MOUNT. REQUIRES 362-1986 ECM COVER OR CUT 2" FROM EXISTING COVER.

NOTE:

02

ID0426662

86

RIGHT FENDER AND COVERS ENDS WITH SN: CMWRT45XJG0003256

13 11 19 3

OLD STYLE

3

18 20

19

8 7 11 4

1

10

9

6 2

21 7 22 12 15 23 12

17 16

24 14

5

5

09

ID0341996

87

RIGHT FENDER AND COVERS ENDS WITH SN: CMWRT45XJG0003256 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

301-9186 1 105-823 4 105-873 4 105-827 5 105-831 2 105-841 4 107-011 10 159-169 1 106-039 2 323-684 1 301-8438 1 323-605 1 12. 107-425 6 13. 301-8656 1 14. 313-172 1 15. 115-704 AR 16. 346-344 1 17. 105-826 3 18. 105-823 2 19. 105-095 6 20. 116-421 AR 21. 115-704 AR 22. 111-126 2 23. 105-834 2 24. 362-588 1

DESCRIPTION

LEFT SIDE PLATE FLG LK BOLT (5/16-NC X 3/4") FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (3/8-NC X 1-1/4") FLG LK BOLT (1/2-NC X 1-1/2") CLIP NUT (5/16-NC) CLIP NUT (3/8-NC) PLUG (2", NYLON) NUTSERT (3/8-NC) RIGHT SIDE PLATE RIGHT REAR FENDER RIGHT REAR FENDER NUTSERT (3/8-NC) TUNNEL COVER STONE SHIELD BULK EDGE (1/4", SOLD PER 1") HOSE MOUNT FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (5/16-NC X 3/4") WASHER (1/4") BULK EDGE (1/8", SOLD PER FOOT) BULK EDGE (1/4", SOLD PER 1") P LOOP CLAMP (2.50") FLG LOCKNUT (3/8-NC) STONE SHIELD

REMARKS

SUPERSEDED BY 302-2311. SEE ID0426662 FOR DETAILS.

OLD STYLE, NOT SLOT ORIENTATION.

USE ON DANA 60 USE 1 @ 4.5"

USE 1 @ 36" USE 2 @ 3"

USE ON DANA 44

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0341996

88

CONSOLE

17

3 16

5

28

6 6 9 32 8

24 31

21

13

13

5

1

11 19 37

27 33

6 2

15

38

23

36 14

8

22

18 19

19

29 26

25 4

6

20

12 5

34 7 8

11

30

10 35

ID0340954

89

CONSOLE REF PART NO. NUMBER

QTY

1 105-117 2 105-1577 3 105-361 4 105-680 5 106-162 6 106-386 7 106-574 8 106-640 9 107-312 10 107-414 11 107-580 12 107-597 13 107-871 14 110-560 15 115-686 16 160-1362 17 160-1365 18 214-301 19 215-2013 20 215-2270 21 215-2289 22 217-819 23 220-10032 24 220-2179 25 301-8459 26 301-8461 27 301-8466 28 301-8470 29 301-8662 30 303-4562 31 306-607 32 306-608 33 362-1438 34 362-1651 35 362-1904 36 362-1907 37 362-1920 38 362-1921

5 WASHER (5/16") 2 SCREW (M6-1.00 X 14MM, BUT, SOC) 1 JAM NUT (13/16-NF) 8 NUT (M4 - 0.7, W/ LOCK WASHER) 15 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 15 FLG LOCKNUT (M8-1.25) 2 CLIP NUT (M6-1.00) 12 SCREW (M6-1.00 X 20MM,BUT SOC) 3 SCREW (M6-1.00 X 25MM, BUT SOC) 4 SCREW (M4-0.70 X 30MM,BUT SOC) 4 SCREW (M4-0.70 X 16MM,BUT SOC) 8 WASHER (M4, BLK) 11 WELLNUT (M6-1.00 X 20.35MM LG) 2 POP RIVET (3/16" X 1/2", ALUM) 14 BULK EDGE (5/32",SOLD PER 1") 1 14" STEERING WHEEL (7/8" x 36 TH SPL) 1 CENTER CAP W/DW EMBLEM 1 ACCESSORY SOCKET 1 IGNITION SWITCH 1 AXIAL MOTOR FAN 1 GROUND STRAP 1 BATTERY DISCONNECT SWITCH 1 PV380 V3 DISPLAY 1 CONTROLLER, 18 PIN 2 HANDLE ASSY 2 BRACE PLATE 1 HEAT GUARD 2 SHIELD 1 MOUNT BRACKET 1 48 PIN MOUNT PLATE 2 HORN BUTTON 2 BUTTON COVER 1 SHROUD 1 SHROUD ASSEMBLY 1 CONSOLE 1 ACCESS PANEL 1 LEFT CONSOLE COVER 1 RIGHT CONSOLE COVER

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 3

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER SEE FOOTNOTE 1 SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. GROUND STRAP (215-2289) ATTACHES TO HORN BUTTON IN CONSOLE AND TO LOWER BOLT ON MOUNTING POWER STEERING VALVE, LEFT SIDE. 2. 1X 303-4562 48 PIN MOUNT PLATE, 2X 106-640 CLIP NUT (M6-1.00), & 4X 106-640 SCREW (M6-1.00 X 20MM,BUT SOC) ARE USED ON UNITS USING THE 215-3363 CONSOLE HARNESS OR UNITS S/N: XXXXXXXXX AND AFTER. THE 215-2198 CONSOLE HARNESS WAS OBSOLETED/SUPERSEDED WITH 215-3363 CONSOLE HARNESS. FOR UNITS BEFORE S/N: XXXXXX ORDER 190-2699 RT45 CONSOLE HARNESS KIT WHEN REPLACING THE 215-2198 CONSOLE HARNESS. 3. NOT USED ON UNITS AFTER S/N: XXXXXX. FOR 106-162 AND 106-386 ONLY 11 ARE USED AFTER THIS S/N. 4. REPLACES 220-2555 PV380 V2 DISPLAY. BEGINS WITH S/N: DWPRT45XXXXXXXX. NOTE:

11

ID0340954

90

FIREWALL AND STEPS

3

2 5 1 4

6

1

7

02

2

ID0341385

91

FIREWALL AND STEPS REF PART NO. NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7

10 8 2 2 2 2 4

FLG LOCK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) FLOOR MAT FLG LOCKNUT (3/8-NC) FLK LK BOLT (3/8-NC X 1-1/4") GR 8 WASHER (5/16") FLG L/C BOLT (3/8-NC X 1-1/4") GR 8

105-827 105-814 105-1240 105-814 108-147 105-117 105-825

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0341385

92

ENGINE CONTROLLER COVER

7 6 3

5 2 4

1

03

ID0332056

93

ENGINE CONTROLLER COVER REF PART NO. NUMBER

QTY

1 301-8660 2 3 106-566 4 105-1550 5 106-388 6 105-630 7 362-1986

1 STEP/FUEL TANK - LEFT 1 CONTROLLER, DEUTZ TCD3.6L4 T4i 4 SCREW (M6-1.00 X 70MM) 4 SCREW (M6-1.00 X 25MM) 4 WASHER (M6) 8 NUTSERT(M6X1.0).70-4.20THK 1 ECM COVER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0332056

94

FIREWALL

BEGINS WITH SN: CMWRT45XCG0003257

10 13 9 12 14 15

11 8 1 5

7

3 5

4

7

6 5

2 03

16

ID0426650

95

FIREWALL

BEGINS WITH SN: CMWRT45XCG0003257 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

301-8562 1 FIREWALL 301-8566 1 RIGHT FIREWALL MOUNT 302-2660 1 LEFT FIREWALL MOUNT 106-724 8 FLG SCREW (M10-1.50 X 25MM) 106-387 8 FLG LOCKNUT (M10-1.50) 105-829 5 FLG LK BOLT (1/2-NC X 1") 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 215-2289 1 GROUND STRAP 322-452 1 STEERING VALVE BRACKET 158-902 1 STEERING COLUMN 157-974 1 POWER STEERING VALVE 107-135 3 CLIP NUT (M8-1.25) 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 116-421 47 EDGE SEAL (BULB 3/8-C-1/4)(FT) 115-704 AR BULK EDGE (1/4") 125-447 2 BUSHING

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTES 2 & 3 1 @ 32" 1 @ 15"

NOT SHOWN:

FOOTNOTES:

1. MUST USE WITH 302-2311 LEFT TUNNEL COVER. REQUIRES 362-1986 ECM COVER OR CUT 2" FROM EXISTING COVER. 2. 157-974 OLD STYLE STEERING MOTOR, USE SEAL REPAIR KIT 190-913.

3. 150-6406 BEGINS WITH S/N: CMWRT45______, USE SEAL REPAIR KIT 500-3400,

NOTE:

03

ID0426650

96

FIREWALL

ENDS WITH SN: CMWRT45XJG0003256

10 13 9 12 14 15

11 8 1 5

7

3 5

4

7

6 5

2 06

17

ID0340872

97

FIREWALL

ENDS WITH SN: CMWRT45XJG0003256 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17

QTY

DESCRIPTION

301-8562 1 FIREWALL 301-8566 1 RIGHT FIREWALL MOUNT 301-8564 1 LEFT FIREWALL MOUNT 106-724 8 FLG SCREW (M10-1.50 X 25MM) 106-387 8 FLG LOCKNUT (M10-1.50) 105-829 4 FLG LK BOLT (1/2-NC X 1") 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 215-2289 1 GROUND STRAP 322-452 1 STEERING VALVE BRACKET 155-672 1 STEERING COLUMN 157-974 1 POWER STEERING VALVE 107-135 3 CLIP NUT (M8-1.25) 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 116-421 47 EDGE SEAL (BULB 3/8-C-1/4)(FT) 115-686 AR BULK EDGE (5/32",SOLD PER 1") 125-447 2 BUSHING

REMARKS

SUPERSEDED BY 302-2660. SEE ID0426650 FOR DETAILS.

OLD STYLE, SEE FOOTNOTES 1 & 2 1 @ 32" REPLACE WITH 115-704, 1 @ 15"

NOT SHOWN:

FOOTNOTES:

1. 157-974 OLD STYLE STEERING MOTOR, USE SEAL REPAIR KIT 190-913.

2. 150-6406 NEW STYLE STEERING MOTOR BEGINS WITH S/N: CMWRT40______, USE SEAL REPAIR KIT 500-3400,

NOTE:

06

ID0340872

98

GRILLE

2 7

1 3

5

9 2

4 6 8

04

ID0349390

99

GRILLE REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-4823 1 LEFT GRILL FRAME 2 105-137 8 CLIP NUT (5/16-NC) 3 105-826 2 FLG LK BOLT (3/8-NC X 1") 4 107-425 2 NUTSERT (3/8-NC) 5 116-421 27 BULK EDGE (1/8", SOLD PER FT) 6 195-2011 1 PERFORATED GRILL 7 301-4822 1 RIGHT GRILL FRAME 8 501-325 8 FLG LK BOLT (5/16-NC X 5/8") 9 301-8524 1 COVER MOUNT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 301-8883 FOR UNITS BEFORE S/N__________________.

NOTE:

04

ID0349390

100

FUEL TANK 4 19

6 5 3

21

12

2

3

10 3

2

3 9

3

7

20 1

11 22

18

16

18 13

13 17 17

14

16 8 15 14

06

ID0341356

101

FUEL TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

DESCRIPTION

107-186 6 FLG SCREW (#10-24 X 1/2") 110-134 2 WORM CLAMP (2.06" TO 2.75") 110-217 6 WORM CLAMP (7/16" TO 1") 195-3102 1 CAP, DIESEL FUEL VENTED 116-322 AR BULD HOSE (1/2", SOLD PER 1") 150-4102 1 FILLER NECK 217-517 1 FUEL SENDER 156-926 1 FUEL SUPPLY LINE (16T) 116-322 AR BULK HOSE (1/2", SOLD PER 1") 116-323 1 FUEL HOSE (2" X 3") 300-5017 1 STEP/FUEL TANK - RIGHT 301-8660 1 STEP/FUEL TANK - LEFT 110-333 2 BOLT-ON CLAMP (1") 110-353 3 WORM CLAMP (3/4" X 1-1/2") 150-4291 AR BULK HOSE (1", SOLD PER FT) 358-558 2 BRACE PLATE 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 105-834 2 FLG LOCKNUT (3/8-NC) 364-663 1 FILLER NECK SCREEN 116-322 AR BULK HOSE (1/2", SOLD PER 1") 156-729 1 S/O TEE (08H-08H-08H) 165-704 1 GASKET

REMARKS

SEE FOOTNOTE 1 110-485 ENDS WITH S/N_______ USE 1 @ 11"

USE 1 @ 3", SEE FOOTNOTE 1

USE 2 @ 15" W/DANA 60 ONLY W/DANA 60 ONLY W/DANA 60 ONLY USE 1 @ 42"

NOT SHOWN:

FOOTNOTES:

1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0341356

102

INSULATION

2

3

1

02

ID0343256

103

INSULATION REF PART NO. NUMBER

QTY

1 362-1875 2 362-1883 3 362-1897

1 THERMAL INSULATION 1 THERMAL INSULATION 1 THERMAL BLANKET (FIREWALL)

DESCRIPTION

REMARKS

BARRIER HOOD

NOT SHOWN:

195-2127 1 THERMAL BLANKET (FLEX TUBE) 195-2128 1 THERMAL BLANKET (OUTLET) 195-2698 1 THERMAL BLANKET (DOC) 195-2669 1 THERMAL BLANKET (CONNECTION)

BEGINS W/ S/N DWPRT45XJJ0004040; PRIOR S/Ns USE 195-2129 BEGINS W/ S/N DWPRT45XJJ0004040; PRIOR S/Ns USE 195-2146

FOOTNOTES:

NOTE:

02

ID0343256

104

HEAT SHIELDS

3 11

1

2

9

6 7

10 8

5 4

03

ID0341331

105

HEAT SHIELDS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

8 LOCKNUT (1/4"-NC) 8 WASHER (3/16") 6 FLG LK BOLT (3/8-NC X 3/4) 6 FLG LOCKNUT (3/8-NC) 8 BOLT (1/4-NC X 1 1/4") 2 FLG LK SCREW (M8-1.25 X 16MM) 8 SPACER 1 HEAT SHIELD (LEFT SIDE) 1 HEAT SHIELD (RIGHT SIDE) 1 TANK SHIELD -- RIGHT 2 HEAT DEFLECTOR

105-085 105-284 105-825 105-845 105-856 106-380 184-820 301-8442 301-8443 301-8471 328-466

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0341331

106

SEAT 3

2

1

22

14 13 13 15

7 9

5

12

10

8

17

16 14 11

19

18

17

4 4

6 4

16

19

20

11

20 17 21 03

ID0229509

107

SEAT REF PART NO. NUMBER

QTY

1 117-429 2 318-588 3 110-253 4 105-003 5 105-267 6 313-525 7 215-1894 8 106-168 9 115-355 10 105-825 11 501-325 12 329-049 13 115-477 14 105-117 15 115-563 16 110-126 17 105-834 18 105-183 19 110-043 20 108-147 21 313-514 22 105-1142

1 1 4 9 4 1 1 2 1 1 8 1 2 3 1 3 6 1 2 4 1 3

DESCRIPTION

REMARKS

SEAT MANUAL COMPARTMENT POP RIVET (3/16" X 1/2") FLG LOCKNUT (5/16-NC) CUP WASHER (5/16") SEAT DECK SEAT SWITCH FLG LK BOLT (1/4-NC X 3/4") GROMMET (1-3/8") FLG LK BOLT (3/8-NC X 3/4) FLG LK BOLT (5/16-NC X 5/8") PROP BAR GRIP RING (.375") WASHER (5/16") COMPRESSION SPRING BOLT-ON CLAMP (1/2") FLG LOCKNUT (3/8-NC) SCREW (3/8-NC X 2-1/2", GD8) HINGE FLGLKBOLT (3/8-NC X 1-1/4")GR8 SEAT DECK MOUNT BULK HOSE (3/8", 180 PSI, SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0229509

108

PUMPS AND RESERVOIR

BEGINS WITH DWPRT45XLJ0004173

10 20 18 19

11 13

15

18

21 1

P

17

LS EF

16

CF

2

24 25

30

24

8

6 23 43 31

14

5

41

9 36

42

24 12

4

34

7

3 22 24

24

32 28 33

26 24

29 28

35 44

27 37

FROM HYDRAULIC OIL FILTER

03

ID0563504

109

PUMPS AND RESERVOIR

BEGINS WITH DWPRT45XLJ0004173 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

300-8021 1 105-226 2 159-981 1 159-982 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 157-041 1 158-459 1 515-048 1 154-299 1 116-218 1 115-320 1 153-766 1 153-900 1 155-074 1 154-298 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-301 1 155-230 1 110-353 6 116-460 AR 116-460 AR 156-111 1 110-026 2 116-636 AR 110-336 1 155-195 1 116-460 AR 155-146 1 514-010 1 150-4007 1 154-327 1 515-584 1 110-573 1 322-289 1 105-818 2 105-805 2 105-238 2 117-706 1 154-331 1

DESCRIPTION

OIL RESERVOIR WASHER (5/16") TANDEM PUMP DANA 44 TANDEM PUMP DANA 60 SEAL REPAIR KIT NEEDLE BEARING BALL BEARING (1.373") RELIEF VALVE (3625 PSI) RELIEF VALVE (5000 PSI) RELIEF VALVE (3045 PSI) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-18"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") LOCKING CAP (VENTED) STRAINER PLUG (08S, SOC) CONNECTOR (10S-10O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") SLIP-ON COUPLER (04S-08H) WORM CLAMP (7/16" - 1") BULK HOSE (1/2", SOLD PER 1") SLIP-ON COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O) S/O COUPLER (16S-16H45) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) SLIP-ON COUPLER (20S-16H90) BULK HOSE (1", SOLD PER 1') SLIP-ON COUPLER (12O-16H90) CONNECTOR (12O-20S90) RETURN LINE CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/2", SOC) ABRASION SLEEVE (1.59" X 17") PLUG (08O)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE

USE 1 @ 10"

USE 1 @ 6.75" USE 1 @ 5.5" CHARGE PRESSURE USE 1 @ 6" USE 1 @ 13.25" RETURN PRESSURE

NOT SHOWN:

FOOTNOTES: NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0563504

110

PUMPS AND RESERVOIR

ENDS WITH DWPRT45XAJ0004172

10 20 18 19

11 13

15

18

21 1

P

17

LS EF

16

CF

2

24 25

30

24

8

6 23 43 31

14

5

41

9 36

42

24 12

4

34

7

3 22 24

24

32 28 33

26 24

29 28

35 44

27 37

FROM HYDRAULIC OIL FILTER

05

ID0342022

111

PUMPS AND RESERVOIR

ENDS WITH DWPRT45XAJ0004172 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

300-8021 1 105-226 2 159-981 1 159-982 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 157-041 1 158-459 1 515-048 1 154-299 1 116-218 1 115-320 1 153-766 1 153-900 1 155-074 1 154-298 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-301 1 514-088 1 110-353 6 116-460 AR 116-460 AR 156-111 1 110-026 2 116-636 AR 110-336 1 155-195 1 116-460 AR 155-146 1 514-010 1 150-4007 1 154-327 1 515-584 1 110-573 1 322-289 1 105-818 2 105-805 2 105-238 2 117-706 1 154-331 1

DESCRIPTION

OIL RESERVOIR WASHER (5/16") TANDEM PUMP DANA 44 TANDEM PUMP DANA 60 SEAL REPAIR KIT NEEDLE BEARING BALL BEARING (1.373") RELIEF VALVE (3625 PSI) RELIEF VALVE (5000 PSI) RELIEF VALVE (3045 PSI) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-18"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") LOCKING CAP (VENTED) STRAINER PLUG (08S, SOC) CONNECTOR (10S-10O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") SLIP-ON COUPLER (04S-08H) WORM CLAMP (7/16" - 1") BULK HOSE (1/2", SOLD PER 1") SLIP-ON COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O) SLIP-ON COUPLER (16S-16H) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) SLIP-ON COUPLER (20S-16H90) BULK HOSE (1", SOLD PER 1') SLIP-ON COUPLER (12O-16H90) CONNECTOR (12O-20S90) RETURN LINE CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/2", SOC) ABRASION SLEEVE (1.59" X 17") PLUG (08O)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE

USE 1 @ 10"

ENDS WITH DWPRT45XAJ0004172 USE 1 @ 10". LENGTH ENDS WITH DWPRT45XAJ0004172.

USE 1 @ 6" CHARGE PRESSURE USE 1 @ 6"

USE 1 @ 13.25"

RETURN PRESSURE

NOT SHOWN:

FOOTNOTES: NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0342022

112

PUMP MOUNT

9 9

3

11

4 5

10 8

6

11

3 4 5 6

2 1

2 5

5 4 7 FRAME

4 7

03

ID0027711

113

PUMP MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 2 2 4 2 2 2 1 2 4 2

PUMP BRACKET FLG LOCKNUT (3/8-NC) BOLT (3/8-NC X 2-1/4") WASHER (3/8") SHOCK MOUNT WASHER (3/4") LOCKNUT (3/8-NC) PUMP SUPPORT PLATE BOLT (3/8-NC X 1-1/2", ALN) BELLEVILLE WASHER (3/8") FLG LK BOLT (3/8-NC X 1")

328-368 105-834 105-162 105-118 116-142 105-975 105-047 325-186 105-238 105-805 105-826

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0027711

114

TIRE WHEEL OPTIONS - DANA 44 26" 8 PLY BEGINS WITH S/N:

5

12 6 9 10 7 8

4

11

3 AIR FILL

2 1 POLY FILL

01

ID0597175

115

TIRE WHEEL OPTIONS - DANA 44 26" 8 PLY BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 T/W (26 X 12-12 8-PLY, TL) LEFT, POLY 1 T/W (26 X 12-12 8-PLY, TL) RIGHT, POLY 1 T/W (26 X 12-12 8-PLY, TL) LEFT, BUFF 1 T/W (26 X 12-12 8-PLY, TL) RIGHT, BUFF 1 TIRE (26 X 12-12, 8-PLY, TL) 1 WHEEL (12 X 10.5, 3.23 BS, BUFF) 1 VALVE STEM (.625") 1 VALVE CAP (.305"-32) 1 WHEEL WEIGHT (12", 100#) 2 WASHER (1/2") 2 LOCKNUT (1/2-NC) 2 CARRIAGE BOLT (1/2-NC X 10")

205-1398 205-1397 205-1359 205-1360 205-1357 205-1358 205-171 205-165 375-097 105-071 105-065 107-419

DESCRIPTION

REMARKS

REPLACES 205-1192 /W TBS, SEEFOOTNOTE 3 & 4 REPLACES 205-1193 /W TBS, SEEFOOTNOTE 3 & 4 REPLACES 205-1192, SEEFOOTNOTE 3 & 4 REPLACES 205-1193, SEEFOOTNOTE 3 & 4 7.32" OFFSET FROM OUTSIDE

1 PER WHEEL; USE WITH 205-1538, OR 205-374 QTY PER WEIGHT QTY PER WEIGHT QTY PER WEIGHT

NOT SHOWN:

FOOTNOTES:

1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 95 FOOT POUNDS. 3. USE 205-1398 & 205-1397 POLY FILL ASM'S TO REPLACE TBS FILLED ASM'S. 4. IF REPLACING TBS FILLED ASM BOTH LEFT AND RIGHT SIDE WILL BE NEEDED. SEE NOTES FOR INFO.

NOTE:

FOR PREVIOUS 26" TIRE OPTIONS REFER TO ID0366693

01

ID0597175

116

TIRE-WHEEL 26" 8-PLY ENDS WITH S/N:

4

SEE FOOTNOTE 2

3 7

SEE FOOTNOTE 1

SEE FOOTNOTE 1 6 5

8 2 1

04

ID0366693

117

TIRE-WHEEL 26" 8-PLY ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

105-065 AR 105-071 AR 107-419 AR 205-1191 4 205-1192 4 205-1193 4 205-171 4 205-165 205-374 4 375-097 AR

DESCRIPTION

REMARKS

LOCKNUT (1/2-NC) WASHER (1/2") CARRIAGE BOLT (1/2-NC X 10") TIRE (26 X 12-12,8-PLY, TL) T/W (26 X 12-12, 8-PLY, TL)RIGHT T/W (26 X 12-12, 8-PLY, TL)LEFT VALVE STEM (.453/.625") VALVE CAP (.305"-32) WHEEL WHEEL WEIGHT (12", 100 #)

2 PER WEIGHT 2 PER WEIGHT 2 PER WEIGHT OBS, REPLACED BY 205-1357; SEE FOOTNOTE 3 & 4 OBS, REPLACED BY 205-1359; SEE FOOTNOTE 3 & 4 OBS, REPLACED BY 205-1360; SEE FOOTNOTE 3 & 4 INCL REF NO. 7 OBS, REPLACED BY 205-1358 1 PER WHEEL; USE WITH 205-374

NOT SHOWN:

FOOTNOTES:

1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 95 FOOT POUNDS. 3. 205-1193 & 205-1192 INCL REF NO.'S 4, 5, AND 7 4. REPLACE 205-1193 & 205-1192 AIR FILLED T/W ASM'S WITH 205-1359 & 205-1360 T/W ASM'S. REPLACE 205-1193 & 205-1192 TBS FILLED T/W ASM'S WITH 205-1397 & 205-1398 POLY FILLED T/W ASM'S. SEE NOTE SECTION. NOTE:

FOR REPLACEMENT 26" TIRE WHEEL OPTIONS FOR DANA 44 REFER TO ID0597175.

04

ID0366693

118

TIRE WHEEL OPTIONS - DANA 60 29" 8-PLY BEGINS WITH S/N:

SEE FOOTNOTE 2 & 3

11 8

7 9

5

10 6

3 4

AIR FILL 1 2

POLY FILL

01

ID0597225

119

TIRE WHEEL OPTIONS - DANA 60 29" 8-PLY BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 T/W (29 x 12.50-15 POLY FILL 7.00 BC) RH 1 T/W (29 x 12.50-15 POLY FILL 7.00 BC) LH 1 T/W (29 x 12.50-15 8 PLY TL 7.00 BC) RH 1 T/W (29 x 12.50-15 8 PLY TL 7.00 BC) LH 1 29X12.50-15 8PLY OTR TRACTION MASTER 1 VALVE STEM (.625) 1 VALVE CAP (.305"-32) 1 WHEEL (15 X 10 WIDE) 2 WHEEL WEIGHT (100 LB) 4 BOLT (3/4"-NC X 6-1/2") 4 FLG LOCKNUT (3/4-NC)

205-1404 205-1403 205-1402 205-1401 205-1400 205-161 205-165 205-1399 375-059 105-371 105-340

DESCRIPTION

REMARKS

REPLACES 205-1204 W/ TBS, SEE FOOTNOTE 1 & 4 REPLACES 205-1203 W/ TBS, SEE FOOTNOTE 1 & 4 REPLACES 205-1204 REPLACES 205-1203 INCLUDES REFERENCE # 9 - 205-165

QTY PER WHEEL QTY PER WHEEL QTY PER WHEEL

NOT SHOWN:

FOOTNOTES:

1. USE 205-1403 & 205-1404 POLY FILL ASM'S TO REPLACE TBS FILLED ASM'S. 2. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 3. TORQUE LUG NUTS (3/4-16 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 325 FOOT POUNDS. 4. IF REPLACING TBS FILLED ASM BOTH LEFT AND RIGHT SIDE WILL BE NEEDED. SEE NOTES FOR INFO.

NOTE:

FOR PREVIOUS 29" TIRE OPTIONS REFER TO PARTS PAGE ID0366694

01

ID0597225

120

TIRE-WHEEL 29" 8-PLY ENDS WITH S/N:

2

1

4 3

FOOTNOTES 3 & 4

7 6 5

FOOTNOTES 3 & 4

04

ID0366694

121

TIRE-WHEEL 29" 8-PLY ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

205-348 4 WHEEL (15.00" X 10.00", W/5) 205-202 4 WHEEL (15.00" X 8.00", W/5) 205-1400 4 29X12.50-15 8PLY OTR TRACTIONMASTER 205-1203 T/W (29 X 12.50-15, 8-PLY,TL)LEFT 205-1204 T/W (29 X 12.50-15, 8-PLY,TL)RIGHT 205-1205 T/W (29 X 12.50-15 8 PLY TL 4.50 BC)LH 205-1206 T/W (29 X 12.50-15 8 PLY TL 4.50 BC)RH 205-161 4 VALVE STEM (.625") 205-165 4 VALVE CAP (.305"-32) 105-371 AR BOLT (3/4-NC X 6-1/2") 375-059 AR WHEEL WEIGHT (100 LB) 105-340 AR FLANGE LOCKNUT (3/4-NC)

REMARKS

REPLACES 205-1202 SEE FOOTNOTES 1, 2, 5, 6 SEE FOOTNOTES 1, 2, 5, 6 SEE FOOTNOTES 1 & 2 SEE FOOTNOTSE 1 & 2 INCL REF NO. 4 USE 4 PER WHEEL USE 2 PER WHEEL USE 4 PER WHEEL

NOT SHOWN: FOOTNOTES:

1. ASSEMBLIES 205-1203, 205-1204, 205-1205 & 205-1206 INCLUDES: REF #'S 1, 2, 3 AND 4 2. ASSEMBLIES 205-1203 & 205-1204 USE WHEEL 205-348 AND ASSEMBLIES 205-1205 & 205-1206 USE WHEEL 205-202. THE 205-1203 & 205-1204 ASSEMBLIES HAVE A 7" BOLT CIRCLE FOR THE DANA 60; 205-1205 & 205-1206 ASSEMBLIES HAVE A 4.5" BOLT CIRCLE FOR THE DANA 44.

3. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 4. TORQUE LUG NUTS (3/4-16 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 325 FOOT POUNDS. 5. USE T/W ASM'S 205-1401 & 205-1402 TO REPLACE AIR FILLED T/W ASM'S. SEE NOTES FOR INFO. 6. USE POLY FILL T/W ASM'S 205-1403 & 205-1404 TO REPLACE TBS FILLED T/W ASM'S. IF REPLACING TBS FILLED ASM BOTH LEFT AND RIGHT SIDE WILL BE NEEDED. SEE NOTES FOR INFO. NOTE:

FOR REPLACEMENT 29" TIRE WHEEL OPTIONS FOR DANA 60 REFER TO ID0597225.

04

ID0366694

122

BACKFILL BLADE

6 13

4

17

12

1 2 3

16

22 9 15 8 22 19

10

10

14

13 6 7

5

11

18

13 21 6

20

5

04

ID0026675

123

BACKFILL BLADE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

106-516 6 105-497 6 185-347 1 105-826 2 105-970 6 106-096 4 115-002 1 115-775 1 178-976 1 125-445 1 125-771 2 181-974 1 181-981 2 181-982 4 179-338 1 179-337 1 183-584 2 183-587 2 183-588 1 185-350 1 313-027 1 300-4590 1 335-027 1 313-037 313-034 107-779 2

DESCRIPTION

FLG BOLT (5/8-NC X 1-1/2",FER) CAM WASHER (5/8") BFB SWING RETAINER FLG LK BOLT (3/8-NC X 1") FLANGE BOLT (5/8-NC X 1-3/4", GD8) FLANGE BOLT (1/2-NC X 1-3/4", GD8) ZERK (02N90) FRICTION WASHER (4.300 X .062" THK") FRICTION WASHER (4.300 X .031" THK") BRONZE BUSHING (4.259") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") TAPERED INSERT (1") TAPERED INSERT (1.25") TAPERED PIN (1.500" X 5.850") TAPERED PIN (1.250" X 11.590") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.000") TAPERED PIN (1.250" X 3.940") BFB SWING POST BLADE MOUNT BLADE MOUNT BACKFILL BLADE (64") - DOZER CUTTING EDGE 64" - TURF BACKFILL BLADE (64") - TURF DOWEL PINS (5/8 X 2.000)

REMARKS

LOCTITE 271 OR 277 & TORQUE TO 300 FT LBS.

USE LOCTITE 271 OR 277 USE LOCTITE 271 OR 277

OLD STYLE STANDARD WELD-ON OPTIONAL USE LOCTITE # 680

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0026675

124

TILT BACKFILL BLADE (64")

5 13

3

14 10

6

1

9 2 11 8 4

7

2

12

03

ID0164981

125

TILT BACKFILL BLADE (64") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

190-1678 190-422 362-649 1 313-075 2 105-874 1 105-303 4 105-379 1 105-826 2 106-029 2 107-011 2 105-854 2 107-011 2 105-854 2 115-483 1 181-981 1 183-584 1 183-592 1 328-623 1 313-037 1 105-072 1 105-118 1

DESCRIPTION

REMARKS

64" TILT BACKFILL BLADE-RT40/45 64" TILT BFB KIT TILT CYLINDER COVER RETAINER TILT BLADE BOLT (3/8-NC X 1-1/2") FLG BOLT (5/8-NC X 2-1/2") BOLT (3/4-NC X 1-1/4", NLK) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4", BUT SOC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) KLIP RING (1-1/4") TAPERED INSERT (1") TAPERED PIN (1" X 2.44") PIN (1.25" X 1.625") TILT BACKFILL BLADE (64")-DOZER CUTTING EDGE (64") - TURF LOCK WASHER (3/8") WASHER (3/8")

INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2

LOCTITE & TORQUE TO 225 FT LBS 4 SLOT CYL COVER (362-649) 2 SLOT CYL COVER (362-649) 4 SLOT CYL COVER (362-649) OBSOLETE 2 SLOT CYL COVER (362-649) OBSOLETE

WELD-ON

NOT SHOWN:

FOOTNOTES:

1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".

2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.

NOTE:

REFER TO INSTALLATION INSTRUCTIONS 060-011.

03

ID0164981

126

2 POST ROPS

5

1

4

6

1

11

10 3 11

8

2 7

9 2

D

805-543

127

2 POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-071 2 WASHER (1/2") 2. 105-340 4 FLG LOCKNUT (3/4-NC) 3. 105-384 4 WASHER (3/4") 4. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2") 5. 110-272 1 SEAT BELT KIT 6. 306-362 1 2-POST ROPS 7. 106-039 2 NUTSERT (3/8-NC) 8. 362-582 1 LEFT ROPS MOUNT COVER 9. 105-826 2 FLG LK BOLT (3/8-NC X 1") 10. 362-583 1 RIGHT ROPS MOUNT COVER 11. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8)

REMARKS

SEE FOOTNOTE 1. TORQUE TO 300 FT/LBS.

FOOTNOTES

1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

D

805-543

128

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

129

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

130

NOTES:

ID0134963

131

CONTROL COMPONENTS

132

HAND THROTTLE 14 3

4 15

13 2 10 12

9

6

11

7 9

5

8

1

02

ID0341446

133

HAND THROTTLE REF PART NO. NUMBER

QTY

1 301-8438 2 319-498 3 107-801 4 105-1179 5 217-304 6 105-815 7 179-554 8 106-598 9 107-529 10 105-118 11 105-805 12 105-287 13 117-342 14 110-590 15 106-574

1 RIGHT REAR FENDER 1 THROTTLE BRACKET 2 WASHER (M6) 2 SCREW (M6-1.00 X 35MM, BUT SOC) 1 NON-CONTACTING ROTARY POSITION SENSOR 2 BOLT (#10-24 UNC X 1" PAN SLT) 1 THROTTLE PIVOT PIN 1 WASHER (9/16" HARDENED) 2 WASHER UHMW (3/8) 1 WASHER (3/8") 1 WASHER BELLEVILLE (3/8) 1 LOCKNUT (3/8 NC) 1 ROD 1 KNOB (3/8-NC, ORANGE) 2 CLIP NUT (M6-1.00)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. WHEN NEEDING THE ELECTRONIC THROTTLE ASSEMBLY, ORDER 190-2608 (ELECTRONIC THROTTLE KIT).

02

ID0341446

134

FOOT CONTROL

6

10

18 1

24

10 11

27 2

13

5

8

24

14

18

19

17 9

3 23

18

25

1 16

20

21 7 4

2

22 12 21 15

02

ID0026653

135

FOOT CONTROL REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

2 2 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 4 2 4 3 1 1 2 1

105-047 106-004 313-561 313-184 363-687 196-322 313-553 181-617 115-582 106-138 110-318 363-636 110-102 106-018 125-447 313-186 365-193 105-093 105-873 105-805 105-003 105-823 110-287 106-255 105-262

DESCRIPTION

REMARKS

LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-3/8", GD8) CONTROL ROD (3/8-NF X 7.900") FOOT PEDAL CABLE BRACKET CONTROL CABLE (#10-32 X 37") SPRING BRACKET SPRING BACK-UP COMPRESSION SPRING NUT (M5-0.80) BALL JOINT (#10-32,FM) SPRING CENTER BRACKET ROD END (3/8-NF, FM) JAM NUT (3/8-NF) FLG BRONZE BUSHING (.502") PEDAL HEEL CONTROL ROD (3/8-NF X 10.625") NUT (3/8-NF) FLG LK BOLT (5/16-NC X 1") BELLEVILLE WASHER (3/8") FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 3/4") ROD END (3/8-NF, FM, LH) WASHER (.406") NUT (3/8-NF, LH)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0026653

136

GROUND DRIVE CONTROLS 19

DETAIL A 15

14

2

8

2 4

MT12 ONLY

11

13

17

1

3 16

7

A 20

12

6 23

5 9

23

18 10

18 10

21

24 22 25

01

ID0341994

137

GROUND DRIVE CONTROLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

506-021 1 105-832 4 105-811 2 105-284 8 196-322 1 105-865 2 196-131 1 105-197 2 110-697 1 105-047 2 365-443 1 105-019 2 365-441 1 301-1418 1 108-147 2 331-166 1 110-318 2 110-102 2 110-487 1 106-678 2 106-506 2 313-543 1 105-805 4 105-834 2 501-153 2

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 37") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4") GR8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, ORG) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4") CABLE MOUNT BELLEVILLE WASHER (3/8") FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341994

138

SUNSTATE TELEMATICS KIT (ZTR M7) RT45

3 1 2

01

ID0730999

139

SUNSTATE TELEMATICS KIT (ZTR M7) RT45

REF PART NO. NUMBER

QTY

190-10032 1 215-3229 2 215-3248 3 215-2422

SUNSTATE TELEMATICS KIT (ZTR M7) 1 TELEMATICS UNITED RENTALS (ZTR M7) 1 SUNBELT ZTR GPS UNIT MOUNTING HARDWARE 1 ZTR TELEMATICS HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0730999

140

CLM3000 GPS KIT RT45 LRC, RT45 HRC

4 2

6 5 3

1

02

ID0714823

141

CLM3000 GPS KIT RT45 LRC, RT45 HRC REF PART NO. NUMBER

190-2693 1 222-7232 2 220-6781 3 215-3312 4 107-414 5 106-956 6 106-013 7* 303-4228 8* 215-2801 9* 215-2901 10* 214-958 11* 106-574 12* 107-312 13* 240-7223 14* 303-4997

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 M4-.70 MM NYLON INSERT NUT 2 WASHER (3/16") 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS.

02

ID0714823

142

CLM3000 TELEMATICS KIT RT45 LRC, RT45 HRC

2 4

5

6 3

1

02

ID0714821

143

CLM3000 TELEMATICS KIT RT45 LRC, RT45 HRC REF PART NO. NUMBER

190-2695 1 222-7232 2 220-6780 3 215-3311 4 107-414 5 106-013 6 106-956 7* 303-4228 8* 106-574 9* 107-312 10* 240-1360

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 4G + GNSS ANTENNA 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 WASHER (3/16") 2 M4-.70 MM NYLON INSERT NUT 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO)

REMARKS

NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0714821

144

ATTACHMENT DRIVE CONTROLS 19

8 11

14 17

4

1

20 9

5

21

6

2 7 15

13

18

2

22 16 26

24

26

10

3 12

23 21

9 3 25

B

16

809-506

145

ATTACHMENT DRIVE CONTROLS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

1 4 4 8 1 2 1 2 2 2 1 2 1 1 2 2 2 2 1 2 4 2 2 1 1 4

506-021 105-832 106-048 105-284 196-334 105-865 196-131 105-197 110-697 105-047 365-443 105-019 365-441 331-422 108-147 331-166 110-318 110-102 110-375 106-678 106-049 105-834 501-153 313-543 313-544 105-805

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 58") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4") GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, YELLOW) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4", PLPS) FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8") CABLE MOUNT MOUNT BRACKET BELLEVILLE WASHER (3/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

FOOTNOTES

NOTE:

B

809-506

146

PARKING BRAKE

BEGINS WITH CMWRT45XPF0002832

1 2

3 4 2 5

2

6

7

2 8

18 10

14

9

5 13 17 12 11

15

19

01

16

ID0375439

147

PARKING BRAKE

BEGINS WITH CMWRT45XPF0002832 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

110-469 1 160-744 1 105-823 4 105-003 4 163-083 1 106-517 2 105-156 2 105-834 2 110-150 2 105-512 2 105-826 4 160-1321 1 105-834 4 301-9173 1 106-012 2 163-209 1 182-135 105-089 2 163-218 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") BOLT (5/16-NC X 1-3/8") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE ROTOR (8.70") FLG LOCKNUT (3/8-NC) CALIPER MOUNT (8.70" ROTOR) FLG BOLT (5/8-NC X 3") BRAKE CALIPER FLANGE YOKE (1.088"-14S) LOCKNUT (5/16-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE

SEE FN 1 SEE FN 1

OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

1. 301-9173 MUST BE USED WITH 160-1321 WHEN PERFORMING UPGRADE TO OLDER UNIT.

NOTE:

01

ID0375439

148

PARKING BRAKE

ENDS WITH CMWRT45XTF0002831

1 2

3 4 2 5

2

6

2 8

18 10 14

7

9

5 13 17 12 11

15

19

03

16

ID0026657

149

PARKING BRAKE

ENDS WITH CMWRT45XTF0002831 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

110-469 160-744 105-823 105-003 163-083 106-517 105-156 105-834 110-150 105-512 105-826 160-765 105-834 313-176 106-012 163-209 182-135 105-089 163-218

QTY

1 1 4 4 1 2 2 2 2 2 4 1 4 1 2 1 2 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") BOLT (5/16-NC X 1-3/8") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE DISC FLG LOCKNUT (3/8-NC) BRAKE CALIPER MOUNT FLG BOLT (5/8-NC X 3") BRAKE CALIPER FLANGE YOKE (1.088"-14S) LOCKNUT (5/16-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE

SEE FN 1 SEE FN 1

OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

1. FOR BRAKE UPGRADE SEE ID0375439.

NOTE:

03

ID0026657

150

REAR STEER INDICATOR BEGINS WITH S/N: 12 1

14

11 328-112 179-201

8

SEE FOOTNOTE 1 9 7

15 16 5

16 15

13 2 4 6 3

10 13 15

2

W/DANA 60 AXLE DETAIL

16 5 3

16 15

6

10

02

ID0754949

151

REAR STEER INDICATOR BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

313-554 328-110 313-108 154-844 365-191 361-475 363-368 300-11294 328-112 179-201 105-841 105-213 105-866 106-103 110-217 115-480 160-335 105-115

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2

INDICATOR PLATE PIVOT ARM PIVOT BASE EXT HOSE (1/2"-19.25"-3000PSI) CONTROL ROD (5/16-NF X 4.450") CONTROL ROD (5/16-NF X 3.250") PIVOT LINK MOUNT LINK MOUNT INDICATOR MOUNT INDICATOR PIVOT STUB CLIP NUT (5/16-NC) NUT (5/16-NF) FLG LK BOLT (5/16-NC X 1-1/4") BOLT (1/4-NC X 1/2", BUT SOC) WORM CLAMP (7/16" TO 1") GRIP RING (.750") BALL JOINT (5/16-NF) JAM NUT (5/16-NF)

REMARKS

2.05" HIGH DANA 44 DANA 60 DANA 44 DANA 60, REPLACES 363-629

NOT SHOWN: 274-087 REAR STEER INDICATOR DECAL. 274-751 REAR STEER FUNCTION DECAL. 700-226 CONTROL VALVE.

NOT SHOWN:

FOOTNOTES:

1. 179-201 MUST BE FLUSH WITH 328-112. SEE GRAPHICS ON OPPOSITE PAGE.

NOTE:

02

ID0754949

152

REAR STEER INDICATOR ENDS WITH S/N:

12 1

14

11 328-112 179-201

8

SEE FOOTNOTE 1 9 7

15 16

13

5

16 15

4 2

10

6

13 3 15

2

16 5 3

W/DANA 60 AXLE DETAIL

16 15

6

10

07

ID0042004

153

REAR STEER INDICATOR ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

313-554 328-110 313-108 154-844 365-191 361-475 363-368 363-629 328-112 179-201 105-841 105-213 105-866 106-103 110-217 115-480 160-335 105-115

QTY

1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2

DESCRIPTION

INDICATOR PLATE PIVOT ARM PIVOT BASE EXT HOSE (1/2"-19.25"-3000PSI) CONTROL ROD (5/16-NF X 4.450") CONTROL ROD (5/16-NF X 3.250") PIVOT LINK MOUNT PIVOT LINK MOUNT INDICATOR MOUNT INDICATOR PIVOT STUB CLIP NUT (5/16-NC) NUT (5/16-NF) FLG LK BOLT (5/16-NC X 1-1/4") BOLT (1/4-NC X 1/2", BUT SOC) WORM CLAMP (7/16" TO 1") GRIP RING (.750") BALL JOINT (5/16-NF) JAM NUT (5/16-NF)

REMARKS

2.05" HIGH DANA 44 DANA 60 DANA 44 DANA 60

NOT SHOWN: 274-087 REAR STEER INDICATOR DECAL. 274-751 REAR STEER FUNCTION DECAL. 700-226 CONTROL VALVE.

NOT SHOWN:

FOOTNOTES:

1. 179-201 MUST BE FLUSH WITH 328-112. SEE GRAPHICS ON OPPOSITE PAGE.

NOTE:

07

ID0042004

154

NOTES:

ID0134963

RT45 Deutz® TD2.9L4

Parts Manual

Issue 17, volume 2 of 2

053-2743

155

HYDRAULICS

156

See loose-leaf schematic included with this manual.

157

HYDRAULIC SCHEMATIC RT45T4F

REF. # COMPONENT 0 1 2 3 4 5 6 7 8

01

Deutz 2.9 L4 Cooler Cooler Bypass Power Steering Valve Priority Valve Flow Regulator Check Valve Flushing Valve Crowd Control Enable Valve

NOTES 2600 rpm 15 psi, cracking 7.33 in3 (120cc) per Revolution 16gpm (60 lpm) Relief set 2100 psi (145 bar) Loop Flushing 3.0 gpm (11.3 lpm) 225 psi, Cracking (15.5 bar) 7 gpm (26 lpm) Pilot 160 psi (11 bar)

9

Tandem Pump

Attachment - 31.5 gpm (119 lpm) 2.8in3 (46cc) (T1, T2), Charge @ 2600rpm -15.7 gpm (59 lpm) 1.4in3 (22.9 cc), Ground drive - 31.5 gpm (119 lpm) 2.8in3 (46cc) (T3, T4)

10

Auxiliary Pump

11.5 gpm (43.5 lpm) 1.02in3 (16.7cc),@2600 rpm

11 12 13 14 15 16 17 18 19 20 21 22 23 24

Backfill Blade Tilt Cylinder Backfill Blade Lift Cylinder Backfill Blade Swing Cylinder Backfill Blade/Attachment Valve Ground Drive Motor Hydraulic Reservoir Hydraulic Filter & Head Return Manifold Steering Cylinder Option Manifold Suction Strainer Filler / Breather Cap Sight Glass Trencher Motor

Optional with MT12 Saw, Requires #31 w/MT12 Saw Optional with MT12 Saw Optional with MT12 Saw

25 26

Trencher Boom Lift Cylinder Rear Steer Cylinder

If installed

27

Saw Motor

40.6 in3 (665cc) Normal Micro or 6.59cid (108cc) Diamond Micro

28 29 30

Lift Cylinder Saw Level Cylinder Saw Traverse Cylinder

Saw or Plow

31

Diverter Valve

32 33 34 35 36 37 38 39

Inline PO Check Trencher Traverse Cylinder Check Valve Plow Shaker Motor Swing Cylinder Counterbalance Valve Diverter Valve Ground Drive Relief

6.2 in3 (101.6cc) Dana 44; 8.0 in3 (130.0 cc) Dana 60 beta 10 = 75 filter w/ 25 psi (1.7 bar) Bypass in head

30.7in3 (503cc); 38.5in3 (631cc) or (28.7inᵌ (470cc)on Combo)

(Optional)Switches between Backfill Blade Tilt & Trencher Traverse or Saw Traverse Cylinders (Optional) w/Trencher Requires #31 2psi ( Ground Drive Anti-Cavitation ) 3.97inᵌ (65cc) Saw or Plow Saw or Plow Combo Dana 44 Only

ID0352014

158

HYDRAULIC SCHEMATIC RT45T4F

REF. # COMPONENT 40 41 42 43 44 45 46 47

Backhoe Boom Cylinder Backhoe Swing Cylinder Stabilizer Cylinder Bucket Cylinder Dipper Cylinder Remote Crowd Valve Backhoe Valve Tow Valve

NOTES

Option

Test Port Notes: T1 T2 T3

Attachment Forward Test Port Attachment Reverse Test Port Ground Drive Reverse Test Port

T4

Ground Drive Forward Test Port

5000-5600 psi (345-385 bar) See Note 2 3000-3600 psi (210-250 bar) See Note 2 3800-4450 psi (260-310) See Note 1 3800-4450 psi (260-310 bar) See Note 1 (Dana 44 - 4100 psi Max (280 bar)

T5 Charge Test Port (Optional) Charge 285-400psi (19.5-27.5 bar) Reference Notes: Bring hydraulic temperature up to 130°F before chec king pressures. Do not run attachment or ground drive functions over relief for more than 7 seconds at a time.

Note 1 With attachment deadheaded @ 2600 rpm, stroke attachment slowly until max pressure is achieved.

Note 2

At very low engine speed, position tractor up against a wall or other firm, solid object that is secured from movement. Increase engine speed to 2600 rpm and engage ground drive control lever forward.

Note 3 From Blade Tilt Spool on Item 1.

Note 4 From Boom Lift Spool on Item 14.

01

ID0352014

159

160

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572

19 23

RT40 DANA 44 ONLY 42 44

38 37

43 40

2 5

26

39 18

8

41

44

1 2

25

3 36

6

5

7 4 9 10

28 31

22 29 21 27

32 35

22

12

16 11

30 14

45

TO ATTACHMENT MOTOR. SEE F/N 5.

17

34

13 15

20

33

16 24 46 SEE FOOTNOTE 4 SEE FOOTNOTE 1

06

ID0205720

161

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

501-829 1 154-342 2 154-221 1 515-265 1 117-672 2 155-486 1 117-718 1 154-788 1 154-437 1 154-343 1 154-345 1 159-157 2 159-148 1 154-344 1 154-230 1 159-388 1 154-252 2 515-065 1 154-719 1 105-224 2 105-085 2 515-013 1 514-295 1 159-381 2 515-101 1 159-412 1 154-845 1 154-346 1 154-690 1 154-691 1 117-679 1 154-247 1 154-273 1 158-943 1 149-112 1 154-335 1 154-296 1 117-684 1 117-670 1 150-1994 1 154-227 1 154-222 1 515-635 1 154-348 1 515-636 1 154-344 1 117-989 2 150-1959 1 154-383 1

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

DESCRIPTION

FLUSHING VALVE CONNECTOR (06S-06O90) CONNECTOR (06S-06O) HOSE (06OFX-14"-3000) ABRASION SLEEVE (1.00" X 20") HOSE (06OFX90-31"-3000) ABRASION SLEEVE (1.00" X 36") HOSE (06OFX-40"-3000) UN BR TEE (06OFX-06O-06O) UNION (06S-06OFX90) RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) DUST CAP (1/8") UNION RUN TEE (06OFX-06O-06O) BRANCH TEE (06S-04O-04O) CHECK VALVE (06S-06O) CONNECTOR (04S-04O90) HOSE (04OFX90-14"-3000) HOSE (04OFX-10"-3000) BOLT (1/4-NC X 2-1/2") LOCKNUT (1/4-NC) HOSE (04OFX-42"-3000) CONN (12O-16S90-06SF-06SF) CHECK VALVE (06S-06O) HOSE (060FX45/90-270-23"-3000) RETURN MANIFOLD HOSE (06OFX45-26"-3000) BRANCH TEE (06S-06O-06O) HOSE (12OFX90-23"-4000) HOSE (12OFX90-41"-4000) ABRASION SLEEVE (1.59" X 32") CONNECTOR (10S-12O) CONNECTOR (10S-12O90) HYDRAULIC MOTOR HYDRAULIC MOTOR CONNECTOR (04O-04O) CAP (04OF) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 10") HYD RELIEF VALVE (3400PSI) CONNECTOR (06O-08S90) CONNECTOR (06O-08S) HOSE (06OFX45-22"-4000) UN BR TEE (06OFX-06O-06O) HOSE (06OFX90S-28"-4000) UN RUN TEE (06OFX-06O-06O) ABRASION SLEEVE (1.00" X 24") CONNECTOR (04O-04OFX45) PLUG (04s)

REMARKS

SEE F/N 5.

USED WITH 3700 DD USED WITH RT40/RT45

SEE F/N 5.

USED WITH 3700 DANA 44 USED WITH 3700/5700 DANA 60 SEE F/N 5.

SEE F/N 5.

USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 4.

SEE F/N 2 AND 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

FOOTNOTES:

1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN. 2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION. 3. BEGINS WITH S/N CMWRT40XE80002352.

4. BEGINs WITH S/N DWPRT45XVJ0004137 FOR DANA 44 UNITS. 5. AFTER S/N DWPRT45XVJ0004137, ONLY DANA 60 UNITS WILL RETAIN REF NO'S 16, 20, 33, AND 34.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0205720

162

ATTACHMENT DRIVE HYDRAULICS

RT40/RT45 DANA 44 ONLY 11 26 2

19 10

27

11

10

19 2 8

14 B

6

15 A 9

21

12 25 10

20 7

1

1

20 4

22

23 13

10

3 B

8

25

8

12

5 17

A 16

18

24

10

ID0026907

163

ATTACHMENT DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

514-322 2 105-095 2 154-345 1 159-157 1 159-148 515-583 1 156-105 1 156-106 1 105-106 6 214-819 1 105-085 4 328-468 1 110-573 2 363-640 1 154-224 1 154-342 1 154-756 1 117-718 1 159-388 158-939 1 154-384 2 159-147 1 159-148 159-981 159-982 499-633 500-639 190-805 500-2396 1 500-2397 1 158-459 154-344 1 322-289 2 150-1994 1 105-297 2

DESCRIPTION

CONN (16S-16O90-06SF-06SF) WASHER (1/4") RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) DUST CAP (1/8") HOSE (06OFX90-12"-3000) HYD LINE (-16) HYD LINE (16O-16OFX) BOLT (1/4-NC X 2") TEMPERATURE SWITCH LOCKNUT (1/4-NC) STRAP BOLT-ON CLAMP (1", SOLD PER SET) BRACKET CONNECTOR (06S-06O45) CONNECTOR (06S-06S90) HOSE (06OFX-38"-3000) ABRASION SLEEVE (1.00" X 36") CHECK VALVE (06S-06O) FLOW REGULATOR PLUG (06S) QDC ADAPTER (02-06S) DUST CAP (1/8") HYD TANDEM PUMP (PISTON) HYD TANDEM PUMP (PISTON) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH SEAL REPAIR KIT GASKET, NSS PLATE MTG GASKET, NSS MOUNTING COVER HYDRAULIC PUMP UN RUN TEE (06OFX-06O-06O) BACKUP (BOLT-ON) HYD RELIEF VALVE (3400 PSI) BOLT (1/4 - NC X 3-1/4")

REMARKS

RETURN PRESSURE

8 GPM, 225 PSI

DANA 44 DANA 60 SEAL KIT AVAILABLE (500-1573)

USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 1 & 2.

USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 2.

NOT SHOWN:

FOOTNOTES:

1.

2.

SEE GROUND DRIVE HYDRAULIC PAGE (ID0034901) FOR COMPONENTS REPLACES REF NO. 8, BEGINS WITH S/N CMWRT40XE80002352.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0026907

164

ATTACHMENT TILT/SWING CONV KIT

12

11 10

6 2

8

6 TO PLOW/SAW SWING (COUNTERBALANCE VALVE)

7 6

6 6

4

6

3

1

TO BFB "TILT" CYLINDER

07

9

5

ID0111690

165

ATTACHMENT TILT/SWING CONV KIT REF PART NO. NUMBER

QTY

190-739 1. 105-834 2. 105-047 3. 105-183 4. 105-117 5. 105-827 6. 154-276 7. 154-942 8. 158-510 110-585 157-060 9. 313-545 10. 515-542 11. 154-250 12. 159-156 159-148

DESCRIPTION

TILT-SWING SELECTOR CONV KIT 2 FLG LOCKNUT (3/8-NC) 2 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 2-1/2", GD8) 2 WASHER (5/16") 2 FLG LK BOLT (3/8-NC X1-1/4") 6 CONNECTOR (04O-08S90) 1 HOSE (08OFX90S-13"-3000) 1 HYD SELECTOR VALVE KNOB (3/8-NC, BLACK) QUAD RING (116 D70) 1 SELECTOR BRACKET 1 HOSE (04OFX90M-18"-3000) 1 CONNECTOR (040-06S45) 1 QDC ADAPTER (02-040F) DUST CAP (1/8")

REMARKS

INCL. REF. NO.'S 1-10

NOT SHOWN:

274-070

SELECTOR BLD TLT/ATT SWG DECAL

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

07

ID0111690

166

TOW VALVE HYDRAULICS

10

6 9 12

8 3

11 14

15

5

7 1 2

4

05

13

ID0111826

167

TOW VALVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

215-072 1 154-221 1 154-342 1 105-2019 2 105-095 6 515-586 1 105-085 2 117-672 1 154-345 1 501-829 1 313-514 515-586 154-228 1 300-7818 2 328-468 1

DESCRIPTION

SOLENOID CONTROL VALVE CONNECTOR (06S-06O) CONNECTOR (06S-06O90) BOLT (1/4-NC X 5-1/4") WASHER (1/4") HOSE (06OFX90-21"-3000) LOCKNUT (1/4-NC) ABRASION SLEEVE (1.00" X 20") RUN TEE (06S-06O-06O) FLUSHING VALVE SEAT DECK MOUNT HOSE (06OFX90-21"-3000) UNION (06O-06OFX90) SPACER STRAP

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REFER TO A222/A323/A422 MOUNTING INSTRUCTIONS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0111826

168

STEERING HYDRAULICS

1 3 3

7

2

18

14

4 18

P LS EF

16

5

CF

9 6

17 10

8 8 4

8 19

11

4 15

DANA 44

LS (LOAD SENSE)

R (RT. STEERING) 13 P (PRESSURE) 13 4

L (LF STEERING)

T (TANK)

12 DANA 60

07

ID0027419

169

STEERING HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

DESCRIPTION

155-672 1 ORBITROL COLUMN 150-6406 1 POWER STEERING VALVE 157-974 1 POWER STEERING VALVE 158-256 2 CONNECTOR (04O-08S90,XL) 154-252 AR CONNECTOR (04S-04O90) 115-713 1 ABRASION SLEEVE (1.59" X 24") 515-585 1 HOSE (04OFX45-70"-3000) 515-074 1 HOSE (04OFX90-77"-3000) 154-669 3 HOSE (04OFX-50"-3000) 154-261 1 CONNECTOR (04O-08S) 115-755 1 ABRASION SLEEVE (1.59" X 60") 151-038 1 CYL (2.0" X 1.0" X 4.0") 151-039 1 CYL (2.0" X 1.0" X 5.0") 515-021 2 HOSE (04OFX45-52"-3000) 158-901 - PRIORITY VALVE 159-412 - RETURN MANIFOLD 154-278 1 CONNECTOR (04S-04O) 117-717 1 ABRASION SLEEVE (1.00" X 40") 154-276 2 CONNECTOR (04O-08S90) 154-263 1 CONNECTOR (04S-04045)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1 USE 1 WITH DANA 44, 2 WITH DANA 60 & 1 ON RETURN MANIFOLD

DANA 44

DANA 44 DANA 60 DANA 60

DANA 44

NOT SHOWN:

FOOTNOTES:

1. 157-974 OLD STYLE STEERING MOTOR, USE SEAL REPAIR KIT 190-913.

2. 150-6406 BEGINS WITH S/N: CMWRT40______, USE SEAL REPAIR KIT 500-3400,

NOTE:

REFER TO O-RING CHART (800-301)IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0027419

170

171

172

BACKFILL BLADE HYDRAULICS

26

23

2

24 1

C

D

3

22 4

20 6 19

13 B A

C 21 8 20

9 11 10

7 D

9

A

28

3

5

29 21 25

B

14

12

18

19

27 SEE FOOTNOTE 1

17 15

13 30

15

16 31

06

ID0027422

173

BACKFILL BLADE HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

1 1 2 1 2 1 1 1 2 1 1 1 2 1 2 1 1 1 2 2 2 1 1 1 1 1 2 2 1 1

154-250 154-220 154-730 117-603 154-285 154-705 154-651 117-670 515-065 115-776 154-252 154-278 151-039 154-702 154-226 151-040 115-713 110-169 125-770 125-771 154-316 117-707 514-018 514-118 515-509 111-077 346-344 154-265 154-296 125-772 125-771

DESCRIPTION

CONNECTOR (04O-06S45) CONNECTOR (04O-06S) HOSE (04OFX45-66"-3000) ABRASION SLEEVE (1.59" X 62") BK CONNECTOR (04O-04O45BK) HOSE (04OFX90-60"-3000) HOSE (04OFX-66"-3000) ABRASION SLEEVE (1.00" X 10") HOSE (04OFX90S-14"-3000) ABRASION SLEEVE (1.59" X 7") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) CYL (2.0" X 1.0" X 5.0") HOSE (04OFX-30"-3000) CONNECTOR (04O-06S90) CYL (2.50" X 1.25" X 5.0") ABRASION SLEEVE (1.59" X 24") WORM CLAMP (2.812" TO 3.750") COMPOSITION BUSHING (1.000") COMPOSITION BUSHING (1.250") RUN TEE (04S-04O-04O) ABRASION SLEEVE (1.59" X 56") CONNECTOR (04O-06S, ORF) CONNECTOR (04O-06S45, ORF) HOSE (04OFX-28"-3000) VINYL CAP (1.625") HOSE MOUNT UNION RUN TEE (04OX-04O-04O) HEX CAP (04OF) COMPOSITION BUSHING (1.50") COMPOSITION BUSHING (1.25")

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

ITEMS 28 AND 29 USED ONLY WITH AUXILIARY MANIFOLD KIT (604-981).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0027422

174

REMOTE CROWD & BACKFILL BLADE A323 WITH RT45T4

4 20 22

25

14

9

27

2 19

28

18 9

12 17

6

13

7

10 16

1

8 24

11 26 21 23 8

08

15

3

20

7

5

ID0373130

175

REMOTE CROWD & BACKFILL BLADE A323 WITH RT45T4 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

190-2658 301-8181 301-8180 301-9934 195-2271 301-9712 301-9713 154-275 154-296 154-373 117-416 117-693 117-989 117-607 150-4398 150-4397 515-596 515-462 150-4000 514-018 154-255 118-062 150-4516 150-4516 150-4399 150-4399 117-400 154-344 154-348

QTY

DESCRIPTION

A323 HYDRAULIC MOUNT KIT 1 LEFT FRONT SIDE PLATE 1 RIGHT FRONT SIDE PLATE 1 NARROW COVER MOUNT 1 PERFORATED GRILL 1 LEFT GRILL FRAME 1 RIGHT GRILL FRAME 4 BK CONNECTOR (04O-04OBK) 4 CAP (04OF) 2 REDUCER (04O-06OF) 1 ABRASION SLEEVE (1.00" X 50") 1 ABRASION SLEEVE (1.00" X 60") 1 ABRASION SLEEVE (1.00" X 24") 1 ABRASION SLEEVE (1.00" X 21") 1 HOSE (04OFX90S-62"-5000) 1 HOSE (04OFX90S-52"-5000) 1 HOSE (04OFX90M-19"-3000) 1 HOSE (04OFX90-22"-3000-AR) 1 HYD VAL SD5/2 ELEC INLET DUMP N/O SW#2 4 CONNECTOR (04O-06S. ORF) 4 UNION (04O-04OFX90) 2 ABRASION SLEEVE (1.00" X 62"") 1 HOSE (04OFX90S-65"-5000) 1 HOSE (04OFX90S-65"-5000) 1 HOSE (04OFX90S-75"-5000) 1 HOSE (04OFX90S-75"-5000) 2 ABRASION SLEEVE (1.00" X 72"") 1 UN RUN TEE (06OFX-06O-06O) 1 UN BR TEE (06OFX-06O-06O)

REMARKS

INCLUDES ITEM #'S 3, 5-17, 27 & 28; SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REMOVE CAPS, 154-296, WHEN INSTALLING HOSES FROM BULKHEAD FITTINGS, 154-275, TO THE CONTROL VALVE, 150-4000.

2. IF RT45T4 DID NOT ORIGINALLY INCLUDE AN A323 BACKHOE FROM THE FACTORY, THEN KIT 190-2658 WILL NEED TO BE INSTALLED, ALONG WITH THE 190-2402 KIT, FOR REMOTE CROWD FUNCTIONALITY.

NOTE:

08

ID0373130

176

TILT BLADE HYDRAULICS

1 14 16

2 15 3

3

4

23

5

5

25

24

17 8

6

9

18

12 7 10

22 11 19 20 21

03

13

ID0341339

177

TILT BLADE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

110-439 1 154-220 1 154-964 2 115-938 1 154-285 2 154-702 2 300-4028 1 115-713 1 154-252 2 110-169 1 151-041 1 125-771 1 125-770 1 365-478 1 514-018 1 106-539 1 346-344 1 106-162 2 106-386 2 154-275 2 154-715 1 154-802 1 111-126 2 105-834 2 105-826 2

DESCRIPTION

REMARKS

HANDLE (3/8-NC, BLACK) CONNECTOR (04O-06S) HOSE (04OFX90-70"-3000) ABRASION SLEEVE (1.59" X 66") BK CONNECTOR (04O-04O45BK) HOSE (04OFX-30"-3000) HOSE MOUNT ABRASION SLEEVE (1.59" X 24") CONNECTOR (04S-04O90) WORM CLAMP (2.812" - 3.750") CYL (2.0" X 1.0" X 3.0") COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1") LEVER (5.88") CONNECTOR (04O-06S, ORF) JAM NUT (M8-1.25) HOSE MOUNT FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) BK CONNECTOR (04O-04OBK) HOSE (04OFX90S-18"-3000) HOSE (04OFX90S-26"-3000) CLAMP (2.50") FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0341339

178

179

180

HYDRAULIC FILTER ASSY.

5

4

38 35

11 32 23

8 6

27

30

25

31

1

18

6

36

10

14 A 12 5

6 22

14 B

5

28 3

8

9

39

5 2

TO HYD. TANK

10

6 29

23

24

33 FROM HYD. OIL COOLER

37

26

21

19

17

13 34

15

16

20

8

7 10

TO HYD. OIL COOLER

16

14 C

ID0336840

181

HYDRAULIC FILTER ASSY. REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-098 3 BOLT (3/8-NC X 3") 2 105-118 3 WASHER (3/8") 3 105-814 3 FLG LOCKNUT (3/8-NC) 4 106-118 2 SCREW (M14-2.0 X 25MM) 5 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 6 106-386 9 FLG LOCKNUT (M8-1.25) 7 118-216 4 SPIRAL WRAP (1" SOLD PER FT.) 8 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 9 110-333 1 BOLT-ON CLAMP (1") 10 110-353 3 WORM CLAMP (3/4" TO 1-1/2") 11 110-930 1 SPIRAL WRAP (1.5",SOLD PER FT) 12 115-374 1 BULK HOSE (3/4", SOLD PER 1") 13 115-938 1 ABRASION SLEEVE (1.59" X 66") 14 116-460 AR BULK HOSE (1", SOLD PER FT) 15 116-636 19 BULK HOSE (3/4", SOLD PER FT) 16 115-811 1 ABRASION SLEEVE (1.59" X 20") 17 118-216 23 SPIRAL WRAP (1" SOLD PER FT.) 18 150-1070 1 CONNECTOR (10O-10OFX45) 19 150-4007 1 RETURN LINE 20 150-4932 1 HOC/AUX HARDLINE ASSEMBLY 21 150-4575 1 S/O COUPLER (10OFX-12H90) 22 153-189 1 AUXILIARY MANIFOLD 23 154-188 2 S/O COUPLER (16S-16H90) 24 154-291 1 BK CONNECTOR (10O-10O90BK) 25 154-300 1 CONNECTOR (10O-12S90) 26 154-915 1 HOSE (10OFX-70"-3000) 27 155-196 1 S/O COUPLER (12S-12H45) 28 155-933 1 QDC ADAPTER (12-12S/J) 29 155-935 1 DUST CAP (1/2" - 3/4") 30 155-936 1 DUST PLUG (1/2" - 3/4") 31 155-958 1 TRICK QDC BODY (12-14S) 32 157-946 1 FILTER HEAD 33 159-074 1 FILTER ELEMENT (1-3/8 UNF) 34 150-4931 1 S/O COUPLER (12OFX-12H45) 35 301-8196 1 BRACE 36 300-0890 1 WELDMENT, HYD FILTER SUPPORT 37 302-0642 1 BULKHEAD PLATE 38 501-153 4 FLG LK BOLT (3/8-NC X 5/8") 39 115-704 4 BULK EDGE (1/4", SOLD PER 1")

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

1 @ 23" 3 @ A=32.75" B=14.75" SEE FOOTNOTE 3 SEE FOOTNOTE 3

C=3.5"

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

157-017

1

O-RING (018 D90)

FOOTNOTES:

1. COMPONENTS BELONG TO AUXILIARY HYDRAULIC OPTION, 350-4679.

2. COMPONENTS BELONG TO AUXILIARY HYDRAULIC BYPASS STANDARD OPTION, 350-4680.

3. USE BULK HOSE 116-636 @ 30" AND SLEEVE 117-708 (28") FOR AUX HYD OPTION, 350-4679, AND USE BULK HOSE 116-636 @ 19" AND SLEEVE 115-811 (20") FOR AUX HYD BYPASS, 350-4680.

4. AUXILIARY HYDRAULIC BYPASS KIT 190-2552.

5. AUXILIARY HYDRAULICS KIT 191-1059.

NOTE:

16

ID0336840

182

183

184

HYDRAULIC PUMP 9 TOOTH SPLINE

2

1

SERIES ID MARK

A

809-513

185

HYDRAULIC PUMP 9 TOOTH SPLINE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

158-459 500-470 500-966 157-041

1 1 1

HYDRAULIC PUMP SEAL REPAIR KIT SEAL REPAIR KIT O-RING (152 D70)

USE WITH 25 SERIES USE WITH 26 SERIES SEE FOOTNOTE 1

1.

2.

FOOTNOTES

1. THIS O-RING IS NOT PART OF THE SEAL KIT & MUST BE ORDERED SEPARATELY. 2. INSTALLATION INSTRUCTIONS 051-002

NOTE:

A

809-513

186

HYDRAULIC CONTROL VALVE

8

4

2

14

21

16

LS

6

P

7

3

EF CF

12

1 11

13 33

10

9 5

15

40 41

35

36

19

23 17

37

34

42 20

31

38

44

34 32

36

45

24 25 24

39

26

39

24

43

32

29

19

22

28

27 20 18 30

29 153-572

500-736 500-736

153-573

BOOM LIFT TILT LIFT

BOOM LIFT REAR STEER TILT LIFT SWING

SWING

05

ID0027420

187

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

153-572 1 153-573 1 365-479 1 499-022 1 154-323 1 154-391 1 365-478 1 110-439 1 110-442 1 105-178 3 105-117 3 105-089 3 155-163 1 159-147 1 515-048 1 105-826 4 117-706 1 105-814 4 159-412 110-958 2 105-818 4 154-298 1 116-044 AR 156-123 1 110-026 4 116-044 1 156-109 1 150-4462 1 154-287 1 313-540 2 107-873 2 365-448 1 110-879 4 154-250 1 154-706 2 117-655 1 154-220 2 149-136 1 105-821 2 105-085 4 154-226 2 154-296 2 514-118 1 178-973 4 154-719 2 154-297 2

DESCRIPTION

HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (5-SPOOL) LEVER (4.50") LEVER (M12-1.75 X 200MM) CONNECTOR (08S-10O90) CONNECTOR (08S-10O) LEVER (5.88") HANDLE (3/8-NC, BLACK) HANDLE (3/8-NC, GREEN) BOLT (5/16-NC X 2-1/2",GD8) WASHER (5/16") LOCKNUT (5/16-NC) REDUCER (08S-06SF) QDC ADAPTER (02-06S) HOSE (10OFX45-18"-3000) FLG LK BOLT (3/8-NC X 1") ABRASION SLEEVE (1.59" X 17") FLG LOCKNUT (3/8-NC) RETURN MANIFOLD BACKUP PLATE BOLT (1/4-NC X 1-1/2") CONNECTOR (10S-10O90) BULK HOSE (5/8", SOLD PER 1") HYD LINE (10OFX-10H) WORM CLAMP (1/2" X 1-1/4") BULK HOSE (5/8", SOLD PER 1") HYD LINE (10H-10H) S/O COUPLER (10S-10H45) CONNECTOR (16S-16O90) MANIFOLD STRAP BOLT (1/4-NC X 4-1/4") CONTROL VALVE BRACKET BOLT-ON CLAMP (5/8",SOLD PER SET) CONNECTOR (04O-06S45) HOSE (04OFX90S-40"-3000) ABRASION SLEEVE (1.59" X 38") CONNECTOR (04O-06S) HYD LOCKOUT VALVE FLG LK BOLT (1/4-NC X 1-3/4") LOCKNUT (1/4-NC) CONNECTOR (04O-06S90) CAP (04OF) CONNECTOR (040-06S45, ORF) SPACER HOSE (04OFX-10"-3000) PLUG (04O)

REMARKS

USE 1 @ 8"

USE 1 @ 4.5"

FOR RT45 T4i & BEFORE FOR RT45 T4 ONLY FOR RT45 T4 ONLY

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0027420

188

HYDRAULIC CONTROL VALVES 3610,3700, 5700, RT36, RT40, RT45

1 2 3 4 29 5 21

26

19

10 11

28

27

13 14

25 6

7 8 9

15 24

22 23 18

17 16

10 11

12 13 14

20 21 19 18 17 (OLD STYLE KIT)

04

16

15

ID0026658

189

HYDRAULIC CONTROL VALVES 3610,3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

DESCRIPTION

516-035 HYDRAULIC CONTROL VALVE(4-SPOOL) 516-045 HYDRAULIC CONTROL VALVE(5-SPOOL) 107-431 1 SCREW (M5 X 55MM) 500-731 1 SPOOL BONNET 153-063 AR VALVE SPRING KIT 155-074 1 PLUG (08S, SOC, FM) 157-218 AR O-RING (___ D70) 157-744 1 SEAL, JOYSTICK 153-080 1 VALVE FLANGE 107-432 2 WASHER, SCHNORR 107-428 2 SCREW ( M5X10MM) 106-078 3 NUT (M8-1.25) 499-133 1 PIN, ROD END 499-006 1 JOYSTICK LEVER ASSEMBLY 107-534 3 A6 GALVANIZED WASHER 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) 499-135 1 RUBBER BELLOW 499-137 1 CLAMP, BELLOW 499-134 1 ARTICULATION HOLDER 499-138 1 ROD END 107-427 4 SCREW ( M5 X 14MM) 499-166 1 FULCRUM (JOYSTICK) 499-139 2 ARTICULATED JOINT (ASSY) 107-429 AR SCREW ( M5 X 35MM) 499-143 AR LEVER, VALVE 153-065 1 RELIEF VALVE KIT 153-066 1 16X20X1 SEAL RING 153-067 1 15.80X1.78 70 SEAL RING 157-218 AR O-RING (___ D70) 149-664 1 CHECK VALVE 153-062 1 VALVE SPRING KIT 499-331 1 VALVE SPRING KIT

REMARKS

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

04

ID0026658

190

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45

3 4 26 1

21

2

19

10 11

27

13 14

25

16 22 23

24

6

18 17 15

7 8 9

12

10 11 13 14

20 21 19 18 17 (OLD STYLE KIT)

06

16

15 ID0134739

191

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

153-572 153-573 153-062 1 499-331 1 149-664 1 153-063 AR 155-074 1 157-218 AR 157-744 1 153-080 1 107-432 2 107-428 2 106-078 3 499-133 1 499-006 1 107-534 3 107-322 3 499-135 1 499-137 1 499-134 1 499-138 1 107-427 4 499-166 1 499-139 2 107-429 AR 499-143 AR 153-065 1 153-066 1 153-067 1 157-218 AR

DESCRIPTION

HYDRAULIC CONTROL VALVE(4-SPOOL) HYDRAULIC CONTROL VALVE(5-SPOOL) VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE VALVE SPRING KIT PLUG (08S, SOC, FM) O-RING (___ D70) SEAL, JOYSTICK VALVE FLANGE WASHER, SCHNORR SCREW ( M5X10MM) NUT (M8-1.25) PIN, ROD END JOYSTICK LEVER ASS'Y A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9) RUBBER BELLOW CLAMP, BELLOW ARTICULATION HOLDER ROD END SCREW ( M5 X 14MM) FULCRUM (JOYSTICK) ARTICULATED JOINT (ASSY) SCREW ( M5 X 35MM) LEVER, VALVE RELIEF VALVE KIT 16X20X1 SEAL RING 15.80X1.78 70 SEAL RING O-RING (___ D70)

REMARKS

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

06

ID0134739

192

193

194

195

196

197

198

199

200

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE

2

1 3 4

5

6

7

07

ID0022940

201

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-040 190-166 150-779 150-292 106-097 150-776 150-773 150-423

NOT SHOWN: 259-100 259-236 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 5") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (5/8-NC X 1-3/4",GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

07

ID0022940

202

NOTES:

ID0134963

203

ELECTRICAL

204

See loose-leaf schematic included with this manual.

205

ELECTRICAL SCHEMATIC RT45 T4F

DEUTZ 2.9D ENGINE SCHEMATIC

SEE MAIN SCHEMATIC FOR CONNECTION DETAILS

33

144 145

1B 121 120 41 40 56 55 57 137 129 130 124 123

ENGINE SPEED CRANKSHAFT

n

ENGINE SPEED CAMSHAFT

n

RAIL PRESSURE FUEL

32

5

13

19

127 128

126 126

K54 K76 K01 K03 K05 K35 K88 K37 K18 K15 K68 K53 U3 K75 K74 ENGINE K80 K02 K04 K87 ECU K06 K29 K73 K13 K42 K28 K90 K26 A35 K46 A45 K63 A23 K62 K48 A20 K64 A19 K57 K82 K85 K83 K44 K21 A28

U

1 2

173 172

183 173 172

A38 A54 A39

A40 A27 A24 A43

U

1 2

170 169

171 170 169

A53 A52 A37

A44 A29

P U

1 2 3

162 164 163

162 164 163

A07 A26 A25 A33 A16 154

A46 A03

155

152

155 2

152 1

154 1

INJECTOR CYL 1

A32 A02

153

150

153

150

2

1

INJECTOR CYL 2

K61 A04 A05 A48 A18

174 175 176 147 146 180

179 178 177 161 160 132 131 122 181 167 166 165 168

148 182

167 166 165 168

1 2 3 4

161

1

-

160

2

+

132

3 GND

131

4 SIG

122

5

181 182 U P

165 135 182

1 2 3 4

182 U P

EXHAUST GAS RECIRCULATION

5V

2 1

U t°

COOLING TEMPERATURE

BOOST PRESSURE / TEMPERATURE

165 148

135 158 159

M

1 2 3 4

U P

OIL PRESSURE

FUEL LOW PRESSURE

157 151

156

151 2

156 1

157

INJECTOR CYL 3

2

INJECTOR CYL 4

158 159 1

2

ACTUATOR MPROP

LEGEND: TWISTED PAIR ( ≈ 1 TWIST / INCH)

SHIELDED TWISTED PAIR CABLE

04

ID0328240

206

ELECTRICAL SCHEMATIC RT45 T4F

CIRCUIT LIST

CIRCUIT NUMBER 1 1A 1B 1E 2 2A 2B 2C 3 5 6 6A 7 8 9 9A 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 28 29 31

04

WIRE COLOR FUNCTION BLK HIGH CURRENT GROUND BLK/RED MEDIUM CURRENT GROUND BLK/BLU LOW CURRENT GROUND BLK/GRN ISOLATED GROUND RED UNFUSED BATTERY RED/BLU FUSED BATTERY RED FUSED ALTERNATOR RED FUSED AIR PREHEAT RED/YEL FUSED IGNITION SWITCH RED/GRN FUSED ENGINE ECU ORG/BRN ACCESSORY CIRCUIT ORG/WHT FUSED ACCESSORY RELAY POWER ORG ACCESSORY CIRCUIT WHT/BLU START CIRCUIT WHT/ORG IGNITION CIRCUIT ORG/YEL FUSED IGNITION RELAY POWER ORG/GRN IGNITION CIRCUIT ORG/BLU FUSED ALTERNATOR EXCITER ORG/RED ALTERNATOR EXCITER WHT/BLK MACHINE ECU START TO ENGINE ECU START PUR FUEL PUMP RELAY POWER PUR/RED FUEL PUMP RED/ORG 12V OUTLET WHT/GRN ECU OPERATOR PRESENCE OUTPUT TO U2 DISPLAY ORG/BLK ENGINE RUN IN WHT/RED SEAT SWITCH TO ECU GRN/WHT U2 +5VDC OUT ORG/PUR ENGINE RUN OUT GRA MACHINE ECU TO EDT CONNECTION (SERIAL) WHT MACHINE ECU TO EDT CONNECTION (SERIAL) TAN/ORG AIR FILTER RESTRICTOR SENSOR OUTPUT BRN FUEL SENDER TO U2 DISPLAY GRA/BLK HYDRAULIC TERMPERATURE SWITCH ORG/BLU TOW VALVE SWITCH TO TOW VALVE BRN/YEL HORN BUTTON TO HORN

ID0328240

207

ELECTRICAL SCHEMATIC RT45 T4F

CIRCUIT LIST

CIRCUIT NUMBER 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 51 52 54 55 56 57 120 121 122 123 124 125 126 127 128 129 130 131 132

04

WIRE COLOR FUNCTION GRN CMW CAN LOW YEL CMW CAN HIGH RED GPS POWER BLU GPS INPUT BLU/YEL GPS RELAY BLU/GRN ATTACHMENT NEUTRAL DIODE GRA/BLU CROWD NEUTRAL SWITCH GRA/YEL ATTACHMENT NEUTRAL SWITCH BLU/WHT FUEL PUMP BLU/BLK FUEL PUMP YEL BACKHOE LIGHT SWITCH TO BACKHOE WORKLIGHTS WHT/RED BACKHOE SEAT SWITCH WHT/BRN BACKHOE LOCKOUT VALVE RELAY WHT/BLU BACKHOE LOCKOUT VALVE YEL/GRA DRILLING ATTACHMENT SWITCH TO CW SOLENOID YEL/BLU DRILLING ATTACHMENT SWITCH TO CCW SOLENOID PUR/WHT WORKLIGHT RELAY TO WORKLIGHT FUSE PUR WORKLIGHT SWITCH TO FUSE PUR/BLK WORKLIGHT SWITCH TO WORKLIGHTS BRN/ORG AIR PREHEAT SOLENOID WHT/RED AIR PREHEAT SOLENOID RETURN RED AIR PREHEAT POWER PUR/BLK STARTER RELAY RETURN PUR/WHT STARTER RELAY OUT TAN/ORG DPF & EGR SENSOR POWER GRN/ORG DPF SENSOR GRA/ORG DPF GROUND BRN/YEL DIGITAL THROTTLE STATUS GRN/BLU DIGITAL THROTTLE COMMON GRN/WHT DIGITAL THROTTLE UP WHT/GRN DIGITAL THROTTLE DOWN TAN/YEL ENGINE ECU TO WATER IN FUEL SENSOR (+) BLK/YEL ENGINE ECU TO WATER IN FUEL SENSOR (-) TAN/GRN EGR SENSOR OUTPUT WHT/GRN EGR SENSOR GROUND

ID0328240

208

ELECTRICAL SCHEMATIC RT45 T4F

CIRCUIT LIST

CIRCUIT NUMBER 135 137 140 144 145 146 147 148 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176

04

WIRE COLOR FUNCTION BRN/WHT FUEL LOW PRESSURE GRN/RED PREHEAT LAMP BLK START RELAY TO STARTER SOLENOID GRN ENGINE CAN LOW YEL ENGINE CAN HIGH TAN/ORG COOLANT LEVEL SENSOR YEL/ORG COOLANT LEVEL SENSOR POWER BLU/WHT ENGINE OIL PRESSURE BLU/YEL INJECTOR CYL 3 YEL/BLU INJECTOR CYL 3 GRN/YEL INJECTOR CYL 2 YEL/GRN INJECTOR CYL 2 PUR/YEL INJECTOR CYL 1 YEL/PUR INJECTOR CYL 1 ORG/YEL INJECTOR CYL 4 YEL/ORG INJECTOR CYL 4 BLU/ORG ACTUATOR MPROP ORG/BLU ACTUATOR MPROP BLU/WHT EGR MOTOR WHT/BLU EGR MOTOR TAN FUEL RAIL PRESSURE TAN/BLK FUEL RAIL PRESSURE TAN/GRN FUEL RAIL PRESSURE BLU BOOST PRESSURE/TEMPERATURE/FUEL LOW PRESSURE POWER BLU/BLK BOOST PRESSURE/TEMPERATURE BLU/YEL BOOST PRESSURE/TEMPERATURE BLU/GRN BOOST PRESSURE/TEMPERATURE BLK CAMSHAFT SPEED RED CAMSHAFT SPEED BARE CAMSHAFT SPEED SHIELD BLK CRANKSHAFT SPEED RED CRANKSHAFT SPEED YEL/GRN DIGITAL THROTTLE ENABLE SWITCH GRN/YEL DIGITAL THROTTLE ENABLE SWITCH RETURN YEL/BLU ENGINE ECU TO SWITCH COMMON

ID0328240

209

ELECTRICAL SCHEMATIC RT45 T4F

CIRCUIT LIST

CIRCUIT NUMBER 177 178 179 180 181 182 183

04

WIRE COLOR FUNCTION YEL/BLK ELECTRIC THROTTLE GROUND BLU/GRN ELECTRIC THROTTLE 1 SIGNAL GRA/BLU ELECTRIC THROTTLE POWER PNK SHUTDOWN OVERRIDE SWITCH TO ENGINE ECU YEL/RED COOLING TEMPERATURE SENSOR WHT/PUR SENSOR COMMON BARE CRANKSHAFT SPEED SENSOR SHIELD

ID0328240

210

ELECTRICAL SCHEMATIC RT45 T4F

COMPONENT LIST

REF. NO. B1 B2 B3 BT1 D1 D2 DS1 DS2 DS3 DS4 DS5 E1 E2 E3 E4 E4

PART NO. 195-1952 195-1941 215-2270 213-104 214-256 215-1211 217-007 217-007 217-007 217-080 217-080 214-301 215-1894 215-2160 217-304 195-2361

COMPONENT DESCRIPTION STARTER FUEL PUMP CONSOLE FAN BATTERY ALTERNATOR DIODE ATTACHMENT NEUTRAL DIODE WORK LIGHT WORK LIGHT WORK LIGHT WORK LIGHT WORK LIGHT ACCESSORY SOCKET SEAT SWITCH AIR FILTER RESTRICTION SENSOR ENGINE THROTTLE ELECTRONIC THROTTLE

E5 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 G1 J1 J2 J3 K1 K2 K3

215-1894 211-310 211-311 211-305 211-293 211-295 211-290 211-295 211-295 211-291 217-811 211-289 211-292 195-1966 211-078 ----SEE NOTE 211-296 211-296

SEAT SWITCH MAIN POWER ALTERNATOR PREHEATER FUEL PUMP ENGINE ECU IGNITION SWITCH ACCESSORY IGNITION ALTERNATOR 2 POST WORKLIGHT GPS 12V OUTLET/FAN ALTERNATOR EDT CONNECTOR COVER DIAGNOSTIC CONNECTOR COVER FRONT ATTACHMENT JUMPER START RELAY FUEL PUMP ACCESSORY

04

NOTES SUPPLIED WITH DEUTZ ENGINE SUPPLIED WITH DEUTZ ENGINE 12V 850CCA

OPTION - 2 POST OPTION - 2 POST OPTION - 2 POST OPTION - BACKHOE OPTION - BACKHOE

USE WITH 215-2197 FRAME HARNESS USE WITH 215-2599 FRAME HARNESS OR 215-2197 FRAME HARNESS + 215-2692 THROTTLE JUMPER HARNESS BACKHOE 60A BK/AMI 100A BK/AMI 125A BK/AMI 20A MINI ATC 30A MINI ATC 5A MINI ATC 30A MINI ATC 30A MINI ATC 10A MINI ATC 15A ATC 3A MINI ATC 15A MINI ATC 95 AMP SUPPLIED WITH CONSOLE HARNESS SUPPLIED WITH FRAME HARNESS DEUTZ - NO CMW SERVICE PART AVAILABLE

ID0328240

211

ELECTRICAL SCHEMATIC RT45 T4F

COMPONENT LIST

REF. NO. K4 K5 K6 K7 K8 K9 L1A L1B L2 L3 L4 LS1 LS2 R1.1 R1.2 R1.3 R1.4 R2 R3 R4 R5 R6 R7 R8 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11

04

PART NO. 215-2779 217-826 215-1534 215-2748 215-2779 217-710 500-2451 500-2451 215-072 SEE NOTE SEE NOTE 192-006 306-602 SEE NOTE SEE NOTE SEE NOTE SEE NOTE 217-517 215-1711 215-1711 215-1711 215-1711 215-1128 215-1128 217-819 215-2013 500-639 500-639 306-607 217-703 306-607 195-1868 SEE NOTE 214-819 217-762

COMPONENT DESCRIPTION IGNITION 2 POST WORKLIGHT PREHEAT RELAY GPS IGNITION RELAY GPS ATTACHMENT RELAY BACKHOE LOCKOUT RELAY BACKHOE LOCKOUT VALVE BACKHOE LOCKOUT VALVE TOW VALVE CLOCKWISE SOLENOID COUNTER-CLOCKWISE SOLENOID HORN BACKUP ALARM ENGINE GLOW PLUG ENGINE GLOW PLUG ENGINE GLOW PLUG ENGINE GLOW PLUG FUEL SENDER CAN RESISTOR CAN RESISTOR CAN RESISTOR CAN RESISTOR RESISTOR PACK RESISTOR PACK BATTERY DISCONNECT SWITCH IGNITION SWITCH CROWD NEUTRAL SWITCH ATTACHMENT NEUTRAL SWITCH HORN BUTTON BACKUP ALARM SWITCH ENGINE SHUTDOWN OVERRIDE SWITCH COOLANT LEVEL SWITCH WATER-IN-FUEL SWITCH HYDRAULIC TEMPERATURE SWITCH WORK LIGHTS SWITCH

NOTES

OPTION - ROTOWITCH OPTION - ROTOWITCH OPTION DEUTZ - NO CMW SERVICE PART AVAILABLE DEUTZ - NO CMW SERVICE PART AVAILABLE DEUTZ - NO CMW SERVICE PART AVAILABLE DEUTZ - NO CMW SERVICE PART AVAILABLE

USE 306-608 COVER OPTION USE 306-608 COVER DEUTZ - NO CMW SERVICE PART AVAILABLE OPTION

ID0328240

212

ELECTRICAL SCHEMATIC RT45 T4F

COMPONENT LIST

PART NO. 306-607 217-762 215-2096 217-817 215-2095 217-060 220-2179 220-2555

COMPONENT DESCRIPTION TOW VALVE SWITCH BACKHOE LIGHTS SWITCH ENGINE STOP SWITCH BACKHOE DIGITAL THROTTLE SWITCH BACKHOE DIGITAL THROTTLE ENABLE SWITCH REMOTE SWITCH ASSEMBLY MICRO MACH CONTROLLER CONSOLE DISPLAY

SEE NOTE 215-1637 215-2428

ENGINE CONTROLLER GPS MODULE 6 PIN CONTROLLER

04

NOTES USE 306-608 COVER - BACKHOE OPTION - BACKHOE BACKHOE BACKHOE BACKHOE OPTION - ROTOWITCH SOFTWARE INSTALLATION REQUIRED SOFTWARE INSTALLATION REQUIRED, USE WITH CONSOLE HARNESS 215-2198 VERSION 07 OR LATER. THE AIR FILTER INDICATOR IN THE DISPLAY WILL BE INOPERABLE WITHOUT CONSOLE HARNESS REWORK OR REPLACEMENT WITH VERSION 07 OR LATER. DEUTZ - NO CMW SERVICE PART AVAILABLE OPTION BACKHOE

ID0328240

213

ELECTRICAL SCHEMATIC RT45 T4F

HARNESS LIST ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

04

CMW P/N 215-2196 215-2197 215-2599 215-2198 213-190 215-1571 214-561 214-933 215-2235 215-2236 213-212 215-2225 215-2226 215-2227 215-2228 215-2229 213-432 214-600 215-2232 215-2289 215-2692

DESCRIPTION FRAME HARNESS ENGINE HARNESS ENGINE HARNESS CONSOLE HARNESS SENDER HARNESS BACKUP ALARM HARNESS TOW VALVE JUMPER HARNESS ROTO WITCH IV HARNESS BACKHOE HARNESS A322 BACKHOE THROTTLE HARNESS A322 LIGHT HARNESS STARTER CABLE (1/0 GA X 109" RED) ALTERNATOR CABLE (4 GA X 80.5" RED) PREHEAT CABLE (4 GA X 92.5" RED) BATTERY NEG CABLE (1/0 GA X 68" BLK) ENGINE PREHEAT HARNESS GROUND STRAP BACKHOE JUMPER HARNESS GROUND CABLE (1/0 GA X 14" BLK) GROUND STRAP THROTTLE JUMPER HARNESS

ID0328240

214

ELECTRICAL DIAGRAM FRAME HARNESS RT45 T4F

A

MAIN FUSE

B

C

CAP

A

RED/BLU (2A)

B

C

BLK/BLU (1B)

CAV ITY PLUG

ORG/GRN (10) ORG (7)

BLK/RED (1A)

C B

ORG (7)

A

ATTACHMENT NEUTRAL SWITCH

ORG/GRN (10)

FOR FUTURE USE

A B

A

B

C B

ORG/GRN (10)

A

AUXILIARY POWER

GRA/YEL (39)

1 -A-

LIGHT KIT CONNECTION BLK (1) 6 5 4

1 2 3

CAV ITY PLUGS

ORG (7) RED/BLU (2A)

2

2

1

C A

B

ORG/GRN (10)

WHT/RED (20)

GRA/BLK (28)

SEAT SWITCH

01

1

BLK/BLU (1B)

BRN (26)

TO SENDING UNIT HARNESS

BLK/RED (1A)

ORG/BLU (29)

TOW VALVE JUMPER HARNESS

ID0340463

215

ELECTRICAL DIAGRAM FRAME HARNESS RT45 T4F

-GGTO CONSOLE HARNESS 1

-GG-

PIN#

TO CONSOLE HARNESS 1

PIN# PUR/RED (15)

6

WHT/BLK (13)

8

ORG/BLK (19)

5

ORG/BLU (11)

9

WHT/RED (20)

4

ORG/GRN (10)

10

GRN/WHT (21)

3

BLK/GRN (1E)

11

ORG/PUR (22)

2

BLK/BLU (1B)

12

CAVITY PLUG

1

BLK/RED (1A)

7

-FFTO ENGINE HARNESS 3

1

RED/GRN (5)

2 BLK/BLU (1B)

-A-

-B-

-EETO ENGINE HARNESS 2

-EE-

5

6

8

7

4 9

3

2

1

10 11 12

TO ENGINE HARNESS 2

PIN#

01

PIN#

6

YEL/GRN (174)

7

GRN/YEL (175)

5

YEL/ORG (147)

8

YEL/BLU (176)

4

TAN/ORG (146)

9

PNK (180)

3

GRN/RED (137)

10

CAVITY PLUG

2

BLK/YEL (130)

11

CAVITY PLUG

1

TAN/YEL (129)

12

CAVITY PLUG

ID0340463

216

ELECTRICAL DIAGRAM FRAME HARNESS RT45 T4F

GRA/BLU (38)

ORG/GRN (10)

-HH-

-HH-

TO CONSOLE HARNESS 2

A

B

CROWD NEUTRAL SWITCH

TO CONSOLE HARNESS 2

PIN#

PIN# 7

BLU/BLK (41)

6

BLU/WHT (40)

8

GRN/RED (137)

5

GRA/YEL (39)

9

YEL/BLU (176)

4

GRA/BLU (38)

10

PNK (180)

3

BRN/YEL (31)

11

BLK/BLU (1B)

2

GRA/BLK (28)

12

TAN/ORG (25)

1

BRN (26)

A

B

-C-

-B-

ALTERNATOR D+ ORG/RED (12)

PREHEAT RELAY

-DDTO ENGINE HARNESS 1

RED (57)

-DORG (7)

WHT/RED (56)

TO CONSOLE HARNESS 3

9

8

7

3

2

1

10 11 12

ISOLATED GROUND CONNECT TO BATTERY SIDE OF DISCONNECT SWITCH

A

4

5

6

BLK/GRN (1E)

B

BRN/ORG (55)

-JJ-

A

CAVITY PLUG

B

1 2

RED/BLU (2A)

+

4 3

RED/GRN (5)

-DDTO ENGINE HARNESS 1

BLK (1)

PIN#

ENGINE BLOCK GROUND

01

PIN# BRN/ORG (55)

7

5

BLU/BLK (41)

8

RED (57)

4

BLU/WHT (40)

9

GRN/BLU (126)

3

ORG/BLK (19)

10

GRN/WHT (127)

2

WHT/BLK (13)

11

WHT/GRN (128)

1

BLK (1)

12

CAVITY PLUG

6

WHT/RED (56)

ORG/BLU (11)

ORG/RED (12)

ALTERNATOR DIODE

ID0340463

217

ELECTRICAL DIAGRAM FRAME HARNESS RT45 T4F

HORN BRN/YEL (31)

1

2

1

2

BLK/RED (1A)

WIF SENSOR TAN/YEL (129)

2 1

2 1

BLK/YEL (130)

+ PUR/RED (15)

-C-

FUEL PUMP

BLK/RED (1A)

FRONT ATTACHMENT JUMPER

TO FRONT ATTACHMENT

CAVITY PLUGS

ORG (7)

ORG/BLK (19)

A

A

ORG/BLU (29) B C D

D E

E

C

ORG/BLK (19)

F

F

B

ORG/PUR (22)

BLK/RED (1A)

ORG/BLK (19)

CAVITY PLUG

-D-

CAVITY PLUGS

C B A

A

CAVITY PLUGS

TO ROTO WITCH YEL/BLU (176)

CAP

B C

D

D

BLK/RED (1A)

ORG (7)

TAN/ORG (146)

CAVITY PLUGS

GRN/YEL (175)

YEL/GRN (174)

CAVITY PLUG 6 5 4

YEL/ORG (147)

COOLANT LEVEL SENSOR

1 2 3

CAVITY PLUG

GRN/BLU (126) WHT/GRN (128)

GRN/WHT (127)

TO REMOTE THROTTLE

BLK/BLU (1B) TAN/ORG (25)

GRN/WHT (21)

AIR FILTER RESTRICTION SENSOR

01

ID0340463

218

ELECTRICAL DIAGRAM FRAME HARNESS RT45 T4F REF PART NO. NUMBER

1

215-2196

QTY

DESCRIPTION

1

FRAME HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340463

219

220

ELECTRICAL DIAGRAM

-AA-

RT45 T4F ENGINE HARNESS

ENGINE PIN#

ENGINE -AA-

ATTACH SHIELD BRAID TO MOUNTING PLATE SCREW ON CONNECTOR BRACKET BELOW CONNECTOR

-DDPUR/BLK (120)

PIN#

PIN#

1

BARE (183)

2

PUR/BLK (120)

5

CAVITY PLUG

9

BARE (171)

13

RED (170)

17

BRN/WHT (135)

21

RED (173)

25

TAN/GRN (164)

29

BLU/BLK (166)

PIN#

3

PUR/WHT (121)

4

CAVITY PLUG

6

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

10

CAVITY PLUG

11

CAVITY PLUG

12

CAVITY PLUG

14

BLK (169)

15

BLK (172)

16

CAVITY PLUG

18

CAVITY PLUG

19

BLU/ORG (158)

20

ORG/BLU (159)

22

BLU (165)

23

BLU/GRN (168)

24

YEL/RED (181)

26

BLU/WHT (148)

27

WHT/PUR (182)

28

BLU/YEL (167)

30

CAVITY PLUG

31

TAN/BLK (163)

32

TAN (162)

33

CAVITY PLUG

34

CAVITY PLUG

35

PUR/YEL (154)

36

CAVITY PLUG

37

ORG/YEL (156)

38

YEL/BLU (151)

39

CAVITY PLUG

40

YEL/GRN (153)

41

GRN/YEL (152)

42

YEL/ORG (157)

43

CAVITY PLUG

44

CAVITY PLUG

45

CAVITY PLUG

46

TAN/GRN (131)

47

BLU/WHT (160)

48

WHT/BLU (161)

49

CAVITY PLUG

50

TAN/ORG (122)

51

WHT/GRN (132)

52

CAVITY PLUG

53

CAVITY PLUG

54

CAVITY PLUG

55

CAVITY PLUG

56

CAVITY PLUG

57

CAVITY PLUG

58

CAVITY PLUG

59

CAVITY PLUG

60

BLK (1)

61

BLU/YEL (150)

62

YEL/PUR (155)

CAP 1

1

2

2

-DDTO FRAME HARNESS 1

PIN#

BRN/ORG (55)

6

8

RED (57)

5

BLU/BLK (41)

9

GRN/BLU (126)

4

BLU/WHT (40)

10

GRN/WHT (127)

3

ORG/BLK (19)

11

WHT/GRN (128)

2

WHT/BLK (13)

12

CAVITY PLUG

1

BLK (1)

-EE-

1

PIN# WHT/RED (56)

7

PUR/WHT (121)

-EETO FRAME HARNESS 2

PIN#

PIN#

7

GRN/YEL (175)

6

YEL/GRN (174)

8

YEL/BLU (176)

5

YEL/ORG (147)

9

PNK (180)

4

TAN/ORG (146)

10

CAVITY PLUG

3

GRN/RED (137)

11

CAVITY PLUG

2

BLK/YEL (130)

12

CAVITY PLUG

1

TAN/YEL (129)

-A-

01

ID0340464

221

ELECTRICAL DIAGRAM RT45 T4F ENGINE HARNESS

R4 CAN RESISTOR

R5 CAN RESISTOR

CMW# 215-1711

CMW# 215-1711

-CC-

-BB-

ECU "A"

ECU "K"

YEL (33) 1

2

3 5

94

1

15

16

30

31

45

46

60

CAVITY PLUG

6 73

A

4

B

7

CAVITY PLUG

C

YEL (145)

72

GRN (144)

A

50

B

28

GRN (32)

C

-CC-

-CC-

1 2

4 3

CAN PIN#

PIN#

1

YEL (33)

4

YEL (145)

2

GRN (32)

3

GRN (144)

-A-

-FFRED/GRN (5) 1

-BB2

ECU "K" PIN#

BLK/BLU (1B)

THROTTLE E4

YEL/BLK (177)

GRA/BLU (179) BLU/GRN (178)

-CC-

ECU "A" PIN#

PIN#

PIN#

1

RED/GRN (5)

PIN# 3 RED/GRN (5)

2

BLK/BLU (1B)

4

PIN#

7

CAVITY PLUG

29

8

CAVITY PLUG

9

CAVITY PLUG

10

CAVITY PLUG

11

CAVITY PLUG

12

CAVITY PLUG

13

TAN/ORG (146)

BLK/BLU (1B)

PIN# 5 RED/GRN (5) 6

BLK/BLU (1B)

PIN#

PIN#

PIN#

PIN# A B C

01

ATTACH SHIELD BRAID TO BOLT BELOW ECU K CONNECTOR INSIDE ECU COVER

TO FRAME HARNESS 3

CAVITY PLUG

73

PUR/WHT (121)

52

CAVITY PLUG

74

YEL/GRN (174)

53

GRN (144)

75

YEL (145)

54

YEL (33)

76

GRN (32)

55

CAVITY PLUG

77

CAVITY PLUG

56

CAVITY PLUG

78

CAVITY PLUG

57

BLK/YEL (130)

79

CAVITY PLUG

58

CAVITY PLUG

80

GRN/YEL (175)

59

CAVITY PLUG

81

CAVITY PLUG

60

CAVITY PLUG

82

WHT/GRN (132)

YEL/ORG (147)

51

30

CAVITY PLUG

31

CAVITY PLUG

32

CAVITY PLUG

33

CAVITY PLUG

34

CAVITY PLUG

35

WHT/BLK (13)

36

CAVITY PLUG

37

WHT/GRN (128)

38

CAVITY PLUG

1

CAVITY PLUG

16

PUR/YEL (154)

31

CAVITY PLUG

46

YEL/GRN (153)

14

CAVITY PLUG

2

BLU/YEL (150)

17

CAVITY PLUG

32

YEL/BLU (151)

47

CAVITY PLUG

15

GRN/YEL (126)

16

CAVITY PLUG

17

CAVITY PLUG

39

CAVITY PLUG

61

BRN/WHT (135)

83

CAVITY PLUG

40

CAVITY PLUG

62

YEL/BLK (177)

84

CAVITY PLUG TAN/GRN (131)

3

GRN/YEL (152)

4

BLU/ORG (158)

18

ORG/YEL (156)

19

BLU/WHT (160)

33

YEL/PUR (155)

34

CAVITY PLUG

48

YEL/ORG (157)

49

CAVITY PLUG

5

ORG/BLU (159)

20

WHT/BLU (161)

35

WHT/RED (56)

50

CAVITY PLUG

18

GRN/WHT (127)

6

CAVITY PLUG

21

CAVITY PLUG

36

CAVITY PLUG

51

CAVITY PLUG

19

CAVITY PLUG

41

CAVITY PLUG

63

BLU/GRN (178)

85

7

TAN (162)

22

CAVITY PLUG

37

BLK (169)

52

RED (170)

20

CAVITY PLUG

42

PNK (180)

64

TAN/YEL (129)

86

CAVITY PLUG

21

CAVITY PLUG

43

CAVITY PLUG

65

CAVITY PLUG

87

YEL/BLU (176)

22

CAVITY PLUG

44

TAN/ORG (122)

66

CAVITY PLUG

88

ORG/BLK (19)

45

CAVITY PLUG

67

CAVITY PLUG

89

CAVITY PLUG

GRA/BLU (179)

68

GRN/BLU (126)

90

BLU/BLK (41)

8

CAVITY PLUG

9

CAVITY PLUG

23 24

RED (57) BLU (165)

38 39

BARE (183) BLK (172)

53 54

BARE (171) RED (173)

10

CAVITY PLUG

25

TAN/BLK (163)

40

BLU/YEL (167)

55

CAVITY PLUG

23

CAVITY PLUG

11

CAVITY PLUG

26

TAN/GRN (164)

41

CAVITY PLUG

56

CAVITY PLUG

24

CAVITY PLUG

46

12

CAVITY PLUG

27

BLU/BLK (166)

42

CAVITY PLUG

57

CAVITY PLUG

25

CAVITY PLUG

47

CAVITY PLUG

69

CAVITY PLUG

91

CAVITY PLUG

13

CAVITY PLUG

28

YEL/RED (181)

43

BLU/GRN (168)

58

CAVITY PLUG

26

BLU/WHT (40)

48

GRN/RED (137)

70

CAVITY PLUG

92

CAVITY PLUG

14

CAVITY PLUG

29

WHT/PUR (182)

44

BLU/WHT (148)

59

CAVITY PLUG

27

CAVITY PLUG

49

CAVITY PLUG

71

CAVITY PLUG

93

CAVITY PLUG

15

CAVITY PLUG

30

CAVITY PLUG

45

BRN/ORG (55)

60

CAVITY PLUG

28

PUR/BLK (120)

50

CAVITY PLUG

72

CAVITY PLUG

94

CAVITY PLUG

ID0340464

222

ELECTRICAL DIAGRAM RT45 T4F ENGINE HARNESS REF PART NO. NUMBER

1

215-2197

QTY

DESCRIPTION

1

ENGINE HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340464

223

224

ELECTRICAL DIAGRAM

PDM

CONSOLE HARNESS RT45 T4F

85

87a

PIN#

87

85

87a

K3

HONGFA

K2

HONGFA

ACCESSORY

HFV9-G

FUEL PUMP

HFV9-G

6 12

30

86

87

30

1 K7

18

1 7

86

3

13

20 F4 GPS IGN

HONGFA HFV11

24

3 F13

30

5

F6

10 F9

30 F7

25

36

3 F11

15 F12

30 F8

31

5

85

87a

42 48

30 F5

19

2

87

85

87a

HONGFA

K4

HONGFA

GPS ATT

HFV9-G

IGNITION

HFV9-G

86

PIN#

PIN#

PUR/RED 15

2

CAVITY PLUG

3

BLU/WHT 40

4

ORG 7

5

CAVITY PLUG

6

ORG/BRN 6

7

BLU/BLK 41

8

CAVITY PLUG

9

PUR 14

10

BLK/RED 1A

11

CAVITY PLUG

12

ORG/WHT 6A

13

RED/BLU 2A

14

PUR 14

15

BLU/YEL 36

16

ORG/BLK 19

17

CAVITY PLUG

18

CAVITY PLUG

19

RED/BLU 2A

20

RED/GRN 5

21

BLK/RED 1A

22

BLU 35

23

ORG/GRN 10

24

ORG/WHT 30

25

RED/BLU 2A

26

ORG/WHT 6A

27

ORG/GRN 10

28

ORG/BLU 11

29

RED/BLU 2A

30

RED/YEL 3

31

RED/BLU 2A

32

ORG/YEL 9A

33

ORG 7

34

RED/ORG 16

35

RED/BLU 2A

36

RED 34

37

ORG/GRN 10

38

CAVITY PLUG

39

WHT/ORG 9

40

CAVITY PLUG

41

BLK/GRN 1E

42

GRY/YEL 39

43

BLK/RED 1A

44

CAVITY PLUG

45

ORG/YEL 9A

46

BLK/RED 1A

47

CAVITY PLUG

48

BLU/YEL 36

87

K8

30

FUSE IDENTIFICATION K2 - FUEL PUMP K3 - ACCESSORY K4 - IGNITION K7 - GPS IGN K8 - GPS ATT F4 - FUEL PUMP F5 - ENGINE ECU F6 - IGN SWITCH F7 - ACCESSORY F8 - IGNITION F9 - ALTERNATOR F11 - GPS F12 - 12V OUTLET F13 - FMS

PIN#

1

30

37 PIN#

43

86

PIN#

12

TAN/ORG (25)

1

BRN (26)

11

BLK/BLU (1B)

2

GRY /BLK (28)

10

PNK (180)

3

BRN/YEL (31)

9

YEL/BLU (176)

4

GRY/BLU (38)

8

GRN/RED (137)

5

GRY/YEL (39)

7

BLU/BLK (41)

6

BLU/WHT (40)

-GG-

-HH-

TO FRAME HARNESS 1

TO FRAME HARNESS 2

3

4

5

6

1

3

4

5

6

12 11 10

9

8

7

12 11 10

9

8

7

1

2

2

1

-CC-

-B-

1 2

-CCCAN GOLD

3 GOLD

YEL (145) GRN (144)

PIN# 1 GOLD

2 GOLD

-FMSPIN# YEL (33) GRN (32)

PIN#

8

CAVITY PLUG

7

CAVITY PLUG

6

GRN (32)

5

YEL (33)

1

RED (34)

2

ORG/WHT (30)

3

BLK/GRN (1E)

4

BLU (35)

-A5 6 7 8 3 4

4 3 2 1

-FMS-

-JJ-

PIN#

TO FRAME HARNESS 3

6

PIN#

03

S2 IGNITION SWITCH

2 1

PIN#

1

RED/BLU (2A)

4

CAVITY PLUG

2

RED/GRN (5)

3

ORG (7)

1 2 3

PIN# 4

6 5 4

4 3

PIN# CAVITY PLUG

1

RED/YEL (3)

5

CAVITY PLUG

2

WHT/BLU (8)

4

WHT/ORG (9)

3

ORG/BRN (6)

ID0340465

225

ELECTRICAL DIAGRAM CONSOLE HARNESS RT45 T4F

CAP

A

BLK/RED (1A)

CAVITY PLUGS

R6 CAN RESISTOR

-A-

A

-B-

B

B

B

B

A

A

A

RED/ORG (16)

-C-

B C

YEL (145)

GRN (144) B

A C

CAVITY PLUG

-D-

J2 PIN#

(3)

J1 EDT

B

TURCK GRA (23)

C

J

TURCK BLU (1B)

D

K

E F

B L

K A

M F H G

J

E

D

C

GOLD

H GOLD

YEL (145)

U1 MICRO MACH CONTROLLER A1

ORG/GRN (10)

A2

BLK/BLU (1B)

A3

CAVITY PLUG

B1

ORG/GRN (10)

B2

BLK/BLU (1B)

B3

CAVITY PLUG

C1

WHT/GRN (17)

C2

WHT (24)

C3

CAVITY PLUG

D1

CAVITY PLUG

D2

GRA (23)

D3

WHT/RED (20)

E1

ORG/PUR (22)

E2

WHT/BLU (8)

E3

GRA/YEL (39)

F1

CAVITY PLUG

F2

GRA/BLU (38)

F3

WHT/BLK (13)

L GRN (32)

M GOLD

YEL (33)

J2 DIAGNOSTIC C3

(4)

(5)

TURCK BLK (10)

BLK/BLU (1B)

TURCK WHT (24)

A3 B3

(2)

GRN (144)

DE F

(1)

G GOLD

B C

TURCK BRN NO CONNECTION

PIN# ORG/GRN (10)

A

A

D3 E3 F3 D2 E2 F2

A2 B2 C2

D1 E1 F1

A1 B1 C1

U1 MICRO MACH CONTROLLER

03

ID0340465

226

ELECTRICAL DIAGRAM CONSOLE HARNESS RT45 T4F

BRN/YEL (31)

B

ORG PNK (7) (180)

A

B

A

C

S5 HORN

A

R3 CAN RESISTOR

YEL/BLU (176)

S7 ENGINE OVERRIDE

B

D2 GRY/YEL (39)

2

BLU/GRN (37)

1

1

2

B

GRN (32)

A

YEL (33) CAVITY PLUG

C

D2 ATTACHMENT NEUTRAL DIODE

U2 - 12 PIN CAVITY PLUG

1

CAVITY PLUG

11

CAVITY PLUG

2

GRN/WHT (21)

10

CAVITY PLUG

3

CAVITY PLUG

9

GRA/BLU (38)

4

GRA/BLK (28)

8

GRA/YEL (39)

5

TAN/ORG (25)

7

WHT/GRN (17)

6

GRN/RED (137)

ORG/GRN (10)

1

12 11 10

2 3

9

4

8

5 6

7

-C-

12

U2 DISPLAY

U2 - 6 PIN 6 5 4

6

BLK/BLU (1B)

1

1 2 3

5

BRN (26)

2

YEL (33)

4

CAVITY PLUG

3

GRN (32)

R8

R7

PIN#

PIN#

7

WHT/GRN (17)

1

CAVITY PLUG

2

BLK/BLU (1B)

PIN#

8

GRA/BLK (28)

1

ORG/GRN (10)

7

GRN/RED (137)

2

ORG/GRN (10)

3

CAVITY PLUG

4

CAVITY PLUG

6

GRA/BLU (38)

3

BLK/BLU (1B)

6

CAVITY PLUG

5

GRA/YEL (39)

4

BLK/BLU (1B)

5

CAVITY PLUG

R8 RESISTOR

R7 RESISTOR

4 3

-D-

CAVITY PLUGS <4>

RED (34)

BLU (35)

BLK/GRN (1E)

1 2

4 3

8

CAVITY PLUG

1 2

PIN#

CAP

WHT/ORG (9)

U4 GPS

A

B

A

B

RED/ORG (16)

BLK/RED (1A)

E1 12V OUTLET

03

ID0340465

227

ELECTRICAL DIAGRAM CONSOLE HARNESS RT45 T4F REF PART NO. NUMBER

1

215-3363

QTY

1

DESCRIPTION

REMARKS

CONSOLE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HARNESS 215-2198 IS OBSOLETED/SUPERSEDED WITH 215-3363 CONSOLE HARNESS. FOR UNITS BEFORE S/N: XXXXXX ORDER 190-2699 RT45 CONSOLE HARNESS KIT WHEN WHEN REPLACING THE 215-2198 CONSOLE HARNESS.

NOTE:

03

ID0340465

228

ELECTRICAL DIAGRAM RT45 T4F SENDER HARNESS

TO R2 FUEL SENDER BRN (26)

1 GRA/BLK (28)

BRN (26)

1

2

TO S10 HYDRAULIC TEMPERATURE SWITCH

GRA/BLK (28)

TO FRAME HARNESS

01

ID0341843

229

ELECTRICAL DIAGRAM RT45 T4F SENDER HARNESS REF PART NO. NUMBER

1

213-190

QTY

1

DESCRIPTION

REMARKS

SENDER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341843

230

ELECTRICAL DIAGRAM RT45 T4F BACKUP ALARM HARNESS

BLACKUP ALARM LS2 B

A

TAN/RED (34)

BLK/RED (1A)

BACKUP ALARM SWITCH S6 ORG TAN/RED (7) (34) CAP

B

A

CAVITY PLUGS 2 1

3 2 4 1

3 4

CAVITY PLUG

ORG (7) 4 1 3 2

BLK/RED (1A) 4

1

ORG/GRN (10) AUXILIARY POWER

1 2

4 3

CAVITY PLUG

3 2 4 1

1

BLK/RED (1A)

ORG/GRN (10) ORG (7)

TO FRAME HARNESS (AUXILIARY POWER)

01

ID0341844

231

ELECTRICAL DIAGRAM RT45 T4F BACKUP ALARM HARNESS REF PART NO. NUMBER

1

215-1571

QTY

1

DESCRIPTION

REMARKS

BACKUP ALARM HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341844

232

ELECTRICAL DIAGRAM

RT45 T4F TOW VALVE JUMPER HARNESS

TO TOW VALVE L2

ORG/BLU (29)

BLK (1) A B

1

ORG/BLU (29)

BLK (1)

TO FRAME HARNESS

01

ID0341845

233

ELECTRICAL DIAGRAM

RT45 T4F TOW VALVE JUMPER HARNESS REF PART NO. NUMBER

1

214-561

QTY

1

DESCRIPTION

REMARKS

TOW VALVE JUMPER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341845

234

ELECTRICAL DIAGRAM ROTO WITCH IV HARNESS

YEL/BLU (47)

ORG (7)

W R G BK YEL/GRA (46)

BLK/RED (1A)

1

D C B A BLK/RED (1A) YEL/BLU (47)

01

ORG (7)

YEL/GRA (46)

ID0323019

235

ELECTRICAL DIAGRAM ROTO WITCH IV HARNESS REF PART NO. NUMBER

1

214-933

QTY

1

DESCRIPTION

REMARKS

ROTO WITCH HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323019

236

ELECTRICAL DIAGRAM A323 BACKHOE BACKHOE HARNESS

ORG/PUR (22)

ORG/BLK (19)

BLK/RED (1A)

ORG/BLU (29)

CAVITY PLUG

ORG (7)

F

E

D

C

B

A

BACKHOE SEAT SWITCH WHT/RED (43)

A

TO FRAME HARNESS ORG (7)

B C

BLK/RED (1A)

1

BACKHOE LOCKOUT VALVE 2 (FOR OPTIONAL HYDRAULIC REMOTE CROWD)

WHT/BLU (45)

CAP

A

ORG/BLU (29)

1 1 2

2

B

BLK/RED (1A)

TOW VALVE SWITCH WHT/BLU (45)

6 PIN CONTROLLER CAVITY PLUG

1

WHT/BRN (44)

1

6 2

1

4

5

BACKHOE LOCKOUT VALVE 1

3

WHT/RED (43)

ORG (7)

BLK/RED (1A)

A B

A

A

YEL (42)

1 42 5 3

CAP

BACKHOE WORK LIGHTS

CAP

1

YEL (42)

A

A

A

CAVITY PLUGS

B

B

ENGINE STOP SWITCH

A

BLK/RED (1A)

B

ORG (7)

B

B

WHT/BRN (44)

A

BLK/RED (1A)

BACKHOE LOCKOUT RELAY WHT/BLU (45)

BLK/RED (1A)

B

CAVITY PLUG

2

2

BLK/RED (1A)

B

ORG (7)

2 1 4

3 4

ORG/PUR (22)

2

1

ORG/BLK (19)

ORG (7) 1 2

CAP

BLK/RED (1A)

TO BACKHOE THROTTLE HARNESS

02

7 4

5

6

8 1

2

3

ORG (7)

BACKHOE WORK LIGHT SWITCH YEL (42)

ID0340472

237

ELECTRICAL DIAGRAM A323 BACKHOE BACKHOE HARNESS REF PART NO. NUMBER

1

215-2235

QTY

1

DESCRIPTION

REMARKS

BACKHOE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0340472

238

ELECRICAL DIAGRAM A323 BACKHOE THROTTLE HARNESS

YEL/GRN (174)

BRN/YEL (125)

GRN/BLU (126

GRN/YEL (175)

DIGITAL THROTTLE ENABLE SWITCH

BRN/YEL (125)

GRN/WHT (127)

WHT/GRN (128)

3

2

1 8

3

2

1 8

6

5

4 7

6

5

4 7

S16

DIGITAL THROTTLE SWITCH

S15 ORG (7)

BLK/RED (1A)

1

BLK/RED (1A)

2

TO BACKHOE HARNESS

1

ORG (7)

YEL/GRN (174)

02

3 2 1

CAVITY PLUG

4 5 6

GRN/YEL (175)

WHT/GRN (128)

TO FRAME HARNESS

GRN/WHT (127) GRN/BLU (126)

ID0340473

239

ELECRICAL DIAGRAM A323 BACKHOE THROTTLE HARNESS REF PART NO. NUMBER

1

215-2236

QTY

1

DESCRIPTION

REMARKS

BACKHOE THROTTLE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0340473

240

ELECTRICAL DIAGRAM RT45 T4F LIGHT HARNESS

TO FRAME HARNESS CAVITY PLUG CAVITY PLUG

RED (2A) 1 2 3

6 5 4

CAVITY PLUG

ORG (7) BLK (1)

K5 WORKLIGHT RELAY ORG (7)

S11 WORKLIGHT SWITCH

86 RED (2A)

30 87a 87 85

PUR/BLK (54)

PUR/WHT (51) BLK (1)

F10 WORKLIGHT FUSE

6

3

5 4 7

2 1 8

PUR (52)

PUR/WHT (51) A B

PUR (52)

DS3 WORKLIGHT

1

PUR/BLK (54) A B BLK (1)

DS2 WORKLIGHT

PUR/BLK (54) A B BLK (1)

PUR/BLK (54)

A B

BLK (1)

DS1 WORKLIGHT

01

ID0341847

241

ELECTRICAL DIAGRAM RT45 T4F LIGHT HARNESS REF PART NO. NUMBER

1

213-212

QTY

DESCRIPTION

1

LIGHT HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341847

242

ELECTRICAL DIAGRAM RT45 T4F STARTER CABLE

BT1 TO BATTERY

TO MAIN FUSE HOLDER

1

B1 TO STARTER

01

ID0340466

243

ELECTRICAL DIAGRAM RT45 T4F STARTER CABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

STARTER CABLE

215-2225

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340466

244

ELECTRICAL DIAGRAM RT45 T4F ALTERNATOR CABLE

TO ALTERNATOR B+

BLUE TAPE

1

BLUE TAPE

TO ALTERNATOR FUSE

01

ID0340467

245

ELECTRICAL DIAGRAM RT45 T4F ALTERNATOR CABLE REF PART NO. NUMBER

1

215-2226

QTY

1

DESCRIPTION

REMARKS

ALTERNATOR CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340467

246

ELECTRICAL DIAGRAM RT45 T4F PREHEAT CABLE

TO PREHEAT RELAY

1

TO PREHEAT FUSE

01

ID0340468

247

ELECTRICAL DIAGRAM RT45 T4F PREHEAT CABLE REF PART NO. NUMBER

1

215-2227

QTY

DESCRIPTION

1

PREHEAT CABLE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340468

248

ELECTRICAL DIAGRAM RT45 T4F BATTERY NEG CABLE

BT1 TO BATTERY

1

S1 TO BATTEY DISCONNECT

01

ID0340469

249

ELECTRICAL DIAGRAM RT45 T4F BATTERY NEG CABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

BATTERY NEG CABLE

215-2228

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340469

250

ELECTRICAL DIAGRAM RT45 T4F ENGINE PREHEAT HARNESS

TO PREHEAT RELAY RED (57)

1

RED (57)

01

RED (57)

TO ENGINE GLOW PLUG CONNECTOR ID0340470

251

ELECTRICAL DIAGRAM RT45 T4F ENGINE PREHEAT HARNESS REF PART NO. NUMBER

1

215-2229

QTY

1

DESCRIPTION

REMARKS

ENGINE PREHEAT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340470

252

ELECTRICAL DIAGRAM RT45 T4F GROUND STRAP

TO ENGINE BLOCK GROUND (NEAR STARTER)

TO TRACTOR FRAME

01

ID0341848

253

ELECTRICAL DIAGRAM RT45 T4F GROUND STRAP REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341848

254

ELECTRICAL DIAGRAM A322 BACKHOE BACKHOE JUMPER HARNESS

TO TOW SWITCH S12 ORG/BLU (29)

ORG (7) A B

1

A B

ORG/BLU (29)

ORG (7)

TO BACKHOE HARNESS

01

ID0341850

255

ELECTRICAL DIAGRAM A322 BACKHOE BACKHOE JUMPER HARNESS REF PART NO. NUMBER

1

214-600

QTY

1

DESCRIPTION

REMARKS

BACKHOE JUMPER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341850

256

ELECTRICAL DIAGRAM RT45 T4F GROUND CABLE

TO ENGINE BLOCK GROUND NEAR STARTER

1

S1 TO BATTEY DISCONNECT

01

ID0340471

257

ELECTRICAL DIAGRAM RT45 T4F GROUND CABLE REF PART NO. NUMBER

1

215-2232

QTY

DESCRIPTION

1

GROUND CABLE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340471

258

ELECTRICAL DIAGRAM RT45 T4F GROUND STRAP

TO STEERING MOTOR MOUNTING PLATE SCREW

TO S5 HORN BUTTON MOUNTING STEM

01

ID0352108

259

ELECTRICAL DIAGRAM RT45 T4F GROUND STRAP REF PART NO. NUMBER

1

215-2289

QTY

DESCRIPTION

REMARKS

1

GROUND STRAP

STATIC GROUND FOR HORN BUTTON

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0352108

260

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) RT45

2

1

3

01

ID0593914

261

ELECTRICAL DIAGRAM

SUNBELT GPS KIT (ZTR M7-LITE) RT45 REF PART NO. NUMBER

QTY

190-2531 1 215-3228 2 215-2421 3 215-3248

SUNBELT GPS KIT (ZTR M7-LITE) 1 TELEMATICS UNITED RENTALS (ZTR M7 LITE) 1 ZTR JUMPER HARNESS 1 SUNBELT ZTR GPS UNIT MOUNTING HARDWARE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0593914

262

NOTES:

ID0134963

263

ACCESSORIES

264

LIGHT KIT RT40/45

3

5 2 7 8

6 1

9

4

01

ID0454162

265

LIGHT KIT RT40/45

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

191-429 217-007 323-596 323-595 217-762 107-087 331-568 105-814 215-489 116-203

QTY

DESCRIPTION

LIGHT KIT 3 WORKING LIGHT (CLEAR, RECT) 2 FRONT LIGHT BRACKET 1 REAR LIGHT BRACKET 1 ROCKER SWITCH (SPDT) 6 U-BOLT (3/8-NC X 5") 3 LIGHT BAR 12 FLG LOCKNUT (3/8-NC) 1 RALLY WRAP (3/8", SOLD PER 1"") 4 GROMMET (9/16")

REMARKS

INCLUDES REF NO.'S 1-9 AND ALL LISTED IN NOT SHOWN

USE 27"

NOT SHOWN:

157-645 213-212 214-103 214-104 217-811 217-826 700-065

6 WEATHER-PAC SEAL (2.80MM) 1 HARNESS, 2-POST LIGHT 3 MALE CONNECTOR (2-WAY) 3 PACKARD MALE TERMINAL 1 FUSE (ATC, 15 AMP) MINI RELAY (SPD) 1 WORKLIGHTS ON/OFF

FOOTNOTES:

NOTE:

01

ID0454162

266

FRONT COUNTERWEIGHT

10

11

1

11 2

3 10

12

4

5

7

9 6 8

A

809-516

267

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

100-267 313-135 1 313-134 1 313-103 1 313-107 1 301-8575 2 181-398 2 375-080 AR 105-422 2 105-372 2 105-830 28 105-833 16 301-8576 2

DESCRIPTION

REMARKS

FRONT COUNTERWEIGHT KIT RIGHT SIDE PLATE LEFT SIDE PLATE COUNTERWEIGHT FRAME WEIGHT MOUNT BOLT SPACER (2.750) SPACER COUNTERWEIGHT (100 LBS) WASHER (3/4") LOCKNUT (3/4-NC) FLG LOCK BOLT(1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) SPACER (6.250)

INCL REF NO.'S 1 THRU 6 & 8 THRU 12. SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. WEIGHTS (REF. NO. 7) MUST BE ORDERED SEPARATELY. 2. IF USING 4 WEIGHTS USE 2 EACH OF 301-8576 AND 181-398.

181-398.

IF USING 8 WEIGHTS USE TWO EACH OF 301-8575 AND

NOTE:

A

809-516

268

BACKUP ALARM KIT

3

3

8

7

7

4 2

2

1 6 6

02

8

5

ID0229353

269

BACKUP ALARM KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1508 300-6090 106-381 106-386 306-602 217-703 106-058 106-040 105-215

QTY

1 2 2 1 1 2 2 2

DESCRIPTION

BACKUP ALARM KIT SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) ALARM OMNI LEVER SWITCH BOLT (#6-32 X 1-1/8", RD SLT) EXT STAR WASHER (#6) NUT (#6-32)

REMARKS

INCLUDES REF NO.'S 1-8 & ITEMS LISTED AS NOT SHOWN REFER TO FOOTNOTE 1

NOT SHOWN:

214-103 214-104 157-645 215-1571

1 (2-WAY) MALE CONNECTOR 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 BACKUP ALARM HARNESS

FOOTNOTES:

1. SWITCH BRACKET (300-6090) REQUIRES USING EXISTING PUMP HARDWARE FOR MOUNTING. NOTICE: USE LOCTITE 271, OR EQUIVALENT, WHEN RE-INSERTING HARDWARE AFTER MOUNTING SWITCH BRACKET.

NOTE:

02

ID0229353

270

NOTES:

ID0134963

271

MISCELLANEOUS

272

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

273

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

274

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

275

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

276

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

277

278

RT45 T4 Related Publications Component

Ass'y

P/N

Model: RT45 T4 RT45 T4 RT45 T4

Parts Manual Operators Manual Repair Guide (Service Manual)

053-2743 053-2746

Engine: Deutz Deutz Deutz

Parts Manual D2.9L4 Operators Manual D2.9L4 Sevice (Shop) Manual D2.9L4

195-1770 195-1770 195-1770

Service (Shop) Manual - 44 Ls Front, Ends Service (Shop) Manual - 44 Ls Front, Begins Service (Shop) Manual - 44 Ls Rear Service (Shop) Manual - 44 Ls Rear Steer

161-081 161-138 161-111 161-199

Differential: Dana Dana Dana Dana

055-021 055-021 055-021 055-021

Filters Engine: Air Filter Parts Ass’y: Element (primary) Element (secondary) Oil Filter Element (spin-on) - Deutz Fuel Filter:

Element (Main) Deutz D2.9L4 Element (Pre-Filter w/ water seperator) Deutz D2.9L4

194-297 194-759 194-758 195-849 195-1950 195-1825

Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) Oil Strainer (24S-20SF)

159-074 110-336

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) O-ring Repair Kit - Field Service (46 different O-rings)

01

190-051 190-052

ID0342826

279

ID0040564

280

ID0135281