Ditch Witch RT40 Hydrostatic Tractor Parts Manual 053-131 PDF

RT40

Hydrostatic

Parts Manual

Issue 26

053-131

1

RT40

Hydrostatic ISSUE NO. 26PL-09/19 For Replacement Copy Order P/N 053-131

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT40H Tractor

Copyright 2004, 2005, 2006, 2007, 2008, 2011, 2012, 2014, 2015, 2016, 2017, 2019

by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS _______________________ Decals

Location....................................................... 8

Engine Components

Air Filter System .............................30, 32, 34 Cold Start Kit ............................................ 40 Engine Cooling System ............................. 36 Engine.............................................14, 16, 18 Engine Mounts ......................................... 20 Fuel Tank & Lines ..................................... 38 Manifold Muffler Kit ................................ 26 Muffler .................................................22, 24 Muffler Shield Kit (w/o muffler) ............... 28

Powertrain

Carrier – Dana 44 LS .................................... 66 Differential – Dana 60 HD LS ........................ 68 Drive Line ................................................. 48 Front Differential – Dana 44........................ 52 Front Differential – Dana 60 HD .................. 56 Front Differential Mount .......................... 50 Front Differential Mount – Dana 60 HD....... 54 Ground Drive Gearbox ............................. 44 Ground Drive Gearbox – Dana 60 Option .... 46 Rear Axle – Dana 60 HD Option ..................... 70 Rear Differential – Dana 44 ......................... 58 Rear Steer Differential .............................. 60 Rear Steer Differential – Dana 60 ............... 64 Rear Steer Diff. Mount – Dana 60 HD ......... 62

Frame Components

2 Post ROPS ............................................. 106 Backfill Blade ........................................... 102 Console ..................................................... 90 Console & Steps ...................................86, 88 Fender & Covers, Left ....................78, 80, 82 Fender & Covers, Right ............................ 84 Firewall ..................................................... 92 Hood & Panels......................................74, 76 Pump Mount ............................................ 96 Seat ........................................................... 94 Tilt Backfill Blade (64”) ........................... 104 Tire / Tube / Wheel – Dana 44 ................... 98 Tire / Tube / Wheel – Dana 60 ................. 100

Control Components

Attachment Drive Controls .................... 116 Foot Control ............................................ 112 Ground Drive Controls ........................... 114 Hand Throttle ......................................... 110 Parking Brake .................................. 118, 120 Rear Steer Indicator ............................... 122

ID0135123

6

CONTENTS _______________________ Hydraulics

Attachment Drive Hydraulics ................. 136 Attachment Tilt/Swing Conversion Kit ... 138 Auxiliary Manifold – Optional ................... 142 Backfill Blade Hydraulics ........................ 150 Tilt Blade Hydraulics ............................... 152 Ground Drive Hydraulics ................. 132, 134 Control Valve .......................................... 160 Control Valves ................................ 162, 164 Cylinder – 2.5” x 1.25” x 5” ......................... 174 Cylinder – 2” x 1” x 2.5” .............................. 166 Cylinder – 2” x 1” x 4” ................................ 170 Cylinder – 2” x 1” x 5” ................................ 172 Cylinder Non-Std. – 2” x 1” x 3” ................. 168 Manifold Hydraulics – Optional ................ 140 Motor ..................................................... 156 Pump ...................................................... 158 Oil Cooler & Filter Hydraulics .................. 126 Pump & Reservoir ........................... 128, 130 Rear Steer Hydraulics ............................. 148 Steering Hydraulics ................................ 146 Tow Valve Hydraulics ............................. 144 Trick Quick Coupler ................................ 154

Electrical

*See Technical Supplement for further Electrical Information ................. #053-135

Accessories

Backup Alarm Kit .................................... 184 Front Counterweight .............................. 180 Personnel Protection Kit ........................ 182

Miscellaneous

Bolt/Nut Torque Chart ........................... 188 Filters ...................................................... 194 Optional Kits ........................................... 194 Related Publications ............................... 194 Replacement O-Ring Chart ..................... 193 Warranty Registration ............................ 196

ID0135123

7

DECALS

8

DECAL LOCATION RT40

17

23

UNDER SEAT CONSOLE

28

7 15

30 25 26

22 29

18

12 11

BATTERY 13

4 20

07

10

1

19 ID0092019

9

DECAL LOCATION

2

RT40

3

31

9

16

14 37 34

35 38

8 33 24

27

19 36

4

32

29 11

21 WITH SEAT DECK RAISED

6

INSIDE FACE OF ACCESS PANEL 5

07

ID0092019

10

DECAL LOCATION RT40

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

275-967 273-267 273-423 273-475 273-487 273-542 273-543 273-548 270-1410 273-549 274-220 274-291 274-318 274-375 274-442 274-750 274-736 274-822 275-023 275-033 275-070 273-553 275-120 275-148 275-303 275-310 275-361 275-449 275-497 700-128 700-196 700-199 700-200 700-201 700-203 700-205 700-226 273-599 274-087 274-751 273-678

QTY

1 1 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - RT40 DITCH WITCH BATTERY CAUTION HOT PARTS NOTICE - READ MANUAL WARNING FALL POSSIBLE RELAY/FUSE DECAL FUSE DECAL RT40 LUBE CHART MAIN FUSE MAIN FUSE INTERLOCK DISPLAY SOUND POWER 10 TIE DOWN LOCATION MASTER DISCONNECT LIFT LOCATION BFB TILT FUNCTION ATTACHMENT CONTROL TEST PORT FUNCTION OIL LEVEL NOTICE ELECTRICAL SYSTEM WARNING RUNAWAY MANIFOLD RESERVOIR (THF) FUEL TANK (DIESEL) WARNING ROLLOVER DITCH WITCH EMBLEM PARKING BRAKE DITCH WITCH LOGO PLACARD OIL DRAIN-ID THROTTLE CONTROL STACKED DITCH WITCH LOGOTYPE LEFT RT40 MODEL ID W/ STRIPE RIGHT RT40 MODEL ID W/ STRIPE CONSOLE DECAL IGNITION DECAL CONTROL VALVE CONTROL VALVE NOTICE MOUNTING HOOD REAR STEER INDICATOR REAR STR. FUNCTION NOTICE LOCK FILTER

REMARKS

NOT PART OF KIT, OLD STYLE SEE FOOT NOTE 1

SEE FOOT NOTE 2

USE W/O REAR STEER USE W/ REAR STEER, SEE FOOTNOTE 1 USE W/ REAR STEER, SEE FOOTNOTE 1 USE W/ REAR STEER, SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. USED WITH TILT BACKFILL BLADE.

07

ID0092019

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40______

9 8

13

3 1

6

11 10

SEE FOOTNOTE 2

5

12 7 23 21

12

20 14

7 4

2 17 16 19

04

22

18

15

ID0203977

15

DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40______ REF PART NO. NUMBER

QTY

1 195-1090 2 306-609 3 194-763 4 170-445 5 194-570 6 195-807 7 105-806 8 105-073 9 105-839 10 105-058 11 105-062 12 194-413 13 195-849 14 215-304 15 325-168 16 362-628 17 106-386 18 325-167 19 106-989 20 105-117 21 106-328 22 178-973 23 105-003

1 1 1 1 1 1 7 8 8 1 2 1 1 1 1 1 4 1 3 2 1 3 1

DESCRIPTION

ENGINE, DUETZ D2011LO3o (RT40) HIGH FREQUENCY HORN MOUNT PLATE BELT OIL FILL CAP FUEL FILTER ELEMENT (PRIMARY) SCREW (M8-1.25 X 25MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) BELLEVILLE WASHER (1/2") BOLT (1/2-NC X 1-1/2", FER) FLYWHEEL/PUMP COUPLING ELEMENT (12NF,3.562" SPIN-ON) BAT CABLE (4 GA X 13", BLK) GUARD BRACKET SPACER GUARD FLG LOCKNUT (M8-1.25) GUARD BRACKET FLG LK SCREW (M8-1.25 X 35MM) WASHER (5/16") SCREW (M8-1.25 X 40MM) SPACER FLG LOCKNUT (5/16-NC)

REMARKS

OBSOLETE, T4I DEUTZ D2011L030 MOUNT HORN ON NUT SIDE OF MANIFOLD

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE EXISTING HARDWARE FROM STARTER AND FIREWALL

NOT SHOWN:

165-744 194-556 213-189 194-548 194-095 196-275 195-1389 215-1549

FUEL PUMP GASKET FUEL INJECTOR ALTERNATOR STARTER FUEL FILTER (05H-05H, IN-LINE) MUFFLER FUEL LIFT PUMP STARTER SOLENOID COVER

SEE FOOTNOTE 2.

SERVICE PART & SEE FOOTNOTE 3.

FOOTNOTES:

1. LOCTITE RC271 (RED) OR RC680 (GREEN) 2. SEE "MUFFLER" PARTS PAGE ID0176856 FOR COMPONENTS 3. IF FUEL LIFT PUMP 195-1389 IS USED THE IN-LINE FILTER WILL NOT BE REQUIRED.

NOTE:

04

ID0203977

16

DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40_C60001507 ENDS WITH S/N CMWRT40______

9 8

13

1 10

11

6 SEE FOOTNOTE 2

5 3 12 7

4 12 17 17 7

14

20 21

16

20 22 18

17

2

15 19

06

ID0159822

17

DEUTZ DIESEL ENGINE

BEGINS WITH S/N CMWRT40_C60001507 ENDS WITH S/N CMWRT40______ REF PART NO. NUMBER

QTY

1 195-1063 2 306-609 3 194-763 4 170-445 5 194-570 6 195-807 7 105-806 8 105-073 9 105-839 10 105-058 11 105-062 12 194-413 13 195-849 14 215-304 15 325-168 16 362-628 17 106-386 18 325-167 19 106-989 20 105-117 21 106-328 22 178-973

1 1 1 1 1 1 7 8 8 1 2 1 1 1 1 1 3 1 1 2 1 1

DESCRIPTION

ENGINE HIGH FREQUENCY HORN MOUNT PLATE BELT OIL FILL CAP FUEL FILTER ELEMENT (PRIMARY) SCREW (M8-1.25 X 25MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) BELLEVILLE WASHER (1/2") BOLT (1/2-NC X 1-1/2", FER) FLYWHEEL/PUMP COUPLING ELEMENT (12NF,3.562" SPIN-ON) BAT CABLE (4 GA X 13", BLK) GUARD BRACKET SPACER GUARD FLG LOCKNUT (M8-1.25) GUARD BRACKET FLG LK SCREW (M8-1.25 X 35MM) WASHER (5/16") SCREW (M8-1.25 X 40MM) SPACER

REMARKS

OBSOLETE, T2 DEUTZ F3M2011 MOUNT HORN ON NUT SIDE OF MANIFOLD

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE EXISTING HARDWARE FROM STARTER AND FIREWALL

NOT SHOWN:

165-744 194-556 213-189 194-548 194-095 196-275 195-1389

FUEL PUMP GASKET FUEL INJECTOR ALTERNATOR STARTER FUEL FILTER (05H-05H, IN-LINE) MUFFLER FUEL LIFT PUMP

SEE FOOTNOTE 2.

SERVICE PART & SEE FOOTNOTE 3

FOOTNOTES:

1. LOCTITE RC271 (RED) OR RC680 (GREEN) 2. SEE "MUFFLER" PARTS PAGE ID0176856 FOR COMPONENTS 3. IF FUEL LIFT PUMP 195-1389 IS USED THE IN-LINE FILTER WILL NOT BE REQUIRED.

NOTE:

06

ID0159822

18

DEUTZ DIESEL ENGINE

ENDS WITH S/N CMWRT40_C60001515

8

13

10

1

6

9 11

5 3 12 4

7 12 17 14 7

20

24

17 20 21

16

23 17 22

2

18

15 19

10

ID0012886

19

DEUTZ DIESEL ENGINE

ENDS WITH S/N CMWRT40_C60001515 REF PART NO. NUMBER

QTY

1 194-529 2 306-609 3 194-763 4 170-445 5 194-570 6 195-807 7 105-806 8 105-073 9 105-839 10 105-058 11 105-062 12 194-413 13 195-849 14 215-304 15 325-168 16 362-628 17 106-386 18 325-167 19 106-989 20 105-117 21 107-492 22 178-973 23 105-866 24 105-003

1 1 1 1 1 1 7 8 8 1 2 1 1 1 1 1 5 1 3 2 1 3 1 1

DESCRIPTION

F3M2011 DEUTZ ENGINE HIGH FREQUENCY HORN MOUNT PLATE BELT OIL FILL CAP FUEL FILTER ELEMENT (PRIMARY) SCREW (M8-1.25 X 25MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) BELLEVILLE WASHER (1/2") BOLT (1/2-NC X 1-1/2", FER) FLYWHEEL/PUMP COUPLING ELEMENT (12NF,3.562" SPIN-ON) BAT CABLE (4 GA X 13", BLK) GUARD BRACKET SPACER GUARD FLG LOCKNUT (M8-1.25) GUARD BRACKET FLG LK SCREW (M8-1.25 X 35MM) WASHER (5/16") SCREW (M8-1.25 X 35MM,ALL THD) SPACER FLG LK BOLT (5/16-NC X 1.250") FLG LOCKNUT (5/16-NC)

REMARKS

OBSOLETE MOUNT HORN ON NUT SIDE OF MANIFOLD

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE EXISTING HARDWARE FROM STARTER AND FIREWALL

NOT SHOWN:

165-744 194-556 213-189 194-548 194-095 195-1389

FUEL PUMP GASKET FUEL INJECTOR ALTERNATOR STARTER FUEL FILTER (05H-05H, IN-LINE) FUEL LIFT PUMP

SERVICE PART & SEE FOOTNOTE 2

FOOTNOTES:

1. LOCTITE RC271 (RED) OR RC680 (GREEN) 2. IF FUEL LIFT PUMP 195-1389 IS USED THE IN-LINE FILTER WILL NOT BE REQUIRED.

NOTE:

10

ID0012886

20

ENGINE MOUNTS

RT40 BEGINS WITH S/N XK70001903

3

22

19 SEE F/N #1

7

12 15

20

1

4 5

10 SEE F/N #1

11

2 8 14

18

13 9

6

16 17

21

23 21

08

ID0011823

21

ENGINE MOUNTS

RT40 BEGINS WITH S/N XK70001903 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

7 1 4 1 2 2 1 1 2 2 2 2 1 4 4 2 4 1 2 7 4 1 4

106-597 323-050 106-596 300-4445 118-132 116-496 323-051 323-052 105-475 106-210 105-071 106-806 105-833 106-198 106-162 106-389 106-386 323-053 106-598 105-990 106-096 300-4552 106-743

DESCRIPTION

LK SCREW (M14-2.00X40MM,EPXY) RIGHT MOUNT BRACKET LK SCREW (M14-2.00X30MM,EPXY) LEFT FRONT ENGINE MOUNT SHOCK MOUNT SHOCK MOUNT RIGHT ENGINE MOUNT LEFT ENGINE MOUNT WASHER (1/2") BOLT (1/2-NC X 3") WASHER (1/2") FLG LK SCREW (M12-1.75 X 25MM) FLG LOCKNUT (1/2-NC) FLG LOCKNUT (1/2-NC, GD8) FLG SCREW (M8-1.25 X 20MM, GD8) WASHER (M8) FLG LOCKNUT (M8-1.25) LEFT ISOLATOR MOUNT WASHER (9/16" HARDENED) LOCK WASHER (9/16") FLG BOLT (1/2-NC X 1-3/4",GD8) RT. FRONT ENG. MOUNT WASHER (.531", HARDENED)

REMARKS

FOOTNOTE 1 AND 2 FOOTNOTE 1 AND 2 FOOTNOTE 1, & 6 SUPERSEDES 323-054

FOOTNOTE 1 FOOTNOTE 1 FOOTNOTE 5 FOOTNOTE 4 FOOTNOTE 5 FOOTNOTE 3

FOOTNOTE 3 FOOTNOTE 1, & 6 SUPERSEDES 300-2192

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA: CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14X 2.0) TO REMOVE PAINT; CLEAN WITH SAFETY SOLVENT; DRY WITH COMPRESSED AIR. 2. ALL METRIC ENGINE MOUNTING BOLTS, TORQUE TO 100 FT. LBS. 3. ALL 1/2"-NC FLANGED FACE ENGINE MOUNTING BOLTS : TORQUE TO 110-120 FT. LBS. 4. TORQUE TO 35 FT. LBS.; LOCTITE 242.

5. TORQUE TO 175 FT. LBS.; LOCTITE 271 OR 277 6. USE 300-4445 & 300-4552 FOR ALL REPLACEMRNTS; DO NOT MIX/MATCH SUPERSEDED MOUNTS AND NEW MOUNTS.

08

ID0011823

22

MUFFLER

ENDS WITH S/N CMWRT40_E60001232

8

5 9

5 2

3

6

10 6

2 10

2

7 1

06

4

ID0020295

23

MUFFLER

ENDS WITH S/N CMWRT40_E60001232 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 3 1 1 2 5 4 1 1 5

194-438 106-078 324-625 194-579 194-580 106-083 105-823 194-578 194-533 105-117

DESCRIPTION

EXHAUST GASKET NUT (M8-1.25) MUFFLER BRACKET EXHAUST TUBE EXHAUST CLAMP SCREW (M8-1.25 X 20MM) FLG LK BOLT (5/16-NC X 3/4") EXHAUST STACK MUFFLER WASHER (5/16")

REMARKS

TORQUE TO 20 FT. LBS. TORQUE TO 25 FT. LBS.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0020295

24

MUFFLER

BEGINS WITH S/N CMWRT40_E60001229

15

19 18 20

6

5

16 7

4

2 13 10

17 14 8

9

8

9 1

3 8

11

9 12

01

ID0176856

25

MUFFLER

BEGINS WITH S/N CMWRT40_E60001229 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

190-1105 196-276 106-380 106-574 196-275 165-727 106-139 105-894 105-095 106-231 300-3145 300-3142 362-774 105-284 105-085 105-845 328-466 184-820 300-2591 105-825 105-856

QTY

DESCRIPTION

MANIFOLD HEAT SHIELD KIT 1 EXHAUST ELBOW 1 FLG LK SCREW (M8-1.25 X 16MM) 4 CLIP NUT (M6-1.00) 1 MUFFLER (EXPORT) 3 EXHAUST MANIFOLD GASKET 6 STUD BOLT (M10-1.50 X 42MM) 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 9 WASHER (1/4") 9 SCREW (M6-1.00 X 16MM) 1 MUFFLER SHEILD (REAR) 1 MUFFLER SHIELD (FRONT) 1 BOTTOM SHIELD 4 WASHER (3/16") 4 LOCKNUT (1/4"-NC) 3 FLG LOCKNUT (3/8-NC) 1 HEAT DEFLECTOR 4 SPACER 1 MUFFLER HEAT SHIELD 3 FLG LK BOLT (3/8-NC X 3/4) 4 BOLT (1/4-NC X 1 1/4")

REMARKS

INCLUDES REF NO.'S 14-20

BEGINS WITH S/N CMWRT40_H70001585

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0176856

26

MANIFOLD MUFFLER KIT 18 19 27

20

9 21 24

23

27

25 26

10

13 12

9 5

7

14 11

4 33

32 3

4

15

16 17

17 15

17

1

15

9

6

15 28

31 29

8

06

22

34

17 2

30

ID0159066

27

MANIFOLD MUFFLER KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

QTY

DESCRIPTION

190-1102 MANIFOLD MUFFLER KIT 196-276 1 EXHAUST ELBOW 300-2464 1 MANIFOLD BRACKET 300-2465 1 HYDRAULIC FILTER BRACKET 106-380 3 FLG LK SCREW (M8-1.25 X 16MM) 110-856 1 BOLT-ON CLAMP (1-5/8") 116-335 1 BULK HOSE (1", SOLD PER FT) 116-335 30 BULK HOSE (1", SOLD PER FT) 115-813 1 ABRASION SLEEVE (1.59" X 36") 105-825 5 FLG LK BOLT (3/8-NC X 3/4) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 196-275 1 MUFFLER (EXPORT) 165-727 3 EXHAUST MANIFOLD GASKET 106-139 6 STUD BOLT (M10-1.50 X 42MM) 105-894 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 105-095 9 WASHER (1/4") 155-230 1 S/O COUPLER (16S-16H45) 106-231 9 SCREW (M6-1.00 X 16MM) 362-1068 1 HOLE COVER 300-2522 1 BRACKET 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX) 300-2591 1 MUFFLER HEAT SHIELD 184-820 4 SPACER 328-466 1 HEAT DEFLECTOR 105-856 4 BOLT (1/4-NC X 1 1/4") 105-284 4 WASHER (3/16") 105-085 4 LOCKNUT (1/4"-NC) 105-845 3 FLG LOCKNUT (3/8-NC) 105-834 1 FLG LOCKNUT (3/8-NC) 110-332 1 BOLT-ON CLAMP (1-5/8") 110-030 3 CABLE TIE (1/16" TO 4") 362-774 1 BOTTOM SHIELD 300-3142 1 MUFFLER SHIELD (FRONT) 300-3145 1 MUFFLER SHEILD (REAR) 106-574 4 CLIP NUT (M6-1.00)

REMARKS

INCLUDES REF NO.'S 1-34

USE 1 @ 36" INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105

INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105 INCLUDED IN MUFFLER HEAT SHIELD KIT 190-1105

BEGINS WITH S/N CMWRT40_H70001585

NOT SHOWN:

190-1105

MUFFLER HEAT SHIELD KIT

INCLUDES REF NO.'S 9 (3X) & 21 - 27

FOOTNOTES:

NOTE:

06

ID0159066

28

MUFFLER SHIELD KIT (W/O MUFFLER)

27 25 7 26 19

21

7 30

23 22

20 29

7

1

3

5

2 10

13

2

9

18 14

16 7 4

15

28

12

17

8

6

03

8

24

11

ID0174890

29

MUFFLER SHIELD KIT (W/O MUFFLER) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY

DESCRIPTION

190-1182 MUFFLER SHIELD KIT (W/O MUFFLER) 300-2465 1 HYDRAULIC FILTER BRACKET 106-380 3 FLG LK SCREW (M8-1.25 X 16MM) 110-856 1 BOLT-ON CLAMP (1-5/8") 116-335 1 BULK HOSE (1", SOLD PER FT) 116-335 30 BULK HOSE (1", SOLD PER FT) 115-813 1 ABRASION SLEEVE (1.59" X 36") 105-825 5 FLG LK BOLT (3/8-NC X 3/4) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 105-095 9 WASHER (1/4") 106-231 9 SCREW (M6-1.00 X 16MM) 110-030 3 CABLE TIE (1/16" TO 4") 362-774 1 BOTTOM SHIELD 300-3142 1 MUFFLER SHIELD (FRONT) 300-3145 1 MUFFLER SHEILD (REAR) 106-574 4 CLIP NUT (M6-1.00) 110-332 1 BOLT-ON CLAMP (1-5/8") 105-834 1 FLG LOCKNUT (3/8-NC) 150-1450 1 S/O COUPLER (16S-16H70) 300-2591 1 MUFFLER HEAT SHIELD 184-820 4 SPACER 328-466 1 HEAT DEFLECTOR 105-284 4 WASHER (3/16") 105-085 4 LOCKNUT (1/4"-NC) 300-2464 1 MANIFOLD BRACKET 300-2522 1 BRACKET 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX) 362-1068 1 HOLE COVER 196-276 1 EXHAUST ELBOW 105-845 3 FLG LOCKNUT (3/8-NC) 105-856 4 BOLT (1/4-NC X 1 1/4")

REMARKS

INCLUDES REF NO.'S 1-30

USE 1 @ 36" USE 1 @ 30"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0174890

30

AIR FILTER SYSTEM RT40

4 5

5 3

1

18

2 8

7

6 9

13

5

11 10

12

15 9

14 8

17 18 16 02

ID0246485

31

AIR FILTER SYSTEM RT40

REF PART NO. NUMBER

QTY

190-1475 194-093 194-036 195-1489 195-1488 110-134 300-9644 106-380 106-162 106-386 195-1490 165-734 105-003 105-109 300-9488 195-1344 156-241 116-192 155-150

1 1 1 1 3 1 2 5 7 1 1 3 3 1 1 1 1 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

AIR FILTER REPLACEMENT KIT AIR FILTER PARTS ASS'Y MOUNTING CLAMP (5.750") AIR INTAKE HUMP HOSE AIR INTAKE HOSE WORM CLAMP (2.062" TO 2.750") MOUNTING BRACKET FLG LK SCREW (M8-1.25 X 16MM) FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) AIR INTAKE FLANGE GASKET FLG LOCKNUT (5/16-NC) BOLT (5/16-NC X 1-1/2") MOUNT TAB GRADUATED RESTRICTION INDICATOR (20"H2O) STREET ELBOW (02N-02NF90) BULK HOSE (7/64", SOLD PER 1") S/O COUPLER (02N-02H)

REMARKS

SEE FOOTNOTE 1 REFER TO "NOT SHOWN" SECTION

TORQUE TO MAX 40in-lbs ON AIR FILTER CONNECTION SEE FOOTNOTE 2

SEE FOOTNOTE 2 USE 1 @ 20"

NOT SHOWN:

194-038 194-039 194-761

1 FILTER ELEMENT-PRIMARY 1 FILTER ELEMENT-SECONDARY 1 DISCHARGE VALVE

FOOTNOTES:

1. SUPERSEDES: 190-1291/190-1292 KITS AND 195-1258/195-1259 FILTER AND CAP ON RT40. USE 195-1475 FOR REPLACEMENT OF ANY PREVIOUS AIR FILTER ASSEMBLY. 2. REQUIRES MODIFICATION TO FIREWALL TO MOUNT; USE CAUTION WHEN DRILLING.

NOTE:

02

ID0246485

32

AIR FILTER SYSTEM

ENDS WITH S/N CMWRT40K60000358

17 9

8

10

15 6

5 7

14 1

13

2

16

3

10

12

18 11

09

4

10

9

3

ID0010950

33

AIR FILTER SYSTEM

ENDS WITH S/N CMWRT40K60000358 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

3 SCREW (M8-1.25 X 20MM) 3 WASHER (5/16") 3 FLG LK SCREW (M8-1.25 X 16MM) 1 AIR FILTER MOUNT 1 AIR CLEANER 1 PRIMARY ELEMENT 1 AIR FILTER ELEMENT (SAFETY) 1 ELBOW (02NF-02NF90) 2 S/O COUPLER (02N-02H) 3 WORM CLAMP (2.062" TO 2.750") 1 AIR CLEANER HOSE 1 RESTRICTION INDICATOR (20"H20) 1 AIR INLET TUBE 1 GASKET 3 BOLT (5/16-NC X 1-1/4") 3 FLG LOCKNUT (5/16-NC) 1 AIR INTAKE HOSE AR BULK HOSE (7/64", SOLD PER 1")

106-083 105-117 106-380 324-846 194-537 194-553 194-554 156-228 155-150 110-134 118-155 195-633 194-565 165-734 105-160 105-003 118-158 116-192

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING AIR FILTER ASSEMBLY, ELEMENTS, HOSES, OR MOUNT BRACKET, USE REPLACEMENT KIT 190-1475. SEE PARTS PAGE ID0246485.

NOTE:

1. MAKE CERTAIN AIR HOSE IS INSERTED INTO AIR BOX WHEN HOOD IS MOUNTED OR HEATED AIR WILL BE TAKEN INTO THE ENGINE.

09

ID0010950

34

AIR FILTER SYTEM BEGINS WITH S/N CMWRT40K60000359

15

10

14

21 20

13 9 12

19

16

22

9 11

7

3

18

3 1 6 4

25 17

8

24

3

5 4

14

23 2

ID0149995

35

AIR FILTER SYTEM BEGINS WITH S/N CMWRT40K60000359 REF PART NO. NUMBER

QTY

1 300-4284 2 106-386 3 106-380 4 155-150 5 116-192 6 156-228 7 194-036 8 195-633 9 110-311 10 118-486 11 118-487 12 105-003 13 194-565 14 165-734 15 105-109 16 110-134 17 116-723 18 195-1258 19 194-917 20 194-916 21 195-1259 22 194-914 23 105-292 24 106-395 25 216-026

1 2 5 2 1 1 1 1 2 1 1 3 1 1 3 1 1 1 1 1 1 1 1 1 4

DESCRIPTION

FILTER BRACKET FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) S/O COUPLER (02N-02H) BULK HOSE (7/64", SOLD PER 1") ELBOW (02NF-02NF90) MOUNTING CLAMP (5.750") RESTRICTION INDICATOR (20"H20) WORM CLAMP (1-5/16" TO 3-1/4") AIR INTAKE HOSE AIR CLEANER HOSE FLG LOCKNUT (5/16-NC) AIR INLET TUBE GASKET BOLT (5/16-NC X 1-1/2") WORM CLAMP (2.062" TO 2.750") BULK EDGE (3/16", SOLD PER FT) AIR FILTER HOUSING ELEMENT-SAFETY OPTIAIR 500 ELEMENT-PRIMARY OPTIAIR 500 AIR FILTER COVER ASSY. DISCHARGE VALVE SCREW (M8-1.25 X 75MM) WASHER (M8) FLEX-GUARD (.25" X 4" LG.)

REMARKS

SEE FOOTNOTE 3

USE 13"

TORQUE CLAMP TO MAXIMIUM 40 IN-LBS ON AIR FILTER CONNECTIONS

USE 5.5" & SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 4" & SEE FOOTNOTE 4

NOT SHOWN:

190-1475

AIR FILTER REPLACEMENT KIT. WHEN REPLACING FILTER HOUSING OR END CAP.

REFER TO ID0246485. SEE FOOTNOTE 1.

FOOTNOTES:

1. IF REPLACING 195-1258 FILTER ASS'Y OR 195-1259 CAP, USE 190-1475 FILTER KIT. SEE PARTS PAGE ID0246485.

2. RETAIN WITH RTV OR WEATERSTRIPPING GLUE. 3. AIR FILTER BRACKET 329-651 IS SUPERCEDED BY 300-4284. BEGINS WITH S/N CMWRT40XP80002372.

4. INSTALL REF. NO. 25, FLEX-GUARD SPLIT PLASTIC LOOM, OVER OIL PRESSURE SWITCH WIRE (BLUE).

14

.

ID0149995

36

ENGINE COOLING SYSTEM RT40

5

6

15

17

16

18 4

7

2 3

13

16

16 14

1

19

15 17

16

11

23

12

13 16 8

16 9 10

07

8

13 13 16

ID0010951

37

ENGINE COOLING SYSTEM RT40

REF PART NO. NUMBER

QTY

1 179-833 2 105-091 3 106-570 4 195-1001 5 159-803 6 159-804 7 195-1063 8 154-047 9 362-986 10 323-988 11 323-987 12 115-399 13 105-174 14 362-1475 15 105-342 16 105-095 17 105-079 18 105-078 19 194-523

1 FAN SPACER 1.39" 4 LOCK WASHER (5/16") 4 SCREW (M8-1.25 X 60MM) 1 FAN 15.5" 30 DEG 1 HOSE (12JFX90L-32"-300) 1 HOSE (12JFX90L-18.5"-300) 1 "OBS" ENGINE - T2 DEUTZ F3M2011 2 CONNECTOR (12J-12S45) 1 SHROUD 1 RIGHT GRILL MOUNT 1 LEFT GRILL MOUNT 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 12 BOLT (1/4-NC X 1/2") 1 FAN GUARD 5 BOLT (1/4-NC X 7/8") 29 WASHER (1/4") 4 LOCK WASHER (1/4) 1 NUT (1/4-NC) 1 EOC/HOC

DESCRIPTION

REMARKS

SEPERSEDES P/N 194-524.

USE 8 @ 3" BEGINS WITH S/N, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING FAN GUARD WITH NEWER STYLE, HAVING 5/16" WIRE MOUNTS, DISCARD 105-820 BOLTS AND USE 105-342 BOLTS. 2. WHEN REPLACING FAN GUARD 362-998, WITH FOUR MOUNTING POINTS, USE KIT 191-1106.

NOTE:

07

ID0010951

38

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 8

27 28 10 9 5

17

30

5 5 16

18

19

3

5

3 5

13

29

12

1

6 36

31 35

14

6

33 35

36 33

33

33

6 12

32

RETURN FUEL 4

32 34 6

34

FUEL SUPPLY TO ENGINE

26

PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2 3500 14 6 3610 3700 6 RT36 6 RT40 12 RT45 RETURN FUEL 4 11

24

26 21

21 25 25

22

24

4

2

6

15 23

11 6

7

22

12

CROSSOVER TUBE

TO FUEL INLET

USE WITH 3610 & RT36

20

11

ID0021021

39

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

105-214 6 FLG SCREW (#10-24 X 1/2") 110-030 2 CABLE TIE (1/16" to 4") 110-134 2 WORM CLAMP (2.06" TO 2.75") 110-212 2 CONDUIT CLAMP (5/16") 110-217 6 WORM CLAMP (7/16" TO 1") 110-249 5 WORM CLAMP (1/4" TO 5/8") 110-348 1 POP RIVET (3/16" X .664") 110-485 1 FUEL CAP (1-1/2") 116-322 AR BULK HOSE (1/2", SOLD PER 1") 362-580 1 FILLER NECK 364-659 1 FILLER NECK 11. 156-239 2 S/O SHUT-OFF (02N-05H90) 12. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 13. 217-517 1 FUEL SENDER 14. 159-983 1 S/O COUPLER (05H) 15. 156-926 1 FUEL SUPPLY LINE (16T) 16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 17. 116-323 1 FUEL HOSE (2" X 3") 18. 300-5017 1 STEP/FUEL TANK - RIGHT 19. 300-4965 1 STEP/FUEL TANK - LEFT 20. 116-203 1 GROMMET (9/16") 21. 110-333 2 BOLT-ON CLAMP (1") 22. 110-353 4 WORM CLAMP (3/4" X 1-1/2") 23. 116-335 AR BULK HOSE (1", SOLD PER FT) 116-335 AR BULK HOSE (1", SOLD PER FT) 24. 358-558 2 BRACE PLATE 25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 26. 105-834 2 FLG LOCKNUT (3/8-NC) 27. 364-663 1 FILLER NECK SCREEN 28. 155-708 1 O-RING (218 D90) 29. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 30. 156-729 1 S/O TEE (08H-08H-08H) 31. 165-704 1 GASKET 32. 105-1142 AR BULK HOSE (3/8", 225 PSI, SOLD PER FT) 33. 110-217 4 WORM CLAMP (7/16" TO 1") 34. 150-1381 2 S/O COUPLER (05H-06H) 35. 156-269 2 STREET ELBOW (06N-06NF90) 36. 514-369 2 S/O COUPLER (06N-06H)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 11"

USE 2 @ 35"

USE 1 @ 3", SEE FOOTNOTE 1

USE WITH 3610 & RT36

USE 1 @ 15" (3700 & RT40) USE 1 @ 12" (3610 & RT36) 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY

USE 1 @ 42", SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 3"

NOT SHOWN:

FOOTNOTES:

1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.

2. WHEN REPLACING 300-5017 AND 300-4965 FUEL TANKS ON THESE UNITS, USE ITEMS 32-36.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0021021

40

COLD START KIT

6 7

8

3 4 2

1

06

ID0032031

41

COLD START KIT REF PART NO. NUMBER

1 2 3 4 6 7 8

191-432 215-061 213-245 105-185 106-048 213-277 217-020 211-317

QTY

1 1 1 1 1 1 1

DESCRIPTION

COLD START KIT HEATER PLUG BASE/PEDESTAL BOLT (#10-24 X 1/2", RD SLT) LOCKNUT (#10-24) INSERT (YELLOW) PREHEAT PILOT LIGHT BK/AMI 50 AMP FUSE

REMARKS

INCLUDES REF NO.'S 2 - 7 SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

213-215 273-459

1 HARNESS, COLD START INCLUDES TIMER 1 NOTICE EXPLOSION POSSIBLE (MOUNT NEAR ENGINE AIR INTAKE

FOOTNOTES:

1. REF. #2 (BASE/PEDESTAL) MOUNTS TO LEFT SIDE OF FIREWALL 2. HEATER PLUG 215-061 MUST BE ORDERED SEPERATLY, IF REQUIRED.

NOTE:

06

ID0032031

42

NOTES:

ID0134963

43

POWERTRAIN

44

GROUND DRIVE GEARBOX

6

8

15 7

17 1

12

5 22

23 23

2

24

18 16

8

11

4

3

13 9

8

6

15

19 14

10

5 8

21 20

DANA 60

22 DIFFERENTIAL SIDE

22

12

ID0110655

45

GROUND DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15 16.

17.

18.

19.

20.

21.

22.

23.

24.

105-069 105-072 105-805 105-062 105-121 106-794 105-238 105-483 106-962 105-825 105-848 115-211 125-049 155-806 165-100 168-003 167-139 167-293 169-012 169-013 169-068 169-014 169-069 500-228 105-995 105-362 158-943 500-658 149-112 105-575 116-672 155-851 157-569 110-333 156-926

QTY

1 8 8 2 2 8 8 6 6 8 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

DESCRIPTION

WASHER (.406") LOCK WASHER (3/8") BELLEVILLE WASHER (3/8") FLG BOLT (1/2-NC X 1-1/2", FER) BOLT (1/2-NC X 1") BOLT (3/8-NC X 1-3/4", SOC) BOLT (3/8-NC X 1-1/2", SOC) BOLT (9/16-NC X 1-1/4") FLG BOLT (9/16-NC X 1-1/4",FER) FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ, MAG) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) OUTPUT SHAFT (14T) GEARBOX COVER MOUNTING PLATE MOUNTING PLATE FLANGE (1.750"-26S) FLANGE (1.148"-29S) INTERNAL SNAP RING (1.562") FLG LOCKNUT (3/4-NF) FLG NUT (7/8-NF) HYDRAULIC MOTOR SEAL REPAIR KIT HYDRAULIC MOTOR ROLL PIN (.500" X 1.250") INTERNAL SNAP RING (2.875") INTERNAL SEAL (1.552") INTERNAL SEAL 1.875") BOLT-ON CLAMP (1") FUEL SUPPLY LINE (16T)

REMARKS

DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE DANA 60 LOCTITE

DANA 60 SEE FOOTNOTE 1 DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE USED WITH 3700 DANA 44 USED WITH 3700, 5700 DANA 60 DANA 60.

DANA 60 SEE FOOTNOTE 2 DANA 60

NOT SHOWN:

FOOTNOTES:

1.

2.

USE SILICONE (RTV) GASKET MATERIAL ON GEAR BOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. INSTALL SNAP RING (REF NO 24) IN GEAR BOX MOUNTING PLATE BEFORE PLATE IS BOLTED TO DIFFERENTIAL HOUSING.

NOTE:

12

ID0110655

46

47

48

49

50

51

52

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44

14 SEE FOOTNOTE 3 SEE FOOTNOTE 2

18 19

2 6

4

1 11

20

8

12 7

10 8

16

15

13

7

10

9 17 KING PIN ASS'Y 4 PLACES SCALE 2X

9 21 5

SEE FOOTNOTE 1

3

06

ID0110657

53

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

105-114 10 105-230 10 105-364 4 105-410 2 105-422 4 105-518 2 125-1065 4 157-503 2 125-735 8 155-808 4 160-117 2 160-415 2 160-402 1 160-403 1 161-135 1 161-136 1 161-199 1 161-138 1 180-279 2 181-552 4 182-084 2 182-087 2 115-002 115-500 205-671 2 105-451 AR

DESCRIPTION

LUG NUT (1/2-NF) LUG BOLT (1/2-NF X 1-1/2") LK BOLT (3/4-NF X 2", NLK) CASTLE NUT (3/4-NF) WASHER (3/4") COTTER PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.313") URETHANE FLANGE BUSHING (1") INTERNAL SEAL (3.000") SPINDLE FLANGE SPINDLE SHAFT RIGHT SPINDLE HOUSING LEFT SPINDLE HOUSING LONG AXLE SHORT AXLE REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44LS) SPINDLE WASHER (3/4") COMPOSITION BUSHING (.750") YOKE (1.209"-30S) CROSS/BEARING KIT (1-1/4") ZERK (02N90) INTERNAL SNAP RING (1.343") HUB CAP (1.982") SPRING WASHER (3/4")

REMARKS

SEE FOOTNOTE 3

SUPERCEDES 125-260 & 125-261

INCL REF NO. 2. SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 4.

SEE FOOTNOTE 4.

INCL REF NO. 22 INCL REF NO. 22

SEE FOOTNOTE 1

FOOTNOTES

1. KING PIN ASSEMBLY: INITIALLY INSTALL 4 WAVE WASHERS (PER JOINT), TORQUE THE KING PIN BOLT 220-250 FOOT POUNDS; CHECK GAP BETWEEN FLATWASHER AND FLANGED BUSHING= .005" TO .020"; REMOVE OR ADD WAVE WASHER(S) AS REQUIRED FOR GAP; REMOVE KING PIN BOLT, LOCTITE, AND TORQUE 220-250 FOOT POUNDS. 2. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACES (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 3. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FOOT POUNDS. 4. SEE PARTS PAGE 805-333 FOR AXLE SHAFT AND STEARING LINKAGE.

06

ID0110657

54

55

56

FRONT DIFFERENTIAL DANA 60 HD

7

5 4 1

32

9

3

33 8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 23

7

16

22 3

26

7 11

30 23

10

25

18

12 27

17 31

10 29 21

06

ID0134290

57

FRONT DIFFERENTIAL DANA 60 HD REF PART NO. NUMBER

QTY

161-279 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 161-230 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 182-099 2 115-002 13. 301-151 4 190-273 2 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-516 2 22. 125-1065 4 23. 105-716 4 24. 125-716 8 25. 155-808 4 26. 160-187 2 27. 160-336 2 28. 180-061 4 29. 181-381 2 30. 182-103 2 31. 205-671 2 32. 105-362 1 33. 155-853 1

DESCRIPTION

FT DIFF PT ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") FRONT DIFF HSG (DANA 60 HD LS) YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") SET SCREW (3/8-NC X 1/2") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRONT AXLE SHAFT (15.62", 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875")

REMARKS

INCL REF NO'S 1 - 3, 7 - 17, 19 - 34 SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3 INCL LUG BOLTS

INCL ZERK

INCL REF NO'S 13- 15, 19, 20, 24 & 28;

SEE F/N 4

SUOERCEDES 125-260 & 125-261

FOOTNOTES

1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC. 4. REFER TO INSTALLATION DIAGRAM 050-946

06

ID0134290

58

59

60

61

62

REAR STEER DIFFERENTIAL MOUNT DANA 60HD

7

5

9

4

8

2

1

3 4

02

6

ID0026660

63

REAR STEER DIFFERENTIAL MOUNT DANA 60HD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

161-282 313-188 301-822 106-949 105-464 105-953 105-970 180-322 105-502

QTY

1 2 2 8 4 4 4 1 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPACER MOUNT SADDLE CLAMP (3.500) WASHER (3/4" HARDENED) BOLT (3/4-NC X 7", GD8) LOCKNUT (3/4-NC) FLG BOLT (5/8-NC X 1.750",GD8) PIN (1.25" X 3.50") COTTER PIN (3/16" X 2")

SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. LOCTITE (RC 271 OR RC 272) & TORQUE TO 375 FT. LBS., HOLD BOLT & TORQUE NUT. 2. LOCTITE (RC 271 OR RC 272) & TORQUE TO 250 FT. LBS. 3. FOR MORE INFORMATION SEE PARTS PAGE TITLED "REAR STEERABLE DIFFERENTIAL, HD DANA 60" (804-661)

NOTE:

02

ID0026660

64

REAR STEER DIFFFERENTIAL DANA 60

SEE FOOTNOTE 4 7

5 4 1 23

3

32

8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 16

9

26

7

22 3 7 11

30

10

25

18

9 12 27

17 31

10 29 21

05

ID0134742

65

REAR STEER DIFFFERENTIAL DANA 60

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

161-282 161-153 2 160-418 1 184-143 2 181-981 1 105-874 1 183-584 1 160-306 2 105-405 105-509 161-233 1 105-716 2 160-160 2 105-426 115-005 2 182-099 2 115-002 301-151 4 105-825 4 125-301 4 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-516 2 125-1065 4 157-569 1 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 182-103 2 205-671 2 105-362 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT ( .750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1.000" X 2.440") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") REAR DIFF HSG (DANA 60 HDLS) SET SCREW (3/8-NC X 1/2") SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.875") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRT AXLE SHAFT (15.62"; 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF))

INC REF NO'S 1-3, 7-17, 19-32

SEE FOOTNOTE 1

SEE FOOTNOTE 2. 3

SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 4

FOOTNOTES

1. LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. ITEM REF. 8, REAR AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS, ETC. LESS AXLE SHAFTS, SPINDLES, ETC. 4. FOR MORE INFORMATION SEE PARTS PAGE TITLED "GROUND DRIVE GEAR BOX DANA 60" ID0134697-(804-641)

05

ID0134742

66

CARRIER

DANA 44 LIMITED SLIP

24 13

5

23

19 16

1

14 18

8 3

15

20

7 4

25

2 10 29 11

6

22 25

28 9

20

28 17 27

12

3

29 10 25 26

6

21

03

ID0026661

67

CARRIER

DANA 44 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

125-251 1 125-252 1 125-266 2 125-289 1 125-291 1 125-293 2 155-851 1 161-138 1 161-111 1 161-197 1 161-199 1 161-238 161-240 161-241 161-242 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 105-995 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 157-503 2 501-569 1 501-373 1 501-592 2 2 1 2 2

DESCRIPTION

TAPERED RACE (3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FRONT DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44 LS) COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER (1.126") FLG LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT SIDE GEAR PINION GEAR

REMARKS

3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 1 3500, 3700, & RT40; SEE FOOTNOTE 1 3610 & RT36; SEE FOOTNOTE 1 3500, 3700, & RT40; SEE FOOTNOTE 1 3610 & RT36; SEE FOOTNOTE 3 3500, 3700, & RT40; SEE FOOTNOTE 3 3500, 3700, & RT40; SEE FOOTNOTE 3 3500, 3610, 3700, RT36, & RT40; SEE FOOTNOTE 3

INCL REF NO'S 10 & 25 - 29 INCL REF NO. 15

SEE FOOTNOTE 2

NO LONGER AVAILABLE NO LONGER AVAILABLE NO LONGER AVAILABLE NO LONGER AVAILABLE

NOT SHOWN:

FOOTNOTES:

1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183 3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS. NOTE:

03

ID0026661

68

DIFFERENTIAL

DANA 60 HD LIMITED SLIP

21 25 2

10 27

8

76

9 20

5 13

14

19

5 17 1 26

4 24

23

23 11

13

15

22 12

3

18 17 19

24

4

16

09

ID0026651

69

DIFFERENTIAL

DANA 60 HD LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-230 1 161-232 1 161-234 1 161-233 1 161-283 1 161-285 1 161-286 1 161-284 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED BEARING(1.250") TAPERED RACE (2.875") TAPERED BEARING (1.625") BEARING RACE (3.500") INTERNAL SEAL (1.875") INTERNAL SEAL (1.875") FRONT DIFF HSG (DANA 60 HD LS) FRONT DIFF (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) FRONT DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") OIL SLINGER (1.258") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" , 35S) CLUTCH PACK RING GEAR & PINION (5.86:1) DIFFERENTIAL CARRIER (LMT-SLP) OIL BAFFLE

REMARKS

LOCTITE (RED RC271 / RC272) SUPERCEDES 125-260 & 125-284

FRONT ONLY 3500, 3700, & RT40 REAR W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 W/GEARS; SEE F/N 2; 3610 & RT36 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 W/O GEARS; SEE F/N 3; 3610 & RT36 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28

INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.

INCL REF NO'S 3,17-19,23 & 24 FRONT

FOOTNOTES:

1.

2.

3.

REFER TO ASSEMBLY INSTRUCTIONS 052-184 INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.

LESS PINION SEAL & AXLE SHAFTS. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS. STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING COVER, & AXLE SHAFTS.

NOTE:

09

ID0026651

70

REAR AXLE - DANA 60 H.D. OPTION

FOOTNOTE 2

1

2

3 4 10 8

11 12

9

6, 7 5

02

ID0133455

71

REAR AXLE - DANA 60 H.D. OPTION REF PART NO. NUMBER

QTY

DESCRIPTION

1. 161-232 1 REAR AXLE HOUSING ASSEMBLY (DANA 60 H.D. OPTION) 2. 105-970 4 FLG. BOLT (5/8-NC X 1-3/4") 3. 105-994 4 FLG. LOCKNUT (5/8-NC) 4. 155-856 2 SEAL (1-7/8 ID X 2-1/2 OD) 5. 115-533 2 INTERNAL SNAP RING 6. 161-271 1 AXLE 7. 161-272 1 AXLE 8. 125-024 2 BEARING 9. 115-520 2 EXTERNAL SNAP RING 10. 181-049 2 SHRINK RING 11. 105-426 10 WHEEL STUD (3/4 NF) 12. 105-424 10 LUG NUT (3/4 NF)

REMARKS

FOOTNOTE 1

INCL, 8-11 INCL. 8-11

NOT SHOWN:

FOOTNOTES:

1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS. LESS AXLES SHAFTS & SEALS. 2. MORE INFORMATION AT PARTS PAGES ENTITLED "DIFFERENTIAL, DANA 60 H.D. OPTION" 804-708.

NOTE:

02

ID0133455

72

NOTES:

ID0134963

73

FRAME COMPONENTS

74

HOOD AND PANELS

BEGINS WITH S/N CMWRT40_E60001229

26 25

18 23 24 22

20

19 27

11 10

21

8

17 9 15 16

5

12

4 3

1

7 13

2 14 6

05

ID0159664

75

HOOD AND PANELS

BEGINS WITH S/N CMWRT40_E60001229 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 RIGHT GRILL MOUNT 1 LEFT GRILL MOUNT 2 CLIP NUT (3/8-NC) 1 RADIATOR FLAP 2 FLG LK BOLT (3/8-NC X 3/4) 1 LEFT FRONT SIDE PLATE 1 RIGHT FRONT SIDE PLATE 1 RADIATOR TOP BRACE 8 CLIP NUT (5/16-NC) 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 1 HOOD LINER 4 FLG LK BOLT (3/8-NC X 1") 3 FLG LOCKNUT (3/8-NC) 6 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG LK BOLT (5/16-NC X 5/8") 1 GRILLE 4 FLG LK BOLT (5/16-NC X 1") 1 HOOD (ORANGE) 4 DRAW LATCH 16 POP RIVET (5/32" X .385") 1 AIR BOX 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX 2 LOCK WASHER (3/8") 2 POP RIVET (3/16" X .690") 2 WASHER (.191") 1 BULK EDGE (SOLD PER FOOT)

323-988 323-987 107-011 118-196 105-825 323-985 323-986 323-1001 105-137 115-399 118-201 105-826 105-834 106-380 501-325 324-749 105-873 327-965 118-299 110-468 362-996 105-249 105-053 105-072 110-449 106-205 118-183

DESCRIPTION

REMARKS

USE 22" USE AS NEEDED

OPTIONAL HOOD SEE NOT SHOWN NOTE SEE NOTE 1

NOT SHOWN:

324-795

1

HOOD (UNPAINTED)

FOOTNOTES:

NOTE:

1. MAKE CERTAIN AIR HOSE IS INSERTED INTO AIR BOX WHEN HOOD IS MOUNTED OR HEATED AIR WILL BE TAKEN INTO THE ENGINE.

05

ID0159664

76

HOOD AND PANELS

ENDS WITH S/N CMWRT40_E60001232

26

25 30

18 20

23 24 22

28

11

19

27

29 21

10

8

17

16

12 5 4 15

1

9

7 13

3 2

14 6

09

ID0027860

77

HOOD AND PANELS

ENDS WITH S/N CMWRT40_E60001232 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 RIGHT GRILL MOUNT 1 LEFT GRILL MOUNT 2 CLIP NUT (3/8-NC) 1 RADIATOR FLAP 2 FLG LK BOLT (3/8-NC X 3/4) 1 LEFT FRONT SIDE PLATE 1 RIGHT FRONT SIDE PLATE 1 RADIATOR TOP BRACE 8 CLIP NUT (5/16-NC) 1 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 1 HOOD LINER 4 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 6 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG LK BOLT (5/16-NC X 5/8") 1 GRILLE 4 FLG LK BOLT (5/16-NC X 1") 1 HOOD (ORANGE) 4 DRAW LATCH 16 POP RIVET (5/32" X .385") 1 AIR BOX 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX 2 LOCK WASHER (3/8") 2 POP RIVET (3/16" X .690") 2 WASHER (.191") 1 BULK EDGE (SOLD PER FOOT) 1 BRACKET 1 FLG SCREW (M8-1.25 X 25MM, BX) 1 HOLE COVER

323-988 323-987 107-011 118-196 105-825 323-985 323-986 323-438 105-137 115-399 118-201 105-826 105-834 106-380 501-325 324-749 105-873 327-964 118-299 110-468 362-996 105-249 105-053 105-072 110-449 106-205 118-183 300-2522 105-798 362-1068

DESCRIPTION

REMARKS

USE 22" USE AS NEEDED

OPTIONAL HOOD SEE NOT SHOWN NOTE SEE NOTE 1

SEE NOTE 1 SEE NOTE 1 SEE NOTE 1

NOT SHOWN:

323-848

1

HOOD (UNPAINTED)

FOOTNOTES:

1. USED WITH MANIFOLD MUFFLER KIT 190-1102.

NOTE:

1. MAKE CERTAIN AIR HOSE IS INSERTED INTO AIR BOX WHEN HOOD IS MOUNTED OR HEATED AIR WILL BE TAKEN INTO THE ENGINE.

09

ID0027860

78

LEFT FENDER AND COVERS

ENDS WITH S/N CMWRT40_V60001497 7

22 10

22

TO STARTER 16 31

11 6

2

8

28

23

29 24

9

1

27

36 26 18

5

13

17

4 8

3 12

2

14 15

30 33 35

20 18

32 21 15 14

34

26

18 19

25

13

ID0027415

79

LEFT FENDER AND COVERS

ENDS WITH S/N CMWRT40_V60001497 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

DESCRIPTION

307-746 1 LEFT REAR FENDER 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4") 106-039 2 NUTSERT (3/8-NC) 362-582 1 LEFT ROPS MOUNT COVER 362-823 1 COVER 105-820 9 FLG LK BOLT (1/4-NC X 3/4") 105-832 9 FLG LOCKNUT (1/4-NC) 110-541 1 HINGE (12-13/64") 324-451 1 BATTERY COVER 110-126 1 BOLT ON CLAMP (1/2") 502-001 1 GROMMET (3/8") 308-958 1 FENDER PROP ROD 105-508 2 COTTER PIN (3/32" X 1") 105-118 2 WASHER (3/8") 105-823 1 FLG LK BOLT (5/16-NC X 3/4") 346-333 1 BATTERY TRAY 105-845 6 FLG LOCKNUT (3/8-NC) 105-825 2 FLG LK BOLT (3/8-NC X 3/4") 313-062 1 BATTERY HOLD DOWN (9.750") 177-038 2 BATTERY BOLT (1/4-NC X 8.62") 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 105-003 1 FLG LK NUT (5/16-NC) 215-258 1 BATTERY (12V, 675 AMP) 364-143 1 STEP/FUEL TANK - LEFT 217-819 1 BATTERY DISCONNECT SWITCH 215-381 1 BAT CABLE (1 GA X 12" , BLK) 213-200 1 BAT CABLE (1/0 GA X 68" , RED) 115-374 AR BULK HOSE ( 3/4" , SOLD PER 1") 213-376 1 BAT CABLE (1/0 GA X 14" , BLK) 105-095 1 WASHER (1/4") 211-306 2 FB/HVAMI FUSE HOLDER 211-310 2 BK/AMI 60 AMP FUSE 106-272 4 SCREW (#6-32 X 1/2" PAN BRASS) 108-173 4 POP RIVET (5/32 X .525) 105-826 1 FLG LK BOLT (3/8-NC X 1")

REMARKS

REMOVE FOR LIGHT KIT 191-429

USE 1 @ 65"

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0027415

80

LEFT FENDER AND COVERS

BEGINS WITH S/N CMWRT40_V60001516 ENDS WITH S/N CMWRT40_H70001554 RT40

7

22 10

22

TO STARTER 16 31

11 6

2

8

28 21

23

20

29 24

37

9 27

1 36

26 18

5

38

13

4 3 12

14 15

30 33 35

2

32

18 17 15 14

34

26

18 19

25

07

ID0154019

81

LEFT FENDER AND COVERS

BEGINS WITH S/N CMWRT40_V60001516 ENDS WITH S/N CMWRT40_H70001554 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

DESCRIPTION

307-746 1 LEFT REAR FENDER 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4") 106-039 2 NUTSERT (3/8-NC) 362-582 1 LEFT ROPS MOUNT COVER 362-823 1 COVER 105-836 6 FLG LK BOLT (1/4-NC X 3/4") 105-832 6 FLG LOCKNUT (1/4-NC) 110-541 1 HINGE (12-13/64") 324-451 1 BATTERY COVER 110-126 1 BOLT ON CLAMP (1/2") 502-001 1 GROMMET (3/8") 308-958 1 FENDER PROP ROD 105-508 2 COTTER PIN (3/32" X 1") 105-118 2 WASHER (3/8") 105-823 1 FLG LK BOLT (5/16-NC X 3/4") 300-1980 1 BATTERY TRAY 105-845 6 FLG LOCKNUT (3/8-NC) 105-825 2 FLG LK BOLT (3/8-NC X 3/4") 106-390 1 WASHER (M10) 105-876 1 SCREW (M10 X 35MM) 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 105-003 1 FLG LK NUT (5/16-NC) 215-244 1 BATTERY (12V, 800 CCA) 300-4965 1 STEP/FUEL TANK - LEFT 217-819 1 BATTERY DISCONNECT SWITCH 215-381 1 BAT CABLE (1 GA X 12" , BLK) 213-200 1 BAT CABLE (1/0 GA X 68" , RED) 115-374 AR BULK HOSE ( 3/4" , SOLD PER 1") 213-376 1 BAT CABLE (1/0 GA X 14" , BLK) 105-095 1 WASHER (1/4") 211-306 2 FB/HVAMI FUSE HOLDER 211-310 2 BK/AMI 60 AMP FUSE 106-272 4 SCREW (#6-32 X 1/2" PAN BRASS) 108-173 4 POP RIVET (5/32 X .525) 105-826 1 FLG LK BOLT (3/8-NC X 1") 105-1081 1 BATTERY HOLD DOWN 115-686 AR BULK EDGE (5/32", SOLD PER 1")

REMARKS

REMOVE FOR LIGHT KIT 191-429

USE 1 @ 65"

SUPERSEDED BY 363-714

USE 1 @ 8.5"

FOOTNOTES:

NOTE:

07

ID0154019

82

LEFT FENDER AND COVERS

BEGINS WITH S/N CMWRT40_T70001557 RT40

7

22 10

22

TO STARTER 16 31

11 6

2

8

28 21

23

20

29 24

37

9 27

1 36

26 18

38

5

13

4 3 12 2

18

14 15

30

43 41 42 44 40 32 33 35

17 45

15 14

18

39

34 26

19

25

06

ID0167236

83

LEFT FENDER AND COVERS

BEGINS WITH S/N CMWRT40_T70001557 RT40 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

DESCRIPTION

307-746 1 LEFT REAR FENDER 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4") 106-039 2 NUTSERT (3/8-NC) 362-582 1 LEFT ROPS MOUNT COVER 362-823 1 COVER 105-836 6 FLG LK BOLT (1/4-NC X 1/2") 105-832 6 FLG LOCKNUT (1/4-NC) 110-541 1 HINGE (12-13/64") 324-451 1 BATTERY COVER 110-126 1 BOLT ON CLAMP (1/2") 502-001 1 GROMMET (3/8") 308-958 1 FENDER PROP ROD 105-508 2 COTTER PIN (3/32" X 1") 105-118 2 WASHER (3/8") 105-823 1 FLG LK BOLT (5/16-NC X 3/4") 300-1980 1 BATTERY TRAY 105-845 6 FLG LOCKNUT (3/8-NC) 105-825 2 FLG LK BOLT (3/8-NC X 3/4") 300-3681 1 HOLD DOWN PLATE 106-383 1 FLG LK SCREW (M10 X 30MM) 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 105-003 1 FLG LK NUT (5/16-NC) 215-244 1 BATTERY (12V, 800 CCA) 300-4965 1 STEP/FUEL TANK - LEFT 217-819 1 BATTERY DISCONNECT SWITCH 215-381 1 BAT CABLE (1 GA X 12" , BLK) 215-1150 1 BAT CABLE (1/0 GA X 68" , RED) 115-374 AR BULK HOSE ( 3/4" , SOLD PER 1") 213-376 1 BAT CABLE (1/0 GA X 14" , BLK) 105-095 1 WASHER (1/4") 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 211-310 3 BK/AMI 60 AMP FUSE 106-231 2 BOLT (M6-1.00 X 16MM) 106-237 2 LOCKNUT 9M6-1.00, PRV TRQ, NLK 105-826 1 FLG LK BOLT (3/8-NC X 1") 105-1081 1 BATTERY HOLD DOWN 115-686 AR BULK EDGE (5/32", SOLD PER 1") 215-1009 1 MAIN FUSE HOLDER BASE 215-1010 3 MAIN FUSE HOLDER COVER 105-186 2 NUT (#10-24) 105-053 1 NUT (3/8-NC) 105-072 1 LOCKWASHER (3/8") 106-205 2 WASHER (.191") 116-789 AR RUBBER EDGE TRIM (1/8", SOLD PER FT)

REMARKS

REMOVE FOR LIGHT KIT 191-429

USE 1 @ 65"

USE 1 @ 8.5"

USE 2.5", INSTALL WITH WEATHERSTRIP ADHESIVE.

FOOTNOTES:

NOTE:

06

ID0167236

84

RIGHT FENDER AND COVERS 13 19 3 3

18 20

19

8 7

11

1 4

10

9

6 2

21 7 12

17

15 12

16

14

5

5

05

ID0027416

85

RIGHT FENDER AND COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

323-685 1 105-823 4 105-873 4 105-827 5 105-831 2 105-841 4 107-011 10 159-169 1 106-039 2 323-684 1 323-605 1 107-425 6 323-686 1 313-172 1 115-704 AR 346-344 1 105-826 1 105-823 2 105-095 6 116-421 AR 115-704 AR

DESCRIPTION

LEFT SIDE PLATE FLG LK BOLT (5/16-NC X 3/4") FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (3/8-NC X 1-1/4") FLG LK BOLT (1/2-NC X 1-1/2") CLIP NUT (5/16-NC) CLIP NUT (3/8-NC) PLUG (2", NYLON) NUTSERT (3/8-NC) RIGHT SIDE PLATE RIGHT REAR FENDER NUTSERT (3/8-NC) TUNNEL COVER STONE SHIELD BULK EDGE (1/4", SOLD PER 1") HOSE MOUNT FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (5/16-NC X 3/4") WASHER (1/4") BULK EDGE (1/8", SOLD PER FOOT) BULK EDGE (1/4", SOLD PER 1")

REMARKS

USE 1 @ 4.5"

USE 1 @ 36" USE 2 @ 2.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0027416

86

CONSOLE AND STEPS

ENDS WITH S/N CMWRT40_E60001232

5 5

4 8 1

3 2

7

6

9

3

10

07

4

ID0021101

87

CONSOLE AND STEPS

ENDS WITH S/N CMWRT40_E60001232 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

364-143 1 364-455 1 105-827 10 105-834 4 115-318 AR 300-2499 1 105-814 2 108-147 2 105-117 2 105-825 4

DESCRIPTION

STEP/FUEL TANK - LEFT STEP/FUEL TANK - RIGHT FLG LOCK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) BULK NON-SKID (6",SOLD PER 1') FIREWALL FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1-1/4") GR8 WASHER (5/16") FLG LK BOLT (3/8-NC X 3/4")

REMARKS

SEE FOOTNOTE 1

USE 4 @ 17.5"

NOT SHOWN:

FOOTNOTES:

1. ORDER DECAL 275-185 SEPARATELY.

NOTE:

07

ID0021101

88

CONSOLE AND STEPS

BEGINS WITH S/N CMWRT40_E60001229

5 10

5

15

10 16

11

17 4

13 8

2

7

12

1

3

14 6

9 14 3

10

03

4

ID0188409

89

CONSOLE AND STEPS

BEGINS WITH S/N CMWRT40_E60001229 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

300-1597 1 300-1574 1 105-827 10 105-834 4 115-318 AR 300-2499 1 105-814 2 108-147 2 105-117 2 105-825 7 300-2591 1 328-466 1 105-085 4 105-845 3 105-856 4 184-820 4 105-284 4

DESCRIPTION

STEP/FUEL TANK - LEFT STEP/FUEL TANK - RIGHT FLG LOCK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) BULK NON-SKID (6",SOLD PER 1') FIREWALL FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1-1/4") GR8 WASHER (5/16") FLG LK BOLT (3/8-NC X 3/4") MUFFLER HEAT SHIELD HEAT DEFLECTOR LK NUT (1/4-NC) FLG LK NUT (3/8-NC) BOLT (1/4-NC X 1 1/4") SPACER WASHER (3/16")

REMARKS

SEE FOOTNOTE 1

USE 4 @ 17.5"

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. ORDER DECAL 275-185 SEPARATELY. 2. HEAT SHIELDS AND RELATED HARDWARE FOR SIDE-MOUNTED MUFFLERS

NOTE:

03

ID0188409

90

CONSOLE

4 5 2

8 22

20 21

38

24 15

25 6

14

11

17 13

19

1

10 16

7

23

12 18 27 26

28 9

06

ID0012181

91

CONSOLE REF PART NO. NUMBER

QTY

1 106-162 2 160-428 3 217-027 4 110-730 5 105-361 6 362-993 7 217-245 8 217-020 9 362-992 10 215-129 11 106-386 12 107-193 13 107-871 14 215-133 15 362-823 16 215-2594 17 306-608 18 324-380 19 306-607 20 217-021 21 217-034 22 217-028 23 314-172 24 300-2499 25 106-640 26 110-560 27 214-852 28 214-301

4 FLG SCREW (M8-1.25 X 20MM, GD8) 1 STEERING WHEEL 1 INSERT (RED) HYD OIL HI TEMP 1 STEERING WHEEL CAP 1 JAM NUT (13/16-NF) 1 GAUGE MOUNT PANEL 1 INTERLOCK MODULE 2 PILOT LIGHT 1 CONSOLE 1 VOLT METER 4 FLG LOCKNUT (M8-1.25) 2 SCREW (M6-1.00 X 16MM, BUT SOC) 4 WELDNUT (M6-1.00 X 20.35MM LG) 1 FUEL GAUGE 1 COVER 1 HOUR METER 1 BUTTON COVER 1 ACCESS PANEL 1 HORN BUTTON 1 INSERT (RED) ENG OIL PSI 1 INSERT (RED) ENG OIL TEMP 1 INSERT (BLACK) BLANK 1 RETAINER 1 FIREWALL 4 SCREW (M6-1.00 X 20MM, BUT SOC) 2 POP RIVET (3/16" X 1/2", ALUM) 1 IGNITION SWITCH 1 ACCESSORY SOCKET

DESCRIPTION

REMARKS

NOT SHOWN:

211-317 211-307

1 BK/AMI 50 AMP FULE 1 AMI FUSE COVER

FOOTNOTES:

NOTE:

06

ID0012181

92

FIREWALL 3

2

16

5

4

1

9 10

11

12 7

8 14 15

13

17 6

05

ID0012180

93

FIREWALL REF PART NO. NUMBER

QTY

1 116-421 2 105-825 3 158-902 4 107-135 5 150-6406 6 105-830 7 217-193 8 217-194 9 217-710 10 217-826 11 110-560 12 115-686 13 300-2499 14 106-049 15 106-381 16 322-452 17 106-048

1 EDGE SEAL (BULB 3/8-C-1/4)(FT) 4 FLG LK BOLT (3/8-NC X 3/4) 1 STEERING COLUMN 4 CLIP NUT (M8-1.25) 1 STEERING VALVE 4 FLG LK BOLT (1/2-NC X 1-1/4") 1 MINI RELAY BASE 3 MICRO RELAY BASE 3 MICRO RELAY (SPDT) 1 MINI RELAY (SPDT) 4 POP RIVET (3/16" X 1/2", ALUM) AR BULK EDGE (5/32",SOLD PER 1") 1 FIREWALL 2 BOLT (#10-24 X 3/4", PLPS) 4 FLG LK SCREW (M8-1.25 X 25MM) 1 STEERING VALVE BRACKET 2 LOCKNUT (#10-24)

DESCRIPTION

REMARKS

USE 1 @ 26"

SEE FOOTNOTES 1 & 2

USE 1 @ 29.5"

NOT SHOWN:

FOOTNOTES:

1. 157-974 OLD STYLE STEERING MOTOR, USE SEAL REPAIR KIT 190-913.

2. 150-6406 BEGINS WITH S/N: CMWRT40______, USE SEAL REPAIR KIT 500-3400,

NOTE:

05

ID0012180

94

SEAT 11 16

13

14 15 14 2

12 4

5

19

10 20

3

7

7 18 9 1 8 6 1

9

7

1 10

8

6

17

A

809-504

95

SEAT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-003 12 105-117 2 105-183 1 105-267 4 105-825 1 108-147 7 105-834 7 501-325 8 110-043 2 110-126 3 110-253 4 115-355 1 115-425 1 115-428 217-750 115-445 1 115-477 2 115-563 1 318-588 1 313-514 1 313-525 1 329-049 1 105-117 1

DESCRIPTION

FLG LOCKNUT (5/16-NC) WASHER (5/16") BOLT (3/8-NC X 2-1/2", GD8) CUP WASHER (5/16") FLG LOCK BOLT (3/8-NC X 3/4") FLG LOCK BOLT (3/8-NC X 1-1/4") GD8 FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (5/16-NC X 5/8") HINGE (6") BOLT-ON CLAMP (1/2") POP RIVET (3/16" X 1/2") GROMMET (1-3/8") SEAT ADJUSTABLE TRACK SEAT SWITCH REPLACEMENT SEAT GRIP RING (.375") COMPRESSION SPRING MANUAL COMPARTMENT SEAT DECK MOUNT SEAT DECK PROP BAR WASHER (5/16")

REMARKS

PLUNGER DOES NOT INCLUDE TRACK SET OR PRESENCE SWITCH

FOOTNOTES

NOTE:

A

809-504

96

PUMP MOUNT

9 9

3

11

4 5

10 8

6

11

3 4 5 6

2 1

2 5

5 4 7 FRAME

4 7

03

ID0027711

97

PUMP MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 2 2 4 2 2 2 1 2 4 2

PUMP BRACKET FLG LOCKNUT (3/8-NC) BOLT (3/8-NC X 2-1/4") WASHER (3/8") SHOCK MOUNT WASHER (3/4") LOCKNUT (3/8-NC) PUMP SUPPORT PLATE BOLT (3/8-NC X 1-1/2", ALN) BELLEVILLE WASHER (3/8") FLG LK BOLT (3/8-NC X 1")

328-368 105-834 105-162 105-118 116-142 105-975 105-047 325-186 105-238 105-805 105-826

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0027711

98

TIRE - TUBE - WHEEL DANA 44

4

SEE FOOTNOTE 2 5

11 3 8

SEE FOOTNOTE 1 10

SEE FOOTNOTE 1 7 6

9 2 1

09

ID0048163

99

TIRE - TUBE - WHEEL DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

DESCRIPTION

105-065 AR LOCKNUT (1/2-NC) 105-071 AR WASHER (1/2") 105-112 AR CARRIAGE BOLT (1/2-NC X 8") 107-419 AR CARRIAGE BOLT (1/2-NC X 10") 105-1270 AR CARRIAGE BOLT (1/2-NC X 9") 205-148 4 TIRE (26 X 12-12, TL) 205-878 TIRE & WHEEL (26 X 12-12 TL) 205-375 TIRE & WHEEL (26 X 12-12 TL) 205-102 4 TIRE (29 X 12.50-15, B4TL) 205-790 TIRE & WHEEL (29 X 12.50-15 TL) 205-1033 4 TIRE & WHEEL (26 X 12-12 TL) 375-059 AR WHEEL WEIGHT (100 LB) 205-171 4 VALVE STEM (.453/.625") 205-161 VALVE STEM (.625") 205-165 VALVE CAP (.305"-32) 205-290 4 STANDARD WHEEL 205-374 4 WHEEL 205-202 4 WHEEL (15.00" X 8.00", W/5) 205-1032 4 WHEEL 375-097 AR WHEEL WEIGHT (12", 100 #) 105-440 AR BOLT (3/4-NC X 7-1/2") 105-372 AR LOCKNUT (3/4-NC)

REMARKS

2 PER WEIGHT 2 PER WEIGHT 2 PER WEIGHT, USE WITH 205-202.

2 PER WEIGHT, SEE FOOTNOTE 4 USE WITH 205-1032 INCL REF NO.'S 4, 6, 7 AND 8 INCL REF NO.'S 4, 6, 7 AND 8, SEE FOOTNOTE 5 FOOTNOTE 3 INCL REF NO.'S 4, 6, 7 AND 8, SEE FOOTNOTE 3 INCL REF NO.'S 4, 6, 7 AND 8 2 PER WHEEL; USE WITH 205-202 WHEEL INCL REF NO. 7 INCL REF NO. 7, SEE FOOTNOTE 3 EARLY STYLE 5.32" OFFSET FROM OUTSIDE 7.32" OFFSET FROM OUTSIDE FOOTNOTE 3 6.23" OFFSET FROM OUTSIDE / USE BOLT 105-1270 1 PER WHEEL; USE WITH 205-290 OR 205-374 WHEEL 2 PER WEIGHT 2 PER WEIGHT

NOT SHOWN:

FOOTNOTES:

1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 95 FOOT POUNDS. 3. 29X12.5-15 TIRES ARE NO LONGER FACTORY APPROVED FOR USE ON UNITS WITH DANA 44 AXLES. SEE HD DANA 60 OPTIONAL AXLE PARTS PAGES FOR MORE INFORMATION. 4. USED WITH PART NUMBER 205-374 5. USES PART NUMBER 205-374 NOTE:

09

ID0048163

100

101

102

BACKFILL BLADE

6 13

4

17

12

1 2 3

16

22 9 15 8 22 19

10

10

14

13 6 7

5

11

18

13 21 6

20

5

04

ID0026675

103

BACKFILL BLADE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

106-516 6 105-497 6 185-347 1 105-826 2 105-970 6 106-096 4 115-002 1 115-775 1 178-976 1 125-445 1 125-771 2 181-974 1 181-981 2 181-982 4 179-338 1 179-337 1 183-584 2 183-587 2 183-588 1 185-350 1 313-027 1 300-4590 1 335-027 1 313-037 313-034 107-779 2

DESCRIPTION

FLG BOLT (5/8-NC X 1-1/2",FER) CAM WASHER (5/8") BFB SWING RETAINER FLG LK BOLT (3/8-NC X 1") FLANGE BOLT (5/8-NC X 1-3/4", GD8) FLANGE BOLT (1/2-NC X 1-3/4", GD8) ZERK (02N90) FRICTION WASHER (4.300 X .062" THK") FRICTION WASHER (4.300 X .031" THK") BRONZE BUSHING (4.259") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") TAPERED INSERT (1") TAPERED INSERT (1.25") TAPERED PIN (1.500" X 5.850") TAPERED PIN (1.250" X 11.590") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.000") TAPERED PIN (1.250" X 3.940") BFB SWING POST BLADE MOUNT BLADE MOUNT BACKFILL BLADE (64") - DOZER CUTTING EDGE 64" - TURF BACKFILL BLADE (64") - TURF DOWEL PINS (5/8 X 2.000)

REMARKS

LOCTITE 271 OR 277 & TORQUE TO 300 FT LBS.

USE LOCTITE 271 OR 277 USE LOCTITE 271 OR 277

OLD STYLE STANDARD WELD-ON OPTIONAL USE LOCTITE # 680

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0026675

104

TILT BACKFILL BLADE (64")

5 13

3

14 10

6

1

9 2 11 8 4

7

2

12

03

ID0164981

105

TILT BACKFILL BLADE (64") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

190-1678 190-422 362-649 1 313-075 2 105-874 1 105-303 4 105-379 1 105-826 2 106-029 2 107-011 2 105-854 2 107-011 2 105-854 2 115-483 1 181-981 1 183-584 1 183-592 1 328-623 1 313-037 1 105-072 1 105-118 1

DESCRIPTION

REMARKS

64" TILT BACKFILL BLADE-RT40/45 64" TILT BFB KIT TILT CYLINDER COVER RETAINER TILT BLADE BOLT (3/8-NC X 1-1/2") FLG BOLT (5/8-NC X 2-1/2") BOLT (3/4-NC X 1-1/4", NLK) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4", BUT SOC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) KLIP RING (1-1/4") TAPERED INSERT (1") TAPERED PIN (1" X 2.44") PIN (1.25" X 1.625") TILT BACKFILL BLADE (64")-DOZER CUTTING EDGE (64") - TURF LOCK WASHER (3/8") WASHER (3/8")

INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2

LOCTITE & TORQUE TO 225 FT LBS 4 SLOT CYL COVER (362-649) 2 SLOT CYL COVER (362-649) 4 SLOT CYL COVER (362-649) OBSOLETE 2 SLOT CYL COVER (362-649) OBSOLETE

WELD-ON

NOT SHOWN:

FOOTNOTES:

1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".

2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.

NOTE:

REFER TO INSTALLATION INSTRUCTIONS 060-011.

03

ID0164981

106

2 POST ROPS

5

1

4

6

1

11

10 3 11

8

2 7

9 2

D

805-543

107

2 POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-071 2 WASHER (1/2") 2. 105-340 4 FLG LOCKNUT (3/4-NC) 3. 105-384 4 WASHER (3/4") 4. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2") 5. 110-272 1 SEAT BELT KIT 6. 306-362 1 2-POST ROPS 7. 106-039 2 NUTSERT (3/8-NC) 8. 362-582 1 LEFT ROPS MOUNT COVER 9. 105-826 2 FLG LK BOLT (3/8-NC X 1") 10. 362-583 1 RIGHT ROPS MOUNT COVER 11. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8)

REMARKS

SEE FOOTNOTE 1. TORQUE TO 300 FT/LBS.

FOOTNOTES

1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

D

805-543

108

NOTES:

ID0134963

109

CONTROL COMPONENTS

110

HAND THROTTLE

2

12

3 1 5 11

4 8 14 7 4 9

13 8

05

6

10 5

5 5

ID0012179

111

HAND THROTTLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 2 3 1 1 1 3 1 1 4 1 1 1

323-614 106-265 105-139 105-186 190-1467 324-700 324-701 106-231 106-106 108-133 107-781 323-605 108-063 106-538

DESCRIPTION

REMARKS

THROTTLE BRACKET BOLT (1/4-NC X 3/4", BUT TORX) CLIP NUT (1/4") NUT (#10-24) THROTTLE CABLE KIT THROTTLE BRACKET CABLE MOUNT SCREW (M6-1.00 X 16MM) NUT (M6-1.00) CABLE STOP HEX SCREW (#10-24 X 5/8") RIGHT REAR FENDER SET SCREW (#10 X .188") LOCKNUT (M6-1.00,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0012179

112

FOOT CONTROL

6

10

18 1

24

10 11

27 2

13

5

8

24

14

18

19

17 9

3 23

18

25

1 16

20

21 7 4

2

22 12 21 15

02

ID0026653

113

FOOT CONTROL REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

2 2 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 4 2 4 3 1 1 2 1

105-047 106-004 313-561 313-184 363-687 196-322 313-553 181-617 115-582 106-138 110-318 363-636 110-102 106-018 125-447 313-186 365-193 105-093 105-873 105-805 105-003 105-823 110-287 106-255 105-262

DESCRIPTION

REMARKS

LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-3/8", GD8) CONTROL ROD (3/8-NF X 7.900") FOOT PEDAL CABLE BRACKET CONTROL CABLE (#10-32 X 37") SPRING BRACKET SPRING BACK-UP COMPRESSION SPRING NUT (M5-0.80) BALL JOINT (#10-32,FM) SPRING CENTER BRACKET ROD END (3/8-NF, FM) JAM NUT (3/8-NF) FLG BRONZE BUSHING (.502") PEDAL HEEL CONTROL ROD (3/8-NF X 10.625") NUT (3/8-NF) FLG LK BOLT (5/16-NC X 1") BELLEVILLE WASHER (3/8") FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 3/4") ROD END (3/8-NF, FM, LH) WASHER (.406") NUT (3/8-NF, LH)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0026653

114

GROUND DRIVE CONTROLS 19

DETAIL A 15

14

2

8

2 4

MT12 ONLY

11

13

17

A

3

7 20

1

16 12

6 23

5 9

23

18 10

18 10

21

24 22 25

03

ID0026656

115

GROUND DRIVE CONTROLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

506-021 1 105-832 4 105-811 2 105-284 8 196-322 1 105-865 2 196-131 1 105-197 2 110-697 1 105-047 2 365-443 1 105-019 2 365-441 1 301-1418 1 108-147 2 331-166 1 110-318 2 110-102 2 110-487 1 106-678 2 106-506 2 313-543 1 105-805 4 105-834 2 501-153 2

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 37") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4") GR8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, ORG) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4") CABLE MOUNT BELLEVILLE WASHER (3/8") FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0026656

116

ATTACHMENT DRIVE CONTROLS 19

8 11

14 17

4

1

20 9

5

21

6

2 7 15

13

18

2

22 16 26

24

26

10

3 12

23 21

9 3 25

B

16

809-506

117

ATTACHMENT DRIVE CONTROLS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

1 4 4 8 1 2 1 2 2 2 1 2 1 1 2 2 2 2 1 2 4 2 2 1 1 4

506-021 105-832 106-048 105-284 196-334 105-865 196-131 105-197 110-697 105-047 365-443 105-019 365-441 331-422 108-147 331-166 110-318 110-102 110-375 106-678 106-049 105-834 501-153 313-543 313-544 105-805

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 58") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4") GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, YELLOW) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4", PLPS) FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8") CABLE MOUNT MOUNT BRACKET BELLEVILLE WASHER (3/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

FOOTNOTES

NOTE:

B

809-506

118

PARKING BRAKE

BEGINS WITH CMWRT45XPF0002832

1 2

3 4 2 5

2

6

7

2 8

18 10

14

9

5 13 17 12 11

15

19

01

16

ID0375439

119

PARKING BRAKE

BEGINS WITH CMWRT45XPF0002832 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

110-469 1 160-744 1 105-823 4 105-003 4 163-083 1 106-517 2 105-156 2 105-834 2 110-150 2 105-512 2 105-826 4 160-1321 1 105-834 4 301-9173 1 106-012 2 163-209 1 182-135 105-089 2 163-218 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") BOLT (5/16-NC X 1-3/8") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE ROTOR (8.70") FLG LOCKNUT (3/8-NC) CALIPER MOUNT (8.70" ROTOR) FLG BOLT (5/8-NC X 3") BRAKE CALIPER FLANGE YOKE (1.088"-14S) LOCKNUT (5/16-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE

SEE FN 1 SEE FN 1

OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

1. 301-9173 MUST BE USED WITH 160-1321 WHEN PERFORMING UPGRADE TO OLDER UNIT.

NOTE:

01

ID0375439

120

PARKING BRAKE

ENDS WITH CMWRT45XTF0002831

1 2

3 4 2 5

2

6

2 8

18 10 14

7

9

5 13 17 12 11

15

19

03

16

ID0026657

121

PARKING BRAKE

ENDS WITH CMWRT45XTF0002831 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

110-469 160-744 105-823 105-003 163-083 106-517 105-156 105-834 110-150 105-512 105-826 160-765 105-834 313-176 106-012 163-209 182-135 105-089 163-218

QTY

1 1 4 4 1 2 2 2 2 2 4 1 4 1 2 1 2 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") BOLT (5/16-NC X 1-3/8") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE DISC FLG LOCKNUT (3/8-NC) BRAKE CALIPER MOUNT FLG BOLT (5/8-NC X 3") BRAKE CALIPER FLANGE YOKE (1.088"-14S) LOCKNUT (5/16-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE

SEE FN 1 SEE FN 1

OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

1. FOR BRAKE UPGRADE SEE ID0375439.

NOTE:

03

ID0026657

122

REAR STEER INDICATOR 12 1

14

11 328-112 179-201

8

SEE FOOTNOTE 1 9 7

15 16

13

5

16 15

4 2

10

6

13 3 15

2

16 5 3

W/DANA 60 AXLE DETAIL

16 15

6

10

E

805-388

123

REAR STEER INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

313-554 328-110 313-108 154-844 365-191 361-475 363-368 363-629 328-112 179-201 105-841 105-213 105-866 106-103 110-217 115-480 160-335 105-115

QTY

1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2

DESCRIPTION

INDICATOR PLATE PIVOT ARM PIVOT BASE EXT HOSE (1/2"-19.25"-3000PSI) CONTROL ROD (5/16-NF X 4.450") CONTROL ROD (5/16-NF X 3.250") PIVOT LINK MOUNT PIVOT LINK MOUNT INDICATOR MOUNT INDICATOR PIVOT STUB CLIP NUT (5/16-NC) NUT (5/16-NF) FLG LK BOLT (5/16-NC X 1-1/4") BOLT (1/4-NC X 1/2", BUT SOC) WORM CLAMP (7/16" TO 1") GRIP RING (.750") BALL JOINT (5/16-NF) JAM NUT (5/16-NF)

REMARKS

2.05" HIGH DANA 44 DANA 60 DANA 44 DANA 60

NOT SHOWN: 274-087 REAR STEER INDICATOR DECAL. 274-751 REAR STEER FUNCTION DECAL. 700-226 CONTROL VALVE.

FOOTNOTES

1. 179-201 MUST BE FLUSH WITH 328-112. SEE GRAPHICS ON OPPOSITE PAGE.

NOTE:

E

805-388

124

NOTES:

ID0134963

125

HYDRAULICS

126

OIL COOLER AND FILTER HYDRAULICS BEGINS WITH S/N CMWRT40_E60001229

40 32 35

26

33 36

31 35

10 2

26 37 1

34

5

30 10

10

4

25

28

8

27 10

18 41

10

4

10

32 16

5 15 19

9

09

10

13 14

27

24 22

11

10 10

20 23

3

29

21

7 39 38

6

12

17

ID0010949

127

OIL COOLER AND FILTER HYDRAULICS BEGINS WITH S/N CMWRT40_E60001229 REF PART NO. NUMBER

QTY

DESCRIPTION

1 194-523 1 EOC/HOC 2 116-335 1 BULK HOSE (1", SOLD PER FT) 3 300-2464 1 MANIFOLD BRACKET 4 116-335 AR BULK HOSE (1", SOLD PER FT) 5 514-114 2 S/O TEE (12S-16H-16H90) 6 154-300 1 CONNECTOR (10O-12S90) 7 155-933 1 QDC ADAPTER (12-12S/J) 8 155-958 1 TRICK QDC BODY (12-14S) 9 105-818 2 BOLT (1/4-NC X 1-1/2") 10 110-353 11 WORM CLAMP (3/4" TO 1-1/2") 11 155-174 1 S/O COUPLER (12S-12H90) 12 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET) 13 159-731 1 S/O COUPLER (12OFX-12H90) 14 116-335 AR BULK HOSE (1", SOLD PER FT) 15 116-335 1 BULK HOSE (1", SOLD PER FT) 16 117-719 1 ABRASION SLEEVE (1.75" X 36") 17 159-729 1 F/T RETURN LINE 18 159-730 1 COOLER/AUX HARD LINE 19 322-289 1 BACKUP (BOLT-ON) 20 105-098 3 BOLT (3/8-NC X 3") 21 105-845 3 FLG LOCKNUT (3/8-NC) 22 106-596 2 LK SCREW (M14-2.00X30MM,EPXY) 23 105-118 3 WASHER (3/8") 24 105-940 2 WASHER (5/8) 25 153-189 1 AUXILIARY MANIFOLD 26 110-856 2 BOLT-ON CLAMP (1-5/8") 27 155-161 2 S/O COUPLER (12S-16H) 28 158-576 1 CHECK VALVE (12SF-12SF) 29 105-834 1 FLG LOCKNUT (3/8-NC) 30 116-636 AR BULK HOSE (3/4", SOLD PER FT) 31 157-946 1 FILTER HEAD 32 105-825 2 FLG LK BOLT (3/8-NC X 3/4) 33 300-2465 1 HYDRAULIC FILTER BRACKET 34 106-654 1 SCREW (M10-1.50 X 16MM) 35 155-230 2 S/O COUPLER (16S-16H45) 36 106-991 2 FLG LK SCREW (M8-1.25 X 20MM) 37 159-074 1 FILTER ELEMENT (1-3/8 UNF) 38 155-936 1 DUST PLUG (1/2" - 3/4") 39 155-935 1 DUST CAP (1/2" - 3/4") 40 501-153 3 FLG LK BOLT (3/8-NC X 5/8") 41 110-332 1 BOLT-ON CLAMP (1-5/8")

REMARKS

USE 1 @ 40" USE 1 @ 30" USE 2 @ 6" EACH

USE 1 @ 5.5" USE 1 @ 36"

USE 1 @ 6"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

09

ID0010949

128

PUMPS AND RESERVOIR

BEGINS WITH S/N: CMWRT40XT80002744

10 20 18 19

11 13

15

18

21 1

P

17

LS EF

16

CF

2

24 25 24

8

6 23 43 31

14

30

5

41

9 36

42

24 12

4

34

7

3 22 24 24

32 28 33

26 24

29 28

35 44

27

40

39

38

37

FROM OIL FILTER

01

ID0216315

129

PUMPS AND RESERVOIR

BEGINS WITH S/N: CMWRT40XT80002744 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

300-8021 1 105-226 2 159-981 1 159-982 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 157-041 1 158-459 1 515-048 1 154-299 1 116-218 1 115-320 1 153-766 1 153-900 1 155-074 1 154-298 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-301 1 514-088 1 110-353 6 116-460 AR 116-335 AR 156-111 1 110-026 2 115-374 AR 110-336 1 155-195 1 116-335 AR 155-146 1 514-010 1 159-729 1 154-327 1 515-584 1 110-573 1 322-289 1 105-818 2 105-805 2 105-238 2 117-706 1 154-331 1

DESCRIPTION

OIL RESERVOIR WASHER (5/16") TANDEM PUMP DANA 44 TANDEM PUMP DANA 60 SEAL REPAIR KIT NEEDLE BEARING BALL BEARING (1.373") RELIEF VALVE (3625 PSI) RELIEF VALVE (5000 PSI) RELIEF VALVE (3045 PSI) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-18"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") LOCKING CAP (VENTED) STRAINER PLUG (08S, SOC) CONNECTOR (10S-10O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") SLIP-ON COUPLER (04S-08H) WORM CLAMP (7/16" - 1") BULK HOSE (1/2", SOLD PER 1") SLIP-ON COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O) SLIP-ON COUPLER (16S-16H) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) SLIP-ON COUPLER (20S-16H90) BULK HOSE (1", SOLD PER 1') SLIP-ON COUPLER (12O-16H90) CONNECTOR (12O-20S90) F/T RETURN LINE CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/2", SOC) ABRASION SLEEVE (1.59" X 17") PLUG (08O)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE

USE 1 @ 10"

USE 1 @ 10" USE 1 @ 6" CHARGE PRESSURE USE 1 @ 5.5"

USE 1 @ 13.25"

RETURN PRESSURE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0216315

130

PUMPS AND RESERVOIR ENDS WITH S/N: CMWRT40XP80002743

10 20 18 19

11 13

15

18

21 1

P

17

LS EF

16

CF

2

24 25 24

8

6 23 43 31

14

30

5

41

9 36

42

24 12

4

34

7

3 22 24 24

32 28 33

26 24

29 28

35 44

27

40

39

38

37

FROM OIL FILTER

07

ID0027417

131

PUMPS AND RESERVOIR ENDS WITH S/N: CMWRT40XP80002743 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

364-672 1 105-226 2 159-981 1 159-982 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 157-041 1 158-459 1 515-048 1 154-299 1 116-218 1 115-320 1 153-766 1 153-900 1 155-074 1 154-298 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-301 1 514-088 1 110-353 6 116-460 AR 116-335 AR 156-111 1 110-026 2 115-374 AR 110-336 1 155-195 1 116-335 AR 155-146 1 514-010 1 159-729 1 154-327 1 515-584 1 110-573 1 322-289 1 105-818 2 105-805 2 105-238 2 117-706 1 154-331 1

DESCRIPTION

OIL RESERVOIR WASHER (5/16") TANDEM PUMP DANA 44 TANDEM PUMP DANA 60 SEAL REPAIR KIT NEEDLE BEARING BALL BEARING (1.373") RELIEF VALVE (3625 PSI) RELIEF VALVE (5000 PSI) RELIEF VALVE (3045 PSI) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-18"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") LOCKING CAP (VENTED) STRAINER PLUG (08S, SOC) CONNECTOR (10S-10O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") SLIP-ON COUPLER (04S-08H) WORM CLAMP (7/16" - 1") BULK HOSE (1/2", SOLD PER 1") SLIP-ON COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O) SLIP-ON COUPLER (16S-16H) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) SLIP-ON COUPLER (20S-16H90) BULK HOSE (1", SOLD PER 1') SLIP-ON COUPLER (12O-16H90) CONNECTOR (12O-20S90) F/T RETURN LINE CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/2", SOC) ABRASION SLEEVE (1.59" X 17") PLUG (08O)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE

USE 1 @ 10"

USE 1 @ 10" USE 1 @ 6" CHARGE PRESSURE USE 1 @ 5.5"

USE 1 @ 13.25"

RETURN PRESSURE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0027417

132

GROUND DRIVE HYDRAULICS ENDS WITH S/N____80002571

19 23

RT40 DANA 44 ONLY 42 44

38 37

43 40

2 5

26

39 18

8

41

45

1 2

25

3 36

6

5

7 4 9 10

28 31

22 29 21 27

32 35

22

12 11

16

30

TO ATTACHMENT MOTOR

14

34 33

13 15

20 24 16

17

SEE FOOTNOTE 1

12

ID0034901

133

GROUND DRIVE HYDRAULICS ENDS WITH S/N____80002571 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

DESCRIPTION

501-829 1 FLUSHING VALVE 154-342 2 CONNECTOR (06S-06O90) 154-221 1 CONNECTOR (06S-06O) 515-265 1 HOSE (06OFX-14"-3000) 117-672 2 ABRASION SLEEVE (1.00" X 20") 155-486 1 HOSE (06OFX90-31"-3000) 117-718 1 ABRASION SLEEVE (1.00" X 36") 154-788 1 HOSE (06OFX-40"-3000) 154-437 1 UN BR TEE (06OFX-06O-06O) 154-343 1 UNION (06S-06OFX90) 154-345 1 RUN TEE (06S-06O-06O) 159-157 2 QDC ADAPTER (02-06OF) 159-148 1 DUST CAP (1/8") 154-344 1 UNION RUN TEE (06OFX-06O-06O) 154-230 1 BRANCH TEE (06S-04O-04O) 159-388 1 CHECK VALVE (06S-06O) 154-252 2 CONNECTOR (04S-04O90) 515-065 1 HOSE (04OFX90-14"-3000) 154-825 1 HOSE (04OFX-12"-3000) 105-224 2 BOLT (1/4-NC X 2-1/2") 105-085 2 LOCKNUT (1/4-NC) 515-013 1 HOSE (04OFX-42"-3000) 514-295 1 CONN (12O-16S90-06SF-06SF) 159-381 2 CHECK VALVE (06S-06O) 515-101 1 HOSE (060FX45/90-270-23"-3000) 159-412 1 RETURN MANIFOLD 154-845 1 HOSE (06OFX45-26"-3000) 154-346 1 BRANCH TEE (06S-06O-06O) 154-690 1 HOSE (12OFX90-23"-4000) 154-691 1 HOSE (12OFX90-41"-4000) 117-679 1 ABRASION SLEEVE (1.59" X 32") 154-247 1 CONNECTOR (10S-12O) 154-273 1 CONNECTOR (10S-12O90) 158-943 1 HYDRAULIC MOTOR 149-112 1 HYDRAULIC MOTOR 154-335 1 CONNECTOR (04O-04O) 154-296 1 CAP (04OF) 117-684 1 ABRASION SLEEVE (1.00" X 26") 117-670 1 ABRASION SLEEVE (1.00" X 10") 150-1994 1 HYD RELIEF VALVE (3400PSI) 154-227 1 CONNECTOR (06O-08S90) 154-222 1 CONNECTOR (06O-08S) 515-635 1 HOSE (06OFX45-22"-4000) 154-348 1 UN BR TEE (06OFX-06O-06O) 515-636 1 HOSE (06OFX90S-28"-4000) 154-344 1 UN RUN TEE (06OFX-06O-06O) 117-989 1 ABRASION SLEEVE (1.00" X 24") 117-328 1 ABRASION SLEEVE (1.00" X 18")

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

REMARKS

USED WITH 3700 DD USED WITH RT40

USED WITH 3700 DANA 44 USED WITH 3700/5700 DANA 60

USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY

SEE FOOTNOTE 2. AND 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

FOOTNOTES:

1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN. 2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION. 3. BEGINS WITH S/N CMWRT40XE80002352.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0034901

134

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572

19 23

RT40 DANA 44 ONLY 42 44

38 37

43 40

2 5

26

39 18

8

41

44

1 2

25

3 36

6

5

7 4 9 10

28 31

22 29 21 27

32 35

22

12

16 11

30 14

45

TO ATTACHMENT MOTOR. SEE F/N 5.

17

34

13 15

20

33

16 24 46 SEE FOOTNOTE 4 SEE FOOTNOTE 1

06

ID0205720

135

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

501-829 1 154-342 2 154-221 1 515-265 1 117-672 2 155-486 1 117-718 1 154-788 1 154-437 1 154-343 1 154-345 1 159-157 2 159-148 1 154-344 1 154-230 1 159-388 1 154-252 2 515-065 1 154-719 1 105-224 2 105-085 2 515-013 1 514-295 1 159-381 2 515-101 1 159-412 1 154-845 1 154-346 1 154-690 1 154-691 1 117-679 1 154-247 1 154-273 1 158-943 1 149-112 1 154-335 1 154-296 1 117-684 1 117-670 1 150-1994 1 154-227 1 154-222 1 515-635 1 154-348 1 515-636 1 154-344 1 117-989 2 150-1959 1 154-383 1

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

DESCRIPTION

FLUSHING VALVE CONNECTOR (06S-06O90) CONNECTOR (06S-06O) HOSE (06OFX-14"-3000) ABRASION SLEEVE (1.00" X 20") HOSE (06OFX90-31"-3000) ABRASION SLEEVE (1.00" X 36") HOSE (06OFX-40"-3000) UN BR TEE (06OFX-06O-06O) UNION (06S-06OFX90) RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) DUST CAP (1/8") UNION RUN TEE (06OFX-06O-06O) BRANCH TEE (06S-04O-04O) CHECK VALVE (06S-06O) CONNECTOR (04S-04O90) HOSE (04OFX90-14"-3000) HOSE (04OFX-10"-3000) BOLT (1/4-NC X 2-1/2") LOCKNUT (1/4-NC) HOSE (04OFX-42"-3000) CONN (12O-16S90-06SF-06SF) CHECK VALVE (06S-06O) HOSE (060FX45/90-270-23"-3000) RETURN MANIFOLD HOSE (06OFX45-26"-3000) BRANCH TEE (06S-06O-06O) HOSE (12OFX90-23"-4000) HOSE (12OFX90-41"-4000) ABRASION SLEEVE (1.59" X 32") CONNECTOR (10S-12O) CONNECTOR (10S-12O90) HYDRAULIC MOTOR HYDRAULIC MOTOR CONNECTOR (04O-04O) CAP (04OF) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 10") HYD RELIEF VALVE (3400PSI) CONNECTOR (06O-08S90) CONNECTOR (06O-08S) HOSE (06OFX45-22"-4000) UN BR TEE (06OFX-06O-06O) HOSE (06OFX90S-28"-4000) UN RUN TEE (06OFX-06O-06O) ABRASION SLEEVE (1.00" X 24") CONNECTOR (04O-04OFX45) PLUG (04s)

REMARKS

SEE F/N 5.

USED WITH 3700 DD USED WITH RT40/RT45

SEE F/N 5.

USED WITH 3700 DANA 44 USED WITH 3700/5700 DANA 60 SEE F/N 5.

SEE F/N 5.

USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. SEE F/N 4.

SEE F/N 2 AND 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

FOOTNOTES:

1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN. 2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION. 3. BEGINS WITH S/N CMWRT40XE80002352.

4. BEGINs WITH S/N DWPRT45XVJ0004137 FOR DANA 44 UNITS. 5. AFTER S/N DWPRT45XVJ0004137, ONLY DANA 60 UNITS WILL RETAIN REF NO'S 16, 20, 33, AND 34.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0205720

136

ATTACHMENT DRIVE HYDRAULICS

RT40/RT45 DANA 44 ONLY 11 26 2

19 10

27

11

10

19 2 8

14 B

6

15 A 9

21

12 25 10

20 7

1

1

20 4

22

23 13

10

3 B

8

25

8

12

5 17

A 16

18

24

10

ID0026907

137

ATTACHMENT DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

514-322 2 105-095 2 154-345 1 159-157 1 159-148 515-583 1 156-105 1 156-106 1 105-106 6 214-819 1 105-085 4 328-468 1 110-573 2 363-640 1 154-224 1 154-342 1 154-756 1 117-718 1 159-388 158-939 1 154-384 2 159-147 1 159-148 159-981 159-982 499-633 500-639 190-805 500-2396 1 500-2397 1 158-459 154-344 1 322-289 2 150-1994 1 105-297 2

DESCRIPTION

CONN (16S-16O90-06SF-06SF) WASHER (1/4") RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) DUST CAP (1/8") HOSE (06OFX90-12"-3000) HYD LINE (-16) HYD LINE (16O-16OFX) BOLT (1/4-NC X 2") TEMPERATURE SWITCH LOCKNUT (1/4-NC) STRAP BOLT-ON CLAMP (1", SOLD PER SET) BRACKET CONNECTOR (06S-06O45) CONNECTOR (06S-06S90) HOSE (06OFX-38"-3000) ABRASION SLEEVE (1.00" X 36") CHECK VALVE (06S-06O) FLOW REGULATOR PLUG (06S) QDC ADAPTER (02-06S) DUST CAP (1/8") HYD TANDEM PUMP (PISTON) HYD TANDEM PUMP (PISTON) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH SEAL REPAIR KIT GASKET, NSS PLATE MTG GASKET, NSS MOUNTING COVER HYDRAULIC PUMP UN RUN TEE (06OFX-06O-06O) BACKUP (BOLT-ON) HYD RELIEF VALVE (3400 PSI) BOLT (1/4 - NC X 3-1/4")

REMARKS

RETURN PRESSURE

8 GPM, 225 PSI

DANA 44 DANA 60 SEAL KIT AVAILABLE (500-1573)

USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 1 & 2.

USED ON RT40/RT45 DANA 44 ONLY, SEE F/N 2.

NOT SHOWN:

FOOTNOTES:

1.

2.

SEE GROUND DRIVE HYDRAULIC PAGE (ID0034901) FOR COMPONENTS REPLACES REF NO. 8, BEGINS WITH S/N CMWRT40XE80002352.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0026907

138

ATTACHMENT TILT/SWING CONV KIT

12

11 10

6 2

8

6 TO PLOW/SAW SWING (COUNTERBALANCE VALVE)

7 6

6 6

4

6

3

1

TO BFB "TILT" CYLINDER

07

9

5

ID0111690

139

ATTACHMENT TILT/SWING CONV KIT REF PART NO. NUMBER

QTY

190-739 1. 105-834 2. 105-047 3. 105-183 4. 105-117 5. 105-827 6. 154-276 7. 154-942 8. 158-510 110-585 157-060 9. 313-545 10. 515-542 11. 154-250 12. 159-156 159-148

DESCRIPTION

TILT-SWING SELECTOR CONV KIT 2 FLG LOCKNUT (3/8-NC) 2 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 2-1/2", GD8) 2 WASHER (5/16") 2 FLG LK BOLT (3/8-NC X1-1/4") 6 CONNECTOR (04O-08S90) 1 HOSE (08OFX90S-13"-3000) 1 HYD SELECTOR VALVE KNOB (3/8-NC, BLACK) QUAD RING (116 D70) 1 SELECTOR BRACKET 1 HOSE (04OFX90M-18"-3000) 1 CONNECTOR (040-06S45) 1 QDC ADAPTER (02-040F) DUST CAP (1/8")

REMARKS

INCL. REF. NO.'S 1-10

NOT SHOWN:

274-070

SELECTOR BLD TLT/ATT SWG DECAL

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

07

ID0111690

140

OPTIONAL MANIFOLD HYDRAULICS ENDS WITH S/N CMWRT40_E60001232

27 24

12

19

28

25

22

TO GROUND DRIVE PUMP

6 7 2

25 23 16 26

6 7 1

TO GROUND DRIVE PUMP

14

20

4

21

17

8 5 18

3

8

13

29 10

15

31 9 11

05

ID0027418

141

OPTIONAL MANIFOLD HYDRAULICS ENDS WITH S/N CMWRT40_E60001232 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

191-360 153-189 323-439 155-933 155-958 155-935 105-098 105-118 105-814 116-636 154-300 159-731 515-165 110-332 501-325 105-003 115-755 154-330 110-353 364-455 515-586 155-936 154-326 110-126 153-499 154-345 117-672 153-573 500-736 501-829 155-174

QTY

1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1

DESCRIPTION

REMARKS

HYD MANIFOLD CONVERSION KIT AUXILIARY MANIFOLD MANIFOLD BRACKET QDC ADAPTER (12-12S/J) TRICK QDC BODY (12-14S) DUST CAP (1/2"-3/4") BOLT (3/8-NC X 3") WASHER (3/8") FLG LOCKNUT (3/8-NC) BULK HOSE (3/4", SOLD PER FT) CONNECTOR (10O-12S90) S/O COUPLER (12OFX-12H90) HOSE (10OFX-64"-3000) BOLT-ON CLAMP (1-5/8") FLG LOCK BOLT (5/16-NC X 5/8") FLG LOCKNUT (5/16-NC) ABRASION SLEEVE (1.59" X 60") PLUG (06O) HOSE CLAMP (3/4" TO 1-1/2") STEP/FUEL TANK - RIGHT HOSE (06OFX90-21"-3000) DUST PLUG (1/2"-3/4") CAP (06OF) BOLT-ON CLAMP (1/2") POWER BEYOND SLEEVE ELBOW RUN TEE (06S-06O-06O) ABRASION SLEEVE (1.00" X 20") HYD CONTROL VALVE (5-SPOOL) PLUG (SD5 THD) FLUSHING VALVE S/O COUPLER (12S-12H90)

INCLUDES REF. NO.'S 1, 3-18, 20-26, and 29

USE 1 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0027418

142

OPTIONAL AUXILIARY MANIFOLD BEGINS WITH S/N CMWRT40_E60001229

27 24

12

19

28

25

22

TO GROUND DRIVE PUMP

6 7 2

25 23 16 26

6 7 1

TO GROUND DRIVE PUMP

14

20

4

21

17

8 5 18

3

8

13

29 10

15

31 9 11

03

ID0188408

143

OPTIONAL AUXILIARY MANIFOLD BEGINS WITH S/N CMWRT40_E60001229 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

191-360 153-189 1 300-2464 1 155-933 1 155-958 1 155-935 1 105-098 2 105-118 2 105-814 2 116-636 1 154-300 1 159-731 1 515-165 1 110-332 1 501-325 1 105-003 1 115-755 1 154-330 1 110-353 2 300-1574 1 515-586 1 155-936 1 154-326 1 110-126 1 153-499 1 154-345 2 117-672 1 153-573 500-736 1 501-829 155-174 1

DESCRIPTION

REMARKS

HYD MANIFOLD CONVERSION KIT AUXILIARY MANIFOLD MANIFOLD BRACKET QDC ADAPTER (12-12S/J) TRICK QDC BODY (12-14S) DUST CAP (1/2"-3/4") BOLT (3/8-NC X 3") WASHER (3/8") FLG LOCKNUT (3/8-NC) BULK HOSE (3/4", SOLD PER FT) CONNECTOR (10O-12S90) S/O COUPLER (12OFX-12H90) HOSE (10OFX-64"-3000) BOLT-ON CLAMP (1-5/8") FLG LOCK BOLT (5/16-NC X 5/8") FLG LOCKNUT (5/16-NC) ABRASION SLEEVE (1.59" X 60") PLUG (06O) HOSE CLAMP (3/4" TO 1-1/2") STEP/FUEL TANK - RIGHT HOSE (06OFX90-21"-3000) DUST PLUG (1/2"-3/4") CAP (06OF) BOLT-ON CLAMP (1/2") POWER BEYOND SLEEVE ELBOW RUN TEE (06S-06O-06O) ABRASION SLEEVE (1.00" X 20") HYD CONTROL VALVE (5-SPOOL) PLUG (SD5 THD) FLUSHING VALVE S/O COUPLER (12S-12H90)

INCLUDES REF. NO.'S 1, 3-18, 20-26, and 29

USE 1 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0188408

144

TOW VALVE HYDRAULICS

10

6 9 12

8 3

11 14

15

5

7 1 2

4

05

13

ID0111826

145

TOW VALVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

215-072 1 154-221 1 154-342 1 105-2019 2 105-095 6 515-586 1 105-085 2 117-672 1 154-345 1 501-829 1 313-514 515-586 154-228 1 300-7818 2 328-468 1

DESCRIPTION

SOLENOID CONTROL VALVE CONNECTOR (06S-06O) CONNECTOR (06S-06O90) BOLT (1/4-NC X 5-1/4") WASHER (1/4") HOSE (06OFX90-21"-3000) LOCKNUT (1/4-NC) ABRASION SLEEVE (1.00" X 20") RUN TEE (06S-06O-06O) FLUSHING VALVE SEAT DECK MOUNT HOSE (06OFX90-21"-3000) UNION (06O-06OFX90) SPACER STRAP

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REFER TO A222/A323/A422 MOUNTING INSTRUCTIONS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0111826

146

STEERING HYDRAULICS

1 3 3

7

2

18

14

4 18

P LS EF

16

5

CF

9 6

17 10

8 8 4

8 19

11

4 15

DANA 44

LS (LOAD SENSE)

R (RT. STEERING) 13 P (PRESSURE) 13 4

L (LF STEERING)

T (TANK)

12 DANA 60

06

ID0027419

147

STEERING HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

DESCRIPTION

155-672 1 ORBITROL COLUMN 150-6406 1 POWER STEERING VALVE 157-974 1 POWER STEERING VALVE 158-256 2 CONNECTOR (04O-08S90,XL) 154-252 AR CONNECTOR (04S-04O90) 115-737 1 ABRASION SLEEVE (1.59" X 40") 515-585 1 HOSE (04OFX45-70"-3000) 515-074 1 HOSE (04OFX90-77"-3000) 154-669 3 HOSE (04OFX-50"-3000) 154-261 1 CONNECTOR (04O-08S) 115-755 1 ABRASION SLEEVE (1.59" X 60") 151-038 1 CYL (2.0" X 1.0" X 4.0") 151-039 1 CYL (2.0" X 1.0" X 5.0") 515-021 2 HOSE (04OFX45-52"-3000) 158-901 - PRIORITY VALVE 159-412 - RETURN MANIFOLD 154-278 1 CONNECTOR (04S-04O) 117-717 1 ABRASION SLEEVE (1.00" X 40") 154-276 2 CONNECTOR (04O-08S90) 154-263 1 CONNECTOR (04S-04045)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1 USE 1 WITH DANA 44, 2 WITH DANA 60 & 1 ON RETURN MANIFOLD

DANA 44

DANA 44 DANA 60 DANA 60

DANA 44

NOT SHOWN:

FOOTNOTES:

1. 157-974 OLD STYLE STEERING MOTOR, USE SEAL REPAIR KIT 190-913.

2. 150-6406 BEGINS WITH S/N: CMWRT40______, USE SEAL REPAIR KIT 500-3400,

NOTE:

REFER TO O-RING CHART (800-301)IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0027419

148

149

150

BACKFILL BLADE HYDRAULICS

26

23

2

24 1

C

D

3

22 4

20 6 19

13 B A

C 21 8 20

9 11 10

7 D

9

A

28

3

5

29 21 25

B

14

12

18

19

27 SEE FOOTNOTE 1

17 15

13 30

15

16 31

06

ID0027422

151

BACKFILL BLADE HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

1 1 2 1 2 1 1 1 2 1 1 1 2 1 2 1 1 1 2 2 2 1 1 1 1 1 2 2 1 1

154-250 154-220 154-730 117-603 154-285 154-705 154-651 117-670 515-065 115-776 154-252 154-278 151-039 154-702 154-226 151-040 115-713 110-169 125-770 125-771 154-316 117-707 514-018 514-118 515-509 111-077 346-344 154-265 154-296 125-772 125-771

DESCRIPTION

CONNECTOR (04O-06S45) CONNECTOR (04O-06S) HOSE (04OFX45-66"-3000) ABRASION SLEEVE (1.59" X 62") BK CONNECTOR (04O-04O45BK) HOSE (04OFX90-60"-3000) HOSE (04OFX-66"-3000) ABRASION SLEEVE (1.00" X 10") HOSE (04OFX90S-14"-3000) ABRASION SLEEVE (1.59" X 7") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) CYL (2.0" X 1.0" X 5.0") HOSE (04OFX-30"-3000) CONNECTOR (04O-06S90) CYL (2.50" X 1.25" X 5.0") ABRASION SLEEVE (1.59" X 24") WORM CLAMP (2.812" TO 3.750") COMPOSITION BUSHING (1.000") COMPOSITION BUSHING (1.250") RUN TEE (04S-04O-04O) ABRASION SLEEVE (1.59" X 56") CONNECTOR (04O-06S, ORF) CONNECTOR (04O-06S45, ORF) HOSE (04OFX-28"-3000) VINYL CAP (1.625") HOSE MOUNT UNION RUN TEE (04OX-04O-04O) HEX CAP (04OF) COMPOSITION BUSHING (1.50") COMPOSITION BUSHING (1.25")

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

ITEMS 28 AND 29 USED ONLY WITH AUXILIARY MANIFOLD KIT (604-981).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0027422

152

TILT BLADE HYDRAULICS RT40 BEGINS WITH S/N XJ70001806

1 14 16

2 15 3

3

4

5 5

17 8

6

9

18

12 7 10

22 11 19 20 21

06

13

ID0027423

153

TILT BLADE HYDRAULICS RT40 BEGINS WITH S/N XJ70001806 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

110-439 1 154-220 1 154-964 2 115-938 1 154-285 2 154-702 2 300-4028 1 115-713 1 154-252 2 110-169 1 151-041 1 125-771 1 125-770 1 365-478 1 514-018 1 106-539 1 346-344 106-162 2 106-386 2 154-275 2 154-715 1 154-802 1

DESCRIPTION

REMARKS

HANDLE (3/8-NC, BLACK) CONNECTOR (04O-06S) HOSE (04OFX90-70"-3000) ABRASION SLEEVE (1.59" X 66") BK CONNECTOR (04O-04O45BK) HOSE (04OFX-30"-3000) HOSE MOUNT ABRASION SLEEVE (1.59" X 24") CONNECTOR (04S-04O90) WORM CLAMP (2.812" - 3.750") CYL (2.0" X 1.0" X 3.0") COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1") LEVER (5.88") CONNECTOR (04O-06S, ORF) JAM NUT (M8-1.25) HOSE MOUNT FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) BK CONNECTOR (04O-04OBK) HOSE (04OFX90S-18"-3000) HOSE (04OFX90S-26"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0027423

154

155

156

157

158

HYDRAULIC PUMP 9 TOOTH SPLINE

2

1

SERIES ID MARK

A

809-513

159

HYDRAULIC PUMP 9 TOOTH SPLINE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

158-459 500-470 500-966 157-041

1 1 1

HYDRAULIC PUMP SEAL REPAIR KIT SEAL REPAIR KIT O-RING (152 D70)

USE WITH 25 SERIES USE WITH 26 SERIES SEE FOOTNOTE 1

1.

2.

FOOTNOTES

1. THIS O-RING IS NOT PART OF THE SEAL KIT & MUST BE ORDERED SEPARATELY. 2. INSTALLATION INSTRUCTIONS 051-002

NOTE:

A

809-513

160

HYDRAULIC CONTROL VALVE

8

4

2

14

21

16

LS

6

P

7

3

EF CF

12

1 11

13 33

10

9 5

15

40 41

35

36

19

23 17

37

34

42 20

31

38

44

34 32

36

45

24 25 24

39

26

39

24

43

32

29

19

22

28

27 20 18 30

29 153-572

500-736 500-736

153-573

BOOM LIFT TILT LIFT

BOOM LIFT REAR STEER TILT LIFT SWING

SWING

05

ID0027420

161

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

153-572 1 153-573 1 365-479 1 499-022 1 154-323 1 154-391 1 365-478 1 110-439 1 110-442 1 105-178 3 105-117 3 105-089 3 155-163 1 159-147 1 515-048 1 105-826 4 117-706 1 105-814 4 159-412 110-958 2 105-818 4 154-298 1 116-044 AR 156-123 1 110-026 4 116-044 1 156-109 1 150-4462 1 154-287 1 313-540 2 107-873 2 365-448 1 110-879 4 154-250 1 154-706 2 117-655 1 154-220 2 149-136 1 105-821 2 105-085 4 154-226 2 154-296 2 514-118 1 178-973 4 154-719 2 154-297 2

DESCRIPTION

HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (5-SPOOL) LEVER (4.50") LEVER (M12-1.75 X 200MM) CONNECTOR (08S-10O90) CONNECTOR (08S-10O) LEVER (5.88") HANDLE (3/8-NC, BLACK) HANDLE (3/8-NC, GREEN) BOLT (5/16-NC X 2-1/2",GD8) WASHER (5/16") LOCKNUT (5/16-NC) REDUCER (08S-06SF) QDC ADAPTER (02-06S) HOSE (10OFX45-18"-3000) FLG LK BOLT (3/8-NC X 1") ABRASION SLEEVE (1.59" X 17") FLG LOCKNUT (3/8-NC) RETURN MANIFOLD BACKUP PLATE BOLT (1/4-NC X 1-1/2") CONNECTOR (10S-10O90) BULK HOSE (5/8", SOLD PER 1") HYD LINE (10OFX-10H) WORM CLAMP (1/2" X 1-1/4") BULK HOSE (5/8", SOLD PER 1") HYD LINE (10H-10H) S/O COUPLER (10S-10H45) CONNECTOR (16S-16O90) MANIFOLD STRAP BOLT (1/4-NC X 4-1/4") CONTROL VALVE BRACKET BOLT-ON CLAMP (5/8",SOLD PER SET) CONNECTOR (04O-06S45) HOSE (04OFX90S-40"-3000) ABRASION SLEEVE (1.59" X 38") CONNECTOR (04O-06S) HYD LOCKOUT VALVE FLG LK BOLT (1/4-NC X 1-3/4") LOCKNUT (1/4-NC) CONNECTOR (04O-06S90) CAP (04OF) CONNECTOR (040-06S45, ORF) SPACER HOSE (04OFX-10"-3000) PLUG (04O)

REMARKS

USE 1 @ 8"

USE 1 @ 4.5"

FOR RT45 T4i & BEFORE FOR RT45 T4 ONLY FOR RT45 T4 ONLY

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0027420

162

HYDRAULIC CONTROL VALVES 3610,3700, 5700, RT36, RT40, RT45

1 2 3 4 29 5 21

26

19

10 11

28

27

13 14

25 6

7 8 9

15 24

22 23 18

17 16

10 11

12 13 14

20 21 19 18 17 (OLD STYLE KIT)

04

16

15

ID0026658

163

HYDRAULIC CONTROL VALVES 3610,3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

DESCRIPTION

516-035 HYDRAULIC CONTROL VALVE(4-SPOOL) 516-045 HYDRAULIC CONTROL VALVE(5-SPOOL) 107-431 1 SCREW (M5 X 55MM) 500-731 1 SPOOL BONNET 153-063 AR VALVE SPRING KIT 155-074 1 PLUG (08S, SOC, FM) 157-218 AR O-RING (___ D70) 157-744 1 SEAL, JOYSTICK 153-080 1 VALVE FLANGE 107-432 2 WASHER, SCHNORR 107-428 2 SCREW ( M5X10MM) 106-078 3 NUT (M8-1.25) 499-133 1 PIN, ROD END 499-006 1 JOYSTICK LEVER ASSEMBLY 107-534 3 A6 GALVANIZED WASHER 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) 499-135 1 RUBBER BELLOW 499-137 1 CLAMP, BELLOW 499-134 1 ARTICULATION HOLDER 499-138 1 ROD END 107-427 4 SCREW ( M5 X 14MM) 499-166 1 FULCRUM (JOYSTICK) 499-139 2 ARTICULATED JOINT (ASSY) 107-429 AR SCREW ( M5 X 35MM) 499-143 AR LEVER, VALVE 153-065 1 RELIEF VALVE KIT 153-066 1 16X20X1 SEAL RING 153-067 1 15.80X1.78 70 SEAL RING 157-218 AR O-RING (___ D70) 149-664 1 CHECK VALVE 153-062 1 VALVE SPRING KIT 499-331 1 VALVE SPRING KIT

REMARKS

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

04

ID0026658

164

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45

3 4 26 1

21

2

19

10 11

27

13 14

25

16 22 23

24

6

18 17 15

7 8 9

12

10 11 13 14

20 21 19 18 17 (OLD STYLE KIT)

06

16

15 ID0134739

165

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

153-572 153-573 153-062 1 499-331 1 149-664 1 153-063 AR 155-074 1 157-218 AR 157-744 1 153-080 1 107-432 2 107-428 2 106-078 3 499-133 1 499-006 1 107-534 3 107-322 3 499-135 1 499-137 1 499-134 1 499-138 1 107-427 4 499-166 1 499-139 2 107-429 AR 499-143 AR 153-065 1 153-066 1 153-067 1 157-218 AR

DESCRIPTION

HYDRAULIC CONTROL VALVE(4-SPOOL) HYDRAULIC CONTROL VALVE(5-SPOOL) VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE VALVE SPRING KIT PLUG (08S, SOC, FM) O-RING (___ D70) SEAL, JOYSTICK VALVE FLANGE WASHER, SCHNORR SCREW ( M5X10MM) NUT (M8-1.25) PIN, ROD END JOYSTICK LEVER ASS'Y A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9) RUBBER BELLOW CLAMP, BELLOW ARTICULATION HOLDER ROD END SCREW ( M5 X 14MM) FULCRUM (JOYSTICK) ARTICULATED JOINT (ASSY) SCREW ( M5 X 35MM) LEVER, VALVE RELIEF VALVE KIT 16X20X1 SEAL RING 15.80X1.78 70 SEAL RING O-RING (___ D70)

REMARKS

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

06

ID0134739

166

167

168

169

170

171

172

173

174

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE

2

1 3 4

5

6

7

07

ID0022940

175

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-040 190-166 150-779 150-292 106-097 150-776 150-773 150-423

NOT SHOWN: 259-100 259-236 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 5") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (5/8-NC X 1-3/4",GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

07

ID0022940

176

NOTES:

ID0134963

177

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

178

NOTES:

ID0134963

179

ACCESSORIES

180

FRONT COUNTERWEIGHT

10

11

1

11 2

3 10

12

4

5

7

9 6 8

A

809-516

181

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

100-267 313-135 1 313-134 1 313-103 1 313-107 1 301-8575 2 181-398 2 375-080 AR 105-422 2 105-372 2 105-830 28 105-833 16 301-8576 2

DESCRIPTION

REMARKS

FRONT COUNTERWEIGHT KIT RIGHT SIDE PLATE LEFT SIDE PLATE COUNTERWEIGHT FRAME WEIGHT MOUNT BOLT SPACER (2.750) SPACER COUNTERWEIGHT (100 LBS) WASHER (3/4") LOCKNUT (3/4-NC) FLG LOCK BOLT(1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) SPACER (6.250)

INCL REF NO.'S 1 THRU 6 & 8 THRU 12. SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. WEIGHTS (REF. NO. 7) MUST BE ORDERED SEPARATELY. 2. IF USING 4 WEIGHTS USE 2 EACH OF 301-8576 AND 181-398.

181-398.

IF USING 8 WEIGHTS USE TWO EACH OF 301-8575 AND

NOTE:

A

809-516

182

PERSONNEL PROTECTION KIT

2

1

3

02

ID0043991

183

PERSONNEL PROTECTION KIT REF PART NO. NUMBER

1 2 3

191-483 327-267 300-1747 195-972

QTY

DESCRIPTION

PERSONNEL PROTECTION KIT 1 EXHAUST STACK PROTECTOR 2 MUFFLER BRACKET 2 U-BOLT CLAMP (1-3/4")

REMARKS

INCLUDES REF. NO.'S 1-3 NUTS SHOULD BE PLACED ON OUTSIDE OF U-BOLT CLAMP NUTS INCLUDED WITH U-BOLT CLAMP

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0043991

184

BACKUP ALARM KIT RT40

3

3

8 4 2

2

6

03

1

7 5

ID0199098

185

BACKUP ALARM KIT RT40

REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1314 300-6090 106-381 106-386 306-602 217-703 106-058 106-040 105-215

QTY

1 2 2 1 1 2 2 2

DESCRIPTION

BACKUP ALARM KIT SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) ALARM OMNI LEVER SWITCH BOLT (#6-32 X 1-1/8", RD SLT) EXT STAR WASHER (#6) NUT (#6-32)

REMARKS

INCLUDES REF NO.'S 1-8 & ITEMS LISTED AS NOT SHOWN REFER TO FOOTNOTE 1

NOT SHOWN:

214-103 214-104 157-645 217-293

1 (2-WAY) MALE CONNECTOR 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 BACKUP ALARM HARNESS

FOOTNOTES:

1. SWITCH BRACKET (300-6090) REQUIRES USING EXISTING PUMP HARDWARE FOR MOUNTING. NOTICE: USE LOCTITE 271, OR EQUIVALENT, WHEN RE-INSERTING HARDWARE AFTER MOUNTING SWITCH BRACKET.

NOTE:

03

ID0199098

186

NOTES:

ID0134963

187

MISCELLANEOUS

188

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

189

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

190

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

191

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

192

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

193

194

RT40 Related Publications Component

Ass’y

P/N

Model: RT40 .................. Parts Manual ....................................................................... 053-131 RT40 .................. Technical Supplement ........................................................ 053-135 RT40 .................. Operators Manual ............................................................... 054-130 RT40 .................. Repair Guide (Service Manual) .............................................. N/A Engine: Deutz .................. Parts Manual - F3M2011F .............................. 194-529 ..... 053-115 Deutz ................. Parts Manual - F3M2011F ............................. 195-1063 .... 053-115 Deutz ................. Parts Manual – D2011L03o ........................... 195-1090 ... 053-1235 Deutz .................. Operators Manual - F3L1011F ............................................ 054-115 Deutz ................... Operators Manual – D2011L03o ......................................... 053-1236 Deutz .................. Service (Shop) Manual - F3L1011F .................................... 055-074 Deutz ................... Service (Shop) Manual – D2011L03o ................................. 053-1237 Differential: Dana ................... Service (Shop) Manual - 44 Ls Front, Ends .... 161-081 ..... 055-021 Dana ................... Service (Shop) Manual - 44 Ls Front, Begins .. 161-138 ..... 055-021 Dana ................... Service (Shop) Manual - 44 Ls Rear ............... 161-111 ..... 055-021 Dana ................... Service (Shop) Manual - 44 Ls Rear Steer ..... 161-199 ..... 055-021

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-898 Element (primary) ............................................................................... 194-916 Element (secondary) .......................................................................... 194-917 Oil Filter Element (spin-on) - Deutz ................................................................... 195-849 Fuel Filter Element (spin-on) - Deutz ................................................................ 195-807 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................. 159-074 Oil Strainer (24S-20SF) .................................................................................... 110-336

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

06

ID0084169

195

ID0040564

196

ID0135281