Ditch Witch RT24 Parts Manual 053-2279 - PDF DOWNLOAD

RT24

Parts Manual

Issue 10

053-2279

1

RT24 ISSUE NO. 10PL-09/19 For Replacement Copy Order P/N 053-2279

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT24

Copyright 2010, 2011, 2012, 2014, 2015, 2017, 2019 by The Charles Machine Works, Inc. , Ditch Witch, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Engine Components

Engine Assembly ...................................... 12 Fuel System .........................................14, 16

Powertrain

Hub & Brake ........................................20, 22 Tire & Wheel ............................................ 24 Trail Wheel ............................................... 26

Frame Components

Console Tower ......................................... 30 Outboard Bearing ..................................... 34 Pivot ......................................................... 32

Control Components

Controls ..................................................... 38

Hydraulics

Chain Motor Hydraulics ........................... 46 Cylinders – 2.0” x 1.0”.................................. 52 Filter Hydraulics ....................................... 42 Grease Cylinder ........................................ 56 Lift Hydraulics ........................................... 50 Motor ....................................................... 54 Oil Cooler .................................................. 44 Schematic ................................................. 58 Wheel Motor Hydraulics .......................... 48

Accessories

Alligator Bit Puller .................................. 110 Alligator Bit Punch .................................. 112 Backfill Blade .......................................82, 84 Boom Assembly, 24” Split ......................... 94 Boom Assembly, 30” Split ......................... 96 Boom Assembly, 36” Split ........................ 98 Boom, Grease – Roller ............................... 86 Boom, Grease – Sprocket ............................ 92 Boom, Low Profile Sprocket ..................... 90 Boom, Roller ............................................. 88 Boring Attachment .................................... 80 Chain Jaws .............................................. 114 Dig Chain – 33K 2PS .................................. 100 Dig Chain – 33K 4PS .................................. 102 Dig Chain – Alligator 33K 2PS ...................... 104 Dig Chain – Shark – 35K ............................. 106 Dig Chain – Shark II – 35K .......................... 108 Restraint Bar ............................................ 76 Weights ..................................................... 78 Wheel Track Assembly ................... 116, 118 Wheel Track Rotation Stops ................... 120

Miscellaneous

Bolt/Nut Torque Chart ............................ 124 Filters ...................................................... 130 Optional Kits ........................................... 130 Related Publications ............................... 130 Replacement O-Ring Chart ..................... 129 Warranty Registration ............................ 132

Electrical

Battery ...................................................... 66 Components ............................................. 68 Harness, Fan .............................................. 62 Schematic ................................................. 70

ID0257267

5

6

7

DECALS

8

DECAL LOCATION RT24

15

RESTRAINT BAR 12 19

9

8

6 7

2

18

13

14 11

1 17

16

12 5 3 6 7

10 4 2 6

07

7

ID0253588

9

DECAL LOCATION RT 24 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

270-4874 270-6773 270-1156 275-419 270-4873 275-173 274-442 274-318 274-187 270-4520 270-4521 270-4522 270-4837 270-4557 270-4549 270-4703 270-5700 275-449 270-6406 275-230

QTY

DESCRIPTION

1 2 1 1 1 3 3 1 1 1 1 2 1 1 1 1 1 1 3

RT24 SERVICE DECAL KIT PATENT DANGER, CHAIN & AUGER WARNING NO FLAME GREASE ZERK FUEL TANK (GASOLINE) LIFT LOCATION TIE DOWN LOCATION DANTER TURNING SHAFT HAZARD ALERTT PARKING BRAKE 15W-40 OIL CAP CONTROL PANEL RT24 MODEL ID ROTO-WITCH CONTROL VALVE ROTO-WITCH OPERATOR INSTRUCTIONS DAILY MAINTENANCE SCHEDULE DITCH WITCH LOGO PLACARD OPERATOR MANUAL REPLACEMENT DANGER STRIPE 1.75” X 18”

REMARKS

NOT PART OF KIT, SEE FOOTNOTE 1.

NOT PART OF KIT, SEE FOOTNOTE 1.

NOT PART OF KIT, SEE FOOTNOTE 1.

APPLY TO 3 SIDES. SEE FOOTNOTE 2.

FOOTNOTES:

1. PART OF ROTO-WITCH KIT 190-1563.

2. NOT PART OF KIT

07

ID0253588

10

NOTES:

ID0134963

11

ENGINE COMPONENTS

12

ENGINE ASSEMBLY RT24

17

19 20 1

21

18

9

2

12 11

2 14 13

4 15

13

16

3 5 10

8 7

07

10 6

ID0254071

13

ENGINE ASSEMBLY RT24

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

195-1532 160-1215 150-2330 150-2363 105-677 105-031 105-117 105-052 195-1530 105-158 106-395 106-561 107-194 105-091 156-982 165-923 195-1561 196-067 215-1626 106-164 106-387

QTY

1 1 1 1 4 2 4 2 1 4 4 4 4 4 1 1 1 1 1 1 1

DESCRIPTION

HONDA ENGINE (GX690) PUMP MOUNT KIT TANDEM PUMP 6 CC PUMP 13.8CC THROUGH DRIVE FLG BOLT (3/8-NC X 1-1/4") BOLT (3/8-NC X 1") WASHER (5/16") BOLT (3/8-NC X 1-1/4") MUFFLER CAM WASHER (3/8") WASHER (M8) LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG SCREW (M8-1.25 X 50MM) LOCK WASHER (5/16") O-RING (-138 D70) KEY (1/4 X 2.00) TURNDOWN (1.5" X 90DEG.) U-BOLT CLAMP (1-1/2") BATTERY GROUND STRAP FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50)

REMARKS

REFER TO "NOT SHOWN" SECTION, SEE FOOTNOTE 5 SEE FOOTNOTE 1 & REFER TO "NOT SHOWN" SECTION SEE FOOTNOTE 2 SEE FOOTNOTE 3 USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 4

NOT SHOWN:

SERVICE PARTS FOR PUMP MOUNT KIT, 160-1215: 160-1217 FLANGED COUPLER (1.125") 160-1218 FLANGED COUPLER (9T .625") 160-1219 SPIDER INSERT SERVICE PARTS FOR ENGINE, 195-1532: 155-910 FILTER ELEMENT (1-UNF) 195-1533 OIL FILTER 195-1534 AIR FILTER CARTRIDGE (INCLUDES PRE-FILTER) 195-1536 FUEL FILTER 195-1546 SPARK PLUG 195-1581 IGNITION KEY 195-1582 STARTER 195-1583 FUEL PUMP 215-2282 SWITCH ASSEMBLY 500-3269 THROTTLE CABLE

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT ON COUPLER SCREWS. 2. SEAL REPAIR KIT 9900205-00 3. SEAL REPAIR KIT 500-2301 4. GROUND STRAP MOUNTS TO FRAME AND OPPOSITE END MOUNTS TO ENGINE USING EXISTING MUFFLER MOUNT HARDWARE. 5. USE UPTIME R2O/24 HONDA KIT 190-1761. INCLUDES: 155-910, 195-1533, 195-1534, 195-1546 & 195-1536.

NOTE:

07

ID0254071

14

FUEL SYSTEM

BEGINS WITH S/N: CMWRT24XCB0000303 (RT24) RT20/24

20 21 12

18

18

18

3

18 27

5 2

22

10

TO EMISSIONS FITTING ON ENGINE AIR INTAKE

4 14 27

19

11

6 9

16

12

5

18

25

13 1

17

15

8 7

24 23

06

26

ID0268941

15

FUEL SYSTEM

BEGINS WITH S/N: CMWRT24XCB0000303 (RT24) RT20/24 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

1 FUEL TANK 1 GROMMET (.362") 1 S/O COUPLER (04H-05H90) 1 BULK FUEL TUBING (1/4",PER FT) 2 SPRING CLAMP (3/8") 1 FUEL PICKUP 2 FLG LK SCREW (M10-1.50 X 30MM) 3 FLG LOCKNUT (M10-1.50) 1 FILL NECK 1 GROMMET 1 SLOSH VALVE 28 BULK HOSE (5/16") LOW PERM 1 FLG SCREW (M10-1.50 X 25MM) 24 BULK HOSE (3/8") LOW PERM 2 BOLT-ON CLAMP (.625") 1 FUEL CAP COVER BASE (2.25") 1 FUEL CAP COVER 6 WORM CLAMP (1/4" TO 5/8") 1 FUEL CAP (RATCHET 2.25") 4 BULK HOSE (3/16") LOW PERM 1 S/O COUPLER (03H-05H) 1 S/O COUPLER (05H-06H) 1 LANYARD CABLE (13.5") 2 POP RIVET (3/16" X .664") 9 BULK EDGE (5/32",SOLD PER 1") 1 WORM CLAMP (2.062" TO 2.750") 2 SNAP-ON CLAMP (.593" TO .656")

301-0402 116-325 156-269 118-096 110-563 194-505 106-383 106-387 301-1870 105-1557 362-1530 105-1518 106-724 105-1519 110-259 362-1531 362-1175 110-249 362-1479 105-1516 156-253 150-1381 110-239 110-348 115-686 110-134 118-344

DESCRIPTION

REMARKS

USE 9"

USE 1 @ 24" & 1 @ 4" USE VARIOUS LENGTHS AND QUANTITIES USE 1 @ 24" MOUNT WITH EXISTING HARDWARE SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 1 @ 4" SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 1 @ 9" SEE FOOTNOTE 1

NOT SHOWN:

195-1536

1

FUEL FILTER

SERVICE PART

FOOTNOTES:

1. 190-1715 FUEL CAP COVER KIT, INCLUDES ITEMS 16, 17, 23, 24 & 26 (OPTIONAL, LOCKING )

NOTE:

06

ID0268941

16

FUEL SYSTEM

ENDS WITH S/N: CMWRT24XLB0000281 RT24

13

3 12

5 4

13 14

5

15 8

6 16

7

10 2

1 10 11

9

07

ID0254190

17

FUEL SYSTEM

ENDS WITH S/N: CMWRT24XLB0000281 RT24 REF PART NO. NUMBER

QTY

1 301-0402 2 116-325 3 156-269 4 118-096 5 110-563 6 194-505 7 301-0487 8 153-871 9 106-383 10 106-387 11 106-724 12 105-1518 13 110-249 14 105-1519 15 110-126 16 111-046

1 FUEL TANK 1 GROMMET (.362") 1 S/O COUPLER (04H-05H90) 1 BULK FUEL TUBING (1/4",PER FT) 2 SPRING CLAMP (3/8") 1 FUEL PICKUP 1 FILLER NECK 1 S/O COUPLER (06N-06H90, BRS) 2 FLG LK SCREW (M10-1.50 X 30MM) 3 FLG LOCKNUT (M10-1.50) 1 FLG SCREW (M10-1.50 X 25MM) 23 BULK HOSE (5/16" LOW PERM) 4 WORM CLAMP (1/4" TO 5/8") 29 BULK HOSE (3/8" LOW PERM) 2 BOLT-ON CLAMP (1/2") 1 LOCKING CAP (NON-VENTED)

DESCRIPTION

REMARKS

USE 9"

USE 1 @ 23" USE 1 @ 28.5" MOUNT WITH EXISTING HARDWARE

NOT SHOWN:

195-1536

1

FUEL FILTER

SERVICE PART

FOOTNOTES:

NOTE:

07

ID0254190

18

NOTES:

ID0134963

19

POWERTRAIN

20

HUB AND BRAKE

ENDS WITH S/N: CMWRT24XCA0000025 RT24

1

2

3

4

14

15

17

12 18

11 13

10

3

16

8 7 19

2

6

5 1

04

4 9

ID0257126

21

HUB AND BRAKE

ENDS WITH S/N: CMWRT24XCA0000025 RT24 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 HUB (MACHINED) 2 HYD MTR (GEROLER) 20.6 CID 4 CONNECTOR (06O-10S90) 10 LUG BOLT (7/16-NF X 2 1/4") 5 SPACER (.75 X .375 X 1.00) 1 BRAKE ROTOR 5 BOLT (3/8-NC X 1-3/4") 8 SCREW (M12-1.75 X 65MM) 10 LUG NUT (7/16-NF) 1 SHLD BLT (1/2" X 5/8"", 3/8-NC) 1 BRAKE PIN 1 FLG LK SCREW (M8-1.25 X 25MM) 1 EXT. SPRING (.84 OD X .58 ID X 4.75 LG) 1 LOCKNUT (3/8-NC) 1 BRAKE HANDLE 8 WASHER (.531", HARDENED) 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 8 FLG LK NUT (M12-1.75) 1 LOCK WASHER (3/8")

300-4341 155-572 154-421 105-1192 300-5985 301-1290 105-286 107-507 105-054 107-360 300-8836 106-992 117-1018 105-047 300-8835 106-743 106-561 106-709 105-072

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE SEAL REPAIR KIT 500-510 SEE FOOTNOTE 1

TORQUE TO 65 Ft. Lbs.

NOT SHOWN:

FOOTNOTES:

1. REF#'S 1 & 4 ARE INCLUDED IN 650-1103 HUB ASSEMBLY.

NOTE:

04

ID0257126

22

HUB AND BRAKE

BEGINS WITH S/N: CMWRT24XTA0000026 (RT24) RT20/24

1 2

3

15 14 17

4

12 11 3

13

10 7 19 4 5

2 18

16 8

6 1

03

9

ID0257580

23

HUB AND BRAKE

BEGINS WITH S/N: CMWRT24XTA0000026 (RT24) RT20/24 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 HUB (MACHINED) 2 HYDRAULIC MOTOR 24.1CID (GEROLER DISC ) 4 CONNECTOR (06O-10S90) 10 LUG BOLT (7/16-NF X 2 1/4") 5 SPACER (.75 X .375 X .875) 1 BRAKE ROTOR 5 BOLT (3/8-NC X 1-5/8") 8 SCREW (M12-1.75 X 65MM, SOC) 10 LUG NUT (7/16-NF) 1 SHLD BLT (1/2" X 5/8"", 3/8-NC) 1 BRAKE PIN 1 FLG LK SCREW (M8-1.25 X 25MM) 1 EXT. SPRING (.84 OD X .58 ID X 4.75 LG) 1 LOCKNUT (3/8-NC) 1 BRAKE HANDLE 8 WASHER (.531", HARDENED) 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 8 FLG LK NUT (M12-1.75) 5 LOCK WASHER (3/8")

300-4341 150-3197 154-421 105-1192 301-5707 301-1290 105-1756 105-1316 105-054 107-360 300-8836 106-992 117-1018 105-047 300-8835 106-743 106-561 106-709 105-072

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2, USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 65 Ft. Lbs.

NOT SHOWN:

FOOTNOTES:

1. USE SEAL REPAIR KIT 500-1984 2. UNITS PRIOR TO S/N: RT20XLD0000144 & RT24XID0000511 MUST REPLACE ALL 5 COMPONENTS AT ONE TIME. IF REPLACING ORIGINAL INDIVIDUAL PARTS, NOT ALL AT ONCE, USE OLDER COMPONENTS 300-5985 AND 105-S86. DO NOT MIX AND MATCH NEWER STYLE WITH OLDER STYLE PARTS.

NOTE:

03

ID0257580

24

TIRE AND WHEEL

8

10

9 7

11

10

12

2 1 5 6

4

3 03

ID0228582

25

TIRE AND WHEEL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 TIRE (18 X 9.5 X 8 B/L, 4PLY TL) 1 WHEEL (8.00 X 6.937, W.5) 1 TIRE (18 X 8.50-8, B4TL, NHS) 1 WHEEL (8 X 5.375 WD, W15) 1 VALVE STEM (.453", SNAP-IN) 1 VALVE CAP (.305"-32) 10 LUG NUT (7/16-NF) 1 TIRE & WHEEL (RIGHT) 1 TIRE & WHEEL (LEFT) 2 TIRE & WHEEL (18 X 8.5 X 8, TURF TAMER) 1 POLYURETHANE FILL 18 X 9.5-8 BL RIGHT 1 POLYURETHANE FILL 18 X 9.5-8 BL LEFT

205-477 205-476 205-144 205-227 205-164 205-165 105-054 205-479 205-480 205-861 205-1156 205-1157

DESCRIPTION

REMARKS

REQUIRES 5 PER HUB, SEE FOOTNOTE 2 INCLUDES REF #'S 1,2,5 & 6 INCLUDES REF #'S 1,2,5 & 6 INCLUDES REF #'S 3-6 SEE DEALER FOR REQUIRED USE, SEE FOOTNOTE 1 SEE DEALER FOR REQUIRED USE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES. THEY MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY. 2. TORQUE TO 65 FT-LBS

NOTE:

03

ID0228582

26

TRAIL WHEEL

5

2

4 3

04

1

ID0226631

27

TRAIL WHEEL REF PART NO. NUMBER

1 2 3 4 5

205-1128 115-003 105-071 105-065 184-975

QTY

1 1 1 1 1

DESCRIPTION

SOILD TIRE 13 X 5.0-6 ZERK (1/4-NF, STR) WASHER (1/2") LOCKNUT (1/2-NC) AXLE PIN

REMARKS

INCLUDES ZERK AND BEARINGS, SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

125-1100 2 BEARING, DOUBLE GROOVE SEAL (3/4 X 1-3/4)

FOOTNOTES:

NOTE:

04

ID0226631

28

NOTES:

ID0134963

29

FRAME COMPONENTS

30

CONSOLE TOWER RT10/12/24

21 20 9

19 12

1

6

14 9

11

15

3

8 4

17

2 9

8

16

12 23 22

11 10 5 18

7 12 9

13

04

ID0223785

31

CONSOLE TOWER RT10/12/24 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 CONSOLE 1 TOWER MOUNT 1 TOWER SIDE 1 BACK PLATE 1 MANUAL MOUNT 1 FRONT CONSOLE COVER 2 CLIP NUT M8-1.25, LONG, WIDE 6 FLG LOCKNUT (M10-1.50) 12 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LK SCREW (M8-1.25 X 16MM) 11 FLG LOCKNUT (M8-1.25) 6 FLG SCREW (M10-1.50 X 25MM) 2 WORM CLAMP (3-1/4" TO 4-1/8"") 3 FLG LK SCREW (M10-1.50 X 30MM) 1 SIGHT GLASS (2") 1 REAR PANEL CONSOLE 1 GROMMET (1 1/2) .188 THK. 1 MANUAL COMPARTMENT 1 CONTROL MOUNT STD. 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 FLG SCREW (M6-1.00 X 16MM) 1 COVER 1 SWITCH

300-8808 300-8829 300-8828 300-8833 300-8899 300-8825 107-687 106-387 106-381 106-380 106-386 106-724 110-367 106-383 116-218 300-8839 105-1392 362-1227 301-0432 106-237 106-712 362-823 217-854

DESCRIPTION

REMARKS

USED ON RT24 ONLY USED ON RT24 ONLY USED ON RT24 ONLY USED ON RT10, RT12 BRIGGS AND RT24 USED ON RT12 HONDA ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0223785

32

PIVOT

RT10/12/24 EARLIER STYLE

15

16

17 13 11 10 12

4 1 2 14

9 3 7 5

8

9 6

CURRENT PRODUCTION SEE FOOTNOTE 3

05

ID0254146

33

PIVOT

RT10/12/24 EARLIER STYLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

190-1654 301-0397 362-1525 300-3386 125-412 107-594 105-1427 107-507 105-839 106-743 106-387 106-709 106-685 115-499 301-1807 115-003 116-468 116-258

QTY

DESCRIPTION

DUAL REMOTE GREASE KIT 1 PIVOT ASSEMBLY 1 WEAR STRIP 1 BOOM PIVOT RETAINER 1 BRONZE BUSHING 2 WASHER (.406", HARDENED) 4 SCREW (M12-1.75 X 85MM 10.9) 2 SCREW (M12-1.75 X 65MM) 2 SCREW (M10-1.50 X 55MM) 12 WASHER (.531", HARDENED) 2 FLG LOCKNUT (M10-1.50) 2 FLG LK NUT (M12-1.75) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 KLIP RING (1.000") 1 BOOM BEARING PLATE 2 ZERK (1/4-NF, STR) 1 LUBE HOSE (02N-24") 1 LUBE HOSE (02N-18")

REMARKS

INCLUDES REF NO.'S 2 & 14-17. SEE FOOTNOTE 2 FOR S/N BREAK. OBSOLETE, SEE FOOTNOTE 3

USE LOCTITE 277 OR EQUIVALENT. DO NOT OVERTIGHTEN. USE LOCTITE 277 OR EQUIVALENT. DO NOT OVERTIGHTEN. SEE FN 1.

NOT SHOWN:

105-283

LOCKNUT (02NF)

SERVICE PART FOR LUBE HOSE

FOOTNOTES:

1. EARLY MODELS MAY BENEFIT FROM 115-249 STREET ELBOW. INSTALL ROTATED APX. 30 DEG UPWARD TOWARDS THE TOWER. 2. BEGINS WITH S/N: CMWRT10XCB0000303; CMWRT12XEB0000670; CMWRT24XLB0000250 3. SEE PIVOT PARTS PAGE IDO274202 FOR CURRENT STYLE COMPONENTS.

NOTE:

05

ID0254146

34

OUTBOARD BEARING

8

1

9 7

3

6

4 10

5 2

02

ID0223620

35

OUTBOARD BEARING REF PART NO. NUMBER

QTY

1 300-8763 2 125-053 3 110-396 4 110-395 5 105-249 6 115-003 7 105-834 8 106-387 9 106-383 10 125-708

1 1 1 1 3 1 3 2 2 1

DESCRIPTION

REMARKS

AUGER SUPPORT BALL BEARING (1.250") FLANGETTE (3-BOLT, L/ZERK) FLANGETTE (3-BOLT, W/ZERK) CARRIAGE BOLT(3/8-NC X 1-1/4") ZERK (1/4-NF, STR) FLG LOCKNUT (3/8-NC) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) LOCK COLLAR (1.250")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0223620

36

NOTES:

ID0134963

37

CONTROL COMPONENTS

38

CONTROLS

1 15 3

21 24

14

2

20

20 7 11

10

4 9

13

8

16 19 12

6

9

7

5 11

22 26 18

25

23

02

17

ID0223863

39

CONTROLS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

300-8808 300-8799 300-8800 300-8790 300-8830 125-403 125-548 105-834 106-070 117-186 105-835 300-8927 300-8941 105-1400 105-1401 105-047 106-386 106-991 105-1412 107-095 106-989 105-115 107-110 105-117 300-8832 105-1380

QTY

1 1 1 2 1 4 2 4 2 1 4 1 1 1 1 2 4 4 2 2 1 2 2 1 2 2

DESCRIPTION

CONSOLE AUX HANDLE ATT. HANDLE GROUND DRIVE LEVER PIVOT PIN BRONZE BUSHING (.625") FLANGE BEARING FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X 3/8", 3/8-NC) EXTENSION SPRING (3.625") CARRIAGE BOLT (3/8-NC X 3/4") CONTROL ROD LINKAGE CONTROL ROD LINKAGE FOAM GRIP (BLACK, 7", 3/8 ID) FOAM GRIP (BLACK, 3", 3/8 ID) LOCKNUT (3/8-NC) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20MM) WASHER (NYLON, .515) FLG SCREW (M8-1.25 X 16MM) FLG LK SCREW (M8-1.25 X 35MM) JAM NUT (5/16-NF) LOCKNUT (5/16-NF, NYL INSERT) WASHER (5/16") PUMP SWASH BALL JOINT 5/16 MALE W/ STUD (MPM-5S)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- FOR RT10 AND RT12 HONDA USE P/N 301-1279, HONDA PUMP SWASH

NOTE:

02

ID0223863

40

NOTES:

ID0134963

41

HYDRAULICS

42

FILTER HYDRAULICS RT20/24

7

3

4

27

9 23

21

29

15 14

6 13

35 20

12

8

27

30

16 10

24

2 1

19 10

32 34

18

18

11

17 31

5

33

28 36

23 25 22

04

ID0254082

43

FILTER HYDRAULICS RT20/24

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36

1 TANDEM PUMP 6 CC 1 PUMP 13.8CC THROUGH DRIVE 1 HYDRAULIC 2 SPOOL W/LOCKOUT 1 OIL COOLER W/ FAN 1 FILTER ELEMENT (1-UNF) 20 BULK HOSE (3/4", SOLD PER FT) 1 CONNECTOR (08S-08O90) 1 CONNECTOR (08O-10S45) 1 S/O COUPLER (O8S-12H90) 2 S/O COUPLER (12S-12H90) 1 BREATHER -12SAE 1 UNION RUN TEE (08OFX-08O-08O) 1 QDC ADAPTER (02-08OFX) 2 FLG LK BOLT (1/4-NC X 1/2") 1 ABRASION SLEEVE (1.25" X 35"") 1 ABRASION SLEEVE (1.59" X 17") 2 ELBOW (-06S X -06H90) 4 WORM CLAMP (1/4" TO 5/8") 1 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG LOCKNUT (M8-1.25) 1 S/O COUPLER (12S-12H45) 1 MAGNET 8 WORM CLAMP (1" TO 1-3/4") 1 S/O COUPLER (12S-16H90) 1 TANK STRAINER (100MESH -16HB) 1 HOSE (08OFX45-36"-3000) 20 BULK HOSE (1", SOLD PER FT) 9 BULK HOSE (3/4", SOLD PER FT) 30 BULK HOSE (3/4", SOLD PER FT) 1 S/O COUPLER (12S-12H) 11 BULK HOSE (3/8", SOLD PER FT) 5 BULK HOSE (3/8", SOLD PER FT) 1 FILTER HEAD (12SF-12SF) 1 FILTER MOUNT 4 BULK EDGE (1/4", SOLD PER 1")

150-2330 150-2363 150-2335 195-1051 155-910 116-636 154-235 154-264 156-960 155-174 150-2337 154-266 159-158 105-836 117-397 117-706 159-916 110-249 106-381 106-386 155-196 110-130 111-011 155-146 150-2925 154-930 116-460 116-636 116-636 150-2028 116-881 116-881 159-386 300-8831 115-704

DESCRIPTION

REMARKS

USE 20"

INSTALLED INSIDE HYD TANK

USE ONE @ 20" USE 8 1/2" USE 30"

USE 10.5" USE 5" USE 4"

NOT SHOWN:

FOOTNOTES:

NOTE:

1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT.

04

ID0254082

44

OIL COOLER RT12/24

1 5 2

6

6

7

6

3

7

7 6 8

4 7

7 8

7 8

03

ID0223859

45

OIL COOLER RT12/24

REF PART NO. NUMBER

QTY

1 300-8925 2 195-1051 3 300-8923 4 300-8924 5 106-162 6 106-386 7 106-724 8 106-387

1 COOLER MOUNT 1 OIL COOLER W/ FAN 1 COOLER SUPPORT 1 COOLER SUPPORT 4 FLG SCREW (M8-1.25 X 20MM, GD8) 3 FLG LOCKNUT (M8-1.25) 10 FLG SCREW (M10-1.50 X 25MM) 10 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0223859

46

CHAIN MOTOR HYDRAULICS

7

9

9 8

3

4

8 3 5 6

2

1

08

ID0223946

47

CHAIN MOTOR HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

150-1336 150-2195 515-303 117-657 154-322 154-279 154-256 515-303 154-246

QTY

1 1 1 1 1 1 1 1 2

DESCRIPTION

HYDRAULIC MOTOR HYDRAULIC MOTOR 8.0 CU IN HOSE (08OFX90-58"-3000) ABRASION SLEEVE (1.59" X 54") CONNECTOR (08O-10S90) CONNECTOR (08O-10S) UNION (08O-08OFX90) HOSE (08OFX90-58"-3000) CONNECTOR (06S-08O)

REMARKS

USED ON RT20 AND RT24, SEE FOOTNOTE 1 AND 2.

USED ON RT10/12/16 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE SEAL KIT 500-1428; SHAFT & BEARING KIT 500-2399 2. USE 105-1646 IN PLACE OF NUT ON MOTOR. TORQUE TO 225 FT-LB. USE LOCTITE 277 OR EQUIVALENT.

NOTE:

1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

08

ID0223946

48

WHEEL MOTOR HYDRAULICS

4 5 6 6

5

2 3

5 5 6

6

1

01

ID0226227

49

WHEEL MOTOR HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

154-421 117-224 117-679 154-221 155-485 515-221

QTY

4 1 1 4 2 2

DESCRIPTION

REMARKS

CONNECTOR (06O-10S90) ABRASION SLEEVE (1.59" X 26"") ABRASION SLEEVE (1.59" X 32") CONNECTOR (06S-06O) HOSE (06OFX90L-31"-3000) HOSE (06OFX90S-28"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

01

ID0226227

50

LIFT HYDRAULICS

1 17 2 3

16

14

15

6

20 5 11

19

7 4

12 13

9 18

8 10

06

ID0223442

51

LIFT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

150-2335 154-226 154-387 515-729 154-653 115-737 154-252 154-278 151-031 125-412 125-800 300-8837 106-724 106-330 106-395 105-117 106-386 107-661 362-1751 362-1752

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 9 3 1 1 1

DESCRIPTION

HYDRAULIC 2 SPOOL W/LOCKOUT CONNECTOR (04O-06S90) CONNECTOR (04O-06S90, ORF) HOSE (04OFX90-52"-3000) HOSE (04OFX-40"-3000) ABRASION SLEEVE (1.59" X 40") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) CYL (2.0 X 1.0 X 8.0) BRONZE BUSHING COMPOSITION BUSHING (1") TAB PIN (1 X 6.72) FLG SCREW (M10-1.50 X 25MM) SCREW (M8-1.25 X 70MM) WASHER (M8) WASHER (5/16") FLG LOCKNUT (M8-1.25) FLG LKNUT (M10-1.50, PRV TRQ) SPACER - LONG SPACER - SHORT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEAL REPAIR KIT FVL1EXP61002-U

NOTE:

1. SEE O-RING CHART 300-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT

06

ID0223442

52

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

53

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

54

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4 2

1

5

1

6

09

ID0051772

55

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

150-6055 155-580 153-280 500-347 1 155-771 3 155-760 1 165-915 1 105-418 1 105-501 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 2 THRU 6, SEE FOOTNOTES 1, 4 & 5 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 5. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733 NOTE:

09

ID0051772

56

GREASE CYLINDER

1 2

4 3

02

ID0113060

57

GREASE CYLINDER REF PART NO. NUMBER

1 2 3 4

151-221 157-059 157-762 157-759 155-723

QTY

1 1 1 1

DESCRIPTION

GREASE CYLINDER BACKUP RING (214 D90) ROD ASS'Y BARREL ASS'Y O-RING (214 D90)

REMARKS

INCL. REF NO.'S 1 THRU 4

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0113060

58

HYDRAULIC SCHEMATIC RT10/12/24

6 7 5 -BB-BB-AAA

B

8

OPTIONAL BORING ATTACHMENT -AA-

A

B

4

9

10

T P

M 15 PSI

220 Bar

FILTER

T1

COOLER RT12/24 ONLY

1

160 Bar

160 Bar

0 CW

2

160 Bar 160 Bar

3

3

GROUND DRIVE LEFT

GROUND DRIVE RIGHT

3 PSI

12

13 11

02

ID0229338

59

HYDRAULIC SCHEMATIC RT10/12/24 Ref. # Component 0 1

2 3 4 5 6 7 8 9 10 11 12 13

Notes

Engine

3600 RPM Each Loop Displacement: 0.366 in3/rev (6 cc) Tandem Hydrostat Ground Drive Single Charge Pump Displacement: 0.19 in3/rev (3.1 cc) Pump Fwd/Rev Relief: 2320 psi (160 bar) See Note 1 Loop Bypass Valve - 2 Turns Max Attachment Pump RT10/12 Displacement: 0.50 in3/rev (8.2 cc) Attachment Pump RT24 Displacement: 0.84 in3/rev (13.8 cc) Ground Drive Motor 20.6 in3/ rev (337 cc) Attachment Valve Relief Valve, Test Port, T1: 3200psi (220 bar) See Note 2 Lift Cylinder 2" x 1" x 8" Chain & Auger Motor RT10/12 8.0 in3/ rev (131 cc) Chain & Auger Motor RT24 11.9in³/rev (195cc) Boring Attachment Motor 18.71 in3/ rev (306.6 cc) Selector Valve Optional with Boring Attachment Hydraulic Filter w/ Bypass Beta 38 = 200; Beta14= 2, Filter w/ 15 psi (1.0 bar) Bypass Oil Cooler w/ Fan RT12 & RT24 ONLY Hydraulic Reservoir Reservoir Capacity: 8 gal (30.3L) Breather w/ Bypass 3 psi Bypass Suction Strainer 100 Mesh

Notes: Bring hydraulic temperature up to 130°F before chec king pressures.

Do not run attachment or ground drive functions over relief for more than 7 seconds at a time.

Ground Drive Pressures: Note 1 At very low engine speed, position unit up against a wall or other firm, solid object that is secured from movement. Increase engine speed to 3600rpm and engage ground drive control lever forward.

Note 2

02

Attachment Pressure: Actuate attachment cylinder to deadhead position forcing pump over relief.

ID0229338

60

NOTES:

ID0134963

61

ELECTRICAL

62

ELECTRICAL DIAGRAM RT20/24 FAN HARNESS

1 TO FMS Pos COL TO COMBO Pos COL 1

LBL

WHT/YEL 16

LBL

1

RED/WHT 10

2

RED

2

3

BLK

1

4

CP

TO IGNITION/RECTIFIER HARNESS

TO FMS TO COMBO 1 2

4 3

Pos COL

LBL

1

BLK/YEL

5

2

BLK/RED

7

3

YEL

6

4

BLU

8

TO COMBOW SWITCH 1

TO IGNITION/RECTIFIER HARNESS

F

1

2

3

4

M COMB O CAP

TO COMBOW SWITCH 1 Pos

COL

LBL

1

WHT

15

-ATO FUEL CUTOFF SOLENIOD FUEL CUTOFF CAP

TO FUEL CUTOFF SOLENIOD Pos

COL

LBL

3

4

1

BLK/WHT

14

1

2

TO GROUND CONTROLLER

01

TO COMBO SWITCH/HOURMETER TO COMBO SWITCH/HOURMETER Pos COL

LBL

1

BLK/YEL

5

2

BLK/RED

7

TO GROUND CONTROLLER

3

YEL

6

Pos

COL

LBL

4

BLU

8

1

BLK

1

ID0252056

63

ELECTRICAL DIAGRAM RT20/24 FAN HARNESS

RELAY/FUSE HOLDER Pos

COL

LBL

A

RED

2

B

ORG

12

TO GROUND 1

C

BLK/YEL

5

Pos COL

LBL

D

ORG

12

1

1

E

BLK

1

F

ORG/GRN

13

G

RED/BLU

3

H

RED/WHT

10

CAP

BLK

TO GROUND 1

RELAY/FUSE HOLDER

TO REGULATOR/RECTIFIER HARNESS Pos

COL

LBL

1

WHT/YEL

16

ORG B

A

ORG C

D

15

TO REGULATOR/RECTIFIER HARNESS

2 H

G

F

D

C

B

A

E

F

G

H

E

TO FAN TO FAN Pos COL

B A

LBL

A

ORG/GRN 13

B

BLK

1

-A-

1 TO STARTER -1

F

TO STARTER -1 Pos CKT GA COL Type LBL Term 1

12

TO SOLENOID

16 WHTGXL 15 2105014

TO SOLENOID Pos CKT GA COL 1

11

Type LBL Term

16 BLK/WHTGXL 14 2155214

TO STARTER TO STARTER

FMS-POWER

Pos CKT GA COL Type LBL Term 1

20

16 RED GXL 2

FMS-POWER

2105014

Pos CKT GA COL

01

1

17

Type LBL Term

18 RED/BLUGXL 3

2105014

ID0252056

64

ELECTRICAL DIAGRAM RT20/24 FAN HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

FAN HARNESS

215-1603

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0252056

65

66

BATTERY

4 5 2

3

11 12 10 10 13

11 14

7

6

7

8 8 8

7 1

03

9

ID0223798

67

BATTERY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

301-0438 300-4262 300-4334 195-339 105-095 300-8842 106-387 106-724 106-380 106-161 106-385 215-1199 215-1521 215-256

QTY

1 1 2 2 2 1 3 3 1 2 2 1 1 1

DESCRIPTION

BATTERY MOUNT BATTERY HOLD DOWN J-HOOK (PLATED) WING NUT (1/4-NC) WASHER (1/4") BATTERY MOUNT FLG LOCKNUT (M10-1.50) FLG SCREW (M10-1.50 X 25MM) FLG LK SCREW (M8-1.25 X 16MM) FLG SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) NEG BAT CABLE (6 GA X 22", BLK) POSITIVE BATT. CABLE (6 GA. X 30", RED) BATTERY (12V, 200 AMP)

REMARKS

USED ON RT24 ONLY

USED ON RT12 ONLY

RT12 ONLY. SEE "NOT SHOWN" FOR RT24

NOT SHOWN:

213-270

BATTERY (12V, 340 CCA), RT24 ONLY

FOOTNOTES:

NOTE:

03

ID0223798

68

ELECTRICAL COMPONENTS RT24

7

6

5 4 3

1 8

01

7

2

ID0254254

69

ELECTRICAL COMPONENTS RT24

REF PART NO. NUMBER

1 2 3 4 5 6 7 8

215-1328 215-1603 217-710 106-205 110-449 106-161 105-284 106-237

QTY

1 1 1 1 1 2 4 2

DESCRIPTION

REMARKS

RECTIFIER ASSY. REGULATOR FAN HARNESS MICRO RELAY (SPDT) WASHER (.191") POP RIVET (3/16" X .690") FLG SCREW (M6-1.00 X 20MM) WASHER (3/16") LOCKNUT (M6-1.00,PRV TRQ,NLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0254254

70

ELECTRIC SCHEMATIC RT24

U1 CONTROL BOX BLK (7)

IGN

W

BAT

Bl/W

Gr Gr W/Bu Bl/Y W Bl

U2

ST COMBINATION SWITCH

BLK/YEL (5)

Fuse (30A)

LO

F2 G

BLK/YEL (5)

S2

GND

G

REGULATOR/ RECTIFIER

BLK (7) G

P9 J9

P8 J8

HOUR METER M2

G BLK (7)

YEL

BLK YEL (7) (6) BLU

BLU (6) (8)

(8)

W

WHT (15)

BLK/YEL BLK (7) (5)

L1 J3 P3 Bl/W

Gr

Gr

W/Bu

J4 P4

BLK (7)

STARTER MOTOR B1

BLU (8) YEL BLK/YEL (6) (5)

J10 P10

M

Gr Gr

J2 P2

CHARGE COIL (17A) G1

BLK (7) WHT/YEL (16)

BATTERY BT1

YEL BLK/YEL (6) (5) BLU (8)

RED (2)

J11 P11 FAN MOTOR M1

BLK/YEL (5)

M

BLK (1)

BLU (8) Fuse (15A)

YEL (6) BLK (7)

F1

ORG/GRN (13)

BLK/YEL (5)

5 2

4 J1 P1

BLK/YEL (5)

ORG (12)

START RELAY K1

YEL BLK/YEL (6) (5)

BLK (7)

3

1

BLU (8)

BLK/YEL (5)

L2

FUEL CUT SOLENOID No 1 IGNITION COIL P12

J5 P5 BLU (8)

BLK (7) YEL (6) E2

J6 P6

No 2 IGNITION COIL P13

SPARK PLUG

BLK 7 YEL 6 E1 SPARK PLUG J7 P7 YEL 6

01

OIL LEVEL SWITCH S1

ID0256346

71

ELECTRIC SCHEMATIC RT24

ELECTRICAL COMPONENTS Ref. #

Part #

Component

B1 195-1582 Starter BT1 213-270 Battery E1 see notes Spark Plug E2 see notes Spark Plug F1 217-811 Main Fuse F2 217-813 Control Box Fuse G1 Charge Coil (17A) J1 see note Engine Connection J2 see note Engine Connection J3 see note Combination switch to Starter Connection J4 see note Hourmeter to Main Harness Connection J5 Engine to No.1 Ignition Coil Connection J6 Engine to No.2 Ignition Coil Connection J7 Engine to Oil Level Switch Connection Regulator/Rectifier to Charge & Fuel Solenoid J8 Connection J9 Regulator/Rectifier to Battery Connection J10

01

Notes

supplied by Honda 12V, 340 CCA, supplied by Honda supplied by Honda 15A ATC 30A ATC No Service Parts Available Extention of Harness Extention of Harness Extention of Harness Extention of Harness

Regulator/Rectifier to Charge Coil Connection

J11 K1 L1 L2 M1 M2 P1 P2

see note Regulator/Rectifier to Engine Connection Start Relay see note Starter Solenoid see note Fuel Solenoid 500-1156 Fan see note Hourmeter Engine Connection Engine Connection

P3 P4

Combination Switch to Starter Connection Hourmeter to Main Harness Connection

P5

Engine to No.1 Ignition Coil Connection

P6

Engine to No.2 Ignition Coil Connection

P7 P8

Engine to Oil Level Switch Connection Regulator/Rectifier to Charge & Fuel Solenoid Connection

P9 P10 P11 P12 P13 S1 S2 U1 U2

Regulator/Rectifier to Battery Connection Regulator/Rectifier to Charge Coil Connection Regulator/Rectifier to Engine Connection No. 1 Iginition Coil Connection No.2 Ignition Coil Connection see note Oil Level Switch see note Combonation Switch 195-1537 Control Box 215-1328 Regulator/Rectifier

Extention of Harness Micro (SPDT) supplied by Honda 12V 12V supplied by Honda Extention of Harness Extention of Harness

Part of Engine Part of Engine No Service Parts Available Supplied by Honda

ID0256346

72

ELECTRIC SCHEMATIC RT24

ELECTRICAL CIRCUITS Circuit #

1 2 On Eng. On Eng. On Eng. On Eng. On Eng. 5 6 7 8 12 13 15 16

Wire Color Function blk red

gr g bl/w

w/bu w blk/yel yel blk blu org org/grn wht wht/yel

Ground to fan and relay Stater motor to fuse Regulator/Rectifier to Charge Coil (Supplied by Honda) From grnd In( Combination Switch) to Hourmeter Starter Motor to ST on Combination Switch Regulator/Rectifier to Pigtail (Supplied by Honda) Regulator/Rectifier to Bat. in (Combination Switch) Start relay to fuel cut solenoid Hourmeter in Control Box to Ignition coils & Oil Level Switch Ignition in Control Box to Ignition Coils #1, #2 Hourmeter to No.1 Ignition Coil Fuse to Starter Relay Fan motor to Start Relay From Starter Motor (+) to Bat. On (Combination Switch) Jumper from Regulator/Rectifier to Bat. in (Combination Switch)

ELECTRICAL HARNESS

01

Ref. #

Part #

Qty.

Description

1 2 3 4

215-1603

1 1 1 1

Fan Harness

215-1521 215-1199

215-1626

Battery Cable ( + Pos., Red 6 Ga. X 30") Battery Cable (- Neg., Blk 6 Ga. X 22") Ground strap (13-1/2")

ID0256346

73

74

NOTES:

ID0134963

75

ACCESSORIES

76

RESTRAINT BAR 2

3

4 9

5

2

8

7

5

10

1 6

11

11 13

16

16 20 19 21 14

19

17

18 12

19 15

05

ID0226576

77

RESTRAINT BAR REF PART NO. NUMBER

QTY

100-180 300-8767 106-381 300-9123 300-6602 106-386 106-632 300-8826 106-584 300-9321 141-318 106-709 141-134 300-4647 141-289 141-287 141-288 320-425 105-279 105-065 107-262 116-709

1 7 1 1 6 2 2 4 1 1 6 1 1 2 1 2 1 2 6 4 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

DESCRIPTION

MECHANICAL CLEANER CONVERSION KIT BRACKET FLG LK SCREW (M8-1.25 X 25MM) SPOILS FLAP CLAMP BAR FLG LOCKNUT (M8-1.25) FLG LK SCR (M12-1.75X35MM,SER) CLAMP BAR SCREW (M12-1.75 X 100MM) BACKUP STRAP RESTRAINT BAR FLG LK NUT (M12-1.75) CLEANER SHOE (6") CLEANER BAR REAR LINK SHOE BEAM FRONT LINK GRAB HANDLE CARRIAGE BOLT (1/2-NCX3.00") LOCKNUT (1/2-NC) LK BOLT (1/2-NC X 3-1/2",GD8) EXTENSION SPRING

REMARKS

INCL'S REF. NO.'S 14 THRU 21

SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. CLEANER SHOE OPTIONS: 4" 141-290, 6" 141-134 & 8" 141-135.

2. CLEANER BAR OPTIONS: 24" 300-4647, 30" 300-4649, 36" 300-4651, & 48" 300-4653.

3. RESTRAINT BAR OPTIONS: 24" DEPTH 141-318, 30 & 36" DEPTH 141-337 & 48" DEPTH 141-156.

NOTE:

05

ID0226576

78

WEIGHTS RT20/24

2

1

10

6

3

5

8

9 7

4

04

ID0254192

79

WEIGHTS RT20/24

REF PART NO. NUMBER

QTY

1 300-8765 2 106-580 3 106-709 4 301-0503 5 105-1422 6 105-065 7 106-666 8 106-442 9 106-392 10 300-8764

1 1 1 1 1 1 2 2 2 2

DESCRIPTION

SPACER SCREW (M12-1.75 X 180MM) FLG LK NUT (M12-1.75) LOW FRAME WEIGHT BOLT (1/2-NC X 7, GD 5, FT) LOCKNUT (1/2-NC) SCREW (M16-2.00 X 65MM, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) WASHER (M16) WEIGHT

REMARKS

USE AS REQUIRED, SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN USING MULTIPLE FRAME WEIGHTS USE M16 BOLTS LISTED BELOW: SINGLE WEIGHT - 106-666; DOUBLE WEIGHTS - 106-342; TRIPLE WEIGHTS - 106-343 4 WEIGHTS - 106-740; 5 WEIGHTS - 105-744; 6 WEIGHTS - 107-203

NOTE:

04

ID0254192

80

BORING ATTACHMENT RT20/24

31 32

30 10

2

27 25

24

28 29

1

34

32

33

12 TO CHAIN DRIVE MOTOR

14

11 13 15

5 32 23

33

32

34 3 18 16

7

9

4 6 8 35

22

19 17

26 20 21

06

ID0256308

81

BORING ATTACHMENT RT20/24

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

158-510 154-246 154-279 300-8955 154-235 300-8956 107-565 106-709 110-228 106-390 106-387 154-284 117-794 117-265 110-031 150-6055 351-219 105-082 105-833 182-092 160-1059 307-639 110-248 110-030 301-0500 180-723 106-628 154-233 154-256 106-712 106-237 154-749 154-716 159-999 118-097

QTY

1 2 2 1 3 1 4 3 1 4 2 2 1 1 1 1 1 2 2 1 1 1 2 2 1 1 2 1 1 2 2 2 1 1 1

DESCRIPTION

HYD SELECTOR VALVE CONNECTOR (06S-08O) CONNECTOR (08O-10S) ROTOWITCH MOUNT CONNECTOR (08S-08O90) MOUNT FLG LK SCREW (M12-1.75 X 40MM) FLG LK NUT (M12-1.75) LYNCH PIN (7/16" X 2") WASHER (M10) FLG LOCKNUT (M10-1.50) CONNECTOR (08S-08O45) ABRASION SLEEVE (1.75" X 18"") ABRASION SLEEVE (1.75" X 50") CABLE TIE (1/2") 20" LG MOTOR, HYDRAULIC - 315CC YOKE GUARD BOLT (1/2-NC X 2-1/2") FLG LOCKNUT (1/2-NC) YOKE (1-1/4", 5/16" KWY) ROTO WITCH YOKE MOTOR MOUNT CABLE TIE (1/16" TO 11/4") CABLE TIE (1/16" TO 4") CONTROL/RW MOUNT CROSS/BEARING KIT (1-1/8") SCREW (M10-1.50 X 60MM) CONNECTOR (08S-08O) UNION (08O-08OFX90) FLG SCREW (M6-1.00 X 16MM) LOCKNUT (M6-1.00,PRV TRQ,NLK) HOSE (08OFX90S-18"-3000) HOSE (08OFX90-48"-3000) HOSE (08OFX90M-50"-3000) DRILL STRING GUIDE ASSEMBLY

REMARKS

O-RING SERVICE P/N 157-060, KNOB REPLACEMENT P/N 110-585.

SEE FOOTNOTES 1 & 2

NOT SHOWN:

190-1563 ROTO-WITCH KIT

FOOTNOTES:

1. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 2. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733

NOTE:

1. SEE O-RING CHART 800-301, IN BACK OF BOOK, FOR O-RING REPLACEMENT.

06

ID0256308

82

BACKFILL BLADE

2

3

5 1 4

03

ID0226981

83

BACKFILL BLADE REF PART NO. NUMBER

1 2 3 4 5

300-9164 301-0435 183-411 105-472 105-833

QTY

1 1 1 1 1

DESCRIPTION

BLADE BACKFILL BLADE MOUNT PULL PIN (1/2" X 2") BOLT (1/2-NC X 5") FLG LOCKNUT (1/2-NC)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THIS STYLE BACKFILL BLADE MOUNT WILL ONLY FIT FIRST GENERATION RT PIVOTS. SEE BACKFILL BLADE PARTS PAGE ID0290030 FOR CURRENT PRODUCTION MOUNT ON NEW STYLE PIVOT.

NOTE:

03

ID0226981

84

BACKFILL BLADE

4

3 2

5

02

1

ID0290030

85

BACKFILL BLADE REF PART NO. NUMBER

1 2 3 4 5

190-1787 300-9164 302-2144 183-411 105-300 105-065

QTY

1 1 1 1 1

DESCRIPTION

BACKFILL BLADE KIT BLADE BFB MOUNT PULL PIN (1/2" X 2") BOLT (1/2 NC X 3-1/4") LOCKNUT (1/2-NC)

REMARKS

INCLUDES REF NO.'S 1-5; SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THIS STYLE BACKFILL BLADE MOUNT WILL ONLY FIT NEW GENERATION RT PIVOTS. SEE BACKFILL BLADE PARTS PAGE ID0226981 FOR FIRST GENERATION MOUNT.

NOTE:

02

ID0290030

86

GREASE BOOM, ROLLER

12

2

15

9 13

11

3 14

2 5

11

4 12

1

10 6 8 7

06

ID0148266

87

GREASE BOOM, ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

140-1315 115-464 125-009 142-755 105-379 115-024 105-825 319-410 105-707 180-445 105-1125 105-1126 140-1102 125-1022 115-003

QTY

1 2 1 1 1 1 2 1 1 1 2 2 1 1 1

DESCRIPTION

GREASE TENSION BOOM, 24" INTERNAL SNAP RING (3.149") BALL BEARING (W/051-345 INSTR) TAIL ROLLER (1.654"C6.8") LK BOLT (3/4-NC X 1-1/4", NLK) ZERK (02N, 5000) FLG LK BOLT (3/8-NC X 3/4) ZERK COVER SET SCREW (1/4-NF X 3/8", CUP) IDLER SHAFT (1.125"SQ X1.937") DIRT SHIELD DIRT SHIELD TAIL ROLLER - RELUBRICABLE BALL BEARING RELUBRICABLE (1.125", SQ) ZERK (1/4-NF, STR)

REMARKS

140-1316 (30"), 140-1317 (36"), SEE FOOTNOTE 2 EACH ROLLER ASSEMBLY REQUIRES ONE 115-464. - SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3 EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125. - SEE FOOTNOTE 3 EACH ROLLER ASSEMBLY REQURIES ONE 105-1126. - SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

141-794 141-795 141-796 140-1114 140-1115 140-1116

GREASE BOOM ASM (24")-W/STD. ROLLER 142-754 GREASE BOOM ASM (30")-W/STD. ROLLER 142-754 GREASE BOOM ASM (36")-W/STD. ROLLER 142-754 GREASE BOOM ASM (24")-W/RELUBRICABLE ROLLER 140-1104 GREASE BOOM ASM (30")-W/RELUBRICABLE ROLLER 140-1104 GREASE BOOM ASM (36")-W/RELUBRICABLE ROLLER 140-1104

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1. 142-754 TAIL ROLLER ASSEMBLY INCL. REF #'S 2-4, 12 & 11.

2. 141-794 GREASE BOOM ASSEMBLY (24") INCL. REF #'S 1-12.

141-795 GREASE BOOM ASSEMBLY (30") INCL. REF #'S 1-12.

141-796 GREASE BOOM ASSEMBLY (36") INCL. REF #'S 1-12.

140-1114 GREASE BOOM ASSEMBLY (24"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

140-1115 GREASE BOOM ASSEMBLY (30"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

140-1116 GREASE BOOM ASSEMBLY (36"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBE INCL'S REF #'S 2, 11-16.

NOTE:

06

ID0148266

88

ROLLER BOOM

2 3

10

17 15

14

3

4 5

6

16

14 10 11 12

2 9 13 7

1

8 8

10

ID0148280

89

ROLLER BOOM REF PART NO. NUMBER

QTY

1 301-8280 2 105-1126 3 115-464 4 125-009 5 142-755 6 180-445 7 106-033 8 105-136 9 105-379 10 115-003 11 105-668 12 105-833 13 106-034 14 105-1125 15 140-1102 16 125-1022 17 105-707

1 2 2 1 1 1 1 4 1 2 1 4 1 2 1 1 1

DESCRIPTION

ROLLER BOOM (24") DIRT SHIELD INTERNAL SNAP RING (3.149") BALL BEARING (W/051-345 INSTR) TAIL ROLLER (1.654"C6.8") IDLER SHAFT (1.125"SQ X1.937") JAM NUT (1-NC) BOLT (1/2-NC X 3-1/2", GD8) LK BOLT (3/4-NC X 1-1/4", NLK) ZERK (1/4-NF, STR) SET SCREW (1/4-NF X 1/4", CUP) FLG LOCKNUT (1/2-NC) SET SCREW (1-NC X 6", SQ) DIRT SHIELD TAIL ROLLER - RELUBRICABLE BALL BEARING RELUBRICABLE (1.125", SQ) SET SCREW (1/4-NF X 3/8", CUP)

REMARKS

301-8211 (30"), 301-8215 (36"), 301-8202 (42"), 301-8238 (42") - F/N 2 EACH ROLLER ASSEMBLY REQUIRES ONE 105-1126 - SEE F/N 1 & 3 EACH ROLLER ASSEMBLY REQUIRES ONE 115-464 - SEE F/N 1 & 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 FOR QTY= 1

EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125 - SEE F/N 1 & 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

141-792 141-793 141-791 140-1240 140-531 140-1112 140-1113 140-1111 140-1285 140-1106

ROLLER BOOM ASSEMBLY (24") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (30") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (36") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (42") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (48") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (24") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (30") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (36") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (42") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (48") W/RELUBRICABLE ROLLER 140-1104

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 &3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1. 142-754 TAIL ROLLER ASSEMBLY, INCL. REF #'S 2-5, 14 2. 141-792 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-14 141-793 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-14 141-791 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-14 140-1240 ROLLER BOOM ASSEMBLY (42"), INCL. REF #'S 1-14 140-531 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-14 140-1112 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-3 & 6-17 140-1113 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-3 & 6-17 140-1111 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-3 & 6-17 140-1285 ROLLER BOOM ASSEMBLY (42"), INCL. REF #'S 1-3 & 6-17 140-1106 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-3 & 6-17 3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBLE INCL'S REF #'S: 2, 3, 10 & 14 THRU 17.

NOTE:

10

ID0148280

90

LOW PROFILE SPROCKET BOOM

3

2

16

15

14 4 6 3

14 10

10 5

12

2

9 13 7 1 8

01

11

ID0336937

91

LOW PROFILE SPROCKET BOOM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 ROLLER BOOM (24") 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 BALL BEARING (W/051-345 INSTR) 1 LOW PROFILE SPROCKET, SEALED 1 IDLER SHAFT (1.125"SQ X1.937") 1 JAM NUT (1-NC) 4 FLG LOCKNUT (1/2-NC) 1 LK BOLT (3/4-NC X 1-1/4", NLK) 2 ZERK (1/4-NF, STR) 1 CHAIN TENSION 4 BOLT (1/2-NC X 2-3/4") 1 SET SCREW (1-NC X 6", SQ) 2 DIRT SHIELD 1 LOW PROFILE SPROCKET, GREASABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ)

301-8280 105-1126 115-464 125-009 140-1298 180-445 106-033 105-833 105-379 115-003 275-043 105-067 106-034 105-1125 140-1299 125-1022

DESCRIPTION

REMARKS

301-8211 (30") 301-8215 (36") 301-8202 (42") 301-8238 (48") - F/N 2 EACH ROLLER ASSY REQUIRES ONE 105-1126 - SEE F/N 1 & 3 EACH ROLLER ASSY REQUIRES ONE 115-464 - SEE F/N 1 & 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1, QTY = 1 PER ROLLER AND 1 PER BOOM

EACH ROLLER ASSY REQUIRES ONE 105-1125 - SEE F/N 1 & 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

140-1302 140-1287 140-1288 140-1304 140-1306 140-1303 140-1292 140-1293 140-1305 140-1307

LOW PROFILE SPROCKET BOOM, SEALED (24") LOW PROFILE SPROCKET BOOM, SEALED (30") LOW PROFILE SPROCKET BOOM, SEALED (36") LOW PROFILE SPROCKET BOOM, SEALED (42") LOW PROFILE SPROCKET BOOM, SEALED (48") LOW PROFILE SPRKT BOOM,GREASABLE (24") LOW PROFILE SPRKT BOOM,GREASABLE (30") LOW PROFILE SPRKT BOOM,GREASABLE (36") LOW PROFILE SPRKT BOOM,GREASABLE (42") LOW PROFILE SPRKT BOOM,GREASABLE (48")

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1- 140-1289 LOW PROFILE SPROCKET ASSY, SEALED, INCL REF #'S 2-5 AND 14 2- 140-1302 LOW PROFILE SPROCKET BOOM, SEALED (24"), INCL REF #'S 1-14 140-1287 LOW PROFILE SPROCKET BOOM, SEALED (30"), INCL REF #'S 1-14 140-1288 LOW PROFILE SPROCKET BOOM, SEALED (36"), INCL REF #'S 1-14 140-1304 LOW PROFILE SPROCKET BOOM, SEALED (42"), INCL REF #'S 1-14 140-1306 LOW PROFILE SPROCKET BOOM, SEALED (48"), INCL REF #'S 1-14 140-1303 LOW PROFILE SPROCKET BOOM, GREASABLE (24"), INCL REF #'S 1-3,6-16 140-1292 LOW PROFILE SPROCKET BOOM, GREASABLE (30"), INCL REF #'S 1-3,6-16 140-1293 LOW PROFILE SPROCKET BOOM, GREASABLE (36"), INCL REF #'S 1-3,6-16 140-1305 LOW PROFILE SPROCKET BOOM, GRESABLE (42"), INCL REF #'S 1-3,6-16 140-1307 LOW PROFILE SPROCKET BOOM, GREASABLE (48"), INCL REF #'S 1-3,6-16 3- 140-1290 LOW PROFILE SPROCKET ASSY, GREASABLE, INCL REF #'S 2,3,10,14-16 NOTE:

01

ID0336937

92

GREASE BOOM, SPROCKET

9

12

3 4

5

2

1

10 11

6 8

01

7

ID0337901

93

GREASE BOOM, SPROCKET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 GREASE TENSION BOOM, 24" 1 INTERNAL SNAP RING (3.149") 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 LOW PROFILE SPROCKET, GREASABLE 1 LK BOLT (3/4-NC X 1-1/4", NLK) 1 ZERK (02N, 5000) 2 FLG LK BOLT (3/8-NC X 3/4) 1 ZERK COVER 1 ZERK (1/4-NF, STR) 1 IDLER SHAFT (1.125"SQ X1.937") 1 DIRT SHIELD 1 DIRT SHIELD

140-1315 115-464 125-1022 140-1299 105-379 115-024 105-825 319-410 115-003 180-445 105-1126 105-1125

DESCRIPTION

REMARKS

140-1316 (30") 140-1317 (36") SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

140-1318 140-1319 140-1327

GREASE BOOM ASSY (24"), SPROCKET GREASE BOOM ASSY (30"), SPROCKET GREASE BOOM ASSY (36"), SPROCKET

INCL'S REF #1-12 INCL'S REF #1-12 INCL'S REF #1-12

FOOTNOTES:

1. 140-1290 LOW PROFILE SPROCKET ASSY, GREASABLE - INCL'S REF#2, 3, 4, 9, 11 & 12

NOTE:

01

ID0337901

94

24" SPLIT BOOM ASSY

5

3

11

4 6

10

12 7

8 22

19

15

23

17 2

1 14

18

18

21

16

13

16

20

17

9 24

18

16

15

17 16

25

18

FOOTNOTE 4 21

FOOTNOTE 3 17 06

23 ID0160966

95

24" SPLIT BOOM ASSY REF PART NO. NUMBER

QTY

1 140-1158 2 105-136 3 300-2687 4 300-2685 5 105-833 6 105-975 7 105-310 8 106-073 9 106-212 10 300-2686 11 106-301 12 105-357 13 105-076 14 300-2688 15 125-009 16 105-1126 17 105-1125 18 115-464 19 142-755 20 140-1102 21 125-1022 22 105-707 23 115-003 24 140-1298 25 140-1299

2 ABRASION RESISTANT SPLIT BOOM, 24" 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 2 TUBE SPACER 2 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 2 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 2 DIRT SHIELD 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

140-1162 140-1122 140-1101 140-1310

24" SPLIT BOOM ASSY, ROLLER RELUBRICABLE - 24" SPLIT BOOM ASSY, ROLLER 24" SPLIT BOOM ASSY, SPROCKET-GREASEABLE 24" SPLIT BOOM ASSY, SPROCKET-SEALED

INCLUDES REF. #'S 1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14, 16-18 21,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S, 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S, 16-18, & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

06

ID0160966

96

30" SPLIT BOOM ASSY

5

3 11 4 6

12 7 8

10

16 22 23

15 14 2

17

1 18

13 16

18

21 17

9

24

18

19

20

16

15

17 16

25

18

FOOTNOTE 4

21

17 05

FOOTNOTE 3 23 ID0169774

97

30" SPLIT BOOM ASSY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2 ABRASION RESISTANT SPLIT BOOM, 30" 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 2 TUBE SPACER 2 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 2 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 2 DIRT SHIELD 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

140-1161 105-136 300-2687 300-2685 105-833 105-975 105-310 106-073 106-212 300-2686 106-301 105-357 105-076 300-2688 125-009 105-1126 105-1125 115-464 142-755 140-1102 125-1022 105-707 115-003 140-1298 140-1299

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

NOT SHOWN:

140-1163 140-1123 140-1100 140-1100

30" SPLIT BOOM ASSY, ROLLER RELUBRICABLE - 30" SPLIT BOOM ASSY, ROLLER 30" SPLIT BOOM ASSY, SPROCKET, GREASEABLE 30" SPLIT BOOM ASSY, SPROCKET, SEALED

INLC'S REF #1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14 16-18, 21 ,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S 16-18 & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

05

ID0169774

98

36" SPLIT BOOM ASSEMBLY

2 1

13

3 1

4 6

9 7

10

8

10

15

19

5

17 17

18 22 23 11

14 16

14

12 24

18 21

18

17 20 16

16

25

21

15 FOOTNOTE 4

18

16

17

FOOTNOTE 3 23 01

ID0346834

99

36" SPLIT BOOM ASSEMBLY REF PART NO. NUMBER

QTY

1 140-1329 2 105-136 3 300-2687 4 300-2685 5 105-833 6 105-975 7 105-310 8 106-073 9 106-212 10 300-2686 11 106-301 12 105-357 13 105-076 14 300-2688 15 125-009 16 105-1125 17 105-1126 18 115-464 19 142-755 20 140-1102 21 125-1022 22 105-707 23 115-003 24 140-1298 25 140-1299

2 36" SPLIT BOOM SIDE 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 6 TUBE SPACER 6 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 6 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 1 DIRT SHIELD 1 DIRT SHIELD 1 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

140-1334 140-1333 140-1328 140-1332

36" SPLIT BOOM ASSY, ROLLER-SEALED 36" SPLIT BOOM ASSY, ROLLER-GREASABLE 36" SPLIT BOOM ASSEMBLY, SPROCKET 36" SPLIT BOOM ASSY, SPROCKET, SEALED

INCLUDES REF. #'S 1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14, 16-18 21,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S, 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S, 16-18, & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

01

ID0346834

100

DIG CHAIN 1.654P33K2PS

12 2 11 10

13

2

1

9

14

1

3

4 8

6

5 7

08

ID0049672

101

DIG CHAIN 1.654P33K2PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-099 AR 105-047 AR 137-003 AR 137-014 AR 137-015 AR 137-016 AR 137-018 AR 135-002 AR 135-1027 AR 137-005 AR 137-006 AR 135-007 AR 136-024 AR 135-1230 AR 136-025 AR 135-1231 AR 181-650 AR 181-651 AR 105-162 AR 105-183 AR

DESCRIPTION

REMARKS

BOLT (3/8-NC X 7/8") LOCKNUT (3/8-NC) ROLLER LINK (33K) 33K 2P DIG CHAIN 16P (2' 3") 33K 2P DIG CHAIN 52P (7' 4") 33K 2P DIG CHAIN 62P (8' 9") 33K 2P DIG CHAIN 92P (12' 11") DIG CHAIN PIN (33K) 33K MASTER PIN TOOTH SIDEBAR - KEY (33K) TOOTH SIDEBAR - HEAD (33K) LOCK KEY LEFT DIGGING TOOTH DURATOOTH, LEFT 3/16" 33/35K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 3/16" 33/35K SPACER (1.395") SPACER (1.235") BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8)

SEE FOOTNOTE 1

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

133-029 133-030 133-031 133-033 131-295 133-080 133-081 133-082 133-043 133-044 133-045 133-039 133-040 133-041 133-042 131-298 133-054 133-049 133-050 133-051 133-052 131-299 133-060

33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P

DURA 52P 3.6 DURA 52P 4.4 DURA 52P 6.4 DURA 52P 10.0 DURA 60P 12.0 DURA 62P 3.6 DURA 62P 4.4 DURA 62P 6.4 DURA 68P 10.0 DURA 68P 12.0 DURA 68P 14.0 DURA 68P 3.6 DURA 68P 4.4 DURA 68P 6.4 DURA 68P 8.0 DURA 74P 8.0 DURA 84P 12.0 DURA 84P 3.6 DURA 84P 4.3 DURA 84P 6.4 DURA 84P 8.0 DURA 90P 6.0 DURA 100P 4.3

FOOTNOTES:

1. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 2) 2. USED WITH ONE INSIDE TOOTH. 3. USED WITH ONE OUTSIDE TOOTH. 4. CHAIN SPACERS (REF NO'S 11 & 12) ARE USED ON LEAD BOLTS.

08

ID0049672

102

DIG CHAIN 1.654P33K4PS

6

12

2

12 1

15

14 2

16

12 1

5

1

1

2

1 11

1 17 14 13

10 12

15 8 1 16

9

7

4

3

09

ID0049673

103

DIG CHAIN 1.654P33K4PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

105-047 AR 105-099 AR 135-002 AR 135-1027 AR 131-035 AR 105-162 AR 105-183 AR 135-007 AR 137-008 AR 137-009 AR 137-010 AR 137-011 AR 137-017 AR 136-025 AR 135-1231 AR 136-024 AR 135-1230 AR 105-098 AR 136-029 AR 105-075 AR 181-650 AR 181-651 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 7/8") DIG CHAIN PIN (33K) 33K MASTER PIN 33K DIG CHAIN STATION 2P BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8) LOCK KEY PLAIN SIDEBAR - KEY (33K) PLAIN SIDEBAR - HEAD (33K) 33K 4P DIG CHAIN 16P (2' 3") 33K 4P DIG CHAIN 52P (7' 4") 33K 4P DIG CHAIN 62P (8' 9") RIGHT DIGGING TOOTH DURATOOTH RIGHT 3/16" 33/35K LEFT DIGGING TOOTH DURATOOTH LEFT 3/16" 33/35K BOLT (3/8-NC X 3") TOOTH SPACER (1") BOLT (3/8-NC X 2") SPACER (1.395") SPACER (1.235")

REMARKS

SEE FOOTNOTE 3

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. SEE FOOTNOTE 4 SEE FOOTNOTE 4

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE SEE FOOTNOTE 1 FOR 6" WIDTHS SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH ONE INSIDE TOOTH AND CHAIN SPACER. 2. CHAIN SPACERS (REF NOS 16 AND 17) ARE USED ON LEAD BOLTS. 3. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 4).

4. USED WITH ONE INSIDE TOOTH.

NOTE:

09

ID0049673

104

DIG CHAIN ALGTR1.654P33K2PS BO

6 3

2

8

7

4 6

6

5

4

1

6 9

5

2

5 9

13 10 5 4

10

6

4 4

11 12

NOTE: THIS PATTERN 4 TIMES. END WITH TWO BIT HOLDERS ON OUTSIDE.

09

ID0049675

105

DIG CHAIN ALGTR1.654P33K2PS BO REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

133-150 33K 2P ALG B/O 52P 4.0 133-151 33K 2P ALG B/O 68P 4.0 137-015 1 33K 2P DIG CHAIN 52P (7' 4") 137-014 1 33K 2P DIG CHAIN 16P (2'3") 181-650 36 SPACER (1.395") 136-163 4 RIGHT BIT HOLDER 105-814 52 FLG LOCKNUT (3/8-NC) 500-003 36 BOLT (3/8-NC X 2-3/4") 136-164 18 CENTER BIT HOLDER 136-112 26 CLIP RETAINER 136-113 26 INSERT BIT - CARBIDE TIPPED 131-259 26 INSERT BIT - CARBIDE TIPPED 184-191 16 SPACER 105-162 16 BOLT (3/8-NC X 2-1/4") 135-007 AR LOCK KEY 135-002 AR DIG CHAIN PIN (33K) 135-1027 AR 33K MASTER PIN 136-165 4 LEFT BIT HOLDER

REMARKS

INCL REF NOS 1-6 AND 9-13 INCL REF NOS 1-6 AND 9-13

5/133-151

24/133-151 OBSOLETE OBSOLETE

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. 5/133-151

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0049675

106

SHARK CHAIN (1.686" P 35K) OLD STYLE

3

1 2

4

03

ID0055404

107

SHARK CHAIN (1.686" P 35K) OLD STYLE REF PART NO. NUMBER

QTY

DESCRIPTION

131-146 AR 35K 2P SHK II W-O 52P 4.3 131-147 AR 35K 2P SHK II W-O 60P 4.3 131-320 AR 35K 2P SHK II W-O 62P 4.3 131-148 AR 35K 2P SHK II W-O 66P 4.3 131-149 AR 35K 2P SHK II W-O 82P 4.3 1. 135-007 AR LOCK KEY 2. 135-002 AR DIG CHAIN PIN (33K) 135-1028 AR 35K MASTER PIN 3. 136-114 AR CARBIDE TIPPED BIT 4. 136-114 AR CARBIDE TIPPED BIT

REMARKS

INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0055404

108

SHARK CHAIN II (1.686" P 35K)

4

3

1 2

04

ID0055405

109

SHARK CHAIN II (1.686" P 35K) REF PART NO. NUMBER

1.

2.

3.

4.

131-146 131-147 131-320 131-148 131-149 135-007 135-002 135-1028 136-114 131-164

QTY

DESCRIPTION

AR 35K 2P SHK II W-O 52P 4.3" AR 35K 2P SHK II W-O 60P 4.3" AR 35K 2P SHK II W-O 62P 4.3" AR 35K 2P SHK II W-O 66P 4.3" AR 35K 2P SHK II W-O 82P 4.3" AR LOCK KEY AR DIG CHAIN PIN (33K) AR 35K MASTER PIN AR CARBIDE TIPPED BIT AR 35K SHARK II REPAIR STATION

REMARKS

INCL REF NO'S 1 & 2

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0055405

110

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

111

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

112

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

113

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

114

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

115

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

116

WHEEL TRACK ASSEMBLY 18

1 2 5

15 14 21

20

4

4

19

16 13

23 22

12 3

A

17 24

10

11

9 8 6

7

TURN NOTCHED EDGE OF STOP UP

01

DETAIL A

ID0220688

117

WHEEL TRACK ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

125-1034 140-1175 300-8969 125-1035 105-1394 300-8976 170-1057 105-1303 105-825 300-7979 105-1301 106-659 106-031 106-383 115-005 300-8961 115-452 362-1410 105-754 105-1404 105-1403 300-9365 106-497 106-387

QTY

1 1 1 2 1 1 4 4 4 4 4 2 2 2 1 1 1 1 1 1 1 1 4 4

DESCRIPTION

BEARING HUB 13T SPROCKET HUB ASSEMBLY TAPERED BRG. 1.378 ID X 2.835 OD X .719 W INTERNAL SEAL,1.875 ID 2.875 O.D .315THK AXLE FRAME WELDMENT TRACK ROLLER 7" WASHER (.406 X 1.312 X .120) FLG LK BOLT (3/8-NC X 3/4) WHEEL CAP INTERNAL SNAP RING (2.188) SCREW (M12-1.75 X 55MM, 8.8) LOCKNUT (M12-1.75, NLK) FLG LK SCREW (M10-1.50 X 30MM) ZERK (1/4-NF, 90) GREASE CAP EXTERNAL SNAP RING N5000-300 RUBBER TRACK 200MM,21P,72MM SPINDLE WASHER (1.062") 4-5.2K SPINDLE NUT 1"-14 UNF SPINDLE NUT RETAINER WHEEL TRACK STOP FLG SCREW (M10-1.50 X 35MM) FLG LOCKNUT (M10-1.50)

REMARKS

SEE FOOTNOTE 1

USE LOCKTITE 242

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. INSTALL SEAL WITH SMOOTH SURFACE TO INSIDE. GREASE RUBBER OF SEAL BEFORE INSTALLING ONTO 125-1034 2. TORQUE NUT TO 60 INCH LBS BEFORE INSTALLING ON 105-1403

NOTE:

01

ID0220688

118

WHEEL TRACK ASSEMBLY BEGINS WITH DATE CODE 0710

5

2 8 11 7 6 21 17

1

18 19

12

9 10

13

20

4 3

14 16 15 04

ID0250793

119

WHEEL TRACK ASSEMBLY BEGINS WITH DATE CODE 0710 REF PART NO. NUMBER

QTY

301-0560 125-1047 140-1175 301-0006 105-1301 362-1410 300-8945 105-1394 115-005 300-8961 115-452 106-383 106-031 106-659 105-1303 105-825 300-7979 105-382 105-381 105-380 170-1057 125-1046

1 1 1 4 1 1 1 1 1 1 2 2 2 4 4 4 1 1 1 4 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

DESCRIPTION

REMARKS

TRACK ASSEMBLY BEARING HUB 13T SPROCKET AXLE FRAME WELDMENT INTERNAL SNAP RING (2.188) RUBBER TRACK 200MM,21P,72MM HUB ASSEMBLY INTERNAL SEAL,1.875 ID 2.875 O.D .315THK ZERK (1/4-NF, 90) GREASE CAP EXTERNAL SNAP RING N5000-300 FLG LK SCREW (M10-1.50 X 30MM) LOCKNUT (M12-1.75, NLK) SCREW (M12-1.75 X 55MM, 8.8) WASHER (.406 X 1.312 X .120) FLG LK BOLT (3/8-NC X 3/4) WHEEL CAP TANG WASHER (1-5/16") THRUST LOCKWASHER (1-5/16") THRUST LOCKNUT (1-5/16" NEF) TRACK ROLLER 7" BEARING ASSEMBLY

INCLUDES ITEMS 1-21, SEE FOOTNOTE 9

ZAHN 4 WHEEL TRACK (EARLY) ZAHN 2 WHEEL TRACK (EARLY) RT10/RT12 WHEEL TRACK (EARLY) ZAHN 4 WHEEL TRACK ZAHN 2 WHEEL TRACK PEDESTRIAN TRENCHER WHEEL TRACK

SEE FOOTNOTE 1, 5 AND 6 SEE FOOTNOTE 1, 5 AND 6 SEE FOOTNOTE 1, 5 AND 7 SEE FOOTNOTE 1 AND 5 SEE FOOTNOTE 1 AND 5 SEE FOOTNOTE 1 AND 5

SEE FOOTNOTE 7

SEE FOOTNOTE 7

USE LOCKTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 & 2 USE WHITTET-HIGGINS SOCKET BAS-065 OR EQUIVALENT TO REMOVE SEE FOOTNOTE 3

NOT SHOWN:

190-1593 190-1594 190-1595 190-1596 190-1597 190-1598 FOOTNOTES:

1. KIT TO UPGRADE RUBBER TIRE MACHINE TO TRACKS. 2. TORQUE TO 200 FT-LBS THEN TIGHTEN UNTIL TAB ALIGNS WITH SLOT. 3. APPLY ANTI-SIEZE TO WASHER AND NUT FACE BEFORE TORQUING NUT. 4. MATCHED BEARING AND SPACER SET. DO NOT REPLACE INDIVIDUAL BEARING, OR RE-USE OLD SPACER & SNAPRINGS WITH NEW BEARINGS. 5. KITS INCLUDE MULTIPLE TRACK ASSEMBLIES, ARTICULATION STOPS (FOR ZAHN UNITS,) AND TRACK ROTATION STOPS. 6. KIT INCLUDES NEW BRAKE ROTORS AND OPERATOR'S PLATFORM MOUNTS. 7. KIT INCLUDES NEW BRAKE ROTOR 8. DATE CODE STAMPED ON THIS PART. 9. TRACK ASSEMBLY 301-0560 IS NON-SELLABLE. IF NEEDING TO REPLACE ONE OF TRACK ASSEMBLY, 301-0560, ORDER KIT 190-1644.

NOTE:

04

ID0250793

120

WHEEEL TRACK ROTATION STOPS

1

01

ID0259024

121

WHEEEL TRACK ROTATION STOPS REF PART NO. NUMBER

1

300-6319

QTY

DESCRIPTION

1 ROTATION STOP

REMARKS

ONE STOP PER TRACK REQUIRED. SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING MOTOR MOUNTING BOLT (107-507) WITHOUT THE WASHER. WHEEL TRACK ROTATION STOPS ARE INCLUDED WITH THE TRACK INSTALLATION KIT. SEE WHEEL TRACK ASSEMBLY PAGE FOR KIT INFORMATION.

NOTE:

OLDER MACHINES MAY REQUIRE REMOVAL OF THE BRAKE ROTOR TO REMOVE THE EXISTING MOTOR MOUNT BOLTS. IF SO, UPDATE THE BRAKE ROTOR TO THE NEWER STYLE, AND REINSTALL BRAKE HUB TO PROPER TOURQUE VALUE.

01

ID0259024

122

NOTES:

ID0134963

123

MISCELLANEOUS

124

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

125

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

126

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

127

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

128

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

129

130

RT24 Related Publications Component Model: RT24 .....................

RT24 .....................

RT24 .....................

RT24 .....................

Ass’y

P/N

Parts Manual .................................................................. ............. 053-2279 Operators Manual ........................................................... ............. 053-1362 Repair Guide (Service Manual) ...................................... .................. N/A Supplementary Maint Guide - Trencher ......................... .............. 050-633

Engine: Honda .................... Parts Manual .................................................................... ............. 053-2283 Honda .................... Operators Manual ............................................................ ............. 053-2284 Honda .................... Service (Shop) Manual .................................................... ............. 053-2285

Filters Engine: Air Filter – Honda (includes Pre-Filter) ........................................................................... 195-1534 Oil Filter (Honda) ………………….....………………………………………………………… 195-1533 Fuel Filter (Honda) …………………... ………………………………………………………… 1951536 Hydraulic: Oil Filter Element (_1_-UNF, spin-on) ............................................................................. 155-910

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.03

ID0256968

131

ID0040564

132

ID0135281