Ditch Witch RT185 Tractor Parts Manual 053-065 PDF

RT185

Parts Manual

CMW

®

Issue 5

053-065

1

RT185 ISSUE NO. 05PL-09/14 For Replacement Copy Order P/N 053-065

This manual contains information concerning the following models: RT185 Tractor

Copyright 1999, 2004, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134988

2

FOREWORD___________

3

This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers.

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - RT185 .............................. 8 Engine Components Air Filter System - Before ........................... 18 Air Filter System - After ............................. 16 Cold Start Kit ........................................... 26 Engine ..................................................... 14 Engine Mount .......................................... 20 Fuel Line .................................................. 24 Radiator/Fan Drive .................................. 22 Power Train Axle Housing ........................................... 46 Brake Caliper ........................................... 54 Brake Line ............................................... 52 Brake System ......................................... 50 Carrier .................................................... ..48 Drive Line ............................................... 40 Differential ............................................... 42 Ground Drive Transmission – Begins......... 32 Ground Drive Transmission ..................... 36 Ground Drive Transmission Mount .......... 30 Steering Knuckle ...................................... 44 Tire/Wheel .............................................. 56 Frame Components 4-Post ROPS .......................................... 80 Backfill Blade .......................................... 78 Console ................................................... 64 Counterweight Extension ......................... 84 Fenders & Covers ................................... 70 Front Counterweight ................................ 82 Fuel Tank ............................................... ..72 Grille & Hood .......................................... 58 Hydraulic Reservoir .................................. 74 Operator Station - After ............................. 62 Operator Station - Before ........................... 60 Seat - Belts - Covers ............................... 66 Suspension Seat Deck ............................ 68 Tire & Wheel ........................................... 76 Control Components Attachment Control ............................... 100 Backfill Blade Controls ............................. 96 Crowd Speed Lever ................................ 94 Foot Throttle ........................................... 90 Ground Drive Shift Linkage ..................... 92 Hand Throttle .......................................... 88 Rear Steer Indicator ................................ 98

Hydraulics Auxiliary Hydraulics - Impellor .................. 120 Auxiliary Hydraulics ............................... 116 Blade Lift Hydraulics .............................. 128 Blade Swing Hydraulics ............................ 13 Blade Tilt Hydraulics............................... 132 Case Drain Hydraulics............................ 106 Charge Manifold ..................................... 134 Diagnostic Hydraulics ............................ 112 Frame Level Hydraulics ......................... 126 Front Steering Hydraulics ...................... 122 Ground Drive Cooler Hyd - Begins ........... 150 Ground Drive Hydrostatic ...................... 110 Hydraulic Control Valve .......................... 136 Hydraulic Cylinder (2.5” x 1.5” x 10”) ........... 138 Hydraulic Cylinder (2” x 1.25” x 20”) ............ 148 Hydraulic Cylinder (2” x 1” x 8”) ................. 146 Hydraulic Cylinder (3” x 1.75” x 6”) ............. 140 Hydraulic Cylinder (4” x 2.25” x 12”) ............ 144 Hydraulic Cylinder (4” x 2.25” x 8”) ............. 142 Hydraulic Diagram ................................. 104 Hydraulic Ground Drive Shifting ............. 152 Hydraulic Schematic .............................. 158 Neutral Bypass ....................................... 156 Rear Steering Hydraulics ...................... 124 Shift Hydraulics ..................................... 114 Shifting Module ..................................... 154 Electrical 4-POST Working Light .......................... 186 AutoCrowd ............................................ 188 Electrical Diagram - Battery/Fuse .............. 180 Electrical Diagram - Console ................... 172 Electrical Diagram – Frame/Engine ........... 170 Electrical Diagram – Light Kit ................... 178 Electrical Diagram - Seat ........................ 176 Electrical Diagram .................................. 182 Electrical Schematics ............................. 162 Miscellaneous Bolt/Nut Torque Chart ............................ 192 Filters .................................................... 196 Optional Kits .......................................... 196 Parts Manual Change Request ............. 197 Related Publications .............................. 196 Replacement O-Ring Chart ................... 195 Warranty Registration ........................... 200

ID0135142

6

7

DECALS

ID0135069

8

DECAL LOCATION RT185

17 4 42 3.00 4.50

38

OLD STYLE 1.25

4.375 .25

4.375

OLD STYLE

4 17 6 34

2.00"

9.06" 4.33"

1.30"

CL 36

25

02

ID0147573

9

DECAL LOCATION RT185

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

DESCRIPTION

275-804 DECAL KIT - RT185 274-087 1 REAR STEER INDICATOR 274-220 1 INTERLOCK DISPLAY 274-233 1 REAR STEER DISPLAY 274-877 A/R GRAPHIC STRIPE 274-291 1 SOUND POWER 10 273-045 1 DITCH WITCH LOGOTYPE 274-318 4 TIE DOWN LOCATION 274-375 1 MASTER DISCONNECT SWITCH 274-383 1 BFB CONTROLLER 274-385 1 LEFT SEAT CONSOLE 274-386 1 RIGHT SEAT CONSOLE 274-390 1 MAXI-FUSE BLOCK 274-392 1 FUSE BLOCK 274-393 1 PARK BRAKE SWITCH 274-398 1 TEST PORTS 273-062 1 RT185 LUBRICATION CHART 273-022 2 RT185 MODEL-ID 274-387 1 SECONDARY CONSOLE 274-436 1 PRIMARY CONSOLE 274-442 4 LIFT LOCATION 274-854 1 LOGO PLACARD 274-520 1 WORK LIGHTS 274-594 1 NOTICE GEARBOX 274-198 1 NOTICE OIL LEVEL 275-033 1 NOTICE ELECTRICAL SYSTEM 275-048 1 IMPORTANT SAFETY RULES 275-070 1 WARNING RUNAWAY 275-120 1 RESERVOIR (THF) 274-672 1 ENVIRO HYDRAULIC RESERVOIR 275-148 1 FUEL TANK (DIESEL) 273-138 1 NOTICE COOLANT 275-185 2 WARNING SINGLE OPERATOR 275-203 1 BATTERY 275-303 1 WARNING ROLLOVER 275-419 1 WARNING NO FLAME 274-596 1 FUSE DIAGRAM 274-724 1 ONE CALL NOTIFICATION 274-802 2 NOTICE TORQUE 273-046 1 DITCH WITCH LOGOTYPE 273-146 1 NOTICE ADD COOLANT 275-497 1 OIL DRAIN-ID 273-267 1 DITCH WITCH BATTERY 274-312 2 DITCH WITCH STACKED LOGOTYPE

REMARKS

USE 76" SEE FOOTNOTE 3.

OLD STYLE. SEE FOOTNOTE 5.

SEE FOOTNOTE 2.

OLD STYLE. SEE FOOTNOTE 5.

SEE FOOTNOTE 4.

BEGINS WITH SERIAL NO.

FOOTNOTES:

1. P/N 115-318, NON-SKID DECKING MATERIAL, 240" REQ'D. (NOT PART OF KIT).

2. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYD OIL (MOBILE).

3. (108 db) P/N 274-291 NOT PART OF KIT. 4. LOCTATE DECAL ON BATTERY SO THAT DECAL IS VISABLE WHEN VIEWING BATTERY. 5. NOT PART OF KIT. ENDS WITH SERIAL NO.

NOTE:

02

ID0147573

10

DECAL LOCATION RT185 5 11 23

17

42

21

16 31

20

13 7

29 40

4

33

27

2.0"

02

1.5"

1.5"

2.0"

ID0147573

11

DECAL LOCATION RT185

26

14

35

22

2

36

19

18 33

39

4

3

17

9

30

1 10

28

8 32 12 27

37

24

20 34 25 15

7

42

31

31 12.60"

12.60"

2.40"

02

2.40"

ID0147573

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

AIR FILTER SYSTEM AFTER SERIAL #

2

7 16

15

12

5 19 11

17

9 19

6

8

4 14

10

3

1 18

13

01

20

ID0147016

17

AIR FILTER SYSTEM AFTER SERIAL # REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

194-291 1 194-292 1 110-367 1 318-722 2 117-852 1 106-386 4 106-381 4 194-351 1 157-342 2 194-352 1 194-787 1 318-724 1 155-150 1 116-192 AR 336-222 315-879 117-844 1 117-853 1 110-170 3 115-172 1

DESCRIPTION

REMARKS

AIR FILTER PRE-CLEANER WORM CLAMP (3-1/4" TO 4-1/8") MOUNTING CLAMP (11") INTAKE ELBOW (4.5") FLG NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) AIR FILTER ELEMENT AIR FILTER COVER GASKET AIR FILTER SAFETY ELEMENT DISCHARGE VALVE COVER (AIR CLEANER) S/O COULPER (02N-02H) BULK HOSE (7/64") FRONT HOOD REAR HOOD AIR INTAKE TUBE INTAKE ELBOW (4" X 3") WORM CLAMP (4-1/8" TO 5") COLLAR (02NF-02NF)

INCLUDES REF. NO.'S 8-12

USE 1 @ 104". SEE FOOTNOTE 1.

REFER TO PAGE 803-808 (GRILLE & HOOD) REFER TO PAGE 803-808 (GRILLE & HOOD)

NOT SHOWN:

FOOTNOTES:

1. REFER TO PAGE 806-773 (HAND THROTTLE) FOR SECURING THE AIR HOSE TO THE ENGINE.

NOTE:

01

ID0147016

18

AIR FILTER SYSTEM BEFORE SERIAL #

2

7 16

15

6 1 3 11

4

13

13

5

14 12

9

9

6

3

3 17

8

3 10

18 4

01

ID0147012

19

AIR FILTER SYSTEM BEFORE SERIAL # REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

194-727 1 194-729 1 110-367 4 194-730 2 116-815 1 106-386 4 106-381 4 194-751 1 195-815 2 194-752 1 195-428 1 194-753 1 156-283 1 116-192 AR 336-222 336-150 196-361 1 116-800 1

DESCRIPTION

REMARKS

AIR FILTER PARTS ASSY PRE-CLEANER (4") WORM CLAMP (3-1/4" TO 4-1/8") MOUNTING CLAMP (10") AIR INLET REDUCER FLG NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) PRIMARY ELEMENT WING NUT (7/16-NF) SAFETY ELEMENT DISCHARGE VALVE COVER (AIR CLEANER) S/O COUPLER (02H-07H) BULK HOSE (7/64") FRONT HOOD REAR HOOD AIR INTAKE TUBE INLET HOSE (COBRA HEAD 3.00")

INCLUDES REF NO'S 8-12

USE 1 @ 104" SEE FOOTNOT 1 REFER TO PAGE 803-808 "GRILLE & HOOD" REFER TO PAGE 803-808 "GRILLE & HOOD"

NOT SHOWN:

FOOTNOTES:

1. REFER TO PAGE 806-773 TITLED "HAND THROTTLE" FOR SECURING THE AIR HOSE TO THE ENGINE.

NOTE:

01

ID0147012

20

21

22

23

24

25

26

27

28

NOTES:

ID0134963

29

POWER TRAIN

ID0135064

30

GROUND DRIVE TRANSMISSION MOUNT 8

1

FR ON T

6

19

14 3

3 14 1

15 16 5 17 10

4

11

2 9 7 9 13

12 18

G

803-435

31

GROUND DRIVE TRANSMISSION MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

106-354 158-765 191-025 116-498 336-101 166-577 336-108 106-632 106-335 106-391 106-345 106-399 106-356 106-333 105-071 155-770 157-330 115-211 106-700 320-917

QTY

8 1 1 8 1 1 1 4 2 8 6 6 6 4 4 1 1 1 2 1

DESCRIPTION

FLG NUT (M12-1.75) HYDRAULIC MOTOR SEAL REPAIR KIT SHOCK MOUNT GEAR BOX MOUNT GROUND DRIVE TRANSMISSION UPPER MOUNT BRACKET FLG LK SCREW (M12-1.75 X 35mm) BOLT (M12-1.75 X 70mm) WASHER (M12) BOLT (M20-2.5 X 50mm) WASHER (M20) FLG NUT (M20-2.5) SCREW (M12-1.75 X 40mm) WASHER (1/2") O-RING (250 D70) BR TEE (08N-08NF-08NF BRASS) PLUG (08N, SQ, MAG) SCREW (M12-1.75 X 80mm) VALVE MOUNT PLATE

REMARKS

GROUND DRIVE TAKES 4 PAIR SEE FOOTNOTE 1

BEGINS WITH S/N

FOOTNOTES

1. REFER TO GROUND DRIVE TRANSMISSION PAGE (803-427 or 808-315) FOR COMPONENT PARTS.

NOTE:

G

803-435

32

GROUND DRIVE TRANSMISSION RT150/RT185 BEGINS WITH S/N

13

32 16

13 12 14

15

36

BLEEDER SCREW PORT

35

33

17

14 8 11 7

4

19

37 52

48 8

28 20 21

50

30

8

46 49

18

27

2

29

47

53

2X SCALE

BRAKE RELEASE PORT

1

26

5

24

7 25

3

23

7 22

45

54

9 6 10

31 38

39 44 35

43

51

40

42 7

35

41

34

11

ID0035785

33

GROUND DRIVE TRANSMISSION RT150/RT185 BEGINS WITH S/N REF PART NO. NUMBER

QTY

166-104 197-092

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

166-557 118-046 1 115-488 1 165-191 1 155-770 1 184-456 1 160-442 1 125-095 4 125-096 3 159-003 1 115-211 1 165-178 1 183-904 3 126-047 6 105-538 2 165-179 1 165-180 3 106-332 12 165-192 1 184-457 1 184-069 1 165-182 1 184-778 1 326-060 1 155-878 1 179-093 1 115-545 1 115-544 1 105-275 4 105-110 4 125-119 1 107-068 1 167-236 1 126-097 3 125-532 3 160-443 1 125-043 1 157-552 3 163-152 1 160-543 1 499-561 1 499-560 1 191-040 AR 191-041 AR 191-042 AR 191-043 AR 115-525 1 184-458 1 165-183 1 167-237 1 500-074 1

DESCRIPTION

GROUND DRIVE TRANSMISSION REBUILT 166-104 GROUND DRIVE TRANSMISSION GROUND DRIVE TRANSMISSION INTERNAL SNAP RING INTERNAL SNAP RING INPUT PINION O-RING (250 D70) BEARING RETAINER TRANSMISSION HOUSING BALL BEARING BALL BEARING VENT PLUG (02N) PLUG (08N, SQ., MAGNETIC) OUTPUT PINION PLANET PIN THRUST WASHER RACE (1.500") DOWEL PIN (3/8" X 2-1/4") RING GEAR PLANET GEAR SCREW (M10-1.75 X 70mm) INPUT GEAR SPACER KEEPER SPLINED SLEEVE SEAL SPACER WASHER (.781") INTERNAL SEAL (.750") SHIFTER SHAFT KLIP RING (.750") INTERNAL SNAP RING (1.188") BOLT (1/2-NC X 6") BOLT (1/2-NC X 4-1/2") BALL BEARING BOLT (3/8-NF X 1-1/2") SHIFT SHAFT NEEDLE ROLLER (1.500") NEEDLE ROLLER WJ (1.500") BRAKE HOUSING BALL BEARING INTERNAL SEAL (1.969") OUTPUT FLANGE BRAKE (C MOUNT INPUT FACE) BRAKE COVER GASKET SEAL KIT BEARING KIT SPRING KIT HIGH TORQUE LINING KIT INTERNAL SNAP RING (3.543") SEAL RETAINER OUTPUT GEAR OUTPUT SHAFT O-RING (236 D70)

REMARKS

INCL'S REF #1 THRU 42

INCL'S REF #1 THRU 21, 27-44 & 46-54

ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N

SEE FOOTNOTE 3

OBSOLETE, ENDS WITH S/N BEGINS WITH S/N

OBSOLETE, SEE FOOTNOTE 1

SEE FOOTNOTE 3 OBSOLETE, SEE FOOTNOTE 3

FOOTNOTES

11

ID0035785

34

GROUND DRIVE TRANSMISSION RT150/RT185 BEGINS WITH S/N REF PART NO. NUMBER

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

QTY

115-165 1 115-115 1 190-879 1 110-249 2 346-075 2 115-165 1 115-211 1 155-158 2 116-356 AR 117-902 AR 166-445 1 115-463 1 318-632 1 150-1995 1 500-1497 155-540 1 105-052 2 154-008 1 105-070 4 106-396 2 151-222 1

DESCRIPTION

PLUG (08N, ALN) BRANCH TEE (08N-08NF-08NF BRASS) SIGHT TUBE KIT WORM CLAMP (1/4"-5/8") STREET ELBOW (08N-08NF90-02NF) PLUG (08N, ALN) PLUG (08N, SQ, MAG) SLIP ON COUPLER (02N-04H90) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') DRIVE COUPLING (14 SPLINE) EXTERNAL SNAP RING (1.250") PUMP ADAPTER HYDRAULIC PUMP SEAL KIT HYDRAULIC PUMP BOLT (3/8 - NC X 1.25") CONNECTOR (08N-06J) LOCKWASHER (1/2") WASHER (M10, HARDENED) RT185 TRANSMISSION SHIFT CYL.

REMARKS

SEE FOOTNOTE 2

BEGINS WITH S/N OBSOLETE, USES 8" USES 8"

BEGINS WITH S/N_____________ OBSOLETE, ENDS WITH S/N_______________

BEGINS WITH S/N

FOOTNOTES 1. WHEN REPLACING REF #37 BE SURE TO VERIFY THAT THE NUMBER OF SPLINES (14) MATCHES REF #36.

2. THIS IS AN OPTIONAL KIT FOR MACHINES BUILT BEFORE S/N____________.

3. USED ON BRAKES FOR UNITS THAT DO NOT HAVE AN OIL COOLER.

11

ID0035785

35

36

GROUND DRIVE TRANSMISSION 13

32 16

13 12 14

15

36

BLEEDER SCREW PORT

35

33

17

14 8 11 7

4

19

37 28

8 20 21

18

30

8

BRAKE RELEASE PORT

27

2

29 2X SCALE 1

26

5

24

7 25

3

23

7 22

45

46

9 6 10

31 38

39

35

44 43

40

42 7

35

41

34

03

ID0139876

37

GROUND DRIVE TRANSMISSION REF PART NO. NUMBER

QTY

166-104 197-092 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

118-046 1 115-488 1 165-191 1 155-770 1 184-456 1 160-442 1 125-095 4 125-096 3 159-003 1 115-211 1 165-178 1 183-904 3 126-047 6 105-538 2 165-179 1 165-180 3 106-332 12 165-192 1 184-457 1 184-069 1 165-182 1 184-778 1 326-060 1 155-878 1 179-093 1 115-545 1 115-544 1 107-180 4 125-119 1 107-068 1 167-236 1 126-097 3 125-532 3 160-443 1 125-043 1 157-552 3 163-152 1 163-161 1 160-543 1 499-561 1 499-560 1 191-040 AR 191-041 AR 191-042 AR 191-043 AR 115-525 1 184-458 1 165-183 1 167-237 1 500-074 1

DESCRIPTION

REMARKS

GROUND DRIVE TRANSMISSION REBUILT 166-104 GROUND DRIVE TRANSMISSION INTERNAL SNAP RING INTERNAL SNAP RING INPUT PINION O-RING (250 D70) BEARING RETAINER TRANSMISSION HOUSING BALL BEARING BALL BEARING VENT PLUG (02N) PLUG (08N, SQ., MAGNETIC) OUTPUT PINION PLANET PIN THRUST WASHER RACE (1.500") DOWEL PIN (3/8" X 2-1/4") RING GEAR PLANET GEAR SCREW (M10-1.75 X 70mm) INPUT GEAR SPACER KEEPER SPLINED SLEEVE SEAL SPACER WASHER (.781") INTERNAL SEAL (.750") SHIFTER SHAFT EXTERNAL SNAP RING (.75") INTERNAL SNAP RING (1.188") BOLT (1/2-NC X 4-1/2", FER HD) BALL BEARING BOLT (3/8-NF X 1-1/2") SHIFT SHAFT NEEDLE ROLLER (1.500") NEEDLE ROLLER WJ (1.500") BRAKE HOUSING BALL BEARING INTERNAL SEAL (1.969") OUTPUT FLANGE BRAKE ASSEMBLY BRAKE ASSEMBLY BRAKE COVER GASKET SEAL KIT BEARING KIT SPRING KIT HIGH TORQUE LINING KIT INTERNAL SNAP RING (3.543") SEAL RETAINER OUTPUT GEAR OUTPUT SHAFT O-RING (236 D70)

INCL'S REF #1 THRU 42

ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N

OBSOLETE, ENDS WITH S/N BEGINS WITH S/N

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 4 OBSOLETE

FOOTNOTES:

03

ID0139876

38

GROUND DRIVE TRANSMISSION REF PART NO. NUMBER

43.

44.

45.

46.

QTY

115-165 1 115-115 1 190-879 1 110-249 2 346-075 2 115-165 1 115-211 1 155-158 2 116-356 AR 117-902 AR 151-222 1

DESCRIPTION

PLUG (08N, ALN) STREET ELBOW (08N-08NF90) SIGHT TUBE KIT WORM CLAMP (1/4"-5/8") STREET ELBOW (08N-08NF90-02NF) PLUG (08N, ALN) PLUG (08N, SQ, MAG) SLIP ON COUPLER (02N-04H90) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') RT185 TRANSMISSION SHIFT CYL

REMARKS

SEE FOOTNOTE 2

OBSOLETE, USES 8" USES 8" BEGINS WITH S/N

FOOTNOTES:

03

1. WHEN REPLACING REF #37 BE SURE TO VERIFY THAT THE NUMBER OF SPLINES (14) MATCHES REF #36.

2. THIS IS AN OPTIONAL KIT FOR MACHINES BUILT BEFORE S/N 3. USED WHEN OIL COOLER HAS BEEN ADDED TO GROUND DRIVE TRANSMISSION. 4. USED WHEN REPLACING 163-161 AND NOT ADDING A GROUND DRIVE OIL COOLER. (REF KIT# 191-236 FOR ADDING OIL COOLER).

ID0139876

39

40

41

42

ROCKWELL DIFFERENTIAL 4 7

4

8

13

5

3

4

SEE DETAIL A 6

3 5

7

4

8

13

9

4

11 5 6

4 5

1 11

14

1 14

14 17

10 10 14 15

2X DETAIL 1.25X SCALE

16

A

FRAME CROSSMEMBER

2 12

06

ID0111254

43

ROCKWELL DIFFERENTIAL REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

PART NUMBER 161-291 115-006 336-065 107-082 125-832 183-939 106-946 106-611 337-063 115-001 337-117 105-283 106-129 105-953 115-249 116-468 107-014

NOT SHOWN: 151-072 190-195 157-058 157-528 500-1536 106-454 106-455

QTY 2 2 2 16 4 2 2 2 2 4 4 2 2 14 2 2 48

DESCRIPTION DIFFERENTIAL ZERK (1/4-NF, 45) TILT BRACKET BOLT (3/4-NC X 10", GD 8) TEFLON BUSHING (3.000") AXLE PIN WASHER (7/8") SCREW (M20-2.50 X 40mm, 10.9) BATWING ZERK (02N) SPACER LOCKNUT (02NF) LOCK WASHER (M20) LOCKNUT (3/4-NC) ELBOW (02N-02NF90) LUBE HOSE (02N-24") FLG NUT (3/4-NF)

STEERING CYLINDER STEERING CYL REPAIR KIT O-RING (220 D70) INTERNAL SEAL, 3.376" OD INTERNAL SEAL, 3.000" OD NUT (M27-1.5) TANG WASHER PINION NUT SEAL O-RING PINION SEAL PINION NUT PINION NUT LOCK

REMARKS NO-SPIN

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES: 1-DIFFERENTIAL USES ONE OF THESE TWO SEALS.

NOTE: 1-FILL EACH PLANETARY DRIVE WITH 3 QTS. OF 80W-90 GEAR OIL. FILL THE DIFFERENTIAL ASSEMBLIES WITH 19 QTS. OF 80W-90 GEAR OIL. 2-BEFORE MOUNTING WHEEL/TIRE ASSEMBLY: REMOVE ALL PAINT FROM AXLE AND WHEEL MOUNTING SURFACES. TORQUE LUGNUTS TO 400 FT. LBS./542 N.m

06

ID0111254

44

45

46

47

48

49

50

51

52

53

54

BRAKE CALIPER

1

2

4

3 5

5

01

ID0139873

55

BRAKE CALIPER REF PART NO. NUMBER

1.

2.

3.

4.

5.

163-211 163-212 163-213 163-214 163-215 163-216

QTY

2 4 4 4 1

DESCRIPTION

REMARKS

DISC BRAKE BLEEDER SCREW PISTON CAP PLUG BRAKE LINING KIT

INC'S REF #'S 1-5 & HARDWARE

SEAL REPAIR KIT

SEE FOOTNOTE 1

PER BRAKE

NOT SHOWN:

190-705

FOOTNOTES:

1. KIT (190-705) INCLUDES: DUST SEAL, BACK-UP RING AND O-RINGS.

NOTE:

01

ID0139873

56

NOTES:

ID0134963

57

FRAME COMPONENTS

ID0135068

58

GRILLE & HOOD

8 5 9

3 11

20 6 2 7

11

20

4

20

7

1 23

20 19

8

21 15 15

2

22

12

21

18

14 17 19

21

13

11

11

11

24

22

11

10 13

2

16

M

803-808

59

GRILLE & HOOD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

336-191 1 106-991 9 110-778 1 336-169 1 194-353 1 106-427 8 110-524 2 106-138 10 107-001 20 337-132 1 106-551 6 106-558 26 336-150 1 315-879 1 110-503 1 336-222 1 106-386 9 336-156 1 306-609 1 192-006 1 337-098 1 116-063 2 117-558 2 214-961 217-309 110-752 2 105-089 4 107-002 6 107-009 4 106-709 4

DESCRIPTION

DOOR ASSEMBLY FLG LK SCREW (M8-1.25 X 20mm) HINGE (8.750") AIR FILTER DOOR AIR FILTER DOOR SCREW (M5-0.80 X 22mm, ALN) SPRING RETAINER CLIP NUT (M5-0.80) FLG LK SCREW (M10-1.5 X 25mm) REAR PANEL CLIP NUT (M8-1.25) CLIP NUT (M10-1.50) HOOD HOOD PULL HANDLE FRONT HOOD FLG LOCKNUT (M8-1.25) GRILLE HIGH FREQUENCY HORN HIGH FREQUENCY HORN MOUNT TAB SHOCK MOUNT ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUSTABLE) LOCKNUT (5/16-NC) FLG LK SCREW (M10 1.50 X 30mm) FLG LK SCREW (M12-1.75 X 25mm) FLG NUT (M12-1.75)

REMARKS

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

OBSOLETE

FOOTNOTES

NOTE:

M

803-808

60

OPERATOR STATION AFTER S/N 6Y0159 12

13 11 5 10 4 14 5 17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

B

809-371

61

OPERATOR STATION AFTER S/N 6Y0159 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M24-3.00) BOLT (M24-3.00 X 150mm, 10.9)-------------- SEE FOOTNOTE 1.

OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M24-3.00 X 170mm, 10.9)------------- SEE FOOTNOTE 1.

ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

118-209 106-333 106-031 106-489 108-099 323-889 323-875 105-247 323-879 323-880 324-394 106-355 106-470 107-910 324-950 107-580 106-557

REMARKS

FOOTNOTES

1. TORQUE TO 1000 FT LBS. USE LOCTITE 271.

2. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

B

809-371

62

OPERATOR STATION BEFORE S/N 6Y0107

12

13 11 5 10 4 14 5

17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

09

ID0025163

63

OPERATOR STATION BEFORE S/N 6Y0107 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

116-497 106-333 106-031 106-356 106-633 323-889 363-483 105-247 306-323 306-327 306-319 106-355 106-470 106-560 324-950 107-580 106-557

DESCRIPTION

REMARKS

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M20-2.50) BOLT (M20-2.50 X 130mm) OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M20-2.50 X 150mm) ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

09

ID0025163

64

CONSOLE

HT115 / RT115 HT185 / RT185

5

6

7

29 27 4

2

28

25

3 24

30 8

9 26

3 4

1

2

10 12

11 1

14

13 15 16 15 17 15 21 22

23

18 20 19

SEE FOOTNOTE 1

09

ID0085116

65

CONSOLE

HT115 / RT115 HT185 / RT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

362-837 331-739 258-067 214-852 214-961 214-962 217-769 306-603 154-339 115-170 217-079 499-202 306-607 306-608 217-531 215-415 215-131 215-415 217-535 215-415 215-129 215-415 215-133 215-415 217-020 217-028 217-036 217-021 217-051 217-027 217-029 110-208 214-301 106-556 106-557 110-058 314-172 217-245 217-845 363-118 216-521 106-712 106-385

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2

DESCRIPTION

INSTRUMENT PANEL INSTRUMENT PANEL RESTRICTION INDICATOR (25",H20) IGNITION SWITCH KEY, PAIR SWITCH MOUNTION NUT KEY (PAIR) AUDIO ALARM CONNECTOR (04N-O4O) COLLAR (04NF) PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP & STUDS HORN BUTTON BUTTON COVER WATER TEMPERATURE GAUGE NITE-LIGHT KIT(12VDC) ENGINE OIL PRESSURE GAUGE NITE-LIGHT KIT(12VDC) TACHOMETER NITE-LIGHT KIT(12VDC) VOLT METER NITE-LIGHT KIT(12VDC) FUEL GAUGE NITE-LIGHT KIT(12VDC) PILOT LIGHT INSERT (BLACK) BLANK INSERT (YEL) HYD OIL PSI INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP INSERT (RED) HYD OIL HYD TEMP INSERT (RED) PARK BRAKE LEVEL INDICATOR ACCESSORY SOCKET SCREW (M4-.70 X 20mm) NUT (M4-.70) MACHINERY BUSHING (1.000", 18 GA) RETAINER INTERLOCK MODULE INTERLOCK MODULE MOUNT BRACKET DIODE BLOCK FLG SCREW (M6-1.00 X 16mm) FLG LOCKNUT (M6-1.00)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

TILT FRAME

NOT SHOWN: FOOTNOTES:

1-THESE SLOTS ARE RESERVED FOR ROCKER SWITCHES FOR THE FOLLOWING OPTIONS: REEL CARRIER COLD START HYDRAULIC PARK BRAKE 2-RT150/RT185 INSTRUMENT PANEL (362-837) IS DEPICTED ON GRAPHICS PAGE. HT150/HT185 INSTRUMENT PANEL (337-739) IS NOT DEPICTED, BUT IS SIMILAR IN APPEARANCE NOTE:

09

ID0085116

66

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 2 1

3 1 21

27

4 6

7 18

5 24

25

8 20

11 9 26

19

18

12

14

13 17

16

15

23 10 22

06

ID0031526

67

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 110-704 1 SEAT BELT SET 2. 115-425 1 SEAT 115-445 1 REPLACEMENT SEAT 3. 184-252 2 BUSHING (.563" X 1" X .590") 4. 105-048 2 BOLT (1/2-NC X 1-1/2") 5. 106-031 2 LOCKNUT (M12-1.75) 6. 115-430 2 SEAT BELT TETHER 7. 105-267 4 CUP WASHER (5/16") 8. 331-201 1 RIGHT SEAT CONSOLE 331-188 1 RIGHT SEAT CONSOLE 9. 331-065 1 SEAT MOUNT 10. 105-273 2 SCREW (M12-1.75 X 30mm) 11. 331-200 1 LEFT SEAT CONSOLE 332-020 1 LEFT SEAT CONSOLE 331-187 1 LEFT SEAT CONSOLE 12. 106-264 6 BOLT (5/16-NC X ƒ", BUT SOC) 13. 105-841 6 CLIP NUT (5/16-NC) 14. 106-386 6 FLG LOCKNUT (M8-1.25) 15. 331-063 6 MOUNT TAB 16. 106-162 6 FLG SCREW (M8-1.25 X 20mm) 17. 184-253 2 SPACER (SEAT MOUNT) 18. 105-089 4 LOCKNUT (5/16-NC) 19. 105-866 6 FLG LK BOLT (5/16-NC X 1-1/4") 20. 215-1107 1 SEAT SWITCH 21. 105-071 2 WASHER (1/2") 22. 331-155 2 SUPPORT SPACER 23. 331-156 1 TETHER SUPPORT 24. 115-754 1 ABRASION SLEEVE (1.59" X 30") 25. 115-662 1 GROMMET EDGE (3/16" X 12.7") 26. 115-663 1 GROMMET EDGE (1/4" X 12.7") 115-662 1 GROMMET EDGE (3/16" X 12.7") 27. 362-823 2 COVER

REMARKS

INCLUDES SEAT TRACK SET AND OPERATOR PRESENCE SWITCH

OPERATOR MODULE CAB MODULE

RT150/RT185/7020 OPERATOR MODULE HT150/HT185 OPERATOR MODULE RT150/RT185/6520/7020 CAB

CAB MODULE OPERATOR MODULE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0031526

68

69

70

71

72

73

74

HYDRAULIC RESERVOIR

29 5 TO AUX PUMP (PG 805-589)

27 16 REAR VIEW OF

28

HYDRAULIC TANK

3 5

27

39 TO RELIEF VALVE (PG 805-589)

40

33

TO RELIEF VALVE (PG 805-589)

15

FROM BRAKE ACTUATOR (PG 805-589)

FROM GROUND DRIVE MOTOR (PG 806-783)

20

37

18 18

38

22

11

34 35

36

FROM ATTACHMENT (PG 806-782)

10 43

31 42 2

19

13

30

4 23

1 41

14 25

32

23

26 24

19

2 19

2

2

7 9 8

21

6

17

13

07

12

ID0090844

75

HYDRAULIC RESERVOIR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 111-046 1 FILLER NECK CAP 2. 106-387 40 FLG LOCKNUT (M10-1.50) 3. 514-078 1 S/O COUPLER (20S-24H90, 12SF) 4. 364-169 1 HYDRAULIC RESERVOIR 5. 110-169 2 WORM CLAMP (2.812 TO 3.750") 6. 115-152 1 PLUG (12N, SQ, FM) 7. 115-320 1 GROMMET (1-1/2") 8. 116-218 1 SIGHT GLASS (2" DIA) 9. 360-849 1 REFLECTOR 10. 364-194 1 LID (HYD TANK) 11. 110-751 1 HINGE (29.5) 12. 336-109 4 SPACER ROD 13. 336-047 2 HAND RAILS 14. 106-551 4 CLIP NUT (M8-1.25) 15. 364-195 1 BATTERY DOOR 16. 116-830 AR HOSE (2.7", SOLD PER 1") 17. 336-043 1 STEP 18. 110-527 16 POP RIVETS (3/16 X 1/2) 19. 106-994 30 FLG LK SCREW (M10-1.50 X 40mm) 20. 117-558 1 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 110-752 1 ADJUSTABLE LEVER LATCH 21. 106-382 10 FLG LK SCREW (M10-1.50 X 20mm) 22. 106-162 4 FLG SCREW (M8-1.25 X 20mm) 23. 337-001 4 BATTERY BOLT 24. 336-064 1 BATTERY HOLD DOWN (DOUBLE) 25. 106-455 4 LOCK NUT (1/4", SIL BRZ) 26. 105-095 4 WASHER (1/4") 27. 110-217 2 WORM CLAMP (7/16"TO 1") 28. 116-322 AR BULK HOSE (1/2" SOLD PER 1") 29. 111-021 1 BREATHER CAP 30. 331-544 1 FUSE PLATE ADAPTER 31. 106-353 4 FLG NUT (M6-1.00) 32. 106-986 4 FLG LK SCREW (M6-1.OO X 12mm) 33. 155-195 1 SLIP ON COUPLER (20S-16H90) 34. 155-194 1 ADAPTER BUSHING (20S-12SF) 35. 154-370 1 RUN TEE (12S-10O-10O) 36. 154-324 1 CAP (10OF) 37. 154-310 1 REDUCER BUSHING NUT (10OF) 38. 154-312 1 REDUCER BUSHING STEM (08O) 39. 154-266 1 UN RUN TEE (08OFX-08O-08O) 40. 154-236 1 CONNECTOR (08O-12S90) 41. 116-063 4 SHOCK MOUNT 42. 320-708 1 BATTERY HOLDER 43. 105-003 4 FLG LOCKNUT (5/16-NC)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1 @ 12"

OBSOLETE

USE 1 @ 12"

SEE FOOTNOTE 2

BEGINS WITH S/N BEGINS WITH S/N

FOOTNOTES:

1-REFER TO SPECIAL TOOL DIAGRAM 052-524.

2-USE CAP WHEN THERE IS NO ATTACHMENT

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

07

ID0090844

76

TIRE & WHEEL

6

5 8

7

3

1

4 2

2X SCALE

06

ID0111794

77

TIRE & WHEEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

205-936 2 205-937 2 205-440 1 205-442 1 205-439 1 205-441 1 206-105 1 205-176 4 205-1055 1 107-195 2

DESCRIPTION

T/W (20.5-25, 16TL, LH) T/W (20.5-25, 16TL, RH) LOCK RING DRIVER KEY BASE RING O-RING TIRE (20.5-25, 16TL) VALVE STEM WHEEL (20.5 X 25) JAM NUT (.482-26 THD)

REMARKS

INC REF #'S 1-7 & SEE FOOTNOTE 1 INC REF #'S 1-7 & SEE FOOTNOTE 1

INFLATE TO 55 psi

NOT SHOWN:

FOOTNOTES:

1-DO NOT USE LUBRICANT WHEN MOUNTING WHEELS.

NOTE:

06

ID0111794

78

79

80

81

82

83

84

85

86

NOTES:

ID0134963

87

CONTROL COMPONENTS

ID0135065

88

HAND THROTTLE

9

7

10 14 14

8

8 9

8 9 14

2

14 9

16

8

1 19 3

11

23

8

12

24

3

1

SEE FOOTNOTE 2

22

4

4

23 9

17 18 SECURES THROTTLE CABLE & AIR HOSE TO RIGHT SIDE OF ENGINE REF PAGE 806-768

17 18

20

SEE FOOTNOTE 1 21 6 4

15

5

FUEL PUMP ARM

4 13 1

2 3 3 1

C

806-773

89

HAND THROTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 196-058 2 CABLE SWIVEL (.081") 2. 106-205 2 WASHER (.191") 3. 105-284 7 WASHER (3/16") 4. 106-018 4 JAM NUT (3/8-NF) 5. 363-521 1 THROTTLE BRACKET 6. 196-230 1 THROTTLE CABLE (100") 7. 110-519 1 KNOB (1/2-NC, ORG) 8. 106-379 6 FLG LK SCREW (M6-1.00 X 20mm) 9. 106-385 10 FLG LOCKNUT (M6-1.00) 10. 365-296 1 THROTTLE HANDLE 11. 196-130 1 FRICTION CONTROL 12. 331-793 1 CONTROL ARM 13. 107-194 2 FLG SCREW (M8-1.25 X 50mm) 14. 105-095 4 WASHER (1/4") 15. 106-386 2 FLG LOCKNUT (M8-1.25) 16. 323-889 - OPERATOR MODULE 17. 106-382 3 FLG LK SCREW (M10-1.50 X 20mm) 18. 110-373 2 BOLT-ON CLAMP (13/16") 19. 106-013 1 WASHER (3/16") 20. 106-266 1 FLG NUT (M10-1.50) 21. 337-160 1 CABLE BRACKET 22. 319-936 1 THROTTLE WELDMENT 23. 106-712 4 FLG SCREW (M6-1.00 X 16mm) 24. 331-108 1 THROTTLE MOUNT BRACKET

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE2 AND FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. TO MOUNT THROTTLE BRACKET (REF #5) REMOVE SCREWS CURRENTLY ON ENGINE AND REPLACE WITH TWO EACH OF RE #13 & REF #15 2. THE THROTTLE CABLE LOCATED UNDER THE CONSOLE OF THE OPERATOR MODULE (REF #16) WILL BE TWO PIECES. YOU MUST USE THE UPPER HOLE AS INDICATED FOR RT150/HT150/RT185/HT185 APPLICATIONS. 3. REF #12 (331-793) HAS BEEN ROTATED 180 DEGREES ON RT185/HT185.

NOTE:

C

806-773

90

91

92

93

94

95

96

97

98

99

100

ATTACHMENT CONTROL

6

3 1

19

FR ON T

SEE FOOTNOTE 3

20 2

17 7

16 4

SEE FOOTNOTE 2

10 35 27

5

5

30

7

38 34

9 13

29

32

24 25

7

11

22

30

37 ARM ATTACHED TO PUMP HOUSING

33

31

8 21

39 14

12

36 30

SEE FOOTNOTE 1

18 27

34 ATTACHMENT PUMP 25

32

24

29 13

15 31

28 26 23

G

806-772

101

ATTACHMENT CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

106-566 331-064 106-712 105-816 106-138 110-375 106-385 184-362 331-061 331-062 106-391 105-273 110-697 106-005 196-294 110-688 365-278 106-389 105-044 196-131 110-685 303-459 106-992 331-166 105-810 106-386 365-358 363-524 106-138 217-270 106-048 110-318 106-161 106-678 106-542 105-091 106-390 106-850 106-030

QTY

2 2 2 1 4 1 7 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 70mm) FRICTION CONTROL BEARING FLG SCREW (M6-1.00 X 16mm) SCREW (#10-24 X 1-1/2, PAN SLT) NUT (M5-0.08) KNOB (1/2-NC , YELLOW) FLG LOCKNUT (M6-1.00) SPACER CABLE CABLE MOUNT TAB LEVER STOP WASHER (M12) SCREW (M12-1.75 X 35mm) CLAMP (.360") SCREW (M8-1.25 X 16mm, ALN) CONTROL CABLE ROD END (M12-1.75) ATTACHMENT HANDLE WASHER (M8) JAM NUT (1/2-NC) FRICTION CONTROL UNIT ROD END (M5-0.80, FM RH) NEUTRAL SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25mm) BACKUP (.360", BOLT ON) BOLT (#10-24 X ‡", ALN) FLG LOCKNUT (M8-1.25) ACTUATION LEVER CABLE ANCHOR BRACKET NUT (M5-.80) PROXIMITY SWITCH HARNESS LOCKNUT (#10-24) BALL JOINT (#10-32) FLG SCREW (M6-1.00 X 20mm) LOCKNUT (1/4-NF) PAN HEAD SCREW (M5 X .8 X M16) LOCK WASHER (5/16") WASHER (M10) LOCKNUT (M5-0.08) LOCKWASHER (M12)

FOOTNOTES

1-INSTALL ACTUATION LEVER (REF #27) PRIOR TO INSTALLING PUMP. 2-FOR DESTINATION OF THIS WIRE RECEPTACLE SEE "ELECTRICAL DIAGRAM-FRAME/ENG. HARNESS" (PAGE 805-075).

3-USE UPPER HOLE FOR TRENCHER AND SAW. USE LOWER HOLE FOR PLOW

NOTE:

G

806-772

102

NOTES:

ID0134963

103

HYDRAULICS

ID0135071

104

105

106

CASE DRAIN HYDRAULICS

TO ATTACHMENT MOTOR

47 46 44 43

45

4

E IV DR ND P OU GR PU M

48

NT ME CH TA P AT PU M

T ON FR

9

49

11

10 12

9

5 1

8

40 39 12 12

42

41 9

6

3 NT ME CH TA P AT PUM ND OU UM GRIV E P DR

DR D. R GRMOTO

12

E IV

31

14 18 19

2

9

33

15

12

27

24 25 28 29

32 12

9 17

P

12

12 34

12 16

38 12 37

7

13

20

9

21

26 23

22

12

36 30

20

35 12

TO REAR PORT IN HYD. TANK

J

HYDRAULIC CONTROL VALVE (153-909)

DETAIL "A" FLOW DIRECTION

806-783

107

CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

106-387 4 514-432 1 215-148 214-819 1 105-031 4 305-800 1 106-164 8 159-411 1 168-616 159-079 149-840 514-138 1 110-250 6 116-588 AR 149-459 1 110-353 12 116-587 AR 155-047 1 158-693 1 514-226 1 116-588 AR 105-224 322-362 111-008 106-386 2 337-085 1 106-992 2 156-179 1 154-327 2 154-326 1 515-082 1 154-324 2 154-296 1 116-588 AR 514-347 1 116-460 AR 154-088 1 155-195 116-460 AR 154-412 1 116-460 AR 155-231 1 116-460 AR 155-161 1

DESCRIPTION

FLG LOCKNUT (M10-1.50) S/O COUPLER (24S-24H90, 08NF) TEMPERATURE SWITCH TEMPERATURE SWITCH BOLT (3/8-NC X 1") BRACKET FLG SCREW (M10-1.50 X 30mm) FILTER HEAD (20SF-20SF) FILTER HEAD GASKET FILTER ELEMENT (1-1/2 UNF) FILTER ELEMENT (1-1/2 UNF) S/O COUPLER (24S-24H) WORM CLAMP (1-1/4" TO 2-1/8") BULK HOSE (1-1/2" SOLD PER FT.) S/O COUPLER (20S-24H-20H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1-1/4" SOLD PER FT.) S/O COUPLER (16S-20H) FLOW CHECK (16SF-16SF) S/O COUPLER (20S-24H45) BULK HOSE (1-1/2" SOLD PER FT.) BOLT (1/4-NC X 2-1/2") BACKUP SPACER BOLT-ON CLAMP (1-1/2", SET) FLG LOCKNUT (M8-1.25) MOUNT BRACKET FLG LK SCREW (M8-1.25 X 25mm) HYD LINE (-24) CAP (08OF) CAP (06OF) HOSE (10OFX90S-60"-3000) CAP (10OF) CAP (04OF) BULK HOSE (1-1/2"SOLD PER FT.) S/O RUN TEE (12S-16H-24H) BULK HOSE (1" SOLD PER FT.) S/O COUPLER (16S-16H90) S/O COUPLER (20S-16H90) BULK HOSE (1" SOLD PER FT.) S/O RUN TEE (12S-16H-16H) BULK HOSE (1" SOLD PER FT.) S/O BRANCH TEE (16S-16H-16H) BULK HOSE (1" SOLD PER FT.) S/O COUPLER (12S-16H)

REMARKS

ENDS WITH S/N BEGINS WITH S/N

SEE FOOTNOTE 2 SEE FOOTNOTE 2

USE 1 @ 25.5"

USE 1 @ 28" SEE DETAIL"A" FOR FLOW DIRECTION USE 1 @ 14.5"

USE 1 @ 26" USE 1 @ 14.5"

USE 1 @ 12" USE 1 @ 36" USE 1 @ 11.75"

FOOTNOTES

1-CAP IS USED WHEN THERE IS NO ATTACHMENT

2-NEW MACHINES COME WITH BREAK-IN OIL FILTER(P/N 149-840)INITIALLY INSTALLED. BREAK-IN OIL FILTER MUST BE USED ON NEW MACHINES FOR THE FIRST 50 HOURS OF OPERATION OR FOR THE FIRST 50 HOURS AFTER ANY HOSE OR COMPONENT REPAIR. REPLACE BREAK-IN OIL FILTER WITH REGULAR-USE OIL FILTER (PN 159-079) ONLY AFTER THIS DECOMTAMINATION PROCESS HAS TAKEN PLACE.

NOTE:

J

806-783

108

CASE DRAIN HYDRAULICS REF PART NO. NUMBER

41.

42.

43.

44.

45.

46.

47.

48.

49.

QTY

DESCRIPTION

514-078 1 S/O COUPLER (20S-24H90-12SF) 116-588 AR BULK HOSE (1-1/2" SOLD PER FT.) 157-078 2 O-RING (222 D90) 149-224 2 HEAD FLANGE (20HFL-20SF) 107-611 8 BOLT (1/2-NC X 1-3/4", SOC) 514-095 2 CONNECTOR (20S-20O90) 514-177 2 CAP (20OF) 105-072 4 LOCK WASHER (3/8") 105-118 4 WASHER (3/8")

REMARKS

USE 1 @ 48"

SEE FOOTNOTE 1

FOOTNOTES

NOTE:

J

806-783

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

HYDRAULIC CONTROL VALVE

9

4 2

10

10 INLET 10

7 6 5

OUTLET

6

5

3

8

6

1

1

04

ID0129273

137

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

516-009 500-934 500-294 N/A 500-939 500-926 500-938 500-933 500-931 500-937 500-932 500-933 500-935 500-927 500-928 191-151

QTY

2 3 1 1 1 2 3 2 1 1 1 1 1 1 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE SPOOL POSITIONER KIT PLUG (10S) OUTLET COVER INLET COVER SEAL REPAIR KIT VALVE SECTION LOAD CHECK PLUG KIT SEAL REPAIR KIT VALVE SECTION SEAL REPAIR KIT LOAD CHECK PLUG KIT FLOAT POSITIONER KIT RCM RELIEF CARTRIDGE (2500PSI) SEAL REPAIR KIT SPOOL LIP SEAL KIT

INCL REF #'S 3, 4 , 5 & 7

INCL REF #'S 2 & 9 INLET COVER SECTION INCL REF #'S 1, 6 & 10 WORK SECTION INCL REF #'S 6, 8 & 10 "FLOAT" WORK SECTION

SPOOL - REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF. #10 (191-151) SUPERCEDED PART #500-930

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0129273

138

139

140

141

142

143

144

145

146

HYDRAULIC CYLINDER (2.0" X 1.00" X 8.0")

2

1 3 4 5

6

7

05

ID0129120

147

HYDRAULIC CYLINDER REF PART NO. NUMBER 1.

2.

3.

4.

5.

6.

7.

151-031 190-165 150-778 150-285 106-096 150-775 150-772 150-417

QTY 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

8.0") CYL (2.0" X 1.0" X SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL (2") FLG BOLT (1/2-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.0") CYLINDER HEAD (2" X 1") CYLINDER ROD

INCL. REF. NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN: 259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES: 1 -TORQUE TO 90-100 FT-LBS (120-135 N.M).

NOTE:

05

ID0129120

148

149

150

151

152

HYD GROUND DRIVE SHIFTING

11 18 8 9

B (BLACK) A (RED)

C (BLACK) D (RED)

17 16

6 15

14

4

TO 156-179 RETURN LINE 12 1

10 5 4

6

13 5 6

7

TO UNDER SIDE PUMP

4

2

2

3

03

5

ID0022452

153

HYD GROUND DRIVE SHIFTING REF PART NO. NUMBER

QTY

DESCRIPTION

1.

166-512

-

"RO" GROUND DRIVE TRANSMISSION

2.

151-222

-

RT185 TRANSMISSION SHIFT CYL

3.

106-379

4

FLG LK SCREW (M6-1.00 X 20mm)

4.

154-278

3

CONNECTOR (04S-04O)

5.

154-252

3

CONNECTOR (04S-04O90)

6.

515-175

3

HOSE (04OFX90S-16"-3000)

7.

515-598

1

HOSE (04OFX90-12"-3000)

8.

214-563

1

RED LIGHT

9.

320-914

-

VALVE COVER

320-915

-

VALVE COVER

159-652

1

HYD CONTROL VALVE (4-WAY,2-POS)

10.

11.

502-093

12 VDC COIL, W/DIODE

499-446

SOLENOID (3-WAY-2 POSITION)

217-925

1

ROCKER SWITCH (ACTUATOR)

217-156

2

DIFFUSION LENS(GREEN)

12.

106-893

2

SCREW (M6-1.00 X55mm)

13.

320-917

-

VALVE MOUNT PLATE

14.

106-388

2

WASHER (M6)

15.

106-385

2

FLG LOCKNUT (M6-1.00)

REMARKS

NOT NOT SHOWN: SHOWN:

214-104 4 PACKARD MALE TERMINAL 157-645 4 INTERNAL SEAL (1.000") 214-247 1 MALE CONNECTOR (4-WAY)

FOOTNOTES:

NOTE:

213-093 - TRANSMISSION SHIFTING HARNESS IS NOT SHOWN.

03

ID0022452

154

SHIFTING MODULE

FR ON T

1 1

3

2 2

4

A

808-774

155

SHIFTING MODULE REF PART NO. NUMBER

QTY

1.

2.

3.

4.

4 4 1 1

106-049 106-048 213-089 220-614

DESCRIPTION

REMARKS

BOLT (#10-24 X 3/4", RD PLP) NUT (#10-24) TRANSMISSION SHIFTING MODULE TRANSMISSION SHIFTING MODULE

FOOTNOTES

NOTE:

A

808-774

156

NEUTRAL BYPASS (RT)

AT TA C PU HME MP NT

GD

5

PU MP

4 1 2 3

B

808-775

157

NEUTRAL BYPASS (RT) REF PART NO. NUMBER

QTY

1. 159-597 1 2. 158-661 1 3. 154-342 1 4. 153-768 1 5. 156-174 1

DESCRIPTION

REMARKS

CONNECTOR LONG (06S-06S) HYD CONTROL VALVE CONNECTOR (06S 06O90) HOSE (06OFX90S-18"-3000) CONNECTOR (06S-06O LG)

FOOTNOTES

NOTE:

B

808-775

158

See loose-leaf schematic included with this manual.

159

HYDRAULIC SCHEMATIC REF. # 0 1 2 3 4 5 6 7 8 9

COMPONENT John Deere 6068 cooler cooler bypass power steering valve brake charge manifold hydraulic filter attachment pump ground drive pump auxiliary pump

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

trencher motor relief valve backfill blade tilt cylinder backfill blade lift cylinder backfill blade swing cylinder backfill blade valve ground drive motor hydraulic reservoir front steer cylinder frame level cylinder rear steer cylinder reel carrier cylinder hydraulic control valve reel lift cylinder reel carrier motor hydraulic brake actuator attachment control valve impeller motor attachment motor high/low shift valve nuetral bypass valve high/low shift cylinder

T1 T2 T3 T4 T5 T6

attachment reverse test port attachment foreward test port charge pressure test port ground drive forward test port ground drive reverse test port charge pressure test port

NOTES 2400 rpm (no load) 25 psi

82 gpm 7.93in3 (130cc) (T1, T2) charge - 21.5 gpm (T3) 46 gpm 4.57in3 (75cc) (T4, T5) charge - 12.7 gpm (T6) 12.3 gpm (24.6 gpm w/conveyor optional) 1.3in3 (21cc) 3000 psi

4440-4840 psi See Note 1 6760-7160 psi See Note 1 400 psi @ idle 6760-7160 psi See Note 2 6760-7160 psi See Note 2 350 psi @ idle

Bring hydraulic temperature up to 130°F before chec king pressures.

Do not run attachment or ground drive functions over relief for more than 7 seconds at a time.

Note 1

C

With attachment deadheaded @ 2400 rpm, stroke attachment slowly until max pressure is achieved.

809-194

160

NOTES:

ID0134963

161

ELECTRICAL

ID0135070

162

ELECTRICAL SCHEMATICS RT115/RT185 POWER CIRCUIT

INTERLOCK STARTER SOLENOID

START RELAY 87a 87

A1

OPTION

30

2A

TO BAT FUSED

TO BAT

2

2

MASTER DISCONNECT SWITCH

1A

9A START

FUEL SOLENOID

TO ST

1

4A

10 1

11A

11 1

FUSE #4B 2

BAT

2A

STARTER M MOTOR

9 1

BAT FUSED

TO IGN

5A

FUSE #1B FUSE #1A

BAT

2A 2

ACC ST IGN

FUSE #2A 6

3 4

3A

ACC

4A

ST

5A

IGN

12 NC

FUSE #2B

5

CONVEYOR BELT NEUTRAL SWITCH

TO IGN

FUSE #3B

C

13

NO

OVERIDE

CAB

5A

IGNITION SWITCH

ATTACHMENT RELAY 4 A5

ATTACHMENT NEUTRAL SWITCH

3

FUSES 1A & 2A LOCATED IN BATTERY BOX FUSES 1B, 2B, 3B & 4B LOCATED BELOW CONSOLE

14

5

17

1 15

1

ALTERNATOR TO IGN

12

SEAT SWITCH

GROUND DRIVE RELAY 4 A2

16 5A

7

3

5

5A 2 8A

TO TACH

8

1 NEUTRAL RELAY 4 A6

GROUND DRIVE NEUTRAL SWITCH

5A

3

2

21 22

5

18

1 2 TO BAT

GROUND DRIVE ENGAGED

1

BAT

1

1

GAUGES TO IGN RT150 STATUS INDICATOR 24

HORN BUTTON TO IGN

5A

23 1

HORN

GROUND DRIVE ENGAGED

ENGINE TEMP

5A

26

SWITCH INDICATOR

PARK BRAKE

27

30

28

I

PARK BRAKE RELAY 4 A3

27

29

3

ENGINE TEMP SWITCH

33

5

3

32 HYDRAULIC HI TEMP SWITCH

HYDRAULIC FILTER SWITCH

TO ST

OIL PRESS I G GAUGE S

5

TO ACC

3A

WATER TEMP SENDER

4A 35 5A I

3A

FUEL SENDER

34

1

REVERSE WARNING ALARM TO ACC

FUEL G GAUGE

31

32

NOTE: DIODES ARE PART OF THE CONSOLE DIODE BLOCK.

S

WATER TEMP I G GAUGE S

LIGHT TEST RELAY 4 A4

ENGINE OIL PRESS SWITCH

TACH 1

5A

5A

27 WARNING LIGHT ALARM

HYDRAULIC FILTER

TACH/HOUR METER

-

8

PARK BRAKE SWITCH

HYDRAULIC HI TEMP

T

1

25

21

5A ENGINE OIL PRESS

+

PARK BRAKE SOLENOID

38 1

ALARM

VOLT G METER

1

OIL PRESS SENDER

FRAME TILT OPTION

LOW INDICATOR (1)

41 HIGH SPEED SOLENOID 1 HYDRAULIC MOTOR SPEED SWITCH

TO ACC

42 3A

RIGHT 43

1

LEFT

HIGH INDICATOR (2)

E

06

ID0025133

163

ELECTRICAL SCHEMATICS RT115/RT185

CAB OPTION

BEACON

CAB RELAY 30

TO CAB

FUSE #2

87

6

61

86

62

1

BEACON SWITCH

85

60

71 3A 1

FUSE #4 TO ACC A

63 64 HEADLIGHT SWITCH

68

HEADLIGHTS

COLD START OPTION 70 1 TO ST

9A

45

44

FUSE #5 1

65 66 WORK LIGHT SWITCH

60

WORK LIGHTS

68 1

70

REEL CARRIER OPTION FUSE #6 TO IGN

69

46 5A

HAZARD SWITCH

UP 47

71

67

MARKER/ HAZARD LIGHTS

FLASHER

1

72 DOME LIGHT SWITCH

DOWN

DOME LIGHT

1 FRONT

REAR

1 ATTACHMENT HI/LO

FUSE #7 73

74

LO MED HI BLOWER MOTOR

75 TO ACC

76 3A

48 1 77 A/C SWITCH

79

THERMOSTAT

H1530 STOW LOCK

TO ACC

78

M

PRESSURE SWITCH

STOW LOCK SOLENOID

3A

82 83

FUSE #8

49

81

STOW LOCK SWITCH

TO COMPRESSOR

80

FRONT WIPER

PK ON

1

M

FUSE #9 85

86 84 REAR M WIPER

REAR STEER OPTION

MODE SWITCH MANUAL TO ACC

RIGHT

WINDSHIELD WASHER

52 RIGHT

50 3A

M

REAR STEER SOLENOIDS

DIRECTION SWITCH

1

4-POST OPTION

LEFT

95

SELF-CENTER 3A

LEFT

53

51

FUSE #1

1

87 88 92 HEAD LIGHT SWITCH

REAR STEER SELF-CENTER MODULE

98 A

57 SELF-CENTER SWITCHS

NO

HEADLIGHTS 94

NC

C 56

NC

C LEFT

B

C

1 FUSE #2

NO RIGHT

1

89 1

90 WORK LIGHT SWITCH

WORK LIGHTS

92

TO CAB TO ACC

6 3A

4-POST RELAY 87a 30 87

1 FUSE #3 98

91

93 HAZARD SWITCH

1 98

MARKER/ HAZARD LIGHTS

FLASHER BEACON

FUSE #4 96

97

1

1 FRONT

REAR

BEACON SWITCH

06

ID0025133

164

ELECTRICAL SCHEMATICS RT115/RT185

HYDRAULIC SHIFT OPTION

FUSED ACC. CIRCUIT (3A)

LOW GEAR INDICATOR LAMP 106

SHIFT SWITCH LOW SHIFT VALVE 1

104 2

3

4

5

101

HIGH SHIFT VALVE LATCHING RELAY 107

3A 6

1

1

1

HIGH GEAR INDICATOR LAMP

1

3A

BYPASS VALVE 1 105

102

1

99 100

10

FROM GROUND DRIVE NUETRAL RELAY WIRE (18) RED/WHT

12

SHIFT CONTROL MODULE

18 1

4

3

7

11

8 9

24 FROM PARK BRAKE SW. WIRE (24) BLU/ORG

EXTENDED POSITION INDICATOR SWITCH

1 1

3A

100 105

1

1 99

RETRACTED POSITION INDICATOR SWITCH

3A

3A STATUS INDICATOR LAMP

1

3A

06

ID0025133

165

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

WIRE COLOR

1. BLK 1A. BLK 2. RED 2A. RED 3. ORG/RED 3A. ORG 4. WHT/PUR 4A. WHT 5. ORG/BLU 5A. ORG/GRN 6. RED/WHT 7. ORG/BLU 8. YEL 8A. BLK 9. PUR 9A. PUR 10. WHT/BLK 11. ORG/BLK 12. WHT 13. WHT/YEL 14. WHT/GRN 15. WHT/BLU 16. WHT/RED 17. TAN/GRN 18. RED/WHT 19.

20 .

21. YEL/BLK 22. YEL/BLU 23. TAN/BLU 24. BLU/ORG 25. BLU 26. TAN/BLK 27. BLU/RED 28. WHT/GRN 29. WHT/BLU 30. GRA/BLK 31. GRA/YEL 32. YEL/RED 33. BRN 34. GRN 35. BLU 36 .

37.

38.

06

FUNCTION

REMARKS

SYSTEM GROUND BATTERY GROUND TO DISCONNECT SWITCH BATTERY CIRCUIT FUSED BATTERY CIRCUIT ACCESSORY CIRCUIT FUSED ACCESSORY CIRCUIT START CIRCUIT FUSED START CIRCUIT IGNITION CIRCUIT FUSED IGNITION CIRCUIT FUSED CIRCUIT TO CAB DIODE CATHODE TO ALTERNATOR TACHOMETER TO ALTERNATOR TACHOMETER CIRCUIT TO ALTERNATOR START RELAY (A1) TO START SOLENOID START RELAY (A1) TO COLD START OPTION START INTERLOCK TO START RELAY (A1) START INTERLOCK TO FUEL SOLENOID 5 VOLT START INTERLOCK POWER CONVEYOR NEUTRAL SWITCH TO START INTERLOCK ATTACHMENT RELAY (A5) TO START INTERLOCK GROUND DRIVE RELAY (A2) TO START INTERLOCK SEAT SWITCH TO START INTERLOCK ATTACHMENT NEUTRAL SWITCH TO ATTACHMENT RELAY (A5) GROUND DRIVE NEUTRAL SWITCH TO NEUTRAL RELAY (A6)

NEUTRAL RELAY (A6) TO PARK BRAKE SWITCH NEUTRAL RELAY (A6) TO GROUND DRIVE RELAY (A2) HORN BUTTON TO HORN PARK BRAKE SWITCH TO SOLENOID PARK BRAKE SWITCH TO INDICATOR LIGHT (ON SWITCH) PARK BRAKE SWITCH TO PARK BRAKE LIGHT AND RELAY (A3) WARNING LIGHT ALARM TO ANODE OF CONSOLE DIODE BLOCK ENGINE TEMP LIGHT TO TEMPERATURE SENDER ENGINE OIL PRESSURE LIGHT TO PRESSURE SENDER HYDRAULIC OIL TEMPERATURE LIGHT TO SENDER HYDRAULIC FILTER LIGHT TO SENDER CATHODE OF CONSOLE DIODE BLOCK TO LIGHT TEST RELAY FUEL GAUGE TO FUEL SENDER WATER TEMP GAUGE TO WATER TEMP SENDER OIL PRESSURE GAUGE TO OIL PRESSURE SENDER

REVERSE WARNING SWITCH TO ALARM

ID0025133

166

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

39 .

40 .

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58 .

59 .

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

72.

73.

74.

75.

76.

77.

78.

06

WIRE COLOR

FUNCTION

BLU/GRN TAN/GRN TAN/WHT BRN/ORG BLK GRN/BLU GRA/BLU ORG/BLU GRA/RED ORG/WHT BLK/WHT GRA/ORG RED/ORG YEL/BLU YEL/RED BLK/GRN BLU/RED

HYDRAULIC MOTOR SPEED SWITCH TO HIGH SPEED SOLENOID FRAME TILT SWITCH TO RIGHT TILT SOLENOID FRAME TILT SWITCH TO LEFT TILT SOLENOID COLD START SWITCH TO COLD START SOLENOID COLD START SOLENOID TO TEMP SWITCH REEL CARRIER SWITCH TO UP SOLENOID REEL CARRIER SWITCH TO DOWN SOLENOID ATTACHMENT HI/LO SWITCH TO SOLENOID STOW LOCK SWITCH TO SOLENOID MODE SWITCH TO DIRECTION SWITCH MODE SWITCH TO SELF-CENTER LATCH RELAY (B1) DIRECTION SWITCH TO RIGHT SOLENOID DIRECTION SWITCH TO LEFT SOLENOID AND DIODE CATHODE SELF-CENTER LATCH (B1) TO DIRECTION SELECT RELAY (B2) DIRECTION SELECT RELAY (B2) TO DIODE ANODE DIRECTION SELECT RELAY (B2) TO RIGHT SELF-CENTER SWITCH SELF-CENTER LATCH RELAY (B1) TO TO LEFT SELF-CENTER SWITCHQ

RED BLU/ORG

CAB POWER RELAY WIRE TO FUSE BLOCK FUSE BLOCK TO BEACON SWITCH BEACON SWITCH TO BEACON FUSE BLOCK TO HEADLIGHT SWITCH HEADLIGHT SWITCH TO HEADLIGHT FUSE TO WORK LIGHT SWITCH WORK LIGHT SWITCH TO WORK LIGHTS FUSE BLOCK TO DOME LIGHT AND HAZARD SWITCH HAZARD SWITCH TO HEADLIGHT AND WORK LIGHT SWITCH HAZARD SWITCH TO FLASHER RELAY FLASHER RELAY TO REAR MARKER/HAZARD LIGHTS FLASHER RELAY TO FRONT MARKER/HAZARD LIGHTS DOME LIGHT SWITCH TO DOME LIGHT FUSE BLOCK TO HEATER BLOWER SWITCH SWITCH TO HEATER BLOWER (LO) SWITCH TO HEATER BLOWER (MED) SWITCH TO HEATER BLOWER (HI) BLOWER SWITCH TO A/C SWITCH A/C SWITCH TO THERMOSTAT

ORG/WHT BLU/WHT ORG/BLK BLU/BLK ORG/BLU GRN/WHT YEL/RED TAN/BLK TAN/WHT BLU/BRN ORG/GRN WHT/BLU WHT/GRN WHT/RED BLU/RED BLU

REMARKS

ID0025133

167

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

WIRE COLOR

79.

80. YEL 81. RED/WHT 82. WHT/BRN 83. WHT 84. BLU/YEL 85. RED/BLK 86. WHT/BLK 87. ORG/WHT 88. BLU/WHT 89. ORG/BLK 90. BLU/BLK 91. ORG/BLU 92. GRN/WHT 93. YEL/RED 94. TAN/BLK 95. TAN/WHT 96. ORG/RED 97. RED/BLK 98. RED 99. TAN/WHT 100. TAN/BLK 101. YEL/ORG 102. GRN/BLK 103. GRN/WHT 104. GRY/RED 105. ORG/GRY 106. YEL/RED 107. GRY/ORG

06

FUNCTION

THERMOSTAT TO PRESSURE SWITCH A/C THERMOSTAT TO COMPRESSOR CLUTCH FUSE BLOCK TO FRONT WIPER AND WASHER SWITCH SWITCH TO FRONT WIPER (PARK) SWITCH TO FRONT WIPER (ON) SWITCH TO WINDSHIELD WASHER FUSE BLOCK TO REAR WIPER SWITCH REAR WIPER SWITCH TO REAR WIPER FUSE BLOCK TO HEADLIGHT SWITCH HEADLIGHT SWITCH TO HEADLIGHTS FUSE BLOCK TO WORK LIGHT SWITCH WORK LIGHT SWITCH TO WORK LIGHTS FUSE BLOCK TO HAZARD SWITCH HAZARD SWITCH TO HEADLIGHT AND WORK LIGHT SWITCH HAZARD SWITCH TO FLASHER FLASHER TO REAR MARKER/HAZARD LIGHTS FLASHER TO FRONT MARKER/HAZARD LIGHTS FUSE BLOCK TO BEACON SWITCH BEACON SWITCH TO BEACON 4-POST RELAY TO FUSES EXTENDED INDICATOR SWITCH TO LAMP AND CONTROLLER RETRACT INDICATOR SWITCH TO LAMP AND CONTROLLER SHIFT SWITCH TO LATCHING RELAY CONTROLLER TO BYPASS VALVE SOLENOID CONTROLLER SHIFT ENABLE TO SHIFT SWITCH LATCHING RELAY TO SHIFT LOW SOLENOID SHIFT MODULE TO STATUS LIGHT SHIFT SWITCH TO LATCHING RELAY LATCHING RELAY TO SHIFT HIGH SOLENOID

ID0025133

168

ELECTRICAL DIAGRAM

FRAME/ENGINE HARNESS

3 WATER TEMP. SENDER (34) GRN

1 ORG/GRN

TAN/GRN

(5A)

-A-

(17) TO ATTACHMENT NEUTRAL PROXIMITY SWITCH

BLK

4

(1)

RED/BLU (6)

BLK

PROXIMITY SWITCH

(1) TO BATTERY BOX

ORG/GRN

RED (2A)

2

RED/WHT

(5A)

(18) TO GROUND DRIVE NEUTRAL

HYD. FILTER SWITCH

(31) GRA/YEL GRA/BLK (30)

TO HYD. TEMP. SENDING UNIT

BLK (1)

1 YEL (8)

5

BLK (1) GRA/BLU (47)

6

TO REEL CARRIER DOWN ON ELECTRIC CONTROL VALVE

BLK

MOTOR HIGH RED BLK

6

TO PARKING BRAKE

RED BLK

BLK

(1) BLU/GRN (41)

BLK (1) BLU/ORG (24)

BLK

BLK

TO ATTACHMENT HIGH

RED BLK

6

TO REAR STEER RIGHT ON ELECTRIC CONTROL VALVE

(1) GRA/ORG (52)

TO FRAME TILT RIGHT ON ELECTRIC CONTROL VALVE

(1)

(1) ORG/BLU (48)

TAN/GRN (42)

BLK TO REEL CARRIER UP ON ELECTRIC CONTROL VALVE

(1) GRA/BLU (46)

BLK TAN/WHT (43) TAN/GRN 6 (42)

7

5

8

BLU/GRN (41)

4

9

3

10

WHT/RED (16)

2

11

1

12

WHT (12)

TO REAR STEER LEFT ON ELECTRIC CONTROL VALVE

(1) RED/ORG (53)

BLK/WHT (541) GRA/ORG (52)

BLK

RED/ORG (53)

TO FRAME TILT LEFT ON ELECTRIC CONTROL VALVE

(1) TAN/WHT (43)

BLK (1) BRN/YEL CAVITY PLUG

ORG CAVITY (3A) PLUG

ORG/BLU (48)

BLK

TO WHT

ORG (3A) WHT (12)

TO SEAT HARNESS TO BACKUP ALARM

TO ATTACHMENT

WHT SWITCH & CONVEYOR

BLK (1)

(3) TO CAB POWER

RED/BLU BLK

(80) YEL/GRN ORG (3A)

(1) TO CAB

J

WHT/YEL (13)

TO WHT/YEL

7

805-100

169

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

217-882 217-765 217-513 214-099 215-148 214-819 158-805 214-132

QTY

DESCRIPTION

2 1 1 1 1 1 1

PROXIMITY SWITCH HARNESS INDICATOR SWITCH WATER TEMPERATURE SENDER FRAME/ENGINE HARNESS TEMPERATURE SWITCH TEMPERATURE SWITCH HYD. CONTROL VALVE (4-WAY, 2-P0S) MALE CONNECTOR (6-WAY)

REMARKS

SEE FOOTNOTE 1

OBSOLETE ENDS WITH S/N _________ BEGINS WITH S/N _________

FOOTNOTES

NOTE:

J

805-100

170

ELECTRICAL DIAGRAM

HORN

FRAME/ENGINE HARNESS

12 TAN/BLU (23)

TO AIR CONDITIONER

ALTERNATOR DIODE

11

YEL/GRN (80)

ORG/GRN (7) TO FUEL SENDER

ORG/BLK (11A)

ORG/BLU (7) WHT/GRN (28)

BLK (1) (2)

14

RED (2) 1

2

GND

BAT

COOLANT TEMPERATURE SWITCH

13 ALTERNATOR

2 HYD. FILTER SWITCH

(31) GRA/YEL GRA/BLK (30)

TO CONSOLE HARNESS

RED/WHT (18) ORG/GRN YEL (5A) (8) ORG WHT/RED (3A) (16) TAN/GRN (17) WHT/GRN (28) BRN/ORG (44) WHT/BLU (29) GRN/BLU

BLK (1) PUR CB (9) A RED (2A)

ORG/BLK (11A) BLU (35)

TO HYD. TEMP. SENDING UNIT

15 OIL PRESSURE SENDER BLU (35)

5

WHT WHT/YEL (12) (13) TAN/BLU (23)

1

2

3

4

7

8

9

10 11 12

13 14 15

16 17 18

5

6

19 20 21

22 23 24

OIL PRESSURE SWITCH

10

WHT/BLU (29)

BLU/ORG (24) GRN (34)

BRN RED/ORG (33) (53) GRA/ORG GRA/BLU GRA/YEL (52) (31) BLK/WHT (51) GRA/BLK

STARTER

S

PUR (9)

TO CONSOLE HARNESS

M B

9 RED (2)

BRN/ORG (44) TO COLD START

-A-

BRN (33)

8

J

FUEL SENDER

805-100

171

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

8.

9.

10.

11.

12.

13.

14.

15.

217-539 195-897 217-736 214-256 306-609 192-006 215-173 215-148 214-819 215-113 215-183

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

FUEL SENDER STARTER OIL PRESSURE SWITCH DIODE CONNECTOR HIGH FREQUENCY HORN HIGH FREQUENCY HORN ALTERNATOR TEMPERATURE SWITCH TEMPERATURE SWITCH OIL SENDER SENDER, OIL PRESSURE HD

REMARKS

OBSOLETE

OBSOLETE ENDS WITH S/N BEGINS WITH S/N OBSOLETE

FOOTNOTES

1.

INCLUDED WITH FILTER BASE.

NOTE:

J

805-100

172

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185

DIODE BLOCK

3 YEL/RED

GRA/BLK (32) (30) WHT/GRN WHT/GRN (28) (28) BLU/RED YEL/RED (27) 12 9 6 3 (32) BLU/RED (27)

11

4

HORN BUTTON

5

8

5

2

10

7

4

1

GRA/BLK (30) GRA/YEL (31)

BLU/RED (27)

6

WARNING LIGHTS ALARM

WHT/BLU (29)

ORG/GRN (5A)

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1) ORG/GRN (5A) CAVITY PLUG

YEL/RED (32)

WHT (12) WHT/YEL (13) WHT/GRN (14) WHT/BLU (15) WHT/RED (16) CAVITY PLUG

TAN/BLU (23)

BLU/RED (27) ORG/GRN (5A)

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/YEL WHT/GRN WHT/BLU WHT/RED

OPERATOR GND DRIVE DIG CHAIN

INTERLOCK DISPLAY/MODULE

14

TAN/BLK (26) ORG/GRN (5A)

PARK BRAKE LIGHT

1

BLK (1)

HYD. OIL TEMP LIGHT

ORG/BLU WHT/PUR (5) (4)

GRA/BLK (30)

IGN

GRA/YEL (31) ORG/GRN

HYD. FILTER LIGHT

(5A) ORG/GRN (5A)

ENGINE OIL PRESSURE LIGHT

RED (2A)

WHT/BLU (29)

ORG/GRN (5A)

ENGINE TEMP LIGHT

ACC

ORG/RED (3)

WHT/GRN (28)

14

BAT

ST

IGNITION SWITCH

BLK (1)

2

ORG/GRN (5A)

14 ACCESSORY SOCKET

15

-AREEL CARRIER SWITCH

VCH

GRA/BLU (47)

8 7 1 4 2 5 3 6 ORG/GRN (5A)

BLU BLK BLU/ORG (25) (1) (39)

COLD START SWITCH PUR (5A) PUR (5A) BLK (1)

S

BLK (1)

GRA (35)

G I

OIL PRESS. GAUGE

GRA (34)

S

G

I

VCH

8 7 1 4 2 5 3 6

2 3

PUR (9A) BRN/ORG (44)

9

BLK (1) ORG/GRN (5A) YEL (8)

YEL/BLK ORG/GRN (5A) TAN/BLK (21) BLU BLU/YEL (26) (25) (40) PARK BRAKE SWITCH

BLK (1) PUR (5A) GRA (33)

11

BLK (1) PUR (5A)

16 S

G I

I

G

WATER GAUGE S

7

GRN/BLU (46)

8

G

FUEL GAUGE

I

VOLTMETER

13

12

10 TACHOMETER

05

ID0041566

173

GROUND DRIVE RELAY

START RELAY

A1

85

87A

86

2

3 5

1

30

ORG CAVITY F E D C B A (3A) PLUG BLK BLK/WHT GRA/ORG (1A) (51) RED/ORG (52) (53)

87

2

(22) YEL/BLU (5A) ORG/GRN

A5

3 5

2

NEUTRAL RELAY

2 4

(21) YEL/BLK

A6 3 5

3 5

2 4

(1) (1) (1) BLK (1) (4A) BLK BLK (26) (17) BLK WHT TAN/GRN (18) (22) TAN/BLK (1) RED/WHT YEL/BLU BLK

(9) (1) PUR BLK

-A-

A4

A3

A2 3 5

1

(2A) RED

1

(10) WHT/BLK

(14) WHT/GRN (27) (12) BLU/RED (32) WHT YEL/RED (12) (1) (15) (1) WHT BLK BLK WHT/BLU

1

CONSOLE HARNESS RT150 / RT185

LIGHT TEST ATTACHMENT RELAY RELAY

PARK BRAKE RELAY

1

ELECTRICAL DIAGRAM

22

A1

A2

A4

A3

A5

21

A6

18

BLK/GRN (56) C

BLK (1) B A

BLU/RED (57)

19 17

C

NO

(11A) ORG/BLK (5) (4) ORG/BLU (11) WHT/PUR ORG/BLK

(3) ORG/RED

NC

BLK

(ATC 5 AMP) START

15A

24 20 REAR STEER SELF CENTER SWITCH

5 AMP) 24 (ATCFUEL

5A

C

15A

NO

(5A) ORG/GRN

(3A) ORG

5A

NC

(4A) WHT

BLU/RED (57) BLK (1)

BLK/GRN (56)

(ATC 15 AMP) ACCESSORIES

(ATC 15 AMP) IGNITION

23

OF FUSES POSITION LOADING

23

FUSEBLOCK RED/ORG (53) GRA/ORG (52) BLK/WHT (51) GRA/YEL (31) GRA/BLK (30) CB A BLK (1)

PUR (9)

RED (2A)

TO ENGINE/FRAME HARNESS

05

GRA/BLU (47) GRN/BLU (46) WHT/BLU (29)

BRN (33)

BLU/ORG (24) TAN/BLU (23)

GRN (34)

24

18 12

6

23

17 11

5

22

16 10

4

21 15

9

3

20

14

8

2

19 13

7

1

WHT/YEL (13) WHT (12) ORG/BLK (11A) BLU (35) YEL (8)

C B

A BLU/YEL

CAVITY PLUG (40) BLU/ORG RED/WHT (39) (18)

ORG BRN/ORG TAN/GRN (3) (44) (17) WHT/RED WHT/GRN (16) (28) TO ENGINE/FRAME HARNESS

D

ORG/GRN (5A)

TO ENGINE / FRAME HARNESS

ID0041566

174

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

217-245 217-845 214-852 214-961 216-521 306-607 306-608 306-603 215-131 215-415 217-531 215-415 217-789 215-415 217-535 215-415 217-764 215-133 215-415 215-129 215-415 217-020 217-046 217-051 217-021 217-027 217-036 217-029 217-028 214-301 217-829

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2

DESCRIPTION

INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR DIODE BLOCK HORN BUTTON HORN BUTTON CAP AUDIO ALARM OIL PRESSURE GAUGE LIGHT KIT WATER TEMPERATURE GAUGE LIGHT KIT ROCKER SWITCH (DPST) LIGHT KIT TACHOMETER LIGHT KIT ROCKER SWITCH (SPDT) FUEL GAUGE LIGHT KIT VOLT METER LIGHT KIT PILOT LIGHT BULB RED INSERT RED INSERT RED INSERT RED INSERT RED INSERT BLACK INSERT ACCESSORY SOCKET ROCKER SWITCH (DPDT)

REMARKS

REPLACEMENT ENG OIL TEMP ENG OIL PRESS HYD OIL HI TEMP HYD FILTER PRESS PARK BRAKE BLANK

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041566

175

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185 REF PART NO. NUMBER

17.

18.

19.

20.

21.

22.

23.

24.

214-100 217-869 214-234 215-082 105-215 105-216 215-046 217-710 217-826 217-809 217-811

QTY

1 1 1 2 2 2 2 5 1 2 2

DESCRIPTION

REMARKS

CONSOLE HARNESS REAR STEER SELF-CENTERING MODULE REAR STEER HARNESS ACTUATOR BRACKET (ROLLER PLUNGER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) PLUNGER SWITCH MICRO RELAY (SPDT) MINI RELAY (SPDT) FUSE (ATC, 5 AMP) FUSE (ATC, 15 AMP)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041566

176

ELECTRICAL DIAGRAM

SEAT HARNESS

LOW

1

2

HIGH

RED BLK

7

GROUND DRIVE HANDLE

RED BLK ORG

2

BLU/GRN

BLK BLU/GRN (1) (41)

SPEED INDICATORS

BLU/GRN (41)

ORG (3A)

BLU/GRN (41)

3

ORG (3A)

ORG (3A)

TAN/GRN (42)

3 2 1

TAN/WHT (43)

FRAME TILT SW.

ORG/WHT (50)

RED/ORG (53)

ORG/WHT (50)

3 2 1

3 2 1

GRA/ORG (52)

3 REAR STEER SW. DIRECTION

BLK/WHT (51)

ORG (3A)

6 REAR STEER SW. MODE

4

WHT/RED (16)

WHT (12)

5

WHT/RED (16) TAN/GRN (42) TAN/WHT (43)

BLU/GRN (41) 2

6

5

4

3

7

8

9

10 11 12

BLK/WHT (51) BLK GRA/ORG (1) (52) RED/ORG (53)

03

WHT (12) ORG (3A) 1

SEAT SW.

CAVITY PLUG

CAVITY PLUG

TO FRAME HARNESS

ID0041575

177

ELECTRICAL DIAGRAM

SEAT HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

217-861 217-824 217-832 110-689 106-448 217-039 217-764 214-102 217-750 217-763 214-247 157-645 214-104

QTY

1 1 1 1 2 2 2 1 1 1 1 4 4

DESCRIPTION

REMARKS

ROCKER SWITCH (SPDT) SWITCH BEZEL JOY STICK WIRE BUNDLE HANDLE (5/8-NF, BLACK) SCREW (#4-7 X 3/8, RH) PILOT LIGHT (RED) ROCKER SWITCH (SPDT) SEAT HARNESS SEAT SWITCH ROCKER SWITCH (SPDT) MALE CONNECTOR (4-WAY) WEATHER-PAC SEAL (2.80mm) PACKARD MALE TERMINAL

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0041575

178

ELECTRICAL DIAGRAM LIGHT KIT HARNESS FRONT LEFT WORK LIGHT

FRONT LEFT MARKER/HAZARD LIGHT

3

2 11

2

3

12 BLK TAN/WHT (1) (95) GRA/WHT (88)

RIGHT FRONT WORK LIGHT

RIGHT FRONT MARKER/HAZARD LIGHT

11

12

BLK (1)

BLK (1)

BLK TAN/WHT (1) (95) GRA/WHT (88)

10 ORG (3A) RED/BLU (6)

BEACON SWITCH

FRONT WORK LIGHT SWITCH

30 85

BLK (1)

RED/BLK (97)

86 87A

GRA/WHT (88)

87

BLK (1)

RED BLK (1) (98) TAN/WHT (95)

ORG/RED (96) 8 6 4 2

6

7 5 3 1

7 ORG/WHT (87)

BLK (1)

RED/BLK (97)

GRA/WHT (88)

GRN (92)

RED/BLK (97)

4

TO BEACON 8 6 4 2

7 5 3 1

5

1

5

GRA/BLK (90) ORG/BLK (89)

GRN (92) 2 4 6 8

7 TAN/BLK (94)

YEL/RED (93)

RED (98)

4

YEL/RED (93)

1 3 5 7

2 4 6 8

1 3 5 7

7 ORG/BLU (91) GRN/WHT (92)

TAN/BLK (94)

TAN/WHT (95) ORG/WHT (87)

ORG/RED (96)

ORG/BLU (91)

GRA/BLK (90)

ORG/BLK (89)

BLK (1)

8

HAZARD SWITCH

REAR WORK LIGHT SWITCH

15A

15A

15A

15A

9

BLK (1)

YEL/RED (93)

RED/BLU (6) BLK (1)

TO FRAME/ENGINE HARNESS

ORG (3A)

11

GRA/BLK (88) BLK TAN/BLK (1) (95)

BLK (1)

12 3

LEFT REAR WORK LIGHT

05

2

LEFT REAR MARKER/HAZARD LIGHT

BLK (1)

12 3 RIGHT REAR MARKER/HAZARD LIGHT

GRA/BLK (88)

TAN/BLK (95)

BLK (1)

11 2 RIGHT REAR WORK LIGHT

ID0041569

179

ELECTRICAL DIAGRAM LIGHT KIT HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

4 4 2

LIGHT KIT HARNESS WORKING LIGHT - CLEAR, RECT WARNING LIGHT - AMBER ROCKER SWITCH INSERT (GRN) BLANK LAMP/SOCKET HEADLIGHT SWITCH INSERT (RED) PILOT INSERT (ORG) PILOT FLASHER FUSE (ATC, 15 AMP) MINI RELAY (SPDT) 2-WAY MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80mm) 1-WAY MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80mm)

5.

6.

7.

8.

9.

10.

11.

12.

214-101 217-007 217-058 217-717 217-042 217-719 217-797 217-075 217-073 215-181 217-811 217-826 214-103 214-104 157-645 214-246 214-104 157-645

2 1 3 1 4 1 4 4 4 4 4 4

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-SEE PAGE 802-805, TITLED "4-POST WORKING LIGHT"

NOTE:

05

ID0041569

180

ELECTRICAL DIAGRAM

BATTERY BOX/FUSE HARNESS

1 8 5 2

4

3

S B M

STARTER

6

6

7

02

ID0153151

181

ELECTRICAL DIAGRAM

BATTERY BOX/FUSE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

214-685 1 217-819 1 215-383 1 116-389 AR 215-385 1 215-355 1 215-262 2 195-897 1 215-304 1

DESCRIPTION

BATTERY/BOX/FUSE HARNESS BAT DISCONNECT SWITCH BAT.CABLE(2/0 GA X 80.2",RED DUAL) BULK TUBE (3/4", SOLD PER FOOT) BAT.CABLE (2/0 GA X 40",BLK, DUAL) BAT. CABLE (2/0 GA X 36", BLK) BATTERY (12V, 925 AMP) STARTER MOTOR BATTERY CABLE (4 GA X 13", BLK)

REMARKS

USE @ 100"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0153151

182

ELECTRICAL DIAGRAM

LATCHING RELAY MODULE

10

YEL/ORG (101) YEL/RED (106) BLK/RED (1) 1 2

3

6

4

5

GRY/ORG (107) ORG(3A) GRY/RED (104)

9

-A-

ORG/GRY (105)

GRN/WHT (103) BLK/RED (1) BLU/ORG (24)

RED/WHT (18)

12 11 10 9

8

7

1

GRN/BLK (102)

5

6

2

3

4

ORG (3A) BLK/RED (1)

CAVITY PLUG

CAVITY PLUG TAN/WHT(99)

ORG/GRY (24)

CAVITY PLUG TAN/BLK (100)

BLK/RED (1) BLK/RED (1) B 4

1

5

6D

A 1 2

3 C

TAN/BLK (100)

RED BLK TAN/WHT(99)

YEL/ORG(101)

YEL/RED (106) GRN/WHT(103)

2

STATUS LIGHT

3 SHIFT SWITCH SHIFT MODULE

B

808-773

183

ELECTRICAL DIAGRAM BLK/RED (1) BLU/ORG (105) BLU

BLK BRN

BLU/ORG (105)

BLK/RED (1)

RED

BLK/RED (1)

PARK BRAKE SOLENOID

BLK

RED/WHT (18) ORG (3A)

7 GROUND DRIVE NEUTRAL SWITCH OR AUTOCROWD HARNESS

TO PARK BRAKE CONNECTION ON FRAME/ENGINE HARNESS RED/WHT (18) ORG(5A)

8

BLK/RED (1) TO GROUND DRIVE NUETRAL SWITCH PLUG ON FRAME/ENGINE HARNESS

TO ACC. SOCKET CONNECTOR ON ACC SOCKET

ORG/GRN(5A) BLK/RED (1)

-ABLK/RED (1) ORG/GRN (5A)

TO ACC. SOCKET CONNECTOR ON CONSOLE HARNESS

GRN/BLK (102) BLK/RED (1)

RED BLK HIGH GEAR INDICATOR SWITCH

ORG/GRN (5A)

BRN BLK BLU

TAN/BLK (100)

LOW GEAR INDICATOR SWITCH

BYPASS VALVE

GRY/ORG(107) BLK/RED (1) BLK/RED (1) GRY/RED (104)

BLK/RED (1)

4

5 RED BLK

RED BLK BLK/RED (1) ORG/GRN(5A)

BLU BLK BRN

6

TAN/WHT (99)

5 LOW SHIFT VALVE

B

HIGH SHIFT VALVE

808-773

184

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

QTY

213-089 217-228 217-925 217-156 3. 214-563 4. 151-222 5. 159-652 6. 158-661 7. 217-882 8. 217-770 9. 213-093 10. 220-614

1 1 1 2 1 1 1 2 1 1 1 1

DESCRIPTION

REMARKS

TRANSMISSION SHIFTING MODULE ROCKER SW. (DPDT) (ON)-OFF-(ON) ROCKER SWITCH (ACTUATOR) DIFFUSION LENS (GREEN) RED LED HYD. TRANSMISSION SHIFT CYLINDER HYD. DUAL SOLENOID CONTROL VALVE HYD. CONTROL VALVE (3-WAY, 2 POS) PROXIMITY SWITCH HARNESS SOLENOID COIL TRANSMISSION SHIFTING HARNESS LATCHING RELAY MODULE

FOOTNOTES

NOTE:

B

808-773

185

186

187

188

189

190

NOTES:

ID0134963

191

MISCELLANEOUS

ID0135063

192

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

193

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

194

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

195

196

RT185 Related Publications Component

Ass’y

P/N

Model: RT185 ................ Parts Manual ......................................................... ............ 053-065 RT185 ................ Operators Manual .................................................. ............ 054-059 RT185 ................ Repair Guide (Service Manual) .............................. ............ 055-054 RT185 ................ Supplementary Maint Guide - Trencher ................. ............ 050-633 RT185 ................ Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual - 6068TF250 ............................. 196-377 .... 053-061 John Deere ......... Operators Manual - 6068TF250 ............................. ............ 054-049 John Deere ......... Service (Shop) Manual - 6068TF250 ..................... ............ 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-727 Element (primary) .............................................................................. 194-751 Element (secondary) .......................................................................... 194-752 Air Pre-Cleaner (4.000”) ................................................................................... 194-729 Oil Filter Element (spin-on) - John Deere ......................................................... 195-873 Fuel Filter Element (water trap, spin-on) - John Deere ..................................... 159-231 Fuel Strainer (04H) ........................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.02

ID0127032

197

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198

199

ID0040564

200

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