Ditch Witch RT150 Tractor Parts Manual 053-437 PDF

RT150

Parts Manual

Issue 4

053-437

1

RT150 ISSUE NO. 04PL-08/18

For Replacement Copy Order P/N 053-437

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: RT150 Tractor

Copyright 1997, 2012, 2014, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location ............................................. 8

Engine Components

Air Filter System ........................................ 14 Cold Start................................................... 26 Engine Mount.......................................20, 22 Engine...................................................16, 18 Fuel Line .................................................... 24 Radiator & Fan Drive ................................. 28

Powertrain

Axle Housing ............................................. 52 Brake Caliper ............................................. 36 Brake Line.................................................. 34 Brake System............................................. 32 Carrier ..................................................... ..48 Differential ................................................ 46 Drive Line .................................................. 44 Ground Drive Transmission Mount........... 38 Ground Drive Transmission....................... 40 Steering Knuckle ....................................... 50

Frame Components

4-Post Working Lights ............................... 84 Backfill Blade ............................................. 80 Canopy ...................................................... 82 Console...................................................... 56 Fenders & Covers .................................58, 60 Front Counterweight................................. 86 Fuel Tank ..............................................68, 70 Grille & Hood............................................. 62 Hydraulic Reservoir ..............................72, 74 Operator Station ....................................... 76 Seat - Belts - Covers .................................. 64 Suspension Seat Deck ............................... 66 Tire & Wheel ............................................. 78

Control Components

Attachment Control .................................. 90 Autocrowd .............................................. 106 Backfill Blade Controls .............................. 94 Crowd Speed Lever ................................... 92 Foot Throttle ............................................. 96 Ground Drive Shift Linkage ..................... 102 Hand Throttle - Begins ...................... 98, 100 Rear Steer Indicator ................................ 104

Electrical

Battery Box/Fuse Harness ....................... 124 Console Harness...................................... 116 Frame/Engine Harness ............................ 120 Light Kit Harness ..................................... 128 Schematic ................................................ 110 Seat Harness............................................ 126

Hydraulics

Auxiliary Hydraulics................. 136, 140, 142 Backfill Blade Lift ..................................... 162 Backfill Blade Tilt ..................................... 164 Charge Manifold ..................................... 170 Control Valve........................................... 168 Cooler ...................................... 148, 150, 152 Cylinder – 2.5” x 1.5” x 10” ......................... 176 Cylinder – 3.0” x 1.75” ............................... 172 Cylinder – 4” x 2.25” x 8” ............................ 174 Diagnostic Hydraulics .............................. 146 Frame Level ............................................. 166 Ground Drive Hydrostatic ....................... 154 Repair Guide ........................................... 136 Schematic ................................................ 132 Shift Hydraulics ...................................... 156 Steering, Front ........................................ 158 Steering, Rear .......................................... 160

ID0135050

5

6

CONTENTS______________________ Miscellaneous

Bolt & Nut Torque Chart ......................... 178 Filters....................................................... 184 Optional Kits............................................ 184 Related Publications ............................... 184 Replacement O-Ring Chart ..................... 183 Warranty Registration............................. 186

ID0135050

7

DECALS

8

DECAL LOCATION

1.25

18.50

1.25 R

8.50

25

9.06

35

.45

.06

.10

CL

01

37

ID0151265

9

DECAL LOCATION REF PART NO. NUMBER

275-673 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

DESCRIPTION

REMARKS

DECAL KIT

274-087 1 REAR STEER INDICATOR 274-220 1 INTERLOCK DISPLAY 274-233 1 REAR STEER DISPLAY 274-247 A/R ACCENT STRIP (2-1/4) 274-291 0 SOUND POWER RATING (108 dB) 274-312 2 DITCH WITCH I.D. 274-318 4 TIE DOWN LOCATIONS 274-375 1 MASTER DISCONNECT SWITCH 274-383 1 BACKFILL BLADE CONTROLLER 274-385 1 LEFT SEAT CONSOLE 274-386 1 RIGHT SEAT CONSOLE 274-390 1 MAXI FUSE BLOCK 274-392 1 FUSE DIAGRAM 274-393 1 PARK BRAKE SWITCH 274-398 1 TEST PORTS 274-399 1 LUBRICATION CHART 274-400 2 RT150 MODEL I.D. 274-387 1 SECONDARY CONSOLE 274-436 1 PRIMARY CONSOLE 274-442 4 LIFT LOCATIONS 274-854 1 LOGO PLACARD 274-520 1 WORK LIGHTS 274-594 1 NOTICE-GEARBOX SHIFT 275-023 1 OIL LEVEL 275-033 1 NOTICE-ALTERNATOR 275-048 1 IMPORTANT-SAFETY RULES 275-070 1 WARNING-RUNAWAY 275-120 1 RESERVOIR DECAL (THF) 275-131 1 MODULARMATIC 275-148 1 FUEL TANK (DIESEL) 275-149 1 RADIATOR (COOLANT) 275-185 2 WARNING-SINGLE OPERATOR 275-203 1 BATTERY 275-303 1 WARNING-ROLLOVER 275-419 1 WARNING-FLAMMABLE 274-596 1 FUSE DIAGRAM 274-724 1 NO DIG 274-802 2 NOTICE, TORQUE

USE 108" SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

P/N 115-318, NON SKID DECKING MATERIAL, 240" REQ'D. (NOT PART OF KIT) 274-291 NOT PART OF KIT.

NOTE:

01

ID0151265

10

DECAL LOCATION

11 23

5 17

6

4 21

16 32

20

13 7

30 4

34

27

2.0"

01

1.5"

1.5"

2.0"

ID0151265

11

DECAL LOCATION

26

14

36

22

2

37

19

18 34

31 17 3

4

9 1 10 29 28

8 33 12 27

7

24 20

35 25 4 15

38

6

32

32 12.60"

12.60"

2.40"

01

2.40"

ID0151265

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

AIR FILTER SYSTEM

2

7 16

15 22 SECURES THROTTLE CABLE & AIR HOSE TO RIGHT SIDE OF ENGINE

19 6 1 3 11

4

13

13

5

14 12

9

9

6

3

3 20

8

3 10

18

4

17

21

19 SEE FOOTNOTE 1

01

ID0139861

15

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

194-727 1 194-729 1 110-367 4 194-730 2 116-815 1 106-386 4 106-381 4 194-751 1 195-815 2 194-752 1 195-428 1 194-753 1 156-283 1 116-192 AR 336-222 1 336-150 1 106-988 1 106-385 1 110-373 196-361 1 116-800 1 106-654 -

DESCRIPTION

AIR CLEANER PRE-CLEANER (4") WORM CLAMP (3-1/4" TO 4-1/8") MOUNTING BAND (10") AIR INLET REDUCER FLG NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) PRIMARY ELEMENT WING NUT (7/16-NF) SECONDARY ELEMENT DISCHARGE VALVE COVER (AIR CLEANER) S/O COUPLER (02H-07H) BULK HOSE (7/64") FRONT HOOD REAR HOOD FLG LK SCREW (M6-1.0 X 20mm) FLG LOCKNUT (M6-1.0) BOLT-ON CLAMP (13/16") AIR INTAKE TUBE INLET HOSE (COBRA HEAD 3.00") FLK LK SCREW (M10-1.50 X 16mm)

REMARKS

INCLUDES REF NO'S 8-12

USE 1 @ 104"

SEE FOOTNOTE 1 SEE FOOTNOTE 1 REFER TO PAGE 805-623 "HAND THROTTLE"

REFER TO PAGE 805-623 "HAND THROTTLE"

NOT SHOWN:

FOOTNOTES:

1. 106-988 (REF #17) & 106-385 (REF #18) WERE USED IN CONJUNCTION WITH 110-373 (REF #19) TO SECURE THE AIR HOSE, 116-192 (REF #14), ON OLD STYLE ENGINE.

NOTE:

01

ID0139861

16

17

18

DEERE ENGINE ENDS WITH S/N

16

4 4

3 SEE DETAIL A

18 22

19 13

1

17

15

23 10

7

N ME CH TA MP AT PU

17 11

15 23 18

6

T

4 21 9

14

12

2

8 5

20 DETAIL A 2X SCALE

.125 (SEE FOOTNOTE 1)

01

ID0151255

19

DEERE ENGINE ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

160-897 196-229 196-219 196-214 196-231 194-725 194-814 363-503 115-276 105-072 215-113 336-286 105-156 156-237 171-002 171-001 106-266 196-228 105-052 107-001 217-736 215-148 217-513 105-117 105-072

QTY

DESCRIPTION

1 1 1 2 1 1 1 1 1 8 1 1 8 1 2 2 6 1 4 6 1 1 1 3 6

TORSIONAL DAMPER HEADER PIPE MUFFLER U-BOLT CLAMP (4.0") MUFFLER CLAMP (3.5") DEERE ENGINE (6068T) PLASTIC ELBOW FITTING RIGHT MUFFLER BRKT REDUCER (16N-08NF) LOCK WASHER (3/8") OIL PRESSURE SENDER LEFT MUFFLER BRACKET BOLT (3/8-NC X 1-1/2") SERVICE TEE (02N-02NF-02NF) BELT SET (58.0") BELT SET (64.0") FLG NUT (M10-1.50) EXHAUST STACK FLG LK BOLT (3/8-NC X 1-1/4") FLG LK SCREW (M10-1.50 X 25mm) OIL PRESSURE SWITCH HI-TEMP SENDER WATER TEMP SENDER WASHER (5/16") LOCK WASHER (3/8")

REMARKS

W/BOLT & NUT W/BOLT & NUT VALVE COVER

W/O AIR CONDITIONER WITH AIR CONDITIONER

NOT SHOWN:

195-873 217-749

OIL FILTER (ENGINE) STARTER SOLENOID

FOOTNOTES:

1-WHEN PROPERLY FIT TOGETHER, SHAFT ON ATTACHMENT PUMP WILL BE RECESSED, INSIDE OF COLLAR END, TORQUE BOLT ON COLLAR TO 50 FT./LBS.

NOTE:

01

ID0151255

20

ENGINE MOUNT BEGINS WITH S/N

18 17

9

21

FOOTNOTE 1 D G.

23

NT ME CH TA UMP T A P

18 13 16 16 6

P UM .P

13 18 17

6 16

16

7

1

20 14

2

7

22

6 16 16

REFER TO PAGE 805-586 16 7 8 12

3

5

10

19

24

15 12 11 12 4

10

8

12

3 15

01

19

ID0139863

21

ENGINE MOUNT BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

336-056 1 336-050 1 116-757 4 337-136 1 337-135 1 106-031 10 106-333 10 106-633 4 105-066 4 106-355 2 106-074 1 105-998 4 105-871 6 106-383 12 106-665 4 106-397 22 105-244 8 105-070 10 106-946 4 158-392 158-363 336-291 1 157-183 1 106-341 1

DESCRIPTION

REAR MOUNT PLATE REAR ENGINE MOUNT SHOCK MOUNT LEFT ENGINE MOUNT RIGHT ENGINE MOUNT LOCKNUT (M12-1.75) SCREW (M12-1.75 X 40mm) SCREW (M20-2.50 X 120mm) BOLT (1/2-NC X 1-3/4") FLG NUT (M16-2.00) SCREW (M16-2.00 X 60mm) SCREW (M16-2.00 X 40mm) BOLT (1/2-NC X 2") FLG LK SCREW (M10-1.50 X 30mm) LOCKNUT (M20-2.50) WASHER (M12, HARDENED) WASHER (1/2") LOCK WASHER (1/2") WASHER (7/8") ATTACHMENT PUMP GROUND DRIVE PUMP LEFT REAR MOUNT O-RING (048 D70) SCREW (M16-2.0 X 70mm)

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. GRAPHICS SHOWN DEPICTS RT150 ONLY. REFER TO PAGE 805-661 TITLED "CASE DRAIN HYDRAULICS" FOR DEPICTION OF HT150.

2. USE LOCTITE "THREADBLOCKER 242" OR EQUIVALENT BEFORE ASSEMBLY.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0139863

22

ENGINE MOUNT

ENDS WITH S/N 9

18 17

21

FOOTNOTE 1

18 16 16 6

P UM .P G.D

T EN HM AC MP T AT PU

13 18 17

23

13

6 16

16

7

1

20 14

2

7

22

6 16 16

REFER TO PAGE 803-297 16 7 8 12

3 19

11 5

15

10

11 4

10

8

12

19

3 15

01

ID0139866

23

ENGINE MOUNT

ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

336-056 1 336-050 1 116-757 4 336-060 1 336-057 1 106-031 10 106-333 10 106-633 4 105-066 4 105-994 2 105-462 2 105-400 3 105-871 6 105-827 12 106-665 4 106-397 22 105-244 8 105-070 10 106-946 4 158-392 158-363 336-291 1 157-183 1

DESCRIPTION

REMARKS

RIGHT REAR MOUNT PLATE REAR ENGINE MOUNT SHOCK MOUNT (-8) "NS" LEFT ENGINE MOUNT RIGHT ENGINE MOUNT LOCKNUT (M12-1.75, NLK) SCREW (M12-1.75 X 40mm, 8.8) BOLT (M20-2.50 X 130mm) BOLT (1/2-NC X 1-3/4") FLG LOCKNUT (5/8-NC) BOLT (5/8-NC X 2-1/4") BOLT (5/8-NC X 1-1/4") BOLT (1/2-NC X 2", GD8) FLG LK BOLT (3/8-NC X 1-1/4") LOCKNUT (M20-2.50, 10.9) WASHER (M12, HARDENED) WASHER (1/2") LOCK WASHER (1/2") WASHER (7/8") HYD PUMP - ATTACHMENT HYDRAULIC PUMP "NS" LEFT REAR MOUNT PLATE O-RING (048 D70)

NOT SHOWN:

FOOTNOTES:

1. GRAPHICS SHOWN DEPICTS RT150 ONLY. REFER TO PAGE 804-292 TITLED "CASE DRAIN HYDRAULICS" FOR DEPICTIONS OF HT150.

NOTE:

01

ID0139866

24

25

26

27

28

RADIATOR & FAN DRIVE RT150/HT150

12

4

3

23

9 32

8

22 20

30

22 2

18

31 37 19

13 19

13

7

21

11 10 6 17

16

14 17 16

25 22 1

13

34

14

27

7

19

10

11

26 27

36

35 37

6

28

15 24

5

33

28

5 29

13

ID0086198

29

RADIATOR & FAN DRIVE RT150/HT150 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

DESCRIPTION

360-367 1 RADIATOR/ OIL COOLER 360-368 1 OIL COOLER 194-726 1 FAN 194-737 1 FAN GUARD (24") 116-496 2 SHOCK MOUNT 116-683 2 SHOCK MOUNT 337-021 2 RADIATOR BRACKET 194-732 1 FAN SHROUD 105-100 4 BOLT (3/8-NC X 6") 107-276 4 SCREW (M10-1.50 X 190mm) 105-814 2 FLG LOCKNUT (3/8-NC) 105-118 2 WASHER (3/8") 105-827 6 FLG LK BOLT (3/8-NC X 1-1/4") 106-386 10 FLG LOCKNUT (M8-1.25) 106-391 4 WASHER (M12) 106-335 2 SCREW (M12-1.75 X 70mm) 106-559 4 SCREW (M12-1.75 X 25mm) 106-030 4 LOCK WASHER (M12) 110-250 1 WORM CLAMP (1-1/4" TO 2-1/8") 106-381 10 FLG LK SCREW (M8-1.25 X 25mm) 116-584 1 UPPER RADIATOR HOSE 116-780 1 UPPER RADIATOR HOSE 116-585 1 LOWER RADIATOR HOSE 116-781 1 LOWER RADIATOR HOSE 110-134 3 WORM CLAMP (2.06" TO 2.75") 194-757 1 FAN SPACER 194-813 2 FAN SPACER 105-071 2 WASHER (1/2") 105-075 2 BOLT (3/8-NC X 2") 364-229 1 OVERFLOW TANK (3 QT) 110-765 CAP (2-1/4") 106-991 4 FLG LK SCREW (M8-1.25 X 20mm) 106-551 4 CLIP NUT (M8-1.25 ) 117-742 AR AIR BARRIER (3") 117-742 AR AIR BARRIER (3") 110-781 1 RADIATOR CAP (7 PSI) 105-072 4 LOCK WASHER (3/8") 106-090 4 LOCK WASHER (M10) 115-381 1 BULK HOSE (1/4", SOLD PER 1") 117-742 AR AIR BARRIER (3") 117-742 AR AIR BARRIER (3") 110-126 1 BOLT-ON CLAMP (7/16") 110-249 2 WORM CLAMP (1/4" TO 5/8")

REMARKS

ENDS WITH S/N BEGINS WITH S/N

. .

SEE FOOTNOTE 1 ENDS WITH S/N .

BEGINS WITH S/N .

ENDS WITH S/N .

BEGINS WITH S/N .

SEE FOOTNOTE 1 OBSOLETE, ENDS WITH S/N BEGINS WITH S/N .

.

COMES WITH ‚" OVERFLOW TUBE

USE 1 @ 21" USE 1 @ 48" ENDS WITH S/N BEGINS WITH S/N USE 1 @ 48" USE 1 @ 35" USE 1 @ 11"

. .

FOOTNOTES:

1-ONE PART #110-250 (REF #38) IS USED ON UPPER RADIATOR HOSE AFTER S/N TWO PART #110-134 IS USED ON UPPER RADIATOR HOSE BEFORE S/N .

.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

13

ID0086198

30

NOTES:

ID0134963

31

POWERTRAIN

32

33

34

35

36

BRAKE CALIPER

1

2

4

3 5

5

01

ID0139873

37

BRAKE CALIPER REF PART NO. NUMBER

1.

2.

3.

4.

5.

163-211 163-212 163-213 163-214 163-215 163-216

QTY

2 4 4 4 1

DESCRIPTION

REMARKS

DISC BRAKE BLEEDER SCREW PISTON CAP PLUG BRAKE LINING KIT

INC'S REF #'S 1-5 & HARDWARE

SEAL REPAIR KIT

SEE FOOTNOTE 1

PER BRAKE

NOT SHOWN:

190-705

FOOTNOTES:

1. KIT (190-705) INCLUDES: DUST SEAL, BACK-UP RING AND O-RINGS.

NOTE:

01

ID0139873

38

GROUND DRIVE TRANSMISSION MOUNT 8

1

FR ON T

6

19

14 3

3 14 1

15 16 5 17 10

4

11

2 9 7 9 13

12 18

G

803-435

39

GROUND DRIVE TRANSMISSION MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

106-354 158-765 191-025 116-498 336-101 166-577 336-108 106-632 106-335 106-391 106-345 106-399 106-356 106-333 105-071 155-770 157-330 115-211 106-700 320-917

QTY

8 1 1 8 1 1 1 4 2 8 6 6 6 4 4 1 1 1 2 1

DESCRIPTION

FLG NUT (M12-1.75) HYDRAULIC MOTOR SEAL REPAIR KIT SHOCK MOUNT GEAR BOX MOUNT GROUND DRIVE TRANSMISSION UPPER MOUNT BRACKET FLG LK SCREW (M12-1.75 X 35mm) BOLT (M12-1.75 X 70mm) WASHER (M12) BOLT (M20-2.5 X 50mm) WASHER (M20) FLG NUT (M20-2.5) SCREW (M12-1.75 X 40mm) WASHER (1/2") O-RING (250 D70) BR TEE (08N-08NF-08NF BRASS) PLUG (08N, SQ, MAG) SCREW (M12-1.75 X 80mm) VALVE MOUNT PLATE

REMARKS

GROUND DRIVE TAKES 4 PAIR SEE FOOTNOTE 1

BEGINS WITH S/N

FOOTNOTES

1. REFER TO GROUND DRIVE TRANSMISSION PAGE (803-427 or 808-315) FOR COMPONENT PARTS.

NOTE:

G

803-435

40

GROUND DRIVE TRANSMISSION 13

32 16

13 12 14

15

36

BLEEDER SCREW PORT

35

33

17

14 8 11 7

4

19

37 28

8 20 21

18

30

8

BRAKE RELEASE PORT

27

2

29 2X SCALE 1

26

5

24

7 25

3

23

7 22

45

46

9 6 10

31 38

39

35

44 43

40

42 7

35

41

34

03

ID0139876

41

GROUND DRIVE TRANSMISSION REF PART NO. NUMBER

QTY

166-104 197-092 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

118-046 1 115-488 1 165-191 1 155-770 1 184-456 1 160-442 1 125-095 4 125-096 3 159-003 1 115-211 1 165-178 1 183-904 3 126-047 6 105-538 2 165-179 1 165-180 3 106-332 12 165-192 1 184-457 1 184-069 1 165-182 1 184-778 1 326-060 1 155-878 1 179-093 1 115-545 1 115-544 1 107-180 4 125-119 1 107-068 1 167-236 1 126-097 3 125-532 3 160-443 1 125-043 1 157-552 3 163-152 1 163-161 1 160-543 1 499-561 1 499-560 1 191-040 AR 191-041 AR 191-042 AR 191-043 AR 115-525 1 184-458 1 165-183 1 167-237 1 500-074 1

DESCRIPTION

REMARKS

GROUND DRIVE TRANSMISSION REBUILT 166-104 GROUND DRIVE TRANSMISSION INTERNAL SNAP RING INTERNAL SNAP RING INPUT PINION O-RING (250 D70) BEARING RETAINER TRANSMISSION HOUSING BALL BEARING BALL BEARING VENT PLUG (02N) PLUG (08N, SQ., MAGNETIC) OUTPUT PINION PLANET PIN THRUST WASHER RACE (1.500") DOWEL PIN (3/8" X 2-1/4") RING GEAR PLANET GEAR SCREW (M10-1.75 X 70mm) INPUT GEAR SPACER KEEPER SPLINED SLEEVE SEAL SPACER WASHER (.781") INTERNAL SEAL (.750") SHIFTER SHAFT EXTERNAL SNAP RING (.75") INTERNAL SNAP RING (1.188") BOLT (1/2-NC X 4-1/2", FER HD) BALL BEARING BOLT (3/8-NF X 1-1/2") SHIFT SHAFT NEEDLE ROLLER (1.500") NEEDLE ROLLER WJ (1.500") BRAKE HOUSING BALL BEARING INTERNAL SEAL (1.969") OUTPUT FLANGE BRAKE ASSEMBLY BRAKE ASSEMBLY BRAKE COVER GASKET SEAL KIT BEARING KIT SPRING KIT HIGH TORQUE LINING KIT INTERNAL SNAP RING (3.543") SEAL RETAINER OUTPUT GEAR OUTPUT SHAFT O-RING (236 D70)

INCL'S REF #1 THRU 42

ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N ENDS WITH S/N

OBSOLETE, ENDS WITH S/N BEGINS WITH S/N

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 4 OBSOLETE

FOOTNOTES:

03

ID0139876

42

GROUND DRIVE TRANSMISSION REF PART NO. NUMBER

43.

44.

45.

46.

QTY

115-165 1 115-115 1 190-879 1 110-249 2 346-075 2 115-165 1 115-211 1 155-158 2 116-356 AR 117-902 AR 151-222 1

DESCRIPTION

PLUG (08N, ALN) STREET ELBOW (08N-08NF90) SIGHT TUBE KIT WORM CLAMP (1/4"-5/8") STREET ELBOW (08N-08NF90-02NF) PLUG (08N, ALN) PLUG (08N, SQ, MAG) SLIP ON COUPLER (02N-04H90) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') RT185 TRANSMISSION SHIFT CYL

REMARKS

SEE FOOTNOTE 2

OBSOLETE, USES 8" USES 8" BEGINS WITH S/N

FOOTNOTES:

03

1. WHEN REPLACING REF #37 BE SURE TO VERIFY THAT THE NUMBER OF SPLINES (14) MATCHES REF #36.

2. THIS IS AN OPTIONAL KIT FOR MACHINES BUILT BEFORE S/N 3. USED WHEN OIL COOLER HAS BEEN ADDED TO GROUND DRIVE TRANSMISSION. 4. USED WHEN REPLACING 163-161 AND NOT ADDING A GROUND DRIVE OIL COOLER. (REF KIT# 191-236 FOR ADDING OIL COOLER).

ID0139876

43

44

45

46

ROCKWELL DIFFERENTIAL 4 7

4

8

13

5

3

4

SEE DETAIL A 6

3 5

7

4

8

13

9

4

11 5 6

4 5

1 11

14

1 14

14 17

10 10 14 15

2X DETAIL 1.25X SCALE

16

A

FRAME CROSSMEMBER

2 12

06

ID0111254

47

ROCKWELL DIFFERENTIAL REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

PART NUMBER 161-291 115-006 336-065 107-082 125-832 183-939 106-946 106-611 337-063 115-001 337-117 105-283 106-129 105-953 115-249 116-468 107-014

NOT SHOWN: 151-072 190-195 157-058 157-528 500-1536 106-454 106-455

QTY 2 2 2 16 4 2 2 2 2 4 4 2 2 14 2 2 48

DESCRIPTION DIFFERENTIAL ZERK (1/4-NF, 45) TILT BRACKET BOLT (3/4-NC X 10", GD 8) TEFLON BUSHING (3.000") AXLE PIN WASHER (7/8") SCREW (M20-2.50 X 40mm, 10.9) BATWING ZERK (02N) SPACER LOCKNUT (02NF) LOCK WASHER (M20) LOCKNUT (3/4-NC) ELBOW (02N-02NF90) LUBE HOSE (02N-24") FLG NUT (3/4-NF)

STEERING CYLINDER STEERING CYL REPAIR KIT O-RING (220 D70) INTERNAL SEAL, 3.376" OD INTERNAL SEAL, 3.000" OD NUT (M27-1.5) TANG WASHER PINION NUT SEAL O-RING PINION SEAL PINION NUT PINION NUT LOCK

REMARKS NO-SPIN

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES: 1-DIFFERENTIAL USES ONE OF THESE TWO SEALS.

NOTE: 1-FILL EACH PLANETARY DRIVE WITH 3 QTS. OF 80W-90 GEAR OIL. FILL THE DIFFERENTIAL ASSEMBLIES WITH 19 QTS. OF 80W-90 GEAR OIL. 2-BEFORE MOUNTING WHEEL/TIRE ASSEMBLY: REMOVE ALL PAINT FROM AXLE AND WHEEL MOUNTING SURFACES. TORQUE LUGNUTS TO 400 FT. LBS./542 N.m

06

ID0111254

48

49

50

51

52

53

54

NOTES:

ID0134963

55

FRAME COMPONENTS

56

CONSOLE

HT115 / RT115 HT185 / RT185

5

6

7

29 27 4

2

28

25

3 24

30 8

9 26

3 4

1

2

10 12

11 1

14

13 15 16 15 17 15 21 22

23

18 20 19

SEE FOOTNOTE 1

09

ID0085116

57

CONSOLE

HT115 / RT115 HT185 / RT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

362-837 331-739 258-067 214-852 214-961 214-962 217-769 306-603 154-339 115-170 217-079 499-202 306-607 306-608 217-531 215-415 215-131 215-415 217-535 215-415 215-129 215-415 215-133 215-415 217-020 217-028 217-036 217-021 217-051 217-027 217-029 110-208 214-301 106-556 106-557 110-058 314-172 217-245 217-845 363-118 216-521 106-712 106-385

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2

DESCRIPTION

INSTRUMENT PANEL INSTRUMENT PANEL RESTRICTION INDICATOR (25",H20) IGNITION SWITCH KEY, PAIR SWITCH MOUNTION NUT KEY (PAIR) AUDIO ALARM CONNECTOR (04N-O4O) COLLAR (04NF) PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP & STUDS HORN BUTTON BUTTON COVER WATER TEMPERATURE GAUGE NITE-LIGHT KIT(12VDC) ENGINE OIL PRESSURE GAUGE NITE-LIGHT KIT(12VDC) TACHOMETER NITE-LIGHT KIT(12VDC) VOLT METER NITE-LIGHT KIT(12VDC) FUEL GAUGE NITE-LIGHT KIT(12VDC) PILOT LIGHT INSERT (BLACK) BLANK INSERT (YEL) HYD OIL PSI INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP INSERT (RED) HYD OIL HYD TEMP INSERT (RED) PARK BRAKE LEVEL INDICATOR ACCESSORY SOCKET SCREW (M4-.70 X 20mm) NUT (M4-.70) MACHINERY BUSHING (1.000", 18 GA) RETAINER INTERLOCK MODULE INTERLOCK MODULE MOUNT BRACKET DIODE BLOCK FLG SCREW (M6-1.00 X 16mm) FLG LOCKNUT (M6-1.00)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

TILT FRAME

NOT SHOWN: FOOTNOTES:

1-THESE SLOTS ARE RESERVED FOR ROCKER SWITCHES FOR THE FOLLOWING OPTIONS: REEL CARRIER COLD START HYDRAULIC PARK BRAKE 2-RT150/RT185 INSTRUMENT PANEL (362-837) IS DEPICTED ON GRAPHICS PAGE. HT150/HT185 INSTRUMENT PANEL (337-739) IS NOT DEPICTED, BUT IS SIMILAR IN APPEARANCE NOTE:

09

ID0085116

58

59

60

FENDERS & COVERS

RT150/HT150 BEFORE S/N ______

25 11

6 21

8

1 29

23

24 6

6 10

9

6

31 31

15 20

3

6

5 1

30

19

6 14

18 22

2

17

16 7

26 1

12

4

28 27 6

13

01

ID0139883

61

FENDERS & COVERS

RT150/HT150 BEFORE S/N ______ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

106-551 48 362-837 1 331-739 1 331-775 1 107-200 8 106-640 6 106-992 37 331-549 1 110-330 1 331-377 1 336-939 1 331-548 1 105-085 1 362-826 1 337-017 1 106-574 6 110-527 3 105-204 1 105-832 2 110-346 1 331-282 1 250-622 1 337-075 1 106-386 4 337-052 1 337-054 1 106-551 9 331-797 1 105-095 2 337-119 2 116-739 1 106-445 10 331-791 1 499-056 -

DESCRIPTION

CLIP NUT (M8-1.25) GAUGE MOUNT GAUGE MOUNT CONSOLE TUNNEL COVER SCREW (#12-14 X 1") SCREW (M6-1.0 X 20mm, BUT SOC) FLG LK SCREW (M8-1.25 X 25mm) ROPS COVER (FRONT LEFT) DUST COVER BACKUP PLATE CONSOLE COVER RIGHT FRONT R.O.P.S. COVER LOCKNUT (1/4-NC) FRONT ACCESS PANEL FRONT ACCESS PANEL CLIP NUT (M6-1.O) POP RIVET (3/16" X 1/2") EYE BOLT (1/4-NC X 1-1/2") FLG LOCKNUT (1/4-NC) HINGE (6") TOOL BOX LID MANUAL COMPARTMENT RIGHT REAR FLOOR PANEL FLG LOCKNUT (M8-1.25) TOP VALVE COVER TOP VALVE COVER CLIP NUT (M8-1.25) LOWER VALVE COVER WASHER (1/4") RETAINER STRIP FLOOR MAT POP RIVET (1/8" X …")

VALVE SUPPORT VALVE MOUNT BRACKET KIT

REMARKS

RT150 HT150

H1512, H1530, H1542

RT150 HT150

W/BACKFILL BLADE W/O BACKFILL BLADE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139883

62

GRILLE & HOOD

8 5 9

3 11

20 6 2 7

11

20

4

20

7

1 23

20 19

8

21 15 15

2

22

12

21

18

14 17 19

21

13

11

11

11

24

22

11

10 13

2

16

M

803-808

63

GRILLE & HOOD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

336-191 1 106-991 9 110-778 1 336-169 1 194-353 1 106-427 8 110-524 2 106-138 10 107-001 20 337-132 1 106-551 6 106-558 26 336-150 1 315-879 1 110-503 1 336-222 1 106-386 9 336-156 1 306-609 1 192-006 1 337-098 1 116-063 2 117-558 2 214-961 217-309 110-752 2 105-089 4 107-002 6 107-009 4 106-709 4

DESCRIPTION

DOOR ASSEMBLY FLG LK SCREW (M8-1.25 X 20mm) HINGE (8.750") AIR FILTER DOOR AIR FILTER DOOR SCREW (M5-0.80 X 22mm, ALN) SPRING RETAINER CLIP NUT (M5-0.80) FLG LK SCREW (M10-1.5 X 25mm) REAR PANEL CLIP NUT (M8-1.25) CLIP NUT (M10-1.50) HOOD HOOD PULL HANDLE FRONT HOOD FLG LOCKNUT (M8-1.25) GRILLE HIGH FREQUENCY HORN HIGH FREQUENCY HORN MOUNT TAB SHOCK MOUNT ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUSTABLE) LOCKNUT (5/16-NC) FLG LK SCREW (M10 1.50 X 30mm) FLG LK SCREW (M12-1.75 X 25mm) FLG NUT (M12-1.75)

REMARKS

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

OBSOLETE

FOOTNOTES

NOTE:

M

803-808

64

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 2 1

3 1 21

27

4 6

7 18

5 24

25

8 20

11 9 26

19

18

12

14

13 17

16

15

23 10 22

06

ID0031526

65

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 110-704 1 SEAT BELT SET 2. 115-425 1 SEAT 115-445 1 REPLACEMENT SEAT 3. 184-252 2 BUSHING (.563" X 1" X .590") 4. 105-048 2 BOLT (1/2-NC X 1-1/2") 5. 106-031 2 LOCKNUT (M12-1.75) 6. 115-430 2 SEAT BELT TETHER 7. 105-267 4 CUP WASHER (5/16") 8. 331-201 1 RIGHT SEAT CONSOLE 331-188 1 RIGHT SEAT CONSOLE 9. 331-065 1 SEAT MOUNT 10. 105-273 2 SCREW (M12-1.75 X 30mm) 11. 331-200 1 LEFT SEAT CONSOLE 332-020 1 LEFT SEAT CONSOLE 331-187 1 LEFT SEAT CONSOLE 12. 106-264 6 BOLT (5/16-NC X ƒ", BUT SOC) 13. 105-841 6 CLIP NUT (5/16-NC) 14. 106-386 6 FLG LOCKNUT (M8-1.25) 15. 331-063 6 MOUNT TAB 16. 106-162 6 FLG SCREW (M8-1.25 X 20mm) 17. 184-253 2 SPACER (SEAT MOUNT) 18. 105-089 4 LOCKNUT (5/16-NC) 19. 105-866 6 FLG LK BOLT (5/16-NC X 1-1/4") 20. 215-1107 1 SEAT SWITCH 21. 105-071 2 WASHER (1/2") 22. 331-155 2 SUPPORT SPACER 23. 331-156 1 TETHER SUPPORT 24. 115-754 1 ABRASION SLEEVE (1.59" X 30") 25. 115-662 1 GROMMET EDGE (3/16" X 12.7") 26. 115-663 1 GROMMET EDGE (1/4" X 12.7") 115-662 1 GROMMET EDGE (3/16" X 12.7") 27. 362-823 2 COVER

REMARKS

INCLUDES SEAT TRACK SET AND OPERATOR PRESENCE SWITCH

OPERATOR MODULE CAB MODULE

RT150/RT185/7020 OPERATOR MODULE HT150/HT185 OPERATOR MODULE RT150/RT185/6520/7020 CAB

CAB MODULE OPERATOR MODULE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0031526

66

67

68

69

70

FUEL TANK

14

13

RT150 ENDS WITH S/N

12

1

7 1 8

15 16

3

11

2

2

11 4 5

9

10

5

4

2 6

01

ID0146180

71

FUEL TANK

RT150 ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

107-186 10 106-266 36 106-382 10 106-994 26 336-109 4 115-152 1 110-010 1 215-111 1 165-704 506-021 364-170 1 336-043 1 336-047 2 364-323 1 183-978 1 105-535 1 110-132 1 165-626 1

DESCRIPTION

REMARKS

FLANGE SCREW (#10-24 X 1/ 2 ", SLT) FLG NUT (M10-1.50) FLG LK SCREW (M10 X 1.50 X 20mm) FLG LK SCREW (M10 X 1.50 X 35mm) SPACER PLUG (12N, SQ) FUEL CAP (1-1/2") FUEL SENDER GASKET NUT (#10-32) FUEL TANK STEP HAND RAIL FUEL CAP LOCK STRAP PIN ROLL PIN (1/8" X †") FILLER BREATHER FILLER NECK GASKET

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0146180

72

HYDRAULIC RESERVOIR

29 5 TO AUX PUMP (PG 805-589)

27 16 REAR VIEW OF

28

HYDRAULIC TANK

3 5

27

39 TO RELIEF VALVE (PG 805-589)

40

33

TO RELIEF VALVE (PG 805-589)

15

FROM BRAKE ACTUATOR (PG 805-589)

FROM GROUND DRIVE MOTOR (PG 806-783)

20

37

18 18

38

22

11

34 35

36

FROM ATTACHMENT (PG 806-782)

10 43

31 42 2

19

13

30

4 23

1 41

14 25

32

23

26 24

19

2 19

2

2

7 9 8

21

6

17

13

07

12

ID0090844

73

HYDRAULIC RESERVOIR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 111-046 1 FILLER NECK CAP 2. 106-387 40 FLG LOCKNUT (M10-1.50) 3. 514-078 1 S/O COUPLER (20S-24H90, 12SF) 4. 364-169 1 HYDRAULIC RESERVOIR 5. 110-169 2 WORM CLAMP (2.812 TO 3.750") 6. 115-152 1 PLUG (12N, SQ, FM) 7. 115-320 1 GROMMET (1-1/2") 8. 116-218 1 SIGHT GLASS (2" DIA) 9. 360-849 1 REFLECTOR 10. 364-194 1 LID (HYD TANK) 11. 110-751 1 HINGE (29.5) 12. 336-109 4 SPACER ROD 13. 336-047 2 HAND RAILS 14. 106-551 4 CLIP NUT (M8-1.25) 15. 364-195 1 BATTERY DOOR 16. 116-830 AR HOSE (2.7", SOLD PER 1") 17. 336-043 1 STEP 18. 110-527 16 POP RIVETS (3/16 X 1/2) 19. 106-994 30 FLG LK SCREW (M10-1.50 X 40mm) 20. 117-558 1 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 110-752 1 ADJUSTABLE LEVER LATCH 21. 106-382 10 FLG LK SCREW (M10-1.50 X 20mm) 22. 106-162 4 FLG SCREW (M8-1.25 X 20mm) 23. 337-001 4 BATTERY BOLT 24. 336-064 1 BATTERY HOLD DOWN (DOUBLE) 25. 106-455 4 LOCK NUT (1/4", SIL BRZ) 26. 105-095 4 WASHER (1/4") 27. 110-217 2 WORM CLAMP (7/16"TO 1") 28. 116-322 AR BULK HOSE (1/2" SOLD PER 1") 29. 111-021 1 BREATHER CAP 30. 331-544 1 FUSE PLATE ADAPTER 31. 106-353 4 FLG NUT (M6-1.00) 32. 106-986 4 FLG LK SCREW (M6-1.OO X 12mm) 33. 155-195 1 SLIP ON COUPLER (20S-16H90) 34. 155-194 1 ADAPTER BUSHING (20S-12SF) 35. 154-370 1 RUN TEE (12S-10O-10O) 36. 154-324 1 CAP (10OF) 37. 154-310 1 REDUCER BUSHING NUT (10OF) 38. 154-312 1 REDUCER BUSHING STEM (08O) 39. 154-266 1 UN RUN TEE (08OFX-08O-08O) 40. 154-236 1 CONNECTOR (08O-12S90) 41. 116-063 4 SHOCK MOUNT 42. 320-708 1 BATTERY HOLDER 43. 105-003 4 FLG LOCKNUT (5/16-NC)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1 @ 12"

OBSOLETE

USE 1 @ 12"

SEE FOOTNOTE 2

BEGINS WITH S/N BEGINS WITH S/N

FOOTNOTES:

1-REFER TO SPECIAL TOOL DIAGRAM 052-524.

2-USE CAP WHEN THERE IS NO ATTACHMENT

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

07

ID0090844

74

HYDRAULIC RESERVOIR

REAR VIEW OF HYDRAULIC TANK

T ON FR

OF

E IN CH MA

37 38

39

34 35 33 27

29

18 36

11 15

18 20 28

22 1 10

5

13

3 3

19 2

16 23

4 14 31 32 30 23 24 2

2

7

31 19

2

26 25

9 8

32

19 21

13

6 17 12

01

ID0139890

75

HYDRAULIC RESERVOIR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

105-214 5 106-387 40 110-134 2 364-169 1 110-540 1 165-626 115-152 1 115-320 1 116-218 1 360-849 1 364-194 1 110-751 1 336-109 4 336-047 2 106-551 4 364-195 1 116-552 1 336-043 1 110-527 16 106-994 30 117-558 1 214-961 217-309 110-752 1 106-382 10 106-162 4 337-001 4 336-063 1 336-064 1 106-455 4 105-095 4 364-212 1 183-978 1 105-535 1 331-544 1 106-353 4 106-986 4 155-195 1 155-194 1 154-370 1 154-324 1 154-310 1 154-312 1 514-078 1

DESCRIPTION

FLG SCREW (#10-24 X 1/ 2 ", SLT) FLG LOCKNUT (M10-1.50) WORM CLAMP (2-1/16" TO 2-3/4") HYDRAULIC RESERVOIR FILLER BREATHER (2-1/8") GASKET PLUG (12N, SQ) GROMMET (1-1/2") SIGHT GLASS (2" DIA) REFLECTOR COVER HINGE SPACERS HAND RAILS CLIP NUT (M8-1.25) BATTERY DOOR BULK HOSE (2-1/4", SOLD PER 1") STEP POP RIVETS (3/16 X 1/2) FLG LK SCREW (M10-1.50 X 35mm) ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ADJUSTABLE LEVER LATCH FLG LK SCREW (M10-1.50 X 20mm) FLG SCREW (M8-1.25 X 20mm) TIE DOWN ROD HOLD DOWN (STAN. SINGLE BATT.) HOLD DOWN (OPT. DUAL BATT.) LOCK NUT (1/4", SIL BRZ) WASHER (1/4") HYDRAULIC LOCK STRAP PIN ROLL PIN (1/8" X †") FUSE PLATE ADAPTER FLG NUT (M6-1.00) FLG LK SCREW (M6-1.OO X 12mm) SLIP ON COUPLER (20S-16H90) ADAPTER BUSHING (20S-12SF) RUN TEE (12S-10O-10O) CAP (10OF) REDUCER BUSHING NUT (10OF) REDUCER BUSHING STEM (08O) S/O COUPLER (20S-24H90, 12SF)

NOT SHOWN:

190-606

DUAL BATTERY CONVERSION KIT

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1 @ 13"

INC. REF. NO.'S 23,24 & 25.

FOOTNOTES:

1. REFER TO SPECIAL TOOL DIAGRAM 052-524.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0139890

76

OPERATOR STATION BEFORE S/N 6Y0107

12

13 11 5 10 4 14 5

17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

09

ID0025163

77

OPERATOR STATION BEFORE S/N 6Y0107 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

116-497 106-333 106-031 106-356 106-633 323-889 363-483 105-247 306-323 306-327 306-319 106-355 106-470 106-560 324-950 107-580 106-557

DESCRIPTION

REMARKS

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M20-2.50) BOLT (M20-2.50 X 130mm) OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M20-2.50 X 150mm) ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

09

ID0025163

78

TIRE & WHEEL

6

5 8

7

3

1

4 2

2X SCALE

06

ID0111794

79

TIRE & WHEEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

205-936 2 205-937 2 205-440 1 205-442 1 205-439 1 205-441 1 206-105 1 205-176 4 205-1055 1 107-195 2

DESCRIPTION

T/W (20.5-25, 16TL, LH) T/W (20.5-25, 16TL, RH) LOCK RING DRIVER KEY BASE RING O-RING TIRE (20.5-25, 16TL) VALVE STEM WHEEL (20.5 X 25) JAM NUT (.482-26 THD)

REMARKS

INC REF #'S 1-7 & SEE FOOTNOTE 1 INC REF #'S 1-7 & SEE FOOTNOTE 1

INFLATE TO 55 psi

NOT SHOWN:

FOOTNOTES:

1-DO NOT USE LUBRICANT WHEN MOUNTING WHEELS.

NOTE:

06

ID0111794

80

81

82

CANOPY

18 1 12

21

12

12

20 13 14

4 15 10

7 13 9 16 2 12 8

11

23

22

6 5 24 17

3

19

25

07

ID0022232

83

CANOPY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

306-350 1 306-319 110-924 2 106-106 4 115-038 4 362-899 1 105-894 12 306-346 1 306-354 1 306-345 1 306-353 1 106-162 36 106-386 36 105-860 4 337-090 1 106-551 8 105-280 1 106-654 12 195-611 3 306-317 1 306-318 1 106-138 8 110-778 1 364-313 1 106-428 8

DESCRIPTION

REMARKS

CANOPY REAR ROPS FRAME LATCH (1/4 TURN) NUT (M6-1.0) RETAINER ACOUSTICAL HEADLINER LOCKNUT (M10-1.50, PRV TRQ, 10.9) LEFT LINER REAR LINER RIGHT LINER FRONT LINER FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) SCREW (M6-1.00 X 10mm) HEADLINER SUPPORT CLIP NUT (M8-1.25) BOLT (1/2-NC X 2-1/4", ALN CSK) FLG LK SCREW (M10-1.50 X 16mm) BOLT (1/2-NC X 1-1/4", ALN CSK) LEFT CANOPY RAIL RIGHT CANOPY RAIL NUT (M5-0.80) HINGE (8.750") FUSE ACCESS DOOR SCREW (M5-0.80 X 14mm, ALN)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGE 802-805, ENTILTED "4-POST WORKING LIGHT" AND 804-621, ENTITLED "ELECTRICAL DIAGRAM" FOR FUTHER DETAILS. 2. FOR ROPS STRUCTURE PARTS SEE PART #809-371 OR 803-423.

NOTE:

07

ID0022232

84

85

86

87

88

NOTES:

ID0134963

89

CONTROL COMPONENTS

90

ATTACHMENT CONTROL OTE 2

6

3 1

FR ON T

17

SEE

FOO TN

19

7

20 2 16 4 40 10

35 27

5

5

30

7 9 13

29

32

24 25

7 22 37 ARM ATTACHED TO PUMP HOUSING

33

31

8 21

38 34

39

11

30 14

12

36 30

SEE FOOTNOTE 1

18 34

27

ATTACHMENT PUMP 32

25

29 13 15 31

28 26 23

01

ID0139897

91

ATTACHMENT CONTROL REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

2 2 2 1 4 1 9 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1 1 1 1 1 2 1

106-566 331-064 106-256 106-425 106-138 110-375 106-385 184-362 331-061 331-062 106-391 105-273 110-697 106-005 196-294 110-688 365-278 106-389 105-044 196-131 110-685 363-522 106-992 331-166 105-810 106-386 365-358 363-524 506-021 217-882 106-048 110-318 106-161 106-678 106-542 105-091 106-390 106-850 106-987 337-253

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 70mm) FRICTION CONTROL BEARING FLG LK SCREW (M6-1.00 X 15mm) SCREW (M5-0.08 X 40mm, ALN) NUT (M5-0.08) KNOB (1/2-NC , YELLOW) FLG LOCKNUT (M6-1.00) LINKAGE SPACER CABLE MOUNT BRACKET LEVER STOP WASHER (M12) SCREW (M12-1.75 X 35mm) CLAMP (.360") SCREW (M8-1.25 X 16mm, ALN) CONTROL CABLE ROD END (M12-1.75) HAND MOUNT WASHER (M8) JAM NUT (1/2-NC) FRICTION CONTROL UNIT ROD END (M5-0.80, FM RH) NEUTRAL SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25mm) BACKUP (.360", BOLT ON) BOLT (#10-24 X ‡", ALN) FLG LOCKNUT (M8-1.25) ACTUATION LEVER CABLE ANCHOR BRACKET NUT (#10-32) PROXIMITY SWITCH LOCKNUT (#10-24) BALL JOINT (#10-32) FLG SCREW (M6-1.00 X 20mm) LOCKNUT (1/4-NF) PAN HEAD SCREW (M5 X .8 X M16) LOCK WASHER (5/16") WASHER (M10) LOCKNUT (M5-0.08) FLG LK SCREW (M6-1.0 X 16mm) STOP BRACKET

FOOTNOTES:

1. INSTALL ACTUATION LEVER (REF. #27) PROIR TO INSTALLING PUMP. 2. FOR DESTINATION OF THIS WIRE RECEPTACLE SEE "ELECTRICAL DIAGRAM-FRAME/ENG. HARNESS" (PAGE 805-075).

NOTE:

01

ID0139897

92

CROWD SPEED LEVER

12

FR ON T

4 2

10

1

10 26 2

5

21

6 8

25

9

23 11 31 34

14

37 13

32 29

35

8

33

16 8

32

19

15

20 17

28

30 36

7

24 22

18 3

SEE FOOTNOTE 1

REAR ENGINE MOUNT

32

28 27 30

01

ID0139900

93

CROWD SPEED LEVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

331-166 217-861 217-824 217-832 110-689 106-448 105-273 105-810 106-048 115-349 106-161 106-385 365-242 106-138 106-425 110-697 106-678 196-131 331-062 106-256 110-688 106-030 331-064 106-566 110-864 196-287 331-061 106-391 106-562 184-362 506-021 110-318 106-542 363-523 365-358 217-882 106-138 105-216 217-703 106-169 106-850

QTY

2 1 1 1 1 2 2 2 3 1 1 5 1 2 7 3 1 1 2 2 2 2 2 2 1 1 1 2 1 1 2 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

BACKUP (.360", BOLT-ON) ROCKER SWITCH (SPDT) SWITCH BEZEL JOY STICK WIRE BUNDLE HANDLE (5/8-NF, BLACK) SCREW (#4-7 X 3/8, RH) SCREW (M12-1.75 X 30) BOLT (#10-24 X‡", ALN) LOCKNUT (#10-24) GROMMET (1/2") FLG SCREW (M6-1.00 X 20mm) FLG LOCKNUT (M6-1.00) HANDLE MOUNT NUT (M5-0.80) SCREW (M5-0.80 X 40mm, ALN) CLAMP (.360") LOCKNUT (1/4-NF) FRICTION CONTROL UNIT LEVER STOP FLG SCREW (M6-1.00 X 15mm) ROD END (M12-1.75) LOCKWASHER (M12) FRICTION CONTROL BUSHING SCREW (M6-1.00 X 70mm) ROD END (#10) CONTROL CABLE CABLE MOUNT WASHER (M12, HARDENED) JAM NUT (5/8-NF) CABLE SPACER NUT (#10-32) BALL JOINT (#10-32) PAN HEAD SCREW (M5 X .8 X M16) NEUTRAL SWITCH BRACKET ACTUATION LEVER PROXIMITY SWITCH NUT (M5-0.08) BOLT (#6-32 X 1-1/4", BUT SOC) OMNI LEVER SWITCH SPEED BAR NUT (#6-32) LOCKNUT (M5-0.80)

REMARKS

GROUND DRIVE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR DESTINATION OF THIS WIRE RECEPTACLE SEE "ELECTRICAL DIAGRAM-FRAME/ENG. HARNESS" (PAGE 805-075).

NOTE:

01

ID0139900

94

95

96

97

98

99

100

HAND THROTTLE ENDS WITH S/N

7 10 19 8

8

11 8

9

12 19 9

1 2 3

1 4

16

SE EF OO

TN O

TE

1

18 17

15

6 14 15

4

5 13 1 2

01

3

1

FUEL PUMP ARM

ID0139905

101

HAND THROTTLE ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

196-058 106-205 105-284 106-018 363-521 196-230 110-519 106-379 106-385 365-296 196-130 331-793 105-183 105-072 105-834 336-002 105-883 356-864 105-095

QTY

2 2 2 4 1 1 1 6 6 1 1 1 2 2 2 1 1 4

DESCRIPTION

REMARKS

CABLE SWIVEL (.081") WASHER (3/16") WASHER (3/16") JAM NUT (3/8-NF) CABLE BRACKET (ENGINE) THROTTLE CABLE (100") KNOB (1/2-NC, ORG) FLG LK SCREW (M6-1.00 X 20mm) FLG LOCKNUT (M6-1.00) THROTTLE HANDLE FRICTION CONTROL LEVER (THROTTLE) BOLT (3/8-NC X 2-1/2", GD 8) LOCKWASHER (3/8") FLG LOCKNUT (3/8-NC) CAB/OPERATOR MODULE FLG LOCK BOLT (3/8-NC X 2") TUBE WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO PAGE 803-299 (AIR FILTER SYSTEM) FOR DESCRIPTION OF THESE ITEMS.

01

ID0139905

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102

103

GROUND DRIVE SHIFT LINKAGE RT150

REF NO, 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31 .

32.

33.

PART NUMBER QTY DESCRIPTION 166-104 GROUND DRIVE TRANSMISSION 105-832 2 FLG LOCKNUT (1/4-NCl 105-237 2 LOCKNUT (M5-1.0 , NYLOKl 106-388 4 WASHER IM6l 331-363 1 LEVER 105-204 1 EYE BOLT 11/4-NC X 1-1/2") 115-519 1 EXTENSION SPRING 106-093 2 SCREW (M6-1.00 X 45mml 105-839 1 BOLT IM10-1 .50 X 55mml 335-228 SHIFT BRACKET KNOB 11/2-NC, ORGl 11 0-465 160-362 2 ROD END (5/16-NFl LOCKNUT (M10-1.50, CL 10.9) 105-894 195-284 1 SHIFT CABLE 106-561 1 LOCKNUT (M8-1.25l 105-003 2 FLANGE NUT 15/16-NCl 335-231 1 LINKAGE PLATE 130-304 1 CONNECTOR LINK 1#80) 115-809 2 EXTENSION SPRING 105-047 EYE BOLT 15/15-NC X 2 11 106-327 1 SCREW IM8-1 .25 X 30mml 105-095 1 -w fs HER - 1 1-1 4 '' l - 105-058 2 BELLEVILLE WASHER 11/2") 105-160 1 BOLT 15/15-NC X 1-1/4 11 331-532 1 SHIFT LEVER 105-504 2 COTTER PIN 13/16" X 3 1/) 105-379 4 FLG LK BOLT IM5-1.OD X 20mml 105-115 2 JAM NUT 15/16-NFl 105-089 4 LOCKNUT (5/16-NCl 303-988 1 LOCK PLATE 105-095 2 WASHER 106-045 1 BOLT 15/16-NC X 1-3/4 11 303-987 2 LINKAGE PLATE

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

)

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

REMARKS

PRVLG TORQUE

SEE FOOTNOTE 1 -

-

SEE FOOTNOTE 1 !FULL THREAD), SEE FOOTNOTE

)

-

-

-

-

-

-

-

-

-

-

-

SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 2

)

-

-

-

-

-

SEE FOOTNOTE 2

FOOTNOTES: 1. ENDS WITH S/N 6R0058 2. BEGINS WITH S/N 6S0013 3. DD NOT TIGHTEN 105-089 NUT ON REF 30 303-988 LOCK PLATE, LEAVE SLIDING FIT

F

804-203

104

105

106

107

108

NOTES:

ID0134963

109

ELECTRICAL

110

ELECTRICAL SCHEMATICS RT115/RT185 POWER CIRCUIT

INTERLOCK STARTER SOLENOID

START RELAY 87a 87

A1

OPTION

30

2A

TO BAT FUSED

TO BAT

2

2

MASTER DISCONNECT SWITCH

1A

9A START

FUEL SOLENOID

TO ST

1

4A

10 1

11A

11 1

FUSE #4B 2

BAT

2A

STARTER M MOTOR

9 1

BAT FUSED

TO IGN

5A

FUSE #1B FUSE #1A

BAT

2A 2

ACC ST IGN

FUSE #2A 6

3 4

3A

ACC

4A

ST

5A

IGN

12 NC

FUSE #2B

5

CONVEYOR BELT NEUTRAL SWITCH

TO IGN

FUSE #3B

C

13

NO

OVERIDE

CAB

5A

IGNITION SWITCH

ATTACHMENT RELAY 4 A5

ATTACHMENT NEUTRAL SWITCH

3

FUSES 1A & 2A LOCATED IN BATTERY BOX FUSES 1B, 2B, 3B & 4B LOCATED BELOW CONSOLE

14

5

17

1 15

1

ALTERNATOR TO IGN

12

SEAT SWITCH

GROUND DRIVE RELAY 4 A2

16 5A

7

3

5

5A 2 8A

TO TACH

8

1 NEUTRAL RELAY 4 A6

GROUND DRIVE NEUTRAL SWITCH

5A

3

2

21 22

5

18

1 2 TO BAT

GROUND DRIVE ENGAGED

1

BAT

1

1

GAUGES TO IGN RT150 STATUS INDICATOR 24

HORN BUTTON TO IGN

5A

23 1

HORN

GROUND DRIVE ENGAGED

ENGINE TEMP

5A

26

SWITCH INDICATOR

PARK BRAKE

27

30

28

I

PARK BRAKE RELAY 4 A3

27

29

3

ENGINE TEMP SWITCH

33

5

3

32 HYDRAULIC HI TEMP SWITCH

HYDRAULIC FILTER SWITCH

TO ST

OIL PRESS I G GAUGE S

5

TO ACC

3A

WATER TEMP SENDER

4A 35 5A I

3A

FUEL SENDER

34

1

REVERSE WARNING ALARM TO ACC

FUEL G GAUGE

31

32

NOTE: DIODES ARE PART OF THE CONSOLE DIODE BLOCK.

S

WATER TEMP I G GAUGE S

LIGHT TEST RELAY 4 A4

ENGINE OIL PRESS SWITCH

TACH 1

5A

5A

27 WARNING LIGHT ALARM

HYDRAULIC FILTER

TACH/HOUR METER

-

8

PARK BRAKE SWITCH

HYDRAULIC HI TEMP

T

1

25

21

5A ENGINE OIL PRESS

+

PARK BRAKE SOLENOID

38 1

ALARM

VOLT G METER

1

OIL PRESS SENDER

FRAME TILT OPTION

LOW INDICATOR (1)

41 HIGH SPEED SOLENOID 1 HYDRAULIC MOTOR SPEED SWITCH

TO ACC

42 3A

RIGHT 43

1

LEFT

HIGH INDICATOR (2)

E

06

ID0025133

111

ELECTRICAL SCHEMATICS RT115/RT185

CAB OPTION

BEACON

CAB RELAY 30

TO CAB

FUSE #2

87

6

61

86

62

1

BEACON SWITCH

85

60

71 3A 1

FUSE #4 TO ACC A

63 64 HEADLIGHT SWITCH

68

HEADLIGHTS

COLD START OPTION 70 1 TO ST

9A

45

44

FUSE #5 1

65 66 WORK LIGHT SWITCH

60

WORK LIGHTS

68 1

70

REEL CARRIER OPTION FUSE #6 TO IGN

69

46 5A

HAZARD SWITCH

UP 47

71

67

MARKER/ HAZARD LIGHTS

FLASHER

1

72 DOME LIGHT SWITCH

DOWN

DOME LIGHT

1 FRONT

REAR

1 ATTACHMENT HI/LO

FUSE #7 73

74

LO MED HI BLOWER MOTOR

75 TO ACC

76 3A

48 1 77 A/C SWITCH

79

THERMOSTAT

H1530 STOW LOCK

TO ACC

78

M

PRESSURE SWITCH

STOW LOCK SOLENOID

3A

82 83

FUSE #8

49

81

STOW LOCK SWITCH

TO COMPRESSOR

80

FRONT WIPER

PK ON

1

M

FUSE #9 85

86 84 REAR M WIPER

REAR STEER OPTION

MODE SWITCH MANUAL TO ACC

RIGHT

WINDSHIELD WASHER

52 RIGHT

50 3A

M

REAR STEER SOLENOIDS

DIRECTION SWITCH

1

4-POST OPTION

LEFT

95

SELF-CENTER 3A

LEFT

53

51

FUSE #1

1

87 88 92 HEAD LIGHT SWITCH

REAR STEER SELF-CENTER MODULE

98 A

57 SELF-CENTER SWITCHS

NO

HEADLIGHTS 94

NC

C 56

NC

C LEFT

B

C

1 FUSE #2

NO RIGHT

1

89 1

90 WORK LIGHT SWITCH

WORK LIGHTS

92

TO CAB TO ACC

6 3A

4-POST RELAY 87a 30 87

1 FUSE #3 98

91

93 HAZARD SWITCH

1 98

MARKER/ HAZARD LIGHTS

FLASHER BEACON

FUSE #4 96

97

1

1 FRONT

REAR

BEACON SWITCH

06

ID0025133

112

ELECTRICAL SCHEMATICS RT115/RT185

HYDRAULIC SHIFT OPTION

FUSED ACC. CIRCUIT (3A)

LOW GEAR INDICATOR LAMP 106

SHIFT SWITCH LOW SHIFT VALVE 1

104 2

3

4

5

101

HIGH SHIFT VALVE LATCHING RELAY 107

3A 6

1

1

1

HIGH GEAR INDICATOR LAMP

1

3A

BYPASS VALVE 1 105

102

1

99 100

10

FROM GROUND DRIVE NUETRAL RELAY WIRE (18) RED/WHT

12

SHIFT CONTROL MODULE

18 1

4

3

7

11

8 9

24 FROM PARK BRAKE SW. WIRE (24) BLU/ORG

EXTENDED POSITION INDICATOR SWITCH

1 1

3A

100 105

1

1 99

RETRACTED POSITION INDICATOR SWITCH

3A

3A STATUS INDICATOR LAMP

1

3A

06

ID0025133

113

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

WIRE COLOR

1. BLK 1A. BLK 2. RED 2A. RED 3. ORG/RED 3A. ORG 4. WHT/PUR 4A. WHT 5. ORG/BLU 5A. ORG/GRN 6. RED/WHT 7. ORG/BLU 8. YEL 8A. BLK 9. PUR 9A. PUR 10. WHT/BLK 11. ORG/BLK 12. WHT 13. WHT/YEL 14. WHT/GRN 15. WHT/BLU 16. WHT/RED 17. TAN/GRN 18. RED/WHT 19.

20 .

21. YEL/BLK 22. YEL/BLU 23. TAN/BLU 24. BLU/ORG 25. BLU 26. TAN/BLK 27. BLU/RED 28. WHT/GRN 29. WHT/BLU 30. GRA/BLK 31. GRA/YEL 32. YEL/RED 33. BRN 34. GRN 35. BLU 36 .

37.

38.

06

FUNCTION

REMARKS

SYSTEM GROUND BATTERY GROUND TO DISCONNECT SWITCH BATTERY CIRCUIT FUSED BATTERY CIRCUIT ACCESSORY CIRCUIT FUSED ACCESSORY CIRCUIT START CIRCUIT FUSED START CIRCUIT IGNITION CIRCUIT FUSED IGNITION CIRCUIT FUSED CIRCUIT TO CAB DIODE CATHODE TO ALTERNATOR TACHOMETER TO ALTERNATOR TACHOMETER CIRCUIT TO ALTERNATOR START RELAY (A1) TO START SOLENOID START RELAY (A1) TO COLD START OPTION START INTERLOCK TO START RELAY (A1) START INTERLOCK TO FUEL SOLENOID 5 VOLT START INTERLOCK POWER CONVEYOR NEUTRAL SWITCH TO START INTERLOCK ATTACHMENT RELAY (A5) TO START INTERLOCK GROUND DRIVE RELAY (A2) TO START INTERLOCK SEAT SWITCH TO START INTERLOCK ATTACHMENT NEUTRAL SWITCH TO ATTACHMENT RELAY (A5) GROUND DRIVE NEUTRAL SWITCH TO NEUTRAL RELAY (A6)

NEUTRAL RELAY (A6) TO PARK BRAKE SWITCH NEUTRAL RELAY (A6) TO GROUND DRIVE RELAY (A2) HORN BUTTON TO HORN PARK BRAKE SWITCH TO SOLENOID PARK BRAKE SWITCH TO INDICATOR LIGHT (ON SWITCH) PARK BRAKE SWITCH TO PARK BRAKE LIGHT AND RELAY (A3) WARNING LIGHT ALARM TO ANODE OF CONSOLE DIODE BLOCK ENGINE TEMP LIGHT TO TEMPERATURE SENDER ENGINE OIL PRESSURE LIGHT TO PRESSURE SENDER HYDRAULIC OIL TEMPERATURE LIGHT TO SENDER HYDRAULIC FILTER LIGHT TO SENDER CATHODE OF CONSOLE DIODE BLOCK TO LIGHT TEST RELAY FUEL GAUGE TO FUEL SENDER WATER TEMP GAUGE TO WATER TEMP SENDER OIL PRESSURE GAUGE TO OIL PRESSURE SENDER

REVERSE WARNING SWITCH TO ALARM

ID0025133

114

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

39 .

40 .

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58 .

59 .

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

72.

73.

74.

75.

76.

77.

78.

06

WIRE COLOR

FUNCTION

BLU/GRN TAN/GRN TAN/WHT BRN/ORG BLK GRN/BLU GRA/BLU ORG/BLU GRA/RED ORG/WHT BLK/WHT GRA/ORG RED/ORG YEL/BLU YEL/RED BLK/GRN BLU/RED

HYDRAULIC MOTOR SPEED SWITCH TO HIGH SPEED SOLENOID FRAME TILT SWITCH TO RIGHT TILT SOLENOID FRAME TILT SWITCH TO LEFT TILT SOLENOID COLD START SWITCH TO COLD START SOLENOID COLD START SOLENOID TO TEMP SWITCH REEL CARRIER SWITCH TO UP SOLENOID REEL CARRIER SWITCH TO DOWN SOLENOID ATTACHMENT HI/LO SWITCH TO SOLENOID STOW LOCK SWITCH TO SOLENOID MODE SWITCH TO DIRECTION SWITCH MODE SWITCH TO SELF-CENTER LATCH RELAY (B1) DIRECTION SWITCH TO RIGHT SOLENOID DIRECTION SWITCH TO LEFT SOLENOID AND DIODE CATHODE SELF-CENTER LATCH (B1) TO DIRECTION SELECT RELAY (B2) DIRECTION SELECT RELAY (B2) TO DIODE ANODE DIRECTION SELECT RELAY (B2) TO RIGHT SELF-CENTER SWITCH SELF-CENTER LATCH RELAY (B1) TO TO LEFT SELF-CENTER SWITCHQ

RED BLU/ORG

CAB POWER RELAY WIRE TO FUSE BLOCK FUSE BLOCK TO BEACON SWITCH BEACON SWITCH TO BEACON FUSE BLOCK TO HEADLIGHT SWITCH HEADLIGHT SWITCH TO HEADLIGHT FUSE TO WORK LIGHT SWITCH WORK LIGHT SWITCH TO WORK LIGHTS FUSE BLOCK TO DOME LIGHT AND HAZARD SWITCH HAZARD SWITCH TO HEADLIGHT AND WORK LIGHT SWITCH HAZARD SWITCH TO FLASHER RELAY FLASHER RELAY TO REAR MARKER/HAZARD LIGHTS FLASHER RELAY TO FRONT MARKER/HAZARD LIGHTS DOME LIGHT SWITCH TO DOME LIGHT FUSE BLOCK TO HEATER BLOWER SWITCH SWITCH TO HEATER BLOWER (LO) SWITCH TO HEATER BLOWER (MED) SWITCH TO HEATER BLOWER (HI) BLOWER SWITCH TO A/C SWITCH A/C SWITCH TO THERMOSTAT

ORG/WHT BLU/WHT ORG/BLK BLU/BLK ORG/BLU GRN/WHT YEL/RED TAN/BLK TAN/WHT BLU/BRN ORG/GRN WHT/BLU WHT/GRN WHT/RED BLU/RED BLU

REMARKS

ID0025133

115

ELECTRICAL SCHEMATICS RT115/RT185

CKT NO .

WIRE COLOR

79.

80. YEL 81. RED/WHT 82. WHT/BRN 83. WHT 84. BLU/YEL 85. RED/BLK 86. WHT/BLK 87. ORG/WHT 88. BLU/WHT 89. ORG/BLK 90. BLU/BLK 91. ORG/BLU 92. GRN/WHT 93. YEL/RED 94. TAN/BLK 95. TAN/WHT 96. ORG/RED 97. RED/BLK 98. RED 99. TAN/WHT 100. TAN/BLK 101. YEL/ORG 102. GRN/BLK 103. GRN/WHT 104. GRY/RED 105. ORG/GRY 106. YEL/RED 107. GRY/ORG

06

FUNCTION

THERMOSTAT TO PRESSURE SWITCH A/C THERMOSTAT TO COMPRESSOR CLUTCH FUSE BLOCK TO FRONT WIPER AND WASHER SWITCH SWITCH TO FRONT WIPER (PARK) SWITCH TO FRONT WIPER (ON) SWITCH TO WINDSHIELD WASHER FUSE BLOCK TO REAR WIPER SWITCH REAR WIPER SWITCH TO REAR WIPER FUSE BLOCK TO HEADLIGHT SWITCH HEADLIGHT SWITCH TO HEADLIGHTS FUSE BLOCK TO WORK LIGHT SWITCH WORK LIGHT SWITCH TO WORK LIGHTS FUSE BLOCK TO HAZARD SWITCH HAZARD SWITCH TO HEADLIGHT AND WORK LIGHT SWITCH HAZARD SWITCH TO FLASHER FLASHER TO REAR MARKER/HAZARD LIGHTS FLASHER TO FRONT MARKER/HAZARD LIGHTS FUSE BLOCK TO BEACON SWITCH BEACON SWITCH TO BEACON 4-POST RELAY TO FUSES EXTENDED INDICATOR SWITCH TO LAMP AND CONTROLLER RETRACT INDICATOR SWITCH TO LAMP AND CONTROLLER SHIFT SWITCH TO LATCHING RELAY CONTROLLER TO BYPASS VALVE SOLENOID CONTROLLER SHIFT ENABLE TO SHIFT SWITCH LATCHING RELAY TO SHIFT LOW SOLENOID SHIFT MODULE TO STATUS LIGHT SHIFT SWITCH TO LATCHING RELAY LATCHING RELAY TO SHIFT HIGH SOLENOID

ID0025133

116

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185

DIODE BLOCK

3 YEL/RED

GRA/BLK (32) (30) WHT/GRN WHT/GRN (28) (28) BLU/RED YEL/RED (27) 12 9 6 3 (32) BLU/RED (27)

11

4

HORN BUTTON

5

8

5

2

10

7

4

1

GRA/BLK (30) GRA/YEL (31)

BLU/RED (27)

6

WARNING LIGHTS ALARM

WHT/BLU (29)

ORG/GRN (5A)

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1) ORG/GRN (5A) CAVITY PLUG

YEL/RED (32)

WHT (12) WHT/YEL (13) WHT/GRN (14) WHT/BLU (15) WHT/RED (16) CAVITY PLUG

TAN/BLU (23)

BLU/RED (27) ORG/GRN (5A)

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/YEL WHT/GRN WHT/BLU WHT/RED

OPERATOR GND DRIVE DIG CHAIN

INTERLOCK DISPLAY/MODULE

14

TAN/BLK (26) ORG/GRN (5A)

PARK BRAKE LIGHT

1

BLK (1)

HYD. OIL TEMP LIGHT

ORG/BLU WHT/PUR (5) (4)

GRA/BLK (30)

IGN

GRA/YEL (31) ORG/GRN

HYD. FILTER LIGHT

(5A) ORG/GRN (5A)

ENGINE OIL PRESSURE LIGHT

RED (2A)

WHT/BLU (29)

ORG/GRN (5A)

ENGINE TEMP LIGHT

ACC

ORG/RED (3)

WHT/GRN (28)

14

BAT

ST

IGNITION SWITCH

BLK (1)

2

ORG/GRN (5A)

14 ACCESSORY SOCKET

15

-AREEL CARRIER SWITCH

VCH

GRA/BLU (47)

8 7 1 4 2 5 3 6 ORG/GRN (5A)

BLU BLK BLU/ORG (25) (1) (39)

COLD START SWITCH PUR (5A) PUR (5A) BLK (1)

S

BLK (1)

GRA (35)

G I

OIL PRESS. GAUGE

GRA (34)

S

G

I

VCH

8 7 1 4 2 5 3 6

2 3

PUR (9A) BRN/ORG (44)

9

BLK (1) ORG/GRN (5A) YEL (8)

YEL/BLK ORG/GRN (5A) TAN/BLK (21) BLU BLU/YEL (26) (25) (40) PARK BRAKE SWITCH

BLK (1) PUR (5A) GRA (33)

11

BLK (1) PUR (5A)

16 S

G I

I

G

WATER GAUGE S

7

GRN/BLU (46)

8

G

FUEL GAUGE

I

VOLTMETER

13

12

10 TACHOMETER

05

ID0041566

117

GROUND DRIVE RELAY

START RELAY

A1

85

87A

86

2

3 5

1

30

ORG CAVITY F E D C B A (3A) PLUG BLK BLK/WHT GRA/ORG (1A) (51) RED/ORG (52) (53)

87

2

(22) YEL/BLU (5A) ORG/GRN

A5

3 5

2

NEUTRAL RELAY

2 4

(21) YEL/BLK

A6 3 5

3 5

2 4

(1) (1) (1) BLK (1) (4A) BLK BLK (26) (17) BLK WHT TAN/GRN (18) (22) TAN/BLK (1) RED/WHT YEL/BLU BLK

(9) (1) PUR BLK

-A-

A4

A3

A2 3 5

1

(2A) RED

1

(10) WHT/BLK

(14) WHT/GRN (27) (12) BLU/RED (32) WHT YEL/RED (12) (1) (15) (1) WHT BLK BLK WHT/BLU

1

CONSOLE HARNESS RT150 / RT185

LIGHT TEST ATTACHMENT RELAY RELAY

PARK BRAKE RELAY

1

ELECTRICAL DIAGRAM

22

A1

A2

A4

A3

A5

21

A6

18

BLK/GRN (56) C

BLK (1) B A

BLU/RED (57)

19 17

C

NO

(11A) ORG/BLK (5) (4) ORG/BLU (11) WHT/PUR ORG/BLK

(3) ORG/RED

NC

BLK

(ATC 5 AMP) START

15A

24 20 REAR STEER SELF CENTER SWITCH

5 AMP) 24 (ATCFUEL

5A

C

15A

NO

(5A) ORG/GRN

(3A) ORG

5A

NC

(4A) WHT

BLU/RED (57) BLK (1)

BLK/GRN (56)

(ATC 15 AMP) ACCESSORIES

(ATC 15 AMP) IGNITION

23

OF FUSES POSITION LOADING

23

FUSEBLOCK RED/ORG (53) GRA/ORG (52) BLK/WHT (51) GRA/YEL (31) GRA/BLK (30) CB A BLK (1)

PUR (9)

RED (2A)

TO ENGINE/FRAME HARNESS

05

GRA/BLU (47) GRN/BLU (46) WHT/BLU (29)

BRN (33)

BLU/ORG (24) TAN/BLU (23)

GRN (34)

24

18 12

6

23

17 11

5

22

16 10

4

21 15

9

3

20

14

8

2

19 13

7

1

WHT/YEL (13) WHT (12) ORG/BLK (11A) BLU (35) YEL (8)

C B

A BLU/YEL

CAVITY PLUG (40) BLU/ORG RED/WHT (39) (18)

ORG BRN/ORG TAN/GRN (3) (44) (17) WHT/RED WHT/GRN (16) (28) TO ENGINE/FRAME HARNESS

D

ORG/GRN (5A)

TO ENGINE / FRAME HARNESS

ID0041566

118

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

217-245 217-845 214-852 214-961 216-521 306-607 306-608 306-603 215-131 215-415 217-531 215-415 217-789 215-415 217-535 215-415 217-764 215-133 215-415 215-129 215-415 217-020 217-046 217-051 217-021 217-027 217-036 217-029 217-028 214-301 217-829

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2

DESCRIPTION

INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR DIODE BLOCK HORN BUTTON HORN BUTTON CAP AUDIO ALARM OIL PRESSURE GAUGE LIGHT KIT WATER TEMPERATURE GAUGE LIGHT KIT ROCKER SWITCH (DPST) LIGHT KIT TACHOMETER LIGHT KIT ROCKER SWITCH (SPDT) FUEL GAUGE LIGHT KIT VOLT METER LIGHT KIT PILOT LIGHT BULB RED INSERT RED INSERT RED INSERT RED INSERT RED INSERT BLACK INSERT ACCESSORY SOCKET ROCKER SWITCH (DPDT)

REMARKS

REPLACEMENT ENG OIL TEMP ENG OIL PRESS HYD OIL HI TEMP HYD FILTER PRESS PARK BRAKE BLANK

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041566

119

ELECTRICAL DIAGRAM CONSOLE HARNESS RT150 / RT185 REF PART NO. NUMBER

17.

18.

19.

20.

21.

22.

23.

24.

214-100 217-869 214-234 215-082 105-215 105-216 215-046 217-710 217-826 217-809 217-811

QTY

1 1 1 2 2 2 2 5 1 2 2

DESCRIPTION

REMARKS

CONSOLE HARNESS REAR STEER SELF-CENTERING MODULE REAR STEER HARNESS ACTUATOR BRACKET (ROLLER PLUNGER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) PLUNGER SWITCH MICRO RELAY (SPDT) MINI RELAY (SPDT) FUSE (ATC, 5 AMP) FUSE (ATC, 15 AMP)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041566

120

ELECTRICAL DIAGRAM

FRAME/ENGINE HARNESS

3 WATER TEMP. SENDER (34) GRN

1 ORG/GRN

TAN/GRN

(5A)

-A-

(17) TO ATTACHMENT NEUTRAL PROXIMITY SWITCH

BLK

4

(1)

RED/BLU (6)

BLK

PROXIMITY SWITCH

(1) TO BATTERY BOX

ORG/GRN

RED (2A)

2

RED/WHT

(5A)

(18) TO GROUND DRIVE NEUTRAL

HYD. FILTER SWITCH

(31) GRA/YEL GRA/BLK (30)

TO HYD. TEMP. SENDING UNIT

BLK (1)

1 YEL (8)

5

BLK (1) GRA/BLU (47)

6

TO REEL CARRIER DOWN ON ELECTRIC CONTROL VALVE

BLK

MOTOR HIGH RED BLK

6

TO PARKING BRAKE

RED BLK

BLK

(1) BLU/GRN (41)

BLK (1) BLU/ORG (24)

BLK

BLK

TO ATTACHMENT HIGH

RED BLK

6

TO REAR STEER RIGHT ON ELECTRIC CONTROL VALVE

(1) GRA/ORG (52)

TO FRAME TILT RIGHT ON ELECTRIC CONTROL VALVE

(1)

(1) ORG/BLU (48)

TAN/GRN (42)

BLK TO REEL CARRIER UP ON ELECTRIC CONTROL VALVE

(1) GRA/BLU (46)

BLK TAN/WHT (43) TAN/GRN 6 (42)

7

5

8

BLU/GRN (41)

4

9

3

10

WHT/RED (16)

2

11

1

12

WHT (12)

TO REAR STEER LEFT ON ELECTRIC CONTROL VALVE

(1) RED/ORG (53)

BLK/WHT (541) GRA/ORG (52)

BLK

RED/ORG (53)

TO FRAME TILT LEFT ON ELECTRIC CONTROL VALVE

(1) TAN/WHT (43)

BLK (1) BRN/YEL CAVITY PLUG

ORG CAVITY (3A) PLUG

ORG/BLU (48)

BLK

TO WHT

ORG (3A) WHT (12)

TO SEAT HARNESS TO BACKUP ALARM

TO ATTACHMENT

WHT SWITCH & CONVEYOR

BLK (1)

(3) TO CAB POWER

RED/BLU BLK

(80) YEL/GRN ORG (3A)

(1) TO CAB

J

WHT/YEL (13)

TO WHT/YEL

7

805-100

121

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

217-882 217-765 217-513 214-099 215-148 214-819 158-805 214-132

QTY

DESCRIPTION

2 1 1 1 1 1 1

PROXIMITY SWITCH HARNESS INDICATOR SWITCH WATER TEMPERATURE SENDER FRAME/ENGINE HARNESS TEMPERATURE SWITCH TEMPERATURE SWITCH HYD. CONTROL VALVE (4-WAY, 2-P0S) MALE CONNECTOR (6-WAY)

REMARKS

SEE FOOTNOTE 1

OBSOLETE ENDS WITH S/N _________ BEGINS WITH S/N _________

FOOTNOTES

NOTE:

J

805-100

122

ELECTRICAL DIAGRAM

HORN

FRAME/ENGINE HARNESS

12 TAN/BLU (23)

TO AIR CONDITIONER

ALTERNATOR DIODE

11

YEL/GRN (80)

ORG/GRN (7) TO FUEL SENDER

ORG/BLK (11A)

ORG/BLU (7) WHT/GRN (28)

BLK (1) (2)

14

RED (2) 1

2

GND

BAT

COOLANT TEMPERATURE SWITCH

13 ALTERNATOR

2 HYD. FILTER SWITCH

(31) GRA/YEL GRA/BLK (30)

TO CONSOLE HARNESS

RED/WHT (18) ORG/GRN YEL (5A) (8) ORG WHT/RED (3A) (16) TAN/GRN (17) WHT/GRN (28) BRN/ORG (44) WHT/BLU (29) GRN/BLU

BLK (1) PUR CB (9) A RED (2A)

ORG/BLK (11A) BLU (35)

TO HYD. TEMP. SENDING UNIT

15 OIL PRESSURE SENDER BLU (35)

5

WHT WHT/YEL (12) (13) TAN/BLU (23)

1

2

3

4

7

8

9

10 11 12

13 14 15

16 17 18

5

6

19 20 21

22 23 24

OIL PRESSURE SWITCH

10

WHT/BLU (29)

BLU/ORG (24) GRN (34)

BRN RED/ORG (33) (53) GRA/ORG GRA/BLU GRA/YEL (52) (31) BLK/WHT (51) GRA/BLK

STARTER

S

PUR (9)

TO CONSOLE HARNESS

M B

9 RED (2)

BRN/ORG (44) TO COLD START

-A-

BRN (33)

8

J

FUEL SENDER

805-100

123

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

8.

9.

10.

11.

12.

13.

14.

15.

217-539 195-897 217-736 214-256 306-609 192-006 215-173 215-148 214-819 215-113 215-183

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

FUEL SENDER STARTER OIL PRESSURE SWITCH DIODE CONNECTOR HIGH FREQUENCY HORN HIGH FREQUENCY HORN ALTERNATOR TEMPERATURE SWITCH TEMPERATURE SWITCH OIL SENDER SENDER, OIL PRESSURE HD

REMARKS

OBSOLETE

OBSOLETE ENDS WITH S/N BEGINS WITH S/N OBSOLETE

FOOTNOTES

1.

INCLUDED WITH FILTER BASE.

NOTE:

J

805-100

124

125

126

127

128

129

130

NOTES:

ID0134963

131

HYDRAULICS

132

133

134

135

136

137

138

139

140

AUXILIARY HYDRAULICS RT/HT150 - WITH CONVEYOR BEGINS WITH S/N.

SEE FOOTNOTE 2 OIL PAN 156-878 156-879

6 1

8

5

2

7

4 9

3 19

9

TO TEST PORT

10

21 23

11

22

12

20 6

22

24

6

TO MIDDLE TANK OUTLET

13

24

16

12

15 14

4

4

24

24 3 3

18 25

17

TO "T" ON FRONT TANK OUTLET

NOTE: FOR OTHER REFERENCES AND UNREFERENCED (GHOSTED) PARTS REFER TO PAGE 805-589 (RT) OR PAGE 805-590 (HT) TITLED "AUXILIARY HYDRAULICS WITHOUT CONVEYOR".

01

ID0146998

141

AUXILIARY HYDRAULICS RT/HT150 - WITH CONVEYOR BEGINS WITH S/N. REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

337-142 105-272 106-385 12 110-879 6 110-958 2 502-651 12 363-523 1 154-698 1 154-309 2 117-679 1 515-139 1 154-300 2 155-194 1 154-828 1 115-777 1 152-284 1 106-945 2 158-681 1 500-756 156-882 1 154-391 1 154-325 1 158-365 1 190-917 1 156-879 1 337-148 4 324-127 1

DESCRIPTION

BRACE SCREW (M8-1.25 X 30mm, 10.9) FLG LOCKNUT (M6-1.00) CLAMP (5/8", SOLD PER SET) BACK-UP PLATE SCREW (M6-1.00 X 35mm) BRACKET HOSE (10OFX-26"-2750) BK CONNECTOR (10OBK) ABRASION SLEEVE (1.59" X 32") HOSE (10OFX45-35"-3000) CONNECTOR (10O-12S90) ADAPTER BUSHING (20S-12SF) HOSE (08OFX-17"-3000) ABRASION SLEEVE (1.59" X 15") CONNECTOR (08S-08O45) SCREW (M6-1.00 X 100mm) RELIEF VALVE SEAL REPAIR KIT HYDRAULIC LINE (625") CONNECTOR (08S-10O) UN BRANCH TEE (10OFX-10O-10O) AUXILIARY PUMP SEAL REPAIR KIT HYDRAULIC LINE (.625") CLAMP SUPPORT VALVE SPACER

REMARKS

REFER TO PAGE 805-589 OR 805-590 REFER TO PAGE 805-589 OR 805-590 SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-FOR CLARITY THE GRAPHICS DEPICT ONLY TWO (2) CLAMPS SECURING THE HYDRAULICS LINES (REF #23), ACTUALLY THERE ARE FOUR (4) CLAMPS REQUIRED ALONG WITH FOUR CLAMP SUPPORTS (REF #24) AND THIER HARDWARE (REF #6) & (REF #3).

2-THIS VIEW DEPICTS HOW TO ATTACH HYDRAULICS LINES THIER BRACE (REF #1), REFER ALSO TO PAGES 805-589 (RT) OR PAGE 805-590 (HT) FOR HARDWARE LISTINGS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0146998

142

AUXILARY HYDRAULICS RT150 ENDS WITH S/N

END VIEW OF SPOOL

42

41

43

42

FOOTNOTE 2

44

PLUG

12

4 39

40

12 22

LT

46

15 13

10

TO RETURN TUBE

47

TO BRAKE TEE

50 42

48

47 49

47 TO TEST PORT

BRAKE ACTUATOR

31 16 38

18

55

21

36

32 33 34

62 56

23

35 8

27

28

9

5

60 61

64 53 57

38 23

TO TANK

42

WITH CONVEYOR HYDRAULICS 63 62

19

37 30 24

26

66 2 7

X AU T OU

TO ATTACH. VALVE

67

14

RT

25

1 45

4

10

IN

6

3

11

51

32

18

36

19

23 59

52

58

TO MIDDLE TANK OUTLET 65

37 30 30

20

54

TO "T" ON FRONT TANK OUTLET

SEE FOOTNOTE 1 29

01

17

17

TO FRONT PORT IN TANK 18:1

ID0146991

143

AUXILARY HYDRAULICS RT150 ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

156-752 1 156-754 1 156-753 1 154-391 1 154-236 1 154-313 1 105-198 4 154-257 1 154-327 1 514-082 2 115-737 1 154-895 1 154-221 1 515-451 1 515-548 1 154-482 1 110-250 2 154-391 1 154-284 1 514-078 1 154-749 1 117-656 1 154-370 1 156-533 1 155-130 1 158-680 153-909 116-047 AR 158-381 1 155-176 1 158-681 1 500-756

DESCRIPTION

HYD LINE (10O-10O90-20") HYD LINE (10OFX-10O90-15.6") HYD LINE (10FX-10O90-2.4") CONNECTOR (08S-10O) CONNECTOR (08O-12S90) CONNECTOR (08S-10O45) BOLT (1/4-NC X 1-3/4 ") UN BRANCH TEE (08OFX-080-080) CAP (08OF) CONNECTOR (06S-10O90) ABRASION SLEEVE (1.59" X 40") HOSE (10OFX90-44"-2750) CONNECTOR (06S-06O) HOSE (06OFX90-48"-3000) HOSE (10FX45-62"-3000) CONNECTOR (04N-04O90) WORM CLAMP (1-1/4" TO 2-1/8") CONNECTOR (08S-10O) CONNECTOR (08S-08O45) S/O COUPLER (20S-24H90, 12SF) HOSE (08OFX90-18"-3000) ABRASION SLEEVE (1.59" X 45") RUN TEE (12S-10O-10O) HYD LINE (10OFX) PLUG (06S) HYD CONTROL VALVE HYD CONTROL VALVE BULK HOSE (1-1/2") HYD PUMP (AUXILIARY) S/O COUPLER (20S-24H90) RELIEF VALVE SEAL REPAIR KIT

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 4 SEE FOOTNOTE 4

SEE FOOTNOTE 5 AUXILIARY SEE FOOTNOTE 3,6 USE 1 @ 43" W/O CONVEYOR AUXILIARY & SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. THIS CAP (REF #9) IS USED IF A RELIEF VALVE FROM THE CONVEYOR SYSTEM IS NOT USED. 2. P/N 15-751 (REF #39) IS USED, IN PLACE OF 156-752 (REF #1), WHEN TRACTOR IS NOT EQUIPPED WITH BACKFILL BLADE OPTION. 3. FOR SERVICE PARTS REFER TO PAGE 803-452 TITLED "REAR STEERING HYDRAULICS".

4. WHEN USING CONVEYOR TWO (2) ARE REQUIRED. 5. WHEN USING CONVEYOR THREE (3) ARE REQUIRED. 6. REPLACED BY KIT 191-203 NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0146991

144

AUXILARY HYDRAULICS RT150 ENDS WITH S/N REF PART NO. NUMBER

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

514-081 336-120 184-566 107-199 106-972 105-829 324-127 106-385 156-751 515-455 515-453 154-298 154-288 515-334 110-879 110-958 115-755 515-549 155-493 154-322 158-365 190-917 106-945 156-534 324-127 154-698 156-532 155-192 154-828 115-777 117-679 515-139 154-309 363-523 154-325 154-315 154-315 153-910

QTY

1 1 1 1 2 2 1 2 1 1 1 4 1 1 4 4 3 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

UN BR TEE (10OFX-10O-10O, 04NF) VALVE SUPPORT SPACER BOLT (9/16-NC X 3-1/2") SCREW (M6-1.0 X 65mm) FLG LK BOLT (1/2-NC X 1") VALVE SPACER FLG LOCKNUT (M6-1.00) HYD LINE (10O-10OFX-26.4")) HOSE (10OFX90/90/343-24"-3000) HOSE (10OFX45/90-24"-3000) CONNECTOR (10S-10O90) CONNECTOR (10S-10O90) HOSE (10OFX45-20"-3000-AR) BOLT-ON CLAMP (5/8", SET) BACK-UP PLATE ABRASION SLEEVE (1.59" X 60") HOSE (10OFX45-62"-3000) HOSE (08OFX-60"-3000) CONNECTOR (08O-10S90) HYD PUMP (AUXILIARY) SEAL REPAIR KIT SCREW (M6-1.0 X 100mm) HYD LINE (10OFX) VALVE SPACER HOSE (10OFX-26"-2750) HYD LINE(10OFX) ADAPTER BUSHING (20S-12SF) HOSE (08OFX-17"-3000) ABRASION SLEEVE (1.59" X 15") ABRASION SLEEVE (1.59" X 32") HOSE (10OFX45-35"-3000) BK CONNECTOR (10OBK) BRACKET UN BR TEE (10OFX-80O-10O) UNION (10O-10OFX90) UNION (10O-10OFX90) HYD LINE (-10)

REMARKS

SEE FOOTNOTE 4

W/O BACKFILL BLADE OPTION & SEE FOOTNOTE 2

WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR WITH CONVEYOR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0146991

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

HYDRAULIC CONTROL VALVE (1-SPOOL) SERVICE PARTS

5

1

2 4 3

2

06

ID0183877

169

HYDRAULIC CONTROL VALVE (1-SPOOL) SERVICE PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

150-4195 500-1165 500-1438 500-2550 499-143 500-2711

QTY

DESCRIPTION

REMARKS

HYD CONTROL VALVE (1-SPOOL) SPRING RETURN KIT (SD4) VALVE BODY SPOOL (1CPS[XS]/SD4) VALVE LEVER RELIEF VALVE KIT

SEAL KIT 500-1163

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0183877

170

CHARGE MANIFOLD

2

3 1

07

ID0075349

171

CHARGE MANIFOLD REF PART NO. NUMBER

1 2 3

159-194 159-149 158-636 110-264

QTY

DESCRIPTION

CHARGE MANIFOLD 1 MANIFOLD BLOCK 3 SOLENOID VALVE CARTRIDGE 4 EXPANDER PLUG (.275")

REMARKS

INCLUDES REF NO'S: 1-3 TORQUE TO 30 FT-LBS

NOT SHOWN:

500-756 217-770

SEAL REPAIR KIT SOLENOID COIL

FOOTNOTES:

NOTE:

07

ID0075349

172

HYDRAULIC CYLINDERS (3.0" X 1.75")

1

6

11

5

7 8 4 9 3 10 2

A

809-366

173

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-366

174

175

176

HYDRAULIC CYLINDER 2.5" ID BARREL X 1.50" OD ROD X 10.0" STROKE

2

1 3 4 5

6

7

C

805-478

177

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.50" OD ROD X 10.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-128 190-170 150-779 152-051 106-098 150-986 150-768 153-018

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYLINDER (2.5" X 1.5" X 10") SEAL REPAIR KIT LOCK RING (2.5") CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD8) CYLINDER PISTON CYLINDER HEAD CYLINDER ROD

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

ROD U-SEAL INSTALLER (1.5"-UP) ROD WIPER INSTALLER PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FT-LBS (395-440 N.M.)

NOTE:

C

805-478

178

NOTES:

ID0134963

179

MISCELLANEOUS

180

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

181

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

182

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

183

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

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186

RT150 Related Publications Component

Ass’y

P/N

Model: RT150 ................ Parts Manual ........................................................... ............ 053-437 RT150 ................ Operators Manual ................................................... ............ 054-505 RT150 ................ Repair Guide (Service Manual) .............................. ................ N/A RT150 ................ Supplementary Maint Guide - Trencher .................. ............ 050-633 RT150 ................ Special Tools Guide ................................................ ............ 052-901 Engine: John Deere ......... Parts Manual - T6068TF ................................. 194-725 .... 053-049 John Deere ......... Operators Manual - T6068TF ................................. ............ 054-020 John Deere ......... Service (Shop) Manual - T6068TF ......................... ............ 055-020 John Deere ......... Parts Manual - T6068TF150 ........................... 196-321 .... 053-061 John Deere ......... Operators Manual - T6068TF150 ........................... ............ 054-049 John Deere ......... Service (Shop) Manual - T6068TF150 ................... ............ 054-049

Filters Engine: Air Filter Parts Ass’y ........................................................................................... 194-727 Element (primary) ................................................................................ 194-751 Element (secondary) ........................................................................... 194-752 Air Pre-Cleaner (4.000”) ..................................................................................... 194-729 Oil Filter Element (spin-on) - John Deere (T6068TF) ......................................... 194-815 Element (spin-on) - John Deere (T6068TF150) .................................. 195-873 Fuel Filter Element (water trap, spin-on) - John Deere ...................................... 159-231 Fuel Strainer (04H) ............................................................................................. 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ....................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) ............................................... 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ...................................... 190-052

VER.02

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ID0040564

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