Ditch Witch RT125 Deutz® TCD3.6L4 Parts Manual 053-2890 PDF

RT125 Deutz® TCD3.6L4

Parts Manual

Issue 14, volume 1 of 2

053-2890

1

RT125

ISSUE NO. 14PL-04/23 For Replacement Copy Order P/N 053-2890

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: RT125

Copyright 2016, 2017, 2018, 2019, 2021, 2022, 2023 by The Charles Machine W orks, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS __________________________ Volume 1 Decals Decal Location ........................................... 10

Engine Components Air Barriers .......................................... 36, 38 Air Filter Sub........................................ 50, 52 Aux Pressure Tank ..................................... 28 Cooler Engine Mounting ........................... 32 Cooler Mounting ....................................... 34 Cooler Plumbing ........................................ 24 DEF/Coolant Lines ..................................... 54 Exhaust Mounting ......................... 42, 44, 46 Exhaust Sensors ........................................ 40 Exhaust Sub – T4F ................................ 16, 18 Fan Mount ................................................ 22 Front Engine Mount .................................. 20 Fuel Plumbing ........................................... 56 Oil Service ................................................. 58 RAD, CAC & Fuel Cooler Plumbing............. 26 Shroud Ring & Guard ................................ 30 Venturi Exhaust ......................................... 48

Power Train Axle – Bevel Gear/Pinion Set Steerable/Rigid ..... 82 Axle – Diff Lock Steerable/Rigid ....................... 90 Axle – Differential Rigid ................................. 92 Axle – Differential Steerable ........................... 94 Axle – Double Joint Steerable ......................... 84 Axle – Housing Rigid ..................................... 98 Axle – Housing Steerable ............................... 88 Axle – Reduction Gears Rigid ........................ 102 Axle – Swivel Housing & Steering Cyl. ............... 86 Axle – Wheel Hub/Reduction Gear Steerable ..... 96 Axle – Wheel Hub Rigid ............................... 100 Axle, Front ................................................. 80 Axle Mount ............................................... 62 Axle, Rear – No Tilt/Rigid .............................. 70 Axle, Rear – No Tilt/Steer ............................. 68 Axle, Rear – Tilt/Rigid .................................. 66 Axle, Rear – Tilt/Steer .................................. 64

Driveline ................................................... 78 Gearbox Assembly .................................... 76 Gearbox Brake .......................................... 72 Master Cylinder/Floor Cover .................... 74 Steering Sensor Assembly ....................... 104 Wheel & Tire ........................................... 106

Frame Components Backfill Blade Mounting .......................... 110 Backfill Blade Pivot ................................. 122 Battery Installation ................................. 116 Canopy/Headliner ................................... 148 Counterweight Assembly ........................ 124 Covers ..................................................... 150 Covers, Outer .................................. 138, 140 Engine Enclosure Mounting ............ 130, 132 Engine Enclosure Panels ................. 126, 128 Floor Mat ................................................ 142 Floor Plate .............................................. 144 Fuel Tank ................................................ 134 Fuel Tank Cover ...................................... 136 Hydraulic Tank Assembly ........................ 114 Hydraulic Tank Door ............................... 118 Inner Frame Air Barrier ........................... 120 Isolator Mounts ...................................... 146 Seat Assembly ......................................... 112

Cab A/C Hose Cover ....................................... 196 A/C Hose Routing.................................... 194 Access Panels/Covers ..................... 158, 160 Compressor Mounting ............................ 192 Condenser Mounting .............................. 188 Door – Left ............................................... 166 Door – Right ............................................. 168 Doors ...................................................... 164 Ducting ................................................... 172 Electrical ................................................. 178 Fan Installation – A/C Option ..................... 198 Glass ....................................................... 162 Headliner/Roof ....................................... 174 Heat/Air Components ............................. 170 ID0425792

6

CONTENTS __________________________ Heater Plumbing ..................................... 190 Insulation ........................................ 154, 156 Open Operator Station – Electrical ............ 184 Open Operator Station – Headliner/Roof ... 180 Open Operator Station – Service Panel ...... 182 Service Panels ......................................... 176 Washer Bottle ......................................... 186

Volume 2 Control Components Attachment Traverse .............................. 230 Axle Lock ................................................. 222 BFB/Reel Winder ..................................... 238 Combo Switch Controls ........................... 226 Console Assembly, Center ....................... 206 Console Assembly, Steering .................... 202 Console, Seat Left ................................... 204 Console, Seat Right ................................. 210 Console Support, Right............................ 208 Frame Tilt ................................................ 220 Ground Drive Controls – Hydrostat ........... 214 Ground Drive Pedal ................................. 212 Plow Switch Controls .............................. 224 Rear Steer ............................................... 218 Reel Carrier ............................................. 236 Saw Stabilizer .......................................... 232 Speed Range/Dig Drive Select ................. 216 Trench Cleaner Switch Controls .............. 234 Trencher/Saw Lift .................................... 228

Gearbox Hydraulics ......................... 256, 258 Lift Arm ................................................... 246 Pilot Valve Service Parts.......................... 274 Power Beyond Hydraulics ....................... 254 Pump Hydraulic Assembly ...................... 270 Pump Mount/Rear Eng. Support. ........... 268 Schematic ............................................... 242 Steering Hydraulics ................................. 250 Steering Relief/Filter Valve Service ......... 276

Electrical Cables, Alternator and Preheat............... 314 Cables, Battery........................................ 316 Cables, Seat Ground ............................... 322 Diagnostic Connector Mount .................. 292 Engine and Frame Controller Mount ...... 290 Harness, Engine/Aftertreatment .... 306, 308 Harness, Frame/BFB Controller ...... 310, 312 Harness, Open Station/Cab..................... 304 Harness, Seat .......................................... 298 Harness, Seat Console Left ..................... 302 Harness, Seat Console Right ................... 300 Harness Support ..................................... 318 Horn Mount ............................................ 296 Light Kit ................................................... 294 Seat Base Ground ................................... 320 Schematic ............................................... 286 Telematics .............................................. 288

Accessories Hydraulics Aux Relief/Filter/Dump Valve Service ..... 278 Auxiliary Hydraulics ................................. 252 Backfill Blade ........................................... 244 Backfill Blade Valve Service ..................... 282 Charge Hydraulics ................................... 248 Cooler Pump Supply ................................ 262 Cylinders – 2” x1.25” ................................. 272 Diff Lock Hose Assembly ......................... 260 Frame Tilt/Rear Steer Valve Service ........ 280 Front Steering Hose ................................ 264 Gear Pump Assembly .............................. 266

Auxiliary Manifold................................... 334 Backfill Blade Cylinder Guard .................. 332 Backup Alarm.......................................... 330 Exhaust Stack Cover ................................ 328 Extended Weight Rack Kit ....................... 336 Hydraulic Cab Isolators ........................... 340 Soft Cab .................................................. 326 Weight Rack Kit....................................... 338 Weight Mounted Tape Dispenser ........... 342

ID0425792

7

CONTENTS __________________________ Miscellaneous Filters ...................................................... 352 Optional Kits............................................ 352 Related Publications................................ 352 Replacement O-Ring Chart ...................... 351 Torque Information ................................. 346 Warranty Registration ............................. 354

ID0425792

8

9

DECALS

10

DECAL LOCATION RT125

1 9 5 8 6

4

11 18 16 14 12

22 20

3

42 24

30

28

43

27 15

2 17 18

10

21

29

8 18 13 22 26

2

7 23 19

10

18

11

ID0384129

11

DECAL LOCATION RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

270-6912 274-318 270-6911 270-6738 270-7058 700-097 270-6857 270-6703 275-449 270-6864 270-6957 270-6964 270-5742 270-6689 270-8540 270-5131 270-5127 270-7018 270-2318 270-2040 270-6864 270-6978 701-185 270-6858 701-303 270-6406 270-6368 270-6968 700-143 273-475 270-8213

DESCRIPTION

REMARKS

RT125 SERVICE DECAL KIT

270-6435 1 4 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1

SWITCH PLATE TIE DOWN WARNING ONE CALL NOTIFICATION ISO LOGO FORWARD / NEUTRAL / REVERSE CAUTION HOT PARTS ISO DIESEL FUEL-ISO LOGOTYPE LOGO PLACARD LUBRICATION CHART ISO RT125 MODEL ID NOTICE ELECTRICAL SYSTEM ISO WARNING EXPLOSION POSSIBLE ISO FUSE/RELAY BLOCK FUSE/RELAY BLOCK BATTERY DISCONNECT BATTERY NOTICE BATTERY DISCONNECT ISO CAUTION CRUSHING WEIGHT ISO OPERATOR’S MANUAL RESERVOIR (THF) ISO NOTICE COOLANT ISO WARNING SINGLE OPERATOR ISO DIESEL FUEL - ISO WARNING ROLLOVER ISO OPERATOR MANUAL REPLACEMENT DIESEL EXHAUST FLUID HYDRAULIC OIL LEVEL ISO WARNING READ MANUAL ISO RED HI VIS 1.5” REFLECTORS 811 LOGO

SEE FOOTNOTE 1 SEE FOOTNOTE 4 SEE FOOTNOTE 1

USE WITH HARNESS 215-2685 USE WITH HARNESS 215-3402

SEE FOOTNOTE 1

SEE FOOTNOTE 4 LOCATE NEAR MANUAL BOX SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

FOOTNOTES

1 . NOT PART OF KIT 2 . PLACE ON OUTSIDE OF BUSSMAN COVER 3 . CAB OPTION ONLY 4 . PLACE ON BLACK PORTION OF FRONT GLASS WHEN USED IN CAB

10

ID0384129

12

DECAL LOCATION RT125

35

34A 34B 32A

29

31

32D

37

41 32C

32B

38A 33

38B

32E

40

36

10

ID0384129

13

DECAL LOCATION RT125 REF PART NO. NUMBER

31 270-6825 32 270-6771

33 270-6836 34 270-6599 35 36 37 38

270-6776 270-7585 270-6686 270-6777

39 40 41 42 43 44

270-7182 270-6826 270-6872 700-009 270-6773 270-7837

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

GROUND DRIVE CONTROL A. THROTTLE B. AXLE LOCK C. IGNITION D. HORN E. ENGINE OVERRIDE DIG/DRIVE A. CRUISE DIAL B. CRUISE ON/OFF REEL WINDER/BFB CONTROL PRESSURIZATION FAN DECAL FRAME TILT A. REAR STEER LEFT/RIGHT B. REAR STEER ON/OFF LIGHTS AND WIPER SWITCHES ATTACHMENT SPEED CONTROL PARKING BRAKE CAUTION WEAR HEARING PROTECTION PATENT HFC REGULATION 1.47kg

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 4 SEE FOOTNOTE 3. APPLY BY AC COMPRESSOR

FOOTNOTES

1 . NOT PART OF KIT 2 . PLACE ON OUTSIDE OF BUSSMAN COVER 3 . CAB OPTION ONLY 4 . PLACE ON BLACK PORTION OF FRONT GLASS WHEN USED IN CAB

10

ID0384129

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

EXHAUST SUB T4F

RT125/RT125Q BEGINS WITH S/N_______ & INCLUDES S/N_______

9

15

5 17

12

8

4 3

16

2 18

4 5

7 15 1

5

7

1

1

15

5

4

4

15

14

11 4

10

4

17

13

17 6 1

02

ID0694380

17

EXHAUST SUB T4F

RT125/RT125Q BEGINS WITH S/N_______ & INCLUDES S/N_______ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

105-1639 19 FLG BOLT (M8 - 1.25 X 25MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 106-163 2 FLG SCREW (M8-1.25 X 30MM) 106-386 25 FLG LOCKNUT (M8-1.25) 195-1955 4 V-BAND CLAMP (101.4 MM) 195-1956 1 V-BAND CLAMP (91 MM) 195-1970 2 DOC MOUNTING BRACKET 195-2117 1 SCR TRANSITION TUBE 195-2191 1 BLANKET, TRANSITION EXHAUST TUBE 195-2962 1 EXHAUST TUBE - FLEX 300-0496 1 DOC MOUNT ANGLE PLATE 300-0696 1 TRANSITION TUBE SUPPORT 362-2171 1 BLANKET, FLEX/DOC JOINT 500-1246 2 CLAMP, DEUTZ SCR BODY 500-2468 4 GASKET, DEUTZ EXHAUST 500-2696 1 TUBE, DEUTZ MIXING 500-2701 1 HARDWARE, DEUTZ SCR BOLT FLANGE MOUNTING 500-2702 1 GASKET, SCR BOLT FLANGE

REMARKS

TORQUE TO 12 N·M TORQUE TO 7 N·M/NUT REPLACEMENT P/N 500-2724 TORQUE BODY BAND CLAMP HARDWARE TO 18N·M

TORQUE BODY BAND CLAMP HARDWARE TO 20 N·M TORQUE BOLT FLANGE HARDWARE TO 38 N·M

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0694380

18

EXHAUST SUB T4F

RT105/RT125/RT125Q ENDS WITH S/N_______& EXCLUDES S/N_______

10

15

5 18

12

9

4 3

17

2 19

7 1 1

1

14

11 4

8

4

13

6

1 16

18 18

07

ID0355495

19

EXHAUST SUB T4F

RT105/RT125/RT125Q ENDS WITH S/N_______& EXCLUDES S/N_______ REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

105-1639 19 FLG BOLT (M8 - 1.25 X 25MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 106-163 2 FLG SCREW (M8-1.25 X 30MM) 106-386 25 FLG LOCKNUT (M8-1.25) 195-1955 5 V-BAND CLAMP (101.4 MM) 195-1956 1 V-BAND CLAMP (91 MM) 195-1970 2 DOC MOUNTING BRACKET 195-2116 1 FLEX TUBE 195-2117 1 SCR TRANSITION TUBE 195-2191 1 BLANKET, TRANSITION EXHAUST TUBE 300-0496 1 DOC MOUNT ANGLE PLATE 300-0696 1 TRANSITION TUBE SUPPORT 362-2171 1 BLANKET, FLEX/DOC JOINT 500-1246 2 CLAMP, DEUTZ SCR BODY 500-2468 5 GASKET, DEUTZ EXHAUST 500-2693 1 ELBOW, DEUTZ EXHAUST 3102 0980 500-2696 1 TUBE, DEUTZ MIXING 500-2701 1 HARDWARE, DEUTZ SCR BOLT FLANGE MOUNTING 500-2702 1 GASKET, SCR BOLT FLANGE

REMARKS

TORQUE TO 12 N-m TORQUE TO 7 N-m/ NUT REPLACEMENT P/N 500-2724 TORQUE BODY BAND CLAMP HARDWARE TO 18N-m

TORQUE BODY BAND CLAMP HARDWARE TO 20N-m

TORQUE BOLT FLANGE HARDWARE TO 38N-m

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0355495

20

FRONT ENGINE MOUNT RT105/RT125/RT125Q

3 1

2

3 1 9

4 5

4 8

8 7 6

04

ID0366881

21

FRONT ENGINE MOUNT RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-475 2 106-266 3 106-336 4 106-398 5 106-616 6 106-706 7 107-002 8 116-946 9 300-0551

2 WASHER (1/2") 4 FLG NUT (M10-1.50) 2 SCREW (M12-1.75 X 90MM) 4 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 55MM, 10.9) 2 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 4 FLG LK SCREW (M10-1.50 X 30MM, NLK) 2 ENGINE SHOCK MOUNT 1 FRONT ENGINE MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0366881

22

FAN MOUNT

RT105/RT125/RT125Q

PUMP PULLEY

1

1 4

2

8 6

5

04

3

7

ID0366936

23

FAN MOUNT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-091 2 106-063 3 106-255 4 106-892 5 107-096 6 194-193 7 195-2248 8 362-2050

8 LOCK WASHER (5/16") 4 SCREW (M8-1.25 X 40MM, 10.9) 4 WASHER (.406") 4 SCREW (M8-1.25 X 50MM) 4 LOCKNUT (M8-1.25, NLK) 1 FAN ADAPTER 1 FAN, 22.25" DIA 10 BLADE 1 FAN HUB CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0366936

24

COOLER PLUMBING RT125/RT125Q

16

13 13

8 A

18

8 B

15 7

10 8 C

"INLET" SEE COOLER PUMP SUPPLY HYDRAULICS

11

2

15

9

17 14 12

"COOLER"

5 07

3 6

"TANK"

19

4

1

ID0403033

25

COOLER PLUMBING RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

105-117 1 WASHER (5/16") 105-894 2 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 106-381 1 FLG LK SCREW (M8-1.25 X 25MM) 106-561 1 LOCKNUT (M8-1.25,PRV TRQ, CL10) 107-982 2 SCREW (M10 - 1.50 X 85MM, CL 10.9) 108-172 2 WASHER (1/2") ZP 110-030 9 CABLE TIE (1/16" TO 4") 115-733 86 ABRASION SLEEVE(SOLD PER FOOT) 150-4354 1 HOSE (16OFX90-32"-300) 150-4354 1 HOSE (16OFX90-32"-300) 150-5008 1 THERMAL BYPASS VALVE (140 F, 20 PSI BYPASS) 154-281 2 CONNECTOR (16S-16O) 154-287 2 CONNECTOR (16S-16O90) 154-340 1 REDUCER NUT (16OF) 154-359 2 RUN TEE (16S-16O-16O) 154-388 1 CONNECTOR (16S-16O45) 154-442 1 REDUCER STEM (10O) 159-756 1 HOSE (16OFX45-38"-200) 302-3299 1 SHEET, MOUNT BRACKET

REMARKS

A=32", B=29", C=29"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0403033

26

RAD, CAC, & FUEL COOLER PLUMBING RT125Q/RT125/RT105

2

15

.75 REMOVE THIS LOCATION ONLY

19 11

10 18 4

2

1

12

9

17 14

21 2

16

20 2

7

6 16

16 5

13

8 3

04

ID0426009

27

RAD, CAC, & FUEL COOLER PLUMBING RT125Q/RT125/RT105 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

DESCRIPTION

105-1342 1 T-BOLT CLAMP (2.63" TO 2.94") 105-1486 8 T-BOLT CLAMP (2.12" TO 2.44") 115-733 20 ABRASION SLEEVE (SOLD PER FT) 155-164 1 S/O COUPLER (04N-05H90) 157-931 1 CONNECTOR (04N-06H) 195-1693 1 HOSE, 2.00 - 1.75 REDUCER 195-1698 1 HOSE, UPPER RADIATOR 195-1699 1 HOSE, LOWER RADIATOR 195-2121 1 TUBE, CAC INLET 195-2122 1 TUBE, CAC OUTLET 195-2141 2 HOSE, 2" DIA X 45 DEG CHARGE AIR 195-2142 1 HOSE, 2 3/8" X 2" DIA CHARGE AIR REDUCER 195-2286 1 COOLER, HOC 195-2313 1 COOLER, RADIATOR RT120/Q T4F 195-2348 1 COOLER, CHARGE AIR 318-890 5 T-BOLT CLAMP (1.75"-2.00") 514-077 1 CONNECTOR (06N-06O) 514-230 1 CONNECTOR (06N-06O90) 195-2285 1 COOLER, HOC/FUEL 195-1697 1 TUBE, RADIATOR 195-1452 4 BULK HOSE (1-3/4 ",SOLD PER 1")

REMARKS

TIGHTEN TO 60 IN-LBS APPLY 567 LOCTITE TO THREADS APPLY 567 LOCTITE TO THREADS

APPLY 567 LOCTITE TO THREADS APPLY 567 LOCTITE TO THREADS USE 195-2529 ON RT105 W/AC OPTION INSTEAD OF 195-2285 SEE FOOTNOTE 1; DO NOT INSERT MORE THAN 1.5 INCHES INTO 195-2142 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NOT USED ON RT105 W/AC-SEE RT105M (W/A/C) COOLER PLUMBING/HOSE RETENTION

NOTE:

04

ID0426009

28

AUX PRESSURE TANK RT125/RT125Q/RT105

12 5 5

14

6

21

3

2

18

17 15

3

2 6

7 20

11 15

8

2

1

5

4 13

9

16

19

3 2

03

10

ID0425999

29

AUX PRESSURE TANK RT125/RT125Q/RT105 REF PART NO. NUMBER

QTY

1 105-1729 2 106-162 3 106-386 4 110-026 5 110-249 6 110-259 7 110-549 8 111-084 9 116-751 10 116-789 11 150-1938 12 150-2613 13 150-2613 14 150-2613 15 155-164 16 195-1868 17 300-0200 18 300-0250 19 301-7826 20 362-2070 21 362-2071

1 WASHER, 14MM X 20MM CRUSH 8 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 7 FLG LOCKNUT (M8-1.25) 2 WORM CLAMP (1/2" TO 1-1/4") 5 WORM CLAMP (1/4" TO 5/8") 2 BOLT-ON CLAMP (.625") 1 SIGHT GAUGE (12N) 1 RADIATOR CAP (16 PSI) 17 BULK HOSE (3/4",SOLD PER FT) 5 RUBBER EDGE TRIM 1/8" (FT) 1 TEE (12S-12H-14Mx1.5) 45 HOSE, BULK (5/16" COOLANT/HEATER) 21 HOSE, BULK (5/16" COOLANT/HEATER) 32 HOSE, BULK (5/16" COOLANT/HEATER) 2 S/O COUPLER (04N-05H90) 1 SENSOR, COOLANT LEVEL 1 WELDMENT, EXPANSION TANK 1 SHEET, FRONT TANK MOUNT 1 BRACKET 1 INSULATION, PRESSURE TANK TOP WRAP 1 INSULATION, PRESSURE TANK BACK WRAP

DESCRIPTION

REMARKS

CONNECTS TO WATERPUMP ON THE FRONT OF THE ENGINE

CONNECTS TO ENGINE CROSSOVER TUBE CONNECTS TO TOP OF RADIATOR

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0425999

30

SHROUD RING & GUARD RT125Q/RT125/RT105

8 1

9 6

1

4

3

7 6 4

10 5

SEE FOOTNOTE 1

2

1 2 11

03

ID0426053

31

SHROUD RING & GUARD RT125Q/RT125/RT105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

3 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG LOCKNUT (M8-1.25) 2 WASHER (M8) 1 CLIP NUT (M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 FAN GUARD 1 BFB CONTROLLER MOUNT 1 SHEET, RETAINER CLIP 1 COOLER BOX 1 AIR BARRIER (BOTTOM)

106-162 106-381 106-386 106-389 106-551 106-561 195-2263 300-0601 300-0616 300-0729 362-2018

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. USE 300-10517 WITH OPEN STATION UNITS. USE 300-0715 W/AC OPTION.

NOTE:

03

ID0426053

32

COOLER ENGINE MOUNTING RT125Q/RT125/RT105

2

8

1

12 10 6

1 5 6

6 5

6

3

5

1

9

11 1 2

3 1

4

7

4

11

1

2 02

ID0426051

33

COOLER ENGINE MOUNTING RT125Q/RT125/RT105 REF PART NO. NUMBER

QTY

1 105-069 2 105-894 3 106-142 4 106-163 5 106-164 6 106-386 7 106-387 8 106-390 9 106-628 10 116-128 11 195-1871 12 300-0401

12 WASHER (13/32" ID, 1-17/32" OD, 7GA) 6 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 4 SCREW (M10-1.50 X 65MM) 4 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M8-1.25) 2 FLG LOCKNUT (M10-1.50) 2 WASHER (M10) 2 SCREW (M10-1.50 X 60MM) 2 SHOCK MOUNT 4 ISOLATOR, 1.31OD X 1.25LG H MOUNT 80 1 TOP RADIATOR SUPPORT

DESCRIPTION

REMARKS

INSTALL FROM REAR ON TOP RADIATOR SUPPORT SEE F/N 1 INTALL INSIDE COOLER HOUSING

NOT SHOWN:

FOOTNOTES:

1. INSTALL FROM BOTTOM ON RADIATOR MOUNTS. INSTALL FROM TOP ON ENGINE MOUNT

NOTE:

02

ID0426051

34

COOLER MOUNTING RT125Q/RT125/RT105M

1

2 10 6

9

8

17

5

14 16

3

11 4

SEE FOOTNOTE 3

2 3 15

7

2

13 3

5

6 12

04

ID0426038

35

COOLER MOUNTING RT125Q/RT125/RT105M REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4 FLG BOLT (M8 - 1.25 X 25MM) 24 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 23 FLG LOCKNUT (M8-1.25) 4 CLIP NUT (M8-1.25) 17 SCREW (M8-1.25 X 12MM) 15 WASHER (M8) 1 COOLER, HOC 1 COOLER, RADIATOR RT120/Q T4F 1 COOLER, CHARGE AIR 1 SHEET, RAD MOUNT 1 SHEET, HOC/FUEL MOUNT 1 SHEET, HOC MOUNT 1 COOLER BOX 2 HINGE (3.00 X 17.62) 2 INSULATION 2 PANEL, AIR BARRIER 2 INSULATION, 2.75 TH

105-1639 106-162 106-386 106-551 107-519 107-629 195-2286 195-2313 195-2348 300-0428 300-0628 300-0661 300-0729 300-2795 362-1746 362-2068 362-2073

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q. PRIOR S/N RT125 & RT125Q USED 300-0154 BOTH SIDES (2X) 2. BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q; BEGINS WITH S/N___RT105M. PRIOR S/N RT125/RT125Q/RT105M USED 301-7815 3. RT105 USES 195-2529. RT125/RT125Q USE 195-2285

NOTE:

04

ID0426038

36

AIR BARRIERS

RT125Q/RT125/RT105M BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024

16

9 12 2

20

15

12

10

23 11

2

19

9

9 6

27

6

11

22 6 3

6

1 2

14 9 11

13 7

21

26

28

5 10

6 18 8

8

4

4

26 4 25

07

17 24

6

ID0440711

37

AIR BARRIERS

RT125Q/RT125/RT105M BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024 REF PART NO. NUMBER

QTY

1 105-089 2 105-117 3 105-1639 4 105-1757 5 105-264 6 106-162 7 106-381 8 106-386 9 106-389 10 106-551 11 106-561 12 106-991 13 116-203 14 300-0161 15 300-0630 16 300-0631 17 300-0665 18 300-0666 19 362-1891 20 362-2021 21 362-2063 22 362-2072 23 362-2172 24 362-2173 25 300-0764 26 362-2211 27 300-0763 28 300-0566

4 LOCKNUT (5/16-NC, GR A, PRV TQ) 10 WASHER (5/16") 2 FLG BOLT (M8 - 1.25 X 25MM) 4 GROMMET (1-3/4") 2 WASHER (3/8") 22 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 10 FLG LK SCREW (M8-1.25 X 25MM) 16 FLG LOCKNUT (M8-1.25) 10 WASHER (M8) 8 CLIP NUT (M8-1.25) 9 LOCKNUT (M8-1.25,PRV TRQ, CL10) 6 FLG LK SCREW (M8-1.25 X 20MM, CL8.8 NLK) 1 GROMMET (9/16") 1 SHEET, SHROUD BASE DOOR 1 SHEET, TOP AIR BARRIER BACKER 1 PRESSURE SENSOR MOUNT 1 SIDE COOLER BARRIER MOUNT LH 1 SIDE COOLER BARRIER MOUNT RH 1 LOWER RADIATOR AIR BARRIER 1 AIR BARRIER (TOP) 1 PANEL, SHROUD FLOOR 1 INSULATION, RADIATOR TOP TANK CAP 1 PANEL, AIR BARRIER RH 1 PANEL, AIR BARRIER LH 1 SHEET, AIR BARRIER BACKER LH 2 SHEET, LOWER AIR BARRIER (W/O AC) 1 SHEET, AIR BARRIER BACKER RH 1 SHEET, COOLER FLOOR SEAL KEEPER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE WITH RT105; SEE COOLER PLUMBING FOR RT125/RT125Q

NOT SHOWN:

FOOTNOTES:

1. BEGINS W/ S/N____ & USE OF 300-0729 COOLER BOX; PRIOR S/N USE 118-173

NOTE:

07

ID0440711

38

AIR BARRIERS

RT125Q/RT125/RT105 ENDS WITH S/N______

9

17

11

2

25

16

12

23

11 9

22

20 10

7

13

7

1

7

27

28 3 14 7

26 15

9

28

11

19

4

8 10

6

11 18 24

03

21

5

ID0426131

39

AIR BARRIERS

RT125Q/RT125/RT105 ENDS WITH S/N______ REF PART NO. NUMBER

QTY

1 105-089 2 105-117 3 105-1639 4 105-1757 5 105-1917 6 105-264 7 106-162 8 106-386 9 106-389 10 106-551 11 106-561 12 106-991 13 118-173 14 300-0161 15 300-0566 16 300-0630 17 300-0631 18 300-0665 19 300-0666 20 301-9388 21 301-9389 22 362-1891 23 362-2019 24 362-2020 25 362-2021 26 362-2063 27 362-2072 28 362-2164

4 LOCKNUT (5/16-NC) 10 WASHER (5/16") 2 FLG BOLT (M8 - 1.25 X 25MM) 1 GROMMET (1-3/4") 3 GROMMET, 1.5 ID X 2 GD 2 WASHER (3/8") 26 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 15 WASHER (M8) 8 CLIP NUT (M8-1.25) 16 LOCKNUT (M8-1.25,PRV TRQ,10.9) 6 FLG LK SCREW (M8-1.25 X 20MM) 1 GROMMET (9/16") 1 SHEET, SHROUD BASE DOOR 1 SHEET, COOLER FLOOR SEAL KEEPER 1 SHEET, TOP AIR BARRIER BACKER 1 PRESSURE SENSOR MOUNT 1 SIDE COOLER BARRIER MOUNT LH 1 SIDE COOLER BARRIER MOUNT RH 1 BRACKET (RIGHT) 1 BRACKET (LEFT) 1 LOWER RADIATOR AIR BARRIER 1 AIR BARRIER (RIGHT) 1 AIR BARRIER (LEFT) 1 AIR BARRIER (TOP) 1 PANEL, SHROUD FLOOR 1 INSULATION, RADIATOR TOP TANK CAP 2 SHEET, HOC LOWER AIR BARRIER SEAL

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1) BEGINS WITH S/N___. 115-320 ENDS WITH S/N___. RT105 USE 4 & RT125/Q USE 3 2) BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q. PRIOR S/N RT125 & RT125Q USED 362-1913 LH & 362-1914 RH

NOTE:

03

ID0426131

40

EXHAUST SENSORS RT105/RT125/RT125Q

10

11

8

14 21

12 6

1 4

7

16

17 19

2 13 20 9

5

7 3 18

15

09

ID0370721

41

EXHAUST SENSORS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-085 2 105-1104 3 105-1778 4 105-856 5 106-381 6 106-385 7 106-386 8 107-095 9 110-126 10 215-1678 11 362-2383 12 500-1245 13 500-1251 14 500-2561 15 500-2562 16 500-2563 17 500-2564 18 500-2692 19 500-2695 20 500-2696 21 500-2699

2 LOCKNUT (1/4"-NC, GR A, PRV TQ) 1 ABRASION SLEEVE (1.00" X 17") 2 SCREW(#12-24 X 1.25" HWH SLF-DRILL TEK5) 2 BOLT (1/4-NC X 1 1/4") 1 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG LOCKNUT (M6-1.00) 3 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 16MM) 1 BOLT-ON CLAMP (1/2") 1 CONNECTOR MOUNT 1 BAR, AMBIENT SENSOR MOUNT 1 SENSOR, DEUTZ AMBIENT TEMPERATURE 1 HOSE, DEUTZ PRESSURE LINE 1 DEUTZ, EXHAUST TEMP SENSOR 1 DEUTZ, EXHAUST SENSOR 1 SENSOR, DEUTZ NOX UPSTREAM 1 SENSOR, DEUTZ PRESSURE 1 SENSOR, DEUTZ NOX DOWNSTREAM 1 DOSING MODULE 1 TUBE, DEUTZ MIXING 1 BOLT, DOSING MODULE MOUNTING

DESCRIPTION

REMARKS

SEEN FOOTNOTE 2 DEUTZ P/N 0421 0188, SEE FOOTNOTE 1 DEUTZ P/N 0421 6425, SEE FOOTNOTE 1 DEUTZ P/N 0421 9803 DEUTZ P/N 0421 9378, SEE FOOTNOTE 1 DEUTZ P/N 0421 9804 SERVICE P/N SEAL RING 500-2743 TORQUE TO 8 N-M

NOT SHOWN:

FOOTNOTES:

1. APPLY ANTI-SEIZE TO THREADS BEFORE INSTALLING 2. DEUTZ P/N 0460 2269, CUT HOSE TO 19", CLAMP SERVICE P/N 500-2700

NOTE:

09

ID0370721

42

EXHAUST MOUNTING

RT125/RT125Q BEGINS WITH S/N_______ & INCLUDES S/N_______

3

9

19

8

4

18 14

9

3 7

6

4 15 14 7

15

25

24

1

13 22 4 13

11

11 12

9 3

23

2

3 10

21 16

02

17

20

5 APPLY KOPR-KOTE TO UNDERSIDE OF HEAD & ALSO TO THREADS NOTE WASHER ORIENTATION

4 ID0694442

43

EXHAUST MOUNTING

RT125/RT125Q BEGINS WITH S/N_______ & INCLUDES S/N_______ REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1639 2 FLG BOLT (M8 - 1.25 X 25MM) 2 105-1795 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 3 105-1893 12 WASHER, 10MM CAM DEFLECTING LARGE OD 4 105-1894 7 WASHER, 12MM CAM DEFLECTING LARGE OD 5 105-1896 2 FLG SCREW (M12-1.75 X 35MM) 6 105-1897 1 FLG SCREW (M10-1.50 X 20MM) 10.9 ZP 7 105-1898 4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP 8 105-1899 1 FLG SCREW (M12-1.75 X 60MM) 10.9 ZP 9 105-1904 7 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP 10 105-1912 4 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 11 106-162 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 12 106-382 2 FLG LK SCREW (M10-1.50 X 20MM) 13 106-386 6 FLG LOCKNUT (M8-1.25) 14 106-496 6 FLG SCREW (M12-1.75 X 35MM) 15 106-709 6 FLG LK NUT (M12-1.75) 16 106-806 2 FLG LK SCREW (M12-1.75 X 25MM) 17 300-0587 1 SHEET, MOUNT BRACKET 18 300-0743 1 DOC/SCR MOUNT 19 300-0748 1 POST, UPRIGHT SUPPORT 20 300-0751 1 PLATE, EXHAUST COVER BASE 21 303-4356 1 REAR SCR/DOC SUPPORT 22 303-4357 1 SHEET, COVER BRACE 23 303-4358 1 EXHAUST COVER 24 362-2165 1 INSULATION, EXHAUST ELBOW BRACKET 25 362-2166 1 INSULATION, EXHAUST ELBOW INNER

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121 N-M. 2. APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73 N-M.

NOTE:

02

ID0694442

44

EXHAUST MOUNTING

RT105M/RT125/RT125Q BEGINS WITH S/N_______/ENDS WITH S/N_______& EXCLUDES S/N_______

3

9

21

8

4 9

20

14

3

7

6

4 15 14

1

7 25

15

24 13

18 4

17 13

11

11

12

9 3

23

2 16

07

3 10

19 22

APPLY KOPR-KOTE TO 5 UNDERSIDE OF HEAD & ALSO TO THREADS NOTE WASHER ORIENTATION

4 ID0434454

45

EXHAUST MOUNTING

RT105M/RT125/RT125Q BEGINS WITH S/N_______/ENDS WITH S/N_______& EXCLUDES S/N_______ REF PART NO. NUMBER

QTY

1 2 3 4 5

105-1639 105-1795 105-1893 105-1894 105-1896

2 FLG BOLT (M8 - 1.25 X 25MM) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 12 WASHER, 10MM CAM DEFLECTING LARGE OD 7 WASHER, 12MM CAM DEFLECTING LARGE OD 2 FLG SCREW (M12-1.75 X 35MM)

6

105-1897

1 FLG SCREW (M10-1.50 X 20MM) 10.9 ZP

7

105-1898

4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP

8

105-1899

1 FLG SCREW (M12-1.75 X 60MM) 10.9 ZP

9

105-1904

7 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP

10 105-1912

4 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP

11 106-162 12 106-382 13 106-386 14 106-496 15 106-709 16 106-806 17 300-0587 18 300-0588 19 300-0738 20 300-0743 21 300-0748 22 300-0751 23 300-0753 24 362-2165 25 362-2166

4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LK SCREW (M10-1.50 X 20MM) 6 FLG LOCKNUT (M8-1.25) 6 FLG SCREW (M12-1.75 X 35MM) 6 FLG LK NUT (M12-1.75) 2 FLG LK SCREW (M12-1.75 X 25MM) 1 SHEET, MOUNT BRACKET 1 SHEET, COVER BRACE 1 REAR SCR/DOC SUPPORT 1 DOC/SCR MOUNT 1 POST, UPRIGHT SUPPORT 1 PLATE, EXHAUST COVER BASE 1 EXHAUST COVER 1 INSULATION, EXHAUST ELBOW BRACKET 1 INSULATION, EXHAUST ELBOW INNER

DESCRIPTION

REMARKS

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m

SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0578 SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0634 SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0406 SEE FN 2; SERIAL NUMBERS PRIOR TO THOSE IN FN 2 USED 300-0669 SEE FN 2; SERIAL NUMBERS PRIOR TO THOSE IN FN 2 USED 300-0477 BEGINS WITH S/N_______ BEGINS WITH S/N_______

NOT SHOWN:

FOOTNOTES:

1) BEGINS W/ S/N- RT105M_______, RT125_______, RT125Q_______ 2) BEGINS W/ S/N- RT105M_______, RT125_______, RT125Q_______

NOTE:

07

ID0434454

46

EXHAUST MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_____

15 18 2

11

14

3

23 8

14

13

12

4

8 1

2 19

9

12

7 22 3

21

19

7

5

5

6

14

2

16

2

12

10

20 24

08

APPLY KOPR-KOTE TO UNDERSIDE OF HEAD & ALSO TO THREADS NOTE ORIENTATION

17

3 ID0373962

47

EXHAUST MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_____ REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1639 2 FLG BOLT (M8 - 1.25 X 25MM) 2 105-1776 12 WASHER, 10MM CAM DEFLECTING 3 105-1777 4 WASHER, 12MM CAM DEFLECTING 4 105-274 1 SCREW (M10-1.50 X 20MM, 10.9) 5 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 6 106-382 2 FLG LK SCREW (M10-1.50 X 20MM) 7 106-386 6 FLG LOCKNUT (M8-1.25) 8 106-496 6 FLG SCREW (M12-1.75 X 35MM) 9 106-547 1 SCREW (M12-1.75 X 40MM,10.9) 10 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 11 106-708 1 SCREW (M12-1.75 X 60MM, 10.9) 12 106-709 8 FLG LK NUT (M12-1.75) 13 107-003 3 FLG LK SCREW (M12-1.75 X 35MM) 14 107-612 7 SCREW (M10-1.50 X 30MM, CL10.9) 15 107-661 2 FLG LKNUT (M10-1.50, PRV TRQ) 16 107-966 4 SCREW (M10-1.50 X 25MM) 17 107-996 2 HHCS M12-1.75 X 35MM,10.9 ZP 18 300-0406 1 POST, UPRIGHT SUPPORT 19 300-0477 1 EXHAUST COVER 20 300-0578 1 REAR SCR/DOC SUPPORT 21 300-0587 1 SHEET, MOUNT BRACKET 22 300-0588 1 SHEET, COVER BRACE 23 300-0634 1 DOC/SCR MOUNT 24 300-0669 1 EXHAUST COVER BASE

REMARKS

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0373962

48

VENTURI EXHAUST RT105/RT125/RT125Q

9

11

1 1

16

10

5

17

1

12 1

3

8 2 7

3

1

1

1

4 1

15

14 6

13 03

3

ID0397269

49

VENTURI EXHAUST RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

REMARKS

106-162 15 FLG SCREW (M8-1.25 X 20MM, GD8) 106-381 1 FLG LK SCREW (M8-1.25 X 25MM) 106-386 10 FLG LOCKNUT (M8-1.25) 106-387 1 FLG LOCKNUT (M10-1.50) 106-551 2 CLIP NUT (M8-1.25) 106-724 1 FLG SCREW (M10-1.50 X 25MM) 110-126 1 BOLT-ON CLAMP (1/2") 195-1955 1 V-BAND CLAMP (101.4 MM) 195-2360 1 STACK, EXHAUST 195-2421 1 EXHAUST OUTLET 196-214 2 U-BOLT CLAMP (4") 300-0613 1 SHEET, EXHAUST STACK MOUNT 300-0624 1 FRONT STACK SUPPORT 300-0626 1 REAR STACK SUPPORT 300-0627 1 SIDE STACK SUPPORT 300-0641 1 SHEET, STACK KEEPER 500-2468 1 GASKET, DEUTZ EXHAUST

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0397269

50

AIR FILTER SUB

24

RT105M/RT125/RT125Q BEGINS W/SN______

7

10 8

23

16 22

35

25

5 4

27

29 2 16

3 37 11

28 32

A

1 6

17

DETAIL A 30

26 18 10 31

33

14

20 34

36

15 6 04

6

37

19 21

13 ID0451545

51

AIR FILTER SUB

RT105M/RT125/RT125Q BEGINS W/SN______ REF PART NO. NUMBER

QTY

1 105-117 2 105-1358 3 105-828 4 105-830 5 105-833 6 106-162 7 106-163 8 106-380 10 106-386 11 106-561 13 107-078 14 107-135 15 108-156 16 110-391 17 118-324 18 156-241 19 194-147 20 194-148 21 194-761 22 195-2125 23 195-2260 24 195-2307 25 195-2369 26 215-2160 27 300-0399 28 300-0476 29 300-0640 30 300-0768 31 300-0772 32 300-0774 33 309-877 34 353-264 35 362-2168 36 362-2213 37 106-381

2 WASHER (5/16") 2 T-BOLT CLAMP (3.06" - 3.38") 1 FLG LK BOLT (1/2-NC X 3/4") 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 FLG LOCKNUT (1/2-NC) 7 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 3 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 7 FLG LOCKNUT (M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 SCREW (M8-1.25 X 90MM) 5 CLIP NUT (M8-1.25) 2 WASHER (5/16", TYPE A WIDE) 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 T-BOLT CLAMP (3.75" - 4.06") 1 STREET ELBOW (02N-02NF90) 1 ELEMENT (PRIMARY) 1 ELEMENT (SECONDARY) 1 DISCHARGE VALVE 1 HOSE, AIR INTAKE 1 INTAKE TUBE 1 INLET HOOD, METAL 1 INTAKE ELBOW (4.5") 1 AIR RESTRICTION SENSOR 1 TUBE, AIR INLET TRANSITION 1 AIR FILTER COVER 1 TUBE, AIR INLET RING 1 SHEET, AIR FILTER MOUNT BASE 1 FRONT AIR FILTER COVER 1 AIR FILTER COVER 1 MOUNTING BAND (9.330") 1 BOSS 1 INSULATION, AIR FILTER BARRIER 1 PANEL, AIR DEFLECTOR 6 FLG LK SCREW (M8-1.25 X 25MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FILTER ASSEMBLY 195-2261; INCLUDES HOUSING, PRIMARY FILTER, SECONDARY FILTER, DISCHARGE VALVE, AND CAP 2. 105-117 WASHER (5/16") AND 106-581 LOCKNUT MOUNT TO INSIDE OF 309-877 MOUNTING BAND (2X).

NOTE:

04

ID0451545

52

AIR FILTER SUB

RT105/RT125/RT125Q ENDS W/SN______

24

TRACTOR FRAME

7

23 2

15 35

22

1

29 16 17

4

16

32

11 28

27

3

10

26

25 11 6

2

33

18

5

8 9

30

20 19

5

8

36

5 10

13

31

34 5 14 12

21 FUEL TANK ID0355597

53

AIR FILTER SUB

RT105/RT125/RT125Q ENDS W/SN______ REF PART NO. NUMBER

QTY

1 105-003 2 105-117 3 105-1358 4 105-829 5 106-162 6 106-163 7 106-380 8 106-386 9 106-551 10 106-561 11 106-991 12 107-078 13 107-135 14 108-156 15 108-172 16 110-391 17 118-324 18 156-241 19 194-147 20 194-148 21 194-761 22 195-2125 23 195-2260 24 195-2307 25 195-2369 26 215-2160 27 300-0399 28 300-0430 29 300-0476 30 300-0500 31 300-0504 32 300-0640 33 309-877 34 353-264 35 362-2168 36 362-2213

1 FLG LOCKNUT (5/16-NC) 4 WASHER (5/16") 2 T-BOLT CLAMP (3.06" - 3.38") 1 FLG LK BOLT (1/2-NC X 1") 11 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 6 FLG LOCKNUT (M8-1.25) 4 CLIP NUT (M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 FLG LK SCREW (M8-1.25 X 20MM) 1 SCREW (M8-1.25 X 90MM) 3 CLIP NUT (M8-1.25) 2 WASHER (5/16") 1 WASHER (1/2") ZP 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 T-BOLT CLAMP (3.75" - 4.06") 1 STREET ELBOW (02N-02NF90) 1 ELEMENT (PRIMARY) 1 ELEMENT (SECONDARY) 1 DISCHARGE VALVE 1 HOSE, AIR INTAKE 1 INTAKE TUBE 1 INLET HOOD, METAL 1 INTAKE ELBOW (4.5") 1 AIR RESTRICTION SENSOR 1 TUBE, AIR INLET TRANSITION 1 SHEET, AIR FILTER MOUNT 1 AIR FILTER COVER 1 AIR FILTER COVER TOP 1 SHEET, AIR DEFLECTOR MOUNT 1 TUBE, AIR INLET RING 1 MOUNTING BAND (9.330") 1 BOSS 1 INSULATION, AIR FILTER BARRIER 1 PANEL, AIR DEFLECTOR

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

BEGINS WITH S/N_______ SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FILTER ASSEMBLY 195-2261; INCLUDES HOUSING, PRIMARY FILTER, SECONDARY FILTER, DISCHARGE VALVE, AND CAP 2. BEGINS WITH S/N_______; USE AS REPLACEMENT PART W/UNITS THAT IMPLEMENT PARTS PAGES ID0437912 & ID0440711

NOTE:

10

ID0355597

54

DEF/COOLANT LINES RT105M/RT125/RT125Q

3

14

8

35 4

DEF INLET

4

37 DEF INLET

41

DOSING MODULE CONNECTIONS

24 22

9

38

COOLING PORT 1

9 20 23

COOLING PORT 2

19 4

5

8

16 36 32 4

25

13

COOLING PORT 2 (TOP)

12

4

20

TO BARB ON BOTTOM OF RADIATOR

COOLING PORT 1 (BOTTOM)

34

5 2

6

31

11

15

1 7

18

33 30

4

26

29 "RETURN" 28 "INLET" 27 "PRESS"

21 17 39 40 10 SEE FOOTNOTE 2 13

ID0358259

55

DEF/COOLANT LINES RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-079 2 105-091 3 105-1465 4 105-1673 5 105-2185 6 105-293 7 106-161 8 106-162 9 106-386 10 107-078 11 107-519 12 110-648 13 117-412 14 117-608 15 117-713 16 117-993 17 118-096 18 118-268 19 150-1901 20 150-2490 21 150-3934 22 153-840 23 153-871 24 157-330 25 195-2130 26 195-2301 27 195-2411 28 195-2412 29 195-2413 30 215-1678 31 300-0431 32 500-1241 33 500-1248 34 500-1248 35 500-1248 36 500-1248 37 500-1248 38 500-1248 39 500-2723 40 500-2830 41 514-085

4 LOCK WASHER (1/4) 1 LOCK WASHER (5/16") 1 ABRASION SLEEVE (1.00" X 48") 12 WORM CLAMP (5/16" TO 7/8") 2 P-CLAMP (.625) 2 BOLT (1/2-NC X 3/4") 4 FLG SCREW (M6-1.00 X 20MM) 2 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 FLG LOCKNUT (M8-1.25) 3 SCREW (M8-1.25 X 90MM) 1 SCREW (M8-1.25 X 12MM) 1 CLAMP (.75") 1 ABRASION SLEEVE (1" X 34") 1 ABRASION SLEEVE (1.00" X 15") 1 ABRASION SLEEVE (1.00" X 76"") 1 ABRASION SLEEVE (1.00" X 23") 22 BULK TUBING (1/4",SOLD PER 1') 1 ABRASION SLEEVE (1.00" X 82") 1 FITTING (06H-08N) 2 CONNECTOR, SAE J2044 (06-06H) 2 FUEL CONNECTOR, SAE10, 90 DEG QUICK CONNECT 1 ADAPTOR (M220 X -08NF, SPECIAL) 1 S/O COUPLER (06N-06H90, BRS) 1 "NS" BR TEE (08N-08NF-08NF BRASS)" 1 S/O TEE (06H-06H-06H) 1 FILTER, INLINE VENT DEF TANK 1 HOSE, DEF HEATED PRESSURE 1 HOSE, DEF HEATED SUCTION 1 HOSE, DEF HEATED RETURN 3 CONNECTOR MOUNT 1 SHEET, SOLENOID VALVE MOUNT 1 VALVE, SOLENOID FOR TANK HEATING 83 HOSE, DEUTZ 3/8" COOLANT 73 HOSE, DEUTZ 3/8" COOLANT 42 HOSE, DEUTZ 3/8" COOLANT 21 HOSE, DEUTZ 3/8" COOLANT 13 HOSE, DEUTZ 3/8" COOLANT 31 HOSE, DEUTZ 3/8" COOLANT 1 DEF TANK HEAD 1 TANK, DEUTZ 10L DEF 1 REDUCER (08N-06NF)

DESCRIPTION

REMARKS

ATTACH TO COOLER FRAME

SEE FOOTNOTE 3

NOTE FLOW DIRECTION ON VALVE SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ORDERING QUANTITY OF 1 EQUALS 158" OF 500-1248 2. FILTER P/N 500-1247 3. CLAMP ATTACHES TO TOP RADIATOR SUPPORT 300-0401 NOTE:

13

ID0358259

56

FUEL PLUMBING RT125/RT125Q

TANK RETURN

25

TANK SUCTION

26 36

11

FUEL COOLER TOP PORT

29

9

38 2 41 10

FUEL TANK TANK SUCTION

5

6 4

ENGINE INLET 23 TANK RETURN

20

3

1 16 22 9

5 4

35

38

39

40

ENGINE RETURN

FUEL COOLER BOTTOM PORT

21

26 36 5

12 36

32

28 27

8 33

24

37

19 11

34

14

31 13 15

17

38

5

9

14 26

30

18 7 SEE FOOTNOTE 5

B

DETAIL B 17

LEFT FRAME PLATE (PRIMARY FILTER MOUNT) ID0391809

57

FUEL PLUMBING RT125/RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-003 3 FLG LOCKNUT (5/16-NC) 2 105-1142 99 BULK HOSE (3/8", SOLD PER FT) 3 105-117 3 WASHER (5/16") 4 105-1568 2 FIR TREE CABLE MOUNT 5 105-1673 5 WORM CLAMP (5/16" TO 7/8") 6 105-1933 26 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 7 105-1933 13 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 8 106-048 4 LOCKNUT (#10-24) 9 106-164 6 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 10 106-385 1 FLG LOCKNUT (M6-1.00) 11 106-387 7 FLG LOCKNUT (M10-1.50) 12 106-709 1 FLG LK NUT (M12-1.75) 13 106-712 1 FLG SCREW (M6-1.00 X 16MM, CL 10.9) 14 107-781 4 HEX SCREW (#10-24 X 5/8") 15 107-801 1 WASHER (M6, BLK) 16 110-030 1 CABLE TIE (1/16" TO 4") 17 118-217 12 SPIRAL WRAP (3/4" SOLD PER FT) 18 117-278 1 ABRASION SLEEVE (1.00" X 14") 19 117-672 1 ABRASION SLEEVE (1.00" X 20") 20 117-409 1 ABRASION SLEEVE (1.00" X 28") 21 117-168 1 ABRASION SLEEVE (1.00" X 80"") 22 117-986 1 ABRASION SLEEVE (1.00" X 120"") 23 105-1952 1 ABRASION SLEEVE (1.00" X 102"") 24 110-249 1 WORM CLAMP (1/4" TO 5/8") 25 150-1936 1 CONNECTOR (M16-1.50-06O) 26 150-2074 3 CONNECTOR (M16-8S) 27 150-5300 1 HOSE, 06OFX-BARE END-76"-225 FUEL 28 150-3934 1 FUEL CONNECTOR, SAE10, 90 DEG QUICK CONNECT 29 152-156 1 S/O COUPLER (06OFX90-06H) 30 195-1825 1 FILTER, FUEL PRIMARY DEUTZ TCD3.6L4 31 195-1826 1 FILTER, FUEL SECONDARY DEUTZ TCD3.6L4 32 195-418 2 LOCK WASHER (#10) 33 302-1817 1 SHEET, FILTER/PUMP MOUNT 34 302-1818 1 SHEET, PRIMARY FILTER MOUNT 35 500-1249 18 HOSE, DEUTZ BULK 1/2" FUEL W/J2044 36 514-297 3 S/O COUPLER (08S-08H90) 37 150-5299 1 HOSE, 06OFX-BARE END-116"-225 FUEL 38 105-2493 3 WORM CLAMP (5/16" TO 3/4", 5/16" BAND) 39 105-1356 1 BOLT-ON CLAMP (13/16") 40 105-1904 1 FLG SCREW (M10-1.50 X 30MM, CL 10.9) 41 110-373 1 BOLT-ON CLAMP (13/16")

REMARKS

INSTALL 15 INCHES FROM CUT END OF HOSE; USE TO RETAIN ITEM 20 QTY IN INCHES

REPLACEMENT FILTER; SEE FOOTNOTE 1 FOR OTHER SERVICE PARTS ITEM IS REPLACEMENT FILTER; SEE FOOTNOTE 2 FOR FILTER HEAD SEE FOOTNOTE 4 SEE FOOTNOTE 4

ATTACHES TO FRONT ENGINE MOUNT

NOT SHOWN:

FOOTNOTES:

1. 195-2402 FUEL FILTER HEAD (WITH WATER SEPERATOR) DEUTZ 3.6L4; 500-2744 WIF SENSOR; 500-2745 O-RING 2. 195-2401 FUEL FILTER HEAD (MAIN FILTER) DEUTZ 3.6L4 3. ELECTRIC LIFT PUMP P/N 500-2694 4. S/N'S BEFORE DWPR125QKL0000259 MUST REPLACE 302-1817 AND 302-1818 TOGETHER. 5. POSITION FUEL PUMP IN CLAMP WITH ELECTRICAL CONNECTION FACING FILTER.

NOTE:

17

ID0391809

58

OIL SERVICE

4 1

3

2

03

ID0401550

59

OIL SERVICE REF PART NO. NUMBER

QTY

1 110-057 2 195-2115 3 195-2333 4 195-585

1 1 1 1

DESCRIPTION

REMARKS

CLAMP (1/2") OIL FILL EXTENSION (3.00") DIPSTICK ASSEMBLY ENGINE OIL DRAIN

NOT SHOWN:

FOOTNOTES:

ENGINE OIL FILTER P/N 195-849 ENGINE OIL PRESSURE SENSOR 500-2444

NOTE:

03

ID0401550

60

NOTES:

ID0134963

61

POWERTRAIN

62

AXLE MOUNT RT105/RT125

2

9

2

13

3 6

8

7

3 7 11

12

10

1

4 14

16

5 12

04

15

ID0377305

63

AXLE MOUNT RT105/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 LEFT RT100/RT120 TILT CYLINDER MOUNT 4 SCREW (M24-3.00 X 260MM, 10.9) 4 WASHER (M24) 2 CLAMP PLATE 4 FLG NUT (M24-3.00, CL10) 1 RIGHT RT100/RT120 TILT CYLINDER MOUNT 2 TAPERED PIN (1.000" X 2..36") 2 TAPERED INSERT (1") 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 1 AXLE MOUNT, OPEN 8 FLG SCREW (M20-2.50X60MM,10.9) 8 FLG NUT (M20-2.50, CL 10) 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 1 AXLE MOUNT, CLOSED 2 ZERK (1/4-28 SAE-LT)

302-0142 107-089 106-625 307-303 106-489 302-0140 183-767 181-981 106-164 178-1000 301-4122 106-831 106-356 178-1001 301-4121 115-003

DESCRIPTION

REMARKS

USE LOCTITE 609

SEE FOOTNOTES 1, 2, & 3 USE LOCTITE 271 OR EQUIVALENT SEE FOOTNOTES 1, 2, & 3

NOT SHOWN:

FOOTNOTES:

1. FOR 160-455 STEERABLE AXLE CARRARO S/N 1409280 1008198 AND AFTER REQUIRES USE OF 178-1000 BRONZE BUSHING (4.923" ID, 5.500" OD) AND 178-1001 BRONZE BUSHING (4.726" ID, 5.500" OD).

2. FOR 160-455 STEERABLE AXLE CARRARO S/N 1409280 1008197 AND PRIOR REQUIRES USE OF 178-1003 OUTSIDE BUSHING (4.928" ID, 5.500" OD) AND 178-1004 INSIDE BUSHING (4.928" ID, 5.500" OD).

3. IF REPLACING 160-455 STEERABLE AXLE USE P/N'S 178-1000 BRONZE BUSHING (4.923" ID, 5.500" OD) AND 178-1001 BRONZE BUSHING (4.726" ID, 5.500" OD).

NOTE:

04

ID0377305

64

TILT/STEER REAR AXLE

220-2450 MOUNT LOCATION

RT105M/RT125

25 26 FRAME TILT/REAR STEER VALVE SEE AUXILIARY HYDRAULICS

29 24

38

23

37

5

33 35

PORT P6

34

31

7 PORT P5

12

2

8

13

3 9

7

14

15

36

4

11

30 PORT P4

19

10 PORT P3

16

6 32 1

20

5 10

4

18

21

17 SEE AXLE MOUNT

04

ID0377307

65

TILT/STEER REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 160-455 2 183-765 3 181-982 4 106-469 5 125-771 6 125-770 7 154-252 8 515-543 9 117-566 10 154-401 11 154-934 12 159-963 13 153-317 14 117-396 15 105-1750 16 105-003 17 152-146 18 515-041 19 154-364 20 154-934 21 154-276 23 215-2381 24 106-367 25 105-737 26 107-405 29 220-2450 30 153-317 31 150-4359 32 301-5954 33 150-4579 34 105-091 35 105-239 36 153-421 37 155-074 38 514-051

1 STERRABLE AXLE (26.22) 2 TAPERED PIN (31.7MM X 110MM) 2 TAPERED INSERT (1.25") 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.000") 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX-21"-3000) 1 ABRASION SLEEVE (1.25" X 11"") 2 CONNECTOR (04S-04O90, ORF) 1 HOSE (04OFX45-18"-3000) 2 CONNECTOR (06S-04O-040) 1 HOSE (04OFX45-35"-3000) 1 ABRASION SLEEVE (1.25" X 28") 2 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 2 FLG LOCKNUT (5/16-NC) 1 CONN (04O-08S) SHORT 1 HOSE (04OFX90S-20"-3000) 2 CONNECTOR (04O-06S90, ORF) 1 HOSE (04OFX45-18"-3000) 1 CONNECTOR (04O-08S90) 1 SINGLE CAN STICK HARNESS 2 SCREW (#6-32 X 1/2" PLPS SS) 2 WASHER 2 CLIP NUT (6-32) 1 CAN STICK DOUT x 2 W/ CAN BRIDGE 1 HOSE (04OFX45-35"-3000) 2 CYL (2.0" X 1.0" X 3.34") 1 RS CENTER PLATE 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 4 LOCK WASHER (5/16") 4 BOLT (5/16-NC X 4-1/2") 1 RUN TEE (08S-06O-06O) 1 PLUG (08S, SOC, FM) 1 BRANCH TEE (08S-06O-06O)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FOR NO TILT OPTION, REPLACE CYL 150-4359 WITH NO TILT BRACE 302-0194.

2. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

SEE ID0403232 AND ID0403255 FOR FRAME TILT AND REAR STEER SWITCH INSTALLATION

04

ID0377307

66

TILT/ RIGID REAR AXLE

220-2450 MOUNT LOCATION

RT105M/RT125

22

7

30

20

6

10

21 12

11

9

17 18

29

8

2 4

16

3 15

PORT P6

13 PORT P5

5

14

8

13

15

38 37 31 1 SEE AXLE MOUNT

34 33

PORT P3 & P4

36

04

35

FRAME TILT/ REAR STEER VALVE SEE AUXILIARY HYDRAULICS

ID0389402

67

TILT/ RIGID REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 160-456 2 150-4359 3 183-765 4 125-771 5 125-770 6 181-982 7 106-469 8 154-252 9 153-317 10 105-003 11 117-396 12 105-1750 13 154-401 14 153-317 15 159-963 16 154-934 17 515-543 18 117-566 20 220-2450 21 106-367 22 222-4740 29 107-405 30 215-2381 31 154-384 33 150-4579 34 105-091 35 105-239 36 153-421 37 155-074 38 514-051

1 RIGID PLANETARY AXLE (28.22) 2 CYL (2.0" X 1.0" X 3.34") 2 TAPERED PIN (31.7MM X 110MM) 2 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.000") 2 TAPERED INSERT (1.25") 2 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-35"-3000) 2 FLG LOCKNUT (5/16-NC) 1 ABRASION SLEEVE (1.25" X 28") 2 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 2 CONNECTOR (04S-04O90, ORF) 1 HOSE (04OFX45-35"-3000) 2 CONNECTOR (06S-04O-040) 1 HOSE (04OFX45-18"-3000) 1 HOSE (04OFX-21"-3000) 1 ABRASION SLEEVE (1.25" X 11"") 1 CAN STICK DOUT x 2 W/ CAN BRIDGE 2 SCREW (#6-32 X 1/2" PLPS SS) 2 WASHER, FLAT, #6 2 CLIP NUT (6-32) 1 SINGLE CAN STICK HARNESS 2 PLUG (06S) 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 4 LOCK WASHER (5/16") 4 BOLT (5/16-NC X 4-1/2") 1 RUN TEE (08S-06O-06O) 1 PLUG (08S, SOC, FM) 1 BRANCH TEE (08S-06O-06O)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FOR NO TILT OPTION, REPLACE CYL 150-4359 WITH NO TILT BRACE 302-0194.

2. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

04

ID0389402

68

NO TILT/STEER REAR AXLE RT105M/RT125

FRAME TILT/REAR STEER VALVE SEE AUXILIARY HYDRAULICS

2 19

20

6 1

"P5"&"P6 PORT P3

15 17

5

16

3

9 8

18 PORT P4

11 12

14 7

13 10 4

SEE AXLE MOUNT

12

03

ID0430184

69

NO TILT/STEER REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 TAPERED INSERT (1.25") 2 TAPERED PIN (31.7MM X 110MM) 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.000") 2 COMPOSITION BUSHING (1.25") 2 NO TILT BRACE 1 CONNECTOR (04O-08S90) 2 CONNECTOR (04O-06S90, ORF) 2 PLUG (06S) 1 CONN (04O-08S) SHORT 1 RS CENTER PLATE 1 STERRABLE AXLE (26.22) 1 HOSE (04OFX45-18"-3000) 1 HOSE (04OFX90S-20"-3000) 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 4 LOCK WASHER (5/16") 4 BOLT (5/16-NC X 4-1/2") 1 RUN TEE (08S-06O-06O) 1 PLUG (08S, SOC, FM) 1 BRANCH TEE (08S-06O-06O)

181-982 183-765 106-469 125-770 125-771 302-0194 154-276 154-364 154-384 152-146 301-5954 160-455 154-934 515-041 150-4579 105-091 105-239 153-421 155-074 514-051

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

03

ID0430184

70

NO TILT/RIDGID REAR AXLE RT105M/RT125

CONNECTS TO TANK FITTING SEE AUXILIARY HYDRAULICS CONNECST TO AUX PORT ON DUMP VALVE SEE AUXILIARY HYDRAULICS

ATTACHMENT T

3 10

CONNECTS TO T PORT ON PILOT VALVE SEE CHARGE HYDRAULICS

89

6

7

12 2 4

11 5 ATTACHMENT P

1

SEE AXLE MOUNT

04

ID0430187

71

NO TILT/RIDGID REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 160-456 2 181-982 3 183-765 4 106-469 5 125-770 6 125-771 7 302-0194 8 302-5917 9 154-400 10 154-229 11 105-823 12 499-521

1 RIGID PLANETARY AXLE (28.22) 2 TAPERED INSERT (1.25") 2 TAPERED PIN (31.7MM X 110MM) 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.000") 2 COMPOSITION BUSHING (1.25") 2 NO TILT BRACE 1 PLATE, BULKHEAD BRACKET 1 BK RUN TEE (06O-06O-06OBK) 1 BK CONNECTOR (06O-06O90BK) 4 FLG LK BOLT (5/16-NC X 3/4") 16 LUG NUT (M20-1.50)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TAKES THE PLACE OF 150-4579 VALVE WITH NO TILT/RIDGID REAR AXLE. SEE AUXILIARY HYDRAULICS.

NOTE:

04

ID0430187

72

GEARBOX BRAKE RT125

LEVER ORIENTATION BEFORE INSTALLATION

30° SEE MASTER CYLINDER/ FLOOR COVER SEE CHARGE HYDRAULICS

PARK BRAKE CALIPER 10

9 11

21 20

22

7

6 5 4 3

2

13 15

12

19

14

17 18 1 06

14

16

ID0382014

73

GEARBOX BRAKE RT125

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22

2 SHLD BLT (M16 X 100MM,M12-1.75) 1 BRAKE LEVER 1 COTTER PIN (.125" X .750") 1 WASHER (.531") 1 CLEVIS PIN (1/2" X 1.267", ZP) 1 CLEVIS (M10) 1 SAHR CHAMBER (375 PSI) 1 FLOW CHECK (06S-06O, 5 PSI, .055 ORF) 1 ELBOW (-06S-06SF90) 1 PRESSURE SWITCH (200 PSI, NO , DT06-2S, EPDM) 1 BRAKE CALIPER 1 SERVICE BRAKE BRACKET 4 SCREW (M12-1.75 X 25MM) 1 BRAKE CALIPER 2 HEX NUT (M12-1.75, 10.9) ZP 1 WELDMENT, BRAKE BRACKET 2 LOCK WASHER (M12) 1 FLARE FITTING (03TM-04TFM) 1 HOSE (06OFX90S-36"-3000) 1 ABRASION SLEEVE (1" X 36"") 1 BRAKE HOSE (3/16T X 19")

105-2147 160-1351 105-523 106-211 105-2138 105-2149 150-4708 150-3883 150-4647 215-2580 163-088 309-264 106-559 160-773 106-089 302-1846 106-030 156-282 153-315 117-718 149-861

DESCRIPTION

REMARKS

TORQUE TO 15.5 u 0.5 FT-LBS TO ITEM 7

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TURN ADJUSTMENT NUT CLOCKWISE UNTIL TIGHT AGAINST DISK AND LOOSEN THREE QUARTER TURN BEFORE ATTACHING TO 105-2149. REINSTALL COTTER PIN.

NOTE:

06

ID0382014

74

MASTER CYLINDER/FLOOR COVER RT105M/RT125

24 25

23 22

1

7

18

19

3

2 6

8 17

10

5

4

11 14

12 9 20 13

15

PRESSURE SWITCH RT125-SEE GEARBOX BRAKE RT105-SEE SERVICE AND PARK BRAKE

05

ID0400877

75

MASTER CYLINDER/FLOOR COVER RT105M/RT125 REF PART NO. NUMBER

QTY

1 301-9251 2 115-613 3 105-504 4 106-076 5 105-530 6 125-407 7 302-2416 8 106-724 9 301-9118 10 106-266 11 150-4849 12 105-665 13 106-395 14 160-1350 15 106-561 17 105-1802 18 106-654 19 106-090 20 105-1568 22 362-2024 23 105-1444 24 105-1098 25 105-793

1 BRAKE PEDAL 1 EXTENSION SPRING (.500 X .625 X 2.00) 1 COTTER PIN (.187 X .750) 1 WASHER (1/4") 1 COTTER PIN (1/16" X 3/4") 1 BRONZE BUSHING (1.00 x 1.25 x 1.50) 1 TAB PIN (1" X 2.9") 1 FLG SCREW (M10-1.50 X 25MM) 1 PEDAL MOUNT 1 FLG NUT (M10-1.50) 1 HARDLINE, BRAKE 2 FLG SCREW (M8-1.25 X 55MM) 2 WASHER (M8, HARDENED) 1 BRAKE MASTER CYLINDER (3/4" DUAL PORT) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 CLEVIS PIN (1/4 X 11/16) ZP 2 SCREW (M10-1.50 X 16MM, CL 8.8) 2 LOCK WASHER (M10, SPLIT) 1 FIR TREE CABLE MOUNT 1 FLOOR PLATE, W/SERVICE BRAKE 1 ROUND PLASTIC CAP ,3.5" 7 BOLT (M10-1.50 X 30MM,BUT SOC) 7 WASHER (M10)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF CAB IS NOT EQUIPPED WITH WELDNUTS USE 7X 105-2148 RETAINER PIN IN PLACE OF 7X 105-1098 & 7X 105-793.

NOTE:

05

ID0400877

76

GEARBOX ASSEMBLY RT125 T4F

CHAMFER TOOTH END AWAY FROM BRAKE OUTPUT FLANGE (REF #40)

A

DETAIL VIEW

SECTION A-A SEE DETAIL VIEW FOR ORIENTATION

6

8

19

18 20

17 40

A 41

41

14

13

7 9 15

21

16

1

3

2

4

39

27 36

44 23 26 25 24 23 42 02

34

37 35

38

29

33 34 32 31

43 ID0382074

77

GEARBOX ASSEMBLY RT125 T4F REF PART NO. NUMBER

1 2 3 4 6 7 8 9 13 14 15 16 17 18 19 20 21 23 24 25 26 27 29 31 32 33 34 35 36 37 38 39 40 41 42 43 44

166-1019 164-014 167-180 126-059 126-031 165-149 166-312 125-040 157-552 125-073 165-145 115-456 163-092 105-534 126-009 183-749 126-065 107-238 125-091 115-525 184-215 165-152 166-279 125-107 118-022 184-214 155-795 157-609 115-211 115-178 115-127 159-003 166-294 169-039 166-080 166-295 165-147 167-181

QTY

DESCRIPTION

REMARKS

GROUND DRIVE TRANSMISSION 1 TRANSMISSION HOUSING 1 SHAFT 1 BEARING RACE (1.375") 1 NEEDLE BEARING (1.375") 1 RING GEAR 1 TRANSMISSION CAP 1 BALL BEARING (1.968") 1 INTERNAL SEAL (1.969") 1 BALL BEARING (2.362") 3 PLANET GEAR 1 SNAP RING 1 BRAKE DISC 4 DOWEL PIN (.375" X .875") 6 THRUST WASHER RACE (1.000") 3 PLANET PIN 3 BEARING (NEEDLE ROLLER) 8 SCREW (M10-1.50 X 50MM, SOC) 2 BALL BEARING (2.165") 1 INTERNAL SNAP RING (3.543") 1 SPACER 1 SPLINED SLEEVE 1 INPUT SHAFT 2 BALL BEARING (1.574") 1 INTERNAL SNAP RING (3.15") 1 SEAL RETAINER 1 O-RING (233 D70) 2 INTERNAL SEAL 1 PLUG (08N, SQ, MAG) 1 PLUG (06N, SQ FM) 1 REDUCER (08N-02NF) 1 AIR VENT (02N) 1 INPUT PINION 1 BRAKE OUTPUT FLANGE 1 OUTPUT PINION 1 INPUT GEAR 1 OUTPUT GEAR 1 OUTPUT SHAFT

FOOTNOTES:

NOTE:

02

ID0382074

78

DRIVELINE RT125

16 15 10

14

9 13 12 11

18 3 10 8

9 8

17 5 7 9 4

7 4 3

6 5

2

1

05

ID0382183

79

DRIVELINE RT125

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

182-145 167-199 182-199 106-665 106-442 306-938 106-398 106-666 106-399 106-346 182-145 182-204 182-142 105-119 182-173 105-120 306-969 166-1019

QTY

3 1 2 3 4 1 8 4 4 3 1 2 1 8 2 8 1 1

DESCRIPTION

CROSS/BEARING KIT (1-3/16") NS" LOWER DRIVE SHAFT 410 (SERIES) HUB MACHINING LOCKNUT (M20-2.50, 10.9) FLG LKNUT (M16-2.0,PRVTRQ10.9) LEFT MOUNT BRACKET WASHER (M16, HARDENED) SCREW (M16-2.00 X 65MM, 10.9) WASHER (M20, HARDENED) SCREW (M20-2.50 X 70MM, CL 8.8) JOURNAL AND BEARING ASSEMBLY U-BOLT KIT DOUBLE CENTER YOKE BOLT (7/16-NF X 1-1/2", GR 5) FLANGE YOKE, 1410 NUT (7/16-NF, GR 5) RIGHT MOUNT BRACKET GROUND DRIVE TRANSMISSION

REMARKS

USE LOCTITE 242; TORQUE TO 41 FT-LBS USE LOCTITE 242; TORQUE TO 41 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0382183

80

FRONT AXLE RT105/RT125

1 3

8

2

10

9

5 11 6

4 7

04

ID0407069

81

FRONT AXLE RT105/RT125 REF PART NO. NUMBER

QTY

1 160-455 2 301-4122 3 178-1000 4 301-4121 5 178-1001 6 115-003 7 499-521 8 106-356 9 106-831 10 152-146 11 154-276

1 STEERABLE AXLE (26.22) 1 AXLE MOUNT, OPEN 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 1 AXLE MOUNT, CLOSED 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 2 ZERK (1/4-28 SAE-LT) 12 LUG NUT (M20-1.50) 8 FLG NUT (M20-2.50, CL 10) 8 FLG SCREW (M20-2.50X60MM,10.9) 1 CONN (04O-08S) SHORT 1 CONNECTOR (04O-08S90)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1, 2, & 3 SEE FOOTNOTE 1, 2, & 3 SEE FOOTNOTE 1, 2, & 3

NOT SHOWN:

FOOTNOTES:

1. FOR 160-455 STEERABLE AXLE CARRARO S/N 1409280 1008198 AND AFTER REQUIRES USE OF 178-1000 BRONZE BUSHING (4.923" ID, 5.500" OD) AND 178-1001 BRONZE BUSHING (4.726" ID, 5.500" OD).

2. FOR 160-455 STEERABLE AXLE CARRARO S/N 1409280 1008197 AND PRIOR REQUIRES USE OF 178-1003 OUTSIDE BUSHING (4.928" ID, 5.500" OD) AND 178-1004 INSIDE BUSHING (4.928" ID, 5.500" OD).

3. IF REPLACING 160-455 STEERABLE AXLE USE P/N'S 178-1000 BRONZE BUSHING (4.923" ID, 5.500" OD) AND 178-1001 BRONZE BUSHING (4.726" ID, 5.500" OD).

NOTE:

04

ID0407069

82

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID

4

1

5

6 2 3 3

03

ID0113897

83

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID REF PART NO. NUMBER

QTY

1.

2.

499-478 499-487

1 1

3.

4.

5.

6.

499-479 499-480 499-481 499-482

2 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET Z12/32 SHIM KIT SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING OIL SEAL RING O-RING FLANGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113897

84

AXLE

DOUBLE JOINT STEERABLE

1

4

05

3

2

ID0075620

85

AXLE

DOUBLE JOINT STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-495 2 DOUBLE JOINT 2. 500-1266 2 THRUST WASHER 3. 500-1267 2 WASHER 4. 500-1268 2 SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0075620

86

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE

9 8 6 1 7

2

10

3

4

11

5 1

04

2

ID0113890

87

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 115-065 4 ZERK, METRIC (M6 X 1) 2. 106-472 12 SCREW (M14-2.00 X 35mm) 3. 499-473 2 KING PIN 4. 499-474 2 NUT (M20-1.5) 5. 499-475 2 KING PIN 6. 499-476 2 STEERING ARM ASS'Y 7. 107-344 4 LK SCREW (M12-1.75 X 45mm) 8. 157-747 2 OIL SEAL 9. 178-172 2 BUSHING 10. 107-345 4 SCREW (M16-2.00 X 100mm) 11. 499-477 1 OIL SEAL KIT (CYL)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113890

88

AXLE

AXLE HOUSING STEERABLE

14 1

15

2

3

13 4 5 6 7

9 11

05

12

8

10

ID0158512

89

AXLE

AXLE HOUSING STEERABLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

514-345 2 499-461 1 499-462 1 500-1902 1 499-463 2 499-464 1 499-465 2 499-466 2 499-467 2 500-1135 2 499-468 2 499-469 2 499-470 1 499-471 1 499-472 1 500-1697 1 500-1698 2

DESCRIPTION

PLUG (M22-1.50, SOC) THRUST WASHER BUSHING BUSHING BELLEVILLE WASHER SPACER BUSHING BUSHING OIL SEAL RING OIL SEAL SPHERICAL BEARING BELLEVILLE WASHER BUSHING THRUST WASHER PIN LOCKING WASHER LH BUSH (SPACER) SCREW (M4-.7 X 10mm, 10.9)

REMARKS

SEE FOOTNOTE 1, & 2 SEE FOOTNOTE 1, & 2 OBS, SEE FOOTNOTE 3 OBS, SEE FOOTNOTE 3, REPLACED BY 500-10240

NOT SHOWN:

FOOTNOTES:

1. FOR 160-455 STEERABLE AXLES, 499-462 BUSHING IS USED WITH CARRARO S/N 1409280 1008197 AND PRIOR. 2. FOR 160-455 STEERABLE AXLES, 500-1902 BUSHING IS USED WITH CARRARO S/N 1409280 1008198 AND AFTER. 3. 499-464 IS NO LONGER AVAILIBLE FROM SUPPLIER, 499-464 & 499-465 ARE OBS AND BOTH ARE REPLACED BY 500-10240 BUSHING. NOTE:

05

ID0158512

90

AXLE

DIFF LOCK STEERABLE/RIGID

1

7 3 5

2 4 5

6

6

4

03

ID0113895

91

AXLE

DIFF LOCK STEERABLE/RIGID REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-488 1 O-RING 2. 499-489 1 PISTON 3. 499-490 1 O-RING 4. 499-491 2 SNAP RING (D12) 5. 499-492 2 SPACER 6. 499-493 2 SPRING 7. 499-494 1 FORK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113895

92

AXLE

DIFFERENTIAL RIGID

3 8 2 4

7 7 6 3

5 1 7

7

4

04

ID0114003

93

AXLE

DIFFERENTIAL RIGID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-513 1 107-346 12 107-348 2 501-893 2 499-484 2 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114003

94

AXLE

DIFFERENTIAL STEERABLE

3 8 2 4

7 7 6 3

5 1 7

7

4

03

ID0113896

95

AXLE

DIFFERENTIAL STEERABLE REF PART NO. NUMBER

QTY

1. 499-483 1 2. 107-346 12 3. 107-348 2 4. 501-893 2 5. 499-484 2 6. 499-485 1 7. 499-486 4 8. 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113896

96

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE

1 2

4 3 14 5

9

13 11 12 10 6 8 7

07

ID0042270

97

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 499-497 2 SEAL RING 499-940 SEAL KIT 499-948 OIL SEAL 2. 499-498 4 BEARING 3. 499-499 8 STUD 4. 157-224 2 O-RING 5. 499-501 2 RING 6. 114-036 2 PLUG, PLANETARY CARRIER 7. 107-349 4 SCREW (M8-1.25 X 20mm) 8. 499-502 2 PLANETARY CARRIER ASS'Y 9. 499-503 2 CROWN GEAR 10. 499-504 1 PLANET GEAR KIT 11. 499-505 12 CENTERING BUSHING 12. 499-506 12 BOLT (M12 X 45) 13. 499-507 2 WHEEL CARRIER 14. 499-521 8 LUG NUT (M20-1.50)

REMARKS

EARLY STYLE 176mm OD CURRENT PRODUCTION 180mm OD CURRENT PRODUCTION QTY PER WHEEL ASS'Y

4 KITS PER WHEEL ASSEMBLY

QTY PER WHEEL ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042270

98

99

100

101

102

AXLE-REDUCTION GEARS RIGID

4 1 3 2

03

ID0122671

103

AXLE-REDUCTION GEARS RIGID REF PART NO. NUMBER 1. 114-036

QTY DESCRIPTION 2 PLUG, PLANETARY CARRIER

2.

107-349

4

SCREW (M8-1.25 X 20mm)

3.

499-502

2

PLANETARY CARRIER ASS'Y

4.

499-504

1

PLANET GEAR KIT

REMARKS

4 KITS PER WHEEL ASSEMBLY

NOT SHOWN:

499-517 2 SPLINE SHAFT Z-12 499-518 2 COUPLING 499-519 2 SNAPRING (D33) 499-520 2 HALF SHAFT FOOTNOTES:

NOTE:

03

ID0122671

104

STEERING SENSOR ASSEMBLY

7 19 18 14 13

5 24 12

11

15

3

4 17 28

1

23

20

3

8

15

13

16

14 10

29

21

9

19

6

24

29 22

2 25

26 27

08

ID0237742

105

STEERING SENSOR ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 * 23 24 25 26 27 28 29

QTY

DESCRIPTION

300-0082 300-0083 125-786 300-0084 300-0085 110-290 107-574 300-0086 300-0087 115-349 105-1056 105-1491 105-117 106-380 107-859 107-573 105-002 105-048 105-065 181-634 105-052 105-053

1 SWITCH DISK 1 BOX TOP 2 NYLINER BUSHING 5/8 1 SHAFT 1 BOX ARM 1 ROD END (1/2-NF, FM) 1 ROD END (1/2-NF, FM) 1 JACK SCREW 1/2-20NF X 3.433, RH/LF 1 BOX WELDMENT 1 GROMMET (1/2") 2 SCREW (M6-1.00 X 40MM) 4 SCREW, HWH (#6-32 X 3/4") 2 WASHER (5/16") 2 FLG LK SCREW (M8-1.25 X 16MM) 4 NUT, LOCK, #6-32, NYLON INSERT 1 1/2-20 UNF JAM NUT (LH) 1 BOLT (1/2-NC X 2 1/4") 1 BOLT (1/2-NC X 1-1/2") 2 LOCKNUT (1/2-NC, GR B, PRV TQ) 1 BOSS 2 BOLT (3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX

106-447 215-1568 157-645 214-104 215-224 106-397 106-385

1 JAM NUT (1/2-NF) 2 SWITCH 6 WEATHER-PAC SEAL (2.80MM) 6 PACKARD MALE TERMINAL 2 3-WAY WP MALE CONNECTOR 1 WASHER (M12, HARDENED) 2 FLG LOCKNUT (M6-1.00)

REMARKS

USE 256-603 SILICONE TO SEAL BOX

LOCTITE 242 OR EQUIVALENT SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. ITEMS 24, 25, 26, & 27 CAN BE PURCHASED AS SERVICE PART 215-1591 (WITH A QUANTITY OF 2 NEEDED FOR THIS ASSEMBLY)

NOTE:

08

ID0237742

106

WHEEL & TIRE

RT105/ RT125 38 X 18.00-20.0, E16TL

6

5 7

3 2 1

4 8

02

ID0426636

107

WHEEL & TIRE

RT105/ RT125 38 X 18.00-20.0, E16TL REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

REMARKS

205-0005 1 WHEEL GRAY (20.0 X 14WD,W/8) HP 205-168 1 VALVE STEM 205-1125 1 TIRE (38 X 18.00-20.0, E16TL) 499-521 AR LUG NUT (M20-1.50) 205-0006 2 LH T/W (38 X 18.00-20,16PLY), GRAY 205-1286 2 LH T/W (38X18.00-20,16 PLY) GRAY-UR FILL 205-1288 2 RH T/W (38X18.00-20,16 PLY) GRAY-UR FILL 205-1289 2 RH T/W (38 X 18.00-20,16PLY), GRAY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0426636

108

NOTES:

ID0134963

109

FRAME COMPONENTS

110

BFB MOUNTING

RT105/RT125/RT125Q

3

2

1

7 9 11

12 10

13 8

6 14

13

5

03

4

ID0404263

111

BFB MOUNTING

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 BACKFILL BLADE ASSEMBLY (80") 1 LOW ANGLE BACKFILL BLADE, 80" 1 80" CUTTING EDGE 2 TILT BLADE RETAINER 6 FLANGE BOLT (5/8-NC X 3") 1 COMPOSITION BUSHING (1.25") 1 COMPOSITION BUSHING (1") 1 ROLL PIN 3/8 X 1-5/8 1 TAPERED PIN (1.000" X 2..36") 1 FLG LK SCREW (M10-1.50 X 30MM) 2 CONNECTOR (04S-04O90) 1 TAPERED INSERT (1") 1 CYL (2.0 X 1.25 X 3.34) 1 PIN

300-4321 300-8635 331-751 314-104 106-012 125-771 125-800 107-434 183-767 106-164 154-252 181-981 150-5263 300-7763

DESCRIPTION

REMARKS

USED ON RT125Q USED ON RT105 & RT125 REPLACEMENT CUTTING EDGE

NOT SHOWN:

FOOTNOTES:

KIT 602-979 INCLUDES ITEMS 3 THRU 13; BLADE NOT INCLUDED WITH KIT

NOTE:

03

ID0404263

112

SEAT ASSEMBLY RT105/RT125/RT125Q

10 7 SEE FOOTNOTE 2

26 21 2

30

27

12

16 29

28

12

24

22

25 23

19 15

17 20

9 30

5

18

8 5 4 1

31

3

11

14 13 09

ID0388214

113

SEAT ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 301-8916 2 105-2132 3 105-1098 4 105-1801 5 125-130 7 117-1061 8 178-432 9 115-534 10 117-1057 11 105-2044 12 105-2148 13 106-558 14 301-9484 15 105-2495 16 106-252 17 105-2155 18 301-8745 19 115-633 20 105-2152 21 215-1894 22 105-267 23 362-2760 24 362-2759 25 106-162 26 106-076 27 105-079 28 105-078 29 106-386 30 302-5760 31 106-383

1 SEAT BASE 1 HEAVEY DUTY FIR TREE (.04-.62 THK) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 SCREW (M12-1.75 X 55MM, SP) 2 BALL BEARING (3.346") 1 SEAT BELT KIT 1 WASHER 1 INTERNAL SNAP RING (5.485") 1 SEAT 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 4 RETAINER PIN 2 CLIP NUT (M10-1.50) 1 COVER 4 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 2 JAM NUT (5/16-NC) 3 SCREW (M6 X 14MM, BUT, TORX, CL 8.8) 1 SEAT LATCH 1 SPRING 1 SHLD BLT (1/2" X 1/4", 3/8-NC) 1 SEAT SWITCH 2 CUP WASHER (5/16") 1 RIGHT SEAT TRAY 1 LEFT SEAT TRAY 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 WASHER (1/4") 2 LOCK WASHER (1/4) 2 NUT (1/4-NC, GR 5) 4 FLG LOCKNUT (M8-1.25) 1 PIVOT 2 FLG LK SCREW (M10-1.50 X 30MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 USE TO SUPPORT SEAT HARNESS SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 1 USE 362-2598 BEFIORE S/N XXXXXXX USE 362-2597 BEFORE S/N XXXXXXX

USE 301-8914 BEFORE S/N XXXXXXX

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT 2. BOLT (7/16-NC X 3/4") 105-896, LOCKNUT (5/16-NC 105-089,), WASHER (5/16) 105-117. USED IN STANDARD SEAT 350-5412 ONLY. USE BOLT 107-521 FOR SUSPENSION SEAT OPTION 350-5411 3. MECHANICAL SUSPENSION SEAT OPTION 350-5411, CONTAINS SEAT 117-1055, SEAT BELT 117-1056, AND BOLT 107-521 4. SEAT BASE INCLUDES 2X 106-390 WASHER AND 2X 107-540 SCREWS FOR GROUND BOSS'S.

NOTE:

09

ID0388214

114

HYDRAULIC TANK ASSEMBLY RT105/RT125/RT125Q

16 13

11

15 7

14 7

6

7 12

7

9

17

22

2

18 6 4 5 1 23 3

8 10

12

20

21

4

19

ID0400983

115

HYDRAULIC TANK ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 4 8 4 10 12 1 1 3 1 1 1 1 1 2 1 1 1 1 1 13 1

HYDRAULIC TANK BREATHER CAP (HYDRAULIC) SCREW (M12-1.75 X 60MM, 10.9) WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, 10.9) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, BATTERY COVER SHEET, BATTERY COVER EXTENSION SCREW (M8-1.25 X 20mm,BUT SOC) SHEET, REAR SEALING PLATE SHEET, SEAL SIDE COMPARTMENT SEAL, OUTER COMPARTMENT SEAL, INNER MASTER FUSE COVER HOLE PLUG TANK TRANSITION SEAL 3 3/8"-12 O-RING SEAL TANK STRAINER PLUG, MAGNETIC (-16S) SIGHT GLASS (2") GROMMET (1 1/2) .188 THK. BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) STRAINER

302-1326 150-4793 106-708 106-397 106-477 106-551 105-1795 302-1533 302-1541 106-767 302-1557 302-1556 150-4644 150-4643 302-2417 362-1421 362-2616 150-2512 152-150 116-218 105-1392 105-1300 153-900

REMARKS

QTY IN INCHES

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0400983

116

BATTERY INSTALLATION RT105/RT125/RT125Q

FRAME HARNESS

GLOW PLUG

80A

5 6

7

125A

150A

MAIN FUSES

3 1

80A

ALTERNATOR

17 1 2 4

14

14 15

16 12

11 10

13 9 8

11

ID0400875

117

BATTERY INSTALLATION RT105/RT125/RT125Q REF PART 1 215-3032 2 NO. NUMBER QTY

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

117-463 302-0674 302-1884 105-078 105-079 106-380 107-516 215-2547 215-2546 215-2548 106-556 107-597 211-1000 211-305 215-1998 106-076

3 1 1 1 1 1 4 1 4 1 4 4 2 1 1 1

BATTERY, 12V DESCRIPTION LINER PAD (.25" THK) BATTERY STRAP J-HOOK (5.25 IN) NUT (1/4-NC) LOCK WASHER (1/4) FLG LK SCREW (M8-1.25 X 16MM) CLIP NUT (M4-.7) LMI INPUT MODULE LMI FUSE MODULE LMI BUSBAR 5 POSITION SCREW (M4-0.70 X 20MM) WASHER (M4) BK/AMI 80 AMP FUSE BK/AMI 125 AMP FUSE BK/AMI 150 AMP FUSE WASHER (1/4")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0400875

118

HYDRAULIC TANK DOOR RT105/RT125/RT125Q

1

17 6

2 23

20

25

2

7

4 13 12

11

24

27 26

21 15

8 22

9

10

14

5 28

6

19 16 13

18

3 ID0401015

119

HYDRAULIC TANK DOOR RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

105-1795 302-1539 302-1540 302-1538 106-386 106-385 106-379 215-2270 302-1691 302-1537 106-640 106-574 106-894 106-350 105-2186 105-2188 323-865 107-746 107-223 105-003 105-856 105-2431 106-194 105-079 302-4209 302-5859 106-712 302-5986

QTY

4 1 1 1 6 4 2 1 1 1 2 2 4 4 1 1 2 1 1 2 2 1 1 2 1 1 2 1

DESCRIPTION

REMARKS

FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, LATCH TAB SHEET, PROP TAB WELDMENT, HYDRAULIC TANK COVER FLG LOCKNUT (M8-1.25) FLG LOCKNUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) USE LOCTITE 242 AXIAL MOTOR FAN SHEET, PERFERATED SHIELD SHEET, FAN SHROUD SCREW (M6-1.00 X 20MM,BUT SOC) CLIP NUT (M6-1.00) SCREW (#8-32 X 1" PLPS SS) NUT, HEX, #8-32 PUSHBUTTON, LOCKING STRUT (7-10 IN LENGTH, 120 LBS) BUMPER SHLD BLT (M10 X 12MM, M8-1.25) SHLD BLT (M10 X 35MM, M8-1.25) FLG LOCKNUT (5/16-NC) BOLT (1/4-NC X 1 1/4") LATCH, RH 1/2 IN STRIKER FLANGE LOCKNUT (3/8-NC) LOCK WASHER (1/4) THREADED PIN (.500" X 1.06" X 3/8"-16 UNC) SHEET, LEVER FLG SCREW (M6-1.00 X 16MM) PLATE, SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0401015

120

INNER FRAME AIR BARRIER RT105/RT125/RT125Q

5

3

4 TRACTOR FRAME

6 1 6

10

2

ID0403360

121

INNER FRAME AIR BARRIER RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 362-2600 2 302-1030 3 302-1032 4 106-383 5 106-387 6 105-003

1 AIR BARRIER 1 SHEET, SEAL BACKING PLATE 1 SHEET, AIR BARRIER BACKING PLATE 1 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 2 FLG LOCKNUT (5/16-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0403360

122

BACKFILL BLADE PIVOT RT105/RT215/RT125Q

5 4 3

7 6

14

2

8 8 2 11

12 13

2 9 1 10 4 5

01

ID0388933

123

BACKFILL BLADE PIVOT RT105/RT215/RT125Q REF PART NO. NUMBER

QTY

1 331-475 2 151-057 3 178-572 4 105-416 5 106-470 6 300-8460 7 107-537 8 125-771 9 125-773 10 125-822 11 178-394 12 181-982 13 105-830 14 105-475

1 PIVOT 2 CYL (2.0 X 1.25 X 8.0) 1 PIN (1.750" X 12.750") 2 WASHER (5/8") 2 FLG SCREW (M16-2.0 X 40MM) 2 TAB PIN (1.25 X 2.57) 2 BOLT (M10-1.50 X 20MM,BUT SOC) 3 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.75") 2 COMPOSITION BUSHING (1.750") 2 TAPERED PIN (1.250" X 4.25") 2 TAPERED INSERT (1.25") 4 FLG LK BOLT (1/2-NC X 1-1/4") 2 WASHER (1/2")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0388933

124

COUNTERWEIGHT ASSEMBLY RT105/RT125/RT125Q

2

4

7

8

7

1 1

5

3

5

TIGHTENING ORDER (BOTTOM VIEW) 15

17

9

16 3 10

13

12 14

1 11

1

2

18 4

6 15

ID0395517

125

COUNTERWEIGHT ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

12 WASHER (M20, HARDENED) 1 CASTING, R/H NOSE WEIGHT 1 CASTING, L/H NOSE WEIGHT 6 SCREW (M20-2.50 X 85MM, 10.9) 1 CASTING, PAINTED CENTER NOSE WEIGHT 5 LOCKNUT (M20-2.50, CL10, PRV TQ) 2 SCREW (M20-2.50 X 120MM, 10.9) 3 SCREW (M20-2.50 X 110MM, 10.9) 4 SCREW (M8-1.25 X 25MM, SOC) 4 FLG LOCKNUT (M8-1.25) 2 SCREW (M20-2.50 X 50MM, 10.9) 4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 1 RIGHT UPRIGHT SUPPORT 1 LEFT UPRIGHT SUPPORT 1 CENTER BRACE 2 BAR, PLASTIC PAD 6 WASHER (M20)

106-399 375-1104 375-1105 105-3099 302-1858 106-665 106-626 106-663 106-916 106-386 106-607 105-1898 106-706 302-4187 302-4188 302-4189 302-4201 106-393

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL PRIOR TO 302-3655 2. TORQUE TO 350 FT-LBS

NOTE:

CENTER WEIGHT ASSEMBLY WITH HARDWARE 350-4677 SIDE WEIGHT ASSEMBLY WITH HARDWARE 350-1431

15

ID0395517

126

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q BEGINS WITH S/N___

11

1

24 18

7

15 13 23

14

12 6

2 6 10 20

20 10

10 6 8

19

20

3 16

4

9

5

9 14 04

17

22 5

ID0429142

127

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q BEGINS WITH S/N___ REF PART NO. NUMBER

QTY

1 362-2182 2 362-1644 3 362-1645 4 301-6607 5 105-1639 6 105-184 7 105-2155 8 105-2201 9 105-2205 10 105-284 11 105-798 12 106-162 13 106-385 14 106-386 15 107-096 16 107-135 17 107-687 18 108-156 19 110-638 20 195-418 21* 300-0608 22 301-6605 23 301-6635 24 362-2183

1 ASSY, MIDHOOD T4F 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 6 FLG BOLT (M8 - 1.25 X 25MM) 9 SCREW (#10-24 X.75", SLF-TAP) 2 SCREW (M6 X 14MM) BUTTON HEAD 8.8 1 KEEPER, DRAW LATCH 2 FLEX DRAW LATCH (MEDIUM) 9 WASHER (3/16") 2 FLG SCREW (M8-1.25 X 25MM, BX) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M6-1.00) 8 FLG LOCKNUT (M8-1.25) 2 LOCKNUT (M8-1.25, NLK) 4 CLIP NUT (M8-1.25) 2 CLIP NUT M8-1.25, LONG, WIDE 2 WASHER (5/16") 1 FLEX DRAW LATCH 9 LOCK WASHER (#10) 1 STUD MOUNT 2 SHEET, GRILLE FRONT HANGER 2 SHEET, SIDE PANEL REAR SEAT 1 PANEL, MIDHOOD CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0429142

128

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q ENDS WITH S/N_____

15

1

13 25

16 24

17 23

14

20

18

7 20 2

19

9 21 22

8 12

10 4

3 22

6 5 22 03

6 11

ID0399416

129

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q ENDS WITH S/N_____ REF PART NO. NUMBER

QTY

1 362-1879 2 362-1644 3 362-1645 4 301-6607 5 301-6605 6 105-1639 7 106-386 8 195-418 9 105-184 10 105-284 11 107-687 12 107-135 13 362-1658 14 116-724 15 105-798 16 108-156 17 107-096 18 106-385 19 106-162 20 301-6635 21 105-2201 22 105-2205 23 300-0697 24 300-0698 25 105-2044

1 ASSY, MIDHOOD 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 2 SHEET, GRILLE FRONT HANGER 5 FLG BOLT (M8 - 1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25) 9 LOCK WASHER (#10) 9 SCREW (#10-24 X.75", SLF-TAP) 9 WASHER (3/16") 2 CLIP NUT M8-1.25, LONG, WIDE 3 CLIP NUT (M8-1.25) 1 PANEL, MIDHOOD CAP 1 BULK SEAL (3/32", SOLD PER FT) 2 FLG SCREW (M8-1.25 X 25MM, BX) 2 WASHER (5/16") 2 LOCKNUT (M8-1.25, NLK) 2 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 SHEET, SIDE PANEL REAR SEAT 2 KEEPER, DRAW LATCH 3 FLEX DRAW LATCH (MEDIUM) 1 SHEET, HOOD RISER 2 BAR, SPACER 2 SCREW (M6 X 25mm) BUTTON HEAD 8.8

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0399416

130

ENGINE ENCLOSURE MOUNTING

RT105/RT125/RT125Q BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024

36 15 11

35

25 15

3

7

2

14 18 29

24 5

SEE F/N 1 19

14

30

9 31

28

6

23

32

1

SEE F/N 1 12

2 6

18 16

1 16 22 10

20 14

20

4 13

21 17

27 8

11 34

04

33

26 18

ID0437912

131

ENGINE ENCLOSURE MOUNTING

RT105/RT125/RT125Q BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-072 2 LOCK WASHER (3/8") 2 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM) 3 105-1674 2 BOLT (M10-1.50 X 60MM,BUT SOC) 4 105-1709 6 BOLT (M18 X 2.5 X 50MM) 5 105-184 2 SCREW (#10-24 X.75", SLF-TAP) 6 105-1915 2 BOLT, SPECIAL T (M8-1.25X75MM) 7 105-2205 1 FLEX DRAW LATCH (MEDIUM) 8 105-271 2 SCREW (M10-1.50 X 40MM) 9 105-284 2 WASHER (3/16") 10 105-389 6 LOCK WASHER (3/4) 11 105-793 8 WASHER (M10) 12 105-996 2 SCREW (M10-1.50 X 45MM) 13 106-079 2 SCREW (M10-1.50 X 30MM) 14 106-162 6 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 15 106-266 6 FLG NUT (M10-1.50) 16 106-328 4 SCREW (M8-1.25 X 40MM) 17 106-355 4 NUT, FLG (M16-2.00, CL10, ZC) 18 106-386 10 FLG LOCKNUT (M8-1.25) 19 106-387 1 FLG LOCKNUT (M10-1.50) 20 106-389 4 WASHER (M8) 21 106-877 4 SCREW (M16-2.00 X 25MM) 22 106-949 6 WASHER (3/4", HARDENED) 23 107-614 1 SCREW (M10-1.50 X 100MM, SOC) 24 195-418 2 LOCK WASHER (#10) 25 300-0238 2 BAR, SPACER 26 300-0333 1 SHEET, HORN/FRONT ATTACH HARNESS MOUNT 27 300-0700 1 HOOD SUPPORT RH 28 300-0707 1 REAR GRILLE MOUNT RH 29 300-0710 2 SIDE PANEL FRONT MOUNT 30 300-0712 1 REAR GRILLE MOUNT LH 31 300-0713 1 HOOD SUPPORT LH 32 301-6613 1 FRONT HOOD SUPPORT 33 301-6614 1 FRONT HOOD SUPPORT MOUNT LH 34 301-6616 1 FRONT HOOD SUPPORT MOUNT RH 35 301-9534 1 FIREWALL 36 362-2077 1 INSULATION, FIREWALL

REMARKS

APPLY ANTI-SEIZE TO THREADS

APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER

NOT SHOWN:

FOOTNOTES:

1. USED TO ATTACH TO MID HOOD

NOTE:

04

ID0437912

132

ENGINE ENCLOSURE MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_______

36 24

12

1 28

18

35

11

26 22

4 23 6 3

16

16 27

21

13

30

19

10

31

20

11 7

2

29

32 15 17 5

14

33

8

19

08

8 9

34 15

25 ID0382673

133

ENGINE ENCLOSURE MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_______ REF PART NO. NUMBER

QTY

1 105-1674 2 105-1709 3 105-184 4 105-2205 5 105-271 6 105-284 7 105-389 8 105-793 9 105-996 10 106-079 11 106-162 12 106-266 13 106-328 14 106-355 15 106-386 16 106-387 17 106-389 18 106-724 19 106-877 20 106-949 21 107-614 22 110-032 23 195-418 24 300-0238 25 300-0333 26 301-4631 27 301-4632 28 301-4633 29 301-4643 30 301-4644 31 301-4645 32 301-6613 33 301-6614 34 301-6616 35 301-9534 36 362-2077

2 BOLT (M10-1.50 X 60MM,BUT SOC) 6 BOLT (M18 X 2.5 X 50MM) 2 SCREW (#10-24 X.75", SLF-TAP) 1 FLEX DRAW LATCH (MEDIUM) 2 SCREW (M10-1.50 X 40MM) 2 WASHER (3/16") 6 LOCK WASHER (3/4) 8 WASHER (M10) 2 SCREW (M10-1.50 X 45MM) 2 SCREW (M10-1.50 X 30MM) 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG NUT (M10-1.50) 4 SCREW (M8-1.25 X 40MM) 4 FLG NUT (M16-2.00, 10.9) 6 FLG LOCKNUT (M8-1.25) 5 FLG LOCKNUT (M10-1.50) 4 WASHER (M8) 4 FLG SCREW (M10-1.50 X 25MM) 4 SCREW (M16-2.00 X 25MM) 6 WASHER (3/4", HARDENED) 1 SCREW (M10-1.50 X 100MM, SOC) 2 SNAPPER PIN (5/16" X 2-1/2") 2 LOCK WASHER (#10) 2 BAR, SPACER 1 SHEET, HORN/FRONT ATTACH HARNESS MOUNT 1 WELDMENT, GRILLE MOUNT LH 1 WELDMENT, UPRIGHT POST LH 1 WELDMENT, SIDE PANEL LH 1 WELDMENT, UPRIGHT POST RH 1 WELDMENT, GRILLE MOUNT RH 1 WELDMENT, SIDE PANEL RH 1 FRONT HOOD SUPPORT 1 FRONT HOOD SUPPORT MOUNT LH 1 FRONT HOOD SUPPORT MOUNT RH 1 FIREWALL 1 INSULATION, FIREWALL

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0382673

134

FUEL TANK

RT105M/RT125/RT125Q

9 36 34

ITEM 33 MOUNT LOCATION

35

10

8 7 6 OPERATOR STATION (RIGHT SIDE)

11

13

SEE DEF/COOLANT LINES

15

33

12

17

SEE DEF/COOLANT LINES

16 5

14

18 19

29

20

29

27

30

37

3 31 3

28 4

21

22 2

23 3 2 1

27 32

24

26 25 18

ID0388964

135

FUEL TANK

RT105M/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

302-1319 106-708 106-397 106-477 195-2160 105-2018 303-4798 501-343 215-1368 150-1847 105-1742 150-2266 362-2638 106-574 106-848 107-687 362-2617 106-255 107-334 362-2616 106-724 302-2376 106-387 105-1795 302-2377 300-0429 106-551 105-2277 105-2272 105-1300 106-547 152-150 110-1032 106-385 105-1056 500-3635 105-095

QTY

1 5 9 3 1 1 1 10 1 1 1 1 1 4 4 4 1 4 4 1 3 1 3 4 1 1 7 1 2 12 1 1 1 1 1 1 1

DESCRIPTION

FUEL TANK SCREW (M12-1.75 X 60MM, 10.9) WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, 10.9) FITTING, RETURN TUBE (06H) FUEL SENDER GASKET SENDER MOUNT BOLT (#10-24 X 1/2", SOC) FUEL SENDER (3 WIRE) S/O COUPLER (06N-08H90) CONNECTOR, 06N-08 COMP TUBE, NYLON FUEL PICKUP FUEL CAP (RATCHET 2.25", NO VENT) CLIP NUT (M6-1.00) FLG SCREW (M6-1.00 X 25MM) CLIP NUT M8-1.25, LONG, WIDE BARRIER WASHER (.406") SCREW (M8-1.25 X 25MM,BUT SOC) TANK TRANSITION SEAL FLG SCREW (M10-1.50 X 25MM) WELDMENT, STEP FLG LOCKNUT (M10-1.50) FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, DEF TANK OUT COVER PLATE, DEF TANK KEEPER CLIP NUT (M8-1.25) CINCH STRAP (1.8"-1.9") CINCH STRAP (1.2"-1.3") BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) SCREW (M12-1.75 X 40MM,10.9) PLUG, MAGNETIC (-16S) TANK BREATHER ASSEMBLY FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 40MM) KIT, FUEL SENDER HARDWARE WASHER (1/4", TYPE A WIDE)

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTE 2 AND 4; SCREW TORQUE TO 12-15 IN-LBS

RETAINS DEF/ COOLER LINES RETAINS DEF/ COOLER LINES

SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. BREATHER: 110-1033, CLAMP: 150-2939, TUBING: 150-5837, SWIVEL ELBOW: 150-5567 2. APPLY ANTI SEIZE TO THREADS ON SCREWS INCLUDED WITH SENDER. FOR REPLACEMENT GASKET AND SCREWS USE KIT 500-3635.

3. APPLY ANTI SEIZE TO THREADS ON SCREWS. FOR REPLACEMENT GASKET AND SCREWS USE KIT 215-1368.

4. VERIFY THREAD PITCH OF SCREW FOR REPLACEMENT. EARLIER UNITS BUILT WITH #10-32 SCREWS (107-786).

NOTE:

18

ID0388964

136

FUEL TANK COVER RT105/RT125/RT125Q

2

3 4

13

15

14

10 9

11

5

7 8

3

6

12

1

13

ID0400986

137

FUEL TANK COVER RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

106-551 302-1267 105-003 105-095 105-1810 106-381 323-865 105-856 105-079 105-2186 179-909 502-651 105-2187 151-217 106-385

QTY

4 1 2 1 1 4 1 2 2 1 2 2 1 1 4

DESCRIPTION

CLIP NUT (M8-1.25) FUEL TANK COVER FLG LOCKNUT (5/16-NC) WASHER (1/4", TYPE A WIDE) SHOULDER BOLT (3/8" X 1.000", 5/16-NC) ZP FLG LK SCREW (M8-1.25 X 25MM) BUMPER BOLT (1/4-NC X 1 1/4") LOCK WASHER (1/4) PUSHBUTTON, LOCKING SLEEVE (.259" X .475") SCREW (M6-1.00 X 35MM) LATCH, RH 3/8 STRIKER STRUT FLG LOCKNUT (M6-1.00)

REMARKS

USE 242 (BLUE) LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0400986

138

OUTER COVERS

RT105/RT125/RT125Q ENDS WITH S/N XXXXXXXX

2 3

1

4

5

6

01

ID0735843

139

OUTER COVERS

RT105/RT125/RT125Q ENDS WITH S/N XXXXXXXX REF PART NO. NUMBER

QTY

1 362-2146 2 107-801 3 105-2044 4 106-574 5 106-380 6 302-2322

1 LEFT OUTER COVER, OPEN STATION 8 WASHER (M6, BLK) 8 SCREW (M6 X 25mm) BUTTON HEAD 8.8 8 CLIP NUT (M6-1.00) 3 FLG LK SCREW (M8-1.25 X 16MM) 1 LEFT MOUNT

DESCRIPTION

REMARKS

FOR CAB OPTION USE 362-2607

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0735843

140

OUTER COVERS RT105/RT125/RT125Q

3 2 1 4

5

4 5

1

6 7 8

03

ID0400728

141

OUTER COVERS RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

362-2146 1 LEFT OUTER COVER, OPEN STATION 107-801 16 WASHER (M6) 105-2044 16 SCREW (M6 X 25mm) BUTTON HEAD 8.8 106-574 16 CLIP NUT (M6-1.00) 106-380 7 FLG LK SCREW (M8-1.25 X 16MM) 302-2322 1 LEFT MOUNT 302-5082 1 RIGHT MOUNT 362-2144 1 RIGHT OUTER COVER

REMARKS

FOR CAB OPTION USE 362-2607

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0400728

142

FLOOR MAT

RT105/RT125/RT125Q

1 2

3 4

05

5

ID0400441

143

FLOOR MAT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-1444 2 362-2048 3 362-2693 4 105-2044 5 107-801

1 ROUND PLASTIC CAP ,3.5" 1 FRONT FLOOR MAT 1 BULKHEAD COVER 3 SCREW (M6 X 25mm) BUTTON HEAD 8.8 3 WASHER (M6, BLK)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CAB MODELS USE 362-2785

NOTE:

05

ID0400441

144

FLOOR PLATE

RT105/RT125/RT125Q

2

3

1

01

ID0736134

145

FLOOR PLATE

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 362-2023 2 105-1098 3 105-793

1 FLOOR PLATE 7 BOLT (M10-1.50 X 30MM,BUT SOC) 7 WASHER (M10)

DESCRIPTION

REMARKS

362-2024 FLOOR PLATE, 2/SERVICE BRAKE USED ON RT105 AND RT125

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0736134

146

ISOLATOR MOUNTS RT105/RT125/RT125Q

4

1

1 3 2

03

4 ID0401626

147

ISOLATOR MOUNTS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 116-1017 2 105-2039 3 105-2033 4 105-2032

8 ISOLATOR, VIBRATION 4 WASHER, ISOLATOR 2 LOCKNUT M22 -2.5, PRV TRQ 4 SCREW (M22-2.5 X 150MM), 10.9)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 TORQUE TO 400 FT/LBS

NOT SHOWN:

FOOTNOTES:

1. 105-3066 REQUIRED WITH ROCK SAWS AND RECOMMENDED FOR TRENCHERS IN ROCKY OR FROZEN CONDITIONS. KIT 190-2891 INCLUDES 8X 105-3066. 190-2891 SUPERSEDES 190-2729.

NOTE:

03

ID0401626

148

CANOPY/HEADLINER RT105/RT125/RT125Q

5

4 3

7 2

01

6 1

ID0403930

149

CANOPY/HEADLINER RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 headliner 1 SWITCH PLATE 1 ROOF CAP 4 SEAL WASHER 4 SCREW (M12-1.75 X 40MM, 8.8) 6 SCREW (M6 X 25mm) BUTTON HEAD 8.8 4 SCREW (M6 X 14MM) BUTTON HEAD 8.8

500-2821 500-2836 362-2069 500-2925 106-333 105-2044 105-2155

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403930

150

COVERS

RT105/RT125/RT125Q ENDS WITH S/N:

2

3 4 3 3

4 6

7 1

8 9 3

6 5

04

ID0403934

151

COVERS

RT105/RT125/RT125Q ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

DESCRIPTION

REMARKS

302-5903 1 LEFT HEAT SHIELD 302-5902 1 RIGHT HEAT SHIELD 105-2155 16 SCREW (M6 X 14MM, BUT, TORX, CL 8.8) 107-801 8 WASHER (M6, BLK) 500-2974 1 LEFT THRESHOLD 500-2822 2 ACCESS COVER 105-2044 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 500-2820 1 B-POST TRIM 500-2973 1 RIGHT THRESHOLD

SEE FOOTNOTE 1 SEE FOOTNOTE 2

QTY

NOT SHOWN:

FOOTNOTES:

1. FOR OLDER MODELS USE 302-2715 LEFT HEAT SHIELD. ENDS WITH S/N: XXXXXXX 2. FOR OLDER MODELS USE 302-3044 RIGHT HEAT SHIELD. ENDS WITH S/N: XXXXXXX

NOTE:

SERVICE PARTS: 500-2819 FRONT CONSOLE MOUNT IS ATTACHED USING: 106-270 SCRWE (M6-1.00 X 20MM), 106-388 WASHER (M6), AND 106-106 NUT (M6-1.00)

04

ID0403934

152

NOTES:

ID0134963

153

CAB

154

CAB INSULATION RT125/ RT125Q/ RT105 ENDS WITH S/N:

14

5

4

1 6

3 9

2

13

8 11

10

12

FRONT BOTTOM VIEW 04

ID0438048

155

CAB INSULATION RT125/ RT125Q/ RT105 ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 8 9 10 11 12 13 14

QTY

DESCRIPTION

REMARKS

362-2201 1 SEAL, PEDAL 362-2732 1 FRONT FLOOR SEAL 362-2744 1 LEFT INSULATION PANEL 362-2745 1 RIGHT INSULATION PANEL 118-187 24 FOIL TAPE(HI-TEMP ALUM)2"WD(FT 118-1018 125 FOAM SEAL TAPE 362-2740 1 FLOOR INSULATION 362-2746 1 FLOOR PLATE INSULATION 362-2743 1 CENTER INSULATION PANEL 362-2741 1 CENTER CONSOLE INSULATION, RIGHT 362-2742 1 CENTER CONSOLE INSULATION, LEFT 362-2204 1 FRONT INSULATION PANEL 1 SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0438048

156

CAB INSULATION RT125/ RT125Q/ RT105 BEGINS WITH S/N:

12 6

9

8

3 2

5

1

7 11

10 4

01

ID0739067

157

CAB INSULATION RT125/ RT125Q/ RT105 BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

REMARKS

362-2732 1 FRONT FLOOR SEAL 118-1018 125 FOAM SEAL TAPE 362-2201 1 SEAL, PEDAL 362-2740 1 FLOOR INSULATION 362-2746 1 FLOOR PLATE INSULATION 118-187 24 FOIL TAPE(HI-TEMP ALUM)2"WD(FT 362-2743 1 CENTER INSULATION PANEL 362-2744 1 LEFT INSULATION PANEL 362-2745 1 RIGHT INSULATION PANEL 362-2741 1 CENTER CONSOLE INSULATION, RIGHT 362-2742 1 CENTER CONSOLE INSULATION, LEFT 362-3136 1 FRONT INSULATION PANEL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739067

158

COVERS

RT105/ RT125/ RT125Q BEGINS WITH S/N:

1

2 3

01

4

ID0739066

159

COVERS

RT105/ RT125/ RT125Q BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 303-5457 2 303-5458 3 105-2044 4 107-801

1 RIGHT BARRIER 1 LEFT BARRIER 8 SCREW (M6 X 25mm) BUTTON HEAD 8.8 8 WASHER (M6, BLK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739066

160

COVERS

RT105/RT125/RT125Q ENDS WITH S/N:

2

3 4 3 3

4 6

7 1

8 9 3

6 5

04

ID0403934

161

COVERS

RT105/RT125/RT125Q ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

DESCRIPTION

REMARKS

302-5903 1 LEFT HEAT SHIELD 302-5902 1 RIGHT HEAT SHIELD 105-2155 16 SCREW (M6 X 14MM, BUT, TORX, CL 8.8) 107-801 8 WASHER (M6, BLK) 500-2974 1 LEFT THRESHOLD 500-2822 2 ACCESS COVER 105-2044 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 500-2820 1 B-POST TRIM 500-2973 1 RIGHT THRESHOLD

SEE FOOTNOTE 1 SEE FOOTNOTE 2

QTY

NOT SHOWN:

FOOTNOTES:

1. FOR OLDER MODELS USE 302-2715 LEFT HEAT SHIELD. ENDS WITH S/N: XXXXXXX 2. FOR OLDER MODELS USE 302-3044 RIGHT HEAT SHIELD. ENDS WITH S/N: XXXXXXX

NOTE:

SERVICE PARTS: 500-2819 FRONT CONSOLE MOUNT IS ATTACHED USING: 106-270 SCRWE (M6-1.00 X 20MM), 106-388 WASHER (M6), AND 106-106 NUT (M6-1.00)

04

ID0403934

162

CAB GLASS

8

5

9 3 1

10

4

6

7

2

01

ID0739741

163

CAB GLASS REF PART NO. NUMBER

QTY

DESCRIPTION

1 500-2990 1 FRONT TOP GLASS 2 500-2991 1 FRONT BOTTOM GLASS 3 500-10130 8 PAD 4 500-10131 1 SEAL 5 500-2994 1 REAR GLASS 6 500-10127 25 PAD 7 500-2992 1 LEFT REAR GLASS 8 500-2993 1 RIGHT REAR GLASS 9 500-3415 1 GLASS, LOWER RH 10 500-3416 1 GLASS, REAR RH

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ALSO FIT THE OPEN OPERATOR STATION.

NOTE:

01

ID0739741

164

CAB DOORS

6 7

8 10

5

3 1

3

2

4

9

01

ID0739733

165

CAB DOORS REF PART NO. NUMBER

QTY

1 500-2989 2 500-10099 3 500-10098 4 500-3034 5 500-10097 6 500-10129 7 500-2988 8 500-2987 9 500-10121 10 500-10122

6 HINGE PIN 6 WASHER 12 RETAINING RING 2 STRIKER BOLT 2 NUT 4 BALL STUD 2 DOOR STRUT 2 DOOR TETHER 1 LEFT DOOR ASSEMBLY 1 RIGHT DOOR ASSEMBLY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739733

166

CAB LEFT DOOR

2

22 13

20

16

1

18

23

21 3

7 8 17 12

11

10

4 9 5

01

19

15

14

6

ID0739671

167

CAB LEFT DOOR REF PART NO. NUMBER

QTY

DESCRIPTION

500-10121 LEFT DOOR ASSEMBLY 1 500-2985 1 LEFT DOOR FRAME 2 500-10120 1 LEFT DOOR WEATHERSTRIPPING 3 500-3249 1 LEFT DOOR GLASS 4 500-10118 1 UPPER HANDLE GASKET 5 500-10117 1 LOWER HANDLE GASKET 6 500-3013 1 HANDLE 7 500-10116 1 WASHER 8 500-10115 1 BUSHING 9 500-10114 1 BUSHING 10 500-10067 1 WASHER 11 500-10060 1 WASHER 12 500-10070 1 SCREW 13 500-3033 1 LEFT DOOR LATCH ASSY 14 500-10110 1 COVER 15 500-10109 1 WASHER 16 500-10123 1 NUT 17 500-10108 1 SPACER 18 500-10077 1 WASHER 19 500-10124 1 BOLT 20 500-10106 2 SCREW 21 500-10125 2 NUT 22 500-10126 1 LEFT LATCH COVER 23 500-10127 8 PAD

REMARKS

INCLUDES REF NO'S: 1-23

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739671

168

CAB RIGHT DOOR

3

1

20

17

22

19

12

16

2

4

11

10

21

9

18 6 5

7

13

14

15

23

8

01

ID0739695

169

CAB RIGHT DOOR REF PART NO. NUMBER

QTY

DESCRIPTION

500-10122 RIGHT DOOR ASSEMBLY 1 500-2986 1 RIGHT DOOR FRAME 2 500-3250 1 RIGHT DOOR GLASS 3 500-10119 1 RIGHT DOOR WEATHERSTRIPPING 4 500-10115 1 BUSHING 5 500-10114 1 BUSHING 6 500-10118 1 UPPER HANDLE GASKET 7 500-10117 1 LOWER HANDLE GASKET 8 500-3013 1 HANDLE 9 500-10116 1 WASHER 10 500-10109 1 WASHER 11 500-10110 1 COVER 12 500-3032 1 RIGHT DOOR LATCH ASSY 13 500-10067 1 WASHER 14 500-10060 1 WASHER 15 500-10070 1 SCREW 16 500-10106 2 SCREW 17 500-10125 2 NUT 18 500-10108 1 SPACER 19 500-10128 1 RIGHT LATCH COVER 20 500-10077 1 WASHER 21 500-10124 1 BOLT 22 500-10123 1 NUT 23 500-10127 8 PAD

REMARKS

INCLUDES REF NO'S: 1-23

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739695

170

CAB HVAC

4 14

6

18 2

8

13

5

1

2 11

9 17 7

15

12

16 3 10

19 20 4

01

ID0739718

171

CAB HVAC REF PART NO. NUMBER

QTY

1 500-3003 2 500-10078 3 500-10070 4 500-10087 5 500-3790 6 500-3006 7 500-3005 8 500-3007 9 500-3008 10 500-5981 11 500-3036 12 500-3009 13 500-10092 14 500-10091 15 500-3189 16 500-3190 17 110-217 18 110-333 19 500-3251 20 500-10094

1 HEAT-A/C CONTROLS 19 SCREW 2 SCREW 2 SCREW 1 BLOWER ASSEMBLY 1 HEATER CORE 1 THERMOSTAT 1 EVAPORATOR COIL 1 PRESSURIZER FAN 1 HEATER VALVE 1 EXPANSION VALVE 1 FILTER 1 RELAY BRACKET 2 NUT 1 HEATER HOSE, 180 1 HEATER HOSE, 90 4 WORM CLAMP (7/16" TO 1") 1 BOLT-ON CLAMP (1") 1 CONTROLLER, PWM 4 SCREW

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739718

172

CAB DUCTING

16

3 10 9

1 8

4

5

2

7

6

14

15

13 11

4 6

01

12 ID0739693

173

CAB DUCTING REF PART NO. NUMBER

QTY

1 500-3000 2 500-10074 3 500-10075 4 500-10070 5 500-2999 6 500-10087 7 500-10086 8 500-3002 9 500-10061 10 500-3001 11 500-10088 12 362-2200 13 500-10089 14 500-10090 15 500-10091 16 500-2998

1 AIR DUCT 1 LOWER DUCT SEAL 1 UPPER DUCT SEAL 8 SCREW 1 REAR AIR DUCT 6 SCREW 1 SEAL 1 REAR VENT, RECTANGULAR 2 SCREW 7 ROUND VENT 1 SEAL 1 AIR INLET DUCT 1 SEAL 1 SEAL 2 NUT 1 CAB HEADLINER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739693

174

CAB HEADLINER/ ROOF

5 4 3

1

8

2 6

7

01

ID0739720

175

CAB HEADLINER/ ROOF REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 ROOF CAP 1 ROOF INSULATION 4 SEAL WASHER 4 WASHER 4 SCREW (M12-1.75 X 55MM, 8.8) 1 CAB HEADLINER 12 SCREW 12 CLIP NUT

362-2069 500-10092 500-2925 500-10073 106-659 500-2998 500-10070 500-10071

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739720

176

CAB SERVICE PANELS

18

19 16 1

14

2

13 8

15

3 4 5 7 6 12

9 10

01

17

11

ID0739719

177

CAB SERVICE PANELS REF PART NO. NUMBER

QTY

500-2710 1 500-2822 2 500-10076 3 500-2819 4 500-2815 5 500-10080 6 500-10077 7 500-10081 8 500-10082 9 500-10083 10 500-2817 11 500-10084 12 500-2816 13 500-10079 14 500-10085 15 500-10078 16 500-2818 17 500-2973 18 500-10070 19 500-2974

FRONT CONTROL ASSY 3 ACCESS COVER 6 BOLT 1 FRONT CONSOLE MOUNT 1 STOP TAB 2 BOLT 2 WASHER 4 NUT 1 BOLT 1 WASHER 1 PEDAL 1 RETAINING CLIP 1 EXTENSION SPRING 6 SCREW 1 B-POST TRIM 7 SCREW 1 HARNESS COVER 1 RIGHT THRESHOLD 6 SCREW 1 LEFT THRESHOLD

DESCRIPTION

REMARKS

INCLUDES REF NO'S: 3-13

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739719

178

CAB ELECTRICAL 12 10 16

11

6 13

5

15 1

14 4 8 2

3

7 17

9

01

ID0739694

179

CAB ELECTRICAL REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 500-2995 1 REAR WIPER ASSY 2 500-2996 1 FRONT WIPER ASSY 3 500-10069 1 FRONT WIPER HOSE 4 500-10068 1 REAR WIPER HOSE 5 500-10067 1 WASHER 6 500-10066 1 SCREW 7 500-10065 1 BOLT 8 222-7232 1 4G + GNSS ANTENNA 9 500-10064 1 GROMMET 10 500-3004 1 SWITCH PLATE 11 500-3097 1 SWITCH BANK 12 500-10063 4 SCREW 13 500-10062 1 DOME LIGHT 14 500-10061 2 SCREW 15 500-10060 1 WASHER 16 500-10072 4 CLIP NUT 17 215-3523 1 ENCLOSED CAB HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739694

180

OPEN OPERATOR STATION HEADLINER/ ROOF

5 4

3

1 2

6

7

01

ID0739887

181

OPEN OPERATOR STATION HEADLINER/ ROOF REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

12 CLIP NUT 1 ROOF CAP 4 SEAL WASHER 4 WASHER 4 SCREW (M12-1.75 X 55MM, 8.8) 1 HEADLINER 12 SCREW

500-10071 362-2069 500-2925 500-10073 106-659 500-2821 500-10070

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739887

182

OPEN OPERATOR STATION SERVICE PANELS

8

7

5

3

4

15

9

14

1

10

11

13 12 2

01

16 17

6

19 18

ID0739922

183

OPEN OPERATOR STATION SERVICE PANELS REF PART NO. NUMBER

QTY

1 500-2822 2 500-10079 3 500-10197 4 500-10078 5 500-2818 6 500-2973 7 500-10070 8 500-2974 9 500-10076 10 500-2819 11 500-2815 12 500-10080 13 500-10077 14 500-10081 15 500-10082 16 500-10083 17 500-2817 18 500-10084 19 500-2816

3 ACCESS COVER 6 SCREW 1 B-POST TRIM 9 SCREW 1 HARNESS COVER 1 RIGHT THRESHOLD 6 SCREW 1 LEFT THRESHOLD 6 BOLT 1 FRONT CONSOLE MOUNT 1 STOP TAB 2 BOLT 2 WASHER 4 NUT 1 BOLT 1 WASHER 1 PEDAL 1 RETAINING CLIP 1 EXTENSION SPRING

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739922

184

OPEN OPERATOR STATION ELECTRICAL

6 7 4

5

3 1 2

8

01

ID0739873

185

OPEN OPERATOR STATION ELECTRICAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 4G + GNSS ANTENNA 2 SCREW 1 DOME LIGHT 1 SWITCH PLATE 4 COVER 4 SCREW 4 CLIP NUT 1 HARNESS, OPEN OPERATOR STATION

222-7232 500-10061 500-10062 500-2836 362-823 500-10063 500-10072 215-2588

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739873

186

WASHER BOTTLE

1 5

11 8

9

6

10

4

3 1 2

04

ID0405791

187

WASHER BOTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1 190-2612 1 WASHER BOTTLE KIT 2 107-032 8 BOLT (M8-1.25 X 20MM,BUT SOC) 3 106-561 8 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 116-866 20 "BULK HOSE (3/16",SOLD PER 1")" 5 106-232 2 SCREW (M8-1.25 X 16MM) 6 106-386 2 FLG LOCKNUT (M8-1.25) 8 110-217 2 WORM CLAMP (7/16" TO 1") 9 116-750 14 BULK HOSE (5/8", SOLD PER 1"") 10 362-2607 1 LEFT OUTER COVER, CAB 11 108-156 2 WASHER (5/16")

REMARKS

SEE FOOTNOTE 1

USED ONLY WITH CAB OPTION

NOT SHOWN:

FOOTNOTES:

1- SERVICE PARTS ; SIDE MOUNT PUMP 500-3141 CENTER MOUNT PUMP 500-3142, REMOTE FILL NECK W/CAP 500-3140

NOTE:

04

ID0405791

188

CONDENSER MOUNTING

14

6

1

4

17 12 4

11

1 14 6

3 16

18

8

13

9 6

10 2

5

15 7

02

ID0416979

189

CONDENSER MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

105-1247 7 FLG BOLT (#10-24 X .5") 105-774 2 HINGE 105-836 1 FLG LK BOLT (1/4-NC X 1/2") 106-048 8 LOCKNUT (#10-24) 106-380 8 FLG LK SCREW (M8-1.25 X 16MM) 106-386 18 FLG LOCKNUT (M8-1.25) 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 107-025 2 SCREW (M6-1.00 X 50MM) 107-095 10 FLG SCREW (M8-1.25 X 16MM) 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET) 116-421 56 BULK EDGE (1/8", SOLD PER 1') 195-1969 2 CONDENSER 300-0679 1 MOUNT, AC DRIER 300-0725 2 SHEET, CONDENSER MOUNT FRAME 322-289 1 BACKUP (BOLT-ON) 362-2174 2 SHEET, HOC LOWER AIR BARRIER SEAL 362-2176 2 AC CONDENSER SEAL AIR BARRIER 499-205 1 RECEIVER DRIER

REMARKS

ORIENT WITH LARGER PORTS ON TOP (BOTH SIDES)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0416979

190

HEATER PLUMBING OUT FROM HEATER CORE

4

TO VALVE INLET

LOWER PORT ON "T" OUT OF CROSS OVER TUBE (FROM PORT 2 ABOVE)

13

11

(PORT 6 ABOVE)

TO SOLENOID VALVE MOUNTED OFF OF FRAME SIDE PLATE

14

17

9 8 B 8 A

19

2

4

4

12

5

10 18

1

7 A

6 4 15 3

06

16

7 B ID0416986

191

HEATER PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

105-1673 2 WORM CLAMP (5/16" TO 7/8") 105-1750 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 110-217 6 WORM CLAMP (7/16" TO 1") 110-333 2 BOLT-ON CLAMP (1") 116-750 18 BULK HOSE (5/8", SOLD PER 1") 116-750 118 BULK HOSE (5/8", SOLD PER 1") 116-750 133 BULK HOSE (5/8", SOLD PER 1") 117-1068 1 ABRASION SLEEVE, SIDEWINDER 2"X 16" 117-412 1 ABRASION SLEEVE (1.00" X 34") 117-413 1 ABRASION SLEEVE (1.00" X 84") 117-622 1 ABRASION SLEEVE (1.25" X 20") 117-641 1 ABRASION SLEEVE (1.00" X 110"") 149-487 1 S/O COUPLER (08N-10H) 150-4509 1 S/O COUPLER (10H-06H-10H) 150-5273 2 S/O SHUT-OFF (10H-10H) 153-840 1 ADAPTOR (M220 X -08NF, SPECIAL) 500-1248 7 HOSE, DEUTZ 3/8" COOLANT 514-140 1 S/O COUPLER (08N-10H)

REMARKS

A=116", B=2" RT105-USE 140", A=106", B=34"; RT125/RT125Q-USE 133" A=99", B=34"

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE 6.5" 2. ORDERING QUANTITY OF 1 EQUALS 158" OF 500-1248

NOTE:

06

ID0416986

192

COMPRESSOR MOUNTING 4

1

16 14

5

3 8

2

6

11

5

9

17

6

10

8 15

12

7

13

03

8

ID0417024

193

COMPRESSOR MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 2 FLG SCREW (M10-1.50 X 40MM) 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 4 FLG LK SCREW (M10-1.50 X 25MM) 3 FLG LOCKNUT (M10-1.50) 3 WASHER (M10, HARDENED) 1 FLG SCREW (M12-1.75 X 30MM) 8 FLG SCREW (M10-1.50 X 35MM) 1 SCREW (M10-1.50 X 130MM) 1 FLG LK NUT (M12-1.75) 2 FLG LKNUT (M10-1.50, PRV TRQ) 1 BELT (A-SECTION, 53", KEV) 1 SHEAVE (A1, 7.5PD) 1 PLATE, COMPRESSOR BRACE 1 SHEET, A/C HOSE CAP 1 COMPRESSOR MOUNT 1 COMPRESSOR

105-1595 105-1597 105-1750 105-799 106-387 106-396 106-469 106-497 106-504 106-709 107-661 170-458 170-480 300-0374 300-0750 301-8096 499-706

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0417024

194

AC HOSE ROUTING

TO EVAP

RT105/RT125/RT125Q

FROM EVAP LEFT TO HEATER VALVE SEE HEATER PLUMBING

FROM HEATER CORE FRONT

ITEM 27 (TOP VIEW) 22

FROM EVAP

TO EVAP

32 17

20

3

16

1

2 33

13

12

6

2

11 29

9 26

30 31

10

19 18

21

5

7

20

14 4

06

4

20

34

FROM HEATER CORE TO HEATER VALVE SEE HEATER PLUMBING

6

15

28

27

6

9

19

8

24

25

23

ID0417042

195

AC HOSE ROUTING RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 499-706 1 COMPRESSOR 2 105-2199 286 ALUMINIZED SLEEVING (1", SOLD PER 1") 3 499-841 1 COMPRESSOR FITTING 4 110-126 4 BOLT-ON CLAMP (1/2") 5 110-332 2 BOLT-ON CLAMP (1-5/8") 6 110-373 4 BOLT-ON CLAMP (13/16") 7 214-946 1 BINARY SWITCH 8 499-205 1 RECEIVER DRIER 9 117-1068 2 ABRASION SLEEVE, SIDEWINDER 2"X 16" 10 117-218 1 ABRASION SLEEVE (1" X 52") 11 117-713 1 ABRASION SLEEVE (1.00" X 76"") 12 118-062 1 ABRASION SLEEVE (1.00" X 62"") 13 150-2471 46 REFRIGERANT BULK HOSE -06 50 FT BOX 14 150-2472 56 REFRIGERANT BULK HOSE -08 50 FT BOX 15 150-2472 70 REFRIGERANT BULK HOSE -08 50 FT BOX 16 150-2474 1 AC FITTING (-10 90 W/PORT, OR-F LOW) 17 150-2475 1 AC FITTING (-08 90 W/PORT, OR-F HIGH) 18 150-2479 1 AC FITTING (-06STR, OR-F) 19 150-2480 2 AC FITTING (-08STR, OR-F) 20 150-2481 3 AC FITTING (-06 90 OR-F) 21 150-2482 1 AC FITTING (-06/-08STR, OR-F) 22 150-2636 1 AC FITTING (-10 90, OR-F) 23 150-2649 1 TUBE, AC -08 CONDENSER INLET RH 24 150-2654 1 TUBE, AC -08 CONDENSER INLET LH 25 195-1969 2 CONDENSER 26 115-069 1 GROMMET (3/4") 27 302-4837 1 PANEL, HVAC LINES 28 362-2088 2 GROMMET (.875) 29 116-203 1 GROMMET (9/16") 30 105-2044 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 31 106-670 4 NUTSERT (M6-1.00) 32 150-2473 114 REFRIGERANT BULK HOSE -10 50 FT BOX 33 150-2471 180 REFRIGERANT BULK HOSE -06 50 FT BOX 34 107-801 4 WASHER (M6, BLK)

REMARKS

186" DRIER TO EVAP(-06 HOSE)/100" EVAP TO COMP(-10 HOSE)

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0417042

196

A/C HOSE COVER RT105, RT125, RT125Q

1 2

3

03

ID0454746

197

A/C HOSE COVER RT105, RT125, RT125Q REF PART NO. NUMBER

QTY

1 362-2701 2 107-716 3 105-2044

1 COVER, A/C HOSES 1 SCREW (1/4"-14 X 7/8" SLF DRL) 2 SCREW (M6 X 25mm) BUTTON HEAD 8.8

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0454746

198

FAN INSTALLATION(AC OPTION) RT105M, RT125, RT125Q

4 1 2

1

6 3 5

03

ID0439541

199

FAN INSTALLATION(AC OPTION) RT105M, RT125, RT125Q REF PART NO. NUMBER

QTY

1 105-091 2 106-063 3 107-492 4 194-193 5 195-2513 6 300-0464

8 LOCK WASHER (5/16") 4 SCREW (M8-1.25 X 40MM, 10.9) 4 SCREW (M8-1.25 X 35MM CL 8.8 CZ) 1 FAN ADAPTER 1 FAN, 23.5" DIA 10 BLADE 1 SHEET, FAN HUB CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0439541

200

NOTES:

ID0134963

RT125 Deutz® TCD3.6L4

Parts Manual

Issue 14, volume 2 of 2

053-2890

201

CONTROL COMPONENTS

202

STEERING CONSOLE ASSEMBLY RT105/RT125/RT125Q

3 1 2

7 8

6 9

5 4

10

5

12

11

13

07

ID0400812

203

STEERING CONSOLE ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 14" STEERING WHEEL (7/8" x 36 TH SPL) 1 JAM NUT (13/16-NF) 1 CENTER CAP W/DW EMBLEM 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 STEERING COLUMN 1 STEERING CONSOLE 1 STEERING COLUMN COLLAR 2 SCREW (M6 X 14MM, BUT, TORX, CL 8.8) 2 WASHER (M6, BLK) 1 F-N-R SHIFTER, 1-2 MARKING, STR, 45MM 1 FNR HARNESS 2 SPEED 1 F-N-R SHIFTER, 1-2-3 MARKING, STR, 45MM 1 FNR HARNESS 3 SPEED

160-1362 105-361 160-1365 106-674 160-1330 362-2043 362-2044 105-2155 107-801 215-3474 215-2444 215-3330 215-2443

REMARKS

DESCRIPTION

SEE FOOTNOTE 1, USE ANTI-SEIZE ON SPLINES

USE ON RT105/ RT125 USE ON RT105/ RT125 USE ON RT125Q USE ON RT125Q

NOT SHOWN:

FOOTNOTES:

1. SERVICE PART 500-3211 PEDAL RELEASE CABLE INCLUDED WITH COLUMN.

NOTE:

FNR SHIFTERS COME WITH MOUNTING HARDWARE AS PART OF THE PART NUMBER

07

ID0400812

204

LEFT SEAT CONSOLE 10

12 11 15 19 16

13 24

3

13 1 20

17 20

7

21 14

3 9 23

8

5

4

6 04

22

ID0371001

205

LEFT SEAT CONSOLE REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-2092 1 LEFT SEAT CONSOLE 3 106-385 4 FLG LOCKNUT (M6-1.00) 4 106-386 3 FLG LOCKNUT (M8-1.25) 5 106-574 5 CLIP NUT (M6-1.00) 6 106-162 6 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 7 302-1666 1 LEFT CONSOLE BRACE 8 215-2541 1 GROUND BRAID - SEAT TO L ARM PANEL 9 105-2106 4 STUD, (M6-1.0, 30MM LONG) 10 362-2025 1 LEFT ARMREST 11 302-1043 1 LEFT CONSOLE SWITCH PANEL 12 362-823 4 COVER 13 105-2043 10 SCREW (M4 X 12MM) BUTTON HEAD 8.8, TORX 14 215-2734 1 SWITCH, PROPORTIONAL (FRICTION HOLD) 15 362-2112 1 SWITCH GUARD 16 105-1886 4 4-20 TORX, PLASTITE 17 302-1360 1 COVER 19 302-0328 1 SWITCH RETAINER 20 107-801 5 WASHER (M6, BLK) 21 105-2044 5 SCREW (M6 X 25mm) BUTTON HEAD 8.8 22 302-5769 1 LEFT CONSOLE MOUNT 23 105-003 2 FLG LOCKNUT (5/16-NC) 24 105-095 1 WASHER (1/4", TYPE A WIDE)

REMARKS

CONNECTS TO STUD ON BOTTOM OF 303-1043 SEE FOOTNOTE 1

SEE FOOTNOTE 2

USE 301-9258 BEFORE S/N XXXXXXX

NOT SHOWN:

FOOTNOTES:

1- USE LOCTITE 242 OR EQUIVALENT 2-TORQUE TO 40 IN/OZ

NOTE:

04

ID0371001

206

CENTER CONSOLE ASSEMBLY

2

3 4

8

17

14

15

18

12

5

12

16

11

2 14 3

11 14 13

10

14

9

2

1 2

3

6

06

ID0400521

207

CENTER CONSOLE ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

362-2043 1 STEERING CONSOLE 105-2044 8 SCREW (M6 X 25mm) BUTTON HEAD 8.8 106-574 9 CLIP NUT (M6-1.00) 362-2044 1 STEERING COLUMN COLLAR 105-2155 2 SCREW (M6 X 14MM, BUT, TORX, CL 8.8) 362-2045 1 FRONT RIGHT CONSOLE 362-2046 1 FRONT LEFT CONSOLE 362-2047 1 LEFT CONSOLE DOOR 105-1995 1 LATCH, W/KEY 105-2153 8 SCREW (M4 X .7 X 10, FLT HD, SOC, SS) 106-388 8 WASHER (M6) 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 107-801 12 WASHER (M6, BLK) 105-1218 2 POP RIVET (5/32 X .525, BLACK) 214-253 1 ACCESSORY SOCKET 105-2222 2 HINGE 362-1227 1 MANUAL COMPARTMENT

REMARKS

USE LOCTITE 242, TORQUE TO 40 IN/LBS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT

NOTE:

06

ID0400521

208

RIGHT CONSOLE SUPPORT

2 4

5 6 7

5

3

6 1 03

5 ID0403320

209

RIGHT CONSOLE SUPPORT REF PART NO. NUMBER

QTY

1 302-2275 2 302-1681 3 105-2044 4 106-385 5 106-574 6 106-379 7 107-801

1 FRONT RIGHT CONSOLE BRACE 1 RIGHT CONSOLE BRACE 2 SCREW (M6 X 25mm) BUTTON HEAD 8.8 1 FLG LOCKNUT (M6-1.00) 4 CLIP NUT (M6-1.00) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 WASHER (M6, BLK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0403320

210

RIGHT SEAT CONSOLE 13 17

11

18 18

14 29

20

17 19

6 16 31

21

15 12 22 28

30

11 1

23

10 9

8

32 24 4

26 27

3 2 5

05

ID0370872

211

RIGHT SEAT CONSOLE REF PART NO. NUMBER

QTY

1 362-2091 2 302-5766 3 106-386 4 106-574 5 106-162 6 106-429 8 105-2044 9 306-603 10 306-608 11 306-607 12 215-2338 13 220-2479 14 301-9280 15 105-2154 16 106-228 17 105-2043 18 215-2013 19 302-1041 20 362-823 21 362-2026 22 105-2106 23 106-385 24 107-597 26 220-2478 27 107-516 28 107-801 29 302-1700 30 105-095 31 105-2427 32 106-556

1 RIGHT SEAT CONSOLE 1 RIGHT CONSOLE MOUNT 2 FLG LOCKNUT (M8-1.25) 6 CLIP NUT (M6-1.00) 6 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 LOCK WASHER (M5) 6 SCREW (M6 X 25mm) BUTTON HEAD 8.8 1 AUDIO ALARM 2 BUTTON COVER 2 HORN BUTTON 1 BFB CONTROL 1 VC DISPLAY 1 DISPLAY PANEL 4 SCREW (M4 X 20MM, BUT, TORX, CL 8.8) 2 SCREW (M5-0.80 X 10MM) 9 SCREW (M4 X 12MM) BUTTON HEAD 8.8, TORX 1 IGNITION SWITCH 1 RIGHT CONSOLE SWITCH PLATE 6 COVER 1 RIGHT ARM REST 4 STUD, (M6-1.0, 30MM LONG) 4 FLG LOCKNUT (M6-1.00) 3 WASHER (M4) 1 60-PIN 30AIN20DIN CONTROLLER 1 CLIP NUT (M4-.7) 6 WASHER (M6, BLK) 1 DISPLAY BRACKET 1 WASHER (1/4", TYPE A WIDE) 2 5/16 VELCRO MOUNT 2 SCREW (M4-0.70 X 20MM)

DESCRIPTION

REMARKS

USE 301-9277 BEFORE S/N XXXXXXX

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- USE LOCTITE 242 OR EQUIVALENT

NOTE:

05

ID0370872

212

GROUND DRIVE PEDAL

2

3

1

02

ID0400293

213

GROUND DRIVE PEDAL REF PART NO. NUMBER

QTY

1 160-1323 2 106-386 3 215-2596

1 DRIVE PEDAL 2 FLG LOCKNUT (M8-1.25) 1 GROUND DRIVE JUMPER - 125

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400293

214

GROUND DRIVE CONTROLS HYDROSTAT

1

6 7 4

2 10 8 9 5

3

02

ID0400425

215

GROUND DRIVE CONTROLS HYDROSTAT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

2 KNOB 2" 7 SCREW (M4 X 12MM) BUTTON HEAD 8.8, TORX 2 M4-.70 MM NYLON INSERT NUT 1 SWITCH ACTUATOR GUARD 1 POTENTIOMETER - AUTOCROWD 1 ROCKER SWITCH 1 KNOB (1/8", BLK) 1 CRUISE COVER 2 ROTARY HALL EFFECT POT 4 SCREW (#6-32 X 1/2" PLPS SS)

215-1852 105-2043 106-956 110-854 217-892 217-789 110-641 302-1303 215-1842 106-367

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400425

216

SPEED RANGE/DIG DRIVE SELECT

2

1

02

ID0403326

217

SPEED RANGE/DIG DRIVE SELECT REF PART NO. NUMBER

QTY

1 2

1 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED)(ON-ON)

110-854 217-762

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403326

218

REAR STEER 3 1

02

2

ID0403232

219

REAR STEER REF PART NO. NUMBER

QTY

1 2 3

2 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED) 1 ROCKER SWITCH (SEALED)(ON-ON)

110-854 217-817 217-762

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403232

220

FRAME TILT

1

2

02

ID0403255

221

FRAME TILT REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED) 1 SWITCH ACTUATOR GUARD

217-817 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403255

222

AXLE LOCK 1

2

02

ID0403383

223

AXLE LOCK REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED)(ON-ON) 1 SWITCH ACTUATOR GUARD

217-762 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403383

224

PLOW SWITCH CONTROLS 1 2

4 3

6 5

03

ID0403366

225

PLOW SWITCH CONTROLS REF PART NO. NUMBER

QTY

1 215-2736 2 217-817 3 362-2112 4 110-854 5 105-1886 6 302-0328

2 SWITCH, PROP.,SPRG RET-LATCH AT ONE END 1 ROCKER SWITCH (SEALED) 2 SWITCH GUARD 1 SWITCH ACTUATOR GUARD 8 4-20 TORX, PLASTITE 2 SWITCH RETAINER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TORQUE TO 40 IN/OZ

NOTE:

03

ID0403366

226

COMBO SWITCH CONTROLS

3

10

9

4

6

6 1 2

7 8

03

ID0403233

227

COMBO SWITCH CONTROLS REF PART NO. NUMBER

QTY

1 362-2112 2 362-823 3 217-762 4 110-854 7 302-0328 8 105-1886 9 217-817 10* 215-2735 11* 215-2736

3 SWITCH GUARD 1 COVER 1 ROCKER SWITCH (SEALED)(ON-ON) 2 SWITCH ACTUATOR GUARD 3 SWITCH RETAINER 8 4-20 TORX, PLASTITE 1 ROCKER SWITCH (SEALED) 1 SWITCH, PROPORTIONAL (SPRING RETURN) 2 SWITCH, PROP.,SPRG RET-LATCH AT ONE END

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- TORQUE TO 40 IN/OZ

NOTE:

03

ID0403233

228

TRENCHER/SAW LIFT 1

2

3 4

03

ID0403315

229

TRENCHER/SAW LIFT REF PART NO. NUMBER

QTY

1 215-2735 2 362-2112 3 302-0328 4 105-1886

1 SWITCH, PROPORTIONAL (SPRING RETURN) 1 SWITCH GUARD 1 SWITCH RETAINER 4 4-20 TORX, PLASTITE

DESCRIPTION

REMARKS

MOUNTS TO FRONT HOLE IN THE LINE OF HOLES INDICATED SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- TORQUE TO 40 IN/OZ

NOTE:

03

ID0403315

230

ATTACHMENT TRAVERSE

2

1

02

ID0403333

231

ATTACHMENT TRAVERSE REF PART NO. NUMBER

QTY

1 2

1 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED)

110-854 217-817

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403333

232

SAW STABILIZER 1 2

02

ID0403340

233

SAW STABILIZER REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED) 1 SWITCH ACTUATOR GUARD

217-817 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403340

234

TRENCH CLEANER SWITCH CONTROLS

1

2

02

ID0403270

235

TRENCH CLEANER SWITCH CONTROLS REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SPDT) 1 SWITCH ACTUATOR GUARD

217-764 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403270

236

REEL CARRIER

2

1

02

ID0403330

237

REEL CARRIER REF PART NO. NUMBER

QTY

1 2

1 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SPDT)

110-854 217-764

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403330

238

BFB/REEL WINDER

1

2

02

ID0403329

239

BFB/REEL WINDER REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED)(ON-ON) 1 SWITCH ACTUATOR GUARD

217-762 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403329

240

NOTES:

ID0134963

241

HYDRAULICS

01

2

Selector Manifold

4

T10

M4

From Filter

S

P

M3

L2

T4 (Not Installed)

A

M1

M2

B

To Cooler

T2

T1

L

R

L

Steering

P

PB

16

Combo Shift Valve on Attachment

Attachment Reverse

Attachment Forward

Attachment Case Drain

Rear Attachment Valve

P

0.050"

6 Rear Steer Valve

To Filter

To Tank

To Cooler

To Cooler

Return QDC

R 0.040"

9

Pressure QDC

R

Reel Carrier, or Backhoe Stabilizers

Backhoe

Aux. Tool Manifold (Optional)

Attachments

Steering Valve

8

To Tank

P5

R

0.031"

T6

T5

31

Flow from Port A

M1

M2

M4

GD Pump

T

P

P2

41

S From Filter

To Tank

Combo Selector Valve

P7

44

Gearbox Shift Cyl.

P6

Four Function Manifold

M5

T

P6

L

0.031"

Frame Tilt

Ground Drive Circuit

0.050"

P4

Charge Circuit

P3

10

0.040"

L

Rear Steer

7

45

T7

P1

T8

TA

1

A

L1

B

2

REV

Left SA

43

B

33

A

32

GD Brake

3

From Tank

SB

Right

Blade Swing

0.032" 42

To Filter

FWD

TB

Blade Tilt

Axle Lock

M3

L1

BFB Valve

12

11

LA

52

From Tank

To Cooler

Return Circuit

P1

To Tank

L2

To Tank

Min. Disp.

LB

0.066"

Blade Lift

GD Motor

13

14

T2 To Cooler

0.055"

15

Tank

54

51

From Filter

55

To Filter

53

RT125

M5

T3

T PB

5

To Tank

High Flow Aux Circuit

3

Low Flow Aux Circuit

Steering Relief

HYDRAULIC SCHEMATIC

Flow from Port A

Attachment Drive Pump

21

Attachment Drive Circuit

From Tank

T9

1

Auxilliary Circuit

242

ID0407791

243

HYDRAULIC SCHEMATIC RT125

Ref. Qty 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 2 11 1 12 1 13 2 14 1 15 1 16 21 1 31 1 32 1 33 2 41 42 43 44 45 51 52 53 54 55

1 1 1 1 1 1 1 1 1 1

Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Attachments Attachment Drive Ground Drive Ground Drive Ground Drive Charge Circuit Charge Circuit Charge Circuit Charge Circuit Charge Circuit Return Circuit Return Circuit Return Circuit Return Circuit Return Circuit

Circuit Attachment Circuit Attachment Circuit Attachment Circuit Charge Circuits Ground Drive Ground Drive Ground Drive Charge Circuits Auxiliary Steering

Component Pump (Steering) Pump (Aux) Steering Relief Manifold Selector Manifold Steering Valve Rear Steer Valve BFB valve Cylinder Cylinder Cylinder Cylinder Pilot Operated checks Cylinder Cylinder Orifice Check for BFB Lift Aux Tool Manifold Pump Pump Motor Check Valve Four function manifold Orifice check for Brake GD brake Combo Shift Valve Gear Box Cylinder Tank Suction Screen in tank Cooler Cooler Bypass Filter Head

Test port Description T1 Attachment Fwd psi T2 Attachment Reverse psi T3 Attachment Pump Case psi T4 Attachment charge pump pressure GD pressure in fwd T5 T6 GD pressure in rev T7 GD Pump Case psi T8 GD charge pump pressure T9 Relief Pressure Setting T10 Relief pressure setting

Schematic Notes: Connects to rear aux on side of engine Connects to aux on side of engine

Connects to engine Connects to Attachment pump

Schematic Notes

Test port not installed

Minimum at low idle = 250 psi Dead head BFB lift function

Schematic Values 6300-6700 psi 5100-5700 psi <45 psi 415-515 psi 5250-5750 psi 5250-5750 psi <25 psi 350-375 psi 2900-3100 psi 2900-3100 psi

Notes: Hydraulic tank temperature should be between 130 and 150 degree F. Engine should be at full throttle unless noted otherwise.

01

ID0407791

244

BACKFILL BLADE HYDRAULICS RT105M/ RT125/ RT125Q

12 11

RIGHT SWING CYLINDER BARREL END

16

LEFT SWING CYLINDER BARREL END

13

RIGHT SWING CYLINDER ROD END

15 14

10 SEE AUXILIARY HYDRAULICS

8

18 15

2

LEFT SWING CYLINDER ROD END

17 15

3 "P" REEL CARRIER B/H STABILIZERS

SEE POWER BEYOND HYDRAULICS

24 9

20

7

"T" REEL CARRIER B/H STABILIZERS

3

5

4

1

6

6

SEE POWER BEYOND HYDRAULICS

19

LIFT "UP" TILT "CCW"

23

22

LIFT "DOWN"

TILT "CW"

"SWING LH" "SWING RH" LIFT "FLOAT 2"

LIFT "FLOAT 1"

BFB VALVE SOLENOIDS 08

ID0367724

245

BACKFILL BLADE HYDRAULICS RT105M/ RT125/ RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24

1 HYD VALVE BFB ELECT 3 FUNC/FLOAT MIDSIZE 1 RUN TEE (08S-06O-06O) 2 CAP (06OF) 1 CONNECTOR (04S-04O45) 1 CONNECTOR (04S-04O90, XL) 4 CAP (04OF) 3 CONNECTOR (04S-04O) 1 HOSE (04OFX90L-11"-5000) 1 ABRASION SLEEVE (1" X 12") 1 BRANCH TEE (04S-04O-04O) 1 ABRASION SLEEVE (1.00" X 22") 1 HOSE (04OFX90S-24"-5000) 1 HOSE (04OFX90S-18"-5000) 1 HOSE (04OFX90S-18"-5000) 3 CONNECTOR (04S-04O90) 1 BRANCH TEE (04S-04O-04O) 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 ABRASION SLEEVE(1.00" X 6" ) 1 CONNECTOR (10S-10O45) 1 CONNECTOR (06O-08S) 3 WASHER (M8) 3 SCREW (M8-1.25 X 120MM) 1 PLUG (10S)

150-6155 153-421 154-326 154-263 154-474 154-296 154-278 515-358 117-671 154-293 117-611 150-4740 515-340 515-340 154-252 149-814 106-561 117-982 154-399 154-222 107-629 106-160 500-294

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 1,2

SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. ON RT125Q THESE PLUGS (154-383) ARE TO BE REMOVED AND REPLACED WITH LIFT CYLINDER HOSE'S & TILT CYLINDER HOSES. SEE BFB LIFT/TILT HYDRAULICS FOR RT125Q OR LIFT ARM HYDRAULICS FOR RT125.

2. PLUGS ARE NOT USED WITH RT105/RT125 BECAUSE LIFT ARMS ARE STANDARD EQUIPMENT. SEE LIFT ARM HYDRAULICS 3. REMOVE FOR INSTALLATION OF FRONT ATTACHMENT. 4. FOR SERVICE PARTS, SEE BFB VALVE SERVICE. 150-6155 REPLACES 150-4595. PLUG 500-294 NOT REQUIRED FOR 150-4595.

5. ORIENT AS FAR AWAY FROM ITEM 20 AS POSSIBLE FOR FRONT ATTACHMENT INSTALLATION. NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0367724

246

LIFT ARM HYDRAULICS RT105/RT125

21 "LB"

25

26

24

22

BFB VALVE

"LA"

19

16

TILT CYL BARREL

11

13

12

20 14

"TB"

18

"TA"

15 10

9

5 4

TILT CYL ROD

1 2

2

8 7

3 5 4

28

6 17 03

ID0379445

247

LIFT ARM HYDRAULICS RT105/RT125 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 28

151-070 125-773 183-768 181-975 106-470 178-532 309-138 106-383 155-623 150-4568 150-4567 154-220 502-651 154-250 515-331 515-331 178-584 107-534 154-226 150-4503 150-4502 117-411 150-4647 150-4389 154-373 302-1250

QTY

DESCRIPTION

1 CYL (3.0 X 1.75 X 8.0) 2 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (44.4MM X 205MM) 2 TAPERED INSERT (1.75") 2 FLG SCREW (M16-2.0 X 40MM) 1 PIN 2 RETAINER 2 FLG LK SCREW (M10-1.50 X 30MM) 1 DOUBLE LOCKOUT VALVE 1 HOSE (04OFX45-26"-4000-AR) 1 HOSE (04OFX45-22"-4000-AR) 2 CONNECTOR (04O-06S) 2 SCREW (M6-1.00 X 35MM) 2 CONNECTOR (04O-06S45) 1 HOSE (04OFX45-22"-3000-AR) 1 HOSE (04OFX45-22"-3000-AR) 1 TAPERED PIN (1.750" X13.90") 2 A6 GALVANIZED WASHER 1 CONNECTOR (04O-06S90) 1 HOSE (04OFX45-33"-4000) 1 HOSE (04OFX45-43"-4000) 1 ABRASION SLEEVE (1.00" X 32") 1 ELBOW (-06S-06SF90) 1 FLOW CHECK (06O-06S, 5 PSI, .055 ORF) 1 REDUCER (04O-06OF) 1 LIFT ARM ASSY

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BOTH ITEMS 20 AND 21 LIFT HOSES ROUTE IN ITEM 22 ABRASION SLEEVE.. HOSES WRAP AROUND SWING CENTER PIN.

NOTE:

03

ID0379445

248

CHARGE HYDRAULICS RT105M/RT125/RT125Q

FRAME TILT/REAR STEER VALVE SEE AUXILARY HYDRAULICS

"T"

PARK BRAKE

1

3

4

DIFF LOCK

7 8 2

MOTOR SPEED SOLENOID POSITION RT125-SEE GEARBOX HYDRAULICS

SHIFT SOLENOID POSITION RT105 - SEE SHIFT CYLINDER ASSEMBLY RT125 - SEE GEARBOX HYDRAULICS

6 "P"

5 "T" CHARGE PRESSURE CONNECTION RT105-SEE PCOMP CIRCUIT RT125-SEE PUMP HYDRAULIC ASSEMBLY RT125Q-SEE GROUND DRIVE HYDRAULICS

02

ID0368252

249

CHARGE HYDRAULICS RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 150-4820 2 154-384 3 105-091 4 105-178 5 154-342 6 154-226 7 154-731 8 154-383

1 HYD ELECTRIC PILOT MAN (4 CAVITY;2 CART) 3 PLUG (06S) 2 LOCK WASHER (5/16") 2 BOLT (5/16-NC X 2-1/2", GD8) 1 CONNECTOR (06S-06O90) 1 CONNECTOR (04O-06S90) 1 HOSE (06OFX-17"-3000) 1 PLUG (04S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE PILOT VALVE SERVICE PARTS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0368252

250

STEERING HYDRAULICS RT125/RT125Q

"T" TANK PORT

HYDRAULIC TANK ENGINE

P-CLAMP (ITEM 20) ATTACHMENT POINT

1 2 "T"

7 "PB"

7 "P"

"L"

11

17 "R"

3

TO REAR GEAR PUMP SEE GEAR PUMP ASSEMBLY

17 13

8 12

9

9 23

4 6 16

SEE AUXILIARY HYDRAULICS PORT "PB"

22 24

21

10

TO "T" TANK PORT

15 07

18

19 T10 STEERING ID0368388

251

STEERING HYDRAULICS RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5* 6 7 8 9 10 11 12 13 15 16 17 18 19 21 22 23 24

150-4298 154-222 150-4435 105-1465 154-262 154-299 154-235 150-4408 117-412 154-284 149-223 117-410 150-3469 150-4428 155-074 154-276 150-4580 159-154 106-391 106-030 106-559 105-2452

QTY

1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION

REMARKS

POWER STEERING VALVE(SER10 OC PB 11.3CI) SEAL KIT 500-2826 CONNECTOR (06O-08S) HOSE (06OFX90S-50"-3000) ABRASION SLEEVE (1.00" X 48") REDUCER (06O-08OF) RUN TEE (08S-08O-08O) CONNECTOR (08S-08O90) HOSE (08OFX-37"-3000) ABRASION SLEEVE (1" X 34") CONNECTOR (08S-08O45) HOSE (08OFX45-40"-3000) ABRASION SLEEVE (1.00" X 38") HOSE (08OFX90S-36.0”-3000) HYD MANIFOLD W/ RELIEF AND FILTER (HF) SEE FOOTNOTE 1 PLUG (08S, SOC, FM) CONNECTOR (04O-08S90) CONNECTOR (08O-04SF-10S45) QDC ADAPTER (02-04S) WASHER (M12) LOCK WASHER (M12) SCREW (M12-1.75 X 25MM) 0.76"-1.42" RATCHETING P-CLAMP (.51" HOLE) 180 DEG.

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS SEE STEERING RELIEF/FILTER VALVE SERVICE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

07

ID0368388

252

AUXILIARY HYDRAULICS

STEERING HYDRAULICS TANK PORT

RT105M/RT125/RT125Q

TANK PORT

HYDRAULIC TANK

TO REAR ATTACHMENT VALVE ("T" PORT) SEE CHARGE HYDRAULICS ("T" PORT)

ENGINE P-CLAMP (ITEM 30) ATTACHMENT POINT

3

FRAME TILT/REAR STEER VALVE SEE FOOTNOTE 5

CONNECTS TO STEERING TANK PORT SEE STEERING HYDRAULICS

LEFT FRAME PLATE

22

21

23 22

4

1

10

5

TO REAR ATTACHMENT VALVE ("P" PORT)

SEE FOOTNOTE 6

2 "AUX"

9 "T" 11

26

12 "T" 13 8

SEE FOOTNOTE 4

14 15

6 25

24

BACKFILL BLADE VALVE "P" PORT SEE BFB HYDRAULICS

12

20

7 SEE STEERING HYDRAULICS 19

18

17

16

FROM FRONT GEAR PUMP SEE FOOTNOTE 3

T9 AUXILIARY

ID0368389

253

AUXILIARY HYDRAULICS RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 157-909 2 154-483 3 157-937 4 150-1803 5 117-416 6 154-788 7 117-717 8 150-4392 9 154-299 10 515-497 11 117-672 12 154-235 13 150-4464 14 105-288 15 105-072 16 154-708 17 117-411 18 159-154 19 150-4580 20 105-2452 21 154-344 22 154-330 23 117-415 24 302-5704 25 106-632 26 106-706

1 HOSE (06OFX-28"-3000) 1 BRANCH TEE (08S-06O-06O) 1 HOSE (06OFX45-29"-3000) 1 HOSE (06OFX90M-52"-3000-AR) 1 ABRASION SLEEVE (1.00" X 50") 1 HOSE (06OFX-40"-3000) 1 ABRASION SLEEVE (1.00" X 40"") 1 HYD MANIFOLD W/ RELIEF AND DIVERTER (HF) SEE FOOTNOTE 2 1 RUN TEE (08S-08O-08O) 1 HOSE (08OFX90S-20"-3000) 1 ABRASION SLEEVE (1.00" X 20") 1 CONNECTOR (08S-08O90) 1 HARDLINE (-08) 2 BOLT (3/8-NC X 5-1/2") 2 LOCK WASHER (3/8") 1 HOSE (08OFX-34"-3000) 1 ABRASION SLEEVE (1.00" X 32") 1 QDC ADAPTER (02-04S) 1 CONNECTOR (08O-04SF-10S45) 1 0.76"-1.42" RATCHETING P-CLAMP (.51" HOLE) 180 DEG. 1 UN RUN TEE (06OFX-06O-06O) 2 PLUG (06O) REMOVE FOR CONNECTION TO ATTACHMENT CONTROL VALVE 1 ABRASION SLEEVE (1.59" X 10") 1 PLATE, GUARD 2 FLG LK SCR (M12-1.75X35MM,SER) 2 FLG LK NUT (M12-1.75, CL 10, PRV TQ)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE 2. FOR SERVICE PARTS, SEE AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE 3. FOR RT125/ RT125Q SEE GEAR PUMP ASSEMBLY. FOR RT105 SEE PUMP ASSEMBLY 4. CARTRIDGE IS EQUIPPED WITH MANUAL OVERRIDE. TO ENGAGE MANUAL OVERRIDE PUSH, TURN 180v COUNTERCLOCKWISE, AND RELEASE. TO RETURN OVERRIDE TO NORMAL OPERATING POSITION PUSH, TURN 180v CLOCKWISE, AND RELEASE. NOTE: WHEN OVERIDE IS ENGAGED HYDRAULIC OIL COULD OVERHEAT. 5. FOR NO TILT/RIDGID REAR AXLE ON RT105M/RT125 VALVE IS REPLACED WITH 302-5917 6. FOR BRANCH CONNECTION SEE PUMP HYDRAULICS ASSEMBLY - RT125. SEE PUMP FITTINGS-RT125Q. FOR RUN CONNECTION SEE CHARGE HYD.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0368389

254

POWER BEYOND HYDRAULICS RT125/RT125Q

SEE AUXILARY HYDRAULICS SEE COOLER PLUMBING

4

1

25

"PB"

2 5

17

3

16

TO "T1", SEE BACKFILL BLADE HYDRAULICS

18

19 7 6 21

05

22

20

ID0379370

255

POWER BEYOND HYDRAULICS RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 16 17 18 19 20 21 22 25

1 HARDLINE (-10) 1 HOSE (10OFX90-34"-3000) 1 ABRASION SLEEVE (1.59" X 34"") 1 HOSE (10OFX45-46"-3000) 1 ABRASION SLEEVE (1.25" X 46") 1 HOSE (10OFX45-13.5"-3000) 1 ABRASION SLEEVE (1.25" X 11"") 1 CONNECTOR (10S-10O) 1 BRANCH TEE (08S-10O-08O) 2 BK CONNECTOR (10O-10O90BK) 1 SHEET, BULKHEAD MOUNT 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 1 SHEET, BULKHEAD MOUNT, LEFT 1 CABLE TIE (1/2") 20" LG

150-5317 149-466 117-322 150-4429 117-215 150-4463 117-566 154-301 150-4434 154-291 301-9540 106-164 106-387 301-9449 110-031

DESCRIPTION

REMARKS

REMOVE FOR AUXILLARY MANIFOLD OR BACKHOE ATTACHMENT

INSTALL IN "T2" TANK PORT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0379370

256

GEARBOX HYDRAULICS

RT125 BEGINS WITH S/N DWPRT125EH0000011 SEE CHARGE HYDRAULICS MOTOR SHIFT

35

"T"

TRANSMISSION SHIFT

HYDRAULIC TANK

"1"

7

37

4

36

"T"

"P7"

6

GEARBOX HI SWITCH LOW SWITCH

3

"P6"

5 302-4313 NOTE LOCATION OF NOTCH

2 1

8

SHIFT CYLINDER

9 "1"

10 11 12

13 39 19

LOW SWITCH

23

34 33 31 29 32 30 27 28 02

14

"P6"

9

"P7" HI SWITCH

23

38 15

26 24 25 22 15

17 20

16 ID0442039

257

GEARBOX HYDRAULICS

RT125 BEGINS WITH S/N DWPRT125EH0000011 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 HYD MOTOR M4MV6565/31 2 SPD INT FLUSH HP 1 REDUCER (12S-8SF) 1 S/O COUPLER (08S-08H90) 2 WORM CLAMP (7/16" TO 1") 1 ABRASION SLEEVE (1.00" X 25") 26 BULK HOSE (1/2", SOLD PER 1"") 1 S/O COUPLER (08N-08H90) 1 CONNECTOR (04S-04O) 3 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-20"-3000) 2 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (12S-12O45) 1 HOSE (12OFX90M-19.5"-6000) 1 HOSE (12OFX90M-19.5"-6000) 2 CONNECTOR (02N-04O90) 1 HOSE (04OFX45-18"-3000) 2 METAL CABLE TIE (0.25:) 7.9" LG 1 BAR, MACHINED SWITCH SPACER 1 HOSE (04OFX45-22"-3000-AR) 1 STAINLESS STEEL CYLINDER (1.0625 X .3125 X 2.25) 4 FLG LK SCREW (M6-1.00 X 20MM) 1 O-RING (116 D70, URETHANE) 1 TAB RETAINER 1 FIR TREE CABLE MOUNT 1 SHEET, SPACER 1 MOUNT BUSHING 1 O-RING (132, D75) NITRILE 1 INTERNAL SNAP RING (1.188") 2 FLANGE BUSHING 1 BALL BEARING (.393") 1 LOCK WASHER (1/4) 1 BOLT (1/4-NF X 1 1/4") 1 HYD ELECT CART VALVE (HF SV08-30 2P3W) 1 HYD ELECT CART VALVE (HF SV08-47C 3P4W) 3 SOLENOID COIL, 12VDC w/ ZENER DIODE 2 MAGNETIC SWITCH M12 1 CABLE TIE (1/16" TO 11/4")

150-4490 153-770 514-297 110-217 117-280 116-286 156-108 154-278 154-220 515-041 106-469 154-251 150-4454 150-4454 156-273 154-934 105-2369 302-4313 515-331 150-4264 106-379 155-753 105-1987 105-1568 302-1083 301-7957 153-149 115-544 301-7955 125-119 105-079 105-699 500-2574 500-2670 500-1311 215-2725 110-248

DESCRIPTION

REMARKS

NOTE INSTALLED POSITION ON CYLINDER INDICATED IN SECTION VIEW USE LOCTITE 242

USE LOCTITE 277 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL IN 150-4820 VALVE FOR RT125 MOTOR SHIFT AND TRANSMISSION SHIFT. TORQUE 500-2574 AND 500-2670 TO 19-21 FT-LBS. TORQUE 500-1311 SOLENOID NUT TO 5-6 FT-LBS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0442039

258

GEARBOX HYDRAULICS

RT125 ENDS WITH S/N DWPRT125HH0000010 SEE CHARGE HYDRAULICS MOTOR SHIFT

35

"T"

TRANSMISSION SHIFT

HYDRAULIC TANK

"1"

7

37

4

36

"T"

"P7"

6

"P6"

INSTALL AGAINST ROD END OF CYLINDER

3

5 2 1

SHIFT CYLINDER

8

9 "1"

10 11 12

13

23

24

14

"P6"

"P7"

9

23 HI SWITCH

34 33 31 29 32 30 27 28

26 25

LOW SWITCH

07

38

22 15 20

15 17

19

16 ID0382157

259

GEARBOX HYDRAULICS

RT125 ENDS WITH S/N DWPRT125HH0000010 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 HYD MOTOR M4MV6565/31 2 SPD INT FLUSH HP 1 REDUCER (12S-8SF) 1 S/O COUPLER (08S-08H90) 2 WORM CLAMP (7/16" TO 1") 1 ABRASION SLEEVE (1.00" X 25") 26 BULK HOSE (1/2", SOLD PER 1"") 1 S/O COUPLER (08N-08H90) 1 CONNECTOR (04S-04O) 3 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-20"-3000) 2 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (12S-12O45) 1 HOSE (12OFX90M-19.5"-6000) 1 HOSE (12OFX90M-19.5"-6000) 2 CONNECTOR (02N-04O90) 1 HOSE (04OFX45-18"-3000) 2 WORM CLAMP (1-1/2" TO 2-1/2", 5/16" BAND) 2 CYLINDER SWITCH MOUNT 1 HOSE (04OFX45-22"-3000-AR) 1 STAINLESS STEEL CYLINDER (1.0625 X .3125 X 2.25) 4 FLG LK SCREW (M6-1.00 X 20MM) 1 O-RING (116 D70, URETHANE) 1 TAB RETAINER 1 FIR TREE CABLE MOUNT 1 SHEET, SPACER 1 MOUNT BUSHING 1 O-RING (132, D75) NITRILE 1 INTERNAL SNAP RING (1.188") 2 FLANGE BUSHING 1 BALL BEARING (.393") 1 LOCK WASHER (1/4) 1 BOLT (1/4-NF X 1 1/4") 1 HYD ELECT CART VALVE (HF SV08-30 2P3W) 1 HYD ELECT CART VALVE (HF SV08-47C 3P4W) 3 SOLENOID COIL, 12VDC w/ ZENER DIODE 2 MAGNETIC SWITCH (PNP SOLID STATE, NO, M8 CONN)

150-4490 153-770 514-297 110-217 117-280 116-286 156-108 154-278 154-220 515-041 106-469 154-251 150-4454 150-4454 156-273 154-934 105-2102 302-1378 515-331 150-4264 106-379 155-753 105-1987 105-1568 302-1083 301-7957 153-149 115-544 301-7955 125-119 105-079 105-699 500-2574 500-2670 500-1311 215-2674

DESCRIPTION

REMARKS

NOTE INSTALLED POSITION ON CYLINDER INDICATED ON SECTION VIEW USE LOCTITE 242

USE LOCTITE 277 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL IN 150-4820 VALVE FOR RT125 MOTOR SHIFT AND TRANSMISSION SHIFT. TORQUE 500-2574 AND 500-2670 TO 19-21 FT-LBS. TORQUE 500-1311 SOLENOID NUT TO 5-6 FT-LBS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

07

ID0382157

260

DIFF LOCK HOSE ASSEMBLY RT105M/RT125

PILOT VALVE SEE CHARGE HYDRAULICS

6 7

2

3 1

8 REAR AXLE

4

5 FRONT AXLE

02

ID0379373

261

DIFF LOCK HOSE ASSEMBLY RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

153-365 117-412 150-1642 117-209 154-226 159-963 154-255 154-220

DESCRIPTION

REMARKS

HOSE (04OFX90S-34"-3000) ABRASION SLEEVE (1" X 34") HOSE (04OFX45-92"-3000) ABRASION SLEEVE (1.00" X 90") CONNECTOR (04O-06S90) CONNECTOR (06S-04O-040) UNION (04O-04OFX90) CONNECTOR (04O-06S)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0379373

262

COOLER PUMP SUPPLY HYDRAULICS RT125

ATTACHMENT CHARGE SUPPLY

TANK RETURN

ATTACHMENT PUMP CASE DRAIN

HYDRAULIC TANK

PUMP RIGHT SIDE CHARGE SUPPLY TANDEM PUMP

5

14 ATTACHMENT CASE DRAIN

5

16

24 15

31

TANK RETURN

20

10 11 T3

THERMAL BYPASS SEE COOLER PLUMBING

17 9 2 33 3

7

28 RIGHT HYD COOLER

8

1

5

26

12 23

4 30 5 NOTE ORIENTATION OF CLAMPS

11

34

27

18

21 5 ATTACHMENT PUMP 19 CASE DRAIN 13

25 32 22

29 6

ID0380625

263

COOLER PUMP SUPPLY HYDRAULICS RT125

REF PART NO. NUMBER

QTY

1 322-940 2 105-825 3 106-266 4 150-1172 5 111-027 6 116-460 7 115-687 8 150-4356 9 110-353 10 514-062 11 150-2669 12 154-476 13 149-820 14 149-819 15 116-460 16 115-061 17 155-195 18 154-331 19 154-220 20 150-5046 21 515-303 22 157-345 23 153-792 24 116-460 25 116-460 26 150-10164 27 150-4291 28 150-4357 29 115-687 30 115-687 31 115-687 32 115-687 33 115-687 34 154-296

1 BRACKET 3 FLG LK BOLT (3/8-NC X 3/4) 2 FLG NUT (M10-1.50) 1 S/O COUPLER (20S-16H-16H) 11 T-BOLT CLAMP (1.25" - 1.50") 65 BULK HOSE (1", SOLD PER FT) 45 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 HOSE (16OFX45-BARE END-56"-150) 1 WORM CLAMP (3/4" TO 1-1/2") 1 S/O COUPLER (12S-16H90-06SF) 1 QDC ADAPTER -06S90-02 1 S/O COUPLER (20S-16H) 1 S/O CPLR (16S-16H90-16H45XL) 1 S/O COUPLER (16S-16H-16H45) 30 BULK HOSE (1", SOLD PER FT) 1 ABRASION SLEEVE (2.07" X 26"") 1 S/O COUPLER (20S-16H90) 1 PLUG (08O) 1 CONNECTOR (04O-06S) 1 S/O COUPLER (12S-16H90-08O-06SF) 1 HOSE (08OFX90-58"-3000) 1 HYD OIL FILTER (20SF-20SF) 1 FILTER ELEMENT (10 MICRON) 24 BULK HOSE (1", SOLD PER FT) 28 BULK HOSE (1", SOLD PER FT) 1 COUPLER (16H-16H) 56 BULK E-Z FORM HOSE (1") 1 HOSE (16OFX-BARE END-49"-150) 61 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 50 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 21 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 25 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 52 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 CAP (04OF)

DESCRIPTION

REMARKS

USE 61" OF ITEM 7 115-687 ABRASION SLEEVE USE 50" OF ITEM 7 115-687 ABRASION SLEEVE

REPLACEMENT ELEMENT. SEE FOOTNOTE 1 USE 21" OF ITEM 7 115-687 ABRASION SLEEVE USE 25" OF ITEM 7 115-687 ABRASION SLEEVE SEE FOOTNOTE 2 USE 52" OF ITEM 7 115-687 ABRASION SLEEVE USE 45" OF ITEM 7 115-687 ABRASION SLEEVE

NOT SHOWN:

FOOTNOTES:

1. USE 153-792 FOR NORMAL MANTAINENCE. USE 153-791 IN PLACE OF 153-792 AFTER COMPONENT REPLACEMENT OR REPAIR. 2. COUPLER ADDED BEGINNING WITH S/N: DWPRT125LN0000082

NOTE:

11

ID0380625

264

FRONT STEERING HOSE RT105M/RT125

"R"

"L"

2

SEE FRONT AXLE

1 3

03

ID0379442

265

FRONT STEERING HOSE RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3

1 HOSE (04OFX45-73"-3000) 1 HOSE (04OFX90S-69"-3000) 1 ABRASION SLEEVE (1.25" X 58")

159-833 116-804 117-690

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0379442

266

GEAR PUMP ASSEMBLY RT125/RT125Q

10 21 9

11

8

7

SEE F/N 1

12

1

TANK PORT

6 13

4

14 15

5 3 17 16

18

19 TANK PORT

20 TO "P" PORT SEE AUXILARY HYDRAULICS TO "P" PORT

SEE STEERING HYDRAULICS

07

ID0368263

267

GEAR PUMP ASSEMBLY RT125/RT125Q REF PART NO. NUMBER

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

DESCRIPTION

158-457 1 HYDRAULIC PUMP (0.5 CID 9T CW) 154-322 2 CONNECTOR (08O-10S90) 150-4432 1 HYD PUMP CCW SINGLE DISP GEAR 9T (.84) 105-2371 4 FLG SCREW (M10-1.50X30MM, FER) 155-183 1 S/O COUPLER (16S-12H90) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 117-706 1 ABRASION SLEEVE (1.59" X 17") 116-636 17 BULK HOSE (3/4", SOLD PER FT) 155-174 1 S/O COUPLER (12S-12H90) 150-4401 1 TEE (-20O-16S-12SF) 150-2514 1 HARDLINE, -20 SUCTION 111-026 1 BOLT-ON CLAMP (1-1/4", PAIR) 322-362 1 BACKUP SPACER 106-595 2 SCREW (M6-1.00 X 60MM, CL 8.8) 116-587 36 BULK HOSE (1-1/4",SOLD PER FT) 115-733 30 ABRASION SLEEVE(SOLD PER FOOT) 111-011 2 WORM CLAMP (1" TO 1-3/4") 150-4465 1 S/O COUPLER, (24S-20H45-08SF) 215-1950 1 TEMP SWITCH (210,-08SAE) 110-031 1 CABLE TIE (1/2") 20" LG

REMARKS

SEAL KIT 500-966 SEAL KIT 500-966

QTY IN INCHES

QTY IN INCHES

NOT SHOWN:

FOOTNOTES:

1. SERVICE PART 195-1762 GASKET, DEUTZ AUX DRIVE SAE A MOUNT

NOTE:

REFER TO O-RING NOTE (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0368263

268

HYDRAULIC PUMP MOUNT/ REAR ENGINE SUPPORT RT125

15 3 16 11 12 9 4

5 2 1

10

8

17

13

7 10

03

14 7 6

14

ID0378231

269

HYDRAULIC PUMP MOUNT/ REAR ENGINE SUPPORT RT125

REF PART NO. NUMBER

QTY

1 105-066 2 105-070 3 105-091 4 105-1393 5 105-244 6 105-386 7 105-416 8 105-839 9 105-967 10 105-994 11 106-009 12 106-383 13 106-396 14 116-151 15 160-1024 16 302-1080 17 313-646

4 BOLT (1/2-NC X 1-3/4") 4 LOCK WASHER (1/2") 6 LOCK WASHER (5/16") 2 WASHER (5/8", HARDENED) 4 WASHER 2 BOLT (5/8-NC X 4-1/2") 4 WASHER (5/8") 4 SCREW (M10-1.50 X 55MM) 2 BOLT (5/8-NC X 4-1/2") 4 FLG LOCKNUT (5/8-NC) 6 BOLT (5/16-NC X 3/4") 8 FLG LK SCREW (M10-1.50 X 30MM) 4 WASHER (M10, HARDENED) 4 SHOCK MOUNT 1 COUPLER, PUMP 1 PUMP MOUNT 1 BUMPER PLATE

DESCRIPTION

REMARKS

USE LOCTITE 242, TORQUE TO 30FT-LBS USE LOCTITE 242

SEE FOOTNOTE I

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH 356-648 GREASE ON SPLINES, INCLUDED WITH COUPLER 160-1024.

NOTE:

03

ID0378231

270

PUMP HYDRAULIC ASSEMBLY

HYDRAULIC TANK

RT125

TO TEE ON TOP OF REAR STEER/ FRAME TILT VALVE SEE AUXILIARY HYDRAULICS TANK PORT

ATT REV T2

3

DETAIL A

33

2 1 GD CASE T7

27

29 30

26

24

13 14 12

21

28

36

18

34

11 6

7

A 35

2 12

8

19

11

9

25 20

"P" PORT SEE CHARGE HYDRAULICS

10

TANK PORT

17

ATT FWD

22

ATT CHG T4 GD CHG T8

05

15

ATT FWD T1

23

16 GD REV T6

GD FWD T5

ID0378193

271

PUMP HYDRAULIC ASSEMBLY RT125

REF PART NO. NUMBER

QTY

1 2 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 33 34 35 36

1 TANDEM PUMP 2 CONNECTOR (04O-06S90) 1 QDC ADAPTER (02-040F) 1 HOSE (04OFX45-29-3000) 1 HOSE (04OFX45-19"-6000) 1 HOSE (04OFX45-18"-3000) 1 HOSE (04OFX45-18"-5000) 1 HOSE (04OFX45-22"-5000) 3 UNION (04O-04OFX90) 3 CONNECTOR (04O-06S) 1 REDUCER (12S-06SF) 1 QDC ADAPTER -06S90-02 1 TEST PORT BRACKET 5 QDC ADAPTER (02-04OBK) 1 HOSE (06OFX90S-36"-3000) 2 RUNTEE(16S-12O-06SF-06SF-06SF) 2 CHECK VALVE (06S-06O) 1 UN BR TEE (06OFX-06O-06O) 1 HOSE (06OFX-16"-3000) 2 PLUG (16O) 2 HOSE (16OFX-50"-6000) 4 PLUG (06S) 1 CONNECTOR (16O-16FL90) 1 CONNECTOR (16O-16FL90, XL) 2 O-RING (219 D90) 4 SPLIT FLANGE HALF 8 LOCK WASHER (7/16") 8 BOLT (7/16-NC X 1-3/4", GD 5) 1 BRANCH TEE (06S-04O-04O) 1 HOSE (04OFX45-24"-3000) 1 BRANCH TEE (08S-06O-06O) 1 HOSE (06OFX90S-32"-3000)

150-4822 154-226 159-156 150-3612 150-4491 154-934 515-306 515-310 154-255 154-220 155-129 150-2669 302-1012 155-260 153-315 149-058 159-381 154-348 154-707 154-334 515-621 154-384 154-404 153-929 157-029 159-077 105-073 105-222 154-230 154-963 154-483 150-1669

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 159-077 SPLIT FLANGE (16SFL) INCLUDES 105-222 4X, 105-073 4X, 159-077 2X, AND 157-029 1X. 2. SERVICE PART NUMBERS: FRONT PUMP (ATTACHMENT) 150-4823; REAR PUMP (GROUND DRIVE) 157-354

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0378193

272

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

273

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

274

PILOT VALVE SERVICE PARTS RT105/RT125/RT125Q/RT70

1,2,3

4 5

04

ID0404916

275

PILOT VALVE SERVICE PARTS RT105/RT125/RT125Q/RT70 REF PART NO. NUMBER

1 2 3 4 5

500-2828 500-1311 500-2574 500-2814 500-2557

QTY

DESCRIPTION

2 HYD VALVE COIL NUT W/ NYLOCK (HF7006190) 2 SOLENOID COIL, 12VDC w/ ZENER DIODE 2 HYD ELECT CART VALVE (HF SV08-30-2P3W) 1 HYD CAVITY PLUG CART (HF CP08-30-N 3W) 1 HYD CAVITY PLUG CART (HF CP08-40-N 4W)

REMARKS

5-6 FT-LB 19-21 FT LB 19-21 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0404916

276

STEERING RELIEF/FILTER VALVE SERVICE RT105/RT125/RT125Q/RT70

1 2

3

02

ID0404983

277

STEERING RELIEF/FILTER VALVE SERVICE RT105/RT125/RT125Q/RT70 REF PART NO. NUMBER

QTY

1 500-1331 2 500-2577 3 500-2823

1 RELIEF VALVE CARTRIDGE 1 HYD FILTER CARTRIDGE (HYDAC 2089090) 1 HYD CART/PLUG LOCK KIT (HF 5965000.1500)

DESCRIPTION

REMARKS

CARTRIDGE TORQUE 24-26 FT-LB, JAM NUT 5-6 FT-LB 90-100 FT-LB INCLUDES KEEPER, WASHER, SCREW, TORQUE SCREW 20-25 IN-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0404983

278

AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE RT105/RT125/RT125Q

6 5

4 1,2,3

02

ID0405454

279

AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6

500-2829 500-1330 500-2553 500-2823 500-2577 500-1331

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

HYD VALVE COIL NUT W/ NYLOCK (HF7006250) SOLENOID COIL, 12VDC W/ ZENER DIODE HYD ELECT CART VALVE (HF SV10-31 2P3W) HYD CART/PLUG LOCK KIT (HF 5965000.1500) HYD FILTER CARTRIDGE (HYDAC 2089090) RELIEF VALVE CARTRIDGE

5-7 FT-LB 24-26 FT-LB INCL. KEEPER, SCREW, AND WASHER. TORQUE SCREW 20-25 IN-LB 90-100 FT LB CART. TORQUE 24-26 FT-LB, JAM NUT 5-6 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0405454

280

FRAME TILT/REAR STEER VALVE SERVICE RT105/RT125/RT125Q/BH70/BH120

1,2,3,4

5

6,7

04

ID0405510

281

FRAME TILT/REAR STEER VALVE SERVICE RT105/RT125/RT125Q/BH70/BH120 REF PART NO. NUMBER

1 2 3 4 5 6 7

150-4579 500-2828 500-1330 500-2571 500-2968 500-2611 150-4650 154-383

QTY

2 4 2 2 2 2 2

DESCRIPTION

HYD VALVE ELECT 2 FUNCT W/ PO CHECKS HYD VALVE COIL NUT W/ NYLOCK (HF7006190) SOLENOID COIL, 12VDC W/ ZENER DIODE HYD ELECT CART VALVE (HF SV10-47D 3P4W) CART VALVE ECOIL SPACER SZ10(HF 4539700) HYD DUAL PO CHECK (HF DC08-40-0-N-135) PLUG, ORIFICE HEX SOC(3/8-16 UNC X .050) PLUG (04S)

REMARKS

5-6 FT-LB 24-26 FT-LB 20 FT-LB 15-18 FT-LB (INSIDE BLOCK), SEE FOOTNOTE 1 13-15 FT-LB

NOT SHOWN:

FOOTNOTES:

1. ORIFICES MUST BE REMOVED PRIOR TO INSTALLING THIS VALVE IN BH120 AND BH70 ATTACHMENT. ORIFICES MUST BE IN THIS VALVE FOR INSTALLATION AS FRAME/ TILT REAR STEER VLAVE.

NOTE:

04

ID0405510

282

BFB VALVE SERVICE RT105/RT125/RT125Q/ RT70

1 1,2,3,4

1,5,3,4 1,6,7

03

ID0405480

283

BFB VALVE SERVICE RT105/RT125/RT125Q/ RT70 REF PART NO. NUMBER

1 2 3 4 5 6 7

150-4595 150-6155 500-2828 500-2555 500-2616 500-2967 500-2556 500-2558 500-1311

QTY

5 2 6 3 1 2 2

DESCRIPTION

HYD VALVE BFB ELECT 3 FUNC/FLOAT HYD VALVE BFB ELECT 3 FUNC/FLOAT MIDSIZE HYD VALVE COIL NUT W/ NYLOCK (HF7006190) HYD ELECT CART VALVE (HF SP08-47C 3P4W) SOL COIL12 VDC W/ DEUTSCH CON NO DIODE CART VALVE ECOIL SPACER SZ08(HF 4534720) HYD ELECT CART VALVE (HF SP08-47D 3P4W) HYD ELECT CART VALVE (HF SV08-28 2P2W) SOLENOID COIL, 12VDC w/ ZENER DIODE

REMARKS

USED ON RT105. RT125 AND RT125Q USED RT70 5-6 FT-LB 19-21 FT-LB 19-21 FT-LB 19-21 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0405480

284

NOTES:

ID0134963

285

ELECTRICAL

286

See loose-leaf schematic included with this manual.

287

288

TELEMATICS

1

3

4

2

02

ID0400783

289

TELEMATICS REF PART NO. NUMBER

QTY

1 106-137 2 106-048 3 220-2529 4 215-2424

4 BOLT (#10-24 X 2", SOC) 4 LOCKNUT (#10-24) 1 5320 12 PIN TELE MODULE W/BATT (GLUED) 1 FMS HARNESS - PROMION TELEMATICS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400783

290

ENGINE AND FRAME CONTROLLER MOUNT RT105M/ RT125/ RT125Q

5

8

9

3 2 HYDRAULIC TANK

10 1

4

6

7

05

ID0383785

291

ENGINE AND FRAME CONTROLLER MOUNT RT105M/ RT125/ RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 220-2674 2 179-926 3 301-9626 4 106-538 5 106-595 6 106-574 7 106-379 8 107-516 9 106-556 10 107-597

1 4 1 4 4 4 4 4 4 4

48-PIN 10AI8DI20DO CONTROLLER SPACER SHEET, CONTROLLER MOUNT LOCKNUT (M6-1.00,PRV TRQ,10.9) SCREW (M6-1.00 X 60MM) CLIP NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) CLIP NUT (M4-.7) SCREW (M4-0.70 X 20MM) WASHER (M4)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0383785

292

DIAGNOSTIC CONNECTOR MOUNT RT105/RT125/RT125Q

10 FRAME HARNESS SEE FRAME HARNESS/ BFB CONTROLLER

5 3

4

8 10 1 2

3 7

3

8

5

9

10

ID0403322

293

DIAGNOSTIC CONNECTOR MOUNT RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 7 8 9 10

1 SHEET, DIAG. CONNECTOR MOUNT 2 CLIP NUT (M6-1.00) 6 FLG LK SCREW (M6-1.00 X 20MM) 1 FIR TREE CABLE MOUNT 5 RELAY, MINI-ISO SEALED CONNECTOR 4 WASHER (3/16") 5 FLG LOCKNUT (M6-1.00) 4 RELAY, MINI-ISO SEALED CONNECTOR 3 FLG LK SCREW (M6-1.00 X 16MM, CL8.8 NLK)

302-1529 106-574 106-379 105-1568 215-2619 105-284 106-385 215-2633 106-987

DESCRIPTION

REMARKS

USE TO SECURE LEAD FOR COOLING FAN

ALTERNATIVE COMPONENT FOR 215-2619

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0403322

294

LIGHT KIT

RT105/RT125/RT125Q

6

5

7 5

6 3 3 4

3

5

9 3

5 1

6

6 2

2

8 8

05

ID0391234

295

LIGHT KIT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

13 LOCK WASHER (1/4) 16 SCREW (M6X 40MM) BUTTON HEAD 8.8 1 ROOF HARNESS 2 ROCKER SWITCH (SEALED)(ON-ON) 4 WORK LIGHT - LED AMBER 4 WORK LIGHT - LED CLEAR 1 FLASHER - LED 2 FUSE (MINI ATC, 10 AMP) 1 RELAY SPDT MICRO 280

105-079 105-2087 215-2380 217-762 215-2357 215-2356 215-2549 211-291 215-2779

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USES 11X 105-1568 (FIR TREE CABLE MOUNT

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT

NOTE:

05

ID0391234

296

HORN MOUNT

1 3

SEE ID0379370

07

2

ID0404899

297

HORN MOUNT REF PART NO. NUMBER

QTY

1 2 3

1 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 HIGH FREQUENCY HORN

106-386 105-1795 192-006

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0404899

298

SEAT HARNESS

RT105/RT125/RT125Q

1

01

ID0406219

299

SEAT HARNESS

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 SEAT HARNESS

215-2379

DESCRIPTION

REMARKS

USE 2X 105-1568 (FIR TREE CABLE MOUNT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406219

300

RIGHT SEAT CONSOLE HARNESS RT105/RT125/RT125Q

1

01

ID0406196

301

RIGHT SEAT CONSOLE HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 RH ARMREST HARNESS

215-2378

DESCRIPTION

REMARKS

USE 6X 105-2133 EDGE CLIP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406196

302

LEFT SEAT CONSOLE HARNESS RT105/RT125/RT125Q

1

01

ID0406244

303

LEFT SEAT CONSOLE HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 LH ARMREST HARNESS

215-2377

DESCRIPTION

REMARKS

USE 2X 105-2133, USE 1X 105-2131 FOR MOUNTING HARNESS.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406244

304

OPEN STATION/CAB HARNESS RT105/RT125/RT125Q

1 DOME LIGHT

FOOT PEDAL FNR

FOOT PEDAL JUMPER

ACC SOCKET

02

ID0433479

305

OPEN STATION/CAB HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 HARNESS, OPEN OPERATOR STATION

215-2588

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 215-2588 REPLACES 215-2376 AND 215-2375. IF CHOOSING ENCLOSED CAB USE PART# 215-2618.

NOTE:

02

ID0433479

306

ENGINE/ AFTERTREATMENT HARNESS

RT105M/RT125/RT125Q BEGINS WITH ALL RT105 UNITS AND DWPRT125EH0000011 FIR TREE (ITEM 4)

INSTALL ABRASION SLEEVE (ITEM 5) ENGINE HARNESS (ITEM 2) UPSTREAM NOX SENSOR *

SECONDARY FUEL FILTER SEE FUEL PLUMBING

DOSING MODULE *

FUEL TANK TOP VIEW

DOWNSTREAM NOX SENSOR * ENGINE ECU SEE ENGINE & FRAME CONTROLLER MOUNT

COOLANT VALVE SEE DEF/ COOLANT LINES

6

PREHEAT SOLENOID

PRESSURE SENSOR *

COOLANT LEVEL SEE AUX. PRESSURE TANK

CONNECTS TO FRAME HARNESS SEE FAME HARNESS/ BFB CONTROLLER

3

7 B

2

RT125Q ROUTING SEE FRAME HARNESS/ BFB CONTOLLER

7 A UPSTREAM TEMPERATURE *

RT105/RT125 ROUTING SEE FRAME HARNESS/ BFB CONTROLLER

DOWNSTREAM TEMPERATURE *

1

5 DEF TANK MODULE SEE SEE DEF/ COOLANT LINES

5 4

6B

6C

6A

ATTACHMENT POINTS

DEF SUPPLY MODULE SEE DEF/ COOLANT LINES

RIGHT FRAME PLATE

05

ID0423995

307

ENGINE/ AFTERTREATMENT HARNESS

RT105M/RT125/RT125Q BEGINS WITH ALL RT105 UNITS AND DWPRT125EH0000011 REF PART NO. NUMBER

1 215-2593 2 215-2686 3 215-2372 4 105-1568 5 105-2311 6 116-259 7 116-259

QTY

DESCRIPTION

5 SCR HEATER RELAY 1 ENGINE HARNESS 1 AFTERTREATMENT HARNESS 4 FIR TREE CABLE MOUNT 2 ABRASION SLEEVE (1.0" X 9", H&L) 5 BULK EDGE (1/2", SOLD PER FT) 12 BULK EDGE (1/2", SOLD PER FT)

REMARKS

INSTALL WITH URETHANE COATING ON OUTSIDE OF SLEEVE QTY IN INCHES; A=6", B=6"

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR ITEMS MARKED WITH "*" SEE EXHAUST SENSORS

05

ID0423995

308

ENGINE/AFTERTREATMENT HARNESS

RT125/RT125Q ENDS WITH S/N DWPRT125HH0000010 ENDS WITH S/N DWPR125QLH0000132

ENGINE HARNESS (ITEM 2)

FIR TREE (ITEM 6) INSTALL ABRASION SLEEVE (ITEM 5) SECONDARY FUEL FILTER SEE ID0391809

DOSING MODULE* UPSTREAM NOX SENSOR* PRESSURE SENSOR*

FUEL TANK TOP VIEW

DOWNSTREAM NOX SENSOR* COOLANT VALVE SEE ID0358259 PREHEAT SOLENOID CONNECTS TO FRAME HARNESS SEE ID0406743

7 C 3

ENGINE ECU SEE ID0383785 DEF SUPPLY MODULE SEE ID0358259

1

7 B 7 A COOLANT LEVEL SEE ID0403034 DOWNSTREAM TEMPERATURE*

UPSTREAM TEMPERATURE*

4 2 DEF TANK MODULE SEE ID0358259

5

5 6 ATTACHMENT POINTS

7 B 7 C 7 A ATTACHMENT POINTS

RIGHT FRAME PLATE 05

LEFT FRAME PLATE ID0406528

309

ENGINE/AFTERTREATMENT HARNESS

RT125/RT125Q ENDS WITH S/N DWPRT125HH0000010 ENDS WITH S/N DWPR125QLH0000132 REF PART NO. NUMBER

QTY

1 215-2593 2 215-2371 3 215-2372 4 105-003 5 105-2311 6 105-1568 7 116-259

5 SCR HEATER RELAY 1 ENGINE HARNESS 1 AFTERTREATMENT HARNESS 3 FLG LOCKNUT (5/16-NC) 2 ABRASION SLEEVE (1.0" X 9", H&L) 1 FIR TREE CABLE MOUNT 11 BULK EDGE (1/2", SOLD PER FT)

DESCRIPTION

REMARKS

INSTALL WITH URETHANE COATING ON OUTSIDE OF SLEEVE QTY IN INCHES; A=4", B=4", C=3"

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR ITEMS MARKED WITH "*" SEE ID0370721 EXHAUST SENSORS

05

ID0406528

310

FRAME HARNESS/BFB CONTROLLER RT125 BEGINS WITH S/N DWPRT125EH0000011

REAR PUMP FRONT PUMP

ITEM 6 GROUND STUD LOCATION

23 21 PUMP HARNESS B/U ALARM CONNECTION

ENGINE (RIGHT SIDE) ENGINE HARNESS

2 15 26 14

SEAT/CAB HARNESS CONNECTION

ALTERNATOR

FUEL PUMP/FILTER FUEL LEVEL

AMB SENSOR

13 19

HYD FILTER CONNECTS TO ENG HARNESS

4

BRAKE SWITCH

5

20 1

24 10

11 7 17 PILOT VALVE

12 6 8

HYD TEMP 9 25 S/W

CHASSIS CONT'L

18

FT/RS VALVE STEERING SENSOR

AIR BARRIER HARNESS MOUNT LOCATIONS

RIGHT FRAME PLATE 02

16

3

1

22 FRONT

HORN

GRND STRAP

9

BATT DISC.

ITEM 9 MOUNT LOCATION

NEG. BATT CABLE MAIN FUSES

BFB VALVE

HARNESS MOUNT LOCATIONS

ITEM 17 MOUNT

LEFT FRAME PLATE ID0441960

311

FRAME HARNESS/BFB CONTROLLER RT125 BEGINS WITH S/N DWPRT125EH0000011 REF PART NO. NUMBER

QTY

1 105-003 2 105-1568 3 105-2216 4 105-2218 5 106-013 6 106-030 7 106-079 8 106-089 9 106-163 10 106-386 11 106-387 12 106-397 13 106-556 14 106-632 15 106-709 16 107-516 17 110-126 18 117-1078 19 195-418 20 214-256 21 215-1140 22 215-2685 23 215-2745 24 220-2075 25 302-3663 26 302-4865

3 FLG LOCKNUT (5/16-NC) 6 FIR TREE CABLE MOUNT 2 HEAVY DUTY MOUNT 1 STUD BOLT (M12-1.75 X 45MM, GRD 8.8, ZP) 4 WASHER (3/16") 1 LOCK WASHER (M12) 1 SCREW (M10-1.50 X 30MM) 1 HEX NUT (M12-1.75, 10.9) ZP 2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 1 FLG LOCKNUT (M10-1.50) 1 WASHER (M12, HARDENED) 4 SCREW (M4-0.70 X 20MM) 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG LK NUT (M12-1.75) 4 CLIP NUT (M4-.7) 1 BOLT-ON CLAMP (1/2") 1 FOAM INSERT 4 LOCK WASHER (#10) 1 DIODE CONNECTOR 1 DIODE PACK 1 FRAME HARNESS RT125 & RT125Q (2.0) 1 PUMP HARNESS 125 1 48 PIN CONTROLLER 1 SHEET, HARNESS MOUNT 1 SHEET, HARNESS BRACKET

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 3

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 272 ON SHORT THREAD OF STUD INTO ENGINE; CLEAN GROUNDING SURFACE ON ENGINE TO BARE METAL 2. FOR UNITS WITH S/N PRIOR TO DWPRT125EH0000011 USE 215-2373 3. PLACE ADHESIVE SIDE OF INSULATON ON INSIDE FACE OF FUSE COVER.

NOTE:

02

ID0441960

312

FRAME HARNESS/BFB CONTROLLER

RT125/RT125Q ENDS WITH S/N DWPRT125HH0000010 ENDS WITH S/N DWPR125QLH0000132 ITEM 6 GROUND STUD LOCATION

OPERATOR STATION/CAB CONNECTION

ENGINE (RIGHT SIDE)

CHASSIS CONT'L

B/U ALARM SEAT HARNESS CONNECTION

BRAKE PRESSURE SWITCH (RT125, RT105)

ALTERNATOR

BFB CONT'L MOUNT

FUEL FILTER/PUMP HYDRAULIC FILTER

AMBIENT SENSOR

13

BATTERY DISCONNECT

11 10

14 6

9

3 2

1 5 4

PILOT VALVE

8 MAIN FUSES

7 15

GROUND CABLE AND STRAP

14

12

CONNECTS TO ENGINE HARNESS

STEERING SENSOR HYDRAULIC TEMPERATURE SWITCH FRAME TILT/REAR STEER

HARNESS MOUNT LOCATIONS

RIGHT FRAME PLATE 09

BFB VALVE HORN HARNESS MOUNT LOCATIONS

ITEM 13 MOUNT

LEFT FRAME PLATE ID0406743

313

FRAME HARNESS/BFB CONTROLLER

RT125/RT125Q ENDS WITH S/N DWPRT125HH0000010 ENDS WITH S/N DWPR125QLH0000132 REF PART NO. NUMBER

QTY

1 107-516 2 107-414 3 220-2075 4 106-013 5 195-418 6 105-2218 7 106-397 8 106-089 9 106-079 10 106-387 11 110-126 12 215-2370 13 214-256 14 105-003 15 106-030

4 CLIP NUT (M4-.7) 4 SCREW (M4-0.70 X 30MM,BUT SOC) 1 48 PIN CONTROLLER 4 WASHER (3/16") 4 LOCK WASHER (#10) 1 STUD BOLT (M12-1.75 X 45MM, GRD 8.8, ZP) 1 WASHER (M12, HARDENED) 1 HEX NUT (M12-1.75, 10.9) ZP 1 SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 1 BOLT-ON CLAMP (1/2") 1 FRAME HARNESS 1 DIODE CONNECTOR 3 FLG LOCKNUT (5/16-NC) 1 LOCK WASHER (M12)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 272 ON SHORT THREAD OF STUD INTO ENGINE; CLEAN GROUNDING SURFACE ON ENGINE TO METAL

NOTE:

09

ID0406743

314

ALTERNATOR AND PREHEAT CABLES RT105M/RT125/RT125Q

8 2

5

2 4

3

7 6 B 10 1

6 A

9 MAIN FUSES SEE BATTERY INSTALLATION ITEM 9 MOUNT LOCATION

APPLY 116-259 "A" TO EDGE

RIGHT FRAME PLATE 07

APPLY 116-259 "B" TO EDGE

LEFT FRAM PLATE ID0406859

315

ALTERNATOR AND PREHEAT CABLES RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 ALTERNATOR CABLE 3 FLG LOCKNUT (M6-1.00) 2 FLG SCREW (M6-1.00 X 16MM) 1 PREHEAT SOLENOID 1 FLG LK SCREW (M6-1.00 X 12MM) 18 BULK EDGE (1/2", SOLD PER FT) 1 PREHEAT CABLE 1 PREHEAT ENGINE CABLE 2 CABLE TIE (1/2") 20" LG 1 WASHER (1/4", TYPE A WIDE)

215-2392 106-385 106-712 215-1534 106-378 116-259 215-2393 215-2420 110-031 105-095

DESCRIPTION

REMARKS

A=12" AND B=6"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0406859

316

BATTERY CABLES/GROUNDING RT105M/RT125/RT125Q

15

5

2

4

3

OPERATOR STATION GROUND

12

FRAME HARNESS SEE FRAME HARNESS/ BFB CONTROLLER

11 OPERATOR STATION GROUND

13 MAIN FUSES SEE BATTERY INSTALLATION

14 7

6 COOLER ASSEMBLY

SEE HARNESS SUPPORT RT125 ONLY

1

ATTACH ITEM 7 TO MIDDLE CROSSMEMBER

9 ATTACH ITEM 11 TO WELD STUD

8

10

TRACTOR FRAME 10

ID0406815

317

BATTERY CABLES/GROUNDING RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

106-709 215-0025 215-2506 215-2600 215-2391 215-1105 215-2480 106-389 105-003 215-2538 105-793 105-274 215-1960 107-565 105-2603

DESCRIPTION

FLG LK NUT (M12-1.75) MASTER DISCONNECT SWITCH (300A) PRIMARY CABLE STARTER CABLE POSITIVE BATTERY CABLE BRAIDED GROUND STRAP NEGATIVE BATTERY CABLE WASHER (M8) FLG LOCKNUT (5/16-NC) GROUND BRAID - COOLER TO FRAME WASHER (M10) SCREW (M10-1.50 X 20MM, 10.9) BRAIDED GROUND STRAP FLG SCREW (M12-1.75 X 40MM) 1/2" HOOK AND LOOP STRAP

REMARKS

ATTACHES TO UPPER BOLT ON AIR BARRIER

NOT SHOWN:

FOOTNOTES:

NOTE:

CLEAN GROUNDING SURFACES OF ANY PAINT OR DEBRIS

10

ID0406815

318

HARNESS SUPPORT RT125

1 1 2 3 SEE INNER FRAME AIR BARRIER

2

SEE BATTERY CABLES

02

ID0423387

319

HARNESS SUPPORT RT125

REF PART NO. NUMBER

QTY

1 106-163 2 106-386 3 302-3663

2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 1 SHEET, HARNESS MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0423387

320

SEAT BASE GROUND RT105/RT125/RT125Q

3

6

2

3

2

5 2

1 3

09

4

ID0406928

321

SEAT BASE GROUND RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-793 2 106-390 3 107-540 4 105-274 5 215-2539 6 215-2540

1 WASHER (M10) 3 WASHER (M10) 3 SCREW (M10-1.50 X 12MM) 1 SCREW (M10-1.50 X 20MM, 10.9) 1 GROUND BRAID - CAB TO SEAT 1 GROUND BRAID - SEAT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ENSURE ALL GROUNDING SURFACES ARE CLEAN AND CLEAR OF PAINT BEFORE CONNECTING CABLES.

09

ID0406928

322

SEAT GROUND CABLES

2

7 4

6

3

1

5

8

05

ID0406890

323

SEAT GROUND CABLES REF PART NO. NUMBER

QTY

1 215-2541 2 215-2541 3 215-2543 4 215-2544 5 105-003 6 106-228 7 106-429 8 105-2427

1 GROUND BRAID - SEAT TO L ARM PANEL 1 GROUND BRAID - SEAT TO R ARM PANEL 1 GROUND BRAID - L ARM PANEL TO CRUISE PANEL 1 GROUND BRAID - R ARM PANEL TO DISPLAY 6 FLG LOCKNUT (5/16-NC) 1 SCREW (M5-0.80 X 10MM) 1 LOCK WASHER (M5) 2 5/16 VELCRO MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ATTACH LEFT CONSOLE HARNESS

NOTE:

ENSURE GROUNDING SURFACES ARE CLEAN AND FREE OF PAINT

05

ID0406890

324

NOTES:

ID0134963

325

ACCESSORIES

326

SOFT CAB

1

02

ID0405417

327

SOFT CAB REF PART NO. NUMBER

QTY

1

1 SOFTCAB

190-2643

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- REFER TO INSTALLATION INSTRUCTIONS, PUBLICATION NUMBEER ID0437147 SOFT CAB KIT

NOTE:

02

ID0405417

328

EXHAUST STACK COVER

1

3

2

01

ID0427738

329

EXHAUST STACK COVER REF PART NO. NUMBER

QTY

1 194-027 2 300-0659 3 300-0660

2 MUFFLER CLAMP 1 EXHAUST SLEEVE TAB 1 EXHAUST SLEEVE SLOT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427738

330

BACKUP ALARM

RT105/RT125/RT125Q

2 1

3 4

6 5

02

7

ID0406029

331

BACKUP ALARM

RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7

191-1039 306-602 106-551 105-1568 106-162 214-104 157-645 214-103

QTY

DESCRIPTION

BACKUP ALARM KIT 1 ALARM 4 CLIP NUT (M8-1.25) 1 FIR TREE CABLE MOUNT 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 (2-WAY) MALE CONNECTOR

REMARKS

INCLUDES ALL ITEMS BELOW

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0406029

332

BFB CYLINDER GUARD RT105/RT125/RT125Q

4

1

4

2

3

5

02

ID0405995

333

BFB CYLINDER GUARD RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5

191-285 319-787 319-789 106-387 106-383 106-758

QTY

DESCRIPTION

REMARKS

CYLINDER GUARD KIT 1 CYLINDER GUARD 1 COVER 2 FLG LOCKNUT (M10-1.50) 6 FLG LK SCREW (M10-1.50 X 30MM) 4 LOCKNUT (M10-1.5)

NOT SHOWN:

FOOTNOTES:

REFER TO INSTALLATION INSTRUCTIONS 051-336 FOR INSTALLING BFB CYLINDER GUARD.

NOTE:

02

ID0405995

334

AUXILIARY MANIFOLD RT105M/RT125/RT125Q

21

27 SEE FOOTNOTE 2

31 SEE FOOTNOTE 1

6 29 12 30

1 22 14

26

24

5 12 SEE POWER BEYOND HYDRAULICS

4

18 10

SEE FOOTNOTE 2

11

28 20 25

06

13

17

19 ID0406032

335

AUXILIARY MANIFOLD RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 150-4460 4 155-958 5 155-933 6 106-387 10 155-936 11 155-935 12 154-301 13 107-982 14 155-709 17 106-848 18 106-385 19 214-933 20 105-830 21 105-833 22 155-747 24 150-4459 25 302-1011 26 155-179 27 150-4457 28 215-2617 29 154-291 30 150-4458 31 157-281

1 AUXILIARY MANIFOLD 1 TRICK QDC BODY (12-14S) 1 QDC ADAPTER (12-12S/J) 2 FLG LOCKNUT (M10-1.50) 1 DUST PLUG (1/2" - 3/4") 1 DUST CAP (1/2" - 3/4") 2 CONNECTOR (10S-10O) 2 HHCS M10-1.50 X 85MM,10.9 ZP 1 O-RING (912 D90) 2 FLG SCREW (M6-1.00 X 25MM) 2 FLG LOCKNUT (M6-1.00) 1 ROTO WITCH IV HARNESS 4 FLG LK BOLT (1/2-NC X 1-1/4") 4 FLG LOCKNUT (1/2-NC) 1 O-RING (914 D90) 1 HARDLINE (-10) 1 AUXILARY MANIFOLD MOUNT BRACKET 1 PLUG (10S, SOC) 1 HARDLINE (-10) 1 ROTOWITCH IV POWER ADAPTER 1 BK CONNECTOR (10O-10O90BK) 1 HARDLINE (-10) 1 -10 ORS EXTENSION FITTING

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ON UNITS WITH BACKHOE USE KIT#190-2646 (REF.# 29,30 AND 31) 2. ON UNITS WITHOUT BACKHOE (COUNTERWEIGHT OR REEL CARRIER), USE KIT#190-2645 (REF# 27 AND 28) 3. WHEN USING BACKHOE (KIT#190-2646), INSERT PLUG IN OPPOSITE SIDE OF MANIFOLD.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. DISCONNECT HOSE 150-4409 FOR INSTALLATION OF AUXILIARY MANIFOLD. SEE POWER BEYOND HYDRAULICS.

06

ID0406032

336

EXTENDED WEIGHT RACK KIT

11 9

8

7

10

6

6 10

7

3 2

1 3 2

12 4

5 4

04

12

ID0443112

337

EXTENDED WEIGHT RACK KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

302-3572 1 EXTENDED WEIGHT RACK 106-459 4 SCREW (M20-2.50 X 70MM, CL 10.9) 107-127 2 SCREW (M20-2.50 X 80MM, 10.9) 106-399 14 WASHER (M20, HARDENED) 106-356 6 FLG NUT (M20-2.50, CL 10) 302-5922 2 SPACER 106-665 2 LOCKNUT (M20-2.50, CL10, PRV TQ) 302-4721 1 WEIGHT LOCK ROD 375-369 AR WEIGHT (CASTING) 105-460 2 WASHER (13/16") 302-6020 4 SPACER 3" 106-075 10 SCREW (M20-2.50 X 60MM, 10.9)

REMARKS

2X FOR EACH ROW OF WEIGHTS 2X FOR EACH ROW OF WEIGHTS ADDITIONAL ROD REQUIRED FOR MORE THAN 12X WEIGHTS MINIMUM OF 12, MAXIMUM OF 24 2X FOR EACH ROW OF WEIGHTS AS NEEDED

NOT SHOWN:

FOOTNOTES:

1- WHEN ADDITIONAL WEIGHTS ARE REQUIRED USE 1X SPACER 302-6020 FOR EACH VACANT SPACE WHEN TOTAL WEIGHT COUNT IS LESS THAN 12X.

NOTE:

COMPONENTS ARE PART OF EXTENDED WEIGHT RACK KIT# 350-5066

04

ID0443112

338

WEIGHT RACK KIT

34 5 6

1 2

6 8 9

4 3 7

6 5

8 9

10 10

11 12

03

ID0443145

339

WEIGHT RACK KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

375-369 1 WEIGHT (CASTING) 302-4721 1 WEIGHT LOCK ROD 106-665 2 LOCKNUT (M20-2.50, CL10, PRV TQ) 105-460 2 WASHER (13/16") 302-5922 2 SPACER 302-6020 6 SPACER 3" 302-3561 1 WEIGHT RACK 107-127 2 SCREW (M20-2.50 X 80MM, 10.9) 106-459 4 SCREW (M20-2.50 X 70MM, CL 10.9) 106-356 6 FLG NUT (M20-2.50, CL 10) 106-399 14 WASHER (M20, HARDENED) 106-075 10 SCREW (M20-2.50 X 60MM, 10.9)

REMARKS

MINIMUM OF 6X MAXIMUM OF 24X ADDITIONAL ROD REQUIRED WHEN MORE THAN 12 WEIGHTS ARE SELECTED 2X PER ROW OF WEIGHTS 2X PER ROW OF WEIGHTS 2X PER ROW OF WEIGHTS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-WHEN ADDITIONAL WEIGHTS ARE REQUIRED USE 1X SPACER 302-6020 FOR EACH VACANT SPACE WHEN TOTAL WEIGHT COUNT IS LESS THAN 12.

NOTE:

COMPONENTS ARE PART OF WEIGHT RACK KIT# 350-5065

03

ID0443145

340

HYD. CAB ISOLATORS RT105M/RT125/RT125Q

SEE FOOTNOTE 1

3 1

4

1

2

04

ID0441809

341

HYD. CAB ISOLATORS RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

190-2729 1 105-2433 2 105-2432 3 302-5861 4 106-383

HYDRAULIC ISOLATOR KIT 2 ISOLATOR, CAB HYD HMDS110 2 SCREW (M22-2.5 X 275MM), 10.9) 2 TUBE, SPACER 8 FLG LK SCREW (M10-1.50 X 30MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. HYD CAB ISOLATORS CAN ONLY BE INSTALLED ON FRAMES WITH LARGE MOUNT BUSHINGS AND TAPPED HOLES TO FASTEN ISOLATORS. 2. SUPERSEDED BY 190-2891. SEE ISOLATOR MOUNTS PARTS PAGE #ID0401626

NOTE:

FOR INSTALLATION: 1. REMOVE EXISTING BOLTS AND WASHERS FOR REAR CAB MOUNTS. 2. REMOVE LOWER CAB MOUNTS (2).

3. INSTALL HYD. ISOLATORS USING M10 SCREWS (106-383) AND TORQUE TO 40 LB-FT. 4. REINSTALL LOWER ISOLATORS, WASHERS AND M22 LONG BOLT (105-2432. TORQUE BOLT TO 400 LB-FT

04

ID0441809

342

WEIGHT MOUNTED TAPE DISPENSER

1

3 2 4

01

ID0494645

343

WEIGHT MOUNTED TAPE DISPENSER REF PART NO. NUMBER

QTY

1 302-8640 2 301-1491 3 301-1492 4 105-714

1 WEIGHT MOUNT TAPE DISPENSER 2 RING 1 COLLAR 2 SET SCREW (3/8-NC X 1", SQ)

DESCRIPTION

REMARKS

SEE FOOT NOTE 1

NOT SHOWN:

FOOTNOTES:

1. MOUNT BETWEEN PLATES

NOTE:

01

ID0494645

344

NOTES:

ID0134963

345

MISCELLANEOUS

346

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

347

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

348

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

349

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

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352

RT125 Related Publications Component

Ass’y

P/N

Model: RT125…............... Parts Manual ................................................................... 053-2890 RT125.................. Operators Manual ...............................................................053-2942 RT125..............

Repair Guide (Service Manual) .............................. ........... N/A RT125 ................. Special Tools Guide .............................................. ................N/A Engine: DEUTZ…. .........

Operators Manual – TCD 3.6L4............................................. 500-2726

Filters Engine: Air Filter Parts Ass’y ...........................................................................................195-2261 Element (primary) ................................................................................194-147 Element (secondary) ............................................................................194-148 Oil Filter Element (spin-on) -.................................................................................195-849 Primary Fuel Filter Element- ………………………………………………………… 195-1825 Secondary Fuel Filter Element-………….. ……………………………………….. . 195-1826 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Normal Maintenance)........................... 153-792 Element (1-1/2-UNF, spin-on, After Component Repair)........................ 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER. 01

ID0419168

353

ID0040564

354

ID0135281