Ditch Witch RT120 Quad T4i Parts Manual 053-2689 PDF

RT120 Quad T4i Deutz® TCD 3.6L4

Parts Manual

Issue 14, volume 1 of 2

053-2689

1

RT120 Quad T4i ISSUE NO. 14 PL-07/22 For Replacement Copy Order P/N 053-2689

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: RT120 Quad T4i

Copyright 2013, 2014, 2015, 2016, 2018, 2019, 2022 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS _______________________ Volume 1 Decals

Frame Components

Location....................................................... 8

Air Filter..................................................... 20 Alternator Mount ...................................... 36 Coolant Level Location Mod ..................... 38 Cooler Assy. – Air & Sound Barriers ............... 26 Cooler Assy. – Plumbing & Expansion Tank ..... 28 Cooler Assy. – Shroud & Coolers ................... 30 Cooler Return .......................................22, 24 Engine & Mount ........................................ 14 Exhaust Stack ............................................ 16 Fuel System ............................................... 34 Muffler ...................................................... 32 Stack Guard Assembly............................... 18

Back Panel ............................................... 120 Backfill Blade Arm and Blade .................. 100 Backfill Blade Pivot .................................... 98 Canopy & Light Kit ................................... 130 Console.................................................... 114 Engine Enclosure Mounting .... 108, 110, 112 Engine Enclosure Panels ................. 104, 106 Fender, Left ............................................. 116 Fender Assembly, Right .......................... 118 Fuel Tank ................................................. 124 Hydraulic Reservoir ..............................94, 96 Nose Weights .......................................... 102 Parking Brake .......................................... 122 ROPS ........................................................ 128 Seat Mount ............................................. 126

Powertrain

Control Components

Axle – Axle Housing ...................................... 46 Axle – Bevel Gear/Pinion Set .......................... 52 Axle – Differential ........................................ 56 Axle – Differential Lock .................................. 54 Axle – Double Joint ....................................... 58 Axle – Reduction Gear ................................... 48 Axle – Swivel Housing & Steering Cylinder......... 60 Axle – Wheel Hub......................................... 50 Axle Assembly, Front............................42, 44 Axle, Rear – Tilt .....................................62, 64 Driveline .................................................... 66 Ground Drive Motor ............................86, 88 Rollers ..................................................76, 78 Steering Sensor Assembly ......................... 68 Track Drive ................................................ 74 Track Drive, Left ........................................ 72 Track Drive, Right ...................................... 70 Track Stops ................................................ 90 Track Tensioner ......................................... 84 Track Tensioner, Left................................. 80 Track Tensioner, Right .............................. 82

Backfill Blade Controls ............................ 134 Console Dash........................................... 136 Foot Control ............................................ 138 Seat & Arms ............................................ 140

Engine Components

ID0326426

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CONTENTS _______________________ Volume 2 Hydraulics Attachment Drive .................................... 182 Attachment Return ......................... 184, 186 Aux Manifold w/out Front Attach........... 172 Aux Pump ................................................ 170 Backfill Blade Cylinder Plumbing ............ 150 Backfill Blade Valve Plumbing ................. 148 Case Drain ....................................... 168, 190 Control Valve........................................... 180 Cylinder – 3.0” x 1.75” x 7.5” ....................... 188 Cylinders – 2.0” x 1.25” .............................. 192 Cylinders – 3.5” x 1.75” .............................. 194 Differential Lock ...................... 162, 164, 166 Frame Tilt ................................................ 178 Hydrostatic Pump Tank Plumbing........... 160 Power Steering Valve .............................. 174 Pump Fittings .................................. 156, 158 Pump Mount ........................................... 152 Pump Support ......................................... 154 Rear Steer................................................ 176 Schematic ........................................ 144, 146

Harness, Light Kit .................................... 248 Harness, Pump – H1+H1 ........................... 256 Harness, Pump – H1+SER 90 ...................... 258 Harness, Rear Steer ................................. 250 Jumper, Front Attachment...................... 232 Jumper, Fuel Pump ................................. 254 Jumper, Rear Attachment ....................... 234 Schematic ................................................ 198

Accessories GPS Kit – CLM3000 .................................... 262 Walkway – A920 ....................................... 264

Miscellaneous Filters....................................................... 274 Optional Kits ............................................ 274 Related Publications ............................... 274 Replacement O-Ring Chart ..................... 273 Torque Information................................. 268 Warranty Registration............................. 276

Electrical A920 Backhoe ......................................... 210 Backup Alarm .......................................... 212 Battery Installation ................................. 214 Braided Ground Strap ............................. 238 Cable, Alternator ..................................... 240 Cable, Cold Start...................................... 242 Cable, Glow Plug ..................................... 244 Cable, Ground ......................................... 236 Fuel Pressure Sensor Extension .............. 252 Harness, Combo ...................................... 230 Harness, Console ..................................... 224 Harness, Frame ....................................... 216 Harness, Hydraulic Filter ......................... 246

ID0326426

7

DECALS

8

DECAL LOCATION 25

RT120Q T 2

19

7

1 17 20 8

3 4

13

10

11 15

16

9

26 24 18 22 21 23 5

6 14

13

13

37 26

12

ID0314521

9

DECAL LOCATION RT120Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

270-5406 270-5117 270-6406 270-5358 273-100 275-400 270-5493 270-5359 270-5368 270-5492 270-5371 270-5007 270-5350 273-459 274-318 270-5131 270-5127 270-1934 275-033 273-475 270-6773 700-063 275-120 274-198 275-185 273-197 270-2732

QTY

1 1 1 1 1 1 1 2 1 1 1 1 3 4 1 1 1 1 1 1 1 1 1 2 1 4

DESCRIPTION

RT120Q SERVICE DECAL KIT GROUND DRIVE CONTROL OPERATOR MANUAL REPLACEMENT STEER/TILT/THROTTLE BFB FUNCTIONS NOTICE OIL LEVEL HYDRAULIC RETURN FUSE RELAY BLOCK LOGOTYPE HYDRAULIC PRESSURE RIGHT RT120Q MODEL ID LOGO LUBRICATION CHART WARNING NO ETHER/STARTER FLUID TIE DOWN LOCATION MASTER DISCONNECT SWITCH BATTERY CRUISE CONTROL NOTICE ELECTRICAL SYSTEM WARNING READ OPERATORS MANUAL PATENT HYDRAULIC OIL CAP RESERVOIR (THF) NOTICE OIL LEVEL WARNING SINGLE OPERATOR OVERHEAD CONSOLE WARNING CONTENTS UNDER PRESSURE

REMARKS

LOCATE DECAL BY MANUAL BOX

SEE FOOTNOTE 3

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE LIGHT KIT 601-329.

3. INSTALL ON OUTSIDE OF FUSE/RELAY BLOCK COVER.

13

ID0314521

10

DECAL LOCATION RT120Q

31 30 35

29 39

13 41 27

36

8

14

26 37

28 14 24 33

38 32 26 34

13

26

ID0314521

11

DECAL LOCATION RT120Q REF PART NO. NUMBER

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

273-452 270-5337 270-5120 270-5348 270-5349 270-5672 270-5118 270-5372 700-138 700-159 273-546 274-291 270-5119 275-303 270-8178

QTY

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION

NOTICE COOLANT ULTRA LOW SULFUR FUEL TRANSMISSION SHIFT LEFT DASH PANEL RIGHT DASH PANEL PARKING BRAKE ATTACHMENT CONTROL LEFT RT120Q MODEL ID IGNITION AUXILARY OVERLAY WARNING MOVING PARTS SOUND POWER DIFFERENTIAL LOCK WARNING ROLLOVER RED HI VIS 1.5” REFLECTORS

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE LIGHT KIT 601-329.

3. INSTALL TO OUTSIDE OF FUSE/RELAY BLOCK COVER.

13

ID0314521

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE & MOUNT RT120Q T4i

SEE FOOTNOTE 1 12

1

3

13

10

1

6

14

5

8

2

4 11 9

7

08

ID0259888

15

ENGINE & MOUNT RT120Q T4i REF PART NO. NUMBER

QTY

1 105-091 2 105-475 3 106-063 4 106-266 5 106-398 6 106-616 7 106-685 8 106-700 9 107-002 10 107-492 11 116-946 12 195-1861 13 195-1877 14 300-0121

8 LOCK WASHER (5/16") 2 WASHER (1/2") 4 SCREW (M8-1.25 X 40MM, 10.9) 4 FLG NUT (M10-1.50) 4 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 55MM, 10.9) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 SCREW (M12-1.75 X 80MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 SCREW (M8-1.25 X 35MM,ALL THD) 2 ENGINE SHOCK MOUNT 1 FAN, 23" DIA 10 BLADE 1 SPACER, DEUTZ FAN 56MM 1 WELDMENT, FRONT ENGINE MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. ENGINE COMPONENTS NOT SHOWN INCLUDE: 195-1825 PRIMARY FUEL FILTER 195-1826 SECONDARY FUEL FILTER 195-849 ENGINE OIL FILTER 195-849 ENGINE OIL FILTER 195-1940 BELT NOTE:

08

ID0259888

16

EXHAUST STACK

4

1 2

3

5

3

2

6 02

ID0259891

17

EXHAUST STACK REF PART NO. NUMBER

QTY

1 2 3 4 5 6

2 U-BOLT CLAMP (3/8-NC X 3") 14 FLG SCREW (M8-1.25 X 20MM, GD8) 14 FLG LOCKNUT (M8-1.25) 1 WELDMENT, EXHAUST STACK 1 WELDMENT, FLEX TUBE 1 EXHAUST STACK SUPPORT WELDMENT

105-1761 106-162 106-386 195-1709 195-1767 301-8074

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0259891

18

STACK GUARD ASSY. 2

1

01

ID0335873

19

STACK GUARD ASSY. REF PART NO. NUMBER

QTY

1 2

1 SHEET, STACK GUARD 2 U-BOLT CLAMP (3/8-NC X 3")

195-1974 105-1761

DESCRIPTION

REMARKS

USED IN 350-1497 KIT USED IN 350-1497 KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0335873

20

AIR FILTER

8 18

9

8

9

12 8

13 16

4

11 4

6

1 19

10 14

15

5

2 6

3

5

17

7

02

ID0259893

21

AIR FILTER REF PART NO. NUMBER

QTY

1 105-117 2 105-1358 3 106-163 4 106-386 5 106-991 6 106-999 7 110-311 8 110-391 9 117-852 10 118-324 11 156-241 12 194-121 13 195-1344 14 195-1706 15 195-1712 16 300-0125 17 300-0128 18 300-0254 19 309-877

2 1 2 3 3 6 1 3 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

WASHER (5/16") T-BOLT CLAMP (3.06" - 3.38") FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20MM) FLG LK SCREW (M10-1.50 X 20MM) WORM CLAMP (1-5/16" TO 3-1/4") WORM CLAMP (4-3/4" TO 5-5/8") INTAKE ELBOW (4.5") T-BOLT CLAMP (3.75" - 4.06") STREET ELBOW (02N-02NF90) AIR CLEANER ASSEMBLY GRADUATED RESTRICTION INDICATOR (20"H2O) HOSE, REDUCER 3.5-2.75 TUBE, 2.75" INTAKE WELDMENT, DOC/AIR FILTER MOUNT SHEET, DOC/FILTER BRACE TUBE, 4.5" DIA INLET SLEEVE MOUNTING BAND (9.330")

REMARKS

PRIMARY ELEMENT-194-147; SECONDARY ELEMENT-194-148

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0259893

22

COOLER RETURN

BEGINS WITH S/N: DWPR120QKL0000267

22

18 21

19

24

23

25 26

20

15

11

12

9

17

7

13 FROM G/D C/D & RETURN MANIFOLD "T"

FROM BOTTOM PORT ON RH COOLER

8 14

7 8

16 10

2 4 8

5

7 8

3 2 7

1 6

FROM ATTACHMENT PUMP/ MOTOR CAS DRAIN

27

TO FITTING ON SIDE OF REAR PUMP

28

30

29

8 8

01

TO BOTTOM PORT ON LH COOLER

TO FITTING ON BOTTOM OF FRONT PUMP

28 TO TANK FITTING

ID0584305

23

COOLER RETURN

BEGINS WITH S/N: DWPR120QKL0000267 REF PART NO. NUMBER

QTY

1 157-345 2 105-826 3 322-940 4 105-1597 5 106-266 6 150-1172 7 116-460 8 115-687 9 514-173 10 154-384 11 149-837 12 153-888 13 150-1843 14 300-0304 15 184-803 16 107-151 17 105-079 18 515-498 19 117-322 20 154-319 21 157-281 22 150-1070 23 106-387 24 154-324 25 301-5995 26 106-164 27 154-476 28 111-027 29 116-460 30 116-460

1 HYD OIL FILTER (20SF-20SF) 3 FLG LK BOLT (3/8-NC X 1") 1 BRACKET 2 FLG SCREW (M10-1.50 X 40MM) 2 FLG NUT (M10-1.50) 1 S/O COUPLER (20S-16H-16H) 161 BULK HOSE (1", SOLD PER FT) 213 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 S/O BR TEE (16S-16H-16H-06SF) 1 PLUG (06S) 1 CONNECTOR (16S-16SF90) 1 CHECK VALVE (16SF-16SF,25 PSI) 1 RUN TEE (16S-16H-16H-10O) 2 SHEET, BYPASS VALVE MOUNT 4 SPACER 4 SCREW (M6-1.00 X 85MM) 4 LOCK WASHER (1/4) 1 HOSE (10OFX90S-36"-3000) 1 ABRASION SLEEVE (1.59" X 34"") 1 BK RUN TEE (10O) 1 -10 ORS EXTENSION FITTING 1 CONNECTOR (10O-10OFX45) 2 FLG LOCKNUT (M10-1.50) 1 CAP (10OF) 1 SHEET, BULKHEAD MOUNT 2 FLG LK SCREW (M10-1.50 X 30MM) 1 S/O COUPLER (20S-16H) 12 T-BOLT CLAMP (1.25" - 1.50") 13 BULK HOSE (1", SOLD PER FT) 41 BULK HOSE (1", SOLD PER FT)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0584305

24

COOLER RETURN

ENDS WITH S/N: DWPR120QKL0000266

19

11 TO BOTTOM PORT ON LH COOLER

16 22

20 7 (CC)

15

6 10 (C) 1

13 FROM G/D C/D & RETURN MANIFOLD "T"

3

21

2

4

10 (B)

FROM BOTTOM PORT ON RH COOLER

5 7 (BB) 7 (AA) 10 (A)

18

17 12 9

FROM ATTACHMENT PUMP/MOTOR CASE DRAIN

8 7 (EE)

7 (FF)

TO FITTING ON SIDE OF REAR PUMP

7 (DD)

05

14

TO FITTING ON BOTTOM OF FRONT PUMP

TO TANK FITTING

ID0281748

25

COOLER RETURN

ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

QTY

1 105-079 2 105-1597 3 105-825 4 106-266 5 107-151 6 111-027 7 115-687 8 116-460 9 116-460 10 116-460 11 149-837 12 150-1172 13 150-1843 14 153-792 15 153-888 16 154-384 17 154-476 18 157-345 19 184-803 20 300-0304 21 322-940 22 514-173

4 LOCK WASHER (1/4) 2 FLG SCREW (M10-1.50 X 40MM) 3 FLG LK BOLT (3/8-NC X 3/4) 2 FLG NUT (M10-1.50) 4 SCREW (M6-1.00 X 85MM) 12 T-BOLT CLAMP (1.25" - 1.50") 148 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 41 BULK HOSE (1", SOLD PER FT) 13 BULK HOSE (1", SOLD PER FT) 94 BULK HOSE (1", SOLD PER FT) 1 CONNECTOR (16S-16SF90) 1 S/O COUPLER (20S-16H-16H) 1 RUN TEE (16S-16H-16H-10O) 1 FILTER ELEMENT (10 MICRON) 1 CHECK VALVE (16SF-16SF,25 PSI) 1 PLUG (06S) 1 S/O COUPLER (20S-16H) 1 HYD OIL FILTER (20SF-20SF) 4 SPACER 2 SHEET, BYPASS VALVE MOUNT 1 BRACKET 1 S/O BR TEE (16S-16H-16H-06SF)

DESCRIPTION

REMARKS

USE 1@35"-AA,1@21"-BB,1@28"-CC,1@37"-DD,1@9"-EE,1@17"-FF

USE 1@37"-A, 1@25"-B, 1@32"-C

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0281748

26

COOLER ASSY

7 18

10

AIR & SOUND BARRIERS RT120Q T4i

25

4 18

19

10

4

4 4

15

10

7

22

10

13 (D)

13 (D)

4

7

6

13 (E)

12 1

8

3

11

17 6

13 (E) 5

9 6

9 4

14 (A)

21

24

23

14 (B) 14 (B)

4

4

2 20

16 14 (C)

2 05

26

ID0311569

27

COOLER ASSY

AIR & SOUND BARRIERS RT120Q T4i REF PART NO. NUMBER

QTY

1 105-069 2 105-1639 3 105-245 4 106-162 5 106-164 6 106-387 7 106-389 8 106-390 9 106-551 10 106-561 11 106-997 12 116-128 13 117-888 14 118-164 15 300-0102 16 300-0161 17 300-0249 18 300-0252 19 300-0296 20 300-0334 21 300-0335 22 362-1712 23 362-1713 24 362-1714 25 362-1715 26 362-1719

2 WASHER (.406") 4 FLG BOLT (M8 - 1.25 X 25MM) 2 SCREW (M10-1.50 X 25MM) 26 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LK SCREW (M10-1.50 X 30MM) 6 FLG LOCKNUT (M10-1.50) 19 WASHER (M8) 2 WASHER (M10) 5 CLIP NUT (M8-1.25) 21 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 FLG LK SCREW (M10-1.50 X 60MM) 2 SHOCK MOUNT 28 BULK STRIP (1/2", SOLD PER 1"") 39 BULK EDGE (1/16", SOLD PER FT) 1 WELDMENT, BOX SHROUD 1 SHEET, SHROUD BASE DOOR 1 WELDMENT, TOP RADIATOR SUPPORT 2 SHEET, AIR BARRIER MOUNT 1 SHEET, SHROUD CENTERING RING 1 SHEET, SHROUD FLOOR ACCESS CAP 1 SHEET, SHROUD SIDE DOOR 1 PANEL, RT120 AIR BARRIER RH 1 PANEL, RT120 AIR BARRIER BOTTOM 1 PANEL, RT120 AIR BARRIER LH 1 PANEL, RT120 AIR BARRIER TOP 1 PANEL, SHROUD FLOOR

DESCRIPTION

REMARKS

USE 2@4"-D, 2@10"-E USE 1@10"-A, 2@3"-B, 1@23"-C

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0311569

28

COOLER ASSY

PLUMBING & EXPANSION TANK RT120Q T4i

27 2 34 2 30 2 28

29

2

39 2

2

20

16

2 23 2

24 4

39

22

26 18

10 13

20

19 21

76

37 31 15

39

22 40

5

38

36 12 17 5 3

11

35

8

32

20 14 8

39 39

39 9

06

25

13

1

33

ID0311476

29

COOLER ASSY

PLUMBING & EXPANSION TANK RT120Q T4i REF PART NO. NUMBER

QTY

REMARKS

DESCRIPTION

1 105-1294 20 ABRASION SLEEVE, 4 IN (SOLD PER FT) 2 105-1486 8 T-BOLT CLAMP (2.12" TO 2.44") 3 105-1729 1 WASHER, 14MM X 20MM CRUSH 4 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 5 106-386 6 FLG LOCKNUT (M8-1.25) 6 106-389 2 WASHER (M8) 7 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 8 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 9 110-249 4 WORM CLAMP (1/4" TO 5/8") 10 110-259 2 BOLT-ON CLAMP (.625") 11 110-549 1 SIGHT GAUGE (12N) 12 111-084 1 RADIATOR CAP (16 PSI) 13 116-108 47 BULK HOSE (5/16", SOLD PER 1") 14 116-751 18 BULK HOSE (3/4",SOLD PER FT) 15 116-789 5 RUBBER EDGE TRIM 1/8" (FT) 16 118-173 1 GROMMET (9/16") 17 150-1938 1 TEE (12S-12H-14Mx1.5) 18 154-287 1 CONNECTOR (16S-16O90) 19 154-388 1 CONNECTOR (16S-16O45) 20 155-164 3 S/O COUPLER (04N-05H90) 21 155-230 1 S/O COUPLER (16S-16H45) 22 159-756 1 HOSE (16OFX45-38"-200) 23 195-1452 4 BULK HOSE (1-3/4 ",SOLD PER 1") 24 195-1662 1 COOLER, RADIATOR RT115T4i 25 195-1663 1 COOLER, HOC(LH) RT115T4i 26 195-1664 1 COOLER, HOC(RH) RT115T4i 27 195-1665 1 COOLER, CAC RT115T4i 28 195-1693 2 HOSE, 2.00 - 1.75 REDUCER 29 195-1694 1 TUBE, CHARGE AIR INLET 30 195-1695 1 TUBE, CHARGE AIR OUTLET 31 195-1697 1 TUBE, RADIATOR 32 195-1698 1 HOSE, UPPER RADIATOR 33 195-1699 1 HOSE, LOWER RADIATOR 34 195-1802 2 HOSE, 2" STRAIGHT HUMP LONG 35 195-1868 1 SENSOR, COOLANT LEVEL 36 300-0200 1 WELDMENT, EXPANSION TANK 37 300-0250 1 SHEET, FRONT TANK MOUNT 38 300-0251 1 SHEET, REAR TANK MOUNT 39 318-890 6 T-BOLT CLAMP (1.75"-2.00") 40 514-088 1 S/O COUPLER (16S-16H)

RAD-TANK 32", TANK-ENG 20"

BEGINS WITH S/N:

NOT SHOWN:

155-196

1

S/O COUPLER (12S-12H45)

ENDS WITH S/N:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0311476

30

COOLER ASSY

SHROUD & COOLERS RT120Q T4i

19 10

13 2

11

16 9

15

8

1 17 1

5 7

3

8

4

18 21 6 14

10 11

04

12

20

ID0259835

31

COOLER ASSY

SHROUD & COOLERS RT120Q T4i REF PART NO. NUMBER

QTY

1 105-069 2 105-798 3 105-894 4 106-162 5 106-164 6 106-386 7 106-387 8 106-551 9 106-998 10 107-519 11 107-629 12 115-320 13 195-1662 14 195-1663 15 195-1664 16 195-1665 17 195-1871 18 300-0102 19 300-0103 20 300-0154 21 300-2795

4 WASHER (.406") 4 FLG SCREW (M8-1.25 X 25MM, BX) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 32 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LK SCREW (M10-1.50 X 30MM) 25 FLG LOCKNUT (M8-1.25) 2 FLG LOCKNUT (M10-1.50) 17 CLIP NUT (M8-1.25) 2 FLG LK SCREW (M10-1.50 X 70MM) 16 SCREW (M8-1.25 X 12MM) 16 WASHER (M8) 2 GROMMET (1-1/2") 1 COOLER, RADIATOR RT115T4i 1 COOLER, HOC(LH) RT115T4i 1 COOLER, HOC(RH) RT115T4i 1 COOLER, CAC RT115T4i 2 ISOLATOR, 1.31OD X 1.25LG H MOUNT 80 1 WELDMENT, BOX SHROUD 1 SHEET, RAD MOUNT 2 SHEET, HOC MOUNT 2 HINGE (3.00 X 17.62)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0259835

32

MUFFLER

RT100 RT120 RT120Q

4

2 1

2 8 5

2

3 3 6

3 7

03

ID0334831

33

MUFFLER

RT100 RT120 RT120Q REF PART NO. NUMBER

QTY

1 105-1761 2 106-162 3 106-386 4 195-1709 5 195-1970 6 195-2021 7 195-2972 8 301-8074

2 U-BOLT CLAMP (3/8-NC X 3") 14 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 14 FLG LOCKNUT (M8-1.25) 1 WELDMENT, EXHAUST STACK 2 DOC MOUNTING BRACKET 1 MUFFLER, DEUTZ 3.6, RADIAL INLET 1 WELDMENT, FLEX TUBE 1 EXHAUST STACK SUPPORT WELDMENT

DESCRIPTION

REMARKS

195-1767 ENDS W/ S/N_______

NOT SHOWN:

SERVICE PARTS: 1. 195-2017 2. 195-1976 3. 195-2037 4. 195-1975

U-BAND CLAMP MUFFLER INLET, RADIAL GASKET 3.61 MUFFLER OUTLET

FOOTNOTES:

NOTE:

03

ID0334831

34

FUEL SYSTEM

SUPPLY FROM FUEL TANK

RETURN TO FUEL TANK

10

10 12

11

11 9

1 2 5 3

5 6

7 FOOTNOTE 1

14

13

4 FUEL RAIL ON ENGINE

14 13

8 13

3 FOOTNOTE 2

05

8

ID0314836

35

FUEL SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

300-0180 1 SHEET, PRE-FILTER MOUNT 301-8087 1 FUEL FILTER BRACKET 106-164 4 FLG LK SCREW (M10-1.50 X 30MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 106-266 4 FLG NUT (M10-1.50) 106-048 4 LOCKNUT (#10-24) 106-506 4 BOLT (#10-24 X 3/4") 110-217 6 WORM CLAMP (7/16" TO 1") 195-418 2 LOCK WASHER (#10) 105-1142 76 BULK HOSE (3/8", SOLD PER FT) 110-249 4 WORM CLAMP (1/4" TO 5/8") 117-322 1 ABRASION SLEEVE (1.59" X 34"") 105-1933 91 BULK HOSE (1/2", 400PSI, SOLD PER FT) 150-3677 3 BANJO FITTING (M16-1.5-08H)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 50" FOR TANK & 1 @ 26" USE 1 @ 56" FOR TANK, USE 1 @ 20" FILTER & USE 1 @ 15"

NOT SHOWN:

FOOTNOTES:

1. 195-1825 FUEL FILTER, PRIMARY, 195-2402 FUEL FILTER HEAD, DEUTZ TCD3.6L4 2. 195-1826 FUEL FILTER, SECONDARY, 195-2401 FUEL FILTER HEAD, DEUTZ TCD3.6L4

NOTE:

05

ID0314836

36

ALTERNATOR MOUNT

2

4

3 5

7

1 6

01

ID0322324

37

ALTERNATOR MOUNT REF PART NO. NUMBER

QTY

1 106-206 2 106-387 3 106-396 4 195-1966 5 300-0350 6 300-0351 7 300-0354

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SCREW (M10-1.50 X 90MM) FLG LOCKNUT (M10-1.50) WASHER (M10, HARDENED) ALTERNATOR, 95A DEUTZ WELDMENT, ALTERNATOR MOUNT FRONT WELDMENT, ALTERNATOR MOUNT REAR BAR, SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322324

38

COOLANT LEVEL LOCATION MOD

1

3 2 1

4

01

ID0341201

39

COOLANT LEVEL LOCATION MOD REF PART NO. NUMBER

QTY

1 2 3 4

2 WASHER, 14MM X 20MM CRUSH 1 TEE (12S-12H-14Mx1.5) 1 PLUG, M14-1.5 1 SENSOR, COOLANT LEVEL

105-1729 150-1938 150-2501 195-1868

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

ITEMS 1-3 INCLUDED IN 190-1919 KIT

NOTE:

01

ID0341201

40

NOTES:

ID0134963

41

POWERTRAIN

42

FRONT AXLE ASSEMBLY

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

8

2

5 6

10

7

6 8

4

1

2

03

3

9

ID0388944

43

FRONT AXLE ASSEMBLY

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

160-1220 1 STEERABLE AXLE (26.28) 160-1249 2 MACHINED ADAPTER RING 115-003 2 ZERK (1/4-NF, STR) 105-1442 20 FLG LOCKNUT, M22 X 1.5 301-5537 1 QUAD AXLE MOUNT, CLOSED 106-831 8 FLG SCREW (M20-2.50X60MM,10.9) 178-1001 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 106-356 8 FLG NUT (M20-2.50, 10.9) 301-5536 1 QUAD AXLE MOUNT, OPEN 178-1000 1 BRONZE BUSHING (4.923" ID, 5.500" OD)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1

TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

500-1222 DIFFERENTIAL KIT 500-1867 STUD

FOOTNOTES:

1. USE ANTISEIZE COMPOUND ON BOLTS AS REQUIRED.

NOTE:

03

ID0388944

44

FRONT AXLE ASSEMBLY

RT120Q ENDS WITH S/N: XXXXXXX

4 5

3 2 1

6 7 14

16

9

10 8

13

11

9 16

15

15

7

12

ID0242790

45

FRONT AXLE ASSEMBLY

RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

8 FLG SCREW (M12-1.75 X 35MM) 2 BOTTOM BRACE 2 STOP MOUNT BRACKET 8 FLG SCREW (M16-2.00 X 30MM) 8 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 QUAD AXLE MOUNT, CLOSED 8 FLG NUT (M20-2.50, 10.9) 1 QUAD AXLE MOUNT, OPEN 8 FLG SCREW (M20-2.50X60MM,10.9) 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 1 STEERABLE AXLE (26.28) 20 FLG LOCKNUT, M22 X 1.5 2 MACHINED ADAPTER RING 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 20 FLG SCREW(M20-2.50X 90MM,10.9) 2 ZERK (1/4-NF, STR)

106-496 300-0089 300-9781 106-471 106-685 301-5537 106-356 301-5536 106-831 178-1000 160-1220 105-1442 160-1249 178-1001 106-486 115-003

DESCRIPTION

REMARKS

USE LOCTITE 271 SEE FOOTNOTE 2 SEE FOOTNOTE 2 TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT SEE FOOTNOTE 2 SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

500-1222 500-1867

DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. USE ANTISEIZE COMPOUND ON BOLTS AS REQUIRED. 2. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 6, 8, 10, & 14. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS.

NOTE:

15

ID0242790

46

AXLE

AXLE HOUSING

1 3

2

4

6 5

12

8

11

10

7 9

03

ID0248948

47

AXLE

AXLE HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

159-511 514-345 500-1902 500-1901 500-1896 500-1895 500-1135 499-466 500-1899 500-1898 499-470 500-1900

2 2 1 1 2 2 2 2 2 2 1 1

DESCRIPTION

REMARKS

BREATHER (M10-1.0) PLUG (M22-1.50, SOC) BUSHING WASHER BUSHING BELLEVILLE WASHER SEAL BUSHING BELLEVILLE WASHER SPHERICAL BEARING BUSHING WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0248948

48

AXLE

REDUCTION GEAR

8 6 5 3

7

4

1

2

02

ID0248941

49

AXLE

REDUCTION GEAR REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 114-036 1 PLUG, PLANTERY CARRIER 2. 107-349 4 BOLT, PLANTERY (M8-20) 3. 500-1861 2 PLANTERY CARRIER ASM. 4. 500-1862 6 THRUST WASHER 5. 500-1864 AR BEARING NEEDLES (BY TENS) 6. 500-1865 6 GEAR-Z31 7. 500-1863 6 THRUST WASHER 8. 106-331 6 SCREW (M10-1.50 X 50mm)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0248941

50

AXLE

WHEEL HUB

12 1 2 3

4

7 11 10

7

5

6

9 8

03

ID0248942

51

AXLE

WHEEL HUB REF PART NO. NUMBER

1. 500-1866 2. 500-1867 3. 500-1875 4. 500-1876 5. 500-1870 6. 500-1871 7. 500-1869 8. 106-142 9. 500-1872 10. 500-1874 11. 500-1873 12. 499-940

QTY

DESCRIPTION

1 WHEEL HUB KIT 10 STUD 10 NUT (M12-1.5) 10 WASHER 2 O-RING 2 RING 4 BEARING 16 SCREW (M10-1.50 X 65mm) 16 CENTERING BUSHING 2 CROWN GEAR Z77 2 WHEEL CARRIER 2 SEAL RING

REMARKS

INCLUDES REF. #2

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0248942

52

AXLE

BEVEL GEAR/PINION SET

1

4 6

5

7

8

2 3

3

03

1

ID0248946

53

AXLE

BEVEL GEAR/PINION SET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

500-1879 499-487 499-479 500-1881 500-1882 500-1883 500-1884 118-060

1 1 2 1 1 1 1 1

DESCRIPTION

BEVEL GEAR SET 11/32 SHIM KIT BEARING WASHER O-RING SEAL RING FLANGE SNAP RING D34

REMARKS

SEE NOTE SECTION BELOW

NOT SHOWN:

FOOTNOTES:

NOTE:

SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 2.50mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm

03

ID0248946

54

AXLE

DIFFERENTIAL LOCK

8

1 7

3 5 2 4 6

5 6 4

8

02

ID0248944

55

AXLE

DIFFERENTIAL LOCK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

499-488 499-489 499-490 499-491 499-492 499-493 499-494 106-083

QTY

1 1 1 2 2 2 1 4

DESCRIPTION

REMARKS

O-RING PISTON O-RING SNAP RING (D12) SPACER SPRING FORK SCREW (M8-1.25 X 20mm)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0248944

56

AXLE

DIFFERENTIAL

3 4 6 7

2 8

7

3

1 5 4

03

ID0248945

57

AXLE

DIFFERENTIAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-483 1 107-346 12 107-348 2 500-1878 2 499-484 1 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT (M94 X 2) BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0248945

58

AXLE

DOUBLE JOINT

2 4

1

3

04

ID0248943

59

AXLE

DOUBLE JOINT REF PART NO. NUMBER

1.

2.

3.

4.

QTY

500-1219 500-2296 500-2297 500-2298

1 2 2 2

DESCRIPTION

DOUBLE JOINT KIT THRUST WASHER WASHER SNAP RING

REMARKS

USED ON 160-1197, STEERABLE AXLE (26.28) REAR.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0248943

60

AXLE

SWIVEL HOUSING & STEERING CYLINDER

1 5 12 4 1 3 2

7 10 8

6 11 2 9 7

04

10

ID0248947

61

AXLE

SWIVEL HOUSING & STEERING CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

500-1886 500-1887 500-1888 500-1889 107-344 107-345 115-065 500-1892 500-1893 500-1891 500-1890 500-2250 150-3616 500-2062

DESCRIPTION

REMARKS

2 STEERING ARM ASSEMBLY 2 NUT (M24-1.5) 2 SEAL RING 2 BUSHING 3 LK SCREW (M12-1.75 X 45mm) 4 SCREW (M16-2.00 X 100mm) 4 ZERK (M6-1.0) 4 KING PIN 4 KING PIN 16 SCREW (M16-38) 1 SEAL KIT, 76MM CYL 1 SEAL KIT, 85MM CYL 1 STEERING CYLINDER (85MM) 1 STEERING CYLINDER (76MM)

KIT IS FOR THE 76MM CYL ONLY AND ONLY INCLUDES THE SEALS. KIT IS FOR THE 85MM CYL ONLY AND ONLY INCLUDES THE SEALS. USE 85MM SEAL KIT 500-2250 OLD STYLE, USE 76MM SEAL KIT 500-1890

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0248947

62

REAR AXLE-TILT

RT120Q BEGINS WITH S/N: XXXXXXX

7

16

18

7 16 18 6

22

17 21

17

4 14

19 9

21 15 19 8

5

11

13

3

1

12

15

6

14 2

10 20

01

ID0441061

63

REAR AXLE-TILT

RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

160-1197 301-5537 178-1001 301-5536 178-1000 115-003 106-545 301-1945 301-1944 301-0211 160-1249 106-486 105-1442 106-356 106-831 106-398 106-666 106-340 106-625 106-489 106-887 301-1942

QTY

DESCRIPTION

1 STEERABLE AXLE (26.28) 1 QUAD AXLE MOUNT, CLOSED 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 1 QUAD AXLE MOUNT, OPEN 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 2 ZERK (1/4-NF, STR) 6 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 LEFT QUAD TILT CYLINDER AXLE MOUNT 1 RIGHT QUAD TILT CYLINDER AXLE MOUNT 2 CLAMP PLATE 2 MACHINED ADAPTER RING 15 FLG SCREW(M20-2.50X 90MM,10.9) 10 FLG LOCKNUT, M22 X 1.5 8 FLG NUT (M20-2.50, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 6 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 65MM, 10.9) 2 SCREW (M16-2.00 X 50MM) 4 WASHER (M24) 4 FLG NUT (M24-3.00, 10.9) 4 SCREW (M24-3.00 X 300MM, 10.9) 2 TILT CYLINDER MOUNT

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 AND 2 SEE FOOTNOTES 1 AND 2

TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT USE LOCTITE 271

USE LOCTITE 271 SEE FOOTNOTES 1 AND 2

NOT SHOWN:

500-1219 500-1221 500-1867

DOUBLE JOINT KIT DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. BEGINS WITH S/N CMW115QBP0000161 TILT MOUNT 301-1944 SUPERSEDES 300-9898, TILT MOUNT 301-1945 SUPERSEDES 300-9924, AND TILT MOUNT 301-1942 SUPERSEDES 306-891.

2. IF REPLACING ONE OF 300-9898, 300-9924, OR 306-891, WITH A NEW PART, REPLACE ALL OTHER TILT MOUNTS WITH NEW PARTS TO ENSURE THAT TILT FUNCTION DOES NOT BIND. 3. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 2, 3, 4, & 5. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS. NOTE:

1. AXLE MOUNT PLATE ON FRONT AND BACK OF FRAME MOUNT PLATES.

01

ID0441061

64

REAR AXLE-TILT

RT120Q ENDS WITH S/N: XXXXXXX

26 25

23

26 25

22

23 30

24 21

24

4

19 9

21

14

27 29

28

15 19 8

16 6 17

11

5

3

13

1

12

15

30

14 2

10 20 18 18

17

7

ID0242910

65

REAR AXLE-TILT

RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

160-1197 301-5537 178-1001 301-5536 178-1000 300-9781 300-0089 301-1945 301-1944 301-0211 160-1249 106-486 105-1442 106-356 106-831 106-471 106-496 106-685 106-625 106-489 106-887 301-1942 106-340 106-666 106-398 106-545 181-981 183-767 106-164 115-003

QTY

DESCRIPTION

1 STEERABLE AXLE (26.28) 1 QUAD AXLE MOUNT, CLOSED 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 1 QUAD AXLE MOUNT, OPEN 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 2 STOP MOUNT BRACKET 2 BOTTOM BRACE 1 LEFT QUAD TILT CYLINDER AXLE MOUNT 1 RIGHT QUAD TILT CYLINDER AXLE MOUNT 2 CLAMP PLATE 2 MACHINED ADAPTER RING 15 FLG SCREW(M20-2.50X 90MM,10.9) 10 FLG LOCKNUT, M22 X 1.5 8 FLG NUT (M20-2.50, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 8 FLG SCREW (M16-2.00 X 30MM) 6 FLG SCREW (M12-1.75 X 35MM) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 WASHER (M24) 4 FLG NUT (M24-3.00, 10.9) 4 SCREW (M24-3.00 X 300MM, 10.9) 2 TILT CYLINDER MOUNT 2 SCREW (M16-2.00 X 50MM) 4 SCREW (M16-2.00 X 65MM, 10.9) 6 WASHER (M16, HARDENED) 6 LOCKNUT (M16-2.0,PRV TRQ,10.9) 2 TAPERED INSERT (1") 2 TAPERED PIN (1.000" X 2..36") 2 FLG LK SCREW (M10-1.50 X 30MM) 2 ZERK (1/4-NF, STR)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 AND 2 SEE FOOTNOTES 1 AND 2

TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT USE LOCTITE 271

USE LOCTITE 271 SEE FOOTNOTES 1 AND 2

NOT SHOWN:

500-1219 500-1221 500-1867

DOUBLE JOINT KIT DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. BEGINS WITH S/N CMW115QBP0000161 TILT MOUNT 301-1944 SUPERSEDES 300-9898, TILT MOUNT 301-1945 SUPERSEDES 300-9924, AND TILT MOUNT 301-1942 SUPERSEDES 306-891.

2. IF REPLACING ONE OF 300-9898, 300-9924, OR 306-891, WITH A NEW PART, REPLACE ALL OTHER TILT MOUNTS WITH NEW PARTS TO ENSURE THAT TILT FUNCTION DOES NOT BIND. 3. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 2, 3, 4, & 5. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS. NOTE:

1. AXLE MOUNT PLATE ON FRONT AND BACK OF FRAME MOUNT PLATES.

17

ID0242910

66

DRIVELINE

5

4 3

3 2 1 5

3 3

01

ID0314798

67

DRIVELINE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 105-1452 2 STUD (M10 - 1.5 X 55MM) 2 106-758 2 LOCKNUT (M10-1.5) 3 107-966 30 SCREW (M10-1.50 X 25MM) 4 160-1198 1 TRANSMISSION, GROUND DRIVE 5 160-1201 2 REAR DRIVESHAFT 6* 500-1828 1 BRAKE CALIPER 7* 500-1829 1 BRAKE ACTUATOR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0314798

68

STEERING SENSOR ASSEMBLY

7 19 18 14 13

5 24 12

11

15

3

4 17 28

1

23

20

3

8

15

13

16

14 10

29

21

9

19

6

24

29 22

2 25

26 27

08

ID0237742

69

STEERING SENSOR ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 * 23 24 25 26 27 28 29

QTY

DESCRIPTION

300-0082 300-0083 125-786 300-0084 300-0085 110-290 107-574 300-0086 300-0087 115-349 105-1056 105-1491 105-117 106-380 107-859 107-573 105-002 105-048 105-065 181-634 105-052 105-053

1 SWITCH DISK 1 BOX TOP 2 NYLINER BUSHING 5/8 1 SHAFT 1 BOX ARM 1 ROD END (1/2-NF, FM) 1 ROD END (1/2-NF, FM) 1 JACK SCREW 1/2-20NF X 3.433, RH/LF 1 BOX WELDMENT 1 GROMMET (1/2") 2 SCREW (M6-1.00 X 40MM) 4 SCREW, HWH (#6-32 X 3/4") 2 WASHER (5/16") 2 FLG LK SCREW (M8-1.25 X 16MM) 4 NUT, LOCK, #6-32, NYLON INSERT 1 1/2-20 UNF JAM NUT (LH) 1 BOLT (1/2-NC X 2 1/4") 1 BOLT (1/2-NC X 1-1/2") 2 LOCKNUT (1/2-NC, GR B, PRV TQ) 1 BOSS 2 BOLT (3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX

106-447 215-1568 157-645 214-104 215-224 106-397 106-385

1 JAM NUT (1/2-NF) 2 SWITCH 6 WEATHER-PAC SEAL (2.80MM) 6 PACKARD MALE TERMINAL 2 3-WAY WP MALE CONNECTOR 1 WASHER (M12, HARDENED) 2 FLG LOCKNUT (M6-1.00)

REMARKS

USE 256-603 SILICONE TO SEAL BOX

LOCTITE 242 OR EQUIVALENT SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. ITEMS 24, 25, 26, & 27 CAN BE PURCHASED AS SERVICE PART 215-1591 (WITH A QUANTITY OF 2 NEEDED FOR THIS ASSEMBLY)

NOTE:

08

ID0237742

70

TRACK DRIVE - RIGHT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

3

2

4 5 6 7 8 9 10 11

12

13 14

17 18

16

1

NOTE SEAL ORIENTATION

04

15

20

ID0390502

71

TRACK DRIVE - RIGHT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19* 20

1 RIGHT TRACK FRAME 1 COVER 6 FLG SCREW (M8-1.25 X 20MM, GD8) 8 SCREW (M12-1.75 X 85mm, SOC) 1 DOWEL PIN (.750 X 1.750) 1 HALF SHAFT 4 SHIM, .020" 1 SHIM, .007" 2 SHIM, .003" 1 SHIM, .002 " 2 TAPERED BEARING (4.330") 2 TAPERED RACE (6.496") 1 SEAL RING 1 INTERNAL SEAL (6.500" SHAFT) 1 TRACK HUB 10 SCREW (M20-2.50 X 80MM, 10.9) 1 SCREW (M20-2.50 X 55MM, 10.9) 3 WASHER (M20, HARDENED) 2 SPROCKET HALF 12 LOCKNUT (M20-2.50, 10.9)

302-1262 300-9612 106-162 105-1528 105-1483 301-0370 160-1213 160-1212 160-1211 160-1210 126-064 126-063 301-0371 105-1480 160-1248 107-127 106-798 106-399 160-1247 106-665

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE RTV SILICONE TO SEAL CAP TO HOUSING USE LOCTITE 277, TORQUE TO 115 FT LBS - SEE FOOTNOTE 2

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3,4

NOT SHOWN:

FOOTNOTES:

1. RIGHT TRACK FRAME USING WELDMENT 302-1262 AND ALL RELATED COMPONENTS ARE SHOWN. FOR LEFT TRACK FRAME USE 302-1266.

2 APPLY LOCTITE 277 TO BOLTS (REF #4) AROUND THE FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES. TORQUE BOLTS TO 115 FT-LBS IN 20LB INCREMENTS. 3. PACK BEARING ASSEMBLIES (REF 11 & 12) WITH MULTI-USE LITHIUM GREASE EP1. COAT SHAFT (REF 15) AND SEAL (REF 14) BEFORE INSTALLING. 4. GREASE HUB ASSEMBLY FULLY AFTER ASSEMBLY IS COMPLETE.

NOTE:

1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING AND TORQUE SPECS.

04

ID0390502

72

TRACK DRIVE - LEFT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

2

4 5

6 7

8

9 10 11 12 13

14

15

16

17 18

3

1 20

19 NOTE SEAL ORIENTATION

04

ID0390594

73

TRACK DRIVE - LEFT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 LEFT TRACK FRAME 1 COVER 6 FLG SCREW (M8-1.25 X 20MM, GD8) 8 SCREW (M12-1.75 X 85mm, SOC) 1 DOWEL PIN (.750 X 1.750) 1 HALF SHAFT 4 SHIM, .020" 1 SHIM, .007" 2 SHIM, .003" 1 SHIM, .002 " 2 TAPERED BEARING (4.330") 2 TAPERED RACE (6.496") 1 SEAL RING 1 INTERNAL SEAL (6.500" SHAFT) 10 SCREW (M20-2.50 X 80MM, 10.9) 1 TRACK HUB 2 SCREW (M20-2.50 X 55MM, 10.9) 4 WASHER (M20, HARDENED) 12 LOCKNUT (M20-2.50, 10.9) 2 SPROCKET HALF

302-1266 300-9612 106-162 105-1528 105-1483 301-0370 160-1213 160-1212 160-1211 160-1210 126-064 126-063 301-0371 105-1480 107-127 160-1248 106-798 106-399 106-665 160-1247

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE RTV SILICONE TO SEAL CAP TO HOUSING. USE LOCTITE 277, TORQUE TO 115 FT-LBS, SEE FOOTNOTE 2

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3,4

NOT SHOWN:

FOOTNOTES:

1. LEFT TRACK FRAME USING WELDMENT 302-1266 AND ALL RELATED COMPONENTS ARE SHOWN. FOR RIGHT TRACK FRAME USE 302-1262.

2 APPLY LOCTITE 277 TO BOLTS (REF #4) AROUND THE FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES. TORQUE BOLTS TO 115 FT-LBS IN 20LB INCREMENTS. 3.PACK BEARING ASSEMBLIES (REF 11 & 12) WITH MULTI-USE LITHIUM GREASE EP1. COAT SHAFT (REF 16) AND SEAL (REF 14) BEFORE INSTALLING. 4. GREASE HUB ASSEMBLY FULLY AFTER ASSEMBLY IS COMPLETE..

NOTE:

1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING AND TORQUE SPECS.

04

ID0390594

74

TRACK DRIVE

BEGINS WITH S/N: CMWR115QEC0000383 RT120Q ENDS WITH S/N: XXXXXXX

18

17 16

14

CAST HUB SEE NOTE 2

3

19 13

WELDED HUB SEE NOTE 2

2 1 12

11

2 10

4 5

15

8

6

20 9

3

15 7

NOTE SEAL ORIENTATION

9 8 20 9

12

ID0285445

75

TRACK DRIVE

BEGINS WITH S/N: CMWR115QEC0000383 RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 RIGHT TRACK FRAME 2 TAPERED RACE (6.496") 2 TAPERED BEARING (4.330") 1 SEAL RING 1 INTERNAL SEAL (6.500" SHAFT) 2 TRACK HUB 2 SPROCKET HALF 2 SCREW (M20-2.50 X 55MM, 10.9) 12 LOCKNUT (M20-2.50, 10.9) 1 SHIM, .002 " 2 SHIM, .003" 1 SHIM, .007" 4 SHIM, .020" 1 HALF SHAFT 10 SCREW (M20-2.50 X 80MM, 10.9) 8 SCREW (M12-1.75 X 85mm, SOC) 1 COVER 6 FLG SCREW (M8-1.25 X 20MM, GD8) 1 DOWEL PIN (.750 X 1.750) 4 WASHER (M20, HARDENED)

301-0985 126-063 126-064 301-0371 105-1480 160-1248 160-1247 106-798 106-665 160-1210 160-1211 160-1212 160-1213 301-0370 107-127 105-1528 300-9612 106-162 105-1483 106-399

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1

BEGINS WITH S/N: CMWR120QPE0000100 BEGINS WITH S/N: CMWR120QCE0000062 USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE LOCTITE 277, TORQUE TO 115 Ft-Lbs - SEE FOOTNOTES 2 & 3 USE RTV SILICONE TO SEAL CAP TO HOUSING

NOT SHOWN:

FOOTNOTES:

1. RIGHT TRACK USING WELDMENT 301-0985 AND ALL RELATED COMPONENTS ARE SHOWN, FOR LEFT TRACK FRAME SUBSTITUTE 301-0984 (LEFT FRAME) AND USE SAME COMPONENT PARTS. 2. APPLY LOCTITE 277 TO BOLTS (REF. #16) AROUND FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES. TORQUE TO 115 Ft-Lbs IN 20lb INCREMENTS. 3. SCREWS, 105-1528, BEGINS WITH S/N CMWR115QKA0000077.

NOTE:

12

1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING/TORQUE INSTRUCTIONS. 2. IF INSTALLING SPROCKET HALF 160-1247 ONTO WELDED HUB, 300-9614, PLACE THE CONCAVE SIDE OF THE SPROCKET SO THAT IT MATES TO THE BACK FACE OF THE HUB. IF INSTALLING SPROCKET HALF 160-1247 ONTO CAST HUB, 160-1248, PLACE THE FLAT SIDE OF THE SPROCKET SO THAT IT MATES TO THE BACK FACE OF THE HUB. THE CAST HUB HAS A PILOT SHOULDER AND THE SPROCKET MUST BE MOUNTED IN THE OPPOSITE ORIENTATION TO MAINTAIN CENTER ALIGNMENT.

ID0285445

76

ROLLERS

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

10 7

6

4 5

2 3 1

9 8

11 12 13 14

15 16

17 18

04

19 11

ID0390533

77

ROLLERS

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 13.5" ROLLER 1 REAR SHAFT 1 PLUG (04N, SOC, SS) 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 O-RING (224 D90) 2 REAR SPACER 2 WASHER (1.75") 2 (CASTLE NUT 1 3/4 - 8 UN) 2 COTTER PIN (.500" X 4.000") 4 BOLT (1-NC X 3-1/4", GD8) 4 WASHER (1") 4 CAP 4 O-RING (150 D70) 4 EXTERNAL SNAP RING (1.500") 4 BALL BEARING (1.574") 4 TRACK ROLLER 4 BALL BEARING (1.575") 4 ROLLER SHAFT

140-1191 160-1229 115-444 125-1052 150-3560 157-022 301-0878 105-1609 107-411 105-1592 105-463 106-144 302-1283 157-691 118-021 125-107 140-1404 125-1125 302-1282

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. TIGHTEN CASTLE NUT ON BOTH SIDES UNTIL SNUG, THEN TORQUE EACH NUT TO 400 FT-LBS. CONTINUE TO TIGHTEN EACH NUT UNTIL THE SLOTS ON THE NUT ALIGN WITH THE CROSS DRILLED HOLE IN THE SHAFT. 3. APPLY 277 LOCTITE TO BOLTS (REF 11) AND TORQUE TO 400 LBS-FT

NOTE:

04

ID0390533

78

ROLLERS

TRACKROLLERS & FIXED END ROLLER - BEGINS WITH S/N: CMWR115QEC0000383 ENDS WITH S/N: XXXXXXX

14 8 6 3

5

4

7

2

1

15

4

53

14 6 8

7

9

11 12 13 13

12

10 9

08

10 11 ID0285360

79

ROLLERS

TRACKROLLERS & FIXED END ROLLER - BEGINS WITH S/N: CMWR115QEC0000383 ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 13.5" ROLLER 1 REAR SHAFT 2 O-RING (224 D90) 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 REAR SPACER 2 (CASTLE NUT 1 3/4 - 8 UN) 2 WASHER (1.75") 4 TRACK ROLLER 6 BALL BEARING (W/051-345 INSTR) 4 DIRT SHIELD 4 WASHER (1/2") 4 FLG SCREW (M12-1.75 X 30MM) 2 COTTER PIN (.500" X 4.000") 1 PLUG (04N, SOC, SS)

140-1191 160-1229 157-022 125-1052 150-3560 301-0878 107-411 105-1609 140-1188 125-009 105-1125 105-475 106-469 105-1592 115-444

DESCRIPTION

REMARKS

REPLACES 150-3164 REFER TO FOOTNOTE 1 SEE FOOTNOTE 2

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. 2. TIGHTEN CASTLE NUT ON BOTH SIDES UNTIL SNUG, THEN TORQUE EACH NUT TO 400 FT-LBS. AFTER APPLYING TORQUE TO EACH NUT, CONTINUE TO TIGHTEN EACH NUT UNTIL THE SLOTS ON THE NUT ALIGNS WITH THE CROSS-DRILLED HOLE IN THE SHAFT.

NOTE:

08

ID0285360

80

TRACK TENSIONER - LEFT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

12

DIRECTION OF TREAD PATTERN

2

1

3

4 7

8 9

10 11

15

16

17

18

6

5

13

06

ID0390550

81

TRACK TENSIONER - LEFT

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18

1 LEFT TRACK FRAME 1 ZERK (1/4-NF, STR) 2 SCREW (M20-2.50 X 40MM, 10.9) 2 WASHER (3/4") 2 WASHER 2 SPACER 2 URETHANE SPRING 2 SPRING MOUNT 2 WASHER (M24, HARDENED) 4 ACME NUT (1") 2 THREADED ROD 1 450 x 42L x 86P CHEVRON TREAD TRACK 1 13.5" ROLLER 1 SHAFT 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 O-RING (224 D90)

302-1266 115-003 106-611 105-423 300-9713 300-9711 301-9232 302-1277 106-488 107-559 302-1276 300-9504 140-1191 300-9712 125-1052 150-3560 157-022

DESCRIPTION

REMARKS

TORQUE TO 400 FT-LBS, USE LOCTITE 242 FOOTNOTE 1

NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER

NOTE SEAL DIRECTION

NOT SHOWN:

FOOTNOTES:

1. FLAT EDGES OF THE SPACERS (REF #19) FIT INTO SLOTS ON FRAME

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

06

ID0390550

82

TRACK TENSIONER - RIGHT RT120Q, RT125Q BEGINS WITH S/N: XXXXXXX

3

DIRECTION OF TREAD PATTERN

2

1 13

12

14

11 15 16 17

7 8

6 10 5

06

9

4

ID0390563

83

TRACK TENSIONER - RIGHT RT120Q, RT125Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 RIGHT TRACK FRAME 1 ZERK (1/4-NF, STR) 1 450 x 42L x 86P CHEVRON TREAD TRACK 4 ACME NUT (1") 1 13.5" ROLLER 1 SHAFT 2 BEARING 2 URETHANE SPRING 2 SPRING MOUNT 2 WASHER (M24, HARDENED) 2 THREADED ROD 2 SCREW (M20-2.50 X 40MM, 10.9) 2 WASHER (3/4") 2 WASHER 2 SPACER 2 O-RING (224 D90) 2 SEAL, 3.000ID x 4.329OD x .500

302-1262 115-003 300-9504 107-559 140-1191 300-9712 125-1052 301-9232 302-1277 106-488 302-1276 106-611 105-423 300-9713 300-9711 157-022 150-3560

DESCRIPTION

REMARKS

NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER

SEE FOOTNOTE 2 FOOTNOTE 1 NOTE SEAL DIRECTION

NOT SHOWN:

FOOTNOTES:

1. FLAT EDGES OF THE SPACERS (REF# 15) FIT INTO SLOTS ON FRAME. 2. USE LOCTITE 242 AND TORQUE BOLTS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0390563

84

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - BEGINS WITH S/N: CMWR115QCD0000483 RT120Q ENDS WITH S/N: XXXXXXX

16

DIRECTION OF TREAD PATTERN

18

15 19

14 9 7 4

3

21 22

8 6

5

11

17

12

2

1

07

13

3

4

5

7

17 6

8

10

9

ID0302277

85

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - BEGINS WITH S/N: CMWR115QCD0000483 RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 140-1191 2 300-9712 3 125-1052 4 150-3560 5 300-9711 6 300-9713 7 125-752 8 105-423 9 106-611 10 150-3273 11 154-401 12 150-3638 13 155-179 14 115-024 15 115-003 16 300-9504 17 157-022 18 115-157 19 301-0985 21 153-241 22 150-3638

1 13.5" ROLLER 1 SHAFT 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 SPACER 2 WASHER 2 SPRING BUSHING 2 WASHER (3/4") 2 SCREW (M20-2.50 X 40MM, 10.9) 2 GREASE CYLINDER (1.5 X 5) 2 CONNECTOR (04S-04O90, ORF) 1 HOSE (04OFX45-12.5"-5000) 2 PLUG (10S, SOC) 1 ZERK (02N, 5000) 1 ZERK (1/4-NF, STR) 1 450 x 42L x 86P CHEVRON TREAD TRACK 2 O-RING (224 D90) 1 PLUG (02N, SOC) 1 RIGHT TRACK FRAME 2 CONNECTOR (04O-02N) 1 HOSE (04OFX45-12.5"-5000)

DESCRIPTION

REMARKS

NOTE SEAL DIRECTION REFER TO FOOTNOTE 1

TORQUE TO 400 FT-LBS; USE LOCTITE 242

NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER

NOT SHOWN:

FOOTNOTES:

1. NOTE THAT FLAT EDGES OF THE SPACERS (REF #5) FIT INTO SLOTS ON FRAME WELDMENT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0302277

86

GROUND DRIVE MOTOR

BEGINS WITH S/N: DWPR120QKL0000267

TO RT SIDE GD PUMP

TO LEFT SIDE GD PUMP 23 21 19 18

27

17

24

16

8 7

8 7

22

14 13

14 26

15

24 20

MOTOR CASE DRAIN TO TEE ON TANK

8

25

10

1 9

6

11

12 4

7

6

4 3 6

2

5

01

ID0584261

87

GROUND DRIVE MOTOR

BEGINS WITH S/N: DWPR120QKL0000267 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-5265 1 HYD MOTOR 160CC MAX RR A6VM EDC POR BD 2 160-1198 1 GROUND DRIVE TRANSMISSION, 1SPD 3 106-470 2 FLG SCREW (M16-2.0 X 40MM) 4 106-398 8 WASHER (M16, HARDENED) 5 300-5795 1 LEFT MOUNT 6 105-376 4 BOLT (5/8-NC X 3", GD8) 7 300-5800 4 SOLID MOUNT 8 105-994 4 FLG LOCKNUT (5/8-NC) 9 107-982 2 HHCS M10-1.50 X 85MM,10.9 ZP 10 110-333 2 BOLT-ON CLAMP (1") 11 301-0311 2 SPACER 12 300-5794 1 RIGHT MOUNT 13 300-5801 1 CABLE MOUNT 14 107-336 6 FLG SCREW (M16-2.00X45MM,10.9) 15 150-6354 1 CONNECTOR (M27X2-12O90) 16 150-4931 1 S/O COUPLER (12OFX-12H45) 17 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 18 116-636 18 BULK HOSE (3/4", SOLD PER 1") 19 115-811 1 ABRASION SLEEVE (1.59" X 20") 20 150-4575 1 S/O COUPLER (10OFX-12H90) 21 150-6355 1 CONNECTOR (M14X1.50-06O90) 22 159-157 1 QDC ADAPTER (02-06OF) 23 159-148 1 DUST CAP (1/8") 24 150-5307 2 SPLIT FL KIT (20 FLH, CODE 62, M14 X 90) 25 150-5320 1 PLUG (M33 X 2.0, HEX HEAD, ISO 6149) 26 150-6531 1 HOSE (16OFX-20FLH45-39"-6000) 27 150-6531 1 HOSE (16OFX-20FLH45-39"-6000)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS FOOTNOTE 1 FOOTNOTE 1 FOOTNOTE 1

FOOTNOTE 1

FOOTNOTE 2

NOT SHOWN:

500-2102 500-2103 500-2104 500-2105 500-2106 500-2107 500-2108 500-2109

1 OIL SEAL 1 BEARING 1 BEARING 1 OIL SEAL 1 O-RING 2 O-RING 1 BEARING 1 BEARING

FOOTNOTES:

1. USE LOCTITE 242 (BLUE) ON ALL MOUNTING HARDWARE. 2. SPLIT FLANGE KIT 150-5307 INCLUDES: 2X ID0577728 FLANGE HALF (20SFX-2-M14), 4X 105-990 LOCK WASHER (9/16"), 4X 105-235 SCREW (M14-2.00X90MM) AND 1X 157-078 O-RING (222 D90).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0584261

88

GROUND DRIVE MOTOR

ENDS WITH S/N: DWPR120QKL0000266

TO RT SIDE GD PUMP

TO LEFT SIDE GD PUMP

MOTOR CASE DRAIN TO TEE ON TANK

TO TEE ON DIFF LOCK VALVE ("PORT M5")

12 23 22

17

18 16

10 14

11 15

10 7

3

7 9

3 6

13 1 10

22

9 5

23

7

10 7

8

9 9 8

19 4

8 20

21

2

9 24

10

ID0235502

89

GROUND DRIVE MOTOR

ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

150-1828 160-1198 107-336 300-5795 300-5794 300-5801 300-5800 105-376 106-398 105-994 155-199 154-226 159-077 154-322 150-3092 155-714 150-3101 515-362 107-982 110-333 301-0311 154-220 159-156 106-470

QTY

1 1 6 1 1 1 4 4 8 4 1 2 2 1 1 1 1 1 2 2 2 2 2 2

DESCRIPTION

HYDRAULIC MOTOR GROUND DRIVE TRANSMISSION, 1SPD FLG SCREW (M16-2.00X45MM,10.9) LEFT MOUNT RIGHT MOUNT CABLE MOUNT SOLID MOUNT BOLT (5/8-NC X 3", GD8) WASHER (M16, HARDENED) FLG LOCKNUT (5/8-NC) REDUCER (16S-10SF) CONNECTOR (04O-06S90) SPLIT FLANGE (16SFL) CONNECTOR (08O-10S90) CONNECTOR (16FLH-16O45) O-RING (021 D90) HOSE (16FLH-16OFX-57"-6000) HOSE (16OFX45S-49"-6000) HHCS M10-1.50 X 85MM,10.9 ZP BOLT-ON CLAMP (1") SPACER CONNECTOR (04O-06S) QDC ADAPTER (02-040F) FLG SCREW (M16-2.0 X 40MM)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS. REFER TO FOOTNOTE 1

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 2

FITS "M7" PORT ON MOTOR REFER TO FOOTNOTE 1

NOT SHOWN:

500-2102 500-2103 500-2104 500-2105 500-2106 500-2107 500-2108 500-2109

1 OIL SEAL 1 BEARING 1 BEARING 1 OIL SEAL 1 O-RING 2 O-RING 1 BEARING 1 BEARING

FOOTNOTES:

1. USE LOCTITE 242 (BLUE) ON ALL MOUNTING HARDWARE. 2. SPLIT FLANGE INCLUDES 1X 155-714 O-RING, 8X 105-073 LOCK WASHER & 8X 105-222 BOLT.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0235502

90

TRACK STOPS

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX

5

1

2 4

3

03

ID0431570

91

TRACK STOPS

RT120Q, RT125Q RT120Q BEGINS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5

1 STOP FRAME 3 SCREW (M20-2.50 X 55MM, 10.9) 3 WASHER (M20, HARDENED) 3 FLG NUT (M20-2.50, CL 10) 10 FLG SCREW(M20-2.50X 90MM,10.9)

302-1281 106-798 106-399 106-356 106-486

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT TORQUE TO 400 FT-LBS, USE ANTI-SEIZE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0431570

92

NOTES:

ID0134963

93

FRAME COMPONENTS

94

HYDRAULIC RESERVOIR

BEGINS WITH S/N: DWPR120QKL0000267 8

7 4 2 4 3

5

6

9

1 10

1

1

TO BULKHEAD ON LEFT FRAME PLATE 27 TO GROUND DRIVE MOTOR CASE DRAIN 26 15

12 11

16 13 1

20 17

23 18

20 22

25 01

24 19

14 21 ID0584097

95

HYDRAULIC RESERVOIR

BEGINS WITH S/N: DWPR120QKL0000267 REF PART NO. NUMBER

QTY

1 300-9657 2 300-9735 3 300-9736 4 117-558 5 105-617 6 105-1221 7 106-161 8 106-574 9 117-463 10 150-2337 11 105-884 12 105-229 13 105-833 14 159-643 15 115-286 16 214-854 17 150-2925 18 153-142 19 154-391 20 154-344 21 154-373 22 158-681 23 153-995 24 154-466 25 154-315 26 154-323 27 154-325

1 HYDRAULIC RESERVOIR 1 BATTERY COVER 1 RIGHT COVER 2 LATCH, ADJUST LEVER (LOCKING) 2 LIFT-OFF HINGE (OFF-SET) 8 FLG SCREW (M5-.80 X 16MM, THD FRM) 2 FLG SCREW (M6-1.00 X 20MM) 2 CLIP NUT (M6-1.00) 3 LINER PAD (.25" THK) 1 BREATHER -12SAE 1 WASHER (1/2") 1 BOLT (1/2-NC X 2") 3 FLG LOCKNUT (1/2-NC) 1 BRANCH TEE (08N-06O-06O) 1 REDUCER (08N-1/4-NF) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 TANK STRAINER (100MESH -16HB) 1 S/O COUPLER (20S-16H90) 1 CONNECTOR (08S-10O) 2 UN RUN TEE (06OFX-06O-06O) 1 REDUCER (04O-06OF) 1 RELIEF VALVE (AUXILIARY) 1 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08S) 1 UNION (10O-10OFX90) 1 CONNECTOR (08S-10O90) 1 UN BR TEE (10OFX-10O-10O)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. 105-1392 GROMMET (1-1/2") .188" THK, 116-218 SIGHT GLASS (2"), AND 152-150 PLUG (16S, MAG)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0584097

96

HYDRAULIC RESERVOIR

ENDS WITH S/N: DWPR120QKL0000266

8

7 4 2 4 3

5

6

9

1 10

1

1

20

19

21

22

15

12 11

16 13 1

23 17

26 18

27

23 25

14

24

ID0314807

20 05

97

HYDRAULIC RESERVOIR

ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

QTY

1 300-9657 2 300-9735 3 300-9736 4 117-558 5 105-617 6 105-1221 7 106-161 8 106-574 9 117-463 10 150-2337 11 105-884 12 105-229 13 105-833 14 159-643 15 115-286 16 214-854 17 150-2925 18 153-142 19 154-325 20 154-391 21 154-310 22 154-312 23 154-344 24 154-373 25 158-681 26 153-995 27 154-466

1 HYDRAULIC RESERVOIR 1 BATTERY COVER 1 RIGHT COVER 2 LATCH, ADJUST LEVER (LOCKING) 2 LIFT-OFF HINGE (OFF-SET) 8 FLG SCREW (M5-.80 X 16MM, THD FRM) 2 FLG SCREW (M6-1.00 X 20MM) 2 CLIP NUT (M6-1.00) 3 LINER PAD (.25" THK) 1 BREATHER -12SAE 1 WASHER (1/2") 1 BOLT (1/2-NC X 2") 3 FLG LOCKNUT (1/2-NC) 1 BRANCH TEE (08N-06O-06O) 1 REDUCER (08N-1/4-NF) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 TANK STRAINER (100MESH -16HB) 1 S/O COUPLER (20S-16H90) 1 UN BR TEE (10OFX-10O-10O) 2 CONNECTOR (08S-10O) 1 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 2 UN RUN TEE (06OFX-06O-06O) 1 REDUCER (04O-06OF) 1 RELIEF VALVE (AUXILIARY) 1 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. 105-1392 GROMMET (1-1/2") .188" THK, 116-218 SIGHT GLASS (2"), AND 152-150 PLUG (16S, MAG)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0314807

98

BACKFILL BLADE PIVOT

5

4 3

9 6

10

2

7 11

1

8

12 13 9 14

2 4 5

02

ID0233769

99

BACKFILL BLADE PIVOT REF PART NO. NUMBER

QTY

1 331-475 2 125-822 3 178-572 4 105-416 5 106-470 6 107-537 7 300-8460 8 125-771 9 105-830 10 105-475 11 151-057 12 178-394 13 181-982 14 125-773

1 2 1 2 2 2 2 4 4 2 2 2 2 2

DESCRIPTION

REMARKS

PIVOT COMPOSITION BUSHING (1.750") PIN (1.750" X 12.750") WASHER (5/8") FLG SCREW (M16-2.0 X 40MM) BOLT (M10-1.50 X 20MM,BUT SOC) TAB PIN (1.25 X 2.57) COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") WASHER (1/2") CYL (2.0 X 1.25 X 8.0) TAPERED PIN (1.250" X 4.25") TAPERED INSERT (1.25") COMPOSITION BUSHING (1.75")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0233769

100

BFB ARM AND BLADE

5

6

4 7 4 8

3 23

10 1

6

13

5

9 12 20

19 17

10

22

14 18

16 15

9 11

21

2

05

ID0250142

101

BFB ARM AND BLADE REF PART NO. NUMBER

QTY

1 301-1105 2 300-4321 3 150-3170 4 125-773 5 181-975 6 106-470 7 183-768 8 178-584 9 314-104 10 106-012 11 178-532 12 309-138 13 106-383 14 150-5263 15 300-7763 16 107-434 17 183-767 18 125-800 19 181-981 20 106-164 21 125-771 22 154-252 23 154-344

1 QUAD LIFT ARM 1 BACKFILL BLADE ASSEMBLY (80") 1 CYL (3.0 X 1.75 X 7.50, SP) 2 COMPOSITION BUSHING (1.75") 2 TAPERED INSERT (1.75") 2 FLG SCREW (M16-2.0 X 40MM) 1 TAPERED PIN (44.4MM X 205MM) 1 TAPERED PIN (1.750" X13.90") 2 TILT BLADE RETAINER 6 FLANGE BOLT (5/8-NC X 3") 1 PIN 2 RETAINER 2 FLG LK SCREW (M10-1.50 X 30MM) 1 CYL (2.0 X 1.25 X 3.34) 1 PIN 1 ROLL PIN 3/8 X 1-5/8 1 TAPERED PIN (1.000" X 2..36") 1 COMPOSITION BUSHING (1") 1 TAPERED INSERT (1") 1 FLG LK SCREW (M10-1.50 X 30MM) 1 COMPOSITION BUSHING (1.25") 2 CONNECTOR (04S-04O90) 2 UN RUN TEE (06OFX-06O-06O)

DESCRIPTION

REMARKS

USE SEAL REPAIR KIT 190-2285

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

05

ID0250142

102

NOSE WEIGHTS 7

3

5 1

2 4

6

2

03

ID0310903

103

NOSE WEIGHTS REF PART NO. NUMBER

QTY

1 106-399 2 106-486 3 106-663 4 106-665 5 301-6544 6 301-6545 7 302-1858

6 WASHER (M20, HARDENED) 6 FLG SCREW(M20-2.50X 90MM,10.9) 3 SCREW (M20-2.50 X 110MM, 10.9) 3 LOCKNUT (M20-2.50, 10.9) 1 SIDE COUNTERWEIGHT 1 SIDE COUNTERWEIGHT 1 CASTING, PAINTED CENTER NOSE WEIGHT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0310903

104

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT__________

1

6

7 8

11 5

11 15

9 16 12

10 2

13 14

21

13 12 19

3

21

4

17 02

15

20 18 20

ID0364880

105

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT__________ REF PART NO. NUMBER

QTY

1 362-1643 2 362-1644 3 362-1645 4 301-6607 5 108-156 6 105-798 7 362-1658 8 107-193 9 107-096 10 106-385 11 301-6635 12 195-418 13 105-184 14 105-284 15 106-386 16 106-162 17 107-687 18 301-6605 19 107-135 20 105-1639 21 105-2205

1 ASSY, MIDHOOD 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 2 WASHER (5/16") 2 FLG SCREW (M8-1.25 X 25MM, BX) 1 PANEL, MIDHOOD CAP 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 LOCKNUT (M8-1.25, NLK) 2 FLG LOCKNUT (M6-1.00) 2 SHEET, SIDE PANEL REAR SEAT 8 LOCK WASHER (#10) 8 SCREW (#10-24 X.75", SLF-TAP) 8 WASHER (3/16") 8 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 CLIP NUT M8-1.25, LONG, WIDE 2 SHEET, GRILLE FRONT HANGER 4 CLIP NUT (M8-1.25) 6 FLG BOLT (M8 - 1.25 X 25MM) 4 FLEX DRAW LATCH (MEDIUM)

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5-11 INCLUDES REF NO.'S 12-18 INCLUDES REF NO.'S 12-18 INCLUDES REF NO.'S 14, 17 & 19-22 USE 144"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0364880

106

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi ENDS WITH S/N CMWRT__________

1

3 2

02

4

ID0294066

107

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi ENDS WITH S/N CMWRT__________ REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

362-1643 362-1644 362-1645 362-1646

DESCRIPTION

ASSY, MIDHOOD ASSY, LH SIDE PANEL ASSY, RH SIDE PANEL ASSY, GRILLE

REMARKS

FOR REPLACEMENT ORDER KIT #190-2353

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0294066

108

ENGINE ENCLOSURE MOUNTING

3 23

19 24

25

9 20 22 21 4

17

11

34

30

26 5

15

16 8

36 18

6

15 32

31

26

9

6 4 35

5

17 27

17 28

12

16

11

33

10 2 8

4

7

3

1

28 1

29

2

14 02

13

ID0364912

109

ENGINE ENCLOSURE MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 106-355 4 FLG NUT (M16-2.00, 10.9) 2 106-877 4 SCREW (M16-2.00 X 25MM) 3 106-497 4 FLG SCREW (M10-1.50 X 35MM) 4 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 5 106-469 8 FLG SCREW (M12-1.75 X 30MM) 6 106-709 8 FLG LK NUT (M12-1.75) 7 106-328 4 SCREW (M8-1.25 X 40MM) 8 106-386 10 FLG LOCKNUT (M8-1.25) 9 106-266 6 FLG NUT (M10-1.50) 10 105-996 2 SCREW (M10-1.50 X 45MM) 11 105-793 2 WASHER (M10) 12 106-389 4 WASHER (M8) 13 300-0333 1 SHEET, HORN/FRONT ATTACH HARNESS MOUNT 14 192-006 1 HIGH FREQUENCY HORN 15 106-162 10 FLG SCREW (M8-1.25 X 20MM, GD8) 16 110-737 2 PULL PIN (5/16" X 2") 17 106-387 8 FLG LOCKNUT (M10-1.50) 18 300-0180 1 SHEET, PRE-FILTER MOUNT 19 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 20 107-936 6 WASHER (1/4"ID X 1"OD) 21 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 22 105-1596 6 WASHER (#10 FENDER) 23 105-1303 2 WASHER (.406 X 1.312 X .120) 24 300-0238 2 BAR, SPACER 25 106-628 2 SCREW (M10-1.50 X 60MM) 26 106-725 2 SCREW (M10-1.50 X 65MM, SOC) 27 301-6613 1 FRONT HOOD SUPPORT 28 301-6616 1 FRONT HOOD SUPPORT MOUNT RH 29 301-6615 1 FRONT HOOD SUPPORT MOUNT LH 30 301-4631 1 WELDMENT, GRILLE MOUNT LH 31 301-4644 1 WELDMENT, GRILLE MOUNT RH 32 301-4632 1 WELDMENT, UPRIGHT POST LH 33 301-4643 1 WELDMENT, UPRIGHT POST RH 34 301-4633 1 WELDMENT, SIDE PANEL LH 35 301-4645 1 WELDMENT, SIDE PANEL RH 36 300-0342 1 WELDMENT, FIREWALL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0364912

110

ENGINE ENCLOSURE MOUNTING

RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT____________; ENDS WITH S/N: CMWRT__________

8

2

3

9

11 10

7 6 5

14

9

13

12 28

15

21

11

19 8

8 3 11 16

8

1

11 16

18

28

20

27 10

23

8

4 15

29

28

29 22 27

34 33 24

17

36

35 28 8

7

26 37

37 36

02

25

ID0331307

111

ENGINE ENCLOSURE MOUNTING

RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT____________; ENDS WITH S/N: CMWRT__________ REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-0342 1 WELDMENT, FIREWALL 2 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 3 300-0253 2 SHEET, SIDE PANEL REAR SEAT 4 300-0180 1 SHEET, PRE-FILTER MOUNT 5 106-628 2 SCREW (M10-1.50 X 60MM) 6 105-1303 2 WASHER (.406 X 1.312 X .120) 7 106-497 4 FLG SCREW (M10-1.50 X 35MM) 8 106-386 18 FLG LOCKNUT (M8-1.25) 9 300-0238 2 BAR, SPACER 10 106-266 6 FLG NUT (M10-1.50) 11 106-162 14 FLG SCREW (M8-1.25 X 20MM, GD8) 12 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 13 105-1596 6 WASHER (#10 FENDER) 14 107-936 6 WASHER (1/4"ID X 1"OD) 15 106-469 8 FLG SCREW (M12-1.75 X 30MM) 16 106-709 8 FLG LK NUT (M12-1.75) 17 301-4643 1 WELDMENT, UPRIGHT POST RH 18 301-4632 1 WELDMENT, UPRIGHT POST LH 19 301-4631 1 WELDMENT, GRILLE MOUNT LH 20 301-4644 1 WELDMENT, GRILLE MOUNT RH 21 301-4633 1 WELDMENT, SIDE PANEL LH 22 301-4645 1 WELDMENT, SIDE PANEL RH 23 300-0239 1 WELDMENT, FRONT HOOD SUPPORT 24 118-416 2 CLAMP 25 300-0290 1 SHEET, FRONT HOOD SUPPORT MOUNT BASE RH 26 300-0302 1 WELDMENT, FRONT HOOD SUPP MOUNT BASE LH 27 110-737 2 PULL PIN (5/16" X 2") 28 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 29 106-387 4 FLG LOCKNUT (M10-1.50) 33 105-996 2 SCREW (M10-1.50 X 45MM) 34 105-793 2 WASHER (M10) 35 107-194 4 FLG SCREW (M8-1.25 X 50MM) 36 106-877 4 SCREW (M16-2.00 X 25MM) 37 106-355 4 FLG NUT (M16-2.00, 10.9)

REMARKS

IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353 IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353 IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0331307

112

ENGINE ENCLOSURE MOUNTING ENDS WITH S/N_______

8

1

2

9

5

10

7

6 3 5 8

3

35

11 12 22

4

35

11

21 23

18 10

4

11 14

4

10

11 20 10

11

11

10

11

16 25

15 10 13

15 22

14

23

24

10

11 21

12 6

31

19 11 20

32

26

30

29

10 25

24

28 10

17

27

33

6 34

02

ID0312846

113

ENGINE ENCLOSURE MOUNTING ENDS WITH S/N_______ REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-0342 1 WELDMENT, FIREWALL 2 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 3 107-936 6 WASHER (1/4"ID X 1"OD) 4 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 5 105-1303 2 WASHER (.406 X 1.312 X .120) 6 106-497 6 FLG SCREW (M10-1.50 X 35MM) 7 300-0253 2 SHEET, SIDE PANEL REAR SEAT 8 106-628 2 SCREW (M10-1.50 X 60MM) 9 300-0238 2 BAR, SPACER 10 106-386 26 FLG LOCKNUT (M8-1.25) 11 106-162 22 FLG SCREW (M8-1.25 X 20MM, GD8) 12 106-266 6 FLG NUT (M10-1.50) 13 300-0180 1 SHEET, PRE-FILTER MOUNT 14 106-469 8 FLG SCREW (M12-1.75 X 30MM) 15 106-709 8 FLG LK NUT (M12-1.75) 16 300-0258 1 WELDMENT, UPRIGHT POST LH 17 300-0267 1 WELDMENT, UPRIGHT POST RH 18 300-0262 1 WELDMENT, GRILLE MOUNT LH 19 300-0269 1 WELDMENT, GRILLE MOUNT RH 20 300-0308 2 WELDMENT, SIDE PANEL FRONT ADJ PAD 21 300-0266 2 SHEET, SIDE PANEL FRONT LOCATING BASE 22 105-279 2 CARRIAGE BOLT (1/2-NCX3.00") 23 105-021 4 NUT(1/2-NC) 24 300-0255 2 WELDMENT, UPRIGHT BASE 25 110-737 4 PULL PIN (5/16" X 2") 26 300-0239 1 WELDMENT, FRONT HOOD SUPPORT 27 300-0302 1 WELDMENT, FRONT HOOD SUPP MOUNT BASE LH 28 300-0290 1 SHEET, FRONT HOOD SUPPORT MOUNT BASE RH 29 118-416 2 CLAMP 30 105-996 2 SCREW (M10-1.50 X 45MM) 31 105-793 2 WASHER (M10) 32 107-194 4 FLG SCREW (M8-1.25 X 50MM) 33 106-355 4 FLG NUT (M16-2.00, 10.9) 34 106-877 4 SCREW (M16-2.00 X 25MM) 35 105-1596 6 WASHER (#10 FENDER)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0312846

114

CONSOLE

14 27

21

16

10

2

12 1 24

4 4

18

15 9

5

5

8

3

1

8

13

19 6

11 7

23

11 26

20

9 17 22 9

04

25

28

ID0319106

115

CONSOLE REF PART NO. NUMBER

QTY

1 105-1639 2 105-361 3 105-834 4 106-049 5 106-055 6 106-056 7 106-155 8 106-381 9 106-386 10 106-389 11 106-407 12 106-561 13 107-864 14 110-730 15 111-112 16 160-428 17 195-418 18 220-2075 19 300-0310 20 300-0314 21 300-0324 22 301-2867 23 301-2868 24 306-433 25 306-603 26 362-1574 27 362-1685 28 506-021

5 FLG BOLT (M8 - 1.25 X 25MM) 1 JAM NUT (13/16-NF) 4 FLG LOCKNUT (3/8-NC) 4 BOLT (#10-24 X 3/4", PLPS) 4 #10-24 NC NUTSERT 4 EXT STAR WASHER (#10) 3 SCREW (#4-40 X 5/8", PAN) 4 FLG LK SCREW (M8-1.25 X 25MM) 8 FLG LOCKNUT (M8-1.25) 3 WASHER (M8) 4 BOLT (#10-32 X 1/2", SOC SS) 4 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 BOLT (3/8-NC X 1.00", BUT SOC) 1 STEERING WHEEL CAP 3 PLUG (1.00) 1 STEERING WHEEL 4 LOCK WASHER (#10) 1 48 PIN CONTROLLER 1 SHEET, CONSOLE HARNESS MOUNTING BANK 1 SHEET, DIAGNOSTIC CONNECTOR MOUNT 1 WELDMENT, VISOR BACKER 1 PEDISTAL 1 TOP 1 STEERING COLUMN 1 AUDIO ALARM 1 CONSOLE INSULATION 1 VISOR ASSEMBLY 4 NUT (#10-32)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0319106

116

LEFT FENDER

3 4

5 6

13 6

6

6

7 9

7

5 4

13 5 13 13 10

13

5

6

5 13

10 5 11

1 6 7

12 8

2

04

ID0237841

117

LEFT FENDER REF PART NO. NUMBER

QTY

1 309-816 2 117-360 3 306-491 4 309-434 5 107-135 6 107-629 7 107-778 8 106-162 9 362-1456 10 107-801 11 306-795 12 308-897 13 106-163

1 STRAP 1 GRAB HANDLE 1 LEFT FENDER 2 TAB 12 CLIP NUT (M8-1.25) 11 WASHER (M8) 8 SCREW (M8-1.25 X 30MM,BUT SOC) 1 FLG SCREW (M8-1.25 X 20MM, GD8) 1 LEFT OUTSIDE FENDER 2 WASHER (M6) 1 TAB 1 PANEL 11 FLG SCREW (M8-1.25 X 30MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0237841

118

RIGHT FENDER ASSEMBLY RT120Q

17

14

3

10 16 35 36

34

11

1 15

12

4

37 39

8

13 7

23

4

5

24 25 26 27 38

8

3

38 30 6

21

4 8

4

32 19

31 18

20 22

3 4

9 5

01

33

2

ID0733732

119

RIGHT FENDER ASSEMBLY RT120Q

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 30 31 32 33 34 35 36 37 38 39

1 RIGHT FENDER 4 TAB 12 CLIP NUT (M8-1.25) 13 WASHER (M8) 11 FLG SCREW (M8-1.25 X 30MM) 2 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 PANEL 8 SCREW (M8-1.25 X 30MM,BUT SOC) 1 FLG LOCKNUT (M8-1.25) 3 SWITCH ACTUATOR GUARD 4 WASHER (M6, BLK) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 2 FLG LOCKNUT (M6-1.00) 1 STRAP 1 GRAB HANDLE 3 SWITCH GASKET 1 ROCKER SWITCH (SPDT) 2 POP RIVET (3/16" X 1/2") 2 WASHER (.191") 1 RELAY MOUNT BRACKET 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 1 5,000 PSI GAUGE 1 GAUGE TENSION STRAP 2 SCREW #10-24 X 3", RD SLT, ZP 1 STREET ELBOW(04NF-04NF90) 1 Duplicate CONNECTOR (04N-04O) 1 ABRASION SLEEVE (1" X 52") 0 MICRO RELAY BASE 2 MICRO RELAY (SPDT) 1 RIGHT OUTSIDE FENDER 1 ELECTRONIC THROTTLE 1 KNOB (1/4-NC, ORANGE) 2 SCREW (M6-1.00 X 35MM, BUT SOC) 2 CLIP NUT (M6-1.00) 1 HOSE (04OFX90S-82"-4000) 1 THROTTLE JUMPER HARNESS

362-1812 309-434 107-135 107-629 106-163 106-162 308-897 107-778 106-386 110-854 107-801 107-312 106-385 309-816 117-360 165-817 217-762 110-527 106-205 301-5314 106-724 106-387 213-419 301-0880 107-824 149-896 154-339 117-218 217-194 217-710 362-1457 195-2361 111-064 105-1179 106-574 150-3158 215-2692

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0733732

120

BACK PANEL

1

4

2

5 6

5 8

7

3 6

9 19

15 14 17 16 18

13

11 10

2 2

12 1

03

ID0237851

121

BACK PANEL REF PART NO. NUMBER

QTY

1 105-1549 2 107-801 3 106-574 4 307-644 5 107-580 6 107-358 7 322-871 8 107-744 9 362-823 10 106-163 11 107-135 12 106-162 13 309-434 14 110-854 15 217-789 16 217-892 17 110-641 18 110-560 19 362-1234

7 9 5 1 6 6 1 6 1 2 4 2 2 1 1 1 1 2 1

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 20MM) WASHER (M6) CLIP NUT (M6-1.00) COVER SCREW (M4-0.70 X 16MM,BUT SOC) WELLNUT (M4-0.7 X 12.67MM LG) TDM COVER WASHER (M6) COVER FLG SCREW (M8-1.25 X 30MM) CLIP NUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM, GD8) TAB SWITCH ACTUATOR GUARD ROCKER SWITCH POTENTIOMETER - AUTOCROWD KNOB (1/8", BLK) POP RIVET (3/16" X 1/2", ALUM) REAR PANEL W/O AC DUCT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0237851

122

PARKING BRAKE

5

8

9

10

2

7

6

11 12 14 4

3

1 3

16 5 15

3 14

03

13

ID0320397

123

PARKING BRAKE REF PART NO. NUMBER

QTY

1 309-383 2 160-744 3 106-386 4 106-162 5 106-991 6 110-469 7 309-413 8 105-680 9 309-412 10 215-1905 11 106-715 12 106-328 13 105-508 14 194-184 15 110-150 16 110-373

1 PARK BRAKE BRACKET 1 PARKING BRAKE LEVER 11 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 5 FLG LK SCREW (M8-1.25 X 20MM) 1 GRIP (7/8", ORANGE) 1 ACTUATOR BRACKET 2 NUT (M4, W/LK WSHR) 1 SWITCH BRACKET 1 PLUNGER SWITCH 2 SCREW (M4-0.70 X 12MM, SOC) 2 SCREW (M8-1.25 X 40MM) 1 COTTER PIN (3/32" X 1") 1 BRAKE CABLE 1 CLEVIS PIN (5/16" X 1") 1 BOLT-ON CLAMP (13/16")

DESCRIPTION

REMARKS

MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER

SEE NOT SHOWN, MOUNT TO 160-744 USING PIN THAT IS PART OF LEVER

NOT SHOWN:

USE BRAKE CABLE 194-183 FOR RT100

FOOTNOTES:

NOTE:

03

ID0320397

124

FUEL TANK 23

12

20

17 14

16

8

21

28 27 24

11

12 15 18

13

12

4 1 19 9 25

3

22 7 6

9 7

6

2 26

2

10

10

24 SEE F/N 2

06

7 5 ID0287928

125

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-047 1 LOCKNUT (3/8 NC, GR A, PRV TQ) 2 105-078 3 NUT (1/4-NC) 3 105-1221 8 FLG SCREW (M5-.80 X 16MM, THD FRM) 4 105-1742 1 CONNECTOR, 06N-08 COMP 5 105-229 1 BOLT (1/2-NC X 2") 6 105-831 3 FLG LK BOLT (1/2-NC X 1-1/2") 7 105-884 4 WASHER (1/2") 8 106-029 1 BOLT (3/8-NC X 3/4", BUT, SOC) 9 106-198 4 FLG LOCKNUT (1/2-NC, GR G) 10 106-701 2 WASHER, FLAT, 1/4 ID, NYLON 11 110-126 1 BOLT-ON CLAMP (1/2") 12 110-249 3 WORM CLAMP (1/4" TO 5/8") 13 111-002 2 LIFT-OFF HINGE (OFF-SET) 14 116-108 51 BULK HOSE (5/16", SOLD PER 1") 15 116-325 1 GROMMET (.362") 16 117-558 1 LATCH, ADJUST LEVER (LOCKING) 17 117-671 1 ABRASION SLEEVE (1" X 12") 18 118-096 1 BULK FUEL TUBING (1/4",PER FT) 19 150-1845 1 TUBE, NYLON FUEL PICKUP 20 150-1847 1 S/O COUPLER (06N-08H90) 21 156-269 1 S/O COUPLER (04H-05H90) 22 194-505 1 FUEL PICKUP 23 215-1368 1 FUEL SENDER (3 WIRE) 24 300-9663 1 FUEL TANK 25 300-9737 1 LEFT COVER 26 301-0786 1 PROP ROD 27 303-4798 1 SENDER MOUNT 28 501-343 10 BOLT (#10-24 X 1/2", SOC)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE ANTI SEIZE ON SCREWS; SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SCREWS AND GASKET ARE INCLUDED IN 215-1368 FUEL SENDER. P/N 500-3635 KIT, FUEL SENDER HARDWARE CONSISTS OF SCREWS AND 105-2018 FUEL SENDER GASKET. 2. 152-150 PLUG (16S, MAG) INCLUDED WITH TANK WELDMENT

NOTE:

06

ID0287928

126

16

SEAT MOUNT

15 14 35

24

13

12 11 25 23 2

7

18 17 19

8

22

9 27

10

26

34

21 20

6

29 4

3 1

5

31 30 02

33

32

ID0315316

127

SEAT MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-8537 1 SEAT BASE 2 106-992 10 FLG LK SCREW (M8-1.25 X 25MM) 3 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 4 107-135 9 CLIP NUT (M8-1.25) 5 106-386 4 FLG LOCKNUT (M8-1.25) 6 117-816 1 COMPRESSION SPRING 7 308-879 1 SEAT SWIVEL 8 106-121 1 STUD BOLT (3/8-NC X 1-1/2") 9 106-559 1 SCREW (M12-1.75 X 25MM) 10 110-383 1 KNOB (3/8-NC, BLACK) 11 117-301 1 SWIVEL DISK 12 179-382 1 SHIM 13 300-0300 1 WELDMENT, SEAT DECK W/ROTARY POTS 14 106-522 1 THRUST WASHER 15 107-606 1 TANG WASHER 16 107-528 1 SLOTTED NUT 17 105-095 1 WASHER (1/4") 18 308-895 1 LEVER 19 107-582 1 SHLD BOLT(3/8" X 1/4",5/16-NC) 20 106-986 1 FLG LK SCREW (M6-1.00 X 12MM) 21 106-385 1 FLG LOCKNUT (M6-1.00) 22 115-645 1 COMPRESSION SPRING 23 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 24 106-387 2 FLG LOCKNUT (M10-1.50) 25 106-168 2 FLG LK BOLT (1/4-NC X 3/4") 26 110-178 1 PLUG (7/8") 27 300-0313 1 SHEET, ECU COVER 29 300-0205 1 SHEET, ECU MOUNT 30 300-0312 2 BAR, ECU STANDOFF 31 106-893 4 SCREW (M6-1.00 X 55MM) 32 106-388 4 WASHER (M6) 33 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 34 106-551 2 CLIP NUT (M8-1.25) 35 115-069 2 GROMMET (3/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0315316

128

ROPS

7

9

8 9

2

8

97 6 13 19

18

3

16 17

15

12 10

5 5

20

4 10 14

11

1

06

ID0252093

129

ROPS REF PART NO. NUMBER

QTY

1 327-817 2 118-300 3 324-396 4 327-634 5 116-421 6 115-038 7 159-958 8 159-936 9 159-976 10 106-393 11 106-162 12 106-459 13 195-611 14 106-665 15 106-386 16 105-095 17 107-193 18 324-921 19 110-348 20 250-063

1 ROPS 1 HEADLINER 1 BRACKET 2 BACKUP 12 BULK EDGE (1/8", SOLD PER FT) 2 RETAINER 4 PLUG (3/4") 4 PLUG (5/8") 12 PLUG (1/4") 16 WASHER (M20) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 8 SCREW (M20-2.50 X 70MM, 10.9) 2 BOLT (1/2-NC X 1-1/4",CSK SOC) 6 LOCKNUT (M20-2.50, 10.9) 4 FLG LOCKNUT (M8-1.25) 4 WASHER (1/4") 4 SCREW (M6-1.00 X 16MM,BUT SOC) 1 COVER, PLASTIC 3 POP RIVET (3/16" X .664") 1 MANUAL COMPARTMENT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

TORQUE NUT TO 250 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 12" REQUIRED, CUT INTO TWO 6" PIECES & PLACE WHERE INDICATED BY GRAPHICS. 2. THIS ROPS IS USED WHEN A 46" HYDRA-WHEEL IS MOUNTED.

NOTE:

06

ID0252093

130

CANOPY & LIGHT KIT

4

3

8

7 1

8

13 8 1 11

3 8

1 1 11

1

2

5

1 12 10

6 12

8 3

1

1 8

9 10

14

1

4 8

01

13

3

ID0327295

131

CANOPY & LIGHT KIT REF PART NO. NUMBER

QTY

DESCRIPTION

350-1402 ASSY, RT LIGHT KIT W/BLACK BROW CANOPY 1. 105-1672 16 SCREW (1/4" - 14 x 1-1/4" SLF DRL, BLK) 2. 215-041 1 FLASHER 3. 217-288 4 WORK LIGHT (100FO) 4. 217-287 4 WARNING LIGHT 5. 362-1704 1 PANEL, REAR ROPS BROW (BLACK) 6. 308-894 1 OVERHEAD CONSOLE 7. 362-1703 1 PANEL, FRONT ROPS BROW (BLACK) 8. 107-405 32 CLIP NUT (6-32) 9. 217-762 1 ROCKER SWITCH (SPDT) 10. 165-817 2 SWITCH GASKET 11. 115-349 2 GROMMET (1/2") 12. 110-854 2 SWITCH ACTUATOR GUARD 13. 318-661 2 STRAP 14. 214-912 1 DPST ON-OFF ROCKER SWITCH

REMARKS

INCLUDES REF #'S 1-14

DRILL TWO 23/32" HOLES ON DIMPLES

NOT SHOWN:

362-823 COVER 110-030 CABLE TIE (1/16" TO 4") 273-197 OVERHEAD CONSOLE 215-2104 MOUNTING CLIP 215-1678 CONNECTOR MOUNT FOOTNOTES:

NOTE:

01

ID0327295

132

NOTES:

ID0134963

133

CONTROL COMPONENTS

134

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

135

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

136

CONSOLE DASH 14

13 20

13

17 6 9 16 7

11

11

9

9

19 3

18

5

1 5

4

7

7 12

2

15

5

10

4 8 15

21

03

ID0282439

137

CONSOLE DASH REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-048 4 LOCKNUT (#10-24) 2 106-386 2 FLG LOCKNUT (M8-1.25) 3 106-408 4 BOLT (#10-24 X 1-1/4",SOC,GD8) 4 106-640 14 SCREW (M6-1.00 X 20MM,BUT SOC) 5 107-744 18 WASHER (M6) 6 107-801 4 WASHER (M6) 7 107-871 10 WELLNUT (M6-1.00 X 20.35MM LG) 8 110-560 2 POP RIVET (3/16" X 1/2", ALUM) 9 110-854 4 SWITCH ACTUATOR GUARD 10 214-301 1 ACCESSORY SOCKET 11 215-1590 2 ROCKER SWITCH (DPDT) ON-ON-ON 12 215-2013 1 IGNITION SWITCH 13 217-817 2 ROCKER SWITCH (SEALED) 14 220-2704 1 PV485 DISPLAY 15 301-2307 2 ACCESS PANEL 16 306-607 2 HORN BUTTON 17 306-608 2 BUTTON COVER 18 362-1502 1 CONSOLE 19 362-1651 1 SHROUD ASSEMBLY 20 362-1710 1 PANEL, CONSOLE DISPLAY 21 362-1716 1 PANEL, TILT STEERING DOOR

REMARKS

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0282439

138

FOOT CONTROL 13 1

3

8 10 6

4 11 8

2

1 3

12 7

5 9

01

ID0283269

139

FOOT CONTROL REF PART NO. NUMBER

QTY

1 105-079 2 105-245 3 105-865 4 106-079 5 106-385 6 106-848 7 106-992 8 107-092 9 107-135 10 107-769 11 215-1748 12 323-921 13 324-554

2 LOCK WASHER (1/4) 1 SCREW (M10-1.50 X 25MM) 2 BOLT (1/4-NC X 3/4", GD8) 1 SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 25MM) 3 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (.254") 3 CLIP NUT (M8-1.25) 2 JAM NUT (M10-1.50) 1 SINGLE AXIS 12V FOOT CONTROL 1 CRUISE FOOT CONTROL BASE 1 PEDAL

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0283269

140

SEAT & ARMS

1

2 3 4 5

2 4

22

12

25

13

14 6

20 27

26

24 17

21 19

23 22

23 11 18

7

8

16

23

5

3

24

28

23 9 11

16 15

10

11 10

03

ID0283330

141

SEAT & ARMS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 SEAT 1 SEAT BELT SET W/5.75" TONGUE 2 SCREW (M12-1.75 X 40MM, 8.8) 2 WASHER (M12) 2 BUSHING (.562" X 1" X .590") 4 CUP WASHER (5/16") 2 SEAT BELT TETHER 2 LOCKNUT (M12-1.75, NLK) 2 SCREW (M12-1.75 X 30MM) 4 LOCKNUT (5/16-NC) 12 WASHER (5/16") 1 SEAT SWITCH 2 FLG LK BOLT (1/4-NC X 3/4") 1 LEFT CONTROL ARM 1 RIGHT CONTROL ARM 4 ROUND PLASTIC CAP ,3.5" 8 FLG SCREW (M10-1.50 X 25MM) 8 FLG LOCKNUT (M10-1.50) 2 ROTARY HALL EFFECT POT 2 KNOB 2" 4 SCREW (#6-32 X 1/2" PLPS SS) 2 KNOB (3/8-NC, BLACK) 4 CARRIAGE BOLT (3/8-NC X 1") 2 LOCKNUT (3/8-NC) 2 ARM REST 4 FLG SCREW (1/4-NC X 3/4") 2 ARM BRACKET 2 BOLT-ON CLAMP (.625")

117-429 117-924 106-333 106-391 184-252 105-267 115-430 106-031 105-273 105-089 105-117 215-1894 106-168 301-3019 301-3199 105-1444 106-724 106-387 215-1842 215-1852 106-367 110-383 105-600 105-047 117-314 106-159 301-3024 110-259

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0283330

142

NOTES:

ID0134963

RT120 Quad T4i Deutz® TCD 3.6L4

Parts Manual

Issue 14, volume 2 of 2

053-2689

143

HYDRAULICS

144

See loose-leaf schematic included with this manual.

145

HYDRAULIC SCHEMATIC

RT120 QUAD TRACK ENDING SN CMWRT120QHD0000025 REF. #

QTY

COMPONENT

0 1 2 3

1 1 1 1

Deutz Frame Tilt/Rear Steer Valve High/Low and Axle Lock Manifold Backfill Blade Valve

4

1

Ground Drive Motor

5 6

1 1

Auxiliary Main Relief Valve Priority Valve

7

2

Attachment and Ground Drive Pumps (Tandem)

8 9 10 11 12

1

Steering Valve

1 1 1

Return Manifold Check Valve (Cooler Bypass) Oil Filter

13

1

Auxiliary Pump

14 15 16 17

3 1 1 2

Backfill Blade Tilt & Frame Tilt Cylinders Aux. System Pressure Gauge Backfill Blade Lift Cylinder Backfill Blade Swing Cylinder

18

1

Hydraulic Reservoir

19

1

Oil Cooler

TEST PORTS T1 T2 T3 T4 T5 T6 T7 T8

REF. NOTES 1 1 1 1 1 1 1 2

T9

0

T10

1

REFERENCES Return Test Port Ground Drive Reverse Test Port Ground Drive Charge Test Port Ground Drive Forward Test Port Attachment Reverse Test Port Attachment Charge Test Port Attachment Forward Test Port Aux. System and Steering Gauge Ground Drive Motor, Max Displacement Servo Piston Ground Drive Motor, Proportional Valve Output

NOTES 2300 rpm (Rated Speed)

High Speed: 2.56 cir (42cc) Low Speed: 9.76 cir (160cc) 3300 psi (227 bar) 3000 psi (207 bar); see T8 Attachment Pump: 46 gpm (173 L/min) Flow; 4.76in3 (78 cc) Displacement/Rev; see T5 & T7 Attachment Charge Pump: 9.5 gpm (36 L/min) Flow; 1.03in3 (17 cc) Displacement/Rev; see T6 Ground Drive Pump: 46 gpm (173 L/min) Flow; 4.76in3 (78 cc) Displacement/Rev; see T2 & T4 Ground Drive Charge Pump: 9.5 gpm (36 L/min) Flow; 1.03in3 (17 cc) Displacement/Rev; see T3

see T1 25 psi (1.7 bar) Beta 10 = 75 Filter with 25 psi (1.7 bar) Bypass 13.5 gpm (51 L/min) flow; 1.37in3 (22.4 cc) Displacement/Rev; see T8 5000 psi (345 bar)

21 gal (80 L) tank capacity; 25 gal (95 L) system capacity

NOTES 40-75 psi (2.7-5.1 bar) 6050-6250 psi (417-430 bar) 400-475 psi (28-33 bar) 6050-6250 psi (417-430 bar) 6050-6250 psi (417-430 bar) 400-475 psi (28-33 bar) 6050-6250 psi (417-430 bar)

Approx. Ref., Low- 0 psi; Medium- 205 psi; Hi- 420 psi

NOTES: 1 2

02

High Engine Idle with Hydraulic oil at 130°F With Backfill Blade Held Over Relief, Gauge Should Read 2950-3150 psi (210-214 bar); with Steering Held Over Relief, Gauge Should Read 2950-3200 psi (203-220 bar)

ID0324690

146

See loose-leaf schematic included with this manual.

147

HYDRAULIC SCHEMATIC

RT120 QUAD TRACK BEGINNING SN CMWRT120QHD0000026 REF. #

QTY

COMPONENT

0 1 2 3

1 1 1 1

Deutz Frame Tilt/Rear Steer Valve High/Low and Axle Lock Manifold Backfill Blade Valve

4

1

Ground Drive Motor

5 6

1 1

Auxiliary Main Relief Valve Priority Valve

7

2

Attachment and Ground Drive Pumps (Tandem)

8 9 10 11 12

1

Steering Valve

1 1 1

Return Manifold Check Valve (Cooler Bypass) Oil Filter

13

1

Auxiliary Pump

14 15 16 17

3 1 1 2

Backfill Blade Tilt & Frame Tilt Cylinders Aux. System Pressure Gauge Backfill Blade Lift Cylinder Backfill Blade Swing Cylinder

18

1

Hydraulic Reservoir

19

1

Oil Cooler

TEST PORTS T1 T2 T3 T4 T5 T6 T7 T8

REF. NOTES 1 1 1 1 1 1 1 2

T9

0

T10

1

REFERENCES Return Test Port Ground Drive Reverse Test Port Ground Drive Charge Test Port Ground Drive Forward Test Port Attachment Reverse Test Port Attachment Charge Test Port Attachment Forward Test Port Aux. System and Steering Gauge Ground Drive Motor, Max Displacement Servo Piston Ground Drive Motor, Proportional Valve Output

NOTES 2300 rpm (Rated Speed)

High Speed: 2.56 cir (42cc) Low Speed: 9.76 cir (160cc) 3000 psi (207 bar) 3000 psi (207 bar); see T8 Attachment Pump: 44 gpm (166 L/min) Flow; 4.58in3 (75 cc) Displacement/Rev; see T5 & T7 Attachment Charge Pump: 11.5 gpm (43 L/min) Flow; 1.20in3 (20 cc) Displacement/Rev; see T6 Ground Drive Pump: 46 gpm (173 L/min) Flow; 4.76in3 (78 cc) Displacement/Rev; see T2 & T4 Ground Drive Charge Pump: 9.5 gpm (36 L/min) Flow; 1.03in3 (17 cc) Displacement/Rev; see T3

see T1 25 psi (1.7 bar) Beta 10 = 75 Filter with 25 psi (1.7 bar) Bypass 13.5 gpm (51 L/min) flow; 1.37in3 (22.4 cc) Displacement/Rev; see T8 5000 psi (345 bar)

21 gal (80 L) tank capacity; 25 gal (95 L) system capacity

NOTES 40-75 psi (2.7-5.1 bar) 4700-5100 psi (325-355 bar) 375-450 psi (26-31 bar) 6050-6250 psi (417-430 bar) 4800-5200 psi (330-360 bar) 375-450 psi (26-31 bar) 6200-6600 psi (430-455 bar)

Approx. Ref., Low- 0 psi; Medium- 205 psi; Hi- 420 psi

NOTES: 1 2

02

High Engine Idle with Hydraulic oil at 130°F With Backfill Blade Held Over Relief, Gauge Should Read 2900-3050 psi (200-210 bar); with Steering Held Over Relief, Gauge Should Read 2900-3050 psi (200-210 bar)

ID0326503

148

BFB VALVE PLUMBING

TO RT. STEER/TILT VALVE

4

1

7 6

TO MANIFOLD 9

9 2

8 3 5 22 12

4

18

11 10

14

16

21

17 20

13

19

15 TO TEE ON RESERVOIR TO AUX. PUMP

TO P.S. MOTOR LOAD SENSE

TO RELIEF VALVE TO BFB VALVE TO P.S. MOTOR INLET TO AUX. PRESSURE GAGE 01

ID0325545

149

BFB VALVE PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

DESCRIPTION

REMARKS

150-3153 1 HYDRAULIC VALVE, 3 SPOOL 105-292 3 SCREW (M8-1.25 X 75MM) 106-386 3 FLG LOCKNUT (M8-1.25) 154-298 2 CONNECTOR (10S-10O90) 154-362 1 S/O COUPLER (10S-12H90) 149-851 1 HYDRAULIC LINE (-10) 157-040 1 O-RING (016 D90) 116-636 40 BULK HOSE (3/4", SOLD PER FT) 111-011 2 WORM CLAMP (1" TO 1-3/4") 157-322 1 HYDRAULIC LINE (-10) 154-464 1 CONNECTOR (10O-10O) 515-139 1 HOSE (10OFX45-36"-3000) 150-2362 1 PRIORITY VALVE 309-817 1 SPACER PLATE 107-054 2 SCREW (M6-1.00 X 90MM) 106-385 2 FLG LOCKNUT (M6-1.00) 154-222 1 CONNECTOR (06O-08S) 154-301 1 CONNECTOR (10S-10O) 153-787 1 ELBOW (10S-10O-10O) 154-488 1 UN RUN TEE (10OFX-10O-10O) 154-278 1 CONNECTOR (04S-04O) 154-252 1 CONNECTOR (04S-04O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0325545

150

BFB CYLINDER PLUMBING 1

12

3

17

15

4

14

3 10

2 6 8

36

7 2

11

5

9 17

16

13

22 26

25

21 20

34 39

18

38

23 24

37 28

19

25

30

29

41

27 26 33

38

41

35 40

32 31

34

ROD END LIFT CYL. BARREL END TILT CYL.

30 BARREL END SWING CYL'S. 29

ROD END TILT CYL. 06

ROD END SWING CYL'S. BARREL END LIFT CYL. ID0241941

151

BFB CYLINDER PLUMBING REF PART NO. NUMBER

QTY

1 150-3153 2 154-261 3 154-374 4 153-968 5 153-967 6 514-294 7 154-222 8 153-074 9 153-074 10 515-137 11 515-137 12 116-259 13 115-920 14 117-691 15 110-332 16 110-333 17 105-003 18 307-416 19 106-386 20 106-327 21 154-355 22 154-229 23 154-344 24 154-326 25 154-738 26 515-586 27 117-328 28 117-409 29 154-921 30 153-973 31 110-866 32 110-958 33 105-818 34 154-252 35 154-278 36 154-293 37 154-316 38 117-672 39 515-310 40 515-310 41 154-342 42 150-3170

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 2 1 1 1 1 1 1 2 2 4 1 1 1 1 2 1 1 2 1

DESCRIPTION

HYDRAULIC VALVE, 3 SPOOL CONNECTOR (04O-08S) CONN (04O-08S, .062 ORF) HOSE (04OFX90S-82"-5000) HOSE (04OFX90S-90"-5000) CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) HOSE (06OFX90M-88"-3000) HOSE (06OFX90M-88"-3000) HOSE (04OFX90-90"-3000) HOSE (04OFX90-90"-3000) BULK EDGE (1/2", SOLD PER 1") ABRASION SLEEVE (2.38" X 70"") ABRASION SLEEVE (1.25" X 68") BOLT-ON CLAMP (1-5/8") BOLT-ON CLAMP (1") FLG LOCKNUT (5/16-NC) BK BRACKET FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 30MM) BK CONNECTOR (04O-04O90BK) BK CONNECTOR (06O-06O90BK) UN RUN TEE (06OFX-06O-06O) CAP (06OF) HOSE (06OFX90-34"-3000) HOSE (06OFX90-21"-3000) ABRASION SLEEVE (1.00" X 18"") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX-54"-3000-AR) HOSE (04OFX45-54"-3000-AR) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) BRANCH TEE (04S-04O-04O) RUN TEE (04S-04O-04O) ABRASION SLEEVE (1.00" X 20"") HOSE (04OFX45-22"-5000) HOSE (04OFX45-22"-5000) CONNECTOR (06S-06O90) CYL (3.0 X 1.75 X 7.50, SP)

REMARKS

SEE FOOTNOTE 1, USE SEAL REPAIR KIT 190-2285

NOT SHOWN:

FOOTNOTES:

1. BFB CYLINDER GUARD KIT, 191-285, CAN BE INSTALLED ON THIS CYLINDER. (KIT NOT SHOWN)

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0241941

152

PUMP MOUNT

5

11 9 7

12

10 8 3

4

2 1

6

02

ID0278407

153

PUMP MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

4 BOLT (1/2-NC X 1-3/4") 3 LOCK WASHER (1/2") 4 WASHER 2 WASHER (5/8") 2 FLG BOLT (5/8-NC X 4") 2 FLG LOCKNUT (5/8-NC) 6 BOLT (5/16-NC X 3/4") 12 FLG LK SCREW (M10-1.50 X 30MM) 6 BEVELED WASHER (M8) 2 SHOCK MOUNT 1 COUPLER, PUMP 1 PUMP MOUNT

105-066 105-070 105-244 105-416 105-993 105-994 106-009 106-383 107-505 116-151 160-1024 307-330

DESCRIPTION

REMARKS

USE LOCTITE 242, TORQUE TO 30FT-LBS

INSTALL WITH 256-648 GREASE ON SPLINES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0278407

154

PUMP SUPPORT

8 4

10

2

11

12 5

9

7

11 3

6 1

07

10

10

ID0330537

155

PUMP SUPPORT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 PUMP SUPPORT 1 LEFT BRACKET 1 RIGHT BRACKET 1 REAR PUMP SUPPORT 2 SHOCK MOUNT 2 FLG LOCKNUT (5/8-NC, GR G) 2 WASHER (5/8"ID, 2-1/4"OD, 1/4"TH) 2 BOLT (5/8-NC X 4") 4 FLG LK SCR (M12-1.75X35MM,SER) 8 FLG LK NUT (M12-1.75) 3 SCREW (M16-2.00 X 150MM, 10.9) 4 FLG SCREW (M12-1.75 X 40MM)

301-1359 301-6232 301-6233 301-8398 116-151 105-994 105-416 105-407 106-632 106-709 107-337 107-565

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1

TORQUE TO 189 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN 301-1359 AND 301-8398 TO PUMP BEFORE TIGHTENING 301-6232 AND 301-6233 2. TIGHTEN 301-6232 AND 301-6233 TO FRAME BEFORE TIGHTENING TO 301-1359

NOTE:

07

ID0330537

156

PUMP FITTINGS

ENDS WITH S/N CMWRT120QHD0000025

15

15

10

15

11 6

4

6 13 18

3

14

16

14 2

17 12

15

5 8

10 15

9

17

7 4 16

12 1

3

02

ID0314792

157

PUMP FITTINGS

ENDS WITH S/N CMWRT120QHD0000025 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 CONNECTOR (-06O-06OFX45) 1 S/O COUPLER (12S-16H90-10O) 2 S/O BR TEE (16S-16H-16H150) 2 CONNECTOR (04O-06SF-06OF) 1 PUMP ASSEMBLY, H1 78CC + H1 78CC 2 CONNECTOR (04O-06S) 1 CONNECTOR (06S-06O) 1 CONNECTOR (04O-06S45) 1 CONNECTOR (04S-04O90) 2 UNION (04O-04OFX90) 1 UN BR TEE (04OFX-04O-04O) 4 CONNECTOR (16O-16FL90) 1 CONNECTOR (06S-06O LG) 2 QDC ADAPTER (02-06S) 5 QDC ADAPTER (02-040F) 2 CHECK VALVE (06S-06O) 4 SPLIT FLANGE (16SFL, M12) 1 S/O COUPLER (12S-16H90-06SF)

150-1518 150-1848 150-2370 150-3135 150-3577 154-220 154-221 154-250 154-252 154-255 154-379 154-404 156-174 159-147 159-156 159-381 159-449 514-062

DESCRIPTION

REMARKS

USE EDC KIT 500-2346 WITH 12V DEUTSCH CONNECTOR.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0314792

158

PUMP FITTINGS

BEGINS WITH S/N CMWRT120QED0000026

6 12 16 14 4

9

15

19

16 5 14

17 13 15

3 10

16 8

7

16

12 11

2

4 18

17 1

3 18

12

12

04

ID0323468

159

PUMP FITTINGS

BEGINS WITH S/N CMWRT120QED0000026 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9* 10 11 12 13 14 15 16 17 18 19

1 CONNECTOR (-06O-06OFX45) 1 S/O COUPLER (12S-16H90-10O) 2 S/O BR TEE (16S-16H-16H150) 2 CONNECTOR (04O-06SF-06OF) 1 PUMP ASSEMBLY, H1 78CC + S90 1 CONNECTOR (16O-16OFX45) 1 CONNECTOR (06S-06O) 2 CONNECTOR (04O-06S90) 1 BRANCH TEE (06S-04O-04O) 1 REDUCER NUT (10OF) 1 REDUCER STEM (08O) 4 CONNECTOR (16O-16FL90) 1 CONNECTOR (06S-06O LG) 2 SPLIT FLANGE (16SFL) 2 QDC ADAPTER (02-06S) 5 QDC ADAPTER (02-040F) 2 CHECK VALVE (06S-06O) 2 SPLIT FLANGE (16SFL, M12) 1 S/O COUPLER (12S-16H90-06SF)

150-1518 150-1848 150-2370 150-3135 150-3889 153-249 154-221 154-226 154-230 154-310 154-312 154-404 156-174 159-077 159-147 159-156 159-381 159-449 514-062

DESCRIPTION

REMARKS

FRONT PUMP-150-1829/ REAR PUMP 150-3893

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0323468

160

HYDROSTATIC PUMP TANK PLUMBING

7 3 4

5 TO FITTING ON OFF WORK PORT ON PUMP (SEE "PUMP FITTINGS") TO FITTING ON HYDRAULIC TANK

6

2

1

01

8

ID0338817

161

HYDROSTATIC PUMP TANK PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

150-3102 154-309 154-310 154-324 154-451 154-488 154-737 316-822

DESCRIPTION

REMARKS

HOSE (10OFX90-40"-3000) BK CONNECTOR (10O-10OBK) REDUCER NUT (10OF) CAP (10OF) REDUCER STEM (060) UN RUN TEE (10OFX-10O-10O) HOSE (06OFX90-17"-3000) RETURN BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0338817

162

DIFF LOCK HYDRAULICS

RT120Q BEGINS WITH S/N: DWPR120QKL0000267

3

1

2

5 11

4 6 8

12

13 9

FROM PUMP CHARGE PORT

14

10

TO TANK

8

7

REAR AXLE

17 16

15

FRONT AXLE

01

ID0584025

163

DIFF LOCK HYDRAULICS

RT120Q BEGINS WITH S/N: DWPR120QKL0000267 REF PART NO. NUMBER

1 157-246 2 306-885 3 106-385 4 106-566 5 154-383 6 154-316 7 154-220 8 515-744 9 117-611 10 154-296 11 154-278 12 515-331 13 154-411 14 153-316 15 117-218 16 515-075 17 154-226

QTY

DESCRIPTION

REMARKS

1 MANIFOLD (2-SP) 2 MOUNT PLATE 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 70MM) 1 PLUG (04S) 1 RUN TEE (04S-04O-04O) 1 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-28"-3000) 1 ABRASION SLEEVE (1.00" X 22") 1 CAP (04OF) 1 CONNECTOR (04S-04O) 1 HOSE (04OFX45-22"-3000-AR) 1 CONNECTOR (04S-06O) 1 HOSE (06OFX90S-25"-3000) 1 ABRASION SLEEVE (1" X 52") 1 HOSE (04OFX90S-82"-3000) 1 CONNECTOR (04O-06S90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF 0-RINGS.

01

ID0584025

164

DIFF LOCK HYDRAULICS

RT120Q BEGINS WITH S/N CMWRT120QED0000026, ENDS WITH S/N: DWPR120QKL0000266

3 2

1 5 4

6 FROM PUMP CHARGE PORT

6 8 12

11 10 16

18

REAR AXLE

TO TANK

9 7 TO GROUND DRIVE MOTOR PILOT SUPPLY

17 RETURN FROM STEER/TILT VALVE

15 14

13

FRONT AXLE

03

ID0325844

165

DIFF LOCK HYDRAULICS

RT120Q BEGINS WITH S/N CMWRT120QED0000026, ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

QTY

1 157-246 2 306-885 3 106-385 4 106-566 5 154-383 6 154-316 7 154-220 8 515-744 9 515-249 10 154-411 11 154-344 12 515-331 13 117-218 14 515-075 15 154-226 16 117-611 17 153-320 18 153-316

1 MANIFOLD (2-SP) 2 MOUNT PLATE 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 70MM) 1 PLUG (04S) 2 RUN TEE (04S-04O-04O) 1 CONNECTOR (04O-06S) 1 HOSE (04OFX90S-28"-3000) 1 HOSE (04OFX-26"-3000) 1 CONNECTOR (04S-06O) 1 UN RUN TEE (06OFX-06O-06O) 1 HOSE (04OFX45-22"-3000-AR) 1 ABRASION SLEEVE (1" X 52") 1 HOSE (04OFX90S-82"-3000) 1 CONNECTOR (04O-06S90) 1 ABRASION SLEEVE (1.00" X 22") 1 HOSE (06OFX90L-17"-3000) 1 HOSE (06OFX90S-25"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

03

ID0325844

166

DIFF LOCK HYDRAULICS

RT115 QUAD / RT120Q ENDS WITH S/N CMWRT120QHD0000025

3

2 2 1 5

4

6 12

6

FROM PUMP CHARGE PORT

10 11 16

17

REAR AXLE TO TANK

9 8

7 18 RETURN FROM STEER/TILT VALVE

13

TO GROUND DRIVE MOTOR PILOT SUPPLY

FRONT AXLE 14 15

03

ID0240662

167

DIFF LOCK HYDRAULICS

RT115 QUAD / RT120Q ENDS WITH S/N CMWRT120QHD0000025 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

157-246 306-885 106-385 106-566 154-383 154-316 154-220 515-744 515-249 154-411 154-344 515-249 117-218 515-075 154-226 117-611 157-909 153-320

QTY

1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

MANIFOLD (2-SP) MOUNT PLATE FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 70MM) PLUG (04S) RUN TEE (04S-04O-04O) CONNECTOR (04O-06S) HOSE (04OFX90S-28"-3000) HOSE (04OFX-26"-3000) CONNECTOR (04S-06O) UN RUN TEE (06OFX-06O-06O) HOSE (04OFX-26"-3000) ABRASION SLEEVE (1" X 52") HOSE (04OFX90S-82"-3000) CONNECTOR (04O-06S90) ABRASION SLEEVE (1.00" X 22") HOSE (06OFX-28"-3000) HOSE (06OFX90L-17"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

03

ID0240662

168

CASE DRAIN

2

3 (B)

FROM ATTACH PUMP CASE DRAIN

9

1

1

5 1

FROM G/D PUMP CASE DRAIN 10

FROM ATTACH MOTOR CASE DRAIN

7

9

1

1

8 6

3 (A) TO HYD COOLER INLET

3 (D) 3 (C)

1

1

TO FRONT OF HYD FILTER

02

2 1

4

2

ID0314072

169

CASE DRAIN REF PART NO. NUMBER

QTY

DESCRIPTION

1 111-027 8 T-BOLT CLAMP (1.25" - 1.50") 2 115-733 150 ABRASION SLEEVE(SOLD PER FOOT) 3 116-460 164 BULK HOSE (1", SOLD PER FT) 4 150-1846 1 RETURN MANIFOLD 5 150-1848 1 S/O COUPLER (12S-16H90-10O) 6 153-956 1 HOSE (10OFX90-50"-3000) 7 154-192 1 S/O RUN TEE (16H-16H-16H) 8 154-332 1 PLUG (10O) 9 159-147 2 QDC ADAPTER (02-06S) 10 514-062 1 S/O COUPLER (12S-16H90-06SF)

REMARKS

USE 1@56", 1@41", 1@44", 1@9" USE 1@60"-A, 1@45"-B, 1@48"-C, 1@11"-D

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0314072

170

AUX PUMP HYDRAULICS 1

5

10

3 21

14 22 24 19 18 TO RELIEF ON TANK

16 2

25

26

17

30

6

TO "T" ON TANK

12 8

15 13

29

9

6

7

27 11

28

03

4 23

ID0274309

171

AUX PUMP HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30

QTY

DESCRIPTION

REMARKS

105-1639 1 FLG BOLT (M8 - 1.25 X 25MM) 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 106-386 1 FLG LOCKNUT (M8-1.25) 107-824 2 SCREW #10-24 X 3", RD SLT, ZP 110-332 1 BOLT-ON CLAMP (1-5/8") 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 115-687 1 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 116-460 49 BULK HOSE (1", SOLD PER FT) 117-218 1 ABRASION SLEEVE (1" X 52") 117-655 1 ABRASION SLEEVE (1.59" X 38") 149-896 1 STREET ELBOW(04NF-04NF90) 150-2362 1 PRIORITY VALVE 150-3158 1 HOSE (04OFX90S-82"-4000) 150-3160 1 HOSE (10OFX90S-24"-4000) 153-787 1 ELBOW (10S-10O-10O) 153-807 1 HYDRAULIC PUMP (AUX) 514-088 1 S/O COUPLER (16S-16H) 154-252 1 CONNECTOR (04S-04O90) 154-278 1 CONNECTOR (04S-04O) 154-298 1 CONNECTOR (10S-10O90) 154-315 1 UNION (10O-10OFX90) 154-339 1 CONNECTOR (04N-04O) 154-488 1 UN RUN TEE (10OFX-10O-10O) 154-713 1 HOSE (10OFX-42"-2750) 154-743 1 HOSE (04OFX90S-23"-3000) 213-419 1 5,000 PSI GAUGE 301-0880 1 GAUGE TENSION STRAP 362-1812 1 RIGHT FENDER 154-296 1 CAP (04OF)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0274309

172

AUX MANIFOLD W/O FRONT ATTACH 22 10 17

1 11

9 1 24 5 21 25 8

19

6 3 7

27 16

2

26 4

20

18

01

ID0355795

173

AUX MANIFOLD W/O FRONT ATTACH REF PART NO. NUMBER

QTY

1 300-0356 2 153-189 3 155-933 4 154-300 5 106-848 6 106-497 7 155-935 8 155-709 9 106-385 10 106-332 11 106-387 16 155-958 17 110-259 18 155-936 19 154-315 20 115-777 21 150-1070 22 215-2050 24 214-933 25 515-259 26 515-049 27 154-291

1 WELDMENT, AUX MANIFOLD MOUNT 1 AUXILIARY MANIFOLD 1 QDC ADAPTER (12-12S/J) 2 CONNECTOR (10O-12S90) 2 FLG SCREW (M6-1.00 X 25MM) 2 FLG SCREW (M10-1.50 X 35MM) 1 DUST CAP (1/2" - 3/4") 1 O-RING (912 D90) 2 FLG LOCKNUT (M6-1.00) 3 SCREW (M10-1.50 X 70MM) 5 FLG LOCKNUT (M10-1.50) 1 TRICK QDC BODY (12-14S) 1 BOLT-ON CLAMP (.625") 1 DUST PLUG (1/2" - 3/4") 1 UNION (10O-10OFX90) 2 ABRASION SLEEVE (1.59" X 15"") 1 CONNECTOR (10O-10OFX45) 1 ROTOWITCH IV POWER ADAPTER 1 ROTO WITCH IV HARNESS 1 HOSE (10OFX45-14"-3000) 1 HOSE (10OFX-13"-3000) 1 BK CONNECTOR (10O-10O90BK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0355795

174

POWER STEERING VALVE RT120Q T4i

TANK

LEFT STEERING CYL.

PRESSURE

LOAD SENSE RIGHT STEERING CYL. 1 10

6

5

4

2

9

7 3 8

15

11

12

14 16

18

17

13

PRIORITY VALVE

17 24 23 22 19 21

25

20

02

ID0311462

175

POWER STEERING VALVE RT120Q T4i REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 POWER STEERING VALVE 1 CONNECTOR (04S-04O90,SPECIAL) 1 UNION (04O-04OFX90) 1 CONNECTOR (06O-08S90) 1 CONNECTOR (06O-08S) 1 UNION (06O-06OFX90) 1 CONNECTOR (04O-08S) 1 CONNECTOR (04O-08S90) 1 HOSE (06OFX90S-42"-3000) 1 HOSE (06OFX90S-42"-3000) 1 HOSE (04OFX-38"-3000) 1 HOSE (04OFX90S-69"-3000) 1 HOSE (04OFX90S-69"-3000) 2 ELBOW (M18X1.50-08O) 2 REDUCER NUT (08OF) 2 REDUCER STEM (04O) 2 ABRASION SLEEVE (1.25" X 40") 1 ABRASION SLEEVE (1.25" X 28") 1 RETURN MANIFOLD 2 FLG LOCKNUT (5/16-NC) 1 CAP (04OF) 1 CAP (08OF) 1 HOSE (10OFX90S-50"-3000) 1 PLUG (10O) 1 UNION (10O-10OFX90)

150-2361 150-1528 154-255 154-227 154-222 154-228 154-261 154-276 515-716 515-716 154-695 116-804 116-804 159-595 154-272 154-248 117-214 117-396 150-1846 105-003 154-296 154-327 153-956 154-332 154-315

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0311462

176

REAR STEER HYDRAULICS

TOP OUTSIDE SPOOL 11

1 3

11

BOTTOM OUTSIDE SPOOL

5

ATT. VALVE SUPPLY

9

7

6

2 22

8 RIGHT 12 REAR AXLE STEERING CYLINDERS

LEFT 13 14 15

16 4

17

10

03

DIFF. LOCK HYD. 18 MANIFOLD

19

21

20

ID0251036

177

REAR STEER HYDRAULICS REF PART NO. NUMBER

QTY

1 153-786 2 307-074 3 106-379 4 106-385 5 106-632 6 106-709 7 157-334 8 515-462 9 515-462 10 153-907 11 117-328 12 154-248 13 154-272 14 159-623 15 154-391 16 154-222 17 153-320 18 154-344 19 157-040 20 149-851 21 154-298 22 515-129

1 1 1 1 1 1 2 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC VALVE (2-SPOOL) BRACKET FLG LK SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75) CONNECTOR (04O-06S90,ORF) HOSE (04OFX90-22"-3000-AR) HOSE (04OFX90-22"-3000-AR) HOSE (10OFX45-16"-3000) ABRASION SLEEVE (1.00" X 18"") REDUCER STEM (04O) REDUCER NUT (08OF) CONNECTOR (M18X1.50-080) CONNECTOR (08S-10O) CONNECTOR (06O-08S) HOSE (06OFX90L-17"-3000) UN RUN TEE (06OFX-06O-06O) O-RING (016 D90) HYDRAULIC LINE (-10) CONNECTOR (10S-10O90) HOSE (10OFX90-30"-3000)

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

1. REFER TO "FRAME TILT HYDRAULICS" ID0252110 FOR MORE INFO. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPALCMENT OF O-RINGS.

03

ID0251036

178

FRAME TILT HYDRAULICS

2

10

3 17

BOTTOM INSIDE SPOOL 13 15 12

9 12 14

11 3

11 16

2 1

TOP INSIDE SPOOL

8 1 6 7

10 4

5

6

02

ID0252110

179

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

151-202 125-771 183-765 181-982 106-469 125-770 183-767 181-981 106-164 154-252 154-385 154-265 515-019 515-229 154-702 154-963 115-811

QTY

2 2 2 2 2 2 2 2 2 4 2 2 1 1 1 1 1

DESCRIPTION

CYL (2.0" X 1.0" X 3.38") COMPOSITION BUSHING (1.25") TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.000") TAPERED PIN (1.000" X 2..36") TAPERED INSERT (1") FLG LK SCREW (M10-1.50 X 30MM) CONNECTOR (04S-04O90) CONNECTOR (04O-06S, ORF) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-34"-3000) HOSE (04OFX-34"-3000) HOSE (04OFX-30"-3000) HOSE (04OFX45-24"-3000) ABRASION SLEEVE (1.59" X 20")

REMARKS

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN NOT EQUIPPED WITH FRAME TILT USE 2X 154-384, PLUG (06S). REMAINING PARTS SHOWN ARE NOT USED.

NOTE:

1. REFER TO "REAR STEER HYD" ID0251036 FOR MORE INFO. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

02

ID0252110

180

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE 7

2 12

1

8 11

5 5 12

10

5

9

4

3 6

03

ID0252113

181

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

150-3153 1 500-933 3 500-1825 1 500-935 1 500-928 3 500-934 2 191-153 3 191-157 1 191-151 6 155-179 1 154-384 1 599-279 2

DESCRIPTION

HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT V10 INLET RELIEF CARTRIDFE 3000 PSI FLOAT POSITIONER KIT SEAL REPAIR KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0252113

182

ATTACHMENT DRIVE HYDRAULICS

2

1 3

1

04

ID0230267

183

ATTACHMENT DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3

154-334 150-3184 150-3184

QTY

DESCRIPTION

2 PLUG (16O) 1 HOSE (16OFX-41"-6000) 1 HOSE (16OFX-41"-6000)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 515-362 (2X) REPLACES 150-3184 (2X) WHEN H910-HD ATTACHMENT IS MOUNTED.

NOTE:

REFER TO O-RING CHART (800-301( IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0230267

184

ATTACHMENT RETURN HYD

BEGINS WITH S/N: DWPR120QKL0000267

10

9 8

12 13

2

1

14

15

18 16

19

17

3

7

TO RIGHT SIDE OF GROUND DRIVE PUMP

20

TO TEE ON HYD TANK

01

4

8

2 11

6 5 3

ID0584300

185

ATTACHMENT RETURN HYD

BEGINS WITH S/N: DWPR120QKL0000267 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 TUBE, FRONT ATTACHMENT HYD SUPPLY 3 BOLT-ON CLAMP (3/4", SET) 3 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 2 WASHER (1/4") 2 BOLT (1/4-NC X 2") 2 FLG LOCKNUT (1/4-NC) 2 O-RING (016 D90) 1 HOSE (10OFX-40"-3000) 1 UNION (10O-10OFX90) 1 HOSE (10OFX90S-20"-3000) 1 HOSE (06OFX90-17"-3000) 1 REDUCER STEM (060) 1 REDUCER NUT (10OF) 1 CAP (10OF) 1 UN RUN TEE (10OFX-10O-10O) 1 RETURN BRACKET 1 BK CONNECTOR (10O-10OBK) 1 HOSE (10OFX90-40"-3000) 1 HOSE (06OFX-15"-3000)

150-1566 110-411 322-289 105-818 106-076 105-106 105-832 157-040 150-1250 154-315 515-605 154-737 154-451 154-310 154-324 154-488 316-822 154-309 150-3102 515-089

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0584300

186

ATTACHMENT RETURN HYD

RT120Q ENDS WITH S/N: DWPR120QKL0000266

11 FROM ATTACH VALVE POWER BEYOND ATTACHMENT VALVE RETURN

13 TO RETURN MANIFOLD

19 6

5

7 12 22 10

13

14 15

2

9

16

1

16 4

5 3

12

27

17

ATTACHES TO TEE ON HYD. TANK

02

ID0403216

187

ATTACHMENT RETURN HYD

RT120Q ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 BOLT (1/4-NC X 2") 4 BOLT (1/4-NC X 1-1/2") 2 FLG LOCKNUT (1/4-NC) 2 WASHER (1/4") 3 BOLT-ON CLAMP (3/4", SET) 1 HOSE (10OFX-40"-3000) 1 TUBE, FRONT ATTACHMENT HYD SUPPLY 1 HOSE (10OFX90-40"-3000) 1 BK CONNECTOR (10O-10OBK) 1 REDUCER NUT (10OF) 1 UNION (10O-10OFX90) 1 CAP (10OF) 1 REDUCER STEM (060) 1 UN RUN TEE (10OFX-10O-10O) 1 RETURN BRACKET 3 BACKUP (BOLT-ON) 1 HOSE (06OFX-15"-3000)

105-106 105-818 105-832 106-076 110-411 150-1250 150-1566 150-3102 154-309 154-310 154-315 154-324 154-451 154-488 316-822 322-289 515-089

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403216

188

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5")

6 13

14

12

11

4 7 2 5

9

8

10

3

1

01

ID0342528

189

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

150-3170 150-284 150-763 149-732 150-3169 150-911 106-122 155-734 155-733 157-550 157-549 105-363 125-776 157-536 157-020

QTY

DESCRIPTION

CYL (3.0" X 1.75" X 7.5") 1 CYLINDER BARREL (3.0 X 10.0) 1 CYLINDER HEAD (3.0 X 1.75) 1 CYLINDER ROD (1.75 X 10.0) 1 LONG PISTON 1 LOCK RING (3.0) 1 BOLT (7/8-NC X 2-1/4", GD8) 1 O-RING (334 D90) 1 BACKUP RING (334 D90) 1 U-SEAL (1.750") 1 WIPER SEAL (1.750") 1 WASHER (7/8") 2 WEAR RING 1 BACKUP RING (230 D90) 1 O-RING (230 D90)

REMARKS

INCLUDES REF NO.'S 1-14

SEE FOOTNOTE 1

NOT SHOWN:

190-2285 259-040 259-238 259-065 259-066 259-188

SEAL REPAIR KIT (3.0" X 1.75" X 7.5) U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

INCLUDES REF NO.'S 5-14

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

01

ID0342528

190

CASE DRAIN

2 10 6

9

8 FROM ATTACH MOTOR CASE DRAIN

FROM G/D PUMP CASE DRAIN

3 (B)

6

4 5

11

15

(A) 3

2

TO HYD COOLER INLET

10

10 (D) 3

2

14

1

FROM ATTACH PUMP CASE DRAIN

7 3 (C) 13

10 TO FRONT OF HYD FILTER

04

12 2

ID0314072

191

CASE DRAIN REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-1848 1 S/O COUPLER (12S-16H90-10O) 2 115-733 150 ABRASION SLEEVE(SOLD PER FOOT) 3 116-460 164 BULK HOSE (1", SOLD PER FT) 4 154-310 1 REDUCER NUT (10OF) 5 154-312 1 REDUCER STEM (08O) 6 159-147 2 QDC ADAPTER (02-06S) 7 154-716 1 HOSE (08OFX90-48"-3000) 8 154-331 1 PLUG (08O) 9 514-062 1 S/O COUPLER (12S-16H90-06SF) 10 111-027 8 T-BOLT CLAMP (1.25" - 1.50") 11 154-192 1 S/O RUN TEE (16H-16H-16H) 12 150-1846 1 RETURN MANIFOLD 13 154-327 1 CAP (08OF) 14 110-332 2 BOLT-ON CLAMP (1-5/8") 15 105-003 2 FLG LOCKNUT (5/16-NC)

REMARKS

USE 1@56", 1@41", 1@44", 1@9" USE 1@60"-A, 1@48"-B, 1@48"-C, 1@11"-D

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0314072

192

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

193

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

194

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

195

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

196

NOTES:

ID0134963

197

ELECTRICAL

198

See loose-leaf schematic included with this manual.

199

ELECTRICAL SCHEMATIC RT120 QUAD T4i

CIRCUIT WIRE NUMBER COLOR 1 BLK 1A BLK/RED 1B BLK/BLU 1E BLK/GRN 2 RED 2A RED 2B RED/WHT 2C RED 3 RED/YEL 5 RED/GRN 6 ORG/BRN 6A ORG/WHT 7 ORG 8 WHT/BLK 9 ORG/BLU 9A ORG/YEL 10 ORG/GRN 10A ORG/BLU 12 ORG/BLU 14 BRN/RED 15 BRN/YEL 16 YEL/BLK 17 BLU/GRN 18 GRA/BLU 19 TAN/BLU 22 ORG/YEL 23 PNK 26 WHT/RED 28 GRN 29 YEL 30 BRN/ORG 31 RED 35 PUR/RED 36 PUR/GRN 37 BLU/GRN 39 YEL/BLK 40 GRA/BLK

03

FUNCTION HIGH CURRENT GROUND MEDIUM CURRENT GROUND LOW CURRENT GROUND ISOLATED GROUND BATTERY CIRCUIT FUSED BATTERY CIRCUIT FUSED ALTERNATOR CIRCUIT AIR PREHEAT FUSED BATTERY CIRCUIT FUSED ENGINE ECU CIRCUIT ACCESSORY CIRCUIT ACCESSORY RELAY POWER FUSED ACCESSORY CIRCUIT START CIRCUIT IGNITION CIRCUIT IGNITION RELAY POWER FUSED IGNITION CIRCUIT FUSED ALTERNATOR EXCITER ALTERNATOR EXCITER BACKUP ALARM HORN BUTTON TO HORN ELECTRIC THROTTLE GROUND ELECTRIC THROTTLE 1 SIGNAL ELECTRIC THROTTLE POWER REMOTE CROWD SWITCH TO CONTROLLER MACHINE ECU TO CRUISE LIGHT SHUTDOWN OVERRIDE SWITCH TO ENGINE ECU AIR PREHEAT SOLENOID RETURN CMW CAN LOW CMW CAN HIGH AIR PREHEAT SOLENOID AIR PREHEAT POWER GROUND DRIVE FORWARD SOLENOID GROUND DRIVE REVERSE SOLENOID OPERATOR PRESENCE SWITCH TO MACHINE ECU ANALOG RETURN FROM CONTROLS TO MACHINE ECU HYDRAULIC TEMPERATURE SWITCH TO DISPLAY

ID0309522

200

ELECTRICAL SCHEMATIC RT120 QUAD T4i

CIRCUIT WIRE NUMBER COLOR 41 GRA/YEL 42 TAN 43 BRN 44 GRA 45 WHT/BLK 47 GRN/RED 48 GRN/BLU 54 GRA 55 ORG/YEL 56 BLU/RED 57 GRA/GRN 58 GRA/RED 60 BLU/GRN 63 GRN/YEL 64 WHT/GRN 67 TAN/BLU 70 YEL/BLU 71 YEL/GRN 72 TAN/ORG 73 TAN/RED 74 YEL/GRA 75 YEL/BLU 76 PUR/RED 77 GRN/ORG 78 BLU/ORG 79 TAN/GRN 80 TAN/WHT 81 BLU/WHT 82 PUR/WHT 83 PUR 84 GRN 86 PUR/BLK 87 GRN/BLK 91 WHT 92 BLU/YEL 93 YEL/BLK 94 YEL/BLU

03

FUNCTION HYDRAULIC FILTER SWITCH TO DISPLAY PARK BRAKE SWITCH FUEL SENDER TO FUEL GAUGE WARNING ALARM MACHINE ECU START TO ENGINE ECU START ATTACHMENT FORWARD SOLENOID ATTACHMENT REVERSE SOLENOID RPM POTENTIOMETER TO MACHINE ECU CRUISE SWITCH TO MACHINE ECU GROUND DRIVE MOTOR HAND CONTROL SIGNAL TO MACHINE ECU FOOT CONTROL SIGNAL TO MACHINE ECU 5VDC OUTPUT FROM MACHINE ECU ATTACHMENT FORWARD SOLENOID ATTACHMENT REVERSE SOLENOID DIODE PACK TO BYPASS SOLENOID ENGINE ECU TO SWITCH COMMON BACKHOE LIGHT SWITCH TO BACKHOE WORKLIGHTS JUMPER ON SPEED SELECT SWITCH DIFFERENTIAL LOCK SOLENOID DRILLING ATTACHMENT SWITCH TO CW SOLENOID DRILLING ATTACHMENT SWITCH TO CCW SOLENOID REEL WINDER SWITCH TO REEL WINDER SOLENOID FRAME TILT SWITCH TO FRAME TILT RIGHT SOLENOID FRAME TILT SWITCH TO FRAME TILT LEFT SOLENOID REEL CARRIER SWITCH TO REEL CARRIER UP SOLENOID REEL CARRIER SWITCH TO REEL CARRIER DN SOLENOID REEL CARRIER BYPASS SOLENOID CANOPY FUSE TO CANOPY RELAY FRONT WORK LIGHT FUSE TO WORK LIGHT SWITCH REAR WORK LIGHT FUSE TO WORK LIGHT SWITCH WORKLIGHT SWITCH TO FRONT WORKLIGHTS WORKLIGHT SWITCH TO REAR WORKLIGHTS HAZARD FUSE TO HAZARD LIGHT SWITCH HAZARD LIGHT SWITCH TO FLASHER "X" TERMINAL FLASHER TO FRONT HAZARD LIGHTS FLASHER TO REAR HAZARD LIGHTS

ID0309522

201

ELECTRICAL SCHEMATIC RT120 QUAD T4i

CIRCUIT WIRE NUMBER COLOR 105 GRA 106 WHT 107 GRN/WHT 110 RED/YEL 111 ORG/BLK 120 PUR/BLK 121 PUR/WHT 122 TAN/ORG 123 GRN/ORG 124 GRA/ORG 125 BRN/YEL 126 GRN/YEL 127 GRN/WHT 128 WHT/GRN 129 TAN/YEL 130 BLK/YEL 135 BRN/WHT 138 BLU/WHT 139 BLU/BLK 141 GRA 143 PUR/GRA 144 GRN 145 YEL 146 TAN/ORG 147 YEL/ORG 148 BLU/WHT 150 BLU/YEL 151 YEL/BLU 152 GRN/YEL 153 YEL/GRN 154 PUR/YEL 155 YEL/PUR 156 ORG/YEL 157 YEL/ORG 158 BLU/ORG 159 ORG/BLU 160 BLU/WHT

03

FUNCTION MACHINE ECU TO EDT CONNECTION (SERIAL) MACHINE ECU TO EDT CONNECTION (SERIAL) REAR ATTACHMENT MODE ENGINE RUN IN FRONT ATTACHMENT LIGHTS STARTER RELAY RETURN STARTER RELAY OUT DPF & EGR SENSOR POWER DPF SENSOR DPF GROUND DIGITAL THROTTLE ON DIGITAL THROTTLE COMMON DIGITAL THROTTLE UP DIGITAL THROTTLE DOWN ENGINE ECU TO WATER IN FUEL SENSOR (+) ENGINE ECU TO WATER IN FUEL SENSOR (-) FUEL LOW PRESSURE FUEL PUMP FUEL PUMP FUEL PUMP COMBO SWITCH TO VALVE ENGINE CAN LOW ENGINE CAN HIGH COOLANT LEVEL SENSOR COOLANT LEVEL SENSOR POWER ENGINE OIL PRESSURE INJECTOR CYL 3 INJECTOR CYL 3 INJECTOR CYL 2 INJECTOR CYL 2 INJECTOR CYL 1 INJECTOR CYL 1 INJECTOR CYL 4 INJECTOR CYL 4 ACTUATOR MPROP ACTUATOR MPROP EGR MOTOR

ID0309522

202

ELECTRICAL SCHEMATIC RT120 QUAD T4i

CIRCUIT WIRE NUMBER COLOR 161 WHT/BLU 162 TAN 163 TAN/BLK 164 TAN/GRN 165 BLU 166 BLU/BLK 167 BLU/YEL 168 BLU/GRN 169 N/A 170 N/A 171 N/A 172 N/A 173 N/A 191 LT BLU 192 WHT/BLU 193 GRN/RED 194 ORG/BRN 195 PUR/YEL 196 WHT/RED 197 BRN 200 BLK/YEL 204 GRN 205 WHT 206 RED 207 GRA 208 BLU/WHT 209 PUR/WHT 210 GRN/WHT 211 TAN/BLK 212 GRA/WHT 213 YEL/GRN 214 GRN/YEL 216 RED 217 BLU 218 BLU/YEL

03

FUNCTION EGR MOTOR FUEL RAIL PRESSURE FUEL RAIL PRESSURE FUEL RAIL PRESSURE BOOST PRESS/TEMP/FUEL LOW PRESS POWER BOOST PRESS/TEMP BOOST PRESS/TEMP BOOST PRESS/TEMP CAMSHAFT SPEED CAMSHAFT SPEED CAMSHAFT SPEED SHIELD CRANKSHAFT SPEED CRANKSHAFT SPEED REAR STEER ON/OFF TO REAR STEER LEFT/RIGHT REAR STEER ON/OFF TO REAR STEER RELAYS REAR STEER LEFT SOLENOID REAR STEER RIGHT SOLENOID LIMIT SENSOR SWITCHES TO LEFT SOLENOID LIMIT SENSOR SWITCHES TO RIGHT SOLENOID GD COMPENSATOR OVERRIDE SOLENOID DIFFERENTIAL LOCK SWITCH DISPLAY USB D+ DISPLAY USB DDISPLAY USB VBUS DISPLAY USB SHIELD GROUND DRIVE MOTOR SOLENOID RETURN GROUND DRIVE SOLENOIDS RETURN ATTACHMENT SOLENOIDS RETURN DIFFERENTIAL LOCK SOLENOID RETURN FUEL PUMP POWER DIGITAL THROTTLE ENABLE SWITCH DIGITAL THROTTLE ENABLE SWITCH RETURN GPS POWER GPS INPUT GPS RELAY

ID0309522

203

ELECTRICAL SCHEMATIC RT120 QUAD T4i

Ref. No. Part. No. Component Description B1 TBD Starter BT1 213-104 Battery BT2 213-104 Battery C1 215-1368 Fuel Sender D1 214-256 Alternator diode D2 215-1140 Diode pack D3 215-1140 Diode pack DS1 217-288 Front worklight 1 DS2 217-288 Front worklight 2 DS3 217-288 Rear worklight 1 DS4 217-288 Rear worklight 2 DS5 217-287 Front hazard light 1 DS6 217-287 Front hazard light 2 DS7 217-287 Rear hazard light 1 DS8 217-287 Rear hazard light 2 DS9 217-007 Backhoe light 1 DS10 217-007 Backhoe light 2 E1 214-301 Accessory socket E2 215-1894 Seat switch E3 215-1842 Attachment hand control E4 215-1748 Ground drive foot control E5 215-1842 Ground drive hand control E6 217-304 Engine throttle 1 E7 217-304 Hand Throttle F1 211-310 Main fuse F2 211-305 Alternator fuse F3 211-305 Preheat fuse F4 --Not Used F5 211-293 Fuel pump fuse F6 --Ignition switch fuse F7 211-295 Engine ECU fuse F8 211-294 Accessory fuse F9 211-294 Ignition fuse F10 211-291 Alternator fuse F11 211-293 Worklights fuse F12 211-292 Frt Att lights F13 --Not Used

03

Notes Deutz supplied with engine 12V 875CCA 12V 875CCA

H1-Series 90 Pump Combination Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - A920 Option - A920

60A BK/AMI 125A BK/AMI 125A BK/AMI 20A Mini ATC 7.5A Mini ATC 30A Mini ATC 25A Mini ATC 25A Mini ATC 10A Mini ATC 20A Mini ATC 15A Mini ATC

ID0309522

204

ELECTRICAL SCHEMATIC RT120 QUAD T4i

Ref. No. Part. No. Component Description F14 211-289 GPS F15 211-292 Hazard G1 195-1966 Alternator J1 211-078 Cover cap for EDT connector J2 --Cover cap for diagnostic connector J3 --Dust plug for program connector J4 215-2023 Front attachment jumper K1 --Start Relay K2 215-2779 Fuel pump relay K3 215-2779 Accessory relay K4 215-2779 Ignition relay K5 215-2779 Worklights relay K6 217-710 Rear steer left relay K7 217-710 Rear steer right relay K8 215-2779 GPS ignition relay K9 215-2779 GPS attachment relay K10 215-1534 Preheat relay K11 215-040 Flasher L1 See note Ground drive forward solenoid L2 See note Ground drive reverse solenoid L3 See note Attachment forward solenoid L4 See note Attachment reverse solenoid L5 See note Ground drive motor solenoid L6 214-491 Differential lock solenoid L7 See note Compensator override solenoid L8 217-948 Rear steer left solenoid L9 217-948 Rear steer right solenoid L10 217-948 Frame tilt right solenoid L11 217-948 Frame tilt left solenoid L12 214-909 Steer/Tilt bypass solenoid L13 217-770 Combo solenoid L14 214-909 Reel carrier bypass solenoid L15 217-948 Reel carrier down solenoid L16 217-948 Reel carrier up solenoid L17 211-270 Reel winder solenoid 1 L18 211-270 Reel winder solenoid 2 L19 211-270 Reel winder solenoid 3 L20 211-270 Reel winder solenoid 4

03

Notes 3A Mini ATC 15A Mini ATC Deutz supplied with engine EDT connector Diagnostic connector Program connector Used if no front attachment is installed Deutz supplied with engine

Option - Light Kit Bottom solenoid on ground drive pump Top solenoid on ground drive pump Right side solenoid on attachment pump Left side solenoid on attachment pump Smallest solenoid on ground drive motor Largest solenoid on ground drive motor

Option - H952 & H1052 Option - RC120 Option - RC120 Option - RC120 Option - RC120 Option - RC120 Option - RC120 Option - RC120

ID0309522

205

ELECTRICAL SCHEMATIC RT120 QUAD T4i

Ref. No. Part. No. Component Description L21 158-584 Drilling attachment CCW solenoid L22 158-584 Drilling attachment CW solenoid LS1 192-006 Horn LS2 306-603 Warning alarm LS3 306-602 Backup alarm M1 195-1389 Fuel pump PT 211-087 Positive Terminal R1.1 See note Engine glow plug R1.2 See note Engine glow plug R1.3 See note Engine glow plug R1.4 See note Engine glow plug R2 217-892 Cruise potentiometer R3 215-1711 CAN Resistor R4 215-1711 CAN Resistor R5 215-1711 CAN Resistor R6 215-1711 CAN Resistor R7 215-1201 Resistor pack S1 217-819 Battery disconnect switch S2 215-2013 Ignition switch S3 306-607 Horn button S4 306-607 Engine override button S5 215-1590 Ground drive speed select switch S6 214-912 Differential lock switch S7 215-1740 Cruise switch S8 215-1905 Park brake switch S9 217-765 Hydraulic filter switch S10 214-854 Hydraulic temperature switch S12 195-1868 Coolant level switch S13 See note WIF sensor S14 217-072 Combo switch S15 217-764 Frame tilt switch S16 217-762 Rear steer auto/manual switch S17 217-764 Rear steer RT/LT switch S18 214-912 Worklight switch S19 217-762 Hazard light switch S20 217-817 Reel carrier switch S21 217-762 Reel winder switch S22 217-060 Drilling attachment remote switch assm.

03

Notes Option - Rotowitch Option - Rotowitch

Option - Backup Alarm Deutz supplied with engine Deutz supplied with engine Deutz supplied with engine Deutz supplied with engine Deutz supplied with engine

Use 306-608 button cover Use 306-608 button cover

Part of fuel filter bowl Option - H952 & H1052

Option - Light Kit Option - Light Kit Option - RC120 Option - RC120 Option - Rotowitch

ID0309522

206

ELECTRICAL SCHEMATIC RT120 QUAD T4i

Ref. No. Part. No. Component Description S23 215-2096 Engine stop switch S24 217-817 Remote crowd switch S25 215-2095 Digital throttle enable switch S26 217-817 Digital throttle switch S27 217-762 Backhoe lights switch S28 215-1591 Rear steer right sensor switch S29 215-1591 Rear steer left sensor switch U1 220-2075 48 Pin controller with CAN U2 215-1895 Display U3 See note Engine ECU U4 215-1637 GPS Module

03

Notes Option - A920 Option - A920 Option - A920 Option - A920 Option - A920 Micro switch assembly uses 215-1568 Micro switch assembly uses 215-1568 Unconfigured controller Unconfigured display Deutz - No CMW service part available Option - GPS

ID0309522

207

ELECTRICAL SCHEMATIC RT120 QUAD T4i

ITEM CMW P/N 1 215-1975 2 215-1976 3 215-2022 4 215-2023 5 215-2024 6 215-2099 7 215-2100 8 215-2101 9 215-1105 10 215-2049 11 215-2102 12 215-2103 13 214-887 14 215-2150 15 215-1577 16 215-2044 17 215-2045 18 213-066 19 213-120 20 214-933 21 215-2050 22 215-2116 23 215-2117 24 215-2153 25 215-2062 26 215-2110

03

DESCRIPTION FRAME HARNESS CONSOLE HARNESS COMBO HARNESS FRONT ATTACHMENT JUMPER REAR ATTACHMENT JUMPER POSITIVE BATTERY CABLE 2/0 NEGATIVE BATTERY CABLE 2/0 GA, RT120Q GROUND CABLE 2/0 BRAIDED GROUND STRAP ALTERNATOR CABLE (4GA X 73", RED) COLD START CABLE GLOW PLUG CABLE HYDRAULIC FILTER HARN.(HYDROSTAT OPT.) LIGHT KIT HARNESS REAR STEER HARNESS BACKHOE HARNESS A920 REEL CARRIER HARNESS RC120 REEL WINDER HARNESS BACKHOE LIGHT HARNESS ROTO WITCH IV HARNESS ROTOWITCH IV POWER ADAPTER FUEL PRESSURE SENSOR EXTENSION FUEL PUMP JUMPER ROTOWITCH IV SOLENOID CABLE PUMP HARNESS, RT120 QUAD PUMP HARNESS RT120Q H1+SER 90

ID0309522

208

ELECTRICAL SCHEMATIC RT120 QUAD T4i

03

ID0309522

209

210

ELECTRICAL DIAGRAM

1 8

WHT/GRN (128)

5

2

GRN/YEL (126)

6

S26

GRN/WHT (127)

3

DIGITAL THROTTLE SWITCH

4 7

A920 BACKHOE RT120Q, RT120H, RT100M

1 8

5

GRN/YEL (214)

2

S25

YEL/GRN (213)

6

BRN/YEL (125)

3

DIGITAL THROTTLE ENABLE SWITCH

4 7

BLK/RED (1A)

BRN/YEL (125)

ORG/GRN (10)

BLU/GRN (60)

5

1 8 2

S24

6

TAN/BLU (19)

3

REMOTE CROWD SWITCH

4 7

TAPE CONNECTOR TO SEAL FROM EXPOSURE ORG (7)

1

(NOT USED ON RT100M)

2 1

ENGINE STOP SWITCH

1

CAVITY PLUGS

4

3 4

S23

ORG/BRN (11)

ORG/BLK (111)

A B

A

A

B

A

CAVITY PLUG

B

RED/YEL (110)

B

BLK/RED (1A)

BACKHOE WORK LIGHTS CAVITY PLUG

BLK/RED (1A)

DRILLING ATTACHMENT A

D

B

C

CAVITY PLUGS

C

B

D

A

ORG (7) PIN# BLK/RED (1A)

10

WHT/GRN (128)

2

CAVITY PLUG

11

GRN/YEL (126)

3

CAVITY PLUG

12

ORG/BRN (11)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

TAN/BLU (19)

6

ORG (7)

15

BLU/GRN (60)

7

ORG/BLK (111)

16

YEL/GRN (213)

8

ORG/GRN (10)

17

GRN/YEL (214)

9

GRN/WHT (127)

18

CAVITY PLUG

TO FRAME HARNESS 8 7 6 9 18 1 10 2 5 17 11 3 4 16 15 12 13 14

01

PIN#

1

-DD-

ID0323023

211

ELECTRICAL DIAGRAM A920 BACKHOE RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2044

QTY

1

DESCRIPTION

REMARKS

BACKHOE HARNESS A920

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323023

212

BACKUP ALARM RT120Q

2 3

6

4 5 7

8 1

11

10

9

01

ID0326249

213

BACKUP ALARM RT120Q

REF PART NO. NUMBER

QTY

1 306-602 2 214-103 3 214-104 4 157-645 5 300-0345 6 105-831 7 106-198 8 106-162 9 106-389 10 105-072 11 106-078

1 ALARM 1 PACKARD WP 2-WAY, Mpin - FEMALE 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 SHEET, BACKUP ALARM MOUNT 2 FLG LK BOLT (1/2-NC X 1-1/2") 2 FLG LOCKNUT (1/2-NC, GD8) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (M8) 2 LOCK WASHER (3/8") 2 NUT (M8-1.25)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0326249

214

BATTERY INSTALLATION RT120Q

GLOW PLUG ENGINE GROUND

13

32

14

30

23

ALT.

15

24 18 19

1 9 20 12

26

21 17

COLD START

19

16

25

33 STARTER STUD

10

31

27 10

29

2

26

4

FOOTNOTE 1

9

28 27

6 7

5 3 8 11

22

BATTERY #21

#20 60 AMO

PRE-HEATER #19

ALTERNATOR #19

03

ID0326238

215

BATTERY INSTALLATION RT120Q

REF PART NO. NUMBER

QTY

190-1898 1 215-2139 2 215-2152 3 301-8150 4 106-198 5 106-096 6 105-833 7 105-830 8 106-049 9 106-048 10 215-3032 11 211-087 12 215-2100 13 106-385 14 215-1534 15 106-712 16 215-1009 17 106-379 18 215-1010 19 211-305 20 211-310 21 215-1011 22 300-0346 23 217-819 24 215-2049 25 215-2102 26 106-386 27 106-232 28 301-5198 29 301-5199 30 215-2101 31 215-1105 32 215-2103 33 105-1785

- KIT, JUMP POST 1 POSITIVE BATTERY CABLE 2/0 GA 1 JUMP START POST CABLE 1GA X 16",(RED) 1 JUMPSTART BRACKET 2 FLG LOCKNUT (1/2-NC, GD8) 2 FLG BOLT (1/2-NC X 1-3/4",GD8) 1 FLG LOCKNUT (1/2-NC) 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 BOLT (#10-24 X 3/4", PLPS) 7 LOCKNUT (#10-24) 2 BATTERY, 12V 1 BATTERY JUMPER TERMINAL (RED) 1 NEGATIVE BATTERY CABLE 2/0 GA, RT120Q 2 FLG LOCKNUT (M6-1.00) 1 PREHEAT SOLENOID 2 FLG SCREW (M6-1.00 X 16MM) 1 MAIN FUSE HOLDER BASE 2 FLG LK SCREW (M6-1.00 X 20MM) 1 MAIN FUSE HOLDER COVER 2 BK/AMI 125 AMP FUSE 1 BK/AMI 60 AMP FUSE 1 BUSSBAR (MAIN FUSE HOLDER) 1 COLLAR, JUMPER POST(MFG) 1 BATTERY DISCONNECT SWITCH 1 ALTERNATOR CABLE (4GA X 73", RED) 1 COLD START CABLE 4 FLG LOCKNUT (M8-1.25) 4 SCREW (M8-1.25 X 16MM) 1 RIGHT BATTERY HOLD DOWN BRACKET 1 LEFT BATTERY HOLD DOWN BRACKET 1 GROUND CABLE 2/0 1 BRAIDED GROUND STRAP 1 GLOW PLUG CABLE 1 STUD (M10-1.50 X 40MM)

DESCRIPTION

REMARKS

INCL'S REF NO.'S 1 THRU 9 & SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ONLY 1X DOES REF #9 BELONG IN KIT #190-1898.

NOTE:

03

ID0326238

216

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H

PIN#

PIN#

6 7 8 18 9 1 17 5 2 10 16 4 3 11 12 15 14 13

1 2

CAVITY PLUG

3 4

CAVITY PLUG

5 6

CAVITY PLUG

7 8

CAVITY PLUG

CAVITY PLUG

10 CAVITY PLUG 11 CAVITY PLUG

14 CAVITY PLUG 15 CAVITY PLUG

CAVITY PLUG

16 CAVITY PLUG 17 CAVITY PLUG

CAVITY PLUG

18 CAVITY PLUG

CAVITY PLUG

1

12 RED/YEL (110) 13 RED/YEL (110)

8 7 6 9 18 1 10 2 5 17 11 3 4 16 15 12 13 14

9

CAVITY PLUG

-A-

FRONT ATTACHMENT HARNESS

-C-

-DD-DDPIN#

1 2 3 4

BATTERY SIDE OF DISCONNECT

PIN# BLK/RED (1A) PUR/RED (76) TAN/GRN (79) TAN/WHT (80)

10 WHT/GRN (128) 11 GRN/YEL (126) 12 ORG/GRN (10) 13 RED/YEL (110)

5 6

BLU/WHT (81)

7 8

ORG/BLK (111) ORG/GRN (10)

16 YEL/GRN (213) 17 GRN/YEL (214)

9

GRN/WHT (127)

CAVITY PLUG

ORG (7)

-MM-

14 TAN/BLU (19) 15 BLU/GRN (60)

18

2

BLK/RED (1A)

PIN#

PIN# BARE (174)

2

PUR/BLK (120)

3

5

CAVITY PLUG

6

CAVITY PLUG

9

BARE (171)

10

CAVITY PLUG

13

CLEAR (170)

14

17

BRN/WHT (135)

21

CLEAR (173)

25

TAN/GRN (164)

26

29

BLU/BLK (166)

30

33

CAVITY PLUG

34

37

ORG/YEL (156)

41 45

GRN/YEL (152) CAVITY PLUG

49 53

TO ENGINE BLOCK GROUND

PIN# PUR/WHT (121)

4

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

11

CAVITY PLUG

12

CAVITY PLUG

BLK (169)

15

BLK (172)

16

CAVITY PLUG

18

CAVITY PLUG

19

BLU/ORG (158)

20

ORG/BLU (159)

22

BLU (165) BLU/WHT (148) CAVITY PLUG

23

BLU/GRN (168)

24

YEL/RED (69)

27

28

31

WHT/PUR (59) TAN/BLK (163)

32

BLU/YEL (167) TAN (162)

35

PUR/YEL (154)

36

CAVITY PLUG

38

CAVITY PLUG YEL/BLU (151)

39

CAVITY PLUG

40

YEL/GRN (153)

42

YEL/ORG (157)

43

CAVITY PLUG

44

CAVITY PLUG

46

TAN/GRN (131)

47

BLU/WHT (160)

48

CAVITY PLUG

50

51

WHT/GRN (132)

52

CAVITY PLUG

54

TAN/ORG (122) CAVITY PLUG

WHT/BLU (161) CAVITY PLUG

55

CAVITY PLUG

56

CAVITY PLUG

57 60

CAVITY PLUG BLK (1)

58

CAVITY PLUG

59

61

BLU/YEL (150)

62

BLK/GRN (1E)

BLK (1)

LS1

1

BLK/BLU (1B)

BLK/RED (1A)

HORN

ENGINE PIN#

S1

BRN/YEL (15)

1

-MM-

ENGINE RED (31) BRN/ORG (30)

+

WHT/RED (26)

AIR PREHEATER SOLENOID

HYDRAULIC FILTER SWITCH -RR-

K10

GRA/YEL (41)

CAVITY PLUG YEL/PUR (155)

-D-

01

-B-

ID0322764

217

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H

-LLCAN BAT

RED (2A)

RED (2)

A

A

B

B

MAIN POWER CONNECTION

BLK( 1)

CAVITY PLUG

PIN#

RED (2)

F1

F15

PIN#

1

YEL (29)

4

YEL (145)

2

GRN (28)

3

GRN (144)

-KK-

(CAP)

PUR (83)

BLK (1)

CAP

PIN# 1

WHT (91)

GRN (84)

PUR (96)

PIN# 4

CAVITY PLUG

1 2 3

2

6 5 4

TAN (90) BRN (85)

LIGHT KIT HARNESS -GG-

CAVITY PLUG

3

CAVITY PLUG

WHT (91)

-A-

-E-

-UUPIN

E P F D N A G C M H B L J K

1

TO PUMP HARNESS -UUTO CONSOLE HARNESS -HH-

C

ORG/BLK (111)

K

ORG/YEL (22)

T

D

GRN (84)

L

BRN (197)

U

TAN/RED (73)

V

7

G

BLK/BLU (1B)

M

BRN (43) RED/YEL (110)

H

X

K G F

PUR/GRN (36)

P

TAN/WHT (80)

W

ORG/BLU (10A)

X

BRN/YEL (15)

B

L

A

U

N

J

W V

E

C M

D

T

2 1

3 4

4 3

F

ORG/GRN (10) GRN/WHT (107)

BLU/WHT (81) YEL (13)

ORG (7)

N S

R

P

RED (2A)

RED (2A)

TO CONSOLE HARNESS -BBTO CONSOLE HARNESS -AA-

A

A

A

A

B

B

B

TAN (90)

B

CAVITY PLUGS (2X)

CAN -LLTO CONSOLE HARNESS -CC-

RED/GRN (5)

WASHER PUMP -PP-

11

2

GRA/GRN (57)

01

B

BLK/BLU (1B)

J

GRN/BLU (48)

C

ORG/GRN (10)

K

BLU/RED (56)

D

PUR/RED (35)

L

BLU/WHT (208)

E

PUR/WHT (209)

M

BRN (197)

F

PUR/GRN (36)

N

TAN/RED (65)

G

GRN/RED (47)

P

CAVITY PLUG

3

GRA (141)

4

31 30

20 9 2

7 17

28

21

8 19

18 29

BLU/BLK (139)

12

PNK (23)

22

YEL/BLK (39)

13

GRA/GRN (109)

23

TAN (42)

YEL/BLU (70)

14

BLU/RED (56)

24

GRN/YEL (126)

5

GRN/WHT (24)

15

GRN/RED (47)

25

PUR/RED (76)

6

YEL/BLK (39)

16

GRN/BLU (48)

26

CAVITY PLUG

7

ORG/YEL (55)

17

BLU/GRN (60)

27

GRA/YEL (41)

8

GRA (54)

18

CAVITY PLUG

28

BLU/GRN (37)

9

GRA/RED (58)

19

CAVITY PLUG

29

BRN/RED (14)

20

BLU/WHT (138)

30

YEL/BLK (39)

31

YEL/BLK (39)

10 11

15

10

12 13

14 26

23

4 5

27

22

3 1

6 16

SKT# 21

24 25

1 2

4 3

PUR/RED (35)

-HHTO CONSOLE HARNESS -KK-

PIN# 1

-F-

BLU/WHT (208)

PIN# 12

CAVITY PLUG

2

TAN/BLK (211)

11

CAVITY PLUG

3

CAVITY PLUG

10

CAVITY PLUG

4

CAVITY PLUG

9

TAN/RED (65)

5

BRN (85)

8

PUR/WHT (209)

6

CAVITY PLUG

7

GRN/WHT (210)

BLK (1)

-B-

GRN/WHT (210)

BLK/GRN (1E)

1 2

E

TAN/GRN (79)

6

S

R

WHT/BLK (45)

5

J

8

B

4

BLK/RED (1A) TAN/BLU (19)

9

H

PUR (83)

H

SKT#

1

3

GRA/BLK (40)

2

A

1

SKT#

12 11 10

SKT#

BLK/RED (1A)

-CCSKT#

-BBSKT#

PIN

A

ID0322764

218

ELECTRICAL DIAGRAM

COMBO HARNESS

-SS-

CAVITY PLUGS (2X)

FRAME HARNESS RT120Q, RT120H

ORG/GRN (10)

CAVITY PLUGS (3X) 1 2

PIN #

4 3

GRN/WHT (107)

BLK/RED (1A)

1 2

1

REAR STEER DIODE PACK

3

D2

4

PIN # GRN/ORG (77) BLU/ORG (78) ORG/BRN (64) GRN/RED (61)

8 7 6 5

TAN/BLU (67) TAN/BLU (67) TAN/BLU (67) TAN/BLU (67)

-B-

-G-

B A

BLK/RED (1A)

ORG/BRN (64)

A

A

L6

HYDRAULIC TEMP SWITCH

GRA/RED (58)

S10

BYPASS SOLENOID

FRAME TILT RIGHT SOLENOID

L12

L10

REAR STEER RIGHT SOLENOID A

GRA/BLK (40)

YEL/BLK (39)

L9

B

B

BLK/RED (1A)

BLK/RED (1A)

B

A

GRN/ORG (77)

B

TAN/BLU (67)

B A

BLK/RED (1A)

A

-F-

TAN/BLK (211)

AXLE LOCK SOLENOID

A

B

A B

A

B

A

-E-

B

B

B

A

TAN/RED (73)

BLU/ORG (78)

REAR STEER LEFT SOLENOID

BLK/RED (1A)

FRAME TILT LEFT SOLENOID

3 2 1 BLU/GRN (60)

FOOT GROUND DRIVE CONTROL

GRN/RED BLK/RED (61) (1A)

L8

L11

E4

ATTACHMENT CONTROL E3

SEAT SWITCH E2

GRN/WHT (24)

BLU/GRN (37)

ORG/GRN (10)

YEL/BLK (39)

BLU/GRN (60)

A B C

32 1

BLK/BLU (1B)

HAND GROUND DRIVE CONTROL E5 GRA/GRN (57)

YEL/BLK (39)

BLU/GRN (60)

32 1

HEATER-A/C OPTION -NNA

B

B

B A

A

-A-

PUR (96)

BLK (1)

CAVITY PLUGS

CAP

BLK/RED (1A)

C B

BRN (43)

A

ORG/GRN (10)

FUEL SENDER

C1

01

PARKING BRAKE SWITCH

TAN (42)

S8

ORG (7)

A

BRN/RED (14)

B

BLK/RED (1A)

BACKUP ALARM LS3

ID0322764

219

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H

THROTTLE SENSOR

FRAME TILT SWITCH

E7

S15 ORG (7)

BLU/ORG (78)

GRA/BLU (18)

GRN/ORG (77)

BLU/GRN (17) YEL/BLK (16)

3 2 18 6 5 47 A B C

1

RPM POT

YEL/BLK (39) C B A

C B A

R2

GRA (54) BLU/GRN (60)

ORG/YEL (55)

-GORG/GRN (10)

PIN # 1 2 3 4 5 6

3 2 18 6 5 47

ORG/YEL (22)

CRUISE SWITCH S7 BLK/BLU (1B)

PIN # ORG/GRN 16 (10) CAVITY PLUG BLK/RED 16 (1A) CAVITY PLUG CAVITY PLUG CAVITY PLUG

12 11 10 9 8 7

CAVITY PLUG CAVITY PLUG CAVITY PLUG ORG/BRN 16 (64) GRN/RED 16 (61) CAVITY PLUG

REAR STEER HARNESS

-TT-

01

ID0322764

220

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H

-EE-

ECU "K" PIN#

-E-

1

PIN# RED/GRN 14 (5) BLK/BLU 14 (1B)

3

PIN# RED/GRN 14 (5) BLK/BLU 14 (1B)

5

2 4 6 PIN# PIN# PIN# YEL/ORG CAVITY 29 7 51 CAVITY (147) PLUG PLUG

1 ECU "K" -EE-

7

2

1

4

3

72

6

5

30

52

74

YEL/GRN (213)

31

CAVITY PLUG

53

GRN (144)

75

YEL (145)

10

CAVITY PLUG

32

CAVITY PLUG

54

YEL (29)

76

GRN (28)

11

CAVITY PLUG

33

CAVITY PLUG

55

CAVITY PLUG

77

CAVITY PLUG

12

CAVITY PLUG

34

CAVITY PLUG

56

CAVITY PLUG

78

CAVITY PLUG

13

TAN/ORG (146)

35

WHT/BLK (45)

57

BLK/YEL 79 (130)

CAVITY PLUG

14

CAVITY PLUG

36

CAVITY PLUG

58

CAVITY PLUG

80

GRN/YEL (214)

15

GRN/YEL (126)

37

CAVITY PLUG

81

CAVITY PLUG

16

CAVITY PLUG

38

WHT/GRN 59 (128) CAVITY 60 PLUG

CAVITY PLUG

82

WHT/GRN (132)

17

CAVITY PLUG

39

CAVITY PLUG

61

BRN/WHT (135)

83

GRA/ORG (124)

18

GRN/WHT (127)

40

62

YEL/BLK (16)

84

CAVITY PLUG

19

GRA/GRN (109)

41

CAVITY PLUG CAVITY PLUG

63

BLU/GRN (17)

85

TAN/GRN (131)

20

CAVITY PLUG

42

PNK (23)

64

TAN/YEL (129)

86

CAVITY PLUG

21

GRN/ORG (123) CAVITY PLUG

43

CAVITY PLUG

65

CAVITY PLUG

87

YEL/BLU (70)

44

TAN/ORG (122)

66

CAVITY PLUG

88

RED/YEL (110)

23

CAVITY PLUG

45

CAVITY PLUG

67

CAVITY PLUG

89

CAVITY PLUG

24

CAVITY PLUG

46

GRA/BLU (18)

68

GRN/YEL (126)

90

BLU/BLK (139)

25

CAVITY PLUG

47

69

CAVITY PLUG

91

CAVITY PLUG

26

BLU/WHT (138) CAVITY PLUG

48

CAVITY PLUG CAVITY PLUG

70

CAVITY PLUG

92

CAVITY PLUG

49

YEL 18 (13)

71

93

CAVITY PLUG

50

CAVITY PLUG

72

CAVITY PLUG CAVITY PLUG

94

CAVITY PLUG

8 9

CAVITY PLUG

73

A B

C

R4

CAVITY PLUG

GRN (28) YEL (145)

A

22

B

C

R5 GRN (144)

CAVITY PLUG

27

PUR/BLK (120)

28

TAN/ORG (146)

PUR/WHT (121)

CAVITY PLUG

94

YEL (29)

PIN# 73

CAVITY PLUG

CAVITY PLUG

28 50

RED/GRN 14 (5) BLK/BLU 14 (1B)

YEL/ORG (147)

COOLANT LEVEL SENSOR

S12 YEL/BLU (70)

B

CAVITY PLUG

A ORG/BLU (10A)

ORG/WHT (12)

DIODE D1 B

A

ALTERNATOR ORG/WHT (12) G1

-D-

01

ID0322764

221

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H

-FF-

-F-

ECU "A" PIN# 1 CAVITY PLUG

ECU "A" -FF-

15

1

30

16

45

31

60

46

2

BLU/YEL (150)

17

CAVITY PLUG

32

3

GRN/YEL (152)

18

ORG/YEL (156)

33

4

BLU/ORG (158)

19

5

ORG/BLU (159)

20

6

CAVITY PLUG

21

7

22

CAVITY PLUG CAVITY PLUG

36

TAN (162)

37

8

CAVITY PLUG

23

RED (31)

38

9

CAVITY PLUG

24

BLU (165)

10

CAVITY PLUG

25

11

CAVITY PLUG

12

CAVITY PLUG

13

CAVITY PLUG CAVITY PLUG

14

1

PIN# PIN# PIN# 16 PUR/YEL 46 YEL/GRN 31 CAVITY (154) PLUG (153)

CAVITY PLUG

15

YEL/BLU (151) YEL/PUR (155)

47

BLU/WHT 34 (160)

CAVITY PLUG

49

CAVITY PLUG

WHT/BLU 35 (161)

WHT/ORG 50 (26)

CAVITY PLUG

CAVITY PLUG

51

CAVITY PLUG

BLK (169) BARE (174)

52

CLEAR (170) BARE (171)

39

BLK (172)

54

CLEAR (173)

TAN/BLK (163)

40

BLU/YEL (167)

55

CAVITY PLUG

26

TAN/GRN (164)

41

CAVITY PLUG

56

CAVITY PLUG

27

BLU/BLK (166)

42

CAVITY PLUG

57

CAVITY PLUG

28

YEL/RED (69)

43

BLU/GRN (168)

58

CAVITY PLUG

29

WHT/PUR (59)

44

BLU/WHT (148)

59

CAVITY PLUG

30

CAVITY PLUG

45

BRN/ORG (30)

60

CAVITY PLUG

48

CAVITY PLUG YEL/ORG (157)

53

CAP

GRN/ORG (123)

GRA/ORG (124)

B TAN/YEL (129)

S13

1

2

BLK/YEL (130)

A C

TAN/ORG (122)

W.I.F. SENSOR

GRA (141)

1

1 2

2

-C-

FUEL PUMP M1

BLK/RED (1A)

01

ID0322764

222

ELECTRICAL DIAGRAM FRAME HARNESS RT120Q, RT120H REF PART NO. NUMBER

1

215-1975

QTY

DESCRIPTION

1

FRAME HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322764

223

224

ELECTRICAL DIAGRAM CONSOLE HARNESS RT120Q, RT120H

PIN#

OMRON

FUEL PUMP G8V-1C7T-R-DC12

OMRON

20

FUEL PUMP 20A

7.5

IGNITION SWITCH 7.5A

30

ENGINE ECU 30A

25

ACCESSORY 25A

ACCESSORY G8V-1C7T-R-DC12

OMRON

IGNITION G8V-1C7T-R-DC12

OMRON

LIGHTS G8V-1C7T-R-DC12

GRA (44)

LS2

B

ORG/GRN (10)

C

25

IGNITION 25A

10

ALTERNATOR 10A

20

WORK LIGHTS 20A

15

FRT ATT LIGHTS 15A

30

HEATER-A/C 30A

PIN#

A GRA/BLK H BLK/RED R TAN/GRN (79) (1A) (40)

WARNING ALARM

EMPTY EMPTY

-BB-

PIN#

D PANEL MOUNT EDT CONNECTOR J1

TURCK WHT (2)

(1)

(4)

(3)

BLK (10)

1

F G

J K L M N P

TAN/BLU (19) ORG/YEL (22) BRN (197) TAN/RED (73) PUR/GRN (36) TAN/WHT (80)

R BLU/WHT (81) CAVITY PLUG BRN (43) RED/YEL (110) ORG/BLU (10A) BRN/YEL (15)

T U V W X

TURCK GRA

(5)

-B-

E

PUR (83) ORG/BLK (111) GRN (84) ORG/GRN (10) GRN/WHT (107) BLK/BLU (1B)

TO FRAME HARNESS

BLU (1B)

-BBL

M

K

N

J

B

D

P

C

H

R

A

X

F

S

G

E

W

T V

U

-AORG (7)

RELAY PIN #

TO FRAME HARNESS

1 2

PIN #

RED (2A)

PIN #

4 3

B5 B6 B7 B8 B9 B10

01

RED/GRN (5)

CONSOLE -HH-

-KKPIN#

1 2

20 21

31 19 2

3 11

18

12

17 6

5 13

24

28 16

15 27

14 25

29

7 1

4

23

30

8 9

10 22

PIN#

PUR (96) CAVITY PLUG

26

TO FRAME HARNESS -CC-

-CCPIN# 1 WHT/BLK (45) 2 GRA/GRN (57) GRA 3 (141) 4 YEL/BLU (70) 5 GRN/WHT (24) 6 YEL/BLK (39) 7 ORG/YEL (55)

AA

RED (2A)

1 2

B4

TO FRAME HARNESS -KK4 3

B3

CAVITY PLUG CAVITY PLUG BLU/WHT (138) GRA (141) BLK/RED (1A) ORG (7) BLK/RED (1A) ORG/GRN (10) BLK/RED (1A) PUR (83)

4 3

CAVITY PLUG CAVITY PLUG 2 1

B2

CAVITY CAVITY C1 D1 PLUG PLUG CAVITY C2 CAVITY D2 PLUG PLUG CAVITY GRA/WHT D3 C3 PLUG (212) BLU/BLK C4 CAVITY D4 PLUG (139) ORG/WHT CAVITY C5 D5 PLUG (6A) ORG/BRN CAVITY D6 C6 PLUG (6) ORG/YEL CAVITY D7 C7 PLUG (9A) ORG/BLU CAVITY D8 C8 (9) PLUG PUR/WHT C9 CAVITY D9 (82) PLUG ORG C10 CAVITY D10 (7) PLUG

3 4

B1

PIN# PIN# GRA 8 15 GRN/RED (54) (47) 9 GRA/RED 16 GRN/BLU (48) (58) 10 PUR/RED 17 BLU/GRN (60) (35) 11 BLK/GRN 18 CAVITY (1E) PLUG PNK 12 19 CAVITY (23) PLUG 13 CAVITY 20 BLU/WHT (138) PLUG 14 BLU/RED 21 BLU/BLK (56) (139)

PIN# 22 YEL/BLK (39) TAN 23 (42) 24 CAVITY PLUG 25 PUR/RED (76) 26 CAVITY PLUG 27 GRA/YEL (41) 28 BLU/GRN (37)

PIN# 29 BRN/RED (14) 30 YEL/BLK (39) 31 YEL/BLK (39)

CAN -LL-

FUSE PIN #

PIN #

CAVITY RED AA1 A1 PLUG (2A) RED GRA/WHT AA2 A2 (2A) (212) RED RED/YEL A3 AA3 (2A) (3) RED RED/GRN AA4 A4 (2A) (5) RED ORG/WHT AA5 A5 (2A) (6A) ORG/YEL RED AA6 A6 (9A) (2A) ORG/BLU ORG/GRN AA7 A7 (10A) (10) PUR/WHT RED AA8 A8 (82) (2A) ORG/BLK ORG A9 AA9 (111) (7) RED RED/BLU AA10 A10 (2A) (95)

CAN PIN#

1 2

PIN#

YEL (29) GRN (28)

4 3

YEL (145) GRN (144)

-HHPIN#

1 2 3 4 5 6

PIN#

PUR/GRN (208) TAN/BLK (211) CAVITY PLUG CAVITY PLUG BRN (85) CAVITY PLUG

12 11 10 9

CAVITY PLUG CAVITY PLUG CAVITY PLUG TAN/RED (65)

8 GRN/RED (209) 7 BLU/RED (210)

ID0322844

225

ELECTRICAL DIAGRAM CONSOLE HARNESS RT120Q, RT120H

18 PIN A1

YEL (29)

B1

GRN (28)

30 PIN

U1 - CMW CONTROLLER A2

GRN/WHT (107)

B2

ORG/YEL (55)

U1 - CMW CONTROLLER

A1

ORG/GRN (10)

A2

BLK/BLU (1B)

A3

BLU/GRN (60)

B1

ORG/GRN (10)

B2

BLK/BLU (1B)

B3

YEL/BLK (39)

C1

CAVITY PLUG

C2

WHT (106)

C3

BLU/ORG (49)

D1

CAVITY PLUG

D2

GRA (105)

D3

TAN BLU (19)

E1

TAN/RED (73)

E2

RED/YEL (110)

E3

TAN/RED (65)

B3

BLK/YEL (200)

F1

BRN (197)

F2

F3

GRN/WHT (24)

G1

BLU/RED (56)

G2

WHT/BLK (8) PUR/RED (35)

G3

BLU/GRN (37) GRA (54)

C2

WHT/BLK (45)

C3

CAVITY PLUG

CAVITY PLUG

D2

GRN/RED (209)

D3

BLU/RED (210)

H1

BRN/RED (14)

H2

PUR/GRN (36)

H3

E1

CAVITY PLUG

E2

TAN/BLK (211)

E3

PUR/GRN (208)

J1

CAVITY PLUG

J2

GRN/RED (47)

J3

GRA/GRN (57)

F1

WHT/GRN (38)

F2

CAVITY PLUG

F3

ORG/YEL (22)

K1

CAVITY PLUG

K2

GRN/BLU (48)

K3

GRA/RED (58)

C1

CAVITY PLUG

D1

J2 DIAGNOSTIC PIN#

A3

TAN (42)

A B C D E F

D1 E1 F1

A1 B1 C1 D1 E1

A2 B2 C2

D2 E2 F2

A2 B2 C2 D2 E2

F2 G2 H2 J2 K2

A3 B3 C3

D 3 E3 F3

A3 B3 C3 D3 E3

F3 G3 H3 J3 K3

30

18 A

BC

G H J K L M

GRN (144) YEL (145) BLANK CAVITY BLANK CAVITY BLANK CAVITY YEL (29)

R6

CAN RESISTOR GRN (144)

A1 B1 C1

PIN#

ORG/GRN (10) BLK/BLU (1B) BLANK CAVITY BLANK CAVITY BLANK CAVITY GRN (28)

YEL (145) B

A

F1 G1 H1 J1 K1

C

J2 DIAGNOSTIC

A-K

DE F

J

A B K

H G

M

C L

F

D

-B-

E

1 1 -G-

-H-

-C-

-A-J-

-F-E-D-

01

ID0322844

226

ELECTRICAL DIAGRAM

DISPLAY

CONSOLE HARNESS RT120Q, RT120H

U2

PIN# 24

GRN (204)

25

RED (206) YEL (29)

26

PIN#

27 ORG/GRN (10) 28

RED (2A)

13

GRA (207)

14

GRN (28)

15

BLANK CAVITY

16

BLANK CAVITY

17

BLANK CAVITY

18

GRA/YEL (41)

19

BRN (43)

20

BLANK CAVITY

21 22

BLK/RED (1A) BLK/BLU (1B)

23

BLANK CAVITY

29 BLK/BLU (1B)

30 31 32 ORG (7)

BLU/WHT (81)

3

2

1 8

6

5

4 7

33 CAVITY

PUR/RED (76) BLU/WHT (81)

ORG (7)

34 3

2

1 8

6

5

4 7

BLANK CAVITY BLANK

35 CAVITY

REEL CARRIER SWITCH

1

WHT (205)

2

BLANK CAVITY

3

GRA (44)

4

BLANK CAVITY

5

BLANK CAVITY

6 GRA/BLK (40) 7

BLANK CAVITY

8

BLANK CAVITY

9

BLANK CAVITY

BLANK 10 CAVITY BLANK

11 CAVITY BLANK 12 CAVITY

REEL WINDER SWITCH

S20

S21 RW

RC

1

35

12

BLANK CAVITY BLANK

ORG (7)

TAN/GRN (79)

TAN/WHT (80)

BLANK CAVITY BLANK CAVITY

PIN#

1

24

-CB

GRN (28)

C A

DISPLAY

U2

YEL (29)

CAN RESISTOR HORN

ENGINE

HORN SWITCH

R3 ENGINE OVERRIDE SWITCH

S3

S4 ORG (7)

01

BRN/YEL (15)

PNK (23)

YEL/BLU (70)

ID0322844

227

ELECTRICAL DIAGRAM CONSOLE HARNESS RT120Q, RT120H

PUR (96)

BLK/RED (1A)

K12

87

30

CLIMATE CONTROL

85 87a 86

RED/BLU (95)

1

DISPLAY PROGRAMMING

ORG (7)

J3 GRN (204)

RED (206)

PLUG

WHT (205)

-F-

1 2 3 6 5 4

GRA (207)

CAVITY PLUG

ORG/GRN (10)

1

GRA/YEL (41)

DISPLAY RESISTOR

-E-

R7 GRA/BLK (40)

CAVITY PLUG

1 IGNITION WIPER OMRON

15

C

B

A

1

1

2

2

-D-

3

3

4

4

OMRON

5

5

6

6

2

G8V-1C7T-R-DC12

GPS

G8V-1C7T-R-DC12

PDM

C

B

A

ACCESSORY

RED (216)

BLK/RED (1A)

ORG/BLU (9)

A

4 3

B

1 2

U4

GPS BLU (217)

ORG (7)

BLK/GRN (1E)

ACCESSORY SOCKET E1

PDM A1

BLU/YEL (218)

A2

B1 ORG/BLU B2 (9) C1

01

RED (2A)

C2

CAVITY PLUG CAVITY PLUG RED (216)

B3

BLK/GRN (1E) BLU (217)

C3

CAVITY PLUG

A3

A5

CAVITY PLUG

A6 BLK/GRN

WHT/GRN B4 (38)

B5

BLK/GRN (1E)

B6

CAVITY PLUG

CAVITY PLUG

C5

BRN (85)

C6

ORG (7)

A4 BLU/YEL (218)

C4

(1E)

ID0322844

228

ELECTRICAL DIAGRAM CONSOLE HARNESS RT120Q, RT120H

TAN/ORG (72) BLK/YEL (200)

BLK/BLU (1B) ORG/GRN (10)

ORG/GRN (10)

3

2

1 8

3

2

1 8

6

5

4 7

6

5

4 7

TAN/ORG (72)

BLU/ORG (49)

DIFFERENTIAL LOCK SWITCH

GROUND DRIVE SPEED SEL SWITCH

S6

S5

-H-

1

-J-

A

1

B

CAP

CAVITY PLUG

CAVITY PLUG B

A

B

A

BLK/RED (1A)

ORG (7)

ORG/BLU (9)

ORG/BLU (9) RED/YEL (3)

6 5 4

-G-

1 2 3

RED/YEL (3) ORG/BRN (6)

IGNITION SWITCH

S2

WHT/BLK (8)

1 01

ID0322844

229

ELECTRICAL DIAGRAM CONSOLE HARNESS RT120Q, RT120H REF PART NO. NUMBER

1

215-1976

QTY

1

DESCRIPTION

REMARKS

CONSOLE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322844

230

ELECTRICAL DIAGRAM COMBO HARNESS RT120Q, RT120H

TO SELECTOR VALVE

GRN/WHT (107)

B

A

PUR/GRA (143)

5

A

2

B

7 4

BLK/RED (1A)

8 1

6

3

L13

ORG/GRN (10)

ORG/GRN (10)

PUR/GRA (143)

TO SELECTOR SWITCH S14

1

BLK/RED (1A)

1

3

ORG/GRN (10)

2

GRN/WHT (107)

4

CAVITY PLUG (3X) CAVITY PLUG (2X)

01

TO FRAME HARNESS

TO FRAME HARNESS

-SS-

-SS-

ID0322854

231

ELECTRICAL DIAGRAM COMBO HARNESS RT120Q, RT120H REF PART NO. NUMBER

1

215-2022

QTY

DESCRIPTION

1

COMBO HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322854

232

ELECTRICAL DIAGRAM

FRONT ATTACHMENT JUMPER RT120Q, RT120H, RT100M

6 7 8 18 9 1 17 5 2 10 16 4 3 11 12 15 14 13

1 PIN#

1 2

CAVITY PLUG CAVITY PLUG

10 11

CAVITY PLUG CAVITY PLUG

3

CAVITY PLUG

12

RED/YEL (110)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

CAVITY PLUG

6

01

PIN#

CAVITY PLUG

15

7

CAVITY PLUG

16

8

CAVITY PLUG

17

9

CAVITY PLUG

18

CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG

ID0322892

233

ELECTRICAL DIAGRAM

FRONT ATTACHMENT JUMPER RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2023

QTY

1

DESCRIPTION

REMARKS

FRONT ATTACHMENT JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322892

234

ELECTRICAL DIAGRAM REAR ATTACHMENT JUMPER RT120Q, RT120H

PNK

PNK

CAVITY PLUGS 4 3

3 4

2 1

4

1 2

1

TRENCH MODE ONLY WHEN INSTALLED

1

01

ID0322926

235

ELECTRICAL DIAGRAM REAR ATTACHMENT JUMPER RT120Q, RT120H REF PART NO. NUMBER

1

215-2024

QTY

1

DESCRIPTION

REMARKS

REAR ATTACHMENT JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322926

236

ELECTRICAL DIAGRAM

GROUND CABLE (2/0 GA X 29" BLACK) RT120Q, RT120H, RT100M

1

01

ID0322893

237

ELECTRICAL DIAGRAM

GROUND CABLE (2/0 GA X 29" BLACK) RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

GROUND CABLE 2/0

215-2101

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322893

238

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP RT120Q, RT120H, RT100M

TO ENGINE

1

TO FRAME

01

ID0322894

239

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

BRAIDED GROUND STRAP

215-1105

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322894

240

ELECTRICAL DIAGRAM

ALTERNATOR CABLE (4GA X 73" RED) RT120Q, RT120H, RT100M

TO ALTERNATOR B+

1

TO ALTERNATOR FUSE

01

ID0322896

241

ELECTRICAL DIAGRAM

ALTERNATOR CABLE (4GA X 73" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2049

QTY

1

DESCRIPTION

REMARKS

ALTERNATOR CABLE (4GA X 73", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322896

242

ELECTRICAL DIAGRAM

COLD START CABLE (4GA X 54" RED) RT120Q, RT120H, RT100M

TO PREHEAT RELAY

1

TO PREHEAT FUSE

01

ID0322927

243

ELECTRICAL DIAGRAM

COLD START CABLE (4GA X 54" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2102

QTY

1

DESCRIPTION

REMARKS

COLD START CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322927

244

ELECTRICAL DIAGRAM

GLOW PLUG CABLE (4GA X 6" RED) RT120Q, RT120H, RT100M

TO PREHEAT RELAY

1

GLOW PLUG BUSS BAR

01

ID0322874

245

ELECTRICAL DIAGRAM

GLOW PLUG CABLE (4GA X 6" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2103

QTY

1

DESCRIPTION

REMARKS

GLOW PLUG CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322874

246

ELECTRICAL DIAGRAM HYDRAULIC FILTER HARNESS RT120Q, RT120

TO FRAME HARNESS -RR-

GRA/YEL (41)

1

GRA/YEL (41)

TO HYDRAULIC FILTER SWITCH S9

01

ID0322930

247

ELECTRICAL DIAGRAM HYDRAULIC FILTER HARNESS RT120Q, RT120 REF PART NO. NUMBER

1

214-887

QTY

1

DESCRIPTION

REMARKS

HYDRAULIC FILTER HARN. (HYDROSTAT OPT.)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322930

248 BLK (1)

ELECTRICAL DIAGRAM

CAVITY PLUG WIPER/WASHER OPTION

LIGHT KIT HARNESS

TAN (90)

PUR/BLK (86) YEL/BLK (93) BLK/WHT (1)

7 8 9 10 11 12

GRN/BLK (87)

WIPER/WASHER OPTION

CAVITY PLUG CAVITY PLUG

PUR/BLK (86)

BRN (85)

WHT (91) GRN (84)

6 5 4 3 2 1

YEL/BLU (94) BLK/WHT (1)

GRN GRN/BLK (87) (84) 6

3

5

2

4 7

1 8

PUR (83)

WORK LIGHT SWITCH

1

PUR (83) BLK (1)

6

3

5

2

4 7

1 8

BLU/YEL (92) WHT (91)

HAZARD LIGHT SWITCH

YEL/BLK (93)

BLK/WHT (1)

YEL/BLU (94) YEL/BLU GRN/BLK (94) (87)

BLK/WHT (1)

BLK/WHT (1)

FLASHER

BLU/YEL (92)

GRN BLK/WHT

BRN TAN

YEL/BLK PUR/BLK (93) (86)

1 2 3 4 5 6 12 11 10 9 8 7

PUR/BLK YEL/BLK BLK/WHT

BLK/WHT YEL/BLU GRN/BLK 12

10

9

11

7

BLK/WHT (1) REAR HAZARD LIGHT

1

YEL/BLU (94)

4

3

2

1

BLK/WHT TAN BRN WHT GRN PUR BLK (90) (85) (91) (84) (83) (1) (1) FRONT WORK LIGHT

GRN/BLK (87)

5

6

8

REAR WORK LIGHT

WHT

PUR BLK

PUR/BLK (86) BLK/WHT (1)

FRONT HAZARD LIGHT

1

YEL/BLK (93)

1 BLK/WHT (1) REAR HAZARD LIGHT

FRONT HAZARD LIGHT

YEL/BLU (94) BLK/WHT (1)

BLK/WHT (1) YEL/BLK (93) BLK/WHT (1) BLK/WHT (1)

GRN (84)

WHT (91) BRN (85)

4 5 6

TAN (90)

PUR (83)

3 2 1

BLK (1)

TO FRAME HARNESS

BLK/WHT GRN/BLK (1) REAR (87)

02

WORK LIGHT

BLK/WHT PUR/BLK (1) FRONT (86) WORK LIGHT

ID0326501

249

ELECTRICAL DIAGRAM LIGHT KIT HARNESS REF PART NO. NUMBER

1

215-2050

QTY

1

DESCRIPTION

REMARKS

LIGHT KIT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0326501

250

ELECTRICAL DIAGRAM

REAR STEER RIGHT RELAY K7

REAR STEER HARNESS RT120Q, RT120H, RT100M

ORG/BRN (194) BLK/RED (1A)

TO FRAME HARNESS

3 5 24 1

-TT-

REAR STEER LEFT RELAY K6

WHT/BLU (192) BLK/RED (1A)

3 5 24 1

WHT/BLU (192) GRN/RED (193) PUR/YEL (195)

WHT/RED (196)

PIN #

PIN #

ORG/GRN 7 1 (10)

CAVITY PLUG

2

CAVITY PLUG

GRN/RED (193)

3

ORG/BRN BLK/RED 9 (194) (1A)

4

CAVITY PLUG

10

CAVITY PLUG

5

CAVITY PLUG

11

CAVITY PLUG

6

CAVITY PLUG 12

CAVITY PLUG

8

K6

K7

-A-

1 -A-

GRN/RED (193)

7 4 5 6

8 1 2 3

REAR STEER AUTO SELECT S16

7 4 5 6

REAR STEER RIGHT/LEFT SWITCH S17

WHT/BLU (192)

A

LT BLU (191)

C B

8 1 2 3

01

ORG/BRN (194)

A

WHT/BLU (192)

LT BLU (191)

C B

ORG/GRN (10)

A

B C

A

B C

WHT/RED (196)

CAVITY PLUG

WHT/BLU (192)

CAVITY PLUG

PUR/YEL (195)

REAR STEER RIGHT REAR STEER LEFT SENSOR SWITCH SENSOR SWITCH S28 S29

ID0322880

251

ELECTRICAL DIAGRAM REAR STEER HARNESS RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-1577

QTY

1

DESCRIPTION

REMARKS

REAR STEER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322880

252

ELECTRICAL DIAGRAM

FUEL PRESSURE SENSOR EXTENSION RT120Q, RT120H, RT100M

CAVITY PLUG

BLU (165)

BRN/WHT (135)

WHT/PUR (59)

1

WHT/PUR (59)

BRN/WHT (135)

01

BLU (165) 4

1

2

3

CAVITY PLUG

ID0323070

253

ELECTRICAL DIAGRAM

FUEL PRESSURE SENSOR EXTENSION RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

FUEL PRESSURE SENSOR EXTENSION

215-2116

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323070

254

ELECTRICAL DIAGRAM FUEL PUMP JUMPER RT120Q, RT120H, RT100M

GRA (141)

BLK/RED (1A)

2 1

1

BLK/RED (1A)

01

GRA (141)

ID0323095

255

ELECTRICAL DIAGRAM FUEL PUMP JUMPER RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

FUEL PUMP JUMPER

215-2117

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323095

256

ELECTRICAL DIAGRAM PUMP HARNESS (H1+H1) RT120Q

P E D F A G B K H J N

M L

C

-UUTO FRAME HARNESS

-UUPIN

PIN

A

BLK/RED (1A)

H

GRN/WHT (210)

TO BOTTOM SOLENOID OF UNIT

B

CAVITY PLUG

J

GRN/BLU (48)

GROUND DRIVE FORWARD

C

CAVITY PLUG

K

BLU/RED (56)

D

PUR/RED (35)

L

BLU/WHT (208)

E

PUR/WHT (209)

M

BRN (197)

F

PRU/GRN (36)

N

CAVITY PLUG

G

GRN/RED (47)

P

CAVITY PLUG

L1 PUR/RED (35) 1 2

PUR/WHT (209)

1

PUR/WHT (209) 2 1

TO TOP SOLENOID OF UNIT

TO BIGGEST SOLENOID ON MOTOR

PUR/GRN (36)

GROUND DRIVE MOTOR COMPENSATOR OVERRIDE

GROUND DRIVE REVERSE

L2

BLK/RED (1A)

L7

GRN/WHT (210) 21

2 1

2 1

TO SOLENOID ON LEFT SIDE OF UNIT

GRN/BLU (48)

BRN (197)

ATTACHMENT REVERSE

L4 2

1

1

L3

01

BLU/RED (56)

2

TO SOLENOID ON RIGHT SIDE OF UNIT ATTACHMENT FORWARD

2

GRN/WHT (210)

1

GRN/RED (47)

BLU/WHT (208)

TO SMALLEST SOLENOID ON MOTOR GROUND DRIVE MOTOR

L5

ID0323072

257

ELECTRICAL DIAGRAM PUMP HARNESS (H1+H1) RT120Q REF PART NO. NUMBER

1

215-2062

QTY

1

DESCRIPTION

REMARKS

PUMP HARNESS, RT120 QUAD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323072

258

ELECTRICAL DIAGRAM

-UUPIN

L

P E N F M D A G B H J

PUMP HARNESS (H1+SER 90) RT120Q

C

K

-UU-

PIN

A

BLK/RED (1A)

H GRN/WHT (210)

B

CAVITY PLUG

J

GRN/BLU (48)

C

CAVITY PLUG

K

BLU/RED (56)

TO FRAME HARNESS

TO BOTTOM SOLENOID OF UNIT

L BLU/WHT (208)

E PUR/WHT (209)

M

BRN (197)

F

PUR/GRN (36)

N

CAVITY PLUG

G

GRN/RED (47)

P

CAVITY PLUG

1

GROUND DRIVE FORWARD

L1

D PUR/RED (35)

PUR/WHT (209) 2

1 2 1

PUR/RED (35)

3

7 6

1 2

8

PIN

1

CAVITY PLUG

8

CAVITY PLUG

2

CAVITY PLUG

7

CAVITY PLUG

3

GRN/RED (47)

6

GRN/YEL (63)

4

GRN/BLU (48)

5

WHT/GRN (64)

1

2

4

5

PUR/WHT (209)

PIN

DIODE PACK

2

1

PUR/GRN (36)

TO TOP SOLENOID OF UNIT

BLK/RED (1A)

GROUND DRIVE REVERSE

L2 2 1

2 1

BRN (197) TO BIGGEST SOLENOID ON MOTOR GROUND DRIVE MOTOR COMPENSATOR OVERRIDE

L7 1

1 2 1 3

02

4

ATTACHMENT DRIVE PUMP

2

GRN/YEL (63)

WHT/GRN (64)

GRN/WHT (210)

2

GRN/WHT (210)

BLU/WHT (208)

BLU/RED (56) TO SMALLEST SOLENOID ON MOTOR GROUND DRIVE MOTOR

L5

ID0322973

259

ELECTRICAL DIAGRAM PUMP HARNESS (H1+SER 90) RT120Q REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

PUMP HARNESS RT120Q H1+SER 90

215-2110

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0322973

260

NOTES:

ID0134963

261

ACCESSORIES

262

CLM3000 GPS KIT RT120, RT120Q

2

3

4

1

01

ID0712633

263

CLM3000 GPS KIT RT120, RT120Q

REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 215-3312 220-6781 110-366

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 1 FMS - GPS 3657 W/DATA PLAN 6 VELCRO STRIP (1", SOLD PER IN)

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0712633

264

WALKWAY A920

1 3 4

12 8 5

6

9

8 10

11

7 2 8

02

ID0320167

265

WALKWAY A920

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-1600 301-1281 302-4660 301-1287 106-992 106-386 107-010 107-004 106-709 184-159 107-565 300-0329 300-9736

QTY

DESCRIPTION

- WALKWAY KIT, QUAD TRACK 1 HANDRAIL, QUADTRAC 1 A920 WALKWAY (12", RT120Q) 1 STEP PLATE 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M12-1.75 X 30MM) 2 FLG LK SCREW (M12-1.75 X 45MM) 9 FLG LK NUT (M12-1.75) 2 BOSS 3 FLG LK SCREW (M12-1.75 X 40MM) 1 WELDMENT, BACKHOE STEP 1 RIGHT COVER

REMARKS

INCLUDES REF NO.'S 1 THRU 10

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 4X - Ø 3/8" HOLES TO BE DRILLED AT CENTER PUNCH MARKS AS SHOWN.

NOTE:

02

ID0320167

266

NOTES:

ID0134963

267

MISCELLANEOUS

268

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

269

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

270

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

271

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

272

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

273

274

RT120Q Related Publications Component

Ass’y

P/N

Model: RT120Q…............... Parts Manual ................................................................... 053-2689 RT120Q............... Operators Manual ............................................................... 053-2634 RT120Q.............. Repair Guide (Service Manual) .............................. ........... N/A RT120Q .............. Special Tools Guide .............................................. ............ N/A Engine: DEUTZ…. .........

Operators Manual – TCD 3.6L4....................................

053-2669

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-121 Element (primary) .............................................................................. 194-147 Element (secondary) .......................................................................... 194-148 Oil Filter Element (spin-on) -.............................................................................. 195-849 Primary Fuel Filter Element- ………………………………………………………… 195-1825 Secondary Fuel Filter Element-………….. ……………………………………….. . 195-1826 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER. 03

ID0327629

275

ID0040564

276

ID0135281