Ditch Witch RT115 Quad Parts Manual 053-2236 - PDF DOWNLOAD

RT115 Quad

Parts Manual

Issue 13

053-2236

1

RT115 Quad

ISSUE NO. 13PL-08/17 For Replacement Copy Order P/N 053-2236

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: RT115 Quad

Copyright 2010, 2011, 2012, 2013, 2014, 2015, 2017, 2019 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Decal Location ........................................... 8

Engine Components

Air Barrier................................................. 28 Engine Service Parts.......................... 18, 20 Engine ............................................... 14, 16 Muffler and Air Filter ................................. 22 Muffler Guard Kit ...................................... 24 Muffler Mounting Kit ................................. 34 Muffler Support ........................................ 26 Radiator/Charge Air Cooler ...................... 30 Ship Kit – Pump Support .............................. 32

Power Train

Axle – Bevel Gear/Pinion Set ......................... 48 Axle – Diff Lock .......................................... 50 Axle – Differential ........................................ 52 Axle – Double Joint...................................... 54 Axle – Housing ........................................... 42 Axle – Reduction Gear ................................. 44 Axle – Swivel Housing & Steering Cylinder ........ 56 Axle – Wheel Hub ....................................... 46 Drive Line – Front/Rear ............................... 62 Front Axle Assembly ................................ 40 Ground Drive Motor ................................. 38 Rear Axle – Non-Tilt ................................... 60 Rear Axle – Tilt ......................................... 58 Rollers – Track & Fixed End .................... 70, 72 Steering Sensor Assembly ....................... 64 Track Drive ........................................ 66, 68 Track Tensioner ................................. 74, 76

Frame Components

Back Panel............................................... 98 Backfill Arm & Blade................................. 82 Backfill Blade Cylinder Guard................... 84 Backfill Blade Pivot .................................. 80 Battery Installation ................................. 110 Canopy & Light Kit ................................. 114 Console.................................................... 92 Counterweight/Grille ................................ 86 Covers & Blankets ................................. 116 Engine Enclosure ..................................... 90 Fender – Left............................................. 94 Fender – Right........................................... 96 Front Counterweight ................................ 92 Fuel Tank ............................................... 102 Hydraulic Reservoir ................................ 104 Parking Brake ........................................ 100

ROPS ..................................................... 112 Seat Swivel ............................................ 108 Seat ....................................................... 106 Tape Dispenser ...................................... 118

Control Components

Backfill Blade Controls ........................... 122 Control Arm ............................................ 126 Cruise Foot Control ................................ 124 Gauge Panel Assembly .......................... 128 Trench Depth Meter Module ................... 130 TDM/Odometer Mount............................ 132

Hydraulics

Attachment Drive Hydraulics .................. 166 Auxiliary Hydraulics ................................ 146 Backfill Blade Cylinder Plumbing ............ 138 Backfill Blade Valve Plumbing ................ 136 Control Valve – 3-Spl Upper Valve .............. 164 Cooler & Filter Plumbing ........................ 150 Cylinder – 2.0” x 1.25” x 8.0” ....................... 172 Cylinder – 2” x 1.0” x 3.38”.......................... 170 Cylinder – 3.0” x 1.75” x 7.5” ....................... 168 Cylinder – 3.0” x 1.75” x 8.0” ....................... 174 Diff Lock Hydraulics................................ 148 Filter Guard ............................................ 156 Frame Tilt Hydraulics ............................. 162 Power Steering Valve ............................. 158 Pump Case Drains ................................. 152 Pump Fittings ......................................... 142 Pump Mount ........................................... 140 Rear Steer Hydraulics ............................ 160 Return Hydraulics ................................... 154 Pump Kit ................................................ 144

Electrical

Backup Alarm Kit.................................... 178 Diagram – Series 90 Pump Harness ............. 180

Miscellaneous

Bolt/Nut Torque Chart ............................ 184 Filters ..................................................... 190 Optional Kits ........................................... 190 Parts Manual Change Request .............. 191 Related Publications............................... 190 Replacement O-Ring Chart .................... 189 Warranty Registration............................. 194

ID0256026

5

6

7

DECALS

ID0135069

8

DECAL LOCATION RT115Q

19

37

36

50

1

25

3 4 9

46 35 49 12

29 48 22 26 20 38 23

24 34 32

06

39

13

22

11

15

17

ID0254049

9

DECAL LOCATION RT115Q

45

43

44

42

41 7 8 47 6 31

40

10

16 15

17

22

5 28 33 26

2 22 9 15

06

17

ID0254049

10

DECAL LOCATION RT115Q

30 21 4.50” 2.25”

18 7.00” 2.00”

.75”

1.00” 27

1.00”

.50”

1.00” 14

06

ID0254049

11

DECAL LOCATION RT115Q

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

270-4849 273-092 273-094 270-4845 273-100 275-400 270-1865 270-1864 270-2501 270-1268 270-4671 270-4670 273-246 270-4846 274-291 274-318 274-375 274-442 274-724 275-361 275-033 273-475 270-2732 700-064 275-120 273-452 275-185 275-303 275-497 270-5127 273-197 273-456 274-198 700-062 700-063 273-292 273-459 270-1934 270-1681 274-206 270-1866 270-1863 270-1862 270-1539 270-1538 270-1540 270-4537 275-087 270-4890 270-4891 270-6773

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 4 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

RT115Q SERVICE DECAL KIT GROUND DRIVE CONTROL AXLE LOCK/AUXILIARY STEER/TILT/THROTTLE BFB FUNCTIONS NOTICE OIL LEVEL REEL CARRIER ROTATION DIRECTION FUSE PANEL DITCH WITCH LOGOTYPE LEFT RT115Q MODEL ID RIGHT RT115Q MODEL ID RIGID LOGO PLACARD LUBRICATION CHART SOUND POWER TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION WARNING ONE CALL NOTICIATION PARKING BRAKE NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL WARNING CONTENTS UNDER PRESSURE POWER BEYOND/RETURN/PRESSURE RESERVOIR (THF) NOTICE COOLANT WARNING SINGLE OPERATOR WARNING ROLLOVER OIL DRAIN-ID BATTERY OVERHEAD CONSOLE RELAY PANEL NOTICE OIL LEVEL DIESEL FUEL CAP HYDRAULIC OIL CAP FRAME NOSE CASTING WEIGHT WARNING EXPLOSION POSSIBLE CRUISE CONTROL PREHEAT SOLENOID WARNING NO ETHER/STARTER FLUID GROUND DRIVE SPEED IGNITION HORN LED DISPLAY LED DISPLAY LED DISPLAY REAR STEER IGNITION SWITCH DECAL PUMP CONTROLER GROUND SPEED CONTROLLER PATENT

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE LIGHT KIT 601-329.

06

ID0254049

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

DEERE ENGINE

TIER 3 BEGINS WITH S/N: CMWR115QEC0000299

14

11 1

14 6 29

27 13

6

10

30 28

26 21 20 8

25

7 24

12 18

22

6

16

5

19

17

15

23

2 3

4 6

02

9 ID0290662

15

DEERE ENGINE

TIER 3 BEGINS WITH S/N: CMWR115QEC0000299 REF PART NO. NUMBER

QTY

1 195-1721 2 106-643 3 107-723 4 116-946 5 107-001 6 106-266 7 105-475 8 106-700 9 106-709 10 323-634 11 194-478 12 323-365 13 106-382 14 107-002 15 107-009 16 153-160 17 110-353 18 116-044 19 310-599 20 149-624 21 154-324 22 106-989 23 106-386 24 337-369 25 106-545 26 106-994 27 194-052 28 106-564 29 195-1116 30 106-090

1 ENGINE -JOHN DEERE PE4045HF285(T3 FLEX) 2 SCREW (M16-2.00 X 25MM, SOC) 2 SCREW (M16-2.00 X 70MM, SOC) 2 ENGINE SHOCK MOUNT 4 FLG LK SCREW (M10-1.50 X 25MM) 11 FLG NUT (M10-1.50) 2 WASHER (1/2") 2 SCREW (M12-1.75 X 80MM) 2 FLG LK NUT (M12-1.75) 1 FILTER MOUNT 1 ENGINE OIL FILTER 1 FILTER MOUNT SUPPORT 2 FLG LK SCREW (M10-1.50 X 20MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LK SCREW (M12-1.75 X 25MM) 1 S/O COUPLER (18M-10H45) 2 WORM CLAMP (3/4" TO 1-1/2") 1 BULK HOSE (5/8", SOLD PER 1") 1 MOUNT 1 BK S/O COUPLER (10O-10H) 1 CAP (10OF) 2 FLG LK SCREW (M8-1.25 X 35MM) 2 FLG LOCKNUT (M8-1.25) 1 FRONT ENGINE BRACKET 1 LOCKNUT (M16-2.0,PRV TRQ,10.9) 2 FLG LK SCREW (M10-1.50 X 40MM) 1 FAN SPACER 4 SCREW (M10-1.50 X 100MM) 1 FAN 4 LOCK WASHER (M10)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0290662

16

DEERE ENGINE

TIER 3 ENDS WITH S/N: CMWR115QHC0000298

14

11 1

14 6 29

27 13

6

10

30 28

26 21 20 8

25

7 24

12 18

22

6

16

5

19

17

15

23

2 3

4 6

04

9 ID0253174

17

DEERE ENGINE

TIER 3 ENDS WITH S/N: CMWR115QHC0000298 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 JD Tier 3 Engine 2 SCREW (M16-2.00 X 25MM, SOC) 2 SCREW (M16-2.00 X 70MM, SOC) 2 ENGINE SHOCK MOUNT 4 FLG LK SCREW (M10-1.50 X 25MM) 11 FLG NUT (M10-1.50) 2 WASHER (1/2") 2 SCREW (M12-1.75 X 80MM) 2 FLG LK NUT (M12-1.75) 1 FILTER MOUNT 1 ENGINE OIL FILTER 1 FILTER MOUNT SUPPORT 2 FLG LK SCREW (M10-1.50 X 20MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LK SCREW (M12-1.75 X 25MM) 1 S/O COUPLER (18M-10H45) 2 WORM CLAMP (3/4" TO 1-1/2") 1 BULK HOSE (5/8", SOLD PER 1") 1 MOUNT 1 BK S/O COUPLER (10O-10H) 1 CAP (10OF) 2 FLG LK SCREW (M8-1.25 X 35MM) 2 FLG LOCKNUT (M8-1.25) 1 FRONT ENGINE BRACKET 1 LOCKNUT (M16-2.0,PRV TRQ,10.9) 2 FLG LK SCREW (M10-1.50 X 40MM) 1 FAN SPACER 4 SCREW (M10-1.50 X 100MM) 1 FAN 4 LOCK WASHER (M10)

195-1087 106-643 107-723 116-946 107-001 106-266 105-475 106-700 106-709 323-634 194-478 323-365 106-382 107-002 107-009 153-160 110-353 116-044 310-599 149-624 154-324 106-989 106-386 337-369 106-545 106-994 194-052 106-564 195-1116 106-090

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0253174

18

DEERE ENGINE SERVICE PARTS TIER 3 BEGINS WITH S/N: CMWR115QEC0000299

1 7

6

2 3

4 9

8 5

03

ID0290634

19

DEERE ENGINE SERVICE PARTS TIER 3 BEGINS WITH S/N: CMWR115QEC0000299 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

195-1721 194-052 195-1116 106-090 106-564 194-478 195-2635 195-1170 195-1172

QTY

1 1 1 4 4 1 1 1 1

DESCRIPTION

ENGINE -JOHN DEERE PE4045HF285(T3 FLEX) FAN SPACER FAN LOCK WASHER (M10) SCREW (M10-1.50 X 100MM) ENGINE OIL FILTER FILTER, PRIMARY FUEL FAN BELT FUEL FILTER (SECONDARY) JD TIER 3

REMARKS

SUPERSEDED 195-1171

NOT SHOWN:

053-0115 1 194-254 1 195-1173 1 195-1174 1 213-080 2 213-081 1 195-1175 1 159-586 195-1176 1 195-1177 1

JOHN DEERE TIER 3 OPER MANUAL STARTER THERMOSTAT GASKET, THERMOSTAT WHEEL SPEED SENSOR COOLANT TEMPERATURE SENSOR ENGINE HEAD TEMPERATURE SENSOR SPEED SENSOR O-RING OIL PRESSURE SENSOR DIODE HARNESS

FOOTNOTES:

NOTE:

03

ID0290634

20

DEERE ENGINE SERVICE PARTS TIER 3 ENDS WITH S/N: CMWR115QHC0000298

1 7

6

2 3

4 9

8 5

03

ID0255248

21

DEERE ENGINE SERVICE PARTS TIER 3 ENDS WITH S/N: CMWR115QHC0000298 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

195-1087 194-052 195-1116 106-090 106-564 194-478 195-1171 195-1170 195-1172

QTY

DESCRIPTION

1 1 1 4 4 1 1 1 1

JD Tier 3 Engine FAN SPACER FAN LOCK WASHER (M10) SCREW (M10-1.50 X 100MM) ENGINE OIL FILTER FUEL FILTER JD Tier 3 Engine FAN BELT FUEL FILTER (SECONDARY) JD TIER 3

053-0115 1 194-254 1 195-1173 1 195-1174 1 213-080 2 213-081 1 195-1175 1 159-586 195-1176 1 195-1177 1

JOHN DEERE TIER 3 OPER MANUAL STARTER THERMOSTAT GASKET, THERMOSTAT WHEEL SPEED SENSOR COOLANT TEMPERATURE SENSOR ENGINE HEAD TEMPERATURE SENSOR SPEED SENSOR O-RING OIL PRESSURE SENSOR DIODE HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0255248

22

MUFFLER AND AIR FILTER RT115 QUAD

3

4

1

8

7

9 6

2

11

5

12 13 10

10 14

02

ID0242526

23

MUFFLER AND AIR FILTER RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

194-201 111-138 196-351 194-027 194-788 117-852 110-170 320-175 106-992 110-367 309-877 106-386 194-121 195-1110

QTY

1 1 1 1 1 1 2 1 2 2 1 2 1 1

DESCRIPTION

MUFFLER MUFFLER CLAMP (3.59" TO 4.06") EXHAUST TUBE (4" X 12") MUFFLER CLAMP RESTRICTION INDICATOR (25"H20) INTAKE ELBOW (4.5") WORM CLAMP (4-1/8" TO 5") INLET MOUNT FLG LK SCREW (M8-1.25 X 25MM) WORM CLAMP (3-1/4" TO 4-1/8"") MOUNTING BAND (9.330") FLG LOCKNUT (M8-1.25) AIR CLEANER ASSEMBLY ELBOW HOSE (3.000" X 3.500")

REMARKS

BOLTS TO MID-HOOD

BOLTS TO MID-HOOD

NOT SHOWN:

194-147 1 ELEMENT (PRIMARY) 194-148 1 ELEMENT (SECONDARY) 500-2305 COVER ASSEMBLY

FOOTNOTES:

NOTE:

02

ID0242526

24

MUFFLER GUARD KIT (RT/HT115 & RT95) 4

7 5 3

1

2

5 3

5 6 C

808-758

25

MUFFLER GUARD KIT (RT/HT115 & RT95) REF PART NO. NUMBER

1 2 3 4 5 6 7

191-308 194-201 320-491 111-136 196-351 105-823 105-562 105-003

QTY

DESCRIPTION

MUFFLER GUARD KIT (RT115) 1 MUFFLER 1 MUFFLER GUARD 2 MOUNTING CLAMP 1 EXHAUST TUBE (4" X 12") 6 FLG LK BOLT (5/16-NC X 3/4") 2 FLG BOLT (5/16-NC X 1-3/4") 2 FLG LOCKNUT (5/16-NC)

REMARKS

INCLUDES REF. NO.'S 2 & 3

INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1

FOOTNOTES

1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..

NOTE:

C

808-758

26

MUFFLER SUPPORT RT115 TIER 3

6

8 1 2

7

3

7 4 3

2

5

4

5

03

ID0175004

27

MUFFLER SUPPORT RT115 TIER 3 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1185 300-4460 105-873 105-827 105-109 105-117 111-136 106-719 320-932

QTY

1 2 2 2 2 1 2 1

DESCRIPTION

MUFFLER SUPPORT KIT MUFFLER SUPPORT FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (3/8-NC X 1-1/4") BOLT (5/16-NC X 1-1/2") WASHER (5/16") MOUNTING CLAMP CLIP NUT (3/8-NC) MUFFLER MOUNT PLATE

REMARKS

INCLUDES REF NO'S 1-8

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0175004

28

AIR BARRIER RT115 QUAD

34

6

1

8

3

9

4 12

13 14 2

19

34

16 17

33 4

15 21 20

11

7 2

5 10

5

5

18

2

27 2 30

2

22

20

5

31 32

17

2

2

27

28 29

24

27

23

26 25

02

ID0242409

29

AIR BARRIER RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

QTY

DESCRIPTION

107-002 4 FLG LK SCREW (M10-1.50 X 30MM) 106-266 18 FLG NUT (M10-1.50) 362-1242 1 AIR BARRIER 106-999 12 FLG LK SCREW (M10-1.50 X 20MM) 105-118 11 WASHER (3/8") 195-1115 1 CAC/RAD/HOC 117-888 24 BULK STRIP (1/2", SOLD PER 1") 106-497 4 FLG SCREW (M10-1.50 X 35MM) 106-997 2 FLG LK SCREW (M10-1.50 X 60MM) 116-421 15 BULK EDGE (1/8", SOLD PER FT) 184-317 4 ENGINE MOUNT SPACER 116-421 34 BULK EDGE (1/8", SOLD PER FT) 117-819 2 FLAP 110-259 2 BOLT-ON CLAMP (.625") 362-1090 1 BARRIER 105-975 2 WASHER (3/4") 116-128 4 SHOCK MOUNT 116-421 2 BULK EDGE (1/8", SOLD PER FT) 300-4469 1 FRONT SUPPORT 300-4456 1 RADIATOR MOUNT 502-046 1 GROMMET (3/4") 116-421 20 BULK EDGE (1/8", SOLD PER FT) 362-1209 1 FAN SHROUD RH 111-134 2 BOLT STRAP 362-1208 1 FAN SHROUD LH 106-992 4 FLG LK SCREW (M8-1.25 X 25MM) 107-001 7 FLG LK SCREW (M10-1.50 X 25MM) 331-555 2 SHIM 179-608 2 SPACER 362-1243 1 AIR BARRIER 105-884 2 WASHER (1/2") 106-998 2 FLG LK SCREW (M10-1.50 X 70MM) 105-1295 1 SOCKET HEAD CAP SCREW 323-461 2 STRAP

REMARKS

RUBBER FLAP FOLDS HORIZONTALLY GOING FORWARD IN FRAME LOWER MOUNTING HOLES CONNECT TO FRONT ENGINE MOUNT 2 @ 12" 1 @ 15" 2 @ 17"

2 @ 1" BOLTS TO ENGINE 2 @ 10"

RUBBER FLAP FOLDS HORIZONTALLY GOING UNDER THE ENGINE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0242409

30

RADIATOR/CHARGE AIR PLUMBING RT115 QUAD

3

4

6

5

2 1

7

3 10

8

9

11

8 12

17

18

3 16 15 14 22 8 29

19 23 23

18 20

26

8 13 14

24 23 23 8 21

03

25 11

8

27

28

ID0230080

31

RADIATOR/CHARGE AIR PLUMBING RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 CAC/RAD/HOC 1 S/O COUPLER (04N-05H90) 4 WORM CLAMP (1/4" TO 5/8") 21 BULK HOSE (5/16", SOLD PER 1") 1 PRESSURE TANK W/ CAP 1 PRESSURE CAP (14 PSI) 2 FLG LK SCREW (M10-1.50 X 20MM) 6 T-BOLT CLAMP 1 PLUG (04N, SQ) 1 PLUG (M12-1.0) 2 HUMP HOSE 2.5 STRAIGHT 1 CAC TO ENGINE TUBE 1 CAC 90DEG ELBOW REDUCER 2" -2.5" 2 T-BOLT CLAMP (2.5") 1 REDUCER (08N-1/4-NF) 1 S/O COUPLER (04N-05H) 33 BULK HOSE (5/16", SOLD PER 1") 2 WORM CLAMP (7/16" TO 1") 27 BULK HOSE (5/8",SOLD PER FT) 1 S/O COUPLER (18M-10H45) 1 LOWER RADIATOR HOSE 1 HOSE 2"-2.5" 4 WORM CLAMP (2.062" TO 2.750") 1 TUBE BRACE 1 TURBO TO CAC TUBE 1 UPPER RADIATOR HOSE 1 WASHER (M10, HARDENED) 1 FLG LK SCREW (M10-1.50 X 20MM) 1 WORM CLAMP (1-5/16" TO 3-1/4")

195-1115 155-164 110-249 116-108 364-703 362-1236 106-999 111-135 115-153 105-1201 159-551 195-1113 195-1122 110-815 115-286 155-162 116-108 110-217 116-750 153-160 195-1111 157-812 110-134 300-7172 195-1114 195-1112 106-396 106-382 110-311

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS INCLUDED WITH PRESSURE TANK ATTACHES SURGE TANK TO MID HOOD SUPPORT

CONNECTS TO INTAKE MANIFOLD SCREWS INTO REAR OF HEAD ON ENGINE

GOES INTO WATER PUMP ON RIGHT SIDE OF ENGINE CONNECTS TO WATER PUMP INLET CONNECTS TO TURBOCHARGER BOLTS TO TAPPED HOLE IN SIDE OF ENGINE BLOCK CONNECTS TO TOP OF ENGINE

NOT SHOWN:

500-2454 2 GROMMET 500-2455 2 5/16" HOSE BARB

FOOTNOTES:

NOTE:

03

ID0230080

32

RT115Q/H1140 SHIP KIT PUMP SUPPORT

9

6 2 8

10 12

4 11

13

1

7

05

3

5 7

ID0261645

33

RT115Q/H1140 SHIP KIT PUMP SUPPORT REF PART NO. NUMBER

190-1858 1 301-1355 2 301-1359 3 301-1356 4 105-475 5 106-584 6 107-565 7 106-709 8 116-151 9 117-833 10 301-7995 11 106-618 12 107-044 13 107-602

QTY

1 1 1 4 1 8 8 2 1 1 1 2 1

DESCRIPTION

PUMP SUPPORT KIT BRACKET PUMP SUPPORT BRACKET WASHER (1/2") SCREW (M12-1.75 X 100MM) FLG LK SCREW (M12-1.75 X 40MM) FLG LK NUT (M12-1.75) SHOCK MOUNT SOUND BLANKET REAR PUMP MOUNT SPACER SCREW (M12-1.75 X 130MM) SCREW (M12-1.75 X 40MM, SOC) SCREW (M12-1.75 X 55MM, SOC)

REMARKS

INCLUDES REF NO'S 1 THRU 13, SEE FOOTNOTES 1 & 2

USE LOCTITE 242 - ALSO USE ON LOWER TWO BOLTS OF PUMP COVER

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 190-1857, RT115Q/H1140 SHIP KIT, INCLUDES PUMP SUPPORT KIT, 190-1858 AND OTHER COMPONENTS LISTED ON RT115Q/H1140 SHIP KIT PARTS PAGES: ID0259409, ADAPTER PLATES AND ID0261578, PLUMBING. 2. USE WITH TANDEM PUMP 150-3577. SEE PARTS PAGE TITLED "PUMP FITTINGS - RT115 QUAD" (ID0240653) FOR PUMP SERIAL NUMBER BREAK. IF INSATLLING ON OLDER UNIT WITH TANDEM PUMP 150-3100, DO NOT USE ITEMS 10 THROUGH 13, AND USE TWO OF BOLT 106-584 (ITEM 5).

NOTE:

05

ID0261645

34

RT115Q MUFFLER MOUNTING KIT 9

8 10

17 18 19 15 16

14 5 14 4 15 16 3 15 16 13

14 12

15 16 13

7

1

12 2

02

6 11

12

ID0310894

35

RT115Q MUFFLER MOUNTING KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

190-2070 301-5613 301-5614 301-5612 301-5610 301-5611 111-130 195-1859 301-5640 194-201 301-5572 111-138 106-806 106-724 107-565 106-391 106-685 107-008 105-047 106-496

QTY

DESCRIPTION

RT115Q MUFFLER MOUNTING KIT 1 LEFT SIDE BRACKET 1 FRONT BRACKET 1 RIGHT SIDE BRACKET 1 BASE PLATE 1 MOUNT BRACE 2 EXHAUST CLAMP (5.00") FLAT BAND 1 MITERED EXHAUST FLEX TUBE 1 MUFFLER MOUNT 1 MUFFLER 1 MUFFLER CLAMP 1 MUFFLER CLAMP (3.59" TO 4.06") 3 FLG LK SCREW (M12-1.75 X 25MM) 2 FLG SCREW (M10-1.50 X 25MM) 8 FLG LK SCREW (M12-1.75 X 40MM) 12 WASHER (M12) 13 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 FLG LK SCREW (M12-1.75 X 50MM) 4 LOCKNUT (3/8-NC) 1 FLG SCREW (M12-1.75 X 35MM)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CLAMP 111-130 INCLUDES INSTALLATION NUTS. USE LOCKNUTS 105-047 AS BACKUP LOCKNUTS IN ADDITION TO PROVIDED HARDWARE.

NOTE:

1. REMOVE TURBO ELBOW FROM ENGINE BEFORE INSTALLING KIT. 2. THE MID HOOD WILL NEED TO BE MODIFIED SO THAT THE 301-5640 MUFFLER MOUNT CAN FIT THROUGH THE OPENING FOR THE EXHAUST.

02

ID0310894

36

NOTES:

ID0134963

37

POWER TRAIN

ID0135064

38

GROUND DRIVE MOTOR

ENDS WITH S/N: DWPR120QKL0000266

TO RT SIDE GD PUMP

TO LEFT SIDE GD PUMP

MOTOR CASE DRAIN TO TEE ON TANK

TO TEE ON DIFF LOCK VALVE ("PORT M5")

12 23 22

17

18 16

10 14

11 15

10 7

3

7 9

3 6

13 1 10

22

9 5

23

7

10 7

8

9 9 8

19 4

8 20

21

2

9 24

10

ID0235502

39

GROUND DRIVE MOTOR

ENDS WITH S/N: DWPR120QKL0000266 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

150-1828 160-1198 107-336 300-5795 300-5794 300-5801 300-5800 105-376 106-398 105-994 155-199 154-226 159-077 154-322 150-3092 155-714 150-3101 515-362 107-982 110-333 301-0311 154-220 159-156 106-470

QTY

1 1 6 1 1 1 4 4 8 4 1 2 2 1 1 1 1 1 2 2 2 2 2 2

DESCRIPTION

HYDRAULIC MOTOR GROUND DRIVE TRANSMISSION, 1SPD FLG SCREW (M16-2.00X45MM,10.9) LEFT MOUNT RIGHT MOUNT CABLE MOUNT SOLID MOUNT BOLT (5/8-NC X 3", GD8) WASHER (M16, HARDENED) FLG LOCKNUT (5/8-NC) REDUCER (16S-10SF) CONNECTOR (04O-06S90) SPLIT FLANGE (16SFL) CONNECTOR (08O-10S90) CONNECTOR (16FLH-16O45) O-RING (021 D90) HOSE (16FLH-16OFX-57"-6000) HOSE (16OFX45S-49"-6000) HHCS M10-1.50 X 85MM,10.9 ZP BOLT-ON CLAMP (1") SPACER CONNECTOR (04O-06S) QDC ADAPTER (02-040F) FLG SCREW (M16-2.0 X 40MM)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS. REFER TO FOOTNOTE 1

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 2

FITS "M7" PORT ON MOTOR REFER TO FOOTNOTE 1

NOT SHOWN:

500-2102 500-2103 500-2104 500-2105 500-2106 500-2107 500-2108 500-2109

1 OIL SEAL 1 BEARING 1 BEARING 1 OIL SEAL 1 O-RING 2 O-RING 1 BEARING 1 BEARING

FOOTNOTES:

1. USE LOCTITE 242 (BLUE) ON ALL MOUNTING HARDWARE. 2. SPLIT FLANGE INCLUDES 1X 155-714 O-RING, 8X 105-073 LOCK WASHER & 8X 105-222 BOLT.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0235502

40

FRONT AXLE ASSEMBLY

RT120Q ENDS WITH S/N: XXXXXXX

4 5

3 2 1

6 7 14

16

9

10 8

13

11

9 16

15

15

7

12

ID0242790

41

FRONT AXLE ASSEMBLY

RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

8 FLG SCREW (M12-1.75 X 35MM) 2 BOTTOM BRACE 2 STOP MOUNT BRACKET 8 FLG SCREW (M16-2.00 X 30MM) 8 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 QUAD AXLE MOUNT, CLOSED 8 FLG NUT (M20-2.50, 10.9) 1 QUAD AXLE MOUNT, OPEN 8 FLG SCREW (M20-2.50X60MM,10.9) 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 1 STEERABLE AXLE (26.28) 20 FLG LOCKNUT, M22 X 1.5 2 MACHINED ADAPTER RING 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 20 FLG SCREW(M20-2.50X 90MM,10.9) 2 ZERK (1/4-NF, STR)

106-496 300-0089 300-9781 106-471 106-685 301-5537 106-356 301-5536 106-831 178-1000 160-1220 105-1442 160-1249 178-1001 106-486 115-003

DESCRIPTION

REMARKS

USE LOCTITE 271 SEE FOOTNOTE 2 SEE FOOTNOTE 2 TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT SEE FOOTNOTE 2 SEE NOT SHOWN FOR SERVICE PARTS. SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

500-1222 500-1867

DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. USE ANTISEIZE COMPOUND ON BOLTS AS REQUIRED. 2. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 6, 8, 10, & 14. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS.

NOTE:

15

ID0242790

42

AXLE

AXLE HOUSING RT115 QUAD TRACK

1 3

2

4

6 5

12

8

11

10

7 9

02

ID0248948

43

AXLE

AXLE HOUSING RT115 QUAD TRACK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

159-511 514-345 500-1902 500-1901 500-1896 500-1895 500-1135 499-466 500-1899 500-1898 499-470 500-1900

2 2 1 1 2 2 2 2 2 2 1 1

DESCRIPTION

REMARKS

BREATHER (M10-1.0) PLUG (M22-1.50, SOC) BUSHING WASHER BUSHING BELLEVILLE WASHER SEAL BUSHING BELLEVILLE WASHER SPHERICAL BEARING BUSHING WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0248948

44

AXLE

REDUCTION GEAR RT115 QUAD TRACK

8 6 5 3

7

4

1

2

01

ID0248941

45

AXLE

REDUCTION GEAR RT115 QUAD TRACK REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 114-036 1 PLUG, PLANTERY CARRIER 2. 107-349 4 BOLT, PLANTERY (M8-20) 3. 500-1861 2 PLANTERY CARRIER ASM. 4. 500-1862 6 THRUST WASHER 5. 500-1864 AR BEARING NEEDLES (BY TENS) 6. 500-1865 6 GEAR-Z31 7. 500-1863 6 THRUST WASHER 8. 106-331 6 SCREW (M10-1.50 X 50mm)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0248941

46

AXLE

WHEEL HUB RT115 QUAD TRACK

12 1 2 3

4

7 11 10

7

5

6

9 8

02

ID0248942

47

AXLE

WHEEL HUB RT115 QUAD TRACK REF PART NO. NUMBER

1. 500-1866 2. 500-1867 3. 500-1875 4. 500-1876 5. 500-1870 6. 500-1871 7. 500-1869 8. 106-142 9. 500-1872 10. 500-1874 11. 500-1873 12. 499-940

QTY

DESCRIPTION

1 WHEEL HUB KIT 10 STUD 10 NUT (M12-1.5) 10 WASHER 2 O-RING 2 RING 4 BEARING 16 SCREW (M10-1.50 X 65mm) 16 CENTERING BUSHING 2 CROWN GEAR Z77 2 WHEEL CARRIER 2 SEAL RING

REMARKS

INCLUDES REF. #2

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0248942

48

AXLE

BEVEL GEAR/PINION SET RT115 QUAD TRACK

1

4 6

5

7

8

2 3

3

02

1

ID0248946

49

AXLE

BEVEL GEAR/PINION SET RT115 QUAD TRACK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

500-1879 499-487 499-479 500-1881 500-1882 500-1883 500-1884 118-060

1 1 2 1 1 1 1 1

DESCRIPTION

BEVEL GEAR SET 11/32 SHIM KIT BEARING WASHER O-RING SEAL RING FLANGE SNAP RING D34

REMARKS

SEE NOTE SECTION BELOW

NOT SHOWN:

FOOTNOTES:

NOTE:

SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 2.50mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm

02

ID0248946

50

AXLE

DIFFERENTIAL LOCK RT115 QUAD TRACK

8

1 7

3 5 2 4 6

5 6 4

8

01

ID0248944

51

AXLE

DIFFERENTIAL LOCK RT115 QUAD TRACK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

499-488 499-489 499-490 499-491 499-492 499-493 499-494 106-083

QTY

1 1 1 2 2 2 1 4

DESCRIPTION

REMARKS

O-RING PISTON O-RING SNAP RING (D12) SPACER SPRING FORK SCREW (M8-1.25 X 20mm)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0248944

52

AXLE

DIFFERENTIAL RT115 QUAD TRACK

3 4 6 7

2 8

7

3

1 5 4

02

ID0248945

53

AXLE

DIFFERENTIAL RT115 QUAD TRACK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-483 1 107-346 12 107-348 2 500-1878 2 499-484 1 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT (M94 X 2) BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0248945

54

AXLE

DOUBLE JOINT RT115 QUAD TRACK

2 4

1

3

03

ID0248943

55

AXLE

DOUBLE JOINT RT115 QUAD TRACK REF PART NO. NUMBER

1.

2.

3.

4.

QTY

500-1219 500-2296 500-2297 500-2298

1 2 2 2

DESCRIPTION

DOUBLE JOINT KIT THRUST WASHER WASHER SNAP RING

REMARKS

USED ON 160-1197, STEERABLE AXLE (26.28) REAR.

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0248943

56

AXLE

SWIVEL HOUSING & STEERING CYLINDER

1 5 12 4 1 3 2

7 10 8

6 11 2 9 7

04

10

ID0248947

57

AXLE

SWIVEL HOUSING & STEERING CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

500-1886 500-1887 500-1888 500-1889 107-344 107-345 115-065 500-1892 500-1893 500-1891 500-1890 500-2250 150-3616 500-2062

DESCRIPTION

REMARKS

2 STEERING ARM ASSEMBLY 2 NUT (M24-1.5) 2 SEAL RING 2 BUSHING 3 LK SCREW (M12-1.75 X 45mm) 4 SCREW (M16-2.00 X 100mm) 4 ZERK (M6-1.0) 4 KING PIN 4 KING PIN 16 SCREW (M16-38) 1 SEAL KIT, 76MM CYL 1 SEAL KIT, 85MM CYL 1 STEERING CYLINDER (85MM) 1 STEERING CYLINDER (76MM)

KIT IS FOR THE 76MM CYL ONLY AND ONLY INCLUDES THE SEALS. KIT IS FOR THE 85MM CYL ONLY AND ONLY INCLUDES THE SEALS. USE 85MM SEAL KIT 500-2250 OLD STYLE, USE 76MM SEAL KIT 500-1890

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0248947

58

REAR AXLE-TILT

RT120Q ENDS WITH S/N: XXXXXXX

26 25

23

26 25

22

23 30

24 21

24

4

19 9

21

14

27 29

28

15 19 8

16 6 17

11

5

3

13

1

12

15

30

14 2

10 20 18 18

17

7

ID0242910

59

REAR AXLE-TILT

RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

160-1197 301-5537 178-1001 301-5536 178-1000 300-9781 300-0089 301-1945 301-1944 301-0211 160-1249 106-486 105-1442 106-356 106-831 106-471 106-496 106-685 106-625 106-489 106-887 301-1942 106-340 106-666 106-398 106-545 181-981 183-767 106-164 115-003

QTY

DESCRIPTION

1 STEERABLE AXLE (26.28) 1 QUAD AXLE MOUNT, CLOSED 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 1 QUAD AXLE MOUNT, OPEN 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 2 STOP MOUNT BRACKET 2 BOTTOM BRACE 1 LEFT QUAD TILT CYLINDER AXLE MOUNT 1 RIGHT QUAD TILT CYLINDER AXLE MOUNT 2 CLAMP PLATE 2 MACHINED ADAPTER RING 15 FLG SCREW(M20-2.50X 90MM,10.9) 10 FLG LOCKNUT, M22 X 1.5 8 FLG NUT (M20-2.50, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 8 FLG SCREW (M16-2.00 X 30MM) 6 FLG SCREW (M12-1.75 X 35MM) 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 WASHER (M24) 4 FLG NUT (M24-3.00, 10.9) 4 SCREW (M24-3.00 X 300MM, 10.9) 2 TILT CYLINDER MOUNT 2 SCREW (M16-2.00 X 50MM) 4 SCREW (M16-2.00 X 65MM, 10.9) 6 WASHER (M16, HARDENED) 6 LOCKNUT (M16-2.0,PRV TRQ,10.9) 2 TAPERED INSERT (1") 2 TAPERED PIN (1.000" X 2..36") 2 FLG LK SCREW (M10-1.50 X 30MM) 2 ZERK (1/4-NF, STR)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 AND 2 SEE FOOTNOTES 1 AND 2

TORQUE TO 580 FT-LB, USE LOCTITE 271 OR EQUIVALENT USE LOCTITE 271

USE LOCTITE 271 SEE FOOTNOTES 1 AND 2

NOT SHOWN:

500-1219 500-1221 500-1867

DOUBLE JOINT KIT DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. BEGINS WITH S/N CMW115QBP0000161 TILT MOUNT 301-1944 SUPERSEDES 300-9898, TILT MOUNT 301-1945 SUPERSEDES 300-9924, AND TILT MOUNT 301-1942 SUPERSEDES 306-891.

2. IF REPLACING ONE OF 300-9898, 300-9924, OR 306-891, WITH A NEW PART, REPLACE ALL OTHER TILT MOUNTS WITH NEW PARTS TO ENSURE THAT TILT FUNCTION DOES NOT BIND. 3. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 2, 3, 4, & 5. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS. NOTE:

1. AXLE MOUNT PLATE ON FRONT AND BACK OF FRAME MOUNT PLATES.

17

ID0242910

60

REAR AXLE - NON-TILT RT115 QUAD TRACK

23

18

7

7

8

8

19

20 2 3

21

8

9

11 4

10

12 17 15

23 22

1

16

20

14

18

6 9 13 14

10

5

ID0242911

61

REAR AXLE - NON-TILT RT115 QUAD TRACK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

160-1197 301-0194 301-0195 300-9781 300-0089 301-0211 106-887 106-625 106-489 107-152 106-471 106-496 106-685 106-486 105-1442 160-1249 178-1001 106-831 301-5536 106-356 178-1000 301-5537 115-003

QTY

DESCRIPTION

1 STEERABLE AXLE (26.28) 1 RIGHT AXLE MOUNT 1 LEFT AXLE MOUNT 2 STOP MOUNT BRACKET 2 BOTTOM BRACE 2 CLAMP PLATE 4 SCREW (M24-3.00 X 300MM, 10.9) 14 WASHER (M24) 14 FLG NUT (M24-3.00, 10.9) 10 SCREW (M24-3.00 X 80MM, 10.9) 8 FLG SCREW (M16-2.00 X 30MM) 7 FLG SCREW (M12-1.75 X 35MM) 8 LOCKNUT(M12-1.75,PRV TRQ,10.9) 20 FLG SCREW(M20-2.50X 90MM,10.9) 20 FLG LOCKNUT, M22 X 1.5 2 MACHINED ADAPTER RING 1 BRONZE BUSHING (4.726" ID, 5.500" OD) 8 FLG SCREW (M20-2.50X60MM,10.9) 1 QUAD AXLE MOUNT, OPEN 8 FLG NUT (M20-2.50, 10.9) 1 BRONZE BUSHING (4.923" ID, 5.500" OD) 1 QUAD AXLE MOUNT, CLOSED 2 ZERK (1/4-NF, STR)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

USE LOCTITE 609

USE LOCTITE 242 (BLUE).

SEE FOOTNOTE 1 TORQUE TO 580 FT-LB, USE LOCTITE 680 OR EQUIVALENT SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

500-1219 500-1221 500-1867

DOUBLE JOINT KIT DIFFERENTIAL KIT STUD, M22

FOOTNOTES:

1. BEGINS WITH S/N: CMWR115QTD0000484. IF REPLACING OLD MOUNTS (300-9768 OR 300-9769), OR BUSHINGS (178-365 OR 301-0051) ON RT115Q USE KIT 190-1826, WHICH INCLUDES REFERENCE #'S 17, 19, 21, & 22. NEW BUSHINGS 178-1000 AND 178-1001 WILL NOT FIT IN OLD MOUNTS.

NOTE:

10

ID0242911

62

DRIVE LINE

FRONT/REAR RT115 QUAD TRACK

1

5 4

3 5

2

4

3 3

01

ID0242914

63

DRIVE LINE

FRONT/REAR RT115 QUAD TRACK REF PART NO. NUMBER

QTY

1 2 3 4 5

1 FRONT DRIVE SHAFT 1 REAR DRIVESHAFT 24 SCREW (M10-1.50 X 25MM) 8 STUD (M10 - 1.5 X 55MM) 8 LOCKNUT (M10-1.5)

160-1202 160-1201 107-966 105-1452 106-758

DESCRIPTION

REMARKS

USE LOCTITE 609 OR EQUIVALENT USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

USE LOCTITE 242 (BLUE) THREAD LOCKER ON ALL FASTENERS.

01

ID0242914

64

STEERING SENSOR ASSEMBLY

7 19 18 14 13

5 24 12

11

15

3

4 17 28

1

23

20

3

8

15

13

16

14 29

10

21

9

19

6

24

29 22

2 25

26 27

07

ID0237742

65

STEERING SENSOR ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

300-0082 300-0083 125-786 300-0084 300-0085 110-290 107-574 300-0086 300-0087 115-349 105-1056 105-1491 105-117 106-380 107-859 107-573 105-002 105-048 105-065 181-634 105-052 105-053 106-447 215-1568 157-645 214-104 215-224 106-397 106-385

QTY

DESCRIPTION

1 SWITCH DISK 1 BOX TOP 2 NYLINER BUSHING 5/8 1 SHAFT 1 BOX ARM 1 ROD END (1/2-NF, FM) 1 ROD END (1/2-NF, FM) 1 CONTROL ROD 1/2 X 3.75 1 BOX WELDMENT 1 GROMMET (1/2") 2 SCREW (M6-1.00 X 40MM) 4 SCREW, HEX HEAD (#6-32 X 3/4') 2 WASHER (5/16") 2 FLG LK SCREW (M8-1.25 X 16MM) 4 NUT, LOCK, #6-32, NYLON INSERT 1 1/2-20 UNF JAM NUT (LH) 1 BOLT (1/2-NC X 2 1/4") 1 BOLT (1/2-NC X 1-1/2") 2 LOCKNUT (1/2-NC) 1 BOSS 2 BOLT (3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX 1 JAM NUT (1/2-NF) 2 SWITCH 6 WEATHER-PAC SEAL (2.80MM) 6 PACKARD MALE TERMINAL 2 3-WAY WP MALE CONNECTOR 1 WASHER (M12, HARDENED) 2 FLG LOCKNUT (M6-1.00)

REMARKS

USE 256-603 SILICONE TO SEAL BOX

LOCTITE 242 OR EQUIVALENT SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. ITEMS 24, 25, 26, & 27 CAN BE PURCHASED AS SERVICE PART 215-1591 (WITH A QUANTITY OF 2 NEEDED FOR THIS ASSEMBLY)

NOTE:

07

ID0237742

66

TRACK DRIVE

BEGINS WITH S/N: CMWR115QEC0000383 RT120Q ENDS WITH S/N: XXXXXXX

18

17 16

14

CAST HUB SEE NOTE 2

3

19 13

WELDED HUB SEE NOTE 2

2 1 12

11

2 10

4 5

15

8

6

20 9

3

15 7

NOTE SEAL ORIENTATION

9 8 20 9

12

ID0285445

67

TRACK DRIVE

BEGINS WITH S/N: CMWR115QEC0000383 RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 RIGHT TRACK FRAME 2 TAPERED RACE (6.496") 2 TAPERED BEARING (4.330") 1 SEAL RING 1 INTERNAL SEAL (6.500" SHAFT) 2 TRACK HUB 2 SPROCKET HALF 2 SCREW (M20-2.50 X 55MM, 10.9) 12 LOCKNUT (M20-2.50, 10.9) 1 SHIM, .002 " 2 SHIM, .003" 1 SHIM, .007" 4 SHIM, .020" 1 HALF SHAFT 10 SCREW (M20-2.50 X 80MM, 10.9) 8 SCREW (M12-1.75 X 85mm, SOC) 1 COVER 6 FLG SCREW (M8-1.25 X 20MM, GD8) 1 DOWEL PIN (.750 X 1.750) 4 WASHER (M20, HARDENED)

301-0985 126-063 126-064 301-0371 105-1480 160-1248 160-1247 106-798 106-665 160-1210 160-1211 160-1212 160-1213 301-0370 107-127 105-1528 300-9612 106-162 105-1483 106-399

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1

BEGINS WITH S/N: CMWR120QPE0000100 BEGINS WITH S/N: CMWR120QCE0000062 USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE LOCTITE 277, TORQUE TO 115 Ft-Lbs - SEE FOOTNOTES 2 & 3 USE RTV SILICONE TO SEAL CAP TO HOUSING

NOT SHOWN:

FOOTNOTES:

1. RIGHT TRACK USING WELDMENT 301-0985 AND ALL RELATED COMPONENTS ARE SHOWN, FOR LEFT TRACK FRAME SUBSTITUTE 301-0984 (LEFT FRAME) AND USE SAME COMPONENT PARTS. 2. APPLY LOCTITE 277 TO BOLTS (REF. #16) AROUND FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES. TORQUE TO 115 Ft-Lbs IN 20lb INCREMENTS. 3. SCREWS, 105-1528, BEGINS WITH S/N CMWR115QKA0000077.

NOTE:

12

1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING/TORQUE INSTRUCTIONS. 2. IF INSTALLING SPROCKET HALF 160-1247 ONTO WELDED HUB, 300-9614, PLACE THE CONCAVE SIDE OF THE SPROCKET SO THAT IT MATES TO THE BACK FACE OF THE HUB. IF INSTALLING SPROCKET HALF 160-1247 ONTO CAST HUB, 160-1248, PLACE THE FLAT SIDE OF THE SPROCKET SO THAT IT MATES TO THE BACK FACE OF THE HUB. THE CAST HUB HAS A PILOT SHOULDER AND THE SPROCKET MUST BE MOUNTED IN THE OPPOSITE ORIENTATION TO MAINTAIN CENTER ALIGNMENT.

ID0285445

68

TRACK DRIVE

RT115 QUAD TRACK - ENDS WITH S/N: CMWR115QEC0000383

18

17

16

14 13

3 2

19 10

1

11 2

12

4

15 6

7 9 8

3 5 15

9 8

9

NOTE SEAL 0RIENTATION

10

ID0235967

69

TRACK DRIVE

RT115 QUAD TRACK - ENDS WITH S/N: CMWR115QEC0000383 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 RIGHT TRACK FRAME 2 TAPERED RACE (6.496") 2 TAPERED BEARING (4.330") 1 SEAL RING 1 INTERNAL SEAL (6.500" SHAFT) 1 HUB WELDED 2 DRIVE SPROCKET WELDED 86MM X 30 TEETH 4 SCREW (M20-2.50 X 40MM, 10.9) 12 LOCKNUT (M20-2.50, 10.9) 1 SHIM, .002 " 2 SHIM, .003" 1 SHIM, .007" 3 SHIM, .020" 1 HALF SHAFT 9 SCREW (M20-2.50 X 80MM, 10.9) 8 SCREW (M12-1.75 X 85mm, SOC) 1 COVER 5 FLG SCREW (M8-1.25 X 20MM, GD8) 1 DOWEL PIN (.750 X 1.750)

300-9678 126-063 126-064 301-0371 105-1480 300-9614 140-1187 106-611 106-665 160-1210 160-1211 160-1212 160-1213 301-0370 107-127 105-1528 300-9612 106-162 105-1483

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE LOCTITE 277, TORQUE TO 115 Ft-Lbs - SEE FOOTNOTE'S 2 & 3.

USE RTV SILICONE TO SEAL CAP TO HOUSING

NOT SHOWN:

FOOTNOTES:

1. RIGHT TRACK USING WELDMENT 300-9678 AND ALL RELATED COMPONENTS ARE SHOWN, FOR LEFT TRACK FRAME SUBSTITUTE 300-9619 (LEFT FRAME) AND USE SAME COMPONENT PARTS. 2. APPLY LOCTITE 277 TO BOLTS (REF. #16) AROUND FIRST FOUR THREADS. APPLY LOCTITE 277 DOWN THE LENGTH OF THE MATING HOLES. TORQUE TO 115 Ft-Lbs IN 20lb INCREMENTS. 3. SCREW'S, 105-1528, BEGINS WITH S/N CMWR115QKA0000077.

NOTE:

1. SEE SERVICE INSTRUCTIONS OR ASSEMBLY WORK INSTRUCTIONS FOR PROPER SHIMMING/TORQUE INSTRUCTIONS.

10

ID0235967

70

ROLLERS

TRACKROLLERS & FIXED END ROLLER - BEGINS WITH S/N: CMWR115QEC0000383 ENDS WITH S/N: XXXXXXX

14 8 6 3

5

4

7

2

1

15

4

53

14 6 8

7

9

11 12 13 13

12

10 9

08

10 11 ID0285360

71

ROLLERS

TRACKROLLERS & FIXED END ROLLER - BEGINS WITH S/N: CMWR115QEC0000383 ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 13.5" ROLLER 1 REAR SHAFT 2 O-RING (224 D90) 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 REAR SPACER 2 (CASTLE NUT 1 3/4 - 8 UN) 2 WASHER (1.75") 4 TRACK ROLLER 6 BALL BEARING (W/051-345 INSTR) 4 DIRT SHIELD 4 WASHER (1/2") 4 FLG SCREW (M12-1.75 X 30MM) 2 COTTER PIN (.500" X 4.000") 1 PLUG (04N, SOC, SS)

140-1191 160-1229 157-022 125-1052 150-3560 301-0878 107-411 105-1609 140-1188 125-009 105-1125 105-475 106-469 105-1592 115-444

DESCRIPTION

REMARKS

REPLACES 150-3164 REFER TO FOOTNOTE 1 SEE FOOTNOTE 2

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. 2. TIGHTEN CASTLE NUT ON BOTH SIDES UNTIL SNUG, THEN TORQUE EACH NUT TO 400 FT-LBS. AFTER APPLYING TORQUE TO EACH NUT, CONTINUE TO TIGHTEN EACH NUT UNTIL THE SLOTS ON THE NUT ALIGNS WITH THE CROSS-DRILLED HOLE IN THE SHAFT.

NOTE:

08

ID0285360

72

ROLLERS

TRACKROLLERS & FIXED END ROLLER - ENDS WITH S/N: CMWR115QEC0000383 RT115 QUAD TRACK

7

8

6

3

5 4

14

2

1 4

5

3 6 7

8 9

14

11 12

13 13 12 10 9

10 11

08

ID0236026

73

ROLLERS

TRACKROLLERS & FIXED END ROLLER - ENDS WITH S/N: CMWR115QEC0000383 RT115 QUAD TRACK REF PART NO. NUMBER

QTY

1 140-1191 2 300-9710 3 157-022 4 125-1052 5 150-3560 6 300-9711 7 106-399 8 105-384 9 140-1188 10 125-009 11 105-1125 12 105-475 13 106-469 14 106-611

1 1 2 2 2 2 2 2 4 6 4 4 4 2

DESCRIPTION

13.5" ROLLER REAR SHAFT O-RING (224 D90) BEARING SEAL, 3.000ID x 4.329OD x .500 SPACER WASHER (M20, HARDENED) WASHER (3/4") TRACK ROLLER BALL BEARING (W/051-345 INSTR) DIRT SHIELD WASHER (1/2") FLG SCREW (M12-1.75 X 30MM) SCREW (M20-2.50 X 40MM, 10.9)

REMARKS

REFER TO FOOTNOTE 1 USE LOCTITE 242

USE LOCTITE 242 REFER TO FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

2. ADD LOCTITE 242 TO REF#14, 106-611, & TORQUE TO 400 ft.-lbs.

NOTE:

08

ID0236026

74

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - BEGINS WITH S/N: CMWR115QCD0000483 RT120Q ENDS WITH S/N: XXXXXXX

16

DIRECTION OF TREAD PATTERN

18

15 19

14 9 7 4

3

21 22

8 6

5

11

17

12

2

1

07

13

3

4

5

7

17 6

8

10

9

ID0302277

75

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - BEGINS WITH S/N: CMWR115QCD0000483 RT120Q ENDS WITH S/N: XXXXXXX REF PART NO. NUMBER

QTY

1 140-1191 2 300-9712 3 125-1052 4 150-3560 5 300-9711 6 300-9713 7 125-752 8 105-423 9 106-611 10 150-3273 11 154-401 12 150-3638 13 155-179 14 115-024 15 115-003 16 300-9504 17 157-022 18 115-157 19 301-0985 21 153-241 22 150-3638

1 13.5" ROLLER 1 SHAFT 2 BEARING 2 SEAL, 3.000ID x 4.329OD x .500 2 SPACER 2 WASHER 2 SPRING BUSHING 2 WASHER (3/4") 2 SCREW (M20-2.50 X 40MM, 10.9) 2 GREASE CYLINDER (1.5 X 5) 2 CONNECTOR (04S-04O90, ORF) 1 HOSE (04OFX45-12.5"-5000) 2 PLUG (10S, SOC) 1 ZERK (02N, 5000) 1 ZERK (1/4-NF, STR) 1 450 x 42L x 86P CHEVRON TREAD TRACK 2 O-RING (224 D90) 1 PLUG (02N, SOC) 1 RIGHT TRACK FRAME 2 CONNECTOR (04O-02N) 1 HOSE (04OFX45-12.5"-5000)

DESCRIPTION

REMARKS

NOTE SEAL DIRECTION REFER TO FOOTNOTE 1

TORQUE TO 400 FT-LBS; USE LOCTITE 242

NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER

NOT SHOWN:

FOOTNOTES:

1. NOTE THAT FLAT EDGES OF THE SPACERS (REF #5) FIT INTO SLOTS ON FRAME WELDMENT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0302277

76

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - ENDS WITH S/N: CMWR115QED0000482 RT115 QUAD TRACK

DIRECTION OF TREAD PATTERN

16 15

18 14 9

19 7 4

8 6

10 3 2 13

5 17 20

11

3

12

17 6

1

8 9

4 5 7 19

07

ID0236024

77

TRACK TENSIONER

ADJUSTABLE ROLLER & LUBRICATION - ENDS WITH S/N: CMWR115QED0000482 RT115 QUAD TRACK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

140-1191 300-9712 125-1052 150-3164 300-9711 300-9713 125-752 105-422 106-611 150-3067 154-158 150-2327 155-179 115-024 115-003 300-9504 157-022 115-157 105-1493 150-3168

QTY

1 1 2 2 2 2 2 2 2 2 2 2 2 1 1 1 2 1 2 1

DESCRIPTION

13.5" ROLLER SHAFT BEARING SEAL, 3.000ID x 4.329OD x .511 SPACER WASHER SPRING BUSHING WASHER SCREW (M20-2.50 X 40MM, 10.9) GREASE CYLINDER (1.5 X 5) CONNECTOR (1/8NPTX7/16JICX90) LUBE HOSE (02N - 04JIC - 15") PLUG (10S, SOC) ZERK (02N, 5000) ZERK (1/4-NF, STR) 450 x 42L x 86P CHEVRON TREAD TRACK O-RING (224 D90) PLUG (02N, SOC) WASHER (3/4" X 2.00" O.D., HARDENED) PLASTIC PLUG

REMARKS

NOTE SEAL DIRECTION REFER TO FOOTNOTE 1

USE LOCTITE 242 SEE FOOTNOTE 2

NOTE DIRECTION OF TRACK PATTERN RELATIVE TO ADJUSTABLE IDLER

NOT SHOWN:

FOOTNOTES:

1. NOTE THAT FLAT EDGES OF THE SPACERS (REF #5) FIT INTO SLOTS ON FRAME WELDMENT. 2. IF REPLACING HOSE 150-2327, USE KIT 190-1825. FROM KIT, USE FITTING 156-273 IN PLACE OF FITTING 154-158 (ITEM 11). FOR PLACEMENT OF OTHER PARTS FROM KIT, SEE PARTS PAGE ID0302277.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0236024

78

NOTES:

ID0134963

79

FRAME COMPONENTS

ID0135068

80

BACKFILL BLADE PIVOT RT115 QUAD

5

4 3

9 6

10

2

7 11

1

8

12 13 9 14

2 4 5

01

ID0233769

81

BACKFILL BLADE PIVOT RT115 QUAD REF PART NO. NUMBER

QTY

1 331-475 2 125-822 3 178-572 4 105-416 5 106-470 6 107-537 7 300-8460 8 125-771 9 105-830 10 105-475 11 151-057 12 178-394 13 181-982 14 125-773

1 2 1 2 2 2 2 4 4 2 2 2 2 2

DESCRIPTION

REMARKS

PIVOT COMPOSITION BUSHING (1.750") PIN (1.750" X 12.750") WASHER (5/8") FLG SCREW (M16-2.0 X 40MM) BOLT (M10-1.50 X 20MM,BUT SOC) TAB PIN (1.25 X 2.57) COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") WASHER (1/2") CYL (2.0 X 1.25 X 8.0) TAPERED PIN (1.250" X 4.25") TAPERED INSERT (1.25") COMPOSITION BUSHING (1.75")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0233769

82

BFB ARM AND BLADE

5

6

4 7 4 8

3 23

10 1

6

13

5

9 12 20

19 17

10

22

14 18

16 15

9 11

21

2

05

ID0250142

83

BFB ARM AND BLADE REF PART NO. NUMBER

QTY

1 301-1105 2 300-4321 3 150-3170 4 125-773 5 181-975 6 106-470 7 183-768 8 178-584 9 314-104 10 106-012 11 178-532 12 309-138 13 106-383 14 150-5263 15 300-7763 16 107-434 17 183-767 18 125-800 19 181-981 20 106-164 21 125-771 22 154-252 23 154-344

1 QUAD LIFT ARM 1 BACKFILL BLADE ASSEMBLY (80") 1 CYL (3.0 X 1.75 X 7.50, SP) 2 COMPOSITION BUSHING (1.75") 2 TAPERED INSERT (1.75") 2 FLG SCREW (M16-2.0 X 40MM) 1 TAPERED PIN (44.4MM X 205MM) 1 TAPERED PIN (1.750" X13.90") 2 TILT BLADE RETAINER 6 FLANGE BOLT (5/8-NC X 3") 1 PIN 2 RETAINER 2 FLG LK SCREW (M10-1.50 X 30MM) 1 CYL (2.0 X 1.25 X 3.34) 1 PIN 1 ROLL PIN 3/8 X 1-5/8 1 TAPERED PIN (1.000" X 2..36") 1 COMPOSITION BUSHING (1") 1 TAPERED INSERT (1") 1 FLG LK SCREW (M10-1.50 X 30MM) 1 COMPOSITION BUSHING (1.25") 2 CONNECTOR (04S-04O90) 2 UN RUN TEE (06OFX-06O-06O)

DESCRIPTION

REMARKS

USE SEAL REPAIR KIT 190-2285

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

05

ID0250142

84

85

86

COUNTERWEIGHT/GRILL RT115 QUAD

2 1

8

9 10 11

6

5 3

7 12 10 13 4

02

ID0242231

87

COUNTERWEIGHT/GRILL RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

190-1315 375-457 300-7171 300-7170 308-723 106-987 106-574 178-873 117-386 106-665 106-399 307-531 300-7930 106-633

QTY

DESCRIPTION

COUNTERWEIGHT KIT 1 NOSE CASTING 1 GRILLE ASM-L.H. 1 GRILLE ASM-R.H. 2 SCREEN 2 FLG LK SCREW (M6-1.00 X 16MM) 2 CLIP NUT (M6-1.00) 2 SCREEN RETAINER 2 EXTENSION SPRING 6 LOCKNUT (M20-2.50, 10.9) 12 WASHER (M20, HARDENED) 2 CLAMP BAR 2 RECTANGULAR SHIM 6 BOLT (M20-2.50 X 130MM)

REMARKS

INCLUDES ITEMS 1-13 & NOT SHOWN ITEMS

THIN SIDE OF SHIM GOES TO THE FRONT OF THE MACHINE TORQUE TO 350 FT/LB, USE 051-420 FOR TORQUE SEQUENCE

NOT SHOWN:

273-292 273-246

1 FRAME NOSE CASTING WEIGHT 1 RIGID LOGO PLACARD

FOOTNOTES:

NOTE:

02

ID0242231

88

FRONT COUNTERWEIGHT

4

9

7 5

8 7 2

3

1

6 2 5

3

4

1

03

ID0121773

89

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

100-863 375-369 106-352 106-488 106-587 179-605 319-948 106-399 106-611 319-947

QTY

8 2 2 2 2 1 8 8 1

DESCRIPTION

REMARKS

COUNTERWEIGHT KIT WEIGHT CASTING NUT (M24-3.00) WASHER (M24, HARDENED) LOCKNUT (M24-3.0, PRV TRQ, 10.9) ALL THREAD ROD (M24 X 15.00) RIGHT WEIGHT RACK WASHER (M20, HARDENED) SCREW (M20-2.50 X 40MM, 10.9) LEFT WEIGHT RACK

INCLUDES REF. NO'S 1-9 USED ONLY WITH 3 WEIGHTS OR LESS USED ONLY WITH 3 WEIGHTS OR LESS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0121773

90

ENGINE ENCLOSURE RT95/RT115 T3

15

8 26 1

16 32

17 10

4 22

7

2 29

9 23

24

28

31 11

6 30

25 26

12

27 18 19 14

21

3 13

5 20 04

ID0175109

91

ENGINE ENCLOSURE RT95/RT115 T3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 FIREWALL 1 LEFT SIDE PANEL ASSEMBLY 1 RIGHT SIDE PANEL ASSEMBLY 1 MID HOOD 1 FRONT HOOD SUPPORT 1 HOOD CAP 1 PREHEATER SOLENOID (12V) 1 BATTERY DISCONNECT SWITCH 1 BATTERY JUMPER TERMINAL (RED) 26 BULK EDGE (1/8", SOLD PER FT) 10 BULK EDGE (5/32",SOLD PER 1") 25 BULK EDGE (3/16", SOLD PER FT) 25 BULK EDGE (3/16", SOLD PER FT) 16 BULK EDGE (3/16", SOLD PER FT) 42 BULK EDGE (1/8",SOLD PER FT) 1 SOUND INSULATION 7 INSULATION STUD 4 DRAW LATCH 5 BOLT (#10-24 X 1-1/4",SOC,GD8) 4 FLG LK BOLT (1/2-NC X 1-1/2") 2 SCREW (M10-1.50 X 35MM, SOC) 1 SCREW (M10-1.50 X 65MM, SOC) 2 FLG LK SCREW (M6-1.00 X 20MM) 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG SCREW (M12-1.75 X 30MM) 4 FLG SCREW (M10-1.50 X 25MM) 6 FLG LOCKNUT (M10-1.50) 8 FLG LK NUT (M12-1.75) 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 5 LOCKNUT (#10-24) 2 POP RIVET (5/32 X .525) 5 CLIP NUT (M10-1.50)

310-716 362-1095 362-1096 300-4468 300-4451 325-791 214-979 217-819 211-087 116-421 115-686 117-344 117-344 117-344 116-489 117-341 111-043 110-681 106-408 105-831 106-081 106-725 106-379 106-632 106-469 106-724 106-387 106-709 106-538 106-048 108-173 106-558

DESCRIPTION

REMARKS

INCLUDES HARDWARE USE 1 @ 26" USE 2 @ 10" USE 1 @ 25" USE 1 @ 25" USE 1 @ 16" USE 2 @ 42"

NOT SHOWN:

191-227

SIDE PANEL LOCK KIT

INCLUDES REF #s 23, 24, & 25

FOOTNOTES:

NOTE:

04

ID0175109

92

CONSOLE RT115 QUAD

5

1 6

2 3

27

4

7 8

26 25 9 24 11 23

10

21 22 19 10

20

28

29 20

31

18 17

12

13 14 30 15 16 10

07

16

ID0230219

93

CONSOLE RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 30-PIN CONTROLLER V3 4 FLG LK SCREW (M6-1.00 X 20MM) 4 FLG LOCKNUT (3/8-NC) 4 BOLT (3/8-NC X 1.00", BUT SOC) 1 STEERING WHEEL CAP 1 STEERING WHEEL 1 JAM NUT (13/16-NF) 1 TILT COLUMN 1 AUDIO ALARM 15 WASHER (M6) 6 SCREW (M6-1.00 X 25MM) 1 CONSOLE CENTER SECTION 3 ACCESS DOOR 1 BRACE 1 CONSOLE BASE 4 SCREW (M6-1.00 X 16MM) 1 CUP HOLDER 2 WASHER (1/4") 3 WING SCREW (M6-1 X 25MM) 2 FLG LOCKNUT (5/16-NC) 1 DEUTSCH BULKHEAD MOUNT 2 CLIP NUT (M6-1.00) 4 FLG SCREW (M16-2.0 X 40MM) 1 PEDESTAL 2 SCREW (M4-0.70 X 16MM,BUT SOC) 1 PLUNGER SWITCH 2 NUT (M4, W/LK WSHR) 18 BULK EDGE (5/32",SOLD PER 1") 1 BOLT-ON CLAMP (1-5/8") 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25)

220-1241 106-379 105-834 107-864 110-730 160-428 105-361 306-433 306-603 107-801 105-1550 300-3709 318-560 314-487 318-557 105-1552 308-888 105-095 107-800 105-003 319-737 106-574 106-470 300-4462 107-580 215-1677 105-680 115-686 110-856 106-381 106-386

DESCRIPTION

REMARKS

BEGINS WITH S/N: CMWRT115QCA0000074

USE ADAPTER HARNESS 215-1780, SEE FOOT NOTE 1 ATTACHES TO FRONT PLATE OF PEDESTAL WELDMENT

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N CMWR115QKB0000212

NOTE:

07

ID0230219

94

LEFT FENDER RT115 QUAD

3 4

5 6

13 6

6

6

7 9

7

5 4

13 5 13 13 10

13

5

6

5 13

10 5 11

1 6 7

12 8

2

03

ID0237841

95

LEFT FENDER RT115 QUAD REF PART NO. NUMBER

QTY

1 309-816 2 117-360 3 306-491 4 309-434 5 107-135 6 107-629 7 107-778 8 106-162 9 362-1456 10 107-801 11 306-795 12 308-897 13 106-163

1 STRAP 1 GRAB HANDLE 1 LEFT FENDER 2 TAB 12 CLIP NUT (M8-1.25) 11 WASHER (M8) 8 SCREW (M8-1.25 X 30MM,BUT SOC) 1 FLG SCREW (M8-1.25 X 20MM, GD8) 1 LEFT OUTSIDE FENDER 2 WASHER (M6) 1 TAB 1 PANEL 11 FLG SCREW (M8-1.25 X 30MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0237841

96

RIGHT FENDER

3

RT115 QUAD

4 2

1

5 6 7 8 9 12

10 14

7

11

19

13

33 15

17 32

33 16 18

30

29

28 22 23

17 32 25 30 35 27 37 30 36 31 22 22 31 34

20

27

21

27

26 38 22 31 30

22 23 23

24 22 31

07

ID0234599

97

RIGHT FENDER RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

2 BOLT (#10-24 UNC X 1" PAN SLT) 1 NON-CONTACTING ROTARY POSITION SENSOR 1 KNOB (3/8-NC, ORANGE) 1 ROD 1 THROTTLE PIVOT PIN 1 WASHER (9/16" HARDENED) 2 WASHER UHMW (3/8) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 2 WASHER (M6) 1 THROTTLE BRACKET 1 LOCKNUT (3/8 NC) 1 WASHER (3/8") 2 FLG LOCKNUT (M6-1.00) 1 WASHER BELLEVILLE (3/8) 1 ROCKER SWITCH (SPDT) 1 ROCKER SWITCH ON-OFF w/ LED 5 SWITCH ACTUATOR GUARD 1 COVER 1 ROCKER SWITCH (DPDT) ON-ON-ON 1 PANEL 1 RIGHT OUTSIDE FENDER 13 WASHER (M8) 8 SCREW (M8-1.25 X 30MM,BUT SOC) 1 FLG LOCKNUT (M8-1.25) 1 RIGHT FENDER 2 FLG SCREW (M8-1.25 X 20MM, GD8) 4 TAB 1 GRAB HANDLE 1 STRAP 12 CLIP NUT (M8-1.25) 11 FLG SCREW (M8-1.25 X 30MM) 5 SWITCH GASKET 2 ROCKER SWITCH (SPDT) 1 RELAY MOUNT BRACKET 2 POP RIVET (3/16" X 1/2") 2 WASHER (.191") 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50)

105-815 217-304 110-590 117-342 179-554 106-598 107-529 107-312 107-801 319-498 105-287 105-118 106-385 105-805 217-762 215-1666 110-854 362-823 215-1590 308-897 362-1457 107-629 107-778 106-386 306-490 106-162 309-434 117-360 309-816 107-135 106-163 165-817 217-764 301-5314 110-527 106-205 106-724 106-387

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0234599

98

BACK PANEL RT115 QUAD

1

4

2

5 6

5 8

7

3 6

9 19

15 14 17 16 18

13

11 10

2 2

12 1

02

ID0237851

99

BACK PANEL RT115 QUAD REF PART NO. NUMBER

QTY

1 105-1549 2 107-801 3 106-574 4 307-644 5 107-580 6 107-358 7 322-871 8 107-744 9 362-823 10 106-163 11 107-135 12 106-162 13 309-434 14 110-854 15 217-789 16 217-892 17 110-641 18 110-560 19 362-1234

7 9 5 1 6 6 1 6 1 2 4 2 2 1 1 1 1 2 1

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 20MM) WASHER (M6) CLIP NUT (M6-1.00) COVER SCREW (M4-0.70 X 16MM,BUT SOC) WELLNUT (M4-0.7 X 12.67MM LG) TDM COVER WASHER (M6) COVER FLG SCREW (M8-1.25 X 30MM) CLIP NUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM, GD8) TAB SWITCH ACTUATOR GUARD ROCKER SWITCH POTENTIOMETER - AUTOCROWD KNOB (1/8", BLK) POP RIVET (3/16" X 1/2", ALUM) REAR PANEL W/O AC DUCT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0237851

100

PARKING BRAKE RT115 QUAD

2

8 10

6

7

9 3 5

11 3 12

4 1

3

15

14 13

01

ID0237798

101

PARKING BRAKE RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 PARK BRAKE BRACKET 1 PARKING BRAKE LEVER 10 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LK SCREW (M8-1.25 X 20MM) 1 GRIP (7/8", ORANGE) 1 ACTUATOR BRACKET 2 NUT (M4, W/LK WSHR) 1 SWITCH BRACKET 1 PLUNGER SWITCH 2 SCREW (M4-0.70 X 12MM, SOC) 2 SCREW (M8-1.25 X 40MM) 1 COTTER PIN (3/32" X 1") 1 BRAKE CABLE 1 CLEVIS PIN (5/16" X 1")

309-383 160-744 106-386 106-162 106-991 110-469 309-413 105-680 309-412 217-705 106-715 106-328 105-508 194-184 110-150

DESCRIPTION

REMARKS

MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER

MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0237798

102

FUEL TANK

RT115 QUAD TRACK

TO

FIL T

13

ER

15 13 11

10 17 SEE FOOTNOTE 1

7

12 13

15

9

14

8 5

RET UR

25 10

18

N

16 20

19

6

21 22 23

6

3 1

24 2

4 11

ID0235943

103

FUEL TANK

RT115 QUAD TRACK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

DESCRIPTION

300-9663 1 FUEL TANK 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2") 106-198 4 FLG LOCKNUT (1/2-NC, GD8) 152-150 1 PLUG, MAGNETIC (-16S) 300-9737 1 LEFT COVER 105-1221 8 FLG SCREW (M5-.80 X 16MM, THD FRM) 111-002 2 LIFT-OFF HINGE (OFF-SET) 117-558 1 LATCH, ADJUST LEVER (LOCKING) 215-1368 1 FUEL SENDER (3 WIRE) 107-786 15 SCREW(#10-32 X 1-1/2") HEX 156-269 2 S/O COUPLER (04H-05H90) 116-325 2 GROMMET (.362") 110-249 6 WORM CLAMP (1/4" TO 5/8") 118-096 44 BULK FUEL TUBING (1/4",PER FT) 116-108 116 BULK HOSE (5/16", SOLD PER 1") 301-0191 1 MOUNTING PLATE 117-671 1 ABRASION SLEEVE (1" X 12") 106-701 2 WASHER, FLAT, 1/4 ID, NYLON 105-078 3 NUT (1/4-NC) 301-0786 1 PROP ROD 110-126 1 BOLT-ON CLAMP (1/2") 106-029 1 BOLT (3/8-NC X 3/4", BUT SOC) 105-047 1 LOCKNUT (3/8-NC) 105-884 4 WASHER (1/2") 194-505 1 FUEL PICKUP

REMARKS

USE REPLACEMENT CAP 111-065 USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 20" & USE 1 @ 24", SEE FOOTNOTE 1 USE 1 @ 51" & 1 @ 65" APPLY SMALL BEAD OF SEALER

NOT SHOWN:

FOOTNOTES:

1. ATTACH FUEL PICKUP HOSE TO THE SIDE OF THE FUEL SENDER TUBE USING A ZIP TIE TO SECURE TUBE. HOSE SHOULD BE FLUSH WITH BOTTOM OF SENDER TUBE.

NOTE:

11

ID0235943

104

HYDRAULIC RESERVOIR RT115 QUAD

12

8 12 3

1

6

7

11

9 10

13 1

12 19

17 16 8

2

32 20

4 19 5 28 24

4 5

29 15

18 26

19

31

20 21

27

05

30

22

15

PUMP CONTROL 14 HEAD DIFF LOCK (RH) 14 ANTI CAV. 25

23 24

PRIORITY VALVE

ID0235944

105

HYDRAULIC RESERVOIR RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

2 LATCH, ADJUST LEVER (LOCKING) 1 RIGHT COVER 1 BATTERY COVER 2 LIFT-OFF HINGE (OFF-SET) 8 FLG SCREW (M5-.80 X 16MM, THD FRM) 4 LOCKNUT (#10-24) 2 12-PIN CONTROLLER 4 FLG SCREW (M6-1.00 X 20MM) 1 CONTROLLER MOUNT 4 BOLT (#10-24 X 3/4") AR LINER PAD (.25" THK) 4 CLIP NUT (M6-1.00) 1 BREATHER -12SAE 2 UN RUN TEE (06OFX-06O-06O) 2 REDUCER (04O-06OF) 1 SIGHT GLASS (2") 1 GROMMET (1 1/2) .188 THK. 1 FLG LOCKNUT (5/16-NC) 3 FLG LK BOLT (1/2-NC X 1-1/2") 3 FLG LOCKNUT (1/2-NC) 1 CONNECTOR (08S-08SF) 1 CONNECTOR (08S-08S) 1 RELIEF VALVE (AUXILIARY) 2 CONNECTOR (08S-10O) 1 BRANCH TEE (08N-06O-06O) 1 HYDRAULIC RESERVOIR 1 TANK STRAINER (100MESH -16HB) 1 REDUCER (08N-1/4-NF) 1 S/O COUPLER (20S-16H90) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 PLUG, MAGNETIC (-16S) 3 WASHER (1/2")

117-558 300-9736 300-9735 105-617 105-1221 106-048 220-1158 106-161 301-0248 106-506 117-463 106-574 150-2337 154-344 154-373 116-218 105-1392 105-003 105-831 105-833 153-995 154-466 158-681 154-391 159-643 300-9657 150-2925 115-286 153-142 214-854 152-150 105-884

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE THE FOLLOWING PLUGS TO CLOSE OFF TANK DURING MAINT: 2X 154-381 -8 SAE, 2X 115-165 1/2 NPT, 1X 155-144 -20 SAE, 1X 155-177 -24 SAE, 1X 152-150 -16S & 1X 159-392 -12 SAE. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 3. USE LOCTITE 242 ON ALL LATCH AND HINGE HARDWARE.

05

ID0235944

106

SEAT

RT115 QUAD TRACK

10 11 7

9 8

10

7

8 9

12

13 2 5 6 1

14 4 3

02

ID0238076

107

SEAT

RT115 QUAD TRACK REF PART NO. NUMBER

QTY

1 300-9745 2 105-267 3 105-089 4 105-273 5 106-031 6 115-430 7 184-252 8 106-391 9 106-333 10 117-924 11 117-429 12 215-1894 13 106-168 14 105-117

1 4 4 2 2 2 2 2 2 1 1 1 2 4

DESCRIPTION

REMARKS

SEAT DECK CUP WASHER (5/16") LOCKNUT (5/16-NC) SCREW (M12-1.75 X 30MM) LOCKNUT (M12-1.75, NLK) SEAT BELT TETHER BUSHING (.562" X 1" X .590") WASHER (M12) SCREW (M12-1.75 X 40MM, 8.8) SEAT BELT SET W/5.75" TONGUE SEAT SEAT SWITCH FLG LK BOLT (1/4-NC X 3/4") WASHER (5/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0238076

108

SEAT SWIVEL

RT115 QUAD TRACK

15

14 13

22

22 23

21

12

20 19 17

23

16

11 10

9

18

6 8 27

7 5

26

1 2 3 4 24

25

01

ID0238075

109

SEAT SWIVEL

RT115 QUAD TRACK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

300-8537 106-992 107-135 110-178 117-816 308-879 106-121 110-383 106-559 117-301 179-382 300-9745 106-522 107-606 107-528 105-095 308-895 107-582 106-986 106-385 115-645 105-876 106-387 106-381 106-386 300-8446 106-264

QTY

1 5 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 2

DESCRIPTION

REMARKS

SEAT BASE FLG LK SCREW (M8-1.25 X 25MM) CLIP NUT (M8-1.25) PLUG (7/8") COMPRESSION SPRING SEAT SWIVEL STUD BOLT (3/8-NC X 1-1/2") KNOB (3/8-NC, BLACK) SCREW (M12-1.75 X 25MM) SWIVEL DISK SHIM SEAT DECK THRUST WASHER TANG WASHER SLOTTED NUT WASHER (1/4") LEVER SHLD BOLT(3/8" X 1/4",5/16-NC) FLG LK SCREW (M6-1.00 X 12MM) FLG LOCKNUT (M6-1.00) COMPRESSION SPRING SCREW (M10-1.50 X 35MM) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) ACCESS PANEL BOLT (5/16-NC X 3/4", BUT SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0238075

110

BATTERY INSTALLATION RT115 QUAD

9

1

15 11

2

6

3

7 8

14

5 4

12 10 13

BATTERY

COLD START ALTERNATOR 06

MAIN ID0230585

111

BATTERY INSTALLATION RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

215-1010 215-1011 215-1009 107-859 106-367 106-048 211-305 211-311 215-1855 213-104 215-1840 106-232 301-5199 106-386 301-5198

QTY

1 1 1 2 2 6 2 1 1 2 1 4 1 4 1

DESCRIPTION

MAIN FUSE HOLDER COVER BUSSBAR (MAIN FUSE HOLDER) MAIN FUSE HOLDER BASE NUT, LOCK, #6-32, NYLON INSERT SCREW (#6-32 X 1/2" PLPS SS) LOCKNUT (#10-24) BK/AMI 125 AMP FUSE BK/AMI 100 AMP FUSE NEGATIVE BATTERY CABLE 2/0 GA, RT115Q BATTERY (12V, 875CCA) POSITIVE BATTERY CABLE 2/0 GA SCREW (M8-1.25 X 16MM) LEFT BATTERY HOLD DOWN BRACKET FLG LOCKNUT (M8-1.25) RIGHT BATTERY HOLD DOWN BRACKET

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2

NOT SHOWN:

301-0248

1 CONTROLLER MOUNT

FOOTNOTES:

1. WHEN REPLACING OLD STYLE BATTERY HOLD DOWN 300-9738, NOT SHOWN, USE KIT 190-1994. KIT INCLUDES REF NO.'S 12-15 AND 301-0248.

2. BEGINS WITH S/N: CMWR115QAC0000296. ALSO INCLUDES S/N'S: CMWR115QPC0000288, CMWR115QTC0000290, CMWR115QHC0000284, AND CMWR115ZHC0000267 3. BEGINS WITH S/N: CMWR115QTC0000404

NOTE:

06

ID0230585

112

ROPS

RT115 QUAD TRACK

7

9

8 9

2

8

97 6 13 19

18

3

16 17

15

12 10

5 5

20

4 10 14

11

1

04

ID0252093

113

ROPS

RT115 QUAD TRACK REF PART NO. NUMBER

QTY

1 327-817 2 118-300 3 324-396 4 350-2550 5 116-421 6 115-038 7 159-958 8 159-936 9 159-976 10 106-393 11 106-162 12 106-459 13 195-611 14 106-665 15 106-386 16 105-095 17 107-193 18 324-921 19 110-348 20 250-063

1 ROPS 1 HEADLINER 1 BRACKET 4 BACKUP PLATE ASSEMBLY 12 BULK EDGE (1/8", SOLD PER FT) 2 RETAINER 4 PLUG (3/4") 4 PLUG (5/8") 12 PLUG (1/4") 16 WASHER (M20) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 8 SCREW (M20-2.50 X 70MM, 10.9) 2 BOLT (1/2-NC X 1-1/4",CSK SOC) 8 LOCKNUT (M20-2.50, 10.9) 4 FLG LOCKNUT (M8-1.25) 4 WASHER (1/4") 4 SCREW (M6-1.00 X 16MM,BUT SOC) 1 COVER, PLASTIC 3 POP RIVET (3/16" X .664") 1 MANUAL COMPARTMENT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

TORQUE NUT TO 250 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 12" REQUIRED, CUT INTO TWO 6" PIECES & PLACE WHERE INDICATED BY GRAPHICS. 2. THIS ROPS IS USED WHEN A 46" HYDRA-WHEEL IS MOUNTED.

NOTE:

04

ID0252093

114

CANOPY AND LIGHT KIT

4

3

8

7

8

1 15 13

8 1 15

11

3 8

1 1

15

13 11

2 17 16

1 1

12 10

6 12

8 3

15 1

1

9 10

8

14

1

4 8

01

5

3

ID0284119

115

CANOPY AND LIGHT KIT REF PART NO. NUMBER

QTY

190-1756 107-716 8 105-185 2 217-288 4 217-287 4 305-658 1 308-894 1 310-113 1 107-405 32 217-762 1 165-817 2 115-349 2 110-854 2 318-661 2 214-912 1 105-284 8 106-048 2 215-041 1

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

DESCRIPTION

LIGHT KIT SCREW (1/4" - 14 x 7/8" SLF DRL) BOLT (#10-24 X ", RD SLT) WORK LIGHT (100FO) WARNING LIGHT EYE-BROW CANOPY OVERHEAD CONSOLE FRONT EYE-BROW CANOPY CLIP NUT (6-32) ROCKER SWITCH (SPDT) SWITCH GASKET GROMMET (1/2") SWITCH ACTUATOR GUARD STRAP DPST ON-OFF ROCKER SWITCH WASHER (3/16") LOCKNUT (#10-24) FLASHER

REMARKS

SEE FOOTNOTE 1

DRILL 2-23/32" HOLES ON DIMPLES

NOT SHOWN:

362-823 273-197 213-062 217-826

COVER OVERHEAD CONSOLE DECAL HARNESS MINI RELAY (SPDT)

FOOTNOTES:

190-1756 INCLUDES ITEMS 1-17 PLUS ITEMS LISTED IN "NOT SHOWN".

NOTE:

01

ID0284119

116

COVERS AND BLANKETS RT115QUAD

2

4

1

3

5

8

2 7

9 10

6 7

01

ID0246297

117

COVERS AND BLANKETS RT115QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

318-793 107-461 301-0166 106-992 106-386 309-847 107-135 117-832 117-834 117-847

QTY

1 1 1 2 2 1 4 1 1 1

DESCRIPTION

REMARKS

FLOOR PLATE LOCKING LATCH COVER PLATE FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) FUEL SENDER COVER CLIP NUT (M8-1.25) SOUND BLANKET SOUND BLANKET HEAT BLANKET

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0246297

118

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

119

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

120

NOTES:

ID0134963

121

CONTROL COMPONENTS

ID0135065

122

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

123

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

124

CRUISE FOOT CONTROL 5 7

4

9

8 6 9

8 7

2

2

11

1

10

3 3

17

ID0025503

125

CRUISE FOOT CONTROL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

215-1941 106-848 106-385 107-769 324-554 106-079 107-092 105-079 105-865 323-921 105-274

QTY

1 4 4 1 1 1 2 2 2 1 1

DESCRIPTION

ONE AXIS 12V FOOT CONTROL, DEUTSCH FLG SCREW (M6-1.00 X 25MM) FLG LOCKNUT (M6-1.00) JAM NUT (M10-1.50) PEDAL SCREW (M10-1.50 X 30MM) WASHER (.254") LOCK WASHER (1/4) BOLT (1/4-NC X 3/4", GD8) CRUISE FOOT CONTROL BASE SCREW (M10-1.50 X 20MM, 10.9)

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE ON RT115Q BEGINS WITH S/N: CMWR115QHD0000478. FOR RT115Q UNITS BEFORE THIS SERIAL NUMBER, USE KIT 190-1827 TO REPLACE CONTROLS AND UPDATE THE WIRE HARNESS, 215-1559, WITH THE CORRECT CONNECTORS. 2. IF REPLACING FOOT CONTROL 215-1537 ON A RT95 CRUISE UNIT OR RT115 CRUISE UNIT, USE KIT 190-2091, WHICH INCLUDES FOOT CONTROL 215-1941 AND CONNECTORS, BEGINS WITH S/N: CMWR15T3HD0000307.

NOTE:

17

ID0025503

126

CONTROL ARM

RT115 QUAD TRACK

8

7 4

9 11 6

10

13

5

1

12

3

11

2

ID0234529

127

CONTROL ARM

RT115 QUAD TRACK REF PART NO. NUMBER

QTY

1 300-9740 2 215-1943 3 106-387 4 313-707 5 107-698 6 105-600 7 110-383 8 117-314 9 106-159 10 195-418 11 105-649 12 105-1444 13 105-245

1 1 4 1 1 1 1 1 2 2 2 2 4

DESCRIPTION

CONTROL ARM WELDMENT ONE AXIS 12V HAND CTRL, ORG KNOB DEUTSCH FLG LOCKNUT (M10-1.50) UPPER ARMREST BRACKET DOWEL (.375 X .50) CARRIAGE BOLT (3/8-NC X 1") KNOB (3/8-NC, BLACK) ARM REST FLG SCREW (1/4-NC X 3/4") LOCK WASHER (#10) BOLT (#10-32 X .75", BUT) ROUND PLASTIC CAP ,3.5" SCREW (M10-1.50 X 25MM)

REMARKS

SEE FOOTNOTES 1, 2 & 3. SEE NOT SHOWN FOR SERVICE PART

NOT SHOWN:

500-2132

KNOB, ORANGE

FOOTNOTES:

1. FOR THE RT115Q USE HAND CONTROL 215-1943 WITH AN ORANGE KNOB FOR GROUND DRIVE CONTROL AND USE HAND CONTROL 215-1942 WITH A YELLOW KNOB FOR ATTACHMENT CONTROL. 2. FOR THE RT80 AND RT95 USE HAND CONTROL 215-1663 WITH AN ORANGE KNOB FOR GROUND DRIVE CONTROL AND USE HAND CONTROL 215-1664 WITH A YELLOW KNOB FOR ATTACHMENT CONTROL. 3. BEGINS WITH S/N: CMWR115QHD0000478. FOR RT115Q UNITS BEFORE THIS SERIAL NUMBER, USE KIT 190-1827 TO REPLACE CONTROLS AND UPDATE THE WIRE HARNESS, 215-1559, WITH THE CORRECT CONNECTORS. NOTE:

11

ID0234529

128

GAUGE PANEL ASSEMBLY RT115 QUAD

2

1 6

3

4

5 10

8

9

10

13 7

12

23 14 13 15

12

16 SEE F/N 1

17 22 17 21

11

20 19 10

08

18

ID0230432

129

GAUGE PANEL ASSEMBLY RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 GAUGE CLUSTER PANEL 1 2.06" CAN ENG OIL PRESS GAUGE (BLACK) 1 2.06" CAN COOLANT TEMP GAUGE (BLACK) 1 3.5" CAN TACHOMETER W/ DISPLAY (BLACK) 1 2.06" VOLTMETER GAUGE (BLACK) 1 FUEL GAUGE BLACK (VOLTAGE) 8 WASHER (M4) 3 INDICATOR ASSEMLBY 1 MOMENTARY PUSH BUTTON SWITCH 16 SCREW (M4-0.70 X 16MM,BUT SOC) 4 WASHER (M6) 2 HORN BUTTON 2 BUTTON COVER 1 ROCKER SWITCH (SPDT) 1 SWITCH GASKET 1 IGNITION SWITCH 2 PLASTIC FASTENER 1 ACCESSORY SOCKET 2 NUT (M4, W/LK WSHR) 1 MAIN CONSOLE 4 SCREW (M6-1.00 X 25MM) 1 COVER 14 WELLNUT (M4-0.7 X 12.67MM LG)

362-1086 211-1013 211-1012 211-1002 211-1003 211-1021 107-597 220-664 215-1015 107-580 107-801 306-607 306-608 217-764 165-817 214-852 107-805 214-301 105-680 362-1085 105-1550 362-823 107-358

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. HOLES WILL HAVE EITHER 362-823 OR 217-764, DEPENDING UPON FRONT ATTACHMENT OPTIONS

NOTE:

1. BLACK FACE GAUGES BEGIN WITH S/N: CMWR115QAB0000197.

08

ID0230432

130

131

132

TRENCH DEPTH METER/ODOMETER MT

1 4 5 2 6 3

7 8

(7)

.20

C

808-876

133

TRENCH DEPTH METER/ODOMETER MT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

107-004 3 315-744 1 106-709 3 105-680 2 107-597 2 107-451 AR 214-692 1 107-414 2

DESCRIPTION

FLG LK SCREW (M12-1.75 X 45mm) SENSOR BRACKET FLG LK NUT (M12-1.75) NUT (M4, W/LK WSHR) WASHER (M4) SHIM (.135") PROXIMITY SWITCH SCREW (M4-0.70 X 30mm, BUT SOC)

REMARKS

RT95 / RT115 & SEE FOOTNOTE 2 RT95 / RT115 & SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN

FOOTNOTES

1.

2.

SHIMS (107-451) ARE USED TO ADJUST SPACING OF PROXIMITY SWITCH (214-692) FROM THE DRIVE SHAFT. RT75 USES 2X 105-003 (FLG LOCKNUT 5/16-NC) & 2X 105-190 (BOLT 5/16-NC X 2-3/4")

NOTE

C

808-876

134

NOTES:

ID0134963

135

HYDRAULICS

ID0135071

136

BFB VALVE PLUMBING

7

3

TO R. STEER/TILT VALVE 23 TO MANIFOLD

1 5 8

6

4

2

11 15

10

7

19

18 22

16

9

21 13

14

17

20

12

TO AUX. PUMP

TO TEE ON RESERVOIR TO P.S. MOTOR LOAD SENSE TO BFB VALVE

TO RELIEF VALVE TO AUX. PRESSURE GAGE

TO P.S. MOTOR INLET

PRIORITY VALVE PORTS 04

ID0235784

137

BFB VALVE PLUMBING REF PART NO. NUMBER

QTY

1 105-292 2 106-386 3 150-3153 4 154-362 5 111-011 6 116-636 7 154-298 8 149-851 9 157-322 10 154-464 11 515-139 12 107-054 13 309-817 14 306-886 15 154-301 16 154-222 17 150-2362 18 154-278 19 154-252 20 153-787 21 154-488 22 106-385 23 157-040

2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 1 HYDRAULIC VALVE, 3 SPOOL 1 S/O COUPLER (10S-12H90) 2 WORM CLAMP (1" TO 1-3/4") 40 BULK HOSE (3/4", SOLD PER FT) 2 CONNECTOR (10S-10O90) 1 HYDRAULIC LINE (-10) 1 HYDRAULIC LINE (-10) 1 CONNECTOR (10O-10O) 1 HOSE (10OFX45-36"-3000) 2 SCREW (M6-1.00 X 90MM) 1 SPACER PLATE 1 SPACER 1 CONNECTOR (10S-10O) 1 CONNECTOR (06O-08S) 1 PRIORITY VALVE 1 CONNECTOR (04S-04O) 1 CONNECTOR (04S-04O90) 1 ELBOW (10S-10O-10O) 1 UN RUN TEE (10OFX-10O-10O) 2 FLG LOCKNUT (M6-1.00) 1 O-RING (016 D90)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0235784

138

BFB CYLINDER PLUMBING 1

12

3

17

15

4

14

3 10

2 6 8

36

7 2

11

5

9 17

16

13

22 26

25

21 20

34 39

18

38

23 24

37 28

19

25

30

29

41

27 26 33

38

41

35 40

32 31

34

ROD END LIFT CYL. BARREL END TILT CYL.

30 BARREL END SWING CYL'S. 29

ROD END TILT CYL. 06

ROD END SWING CYL'S. BARREL END LIFT CYL. ID0241941

139

BFB CYLINDER PLUMBING REF PART NO. NUMBER

QTY

1 150-3153 2 154-261 3 154-374 4 153-968 5 153-967 6 514-294 7 154-222 8 153-074 9 153-074 10 515-137 11 515-137 12 116-259 13 115-920 14 117-691 15 110-332 16 110-333 17 105-003 18 307-416 19 106-386 20 106-327 21 154-355 22 154-229 23 154-344 24 154-326 25 154-738 26 515-586 27 117-328 28 117-409 29 154-921 30 153-973 31 110-866 32 110-958 33 105-818 34 154-252 35 154-278 36 154-293 37 154-316 38 117-672 39 515-310 40 515-310 41 154-342 42 150-3170

1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 2 2 2 1 1 1 1 1 1 2 2 4 1 1 1 1 2 1 1 2 1

DESCRIPTION

HYDRAULIC VALVE, 3 SPOOL CONNECTOR (04O-08S) CONN (04O-08S, .062 ORF) HOSE (04OFX90S-82"-5000) HOSE (04OFX90S-90"-5000) CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) HOSE (06OFX90M-88"-3000) HOSE (06OFX90M-88"-3000) HOSE (04OFX90-90"-3000) HOSE (04OFX90-90"-3000) BULK EDGE (1/2", SOLD PER 1") ABRASION SLEEVE (2.38" X 70"") ABRASION SLEEVE (1.25" X 68") BOLT-ON CLAMP (1-5/8") BOLT-ON CLAMP (1") FLG LOCKNUT (5/16-NC) BK BRACKET FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 30MM) BK CONNECTOR (04O-04O90BK) BK CONNECTOR (06O-06O90BK) UN RUN TEE (06OFX-06O-06O) CAP (06OF) HOSE (06OFX90-34"-3000) HOSE (06OFX90-21"-3000) ABRASION SLEEVE (1.00" X 18"") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX-54"-3000-AR) HOSE (04OFX45-54"-3000-AR) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) BRANCH TEE (04S-04O-04O) RUN TEE (04S-04O-04O) ABRASION SLEEVE (1.00" X 20"") HOSE (04OFX45-22"-5000) HOSE (04OFX45-22"-5000) CONNECTOR (06S-06O90) CYL (3.0 X 1.75 X 7.50, SP)

REMARKS

SEE FOOTNOTE 1, USE SEAL REPAIR KIT 190-2285

NOT SHOWN:

FOOTNOTES:

1. BFB CYLINDER GUARD KIT, 191-285, CAN BE INSTALLED ON THIS CYLINDER. (KIT NOT SHOWN)

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0241941

140

PUMP MOUNT RT115 QUAD

9 12

8 2 7 1

10

3

11

4 5 6

02

ID0240645

141

PUMP MOUNT RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 PUMP MOUNT 2 FLG BOLT (5/8-NC X 4") 2 SHOCK MOUNT 2 WASHER (1/2") 2 FLG LOCKNUT (5/8-NC) 1 FLYWHEEL COUPLING 12 FLG LK SCREW (M10-1.50 X 30MM) 4 WASHER 4 BOLT (1/2-NC X 1-3/4") 6 BOLT (5/16-NC X 1-1/2") 6 LOCK WASHER (3/8") 4 LOCK WASHER (1/2")

307-330 105-993 116-151 105-475 105-994 165-889 106-383 105-244 105-066 107-416 105-072 105-070

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0240645

142

PUMP FITTINGS RT115 QUAD

1 16

15

2 1

1 8

17

14

1

15

13

18

9

3

2 4

SEE F/N 2

6

7

5

12 1 6

8

10 19 4

07

11

9 SEE F/N 1

RIGHT SIDE PUMP REFERENCE

ID0240653

143

PUMP FITTINGS RT115 QUAD REF PART NO. NUMBER

QTY

1 159-156 2 154-255 3 154-250 4 159-449 5 154-404 6 150-2370 7 154-221 8 150-3135 9 159-381 10 154-252 11 150-1518 12 150-3577 13 156-174 14 155-224 15 154-220 16 154-379 17 159-147 18 155-198 19 500-2355

5 2 1 4 4 2 1 2 2 1 1 1 1 1 2 1 1 1 1

DESCRIPTION

QDC ADAPTER (02-040F) UNION (04O-04OFX90) CONNECTOR (04O-06S45) SPLIT FLANGE (16SFL, M12) CONNECTOR (16O-16FL90) S/O BR TEE (16S-16H-16H150) CONNECTOR (06S-06O) CONNECTOR (04O-06SF-06OF) CHECK VALVE (06S-06O) CONNECTOR (04S-04O90) CONNECTOR (-06O-06OFX45) PUMP ASSEMBLY, H1 78CC + H1 78CC CONNECTOR (06S-06O LG) S/O BR TEE (12S-12H-16H90) CONNECTOR (04O-06S) UN BR TEE (04OFX-04O-04O) QDC ADAPTER (02-06S) S/O COUPLER (12S-12H90-06SF) PRESSURE LIMITER PLUG

REMARKS

SEE FOOTNOTES 3,4 & 5; BEGINS WITH S/N: CMWR115QAC0000413

NOT SHOWN:

SERVICE PARTS: 107-996 157-1001

4 HHCS M12-1.75 X 35mm, 10.9 ZP 1 O-RING (2-158 D75)

FOOTNOTES:

1. CONNECTS TO TEE MOUNTED TO BULKHEAD ON FRAME 2. CONNECTS TO TEE MOUNTED TO HYDRAULIC TANK 3. TANDEM PUMP 150-3577 SUPERSEDES TANDEM PUMP 150-3100. TANDEM PUMP 150-3577 INCLUDES REAR PUMP WITHOUT AUXILIARY MOUNT. 4. USE H1 PUMP WITH SEAL AND COVER KIT, 190-2003, IF REPLACING FRONT OR REAR PUMP. KIT INCLUDES INDIVIDUAL PUMP 150-1829, COVER 500-1982 AND SEAL 500-1983.

5. USE EDC KIT 500-2346 WITH 12V DEUTSCH CONNECTOR. FITS NEW AND OLD STYLE PUMPS. NOTE:

REFER TO O-RING NOTE (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0240653

144

RT115Q SERIES 90 PUMP KIT

"B" PORT REUSE 90v FLANGE

1

24

AXLE LOCK PILOT 25

9

15

16

14

28

GROUND DRIVE CHARGE TEST PORT 11

18

"A" PORT REUSE 90v FLANGE

19 10

TO ATTACHMENT MOTOR CASE DRAIN

17

3 21

20

ATTACHMENT CHARGE SUPPLY

2

TO HYD TANK

4

3 GROUND DRIVE CASE DRAIN CAP FOR TANK - CONTROL HEAD DRAIN TO RETURN MANIFOLD 13

TO GROUND DRIVE CHARGE SUPPLY

23 27 4

3

6

22 CAP FOR RETURN MANIFOLD - ATT. MOTOR CASE DRAIN

13

5

7

8

26

ATTACHMENT CASE DRAIN

12 31 29

30

TO TEE BEFORE FILTER FROM CHECK VALVE

01

ID0328288

145

RT115Q SERIES 90 PUMP KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

QTY

DESCRIPTION

REMARKS

150-3893 1 HYD PUMP S90 75CC REAR OF 150-3889 STACK 150-2370 1 S/O BR TEE (16S-16H-16H150) 159-156 4 QDC ADAPTER (02-040F) 154-226 3 CONNECTOR (04O-06S90) 150-1848 1 S/O COUPLER (12S-16H90-10O) 159-147 1 QDC ADAPTER (02-06S) 154-310 1 REDUCER NUT (10OF) 154-312 1 REDUCER STEM (08O) 153-249 1 CONNECTOR (16O-16OFX45) 154-379 1 UN BR TEE (04OFX-04O-04O) 514-062 1 S/O COUPLER (12S-16H90-06SF) 116-460 58 BULK HOSE (1", SOLD PER FT) 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 215-2158 1 PUMP HARNESS - RT115Q-S90 301-8242 1 VOLTAGE CONVERTER MOUNT BRACKET 211-017 1 12V-5V VOLTAGE CONVERTOR 105-806 2 SCREW (M8-1.25 X 25MM) 106-386 2 FLG LOCKNUT (M8-1.25) 107-516 3 CLIP NUT (M4-.7) 106-205 3 WASHER (.191") 107-268 3 SCREW (M4-0.70 X 20MM, SOC) 154-327 1 CAP (08OF) 154-326 1 CAP (06OF) 159-077 2 SPLIT FLANGE (16SFL) 515-331 1 HOSE (04OFX45-22"-3000-AR) 154-716 1 HOSE (08OFX90-48"-3000) 157-1001 1 O-RING (2-158 D75) 154-220 1 CONNECTOR (04O-06S) 115-687 18 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 150-1055 1 FITTING, TEE(16S-16H-12SF) 155-146 1 S/O COUPLER (12S-16H90)

NOT SHOWN:

110-030

2X

CABLE TIE (1/16") 15""LG

FOOTNOTES:

NOTE:

01

ID0328288

146

AUXILIARY HYDRAULICS RT115 QUAD

17

12

14

13 16

18

11

10 3

2 1

8 2 9

TO TEE ON TANK TO RELIEF ON TANK

4

15

6 5 7 6 TO SUCTION PORT ON TANK 03

ID0240574

147

AUXILIARY HYDRAULICS RT115 QUAD REF PART NO. NUMBER

QTY

1 153-807 2 105-876 3 154-298 4 510-313 5 116-460 6 111-027 7 154-287 8 154-743 9 150-3160 10 150-3159 11 150-3158 12 149-896 13 154-339 14 213-419 15 115-687 16 117-218 17 107-824 18 301-0880

1 HYDRAULIC PUMP (AUX) 2 SCREW (M10-1.50 X 35MM) 1 CONNECTOR (10S-10O90) 1 COUPLER (16OFX90-16H-3000) 42 BULK HOSE (1", SOLD PER FT) 2 T-BOLT CLAMP (1.25" - 1.50") 1 CONNECTOR (16S-16O90) 1 HOSE (04OFX90S-23"-3000) 1 HOSE (10OFX90S-24"-4000) 1 HOSE (10OFX45-24"-4000) 1 HOSE (04OFX90S-82"-4000) 1 STREET ELBOW(04NF-04NF90) 1 CONNECTOR (04N-04O) 1 5,000 PSI GAUGE 41 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 1 ABRASION SLEEVE (1" X 52") 2 SCREW #10-24 X 3", RD SLT, ZP 1 GAUGE TENSION STRAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0240574

148

DIFF LOCK HYDRAULICS RT115 QUAD

3

2 2 1 5

4

6 12

6

FROM PUMP CHARGE PORT

10 11 16

17

REAR AXLE TO TANK

9 8

7 18 RETURN FROM STEER/TILT VALVE

13

TO GROUND DRIVE MOTOR PILOT SUPPLY

FRONT AXLE 14 15

02

ID0240662

149

DIFF LOCK HYDRAULICS RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

157-246 306-885 106-385 106-566 154-383 154-316 154-220 515-744 515-249 154-411 154-344 515-249 117-218 515-075 154-226 117-611 157-909 153-320

QTY

1 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

MANIFOLD (2-SP) MOUNT PLATE FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 70MM) PLUG (04S) RUN TEE (04S-04O-04O) CONNECTOR (04O-06S) HOSE (04OFX90S-28"-3000) HOSE (04OFX-26"-3000) CONNECTOR (04S-06O) UN RUN TEE (06OFX-06O-06O) HOSE (04OFX-26"-3000) ABRASION SLEEVE (1" X 52") HOSE (04OFX90S-82"-3000) CONNECTOR (04O-06S90) ABRASION SLEEVE (1.00" X 22") HOSE (06OFX-28"-3000) HOSE (06OFX90L-17"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0240662

150

COOLER AND FILTER PLUMBING RT115 QUAD

1

2 23 3

10 11

1

6

2

2

5

2

23 7

9

19

17

18 4

16

12

8

TO FITTING ON BOTTOM OF FRONT PUMP

2 14 13

13

20 TO TANK FITTING

24 2

15 23 23

2 21

TO FITTING ON SIDE OF REAR PUMP 23

TO RETURN MANIFOLD

22

2

01

ID0240478

151

COOLER AND FILTER PLUMBING RT115 QUAD REF PART NO. NUMBER

QTY

1 514-088 2 111-027 3 116-460 4 154-192 5 116-460 6 154-188 7 153-888 8 155-231 9 116-460 10 110-332 11 105-003 12 116-460 13 153-110 14 157-345 15 153-792 16 306-862 17 106-709 18 106-632 19 105-826 20 116-460 21 116-460 22 116-460 23 115-687 24 116-460

2 S/O COUPLER (16S-16H) 16 T-BOLT CLAMP (1.25" - 1.50") 30 BULK HOSE (1", SOLD PER FT) 1 S/O RUN TEE (16H-16H-16H) 5 BULK HOSE (1", SOLD PER FT) 1 S/O COUPLER (16S-16H90) 1 CHECK VALVE (16SF-16SF,25 PSI) 1 S/O BR TEE (16S-16H-16H) 10 BULK HOSE (1", SOLD PER FT) 1 BOLT-ON CLAMP (1-5/8") 1 FLG LOCKNUT (5/16-NC) 17 BULK HOSE (1", SOLD PER FT) 2 S/O COUPLER (20S-16H45) 1 HYD OIL FILTER (20SF-20SF) 1 FILTER ELEMENT (10 MICRON) 1 BRACKET 2 FLG LK NUT (M12-1.75) 2 FLG LK SCR (M12-1.75X35MM,SER) 3 FLG LK BOLT (3/8-NC X 1") 21 BULK HOSE (1", SOLD PER FT) 13 BULK HOSE (1", SOLD PER FT) 41 BULK HOSE (1", SOLD PER FT) 99 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 44 BULK HOSE (1", SOLD PER FT)

DESCRIPTION

REMARKS

INCL'S REF #15, FILTER ELEMENT 153-792.

USE 2 @ 12", 1 @16", 1 @24" & 1 @ 35"

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0240478

152

PUMP CASE DRAINS RT115 QUAD

6

3 1

3 4 2

TO TEE ON TANK 5 4 TO 90° FITTING ON CONTROL HEAD TO MANIFOLD

01

ID0240506

153

PUMP CASE DRAINS RT115 QUAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6

18 BULK HOSE (3/4", SOLD PER FT) 25 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 2 T-BOLT CLAMP (1.25" - 1.50") 1 HOSE (04OFX-24"-3000) 1 ABRASION SLEEVE(SOLD PER FOOT)

116-636 116-460 111-011 111-027 154-783 115-733

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0240506

154

RETURN HYDRAULICS RT115 QUAD

ATTACHMENT MOTOR CASE DRAIN 1 2 ATTACHMENT VALVE RETURN 3

18

19

21

20 4

ATTACHMENT VALVE POWER BEYOND

24 25

6 22

7

23 8

9

5

5 11

16

28

27 15 6

26 12 13 HYD TANK

02

6 14

10 15

6

17

ID0242032

155

RETURN HYDRAULICS RT115 QUAD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

154-315 150-1691 153-956 307-535 154-325 154-324 316-822 154-319 515-003 155-466 150-3102 115-755 115-938 150-1690 150-1546 150-1689 153-984 154-332 154-331 515-025 110-333 154-488 154-737 154-310 154-451 515-089 117-764 154-391

QTY

1 1 1 1 2 5 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1

DESCRIPTION

UNION (10O-10OFX90) HOSE (10OFX90S45-120"-3000) HOSE (10OFX90-50"-3000) RETURN MANIFOLD UN BR TEE (10OFX-10O-10O) CAP (10OF) RETURN BRACKET BK RUN TEE (10O) HOSE (08OFX90-31"-3000) HOSE (10OFX90-74"-2750) HOSE (10OFX90-40"-3000) ABRASION SLEEVE (1.59" X 60") ABRASION SLEEVE (1.59" X 66") HOSE (10OFX45-70"-3000) BK RUN TEE (10O-10O-10OL) HYDRAULIC LINE (-10) BK RUN TEE (10O-10O-10OL) PLUG (10O) PLUG (08O) HOSE (08OFX90-40"-3000) BOLT-ON CLAMP (1") UN RUN TEE (10OFX-10O-10O) HOSE (06OFX90-17"-3000) REDUCER NUT (10OF) REDUCER STEM (060) HOSE (06OFX-15"-3000) ABRASION SLEEVE (1.59" X 90") CONNECTOR (08S-10O)

REMARKS

STRAIGHT END OF HOSE ATTACHES TO GND DRIVE MOTOR CASE DRAIN

CONNECTS TO P.O. CHECK ON LEFT SIDE OF THE PUMP CONNECTS TO P.O. CHECK ON RIGHT SIDE OF THE PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0242032

156

HYDRAULIC FILTER GUARD

8

3

5 7

2

6

3

3

1

4

A

808-782

157

HYDRAULIC FILTER GUARD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 HYD FILTER GUARD 1 FILTER HEAD 5 FLG LK SCREW (M12-1.75 X 35MM) 1 BK S/O COUPLER (10O-10H) 1 BRACKET 1 FILTER ELEMENT (10 MICRON) 2 FLG LK NUT (M12-1.75) 3 FLG LK BOLT (3/8-NC X 1")

322-662 157-345 107-003 149-624 306-862 153-792 106-709 105-826

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1

FOOTNOTES

1. FOR MORE DETAILS ON REF NO.'S 2 THRU 8 REFER TO PARTS PAGE "HYDRAULIC FILTER".

NOTE:

HYDRAULIC FILTER GUARD KIT #191-342 CONSIST OF 1X REF #1 AND 3X REF #3.

A

808-782

158

POWER STEERING VALVE RT115 QUAD

LEFT STEERING CYL.

TANK

LOAD SENSE PRESSURE RIGHT STEERING CYL. 1

6

10

5 5 15

7

11 11 3 4 14 LEFT RIGHT

12 6

4

18 13

8 2 9

02

FRONT AXLE STEERING CYLINDER

16 17

ID0251034

159

POWER STEERING VALVE RT115 QUAD REF PART NO. NUMBER

QTY

1 150-2361 2 150-2362 3 307-535 4 105-003 5 154-227 6 154-252 7 515-222 8 153-315 9 154-222 10 154-695 11 117-214 12 117-396 13 116-804 14 116-804 15 154-276 16 154-272 17 159-595 18 154-248

1 POWER STEERING VALVE 1 PRIORITY VALVE 1 RETURN MANIFOLD 2 FLG LOCKNUT (5/16-NC) 2 CONNECTOR (06O-08S90) 2 CONNECTOR (04S-04O90) 1 HOSE (06OFX45-46"-3000) 1 HOSE (06OFX90S-36"-3000) 1 CONNECTOR (06O-08S) 1 HOSE (04OFX-38"-3000) 2 ABRASION SLEEVE (1.25" X 40") 1 ABRASION SLEEVE (1.25" X 28") 1 HOSE (04OFX90S-69"-3000) 1 HOSE (04OFX90S-69"-3000) 2 CONNECTOR (04O-08S90) 2 REDUCER NUT (08OF) 2 ELBOW (M18X1.50-08O) 2 REDUCER STEM (04O)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFR TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0251034

160

REAR STEER HYDRAULICS

TOP OUTSIDE SPOOL 11

1 3

11

BOTTOM OUTSIDE SPOOL

5

ATT. VALVE SUPPLY

9

7

6

2 22

8 RIGHT 12 REAR AXLE STEERING CYLINDERS

LEFT 13 14 15

16 4

17

10

03

DIFF. LOCK HYD. 18 MANIFOLD

19

21

20

ID0251036

161

REAR STEER HYDRAULICS REF PART NO. NUMBER

QTY

1 153-786 2 307-074 3 106-379 4 106-385 5 106-632 6 106-709 7 157-334 8 515-462 9 515-462 10 153-907 11 117-328 12 154-248 13 154-272 14 159-623 15 154-391 16 154-222 17 153-320 18 154-344 19 157-040 20 149-851 21 154-298 22 515-129

1 1 1 1 1 1 2 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC VALVE (2-SPOOL) BRACKET FLG LK SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75) CONNECTOR (04O-06S90,ORF) HOSE (04OFX90-22"-3000-AR) HOSE (04OFX90-22"-3000-AR) HOSE (10OFX45-16"-3000) ABRASION SLEEVE (1.00" X 18"") REDUCER STEM (04O) REDUCER NUT (08OF) CONNECTOR (M18X1.50-080) CONNECTOR (08S-10O) CONNECTOR (06O-08S) HOSE (06OFX90L-17"-3000) UN RUN TEE (06OFX-06O-06O) O-RING (016 D90) HYDRAULIC LINE (-10) CONNECTOR (10S-10O90) HOSE (10OFX90-30"-3000)

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

1. REFER TO "FRAME TILT HYDRAULICS" ID0252110 FOR MORE INFO. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPALCMENT OF O-RINGS.

03

ID0251036

162

FRAME TILT HYDRAULICS RT115 QUAD TRACK

2

10

3 17

BOTTOM INSIDE SPOOL 13 15 12

9 12 14

11 3

11 2 1

16

TOP INSIDE SPOOL

8 1 6

7

10 4

5

6

01

ID0252110

163

FRAME TILT HYDRAULICS RT115 QUAD TRACK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

151-202 125-771 183-765 181-982 106-469 125-770 183-767 181-981 106-164 154-252 154-385 154-265 515-019 515-229 154-702 154-963 115-811

QTY

2 2 2 2 2 2 2 2 2 4 2 2 1 1 1 1 1

DESCRIPTION

CYL (2.0" X 1.0" X 3.38") COMPOSITION BUSHING (1.25") TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.000") TAPERED PIN (1.000" X 2..36") TAPERED INSERT (1") FLG LK SCREW (M10-1.50 X 30MM) CONNECTOR (04S-04O90) CONNECTOR (04O-06S, ORF) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-34"-3000) HOSE (04OFX-34"-3000) HOSE (04OFX-30"-3000) HOSE (04OFX45-24"-3000) ABRASION SLEEVE (1.59" X 20")

REMARKS

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN NOT EQUIPPED WITH FRAME TILT USE 2X 154-384, PLUG (06S). REMAINING PARTS SHOWN ARE NOT USED.

NOTE:

1. REFER TO "REAR STEER HYD" ID0251036 FOR MORE INFO. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

01

ID0252110

164

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE 7

2 12

1

8 11

5 5 12

10

5

9

4

3 6

03

ID0252113

165

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

150-3153 1 500-933 3 500-1825 1 500-935 1 500-928 3 500-934 2 191-153 3 191-157 1 191-151 6 155-179 1 154-384 1 599-279 2

DESCRIPTION

HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT V10 INLET RELIEF CARTRIDFE 3000 PSI FLOAT POSITIONER KIT SEAL REPAIR KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0252113

166

ATTACHMENT DRIVE HYDRAULICS RT115 QUAD

2

1 3

1

03

ID0230267

167

ATTACHMENT DRIVE HYDRAULICS RT115 QUAD REF PART NO. NUMBER

1 2 3

154-334 150-3184 150-3184

QTY

DESCRIPTION

2 PLUG (16O) 1 HOSE (16OFX-41"-6000) 1 HOSE (16OFX-41"-6000)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 515-362 (2X) REPLACES 150-3184 (2X) WHEN H910-HD ATTACHMENT IS MOUNTED.

NOTE:

REFER TO O-RING CHART (800-301( IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0230267

168

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5")

6 13

14

12

11

4 7 2 5

9

8

10

3

1

01

ID0342528

169

HYDRAULIC CYLINDER CYL (3.0" X 1.75" X 7.5") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

150-3170 150-284 150-763 149-732 150-3169 150-911 106-122 155-734 155-733 157-550 157-549 105-363 125-776 157-536 157-020

QTY

DESCRIPTION

CYL (3.0" X 1.75" X 7.5") 1 CYLINDER BARREL (3.0 X 10.0) 1 CYLINDER HEAD (3.0 X 1.75) 1 CYLINDER ROD (1.75 X 10.0) 1 LONG PISTON 1 LOCK RING (3.0) 1 BOLT (7/8-NC X 2-1/4", GD8) 1 O-RING (334 D90) 1 BACKUP RING (334 D90) 1 U-SEAL (1.750") 1 WIPER SEAL (1.750") 1 WASHER (7/8") 2 WEAR RING 1 BACKUP RING (230 D90) 1 O-RING (230 D90)

REMARKS

INCLUDES REF NO.'S 1-14

SEE FOOTNOTE 1

NOT SHOWN:

190-2285 259-040 259-238 259-065 259-066 259-188

SEAL REPAIR KIT (3.0" X 1.75" X 7.5) U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

INCLUDES REF NO.'S 5-14

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

01

ID0342528

170

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38"

2

1 3 4

5

6

7

D

806-388

171

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-202 190-165 150-778 150-700 106-096 150-775 150-772 150-698

NOT SHOWN: 259-100 259-188 259-239 259-241

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

HYD CYL (2" X 1" X 3.38") SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2" X 1") CYLINDER HEAD (2" X 1") CYLINDER ROD

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") CYL HEAD SPANNER - TWO PIN WIPER SEAL INSTALLER (2") PISTON INSTALLER (2")

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)

NOTE:

D

806-388

172

173

174

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

175

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

176

NOTES:

ID0134963

177

ELECTRICAL

ID0135070

178

BACK UP ALARM RT115 QUAD TRACK

3

3

1 2 2 4 5

6

01

ID0252586

179

BACK UP ALARM RT115 QUAD TRACK REF PART NO. NUMBER

QTY

350-2155 306-602 106-381 106-386 157-645 214-104 214-103

1 2 2 2 2 1

1 2 3 4 5 6

DESCRIPTION

BACKUP ALARM KIT ALARM FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL (2-WAY) MALE CONNECTOR

REMARKS

INCLUDES REF. #1 THRU 6.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0252586

180

ELECTRICAL DIAGRAM RT115 QUAD SERIES 90 PUMP HARNESS

GRN/ORG (47A)

GRN/WHT (48A) BLK/BLU (1B)

BLK/BLU (1B)

TO ATTACHMENT DRIVE PUMP

1

ATTACHMENT FORWARD 2 1

BLK/BLU (1B) GRN/RED (47)

2 1

BLK/BLU (1B)

FROM FRAME HARNESS

GRN/BLU (48)

ATTACHMENT REVERSE

VOLTAGE TRANSLATOR F

CAVITY PLUG GRN/RED (47) GRN/ORG (47A)

01

E

D

C

B

A

GRN/BLU (48) GRN/WHT (48A) BLK/BLU (1B)

ID0328897

181

ELECTRICAL DIAGRAM RT115 QUAD SERIES 90 PUMP HARNESS REF PART NO. NUMBER

1

215-2158

QTY

1

DESCRIPTION

REMARKS

PUMP HARNESS - S90

USE WITH UPDATED SOFTWARE & SERIES 90 ATTACHMENT PUMP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0328897

182

NOTES:

ID0134963

183

MISCELLANEOUS

ID0135063

184

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

185

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

186

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

187

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

188

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

189

190

Related Publications Component

Ass’y

P/N

Model: RT115Q............... Parts Manual ......................................................... ........... 053-2236 RT115Q............... Operators Manual .................................................. ........... 053-2255 RT115Q .............. Repair Guide (Service Manual) .............................. ........... 053-2595 RT115Q .............. Special Tools Guide .............................................. ............ 052-901 RT115Q .............. Technical Supplement ........................................... ........... 053-2260 Engine: John Deere ......... Operators Manual – PE4045HF285 ................ 195-1087 .. 053-1233

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-121 Element (primary) .............................................................................. 194-147 Element (secondary) .......................................................................... 194-148 Oil Filter Element (spin-on) - John Deere .......................................................... 194-478 Fuel Filter Element (slip-on) - ............................................................................ 155-941 Primary Filter Sediment Bowl ........................................................................... 194-493 Primary Fuel Filter Element-John Deere……………………………………………195-2635 Secondary Fuel Filter Element-John Deere……………………………………….. 195-1172 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

191

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

192

193

ID0040564

194

ID0135281