Ditch Witch RT105 Parts Manual 053-2889 - PDF DOWNLOAD

1

RT105

ISSUE NO. 10PL-12/19 For Replacement Copy Order P/N 053-2889

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: RT105

Copyright 2016, 2017, 2018, 2019 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS _______________________ Decals

Location..................................................... 10

Engine Components

Air Barriers ...........................................34, 36 Air Filter Sub.........................................48, 50 Aux Pressure Tank ..................................... 26 Cooler Engine Mounting ........................... 30 Cooler Mounting ....................................... 32 DEF/Coolant Lines ..................................... 52 Diverter Sheets ......................................... 38 Engine Mount, Front ................................. 18 Exhaust Mounting ................................42, 44 Exhaust Sensors ........................................ 40 Exhaust Sub T4F ........................................ 16 Fan Mount ................................................. 20 Fuel Line Plumbing .................................... 54 Oil Service.................................................. 56 RAD, CAC, & Fuel Cooler Plumbing ........... 24 Shroud Ring & Guard ................................ 28 TOC/HOC/Fuel Cooler Plumbing ............... 22 Venturi Exhaust ......................................... 46

Powertrain

Axle – Bevel Gear/Pinion Set Steerable/Rigid ..... 88 Axle – Diff Lock Steerable/Rigid ...................... 96 Axle – Differential Rigid ................................. 98 Axle – Differential Steerable ......................... 100 Axle – Double Joint Steerable ......................... 90 Axle – Front ................................................ 86 Axle – Housing Rigid.................................... 104 Axle – Housing Steerable ............................... 94 Axle – Reduction Gears Rigid ........................ 108 Axle – Swivel Housing & Steering Cyl. Steerable . 92 Axle – Wheel Hub Rigid ............................... 106 Axle – Wheel Hub/Reduction Gear Steerable ... 102 Axle Mount................................................ 60 Axle, Rear No Tilt/Rigid ............................. 68 Axle, Rear No Tilt/Steer ............................ 66 Axle, Rear Tilt/Rigid................................... 64 Axle, Rear Tilt/Steer .................................. 62

Driveline Assembly.................................... 84 Master Cylinder/Floor Cover .................... 72 Service and Park Brake.............................. 70 Shift Cylinder Assembly .......................78, 80 Steering Sensor Assembly ....................... 110 Transfer Case ............................................ 74 Transmission Assembly ............................. 82 Wheel & Tire ........................................... 112

Frame Components

Backfill Blade Mounting .......................... 116 Backfill Blade Pivot .................................. 128 Battery Installation ................................. 122 Canopy/Headliner ................................... 150 Counterweight Assembly ........................ 130 Covers...................................................... 152 Covers, Outer .......................................... 144 Engine Enclosure Mounting ............ 136, 138 Engine Enclosure Panels ................. 132, 134 Floor Mat................................................. 146 Fuel Tank Cover....................................... 142 Fuel Tank ................................................. 140 Hydraulic Tank Assembly ........................ 120 Hydraulic Tank Door................................ 124 Inner Frame Air Barrier ........................... 126 Isolator Mounts....................................... 148 Seat Assembly ......................................... 118

ID0405150

6

CONTENTS _______________________ Cab

A/C Hose Cover ....................................... 176 A/C Hose Routing .................................... 174 Access Panels/Covers .............................. 164 Compressor Mounting ............................ 172 Condenser Mounting .............................. 168 Cooler Plumbing/Hose Retention ........... 180 Doors/Windows ...................................... 158 Fan Installation – AC Option ...................... 178 Headliner/Air Ducts ................................ 162 Heat/Air Components ............................. 160 Heater Plumbing ..................................... 170 Insulation ................................................ 156 Washer Bottle ......................................... 166

Control Components

Axle Lock ................................................. 206 Console Assembly, Center ...................... 190 Console Support, Right ........................... 192 Frame Tilt ................................................ 204 Ground Drive Controls ............................ 198 Powershift Controls ................................ 188 Powershift Pedal ..................................... 196 Rear Steer................................................ 202 Seat Console, Left ................................... 186 Seat Console, Right ................................. 194 Speed Range/Dig Drive Select................. 200 Steering Console Assembly ..................... 184 Trench Cleaner Switch Controls .............. 210 Trencher/Saw Lift .................................... 208

Frame Tilt/Rear Steer Valve Service ....... 250 Front Steering Hose ................................ 232 Ground Drive Motor Supply/Return ....... 236 Lift Arm.................................................... 218 Load Sense Lines ..................................... 238 Pilot Valve Service Parts.......................... 244 Power Beyond Hydraulics ....................... 226 Pressure Reducing Valve ......................... 240 Pump Assembly ....................................... 234 Schematic ................................................ 214 Steering Relief/Filter Valve Service ......... 246 Steering ................................................... 222

Electrical

Battery Cables/Grounding ...................... 284 Cables, Alternator and Preheat .............. 282 Cables, Seat Ground ................................ 288 Diagnostic Connector Mount .................. 264 Engine and Frame Controller Mount ...... 262 Frame Harness/BFB Controller ............... 280 Harness, Engine/After Treatment ........... 278 Harness, Left Seat Console...................... 274 Harness, Open Station/Cab..................... 276 Harness, Right Seat Console ................... 272 Harness, Seat........................................... 270 Horn Mount ............................................ 268 Light Kit ................................................... 266 Schematic ................................................ 258 Seat Base Ground.................................... 286 Telematics ............................................... 260

Hydraulics

Aux. Relief/Filter/Dump Valve Service.... 248 Auxiliary Hydraulics................................. 224 Backfill Blade Valve Service..................... 252 Backfill Blade ........................................... 216 Charge Hydraulics ................................... 220 Cooler Pump Supply ................................ 230 Crowd Valve Service Parts ...................... 254 Cylinders – 2.0” x1.25” ............................... 242 Diff Lock Hose Assembly ......................... 228 ID0405150

7

CONTENTS _______________________ Accessories

Auxiliary Manifold ................................... 300 Backfill Blade Cylinder Guard .................. 298 Backup Alarm .......................................... 296 Exhaust Stack Cover ................................ 294 Soft Cab ................................................... 292

Miscellaneous

Filters....................................................... 310 Optional Kits............................................ 310 Related Publications ............................... 310 Replacement O-Ring Chart ..................... 309 Torque Information................................. 304 Warranty Registration............................. 312

ID0405150

8

9

DECALS

10

DECAL LOCATION RT105M

4 12

9

2

VIEW ROTATED 90º

21 8

20

11

16 6

5

19

24

28

1

14 22

18 27 17 15 7

10

29

8 13 26

10 22 3

06

12 23

ID0388184

11

DECAL LOCATION RT105M REF PART NO. NUMBER

QTY

270-6430 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

273-475 270-7380 270-5338 270-7058 270-2040 273-452 270-7390 270-6703 275-449 274-318 270-6959 270-6912 273-459 270-6689 270-5131 270-5127 270-6380 275-120 700-133 270-6738 273-423 275-185 270-5337 275-303 270-6406 270-6368 270-1023 275-033 270-8178

DESCRIPTION

REMARKS

RT105M SERVICE DECAL KIT 1 1 1 1 1 1 1 2 1 4 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1

WARNING READ OPERATORS MANUAL DIGGING CHAIN CONTROL ULTRA LOW SULFER FUEL FORWARD / NEUTRAL / REVERSE OPERATOR’S MANUAL NOTICE COOLANT LUBRICATION CHART LOGOTYPE LOGO PLACARD TIE DOWN RT105M MODEL ID SWITCH PLATE DECAL WARNING NO ETHER FUSE/RELAY BLOCK BATTERY DISCONNECT BATTERY NOTICE BATTERY DISCONNECT RESERVOIR (THF) WARNING ONE CALL LOGO CAUTION HOT PARTS WARNING SINGLE OPERATOR ULTRA LOW SULFER FUEL WARNING ROLLOVER OPERATOR MANUAL REPLACEMENT DIESEL EXHAUST FLUID NOTICE HYDRAULIC OIL LEVEL CAUTION ELECTRICAL SYSTEM RED HI VIS 1.5” REFLECTORS

SEE FOOTNOTE 4

SEE FOOTNOTE 1

SEE FOOTNOTE 2 USE ONLY BATTERY OFF PORTION OF DECAL

SEE FOOTNOTE 4

SEE FOOTNOTE 4 SEE FOOTNOTE 3 LOCATE NEAR MANUAL BOX

FOOTNOTES

1 . NOT PART OF KIT 2 . PLACE ON INSIDE OF BUSSMAN COVER 3. CAB OPTION ONLY 4. LOCATE ON BLACK GLASS WHEN USED IN CAB

06

ID0388184

12

DECAL LOCATION RT105M

34

37A 37B 36

38A

35

38D

39 38C

38B

32A 33

32B

38E

30

31

06

ID0388184

13

DECAL LOCATION RT105M REF PART NO. NUMBER

30 270-7182 31 270-7585 32 270-6777 33 34 35 36 37

270-6836 270-6776 270-6686 270-6825 270-6599

38 270-6771

39 270-6872

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

LIGHTS AND WIPER SWITCHES PRESSURIZATION FAN DECAL A. REAR STEER LEFT/RIGHT B. REAR STEER ON/OFF DIG/DRIVE REEL WINDER/BFB CONTROL FRAME TILT GROUND DRIVE CONTROL A. CRUISE DIAL B. CRUISE ON/OFF A. THROTTLE B. AXLE LOCK C. IGNITION D. HORN E. ENGINE OVERRIDE PARKING BRAKE

SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT 2 . PLACE ON INSIDE OF BUSSMAN COVER 3. CAB OPTION ONLY 4. LOCATE ON BLACK GLASS WHEN USED IN CAB

06

ID0388184

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

EXHAUST SUB T4F RT105/RT125/RT125Q

10

15

5 18

12 4

17

9

3 2

19

4

7 1 1

1

14

11 4

8

4

13

6

1 16

18 18

06

ID0355495

17

EXHAUST SUB T4F RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

105-1639 20 FLG BOLT (M8 - 1.25 X 25MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 106-163 2 FLG SCREW (M8-1.25 X 30MM) 106-386 26 FLG LOCKNUT (M8-1.25) 195-1955 5 V-BAND CLAMP (101.4 MM) 195-1956 1 V-BAND CLAMP (91 MM) 195-1970 2 DOC MOUNTING BRACKET 195-2116 1 FLEX TUBE 195-2117 1 SCR TRANSITION TUBE 195-2191 1 BLANKET, TRANSITION EXHAUST TUBE 300-0496 1 DOC MOUNT ANGLE PLATE 300-0696 1 TRANSITION TUBE SUPPORT 362-2171 1 BLANKET, FLEX/DOC JOINT 500-1246 2 CLAMP, DEUTZ SCR BODY 500-2468 5 GASKET, DEUTZ EXHAUST 500-2693 1 ELBOW, DEUTZ EXHAUST 3102 0980 500-2696 1 TUBE, DEUTZ MIXING 500-2701 1 HARDWARE, DEUTZ SCR BOLT FLANGE MOUNTING 500-2702 1 GASKET, SCR BOLT FLANGE

REMARKS

TORQUE TO 12 N-m TORQUE TO 7 N-m/ NUT REPLACEMENT P/N 500-2724 TORQUE BODY BAND CLAMP HARDWARE TO 18N-m

TORQUE BODY BAND CLAMP HARDWARE TO 20N-m

TORQUE BOLT FLANGE HARDWARE TO 38N-m

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0355495

18

FRONT ENGINE MOUNT RT105/RT125/RT125Q

4 5

1 2

3 3

10

4 1 12

6 7

7

6 11

11 9 8 8

03

ID0366881

19

FRONT ENGINE MOUNT RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-475 2 106-163 3 106-266 4 106-336 5 106-386 6 106-398 7 106-616 8 106-706 9 107-002 10 110-373 11 116-946 12 300-0551

2 WASHER (1/2") 1 FLG SCREW (M8-1.25 X 30MM) 4 FLG NUT (M10-1.50) 2 SCREW (M12-1.75 X 90MM) 1 FLG LOCKNUT (M8-1.25) 4 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 55MM, 10.9) 2 FLANGE LOCKNUT (M12-1.75) 4 FLG LK SCREW (M10-1.50 X 30MM) 1 BOLT-ON CLAMP (13/16") 2 ENGINE SHOCK MOUNT 1 FRONT ENGINE MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0366881

20

FAN MOUNT

RT105/RT125/RT125Q

PUMP PULLEY

1

1 4

2

8 6

5

03

3

7

ID0366936

21

FAN MOUNT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-091 2 106-063 3 106-255 4 106-892 5 107-096 6 194-193 7 195-2248 8 362-2050

8 LOCK WASHER (5/16") 4 SCREW (M8-1.25 X 40MM, 10.9) 4 WASHER (.406") 4 SCREW (M8-1.25 X 50MM) 4 LOCKNUT (M8-1.25, NLK) 1 FAN ADAPTER 1 FAN, 22.25" DIA 10 BLADE 1 FAN HUB CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0366936

22

TOC/HOC/FUEL COOLER PLUMBING RT105M

TO FUEL TANK SEE FUEL LINE PLUMBING

7

14 FUEL HOSES

RETURN FROM COOLER TO COOLER

HOSE TO HYD FILTER

COOLER FRAME (REAR VIEW)

FROM ENGINE

6

5 1 12 9

13 10

8

FROM BFB VALVE SEE POWER BEYOND HYDRAULICS

TO HYD FILTER SEE COOLER PUMP SUPPLY HYDRAULICS

11

TO COOLER (TOP) SEE TRANSMISSION ASSEMBLY

3

2

4

04

RETURN FROM COOLER (BOTTOM)

2

ID0426065

23

TOC/HOC/FUEL COOLER PLUMBING RT105M

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 ABRASION SLEEVE (2.07" X 21") 2 ABRASION SLEEVE (1.59" X 90") 1 HOSE (10OFX-BARE END-88"-300) 1 HOSE (10OFX-BARE END-84"-300) 1 HOSE (12OFX90S-16"-150) 1 FITTING, TEE (16S-12O-12SF) 1 FLOW CHECK VALVE (-12S-12O, 20 PSI) 1 CONNECTOR (10O-12S) 1 CONNECTOR (12O-16S) 1 UN RUN TEE (12OFX-12O-12O) 1 REDUCER (16S-12SF) 1 CONNECTOR (06N-06O) 1 CONNECTOR (10O-16S90) 1 CONNECTOR (06N-06O90)

115-680 117-764 150-2586 150-2587 150-2637 150-4636 150-4646 154-308 154-367 154-368 155-222 514-077 514-153 514-230

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0426065

24

RAD, CAC, & FUEL COOLER PLUMBING RT125Q/RT125/RT105

2

18

.75 REMOVE THIS LOCATION ONLY

13

12

15

21 2

4

1

14

11

20 17

6

2

19

8

2

9

7 19

19 5

16

10 3

03

ID0426009

25

RAD, CAC, & FUEL COOLER PLUMBING RT125Q/RT125/RT105 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

DESCRIPTION

105-1342 1 T-BOLT CLAMP (2.63" TO 2.94") 105-1486 8 T-BOLT CLAMP (2.12" TO 2.44") 115-733 20 ABRASION SLEEVE (SOLD PER FT) 155-164 1 S/O COUPLER (04N-05H90) 157-931 1 CONNECTOR (04N-06H) 195-1452 4 BULK HOSE (1-3/4 ",SOLD PER 1") 195-1693 1 HOSE, 2.00 - 1.75 REDUCER 195-1697 1 TUBE, RADIATOR 195-1698 1 HOSE, UPPER RADIATOR 195-1699 1 HOSE, LOWER RADIATOR 195-2121 1 TUBE, CAC INLET 195-2122 1 TUBE, CAC OUTLET 195-2141 2 HOSE, 2" DIA X 45 DEG CHARGE AIR 195-2142 1 HOSE, 2 3/8" X 2" DIA CHARGE AIR REDUCER 195-2285 1 COOLER, HOC/FUEL 195-2286 1 COOLER, HOC 195-2313 1 COOLER, RADIATOR RT120/Q T4F 195-2348 1 COOLER, CHARGE AIR 318-890 5 T-BOLT CLAMP (1.75"-2.00") 514-077 1 CONNECTOR (06N-06O) 514-230 1 CONNECTOR (06N-06O90)

REMARKS

APPLY 567 LOCTITE TO THREADS APPLY 567 LOCTITE TO THREADS NOT USED ON RT105M W/AC-SEE P/P ID0444920 NOT USED ON RT105M W/AC-SEE P/P ID0444920

USE 195-2529 ON RT105M W/AC OPTION INSTEAD OF 195-2285

APPLY 567 LOCTITE TO THREADS APPLY 567 LOCTITE TO THREADS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0426009

26

AUX PRESSURE TANK RT125/RT125Q/RT105

12

5

20

6 5 13

16

2

17 3 2 6

7 19 8

2

11

4

14

1 15

9 18

13 5

3 2

10 02

ID0425999

27

AUX PRESSURE TANK RT125/RT125Q/RT105 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1729 1 WASHER, 14MM X 20MM CRUSH 2 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 3 106-386 6 FLG LOCKNUT (M8-1.25) 4 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 5 110-249 5 WORM CLAMP (1/4" TO 5/8") 6 110-259 2 BOLT-ON CLAMP (.625") 7 110-549 1 SIGHT GAUGE (12N) 8 111-084 1 RADIATOR CAP (16 PSI) 9 116-751 17 BULK HOSE (3/4",SOLD PER FT) 10 116-789 5 RUBBER EDGE TRIM 1/8" (FT) 11 150-1938 1 TEE (12S-12H-14Mx1.5) 12 150-2613 45 HOSE, BULK (5/16" COOLANT/HEATER) 13 150-2613 53 HOSE, BULK (5/16" COOLANT/HEATER) 14 155-164 2 S/O COUPLER (04N-05H90) 15 195-1868 1 SENSOR, COOLANT LEVEL 16 300-0200 1 WELDMENT, EXPANSION TANK 17 300-0250 1 SHEET, FRONT TANK MOUNT 18 301-7826 1 BRACKET 19 362-2070 1 INSULATION, PRESSURE TANK TOP WRAP 20 362-2071 1 INSULATION, PRESSURE TANK BACK WRAP

REMARKS

32" TO TOP OF RADIATOR; 21" TO PORT ON ENGINE CROSSOVER TUBE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0425999

28

SHROUD RING & GUARD RT125Q/RT125/RT105

9 1

10

1

4 6

3 7 8 6 4

5 2

1 2 11

02

ID0426053

29

SHROUD RING & GUARD RT125Q/RT125/RT105 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

6 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 6 WASHER (M8) 2 CLIP NUT (M8-1.25) 6 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 SHROUD RING (23.0") 2 FAN GUARD 1 BFB CONTROLLER MOUNT 2 SHEET, RETAINER CLIP 1 AIR BARRIER (BOTTOM)

106-162 106-381 106-386 106-389 106-551 106-561 195-2258 195-2263 300-0601 300-0616 362-2018

DESCRIPTION

REMARKS

USE 300-0715 W/AC OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0426053

30

COOLER ENGINE MOUNTING RT125Q/RT125/RT105

11 9 1 6 5

8

3 10 1 2

3

10

4

7 01

2 ID0426051

31

COOLER ENGINE MOUNTING RT125Q/RT125/RT105 REF PART NO. NUMBER

QTY

1 105-069 2 105-894 3 106-142 4 106-163 5 106-164 6 106-386 7 106-387 8 106-628 9 116-128 10 195-1871 11 300-0401

12 WASHER (.406") 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SCREW (M10-1.50 X 65MM) 4 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M8-1.25) 2 FLG LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 60MM) 2 SHOCK MOUNT 4 ISOLATOR, 1.31OD X 1.25LG H MOUNT 80 1 TOP RADIATOR SUPPORT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0426051

32

COOLER MOUNTING RT125Q/RT125/RT105M

1

2 11

5

10

18

9

6

15 17 3

12 7 4

2

3 16

8

2

14 3

5

6

03

13

ID0426038

33

COOLER MOUNTING RT125Q/RT125/RT105M REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 FLG BOLT (M8 - 1.25 X 25MM) 24 FLG SCREW (M8-1.25 X 20MM, GD8) 23 FLG LOCKNUT (M8-1.25) 4 CLIP NUT (M8-1.25) 16 SCREW (M8-1.25 X 12MM) 14 WASHER (M8) 1 COOLER, HOC/FUEL 1 COOLER, HOC 1 COOLER, RADIATOR RT120/Q T4F 1 COOLER, CHARGE AIR 1 SHEET, RAD MOUNT 1 SHEET, HOC/FUEL MOUNT 1 SHEET, HOC MOUNT 1 COOLER BOX 2 HINGE (3.00 X 17.62) 2 INSULATION 2 PANEL, AIR BARRIER 2 INSULATION, 2.75 TH

105-1639 106-162 106-386 106-551 107-519 107-629 195-2285 195-2286 195-2313 195-2348 300-0428 300-0628 300-0661 300-0729 300-2795 362-1746 362-2068 362-2073

DESCRIPTION

REMARKS

USE 195-2529 ON RT105M W/AC OPTION

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1) BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q. PRIOR S/N RT125 & RT125Q USED 300-0154 BOTH SIDES (2X) 2) BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q; BEGINS WITH S/N___RT105M. PRIOR S/N RT125/RT125Q/RT105M USED 301-7815

NOTE:

03

ID0426038

34

AIR BARRIERS

RT125Q/RT125/RT105M BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024

10

18

12

2

24

17

27

13

12 21

10

23

26

11

7 7

14

7

7 29

1 3 15

8

25 10

16

20

11

12

4

9

9 11 22

19

6

5

8 28

05

ID0440711

35

AIR BARRIERS

RT125Q/RT125/RT105M BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024 REF PART NO. NUMBER

QTY

1 105-089 2 105-117 3 105-1639 4 105-1757 5 105-1917 6 105-264 7 106-162 8 106-381 9 106-386 10 106-389 11 106-551 12 106-561 13 106-991 14 116-203

4 LOCKNUT (5/16-NC) 10 WASHER (5/16") 2 FLG BOLT (M8 - 1.25 X 25MM) 1 GROMMET (1-3/4") 3 GROMMET, 1.5 ID X 2 GD 2 WASHER (3/8") 18 FLG SCREW (M8-1.25 X 20MM, GD8) 14 FLG LK SCREW (M8-1.25 X 25MM) 16 FLG LOCKNUT (M8-1.25) 10 WASHER (M8) 8 CLIP NUT (M8-1.25) 10 LOCKNUT (M8-1.25,PRV TRQ,10.9) 6 FLG LK SCREW (M8-1.25 X 20MM) 1 GROMMET (9/16")

15 300-0161 16 300-0566 17 300-0630 18 300-0631 19 300-0665 20 300-0666 21 300-0763 22 300-0764 23 362-1891 24 362-2021 25 362-2063 26 362-2072 27 362-2172 28 362-2173 29 362-2211

1 SHEET, SHROUD BASE DOOR 1 SHEET, COOLER FLOOR SEAL KEEPER 1 SHEET, TOP AIR BARRIER BACKER 1 PRESSURE SENSOR MOUNT 1 SIDE COOLER BARRIER MOUNT LH 1 SIDE COOLER BARRIER MOUNT RH 1 SHEET, AIR BARRIER BACKER RH 1 SHEET, AIR BARRIER BACKER LH 1 LOWER RADIATOR AIR BARRIER 1 AIR BARRIER (TOP) 1 PANEL, SHROUD FLOOR 1 INSULATION, RADIATOR TOP TANK CAP 1 PANEL, AIR BARRIER RH 1 PANEL, AIR BARRIER LH 2 SHEET, LOWER AIR BARRIER (W/O AC)

DESCRIPTION

REMARKS

BEGINS W/S/N_____ & USE OF 300-0729 COOLER BOX;PRIOR S/N USE 118-173 USE WITH RT105; FOR RT125/RT125Q SEE COOLER PLUMBING

NOT USED WITH AC OPTION NOT USED WITH AC OPTION

AC OPTION USE 362-2174(2X)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0440711

36

AIR BARRIERS

RT125Q/RT125/RT105 ENDS WITH S/N______

9

17

11

2

25

16

12

23

11 9

22

20 10

7

13

7

1

7

27

28 3 14 7

26 15

9

28

11

19

4

8 10

6

11 18 24

03

21

5

ID0426131

37

AIR BARRIERS

RT125Q/RT125/RT105 ENDS WITH S/N______ REF PART NO. NUMBER

QTY

1 105-089 2 105-117 3 105-1639 4 105-1757 5 105-1917 6 105-264 7 106-162 8 106-386 9 106-389 10 106-551 11 106-561 12 106-991 13 118-173 14 300-0161 15 300-0566 16 300-0630 17 300-0631 18 300-0665 19 300-0666 20 301-9388 21 301-9389 22 362-1891 23 362-2019 24 362-2020 25 362-2021 26 362-2063 27 362-2072 28 362-2164

4 LOCKNUT (5/16-NC) 10 WASHER (5/16") 2 FLG BOLT (M8 - 1.25 X 25MM) 1 GROMMET (1-3/4") 3 GROMMET, 1.5 ID X 2 GD 2 WASHER (3/8") 26 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 15 WASHER (M8) 8 CLIP NUT (M8-1.25) 16 LOCKNUT (M8-1.25,PRV TRQ,10.9) 6 FLG LK SCREW (M8-1.25 X 20MM) 1 GROMMET (9/16") 1 SHEET, SHROUD BASE DOOR 1 SHEET, COOLER FLOOR SEAL KEEPER 1 SHEET, TOP AIR BARRIER BACKER 1 PRESSURE SENSOR MOUNT 1 SIDE COOLER BARRIER MOUNT LH 1 SIDE COOLER BARRIER MOUNT RH 1 BRACKET (RIGHT) 1 BRACKET (LEFT) 1 LOWER RADIATOR AIR BARRIER 1 AIR BARRIER (RIGHT) 1 AIR BARRIER (LEFT) 1 AIR BARRIER (TOP) 1 PANEL, SHROUD FLOOR 1 INSULATION, RADIATOR TOP TANK CAP 2 SHEET, HOC LOWER AIR BARRIER SEAL

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1) BEGINS WITH S/N___. 115-320 ENDS WITH S/N___. RT105 USE 4 & RT125/Q USE 3 2) BEGINS WITH S/N___RT125; BEGINS WITH S/N___RT125Q. PRIOR S/N RT125 & RT125Q USED 362-1913 LH & 362-1914 RH

NOTE:

03

ID0426131

38

DIVERTER SHEETS RT105

2 1

4

7

6 9

3

8 5

04

ID0426093

39

DIVERTER SHEETS RT105

REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-072 4 LOCK WASHER (3/8") 2 106-163 4 FLG SCREW (M8-1.25 X 30MM) 3 116-489 43 BULK EDGE (1/8",SOLD PER FT) 4 116-489 23 BULK EDGE (1/8",SOLD PER FT) 5 117-978 32 BULK EDGE(3/16 W/ 1" BULB) 6 181-636 2 BUSHING 7 300-0656 1 SHEET, CAC GRILLE 8 300-0737 1 SHEET, HOC RESTRICTOR 9 300-7818 2 BUSHING, 3/4 OD

REMARKS

NOT USED W/AC OPTION NOT USED W/AC OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0426093

40

EXHAUST SENSORS RT105/RT125/RT125Q

10

11

8

14 21

12 6

1 4

7

16

17 19

2 13 20 9

5

7 3 18

15

08

ID0370721

41

EXHAUST SENSORS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

2 LOCKNUT (1/4"-NC) 1 ABRASION SLEEVE (1.00" X 17") 2 SCREW(#12-24 X 1-1/4", HWH SLF-DRILL TEK 5 2 BOLT (1/4-NC X 1 1/4") 1 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG LOCKNUT (M6-1.00) 3 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M8-1.25 X 16MM) 1 BOLT-ON CLAMP (1/2") 1 CONNECTOR MOUNT 1 BAR, AMBIENT SENSOR MOUNT 1 SENSOR, DEUTZ AMBIENT TEMPERATURE 1 HOSE, DEUTZ PRESSURE LINE

105-085 105-1104 105-1778 105-856 106-381 106-385 106-386 107-095 110-126 215-1678 362-2383 500-1245 500-1251

14 500-2561 15 500-2562 16 500-2563 17 500-2564 18 500-2692 19 500-2695 20 500-2696 21 500-2699

1 1 1 1 1 1 1 1

DESCRIPTION

DEUTZ, EXHAUST TEMP SENSOR DEUTZ, EXHAUST SENSOR SENSOR, DEUTZ NOX UPSTREAM SENSOR, DEUTZ PRESSURE SENSOR, DEUTZ NOX DOWNSTREAM DOSING MODULE TUBE, DEUTZ MIXING BOLT, DOSING MODULE MOUNTING

REMARKS

DEUTZ P/N 0460 2269, CUT HOSE TO 19", CLAMP SERVICE P/N 500-2700 DEUTZ P/N 0421 0188, SEE FOOTNOTE 1 DEUTZ P/N 0421 6425, SEE FOOTNOTE 1 DEUTZ P/N 0421 9803 DEUTZ P/N 0421 9378, SEE FOOTNOTE 1 DEUTZ P/N 0421 9804 SERVICE P/N SEAL RING 500-2743 TORQUE TO 8N-m

NOT SHOWN:

FOOTNOTES:

1) APPLY ANTI-SEIZE TO THREADS BEFORE INSTALLING

NOTE:

08

ID0370721

42

EXHAUST MOUNTING RT105M/RT125/RT125Q BEGINS WITH S/N_______

3

9

21

8

4

20 14

9

3 7

6

4 15 14 7

15

25

24

1

13 18 4

17 13

11

11

12

9 3

23

2

10

19 16

06

3

22

5 APPLY KOPR-KOTE TO UNDERSIDE OF HEAD & ALSO TO THREADS NOTE WASHER ORIENTATION

4 ID0434454

43

EXHAUST MOUNTING RT105M/RT125/RT125Q BEGINS WITH S/N_______ REF PART NO. NUMBER

QTY

1 2 3 4 5

105-1639 105-1795 105-1893 105-1894 105-1896

2 FLG BOLT (M8 - 1.25 X 25MM) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 12 WASHER, 10MM CAM DEFLECTING LARGE OD 7 WASHER, 12MM CAM DEFLECTING LARGE OD 2 FLG SCREW (M12-1.75 X 35MM)

6

105-1897

1 FLG SCREW (M10-1.50 X 20MM) 10.9 ZP

7

105-1898

4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP

8

105-1899

1 FLG SCREW (M12-1.75 X 60MM) 10.9 ZP

9

105-1904

7 FLG SCREW (M10-1.50 X 30MM) 10.9 ZP

10 105-1912

4 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP

11 106-162 12 106-382 13 106-386 14 106-496 15 106-709 16 106-806 17 300-0587 18 300-0588 19 300-0738 20 300-0743 21 300-0748 22 300-0751 23 300-0753 24 362-2165 25 362-2166

4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LK SCREW (M10-1.50 X 20MM) 6 FLG LOCKNUT (M8-1.25) 6 FLG SCREW (M12-1.75 X 35MM) 6 FLG LK NUT (M12-1.75) 2 FLG LK SCREW (M12-1.75 X 25MM) 1 SHEET, MOUNT BRACKET 1 SHEET, COVER BRACE 1 REAR SCR/DOC SUPPORT 1 DOC/SCR MOUNT 1 POST, UPRIGHT SUPPORT 1 PLATE, EXHAUST COVER BASE 1 EXHAUST COVER 1 INSULATION, EXHAUST ELBOW BRACKET 1 INSULATION, EXHAUST ELBOW INNER

DESCRIPTION

REMARKS

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/ TORQUE TO 73N-m

SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0578 SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0634 SEE FN 1; SERIAL NUMBERS PRIOR TO THOSE IN FN 1 USED 300-0406 SEE FN 2; SERIAL NUMBERS PRIOR TO THOSE IN FN 2 USED 300-0669 SEE FN 2; SERIAL NUMBERS PRIOR TO THOSE IN FN 2 USED 300-0477 BEGINS WITH S/N_______ BEGINS WITH S/N_______

NOT SHOWN:

FOOTNOTES:

1) BEGINS W/ S/N- RT105M_______, RT125_______, RT125Q_______ 2) BEGINS W/ S/N- RT105M_______, RT125_______, RT125Q_______

NOTE:

06

ID0434454

44

EXHAUST MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_____

15 18 2

11

14

3

23 8

14

13

12

4

8 1

2 19

9

12

7 22 3

21

19

7

5

5

6

14

2

16

2

12

10

20 24

08

APPLY KOPR-KOTE TO UNDERSIDE OF HEAD & ALSO TO THREADS NOTE ORIENTATION

17

3 ID0373962

45

EXHAUST MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_____ REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1639 2 FLG BOLT (M8 - 1.25 X 25MM) 2 105-1776 12 WASHER, 10MM CAM DEFLECTING 3 105-1777 4 WASHER, 12MM CAM DEFLECTING 4 105-274 1 SCREW (M10-1.50 X 20MM, 10.9) 5 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 6 106-382 2 FLG LK SCREW (M10-1.50 X 20MM) 7 106-386 6 FLG LOCKNUT (M8-1.25) 8 106-496 6 FLG SCREW (M12-1.75 X 35MM) 9 106-547 1 SCREW (M12-1.75 X 40MM,10.9) 10 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 11 106-708 1 SCREW (M12-1.75 X 60MM, 10.9) 12 106-709 8 FLG LK NUT (M12-1.75) 13 107-003 3 FLG LK SCREW (M12-1.75 X 35MM) 14 107-612 7 SCREW (M10-1.50 X 30MM, CL10.9) 15 107-661 2 FLG LKNUT (M10-1.50, PRV TRQ) 16 107-966 4 SCREW (M10-1.50 X 25MM) 17 107-996 2 HHCS M12-1.75 X 35MM,10.9 ZP 18 300-0406 1 POST, UPRIGHT SUPPORT 19 300-0477 1 EXHAUST COVER 20 300-0578 1 REAR SCR/DOC SUPPORT 21 300-0587 1 SHEET, MOUNT BRACKET 22 300-0588 1 SHEET, COVER BRACE 23 300-0634 1 DOC/SCR MOUNT 24 300-0669 1 EXHAUST COVER BASE

REMARKS

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m

APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 73N-m APPLY KOPR-KOTE TO THREADS & UNDERSIDE OF HEAD/TORQUE TO 121N-m

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0373962

46

VENTURI EXHAUST RT105/RT125/RT125Q

9

11

1 1

16

10

5

17

1

12 1

3

8 2 7

3

1

1

1

4 1

15

14 6

13 03

3

ID0397269

47

VENTURI EXHAUST RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

REMARKS

106-162 15 FLG SCREW (M8-1.25 X 20MM, GD8) 106-381 1 FLG LK SCREW (M8-1.25 X 25MM) 106-386 10 FLG LOCKNUT (M8-1.25) 106-387 1 FLG LOCKNUT (M10-1.50) 106-551 2 CLIP NUT (M8-1.25) 106-724 1 FLG SCREW (M10-1.50 X 25MM) 110-126 1 BOLT-ON CLAMP (1/2") 195-1955 1 V-BAND CLAMP (101.4 MM) 195-2360 1 STACK, EXHAUST 195-2421 1 EXHAUST OUTLET 196-214 2 U-BOLT CLAMP (4") 300-0613 1 SHEET, EXHAUST STACK MOUNT 300-0624 1 FRONT STACK SUPPORT 300-0626 1 REAR STACK SUPPORT 300-0627 1 SIDE STACK SUPPORT 300-0641 1 SHEET, STACK KEEPER 500-2468 1 GASKET, DEUTZ EXHAUST

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0397269

48

AIR FILTER SUB

RT105M/RT125/RT125Q BEGINS W/SN______

24

TRACTOR FRAME

7

23 2 1 15 22

35 28 4

16 25

29 17

11 6 5

10 2

33

27

30

26

3

20 19

31

32

18

13 9 8

13

5 21

36 5 02

34 14 12

FUEL TANK ID0451545

49

AIR FILTER SUB

RT105M/RT125/RT125Q BEGINS W/SN______ REF PART NO. NUMBER

QTY

1 105-003 2 105-117 3 105-1358 4 105-829 5 106-162 6 106-163 7 106-380 8 106-381 9 106-386 10 106-561 11 106-991 12 107-078 13 107-135 14 108-156 15 108-172 16 110-391 17 118-324 18 156-241 19 194-147 20 194-148 21 194-761 22 195-2125 23 195-2260 24 195-2307 25 195-2369 26 215-2160 27 300-0399 28 300-0476 29 300-0640 30 300-0768 31 300-0772 32 300-0774 33 309-877 34 353-264 35 362-2168 36 362-2213

1 FLG LOCKNUT (5/16-NC) 4 WASHER (5/16") 2 T-BOLT CLAMP (3.06" - 3.38") 1 FLG LK BOLT (1/2-NC X 1") 8 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 2 FLG LK SCREW (M8-1.25 X 25MM) 6 FLG LOCKNUT (M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 3 FLG LK SCREW (M8-1.25 X 20MM) 1 SCREW (M8-1.25 X 90MM) 5 CLIP NUT (M8-1.25) 2 WASHER (5/16") 1 WASHER (1/2") ZP 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 T-BOLT CLAMP (3.75" - 4.06") 1 STREET ELBOW (02N-02NF90) 1 ELEMENT (PRIMARY) 1 ELEMENT (SECONDARY) 1 DISCHARGE VALVE 1 HOSE, AIR INTAKE 1 INTAKE TUBE 1 INLET HOOD, METAL 1 INTAKE ELBOW (4.5") 1 AIR RESTRICTION SENSOR 1 TUBE, AIR INLET TRANSITION 1 AIR FILTER COVER 1 TUBE, AIR INLET RING 1 SHEET, AIR FILTER MOUNT BASE 1 FRONT AIR FILTER COVER 1 AIR FILTER COVER 1 MOUNTING BAND (9.330") 1 BOSS 1 INSULATION, AIR FILTER BARRIER 1 PANEL, AIR DEFLECTOR

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FILTER ASSEMBLY 195-2261; INCLUDES HOUSING, PRIMARY FILTER, SECONDARY FILTER, DISCHARGE VALVE, AND CAP

NOTE:

02

ID0451545

50

AIR FILTER SUB

RT105/RT125/RT125Q ENDS W/SN______

24

TRACTOR FRAME

7

23 2

15 35

22

1

29 16 17

4

16

32

11 28

27

3

10

26

25 11 6

2

33

18

5

8 9

30

20 19

5

8

36

5 10

13

31

34 5 14 12

21 FUEL TANK ID0355597

51

AIR FILTER SUB

RT105/RT125/RT125Q ENDS W/SN______ REF PART NO. NUMBER

QTY

1 105-003 2 105-117 3 105-1358 4 105-829 5 106-162 6 106-163 7 106-380 8 106-386 9 106-551 10 106-561 11 106-991 12 107-078 13 107-135 14 108-156 15 108-172 16 110-391 17 118-324 18 156-241 19 194-147 20 194-148 21 194-761 22 195-2125 23 195-2260 24 195-2307 25 195-2369 26 215-2160 27 300-0399 28 300-0430 29 300-0476 30 300-0500 31 300-0504 32 300-0640 33 309-877 34 353-264 35 362-2168 36 362-2213

1 FLG LOCKNUT (5/16-NC) 4 WASHER (5/16") 2 T-BOLT CLAMP (3.06" - 3.38") 1 FLG LK BOLT (1/2-NC X 1") 11 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 6 FLG LOCKNUT (M8-1.25) 4 CLIP NUT (M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 FLG LK SCREW (M8-1.25 X 20MM) 1 SCREW (M8-1.25 X 90MM) 3 CLIP NUT (M8-1.25) 2 WASHER (5/16") 1 WASHER (1/2") ZP 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 T-BOLT CLAMP (3.75" - 4.06") 1 STREET ELBOW (02N-02NF90) 1 ELEMENT (PRIMARY) 1 ELEMENT (SECONDARY) 1 DISCHARGE VALVE 1 HOSE, AIR INTAKE 1 INTAKE TUBE 1 INLET HOOD, METAL 1 INTAKE ELBOW (4.5") 1 AIR RESTRICTION SENSOR 1 TUBE, AIR INLET TRANSITION 1 SHEET, AIR FILTER MOUNT 1 AIR FILTER COVER 1 AIR FILTER COVER TOP 1 SHEET, AIR DEFLECTOR MOUNT 1 TUBE, AIR INLET RING 1 MOUNTING BAND (9.330") 1 BOSS 1 INSULATION, AIR FILTER BARRIER 1 PANEL, AIR DEFLECTOR

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

BEGINS WITH S/N_______ SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FILTER ASSEMBLY 195-2261; INCLUDES HOUSING, PRIMARY FILTER, SECONDARY FILTER, DISCHARGE VALVE, AND CAP 2. BEGINS WITH S/N_______; USE AS REPLACEMENT PART W/UNITS THAT IMPLEMENT PARTS PAGES ID0437912 & ID0440711

NOTE:

10

ID0355597

52

DEF/COOLANT LINES RT105M/RT125/RT125Q

3

14

8

35 4

DEF INLET

4

37 DEF INLET

41

DOSING MODULE CONNECTIONS

24 22

9

38

COOLING PORT 1

9 20 23

COOLING PORT 2

19 4

5

8

16 36 32 4

25

13

COOLING PORT 2 (TOP)

12

4

20

TO BARB ON BOTTOM OF RADIATOR

COOLING PORT 1 (BOTTOM)

34

5 2

6

31

11

15

1 7

18

33 30

4

26

29 "RETURN" 28 "INLET" 27 "PRESS"

21 17 39 40 10 SEE FOOTNOTE 2 12

ID0358259

53

DEF/COOLANT LINES RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-079 2 105-091 3 105-1465 4 105-1673 5 105-2185 6 105-293 7 106-161 8 106-162 9 106-386 10 107-078 11 107-519 12 110-648 13 117-412 14 117-608 15 117-713 16 117-993 17 118-096 18 118-268 19 150-1901 20 150-2490 21 150-3934 22 153-840 23 153-871 24 157-330 25 195-2130 26 195-2301 27 195-2411 28 195-2412 29 195-2413 30 215-1678 31 300-0431 32 500-1241 33 500-1248 34 500-1248 35 500-1248 36 500-1248 37 500-1248 38 500-1248 39 500-2723 40 500-2830 41 514-085

4 LOCK WASHER (1/4) 1 LOCK WASHER (5/16") 1 ABRASION SLEEVE (1.00" X 48") 12 WORM CLAMP (5/16" TO 7/8") 2 P-CLAMP (.625) 2 BOLT (1/2-NC X 3/4") 4 FLG SCREW (M6-1.00 X 20MM) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25) 3 SCREW (M8-1.25 X 90MM) 1 SCREW (M8-1.25 X 12MM) 1 CLAMP (.75") 1 ABRASION SLEEVE (1" X 34") 1 ABRASION SLEEVE (1.00" X 15") 1 ABRASION SLEEVE (1.00" X 76"") 1 ABRASION SLEEVE (1.00" X 23") 22 BULK TUBING (1/4",SOLD PER 1') 1 ABRASION SLEEVE (1.00" X 82") 1 FITTING (06H-08N) 2 CONNECTOR, SAE J2044 (06-06H) 2 FUEL CONNECTOR, SAE10, 90 DEG QUICK CONNECT 1 ADAPTOR (M220 X -08NF, SPECIAL) 1 S/O COUPLER (06N-06H90, BRS) 1 "NS" BR TEE (08N-08NF-08NF BRASS)" 1 S/O TEE (06H-06H-06H) 1 FILTER, INLINE VENT DEF TANK 1 HOSE, DEF HEATED PRESSURE 1 HOSE, DEF HEATED SUCTION 1 HOSE, DEF HEATED RETURN 3 CONNECTOR MOUNT 1 SHEET, SOLENOID VALVE MOUNT 1 VALVE, SOLENOID FOR TANK HEATING 83 HOSE, DEUTZ 3/8" COOLANT 73 HOSE, DEUTZ 3/8" COOLANT 42 HOSE, DEUTZ 3/8" COOLANT 21 HOSE, DEUTZ 3/8" COOLANT 13 HOSE, DEUTZ 3/8" COOLANT 31 HOSE, DEUTZ 3/8" COOLANT 1 DEF TANK HEAD 1 TANK, DEUTZ 10L DEF 1 REDUCER (08N-06NF)

DESCRIPTION

REMARKS

ATTACH TO COOLER FRAME

NOTE FLOW DIRECTION ON VALVE SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ORDERING QUANTITY OF 1 EQUALS 158" OF 500-1248 2. FILTER P/N 500-1247

NOTE:

12

ID0358259

54

FUEL LINE PLUMBING RT105

TANK RETURN

TANK SUCTION

30 31

FUEL TANK

2

FUEL COOLER TOP PORT 9

28 10

1

41 37 16

12

32

38

29

TANK RETURN

8

41

14

13 C TANK SUCTION

13 A

23 11 6

41 22

40

39 27 FUEL COOLER BOTTOM PORT

23

4 2

36

7 17 10

5 19

21 SEE LOAD SENSE LINES

9 1

13 B

18

2

8 15

3

RIGHT FRAME PLATE (PRIMARY FILTER MOUNT) 10

ID0401396

55

FUEL LINE PLUMBING RT105

REF PART NO. NUMBER

QTY

1 106-164 2 106-266 3 195-1825 4 500-2694 5 302-0501 6 107-781 7 106-617 8 105-1673 9 514-297 10 150-2074 11 110-249 12 117-612 13 105-2199 14 105-1933 15 105-1933 16 105-1142 17 149-989 18 302-2037 19 106-048 21 117-986 22 118-217 23 110-030 27 150-3934 28 195-2401 29 195-1826 30 150-1936 31 152-156 32 500-1249 36 117-168 37 117-672 38 150-5299 39 150-5300 40 105-2305 41 105-2493

4 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG NUT (M10-1.50) 1 FILTER, FUEL PRIMARY DEUTZ TCD3.6L4 1 PUMP, ELECTRIC FUEL LIFT 1 MOUNT BRACKET 4 HEX SCREW (#10-24 X 5/8") 4 SCREW (M10-1.50 X 80MM) 5 WORM CLAMP (5/16" TO 7/8") 2 S/O COUPLER (08S-08H90) 3 CONNECTOR (M16-8S) 1 WORM CLAMP (1/4" TO 5/8") 1 ABRASION SLEEVE (1.0" X 46") 87 ALUMINIZED SLEEVING (1", SOLD PER 1") 36 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 21 BULK HOSE (1/2", 400 PSI, SOLD PER FT) 69 BULK HOSE (3/8", SOLD PER FT) 1 S/O COUPLER (08S-08H) 4 BUSHING 4 LOCKNUT (#10-24) 1 ABRASION SLEEVE (1.00" X 120"") 12 SPIRAL WRAP (3/4" SOLD PER FT) 2 CABLE TIE (1/16" TO 4") 1 FUEL CONNECTOR, SAE10, 90 DEG QUICK CONNECT 1 MAIN FUEL FILTER HEAD (DEUTZ 3.6) 1 FILTER, FUEL SECONDARY DEUTZ TCD3.6L4 1 CONNECTOR (M16-1.50-06O) 1 S/O COUPLER (06OFX90-06H) 18 HOSE, DEUTZ BULK 1/2" FUEL W/J2044 1 ABRASION SLEEVE (1.00" X 80"") 1 ABRASION SLEEVE (1.00" X 20") 1 HOSE, 06OFX-BARE END-116"-225 FUEL 1 HOSE, 06OFX-BARE END-76"-225 FUEL 1 5/16 RATCHETING P-CLAMP (.54") 180 DEG. 3 WORM CLAMP (5/16" TO 3/4", 5/16" BAND)

DESCRIPTION

REMARKS

500-2744 WIF SENSOR; 500-2745 O-RING

A = 36"; B = 21" AND C = 30"

USE TO RETAIN 105-2199 ABRASION SLEEVE

NOT SHOWN:

FOOTNOTES:

1. ELECTRIC LIFT PUMP P/N 500-2694

NOTE:

10

ID0401396

56

OIL SERVICE

4 1

3

2

03

ID0401550

57

OIL SERVICE REF PART NO. NUMBER

QTY

1 110-057 2 195-2115 3 195-2333 4 195-585

1 1 1 1

DESCRIPTION

REMARKS

CLAMP (1/2") OIL FILL EXTENSION (3.00") DIPSTICK ASSEMBLY ENGINE OIL DRAIN

NOT SHOWN:

FOOTNOTES:

ENGINE OIL FILTER P/N 195-849 ENGINE OIL PRESSURE SENSOR 500-2444

NOTE:

03

ID0401550

58

NOTES:

ID0134963

59

POWERTRAIN

60

AXLE MOUNT RT105/RT125

2

9

2

13

3 6

8

7

3 7 11

12

10

1

4 14

16

5 12

02

15

ID0377305

61

AXLE MOUNT RT105/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 LEFT RT100/RT120 TILT CYLINDER MOUNT 4 SCREW (M24-3.00 X 260MM, 10.9) 4 WASHER (M24) 2 CLAMP PLATE 4 FLG NUT (M24-3.00, 10.9) 1 RIGHT RT100/RT120 TILT CYLINDER MOUNT 2 TAPERED PIN (1.000" X 2..36") 2 TAPERED INSERT (1") 2 FLG LK SCREW (M10-1.50 X 30MM) 1 INSIDE BUSHING (4.928" ID, 5.500" OD) 1 AXLE MOUNT, OPEN 8 FLG SCREW (M20-2.50X60MM,10.9) 8 FLG NUT (M20-2.50, 10.9) 1 OUTSIDE BUSHING (4.928" ID, 5.500" OD) 1 AXLE MOUNT, CLOSED 2 ZERK (1/4-NF, STR)

302-0142 107-089 106-625 307-303 106-489 302-0140 183-767 181-981 106-164 178-1004 301-4122 106-831 106-356 178-1003 301-4121 115-003

DESCRIPTION

REMARKS

USE LOCTITE 609

USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0377305

62

TILT/STEER REAR AXLE

220-2450 MOUNT LOCATION

RT105M/RT125

25 26 FRAME TILT/REAR STEER VALVE SEE AUXILIARY HYDRAULICS

29 24

38

23

37

5

33 35

7

PORT P6 PORT P5

34

12

31 2

8

13

3 9

36 7

15

14

PORT P4

19

5 4

18

6

10

32

PORT P3

16 20

10

4

11

30

21

39

17 1

SEE AXLE MOUNT

05

ID0377307

63

TILT/STEER REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 160-455 2 183-765 3 181-982 4 106-469 5 125-771 6 125-770 7 154-252 8 515-543 9 117-566 10 154-401 11 154-934 12 159-963 13 153-317 14 117-396 15 105-1750 16 105-003 17 152-146 18 515-041 19 154-364 20 154-934 21 154-276 23 215-2381 24 106-367 25 105-737 26 107-405 29 220-2450 30 153-317 31 150-4359 32 301-5954 33 150-4579 34 105-091 35 105-239 36 153-421 37 155-074 38 514-051 39 499-521

1 STERRABLE AXLE (26.22) 2 TAPERED PIN (31.7MM X 110MM) 2 TAPERED INSERT (1.25") 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.000") 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX-21"-3000) 1 ABRASION SLEEVE (1.25" X 11"") 2 CONNECTOR (04S-04O90, ORF) 1 HOSE (04OFX45-18"-3000) 2 CONNECTOR (06S-04O-040) 1 HOSE (04OFX45-35"-3000) 1 ABRASION SLEEVE (1.25" X 28") 2 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 2 FLG LOCKNUT (5/16-NC) 1 CONN (04O-08S) SHORT 1 HOSE (04OFX90S-20"-3000) 2 CONNECTOR (04O-06S90, ORF) 1 HOSE (04OFX45-18"-3000) 1 CONNECTOR (04O-08S90) 1 SINGLE CAN STICK HARNESS 2 SCREW (#6-32 X 1/2" PLPS SS) 2 WASHER 2 CLIP NUT (6-32) 1 CAN STICK DOUT x 2 W/ CAN BRIDGE 1 HOSE (04OFX45-35"-3000) 2 CYL (2.0" X 1.0" X 3.34") 1 RS CENTER PLATE 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 4 LOCK WASHER (5/16") 4 BOLT (5/16-NC X 4-1/2") 1 RUN TEE (08S-06O-06O) 1 PLUG (08S, SOC, FM) 1 BRANCH TEE (08S-06O-06O) 8 LUG NUT (M20-1.50)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FOR NO TILT OPTION, REPLACE CYL 150-4359 WITH NO TILT BRACE 302-0194.

2. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

SEE ID0403232 AND ID0403255 FOR FRAME TILT AND REAR STEER SWITCH INSTALLATION

05

ID0377307

64

TILT/ RIGID REAR AXLE

220-2450 MOUNT LOCATION

RT105M/RT125

22 21

30

20

7 10 12 11

17 18

29

2 4 3

15 14 PORT P6

PORT P5

8

16

8 13

9

6

5 13

15

38 37 31 39

1 SEE AXLE MOUNT

34 33 PORT P3 & P4 36

05

35

FRAME TILT/ REAR STEER VALVE SEE AUXILIARY HYDRAULICS

ID0389402

65

TILT/ RIGID REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

DESCRIPTION

1 160-456 1 RIGID PLANETARY AXLE (28.22) 2 150-4359 2 CYL (2.0" X 1.0" X 3.34") 3 183-765 2 TAPERED PIN (31.7MM X 110MM) 4 125-771 2 COMPOSITION BUSHING (1.25") 5 125-770 2 COMPOSITION BUSHING (1.000") 6 181-982 2 TAPERED INSERT (1.25") 7 106-469 2 FLG SCREW (M12-1.75 X 30MM) 8 154-252 2 CONNECTOR (04S-04O90) 9 153-317 1 HOSE (04OFX45-35"-3000) 10 105-003 2 FLG LOCKNUT (5/16-NC) 11 117-396 1 ABRASION SLEEVE (1.25" X 28") 12 105-1750 2 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 13 154-401 2 CONNECTOR (04S-04O90, ORF) 14 153-317 1 HOSE (04OFX45-35"-3000) 15 159-963 2 CONNECTOR (06S-04O-040) 16 154-934 1 HOSE (04OFX45-18"-3000) 17 515-543 1 HOSE (04OFX-21"-3000) 18 117-566 1 ABRASION SLEEVE (1.25" X 11"") 20 220-2450 1 CAN STICK DOUT x 2 W/ CAN BRIDGE 21 106-367 2 SCREW (#6-32 X 1/2" PLPS SS) 22 222-4740 2 WASHER, FLAT, #6 29 107-405 2 CLIP NUT (6-32) 30 215-2381 1 SINGLE CAN STICK HARNESS 31 154-384 2 PLUG (06S) 33 150-4579 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 34 105-091 4 LOCK WASHER (5/16") 35 105-239 4 BOLT (5/16-NC X 4-1/2") 36 153-421 1 RUN TEE (08S-06O-06O) 37 155-074 1 PLUG (08S, SOC, FM) 38 514-051 1 BRANCH TEE (08S-06O-06O) 39 499-521 16 LUG NUT (M20-1.50)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. FOR NO TILT OPTION, REPLACE CYL 150-4359 WITH NO TILT BRACE 302-0194.

2. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

05

ID0389402

66

NO TILT/STEER REAR AXLE RT105M/RT125

FRAME TILT/REAR STEER VALVE SEE AUXILIARY HYDRAULICS

19

5

20

6

"P5"&"P6 PORT P3

15 17

2

16

9

1 3 11

21

8 18 PORT P4

14 7

13 10 4

SEE AXLE MOUNT

12

04

ID0430184

67

NO TILT/STEER REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

2 TAPERED INSERT (1.25") 2 TAPERED PIN (31.7MM X 110MM) 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.000") 2 COMPOSITION BUSHING (1.25") 2 NO TILT BRACE 1 CONNECTOR (04O-08S90) 2 CONNECTOR (04O-06S90, ORF) 2 PLUG (06S) 1 CONN (04O-08S) SHORT 1 RS CENTER PLATE 1 STERRABLE AXLE (26.22) 1 HOSE (04OFX45-18"-3000) 1 HOSE (04OFX90S-20"-3000) 1 HYD VALVE ELECT 2 FUNCT W/ PO CHECKS 4 LOCK WASHER (5/16") 4 BOLT (5/16-NC X 4-1/2") 1 RUN TEE (08S-06O-06O) 1 PLUG (08S, SOC, FM) 1 BRANCH TEE (08S-06O-06O) 16 LUG NUT (M20-1.50)

181-982 183-765 106-469 125-770 125-771 302-0194 154-276 154-364 154-384 152-146 301-5954 160-455 154-934 515-041 150-4579 105-091 105-239 153-421 155-074 514-051 499-521

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE

NOTE:

04

ID0430184

68

NO TILT/RIDGID REAR AXLE RT105M/RT125

CONNECTS TO TANK FITTING SEE AUXILIARY HYDRAULICS CONNECST TO AUX PORT ON DUMP VALVE SEE AUXILIARY HYDRAULICS

ATTACHMENT T

3 10

CONNECTS TO T PORT ON PILOT VALVE SEE CHARGE HYDRAULICS

89

6

7

12 2 4

11 5 ATTACHMENT P

1

SEE AXLE MOUNT

04

ID0430187

69

NO TILT/RIDGID REAR AXLE RT105M/RT125 REF PART NO. NUMBER

QTY

1 160-456 2 181-982 3 183-765 4 106-469 5 125-770 6 125-771 7 302-0194 8 302-5917 9 154-400 10 154-229 11 105-823 12 499-521

1 RIGID PLANETARY AXLE (28.22) 2 TAPERED INSERT (1.25") 2 TAPERED PIN (31.7MM X 110MM) 2 FLG SCREW (M12-1.75 X 30MM) 2 COMPOSITION BUSHING (1.000") 2 COMPOSITION BUSHING (1.25") 2 NO TILT BRACE 1 PLATE, BULKHEAD BRACKET 1 BK RUN TEE (06O-06O-06OBK) 1 BK CONNECTOR (06O-06O90BK) 4 FLG LK BOLT (5/16-NC X 3/4") 16 LUG NUT (M20-1.50)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TAKES THE PLACE OF 150-4579 VALVE WITH NO TILT/RIDGID REAR AXLE. SEE AUXILIARY HYDRAULICS.

NOTE:

04

ID0430187

70

SERVICE AND PARK BRAKE RT105

SEE MASTER CYLINDER/FLOOR COVER

25

24

3

2

1

4 21

38

23 24 20 17

16

27

29

19

28

37 32

32

26 18

"3"

32 31

15

39

40

36 33 8

22

34

11 12 10 9 13

35

"3"

30

6

30°

5

14 7

LEVER ORIENTATION BEFORE INSTALLATION

PARK BRAKE CALIPER 04

PIOLOT VALVE SEE CHARGE HYDRAULICS ID0368252 ID0405802

71

SERVICE AND PARK BRAKE RT105

REF PART NO. NUMBER

QTY

1 160-1291 2 160-1036 3 107-980 4 105-894 5 105-022 6 105-162 7 105-2147 8 105-2138 9 106-030 10 106-089 11 105-523 12 105-2149 13 106-211 14 160-1351 15 160-1033 16 160-1066 17 300-1958 18 106-797 19 156-282 20 300-1960 21 300-1959 22 105-678 23 106-725 24 106-396 25 215-2579 26 302-1679 27 105-630 28 302-1816 29 106-712 30 160-773 31 150-4708 32 515-538 33 106-397 34 105-273 35 160-1041 36 302-4205 37 150-3883 38 149-862 39 105-2544 40 105-2543

1 DRIVELINE FLANGE 1 BRAKE DISC 4 SCREW (M10-1.50 X 50MM, 10.9) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 2 BOLT (3/8-NC X 4") 1 BOLT (3/8-NC X 2-1/4") 2 SHLD BLT (M16 X 100MM,M12-1.75) 1 CLEVIS PIN (1/2" X 1.267", ZP) 2 LOCK WASHER (M12) 2 HEX NUT (M12-1.75, 10.9) ZP 1 COTTER PIN (.125" X .750") 1 CLEVIS (M10) 1 WASHER (.531") 1 BRAKE LEVER 1 BRAKE CALIPER 2 BRAKE PAD (INDIVIDUAL) 1 RIGHT BRAKE BRACKET 2 SCREW (M12-1.75 X 35MM, SOC) 1 FLARE FITTING (03TM-04TFM) 2 SPACER 1 RIGHT BRAKE BRACKET 2 SCREW (M12-1.75 X 140MM, SOC) 2 SCREW (M10-1.50 X 65MM, SOC) 6 WASHER (M10, HARDENED) 1 PRESSURE SWITCH (300 PSI, NC , DT06-2S, EPDM) 1 BRAKE COVER 1 NUTSERT(M6X1.0).70-4.20THK 1 BRAKE BLEED COVER 2 FLG SCREW (M6-1.00 X 16MM) 1 BRAKE CALIPER 1 SAHR CHAMBER (375 PSI) 1 HOSE (06OFX90S-15"-3000) 2 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 30MM) 1 MECHANICAL CALIPER SPACER 1 WELDMENT, SAHR MOUNT 1 FLOW CHECK (06S-06O, 5 PSI, .055 ORF) 1 BRAKE HOSE (3/16T X 34") 2 WAVE SPRING WASHER (0.625") 2 MACHINERY BUSHING (0.625" X 18GA)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 &3

INSTALL UNDER COTTER PIN INSTALL UNDER COTTER PIN

NOT SHOWN:

FOOTNOTES:

1. INCL REF NO. 19 (160-1066), TORQUE MOUNTING BOLTS TO 180- 200 FT - LBS. REPLACEMENT MOUNTING BOLT 500-2480.

2. INSTALL ITEM #36 (160-1041) BETWEEN PARK BRAKE (160-733) CALIPER HALVES. RE-ASSEMBLE USING LONGER BOLTS, ITEMS #32 (105-162) & #31 (105-022) RE-USE STEEL FLAT WASHERS ON CALIPER. TORQUE BOLTS TO 30 - 35 FT/LBS. 3. TURN ADJUSTMENT NUT CLOCKWISE UNTIL TIGHT AGAINST DISK AND LOOSEN 1.5 TURNS BEFORE ATTACHING TO 105-2149.

NOTE:

04

ID0405802

72

MASTER CYLINDER/FLOOR COVER RT105M/RT125

24 23 22

1 6

2 18 8

19

3

7 11

10

17

4

5

14 12 9 20

13 15

PRESSURE SWITCH RT125-SEE GEARBOX BRAKE RT105-SEE SERVICE AND PARK BRAKE

04

ID0400877

73

MASTER CYLINDER/FLOOR COVER RT105M/RT125 REF PART NO. NUMBER

QTY

1 301-9251 2 115-613 3 105-504 4 106-076 5 105-530 6 125-407 7 302-2416 8 106-724 9 301-9118 10 106-266 11 150-4849 12 105-665 13 106-395 14 160-1350 15 106-561 17 105-1802 18 106-654 19 106-090 20 105-1568 22 362-2024 23 105-1444 24 105-2148

1 BRAKE PEDAL 1 EXTENSION SPRING (.500 X .625 X 2.00) 1 COTTER PIN (.187 X .750) 1 WASHER (1/4") 1 COTTER PIN (1/16" X 3/4") 1 BRONZE BUSHING (1.00 x 1.25 x 1.50) 1 TAB PIN (1" X 2.9") 1 FLG SCREW (M10-1.50 X 25MM) 1 PEDAL MOUNT 1 FLG NUT (M10-1.50) 1 HARDLINE, BRAKE 2 FLG SCREW (M8-1.25 X 55MM) 2 WASHER (M8) 1 BRAKE MASTER CYLINDER (3/4" DUAL PORT) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 CLEVIS PIN (1/4 X 11/16) ZP 2 SCREW (M10-1.50 X 16MM) 2 LOCK WASHER (M10) 1 FIR TREE CABLE MOUNT 1 FLOOR PLATE, W/SERVICE BRAKE 1 ROUND PLASTIC CAP ,3.5" 5 RETAINER PIN

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0400877

74

TRANSFER CASE RT105

MULTIPLE CHAMFER TOOTH END TOWARDS OUTPUT SHAFT

A

A DETAIL VIEW

SECTION A-A

37 SEE DETAIL VIEW FOR ORIENTATION

7 12 8

11 31

4 3 5 6

9

42

1

41 13

3 25

35

43

9

30 34 29 37

46 38

3

38 23 3 14

39

16

44

40

36

24 21

26

28 27

15 45

10

22

15

2

17

33 51

20 18

19

48 49

47

32

52 50

05

ID0424353

75

TRANSFER CASE RT105

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

160-1325 165-585 165-586 125-049 168-062 125-384 125-383 126-031 125-171 125-040 156-984 125-378 167-348 157-501 167-349 125-045 107-503 185-198 185-199 167-350 125-170 165-565 165-561 156-982 165-563 165-584 167-356 182-226 361-578 105-827 155-878 165-564 165-562 167-355 361-934 125-175 106-866 106-555 106-396 107-502 115-211 514-123 159-003 105-1087 125-168

QTY

DESCRIPTION

REMARKS

HYD SHIFTGROUND DRIVE TRANS 1 DROP BOX HOUSING 1 DROP BOX COVER 4 BALL BEARING 1 IDLER GEAR 2 BEARING RACE (1.375") 1 NEEDLE BEARING (1.375") 1 NEEDLE BEARING (1.375") 1 NEEDLE BEARING 2 BALL BEARING (1.968") 3 SEAL 1 GEARBOX SPACER 1 OUTPUT SHAFT 1 INTERNAL SEAL 1 PINION SHAFT 2 BALL BEARING (1.7717), FAFNIR 209W 2 THRUST WASHER 2 BEARING 2 BEARING 1 OUTPUT SHAFT 2 THRUST WASHER (2.000") 1 SHIFT COLLAR (LOWER) 1 IDLER SLEEVE 2 O-RING (-138 D70) 1 IDLER GEAR 1 CROWD PINION 1 SHIFT SHAFT 1 SHIFT YOKE 4 JACKSHAFT SHIFT PADDLE 4 FLG LK BOLT (3/8-NC X 1-1/4") 4 INTERNAL SEAL (.750") 1 SHIFT COLLAR (UPPER) 2 OUTPUT GEAR 1 SHIFT SHAFT 1 SHIFT YOKE 3 SLEEVE BEARING 2 DOWEL PIN (M10 X 30MM) 17 SCREW (M10-1.50 X 45MM, SOC) 20 WASHER (M10, HARDENED) 3 SCREW (M10-1.50 X 80MM, SOC) 3 PLUG (08N, SQ, MAG) 1 PICKUP TUBE (02N-02NF90-2") 1 AIR VENT (02N) 2 SET SCREW (M12-1.75 X 12MM) 1 BEARING ASSEMBLY (SPECIAL)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0424353

76

TRANSFER CASE RT105

REF PART NO. NUMBER

QTY

45 46 47 48 49 50 51 52

1 1 1 1 1 1 1 1

307-458 320-647 301-8992 105-857 105-845 375-395 105-883 105-047

DESCRIPTION

STOP ASSEMBLY TRANSFER CASE LIFT SHIFT LEVER BOLT (3/8-NC X 3", SOC, GD8) FLG LOCKNUT (3/8-NC) LEVER FLG LK BOLT (3/8-NC X 2") LOCKNUT (3/8-NC)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TRANSFER CASE LIFT BRACKET IS REQUIRED TO REMOVE TRANSFER CASE. REMOVE TWO MOUNTING SCREWS, ALIGN BRACKET WITH MOUNTING HOLES AS SHOWN, AND RE-INSTALL SCREWS. REFER TO RT POWERSHIFT REPAIR GUIDE P/N 055-072 FOR FURTHER INSTRUCTIONS.

NOTE:

05

ID0424353

77

78

SHIFT CYLINDER ASSEMBLY

RT105 BEGINS WITH S/N DWPRT105JH0000035

DRIVE SWITCH

NOTCH TOWARDS BARREL END

DIG SWITCH

15.93

ASSEMBLED VIEW 23

14 5

28 15 27

29 22 16 4 14

DIG SWITCH

18

6 17 11 27

P7

21

P6

12 13

3

8

7

24

DRIVE SWITCH

19 26 25

20 1

2 DRIVE SOLENOID PILOT VALVE SEE CHARGE HYDRAULICS 05

10

DIG SOLENOID

9 ID0442101

79

SHIFT CYLINDER ASSEMBLY

RT105 BEGINS WITH S/N DWPRT105JH0000035 REF PART NO. NUMBER

QTY

1 105-115 2 110-575 3 105-033 4 301-8993 5 107-574 6 301-8991 7 153-241 8 117-608 9 500-2670 10 500-1311 11 154-226 12 154-220 13 154-255 14 105-2495 15 107-573 16 105-044 17 105-285 18 110-126 19 302-4314 20 105-2369 21 215-2725 22 107-004 23 106-706 24 515-437 25 154-802 26 150-4981 27 106-539 28 106-892 29 106-397

1 JAM NUT (5/16-NF) 1 BALL JOINT 5/16 1 BOLT (5/16-NC X 2") 1 CLEVIS 1 ROD END (1/2-NF, FM) 1 LINK ROD (1/2") 2 CONNECTOR (04O-02N) 1 ABRASION SLEEVE (1.00" X 15") 1 HYD ELECT CART VALVE (HF SV08-47C 3P4W) 2 SOLENOID COIL, 12VDC w/ ZENER DIODE 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04O-06S) 1 UNION (04O-04OFX90) 2 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 1 1/2-20 UNF JAM NUT (LH) 1 JAM NUT (1/2-NC) 1 BOLT (5/16-NC X 1-3/4") 1 BOLT-ON CLAMP (1/2") 1 BAR, RT105 SWITCH SPACER 2 METAL CABLE TIE (0.25:) 7.9" LG 2 MAGNETIC SWITCH M12 1 FLG LK SCREW (M12-1.75 X 45MM) 1 FLANGE LOCKNUT (M12-1.75) 1 HOSE (04OFX90-21"-3000) 1 HOSE (04OFX90S-26"-3000) 1 CYL (1.0625 X 2.0 X .375, MAG PISTON) 4 JAM NUT (M8-1.25) 2 SCREW (M8-1.25 X 50MM) 2 WASHER (M12, HARDENED)

DESCRIPTION

REMARKS

USE LOCTITE 242 ON THREADED HOLE FOR CYLINDER SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2

REFER TO ASSEMBLED VIEW FOR ORIENTATION

NOT SHOWN:

FOOTNOTES:

1. AFTER INSTALLATION OF SHIFT CYLINDER ON GEARBOX THE CYLINDER SHOULD NOT APPLY FORCE ON SHIFT LEVERS IN BOTH THE EXTENDED OR RETRACTED POSITION 2. INSTALL IN 150-4820 VALVE FOR RT105 TRANSFER CASE SHIFT. TORQUE 500-2670 TO 19-21 FT-LBS. TORQUE 500-1311 SOLENOID NUT TO 5-6 FT-LBS

NOTE:

05

ID0442101

80

SHIFT CYLINDER ASSEMBLY

RT105 ENDS WITH S/N DWPRT105KH0000034

NOTE POSITION OF ITEM 25

15.93

ASSEMBLED VIEW

23

3 5

29 22

28 15 27

16

14 6 17 27

11

P7

12 13

8

4 18 26 19

P6

DRIVE SWITCH

7

24

21 20

DIG SWITCH

25 1

2 DRIVE SOLENOID PILOT VALVE SEE CHARGE HYDRAULICS 07

9

10

DIG SOLENOID

ID0424324

81

SHIFT CYLINDER ASSEMBLY

RT105 ENDS WITH S/N DWPRT105KH0000034 REF PART NO. NUMBER

QTY

1 105-115 2 110-575 3 105-033 4 301-8993 5 107-574 6 301-8991 7 153-241 8 117-608 9 500-2670 10 500-1311 11 154-226 12 154-220 13 154-255 14 105-003 15 107-573 16 105-044 17 105-285 18 110-126 19 302-1318 20 105-2102 21 215-2674 22 107-004 23 106-354 24 515-437 25 154-802 26 150-4981 27 106-539 28 106-892 29 106-397

1 JAM NUT (5/16-NF) 1 BALL JOINT 5/16 1 BOLT (5/16-NC X 2") 1 CLEVIS 1 ROD END (1/2-NF, FM) 1 LINK ROD (1/2") 2 CONNECTOR (04O-02N) 1 ABRASION SLEEVE (1.00" X 15") 1 HYD ELECT CART VALVE (HF SV08-47C 3P4W) 2 SOLENOID COIL, 12VDC w/ ZENER DIODE 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04O-06S) 1 UNION (04O-04OFX90) 2 FLG LOCKNUT (5/16-NC) 1 1/2-20 UNF JAM NUT (LH) 1 JAM NUT (1/2-NC) 1 BOLT (5/16-NC X 1-3/4") 1 BOLT-ON CLAMP (1/2") 2 CYLINDER SWITCH MOUNT 2 WORM CLAMP (1-1/2" TO 2-1/2", 5/16" BAND) 2 MAGNETIC SWITCH (PNP SOLID STATE, NO, M8 CONN) 1 FLG LK SCREW (M12-1.75 X 45MM) 1 FLANGE NUT (M12-1.75) 1 HOSE (04OFX90-21"-3000) 1 HOSE (04OFX90S-26"-3000) 1 CYL (1.0625 X 2.0 X .375, MAG PISTON) 4 JAM NUT (M8-1.25) 2 SCREW (M8-1.25 X 50MM) 2 WASHER (M12, HARDENED)

DESCRIPTION

REMARKS

USE LOCTITE 242 ON THREADED HOLE FOR CYLINDER SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2

POSITION AGAINST ROD END CRIMP RING ON CYLINDER

NOT SHOWN:

FOOTNOTES:

1. AFTER INSTALLATION OF SHIFT CYLINDER ON GEARBOX THE CYLINDER SHOULD NOT APPLY FORCE ON SHIFT LEVERS IN BOTH THE EXTENDED OR RETRACTED POSITION 2. INSTALL IN 150-4820 VALVE FOR RT105 TRANSFER CASE SHIFT. TORQUE 500-2670 TO 19-21 FT-LBS. TORQUE 500-1311 SOLENOID NUT TO 5-6 FT-LBS

NOTE:

07

ID0424324

82

TRANSMISSION ASSEMBLY RT105

RETURN FROM COOLER (BOTTOM)

23

30

TO COOLER (TOP)

20

25

22 ENGINE FLYWHEEL HOUSING

14

2 1

18 3 26

7

13 12 24

19

29 27

5

21

7

28 10

17

4 6

24

11 8 9 SEE FOOTNOTE 3

09

15 16

ID0424912

83

TRANSMISSION ASSEMBLY RT105

REF PART NO. NUMBER

QTY

1 149-790 2 110-026 3 106-383 4 107-572 5 302-1554 6 116-151 7 105-386 8 105-416 9 105-994 10 105-071 11 306-972 12 106-009 13 107-505 14 106-118 15 106-397 16 105-678 17 106-707 18 105-2013 19 160-1338 20 111-151 21 213-293 22 195-2331 23 215-2869 24 160-1290 25 166-252 26 166-1021 27 106-163 28 106-386 29 302-5537 30 215-1140

2 S/O COUPLER(M22-1.5 X 10H90XL) 2 WORM CLAMP (1/2" TO 1-1/4") 11 FLG LK SCREW (M10-1.50 X 30MM) 4 SCREW (M14-1.50 X 40MM) 1 RIGHT TRANSMISSION MOUNT 4 SHOCK MOUNT 4 BOLT (5/8-NC X 4-1/2") 4 WASHER (5/8") 4 FLG LOCKNUT (5/8-NC) 4 WASHER (1/2") 1 LEFT REAR TRANSMISSION MOUNT 6 BOLT (5/16-NC X 3/4") 6 BEVELED WASHER (M8) 2 SCREW (M14-2.0 X 25MM) 6 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 140MM, SOC) 4 SCREW (M12-1.75 X 45MM, SOC) 6 BOLT (3/8-NF X 1/2") GD 8 1 FLEX PLATE ALIGNMENT TOOL 1 DIPSTICK, TRANSMISSION 1 TRANSMISSION OIL TEMP. SW. 1 OIL TUBE ASSEMBLY 1 TRANSMISSION HARNESS RT105M 1 TRANSMISSION, PST2 W/ CONVERTER 1 DRIVE PLATE W/O P.T.O. 1 FLEX PLATE SUPPORT RING 1 FLG SCREW (M8-1.25 X 30MM) 1 FLG LOCKNUT (M8-1.25) 1 SHEET, HARNESS BRACKET 1 DIODE PACK

DESCRIPTION

REMARKS

USE LOCTITE 242

SEE FOOTNOTE 2 & 4 SERVICE PART; INCLUDED WITH 160-1290 USE LOCTITE 242 USE LOCTITE 242 SERVICE PART; SEE FOOTNOTE 2 SERVICE TOOL; SEE FOOTNOTE 1 SERVICE PART; FOR FLUID LEVEL INDICATOR ON TRANSMISSION REPLACEMENT BLADE 500-2017 SEE FOOTNOTE 5 SEE NOT SHOWN FOR SERVICE PARTS; SEE FOOTNOTE 6.

SERVICE PART; INCLUDED WITH TRANSMISSION 160-1290 SERVICE PART; INCLUDED WITH TRANSMISSION 160-1290

NOT SHOWN:

500-1528 SHIFT SOLENOID 500-2076 CLUTCH KIT 500-2077 DISTRIBUTER SEAL KIT 500-2078 TRANSMISSION GASKET KIT 500-2086 SEAL, REAR MAIN 213-293 TRANS OIL TEMP SWITCH 500-3186 SEAL (FOR 166-542) 500-3187 OIL PUMP (FOR 166-542) 500-3188 BONDED SEAL (FOR 166-542) FOOTNOTES:

1. SERVICE TOOL 160-1338 REQUIRED TO ALIGN 166-252 WITH 166-519 2. USE LOCTITE 242; TORQUE TO 30 FT-LB 3. APPLY NEVER SEIZE TO OUTPUT SHAFT SPLINES. ENSURE GREASE IS ON INTERNAL SPLINES OF 166-542.

4. INSTALL 166-252 AND 166-519 ON 166-542 BEFORE ATTACHING TO ENGINE; INSTALL 105-090 THROUGH ACCESS OPENING IN FLYWHEEL HOUSING 5. FOR UNITS WITH S/N PRIOR TO DWPRT105JH0000035 USE 215-2383 6. INCLUDES 166-519 TORQUE CONVERTER (1.93 NEEDLE). THE 166-519 CAN BE ORDERED INDIVIDUALLY AS A SERVICE PART. NOTE:

09

ID0424912

84

DRIVELINE ASSEMBLY RT105

1 5 2 7

8

9

6 3 4 1

03

ID0424751

85

DRIVELINE ASSEMBLY RT105

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

3 FLANGE YOKE, 1410 4 JOURNAL AND BEARING ASSEMBLY 4 ZERK (1/4-NF, STR) 1 REAR DRIVE LINE 8 BOLT (7/16-NF X 1-1/2") 8 NUT (7/16-NF) 1 YOKE 1 WELDMENT, DRIVELINE 1 U-BOLT KIT

182-173 182-145 115-003 166-231 105-119 105-120 182-140 160-1025 182-146

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0424751

86

FRONT AXLE RT105/RT125

1 3

8

2

10

9

5 11 6

4 7

02

ID0407069

87

FRONT AXLE RT105/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 STERRABLE AXLE (26.22) 1 AXLE MOUNT, OPEN 1 INSIDE BUSHING (4.928" ID, 5.500" OD) 1 AXLE MOUNT, CLOSED 1 OUTSIDE BUSHING (4.928" ID, 5.500" OD) 2 ZERK (1/4-NF, STR) 16 LUG NUT (M20-1.50) 8 FLG NUT (M20-2.50, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 1 CONN (04O-08S) SHORT 1 CONNECTOR (04O-08S90)

160-455 301-4122 178-1004 301-4121 178-1003 115-003 499-521 106-356 106-831 152-146 154-276

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0407069

88

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID

4

1

5

6 2 3 3

03

ID0113897

89

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID REF PART NO. NUMBER

QTY

1.

2.

499-478 499-487

1 1

3.

4.

5.

6.

499-479 499-480 499-481 499-482

2 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET Z12/32 SHIM KIT SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING OIL SEAL RING O-RING FLANGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113897

90

AXLE

DOUBLE JOINT STEERABLE

1

4

05

3

2

ID0075620

91

AXLE

DOUBLE JOINT STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-495 2 DOUBLE JOINT 2. 500-1266 2 THRUST WASHER 3. 500-1267 2 WASHER 4. 500-1268 2 SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0075620

92

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE

9 8 6 1 7

2

10

3

4

11

5 1

04

2

ID0113890

93

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 115-065 4 ZERK, METRIC (M6 X 1) 2. 106-472 12 SCREW (M14-2.00 X 35mm) 3. 499-473 2 KING PIN 4. 499-474 2 NUT (M20-1.5) 5. 499-475 2 KING PIN 6. 499-476 2 STEERING ARM ASS'Y 7. 107-344 4 LK SCREW (M12-1.75 X 45mm) 8. 157-747 2 OIL SEAL 9. 178-172 2 BUSHING 10. 107-345 4 SCREW (M16-2.00 X 100mm) 11. 499-477 1 OIL SEAL KIT (CYL)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113890

94

AXLE

AXLE HOUSING STEERABLE

14 1

15

2

3

13 4 5 6 7

9 11

03

12

8

10

ID0158512

95

AXLE

AXLE HOUSING STEERABLE

REF PART NO. NUMBER QTY DESCRIPTION 1. 514-345 2 PLUG (M22-1.50, SOC) 2. 499-461 1 THRUST WASHER 3. 499-462 1 BUSHING 4. 499-463 2 BELLEVILLE WASHER 5. 499-464 1 SPACER 6. 499-465 2 BUSHING 7. 499-466 2 BUSHING 8. 499-467 2 OIL SEAL RING 500-1135 2 OIL SEAL 9. 499-468 2 SPHERICAL BEARING 10. 499-469 2 BELLEVILLE WASHER 11. 499-470 1 BUSHING 12. 499-471 1 THRUST WASHER 13. 499-472 1 PIN LOCKING WASHER 14. 500-1697 1 LH BUSH (SPACER) 15. 500-1698 2 SCREW (M4-.7 X 10mm, 10.9)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0158512

96

AXLE

DIFF LOCK STEERABLE/RIGID

1

7 3 5

2 4 5

6

6

4

03

ID0113895

97

AXLE

DIFF LOCK STEERABLE/RIGID REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-488 1 O-RING 2. 499-489 1 PISTON 3. 499-490 1 O-RING 4. 499-491 2 SNAP RING (D12) 5. 499-492 2 SPACER 6. 499-493 2 SPRING 7. 499-494 1 FORK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113895

98

AXLE

DIFFERENTIAL RIGID

3 8 2 4

7 7 6 3

5 1 7

7

4

04

ID0114003

99

AXLE

DIFFERENTIAL RIGID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-513 1 107-346 12 107-348 2 501-893 2 499-484 2 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114003

100

AXLE

DIFFERENTIAL STEERABLE

3 8 2 4

7 7 6 3

5 1 7

7

4

03

ID0113896

101

AXLE

DIFFERENTIAL STEERABLE REF PART NO. NUMBER

QTY

1. 499-483 1 2. 107-346 12 3. 107-348 2 4. 501-893 2 5. 499-484 2 6. 499-485 1 7. 499-486 4 8. 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113896

102

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE

1 2

4 3 14 5

9

13 11 12 10 6 8 7

07

ID0042270

103

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 499-497 2 SEAL RING 499-940 SEAL KIT 499-948 OIL SEAL 2. 499-498 4 BEARING 3. 499-499 8 STUD 4. 157-224 2 O-RING 5. 499-501 2 RING 6. 114-036 2 PLUG, PLANETARY CARRIER 7. 107-349 4 SCREW (M8-1.25 X 20mm) 8. 499-502 2 PLANETARY CARRIER ASS'Y 9. 499-503 2 CROWN GEAR 10. 499-504 1 PLANET GEAR KIT 11. 499-505 12 CENTERING BUSHING 12. 499-506 12 BOLT (M12 X 45) 13. 499-507 2 WHEEL CARRIER 14. 499-521 8 LUG NUT (M20-1.50)

REMARKS

EARLY STYLE 176mm OD CURRENT PRODUCTION 180mm OD CURRENT PRODUCTION QTY PER WHEEL ASS'Y

4 KITS PER WHEEL ASSEMBLY

QTY PER WHEEL ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042270

104

AXLE-

AXLE HOUSING RIGID

5

4

B

808-380

105

AXLE-

AXLE HOUSING RIGID

REF NO, 1.

2.

3.

4.

5.

PART NUMBER QTY DESCRIPTION 514-345 2 PLUG (M22-1.50, SOC) 499-461 THRUST WASHER 499-462 1 BUSHING BUSHING 499-470 THRUST WASHER 499-471

REMARKS

FOOTNOTES

B

808-380

106

AXLE­

WHEEL HUB RIGID

6

\

11

\3

9

107

AXLE-

WHEEL HUB

RIGID

REF NO,

1.

2.

3.

4.

5.

6.

7.

8.

9.

PART NUMBER QTY DESCRIPTION

499-499 8 STUD 157-224 2 0-R[NG BEARING 499-498 - - - - 4 499-501 2 RING 499-507 2 WHEEL CARRIER -499-503 - - - 2 - CROWN - - GEAR - - - - - - 499-505 16 CENTERING BUSHING 499-506 16 BOLT (M12 X 451 SEAL RING -499-497 - - - 2 1 o. 499-515 2 0-RING 11. 499-516 2 SEAL RING LUG NUT (M20 X 1.501 12. -499-521 - - - 8

REMARKS

QTY PER WHEEL ASS'Y

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

QTY PER WHEEL ASS'Y

FOOTNOTES

c

808-382

108

AXLE-REDUCTION GEARS RIGID

4 1 3 2

03

ID0122671

109

AXLE-REDUCTION GEARS RIGID REF PART NO. NUMBER 1. 114-036

QTY DESCRIPTION 2 PLUG, PLANETARY CARRIER

2.

107-349

4

3.

499-502

2

PLANETARY CARRIER ASS'Y

4.

499-504

1

PLANET GEAR KIT

REMARKS

SCREW (M8-1.25 X 20mm) 4 KITS PER WHEEL ASSEMBLY

NOT SHOWN:

499-517 2 SPLINE SHAFT Z-12 499-518 2 COUPLING 499-519 2 SNAPRING (D33) 499-520 2 HALF SHAFT FOOTNOTES:

NOTE:

03

ID0122671

110

STEERING SENSOR ASSEMBLY

7 19 18 14 13

5 24 12

11

15

3

4 17 28

1

23

20

3

8

15

13

16

14 29

10

21

9

19

6

24

29 22

2 25

26 27

07

ID0237742

111

STEERING SENSOR ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

300-0082 300-0083 125-786 300-0084 300-0085 110-290 107-574 300-0086 300-0087 115-349 105-1056 105-1491 105-117 106-380 107-859 107-573 105-002 105-048 105-065 181-634 105-052 105-053 106-447 215-1568 157-645 214-104 215-224 106-397 106-385

QTY

DESCRIPTION

1 SWITCH DISK 1 BOX TOP 2 NYLINER BUSHING 5/8 1 SHAFT 1 BOX ARM 1 ROD END (1/2-NF, FM) 1 ROD END (1/2-NF, FM) 1 CONTROL ROD 1/2 X 3.75 1 BOX WELDMENT 1 GROMMET (1/2") 2 SCREW (M6-1.00 X 40MM) 4 SCREW, HEX HEAD (#6-32 X 3/4') 2 WASHER (5/16") 2 FLG LK SCREW (M8-1.25 X 16MM) 4 NUT, LOCK, #6-32, NYLON INSERT 1 1/2-20 UNF JAM NUT (LH) 1 BOLT (1/2-NC X 2 1/4") 1 BOLT (1/2-NC X 1-1/2") 2 LOCKNUT (1/2-NC) 1 BOSS 2 BOLT (3/8-NC X 1-1/4") 2 NUT (3/8 NC) HEX 1 JAM NUT (1/2-NF) 2 SWITCH 6 WEATHER-PAC SEAL (2.80MM) 6 PACKARD MALE TERMINAL 2 3-WAY WP MALE CONNECTOR 1 WASHER (M12, HARDENED) 2 FLG LOCKNUT (M6-1.00)

REMARKS

USE 256-603 SILICONE TO SEAL BOX

LOCTITE 242 OR EQUIVALENT SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. ITEMS 24, 25, 26, & 27 CAN BE PURCHASED AS SERVICE PART 215-1591 (WITH A QUANTITY OF 2 NEEDED FOR THIS ASSEMBLY)

NOTE:

07

ID0237742

112

WHEEL & TIRE

RT105/ RT125 38 X 18.00-20.0, E16TL

6

5 7

3 2 1

4 8

02

ID0426636

113

WHEEL & TIRE

RT105/ RT125 38 X 18.00-20.0, E16TL REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

REMARKS

205-0005 1 WHEEL GRAY (20.0 X 14WD,W/8) HP 205-168 1 VALVE STEM 205-1125 1 TIRE (38 X 18.00-20.0, E16TL) 499-521 AR LUG NUT (M20-1.50) 205-0006 2 LH T/W (38 X 18.00-20,16PLY), GRAY 205-1286 2 LH T/W (38X18.00-20,16 PLY) GRAY-UR FILL 205-1288 2 RH T/W (38X18.00-20,16 PLY) GRAY-UR FILL 205-1289 2 RH T/W (38 X 18.00-20,16PLY), GRAY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0426636

114

NOTES:

ID0134963

115

FRAME COMPONENTS

116

BFB MOUNTING

RT105/RT125/RT125Q

3

2

1

7 9 11

12 10

13 8

6 14

13

5

03

4

ID0404263

117

BFB MOUNTING

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 BACKFILL BLADE ASSEMBLY (80") 1 LOW ANGLE BACKFILL BLADE, 80" 1 80" CUTTING EDGE 2 TILT BLADE RETAINER 6 FLANGE BOLT (5/8-NC X 3") 1 COMPOSITION BUSHING (1.25") 1 COMPOSITION BUSHING (1") 1 ROLL PIN 3/8 X 1-5/8 1 TAPERED PIN (1.000" X 2..36") 1 FLG LK SCREW (M10-1.50 X 30MM) 2 CONNECTOR (04S-04O90) 1 TAPERED INSERT (1") 1 CYL (2.0 X 1.25 X 3.34) 1 PIN

300-4321 300-8635 331-751 314-104 106-012 125-771 125-800 107-434 183-767 106-164 154-252 181-981 150-5263 300-7763

DESCRIPTION

REMARKS

USED ON RT125Q USED ON RT105 & RT125 REPLACEMENT CUTTING EDGE

NOT SHOWN:

FOOTNOTES:

KIT 602-979 INCLUDES ITEMS 3 THRU 13; BLADE NOT INCLUDED WITH KIT

NOTE:

03

ID0404263

118

SEAT ASSEMBLY RT105/RT125/RT125Q

10

7

SEE FOOTNOTE 2

30

27

12

16 29

28

12

24

22

26 21 2

25 23

19 15

17

9 30

18 20

5 8 5

4 1

31

3

11

12 14 13

07

ID0388214

119

SEAT ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 301-8916 2 105-2132 3 105-1098 4 105-1801 5 125-130 7 117-1061 8 178-432 9 115-534 10 117-1057 11 105-2044 12 105-2148 13 106-558 14 301-9484 15 105-2495 16 105-003 17 105-2155 18 301-8745 19 115-633 20 105-2152 21 215-1894 22 105-267 23 362-2760 24 362-2759 25 106-162 26 106-076 27 105-079 28 105-078 29 106-386 30 302-5760 31 106-383

1 SEAT BASE 1 HEAVEY DUTY FIR TREE (.04-.62 THK) 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 SCREW (M12-1.75 X 55MM, SP) 2 BALL BEARING (3.346") 1 SEAT BELT KIT 1 WASHER 1 INTERNAL SNAP RING (5.485") 1 SEAT 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 6 RETAINER PIN 2 CLIP NUT (M10-1.50) 1 COVER 4 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 2 FLG LOCKNUT (5/16-NC) 3 SCREW (M6 X 14MM) BUTTON HEAD 8.8 1 SEAT LATCH 1 SPRING 1 SHLD BLT (1/2" X 1/4", 3/8-NC) 1 SEAT SWITCH 2 CUP WASHER (5/16") 1 RIGHT SEAT TRAY 1 LEFT SEAT TRAY 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (1/4") 2 LOCK WASHER (1/4) 2 NUT (1/4-NC) 4 FLG LOCKNUT (M8-1.25) 1 PIVOT 2 FLG LK SCREW (M10-1.50 X 30MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 USE TO SUPPORT SEAT HARNESS SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 362-2598 BEFIORE S/N XXXXXXX USE 362-2597 BEFORE S/N XXXXXXX

USE 301-8914 BEFORE S/N XXXXXXX

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT 2. BOLT (7/16-NC X 3/4") 105-896, LOCKNUT (5/16-NC 105-089,), WASHER (5/16) 105-117. USED IN STANDARD SEAT 350-5412 ONLY. USE BOLT 107-521 FOR SUSPENSION SEAT OPTION 350-5411 3. MECHANICAL SUSPENSION SEAT OPTION 350-5411, CONTAINS SEAT 117-1055, SEAT BELT 117-1056, AND BOLT 107-521 4. SEAT BASE INCLUDES 2X 106-390 WASHER AND 2X 107-540 SCREWS FOR GROUND BOSS'S.

NOTE:

07

ID0388214

120

HYDRAULIC TANK ASSEMBLY RT105/RT125/RT125Q

16 13

11

15 7

14 7

6

7 12

7

9

17

22

2

18 6 4 5 1 23 3

8 10

12

20

21

4

19

ID0400983

121

HYDRAULIC TANK ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 1 4 8 4 10 12 1 1 3 1 1 1 1 1 2 1 1 1 1 1 13 1

HYDRAULIC TANK BREATHER CAP (HYDRAULIC) SCREW (M12-1.75 X 60MM, 10.9) WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, 10.9) CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, BATTERY COVER SHEET, BATTERY COVER EXTENSION SCREW (M8-1.25 X 20mm,BUT SOC) SHEET, REAR SEALING PLATE SHEET, SEAL SIDE COMPARTMENT SEAL, OUTER COMPARTMENT SEAL, INNER MASTER FUSE COVER HOLE PLUG TANK TRANSITION SEAL 3 3/8"-12 O-RING SEAL TANK STRAINER PLUG, MAGNETIC (-16S) SIGHT GLASS (2") GROMMET (1 1/2) .188 THK. BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) STRAINER

302-1326 150-4793 106-708 106-397 106-477 106-551 105-1795 302-1533 302-1541 106-767 302-1557 302-1556 150-4644 150-4643 302-2417 362-1421 362-2616 150-2512 152-150 116-218 105-1392 105-1300 153-900

REMARKS

QTY IN INCHES

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0400983

122

BATTERY INSTALLATION RT105/RT125/RT125Q

FRAME HARNESS

GLOW PLUG

80A

80A

ALTERNATOR

125A

150A

5 6 3

MAIN FUSES

7

1 1 2 4

14

14 15

16 12

11 10

13 9 8

09

ID0400875

123

BATTERY INSTALLATION RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

213-104 117-463 302-0674 302-1884 105-078 105-079 106-380 107-516 215-2547 215-2546 215-2548 106-556 107-597 211-1000 211-305 215-1998

QTY

2 3 1 1 1 1 1 4 1 4 1 4 4 2 1 1

DESCRIPTION

REMARKS

BATTERY (12V, 875CCA) LINER PAD (.25" THK) BATTERY STRAP J-HOOK (5.25 IN) NUT (1/4-NC) LOCK WASHER (1/4) FLG LK SCREW (M8-1.25 X 16MM) CLIP NUT (M4-.7) LMI INPUT MODULE LMI FUSE MODULE LMI BUSBAR 5 POSITION SCREW (M4-0.70 X 20MM) WASHER (M4) BK/AMI 80 AMP FUSE BK/AMI 125 AMP FUSE BK/AMI 150 AMP FUSE

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0400875

124

HYDRAULIC TANK DOOR RT105/RT125/RT125Q

1

17 6

2 23

20

25

2

7

4 13 12

11

24

27 26

21 15

8 22

9

10

14

5 28

6

19 16 13

18

3 ID0401015

125

HYDRAULIC TANK DOOR RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

105-1795 302-1539 302-1540 302-1538 106-386 106-385 106-379 215-2270 302-1691 302-1537 106-640 106-574 106-894 106-350 105-2186 105-2188 323-865 107-746 107-223 105-003 105-856 105-2431 106-194 105-079 302-4209 302-5859 106-712 302-5986

QTY

4 1 1 1 6 4 2 1 1 1 2 2 4 4 1 1 2 1 1 2 2 1 1 2 1 1 2 1

DESCRIPTION

REMARKS

FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, LATCH TAB SHEET, PROP TAB WELDMENT, HYDRAULIC TANK COVER FLG LOCKNUT (M8-1.25) FLG LOCKNUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) USE LOCTITE 242 AXIAL MOTOR FAN SHEET, PERFERATED SHIELD SHEET, FAN SHROUD SCREW (M6-1.00 X 20MM,BUT SOC) CLIP NUT (M6-1.00) SCREW (#8-32 X 1" PLPS SS) NUT, HEX, #8-32 PUSHBUTTON, LOCKING STRUT (7-10 IN LENGTH, 120 LBS) BUMPER SHLD BLT (M10 X 12MM, M8-1.25) SHLD BLT (M10 X 35MM, M8-1.25) FLG LOCKNUT (5/16-NC) BOLT (1/4-NC X 1 1/4") LATCH, RH 1/2 IN STRIKER FLANGE LOCKNUT (3/8-NC) LOCK WASHER (1/4) THREADED PIN (.500" X 1.06" X 3/8"-16 UNC) SHEET, LEVER FLG SCREW (M6-1.00 X 16MM) PLATE, SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0401015

126

INNER FRAME AIR BARRIER RT105/RT125/RT125Q

5 TRACTOR FRAME

3

4

6

1

2 07

ID0403360

127

INNER FRAME AIR BARRIER RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 362-2600 2 302-1030 3 302-1032 4 106-632 5 106-709 6 105-003

1 AIR BARRIER 1 SHEET, SEAL BACKING PLATE 1 SHEET, AIR BARRIER BACKING PLATE 1 FLG LK SCR (M12-1.75X35MM,SER) 1 FLG LK NUT (M12-1.75) 2 FLG LOCKNUT (5/16-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0403360

128

BACKFILL BLADE PIVOT RT105/RT215/RT125Q

5 4 3

7 6

14

2

8 8 2 11

12 13

2 9 1 10 4 5

01

ID0388933

129

BACKFILL BLADE PIVOT RT105/RT215/RT125Q REF PART NO. NUMBER

QTY

1 331-475 2 151-057 3 178-572 4 105-416 5 106-470 6 300-8460 7 107-537 8 125-771 9 125-773 10 125-822 11 178-394 12 181-982 13 105-830 14 105-475

1 PIVOT 2 CYL (2.0 X 1.25 X 8.0) 1 PIN (1.750" X 12.750") 2 WASHER (5/8") 2 FLG SCREW (M16-2.0 X 40MM) 2 TAB PIN (1.25 X 2.57) 2 BOLT (M10-1.50 X 20MM,BUT SOC) 3 COMPOSITION BUSHING (1.25") 2 COMPOSITION BUSHING (1.75") 2 COMPOSITION BUSHING (1.750") 2 TAPERED PIN (1.250" X 4.25") 2 TAPERED INSERT (1.25") 4 FLG LK BOLT (1/2-NC X 1-1/4") 2 WASHER (1/2")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0388933

130

COUNTERWEIGHT ASSEMBLY

4

RT105/RT125/RT125Q

2

5

1

3

TIGHTENING ORDER (BOTTOM VIEW) 7 8 1 5 3 2

17 9 12 15

16

10

14

4

13 1 6 11 1

14

ID0395517

131

COUNTERWEIGHT ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

12 WASHER (M20, HARDENED) 1 CASTING, R/H NOSE WEIGHT 1 CASTING, L/H NOSE WEIGHT 6 FLG SCREW(M20-2.50X 90MM,10.9) 1 CASTING, PAINTED CENTER NOSE WEIGHT 5 LOCKNUT (M20-2.50, 10.9) 2 SCREW (M20-2.50 X 120MM, 10.9) 3 SCREW (M20-2.50 X 110MM, 10.9) 4 SCREW (M8-1.25 X 25MM, SOC) 4 FLG LOCKNUT (M8-1.25) 2 SCREW (M20-2.50 X 50MM, 10.9) 4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP 4 FLANGE LOCKNUT (M12-1.75) 1 RIGHT UPRIGHT SUPPORT 1 LEFT UPRIGHT SUPPORT 1 CENTER BRACE 2 BAR, PLASTIC PAD

106-399 375-1104 375-1105 106-486 302-1858 106-665 106-626 106-663 106-916 106-386 106-607 105-1898 106-706 302-4187 302-4188 302-4189 302-4201

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL PRIOR TO 302-3655 2. TORQUE TO 350 FT-LBS

NOTE:

CENTER WEIGHT ASSEMBLY WITH HARDWARE 350-4677 SIDE WEIGHT ASSEMBLY WITH HARDWARE 350-1431

14

ID0395517

132

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q BEGINS WITH S/N___

11

1

24 18

7

15 13 23

14

12 6

2 6 10 20

20 10

10 6 8

19

20

3 16

4

9

5

9 14 04

17

22 5

ID0429142

133

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q BEGINS WITH S/N___ REF PART NO. NUMBER

QTY

1 362-2182 2 362-1644 3 362-1645 4 301-6607 5 105-1639 6 105-184 7 105-2155 8 105-2201 9 105-2205 10 105-284 11 105-798 12 106-162 13 106-385 14 106-386 15 107-096 16 107-135 17 107-687 18 108-156 19 110-638 20 195-418 21* 300-0608 22 301-6605 23 301-6635 24 362-2183

1 ASSY, MIDHOOD T4F 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 6 FLG BOLT (M8 - 1.25 X 25MM) 9 SCREW (#10-24 X.75", SLF-TAP) 2 SCREW (M6 X 14MM) BUTTON HEAD 8.8 1 KEEPER, DRAW LATCH 2 FLEX DRAW LATCH (MEDIUM) 9 WASHER (3/16") 2 FLG SCREW (M8-1.25 X 25MM, BX) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M6-1.00) 8 FLG LOCKNUT (M8-1.25) 2 LOCKNUT (M8-1.25, NLK) 4 CLIP NUT (M8-1.25) 2 CLIP NUT M8-1.25, LONG, WIDE 2 WASHER (5/16") 1 FLEX DRAW LATCH 9 LOCK WASHER (#10) 1 STUD MOUNT 2 SHEET, GRILLE FRONT HANGER 2 SHEET, SIDE PANEL REAR SEAT 1 PANEL, MIDHOOD CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0429142

134

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q ENDS WITH S/N_____

15

1

13 25

16 24

17 23

14

20

18

7 20 2

19

9 21 22

8 12

10 4

3 22

6 5 22 03

6 11

ID0399416

135

ENGINE ENCLOSURE PANELS RT105/RT125/RT125Q ENDS WITH S/N_____ REF PART NO. NUMBER

QTY

1 362-1879 2 362-1644 3 362-1645 4 301-6607 5 301-6605 6 105-1639 7 106-386 8 195-418 9 105-184 10 105-284 11 107-687 12 107-135 13 362-1658 14 116-724 15 105-798 16 108-156 17 107-096 18 106-385 19 106-162 20 301-6635 21 105-2201 22 105-2205 23 300-0697 24 300-0698 25 105-2044

1 ASSY, MIDHOOD 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 2 SHEET, GRILLE FRONT HANGER 5 FLG BOLT (M8 - 1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25) 9 LOCK WASHER (#10) 9 SCREW (#10-24 X.75", SLF-TAP) 9 WASHER (3/16") 2 CLIP NUT M8-1.25, LONG, WIDE 3 CLIP NUT (M8-1.25) 1 PANEL, MIDHOOD CAP 1 BULK SEAL (3/32", SOLD PER FT) 2 FLG SCREW (M8-1.25 X 25MM, BX) 2 WASHER (5/16") 2 LOCKNUT (M8-1.25, NLK) 2 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 SHEET, SIDE PANEL REAR SEAT 2 KEEPER, DRAW LATCH 3 FLEX DRAW LATCH (MEDIUM) 1 SHEET, HOOD RISER 2 BAR, SPACER 2 SCREW (M6 X 25mm) BUTTON HEAD 8.8

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0399416

136

ENGINE ENCLOSURE MOUNTING

RT105/RT125/RT125Q BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024

35 10

2

14

24 6 13

29 8 4

23

28 30

18

31

27

22

11 34

5 15 19 26

1 21 9

3 12

20 33 16

7

32

10 25

03

17

ID0437912

137

ENGINE ENCLOSURE MOUNTING

RT105/RT125/RT125Q BEGINS WITH S/N: DWPR125QPH0000090 DWPRT125HH0000010, DWPRT105AH0000024 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-072 2 LOCK WASHER (3/8") 2 105-1674 2 BOLT (M10-1.50 X 60MM,BUT SOC) 3 105-1709 6 BOLT (M18 X 2.5 X 50MM) 4 105-184 2 SCREW (#10-24 X.75", SLF-TAP) 5 105-1915 2 BOLT, SPECIAL T (M8-1.25X75MM) 6 105-2205 1 FLEX DRAW LATCH (MEDIUM) 7 105-271 2 SCREW (M10-1.50 X 40MM) 8 105-284 2 WASHER (3/16") 9 105-389 6 LOCK WASHER (3/4) 10 105-793 8 WASHER (M10) 11 105-996 2 SCREW (M10-1.50 X 45MM) 12 106-079 2 SCREW (M10-1.50 X 30MM) 13 106-162 10 FLG SCREW (M8-1.25 X 20MM, GD8) 14 106-266 6 FLG NUT (M10-1.50) 15 106-328 4 SCREW (M8-1.25 X 40MM) 16 106-355 4 FLG NUT (M16-2.00, 10.9) 17 106-386 10 FLG LOCKNUT (M8-1.25) 18 106-387 1 FLG LOCKNUT (M10-1.50) 19 106-389 4 WASHER (M8) 20 106-877 4 SCREW (M16-2.00 X 25MM) 21 106-949 6 WASHER (3/4", HARDENED) 22 107-614 1 SCREW (M10-1.50 X 100MM, SOC) 23 195-418 2 LOCK WASHER (#10) 24 300-0238 2 BAR, SPACER 25 300-0333 1 SHEET, HORN/FRONT ATTACH HARNESS MOUNT 26 300-0700 1 HOOD SUPPORT RH 27 300-0707 1 REAR GRILLE MOUNT RH 28 300-0710 2 SIDE PANEL FRONT MOUNT 29 300-0712 1 REAR GRILLE MOUNT LH 30 300-0713 1 HOOD SUPPORT LH 31 301-6613 1 FRONT HOOD SUPPORT 32 301-6614 1 FRONT HOOD SUPPORT MOUNT LH 33 301-6616 1 FRONT HOOD SUPPORT MOUNT RH 34 301-9534 1 FIREWALL 35 362-2077 1 INSULATION, FIREWALL

REMARKS

APPLY ANTI-SEIZE TO THREADS

APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER APPLY ANTI-SEIZE TO TAPER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0437912

138

ENGINE ENCLOSURE MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_______

36 24

12

1 28

18

35

11

26 22

4 23 6 3

16

16 27

21

13

30

19

10

31

20

11 7

2

29

32 15 17 5

14

33

8

19

08

8 9

34 15

25 ID0382673

139

ENGINE ENCLOSURE MOUNTING RT105/RT125/RT125Q ENDS WITH S/N_______ REF PART NO. NUMBER

QTY

1 105-1674 2 105-1709 3 105-184 4 105-2205 5 105-271 6 105-284 7 105-389 8 105-793 9 105-996 10 106-079 11 106-162 12 106-266 13 106-328 14 106-355 15 106-386 16 106-387 17 106-389 18 106-724 19 106-877 20 106-949 21 107-614 22 110-032 23 195-418 24 300-0238 25 300-0333 26 301-4631 27 301-4632 28 301-4633 29 301-4643 30 301-4644 31 301-4645 32 301-6613 33 301-6614 34 301-6616 35 301-9534 36 362-2077

2 BOLT (M10-1.50 X 60MM,BUT SOC) 6 BOLT (M18 X 2.5 X 50MM) 2 SCREW (#10-24 X.75", SLF-TAP) 1 FLEX DRAW LATCH (MEDIUM) 2 SCREW (M10-1.50 X 40MM) 2 WASHER (3/16") 6 LOCK WASHER (3/4) 8 WASHER (M10) 2 SCREW (M10-1.50 X 45MM) 2 SCREW (M10-1.50 X 30MM) 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG NUT (M10-1.50) 4 SCREW (M8-1.25 X 40MM) 4 FLG NUT (M16-2.00, 10.9) 6 FLG LOCKNUT (M8-1.25) 5 FLG LOCKNUT (M10-1.50) 4 WASHER (M8) 4 FLG SCREW (M10-1.50 X 25MM) 4 SCREW (M16-2.00 X 25MM) 6 WASHER (3/4", HARDENED) 1 SCREW (M10-1.50 X 100MM, SOC) 2 SNAPPER PIN (5/16" X 2-1/2") 2 LOCK WASHER (#10) 2 BAR, SPACER 1 SHEET, HORN/FRONT ATTACH HARNESS MOUNT 1 WELDMENT, GRILLE MOUNT LH 1 WELDMENT, UPRIGHT POST LH 1 WELDMENT, SIDE PANEL LH 1 WELDMENT, UPRIGHT POST RH 1 WELDMENT, GRILLE MOUNT RH 1 WELDMENT, SIDE PANEL RH 1 FRONT HOOD SUPPORT 1 FRONT HOOD SUPPORT MOUNT LH 1 FRONT HOOD SUPPORT MOUNT RH 1 FIREWALL 1 INSULATION, FIREWALL

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0382673

140

FUEL TANK

RT105M/RT125/RT125Q

9 8 34

ITEM 33 MOUNT LOCATION

35

10

8 7 6 OPERATOR STATION (RIGHT SIDE)

11

13

SEE DEF/COOLANT LINES

15

33

12

17

SEE DEF/COOLANT LINES

16 5

18 19

29

20

29

27

30

14

3 31 3

28 4

21

22 2

23 3 2 1

27 32

24

26 25 17

ID0388964

141

FUEL TANK

RT105M/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

302-1319 106-708 106-397 106-477 195-2160 105-2018 300-0208 107-786 215-1368 150-1847 105-1742 150-2266 362-2638 106-574 106-848 107-687 362-2617 106-255 107-334 362-2616 106-724 302-2376 106-387 105-1795 302-2377 300-0429 106-551 105-2277 105-2272 105-1300 106-547 152-150 110-1032 106-385 105-1056

QTY

1 5 9 3 1 1 1 15 1 1 1 1 1 4 4 4 1 4 4 1 3 1 3 4 1 1 7 1 2 12 1 1 1 1 1

DESCRIPTION

FUEL TANK SCREW (M12-1.75 X 60MM, 10.9) WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, 10.9) FITTING, RETURN TUBE (06H) FUEL SENDER GASKET WELDMENT, SENDER MOUNT SCREW(#10-32 X 1-1/2") HEX FUEL SENDER (3 WIRE) S/O COUPLER (06N-08H90) CONNECTOR, 06N-08 COMP TUBE, NYLON FUEL PICKUP FUEL CAP (RATCHET 2.25", NO VENT) CLIP NUT (M6-1.00) FLG SCREW (M6-1.00 X 25MM) CLIP NUT M8-1.25, LONG, WIDE BARRIER WASHER (.406") SCREW (M8-1.25 X 25MM,BUT SOC) TANK TRANSITION SEAL FLG SCREW (M10-1.50 X 25MM) WELDMENT, STEP FLG LOCKNUT (M10-1.50) FLG LK SCREW (M8-1.25 X 20mm) SERRATED SHEET, DEF TANK OUT COVER PLATE, DEF TANK KEEPER CLIP NUT (M8-1.25) CINCH STRAP (1.8"-1.9") CINCH STRAP (1.2"-1.3") BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) SCREW (M12-1.75 X 40MM,10.9) PLUG, MAGNETIC (-16S) TANK BREATHER ASSEMBLY FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 40MM)

REMARKS

RETAINS DEF/ COOLER LINES RETAINS DEF/ COOLER LINES

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BREATHER: 110-1033, CLAMP: 150-2939, TUBING: 150-5837, SWIVEL ELBOW: 150-5567

NOTE:

17

ID0388964

142

FUEL TANK COVER RT105/RT125/RT125Q

2

3 4 5 13

15

14

11 10 9

7 8

6

12

1

12

ID0400986

143

FUEL TANK COVER RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

106-551 302-1267 105-003 105-095 105-1810 106-381 323-865 105-856 105-079 105-2186 179-909 502-651 105-2187 151-217 106-385

QTY

4 1 1 1 1 4 1 2 2 1 2 2 1 1 4

DESCRIPTION

CLIP NUT (M8-1.25) FUEL TANK COVER FLG LOCKNUT (5/16-NC) WASHER (1/4") SHOULDER BOLT (3/8" X 1.000", 5/16-NC) ZP FLG LK SCREW (M8-1.25 X 25MM) BUMPER BOLT (1/4-NC X 1 1/4") LOCK WASHER (1/4) PUSHBUTTON, LOCKING SLEEVE (.259" X .475") SCREW (M6-1.00 X 35MM) LATCH, RH 3/8 STRIKER STRUT FLG LOCKNUT (M6-1.00)

REMARKS

USE 242 (BLUE) LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0400986

144

OUTER COVERS RT105/RT125/RT125Q

3 2 1 4

5

4 5

1

6 7 8

03

ID0400728

145

OUTER COVERS RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

362-2146 1 LEFT OUTER COVER, OPEN STATION 107-801 16 WASHER (M6) 105-2044 16 SCREW (M6 X 25mm) BUTTON HEAD 8.8 106-574 16 CLIP NUT (M6-1.00) 106-380 7 FLG LK SCREW (M8-1.25 X 16MM) 302-2322 1 LEFT MOUNT 302-5082 1 RIGHT MOUNT 362-2144 1 RIGHT OUTER COVER

REMARKS

FOR CAB OPTION USE 362-2607

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0400728

146

FLOOR MAT

RT105/RT125/RT125Q

4 7 3

6 5

5 2

1

03

ID0400441

147

FLOOR MAT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 FLOOR PLATE, W/SERVICE BRAKE 1 FLOOR PLATE 1 FRONT FLOOR MAT 1 ROUND PLASTIC CAP ,3.5" 5 RETAINER PIN 1 BULKHEAD COVER 3 SCREW (M6 X 25mm) BUTTON HEAD 8.8

362-2024 362-2023 362-2048 105-1444 105-2148 362-2693 105-2044

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1.- USED ON BOTH RT105 AND RT125 MODELS 2.- USED ON RT125 QUAD 3.- CAB MODELS USE 362-2785.

NOTE:

03

ID0400441

148

ISOLATOR MOUNTS RT105/RT125/RT125Q

4

1

1 3 2

02

4 ID0401626

149

ISOLATOR MOUNTS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 116-1017 2 105-2039 3 105-2033 4 105-2032

8 ISOLATOR, VIBRATION 4 WASHER, ISOLATOR 2 LOCKNUT M22 -2.5, PRV TRQ 4 SCREW (M22-2.5 X 150MM), 10.9)

DESCRIPTION

REMARKS

TORQUE TO 400 FT/LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0401626

150

CANOPY/HEADLINER RT105/RT125/RT125Q

5

4 3

7 2

01

6 1

ID0403930

151

CANOPY/HEADLINER RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 headliner 1 SWITCH PLATE 1 ROOF CAP 4 SEAL WASHER 4 SCREW (M12-1.75 X 40MM, 8.8) 6 SCREW (M6 X 25mm) BUTTON HEAD 8.8 4 SCREW (M6 X 14MM) BUTTON HEAD 8.8

500-2821 500-2836 362-2069 500-2925 106-333 105-2044 105-2155

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403930

152

COVERS

RT105/RT125/RT125Q

2

3 4 3 3

4 6

7 1

8 9 3

6 5

03

ID0403934

153

COVERS

RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

DESCRIPTION

REMARKS

302-5903 1 LEFT HEAT SHIELD 302-5902 1 RIGHT HEAT SHIELD 105-2155 16 SCREW (M6 X 14MM) BUTTON HEAD 8.8 107-801 8 WASHER (M6) 500-2974 1 LEFT THRESHOLD 500-2822 2 ACCESS COVER 105-2044 4 SCREW (M6 X 25mm) BUTTON HEAD 8.8 500-2820 1 B-POST TRIM 500-2973 1 RIGHT THRESHOLD

SEE FOOTNOTE 1 SEE FOOTNOTE 2

QTY

NOT SHOWN:

FOOTNOTES:

1. FOR OLDER MODELS USE 302-2715 LEFT HEAT SHIELD. ENDS WITH S/N: XXXXXXX 2. FOR OLDER MODELS USE 302-3044 RIGHT HEAT SHIELD. ENDS WITH S/N: XXXXXXX

NOTE:

03

ID0403934

154

NOTES:

ID0134963

155

CAB

156

CAB INSULATION RT125/ RT125Q/ RT105

7

5

4

3 9

6 2

1

13

8

11 10 12

FRONT BOTTOM VIEW 02

ID0438048

157

CAB INSULATION RT125/ RT125Q/ RT105 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 362-2201 1 SEAL, PEDAL 2 362-2732 1 FRONT FLOOR SEAL 3 362-2744 1 LEFT INSULATION PANEL 4 362-2745 1 RIGHT INSULATION PANEL 5 118-187 24 FOIL TAPE(HI-TEMP ALUM)2"WD(FT 6 118-1018 125 FOAM SEAL TAPE 7 362-2748 1 ROOF INSULATION 8 362-2740 1 FLOOR INSULATION 9 362-2746 1 FLOOR PLATE INSULATION 10 362-2743 1 CENTER INSULATION PANEL 11 362-2741 1 CENTER CONSOLE INSULATION, RIGHT 12 362-2742 1 CENTER CONSOLE INSULATION, LEFT 13 362-2204 1 FRONT INSULATION PANEL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0438048

158

CAB DOORS/ WINDOWS

15

13

8

9

14 12 7

6

11

13 5 4

1

17

3

2

10 16

01

ID0410163

159

CAB DOORS/ WINDOWS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 LEFT DOOR ASSEMBLY 6 HINGE PIN 2 DOOR TETHER 1 LEFT DOOR LATCH ASSY 2 STRIKER BOLT 2 FLG LK NUT (M12-1.75) 1 FRONT BOTTOM GLASS 1 FRONT TOP GLASS 1 FRONT WIPER ASSY 1 REAR GLASS 1 REAR WIPER ASSY 1 RIGHT REAR GLASS 2 OUTER LATCH RELEASE 1 RIGHT DOOR LATCH ASSY 1 RIGHT DOOR ASSEMBLY 1 LEFT REAR GLASS 2 WIPER BLADE

500-2985 500-2989 500-2987 500-3033 500-3034 106-709 500-2991 500-2990 500-2996 500-2994 500-2995 500-2993 500-3013 500-3032 500-2986 500-2992 500-3035

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0410163

160

CAB HEAT/ AIR COMPONENTS

3 2

1

6 6 7

8

4 5

01

ID0410164

161

CAB HEAT/ AIR COMPONENTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 THERMOSTAT 1 HEATER CORE 1 EVAPORATOR COIL 1 PRESSURIZER FAN 1 FILTER 2 FAN BLOWER 1 HEATER CONTROL VALVE 1 EXPANSION VALVE

500-3005 500-3006 500-3007 500-3008 500-3009 500-3010 500-3011 500-3036

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0410164

162

CAB HEADLINER/ AIR DUCTS

1

2

3

6 4

5

9 7

8

01

ID0410146

163

CAB HEADLINER/ AIR DUCTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

REMARKS

500-2998 1 CAB HEADLINER 105-2044 13 SCREW (M6 X 25mm) BUTTON HEAD 8.8 500-3001 6 ROUND VENT 500-2837 1 DOME LIGHT 500-3004 1 SWITCH PLATE 500-3003 1 HEAT-A/C CONTROLS 500-3002 1 REAR VENT, RECTANGULAR 500-2999 1 REAR AIR DUCT 500-3000 1 AIR DUCT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0410146

164

CAB ACCESS PANELS/ COVERS

4

6

2 3 2

1

6 5

01

ID0410094

165

CAB ACCESS PANELS/ COVERS REF PART NO. NUMBER

1 2 3 4 5 6

QTY

DESCRIPTION

REMARKS

500-2974 1 LEFT THRESHOLD 500-2822 2 ACCESS COVER 500-2818 1 HARNESS COVER 500-2973 1 RIGHT THRESHOLD 500-2820 1 B-POST TRIM 105-2155 18 SCREW (M6 X 14MM) BUTTON HEAD 8.8

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0410094

166

WASHER BOTTLE

1 5

11 8

9

6

10

4

3 1 2

04

ID0405791

167

WASHER BOTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1 190-2612 1 WASHER BOTTLE KIT 2 107-032 8 BOLT (M8-1.25 X 20MM,BUT SOC) 3 106-561 8 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 116-866 20 "BULK HOSE (3/16",SOLD PER 1")" 5 106-232 2 SCREW (M8-1.25 X 16MM) 6 106-386 2 FLG LOCKNUT (M8-1.25) 8 110-217 2 WORM CLAMP (7/16" TO 1") 9 116-750 14 BULK HOSE (5/8", SOLD PER 1"") 10 362-2607 1 LEFT OUTER COVER, CAB 11 108-156 2 WASHER (5/16")

REMARKS

SEE FOOTNOTE 1

USED ONLY WITH CAB OPTION

NOT SHOWN:

FOOTNOTES:

1- SERVICE PARTS ; SIDE MOUNT PUMP 500-3141 CENTER MOUNT PUMP 500-3142, REMOTE FILL NECK W/CAP 500-3140

NOTE:

04

ID0405791

168

CONDENSER MOUNTING

14

6

1

4

17 12 4

11

1 14 6

3 16

18

8

13

9 6

10 2

5

15 7

02

ID0416979

169

CONDENSER MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

105-1247 7 FLG BOLT (#10-24 X .5") 105-774 2 HINGE 105-836 1 FLG LK BOLT (1/4-NC X 1/2") 106-048 8 LOCKNUT (#10-24) 106-380 8 FLG LK SCREW (M8-1.25 X 16MM) 106-386 18 FLG LOCKNUT (M8-1.25) 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 107-025 2 SCREW (M6-1.00 X 50MM) 107-095 10 FLG SCREW (M8-1.25 X 16MM) 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET) 116-421 56 BULK EDGE (1/8", SOLD PER 1') 195-1969 2 CONDENSER 300-0679 1 MOUNT, AC DRIER 300-0725 2 SHEET, CONDENSER MOUNT FRAME 322-289 1 BACKUP (BOLT-ON) 362-2174 2 SHEET, HOC LOWER AIR BARRIER SEAL 362-2176 2 AC CONDENSER SEAL AIR BARRIER 499-205 1 RECEIVER DRIER

REMARKS

ORIENT WITH LARGER PORTS ON TOP (BOTH SIDES)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0416979

170

HEATER PLUMBING OUT FROM HEATER CORE

4

TO VALVE INLET

LOWER PORT ON "T" OUT OF CROSS OVER TUBE (FROM PORT 2 ABOVE)

13

11

(PORT 6 ABOVE)

TO SOLENOID VALVE MOUNTED OFF OF FRAME SIDE PLATE

14

17

9 8 B 8 A

19

2

4

4

12

5

10 18

1

7 A

6 4 15 3

06

16

7 B ID0416986

171

HEATER PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

105-1673 2 WORM CLAMP (5/16" TO 7/8") 105-1750 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 110-217 6 WORM CLAMP (7/16" TO 1") 110-333 2 BOLT-ON CLAMP (1") 116-750 18 BULK HOSE (5/8", SOLD PER 1") 116-750 118 BULK HOSE (5/8", SOLD PER 1") 116-750 133 BULK HOSE (5/8", SOLD PER 1") 117-1068 1 ABRASION SLEEVE, SIDEWINDER 2"X 16" 117-412 1 ABRASION SLEEVE (1.00" X 34") 117-413 1 ABRASION SLEEVE (1.00" X 84") 117-622 1 ABRASION SLEEVE (1.25" X 20") 117-641 1 ABRASION SLEEVE (1.00" X 110"") 149-487 1 S/O COUPLER (08N-10H) 150-4509 1 S/O COUPLER (10H-06H-10H) 150-5273 2 S/O SHUT-OFF (10H-10H) 153-840 1 ADAPTOR (M220 X -08NF, SPECIAL) 500-1248 7 HOSE, DEUTZ 3/8" COOLANT 514-140 1 S/O COUPLER (08N-10H)

REMARKS

A=116", B=2" RT105-USE 140", A=106", B=34"; RT125/RT125Q-USE 133" A=99", B=34"

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE 6.5" 2. ORDERING QUANTITY OF 1 EQUALS 158" OF 500-1248

NOTE:

06

ID0416986

172

COMPRESSOR MOUNTING 4

1

16 14

5

3 8

2

6

11

5

9

17

6

10

8 15

12

7

13

03

8

ID0417024

173

COMPRESSOR MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 SCREW (M10-1.50 X 25MM, 12.9, 12PTHD) 2 FLG SCREW (M10-1.50 X 40MM) 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 4 FLG LK SCREW (M10-1.50 X 25MM) 3 FLG LOCKNUT (M10-1.50) 3 WASHER (M10, HARDENED) 1 FLG SCREW (M12-1.75 X 30MM) 8 FLG SCREW (M10-1.50 X 35MM) 1 SCREW (M10-1.50 X 130MM) 1 FLG LK NUT (M12-1.75) 2 FLG LKNUT (M10-1.50, PRV TRQ) 1 BELT (A-SECTION, 53", KEV) 1 SHEAVE (A1, 7.5PD) 1 PLATE, COMPRESSOR BRACE 1 SHEET, A/C HOSE CAP 1 COMPRESSOR MOUNT 1 COMPRESSOR

105-1595 105-1597 105-1750 105-799 106-387 106-396 106-469 106-497 106-504 106-709 107-661 170-458 170-480 300-0374 300-0750 301-8096 499-706

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0417024

174

AC HOSE ROUTING

TO EVAP

FROM EVAP LEFT TO HEATER VALVE SEE HEATER PLUMBING

FROM HEATER CORE FRONT

ITEM 27 (TOP VIEW) 22

FROM EVAP

TO EVAP

32 17

20

3

16

2

1

33

13

12

6

2 11 29

9 26

30

10

19 18

21

5

7

20

14 4

05

4

20

31

FROM HEATER CORE TO HEATER VALVE SEE HEATER PLUMBING

6

15

28

27

6

9

19

8

24

25

23

ID0417042

175

AC HOSE ROUTING REF PART NO. NUMBER

QTY

DESCRIPTION

1 499-706 1 COMPRESSOR 2 105-2199 286 ALUMINIZED SLEEVING (1", SOLD PER 1") 3 499-841 1 COMPRESSOR FITTING 4 110-126 4 BOLT-ON CLAMP (1/2") 5 110-332 2 BOLT-ON CLAMP (1-5/8") 6 110-373 4 BOLT-ON CLAMP (13/16") 7 214-946 1 BINARY SWITCH 8 499-205 1 RECEIVER DRIER 9 117-1068 2 ABRASION SLEEVE, SIDEWINDER 2"X 16" 10 117-218 1 ABRASION SLEEVE (1" X 52") 11 117-713 1 ABRASION SLEEVE (1.00" X 76"") 12 118-062 1 ABRASION SLEEVE (1.00" X 62"") 13 150-2471 46 REFRIGERANT BULK HOSE -06 50 FT BOX 14 150-2472 56 REFRIGERANT BULK HOSE -08 50 FT BOX 15 150-2472 70 REFRIGERANT BULK HOSE -08 50 FT BOX 16 150-2474 1 AC FITTING (-10 90 W/PORT, OR-F LOW) 17 150-2475 1 AC FITTING (-08 90 W/PORT, OR-F HIGH) 18 150-2479 1 AC FITTING (-06STR, OR-F) 19 150-2480 2 AC FITTING (-08STR, OR-F) 20 150-2481 3 AC FITTING (-06 90 OR-F) 21 150-2482 1 AC FITTING (-06/-08STR, OR-F) 22 150-2636 1 AC FITTING (-10 90, OR-F) 23 150-2649 1 TUBE, AC -08 CONDENSER INLET RH 24 150-2654 1 TUBE, AC -08 CONDENSER INLET LH 25 195-1969 2 CONDENSER 26 115-069 1 GROMMET (3/4") 27 302-4837 1 PANEL, HVAC LINES 28 362-2088 2 GROMMET (.875) 29 116-203 1 GROMMET (9/16") 30 107-193 4 SCREW (M6-1.00 X 16MM,BUT SOC) 31 106-670 4 NUTSERT (M6-1.00) 32 150-2473 114 REFRIGERANT BULK HOSE -10 50 FT BOX 33 150-2471 180 REFRIGERANT BULK HOSE -06 50 FT BOX

REMARKS

186" DRIER TO EVAP(-06 HOSE)/100" EVAP TO COMP(-10 HOSE)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0417042

176

A/C HOSE COVER RT105, RT125, RT125Q

1 2

3

02

ID0454746

177

A/C HOSE COVER RT105, RT125, RT125Q REF PART NO. NUMBER

QTY

1 362-2701 2 107-716 3 105-2148

1 COVER, A/C HOSES 1 SCREW (1/4"-14 X 7/8" SLF DRL) 2 RETAINER PIN

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0454746

178

FAN INSTALLATION(AC OPTION) RT105M, RT125, RT125Q

4 1 2

1

6 3 5

02

ID0439541

179

FAN INSTALLATION(AC OPTION) RT105M, RT125, RT125Q REF PART NO. NUMBER

QTY

1 105-091 2 106-063 3 107-492 4 194-193 5 195-2513 6 300-0464

8 LOCK WASHER (5/16") 4 SCREW (M8-1.25 X 40MM, 10.9) 4 SCREW (M8-1.25 X 35MM,ALL THD) 1 FAN ADAPTER 1 FAN, 23.5" DIA 10 BLADE 1 SHEET, FAN HUB CAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0439541

180

RT105M (W/A/C) COOLER PLUMBING/HOSE RETENTION RT105M

10 1

11

6

FROM BOTTOM PORT ON LH COOLER

9 RETURN FROM COOLER (TO TRANS)

7 5

8

4 3 HARNESS BRACKET SEE FRAME HARNESS/BFB CONTROLLER

2

HEATER/AC HOSE ROUTING 02

ID0444920

181

RT105M (W/A/C) COOLER PLUMBING/HOSE RETENTION RT105M

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

2 T-BOLT CLAMP (2.00" TO 2.31"") 1 HANGING HOOK/LOOP STRAP (2.3"-2.5" ID) 1 ABRASION SLEEVE (2.4" X 12" SPLIT H&L) 1 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 1 CONNECTOR (10O-12S90) 1 CONNECTOR (10O-12S) 1 HOSE (10OFX-36"-2750) 1 COOLER, FUEL/TOC/HOC 1 HOSE, TOP RADIATOR 1 TUBE, RADIATOR

105-1234 105-2397 105-2399 106-383 106-387 154-300 154-308 154-699 195-2529 195-2570 195-2571

DESCRIPTION

REMARKS

INSTALL OVER BRAKE COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0444920

182

NOTES:

ID0134963

183

CONTROL COMPONENTS

184

STEERING CONSOLE ASSEMBLY RT105/RT125/RT125Q

3 1 2

8 6 7 5 9 4

04

ID0400812

185

STEERING CONSOLE ASSEMBLY RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 160-1362 2 105-361 3 160-1365 4 106-674 5 362-2044 6 105-2155 7 107-801 8 362-2043 9 160-1330

1 14" STEERING WHEEL (7/8" x 36 TH SPL) 1 JAM NUT (13/16-NF) 1 CENTER CAP W/DW EMBLEM 4 BOLT (M10-1.50 X 30MM,BUT SOC) 1 STEERING COLUMN COLLAR 2 SCREW (M6 X 14MM) BUTTON HEAD 8.8 2 WASHER (M6) 1 STEERING CONSOLE 1 STEERING COLUMN

REMARKS

DESCRIPTION

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- SERVICE PART 500-3211 PEDAL RELEASE CABLE INCLUDED WITH COLUMN.

NOTE:

04

ID0400812

186

LEFT SEAT CONSOLE 10

12 11 15 13

2

19 16

3

18 1

13 17

20 21

7 14

3 9 8

23 5

6 4

03

22

ID0371001

187

LEFT SEAT CONSOLE REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-2092 1 LEFT SEAT CONSOLE 2 105-095 1 WASHER (1/4") 3 106-385 4 FLG LOCKNUT (M6-1.00) 4 106-386 6 FLG LOCKNUT (M8-1.25) 5 106-574 5 CLIP NUT (M6-1.00) 6 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8) 7 302-1666 1 LEFT CONSOLE BRACE 8 215-2541 1 GROUND BRAID - SEAT TO L ARM PANEL 9 105-2106 4 STUD, M6-1.0, 30MM LONG) 10 362-2025 1 LEFT ARMREST 11 302-1043 1 LEFT CONSOLE SWITCH PANEL 12 362-823 4 COVER 13 105-2043 10 SCREW (M4 X 12mm) BUTTON HEAD 8.8 14 215-2734 1 SWITCH, PROPORTIONAL (FRICTION HOLD) 15 362-2112 1 SWITCH GUARD 16 105-1886 4 4-20 TORX, PLASTITE 17 302-1360 1 COVER 18 106-956 1 M4-.70 MM NYLON INSERT NUT 19 302-0328 1 SWITCH RETAINER 20 107-801 5 WASHER (M6) 21 105-2044 5 SCREW (M6 X 25mm) BUTTON HEAD 8.8 22 302-5769 1 LEFT CONSOLE MOUNT 23 105-003 2 FLG LOCKNUT (5/16-NC)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

USE 301-9258 BEFORE S/N XXXXXXX

NOT SHOWN:

FOOTNOTES:

1- USE LOCTITE 242 OR EQUIVALENT 2-TORQUE TO 40 IN/OZ

NOTE:

03

ID0371001

188

POWERSHIFT CONTROLS

7

6

4

1

5

2 3

01

ID0403354

189

POWERSHIFT CONTROLS REF PART NO. NUMBER

QTY

1 215-1852 2 106-367 3 215-1842 4 302-2618 5 106-956 6 302-1360 7 105-2043

1 KNOB 2" 2 SCREW (#6-32 X 1/2" PLPS SS) 1 ROTARY HALL EFFECT POT 1 COVER 2 M4-.70 MM NYLON INSERT NUT 1 COVER 7 SCREW (M4 X 12mm) BUTTON HEAD 8.8

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403354

190

CENTER CONSOLE ASSEMBLY

4 3 5

2 8

19

16

18

2 9

17

11 18 14 13

3

10

2 1 7

3 6

05

ID0400521

191

CENTER CONSOLE ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 13 14 16 17 18 19

1 STEERING CONSOLE 8 SCREW (M6 X 25mm) BUTTON HEAD 8.8 9 CLIP NUT (M6-1.00) 1 STEERING COLUMN COLLAR 2 SCREW (M6 X 14MM) BUTTON HEAD 8.8 1 FRONT RIGHT CONSOLE 1 SCREW (M6-1.00 X 14MM,BUT SOC) 1 FRONT LEFT CONSOLE 1 LEFT CONSOLE DOOR 1 LATCH, W/KEY 4 SCREW (M4 X .7 X 10, FLT HD, SOC, SS) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 WASHER (M6) 2 POP RIVET (5/32 X .525, BLACK) 1 ACCESSORY SOCKET 2 HINGE 1 MANUAL COMPARTMENT

362-2043 105-2044 106-574 362-2044 105-2155 362-2045 105-1577 362-2046 362-2047 105-1995 105-2153 106-237 107-801 105-1218 214-301 105-2222 362-1227

DESCRIPTION

REMARKS

USE LOCTITE 242, TORQUE TO 40 IN/LBS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

USE LOCTITE 242 OR EQUIVALENT

NOTE:

05

ID0400521

192

RIGHT CONSOLE SUPPORT

2 4

5 6 7

5 6 1 02

5

3

ID0403320

193

RIGHT CONSOLE SUPPORT REF PART NO. NUMBER

QTY

1 302-2275 2 302-1681 3 105-2044 4 106-385 5 106-574 6 106-379 7 107-801

1 FRONT RIGHT CONSOLE BRACE 1 RIGHT CONSOLE BRACE 2 SCREW (M6 X 25mm) BUTTON HEAD 8.8 1 FLG LOCKNUT (M6-1.00) 4 CLIP NUT (M6-1.00) 2 FLG LK SCREW (M6-1.00 X 20MM) 2 WASHER (M6)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0403320

194

RIGHT SEAT CONSOLE 13 17

11

18 18

14 29

20

17 19

6 16 31

21

15 12 22 28

30

11 1

23

10 9

8

7 25 24 4

26 27

5 2 3

04

ID0370872

195

RIGHT SEAT CONSOLE REF PART NO. NUMBER

QTY

1 362-2091 2 302-5766 3 106-386 4 106-574 5 106-162 6 106-429 7 107-414 8 105-2044 9 306-603 10 306-608 11 306-607 12 215-2338 13 220-2479 14 301-9280 15 105-2154 16 106-228 17 105-2043 18 215-2013 19 302-1041 20 362-823 21 362-2026 22 105-2106 23 106-385 24 106-013 25 195-418 26 220-2478 27 107-516 28 107-801 29 302-1700 30 105-095 31 105-2427

1 RIGHT SEAT CONSOLE 1 RIGHT CONSOLE MOUNT 6 FLG LOCKNUT (M8-1.25) 6 CLIP NUT (M6-1.00) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 LOCK WASHER (M5) 2 SCREW (M4-0.70 X 30MM,BUT SOC) 6 SCREW (M6 X 25mm) BUTTON HEAD 8.8 1 AUDIO ALARM 2 BUTTON COVER 2 HORN BUTTON 1 BFB CONTROL 1 VC DISPLAY 1 DISPLAY PANEL 4 SCREW (M4 X 20MM) BUTTON HEAD 8.8 2 SCREW (M5-0.80 X 10MM) 9 SCREW (M4 X 12mm) BUTTON HEAD 8.8 1 IGNITION SWITCH 1 RIGHT CONSOLE SWITCH PLATE 6 COVER 1 RIGHT ARM REST 4 STUD, M6-1.0, 30MM LONG) 4 FLG LOCKNUT (M6-1.00) 3 WASHER (3/16") 2 LOCK WASHER (#10) 1 60-PIN 30AIN20DIN CONTROLLER 1 CLIP NUT (M4-.7) 6 WASHER (M6) 1 DISPLAY BRACKET 1 WASHER (1/4") 2 5/16 VELCRO MOUNT

DESCRIPTION

REMARKS

USE 301-9277 BEFORE S/N XXXXXXX

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- USE LOCTITE 242 OR EQUIVALENT

NOTE:

04

ID0370872

196

POWERSHIFT PEDAL

2

1

01

ID0400251

197

POWERSHIFT PEDAL REF PART NO. NUMBER

QTY

1 2

1 POWERSHIFT PEDAL 2 FLG LOCKNUT (M8-1.25)

160-1332 106-386

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0400251

198

GROUND DRIVE CONTROLS HYDROSTAT

1

6 4 7 2 10 8 9 5

3

01

ID0400425

199

GROUND DRIVE CONTROLS HYDROSTAT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

2 KNOB 2" 7 SCREW (M4 X 12mm) BUTTON HEAD 8.8 2 M4-.70 MM NYLON INSERT NUT 1 SWITCH ACTUATOR GUARD 1 POTENTIOMETER - AUTOCROWD 1 ROCKER SWITCH 1 KNOB (1/8", BLK) 1 CRUISE COVER 2 ROTARY HALL EFFECT POT 4 SCREW (#6-32 X 1/2" PLPS SS)

215-1852 105-2043 106-956 110-854 217-892 217-789 110-641 302-1303 215-1842 106-367

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0400425

200

SPEED RANGE/DIG DRIVE SELECT

2

1

01

ID0403326

201

SPEED RANGE/DIG DRIVE SELECT REF PART NO. NUMBER

QTY

1 2

1 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED)(ON-ON)

110-854 217-762

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403326

202

REAR STEER 3 1

01

2

ID0403232

203

REAR STEER REF PART NO. NUMBER

QTY

1 2 3

2 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SEALED) 1 ROCKER SWITCH (SEALED)(ON-ON)

110-854 217-817 217-762

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403232

204

FRAME TILT

1

2

01

ID0403255

205

FRAME TILT REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED) 1 SWITCH ACTUATOR GUARD

217-817 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403255

206

AXLE LOCK

1

2

01

ID0403383

207

AXLE LOCK REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SEALED)(ON-ON) 1 SWITCH ACTUATOR GUARD

217-762 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403383

208

TRENCHER/SAW LIFT 1 2

3 4

02

ID0403315

209

TRENCHER/SAW LIFT REF PART NO. NUMBER

QTY

1 215-2413 2 362-2112 3 302-0328 4 105-1886

1 SWITCH, PROPORTIONAL (SPRING RETURN) 1 SWITCH GUARD 1 SWITCH RETAINER 4 4-20 TORX, PLASTITE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- TORQUE TO 40 IN/OZ

NOTE:

02

ID0403315

210

TRENCH CLEANER SWITCH CONTROLS

1

2

01

ID0403270

211

TRENCH CLEANER SWITCH CONTROLS REF PART NO. NUMBER

QTY

1 2

1 ROCKER SWITCH (SPDT) 1 SWITCH ACTUATOR GUARD

217-764 110-854

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0403270

212

NOTES:

ID0134963

213

HYDRAULICS

01

Rear Attachment Valve

Backhoe Stabilizers

To Tank

Pump

20

C

D

From Filter

Ground Drive Circuit

To Tank

To Cooler

To Cooler

Backhoe

Aux Manifold

Attachments

E

P

21

T1

T

R

P

2

To Tank

22

1

B

Steering Relief

From Tank

T9

Auxilliary Circuit

PB

T

3

1

Reducing Valve

2

P

T 23

To Tank

To Tank

30

T5

Low PSI Circuit

AUX

Selector Manifold

To Tank

P T

31

P

32

0.050"

Rear Steer Valve

3

R

P3

L

5

P4

0.050"

0.040"

Rear Steer

P6

Transfer Case Shift Cylinder

P7

Four Function Manifold

0.040"

4

1

P5

T

P6

To Tank

L

0.031"

Axle Lock

R

0.031"

Frame Tilt

2

P1

GD Motor

34

0.055" 33

6

24

TA

To Tank

TB

Blade Tilt

GD Brake

3

BFB Valve

8

7

45

From Tank

To Tank

40

Return Circuit

25

Left SA

44 Tank

9

10

From Filter

42 & 43

41

To Cooler

Steering Valve

SB

Right

Blade Swing

R

L

LA

LB

11

26

T2 To Cooler

0.055"

Steering

Blade Lift

214

HYDRAULIC SCHEMATIC RT105

ID0408273

215

HYDRAULIC SCHEMATIC RT105

Ref. Qty 1 1 2 1 3 1 4 1 5 2 6 1 7 1 8 1 9 2 10 1 11 1 20 1 21 1 22 1 23 1 24 1 25 1 26 1 30 1 31 1 32 1 33 1 34 1 40 1 41 1 42 1 43 1 44 1 45 1

01

Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Aux Circuit Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Ground Drive Charge Circuit Charge Circuit Charge Circuit Charge Circuit Charge Circuit Return Circuit Return Circuit Return Circuit Return Circuit Return Circuit Return Circuit

Component Pump (Aux) Selector Manifold Rear Steer Valve Cylinder: Rear Steer Cylinder: Frame Tilt BFB valve Cylinder: Blade Tilt Pilot Operated checks Cylinder: Blade Swing Cylinder: Blade Lift Orifice Check for BFB Lift Pump (Steering & GD ) Steering Relief Manifold LS shuttles (3 checks in one) GD manifold Motor Steering Unit Cylinder: Steering Reducer Valve Four Cavity manifold Transfer Case Shift Cyl Orifice check for Brake Brake Actuator Chamber Cooler Cooler Bypass Filter Head Filter element Tank Suction Screen in tank

Notes: Gear pump on side of engine

Piston pump on side of engine

Circuit

Test port Description

Notes

Values

Ground Drive Ground Drive Low psi Circuit Auxiliary

T1 T1 T5 T9

Piston Pump

3000-3200 psi 400-420 psi 400 psi 2900-3100 psi

Relief pressure setting Standby pressure Reducer valve psi Relief Pressure Setting

Dead head BFB lift function

ID0408273

216

BACKFILL BLADE HYDRAULICS RT105M/ RT125/ RT125Q

12 11

RIGHT SWING CYLINDER BARREL END

16

LEFT SWING CYLINDER BARREL END

13

RIGHT SWING CYLINDER ROD END

15 14

10

SEE AUXILIARY HYDRAULICS

8

18

9

15

2

15

LEFT SWING CYLINDER ROD END

17 3

SEE POWER BEYOND HYDRAULICS

"P" REEL CARRIER B/H STABILIZERS

20

7

"T" REEL CARRIER B/H STABILIZERS

3

5

4

1 6

6

SEE POWER BEYOND HYDRAULICS

19

LIFT "UP" TILT "CCW"

23

22

LIFT "DOWN"

TILT "CW"

"SWING LH" "SWING RH" LIFT "FLOAT 2"

LIFT "FLOAT 1"

BFB VALVE SOLENOIDS 06

ID0367724

217

BACKFILL BLADE HYDRAULICS RT105M/ RT125/ RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23

1 HYD VALVE BFB ELECT 3 FUNC/FLOAT 1 RUN TEE (08S-06O-06O) 2 CAP (06OF) 1 CONNECTOR (04S-04O45) 1 CONNECTOR (04S-04O90, XL) 4 CAP (04OF) 3 CONNECTOR (04S-04O) 1 HOSE (04OFX90L-11"-5000) 1 ABRASION SLEEVE (1" X 12") 1 BRANCH TEE (04S-04O-04O) 1 ABRASION SLEEVE (1.00" X 22") 1 HOSE (04OFX90S-24"-5000) 1 HOSE (04OFX90S-18"-5000) 1 HOSE (04OFX90S-18"-5000) 3 CONNECTOR (04S-04O90) 1 BRANCH TEE (04S-04O-04O) 3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 ABRASION SLEEVE(1.00" X 6" ) 1 CONNECTOR (10S-10O45) 1 CONNECTOR (06O-08S) 3 WASHER (M8) 3 SCREW (M8-1.25 X 120MM)

150-4595 153-421 154-326 154-263 154-474 154-296 154-278 515-358 117-671 154-293 117-611 150-4740 515-340 515-340 154-252 149-814 106-561 117-982 154-399 154-222 107-629 106-160

DESCRIPTION

REMARKS

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 1,2

SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. ON RT125Q THESE PLUGS (154-383) ARE TO BE REMOVED AND REPLACED WITH LIFT CYLINDER HOSE'S & TILT CYLINDER HOSES. SEE BFB LIFT/TILT HYDRAULICS FOR RT125Q OR LIFT ARM HYDRAULICS FOR RT125.

2. PLUGS ARE NOT USED WITH RT105/RT125 BECAUSE LIFT ARMS ARE STANDARD EQUIPMENT. SEE LIFT ARM HYDRAULICS 3. REMOVE FOR INSTALLATION OF FRONT ATTACHMENT. 4. FOR SERVICE PARTS, SEE BFB VALVE SERVICE 5. ORIENT AS FAR AWAY FROM ITEM 20 AS POSSIBLE FOR FRONT ATTACHMENT INSTALLATION. NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0367724

218

LIFT ARM HYDRAULICS RT105/RT125

21 25

"LB"

26

24

"LA"

22

BFB VALVE

19

15

"TA"

20 10 12

18

13 "TB"

16

TILT CYL ROD

11

14

9

TILT CYL BARREL

5 1

2 8

4

2

7

3

5 4

28

02

6

17

ID0379445

219

LIFT ARM HYDRAULICS RT105/RT125 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 28

151-070 125-773 183-768 181-975 106-470 178-532 309-138 106-383 155-623 150-4568 150-4567 154-220 502-651 154-250 515-331 515-331 178-584 107-534 154-226 150-4503 150-4502 117-411 150-4647 150-4389 154-373 302-1250

QTY

DESCRIPTION

1 CYL (3.0 X 1.75 X 8.0) 2 COMPOSITION BUSHING (1.75") 1 TAPERED PIN (44.4MM X 205MM) 2 TAPERED INSERT (1.75") 2 FLG SCREW (M16-2.0 X 40MM) 1 PIN 2 RETAINER 2 FLG LK SCREW (M10-1.50 X 30MM) 1 DOUBLE LOCKOUT VALVE 1 HOSE (04OFX45-26"-4000-AR) 1 HOSE (04OFX45-22"-4000-AR) 2 CONNECTOR (04O-06S) 2 SCREW (M6-1.00 X 35MM) 2 CONNECTOR (04O-06S45) 1 HOSE (04OFX45-22"-3000-AR) 1 HOSE (04OFX45-22"-3000-AR) 1 TAPERED PIN (1.750" X13.90") 2 A6 GALVANIZED WASHER 1 CONNECTOR (04O-06S90) 1 HOSE (04OFX45-33"-4000) 1 HOSE (04OFX45-43"-4000) 1 ABRASION SLEEVE (1.00" X 32") 1 ELBOW (-06S-06SF90) 1 FLOW CHECK (06O-06S, 5 PSI, .055 ORF) 1 REDUCER (04O-06OF) 1 LIFT ARM ASSY

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BOTH ITEMS 20 AND 21 LIFT HOSES ROUTE IN ITEM 22 ABRASION SLEEVE.. HOSES WRAP AROUND SWING CENTER PIN.

NOTE:

02

ID0379445

220

CHARGE HYDRAULICS RT105M/RT125/RT125Q

FRAME TILT/REAR STEER VALVE SEE AUXILARY HYDRAULICS

"T"

PARK BRAKE

1

3

4

DIFF LOCK

7 8 2

MOTOR SPEED SOLENOID POSITION RT125-SEE GEARBOX HYDRAULICS

SHIFT SOLENOID POSITION RT105 - SEE SHIFT CYLINDER ASSEMBLY RT125 - SEE GEARBOX HYDRAULICS

6 "P"

5 "T" CHARGE PRESSURE CONNECTION RT105-SEE PCOMP CIRCUIT RT125-SEE PUMP HYDRAULIC ASSEMBLY RT125Q-SEE GROUND DRIVE HYDRAULICS

02

ID0368252

221

CHARGE HYDRAULICS RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 150-4820 2 154-384 3 105-091 4 105-178 5 154-342 6 154-226 7 154-731 8 154-383

1 HYD ELECTRIC PILOT MAN (4 CAVITY;2 CART) 3 PLUG (06S) 2 LOCK WASHER (5/16") 2 BOLT (5/16-NC X 2-1/2", GD8) 1 CONNECTOR (06S-06O90) 1 CONNECTOR (04O-06S90) 1 HOSE (06OFX-17"-3000) 1 PLUG (04S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE PILOT VALVE SERVICE PARTS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0368252

222

STEERING HYDRAULICS RT105M

TANK PORT

10 T

9

L

1

HYDRAULIC TANK

12 P

6 2

7

R

13 SEE FRONT STEERING HOSE

11 3 TANK PORT

8

5 4

SHUTTLE VALVE SEE LOAD SENSE LINES

RELIEF VALVE/FILTER SEE GROUND DRIVE MOTOR SUPPLY/ RETURN

02

ID0382380

223

STEERING HYDRAULICS RT105M

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

154-222 150-4435 105-1465 154-262 154-299 154-235 150-4037 117-412 154-276 150-2361 117-218 154-252 515-021

QTY

DESCRIPTION

REMARKS

1 CONNECTOR (06O-08S) 1 HOSE (06OFX90S-50"-3000) 1 ABRASION SLEEVE (1.00" X 48") 1 REDUCER (06O-08OF) 1 RUN TEE (08S-08O-08O) 1 CONNECTOR (08S-08O90) 1 HOSE (08OFX90-39"-3000) 1 ABRASION SLEEVE (1" X 34") 2 CONNECTOR (04O-08S90) 1 POWER STEERING VALVE 1 ABRASION SLEEVE (1" X 52") 1 CONNECTOR (04S-04O90) 1 HOSE (04OFX45-52"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0382380

224

AUXILIARY HYDRAULICS

STEERING HYDRAULICS TANK PORT

RT105M/RT125/RT125Q

TANK PORT

HYDRAULIC TANK

ENGINE SEE CHARGE HYDRAULICS ("T" PORT)

P-CLAMP (ITEM 30) ATTACHMENT POINT

3

24

ATTACHMENT VALVE ("T" PORT)

23

FRAME TILT/REAR STEER VALVE SEE FOOTNOTE 5

25

6

CONNECTS TO STEERING TANK PORT SEE STEERING HYDRAULICS

24

2 LEFT FRAME PLATE

7

1

4

2 "AUX" 28

12

13 11 "T"

5

SEE FOOTNOTE 4

16

27

BACKFILL BLADE VALVE "P" PORT SEE BFB HYDRAULICS

09

22

17

8 26

CONNECTS TO TANK PORT

14 "T"

15 10

ATTACHMENT VALVE ("P" PORT)

9 SEE STEERING HYDRAULICS 21

20

19

18

FROM FRONT GEAR PUMP SEE FOOTNOTE 3

T9 AUXILIARY

ID0368389

225

AUXILIARY HYDRAULICS RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 157-909 2 154-483 3 157-937 4 117-676 5 150-1669 6 150-1803 7 117-416 8 154-788 9 117-717 10 150-4392 11 154-299 12 515-497 13 117-672 14 154-235 15 150-4464 16 105-288 17 105-072 18 154-708 19 117-411 20 159-154 21 150-4580 22 105-2452 23 154-344 24 154-330 25 117-415 26 302-5704 27 106-632 28 106-706

1 HOSE (06OFX-28"-3000) 2 BRANCH TEE (08S-06O-06O) 1 HOSE (06OFX45-29"-3000) 1 ABRASION SLEEVE (1.00" X 30") 1 HOSE (06OFX90S-32"-3000) 1 HOSE (06OFX90M-52"-3000-AR) 1 ABRASION SLEEVE (1.00" X 50") 1 HOSE (06OFX-40"-3000) 1 ABRASION SLEEVE (1.00" X 40"") 1 HYD MANIFOLD W/ RELIEF AND DIVERTER (HF) SEE FOOTNOTE 2 1 RUN TEE (08S-08O-08O) 1 HOSE (08OFX90S-20"-3000) 1 ABRASION SLEEVE (1.00" X 20") 1 CONNECTOR (08S-08O90) 1 HARDLINE (-08) 2 BOLT (3/8-NC X 5-1/2") 2 LOCK WASHER (3/8") 1 HOSE (08OFX-34"-3000) 1 ABRASION SLEEVE (1.00" X 32") 1 QDC ADAPTER (02-04S) 1 CONNECTOR (08O-04SF-10S45) 1 0.76"-1.42" RATCHETING P-CLAMP (.51" HOLE) 180 DEG. 1 UN RUN TEE (06OFX-06O-06O) 2 PLUG (06O) REMOVE FOR CONNECTION TO ATTACHMENT CONTROL VALVE 1 ABRASION SLEEVE (1.59" X 10") 1 PLATE, GUARD 2 FLG LK SCR (M12-1.75X35MM,SER) 2 FLANGE LOCKNUT (M12-1.75)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE PARTS, SEE FRAME TILT/REAR STEER VALVE SERVICE 2. FOR SERVICE PARTS, SEE AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE 3. FOR RT125/ RT125Q SEE GEAR PUMP ASSEMBLY. FOR RT105 SEE PUMP ASSEMBLY 4. CARTRIDGE IS EQUIPPED WITH MANUAL OVERRIDE. TO ENGAGE MANUAL OVERRIDE PUSH, TURN 180v COUNTERCLOCKWISE, AND RELEASE. TO RETURN OVERRIDE TO NORMAL OPERATING POSITION PUSH, TURN 180v CLOCKWISE, AND RELEASE. NOTE: WHEN OVERIDE IS ENGAGED HYDRAULIC OIL COULD OVERHEAT. 5. FOR NO TILT/RIDGID REAR AXLE ON RT105M/RT125 VALVE IS REPLACED WITH 302-5917 NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0368389

226

POWER BEYOND HYDRAULICS RT105M

TOP HYD COOLER PORT

SEE AUXILIARY HYDRAULICS

14

"PB"

RIGHT FRAME PLATE

11 13

15

12 6 TO "T2", SEE BACKFILL BLADE HYDRAULICS

8 TO "T1", SEE BACKFILL BLADE HYDRAULICS

2 7

1 9 10

4

3 5

05

ID0406104

227

POWER BEYOND HYDRAULICS RT105M

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 BK CONNECTOR (10O-10O90BK) 1 SHEET, BULKHEAD MOUNT 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LOCKNUT (M10-1.50) 1 SHEET, BULKHEAD MOUNT, LEFT 1 ABRASION SLEEVE (1.25" X 46") 1 ABRASION SLEEVE (1.25" X 11"") 1 CONNECTOR (10S-12O) 1 HOSE (10OFX45-13.5"-3000) 1 HARDLINE (-10) 1 HOSE (10OFX45-46"-3000) 1 CABLE TIE (1/16" TO 4") 1 ABRASION SLEEVE (2.07" X 55") 1 "NS" HOSE (12OFX-50"-750)" 1 BRANCH TEE (08S-10O-08O)

154-291 301-9540 106-164 106-387 301-9449 117-215 117-566 154-247 150-4463 150-5317 150-4429 110-030 117-289 155-468 150-4434

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ITEM 13 (150-5317) IS REMOVED FOR INSTALLATION OF BACKHOE ATTACHMENT OR AUXILIARY MANIFOLD ATTACHMENT

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0406104

228

DIFF LOCK HOSE ASSEMBLY RT105M/RT125

PILOT VALVE SEE CHARGE HYDRAULICS

6 7

2

3 1

8 REAR AXLE

4

5 FRONT AXLE

02

ID0379373

229

DIFF LOCK HOSE ASSEMBLY RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

153-365 117-412 150-1642 117-209 154-226 159-963 154-255 154-220

DESCRIPTION

REMARKS

HOSE (04OFX90S-34"-3000) ABRASION SLEEVE (1" X 34") HOSE (04OFX45-92"-3000) ABRASION SLEEVE (1.00" X 90") CONNECTOR (04O-06S90) CONNECTOR (06S-04O-040) UNION (04O-04OFX90) CONNECTOR (04O-06S)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0379373

230

COOLER PUMP SUPPLY HYDRAULICS RT105M

TANK PORT

LOWER HOC PORT SEE TOC/ HOC/ FUEL COOLER PLUMBING

HYDRAULIC TANK

LOAD SENSE SUCTION SEE PUMP ASSEMBLY

9 3 8

6 16

1 2

3 10

4 11

5

7 4

14 17

12

15

13 TANK PORT

03

ID0380790

231

COOLER PUMP SUPPLY HYDRAULICS RT105M

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

105-825 3 FLG LK BOLT (3/8-NC X 3/4) 106-266 2 FLG NUT (M10-1.50) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 115-687 33 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 115-963 1 ABRASION SLEEVE (1.59" X 75"") 116-460 33 BULK HOSE (1", SOLD PER FT) 116-636 19 BULK HOSE (3/4", SOLD PER FT) 117-1054 1 ABRASION SLEEVE (1.5" X 18" SPLIT H&L, HIGH HEAT) 150-4550 1 HOSE (12OFX-72"-150) 150-4846 1 CONNECTOR (12O-20S) 153-110 1 S/O COUPLER (20S-16H45) 153-792 1 FILTER ELEMENT (10 MICRON) 157-345 1 HYD OIL FILTER (20SF-20SF) 159-637 1 S/O RUN TEE (16S-16H-12H) 322-940 1 BRACKET 514-353 1 REDUCER (20S-16SF)

REMARKS

USE 33" OF ABRASION SLEEVE 115-687 USE 16" OF ABRASION SLEEVE115-687 INSTALL WITH GREY ON OUTSIDE OF SLEEVE

SEE FOOTNOTE 1 INCLUDES REPLACEMENT ELEMENT 153-792

NOT SHOWN:

FOOTNOTES:

1. USE 153-792 FOR NORMAL MAINTAINENCE. USE 153-791 IN PLACE OF 153-792 AFTER COMPONENT REPLACEMENT OR REPAIR.

NOTE:

03

ID0380790

232

FRONT STEERING HOSE RT105M/RT125

"R"

"L"

2

SEE FRONT AXLE

1 3

03

ID0379442

233

FRONT STEERING HOSE RT105M/RT125 REF PART NO. NUMBER

QTY

1 2 3

1 HOSE (04OFX45-73"-3000) 1 HOSE (04OFX90S-69"-3000) 1 ABRASION SLEEVE (1.25" X 58")

159-833 116-804 117-690

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0379442

234

PUMP ASSEMBLY RT105M

4 22

-20 TANK PORT

16

5 6

20

-08 TANK

7 10

15

8

12

9

AUXILARY CIRCUIT SEE AUXILIARY HYDRAULICS

19

25

16

10

SUCTION SEE COOLER PUMP SUPPLY HYDRAULICS

11 18

14

17

15 1

24

LOAD SENSE PRESSURE SEE GROUND DRIVE MOTOR SUPPLY/ RETURN

CONNECTS TO -20 TANK PORT

2

13

23 CONNECTS TO -08 TANK

03

ID0381225

235

PUMP ASSEMBLY RT105M

REF PART NO. NUMBER

1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25

QTY

DESCRIPTION

150-4581 1 HYD PUMP VAR DISP PCOMP PIST 9T CCW(1.1) 117-612 1 ABRASION SLEEVE (1.0" X 46") 150-2514 1 HARDLINE, -20 SUCTION 111-026 1 BOLT-ON CLAMP (1-1/4", PAIR) 322-362 1 BACKUP SPACER 106-595 2 SCREW (M6-1.00 X 60MM) 115-733 30 ABRASION SLEEVE(SOLD PER FOOT) 116-587 34 BULK HOSE (1-1/4",SOLD PER FT) 111-011 2 WORM CLAMP (1" TO 1-3/4") 150-4465 1 S/O COUPLER, (24S-20H45-08SF) 195-1762 2 GASKET, DEUTZ AUX DRIVE SAE A MOUNT 157-443 1 HOSE (06OFX45-50"-3000) 155-046 1 S/O COUPLER (12S-12H) 154-322 2 CONNECTOR (08O-10S90) 105-2371 4 FLG SCREW (M10-1.50X30MM, FER) 154-342 1 CONNECTOR (06S-06O90) 215-1950 1 TEMP SWITCH (210,-08SAE) 105-1568 1 FIR TREE CABLE MOUNT 158-457 1 HYDRAULIC PUMP (0.5 CID 9T CW) 156-895 1 CONNECTOR (16S-20O90) 153-858 1 FITTING (06O-08N) 117-1069 1 ABRASION SLEEVE (1.0" X 9" SPLIT H&L, HIGH HEAT) 106-396 2 WASHER (M10, HARDENED)

REMARKS

USE TO SECURE TURBO HOSE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0381225

236

GROUND DRIVE MOTOR SUPPLY/RETURN RT105M

P-CLAMP (ITEM 19) ATTACHMENT POINT

ENGINE 3

5

PUMP PRESSURE CONNECTION SEE PUMP ASSEMBLY

4 "B"

18

"T" 14 16

9 "R"

"P"

15 19 17

1

11 21

20

10

22

8

12

23 13 SEE FOOTNOTE 1

2

6 7

06

POWER BEYOND CONNECTION SEE POWER BEYOND HYDRAULICS

"T1"

ID0381327

237

GROUND DRIVE MOTOR SUPPLY/RETURN RT105M

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

150-4428 150-4307 515-402 154-284 117-989 150-4580 159-154 117-411 154-299 150-4833 150-5142 105-056 106-632 105-1249 154-235 514-160 150-1645 117-328 105-2452 106-391 106-030 106-559 149-406

QTY

1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

HYD MANIFOLD W/ RELIEF AND FILTER (HF) HOSE (08OFX45-33"-3000) HOSE (08OFX45-26"-3000) CONNECTOR (08S-08O45) ABRASION SLEEVE (1.00" X 24") CONNECTOR (08O-04SF-10S45) QDC ADAPTER (02-04S) ABRASION SLEEVE (1.00" X 32") RUN TEE (08S-08O-08O) HYD MOTOR 14.5CID PARKER TG W/ MAN PORTS HYD CROWD MAN VALVE 2 FOR PARKER TG (HF) SEE FOOTNOTE 2 BOLT (5/16-NC X 3-1/2") TORQUE TO 30-35 FT-LBS FLG LK SCR (M12-1.75X35MM,SER) USE LOCKTITE 242 O-RING (242 D70) CONNECTOR (08S-08O90) BRANCH TEE (08S-08O-04O) HOSE (08OFX-22"-3000) ABRASION SLEEVE (1.00" X 18"") 0.76"-1.42" RATCHETING P-CLAMP (.51" HOLE) 180 DEG. WASHER (M12) LOCK WASHER (M12) SCREW (M12-1.75 X 25MM) O-RING 2-112 NITRILE D90 .487 ID .103 TH SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. CARTRIDGE IS EQUIPPED WITH MANUAL OVERRIDE. TO ENGAGE MANUAL OVERRIDE PUSH, TURN 180v COUNTERCLOCKWISE, AND RELEASE. TO RETURN OVERRIDE TO NORMAL OPERATING POSITION PUSH, TURN 180v CLOCKWISE, AND RELEASE. NOTE: WHEN OVERIDE IS ENGAGED STEERING AND CROWD WILL NOT FUNCTION PROPERLY. 2. FOR SERVICE PARTS SEE HYD CROWD VALVE SERVICE PARTS. 3. FOR SERVICE PARTS SEE STEERING RELIEF/FILTER VALVE SERVICE PARTS. 4. (2) O-RINGS COME WITH A NEW MOTOR. ORDER ADDITIONAL O-RINGS IF NEEDED. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0381327

238

LOAD SENSE LINES RT105

PUMP "LS" CONNECTION SEE PUMP ASSEMBLY

STEERING "LS" CONNECTION SEE STEERING HYDRAULICS

1

6

3

10

8

GROUND DRIVE MOTOR SEE GROUND DRIVE MOTOR SUPPLY/ RETURN

14 4

11 12

13 2 9 ATTACHES TO FRAME

7

14

5

1

302-1653 MOUNT LOCATION

1

TRACTOR FRAME

MOUNT LOCATION FOR 154-252 CONNECTOR (04S-04O90)

05

ID0405352

239

LOAD SENSE LINES RT105

REF PART NO. NUMBER

QTY

DESCRIPTION

1 154-252 2 302-1653 3 117-672 4 106-163 5 106-386 6 150-4491 7 149-912 8 154-726 9 150-5049 10 154-250 11 106-093 12 106-394 13 106-385 14 154-226

2 1 1 2 2 1 1 1 1 1 2 2 2 3

CONNECTOR (04S-04O90) SHEET, BULKHEAD MOUNT ABRASION SLEEVE (1.00" X 20"") FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) HOSE (04OFX45-19"-6000) HOSE (04OFX90-13"-3000-AR) HOSE (04OFX90S-15"-3000) HYD VALVE, LS NETWORK (CARTRIDGE IN BODY) CONNECTOR (04O-06S45) SCREW (M6-1.00 X 45MM) WASHER (M6, HARDENED) FLG LOCKNUT (M6-1.00) CONNECTOR (04O-06S90)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0405352

240

PRESSURE REDUCING VALVE RT105M

TANK PORT

SEE CHARGE HYDRAULICS

HYDRAULIC TANK 15 4 1

8 "P"

9

5

2 10

19 14 "R"

13

17

12 "T5" 3

18

10 7 6

TANK PORT

16

SEE GROUND DRIVE MOTOR SUPPLY/RETURN

04

ID0405418

241

PRESSURE REDUCING VALVE RT105M

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19

301-9539 154-261 154-225 105-1808 106-386 106-330 106-395 154-226 106-709 154-342 159-157 117-410 154-262 154-701 515-538 116-929 150-4523 153-264

QTY

1 1 1 2 2 2 2 1 2 2 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SHEET VALVE MOUNT CONNECTOR (04O-08S) CONNECTOR (060-08S45) FLG LK SCREW (M12-1.75 X 30mm)SERRATED FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 70MM) WASHER (M8) CONNECTOR (04O-06S90) FLG LK NUT (M12-1.75) CONNECTOR (06S-06O90) QDC ADAPTER (02-06OF) ABRASION SLEEVE (1.00" X 38") REDUCER (06O-08OF) HOSE (04OFX-14"-3000) HOSE (06OFX90S-15"-3000) HOSE (06OFX45-36"-3000-AR) HYD PRESS RED CART VALVE IN BLOCK (SUN) REDUCER (04N-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0405418

242

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

243

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

244

PILOT VALVE SERVICE PARTS RT105/RT125/RT125Q

1,2,3

4 5

03

ID0404916

245

PILOT VALVE SERVICE PARTS RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5

500-2828 500-1311 500-2574 500-2814 500-2557

QTY

DESCRIPTION

2 HYD VALVE COIL NUT W/ NYLOCK (HF7006190) 2 SOLENOID COIL, 12VDC w/ ZENER DIODE 2 HYD ELECT CART VALVE (HF SV08-30-2P3W) 1 HYD CAVITY PLUG CART (HF CP08-30-N 3W) 1 HYD CAVITY PLUG CART (HF CP08-40-N 4W)

REMARKS

5-6 FT-LB 19-21 FT LB 19-21 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0404916

246

STEERING RELIEF/FILTER VALVE SERVICE RT105/RT125/RT125Q

1 2

3

01

ID0404983

247

STEERING RELIEF/FILTER VALVE SERVICE RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 500-1331 2 500-2577 3 500-2823

1 RELIEF VALVE CARTRIDGE 1 HYD FILTER CARTRIDGE (HYDAC 2089090) 1 HYD CART/PLUG LOCK KIT (HF 5965000.1500)

DESCRIPTION

REMARKS

CARTRIDGE TORQUE 24-26 FT-LB, JAM NUT 5-6 FT-LB 90-100 FT-LB INCLUDES KEEPER, WASHER, SCREW, TORQUE SCREW 20-25 IN-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0404983

248

AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE RT105/RT125/RT125Q

6 5

4 1,2,3

02

ID0405454

249

AUXILIARY RELIEF/FILTER/DUMP VALVE SERVICE RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6

500-2829 500-1330 500-2553 500-2823 500-2577 500-1331

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

HYD VALVE COIL NUT W/ NYLOCK (HF7006250) SOLENOID COIL, 12VDC W/ ZENER DIODE HYD ELECT CART VALVE (HF SV10-31 2P3W) HYD CART/PLUG LOCK KIT (HF 5965000.1500) HYD FILTER CARTRIDGE (HYDAC 2089090) RELIEF VALVE CARTRIDGE

5-7 FT-LB 24-26 FT-LB INCL. KEEPER, SCREW, AND WASHER. TORQUE SCREW 20-25 IN-LB 90-100 FT LB CART. TORQUE 24-26 FT-LB, JAM NUT 5-6 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0405454

250

FRAME TILT/REAR STEER VALVE SERVICE RT105/RT125/RT125Q

1,2,3,4

5

6,7

03

ID0405510

251

FRAME TILT/REAR STEER VALVE SERVICE RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7

150-4579 500-2828 500-1330 500-2571 500-2968 500-2611 150-4650 154-383

QTY

2 4 2 2 2 2 2

DESCRIPTION

HYD VALVE ELECT 2 FUNCT W/ PO CHECKS HYD VALVE COIL NUT W/ NYLOCK (HF7006190) SOLENOID COIL, 12VDC W/ ZENER DIODE HYD ELECT CART VALVE (HF SV10-47D 3P4W) CART VALVE ECOIL SPACER SZ10(HF 4539700) HYD DUAL PO CHECK (HF DC08-40-0-N-135) PLUG, ORIFICE HEX SOC(3/8-16 UNC X .050) PLUG (04S)

REMARKS

5-6 FT-LB 24-26 FT-LB 20 FT-LB 15-18 FT-LB (INSIDE BLOCK), SEE FOOTNOTE 1 13-15 FT-LB

NOT SHOWN:

FOOTNOTES:

1. ORIFICES MUST BE REMOVED PRIOR TO INSTALLING THIS VALVE IN BH120 ATTACHMENT. ORIFICES MUST BE IN THIS VALVE FOR INSTALLATION AS FRAME/ TILT REAR STEER VLAVE.

NOTE:

03

ID0405510

252

BFB VALVE SERVICE RT105/RT125/RT125Q

1 1,2,3,4

1,5,3,4 1,6,7

02

ID0405480

253

BFB VALVE SERVICE RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

5 2 6 3 1 2 2

500-2828 500-2555 500-2616 500-2967 500-2556 500-2558 500-1311

DESCRIPTION

HYD VALVE COIL NUT W/ NYLOCK (HF7006190) HYD ELECT CART VALVE (HF SP08-47C 3P4W) SOL COIL12 VDC W/ DEUTSCH CON NO DIODE CART VALVE ECOIL SPACER SZ08(HF 4534720) HYD ELECT CART VALVE (HF SP08-47D 3P4W) HYD ELECT CART VALVE (HF SV08-28 2P2W) SOLENOID COIL, 12VDC w/ ZENER DIODE

REMARKS

5-6 FT-LB 19-21 FT-LB 19-21 FT-LB 19-21 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0405480

254

HYD CROWD VALVE SERVICE PARTS RT105

3,7,8,9 5,6 2,3,4

1

12

13

10

11

02

ID0438524

255

HYD CROWD VALVE SERVICE PARTS RT105

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 HYD CROWD MAN VALVE 2 FOR PARKER TG (HF) 1 HYD ELECT CART VALVE(HF SV10-28M-0-N-00) 3 SOLENOID COIL, 12VDC W/ ZENER DIODE 1 HYD VALVE COIL NUT W/ NYLOCK (HF7006250) 1 HYD ELECT PROP FC CART VALVE(PV72-20A) 1 SOL COIL 12VDC NO DIODE DEUTSH HF4303212 1 HYD ELECT CART VALVE(HF HSV-12-47D 3P4W) 1 HYD VALVE COIL NUT W/ NYLOCK (HF7006190) 1 CART VALVE ECOIL SPACER SZ10(HF 4539700) 1 HYD CART CHECK VALVE (HF CV10-20-0-N-05) 2 COUNTERBALANCE CARTRIDGE KIT 2 PLUG (06S) 8 PLUG (04S) 2 O-RING 2-112 NITRILE D90 .487 ID .103 TH

150-5142 500-2939 500-1330 500-2829 500-3091 500-3092 500-2658 500-2828 500-2968 500-2660 500-478 154-384 154-383 149-406

DESCRIPTION

REMARKS

COMPLETE VALVE ASSEMBLY TORQUE TO 24-26 FT-LBS TORQUE TO 5-7 FT-LBS TORQUE TO 34-36 FT-LBS TORQUE TO 10-12 FT-LBS TORQUE TO 115-125 FT-LBS TORQUE TO 24-26 FT-LBS

NOT SHOWN, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. (2) O-RINGS COME WITH A NEW MOTOR. ORDER ADDITIONAL O-RINGS IF NEEDED.

NOTE:

02

ID0438524

256

NOTES:

ID0134963

257

ELECTRICAL

258

See loose-leaf schematic included with this manual.

259

260

TELEMATICS

1

3

4

2

02

ID0400783

261

TELEMATICS REF PART NO. NUMBER

QTY

1 106-137 2 106-048 3 220-2529 4 215-2424

4 BOLT (#10-24 X 2", SOC) 4 LOCKNUT (#10-24) 1 5320 12 PIN TELE MODULE W/BATT (GLUED) 1 FMS HARNESS - PROMION TELEMATICS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400783

262

ENGINE AND FRAME CONTROLLER MOUNT RT105M/ RT125/ RT125Q

5

8

9

3 2 HYDRAULIC TANK

10 1

4

6

7

04

ID0383785

263

ENGINE AND FRAME CONTROLLER MOUNT RT105M/ RT125/ RT125Q REF PART NO. NUMBER

QTY

DESCRIPTION

1 220-2075 2 179-926 3 301-9626 4 106-538 5 106-595 6 106-574 7 106-379 8 107-516 9 106-556 10 107-597

1 4 1 4 4 4 4 4 4 4

48 PIN CONTROLLER SPACER SHEET, CONTROLLER MOUNT LOCKNUT (M6-1.00,PRV TRQ,10.9) SCREW (M6-1.00 X 60MM) CLIP NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) CLIP NUT (M4-.7) SCREW (M4-0.70 X 20MM) WASHER (M4)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0383785

264

DIAGNOSTIC CONNECTOR MOUNT RT105/RT125/RT125Q

FRAME HARNESS SEE FRAME HARNESS/ BFB CONTROLLER

3 8 4

10

1 2

3 7

6

8

5

9

09

ID0403322

265

DIAGNOSTIC CONNECTOR MOUNT RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 SHEET, DIAG. CONNECTOR MOUNT 2 CLIP NUT (M6-1.00) 4 FLG LK SCREW (M6-1.00 X 20MM) 1 FIR TREE CABLE MOUNT 4 RELAY, MINI-ISO SEALED CONNECTOR 2 FLG SCREW (M6-1.00 X 20MM) 2 WASHER (3/16") 4 FLG LOCKNUT (M6-1.00) 4 RELAY, MINI-ISO SEALED CONNECTOR 2 FLG LK SCREW (M6-1.00 X 16MM)

302-1529 106-574 106-379 105-1568 215-2619 106-161 105-284 106-385 215-2633 106-987

DESCRIPTION

REMARKS

USE TO SECURE LEAD FOR COOLING FAN

ALTERNATIVE COMPONENT FOR 215-2619

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0403322

266

LIGHT KIT

RT105/RT125/RT125Q

6

5

7 5

6 3 3 4

3

5

9 3

5 1

6

6 2

2

8 8

05

ID0391234

267

LIGHT KIT

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

13 LOCK WASHER (1/4) 16 SCREW (M6X 40MM) BUTTON HEAD 8.8 1 ROOF HARNESS 2 ROCKER SWITCH (SEALED)(ON-ON) 4 WORK LIGHT - LED AMBER 4 WORK LIGHT - LED CLEAR 1 FLASHER - LED 2 FUSE (MINI ATC, 10 AMP) 1 RELAY SPDT MICRO 280

105-079 105-2087 215-2380 217-762 215-2357 215-2356 215-2549 211-291 215-2779

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USES 11X 105-1568 (FIR TREE CABLE MOUNT

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT

NOTE:

05

ID0391234

268

HORN MOUNT

1 3

SEE ID0379370

07

2

ID0404899

269

HORN MOUNT REF PART NO. NUMBER

QTY

1 2 3

1 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 HIGH FREQUENCY HORN

106-386 105-1795 192-006

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0404899

270

SEAT HARNESS

RT105/RT125/RT125Q

1

01

ID0406219

271

SEAT HARNESS

RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 SEAT HARNESS

215-2379

DESCRIPTION

REMARKS

USE 2X 105-1568 (FIR TREE CABLE MOUNT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406219

272

RIGHT SEAT CONSOLE HARNESS RT105/RT125/RT125Q

1

01

ID0406196

273

RIGHT SEAT CONSOLE HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 RH ARMREST HARNESS

215-2378

DESCRIPTION

REMARKS

USE 6X 105-2133 EDGE CLIP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406196

274

LEFT SEAT CONSOLE HARNESS RT105/RT125/RT125Q

1

01

ID0406244

275

LEFT SEAT CONSOLE HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 LH ARMREST HARNESS

215-2377

DESCRIPTION

REMARKS

USE 2X 105-2133, USE 1X 105-2131 FOR MOUNTING HARNESS.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0406244

276

OPEN STATION/CAB HARNESS RT105/RT125/RT125Q

1 DOME LIGHT

FOOT PEDAL FNR

FOOT PEDAL JUMPER

ACC SOCKET

02

ID0433479

277

OPEN STATION/CAB HARNESS RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1

1 HARNESS, OPEN OPERATOR STATION

215-2588

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 215-2588 REPLACES 215-2376 AND 215-2375. IF CHOOSING ENCLOSED CAB USE PART# 215-2618.

NOTE:

02

ID0433479

278

ENGINE/ AFTERTREATMENT HARNESS

RT105M/RT125/RT125Q BEGINS WITH ALL RT105 UNITS AND DWPRT125EH0000011 FIR TREE (ITEM 4)

INSTALL ABRASION SLEEVE (ITEM 5) ENGINE HARNESS (ITEM 2) UPSTREAM NOX SENSOR *

SECONDARY FUEL FILTER SEE FUEL PLUMBING

DOSING MODULE *

FUEL TANK TOP VIEW

DOWNSTREAM NOX SENSOR * ENGINE ECU SEE ENGINE & FRAME CONTROLLER MOUNT

COOLANT VALVE SEE DEF/ COOLANT LINES

6 C

PREHEAT SOLENOID

PRESSURE SENSOR *

COOLANT LEVEL SEE AUX. PRESSURE TANK

CONNECTS TO FRAME HARNESS SEE FAME HARNESS/ BFB CONTROLLER

3

6 B

2

RT125Q ROUTING SEE FRAME HARNESS/ BFB CONTOLLER

6 A UPSTREAM TEMPERATURE *

RT105/RT125 ROUTING SEE FRAME HARNESS/ BFB CONTROLLER

DOWNSTREAM TEMPERATURE *

1

5 DEF TANK MODULE SEE SEE DEF/ COOLANT LINES

5 4

6B

6C

6A

ATTACHMENT POINTS

DEF SUPPLY MODULE SEE DEF/ COOLANT LINES

RIGHT FRAME PLATE

04

ID0423995

279

ENGINE/ AFTERTREATMENT HARNESS

RT105M/RT125/RT125Q BEGINS WITH ALL RT105 UNITS AND DWPRT125EH0000011 REF PART NO. NUMBER

1 215-2593 2 215-2686 3 215-2372 4 105-1568 5 105-2311 6 116-259

QTY

DESCRIPTION

5 SCR HEATER RELAY 1 ENGINE HARNESS 1 AFTERTREATMENT HARNESS 1 FIR TREE CABLE MOUNT 2 ABRASION SLEEVE (1.0" X 9", H&L) 11 BULK EDGE (1/2", SOLD PER FT)

REMARKS

INSTALL WITH URETHANE COATING ON OUTSIDE OF SLEEVE QTY IN INCHES; A=4", B=4", C=3"

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR ITEMS MARKED WITH "*" SEE EXHAUST SENSORS

04

ID0423995

280

FRAME HARNESS/BFB CONTROLLER RT105M

ITEM 6 GROUND STUD LOCATION

ENGINE (RIGHT SIDE)

ENGINE HARNESS

2

B/U ALARM

15

SEAT/CAB HARNESS CONNECTION TRANS. HARNESS CONNECTION

24

BRAKE SWITCH CONNECTS TO ENG HARNESS

AMB SENSOR ALTERNATOR

FUEL LEVEL

14

HYD FILTER

HYD MOTOR MANIFOLD

4

22 1 20 13 5 16 19

21 17

11

10

7

9 23

PILOT VALVE

18 CHASSIS CONT'L

FT/RS VALVE

FUEL PUMP/FILTER STEERING SENSOR

HARNESS MOUNT LOCATIONS

RIGHT FRAME PLATE 07

HYD TEMP S/W

12 6 8

3

1 21 FRONT

GRND STRAP NEG. BATT CABLE MAIN FUSES

HORN

BFB VALVE

BATT DISC. HARNESS SUPPORT SEE TRANSMISSION ASSEMBLY

ITEM 24 MOUNT LOCATION

HARNESS MOUNT LOCATIONS

ITEM 17 MOUNT

LEFT FRAME PLATE ID0424003

281

FRAME HARNESS/BFB CONTROLLER RT105M

REF PART NO. NUMBER

QTY

1 105-003 2 105-1568 3 105-2216 4 105-2218 5 106-013 6 106-030 7 106-079 8 106-089 9 106-163 10 106-386 11 106-387 12 106-397 13 106-556 14 106-632 15 106-709 16 107-516 17 110-126 18 117-1078 19 195-418 20 214-256 21 215-2684 22 220-2075 23 302-3663 24 302-4865

3 FLG LOCKNUT (5/16-NC) 6 FIR TREE CABLE MOUNT 2 HEAVY DUTY MOUNT 1 STUD BOLT (M12-1.75 X 45MM, GRD 8.8, ZP) 4 WASHER (3/16") 1 LOCK WASHER (M12) 1 SCREW (M10-1.50 X 30MM) 1 HEX NUT (M12-1.75, 10.9) ZP 1 FLG SCREW (M8-1.25 X 30MM) 1 FLG LOCKNUT (M8-1.25) 1 FLG LOCKNUT (M10-1.50) 1 WASHER (M12, HARDENED) 4 SCREW (M4-0.70 X 20MM) 4 FLG LK SCR (M12-1.75X35MM,SER) 4 FLG LK NUT (M12-1.75) 4 CLIP NUT (M4-.7) 1 BOLT-ON CLAMP (1/2") 1 FOAM INSERT 4 LOCK WASHER (#10) 1 DIODE CONNECTOR 1 FRAME HARNESS 105M 1 48 PIN CONTROLLER 1 SHEET, HARNESS MOUNT 1 SHEET, HARNESS BRACKET

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 272 ON SHORT THREAD OF STUD INTO ENGINE; CLEAN GROUNDING SURFACE ON ENGINE TO BARE METAL

NOTE:

07

ID0424003

282

ALTERNATOR AND PREHEAT CABLES RT105M/RT125/RT125Q

2 8

5 2 4

3

7 6 B

1

6 A

9 MAIN FUSES SEE BATTERY INSTALLATION ITEM 9 MOUNT LOCATION

APPLY 116-259 "A" TO EDGE

RIGHT FRAME PLATE 06

APPLY 116-259 "B" TO EDGE

LEFT FRAM PLATE ID0406859

283

ALTERNATOR AND PREHEAT CABLES RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 215-2392 2 106-385 3 106-712 4 215-1534 5 106-378 6 116-259 7 215-2393 8 215-2420 9 110-031

1 ALTERNATOR CABLE 3 FLG LOCKNUT (M6-1.00) 2 FLG SCREW (M6-1.00 X 16MM) 1 PREHEAT SOLENOID 1 FLG LK SCREW (M6-1.00 X 12MM) 18 BULK EDGE (1/2", SOLD PER FT) 1 PREHEAT CABLE 1 PREHEAT ENGINE CABLE 2 CABLE TIE (1/2") 20" LG

DESCRIPTION

REMARKS

A=12" AND B=6"

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0406859

284

BATTERY CABLES/GROUNDING RT105M/RT125/RT125Q

5 3 2

4

OPERATOR STATION GROUND

12 FRAME HARNESS SEE FRAME HARNESS/ BFB CONTROLLER

11

MAIN FUSES SEE BATTERY INSTALLATION

13

OPERATOR STATION GROUND

14 SEE HARNESS SUPPORT RT125 ONLY

COOLER ASSEMBLY

6 1 7 9 ATTACH ITEM 7 TO MIDDLE CROSSMEMBER

ATTACH ITEM 11 TO WELD STUD

8

10

TRACTOR FRAME 08

ID0406815

285

BATTERY CABLES/GROUNDING RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1 1

106-709 215-0025 215-2506 215-2600 215-2391 215-1105 215-2480 106-389 105-003 215-2538 105-793 105-274 215-1960 107-565

DESCRIPTION

REMARKS

FLG LK NUT (M12-1.75) MASTER DISCONNECT SWITCH (300A) PRIMARY CABLE STARTER CABLE POSITIVE BATTERY CABLE BRAIDED GROUND STRAP NEGATIVE BATTERY CABLE WASHER (M8) FLG LOCKNUT (5/16-NC) GROUND BRAID - COOLER TO FRAME WASHER (M10) SCREW (M10-1.50 X 20MM, 10.9) BRAIDED GROUND STRAP FLG LK SCREW (M12-1.75 X 40MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

CLEAN GROUNDING SURFACES OF ANY PAINT OR DEBRIS

08

ID0406815

286

SEAT BASE GROUND RT105/RT125/RT125Q

3

5

2

3 2

7 2

4

1

3

08

ID0406928

287

SEAT BASE GROUND RT105/RT125/RT125Q REF PART NO. NUMBER

QTY

1 105-793 2 106-390 3 107-540 4 105-274 5 215-2540 7 215-2539

1 WASHER (M10) 3 WASHER (M10) 3 SCREW (M10-1.50 X 12MM) 1 SCREW (M10-1.50 X 20MM, 10.9) 1 GROUND BRAID - SEAT 1 GROUND BRAID - CAB TO SEAT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

ENSURE ALL GROUNDING SURFACES ARE CLEAN AND CLEAR OF PAINT BEFORE CONNECTING CABLES.

08

ID0406928

288

SEAT GROUND CABLES

2 4 7 6 1

5 3 8

04

ID0406890

289

SEAT GROUND CABLES REF PART NO. NUMBER

QTY

1 215-2541 2 215-2541 3 215-2543 4 215-2544 5 105-003 6 106-228 7 106-429 8 105-2427

1 GROUND BRAID - SEAT TO L ARM PANEL 1 GROUND BRAID - SEAT TO R ARM PANEL 1 GROUND BRAID - L ARM PANEL TO CRUISE PANEL 1 GROUND BRAID - R ARM PANEL TO DISPLAY 6 FLG LOCKNUT (5/16-NC) 1 SCREW (M5-0.80 X 10MM) 1 LOCK WASHER (M5) 2 5/16 VELCRO MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ATTACH LEFT CONSOLE HARNESS

NOTE:

ENSURE GROUNDING SURFACES ARE CLEAN AND FREE OF PAINT

04

ID0406890

290

NOTES:

ID0134963

291

ACCESSORIES

292

SOFT CAB

1

02

ID0405417

293

SOFT CAB REF PART NO. NUMBER

QTY

1

1 SOFTCAB

190-2643

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- REFER TO INSTALLATION INSTRUCTIONS, PUBLICATION NUMBEER ID0437147 SOFT CAB KIT

NOTE:

02

ID0405417

294

EXHAUST STACK COVER

1

3

2

01

ID0427738

295

EXHAUST STACK COVER REF PART NO. NUMBER

QTY

1 194-027 2 300-0659 3 300-0660

2 MUFFLER CLAMP 1 EXHAUST SLEEVE TAB 1 EXHAUST SLEEVE SLOT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0427738

296

BACKUP ALARM

RT105/RT125/RT125Q

2 1

3 4

6 5

02

7

ID0406029

297

BACKUP ALARM

RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5 6 7

191-1039 306-602 106-551 105-1568 106-162 214-104 157-645 214-103

QTY

DESCRIPTION

BACKUP ALARM KIT 1 ALARM 4 CLIP NUT (M8-1.25) 1 FIR TREE CABLE MOUNT 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 (2-WAY) MALE CONNECTOR

REMARKS

INCLUDES ALL ITEMS BELOW

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0406029

298

BFB CYLINDER GUARD RT105/RT125/RT125Q

4

1

4

2

3

5

02

ID0405995

299

BFB CYLINDER GUARD RT105/RT125/RT125Q REF PART NO. NUMBER

1 2 3 4 5

191-285 319-787 319-789 106-387 106-383 106-758

QTY

DESCRIPTION

REMARKS

CYLINDER GUARD KIT 1 CYLINDER GUARD 1 COVER 2 FLG LOCKNUT (M10-1.50) 6 FLG LK SCREW (M10-1.50 X 30MM) 4 LOCKNUT (M10-1.5)

NOT SHOWN:

FOOTNOTES:

REFER TO INSTALLATION INSTRUCTIONS 051-336 FOR INSTALLING BFB CYLINDER GUARD.

NOTE:

02

ID0405995

300

AUXILIARY MANIFOLD RT105M/RT125/RT125Q

21

27 SEE FOOTNOTE 2

31 SEE FOOTNOTE 1

6 29 12 30

1 22 14

26

24

5 12 SEE POWER BEYOND HYDRAULICS

4

18 10

SEE FOOTNOTE 2

11

28 20 25

06

13

17

19 ID0406032

301

AUXILIARY MANIFOLD RT105M/RT125/RT125Q REF PART NO. NUMBER

QTY

1 150-4460 4 155-958 5 155-933 6 106-387 10 155-936 11 155-935 12 154-301 13 107-982 14 155-709 17 106-848 18 106-385 19 214-933 20 105-830 21 105-833 22 155-747 24 150-4459 25 302-1011 26 155-179 27 150-4457 28 215-2617 29 154-291 30 150-4458 31 157-281

1 AUXILIARY MANIFOLD 1 TRICK QDC BODY (12-14S) 1 QDC ADAPTER (12-12S/J) 2 FLG LOCKNUT (M10-1.50) 1 DUST PLUG (1/2" - 3/4") 1 DUST CAP (1/2" - 3/4") 2 CONNECTOR (10S-10O) 2 HHCS M10-1.50 X 85MM,10.9 ZP 1 O-RING (912 D90) 2 FLG SCREW (M6-1.00 X 25MM) 2 FLG LOCKNUT (M6-1.00) 1 ROTO WITCH IV HARNESS 4 FLG LK BOLT (1/2-NC X 1-1/4") 4 FLG LOCKNUT (1/2-NC) 1 O-RING (914 D90) 1 HARDLINE (-10) 1 AUXILARY MANIFOLD MOUNT BRACKET 1 PLUG (10S, SOC) 1 HARDLINE (-10) 1 ROTOWITCH IV POWER ADAPTER 1 BK CONNECTOR (10O-10O90BK) 1 HARDLINE (-10) 1 -10 ORS EXTENSION FITTING

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ON UNITS WITH BACKHOE USE KIT#190-2646 (REF.# 29,30 AND 31) 2. ON UNITS WITHOUT BACKHOE (COUNTERWEIGHT OR REEL CARRIER), USE KIT#190-2645 (REF# 27 AND 28) 3. WHEN USING BACKHOE (KIT#190-2646), INSERT PLUG IN OPPOSITE SIDE OF MANIFOLD.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. DISCONNECT HOSE 150-4409 FOR INSTALLATION OF AUXILIARY MANIFOLD. SEE POWER BEYOND HYDRAULICS.

06

ID0406032

302

NOTES:

ID0134963

303

MISCELLANEOUS

304

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

305

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

306

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

307

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

308

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

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RT105 Related Publications Component

Ass’y

P/N

Model: RT105…............... Parts Manual ................................................................... 053-2889 RT105.................. Operators Manual ...............................................................053-2943 RT105..............

Repair Guide (Service Manual) .............................. ........... N/A RT105 ................. Special Tools Guide .............................................. ................N/A Engine: DEUTZ…. .........

Operators Manual – TCD 3.6L4............................................. 500-2726

Filters Engine: Air Filter Parts Ass’y ...........................................................................................195-2261 Element (primary) ................................................................................194-147 Element (secondary) ............................................................................194-148 Oil Filter Element (spin-on) -.................................................................................195-849 Primary Fuel Filter Element- ………………………………………………………… 195-1825 Secondary Fuel Filter Element-………….. ……………………………………….. . 195-1826 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Normal Maintenance)........................... 153-792 Element (1-1/2-UNF, spin-on, After Component Repair)........................ 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER. 01

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