Ditch Witch RT100 T4i Tractor Parts Manual 053-2679 - PDF DOWNLOAD

1

RT100 T4i ISSUE NO. 10PL-12/18 For Replacement Copy Order P/N 053-2679

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: RT100 T4i

Copyright 2013, 2014, 2015, 2017, 2018 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

5

CONTENTS __________________________ Decals

Decal Location ............................................. 8

Engine Components

Air Barriers ................................................ 32 Air Filter..................................................... 18 Alternator Mount ...................................... 40 Charge Air Cooler Plumbing ...................... 36 Coolant Level Location MOD .................... 42 Engine & Pump Mounting ......................... 14 Exhaust Stack ............................................ 20 Expansion Tank ......................................... 24 Fuel System ............................................... 16 Muffler ...................................................... 26 Oil Cooler Plumbing .................................. 38 Radiator/Charge Air Mounting ................. 30 Radiator Plumbing .................................... 34 Stack Guard Assembly............................... 22 Transmission Cooler Mounting ................. 28

Power Train

Axle – Bevel Gear/Pinion Set Steerable/Rigid ..... 56 Axle – Diff Lock Steerable/Rigid ...................... 64 Axle – Differential Rigid ................................. 66 Axle – Differential Steerable ........................... 68 Axle – Double Joint Steerable ......................... 58 Axle – Housing Rigid ..................................... 72 Axle – Housing Steerable ............................... 62 Axle – Reduction Gears Rigid .......................... 76 Axle – Swivel Housing & Steer Cyl Steerable ...... 60 Axle – Wheel Hub/Reduction Gear Steerable ..... 70 Axle – Wheel Hub Rigid ................................. 74 Brake Caliper – Service ................................ 84 Brake Kit .................................................... 90 Front Differential ...................................... 50 Master Cylinder – Brake Pedal ..................... 86 Parking Brake ............................................ 88 Power Shift Drive Line ............................... 78 Power Shift Transmission.......................... 46 Service Brake – Brake Disc........................... 82

Tilt Frame Differential Mount ..............52, 54 Tire & Wheel – 38 X 18.00-20 E16TL .............. 80 Transfer Case ............................................ 48

Frame Components

4-Post ROPS............................................. 136 Backfill Blade Assembly........................... 130 Backfill Blade Cylinder Guard .................. 134 Backfill Blade Pivot .................................. 132 Battery Installation ................................. 120 Blankets and Covers ................................ 146 Cab Kit ..................................................... 138 Compressor & Condenser Mounting ...... 144 Engine Enclosure Mounting .........96, 98, 100 Engine Enclosure Panels ................. 102, 104 Fender – Left ............................................ 108 Fender – Right .......................................... 106 Fuel Tank ................................................. 122 Heat/AC Kit.............................................. 142 Hydraulic Reservoir ................................. 124 Nose Weights ............................................ 94 Rear Panel ............................................... 118 Rear Steer................................................ 112 Rear Steer Relays .................................... 110 Seat Platform .......................................... 126 Seat Swivel & Base .................................. 128 Steering Console Dash ............................ 116 Steering Console Frame .......................... 114

Control Components

BFB Blade Controls .................................. 158 Foot Throttle ........................................... 154 Ground Speed Direction Hand Control ... 150 Power Shift Lever .................................... 156 Throttle ................................................... 152

ID0325918

6

CONTENTS __________________________ Hydraulics

Attachment Return Hyd. ......................... 164 Auxiliary Hydraulics................................. 168 Backfill Blade Hydraulics ......................... 172 Backfill Blade Valve ................................. 174 Control Valve – 3 Spool ............................. 184 Cylinder – 2” X 1” X 3.38” ........................... 186 Cylinder – 2” x 1.25” X 8” ............................ 188 Cylinder – 3” X 1.75” X 8” ........................... 190 Frame Tilt Hydraulics .............................. 180 Ground Drive Motor Hydraulics.............. 170 Manifold Hydraulics ................................ 166 No Frame Tilt/No Rear Steer Option ...... 182 Power Steering Valve Hydraulics ............ 176 Rear Steer Hydraulics .............................. 178 Schematic ................................................ 162

Accessories

Backhoe Walkway ................................... 262

Miscellaneous

Filters....................................................... 272 Optional Kits............................................ 272 Related Publications ............................... 272 Replacement O-Ring Chart ..................... 271 Torque Information................................. 266 Warranty Registration............................. 274

Electrical

Diagram – A/C Harness .............................. 256 Diagram – A920 Backhoe ............................ 236 Diagram – A920 Backhoe Light .................... 242 Diagram – Alt Cable (Red) ........................... 228 Diagram – Braided Ground Strap.................. 226 Diagram – Cold Start Cable (Red) ................. 230 Diagram – Console Harness ......................... 214 Diagram – Frame Harness ........................... 206 Diagram – Front Attach Jumper ................... 222 Diagram – Fuel Pressure Sensor Ext. ............. 248 Diagram – Fuel Pump Jumper ...................... 250 Diagram – Glow Plug Cable (Red) ................. 232 Diagram – Ground Cable (Black)................... 224 Diagram – Light Kit Harness ........................ 258 Diagram – Mech Transmission Harness ......... 220 Diagram – RC120 Reel Carrier ...................... 238 Diagram – Rear Steer Harness ..................... 234 Diagram – Reel Winder Harness ................... 240 Diagram – RW IV Harness ........................... 244 Diagram – RW IV Power Adapter.................. 246 Diagram – Washer Pump Harness ................ 252 Diagram – Wiper/Washer Harness ............... 254 Schematic ................................................ 194 ID0325918

7

DECALS

ID0135069

8

DECAL LOCATION RT100

26 20

19

7

32

4 1 3 8 10 38

15

11

16

33

24

18

27 34 29

14 38

11

5

12

36

ID0316825

9

DECAL LOCATION RT100 31

30

6

35 2 21 8

38 23

37

14

36 28 24

14

17

9

13 25

22

11

ID0316825

10

DECAL LOCATION RT100 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

270-5479 273-092 270-5119 270-5358 273-100 275-400 700-138 270-5359 270-5368 270-5495 270-5494 270-5007 270-5366 274-291 274-318 270-5131 270-5127 270-5672 275-033 273-475 270-6406 270-5520 273-213 273-452 275-185 275-303 273-197 274-198 270-5337 700-063 270-5348 270-5349 270-1934 270-5492 270-5493 270-5514 273-546 700-159 273-459

QTY

DESCRIPTION

1 1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 3

RT100 SERVICE DECAL KIT GROUND DRIVE CONTROL DIFFERENTIAL LOCK STEER/TILT/THROTTLE BFB FUNCTIONS NOTICE OIL LEVEL IGNITION FUSE RELAY BLOCK LOGOTYPE RT100 LT MODEL ID RT100 RT MODEL ID LOGO LUBRICATION CHART SOUND POWER TIE DOWN LOCATION MASTER DISCONNECT SWITCH BATTERY PARKING BRAKE NOTICE ELECTRICAL SYSTEM WARNING READ OPERATORS MANUAL OPERATOR MANUAL REPLACEMENT CRUISE CONTROL MOBILE WORK NOTICE COOLANT WARNING SINGLE OPERATOR WARNING ROLLOVER OVERHEAD CONSOLE NOTICE OIL LEVEL ULTRA LOW SULFUR FUEL HYDRAULIC OIL CAP LEFT DASH PANEL RIGHT DASH PANEL CRUISE CONTROL HYDRAULIC PRESSURE HYDRAULIC RETURN NOTICE ENGINE SPEED WARNING MOVING PARTS AUXILARY OVERLAY WARNING NO ETHER/STARTER FLUID

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 1

LOCATE DECAL BY MANUAL BOX

SEE FOOTNOTE 2

SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE LIGHT KIT 601-329.

3. INSTALL TO OUTSIDE OF FUSE/RELAY BLOCK COVER.

11

ID0316825

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE & PUMP MOUNTING

T TNO O O F

16

14

29

15

E1

28

17

12

13

21

10

26

19

24

11 27

20 8

30

9

20

4

23 25 22

18

3

21

7 2 1 6 5

04

ID0319110

15

ENGINE & PUMP MOUNTING REF PART NO. NUMBER

QTY

1 300-0282 2 116-946 3 105-475 4 106-700 5 106-709 6 106-266 7 107-002 8 106-616 9 106-398 10 195-1837 11 107-492 12 300-0160 13 106-063 14 301-8136 15 301-8135 16 106-383 17 105-1012 18 158-416 19 150-3451 20 195-1762 21 106-164 22 110-318 23 301-8129 24 301-8130 25 105-553 26 194-196 27 506-021 28 107-001 29 106-387 30 110-491

1 FRONT ENGINE MOUNT 2 ENGINE SHOCK MOUNT 2 WASHER (1/2") 2 SCREW (M12-1.75 X 80MM) 2 FLG LK NUT (M12-1.75) 4 FLG NUT (M10-1.50) 4 FLG LK SCREW (M10-1.50 X 30MM) 4 SCREW (M16-2.00 X 55MM, 10.9) 4 WASHER (M16, HARDENED) 1 FAN, RT95 T4i 4 SCREW (M8-1.25 X 35MM,ALL THD) 1 BAR, FAN SPACER 4 SCREW (M8-1.25 X 40MM, 10.9) 1 SPAR 1 CABLE MOUNT 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LK SCREW (M12-1.75 X 20MM) 1 HYDRAULIC PUMP 1 HYDROSTATIC PUMP (16CC MECH DISP CTRL) 2 GASKET, DEUTZ AUX DRIVE SAE A MOUNT 4 FLG LK SCREW (M10-1.50 X 30MM) 1 BALL JOINT (#10-32, FM) 1 MALE END 1 FEMALE END 1 ROLL PIN (1/8" X 1/2") 1 CONTROL CABLE 2 NUT (#10-32) 1 FLG LK SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M10-1.50) 1 SQUEEZE BAND CLAMP (7/16")

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USED ON TURBO WASTE GATE

NOT SHOWN:

FOOTNOTES:

1. REFER TO "SEAT PLATFORM" ID0325128 FOR MORE INFO.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0319110

16

FUEL SYSTEM RETURN TO FUEL TANK

SUPPLY FROM FUEL TANK

10

10

11

11

12

9

1 2 5 3

5 6

14

7

FOOTNOTE 1

4 FUEL RAIL ON ENGINE

14

13 8

13 3

8 FOOTNOTE 2

03

ID0314836

17

FUEL SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

300-0180 1 SHEET, PRE-FILTER MOUNT 301-8087 1 FUEL FILTER BRACKET 106-164 4 FLG LK SCREW (M10-1.50 X 30MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 106-266 4 FLG NUT (M10-1.50) 106-048 4 LOCKNUT (#10-24) 106-506 4 BOLT (#10-24 X 3/4") 110-217 6 WORM CLAMP (7/16" TO 1") 195-418 2 LOCK WASHER (#10) 105-1142 76 BULK HOSE (3/8", SOLD PER FT) 110-249 4 WORM CLAMP (1/4" TO 5/8") 117-322 1 ABRASION SLEEVE (1.59" X 34"") 116-322 91 BULK HOSE (1/2", SOLD PER 1") 150-3677 3 BANJO FITTING (M16-1.5-08H)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 50" FOR TANK & 1 @ 26" USE 1 @ 56" FOR TANK, USE 1 @ 20" FILTER & USE 1 @ 15"

NOT SHOWN:

FOOTNOTES:

1. 195-1825 FUEL FILTER, PRIMARY DEUTZ TCD3.6L4 2. 195-1826 FUEL FILTER, SECONDARY DEUTZ TCD3.6L4

NOTE:

03

ID0314836

18

AIR FILTER

8 18

9

8

9

12 8

13 16

4

11 4

6

1 19

10 14

15

5

2 6

3

5

17

7

02

ID0259893

19

AIR FILTER REF PART NO. NUMBER

QTY

1 105-117 2 105-1358 3 106-163 4 106-386 5 106-991 6 106-999 7 110-311 8 110-391 9 117-852 10 118-324 11 156-241 12 194-121 13 195-1344 14 195-1706 15 195-1712 16 300-0125 17 300-0128 18 300-0254 19 309-877

2 1 2 3 3 6 1 3 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

WASHER (5/16") T-BOLT CLAMP (3.06" - 3.38") FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20MM) FLG LK SCREW (M10-1.50 X 20MM) WORM CLAMP (1-5/16" TO 3-1/4") WORM CLAMP (4-3/4" TO 5-5/8") INTAKE ELBOW (4.5") T-BOLT CLAMP (3.75" - 4.06") STREET ELBOW (02N-02NF90) AIR CLEANER ASSEMBLY GRADUATED RESTRICTION INDICATOR (20"H2O) HOSE, REDUCER 3.5-2.75 TUBE, 2.75" INTAKE WELDMENT, DOC/AIR FILTER MOUNT SHEET, DOC/FILTER BRACE TUBE, 4.5" DIA INLET SLEEVE MOUNTING BAND (9.330")

REMARKS

PRIMARY ELEMENT-194-147; SECONDARY ELEMENT-194-148

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0259893

20

EXHAUST STACK

4

1 2

3

5

3

2

6 02

ID0259891

21

EXHAUST STACK REF PART NO. NUMBER

QTY

1 2 3 4 5 6

2 U-BOLT CLAMP (3/8-NC X 3") 14 FLG SCREW (M8-1.25 X 20MM, GD8) 14 FLG LOCKNUT (M8-1.25) 1 WELDMENT, EXHAUST STACK 1 WELDMENT, FLEX TUBE 1 EXHAUST STACK SUPPORT WELDMENT

105-1761 106-162 106-386 195-1709 195-1767 301-8074

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0259891

22

STACK GUARD ASSY. 2

1

01

ID0335873

23

STACK GUARD ASSY. REF PART NO. NUMBER

QTY

1 2

1 SHEET, STACK GUARD 2 U-BOLT CLAMP (3/8-NC X 3")

195-1974 105-1761

DESCRIPTION

REMARKS

USED IN 350-1497 KIT USED IN 350-1497 KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0335873

24

EXPANSION TANK

12 9

9

2 11 9 10 7

5

8 8 1 8 9

9

4

6

9

10 3 12

04

11

ID0286171

25

EXPANSION TANK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

REMARKS

DESCRIPTION

300-0200 1 WELDMENT, EXPANSION TANK 111-084 1 RADIATOR CAP (16 PSI) 195-1868 1 SENSOR, COOLANT LEVEL 110-549 1 SIGHT GAUGE (12N) 301-8713 1 REAR TANK MOUNT 150-1938 1 TEE (12S-12H-14Mx1.5) 300-0250 1 SHEET, FRONT TANK MOUNT 106-386 7 FLG LOCKNUT (M8-1.25) 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 155-164 3 S/O COUPLER (04N-05H90) 116-108 59 BULK HOSE (5/16", SOLD PER 1") 110-249 4 WORM CLAMP (1/4" TO 5/8")

NOT SHOWN:

155-195

1

S/O COUPLER (12S-12H45)

BEGINS WITH S/N/:

USE 0NE @ 33" & ONE @ 26"

ENDS WITH S/N:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0286171

26

MUFFLER

RT100 RT120 RT120Q

3

7 8

7

1

5

4 7

6 6

6 2

01

ID0334831

27

MUFFLER

RT100 RT120 RT120Q REF PART NO. NUMBER

QTY

1 195-2021 2 195-1767 3 195-1709 4 301-8074 5 195-1970 6 106-386 7 106-162 8 105-1761

1 MUFFLER, DEUTZ 3.6, RADIAL INLET 1 WELDMENT, FLEX TUBE 1 WELDMENT, EXHAUST STACK 1 EXHAUST STACK SUPPORT WELDMENT 2 DOC MOUNTING BRACKET 14 FLG LOCKNUT (M8-1.25) 14 FLG SCREW (M8-1.25 X 20MM, GD8) 2 U-BOLT CLAMP (3/8-NC X 3")

DESCRIPTION

REMARKS

INCL'S GASKET INCL'S GASKET & CLAMP

NOT SHOWN:

SERVICE PARTS: 1. 195-2017 2. 195-1976 3. 195-2037 4. 195-1975

U-BAND CLAMP MUFFLER INLET, RADIAL GASKET 3.61 MUFFLER OUTLET

FOOTNOTES:

NOTE:

01

ID0334831

28

TRANSMISSION COOLER MOUNTING

7 8

3

1 4 2

7

9 6

01

5

ID0318440

29

TRANSMISSION COOLER MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 195-1718 1 TRANSMISSION OIL COOLER 2 300-0291 1 SHEET, TOC MOUNT 3 301-8179 1 FAN RING 4 106-551 5 CLIP NUT (M8-1.25) 5 107-519 6 SCREW (M8-1.25 X 12MM) 6 107-629 6 WASHER (M8) 7 106-162 21 FLG SCREW (M8-1.25 X 20MM, GD8) 8 106-386 14 FLG LOCKNUT (M8-1.25) 9 300-2795 2 HINGE (3.00 X 17.62)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. 2 PER ASSEMBLY

01

ID0318440

30

RADIATOR/CHARGE AIR MOUNTING

14

13

21 22

19 12 7

10 18

2

23 19

15

11

12 17 4 18

4

7

5 6

22 20

5 6

9 8 6

03

24 15 1

7

4

7

3

15

16

5

ID0318473

31

RADIATOR/CHARGE AIR MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 195-1871 2 ISOLATOR, 1.31OD X 1.25LG H MOUNT 80 2 116-128 2 SHOCK MOUNT 3 300-0270 1 WELDMENT, BOX SHROUD (RT95M) 4 106-162 12 FLG SCREW (M8-1.25 X 20MM, GD8) 5 107-629 6 WASHER (M8) 6 107-519 6 SCREW (M8-1.25 X 12MM) 7 106-386 14 FLG LOCKNUT (M8-1.25) 8 301-8085 1 SHEET, RAD/HOC MOUNT 9 195-1716 1 COOLER, RT95M T4I RAD/HOC 10 300-0249 1 WELDMENT, TOP RADIATOR SUPPORT 11 107-135 3 CLIP NUT (M8-1.25) 12 300-2795 2 HINGE (3.00 X 17.62) 13 195-1717 1 CHARGE AIR COOLER 14 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 15 106-387 6 FLG LOCKNUT (M10-1.50) 16 116-883 2 SOUND INSULATION 17 117-888 3 BULK STRIP (1/2", SOLD PER 1"") 18 117-888 8 BULK STRIP (1/2", SOLD PER 1"") 19 117-888 20 BULK STRIP (1/2", SOLD PER 1"") 20 106-998 2 FLG LK SCREW (M10-1.50 X 70MM) 21 106-997 2 FLG LK SCREW (M10-1.50 X 60MM) 22 105-069 6 WASHER (.406") 23 106-390 2 WASHER (M10) 24 106-164 2 FLG LK SCREW (M10-1.50 X 30MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0318473

32

AIR BARRIERS 7

11

3 1

9

4 10 10 9

9

10

6 9 8

2 7 9

5 8 01

ID0319900

33

AIR BARRIERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

REMARKS

362-1699 1 PANEL, AIR BARRIER TOP 362-1577 1 PANEL, AIR BARRIER BOTTOM 362-1712 1 PANEL, RT120 AIR BARRIER RH 362-1714 1 PANEL, RT120 AIR BARRIER LH 362-1761 1 LOWER AIR BARRIER 115-320 3 GROMMET (1-1/2") 107-135 13 CLIP NUT (M8-1.25) 106-551 4 CLIP NUT (M8-1.25) 106-162 30 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 16 FLG LOCKNUT (M8-1.25) 300-0252 2 SHEET, AIR BARRIER MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0319900

34

RADIATOR PLUMBING

5 4 1

11 10

7 6

15

2 BYPASS FLOW

13

9

3 6

17

20

15

19 12

16

21 11

8 14

19

15

11

22

18

04

ID0319892

35

RADIATOR PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

DESCRIPTION

REMARKS

195-1716 1 COOLER, RT95M T4I RAD/HOC 154-298 1 CONNECTOR (10S-10O90) 150-1833 1 VALVE, BYPASS CHECK (12SF-12SF) 150-3355 1 SPECIAL BRANCH TEE (12S-12H-12H) 155-222 1 REDUCER (16S-12SF) 150-2028 2 S/O COUPLER (12S-12H) 116-636 4 BULK HOSE (3/4", SOLD PER FT) 159-637 1 S/O RUN TEE (16S-16H-12H) 195-1452 4 BULK HOSE (1-3/4 ",SOLD PER 1") 116-636 120 BULK HOSE (3/4", SOLD PER FT) 111-027 8 T-BOLT CLAMP (1.25" - 1.50") 116-636 18 BULK HOSE (3/4", SOLD PER FT) 105-1486 2 T-BOLT CLAMP (2.12" TO 2.44") 116-460 83 BULK HOSE (1", SOLD PER FT) 115-687 203 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 195-1698 1 HOSE, UPPER RADIATOR 195-1803 1 TUBE, RADIATOR RT95M T4i 195-1699 1 HOSE, LOWER RADIATOR 318-890 4 T-BOLT CLAMP (1.75"-2.00") 149-642 1 HYD. OIL FILTER HEAD 154-188 1 S/O COUPLER (16S-16H90) 150-3911 1 HYDRAULIC MANIFOLD (5 PORT)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0319892

36

CHARGE AIR COOLER PLUMBING

7 5 6

3 6 2 6 1

2 4

6

6 5

6 7

02

ID0329868

37

CHARGE AIR COOLER PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 CHARGE AIR COOLER 2 HOSE, 2" STRAIGHT HUMP LONG 1 TUBE, CHARGE AIR OUTLET 1 TUBE, CHARGE AIR INLET 2 HOSE, 2.00 - 1.75 REDUCER 6 T-BOLT CLAMP (2.12" TO 2.44") 2 T-BOLT CLAMP (1.75"-2.00")

195-1717 195-1802 195-1695 195-1694 195-1693 105-1486 318-890

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0329868

38

OIL COOLER PLUMBING

1 5

2

2

7 8

6

4 8

10

2

10 9 8

2 1

9

02

ID0329916

39

OIL COOLER PLUMBING REF PART NO. NUMBER

1 2 4 5 6 7 8 9 10

QTY

DESCRIPTION

REMARKS

195-1718 2 TRANSMISSION OIL COOLER 153-979 4 S/O COUPLER (16S-10H45) 116-044 91 BULK HOSE (5/8", SOLD PER 1") 116-044 39 BULK HOSE (5/8", SOLD PER 1") 116-044 87 BULK HOSE (5/8", SOLD PER 1") 115-733 24 ABRASION SLEEVE(SOLD PER FOOT) 111-011 6 WORM CLAMP (1" TO 1-3/4") 149-790 2 S/O COUPLER(M22-1.5 X 10H90XL) 115-687 207 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0329916

40

ALTERNATOR MOUNT

2

4

3 5

7

1 6

01

ID0322324

41

ALTERNATOR MOUNT REF PART NO. NUMBER

QTY

1 106-206 2 106-387 3 106-396 4 195-1966 5 300-0350 6 300-0351 7 300-0354

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SCREW (M10-1.50 X 90MM) FLG LOCKNUT (M10-1.50) WASHER (M10, HARDENED) ALTERNATOR, 95A DEUTZ WELDMENT, ALTERNATOR MOUNT FRONT WELDMENT, ALTERNATOR MOUNT REAR BAR, SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322324

42

COOLANT LEVEL LOCATION MOD

1

3 2 1

4

01

ID0341201

43

COOLANT LEVEL LOCATION MOD REF PART NO. NUMBER

QTY

1 2 3 4

2 WASHER, 14MM X 20MM CRUSH 1 TEE (12S-12H-14Mx1.5) 1 PLUG, M14-1.5 1 SENSOR, COOLANT LEVEL

105-1729 150-1938 150-2501 195-1868

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

ITEMS 1-3 INCLUDED IN 190-1919 KIT

NOTE:

01

ID0341201

44

NOTES:

ID0134963

45

POWER TRAIN

ID0135064

46

POWERSHIFT TRANSMISSION

26 20

1 2

5 2

FOOTNOTE 5

21 22

4

3

15

17

6 23

7 9

1 1 2

16

FOOTNOTE 3

FOOTNOTE 1

4

8 11

12

7

6 19

10

13

17

18 FOOTNOTE 6

14 FOOTNOTE 5

24

27

08

ID0325027

47

POWERSHIFT TRANSMISSION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

15 SCREW (M10-1.50 X 45MM, SOC) 14 WASHER (M10, HARDENED) 2 SCREW (M12-1.75 X 140MM, SOC) 8 WASHER (M12, HARDENED) 3 SCREW (M10-1.50 X 80MM, SOC) 1 TRANSMISSION, PST2 W/ CONVERTER 8 FLG LK SCREW (M10-1.50 X 30MM) 1 RIGHT REAR TRANSMISSION MOUNT 1 LEFT REAR TRANSMISSION MOUNT 4 WASHER (1/2") 4 SCREW (M14-1.50 X 40MM) 4 SHOCK MOUNT 4 WASHER (5/8") 4 FLG LOCKNUT (5/8-NC) 4 BOLT (5/8-NC X 4-1/2") 4 SCREW (M12-1.75 X 45MM, SOC) 2 S/O COUPLER (16S-10H45) 6 BEVELED WASHER (M8) 6 BOLT (5/16-NC X 3/4") 2 WORM CLAMP (1/2" TO 1-1/4") 2 S/O COUPLER(M22-1.5 X 10H90XL) 1 ABRASION SLEEVE (1.25" X 68") 91 BULK HOSE (5/8", SOLD PER 1") 87 BULK HOSE (5/8", SOLD PER 1") FLEXPLATE ALIGNMENT TOOL 1 GROUND DRIVE TRANSMISSION

106-555 106-396 105-678 106-397 107-502 160-1290 106-383 306-971 306-972 105-071 107-572 116-151 105-416 105-994 105-386 106-707 153-979 107-505 105-090 110-026 149-790 117-691 116-044 116-044 160-1338 166-193

DESCRIPTION

REMARKS

SEE FOOTNOTE 1, 2, & 6

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 5 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT. TORQUE TO 30 FT-LB.

SEE FOOTNOTE 7 INCL'S REF #1, 2, 3, 4, & 5 AND SEE FOOTNOTES 3 & 4

NOT SHOWN:

500-1528 500-2076 500-2077 500-2078 500-2086 111-151 213-293 105-2013

1 SHIFT SOLENOID 4 CLUTCH KIT 1 DISTRIBUTOR SEAL KIT 1 TRANSMISSION GASKET KIT 1 SEAL, REAR MAIN 1 TRANSMISSION DIP STICK 1 TRANSMISSION TEMP SWITCH 1 BOLT (3/8-NF X 1/2"GD 8

SEE FOOTNOTE 6

FOOTNOTES:

1. 160-1290 TRANSMISSION COMES WITH 166-252 DRIVE PLATE & 166-519 TORQUE CONVERTER (1.93 NEEDLE). THE 166-519 CAN BE ORDERED INDIVIDUALLY AS A SERVICE PART. 2. BEVELED WASHER, 107-505, IS USED TO PREVENT CRACKING OF DRIVEPLATE, 166-252.

3. APPLY NEVER SEIZE TO INPUT SHAFT SPLINES. 4. REFER TO "TRANSFER CASE", ID0090462 FOR MORE INFORMATION ON 166-193.

5. REFER TO "OIL COOLER PLUMBING" ID0329916 FOR DESTINATION OF THESE FITTINGS. 6. BOLT PROVIDED WITH TRANSMISSION #160-1290, USE LOCTITE 242. TORQUE TO 30 FT-LB. 7. REQUIRED TO CENTER FLEXPLATE TO TORQUE CONVERTER. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0325027

48

TRANSFER CASE

31

T ON FR

23

10

43 3 28

8 11 4

13

45

26

1

2

1

SEE VIEW 1

7

3

5 6 14

33 31

41

32

39 30

38

35

38

28

38

29

28

27

9

15

40 26

40

11

15

40

37

39

21

42

18 19 20

34 13 16

38

17

22 30

42

12

36

28

39

24 21 4

39 17 30

39 13

19 20 16 18

17

25 44

11 30

VIEW 1

03

ID0090462

49

TRANSFER CASE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

166-193 125-384 2 125-383 1 361-934 1 361-578 4 165-564 1 125-171 1 126-031 1 168-062 1 167-355 1 165-585 1 105-827 4 125-168 1 156-984 3 115-211 3 156-982 2 125-045 2 107-503 2 185-198 2 185-199 2 165-562 2 125-170 2 167-350 1 159-003 1 165-565 1 182-226 1 125-040 2 165-584 1 125-049 4 167-349 1 106-555 15 106-866 2 167-348 1 125-378 1 167-356 1 165-586 1 165-563 1 165-561 1 155-878 4 106-396 18 125-175 3 157-501 1 107-502 3 514-123 1 307-458 1 320-647 1

DESCRIPTION

GROUND DRIVE TRANSMISSION BEARING RACE (1.375") NEEDLE BEARING (1.375") SHIFT YOKE SHIFT PADDLE SHIFT COLLAR (UPPER) NEEDLE BEARING NEEDLE BEARING (1.375") IDLER GEAR SHIFT SHAFT DROP BOX HOUSING FLG LK BOLT (3/8-NC X 1-1/4") ROLLER BEARING SEAL PLUG (O8N,SQ,MAG) O-RING BALL BEARING (1.771") THRUST WASHER (45mm) BEARING BEARING OUTPUT GEAR THRUST WASHER (2.000") OUTPUT SHAFT AIR VENT (02N) SHIFT COLLAR (LOWER) SHIFT YOKE BALL BEARING (1.968") CROWD PINION BALL BEARING (2.165") PINION SHAFT SCREW (M10-1.50 X 45mm, SOC) DOWEL PIN (M10 X 30mm) OUTPUT SHAFT THRUST RACE (2.756") SHIFT SHAFT DROP BOX COVER IDLER GEAR IDLER SLEEVE INTERNAL SEAL (.750") WASHER (M10, HARDENED) SLEEVE BEARING INTERNAL SEAL SCREW (M10-1.50 X 80mm, SOC) PICKUP TUBE (02N-02NF90-2") STOP TRANSFER CASE LIFT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TRANSFER CASE LIFT BRACKET (p/n 320-647) IS REQUIRED TO REMOVE TRANSFER CASE. REMOVE TWO MOUNTING SCREWS, ALIGN, BRACKET WITH MOUNTING HOLES AS SHOWN, AND RE-INSTALL SCREWS. REFER TO RT POWERSHIFT REPAIR GUIDE P/N 055-072 FOR FURTHER INSTRUCTIONS.

NOTE:

03

ID0090462

50

FRONT DIFFERENTIAL

4 11

3

7

6 FOOTNOTE 1

6

2 1

13

8

10

5 9

11 2

7 4 12

8 3 5

02

ID0325047

51

FRONT DIFFERENTIAL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 STERRABLE AXLE (26.22) 16 LUG NUT (M20-1.50) 4 SPACER PLATE 4 SCREW (M24-3.00 X 200MM, 10.9) 4 FLG NUT (M24-3.00, 10.9) 2 CONN (04O-08S) SHORT 8 FLG NUT (M20-2.50, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 1 AXLE MOUNT, CLOSED 1 AXLE MOUNT, OPEN 2 ZERK (1/4-NF, STR) 1 OUTSIDE BUSHING (4.928" ID, 5.500" OD) 1 INSIDE BUSHING (4.928" ID, 5.500" OD)

160-455 499-521 301-8177 107-124 106-489 152-146 106-356 106-831 301-4121 301-4122 115-003 178-1003 178-1004

DESCRIPTION

REMARKS

USE LOCTITE 609 OR EQUIVALENT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE TWO CONNECTORS, 152-146, GO TO THE STEERING VALVE, REFER TO "POWER STEERING VALVE" ID0325837.

NOTE:

02

ID0325047

52

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410

6 16 5 7

18

11

10 2

13 4 1 7 5 6

5 16

12 15

6

8 14

17

9 3

12

ID0068610

53

TILT FRAME DIFFERENTIAL MOUNT

RT90/RT95/RT115 BEGINS WITH S/N CMWRT95MLB0000374 CMW 15T3CB0000220, CMW15QPB0000161, CMWRT95HVB0000410 REF PART NO. NUMBER

QTY

1. 160-456

-

RIGID PLANETARY AXLE (28.22)

160-455

-

STEERABLE AXLE (26.22)

2. 301-4122

1

AXLE MOUNT, OPEN

3. 301-4121

1

AXLE MOUNT, CLOSED

4. 178-1004

1

INSIDE BUSHING (4.928" ID, 5.500" OD)

5. 106-398

14

WASHER (M16, HARDENED)

6. 106-545

14

LOCKNUT (M16-2.0, PRV TRQ, 10.9)

7. 106-616

8

SCREW (M16-2.00 X 55mm, 10.9)

8. 307-303

2

CLAMP PLATE

9. 106-489

4

FLG NUT (M24-3.00, 10.9)

10. 106-625

4

WASHER (M24)

11. 107-089

4

SCREW (M24-3.00 X 260mm, 10.9)

SEE FOOTNOTE 2

12. 301-1942

2

TILT CYLINDER MOUNT

SEE FOOTNOTE 1

13. 301-1940

2

TILT CYLINDER AXLE MOUNT

SEE FOOTNOTE 1

14. 106-666

4

SCREW (M16-2.00 X 65mm, 10.9)

15. 106-340

2

SCREW (M16-2.00 X 50mm)

16. 115-003

2

ZERK (1/4-NF, STR)

17. 178-1003

1

OUTSIDE BUSHING (4.928" ID, 5.500" OD)

18. 301-1944

2

RIGHT QUAD TILT CYLINDER AXLE MOUNT

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART KIT

NOT SHOWN:

500-1221

DIFFERENTIAL KIT

FOOTNOTES:

1. OLDER UNITS USED TILT MOUNTS 306-891 AND 306-893. IF REPLACING ONE OF THESE COMPONENTS ALL 4 PARTS MUST BE REPLACED BY 301-1940 AND 301-1942.

2. USE LOCTITE 609

NOTE:

12

ID0068610

54

TILT FRAME DIFFERENTIAL MOUNT

11

10

4 14 18

16 5

12 13

9

14 18

17

2

1

4 10 7

8

18

9

14 12

6

17

3 13

15

01

ID0331642

55

TILT FRAME DIFFERENTIAL MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 RIGID PLANETARY AXLE (28.22) 1 AXLE MOUNT, CLOSED 1 AXLE MOUNT, OPEN 2 TILT CYLINDER MOUNT 2 TILT CYLINDER AXLE MOUNT 2 CLAMP PLATE 1 OUTSIDE BUSHING (4.928" ID, 5.500" OD) 1 INSIDE BUSHING (4.928" ID, 5.500" OD) 2 ZERK (1/4-NF, STR) 2 SCREW (M16-2.00 X 50MM) 4 SCREW (M24-3.00 X 260MM, 10.9) 4 SCREW (M16-2.00 X 65MM, 10.9) 8 FLG SCREW (M20-2.50X60MM,10.9) 6 WASHER (M16, HARDENED) 4 FLG NUT (M24-3.00, 10.9) 4 WASHER (M24) 8 FLG NUT (M20-2.50, 10.9) 5 LOCKNUT (M16-2.0,PRV TRQ,10.9)

160-456 301-4121 301-4122 301-1942 301-1940 307-303 178-1003 178-1004 115-003 106-340 107-089 106-666 106-831 106-398 106-489 106-625 106-356 106-545

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331642

56

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID

4

1

5

6 2 3 3

03

ID0113897

57

AXLE

BEVEL GEAR/PINION SET STEERABLE/RIGID REF PART NO. NUMBER

QTY

1.

2.

499-478 499-487

1 1

3.

4.

5.

6.

499-479 499-480 499-481 499-482

2 1 1 1

DESCRIPTION

REMARKS

BEVEL GEAR SET Z12/32 SHIM KIT SHIM 2.50mm SHIM 2.60mm SHIM 2.70mm SHIM 2.80mm SHIM 2.90mm SHIM 3.00mm SHIM 3.10mm SHIM 3.20mm SHIM 3.30mm SHIM 3.40mm BEARING OIL SEAL RING O-RING FLANGE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113897

58

AXLE

DOUBLE JOINT STEERABLE

1

4

05

3

2

ID0075620

59

AXLE

DOUBLE JOINT STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-495 2 DOUBLE JOINT 2. 500-1266 2 THRUST WASHER 3. 500-1267 2 WASHER 4. 500-1268 2 SNAP RING

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0075620

60

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE

9 8 6 1 7

2

10

3

4

11

5 1

04

2

ID0113890

61

AXLE

SWIVEL HOUSING & STEERING CYL. STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 115-065 4 ZERK, METRIC (M6 X 1) 2. 106-472 12 SCREW (M14-2.00 X 35mm) 3. 499-473 2 KING PIN 4. 499-474 2 NUT (M20-1.5) 5. 499-475 2 KING PIN 6. 499-476 2 STEERING ARM ASS'Y 7. 107-344 4 LK SCREW (M12-1.75 X 45mm) 8. 157-747 2 OIL SEAL 9. 178-172 2 BUSHING 10. 107-345 4 SCREW (M16-2.00 X 100mm) 11. 499-477 1 OIL SEAL KIT (CYL)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113890

62

AXLE

AXLE HOUSING STEERABLE

14 1

15

2

3

13 4 5 6 7

9 11

03

12

8

10

ID0158512

63

AXLE

AXLE HOUSING STEERABLE

REF PART NO. NUMBER QTY DESCRIPTION 1. 514-345 2 PLUG (M22-1.50, SOC) 2. 499-461 1 THRUST WASHER 3. 499-462 1 BUSHING 4. 499-463 2 BELLEVILLE WASHER 5. 499-464 1 SPACER 6. 499-465 2 BUSHING 7. 499-466 2 BUSHING 8. 499-467 2 OIL SEAL RING 500-1135 2 OIL SEAL 9. 499-468 2 SPHERICAL BEARING 10. 499-469 2 BELLEVILLE WASHER 11. 499-470 1 BUSHING 12. 499-471 1 THRUST WASHER 13. 499-472 1 PIN LOCKING WASHER 14. 500-1697 1 LH BUSH (SPACER) 15. 500-1698 2 SCREW (M4-.7 X 10mm, 10.9)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0158512

64

AXLE

DIFF LOCK STEERABLE/RIGID

1

7 3 5

2 4 5

6

6

4

03

ID0113895

65

AXLE

DIFF LOCK STEERABLE/RIGID REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 499-488 1 O-RING 2. 499-489 1 PISTON 3. 499-490 1 O-RING 4. 499-491 2 SNAP RING (D12) 5. 499-492 2 SPACER 6. 499-493 2 SPRING 7. 499-494 1 FORK

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113895

66

AXLE

DIFFERENTIAL RIGID

3 8 2 4

7 7 6 3

5 1 7

7

4

04

ID0114003

67

AXLE

DIFFERENTIAL RIGID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

499-513 1 107-346 12 107-348 2 501-893 2 499-484 2 499-485 1 499-486 4 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114003

68

AXLE

DIFFERENTIAL STEERABLE

3 8 2 4

7 7 6 3

5 1 7

7

4

03

ID0113896

69

AXLE

DIFFERENTIAL STEERABLE REF PART NO. NUMBER

QTY

1. 499-483 1 2. 107-346 12 3. 107-348 2 4. 501-893 2 5. 499-484 2 6. 499-485 1 7. 499-486 4 8. 500-2006 1

DESCRIPTION

DIFFERENTIAL KIT LK SCREW (M10-1.50 X 75mm) SCREW (M6-1.00 X 10mm) RING NUT BEARING SLEEVE PIN BEARING

REMARKS

USED ON ALL MODELS. SIZE: 90X50X21.75mm

REPLACES ONE 499-484 ON NEWER MODELS. SIZE: 90X55X23mm

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113896

70

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE

1 2

4 3 14 5

9

13 11 12 10 6 8 7

07

ID0042270

71

AXLE-WHEEL HUB/REDUCTION GEAR STEERABLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 499-497 2 SEAL RING 499-940 SEAL KIT 499-948 OIL SEAL 2. 499-498 4 BEARING 3. 499-499 8 STUD 4. 157-224 2 O-RING 5. 499-501 2 RING 6. 114-036 2 PLUG, PLANETARY CARRIER 7. 107-349 4 SCREW (M8-1.25 X 20mm) 8. 499-502 2 PLANETARY CARRIER ASS'Y 9. 499-503 2 CROWN GEAR 10. 499-504 1 PLANET GEAR KIT 11. 499-505 12 CENTERING BUSHING 12. 499-506 12 BOLT (M12 X 45) 13. 499-507 2 WHEEL CARRIER 14. 499-521 8 LUG NUT (M20-1.50)

REMARKS

EARLY STYLE 176mm OD CURRENT PRODUCTION 180mm OD CURRENT PRODUCTION QTY PER WHEEL ASS'Y

4 KITS PER WHEEL ASSEMBLY

QTY PER WHEEL ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042270

72

73

74

75

76

AXLE-REDUCTION GEARS RIGID

4 1 3 2

03

ID0122671

77

AXLE-REDUCTION GEARS RIGID REF PART NO. NUMBER 1. 114-036

QTY DESCRIPTION 2 PLUG, PLANETARY CARRIER

2.

107-349

4

3.

499-502

2

PLANETARY CARRIER ASS'Y

4.

499-504

1

PLANET GEAR KIT

REMARKS

SCREW (M8-1.25 X 20mm) 4 KITS PER WHEEL ASSEMBLY

NOT SHOWN:

499-517 2 SPLINE SHAFT Z-12 499-518 2 COUPLING 499-519 2 SNAPRING (D33) 499-520 2 HALF SHAFT FOOTNOTES:

NOTE:

03

ID0122671

78

POWERSHIFT DRIVE LINE

10 6

9

7

8

7

4 3 6

1 5

12

11 13

7

2

14 9 6

7 10

01

ID0318749

79

POWERSHIFT DRIVE LINE REF PART NO. NUMBER

QTY

1 306-970 2 160-516 3 105-793 4 106-621 5 105-894 6 182-173 7 182-145 8 166-231 9 105-119 10 105-120 11 182-140 12 115-003 13 182-146 14 160-1025

1 DRIVELINE FLANGE 1 BRAKE DISC 4 WASHER (M10) 4 SCREW (M10-1.50 X 45MM, 10.9) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 3 FLANGE YOKE, 1410 4 JOURNAL AND BEARING ASSEMBLY 1 REAR DRIVE LINE 8 BOLT (7/16-NF X 1-1/2") 8 NUT (7/16-NF) 1 YOKE 4 ZERK (1/4-NF, STR) 1 U-BOLT KIT 1 WELDMENT, DRIVELINE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0318749

80

TIRE & WHEEL

38 X 18.00-20 E16TL

1

2

5 4 3

01

ID0222826

81

TIRE & WHEEL

38 X 18.00-20 E16TL REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

205-1126 4 205-1125 4 205-473 4 205-168 4 205-165 4 499-521 -

DESCRIPTION

T/W (38 X 18.00-20 16PLY) TIRE (38 X 18.00-20.0, E16TL) WHEEL (20.0 X 14 WD W/8) HP VALVE STEM (.625") VALVE CAP (.305"-32) LUG NUT (M20-1.50)

REMARKS

INCL. REF. #'S 1, 2, 3 16 PLY INCL. REF #4

NOT SHOWN:

FOOTNOTES:

NOTE:

REPLACES 205-456

01

ID0222826

82

SERVICE BRAKE BRAKE DISC RT100

2 3 6 11

8

7

9

5

4 1 10 3 4

01

ID0325087

83

SERVICE BRAKE BRAKE DISC RT100 REF PART NO. NUMBER

QTY

1 320-260 2 312-768 3 105-248 4 107-498 5 160-773 6 160-534 7 160-516 8 306-970 9 105-793 10 106-621 11 105-894

1 LEFT BRAKE BRACKET 1 RIGHT BRAKE BRACKET 4 SCREW (M12-1.75 X 25MM, SOC) 4 SHLD BLT(M16 X 120MM,M12-1.75) 1 BRAKE CALIPER 1 BRAKE CALIPER 1 BRAKE DISC 1 DRIVELINE FLANGE 4 WASHER (M10) 4 SCREW (M10-1.50 X 45MM, 10.9) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0325087

84

BRAKE CALIPER

RT70/RT75/RT90/RT95/RT100/RT120 SERVICE

2 3 4 2

7 3 4

5

1

6

03

ID0036801

85

BRAKE CALIPER

RT70/RT75/RT90/RT95/RT100/RT120 SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

160-534 160-665 3 505-080 2 505-081 2 505-082 2 505-083 1 502-168 2 N.A. 1

DESCRIPTION

REMARKS

BRAKE CALIPER BRAKE BLEEDER VALVE CALIPER PISTON DUST BOOT SQUARE RING (223 D70) BRAKE PAD (PAIR) INSULATOR CALIPER BODY

INCL REF NO.'S 1 THRU 7

PAIR

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0036801

86

MASTER CYLINDER BRAKE PEDAL RT100

5

2 1 3 8

7

4

6

5

16 9 11 10

18

15

12 13 14 17 19

22 20 21

01

ID0324995

87

MASTER CYLINDER BRAKE PEDAL RT100 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 BRAKE PEDAL 1 PIN (1.000" X 3.900") 1 MACH. BUSHING (1", 14GA.) 1 BRONZE BUSHING (1.00 x 1.25 x 1.50) 2 EXTERNAL RETAINING RING (1.0) 1 ROD END (3/8-NF, FM) 1 WASHER (.406) 1 'LK BOLT (3/8-NC X 1-1/2", NLK) 1 NUT (3/8 NC) HEX 1 COTTER PIN (.187 X .750) 1 EXTENSION SPRING (.500 X .625 X 2.00) 1 NUT (3/8-NF) 1 MASTER CYLINDER ROD 1 DUST COVER 1 MASTER CYLINDER 3 FLG LK SCREW (M10-1.50 X 30MM) 3 FLG NUT (M10-1.50) 1 BRAKE CUTOUT SWITCH 1 BANJO CONNECTOR (08-05T-04SF) 1 BRAKE HOSE (3/16T X 19") 1 FLARE FITTING (03TM-04TFM) 1 BRAKE CALIPER

301-8113 178-383 110-078 125-407 115-484 110-102 106-415 107-242 105-053 105-504 115-613 105-093 361-887 115-329 151-216 107-002 106-266 214-914 157-293 149-861 156-282 160-534

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0324995

88

PARKING BRAKE

5

8

9

10

2

7

6

11 12 14 4

3

1 3

16 5 15

3 14

03

13

ID0320397

89

PARKING BRAKE REF PART NO. NUMBER

QTY

1 309-383 2 160-744 3 106-386 4 106-162 5 106-991 6 110-469 7 309-413 8 105-680 9 309-412 10 215-1905 11 106-715 12 106-328 13 105-508 14 194-184 15 110-150 16 110-373

1 PARK BRAKE BRACKET 1 PARKING BRAKE LEVER 11 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 5 FLG LK SCREW (M8-1.25 X 20MM) 1 GRIP (7/8", ORANGE) 1 ACTUATOR BRACKET 2 NUT (M4, W/LK WSHR) 1 SWITCH BRACKET 1 PLUNGER SWITCH 2 SCREW (M4-0.70 X 12MM, SOC) 2 SCREW (M8-1.25 X 40MM) 1 COTTER PIN (3/32" X 1") 1 BRAKE CABLE 1 CLEVIS PIN (5/16" X 1") 1 BOLT-ON CLAMP (13/16")

DESCRIPTION

REMARKS

MOUNTS TO 160-744 USING PIN THAT IS PART OF THE LEVER

SEE NOT SHOWN, MOUNT TO 160-744 USING PIN THAT IS PART OF LEVER

NOT SHOWN:

USE BRAKE CABLE 194-183 FOR RT100

FOOTNOTES:

NOTE:

03

ID0320397

90

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420

10 17

2 9 11 14 16

8

13

15

1 12

3 16 4

7

5

SEE FOOTNOTE 1

6 07

ID0151700

91

BRAKE KIT

RT70/75M, RT90/95M BEGINS WITH S/N: CMWRT95MEC0000394; ENDS WITH S/N: CMWRT95M__0000420 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

190-1097 160-1033 300-1958 160-1036 160-1041 105-162 105-022 107-980 105-894 156-282 149-862 106-797 105-678 300-1960 300-1959 106-725 106-396 500-3089

QTY

1 1 1 1 1 2 4 4 1 1 2 2 2 1 2 6 1

DESCRIPTION

REMARKS

HEAVY DUTY BRAKE KIT BRAKE CALIPER RIGHT BRAKE BRACKET BRAKE DISC MECHANICAL CALIPER SPACER BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 4") SCREW (M10-1.50 X 50MM, 10.9) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLARE FITTING (03TM-04TFM) BRAKE HOSE (3/16T X 34") SCREW (M12-1.75 X 35MM, SOC) SCREW (M12-1.75 X 140MM, SOC) SPACER RIGHT BRAKE BRACKET SCREW (M10-1.50 X 65MM, SOC) WASHER (M10, HARDENED) BRAKE PAD (PAIR)

INCLUDES REF NO.'S 1-16 INCL REF NO. 17, TORQUE MOUNTING BOLTS TO 180- 200 FT - LBS.

SHOULDER BOLT, 12 POINT, 5/8"

USED ON 160-1033 BRAKE CALIPER

SEE FOOTNOTE 1

USE SILICON SEALER SUPPLIED WITH 160-1033 CALIPER

NOT SHOWN:

500-2480

FOOTNOTES:

1. INSTALL ITEM #4 BETWEEN PARK BRAKE (160-733) CALIPER HALVES. RE-ASSEMBLE USING LONGER BOLTS, ITEMS #5 & #6 (2X) RE-USE STEEL FLAT WASHERS ON CALIPER. TORQUE BOLTS TO 30 - 35 FT/LBS.

NOTE:

07

ID0151700

92

NOTES:

ID0134963

93

FRAME COMPONENTS

ID0135068

94

NOSE WEIGHTS 7

3

5 1

2 4

6

2

03

ID0310903

95

NOSE WEIGHTS REF PART NO. NUMBER

QTY

1 106-399 2 106-486 3 106-663 4 106-665 5 301-6544 6 301-6545 7 302-1858

6 WASHER (M20, HARDENED) 6 FLG SCREW(M20-2.50X 90MM,10.9) 3 SCREW (M20-2.50 X 110MM, 10.9) 3 LOCKNUT (M20-2.50, 10.9) 1 SIDE COUNTERWEIGHT 1 SIDE COUNTERWEIGHT 1 CASTING, PAINTED CENTER NOSE WEIGHT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0310903

96

ENGINE ENCLOSURE MOUNTING

BEGINS WITH S/N: CMWRT________________ RT100 T4i, RT120T4i, RT120Q TRi

7

9 10

2 6

5

14

13 12 28

15

21

11

19

9 11 16

8

29 11

1

28

20

18

27 10

23

16 4 15

28

29 22 27

34 33 17

36 35

28

8 7 37 36

01

26 37

25

ID0364912

97

ENGINE ENCLOSURE MOUNTING

BEGINS WITH S/N: CMWRT________________ RT100 T4i, RT120T4i, RT120Q TRi REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-0342 1 WELDMENT, FIREWALL 2 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 4 300-0180 1 SHEET, PRE-FILTER MOUNT 5 106-628 2 SCREW (M10-1.50 X 60MM) 6 105-1303 2 WASHER (.406 X 1.312 X .120) 7 106-497 4 FLG SCREW (M10-1.50 X 35MM) 8 106-386 10 FLG LOCKNUT (M8-1.25) 9 300-0238 2 BAR, SPACER 10 106-266 6 FLG NUT (M10-1.50) 11 106-162 10 FLG SCREW (M8-1.25 X 20MM, GD8) 12 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 13 105-1596 6 WASHER (#10 FENDER) 14 107-936 6 WASHER (1/4"ID X 1"OD) 15 106-469 8 FLG SCREW (M12-1.75 X 30MM) 16 106-709 8 FLG LK NUT (M12-1.75) 17 301-4643 1 WELDMENT, UPRIGHT POST RH 18 301-4632 1 WELDMENT, UPRIGHT POST LH 19 301-4631 1 WELDMENT, GRILLE MOUNT LH 20 301-4644 1 WELDMENT, GRILLE MOUNT RH 21 301-4633 1 WELDMENT, SIDE PANEL LH 22 301-4645 1 WELDMENT, SIDE PANEL RH 23 301-6613 1 FRONT HOOD SUPPORT 25 301-6616 1 FRONT HOOD SUPPORT MOUNT RH 26 301-6615 1 FRONT HOOD SUPPORT MOUNT LH 27 110-737 2 PULL PIN (5/16" X 2") 28 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 29 106-387 4 FLG LOCKNUT (M10-1.50) 33 105-996 2 SCREW (M10-1.50 X 45MM) 34 105-793 2 WASHER (M10) 35 106-328 4 SCREW (M8-1.25 X 40MM) 36 106-877 4 SCREW (M16-2.00 X 25MM) 37 106-355 4 FLG NUT (M16-2.00, 10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0364912

98

ENGINE ENCLOSURE MOUNTING

RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT____________; ENDS WITH S/N: CMWRT__________

8

2

3

9

11 10

7 6 5

14

9

13

12 28

15

21

11

19 8

8 3 11 16

8

1

11 16

18

28

20

27 10

23

8

4 15

29

28

29 22 27

34 33 24

17

36

35 28 8

7

26 37

37 36

02

25

ID0331307

99

ENGINE ENCLOSURE MOUNTING

RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT____________; ENDS WITH S/N: CMWRT__________ REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-0342 1 WELDMENT, FIREWALL 2 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 3 300-0253 2 SHEET, SIDE PANEL REAR SEAT 4 300-0180 1 SHEET, PRE-FILTER MOUNT 5 106-628 2 SCREW (M10-1.50 X 60MM) 6 105-1303 2 WASHER (.406 X 1.312 X .120) 7 106-497 4 FLG SCREW (M10-1.50 X 35MM) 8 106-386 18 FLG LOCKNUT (M8-1.25) 9 300-0238 2 BAR, SPACER 10 106-266 6 FLG NUT (M10-1.50) 11 106-162 14 FLG SCREW (M8-1.25 X 20MM, GD8) 12 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 13 105-1596 6 WASHER (#10 FENDER) 14 107-936 6 WASHER (1/4"ID X 1"OD) 15 106-469 8 FLG SCREW (M12-1.75 X 30MM) 16 106-709 8 FLG LK NUT (M12-1.75) 17 301-4643 1 WELDMENT, UPRIGHT POST RH 18 301-4632 1 WELDMENT, UPRIGHT POST LH 19 301-4631 1 WELDMENT, GRILLE MOUNT LH 20 301-4644 1 WELDMENT, GRILLE MOUNT RH 21 301-4633 1 WELDMENT, SIDE PANEL LH 22 301-4645 1 WELDMENT, SIDE PANEL RH 23 300-0239 1 WELDMENT, FRONT HOOD SUPPORT 24 118-416 2 CLAMP 25 300-0290 1 SHEET, FRONT HOOD SUPPORT MOUNT BASE RH 26 300-0302 1 WELDMENT, FRONT HOOD SUPP MOUNT BASE LH 27 110-737 2 PULL PIN (5/16" X 2") 28 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 29 106-387 4 FLG LOCKNUT (M10-1.50) 33 105-996 2 SCREW (M10-1.50 X 45MM) 34 105-793 2 WASHER (M10) 35 107-194 4 FLG SCREW (M8-1.25 X 50MM) 36 106-877 4 SCREW (M16-2.00 X 25MM) 37 106-355 4 FLG NUT (M16-2.00, 10.9)

REMARKS

IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353 IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353 IF GRILL (362-1646) NEEDS REPLACED ORDER KIT #190-2353

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0331307

100

ENGINE ENCLOSURE MOUNTING ENDS WITH S/N_______

8

1

2

9

5

10

7

6 3 5 8

3

35

11 12 22

4

35

11

21 23

18 10

4

11 14

4

10

11 20 10

11

11

10

11

16 25

15 10 13

15 22

14

23

24

10

11 21

12 6

31

19 11 20

32

26

30

29

10 25

24

28 10

17

27

33

6 34

02

ID0312846

101

ENGINE ENCLOSURE MOUNTING ENDS WITH S/N_______ REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-0342 1 WELDMENT, FIREWALL 2 362-1718 1 INSULATION, RT120/Q/100 FIREWALL 3 107-936 6 WASHER (1/4"ID X 1"OD) 4 105-1542 6 POP RIVET (3/16" X 1.608", ALUM) 5 105-1303 2 WASHER (.406 X 1.312 X .120) 6 106-497 6 FLG SCREW (M10-1.50 X 35MM) 7 300-0253 2 SHEET, SIDE PANEL REAR SEAT 8 106-628 2 SCREW (M10-1.50 X 60MM) 9 300-0238 2 BAR, SPACER 10 106-386 26 FLG LOCKNUT (M8-1.25) 11 106-162 22 FLG SCREW (M8-1.25 X 20MM, GD8) 12 106-266 6 FLG NUT (M10-1.50) 13 300-0180 1 SHEET, PRE-FILTER MOUNT 14 106-469 8 FLG SCREW (M12-1.75 X 30MM) 15 106-709 8 FLG LK NUT (M12-1.75) 16 300-0258 1 WELDMENT, UPRIGHT POST LH 17 300-0267 1 WELDMENT, UPRIGHT POST RH 18 300-0262 1 WELDMENT, GRILLE MOUNT LH 19 300-0269 1 WELDMENT, GRILLE MOUNT RH 20 300-0308 2 WELDMENT, SIDE PANEL FRONT ADJ PAD 21 300-0266 2 SHEET, SIDE PANEL FRONT LOCATING BASE 22 105-279 2 CARRIAGE BOLT (1/2-NCX3.00") 23 105-021 4 NUT(1/2-NC) 24 300-0255 2 WELDMENT, UPRIGHT BASE 25 110-737 4 PULL PIN (5/16" X 2") 26 300-0239 1 WELDMENT, FRONT HOOD SUPPORT 27 300-0302 1 WELDMENT, FRONT HOOD SUPP MOUNT BASE LH 28 300-0290 1 SHEET, FRONT HOOD SUPPORT MOUNT BASE RH 29 118-416 2 CLAMP 30 105-996 2 SCREW (M10-1.50 X 45MM) 31 105-793 2 WASHER (M10) 32 107-194 4 FLG SCREW (M8-1.25 X 50MM) 33 106-355 4 FLG NUT (M16-2.00, 10.9) 34 106-877 4 SCREW (M16-2.00 X 25MM) 35 105-1596 6 WASHER (#10 FENDER)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0312846

102

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT__________

1

6

7 8

11 5

11 15

9 16 12

10 2

13 14

21

13 12 19

3

21

4

17 02

15

20 18 20

ID0364880

103

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi BEGINS WITH S/N: CMWRT__________ REF PART NO. NUMBER

QTY

1 362-1643 2 362-1644 3 362-1645 4 301-6607 5 108-156 6 105-798 7 362-1658 8 107-193 9 107-096 10 106-385 11 301-6635 12 195-418 13 105-184 14 105-284 15 106-386 16 106-162 17 107-687 18 301-6605 19 107-135 20 105-1639 21 105-2205

1 ASSY, MIDHOOD 1 ASSY, LH SIDE PANEL 1 ASSY, RH SIDE PANEL 1 ASSY, GRILLE 2 WASHER (5/16") 2 FLG SCREW (M8-1.25 X 25MM, BX) 1 PANEL, MIDHOOD CAP 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 LOCKNUT (M8-1.25, NLK) 2 FLG LOCKNUT (M6-1.00) 2 SHEET, SIDE PANEL REAR SEAT 8 LOCK WASHER (#10) 8 SCREW (#10-24 X.75", SLF-TAP) 8 WASHER (3/16") 8 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 2 CLIP NUT M8-1.25, LONG, WIDE 2 SHEET, GRILLE FRONT HANGER 4 CLIP NUT (M8-1.25) 6 FLG BOLT (M8 - 1.25 X 25MM) 4 FLEX DRAW LATCH (MEDIUM)

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5-11 INCLUDES REF NO.'S 12-18 INCLUDES REF NO.'S 12-18 INCLUDES REF NO.'S 14, 17 & 19-22 USE 144"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0364880

104

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi ENDS WITH S/N CMWRT__________

1

3 2

02

4

ID0294066

105

ENGINE ENCLOSURE PANELS RT100 T4i, RT120T4i, RT120Q TRi ENDS WITH S/N CMWRT__________ REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

362-1643 362-1644 362-1645 362-1646

DESCRIPTION

ASSY, MIDHOOD ASSY, LH SIDE PANEL ASSY, RH SIDE PANEL ASSY, GRILLE

REMARKS

FOR REPLACEMENT ORDER KIT #190-2353

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0294066

106

RIGHT FENDER

REAR STEER FRAME TILT 15

16 14

12 16

5

11 8

13

9

17 NO OPTIONS 1 7

8

3 5 2

5 4

6

8

8 7

9

7

10

5 4

8 7

02

ID0318551

107

RIGHT FENDER REF PART NO. NUMBER

QTY

1 362-1812 2 313-225 3 308-897 4 309-434 5 107-135 6 106-162 7 106-163 8 107-629 9 107-778 10 106-386 11 117-360 12 309-816 13 165-817 14 110-854 15 217-762 16 217-764 17 362-823

1 RIGHT FENDER 1 RIGHT HAND FENDER 1 PANEL 4 TAB 12 CLIP NUT (M8-1.25) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 11 FLG SCREW (M8-1.25 X 30MM) 13 WASHER (M8) 8 SCREW (M8-1.25 X 30MM,BUT SOC) 1 FLG LOCKNUT (M8-1.25) 1 GRAB HANDLE 1 STRAP 3 SWITCH GASKET 3 SWITCH ACTUATOR GUARD 1 ROCKER SWITCH (SPDT) 2 ROCKER SWITCH (SPDT) 3 COVER

DESCRIPTION

REMARKS

REAR STEER FRAME TILT, USE ONE WITH REAR STEER USED WITH NO OPTIONS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0318551

108

LEFT FENDER RT100

5

4

8

3

7 6

8

13 10

2

9

1

8

7 6

7

13 8 10 7

6

10 10 8 11 12

8 7

9

10

01

ID0326201

109

LEFT FENDER RT100

REF PART NO. NUMBER

QTY

1 313-226 2 308-897 3 362-1808 4 117-360 5 309-816 6 107-778 7 107-629 8 107-135 9 309-434 10 106-163 11 306-795 12 106-162 13 107-801

1 LEFT OUTSIDE FENDER 1 PANEL 1 LEFT FENDER 1 GRAB HANDLE 1 STRAP 8 SCREW (M8-1.25 X 30MM,BUT SOC) 11 WASHER (M8) 12 CLIP NUT (M8-1.25) 2 TAB 11 FLG SCREW (M8-1.25 X 30MM) 1 TAB 1 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (M6)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0326201

110

REAR STEER RELAYS

4

2 5

1

6

7

3

02

ID0318574

111

REAR STEER RELAYS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 RELAY MOUNT BRACKET 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 2 MICRO RELAY (SPDT) 2 BOLT (#10-24 X 3/4", PLPS) 2 WASHER (.191") 2 LOCKNUT (#10-24)

301-5314 106-724 106-387 217-710 106-049 106-205 106-048

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0318574

112

REAR STEER

1

3 1

1

1

02

2

ID0321124

113

REAR STEER REF PART NO. NUMBER

QTY

1 350-1477 2 301-5954 3 301-1944

1 STEERING SENSOR ASSY. 1 RS CENTER PLATE 1 RIGHT QUAD TILT CYLINDER AXLE MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE 300-0348 W/ NO TILT

NOT SHOWN:

FOOTNOTES:

1. REFER TO "STEERING SENSOR" ID0237742 FOR MORE DETAIL OF THIS PART.

NOTE:

02

ID0321124

114

STEERING CONSOLE FRAME

12 25 7

11 28

19

10 16 29 30 27

4

14 24

8 18 18

22

3

5

2

13

26

23

17

20 21

6 15 1

9 6 6

02

ID0321208

115

STEERING CONSOLE FRAME REF PART NO. NUMBER

QTY

1 301-2867 2 301-2868 3 306-603 4 220-2075 5 107-095 6 106-386 7 106-049 8 106-055 9 300-0310 10 160-428 11 105-361 12 110-730 13 107-864 14 215-243 15 362-1574 16 362-1685 17 306-433 18 106-407 19 300-0324 20 300-0314 21 106-850 22 106-155 23 105-662 24 106-425 25 106-200 26 105-117 27 111-112 28 105-1639 29 106-389 30 106-561

1 PEDISTAL 1 TOP 1 AUDIO ALARM 1 48 PIN CONTROLLER 4 FLG SCREW (M8-1.25 X 16MM) 9 FLG LOCKNUT (M8-1.25) 4 BOLT (#10-24 X 3/4", PLPS) 4 #10-24 NC NUTSERT 1 SHEET, CONSOLE HARNESS MOUNTING BANK 1 STEERING WHEEL 1 JAM NUT (13/16-NF) 1 STEERING WHEEL CAP 4 BOLT (3/8-NC X 1.00", BUT SOC) 1 F-N-R SHIFTER 1 CONSOLE INSULATION 1 VISOR ASSEMBLY 1 STEERING COLUMN 8 BOLT (#10-32 X 1/2", SOC SS) 1 WELDMENT, VISOR BACKER 1 SHEET, DIAGNOSTIC CONNECTOR MOUNT 4 LOCKNUT (M5-0.80) 3 SCREW (#4-40 X 5/8", PAN) 3 NUT (#4-40) 2 SCREW (M5-0.80 X 40MM) 2 FLG LK SCREW (M8-1.25 X 45MM) 2 WASHER (5/16") 3 PLUG (1.00) 3 FLG BOLT (M8 - 1.25 X 25MM) 3 WASHER (M8) 3 LOCKNUT (M8-1.25,PRV TRQ,10.9)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0321208

116

STEERING CONSOLE DASH 11 12

4

5 17

2

17 6

3 8

1

16

13

14 10 5

3

3

15

7 10

5

04

3

9

10 5

ID0321267

117

STEERING CONSOLE DASH REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

306-607 1 HORN BUTTON 306-608 2 BUTTON COVER 107-871 14 WELLNUT (M6-1.00 X 20.35MM LG) 107-801 4 WASHER (M6) 106-640 18 SCREW (M6-1.00 X 20MM,BUT SOC) 110-854 1 SWITCH ACTUATOR GUARD 110-560 2 POP RIVET (3/16" X 1/2", ALUM) 301-2307 2 ACCESS PANEL 362-1716 1 PANEL, TILT STEERING DOOR 107-744 14 WASHER (M6) 220-2704 1 PV485 DISPLAY 362-1710 1 PANEL, CONSOLE DISPLAY 362-1791 1 CONSOLE 362-1790 1 KICKOUT COVER 214-301 1 ACCESSORY SOCKET 215-2013 1 IGNITION SWITCH 362-823 3 COVER

REMARKS

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

NOT SHOWN:

214-912

1

ROCKER SWITCH (DPST) ON-OFF

USED WITH REF NO. 6 SWITCH GUARD.

FOOTNOTES:

NOTE:

04

ID0321267

118

REAR PANEL RT100/ RT120

2

4

4 3 14

3

8 5

5

7 6

9

1

12 6

13 10

13

7

6

11

03

ID0326205

119

REAR PANEL RT100/ RT120 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 REAR PANEL W/O AC DUCT 1 COVER 6 WASHER (M6) 6 SCREW (M4-0.70 X 16MM,BUT SOC) 6 WELLNUT (M4-0.7 X 12.67MM LG) 9 WASHER (M6) 7 SCREW (M6-1.00 X 20MM) 1 TDM COVER 2 COVER 2 TAB 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG SCREW (M8-1.25 X 30MM) 4 CLIP NUT (M8-1.25) 5 CLIP NUT (M6-1.00)

362-1234 307-644 107-744 107-580 107-358 107-801 105-1549 322-871 362-823 309-434 106-162 106-163 107-135 106-574

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 362-1233 WITH CAB OPTION

NOTE:

03

ID0326205

120

BATTERY INSTALLATION

ENGINE GROUND GLOW PLUG

10

14

15

9

8

11

12

13

3 4

16

17

6

STARTER STUD

35

2

A

5

B 1

37 18

7 30

27 26

38 28

6 6 34 33

36

23

25

20

31

23 21 22 24

31

ALTERNATOR

19 COLD START

29 25

32

6 27 BATTERY #21

#20 60 AMP ALTERNATOR #19

04

PRE-HEATER #19

ID0327506

121

BATTERY INSTALLATION REF PART NO. NUMBER

QTY

1 213-104 2 179-799 3 105-832 4 322-951 5 320-112 6 107-001 7 116-789 8 215-2140 9 215-2139 10 215-2101 11 217-819 12 215-2103 13 215-1534 14 106-712 15 106-385 16 105-1785 17 301-8150 18 211-087 19 211-305 20 211-310 21 215-1011 22 215-1009 23 106-048 24 300-4466 25 106-558 26 215-1010 27 106-379 28 215-2049 29 215-2102 30 320-116 31 106-387 32 320-118 33 106-353 34 323-279 35 105-829 36 215-2152 37 106-049 38 300-0346

2 BATTERY (12V, 875CCA) 1 J-HOOK 1 FLG LOCKNUT (1/4-NC) 1 BATTERY HOLD DOWN 1 HOLD DOWN 7 FLG LK SCREW (M10-1.50 X 25MM) 3 RUBBER EDGE TRIM 1/8" (FT) 1 NEGATIVE BATTERY CABLE 2/0 GA 1 POSITIVE BATTERY CABLE 2/0 GA 1 GROUND CABLE 2/0 1 BATTERY DISCONNECT SWITCH 1 GLOW PLUG CABLE 1 PREHEAT SOLENOID 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 1 STUD (M10-1.50 X 40MM) 1 JUMPSTART BRACKET 1 BATTERY JUMPER TERMINAL (RED) 2 BK/AMI 125 AMP FUSE 1 BK/AMI 60 AMP FUSE 1 BUSSBAR (MAIN FUSE HOLDER) 1 MAIN FUSE HOLDER BASE 7 LOCKNUT (#10-24) 1 FUSE HOLDER MOUNT ASSY 3 CLIP NUT (M10-1.50) 1 MAIN FUSE HOLDER COVER 4 FLG LK SCREW (M6-1.00 X 20MM) 1 ALTERNATOR CABLE (4GA X 73", RED) 1 COLD START CABLE 1 BATTERY TRAY STEP 4 FLG LOCKNUT (M10-1.50) 1 BATTERY COVER 2 FLG NUT (M6-1.00) 1 COVER 2 FLG LK BOLT (1/2-NC X 1") 1 JUMP START POST CABLE 1GA X 16",(RED) 1 BOLT (#10-24 X 3/4", PLPS) 1 COLLAR, JUMPER POST(MFG)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0327506

122

FUEL TANK 16

8

6

15

4 5

18

13 9

7 11

3

10

34

17

14 12 35

1

19

20

38

36 2 23 24 26

27 29

25 31

28 30 31

33

37

27

21

30

32 22

03

ID0326558

123

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-1803 1 FUEL TANK 2 114-002 1 PLUG (06N, SOC) 3 153-607 2 FLANGE GASKET 4 153-761 1 FLANGE 5 153-594 1 GASKET, FILL NECK CAP 6 153-760 1 CAP, NON VENTED, LOCKING 7 153-606 1 STRAINER BASKET 8 150-1844 1 CONNECTOR, S/O COUPLER (08H-08H90) 9 110-563 2 SPRING CLAMP (3/8") 10 194-505 1 FUEL PICKUP 11 105-1733 1 GROMMET 12 116-325 1 GROMMET (.362") 13 156-269 1 S/O COUPLER (04H-05H90) 14 118-096 20 BULK FUEL TUBING (1/4",PER FT) 15 156-108 1 S/O COUPLER (08N-08H90) 16 215-1368 1 FUEL SENDER (3 WIRE) 17 110-411 1 BOLT-ON CLAMP (3/4", SET) 18 111-021 1 BREATHER CAP (TANK) 19 322-289 1 BACKUP (BOLT-ON) 20 105-818 2 BOLT (1/4-NC X 1-1/2") 21 300-9750 1 CRADLE WELDMENT 22 313-821 1 TREAD, FUEL TANK (RT90/115) 23 313-911 1 LEFT AIR DEFLECTOR 24 319-452 1 CONNECTOR PLATE 25 319-484 1 COVER 26 106-386 2 FLG LOCKNUT (M8-1.25) 27 107-629 3 WASHER (M8) 28 107-778 2 SCREW (M8-1.25 X 30MM,BUT SOC) 29 106-640 1 SCREW (M6-1.00 X 20MM,BUT SOC) 30 106-387 4 FLG LOCKNUT (M10-1.50) 31 107-001 4 FLG LK SCREW (M10-1.50 X 25MM) 32 106-558 2 CLIP NUT (M10-1.50) 33 106-574 1 CLIP NUT (M6-1.00) 34 110-217 1 WORM CLAMP (7/16" TO 1") 35 116-322 1 BULK HOSE (1/2",SOLD PER 1") 36 117-442 1 SUPPORT MAT 37 117-463 AR LINER PAD (.25" THK) 38 117-425 AR LINER PAD (.12" THK)

REMARKS

USE TWO @ 22" EACH

USE ONE @ 48" QTY=17 - SEE FOOTNOTE 1 QTY=4 - SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ARRANGE LINER PADS IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE & KICK PLATE. USE .12" THK & .25" THK PADS TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT.

NOTE:

03

ID0326558

124

HYDRAULIC RESERVOIR RT100

5

29 30 31

15 13

12

18 21

4

43

16

17 14

29

3

6 32

11 19

33 34

27

20 29

26

22

35

23

32

40 29

27 1

24 25

30

10

30

7

31 37

38

8

28

44

34

39

42

41 9

2

01

36

30

29

ID0325155

125

HYDRAULIC RESERVOIR RT100

REF PART NO. NUMBER

QTY

1 150-1388 2 300-9750 3 320-116 4 320-115 5 300-4466 6 313-910 7 319-452 8 323-279 9 320-118 10 315-440 11 364-567 12 322-289 13 110-411 14 105-818 15 111-021 16 156-108 17 110-217 18 116-322 19 514-446 20 157-987 21 214-854 22 153-142 23 514-274 24 500-749 25 157-466 26 121-040 27 117-463 28 117-425 29 107-001 30 106-387 31 106-558 32 107-629 33 107-778 34 106-386 35 106-640 36 106-574 37 105-829 38 106-353 39 105-885 40 106-198 41 106-379 42 105-831 43 105-214 44 106-162

1 HYDRAULIC RESERVOIR (RT115) 1 CRADLE WELDMENT 1 BATTERY TRAY STEP 1 TRAY SUPPORT 1 FUSE HOLDER MOUNT ASSY 1 RIGHT AIR DEFLECTOR 1 CONNECTOR PLATE 1 COVER 1 BATTERY COVER 1 TOP MUD SHIELD 1 FILL NECK 1 BACKUP (BOLT-ON) 1 BOLT-ON CLAMP (3/4", SET) 2 BOLT (1/4-NC X 1-1/2") 1 BREATHER CAP (TANK) 1 S/O COUPLER (08N-08H90) 1 WORM CLAMP (7/16" TO 1") 48 BULK HOSE (1/2",SOLD PER 1") 1 REDUCER (24S-20SF) 1 S/O COUPLER (20S-16H90, 04NF) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 S/O COUPLER (20S-16H90) 1 CONNECTOR (08S-10O90) 1 O-RING (211 D70) 1 DRAIN PLUG (1" W/.375 ORF) 1 SIGHT GLASS AR LINER PAD (.25" THK) AR LINER PAD (.12" THK) 10 FLG LK SCREW (M10-1.50 X 25MM) 7 FLG LOCKNUT (M10-1.50) 3 CLIP NUT (M10-1.50) 3 WASHER (M8) 2 SCREW (M8-1.25 X 30MM,BUT SOC) 4 FLG LOCKNUT (M8-1.25) 1 SCREW (M6-1.00 X 20MM,BUT SOC) 1 CLIP NUT (M6-1.00) 5 FLG LK BOLT (1/2-NC X 1") 2 FLG NUT (M6-1.00) 1 FLG LK BOLT (1/2-NC X 2") 1 FLG LOCKNUT (1/2-NC, GD8) 2 FLG LK SCREW (M6-1.00 X 20MM) 1 FLG LK BOLT (1/2-NC X 1-1/2") 5 FLG SCREW (#10-24 X .5") 2 FLG SCREW (M8-1.25 X 20MM, GD8)

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 1

FOOTNOTES:

1. REFER #11 (364-567) INCLUDES: 1X 153-760 CAP, 1X 153-594 GASKET, 153-607 FLG. GASKET, 153-606 FILLER BASKET, 153-606 STRAINER BASKET, 1X 153-761 FLANGE & 5X REFER #43 (105-214) FLG SCREW. OREINT THE PADLOCK LUGS AWAY FROM STAIRWELL. 2. ARRANGE LINER PADS (117-425 & 117-463) IN AN EVEN PATTERN ON INTERIOR SURFACES OF THE SIDE PLATES, BOTTOM PLATE & KICK PLATE. USE .12" THK & .25" THK PADS TO PROVIDE A SNUG FIT FOR THE TANK. APPLY AND ADJUST THE PADS UNTIL THE LEAST MOVEMENT POSSIBLE HAS BEEN ACCOMPLISHED. ONCE FILLED THE TANK SHOULD NOT SHIFT. 3. REFER TO "BATTERY INSTALLATION" ID0032214 FOR MORE INFORMATION.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0325155

126

SEAT PLATFORM RT100

27

26 28 29

31

1

27

14

23

30 20

15

26

32 14

16

25 24

29

16

21

17 15 18

3

25

22

5 4 7 13

2

6 19

10 11 9 12

03

11 9

12

8

ID0325128

127

SEAT PLATFORM RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 SEAT 1 SEAT BASE 1 SEAT SWITCH 2 FLG LK BOLT (1/4-NC X 3/4") 3 CUP WASHER (5/16") 2 SEAT BELT TETHER 2 LOCKNUT (M12-1.75, NLK) 2 SCREW (M12-1.75 X 30MM) 3 LOCKNUT (5/16-NC) 4 FLG LK SCREW (M10-1.50 X 25MM) 3 WASHER (5/16") 2 FLG LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 35MM) 1 SEAT BELT SET W/5.75" TONGUE 2 SCREW (M12-1.75 X 40MM, 8.8) 2 WASHER (M12) 2 BUSHING (.562" X 1" X .590") 1 CONTROL LEVER FRAME 1 CONTROL LEVER FRAME 1 RIGHT SEAT CONSOLE 1 LEFT SEAT CONSOLE 1 BLANK 1 Z-GATE 4 CLIP NUT (M6-1.00) 20 SCREW (M6-1.00 X 25MM, BUT SOC) 2 UPPER ARMREST BRACKET 2 ARM REST 2 KNOB (3/8-NC, BLACK) 4 FLG SCREW (1/4-NC X 3/4") 2 LOWER ARMREST BRACKET 2 DOWEL (.375 X .50) 2 CARRIAGE BOLT (3/8-NC X 3/4")

117-429 314-594 215-1894 106-168 105-267 115-430 106-031 105-273 105-089 107-001 105-117 106-387 105-876 117-924 106-333 106-391 184-252 301-8151 309-227 309-431 305-649 310-801 319-158 106-574 107-312 313-707 117-314 110-383 106-159 309-294 107-698 107-702

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0325128

128

SEAT SWIVEL AND BASE 1 20

2

21 19 3 4

16 17

10 15

13

14 18

12 9 5

6 7

22

8 11

7 8

13

ID0034153

129

SEAT SWIVEL AND BASE REF PART NO. NUMBER

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

107-528 1 106-522 1 106-385 1 308-895 1 110-178 2 306-844 1 322-986 1 324-729 1 300-8537 1 106-992 9 107-135 13 117-816 1 179-382 1 115-662 1 110-383 1 308-879 1 106-559 1 117-301 1 107-582 1 115-645 1 106-121 1 106-986 1 107-606 1 105-095 1 300-8446 1

DESCRIPTION

PN10 SLOTTED NUT WASHER (2-1/16") FLG LOCKNUT (M6-1.00) LEVER PLUG (7/8") SEAT BASE SEAT BASE SEAT BASE SEAT BASE FLG LK SCREW (M8-1.25 X 25mm) CLIP NUT (M8-1.25) COMPRESSION SPRING SHIM (.020) GROMMET EDGE (3/16" X 12.7") KNOB (3/8-NC, BLACK) SWIVEL SCREW (M12-1.75 X 25mm) SWIVEL DISK (7" UHMW) SHLD BOLT (3/8" X 1/4", 5/16-NC) COMPRESSION SPRING STUD BOLT (3/8-NC X 1-1/2") FLG LK SCREW (M6-1.00 X 12mm) TANG LOCK WASHER (2") WASHER (1/4") ACCESS PANEL

REMARKS

SEE FOOTNOTE 2

FOR TIER 2 RT90 & RT115 FOR HT115 SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

5.

USE LOCTITE 242 OR EQUIVALENT TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN. NO LUBRICANT ON ITEM #15 SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER. BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.

USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT. BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.

NOTE:

13

ID0034153

130

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120

35 6 36 15

4

1 27 26 4

27

2 37

12

26

4

25 27 3

25

OPTION

15

38

4 6

OLD STYLE

13

34

18

14

33 16

6

20 27

14 12

30 29

14

32

30 29 28

24

1 17

9

10 11 21

7 5

15

16

8

4

15 14 23

28

22

24 19

6 4

31 19

17

SEE FOOTNOTE 2

ID0115816

131

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

105-416 2 178-572 1 151-057 125-771 5 300-7763 1 181-982 1 107-434 1 106-164 1 181-981 1 183-767 1 125-800 1 125-822 2 331-475 1 125-773 4 106-470 4 181-975 2 178-584 1 183-768 1 308-921 1 151-070 300-8635 1 150-5263 178-532 1 314-104 2 178-394 2 105-475 2 105-830 4 106-012 6 309-138 2 106-383 2 331-751 1 322-360 2 106-330 4 106-386 4 105-1187 2 105-1188 2 107-537 2 300-8460 2

DESCRIPTION

WASHER (5/8") PIN (1.75" X 12.75") CYL (2.0" X 1.25" X 8.0") COMPOSITION BUSHING (1.25") PIN TAPERED INSERT (1.25") ROLL PIN 3/8 X 1-5/8 FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") COMPOSITION BUSHING (1.750") PIVOT COMPOSITION BUSHING (1.750") FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 13.90") TAPERED PIN (44.4mm X 205mm) LIFT ARM CYL (3" X 1.75" X 8") LOW ANGLE BACKFILL BLADE, 80" CYL (2" X 1.25" X 3.34") PIN (1.750" X 7.000") TILT BLADE RETAINER TAPERED PIN (1.250" X 4.250") WASHER (1/2") FLG LK BOLT (1/2-NC X 1-1/4") FLANGE BOLT (5/8-NC X 3") RETAINER FLG LK SCREW (M10-1.50 X 30mm) 80" CUTTING EDGE FITTING GUARD (3.0" CYL) SCREW (M8-1.25 X 70mm) FLG LOCKNUT (M8-1.25) SCREW (M10-1.5 X 35mm) TAPERED PIN (1.250" X 2.560") SCREW (M10-1.5 X 20mm) TAB PIN (1.250" X 2.57")

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

OPTION OPTION OPTION USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 300-4321 IS SUPERSEDED BY 300-8635 ON RT90, RT95, AND RT115.

RT95M BEGINS WITH S/N CMWRT95MJ90000296 RT95H BEGINS WITH S/N CMWRT95HK90000364 RT115 BEGINS WITH S/N CMWR15T3K90000130 2. EARLIER MODELS USE P/N 183-766 TAPERED PIN (31.7mm X 90MM) WITH 106-469 FLG SCREW (M12-1.75 X 30mm)

NOTE:

17

ID0115816

132

BACKFILL BLADE PIVOT

5

4 3

9 6

10

2

7 11

1

8

12 13 9 14

2 4 5

02

ID0233769

133

BACKFILL BLADE PIVOT REF PART NO. NUMBER

QTY

1 331-475 2 125-822 3 178-572 4 105-416 5 106-470 6 107-537 7 300-8460 8 125-771 9 105-830 10 105-475 11 151-057 12 178-394 13 181-982 14 125-773

1 2 1 2 2 2 2 4 4 2 2 2 2 2

DESCRIPTION

REMARKS

PIVOT COMPOSITION BUSHING (1.750") PIN (1.750" X 12.750") WASHER (5/8") FLG SCREW (M16-2.0 X 40MM) BOLT (M10-1.50 X 20MM,BUT SOC) TAB PIN (1.25 X 2.57) COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") WASHER (1/2") CYL (2.0 X 1.25 X 8.0) TAPERED PIN (1.250" X 4.25") TAPERED INSERT (1.25") COMPOSITION BUSHING (1.75")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0233769

134

135

136

4-POST ROPS RT100

7

1

8

3 4 2

10

10 11

9

2

6

5

02

ID0325261

137

4-POST ROPS RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 ANGUS-PALM ROPS 8 SHOCK MOUNT 1 BULK EDGE (1/8", SOLD PER FT) 8 NUT (3/4-NC) SPECIAL 4 SCREW(3/4-NCX4-1/2",GD5)SPEC. 4 SCREW (3/4-NC X 5", GD5) SPEC. 1 MANUAL COMPARTMENT 3 POP RIVET (3/16" X .664") 4 ISOLATOR IRON 3 BULK EDGE (3/16", SOLD PER FT) 1 CHECK GAGE

301-1473 117-973 116-421 107-924 107-922 107-923 250-063 110-348 320-240 117-344 320-745

DESCRIPTION

REMARKS

REPLACES 320-250 4 POST ROPS, SEE NOT SHOWN FOR SERVICE PART USE 1 @ 2.5' SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE 2 @ 1.0', USE 1 @ 3.5'

NOT SHOWN:

500-2428

ROPS HEADLINER

FOOTNOTES:

1. REF. 5, 107-922, HAS SILVER PLATING TO DISTINGUISH IT FROM 107-923. PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 ft/lbs, USE LOCTITE 271 OR EQUIVALENT. 2. REF 6, 107-923, HAS GOLD PLATING TO DISTINGUISH IT FROM 107-922. PROPER LOCATION IS IMPORTANT FOR PROPER ASSEMBLY OF THE ROPS. TORQUE TO 200 ft/lbs, USE LOCTITE 271 OR EQUIVALENT.

NOTE:

02

ID0325261

138

CAB KIT

RT75, RT95, RT115, RT100 & RT120

15 12

12

46

38 12 36

Low High Park Switch X

G R I

FRONT WIPER MOTOR ELECTRICAL HOOK-UP DETAIL

33

ROPS TUBE 35 41 42 47 48 39 40 49 30

18

25

23 22

19 20

24

30

16 34

.

OPEN E IS IN TOTH D PARTS GE ATE LE DOOR A S OCI WHI I N DAM A S C AB ES ULT AND N FO R DOOR T IO ON CAN OPERA IT POSI

25

4 5D 3 1 6

21

13

17 31 28 26

27 14

57

29

26

25

22

ID0028095

139

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

191-179 499-436 1 499-437 1 121-044 1 499-747 499-748 121-045 1 121-046 1 121-047 1 117-829 21 318-374 1 318-358 1 318-359 1 318-375 2 318-376 2 318-377 2 107-786 32 214-897 1 499-441 2 499-438 2 119-003 1 318-360 1 318-361 1 318-362 1 318-363 1 117-825 1 117-854 1 117-821 1 117-855 1 117-856 2 273-279 1 117-824 1 117-857 1 105-085 4 107-787 4 107-788 8 107-789 4 166-450 1 117-823 1 117-858 1 499-440 1 117-828 4 499-439 1 107-245 4

DESCRIPTION

REMARKS

CAB KIT DOOR ASSY (RIGHT) DOOR ASSY (LEFT) SLIDER ASS'Y (REAR) WINDOW FRAME REAR WINDOW SIDE WINDOW (LEFT) SIDE WINDOW (RIGHT) FRONT WINDOW SEAL, PSA DOUBLE D U-CLAMP DOORPOST (LEFT) DOORPOST (RIGHT) BRACKET, LOWER DOOR POST WINDOW RETAINING CLIP PLATE SCREW, (#10-32 X 1-1/2") HEX WIPER MOTOR DOOR STRAP GAS SPRING STRUT SPACER, WIPER MOTOR CAM LATCH COVER (RIGHT) CAM LATCH COVER (LEFT) INNER BRACKET (RIGHT) INNER BRACKET (LEFT) L. LATCH, PADDLE W/KEY R. LATCH, PADDLE W/KEY LEFT ROD, DOOR LINKAGE RIGHT ROD, DOOR LINKAGE ROD, DOOR LINKAGE WARNING TAG LEFT LATCH, ROTARY RIGHT LATCH, ROTARY LOCKNUT (1/4-NC) SCREW (1/4-20 X 1-1/4) TRUS,TORX SCREW (1/4 X 5/8)TRUS, TORX T27 SCREW (#10-24 X 1/2 ") TRUS, TORX STUD, CYLINDER LEFT HANDLE, INSIDE RIGHT HANDLE, INSIDE INSIDE DOOR BEZEL RETAINER, INTERNAL TOOTH DOOR PULL FLG LK BOLT (3/8-NC X 3/4", NLK)

INCL. REF. #'S 1-57

SEE NOT SHOWN FOR REPLACEMENT LATCH. OBSOLETE

COMES WITH SNAP-ON COVER

NOTES:

MOUNTING A CAB ON THE RT70/RT90/RT115 1. A CAB CAN BE MOUNTED DIRECTLY ON RT70M OR RT90M WHEN OLD ROPS HAS NOT BEEN MODIFIED WITH THE NEW ISOLATORS. 2. A CAB CAN NOT BE MOUNTED ON A RT70H, RT90H OR RT115H WHEN AN OLD ROPS HAS BEEN MOFIFIED WITH THE NEW ISOLATORS. 3. A CAB CAN BE MOUNTED ON A RT70H, RT90H OR RT115H WITH A NEW ROPS WITH THE NEW ISOLATORS.

22

ID0028095

140

CAB KIT

RT75, RT95, RT115, RT100 & RT120

50 51 53 4

52

55

5

11

45 40

56

32

9 54

54

54 11 1 44

6 7

22

9 37

3 10

2

8 43

ID0028095

141

CAB KIT

RT75, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

QTY

121-048 1 121-049 1 121-050 1 121-051 1 318-364 1 318-365 1 121-052 1 105-047 4 121-053 1 106-991 8 106-415 8 117-826 1 117-827 1 106-565 8 106-469 8 106-709 8 105-895 4 105-865 1 105-151 2 105-059 2 117-861 2 107-778 2 318-879 1 107-135 2 344-115 1 107-875 6 116-866 AR 110-249 1 118-357 1

DESCRIPTION

REMARKS

SLIDER, (LEFT DOOR) SLIDER, (RIGHT DOOR) GLASS (LOWER DOOR), LEFT GLASS (LOWER DOOR), RIGHT RIGHT DOOR LEFT DOOR WIPER BLADE LOCKNUT (3/8-NC) WIPER ARM FLG LK SCREW (M8-1.25 X 20mm) WASHER (.406") STRIKE BRACKET (RIGHT) STRIKE BRACKET (LEFT) NUTSERT, (M8-1.25) FLG SCREW (M12-1.75 X 30mm) FLG LK NUT (M12-1.75) LOCK WASHER (3/8") BOLT (1/4-NC X 3/4", GD8) LOCKNUT (7/16-NC) WASHER (7/16) STRIKER BOLT SCREW (M8-1.25 X 30mm, BUT SOC) BOTTLE BRACKET CLIP NUT (M8-1.25) WINDSHIELD WASHER TANK WASHER (.400" ID. BRASS) BULK HOSE (3/16", SOLD PER 1") WORM CLAMP (1/4"TO 5/8") EXTENSION SPRING

SEE NOT SHOWN FOR REPLACEMENT LATCH. SEE NOT SHOWN FOR REPLACEMENT LATCH.

URETHANE ADHESIVE KEYS (RT TRACTOR CAB) CLIP LEFT SLIDER LATCH REAR RIGHT SLIDER LATCH REAR LEFT SLIDER LATCH RIGHT SLIDER LATCH KNOB KIT, SLIDER WINDOW

10.5 FL. OZ. TUBES REPLACEMENT KEYS RETAINS STRUT 499-438 ONTO STUD 166-450 USED ON 121-044 SLIDER (REAR) USED ON 121-044 SLIDER (REAR) USED ON 121-048 SLIDER (LT DOOR) USED ON 121-049 SLIDER (RT DOOR)

USE 1 @ 150"

NOT SHOWN:

256-669 2 105-1305 1 115-1014 2 500-2067 500-2068 500-2069 500-2070 500-2450

NOTES:

22

ID0028095

142

HEAT/AC KIT

7D

41

7C

7 7A

6

42

40 14

5

12

33 7B

30

DETAIL A

4

39 REAR CONSOLE FRONT CONSOLE

1

2 35

18

23

24 44 16 8

20 2 34 37 10

25 45 13

A

9

26

4

17 19

29 47

16 21

19 28

15

29 46

22

32

11 18

31

27 27

43

36 3 38 26

05

ID0334114

143

HEAT/AC KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

105-1515 106-386 106-396 106-992 107-358 107-580 107-597 108-113 110-217 116-750 117-203 117-344 117-622 117-852 117-867 117-981 118-268 150-2471 150-2472 150-2473 150-2474 150-2475 150-2476 150-2478 150-2479 150-2480 150-2481 150-2482 153-840 157-333 195-1969 214-946 217-826 318-811 362-1861 499-205 499-705 499-706 499-802 499-832 499-833 499-837 499-841 499-842 499-843 514-140 514-285

QTY

DESCRIPTION

1 ABRASION SLEEVE (1.00" X 44") 6 FLG LOCKNUT (M8-1.25) 2 WASHER (M10, HARDENED) 6 FLG LK SCREW (M8-1.25 X 25MM) 4 WELLNUT (M4-0.7 X 12.67MM LG) 4 SCREW (M4-0.70 X 16MM,BUT SOC) 4 WASHER (M4) 2 SCREW (#6-19 X 1-1/4" PLASTIC) 8 WORM CLAMP (7/16" TO 1") 223 BULK HOSE (5/8", SOLD PER 1") 1 ABRASION SLEEVE (1.00" X 143") 16 BULK EDGE (3/16", SOLD PER FT) 2 ABRASION SLEEVE (1.25" X 20") 16 SCREW #8 X 5/8" PHILLIPS FLAT, 48-2.

1 ABRASION SLEEVE (1.00" X 100"") 3 ABRASION SLEEVE (1.25" X82") 1 ABRASION SLEEVE (1.00" X 82") 195 REFRIGERANT BULK HOSE -06 50 FT BOX 193 HOSE, -08 REDDOT E-Z CLIP 85 REFRIGERANT BULK HOSE -10 50 FT BOX 1 AC FITTING (-10 90 W/PORT, OR-F LOW) 1 AC FITTING (-08 90 W/PORT, OR-F HIGH) 1 AC FITTING (-10STR, OR-M) 1 AC FITTING (-06STR, OR-M) 1 AC FITTING (-06STR, OR-F) 2 AC FITTING (-08STR, OR-F) 2 AC FITTING (-06 90 OR-F) 1 AC FITTING (-06/-08STR, OR-F) 2 ADAPTOR (M220 X -08NF, SPECIAL) 1 HOLE PLUG (.750") 2 CONDENSER 1 BINARY SWITCH 1 MINI RELAY (SPDT) 1 VALVE BRACKET 1 SHEET, AC BLOWER LINE SEAL 1 RECEIVER DRIER 1 HEATER VALVE MOTOR 1 COMPRESSOR 1 MODEL EE320, HVAC, 12V 4 LOUVER, 4 4 LOUVER MOUNT, 3.1" HOLE 1 CONTROL PANEL, FAN-AC-HT 1 COMPRESSOR FITTING 48 HOSE, DRAIN 2 FTG, DRAIN 1 S/O COUPLER (08N-10H) 1 S/O COUPLER (08N-10H90)

REMARKS

7A = 96", 7B = 85", 7C = 21" AND 7D = 21"

COND-DRIER-47" DRIER-EVAP-148" COMP-COND-86" COND COND-107" EVAP-COMP-85"

SEE FOOTNOTE 1

NOT SHOWN:

215-2202 - A/C HARNESS 499-844 - CONDENSATE VALVE FOOTNOTES:

1. LOCATED INSIDE OF FRONT CONSOLE, CONNECT TO BC: 3-334-485-008 (ID0405873) IN CONSOLE HARNESS 215-1976.

NOTE:

05

ID0334114

144

COMPRESSOR & CONDENSER MOUNTING

17 20 7 16 10

5

14

1 12

24 2

11 15 10

22

23

2

11

13 4

3

9

18 19

21 13

03

8 11

ID0334994

145

COMPRESSOR & CONDENSER MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1247 6 FLG BOLT (#10-24 X .5") 2 105-1597 2 FLG SCREW (M10-1.50 X 40MM) 3 105-1750 1 CLAMP, BOLT-ON ("P") 1 1/4", LRG HOLE 4 105-214 4 FLG SCREW (#10-24 X .5") 5 105-799 4 FLG LK SCREW (M10-1.50 X 25MM) 6* 105-836 1 FLG LK BOLT (1/4-NC X 1/2") 7 106-048 4 LOCKNUT (#10-24) 8 106-386 10 FLG LOCKNUT (M8-1.25) 9 106-387 3 FLG LOCKNUT (M10-1.50) 10 106-396 2 WASHER (M10, HARDENED) 11 106-497 8 FLG SCREW (M10-1.50 X 35MM) 12 106-504 1 SCREW (M10-1.50 X 130MM) 13 107-095 10 FLG SCREW (M8-1.25 X 16MM) 14 107-537 1 BOLT (M10-1.50 X 20MM,BUT SOC) 15 107-661 2 FLG LKNUT (M10-1.50, PRV TRQ) 16 110-373 8 BOLT-ON CLAMP (13/16") 17 117-847 1 HEAT BLANKET 18 170-458 1 BELT (A-SECTION, 53", KEV) 19 170-480 1 SHEAVE (A1, 7.5PD) 20 300-0367 2 SHEET, CONDENSER MOUNT REAR 21 300-0368 2 SHEET, CONDENSER MOUNT FRONT 22 300-0369 1 SHEET, DRIER MOUNT 23 300-0374 1 PLATE, COMPRESSOR BRACE 24 301-8096 1 COMPRESSOR MOUNT

REMARKS

APPLY 242 LOCTITE

USE ON RT 120 ONLY USE ON RT 120 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0334994

146

BLANKETS & COVERS

2 1

3 6

4 5

01

ID0330257

147

BLANKETS & COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 FLOOR PLATE 1 LOCKING LATCH 1 SOUND BLANKET 1 FUEL SENDER COVER 4 CLIP NUT (M8-1.25) 9 BULK EDGE(3/16 W/ 1" BULB)

318-793 107-461 117-832 309-847 107-135 117-978

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0330257

148

NOTES:

ID0134963

149

CONTROL COMPONENTS

ID0135065

150

GROUND SPEED DIRECTION HAND CONTROL RT100

2 28

27 1

20

17

3

21

19 22

FOOTNOTE 1

7

23

6 9

FOOTNOTE 1

24

25

8 26 4 5

24

18

12 13

10 11

16 14 15 32

29 30 14

31

05

ID0325641

151

GROUND SPEED DIRECTION HAND CONTROL RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 CONTROL HANDLE 1 KNOB (3/8-NC, ORANGE) 2 FLG LK SCREW (M6-1.00 X 16MM) 1 SPRING DETENT 1 DETENT TIP 2 WASHER (3/16") 2 POP RIVET (3/16" X .664") 2 WASHER (.191") 2 SCREW (M5-0.80 X 8MM, PLPS) 1 BOLT-ON CLAMP (.360") 2 BOLT-ON BACK-UP (.306") 2 BOLT (#10-24 X 7/8", SOC) 2 LOCKNUT (#10-24) 2 BALL JOINT (#10-32, FM) 1 CONTROL CABLE 4 FLG LK SCREW (M10-1.50 X 25MM) 1 PIVOT PLATE 1 RIGHT CONTROL 2 SHOCK MOUNT 1 WASHER (M10, HARDENED) 2 JAM NUT (M10-1.50) 1 WASHER UHMW (3/8) 1 SCREW (M10-1.50 X 25MM) 4 FLG LOCKNUT (1/4-NC) 4 WASHER (.334") 1 LOCKNUT (1/4-NF, NYL INSERT) 1 PROXIMITY SWITCH 1 SPACER 1 FEMALE END 1 MALE END 1 ROLL PIN (1/8" X 1/2") 2 NUT (#10-32)

117-519 110-445 106-987 115-598 315-149 105-284 110-348 106-205 106-271 110-697 331-166 105-810 106-048 110-318 194-196 107-001 301-8153 301-8175 116-980 106-396 107-769 107-529 105-245 105-832 106-261 107-770 215-1175 301-8208 301-8130 301-8129 105-553 506-021

DESCRIPTION

REMARKS

TORQUE TO 140 IN. LBS.

NOT SHOWN:

FOOTNOTES:

1. REFER TO "SEAT PLATFORM" ID0325128 FOR MORE INFO.

NOTE:

05

ID0325641

152

THROTTLE

13

12 4 3 2 14

1 6 7 8

8

9

10

11 5

01

ID0318536

153

THROTTLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 THROTTLE BRACKET 2 WASHER (M6) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 2 BOLT (#10-24 UNC X 1" PAN SLT) 2 FLG LOCKNUT (M6-1.00) 1 THROTTLE PIVOT PIN 1 WASHER (9/16" HARDENED) 2 WASHER UHMW (3/8) 1 WASHER (3/8") 1 WASHER BELLEVILLE (3/8) 1 LOCKNUT (3/8 NC) 1 ROD 1 KNOB (3/8-NC, ORANGE) 1 NON-CONTACTING ROTARY POSITION SENSOR

319-498 107-801 107-312 105-815 106-385 179-554 106-598 107-529 105-118 105-805 105-287 117-342 110-590 217-304

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0318536

154

FOOT THROTTLE RT100

9

4

7

10

3 8

5 6

5 6 1 2

02

ID0326170

155

FOOT THROTTLE RT100

REF PART NO. NUMBER

QTY

1 301-8171 2 106-385 3 106-848 4 105-079 5 106-992 6 107-135 7 301-8209 8 215-2132 9 105-865 10 107-092

1 PEDAL MOUNT 3 FLG LOCKNUT (M6-1.00) 3 FLG SCREW (M6-1.00 X 25MM) 2 LOCK WASHER (1/4) 4 FLG LK SCREW (M8-1.25 X 25MM) 4 CLIP NUT (M8-1.25) 1 TREADLE 1 ELECTRIC FOOT PEDAL 2 BOLT (1/4-NC X 3/4", GD8) 2 WASHER (.254")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0326170

156

POWERSHIFT LEVER RT100

35

38

34 39 40 36

37 12 33

30

2

41 32 31 11

13

12

42 27

1 13

29

28

11 17

12

27

15

22 8

20 16 3

23

24

14

25 7

15 10

4

21 23

19

5

6 26

18

24

22 9

01

17

20

ID0325656

157

POWERSHIFT LEVER RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

1 SHIFT ARM 1 KNOB (1/2-NC, YELLOW) 1 SPRING ROD 1 SPRING MOUNT 1 SHIFT ROD 1 1/2-20 UNF JAM NUT (LH) 1 JAM NUT (1/2-NF) 1 SHIFT LINK 1 LEVER 1 LEVER 2 FLANGE BUSHING (.875") 8 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 COMPRESSION SPRING 3 WASHER 1 ROLL PIN (3/16" X 1-1/4") 4 COTTER PIN (1/8" X 1") 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG NUT (M10-1.50) 2 LOCKNUT (3/8-NC) 2 FLG LK BOLT (3/8-NC X 2") 2 FLG LK SCREW (M12-1.75 X 45MM) 2 WASHER (M12, HARDENED) 2 FLANGE NUT (M12-1.75) 1 ROD END (1/2-NF, FM) 1 ROD END (1/2-NF, FM) 2 CLEVIS PIN (3/8" X .890") 4 WASHER (5/16") 4 BRONZE BUSHING (.375" X .500"") 1 BELLOW MOUNT 1 DUST SHIELD 1 DUST SHIELD 1 MOUNT 1 SENSOR MOUNT 2 FLG LK BOLT (1/4-NC X 3/4") 2 FLG LOCKNUT (M6-1.00) 1 PROXIMITY SWITCH 2 SCREW (M4-0.70 X 20MM, SOC) 2 WASHER (M4) 2 NUT (M4, W/LK WSHR) 1 STOP ASSEMBLY 2 SCREW (M10-1.50 X 45MM, SOC)

306-954 110-375 306-666 307-568 306-762 107-573 106-447 306-763 375-396 375-395 125-488 106-992 106-386 117-019 105-244 105-525 105-509 107-002 106-266 105-047 105-883 107-004 106-397 106-354 110-290 107-574 110-306 105-117 125-174 307-580 118-087 118-074 301-8144 301-8143 106-168 106-385 215-1175 107-268 107-597 105-680 307-458 106-555

DESCRIPTION

REMARKS

FOOTNOTES:

NOTE:

01

ID0325656

158

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

159

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

160

NOTES:

ID0134963

161

HYDRAULICS

ID0135071

162

See loose-leaf schematic included with this manual.

163

HYDRAULIC SCHEMATIC RT100

REF. #

COMPONENT

NOTES

0 1 2 3 4 5 6

Deutz frame tilt / rear steer valve high / low & axle lock manifold backfill blade valve ground drive motor auxiliary relief valve priority valve

2300 rpm (rated)

7

ground drive pump

8 9 10 11 12 13 14 15 16 17

steering valve hydraulic line return manifold check valve (cooler) oil filter auxiliary pump backfill blade tilt & frame tilt cylinders system pressure gauge backfill blade lift cylinder backfill blade swing cylinder

18

hydraulic reservoir

19

oil cooler

REF. # T1

Displacement: 11.9 in3 (195 cc)

9.7 gpm (37 L/min) flow; .98 in3 (16 cc) displacement; see reference note A, D, E used without backhoe attachment 25 psi (1.7 bar) beta 10 = 75 filter with 25 psi (1.7 bar) bypass 13.6 gpm (52 L/min) flow; 1.37in3 (22.5 cc) displacement 3000 psi (207 bar) gauge; See T1

21 gal (80 L) tank capacity; 29 gal (110 L) system capacity

COMPONENT

NOTES

system pressure gauge

2500 psi; See Reference Note B, C, D, E

Reference Notes A B C D E

01

forward relief pressure 4300 psi; reverse relief pressure 4300 psi run backfill blade over relief and gauge should read 2650-2450 psi. Run steering over relief and gauge should read 2300-2400 psi.

Run any cylinder over relief Bring hydraulic temperature up to 130F before checking pressures.

Do not run any functions over relief for more than 7 sec at one time, and allow 1 minute rest between actuation of function over relief.

ID0331261

164

ATTACHMENT RETURN HYD RT100/RT120

FROM ATTACH VALVE POWER BEYOND

13

10

11

12 3

14 9

2

4 1

7

6 5

2

3

8 COOLER PUMP SUPPLY HYD.

07

ID0276133

165

ATTACHMENT RETURN HYD RT100/RT120 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 TUBE, FRONT ATTACHMENT HYD SUPPLY 3 BOLT-ON CLAMP (3/4", SET) 3 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 2 BOLT (1/4-NC X 2") 2 WASHER (1/4") 2 FLG LOCKNUT (1/4-NC) 1 HOSE (10OFX90S-20"-3000) 1 CONNECTOR (10O-10OFX45) 1 P LOOP CLAMP (2.5) 1 FLG LK SCR (M12-1.75X35MM,SER) 1 FLG LK NUT (M12-1.75) 1 UNION (10O-10OFX90) 1 HOSE (10OFX-55"-3000)

150-1566 110-411 322-289 105-818 105-106 106-076 105-832 515-605 150-1070 111-126 106-632 106-709 154-315 150-4798

DESCRIPTION

REMARKS

USED ON THE RT100 ONLY USED ON THE RT100 ONLY USED ON THE RT100 ONLY SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THE 150-4798 HOSE (100FX-55"-3000) IS USED ON THE RT100. THE 150-1250 HOSE (100FX-40"-3000) IS USED ON THE RT120.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

07

ID0276133

166

MANIFOLD HYDRAULICS RT100

1 3 2 5

12 8

20

4 5

6

7 13 9

13 18 11

FOOTNOTE 1

14

19

10

17

15 18

7

9 16

02

ID0325794

167

MANIFOLD HYDRAULICS RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 MANIFOLD (1-SP) 1 MOUNT PLATE 2 SCREW (M6-1.00 X 70MM) 2 FLG LOCKNUT (M6-1.00) 2 RUN TEE (04S-04O-04O) 1 CONNECTOR (04S-06O) 2 UN RUN TEE (06OFX-06O-06O) 1 HOSE (04OFX-64"-3000) 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX90S-23"-3000) 1 CONNECTOR (04O-06S) 1 CAP (04OF) 2 ABRASION SLEEVE (1.00" X 22") 1 HOSE (04OFX90-74"-3000) 1 HOSE (06OFX-28"-3000) 1 REDUCER (06S-04SF) 1 TEE (08N-06O-06O) 2 UNION (06O-06OFX90) 1 REDUCER (04O-06OF) 1 ABRASION SLEEVE (1.00" X 60")

157-245 306-885 106-566 106-385 154-316 154-411 154-344 515-440 154-252 154-743 154-220 154-296 117-611 515-174 157-909 155-254 153-917 154-228 154-373 117-693

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "AUXILIARY HYDRAULICS" ID0325866 FOR INFORMATION.

NOTE:

REFER TO O-RING CHART (801-300) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0325794

168

AUXILIARY HYDRAULICS RT100

14

40

TO STEERING VALVE FOOTNOTE 1

28

16

9 8

18

35

13

37 21

20

2

23

38

3

TO TANK

3

19 TO TANK

31

TO TANK

25

6

5

36

39

35

35

1 17

15

26

29

22

4 27

12 7

35 LS EF

TO TANK

24

34 T

32

33

04

CF

30

11 10

ID0325866

169

AUXILIARY HYDRAULICS RT100

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

QTY

DESCRIPTION

150-3451 1 HYDROSTATIC PUMP (16CC MECH DISP CTRL) 158-416 1 HYDRAULIC PUMP 195-1762 2 GASKET, DEUTZ AUX DRIVE SAE A MOUNT 154-298 1 CONNECTOR (10S-10O90) 154-287 1 CONNECTOR (16S-16O90) 150-3846 1 -16 HYD. LINE 154-252 1 CONNECTOR (04S-04O90) 514-297 1 S/O COUPLER (08S-08H90) 154-235 1 CONNECTOR (08S-08O90) 153-787 1 ELBOW (10S-10O-10O) 154-488 1 UN RUN TEE (10OFX-10O-10O) 153-957 1 HOSE (10OFX45-44"-3000) 116-460 25 BULK HOSE (1", SOLD PER FT) 150-1528 1 CONNECTOR (04S-04O90,SPECIAL) 153-862 1 TEE (16S-08O-16H-08H) 154-327 1 CAP (08OF) 116-460 55 BULK HOSE (1", SOLD PER FT) 116-286 54 BULK HOSE (1/2",SOLD PER 1"") 154-391 1 CONNECTOR (08S-10O) 153-142 1 S/O COUPLER (20S-16H90) 153-917 1 TEE (08N-06O-06O) 149-991 1 CONNECTOR (08S-08S, X-LONG) 158-681 1 RELIEF VALVE (AUXILIARY) 514-446 1 REDUCER (24S-20SF) 157-987 1 S/O COUPLER (20S-16H90, 04NF) 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE) 154-695 1 HOSE (04OFX-38"-3000) 515-357 1 HOSE (08OFX90L-50"-3000) 117-396 1 ABRASION SLEEVE (1.25" X 28") 157-917 1 PRIORITY VALVE 154-228 1 UNION (06O-06OFX90) 309-817 1 SPACER PLATE 107-054 2 SCREW (M6-1.00 X 90MM) 106-385 2 FLG LOCKNUT (M6-1.00) 111-027 4 T-BOLT CLAMP (1.25" - 1.50") 515-605 1 HOSE (10OFX90S-20"-3000) 154-373 1 REDUCER (04O-06OF) 157-331 1 UN RUN TEE (06OFX-06O-08O) 154-256 1 UNION (08O-08OFX90) 154-188 1 S/O COUPLER (16S-16H90)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "POWER STEERING VALVE" ID0325837 FOR MORE DETAILS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0325866

170

GROUND DRIVE MOTOR HYDRAULICS RT100

12

10

9

11

8 3

5

7

6

4

18

2

13

19 1

14

15

16 17

02

ID0325869

171

GROUND DRIVE MOTOR HYDRAULICS RT100

REF PART NO. NUMBER

QTY

1 158-046 2 106-632 3 154-322 4 154-279 5 154-266 6 154-248 7 154-272 8 154-256 9 154-254 10 154-235 11 150-3936 12 150-3935 13 150-3451 14 153-296 15 153-296 16 154-355 17 154-296 18 117-603 19 117-691

1 HYD MOTOR (GROUND) 2 FLG LK SCR (M12-1.75X35MM,SER) 1 CONNECTOR (08O-10S90) 1 CONNECTOR (08O-10S) 2 UNION RUN TEE (08OFX-08O-08O) 2 REDUCER STEM (04O) 2 REDUCER NUT (08OF) 1 UNION (08O-08OFX90) 1 CONNECTOR (08S-08O90, XL) 1 CONNECTOR (08S-08O90) 1 HOSE (08OFX90S-36"-5000) 1 HOSE (08OFX90L-35"-5000) 1 HYDROSTATIC PUMP (16CC MECH DISP CTRL) 1 HOSE (04OFX90M-66"-5000) 1 HOSE (04OFX90M-66"-5000) 2 BK CONNECTOR (04O-04O90BK) 2 CAP (04OF) 1 ABRASION SLEEVE (1.59" X 62") 1 ABRASION SLEEVE (1.25" X 68")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0325869

172

BACKFILL BLADE HYDRAULICS

27

1 34

TILT LIFT

LIFT

24

1

28

SWING

26

4

6

33

TILT

7 SWING

4 41

5 8

23

7

16

17

SW

33 15 6

39

21

2

22 25

36

14

37

40

9 32

IN G

35 19

39 40

3

20

13 NG

38

36

10

8

31

13 14

T L IF

SW I

3

SEE NOTE

11

18

30

T IL

29

14

T

12

LIFT

SWING

(24)

TILT

FOOTNOTE 2 REF. 27 FITS HERE REF. 7 FITS HERE

REF. 7 FITS HERE

REF. 6 FITS HERE REF. 6 FITS HERE

14

REF. 28 FITS HERE

ID0115813

173

BACKFILL BLADE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

153-074 2 153-968 1 515-310 2 515-137 2 106-327 2 154-261 2 154-374 2 151-057 2 154-293 1 154-278 1 151-070 1 150-5263 1 154-342 2 154-252 3 307-416 1 154-229 2 154-355 2 154-921 1 515-586 1 515-221 1 106-386 2 154-316 1 153-967 1 158-033 159-809 117-691 1 115-920 1 514-294 1 154-222 1 110-866 2 110-958 2 105-818 4 110-332 1 105-003 2 110-333 1 117-328 1 117-672 2 117-409 1 153-973 1 154-344 2 154-326 2 116-259 AR

DESCRIPTION

HOSE (06OFX90-88"-3000) HOSE (04OFX90S-82"-5000) HOSE (04OFX45-22"-5000) HOSE (04OFX90-90"-3000) SCREW (M8-1.25 X 30mm) CONNECTOR (04O-08S) CONNECTOR (04O-08S, ORF) CYL (2.0" X 1.25" X 8.0") BRANCH TEE (04S-04O-04O) CONNECTOR (04S-04O) CYL (3" X 1.75" X 8") CYL (2" X 1.25" X 3.34") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) BK BRACKET BK CONNECTOR (06O-06O90BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-54"-3000-AR) HOSE (06OFX90-21"-3000) HOSE (06OFX90S-28"-3000) FLG LOCKNUT (M8-1.25) RUN TEE (04S-04O-04O) HOSE (04OFX90S-90"-5000) HYD. CONTROL VALVE (3-SPOOL) HYD. CONTROL VALVE (3-SPOOL) ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (2.38" X 70") CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1-5/8") FLG LOCKNUT (5/16-NC) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1.00" X 20") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX45-54"-3000-AR) UN RUN TEE (06OFX-06O-06O) CAP (06OF) BULK EDGE (1/2", SOLD PER FT)

REMARKS

LIFT SWING SWING TILT

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

TILT LIFT LIFT

SWING ENDS WITH S/N 5Y0446. OBSOLETE BEGINS WITH S/N 5Y0447, USE FLOAT KIT 500-2020

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

TILT

USE 1 @ 20" & SEE FOOTNOTE 4

FOOTNOTES:

1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE. 2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM. 3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES. 4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. 154-335 ADD ON ASSEMLBY LINE. WILL BE REMOVED TO ADD ATTACHMENT.

14

ID0115813

174

BACKFILL BLADE VALVE RT100

REAR STEER FRAME TILT VALVE

12

7

6

4

13

14

1 13 RETURN 2 5 3 4 8 11

9

EF CF 10

02

ID0325774

175

BACKFILL BLADE VALVE RT100

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 HYD CONTROL VALVE (3-SPOOL) 2 SCREW (M8-1.25 X 75MM) 2 FLG LOCKNUT (M8-1.25) 2 CONNECTOR (10S-10O90) 1 S/O COUPLER (10S-12H90) 1 HYDRAULIC LINE (-10) 1 HOSE (10OFX45-16"-3000) 1 HYDRAULIC LINE (-10) 1 HYDRAULIC LINE (-10) 1 PRIORITY VALVE 1 CONNECTOR (10S-10O) 30 BULK HOSE (3/4", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 1 HYDRAULIC MANIFOLD (5 PORT)

159-809 105-292 106-386 154-298 154-362 149-851 153-907 157-322 149-849 157-917 154-301 116-636 111-011 150-3911

DESCRIPTION

REMARKS

SEP

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0325774

176

POWER STEERING VALVE HYDRAULICS RT100

4

3 LT

5 RT

6 7 T

1 2

P

8 9

10 11

16

11

15 12

14 LS

LT AXLE

FOOTNOTE 1

7

RT AXLE

17

02

13

CF

18

ID0325837

177

POWER STEERING VALVE HYDRAULICS RT100

REF PART NO. NUMBER

QTY

1 149-371 2 150-1528 3 154-261 4 154-255 5 154-276 6 154-228 7 154-222 8 154-227 9 154-695 10 154-805 11 117-214 12 116-804 13 116-804 14 515-716 15 154-252 16 117-396 17 157-917 18 152-146

1 POWER STEERING VALVE 1 CONNECTOR (04S-04O90,SPECIAL) 1 CONNECTOR (04O-08S) 1 UNION (04O-04OFX90) 1 CONNECTOR (04O-08S90) 1 UNION (06O-06OFX90) 2 CONNECTOR (06O-08S) 1 CONNECTOR (06O-08S90) 1 HOSE (04OFX-38"-3000) 1 HOSE (06OFX90S-54"-3000) 2 ABRASION SLEEVE (1.25" X 40") 1 HOSE (04OFX90S-69"-3000) 1 HOSE (04OFX90S-69"-3000) 1 HOSE (06OFX90-42"-3000) 1 CONNECTOR (04S-04O90) 1 ABRASION SLEEVE (1.25" X 28") 1 PRIORITY VALVE 2 CONN (04O-08S) SHORT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. REFER TO "FRONT DIFFERENTIAL" ID0325047 FOR MORE DETAILS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0325837

178

REAR STEER HYDRAULICS

4

13 CONNECTS TO REAR SPOOL

2 18 5

7

T OU

8

ET SID

OP T OU

OT EB SID

M TO

3

TO REAR AXLE STEER CYL. RIGHT SIDE

13 16 TO REAR AXLE

10 15

STEER CYL. LEFT SIDE

6 19 9

1

11 8 10

12 17 SEE FOOTNOTE 2

FROM "PB" ON BFB REFER TO BACKFILL BLADE VALVE

21

14

12

REFER TO (REF #20) MOTOR SHIFT/DIFF LOCK HYDRAULICS

20

ID0064417

179

REAR STEER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

154-222 154-934 152-146 117-608 153-785 153-786 159-505 149-616 154-391 106-379 106-354 106-385 106-632 307-074 153-320 157-334 154-298 117-328 515-462 154-344 154-276 153-907 149-851 515-129

QTY

1 1 1 1 1 1 1 4 3 4 3 1 1 2 1 1 1 1 -

DESCRIPTION

CONNECTOR (06O-08S) HOSE (04OFX45-18"-3000) CONNECTOR (04O-08S) SHORT ABRASION SLEEVE (1.00" X 15") HYDRAULIC VALVE (SGL SPOOL) HYDRAULIC VALVE (2-SPOOL) SOLENOID TUBE CAP NUT CONNECTOR (08S-10O) FLG LK SCREW (M6-1.00 X 20mm) FLANGE NUT (M12-1.75) FLG LOCKNUT (M6-1.00) FLG LK SCREW (M12-1.75 X 35mm, SER) BRACKET HOSE (06OFX90L-17"-3000) CONNECTOR (04O-06S90, ORF) CONNECTOR (10S-10O90) ABRASION SLEEVE (1.00" X 18") HOSE (04OFX90-22"-3000 AR) UN RUN TEE (06OFX-06O-06O) CONNECTOR (04O-08S90) HOSE (10OFX45-16"-3000) HYD. LINE (-10) HOSE (10OFX90-30"-3000)

REMARKS

SEE FOOTNOTE 1, SEAL KIT 500-2201. SEE NOT SHOWN FOR S.P.

REFER TO "MOTOR SHIFT/DIFF LOCK HYD" FOR DESTINATION

SEE FOOTNOTE 2

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

1.

2.

153-786 (2 SPOOL VALVE) IS USED WHEN FRAME TILT & REAR STEER OPTIONS ARE BOTH USED. REFERENCE #3 FROM "PUMP DRIVE HYD" WILL ATTACH HERE UNTIL A REAR ATTACHMENT IS ATTACHED ON TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0064417

180

FRAME TILT HYDRAULICS

2

10

3 17

BOTTOM INSIDE SPOOL 13 15 12

9 12 14

11 3

11 16

2 1

TOP INSIDE SPOOL

8 1 6 7

10 4

5

6

02

ID0252110

181

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

151-202 125-771 183-765 181-982 106-469 125-770 183-767 181-981 106-164 154-252 154-385 154-265 515-019 515-229 154-702 154-963 115-811

QTY

2 2 2 2 2 2 2 2 2 4 2 2 1 1 1 1 1

DESCRIPTION

CYL (2.0" X 1.0" X 3.38") COMPOSITION BUSHING (1.25") TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.000") TAPERED PIN (1.000" X 2..36") TAPERED INSERT (1") FLG LK SCREW (M10-1.50 X 30MM) CONNECTOR (04S-04O90) CONNECTOR (04O-06S, ORF) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-34"-3000) HOSE (04OFX-34"-3000) HOSE (04OFX-30"-3000) HOSE (04OFX45-24"-3000) ABRASION SLEEVE (1.59" X 20")

REMARKS

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN NOT EQUIPPED WITH FRAME TILT USE 2X 154-384, PLUG (06S). REMAINING PARTS SHOWN ARE NOT USED.

NOTE:

1. REFER TO "REAR STEER HYD" ID0251036 FOR MORE INFO. 2. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

02

ID0252110

182

NO FRAME TILT/NO REAR STEER OPTION

3 6

8

1

2

4 5 7

07

9

ID0115605

183

NO FRAME TILT/NO REAR STEER OPTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

106-988 110-333 154-464 315-176 106-385 153-956 306-885 157-343 149-851

QTY

1 1 1 1 1 1 -

DESCRIPTION

FLG LK SCREW (M6-1.00 X 20mm) BOLT-ON CLAMP (1") CONNECTOR (10O-10O) SPACER BRACKET FLG LOCKNUT (M6-1.00) HOSE (10OFX90S-50"-3000) MOUNT PLATE HOSE (10OFX90S-120"-3000) HYD LINE (-10)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFERENCE #4 (315-176) WILL REPLACE (1X) REFERENCE #2 ON PARTS PAGE "MOTOR SHIFT/DIFF LOCK HYD" WHEN "NO FRAME TILT/NO REAR STEER" IS USED.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0115605

184

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE

7

2

8

1 11

13 12

10

5

9

4

3

6

07

ID0114909

185

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

158-033 159-809 500-933 599-278 500-935 191-149 500-934 191-153 191-157 191-151 155-179 154-384 599-279 500-928

QTY

1 1 3 1 1 1 2 3 1 6 1 1 2 2

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT NR PLUG KIT FLOAT POSITIONER KIT PLUG SEAL KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT SEAL REPAIR KIT

ENDS WITH S/N_______. OBSOLETE BEGINS WITH S/N_________. USE FLOAT KIT 500-2020

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0114909

186

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38"

2

1 3 4

5

6

7

D

806-388

187

HYDRAULIC CYLINDER 2.0" X 1.00" X 3.38" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-202 190-165 150-778 150-700 106-096 150-775 150-772 150-698

NOT SHOWN: 259-100 259-188 259-239 259-241

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

HYD CYL (2" X 1" X 3.38") SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2" X 1") CYLINDER HEAD (2" X 1") CYLINDER ROD

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") CYL HEAD SPANNER - TWO PIN WIPER SEAL INSTALLER (2") PISTON INSTALLER (2")

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 90-100 FT-LBS (120-135 N.M.)

NOTE:

D

806-388

188

189

190

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

191

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

192

NOTES:

ID0134963

193

ELECTRICAL

ID0135070

194

See loose-leaf schematic included with this manual.

195

196

ELECTRICAL SCHEMATIC RT100M T4i

CIRCUIT WIRE NUMBER COLOR 1 BLK 1A BLK/RED 1B BLK/BLU 1E BLK/GRN 2 RED 2A RED 2B RED/WHT 2C RED 3 RED/YEL 5 RED/GRN 6 ORG/BRN 6A ORG/WHT 7 ORG 8 WHT/BLK 9 ORG/BLU 9A ORG/YEL 10 ORG/GRN 10A ORG/BLU 11 BRN 12 ORG/BLU 14 BRN/RED 15 BRN/YEL 16 YEL/BLK 17 BLU/GRN 18 GRA/BLU 23 PNK 25 GRN/BLU 26 WHT/RED 28 GRN 29 YEL 30 BRN/ORG 31 RED 37 BLU/GRN 40 GRA/BLK 41 GRA/YEL 42 TAN 43 BRN

02

FUNCTION HIGH CURRENT GROUND MEDIUM CURRENT GROUND LOW CURRENT GROUND ISOLATED GROUND BATTERY CIRCUIT FUSED BATTERY CIRCUIT FUSED ALTERNATOR CIRCUIT AIR PREHEAT FUSED BATTERY CIRCUIT FUSED ENGINE ECU CIRCUIT ACCESSORY CIRCUIT ACCESSORY RELAY POWER FUSED ACCESSORY CIRCUIT START CIRCUIT IGNITION CIRCUIT IGNITION RELAY POWER FUSED IGNITION CIRCUIT FUSED ALTERNATOR EXCITER FUEL CUT OUT (RT100M) ALTERNATOR EXCITER BACKUP ALARM HORN BUTTON TO HORN ELECTRIC THROTTLE GROUND ELECTRIC THROTTLE 1 SIGNAL ELECTRIC THROTTLE POWER SHUTDOWN OVERRIDE SWITCH TO ENGINE ECU ELECTRIC THROTTLE 2 SIGNAL AIR PREHEAT SOLENOID RETURN CMW CAN LOW CMW CAN HIGH AIR PREHEAT SOLENOID AIR PREHEAT POWER OPERATOR PRESENCE SWITCH TO MACHINE ECU HYDRAULIC TEMPERATURE SWITCH TO DISPLAY HYDRAULIC FILTER SWITCH TO DISPLAY PARK BRAKE SWITCH FUEL SENDER TO FUEL GAUGE

ID0309542

197

ELECTRICAL SCHEMATIC RT100M T4i

CIRCUIT WIRE NUMBER COLOR 44 GRA 45 WHT/BLK 49 BLU/ORG 51 PUR/GRN 52 TAN/RED 53 TAN/GRN 67 TAN/BLU 70 YEL/BLU 71 YEL/GRN 73 TAN/RED 74 YEL/GRA 75 YEL/BLU 76 PUR/RED 77 GRN/ORG 78 BLU/ORG 79 TAN/GRN 80 TAN/WHT 81 BLU/WHT 82 PUR/WHT 83 PUR 84 GRN 85 BRN 86 PUR/BLK 87 GRN/BLK 88 PNK 89 PNK/BLU 90 TAN 91 WHT 92 BLU/YEL 93 YEL/BLK 94 YEL/BLU 95 RED/BLU 96 PUR 97 YEL 98 LT. BLU 99 ORG/RED 100 PUR/YEL

02

FUNCTION WARNING ALARM MACHINE ECU START TO ENGINE ECU START LOW SPEED SELECT MACHINE ECU TO FNR SHIFTER SPEED/DIRECTION FNR SHIFTER TO GROUND DRIVE FORWARD SOLENOID FNR SHIFTER TO GROUND DRIVE REVERSE SOLENOID DIODE PACK TO BYPASS SOLENOID ENGINE ECU TO SWITCH COMMON BACKHOE LIGHT SWITCH TO BACKHOE WORKLIGHTS DIFFERENTIAL LOCK SOLENOID DRILLING ATTACHMENT SWITCH TO CW SOLENOID DRILLING ATTACHMENT SWITCH TO CCW SOLENOID REEL WINDER SWITCH TO REEL WINDER SOLENOIDS FRAME TILT SWITCH TO FRAME TILT RIGHT SOLENOID FRAME TILT SWITCH TO FRAME TILT LEFT SOLENOID REEL CARRIER SWITCH TO REEL CARRIER UP SOLENOID REEL CARRIER SWITCH TO REEL CARRIER DN SOLENOID REEL CARRIER BYPASS SOLENOID CANOPY FUSE TO CANOPY RELAY FRONT WORK LIGHT FUSE TO WORK LIGHT SWITCH REAR WORK LIGHT FUSE TO WORK LIGHT SWITCH WIPER FUSE TO WIPER SWITCH WORKLIGHT SWITCH TO FRONT WORKLIGHTS WORKLIGHT SWITCH TO REAR WORKLIGHTS WIPER SWITCH TO "PK" ON WIPER MOTOR WIPER SWITCH TO "ON" ON WIPER MOTOR WIPER SWITCH TO WASHER MOTOR HAZARD FUSE TO HAZARD LIGHT SWITCH HAZARD LIGHT SWITCH TO FLASHER "X" TERMINAL FLASHER TO FRONT HAZARD LIGHTS FLASHER TO REAR HAZARD LIGHTS A/C FUSE TO CLIMATE CONTROL RELAY CLIMATE CTL RELAY TO BLOWER SWITCH HEATER VALVE BLOWER SWITCH TO BLOWER RESISTOR BLOWER SWITCH TO BLOWER RESISTOR BLOWER SWITCH TO BLOWER RESISTOR & BLOWER MOTOR BLOWER SWITCH TO A/C SWITCH

ID0309542

198

ELECTRICAL SCHEMATIC RT100M T4i

CIRCUIT WIRE NUMBER COLOR 101 WHT/RED 102 WHT/BLU 103 GRN 104 GRN 105 GRA 106 WHT 108 GRN/WHT 110 RED/YEL 111 ORG/BLK 120 PUR/BLK 121 PUR/WHT 122 TAN/ORG 123 GRN/ORG 124 GRA/ORG 125 BRN/YEL 126 GRN/YEL 127 GRN/WHT 128 WHT/GRN 129 TAN/YEL 130 BLK/YEL 132 WHT/GRN 134 WHT/ORG 135 BRN/WHT 136 GRA 137 GRA/RED 138 BLU/WHT 139 BLU/BLK 141 GRA 144 GRN 145 YEL 146 TAN/ORG 147 YEL/ORG 148 BLU/WHT 150 BLU/YEL 151 YEL/BLU 152 GRN/YEL 153 YEL/GRN

02

FUNCTION TEMPERATURE CONTROL POT TO 24K RESISTOR 24K RESISTOR TO HEATER VALVE A/C SWITCH TO THERMOSTAT THERMOSTAT TO PRESSURE SWITCH MACHINE ECU TO EDT CONNECTION (SERIAL) MACHINE ECU TO EDT CONNECTION (SERIAL) PRESSURE SWITCH TO A/C COMPRESSOR ENGINE RUN IN FRONT ATTACHMENT LIGHTS STARTER RELAY RETURN STARTER RELAY OUT DPF & EGR SENSOR POWER DPF SENSOR DPF GROUND DIGITAL THROTTLE ON DIGITAL THROTTLE COMMON DIGITAL THROTTLE UP DIGITAL THROTTLE DOWN ENGINE ECU TO WATER IN FUEL SENSOR (+) ENGINE ECU TO WATER IN FUEL SENSOR (-) GRD DRIVE NEUTRAL FNR SHIFTER TO MACHINE CTRLR TRANSMISSION TEMPERATURE SWITCH U2 DISPLAY FUEL LOW PRESSURE DIG/DRIVE SWITCH TO MACHINE ECU SHIFTER CUTOUT SWITCH TO MACHINE ECU FUEL PUMP FUEL PUMP FUEL PUMP ENGINE CAN LOW ENGINE CAN HIGH COOLANT LEVEL SENSOR COOLANT LEVEL SENSOR POWER ENGINE OIL PRESSURE INJECTOR CYL 3 INJECTOR CYL 3 INJECTOR CYL 2 INJECTOR CYL 2

ID0309542

199

ELECTRICAL SCHEMATIC RT100M T4i

CIRCUIT WIRE NUMBER COLOR 154 PUR/YEL 155 YEL/PUR 156 ORG/YEL 157 YEL/ORG 158 BLU/ORG 159 ORG/BLU 160 BLU/WHT 161 WHT/BLU 162 TAN 163 TAN/BLK 164 TAN/GRN 165 BLU 166 BLU/BLK 167 BLU/YEL 168 BLU/GRN 169 N/A 170 N/A 171 N/A 172 N/A 173 N/A 191 LT BLU 192 WHT/BLU 193 GRN/RED 194 ORG/BRN 195 PUR/YEL 196 WHT/RED 200 BLK/YEL 204 GRN 205 WHT 206 RED 207 GRA 211 TAN/BLK 212 GRA/WHT 213 YEL/GRN 214 GRN/YEL 215 BLU/PUR 216 RED 217 BLU 218 BLU/YEL

02

FUNCTION INJECTOR CYL 1 INJECTOR CYL 1 INJECTOR CYL 4 INJECTOR CYL 4 ACTUATOR MPROP ACTUATOR MPROP EGR MOTOR EGR MOTOR FUEL RAIL PRESSURE FUEL RAIL PRESSURE FUEL RAIL PRESSURE BOOST PRESSURE/TEMPERATURE/FUEL LOW PRESS POWER BOOST PRESSURE/TEMPERATURE BOOST PRESSURE/TEMPERATURE BOOST PRESSURE/TEMPERATURE CAMSHAFT SPEED CAMSHAFT SPEED CAMSHAFT SPEED SHIELD CRANKSHAFT SPEED CRANKSHAFT SPEED REAR STEER ON/OFF TO REAR STEER LEFT/RIGHT REAR STEER ON/OFF TO REAR STEER RELAYS TO REAR STEER LEFT SOLENOID TO REAR STEER RIGHT SOLENOID FROM LIMIT SENSOR SWITCHES TO LEFT SOLENOID FROM LIMIT SENSOR SWITCHES TO RIGHT SOLENOID DIFFERENTIAL LOCK SWITCH DISPLAY USB D+ DISPLAY USB DDISPLAY USB VBUS DISPLAY USB SHIELD DIFFERENTIAL LOCK SOLENOID RETURN FUEL PUMP POWER DIGITAL THROTTLE ENABLE SWITCH DIGITAL THROTTLE ENABLE SWITCH RETURN ELECTRIC THROTTLE 1 IVS GPS POWER GPS INPUT GPS RELAY

ID0309542

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ELECTRICAL SCHEMATIC RT100M T4i

Ref. No. Part. No. Component Description B1 TBD Starter B2 195-1389 Fuel pump B3 214-897 Wiper motor B4 344-115 Washer motor B5 499-704 Blower motor B6 499-705 Heater valve B7 499-706 A/C Compressor BT1 213-104 Battery BT2 213-104 Battery C1 215-1368 Fuel Sender D1 214-256 Alternator diode D2 215-1140 Diode pack D3 215-1140 Diode pack DS1 217-288 Front worklight 1 DS2 217-288 Front worklight 2 DS3 217-288 Rear worklight 1 DS4 217-288 Rear worklight 2 DS5 217-287 Front hazard light 1 DS6 217-287 Front hazard light 2 DS7 217-287 Rear hazard light 1 DS8 217-287 Rear hazard light 2 DS9 217-007 Backhoe light 1 DS10 217-007 Backhoe light 2 E1 214-301 Accessory socket E2 215-1894 Seat switch E3 215-243 FNR Shifter E4 217-304 Engine throttle 2 (Hand) E5 215-2132 Engine throttle 1 (Foot) F1 211-310 Main fuse F2 211-305 Alternator fuse F3 215-305 Preheat fuse F4 --Not used F5 211-293 Fuel pump fuse F6 --Ignition switch fuse F7 211-295 Engine ECU fuse F8 211-294 Accessory fuse F9 211-294 Ignition fuse

02

Notes Deutz - supplied with engine Deutz - supplied with engine Option - Cab Option - Cab Option - Heat / AC Option - Heat / AC Option - Heat / AC 12V 875CCA 12V 875CCA

Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - Light Kit Option - A920 Option - A920

60A BK/AMI 125A BK/AMI 125A BK/AMI 20A Mini ATC 7.5A Mini ATC 30A Mini ATC 25A Mini ATC 25A Mini ATC

ID0309542

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ELECTRICAL SCHEMATIC RT100M T4i

Ref. No. Part. No. Component Description F10 211-291 Alternator fuse F11 211-293 Worklights fuse F12 211-292 Frt Att lights F13 211-295 Heater-A/C F14 211-289 GPS F15 211-292 Hazard F16 211-292 Wiper motor G1 195-1966 Alternator J1 211-078 Cover cap for EDT connector J2 --Cover cap for diagnostic connector J3 --Dust plug for program connector J4 215-2023 Front attachment jumper K1 --Start relay K2 215-2779 Fuel pump relay K3 215-2779 Accessory relay K4 215-2779 Ignition relay K5 215-2779 Worklights relay K6 217-710 Rear steer left relay K7 217-710 Rear steer right relay K8 215-2779 GPS ignition relay K9 215-2779 GPS attachment relay K10 215-1534 Preheat relay K11 215-041 Flasher K12 217-826 Heater-A/C K13 217-710 Wiper motor isolation relay L1 500-1528 Forward solenoid L2 500-1528 Reverse solenoid L3 500-1528 Low speed solenoid L4 214-491 Differential lock solenoid L5 217-948 Rear steer left solenoid L6 217-948 Rear steer right solenoid L7 217-948 Frame tilt right solenoid L8 217-948 Frame tilt left solenoid L9 214-909 Steer/Tilt bypass solenoid L10 214-909 Reel carrier bypass solenoid L11 217-948 Reel carrier down solenoid L12 217-948 Reel carrier up solenoid

02

Notes 10A Mini ATC 20A Mini ATC 15A Mini ATC 30A Mini ATC 3A Mini ATC 15A Mini ATC 15A Mini ATC EDT connector Diagnostic connector Program connector Deutz - supplied with engine

Option - Light Kit Option - Heat / AC Option - Cab

Option - RC120 Option - RC120 Option - RC120

ID0309542

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ELECTRICAL SCHEMATIC RT100M T4i

Ref. No. Part. No. Component Description L13 211-270 Reel winder solenoid 1 L14 211-270 Reel winder solenoid 2 L15 211-270 Reel winder solenoid 3 L16 211-270 Reel winder solenoid 4 L17 158-584 Drilling attachment CCW solenoid L18 158-584 Drilling attachment CW solenoid LS1 192-006 Horn LS2 306-603 Warning alarm LS3 306-602 Backup alarm Q1 215-1175 Crowd neutral switch Q2 215-1175 Dig/drive switch PT 211-087 Positive Terminal R1.1 TBD Engine glow plug R1.2 TBD Engine glow plug R1.3 TBD Engine glow plug R1.4 TBD Engine glow plug R2 215-1711 CAN Resistor R3 215-1711 CAN Resistor R4 215-1711 CAN Resistor R5 215-1711 CAN Resistor R6 215-1201 Resistor pack R7

See note Blower resistor

R8

See note Temperature control

R9 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13

See note 217-819 215-2013 306-607 306-607 214-914 214-912 213-293 215-1905 217-765 214-854 --195-1868 See note

02

Resistor Battery disconnect switch Ignition switch Horn button Engine override button Shifter cutout switch Differential lock switch Transmission temperature switch Park brake switch Hydraulic filter switch Hydraulic temperature switch Not used Coolant level switch WIF sensor

Notes Option - RC120 Option - RC120 Option - RC120 Option - RC120 Option - Rotowitch Option - Rotowitch

Option - Backup Alarm

Deutz - supplied with engine Deutz - supplied with engine Deutz - supplied with engine Deutz - supplied with engine

Opt - Heat/AC (No CMW service part avail.)

Opt - Heat/AC (No CMW service part avail.)

Option - Heat/AC (24kΩ, 1/2 watt)

Use 306-608 button cover Use 306-608 button cover

Part of fuel filter bowl

ID0309542

203

ELECTRICAL SCHEMATIC RT100M T4i

Part.

Ref. No. No. S14 217-893 S15 217-764 S16 217-762 S17 217-764 S18 214-912 S19 217-762 S20 217-817 S21 217-762 S22 S23 S24 S25 S26 S27

Component Description Wiper/washer switch Frame tilt switch Rear steer auto/manual switch Rear steer RT/LT switch Worklight switch Hazard light switch Reel carrier switch Reel winder switch Drilling attachment remote switch 217-060 assm.

215-2096 Engine stop switch --Not used 215-2095 Digital throttle enable switch 217-817 Digital throttle switch 217-762 Backhoe lights switch

S28

215-1591 Rear steer right sensor switch

S29 S30 S31 S32 S33 U1 U2

215-1591 499-707 499-708 499-709 214-946 220-2075 215-1895

U3 U4

See note Engine ECU 215-1637 GPS Module

02

Rear steer left sensor switch Blower switch A/C switch Thermostat Pressure switch 48 Pin controller with CAN Display

Notes Option - Cab

Option - Cab Option - Cab Option - RC120 Option - RC120 Option - Rotowitch Option - A920 Option - A920 Option - A920 Option - A920 Micro switch assembly uses 2151568 Micro switch assembly uses 2151568 Option - Heat / AC Option - Heat / AC Option - Heat / AC Option - Heat / AC Unconfigured controller Unconfigured display Deutz - No CMW service part available Option - GPS

ID0309542

204

ELECTRICAL SCHEMATIC RT100M T4i

ITEM CMW P/N 1 215-2027 2 215-2028 3 215-2051 4 215-2023 5 N/A 6 215-2139 7 215-2140 8 215-2101 9 215-1105 10 215-2049 11 215-2102 12 215-2103 13 213-227 14 215-2150 15 215-1577 16 215-2044 17 215-2045 18 213-066 19 213-120 20 214-933 21 215-2050 22 215-2116 23 215-2117 24 215-2153 25 215-2152 26 213-064 27 215-2111 28 213-041

02

DESCRIPTION FRAME HARNESS CONSOLE HARNESS MECHANICAL TRANS HARNESS RT100 FRONT ATTACHMENT JUMPER POSITIVE BATTERY CABLE 2/0 GA NEGATIVE BATTERY CABLE 2/0 GA GROUND CABLE 2/0 BRAIDED GROUND STRAP ALTERNATOR CABLE (4GA X 73", RED) COLD START CABLE GLOW PLUG CABLE HYDRAULIC FILTER HARNESS (POWERSHIFT) LIGHT KIT HARNESS REAR STEER HARNESS BACKHOE HARNESS A920 REEL CARRIER HARNESS RC120 REEL WINDER HARNESS BACKHOE LIGHT HARNESS ROTO WITCH IV HARNESS ROTOWITCH IV POWER ADAPTER FUEL PRESSURE SENSOR EXTENSION FUEL PUMP JUMPER ROTOWITCH IV SOLENOID CABLE JUMP START POST CABLE WASHER HARNESS WIPER / WASHER HARNESS A/C HARNESS

ID0309542

205

ELECTRICAL SCHEMATIC RT100M T4i REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0309542

206

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

PIN#

PIN#

1

CAVITY PLUG CAVITY PLUG CAVITY PLUG

10

4 5

CAVITY PLUG

13 RED/YEL 18 (110) 14 CAVITY PLUG

6 7

15 CAVITY 16 PLUG

2 3 6 7 8 18 9 1 10 17 5 2 16 4 3 11 15 12 14 13

CAVITY PLUG CAVITY PLUG

8 9

CAVITY PLUG

11 CAVITY PLUG 12 RED/YEL 18 (110)

17 CAVITY 18 PLUG

CAVITY PLUG CAVITY PLUG CAVITY PLUG

8 7 6 9 18 1 10 2 5 17 11 3 4 16 12 15 13 14

CAVITY PLUG

1

CAVITY PLUG

-A-

TO BACKHOE or RC/RW HARNESS

-C-

TO BATTERY SIDE OF DISCONNECT

-DD-DDPIN#

1 2

PIN#

BLK/RED 10 (1A)

10 WHT/GRN 18 (128) GRN/YEL PUR/RED 16 (126) 16 (76) 11

BLK/RED (1A)

7 8

BLU/WHT 16 (81) ORG 12 (7) ORG/BLK 14 (111) ORG/GRN 12 (10)

14 15

BLK/RED (1A)

CAVITY PLUG CAVITY PLUG YEL/GRN 18 (213)

CAVITY PLUG

ENGINE PIN# 1 BARE (174)

PIN# PIN# PIN# PUR/WHT 2 PUR/BLK 3 4 CAVITY (120) PLUG (121)

5

CAVITY PLUG

6

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

9

BARE (171)

10

CAVITY PLUG

11

CAVITY PLUG

12

CAVITY PLUG

13

CLEAR (170)

14

BLK (169)

15

BLK (172)

16

CAVITY PLUG

17

BRN/WHT (135)

18

CAVITY PLUG

19

BLU/ORG (158)

20

ORG/BLU (159)

21

CLEAR (173)

22

BLU (165)

23

BLU/GRN (168)

24

YEL/RED (69)

25

TAN/GRN (164)

26

BLU/WHT (148)

27

WHT/PUR (59)

28

BLU/YEL (167)

29

BLU/BLK (166)

30

CAVITY PLUG

31

TAN/BLK (163)

32

TAN (162)

33

CAVITY PLUG

34

CAVITY PLUG

35

PUR/YEL (154)

36

CAVITY PLUG

37

ORG/YEL (156)

38

YEL/BLU (151)

39

CAVITY PLUG

40

YEL/GRN (153)

41

GRN/YEL (152)

42

YEL/ORG (157)

43

CAVITY PLUG

44

CAVITY PLUG

45

CAVITY PLUG

46

TAN/GRN (176)

47

BLU/WHT (160)

48

WHT/BLU (161)

49

CAVITY PLUG

50

TAN/ORG (122)

51

WHT/GRN (175)

52

CAVITY PLUG

53

CAVITY PLUG

54

CAVITY PLUG

55

CAVITY PLUG

56

CAVITY PLUG

57 60

BLK (1)

58

CAVITY PLUG

61

BLU/YEL (150)

BLK/GRN (1E)

TO ENGINE BLOCK GROUND

-MM-

CAVITY PLUG

BLK/BLU (1B) BLK (1)

LS1

16 17 GRN/YEL 18 (214)

9 GRN/WHT 18 (127) 18

S1

BRN/YEL (15)

1

HORN

BRN 3 TAN/GRN 16 (11) 16 (79) 12 TAN/WHT RED/YEL 4 16 (80) 13 18 (110)

5 6

2

59

CAVITY PLUG

62

YEL/PUR (155)

-MM-

ENGINE RED (31) BRN/ORG (30)

+

WHT/RED (26)

AIR PREHEATER SOLENOID K10

-D-

01

-B-

ID0323142

207

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

BAT

RED (2A)

RED (2)

F1

RED (2)

MAIN POWER CONNECTION A

A

B

(CAP)

B

PIN#

BLK (1)

CAVITY PLUG

-LLCAN

F15

PIN#

1 2

4 3

YEL (29) GRN (28)

YEL (145) GRN (144)

WHT (91)

PUR (83)

BLK (1)

TO LIGHT KIT HARNESS -GG-

-KK-

GRN (84)

PIN#

1 2 3 6 5 4

TAN (90)

BRN (85)

WHT (91)

-A-

PIN#

1

PUR 14 (96)

4

CAVITY PLUG

2

CAVITY PLUG

3

CAVITY PLUG

-E-

-CC-

1

SKT#

TO CONSOLE HARNESS -HH-

1 2

SKT#

9

4

8

5

7

6

11

BLK/GRN 16 (1E)

21

BLU/BLK 18 (139)

CAVITY PLUG

12

PNK 18 (23)

22

CAVITY PLUG

3

GRA 16 (141)

13

GRA/GRN 18 (109)

23

TAN 16 (42)

4

YEL/BLU 18 (70)

14

CAVITY PLUG

24

CAVITY PLUG

5

CAVITY PLUG

15

CAVITY PLUG

25

PUR/RED 16 (76)

6

CAVITY PLUG

16

CAVITY PLUG

26

WHT/ORG 16 (134)

7

CAVITY PLUG

17

CAVITY PLUG

8

CAVITY PLUG

18

2

1 3

SKT #

SKT #

12 11 10

-BBSKT #

SKT# WHT/BLK 18 (45)

CAVITY PLUG

27

GRA/YEL 16 (41)

28

BLU/GRN 16 (37)

GRA/BLK 16 (40)

H

BLK/RED 16 (1A)

R

TAN/GRN 16 (79)

9

CAVITY PLUG

19

CAVITY PLUG

29

CAVITY PLUG

B

PUR 14 (83)

J

CAVITY PLUG

S

BLU/WHT 16 (81)

10

CAVITY PLUG

20

BLU/WHT 18 (138)

30

CAVITY PLUG

C

ORG/BLK 14 (111)

K

CAVITY PLUG

T

BRN 16 (11)

31

CAVITY PLUG

D

GRN 14 (84)

L

CAVITY PLUG

U

BRN 16 (43)

H

X

K G F

U

B A

E

D

N

CAVITY PLUG

G

BLK/BLU 12 (1B)

P

TAN/WHT 16 (80)

CAVITY PLUGS (2X)

W

ORG/BLU 16 (10A)

X

BRN/YEL 16 (15)

P

TO CONSOLE HARNESS -CC-

CAN -LL-

RED (2A)

-HH-

RED/GRN (5)

TO CONSOLE HARNESS -BBTO CONSOLE HARNESS -AA-

31 30 29

7 16

10 3

1 5

23 12

13 14

26

TAN (90)

PC: 12015792 PT: 12089188 PS: 12015323

PIN#

22 11

4

6 15

27

21 9

2

17 28

PIN#

20 8

19 18

24 25

1 2

4 3

TO WASHER PUMP -PP-

A

A

B

B

A

CAVITY PLUG

R

RED (2A)

B

F

V

A

TAN/RED 18 (73)

3 4

N S

B

M

2 1

M

4 3

E

RED/YEL 18 (110)

L C

T

ORG/GRN 12 (10)

ORG (7)

J

W V

1 2

A

1

CAVITY PLUG

12 TAN/GRN 16 (53)

2

TAN/BLK 16 (211)

11

3

TAN/GRN 16 (131)

10 BLU/ORG 16 (49)

4

GRA 16 (136)

9

CAVITY PLUG

5

BRN 14 (85)

8

CAVITY PLUG

6

GRA/RED 16 (137)

7

CAVITY PLUG

TO CONSOLE HARNESS -KK-

TAN/RED 16 (52)

BLK (1)

-B-

01

-F-

ID0323142

208

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

GRA/YEL (41)

HYDRAULIC FILTER SWITCH S9

PIN # PIN # 1 GRN/ORG 8 TAN/BLU 16 (77) 16 (67) BLU/ORG 2 16 (78) 7 TAN/BLU 16 (67) 3 ORG/BRN 6 TAN/BLU 16 (67) 16 (194) 4 GRN/RED 5 TAN/BLU 16 (193) 16 (67)

REAR STEER DIODE PACK D2

1

-G-

-E-

A B A B A

A

B

BRN/RED 16 (14) CAVITY PLUG

H

TAN/GRN 16 (53)

J

BLU/ORG 16 (49)

K

TAN/GRN 16 (131)

D

WHT/ORG 16 (134)

L

CAVITY PLUG

E

BLK/BLU 16 (1B)

M

GRA/RED 16 (137)

N

CAVITY PLUG

P

ORG/GRN 16 (10)

F G

TAN/RED 16 (52)

FRAME TILT LEFT SOLENOID L8

BLU/GRN (37)

A B C

BLK/BLU (1B)

GRA 16 (136)

C

BLK/RED 16 (1A)

B

A

BLK/RED (1A)

REAR STEER LEFT SOLENOID L5

BLK/RED (1A)

SEAT SWITCH ORG/GRN E2 (10) TO MECHANICAL TRANSMISSION HARNESS -NN-

GRN/RED (193)

BLU/ORG (78)

GRA/BLU (18)

P N D M C A L G B H K J

PIN#

A

YEL/BLK (16)

E

PIN#

BLK/RED (1A)

FRAME TILT RIGHT SOLENOID L7

F

-NN-

B

THROTTLE 1 E5

A

BYPASS SOLENOID L9

BLK/RED (1A)

REAR STEER RIGHT SOLENOID L6

B

BLK (16)

A

CAVITY PLUG

B

A

S10

3 2 1

ORG/BRN (194)

BLK/RED (1A)

BLU/GRN (17) 4 5 6

A

GRN/ORG (77)

GRA/BLK (40)

BLU/PUR (215)

-JTAN/BLU (67)

B

-H-

TAN/BLK (211)

A

HYDRAULIC TEMP SWITCH

B

B

AXLE LOCK SOLENOID L6 BLK/RED (1A)

A A

TAN/RED (73)

B

BLK (1)

B

B

FRAME

1 HEATER-A/C OPTION -SSPUR (96)

A

B

B

B A

A

-F-

BLK (1)

C1

BACKUP ALARM LS3

A

BRN (43)

C B

TO FUEL SENDER

BLK/RED (1A) A

01

CAVITY PLUGS

ORG/GRN (10)

PARKING BRAKE SWITCH S8

TAN (42)

ORG/GRN (10)

BRN/RED (14)

B

BLK/RED (1A)

ID0323142

209

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

FRAME TILT SWITCH S15 ORG (7)

1

BLU/ORG (78)

THROTTLE 2 E4

GRN/ORG (77)

GRA/BLU (18)

GRN/BLU (25) YEL/BLK (16)

3 2 18 6 5 47 A B C

-G-

-TTPIN # 1 ORG/GRN (10) 2 CAVITY PLUG 3 BLK/RED (1A) 4 CAVITY PLUG 5 CAVITY PLUG 6 CAVITY PLUG

PIN # 12 CAVITY PLUG 11 CAVITY PLUG 10 CAVITY PLUG 9 ORG/BRN (194) 8 GRN/RED (193) 7 CAVITY PLUG

TO REAR STEER HARNESS -TT-

01

ID0323142

210

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

-EE-

-H-

ECU "K" PIN#

ECU "K" -EE-

7

2

1

4

3

6

5

PIN#

RED/GRN (5)

3

RED/GRN (5)

5

RED/GRN (5)

2

BLK/BLU (1B)

4

BLK/BLU (1B)

6

BLK/BLU (1B)

PIN#

1

PIN#

1

PIN#

PIN#

PIN#

7

CAVITY PLUG

29

YEL/ORG (147)

51

CAVITY PLUG

73

PUR/WHT (121)

8

CAVITY PLUG

30

CAVITY PLUG

52

CAVITY PLUG

74

YEL/GRN (213)

9

CAVITY PLUG

31

CAVITY PLUG

53

GRN (144)

75

YEL (145)

10

CAVITY PLUG

32

CAVITY PLUG

54

YEL (29)

76

GRN (28)

11

CAVITY PLUG

33

CAVITY PLUG

55

CAVITY PLUG

77

CAVITY PLUG

12

CAVITY PLUG

34

CAVITY PLUG

56

CAVITY PLUG

78

CAVITY PLUG

13

TAN/ORG (146)

35

WHT/BLK (45)

57

BLK/YEL (130)

79

CAVITY PLUG

14

CAVITY PLUG

36

CAVITY PLUG

58

CAVITY PLUG

80

GRN/YEL (214)

15

GRN/YEL (126)

37

WHT/GRN (128)

59

CAVITY PLUG

81

CAVITY PLUG

16

BLU/PUR (215)

38

CAVITY PLUG

60

CAVITY PLUG

82

WHT/GRN (175)

17

CAVITY PLUG

39

CAVITY PLUG

61

BRN/WHT (135)

83

GRA/ORG (124)

18

GRN/WHT (127)

40

CAVITY PLUG

62

YEL/BLK (16)

84

CAVITY PLUG

19

GRA/GRN (109)

41

CAVITY PLUG

63

BLU/GRN (17)

85

TAN/GRN (176)

20

CAVITY PLUG

42

PNK (23)

64

TAN/YEL (129)

86

CAVITY PLUG

21

GRN/ORG (123)

43

CAVITY PLUG

65

CAVITY PLUG

87

YEL/BLU (70)

22

CAVITY PLUG

44

TAN/ORG (122)

66

CAVITY PLUG

88

RED/YEL (110)

23

CAVITY PLUG

45

CAVITY PLUG

67

CAVITY PLUG

89

CAVITY PLUG

24

CAVITY PLUG

46

GRA/BLU (18)

68

GRN/YEL (126)

90

BLU/BLK (139)

25

CAVITY PLUG

47

CAVITY PLUG

69

CAVITY PLUG

91

CAVITY PLUG

CAVITY PLUG

70

CAVITY PLUG

92

CAVITY PLUG

71

CAVITY PLUG

93

CAVITY PLUG

72

CAVITY PLUG

94

CAVITY PLUG

28 50

72 94 73

A

YEL (29)

B

C

R3 CMW# 215-1711

CAVITY PLUG

GRN (28)

A

YEL (145)

B

C

R4 CMW# 215-1711

GRN (144)

CAVITY PLUG

COOLANT LEVEL SENSOR

26

BLU/WHT (138)

48

27

CAVITY PLUG

49

CAVITY PLUG

50

CAVITY PLUG

28

PUR/BLK (120)

S12 TAN/ORG (146)

YEL/BLU (70)

YEL/ORG (147)

CAVITY PLUG

B

A ORG/BLU (10A)

ORG/WHT (12)

DIODE

D1 B

1

A

ORG/WHT (12)

ALTERNATOR G1

-D-

01

ID0323142

211

ELECTRICAL DIAGRAM FRAME HARNESS RT100M

-FF-

-J-

ECU "A"

1

PIN#

1

PIN#

PIN#

PIN#

CAVITY PLUG

16 PUR/YEL 31 CAVITY 46 YEL/GRN (154) PLUG (153)

2

BLU/YEL (150)

17 CAVITY 32 YEL/BLU 47 CAVITY PLUG (151) PLUG

3

GRN/YEL (152)

18 ORG/YEL 33 YEL/PUR 48 YEL/ORG (156) (155) (157)

4 BLU/ORG 19 BLU/WHT 34 CAVITY 49 CAVITY PLUG (158) PLUG (160)

1

30

16

31

60

46

6

21 CAVITY 36 PLUG

TAN (162)

-FF-

15

CAVITY PLUG CAVITY PLUG

CAVITY PLUG

7 22 8 CAVITY 23 PLUG 9 CAVITY 24 PLUG

ECU "A"

45

5 ORG/BLU 20 WHT/BLU 35 WHT/ORG 50 (159) (26) (161) CAVITY PLUG RED (31) BLU (165)

CAVITY PLUG

37 38 39

BLK (169) BARE (174) BLK (172)

51

52 CLEAR (170) 53 BARE (171) 54 CLEAR (173)

10 25 40 55 CAVITY PLUG CAVITY TAN/GRN CAVITY CAVITY 11 PLUG 26 (164) 41 PLUG 56 PLUG TAN/BLK (163)

GRN/BLU (25)

BLU/YEL (167)

12 CAVITY PLUG

27 BLU/BLK 42 CAVITY 57 CAVITY PLUG PLUG (166)

13 CAVITY PLUG 14 CAVITY PLUG 15 CAVITY PLUG

28 YEL/RED 43 BLU/GRN 58 CAVITY (69) (168) PLUG WHT/PUR BLU/WHT 29 (59) 44 (148) 59 CAVITY PLUG 30 CAVITY 45 BRN/ORG 60 CAVITY PLUG (30) PLUG

CAP

GRN/ORG (123) GRA/ORG (124)

B TAN/YEL (129)

1

2

BLK/YEL (130)

A C

TAN/ORG (122)

W.I.F. SENSOR

S13

GRA (141)

1

1

-C-

2

2

BLK/RED (1A)

01

FUEL PUMP

1

M1

ID0323142

212

ELECTRICAL DIAGRAM FRAME HARNESS RT100M REF PART NO. NUMBER

1

215-2027

QTY

DESCRIPTION

1

FRAME HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323142

213

214

ELECTRICAL DIAGRAM CONSOLE HARNESS RT100M

-BB-

PIN# PIN# PIN# GRA/BLK BLK/RED A H R TAN/GRN (40) (1A) (79)

WARNING ALARM EMPTY EMPTY OMRON

FUEL PUMP G8V-1C7T-R-DC12

OMRON

7.5

IGNITION SWITCH 7.5A

30

ENGINE ECU 30A

25

ACCESSORY 25A

25

IGNITION 25A

ACCESSORY G8V-1C7T-R-DC12

OMRON

IGNITION G8V-1C7T-R-DC12

OMRON

LIGHTS G8V-1C7T-R-DC12

GRA (44)

FUEL PUMP 20A

20

LS2

B

ORG/GRN (10)

C D E

10

ALTERNATOR 10A

20

WORK LIGHTS 20A

15

FRT ATT LIGHTS 15A

30

HEATER-A/C 30A

PANEL MOUNT EDT CONNECTOR J1 TURCK: FKP 4.5-1 (1)

-B-

(4)

BLK (10)

F G

PUR (83) ORG/BLK (111) GRN (84) ORG/GRN (10) CAVITY PLUG BLK/BLU (1B)

CAVITY PLUG CAVITY PLUG CAVITY PLUG TAN/RED (73) CAVITY PLUG TAN/WHT (80)

J K L M N P

BLU/WHT (81) ORG/BLK (11) BRN (43) RED/YEL (110) ORG/BLU (10A) BRN/YEL (15)

S T U V W X

TURCK WHT TURCK (5) GRA (3) (2)

BLU (1B)

TO FRAME HARNESS

1

-BBL

M

K

N C

J

B

D

P

H

R

A

X

S

G

E F

W

T V

U

-AORG 12 (7)

RELAY PIN #

PIN #

TO FRAME HARNESS

1 2

PIN #

4 3

C1 C2

CAVITY PLUG CAVITY PLUG

D2

CAVITY PLUG CAVITY PLUG

D1

C3

CAVITY PLUG

D3

BLU/WHT 18 (138)

B4

BLU/BLK 18 (139)

C4

CAVITY PLUG

D4

GRA 14 (141)

B5

ORG/WHT 12 (6A) C5

CAVITY PLUG

D5

BLK/RED 16 (1A)

B6

ORG/BRN C6 16 (6)

CAVITY PLUG

D6

ORG 12 (7)

B7

ORG/YEL 12 (9A)

C7

CAVITY PLUG

D7

BLK/RED 16 (1A)

B8

ORG/BLU C8 16 (9)

CAVITY PLUG

D8

ORG/GRN 12 (10)

B9

PUR/WHT C9 14 (82)

CAVITY PLUG

D9

BLK/RED 16 (1A)

B10

ORG 12 (7)

CAVITY PLUG

D10

PUR 14 (83)

-KKPIN#

1 2

8 9

10 22

18 7

1 4

23

30 19

2 3

11 12

6

28 16

15 14

25

29 17

5 13

24

TO FRAME HARNESS

31

20 21

C10

27 26

-CC-

-CCPIN# 1 2 3 4 5 6 7

01

WHT/BLK (45) CAVITY PLUG GRA (141) YEL/BLU (70) CAVITY PLUG CAVITY PLUG CAVITY PLUG

CONSOLE -HH-

1 2

GRA/WHT 14 (212)

TO FRAME HARNESS -KK-

-AARED/GRN 12 (5)

4 3

B3

RED 12 (2A)

PIN# PUR 12 (96) CAVITY PLUG

4 3

CAVITY PLUG CAVITY PLUG

CAN -LL-

2 1

B2

CAVITY PLUG CAVITY PLUG

3 4

B1

RED 12 (2A)

PIN#

PIN#

PIN#

8 CAVITY PLUG CAVITY 9 PLUG CAVITY 10 PLUG BLK/GRN 11 (1E) PNK 12 (23) CAVITY 13 PLUG CAVITY 14 PLUG

15 CAVITY PLUG CAVITY 16 PLUG CAVITY 17 PLUG CAVITY 18 PLUG CAVITY 19 PLUG BLU/WHT 20 (138) BLU/BLK 21 (139)

22 CAVITY PLUG 23 TAN (42) CAVITY 24 PLUG PUR/RED 25 (76) CAVITY 26 PLUG GRA/YEL 27 (41) BLU/GRN 28 (37)

PIN# 29 30 31

CAVITY PLUG CAVITY PLUG CAVITY PLUG

CAN FUSE

PIN#

PIN #

YEL 1 YEL (29) 4 (145) GRN GRN 2 (28) 3 (144)

PIN #

RED CAVITY AA1 12 (2A) A1 PLUG RED AA2 A2 GRA/WHT 14 (2A) 14 (212) RED RED/YEL A3 AA3 16 (2A) 16 (3) RED RED/GRN AA4 A4 12 (2A) 12 (5) RED ORG/WHT A5 AA5 12 (2A) 12 (6A) ORG/YEL RED AA6 A6 12 (9A) 12 (2A) ORG/BLU ORG/GRN AA7 16 (10A) A7 16 (10) PUR/WHT RED AA8 14 (82) A8 14 (2A) ORG/BLK ORG A9 AA9 14 (111) 14 (7) RED RED/BLU AA10 A10 12 (2A) 12 (95)

PIN#

-HHPIN#

1 2 3 4 5 6

PIN# CAVITY PLUG TAN/BLK 16 (211) TAN/GRN 16 (131) GRA 16 (136) BRN 14 (85) GRA/RED 16 (137)

12 TAN/GRN 16 (53) 11 TAN/RED 16 (52) 10 BLU/ORG 16 (49) 9 CAVITY PLUG 8 CAVITY PLUG 7 CAVITY PLUG

ID0324851

215

ELECTRICAL DIAGRAM CONSOLE HARNESS RT100M

30 PIN

18 PIN

U1 - CMW CONTROLLER

U1 - CMW CONTROLLER

A1

ORG/GRN (10)

A2

BLK/BLU (1B)

A3

CAVITY PLUG

B1

ORG/GRN (10)

B2

BLK/BLU (1B)

B3

CAVITY PLUG

J2 DIAGNOSTIC

C1

WHT/GRN (132)

C2

WHT (106)

C3

CAVITY PLUG

A

D1

TAN/GRN (131)

D2

GRA (105)

D3

CAVITY PLUG

E2

RED/YEL (110)

E3

CAVITY PLUG

F2

WHT/BLK (8) CAVITY PLUG

F3

CAVITY PLUG

G3

BLU/GRN (37) GRA (136)

A1

YEL (29)

A2

CAVITY PLUG

A3

TAN (42)

E1

TAN/RED (73)

B1

GRN (28)

B2

CAVITY PLUG

B3

BLK/YEL (200)

F1

ORG/BLK (11)

C1

CAVITY PLUG

C2

WHT/BLK (45)

C3

CAVITY PLUG

G1

CAVITY PLUG

G2

D1

CAVITY PLUG

D2

CAVITY PLUG

D3

CAVITY PLUG

H1

CAVITY PLUG

H2

PUR/GRN (51)

H3

E1

CAVITY PLUG

E2

TAN/BLK (211)

E3

CAVITY PLUG

J1

CAVITY PLUG

J2

J3

CAVITY PLUG

F1

WHT/GRN (38)

F2

CAVITY PLUG

F3

CAVITY PLUG

K1

CAVITY PLUG

K2

CAVITY PLUG CAVITY PLUG

K3

GRA/RED (137)

A1 B1 C1

D1 E1 F1

A1 B1 C1 D1 E1

A2 B2 C2

D2 E2 F2

A2 B2 C2 D2 E2

F2 G2 H2 J2 K2

A3 B3 C3

D3 E3 F3

A3 B3 C3 D3 E3

F3 G3 H3 J3 K3

BC

PIN#

ORG/GRN (10) BLK/BLU (1B)

B

G H

C

J

D

K

E

GRN (144) YEL (145)

L GRN (28)

F

M

YEL (29)

F1 G1 H1 J1 K1

CAN RESISTOR

30

18 A

PIN#

DE F

R6 YEL (145)

GRN (144) B

A C

J2 DIAGNOSTIC J

A

H G

M

B K C L

F

D

1 -G-

-B-

E

1

-J-A-

-F-H-

-C-D-E01

ID0324851

216

ELECTRICAL DIAGRAM CONSOLE HARNESS RT100M

PUR (96)

BLK/RED (1A) RED/BLU (95)

K12

87

30

CLIMATE CONTROL

85 87a 86

BC: 3-334-485-008

1

ORG (7) GRN (204)

PLUG

DISPLAY PROGRAMMING

WHT (205)

J3

-C-

1 2 3

RED (206)

6 5 4

GRA (207)

CAVITY PLUG

ORG/GRN (10)

1

GRA/YEL (41)

DISPLAY RESISTOR

-D-

R6 GRA/BLK (40)

WHT/ORG (134)

1 WIPER 15A OMRON

B

A

1

1

2

2 3

3

4

4

5

5

6

6

2

G8V-1C7T-R-DC12

OMRON

-E-

C

B

A

RED (216)

BLK/RED (1A)

ORG/BLU (9) 1 2

CAP

4 3

B

U4 GPS

BLU (217)

A

15

GPS 2A

G8V-1C7T-R-DC12

PDM

C

ORG (7)

BLK/GRN (1E)

ACCESSORY SOCKET E1

PDM B1 ORG/BLU B2 (9)

CAVITY PLUG CAVITY PLUG

BLK/GRN (1E) BLU B3 (217)

RED (2A)

RED (216)

C3

A1

C1

01

BLU/YEL (218)

A2

C2

A3

CAVITY PLUG

A4

BLU/YEL (218)

WHT/GRN B4 (38)

C4

CAVITY PLUG

CAVITY PLUG

A6 BLK/GRN

BLK/GRN B5 (1E)

B6

CAVITY PLUG

C6

ORG (7)

A5

C5

BRN (85)

(1E)

ID0324851

217 DISPLAY

ELECTRICAL DIAGRAM

24

B

CAP

CAVITY PLUG

25

CAVITY PLUG

26

A

B B

GRN (204) RED (206) YEL (29)

27 ORG/GRN (10)

BLK/RED (1A)

ORG (7)

U2

PIN#

A

CONSOLE HARNESS RT100M

A

1

(1B)

ORG/BLU ORG/BLU (9) (9)

30

RED/YEL (3)

31

BLANK CAVITY BLANK CAVITY

6 5 4 1 2 3

32 RED/YEL (3)

ORG/BRN (6)

BLU/WHT (81)

3

2

1 8

6

5

4 7

BLU/WHT (81)

ORG (7)

WHT/BLK (8)

BLANK CAVITY

35 CAVITY

ORG (7)

14

GRN (28)

15

BLANK CAVITY

16

BLANK CAVITY

17

BLANK CAVITY

18

GRA/YEL (41)

19

BRN (43)

20

BLANK CAVITY

21 22

BLK/RED (1A) BLK/BLU (1B)

23

BLANK CAVITY

1

WHT (205)

2

BLANK CAVITY

3

GRA (44)

4

BLANK CAVITY

5

BLANK CAVITY

6 GRA/BLK (40) 7 WHT/ORG (134) 8

BLANK CAVITY

9

BLANK CAVITY

BLANK 10 CAVITY

11

BLANK CAVITY

BLANK 12 CAVITY

PUR/RED (76) 3

2

1 8

6

5

4 7

REEL CARRIER SWITCH

REEL WINDER SWITCH

S20

S21

1

RW

35

RC

12

GRA (207)

BLANK

BLANK

TAN/GRN (79)

TAN/WHT (80)

BLANK CAVITY

33 CAVITY 34

ORG (7)

13

29 BLK/BLU

S2

-G-

RED (2A)

28

IGNITION SWITCH

PIN#

PIN#

1

24

-FB

GRN (28)

C A

DISPLAY

U2 HORN

YEL (29)

CAN RESISTOR

R2

ENGINE

HORN SWITCH

ENGINE OVERRIDE SWITCH

S3

S4 ORG (7)

01

BRN/YEL (15)

PNK (23)

YEL/BLU (70)

ID0324851

218

ELECTRICAL DIAGRAM CONSOLE HARNESS RT100M

WHT/GRN (132)

TAN/GRN (53)

5

6

7

8

4

3

2

1

ORG/GRN (10)

PUR/GRN (51)

CAVITY PLUG BLU/ORG (49)

CAVITY PLUG

TO FNR SHIFTER

TAN/RED (52)

BLK/YEL (200)

E3

ORG/GRN (10) 3

2

1 8

6

5

4 7

DIFFERENTIAL LOCK SWITCH

S6

1

1

-H-J-

01

ID0324851

219

ELECTRICAL DIAGRAM CONSOLE HARNESS RT100M REF PART NO. NUMBER

1

215-2028

QTY

1

DESCRIPTION

REMARKS

CONSOLE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0324851

220

ELECTRICAL DIAGRAM

MECHANICAL TRANSMISSION HARNESS RT100M P E D F A L G B K H J N

M

-NNPIN#

PIN#

BRN/RED (14) CAVITY PLUG BLU/ORG (49) WHT/ORG (134) BLK/BLU (1B) BLK/RED (1A) TAN/RED (52)

A B C D E F G

H J K L M N P

C

-NN-

TO FRAME HARNESS

TAN/GRN (53) BLK (136) BLK (131) CAVITY PLUG GRA/RED (137) CAVITY PLUG ORG/GRN (10)

CROWD NEUTRAL SWITCH

BLU (1B)

3 3 1

4

1

1

BRN (10)

4 BLK (131) PIN#

TO DIODE PACK 8

8 7

1

7

2

6

3

5

4

6 5

BLU (1B)

PIN#

BLU/ORG (49) TAN/RED (52) TAN/GRN (53) CAVITY PLUG

1 2 3 4

BLK/RED (1A) BLK/RED (1A) BLK/RED (1A) CAVITY PLUG

DIG/DRIVE SWITCH TAN/GRN (53)

3 3 1

4

4 1 BLK (136)

BLK/RED (1A)

TRANSMISSION REVERSE SOLENOID

BRN (10)

TAN/RED (52) BLK/RED (1A)

TRANSMISSION FORWARD SOLENOID BLU/ORG (49) BLK/RED (1A) GRA/RED (137)

TRANSMISSION LOW SPEED SOLENOID

ORG/GRN (10)

SHIFTER CUTOUT SWITCH

01

WHT/ORG (134)

TRANSMISSION TEMPERATURE SWITCH

ID0325025

221

ELECTRICAL DIAGRAM

MECHANICAL TRANSMISSION HARNESS RT100M REF PART NO. NUMBER

1

215-2051

QTY

1

DESCRIPTION

REMARKS

MECHANICAL TRANSMISSION HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0325025

222

ELECTRICAL DIAGRAM

FRONT ATTACHMENT JUMPER RT120Q, RT120H, RT100M

6 7 8 18 9 1 17 5 2 10 16 4 3 11 12 15 14 13

1 PIN#

1 2

CAVITY PLUG CAVITY PLUG

10 11

CAVITY PLUG CAVITY PLUG

3

CAVITY PLUG

12

RED/YEL (110)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

CAVITY PLUG

6

01

PIN#

CAVITY PLUG

15

7

CAVITY PLUG

16

8

CAVITY PLUG

17

9

CAVITY PLUG

18

CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG

ID0322892

223

ELECTRICAL DIAGRAM

FRONT ATTACHMENT JUMPER RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2023

QTY

1

DESCRIPTION

REMARKS

FRONT ATTACHMENT JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322892

224

ELECTRICAL DIAGRAM

GROUND CABLE (2/0 GA X 29" BLACK) RT120Q, RT120H, RT100M

1

01

ID0322893

225

ELECTRICAL DIAGRAM

GROUND CABLE (2/0 GA X 29" BLACK) RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

GROUND CABLE 2/0

215-2101

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322893

226

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP RT120Q, RT120H, RT100M

TO ENGINE

1

TO FRAME

01

ID0322894

227

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

BRAIDED GROUND STRAP

215-1105

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322894

228

ELECTRICAL DIAGRAM

ALTERNATOR CABLE (4GA X 73" RED) RT120Q, RT120H, RT100M

TO ALTERNATOR B+

1

TO ALTERNATOR FUSE

01

ID0322896

229

ELECTRICAL DIAGRAM

ALTERNATOR CABLE (4GA X 73" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2049

QTY

1

DESCRIPTION

REMARKS

ALTERNATOR CABLE (4GA X 73", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322896

230

ELECTRICAL DIAGRAM

COLD START CABLE (4GA X 54" RED) RT120Q, RT120H, RT100M

TO PREHEAT RELAY

1

TO PREHEAT FUSE

01

ID0322927

231

ELECTRICAL DIAGRAM

COLD START CABLE (4GA X 54" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2102

QTY

1

DESCRIPTION

REMARKS

COLD START CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322927

232

ELECTRICAL DIAGRAM

GLOW PLUG CABLE (4GA X 6" RED) RT120Q, RT120H, RT100M

TO PREHEAT RELAY

1

GLOW PLUG BUSS BAR

01

ID0322874

233

ELECTRICAL DIAGRAM

GLOW PLUG CABLE (4GA X 6" RED) RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2103

QTY

1

DESCRIPTION

REMARKS

GLOW PLUG CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322874

234

ELECTRICAL DIAGRAM

REAR STEER RIGHT RELAY K7

REAR STEER HARNESS RT120Q, RT120H, RT100M

ORG/BRN (194) BLK/RED (1A)

TO FRAME HARNESS

3 5 24 1

-TT-

REAR STEER LEFT RELAY K6

WHT/BLU (192) BLK/RED (1A)

3 5 24 1

WHT/BLU (192) GRN/RED (193) PUR/YEL (195)

WHT/RED (196)

PIN #

PIN #

ORG/GRN 1 7 (10)

CAVITY PLUG

2

CAVITY PLUG

GRN/RED (193)

3

BLK/RED ORG/BRN 9 (194) (1A)

4

CAVITY PLUG

10

CAVITY PLUG

5

CAVITY PLUG

11

CAVITY PLUG

6

CAVITY PLUG 12

CAVITY PLUG

8

K6

K7

-A-

1 -A-

GRN/RED (193)

7 4 5 6

8 1 2 3

REAR STEER AUTO SELECT S16

7 4 5 6

REAR STEER RIGHT/LEFT SWITCH S17

WHT/BLU (192)

A

LT BLU (191)

C B

8 1 2 3

01

ORG/BRN (194)

A

WHT/BLU (192)

LT BLU (191)

C B

ORG/GRN (10)

A

B C

A

B C

WHT/RED (196)

CAVITY PLUG

WHT/BLU (192)

CAVITY PLUG

PUR/YEL (195)

REAR STEER RIGHT REAR STEER LEFT SENSOR SWITCH SENSOR SWITCH S28 S29

ID0322880

235

ELECTRICAL DIAGRAM REAR STEER HARNESS RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-1577

QTY

1

DESCRIPTION

REMARKS

REAR STEER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322880

236

ELECTRICAL DIAGRAM

1 8

WHT/GRN (128)

5

2

GRN/YEL (126)

6

S26

GRN/WHT (127)

3

DIGITAL THROTTLE SWITCH

4 7

A920 BACKHOE RT120Q, RT120H, RT100M

1 8

5

GRN/YEL (214)

2

S25

YEL/GRN (213)

6

BRN/YEL (125)

3

DIGITAL THROTTLE ENABLE SWITCH

4 7

BLK/RED (1A)

BRN/YEL (125)

ORG/GRN (10)

BLU/GRN (60)

5

1 8 2

S24

6

TAN/BLU (19)

3

REMOTE CROWD SWITCH

4 7

TAPE CONNECTOR TO SEAL FROM EXPOSURE ORG (7)

1

(NOT USED ON RT100M)

2 1

ENGINE STOP SWITCH

1

CAVITY PLUGS

4

3 4

S23

ORG/BRN (11)

ORG/BLK (111)

A B

A

A

B

A

CAVITY PLUG

B

RED/YEL (110)

B

BLK/RED (1A)

BACKHOE WORK LIGHTS CAVITY PLUG

BLK/RED (1A)

DRILLING ATTACHMENT A

D

B

C

CAVITY PLUGS

C

B

D

A

ORG (7) PIN#

PIN# BLK/RED (1A)

10

WHT/GRN (128)

2

CAVITY PLUG

11

GRN/YEL (126)

3

CAVITY PLUG

12

ORG/BRN (11)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

TAN/BLU (19)

6

ORG (7)

15

BLU/GRN (60)

7

ORG/BLK (111)

16

YEL/GRN (213)

8

ORG/GRN (10)

17

GRN/YEL (214)

9

GRN/WHT (127)

18

CAVITY PLUG

TO FRAME HARNESS 8 7 6 9 18 1 10 2 5 17 11 3 4 16 12 15 13 14

01

1

-DD-

ID0323023

237

ELECTRICAL DIAGRAM A920 BACKHOE RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2044

QTY

1

DESCRIPTION

REMARKS

BACKHOE HARNESS A920

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323023

238

ELECTRICAL DIAGRAM RC120 REEL CARRIER RT120Q, RT120H, RT100M

CAP

CAVITY PLUG

D C

CAVITY PLUG

CAVITY BLK/RED PLUG (1A)

D

CAVITY PLUG

B A

CAVITY PLUG

CAVITY PLUG

C B

ORG (7)

BLK/RED (1A)

A

BYPASS SOLENOID B A

TO DRILLING ATTACHMENT BLU/WHT (81)

TO FRAME HARNESS

-DD-

REEL CARRIER UP SOLENOID

6 7 8 18 9 1 17 5 2 10 16 4 3 11 15 12 14 13

BLK/RED (1A)

B A TAN/GRN (79)

PIN#

PIN# 10

CAVITY PLUG

2

PUR/RED (76)

11

CAVITY PLUG

3

TAN/GRN (79)

12

RED/YEL (110)

4

TAN/WHT (80)

13

RED/YEL (110)

5

BLU/WHT (81)

14

CAVITY PLUG

6

ORG (7)

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

BLK/RED (1A)

TO REEL WINDER

1

B A

REEL CARRIER DOWN SOLENOID PUR/RED (76)

A

B

BLK/RED (1A)

CAVITY PLUG

B

BLK/RED (1A)

A

1

CAVITY PLUG

TAN/WHT (80)

CAP

01

ID0322994

239

ELECTRICAL DIAGRAM RC120 REEL CARRIER RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2045

QTY

1

DESCRIPTION

REMARKS

REEL CARRIER HARNESS RC120

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322994

240

ELECTRICAL DIAGRAM REEL WINDER HARNESS RT120Q, RT120H, RT100M

TO RC/RW HARNESS BLK/RED (1A)

PUR/RED (76)

A B

REEL WINDER SOLENOID L20

B A

1

BLK/RED (1A)

PUR/RED (76)

B A

BLK/RED (1A)

PUR/RED (76)

REEL WINDER SOLENOID L19

A B BLK/RED (1A)

PUR/RED (76)

01

A B BLK/RED (1A)

PUR/RED (76)

REEL WINDER SOLENOID

REEL WINDER SOLENOID

L17

L18

ID0323008

241

ELECTRICAL DIAGRAM REEL WINDER HARNESS RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

213-066

QTY

1

DESCRIPTION

REMARKS

REEL WINDER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323008

242

ELECTRICAL DIAGRAM

A920 BACKHOE LIGHT HARNESS RT120Q, RT120H, RT100M

DS9 BACKHOE LIGHT BLK (1)

YEL/GRN (71) 1 2

TO BACKHOE HARNESS ORG (7)

BLK (1)

A B

S27 BACKHOE LIGHT SWITCH

1

YEL/GRN (71)

2

BLK (1)

6

3

5

2

4 7

1 8

ORG (7)

1

YEL/GRN (71)

BACKHOE LIGHT

01

DS10

ID0323012

243

ELECTRICAL DIAGRAM

A920 BACKHOE LIGHT HARNESS RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

213-120

QTY

1

DESCRIPTION

REMARKS

BACKHOE LIGHT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323012

244

ELECTRICAL DIAGRAM ROTO WITCH IV HARNESS

YEL/BLU (47)

ORG (7)

W R G BK YEL/GRA (46)

BLK/RED (1A)

1

D C B A BLK/RED (1A) YEL/BLU (47)

01

ORG (7)

YEL/GRA (46)

ID0323019

245

ELECTRICAL DIAGRAM ROTO WITCH IV HARNESS REF PART NO. NUMBER

1

214-933

QTY

1

DESCRIPTION

REMARKS

ROTO WITCH HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323019

246

ELECTRICAL DIAGRAM

ROTOWITCH IV POWER ADAPTER

CAVITY PLUG (2X) ORG (7)

BLK/RED (1A) D

C

B

A

1

PIN#

6 7 8 18 9 1 10 17 5 2 16 4 3 11 15 12 14 13

01

PIN#

1

BLK/RED (1A)

10

CAVITY PLUG

2

CAVITY PLUG

11

CAVITY PLUG

3

CAVITY PLUG

12

RED/YEL (110)

4

CAVITY PLUG

13

RED/YEL (110)

5

CAVITY PLUG

14

CAVITY PLUG

6

ORG (7)

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

ID0323061

247

ELECTRICAL DIAGRAM

ROTOWITCH IV POWER ADAPTER REF PART NO. NUMBER

1

215-2050

QTY

1

DESCRIPTION

REMARKS

ROTOWITCH IV POWER ADAPTER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323061

248

ELECTRICAL DIAGRAM

FUEL PRESSURE SENSOR EXTENSION RT120Q, RT120H, RT100M

CAVITY PLUG

BLU (165)

BRN/WHT (135)

WHT/PUR (59)

1

WHT/PUR (59)

BRN/WHT (135)

01

BLU (165) 4

1

2

3

CAVITY PLUG

ID0323070

249

ELECTRICAL DIAGRAM

FUEL PRESSURE SENSOR EXTENSION RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

FUEL PRESSURE SENSOR EXTENSION

215-2116

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323070

250

ELECTRICAL DIAGRAM FUEL PUMP JUMPER RT120Q, RT120H, RT100M

GRA (141)

BLK/RED (1A)

2 1

1

BLK/RED (1A)

01

GRA (141)

ID0323095

251

ELECTRICAL DIAGRAM FUEL PUMP JUMPER RT120Q, RT120H, RT100M REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

FUEL PUMP JUMPER

215-2117

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323095

252

ELECTRICAL DIAGRAM WASHER PUMP HARNESS RT120H, RT100M

-PPTO FRAME HARNESS BLK (1)

TAN (90) A

B

1

TAN (90)

BLK (1)

TO WASHER PUMP B4

01

ID0323104

253

ELECTRICAL DIAGRAM WASHER PUMP HARNESS RT120H, RT100M REF PART NO. NUMBER

1

213-064

QTY

1

DESCRIPTION

REMARKS

WASHER PUMP HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323104

254

ELECTRICAL DIAGRAM WIPER / WASHER HARNESS RT120H, RT100M

S14 BRN (85) PNK/BLU (89)

TAN (90)

PNK (88)

3

2

1 8

6

5

4 7

BRN (85)

BRN (85)

1

C2 TAN (90)

TO LIGHT HARNESS

C3 BLK (1)

TO WIPER MOTOR

B3 PNK/BLU (89)

(ON)

01

PNK (88)

(PARK)

BLK (1)

(GROUND)

ID0323057

255

ELECTRICAL DIAGRAM WIPER / WASHER HARNESS RT120H, RT100M REF PART NO. NUMBER

1

215-2111

QTY

1

DESCRIPTION

REMARKS

WIPER / WASHER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323057

256

ELECTRICAL DIAGRAM A/C HARNESS RT120H, RT100M

S33 PRESSURE SWITCH GRN (104)

GRN/WHT (108)

1

B7 COMPRESSOR GRN/WHT (108)

ORG/RED (99)

TO FRAME HARNESS BLK (1)

C B A

BLK (1)

PUR (96)

LT. BLU (98) B

YEL (97)

D A F E

GRN (103)

B5 TO BLOWER

GRN (104) PUR (96) 10 9 8 7 6 5

WHT/BLU (102) BLK (1)

TO HEATER VALVE B6

GRN (103) PUR/YEL (100)

C A PUR (96)

BLK (1) B WHT/RED (101)

TEMP. POT. R9

01

PUR PUR/YEL (96) (100) YEL ORG/RED (97) (99) LT. BLU (98)

A/C SWITCH S31

BLOWER SWITCH S30

ID0323128

257

ELECTRICAL DIAGRAM A/C HARNESS RT120H, RT100M REF PART NO. NUMBER

1

213-041

QTY

DESCRIPTION

1

A/C HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0323128

258 BLK (1)

ELECTRICAL DIAGRAM

CAVITY PLUG WIPER/WASHER OPTION

LIGHT KIT HARNESS

TAN (90)

PUR/BLK (86) YEL/BLK (93) BLK/WHT (1)

7 8 9 10 11 12

GRN/BLK (87)

WIPER/WASHER OPTION

CAVITY PLUG CAVITY PLUG

PUR/BLK (86)

BRN (85)

WHT (91) GRN (84)

6 5 4 3 2 1

YEL/BLU (94) BLK/WHT (1)

GRN GRN/BLK (87) (84) 6

3

5

2

4 7

1 8

PUR (83)

WORK LIGHT SWITCH

1

PUR (83) BLK (1)

6

3

5

2

4 7

1 8

BLU/YEL (92) WHT (91)

HAZARD LIGHT SWITCH

YEL/BLK (93)

BLK/WHT (1)

YEL/BLU (94) YEL/BLU GRN/BLK (94) (87)

BLK/WHT (1)

BLK/WHT (1)

FLASHER

BLU/YEL (92)

GRN BLK/WHT

BRN TAN

YEL/BLK PUR/BLK (93) (86)

1 2 3 4 5 6 12 11 10 9 8 7

PUR/BLK YEL/BLK BLK/WHT

BLK/WHT YEL/BLU GRN/BLK 12

10

9

11

7

BLK/WHT (1) REAR HAZARD LIGHT

1

YEL/BLU (94)

4

3

2

1

BLK/WHT TAN BRN WHT GRN PUR BLK (90) (85) (91) (84) (83) (1) (1) FRONT WORK LIGHT

GRN/BLK (87)

5

6

8

REAR WORK LIGHT

WHT

PUR BLK

PUR/BLK (86) BLK/WHT (1)

FRONT HAZARD LIGHT

1

YEL/BLK (93)

1 BLK/WHT (1) REAR HAZARD LIGHT

FRONT HAZARD LIGHT

YEL/BLU (94) BLK/WHT (1)

BLK/WHT (1) YEL/BLK (93) BLK/WHT (1) BLK/WHT (1)

GRN (84)

WHT (91) BRN (85)

4 5 6

TAN (90)

PUR (83)

3 2 1

BLK (1)

TO FRAME HARNESS

BLK/WHT GRN/BLK (1) REAR (87)

02

WORK LIGHT

BLK/WHT PUR/BLK (1) FRONT (86) WORK LIGHT

ID0326501

259

ELECTRICAL DIAGRAM LIGHT KIT HARNESS REF PART NO. NUMBER

1

215-2050

QTY

1

DESCRIPTION

REMARKS

LIGHT KIT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0326501

260

NOTES:

ID0134963

261

ACCESSORIES

262

BACKHOE WALKWAY RT100/RT120

2

7 7

6

9

3

6

5

4

6

12

7

8 13

8 1

7

13 12 10 13

02

10

7

11

ID0330810

263

BACKHOE WALKWAY RT100/RT120 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

350-1457 - A920 SHIP KIT-RT100/RT120 302-4583 1 A920 WALKWAY (12") 308-448 1 HANDRAIL 300-0347 1 TUBE, BACKHOE WALKWAY MOUNT 300-0329 1 WELDMENT, BACKHOE STEP 105-829 1 FLG LK BOLT (1/2-NC X 1") 106-496 7 FLG SCREW (M12-1.75 X 35MM) 106-709 13 FLG LK NUT (M12-1.75) 106-469 6 FLG SCREW (M12-1.75 X 30MM) 106-096 2 FLG BOLT (1/2-NC X 1-3/4",GD8) 106-399 16 WASHER (M20, HARDENED) 107-127 4 SCREW (M20-2.50 X 80MM, 10.9) 106-356 6 FLG NUT (M20-2.50, 10.9) 106-459 12 SCREW (M20-2.50 X 70MM, 10.9)

REMARKS

INCL'S REF #'S 1 THRU 13

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0330810

264

NOTES:

ID0134963

265

MISCELLANEOUS

ID0135063

266

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

267

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

268

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

269

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

270

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

271

272

RT100 Related Publications Component

Ass’y

P/N

Model: RT100…............... Parts Manual ......................................................... .......... 053-2679 RT100............... Operators Manual .................................................. ........... 053-2707 RT100.............. Repair Guide (Service Manual) .............................. ........... N/A RT100 .............. Special Tools Guide .............................................. ............ N/A Engine: DEUTZ…. .........

Operators Manual – TCD 3.6L4...................................

053-2669

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-121 Element (primary) .............................................................................. 194-147 Element (secondary) .......................................................................... 194-148 Oil Filter Element (spin-on) -.............................................................................. 195-849 Primary Fuel Filter Element- …………………………………………………………195-1825 Secondary Fuel Filter Element-………….. ……………………………………….. .195-1826 Transmission: Oil Filter Element (Spin-on)…………………………………………………………..159-509 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 149-641 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-854

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.03

ID0333684

273

ID0040564

274

ID0135281