Ditch Witch RC70 / RC80 / RC115 Parts Manual 053-492 PDF

RC70/RC80/RC115 Parts Manual

Issue 12

053-492

1

RC70 / RC80 / RC115 ISSUE NO. 12PL-01/23 For Replacement Copy Order P/N 053-492

Attachments for – RT70, RT80 & RT115

This manual contains information concerning the following models: RC70/80/115 Reel Carrier Attachments

Copyright 2002, 2004, 2011, 2012, 2013, 2014, 2017, 2018, 2019, 2020, 2021, 2022, 2023, by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals

Electrical

Decal Location - RC70/RC115 ............................... 8 Decal Location - RC80 ........................................ 10

Electrical Diagram - Reel Carrier Harness .............. 70 Electrical Diagram - Reel Winder Harness ............ 72 Electrical Diagram - Reel Carrier ......................... 68

Frame Components Lift Arm - Begins ................................................. 22 Lift Arm - RC70 ................................................... 24 Lift Arm - RC80 ................................................... 26 Reel Carrier Frame - RC115 Begins ...................... 16 Reel Carrier Frame - RC115 Ends ......................... 18 Reel Carrier Frame - RC70 ................................. 14 Reel Carrier Frame - RC80 ................................. 20 Reel Carrier/ Reel Winder - RC80/RT80Q ........... 32 Reel Winder - RC80 ............................................ 30 Reel Winder ..................................................... 28

Miscellaneous Bolt/Nut Torque Chart ..................................... 76 Parts Manual Change Request ........................ 82 Replacement O-Ring Chart .............................. 81 Warranty Registration .................................... 84

Hydraulics Hydraulic Diagram - RC70/RC115 ....................... 36 Hydraulic Diagram - Reel Winder ........................ 38 Hydraulic Schematic - Reel Carrier ..................... 40 Hydraulic Schematic - Reel Winder ..................... 42 Reel Carrier Hydraulics - RC70 ........................... 44 Reel Carrier Hydraulics - RC115 ......................... 46 Reel Carrier Hydraulics - RC80 ........................... 48 Reel Winder Hydraulics - RC70/RC115 ................ 50 Reel Winder Hyd. - RC70 w/o Backfill Blade ........... 52 Reel Winder Hydraulics - RC80 Begins ................ 54 Reel Winder Hydraulics - RC80 Ends ................... 56 Hydraulic Motor ............................................... 58 Hydraulic Cylinder (2x1x8) ................................. 60 Hydraulic Cylinder (3x1.75x8) ............................. 62 Hydraulic Cylinder (3.5x1.75x8) .......................... 64

ID0040622

6

7

DECALS

ID0135069

8

DECAL LOCATION RC115

5 3 3

6

7

1

4 2 7

ID0070490

9

DECAL LOCATION RC115 REF PART NO. NUMBER

1 2 3 4 5 6 7

275-837 275-838 273-175 273-176 273-178 270-4971 274-442 275-326 274-854 700-076 700-077

QTY

2 2 2 2 2 2 1 1 1

DESCRIPTION

DECAL KIT - RC70 DECAL KIT - RC115 RC70 MODEL-ID RC115 MODEL-ID RATED CAPACITY 2000 LB RATED CAPACITY LIFT LOCATION WARNING CRUSHING WEIGHT LOGO PLACARD BFB/REELWINDER SELECTOR BFB/REELWINDER CONTROLS

REMARKS

RC70 RC115 RC70 RC115

SEE FOOT NOTE 1 SEE FOOT NOTE 1

FOOTNOTES 1. NOT PART OF KIT. USE WITH RC70/115 REEL WINDER KIT 191-228.

7

ID0070490

10

DECAL LOCATION RC80

1

2

3 4

05

ID0296951

11

DECAL LOCATION RC80 REF PART NO. NUMBER

QTY

270-8112 1 274-318 2 270-8078 270-5104 3 701-326 4 270-7098

RC80 GRAY SERVICE DECAL KIT ISO 2 TIE DOWN 2 RC80 GRAY MODEL ID 2 RC80 MODEL ID 2 WARNING CRUSHING WEIGHT ISO 2 RATED CAPACITY

DESCRIPTION

REMARKS

FOOTNOTES:

05

ID0296951

12

NOTES:

ID0134963

13

FRAME COMPONENTS

ID0135068

14

15

16

REEL CARRIER FRAME

RC115 BEGINS WITH S/N_____________.

23

24

25 14

3

13 1

21

15

22

12 16 6 17

10

6

18

5

8

20

19

2 4

7

9

11 22

6 16

9

17

8 17 20

16

18 20 6

27 28 29

02

26

ID0270254

17

REEL CARRIER FRAME

RC115 BEGINS WITH S/N_____________.

REF PART NO. NUMBER

QTY

1 315-963 2 316-755 3 308-883 4 301-1922 5 106-459 6 106-399 7 106-356 8 106-330 9 106-389 10 179-443 11 179-444 12 178-626 13 105-423 14 105-372 15 178-627 16 106-607 17 184-064 18 183-835 19 179-236 20 125-754 21 106-991 22 107-135 23 106-988 24 106-385 25 375-369 26 106-470 27 125-773 28 183-856 29 181-975

1 REEL CARRIER FRAME 1 COVER 1 TOP VENT PANEL 1 LIFT ARM 8 SCREW (M20-2.50 X 70MM, 10.9) 12 WASHER (M20, HARDENED) 4 FLG NUT (M20-2.50, 10.9) 4 SCREW (M8-1.25 X 70MM) 4 WASHER (M8) 2 SPACER 2 SPACER 1 WEIGHT MOUNT ROD 2 WASHER (3/4") 2 LOCKNUT (3/4-NC) 2 SPACER 4 SCREW (M20-2.50 X 50MM, 10.9) 4 TAPERED INSERT (2") 2 TAPERED PIN (2.000" X 9.450") 2 TAPERED PIN (50.8MM X 200MM) 4 COMPOSITION BUSHING (2") 4 FLG LK SCREW (M8-1.25 X 20MM) 8 CLIP NUT (M8-1.25) 4 FLG LK SCREW (M6-1.00 X 20MM) 4 FLG LOCKNUT (M6-1.00) 6 WEIGHT (CASTING) 2 FLG SCREW (M16-2.0 X 40MM) 2 COMPOSITION BUSHING (1.75") 2 TAPERED PIN (44.4MM X 135MM) 2 TAPERED INSERT (1.75")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0270254

18

REEL CARRIER FRAME

RC115 ENDS WITH S/N______________.

28

24

29

26

27

3

1

16 17

18

21 19

22 5

20

10 6

9

25 23

10

2

7 11 22

8 19 20

6 18 17

16

10 5

11 13

12

15

4 14

03

ID0114977

19

REEL CARRIER FRAME

RC115 ENDS WITH S/N______________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

100-025 315-963 1 316-755 1 308-883 1 315-964 1 106-607 4 184-064 4 106-459 8 179-236 2 106-356 4 106-399 12 125-754 4 125-773 2 183-856 2 181-975 2 106-470 2 105-372 2 105-423 2 178-627 2 106-389 4 106-330 4 179-443 2 107-135 8 179-444 2 178-626 1 183-835 2 375-369 6 106-991 4 106-988 4 106-385 4

DESCRIPTION

RC115 REEL CARRIER FRAME COVER TOP VENT PANEL LIFT ARM SCREW (M20-2.50 X 50MM, 10.9) TAPERED INSERT (2") SCREW (M20-2.50 X 70MM, CL10.9) TAPERED PIN (50.8MM X 200MM) FLG NUT (M20-2.50, 10.9) WASHER (M20, HARDENED) COMPOSITION BUSHING (2") COMPOSITION BUSHING (1.75") TAPERED PIN (44.4MM X 135MM) TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) LOCKNUT (3/4-NC) WASHER (3/4") SPACER WASHER (M8) SCREW (M8-1.25 X 70MM) SPACER CLIP NUT (M8-1.25) SPACER WEIGHT MOUNT ROD TAPERED PIN (2.000" X 9.450") WEIGHT CASTING FLG LK SCREW (M8-1.25 X 20MM) FLG LK SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00)

REMARKS

1.75" OD X 1.532" ID X 4.70" LG

.625" OD X .385" ID X .875" LG .625" OD X .385" ID X 1.20" LG

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0114977

20

REEL CARRIER FRAME RC80

6

5 4

2

3 1

12

7

5

11 10 8 9

10

8

9

13

5 12

03

FOOTNOTE 1

ID0274830

21

REEL CARRIER FRAME RC80

REF PART NO. NUMBER

QTY

1 301-2352 2 183-835 3 125-754 4 184-064 5 106-399 6 106-607 7 183-885 8 181-975 9 106-470 10 125-773 11 183-856 12 106-459 13 106-356

1 REEL CARRIER FRAME 2 TAPERED PIN (2.000" X 9.450") 2 COMPOSITION BUSHING (2") 2 TAPERED INSERT (2") 10 WASHER (M20, HARDENED) 2 SCREW (M20-2.50 X 50MM, 10.9) 2 TAPERED PIN (44.4MM X 185MM) 4 TAPERED INSERT (1.75") 4 FLG SCREW (M16-2.0 X 40MM) 4 COMPOSITION BUSHING (1.75") 2 TAPERED PIN (44.4MM X 135MM) 8 SCREW (M20-2.50 X 70MM, 10.9) 4 FLG NUT (M20-2.50, 10.9)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. LAST TWO BOLTS ON EACH SIDE CONNECT TO WELDNUTS ON INSIDE OF FRAME.

NOTE:

03

ID0274830

22

LIFT ARM

RC115 / RC120

15

16

17

18

19 20 18

1

16

3

10 7

9

2 4

5

8 5

6

8 14

11

11

14

7

12

13

13

5 12

6 4 1.25 SCALE 04

14

7

1.25 SCALE

ID0270255

23

LIFT ARM

RC115 / RC120 REF PART NO. NUMBER

QTY

1 301-2459 2 301-2057 3 301-2056 4 115-609 5 106-393 6 110-128 7 115-503 8 179-336 9 178-907 10 105-703 11 106-163 12 106-389 13 106-561 14 117-773 15 180-571 16 115-465 17 180-179 18 110-007 19 181-296 20 125-005

1 LIFT ARM WITH WINDER MOUNTS 1 LEFT SIDE RETAINER 1 RIGHT SIDE RETAINER 2 COMPRESSION SPRING 4 WASHER (M20) 2 CLIP, PIN 4 KLIP RING (.750") 1 ARBOR 2 REEL LOCK COLLAR 2 SET SCREW (1/2-NC X 3/4",KNRL) 4 FLG SCREW (M8-1.25 X 30MM) 2 WASHER (M8) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 WEAR BAR 4 BEARING PIN (1.375" X 4.130") 8 EXTERNAL SNAP RING (1.375") 4 SLEEVE (1.375") 16 MACHINERY BUSHING (1.375") 4 BEARING SLEEVE (2.832") 4 BALL BEARING (1.378")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF ORDERING A REEL WINDER FOR THE RC115 USE KIT 191-321 OR 191-436 IF THE REEL CARRIER HAS ARMS 301-1922, WHICH DO NOT HAVE THE REEL WINDER MOUNTS INSTALLED, AND ORDER KIT 350-2560 OR 350-2561 IF THE REEL CARRIER HAS ARMS 301-2459, WHICH ALREADY HAVE THE REEL WINDER MOUNTS INSTALLED. KITS 191-321 AND 350-2560 ARE STANDARD KITS, AND KITS 191-436 AND 350-2561 ARE FOR UNITS WITHOUT BACKFILL BLADES.

NOTE:

04

ID0270255

24

LIFT ARM RC70

4 7

6 4

5

(2X SCALE)

3 2

1

2 11

13

19

9

12

8

20

19

10 4

14 12

11 6

19 12

19 12

7

3 9 2

5

4

2 14

(4X SCALE)

(4X SCALE)

15

17

16

18 17 (2X SCALE)

03

ID0114976

25

LIFT ARM RC70

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

316-542 1 301-1922 1 301-2459 1 115-465 8 180-571 4 110-007 24 180-179 4 125-005 4 181-296 4 318-278 1 318-279 1 179-336 1 115-609 2 115-503 4 105-703 6 110-128 2 106-163 4 117-773 2 106-389 4 106-561 4 106-393 4 178-907 2

DESCRIPTION

LIFT ARM LIFT ARM LIFT ARM EXTERNAL SNAP RING (1.375") BEARING PIN (1.375" X 4.130") MACHINERY BUSHING (1.375") SLEEVE (1.375") BALL BEARING (1.378") BEARING SLEEVE (2.832") RIGHT SIDE RETAINER LEFT SIDE RETAINER ARBOR COMPRESSION SPRING KLIP RING (.750") SET SCREW (1/2-NC X 3/4",KNRL) SPRING CLIP PIN (5/32" X 1") FLG SCREW (M8-1.25 X 30MM) WEAR BAR WASHER (M8) LOCKNUT (M8-1.25,PRV TRQ,10.9) WASHER (M20) REEL LOCK COLLAR

REMARKS

RC70, INCLUDES MOUNTING BRACKETS FOR REEL WINDER RC115 RC115, INCLUDES MOUNTING BRACKETS FOR REEL WINDER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0114976

26

LIFT ARM RC80

15 17 16

13 12

14

1

15

10 2

6

18

7 9

3 19

8

11 11

20 2 4 19

05

5

10 8

9

18

ID0274831

27

LIFT ARM RC80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 LIFT ARM w/WINDER 2 WEAR BAR 4 FLG SCREW (M8-1.25 X 30MM) 4 WASHER (M8) 4 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 RIGHT SIDE RETAINER 1 LEFT SIDE RETAINER 4 WASHER (M20) 4 KLIP RING (.750") 2 CLIP, PIN 2 COMPRESSION SPRING 4 BALL BEARING (1.378") 4 BEARING SLEEVE (2.832") 24 MACHINERY BUSHING (1.375") 8 EXTERNAL SNAP RING (1.375") 4 SLEEVE (1.375") 4 BEARING PIN (1.375" X 4.130") 2 REEL LOCK COLLAR 6 SET SCREW (1/2-NC X 3/4",KNRL) 1 ARBOR

316-542 117-773 106-163 106-389 106-561 318-278 318-279 106-393 115-503 110-128 115-609 125-005 181-296 110-007 115-465 180-179 180-571 178-907 105-703 179-336

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0274831

28

REEL WINDER

9 10

FOOTNOTE 2

3

18

8

19 22

17 13.5"

6

4

16 21

7

5

20 18 19 17

11

2 FOOTNOTE 2

17

15

1

12 14

04

13

ID0113831

29

REEL WINDER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

1 1 1 1 1 1 1 1 1 5 5 4 4 1 1 1 3 2 2 1 1 1

TAPERED PIN (31.7MM X 135MM) ARM MOUNT CYLINDER MOUNT CYLINDER (2.0" X 1.0" X 8.0") LEVER ARM WHEEL HUB LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 1-1/2") T/W (18 X 8.50-8 B4TL) LUG NUT (7/16-NF) LUG BOLT (7/16-NF X 1-3/8") SCREW (M12-1.75 X 50MM) LOCKNUT (M12-1.75, PRV TRQ, 10.9) HYDRAULIC MOTOR KEY (5/16" X 1") TAPERED PIN (31.7MM X 80MM) COMPOSITION BUSHING (1.250") TAPERED INSERT (1.25") FLG LK SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.000") BOLT (1-NC X 3-1/4", GD 8) LOCKNUT (1-NC)

179-053 318-634 318-635 151-031 318-286 355-669 105-418 105-518 205-861 105-054 105-171 106-334 106-685 158-726 165-915 183-826 125-771 181-982 107-010 125-770 105-463 105-367

REMARKS

SEE FOOTNOTE 1 & FOOTNOTE 2 SEE FOOTNOTE 1 & FOOTNOTE 2

REPLACED BY P/N 205-1453

NOT SHOWN:

FOOTNOTES:

1.

2.

REFER TO INSTALLATION INSTRUCTIONS 051-324 FOR LOCATION OF P/N'S 318-634 & 318-635.

AFTER S/N_______________ REF. #2 & #3 BECOME PART OF THE LIFT ARM (301-2459) AND NO LONGER REQUIRE BEING WELDED ON.

NOTE:

04

ID0113831

30

REEL WINDER RC80

10

4

3 2

7

5

6

9

14

18

15

8

20 19

1

12 15

16

14

17

12 13

02

11

12

ID0276071

31

REEL WINDER RC80

REF PART NO. NUMBER

QTY

1 318-286 2 158-726 3 165-915 4 106-334 5 106-685 6 105-418 7 105-518 8 355-669 9 105-171 10 105-054 11 205-861 12 125-771 13 179-053 14 181-982 15 107-010 16 125-770 17 105-463 18 105-367 19 183-826 20 151-031

1 1 1 4 4 1 1 1 5 2 1 3 1 2 2 1 1 1 1 1

DESCRIPTION

REMARKS

LEVER ARM ASSEMBLY HYDRAULIC MOTOR KEY (5/16" X 1.00") SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) LOCKNUT (1-20 NEF) COTTER PIN (.125 X 1.500) WHEEL HUB LUG BOLT LUG NUT (7/16-NF) TIRE & WHEEL (18 X 8.5 X 8, TURF TAMER) COMPOSITION BUSHING (1.25") TAPERED PIN (1.250" X 5.31") TAPERED INSERT (1.25") FLG LK SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.000") BOLT (1-NC X 3-1/4", GD8) LOCKNUT (1-NC) TAPERED PIN (31.7MM X 80MM) CYL (2.0 X 1.0 X 8.0)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0276071

32

REEL CARRIER / REEL WINDER RC80 / RT80Q

1

2

02

ATTACHES TO FRONT ATTACHMENT HARNESS

ID0279327

33

REEL CARRIER / REEL WINDER RC80 / RT80Q REF PART NO. NUMBER

QTY

1 2

1 REEL CARRIER HARNESS 1 RT80Q REEL WINDER HARNESS

215-1774 215-1881

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0279327

34

NOTES:

ID0134963

35

HYDRAULICS

ID0135071

36

37

38

HYDRAULIC DIAGRAM - REEL WINDER - RC70/R

4 1 DRIVE WHEEL MOTOR

DRIVE WHEEL CYLINDER BFB TILT

3 BFB LIFT

2

5

5

5

BFB SWING

BFB SWING

3

5 3

T L S

FLOW DIRECTION

6

CHARGE RETURN PRESSURE INACTIVE CONTROL

04

ID0113862

39

HYDRAULIC DIAGRAM - REEL WINDER - RC70/R REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

DESCRIPTION

151-202 - CYL (2" X 1" X 3.38") 151-070 - CYL (3" X 1.75" X 8") 151-031 - CYL (2" X 1" X 8") 158-726 - HYDRAULIC MOTOR 153-771 - HYDRAULIC VALVE 150-4086 HYDRAULIC VALVE 6. 158-033 - HYD CONTROL VALVE (3 SPOOL) 159-809 - HYD CONTROL VALVE (3 SPOOL)

REMARKS

OBSOLETE USE REPLACEMENT COIL 500-2488. WILL NOT FIT OBS VALVES OBSOLETE, ENDS WITH S/N_______.

BEGINS WITH S/N________.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113862

40

41

42

43

44

REEL CARRIER HYDRAULICS RC70

9 5

7 8

4 6

2 3 1

1

23 16

24 1 16

11 12 20

12

16

21 22

19 13

17

18

14

10 19 15 10 13

14

18

04

ID0113908

45

REEL CARRIER HYDRAULICS RC70

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

157-281 154-451 154-310 153-316 515-129 154-298 154-222 154-323 153-145 153-365 154-255 154-230 154-385 117-718 316-541 153-984 157-292 151-070 154-226 149-821 515-744 117-676 154-727 117-411

QTY

1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 2 1 1 1 1

DESCRIPTION

REMARKS

EXTENSION FITTING (10OF-10O) REDUCER STEM (06O) REDUCER NUT (10OF) HOSE (06OFX90S-25"-3000) HOSE (10OFX90S-30"-3000) CONNECTOR (10S-10O90) CONNECTOR (06O-08S) CONNECTOR (08S-10O90) HOSE (10OFX-25"-3000) HOSE (04OFX90S-34"-3000) UNION (04O-04OFX90) BRANCH TEE (06S-04O-04O) CONNECTOR (04O-06S, ORF) ABRASION SLEEVE (1.00" X 36") REEL CARRIER FRAME BK RUN TEE (10O-10O-10OL) HYDRAULIC VALVE CYL (3.0" X 1.75" X 8.0") CONNECTOR (04O-06S90) HYD. LINE (-10) HOSE (04OFX90S-28"-3000) ABRASION SLEEVE (1.00" X 30") HOSE (04OFX90S-30"-3000) ABRASION SLEEVE (1.00" X 32")

REQUIRED FOR EARLY MODEL TRACTORS

DUMP RETURN PRESSURE

SGL SPOOL, SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0113908

46

REEL CARRIER HYDRAULICS RC115

15 13 12

20

4

19

16 5

14 12 14

8

17

18

13

22 21

23 3

7

22

24

9 6

23 10

2

12 12

7

1

11 6

2

04

ID0114516

47

REEL CARRIER HYDRAULICS RC115

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 REEL CARRIER FRAME 2 CYL (3.5 X 1.75 X 8.0) 1 HYDRAULIC VALVE (SGL SPOOL) 4 FLG LK SCREW (M6-1.00 X 20MM) 3 FLG LOCKNUT (M6-1.00) 2 CONNECTOR (04O-08S90) 2 CONN (04O-08S, .062 ORF) 1 HOSE (04OFX90-32"-3000) 1 HOSE (04OFX90-32"-3000) 1 HOSE (04OFX90-32"-3000) 1 HOSE (04OFX90-32"-3000) 4 ABRASION SLEEVE (1" X 34") 2 UNION (04O-04OFX90) 2 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (10S-10O90) 1 CONNECTOR (06O-08S) 1 CONNECTOR (08S-10O90) 1 HOSE (06OFX90S-28"-3000) 1 HOSE (10OFX-27"-3000) 1 HOSE (10OFX90-28"-3000) 1 PLUG (06O) 2 PLUG (10O) 2 BK RUN TEE (10O-10O-10OL) 1 BK RUN TEE (10O-10O-10OL)

315-963 151-056 157-292 106-988 106-385 154-276 154-374 515-011 515-011 515-011 515-011 117-412 154-255 154-230 154-298 154-222 154-323 515-221 515-733 154-970 154-330 154-332 150-1546 153-984

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

REFER TO O-RING NOTE (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0114516

48

REEL CARRIER HYDRAULICS RC80

T P PB

#14

13

10

#16 6

11 7

3 12

13 9 6

2

21

8

17 14

15 16

7

1

13 TOP INSIDE PORT ON COOLER

12

5 23

19

4

20 22

18

23

TEE ON RIGHT SIDE OF FRAME

08

ID0291633

49

REEL CARRIER HYDRAULICS RC80

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 HYDRAULIC VALVE (SGL SPOOL) 4 FLG LK SCREW (M6-1.00 X 20MM) 4 FLG LOCKNUT (M6-1.00) 2 BRANCH TEE (06S-04O-04O) 1 UNION (04O-04OFX90) 2 CONNECTOR (04O-06S, ORF) 2 CONNECTOR (04O-06S90) 1 HOSE (04OFX90S-28"-3000) 1 HOSE (04OFX90S-28"-3000) 1 HOSE (04OFX90S-28"-3000) 1 HOSE (04OFX90S-28"-3000) 2 CYL (3.0 X 1.75 X 8.0) 4 ABRASION SLEEVE (1.00" X 30") 2 CONNECTOR (08S-08O) 1 BRANCH TEE (08S-08O-08O) 1 REDUCER (10S-08SF) 2 UNION (08O-08OFX90) 2 BK CONNECTOR (08O-08O45BK) 1 HOSE (08OFX90S-24"-3000) 1 HOSE (08OFX90S-24"-3000) 1 HOSE (08OFX-18"-3000) 1 HOSE (08OFX-30"-3000) 2 PLUG (08O)

157-292 106-988 106-385 154-230 154-255 154-385 154-226 515-744 515-744 515-744 515-744 151-070 117-676 154-233 154-337 155-193 154-256 154-393 154-833 154-833 515-255 154-711 154-331

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

USED PRIOR TO INSTALLATION

NOT SHOWN:

500-2372 AR

SOLENOID TUBE, UNLOADING VALVE

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. REFER TO RT80Q PARTS BOOK: "OIL COOLER HYDRAULICS", ID0264996

08

ID0291633

50

REEL WINDER HYDRAULICS

6 13

7 2 1

14

5

4

10

6

7 6 2

1

8

7 11

16

13

12

8

14 26

23

3 22

26

22 11

4 8 7

13

14 15

23

12

9

39

40

18

7 21

8

40

22

24

39 17

19 18

19

17 38

22

38

24 20 10

21 25

9

(38)

(38)

27 31 27

30

4

29

22 22

28

33

32

34

16.70 BETWEEN BRACKETS

17 7

35

24 4

44

45

36 37

43

42 42 41 37

07

ID0038120

51

REEL WINDER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

154-410 2 157-444 2 307-416 110-031 6 154-846 2 154-221 2 153-771 4 150-4086 4 318-914 6 106-064 4 500-279 4 318-915 2 105-085 4 154-342 2 154-224 2 157-443 2 515-716 2 154-425 3 154-355 2 154-672 2 515-089 2 115-766 2 154-226 4 117-400 2 154-250 2 157-442 2 515-093 2 154-275 2 117-412 1 117-684 1 515-210 1 515-437 1 154-401 1 154-252 1 151-031 154-229 1 153-304 1 154-369 2 318-916 2 117-718 2 154-668 2 158-726 117-714 2 159-721 1 107-010 4 106-685 4

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

DESCRIPTION

CONNECTOR (04O-04O90) CONNECTOR (06O-06O90) BK BRACKET CABLE TIE (1-1/2" TO 7") HOSE (06OFX45-70"-3000) CONNECTOR (06S-06O) HYDRAULIC VALVE HYDRAULIC VALVE SPACER BOLT (1/4-NC X 4-1/2") WASHER (1/4") VALVE STRAP LOCKNUT (1/4-NC) CONNECTOR (06S-06O90) CONNECTOR (06S-06045) HOSE (06OFX45-50"-3000) HOSE (06OFX90S-42"-3000) BK CONNECTOR (06O-06O45BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-15"-3000) HOSE (06OFX-15"-3000) ABRASION SLEEVE (2.38" X 17") CONNECTOR (04O-06S90) ABRASION SLEEVE (1.00" X 72") CONNECTOR (04O-06S45) HOSE (04OFX45-50"-3000) HOSE (04OFX90S-42"-3000) BK CONNECTOR (04O-04OBK) ABRASION SLEEVE (1" X 34") ABRASION SLEEVE (1" X 26") HOSE (04OFX90L-28"-3000) HOSE (04OFX90-21"-3000) CONNECTOR (04S-04090, ORF) CONNECTOR (04S-04O90) CYL (2.0" X 1.0" X 8.0") BK CONNECTOR (06O-06O90BK) HOSE (06OFX-50"-3000) CONNECTOR (06O-10S) BULKHEAD BRACKET ABRASION SLEEVE (1" X 36") HOSE (04OFX-32"-3000) HYDRAULIC MOTOR ABRASION SLEEVE (1" X 54") HOSE (06OFX45-52"-3000) FLG LK SCREW (M12-1.75 X 30mm LOCKNUT (M12-1.75, PRV TRQ, 10.9)

REMARKS

REFER TO BACKFILL BLADE HYD. PARTS PAGE SEE FOOTNOTE 1

OBSOLETE USE REPLACEMENT COIL 500-2488. WILL NOT FIT OBS VALVES.

REPLACE WITH 154-221 @ 2X FOR RC120 REPLACE WITH 159-845 @ 2X FOR RC120

REPLACE WITH 154-220 @ 2X FOR RC120 REPLACE WITH 154-653 @ 2X FOR RC120

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REFER TO INSTALLATION INSTRUCTIONS 051-324 FOR LOCATION OF P/N'S 110-031 AND 318-916.

NOTE:

1.

2.

07

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. FOR INSTALLATION W/O BFB OPTION 2X 117-613 & 2X 154-692 WILL ALSO BE REQUIRED.

ID0038120

52

REEL WINDER HYD - HT115 W/O BFB

26

2

3 25 5

21 25

8

6

4

5

6 4 20

20 7 8 7 (20)

(20) 13

9 12

9

11

1

10

15

14

16

16.70 BETWEEN BRACKETS

17 17 1

22

18 19

24

23

23

03

19

ID0032532

53

REEL WINDER HYD - HT115 W/O BFB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

110-031 149-142 154-413 154-425 154-355 154-672 515-089 115-766 154-275 117-412 117-684 515-210 515-437 154-401 154-252 151-031 154-229 153-304 154-369 318-916 154-692 158-726 117-714 159-721 117-718 154-335

QTY

6 2 2 3 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 2 2

DESCRIPTION

REMARKS

CABLE TIE (1-1/2" TO 7") HOSE (06OFX45-64"-4000) CONNECTOR (06O-06O) BK CONNECTOR (06O-06O45BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-15"-3000) HOSE (06OFX-15"-3000) ABRASION SLEEVE (2.38" X 17") BK CONNECTOR (04O-04OBK) ABRASION SLEEVE (1" X 34") ABRASION SLEEVE (1" X 26") HOSE (04OFX90L-28"-3000) HOSE (04OFX90-21"-3000) CONNECTOR (04S-04090, ORF) CONNECTOR (04S-04O90) CYL (2.0" X 1.0" X 8.0") BK CONNECTOR (06O-06O90BK) HOSE (06OFX-50"-3000) CONNECTOR (06O-10S) BULKHEAD BRACKET HOSE (04OFX-54"-3000) HYDRAULIC MOTOR ABRASION SLEEVE (1" X 54") HOSE (06OFX45-52"-3000) ABRASION SLEEVE (1" X 36") CONNECTOR (04O-04O)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

KIT INFO: 191-436 REEL WINDER KIT W/O BFB 191-439 REEL WINDER BFB VALVE KIT

03

ID0032532

54

REEL WINDER HYDRAULICS

RC80 BEGINS WITH S/N CMWRT80QKC0000013

FOOTNOTE 2 8 5

5

38 1 3

2

4 6 10

7

35 36 33 15 12

11

37

F/N 3

19

13 26

9 11 FOOTNOTE 1

27

03

18 28 20

13 25

21 24 21

17

18

14

34

32

23

16

22

30 29

31

ID0300827

55

REEL WINDER HYDRAULICS

RC80 BEGINS WITH S/N CMWRT80QKC0000013 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

4 2-POSITION, 3-WAY, SOLENOID VALVE 2 VALVE MOUNT 2 SPACER 4 BOLT (1/4-NC X 3-1/4") 8 FLG LOCKNUT (1/4-NC) 4 FLG LK BOLT (1/4-NC X 3/4") 2 VALVE STRAP 4 CONNECTOR (04O-06S45) 2 CONNECTOR (06S-06O) 2 CONNECTOR (04O-06S) 4 CONNECTOR (04O-06S90) 2 BK CONNECTOR (04O-04O90BK) 3 BK CONNECTOR (060-06O45BK) 1 HOSE (04OFX45-66"-3000) 1 HOSE (04OFX45-66"-3000) 1 HOSE (06OFX45-70"-3000) 1 HOSE (06OFX45-70"-3000) 2 HOSE (06OFX-15"-3000) 1 HOSE (04OFX-15"-3000) 1 ABRASION SLEEVE (1.00" X 28") 2 BK CONNECTOR (04O-04OBK) 1 BK CONNECTOR (06O-06O90BK) 1 HOSE (04OFX90L-28"-3000) 1 HOSE (04OFX90M-21"-3000) 1 CONNECTOR (04S-04O90, ORF) 1 CONNECTOR (04S-04O90) 1 ABRASION SLEEVE (1.00" X 23") 1 HOSE (06OFX-48"-3000) 1 HOSE (06OFX45-50"-3000) 2 CONNECTOR (06O-10S) 2 ABRASION SLEEVE (1.00" X 54") 2 ABRASION SLEEVE (1.59" X 66") 2 ABRASION SLEEVE (1.00" X 64") 4 ABRASION SLEEVE (1.00" X 17") 1 BOLT-ON CLAMP (1-5/8") 1 SCREW (M8-1.25 X 40MM) 1 FLG LOCKNUT (M8-1.25) 4 WASHER (5/16")

150-1190 301-3752 318-914 105-297 105-832 105-820 318-915 154-250 154-221 154-220 154-226 154-355 154-425 154-730 154-730 154-846 154-846 515-089 154-672 117-409 154-275 154-229 515-210 515-437 154-401 154-252 117-993 154-797 157-443 154-369 117-714 115-938 117-613 105-1104 110-332 106-328 106-386 105-117

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 2 REFER TO FOOTNOTES 1 & 3

NOT SHOWN:

FOOTNOTES:

1. BFB "LIFT" HOSES ATTACH HERE AT BOTTOM OF VALVES; LIFT ARM HOSES ATTACH TO FRONT OF VALVES. 2. FROM BFB VALVE. REFER TO ID0264713 "BFB BLADE HYDRAULICS".

3. BFB "TILT" HOSES ATTACH HERE AT BOTTOM OF VALVES; REEL WINDER MOTOR HOSES ATTACH TO FRONT OF VALVES.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. REFER TO "ID0291634" FOR ENDS WITH S/N CMWRT80QPC0000012 OF THESE HYDRAULICS.

03

ID0300827

56

REEL WINDER HYDRAULICS

RC80 ENDS WITH S/N CMWRT80QPC0000012

FOOTNOTE 2

FOOTNOTE 3

5 1

8

33 36

35

9 7 5

15 16 12

38 2

37

11

17

14

3 4 11 FOOTNOTE 1

6

18

34

10

13

34 32 23

21 19 24 13

27

26

20

22

28 25

30 29 31

06

ID0291634

57

REEL WINDER HYDRAULICS

RC80 ENDS WITH S/N CMWRT80QPC0000012 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

4 2-POSITION, 3-WAY, SOLENOID VALVE 2 VALVE MOUNT 2 SPACER 4 BOLT (1/4-NC X 3-1/4") 8 FLG LOCKNUT (1/4-NC) 4 FLG LK BOLT (1/4-NC X 3/4") 2 VALVE STRAP 4 CONNECTOR (04O-06S45) 2 CONNECTOR (06S-06O) 2 CONNECTOR (04O-06S) 4 CONNECTOR (04O-06S90) 2 BK CONNECTOR (04O-04O90BK) 3 BK CONNECTOR (060-06O45BK) 1 HOSE (040FX45-56"-3000) 1 HOSE (04OFX45-56"-3000) 1 HOSE (06OFX45-74"-3000) 1 HOSE (-60FX45-74"-3000) 2 HOSE (06OFX-15"-3000) 2 HOSE (04OFX-15"-3000) 1 ABRASION SLEEVE (1.00" X 28") 2 BK CONNECTOR (04O-04OBK) 1 BK CONNECTOR (06O-06O90BK) 1 HOSE (04OFX90L-28"-3000) 1 HOSE (04OFX90M-21"-3000) 1 CONNECTOR (04S-04O90, ORF) 1 CONNECTOR (04S-04O90) 1 ABRASION SLEEVE (1.00" X 23") 1 HOSE (06OFX-48"-3000) 1 HOSE (06OFX45-50"-3000) 2 CONNECTOR (06O-10S) 2 ABRASION SLEEVE (1.00" X 54") 2 ABRASION SLEEVE (1.00" X 50") 2 ABRASION SLEEVE (1.59" X 70") 4 ABRASION SLEEVE (1.00" X 17") 1 BOLT-ON CLAMP (1-5/8") 1 SCREW (M8-1.25 X 40MM) 1 FLG LOCKNUT (M8-1.25) 4 WASHER (5/16")

150-1190 301-3752 318-914 105-297 105-832 105-820 318-915 154-250 154-221 154-220 154-226 154-355 154-425 515-121 515-121 150-1136 150-1136 515-089 154-672 117-409 154-275 154-229 515-210 515-437 154-401 154-252 117-993 154-797 157-443 154-369 117-714 117-416 117-761 105-1104 110-332 106-328 106-386 105-117

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 2 REFER TO FOOTNOTES 1 & 3

NOT SHOWN:

FOOTNOTES:

1. BFB "LIFT" HOSES ATTACH HERE AT BOTTOM OF VALVES; LIFT ARM HOSES ATTACH TO FRONT OF VALVES. 2. FROM BFB VALVE. REFER TO ID0264713 "BFB BLADE HYDRAULICS".

3. BFB "TILT" HOSES ATTACH HERE AT BOTTOM OF VALVES; REEL WINDER MOTOR HOSES ATTACH TO FRONT OF VALVES.

NOTE:

06

ID0291634

58

59

60

HYDRAULIC CYLINDER (2.0" X 1.00" X 8.0")

2

1 3 4 5

6

7

05

ID0129120

61

HYDRAULIC CYLINDER REF PART NO. NUMBER 1.

2.

3.

4.

5.

6.

7.

151-031 190-165 150-778 150-285 106-096 150-775 150-772 150-417

QTY 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

8.0") CYL (2.0" X 1.0" X SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL (2") FLG BOLT (1/2-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.0") CYLINDER HEAD (2" X 1") CYLINDER ROD

INCL. REF. NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN: 259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES: 1 -TORQUE TO 90-100 FT-LBS (120-135 N.M).

NOTE:

05

ID0129120

62

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

63

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

64

65

66

NOTES:

ID0134963

67

ELECTRICAL

ID0135070

68

ELECTRICAL DIAGRAM RC120 REEL CARRIER RT120Q, RT120H, RT100M

CAP

CAVITY PLUG

D C

CAVITY PLUG

CAVITY BLK/RED PLUG (1A)

D

CAVITY PLUG

B A

CAVITY PLUG

CAVITY PLUG

C B

ORG (7)

BLK/RED (1A)

A

BYPASS SOLENOID B A

TO DRILLING ATTACHMENT BLU/WHT (81)

TO FRAME HARNESS

-DD-

REEL CARRIER UP SOLENOID

6 7 8 18 9 1 17 5 2 10 16 4 3 11 12 15 14 13

BLK/RED (1A)

B A TAN/GRN (79)

PIN#

PIN# 10

CAVITY PLUG

2

PUR/RED (76)

11

CAVITY PLUG

3

TAN/GRN (79)

12

RED/YEL (110)

4

TAN/WHT (80)

13

RED/YEL (110)

5

BLU/WHT (81)

14

CAVITY PLUG

6

ORG (7)

15

CAVITY PLUG

7

CAVITY PLUG

16

CAVITY PLUG

8

CAVITY PLUG

17

CAVITY PLUG

9

CAVITY PLUG

18

CAVITY PLUG

BLK/RED (1A)

TO REEL WINDER

1

B A

REEL CARRIER DOWN SOLENOID PUR/RED (76)

A

B

BLK/RED (1A)

CAVITY PLUG

B

BLK/RED (1A)

A

1

CAVITY PLUG

TAN/WHT (80)

CAP

01

ID0322994

69

ELECTRICAL DIAGRAM RC120 REEL CARRIER RT120Q, RT120H, RT100M REF PART NO. NUMBER

1

215-2045

QTY

1

DESCRIPTION

REMARKS

REEL CARRIER HARNESS RC120

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322994

70

ELECTRICAL DIAGRAM

-KTO FRAME HARNESS ORG (5) RED 7 8 9 10 11 12 16 6 5 4 3 2

BLK/RED (1A)

1

TAN/GRN RED (42) 16 YEL/BLU (45) TAN/WHT (43) YEL/GRA (44)

TO ROTOWITCH HARNESS BLK/RED (1A)

BLK/RED (1A) TAN/WHT (43)

03

YEL/GRA (44) ORG (5)

BLK/RED (1A)

BLK/RED (1A)

BLU/WHT (77)

TAN/GRN (42)

BLK RED

YEL/BLU (45)

D C B A

D C B A

1

BLK RED

BLK RED

DOWN SOLENOID

UP SOLENOID

BYPASS SOLENOID

18002

18001

18003

3

3

2

ID0042049

71

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

3.

214-656 214-909 217-948

QTY

1 1 2

DESCRIPTION

REMARKS

RC/RW OPTION HARNESS SOLENOID COIL COIL, 12VDC

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0042049

72

ELECTRICAL DIAGRAM

REEL WINDER HARNESS

3

25005 25004 REEL WINDER SOLENOIDS

RED

RED

BLK

TAN/RED (95)

25003 25002 REEL WINDER SOLENOIDS

BLK

-GTO REAR STEER PWR

BLK/RED (1A)

1

TAN/RED (95)

-G-

BLK/RED (1A)

TO FRAME HARNESS

ORG (5) BLK/RED (1A) BLK/BLU (1B)

ORG (5) CB A

RED

TAN/RED (95)

BLK/RED (1A) BLK/BLU (1B)

TAN/RED (95)

ORG (5) 3 2 1 8

BLK

BLK/RED (1A)

6 5 4 7

3

BLK/RED (1A)

TAN/RED (95)

C B A

RED

BLK

2 25001 REEL WINDER SWITCH

02

ID0042060

73

ELECTRICAL DIAGRAM

REEL WINDER HARNESS REF PART NO. NUMBER

1.

2.

3.

214-937 217-762 211-270

QTY

1 1 4

DESCRIPTION

REMARKS

REEL WINDER HARNESS ROCKER SWITCH (SPDT) SOLENOID COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0042060

74

NOTES:

ID0134963

75

MISCELLANEOUS

ID0135063

76

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

77

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in• lb 11.4 N• m

76 in• lb 8.6 N• m

143 in• lb 16.2 N• m

107 in• lb 12.1 N• m

168 in• lb 19 N• m

120 in• lb 13.6 N• m

1/4-28

116 in• lb 13.1 N• m

87 in• lb 9.8 N• m

147 in• lb 16.6 N• m

123 in• lb 13.9 N• m

192 in• lb 21.7 N• m

144 in• lb 16.3 N• m

5/16-18

209 in• lb 23.6 N• m

157 in• lb 17.7 N• m

295 in• lb 33.3 N• m

221 in• lb 25 N• m

348 in• lb 39.3 N• m

264 in• lb 29.8 N• m

5/16-24

231 in• lb 26.1 N• m

174 in• lb 19.7 N• m

327 in• lb 36.9 N• m

245 in• lb 27.7 N• m

384 in• lb 43.4 N• m

288 in• lb 32.5 N• m

3/8-16

372 in• lb 42 N• m

276 in• lb 31.2 N• m

44 ft• lb 59.7 N• m

33 ft• lb 44.7 N• m

51 ft• lb 69.1 N• m

38 ft• lb 51.5 N• m

3/8-24

420 in• lb 47.5 N• m

312 in• lb 35.3 N• m

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

58 ft• lb 78.6 N• m

43 ft• lb 58.3 N• m

7/16-14

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

70 ft• lb 94.9 N• m

52 ft• lb 70.5 N• m

81 ft• lb 109.8 N• m

61 ft• lb 82.7 N• m

7/16-20

55 ft• lb 74.6 N• m

41 ft• lb 55.6 N• m

78 ft• lb 105.8 N• m

58 N• m 78.6 N• m

91 ft• lb 123.4 N• m

68 ft• lb 92.2 N• m

1/2-13

75 ft• lb 101.7 N• m

57 ft• lb 77.3 N• m

106 ft• lb 143.7 N• m

80 ft• lb 108.5 N• m

124 ft• lb 168.1 N• m

93 ft• lb 126.1 N• m

1/2-20

85 ft• lb 115.2 N• m

64 ft• lb 86.8 N• m

120 ft• lb 162.7 N• m

90 ft• lb 122 N• m

140 ft• lb 189.8 N• m

105 ft• lb 142.4 N• m

5/8-11

150 ft• lb 203.4 N• m

113 ft• lb 153.2 N• m

212 ft• lb 287.4 N• m

159 ft• lb 215.6 N• m

238 ft• lb 322.7 N• m

179 ft• lb 242.7 N• m

5/8-18

170 ft• lb 230.5 N• m

127 ft• lb 172.2 N• m

240 ft• lb 325.4 N• m

180 ft• lb 224 N• m

270 ft• lb 366.1 N• m

202 ft• lb 273.9 N• m

3/4-10

267 ft• lb 362 N• m

200 ft• lb 271.2 N• m

376 ft• lb 509.8 N• m

282 ft• lb 382.3 N• m

423 ft• lb 573.5 N• m

317 ft• lb 429.8 N• m

3/4-16

297 ft• lb 402.7 N• m

223 ft• lb 302.3 N• m

420 ft• lb 569.4 N• m

315 ft• lb 427.1 N• m

472 ft• lb 640 N• m

354 ft• lb 480 N• m

7/8-9

429 ft• lb 581.6 N• m

322 ft• lb 436.6 N• m

606 ft• lb 821.6 N• m

455 ft• lb 616.9 N• m

682 ft• lb 924.7 N• m

511 ft• lb 692.8 N• m

7/8-14

474 ft• lb 642.7 N• m

355 ft• lb 481.3 N• m

669 ft• lb 907 N• m

502 ft• lb 680.6 N• m

752 ft• lb 1019.6 N• m

564 ft• lb 791.8 N• m

1-8

644 ft• lb 873.1 N• m

483 ft• lb 654.9 N• m

909 ft• lb 1232.4 N• m

681 ft• lb 923.3 N• m

1022 ft• lb 1385.6 N• m

767 ft• lb 1039.9 N• m

1-12

722 ft• lb 978.9 N• m

542 ft• lb 734.9 N• m

1020 ft• lb 1382.9 N• m

765 ft• lb 1037.2 N• m

1147 ft• lb 1551.1 N• m

860 ft• lb 1166 N• m

V01

ID0493104

78

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in• lb 6.1 N• m

41 in• lb 4.6 N• m

78 in• lb 8.8 N• m

59 in• lb 6.7 N• m

91 in• lb 10.3 N• m

68 in• lb 7.7 N• m

M6 X 1.00

92 in• lb 10.4 N• m

69 in• lb 7.8 N• m

133 in• lb 15 N• m

99 in• lb 11.2 N• m

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

M7 X 1.00

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

222 in• lb 25.1 N• m

167 in• lb 18.9 N• m

260 in• lb 29.4 N• m

195 in• lb 22 N• m

M8 X 1.25

225 in• lb 25.4 N• m

169 in• lb 19.1 N• m

333 in• lb 37.6 N• m

242 in• lb 31.3 N• m

377 in• lb 42.6 N• m

284 in• lb 32.1 N• m

M10 X 1.50

37 ft• lb 50.2 N• m

28 ft• lb 38 N• m

53 ft• lb 71.9 N• m

40 ft• lb 54.2 N• m

62 ft• lb 84.1 N• m

47 ft• lb 63.7 N• m

M12 X 1.75

65 ft• lb 88.1 N• m

49 ft• lb 66.4 N• m

93 ft• lb 126.1 N• m

69 ft• lb 93.6 N• m

108 ft• lb 146.4 N• m

81 ft• lb 109.8 N• m

M14 X 2.00

104 ft• lb 141 N• m

78 ft• lb 105.8 N• m

148 ft• lb 200.7 N• m

111 ft• lb 150.5 N• m

173 ft• lb 234.6 N• m

130 ft• lb 176.3 N• m

M16 X 2.00

161 ft• lb 218.3 N• m

121 ft• lb 164.1 N• m

230 ft• lb 311.8 N• m

172 ft• lb 233.2 N• m

269 ft• lb 364.7 N• m

202 ft• lb 273.9 N• m

M18 X 2.50

222 ft• lb 301 N• m

167 ft• lb 226.4 N• m

318 ft• lb 431.2 N• m

238 ft• lb 322.7 N• m

372 ft• lb 504.4 N• m

279 ft• lb 378.3 N• m

M20 X 2.50

314 ft• lb 425.7 N• m

235 ft• lb 318.6 N• m

449 ft• lb 608.8 N• m

337 ft• lb 456.9 N• m

525 ft• lb 711.8 N• m

394 ft• lb 534.2 N• m

M22 X 2.50

428 ft• lb 580.3 N• m

321 ft• lb 435.2 N• m

613 ft• lb 831.1 N• m

460 ft• lb 623.7 N• m

716 ft• lb 970.8 N• m

537 ft• lb 728.1 N• m

M24 X 3.00

543 ft• lb 736.2 N• m

407 ft• lb 551.8 N• m

776 ft• lb 1052.1 N• m

582 ft• lb 789.1 N• m

908 ft• lb 1231.1 N• m

681 ft• lb 923.3 N• m

M27 X 3.00

796 ft• lb 1079.2 N• m

597 ft• lb 809.4 N• m

1139 ft• lb 1544.3 N• m

854 ft• lb 1157.9 N• m

1331 ft• lb 1804.6 N• m

998 ft• lb 1353.1 N• m

M30 X 3.50

1079 ft• lb 1462.9 N• m

809 ft• lb 1096.9 N• m

1543 ft• lb 2092 N• m

1158 ft• lb 1570 N• m

1804 ft• lb 2445.9 N• m

1353 ft• lb 1834.4 N• m

M33 X 3.50

1468 ft• lb 1990.3 N• m

1101 ft• lb 1492.8 N• m

2101 ft• lb 2848.6 N• m

1576 ft• lb 2136.8 N• m

2455 ft• lb 3328.5 N• m

1842 ft• lb 2497.4 N• m

M36 X 4.00

1886 ft• lb 2557.1 N• m

1415 ft• lb 1918.5 N• m

2699 ft• lb 3659.4 N• m

2024 ft• lb 2744.2 N• m

3154 ft• lb 4276.3 N• m

2366 ft• lb 3207.9 N• m

V01

ID0493104

79

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

US

Metric

US

1/4-20

7-10 ft• lb

9-13 N• m

8-12 ft• lb

1/4-28

8-11 ft• lb

11-15 N• m

5/16-18

13-18 ft• lb

5/16-24

Grade G Hex Flange

US

Metric

US

11-16 N• m

6-8 ft• lb

8-11 N• m

9-11 ft• lb

12-15 N• m

9-12 ft• lb

12-16 N• m

7-9 ft• lb

9-12 N• m

10-13 ft• lb

13-17 N• m

17-24 N• m

16-21 ft• lb

21-28 N• m

13-17 ft• lb

17-23 N• m

18-23 ft• lb

24-43 N• m

14-19 ft• lb

19-25 N• m

18-23 ft• lb

24-31 N• m

14-18 ft• lb

19-24 N• m

20-26 ft• lb

27-35 N• m

3/8-16

16-20 ft• lb

21-27 N• m

28-37 ft• lb

38-50 N• m

23-29 ft• lb

31-39 N• m

33-41 ft• lb

44-50 N• m

3/8-24

16-22 ft• lb

21-30 N• m

32-42 ft• lb

43-57 N• m

26-33 ft• lb

35-44 N• m

37-47 ft• lb

50-63 N• m

7/16-14

23-32 ft• lb

31-43 N• m

45-59 ft• lb

61-80 N• m

37-47 ft• lb

50-63 N• m

52-66 ft• lb

70-89 N• m

7/16-20

24-34 ft• lb

32-46 N• m

51-66 ft• lb

69-89 N• m

41-52 ft• lb

55-70 N• m

58-74 ft• lb

78-100 N• m

1/2-13

37-50 ft• lb

50-67 N• m

69-90ft• lb

93-122 N• m

57-72 ft• lb

77-97 N• m

80-101 ft• lb

1/2-20

38-53 ft• lb

51-72 N• m

78-102 ft• lb

105-138 N• m

64-81 ft• lb

87-110 N• m

90-114 ft• lb

9/16-12

50-70 ft• lb

67-95 N• m

100-130 ft• lb

135-176 N• m

82-103 ft• lb 111-139 N• m 115-146 ft• lb 156-198 N• m

9/16-18

58-78 ft• lb

78-105 N• m 111-146 ft• lb

150-198 N• m

91-115 ft• lb

5/8-11

70-95 ft• lb

95-129 N• m

138-180 ft• lb

187-224 N• m

5/8-18

73-98 ft• lb

99-133 N• m

156-204 ft• lb

211-276 N• m

127-161 ft• lb 172-218 N• m 180-228 ft• lb 224-309 N• m

3/4-10

125-165 ft• lb 169-223 N• m 245-320 ft• lb

332-434 N• m

200-253 ft• lb 271-343 N• m 282-357 ft• lb 382-484 N• m

3/4-16

120-165 ft• lb 162-223 N• m 273-357 ft• lb

370-484 N• m

223-282 ft• lb 302-382 N• m 315-399 ft• lb 427-541 N• m

7/8-9

185-250 ft• lb 251-339 N• m 394-515 ft• lb

534-698 N• m

7/8-14

200-270 ft• lb 271-366 N• m 435-568 ft• lb

589-770 N• m

1-8

275-375 ft• lb 373-508 N• m 591-772 ft• lb

801-1046 N• m

1-12

290-395 ft• lb 393-535 N• m 663-867 ft• lb

899-1175 N• m

1 1/8-7

294-404 ft• lb 398-547 N• m 837-1095 ft• lb

1135-1484 N• m

1 1/8-12

412-549 ft• lb 558-744 N• m 939-1227 ft• lb

1273-1663 N• m

1 1/4-7

375-513 ft• lb 508-695 N• m 1181-1545 ft• lb 1601-2094 N• m

1 1/4-12

412-549 ft• lb 558-744 N• m 1308-1710 ft• lb 1773-2318 N• m

V01

Metric

Grade F Hex Flange

Metric

108-137 N• m 122-154 N• m

123-156 N• m 128-163 ft• lb 173-221 N• m

113-143 ft• lb 153-194 N• m 159-201 ft• lb 215-272 N• m

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

80

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft• lb X .75 = 23.25 ft• lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N• m X 1.5 = 78 N• m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N• m X 2.0 = 290 N• m

Lug Nut Torque Size

Type

Torque (ft• lb)

Torque (N• m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft• lb

120-135 N• m

5/8”

106-097

190-166 & 190-169

180-200 ft• lb

245-270 N• m

3/4”

106-098

190-167 & 190-170

290-325 ft• lb

395-440 N• m

7/8”

106-122

190-172 & 190-174

410-460 ft• lb

550-625 N• m

1”

106-145

190-175 & 190-189

630-700 ft• lb

855-950 N• m

1-1/8”

106-146

190-177

770-850 ft• lb

1045-1170 N• m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

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82

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Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

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ID0135281