Ditch Witch R230 R300 Kohler CH23 & CH750 Parts Manual 053-1170 PDF

R230/R300 Kohler® CH23 & CH750

Parts Manual

Issue 19

053-1170

1

R230/R300 ISSUE NO. 19PL-03/23 For Replacement Copy Order P/N 053-1170

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models:

R230 R300

Copyright 2007, 2008, 2009, 2011, 2013, 2014, 2016, 2017, 2018, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS______________________ Decals Decal Location - R230/R300 ......................... 10 Decal Location - R300 ................................... 8

Engine Components Air Filter/Oil Indicator – R230 ..................... 18 Air Filter/Oil Indicator – R300 ..................... 22 Engine & Muffler – R230 ............................ 16 Engine & Muffler – R300 ............................ 20 Engine & Muffler, R300 – Stage V ............... 14 Hydraulic Pump Mounting ........................ 26 Silencer ..................................................... 24

Cylinder – 2.5” x 1.0” x 4” ........................... 114 Cylinder Hydraulics ................................. 116 Divider/Combiner Manifold ...................... 90 Divider/Combiner – Service Parts .............. 102 Drive Hydaulics ......................................... 88 Pump – Service Parts.......................... 110, 112 Pump/Valve Hydraulics ........................... 100 Steering Cylinder ...................................... 92 Tank .......................................................... 94 Valve Hydraulics ....................................... 98

Electrical

Power Train

See Technical Supplement For Further Electrical Information

Brake Hub & Motors ................................. 30 Tires & Wheels .................................... 32, 34

1 D4

Frame Components

4-Wheel Hydraulics................................. 124 Frame Attachment .................................. 122

Articulation Joint ....................................... 38 Brake ......................................................... 40 Battery Installation – Electric Start Only ........ 72 Console ..................................................... 80 Controls..................................................... 66 Fenders/Covers ............................. 70, 74, 76 Foot Control .............................................. 42 Frame Tower Mounting ...................... 50, 52 Fuel Tank ............................................. 62, 64 Grille ......................................................... 78 Hydraulic Cooler Mounting ....................... 58 Manifold Assembly.................................... 44 Manual Compartment............................... 60 Operators Cushion & Cooler Screen.......... 82 Operators Platform ............................. 46, 48 Pump Neutral Control ............................... 68 Rear Panel ................................................. 84 Valve & Filter Mounting ...................... 54, 56

Hydraulics Control Valve (1-S) – Service Parts ............... 106 Control Valve (3-S) – Service Parts ............... 108 Conversion Manifold – Service Parts .......... 104 Cooler........................................................ 96

Accessories Cast Roller Kit ......................................... 150 Cold Start ................................................ 136 Dual Reel Carrier ..................................... 138 Dual Wheel Kit ........................................ 140 Dual Wheel Stops ................................... 142 EC Kit ...................................................... 132 GPS Kit – CLM3000 ................................... 134 Hour Meter Kit ........................................ 130 Rear Tie Down ........................................ 146 Remote Throttle ..................................... 128 Wheel Weight ......................................... 144 Wheel Track Assembly ............................ 148 Wheel Track Rotation Stops ................... 152

Miscellaneous Torque Information ................................ 156 Filters ...................................................... 162 Optional Kits ........................................... 162 Related Publications ............................... 162 Replacement O-Ring Chart ..................... 161 Warranty Registration ............................ 164

ID0195920

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7

DECALS

ID0135069

8

DECAL LOCATION R300 3 17 4

5 25 26 16 6 1

18

15 24

2

26

19

11 21 20 10

3 12 22 23

8 13 9 14 7

01

ID0721267

9

DECAL LOCATION R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

01

270-8585 274-318 270-1996 274-442 700-063 270-8474 270-8476 275-371 270-8440 701-355 270-6773 270-1986 270-7791 270-8475 270-8477 270-6911 700-143 270-2040 270-6968 270-1269 270-2337 270-2338 270-5974 701-419 270-7792 270-7121 270-8178

QTY

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

DECAL KIT - R300 TIE DOWN LOCATION PARKING BRAKE LIFT LOCATION HYDRAULIC OIL CAP ZAHN GRAY RT LOGOTYPE R300 GRAY RT MODEL ID STEERING FRAME LOCK DW LOGO 4.14” by 5.0” CAUTION HOT PARTS ISO PATENT CONTROL PANEL UNLEADED GASOLINE ONLY ISO ZAHN GRAY LFT LOGOTYPE R300 GRAY LT MODEL ID WARNING ONE CALL NOTIFICATION ISO WARNING READ OPERATORS MANUAL ISO OPERATORS MANUAL NOTICE HYDRAULIC OIL LEVEL ISO IGNITION ZAHN TOP CONTROL PATCH ZAHN BOTTOM CONTROL PATCH DANGER SHUT ENGINE OFF ISO WARNING NO FLAME ISO OPERATOR MANUAL REPLACEMENT ISO R300 SERVICE / LUBE CHART ISO RED HI VIS 1.5” REFLECTORS

ID0721267

10

DECAL LOCATION R230 / R300 3 17 4

5 25

26 16 6

24 18

1 27

19 2

26

28

11 21 20 10 15

3 12 22 23

8 13 9 14 7

3

20

ID0195077

11

DECAL LOCATION R230 / R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

270-1998 270-7147 274-318 270-1996 274-442 700-063 270-2000 270-1988 270-1991 275-371 274-854 701-355 270-6773 270-1986 270-7791 270-2001 270-1987 270-1989 274-291 700-143 270-2040 270-1023 270-1269 270-2337 270-2338 270-5974 701-419 270-7792 270-7121 270-8178 270-6911 270-8213

QTY

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - R230 DECAL KIT - R300 TIE DOWN LOCATION PARKING BRAKE LIFT LOCATION HYDRAULIC OIL CAP RT LOGOTYPE R230 RT MODEL ID R300 RT MODEL ID STEERING FRAME LOCK LOGO PLACARD CAUTION HOT PARTS ISO PATENT CONTROL PANEL UNLEADED GASOLINE ONLY ISO LT LOGOTYPE R230 LT MODEL ID R300 LT MODEL ID SOUND POWER 10 WARNING READ OPERATORS MANUAL ISO OPERATORS MANUAL HYDRAULIC OIL LEVEL IGNITION ZAHN TOP CONTROL PATCH ZAHN BOTTOM CONTROL PATCH DANGER SHUT ENGINE OFF ISO WARNING NO FLAME ISO OPERATOR MANUAL REPLACEMENT ISO R300 SERVICE / LUBE CHART ISO RED HI VIS 1.5” REFLECTORS WARNING ONE CALL ISO 811 LOGO

REMARKS

USED IN DECAL KIT 270-1998 USED IN DECAL KIT 270-1999

USED IN DECAL KIT 270-1998 USED IN DECAL KIT 270-1999 SEE FOOTNOTE 1

FOOTNOTES:

1. NOT PART OF KIT.

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ID0195077

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE & MUFFLER, R300

19

STAGE V

5

18 6 3 15 9 14 4 17 13

11 16

1

21

10 2

8

12

20

7 01

ID0592058

15

ENGINE & MUFFLER, R300 STAGE V REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 105-095 1 WASHER (1/4") 2 105-1517 19 BULK HOSE (1/4") LOW PERM 3 105-229 4 BOLT (1/2-NC X 2") 4 105-688 1 SCREW (M6-1.00 X 35MM) 5 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX) 6 105-814 4 FLG LOCKNUT (3/8-NC) 7 105-833 4 FLG LOCKNUT (1/2-NC) 8 105-883 4 FLG LK BOLT (3/8-NC X 2") 9 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 10 106-385 1 FLG LOCKNUT (M6-1.00) 11 106-743 4 WASHER (.531", HARDENED) 12 110-249 4 WORM CLAMP (1/4" TO 5/8") 13 110-332 1 BOLT-ON CLAMP (1-5/8") 14 150-1983 1 DRAIN HOSE (06JM-06JFX90L-16"-1000) 15 154-017 1 CONNECTOR (06N-06J) 16 154-054 1 CAP (06J) 17 194-669 0 FUEL FILTER (04H-04H, IN-LINE) 18 195-2028 1 MUFFLER 19 195-2896 1 ENGINE - KOHLER CH750 27 HP - STAGEV 20 300-3469 1 REAR FRAME 21 300-3479 1 KOHLER ENGINE SUBPLATE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0592058

16

ENGINE & MUFFLER R230

10 11

1 9

10 12

11

9 3

13 SEE FOOTNOTE 3

FOOTNOTE 1

5

5

4

6

6

4

2 8 8

7

08

7 ID0179908

17

ENGINE & MUFFLER R230

REF PART NO. NUMBER

QTY

1 195-1142 2 300-3479 3 195-2028 4 106-162 5 105-229 6 106-743 7 105-833 8 105-883 9 105-834 10 150-1983 11 154-054 12 154-017 13 105-798

1 1 1 2 4 4 4 4 4 1 1 1 1

DESCRIPTION

ENGINE (23.0 HP KOHLER, ELECT) KOHLER ENGINE SUBPLATE MUFFLER FLG SCREW (M8-1.25 X 20MM, GD8) BOLT (1/2-NC X 2") WASHER (.531", HARDENED) FLG LOCKNUT (1/2-NC) FLG LK BOLT (3/8-NC X 2") FLG LOCKNUT (3/8-NC) DRAIN HOSE (06JM-06JFX90L-16"-1000) CAP (06J) CONNECTOR (06N-06J) FLG SCREW (M8-1.25 X 25MM, BX)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 2

USE 1 @ 12"

APPLY 567 LOCTITE, TORQUE TO 10 FT-LBS SEE FOOTNOTE 1

NOT SHOWN:

SERVICE PARTS: 157-630 OIL FILTER 194-669 FUEL FILTER 165-835 EXHAUST GASKET 195-1239 SPARK PLUG (RFI) 195-1240 STARTER (KOHLER) 195-1241 FUEL PUMP (MECHANICAL) 195-1242 MECH. FUEL PUMP FITTING (STR) 195-1243 MECH. FULE PUMP FITTING (90°) 215-1281 REGULATOR/RECTIFIER 215-020 KEY 215-1404 KEY SWITCH (INCL. KEY) FOOTNOTES:

1. THIS BOLT USED TO GROUND ALL ELECTRICAL HARNESSES. 2. OPTIONAL, SPARK ARRESTER (194-863) FOR MUFFLER. 3. PUMP ADAPTER PLATE SHOWN COMES WITH ENGINE AND IS ATTACHED WITH HARDWARE SUPPLIED WITH ENGINE. DO NOT REMOVE PUMP ADAPTER PLATE FROM ENGINE. DOING SO WILL CAUSE MISALIGNMENT BETWEEN PUMP AND ENGINE.

NOTE:

08

ID0179908

18

AIR FILTER/OIL INDICATOR R230

6

5 8 7

11

2

3

9 14 13

12

4

1

12 12 10

03

ID0179989

19

AIR FILTER/OIL INDICATOR R230

REF PART NO. NUMBER

QTY

1 194-093 2 194-038 3 194-039 4 194-036 5 300-3513 6 105-873 7 105-823 8 105-841 9 105-003 10 195-1132 11 195-1160 12 110-134 13 195-1276 14 107-366

1 1 1 1 1 2 2 2 2 1 1 3 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY MOUNTING CLAMP (5.750") AIR FILTER MOUNT FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) FLG LOCKNUT (5/16-NC) AIR INTAKE HOSE AIR FILTER INLET HOSE WORM CLAMP (2.062" TO 2.750") OIL LEVEL INDICATOR SCREW (M6-1.00 X 30MM, 8.8)

REMARKS

INCLUDES REF NO.'S 2 & 3, SEE NOT SHOWN

USE LOCTITE 242 TO SEAL STEM INTO ENGINE. TORQUE TO 88 IN-LBS, SERVICE PART ONLY, SUPPLIED WITH ENGINE.

NOT SHOWN:

195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

NOTE:

03

ID0179989

20

ENGINE & MUFFLER, R300 1

13 3

9

12

16

4

5

17

6

15 19

18 20 21

10 2

11

16 17 8

14 7 16

ID0171834

21

ENGINE & MUFFLER, R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

195-1603 300-3479 195-2028 106-162 105-229 106-743 105-833 105-883 105-834 150-1983 154-054 154-017 105-798 300-3469 194-669 105-1517 110-249 110-332 105-688 105-095 106-385

QTY

1 1 1 2 4 4 4 4 4 1 1 1 1 1

DESCRIPTION

ENGINE (KOHLER CH750 30 HP, EL) KOHLER ENGINE SUBPLATE MUFFLER FLG SCREW (M8-1.25 X 20MM, GD8) BOLT (1/2-NC X 2") WASHER (.531", HARDENED) FLG LOCKNUT (1/2-NC) FLG LK BOLT (3/8-NC X 2") FLG LOCKNUT (3/8-NC) DRAIN HOSE (06JM-06JFX90L-16"-1000) CAP (06J) CONNECTOR (06N-06J) FLG SCREW (M8-1.25 X 25MM, BX) REAR FRAME FUEL FILTER (04H-04H, IN-LINE) 19 BULK HOSE (1/4") LOW PERM 4 WORM CLAMP (1/4" TO 5/8") 1 BOLT-ON CLAMP (1-5/8") 1 SCREW (M6-1.00 X 35MM) 1 WASHER (1/4") 1 FLG LOCKNUT (M6-1.00)

REMARKS

CMWR300XAE0001721. FOOTNOTES 3,4&5, & NOT SHOWN SERV. PARTS SEE FOOTNOTE 2

APPLY 567 LOCTITE, TORQUE TO 10 FT-LBS SEE FOOTNOTE 1 USE 1 @ 18" & USE 1 @ 21"

NOT SHOWN:

SERVICE PARTS: 157-630 OIL FILTER 217-823 SWITCH, OIL PRESSURE 165-835 EXHAUST GASKET 195-1239 SPARK PLUG (RFI) 195-1240 STARTER (KOHLER) 195-2151 FUEL PUMP (MECHANICAL) USED ON ENGINE 195-1603 195-1242 MECH. FUEL PUMP FITTING (STR) 195-1243 MECH. FULE PUMP FITTING (90°) 215-1281 REGULATOR/RECTIFIER 215-020 KEY 215-1404 KEY SWITCH (INCL. KEY) - (194-1141 - KOHLER ENGINE) SEE FOOTNOTE 4 215-2162 KEY SWITCH (INCL. KEY) - (194-1603 - KOHLER ENGINE) SEE FOOTNOTE 4 194-038 FILTER ELEMENT - PRIMARY 194-039 FILTER ELEMENT - SECONDARY 195-1241 FUEL PUMP (MECHANICAL) USED ON ENGINE 195-1141 FOOTNOTES:

1. THIS BOLT USED TO GROUND ALL ELECTRICAL HARNESSES. 2. OPTIONAL, SPARK ARRESTER (194-863) FOR MUFFLER. 3. PUMP ADAPTER PLATE SHOWN COMES WITH ENGINE AND IS ATTACHED WITH HARDWARE SUPPLIED WITH ENGINE. DO NOT REMOVE PUMP ADAPTER PLATE FROM ENGINE. DOING SO WILL CAUSE MISALIGNMENT BETWEEN PUMP AND ENGINE. 4. 195-1603 BEGINS WITH S/N: CMWR300XAE0001721 195-1141 ENDS WITH S/N: CMWR300XVE0001720 5. USE UPTIME R300 KOHLER KIT 190-1765, INCLUDES: 157-630, 194-669, 194-038, 194-039, 195-1239 & 149-939.

NOTE:

THE HP RATING METHOD HAS CHANGED THE SPEC FROM 30HP TO 27HP. IT IS THE SAME ENGINE.

16

ID0171834

22

AIR FILTER/OIL INDICATOR R300

6

5 8 7 11

2 3 9

12

4 14

1 13 12

10 12

03

ID0171833

23

AIR FILTER/OIL INDICATOR R300

REF PART NO. NUMBER

QTY

1 194-093 2 194-038 3 194-039 4 194-036 5 300-3513 6 105-873 7 105-823 8 105-841 9 105-003 10 195-1164 11 195-1160 12 110-134 13 195-1276 14 107-366

1 1 1 1 1 2 2 2 2 1 1 3 1 1

DESCRIPTION

AIR FILTER PARTS ASS'Y FILTER ELEMENT, PRIMARY FILTER ELEMENT - SECONDARY MOUNTING CLAMP (5.750") AIR FILTER MOUNT FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) FLG LOCKNUT (5/16-NC) AIR INTAKE HOSE AIR FILTER INLET HOSE WORM CLAMP (2.062" TO 2.750") OIL LEVEL INDICATOR SCREW (M6-1.00 X 30MM, 8.8)

REMARKS

INCLUDES REF NO.'S 2 & 3, SEE NOT SHOWN

USE LOCTITE 242 TO SEAL STEM INTO ENGINE. TORQUE TO 88 IN-LBS, SERVICE PART ONLY, SUPPLIED WITH ENGINE.

NOTE:

NOT SHOWN:

195-1366 - AIR FILTER END CAP

SERVICE PART

FOOTNOTES:

03

ID0171833

24

SILENCER

4

1

5

2 5

3

02

ID0270532

25

SILENCER REF PART NO. NUMBER

QTY

1 2 3 4 5

1 SILENCER 1 SUPPORT 1 WORM CLAMP (2.062" TO 2.750") 1 FLG SCREW (#10-16 X 1/2") 2 FLG LK BOLT (3/8-NC X 5/8")

301-2449 301-2447 110-134 105-804 501-153

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0270532

26

HYDRAULIC PUMP MOUNTING R230 / R300

5

CHARGE

9

6 ATT. VALVE

STEERING VALVE

11

8

3

12 LUBE

1 7

4

4 DIFF. LOCK

2

RETURN

13 TANK SUPPLY

05

10

ID0171836

27

HYDRAULIC PUMP MOUNTING R230 / R300 REF PART NO. NUMBER

QTY

1 150-1380 2 150-1537 3 300-3870 4 154-234 5 154-227 6 154-222 7 105-827 8 150-1650 9 159-154 10 155-146 11 157-099 12 105-158 13 106-004

1 1 1 2 1 1 2 2 2 1 1 4 2

DESCRIPTION

GROUND DRIVE PUMP HYDRAULIC PUMP CALIPER MOUNT CONNECTOR (08O-12S) CONNECTOR (06O-08S90) CONNECTOR (06O-08S) FLG LK BOLT (3/8-NC X 1-1/4") CONNECTOR (06O-04SF-10S90) QDC ADAPTER (02-04S) S/O COUPLER (12S-16H90) O-RING (042 D70) CAM WASHER (3/8") BOLT (3/8-NC X 1-3/8", GR 8)

REMARKS

SEE FOOTNOTE 1 USES HARDWARE FROM ENGINE

NOT SHOWN:

FOOTNOTES:

1. USE 256-666 GEAR COMPOUND TO LUBRICATE SPLINE WHEN SERVICING.

NOTE:

1. REFER TO VALVE PAGE (ID0172508).

2. REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT

05

ID0171836

28

NOTES:

ID0134963

29

POWER TRAIN

ID0135064

30

BRAKE HUB & MOTORS

6

10

2 8

1 5

9 3 11

4

7 7

9

2

11

3

4

5 10

6 8 09

1 ID0171430

31

BRAKE HUB & MOTORS REF PART NO. NUMBER

QTY

1 300-4341 2 301-1290 3 105-3045 4 105-286 5 105-1192 6 105-054 7 105-833 8 105-082 9 155-572 10 105-1646 11 105-072

2 HUB (MACHINED) 2 BRAKE ROTOR 10 SPACER (.625 X .385 X 1.00) 10 BOLT (3/8-NC X 1-3/4") 10 LUG BOLT (7/16-NF X 2 1/4") 10 LUG NUT (7/16-NF) 8 FLG LOCKNUT (1/2-NC) 8 BOLT (1/2-NC X 2-1/2") 2 HYD MTR (GEROLER) 20.6 CID 1 NUT (1-20 NEF, GD8) 10 LOCK WASHER (3/8")

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 3

INCLUDES SHAFT NUT. SEE FOOTNOTE 1, 2 & 4 SERVICE PART, SEE FOOTNOTE 2

NOT SHOWN:

260-1061

HUB PULLER

SERVICE PART

FOOTNOTES:

1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN HUB AND THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. NOTE : DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEELTO REMOVE CONTAMINATES FROM HUB BORE OR ON MOTOR SHAFT. 2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EQUIVALENT BEFORE REINSTALLING. TORQUE TO 325-375 FT-LBS 3. REF#'S 1 & 5 ARE INCLUDED IN 650-1103 HUB ASSEMBLY. 4. USE SEAL REPAIR KIT 500-510.

NOTE:

09

ID0171430

32

TIRES & WHEELS - GRAY

8

R230 / R300 BEGINS WITH S/N: ******

12 14

8

12 14

15

13 11

13

15

13 11

11

ALTERNATE TIRE & WHEEL ORIENTATION

6

10

15

9

12

9

15 8

7

9

13 8

6

11

9 10

14 12

4 5 1 3

2 01

ID0724506

33

TIRES & WHEELS

R230 / R300 BEGINS WITH S/N: ****** REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 TIRE (18 X 9.5 X 8 B/L, 2PLY TL) 1 18×8.50-8 4PR GRASS MASTER TURF 1 WHEEL (8.00 X 5.38", W/5) GRAY 1 VALVE STEM (.453", SNAP-IN) 1 VALVE CAP (.305"-32) 4 WHEEL SPACER AR LUG NUT (7/16-NF) 2 T/W(18X9.5X8) LEFT, GRAY 4 T/W (18X8.50-8, B4TL), TURF, GRAY 2 UR FILL (20X10-8, BL) LEFT, GRAY 2 UR FILL (20X10-8, BL) RIGHT, GRAY 2 UR FILL (18X9.5X5-8) LEFT, GRAY 2 UR FILL (18X9.5X5-8) RIGHT, GRAY 1 WHEEL (8.00 X 6.937, W/5), GRAY 2 T/W(18X9.5X8) RIGHT, GRAY

205-477 205-1478 205-1000 205-164 205-165 300-4306 105-054 205-1454 205-1453 205-1456 205-1457 205-1458 205-1459 205-1461 205-1455

DESCRIPTION

REMARKS

ONLY REQUIRED WHEN USING 20 X 10-8 TIRE ASSEMBLY. REQUIRES 5 PER HUB

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES. THESE MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY.

NOTE:

* CONFIGURATIONS SHOWN ARE FOR 4X4 UNITS. OTHER CONFIGURATIONS MAY REQUIRE ADDITIONAL OR FEWER TIRE ASSEMBLYS. * REVERSAL OF TREAD DIRECTION WILL ENHANCE PERFORMANCE ON CERTAIN FRONTENDS. * NOTE PROPER ORINTATION OF TIRE & WHEEL ASSY PRIOR TO ORDERING REPLACEMENT PARTS.

01

ID0724506

34

TIRES & WHEELS

9

R230 / R300 ENDS WITH S/N: ******

12 14

9

12 14

8

13 11

14

8

13 11

12

ALTERNATE TIRE & WHEEL ORIENTATION

6

11

8

10

13

10

8 9

7

10

14 9 10

6

12

11

15 13

4 5 1 3

2 08

ID0194297

35

TIRES & WHEELS R230 / R300 ENDS WITH S/N: ****** REF PART NO. NUMBER

QTY

1 205-477 2 205-144 3 205-227 4 205-164 5 205-165 6 300-4306 7 105-054 8 205-479 9 205-480 10 205-861 11 205-1154 12 205-1155 13 205-1157 14 205-1156 15 205-476

1 TIRE (18 X 9.5 X 8 B/L, 2PLY TL) 1 TIRE (18 X 8.50-8, B4TL, NHS) 1 WHEEL (8 X 5.375 WD, W15) 1 VALVE STEM (.453", SNAP-IN) 1 VALVE CAP (.305"-32) 4 WHEEL SPACER AR LUG NUT (7/16-NF) 2 TIRE & WHEEL (RIGHT) 2 TIRE & WHEEL (LEFT) 4 TIRE & WHEEL (18 X 8.5 X 8, TURF TAMER) 2 URETHANE FILL 20 X 10-8 BL LEFT 2 URETHANE FILL 20 X 10-8 BL RIGHT 2 POLYURETHANE FILL 18 X 9.5-8 BL LEFT 2 POLYURETHANE FILL 18 X 9.5-8 BL RIGHT 1 WHEEL (8.00 X 6.937, W.5)

DESCRIPTION

REMARKS

REPLACED BY P/N 205-1478 REPLACED BY P/N 205-1000 ONLY REQUIRED WHEN USING 20 X 10-8 TIRE ASSEMBLY. REQUIRES 5 PER HUB REPLACED BY P/N 205-1455 REPLACED BY P/N 205-1454 REPLACED BY P/N 205-1453 REPLACED BY P/N 205-1456, SEE FOOTNOTE 1 REPLACED BY P/N 205-1457, SEE FOOTNOTE 1 REPLACED BY P/N 205-1458, SEE FOOTNOTE 1 REPLACED BY P/N 205-1459, SEE FOOTNOTE 1 REPLACED BY P/N 205-1461

NOT SHOWN:

FOOTNOTES:

1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES. THESE MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY.

NOTE:

* CONFIGURATIONS SHOWN ARE FOR 4X4 UNITS. OTHER CONFIGURATIONS MAY REQUIRE ADDITIONAL OR FEWER TIRE ASSEMBLYS. * REVERSAL OF TREAD DIRECTION WILL ENHANCE PERFORMANCE ON CERTAIN FRONTENDS. * NOTE PROPER ORINTATION OF TIRE & WHEEL ASSY PRIOR TO ORDERING REPLACEMENT PARTS.

08

ID0194297

36

NOTES:

ID0134963

37

FRAME COMPONENTS

ID0135068

38

ARTICULATION JOINT

SEAL DIRECTION

7 6 5

2 3

1 PIN STORAGE POSITION PIN LOCK POSITION 3

4

2 8

02

ID0172197

39

ARTICULATION JOINT REF PART NO. NUMBER

QTY

1 300-4074 2 157-539 3 125-538 4 300-4329 5 181-1000 6 105-969 7 105-1263 8 125-572

1 2 2 1 1 1 1 1

DESCRIPTION

ARTICULATION JOINT (MACHINING) WIPER SEAL (1.500") COMPOSITION BUSHING (1.5") TAPERED PIN (1.500 X 8.25, SPECIAL) TAPERED INSERT (1.625") FLG BOLT (5/8-NC X 1-1/2",GD8) PIN (.625 X 2.5) THRUST WASHER (1.50")

REMARKS

NOTE SEAL DIRECTION WHEN INSTALLING

USE LOCKTITE 242 OR EQUIVALENT ARTICULATION JOINT LOCK PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0172197

40

BRAKE

4 5

6

10

9

8 3 7

11

4

5

2

7 8

6

1

8

8

8

5

3

8

4

4

6 01

DI AU REC XIL TIO IAR N O YV F IEW

5

6

ID0170521

41

BRAKE REF PART NO. NUMBER

QTY

1 300-3506 2 110-022 3 300-3507 4 300-3511 5 300-3512 6 117-053 7 105-047 8 105-510 9 105-031 10 105-150 11 125-402

1 1 1 2 2 2 4 4 2 2 1

DESCRIPTION

REMARKS

BRAKE LEVER KNOB (1/2-NC, BLACK) BRAKE CAM PIN (1.0 X 6.6) BRAKE LINK COMPRESSION SPRING LOCKNUT (3/8-NC) ROLL PIN (1/4" X 1-1/2") BOLT (3/8-NC X 1") BOLT (3/8-NC X 1-3/4") BRONZE BUSHING

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0170521

42

FOOT CONTROL

5 3 5 3

2 4

2 1 4

01

ID0170522

43

FOOT CONTROL REF PART NO. NUMBER

QTY

1 300-3509 2 110-411 3 322-289 4 105-284 5 105-198

1 2 2 8 4

DESCRIPTION

REMARKS

FOOT CONTROL BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) WASHER (3/16") BOLT (1/4-NC X 1-3/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0170522

44

MANIFOLD ASSEMBLY R230 / R300

2

5

4

1

3

01

2

ID0185766

45

MANIFOLD ASSEMBLY R230 / R300 REF PART NO. NUMBER

QTY

1 2 3 4 5

1 4 2 1 2

150-1863 105-003 105-1186 150-1187 105-129

DESCRIPTION

REMARKS

CONVERSION MANIFOLD FLG LOCKNUT (5/16-NC) BOLT (5/16-NC X 4") DIVIDER/COMBINER MANIFOLD BOLT (5/16-NC X 3-1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0185766

46

OPERATORS PLATFORM

ENDS WITH S/N CMWR300XVA0001047 ENDS WITH S/N CMWR230XVA0000355

2 3

9

12 10

4 12

11

9

6 11 10

9 7

12

2 1

3 5

12 10

9

11 11 8

7 8 11 8 05

11

4 ID0171935

47

OPERATORS PLATFORM

ENDS WITH S/N CMWR300XVA0001047 ENDS WITH S/N CMWR230XVA0000355

REF PART NO. NUMBER

QTY

1 375-1011 2 105-1132 3 105-827 4 105-814 5 300-4213 6 300-4214 7 106-499 8 105-065 9 105-858 10 105-1199 11 106-743 12 181-635

1 1 1 1 1 1 4 4 2 2 6 2

DESCRIPTION

REMARKS

OPERATORS PLATFORM COMPRESSION SPRING GBR-8 63D FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) PLATFORM MOUNT LEFT PLATFORM MOUNT RIGHT FLG BOLT (1/2-NC X 1-1/2",GD8) LOCKNUT (1/2-NC) BOLT (1/2-NC X 1-1/4") JAM LOCKNUT (1/2 - NC) WASHER (.531", HARDENED) SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0171935

48

OPERATOR'S PLATFORM

BEGINS WITH S/N CMWR300XAA0001051 BEGINS WITH S/N CMWR230XAA0000356

1 13

10

9

5

7 12

4

11

6

13

1 10

2

7

6

8

3 04

7 8

9 ID0255133

49

OPERATOR'S PLATFORM

BEGINS WITH S/N CMWR300XAA0001051 BEGINS WITH S/N CMWR230XAA0000356 REF PART NO. NUMBER

QTY

1 105-1132 2 303-4347 3 301-0002 4 301-0003 5 105-1199 6 106-499 7 106-743 8 105-065 9 105-098 10 105-814 11 105-858 12 181-635 13 301-0001

1 1 1 1 2 4 6 4 1 1 2 2 1

DESCRIPTION

REMARKS

COMPRESSION SPRING GBR-8 63D OPERATORS PLATFORM PLATFORM MOUNT LEFT PLATFORM MOUNT RIGHT JAM LOCKNUT (1/2 - NC) FLG BOLT (1/2-NC X 1-1/2",GD8) WASHER (.531", HARDENED) LOCKNUT (1/2-NC) BOLT (3/8-NC X 3") FLG LOCKNUT (3/8-NC) BOLT (1/2-NC X 1-1/4") SPACER SPACER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0255133

50

FRAME TOWER MOUNTING

BEGINS WITH S/N: CMWR300XCE0001577

2

10 17

12

13 11

8 3

9

18

4 1

7

5

6

8

3

12

14 9 7 11

13

19

14

20

15

21 16

04

ID0326746

51

FRAME TOWER MOUNTING

BEGINS WITH S/N: CMWR300XCE0001577 REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-7100 1 WIDE LEFT FRAME TOWER 2 300-3529 1 RIGHT FRAME TOWER 3 105-065 4 LOCKNUT (1/2-NC) 4 300-4631 1 INNER FENDER RIGHT 5 300-4632 1 INNER FENDER LEFT 6 105-047 4 LOCKNUT (3/8-NC) 7 106-743 4 WASHER (.531", HARDENED) 8 105-1200 2 BOLT (1/2-NC X 1-1/2", GD 8) 9 105-858 2 BOLT (1/2-NC X 1-1/4") 10 362-1170 1 THERMAL BARRIER 11 105-052 2 BOLT (3/8-NC X 1-1/4") 12 107-594 4 WASHER (.406", HARDENED) 13 107-595 2 BOLT (3/8-NC X 1", GD8) 14 105-841 3 CLIP NUT (5/16-NC) 15 301-7103 1 POCKET 16 105-823 2 FLG LK BOLT (5/16-NC X 3/4") 17 118-388 72 3MIL FLEXIBLE SILVER TAPE 18 362-1800 1 INSULATION 19 362-1801 1 POCKET INSULATION 20 301-8168 1 BOTTOM COVER 21 106-053 1 WING BOLT (5/16-NC X 3/4")

REMARKS

SEE FOOTNOTE 1

TORQUE TO 85 FT. LBS. TORQUE TO 85 FT. LBS.

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 8 @ 9" SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMWR300XCE0001577. IF REPLACING PREVIOUS LEFT FRAME TOWER 300-3525 USE ITEMS 1, 14-16, AND 18-19, AS WELL AS COVER 301-8168 FROM PARTS PAGE ID0326656.

NOTE:

04

ID0326746

52

FRAME TOWER MOUNTING

1 12 13 10 2

11 8

8

6

5

6

10

11

12

9

9

14

7

3

6

10 7 11 14 5

01

10

4

ID0172788

53

FRAME TOWER MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

300-3529 1 RIGHT FRAME TOWER 300-3525 1 LEFT FRAME TOWER 300-4631 1 INNER FENDER RIGHT 300-4632 1 INNER FENDER LEFT 105-052 2 BOLT (3/8-NC X 1-1/4") 105-047 4 LOCKNUT (3/8-NC) 105-858 2 BOLT (1/2-NC X 1-1/4") 105-065 4 LOCKNUT (1/2-NC) 105-1200 2 BOLT (1/2-NC X 1-1/2", GD 8) 107-594 4 WASHER (.406", HARDENED) 106-743 4 WASHER (.531", HARDENED) 362-1170 2 THERMAL BARRIER 118-388 72 3MIL FLEXIBLE SILVER TAPE 107-595 2 BOLT (3/8-NC X 1", GD8)

REMARKS

TORQUE TO 85 FT. LBS. TORQUE TO 85 FT. LBS.

USE 8 @ 9"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0172788

54

VALVE AND FILTER MOUNTING BEGINS WITH S/N: CMWR300XAE0001721

12 9 5

3

1

6

8

8

4 10

13 15

7

2 14 11

02

ID0349819

55

VALVE AND FILTER MOUNTING

BEGINS WITH S/N: CMWR300XAE0001721 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

REMARKS

105-003 9 FLG LOCKNUT (5/16-NC) 105-873 4 FLG LK BOLT (5/16-NC X 1") 300-3503 1 VALVE MOUNT 150-4195 1 HYD CONTROL VALVE (1-SPOOL) 300-3504 1 FILTER MOUNT 150-1375 1 HYDRAULIC VALVE (3-SPOOL) 105-190 2 BOLT (5/16-NC X 2-3/4") 105-178 3 BOLT (5/16-NC X 2-1/2", GD8) 300-4292 1 ATTACHMENT LOCK MOUNT 150-3111 1 FILTER HEAD, 50 PSI BYPASS 149-939 1 FILTER ELEMENT 105-823 4 FLG LK BOLT (5/16-NC X 3/4") 300-8616 1 TRAY 116-881 30 BULK HOSE (3/8", SOLD PER FT) 110-217 1 WORM CLAMP (7/16" TO 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0349819

56

VALVE/FILTER MOUNTING R230 / R300

9 4 3

7

5

1

6

7

8 2 8 10 13 12

6 11

04

ID0172508

57

VALVE/FILTER MOUNTING R230 / R300 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 HYDRAULIC VALVE (3-SPOOL) 1 HYD CONTROL VALVE (1-SPOOL) 1 ATTACHMENT LOCK MOUNT 1 FILTER MOUNT 1 VALVE MOUNT 4 FLG LK BOLT (5/16-NC X 1") 9 FLG LOCKNUT (5/16-NC) 3 BOLT (5/16-NC X 2-1/2", GD8) 4 FLG LK BOLT (5/16-NC X 3/4") 1 FILTER HEAD, 50 PSI BYPASS 1 FILTER ELEMENT 2 BOLT (5/16-NC X 2-3/4") 1 TRAY

150-1375 150-1252 300-4292 300-3504 300-3503 105-873 105-003 105-178 105-823 150-3111 149-939 105-190 300-8616

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. R230 BEGINS WITH S/N: CMWXKA0000352 R300 BEGINS WITH S/N: CMWXTA0000988

NOTE:

04

ID0172508

58

HYDRAULIC COOLER MOUNTING

1

2

3

3 7

7 6 TO FILTER

5

2

7 TO TANK

2

2

4 4

02

ID0172791

59

HYDRAULIC COOLER MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 COOLER MOUNT 4 CLIP NUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 1") 2 FLG LK BOLT (5/16-NC X 1") 9 BULK HOSE (3/4", SOLD PER FT) 8 BULK HOSE (3/4", SOLD PER FT) 4 WORM CLAMP (1" TO 1-3/4")

300-3781 105-841 105-873 105-873 116-636 116-636 111-011

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0172791

60

MANUAL COMPARTMENT

5 4 2

1 3

1

01

3

2

5

4

ID0188412

61

MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 2 2 2

362-1227 300-4185 110-367 105-873 105-003

DESCRIPTION

REMARKS

MANUAL COMPARTMENT MANUAL MOUNT WORM CLAMP (3-1/4" TO 4-1/8"") FLG LK BOLT (5/16-NC X 1") FLG LOCKNUT (5/16-NC)

ORIENTATION MUST BE AS SHOWN.

15/16" COMBINATION WRENCH

USED WITH R230 & R300 ONLY

NOT SHOWN:

260-1051

FOOTNOTES:

NOTE:

01

ID0188412

62

FUEL TANK

BEGINS WITH S/N: CMWR300XLE0001736

CONNECT TO ENGINE VENT HOSE

8 9 10

19

20

18

17

11

24 16

23

7 6

1 22 3

21

15 3 4 5 14

2

2

3

03

ID0352829

63

FUEL TANK

BEGINS WITH S/N: CMWR300XLE0001736 REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-7100 1 WIDE LEFT FRAME TOWER 2 501-325 3 FLG LK BOLT (5/16-NC X 5/8") 3 107-248 7 FLG LK BOLT (5/16-NCX3/4",NLK) 4 115-153 1 PLUG (04N, SQ) 5 105-117 1 WASHER (5/16") 6 156-064 1 S/O SHUT-OFF (02N-03H90) 7 362-1855 1 FUEL TANK 8 362-2263 1 FUEL CAP (RATCHET 3.50") w/CV 9 105-174 1 BOLT (1/4-NC X 1/2") 10 105-079 1 LOCK WASHER (1/4) 11 301-4049 1 RETAINER 14 300-4632 1 INNER FENDER LEFT 15 110-333 1 BOLT-ON CLAMP (1") 16 105-1516 13 BULK HOSE (3/16") LOW PERM 17 310-343 2 SPRING CLAMP 18 118-343 2 SPRING CLAMP (.580 TO .660) 19 105-1517 2 BULK HOSE (1/4") LOW PERM 20 362-1857 1 S/O COUPLER (03H-04H) 21 105-1517 1 BULK HOSE (1/4") LOW PERM 22 110-249 2 WORM CLAMP (1/4" TO 5/8") 23 362-1856 1 SLOSH/ROLL OVER VALVE 24 364-730 1 FUEL GAUGE

REMARKS

TORQUE TO 27 FT-LBS TORQUE TO 13 FT-LBS SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 FOR REPLACEMENT FITTINGS; SEE FOOTNOTE 3

USE ONE AT 12.5"

USE ONE AT 1 5/8"

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. REPLACEABLE BULKHEAD FITTINGS 500-1584 BULKHEAD FITTING (02NPT-F) 1/4 NPT 500-1585 BULKHEAD FITTING (02NPT-F) 1/8 NPT 2. APPLY LOCTITE AND USE BACKUP WRENCH ON BULKHEADS WHEN TIGHTENING FITTINGS. 3. USE OF FUEL GAUGE 364-730 BEGINS WITH S/N DWPR300XJJ0002630. IF REPLACING FUEL TANK 362-1855 ON UNITS BEFORE THIS S/N, THE FUEL GAUGE WILL BE NEEDED IN ADDITION TO THE NEW TANK. NOTE:

03

ID0352829

64

FUEL TANK

ENDS WITH S/N:

2

1

3

SEE FOOT NOTE 1

4

6

6 5 6

5

08

7

5

ID0171933

65

FUEL TANK

ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7

362-1159 364-698 156-064 115-153 107-248 501-325 105-117

QTY

1 1 1 1 6 4 1

DESCRIPTION

FUEL TANK FUEL CAP S/O SHUT-OFF (02N-03H90) PLUG (04N, SQ) FLG LK BOLT (5/16-NCX3/4",NLK) FLG LK BOLT (5/16-NC X 5/8") WASHER (5/16")

REMARKS

SEE NOTE 1 REGARDING OBSOLETE TANK. SEE FOOTNOTE 1 FOR FITTINGS. SEE FOOTNOTE 2 SEE FOOTNOTE 2 TORQUE TO 13 FT-LB TORQUE TO 27 FT-LB R150 REQUIRES 5 WASHERS

NOT SHOWN:

FOOTNOTES:

1. REPLACEABLE BULKHEAD FITTINGS: 500-1584 BULKHEAD FITTING (04NPT-F) 1/4 NPT 500-1585 BULKHEAD FITTING (02NPT-F) 1/8 NPT 2. APPLY 567 LOCTITE AND USE BACKUP WRENCH ON BULKHEADS WHEN TIGHTENING FITTINGS.

NOTE:

FUEL TANK 362-1159 IS OBSOLETE AND HAS BEEN REPLACED BY 362-1870. THIS REPLACEMENT WILL NOT FIT THE R150 AND THERE IS NO REPLACEMENT FOR THE R150.

08

ID0171933

66

CONTROLS R230 / R300

11

12

33

13

10

KOHLER

14

9

13 HONDA

3

DETAIL A

3 15 31

1

13

2

17

16 17 18

8

4

19

A

22 32

HIGH SPEED (OPTION)

21

5 23 29

SLOW SPEED (STANDARD)

B

30 28

20

DETAIL B

21

27

1

24 8

6 6

FOOT CONTROL

CORRECT ORDER FOR CONNECTING CONTROL LINK

03

34

25

7 4 5

7

29 26 BRAKE ENGAGED BRAKE DISENGAGED

ID0173278

67

CONTROLS R230 / R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

300-3788 105-806 106-078 105-834 106-743 105-071 107-360 115-809 362-1247 365-478 362-1135 362-1132 107-669 300-3505 362-1133 300-3762 125-811 105-117 107-519 105-213 107-110 110-508 300-3769 110-507 110-067 105-2200 105-1189 105-512 110-082 160-1097 115-780 105-803 105-1241 105-2145

QTY

1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

CONTROL LINK SCREW (M8-1.25 X 25MM) NUT (M8-1.25) FLG LOCKNUT (3/8-NC) WASHER (.531", HARDENED) WASHER (1/2") SHLD BLT (1/2" X 5/8"", 3/8-NC) CRUMBER SPRING LEVER RELEASE LONG LEVER (5.88") KNOB KNOB JAM NUT (M12-1.75) LEVER KNOB CONTROL LEVER BEARING BUSHING WASHER (5/16") SCREW (M8-1.25 X 12MM) NUT (5/16-NF) LOCKNUT (5/16-NF, NYL INSERT) BALL JOINT (5/16-NF), LH ROD (5/16 X 22.5) BALL JOINT 5/16 (RH) CLEVIS (1/4-NF) SPRING CLIP PIN (.062" X 1.125") CLEVIS MALE THREAD (1/4 NF) COTTER PIN (.094 X .750) CLEVIS PIN (1/4 X 11/16) CALIPER DISC BRAKE KLIP RING (.625") NUT (5/16-NF, LH) PUSH NUT (3/8" I.D.) LANYARD LOOP/EYE

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE DETAIL A FOR ORIENTATION.

NOT SHOWN:

FOOTNOTES:

1. AFTER INSERTING SCREW (REF #2), TIGHTEN NUT (REF #3) UP AGAINST BOTTOM OF VALVE.

NOTE:

03

ID0173278

68

PUMP NEUTRAL CONTROL R230 / R300

SEE FOOTNOTE 1 2 4

3 7 11

1

9 10

6 5

13 8

12

2

7

3

11

4

13

10 1 03

6

9

5 8

12 ID0187564

69

PUMP NEUTRAL CONTROL R230 / R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-3868 300-3865 106-004 105-158 105-286 105-072 300-4481 105-848 302-8294 302-8293 110-056 117-263 115-481

QTY

1 1 2 4 1 1 1 1 1 1 2 1 1

DESCRIPTION

PUMP SWASH CENTERING BOSS PUMP CENTERING PLT BOLT (3/8-NC X 1-3/8", GD8) CAM WASHER (3/8") BOLT (3/8-NC X 1-3/4") LOCK WASHER (3/8") CONTROL ARM BOLT (3/8-NC X 3/4", GD8) PUMP CENTERING BOTTOM ARM PUMP CENTERING TOP ARM MACH BUSHING (1-1/4", 18GA) COMPRESSION SPRING EXTERNAL SNAP RING (1.25")

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. BOLTS SECURING SIDE COVER OF PUMP MUST FIRST BE REMOVED AND REPLACED WITH BOLTS AND CAM WASHERS TO INSTALL PUMP CENTERING PLATE (300-3865). ONLY REMOVE THESE TWO BOLTS. 2. REF ITEMS 7-13 CAN BE PRE-ASSEMBLED. 3. APPLY 242 LOCTITE 4. CONTROL ARMS 300-3863 AND 300-3864 HAVE BEEN MADE OBSOLETE AND SUPERSEDED BY CONTROL ARMS, 302-8293 AND 302-8294.

HOWEVER IF REPLACING CONTROL ARMS 300-3863 OR 300-3864, OR SPRING 117-1017, USE KIT 190-3115. KIT 190-3115 INCLUDES CONTROL ARMS 302-8293 AND 302-8294, AND SPRING 117-263.

NOTE:

03

ID0187564

70

FENDERS/COVERS

R230 / R300 BEGINS WITH S/N CMWR230XK80000198, BEGINS WITH S/N CMWR300XT80000368

7 6

5

8 4

11

12 3

13 9

15

14

6

4 2 12

5 11

17

16

1

10 02

ID0326656

71

FENDERS/COVERS

R230 / R300 BEGINS WITH S/N CMWR230XK80000198, BEGINS WITH S/N CMWR300XT80000368 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 LEFT FENDER 1 BOTTOM COVER 1 INNER FENDER LEFT 4 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 1-1/4") 4 WASHER (.406", HARDENED) 2 BOLT (3/8-NC X 1", GD8) 1 INNER FENDER RIGHT 1 RIGHT FENDER 4 FLG LK BOLT (5/16-NCX3/4",NLK) 2 FLG LOCKNUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 1") 2 WASHER (5/16") 2 SUPPORT 1 CLIP NUT (5/16-NC) 1 WING BOLT (5/16-NC X 3/4") 4 FLG LK BOLT (5/16-NC X 5/8")

362-1141 301-8168 300-4632 105-047 105-052 107-594 107-595 300-4631 362-1140 107-248 105-003 105-873 105-117 300-3935 105-841 106-053 501-325

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

TORQUE TO 13 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMWR300XCE0001577. USE INSTEAD OF 300-4164 WHEN UNIT IS EQUIPPED WITH LEFT FRAME TOWER 301-7100 (SEE PARTS PAGE ID0326746). INSERTS FROM BOTTOM OF INNER LEFT FENDER, 300-4632.

NOTE:

1. REFER TO PAGE "FUEL TANK MOUNTING", "HYD. TANK MOUNTING" & "FRAME TOWER MOUNTING" FOR MORE INFORMATION ON HARDWARE.

02

ID0326656

72

BATTERY INSTALLATION ELECTRIC START ONLY

TO STARTER

6 7

5

1 9

3 2 8 4 GRD TO MOTOR

03

ID0175843

73

BATTERY INSTALLATION ELECTRIC START ONLY REF PART NO. NUMBER

QTY

1 105-832 2 105-820 3 215-1198 4 215-1199 5 300-4262 6 195-339 7 105-095 8 300-4334 9 140-2076

2 2 1 1 1 2 2 1 1

DESCRIPTION

REMARKS

FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 3/4") POSTIVE BATT. CABLE (6 GA. X 12', RED) BAT CABLE (6GA X 22", BLACK) BATTERY HOLD DOWN WING NUT (1/4-NC) WASHER (1/4") J-HOOK (PLATED) BATTERY [230 CCA, WET]

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0175843

74

FENDERS / COVERS

R230 / R300 BEGINS WITH S/N CMWR230XK80000198 BEGINS WITH S/N CMWR300XT80000368

FOOTNOTE 1

7

6 8

9 4

4

2

9

5 5

1

3 10

01

ID0202179

75

FENDERS / COVERS

R230 / R300 BEGINS WITH S/N CMWR230XK80000198 BEGINS WITH S/N CMWR300XT80000368 REF PART NO. NUMBER

QTY

1 362-1141 2 362-1140 3 107-248 4 105-003 5 105-873 6 300-4164 7 106-053 8 105-841 9 105-117 10 300-3935

1 1 2 2 2 1 1 1 2 2

DESCRIPTION

LEFT FENDER RIGHT FENDER FLG LK BOLT (5/16-NCX3/4",NLK) FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") COVER WING BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) WASHER (5/16") SUPPORT

REMARKS

TORQUE TO 13 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. JOGGLE BEND AT BACK EDGE OF (COVER 300-4164) FITS AGAINST THE BACK EDGE OF THE INNER FENDER BEFORE TIGHTENING WING BOLT (106-053).

NOTE:

1. REFER TO PAGE "FUEL TANK MOUNTING", "HYD. TANK MOUNTING" & "FRAME TOWER MOUNTING" FOR MORE INFORMATION ON HARDWARE.

01

ID0202179

76

FENDERS / COVERS

R230 / R300 ENDS WITH S/N CMWR230XK80000197 ENDS WITH S/N CMWR300XT80000367

FOOTNOTE 1

7

6 8

9 4 10 3 4 1

02

2

9 5 5

ID0179910

77

FENDERS / COVERS

R230 / R300 ENDS WITH S/N CMWR230XK80000197 ENDS WITH S/N CMWR300XT80000367 REF PART NO. NUMBER

QTY

1 362-1141 2 362-1140 3 107-248 4 105-003 5 105-873 6 300-4164 7 106-053 8 105-841 9 105-117 10 300-6729

1 1 2 2 2 1 1 1 2 2

DESCRIPTION

LEFT FENDER RIGHT FENDER FLG LK BOLT (5/16-NCX3/4",NLK) FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") COVER WING BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) WASHER (5/16") TERRY BRACE

REMARKS

TORQUE TO 13 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. JOGGLE BEND AT BACK EDGE OF (COVER 300-4164) FITS AGAINST THE BACK EDGE OF THE INNER FENDER BEFORE TIGHTENING WING BOLT (106-053).

NOTE:

1. REFER TO PAGE "FUEL TANK MOUNTING", "HYD. TANK MOUNTING" & "FRAME TOWER MOUNTING" FOR MORE INFORMATION ON HARDWARE.

02

ID0179910

78

GRILLE

9 6 3 5

8

7

2

1

02

ID0172789

79

GRILLE REF PART NO. NUMBER

QTY

1 2 3 5 6 7 8 9

1 6 6 2 2 2 2 1

300-4157 105-873 105-841 211-282 105-1218 105-820 105-832 214-301

DESCRIPTION

GRILL FLG LK BOLT (5/16-NC X 1") CLIP NUT (5/16-NC) ATC FUSE COVER POP RIVET (5/32 X .525, BLACK) FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) ACCESSORY SOCKET

REMARKS

SERVICE PARTS / COMES WITH HARNESS

SEE FOOTNOTE 1 - NOT AVAILABLE ON R150

NOT SHOWN:

FOOTNOTES:

1. ACCESSORY SOCKET 214-301 INCLUDES: (2-WAY) MALE CONNECTOR 214-103, PACKARD MALE TERMINAL 214-104, ACCESSORY SOCKET 214-253 AND WEATHER-PAC SEAL (2.80mm) 157-645.

NOTE:

02

ID0172789

80

CONSOLE

11

1

18

9 4 13

11

10

16

12 15

6

5 17

7

3

5 15 8

14

14 9 18 11 2

10

10 11

04

ID0172790

81

CONSOLE REF PART NO. NUMBER

QTY

1 362-1171 2 362-1136 3 362-1137 4 217-762 5 105-1233 6 362-1167 7 362-1166 8 362-1165 9 362-1148 10 105-834 11 105-835 12 362-823 13 217-854 14 105-841 15 106-389 16 110-854 17 105-117 18 362-1269

1 1 1 1 4 1 1 1 2 8 8 1 1 4 2 1 2 4

DESCRIPTION

FRONT HANDLE BAR ASSEMBLY REAR HANDLE BAR ASSEMBLY CONSOLE ROCKER SWITCH (SPDT) SMOOTH FLG LK BOLT (5/16-NC X 1.0") GREEN PUSH-IN FASTENER YELLOW PUSH-IN FASTENER WHITE PUSH-IN FASTENER BOOT FLG LOCKNUT (3/8-NC) CARRIAGE BOLT (3/8-NC X 3/4") COVER SWITCH CLIP NUT (5/16-NC) WASHER (M8) SWITCH ACTUATOR GUARD WASHER (5/16") U-CLIP

REMARKS

(ORANGE ABS PLASTIC) SEE NOT SHOWN FOR OPTIONS. TORQUE TO 108 IN-LBS

USED ON R230 & R300 USED ON R150 & R150E

NOT SHOWN:

362-1174

BLACK CONSOLE (SPECIAL PAINT)

FOOTNOTES:

NOTE:

04

ID0172790

82

OPERATORS CUSHION & COOLER SCREEN R230 / R300

3

4

5 2

1 2

01

5

4

ID0189098

83

OPERATORS CUSHION & COOLER SCREEN R230 / R300 REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-1142 2 362-1151 3 300-4657 4 105-1219 5 105-117

1 2 1 2 2

CUSHION CLAMPING KNOB COOLER GRILL PUSH NUT (1/4) WASHER (5/16")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0189098

84

REAR PANEL R230 & R300

7 5 4 1 2

4

3

3 6

9

2

02

8

TABS FIT INTO SLOTS IN BRACKET (300-4866) REF. #6 5

ID0180149

85

REAR PANEL R230 & R300 REF PART NO. NUMBER

QTY

1 362-1143 2 300-5969 3 362-1163 4 362-1164 5 501-325 6 300-4866 7 105-003 8 105-873 9 105-117

1 2 2 2 4 1 3 3 3

DESCRIPTION

REAR PANEL BRACKET LATCH LATCH CAM FLG LK BOLT (5/16-NC X 5/8") BRACKET FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") WASHER (5/16")

REMARKS

FOR LOCKING LATCHES SEE EC KIT PAGE ID0195045 ATTACH WITH SCREW PROVIDED WITH LATCH (362-1163)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0180149

86

NOTES:

ID0134963

87

HYDRAULICS

ID0135071

88

DRIVE HYDRAULICS R230 / R300

12 12

14

13

9

10 5 7 2 10

15

6

16 7

1

11

3

4 8 9

02

ID0170532

89

DRIVE HYDRAULICS R230 / R300 REF PART NO. NUMBER

QTY

1 150-1187 2 150-1863 3 150-1402 4 150-1403 5 150-1885 6 150-1884 7 154-221 8 150-2019 9 154-421 10 150-2020 11 150-2021 12 154-234 13 150-1915 14 150-1914 15 150-2044 16 159-156

1 1 1 1 1 1 2 2 4 2 1 2 1 1 1 1

DESCRIPTION

DIVIDER/COMBINER MANIFOLD CONVERSION MANIFOLD HYDRAULIC LINE (-06) HYDRAULIC LINE (-06) HYDRAULIC LINE (-06) HYDRAULIC LINE (-06) CONNECTOR (06S-06O) CONNECTOR (06O-08S90, VITON O-RING) CONNECTOR (06O-10S90) CONNECTOR (08S-08O90, VITON O-RING) QDC ADAPTER (02-04S, VITON O-RING) CONNECTOR (08O-12S) HOSE (08OFX-11"-3000) HOSE (08OFX45-8.5"-3000) CONNECTOR (04S-04O90, VITON O-RING) QDC ADAPTER (02-040F)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FITTINGS HAVE VITON O-RINGS. REFER TO PARTS PAGE ID0194243 FOR SERVICE PARTS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0170532

90

DIVIDER/COMBINER MANIFOLD

3

2 4

5

1

01

ID0194243

91

DIVIDER/COMBINER MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5

2 1 1 1 1

150-2019 150-1187 150-2021 150-2020 150-2044

DESCRIPTION

CONNECTOR (06O-08S90, VITON O-RING) DIVIDER/COMBINER MANIFOLD QDC ADAPTER (02-04S, VITON O-RING) CONNECTOR (08S-08O90, VITON O-RING) CONNECTOR (04S-04O90, VITON O-RING)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT VITON ORINGS: -04 SAE 155-0001 -08 SAE 155-0002 -04 ORFS 155-0003 -06 ORFS 155-0004 -08 ORFS 155-0005 NOTE:

01

ID0194243

92

STEERING CYLINDER

11

5 4 2 3 12 1

6 10

7 9 6

02

8

ID0172889

93

STEERING CYLINDER REF PART NO. NUMBER

QTY

1 150-1883 2 125-771 3 125-538 4 300-3608 5 105-823 6 154-226 7 105-223 8 107-244 9 153-365 10 515-010 11 110-333 12 115-777

1 1 1 1 1 2 1 1 1 1 1 1

DESCRIPTION

CYL (2.5 X 1.00 X 4.0) COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1.5") TAB PIN(1.25 X 2.85) FLG LK BOLT (5/16-NC X 3/4") CONNECTOR (04O-06S90) WASHER (3/8") FLG LK BOLT (3/8-NC X 1") HOSE (04OFX90S-34"-3000) HOSE (04OFX90-32"-3000) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.59" X 15"")

REMARKS

USE HARDWARE FROM FUEL TANK ASSEMBLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT

02

ID0172889

94

HYDRAULIC TANK 11

13

11

12 15 14 15

1

9

3

SEE FOOTNOTE 1

2

4

5

6

2

7

8 2

10

2

2

04

ID0171934

95

HYDRAULIC TANK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

362-1158 501-325 154-227 150-1542 150-1595 159-154 500-302 155-197 121-040 105-117 105-1247 150-1063 150-1958 150-1062 153-607

QTY

1 8 1 1 1 1 1 1 1 1 6 1 1 1 2

DESCRIPTION

HYDRAULIC RESERVOIR FLG LK BOLT (5/16-NC X 5/8") CONNECTOR (06O-08S90) CHECK VALVE (-08M, 65PSI) S/O COUPLER (16S-12H-06O-04SF) QDC ADAPTER (02-04S) PLUG (-12 S) REDUCER (12S-16H45) SIGHT GLASS WASHER (5/16") FLG BOLT (#10-24 X .5") FILLER NECK W/ SCREEN CAP AND BASE (MATCH PAIR) FILLER NECK FLANGE GASKET

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

R150 REQUIRES 3 WASHERS

INCL. REF NO.'S 13, 14 & 15

FOOTNOTES:

1. BEFORE INSTALLATION OF CHECK VALVE (150-1542) REMOVED O-RING FROM ORFS, MALE END. 2. THE 501-325 BOLTS THAT ARE INSTALLED IN THE SIDE OF THE TANK (@ 5X) NEED 27 FT-LBS OF TORQUE, AND THE 501-325 BOLTS INSTALLED ON THE BOTTOM OF THE TANK (@ 3X) NEED 13 FT-LBS OF TORQUE AND LOCTITE 242.

NOTE:

1. REFER TO "PUMP HYDRAULICS" PAGE ID0175841 FOR DESTINATION OF THESE CONNECTORS. 2. REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT

04

ID0171934

96

HYDRAULIC COOLER

3

2 4 8 7

3

6 7 4

TO HYD. TANK

1

TO FILTER OUTLET 4 7 5

7 9

03

ID0156614

97

HYDRAULIC COOLER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 OIL COOLER W/FAN 1 COOLER MOUNT 6 FLG LK BOLT (5/16-NC X 3/4") 6 FLG LOCKNUT (5/16-NC) 8 BULK HOSE (3/4", SOLD PER FT) 9 BULK HOSE (3/4", SOLD PER FT) 4 WORM CLAMP (1" TO 1-3/4") 1 S/O COUPLER (12S-12H45) 1 S/O COUPLER (12S-12H90)

195-1051 300-3781 105-823 105-003 116-636 116-636 111-011 155-196 155-174

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 8 & 9, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES SERVICE PART 500-1156 (FAN ONLY).

2. APPLY 567 LOCTITE TO NPT PLUG ON COOLER IF REMOVED (NOT SHOWN).

NOTE:

REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT

03

ID0156614

98

VALVE HYDRAULICS R230 / R300

1

2 14

5

3

6

12

18

5

19

7 8

9 17

1 4

10

1

13

1 9 10

22 20

21

8 16 11

15

05

ID0172510

99

VALVE HYDRAULICS R230 / R300 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

4 1 1 1 2 1 1 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1

154-227 154-322 150-2028 154-236 154-466 150-1866 150-1865 155-153 150-1867 150-1868 149-939 150-3111 154-226 515-255 150-1652 154-387 150-3044 150-3047 150-3048 150-3046 150-3045 150-3043

DESCRIPTION

CONNECTOR (06O-08S90) CONNECTOR (08O-10S90) S/O COUPLER (12S-12H) CONNECTOR (08O-12S90) CONNECTOR (08S-08S) QDC ADAPTER (08-08SF) QDC BODY (08-08SF) CONNECTOR (06S-06S) QDC BODY (06-06SF) QDC ADAPTER (06-06SF) FILTER ELEMENT FILTER HEAD, 50 PSI BYPASS CONNECTOR (04O-06S90) HOSE (08OFX-18"-3000) HYDRAULIC LINE (-06) CONNECTOR (04O-06S90, ORF) QDC COVER (1/4F, PVC, GREEN) QDC COVER (3/8M, PVC, YELLOW) QDC COVER (3/8F, PVC, YELLOW) QDC COVER (1/4F, PVC, BLACK) QDC COVER (1/4M, PVC, BLACK) QDC COVER (1/4M, PVC, GREEN)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ORIENT ALIGNMENT BALLS AT 6 O'CLOCK AND 12 O'CLOCK POSITIONS.

NOTE:

05

ID0172510

100

PUMP/VALVE HYDRAULICS R230 / R300

5 1 REFER TO NOTE #1

5 3 4

2 12 7

CHARGE

6 7

5 9 8

TANK

10

11

04

ID0173542

101

PUMP/VALVE HYDRAULICS R230 / R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

153-768 150-1684 515-586 150-1598 154-227 116-460 111-011 150-1650 159-154 154-222 155-146 110-031

QTY

DESCRIPTION

1 HOSE (06OFX90S-18"-3000) 1 HOSE (06OFX-11"-3000) 1 HOSE (06OFX90-21"-3000) 1 HOSE (06OFX90S-23"-4000) 3 CONNECTOR (06O-08S90) 9 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 2 CONNECTOR (06O-04SF-10S90) 2 QDC ADAPTER (02-04S) 1 CONNECTOR (06O-08S) 1 S/O COUPLER (12S-16H90) 1 CABLE TIE (1/2") 20" LG

REMARKS

USE 1 @ 9"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE CABLE TIE TO HOLD HOSES SO THAT THEY DO NOT COME IN CONTACT WITH MUFFLER OR FRONT GRILL.

NOTE:

1. REFER TO "HYDRAULIC TANK" PAGE ID0171934 FOR CONNECTOR INFORMATION.

04

ID0173542

102

DIVIDER / COMBINER MANIFOLD SERVICE PARTS

2

1

1

3

01

2

ID0179484

103

DIVIDER / COMBINER MANIFOLD SERVICE PARTS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

150-1187 1. 500-1162 2. 500-1330 3. 500-1161

-

SOLENOID VALVE SOLENOID VALVE SOLENOID COIL, 12VDC W/ ZENER DIODE FLOW CONTROL CARTRIDGE

INCLUDES 1-3.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0179484

104

CONVERSION MANIFOLD SERVICE PARTS

1

2 1

4

3

01

ID0185100

105

CONVERSION MANIFOLD SERVICE PARTS REF PART NO. NUMBER

1.

2.

3.

4.

150-1863 155-130 154-381 500-294 150-1911

QTY

DESCRIPTION

REMARKS

2 1 1 1

CONVERSION MANIFOLD PLUG (06S) PLUG (08S) PLUG (10S) DIRECTIONAL VALVE

2-WD MACHINES RECEIVE REF. NO.'S 1 THRU 3.

4-WD MACHINES RECEIVE REF. NO. 4. DISCARD 1 THRU 3.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0185100

106

HYDRAULIC CONTROL VALVE (1-SPOOL) SERVICE PARTS

5

1

2 4 3

2

06

ID0183877

107

HYDRAULIC CONTROL VALVE (1-SPOOL) SERVICE PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

150-4195 500-1165 500-1438 500-2550 499-143 500-2711

QTY

DESCRIPTION

REMARKS

HYD CONTROL VALVE (1-SPOOL) SPRING RETURN KIT (SD4) VALVE BODY SPOOL (1CPS[XS]/SD4) VALVE LEVER RELIEF VALVE KIT

SEAL KIT 500-1163

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0183877

108

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS

13

6

1 12 14

11

10 8

9

2 3

7 4 5

20 21 16

17 18

15

26 27

24 19 20

22 21

23

17 (OLD STYLE KIT)

19 22

06

23

ID0183829

109

HYDRAULIC CONTROL VALVE (3-SPOOL) SERVICE PARTS REF PART NO. NUMBER

150-1375 1. 500-1437 2. 500-1436 3. 500-1435 4. 500-2711 5. 500-1168 6. 499-331 7. 499-143 8. 157-218 9. 500-1049 10. 500-1048 11. 500-736 12. 500-1170 13. 500-1167 14. 500-1169 15. 499-006 16. 157-744 17. 499-139 18. 499-166 19. 499-133 20. 499-138 21. 499-134 22. 499-135 23. 499-137 24. 106-078 25. 107-427 26. 107-534 27. 107-322

QTY

1 2 1 1 1 1 1 1 3 4 3 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE (3-SPOOL) RING (5PY) VALVE BODY PLUG (SD5 THD) RELIEF VALVE KIT SPOOL (1CSVR/SD5) VALVE SPRING KIT VALVE LEVER O-RING (D70) FLOAT SPOOL NO 1 SPOOL PLUG (SD5 THD) LP SLEEVE (SD5-SAE8) 8D3ME SPRING RETURN KIT W/ EXT 8CR4.5 SPRING RETURN KIT JOYSTICK LEVER ASSEMBLY SEAL, JOYSTICK ARTICULATED JOINT FULCRUM (JOYSTICK) ROD END PIN ROD END ARTICULATION HOLDER RUBBER BELLOW BELLOW CLAMP NUT (M8-1.25) SCREW (M5X14MM) A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9)

SAME SERVICE PARTS FOR 159-946 CONTROL VALVE

INCLUDES REF NO.'S 17 & 19-27 AND NEW STYLE FULCRUM. OBSOLETE USE LOCTITE 243 OR EQUIVALENT. OBSOLETE

USE LOCTITE 243 OR EQUIVALENT.

NOT SHOWN:

190-734

SEAL KIT

FOOTNOTES:

NOTE:

06

ID0183829

110

HYDRAULIC PUMP SERVICE PARTS

1

1 1

1

1

1

1

1

1 1 3

1

1 2

1

2 1

01

ID0180288

111

HYDRAULIC PUMP SERVICE PARTS REF PART NO. NUMBER

150-1380 1. 500-1379 2. 500-1380 3. 500-1378

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1, 2 & 3

1 1 1

HYDRAULIC PUMP SEAL KIT (70160 SERIES PUMP) RELIEF VALVE (3500) BYPASS VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0180288

112

HYDRAULIC PUMP SERVICE PARTS

1 1 1

1 1 1 1

2 1 1

1

1 1 1

01

ID0178093

113

HYDRAULIC PUMP SERVICE PARTS REF PART NO. NUMBER

1.

2.

150-1537 500-1159 500-1160

QTY

DESCRIPTION

REMARKS

INCLUDES REF. NO.'S 1 AND 2.

1 1

HYDRAULIC PUMP SEAL KIT RELIEF CARTRIDGE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0178093

114

HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0")

1

4

11

13 3

12

5 10 9 8 7 6

2

01

ID0194142

115

HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-283 150-1880 150-1881 106-096 150-1882 157-537 157-540 150-779 157-021 500-031 125-775 157-019 157-535

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.00 X 4.0) CYLINDER PISTON (2.5" X 1.00") FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER HEAD (2.5" X 1.00") WIPER SEAL (1.000") U-SEAL (1.000") LOCK RING (2.5") BACKUP RING (228 D90) O-RING (228 D90) WEAR RING O-RING (139 D90) BACKUP RING (139 D90)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-235 259-242 259-243 259-188

U-SEAL INSTALLER (1"-1.499") 1.00 ROD WIPER TOOL WIPER SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1- SEAL REPAIR KIT P/N 190-1237 2- APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT/LBS

NOTE:

01

ID0194142

116

CYLINDER HYDRAULICS 20

22

15

21

17 14 6

16

15

18

17

8

17

7

19 8

9 10

3

11

12

13

1

23 24 25 26 27 28 29 30

31

2 3 4

32 33

5

17

36 27 48

54

35 31

50 52

49 38

53 34

47

39

37 36

51

37 40

36

44

40 42

45 46 41

43

41 01

ID0325401

117

CYLINDER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

150-3048 150-1865 154-233 153-300 105-1203 150-3044 150-3047 150-1867 150-1866 154-220 515-310 105-1202 153-300 150-3043 150-1868 150-3046 154-250 154-693 515-459 150-3045 157-442 105-1204 117-397 117-337 154-728 154-316 155-156 158-842 106-076 105-224 117-622 105-085 154-293 150-2147 515-310 117-189 154-226 117-395 110-030 154-236 115-466 159-351 159-870 154-256 159-350 159-871 150-3931 154-342 154-221 150-1234 105-832 105-106 301-6192 110-169

QTY

DESCRIPTION

1 QDC COVER (3/8F, PVC, YELLOW) 1 QDC BODY (08-08SF) 2 CONNECTOR (08S-08O) 1 HOSE (08OFX90M-44"-3000) 2 CABLE TIE, YELLOW (3/16" W X 15" LONG) 1 QDC COVER (1/4F, PVC, GREEN) 1 QDC COVER (3/8M, PVC, YELLOW) 2 QDC BODY (06-06SF) 1 QDC ADAPTER (08-08SF) 1 CONNECTOR (04O-06S) 1 HOSE (04OFX45-22"-5000) 2 CABLE TIE, GREEN (3/16" W X 15" LONG) 1 HOSE (08OFX90M-44"-3000) 1 QDC COVER (1/4M, PVC, GREEN) 2 QDC ADAPTER (06-06SF) 1 QDC COVER (1/4F, PVC, BLACK) 4 CONNECTOR (04O-06S45) 1 HOSE (04OFX-44"-3000) 1 HOSE (04OFX90S-26"-3000-AR) 1 QDC COVER (1/4M, PVC, BLACK) 1 HOSE (04OFX45-50"-3000) 2 CABLE TIE, WHITE (3/16" W X 15" LONG) 1 ABRASION SLEEVE (1.25" X 35"") 1 ABRASION SLEEVE (1.25" X 25") 1 HOSE (04OFX90S-36"-3000) 1 RUN TEE (04S-04O-04O) 2 ADAPTER BUSHING (08S-04SF) 1 RELIEF VALVE 2000 PSI 2 WASHER (1/4") 2 BOLT (1/4-NC X 2-1/2") 2 ABRASION SLEEVE (1.25" X 20") 2 LOCKNUT (1/4"-NC) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR 1 HOSE (04OFX45-22"-5000) 3 ABRASION SLEEVE (1.25" X 44"") 2 CONNECTOR (04O-06S90) 1 ABRASION SLEEVE (1.25" X 50") 2 CABLE TIE (1/16" TO 4") 2 CONNECTOR (08O-12S90) 4 EXTERNAL SNAP RING (1.500") 1 QDC BODY (08-12SF) 1 DUST CAP 2 UNION (08O-08OFX90) 1 QDC ADAPTER (08-12SF) 1 DUST CAP 1 HYD VALVE 12V DC 2W2P NC IN AL BODY 3000 1 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O) 1 HARDLINE (-06) 2 FLG LOCKNUT (1/4-NC) 2 BOLT (1/4-NC X 2") 1 VALVE MOUNT PLATE 1 WORM CLAMP(2.812" TO 3.750"")

REMARKS

SEE NOTE 2 FOR SERVICE PARTS

NOTE:

1. REFER TO "CYLINDER HARDWARE" ID0204490 (REF #3) FOR CLAMP INFO. 2. VALVE BODY 500-2328, SOLENOID 500-691, SOLENOID AND SPOOL 500-

01

ID0325401

118

NOTES:

ID0134963

119

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

ID0134878

120

NOTES:

ID0134963

121

1 D4

ID0195552

122

FRAME ATTACHMENT

7 13 14 2

10 3 4

12

6

1

5

11 6 13 5

06

ID0173969

123

FRAME ATTACHMENT REF PART NO. NUMBER

1 2 3 4 5 6 7 10 11 12 13 14

190-1240 300-3559 105-993 300-4245 300-3492 105-337 105-357 105-054 105-082 105-833 155-572 105-1646 650-1103

QTY

DESCRIPTION

1D4 SHIP KIT 1 ATC FRONT FRAME QUICK 2 FLG BOLT (5/8-NC X 4") 2 SLEEVE (PLATED) 2 PIN(1.0 X 3.0) 4 FLANGE BOLT (5/8-NC X 2") 2 LOCKNUT (5/8-NC) 10 LUG NUT (7/16-NF) 8 BOLT (1/2-NC X 2-1/2") 8 FLG LOCKNUT (1/2-NC) 2 HYD MTR (GEROLER) 20.6 CID 2 NUT (1-20 NEF, GD8) 2 HUB

REMARKS

INCL REF NO.'S 2 THRU 7

INCLUDES SHAFT NUT. SEE FOOTNOTE 1 & 2. USE SEAL REPAIR KIT 500-510 SERVICE PART. SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

260-1061 274-442

HUB PULLER LIFT LOCATION DECAL

SERVICE PART INCL IN SHIP KIT 190-1240. SEE PARTS PAGE IDO195077 FOR LOCATION

FOOTNOTES:

1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN HUB AND THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY BEFORE ASSEMBLING. NOTE : DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEELTO REMOVE CONTAMINATES FROM HUB BORE OR ON MOTOR SHAFT. 2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EQUIVALENT BEFORE REINSTALLING. TORQUE TO 325-375 FT-LBS 3. 300-4341 HUB (MACHINED) AND 105-1192 LUG BOLT (7/16"-NF X 2-1/4") X5 MAKE UP REF#14 AND ARE AVAILABLE AS INDIVIDUAL ITEMS. NOTE:

06

ID0173969

124

4-WHEEL HYDRAULICS

ARTICULATION JOINT PIN

13 14

5 10 11

15

6 9

8

7

3

2

12

6 11

4 3

1 2

CONVERSION MANIFOLD 15 13 14 1 01

DETAIL A ID0172486

125

4-WHEEL HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

190-1240 150-1311 154-421 154-228 157-331 150-1310 154-330 150-1912 154-331 150-1913 150-1911 117-280 117-607 154-224 154-233 154-221

QTY

1 4 3 1 1 2 1 1 1 1 2 1 1 1 1

DESCRIPTION

1D4 SHIP KIT HOSE (060FX90S-25"-4000-AR) CONNECTOR (06O-10S90) UNION (06O-06OFX90) UN RUN TEE (06OFX-06O-08O) HOSE (06OFX45-27"-4000-AR) PLUG (06O) HOSE (08OFX-26"-3000) PLUG (08O) HOSE (06OFX-28"-4000-AR) DIRECTIONAL VALVE ABRASION SLEEVE (1.00" X 25") ABRASION SLEEVE (1.00" X 21") CONNECTOR (06S-06O45) CONNECTOR (08S-08O) CONNECTOR (06S-06O)

REMARKS

INCL REF NO.'S 10 THRU 15

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEFORE ASSEMBLY REMOVE AND DISCARD ALL PLUGS FROM THE HOSES AND MANIFOLD THEN REPLACE WITH THE FITTINGS INCLUDED IN SHIPKIT 190-1240, ORIENTED AS SHOWN IN DETAIL "A".

2. ROUTE HOSES AS SHOWN AROUND ARTICULATION JOINT PIN.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0172486

126

NOTES:

ID0134963

127

ACCESSORIES

128

REMOTE THROTTLE R230/R300

2

3 4 3

5

6

1 4

7

8

01

ID0189593

129

REMOTE THROTTLE R230/R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

190-1213 195-1214 111-064 106-168 105-832 195-1266 105-1221 110-248 116-881

QTY

1 1 2 2 1 1 1 2

DESCRIPTION

KOHLER THROTTLE KIT CABLE THROTTLE(27.5"HD) KNOB (1/4-NC, ORANGE) FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) BOLT DOWN CLAMP FLG SCREW (M5-.80 X 16MM, THD FRM) CABLE TIE (1/16" TO 11/4") BULK HOSE (3/8", SOLD PER FT)

REMARKS

INCLUDES REF. NO.'S 1-6

SEE FOOTNOTE 1 USE 1 @ 2" LONG, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SLICE RUBBER HOSE LENGTH WAYS AND WRAP AROUND HYDRAULIC LINE, WHERE IT COMES IN CONTACT WITH THE THROTTLE CABLE. USE CABLE TIE TO SECURE THROTTLE CABLE TO COVERD HYDRAULIC LINE.

NOTE:

01

ID0189593

130

HOUR METER KIT

3

4 4

3

2 1

ASSEMBLED VIEW 03

ID0173661

131

HOUR METER KIT REF PART NO. NUMBER

1 2 3 4

190-1173 215-2594 300-3789 105-819 105-832

QTY

1 1 2 2

DESCRIPTION

HOUR METER KIT HOUR METER HOUR METER MOUNT FLG LK BOLT (1/4-NC X 1") FLG LOCKNUT (1/4-NC)

REMARKS

INCL REF NO.'S 1 THRU 4 REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ELECTRICAL CONNECTORS: ORG/GRN=POSITIVE & BLACK=NEGATIVE

NOTE:

03

ID0173661

132

EC KIT

R230/R300

2 1 3

4 5

9

6

8

7

9

03

ID0195045

133

EC KIT

R230/R300 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

190-1277 364-698 362-1175 362-1176 362-1162 217-874 105-197 105-095 105-865 105-832

QTY

1 1 1 2 1 1 1 1 2

DESCRIPTION

EC KIT FUEL CAP FUEL CAP COVER FUEL CAP COVER BASE LOCKING HOOK CAM LATCH BATTERY DISCONNECT BOLT (1/4-NC X 1") WASHER (1/4") BOLT (1/4-NC X 3/4", GD8) FLG LOCKNUT (1/4-NC)

REMARKS

INCLUDES REF NO.'S 2-9

SEE FOOTNOTE 1 & 2

REINSTALL NEGATIVE BATTERY CABLE TO THIS BOLT.

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING HARDWARE WHEN SWITCHING TO LOCKING CAM LATCH. 2. KEY (PAIR) 110-596.

NOTE:

03

ID0195045

134

CLM3000 GPS KIT R300

4 1

5

6 2

3

02

ID0716319

135

CLM3000 GPS KIT R300

REF PART NO. NUMBER

1 2 3 4 5 6

190-2693 220-6781 215-3312 222-7232 107-414 106-956 106-013

QTY

DESCRIPTION

REMARKS

CLM3000 GPS KIT 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 1 4G + GNSS ANTENNA 2 SCREW (M4-0.70 X 30MM,BUT SOC) 2 M4-.70 MM NYLON INSERT NUT 2 WASHER (3/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

02

ID0716319

136

COLD START 18 13

6 7 18 13

1

8 16

17 10 11 3

20

19 12

14

9 2

15 5

4

02

ID0257827

137

COLD START REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

190-1562 154-344 154-342 150-2675 154-343 150-3132 301-0585 105-095 105-085 105-622 150-3171 150-7535 155-194 150-1650 116-460 111-011 515-586 150-1598 159-154 150-1380 150-6059

QTY

DESCRIPTION

COLD START KIT R230/300 1 UN RUN TEE (06OFX-06O-06O) 1 CONNECTOR (06S-06O90) 1 HYD DIRECTIONAL VALVE, MAN. 2-WAY-2POS 1 UNION (06S-06OFX90) 1 S/O BR TEE (12S-16H-06O) 1 VALVE MOUNT BRACKET 4 WASHER (1/4") 2 LOCKNUT (1/4"-NC) 2 BOLT (1/4-NC X 6") 1 HYDRAULIC LINE (-06) 1 HYDRAULIC LINE (-06) 1 REDUCER (20S-12SF) 2 CONNECTOR (06O-04SF-10S90) 1 BULK HOSE (1", SOLD PER FT) 1 WORM CLAMP (1" TO 1-3/4") 1 HOSE (06OFX90-21"-3000) 1 HOSE (06OFX90S-23"-4000) 2 QDC ADAPTER (02-04S) 1 GROUND DRIVE PUMP 1 TANDEM HYDRAULIC PUMP

REMARKS

INCLUDES REF NO.'S 1-12

USED WITH CASAPPA PUMP 150-1537 USED WITH PARKER PUMP 150-6059 USED WITH PARKER PUMP 150-6059

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0257827

138

DUAL REEL CARRIER R300

5

8

15 12 14 6 16

7

13

11 4

1 2

03

3

9

10

ID0409071

139

DUAL REEL CARRIER R300

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 SMALL LIFT BASE 2 CAST WEIGHT 1 MOUNT WELDMENT 1 MOUNT WELDMENT 2 SHAFT WELDMENT 2 LYNCH PIN (1/4 X 1-9/16) 2 WASHER (1-1/32") 2 CLIP PIN 4 WASHER (3/4") 2 BOLT (3/4-NC X 8-1/2") 2 BOLT (3/4-NC X 5-1/2") 1 CROSS BRACE 2 FLG LOCKNUT (1/2-NC) 2 BOLT (1/2-NC X 3") 1 RISER WELDMENT 1 RISER WELDMENT

300-3537 375-1015 302-3154 302-3155 302-3153 105-1428 106-637 178-264 105-355 105-906 105-322 302-3168 105-833 105-076 302-3157 302-3156

DESCRIPTION

REMARKS

NOT SHOWN:

318-251 106-211 105-065 105-058 FOOTNOTES:

NOTE:

03

ID0409071

140

DUAL WHEEL KIT

6 7 1

1

7 6

SEE FOOTNOTE 1 5

3

4

05

2

ID0178735

141

DUAL WHEEL KIT REF PART NO. NUMBER

QTY

190-1210 205-1050 105-1212 105-385 105-054 105-171 205-1045 205-1107

2 2 1 8 8 2 2

1 2 3 4 5 6 7

DESCRIPTION

DUAL WHEEL KIT INSIDE HUB BOLT (5/8-NC X 13.00") GD8 LOCK WASHER (5/8") LUG NUT (7/16-NF) LUG BOLT OUTSIDE HUB SPACER RING

REMARKS

INCL. REF. NO'S. 1 THRU 7

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING HARDWARE TO MOUNT DUAL WHEEL KIT TO MACHINE.

NOTE:

05

ID0178735

142

DUAL WHEEL STOPS

3 3 5 5

SEE FOOTNOTE 1 SEE FOOTNOTE 2

1

2

4 4

5

5

01

ID0189481

143

DUAL WHEEL STOPS REF PART NO. NUMBER

1 2 3 4 5

190-1256 300-4282 300-4283 106-210 105-065 106-397

QTY

1 1 2 2 4

DESCRIPTION

4 WHEEL DUAL STOP KIT LEFT STOP RIGHT STOP BOLT (1/2-NC X 3") LOCKNUT (1/2-NC) WASHER (M12, HARDENED)

REMARKS

INCLUDES REF NO.'S 1-5 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE THIS HOLE FOR 20" DUAL WHEEL OPTION. 2. USE THIS HOLE FOR 18" DUAL WHEEL OPTION.

NOTE:

01

ID0189481

144

WHEEL WEIGHT

3

2

1 SEE FOOTNOTE 2

3

1

2

02

ID0185095

145

WHEEL WEIGHT REF PART NO. NUMBER

1 2 3

190-1258 205-1050 375-1017 106-012

QTY

DESCRIPTION

WHEEL WEIGHT KIT 2 INSIDE HUB 2 WHEEL WEIGHT 2 FLANGE BOLT (5/8-NC X 3")

REMARKS

INCL. REF #'S 1-3 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ORIENTATION OF P/N 205-1050 REQUIRED FOR PROPER ALIGNMENT OF WEIGHT CUTOUT WITH VALVE STEM. 2. USE EXISTING HARDWARE TO MOUT TO MACHINE.

NOTE:

02

ID0185095

146

REAR TIE DOWN 7

8

6 6

5 9 10 4

1

3

2

01

ID0188623

147

REAR TIE DOWN REF PART NO. NUMBER

QTY

323-0002 300-5056 105-357 300-5055 118-193 110-033 313-759 118-194 180-544 118-1006 105-376

1 2 1 1 1 2 1 1 1 2

1 2 3 4 5 6 7 8 9 10

DESCRIPTION

REAR TIE DOWN REAR TIE DOWN LOCKNUT (5/8-NC) MOUNT PLATE A-336 LOK-A-LOY CONNECTING LINK HAIR CLIP PIN (1/8" X 1/2") LANYARD DOUBLE CLEVIS LINK REAR STAND PIN CHAIN (3/8" ) BOLT (5/8-NC X 3", GD8)

REMARKS

INCLUDES REF. NO'S 1-10

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0188623

148

WHEEL TRACK ASSEMBLY BEGINS WITH DATE CODE 0710

5

2 8 11 7 6 21 17

1

18 19

12

9 10

13

20

4 3

14 16 15 04

ID0250793

149

WHEEL TRACK ASSEMBLY BEGINS WITH DATE CODE 0710 REF PART NO. NUMBER

QTY

301-0560 125-1047 140-1175 301-0006 105-1301 362-1410 300-8945 105-1394 115-005 300-8961 115-452 106-383 106-031 106-659 105-1303 105-825 300-7979 105-382 105-381 105-380 170-1057 125-1046

1 1 1 4 1 1 1 1 1 1 2 2 2 4 4 4 1 1 1 4 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

DESCRIPTION

REMARKS

TRACK ASSEMBLY BEARING HUB 13T SPROCKET AXLE FRAME WELDMENT INTERNAL SNAP RING (2.188) RUBBER TRACK 200MM,21P,72MM HUB ASSEMBLY INTERNAL SEAL,1.875 ID 2.875 O.D .315THK ZERK (1/4-NF, 90) GREASE CAP EXTERNAL SNAP RING N5000-300 FLG LK SCREW (M10-1.50 X 30MM) LOCKNUT (M12-1.75, NLK) SCREW (M12-1.75 X 55MM, 8.8) WASHER (.406 X 1.312 X .120) FLG LK BOLT (3/8-NC X 3/4) WHEEL CAP TANG WASHER (1-5/16") THRUST LOCKWASHER (1-5/16") THRUST LOCKNUT (1-5/16" NEF) TRACK ROLLER 7" BEARING ASSEMBLY

INCLUDES ITEMS 1-21, SEE FOOTNOTE 9

ZAHN 4 WHEEL TRACK (EARLY) ZAHN 2 WHEEL TRACK (EARLY) RT10/RT12 WHEEL TRACK (EARLY) ZAHN 4 WHEEL TRACK ZAHN 2 WHEEL TRACK PEDESTRIAN TRENCHER WHEEL TRACK

SEE FOOTNOTE 1, 5 AND 6 SEE FOOTNOTE 1, 5 AND 6 SEE FOOTNOTE 1, 5 AND 7 SEE FOOTNOTE 1 AND 5 SEE FOOTNOTE 1 AND 5 SEE FOOTNOTE 1 AND 5

SEE FOOTNOTE 7

SEE FOOTNOTE 7

USE LOCKTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 & 2 USE WHITTET-HIGGINS SOCKET BAS-065 OR EQUIVALENT TO REMOVE SEE FOOTNOTE 3

NOT SHOWN:

190-1593 190-1594 190-1595 190-1596 190-1597 190-1598 FOOTNOTES:

1. KIT TO UPGRADE RUBBER TIRE MACHINE TO TRACKS. 2. TORQUE TO 200 FT-LBS THEN TIGHTEN UNTIL TAB ALIGNS WITH SLOT. 3. APPLY ANTI-SIEZE TO WASHER AND NUT FACE BEFORE TORQUING NUT. 4. MATCHED BEARING AND SPACER SET. DO NOT REPLACE INDIVIDUAL BEARING, OR RE-USE OLD SPACER & SNAPRINGS WITH NEW BEARINGS. 5. KITS INCLUDE MULTIPLE TRACK ASSEMBLIES, ARTICULATION STOPS (FOR ZAHN UNITS,) AND TRACK ROTATION STOPS. 6. KIT INCLUDES NEW BRAKE ROTORS AND OPERATOR'S PLATFORM MOUNTS. 7. KIT INCLUDES NEW BRAKE ROTOR 8. DATE CODE STAMPED ON THIS PART. 9. TRACK ASSEMBLY 301-0560 IS NON-SELLABLE. IF NEEDING TO REPLACE ONE OF TRACK ASSEMBLY, 301-0560, ORDER KIT 190-1644.

NOTE:

04

ID0250793

150

CAST ROLLER KIT

9

11

12

10 7

5

B 3

8

2

1

A

SECTION VIEW 4 7 4 10 11

12 5

3

6 2

9

8

1

DETAIL A DETAIL B APPLY LOCTITE 638 OR EQUIVALENT TO INNER SEAL RING SURFACE AND SEALSURFACE ON SHAFT. 02 ALLOW TIME TO SET UP BEFORE INSTALLATION OF ROLLER ASM.

ID0746554

151

CAST ROLLER KIT REF PART NO. NUMBER

QTY

1 105-1303 2 105-825 3 300-7979 4 303-4321 5 105-1301 6 157-154 7 303-4320 8 300-10568 9 105-1749 10 118-459 11 125-10009 12 125-10008

1 1 1 1 1 1 1 1 1 1 1 1

REMARKS

DESCRIPTION

WASHER (.406 X 1.312 X .120) FLG LK BOLT (3/8-NC X 3/4) WHEEL CAP SHIM INTERNAL SNAP RING (2.188) O-RING (032 D70) SEAL RING 7" CST IRN ROLLER IMP SEAL OIL SEAL (1.500 X 2.328 X .631) W SHIELD INTERNAL SNAP RING BEARING 6006-2RS1 BEARING 6205-2RS1

SEE FOOTNOTE 2 BEARINGS SHOULD BE INSTALLED

NOT SHOWN: PART NUMBER

QTY

190-10104 AR 190-10105 AR 190-10106 AR

DESCRIPTION

REMARKS

1X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 1X CAST ROLLER - SINGLE CAST ROLLER ASM 4X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 4X CAST ROLLERS - FOR ZAHN, AND C SERIES SHORT TRACK ASM'S 6X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 6X CAST ROLLERS - FOR VP30 AND C SERIES LONG TRACK ASM'S

FOOTNOTES:

1. QTY'S ARE PER ROLLER ASSEMBLY. 2. USE lOCTITE 638 OR EQUIVALENT. CLEAN EXTERNAL SEAL SURFACE. ALLOW LOCTITE TO SET UP PROPERLY BEFORE ROLLER INSTALLATION.

NOTE:

THE CAST ROLLERS KIT IS AN UPGRADE TO 170-1057 ROLLERS. THE CAST ROLLER IS CONFIGURED WITH AND IMPROVED SEAL. THE SEAL RING IS NEEDED TO MODIFY THE SHAFT FOR PROPER FITMENT. AFTER THE SEAL RING HAS BEEN INSTALLED THE SHAFT IS NO LONGER SUFFICIENT FOR USE WITH THE 170-1057 POLYMER ROLLER ASSEMBLY. CAST ROLLERS AND POLYMER ROLLERS ARE NOT INTERCHANGEABLE.

02

ID0746554

152

WHEEL TRACK ROTATION STOPS

2

3

4

4

02

1

ID0250825

153

WHEEL TRACK ROTATION STOPS REF PART NO. NUMBER

1 2 3 4

105-067 300-6317 300-6318 300-6319

QTY

8 1 1 2

DESCRIPTION

BOLT (1/2-NC X 2-3/4") ROTATION STOP - RIGHT REAR ROTATION STOP - LEFT REAR ROTATION STOP

REMARKS

REPLACE EXISTING MOTOR MOUNT BOLTS SEE FOOTNOTE 1 SEE FOOTNOTE 1 USED ON FRONT OF ZAHN 4WD

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH FLAT SIDE AGAINST MOTOR, AND SHARP CORNER POINTING TOWARD THE FRONT OF THE MACHINE

NOTE:

WHEEL TRACK ROTATION STOPS ARE INCLUDED IN THE WHEEL TRACK INSTALLATION KITS. SEE WHEEL TRACK PARTS PAGE FOR KIT INFORMATION.

02

ID0250825

154

NOTES:

ID0134963

155

MISCELLANEOUS

ID0135063

156

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

157

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

158

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

159

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

160

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

161

162

R230/R300 Related Publications Component

Ass’y

P/N

Model: R230/R300 ........... Parts Manual ................................................................ ............. 053-1170 R230/R300 ........... Operators Manual ......................................................... ............. 053-1173 R230/R300 ........... Repair Guide (Service Manual) .................................... .................. N/A R230/R300 ........... Special Tools Guide ..................................................... ............. 052- 901 R230/R300 ........... ZAHN Front End’s ......................................................... ............. 053-1169 R150/R230/R300 ... Tech Supplement ........................................................... ............. 053-1168

Engine: Kohler ................... Parts Manual……. 195-1141, 195-1142, 195-1603.……www.kohlerplus.com Kohler ................... Operators Manual ................................................ ……………. ..... 053-2444 Kohler ................... Service (Shop) Manual ................... …………………. (053-1172) 053-2445

Filters Engine: Air Filter Parts Ass’y - ................................................................................................. 194-093 Element Set(primary) ................................................................................... 194-038 Element (secondary) ..................................................................................... 194-039 Fuel Filter .................................................................................................................... 194-669 Oil Filter ....................................................................................................................... 157-630

Hydraulic: Oil Filter Element ........................................................................................................ 149-939

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052

VER.03

ID0194421

163

ID0040564

164

ID0135281