Ditch Witch PP35T-T2321 Parts Manual 053-466

PP35T - T2321

Parts Manual

CMW

®

Issue 3

053-466

1

PP35T - T2321 ISSUE NO. 03PL-06/12 For Replacement Copy Order P/N 053-466

This manual contains information concerning the following models: PP35T Power Pac & T2321 Trailer

Copyright 1996, 1997, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0040757

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - T2321 ............................... 8 Decal Location - PP35T ............................ 10 Frame Components Air Brake ................................................ 24 Air Brake Line ........................................ 26 Drum/Hub .............................................. 18 Electric Brake ......................................... 22 Electrical Diagram - 805-163 ..................... 40 Electrical Diagram - 805-164 ...................... 42 Frame .................................................... 32 Grid ........................................................ 34 Pipe Box ................................................ 38 Platform ................................................. 28 Reel Mount ............................................ 30 Tag/Tag Light Mount .............................. 36 Tire/Wheel ............................................. 20 Trailer Axle - Air ..................................... 16 Trailer Axle - Electric .............................. 14 Power Pac 35T Air Filter System ..................................... 70 Alarm and Strobe Light .......................... 54 Alternator ............................................... 68 Engine ................................................... 60 Engine Gauge ........................................ 56 Engine Hood .......................................... 50 Engine Mount ......................................... 62 Engine Skid ............................................ 46 Fuel Filter ............................................... 64 Fuel Lift Pump ........................................ 66 Fuel Tank ............................................... 52 Grille/Side Panel .................................... 48 Relay Panel ........................................... 58

Fluid System AntiFreeze Tank ................................... 106 Centrifugal Pump ................................. 102 Drilling Fluid Pump ................................. 98 Engine - Honda ....................................... 114 Fluid Pump Drive .................................... 96 Hose Reel ............................................ 104 Mixing Pump Plumbing ......................... 100 Mud Mixing Accessories ....................... 118 Mud Pump Plumbing .............................. 94 Wash Wand ......................................... 116 Water Tank .......................................... 110 Water Tank Plumbing .......................... 108 Water Transfer System ........................ 112 Electrical Elect Diagram - Engine Harness ................. 122 Elect Schematic ................................... 122 Miscellaneous Bolt/Nut Torque Chart ............................ 132 Parts Manual Change Request ............. 137 Replacement O-Ring Chart .................... 135 Warranty Registration ........................... 140

Hydraulics Filter/Cooler Hydraulics .......................... 74 Fluid Pump Hydraulics ........................... 76 Hose Reel Hydraulics ............................. 80 Hydraulic Schematic .............................. 90 Load Sense Pump .................................. 82 Mixing System Hydraulics ...................... 78 Mud Mixing ............................................. 86 Pump Hydraulics .................................... 84

ID0134874

6

7

DECALS

ID0135069

8

9

10

11

12

NOTES:

ID0134963

13

FRAME COMPONENTS

ID0135068

14

TRAILER AXLE ELECTRIC

12

5 12

6 13

7

8

9

2

4

7

3 10

4 13

11

10 1 8 2 1 11

01

ID0149532

15

TRAILER AXLE ELECTRIC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

105-953 16 106-939 4 106-940 2 105-367 4 205-913 2 205-189 2 206-536 1 206-537 1 206-535 4 206-534 4 206-538 2 206-539 4 206-075 4 206-542 4 206-541 8 206-540 4

DESCRIPTION

LOCKNUT (3/4-NC-10) LOCKNUT (1/2") LOCKNUT (1-18") LOCKNUT (1-NC) AXLE (ELECTRIC) AXLE (16,000# ELEC. BRAKE) EQUALIZER (LH) EQUALIZER (RH) SPRING EYE BOLT SPRING KEEPER BOLT EQUALIZER BOLT (1-1/8" X 6") SLIPPER SPRING (7500# CAP) SLIPPER SPRING (8000# CAP.) AXLE PLATE (U-BOLT) U-BOLT (3/4 -NC X 9-5/8") BUSHING, RUBBER SPRING EYE

REMARKS

INCLUDES REF. NO. 1, 10, 11, 12. ENDS WITH S/N 7N1983 INCLUDES REF. NO. 1, 10, 11, 12. BEGINS WITH S/N 7N1987

ENDS WITH S/N 7N1983 BEGINS WITH S/N 7N1987

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149532

16

TRAILER AXLE AIR

12

5 12

6 13

7

7

9

2

4

8

3 10

4 13

11

10 1 8 2 1 11

01

ID0149531

17

TRAILER AXLE AIR

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

105-953 106-939 106-940 105-367 205-915 205-200 206-536 206-537 206-535 206-534 206-538 206-539 206-075 206-542 206-541 206-540

QTY

DESCRIPTION

6 4 2 4 2 2 1 1 4 4 2 4 4 4 8 4

LOCKNUT (3/4-NC) LOCKNUT (1/2") LOCKNUT (1-1/8") LOCKNUT (1-NC) AXLE (AIR) AXLE (16,000# AIR BRAKE) EQUALIZER (LH) EQUALIZER (RH) SPRING EYE BOLT SPRING KEEPER BOLT EQUALIZER BOLT ( 1-1/8" X 6") SLIPPER SPRING (7500# CAP) SLIPPER SPRING (8000# CAP) AXLE PLATE (U-BOLT) U-BOLT (3/4-NC X 9-5/8") BUSHING, RUBBER SPRING EYE

REMARKS

INCLUDES REF. NO. 1, 10, 11, 12; ENDS WITH S/N 7N1984 INCLUDES REF. NO. 1, 10, 11, 12; BEGINS WITH S/N 7N1985

ENDS WITH S/N 7N1984 BEGINS WITH S/N 7N1985

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149531

18

DRUM AND HUB 2 3 4

5

7 8 9 10 6

13 1

11 12

04

ID0067571

19

DRUM AND HUB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

206-525 206-526 106-937 106-938 157-675 125-310 125-311 206-529 206-533 206-527 206-528 126-136 126-135 157-142 206-531 206-532 106-935 106-936

DESCRIPTION

REMARKS

HUB ASSEMBLY (RIGHT) HUB ASSEMBLY (LEFT) 10 1-1/2" OUTER WHEEL NUT (RIGHT) 10 1-1/2" OUTER WHEEL NUT (LEFT) 1 UNITIZED OIL SEAL (4-1/2") 1 BEARING (TAPERED ROLLER) 1 INNER RACE 1 BRAKE DRUM 1 HUB OIL PLUG 1 HUB (RIGHT) 1 HUB (LEFT) 1 OUTER RACE 1 OUTER BEARING 1 O-RING 1 OIL CAP (4") 1 CAP OIL PLUG 10 13/16" RH INNER WHEEL NUT 10 13/16" LH INNER WHEEL NUT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0067571

20

TIRE AND WHEEL TP32

6

5

4

3

2

1

01

ID0149534

21

TIRE AND WHEEL TP32

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

DESCRIPTION

205-908

TIRE AND WHEEL (31 X 9.50-16.5)

205-149 8 205-165 8 205-342 8 205-171 8 106-935 20 106-936 20 106-937 20 106-938 20

TIRE (30.5 X 9.50-16.5, E10TL) VALVE CAP (.305"-32) WHEEL (16.5 X 6.7WD W/8) VALVE STEM (.625") Ž" RH INNER WHEEL NUT Ž" LH INNER WHEEL NUT 1-1/2" RH OUTER WHEEL NUT 1-1/2" LH OUTER WHEEL NUT

REMARKS

INCL REF NO. 2

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO GENERAL SPECIFICATION 052-195 FOR RECOMMENDED TIRE PRESSURES.

01

ID0149534

22

23

24

AIR BRAKE ASSEMBLY

6 2 5

1

3 1 4 4

4

2

8

7

01

ID0149529

25

AIR BRAKE ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

163-180 163-181 163-182 163-183 163-184 163-185 163-186 163-187 163-188 163-190 163-189

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1

CAMSHAFT RPR KIT FOR AIR/BRAKE HALODEX 30 DEG SLACK ADJST. RETAINER PLATE, CAMSHAFT BRAKE SHOE REPAIR KIT CAMSHAFT (DEXTER LH) CAMSHAFT (DEXTER RH) SHOE WITH LINING REPLACEMENT LINING AIR CHAMBER, TYPE 24 YOKE ASSEMBLY (AIR BRK CHAMBER) SPRING CHAMBER, TYPE 24

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149529

26

27

28

29

30

31

32

FRAME

1 29 4

5 12 7 33 10

9

32

2

26

30 42 8

20

44

31

3

16 43

28

34

6 45

35 23 19

21

14 39 22

13

27 46

25 17

15

11

18 40 24

36

41 38

37

49 48

47

01

ID0148381

33

FRAME REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

QTY

105-047 6 105-089 2 105-094 2 105-183 6 105-319 2 105-357 6 105-367 6 105-372 2 105-384 4 105-425 6 105-502 8 105-967 6 106-383 8 106-386 4 106-237 4 106-260 10 106-270 2 105-894 8 106-991 4 106-992 10 110-129 1 110-368 2 110-449 3 110-514 2 110-109 110-844 2 117-060 4 205-178 1 206-072 1 326-424 1 326-426 1 326-748 1 326-763 1 338-095 1 338-129 1 338-183 2 338-185 1 338-186 1 339-188 2 358-705 2 358-754 4 338-178 1 338-192 1 115-506 2 106-551 10 106-391 8 215-412 1 106-256 1 106-353 1

DESCRIPTION

REMARKS

LOCKNUT (3/8-NC) LOCKNUT (5/16-NC) BOLT (5/16-NC X 1.00") BOLT (3/8-NC X 2.50", GR 8) BOLT (3/4-NC X 1.50") LOCKNUT (5/8-NC) LOCKNUT, FLG ( 1.00-NC) LOCKNUT (3/4-NC) WASHER (3/4") FLAT STD BOLT ( 1.00-NC X 2.50") COTTER PIN (.187" X 2.00") BOLT (5/8-NC X 4.50") FLG LK BOLT, (M10-1.50 X 30MM) LOCKNUT, FLG (M8-1.25) LOCKNUT, (M6-1.00, NYLOK) WASHER (3/8") FLAT SCREW (M6-1.00 X 20MM) LOCKNUT, (M10-1.50).

BOLT (M8-1.25 X 20MM) FLG LK BOLT (M8-1.25 X 25MM) FLG LK REGISTRATION HOLDER SNAPPER PIN (.38" X 1.50") POP RIVET (3/16" X .690") LOCKING LATCH (3.5" X 4.5") CHAIN (LENGTH 16.7') SAFETY CHAIN - 60" TORSION SPRING LUNETTE JACK MOUNT WELDMENT BATTERY BOX COVER BATTERY BOX JACK EXTENSION HITCH MIDDLE BASKET GRID LID WELDMENT UPPER RAMP LOWER RIGHT RAMP LOWER LEFT RAMP TOOL BOX (22"D X 15"H X 42" LG) OFFSET STOW BAR PIVOT TUBE PLATE WELDMENT PIN EXTERNAL KLIP RING CLIP NUT (M8-1.25) WASHER (M12) LICENSE PLATE LAMP ASS'Y FLG BOLT (M6-1.00 X 20MM) FLG NUT (M6-1.00)

NOT SHOWN:

110-038 2 X 16 FT. 110-050 2 TO 3/8")

01

CHAIN ASSEMBLY (5/16" CHAIN BOOMER (5/16"

ID0148381

34

35

36

TAG/TAG LIGHT MOUNTING

7

6

1

5

4

9 2 3 8

01

ID0149304

37

TAG/TAG LIGHT MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

339-216 217-083 217-082 106-574 106-381 106-542 106-386 106-138 106-379

QTY

1 1 1 2 2 2 2 2 2

DESCRIPTION

REMARKS

TAG/TAG LIGHT PLATE BASE MOUNT LAMP CLIP NUT (M6-1.00) FLG LOCK SCREW (M8-1.25 X 25MM) PAN HD PLPS (M5-0.8 X 16MM) FLG LOCKNUT (M8-1.25) NUT (M5-0.8) FLG LOCK SCREW (M6-1.00 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149304

38

PIPE BOX 14

13

10 11

5 4 12 9

1 3

2

6 8 7

01

ID0148384

39

PIPE BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

359-750 101-006 105-274 105-894 359-706 359-610 110-228 359-707 359-735 359-700 359-770 106-470 106-398 106-077 184-906 110-703

QTY

DESCRIPTION

- PIPE BOX ASSEMBLY - PIPE BOX SLING 4 SCREW (M10-1.50 X 20MM) 4 LOCKNUT (M10-1.50 TRQ) 2 PIPE BOX COVER 2 PIPE BOX PIN 2 CLIP PIN (7/16" X 2.0") 2 PIN 2 BOX RETAINER PIN WELDMENT 1 PIPE BOX 2 LIFT PLATE WELDMENT 2 FLG SCREW (M16-2.00 X 40MM) 2 WASHER (M16, HARDENED) 2 NUT, HEX (M16-2.0, 10.0 ZP) 2 CHAIN ANCHOR BOSS 1 SLING ASSEMBLY

REMARKS

INCLUDE REF. NO.'S 1 THRU 8 INCLUDE REF. NO.'S 9 THRU 14

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148384

40

41

42

43

44

NOTES:

ID0134963

45

POWER PAC

ID0134948

46

47

48

49

50

51

52

FUEL TANK

23

31 32

6

29

26

1

24 28

22 27 21 25

27

26 6

7

2

2

4

19 9

2

3

10

TO FUEL PUMP

11

30

4 2

TO RETURN

8 20

TO FUEL FILTER 20 14

18

13

2

12 15

01

17

TO FUEL PUMP

16

ID0148406

53

FUEL TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

105-214 8 110-249 6 106-164 4 156-239 2 215-111 1 364-408 1 106-558 2 115-112 1 116-108 AR 156-253 1 110-257 1 105-245 2 116-108 AR 155-164 1 159-009 1 363-538 1 110-141 1 110-255 1 110-126 1 106-387 2 116-323 1 364-080 1 364-659 1 110-485 1 338-019 1 116-322 AR 110-217 2 110-134 2 106-386 4 106-162 4 156-100 1 105-185 3 106-048 3

DESCRIPTION

SCREW, FLG (#10-24 X 1/2") WORM CLAMP (1/4" TO 5/8") FLG SCREW (M10-1.50 X 30mm) S/O SHUT-OFF (02N-05H90) FUEL SENDER FUEL TANK CLIP NUT (M10-1.50) PLUG (08N, SQ) BULK HOSE (5/16", SOLD PER 1") S/O COUPLER (03H-05H) SEPARATOR BASE SCREW (M10-1.50 X 25mm) BULK HOSE (5/16", SOLD PER 1") S/O COUPLER (04N-05H90) SEPARATOR ELEMENT WATER TRAP & SOLENOID BRACKET DRAIN VALVE (04N) SEPARATOR CLIP BOLT-ON CLAMP (1/2") FLG LOCKNUT (M10-1.50) FUEL HOSE (2" X 3") FILLER NECK FILLER NECK FUEL CAP (1-1/2") FUEL FILLER BRACKET BULK HOSE (1/2", SOLD PER 1') WORM CLAMP (7/16") WORM CLAMP (2.06" - 2.75") FLG LOCKNUT (M8-1.25) FLG BOLT (M8-1.25 X 20mm) S/O COUPLER (04N-04H90) BOLT, (#10-24 X 1/2", RD SLT) LOCKNUT, (#10-24)

REMARKS

USE 2 @ 28"

USE 9"

USE 18"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148406

54

ALARM & STROBE LIGHT 1

2 3

4

5

6

7 8 9

10

12 11

01

ID0149029

55

ALARM & STROBE LIGHT REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

1 3 3 1

LIGHT COVER FLG LK SCREW (M6-1.00 X 12MM) FLG LOCKNUT (M6-1.00) STROBE LIGHT REPLACEMENT BULB SCREW (#10-24 X 1/2" HD) LIGHT POLE LOCKNUT (10-24) FLG SCREW (M10-1.5 X 30MM) FLG LK SCREW (M8-1.25 X 20) ALARM FLG LOCKNUT (M8-1.25) FLG LOCKNUT (M10-1.50)

5.

6.

7.

8.

9.

10.

11.

12.

362-620 106-378 106-385 217-041 217-720 105-185 363-088 106-048 106-164 106-162 306-602 106-386 106-387

3 1 3 2 2 1 2 2

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149029

56

ENGINE GAUGES PP35T

1

1

2 13 6

3

5 4

7 8 14

10

11

9 12 9

13

02

ID0149537

57

ENGINE GAUGES PP35T

REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

214-852 214-961 214-962 217-712 217-020 217-046 217-713 217-717 217-021 217-051 217-036 217-027 217-762 215-149 215-133 215-128 215-129 217-789

1 2 2 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUG MOUNT BEZEL (3-WAY) PILOT LIGHT BULB BLANK COVER (3-WAY) ROCKER SWITCH INSERT-ENG OIL PSI (RED) INSERT-ENG TEMP (RED) INSERT-HYD OIL PSI (YEL) INSERT HYD OIL HI TEMP (RED) ROCKER SWITCH (SEALED) RESTRICTION INDICATOR (15"H2O) FUEL GAUGE HOUR METER VOLT METER ROCKER SWITCH (SEALED)

REMARKS

(USED WITH FP35) (USED WITH PP35T)

MOMENTARY COLD START

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0149537

58

59

60

61

62

ENGINE MOUNTING

26

15 20

3

22 23

25 17 13

21

24

33 10 9

6

27

7 11 8

12

5 13 1 18

2 16

14 4

19

01

ID0148185

63

ENGINE MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

184-760 105-996 317-748 106-387 363-552 106-081 180-679 195-899 154-930 154-349 274-710 154-331 106-385 116-487 106-379 105-245 184-820 106-336 106-709 217-873 184-821 106-106 317-749 106-566 106-270 106-093 110-030

NOT SHOWN:

217-757 317-519 317-598 110-281 105-095

QTY

DESCRIPTION

2 2 1 8 1 3 1 1 1 1 1 1 2 4 2 8 2 4 4 1 1 1 1 1 1 2 1

SPACER BUSHING SCREW (M10-1.5 X 45MM) BRACKET HEX FLG LOCKNUT (M10-1.50) VALVE BRACKET SCREW (M10-1.50 X 35MM, ALN) ADAPTER SLEEVE COUPLING, PUMP DRIVE HOSE (080-08O45-36"-3000) CONNECTOR (08N-08O) DECAL-ENGINE OIL DRAIN PLUG LOCKNUT, FLG (M6-1.00) ISOLATION MOUNT (ENGINE) BOLT, FLG (M6-1.00 X 20MM) SCREW (M10-1.50 X 25MM) SHORT SPACER SCREW (M12-1.75 X 90MM) FLG NUT (M12-1.75) SOLENOID SPACER LOCKNUT (M6-1.00) BRACKET SCREW (M6-1.0 X 70MM) SCREW (M6-1.0 X 55MM) SCREW (M6-1.0 X 45MM) CABLE TIE (1/16" TO 4")

1 1 1 1 1

SOLENOID ENGINE KILL ROD ROD ROD END (1/4-NF, FM) WASHER (1/4")

REMARKS

LOCTITE (TORQUE 55 FT-LBS) PACK AT ASS'Y W/ TEXACO #1912 COUPLING GREASE

BEGINS WITH S/N 6P0020

ENDS WITH S/N 6N0392 ENDS WITH S/N 6N0392 ENDS WITH S/N 6N0392 ENDS WITH S/N 6N0392 ENDS WITH S/N 6N0392

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148185

64

FUEL FILTER

410SX LISTER-PETTER DIESEL

IN FROM LIFT PUMP

6

5 4

2

3

7 3 2

1

03

ID0125138

65

FUEL FILTER

410SX LISTER-PETTER DIESEL REF PART NO. NUMBER

1. 159-142 194-420 2. 156-279 3 . 156-280 4. 106-270 5. 106-227 6. 106-106 7. 106-232

1 1 2 4 2 2 2 2

DESCRIPTION

REMARKS

FUEL FILTER ELEMENT (CARTRIDGE) FUEL FILTER ELEMENT (SPIN-ON) BANJO BOLT (M14-1.50 X 25MM) SEAL WASHER (.531", COPPER) SCREW (M6-1.00 X 20MM) LOCK WASHER (M6) NUT (M6-1.00) SCREW (M8-1.25 X 16MM)

ENDS WITH ENGINE S/N 4600914 BEGINS WITH ENGINE S/N 4600915

QTY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0125138

66

FUEL LIFT PUMP

410SX LISTER-PETTER DIESEL

1

TO FUEL FILTER

7

3

6 5 4 2

03

ID0125141

67

FUEL LIFT PUMP

410SX LISTER-PETTER DIESEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

194-406 1 FUEL LIFT PUMP 194-403 1 FUEL HOSE 106-235 1 STUD (M8-1.25 X 25MM) 156-279 1 BANJO BOLT (M14-1.50 X 25MM) 156-280 1 SEAL WASHER (.531", COPPER) 106-078 1 NUT (M8-1.25) 105-091 1 LOCK WASHER (5/16")

REMARKS

INCL GASKET INCL HOSE CLAMP

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0125141

68

ALTERNATOR

410SX LISTER-PETTER DIESEL

7 3

9

6 10

1

2

8 4 9 6

6 5

08

ID0125100

69

ALTERNATOR

410SX LISTER-PETTER DIESEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

215-159 1 190-1244 1 194-409 363-359 1 184-334 1 106-588 1 105-095 3 106-083 1 105-089 1 105-091 2 170-097

DESCRIPTION

REMARKS

ALTERNATOR (12V, 61 AMP) ALTERNATOR KIT ALTERNATOR SHEAVE (4-GROOVE) ADJUSTING STRAP SPACER (2.000") BOLT (5/16-NC X 4", GD8) WASHER (1/4") FLANGE SCREW (M8-1.25 X 20mm) LOCKNUT (5/16-NC) LOCK WASHER (5/16") ALT/FAN BELT

OBSOLETE INCLUDES WIRING UPGRADE INCLUDED WITH ENGINE

INCLUDED WITH ENGINE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0125100

70

71

72

NOTES:

ID0134963

73

HYDRAULICS

ID0135071

74

75

76

77

78

MIXING SYSTEM HYDRAULICS 12

18

11 3

18

2 21 22

12

17

10 16

18 FROM HYD PUMP

1 20

15

6

FROM MIXER MOTOR

4

14 23 5

18

4

13

8

9

1 19

7 TO MIXER MOTOR

03

18 TO CASE DRAIN

ID0089951

79

MIXING SYSTEM HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

515-082 154-391 153-956 154-470 154-325 158-748 500-458 154-705 154-482 154-379 515-202 155-690 154-323 154-982 106-383 106-387 115-903 115-755 110-030 117-693 115-902 106-386 106-329 117-687

QTY

2 1 2 2 1 1 1 1 1 1 1 1 2 1 2 2 1 1 9 1 1 2 2 1

DESCRIPTION

REMARKS

HOSE (10O-10O90S-60"-3000) CONNECTOR (08S-10O) HOSE (10O-10O90S-50"-3000) CONNECTOR (10O-12S45) UNION BR TEE HYDRAULIC MOTOR SEAL REPAIR KIT HOSE (04OFX-60"-3000) CONNECTOR (04N-04O90) UN BR TEE (04OFX-04O-04O) HOSE (10OFX-106"-3000) HYDRAULIC SELECTOR VALVE CONNECTOR (10O-08S90) HOSE (04OFX 90S-80"-3000) FLG LK SCREW (M10-1.50 X 30MM) FLG LK NUT (M10-1.50) ABRASION SLEEVE (1.59" X 50") ABRASION SLEEVE (1.59" X 60") CABLE TIE (1/16" TO 4") ABRASION SLEEVE (1.00" X 60") ABRASION SLEEVE (1.59" X 100") FLG LOCKNUT (M8-1.25) BOLT (M8-1.25 X 50MM) ABRASION SLEEVE (1.59" X 83")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0089951

80

HOSE REEL HYDRAULICS

4

35

5

34

24

3

6 25

12 30

9

21

13 11

30

21 30

29

18

10

31 22 30 29

31 27

30

28

20

26

2

1

15

16

7 14 7

8

16 33

23 19

30

17 30 31

01

ID0148191

81

HOSE REEL HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

1 RELIEF VALVE W/ CARTRIDGE 1 HYDRAULIC PUMP 1 HYD. CONTROL VALVE 1 CONTROL VALVE LEVER 1 CLEVIS PIN (1/4" - 1-1/4") 1 COTTER PIN (3/32" X 3/4 ") 2 CONNECTOR (12S-08O90) 1 CONNECTOR (04N-04O90) 1 RUN TEE (12S-10O-10O) 1 UNION (10O-10OFX90) 1 CONNECTOR (08O-08S45) 1 CONNECTOR (08S-08O45, ORF) 1 CONNECTOR (10O-12S90) 1 CONNECTOR (04S-04O) 1 BK CONN. (10OX-10O-10O W/045) 2 CONNECTOR (08S-10O) 1 UN BR TEE (10O FX-90" - 3000) 1 HOSE (10OFX-90"-3000) 1 HOSE (10OFX90-120"-3000) 1 HOSE (10OFX90S - 60" - 3000) 2 HOSE (08OFX - 32" - 3000) 1 HOSE (10OFX 90 - 80" - 3000) 1 HOSE (04OFX90S - 8.5" - 3000) 4 BOLT (3/8-NC X 3/4", ALN BT HD) 4 LOCKWASHER, (3/8") 2 SCREW, (M6-1.00 X 60MM) 2 LOCKNUT, (M6-1.00, PRVLG TORQ) 1 BACKING PLATE 2 ABRASION SLEEVE (1.59" X 32") 12 CABLE TIE (1/16"-4") 3 ABRASION SLEEVE (1.59" X 120") 1 ABRASION SLEEVE (1.75" X 90") 1 CAP, (10O) 1 REDUCER BUSHING NUT (10OF) 1 REDUCER BUSHING STEM (04O)

158-646 158-816 155-621 500-058 500-059 105-512 154-236 154-482 154-370 154-315 154-284 514-116 154-300 154-278 514-188 154-391 154-325 154-999 515-168 515-082 154-739 154-986 515-085 106-029 105-072 106-595 106-538 338-182 117-679 110-030 115-447 115-933 154-324 154-310 154-311

DESCRIPTION

REMARKS

USED WITH TANK MIXER OPTION

USED WITHOUT TANK MIXER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148191

82

83

84

PUMP HYDRAULICS

7

7

10 6

2 8

TO HYDRAULIC SELECTOR VALVE

3 5

11

4

9 TO OIL COOLER INLET

1 9 11

01

ID0149661

85

PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1.

115-373 AR

2.

158-601 158-553 155-707 155-750 157-508 106-004 515-047

1 1 1 1 1 2 1

9.

105-072 154-372 154-298 158-374 158-460 110-250

2 1 2 1 1 2

10.

11.

154-301 155-149

1 2

3.

4.

5.

6.

7.

8.

DESCRIPTION

REMARKS

BULK HOSE (38MM ID-3BAR) BULK HOSE (1-1/4" ID-44PSI) HYD RELIEF VALVE RELIEF CARTRIDGE O-RING (910 D90) O-RING (022 D90) BACKUP O-RING (022 D90) BOLT (3/8-NC X 1-3/8") HOSE (10OFX90-559MM-207BAR) HOSE (10OFX90-22"-3000PSI) LOCK WASHER (3/8") UNION (10S-10OFX90) CONNECTOR (10O-10S90) HYDRAULIC PUMP HYDRAULIC PUMP WORM CLAMP (32MM TO 54MM) WORM CLAMP (1-1/4" TO 2-1/8") CONNECTOR (10S-10O) S/O COUPLER (16S-20H90)

SOLD PER 25MM-USE 1016MM SOLD PER 1"-USE 43"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEAL REPAIR KIT 500-966

NOTE:

01

ID0149661

86

87

88

89

90

91

92

NOTES:

ID0134963

93

FLUID SYSTEMS

ID0135021

94

95

96

97

98

99

100

MIXING PUMP PLUMBING

22

16

3

9

18

8 1

15

23

14

21 7

8

17 20

3

6

5

4 2

13 19

8

10

12 5 8 12

20 6

5

5

20

2 19

20 13 8 12 16 24

01

ID0148405

101

MIXING PUMP PLUMBING REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

1 2 4 4 4 2 1 5 1 1 1 2 2 1 1 2 1 1 2 4 1 1 4 2

SET SCREW (3/8-NC X 3/8", NYLOK) FLG LK SCREW (M8-125 X 25 MM) FLG LK SCREW (M10-150 X 30 MM) FLG LOCKNUT (M10-150) WORM CLAMP (2.062" TO 2.750") STREET ELBOW (32NF-32NF90) REDUCER (32N-24NF) ALL THREAD (32N) ELBOW (32NF-32NF 45) BULK HOSE ( 2" SOLD PER 1') BULK HOSE ( 2" SOLD PER 1' ) SHUT-OFF (32NF-32NF) TEE (32NF) SLIP-ON COUPLER (24N-24H) CENTRIFUGAL PUMP FHC ADAPTER (40-32N) DOUBLE UNIVERSAL JOINT PUMP MOUNT HANDLE SLIP-ON COUPLER (32N-32H) NIPPLE (32N -4.00") COVER FLG LOCKNUT (3/8-NC) MUFFLER CLAMP

105-708 106-381 106-383 106-387 110-134 115-293 115-087 115-295 115-297 116-505 116-505 120-059 154-484 155-188 158-346 159-181 182-174 355-614 357-131 514-089 115-296 355-616 105-834 196-165

REMARKS

USE 22" USE 21"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148405

102

CENTRIFUGAL PUMP

7

8 9 10 11 12

13

14

11 15 6

16 5

4 3

16

2 1

05

ID0134216

103

CENTRIFUGAL PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

158-346 115-157 1 500-780 1 500-779 1 500-248 1 500-778 1 166-837 1 166-838 1 106-605 1 106-606 1 500-776 1 126-084 2 301-2418 1 500-775 1 500-774 1 157-619 1 115-087 2

DESCRIPTION

REMARKS

CENTRIFUGAL PUMP PLUG (02N, SOC) PUMP CASE IMPELLER RETAINER O-RING (246 D70) IMPELLER KEY (3/16" X 1-1/4") KEY (3/16" X 1/2", SS) THRUST LOCKNUT (.781-NF) TANG LOCK WASHER (.781") INTERNAL SNAP RING (1.875") BALL BEARING (.786") SPACER PUMP SHAFT PEDESTAL MOUNT INTERNAL SEAL (1.383") REDUCER (32N-24NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0134216

104

HOSE REEL

5 4 3

6

2

7 1

12 8

36

11 9 10 14 13 16 18 19

15

34

20

17

31

28 35

21 29

27

23

22

26

28 28

25 34

28 30 24

35 33 32

22

03

ID0130515

105

HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

356-367 359-496 515-403 154-131 155-709 159-084 159-478 129-911 129-901 129-902 357-594 174-910 106-826 106-383 106-387 106-162 106-386 155-287 115-110 155-136 159-304 514-024 158-579 115-118 155-284 154-420 154-431 154-302 154-451 154-310 110-353 116-335 116-335 515-176 155-470 515-039 117-655 110-030 125-631 125-632

QTY

DESCRIPTION

1 HOSE REEL 1 COMET BRAKE STRAP 1 HYD. HOSE (12X - 3600") 1 REDUCER (16J-12JF) 1 O-RING (912 D90) 1 QDC ADAPTER 1 QDC ADAPTER (12-12S) 1 ROLLER CHAIN (#35, 184P) AR CONNECTOR LINK (#35 CHAIN) AR OFFSET LINK (#35 CHAIN) 1 REEL MOTOR PLATE 1 SPROCKET (11T) 1 SET SCREW (#10 X .625 ") 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LOCKNUT (M10-1.50) 8 FLG SCREW (M8-1.25 X 20MM) 4 FLG LOCKNUT (M8-1.25) 1 RELIEF VALVE (1750 PSI) 1 PLUG (16N, SQ) 1 SLIP-ON COUPLER (16N-16H) 1 1" 90 SUPER SWIVEL JOINT 1 BR TEE (08N-16N-16NF) 1 SHUT-OFF VALVE (08NF) 1 NIPPLE (08N-2") 2 CONNECTOR (120-16N) 1 CONNECTOR (06O-08N90) 1 CONNECTOR (120-120 STR) 1 S/O BR TEE (10O-16H-16H) 1 REDUCER STEM (06O) 1 REDUCER BUSHING NUT (10OF) 4 WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') 1 HOSE (06OFX90 - 38" - 3000) 1 HOSE (120FX90M - 90" - 3000) 1 HOSE (120FX45 - 36" - 4000) 2 ABRASION SLEEVE (1.59" X 38" 4 CABLE TIE (1/16" TO 4") 2 1" FRONT BEARING COMPLETE 2 1" FRONT BEARING (INSERT ONLY)

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE

USE 27" USE 140"

OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0130515

106

107

108

109

110

WATER TANK T2320, T2321

2 4

1

3 1

5

1

1

01

ID0148404

111

WATER TANK T2320, T2321 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

2.

3.

4 1 1

FLG LOCKNUT (3/8-NC) TANK STRAP (3/8-NC X 38") WATER TANK (300 GAL) TANK REPAIR KIT GASKET TANK STRAP

INCL REF NO.'S 7 THRU 11 SEE FOOTNOTE 1

4.

5.

105-814 355-093 364-052 190-053 116-402 338-142

1 1

NOT SHOWN:

FOOTNOTES:

1. TANK REPAIR KIT 190-053 WILL REPAIR 356-923, 364-052, AND 364-147.

NOTE:

01

ID0148404

112

113

114

ENGINE - HONDA

3 2

1

4

5

6

7

06

ID0109184

115

ENGINE - HONDA REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

195-1640 1 194-598 1 195-028 1 194-010 1 194-009 1 194-001 1 194-007 1 194-003 1 194-004 1 194-005 1

DESCRIPTION

REMARKS

ENGINE HONDA (GX160 4.8HP) ENGINE - HONDA (GX160K1QX) ENGINE - HONDA (GX160K1TX) FUEL TANK CAP ELEMENT SET (PRIMARY/SECONDARY) GASKET COVER MUFFLER GASKET

GASOLINE GASOLINE GASOLINE FUEL TANK AIR FILTER AIR FILTER AIR FILTER MUFFLER

NOT SHOWN:

194-011 194-002 194-006 194-008

1 1 1 1

OIL LEVEL SWITCH FUEL FILTER (04H-04H, IN-LINE) RECOIL STARTER CARBURETOR

FOOTNOTES:

NOTE:

06

ID0109184

116

WASH WAND

1

14 13

2 3 4 5 6 7 8

9 10 11 12

01

ID0141209

117

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

155-242 259-197 259-363 190-179 115-190 155-088 159-088 159-089 154-233 154-753 154-249 154-271 514-021 159-082 259-353 115-170 155-709

QTY

1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

NOZZLE (04N) TRIGGER GUN TRIGGER GUN PARTS ASSEMBLY SEAL REPAIR KIT NIPPLE (06N-1.50) UNION (08S-06NFX) QUICK COUPLER BODY (08SF) QUICK COUPLER ADAPTER (08SF) CONNECTOR (08S-08O) HOSE (08OFX- 600"- 3000) REDUCER STEM (08O) REDUCER NUT (12OF) UNION (12O-12JFX) QUICK CONNECT BODY (12-12S) WAND (04N-04N) COLLAR (04N) O-RING (912 D90)

FAN SPRAY INCL REF NO.'S 1 THRU 5, 13 AND 14

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141209

118

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

119

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

120

NOTES:

ID0134963

121

ELECTRICAL

ID0135070

122

123

124

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35

2 WHT (27) BLK (1)

RED BLK STROBE

LIGHT

WHT (27) BLK (1)

27

1

25

IGN

ORG/BLU (5) BRN/ORG (6)

RED (4)

IGN ST

BAT

ACC

ORG (3)

IGNITION SWITCH

WHT/BLK (14)

ORG (3) YEL/BLK (19) 8 7

26

3

ALARM

ORG/BLU (5) WHT/BLK (8)

ACC

8 7 1 4 2 5 3 6

THROTTLE SWITCH

RED

STROBE

8 7 1 4 2 5 3 6

COLD START SWITCH

BLK

GRA (26)

1 4 2

BLK/WHT 3 56 (31) BLK MUD PUMP SWITCH (1)

I

23 UMBILICAL CONNECTION TAN/BLU (24)

BLU (28)

G I

22

3

14

BLK (1)

S

FUEL GAUGE

WHT (32) YEL/RED (23) 2

BLK/WHT 13 5 12 1 4 (31) 6 HOURMETER 11 10 7 8 RED/BLK 9 (36) GRN YEL/BLK (22) (30)

ORG/BLU (5) WHT/BLU (15) WHT/GRN (13)

BLK (1) ORG BLK (3) (1) ORG (3) ORG (3)

G

VOLTMETER

BLK (1)

+

5

ORG/BLU (5) BRN (29)

24

-A-

TO FLUID CONTROL SOLENOID

(1) BLK BLK (1) ORG/BLK (17)

ORG (3)

4 HYDRAULIC OIL TEMPERATURE LIGHT HYDRAULIC FILTER LIGHT

BLK/WHT (31)

WATER TEMPERATURE LIGHT ENGINE OIL PRESSURE LIGHT

6

7

8

TO HI/LO SELECT HARNESS

-B-

BLK (1) BLK/GRN (31A) BLK/WHT (31)

28

GROUND

-AALTERNATOR

GLOW PLUG #1

GLOW PLUG #3

21

20 HI THROTTLE SOLENOID

19

BLK (1)

BLK (1) GRA (18)

ORG (3)

RED (2) BLK (1)

RED/BLK (7)

WHT (38) TAN/BLU (37)

A B C

9

RED WHT BLK FLUID MOTOR SPEED SENSOR

RED/BLK (39)

WHT/GRN (13)

18 WATER TEMP SWITCH

WHT/BLU (15)

BLK (1) BRN

16

(41)

WHT/BLK (9)

FUEL SOLENOID ENGINE OIL PRESSURE SWITCH

17

10

RED (2)

13

15

12 14

06

STARTER

BATTERY DISCONNECT SWITCH

11

ID0131725

125

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

217-041 306-602 214-852 214-961 214-962 217-027 217-036 217-051 217-021 217-020 214-120 194-407 215-353 215-262 215-307 217-819 215-309 217-757 217-736 215-148 217-857 215-159 214-010 215-128 215-133 215-129 217-789 217-762 214-175 214-308

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

REMARKS

STROBE LIGHT ALARM IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT INSERT - HYD OIL HI TEMP (RED) INSERT - HYD OIL PSI (YEL) INSERT - ENG TEMP (RED) INSERT - ENG OIL PSI (RED) PILOT LIGHT ENGINE HARNESS STARTER BATTERY CABLE (4 GA X 20") BATTERY (12V, 925AMP) BATTERY CABLE (4 GA X 20") BATTERY DISCONNECT SWITCH BATTERY CABLE (4 GA X 20") FUEL SOLENDOID OIL PRESSURE SWITCH TEMPERATURE SWITCH THROTTLE SOLENOID ALTERNATOR SPEED SENSOR HOUR METER FUEL GAUGE VOLT METER ROCKER SWITCH ROCKER SWITCH (SEALED) STROBE PIGTAIL HARNESS NORMAL JUMPER CONNECTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

06

ID0131725

126

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35

EOP FUEL FUEL THROTTLE GLOW PLUG TEMP FUEL LATCH #1 SHUTOFF PULL REMOTE LIGHT TEST RELEASE SHUTOFF THROTTLE ORG/BLK BRN/ORG BRN/ORG YEL/BLK BLU/YEL ORG BLU (6) BLK ORG/BLK WHT/RED YEL/RED YEL/RED WHT/BLK (17) (19) WHT/BLK BLK/YEL (6) (12) YEL/BLK (3) RED/WHT (20) (1) (25) (11) (17) (11) (8) (34) BRN/ORG (8) ORG (19) (10) WHT WHT/GRN BLU/YEL ORG/BLU BLU RED BRN/ORG ORG/BLU YEL/RED ORG/BLU RED/BLU (10) ORG BLK (16) (3) (27) (40) (21) (13) (11) (12) (5) (4) (5) (5) (3) (1) A8 A9 A11 A16 A3 A12 A1 A6 A15 A10 A14 A13 A7 A4 A5 BLU A2 BLU (35) (16) BLK BLU BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK WHT/ORG WHT/BLU BLK BLK (1) (1) (35) (1) (1) (1) WHT (1) (1) (1) (1) (1) (1) (33) (1) (1) (15) RED/BLK RED/BLK YEL/RED GRA RED/BLK RED/BLK WHT/BLK BRN YEL/BLK (32) WHT/BLK WHT/BLK ORG/BLU ORG/BLU WHT/RED BLU (36) (36) (23) (18) (5) (39) (8) (5) (20) (8) (9) (22) (7) (25) (41) STROBE REMOTE START TEMP REMOTE ENGINE GLOW PLUG ENGINE START BYPASS START LIGHT TEST STOP STOP #2

1 A1

A3

A2

A4

A5

A6

A7

A8

A9

A10 A11 A12

3

11 COLD START

RED (2)

60

1

A13

A14

A15

2

A16

HYD. OIL TEMP. SWITCH

RED/WHT (10)

4

SPARE

2

60

MAIN

RED (2)

3

RED (4)

20

RED (2)

4

BRN/ORG (40)

20

RED (2)

30

FUEL SPARE THROTTLE

10

20

13

5 6

WHT/BLK (14)

RED/BLU (21)

FUSE BLOCK HYD. FILTER SWITCH

FREQUENCY DIVIDER

ORG BLK WHT WHT/BRN WHT/RED

9

GRA (26)

ORG (3)

BLK (1) WHT (37) TAN/BLU (38) TAN/WHT (24) CAVITY PLUG

5

12 BLK BLK/WHT ORG GRN BLU

BLK(1) BLK/WHT (31) ORG (3) GRN (30) BLU (28) CAVITY PLUG

8 DRILL FLUID CONTROLLER

7

ORG/BLU (5)

WHT/ORG (33) BLK (1) WHT/BLK (8) (29) BRN

START BYPASS DELAY ORG BLK WHT/BLK

06

6

WHT/ORG

-A-

FUEL SENDER

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127

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

217-710 11 217-826 5 214-120 1 215-148 1 217-765 1 215-111 1 217-804 1 215-914 1 217-842 1 217-806 217-793 215-036 217-805 -

DESCRIPTION

REMARKS

MICRO RELAY MINI RELAY ENGINE HARNESS TEMPERATURE SWITCH HYDRAULIC FILTER SWITCH FUEL SENDER START BYPASS DELAY DRILL FLUID CONTROLLER FREQUENCY DIVIDER FUSE (30 A) FUSE (60 A) FUSE (2 A) FUSE (20 A)

NOT SHOWN:

FOOTNOTES:

NOTE:

ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

06

ID0131725

128

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35

4 2 ORG/WHT (43)

WHT/BRN (44) 3

6

2

5

1 8

4

3 2

7 5

BLK (1)

ORG (3)

1

2

3

4

5

6

7

8

1

7

GRA/WHT (42)

TO FLUID MAX SWITCH

TO HI/LOW PRESSURE SWITCH

1

WHT/BRN (44) GRA/WHT (42)

BLK/WHT (31) D C A B

ORG/WHT (43)

6

BLK/WHT (31)

BLK (1)

BLK/WHT (31) ORG (3)

TO MAIN HARNESS

BLK/WHT (31) BLK/WHT (31) BLK (1)

5

-A-

-B-

JUMPER CONNECTOR

3 BLK (1) GRA/WHT (42)

BLK/WHT (31) ORG/WHT (43)

RELIEF SOLENOID TO DRILL FLUID

06

CONTROLLER

ID0131725

129

ELECTRICAL DIAGRAM ENGINE HARNESS FP35-PP35 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

214-374 217-762 158-661 217-717 217-770 214-375

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

DUAL RESISTOR/DIODE BLOCK ROCKER SWITCH RELIEF SOLENOID ROCKER SWITCH SOLENOID COIL HI/LOW SELECT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0131725

130

NOTES:

ID0134963

131

MISCELLANEOUS

ID0135063

132

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

VS02

ID0053384

133

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

VS02

ID0053384

134

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

VS02

ID0053384

135

136

137

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

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139

ID0040564

140

ID0135281