PIERCE AIRROW Parts Manual
CMW
®
Issue 18
050-619
1
PIERCE AIRROW ISSUE NO. 18PL-06/12 For Replacement Copy Order P/N 053-445
PATENT NUMBERS: U.S. Patent 4,872,516 EPO #0,224,859 Australian Patent 600,920 U.S. Patent 4,809,789 Australian Patent 602,157 Canadian Patent 1,297,093 U.S. Patent 5,172,771 U.S. Patent 5,327,636 Australian Patent 647,540 U.S. Patent 4,907,658 Other U.S. and Foreign Patents Pending
Copyright 1995, 1997, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
ID0134844
2
3
FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.
Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.
Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.
Footnotes provide more information to help you identify parts shown in the manual.
Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.
Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.
Keep the following in mind when ordering Ditch Witch replacement parts: Specify parts you need by part number and description, not by illustration reference numbers. Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 03
ID0128552
4
WARRANTY__________________________ DW WARRANTY Policy July, 2005
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work. EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages. All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended. All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations. All engines and engine accessories (these are covered by original manufacturer’s warranty). Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.) ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase. Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate. Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state. For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.
Ver. 03
ID0134872
5
CONTENTS______________________ Piercing Tools 2.5/6BPA Piercing Tool - Non-Reversible ....... 26 2.5” Piercing Tool ..................................... 20 2.5” Piercing Tool - Quick Reverse................. 22 2.5” Quick Reverse Conversion Kit .......... 24 2” Piercing Tool - Begins............................. 10 2” Piercing Tool - Ends................................. 8 2” Piercing Tool - Quick Reverse.................... 14 2” Piercing Tool - Quick Reverse – 803-685 ....... 16 2” Piercing Tool w/ Stepped Head............ 12 2” Quick Reverse Conversion Kit ............. 18 3” & 3” Short Shot Conversion Kit ............ 34 3” Piercing Tool........................................ 28 3” Piercing Tool - Quick Reverse.................... 30 3” Short Shot Piercing Tool ...................... 32 4.25” Piercing Tool ................................... 44 4” & 5.5” Piercing Tool ............................. 36 4” & 5.5” Quick Reverse Conversion ........ 38 4” Piercing Tool - After ............................... 42 4” Piercing Tool - Before ............................. 40 5.5” Piercing Tool ..................................... 46 5.5” Piercing Tool - 803-326 ........................ 48 6” Piercing Tool ........................................ 50
Pipe Pushing Accessories ........................ 92 Pipe Stand ............................................. 106 Pulley Assist ........................................... 102 Sight....................................................... 100 Tool Launcher .......................................... 98 Miscellaneous Bolt/Nut Torque Chart ............................ 110 Parts Manual Change Request .............. 115 Replacement O-Ring Chart .................... 113 Warranty Registration ............................ 118
Hoses & Couplings 2” Hose .................................................... 56 2.5” & 3” Hose and Coupling .................... 54 2.5” - 3” Short Shot - 4.25” Hose .............. 58 3” & 3” Short Hose ................................... 60 4” & 5.5” Hose.......................................... 62 6” Hose and Coupling .............................. 64 Oiler Assemblies 2” Oiler ..................................................... 70 2” - 2.5” - 3” - 4” & 5.5” Oiler .................... 68 2.5” - 3” Short Shot and 4.25” Oiler .......... 72 3” & 3” Short Shot Oiler............................ 74 4” & 5.5” Oiler .......................................... 76 6” Oiler ..................................................... 78 Replaceable Heads 2” Detection Sonde .................................. 86 Replaceable Heads - 2.5”,3”,3”SS ................. 84 Replaceable Heads - 3”, 4” and 5.5” .............. 82 Accessories Cable Tensioner..................................... 104 Expanders................................................ 96 Miscellaneous Accessories ...................... 94 Pipe Pulling Accessories .......................... 90
ID0162997
6
7
PIERCING TOOLS
ID0040820
8
9
10
2" PIERCING TOOL
BEGINS WITH S/N 9G0761
7 4
8 13 5 12 11
9
10 14
6 1 3 2
01
ID0140603
11
2" PIERCING TOOL
BEGINS WITH S/N 9G0761 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
13. 14.
100-682 100-733 120-031 120-001 120-521 120-520 125-757 125-758 120-034 352-385 352-402 352-403 352-912 352-404 352-800 352-406 352-776 352-777 352-778 352-407 125-759
QTY
1 1 1 1 3 1 1 1 1 1 1 1 1
1 1
DESCRIPTION
REMARKS
2" OD PIERCING TOOL 2" OD PIPE PULLER FERRULE HOSE NUT HOSE WHIP HOSE WHIP ASSEMBLY REAR BEARING BUTTON BEARING FEMALE QUICK CONNECT SPLINE BODY 2" STRIKER ASSEMBLY THREADED DIRECTION SCREW DIRECTION VALVE DIRECTION SCREW VALVE 2" DIRECTION NUT ASSEMBLY 2" TAILPIECE ASSEMBLY PIPE PULLING TAILPIECE PIPE PULLING TAILPIECE PIPE PULLING TAILPIECE 2" STOP PIN BEARING
SEE FOOTNOTE 1 SEE FOOTNOTE 1
NOT SHOWN:
251-100 275-183 275-451 110-451
WOODEN STORAGE CRATE USA MADE-ID DECAL PIERCE AIRROW MODEL-ID DECAL DUST CAP (15/16")
FOOTNOTES:
1 - PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCH. REFER TO ASSEMBLY INSTRUCTIONS 052-401.
NOTE:
01
ID0140603
12
2" PIERCING TOOL W/STEPPED HEAD
7
15
4
8 13 5 12 11
9
10 14
6 1 3 2
01
ID0142018
13
2" PIERCING TOOL W/STEPPED HEAD REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
13. 14. 15.
100-765 100-733 120-031 120-001 120-521 120-520 125-757 125-758 120-034 352-387 352-402 352-403 352-912 352-800 352-406 352-776 352-777 352-778 352-407 125-759 352-388
QTY
1 1 1 1 3 1 1 1 1 1 1 1
1 1 1
DESCRIPTION
2" OD PIERCING TOOL 2" OD PIPE PULLER FERRULE (06) HOSE NUT (06) BULK HOSE (06-18"-4000) 2.0" HOSE WHIP COMPOSITION BUSHING (1.369") BUTTON BEARING QDC BODY (08-06HF) 2" THREADED BODY 2.0" STRIKER (22.750") DIRECTION SCREW DIRECTION SCREW VALVE 2" DIRECTION NUT TAILPIECE (2.0") PIPE PULLING TAILPIECE (2.0") PIPE PULLING TAILPIECE (2.0") PIPE PULLING TAILPIECE (2.0") 2" STOP PIN COMPOSITION BUSHING (.855") 2" STEPPED HEAD
REMARKS
SEE FOOTNOTE 1 SEE FOOTNOTE 1
NOT SHOWN:
251-100 275-183 275-451 110-451
WOODEN STORAGE CRATE USA MADE-ID DECAL PIERCE AIRROW MODEL-ID DECAL DUST CAP (15/16")
FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCH, REFER TO ASSEMBLY INSTRUCTION 052-401.
NOTE:
01
ID0142018
14
2" PIERCING TOOL
QUICK REVERSE ENDS WITH S/N 9S0080
2 20
16 17 18 1
9 19 21 10 11 12 22 13
6
14 5
8 4
7
3 15
01
ID0140850
15
2' PIERCING TOOL
QUICK REVERSE ENDS WITH S/N 9S0080 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
100-748 352-366 125-757 157-096 120-061 352-937 120-539 159-129 120-554 120-063 352-938 352-940 117-040 106-604 106-603 352-935 157-017 352-934 155-772 118-024 352-402 352-385 125-758 110-601
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1
DESCRIPTION
REMARKS
2" PIERCING TOOL 2" QR TAILPIECE COMPOSITION BUSHING (1.369") O-RING (017 D70) HOSE NUT (10) TAPERED ADAPTER (1 3/4- M) HOSE (08N-8.0"-1250) QDC ADAPTER (02-02NF) HOSE (04N-10.0"-1250) QDC BODY (04-04NF) TAILPIECE OUTER SHAFT (2" QR) COMPRESSION SPRING WASHER (.694", 2" QR) SEAL WASHER (1.065", 2" QR) 2" QR INNER SHAFT O-RING (018 D90) 2" QR DIRECTION VALVE O-RING (112 D70) EXTERNAL SNAP RING 2" STRIKER 2" QR SPLINED BODY (GOLD) BUTTON BEARING DUST PLUG (1/8")
INCL REF NO.'S 1 THRU 22 INCL REF NO.'S 2 THRU 18 AND 22
SERVICE KIT
INCL REF NO.'S 2, 11, 15, 17 & 18
INCL REF NO. 21
NOT SHOWN:
190-056
FOOTNOTES:
NOTE:
01
ID0140850
16
17
18
2" QUICK REVERSE CONVERSION KIT
3
4
5
2
1
01
ID0140852
19
2" QUICK REVERSE CONVERSION KIT REF PART NO. NUMBER
QTY
DESCRIPTION
1. 2. 3. 4. 5.
1 1 1 1 1
BOX END WRENCH (1-3/4") OPEN END WRENCH (1-13/16") 2QR TAILPIECE 2QR THERMOPLASTIC HOSE, 50' OILER
259-112 259-220 352-366 120-323 352-365
REMARKS
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0140852
20
2.5" PIERCING TOOL
1
3 4 2
5 6
7
8
11
10
9
01
ID0140419
21
2.5" PIERCING TOOL REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.
100-296 352-360 352-326 352-349 352-329 116-430 352-330 352-355 352-354 352-331 352-327 120-056 120-540 120-541 120-012
QTY
1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
REMARKS
PIERCING TOOL (2.5") BODY AND ANVIL THREADED ANVIL ANVIL COVER STRIKER FLAPPER VALVE TAILPIECE BODY STANDARD TAILPIECE DIRECTION NUT DIRECTION SCREW DIRECTION VALVE HOSE NUT HOSE WHIP STANDARD HOSE WHIP COUPLING (FEMALE)
INCL REF NO.'S 1 THRU 11. SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3
DUST CAP LOCTITE - 27121, 10ML DECAL (MADE IN USA) DECAL (PIERCE AIRROW)
USE ON WHIP HOSE.
INCL REF NO.'S 4, 5 AND 6
INCL REF NO.'S 9, 10 AND 11
NOT SHOWN:
110-452 256-028 275-183 275-451 FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCH, REFER TO ASSEMBLY INSTRUCTIONS. 2. WHEN REPLACING ANVIL REFER TO ITEM 3 OF TECHNICAL BITS DATED 11-10-88. 3. ANVIL COVER IS USED WHEN REPLACEABLE HEAD IS NOT USED.
NOTE:
01
ID0140419
22
2.5" PIERCING TOOL QUICK REVERSE
20 2 16 17 18
21
9 19 10
11 12 6
13 14
22
8
5
4
7 3 15
01
1
ID0140442
23
2.5" PIERCING TOOL QUICK REVERSE REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
100-270 352-911 116-430 500-749 120-055 352-910 120-539 159-129 120-538 120-058 352-909 352-359 117-028 106-458 106-457 352-908 500-750 352-358 500-163 118-014 352-329 352-360 352-326 352-349 156-053
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
REMARKS
PIERCING TOOL (2.5", QR) TAILPIECE (2.5", QR) 2.5" FLAPPER VALVE O-RING (211 D70) HOSE NUT (08) TAPERED ADAPTER (2-1/8) HOSE (08N-8.0"-1250) QDC ADAPTER (02-02NF) HOSE (08N-12N-12.0"-1250) QDC BODY (08-12NF) TAILPIECE (2.5", QR) OUTER SHAFT (2.5" QR) COMPRESSION SPRING (2.5" QR) WASHER (.845", 2.5" QR) SEAL WASHER (.827", 2.5" QR) INNER SHAFT (2.5" QR) O-RING (118 D70) DIRECTION VALVE (2.5" QR) O-RING (114 D70) EXTERNAL SNAP RING (.575") STRIKER (28.400") BODY & ANVIL (2.5", GOLD) ANVIL (15/16) ANVIL COVER DUST PLUG (5/8" -3/4 ")
INCL REF NO.'S 1 THRU 22; SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 18 AND 22
SERVICE REPAIR KIT (2.5") LOCTITE - 27121, 10ML USA MADE - ID DECAL PIERCE AIRROW - ID DECAL
INCL REF NO.'S 2, 11, 15, 17 & 18
SEE FOOTNOTE 2
NOT SHOWN:
190-057 256-028 275-183 275-451
1
FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES, REFER TO ASSEMBLY INSTRUCTIONS 052-041. 2. WHEN REPLACING ANVIL REFER TO ITEM 8 ON TECHNICAL BITS DATED 11-10-88.
NOTE:
01
ID0140442
24
25
26
27
28
3" PIERCING TOOL
BEGINS WITH S/N 9G0629
9
7 1
8
2 12
11
10 3 5 13 6 4
01
ID0140610
29
3" PIERCING TOOL
BEGINS WITH S/N 9G0629 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7.
8. 9. 10. 11. 12.
13.
DESCRIPTION
REMARKS
100-683
3" OD PIERCING TOOL
100-684
3" OD SHORT SHOT PIERCING TOOL
100-694
3" OD PIPE PULLING TOOL
INCL. REF. NO.'S 1, 2, 4 THRU 8, AND 10 THRU 13. SEE FOOTNOTE 1 INCL. REF. NO.'S 1, 2, 4 THRU 7, AND 9 THRU 13. SEE FOOTNOTE 1 INCL. REF. NO.'S 1, 4 THRU 8, AND 10 THRU 13. SEE FOOTNOTE 2 SEE FOOTNOTE 4
352-746 116-274 116-279 120-002 120-004 120-502 120-518 352-345 352-757 352-346 352-446 352-410 352-411 352-412 352-801 352-414 352-463 352-339 352-464 352-480 120-021
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
3" ANVIL COVER FLAPPER VALVE COUPLER GASKET (.750") HOSE NUT (12) QDC BODY (08-12H) BULK HOSE (12-18"-2750) 3.0" HOSE WHIP BODY & ANVIL (3.0", GOLD) 3" ANVIL BODY & ANVIL (3.0", SS, GOLD) ANVIL (1-1/8-UNJ, SS) STRIKER (30") STRIKER (16.3, SS) DIRECTION SCREW 3" DIRECTION NUT ASSEMBLY TAILPIECE (3.0") TAILPIECE (3.0") TAILPIECE (2.375"NJ-2.500"NJF) TAILPIECE TAILPIECE & HOSE WHIP FERRULE (12)
INCL. REF. NO.'S 4, 5, 6 AND 13 SEE FOOTNOTE 3 SEE FOOTNOTE 5
INCL. REF. NO.'S 2, 11 AND 12 INCL. REF. NO.'S 2, 11 AND 12 INCL. REF. NO.'S 4, 5, 6, 10, 11, 12, AND 13
NOT SHOWN:
110-452 256-028 275-183 275-451
DUST CAP (1-3/8") LOCTITE - 27121, 10ML USA MADE-ID DECAL PIERCE AIRROW - ID DECAL
USE ON WHIP HOSE.
FOOTNOTES:
1 - PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCH. REFER TO ASSEMBLY INSTRUCTIONS 052-401. 2 - PIPE PULLING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL, APPROPRIATE WRENCHES, PLUS TAPER TAILPIECE AND PULLING ATTACHMENT FROM PAGE ENTITLED, "PIPE PULLING AND PUSHING ACCESSORIES". REFER TO ASSEMBLY INSTRUCTIONS 052-401. 3 - WHEN REPLACING ANVIL, REFER TO ITEM 8 OF TECHNICAL BITS DATED 11-10-88. 4 - ANVIL COVER (REF. NO. 1) IS USED WHEN REPLACEABLE HEAD NOSE IS NOT USED. 5 - THESE PARTS DO NOT ALLOW USE OF REPLACEABLE HEAD OR NOSE. SEE FOOTNOTE 3. NOTE:
01
ID0140610
30
3" PIERCING TOOL QUICK REVERSE
20 2 21
16 17
18
9
19
10 23 11 12
13 22 8
14
6 4
5 7 3 15 1
02
ID0140615
31
3" PIERCING TOOL QUICK REVERSE REF PART NO. NUMBER
QTY
1. 2. 3. 4. 5. 6.
1 1 1 1 1 1
100-471 352-391 116-274 157-069 120-052 352-373 120-532 159-129 159-106 120-500 120-058 159-110 352-369 352-389 352-357 117-018 106-359 106-360 352-342 155-746 352-338 157-050 118-010 352-410 352-345 352-757 352-746 155-936 106-696
7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
NOT SHOWN:
190-062 100-761 110-601 256-028 275-183 275-451 251-100
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1
DESCRIPTION
PIERCING TOOL (3.0", QR, SS) TAILPIECE (3.0", QR) FLAPPER VALVE O-RING (215 D90) HOSE NUT (12) TAPERED ADAPTER (2.500") HOSE (02N-15"-1250) QDC ADAPTER (02-02NF) QDC BODY (02-02NF) HOSE (12N-18.5"--2750) QDC BODY (08-12NF) QDC BODY (12-12NF) TAILPIECE (2.375"-2.500") 3 QR CANISTER ASSY (PLATED) 3" QR OUTER SHAFT COMPRESSION SPRING WASHER (1.065", 3" QR) SEAL WASHER (1.047", 3" QR) 3QR INNER SHAFT O-RING (121 D70) 3QR DIRECTION VALVE O-RING (116 D70) EXTERNAL SNAP RING (.750") STRIKER (30") BODY & ANVIL (3.0", GOLD) 3" ANVIL ANVIL COVER DUST PLUG (1/2" -Ų") WASHER (1.070")
SERVICE REPAIR KIT (QR) PIPE PULLING KIT (QR) DUST PLUG (1/8") LOCTITE - 27121, 10ML USA MADE-ID DECAL PIERCE AIRROW-ID DECAL WOODEN STORAGE CRATE
REMARKS
INCL REF NO.'S 1 THRU 23. SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 18 AND 23
AFTER S/N 9J1615 BEFORE S/N 9J1615 AFTER S/N 9J1615 BEFORE S/N 9J1615 SEE FOOTNOTE 3 SPLINED OLD STYLE. BEFORE S/N 9L0160
SEE FOOTNOTE 2
INCL REF NO.'S 2, 11, 15, 17 & 18; EARLY STYLE EARLY STYLE USE WITH 159-106
FOOTNOTES:
1 - PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES. REFER TO ASSEMBLY INSTRUCTIONS 052-401. 2 - WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 11-10-88. 3 - OTHER TAILPIECES AND ATTACHMENTS FOR OLDER TOOLS ARE AVAILABLE ON THE 'PIPE PULLING AND ACCESSORIES" PAGE.
NOTE:
02
ID0140615
32
3" SHORT SHOT PIERCING TOOL QUICK REVERSE
20
14
2 16
21 17 18
9 19 10 23 22
11
8 6
12 13 4
5 7
3 15 1
01
ID0140426
33
3" SHORT SHOT PIERCING TOOL QUICK REVERSE REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
100-470 352-391 116-274 157-069 120-052 352-373 120-532 159-129 159-106 120-500 120-058 159-110 352-369 352-389 352-357 117-018 106-359 106-360 352-342 155-746 352-338 157-050 118-010 352-411 352-346 352-757 352-746 155-936 106-696
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
REMARKS
3" SHORT SHOT PIERCING TOOL TAILPIECE (3.0", QR) FLAPPER VALVE O-RING (215 D90) HOSE NUT (12) TAPERED ADAPTER (2.500-UNJ) HOSE (02N-15"-1250) QDC ADAPTER (02-02NF) QDC BODY (02-02NF) HOSE (12N-18.5"--2750) QDC BODY (08-12NF) QDC BODY (12-12NF) TAILPIECE (2.375"NJ-2.500"NJF) 3 QR CANISTER ASSY 3" QR OUTER SHAFT ASS'Y COMPRESSION SPRING WASHER (1.065", 3" QR) SEAL WASHER (1.047", 3" QR) 3QR INNER SHAFT O-RING (121 D70) 3QR DIRECTION VALVE O-RING (116 D70) EXTERNAL SNAP RING (.750") STRIKER (16.3, SS) BODY & ANVIL (3.0", SS, GOLD) 3" ANVIL ANVIL COVER DUST PLUG (1/2" -Ų") WASHER (1.070")
INCL REF NO.'S 1 THRU 23. SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 18, 22 AND 23
SERVICE REPAIR KIT (QR) PIPE PULLING KIT (QR) DUST PLUG (1/8") LOCTITE - 27121, 10ML USA MADE - ID DECAL PIERCE AIRROW - ID DECAL WOODEN STORAGE CRATE
INCL REF NO.'S 2, 3, 7 THRU 9; EARLY STYLE EARLY STYLE USE WITH 159-106
AFTER S/N 9J1615 BEFORE S/N 9J1615 AFTER S/N 9J1615 BEFORE S/N 9J1615 SEE FOOTNOTE 3 SPLINED OLD STYLE. BEFORE S/N ______
SEE FOOTNOTE 2
NOT SHOWN:
190-062 100-761 110-601 256-028 275-183 275-451 251-101
1 1
FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES. REFER TO ASSEMBLY INSTRUCTIONS 050-401. 2. WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 11-10-88.. 3. OTHER TAILPIECES AND ATTACHMENTS FOR OLDER TOOLS ARE AVAILABLE ON THE "PIPE PULLING AND ACCESSORIES" PAGE.
NOTE:
01
ID0140426
34
35
36
4" AND 5.5" PIERCING TOOL (CONT'D BEGINS WITH S/N 9G0549
8
7
2
9 1
12
11
10
5 4 6 3
01
ID0140432
37
4" AND 5.5' PIERCING TOOL (CONT'D) BEGINS WITH S/N 9G0549 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.
100-685 100-695 100-686 100-696 352-754 116-276 120-003 120-005 120-006 120-503 120-519 352-884 352-758 352-885 352-758 352-417 352-418 352-802 352-420 352-465 352-869 352-481
QTY
1 1 1 1 1 1 1 1
1 1 1 1 1
DESCRIPTION
4" OD PIERCING TOOL 4" OD PIPE PULLING TOOL 5.5" OD PIERCING TOOL 5.5" OD PIPE PULLING TOOL 4" & 5.5" ANVIL COVER FLAPPER VALVE HOSE NUT (16) COUPLING NUT QDC ADAPTER (19-16H) BULK HOSE (16-24"-2750) 4" HOSE WHIP BODY & ANVIL (4.2", GOLD) ANVIL (1-1/2-UNJ) BODY & ANVIL (5.5", QR, GOLD) ANVIL (1-1/2-UNJ) STRIKER (33.0") DIRECTION SCREW 4" DIRECTION NUT ASSEMBLY TAILPIECE (4.0" / 5.5") TAILPIECE (4.0"/5.5") TAILPIECE (3-1/8"NJ-3-3/8"NJF) PIPE PULLING TAILPIECE
REMARKS
INCL REF NO.'S 1 - 7 AND 9 - 12. SEE FOOTNOTE 1 INCL REF NO.'S 1 - 7 AND 9 - 12. SEE FOOTNOTE 2 INCL REF NO.'S 1 - 6 AND 8 - 12. SEE FOOTNOTE 1 INCL REF NO.'S 1 - 6 AND 8 - 12. SEE FOOTNOTE 2 SEE FOOTNOTE 4
INCL REF NO.'S 3, 4, 5 AND 6 SEE FOOTNOTE 3 SEE FOOTNOTE 3
INCL REF NO.'S 2, 11 AND 12 INCL REF NO.'S 3 THRU 6 AND 10 THRU 12
NOT SHOWN:
110-453 256-028 275-183 275-451 120-017 251-101
DUST CAP (1-1/8") USED ON HOSE WHIPS) LOCTITE - 27121, 10ML USA MADE - ID DECAL PIERCE AIRROW - ID DECAL LOCKING CLIP WOODEN STORAGE CRATE
FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCH. REFER TO ASSEMBLY INSTRUCTIONS 052-401. 2. PIPE PULLING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES. PLUS TAPER AND PIPE PULLING ATTACHMENT FROM PAGE ENTITLED "PIPE PULLING AND PUSHING ACCESSORIES". REFER TO ASSEMBLY INSTRUCTIONS 052-401. 3. WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 11-10-88. 4. ANVIL COVER (REF. NO. 1) IS USED WHEN REPLACEABLE HEAD AND NOSE IS NOT USED. NOTE:
01
ID0140432
38
39
40
4" PIERCING TOOL QUICK REVERSE BEFORE S/N 9L0780
18 2 15 9 3 19 12 4 7 1 16 13
8 14
17 21 11 6 20 10 22 5
01
ID0140435
41
4" PIERCING TOOL
QUICK REVERSE BEFORE S/N 9L0780 REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
NA NA 116-276 117-013 118-005 120-066 120-136 120-532 157-078 157-068 157-069 159-104 159-106 352-417 352-888 352-864 352-865 352-869 352-870 352-884 352-758 352-754 110-599 110-601 259-215
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
REMARKS
4" PIERCING TOOL TAILPIECE ASSEMBLY FLAPPER VALVE COMPRESSION SPRING EXTERNAL SNAP RING (1.062") HOSE NUT (20) HOSE (16N-18"-1000) HOSE (02N-15"-1250) O-RING (222 70D) O-RING (326 90D) O-RING (215 90D) QDC BODY (16-16NF) QDC BODY (02-02NF) STRIKER (33.0") 4" QR CANISTER ASSEMBLY 4" INNER SHAFT DIRECTION VALVE TAILPIECE (3-1/8"NJ-3-3/8"NJF) TAPERED ADAPTER (3.375-UNJ) BODY & ANVIL (4.2", GOLD) ANVIL (1-1/2-UNJ) 4" & 5.5" ANVIL COVER DUST PLUG (1") DUST PLUG (1/8") "NS" OPEN END WRENCH (1-7/16")
INCL REF NO.'S 1 THRU 22. SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 11, 13 THRU 17 & 20 THRU 22
SERVICE REPAIR KIT (QR) PIPE PULLING KIT (QR) LOCTITE - 27121, 10ML USA MADE - ID DECAL PIERCE AIRROW - ID DECAL WOODEN STORAGE CRATE
INCL REF NO.'S 2, 3, 7 THRU 9; EARLY STYLE EARLY STYLE
SEE FOOTNOTE 2
NOT SHOWN:
190-063 100-763 256-028 275-183 275-451 251-101
1 1
FOOTNOTES:
1. PIERCING TOOL INCLUDES (IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES. REFER TO ASSEMBLY INSTRUCTIONS 055-485. 2. WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 11-10-88.
NOTE:
01
ID0140435
42
43
44
4.25" PIERCING TOOL
QUICK REVERSE
20 2 21
16 17 9
18
19
10 23 11 6 12
13
22 8
5
14
4 7
3 15 1
01
ID0140266
45
4.25" PIERCING TOOL QUICK REVERSE REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23.
100-472 352-391 116-274 157-069 120-052 352-373 120-532 159-129 159-106 120-500 120-058 159-110 352-339 352-389 352-369 117-018 106-359 106-360 352-342 155-746 352-338 157-050 118-010 352-410 352-889 352-757 352-746 155-936 106-696
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
4.25" PIERCING TOOL TAILPIECE (3.0", QR) FLAPPER VALVE O-RING (215 D90) HOSE NUT TAPERED ADAPTER (2.500-UNJ) HOSE (02N-15"-1250) QDC ADAPTER (02-02NF) QDC BODY (02-02NF) HOSE (12N-18.5"--2750) QDC BODY (08-12NF) QDC BODY (12-12NF) TAILPIECE (2.375"NJ-2.500"NJF) 3 QR CANISTER ASSY OUTER SHAFT COMPRESSION SPRING WASHER (1.065", 3" QR) SEAL WASHER (1.047", 3" QR) 3QR INNER SHAFT O-RING (121 D70) 3QR DIRECTION VALVE O-RING (116 D70) EXTERNAL SNAP RING (.750") STRIKER (30") BODY & ANVIL (4.2", GOLD) 3"ANVIL ANVIL COVER DUST PLUG (1/2" -Ų") WASHER (1.070")
REMARKS
INCL REF NO.'S 1 THRU 23. SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 18 AND 23
AFTER S/N 9J1615 BEFORE S/N 9J1615 AFTER S/N 9J1615 BEFORE S/N 9J1615 SEE FOOTNOTE 3 SPLINED OLD STYLE. BEFORE S/N ______
SEE FOOTNOTE 2
NOT SHOWN:
190-062 100-761 110-601 256-028 275-183 275-451 251-101
1 1
SERVICE REPAIR KIT (QR) PIPE PULLING KIT (QR) DUST PLUG (1/8") LOCTITE - 27121, 10ML U.S.A. MADE-ID DECAL PIERCE AIRROW-ID DECAL WOODEN STORAGE CRATE
INCL REF NO.'S 2, 11, 15, 17 AND 18; EARLY STYLE EARLY STYLE USE WITH 159-106
FOOTNOTES:
1 - PIERCING TOOL INCLUDES (IN ADDITTION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES, REFER TO ASSEMBLY INSTRUCTION 052-401. 2 - WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 10 NOV 1988. 3 - OTHER TAILPIECES AND ATTACHMENTS FOR OLDER TOOLS ARE AVAILABLE ON THE "PIPE PULLING AND ACCESSORIES" PAGE
NOTE:
01
ID0140266
46
5.5" PIERCING TOOL
QUICK REVERSE
18 2 15 9 3 19 12 4 7 1 16 13
8 14
17 21 11 6 20 10 22 5
01
ID0140627
47
5.5" PIERCING TOOL QUICK REVERSE REF PART NO. NUMBER
NA NA 116-276 117-013 118-005 120-066 120-136 120-532 157-078 157-068 157-069 159-104 159-106 352-417 352-888 352-864 352-865 352-869 352-870 352-885 352-758 352-754 110-599 110-601 259-215
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION
5.5" OD PIERCING TOOL TAILPIECE ASSEMBLY FLAPPER VALVE COMPRESSION SPRING EXTERNAL SNAP RING (1.062") HOSE NUT (20) HOSE (16N-18"-1000) HOSE (02N-15"-1250) O-RING (222 70D) O-RING (326 90D) O-RING (215 90D) QDC BODY (16-16NF) QDC BODY (02-02NF) STRIKER (33.0") 4" QR CANISTER ASSEMBLY 4" INNER SHAFT DIRECTION VALVE TAILPIECE (3-1/8"NJ-3-3/8"NJF) TAPERED ADAPTER (3.375-UNJ) BODY & ANVIL (5.5", QR, GOLD) ANVIL (1-1/2-UNJ) 4" & 5.5" ANVIL COVER DUST PLUG (1") DUST PLUG (1/8") "NS" OPEN END WRENCH (1-7/16")
REMARKS
INCL REF NO.'S 1 THRU 19. SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 11, 13 THRU 17, 20 AND 21
SEE FOOTNOTE 2
NOT SHOWN:
190-063 256-028 275-183 275-451 251-101
1
SERVICE REPAIR KIT (QR) LOCTITE - 27121, 10ML USA MADE - ID DECAL PIERCE AIRROW - ID DECAL WOODEN STORAGE CRATE
INCL REF NO.'S 2, 3, 7 THRU 9; EARLY STYLE
FOOTNOTES:
1 - PIERCING TOOL INCLUDES ( IN ADDITION TO PARTS INDICATED ON THIS PAGE) GREASE, OIL AND APPROPRIATE WRENCHES. REFER TO ASSEMBLY INSTRUCTIONS 055-486. 2 - WHEN REPLACING ANVIL REFER TO ITEM 8 OF TECHNICAL BITS DATED 10 NOV 1988.
NOTE:
01
ID0140627
48
49
50
51
52
NOTES:
ID0134963
53
HOSES & COUPLINGS
ID0040817
54
2.5" AND 3" HOSE AND COUPLING
9
8
16
10 11 8 16 3
7
12
16 15
10
17
14
6 1 3 4 5 2
13
18
01
ID0140420
55
2.5" AND 3" HOSE AND COUPLING REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. FM)
110-410 1 116-278 1 120-009 1 120-010 1 120-011 1 120-012 1 120-014 1 120-015 1 120-505 1 120-506 1 120-509 1 120-516 1 120-510 1 120-511 AR 259-256 1 116-279 1 110-419 AR 120-021 AR 120-004 1 120-035 1
QTY
DESCRIPTION
SAFETY CLIP AND LANYARD GASKET (CLAW COUPLING) 2-CLAW COUPLER (3/4-NPT FM) 2-CLAW COUPLER (3/4-NPT M) 2-CLAW COUPLER (3/4 HOSE SHANK) FEMALE COUPLING (3/4-NPT FM) MALE COUPLING (3/4-NPT M) MALE COUPLING (3/4 HOSE SHANK) 50' HOSE ASSY 100' HOSE ASSY 50' HOSE 100' HOSE 50' EXTENSION HOSE ASSY HOSE HEX WRENCH (2.5") COUPLING GASKET HOSE CLAMP (BAND-IT) FERRULE (CRIMP ON) FEMALE COUPLING (3/4 HOSE SHANK) QUICK COUPLER ADAPTER (3/4-NPT
REMARKS
INCL REF NO. 2 INCL REF NO. 2 INCL REF NO. 2 INCL REF NO. 14
INCL REF NO.'S 3, 8, 10 AND 16 INCL REF NO.'S 3, 8, 10 AND 16
INCL REF NO.'S 8, 12, 16 &17; SEE FOOTNOTE 1 USE 50'
SEE FOOTNOTE 2 INCL REF NO. 14
NOT SHOWN:
110-452
CAP
USE WITH 50' HOSE
FOOTNOTES:
1. THIS HOSE REQUIRED FOR BORES N EXCESS OF 50'. 2. CLAMP 110-419 WAS USED ON EARLY MODELS. IT CAN BE REPLACED WITH 120-021 FERRULE.
NOTE:
01
ID0140420
56
2" HOSE
QUICK REVERSE
5
1 9
14 6
4 12
2 10
5
8
5 14
14 6
3 13
11 8 7 15
01
ID0141222
57
2" HOSE
QUICK REVERSE REF PART NO. NUMBER
1.
QTY
DESCRIPTION
2. 3. 4.
120-323 120-325 120-326 120-329 120-328 120-327
1 1
5.
120-062
3
2QR THERMOPLASTIC HOSE, 50' 2QR THERMOPLASTIC HOSE, 75' 2QR THERMOPLASTIC HOSE, 100' 2QR THERMOPLASTIC EXT HOSE, 50' 2QR THERMOPLASTIC EXT HOSE, 50' 2QR THERMOPLASTIC HOSE, 50' 2QR THERMOPLASTIC HOSE, 75' 2QR THERMOPLASTIC HOSE, 100' QDC ADAPTER (04-04NF)
6.
159-129
1
QDC ADAPTER (02-02NF)
7. 8.
120-063 159-128
1 1
QDC BODY (04-04NF) QDC BODY (02-02NF)
9. 10. 11. 12. 13. 14.
120-552 120-553 259-220 120-550 120-551 110-602 110-602 110-601
1 1 1 1 1 2 1 1
2QR RUBBER HOSE, 50' 2QR RUBBER EXT HOSE, 50' 1-13/16" OPEN END WRENCH 2" QR 50' RUBBER TWIN HOSE 2" QR RUBBER TWIN EXT HOSE DUST CAP (1/8") DUST CAP (1/8") DUST CAP (1/8")
15.
REMARKS
INCL REF NO.'S 4 THRU 6 AND 8
INCL REF NO.'S 3 AND 5 THRU 8 INCL REF NO.'S 5 THRU 8 AND 13
SEE FOOTNOTE 1
USED WITH 120-323, 120-325, 120-326, 120-329, 120-552 AND 120-553 USED WITH 120-329 AND 120-553 USED WITH 120-323, 120-325, 120-326, 120-329, 120-552 AND 120-553 INCL REF NO.'S 5, 6, 8 AND 12 INCL REF NO.'S 5 THRU 8 AND 13
USED WITH 120-323, 120-325, 120-326 AND 120-522 USED WITH 120-329 AND 120-553 USED WITH 120-339 AND 120-553
NOT SHOWN:
FOOTNOTES:
1. TWO USED WITH 120-323, 120-325, 120-326 AND 120-552, ONE USED WITH 120-329 AND 120-553
NOTE:
01
ID0141222
58
2.5", 3", SHORT SHOT, 4.25" HOSE QUICK REVERSE AFTER S/N 9J1615
3
17
5 16
1 14
6
4 12 5 3
5
2 15
8
3
6 10 13 7 11 9 8
01
ID0140653
59
2.5", 3", SHORT SHOT, 4.25" HOSE QUICK REVERSE AFTER S/N 9J1615 REF PART NO. NUMBER
1.
2.
120-306 120-314 120-319 120-307
3. 4.
156-052 120-302 120-321 120-322 5. 120-057 6. 159-129 7. 120-058 8. 159-128 9. 156-053 10. 120-303 11. 259-302 12. 120-308 13. 120-309 14. 120-312 15. 120-313 16. 120-064 17. 120-065
QTY
DESCRIPTION
TWIN THERMOPLASTIC HOSE ASSY, 50' TWIN THERMOPLASTIC HOSE ASSY, 75' TWIN THERMOPLASTIC HOSE ASSY,100' TWIN THERMOPLASTIC EXT HOSE ASSY, 50' 3 DUST CAP (5/8" - 3/4") 1 TWIN THERMOPLASTIC HOSE, 50' TWIN THERMOPLASTIC HOSE, 75' 3QR HOSE, THERMOPLASTIC 100' 3 QDC ADAPTER (08-12NF) 1 QDC ADAPTER (02-02NF) 1 QDC BODY (08-12NF) 1 QDC BODY (02-02NF) 1 DUST PLUG (5/8" - 3/4") 1 TWIN THERMOPLASTIC EXT HOSE, 50' 1 2-5/16" OPEN END WRENCH 1 TWIN RUBBER HOSE, 50' 1 TWIN RUBBER EXT HOSE, 50' 1 TWIN RUBBER HOSE ASSY, 50' 1 TWIN RUBBER EXT HOSE ASSY, 50' 1 UNION (02NF-02NFX) 1 UNION (12NF-12NFX)
REMARKS
INCL REF NO.'S 3 THRU 6 AND 8.
INCL REF NO.'S 3 AND 5 THRU 10. SEE FOOTNOTE 1
SEE FOOTNOTE 2
INCL REF NO.'S 3, 5, 6, 8 AND 12. INCL REF NO.'S 3, 5 THRU 9 AND 13. OPTIONAL REPLACEMENT FOR 159-128 AND 159-129 OPTIONAL REPLACEMENT FOR 120-057 AND 120-058
NOT SHOWN:
FOOTNOTES:
1. TWO USED WITH 120-306 AND 120-312. ONE USED WITH 120-307 AND 120-313 2. TWO USED WITH 120-306, ONE USED WITH 120-307
NOTE:
01
ID0140653
60
3" AND 3" SHORT HOSE QUICK REVERSE PRIOR TO S/N 9J1615
6
3
1 16
4 7 5 14
6 3
6 7
2 17
4 3
4 7
12 15 8 13 9 11 10
01
ID0140618
61
3" AND 3" SHORT HOSE QUICK REVERSE PRIOR TO S/N 9J1615 REF PART NO. NUMBER
1.
6. 7.
120-300 120-315 120-320 120-301 155-935 110-602 120-302 120-321 120-322 120-035 159-107
8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
159-110 159-106 155-936 110-601 120-303 259-260 120-308 120-309 120-310 120-311
2. 3. 4. 5.
QTY
2 2 1
2 2 1 1 1 1 1 1
DESCRIPTION
REMARKS
3QR HOSE, THERMOPLASTIC 50' 3QR HOSE, THERMOPLASTIC 75' 3QR HOSE, THERMOPLASTIC 100' 3QR EXT HOSE, THERMOPLASTIC 50' DUST CAP (1/2" - 3/4 ") DUST CAP (1/8") TWIN THERMOPLASTIC HOSE, 50' TWIN THERMOPLASTIC HOSE, 75' 3QR HOSE, THERMOPLASTIC 100' QDC ADAPTER (12-12NF) QDC ADAPTER (02-02NF) QDC ADAPTER (02-02NF) QDC BODY (12-12NF) QDC BODY (02-02NF) DUST PLUG (1/2" - 3/4 ") DUST PLUG (1/8") TWIN THERMOPLASTIC EXT HOSE, 50' OPEN END WRENCH (2-3/4") TWIN RUBBER HOSE, 50' TWIN RUBBER EXT HOSE, 50' TWIN HOSE (50') TWIN HOSE EXTENSION (50')
INCL REF NO.'S 3 THRU 7
INCL REF NO.'S 3, 4, 6, 7 AND 8 THRU 12 SEE FOOTNOTE 1
SEE FOOTNOTE 2
SEE FOOTNOTE 3 USE WITH 120-300, 120-315 AND 120-320 USE WITH 120-301
INCL REF NO.'S 3, 4, 6, 7 AND 14 INCL REF NO.'S 3, 4, 6, 7, 8 THRU 11 AND 15
NOT SHOWN:
FOOTNOTES:
1. USE TWO WITH 120-300, 120-315 AND 120-320, USE ONE WITH 120-301 2. USE TWO WITH 120-300, 120-315, AND 120-320, USE ONE WITH 120-301 3. USE TWO WITH 120-300, 120-315 AND 120-320, USE ONE WITH 120-301
NOTE:
01
ID0140618
62
4" AND 5.5" HOSE QUICK REVERSE
6
3
1 16
4 7 14 5
6 3
6
7 4 2
3
17
4 7
12 15 8 13 9 11 10
01
ID0140439
63
4" AND 5.5" HOSE QUICK REVERSE REF PART NO. NUMBER
1.
6. 7.
120-535 120-546 120-547 120-536 110-600 110-602 120-533 120-548 120-549 159-105 159-107
8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
159-104 159-106 110-599 110-601 120-534 259-254 120-542 120-543 120-545 120-544
2. 3. 4. 5.
QTY
3 3 1
3 2 1 1 1 1 1 1
DESCRIPTION
4QR HOSE, THERMOPLASTIC 50' 4QR HOSE, THERMOPLASTIC 75' 4QR HOSE, THERMOPLASTIC 100' 4QR EXT HOSE, THERMOPLASTIC 50' DUST CAP DUST CAP 4QR HOSE, THERMOPLASTIC 50' 4QR HOSE, THERMOPLASTIC 75' 4QR HOSE, THERMOPLASTIC 100' QUICK CPLR ADAPTER QUICK CPLR ADAPTER QUICK CPLR ADAPTER QUICK CPLR BODY QUICK CPLR BODY DUST PLUG DUST PLUG 4QR EXT HOSE, THERMOPLASTIC 50' WRENCH 4QR HOSE, RUBBER 50' 4QR EXT HOSE, RUBBER 50' 4QR HOSE, RUBBER 50' 4QR EXT HOSE, RUBBER 50'
REMARKS
INCL REF NO.'S 3, 4, 5, 6, AND 7
INCL REF NO.'S 3, 4, 6, 7, 8 THRU 12 SEE FOOTNOTE 1 SEE FOOTNOTE 2
SEE FOOTENOTE 3 USE WITH 120-535, 120-546 AND 120-547 USE WITH 120-536
INCL REF NO.'S 3, 4, 6, 7 AND 14 INCL REF NO.'S 3, 4, 6, 7, 8 THRU 11 AND 15
NOT SHOWN:
FOOTNOTES:
1. USE TWO WITH 120-535, 120-546 AND 120-547, USE ONE WITH 120-536 2. USE TWO WITH 120-535, 120-546 AND 120-547, USE ONE WITH 120-535 3. USE TWO WITH 120-535, 120-546 AND 120-547, USE ONE WITH 120-536
NOTE:
01
ID0140439
64
65
66
NOTES:
ID0134963
67
OILER ASSEMBLIES
ID0040819
68
2", 2.5", 3", 4" AND 5.5" OILER
2
9
1 3
SIGHT GLASS
1
4 5
9 7
4 OPTIONAL
7 8
6
01
ID0139833
69
2", 2.5", 3", 4", AND 5.5" OILER REF PART NO. NUMBER
1.
2.
3.
4. 5. 6. 7. 8. 9.
352-457 110-409 110-607 165-752 500-500 155-737 500-501 191-063 157-023 500-499 120-010 116-278 120-018 352-458 115-163 159-110 110-410
QTY
DESCRIPTION
REMARKS
1 1
OILER ASSEMBLY OILER VALVE VALVE GASKET PLUG O-RING (214 D70) PLUG (LESS O-RING) SIGHT DISK KIT SEAL RING LOCKNUT CLAW COUPLING (3/4-NPT M) COUPLING GASKET SHUT-OFF VALVE LUBRICATIOR BASE ALL THREAD QUICK COUPLER BODY (FEMALE) SAFETY CLIP
INCL REF NO.'S 1 AND 4 THRU 9 INCL REF NO.'S 2 AND 3
1
1
1 1 1 1 1 2
SEE FOOTNOTE 1 SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. REF. NO. 7 AND 8 ARE OPTIONAL IN PLACE OF REF. NO. 4.
NOTE:
01
ID0139833
70
71
72
73
74
75
76
77
78
79
80
NOTES:
ID0134963
81
REPLACEABLE HEADS
ID0040821
82
83
84
REPLACEABLE HEADS FOR 2.5", 3", 3" SHORT SHOT, 4", 4.25" & 5.5" PIERCING TOOL 11
12 14 16
7
11 13 15 8
17
9
10
2
4
6
1
3
5
01
ID0140371
85
REPLACEABLE HEADS FOR 2.5", 3", 3" SHORT SHOT, 4", 4.25" & 5.5" PIERCING TOOL REF PART NO. NUMBER
1.
2.
3.
4.
5.
6.
7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17.
352-915 352-351 352-894 352-899 342-003 342-006 352-913 352-335 352-896 352-388 352-900 352-955 342-007 342-005 352-914 352-356 352-897 352-902 352-956 342-008 342-004 259-426 106-916 352-974 256-639 102-091 219-306 256-646 220-233 219-140 157-111 219-146 157-064 105-482
QTY
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1
DESCRIPTION
TAPERED HEAD TAPERED HEAD TAPERED HEAD TAPERED BEACON HEAD TAPERED SIDE BEACON HEAD TAPERED SIDE BEACON HEAD STEPPED HEAD STEPPED HEAD STEPPED HEAD STEPPED HEAD STEPPED BEACON HEAD STEPPED BEACON HEAD STEPPED SIDE BECON HEAD STEPPED SIDE BECON HEAD SPLD STEPPED HEAD SPLD STEPPED HEAD SPLD STEPPED HEAD SPLD STEPPED BEACON HEAD SPLD STEPPED BEACON HEAD SPLD STEPPED SIDE BEACON HEAD SPLD STEPPED SIDE BEACON HEAD ALLEN WRENCH (5 MM) CAP SCREW (M8-1.25 X 25MM) BEACON COVER WINDOW REPLACEMENT ADHESIVE BEACON BI ASSEMBLY BEACON PADDING ADHESIVE (BLACK MAX) EXTERNAL BATTERY BEACON PADDING 0-RING (-028 D70) NEOPRENE CAP O-RING (-012 D70) NEOPRENE CAP SCREW (M8-1.25 X 20MM)
REMARKS
3", SHORT SHOT, 4.25" TOOL 2.5" TOOL 4", 5.5" TOOL 4", 5.5" TOOL INCL REF NO. 9 PA3, 3/07aPA, PA3 SS, 3/05aPA, 4.2/7aPA;I/R # 7-9 4", 5.5" TOOL INCL REF NO. 7, 8, 9 3", SHORT SHOT, 4.25" TOOL 2.5" TOOL 4", 5.5" TOOL 2" TOOL 4" , 5.5" TOOL INCL REF NO. 9 PA3, 3/07aPA, PA3 SS, 3/05aPA, 4.2/7aPA; I/R # 9 4" , 5.5" TOOL INCL REF NO. 7, 8, 9 PA3, 3/07aPA, PA3 SS, 3/05aPA, 4.2/7aPA;I/R # 7-9 3", SHORT SHOT, 4.25" TOOL 2.5" TOOL 4", 5.5" TOOL 4", 5.5" TOOL INCL REF NO. 9 PA3, 3/07aPA, PA3 SS, 3/05aPA, 4.2/7aPA; I/R # 9 4", 5.5" TOOL INCL REF NO. 7, 8, 9 PA3, 3/07aPA, PA3 SS, 3/05aPA, 4.2/7aPA;I/R # 7-9
INCL REF NO.'S 11 THRU 17 USED WITH 219-306; SEE FOOTNOTE 1
NOT SHOWN:
352-903 352-904 115-890 256-639
1 STEPPED BEACON CAP 1 TAPERED BECON CAP 3 BEACON WINDOW (BEACON HOSING) WINDOW REPLACEMENT ADHESIVE
USED W/ 352-899, 352-900, 352-902, 352-955, 352-956 USED W/ 352-899, 352-900, 352-902, 352-955, 352-956 USED W/ 352-899, 352-900, 352-902, 352-955, 352-956 USED WITH 115-890
FOOTNOTES:
1. BLACK MAX IS A REGISTERED TRADEMARK OF LOCTITE CORP.
NOTE:
01
ID0140371
86
87
88
NOTES:
ID0134963
89
ACCESSORIES
ID0135000
90
PIPE PULLING ACCESSORIES
12 6
5
4 2 3 1 9 8 10
11 7
01
ID0140632
91
PIPE PULLING ACCESSORIES REF PART NO. NUMBER
1.
259-115 259-116 259-117 259-118 352-431 352-943 352-369 352-339 352-432 352-869 352-433 352-344 352-390 352-952 352-434 352-871 352-435 352-945 352-373 352-340 352-436 352-870 352-437 110-415 259-220 352-773 352-774 352-775 110-412 110-413 352-376
2. 3.
4.
5.
6. 7. 8. 9. 10. 11. 12.
NOT SHOWN:
QTY
DESCRIPTION
REMARKS
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
TAILPIECE SPANNER - ONE PIN TAILPIECE SPANNER - ONE PIN TAILPIECE SPANNER - TWO PIN TAILPIECE SPANNER - TWO PIN TAILPIECE TAILPIECE TAILPIECE TAILPIECE BODY TAILPIECE TAILPIECE BODY PIPE PULLER (2" PIPE) PIPE PULLER (2" PIPE) PIPE PULLER (2" PIPE) PIPE PULLER (3" PIPE) PIPE PULLER (3" PIPE) PIPE PULLER (3" PIPE) TAPER ATTACHMENT TAPER ATTACHMENT TAPER ATTACHMENT TAPER ATTACHMENT TAPER ATTACHMENT TAPER ATTACHMENT PIPE ADAPTER (4" PIPE) PULLING CABLE TAILPIECE WRENCH PULLER PULLER TAILPIECE QUICK LINK (1/4") QUICK LINK (5/16") PIPE PULLER (2" PIPE)
USED WITH OLD STYLE 3" PIPE PULLING TOOLS USED WITH OLD STYLE 4" PIPE PULLING TOOLS USED WITH OLD STYLE 3" PIPE PULLING TOOLS USED WITH OLD STYLE 4" PIPE PULLING TOOLS PA3 4/07aPA, 5.5/7aPA, PA4, PA5.5 3/07aPA, 3/05aPA, 4.2/07aPA, PA3 3/07aPA, 3/05aPA, 4.2/7aPA, PA3
100-761
PIPE PULLER KIT (2")
100-762
PIPE PULLER KIT (2")
100-763
PIPE PULLER KIT (3")
100-764
PIPE PULLER KIT (3")
352-454
CABLE TENSIONER
4/07aPA, 5.5/7aPA, PA4, PA5.5 PA3. USED WITH 352-431 3/07aPA, 3/05aPA, 4.2/7aPA, PA3. USED W/ 352-339 3/07aPA, 3/05aPA, 4.2/07aPA, PA3. USED W/ 352-369 4/07aPA, 5.5/7aPA, PA4, PA5.5. USED W/ 352-943 PA4, PA5.5. USED WITH 352-432 4/07aPA, 5.5/07aPA, PA4, PA5.5. USED W/ 352-869 3/07aPA, 3/05aPA, 4.2/7aPA, PA3. USED W/ 352-431 4/07aPA, 5.5/7aPA, PA4, PA5.5. USED W/ 352-943 3/07aPA, 3/05aPA, 4.2/7aPA, PA3. USED W/ 352-369 3/07aPA, 3/05aPA, 4.2/07aPA, PA3. USED W/ 352-339 USED WITH 352-432, 4/07aPA, 5.5/07aPA, PA4, PA5 USED WITH 352-869 USED WITH 352-871, 352-952, 352-434 (3/16" X 75') 1-13/16" OPEN, PA2 USED WITH 352-775 1-3/4" PIPE, PA2 1-1/2" PIPE, PA2 PA2
2.5/6aPA
INCL REF NO.'S 4, 7, 11 & 352-454; USED W/100-299, 100-300 ,100-430 INCL REF NO.'S 4, 7, 11 & 352-454; USED W/100-470, 100-471, 100-472 INCL REF NO.'S 4, 7, 11 & 352-454; USED W/100-701, 100-745 INCL REF NO.'S 4, 7, 11 & 352-454; USED W/100-749 & 100-757
FOOTNOTES:
1 - TAILPIECES (REF. NO.7) MUST BE USED WITH PIPE PULLING ATTACHMENT OR TAPER TAILPIECE (REF. NO. 8 OR 9). THE TAPERS MUST TIGHTEN AGAINST EACH OTHER, IF THEY DO NOT YOU MAY NEED TO CUT 3/4" OFF OF MALE THREADS. REFER TO ITEM 7 OF TECHNICAL BITS DATED 4-11-89. 2 - TAILPIECE (REF. NO16) IS ONLY USED WITH PULLER (REF. NO. 15).
NOTE:
01
ID0140632
92
93
94
95
96
EXPANDERS 2 6
15
3 7 16
1 5 14
4
8 9
13
10
11
12
01
ID0141297
97
EXPANDERS REF PART NO. NUMBER
QTY
DESCRIPTION
REMARKS
1.
100-273
1
3/07aPA, PA3, 3/05aPA, PA3SS. 2, 3, 4. SEE FOOTNOTE 1.
2. 3. 4. 5.
259-316 1 106-543 AR 352-916 1 100-274 1
6. 7. 8.
259-317 1 106-544 AR 352-438 1
BOLT-ON REVERSIBLE EXPANDER (4.25", 108 MM) HEX SOCKET DRIVE BIT (6MM) SCREW (M8-1.25 X 35MM, ALN) CLAMP STRAP BOLT-ON REVERSIBLE EXPANDER (5.5", 140 MM) HEX SOCKET DRIVE BIT (8MM) SCREW (M10-1.50 X 40MM, ALN) SLIP-ON NON-REVERSIBLE EXPANDER (4-1/4") SLIP-ON NON-REVERSIBLE EXPANDER (5-1/4") EXPANDER ADAPTER RING EXPANDER ASSEMBLY (6") EXPANDER LOCK (4.56" LG) EXPANDER BODY (12.76" LG) EXPANDER SPANNER (ONE PIN) BOLT-ON REVERSIBLE EXPANDER (3.5", 90MM) HEX SOCKET DRIVE BIT (5MM) SCREW (M6 X 1.0 X 30MM, ALN)
352-439
1
9. 10. 11. 12. 13. 14.
352-459 352-440 352-456 352-455 259-130 100-275
1 1 1 1 1 1
15. 16.
259-349 1 106-554 AR
INCL REF NO.'S
4/07aPA, PA4. INCL REF NO.'S 4, 6 & 7. SEE FOOTNOTE 1.
3/07aPA, PA3.
SEE FOOTNOTE 2.
4/07aPA, PA4 PA4, 4/07aPA. SEE FOOTNOTE 3 5.5/7aPA, PA5.5. INCL REF NO.'S 11, 12 & 13. 5.5/7a.PA, PA5.5 5.5/7aPA, PA5.5 5.5/7aPA, PA5.5 2.5/6PA, 2.5/6aPA. INCL REF NO.'S 4, 15 & 16. SEE FOOTNOTE 1.
NOT SHOWN:
256-643
1
RETAINING COMPOUND, LOCTITE 680
FOOTNOTES:
1. BOT-ON TYPE REVERSIBLE EXPANDERS CAN BE MADE FOR ANY SIZE TOOL AND TO PRODUCE ANY REASONABLE SIZE HOLE. CONTACT YOUR DITCH WITCH DEALER FOR DETAILS. 2. SLIP-ON EXPANDERS FOR THE PA6 (156MM) TOOL CAN BE MADE UPON REQUEST.CONTACT YOUR LOCAL DITCH WITCH DEALER FOR DETAILS. 3. ADAPTS TO 3-3/4 IN. (95MM) DIA. TOOLS.
NOTE:
LOCTITE IS A REGISTERED TRADEMARK OF THE LOCTITE CORP.
01
ID0141297
98
99
100
SIGHT 9 3
5
7
8
6
4
1
2
01
ID0139856
101
SIGHT REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9.
352-874 352-875 352-882 352-886 352-880 352-881 106-053 105-224 105-832 110-253
QTY
1 1 1 1 1 2 2 2 2
DESCRIPTION
AIMING SIGHT BOTTOM EXTENSION TOP EXTENSION SCOPE COVER PLATE SCOPE SCOPE LEVEL WING BOLT (5/16-NC XŲ") BOLT (1/4-NC X 2-1/2") FLANGE LOCKNUT (1/4-NC) POP RIVET (3/16" X ")
REMARKS
INCL REF NO.'S 1 THRU 9
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0139856
102
PULLEY ASSIST
1
3 2 5 4
01
3
ID0140440
103
PULLEY ASSIST REF PART NO. NUMBER
1. 2. 3. 4. 5.
352-452 352-847 352-850 352-851 170-271 105-503
QTY
1 1 2 1 2
DESCRIPTION
PULLEY ASSIST ASSEMBLY PIPE PULLEY SHAFT (3.63" LG) SPACER SHEAVE (10" OD) ROLL PIN (1/4" X 2")
REMARKS
INCL REF NO.'S 1 THRU 5
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0140440
104
CABLE TENSIONER
6
5
1 2
3
4 7
8
01
ID0139858
105
CABLE TENSIONER REF PART NO. NUMBER
QTY
1. 2. 3. 4. 5. 6. 7. 8.
1 1 1 1 1 1 2 2
352-454 352-846 352-842 352-841 352-840 106-245 352-837 106-125 105-817
DESCRIPTION
CABLE TENSIONER ASSEMBLY CABLE TENSIONER SPACER BOTTOM GRIP TOP GRIP ADJUSTABLE NUT (3/4-NC) TENSIONER SCREW BOLT (5/16-NC X 1-1/4") BOLT (1/2-NF X 1-1/2")
REMARKS
INCL REF NO.'S 1 THRU 8
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0139858
106
PIPE STAND
1
5
2 8 9 4
7
3 6
01
ID0139860
107
PIPE STAND REF PART NO. NUMBER
1. 2. 3. 4. 5. 6. 7. 8. 9.
352-450 352-852 352-853 352-854 352-861 105-403 105-252 105-852 116-401 125-756
QTY
1 2 1 1 2 2 2 2 2
DESCRIPTION
REMARKS
ADJUSTABLE PIPE STAND SHAFT LIFT ARM PIPE STAND TURNBUCKLE (1/2-NC X 6") JAM NUT (5/8-NC) BOLT (1/2-NF X 1-1/2") FLANGE LOCKNUT (1/2-NF) CABLE ROLLER BUSHING
INCL REF NO.'S 1 THRU 9
NOT SHOWN:
FOOTNOTES:
NOTE:
01
ID0139860
108
NOTES:
ID0134963
109
MISCELLANEOUS
ID0135063
110
SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size
Hex nut, or bolt tapped into hex nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
12
16
8
11
20
27
5/16
25
34
15
20
45
60
3/8
40
54
25
34
75
100
7/16
65
90
40
55
125
170
1/2
100
135
60
80
190
260
9/16
150
200
90
125
270
370
5/8
200
270
120
165
370
500
3/4
350
475
210
285
650
880
7/8
560
760
340
460
1250
1425
1
840
1140
500
680
1580
2145
1-1/8
1030
1400
320
840
1950
3645
1-1/4
1460
1980
880
1195
2760
3475
Grade 8: UNC or UNF Thread Size
Hex nut, or bolt tapped into hex nut, or d&t hole
Hex top deformed locknut
Flange nut, locknut, or bolt tapped into flange nut or d&t* hole
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
1/4
14
19
10
14
24
33
5/16
30
40
18
25
50
70
3/8
55
73
35
50
90
125
7/16
85
115
50
70
140
190
1/2
130
175
80
110
220
300
9/16
190
260
110
150
310
420
5/8
260
355
160
245
430
585
3/4
450
610
270
365
750
1015
7/8
730
990
440
600
1210
1640
1
1090
1480
650
880
1320
2465
1-1/8
1550
2100
930
1260
2580
3500
1-1/4
2180
2955
1310
1780
3640
4935
*drilled and tapped
VS02
ID0053384
111
Metric Bolt and Cap Screw Torque Values Size
Class 4.8
Class 8.8 and 9.8
Class 10.9
Class 12.9
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
N•m
ft•lb
M6
4.8
3.5
6
4.5
9
6.5
11
8.5
13
9.5
17
12
15
11.5
19
14.5
M8
12
8.5
15
11
22
16
28
20
32
24
40
30
37
28
47
35
M10
23
17
29
21
43
32
55
40
63
47
80
60
75
55
95
70
M12
40
29
50
37
75
55
95
70
110
80
140
105
130
95
165
120
M14
63
47
80
60
120
88
150
110
175
130
225
165
205
150
260
190
M16
100
73
125
92
190
140
240
175
275
200
350
225
320
240
400
300
M18
135
100
175
125
260
195
330
250
375
275
475
350
440
325
560
410
M20
190
140
240
180
375
275
475
350
530
400
675
500
625
460
800
580
M22
260
190
330
250
510
375
650
475
725
540
925
675
850
625
1075
800
M24
330
250
425
310
650
475
825
600
925
675
1150
850
1075
800
1350
1000
M27
490
360
625
450
950
700
1200
875
1350
1000
1700
1250
1600
1150
2000
1500
M30
675
490
850
625
1600
950
1650
1200
1850
1350
2300
1700
2150
1600
2700
2000
M33
900
675
1150
850
1750
1300
2200
1650
2500
1850
3150
2350
2900
2150
3700
2750
M36
1150
850
1450
1075
2250
1650
2850
2100
3200
2350
4050
3000
3750
2750
4750
3500
Do not use these values if a different torque value or tightening procedure is given for specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners. Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original. Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened. Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart. Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value. LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.
VS02
ID0053384
112
Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)
Bolt Part No.
Cylinder Repair Kit Part No.
Torque (ft•lb)
Torque (N•m)
1/2
106-096
190-165
90-100
120-135
5/8
106-097
190-166 & 190-169
180-200
245-270
3/4
106-098
190-167 & 190-170
290-325
395-440
7/8
106-122
190-172 & 190-174
410-640
550-625
1
106-145
190-175 & 190-189
630-700
855-950
1-1/8
106-146
190-177
770-850
1045-1170
As a general rule: •
1/2-inch bolts are used in cylinders with 1-inch rods
•
5/8-inch bolts are used in cylinders with 1 1/4-inch rods
•
3/4-inch bolts are used in cylinders with 1 1/2-inch rods
•
7/8-inch bolts are used in cylinders with 1 3/4-inch rods
•
1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)
•
1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.
VS02
ID0053384
SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size
Dash Size
SAE (Port Seal O-Ring)
ORS (Face Seal O-Ring)
Thread Size
O-Ring P/N
Thread Size
O-Ring P/N
1/16
1
NA
NA
NA
NA
1/8
2
5/16 - 24
NA
NA
NA
3/16
3
3/8 - 24
NA
NA
NA
1/4
4
7/16 - 20
155-760
9/16 - 18
157-037
5/16
5
1/2 - 20
NA
NA
NA
3/8
6
9/16 - 18
155-705
11/16 - 16
157-038
1/2
8
3/4 -16
155-706
13/16 - 16
157-039
5/8
10
7/8 - 14
155-707
1 - 14
157-040
3/4
12
1-1/16 - 12
155-709
1-3/16 - 12
157-017
7/8
14
1-3/16 - 12
155-747
NA
NA
1
16
1-5/16 - 12
155-748
1-7/16 - 12
155-714
1-1/4
20
1-5/8 - 12
155-702
1-11/16 - 12
NA
1-1/2
24
1-7/8 - 12
157-001
2 -12
NA
2
32
2-1/2 - 12
NA
NA
NA
2-1/2
40
3 - 12
NA
NA
NA
3
48
3-1/2 - 12
NA
NA
NA
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch. NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port. ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface
VS02
ID0053384
113
114
115
Parts Manual Change Request (Please print clearly)
Date: _______________________
Dealer No. (required): _____________________________
Your Name: _____________________________ Phone: _________________
Position: _____________________________
Fax: _________________
E-mail: __________________
Publication Information: Parts Manual No.: _____-_____
Model: __________
Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:
Text
Graphics
Missing Information
Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request. ID0135001
116
117
ID0040564
118
ID0135281