Ditch Witch P40/P80 (Rod Pusher) Parts Manual 050-684

P40/P80 (Rod Pusher)

Parts Manual

Issue 19

050-684

1

P40/P80 (Rod Pusher) ISSUE NO. 19PL-06/21 For Replacement Copy Order P/N 050-684

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: P40/P80 (Rod Pusher)

Copyright 2004, 2011, 2013, 2014, 2016, 2021 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Decal Location - P40/P80 ........................... 8

Frame Components

Back Brace ............................................ 12 Drive Rod Pusher - P40/P80 ...................... 22 Drive Rod Pusher - Trench Box ................. 20 Power Pack Support .............................. 36 Rod Rack ............................................... 38 Storage Box - Early Style ............................ 34 Storage Box - S2A/S5A ............................ 32 T-Bar ...................................................... 14 Tool Box - Early Style................................. 30 Trailer Mount - Early Style .......................... 24 Trailer Mount ............................................ 26 Trench Box ............................................ 16 Trench Box Extension ............................ 18 Trench Box Trailer Mounts ..................... 28

Miscellaneous

Bolt/Nut Torque Chart ............................. 98 Optional Kits .......................................... 104 Related Publications .............................. 104 Replacement O-Ring Chart ................... 103 Warranty Registration ............................ 106

Hydraulics

Cylinder Drive Rod - P40 ......................... 52 Cylinder Drive Rod - P80 - Begins .............. 54 Cylinder Drive Rod - P80 - Ends ................. 56 Drive Hydraulics - Early Style ...................... 46 Drive Hydraulics - P40/P80......................... 48 Drive Hydraulics - Present ......................... 44 Hydraulic Control Valve .......................... 50 Hydraulic Schematic .............................. 42 Solenoid Control .................................... 58

Electrical

Coil Bracket - Early Style............................ 74 Current Transformer................................ 70 Electric Diagram - Present......................... 72 Electrical Strike System ........................... 62 Grid System Hardware - Present ................ 64 Strobe Light ........................................... 68

Boring Components

Pilot Heads - Beacon/Sondes - P80 - Old ....... 82 Pilot Heads - P40 - New Style....................... 80 Pilot Heads - P40 - Old Style ....................... 78 Pilot Heads - P80 - New Style....................... 84 Pulling Tools ........................................... 90 Pulling Tools Accessories ...................... 92 Push Rods - P40 ..................................... 86 Push Rods - P80 ..................................... 88 Rod Grabber - P40/P80 ............................. 94

ID0134924

5

6

7

DECALS

ID0135069

8

DECAL LOCATION P40 - P80

7 11

3

1

6

8 5

8

10 9 4 23.08” 2.00”

8

2.25”

5.50” 9

2 9

9

5.00”

2.78”

3.38”

7

ID0089778

9

DECAL LOCATION P40 - P80 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

275-573 274-012 274-013 270-2414 270-6773 274-079 700-143 275-306 275-310 701-326 701-184 270-6910 275-446 270-8464

QTY

DESCRIPTION

2 2 8 1 1 1 2 1 2 2 1 1 1

DECAL KIT - P40 - P80 TP2 MODEL-ID TP5 MODEL-ID DANGER LINE LOCATIONS PATENT OPERATION INSTRUCTIONS WARNING READ OPERATOR MANUAL ISO DW GRAY LOGO DW GRAY LOGO WARNING CRUSHING WEIGHT ISO WARNING MOVING PARTS ISO WARNING ONE CALL NOTIFICATION ISO P40 MODEL ID P80 MODEL ID

REMARKS

FOOTNOTES

7

ID0089778

10

NOTES:

ID0134963

11

FRAME COMPONENTS

ID0135068

12

13

14

15

16

17

18

19

20

DRIVE ROD PUSHER P40 AND P80

13 2 4 7

16

8

11

6 3 17 15 6 5 1 19 14

10 18 9 20

12

21

05

ID0125652

21

DRIVE ROD PUSHER P40 AND P80 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

116-283 116-443 105-339 183-517 183-502 184-024 354-027 354-223 354-021 354-078 354-130 361-991 354-171 354-172 183-676 115-499 115-483 105-831 105-337 106-012 110-228 106-070 106-216 105-071 105-069 110-013 105-340 110-417 184-187 105-702 181-906 181-910

1 1 1 2 2 1 1 1 2 2 1 1 1 1 2 4 4 5 5 5 1 2 2 2 2 1 1 2 2 2 1 1

DESCRIPTION

REMARKS

WASHER (.531", RUBBER) WASHER (1.25", RUBBER) BOLT (3/4-NC X 2-3/4") PIN PIN LINKAGE PIN STRAP JAW CONNECTOR STRAP JAW JAW LINKAGE HANDLE TRUSS FRAME TRUSS FRAME HITCH PIN CLIP RING (1") CLIP RING (1-1/4") FLG LK BOLT (1/2-NC X 1-1/2") FLG BOLT (5/8-NC X 2") FLG BOLT (5/8-NC X 3") LYNCH PIN (7/16" X 2") SHLD BOLT (1/2" X 3/8", 3/8-NC) BOLT (3/8-NC X 1", SIL BRZ) WASHER (1/2") WASHER (.406") GRIP (1", BLK) FLG LOCKNUT (3/4-NC) SPRING CLIP PIN (.187" X 1") BUSHING SET SCREW (3/8-NC X 3/8", CUP) BUSHING BUSHING

SEE FOOTNOTE 1 SEE FOOTNOTE 2

P80 TRENCH BOX ADPTR KIT P40 TRENCH BOX ADPTR KIT ESS JAW CONVERSION KIT EAR EXTENSION EAR EXTENSION

INCL REF NO.'S 2, 4, 7, 9-10, 13 & 17 SEE FOOTNOTE 3 INCL REF NO.'S 2, 4, 7, 9-10, 13 & 17 SEE FOOTNOTE 3 INCL REF NO.'S 1, 5, 14-15 & 19 SEE FOOTNOTE 2 P40 P80

P40 P80 SEE FOOTNOTE 1 SEE FOOTNOTE 2 P40 P80

P40 P80 P40 P80 P40 P80; ENDS WITH S/N CMWP80_90000223.

SEE FOOTNOTE 4 - BEGINS WITH S/N CMWP80P90000225.

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

P40 P80

NOT SHOWN:

190-468 190-469 190-479 354-133 354-134

FOOTNOTES:

1.

2.

3.

4.

END W/ SN 2H1335 ON P40 AND ENDS W/ SN 2H1308 ON P80.

BEGINS W/ SN 2H1336 ON P40 AND BEGINS W/ SN 2H1309 ON P80. TO UPGRADE UNITS PRIOR TO THESE SERIAL NUMBERS ORDER ESID JAWS CONVERSION KIT AND REFER TO INSTALLATION INSTRUCTIONS 050-210.

REFER TO INSTALLATION INSTRUCTIONS 050-218.

USE WITH 150-3036 CYL., USE LOCTITE 277 OR EQUIVALENT.

NOTE:

05

ID0125652

22

DRIVE ROD PUSHER P40 AND P80

6

2 8

14 11

1 14 12 9 16 5

7 13 15

4

10 3

04

ID0125651

23

DRIVE ROD PUSHER P40 AND P80 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

105-071 105-069 361-991 105-831 106-012 105-702 106-070 106-216 110-013 110-417 115-499 115-483 116-283 116-443 181-906 181-910 183-517 183-502 354-027 354-223 354-018 354-073 354-021 354-078 110-055 110-220 184-187

QTY

2 2 1 5 5 2 2 2 1 2 4 4 1 1 1 1 2 2 1 1 1 1 2 2 2 2 2

DESCRIPTION

REMARKS

WASHER (1/2") WASHER (.406") HANDLE FLG LK BOLT (1/2-NC X 1-1/2") FLG BOLT (5/8-NC X 3") SET SCREW (3/8-NC X 3/8", CUP) SHLD BOLT (1/2" X 3/8", 3/8-NC) BOLT (3/8-NC X 1", SIL BRZ) GRIP (1", BLK) SPRING CLIP PIN (.187" X 1") CLIP RING (1") CLIP RING (1-1/4") WASHER (.531", RUBBER) WASHER (1.25", RUBBER) BUSHING BUSHING PIN PIN STRAP JAW CONNECTOR STRAP PIVOT PIVOT JAW JAW MACH BUSHING (1-1/4" X 14GA) MACH BUSHING (1-1/2" X 14GA) BUSHING

SEE FOOTNOTE 1 SEE FOOTNOTE 2 P40 P80 SEE FOOTNOTE 1 SEE FOOTNOTE 2 P40 P80 SEE FOOTNOTE 1 SEE FOOTNOTE 2 P40 P80 P40 P80 SEE FOOTNOTE 1 SEE FOOTNOTE 2 P40 P80 P40 P80

NOT SHOWN:

190-479

ESS JAW CONVERSION KIT

INCLUDES REF NO.'S 1, 5, 9 & 12. SEE FOOTNOTE 2

FOOTNOTES:

1. ENDS W/ SN 2H1335 ON P40 AND ENDS W/ SN 2H1308 ON P80.

2. BEGINS W/ SN 2H1336 ON P40 AND BEGINS W/ SN 2H1309 ON P80. TO UPGRADE UNITS PRIOR TO THESE SERIAL NUMBERS ORDER ESID JAWS CONVERSION KIT AND REFER TO INSTALLATION INSTRUCTIONS 050-210.

NOTE:

04

ID0125651

24

25

26

27

28

29

30

31

32

STORAGE BOX - S2A, S5A 21 15

25

24

28 26 27

23

5

10

19

12

13 2

11 8 19

6

7 22 8 5

20

17

6

18 14

9 1 2

3 16 4 4

09

ID0051826

33

STORAGE BOX - S2A, S5A REF PART NO. NUMBER

QTY

190-425 190-426 050-192 1. 105-069 1 2. 105-825 AR 3. 105-826 2 4. 105-845 AR 5. 106-070 2 6. 110-219 AR 115-968 AR 7. 110-366 AR 8. 110-431 AR 9. 115-349 1 10. 115-399 AR 11. 215-478 AR 12. 215-488 AR 13. 215-496 AR 14. 326-983 1 326-987 1 15. 326-985 1 326-982 1 16. 326-188 1 17. 360-124 1 18. 110-449 6 19. 105-814 3 20. 303-330 1 21. 300-5317 1 22. 110-223 1 23. 110-222 1 24. 110-224 1 25. 105-823 1 26. 105-003 1 27. 105-818 1 28. 105-085 1

DESCRIPTION

REMARKS

STORAGE BOX KIT STORAGE BOX CONVERSION KIT INSTALLATION DIAGRAM WASHER (.406") FLG LK BOLT (3/8-NC X 3/4") FLG LK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) SHLD BLT (1/2" X 3/8", 3/8-NC) HOLE PLUG (3/8") BUTTON PLUG (3/8"-3) VELCRO STRIP (1", SOLD PER 1") VELCRO STRIP (1", SOLD PER 1") GROMMET (1/2") BULK STRIP (3/4", SOLD PER 1") BUTT CONNECTOR (14-16GA) FLEX GUARD (3/8", SOLD PER 1") 1- WIRE (14 GA, BRN) SOLD PER FT STORAGE BOX BODY STORAGE BOX BODY STORAGE BOX TOP ASS'Y (S2A) STORAGE BOX TOP "NS" REAR BRACKET S2 S4 T6 T12BW TAG BRACKET POP RIVET (3/16" X .690") FLG LOCKNUT (3/8-NC) HASP HASP LATCH BRACKET HOOD LATCH ANCHOR BRACKET FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BOLT (1/4-NC X 1-1/2") LOCKNUT (1/4-NC)

S2A S5A S5A, SEE FOOTNOTE 1 (8) S2A / (7) S5A S2A (10) S2A / (7) S5A OBSOLETE (2) S2A / (5) S5A (2) S2A / (5) S5A S2A USE 12" S2A, USE 12" S2A, SEE FOOTNOTE 1 S2A, USE 75" (4) S2A / (2) S5A USE 24", SEE FOOTNOTE 1 S5A, SEE FOOTNOTE 1 S2A S2A S2A S5A S5A, REAR STORAGE BRACE, SEE FOOTNOTE 1 S2A, SEE FOOTNOTE 1

NOT SHOWN:

274-012 1 TP 2 MODEL-ID 274-013 1 TPAC 5 MODEL-ID DECAL 275-306 1 DITCH WITCH EMBLEM 275-089 1 STEERING WHEEL PLAQUE FOOTNOTES:

1. PARTS NOT INCLUDED WITH KIT AND SHOULD BE ORDERED SEPARATELY.

NOTE:

09

ID0051826

34

35

36

37

38

39

40

NOTES:

ID0134963

41

HYDRAULICS

ID0135071

42

43

44

DRIVE HYDRAULICS

P40 & P80 WITH SOLENOID CONTROL VALVE

3

SOL A 12 10 11

SOL B 2

14 6

5

7

9

PORT A

PORT B

13

17

6 9

7 RETURN

PRESSURE

5

25

8 5

8

18

FOOTNOTE (3)

25 20

15 16 24 23

5 18

16

19

15 24 23

20

4

FOOTNOTE (3) 21 26 26 22 1

02

ID0125634

45

DRIVE HYDRAULICS

P40 & P80 WITH SOLENOID CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

100-714 105-053 4 105-156 4 105-261 4 115-686 AR 154-233 4 155-778 155-706 154-234 2 155-778 155-709 154-235 2 155-778 155-706 154-662 2 154-663 2 155-935 1 155-936 1 158-583 1 217-737 500-690 159-004 1 159-007 1 159-029 2 159-030 2 159-059 1 105-820 4 105-832 4 362-746 2 363-019 1 151-024 1 151-025 1 150-3036 1 154-005 2 155-706 155-706 2 501-325 2 105-003 2

DESCRIPTION

REMARKS

SOLENOID CONTROL VALVE KIT NUT BOLT (3/8-NC X 1-1/2") BOLT (1/4-NC X 1-1/2", GD 8) GROMMET EDGING CONNECTOR (08 O/08 S) O-RING (014 D70, VITON) O-RING (908 D90) CONNECTOR (08 O/12 S) O-RING (014 D70, VITON) O-RING (912 D90) CONNECTOR (08 0/08,90) O-RING (014 D70, VITON) O-RING (908 D90) HOSE (98", 3000 PSI) HOSE (170", 3000 PSI) DUST CAP DUST PLUG SOLENOID CONTROL VALVE SOLENOID REPAIR KIT SEAL KIT QUICK BODY QUICK ADAPTER QUICK BODY QUICK ADAPTER SUBPLATE FLANGE LOCK BOLT (1/4-NC X 3/4") FLANGE LOCKNUT (1/4-NC) RECEPTACLE BRACKET BRACKET CYLINDER (5.0" X 2.25" X 9.0") CYLINDER (7.0" X 2.75" X 9.0") P80 CYLINDER ASSEMBLY CONNECTOR (08 S) O-RING (908 D90) O-RING (908 D90) FLANGE LOCK BOLT (5/16-NC X 5/8") FLANGE LOCKNUT (5/16-NC)

INCL. REF. NO.'S 1 THRU 26, SEE FOOTNOTE 1

ADAPTER CONNECTOR (13/16-ORS M X 13/16-ORS M,STR) ORS O-RING (-014)

SEE FOOTNOTE 2

USE 16"

SEE FOOTNOTE 2 SEE FOOTNOTE 2

2 PER UNIT

5" - P40 SEE FOOTNOTE 4; ENDS WITH S/N CMWP80_90000223.

SEE FOOTNOTE 4; BEGINS WITH S/N CMWP80P90000225

NOT SHOWN:

154-274 155-778

2

FOOTNOTES:

1.

REFER TO INSTALLATION DIAGRAM 050-190.

2.

TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF. NO. 8 OR 9) AND CONNECTOR (08 O/08 S) LISTED UNDER NOT SHOWN.

3.

4.

SEE PAGE ENTITLED "ELECTRICAL DIAGRAM, P40/P80, PRESENT PRODUCTION".

5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

02

ID0125634

46

DRIVE HYDRAULICS P40 / P80 EARLY STYLE

19 18

3 SOL A

18 17 SOL B

12 10 14 2

6

11

9 7 5 PORT A

PORT B

13 6

5 9

17

PRESS.

RETURN

7

8 4

5

8 21

15 5

FOOTNOTE 1

24

16

26

23

15 24

16

1 8

25 26

23

15 22

02

16

ID0139814

47

DRIVE HYDRAULICS P40 / P80 EARLY STYLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

100-714 105-053 4 105-156 4 105-261 4 115-686 AR 154-233 4 154-234 2 154-235 2 154-662 2 154-663 2 155-935 1 155-936 1 158-583 1 158-583 1 159-004 1 159-007 1 159-029 2 159-030 2 159-059 1 215-691 4 215-732 1 215-079 215-733 1 215-737 363-019 1 151-024 1 151-025 1 150-3036 1 154-005 2 155-706 2 155-226 2 217-528 2

NOT SHOWN:

154-274

2

DESCRIPTION

SOLENOID CONTROL VALVE NUT (3/8-NC) BOLT (1/4-NC X 1-1/2") BOLT (1/4-NC X 1-1/2", ALN HD) GROMMET EDGING CONNECTOR (08S-08O) CONNECTOR (12S-08O) CONNECTOR (08o-08s 90) HOSE (08O-98"-3000) HOSE (08O-170"-3000) DUST CAP DUST PLUG SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE QUICK BODY (1-1/16 SAE, JIC) QUICK ADAPTER (1-1/16 SAE,JIC) QUICK BODY (1/2 X 3/4-SAE) QUICK ADAPTER (1/2 X 3/4-SAE) SUBPLATE CORD GRIP CONNECTOR PENDENT CABLE TOGGLE SWITCH POWER CABLE ALLIGATOR CLIPS (PAIR) VALVE BRACHET DRIVE ROD CYLINDER (5") DRIVE ROD CYLINDER (7") P80 CYLINDER ASSEMBLY CONNECTOR (08S-08J) O-RING (908 D90) CONNECTOR (08S-08O, 04NF) PRESSURE GUAGE (3000 PSI)

REMARKS

INCL REF NO.'S 1 THRU 22. SEE FOOTNOTE 3

USE 16"

SEE FOOTNOTE 2 SEE FOOTNOTE 2

WITHOUT MANUAL OVERRIDE WITH MANUAL OVERRIDE

P40 P80 - ENDS WITH S/N CMWP80_90000223.

SEE FOOTNOTE 4; BEGINS WITH S/N CMWP80P90000225.

SEE FOOTNOTE 1 SEE FOOTNOTE 1

CONNECTOR (08O-08O)

FOOTNOTES:

1. THESE PARTS PROVIDE FOR PRESSURE GUAGE OPTION. SEE FOOTNOTE 3.

2. TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF. NO.'S 8 OR 9) AND 154-274 CONNECTOR. 3. REFER TO INSTALLATION DIAGRAM 050-190.

4. 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

REFER TO O-RING CHART IN THE MISCELLANIEOUS SECTION FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS

02

ID0139814

48

DRIVE HYDRAULICS P40 / P80

12 11

5

10 13 4 8

6 9 6

7

16 14

3

1

15

2

14 18 19 18

17

02

ID0125780

49

DRIVE HYDRAULICS P40 / P80 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

100-702 501-153 4 105-181 4 115-686 AR 154-233 2 154-234 2 154-235 2 154-236 2 154-662 2 154-663 2 155-621 1 155-935 1 155-936 1 159-004 1 159-007 1 159-029 2 159-030 2 363-019 1 151-024 1 151-025 1 150-3036 1 154-005 2 155-706 2

DESCRIPTION

REMARKS

CONTROL VALVE KIT FLG LOCK BOLT (3/8-NC X 5/8") BOLT (3/8-NC X 1/2") BULK EDGE (5/32", SOLD PER 1") CONNECTOR (08S-08O) CONNECTOR (12S-08O) CONNECTOR (08O-08S 90) CONNECTOR (12S-08O 90) HOSE (08O-98"-3000) HOSE (08O-170"-3000) HYDRAULIC CONTROL VALVE DUST CAP DUST PLUG QUICK BODY (1-1/16 SAE, JIC) QUICK ADAPTER (1-1/16 SAE, JIC) QUICK BODY (1/2 X 3/4-SAE) QUICK ADAPTER (1/2 X 3/4-SAE) VALVE BRACKET CYLINDER (5.0" X 2.250" X 9.000") CYLINDER (7.0" X 2.750" X 9.000") P80 CYLINDER ASSEMBLY CONNECTOR (08S-08J) O-RING (908 D90)

INCL REF NO.'S 1 THRU 16. SEE FOOTNOTE 1

CONNECTOR (08O-08O)

SEE FOOTNOTE 2

USE 16"

SEE FOOTNOTE 2 SEE FOOTNOTE 2

P40 P80-ENDS WITH S/N CMWP80_90000223.

SEE FOOTNOTE 3; BEGINS WITH S/N CMWP80P90000225.

NOT SHOWN:

154-274

2

FOOTNOTES:

1 - REFER TO INSTALLATION DIAGRAM 050-144.

2 - TO PROVIDE GREATER HOSE LENGTH, ORDER SETS OF HOSE (REF NO.'S 7 OR 8) AND 154-274 CONNECTOR. 3 - 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D. NOTE:

REFER TO O-RING CHART IN THE MISCELLANEOUS SECTION FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS.

02

ID0125780

50

HYDRAULIC CONTROL VALVE SINGLE SPOOL

10

11 12

5 6 18

9

1 8 19 10 2

7

17 22 14

16 4 3

13

02

15

ID0127379

51

HYDRAULIC CONTROL VALVE SINGLE SPOOL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-621 500-186 500-185 105-079 105-226 105-512 115-178 500-054 500-055 500-056 500-057 500-058 500-059 500-060 500-061 501-179 500-065 500-066 500-182 500-184 500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE 1 RELIEF BALL 1 O-RING (110, D70) 1 LOCK WASHER (1/4) 1 WASHER (5/16) 1 COTTER PIN (3/32 X 3/4") 1 PLUG (06N, SQ FM HD) 1 LEVER BRACKET 2 LOCK WASHER (1/4") 2 BOLT (1/4-NC X 5/8", SLOT HD) 2 CUP SEAL 1 CONTROL VALVE LEVER 1 LEVER PIN 4 BOLT 1 DETENT BONNET 1 SCREW (1/4 X 1/2) 1 COMPRESSION SPRING 1 SPOOL COLLER 1 COMPRESSION SPRING 1 RELIEF SEAT NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER TO INSTALLATION DIAGRAM 050-088.

2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

52

53

54

DRIVE ROD CYLINDER

P80 BEGINS WITH S/N CMWP80P90000225

14 10

8 3 15 17

12

11

16 7 9 8 7 5

13

4

6 1

2

18 17 15

11

16 12 8

10

3 14

04

ID0242510

55

DRIVE ROD CYLINDER

P80 BEGINS WITH S/N CMWP80P90000225 REF PART NO. NUMBER

QTY

150-3036 150-413 150-3037 150-3039 149-305 149-306 106-096 125-766 157-013 157-529 157-531 157-530 125-767 157-015 157-014 155-764 150-3040 106-125 105-437

1 1 2 1 1 8 2 3 1 2 2 2 1 2 2 2 8 5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

DESCRIPTION

P80 CYLINDER ASSEMBLY ROD ASSEMBLY BARREL ASSEMBLY CYLINDER HEAD PISTON RETAINER RING FLG BOLT (1/2-NC X 1-3/4",GD8) WEAR RING O-RING (438 D90) BACKUP RING (438 D90) U-SEAL SEAL WIPER SEAL (2.750") WEAR RING O-RING (232 D70) BACKUP RING (439 D90) O-RING (240 D70) 3-PIECE HEAD RETAINER BOLT (5/16-NC X 1 1/4", SOC) BOLT (5/8-NC X 2-1/2" GR. 5)

REMARKS

INCLUDES REF #'S 1 THRU 18

USE LOCTITE 277 OR EQUIVALENT. USE LOCTITE 277 OR EQUIVALENT.

NOT SHOWN:

259-136 259-137

PISTON RING COMPRESSOR PISTON RING GUIDE

FOOTNOTES:

1. REPLACEMENT FOR 151-025. 5X 106-012 (5/8-NC X 3") MOUNTING BOLTS REQ'D.

NOTE:

04

ID0242510

56

DRIVE ROD CYLINDER

P80 ENDS WITH S/N CMWP80_90000223

8

4

1 7 8

6 2

5

3

4

02

8

ID0125779

57

DRIVE ROD CYLINDER

P80 ENDS WITH S/N CMWP80_90000223 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-025 115-534 106-096 150-281 150-413 150-788 150-972 150-973 149-305 150-974 149-306 190-164

1 8 1 1 2 2 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (7.0" X 2.750" X 9.000") INTERNAL SNAP RING FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER BARREL CYLINDER ROD CYLINDER HEAD LOCK RING PISTON PISTON RETAINER RING RETAINER RING SEAL REPAIR KIT

SEE FOOTNOTES 2 & 3.

SEE FOOTNOTE 1

NOT SHOWN:

259-136 259-137 259-135

PISTON RING COMPRESSOR PISTON RING GUIDE HEAD SPANNER

FOOTNOTES:

1 - REFER TO INSTALLATION DIAGRAM 050-115.

2 - INCLUDES REFERENCE NUMBERS 1 THRU 8.

3 - SUPERSEDED BY 150-3036; BEGINS WITH S/N CMWP80P90000225.

NOTE:

02

ID0125779

58

59

60

NOTES:

ID0134963

61

ELECTRICAL

ID0135070

62

ELECTRICAL STRIKE SYSTEM 6 23 VOLT

AMP

16

15

4 24

22

21

5

10 P AM

11 12

20

26

17 25

VO LT

28 13

27

19 18

29

9

3 7

2 14

1 01

8

ID0403213

63

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

362-718 211-083 309-758 215-799 211-042 220-1222 214-554 105-297 105-832 302-2686 215-2210 211-078 221-125 115-349 215-2211 215-2214 106-048 107-269 106-277 106-429 215-2208 105-630 108-184 106-819 221-149 215-2215 215-2216 106-049 215-2513

QTY

1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 4 4 1 1 4 4 8 1 1 1 1 1

DESCRIPTION

COIL COVER FRONT CURRENT TRANSFORMER COVER VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE CURRENT COIL CABLE BOLT (1/4-NC X 3-1/4") FLG LOCKNUT (1/4-NC) ESID MOUNT BOX CAP, RK-CC CONNECTOR CAP (TURCK RS-CC) MOUNTING BRACKET GROMMET (1/2") CABLE, WK 4.5T-.5RS4.5T/S1549 CABLE, WKAW 4.5T-0.5-WASW 4.5T/CS10259 LOCKNUT (#10-24) SCREW (#4-40 X 3/4", PAN) NUT, ( #4-40 BRASS) LOCK WASHER (M5) PANEL NUTSERT(M6X1.0).70-4.20THK SCREW (M6-1.00 X 30MM, BUT SOC) SCREW (#8-32 X 9/16") MOUNT PAD RECEPTACLE, FK FS 4.5/M12 RECEPTACLE, FKW FSW 4.5/M12 BOLT (#10-24 X 3/4", PLPS) P80 E.S.I.D. STRIKE BOX HARNESS

REMARKS

INCLUDES REF NO. 24, 106-819 SCREW

NOT SHOWN:

221-108

1 LOW PROFILE BASE, PANAVISE

FOOTNOTES:

NOTE:

01

ID0403213

64

GRID SYSTEM HARDWARE ELECTRICAL STRIKE INDICATOR

1 15 9 5

8

2 11 9

7 6 3 10 12

4

2 10

9

TO TRAILER

15

1

TO MAT

10 5 10 TO GROUND ON STROBE

02

TO TRL

10 FROM GROUND

5

TO GRID

ID0140488

65

GRID SYSTEM HARDWARE ELECTRICAL STRIKE INDICATOR

2

15

1

5

14

14 17

13

SEE FOOTNOTE 2

5 16

24 22

SEE FOOTNOTE 1

21 24 23 18

19 20

17 20

02

19

ID0140488

66

GRID SYSTEM HARDWARE ELECTRICAL STRIKE INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

350-3587 106-217 21 106-455 21 215-2509 1 215-769 1 215-771 11 350-3584 1 306-602 217-296 211-042 1 215-777 1 215-790 1 215-791 2 183-658 4 215-799 1 354-216 2 215-827 2 106-221 21 215-770 1 215-899 1 215-894 2 106-220 3 106-216 3 105-069 2 354-223 1 116-443 1 184-187 2

DESCRIPTION

ELC STRK SYS ADAPT KIT P40/P80 BOLT (1/4-NC X 1", SIL BRZ) NUT (1/4-NC, SIL BRZ) P80 STRIKE STROBE/ALARM HARNESS GROUND CLAMP GROUNDING RECEPTACLE STROBE LIGHT ASSEMBLY ALARM STROBE LIGHT AMBER, MED PROFILE VOLTAGE LIMITER GRID (20') GROUND CABLE (20') GROUND CABLE (50') MAT STAKE (15") VOLTAGE STAKE (23.5") GRID (3') GROUND CABLE (6', M TO EYE) LOCK WASHER (1/4", SIL BRZ) GROUND PLUG CABLE (6GA X 4' M-EYE) CABLE (6GA X 8.5" W/.375 EYE) WASHER (3/8", SIL BRZ) BOLT (3/8-NC X 1", SIL BRZ WASHER (3/8") JAW CONNECTOR STRAP RUBBER WASHER BUSHING

REMARKS

INCLUDES REF NO.'S 1-5 AND 7-24

W/T-HANDLE CLAMP SEE FOOTNOTE 3

P80 STRIKE STROBE/ALARM HARNESS

NOT SHOWN:

215-2511 1

P80 STRIKE POWER HARNESS

FOOTNOTES:

1. REMOVE 354-027 AND REPLACE WITH REF #22 (354-223) THEN ADD REF NO.'S 17-24.

2. ATTACH CABLES, REF NO. 14, TO GRID 354-216, THEN INSTALL IN PIT BOX. 3. REMOVE PAINT IN AREAS WHERE CABLE ENDS CONTACT METAL. NOTE:

02

ID0140488

67

68

STROBE LIGHT

3

P40/80

5 10

11

9

17

6

9 2 1

16 15

13

12 8

14

4

06

7

ID0125782

69

STROBE LIGHT P40/80

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

350-3584 215-2509 302-0687 302-0700 354-193 306-602 215-2726 106-015 105-832 105-836 106-048 105-185 215-771 105-189 106-040 105-215 105-820 118-211

QTY

DESCRIPTION

STROBE LIGHT ASS'Y 1 P80 STRIKE STROBE/ALARM HARNESS 1 LIGHT BASE ASS'Y 1 LIGHT COVER 1 BASE COVER 1 ALARM 1 STROBE LIGHT, AMBER (LED) 4 NUTSERT (1/4-NC) 2 FLG LOCKNUT (1/4-NC) 5 FLG LK BOLT (1/4-NC X 1/2") 3 LOCKNUT (#10-24) 3 BOLT (#10-24 X 1/2", RD SLT) 1 GROUND RECEPTACLE (.3125" FM) 4 SCREW (#6-32 X 1/2") 4 EXT STAR WASHER (#6) 4 NUT (#6-32) 1 FLG LK BOLT (1/4-NC X 3/4") 1 GROMMET (1/4")

REMARKS

INCLUDES REF NO.'S 2-17

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. WHEN INSTALLING THE ALARM THE RED WIRE IS ATTACHED TO PIN #3, BROWN WIRE, ON HARNESS 215-2509 CONNECTOR. BLACK WIRE GOES TO PIN #4 ON CONNECTOR. 2. WHEN INSTALLING THE STROB THE RED WIRE IS ATTACHED TO PIN #1, WHT/PUR, WIRE ON HARNESS 215-2509 CONNECTOR. BLACK WIRE GOES TO PIN #2 ON CONNECTOR.

NOTE:

06

ID0125782

70

CURRENT TRANSFORMER

1

12 5

4

7 8 10

2 3

6 11

03

9

ID0153991

71

CURRENT TRANSFORMER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

350-3585 354-172 105-826 362-790 309-758 105-832 362-718 214-554 211-083 105-297 115-349 105-845 105-831

QTY

DESCRIPTION

TANSFORMER/BRACKET ASSY (P80) 1 TRUSS FRAME -P80 4 FLG LK BOLT (3/8-NC X 1") 1 COIL MOUNT BRACKET 1 COVER 4 FLG LOCKNUT (1/4-NC) 1 COIL COVER FRONT 1 CURRENT COIL CABLE 1 CURRENT TRANSFORMER 4 BOLT (1/4-NC X 3-1/4") 1 GROMMET (1/2") 4 FLG LOCKNUT (3/8-NC) 5 FLG LK BOLT (1/2-NC X 1-1/2")

REMARKS

INCLUDES REF NO.'S 2-11

SEE FOOTNOTE 1 & 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BRACKET IS USED FOR BOTH P40 AND P80. DIFFERANT MOUNTING HOLES ARE USED FOR EACH ASSEMBLY. 2. REMOVE 2 OF THE 105-831 BOLTS FROM THE CYLINDER/TRUSS FRAME JOINT AND MOUNT THE COIL MOUNT BRACKET USING THESE TWO BOLTS.

NOTE:

03

ID0153991

72

73

74

75

76

NOTES:

ID0134963

77

ACCESSORIES

78

79

80

81

82

83

84

P80 PILOT HEADS

1

8 2

3

7 7 7 4 5 6

04

ID0134699

85

P80 PILOT HEADS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

400-901 AR 105-548 AR 102-152 1 400-897 1 400-898 1 400-899 1 105-510 1 400-902 1

DESCRIPTION

REMARKS

P80 86B BEACON HOUSING ASSY ROLL PIN (1/2" X 2-1/4" LG) BEACON, 86B 86 STANDARD PILOT HEAD 86 AGGRESSIVE PILOT HEAD 86 LESS AGGRESSIVE PILOT HEAD ROLL PIN (1/4" X 1-1/2") SLEEVE ASSEMBLY

SEE FOOTNOTE 1

EPOXY

SEE FOOTNOTE 1

INCL REF NO. 7 INCL REF NO. 7 INCL REF NO. 7

USE WITH 88B ONLY

NOT SHOWN:

250-023 AR

FOOTNOTES:

1. USE EPOXY (250-023 OR EQUIVALENT) TO SEAL WINDOWS. (250-025 CAULKING GUN ADAPTER REQUIRED).

NOTE:

04

ID0134699

86

87

88

PUSH RODS P80

5 8

9

6

10 7

1 2 4 3

05

ID0088522

89

PUSH RODS P80

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

110-142 AR 356-207 AR 110-422 AR 356-206 AR 259-131 AR 354-146 AR 354-231 AR 7. 354-149 AR 354-232 AR 8. 354-150 AR 354-147 AR 354-148 AR 9. 354-033 AR 354-157 AR 10. 157-550 AR

DESCRIPTION

REMARKS

PLASTIC CAP (1-3/4") THD PROTECTION CAP (1.41" BOX) PLASTIC CAP (1-3/8" X 2-13/32") THD PROTECTION CAP (1.41" PIN) TORPEDO LEVEL 24" PUSH ROD 24" PUSH ROD 48" PUSH ROD 48" PUSH ROD PUSH ROD ADAPTER PUSH ROD ADAPTER PUSH ROD ADAPTER PUSH ROD PILOT PUSH ROD PILOT U-SEAL (1.75" ID)

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

API #V-0.040 MALE THREAD (P80) CAN BE IDENTIFIED BY LENGTH, SHOULDER TO END OF PIN = 1.375".

API #V-0.055 MALE THREAD (P80) CAN BE IDENTIFIED BY LENGTH, SHOULDER TO END OF PIN = 2.00".

API #V-0.040 FEMALE THREADS (P80) CAN BE IDENTIFIED BY THE I.D. AT THE FACE, I.D. = 1.532 DIA. API #V-0.055 FEMALE THREADS (P80) CAN BE IDENTIFIED BY THE I.D. AT THE FACE, I.D. = 1.427".

NOTE:

05

ID0088522

90

91

92

93

94

95

96

NOTES:

ID0134963

97

MISCELLANEOUS

ID0135063

98

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

99

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

100

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

101

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

102

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

103

104

P40/P80 Related Publications Component

Ass’y

P/N

Model: P40/P80 ............. Parts Manual ......................................................... ............ 050-684 P40/P80 .............. Operators Manual .................................................. ............ 054-451 P40/P80 .............. Supplementary Maint. Guide .................................. ............ 050-633 P40/P80 .............. Power Pac Parts Manual ........................................ ............ 050-582 P40/P80 .............. Power Pac Operator’s Manual ............................... ............ 054-416

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0134857

105

ID0040564

106

ID0135281