Ditch Witch MV800 Parts Manual 053-2749 - PDF DOWNLOAD

MV800 Briggs & Stratton® Vanguard

Parts Manual

Issue 12

053-2749

1

MV800 ISSUE NO. 12PL-11/22 For Replacement Copy Order P/N 053-2749

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: MV800

Copyright 2014, 2015, 2016, 2017, 2018, 2019, 2021, 2022 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS ________________________ Decals

Electrical

Decal Location ............................................ 8

Power Unit, 12 VDC ................................. 68 Diagram – 6-pint Tongue Harness ................ 102 Diagram – 7-way RV Tongue Harness ........... 100 Diagram – Battery Cable (Black) ................... 74 Diagram – Battery Cable (Red) ................... 104 Diagram – Battery Cable............................. 110 Diagram – Ground Strap 13.5” ....................... 76 Diagram – Ground Strap 8” ........................... 86 Diagram – LVC Trailer Harness ..................... 92 Diagram – Machine Harness ................... 78, 82 Diagram – MR90 & MV800 ........................... 96 Diagram – Pendant Jumper ........................ 108 Diagram – Positive Cable 4 GA x 14” (Red) ... 106 Diagram – Positive Cable 4GA x 76” (Red) ...... 98 Diagram .................................................... 88 Schematic – with Kohler Start ....................... 70

Power Pack Blower ...................................................... 28 Engine, Fuel & Guards – with Water ............ 14 Gauge Panel ............................................ 22 Grommets ................................................ 26 Power Unit ............................................... 18 Pressure Washer ..................................... 20 Suction Components – No Water ............... 16 Unloader Valve Kit .................................... 24

Trailer Trailer – with Axles & Tires ............................ 36 Trailer Accessories ............................. 32, 34

Tank Components Door ......................................................... 40 Manual Latch ........................................... 46 Tank ......................................................... 42 Water Tank (100 Gal.) ............................. 44

Filter Components Side Mount Filter ...................................... 50

Fluid Components Water Plumbing ....................................... 54

Hydraulics Cylinder Hydraulics ............................. 62, 64 Door Lift Hydraulics .................................. 60 Schematic ................................................. 58

Accessories Accessories ........................................... 122 Adjustable Couplers .............................. 118 GPS Kit – CLM3000 ................................. 120 Hose Reel & Mount ............................... 126 Hydraulic Cylinder – 2.5” x 1.25” x 5” .......... 124 Reverse Flow ......................................... 114 Vac. Hose Adapters ............................... 116

Miscellaneous Bolt/Nut Torque Chart ............................ 130 Filters ..................................................... 136 Optional Kits .......................................... 136 Related Publications ............................. 136 Replacement O-Ring Chart ................... 135 Warranty Registration ............................ 138

ID0352492

6

7

DECALS

8

DECAL LOCATION MV800 14

10

4

11

12 2 7 19

9

17

7

1

3 7

1

17

16 6 13

15 5

17

8

18

ID0348637

9

DECAL LOCATION MV800 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

MV800 SERVICE DECAL KIT 270-6182 270-2805 REVERSE FLOW DECAL KIT 270-6047 FILTER DECAL KIT 270-6084 T14MV TRAILER SERVICE DECAL KIT 270-6170 2 MV800 MODEL ID 270-7875 1 CALIFORNIA COMPLIANCE EXEMPT ENGINE 270-5858 1 LOGOTYPE 270-5658 1 LOGOTYPE 270-2730 1 REVERSE FLOW VALVE 270-6033 1 TANK CONTROL VALVE 274-442 6 LIFT LOCATION 270-6214 1 FUSE BLOCK 700-143 1 WARNING READ OPERATOR MANUAL ISO 270-4953 1 CAUTION SILICA DUST ISO 270-7023 1 NOTICE CLEAN DAILY ISO 270-5646 1 REVERSE FLOW PRESSURE 2 WARNING MOVING PARTS ISO 701-184 270-2734 2 WARNING CONTENTS UNDER PRESSURE ISO 270-6964 1 NOTICE ELECTRICAL SYSTEM ISO 700-006 1 WARNING CYLINDER LOCK ISO 274-352 AR HI VIS STRIPE 1 BATTERY 270-5127 270-6960 1 LOGO/LOGOTYPE

REMARKS

INCLUDES REF NO.’S 34 THRU 38 INCLUDES REF NO.’S 37,40,41 INCLUDES REF NO.’S 17,19,40,43 SEE FOOTNOTE 4

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

232” FOR TRAILER, 158” FOR TANK. 374” TOTAL.

FOOTNOTES: 1. NOT PART OF KIT. 2. PART OF KIT # 601-132.

3. LOCATE DECAL WITHIN 3 INCHES OF TRAILER CERTIFICATION TAG. 4. LOCATE DECAL ON ENGINE ADJACENT TO EMISSIONS LABEL

17

ID0348637

10

DECAL LOCATION MV800

30

31

42 47 40 45 41

32 28

7 27

34 35 46 26

38

36

7 29

23 24

37 33

22 21

20 37 25 44

39

17

17

ID0348637

11

DECAL LOCATION MV800 REF PART NO. NUMBER

QTY

DESCRIPTION

20 270-6862 21 270-7435 22 270-5941 23 270-6171 24 270-5648 25 273-209 26 270-7086 27 701-355 28 270-6970 29 270-5647 30 270-6910 31 700-009 32 270-5645 33 270-7792 34 270-6160 35 270-2735 36 270-2803 37 270-6996 38 270-7894 39 270-6036 40 700-143 41 270-5630 42 270-7990 43 270-2251 44 270-7022 45 270-6904 46 270-8213 47 270-5131

2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WHITE HI VIS CRESCENT WARNING FIRE OR EXPLOSION ISO DANGER CONFINED SPACE ISO LOGO HYDRAULIC PRESSURE/RETURN OPEN/CLOSE FX25 SERVICE / LUBE CHART ISO CAUTION HOT PARTS ISO NOTICE NOT FOR STORAGE ISO WATER/RETURN/PRESSURE WARNING ONE CALL NOTIFICATION ISO CAUTION WEAR HEARING PROTECTION ISO VACUUM OPERATOR MANUAL REPLACEMENT ISO CONTROL PANEL REVERSE FLOW OPERATING INSTRUCTIONS WARNING CHECK RELIEF VALVE ISO NOTICE BLOWER OIL LEVEL ISO RESERVOIR (THF) ISO WARNING PRESSURIZED FLUID OR AIR ISO WARNING READ MANUAL ISO OPERATOR INSTRUCTIONS UNLEADED GASOLINE ONLY ISO T12SE TIRE PRESSURE LABEL NOTICE DO NOT PULL VACUUM ISO CAUTION FLYING OBJECTS ISO 811 LOGO BATTERY DISCONNECT

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 1

FOOTNOTES: 1. NOT PART OF KIT. 2. PART OF KIT # 601-132.

3. LOCATE DECAL WITHIN 3 INCHES OF TRAILER CERTIFICATION TAG. 4. LOCATE DECAL ON ENGINE ADJACENT TO EMISSIONS LABEL

17

ID0348637

12

NOTES:

ID0134963

13

POWER PACK

14

ENGINE, FUEL & GUARDS WITH WATER

41 TO ENGINE MOUNT BOLT

16 17 2

2 2

7

1

16

16

15

20 15

2

11

5

35 36 37

10 6

16

9

8

13 2 12

16 16

14

3 4

31 33

27

32

26 25 24 23 18 22 21 16

22

30 28 29 19

15 34

16

40

2

39

38

07

ID0343238

15

ENGINE, FUEL & GUARDS WITH WATER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

QTY

DESCRIPTION

195-1569 1 BRIGGS AND STRATTON ENGINE (31 HP) 106-386 10 FLG LOCKNUT (M8-1.25) 105-095 4 WASHER (1/4") 106-570 4 SCREW (M8-1.25 X 60MM) 301-1619 1 BLOWER BELT GUARD 301-1625 1 PUMP BELT GUARD 301-1637 1 COVER 170-1085 1 SHEAVE TL 2/3V 6.50 170-1086 1 TAPER-LOCK BUSHING 1610 1-7/16 165-963 1 KEY (3/8"-1-1/8") 170-1044 1 BELT ( 2/3V-SECTION, 54" ) 170-1028 1 SHEAVE (QD2A3.2/B3.6) 170-1029 1 HUB (QD SH1.7/16) ASSEMBLY 170-1221 1 BELT (AX SECTION, 46", MATCHED SET) 107-135 12 CLIP NUT (M8-1.25) 106-162 16 FLG SCREW (M8-1.25 X 20MM, GD8) 215-1626 1 BATTERY GROUND STRAP 301-1853 1 FUEL TANK 362-1479 1 FUEL CAP (RATCHET 2.25") 195-1641 1 MUFFLER 194-505 1 FUEL PICKUP 110-563 4 SPRING CLAMP (3/8") 118-096 13 BULK FUEL TUBING (1/4",PER FT) 116-325 1 GROMMET (.362") 156-265 1 S/O COUPLER (04H-04H90) 105-1517 66 BULK HOSE (1/4") LOW PERM 110-249 2 WORM CLAMP (1/4" TO 5/8") 362-1530 1 SLOSH VALVE 105-1557 1 GROMMET 105-1516 80 BULK HOSE (3/16") LOW PERM 250-063 1 MANUAL COMPARTMENT 106-161 4 FLG SCREW (M6-1.00 X 20MM) 106-385 4 FLG LOCKNUT (M6-1.00) 301-4739 1 MV800 BASE 301-6794 1 BELT GUARD (WITH WATER) 301-6795 1 BELT GUARD (WITH WATER) 105-896 4 BOLT (7/16-NC X 3/4") 315-116 2 MOUNTING BRACKET 105-827 4 FLG LK BOLT (3/8-NC X 1-1/4") 106-194 4 FLANGE LOCKNUT (3/8-NC) 215-1155 1 BATTERY CABLE (6 GA X 10", BLK)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. GROUND STRAP (215-1626) MOUNTS TO THE UNDERSIDE OF BASE (301-4739 AND CONNECTS TO TRAILER (TRAILER NOT SHOWN)

NOTE:

07

ID0343238

16

SUCTION COMPONENTS NO WATER

4

10

3 9 10 1 2

15

8

6

18 17

19 5 7 10

9

11 12

10

16

12 14 13

9 13

02

12

13

9

ID0343273

17

SUCTION COMPONENTS NO WATER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 BLOWER BELT GUARD 1 ENGINE BELT GUARD 1 BELT GUARD (WITH WATER) 1 COVER 1 SHEAVE TL 2/3V 6.50 1 KEY (3/8"-1-1/8") 1 TAPER-LOCK BUSHING 1610 1-7/16 4 BOLT (7/16-NC X 3/4") 14 CLIP NUT (M8-1.25) 14 FLG SCREW (M8-1.25 X 20MM, GD8) 1 MOUNT 5 SCREW (#6-32 X 1/2") 5 NUT (#6-32) 1 TACHOMETER/HOURMETER 1 ACCESSORY SOCKET 1 (2-WAY) MALE CONNECTOR 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 1 BELT GUARD (WITHOUT WATER)

301-1619 301-1623 301-6794 301-1637 170-1085 165-963 170-1086 105-896 107-135 106-162 301-1690 105-189 105-215 215-1863 214-253 214-103 214-104 157-645 301-3323

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

TORQUE 15 FT. LBS. USE LOCTITE 242

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING 301-1622, USE 301-6794 AND 301-3323 AT 1X EACH. NOTE THAT 301-1622 IS OBSOLETE.

NOTE:

02

ID0343273

18

POWER UNIT (22) (25)

20 19

22

23

11 (24)

8

7 6

5

12

18 24

17 25 45

10

5

13

9

3

4 44

TO STARTER

5

6

2

1

TO D.C. POWER UNIT 14

27

16

28 26

5 21

15

29 31

32 33 36 42 40

30 37

6 35

32

38 43 41

34

39 FOOTNOTE 1

11

ID0343593

19

POWER UNIT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

1 CONSOLE 2 LATCH, ADJUST LEVER (LOCKING) 2 LONG DOOR GASKET 1 SHORT DOOR GASKET 8 FLG SCREW (M8-1.25 X 20MM, GD8) 5 FLG LOCKNUT (M8-1.25) 2 SCREW (M8-1.25 X 16MM) 1 BATTERY DOOR 2 CLIP NUT (M8-1.25) 1 LIFT-OFF HINGE (OFF-SET) 1 LIFT-OFF HINGE (OFF-SET) 8 EXT STAR WASHER (#10) 8 SCREW(M5-0.80X14MM,SOC) 2 FLG LK BOLT (1/4-NC X 3/4") 2 FLG LOCKNUT (1/4-NC) 1 BRACKET 1 AMG 250 AMP FUSE 1 AMG 150 AMP FUSE 1 COOPER BUSSMAN FUSE HOLDER 1 MASTER DISCONNECT SWITCH (300A) 1 BATTERY CABLE (6 GA X 10", BLK) 1 CABLE (4 GA X 14", RED) 1 BAT CABLE (4 GA X 10", RED) 1 CABLE (4 GA X 76", RED) 1 CABLE (4 GA X 14", RED) 1 BAT CABLE (4 GA X 25", BLK) 1 BOLT (3/8-NC X 3/8") 1 WASHER (3/8") 1 FLG LK SCREW (M8-1.25 X 40MM) 0 BATTERY HOLD DOWN 1 OPTIMA BATTERY 1 12 VDC POWER UNIT,W/THERMAL SW 1 FLG LK BOLT (5/16-NC X 1") 1 FLG LOCKNUT (5/16-NC) 2 FLG LK BOLT (3/8-NC X 5/8") 2 CONNECTOR (06O-08S45) 2 CONNECTOR (06S-06O90) 1 HOSE (06OFX-22"-3000) 1 HOSE (06OFX-22"-3000) 2 BK CONNECTOR (06O-06O90BK) 2 ABRASION SLEEVE (1.00" X 28") 1 HOSE (06OFX-30"-3000) 1 HOSE (06OFX-30"-3000) 1 BATT BOOT RED ELL-TRON 4062 2 BUTTON PLUG (BPF-1/4)

301-4864 117-558 362-1517 362-1516 106-162 106-386 106-232 301-1612 107-135 111-002 105-617 106-056 106-428 105-820 105-832 301-4863 215-2244 215-2245 215-2287 215-0025 215-1155 215-0026 215-0024 215-0027 215-0026 213-053 106-384 105-118 106-200 107-554 215-1166 215-2295 105-873 105-003 501-153 154-225 154-342 157-936 157-936 154-229 117-409 154-754 154-754 215-3154 153-366

DESCRIPTION

REMARKS

SEE NOT SHOWN

USE LOCTITE 242 OR EQUIVALENT

INCLUDES ONE (1) BATTERY HOLD DOWN SEE FOOTNOTES 1,2, & 3

NOT USED IF UNIT IS EQUIPPED WITH GPS/TELEMATICS

NOT SHOWN:

215-0032 302-5280

1 PENDANT JUMPER 1 MV800 CONSOLE DOOR

USE IF REPLACEMENT DOOR IS NEEDED

FOOTNOTES:

1. INCLUDES HAND HELD REMOTE (215-1877).

2. SEE POWER PACK PARTS PAGE ID0365602 FOR MOTOR REPLACEMENT PARTS 3. USE LOCTITE 59375 SILICONE OR EQUIVALENT TO COVER AND SEAL THERMOCOUPLE WIRING AT MOTOR CASE. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0343593

20

PRESSURE WASHER 28 26 24

30

29

22 25 24 23

7

2

6

5 4

14

13 15

27

1 3

9

8

11 16 17

10 REFER TO NOTE 2

12

18

20 19 21

02

ID0343807

21

PRESSURE WASHER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY

DESCRIPTION

157-350 1 PRESSURE PUMP W/CLUTCH 157-843 1 CONNECTOR (06BS-06O) 150-2035 1 S/O COUPLER (08BS-12H) 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 115-374 22 BULK HOSE (3/4", SOLD PER 1") 154-373 1 REDUCER (04O-06OF) 154-344 1 UN RUN TEE (06OFX-06O-06O) 154-732 1 HOSE (06OFX-19"-3000) 153-364 1 HOSE (04OFX90S-13"-3000) 301-1628 1 PUMP PLATE 106-497 4 FLG SCREW (M10-1.50 X 35MM) 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 106-089 1 HEX NUT (M12-1.75, 10.9) ZP 107-669 1 JAM NUT (M12-1.75) 105-071 1 WASHER (1/2") 117-979 1 SPRING 319-893 1 SPACER 105-1269 1 SCREW (M12-1.75 X 120MM) 301-1627 1 PUMP MOUNT 106-724 4 FLG SCREW (M10-1.50 X 25MM) 106-387 4 FLG LOCKNUT (M10-1.50) 301-1625 1 PUMP BELT GUARD 107-135 1 CLIP NUT (M8-1.25) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 170-1029 1 HUB (QD SH1.7/16) ASSEMBLY 170-1028 1 SHEAVE (QD2A3.2/B3.6) 170-1221 1 BELT (AX SECTION, 46", MATCHED SET) 165-963 1 KEY (3/8"-1-1/8") 170-1086 1 TAPER-LOCK BUSHING 1610 1-7/16 170-1085 1 SHEAVE TL 2/3V 6.50

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

USE ONE @ 22"

USE LOCTITE 242 OR EQUIVALENT

INCLUDES BOLTS INCLUDES BOLTS & KEY

NOT SHOWN:

FOOTNOTES:

1. 153-099 SPRAY PUMP (3000 PSI), 166-390 CLUTCH (12V), 100-090 PACKING KIT (3 REQ), 100-091 VALVE KIT, 100-092 PISTON KIT (3REQ), 500-1480 MANIFOLD, 500-1481 MANIFOLD PLUG KIT, 500-2394 WASHER-BRASS-21.5MM, 500-2395 WASHER-BRASS-17.5MM

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. SEE GAUGE PANEL ID0344117

02

ID0343807

22

GAUGE PANEL

18 20 23

21

19 17

27 1 4

FOOTNOTE 2 5

FOOTNOTE 1 6

11 12

8

22

13 10

7

24

2

3 14 16 14

9

25 8

15 26

FOOTNOTE 2

04

FOOTNOTE 1

ID0344117

23

GAUGE PANEL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

DESCRIPTION

301-6796 1 GAUGE PANEL 301-1629 1 PANEL MOUNT 153-494 1 BYPASS/UNLOADER VALVE 213-419 1 5,000 PSI GAUGE 115-170 1 COLLAR (04NF) 154-339 1 CONNECTOR (04N-04O) 106-162 7 FLG SCREW (M8-1.25 X 20MM, GD8) 107-135 7 CLIP NUT (M8-1.25) 150-2438 1 PLUG (JIC 1/4") 150-3757 1 S/O CONNECTOR (06BSPT-08H90) 214-047 1 2-WAY WEATHER-PAC FEMALE CONN 214-104 2 PACKARD MALE TERMINAL 157-645 2 WEATHER-PAC SEAL (2.80MM) 150-2231 2 CONNECTOR (06BS-06O90) 154-732 1 HOSE (06OFX-19"-3000) 153-316 1 HOSE (06OFX90S-25"-3000) 217-908 1 ROCKER SWITCH DPDT ON-ON-(ON) 214-301 1 ACCESSORY SOCKET 105-215 4 NUT (#6-32) 215-1863 1 TACHOMETER/HOURMETER 105-189 4 SCREW (#6-32 X 1/2") 153-364 1 HOSE (04OFX90S-13"-3000) 215-1697 96 WIRE (18 GA, BLACK)(SOLD PER INCH) 117-278 1 ABRASION SLEEVE (1.00" X 14") 117-280 1 ABRASION SLEEVE (1.00" X 25") 117-328 1 ABRASION SLEEVE (1.00" X 18"") 106-040 4 EXT STAR WASHER (#6)

REMARKS

OBSOLETE, USE KIT 190-10096 FOR SERVICE, SEE PAGE ID0747342

NOT SHOWN:

FOOTNOTES:

1. REFER TO "HOSE REEL - WATER PLUMBING" ID0343318 FOR MORE DETAILS. 2. REFER TO "PRESSURE WASHER" ID0343807 FOR MORE DETAILS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0344117

24

UNLOADER VALVE KIT

4

9 1

3C

BYPASS OUTLET OPTIONS

OUTLET TO PRESSURE WAND

3A

3B 2B 5

INLET OPTIONS FROM PUMP

8B

2A

TO GAUGE

7 8A

6 BYPASS OUTLET OPTIONS

INLET OPTION FROM PUMP TO GAUGE

02

ID0747342

25

UNLOADER VALVE KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

190-10096 150-5620 514-230 514-077 150-2123 153-871 150-2592 154-344 150-4837 514-005

QTY

DESCRIPTION

UNLOADER VALVE KIT 1 UNLOADER VALVE, SHORTENED 2 CONNECTOR (06N-06O90) 2 CONNECTOR (06N-06O) 1 S/O CONNECTOR (06N-08H) 1 S/O COUPLER (06N-06H90, BRS) 1 S/O COUPLER (06N-08H90, BRS) 1 UN RUN TEE (06OFX-06O-06O) 1 UNION (04O-06OFX90) 1 CONNECTOR (04O-06N)

REMARKS

NOT ALL KIT PARTS ARE USED ON EACH MACHINE. SEE FOOTNOTES.

NOT SHOWN:

214-133 2X TERM DEUTS 16P 0460-202-16141

FOOTNOTES:

1. FX20 USES REF'S 1, 2A, 2B, 5, 7, 8A. NOTE UNITS BEGINNING WITH S/N DWPFX20XEP0001076 ALREADY USE NEW UNLOADER VALVE BUT GAUGE PLUMBING IS DIFFERENT. SEE PARTS PAGE ID0747738 FOR REFERENCE. 2. MV800 AND FX25 USE REF'S 1, 2A, 2B, 6.

3. FX30 BEFORE & INCLUDING S/N: CMWFX30XL80000535 AND FX60 BEFORE & INCLUDING CMWFX60XL80000309 USE REF'S 1, 3A, 3C, 7, 8B, 9.

4. FX30T4i BEGINNING W/ S/N: CMWFX30XV80000547 & ENDING W/ S/N: CMWFX30XPC00001571 USE REF'S 1, 2A, 2B, 3B, 7, 8B. 5. FX30T4i BEGINNING W/ S/N: CMWFX30XPC0001572 AND FX50 & FXT50 PRE T4 USE REF'S 1, 2B, 3A, 4.

6. FX60 BEGINNING W/ S/N: CMWFX60XC90000310 PRE T4 USES REF'S 1, 2A, 2B, 4, 7, 8B. 7. FX30T4, FX50T4, FXT50T4, FX60T4, FXT60T4, FX65 AND FXT65 USE REF'S 1, 2A, 2B, 4.

8. AFTER REPLACING VALVE 153-494 WITH KIT 190-10096, ONLY THE VALVE 150-5620 WILL NEED CHANGED FOR SUBSEQUENT REPLACEMENT. NOTE:

02

ID0747342

26

GROMMETS

1

2

1

05

ID0344151

27

GROMMETS REF PART NO. NUMBER

QTY

1 2

8 GROMMET (1 1/2) .188 THK. 1 GROMMET (1-3/8")

105-1392 115-355

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0344151

28

BLOWER 4

7

5

3 6 2 TO TANK

1

8 15

20

14

13

19 17 16

10

18 30

9

12 31

29

32 21

33 34 35

51

22

11 8

10

27 28 29 25 23

7

26 50 49

24

52 39

36 37

48

38

46

43 44 45

40 41

53

48

47 42 FOOTNOTE 1

08

ID0343456

29

BLOWER REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-7656 1 SILENCER WELDMENT 2 314-481 2 MUFFLER BRACKET 3 115-255 1 COLLAR (48NF) 4 157-864 1 RAIN CAP (4") 5 301-4856 1 SILENCER STAND 6 106-724 4 FLG SCREW (M10-1.50 X 25MM) 7 106-387 12 FLG LOCKNUT (M10-1.50) 8 106-497 7 FLG SCREW (M10-1.50 X 35MM) 9 301-1604 1 TENSIONER BRACKET 10 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 11 106-386 1 FLG LOCKNUT (M8-1.25) 12 170-1023 1 TENSIONER 13 106-857 1 SCREW (M10-1.50 X 55MM, SOC) 14 170-469 1 IDLER SHEAVE, 5" 15 105-150 1 BOLT (3/8-NC X 1-3/4") 16 301-1619 1 BLOWER BELT GUARD 17 107-135 3 CLIP NUT (M8-1.25) 18 170-1084 1 SHEAVE TL 2/3V 6.90 19 170-1040 1 TAPER-LOCK BUSHING 1610 1-1/8 20 170-1044 1 BELT ( 2/3V-SECTION, 54" ) 21 120-183 1 FX30 BLOWER 22 300-4875 1 BLOWER BASE 23 301-1620 1 BLOWER FOOT 24 105-826 4 FLG LK BOLT (3/8-NC X 1") 25 301-1621 1 PUSH BLOCK 26 105-1269 2 SCREW (M12-1.75 X 120MM) 27 319-893 1 SPACER 28 106-089 1 HEX NUT (M12-1.75, 10.9) ZP 29 107-669 2 JAM NUT (M12-1.75) 30 117-979 1 SPRING 31 105-071 1 WASHER (1/2") 32 153-495 1 AIR PRE-FILTER 33 157-356 1 THREAD PROTECTOR (56NF) 34 114-024 1 REDUCER (40N-32NF) 35 110-959 1 T-BOLT CLAMP (3") 36 150-5298 1 RELIEF VALVE (2" NPT, 15 in-hg) 37 514-313 1 NIPPLE (32N-10") 38 155-265 1 REDUCER (48N-32NF) 39 115-299 1 NIPPLE (48N-3") 40 154-485 1 TEE (48NF-48NF-48NF) 41 150-2039 1 NIPPLE ( -48N - 12" ) 42 324-759 1 COUPLER WELDMENT 43 258-047 1 VACUUM PRESSURE GAUGE 44 115-130 1 TEE (04NF-04NF-04NF) 45 115-153 1 PLUG (04N, SQ) 46 150-3533 1 TUBE (4") 47 120-138 124 SUCTION HOSE (4", SOLD PER IN) 48 318-384 6 T-BOLT CLAMP (4") 49 120-138 6 SUCTION HOSE (4", SOLD PER IN) 50 120-138 64 SUCTION HOSE (4", SOLD PER IN) 51 106-709 4 FLG LK NUT (M12-1.75) 52 107-565 4 FLG LK SCREW (M12-1.75 X 40MM) 53 159-940 1 -48 CHECK VALVE

REMARKS

TORQUE TO 15 FT-LBS

SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1. REFER TO "REVERSE FLOW" ID0343529 FOR MORE HOSE DETAILS. 2. REMOVE SPRING FROM CLAMP 110-959 BEFORE INSTALLING ON RELIEF FILTER. NOTE:

08

ID0343456

30

NOTES:

ID0134963

31

TRAILER

32

TRAILER ACCESSORIES

ENDS WITH S/N: CMWMV800CH0000200

32 29

30

31

3 41 40 17

28 14

12 21

5

12

8

5

15

40

28

3

10

41

14 22 33

11

8 37 2

16 39

1

4

28

7

13 15

26 28

6

24 23

8

9

34 25 35

27

8

16 17

38 36

18 9 19

16

25

12

20

17

10 9

ID0345982

33

TRAILER ACCESSORIES

ENDS WITH S/N: CMWMV800CH0000200 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

1 LUNETTE (3") 4 FLG BOLT (5/8-NC X 1-1/2",GD8) 6 WASHER (5/8) 2 FLG BOLT (5/8-NC X 5", GD8) 10 FLG LOCKNUT (5/8-NC, GR G) 1 BREAKAWAY SWITCH 1 REGISTRATION HOLDER 8 GROMMET (3/4", RUBBER) 2 FLG LK BOLT (3/8-NC X 1-1/4") 4 GROMMET (M10, LAMP MOUNT) 2 MKR/CLR LAMP (M10, AMBER) 4 MOUNT (M15, LAMP) 2 AMBER LAMP (M15) 8 SCREW (#10-24 X 3/4",PAN TORX) 8 LOCKNUT (#10-24) 8 FLG LK BOLT (1/2-NC X 1") 9 FLG LOCKNUT (1/2-NC) 2 GROMMET (M60, LAMP MOUNT) 2 S,T,T LAMP (M60) 2 MKR/CLR LAMP (M10, RED) 2 RED LAMP (M15) 2 FLG LK BOLT (1/4-NC X 3/4") 2 FLG LOCKNUT (1/4-NC) 1 LICENSE PLATE LAMP 2 FLG LOCKNUT (3/8-NC) 1 LEFT TANDEM FENDER 1 RIGHT TANDEM FENDER 4 GROMMET (1-1/2") 7 POP RIVET (3/16" X .690") 1 FLG LK BOLT (1/2-NC X 1-1/2") 2 HOOK W/ LATCH 1 SAFETY CHAIN (3/8" X 90.5") 1 TAG BRACKET 4 BULK EDGE (1/4", SOLD PER FT) 8 BULK EDGE (1/2", SOLD PER FT) 2 MUD FLAP 2 FENDER MARKER LIGHT HARNESS 4 2-WAY WP CONNECTOR ASS'Y (MALE) 2 SCREW (1/4-NC X 1", PAN TORX) 2 WASHER (1/4") 2 SCREW(#12-24 X 1-1/4", HWH SLF-DRILL TEK 5

205-498 105-969 105-359 106-028 105-994 214-610 110-129 116-918 105-827 217-003 217-002 214-537 217-263 105-687 106-048 105-829 105-833 217-225 217-224 217-001 214-524 105-820 105-832 215-412 105-814 318-1010 318-1011 116-184 110-449 105-831 500-2137 110-292 301-7397 115-704 116-259 117-525 215-1171 350-4177 105-686 106-076 105-1778

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

OBSOLETE. USE 110-1050

106-076 X1 USED FOR HARNESS GROUND WIRE 105-1778 X1 USED FOR HARNESS GROUND WIRE

NOT SHOWN:

270-7168 215-0030 215-0018

1 CERTIFICATION TAG 1 7-WAY RV TONGUE HARNESS 1 LCV TRAILER HARNESS

FOOTNOTES:

1. TORQUE 8X AXLE MOUNTING NUTS TO 160 FT-LBS. TORQUE 2X LUNETTE MOUNTING NUTS TO 110 FT-LBS.

NOTE:

12

ID0345982

34

TRAILER ACCESSORIES

BEGINS WITH S/N: CMWMV800TH0000201

30

31 32 29

3 41 40

28 14

12 21

53

12

8

5

15

1

4

28

42

13 15

26 28

17

7

6

40

28

10

41

14 22 33

11

8 37 2

39

24 23

36

8

9

34 25 35

8

16 17

38

18 9 19

16

20

17 25

08

27

10 9

ID0424181

35

TRAILER ACCESSORIES

BEGINS WITH S/N: CMWMV800TH0000201 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9* 10 11 12 13 14 15 16 17 18 19 20 21 22 * 23 24 25 26 27 28 29 30 31 32 * 33 34 35 36 37 38 39 40 41 42

QTY

DESCRIPTION

205-498 105-969 105-359 106-028 105-994 214-610 110-129 116-918 105-827 217-003 217-002 214-537 217-263 105-687 106-048 105-829 105-833 217-225 217-224 217-001 214-524 105-820

1 LUNETTE (3") 4 FLG BOLT (5/8-NC X 1-1/2",GD8) 6 WASHER (5/8) 2 FLG BOLT (5/8-NC X 5", GD8) 10 FLG LOCKNUT (5/8-NC, GR G) 1 BREAKAWAY SWITCH 1 REGISTRATION HOLDER 10 GROMMET (3/4", RUBBER) 2 FLG LK BOLT (3/8-NC X 1-1/4") 4 GROMMET (M10, LAMP MOUNT) 2 MKR/CLR LAMP (M10, AMBER) 4 MOUNT (M15, LAMP) 1 AMBER LAMP (M15) 8 SCREW (#10-24 X 3/4",PAN TORX) 8 LOCKNUT (#10-24) 8 FLG LK BOLT (1/2-NC X 1") 9 FLG LOCKNUT (1/2-NC) 2 GROMMET (M60, LAMP MOUNT) 2 S,T,T LAMP (M60) 2 MKR/CLR LAMP (M10, RED) 2 RED LAMP (M15) 2 FLG LK BOLT (1/4-NC X 3/4")

105-832 215-412 105-814 318-1010 318-1011 116-184 110-449 105-831 500-2137 110-1050

2 FLG LOCKNUT (1/4-NC) 1 LICENSE PLATE LAMP 2 FLG LOCKNUT (3/8-NC) 1 LEFT TANDEM FENDER 1 RIGHT TANDEM FENDER 4 GROMMET (1-1/2") 4 POP RIVET (3/16" X .690") 1 FLG LK BOLT (1/2-NC X 1-1/2") 2 HOOK W/ LATCH 1 SAFETY CHAIN (3/8" X 78", GRADE 70)

301-7397 115-704 116-259 117-525 215-1171 350-4177 105-686 106-076 105-1778 110-468

1 TAG BRACKET 4 BULK EDGE (1/4", SOLD PER FT) 8 BULK EDGE (1/2", SOLD PER FT) 2 MUD FLAP 2 FENDER MARKER LIGHT HARNESS 4 2-WAY WP CONNECTOR ASS'Y (MALE) 2 SCREW (1/4-NC X 1", PAN TORX) 2 WASHER (1/4") 2 SCREW(#12-24 X 1-1/4", HWH SLF-DRILL TEK 5 3 POP RIVET (5/32" X .385")

REMARKS

SEE FOOTNOTE 1

106-076 X1 USED FOR HARNESS GROUND WIRE 105-1778 X1 USED FOR HARNESS GROUND WIRE

NOT SHOWN:

215-0077 215-2266 270-7168

1 LCV TRAILER HARNESS 1 7-WAY RV TONGUE HARNESS 1 CERTIFICATION TAG

FOOTNOTES:

1. TORQUE 8X AXLE MOUNTING NUTS TO 160 FT-LBS. TORQUE 2X LUNETTE MOUNTING NUTS TO 110 FT-LBS.

NOTE:

08

ID0424181

36

TRAILER

WITH AXLES & TIRES

5

1

7 6 SEE FOOTNOTES 3 & 4

11 4

8 10

9 3

06

2

ID0352928

37

TRAILER

WITH AXLES & TIRES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 T9 TRAILER FRAME W/SKID 4 WHEEL (16.00" X 6.00", W/8) 8 FLG LOCKNUT (5/8-NC, GR G) 8 FLG BOLT (5/8-NC X 1-1/2",GD8) 4 FLG LOCKNUT (1/2-NC, GR G) 4 FLG BOLT (1/2-NC X 1-1/4",GD8) 1 BOLT-ON JACK (8000#) 4 (2-WAY) MALE CONNECTOR 8 PACKARD MALE TERMINAL 8 WEATHER-PAC SEAL (2.80MM) 2 ELECT AXLE (7000# TORSION)

301-4616 205-356 105-994 105-969 106-198 106-202 205-1285 214-103 214-104 157-645 205-1222

DESCRIPTION

REMARKS

SEE FOOTNOTES 3 & 4 TORQUE TO 90-120 FT-LBS TORQUE TO 145-155 FT-LBS

SEE NOTE 1 SEE NOTE 1 SEE NOTE 1 SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT LUG NUTS USE CMW #105-114 2. FOR REPLACEMENT OF HUB GREASE CAP USE CMW PART #205-1272 AND RUBBER PLUG 205-1273.

3. TIRE SIZE: ST235/ 80R16 4. ENSURE THAT TIRE AND WHEEL LOAD RATINGS MATCH OR EXCEED TRAILER VIN PLATE GAWR

NOTE:

1. ATTACHED TO ELECTRIC BRAKES LEADS

06

ID0352928

38

NOTES:

ID0134963

39

TANK COMPONENTS

40

DOOR

7

8

14

5

6

3

11

13 12

9 4

10 18

19

15

16

17

2

5 22 20

20

25

20

1

21 20

28 29

27

30

23 31

24

32

26 27

01

ID0344095

41

DOOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 DOOR 1 RUBBER SEAL 1 DEFLECTOR 1 U-BOLT (3/8-NC X 4.5") 6 FLANGE LOCKNUT (3/8-NC) 1 PIN 2 WASHER (7/8") 2 COTTER PIN (1/8" X 1-1/4") 1 3-LIGHT BAR (M15) 3 RED LAMP (M15) 1 GROMMET (3/4", RUBBER) 2 BOLT (1/4-NC X 1 1/4") 2 WASHER (1/4") 2 LOCKNUT (1/4"-NC) 2 GLASS BOWL 2 4" GASKET 2 HAND WHEEL 2 SIGHTGLASS RETAINING RING 2 FLG LOCKNUT (3/8-NC) 1 LEVER VALVE - BOLT ON (4") 1 FHC PLUG (-64) 4 FLG LK BOLT (3/8-NC X 1-1/2") 1 FHC ADAPTER (96-96N) 1 FHC DUST CAP (96) 1 FHC BODY (64-64N) 2 SPLIT RING 2 CHAIN 1 GASKET 8 LOCKNUT (1/2-NC) 1 VALVE ADAPTER 8 BOLT (1/2-NC X 1-3/4") 1 LEVER VALVE (6")

301-4505 153-451 301-5318 107-898 106-194 107-740 105-439 105-511 214-516 214-524 116-918 105-856 105-095 105-085 499-542 153-696 499-543 301-2647 105-834 150-3847 153-915 105-874 153-479 111-096 157-387 117-480 117-476 157-818 105-065 301-5772 105-066 153-1005

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF #20 (150-3847) INCLUDES BRASS HANDLE 105-1213, FLG LK SCREW 106-988 & O-RING 157-013.

NOTE:

01

ID0344095

42

TANK 7

5

11

6

14 19 15

4 1

8 9 13

12 18

10

16

17

16

18 3

17 2 20

04

ID0345808

43

TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 MV800-800 GAL TANK 2 PIN 2 COTTER PIN (3/16" X 2") 1 CLOSE NIPPLE (64N) 1 ELBOW (64NF90) 1 S/O COUPLER (64N-64H) 1 CAGE WELDMENT 1 RUBBER SEAT (4") 1 FLOAT BALL (6") 1 FLOAT STOP 1 CAGE COVER GUARD 2 CLIP NUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 3/4") 4 FLG LK BOLT (3/8-NC X 3/4) 4 FLG LOCKNUT (3/8-NC) 2 CYLINDER LOCK 2 SNAPPER PIN (3/8" X 2-3/4") 4 WING NUT (1/2-NC) 1 WORM CLAMP (4-3/4" TO 5-5/8") 2 ZERK (02N)

302-1941 177-1062 105-502 153-953 157-861 157-863 301-4772 159-552 258-054 301-4777 301-4775 105-137 105-823 105-825 105-834 310-697 110-833 107-478 110-391 115-001

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TANK 302-1941 SUPERSEDES TANK 301-4627. BEGINS WITH SN: CMWMV800CG0000132.

NOTE:

04

ID0345808

44

WATER TANK (100 GAL)

6 4

17

4

2

9 10 11

7

12

13

1 8 15 5

17

4

16

3

7 17

23

3

18 7

8 14 FOOTNOTE 1

19

20

17 16

24 24

21

8 22

07

ID0345953

45

WATER TANK (100 GAL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 WATER TANK (100 GAL.) 1 100 GAL TANK STRAPS (PAIR) 9 FLANGE LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 2") 1 TANK MOUNT PLATE 1 ANTIFREEZE TANK (3GAL) 3 SHUT-OFF (12NF-12NF) 3 S/O COUPLER (12N-12H) 1 HOLDER 3 FLG LK BOLT (3/8-NC X 1") 3 FLG LOCKNUT (3/8-NC) 1 ANTIFREEZE TANK MOUNT 4 FLG LK BOLT (3/8-NC X 1-1/4") 1 S/O COUPLER (12N-12H90, SHORT) 1 BK CONNECTOR (12NF, POLY) 2 STREET ELBOW (12N-12NF90) 4 ALL THREAD (12N) SCH 80 1 CROSS (12NF) 1 PLUG (12N, SQ FM) 1 NIPPLE (12N-6") 1 TEE (12NF) 70 BULK HOSE (3/4", SOLD PER FT) 27 BULK HOSE (3/4", SOLD PER FT) 4 WORM CLAMP (1/2" TO 1-1/4")

362-1796 105-1823 106-194 105-883 301-4669 364-325 120-073 514-161 310-301 105-826 105-834 323-285 105-827 150-1242 153-883 153-197 115-163 115-218 115-152 153-430 115-123 115-374 115-374 110-026

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS STRAP COMES IN PAIRS

SEE FOOTNOTE 1

NOT SHOWN:

500-3209 VENTED LID W/ 8" RING

FOOTNOTES:

1. REFER TO ID0343318 (WATER PLUMBING) FOR MORE DETAILS.

NOTE:

07

ID0345953

46

MANUAL LATCH

13

12 14

15 8

9

4

11

9 10 1

3

4 2

11

9 10

6

16

5

7

03

ID0344116

47

MANUAL LATCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 CROSS TUBE 4 BOLT (1/2-NC X 1-3/4") 4 WASHER (.531", HARDENED) 2 THREADED SWIVEL LATCH 2 WASHER 2 HANDLE 4 GRIP (1/4" X 1-1/4", BLK) 2 SHOULDER BOLT (1"-NC X 4") 4 BRASS BUSHING (1-5/32") 2 JAM NUT (1-NC) 2 LOCK WASHER (1") 2 STOP PIN 2 ROLL PIN (1/8" X 1") 2 SPRING 2 WASHER (3/8" HARDENED) 2 WASHER (1")

301-7305 105-066 106-743 301-7311 107-731 301-7314 110-639 105-1085 110-084 106-033 105-374 301-7312 105-572 115-585 107-368 105-329

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0344116

48

NOTES:

ID0134963

49

FILTER COMPONENTS

50

SIDE MOUNT FILTER

11

8

10

9 8 9

12 1 2

6

4

5

19 16

24 26 25

3 28

15 14

27

13 17 18

3 7 28 22 21 23

06

20

ID0344073

51

SIDE MOUNT FILTER REF PART NO. NUMBER

QTY

1 301-4484 2 195-1200 3 107-652 4 302-0724 5 116-421 6 320-790 7 107-653 8 105-827 9 106-194 10 153-953 11 157-861 12 157-863 13 106-740 14 106-545 15 107-318 16 107-319 17 153-621 18 301-4750 19 107-712 20 107-714 21 107-713 22 115-163 23 120-073 24 153-696 25 499-542 26 301-2647 27 499-543 28 105-884

1 FILTER CANISTER 1 VAC FILTER 2 NYLON WASHER 1 WINGNUT COUPLER 1 BULK EDGE (1/8", SOLD PER 1') 1 FILTER CANISTER LID 1 OVER SIZE WINGNUT 6 FLG LK BOLT (3/8-NC X 1-1/4") 6 FLANGE LOCKNUT (3/8-NC) 1 CLOSE NIPPLE (64N) 1 -64 90 DEG ELBOW 1 S/O COUPLER (64N-64H) 1 SCREW (M16-2.00 X 150MM) 1 LOCKNUT (M16-2.0,PRV TRQ,10.9) 3 SCREW (M14-2.00 X 60MM, 10.9) 3 LOCKNUT (M14-2.0,PRV TRQ.10.9) 1 GASKET 1 PRIMARY SHUTOFF LID 3 EYE BOLT 3 WING NUT (5/8-NC) 3 WASHER 1 ALL THREAD (12N) SCH 80 1 SHUT-OFF (12NF-12NF) 1 4" GASKET 1 GLASS BOWL 1 SIGHTGLASS RETAINING RING 1 HAND WHEEL 2 WASHER (1/2")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING FLAP 301-4866 OR FILTER CANISTER 301-4484 USE SWING CHECK 159-940 ON BLOWER INLET. SEE PARTS PAGE ID0343456.

NOTE:

06

ID0344073

52

NOTES:

ID0134963

53

FLUID COMPONENTS

54

WATER PLUMBING

19 18

FOOTNOTE 1 20

16 14 15 13 12

23 17

22

21 10

TO HOSE REEL

9

11

FOOTNOTE 2 8

5

2 4

3

1

FOOTNOTE 3 & 4

04

7

6

24

ID0343318

55

WATER PLUMBING REF PART NO. NUMBER

QTY

DESCRIPTION

1 159-331 1 INLINE STRAINER (-12NF, NYL) 2 196-067 2 U-BOLT CLAMP (1-1/2") 3 154-351 1 CONNECTOR (12N-120) 4 150-1242 1 S/O COUPLER (12N-12H90, SHORT) 5 300-2675 1 WATER SUPPLY BRACKET 6 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 7 107-135 2 CLIP NUT (M8-1.25) 8 150-2034 1 TEE (-12ORSF-8NPTF-12H) 9 156-108 1 S/O COUPLER (08N-08H90) 10 116-322 14 BULK HOSE (1/2", SOLD PER 1") 11 110-217 2 WORM CLAMP (7/16" TO 1") 12 211-101 1 2-PIN CONNECTOR 13 106-176 1 CONDUIT LOCKNUT (08N) 14 214-047 1 2-WAY WEATHER-PAC FEMALE CONN 15 157-645 2 WEATHER-PAC SEAL (2.80MM) 16 214-048 2 PACKARD WP TERMINAL FEMALE 17 154-229 1 BK CONNECTOR (06O-06O90BK) 18 150-2231 1 CONNECTOR (06BS-06O90) 19 150-3757 1 S/O CONNECTOR (06BSPT-08H90) 20 153-316 1 HOSE (06OFX90S-25"-3000) 21 117-209 1 ABRASION SLEEVE (1.00" X 90") 22 515-119 1 HOSE (06OFX45-92"-3000) 23 350-5007 1 MV800-800 GAL ASSY 24 350-2955 1 TANK PLUMBING 100 GAL

REMARKS

SEE FOOTNOTE 3 & 4

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "GAUGE PANEL" ID0344117 FOR MORE DETAILS. 2. REFER TO "PRESSURE WASHER" ID0343807 FOR MORE DETAILS. 3. INCLUDES 153-676 GASKET, 153-677 BOWL, & 500-2027 65 MICRON SCREEN. 4. REFER TO ID0345953 (WATER TANK) FOR MORE DETAILS. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0343318

56

NOTES:

ID0134963

57

HYDRAULICS

58

HYDRAULIC SCHEMATIC MV-800 GAL.

TANK TILT

5

3

4 DOOR LIFT

6 T1

2

B1 B2 C1 C2

A1

A2

A

B S3

S2

S1

1

M

01

ID0358530

59

HYDRAULIC SCHEMATIC MV-800 GAL.

Ref. # Component 1 2 3 4 5 6

Power Unit Diverter Valve Cylinder (Door Lift) Relief Valve (Tank Lower) Cylinders (Tank Lift) Orifice Fitting

Notes 12 Volt DC, 3 GPM, 2500psi Relief

Test Port T1

01

DC Power Unit Pressure

2500psi at Deadhead

ID0358530

60

DOOR LIFT HYDRAULICS

21

1 20 2

19 10

5

13 15

3 7 11

14

19

4

6

9 15

18 12

14 8

17

16 15

02

ID0343479

61

DOOR LIFT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 CYLINDER LOCK 1 CYLINDER LATCH BRACKET 1 TORSION SPRING 1 KLIP RING (.750") 1 CYL (2.5 X 1.25 X 5.0) 1 COMPOSITION BUSHING (1.5") 1 PIN 2 FINAL LINK 2 INTERMEDIATE LINK 1 COMPOSITION BUSHING (1") 1 SPACER 1 WASHER 1 LOCKOUT PIVOT PIN 2 PIN 8 KLIP RING (1.000") 2 WASHER (1") 2 WASHER (1.031") 1 PIN 2 KLIP RING (1.50") 1 BOOM CROSSBOLT WASHER 1 TORSION SPRING

320-163 320-164 117-035 115-503 149-797 125-772 179-421 318-932 318-933 125-800 318-930 105-1279 179-624 318-931 115-499 105-329 105-916 179-409 115-511 184-089 115-584

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0343479

62

CYLINDER HYDRAULICS

ENDS WITH S/N: MV800 - CMWMV800EG0000131

15

14

1

7 24

4

15

3 22

7

21

13

12

13

3 24 20

14 3

8 3

2

16

6

9

10 8

2 5

17 11 18 23

06

23

19

ID0343426

63

CYLINDER HYDRAULICS

ENDS WITH S/N: MV800 - CMWMV800EG0000131 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 CYL (2.5 X 1.25 X 5.0) 2 CYL (2.5 X 1.50 X 16.0) 5 CONNECTOR (06S-06O90) 1 CONNECTOR (06S-06O45, ORF) 1 UN RUN TEE (06OFX-06O-06O) 1 QDC ADAPTER (02-06OF) 2 UN BR TEE (06OFX-06O-06O) 4 CONNECTOR (06O-08S90) 1 HYD SELECTOR VALVE 2 BOLT (3/8-NC X 2-1/4") 2 FLG LOCKNUT (3/8-NC) 1 HOSE (06OFX-48"-3000) 2 ABRASION SLEEVE (1.00" X 46") 1 HOSE (06OFX-30"-3000) 2 ABRASION SLEEVE (1.00" X 28") 1 HOSE (06OFX-48"-3000) 1 HOSE (06OFX-30"-3000) 1 HOSE (06OFX-170"-3000) 1 HOSE (06OFX-170"-3000) 1 HOSE (06OFX90S-54"-3000) 1 HOSE (06OFX90S-54"-3000) 2 ABRASION SLEEVE (1.00" X 168") 2 ABRASION SLEEVE (1.00" X 54") 2 BK CONNECTOR (06O-06OBK)

149-797 151-035 154-342 154-366 154-344 159-157 154-348 154-227 158-510 105-162 105-834 154-797 117-612 154-754 117-409 154-797 154-754 154-656 154-656 154-805 154-805 117-836 117-714 514-163

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ITEM 24 MOUNTS IN CROSS MEMBER OF TRAILER. 2. IF REPLACING CYLINDERS 151-035 WITH LARGER 3" DIAMETER CYLINDERS, USE KIT 190-2622.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0343426

64

CYLINDER HYDRAULICS

BEGINS WITH S/N: MV800 - CMWMV800CG0000132

10 9

23

5

24

2

10

5

18 14

16

8

25

13

7

25

24

7 2

15

8

9 2 4 2

1 11 2

20 12 3 1

19

6 22

6

15 21 22 17

13 14

04

ID0404186

65

CYLINDER HYDRAULICS

BEGINS WITH S/N: MV800 - CMWMV800CG0000132 REF PART NO. NUMBER

QTY

1 151-034 2 154-342 3 154-344 4 159-157 5 154-348 6 154-227 7 154-797 8 117-612 9 154-754 10 117-409 11 154-797 12 154-754 13 154-656 14 154-656 15 154-805 16 154-805 17 117-714 18 154-366 19 150-5150 20 105-198 21 105-085 22 150-5187 23 149-797 24 514-163 25 117-836

2 5 1 1 2 2 1 2 1 2 1 1 1 1 1 1 2 1 1 2 2 2 1 2 2

DESCRIPTION

CYL (3.0 X 1.50 X 16.0) CONNECTOR (06S-06O90) UN RUN TEE (06OFX-06O-06O) QDC ADAPTER (02-06OF) UN BR TEE (06OFX-06O-06O) CONNECTOR (06O-08S90) HOSE (06OFX-48"-3000) ABRASION SLEEVE (1.00" X 46") HOSE (06OFX-30"-3000) ABRASION SLEEVE (1.00" X 28") HOSE (06OFX-48"-3000) HOSE (06OFX-30"-3000) HOSE (06OFX-170"-3000) HOSE (06OFX-170"-3000) HOSE (06OFX90S-54"-3000) HOSE (06OFX90S-54"-3000) ABRASION SLEEVE (1.00" X 54") CONNECTOR (06S-06O45, ORF) 6 WAY HYD VALVE DIVERTER BOLT (1/4-NC X 1-3/4") LOCKNUT (1/4"-NC) CONNECTOR (06O-08S90, LONG) CYL (2.5 X 1.25 X 5.0) BK CONNECTOR (06O-06OBK) ABRASION SLEEVE (1.00" X 168")

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ITEM 24 MOUNTS IN CROSS MEMBER OF TRAILER. 2. CYLINDER 151-034 USES BUSHING 125-1134 ON THE BARREL END AND BUSHING 125-772 ON THE ROD END.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0404186

66

NOTES:

ID0134963

67

ELECTRICAL

68

12 VDC POWER UNIT, W/THERMAL SW GROUND

6 GROUND

7 RAISE

LOWER

3 6

7 9

1

5

3

GROUND RAISE

4 5 8 2

RAISE

10 LOWER

02

ID0365602

69

12 VDC POWER UNIT, W/THERMAL SW REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

2 CONNECTOR (06S-06O90) 2 STARTER SOLENOID 2 2W, 2P, NC CARTRIDGE 1 10 VOLT COIL, SINGLE SPADE 1 4W, 2P, CARTRIDGE VALVE 1 10 VOLT COIL, LEADS 1 10 VOLT COIL, LEADS 1 GASKET 1 BREATHER & FILL PORT CAP 1 ELECTRIC MOTOR

154-342 194-629 500-1718 500-1719 500-1720 500-1721 500-1721 500-2327 500-2438 215-2279

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

211-046 1 12015791, 1-WAY FEMALE CONNECTOR 214-246 1 12010996, 1-WAY MALE CONNECTOR 214-104 1 PACKARD MALE TERMINAL 214-048 1 PACKARD WP TERMINAL FEMALE 157-645 2 WEATHER-PAC SEAL (2.80MM) FOOTNOTES:

1) WHEN ORDERING 215-2279 ALSO ORDER 211-046, 214-246, 214-104, 214-048, AND 157-645 2) TO ORDER A COMPLETE 12 VDC POWER UNIT ORDER 215-2295.

NOTE:

02

ID0365602

70

ELECTRICAL SCHEMATIC

2

MV 800 GAL. w/ VANGUARD ELECTRIC START

2

BATTERY BT1

1

F4 150A

BATTERY DISCONNECT

6

2 S1

1A

1

ACCESSORY SOCKET E1

F

3 2

3

4 1A

DS1

B1

IGNITION SWITCH

4

BAT

1A F1

4

5

ST MAG

S2

M

7

IGN FUSE

14

15A

OPTIONAL WASH PUMP SWITCH

WATER PRESSURE SWITCH 6

2

S3

JUMPER

17

18 SP1

3

19

4

20

E.O.P. SWITCH

PUMP CLUTCH RELAY K1 4 3 5 2 1 17

TO WATER LEVEL SWITCH

5 1

STARTER SOLENOID

14

IGN

STROBE LIGHT

4

9

FUSE HOLDER

23

1

3

F3 250A

FMS

STARTER MOTOR

FUEL SHUTOFF SOLENOID L1

SP2

7

2

3 7 PUMP CLUTCH

20

1A

L2

1A

25 1A PENDANT K2 RELAY 3 1 4

4 5 2

REGULATOR RECTIFIER

7

HYDRAULIC PUMP

9

SOLENOID

1A

B+

24

23

A C

M

1A

A C

FLYWHEEL STATOR

10 10

20 AMP

HAND HELD REMOTE E2

B2

UP BLK

11 A

C

B

D

TRAILER HARNESS

M

GRN

23

DOWN WHT

wht blu

(2) BLUE BRAKE CONTROLLER OUTPUT

brn

(3) BROWN TAIL/RUNNING LIGHTS

TRUCK 7-RV blk CONNECTOR

yel

grn 1

(1) WHITE GROUND

red

GD

1

BCO 2 TM

3

12

TO BATTERY

13 SIDE MARKER LIGHTS 22

22 19

(4) BLACK 12V BATTERY POWER

PWR 4 LT

5

16

(6) GREEN RIGHT TURN/BRAKES

RT

6

15

ALT. PWR 7

22 RIGHT TAIL LIGHT

TRAILER BRAKES

22 13

13 SIDE MARKER LIGHTS

04

15 13

19

13 REAR MARKER LIGHTS

1A

22

2 30A

13

(5) YELLOW LEFT TURN/BRAKES

(7) RED ALT. POWER

F2

TRAILER BREAK-AWAY SWITCH

22

16 13

22 TAG LIGHT LEFT TAIL LIGHT

ID0344227

71

ELECTRICAL SCHEMATIC

MV 800 GAL. w/ VANGUARD ELECTRIC START

Circuit Wire Number Color Function 1 blk System ground 1A blk/red Medium current ground 2 red Battery positive circuit 3 red F4 150a to Ignition Switch 4 org/grn Fused ignition circuit to Accy Socket & Strobe Light & Wash PumpSwitch 5 yel Start circuit 6 red 215-0026 Disconnect to buss bar 7 blk Spark Advance Module to Magneto Ground Circuit 8 blu (2) Brake Controller Output 9 red Voltage regulator to battery positive Thru F3 250A 10 blk?

Voltage Regulator to Flywheel Stator 11 blk Remote pendant up to tank and door solenoids 12 wht Remote pendant down to tank and door solenoids 13 brn (3) Trailer tail/running lights 14 gra Ignition Circuit to Fuel Shut Off 15 grn (6) Right Taillight 16 yel (5) Left Taillight 17 yel/red Water Pressure Switch to Pump Clutch Relay 18 red/yel Wash Pump Switch to Water Pressure Switch 19 blk/wht (4) 12v Battery Power (Truck) to 30a Fuse to Power 20 blu Pump clutch relay to pump clutch to Wash Pump Switch 21 blu/wht Accessory circuit to strobe light 22 wht (1) Trailer Ground - System ground 23 grn Hand Held Remote (grn wire) to Hyd. Pump Motor (blk wire) 24 org/gra Hyd. Pump Motor (blk wire) to Pendant Relay (org/gra wire) 25 org/yel jumper on Pump Wash switch #3 to #5

04

ID0344227

72

ELECTRICAL SCHEMATIC

MV 800 GAL. w/ VANGUARD ELECTRIC START

COMPONENT DESCRIPTION Ref. Number B1

Part Number n/a

Component Starter w/ solenoid

BT1 DS1 E1 E2 F1 F2 F3 F4 F5 K1 K2 L1 L2 S1 S2 S3 SP1 SP2

215-1166 217-108 214-301 215-1877 217-811 211-295 215-2244 215-2245 215-2287 217-710 217-710 n/a 166-390 215-0025 215-1624 217-908 see note n/a

Battery Strobe light Accessory socket Remote pendant Ignition fuse Battery to Trailer harness fuse Battery to Hyd. Pump Fuse Battery to Engine Fuse Fuse Holder Pump clutch relay Pendant relay Fuel shut-off solenoid Pump clutch Battery disconnect switch Ignition switch Wash pump switch Water pressure switch Engine oil pressure switch

Ref. No. 1

Part No. 215-1638

Quantity 1

2

215-0018

1

215-0077

1

3

215-0030

1

4 5 6 7 8 9 10 11 12 13 14

215-2266 215-0031 215-0024 215-0026 215-0027 213-053 215-1626 215-1155 215-0032 214-828 215-1973 215-1171

1 1 1 2 1 1 1 2 1 1 1 2

Notes "Optima" Yellow 12v, CCA 750 amps, MCA 870 amps

15a ATC 30a ATC 250a AMG, 32v DC 150a AMG, 32v DC Copper-Bussmann 2-pole

Comes with 157-350 pressure pump w/clutch 300 amp service Part of 153-494 unloader valve

WIRING HARNESS

04

Description Frame Harness LCV Trailer Harness Ends w/Sn:CMWMV800CH0000200 LCV Trailer Harness Begins w/Sn:CMWMV800CH0000201 7-Way Tongue Harness Ends w/Sn:CMWMV800CH0000200 7-Way Tongue Harness Begins w/Sn:CMWMV800CH0000201 6-Pin Tongue Harness (optional) Pos. Batt. Cable (4ga. X 10", Red) Pos. Cable (4ga. X 14", Red) Pos. Cable (4ga. X 76", Red) Neg. Batt. Cable (4ga. X 25", Blk) Ground strap (13.5") Ground Strap (10") Pendant Jumper Strobe Light Harness Light Bar Harness Fender Light Harness

ID0344227

73

74

ELECTRICAL DIAGRAM

MV-800 GAL. BATTERY CABLE (4GA x 25", BLK)

4 GA. BLK

1

01

ID0119827

75

ELECTRICAL DIAGRAM

MV-800 GAL. BATTERY CABLE (4GA x 25", BLK) REF PART NO. NUMBER

1

213-053

QTY

1

DESCRIPTION

REMARKS

BATTERY CABLE (4GA, x 25", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0119827

76

ELECTRICAL DIAGRAM GROUND STRAP (13.5")

TO ENGINE BASE

1

TO TRAILER FRAME

01

ID0256961

77

ELECTRICAL DIAGRAM GROUND STRAP (13.5") REF PART NO. NUMBER

1

215-1626

QTY

1

DESCRIPTION

REMARKS

GROUND STRAP (13.5")

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. BOLT 215-1626 TO ENGINE BASE TO TRAILER HARNESS GROUND.

01

ID0256961

78

ELECTRICAL DIAGRAM

ENDS w/Sn:CMWMV800AF0000012 MV 800 GAL.-MACHINE HARNESS

TO WATER PUMP SWITCH ORG/YEL (25)

BLU (20)

B

4

5

6

D

A

1

2

3

C

RED/YEL (18) ORG/YEL (25) ORG/GRN (4)

WATER PUMP RELAY

BLU (20) BLK/RED (1A)

ORG/GRN (4) 3 5 2 4 1

PENDENT RELAY

TO WATER PRESSURE SWITCH

ORG/GRN (4)

YEL/RED (17)

ORG/GRN (4) ORG/GRA (23)

BLU/YEL BLK/RED (19) (1A)

RED/YEL (18)

3 5 2 4 1

TO ACCESSORY SOCKET

A

B

A

B

ORG/GRN (4) B

A

B

A

GRN (7)

-A-

1

02

ID0259044

79

ELECTRICAL DIAGRAM

ENDS w/Sn:CMWMV800AF0000012 MV 800 GAL.-MACHINE HARNESS YEL/RED (17) B

A

B

C

A

CAVITY PLUG

YEL/RED (17)

C

TO STROBE TO WATER LEVEL SWITCH YEL/RED (17)

BLU/YEL (19) C B A

BLK/RED (1A)

BLU/WHT (21) B

A

B

A

BLK/RED (1A)

C B

A

-A-

BLU (20)

TO WATER PUMP

TO GROUND

1

GRN 16 BLK/RED( 1A)

BLK 16

ORG/GRN (4)

02

15 AMP FUSE

B

ORG/GRA (23)

A

CAP

ORG/GRN (4)

TO ENGINE

GRA 16 YEL 16

BRN 16

RED 14

BRN 16 BLK 16

RED 14

GRN 16

GRA 16

YEL 16

ID0259044

80

ELECTRICAL DIAGRAM

ENDS w/Sn:CMWMV800AF0000012 MV 800 GAL.-MACHINE HARNESS REF PART NO. NUMBER

1

215-1638

QTY

1

DESCRIPTION

REMARKS

MACHINE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0259044

81

82

ELECTRICAL DIAGRAM

BEGINS w/Sn:CMWMV800LF0000013 MV 800 GAL.-MACHINE HARNESS

ACCESSORY SOCKET

B A

Pos COL

LBL

A

ORG/GRN 4

B

BLK/RED

1A

CAP

CAP Pos COL

TO ACCESSORY SOCKET

WATER PUMP

LBL CavPlug

A

YEL/RED 17

B

YEL/RED 17

C

-

C B A CavPlug

WATER PUMP

TO WATER PRESSURE SWITCH

WATER LEVEL SW

Pos COL LBL 1

BLU 20

C B A

WATER PRESSURE SW LBL

WATER LEVEL SW

A

RED/YEL 18

Pos COL

B

BLU/YEL 19

A

BLU/YEL 19

B

YEL/RED 17

C

BLK/RED 1A

A

B

Pos COL

LBL

PENDENT RELAY Pos CKT COL

LBL

30 GRN

1 2

ORG/GRN 4

3

ORG/GRN 4

3

5

2 4 1

5

2 4 1

ORG/GRN 4

4

3

3

PENDANT RELAY

10 ORG/GRY WATER PUMP RELAY Pos

COL

1

YEL/RED 17

LBL

2

BLK/RED 1A

3

ORG/GRN 4

3

ORG/GRN 4

5

BLU

20

5

BLU

20

-A-

WATER PUMP RELAY TO STROBE Pos COL

LBL

A

BLU/WHT 21

B

BLK/RED 1A

A

TO WATER PUMP SWITCH A

B

C1 Pos CKT COL

TO STROBE

1

10

ORG/GRY

B

1

4

2

5

3

6

C

D

TO PENADANT RELAY C1

WATER PUMP SW

01

Pos COL

LBL

1

BLU

20

2

ORG/GRN 4

3

ORG/YEL 25

5

ORG/YEL 25

6

RED/YEL

1 CAP-2

18

ID0374872

83

ELECTRICAL DIAGRAM

BEGINS w/Sn:CMWMV800LF0000013 MV 800 GAL.-MACHINE HARNESS

FUSE CAP

TO ENGINE 1 15A

15 AMP FUSE

C2 B

Pos CKT COL

GROUND1

A

GROUND1 Pos COL

C2 Pos COL

LBL

A

ORG/GRN 4

B

ORG/GRN 4

1

1

24

RED

2

23

YEL

3

22

GRY

4

21

BRN

5

20

BLK

6

30

GRN

LBL

BLK/RED 1A 1 2 3

6 5 4

TO ENGINE 1

-ATO ENGINE 2

6 5 4

1 2 3

TO ENGINE 2 Pos CKT COL

1

01

1

24

RED

2

23

YEL

3

25

GRY

4

21

BRN

5

20

BLK

6

30

GRN

ID0374872

84

ELECTRICAL DIAGRAM

BEGINS w/Sn:CMWMV800LF0000013 MV 800 GAL.-MACHINE HARNESS REF PART NO. NUMBER

1

215-0044

QTY

1

DESCRIPTION

REMARKS

MACHINE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0374872

85

86

ELECTRICAL DAIGRAM MV-800 GAL. GROUND STRAP (8")

1

01

ID0277640

87

ELECTRICAL DAIGRAM MV-800 GAL. GROUND STRAP (8") REF PART NO. NUMBER

1

215-1782

QTY

1

DESCRIPTION

REMARKS

GROUND STRAP (8")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0277640

88

ELECTRICAL DIAGRAM

MV800 BEGINS WITH S/N: CMWMV800TH0000201 TAIL LIGHT 2 Pos

COL

BLK

BLK

RED RED WHT WHT

TAIL LIGHT 2 P8 BLK

WHT RED

Pos

COL

BLK

BLK

WHT WHT

P7 WHT

BLK

WHT WHT

BLK

COL

BLK

WHT

Pos

P8

BLK

P7

TAG LIGHT TAG LIGHT

BUTT

Pos COL 1

BRN

TONGUE HARNESS

TONGUE HARNESS Pos COL

1

A

BLK/WHT

B

-

E D C

C

BRN

A B F G H

D

YEL

E

WHT

F

GRN

G

-

H

BLK

4S-2 Pos COL 1

BRN

2

WHT

3

YEL

4

BRN

4 3

1 2

1 2

4 3

4S-2

4P-2

1

BRN

2

WHT

3

YEL

4

BRN

4P-2 TO BREAKAWAY SWITCH B A

Pos COL

TO BREAKAWAY SWITCH Pos COL A

BLK/WHT

B

BLK

BRAKES3 Pos COL A

BLK

B

WHT

BRAKES3

BRAKES4 Pos COL A

BLK

B

WHT

BRAKES4 B A

B A FENDER MRK 1 Pos COL A

BRN

B

WHT

FENDER MRK 1

B A

-AP1

P1 Pos

COL

BLK

BLK

WHT WHT

02

WHT

BLK

ID0400486

89

ELECTRICAL DIAGRAM

MV800 BEGINS WITH S/N: CMWMV800TH0000201 TAIL LIGHT 1

BATTERY + Pos COL 1

ORG

BATTERY +

Pos

COL

BLK

BLK

RED

RED

WHT

WHT

TAIL LIGHT 1 BATTERY Pos COL

LBL

1

BATTERY -

WHT

BLK

WHT RED

BATTERY -

P5

COL

Pos

COL

BLK

BLK

BLK

BLK

WHT WHT

WHT WHT

WHT

P5 P4 Pos

BLK

BLK

15A

WHT

P4

15AMP FUSE

P2 Pos

COL

BLK

BLK

WHT WHT

BLK

WHT

P2

1

BRAKES2

BRAKES1 Pos COL

Pos COL

A

BLK

A

B

WHT

B

BRAKES1

BLK WHT

BRAKES2 4P-1 Pos COL

FRAME GND Pos COL 1

WHT

FRAME GND

FENDER MRK 2 Pos

COL

A

BRN

B

WHT

B A

B A

1

BRN

2

WHT

3

GRN

4

-

4 3

1 2

4P-1

1 2

4 3

4S-1

FENDER MRK 2

B A

4S-1 Pos COL

-A-

1

BRN

2

WHT

3

GRN

4

-

2P

2P Pos COL

A

02

B

A

BRN

B

WHT

ID0400486

90

ELECTRICAL DIAGRAM

MV800 BEGINS WITH S/N: CMWMV800TH0000201 REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

LCV2 TRAILER HARNESS

215-0077

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0400486

91

92

ELECTRICAL DIAGRAM

LCV TRAILER HARNESS ENDS WITH S/N: CMWMV800CH0000200

TO FENDER MARKER LIGHT HARNESS

WHT TO MARKER LIGHT P2

BRN 16 A B

WHT 16

BLK

(-) WHT 12

-A-

15AMP FUSE CMW#211-292

TO BATTERY BLK 12

(+)

TO FRAME GROUND

WHT 12

1

H

C A

G

D

B

-B-

GRN 14

F

E

TO TONGUE HARNESS

BLK 12

BRN 14 WHT 12

YEL 14

BLK/WHT 12 2.0

P1 BLK WHT TO MARKER LIGHTS

BRN 16 A B

TO FENDER MARKER LIGHT HARNESS

04

WHT 16

ID0340888

93

ELECTRICAL DIAGRAM

LCV TRAILER HARNESS ENDS WITH S/N: CMWMV800CH0000200

TO TAIL LIGHT

GRN 16

WHT 16

WHT 16

3

2

2

3

4

1

1

4

CAVITY PLUG

BRN 16

BRN 16

P10

GRN 16

BLK RED

CAVITY PLUG

WHT

P4

P5 WHT BLK

WHT BLK

WHT 16

BRN 16 A

B

-A-

BLK 12 WHT 12

A B

BLK 12 WHT 12

B A

TO BRAKES

1

WHT 12 BLK 12

WHT 12 A B

B A BLK 12

TO TAIL LIGHT BLK

-B-

RED P9 BRN 16

BRN 16

WHT 14

1

4

2

3

YEL 16

BRN 16

BRN 16

YEL 16

4

1

3

2

BRN 16

TO TAG LIGHT

WHT 14

BLK WHT

04

WHT

P7

P8

BLK WHT

ID0340888

94

ELECTRICAL DIAGRAM

LCV TRAILER HARNESS ENDS WITH S/N: CMWMV800CH0000200 REF PART NO. NUMBER

1

215-0018

QTY

1

DESCRIPTION

REMARKS

LCV TRAILER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0340888

95

96

ELECTRICAL DIAGRAM

MR90 & MV800 BEGINS WITH S/N: CMWMV800TH0000201 TRAILER CONNECTOR

BLK

GRN

10

14

A TM BRN 14

RT

RED

LT

14

B GD

WHT

10

BLU

12

YEL

14

1

GRN 14 YEL 14

D E

C B H

A F G

BLK 10

CAVITY PLUG

RED 14 WHT 10 BLU 12 BRN 14

TO TR12 TRAILER HARNESS

03

ID0346036

97

ELECTRICAL DIAGRAM

MR90 & MV800 BEGINS WITH S/N: CMWMV800TH0000201 REF PART NO. NUMBER

1

215-2266

QTY

1

DESCRIPTION

REMARKS

7RV BLADE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE REPLACEMENT CONNECTOR 215-0046 FOR 7RV TRAILER CONNECTOR

NOTE:

03

ID0346036

98

ELECTRICAL DIAGRAM

MV-800 GAL. POSITIVE CABLE (4GA. x76", RED)

4GA. RED

1

01

ID0342596

99

ELECTRICAL DIAGRAM

MV-800 GAL. POSITIVE CABLE (4GA. x76", RED) REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

POSTIVE CABLE (4GA. x 76", RED)

215-0027

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342596

100

ELECTRICAL DIAGRAM

7-WAY RV TONGUE HARNESS ENDS WITH S/N: CMWMV800CH0000200

BRN 12

BLK 12 (4) BLACK 12V BATTERY POWER

(3) BROWN TAIL/RUNNING LIGHTS

YEL 14

(2) BLUE BRAKE CONTROLLER OUTPUT

(1) WHITE GROUND

WHT 12

-A-

(6) GREEN RIGHT TURN/BRAKES

(5) YELLOW LEFT TURN/BRAKES

GRN 14

BLK/WHT 12

TRAILER CONNECTOR

TO BREAKAWAY SWITCH B A BLK 12

BLK/WHT 12

1

YEL 14

WHT 12

03

BRN 12

H

C

B

G

D

A

-A-

F

E

GRN 14

BLK/WHT 12

TO TRAILER HARNESS

BLK 12

ID0342937

101

ELECTRICAL DIAGRAM

7-WAY RV TONGUE HARNESS ENDS WITH S/N: CMWMV800CH0000200 REF PART NO. NUMBER

1

215-0030

QTY

1

DESCRIPTION

REMARKS

7-WAY RV TONGUE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE REPLACEMENT CONNECTOR 215-0046 FOR 7RV TRAILER CONNECTOR

NOTE:

03

ID0342937

102

ELECTRICAL DIAGRAM

TRAILER CONNECTOR

MV-800 GAL. 6-PIN TONGUE HARNESS

BLK/WHT 12

BRN 14 BLK 12

TM

WHT 12

GD

ST A

LT RT

GRN 14

YEL 14

GD POWER IN FOR S1, S2, & S3 LT SIGNAL OUT FOR S1 RT SIGNAL OUT FOR S2 S SIGNAL OUT FOR S3 A POWER IN FOR S4 TM SIGNAL OUT FOR S4

TABLE 1

TO BREAKAWAY SWITCH

1

BLK 12 B A

BLK/WHT 12

WHT 12 BRN 14 BLK 12

01

C

H

E

D B

A G

F

GRN 14

TO TRAILER

HARNESS YEL 14 BLK/WHT 12

ID0343113

103

ELECTRICAL DIAGRAM MV-800 GAL. 6-PIN TONGUE HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1

1

6 PIN TONGUE HARNESS

OPTIONAL

215-0031

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0343113

104

ELECTRICAL DIAGRAM MV-800 GAL. BAT CABLE (4 GA X 10", RED)

TO POSITVE (+) BATTERY

1

4 GA. RED

TO BATTERY DISCONNECT

01

ID0344401

105

ELECTRICAL DIAGRAM MV-800 GAL. BAT CABLE (4 GA X 10", RED) REF PART NO. NUMBER

1

215-0024

QTY

1

DESCRIPTION

REMARKS

POS. BATT. CABLE (4GA. X 10", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0344401

106

ELECTRICAL DIAGRAM

MV-800 GAL. POS. CABLE (4 GA. X 14", RED)

TO BATTERY DISCONNECT OR HYD. POWER PAC SOLENOID

4 GA. RED

1

TO FUSE BAR OR 250A FUSE

01

ID0344425

107

ELECTRICAL DIAGRAM

MV-800 GAL. POS. CABLE (4 GA. X 14", RED) REF PART NO. NUMBER

1

215-0026

QTY

2

DESCRIPTION

REMARKS

POSITIVE CABLE (4GA. X 14", RED)

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1.0 (1X) POS. CABLE WILL GO FROM BATTERY DISCONNECT TO FUSE BAR; (1X) POS. CABLE WILL GO FROM (250A) FUSE TO SOLENOID

01

ID0344425

108

ELECTRICAL DIAGRAM MV-800 GAL. PENDANT JUMPER

TO HYD. MOTOR (BLK WIRE) GRN 16

TO UP SOLENOID

TO DOWN SOLENOID WHT 16

BLK 16

1

WHT 16 WHT 16

GRN 16

C

BLK 16

B

A

A

BLK 16

B C

GRN 16

TO PENDANT

02

ID0353013

109

ELECTRICAL DIAGRAM MV-800 GAL. PENDANT JUMPER REF PART NO. NUMBER

1

215-0032

QTY

1

DESCRIPTION

REMARKS

PENDANT JUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0353013

110

CABLES

BATTERY CABLE (6GA. X 10", BLK)

TO HYDRAULIC HOUSING

1

TO FRAME BASE

01

ID0167161

111

CABLES

BATTERY CABLE (6GA. X 10", BLK) REF PART NO. NUMBER

1

215-1155

QTY

1

DESCRIPTION

REMARKS

BATTERY CALBE (6GA. x 10", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0167161

112

NOTES:

ID0134963

113

ACCESSORIES

114

REVERSE FLOW 2 5 7 36

6

FOOTNOTE 2

1

7 8 9

17 10

38

11 12

20

21 12 13

23

3

4

4

32

8

34

27 31

4 16

TO TANK

3 18

15

19

3 25

37

33

32 3 24

4

13 14

26

22

35

FOOTNOTE 1 27 29

33 27

30

28 09

ID0343529

115

REVERSE FLOW REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 SILENCER WELDMENT 1 4" FORMED TUBE, U SHAPED 16 FLG SCREW (M10-1.50 X 25MM) 16 FLG LOCKNUT (M10-1.50) 5 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 20 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 4 T-BOLT CLAMP (4.56-4.88) 2 S/O COUPLER (48N-64H) 1 PRESSURE RELIEF VALVE 1 REDUCER (48N-32NF) 1 TEE (48NF-48NF-48NF) 2 NIPPLE (48N-3") 2 ELBOW (48NF-48NF90) 1 NIPPLE (48N-4") 1 4-WAY VALVE, 3" 1 VALVE MOUNT BRACKET 1 VALVE MOUNT PLATE 1 VALVE MOUNT BRACKET 4 BOLT (3/8-NC X 5-1/2") 4 FLG LOCKNUT (3/8-NC) 1 COLLAR (04NF) 1 HANDLE EXTENSION 1 COUPLER WELDMENT 1 HANDLE SUPPORT STAND 1 SUPPORT PLATE 1 ELBOW (64NF90) 8 T-BOLT CLAMP (4") 123 SUCTION HOSE (4", SOLD PER IN) 160 SUCTION HOSE (4", SOLD PER IN) 117 SUCTION HOSE (4", SOLD PER IN) 6 SUCTION HOSE (4", SOLD PER IN) 2 CLOSE NIPPLE (64N) 2 S/O COUPLER (64N-64H) 1 -64 90 DEG ELBOW 1 TUBE (4") 1 HALF COUPLING (48NF) 1 VACUUM PRESSURE GAUGE 2 SET SCREW (M8-1.25 X 10MM)

301-7656 301-7315 106-724 106-387 150-3675 150-3675 105-1510 157-389 150-3354 155-265 154-485 115-299 154-487 115-300 150-3350 301-6869 301-6870 301-6871 105-288 105-834 514-408 301-6877 324-759 301-6872 301-6876 157-861 318-384 120-138 120-138 120-138 120-138 153-953 157-863 157-861 150-3533 153-230 258-047 107-353

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

TWO ADDITIONAL SET SCREWS ARE PROVIDED WITH THE HANDLE

FOOTNOTES:

1. REFER TO "BLOWER" ID0343456 FOR MORE HOSE DETAILS. 2. HANDLE COMES WITH 4-WAY VALVE 150-3350, REF #15.

NOTE:

09

ID0343529

116

VAC HOSE ADAPTERS

3

1

2

02

ID0332987

117

VAC HOSE ADAPTERS REF PART NO. NUMBER

QTY

1 301-5571 2 153-954 3 150-5509

1 REDUCED FHC BODY (64F-96F) 1 REDUCER 4 1/2 FHCM-3 1/2 FHCF 1 6" FHCF X 4" FHCM

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE GASKETS USE 116-736 FOR 3", 153-696 FOR 4", AND 153-697 FOR 6".

NOTE:

02

ID0332987

118

ADJUSTABLE COUPLERS

1

7 1 6

2

3

4 5 1

03

ID0210166

119

ADJUSTABLE COUPLERS REF PART NO. NUMBER

1 2 3 4 5 6 7

205-1113 205-1114 205-498 105-359 106-028 105-994 327-5

QTY

1 1 1 4 2 2 4

DESCRIPTION

2" BALL COUPLER ASSEMBLY 2-5/16" BALL COUPLER ASSEMBLY LUNETTE (3") WASHER (5/8) FLG BOLT (5/8-NC X 5", GD8) FLG LOCKNUT (5/8-NC) SCREW-HH[5/8-11 X 1.75, GR5, YZ]

REMARKS

SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 3 USE AS REQUIRED USED WITH 205-498 LUNETTE (3") ONLY USED WITH 205-498 LUNETTE (3") ONLY, TORQUE TO 110 FT-LBS USED WITH 205-1113 & 205-1114 COUPLERS, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. G.T.W. (7000 LBS), MAX VERTICAL TONGUE (1050 LBS) 2. G.T.W. (12500 LBS), MAX VERTICAL TONGUE (1875 LBS) 3. G.T.W. (25000 LBS), MAX VERTICAL TONGUE (3000 LBS) 4. BOTH 205-1113 & 205-1114 INCLUDE 4X 105-385 LOCK WASHER (5/8"), 4X 105-1570 NUT (5/8-11 NC), 4X BOLT (5/8-NC X 1-1/2", GD5), & 1X 110-032 SNAPPER PIN. THE 4X BOLT (5/8-NC X 1-1/2", GD5) THAT ARE INCLUDED WITH THE COUPLER NEED TO BE DISCARDED AND REPLACED WITH 4X 327-5 SCREW-HH[5/8-11 X 1.75, GR5, YZ].

NOTE:

WASHERS SHOULD BE INSTALLED BETWEEN COUPLER AND HITCH CHANNEL.

03

ID0210166

120

CLM3000 GPS KIT MV800

1

2 3 4

01

ID0719256

121

CLM3000 GPS KIT MV800

REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 215-3312 220-6781 110-366

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 1 GPS HARNESS - CANLINK 3000 SERIES 1 FMS - GPS 3657 W/DATA PLAN 6 VELCRO STRIP (1", SOLD PER IN)

REMARKS

CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

01

ID0719256

122

123

124

125

126

HOSE REEL AND MOUNT

7

8 1 9 12

6 4

11 13 10 3

14 2 5 01

ID0351895

127

HOSE REEL AND MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4 FLG SCREW (M8-1.25 X 30MM) 4 FLG LOCKNUT (M8-1.25) 1 HOSE REEL MT. PLATE 4 BOLT (3/8-NC X 3") 4 FLG LOCKNUT (3/8-NC) 1 HOSE REEL 1 SPRAY HOSE (3000) 1 QDC BODY (3/8") 1 QDC ADAPTER (06-06N) 1 ARM 4 POP RIVET (1/8" X 3/8"" STEEL) 1 CONNECTOR (06N-06O90) 1 SPRING HINGE 1 REEL MOUNT

106-163 106-386 301-6765 105-098 105-814 150-3217 153-098 153-461 153-460 301-1576 106-445 514-230 105-1546 301-6766

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0351895

128

NOTES:

ID0134963

129

MISCELLANEOUS

130

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

131

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

132

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

133

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

135

136

MV800 Related Publications Component

Ass’y

P/N

Model: MV800 ................... Parts Manual .................................................................... ............. 053-2378 MV800 .................... Operators Manual ............................................................ ............. 053-2379

Engine: Briggs & Stratton .... Operators Manual ……………………………………………………….053-2384

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 194-035 Element (primary) ............................................................................................ 194-038 Element (secondary) ........................................................................................ 194-039 Oil Filter .......................................................................................................................... 500-2093 Fuel Filter ....................................................................................................................... 500-2088 Vac Canister: Air Filter Parts Ass’y ......................................................................................................... 120-106 Element (primary) ............................................................................................. 195-1200 Vac Pre-Filter: Air Pre-Filter (2.500) ......................................................................................................... 153-495 Water {H2O}: Filter Screen (65 Micron) ................................................................................................. 500-2027

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01

ID0358070

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ID0040564

138

ID0135281