Ditch Witch MR90 Kubota® D1105 Parts Manual 053-2748

MR90 Kubota® D1105

Parts Manual

Issue 10

053-2748

1

MR90 ISSUE NO. 10PL-07/21 For Replacement Copy Order P/N 053-2748

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: MR90

Copyright 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS ________________________ Decals

FM25H ..................................................... 10 MR90 ......................................................... 8 T14R Trailer ............................................. 12

Engine Components

Air Filter System....................................... 26 Battery ..................................................... 24 Control Panel ........................................... 30 Cover, Battery Panel Side ........................ 32 Covers, End Panels ................................. 34 Covers, Top ............................................. 36 Engine Base ............................................ 18 Engine ..................................................... 16 Exhaust and Throttle ................................ 28 Fuel Tank ................................................ 22 Oil Cooler Mounting ................................. 38 Radiator ................................................... 20

Hopper

Hopper ..................................................... 42 Hopper Installation ................................... 44 Pump Mounting ........................................ 46 Pump Plumbing........................................ 48

Tanks

Charge Pump Plumbing ........................... 56 Cone Mounting......................................... 70 Hose Reel Assembly ................................ 60 Lights and Switches ................................. 74 Power Pack to Tank Plumbing ................. 72 Tank Mounting ......................................... 62 Tank, Valve Mounting .............................. 64 Walkway, Rear ......................................... 68 Walkway, Side ......................................... 66 Wash Pump ............................................. 58 Water Tank Mounting ............................... 54 Water Tank Plumbing............................... 52

Hydraulics

Case Drain ............................................... 86 Pit Pump ..................................................98 Plumbing ..................................................80 Power Jack .............................................. 96 Pump Drive .............................................. 82 Schematic ................................................78 Shaker Box .............................................. 90 Shaker Tilt ................................................92 Spoils Mixer ............................................. 94 Supply/Return .......................................... 88 Wash Pump ............................................. 84

Trailer

Axles, Wheels & Tires ............................ 108 Battery Box & Accessories ..................... 114 Fenders .................................................. 112 Light Bar Mounting ................................. 102 Lighting .................................................. 116 Power Jack Mounting ............................. 104 Step and Hand Rails .............................. 106 Tongue Storage Box .............................. 110

Shaker Box

Shaker Assembly ................................... 122 Shaker Box Assembly ............................ 124 Shaker Frame Mounting ......................... 120

Spoils Mixer

Spoils Mixer Blade Mounting .................. 130 Spoils Mixer Door Mounting ................... 132 Spoils Mixer Mounting ............................ 128

Electrical

Cable – Battery Cable (Red) ........................ 170 Cable – Negative Battery Cable (Black) .......... 166 Cable – Negative Cable (Black) .................... 164 Cable – Positive Cable (Red) ....................... 162 Diagram – 6-Pin Adapter Harness ................ 160 Diagram – 7RV Blade Harness .................... 158 Diagram – FM25H Harness ........................ 144 Diagram – Ground Strap (13.5”) ................... 168 Diagram – Light Harness............................ 150 Diagram – MR90 Harness .......................... 148 Diagram – MR90 Remote ........................... 172 Diagram – Tank Float Harness .................... 152 Diagram – TR12 Trailer Harness .................. 154 Schematic – MR90 Mud ............................ 136 ID0352494

6

CONTENTS ________________________ Accessories

No Spoils Mixer Option ......................... 180 Pit Hoses .............................................. 178 Pit Pump Assembly – Stanley .................. 184 Pit Pump Mount ..................................... 186 Pit Pump ................................................ 188 Radio Remote ....................................... 190 Spray Lance .......................................... 182 Umbrella Kit ........................................... 192

Miscellaneous

Bolt/Nut Torque Chart ........................... 196 Filters .................................................... 202 Optional Kits .......................................... 202 Related Publications .............................. 202 Replacement O-Ring Chart ................... 201 Warranty Registration ............................ 204

ID0352494

7

DECALS

8

DECAL LOCATION MR90

14

8

20

14 5

7

11 21

6 7

14 10 22b

2 12 2705940-1

19

3

8 23

9

13

15 4

22a

6 7 1

18 6

17

07

16

7

ID0341926

9

DECAL LOCATION MR90 REF PART NO. NUMBER

270-6118 1 270-7385 270-6040 2 270-6044 3 270-6042 4 270-6043 5 273-554 6 274-442 7 274-318 8 270-4611 9 270-6259 10 270-6036 11 270-1151 12 700-143 13 270-6064 14 273-291 15 270-7419 270-6258 16 270-6131 17 270-6132 18 270-6133 19 270-6135 20 270-7286 270-6303 21 270-4541 22 274-352 23 270-6773

QTY

1 1 1 1 1 1 4 4 3 1 1 1 1 1 4 1 1 1 1 1 1 1 1 AR 1

DESCRIPTION

MR90 SERVICE DECAL KIT MR90 GRAY MODEL ID MR90 MODEL ID PUMP CONTROL PANEL CONTROL PANEL PUMP/ACCESSORY PANEL ANTIFREEZE LIFT LOCATION TIE DOWN LOCATION WARNING MOVING PARTS ISO PIT PUMP CONTROL VALVE WARNING PRESSURIZED FLUID OR AIR ISO DANGER ROTATING SHAFT ISO WARNING READ OPERATOR MANUAL ISO RELAY BLOCK WHITE HI VIS STRIPE GRAY LOGOTYPE 42” x 7” LOGOTYPE W/STRIPE MIX RETURN RECYCLE INLET MIX INLET RECYCLE RETURN GRAY STACKED LOGOTYPE STACKED LOGOTYPE WARNING MOVING PARTS HI VIS STRIPE (2”, SOLD PER 1”) PATENT

REMARKS

SEE FOOT NOTE 1 SEE FOOT NOTE 2 SEE FOOT NOTE 3. APPLY INSIDE OF BOX. LOCATE AT LEAST 3” AWAY FROM ALL LIGHTS.

SEE FOOT NOTE 1 SEE FOOT NOTE 1 SEE FOOT NOTE 2 126” TOTAL. LOCATION a: 63”. LOCATION b: 3 x 21”

FOOTNOTES 1. NOT PART OF KIT. 2. NOT PART OF KIT. PART OF KIT #350-4122.

3. NOT PART OF KIT. PART OF KIT #350-4141.

07

ID0341926

10

DECAL LOCATION FM25H 20

4 19 10

21 6

22

12 14

11 4 15

5 4

16

17

CONTROL PANEL

1

13 16 2 7 3

23

9

10 8 17 4

FOOTNOTES:

5 3 4 18

06

ID0342124

11

DECAL LOCATION FM25H REF PART NO. NUMBER

QTY

270-6126 1 701-355 2 270-6375 3 700-143 4 274-442 5 274-318 6 270-5131 7 270-5993 8 270-5337 9 270-6978 10 270-7386 270-6041 11 270-6964 12 270-7894 13 270-6062 14 270-5127 15 270-6968 16 270-4541 17 270-7726 18 270-7103 19 270-6063 20 270-6134 21 270-2413 22 700-063 23 270-7792

DECAL KIT - FM25H 1 CAUTION HOT PARTS ISO 1 FUSE BLOCK 2 WARNING READ OPERATOR MANUAL ISO 5 LIFT LOCATION 4 TIE DOWN LOCATION 1 BATTERY DISCONNECT SWITCH 1 CONTROL PANEL 1 ULTRA LOW SULFUR FUEL 1 NOTICE ADD COOLANT ISO 2 FM25H GRAY MODEL ID W/ LOGOTYPE 2 FM25H MODEL ID W/ LOGOTYPE 1 NOTICE ELECTRICAL SYSTEM ISO 1 HYDRAULIC RESERVOIR (THF) ISO 1 FUSE/RELAY BLOCK 1 BATTERY 1 NOTICE OIL LEVEL (HYDRAULIC) ISO 2 WARNING MOVING PARTS ISO 2 NOTICE LUBE 50 HRS ISO 1 FM25 SERVICE / LUBE CHART ISO 1 RELAY BLOCK 1 FLUID CONNECTION MAP 1 DANGER ELECTRIC SHOCK 1 HYDRAULIC OIL CAP 1 OPERATOR MANUAL REPLACEMENT

DESCRIPTION

REMARKS

SEE FOOT NOTE 1

PLACE INSIDE MANUAL BOX

FOOTNOTES: 1. NOT PART OF KIT.

06

ID0342124

12

DECAL LOCATION T14R TRAILER 4

7 2 1

5 7 3

3

3

3

05

ID0345476

13

DECAL LOCATION T14R TRAILER REF PART NO. NUMBER

1 2 3 4 5 6 7

270-6272 273-475 270-5127 274-352 270-6159 270-1506 270-6374 270-4873

QTY

DESCRIPTION

T14R TRAILER SERVICE DECAL KIT 1 WARNING READ OPERATOR MANUAL 1 BATTERY AR HI VIS STRIPE (2”, SOLD PER 1”) 1 HYDRAULIC JACK 1 DANGER ROTATING SHAFT 1 T14R TIRE PRESSURE LABEL 2 GREASE ZERK

REMARKS

SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1

FOOTNOTES:

1. LOCATE DECAL WITHIN 3 INCHES OF TRAILER CERTIFICATION TAG. 2. NOT PART OF KIT 3. VARIOUS LENGTHS AND QUANITIES, APPLY TO BOTH SIDES,265” TOTAL. 4. PLACE HI-VIS NO CLOSER THAN 3” TO LIGHTS

05

ID0345476

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE

FM25/ FM25X

2 7

1

6

4

5

10

3

ID0196656

17

ENGINE

FM25/ FM25X REF PART NO. NUMBER

QTY

1 300-6685 2 217-453 3 171-017 4 194-041 5 194-380 6 106-617 7 105-894

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

ALTERNATOR BRACKET ALTERNATOR FAN BELT OIL FILTER ELEMENT FAN PULLEY SCREW (M10-1.50 X 80MM) LOCKNUT(M10-1.50,PRV TRQ,10.9)

NOT SHOWN:

194-378 194-379 194-383 217-952 213-306 194-386 194-382 194-100 054-051 213-338 194-210 153-352 500-2144 153-353 499-827 155-748 500-5275

1 FLYWHEEL AND RING GEAR 1 FUEL PUMP, MECHANICAL 3 GLOW PLUG 1 OIL PRESSURE SWITCH 1 STOP SOLENOID 1 FUEL FILTER ELEMENT 1 STARTER 1 FAN SPACER 1 OPERATOR MANUAL 1 TEMPERATURE SWITCH 1 THERMOSTAT 1 THERMOSTAT GASKET 1 WATER PUMP FOR ENGINES 195-1188 AND 195-2812 1 WATER PUMP GASKET 1 OIL FILLER PLUG 1 O-RING (916 D90) 1 ASSY PUMP, INJECTION

FOOTNOTES:

NOTE:

10

ID0196656

18

ENGINE BASE 2 7

6 11 5

3 4

9 8

1 10

04

ID0183868

19

ENGINE BASE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

4 SHOCK MOUNT 4 FLG LK SCREW (M10-1.50 X 35MM) 12 FLG LOCKNUT (M10-1.50) 1 ENGINE BASE 1 ENGINE MOUNT 1 ENGINE MOUNT 12 SCREW (M10-1.25 X 25MM) 4 METAL TACK (.250" X .142") 1 SERIAL NUMBER PLATE (3.5" X 2" X.020") 8 FLG SCREW (M10-1.50 X 25MM) 12 LOCK WASHER (M10)

116-673 106-993 106-387 300-2964 300-2971 300-2972 111-054 110-384 270-2136 106-724 106-090

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0183868

20

RADIATOR

7 13 8 10

11 27

21

14 18 15

12

16 9

19 22 25

26

24

17 1

6

23 20

5

3 2

2 4

10

ID0183828

21

RADIATOR REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

DESCRIPTION

153-702 1 ADAPTER (M12-1.25 X 06H) 116-881 32 BULK HOSE (3/8", SOLD PER FT) 110-249 4 WORM CLAMP (1/4" TO 5/8") 154-229 1 BK CONNECTOR (06O-06O90BK) 157-947 3 FITTING (06O-06H) 154-330 1 PLUG (06O) 300-3365 1 COOLER PLATE 106-385 2 FLG LOCKNUT (M6-1.00) 106-379 2 FLG LK SCREW (M6-1.00 X 20MM) 364-566 1 COOLANT OVERFLOW RESERVOIR 116-489 AR BULK EDGE (1/8",SOLD PER FT) 106-551 2 CLIP NUT (M8-1.25) 116-578 25 BULK EDGE (1/8") 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 215-1223 1 14" PUSHER FAN 106-712 4 FLG SCREW (M6-1.00 X 16MM) 105-003 4 FLG LOCKNUT (5/16-NC) 106-617 1 SCREW (M10-1.50 X 80MM) 105-894 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 105-873 4 FLG LK BOLT (5/16-NC X 1") 194-169 1 RADIATOR ASSEMBLY 106-386 4 FLG LOCKNUT (M8-1.25) 105-1228 4 BUFFER 30 X 20 A M8X20 CR45 300-5276 1 RADIATOR MOUNT 300-5277 1 RADIATOR MOUNT 300-6586 1 SPACER 300-6173 1 COOLANT BOTTLE BRACKET

REMARKS

A-1 @ 8.5"; B-1 @ 23"

1 @ 64" 1 @ 25" TORQUE BOLTS TO 8 FT-LBS, USE LOCTITE 242 OR EQUIVALENT

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

153-716 153-688 153-689 500-2412

RADIATOR CAP TOP RADIATOR HOSE BOTTOM RADIATOR HOSE RUBBER CUSHION

FOOTNOTES:

NOTE:

10

ID0183828

22

FUEL TANK

14

13 C 11

7

13 E

13 A

13 D

13 B

16 3

8

14

10

2

12

1 4A

4B 9

15

6 5

17

05

ID0183970

23

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1 116-325 2 GROMMET (.362") 2 156-269 1 S/O COUPLER (04H-05H90) 3 159-855 1 S/O COUPLER (04H90-05H90) 4 118-096 26 BULK FUEL TUBING (1/4",PER FT) 5 194-505 1 FUEL PICKUP 6 110-563 3 SPRING CLAMP (3/8") 7 155-941 1 FUEL FILTER (05H-05H. IN-LINE) 8 214-844 1 FUEL SENDER 9 165-704 1 GASKET 10 149-536 1 FUEL FILTER 11 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 12 106-386 2 FLG LOCKNUT (M8-1.25) 13 116-108 85 BULK HOSE (5/16", SOLD PER 1") 14 110-249 10 WORM CLAMP (1/4" TO 5/8") 15 300-2975 1 FUEL TANK 16 105-214 5 FLG SCREW (#10-24 X .5") 17 117-463 AR LINER PAD (.25" THK)

REMARKS

A - 1 @ 8"; B - 1 @ 18"

INCLUDES 194-386 FUEL FILTER ELEMENT A - 1 @ 5"; B - 1 @ 26" ; C - 1 @ 5" ; D - 1 @ 21" ; E - 1 @ 29" SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 301-8685 FUEL TANK FOR FM25H, SERVICE PARTS: 111-065 FUEL CAP LOCKING, VENTED 153-900 STRAINER 155-125 PLUG (04S)

NOTE:

05

ID0183970

24

BATTERY

4 5

2 3

9 SEE "NOT SHOWN"

7

8 6

06

1

ID0184453

25

BATTERY REF PART NO. NUMBER

QTY

1 217-819 2 105-095 3 300-2969 4 195-339 5 317-624 6 215-305 7 106-162 8 300-2964 9 106-5186

1 2 1 2 2 1 1 1 1

DESCRIPTION

BATTERY DISCONNECT SWITCH WASHER (1/4") BATTERY RETAINER WING NUT (1/4-NC) BATTERY BOLT BAT CABLE (4 GA X 30", BLK) FLG SCREW (M8-1.25 X 20MM, GD8) ENGINE BASE BATTERY-12 VOLT [WET, GROUP 26]

REMARKS

USED ON FM 25.

FOR FM25H USE BATTERY 215-3034, 775CCA

NOT SHOWN:

215-303 AR BAT CABLE (4 GA X 10",RED) 215-308 AR BAT CABLE (4 GA X 38", RED) 215-1626 1 BATTERY GROUND STRAP 215-0038 1 TERM. INSUL. CAP, RED, 234E4V02

USE WHEN THE BATTERY IS ON THE ALTERNATOR SIDE USE WHEN THE BATTERY IS ON THE OPPOSITE SIDE FROM THE ALTERNATOR USE ON FM25H

FOOTNOTES:

NOTE:

06

ID0184453

26

AIR FILTER SYSTEM FM25H

6

1

8

5

7 2 3 3

4

01

ID0342081

27

AIR FILTER SYSTEM FM25H

REF PART NO. NUMBER

QTY

1 194-035 2 194-036 3 110-134 4 120-556 5 106-381 6 301-7264 7 106-380 8 106-386

1 AIR FILTER PARTS ASS'Y 1 MOUNTING CLAMP (5.750") 2 WORM CLAMP (2.062" TO 2.750") 1 AIR INTAKE HOSE 2 FLG LK SCREW (M8-1.25 X 25MM) 1 FILTER BRACKET 2 FLG LK SCREW (M8-1.25 X 16MM) 2 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 194-038 FILTER ELEMENT, PRIMARY, 194-039 FILTER ELEMENT, SECONDARY

NOTE:

01

ID0342081

28

EXHAUST AND THROTTLE 1

3 2

4 5 6 7 8 22

18 21

15 13 13

20 14

16

17

13 11

20 12 19 05

14

9

10 ID0168263

29

EXHAUST AND THROTTLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

196-019 194-049 300-3064 194-365 105-806 105-091 106-389 149-326 309-610 309-611 106-381 111-054 106-396 106-386 106-561 106-049 300-5245 106-048 106-163 106-380 195-1312 500-1529

QTY

1 1 1 1 4 4 4 1 1 1 2 1 6 7 1 4 1 4 1 6 1 1

DESCRIPTION

EXHAUST STACK CLAMP ASSEMBLY CENTER SUPPORT EXHAUST MUFFLER SCREW (M8-1.25 X 25MM) LOCK WASHER (5/16") WASHER (M8) GASKET, MUFFLER MUFFLER BRACKET THROTTLE BRACKET FLG LK SCREW (M8-1.25 X 25MM) SCREW (M10-1.25 X 25MM) WASHER (M10, HARDENED) FLG LOCKNUT (M8-1.25) LOCKNUT (M8-1.25,PRV TRQ,10.9) BOLT (#10-24 X 3/4", PLPS) THROTTLE BRACKET LOCKNUT (#10-24) FLG SCREW (M8-1.25 X 30MM) FLG LK SCREW (M8-1.25 X 16MM) THROTTLE CABLE SET SCREW (M8 X 50MM, SOC)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CONNECT THROTTLE CABLE TO CENTER HOLE OF THROTTLE LINKAGE.

NOTE:

05

ID0168263

30

CONTROL PANEL FM25H

7 11

20

25

19 6

24

21

4

13 2

9

3 15

27

12 26

22

10 16

18

16

8

5

23 1

02

17

14

ID0341858

31

CONTROL PANEL FM25H

REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-4844 1 CONTROL SIDE PANEL 2 306-607 1 HORN BUTTON 3 306-608 1 BUTTON COVER 4 306-603 1 AUDIO ALARM 5 117-558 1 LATCH, ADJUST LEVER (LOCKING) 6 106-049 4 BOLT (#10-24 X 3/4", PLPS) 7 106-048 4 LOCKNUT (#10-24) 8 106-712 4 FLG SCREW (M6-1.00 X 16MM) 9 106-385 4 FLG LOCKNUT (M6-1.00) 10 110-560 2 POP RIVET (3/16" X 1/2", ALUM) 11 300-5245 1 THROTTLE BRACKET 12 362-1241 1 PAD 13 215-1928 1 DISPLAY, GAUGE 14 106-558 4 CLIP NUT (M10-1.50) 15 107-135 7 CLIP NUT (M8-1.25) 16 106-551 5 CLIP NUT (M8-1.25) 17 106-381 14 FLG LK SCREW (M8-1.25 X 25MM) 18 107-001 4 FLG LK SCREW (M10-1.50 X 25MM) 19 362-1213 1 SOUND INSULATION 20 106-386 5 FLG LOCKNUT (M8-1.25) 21 106-380 3 FLG LK SCREW (M8-1.25 X 16MM) 22 300-4851 1 STIFFINER 23 300-5259 1 VENT PLATE 24 110-346 1 HINGE (6") 25 195-1312 1 THROTTLE CABLE 26 214-301 1 ACCESSORY SOCKET 27 215-2013 1 IGNITION SWITCH

REMARKS

300-2999 REPLACEMENT DOOR

USE REPLACEMENT KEY 105-1790 & 105-1791 BLK BOOT, KEY COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0341858

32

COVER, BATTERY PANEL SIDE

11 13

7 16

12

15 9

14 4 8

6 2

3

5 1 10 9 9

04

ID0184575

33

COVER, BATTERY PANEL SIDE REF PART NO. NUMBER

QTY

1 300-2993 2 217-819 3 117-558 4 106-237 5 106-378 6 106-558 7 107-135 8 106-551 9 106-381 10 107-001 11 362-1215 12 106-386 13 300-4851 14 110-778 15 300-5259 16 362-1241

1 SIDE PANEL 1 BATTERY DISCONNECT SWITCH 1 LATCH, ADJUST LEVER (LOCKING) 8 LOCKNUT (M6-1.00,PRV TRQ,NLK) 8 FLG LK SCREW (M6-1.00 X 12MM) 3 CLIP NUT (M10-1.50) 7 CLIP NUT (M8-1.25) 5 CLIP NUT (M8-1.25) 14 FLG LK SCREW (M8-1.25 X 25MM) 3 FLG LK SCREW (M10-1.50 X 25MM) 1 SOUND INSULATION 2 FLG LOCKNUT (M8-1.25) 1 STIFFINER 1 HINGE (8.75") 1 VENT PLATE 1 PAD

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR REPLACEMENT DOOR

NOT SHOWN:

FOOTNOTES:

1. 300-2994 DOOR

NOTE:

04

ID0184575

34

COVERS, END PANELS FM25H

1

2

01

ID0342086

35

COVERS, END PANELS FM25H

REF PART NO. NUMBER

QTY

1 301-7261 2 300-3038

1 END PANEL 1 END PANEL

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342086

36

TOP COVERS 12 1

3

9

4

8

7

2

10 7

4 3

11

5 6

04

ID0168624

37

TOP COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

REMARKS

117-558 4 LATCH, ADJUST LEVER (LOCKING) 107-802 4 SHLD BLT (M12 X 16MM,M10-1.50) 105-118 4 WASHER (3/8") 106-758 4 LOCKNUT (M10-1.5) 362-1218 1 SOUND INSULATION 362-1217 1 SOUND INSULATION 106-397 4 WASHER (M12, HARDENED) 300-3056 1 LONG TOP COVER 300-3059 1 TOP COVER 179-583 2 PROP ROD 116-724 53 BULK SEAL (3/32", SOLD PER FT) 105-1975 4 RUBBER BUMPER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0168624

38

OIL COOLER MOUNTING FM25H

1

3

2

01

ID0287547

39

OIL COOLER MOUNTING FM25H

REF PART NO. NUMBER

QTY

1 2 3

4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 OIL COOLER W/ FAN

106-381 106-386 195-1051

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0287547

40

NOTES:

ID0134963

41

HOPPERS

42

HOPPER

FM5, FM13, FM13V, & FM25

3

2 21 12

25

14

16

13 22

17 19

11

5 18 3

6

4

7 20 10

9 15

8

23 1 3

04

24

ID0033226

43

HOPPER

FM5, FM13, FM13V, & FM25 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 HOPPER WELDMENT 1 BAG CUTTER 10 POP RIVET (3/16" X .664") 1 LANYARD CABLE (13.5") 1 WASHER (.191") 1 METER PLATE 1 BACKER PLT 1 WEATHER FLAP 1 COVER 1 LEFT BRACKET 1 RIGHT BRACKET 1 ANCHOR BRACKET 1 HOOD LATCH 1 SCREW (M6-1.00 X 45MM) 8 FLG LOCKNUT (M6-1.00) 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 SCREW (M8-1.25 X 12MM) 4 CARRIAGE BOLT (M10-1.50X20MM) 4 FLG LOCKNUT (M10-1.50) 8 FLG SCREW (M6-1.00 X 20MM) 1 SCREEN 1 SCREEN FRAME 1 LATCH BRACKET 2 POP RIVET (3/16" X 1/2") 1 LOCKNUT (M6-1.00,PRV TRQ,10.9)

309-293 310-210 110-348 110-239 106-205 309-914 302-2091 302-2092 309-090 310-567 310-566 110-224 110-222 106-093 106-385 106-561 107-519 107-700 106-387 106-161 305-621 309-355 110-223 110-253 106-538

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0033226

44

HOPPER INSTALLATION FM25H

2

3

1

01

ID0342027

45

HOPPER INSTALLATION FM25H

REF PART NO. NUMBER

QTY

1 301-7263 2 107-700 3 106-387

1 MOUNT PLT 4 CARRIAGE BOLT (M10-1.50X20MM) 4 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342027

46

PUMP MOUNTING

1

FM25H

3 9

12 3

11

12

13 4 13 14 15

11 2 4 10 7 4

2 8

10 5 6 6 5

7 8

04

4

ID0342273

47

PUMP MOUNTING FM25H

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 SHEAVE (2/B-7.75") 2 PUMP MOUNT 2 BELT (BX35) 6 WASHER (M12, HARDENED) 2 WASHER (7/16") 2 FLG LK NUT (M12-1.75) 2 SCREW (M12-1.75 X 70MM) 2 TENSIONER BRACKET 8 FLG LK SCREW (M10-1.50 X 20MM) 4 CARRIAGE BOLT (1/2-NCX1-1/2") 4 LOCKNUT (1/2-NC) 2 CENTRIFUGAL PUMP 2" 2 FLG LK SCREW (M10-1.50 X 25MM) 2 STRAP 2 JAM NUT (1/2-NF)

170-1016 301-7262 170-1015 106-397 105-059 106-709 106-720 300-2974 106-382 107-949 105-065 150-4071 105-799 301-6905 106-447

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS INSTALL STRAPS ON THE BASE OF THE MIXING PUMP (HOPPER)

NOT SHOWN:

166-1029 500-3257 500-3390 500-3397 500-3398 500-3354 500-3419 500-3420

HOUSING ASSEMBLY O-RING CLUTCH PEDESTAL BALL BEARING SHAFT WEAR PLATE SCREW FHS (5/16-X 5/8) HEX JAM NUT (1/2-20)

USED IN 500-3390 CLUTCH PEDESTAL USED IN 500-3390 CLUTCH PEDESTAL

FOOTNOTES:

NOTE:

04

ID0342273

48

PUMP PLUMBING FM25H

5

6

5

26

9

7

8 10 8

23

3

17 28

25

13

2

19

4

18

22

15

3 30

24 8 20

1

30 27

27

21

1

29

16

12

1

11

14 1 14

06

ID0342194

49

PUMP PLUMBING FM25H

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

4 FHC ADAPTER (40-32N) 1 NIPPLE (20N-2") 2 SHUT-OFF (32NF-32NF) 1 ALL THREAD (32N-2") 2 STREET ELBOW (24N-24NF90) 1 ALL THREAD (24N) 1 FHC ADAPTER (24-24N) 8 LOCK WASHER (5/16") 2 BOLT (5/16-NC X 2-1/2", GD8) 2 BOLT (5/16-NC X 5") 2 CENTRIFUGAL PUMP 2" 1 FLANGE - 2" 1 STREET ELBOW (32N-32NF90) 2 SHUT-OFF (04N-04NF) 1 PRESSURE GAUGE (0-60 PSI) 1 FHC ADAPTER (16-16N) 1 NIPPLE (16N-2.5") 1 AL PUMP MANIFOLD 4 BOLT (5/16-NC X 1") 1 REDUCER (08N-1/4-NF) 1 COLLAR (32NF) 1 NIPPLE (32N-2") 1 FHC ADPTR X CPLR (32-24) 1 MIXING VENTURI 1 SHUT-OFF (20NF-20NF) 1 SHUT-OFF (24NF-24NF) 2 SHUT-OFF (16NF-16NF) 1 TEE (16NF) 1 STREET ELBOW (16N-16NF90) 2 ALL THREAD (16N)

159-181 115-207 120-059 115-295 114-031 115-263 155-204 105-091 105-178 105-838 150-4071 125-585 114-004 150-4479 150-4077 155-232 115-206 179-898 105-094 115-286 115-186 515-680 150-1520 300-1572 159-789 159-790 514-318 514-033 115-440 115-1016

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

166-1029 500-3257 500-3390 500-3397 500-3398 500-3354 500-3419 500-3420

HOUSING ASSEMBLY O-RING CLUTCH PEDESTAL BALL BEARING SHAFT WEAR PLATE SCREW FHS (5/16-X 5/8) HEX JAM NUT (1/2-20)

USED IN 500-3390 CLUTCH PEDESTAL USED IN 500-3390 CLUTCH PEDESTAL

FOOTNOTES:

NOTE:

06

ID0342194

50

NOTES:

ID0134963

51

TANKS

52

WATER TANK PLUMBING 5 4 5 3 12

2

TO WASH PUMP

18

14 16 13

7

11 15 1

18 26 6

TO CHARGE PUMP

6

17 18

9 21

18 8

19 22

18

7

24

7

10 23

25 20

03

ID0346569

53

WATER TANK PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

QTY

DESCRIPTION

REMARKS

362-1834 1 VAC WATER TANK (POLYETHYLENE, 300 GAL) 357-261 1 FILLWELL (16") 108-072 8 SCREW (#10-16 X 1.25", PAN PLPS) 364-434 1 TANK CAP (16", VENTED) 357-263 1 TANK CAP (4") 153-883 2 BK CONNECTOR (12NF, POLY) 514-161 3 S/O COUPLER (12N-12H) 115-123 1 TEE (12NF) 150-1924 1 NIPPLE (12N-4") 115-121 1 NIPPLE (12N-2") 301-6825 1 TANK LID RING 106-848 4 FLG SCREW (M6-1.00 X 25MM) 106-237 5 LOCKNUT (M6-1.00,PRV TRQ,NLK) 110-239 1 LANYARD CABLE (13.5") 106-712 1 FLG SCREW (M6-1.00 X 16MM) 107-744 5 WASHER (M6) 514-433 1 S/O COUPLER (12N-12HSB90) 110-026 5 WORM CLAMP (1/2" TO 1-1/4") 301-6752 1 HOSE GUARD 105-032 2 BOLT (3/8-NC X 3/4") 105-834 2 FLG LOCKNUT (3/8-NC) 105-1357 2 BOLT-ON CLAMP (1.187") 120-073 1 SHUT-OFF (12NF-12NF) 115-374 16 BULK HOSE (3/4" SOLD PER LF) 115-374 20 BULK HOSE (3/4", SOLD PER LF) 116-636 20 BULK HOSE (3/4", SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0346569

54

WATER TANK MOUNTING

3

5

4

2

1

10 9 7 10

8 9

6 8 03

ID0341277

55

WATER TANK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 TANK BASE 1 VAC WATER TANK (POLYETHYLENE, 300 GAL) 2 TANK STRAP 8 SCREW (M12-1.75 X 35MM) 8 FLG LK NUT (M12-1.75) 2 CLAMP PLT 2 CLAMP PLT 7 FLG LOCKNUT (1/2-NC, GD8) 7 WASHER (1/2") 7 FLG BOLT (1/2-NC X 1-1/2",GD8)

324-985 362-1834 322-628 105-247 106-709 301-7238 301-7239 106-198 105-071 106-499

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0341277

56

CHARGE PUMP PLUMBING TO RECYCLE TANK

2

10

1 9

5

9

6

4 3 11 FROM WATER TANK

13 12 14

01

7

8 ID0343121

57

CHARGE PUMP PLUMBING REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 514-161 1 S/O COUPLER (12N-12H) 2 155-116 1 CONNECTOR (12N-12N90) 3 150-4056 1 CENTRIFUGAL PUMP 3/4 4 514-433 1 S/O COUPLER (12N-12HSB90) 5 116-636 38 BULK HOSE (3/4", SOLD PER FT) 6 105-832 4 FLG LOCKNUT (1/4-NC) 7 105-095 4 WASHER (1/4") 8 105-819 4 FLG LK BOLT (1/4-NC X 1") 9 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 10 120-073 1 SHUT-OFF (12NF-12NF) 11 216-026 8 FLEX-GUARD (.25") 12 214-103 1 (2-WAY) MALE CONNECTOR 13 157-645 2 WEATHER-PAC SEAL (2.80MM) 14 214-104 2 PACKARD MALE TERMINAL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0343121

58

WASH PUMP 13

22 14

21 23

24

33 12

34 27

25

18 16

35

15

32 10

29

1

20 3

5

11 17

30

28

4

37

20 24

2

6 36

7

31

9

8

19 26

02

ID0340996

59

WASH PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 WATER PUMP 1 MOTOR 1.02 CID 1 ADAPTER PLT 1 PUMP MOUNT 1 UNLOADER VALVE 1 REDUCER (12N-08NF) 1 CONNECTOR (08N-08N) 1 ELBOW (06N-06NFX90) 1 REDUCER (08N-06NF) 1 COLLAR (06NF) 1 S/O COUPLER (12N-12H90-04N, SHORT) 1 TANK MOUNT 1 ANTIFREEZE TANK 1 S/O COUPLER (12N-12H) 1 ALL THREAD (12N) SCH 80 1 S/O COUPLER (12N-12HSB90) 1 SHUT-OFF (04N-04NF) 3 WORM CLAMP (1/2" TO 1-1/4") 4 FLG LK SCREW (M8-1.25 X 16MM) 8 FLG LOCKNUT (3/8-NC) 4 BOLT (5/16-NC X 1-1/2") 4 WASHER (5/16") 15 BULK HOSE (3/4", SOLD PER FT) 4 FLG LK BOLT (3/8-NC X 1") 4 FLG LK BOLT (3/8-NC X 1-1/4") 2 FLG LK BOLT (3/8-NC X 1-1/2") 4 FLG LOCKNUT (1/2-NC) 4 FLG LK BOLT (1/2-NC X 1-1/4") 1 3-WAY SHUT-OFF (12NF) VALVE 1 INLINE STRAINER (-12NF, NYL) 1 HOSE (3/8-NPT X 16") 1 HOSE (06OFX-24"-3000) 4 FLG LOCKNUT (5/16-NC) 1 BRACKET 2 FLG SCREW (#10-24 X .5") 1 UNION (08N-08NF) 1 CONNECTOR (06N-06O90)

150-4041 158-918 301-7180 301-7181 150-4040 115-126 155-210 157-279 514-085 115-182 150-4042 301-7182 362-1802 514-161 115-163 514-433 150-4479 110-026 106-380 105-834 105-109 105-117 116-636 105-826 105-827 105-874 105-833 105-830 149-431 159-331 155-351 154-807 105-003 301-6897 105-214 155-020 514-230

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0340996

60

HOSE REEL ASSEMBLY 4

3

11 8 12 10

9 1

7

2

02

5

6

ID0343178

61

HOSE REEL ASSEMBLY REF PART NO. NUMBER

QTY

101-118 1 150-3217 2 106-048 3 153-461 4 153-460 5 301-1576 6 106-445 7 105-1546 8 153-098 9 110-259 10 105-095 11 105-185 12 514-230

HOSE REEL ASSEMBLY 1 HOSE REEL 1 LOCKNUT (#10-24) 1 QDC BODY (3/8") 1 QDC ADAPTER (06-06N) 1 ARM 4 POP RIVET (1/8" X 3/8"" STEEL) 1 SPRING HINGE 1 SPRAY HOSE (3000) 1 BOLT-ON CLAMP (.625") 1 WASHER (1/4") 1 BOLT (#10-24 X 1/2", RD SLT) 1 CONNECTOR (06N-06O90)

DESCRIPTION

REMARKS

INCLUDES ITEMS 1-12 AND 270-6035

NOT SHOWN:

270-6035

1

WARNING PRESSURIZED FLUID OR AIR

FOOTNOTES:

NOTE:

02

ID0343178

62

TANK MOUNTING

8 2 9 4 1 5

2 7

4

3 3

3

6 3

02

ID0351400

63

TANK MOUNTING REF PART NO. NUMBER

QTY

1 106-191 2 105-416 3 105-994 4 301-7030 5 301-7031 6 301-7032 7 115-595 8 105-370 9 105-337

1 BOLT (5/8-NC X 6", GD8) 4 WASHER (5/8") 4 FLG LOCKNUT (5/8-NC) 2 ISOLATOR PAD 1 CLAMP PLT 1 CLAMP PLT 2 COMPRESSION SPRING 2 BOLT (5/8-NC X 5-1/2", GD8 1 FLANGE BOLT (5/8-NC X 2")

DESCRIPTION

REMARKS

SPRING HEIGHT SHOULD BE BETWEEN 2.75 - 3.0 INCHES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0351400

64

TANK, VALVE MOUNTING 24

20

4

19

3

14 2

12

13

16 27 15

1

25

28 30

29 7 18

8 23

9

10

22

17 11

5 6

21

26 22

01

21

ID0341222

65

TANK, VALVE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 FILLWELL (16") 8 FLG SCREW (#10-16 X 1") 1 TANK CAP (16", VENTED) 1 TANK CAP (4") 1 ALL THREAD (32N-2") 1 SHUT-OFF (32NF-32NF) 3 FHC ADAPTER (40-32N) 1 NIPPLE (48N-3") 1 SHUT-OFF (48NF-48NF) 1 FHC ADAPTER (56-48N) 1 S/O COUPLER (16N-16H90) 1 VALVE SD6/6 4 LEVER (M8 -1.25) 4 JAM NUT (M8-1.25) 4 SCREW (M8-1.25 X 16MM) 4 WASHER (M8) 2 FLG LK BOLT (1/2-NC X 1-1/2") 2 FLG LOCKNUT (1/2-NC) 4 CLIP NUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 2 CHAIN 2 FHC CAP (48) 1 VALVE MOUNT 1 COVER 1 TANK 1 FHC ADAPTER (56-32N) 4 LOCK WASHER (5/16") 1 LID HOLDER 2 FLG LOCKNUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 3/4")

357-261 105-1948 364-434 357-263 115-295 514-308 159-181 115-299 120-060 155-263 155-137 150-2419 149-127 106-539 106-232 106-389 105-831 105-833 106-551 106-381 117-476 105-728 301-7179 301-7178 301-7177 149-256 105-091 301-6842 105-003 105-823

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341222

66

SIDE WALKWAY

3

6 8 5

5 4

6 7

1 7 5

8

5 2

02

6

ID0352002

67

SIDE WALKWAY REF PART NO. NUMBER

QTY

1 301-7196 2 302-0500 3 301-7198 4 301-7199 5 105-833 6 105-830 7 105-834 8 500-003

1 WALKWAY 1 FILLER STEP WELDMENT 1 HAND RAIL 2 CLAMP PLT 8 FLG LOCKNUT (1/2-NC) 8 FLG LK BOLT (1/2-NC X 1-1/4") 8 FLG LOCKNUT (3/8-NC) 8 BOLT (3/8-NC X 2-3/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0352002

68

REAR WALKWAY

3

7 6 7

5

6 2

7

8

6

4

7

1 4

5

02

4 ID0340960

69

REAR WALKWAY REF PART NO. NUMBER

QTY

1 301-7196 2 302-0500 3 301-7198 4 301-7199 5 500-003 6 105-833 7 105-830 8 105-834

1 WALKWAY 1 FILLER STEP WELDMENT 1 HAND RAIL 2 CLAMP PLT 8 BOLT (3/8-NC X 2-3/4") 8 FLG LOCKNUT (1/2-NC) 8 FLG LK BOLT (1/2-NC X 1-1/4") 8 FLG LOCKNUT (3/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0340960

70

CONE MOUNTING

8 1 11 4

15

6 10 7

9

2 9

4

10 3

4

9

16

5 13

12

17

14

02

ID0340445

71

CONE MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

301-7147 1 CONE MOUNT TANK 159-181 1 FHC ADAPTER (40-32N) 159-1005 6 HYDROCYCLONE 2 1/2 114-004 3 STREET ELBOW (32N-32NF90) 120-059 1 SHUT-OFF (32NF-32NF) 115-295 1 ALL THREAD (32N-2") 150-4176 1 BANJO Y-STRAINER (32NF) 514-089 1 S/O COUPLER (32N-32H) 105-1211 30 WORM CLAMP (1-1/2" TO 2-1/2") 115-1019 30 BULK HOSE (1.625", SOLD PER 1") 115-1019 14 BULK HOSE (1.625", SOLD PER 1") 105-829 4 FLG LK BOLT (1/2-NC X 1") 105-833 4 FLG LOCKNUT (1/2-NC) 159-485 1 FHC BODY (32-32N) 117-476 1 CHAIN 159-1013 2 EXPANSION PLUG 150-4308 6 ELBOW (12NF-12NF90) POLY

REMARKS

500-2569 SCREEN REPLACEMENT PART 6 CLAMPS TO BE USED ON BOTTOM HAND NUT OF HYDROCYCLONES 10 @ 3.0" 2 @ 14"

NOT SHOWN:

110-134 116-505

2 WORM CLAMP (2.062" X 2.750") 58 BULK HOSE (2", SOLD PER FT)

HOSE TO RECYCLE TANK

FOOTNOTES:

NOTE:

02

ID0340445

72

POWER PACK TO TANK PLUMBING

13 5 4 8 8 3

2 9

6 2 7 1

4

12

10

11

12

03

ID0342822

73

POWER PACK TO TANK PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14*

QTY

DESCRIPTION

REMARKS

116-094 144 BULK HOSE (1", SOLD PER 1"") 111-011 2 WORM CLAMP (1" TO 1-3/4") 155-233 1 FHC BODY (16-16H) 111-126 3 P LOOP CLAMP (2.5) 105-834 2 FLG LOCKNUT (3/8-NC) 105-095 1 WASHER (1/4") 105-819 1 FLG LK BOLT (1/4-NC X 1") 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4") 105-832 1 FLG LOCKNUT (1/4-NC) 150-4278 1 HOSE 63" X -32 FHCF 150-4278 1 HOSE 63" X -32 FHCF 150-4279 1 HOSE 72" X -32 FHCF 150-4280 1 HOSE 166" -32 FHCF 300-2971 1 ENGINE MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0342822

74

LIGHTS AND SWITCHES

20

14 9 12 13

16

19 5 6 7 8

11

1

1

17

10

4

15

18 3

6 8

7

2 8 7

04

6

5

ID0346886

75

LIGHTS AND SWITCHES REF PART NO. NUMBER

QTY

1 217-762 2 215-2260 3 215-2261 4 215-2262 5 216-026 6 214-103 7 157-645 8 214-104 9 301-6852 10 214-253 11 215-2283 12 105-1966 13 106-378 14 106-385 15 105-1971 16 217-710 17 106-049 18 106-048 19 215-2726 20 215-2727

5 ROCKER SWITCH (SPDT) 1 FLOAT SWITCH (08N-08N) 1 TILT FLOAT SWITCH 1 STRAIGHT CORD CONNECTOR 18 FLEX-GUARD (.25") 4 (2-WAY) MALE CONNECTOR 8 WEATHER-PAC SEAL (2.80MM) 8 PACKARD MALE TERMINAL 1 MOUNT 1 ACCESSORY SOCKET 1 WORK LAMP {12V DC, MAGNETIC, LED} 1 BASE MAGNET 95LB 1 FLG LK SCREW (M6-1.00 X 12MM) 1 FLG LOCKNUT (M6-1.00) 1 COMPRESSION SPRING 2 MICRO RELAY (SPDT) 4 BOLT (#10-24 X 3/4", PLPS) 4 LOCKNUT (#10-24) 1 STROBE LIGHT, AMBER (LED) 1 STROBE LIGHT, GREEN (LED)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 DISCARD WEIGHT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0346886

76

NOTES:

ID0134963

77

HYDRAULICS

78

See loose-leaf schematic included with this manual.

79

HYDRAULIC SCHEMATIC MR90

REF. #

QTY

COMPONENT

1

1

Hydraulic Pump

2

1

Hydraulic Jack Valve

3

1

Hydraulic Jack

4

1

Control Valve

5

1

Shaker Motor

6

1

Wash Motor

7

1

Pit Pump Flow Control

8

1

Leveling Cylinder

9

1

Tilt Cylinder

10

1

Spoil Paddle Motor

11

1

Spoil Door Cylinder

12

1

Pit Pump QC

(Pressure)

13

1

Pit Pump QC

(Tank)

14

1

Manifold

15

1

Relief Valve

16

1

Cooler

17

1

Filter

18

1

Tank

TEST REF. PORTS NOTES REFERENCES T1

03

1

Test Port

NOTES

1500 psi

2500 psi

3000 psi

NOTES 3000 psi (206.8 bar) Relief

ID0364420

80

HYDRAULIC PLUMBING FM25H

20 13

12 1

20

17

18

21 RETURN SEE FOOTNOTE 2

CASE DRAIN

32 11 3

27

19

15 29

14

16

2 23 25

22

4

20

8

9

26 5

30

24

6

7

10 31 28 SUPPLY SEE FOOTNOTE 1

02

ID0342141

81

HYDRAULIC PLUMBING FM25H

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

QTY

DESCRIPTION

REMARKS

158-455 1 HYDRAULIC PUMP .66 CID 301-7227 1 HYD TANK 150-2337 1 BREATHER -12SAE 105-1392 1 GROMMET (1 1/2) .188 THK. 150-3111 1 FILTER HEAD, 50 PSI BYPASS 149-939 1 FILTER ELEMENT 154-444 1 UNION (12S-12OFX90) 154-269 1 CONNECTOR (12S-12O) 155-046 1 S/O COUPLER (12S-12H) 158-842 1 RELIEF VALVE 2000 PSI 154-337 2 BRANCH TEE (08S-08O-08O) 154-188 1 S/O COUPLER (16S-16H90) 116-316 1 SUCTION HOSE 150-2925 1 TANK STRAINER (100MESH -16HB) 154-473 1 RUN TEE (10S-08O-04O) 154-226 1 CONNECTOR (04O-06S90) 159-156 1 QDC ADAPTER (02-040F) 154-236 1 CONNECTOR (08O-12S90) 116-636 34 BULK HOSE (3/4", SOLD PER FT) 110-353 4 WORM CLAMP (3/4" TO 1-1/2") 105-874 2 FLG LK BOLT (3/8-NC X 1-1/2") 105-823 4 FLG LK BOLT (5/16-NC X 3/4") 107-025 2 SCREW (M6-1.00 X 50MM) 106-385 2 FLG LOCKNUT (M6-1.00) 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE) 116-218 1 SIGHT GLASS (2") 195-1051 1 OIL COOLER W/ FAN 154-829 1 HOSE (08OFX45-19"-3000) 150-1912 1 HOSE (08OFX-26"-3000) 159-392 1 PLUG (12S, SOC) 117-672 1 ABRASION SLEEVE (1.00" X 20"") 117-684 1 ABRASION SLEEVE (1.00" X 26")

NOT SHOWN:

FOOTNOTES:

1. 150-2757 HOSE (08OFX90L-92"-3000), 105-1124 ABRASION SLEEVE (1.25 X 92") TO POWER JACK 2. 150-1646 HOSE (08OFX-153"-3000), 105-1157 ABRASION SLEEVE (1.25 X 153") FROM RECYCLE TANK RETURN MANIFOLD

NOTE:

02

ID0342141

82

HYDRAULIC PUMP DRIVE FM25H

1 3 10 6

12

2

7 4

11

8

5

13 14

9 15

16

02

ID0342131

83

HYDRAULIC PUMP DRIVE FM25H

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 FLYWHEEL & RING GEAR 1 ENGINE SHAFT 1 KEY (1/2" X 1-1/2") 6 LOCK WASHER (M10) 6 SCREW (M10-1.25 X 25MM) 1 SHEAVE (2/B-7.75") 1 SHEAVE BUSHING (2.000"-SK) 1 KEY (1/4" X 1") 1 PUMP COUPLING 2 FLG LK SCREW (M8-1.25 X 25MM) 2 CLIP NUT (M8-1.25) 1 COVER 1 HYDRAULIC PUMP .66 CID 2 FLG LK BOLT (3/8-NC X 1-1/2") 2 FLG LOCKNUT (3/8-NC) 1 HYD TANK

194-378 301-7244 165-912 106-090 111-054 170-1016 170-277 165-935 160-1345 106-381 106-551 301-7246 158-455 105-874 105-814 301-7227

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0342131

84

WASH PUMP HYDRAULICS

3

2

6

5

10

9

6

1 4

7 8

11

01

ID0342550

85

WASH PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 RETURN MANIFOLD 1 VALVE SD6/6 1 CONNECTOR (06S-08O) 1 CHECK VALVE (-08M, 40 PSI) 1 MOTOR 1.02 CID 2 CONNECTOR (08O-12S90) 1 QDC BODY (08-08SF) 1 QDC COVER (3/8F, PVC, YELLOW) 1 CONNECTOR (8S-8S90) 1 HOSE (08OFX-134"-3000) 1 HOSE (08OFX45-79"-3000)

159-816 150-2419 154-246 150-1447 158-918 154-236 150-1865 150-3048 157-854 150-4038 150-4039

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342550

86

CASE DRAIN HYDRAULICS 11

14 3 1

SHAKER MOTOR

5 6 8 9 7 10 13

RETURN SEE FOOTNOTE 1

12

2

3 4

WASH PUMP MOTOR

02

ID0342529

87

CASE DRAIN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 MOTOR .84 CID 1 MOTOR 1.02 CID 2 CONNECTOR (04O-06S90) 1 UNION (04O-04OFX90) 1 BK CONNECTOR (04O-06S) 1 CONNECTOR (04O-06SF-06OF) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (06S-06O) 1 QDC BODY (06-06SF) 1 QDC COVER (1/4F, PVC, BLACK) 1 ABRASION SLEEVE (1.00" X 76"") 1 ABRASION SLEEVE (1.00" X 86") 1 HOSE (04OFX90S-85"-3000) 1 HOSE (04OFX-76"-3000)

158-748 158-918 154-226 154-255 153-238 150-3135 154-265 154-221 150-1867 150-3046 117-713 117-398 157-911 150-2108

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. HOSE TO POWER PACK TANK IN TRAILER CONFIG, USE 150-4064 HOSE (04OFX-175"-3000) AND 117-987 ABRASION SLEEVE (1.00" X 174")

NOTE:

02

ID0342529

88

SUPPLY/RETURN HYDRAULICS 6

4

2 3

7

11 3

13 10 12 8 1 4

01

RETURN SEE FOOTNOTE 2

5 SUPPLY SEE FOOTNOTE 1 9 ID0342539

89

SUPPLY/RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1 159-816 2 150-2419 3 154-233 4 154-235 5 154-390 6 154-384 7 117-622 8 105-224 9 105-832 10 150-4037 11 154-720 12 149-991 13 150-4122

1 RETURN MANIFOLD 1 VALVE SD6/6 2 CONNECTOR (08S-08O) 2 CONNECTOR (08S-08O90) 1 BK CONNECTOR (08O) 4 PLUG (06S) 1 ABRASION SLEEVE (1.25" X 20") 2 BOLT (1/4-NC X 2-1/2") 2 FLG LOCKNUT (1/4-NC) 1 HOSE (08OFX90-39"-3000) 1 HOSE (08OFX-20"-3000) 1 CONNECTOR (08S-08S, X-LONG) 1 HYDRAULIC MANIFOLD - FLOW CONTROL AND ON-OFF

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. USE 150-1777 HOSE (08OFX-210-3000) & 115-921 ABRASION SLEEVE (1.25 X 210") FROM POWER JACK IN TRAILERED CONFIG. 2. USE 150-1646 HOSE (08OFX-153"-3000) & 105-1157 ABRASION SLEEVE (1.25 X 153") TO FM25H, RELIEF VALVE IN TRAILERED CONFIG.

NOTE:

01

ID0342539

90

SHAKER BOX HYDRAULICS

4 8 1

6

4

7 6

3 3

2

01

ID0342567

91

SHAKER BOX HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 6 7 8

1 MOTOR .84 CID 1 VALVE SD6/6 2 CONNECTOR (06S-08O) 2 CONNECTOR (08O-12S90) 2 ABRASION SLEEVE (1.25" X 37") 1 HOSE (08OFX-36"-3000) 1 HOSE (08OFX-36"-3000)

158-748 150-2419 154-246 154-236 117-323 154-759 154-759

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342567

92

SHAKER TILT HYDRAULICS 10 12 11

9 2 11

6

4 3

8

3

6

5 1

12 7 2

01

ID0342574

93

SHAKER TILT HYDRAULICS REF PART NO. NUMBER

QTY

1 150-2419 2 154-226 3 154-220 4 117-328 5 117-989 6 150-4029 7 154-783 8 154-800 9 515-697 10 515-697 11 105-1952 12 154-364

1 VALVE SD6/6 2 CONNECTOR (04O-06S90) 4 CONNECTOR (04O-06S) 1 ABRASION SLEEVE (1.00" X 18"") 1 ABRASION SLEEVE (1.00" X 24") 2 CYL (1.5 X 1.0 X 6.0) 1 HOSE (04OFX-24"-3000) 1 HOSE (04OFX-18"-3000) 1 HOSE (04OFX90S-102"-3000) 1 HOSE (04OFX90S-102"-3000) 2 ABRASION SLEEVE (1.00" X 102"") 2 CONNECTOR (04O-06S90, ORF)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342574

94

SPOILS MIXER HYDRAULICS

14

10 15 10

8 1

12 13 16 3

11

5

6

9

4 2

7

11 7

01

2

ID0342691

95

SPOILS MIXER HYDRAULICS REF PART NO. NUMBER

QTY

1 150-2419 2 154-263 3 154-220 4 149-127 5 106-539 6 150-4059 7 154-421 8 154-221 9 150-726 10 117-613 11 117-213 12 515-440 13 515-440 14 154-758 15 154-758 16 150-1320

1 VALVE SD6/6 2 CONNECTOR (04S-04O45) 1 CONNECTOR (04O-06S) 2 LEVER (M8 -1.25) 2 JAM NUT (M8-1.25) 1 HYD MOTOR 46.0 CID 2 CONNECTOR (06O-10S90) 2 CONNECTOR (06S-06O) 1 CYL (1.0" X 6.0") 2 ABRASION SLEEVE (1.00" X 64") 2 ABRASION SLEEVE (1.00" X 96"") 1 HOSE (04OFX-64"-3000) 1 HOSE (04OFX-64"-3000) 1 HOSE (06OFX-94"-3000) 1 HOSE (06OFX-94"-3000) 1 CONNECTOR (06S-040, .035 ORF)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342691

96

POWER JACK HYDRAULICS

SUPPLY SEE FOOTNOTE 2

5

7

2 6

4 RETURN SEE FOOTNOTE 1

01

3

1

ID0342430

97

POWER JACK HYDRAULICS REF PART NO. NUMBER

QTY

1 158-469 2 154-421 3 154-343 4 365-233 5 154-235 6 106-078 7 150-7074

1 GEAR MOTOR (3.0 CUI\REV) 2 CONNECTOR (06O-10S90) 2 UNION (06S-06OFX90) 1 LEVER (M8-1.25 X 200MM) 2 CONNECTOR (08S-08O90) 1 NUT (M8-1.25) 1 SD4/1 VALVE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. 150-1777 HOSE (08OFX-210"-3000), 115-921 ABRASION SLEEVE (1.25 X 210") TO BULKHEAD ON RECYCLE TANK 2. 150-2757 HOSE (08OFX90L-92"-3000), 105-1124 ABRASION SLEEVE (1.25 X 92") SUPPLY FROM FM25H

NOTE:

01

ID0342430

98

PIT PUMP HYDRAULICS

7

1

4

6

12 13 10 2 11 5

3

10 8

9

01

ID0343290

99

PIT PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 CONNECTOR (06S-08O) 1 QDC ADAPTER (08-08SF) 1 QDC COVER (3/8M, PVC, YELLOW) 1 ABRASION SLEEVE (1.25" X 48") 1 RETURN MANIFOLD 1 VALVE SD6/6 1 HOSE (08OFX-46"-3000) 1 QDC BODY (08-08SF) 1 QDC COVER (3/8F, PVC, YELLOW) 2 CONNECTOR (8S-8S90) 1 CONNECTOR (08S-08S, X-LONG) 1 CONNECTOR (08S-08O) 1 HYDRAULIC MANIFOLD - FLOW CONTROL AND ON-OFF

154-246 150-1866 150-3047 117-324 159-816 150-2419 154-676 150-1865 150-3048 157-854 149-991 154-233 150-4122

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0343290

100

NOTES:

ID0134963

101

TRAILER

102

LIGHT BAR MOUNTING

1 5 3

2

3 4

01

ID0347249

103

LIGHT BAR MOUNTING REF PART NO. NUMBER

QTY

1 214-516 2 215-2155 3 105-1950 4 301-6776 5 214-884

1 3-LIGHT BAR (M15) 3 LED, RED (M15) 4 FLG SCREW (1/4"-14 X 1-1/2") 1 WIRE GUIDE 1 LIGHT BAR HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0347249

104

POWER JACK MOUNTING

22

23

21

17

12

15

16 19

20 13

15

9

5

18 5

18

15 6

24

11 7

10

2 4 8 3 5

14 18

02

1

ID0342491

105

POWER JACK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 12,000# BOLT-ON JACK 1 BACKUP JACK EXTENSION 1 JACK CRANK 2 BOLT (3/8-NC X 2") 7 LOCKNUT (3/8-NC) 1 COMPRESSION SPRING 1 BOLT (1/4-NC X 2") 1 LOCKNUT (1/4"-NC) 1 GEAR MOTOR (3.0 CUI\REV) 1 MOTOR MOUNT 1 MOUNT PLT 1 MOUNT PLT 1 DRIVE COUPLER 4 BOLT (3/8-NC X 4-3/4") 5 FLG LK BOLT (3/8-NC X 3/4) 2 BOLT (1/2-NC X 1-1/2") 2 BOLT (5/16-NC X 2") 5 FLG LOCKNUT (3/8-NC) 2 FLG LOCKNUT (1/2-NC) 2 LOCKNUT (5/16-NC) 1 SD4/1 VALVE 1 NUT (M8-1.25) 1 LEVER (M8-1.25 X 200MM) 1 BOLT (3/8-NC X 1-1/2")

308-924 301-4862 206-351 105-075 105-047 115-609 105-106 105-085 158-469 301-7240 301-7241 301-7242 301-7288 106-108 105-825 105-048 105-033 105-834 105-833 105-089 150-7074 106-078 365-233 105-156

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0342491

106

STEP AND HAND RAILS

2

3 4 5

2 3 5 7 1

6 10 6

8

02

9

ID0341413

107

STEP AND HAND RAILS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 STEP WELDMENT 2 HAND RAIL 4 FLG LK BOLT (1/2-NC X 2") 1 WASHER (1/2") 4 FLG LOCKNUT (1/2-NC) 4 FLG LOCKNUT (3/8-NC) 2 FLG LK BOLT (3/8-NC X 1") 1 STEP 2 FLG LK BOLT (1/2-NC X 1-1/4") 2 J-BOLT (3/8" X 2.5")

301-7220 301-7269 105-885 105-475 105-833 105-834 105-826 301-6848 105-830 105-2108

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0341413

108

AXLES, WHEELS & TIRES T12SE

1

2

4

3

5 6

04

ID0205363

109

AXLES, WHEELS & TIRES T12SE

REF PART NO. NUMBER

QTY

205-1071 205-1222 105-994 105-969 205-1159 205-356 205-171

2 8 8 2 2 2

1 2 3 4 5 6

DESCRIPTION

T/W (ST235/80R16, E) ELECT AXLE (7000# TORSION) FLG LOCKNUT (5/8-NC) FLG BOLT (5/8-NC X 1-1/2",GD8) TIRE (ST235/80R16, E) WHEEL (16.00" X 6.00", W/8) VALVE STEM (.625")

REMARKS

INCLUDES REF. #'S 4, 5 & 6, SEE FOOTNOTE 1 SEE FOOTNOTE 2 & 3 TORQUE TO 90-120 ft./lbs.

TORQUE TO 145-155 ft. lbs.

NOT SHOWN:

FOOTNOTES:

1. LOAD RATING OF ASSEMBLY - 3420 LBS. @ 80 PSI 2. FOR REPLACEMENT LUG NUTS USE CMW #105-114 3. FOR REPLACEMENT OF HUB GREASE CAP USE CMW PART #205-1272 AND RUBBER PLUG 205-1273.

NOTE:

04

ID0205363

110

TONGUE STORAGE BOX 9

1

8

6 10

9

11

9 2

8

15

1

13

3 4 12

7 5

14 6 11

10

11

11

05

ID0087796

111

TONGUE STORAGE BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

190-935 110-222 105-085 105-823 105-818 105-003 110-503 110-224 110-223 105-687 303-454 105-310 117-256 303-330 303-590 106-048

QTY

DESCRIPTION

2 2 2 2 2 2 2 2 8 2 4 1 2 1 8

TONGUE STORAGE BOX KIT HOOD LATCH LOCKNUT (1/4-NC) FLG LK BOLT (5/16-NC X 3/4") BOLT (1/4-NC X 1-1/2") FLG LOCKNUT (5/16-NC) PULL HANDLE ANCHOR BRACKET LATCH BRACKET SCREW (#10-24 X 3/4", PAN TORX) PIVOT STUD JAM NUT (3/4-NC) POWER SPRING (5/8 SHAFT) HASP LID LOCKNUT (#10-24)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0087796

112

FENDERS

1

2 3 6

3

4 5

4 9 7

01

8

ID0345710

113

FENDERS REF PART NO. NUMBER

QTY

1 318-1011 2 318-1010 3 105-829 4 105-833 5 105-826 6* 105-845 7 117-525 8 301-6848 9 105-830

1 RIGHT TANDEM FENDER 1 LEFT TANDEM FENDER 6 FLG LK BOLT (1/2-NC X 1") 8 FLG LOCKNUT (1/2-NC) 2 FLG LK BOLT (3/8-NC X 1") 2 FLG LOCKNUT (3/8-NC) 2 MUD FLAP 1 STEP 2 FLG LK BOLT (1/2-NC X 1-1/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0345710

114

BATTERY BOX & ACCESSORIES 7 4 11

4 9 6

8

12

8 10 5 13 4 14 1

4

2

16 3

06

15

ID0345726

115

BATTERY BOX & ACCESSORIES REF PART NO. NUMBER

QTY

1 205-498 2 110-129 3 106-028 4 105-359 5 105-994 6 105-833 7 105-830 8 105-095 9 108-116 10 105-085 11 110-292 12 362-1869 13 110-468 14 105-686 15 105-832 16 214-610

1 LUNETTE (3") 1 REGISTRATION HOLDER 2 FLG BOLT (5/8-NC X 5", GD8) 6 WASHER (5/8) 2 FLG LOCKNUT (5/8-NC) 1 FLG LOCKNUT (1/2-NC) 1 FLG LK BOLT (1/2-NC X 1-1/4") 4 WASHER (1/4") 2 SCREW (1/4-NC X 2-1/2", GD5) 2 LOCKNUT (1/4"-NC) 1 SAFETY CHAIN (3/8" X 90.5") 1 PLASTIC BATTERY BOX 3 POP RIVET (5/32" X .385") 1 SCREW (1/4-NC X 1", PAN TORX) 1 FLG LOCKNUT (1/4-NC) 1 BREAKAWAY SWITCH

DESCRIPTION

REMARKS

TORQUE TO 110 FT-LBS

SERVICE PARTS: 500-2803 LID, 500-2804 STRAP

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0345726

116

LIGHTING

11 2

15 4

16

3 5

2

2

2

17

11

2

1

12

11 2 15 16 4

13 2 3

2

5 2

2 5 3 4

2 2

7 12

1

1

10

5 6

02

9

14

8

4

ID0345774

117

LIGHTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4 GROMMET (1-1/2") 14 GROMMET (3/4", RUBBER) 4 MOUNT (M15, LAMP) 10 SCREW (#10-24 X 3/4",PAN TORX) 10 LOCKNUT (#10-24) 1 LED TAG BRACKET 2 FLG LOCKNUT (1/4-NC) 2 FLG SCREW (1/4-NC X 3/4") 1 TAG LIGHT (LED) 2 LED, RED (M15) 4 GROMMET (M10, LAMP MOUNT) 2 RED LED (M10) 2 GROMMET (M60, LAMP MOUNT) 2 S,T,T LAMP (LED, M60) 2 AMBER LED (M10) 2 LED, AMBER (M15) 1 SCREW (1/4-NC X 1", PAN TORX)

116-184 116-918 214-537 105-687 106-048 301-7271 105-832 106-159 215-2068 215-2155 217-003 215-2114 217-225 215-2112 215-2113 215-2230 105-686

DESCRIPTION

REMARKS

FOR HARNESS GROUND WIRE

NOT SHOWN:

215-1972

1

T12 TRAILER HARNESS 6-PIN PIGTAIL 7-PIN PIGTAIL

FOOTNOTES:

NOTE:

02

ID0345774

118

NOTES:

ID0134963

119

SHAKER BOX

120

SHAKER FRAME MOUNTING

1

3 4

4 5

3 5

5 5

4 5

02

6

4 3

5 4

3 3

6 3 2

5 3

ID0341106

121

SHAKER FRAME MOUNTING REF PART NO. NUMBER

QTY

1 301-7121 2 301-7138 3 105-372 4 105-389 5 105-466 6 150-4029

1 FRAME 1 CONTROL ROD 7 LOCKNUT (3/4-NC) 5 LOCK WASHER (3/4) 7 BOLT (3/4-NC X 2-1/2", GD5) 2 CYL (1.5 X 1.0 X 6.0)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0341106

122

SHAKER ASSEMBLY 11 10 5 9 11 10

6 12

9 8 19

2

7

13 13 17 11

15 18 4

14

14

16

3 1 13

4

01

ID0340765

123

SHAKER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

301-7121 1 FRAME 301-7132 1 SHAKER FRAME 362-1873 4 SHOCK MOUNT, 3.125" X 50A, 1/2"-13 105-828 8 FLG LK BOLT (1/2-NC X 3/4") 301-7184 1 BELTING COVER 301-7183 1 BELTING COVER 301-7185 1 BELTING COVER 105-969 4 FLG BOLT (5/8-NC X 1-1/2",GD8) 106-386 19 FLG LOCKNUT (M8-1.25) 108-156 19 WASHER (5/16") 105-1795 19 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 350-4099 1 SHAKER BOX ASSEMBLY 110-228 3 LYNCH PIN (7/16" X 2") 301-7136 4 SQ. TUBE 105-884 12 WASHER (1/2") 105-833 12 FLG LOCKNUT (1/2-NC) 105-885 12 FLG LK BOLT (1/2-NC X 2") 106-211 12 WASHER (.531") 116-724 224 BULK SEAL (3/32", SOLD PER FT)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

VARIOUS LENGTHS AND QUANTITIES

NOT SHOWN:

301-7186 301-4873 301-7135

1 BELTING 1 SHORT BELTING 4 TAPER LOCK

USE WITH NO SPOILS MIXER OPTION USE WITH SPOILS MIXER OPTION

FOOTNOTES:

1. SCREEN OPTIONS: 301-7189 SCREEN (225 MICRON) 301-7190 SCREEN (88 MICRON) 301-7191 SCREEN (165 MICRON) 301-7192 SCREEN (70 MICRON)

NOTE:

01

ID0340765

124

SHAKER BOX ASSEMBLY 29 35

24

26

18 19 16 7

27

5

25

4 17

1

32 15

3

23

20

21

14 2

10 31

12

23

11 5

4

30

6 9 8

13

34 33 01

ID0340539

125

SHAKER BOX ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 29 30 31 32 33 34 35

1 SHAKER BOX ASSEMBLY 4 CLIP NUT (3/8-NC) 4 CLIP NUT (3/8-NC) 4 INTERNAL SEAL 4 BEARING (SPHERICAL ROLLER) 2 MACHINE BUSHING (1-3/4", 14GA) 2 SPACER 2 MACHINERY BUSHING (1.750") 2 SNAP RING 1 RIGHT SHAFT 1 DRIVER SHAFT 1 COVER PLATE 4 BOLT (5/16-NC X 3/4") 1 KEY (3/8" X 2-29/64") 4 KEY (3/8" X .980") 1 RIGHT GEAR 1 LEFT GEAR 2 TANG LOCK WASHER (1.792") 2 THRUST LOCKNUT (1.767-NF-18) 4 VIBRATOR WEIGHT 2 COVER PLATE 8 FLG LK BOLT (3/8-NC X 1") 1 CASTING (SIDE COVER) 1 O-RING (916 D90) 1 SIGHT GAUGE (16S) 1 PLUG (04S) 12 FLG LK BOLT (5/16-NC X 3/4") 8 BOLT (3/8-NC X 1-3/4") 8 LOCK WASHER (3/8") 2 HOOK PLT 2 BOLT (3/8-NC X 1") 1 MOTOR .84 CID 1 PLUG (16S)

301-7133 106-719 107-011 157-501 125-369 110-054 181-662 110-305 115-456 167-095 167-094 185-102 105-090 165-929 165-980 185-100 185-099 185-074 185-067 301-7134 325-052 105-826 185-101 155-748 110-111 155-125 105-823 105-286 105-072 301-7111 105-031 158-748 155-138

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340539

126

NOTES:

ID0134963

127

SPOILS MIXER

128

SPOILS MIXER MOUNTING

2 4

3 4 1 16

15

6

14

3 13 12

10

11

5 7 8

02

9

ID0342704

129

SPOILS MIXER MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 MIXER TANK 1 COVER 12 FLG LOCKNUT (1/2-NC) 4 FLG LK BOLT (1/2-NC X 1") 1 HYD MOTOR 46.0 CID 14 FLG LK BOLT (1/2-NC X 1-1/2") 1 MOTOR MOUNT 4 SPACER 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 SCREW (M12-1.75 X 85MM 10.9) 4 WASHER (M12) 1 STREET ELBOW (48N-48NF90) 1 SHUT-OFF (48NF-48NF) 1 FHC ADAPTER (56-48N) 1 FHC CAP (48) 1 CHAIN

301-7209 301-7279 105-833 105-829 150-4059 105-831 301-7287 136-043 106-685 105-1427 106-391 114-017 120-060 155-263 105-728 117-476

DESCRIPTION

REMARKS

USE SILICONE TO SEAL USE SILICONE TO SEAL

NOT SHOWN:

301-7186

1

BELTING

FOOTNOTES:

NOTE:

02

ID0342704

130

SPOILS MIXER BLADE MOUNTING

4

1 7 5

1

6

9

8

01

3

2

ID0342732

131

SPOILS MIXER BLADE MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 MIXER BLADE 4 SCRAPER 4 CLAMP PLT 1 HYD MOTOR 46.0 CID 1 MIXER HUB 4 FLG LK BOLT (1/2-NC X 1-1/2") 1 INTERNAL SEAL (3.250") 8 FLG LOCKNUT (1/2-NC) 8 FLG LK BOLT (1/2-NC X 2")

301-7280 301-7281 301-7282 150-4059 301-7283 105-831 155-869 105-833 105-885

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342732

132

SPOILS MIXER DOOR MOUNTING

1 5 8 5 4 3 4 12

10

12 2

11 6

9 7

7

12 12 2

02

ID0342707

133

SPOILS MIXER DOOR MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 MIXER TANK 2 SLIDE BAR 1 DOOR 2 JAM LOCKNUT (1/2 - NC) 2 BOLT (1/2-NC X 2-1/2") 6 CARRIAGE BOLT(3/8-NC X 1-1/4") 6 FLANGE LOCKNUT (3/8-NC) 1 CYL (1.0" X 6.0") 1 SPOIL FLAP 2 COVER PLATE 4 FLG LK BOLT (1/4-NC X 1/2") 4 PLASTIC SLIDE BAR

301-7209 301-7276 301-7278 105-1199 105-082 105-249 106-194 150-726 301-7486 110-973 105-836 362-2619

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0342707

134

NOTES:

ID0134963

135

ELECTRICAL

?

136

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER

GLOW PLUG RELAY

K2 30 85

GLOW PLUG FUSE

2

F11

9

50A

U2

FMS

11

87A 87

1 2 3 4

43

3A

F1

FMS

GLOW PLUGS

10

86

HR2

HR1

HR3

1A FUEL CUT SOLENOID

GLOW PLUG SWITCH

L2 PULL HOLD

S3 11 8

1A 2

8

F12

30A

86

60A

3

21 20A

BAT

ACC

S2

ST

+

IGN BT1 BATTERY 12V

F7

S1

ACCESSORY SOCKET

F3

87A 87

39 STROBE AMBER LIGHT

86 7 17

DS6

10A

28

ACCESSORY FUSE

FUEL SHUTOFF RELAY

FULL LIGHT

1 PIT PUMP AUTO SWITCH

3

4

4

5

5

JUMPER 6 CONNECTION

6

8

8

45A 44A

K10 30 85

86

3

46A

53

S12 S14 1A

TOP FLOAT SWITCH

R1 H.O.T. SWITCH

17

A

SP1

J1 P1 1

OPTIONAL

FUEL SENDER

WARNING ALARM

+ -

E.O.P. SWITCH

8

1

WORK LIGHT SWITCH

S7

LS1 8

4 5 2

K3 3 1

S13

87A 87

54

ACCESSORY SOCKET

WORK LIGHTS

7

E1

UPPER REMOTE LIGHT RELAY

40 4

44 LOWER FLOAT SWITCH

86

FAN/LIGHT RELAY

8

15A

K9 30 85

86

85

F4 6

LOWER REMOTE LIGHT RELAY

55

87A 87

HYD. FAN

M

87A 87

K5 30 85

41

20A

K4 30

11

1A

WIRELESS OPTIONAL

42

20A

5

7

DS5

PUMP RELAY

4

27 BATTERY DISCONNECT

5A

1A

PUMP FUSE

IGNITION SWITCH

F6

STARTER MOTOR

FAN/LIGHT FUSE

F5

MAIN FUSE

B1

M

1A

3

F10

L1 STARTER SOLENOID

5

3

G1

PRIMARY FUSE

2

20

F2

L IG P

60A

12

87A 87

K1 30 85

START FUSE

B+

3A

2

START RELAY

ALTERNATOR

ALT. FUSE

E.W.T. SWITCH B

14

48

1A

ST2

ST1

19

16 15

46 45 44

1A 11

9

9

10

10

12

12

8

7

15 J1 P1*

56

16 47

CONE PUMP SWITCH

1A

S4

17

15 DISPLAY U1 25

D3 1N5404

PIT PUMP VALVE

48

47

F8

10A

L6 1N5404

D4

L5

15A TRANSFER PUMP SWITCH

TRANSFER PUMP

M

36

S6

49

1A

06

P1- JUMPER; P1*-SEE SECOND PAGE FOR WIRELESS CONNECTION

TRANSFER PUMP FUSE

5 6 7 8 1 2 3 4

GLOW PLUGS ICON

B-

PIT PUMP REMOTE FUSE

HYD. OIL TEMP ICON

7 1A

(+)

14

6 7 8 9 10 1 2 3 4 5 WATER TEMP ICON

B+

16

NEUTRAL SWITCH

S5

L4

1A

8

KEY SWITCH

MIX PUMP SWITCH

1N5404

MIX PUMP

FUEL SENDER

D2

11

SETUP ENABLE

CONE PUMP

L3

HOURMETER ENABLE

1N5404

19 16 15

OIL PRESSURE ICON

D1

15 19

F9 1A

ID0339256

137

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER

48

1

3

46 45

4 5

WIRELESS CONNECTION

44 47

6

8

8

15

9

12

REMOTE STOP RELAY 87A K6 87 30

16

10

1A

P1*

48 10

85

48

10

85

22 HETRONIC CONNECTION

47 13 51 14 50 15 52 16

86

CONE PUMP REMOTE RELAY 87A K7 87 30

15

44 52

45

86

51

47 51 50

13 14 15 16

52

G

1

22 1 G P2

1A

J2

16

MIX PUMP REMOTE RELAY 87A K8 87 30 85

86

46 50

MIX PUMP SWITCH REMOTE S9

06

ID0339256

138

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER

TRAILER HARNESS BLK

BATTERY ON FM45H

TRAILER BREAK-AWAY BLU SWITCH

BLK TRUCK 7-RV CONNECTOR

TONGUE TRAILER CONNECTOR CONNECTOR

BRN SIDE MARKER LIGHTS WHT

E

E

WHT

2BLU

(2) BLUE BRAKE CONTROLLER OUTPUT

A

A

BLU

3GRN

(3) BROWN TAIL/RUNNING LIGHTS

C

C

4BLK

(4) BLACK 12V BATTERY POWER

H

H

5RED

(5) YELLOW LEFT TURN/BRAKES

D

D

YEL

6BRN

(6) GREEN RIGHT TURN/BRAKES

F

F

GRN

7YEL

(7) RED ALT. POWER

B

B

1WHT

(1) WHITE GROUND

GRN BRN

WHT RIGHT TAIL LIGHT

BRN BLU BRN TRAILER BRAKES

REAR MARKER LIGHTS

CP

WHT BRN

CP

G

G

CP

BRN SIDE MARKER LIGHTS WHT

06

WHT

WHT TAG LIGHT

YEL BRN LEFT TAIL LIGHT

ID0339256

139

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER Wire Circuit Color 1 blk 1A blk/red 1B blk/blu 2 red 3A red/brn 3 red 4 org/brn 5 wht/blk 5A wht 6 org/blu 7 org 8 org/grn 9 red/blu 10 pur 11 blk/yel 12 pur 13 blu/wht 14 wht/blu 15 blu 16 blu/wht 17 org/gra 18 blu/yel 19 tan 20 red/wht 21 red/blk

06

Function High current ground Medium current ground Low current ground Battery circuit Alt. Fused battery circuit Accessory circuit Start circuit Starter solenoid to pull circuit of fuel solenoid Ignition circuit Fused accessory circuit Fused ignition circuit Glow plug fuse to glow plug relay Glow plug relay to glow plug bus bar Glow plug switch to glow plug relay Start relay to starter solenoid Start bypass timer to EOP shutdown relay EOP switch to EOP warning light & EOP shutdown relay Wash "Pump Clutch "to " Pump Clutch Switch #1" Wash "Pump Clutch "to " Pump Clutch Switch #2" Jumper plug to hour meter & hold circuit of fuel solenoid D1 & D2 anodes to warning alarm ground circuit "Fuel Level Sending Unit" to "S" on Fuel Level Gauge starter fuse to start relay main fuse to Ignition switch

ID0339256

140

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER Circuit 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 44A 45 45A 46 46A 47 48 49 50 51 52 53 54 55 56

06

Wire Color wht

Jumper

blk/blu

From Display to Warning Alarm/ Pump Relay (86)

pur/red gra/blk

From F7 10a Fuse to Accessory Socket From Accessory Socket to Work Light Switch

org/wht

From Transfer Pumps to Diode/Transfer Pump Switch

yel/gra org/brn red/gra red/blk tan/pur org/wht org/wht pur/wht pur/wht blu/wht blu/wht gra/wht brn/org gra/red pur/blk gra/blk wht/blk gra/red grn/gra blu/yel brn

From Lower Remote Light (GRN) Relay to Grn Strobe From Light Optional to Hyd Fan to Fan/Light Relay (87) From Fan/Light Relay (30) to F5 20a Fuse From Pump Relay (30) to F3 20a Fuse From F1 3a fuse to FMS From EOP Relay(30) toRemote Stop Relay (87a) Jumper Pinout 5 to 8 From Cone Pump Switch to Cone Pump Remote Relay (87a) / Receiver Jumper Pinout 4 to 9 From Mix Pump Switch to Mix Pump Relay (87a)/ Receiver Jumper Pinout 3 to 10 From Remote Pit Pump to Low Light Amber/Lower Float Relay From F8 10a Fuse to Remote Control From Transfer Pump Switch to F9 15a Fuse From Mix Pump Relay (86) to wireless Receiver (15) From Cone Pump Relay (86) to Wireless Receiver (14) From Remore Stop Relay (86) to Wireless Receiver (16) From Light Switch to Accessory Socket/Tank Light/Top Float Relay From Pit Pump Auto Switch to High Light Green/to Top Float Relay From Lower Float Relay to Lower Tank Switch From Pit Pump Auto Switch to 1N5402 Diode

Function

ID0339256

141

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER Ref. Number B1 BT1 D1-D4 DS1 DS2 DS3 DS4 DS5 DS6 E1 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 G1 HR1 HR2 HR3 J1 J2 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10

06

Part Number Component 194-382 Starter 215-3034 Battery 215-1140 Diode See notes Engine oil pressure light See notes Engine Water Temperature Light See notes Glow Plug Light See notes Hyd. Temp Light 217-296 Strobe Light (Amber) 217-297 Strobe Light (Green) 214-301 Accessory socket 211-289 FMS Fuse 211-295 Start Fuse 211-293 Pump Relay Fuse 211-292 Ignition fuse 211-293 Fan/Light Relay Fuse 211-293 Main Fuse 211-291 Accessory Fuse 211-291 Pit Pump Remote Fuse 211-292 Transfer Pump Fuse 211-310 Primary Fuse 211-317 Glow Plug Fuse 211-310 Alternator Fuse 217-453 Alternator 194-383 Glow plug 194-383 Glow plug 194-383 Glow plug See notes Connector See notes Connector 215-2779 Start Relay 215-2779 Glow Plug Relay 215-2779 EOP Relay 215-2779 Pump Relay 215-2779 Fan/Light Relay 217-710 Remote Stop Relay 217-710 Cone Pump Relay 217-710 Mix Pump Remote Relay 217-710 Lower Remote Light Relay 217-710 Upper Remote Light Relay

Notes 12volt 1.4kw with lead wire 12volt, 775CCA IN5404 Part of 215-1928 display

12V 5A 3a MINI ATC 30A MINI ATC 20a MINI ATC 15A ATC 20a MINI ATC 20a MINI ATC 10a MINI ATC 10a MINI ATC 15A MINI ATC 60A AMI 50a ATC 60A AMI 12V 40A

Connection on FM25H to Jumper Harness connection on Hectronic(Wireless Harness) G8W-1C7T-R-DC12 Mini G8W-1C7T-R-DC12 Mini G8V-1C7T-R-DC12 Micro G8V-1C7T-R-DC12 Micro G8V-1C7T-R-DC12 Micro Micro relay (spdt)217-710 Micro relay (spdt)217-710 Micro relay (spdt)217-710 Micro relay (spdt)217-710 Micro relay (spdt)217-710

ID0339256

142

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER

Ref. Part Number Number Component L1 See notes Starter solenoid L2 217-953 Fuel stop solenoid L3 150-4071 Cone Pump L4 150-4071 Mix Pump L5 150-4056 Transfer Pump L6 150-4122 Pit Pump Valve LS1 306-603 Audio warning alarm P1 See notes Connector P2 See notes Connector R1 214-844 Fuel Sender S1 217-819 Battery disconnect

06

S2

215-2013 Ignition switch

S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 SP1 ST1 ST2 U1 U2

105-1790 306-607 217-762 217-762 217-762 217-762 na na na na 217-762 215-2260 215-2261 217-952 214-854 213-338 215-1928 215-1637

Notes Starter component Engine component (energize to run)

Connection on Jumper harness to FM25H Connection to Hectronics Wireless Unit EU-Standard, U.S. Option Rating:12v DC, Resistive load: ACC=10A,Ign.=10A, Start= 5A

Replacement key/boot Glow plug switch Momentary push button (Cover# 306-608) Cone Pump Switch Mix Pump Switch Transfer Pump Switch Work Light Switch Cone Pump Remote Switch Mix Pump Remote Switch Pocket Remote only Remote Stop Switch Pit Pump Remote Switch Pit Pump Auto Switch Lower Float Switch Upper Float Switch Engine Oil Pressure Switch Normally closed, opens 7PSI grounds through body Hyd.Oil Temperature Switch Normally open, closes @ 230*F Engine Water Temperature SwitchNormally open, closes @ 230*F Display Curtis Fleet Management System

ID0339256

143

ELECTRICAL SCHEMATIC FM25H MR90 MUD RECLAIMER

Ref. Number Part Number Quantity Harness Descriptions 1 215-2238 1 FM25H Harness 2 215-2239 1 MR90 Harness 3 215-2248 1 Light Harness 4 215-2257 1 Tank Float Harness 5 215-2242 1 MR90 Remote Harness 6 215-2254 1 T12 Trailer Harness 7 215-2266 1 7RV Blade Harness 8 215-2267 1 6-Pin Adapter Harness 9 215-303 1 Battery cable (4ga. X 10",Red) 10 215-305 1 Battery cable (4ga. X 30",Blk) 11 215-307 1 Battery cable (4ga. X 20",Blk) 12 215-1626 1 Ground Strap (13.5") 13 215-354 1 Battery Cable (4 ga.x 24", Red)

06

ID0339256

144

ELECTRICAL DIAGRAM MR90 FM25H HARNESS

DC: DT04-12PA

PIN #

TO WARNING ALARM

TO DISPLAY CAVITY PLUGS PUR/GRN (15)

AMP

BRN (19)

4

3

2

1

8

7

6

5

U2

WHT/GRN (16) WHT/BLU (14) 5 4 3 2 10

CAVITY PLUG

BLK/BLU (25)

ORG (8)

9

8

7

BLK (1)

1

2

PIN #

5

ORG/WHT (44A)

6

9

PUR/WHT (45A) 10

CAVITY PLUG 3

PIN #

BLU/WHT 4 (46A) CAVITY 8 PLUG CAVITY PLUG 12

CAVITY 7 PLUG BLU/WHT (46A) 11

TAN/PUR (7)

B A

ORG (8) CAVITY PLUGS

AMP

BLK (1)

ORG (8)

BLK/BLU (25)

CAVITY PLUG

ACC. SOCKET

PIN # CAVITY PLUG

PUR/WHT (45A) ORG/WHT (44A) CAVITY PLUG

DC: DT04-12PA DT: 0460-202-16141 LK:W 12P

B A

1

COLD START SWITCH

6

ORG/GRA ORG/BLU (11) (17)

DC: DT06-12SA-P012

ORG/BLU (11)

ORG (8) B

PIN #

A

PIN #

PIN #

1

BRN/ORG 2 (48)

CAVITY 3 PLUG

5

ORG/WHT 6 (44)

9

PUR 10 (15)

GRA/WHT 7 (47) BLU 16 (16) 11

1

REMOTE CONTROL

3

4

5

6

12 11 10

2

9

8

7

PIN # BLU/WHT 4 (46) CAVITY 8 PLUG CAVITY PLUG

12

PUR/WHT 16 (45) ORG 16 (8) BLK (1)

DC: DT06-12SA-PO12 DT:0462-201-16141 LK: W12S-PO12

2.0

1 DC: DT04-08PA

PIN #

PIN #

PUR/RED 2 (7) BRN/ORG 6 (40)

1 5

PIN #

PIN #

3

PUR/WHT (45)

4

GRA/WHT (47)

GRA/RED 7 16 (49)

BLK (1)

8

BLK (1)

BLU/WHT (46)

12 3 4

8 7 6 5

-A-

TO FR90 HARNESS

1

4 5 6

A

3 2

GRN/BLK (4) WHT/BLK (5)

-B-

RED/BLU (6) CAVITY PLUG

B

CAVITY PLUG

GRA/BLK (21)

START SWITCH B

BLK (1)

A

PUR/GRN (15)

TO H.O.T. SWITCH

A

B

BRN/ORG (40)

F1 3 F3 20 F5 20 F7 15 F9 15 SPARE 20

BLK (1)

HYD. FAN

30 15 20 10

GLOW PLUG RELAY

START RELAY

OMRON

OMRON

K1

K2 OMR ON

OMR ON

OMR ON

K5

K4

K3

FAN/LIGHT PUMP RELAY RELAY

EOP RELAY

GEP: PDM-SX3AB-1

PIN # 1 K3

R E E O L P A Y

85

7 87a

13 87

19 P RE

K4 U L M A P Y

85

25 87a

31 87

F A N R / E K5 L L I A G Y H T

37 85 30A

ORG (8)

30

CAVITY PLUG

PIN # 6

CAVITY PLUG

RED/BLU 14 (12)

12

CAVITY PLUG

CAVITY PLUG

18

CAVITY PLUG

5

CAVITY PLUG

BLK (1)

11 17

8

CAVITY PLUG

9

CAVITY PLUG

10

14

BLK/BLU (25)

15

CAVITY PLUG

16

CAVITY PLUG

GRN/BLK (4)

20

RED/BLK (42)

21

CAVITY PLUG

22

RED/BRN 23 (20)

WHT/BLK 24 18 (5)

CAVITY PLUG

CAVITY PLUG

26

CAVITY PLUG

27

CAVITY PLUG

28

CAVITY PLUG 29

CAVITY PLUG

CAVITY PLUG

PUR/RED 32 (27) 86

BLK (1)

33

CAVITY PLUG

34

GRN/BLK 38 (4) 30

RED/GRA 39 (41)

CAVITY PLUG

40

86

30

10A

30

87a

BRN/ORG 50 (40)

BLK (1)

86

86

CAVITY PLUG

45

30

PUR/RED 52 (7)

51 10A

F8

20A

56

57

62

PUR/RED (7)

63

PUR/RED 64 (27)

61

BLK 18 BLK 18

68

15A

87

F9

30

15A

GRA/RED 69 (49)

F7

20A

TAN/PUR 70 (7)

S R T E A L R A T Y

35

PUR/BLK 14 (10) 36 85

CAVITY G PLUG L

CAVITY PLUG

41 87a

CAVITY PLUG

CAVITY PLUG

87

RED (3) F6

ORG/BLU (11)

47 85

42

65 20A

F5

RED/GRA (41)

71

48

30A

F4

GRA/BLK 59 (21) RED (3)

CAVITY PLUG

RED/BLU 54 (6)

53 15A

ORG (8)

60

RED (3)

66

RED/BLK (42)

72

3A

F3

K1

87a

BLK (1)

RED/BLK (9)

46

BRN/ORG (48) 58

55

87a

85

87a

CAVITY PLUG

CAVITY PLUG

87

30A F10

49

20A SPARE 5A

86

D4

CAVITY PLUG

67

PIN #

4

CAVITY PLUG

44

87

CAVITY PLUG

3

ORG/GRA (17)

CAVITY PLUG

43

10A

01

ORG/WHT (44)

2

PIN #

PIN #

PIN #

O R W E L P A L Y U G

K2

RED (3) F2

RED/BRN (20) RED (3) FUSES

F1

TAN/PUR (43)

ID0339502

145

ELECTRICAL DIAGRAM MR90 FM25H HARNESS

FMS

TO MAIN FUSE HOLDER ALT.

MAIN RED (3)

RED/BRN (3A)

COLD START RED/BLK (9)

3

2

4

1

CAVITY PLUGS

CAVITY PLUG 4 3

BLK (1)

1 2

TAN/PUR (9)

TO ALT.

ORG/GRA (17)

RED/BRN (3)

MIX PUMP

ORG (8)

STARTER SOLENOID

BLK (1)

STARTER PULL WHT (5A)

RED/BLU (12)

BLK (1)

BLU 84 16 (16) X

PUR (15)

BLK (1)

BLU (16)

-A-

1

WHT/GRN (16)

-B-

WHT/BLU (14)

WATER TEMP

EOP BLK (1)

FRAME GROUND

PUR (15)

BLK (1)

CONE PUMP PUR/BLK GLOW (10)

PLUG

ORG/GRA (17)

BRN (19)

WHT (5A)

FUEL SOLENOID

FUEL SENDER

01

ID0339502

146

ELECTRICAL DIAGRAM MR90 FM25H HARNESS REF PART NO. NUMBER

1

215-2238

QTY

DESCRIPTION

1

FM25H HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0339502

147

148

ELECTRICAL DIAGRAM MR90 MR90 HARNESS

DC: DT06-08SA-PO12

PIN #

PIN #

PIN #

1

PUR/RED (7)

5

BRN/ORG (40)

PIN #

2

BLU/WHT (46)

3

PUR/WHT (45)

4

GRA/WHT (47)

6

GRA/RED (49)

7

BLK (1)

8

BLK (1)

TO FM25H HARNESS

1

BLK (1)

B

B

A

A

TRANSFER PUMP

B A

ORG/WHT (36)

21 X

ORG/WHT 16 (36)

BLK (1)

TO TANK LEVEL HARNESS

ORG/WHT (36) GRA/RED (49)

C

A

B

C

C B

A

B

BLK (1)

A

A

CAVITY PLUGS

C B

PUR/RED (7)

GRN/GRA (54)

BLK (1) B

B

A

A

CAVITY PLUG

TRANSFER PUMP SWITCH

B

LIGHT HARNESS OPTIONAL

A

CONE

BRN/ORG (40)

GRA/WHT (47)

8 7 1 4 2 5 3 6

CAVITY PLUG

PUR/WHT (45)

PUR/RED (7)

8 7 1 4 2 5 3 6

CONE PUMP SWITCH

8 7 1 4 2 5 3 6

MIX PUMP SWITCH

BRN (56)

PIT

MIX

BLU/WHT (46)

PUR/RED (7)

GRN/GRA (54)

1

2

BRN (56)

2

BLK (1)

8 7 1 4 2 5 3 6

PIT PUMP AUTO SWITCH

1

GRA/WHT (47)

REMOTE PIT PUMP

01

ID0340299

149

ELECTRICAL DIAGRAM MR90 MR90 HARNESS REF PART NO. NUMBER

1

215-2239

QTY

DESCRIPTION

1

MR90 HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0340299

150

ELECTRICAL DIAGRAM MR90 LIGHT HARNESS

LIGHT SWITCH

8 7 1 4 2 5 3 6

TO FR90 HARNESS

BLK (1)

BRN/ORG (40) A

BRN/ORG (40)

GRA/BLK (28)

B

1

A

GRA/BLK (28)

A

B

A B

A B

BLK (1)

ACC. SOCKET

01

B

GRA/BLK (28)

BLK (1)

TANK LIGHT

ID0341974

151

ELECTRICAL DIAGRAM MR90 LIGHT HARNESS REF PART NO. NUMBER

1

215-2248

QTY

DESCRIPTION

1

LIGHT HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0341974

152

ELECTRICAL DIAGRAM MR90 TANK FLOAT HARNESS

UPPER TANK SWITCH A

B

BLK/GRN (53)

BLK (1) B A

B

1

A

TO FR90 HARNESS

BLK (1) GRN/GRA (54)

PUR/RED (7) A

B

C

BLK/YEL (55)

HIGH LIGHT GREEN B

3 5 24 1

A

BLK (1)

YEL/GRA (39)

C

A

A

A

B

B

B

N GR

B

B

B

A

A

PUR/RED (7)

TOP FLOAT

BLK/GRN (53)

3 5 24 1

A

LOWER FLOAT

PUR/RED (7)

GRN/GRA (54)

YEL/GRA (39)

PUR/RED (7)

YE L

BLK (1)

PUR/RED (7)

GRN/GRA (54)

LOW LIGHT AMBER

A

B

A B

BLK (1)

BLK/YEL (55)

A

B

LOWER TANK SWITCH

01

ID0343346

153

ELECTRICAL DIAGRAM MR90 TANK FLOAT HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

TANK FLOAT HARNESS

215- 2257

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0343346

154

ELECTRICAL DIAGRAM MR90 TR12 TRAILER HARNESS

BRN 16

WHT 16

TO MARKER LIGHTS

AUX.

-AA

TO BREAK AWAY SWITCH BLU 12

BLK 12 B A

BLK 12

CAVITY PLUG

WHT 12 B A

WHT 12

TO FRAME GROUND

BLK 12

WHT 12

CAVITY PLUG

BRN 14

C

H A F

-B-

G

D

B E

BLK 12

YEL 16

WHT 12

TO BATTERY

B

BLU 12

GRN 16

TO MARKER LIGHTS

1 BRN 16

01

WHT 16

ID0342645

155

ELECTRICAL DIAGRAM

TO TAIL LIGHT

MR90 TR12 TRAILER HARNESS

BRN 16

WHT 16

BRN 16

WHT 16

BRN 16

CAVITY PLUG

GRN 16 WHT 16

TO FENDER MAKER LIGHT HARNESS

A

3

2

BRN 16

WHT 16

CAVITY PLUG 1

4

2

3

WHT 16

B

1

GRN 16

BRN 16

BRN 16

4

GRN 16

WHT 16

TO LIGHT BAR BRN 16

CAVITY PLUG

B

A B

A

-A-

WHT 16

BLU 12

A B

B A

WHT 12

1

WHT 12 BLU 12

TO BRAKES A B

B A

WHT 12

WHT 12

BLU 12

TO TAG LIGHT

1

BLU 12

2

BRN 16

TO FENDER MAKER LIGHT HARNESS

1

4

2

3

WHT 14

1

BRN 18

2

-B-

WHT 18

BRN 16 YEL 16

BRN 16

BRN 16

A

YEL 16

B

WHT 16

BRN 16

4 3

YEL 16

BRN 16

WHT 16

WHT 16

TO TAIL LIGHT

1 2

BRN 16

01

WHT 16

BRN 16

WHT 16

ID0342645

156

ELECTRICAL DIAGRAM MR90 TR12 TRAILER HARNESS REF PART NO. NUMBER

1

215-2254

QTY

1

DESCRIPTION

REMARKS

T12 TRAILER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342645

157

158

ELECTRICAL DIAGRAM

MR90 & MV800 BEGINS WITH S/N: CMWMV800TH0000201 TRAILER CONNECTOR

BLK

GRN

10

14

A TM BRN 14

RT

RED

LT

14

B GD

WHT

10

BLU

12

YEL

14

1

GRN 14 YEL 14

D E

C B H

A F G

BLK 10

CAVITY PLUG

RED 14 WHT 10 BLU 12 BRN 14

TO TR12 TRAILER HARNESS

03

ID0346036

159

ELECTRICAL DIAGRAM

MR90 & MV800 BEGINS WITH S/N: CMWMV800TH0000201 REF PART NO. NUMBER

1

215-2266

QTY

1

DESCRIPTION

REMARKS

7RV BLADE HARNESS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE REPLACEMENT CONNECTOR 215-0046 FOR 7RV TRAILER CONNECTOR

NOTE:

03

ID0346036

160

ELECTRICAL DIAGRAM MR90 6-PIN ADAPTER HARNESS

TRAILER CONNECTOR BRN

14

WHT

BLU

12

10

TM ST

GD

A

LT

RT

YEL

GRN

14

14

BLK

10

1

YEL 14 WHT E C A B 10 CAVITY H F G BLU PLUG 12 BLK GRN 10 CAVITY 14 PLUG BRN 14

01

D

ID0346141

161

ELECTRICAL DIAGRAM MR90 6-PIN ADAPTER HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

6-PIN ADAPTER HARNESS

215-2267

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0346141

162

CABLE

POSITIVE CABLE (4GA X 10", RED)

1

4GA. , RED

01

ID0128283

163

CABLE

POSITIVE CABLE (4GA X 10", RED) REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

BATTERY CABLE (4GA. X 10", RED)

215-303

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0128283

164

CABLE

NEGITIVE CABLE (4 GA. X 30", BLK)

1

4GA. , BLK

01

ID0128288

165

CABLE

NEGITIVE CABLE (4 GA. X 30", BLK) REF PART NO. NUMBER

1

215-305

QTY

1

DESCRIPTION

REMARKS

BATTERY CABLE (4 GA. X 30", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0128288

166

CABLE

NEG. BATTERY CABLE (4 GA. X 20",BLK)

1

4 GA. WIRE BLACK

01

ID0049649

167

CABLE

NEG. BATTERY CABLE (4 GA. X 20",BLK) REF PART NO. NUMBER

1

215- 307

QTY

1

DESCRIPTION

REMARKS

BATTERY CABLE (4GA. X 20", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0049649

168

ELECTRICAL DIAGRAM GROUND STRAP (13.5")

TO ENGINE BASE

1

TO TRAILER FRAME

01

ID0256961

169

ELECTRICAL DIAGRAM GROUND STRAP (13.5") REF PART NO. NUMBER

1

215-1626

QTY

1

DESCRIPTION

REMARKS

GROUND STRAP (13.5")

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

NOTE:

1. BOLT 215-1626 TO ENGINE BASE TO TRAILER HARNESS GROUND.

01

ID0256961

170

CABLE

MR90 BATTERY CABLE (4 GA. X 24", RED)

TO FUSE BOX

4 GA. RED

1

TO STARTER

01

ID0128368

171

CABLE

MR90 BATTERY CABLE (4 GA. X 24", RED) REF PART NO. NUMBER

1

215-354

QTY

1

DESCRIPTION

REMARKS

BATTERY CABLE (4 GA. X 24", RED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0128368

172

ELECTRICAL DIAGRAM MR 90 MR90 REMOTE HARNESS

REMOTE STOP

MIX PUMP

CONE PUMP

Pos COL

LBL

Pos COL

LBL

Pos COL

LBL

1

WHT/BLK

52

1

GRY/BLK

51

1

PUR/BLK

50

2

BLK

1

2

BLK

1

2

BLK

1

3

ORG

8

3

PUR

15

3

BLU

16

4

ORG/WHT

44

4

PUR/WHT

45

4

BLU/WHT

46

REMOTE STOP

CONE PUMP

MIX PUMP

3

3

3

5

5

5

2 4 1

2 4 1

2 4 1

6 5 4

-A-

1

2

3

8 12 11 10 9

GRA

7

12P

12P Pos COL

04

LBL

1

BRN/ORG

48

2

-

-

3

BLU/WHT

46

4

PUR/WHT

45

5

ORG/WHT

44

6

GRY/WHT

47

7

-

-

8

ORG

8

9

PUR

15

10

BLU

16

11

-

-

12

BLK

1

1

ID0341206

173

ELECTRICAL DIAGRAM MR 90 MR90 REMOTE HARNESS

31S Pos COL

-A-

1

04

LBL

1

-

-

2

-

-

3

-

-

4

-

-

5

-

-

6

-

-

7

-

-

8

-

-

9

-

-

10

BRN/ORG

48

11

-

-

12

-

-

13

GRY/WHT

47

14

GRY/BLK

51

15

PUR/BLK

50

16

WHT/BLK

52

17

-

-

18

-

-

19

-

-

20

-

-

21

-

-

22

-

-

23

-

-

24

-

-

25

-

-

26

-

-

27

-

-

28

-

-

29

-

-

30

-

-

31

BLK

1

ID0341206

174

ELECTRICAL DIAGRAM MR 90 MR90 REMOTE HARNESS REF PART NO. NUMBER

1

215-2242

QTY

1

DESCRIPTION

REMARKS

MR90 REMOTE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0341206

175

176

NOTES:

ID0134963

177

ACCESSORIES

178

PIT HOSES

2 3

4

1

1

8

6 1 3

1 2

5

6

7

01

ID0342824

179

PIT HOSES REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 154-233 4 CONNECTOR (08S-08O) 2 150-1866 2 QDC ADAPTER (08-08SF) 3 150-1865 2 QDC BODY (08-08SF) 4 150-4062 1 HOSE (DUAL 08OFX-600"-4000) 5 116-884 600 BULK HOSE (2", SOLD PER 1") 6 105-1211 2 WORM CLAMP (1-1/2" TO 2-1/2") 7 149-119 1 FHC ADAPTER (32-32H) 8 159-180 1 FHC BODY (40-32H)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0342824

180

NO SPOILS MIXER OPTION

5

4 7

1

6

5 2

3 7

01

ID0342925

181

NO SPOILS MIXER OPTION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 SLIDE 1 SUPPORT BAR 1 SHLD BLT (1/2" X 1/2", 3/8-NC) 1 SHLD BOLT (5/8 X 3/4" X 1/2-NC) 3 FLG LOCKNUT (1/2-NC, GD8) 1 FLG LOCKNUT (3/8-NC) 2 FLG LK BOLT (1/2-NC X 1-1/2")

301-7187 301-7188 105-748 108-168 106-198 105-834 105-831

DESCRIPTION

REMARKS

NOT SHOWN:

301-7186

1

BELTING

FOOTNOTES:

NOTE:

01

ID0342925

182

SPRAY LANCE

4

1 2

5

01

3

ID0352069

183

SPRAY LANCE REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

153-460 259-495 150-2121 258-038 211-062

DESCRIPTION

REMARKS

QDC ADAPTER (06-06N) ADAPTER (O4NF-M22-1.5) NOZZLE (#05, 04N, 15 DEG, SS) TRIGGER GUN FX30 LANCE - 36"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0352069

184

PIT PUMP ASSEMBLY (STANLEY) 2

1

5 3

4 6 5

8

9

10 6

01

7

11

ID0347982

185

PIT PUMP ASSEMBLY (STANLEY) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 PIT PUMP 1 FHC CPLR X ADPTR (48-32) 1 PUMP MOUNT 1 MOUNT 4 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 1 SNAPPER PIN (5/16" X 1-3/8") 1 FLG LOCKNUT (5/16-NC) 1 HOLD DOWN 1 SHLD BOLT(3/8" X 1/4",5/16-NC) 1 CHAIN

153-1009 157-792 301-6843 301-6844 105-826 105-834 105-1529 105-003 301-6845 107-582 117-476

DESCRIPTION

REMARKS

500-2531 SEAL KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0347982

186

PIT PUMP MOUNT 10 9

5 1

6 7

3 4 8 3

2

4 8 3

01

ID0443394

187

PIT PUMP MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 PUMP MOUNT PLT 1 MOUNT PLT 6 FLG LK BOLT (3/8-NC X 1") 4 FLG LOCKNUT (3/8-NC) 2 SNAPPER PIN (5/16" X 1-3/8") 2 MOUNT PIN 1 GROMMET (1 1/2) .188 THK. 2 CHAIN 1 PIT PUMP 1 FHC CPLR X ADPTR (48-32)

302-5234 302-5235 105-826 105-834 105-1529 302-5236 105-1392 117-476 153-1013 157-792

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0443394

188

PIT PUMP 8

4 22 9

18

14

20

13

21 18

17 8

17

19 8

1

3

16 2

12 11

5

15 14

7

6

10

04

ID0443402

189

PIT PUMP REF PART NO. NUMBER

QTY

153-1013 1 302-4767 2 153-1012 3 302-4770 4 302-4771 5 302-5707 6 302-4772 7 105-2348 8 105-2346 9 302-4768 10 105-2347 11 153-1011 12 302-4769 13 150-5039 14 105-2350 15 105-2349 16 105-701 17 154-279 18 154-233 19 150-1866 20 150-1865 21 150-3469 22 150-3469

- PIT PUMP 1 3" FHC ADAPTER 1 PUMP CENTER 1 END PLT 1 MOUNT PLT 1 END PLT 1 COVER 6 BOLT (3/8-NC X 3") 316 SS 11 FLG NUT (3/8-NC) 316 SS 3 SPACER 3 BOLT (3/8-NC X 5") 316 SS 1 IMPELER 1 DRIVE SHAFT 1 HYD MOTOR (.64 CID) 3 FLG LK BOLT (3/8-NC X 1.25") 316 SS 1 WASHER ( .406 X 1.25 X .10 THK) 316 SS 2 SET SCREW (5/16-NC X 3/8",CUP) 2 CONNECTOR (08O-10S) 2 CONNECTOR (08S-08O) 1 QDC ADAPTER (08-08SF) 1 QDC BODY (08-08SF) 1 HOSE (08OFX90S-36.0”-3000) 1 HOSE (08OFX90S-36.0”-3000)

DESCRIPTION

REMARKS

USE ANTISEEZE BETWEEN DRAVE SHAFT AND MOTOR KEY IS NOT USED, SEAL KIT 190-2736 USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0443402

190

RADIO REMOTE

1 4

14

3

1 11

2 1 12 6 7

5

8

9 13

02

10

ID0346430

191

RADIO REMOTE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

190-2318 215-2332 105-832 301-4901 215-2242 301-4848 217-710 217-194 117-533 301-7676 105-1950 105-085 105-819 105-095 105-2005

QTY

DESCRIPTION

- RADIO REMOTE (USA/CANADA/EU ONLY) 1 MR90 RECEIVER 1 FLG LOCKNUT (1/4-NC) 1 MOUNT 1 MR90 REMOTE HARNESS 1 RELAY MOUNT 3 MICRO RELAY (SPDT) 0 MICRO RELAY BASE 1 RUBBER BUMPER 1 REMOTE RECEIVER COVER 2 FLG SCREW (1/4"-14 X 1-1/2") 3 LOCKNUT (1/4"-NC) 3 FLG LK BOLT (1/4-NC X 1") 2 WASHER (1/4") 1 EDGE CLIP (.12-.24") W/ CABLE TIE (8")

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 215-2436 POCKET-MFSHL TRANSMITTER 215-2274 ATTENNA (2.4 GHZ)

NOTE:

02

ID0346430

192

UMBRELLA KIT

1

2 3

5

4 6

01

ID0392787

193

UMBRELLA KIT REF PART NO. NUMBER

1 2 3 4 5 6

190-2026 344-0001 500-1962 111-026 322-362 322-363 107-873

QTY

DESCRIPTION

- UMBRELLA KIT 1 UMBRELLA 1 UMBRELLA POLE (16") 2 BOLT-ON CLAMP (1-1/4", PAIR) 2 BACKUP SPACER 2 WELD PLATE 4 BOLT (1/4-NC X 4-1/4")

REMARKS

INCLUDES REF #2

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0392787

194

NOTES:

ID0134963

195

MISCELLANEOUS

196

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

197

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

198

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

199

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

200

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

201

202

MR90 Related Publications Component

Ass’y

P/N

Model: MR90 ..................... Parts Manual .................................................................... ............. 053-2748 MR90 ...................... Operators Manual ............................................................. ............. 053-2768

Engine: Kubota .................... Operators Manual (FM25)…………………………………………….... 053-1187

Filters Engine: Air Filter Element (primary) .............................................................................................. 194-038 Air Filter Element (secondary) .......................................................................................... 194-039 Oil Filter ........................................................................................................................... 194-041 Fuel Filter In-Line ............................................................................................................. 155-941 Fuel Filter Main................................................................................................................... 194-386 Hyd Filter ............................................................................................................................ 149-939

Water {H2O}: Filter Screen (65 Micron) ................................................................................................. 500-2027

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01

ID0364246

203

ID0040564

204

ID0135281