Ditch Witch M910, M912, H910, H911 Parts Manual 053-095 PDF

M910/M912 H910/H911 Parts Manual

Issue 23

053-095

1

M910/M912/H910/ H911 ISSUE NO. 23PL-05/22 For Replacement Copy Order P/N 053-095

Attachments for – RT70, RT75, RT90, RT95 & RT115

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models:

M910, M912, H910, H911

Copyright 2004, 2005, 2006, 2007, 2008, 2011, 2012, 2014, 2015, 2016, 2018, 2022 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals Decal Location – H910 ................................... 8, 12 Decal Location – H911 ....................................... 16 Decal Location – M912 ...................................... 20 Frame Components Adapter – H910.................................................. 30 Adapter – H911.................................................. 32 Attachment Frame – H910, M910 ....................... 28 Attachment Frame – H911 ................................ 34 Attachment Frame – M912 ............................... 38 Attachment Frame ........................................... 36 Attachment Sensor Mount – H910/M910........... 46 Attachment Sensor Mount – H911.................... 48 Attachment Sensor Mount – M912 ................... 50 Counterweight Bracket .................................... 26 Driveline Assembly – M910, M912 ...................... 70 Head Shaft .................................................. 74, 76 Head Shaft – M910/H910/H911 ............................ 72 Head Shaft Gearbox – Heavy Duty ...................... 66 Head Shaft Gearbox – Standard Duty .................. 64 Mechanical Gearbox ........................................ 60 Motor/Gearbox Mount .................................... 68 Pivot ........................................................... 54, 56 Pivot Sensor Mount ......................................... 58 Spoils Door – M910/H910/H911 ........................... 44 Spoils Door – M912............................................ 42 Spoils Door – Offset M912 ................................... 40 Traverse Slide Frame – H911 ............................. 52 Hydraulics Control Valve 2-sp .......................................... 114 Control Valve 3-sp .......................................... 116 Control Valve Levers ...................................... 106 Cylinder – 2” x 1.25” x 12” .................................. 110 Cylinder – 2.5” x 1.5” x 31.8” ............................... 112 Cylinder – 3.5” x 1.75” x 14” ............................... 108 Diagram – H911 ............................................... 122 Diagram – M910, H910, M912 ............................ 120 Gearbox Hydraulics – H910 ............................. 100 Gearbox Hydraulics – H910 H.D. ......................... 98 Gearbox Hydraulics – H911 ............................. 102 Gearbox Hydraulics – H911 H.D. ....................... 104 Lift Hydraulic – M910, H910 ................................ 80 Lift Hydraulic – M910, H910 w/Trench Cleaner ......... 82 Lift Hydraulic – M912......................................... 88 Lift Hydraulics – H911 ........................................ 84

Lift Hydraulics – H911 w/Trench Cleaner ............... 86 Motor ............................................................. 118 Traverse Slide Hydraulic – H911........................ 90 Trench Cleaner Hydraulic ................................ 92 Trench Cleaner Hydraulic – Field Install. ............. 94 Trench Cleaner Hydraulic – M912 ..................... 96 Accessories Alligator Chains – 70K 2P ................................. 154 Alligator Chains – 110K 2P ............................... 166 Auger Parts .................................................... 126 Boom Tube..................................................... 144 Combo Chains – 110K 2P ................................. 160 Duratooth Chains – 70K 2P .............................. 152 Duratooth Chains – 110K 2P Group 1 ................. 156 Duratooth Chains – 110K 2P Group 2 ................. 158 Duratooth Chains – 110K 2P Group 3162 Duratooth Chains – 110K 2P Group 4 .................................. 164 Grease Cylinder Bracket ................................ 142 HD LTR Boom – 19” Wear Bar ........................... 150 HD Roller – 19” ............................................... 138 Head Shaft Gearbox ....................................... 140 Hydraulic Trench Cleaner – M912 ................... 132 Personnel Restraint – M910, H910, H911 ........... 128 Roller – 19” OD ................................................. 136 Roller Boom – 19” Non-Wear Bar ....................... 148 Roller Boom – 19” Wear Bar.............................. 146 Special Tools .................................................. 168 Special Tool – Alligator Bit Puller ........................ 170 Special Tool – Alligator Bit Punch........................ 172 Special Tool – Master Link Chain Jaw ................... 164 Swivel Jack – H911 .......................................... 134 Trench Cleaner............................................... 130 Miscellaneous Torque Information ....................................... 178 Optional Kits .................................................. 184 Related Publications ...................................... 184 Replacement O-Ring Chart ............................ 183 Warranty Registration ................................... 186

ID0134849

6

7

DECALS

ID0135069

8

DECAL LOCATION M910 8

6

5

9 7

10

1

1

8

6

13

7 2

3 4

9

6

7

6 8

8 7

6 9

7 6 9

7 7

11

ID0071607

9

DECAL LOCATION M910 8

11 8

8

8 7

11

8

7 11

3

12

11

ID0071607

10

DECAL LOCATION M910 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

275-845 274-002 274-318 273-162 270-6370 275-043 273-164 275-230 275-231 275-232 275-233 274-442 700-058 275-097 275-023

QTY

DESCRIPTION

2 2 2 2 1 1 2 6 2 2 2 4 1 1

DECAL KIT - M910 DANGER CHAIN AND AUGER TIE DOWN LOCATION M910 MODEL-ID M910 MODEL-ID CHAIN TENSION DIGGING ATTACH CONTROL VALVE DANGER STRIPE (1.75” X 18”) DANGER STRIPE (2.75” X 18”) DANGER (1.75” X 18”) DANGER (2.75” X 18”) LIFT LOCATION DANGER STRIPE (2.75” X 8”) DANGER CHAIN AND AUGER OIL LEVEL

REMARKS

(OLD STYLE) (NEW STYLE)

FOOTNOTES

11

ID0071607

11

12

DECAL LOCATION H910 9

7

6 5 10

8

11 13 9

7

1

8

3

2

4

10

7

8

7 9 9 8

7 10

8 7 10

8 8

08

ID0071606

13

DECAL LOCATION H910

9 9

9 12 8 12

9

9

8

12

3

13

08

ID0071606

14

DECAL LOCATION H910 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

275-855 274-002 274-318 273-168 270-6305 275-043 273-091 273-164 275-230 275-231 275-232 275-233 274-442 700-058 275-097

QTY

DESCRIPTION

1 2 2 2 1 1 1 1 4 2 2 3 2 2

DECAL KIT - H910 DANGER CHAIN AND AUGER TIE DOWN LOCATION H910 MODEL IDENTIFIER H910 MODEL ID CHAIN TENSION DIGGING ATTACHMENT CONTROL DIGGING ATTACH CONTROL VALVE DANGER STRIPE (1.75” X 18”) DANGER STRIPE (2.75” X 18”) DANGER (1.75” X 18”) DANGER (2.75” X 18”) LIFT LOCATION DANGER STRIPE (2.75” X 8”) DANGER CHAIN AND AUGER

REMARKS

(OLD STYLE) (NEW STYLE)

FOOTNOTES

08

ID0071606

15

16

DECAL LOCATION H911 9

3

7 4 10 8 11

1 2 11 9 11

7

12

14

8

5

6

10

7

8

7 9 9 8

7 10

8 7 10

8 8

09

ID0092414

17

DECAL LOCATION

9

H911

13 9 9

8

13 9

9

8

13

2

14

09

ID0092414

18

DECAL LOCATION H911 REF PART NO. NUMBER

275-846 1 274-002 2 273-169 270-6306 3 273-173 4 273-091 5 274-318 6 275-043 7 275-230 8 275-231 9 275-232 10 275-233 11 274-442 12 275-184 13 700-058 14 275-097

QTY

DESCRIPTION

1 2 2 1 1 2 1 1 4 2 2 5 2 2 2

DECAL KIT - H911 DANGER CHAIN AND AUGER H911 MODEL IDENTIFIER H911 MODEL IDENTIFIER CONTROL VALVE DIGGING ATTACHMENT CONTROL TIE DOWN LOCATION CHAIN TENSION DANGER STRIPE 1.75” X 18” DANGER STRIPE 2.75” X 18” DANGER 1.75” X 18” DANGER 2.75” X 18” LIFT LOCATION WARNING MOVING PARTS DANGER STRIPE 2.75” X 8” DANGER CHAIN AND AUGER

REMARKS

(OLD STYLE) (NEW STYLE)

FOOTNOTES

09

ID0092414

19

20

DECAL LOCATION M912

06

ID0112117

21

DECAL LOCATION M912

06

ID0112117

22

DECAL LOCATION M912

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

275-896 273-164 274-002 274-318 274-442 275-043 275-097 275-184 275-023 275-230 275-231 275-232 275-233 700-058 700-098 270-6371

QTY

1 2 2 2 1 1 1 1 2 6 2 2 4 2 2

DESCRIPTION

REMARKS

DECAL KIT - M912 DIGGING ATTACH CONTROL VALVE DANGER CHAIN AND AUGER TIE DOWN LOCATION LIFT LOCATION CHAIN TENSION DANGER CHAIN AND AUGER WARNING MOVING PARTS OIL LEVEL DANGER STRIPE (1.75” X 18”) DANGER STRIPE (2.75” X 18”) DANGER (1.75” X 18”) DANGER (2.75” X 18”) DANGER STRIPE (2.75” X 8”) M912 MODEL-ID M912 MODEL-ID

(OLD STYLE) (NEW STYLE)

FOOTNOTES

06

ID0112117

23

24

NOTES:

ID0134963

25

FRAME COMPONENTS

ID0135068

26

COUNTERWEIGHT BRACKET

23

4

2

8 7

6

1

5 6 8

03

ID0042286

27

COUNTERWEIGHT BRACKET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

6 8 4 4 1 2 1 2

375-369 106-393 106-665 106-346 108-071 107-655 322-771 106-696

DESCRIPTION

WEIGHT (CASTING) WASHER (M20) LOCKNUT (M20-2.50, 10.9) SCREW (M20-2.50 X 70MM) ALL THREAD (7/8 NC X 21") JAM NUT (7/8-NC) LEFT WEIGHT BRACKET WASHER (1.070")

REMARKS

QTY OF 2 FOR A920/RT90M, AND QTY OF 6 FOR A720/RT70M

QTY OF 3 FOR A920/RT90M QTY OF 3 FOR A920/RT90M

NOT SHOWN:

FOOTNOTES:

NOTE:

1. COUNTERWEIGHT KITS 104-042 AND 104-043 INCLUDE REF. NUMBERS 1 THROUGH 8.

03

ID0042286

28

ATTACHMENT FRAME H910, M910

15

20

14 14

11

4 5

18

33

16

19 2

1

31 10 30

9

17 23 29

32

24 28 27

8

3

25

16

14

20 8

13

7 21 26 6 12 22

10

ID0063718

29

ATTACHMENT FRAME H910, M910 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

305-682 1 329-435 1 329-436 1 106-474 306-440 1 107-336 6 305-917 1 305-918 1 106-383 15 306-879 1 116-348 3 106-374 16 305-757 1 305-916 1 106-399 32 106-474 16 106-709 6 106-355 6 105-830 1 105-071 3 107-003 6 106-386 3 106-991 3 125-754 183-835 184-064 315-786 1 106-666 2 106-392 2 184-840 2 106-355 2 105-423 1 105-829 2 116-259 AR

DESCRIPTION

REMARKS

ATTACHMENT FRAME BRACKET, GEARBOX BRACKET, GEARBOX SCREW (M20-2.50 X 60mm) DRIVELINE COVER FLG SCREW (M16-2.00 X 45mm,10.9) CYLINDER COVER PLATE VALVE COVER PLATE FLG LK SCREW (M10-1.50 X 30mm) BRACKET, LOWER GEARBOX BUMPER NUT (M20-2.5, 10.9) DIFFERENTIAL SHIELD PIVOT COVER PLATE WASHER (M20, HARDENED) SCREW (M20-1.75 X 60mm) FLG LK NUT (M12-1.75) FLG NUT (M16-2.00,10.9) FLG LK BOLT (1/2-NC X 1-1/4") WASHER (1/2") FLG LK SCREW (M12-1.75 X 35mm) FLG LOCKNUT(M8-1.25) FLG LK SCREW (M8-1.25 X 20mm) COMPOSITION BUSHING (2") TAPERED PIN (2.000" X 9.450") TAPERED INSERT (2") MOUNT SCREW (M16-2.00 X 65mm, 10.9) WASHER (M16) SPACER FLG NUT (M16-2.00, 10.9) WASHER (3/4") FLG LK BOLT (1/2-NC X 1") BULK EDGE (1/2", SOLD PER 1")

CENTERLINE M910 ONLY & SEE FOOTNOTE 1 H910 ONLY & SEE FOOTNOTE 2 M910 ONLY

M910 ONLY M910 USES 3X,

H910 USES 2X

M910 USES 6X,

H910 USES 4X

M910 USES 3X, M910 USES 6X,

H910 USES 2X H910 USES 4X

H910 ONLY M910 USES 2X, H910 USES 1X H910 ONLY - USE 1 @ 8"

NOT SHOWN:

FOOTNOTES:

1. BEGINING WITH S/N____________, 329-435 REPLACES 305-913.

2. BEGINING WITH S/N____________,329-436 REPLACES 307-932.

NOTE:

10

ID0063718

30

HT115 - H910 ADAPTER 4

2

1 7 5

1

8

3 5 17 14

6 16 12

17

9 10

11

13 7

4

A

16

15

14

12

15

13

DETAIL A 04

ID0035360

31

HT115 - H910 ADAPTER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

191-442 325-505 325-515 106-387 107-002 106-399 106-474 106-374 106-355 184-840 106-392 106-666 106-558 325-544 106-995 105-398 110-067 300-8617

QTY

DESCRIPTION

- HT115 ADAPTER FOR H910 2 SPACER PLATE 1 COVER 4 FLG LOCKNUT (M10-1.50) 6 FLG LK SCREW (M10-1.50 X 30MM) 58 WASHER (M20, HARDENED) 32 SCREW (M20-2.50 X 60MM) 32 HEX NUT (M20-2.50, 10.9) ZP 2 FLG NUT (M16-2.00, 10.9) 2 SPACER 2 WASHER (M16) 2 SCREW (M16-2.00 X 65MM, 10.9) 2 CLIP NUT (M10-1.50) 1 VALVE BRACKET 2 FLG LK SCREW (M10-1.50 X 45MM) 4 WASHER (1/2") 2 CLEVIS (1/4-NF) 2 CONTROL ROD

REMARKS

HYDRAULICS IN KIT SHOWN IN HYDRAULICS PAGES

2 ARE REFERENCE ONLY: EXISTING ON ATTACHMENT 32 ARE REFERENCE ONLY: FROM KIT 604-576 16 ARE REFERENCE ONLY: FROM KIT 604-576 16 ARE REFERENCE ONLY: FROM KIT 604-576 REFERENCE ONLY: FROM KIT 604-576 REFERENCE ONLY: FROM KIT 604-576 REFERENCE ONLY: FROM KIT 604-576 REFERENCE ONLY: FROM KIT 604-576

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE IN PLACE OF 178-892 & 107-790; ONLY USE QTY OF 1 EACH IF TRENCH CLEANER IS NOT INSTALLED

NOTE:

04

ID0035360

32

HT115 - H911 ADAPTER

4

2

12

1 7 8

3 16

17

7

6

12 9 10 11

13

14

5

17

14 4 16

1

15

A

12

13 15 03

DETAIL A

ID0035677

33

HT115 - H911 ADAPTER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

191-443 325-505 325-516 106-387 107-002 106-399 106-474 106-374 106-355 184-840 106-392 106-666 106-558 325-544 106-995 105-398 110-067 300-8617

QTY

DESCRIPTION

- HT115 ADAPTER FOR H911 2 SPACER PLATE 1 COVER 4 FLG LOCKNUT (M10-1.50) 6 FLG LK SCREW (M10-1.50 X 30MM) 58 WASHER (M20, HARDENED) 32 SCREW (M20-2.50 X 60MM) 32 HEX NUT (M20-2.50, 10.9) ZP 2 FLG NUT (M16-2.00, 10.9) 2 SPACER 2 WASHER (M16) 2 SCREW (M16-2.00 X 65MM, 10.9) 4 CLIP NUT (M10-1.50) 1 VALVE BRACKET 2 FLG LK SCREW (M10-1.50 X 45MM) 4 WASHER (1/2") 3 CLEVIS (1/4-NF) 3 CONTROL ROD

REMARKS

HYDRAULICS IN KIT SHOWN ON HYDRAULICS PAGES

2 ARE REFERENCE ONLY: EXISTING ON ATTACHMENT 32 ARE REFERENCE ONLY: FROM KIT 604-540 16 ARE REFERENCE ONLY: FROM KIT 604-540 16 ARE REFERENCE ONLY: FROM KIT 604-540 REFERENCE ONLY: FROM KIT 604-540 REFERENCE ONLY: FROM KIT 604-540 REFERENCE ONLY: FROM KIT 604-540 REFERENCE ONLY: FROM KIT 604-540

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE IN PLACE OF 178-892 & 107-790 ONLY USE QTY OF 2 EACH IF TRENCH CLEANER IS NOT INSTALLED

NOTE:

03

ID0035677

34

ATTACHMENT FRAME H911

3 15 20

28

18

14

31

12

21 4

19 32 11

16

27

1 10

3

31

22 9 24

30

16

23

25 26

14

17 4

8

29 13 8 4 7 3

2

6 5

15 14

17

ID0048153

35

ATTACHMENT FRAME H911

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

300-1706 1 307-402 1 115-965 17 106-709 17 106-548 12 305-917 1 305-918 1 106-383 11 307-932 1 116-348 2 111-008 307-401 1 305-916 1 106-399 12 106-474 6 106-374 6 106-355 6 105-830 1 105-071 2 107-336 6 105-297 105-085 125-754 183-835 184-064 106-474 105-423 1 322-362 107-003 4 105-829 1 107-221 5 329-436 1

DESCRIPTION

TRAV. TRENCH FRAME LOWER SLIDE SLIDE BAR (PLASTIC) FLG LK NUT (M12-1.75) SCREW (M12-1.75 X 40mm, CSK) CYLINDER COVER PLATE VALVE COVER PLATE FLG LK SCREW (M10-1.50 X 30mm) HYD BOX BRACKET BUMPER BOLT ON CLAMP (1-1/2", SET) UPPER SLIDE PIVOT COVER PLATE WASHER (M20, HARDENED) SCREW (M20-2.50 X 60mm) NUT (M20-2.50, 10.9) FLG NUT (M16-2.00, 10.9) FLG LK BOLT (1/2-NC X 1-1/4") WASHER (1/2") FLG SCREW (M16-2.00 X 45mm,10.9) BOLT (1/4-NC X 3-1/4") LOCKNUT (1/4-NC) COMPOSITION BUSHING (2") TAPERED PIN (2.000" X 9.450") TAPERED INSERT (2") SCREW (M20-2.5 X 60mm) WASHER (3/4") BACKUP SPACER FLG LK SCREW (M12-1.75 X 35mm) FLG LK BOLT (1/2-NC X 1") SCREW (M12-1.75X20mm, CSK SOC) BRACKET, GEARBOX

REMARKS

USED ON BOTTOM POSITION ONLY, BEGINNING WITH S/N_____________.

SEE FOOTNOTE 1

ADD TO ALL SLIDE FRAME BOLTS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

USED ON TOP POSITION ONLY, BEGINNING WITH S/N________________.

NOT SHOWN:

FOOTNOTES:

1.

REFER TO "GEARBOX, H911" FOR QTY'S OF THESE PARTS.

NOTE:

17

ID0048153

36

ATTACHMENT FRAME

1

2

13

14

11 10 10 12

15 9

8

6 7

5 4 3

A

808-799

37

ATTACHMENT FRAME REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 ATTACHMENT FRAME 1 DRIVELINE COVER 1 DIFFERENTIAL SHIELD 1 MOUNT 3 FLG LOCKNUT (M8-1.25) 2 SPACER 2 WASHER (M16) 2 SCREW (M16-2.00 X 65MM, 10.9) 2 FLG NUT (M16-2.00, 10.9) 32 WASHER (M20, HARDENED) 16 SCREW (M20-2.50 X 60MM) 16 HEX NUT (M20-2.50, 10.9) ZP 2 FLG LK SCREW (M12-1.75 X 35MM) 2 FLG LK NUT (M12-1.75) 3 FLG LK SCREW (M8-1.25 X 20MM)

141-697 306-440 305-757 315-786 106-386 184-840 106-392 106-666 106-355 106-399 106-474 106-374 107-003 106-709 106-991

DESCRIPTION

REMARKS

FOOTNOTES

NOTE:

A

808-799

38

ATTACHMENT FRAME

12

M912

15

12 13

12 11

14

10

4 3 8

2

6 7 7

7

1

3 5

03

9

ID0003263

39

ATTACHMENT FRAME M912

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

6 FLG SCREW (M16-2.00X45MM,10.9) 6 FLG NUT (M16-2.00, 10.9) 3 WASHER (1/2") 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 FLG LK BOLT (1/2-NC X 1") 1 WASHER (3/4") 3 BUMPER 1 BRACKET, UPPER GEARBOX 1 BRACKET, LOWER GEARBOX 1 ATTACHMENT FRAME 1 VALVE COVER PLATE 15 FLG LK SCREW (M10-1.50 X 30MM) 1 CYLINDER COVER 4 CLIP NUT (M10-1.50) 1 REAR CYLINDER COVER

107-336 106-355 105-071 105-830 105-829 105-399 116-348 305-913 306-879 141-697 305-918 106-383 319-774 106-558 322-923

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0003263

40

SPOILS DOOR OFFSET M912

15

14 12 12

3 2

12

12 5

4

17

12

21 13

21 16

13

13

8

6

22 13 11

9

21 20 24 7

23

22

18

1 11 19 10

05

ID0003545

41

SPOILS DOOR OFFSET M912

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 CONTROL CABLE 1 8" OFFSET COVER PLATE 1 12" OFFSET COVER PLATE 2 LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 60MM) 1 MOUNT PLATE 1 KEEPER 2 CARRIAGE BOLT(M12-1.75 X 30MM) 2 JAM NUT (M12-1.75) 1 CLEVIS PIN (3/8" X .890") 2 COTTER PIN (3/32" X 1") 8 FLG LK SCREW (M10-1.50 X 30MM) 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 8" OFFSET SPOILS DOOR 1 12" OFFSET SPOILS DOOR 1 RIGHT SPOILS DOOR MOUNT 1 LEFT SPOILS DOOR MOUNT 1 RIGHT SHIELD 2 WASHER (M10) 1 CLEVIS PIN (3/8" X .500) 6 SCREW (M12-1.75 X 45MM, 10.9) 10 FLG LK NUT (M12-1.75) 2 CARRIAGE BOLT (1/2-NCX1.00") 2 JAM NUT (1/2-NC)

194-506 322-383 322-384 106-175 106-628 316-599 319-908 107-683 107-669 110-306 105-508 107-002 105-894 320-719 320-720 320-706 320-705 319-942 106-390 108-082 106-477 106-709 106-413 105-044

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. OFFSET COVER KIT 191-334 CONTAINS ITEMS 2 & 14, OFFSET COVER KIT 191-335 CONTAINS ITEMS 3 & 15.

05

ID0003545

42

SPOILS DOOR M912

2 3 9 12

1 2 3

10 11

9 8

6

14 4 5

13

7

04

ID0003453

43

SPOILS DOOR M912

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

319-952 106-175 105-876 319-908 107-683 316-599 107-669 110-306 105-508 194-506 106-390 108-082 106-413 105-044

QTY

1 2 2 1 2 1 2 1 2 1 2 1 2 2

DESCRIPTION

REMARKS

SPOILS DOOR LOCKNUT (M10-1.50) SCREW (M10-1.50 X 35MM) KEEPER CARRIAGE BOLT(M12-1.75 X 30MM) MOUNT PLATE JAM NUT (M12-1.75) CLEVIS PIN (3/8" X .890") COTTER PIN (3/32" X 1") CONTROL CABLE WASHER (M10) CLEVIS PIN (3/8" X .500) CARRIAGE BOLT (1/2-NCX1.00") JAM NUT (1/2-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0003453

44

45

46

47

48

49

50

ATTACHMENT SENSOR MOUNT M912

1 3

2

3 1

4

5 6

04

ID0046676

51

ATTACHMENT SENSOR MOUNT M912

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

107-895 315-745 220-556 105-937 320-679 141-690

QTY

2 1 1 1 -

DESCRIPTION

SCREW (#10-24 X 2-1/4", SOC HEAD) SENSOR BRACKET BOOM SENSOR BOLT (3/8-NC X 1", SOC) SENSOR MOUNT BRACKET DOUBLE PIVOT

REMARKS

USE LOCTITE 401 OR EQUIVALENT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REF #2 (315-744) WELDMENT.

IS SHOWN ON GRAPHICS FOR RETROFIT CONCERNS,

IT WILL BECOME PART OF FRAME

NOTE:

04

ID0046676

52

TRAVERSE SLIDE FRAME H911

3

2

1

4

6 5 7 11

10 9 8

14

13 15 12

06

ID0090368

53

TRAVERSE SLIDE FRAME H911

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

307-369 308-447 1 106-383 4 106-558 2 106-399 32 106-374 16 106-474 16 106-666 2 106-392 2 184-840 2 106-355 2 106-991 3 315-786 1 106-386 3 305-757 1

DESCRIPTION

REMARKS

SLIDE FRAME SLIDE FRAME COVER FLG LK SCREW (M10-1.50 X 30mm) CLIP NUT (M10-1.50) WASHER (M20, HARDENED) NUT (M20-2.50, 10.9) SCREW (M20-2.50 X 60mm) SCREW (M16-2.00 X 65mm, 10.9) WASHER (M16) SPACER FLG NUT (M16-2.00, 10.9) FLG LK SCREW (M8-1.25 X 20mm) MOUNT FLG NUT (M8-1.25) DIFFERENTIAL SHIELD

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0090368

54

PIVOT 17 21 10

23 24

5 25

22

19

14 2

15

20 16

18 12 11 1 2

89

7

3

8 4

17 11

6 5

3 2

13 (4)

1

11

ID0035634

55

PIVOT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

DESCRIPTION

307-364 2 RETAINER PLATE 140-699 2 PIVOT RING 117-343 2 PIVOT WEAR STRIP 300-9481 1 PIVOT (REINFORCED) 303-847 1 PIVOT 105-283 2 LOCKNUT (02NF) 116-258 2 LUBE HOSE (02N-18") 107-197 16 SCREW (M16 -2.00 X 80mm, 10.9) 106-398 32 WASHER (M16, HARDENED) 106-545 16 LOCKNUT (M16-2.0, PRV TRQ, 10.9) 106-610 2 SCREW (M20-2.50 X 100mm, 10.9) 106-399 26 WASHER (M20, HARDENED) 106-493 12 SCREW (M20-2.50 X 220mm, 10.9) 106-665 12 LOCKNUT (M20-2.50, 10.9) 316-866 1 WEAR PLATE 115-249 4 STREET ELBOW (02N-02NF90) 150-2980 2 HOSE (02NP-34.5"-3000 GREASE) 115-006 5 ZERK (1/4-NF,45) 115-001 4 ZERK (02N) 116-468 2 LUBE HOSE (02N-24") 107-808 2 SPIRAL PIN 110-030 2 CABLE TIE (1/4" TO 4") 105-422 2 WASHER (3/4") 115-172 1 COLLAR (02NF-02NF) 115-180 1 PIPE NIPPLE (1/8-NPT) 329-435 1 BRACKET, GEARBOX

REMARKS

SUPERSEDES 141-732 PIVOT OBSOLETE, ENDS WITH S/N 5Y1123

TORQUE TO 200 FT LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0035634

56

PIVOT

13 17

7 16

3 15

18 13

9

4

3 10

9

5

14

6 8

2 1

13

9

12

11

04

ID0003282

57

PIVOT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 PIVOT CAP 6 SCREW (M20-2.50 X 80MM, 10.9) AR SHIM 2 ZERK (02N45) 1 BEARING (2.937") 1 PIVOT SLEEVE 1 WEAR STRIP 1 DOUBLE PIVOT 12 WASHER (M20, HARDENED) 4 SCREW (M16-2.00 X 55MM, 10.9) 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 1 ADJUSTMENT PLATE 12 LOCKNUT (M20-2.50, 10.9) 6 SCREW (M20-2.50 X 60MM, 10.9) 6 BOLT (3/4-NC X 7-1/2", GD8) 6 FLG LOCKNUT (3/4-NC) 5 BOLT (1/2-NC X 3/4") 1 CLAMP

141-695 107-127 319-909 115-004 125-552 141-696 314-532 141-690 106-399 106-616 106-442 320-965 106-665 106-075 107-314 105-340 105-293 323-066

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

260-1005 260-1006 260-1007

LIFT DEVICE BEARING DRIVER SEAL DRIVER

FOOTNOTES:

1. SEE PAGE ENTITLED "SPECIAL TOOLS" ID0113949.

NOTE:

04

ID0003282

58

PIVOT SENSOR MOUNT

4 1

5

3

6 2

3 4 7 8

B

808-878

59

PIVOT SENSOR MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1

1 2 3 4 5 6

105-043 325-517 220-556 107-895 154-275 105-833

2 BOLT (1/2-NC X 1-1/4") 1 SENSOR MOUNT 1 TDM BOOM SENSOR 2 SCREW #10-24 X 2 1/4" SOC HEAD 2 BK CONNECTOR (04O-04OBK) 2 FLG LOCKNUT (1/2-NC)

USE LOCKTITE 401 OR EQUIVALENT INCL. IN KIT NO. 100-597 & SEE FOOTNOTE 3 SEE FOOTNOTE 3

7.

8.

315-771 105-048

1 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2

COMBINATION BRACKET BOLT (1/2-NC X 1-1/2")

FOOTNOTES

1. ITEMS 1-4 & 6 ARE INCLUDED IN KIT 191-468 FOR ATTACHMENTS BEGINNING WITH S/N 5Y1124.

2. ITEMS 3,4,7 & 8 ARE INCLUDED IN KIT 191-453 FOR ATTACHMENTS ENDING WITH S/N 5Y1123.

3. USE REF #1 & REF #6 IF TRENCH CLEANER OPTION IS NOT INSTALLED. USE REF #5 IF TRENCH CLEANER IS USED.

NOTE:

B

808-878

60

MECHANICAL GEARBOX M910, M912, DT100M, CT100M

27

37

36 34 33 39

PINION ASSEMBLY

20

38

19 32

31

29 28

30

19

20 25 26

20

25

19

9

24 23 22

3

19

1

35

21 8

2

20

4

18 17

2 6

16 15

5

7

10

8

3

14 13

9 11 13

10

12

ID0087759

61

MECHANICAL GEARBOX M910, M912, DT100M, CT100M REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

166-194 166-197 166-198 166-518 191-217 191-218 191-219 191-355 334-084 1 126-012 2 126-013 2 167-353 1 168-060 1 165-596 1 165-598 1 166-514 1 106-866 2 334-083 1 115-211 2 157-553 2 105-1278 1 165-719 1 165-720 1 165-721 1 165-722 1 165-121 1 105-245 12 156-241 1 159-003 1 125-193 1 105-683 1 105-682 1 105-685 1 106-628 16 125-296 4 125-295 4 168-061 1 165-597 1 165-599 1 166-513 1 167-354 1 105-225 12 180-832 1 165-084 1 125-283 1

DESCRIPTION

REMARKS

GEARBOX 8.4:1 (LO) GEARBOX 7.64:1 (STD) GEARBOX 6.96:1 (HI) GEARBOX 9.26:1 (ELO) LOW GEAR RATIO CONV KIT STANDARD GEAR RATIO CONV KIT HIGH GEAR RATIO CONV KIT ELO GEAR RATIO CONV KIT MACHINED HOUSING TAPERED RACE (4.527") TAPERED BEARING (2.952") OUTPUT SHAFT LOW RANGE GEAR MID RANGE GEAR HIGH RANGE GEAR EXTRA LOW RANGE GEAR DOWEL PIN (M10 X 30MM) COVER (MACHINED) PLUG (08N, SQ, MAG) INTERNAL SEAL (2.875") SIGHT GAUGE (16N) SHIM (.002") SHIM (.003") SHIM (.005") SHIM (.015") FLANGE SCREW (M10-1.50 X 25MM) STREET ELBOW (02N-02NF90) AIR VENT (02N) BEARING RETAINER SHIM (.002" RED) SHIM (.003" GREEN) SHIM (.010" BROWN) SCREW (M10-1.5 X 60MM) BEARING RACE (3.500") TAPERED BEARING (1.625") PINION GEAR PINION GEAR HIGH RANGE PINION EXTRA LOW RANGE PINION INTERMEDIATE SHAFT BOLT (7/16-NC X 1", SOC) HUB RING GEAR AND PINION BEARING (STRAIGHT ROLLER)

INCLUDES REF NO.'S 1 THRU 39 INCLUDES REF NO.'S 1 THRU 39 INCLUDES REF NO.'S 1 THRU 39 INCLUDES REF NO.'S 1 THRU 39

59T 57T 55T 61T

32T 34T 36T 30T

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

THE RING AND PINION GEARS ARE A MATCHED SET

NOTE:

10

ID0087759

62

MECHANICAL GEARBOX M910, M912, DT100M, CT100M REF PART NO. NUMBER

27.

28.

QTY

DESCRIPTION

105-317 165-671 165-697 165-672 165-280 105-168 181-534 165-673 165-674 165-675 165-676 165-677 181-535 155-890 185-192 149-246 106-144 105-502 153-856

1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1

CASTLE NUT (1-NF) SHIM (.002") SHIM (.010") SHIM (.005") PINION BEARING HOUSING BOLT (3/8-NC X 2", SOC) PINION BEARING CONE SPACER SHIM (.005") SHIM (.006") SHIM (.007") SHIM (.008") SHIM (.010") SPACER INTERNAL SEAL SPACER FLANGE WASHER (1") COTTER PIN (3/16" X 2") O-RING (223 D90)

NOT SHOWN: 256-603

1

BLACK SILCONE (10.67 OZ TUBE)

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

REMARKS

SEE FOOTNOTE 2

INCLUDED IN KITS 191-217,191-218,191-219

NOT SHOWN:

FOOTNOTES:

2.

ITEM 39 IS USED IN GEARBOXES WITH DATE CODE 100302 AND AFTER. THIS NUMBER DO NOT HAVE THE O-RING SEAT IN THIS PART

GEARBOXES BEFORE

NOTE:

10

ID0087759

63

64

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900

26

25

1 8 14

7 18 7

9 27 15 13 24

22

5 3

12 4

10 11 16 17 19 9 11 10

6 23 12

5 14 21 20

10

2

ID0093139

65

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900 REF PART NO. NUMBER

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 H615/H610 H615/H610 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24

1 6 12 2 2 AR AR AR 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 4 1

GEARBOX - 14.24:1 (LO) GEARBOX - 11.65:1 (STD) GEARBOX - 8.66:1 (HI) GEARBOX - 14.24:1 (STD) GEARBOX - 11.65:1 (STD) LOW GEAR RATIO KIT STD GEAR RATIO KIT HI GEAR RATIO KIT DOWELL PIN (3/8" X 7/8") FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (3/8-NC X 1-1/2") SQUEEZE BAND CLAMP (7/16") PLUG (08N, SQ, MAG) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') BULK TUBING (1/4"SOLD PER 1') BALL BEARING (1.968") BALL BEARING (2.165") GEARBOX SPACER TAPERED RACE (4.527") TAPERED BEARING (2.952") SLIP-ON COUPLER (02N-04H90) PICKUP TUBE (02N-02NF90-2") INTERNAL SEAL (2.875") AIR VENT (02N) GEAR OUTPUT PINION INPUT PINION (18T, 14-SPL) INPUT PINION (21T, 14-SPL) INPUT PINION (26T, 14-SPL) INPUT PINION (18T) INPUT PINION (21T) INPUT GEAR (66T, 19-SPL) INPUT GEAR (63T, 19-SPL) INPUT GEAR (58T, 19-SPL) FLANGE SHIM (.002") SHIM (.003") SHIM (.005") SHIM (.015") GEARBOX HALF GEARBOX HALF (MACHINED) BOLT LOCK MOTOR ADAPTER BOLT (1/2-NC X 1-1/4",CSK SOC) BALL BEARING (1.968")

1

BLACK SILCONE (10.67 OZ TUBE)

INCLUDED IN KITS 190-441,190-442 & 190-443

QTY

166-055 166-056 166-057 -

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

190-441 190-442 190-443 105-534 105-826 105-874 110-491 115-211 116-356 116-166 117-902 125-040 125-043 179-733 126-012 126-013 155-158 514-123 157-553 159-003 165-113 165-114 165-115 165-116 165-117 165-170 165-173 165-118 165-119 165-120 165-121 165-719 165-720 165-721 165-722 169-020 169-021 300-194 331-195 195-611 125-095

USE 1 @ 11.50" USE 1 @ 11.50" USE 1 @ 11.50"

STAMPED WITH GEARBOX RATIO

NOT SHOWN:

256-603

10

ID0093139

66

HEAD SHAFT GEARBOX

18 4 27

31

13 3

12

4

32

33

34

28 35

5

1 18

15

14 3

9

29

8

16

7 22 6

8

19 9

20

15

10 17

27

2 30 27

24 23

25 26

03

21

11

17

ID0031084

67

HEAD SHAFT GEARBOX REF PART NO. NUMBER

QTY

1 166-566 2 166-565 3 125-570 4 125-569 5 166-560 6 166-558 7 166-563 8 126-075 9 126-076 10 324-909 11 324-910 12 166-557 13 166-559 14 514-123 15 155-869 16 106-142 17 107-001 18 105-534 19 118-306 20 118-307 21 118-308 22 118-309 23 118-310 24 118-311 25 118-312 26 118-313 27 155-074 28 110-111 29 159-003 30 155-184 31 166-186 32 166-188 33 166-189 34 166-190 35 159-392

1 GEARBOX HALF - MACHINED 1 GEARBOX HALF (MACHINED) 2 TAPERED BEARING (2.165") 2 TAPERED BEARING (1.968") 1 INPUT GEAR, 57T 1 OUTPUT GEAR, 66MT 1 OUTPUT SHAFT 2 TAPERED BEARING (3.346") 2 TAPERED RACE (5.118") 1 BEARING RETAINER 1 BEARING RETAINER 1 OUTPUT PINION, 16MT 1 INPUT PINION, 20T 1 PICKUP TUBE (02N-02NF90-2") 2 INTERNAL SEAL (3.250") 17 SCREW (M10-1.50 X 65MM) 12 FLG LK SCREW (M10-1.50 X 25MM) 2 DOWEL PIN (.375" X .875") 1 SHIM (.020) 1 SHIM (.007) 1 SHIM (.003) 1 SHIM (.002) 1 SHIM (.007) 1 SHIM (.020) 1 SHIM (.003) 1 SHIM (.002) 3 PLUG (08S, SOC, FM) 1 SIGHT GAUGE (16S) 1 AIR VENT (02N) 1 PLUG (16S) 1 SHIM (.007") 1 SHIM (.003") 1 SHIM (.020") 1 SHIM (.002") 1 PLUG (12S, SOC)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 & 2

SEE FOOTNOTE 1 & 2

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED

NOT SHOWN:

FOOTNOTES:

1. FOR HIGH SPEED GEARBOX (166-596) USE INPUT GEAR 166-586 & INPUT PINION 166-585.

2. FOR LO SPEED GEARBOX (166-631) USE INPUT GEAR 166-562 & INPUT PINION 166-561.

NOTE:

1. 166-578, STANDARD GEARBOX, INCLUDES REF. #'S 1-34 2. 166-596, HIGH SPEED GEARBOX, INCLUDES REF. #'S 1-34 - SEE FOOTNOTE 1 ABOVE. 3. 166-631, LO SPEED GEARBOX, INCLUDES REF. #'S 1-34 - SEE FOOTNOTE 2 ABOVE.

03

ID0031084

68

MOTOR/GEARBOX MOUNT H910, H911

14 9 5

3

4

11

6 1 13 15

7

13

7

2

5

9 14 12 15

10 8

12

ID0058587

69

MOTOR/GEARBOX MOUNT H910, H911 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

166-596 166-631 166-578 158-107 118-111 325-481 116-348 107-336 106-386 106-486 105-071 179-997 106-355 177-095 106-397 105-829 106-469

QTY

1 1 1 1 2 6 2 1 2 1 6 1 2 2 4

DESCRIPTION

GEARBOX - HEAVY DUTY (9.69) HI-SPEED GEARBOX - HEAVY DUTY (15.73) GEARBOX - HEAVY DUTY (11.75) HYDRAULIC MOTOR STOP BUMPER GEARBOX BUMPER BRACKET BUMPER FLG SCREW (M16-2.00X45MM,10.9) FLG LOCKNUT (M8-1.25) FLG SCREW(M20-2.50X 90MM,10.9) WASHER (1/2") BUSHING FLG NUT (M16-2.00, 10.9) SPACER WASHER (M12, HARDENED) FLG LK BOLT (1/2-NC X 1") FLG SCREW (M12-1.75 X 30MM)

REMARKS

USES KIT 191-475, INCLUDES 166-596 & REF NO.'S 2-13 & 2X 105-830 USES KIT 191-444, INCLUDES 166-578 & REF NO.'S 2-13 & 2X 105-830 USE SEAL KIT 500-2460

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0058587

70

71

72

HEADSHAFT M910/H910/H911

29 33 23 16

28 30

12 11 10

27 3 8 9

31

25

7

6 3

5

32 4 2

13 21

3 15

14

1 26 18

17

22

4

24

6 12

17 10

20 19

9

18

1

20

NOT TO SCALE

22 17 19

15 14 14

10

7

7

11 13

21

ID0149621

73

HEADSHAFT M910/H910/H911 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

DESCRIPTION

166-204 1 HEADSHAFT 107-457 8 SCREW (M16-2.00 X 75mm, 10.9) 106-398 16 WASHER (M16, HARDENED) 141-589 1 HEADSHAFT SPROCKET (11T) 106-545 8 LOCKNUT (M16-2.0, PRV TRQ, 10.9) 149-270 2 SEAL (4.5) 303-747 1 SPACER 105-782 1 STEPPED SCREW (M16-2.00 X 18mm) 107-587 1 WASHER (4.130") 106-611 2 SCREW (M20-2.50 X 40mm, 10.9) 105-732 1 CAP 105-788 1 INTERNAL SNAP RING (6.297) 125-179 1 BEARING (3") 303-742 1 DIRT SHIELD 303-748 2 BACKUP RING 115-180 1 PIPE NIPPLE (1/8-NPT) 178-236 1 SPROCKET HUB 178-290 1 SPACER 125-180 1 BEARING (2.437") 178-289 1 BUSHING 105-423 1 WASHER (3/4") 105-554 1 DOWEL PIN (1/8" X 3/4") 153-709 1 V-RING SEAL 115-172 1 COLLAR (02NF-02NF) 106-477 4 SCREW (M12-1.75 X 45mm, 10.9) 115-249 4 STREET ELBOW (02N-02NF90) 106-031 4 LOCKNUT (M12-1.75, NLK) 116-468 2 LUBE HOSE (02N-24") 105-283 2 LOCKNUT (02NF) 115-006 4 ZERK (1/4-NF,45) 329-435 1 BRACKET, GEARBOX 140-699 1 PIVOT RING 150-2980 2 HOSE (02NP-34.5"-3000-GREASE) 110-030 2 CABLE TIE (1/16") 15" LG

REMARKS

SEE FOOTNOTE 2

TORQUE TO 450 FT/LBS

SEE FOOTNOTE 2 SEE FOOTNOTE 3 M910 H910,H911 SEE FOOTNOTES 1 & 2

INCLUDES LOCKNUT

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 401 TO LOCK THE SEAL TO THE SHAFT 2. SEE SPECIAL TOOLS (ID0113949).

3. WHEN INSTALLING BEARING, REMOVE GASKET FROM BETWEEN BEARING HOUSING & DUST CAP, APPLY BLACK SILICONE (256-603), THEN REATTACH DUST CAP WITHOUT GASKET.

NOTE:

10

ID0149621

74

HEADSHAFT

M912 ENDS WITH S/N 5Z0149

14

16 6

19

13 12

11

10

5

4 7

8

3

6

18

6

12

1

4

9 8

13

16

7

5

6

18

17 14

2

15 4

12 14

15

5 6

14

2

10 11

17

9

1 7

3

16 8

06

7 20

4

13 ID0003226

75

HEADSHAFT

M912 ENDS WITH S/N 5Z0149 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HEADSHAFT 1 SCREW (M20-2.50 X 40MM, 10.9) 1 SPROCKET HUB 2 HEADSHAFT SPROCKET (12T) 4 BACKUP RING 16 WASHER (M16, HARDENED) 2 SCREW (M16-2.00 X 75MM, 10.9) 2 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 SPROCKET HUB 1 WASHER 1 SCREW (M24-3.00 X 50MM, 10.9) 2 DIRT SHIELD 2 SPACER 2 BEARING (3.937") 1 BEARING SPACER 4 SEAL (5.570) 1 BUSHING 2 DOWEL PIN (1/8" X 3/4") 1 SNAP RING (6.562")

166-480 106-611 179-579 141-740 319-775 106-398 107-457 106-545 179-580 179-578 106-600 319-776 179-575 125-551 179-574 157-838 178-289 105-554 117-933

DESCRIPTION

REMARKS

NOT SHOWN:

260-1005 260-1006 260-1007

LIFT DEVICE BEARING DRIVER SEAL DRIVER

FOOTNOTES:

NOTE:

06

ID0003226

76

HEADSHAFT

M912 BEGINS WITH S/N 5Z0150

13

15

3 5

5

12

7

9

17

10

3

2

5

6 4 11

1

16

6

5 4

18

11

7 8 16

12 15 19

13 14

2 6 18

3 11

7

11 13 15

15 13

3 6

1

10

19

9 14

5 7

04

12

12

5

8

ID0009688

77

HEADSHAFT

M912 BEGINS WITH S/N 5Z0150 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HEADSHAFT 1 SPROCKET HUB 2 HEADSHAFT SPROCKET (12T) 4 BACKUP RING 32 WASHER (M16, HARDENED) 16 SCREW (M16-2.00 X 75MM, 10.9) 16 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 SPROCKET HUB 1 WASHER 1 SCREW (M24-3.00 X 50MM, 10.9) 2 DIRT SHIELD 2 SPACER 2 BEARING (3.937") 1 BEARING SPACER 4 SEAL (5.570) 2 DOWEL PIN (1/8" X 3/4") 1 SNAP RING (6.562") 1 BUSHING 1 SCREW (M20-2.50 X 40MM)

166-480 179-579 141-740 319-775 106-398 107-457 106-545 179-580 179-578 106-600 319-776 179-575 125-551 179-574 157-838 105-554 117-933 178-289 106-344

NOT SHOWN:

260-1005 260-1006 260-1007

DESCRIPTION

REMARKS

TORQUE TO 775 FT LBS BEARING DRIVER: 260-1006 SEAL DRIVER: 260-1007

LIFT DEIVICE BEARING DRIVER SEAL DRIVER

FOOTNOTES:

NOTE:

1. REVISION OF HUBS, 179-579 & 179-580, ELIMINATED NEED FOR SPACER 179-577 & 179-576.

04

ID0009688

78

NOTES:

ID0134963

79

HYDRAULICS

ID0135071

80

LIFT HYDRAULICS

M910, H910 BEGINS WITH S/N 5X0412

10 23

PRESSURE

1 24 2 23

19 15 26

INLET EXISTING HOSE ON TRACTOR

27

25 3 17

20 20

18

4 5 16

18

4 18

TO

P

14

6 15 BO

O TT

7

M

8 14 12 11

13

14

21

22

9

ID0024539

81

LIFT HYDRAULICS

M910, H910 BEGINS WITH S/N 5X0412 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

1 1 1 2 1 2 2 2 2 4 2 2 2 2 2 1 1 3 1 2 2 2 2 2 2 2 2

157-978 154-374 154-799 154-265 154-992 125-754 183-835 184-064 106-338 106-381 181-975 183-886 125-773 149-243 154-261 515-340 515-133 154-276 154-399 117-189 106-399 106-474 154-298 154-381 154-335 515-304 117-566

DESCRIPTION

HYD CONTOL VALVE (2-SPOOL)DUC CONNECTOR (04O-08S, ORF) HOSE (04OFX90S-44"-5000) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90S-26"-5000) COMPOSITION BUSHING (2") TAPERED PIN (2.000" X 9.450") TAPERED INSERT (2") FLG SCREW (M16-2.0 X 40mm) FLG LK SCREW (M8-1.25 X 25mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 6.300") COMPOSITION BUSHING (1.75") CYL (3.5" X 1.75" X 14") CONNECTOR (04O-08S) HOSE (04OFX90-18"-5000) HOSE (04OFX45-38"-5000) CONNECTOR (04O-08S90) CONNECTOR (10S-10O45) ABRASION SLEEVE (1.25" X 44") WASHER (M20, HARDENED) SCREW (M20-2.50 X 60mm) CONNECTOR (10S-10O90) PLUG (08S) CONNECTOR (04O-04O) HOSE (04OFX90-15"-5000) ABRASION SLEEVE (1.25" X 11")

REMARKS

USE 499-329 RELIEF CARTRIDGE (RP10-A)

SEE FOOTNOTE 1 HT115 ONLY (FROM KIT 191-442) HT115 ONLY (FROM KIT 191-442) HT115 ONLY (FROM KIT 191-442)

NOT SHOWN:

FOOTNOTES:

1.

PLUGS USED WHEN NO TRENCH CLEANER IS USED.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

14

ID0024539

82

LIFT HYDRAULICS

M910 / H910 w/TRENCH CLEANER FIELD INSTALLATION

18

INLET EXISTING HOSE ON TRACTOR

30 1

19 POWER BEYOND

3

2 2

17

2 4

18

4

6 5 5 8

7

6

5

8

PRESSURE

30 31 5

7

9

5

3

2

5

12 31

10

5 13 14

29

16

11

12 20

21 13

22 23

12 28 27

25

26 11

REFER TO "TRENCH CLEANER HYDRAULICS"

24

15

04

ID0037757

83

LIFT HYDRAULICS

M910 / H910 w/TRENCH CLEANER FIELD INSTALLATION REF PART NO. NUMBER

191-304 1.

153-206 157-978 2. 154-857 3. 154-374 4. 154-223 5. 154-220 6. 106-093 7. 106-237 8. 155-623 9. 515-310 10. 515-305 11. 149-243 12. 154-276 13. 154-265 14. 154-992 15. 154-261 16. 515-340 17. 106-381 18. 154-298 19. 154-399 20. 125-773 21. 183-886 22. 181-975 23. 106-470 24. 106-474 25. 106-399 26. 184-064 27. 183-835 28. 125-754 29. 117-189 30. 157-955 31. 155-130

QTY

DESCRIPTION

REMARKS

1 1 4 2 2 8 4 4 2 1 1 2 3 2 1 1 1 4 2 2 2 2 2 2 2 2 2 2 2 2 4 2

DBL VLV KIT W/TR CL-H910/M910 HYD CONTROL VALVE (2-SPOOL) HYD CONTROL VALVE (2-SPOOL)DUC HOSE (04OFX90-19"-3000) CONNECTOR (04O-08S, 0RF) CONNECTOR (04O-08S45) CONNECTOR (04O-06S) SCREW (M6-1.00 X 45mm) LOCKNUT (M6-1.00, PRV TRQ, NLK) DOUBLE LOCKOUT VALVE HOSE (04OFX45-22"-5000) HOSE (04OFX90-21"-5000) CYL (3.5" X 1.75" X 14") CONNECTOR (04O-08S90) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90-26"-5000) CONNECTOR (04O-08S) HOSE (04OFX90-18"-5000) FLG LK SCREW (M8-1.25 X 25mm) CONNECTOR (10S-10O90) CONNECTOR (10S-10O45) COMPOSITION BUSHING (1.75") TAPERED PIN (1.750" X 6.300") TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40mm) SCREW (M20-2.50 X 60mm) WASHER (M20, HARDENED) TAPERED INSERT (2") TAPERED PIN (2.000" X 9.450") COMPOSITION BUSHING (2") ABRASION SLEEVE (1.25" X 44") WORK PORT RELIEF PLUG PLUG (06S)

INCL'S REF NO.'S 2, 4-10, 30 & 31, SEE FOOTNOTE 1 OBSOLETE, SUPERCEDED BY 157-978 USE 499-329 RELIEF CARTRIDGE (RP10-A)

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. FIELD INSTALLATION ONLY. 2. PLUG (155-130) WILL BE USED IF A TRENCH CLEANER IS NOT USED.

NOTE:

04

ID0037757

84 10

LIFT HYDRAULICS

H911 BEGINS WITH S/N 5X0609

23

1

PRESSURE

2

23

17

INLET EXISTING HOSE ON TRACTOR

25

19

26

24 3 3

20 18

16

4

5

18

4 18

TO

P

14

6 15

7 BO

O TT

M

8 14 12 21

11 13

09

22

9

ID0024548

85

LIFT HYDRAULICS

H911 BEGINS WITH S/N 5X0609 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

157-980 154-374 153-296 154-265 154-992 125-754 183-835 184-064 106-470 106-381 181-975 183-886 125-773 149-243 154-261 515-340 154-223 154-276 154-399 117-189 106-399 106-474 154-298 154-335 515-304 117-566

QTY

1 1 2 2 1 2 2 2 2 4 2 2 2 2 1 1 1 3 1 2 2 2 2 2 2 1

DESCRIPTION

REMARKS

HYD CONTOL VALVE (3-SPOOL) DUC CONNECTOR (04O-08S, ORF) HOSE (04OFX90M-66"-5000) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90S-26"-5000) COMPOSITION BUSHING (2") TAPERED PIN (2.000" X 9.450") TAPERED INSERT (2") FLG SCREW (M16-2.0 X 40mm) FLG LK SCREW (M8-1.25 X 25mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 6.300") COMPOSITION BUSHING (1.75") CYL (3.5" X 1.75" X 14") CONNECTOR (04O-08S) HOSE (04OFX90-18"-5000) CONNECTOR (04O-08S45) CONNECTOR (04O-08S90) CONNECTOR (10S-10O45) ABRASION SLEEVE (1.25" X 44") WASHER (M20, HARDENED) SCREW (M20-2.50 X 60mm) CONNECTOR (10S-10O90) BK CONNECTOR (04O-04O90BK) HOSE (04O90FX-15"-5000) ABRASION SLEEVE (1.25" X 11")

HT115 ONLY (FROM KIT 191-443) HT115 ONLY (FROM KIT 191-443) HT115 ONLY (FROM KIT 191-443)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0024548

86

LIFT HYDRAULICS

H911 W/TRENCH CLEANER FIELD INSTALLATION

18

INLET EXISTING HOSE ON TRACTOR

30 1

19 POWER BEYOND

3

2 2

17

2 4

18

4

6 5 8

2

5

5 7

6

PRESSURE

31

7

9

30

8 5

5 5

3

12

5

10

31 13 14

29

16 32 11

12 20

21 13

22 23

12 28 27

25

26 11

REFER TO "TRENCH CLEANER HYDRAULICS"

24

15

04

ID0037772

87

LIFT HYDRAULICS

H911 W/TRENCH CLEANER FIELD INSTALLATION REF PART NO. NUMBER

191-305 1. 158-032 157-980 2. 154-855 3. 154-374 4. 154-223 5. 154-220 6. 106-093 7. 106-237 8. 155-623 9. 515-310 10. 515-305 11. 149-243 12. 154-276 13. 154-265 14. 154-992 15. 154-261 16. 515-340 17. 106-381 18. 154-298 19. 154-399 20. 125-773 21. 183-886 22. 181-975 23. 106-470 24. 106-474 25. 106-399 26. 184-064 27. 183-835 28. 125-754 29. 117-189 30. 157-955 31. 154-296 32. 116-259

QTY

DESCRIPTION

REMARKS

1 1 4 2 2 8 4 4 2 1 1 2 3 2 1 1 1 4 2 2 2 2 2 2 2 2 2 2 2 2 4 2 AR

DBL VLV KIT W/TR CL (H911) HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) DUC HOSE (04OFX90-54"-5000) CONNECTOR (04O-08S, 0RF) CONNECTOR (04O-08S45) CONNECTOR (04O-06S) SCREW (M6-1.00 X 45mm) LOCKNUT (M6-1.00, PRV TRQ, NLK) DOUBLE LOCKOUT VALVE HOSE (04OFX45-22"-5000) HOSE (04OFX90-21"-5000) CYL (3.5" X 1.75" X 14") CONNECTOR (04O-08S90) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90-26"-5000) CONNECTOR (04O-08S) HOSE (04OFX90-18"-5000) FLG LK SCREW (M8-1.25 X 25mm) CONNECTOR (10S-10O90) CONNECTOR (10S-10O45) COMPOSITION BUSHING (1.75") TAPERED PIN (1.750" X 6.300") TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40mm) SCREW (M20-2.50 X 60mm) WASHER (M20, HARDENED) TAPERED INSERT (2") TAPERED PIN (2.000" X 9.450") COMPOSITION BUSHING (2") ABRASION SLEEVE (1.25" X 44") WORK PORT RELIEF PLUG CAP (04OF) BULK EDGE (1/2", SOLD PER 1")

INCL'S REF NO.'S 2, 4-10, 30 & 31 SEE FOOTNOTE 1 OBSOLETE, SUPERCEDED BY 157-980

SEE FOOTNOTES 1 & 2 USE 1 @ 8"

NOT SHOWN:

FOOTNOTES:

1. FIELD INSTALLATION ONLY. 2. PLUG (155-130) WILL BE USED IF TRENCH CLEANER IS NOT USED.

NOTE:

04

ID0037772

88

LIFT HYDRAULICS M912

6 78 5 4 1 9

23 24

8

4 14 13

18 11

23 22

5 10

20

67

9 12

25

2

10

9

25

20 21 19

9

3 15

17

13 15

13

15 16

1

14

3 16 13 14

04

ID0003031

89

LIFT HYDRAULICS M912

REF PART NO. NUMBER

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

149-243 157-978 125-796 125-754 179-761 184-064 106-399 106-474 154-276 154-265 154-860 154-860 115-781 110-168 125-791 179-597 515-133 154-799 154-261 154-298 154-399 106-380 154-381 154-374 117-189

QTY

2 1 2 2 2 2 2 2 4 2 1 1 4 4 4 2 1 1 1 2 1 4 2 1 2

DESCRIPTION

CYL (3.5" X 1.75" X 14") HYDRAULIC CONTROL VALVE (2 SPOOL) COMPOSITION BUSHING COMPOSITION BUSHING (2") TAPERED PIN (2.000" X 6.750") TAPERED INSERT (2") WASHER (M20, HARDENED) SCREW (M20-2.50 X 60MM) CONNECTOR (04O-08S90) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX-15"-5000) HOSE (04OFX-15"-5000) KLIP RING (2.000") MACHINERY BUSHING (2.000") SPRING BUSHING CYLINDER PIN HOSE (04OFX45-38"-5000) HOSE (04OFX90S-44"-5000) CONNECTOR (04O-08S) CONNECTOR (10S-10O90) CONNECTOR (10S-10O45) FLG LK SCREW (M8-1.25 X 16MM) PLUG (08S) CONNECTOR (04O-08S, ORF) ABRASION SLEEVE (1.25" X 44")

REMARKS

USE 499-329 RELIEF CARTRIDGE (RP10-A)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. PLUGS USED WHEN NO TRENCH CLEANER IS USED

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0003031

90

TRAVERSE SLIDE HYDRAULICS H911

1 29 21 30

28 26 22

23

24 25

23 2 24 25 3 6

5

4

20

7

19

27

8

9 10 11 18 13 14

17 15

12

8 16 15 8

06

ID0092293

91

TRAVERSE SLIDE HYDRAULICS H911

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

154-357 1 117-218 1 116-930 1 154-345 2 151-118 1 106-611 2 105-423 2 106-338 10 117-676 1 155-486 1 151-071 1 154-342 2 125-772 2 183-827 1 181-974 2 179-004 1 515-188 1 117-280 1 154-805 1 117-695 1 154-227 1 154-381 2 110-879 2 110-958 2 105-198 4 105-085 4 331-968 1 154-413 2 154-826 2 117-670 2

DESCRIPTION

CONNECTOR (06O-08S90, ORF) ABRASION SLEEVE (1.00" X 52") HOSE (06OFX90S-58"-3000-AR) RUN TEE (06S-06O-06O) CYL (2.5" X 1.50" X 31.800") SCREW (M20-2.50 X 40mm, 10.9) WASHER (3/4") FLG SCREW (M16-2.00 X 40mm) ABRASION SLEEVE (1.00" X 30") HOSE (06OFX90-31"-3000) CYL (2.5" X 1.50" X 12.00") CONNECTOR (06S-06O90) COMPOSITION BUSHING (1.5") TAPERED PIN (1.500" X 5.120") TAPERED INSERT (1.5") TAPERED PIN (38.1mm X 100mm) HOSE (06OFX90S-23"-3000) ABRASION SLEEVE (1.00" X 25") HOSE (06OFX90S-54"-3000) ABRASION SLEEVE (1.00" X 56") CONNECTOR (06O-08S90) PLUG (08S) BLT-ON CLP (5/8", SOLD PER SET) BACKUP PLATE BOLT (1/4-NC X 1-3/4") LOCKNUT (1/4-NC) CYL MOUNT CONNECTOR (06O-06O) HOSE (06OFX-12"-3000) ABRASION SLEEVE (1" X 10")

REMARKS

LOCKTITE 272

SEE FOOTNOTE 1

HT115 ONLY (FROM KIT 191-443) HT115 ONLY (FROM KIT 191-443) HT115 ONLY (FROM KIT 191-443)

NOT SHOWN:

FOOTNOTES:

1.

PLUGS ARE USED WHEN NO TRENCH CLEANER IS USED

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0092293

92

TRENCH CLEANER HYDRAULICS

5 1

8

18

9

2

3

5

17 4

16 12

20

6

19 15

10

1 2 18

11

19 13 14

08

7

ID0114879

93

TRENCH CLEANER HYDRAULICS REF PART NO. NUMBER

1 2 3 3A 3B 3C 4 4A 5 5A 6 6A 6B 6C 7 7A 7B 7C 8 9 10 11 12 13 14 14A 15 15A 15B 15C 16 17 18 19 20 21

QTY

105-106 110-270 117-303 117-390 117-210 117-281 SEE-3 SEE-3B 157-939 157-938 SEE-5 157-940 157-263 157-941 515-302 SEE-6 SEE-6A 157-942 154-374 154-223 106-499 313-878 154-275 154-296 141-520 141-540 141-562 141-580 141-579 141-693 151-032 154-252 305-256 105-832 107-936 110-030

DESCRIPTION

2 BOLT (1/4"-NC X 2") AR BOLT ON CLAMP (9/16" , HALF) 1 ABRASION SLEEVE (1.25" X 74") 1 ABRASION SLEEVE (1.25" X 85") 1 ABRASION SLEEVE (1.25" X 100") 1 ABRASION SLEEVE (1.25" X 122") 1 SEE REF. #3 1 SEE REF. #3B 2 HOSE (04OFX-70"-5000) 2 HOSE (04OFX-98"-5000) 1 SEE REF. #5 1 HOSE (04OFX-86"-5000) 1 HOSE (04OFX-102"-5000) 1 HOSE (04OFX-121"-5000) 1 HOSE (04OFX-62"-5000) 1 SEE REF. #6 1 SEE REF #6A 1 HOSE (04OFX-110"-5000) 1 CONN (04O-08S, .062 ORF) 1 CONNECTOR (04O-08S45) 2 FLG BOLT (1/2-NC X 1-1/2", GD8) 1 HOUSE MOUNT BRACKET 2 CONNECTOR (04O-04OBK) 2 CAP (04OF) N/A 12" RIGHT AUGER BRACKET N/A 24" RIGHT AUGER BRACKET N/A 4' CLEANER BAR N/A 5' CLEANER BAR N/A 6' CLEANER BAR N/A 8' CLEANER BAR N/A CYL (2.0 X 1.25 X12.0) 2 CONNECTOR (04S-04O90) 2 BACKUP SPACER 2 FLG LOCKNUT (1/4"-NC) 1 WASHER (1/4" ID X 1" OD) AR CABLE TIE (1/16") 15" LONG

REMARKS

1 REQ. FOR 4' CLEANER BAR & 3 REQ. FOR 8' CLEANER BAR FOR 4' CLEANER BAR FOR 5' CLEANER BAR FOR 6' CLEANER BAR FOR 8' CLEANER BAR FOR M910/ H910 FOR H911 FOR M910/ H910 FOR H911 FOR 4' CLEANER BAR FOR 5' CLEANER BAR FOR 6' CLEANER BAR FOR 8' CLEANER BAR FOR 4' CLEANER BAR FOR 5' CLEANER BAR FOR 6' CLEANER BAR FOR 8' CLEANER BAR

TO BE USED IF CLEANER BAR IS REMOVED

1 REQ FOR 4' CLEANER BAR NOT SHOWN

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0114879

94

95

96

TRENCH CLEANER HYDRAULICS

M912

1 4 2 5 3

6

A

6

809-324

97

TRENCH CLEANER HYDRAULICS M912

REF PART NO. NUMBER

1 2 3 4 5 6

154-374 154-223 117-324 154-941 154-941 154-275

QTY

DESCRIPTION

1 CONNECTOR (04O-08S, ORF) 1 CONNECTOR (04O-08S45) 1 ABRASION SLEEVE (1.25" X 48") 1 HOSE (04OFX45-54"-5000) 1 HOSE (04OFX45-54"-5000) 2 BK CONNECTOR (04O-04OBK)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. BOTH HOSES (ITEMS 4&5 ARE ROUTED THROUGH FRAME HOLE WITH LIFT CYLINDERS AND OVER TOP OF THE UPPER CYLINDER, SEE 808-202.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

A

809-324

98

GEARBOX HYDRAULICS H910 H.D.

12 11 3 2

13

10

9

13

6

5

PORT "A" 4

1 7

PORT "B"

5 4

06

7 8

ID0140180

99

GEARBOX HYDRAULICS H910 H.D. REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

106-469 154-322 154-747 157-770 154-329 158-107 159-077 105-222 105-073 157-029 166-578 166-596 166-631 510-017 154-439 154-274 154-327 158-106

8.

9.

10.

11.

12.

13.

QTY

4 1 1 2 2 1 2

DESCRIPTION

FLG SCREW (M12-1.75 X 30mm) CONNECTOR (08O-10S90) HOSE (08OFX45-21"-3000) HOSE (16ORSM-16FLH90-18"-6000) CAP (16OF) HYDRAULIC MOTOR SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) 1 GEARBOX - HEAVY DUTY (11.75) 1 GEARBOX - HEAVY DUTY (9.69) 1 GEARBOX - HEAVY DUTY (15.73) 1 REDUCER (12S-10SF) 2 CONNECTOR (16O-16O) 1 CONNECTOR (08O-08O) 1 CAP (08OF) 2 HOSE (16OFX-10"-6000)

REMARKS

FOOTNOTE 2 FOOTNOTE 1 USE HYD SEAL KIT 500-2460

STANDARD SPEED HIGH SPEED LOW SPEED

FOOTNOTE 1 HT115 ONLY (FROM KIT 191-442)

NOT SHOWN:

FOOTNOTES:

1.

2.

REMOVE CAPS WHEN INSTALLED ON MACHINE AFTER S/N: 5W1136, SUPERCEDE 153-921 & 153-922 WITH ONE HOSE (157-770). IF ONE OF PREVIOUS HOSES IS CHANGED, BOTH MUST BE CHANGED AND HYD MOTOR MUST BE CLOCKED TO THE PORTS UP POSITION.

NOTE:

REFER TO O-RING CHART (801-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

06

ID0140180

100

GEARBOX HYDRAULICS H910

12 11 3 2 14 13 4 5 9

15

10

7 7

PORT "B" PORT "A" 6

07

8 1

ID0037102

101

GEARBOX HYDRAULICS H910

REF PART NO. NUMBER

QTY

1. 106-202 2. 154-322 3. 154-747 4. 157-770 5. 154-329 6. 158-710 157-454 500-577 7. 159-077 105-222 105-073 157-029 8. 166-056 166-055 166-057 9. 115-112 10. 115-115 11. 154-274 12. 154-327 13. 158-106 14. 154-439 15. 515-362

4 1 1 2 2 1 1 2

1 1 1 1 1 1 1 2 2 2

DESCRIPTION

REMARKS

FLG BOLT (1/2-NC X 1-1/4",GD8) CONNECTOR (08O-10S90) HOSE (08OFX45-21"-3000) HOSE (16ORSM-16FLH90-18"-6000) FOOTNOTE 2 FOOTNOTE 1 CAP (16OF) HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) GEARBOX - 11.65:1 (STD) GEARBOX - 14.24:1 (LO) GEARBOX - 8.66:1 (HI) PLUG (08N, SQ) STREET ELBOW (08N-08NF90) CONNECTOR (08O-08O) FOOTNOTE 1 CAP (08OF) HT115 ONLY (FROM KIT 191-442) HOSE (16OFX-10"-6000) CONNECTOR (16O-16O) HT115 ONLY (FROM KIT 191-442) SEE FOOTNOTE 3 HOSE (16OFX45S-49"-6000)

NOT SHOWN:

FOOTNOTES:

1. REMOVE CAPS WHEN INSTALLED ON MACHINE 2. AFTER S/N: 5W1136, SUPERCEDE 153-921 & 153-922 WITH ONE HOSE (157-770). IF ONE OF PREVIOUS HOSES IS CHANGED, BOTH MUST BE CHANGED AND HYD MOTOR MUST BE CLOCKED TO THE PORTS UP POSITION. 3. WHEN H910-HD IS MOUNTED ON RT115Q, 515-362 REPLACES BOTH HOSES FROM ATTACHMENT PUMP. REF NOS.'S 13 & 14 ARE NOT USED. HOSES ARE INCLUDED IN SHIP KIT 605-130.

NOTE:

REFER TO O-RING CHART (801-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

07

ID0037102

102

GEARBOX HYDRAULICS H911

13 16 15 14 17 14 24 17 21

18

20 23 12

4

19

4 10

10

11

22 3 7

2 9

7 9

8 5

PORT "B"

PORT "A"

6 1

13

ID0045065

103

GEARBOX HYDRAULICS H911

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

106-202 154-279 515-102 153-487 115-115 158-710 157-454 500-577 514-245 166-056 166-055 166-057 157-029 154-281 105-918 105-085 154-393 514-242 110-031 154-327 154-329 115-985 117-210 322-362 105-297 115-112 111-008 110-220

QTY

4 1 1 2 1 1 1 2 1 1 1 2 2 8 4 1 2 6 1 2 2 1 2 4 1 2 2

DESCRIPTION

FLG BOLT (1/2-NC X 1-1/4", GD8) CONNECTOR (08O-10S) HOSE (08OFX-110"-3000) HOSE (16OFX45-102"- 6000) STREET ELBOW (08N-08NF90) HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT HEAD FLANGE (16HFL-16SF) GEARBOX - 11.65 : 1 (STD) GEARBOX - 14.24 : 1 (LO) GEARBOX - 8.66 : 1 (HI) O-RING (219 D90) CONNECTOR (16S-16O) BOLT (7/16-NC X 1-1/2", SOC) LOCKNUT (1/4-NC) BK CONNECTOR (08O-08O45BK) BK CONNECTOR (160-16O45BK) CABLE TIE (1-1/2" TO 7") CAP (080F) CAP (160F) ABRASION SLEEVE (2.38" X 95") ABRASION SLEEVE (1.25" X 100") BACKUP SPACER BOLT (1/4-NC X 3-1/4") PLUG (08N, SQ) BOLT-ON CLP (1.5", SOLD PER SET) MACH BUSHING (1-1/2", 14 GA)

REMARKS

HT115 ONLY (FROM KIT 191-443)

FOOTNOTE 1 FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

2.

REMOVE CAPS WHEN INSTALLED ON MACHINE REFER TO "ATTACHMENT FRAME, H911" FOR LOCATION OF THESE PARTS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

13

ID0045065

104

GEARBOX HYDRAULICS H911 H.D.

7 3

2

8 9 10

6

11

12

5 3

4

1

13 26

13 14

4 5

15 16 16 17 18 19 20

20

22 23 24

07

22 23

21 25

24

ID0058588

105

GEARBOX HYDRAULICS H911 H.D. REF PART NO. NUMBER

QTY

1 157-294 2 157-294 3 154-439 4 514-242 5 154-329 6 110-031 7 154-274 8 154-747 9 154-327 10 154-393 11 515-102 12 117-210 13 115-985 14 105-297 15 322-362 16 111-008 17 105-085 18 153-487 19 153-487 20 154-281 21 154-279 22 105-918 23 514-245 24 157-029 25 510-017 26 110-220

1 1 2 2 2 1 1 1 1 1 1 1 2 4 2 4 4 1 1 2 1 8 2 2 1 2

DESCRIPTION

REMARKS

(16OFX45/16ORSM-15"-6000) (16OFX45/16ORSM-15"-6000) CONNECTOR (16O-16O) BK CONNECTOR (16O-16O45BK) CAP (16OF) CABLE TIE (1/2") 20" LG CONNECTOR (08O-08O) HOSE (08OFX45-21"-3000) CAP (08OF) BK CONNECTOR (08O-08O45BK) HOSE (08OFX-110"-3000) ABRASION SLEEVE (1.25" X 100") ABRASION SLEEVE (2.38" X 95") BOLT (1/4-NC X 3-1/4") BACKUP SPACER BOLT-ON CLAMP (1-1/2", SET) LOCKNUT (1/4"-NC) HOSE (16OFX45-102"-6000) HOSE (16OFX45-102"-6000) CONNECTOR (16S-16O) CONNECTOR (08O-10S) BOLT (7/16-NC X 1-1/2", SOC) HEAD FLANGE (16HFL-16SF) O-RING (219 D90) REDUCER (12S-10SF) MACH BUSHING (1-1/2", 14GA)

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR LUBRICATION HOSE ROUTING REFER TO PAGE ENTITLED "PIVOT".

07

ID0058588

106

107

108

109

110

111

112

HYDRAULIC CYLINDER 2.5" X 1.50" X 31.8"

1

4

5 6

7

2

3

2 7

6

1

04

ID0023790

113

HYDRAULIC CYLINDER 2.5" X 1.50" X 31.8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-118 190-170 150-779 152-041 106-827 150-990 150-768 153-515

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

1 2 1 1 1 2 2

DESCRIPTION

CYL (2.5" X 1.50" X 31.800") SEAL REPAIR KIT (2.5" X 1.5") LOCK RING (2.5") CYLINDER BARREL (2.5") STUD BOLT (M20-2.5 X 79.4MM) PISTON (2.5" X .850") CYLINDER HEAD (2.5" X 1.5") CYLINDER ROD (1.50")

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.500"-UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 217 OR 277. TORQUE TO 410-460 FT-LBS (550-625 NM)

NOTE:

04

ID0023790

114

10

HYDRAULIC CONTROL VALVE 2 SPOOL VALVE

4 5 11 1

12 13

3

2

9 8 8

5

7

6 14

15 06

ID0037743

115

HYDRAULIC CONTROL VALVE 2 SPOOL VALVE REF PART NO. NUMBER

QTY

DESCRIPTION

157-978 153-206 1. 318-399 2. 155-179 3. 499-325 4. 191-149 5. 499-329 499-030 6. 191-154 7. 191-157 191-156 8. 499-327 9. 499-326 10. 599-278 11. 191-153 12. 191-151 13. 500-926 14. 191-150 15. 105-213

1 1 2 1 1 1 4 4 2 1 1 2 1 1 2 4 3 4 8

HYDRAULIC CONTROL VALVE (2-SPOOL)DUC HYDRAULIC CONTROL VALVE (2-SPOOL) VALVE MOUNT BRACKET PLUG (10S, SOC) VALVE INLET COVER PLUG SEAL KIT RELIEF CARTRIDGE (RP10-A) LOCK OUT CARTRIDGE SEAL KIT SPOOL POSITIONER KIT POWER BEYOND SLEEVE P/B SLEEVE SEAL KIT VALVE SECTION VALVE OUTLET COVER NR PLUG KIT SPOOL BOOT KIT SPOOL LIP SEAL KIT SECTIONAL SEAL KIT STUD KIT ASSEMBLY NUT (5/16-NF)

REMARKS

OBSOLETE, SUPERCEDED BY 157-978 INCL. REF'S NO'S 1-15

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0037743

116

HYDRAULIC CONTROL VALVE 3 SPOOL

4 14

10

1

11 5 7

2

12

3

13 12 12

8 6

9 05

ID0037784

117

HYDRAULIC CONTROL VALVE 3 SPOOL

REF PART NO. NUMBER

QTY

DESCRIPTION

157-980 158-032 318-399 500-294 499-325 599-278 500-926 191-154 499-329 191-157 191-149 105-213 191-153 191-151 499-327 499-326 191-149

1 1 2 1 1 1 5 3 6 1 1 8 3 8 3 2 1

HYDRAULIC CONTROL VALVE (3-SPOOL) DUC HYDRAULIC CONTROL VALVE (3-SPOOL) VALVE MOUNT BRACKET PLUG (10S) INLET COVER HOUSING NR PLUG KIT SECTIONAL SEAL KIT SPOOL POSITIONER KIT RELIEF CARTRIDGE (RP10-A) POWER BEYOND SLEEVE PLUG SEAL KIT NUT (5/16-NF) SPOOL BOOT KIT SPOOL LIP SEAL KIT VALVE SECTION VALVE OUTLET COVER PLUG SEAL KIT

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

REMARKS

OBSOLETE, INCL.'S RE'S NO.'S 1-14, SUPERCEDED BY 157-980

USE 499-029 LOCKOUT CARTRIDGE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0037784

118

119

120

121

122

123

124

NOTES:

ID0134963

125

ACCESSORIES

126

127

128

129

130

131

132

HYD TRENCH CLEANER M912

9

7

8

6

4

3

3

2 1

4

2 5

4

10 12

3 11 2 2

1

10 13 15 2 2

1

2 16 1

A

14 2 17

809-328

133

HYD TRENCH CLEANER M912

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

151-032 154-252 154-335 157-938 515-311 515-302 116-642 110-270 105-198 117-281 154-889 157-941 157-942 117-389 157-941 157-942 157-938

QTY

DESCRIPTION

4 CYL (2.0 X 1.25 X 12.0) 2 CONNECTOR (04S-04O90) 1 CONNECTOR (04O-04O) 1 HOSE (04OFX-98"-5000) 1 HOSE (04OFX-50"-5000) 1 HOSE (04OFX-62"-5000) 1 ABRASION SLEEVE (1.25" X 140") 1 BOLT-ON CLAMP (9/16", HALF) 1 BOLT (1/4-NC X 1-3/4") 1 ABRASION SLEEVE (1.25" X 122") 1 HOSE (04OFX-30"-5000) 1 HOSE (04OFX-121"-5000) 1 HOSE (04OFX-110"-5000) 1 ABRASION SLEEVE (1.25" X 104") 1 HOSE (04OFX-121"-5000) 1 HOSE (04OFX-110"-5000) 1 HOSE (04OFX-98"-5000)

REMARKS

QTY. OF 2 WITH 8' BOOM OPTION QTY. OF 2 WITH 8' BOOM OPTION

FOOTNOTES

NOTE:

8' BOOM KIT, 104-087, INCLUDES REFERANCE NUMBERS 3-9. 6' BOOM KIT, 104-086, INCLUDES REFERANCE NUMBERS 3, 4, AND 10-12.

5' BOOM KIT, 104-085, INCLUDES REFERANCE NUMBERS 10, 13, AND 15. 4' BOOM KIT, 104-084, INCLUDES REFERANCE 14, 16, AND 17.

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

A

809-328

134

135

136

ROLLER (19" OD)

1

2 13 8

3 5 9

10

7

11

4 5

6 4

11 9 12

6 8 13

06

ID0129294

137

ROLLER (19" OD) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

190-183 105-377 115-001 115-003 115-152 115-470 125-216 125-265 142-757 145-589 155-852 181-697 181-699 166-437 184-067

QTY

1 1 1 1 2 2 2 1 2 2 1 2 1 2

DESCRIPTION

REMARKS

BEARING/SEAL REPAIR KIT JAM NUT (1-1/2-NF) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM) INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") TAPERED BEARING (1.5") LT ROLLER (3.067"P, 19") SPACER EXTERNAL SEAL (2.250") BEARING SPACER SEAL SLEEVE TAIL SHAFT SEAL SPACER

INCL REF NO.'S 4-6, 8-11 & 13 NON-SELF TAPPING SELF TAPPING

INCL REF NO.'S 2 & 3 ENDS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0129294

138

HD ROLLER 19"

2 3

8

10

9 6 5 7

4 4

9

6 FACTORY MATCHED BEARING ASSEMBLY (SEE FOOTNOTE 1)

BEARING

SPACER 8

7 11

10

1 11

1

7 10

RACE

07

6 9

SNAP RINGS

ID0113864

139

HD ROLLER 19" REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 1 1 1 1 2 2 1 2 2 1

141-626 115-003 115-152 125-546 129-013 157-308 141-629 141-625 141-627 157-309 107-920

DESCRIPTION

TAIL SHAFT NUT ZERK (1/4-NF, STR) PLUG (12N, SQ FM) BEARING ASSEMBLY LT ROLLER (3.067"P, 19.0") EXTERNAL SEAL (3.875") SEAL SLEEVE BOOM TAIL SHAFT SEAL SPACER V-RING SEAL BOLT (5/16-NC X 3/8 ", SOC)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REF. NO. 4 (BEARING ASSEMBLY) IS FACTORY MATCHED, DO NOT MIX CUPS, SONES, SPACERS, ETC. ASS'Y INCLUDES: 2X INT. SNAP RING, 2X TAP RACE, 2X TAP BEARING & BEARING SPACER 2. CHECK SURFACE OF SEAL BEFORE INSERTING SO PROPER SIDE FACES OUTSIDE 3. WIDER SIDE OF SEAL MUST BE INSTALLED FACING INSIDE 4. AFTER SETTING THE PRE-LOAD OF THE BEARING, REF. #11 (107-920) SHOULD FIT IN ONE OF THREE HOLES IN THE BOOM SIDE PLATE TO KEEP THE TAILSHAFT NUT FROM LOOSENING. NOTE:

07

ID0113864

140

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900

26

25

1 8 14

7 18 7

9 27 15 13 24

22

5 3

12 4

10 11 16 17 19 9 11 10

6 23 12

5 14 21 20

10

2

ID0093139

141

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900 REF PART NO. NUMBER

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 H615/H610 H615/H610 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24

1 6 12 2 2 AR AR AR 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 4 1

GEARBOX - 14.24:1 (LO) GEARBOX - 11.65:1 (STD) GEARBOX - 8.66:1 (HI) GEARBOX - 14.24:1 (STD) GEARBOX - 11.65:1 (STD) LOW GEAR RATIO KIT STD GEAR RATIO KIT HI GEAR RATIO KIT DOWELL PIN (3/8" X 7/8") FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (3/8-NC X 1-1/2") SQUEEZE BAND CLAMP (7/16") PLUG (08N, SQ, MAG) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') BULK TUBING (1/4"SOLD PER 1') BALL BEARING (1.968") BALL BEARING (2.165") GEARBOX SPACER TAPERED RACE (4.527") TAPERED BEARING (2.952") SLIP-ON COUPLER (02N-04H90) PICKUP TUBE (02N-02NF90-2") INTERNAL SEAL (2.875") AIR VENT (02N) GEAR OUTPUT PINION INPUT PINION (18T, 14-SPL) INPUT PINION (21T, 14-SPL) INPUT PINION (26T, 14-SPL) INPUT PINION (18T) INPUT PINION (21T) INPUT GEAR (66T, 19-SPL) INPUT GEAR (63T, 19-SPL) INPUT GEAR (58T, 19-SPL) FLANGE SHIM (.002") SHIM (.003") SHIM (.005") SHIM (.015") GEARBOX HALF GEARBOX HALF (MACHINED) BOLT LOCK MOTOR ADAPTER BOLT (1/2-NC X 1-1/4",CSK SOC) BALL BEARING (1.968")

1

BLACK SILCONE (10.67 OZ TUBE)

INCLUDED IN KITS 190-441,190-442 & 190-443

QTY

166-055 166-056 166-057 -

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

190-441 190-442 190-443 105-534 105-826 105-874 110-491 115-211 116-356 116-166 117-902 125-040 125-043 179-733 126-012 126-013 155-158 514-123 157-553 159-003 165-113 165-114 165-115 165-116 165-117 165-170 165-173 165-118 165-119 165-120 165-121 165-719 165-720 165-721 165-722 169-020 169-021 300-194 331-195 195-611 125-095

USE 1 @ 11.50" USE 1 @ 11.50" USE 1 @ 11.50"

STAMPED WITH GEARBOX RATIO

NOT SHOWN:

256-603

10

ID0093139

142

143

144

BOOM TUBE

5 2

1

4

3,6

04

ID0093140

145

BOOM TUBE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

100-736 100-737 105-065 AR 105-110 AR 140-1128 1 140-1129 1 140-1130 1 140-1131 1 143-023 1 143-024 1 143-025 1 143-026 1 143-035 1 143-036 AR 140-1176 1 140-1177 1 140-1178 1 140-1179 1

DESCRIPTION

SHORT TOP BAR KIT LONG TOP BAR KIT LOCKNUT (1/2-NC) BOLT (1/2-NC X 4-1/2") BOOM TUBE (51") BOOM TUBE (63.3") BOOM TUBE (75.5") BOOM TUBE (101.1") BOOM TUBE (52") BOOM TUBE (64.3") BOOM TUBE (76.5") BOOM TUBE (101.1") TOP WEAR BAR (SHORT) TOP WEAR BAR (LONG) HD BOOM TUBE (51") HD BOOM TUBE (63.3") HD BOOM TUBE (75.5") HD BOOM TUBE (101.1")

REMARKS

INCL REF NO.'S 1,2 & 4 INCL REF NO.'S 1,2 & 5 (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 4, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 4, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 4, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 4, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS

NOT SHOWN:

FOOTNOTES:

1. FOR 70P/3P OR 108P/2P NON-WEAR BAR BOOM ARRANGEMENTS. 2. ONE (1) FOR 78P/3P OR 120P/2P NON-WEAR BAR BOOM ARRANGEMENTS, TWO (2) FOR 94P/3P OR 144/2P NON-WEAR BAR BOOM ARRANGEMENTS. 3. FOR PIVOTS WITH 5" ALIGNMENT PIN HOLE CENTERS, OR MODIFIED 8.5" PIN HOLE CENTER PIVOTS. 4. FOR PIVOTS WITH 8.5" ALIGNMENT PIN HOLE CENTERS.

NOTE:

04

ID0093140

146

147

148

149

150

151

152

70K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES

4 1

3 2

6

7

8

9

5

REPAIR Part# 133-726 138-704 1 138-702 0 138-703 0 138-701 0 139-704 0 139-701 0 139-702 0 135-1242 16 135-1239 15 105-499 62 105-953 62 135-979 0 136-070 0 105-383 0 105-466 0 135-921 0

02

133-728 1 0 0 0 0 0 0 16 15 30 62 32 48 32 0 0

133-787 0 1 1 0 0 0 0 17 17 68 68 0 0 0 0 0

CHAIN ASSEMBLIES 133-790 133-746 134-726 0 1 0 1 1 0 1 0 0 1 0 0 0 0 1 0 0 0 0 0 0 19 20 16 19 19 15 76 78 62 76 78 62 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

134-736 0 0 0 0 1 1 0 18 17 70 70 0 0 0 0 0

134-747 0 0 0 0 1 0 1 20 19 38 78 0 0 0 40 40

134-756 0 0 0 0 1 0 2 24 23 94 94 0 0 0 0 0

ID0449257

153

70K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 1 1 1 1 1 1 1

134-726 134-736 134-747 134-756 133-726 133-728 133-787 133-790 133-746

DESCRIPTION

REMARKS

P70K 2P DURA 62P 6.6 P70K 2P DURA 70P 6.8 P70K 2P DURA 78P 8.1 P70K 2P DURA 94P 6.62 70K 2P DURA 62P 6.6 70K 2P DURA 62P 9.62 70K 2P DURA 68P 6.6 70K 2P DURA 76P 6.6 70K 2P DURA 78P 6.8"

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-704 70K DIGGING CHAIN STD 2P (62P) 138-702 70K DIGGING CHAIN STD 2P (16P) 138-703 70K DIGGING CHAIN STD 2P (52P) 138-701 70K DIGGING CHAIN STD 2P (8P) 139-704 70K DIGGING CHAIN PREMIUM 2P (62P) 139-701 70K DIGGING CHAIN PREMIUM 2P (8P) 139-702 70K DIGGING CHAIN PREMIUM 2P (16P) 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 135-1239 DURATOOTH, LEFT 3/8" 70-110K 105-499 BOLT (3/4-NC X 1-3/4") 105-953 LOCKNUT (3/4-NC) 135-979 CHAIN SPACER (2.155") 136-070 SPACER 105-383 SPECIAL BOLT (3/4-NC X 6", GD8) 105-466 BOLT (3/4-NC X 2-1/2", GD 5) 135-921 TOOTH SPACER

FOOTNOTES:

NOTE:

1. 70K STANDARD REPAIR STATION KIT 135-1182, 70K PREMIUM REPAIR STATION KIT 135-1187, 70K MASTER PIN 135-501, & 70K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

02

ID0449257

154

70K ALLIGATOR CHAINS 2P CHAIN ASSEMBLIES

4 1

5

2 3

6

REPAIR Part# 138-704 138-701 138-702 138-703 139-704 139-701 139-702 135-973 135-974 135-975 135-976 135-979 135-980 105-322 105-365 105-391 105-953

01

135-776 1 0 0 0 0 0 0 7 7 12 12 38 24 14 24 24 62

135-777 1 1 0 0 0 0 0 7 7 14 14 42 28 14 28 28 70

135-789 0 1 1 1 0 0 0 8 8 15 15 48 28 16 28 32 76

CHAIN ASSEMBLIES 135-778 135-779 137-776 1 1 0 0 0 0 1 2 0 0 0 0 0 0 1 0 0 0 0 0 0 9 10 7 9 10 7 15 18 12 15 19 12 46 56 38 32 38 24 18 20 14 32 38 24 28 36 24 78 94 62

7

137-777 0 0 0 0 1 1 0 7 7 14 14 42 28 14 28 28 70

8

137-778 0 0 0 0 1 0 1 9 9 15 15 46 32 18 32 28 78

ID0449274

155

70K ALLIGATOR CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

135-776 135-777 135-789 135-778 135-779 137-776 137-777 137-778

DESCRIPTION

REMARKS

70K 2P ALG 62P 6.8 70K 2P ALG 70P 6.8 70K 2P ALG 76P 6.4" 70K 2P ALG 78P 6.8 70K 2P ALG 94P 6.8 P70K 2P ALG 62P 6.8 P70K 2P ALG 70P 6.8 P70K 2P ALG 78P 6.8

SEE F/N 1 SEE F/N1 SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1 SEE F/N 1

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-704 70K DIGGING CHAIN STD 2P (62P) 138-701 70K DIGGING CHAIN STD 2P (8P) 138-702 70K DIGGING CHAIN STD 2P (16P) 138-703 70K DIGGING CHAIN STD 2P (52P) 139-704 70K DIGGING CHAIN PREMIUM 2P (62P) 139-701 70K DIGGING CHAIN PREMIUM 2P (8P) 139-702 70K DIGGING CHAIN PREMIUM 2P (16P) 135-973 LEFT OUTSIDE BIT ADAPTER 135-974 E.S. BIT ADPTR. RT. OUTSIDE 135-975 LEFT INSIDE BIT ADAPTER 135-976 E.S. BIT ADPTR. RT. INSIDE 135-979 CHAIN SPACER, 70K 135-980 CHAIN SPACER (1.405") 105-322 BOLT (3/4-NC X 4.5") 105-365 BOLT (3/4-NC X 4") 105-391 BOLT (3/4-NC X 4.5") 105-953 LOCKNUT (3/4-NC)

FOOTNOTES:

1. USE INSERT BIT 136-101

NOTE:

1. 70K STANDARD REPAIR STATION KIT 135-1182, 70K PREMIUM REPAIR STATION KIT 135-1187, 70K MASTER PIN 135-501, & 70K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0449274

156

110K DURATOOTH CHAINS (62P&70P) 2P CHAIN ASSEMBLIES GROUP 1

1

REPAIR Part# 133-420 138-411 1 135-1534 0 135-1239 15 135-1242 16 105-499 62 105-953 62 105-372 0 105-466 0 135-921 0 136-120 0 105-321 0 105-365 0 136-070 0 105-383 0 136-121 0

01

2

133-421 1 0 15 16 30 0 62 32 32 0 0 0 0 0 0

3

133-423 1 0 19 20 30 0 78 0 24 8 16 32 0 0 0

4

6

5

CHAIN ASSEMBLIES 133-459 133-460 133-461 0 0 0 1 1 1 17 17 18 18 18 17 70 34 34 70 70 70 0 0 0 0 36 0 0 36 0 0 0 0 0 0 0 0 0 0 0 0 54 0 0 36 0 0 0

133-462 0 1 22 22 32 88 0 0 30 9 20 36 0 0 0

7

8

133-463 0 1 23 24 94 126 0 0 24 4 16 16 0 0 4

ID0441443

157

110K DURATOOTH CHAINS (62P&70P) 2P CHAIN ASSEMBLIES GROUP 1 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

133-420 133-421 133-423 133-459 133-460 133-461 133-462 133-463

DESCRIPTION

REMARKS

110K 2P DURA 62P 7.0" 110K 2P DURA 62P 8.5" 110K 2P DURA 62P 12 110K 2P DURA 70P 7.0 110K 2P DURA 70P 8.5 110K 2P DURA 70P 10 110K 2P DURA 70P 12 110K 2P DURA 70P 15

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-411 110K DIGGING CHAIN STD 2P (62P) 135-1534 110K DIGGING CHAIN STD 2P (70P) 135-1239 DURATOOTH, LEFT 3/8" 70-110K 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 105-499 BOLT (3/4-NC X 1-3/4") 105-953 LOCKNUT (3/4-NC) 105-372 LOCKNUT (3/4-NC) 105-466 BOLT (3/4-NC X 2-1/2", GD 5) 135-921 TOOTH SPACER 136-120 12" TOOTH ADAPTER 105-321 BOLT (3/4-NC X 3") 105-365 BOLT (3/4-NC X 4") 136-070 SPACER 105-383 BOLT (3/4-NC X 6", GD8) 136-121 BOLT (3/4-NC X 3")

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0441443

158

110K DURATOOTH CHAINS (78P & 94P) 2P CHAIN ASSEMBLIES GROUP 2

1

REPAIR Part# 133-430 135-1535 1 138-411 0 138-410 0 135-1239 19 135-1242 20 105-499 78 105-953 78 135-921 0 105-466 0 136-120 0 105-321 0 105-365 0 136-121 0

01

133-431 1 0 0 19 20 38 78 40 40 0 0 0 0

2

3

4

CHAIN ASSEMBLIES 133-433 133-434 133-440 1 1 0 0 0 1 0 0 2 24 26 23 25 26 24 38 104 94 98 140 94 30 30 0 0 0 0 10 4 0 20 20 0 40 16 0 0 9 0

5

6

133-441 0 1 2 23 24 46 94 48 48 0 0 0 0

ID0441478

159

110K DURATOOTH CHAINS (78P & 94P) 2P CHAIN ASSEMBLIES GROUP 2 REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 1 1 1 1 1

133-430 133-431 133-433 133-434 133-440 133-441

DESCRIPTION

REMARKS

110K 2P DURA 78P 7.0" 110K 2P DURA 78P 8.5" 110K 2P DURA 78P 12" 110K 2P DURA 78P 15" 110K 2P DURA 94P 7.0 110K 2P DURA 94P 8.5

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

135-1535 110K DIGGING CHAIN STD 2P (78P) 138-411 110K DIGGING CHAIN STD 2P (62P) 138-410 110K DIGGING CHAIN STD 2P (16P) 135-1239 DURATOOTH, LEFT 3/8" 70-110K 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 105-499 BOLT (3/4-NC X 1-3/4") 105-953 LOCKNUT (3/4-NC) 135-921 TOOTH SPACER 105-466 BOLT (3/4-NC X 2-1/2", GD 5) 136-120 12" TOOTH ADAPTER 105-321 BOLT (3/4-NC X 3") 105-365 BOLT (3/4-NC X 4") 136-121 BOLT (3/4-NC X 3")

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0441478

160

110K COMBO CHAINS 2P CHAIN ASSEMBLIES

1

2

REPAIR Part# 131-264 138-411 1 135-1534 0 135-1535 0 135-1239 6 135-1242 6 136-276 6 136-275 7 136-274 3 136-273 3 135-975 0 135-976 0 135-974 0 135-973 0 135-978 14 135-977 48 105-365 14 105-391 24 105-473 24 105-953 62

01

3

4

5

6

CHAIN ASSEMBLLIES: 131-266 131-268 131-269 131-270 0 0 1 0 1 0 0 1 0 1 0 0 7 7 6 7 6 8 6 6 7 8 0 0 7 8 0 0 4 4 0 0 4 4 0 0 0 0 7 7 0 0 6 7 0 0 3 4 0 0 3 4 16 16 14 16 54 62 48 54 16 16 14 16 26 30 24 26 28 32 24 28 70 78 62 70

131-271 0 0 1 7 8 0 0 0 0 8 8 4 4 16 62 16 30 32 78

ID0449237

161

110K COMBO CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 1 1 1 1 1

131-264 131-266 131-268 131-269 131-270 131-271

DESCRIPTION

REMARKS

110K 2P CMB DURA/SHK B 62P 6.0 110K 2P CMB DURA/SHK 70P 6.0" 110K 2P CMB DURA/SHK 78P 6.0" 110K 2P CMB DURA/ALG 62P 6.0" 110K 2P CMB DURA/ALG 70P 6.0" 110K 2P ALG B-O CMB 78P 6.0

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-411 110K DIGGING CHAIN STD 2P (62P) 135-1534 110K DIGGING CHAIN STD 2P (70P) 135-1239 DURATOOTH, LEFT 3/8" 70-110K 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 136-276 70/110K RT INSIDE BOLT-ON SHARK ADAPTER 136-275 70/110K LEFT INSIDE BOLT-ON SHARK ADPTER 136-274 70/110K LFT OUTSIDE BOLT-ON SHARK ADPTER 136-273 70/110K RT OUTSIDE BOLT-ON SHARK ADAPTER 135-975 LEFT INSIDE BIT ADAPTER 135-976 E.S. BIT ADPTR. RT. INSIDE 135-974 E.S. BIT ADPTR. RT. OUTSIDE 135-973 LEFT OUTSIDE BIT ADAPTER 135-978 CHAIN SPACER (1.593") 135-977 CHAIN SPACER (2.343") 105-365 BOLT (3/4-NC X 4") 105-391 BOLT (3/4-NC X 4.5") 105-473 BOLT (3/4-NC X 5") 105-953 LOCKNUT (3/4-NC)

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0449237

162

110K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 3

1

4 3 2

6

7

5 REPAIR Part# 134-420 139-411 1 139-412 0 135-1239 15 135-1242 16 105-499 62 105-953 62 105-466 0 135-921 0 136-070 0 105-383 0 135-977 0 136-071 0 105-365 0 105-321 0

02

134-421 1 0 15 16 30 62 32 32 0 0 0 0 0 0

CHAIN ASSEMBLIES 134-422 134-423 134-459 1 1 1 0 0 1 15 19 17 16 20 18 30 30 70 62 78 70 0 0 0 0 24 0 48 32 0 32 0 0 32 0 0 0 8 0 0 32 0 0 16 0

134-460 1 1 18 17 34 70 36 36 0 0 0 0 0 0

134-461 1 1 18 17 34 70 0 0 54 36 36 0 0 0

ID0449310

163

110K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 3 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

134-420 134-421 134-422 134-423 134-459 134-460 134-461

DESCRIPTION

REMARKS

P110K 2P DURA 62P 7.0 P110K 2P DURA 62P 8.5 P110K 2P DURA 62P 10" P110K 2P DURA 62P 12" P110K 2P DURA 70P 7.0 P110K 2P DURA 70P 8.5 P110K 2P DURA 70P 10

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-411 110K DIGGING CHAIN STD 2P (62P) 139-412 110K DIGGING CHAIN PREMIUM 2P (8P) 135-1239 DURATOOTH, LEFT 3/8" 70-110K 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 105-499 BOLT (3/4-NC X 1-3/4") 105-953 LOCKNUT (3/4-NC) 105-466 BOLT (3/4-NC X 2-1/2", GD 5) 135-921 TOOTH SPACER 136-070 SPACER 105-383 BOLT (3/4-NC X 6", GD8) 135-977 CHAIN SPACER (2.343") 136-071 10" - 12"" TOOTH ADAPTER 105-365 BOLT (3/4-NC X 4") 105-321 BOLT (3/4-NC X 3")

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

02

ID0449310

164

110K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 4

5 4

2

3

1

REPAIR Part# 134-462 139-411 1 139-410 0 139-412 1 135-1239 22 135-1242 22 105-499 32 105-466 0 105-953 88 105-321 20 105-365 36 135-921 30 136-070 36 136-071 9 136-088 0 105-383 0

01

CHAIN ASSEMBLIES 134-464 134-430 134-431 1 1 1 0 1 1 1 0 0 23 20 19 24 19 20 30 78 38 0 0 40 94 78 78 16 0 0 16 0 0 24 0 40 32 0 0 4 0 0 8 0 0 32 0 0

134-433 1 1 0 24 25 38 0 98 20 40 30 40 10 0 0

ID0449331

165

110K DURATOOTH CHAINS 2P CHAIN ASSEMBLIES GROUP 4 REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 1 1 1

134-462 134-464 134-430 134-431 134-433

DESCRIPTION

REMARKS

P110K 2P DURA 70P 11 P110K 2P DURA 70P 15" P110K 2P DURA 78P 7.0 P110K 2P DURA 78P 8.5 P110K 2P DURA 78P 12

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

139-411 110K DIGGING CHAIN PREMIUM 2P (62P) 139-410 110K DIGGING CHAIN PREMIUM 2P (16P) 139-412 110K DIGGING CHAIN PREMIUM 2P (8P) 135-1239 DURATOOTH, LEFT 3/8" 70-110K 135-1242 DURATOOTH, RIGHT 3/8" 70-110K 105-499 BOLT (3/4-NC X 1-3/4") 105-466 BOLT (3/4-NC X 2-1/2", GD 5) 105-953 LOCKNUT (3/4-NC) 105-321 BOLT (3/4-NC X 3") 105-365 BOLT (3/4-NC X 4") 135-921 TOOTH SPACER 136-070 SPACER 136-071 10" - 12"" TOOTH ADAPTER 136-088 "14" - 16" TOOTH ADAPTER" 105-383 BOLT (3/4-NC X 6", GD8)

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0449331

166

110K ALLIGATOR CHAINS 2P CHAIN ASSEMBLIES

2

3

4

1

5

6

7 8

REPAIR Part# 135-485 138-411 1 139-411 0 139-412 0 139-410 0 138-410 0 135-1534 0 135-1535 0 135-976 12 135-975 12 135-974 7 135-973 7 135-978 24 135-977 38 105-365 24 105-473 24 105-322 14 105-953 62

01

135-486 0 0 0 0 0 1 0 14 14 7 7 28 42 28 28 14 70

135-487 0 0 0 0 0 0 1 15 15 9 9 32 46 32 28 18 78

CHAIN ASSEMBLIES 135-488 137-485 137-486 1 0 0 0 1 1 0 0 1 0 0 0 2 0 0 0 0 0 0 0 0 18 12 14 19 12 14 10 7 7 10 7 7 38 24 28 56 38 42 38 24 28 36 24 28 20 14 14 94 62 70

137-487 0 1 0 1 0 0 0 15 15 9 9 32 46 32 28 18 77

137-488 0 1 0 2 0 0 0 19 18 10 10 38 56 38 36 20 94

ID0449362

167

110K ALLIGATOR CHAINS 2P CHAIN ASSEMBLIES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

135-485 135-486 135-487 135-488 137-485 137-486 137-487 137-488

DESCRIPTION

REMARKS

110K 2P ALG 62P 6.7 110K 2P ALG 70P 6.6" 110K 2P ALG 78P 6.6" 110K 2P ALG 94P 6.8 P110K 2P ALG 62P 6.8 P110K 2P ALG 70P 6.8 P110K 2P ALG 78P 6.8 P110K 2P ALG 94P 6.8

CHAIN ASSEMBLY COMPONENTS NOT SHOWN:

138-411 110K DIGGING CHAIN STD 2P (62P) 139-411 110K DIGGING CHAIN PREMIUM 2P (62P) 139-412 110K DIGGING CHAIN PREMIUM 2P (8P) 139-410 110K DIGGING CHAIN PREMIUM 2P (16P) 138-410 110K DIGGING CHAIN STD 2P (16P) 135-1534 110K DIGGING CHAIN STD 2P (70P) 135-1535 110K DIGGING CHAIN STD 2P (78P) 135-976 E.S. BIT ADPTR. RT. INSIDE 135-975 LEFT INSIDE BIT ADAPTER 135-974 E.S. BIT ADPTR. RT. OUTSIDE 135-973 LEFT OUTSIDE BIT ADAPTER 135-978 CHAIN SPACER (1.593") 135-977 CHAIN SPACER (2.343") 105-365 BOLT (3/4-NC X 4") 105-473 BOLT (3/4-NC X 5") 105-322 BOLT (3/4-NC X 4.5") 105-953 LOCKNUT (3/4-NC)

FOOTNOTES:

NOTE:

1. 110K STANDARD REPAIR STATION KIT 131-131, 110K PREMIUM REPAIR STATION KIT 135-1149, 110K MASTER PIN 137-401, & 110K LOCK KEY 135-402 2. NOT ALL CHAINS LISTED MAY BE SUITABLE FOR YOUR ATTACHMENT. CONSULT A DITCH WITCH DEALER FOR MORE INFORMATION.

01

ID0449362

168

SPECIAL TOOLS

3 2 1

3

02

ID0113949

169

SPECIAL TOOLS REF PART NO. NUMBER

1.

2.

3.

QTY

259-500 259-498 259-499

1 1 2

DESCRIPTION

REMARKS

SPROCKET CENTERING ARM SEAL DRIVER SEAL CLAMP

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0113949

170

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

171

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

172

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

173

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

174

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

175

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

176

NOTES:

ID0134963

177

MISCELLANEOUS

ID0135063

178

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

179

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

180

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

181

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

182

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

183

184

M910 / H910 / H911 / M912 Related Publications Component

Ass’y

P/N

Model: M910/H910/H911/M912. Parts Manual ................................................................... .............. 053-095 RT70/RT90/RT115 ....... Operators Manual ............................................................ .............. 054-077 RT70/RT90 .................. Operators Manual ............................................................ .............. 054-084 RT70/RT90 ................. Repair Guide (Service Manual) ........................................ .............. 055-072 RT70/RT90/RT115 ...... Repair Guide (Service Manual) ........................................ .............. 055-068 M900/H900 DIG ATT ... Supplementary Maint Guide – Trencher or Trailer .......... .............. 050-633 M900/H900 DIG ATT ... Special Tools Guide ......................................................... .............. 052-901

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

6/20/2003, Rev.-A

808-880

185

ID0040564

186

ID0135281