Ditch Witch M500 Series Parts Manual 053-430 - PDF DOWNLOAD

1

M500 Series ISSUE NO. 12PL-12/12 For Replacement Copy Order P/N 053-430

Attachments for - 5110 & 7610

This manual contains information concerning the following models: M510, M511, M512 Digging, M530 Plow, M552 Combo & RLCR50 Reel Carrier Attachments

Copyright 1994, 1995, 1996, 1999, 2004, 2006, 2008, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.

2

FOREWORD___________

3

This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers.

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - M510.................................. 8 Decal Location - M511................................ 12 Decal Location - M512................................ 16 Decal Location - M530................................ 20 Decal Location - M552................................ 22 Frame Components Attachment Frame - M510 .......................... 26 Attachment Frame - M511 .......................... 28 Attachment Frame - M512 .......................... 30 Attachment Frame - M530 .......................... 32 Attachment Frame - M552 .......................... 34 Boom Tube .............................................. 78 Cable Guide ............................................. 76 Double Pivot - M512 ................................... 44 Headshaft - M552 ....................................... 70 High Headshaft Pivot - M510 ...................... 40 Idler Sprocket Guards - M510, M512 ............. 36 Idler Sprocket Guards - M511, M530, M552 ..... 38 Pivot - 511 ................................................. 42 Pivot - M552 ............................................... 48 Pivot Clamps - M510, M512 .......................... 50 Plow Arms - M530 ...................................... 52 Plow Arms - 805-244 ................................... 54 Plow Steering/Skid Shoes- H532 H552 M552 .. 56 Skid Shoes/Sod Cutter ............................. 58 Spoil Flap - M750, M552 ............................... 60 Sprocket (2” & 3.067”P) ................................. 72 Sprocket (2” & 3.067”P ST) ............................. 74 Stow Lock ............................................... 66 Stow Lock - H532, H552, M552 ....................... 68 Vibrator - M530, M730, M750 ........................... 62 Vibrator - M552, H532, H552 .......................... 64 Hydraulics Blade Steer Hydraulics - M530 ................... 98 Blade Steer Hydraulics - M552, 5110 .......... 100 Boom Lift Hydraulics - M552, 5110 ............... 96 Boom Hydraulics ...................................... 94 Grease Cylinders - 803-975....................... 138 Grease Cylinders - ID0129299 ................... 140 Grease Cylinders - 805-281....................... 142 Grease Cylinders - 807-617....................... 144 Hydraulic Schematic - M510, M511, M512 ....... 82 Hydraulic Schematic - M530, M552 ............... 84 Hydraulic Cylinder (1.7”x.75”x9”) .................. 114 Hydraulic Cylinder (2”x1.25”x8”) .................. 116 Hydraulic Cylinder (2”x1.25x12”) .................. 118 Hydraulic Cylinder (2.5”x1.25x12”) ................ 122

Hydraulic Cylinder (3.5”x1.75”x16”) ............... 132 Hydraulic Cylinder (3”x1.5”3”) ..................... 124 Hydraulic Cylinder (3”x1.5”x10”)................... 128 Hydraulic Cylinder (3”x1.5”x4”) .................... 126 Hydraulic Cylinder (3”x1.75”x12”) ................. 130 Hydraulic Cylinder (4”x2”x12”) ..................... 134 Hydraulic Cylinder (4”x2.25”x12”) ................. 136 Plow Lift Hydraulics - M530, 5110 ................. 90 Plow Lift Hydraulics - M552, 5110 ................. 92 Plow Manifold ......................................... 104 Plow Swing Hydraulics - M552, 5110 ........... 88 Plow Swing Hydraulics - M530, 5110 ............ 86 Trench Cleaner Cylinders ....................... 120 Trench Cleaner Hydraulics - M510 ........... 108 Trench Cleaner Hydraulics - M512 ........... 110 Trench Cleaner Hydraulics ..................... 112 Vibrator Drive Hydraulics - M530 .............. 102 Vibrator Drive Hydraulics - M552 .............. 106 Accessories Alligator Chain - 3.067”P110K...................... 228 Alligator Chain - 2”P50K - Weld On................ 234 Alligator Chain - 3P110K2PS - RR ................ 230 Auger Parts - M510, M512........................... 148 Auger 2P - M552 ...................................... 150 Auger 3P - M552 ...................................... 152 Auger Parts ............................................ 154 Boom - 2”P Sprocket ................................... 156 Boom - 3”P Sprocket ................................... 158 Boom ..................................................... 160 Boom-Wear Bar - 2”P ............................ 162 Grease Cylinder Bracket - Wear Bar Booms . 190 Cable Guid Assembly ............................. 204 Grease Cylinder Bracket - Non-Wear Bar .... 188 HD LTR Wear Bar Boom - 19” HD Roller .......166 HD Roller 19” ......................................... 168 Hydraulic Trench Cleaner ....................... 192 Digging Chain - 2”P50K Alternate Sidebar RR ... 206 Alligator Chain - 2P50K RR ........................ 214 Dig Chain - 2P50K2PS RR ........................... 208 Dig Chain - 2P50K4PS RR ........................... 210 Dig Chain - 3.067”P70K2P RR ....................... 216 Dig Chain - 3.067”P70K4PS RR ..................... 212 Alligator Chain - 3.067”P70K2PS-RR-Bold On ... 218 Dig Chain - 3.067”P110K2P RR ..................... 224 Mechanical Trench Cleaner.................... 194 Personnel Restraint - 2”P M552 ................. 184 Personnel Restraint - 3”P M552 ................. 182 Personnel Restraint - 3” Pitch .................... 180 Personnel Restraint ................................ 186

ID0135106

6

CONTENTS______________________ Pipe Puller - .625” to 1.25”............................ 248 Plow Blades ........................................... 244 Premium Alligator Chain 3.11”P110K2PS RR 222 Premium Alligator Chain 3P70K2PS RR PR .. 220 Premium Digging Chain - 3.11”-70K2PS RR . 236 Premium Digging Chain - 3.11”P110K2P RR . 226 Roller 19” OD ......................................... 170 Roller Boom - Wear Bar - 19” Roller............... 172 Roller Boom - Non Wear Bar - 19” Roller.......... 174 Roller Boom 2P - High Headshaft ................. 176 Roller Boom 3P ...................................... 178 Shark Chain II - 2”P50K- Weld On................. 232 Small Tail Sprocket Boom ...................... 164 Special Tool - Bit Puller for Alligator Bits .............. 238 Special Tool - Alligator Bit Punch ................... 240 Special Tool - Chain Jaw Master Links............. 242 Three Hole Plow Blades........................ 246 Trench Cleaner Feed Tube .................... 196 Trench Cleaner ...................................... 202 Trench Cleaner - 2P ................................ 200 Trench Cleaner - 3P ................................ 198

Miscellaneous Bolt/Nut Torque Chart ............................ 251 O-Ring Replacement Chart .................... 254 Optional Kits ........................................... 255 Parts Manual Change Request .............. 257 Related Publications............................... 255 Warranty Registration ............................ 259

ID0135106

7

DECALS

ID0135069

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

DECAL LOCATION M552

14

2.00 2.00

12 14 15

12

13

15 13

1.50 5.50

11

7.00

20.40 9

01

ID0152696

23

DECAL LOCATION M552

REF PART NO. NUMBER

275-622

QTY

DESCRIPTION

REMARKS

DECAL KIT

1. 274-002 1 DANGER CHAIN & AUGER 2. 274-037 2 WARNING CRUSHING WEIGHT 3. 274-097 1 CONTROL VALVE 4. 274-318 2 TIE-DOWN LOCATION 5. 274-442 2 LIFT POINT 6. 274-546 2 M552 MODEL ID 7. 275-023 1 OIL LEVEL 8. 275-043 1 CHAIN TENSION 9. 275-123 1 DANGER CHAIN & AUGER 10. 275-132 1 COMBO ID 11. 275-184 4 WARNING MOVING PARTS 12. 275-230 2 WARNING STRIPE (1.75" X 18") 13. 275-231 4 WARNING STRIPE (2.75" X 18") 14. 275-232 1 DANGER STRIPE (1.75" X 18") 15. 275-233 2 DANGER STRIPE (2.75" X 18") 16. 275-284 1 AMPLITUDE CHART

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0152696

24

DECAL LOCATION M552

1

5

3

11

13 2 5 6

9 4 14 15 12 8 13

15

6 10

11

2

16

7

01

ID0152696

25

FRAME COMPONENTS

ID0135068

26

27

28

29

30

31

32

ATTACHMENT FRAME M530

3 3

4 5

4

6

7

3

9

2 1 8

9

11

12 10

01

ID0148988

33

ATTACHMENT FRAME M530

REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 2 4 3 4 4 1 1 5 1 1 1

ATTACHMENT FRAME TAPERED PIN (1.75" X 7.100") FLG BOLT (5/8-NC X 1-1/2", GD8) TAPERED INSERT (1.750") NUT (5/8-NC) BOLT (5/8-NC X 7") TAPERED PIN (1.75" X 4.65") TAPERED INSERT (1.500") COMPOSITION BUSHING (1.750") SWING FRAME TAPERED PIN (1.50" X 5.50") COMPOSITION BUSHING (1.500")

312-400 183-632 105-969 181-975 105-348 105-347 183-594 181-974 125-773 312-401 183-894 125-772

REMARKS

VERTICAL PIVOT

BASE END SWING CYL

ROD END SWING CYL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148988

34

ATTACHMENT FRAME M552

21 30

21

29

20

21

7

22

5

22 14

4 3 12 6 13 4

24 11

10

27 9 25

28

8

26

7 19 4 6

23 27

25 26

7 28

16

3 4

01

1 17

19 7

5

2

15 18

ID0147691

35

ATTACHMENT FRAME M552

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

183-608 1 312-867 1 125-847 4 157-175 4 181-974 2 179-241 2 105-969 4 106-509 1 117-744 2 105-217 8 105-118 8 105-814 8 105-347 4 105-478 4 151-049 1 125-773 1 125-772 1 179-052 1 181-975 2 328-417 1 105-826 10 107-011 10 315-612 1 105-831 4 116-358 2 314-658 2 105-819 6 105-832 6 312-495 1 328-416 1

DESCRIPTION

REMARKS

TAPERED PIN (1.5" X 3.75") SWING POST COMPOSITION BUSHING (1.50") DUST SEAL TAPERED INSERT (1.5") TAPERED PIN (1.500" X 7.200") FLG BOLT (5/8-NC X 1-1/2",GD8) WASHER (1-1/2", HARDENED) STOP PAD BOLT (3/8-NC X 4-1/2") WASHER (3/8") FLG LOCKNUT (3/8-NC) BOLT (7/8-NC X 7") LOCKNUT (7/8-NC) CYL (3" X 1.5" X 3") COMPOSITION BUSHING (1.75") COMPOSITION BUSHING (1.50") TAPERED PIN (1.75" X 6.6") TAPERED INSERT (1.75") CYLINDER COVER FLG LK BOLT (3/8-NC X 1") CLIP NUT (3/8-NC) DIG CHAIN GUARD FLG LK BOLT (1/2-NC X 1-1/2") GAP FLAP CLAMP BAR FLG LK BOLT (1/4-NC X 1") FLG LOCKNUT (1/4-NC) CHAIN GUARD COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0147691

36

IDLER SPROCKET GUARDS M510 M512

5 7

30

10

6

5

35 37 7

5 36

9

20 7

19 38

5 7

23

5

29 7

16 8 3

7

28

17

2

3

34 11

5

15 12

1 31

1

7

4 32

5

22 18

33 24 25

27

14

26

13

01

21

ID0141618

37

IDLER SPROCKET GUARDS M510 M512 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

105-021 AR 105-085 2 105-003 AR 105-823 4 105-873 10 259-042 1 105-137 10 105-185 2 105-186 2 362-247 1 105-208 1 105-368 1 110-112 AR 110-222 1 110-223 1 110-224 1 115-009 1 115-349 2 362-242 1 125-282 1 130-401 130-402 130-409 312-174 1 362-398 1 175-628 1 175-705 1 181-394 1 181-495 1 311-318 1 362-232 1 362-337 1 362-238 1 362-239 1 362-240 1 130-452 1 130-512 1 130-513 1 105-174 1 110-373 1 105-137 2 105-873 6 311-517 1

DESCRIPTION

REMARKS

NUT (1/2-NC) LOCKNUT (1/4-NC) FLG LOCKNUT (5/16-NC) FLG LOCK BOLT (5/16-NC X 3/4") FLG LOCK BOLT (5/16-NC X 1") PLUG WRENCH CLIP NUT (5/16-NC) BOLT (# 10-24 X 1/2") NUT (# 10-24) CHAIN GUARD EXTENSION BOLT (1/2-NC X 1-1/4") BOLT (1-NC X 5", GD8) MACHINERY BUSHING (1") HOOD LATCH BRACKET ANCHOR BRACKET ZERK (1/4-NF, STR) GROMMET (1/2") COVER PLATE BEARING PARTS CONNECTOR LINK (# 100) OFFSET LINK (# 100) ROLLER LINK (# 100) RIGHT ANGLE DRIVE COVER LEFT FRONT GUARD SPROCKET (100A14) SPROCKET (120A11) SPROCKET SPACER (1-1/4") SPACER (3/8") ADJUSTING PLATE SHIELD GUARD CHAIN GUARD CYLINDER COVER IDLER COVER COVER PLATE ROLLER CHAIN (# 100,70P) ROLLER CHAIN (# 120,71P) ROLLER CHAIN (# 120,74P) BOLT (1/4-NC X 1/2") BOLT-ON CLAMP (13/16") CLIP NUT (5/16-NC) FLG LOCK BOLT (5/16-NC X 1") COVER PLATE

USE (2) ON 5110,

USE (4) ON 7610

USE (6) ON 5110,

USE (2) ON 7610

M512 ON 7610 W/ 3" BOSS SPACERS

M512

M512 USED ON 5110 USED ON 7610 M512 ON 7610

FOOTNOTES:

NOTE:

01

ID0141618

38

39

40

41

42

43

44

DOUBLE PIVOT M512

38 1 11

5

13

14

2 1

10

31 30

2019

12

34 15

26 41 27

32 40

35 6

40

27

7

8

37

34 31

26 30 35

9

33

4

9

3

41

7

2

22

13 11 14

16

15

24

5 28 25

29 21

21

2 1

36

21

17

18

23 13

03

12

39

ID0085042

45

DOUBLE PIVOT M512

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

125-791 2 105-534 105-919 2 105-496 2 140-717 1 140-732 1 142-009 1 142-010 1 105-421 3 311-338 AR 314-503 1 105-340 6 105-384 AR 105-497 32 105-423 2 105-961 5 105-970 16 181-500 2 311-322 2 105-940 4 105-943 2 110-058 AR 110-078 AR 110-211 4 115-002 2 115-005 1 311-321 2 181-701 1 125-258 2 125-259 2 125-522 1 105-701 115-001 184-551 1 145-475 2

DESCRIPTION

SPRING BUSHING DOWEL PIN (3/8" X 7/8") FLG NUT (1-NC) BOLT (1-NC X 7") SPLIT SPROCKET (3.067"A10) SPIT SPROCKET (2.0"A14) SPROCKET (3.067"A10) SPROCKET (2.0"A14) BOLT (3/4-NC X 3-1/2") SHIM PIVOT CAP LOCKNUT (3/4-NC) WASHER (3/4") CAM WASHER (5/8") WASHER (3/4") BOLT (3/4-NC X 2") FLG BOLT (5/8-NC X 1-3/4") SPROCKET HUB BEARING SHIM (18 GA) WASHER (5/8") BOLT (5/8-NC X 2-3/4") MACH BUSHING (18 GA X 1") MACH BUSHING (14 GA X 1") MACH BUSHING (2-1/4" X 1/16") ZERK (02N90) ZERK (1/4-NF, 90) BEARING SHIM (18 GA) SPACER TAPERED RACE (4.125") TAPERED BEARING (2.25") PILLOW BLOCK BEARING (2.437") SET SCREW (5/16-NC X 3/8", CUP) ZERK (02N) BEARING SLEEVE (2.000") WASHER (3", NYLON)

REMARKS

SEE FOOTNOTE 2 OPTIONAL OPTIONAL; SEE FOOTNOTE 1 OPTIONAL OPTIONAL; SEE FOOTNOTE 3

SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0085042

46

DOUBLE PIVOT M512

REF PART NO. NUMBER

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

145-476 145-911 145-977 155-703 155-805 181-502 115-012 167-091 175-629 175-633 175-638 180-071 180-057

QTY

2 1 1 2 2 1 1 1 1 1 1 2 2

DESCRIPTION

REMARKS

WASHER (5", NYLON) DOUBLE PIVOT PIVOT SLEEVE O-RING (331 D70) INTERNAL SEAL (3.000") SPACER ZERK (04N) HEADSHAFT DRIVE SPROCKET (100B38) DRIVE SPROCKET (100B32) DRIVE SPROCKET (100B24) PIVOT BEARING BACKUP SEAL SPACER

NOT SHOWN:

259-009 110-013

PLUG WRENCH (1/2" DRIVE) HAND GRIP (3", BLACK)

FOOTNOTES:

1. REFER TO SERVICE BULLETIN 052-712; SEE FOOTNOTE 3.

2. REPLACEMENT DOWEL PIN MUST BE PRESSED INTO POSITION LEAVING …" EXTENDING. 3. IMPORTANT: WHEN INSTALLING NEW HEADSHAFT SPROCKET MAKE SURE SPROCKET, HUB AND BOLT HOLES ARE FREE OF GREASE AND DIRT. USE THE CORRECT LENGTH BOLTS (BOLTS SHOULD NOT EXTEND ALL THE WAY THROUGH HUB) WITH CAM LOCK WASHERS. TORQUE BOLTS TO 260 FT-LBS (3535 Nm). RE-TORQUE AFTER ONE DAY OF OPERATION. 4. MAY REQUIRE 8 ADDITIONAL MACH. BUSHINGS DEPENDING ON 125-522 BEARING RACE WIDTH. NOTE:

03

ID0085042

47

48

49

50

51

52

PLOW ARMS M530

2 28 1

29

4 27

6

7

3 8

2 1 3 30 13

7

5 6

7 37

9

27 36

26 1

10 1

25

31 33

12 7 6 19 1

32 1

24 14 34

35 23

1 1

38

7 13

22 1 19

20

7 6

11

9

21 6 7

5 18 1

14 15

1 7 6 18 16 17 7

02

ID0148995

53

PLOW ARMS M530

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

125-772 12 105-833 16 116-667 2 105-885 4 183-628 1 181-974 7 105-969 12 312-434 1 303-883 1 126-131 2 312-403 1 107-690 1 106-067 1 181-975 3 125-773 3 116-520 2 179-152 2 105-964 2 116-519 4 126-083 2 179-105 1 179-104 2 312-402 1 312-463 1 125-754 1 179-107 1 312-435 1 125-745 2 105-828 4 105-071 4 116-348 4 115-020 3 183-629 1 179-108 1 184-064 1 106-098 1 183-574 1 105-830 8 105-514 1

DESCRIPTION

COMPOSITION BUSHING (1.500") FLG LOCKNUT (1/2-NC) SHEAR MOUNT FLG LK BOLT (1/2-NC X 2.00") TAPERED PIN (1.500" X 8.50") TAPERED INSERT (1.500") FLG BOLT (5/8-NC X 1-1/2", GD8) UPPER PLOW ARM UPPER PLOW ARM THRUST BUSHING SET (1.5") UPPER CLEVIS UPPER CLEVIS PIN CASTLE NUT (1-1/2-NF) TAPERED INSERT (1.750") COMPOSITION BUSHING (1.750") RUBBER WASHER (1.81") TAPERED PIN (1.750" X 5.30") WASHER (.625") RUBBER WASHER (1.56") BEARING RACE (2.000") TAPERED PIN (1.5" X 9.84") TAPERED PIN (1.5" X 4.33") LOWER CLEVIS LOWER PLOW ARM COMPOSITION BUSHING (2.000") TAPERED PIN (1.750" X 8.66") RADIUS ARM COMPOSITION BUSHING (1.500") FLG LOCK BOLT (1/2-NC X .750") WASHER (.500") BUMPER ZERK (02N90) TAPERED PIN (1.5" X 11") TAPERED PIN (2" X 5.91") TAPERED INSERT (2.00") FLG LK BOLT (3/4-NC X 2") TAPERED PIN (1.5" X 12") BOLT (1/2-NC X 1-1/4") COTTER PIN (1/4" X 3")

REMARKS

LOWER CLEVIS

STEER CYL BASE END

LOWER CLEVIS STEER CYL ROD END

LIFT CYL ROD END

LOWER PLOW ARM LIFT CYL BASE END

UPPER PLOW ARM

FOOTNOTES:

NOTE:

02

ID0148995

54

PLOW ARM

27 22 35

5

29

10 31

2 28

23 1

30

22

17

31

9

32

26 31

12 13 25

19

14

4 3

15 31

34

31

3

26 8

22

5

13

12 30

15

11 10

3 23

31 26

31

3

34

10 9

31 35

27

1 22

8

33 29

16

19

28 33

6

7

26

18 24 10

19

21 1

3 1

20

22

22 3 3 11

10 3

19 1 22

L

805-244

55

PLOW ARM REF PART NO. NUMBER

QTY

DESCRIPTION

1. 181-974 5 TAPERED INSERT (1.5") 2. 179-175 1 LOCK PIN 3. 157-175 8 DUST SEAL 4. 184-988 4 SPACER 5. 105-964 2 WASHER (5/8") 6. 328-243 1 CYLINDER MOUNT 7. 179-210 1 PIN 8. 115-341 8 SHOCK MOUNT, 80X57C 1/2-20 9. 125-772 3 COMPOSITION BUSHING (1.5") 10. 183-577 5 TAPERED PIN (1.500" X 8.200") 11. 328-236 2 PLOW ARM 12. 328-246 2 ISOLATOR MOUNT PLATE 13. 328-241 2 RADIUS ARM 14. 116-348 1 BUMPER 15. 105-065 12 LOCKNUT (1/2-NC) 16. 105-828 1 FLG LK BOLT (1/2-NC X .750") 17. 105-250 4 BOLT (1/2-NC X 4.25") 18. 125-771 1 COMPOSITION BUSHING (1.25") 19. 125-847 8 COMPOSITION BUSHING (1.50") 20. 106-499 1 FLG BOLT (1/2-NC X 1-1/2",GD8) 21. 181-982 1 TAPERED INSERT (1.25") 22. 105-969 7 FLG BOLT (5/8-NC X 1-1/2",GD8) 23. 105-045 8 LK BOLT (1/2-NC X 1-1/4", NLK) 24. 151-180 1 CYL (2.5" X 1.25" X 12") 25. 328-402 1 PIVOT BOSS 26. 105-875 16 BOLT (1/2-NF X 3/4") 27. 302-378 2 U-BOLT (5/8-NC X 3-3/8") 28. 105-359 4 WASHER (5/8") 29. 105-403 4 JAM NUT (5/8-NC) 30. 105-357 4 LOCKNUT (5/8-NC) 31. 105-071 32 WASHER (1/2") 32. 105-967 8 BOLT (5/8-NC X 4-1/2") 33. 105-994 8 FLG LOCKNUT (5/8-NC) 34. 328-430 2 SUPPORT PLATE 35. 328-435 2 HOSE BRACKET

REMARKS

TORQUE TO 120-130 FT-LBS.

FOOTNOTES

NOTE:

L

805-244

56

57

58

59

60

61

62

VIBRATOR

M530 M730 M750

19 20 30 21

6 22 25 10 11 12 13

14 15

8 7

17 9 10 11

1 12 13

14 15 16

26 18

27

13

12

21 19 29

3 4

13 12

2

11 23 24 21

32

28 20

31 5

01

ID0148992

63

VIBRATOR

M530 M730 M750 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

185-133 1 185-143 1 185-136 4 106-507 8 106-198 8 331-644 2 105-823 18 106-842 2 155-760 1 185-097 1 181-421 2 115-488 4 125-344 4 157-627 4 166-849 2 165-929 4 167-149 1 167-061 1 185-116 1 110-111 2 155-138 2 155-748 4 185-073 1 106-255 10 105-031 10 185-098 1 105-517 2 180-642 1 105-159 4 105-066 2 155-125 1 125-797 6 105-825 16

DESCRIPTION

VIBRATOR VIBRATOR VIBRATOR WEIGHT FLG BOLT (1/2-NC X 4-1/2") FLG LOCKNUT (1/2-NC) VIBRATOR SHIELD FLG LK BOLT (5/16-NC X 3/4") LOCKNUT (1-31/32-NS) O-RING (9O4 D90) LEFT GEAR SPACER INTERNAL SNAP RING (4.331") BEARING OIL SEAL KEY (3/8" X 1-1/8") KEY (3/8" X 2-29/64") RIGHT SHAFT LEFT SHAFT FRONT COVER SIGHT GAUGE (16S) PLUG (16S) O-RING (916 D90) COVER WASHER (.406") BOLT (3/8-NC X 1.00") RIGHT GEAR DOWEL PIN (3/8" X 1.00") MOTOR HUB CAM WASHER (1/2") BOLT (1/2-NC X 1.75") PLUG (04S) SPRING BUSHING (1.500") FLG LK BOLT (3/8-NC X .750")

REMARKS

M730, M750

TORQUE TO 1500-1800 FT-LBS; SEE INSTRUCTIONS 051-032

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148992

64

65

66

67

68

69

70

HEADSHAFT M552

8 6

4

7

5 4

9

3 2 1

13 13 17 16

15

12

11

14

18 19 20

20 19 18

21 23

15

17 16

10 22

30

24

02

25

26

27

28

29

ID0113083

71

HEADSHAFT M552

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

311-318 1 110-112 AR 181-394 1 125-282 1 175-628 1 115-009 1 181-495 1 105-368 1 130-452 1 130-401 130-402 130-409 145-476 1 105-961 2 105-423 2 110-211 4 175-633 1 100-803 1 184-027 2 145-475 2 155-805 2 125-259 2 125-258 2 180-071 2 167-275 1 105-970 8 105-497 16 105-961 1 105-423 1 110-058 AR 110-078 AR 105-384 AR 142-009 1 181-499 1

DESCRIPTION

IDLER ADJUSTING PLATE MACHINERY BUSHING (1.000") SPACER TAPERED BEARING/RACE (1.000") IDLER SPROCKET (100A14) ZERK (1/4-NF, STR) SPACER BOLT (1-NC X 5", GD8) ROLLER CHAIN (#100, 70 P) CONNECTOR LINK (#100) OFFSET LINK (#100) ROLLER LINK (#100) WASHER (5", NYLON) BOLT (3/4-NC X 2") WASHER (3/4") MACHINERY BUSHING (2.250") DRIVE SPROCKET (100B32) DRIVE SPROCKET KIT (100B32) SEAL SPACER WASHER (3", NYLON) INTERNAL SEAL (3") TAPERED BEARING (2.25") TAPERED RACE (4.125") PIVOT BEARING BACKUP HEADSHAFT (12") FLG LK BOLT (5/8-NC X 1-3/4") CAM WASHER (5/8") BOLT (3/4-NC X 2") WASHER (3/4") MACH BSHG (1.000", 18GA) MACH BSHG (1.000", 14GA) WASHER (3/4") SPROCKET (3.067"A10) SPROCKET HUB

REMARKS

STANDARD INCL REF NO.'S 1-9 & 14

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0113083

72

73

74

SPROCKET 2P & 3P

1 (2P)

2

3 4

5 (3P)

6

7

8 08

ID0084614

75

SPROCKET 2P & 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

140-654 140-707 125-209 180-062 181-051 125-209 180-448 180-534 115-165 115-003 115-009 105-313 105-377 140-656 140-723 140-661 140-661 115-470 125-265 125-266 155-843 180-026 180-243 180-244 180-440 180-441 115-009 115-001 115-003 115-152

QTY

2 1 1 2 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1

DESCRIPTION

IDLER SPROCKET (2.000"A9) SPROCKET (2.000"A9) TAPERED BEARING/ RACE (1.250") DIRT SHIELD DIRT SHIELD TAPERED BEARING/RACE (1.250") IDLER SHAFT (1.250" X 3.500") IDLER SHAFT (1.250" X 4.375") PLUG (O8N, SOC) ZERK (1/4-NF, STR) ZERK (1/4-NF, STR XL) JAM NUT (1-1/4-NF) JAM NUT (1-1/2-NF) SPROCKET (3.067" A10) SPROCKET (3.067"A10) TAPERED BRNG/RACE (1.500") TAPERED BRNG/RACE (1.500") INTERNAL SNAP RING (3.250") TAPERED BEARING (1.500") TAPERED RACE (3.265") INTERNAL SEAL (2.474") SPACER (2.515") SEAL SPACER (1.501") BEARING SPACER (1.535") SLIDE & STOP SHAFT (4.875") IDLER SHAFT (1.500" X 4.375") ZERK (1/4-NF, STR XL) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM)

REMARKS

FOR 2" P FOR 2" P INCL. REF. NO. 4 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 2" P FOR 2" P SLIDE AND STOP FOR 2" P IDLER SPROCKET FOR 2" P EARLY STYLE FOR 2" P FOR 3" P FOR 3" P REF. NO. 5 FOR 3" P FOR 3" P

FOR 3" P SLIDE AND STOP FOR 3" P IDLER SPROCKET EARLY STYLE NON-SELF TAPPING SELF-TAPPING

NOT SHOWN:

FOOTNOTES:

1. THIS 9/32" DIRT SHIELD IS INCLUDED WITH SPROCKET AND IS USED WHEN SPROCKET IS BEING USED IN SLIDE STOP. 2. THIS 25/32" DIRT SHIELD IS NOT INCLUDED WITH SPROCKET PARTS ASSEMBLY. REPLACE SHIELD THAT COMES WITH SPROCKET PARTS ASSEMBLY WITH THIS SHIELD IF SPROCKET IS USED IN BOOM.

NOTE:

08

ID0084614

76

77

78

BOOM TUBE

5 2

1

4

3,6

04

ID0093140

79

BOOM TUBE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

100-736 100-737 105-065 AR 105-110 AR 140-1128 1 140-1129 1 140-1130 1 140-1131 1 143-023 1 143-024 1 143-025 1 143-026 1 143-035 1 143-036 AR 140-1176 1 140-1177 1 140-1178 1 140-1179 1

DESCRIPTION

SHORT TOP BAR KIT LONG TOP BAR KIT LOCKNUT (1/2-NC) BOLT (1/2-NC X 4-1/2") BOOM TUBE (51") BOOM TUBE (63.3") BOOM TUBE (75.5") BOOM TUBE (101.1") BOOM TUBE (52") BOOM TUBE (64.3") BOOM TUBE (76.5") BOOM TUBE (101.1") TOP WEAR BAR (SHORT) TOP WEAR BAR (LONG) HD BOOM TUBE (51") HD BOOM TUBE (63.3") HD BOOM TUBE (75.5") HD BOOM TUBE (101.1")

REMARKS

INCL REF NO.'S 1,2 & 4 INCL REF NO.'S 1,2 & 5 (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 4, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 4, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 4, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 4, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS

NOT SHOWN:

FOOTNOTES:

1. FOR 70P/3P OR 108P/2P NON-WEAR BAR BOOM ARRANGEMENTS. 2. ONE (1) FOR 78P/3P OR 120P/2P NON-WEAR BAR BOOM ARRANGEMENTS, TWO (2) FOR 94P/3P OR 144/2P NON-WEAR BAR BOOM ARRANGEMENTS. 3. FOR PIVOTS WITH 5" ALIGNMENT PIN HOLE CENTERS, OR MODIFIED 8.5" PIN HOLE CENTER PIVOTS. 4. FOR PIVOTS WITH 8.5" ALIGNMENT PIN HOLE CENTERS.

NOTE:

04

ID0093140

80

NOTES:

ID0134963

81

HYDRAULICS

ID0135071

82

83

84

85

86

87

88

89

90

PLOW LIFT HYDRAULICS M530 5110

1 7 9

10 8

1 7 9 10 8 5

5

6

4

2

3

01

ID0148507

91

PLOW LIFT HYDRAULICS M530 5110 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

514-017 154-276 515-257 151-085 117-714 515-180 154-911 154-335 117-676 110-248

QTY

2 2 1 1 2 1 2 2 2 2

DESCRIPTION

REMARKS

CONNECTOR (04O-08S, ORF) CONNECTOR (04O-08S90) HOSE (04OFX90S-54"-3000) CYL (3.5" X 1.75" X 16") ABRASION SLEEVE (1.00" X 54") HOSE (04OFX-48"-3000) HOSE (04OFX-36"-3000AR) CONNECTOR (04O-04O) ABRASION SLEEVE (1.00" X 30") CABLE TIE (1/16" TO 1-1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FO RREPLACEMENT I FO-IRNGS.

01

ID0148507

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

VIBRATOR DRIVE HYDRAULICS M552

NOTE: THE ARROW ON THE MOTOR POINTS TO THE PRESSURE PORT. IT DOES NOT INDICATE FLOW DIRECTION NOTE: BLADE STEER HOSES ARE TO BE INCLUDED INSIDE SPIRAL WRAP

31 32

40

35 34

37

33

30

24 25 2 41 1

28

23

39

26 24

21 23

45

RETURN TO FILTER

36

27

22

8

29

38

44

22 7 3

4

21

41

PRESSURE HOSE

42 9

5

10

SUPPLY FROM TRACTOR

15 6

11 43

12

16

11

17 13

18 14

20

01

19

ID0147597

107

VIBRATOR DRIVE HYDRAULICS M552

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

159-323 1 154-287 2 154-388 1 155-146 1 514-173 1 154-384 1 105-179 3 105-047 3 149-095 1 117-196 1 110-353 2 116-460 AR 155-195 1 158-412 1 190-647 154-281 1 106-499 2 105-159 4 105-021 2 167-304 1 180-723 105-716 1 117-656 2 149-094 2 514-305 2 154-377 2 159-393 1 149-097 1 117-198 1 110-930 AR 159-036 2 157-078 1 105-132 4 105-073 4 149-096 1 117-197 1 110-930 AR 155-946 2 157-128 1 105-048 4 105-070 4 158-863 1 190-769 154-329 3 154-334 1 185-196 1 154-333 2 154-378 2

DESCRIPTION

MANIFOLD CONNECTOR (16S-16O90) CONNECTOR (16S-16O45) S/O COUPLER (12S-16H90) S/O BR TEE (16S-16H-16H-06SF) PLUG (06S) BOLT (3/8-NC X 3.50") LOCKNUT (3/8-NC) HOSE (16OFX90S-27.5"-3000) ABRASION SLEEVE (2.07" X 34") WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1') S/O COUPLER (20S-16H90) HYDRAULIC PUMP SEAL REPAIR KIT CONNECTOR (16S-16O) BOLT (1/2-NC X 1.50") CAM WASHER (1/2") NUT (1/2-NC) DRIVE SHAFT (SPLIT) CROSS/BEARING KIT (1.125") SET SCREW (3/8-NC X 1.50") ABRASION SLEEVE (1.59" X 45") HOSE (12OFX90-41"-3000) UNION SWIVEL (12S-120) CONNECTOR (12S-16O90) HYDRAULIC MANIFOLD HOSE (16OFX-20FL90S-98"-3000) ABRASION SLEEVE (2.07" X 102") SPIRAL WRAP (1.5", SOLD PER 1') SPLIT FLANGE (20SF) 0-RING (222 D90) BOLT (7/16-NC X 1.50") LOCK WASHER (7/16") HOSE (16OFX-24FL90S-86"-3000) ABRASION SLEEVE (2.07" X 90") SPIRAL WRAP (1.5", SOLD PER 1') SPLIT FLANGE (24SF) O-RING (225 D90) BOLT (1/2-NC X 1.50") LOCK WASHER (1/4") HYDRAULIC MOTOR SEAL REPAIR KIT CAP (16OF) PLUG (16O) DOWEL ROD (1.00" X 2") PLUG (12O) REDUCER STEM (12O -16OF)

REMARKS

USE 1 @ 24"

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3

FOR TRANSPORT ONLY FOR TRANSPORT ONLY FOR TRANSPORT ONLY FOR TRANSPORT ONLY

FOOTNOTES:

1. THIS SET SCREW MUST BE USED IN PLACE OF THE SQUARE HEAD BOLT THAT COMES WITH THE DRIVE SHAFT. THIS IS TO PREVENT THE HEAD OF THE BOLT FROM RUBBING AGAINST THE GEAR BOX. 2. START WRAP 12" FROM 159-393 MANIFOLD, USE 1 @7' 3. START WRAP 12" FROM 159-393 MANIFOLD, USE 1 @5'

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR THE REPLACEMENT OF O-RINGS.

01

ID0147597

108

109

110

111

112

113

114

115

116

HYDRAULIC CYLINDER 2.0" ID BARREL X 1.25" OD ROD X 8.0 STROKE

2

1 3 4 5

6

7

A

801-100

117

HYDRAULIC CYLINDER 2.0" ID BARREL X 1.25" OD ROD X 8.0 STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-057 190-169 150-778 150-285 106-097 150-771 150-770 150-427

NOT SHOWN: 259-100 259-236 259-239 259-241 259-188

QTY

DESCRIPTION

1 1 1 1 1 1 1

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLD-ON WEAR RING

ROD U-SEAL INSTALLER ROD WIPER INSTALLER ROD WIPER/PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)

NOTE:

A

801-100

118

HYDRAULIC CYLINDER 2.0" X 1.25" X 12.0"

2

1 3 4 5

6

7

C

801-101

119

HYDRAULIC CYLINDER 2.0" X 1.25" X 12.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-032 190-169 150-778 150-286 106-097 150-771 150-770 150-418

NOT SHOWN: 259-100 259-236 259-239 259-241 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (2" X 1.25" X 12") SEAL REPAIR KIT (2.0" X 1.25") LOCK RING (2") CYLINDER BARREL (2.0") FLG BOLT (5/8-NC X 1-3/4",GD 8) CYLINDER PISTON (2.0" X 1.25") CYLINDER HEAD (2.0" X 1.25") CYLINDER ROD (1.250")

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLD-ON WEAR RING

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)

NOTE:

C

801-101

120

121

122

123

124

HYDRAULIC CYLINDER 3" X1.5" X3"

2

1 3 4 5

6

7

01

ID0140142

125

HYDRAULIC CYLINDER 3" X1.5" X3" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-049 190-167 150-911 150-299 106-098 150-777 150-774 150-431

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING (3") CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES:

1-USE LOCTITE 277; TORQUE TO 290-325 FT LBS (395-440 N.M)

NOTE:

01

ID0140142

126

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE

2

1 3 4 5

6

7

02

ID0138330

127

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-054 190-167 150-911 152-004 106-098 150-777 150-774 150-434

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.50" X 4.0") SEAL REPAIR KIT (3.0" X 1.50") LOCK RING (3") CYLINDER BARREL (3") FLG BOLT (3/4-NC X 2",GD 8) CYL PISTON (3.0" X 1.50") CYL HEAD (3") CYL ROD (1-1/2")

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.500" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER-TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 290-325 FT-LBS (395-440 N.M)

NOTE:

02

ID0138330

128

129

130

HYDRAULIC CYLINDER 3.0" ID BARREL X 1.75" OD ROD X 12.0" STROKE

2

1 3 4 5 6

7

8

D

801-111

131

HYDRAULIC CYLINDER 3.0" ID BARREL X 1.75" OD ROD X 12.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-042 190-172 150-911 150-293 106-122 105-363 150-765 150-763 150-425

NOT SHOWN: 259-040 259-238 259-065 259-066 259-188

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

CYL (3" X 1.75" X 12") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON CYLINDER HEAD CYLINDER ROD

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLD-ON WEAR RING

U-SEAL INSTALLER (1.5"-UP) WIPER SEAL INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 410-460 FT-LBS (550-650 N.M.)

NOTE:

D

801-111

132

HYDRAULIC CYLINDER

3.5" BARREL X 1.75" OD ROD X 16.0" STROKE

2

1

3 4 5 6

7

8

01

ID0141642

133

HYDRAULIC CYLINDER

3.5" BARREL X 1.75" OD ROD X 16.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-085 190-174 149-302 152-021 106-122 105-363 149-301 150-761 153-004

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING (3.5") CYLINDER BARREL BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") PISTON CYLINDER HEAD CYLINDER ROD

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

ROD U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 410-460 FT-LBS (550-625 N.M)

NOTE:

01

ID0141642

134

135

136

137

138

139

140

GREASE CYLINDERS 7

3

5

8

4

6 1

7

2

8 10 12 13 11 9

05

ID0129299

141

GREASE CYLINDERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

151-052 151-051 190-178 152-002 157-078 155-712 150-433 115-024 115-019 115-012 155-016 150-627 152-001 157-560 157-561 157-562

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1

GREASE CYL (2" X 1.5" X 7") GREASE CYL (2.5" X 2.5" X 7") SEAL REPAIR KIT (2.5" X 2.5") CYLINDER BARREL (2.0") O-RING (222 D70) BACKUP RING (222 D90) CYLINDER ROD (1.5") ZERK (02N, 5000PSI) ZERK (02N) ZERK (04N) RELIEF PLUG (04S) CYLINDER ROD (2.5") CYLINDER BARREL(2.5") PISTON SEAL (1.975") ROD WIPER (2.492") RETAINER RING (2.625")

REMARKS

INCL REF NO.'S 3 THRU 8, SEE FOOTNOTE 1 INCL REF NO.'S 7 THRU 13, SEE FOOTNOTE 1 INCL REF NO.'S 11 THRU 13

EARLY STYLE STANDARD CYLINDER EARLY STYLE HEAVY DUTY CYLINDER

NOT SHOWN:

FOOTNOTES:

1. CYLINDER 151-051 HAS BEEN SUPERSEEDED BY 150-749 AND CYLINDER 151-052 HAS BEEN SUPERSEEDED BY 150-748. SEE PARTS PAGES 807-617 FOR A VIEW OF COMPONENTS BELONGING TO 150-748 AND 150-749

NOTE:

05

ID0129299

142

143

144

145

146

NOTES:

ID0134963

147

ACCESSORIES

148

149

150

AUGER 2P M552

20

23

3

22 21

17 12

9 13

6 11

18 2

19

13

5

1 4

15 10

6

16

1 8 14

01

7

2 USE THESE HOLES FOR ATTACHING AUGER BEARING PLATES

ID0147599

151

AUGER 2P M552

REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

8 4 2 4 2 2 1 4 1 1 1 1 2 4 2 2 1 1 2 2 -

NUT (1/2-NC) BOLT (1/2-NC X 1-1/4") BOLT (3/4-NC X 4-1/2") LOCKNUT (3/4-NC) ZERK (02N) FLANGE BEARING (1.750") AUGER SPROCKET (2.000"A14) BOLT (1/2-NC X 2-1/2") RIGHT AUGER LEFT AUGER DOUBLE AUGER SHAFT SINGLE AUGER SHAFT AUGER BEARING PLATE (2P) ZERK GUARD BUSHING ZERK GUARD SPACER SPACER SPACER BOLT (3/4-NC X 7-1/2", GD8) FLANGE LOCKNUT (3/4-NC) BOOM CLAMP PLATE 2P BOOM STUB PIVOT

1

REPLACEMENT SLEEVE

105-021 105-043 105-391 105-953 115-001 125-620 142-031 105-082 145-109 145-110 145-244 145-245 145-290 184-076 143-021 178-119 184-188 184-189 107-314 105-340 145-317 140-540 312-817

NOT SHOWN:

181-831

REMARKS

DESCRIPTION

TORQUE TO 600 - 650 FT-LBS

SEE FOOTNOTE 1

FOOTNOTES:

1. USED WHEN INSTALLING ONLY ONE AUGER ON DOUBLE AUGER SHAFT.

NOTE:

01

ID0147599

152

AUGER 3P M552

20

23

17 12

3

22 21

9 13

6 11

18 2 19

5

1 4 15

10

6

16

7

1 8 14

01

13

2

ID0147598

153

AUGER 3P M552

REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

8 4 2 4 2 2 1 4 1 1 1 1 2 4 2 2 1 1 2 2 -

NUT (1/2-NC) BOLT (1/2-NC X 1-1/4") BOLT (3/4-NC X 4-1/2") LOCKNUT (3/4-NC) ZERK (02N) FLANGE BEARING (1.750") AUGER SPROCKET (3.067" A10) BOLT (1/2-NC X 2-1/2") RIGHT AUGER LEFT AUGER DOUBLE AUGER SHAFT SINGLE AUGER SHAFT AUGER BEARING PLATE (3P) ZERK GUARD BUSHING ZERK GUARD SPACER SPACER SPACER BOLT (3/4-NC X 7-1/2", GD8) FLANGE LOCKNUT (3/4-NC) BOOM CLAMP PLATE 3P BOOM STUB PIVOT

1

REPLACEMENT SLEEVE

105-021 105-043 105-391 105-953 115-001 125-620 142-038 105-082 145-109 145-110 145-244 145-245 145-327 184-076 143-021 178-119 184-188 184-189 107-314 105-340 145-317 143-116 312-817

DESCRIPTION

REMARKS

TORQUE TO 600 - 650 FT-LBS

NOT SHOWN:

181-831

SEE FOOTNOTE 1

FOOTNOTES:

1. USED WHEN INSTALLING ONLY ONE AUGER DOUBLE AUGER SHAFT.

NOTE:

01

ID0147598

154

155

156

157

158

159

160

161

162

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER

10

5

14

11

13

3

4 8

4 12

1 15

9 12

18

2

19 20 21

16

17

04

ID0113142

163

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER REF PART NO. NUMBER

140-616 140-622 105-313 115-003 140-021 125-209 143-341 143-343 105-419 105-367 140-013 140-707 140-654 140-765 140-766 180-062 180-448 140-588 140-585 115-165 150-058 115-019 150-191 155-711 155-712 150-340

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

44" BOOM PARTS ASS'Y (2P) 60.5" BOOM PARTS ASS'Y (2P) JAM NUT (1-1/4-NF) ZERK (1/4-NF, STR) BOOM SPRING TAPERED BEARING (1.250") 44" BOOM 60.5" BOOM BOLT (1-NC X 4") LOCKNUT (1-NC) BOOM SLEEVE SPROCKET (2.000"A9) IDLER SPROCKET (2.000"A9) SLIDE AND STOP SLIDE AND STOP SIDE PLATE DIRT SHIELD IDLER SHAFT (1.25" X 3.75") 1' HD BOOM EXTENSION 2' BOOM EXTENSION PLUG (08N, ALN) GREASE CYL (1.5" X 1.5" X 8.375") ZERK (02N) CYLINDER BARREL O-RING (222 D70) BACKUP RING (222 D90) CYL ROD (1-1/2" X 10")

REMARKS

INCL REF NO'S 1-3,5,8,10,13,15 & 16 INCL REF NO'S 1,5-10,13,16 & 17

SEE FOOTNOTE 1 INCL REF NO'S 6 & 7

INCL REF NO'S 4,9 & 12 INCL REF NO. 11

INCL REF NO'S 2 & 4 SEE FOOTNOTE 2 SEE FOOTNOTE 2 INCL REF NO'S 17 THRU 21

NOT SHOWN:

259-099

PLUG WRENCH - 3/8" DRIVE

FOOTNOTES:

1. FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052-519.

2. 1' & 2' BOOM EXTENSIONS 140-588 & 140-585 HAVE A 2" SQUARE MALE STUB END. THEY WILL NOT FIT PROPERLY IN 2 1/2" SQUARE INSIDE BOOMS, AND ALSO WILL NOT FIT NEW BOLT ON PIVOT STUBS 140-540, 143-116, 143-184 & PIVOT 145-845

NOTE:

04

ID0113142

164

SMALL TAIL SPROCKET BOOM

4

2 6 5 3 1

01

ID0139704

165

SMALL TAIL SPROCKET BOOM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

140-543 140-544 105-319 105-340 105-473 143-043 184-089 184-090

QTY

1 5 5 1 5 5

DESCRIPTION

BOOM (2P) BOOM (3P) BOLT (3/4-NC X 1-1/2") FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 5") BOOM WASHER (.781") BOOM CROSS TUBE

REMARKS

INCL REF NO.'S 1 THRU 6; SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 6; SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BOOM ALSO CONTAINS APPROPRIATE SPROCKET AND HARDWARE; REFER TO PAGE TITLED "SPROCKET, 2" AND 3" PITCH". THIS BOOM MAY BE USED WITH A VARIETY OF CHAIN LENGTHS BY USING OPTIONAL BOOM TUBES; REFER TO PAGE TITLED "BOOM TUBE" 2. BOLT IS USED WITH BOTTOM TUBES DESIGNED FOR 3.067" PITCH CHAINS 70 PITCH AND LONGER. THE BOLT SCREWS INTO THE BOTTOM SURFACE OF THE BOOM TUBE AND ACTS AS A CYLINDER STOP AND BOOM MAIN FRAME SAFETY LUG.

NOTE:

01

ID0139704

166

167

168

HD ROLLER 19"

2 3

8

10

7 6 5 9

4 4

9

6 FACTORY MATCHED BEARING ASSEMBLY (SEE FOOTNOTE 1)

SPACER

BEARING 8

7 11

10

1 11

1

7 10

RACE

05

6 9

SNAP RINGS

ID0113864

169

HD ROLLER 19" REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 1 1 1 1 2 2 1 2 2 1

141-626 115-003 115-152 125-546 129-013 157-308 141-629 141-625 141-627 157-309 107-920

DESCRIPTION

TAIL SHAFT NUT ZERK (1/4-NF, STR) PLUG (12N, SQ FM) BEARING ASSEMBLY LT ROLLER (3.067"P, 19.0") EXTERNAL SEAL (3.875") SEAL SLEEVE BOOM TAIL SHAFT SEAL SPACER V-RING SEAL BOLT (5/16-NC X 3/8 ", SOC)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REF. NO. 4 (BEARING ASSEMBLY) IS FACTORY MATCHED, DO NOT MIX CUPS, SONES, SPACERS, ETC. ASS'Y INCLUDES: 2X INT. SNAP RING, 2X TAP RACE, 2X TAP BEARING & BEARING SPACER 2. CHECK SURFACE OF SEAL BEFORE INSERTING SO PROPER SIDE FACES OUTSIDE 3. WIDER SIDE OF SEAL MUST BE INSTALLED FACING INSIDE 4. AFTER SETTING THE PRE-LOAD OF THE BEARING, REF. #11 (107-920) SHOULD FIT IN ONE OF THREE HOLES IN THE BOOM SIDE PLATE TO KEEP THE TAILSHAFT NUT FROM LOOSENING. NOTE:

05

ID0113864

170

ROLLER (19" OD)

1

2 13 8

3 5 9

10

7

11

4 5

6 4

11 9 12

6 8 13

06

ID0129294

171

ROLLER (19" OD) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

190-183 105-377 115-001 115-003 115-152 115-470 125-216 125-265 142-757 145-589 155-852 181-697 181-699 166-437 184-067

QTY

1 1 1 1 2 2 2 1 2 2 1 2 1 2

DESCRIPTION

REMARKS

BEARING/SEAL REPAIR KIT JAM NUT (1-1/2-NF) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM) INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") TAPERED BEARING (1.5") LT ROLLER (3.067"P, 19") SPACER EXTERNAL SEAL (2.250") BEARING SPACER SEAL SLEEVE TAIL SHAFT SEAL SPACER

INCL REF NO.'S 4-6, 8-11 & 13 NON-SELF TAPPING SELF TAPPING

INCL REF NO.'S 2 & 3 ENDS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0129294

172

173

174

175

176

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553

12

3 1 12

7 6

11 10

4 9

2 9 5 8 11

ID0025105

177

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553 REF PART NO. NUMBER

QTY

141-491 143-050 143-060 143-051 143-061 141-488 142-751 151-053 180-448 115-003 115-165 125-209 115-165 115-019 105-313 180-062 115-276 159-093 115-001

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 1 1 1 1 1

1 1 1 1 2 1 1 2

DESCRIPTION

REMARKS

BOOM ASSEMBLY 42" LT ROLLER BOOM (2.000"P) 48" LT ROLLER BOOM (2.000"P) 3' BOOM (2.000"P, 47.21") BOOM (59.21") 2P-5FT BOOM LT ROLLER (2.000"P, 14.5") CYL (1.5" X 1.5" X 8.375") IDLER SHAFT (1.25" X 3.50") ZERK (1/4-NF, STR) PLUG (08N, SOC) TAPERED BEARING/RACE (1.250") PLUG (08N, SOC) ZERK (02N) IDLER NUT (1-1/4-NF) DIRT SHIELD REDUCER (16N-08NF) RELIEF VALVE (5/8-NF, 02N) ZERK (02N)

INCL REF NO.'S 1 THRU 12, USES 108 P INCL REF NO.'S 1 THRU 12, USES 84 P INCL REF NO.'S 1 THRU 12, USES 96 P

INCL'S REF NO. 5 AND 9

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO REPLACEMENT DIAGRAM 052-519

NOTE:

11

ID0025105

178

ROLLER BOOM 3P

H400/M500/H515/H553/H813/853

2 3

1 2 12 7

15

9

11

19

10

5

2 14

13 8

6 15 4

4

16

16

8

5

13

18 17

19 9

09

ID0025106

179

ROLLER BOOM 3P

H400/M500/H515/H553/H813/853 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

143-120 143-130 143-358 143-375 190-183 143-102 1 143-101 1 143-347 1 143-370 1 115-001 3 151-053 1 115-470 2 125-216 2 110-220 AR 115-019 1 145-589 2 155-852 2 115-151 1 159-093 1 180-441 1 184-067 2 105-377 1 115-152 2 125-265 2 142-756 1 181-697 1 181-699 2

DESCRIPTION

REMARKS

LTR WEAR BAR BOOM (36" 3P) LTR WEAR BAR BOOM (48" 3P) LTR NON-WEAR BAR BOOM (48" 3P) LTR WEAR BAR BOOM (60" 3P) BEARING/SEAL REPAIR KIT BOOM 3P 3' BOOM (3P, 4') BOOM (3P, 4') 3P 5FT BOOM ZERK (O2N) CYL (1.5" X 1.5" X 8.375") INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") MACH BUSHING (1-1/2", 14GA) ZERK (02N) SPACER EXTERNAL SEAL (2.250") REDUCER (16N-12NF) RELIEF VALVE (5/8-NF, 02N) IDLER SHAFT (1.500" X 4.375") SEAL SPACER JAM NUT (1-1/2-NF) PLUG (12N, SQ FM) TAPERED BEARING (1.500") LT ROLLER (3.067"C17.2") BEARING SPACER SEAL SLEEVE

INCL REF NO.'S 1 - 19, USES 52 P INCL REF NO.'S 1 - 19, USES 62 P INCL REF NO.'S 1 - 7, AND 9 - 19, USES 62 P INCL REF NO.'S 1 - 19, USES 72 P INCL REF NO.'S 4, 5, 8, 9, 16, 18, & 19

NON-WEAR BAR

DO NOT INSTALL ON THE 143-358 BOOM

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0025106

180

181

182

183

184

185

186

PERSONNEL RESTRAINT

8

1 4

2

6

8

5 3

7 1 02

ID0139703

187

PERSONNEL RESTRAINT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

DESCRIPTION

100-735 BOOM FIT-UP KIT 105-340 10 FLG LOCKNUT (3/4-NC) 105-473 8 BOLT (3/4-NC X 5") 105-499 4 BOLT (3/4-NC X 1-3/4") 141-1218 1 RESTRAINT BAR-62P COMBO 141-1219 1 RESTRAINT BAR-70P COMBO 141-1220 1 RESTRAINT BAR-78P COMBO 141-264 1 PERSONNEL RESTRAINT BAR (52") 141-265 1 PERSONNEL RESTRAINT BAR (64.3") 141-266 1 PERSONNEL RESTRAINT BAR (76.55") 141-267 1 PERSONNEL RESTRAINT BAR (101.1") 143-009 1 LEFT AUGER BRACKET (12") 143-011 1 LEFT AUGER BRACKET (24") 143-010 1 RIGHT AUGER BRACKET (12") 143-012 1 RIGHT AUGER BRACKET (24") 143-022 1 ROCK GUARD 105-953 2 LOCKNUT (3/4-NC)

REMARKS

INCL. REF. NO.'S 1-3, 7 & 8

FOR 62P/3P OR 96P/2P CHAINS - H752/H952 & H1052 FOR 70P/3P OR 96P/2P CHAINS - H752/H952 & H1052 FOR 78P/3P OR 120P/2P CHAINS - H752/H952 & H1052 FOR 62P/3P OR 96P/2P CHAINS FOR 70P/3P OR 96P/2P CHAINS FOR 78P/3P OR 120P/2P CHAINS FOR 94P/3P OR 144P/2P CHAINS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139703

188

189

190

191

192

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS

6 7

19

1

10

14 25

22

14 20

25

8

12 15

10

24

16

5

1

6 7

6 7 1 6

21

1 23 7

1

13 1

2

5

4

9 3 17 11 18

01

ID0140325

193

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

100-181 105-089 16 105-090 2 141-336 1 105-137 2 105-160 12 105-190 4 183-758 4 105-502 2 141-335 1 115-484 4 105-110 2 116-313 1 116-314 1 116-394 2 140-951 2 141-245 3 141-333 1 141-294 1 105-065 2 141-331 1 141-293 2 141-296 1 141-297 1 141-298 1 141-299 1 141-300 1 141-301 1 141-305 1 141-302 1 141-310 1 141-312 1 141-313 1 180-532 1 185-890 1 183-055 2

DESCRIPTION

HYD CLEANER CONVERSION KIT LOCKNUT (5/16-NC) BOLT (5/16-NC X 3/4") CLAMP BAR CLIP NUT (5/16-NC) BOLT (5/16-NC X 1-1/4") BOLT (5/16-NC X 2-3/4") PIN COTTER PIN (3/16" X 2") PIGTAIL EXTERNAL SNAP RING (1.000") BOLT (1/2-NC X 4-1/2") SHOE FACING (6") SHOE FACING (8") SHOE FACING (6-1/2") SHOE LINK FACING STRAP LINK END CAP LOCKNUT (1/2-NC) LINK GUIDE PLATE SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE BEAM (6") CLEANER TUBE (92") CLEANER TUBE (67") CLEANER TUBE (54-1/2") CLEANER TUBE (42") SLIDE/ROLLER PIN (4") CABLE/CHUTE PIN CYL PIN

REMARKS

SEE FOOTNOTE 1

USE WITH 54-1/2",

67" & 92" TUBES

USE WITH SHOE FOR 9-1/2" TO 23-1/2" APPLICATIONS FOR 6" &

8" SHOE FACINGS

FOR 9-1/2" & 10" FOR 11-1/2" FOR 14-1/2" & 15" FOR 17-1/2" & 18" FOR 20-1/2" & 21" FOR 23-1/2" INCL DECALS

USE WITH 42" TUBES (PIN WITH COTTER PIN HOLES) USE WITH 54-1/2", 67" & 92" TUBES

NOT SHOWN:

FOOTNOTES:

1. KIT INCLUDES REF.'S 1,2,4-8,10,14-17,19,20,22,24 & 25. REFER TO MOUNTING INSTRUCTIONS 060-009.

NOTE:

01

ID0140325

194

195

196

197

198

TRENCH CLEANER 3P

17

9

17

5

6

7 8 4 13 16 2 18

9

3 12

1 10

12

15

14 11

08

ID0109686

199

TRENCH CLEANER 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

100-129 105-047 105-052 105-118 105-320 105-338 183-057 181-216 105-502 110-128 116-033 116-034 116-035 116-036 140-952 141-661 141-052 143-148 141-348 141-053 143-147 141-353 141-351 140-975 140-976 140-977 180-573 140-955 141-662 180-559

QTY

6 6 6 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CLEANER SHOE & SLIDE KIT LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-1/4") WASHER (3/8") BOLT (3/4-NV X 2-1/4") LOCKNUT (3/4-NC) SLIDE LOCK PIN ROLLER COTTER PIN (3/16" X 2") SPRING CLIP PIN (5/32" X 1") SHOE FACING (6") SHOE FACING (8") SHOE FACING (10") SHOE FACING (12") CLEANER SHOE CLEANER SHOE CLEANER SHOE (44") 3P, 3' CLEANER BAR 3P, 3' CLAENER BAR CLEANER BAR 3P, 4' CLEANER BAR 3P, 4' CLEANER BAR 3P, 5' CLEANER BAR SHOE FACING 8" SHOE FACING 10" SHOE FACING 12" PIN CLEANER SHOE SLIDE CLEANER SHOE SLIDE PULL OIN (1" X 4.625")

INCLUDES REF NO.'S 1-9 & 16-18. SEE FOOTNOTE 1

OBSOLETE FOR 3' ROLLER BOOM, SEE FOOTNOTE 3.

FOR 3' ROLLER BOOM, SEE FOOTNOTE 2, OBSOLETE FOR 3' STD BOOM, SEE FOOTNOTE 2.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 3 & 5.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 2.

FOR 4' STD BOOM, SEE FOOTNOTE 2.

SEE FOOTNOTE 4

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-066 2. H411 3. H412, H514, M552 4. FOR 5' STD BOOM, SEE FOOTNOTE 2; FOR 5' ROLLER BOOM, SEE FOOTNOTE 3 5. H552 NOTE: THE ONLY 3P BOOM THAT CAN BE MOUNTED ON THE H552 IS THE 4' LTR NON-WEARBAR BOOM (143-358) NOTE:

08

ID0109686

200

TRENCH CLEANER 2P

17

16

12 6

14 1

9

5

2

6 13 15

3 4 3 8 10

18

11

3

7

02

ID0139175

201

TRENCH CLEANER 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

100-150 100-151 105-065 105-071 183-179 105-279 105-386 106-191 106-480 105-994 105-340 106-442 106-851 106-191 105-464 107-337 107-720 115-503 115-602 117-008 141-109 141-215 141-134 141-135 141-136 141-137 141-209 141-101 141-211 141-132 141-270 143-149 141-346 141-272 143-151 141-347 141-349 141-276 141-371 141-373 141-277 141-372 141-374 141-280 106-949

QTY

3 2 4 2 2 2 2 4 2 4 2 2 2 2 2 8 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4

DESCRIPTION

MECH CLEANER CONV KIT (ROLLER BOOM) MECH CLEANER CONV KIT (STD BOOM) LOCKNUT (1/2-NC) WASHER (1/2") PIN CARRIAGE BOLT (1/2-NC X 3") BOLT (5/8-NC X 4-1/2") BOLT (5/8-NC X 6", GD8) SCREW (M16-2.0 X 110mm, 10.9) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) FLG LOCKNUT (M16-2.00,PRV TRQ) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) BOLT (3/4-NC X 7", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) KLIP RING (3/4") EXTENSION SPRING EXTENSION SPRING (7.250") REAR LINK CLEANER SHOE 4" CLEANER SHOE 6" CLEANER SHOE 8" CLEANER SHOE 10" CLEANER SHOE 12" SHOE BEAM (LTS) SHOE BEAM (STD) FRONT LINK FRONT LINK 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 5' LOWER CLEANER BAR (2.000" P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED)

REMARKS

INCL REF NO'S 1-4,8-10,12,13 & DECAL; SEE F/N 1

M552 H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H313, H314, H514 (2) H514 LOWER MOUNTING BOLTS M552 H313, H314 H514, SEE FOOTNOTE 4 EARLY STYLE

ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS; SEE FOOTNOTE 3 ROLLER BOOMS; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 ROLLER BOOMS; SEE FOOTNOTE 3 ROLLER BOOMS; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 3610 3610 3610 3610 M552 H514, SEE FOOTNOTE 4

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-926 2. H311 BEGINS WITH S/N 8K0126 H411 BEGINS WITH S/N 3M0693 H313 3. H312, H412, H314, H514, H450, H552, M552 4. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS NOTE:

02

ID0139175

202

TRENCH CLEANER

13

20

16

5

9 21

8 14 15

19

4

3

2

18 12 10

1

9

6 17

7 11

22

23

01

ID0140147

203

TRENCH CLEANER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

100-129 105-047 105-052 105-118 105-320 105-338 105-340 105-473 105-502 110-128 116-033 116-034 116-035 116-036 140-952 140-955 140-975 140-976 140-977 141-040 141-042 141-043 141-052 141-053 141-198 180-559 180-573 181-216 183-057 314-633 314-634

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1-5, 8,9,12,13, 18-21; SEE FOOTNOTE 1

6 6 6 2 2 4 4 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

TRENCH CLEANER SHOE & SLIDE KIT LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-1/4") WASHER (3/8") BOLT (3/4-NC X 2-1/4") LOCKNUT (3/4-NC) FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 5", GD8) COTTER PIN (3/16" X 2") SPRING CLIP PIN (5/32" X1") SHOE FACING (6") SHOE FACING (8") SHOE FACING (10") SHOE FACING (12") CLEANER SHOE CLEANER SHOE SLIDE SHOE FACING (8") SHOE FACING (10") SHOE FACING (12") PERSONNEL RESTRAINT BAR (60",3P ) PERSONNEL RESTRAINT BAR (75",3P) PERSONNEL RESTRAINT BAR (81",3P) CLEANER TUBE (44") CLEANER TUBE (60.5") CLEANER TUBE (73") PULL PIN (1" X 4.625") PIN ROLLER SHOE LOCK PIN LEFT TRENCH CLEANER ARM RIGHT TRENCH CLEANER ARM

FOR 6" SHOE FOR 8" SHOE FACING FOR 10" SHOE FACING FOR 12" SHOE FACING

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-066.

NOTE:

01

ID0140147

204

CABLE GUIDE ASSEMBLY

8

6 9 1 3 7

7

7 4

9 2 8

5

01

4 6

ID0141656

205

CABLE GUIDE ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

318-197 318-198 318-199 105-053 105-118 105-179 105-242 105-814 115-387 181-163

QTY

DESCRIPTION

REMARKS

CABLE GUIDE ASSEMBLY CABLE GUIDE BRACKET MOUNT BAR NUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") BOLT (3/8-NC X 6-1/2") FLG LOCKNUT (3/8-NC) ROLLER SLEEVE

INCLUDES REF. NO.'S 1 THRU 9

1 2 2 2 4 3 7 3 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141656

206

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET

7 6

2

11 8

5

1 5

9 10

13 4 12

3

07

ID0093099

207

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET REF PART NO. NUMBER

1.

QTY

DESCRIPTION

105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-065 AR LOCKNUT (1/2-NC) 135-351 AR DIG CHAIN PIN (50K) 135-358 AR LOCK KEY (3/32" X 1/2") 135-964 AR TOOTH SPACER (1/4") 135-924 AR LEFT CUP TOOTH 135-1233 AR DURATOOTH LEFT 1/4 50K 135-1234 AR DURATOOTH C2X LEFT 1/4 50K 135-925 AR RIGHT CUP TOOTH 135-1236 AR DURATOOTH RIGHT 1/4 50K 135-1237 AR DURATOOTH CSX RIGHT 1/4 50K 136-137 AR LEFT TOUGH TOOTH 90 136-138 AR RIGHT TOUGH TOOTH 90 138-203 AR ROLLER LINK (50K) 138-279 AR 2' CHAIN (12 P) 138-278 AR 2' 8" CHAIN (16 P) 138-280 AR 4' CHAIN (24 P) 138-281 AR 12' CHAIN (72 P) 138-352 AR TOOTH SIDEBAR 138-370 AR TOOTH SIDEBAR 138-355 AR PLAIN SIDEBAR 138-380 AR PLAIN SIDEBAR

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

REMARKS

USE WITH REF NO 5, TOOTH SPACER (135-964)

OBSOLETE OBSOLETE OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (050-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

07

ID0093099

208

DIG CHAIN 2P50K2PS RR

5 10 9 7

12

8

11

2 4

13 3

14 1

6

16 15

05

ID0093102

209

DIG CHAIN 2P50K2PS RR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-136 AR BOLT (1/2-NC X 3-1/2", GD8) 105-111 AR BOLT (1/2-NC X 4") 2. 105-065 AR LOCKNUT (1/2-NC) 3. 135-351 AR DIG CHAIN PIN (50K) 4. 135-358 AR LOCK KEY (3/32" X 1/2") 5. 135-952 AR CHAIN SPACER 6. 135-964 AR TOOTH SPACER (1/4") 7. 136-135 AR LEFT DIGGING TOOTH-CUP 135-1233 AR DURATOOTH, LEFT 1/4 50K 135-1234 AR DURATOOTH C2X, LEFT 1/4 50K 8. 136-136 AR RIGHT DIGGING TOOTH-CUP 135-1236 AR DURATOOTH, RIGHT 1/4 50K 135-1237 AR DURATOOTH C2X, RIGHT 1/4 50K 9. 136-137 AR L.H. 2.000 VEE 10. 136-138 AR R.H. 2.000 VEE 11. 138-203 AR ROLLER LINK (50K) 12. 138-215 AR 12' DIG CHAIN (2 P) 138-216 AR 4' DIG CHAIN (4 P) 138-217 AR 2' DIG CHAIN (2 P) 138-218 AR 11'4" CHAIN (68 P) 138-219 AR 2'8" DIG CHAIN (6 P) 13. 138-352 AR TOOTH SIDEBAR 138-370 AR MASTER LINK KIT-TOOTH(50K) 14. 138-353 AR TOOTH SIDEBAR-HEAD (50K) 138-370 AR MASTER LINK KIT-TOOTH (50K) 15. 136-031 AR CHAIN SPACER (.650") 16. 136-032 AR CHAIN SPACER (1.200")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE INCL REF NO'S 3,4,13, AND 14 HEAD SIDE INCL REF NO'S 3,4,13, AND 14

NOT SHOWN: 259-140 CHAIN JAWS (1-1/8" DRIVE)

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

05

ID0093102

210

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET

10

9 6

18 11 2

7

5

16

1 8

17

15 13

14 12 4

3

03

ID0139093

211

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-043 AR 105-066 AR 105-067 AR 105-082 AR 105-229 AR 105-065 AR 135-351 AR 135-358 AR 135-964 AR 135-952 AR 135-912 AR 135-950 AR 135-913 AR 135-914 AR 135-924 AR 135-1233 AR 135-1234 AR 135-925 AR 135-1236 AR 135-1237 AR 136-137 AR 136-138 AR 138-203 AR 138-210 AR 138-211 AR 138-212 AR 138-213 AR 138-214 AR 138-370 AR 138-380 AR 136-031 AR 136-032 AR 105-002 AR 105-076 AR 105-111 AR 105-275 AR

DESCRIPTION

BOLT (1/2-NC 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 2-3/4") BOLT (1/2-NC X 2-1/2") BOLT (1/2-NC X 2") LOCKNUT (1/2-NC) DIG CHAIN PIN (50K) LOCK KEY (3/32" X 1/2") TOOTH SPACER (1/4") CHAIN SPACER TOOTH ADAPTER (8") TOOTH ADAPTER (10") TOOTH ADAPTER (12") TOOTH ADAPTER (16") LEFT DIGGING TOOTH DURATOOTH, LEFT 1/4 50K DURATOOTH C2X, LEFT 1/4 50K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 1/4 50K DURATOOTH C2X, RIGHT 1/4 50K LH 2.000 VEE TEETH RH 2.000 VEE TEETH ROLLER LINK (50K) DIG CHAIN - 4P (2' 0") DIG CHAIN - 4P (2' 8") DIG CHAIN - 4P (4' 0") DIG CHAIN - 4P (11' 4") DIG CHAIN - 4P (12' 0") MASTER LINK KIT-TOOTH (50K) MASTER LINK KIT-TOOTH (50K) CHAIN SPACER (.650") CHAIN SPACER (1.200") BOLT (1/2-NC 2-1/4") BOLT (1/2-NC X 3") BOLT (1/2-NC X 4") BOLT (1/2-NC X 6")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH INCL REF NO'S 3, 4 AND 15

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0139093

212

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET

8

5

10 1 7 6 9

6

4 2

13

15

14

3 12 11

06

ID0129159

213

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-1239 AR 135-1240 AR 135-911 AR 135-1242 AR 135-1243 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 136-109 AR 136-110 AR 136-120 AR 137-501 AR 135-1182 AR 138-506 AR 138-507 AR 138-509 AR 138-510 AR 138-511 AR 138-512 AR 138-706 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH DURATOOTH LEFT 3/8" 70-110K DURATOOTH C2X LEFT 3/8" 70-110K RIGHT CUP TOOTH DURATOOTH RIGHT 3/8" 70-110K DURATOOTH C2X RIGHT 3/8" 70-110K SPACER (3/8") SPACER (1/2") SHIM (1/8") CHAIN SPACER (.80") CHAIN SPACER (1.90") LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 TOOTH ADAPTER (7.65") DIG CHAIN PIN (70K) 70K STD REPAIR STATION KIT PLAIN SIDEBAR PLAIN SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P) 13'-3" CHAIN (52 P) 14'-4" CHAIN (56 P)

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE

OBSOLETE, KEY SIDE OBSOLETE, HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM,CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

06

ID0129159

214

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB RAISED RIVET

20

17

12

16

14 13

11 13

18 15

14 19

14 13

3

14 4

1

13

5

2 8

10

6

9 7

04

ID0129160

215

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB

RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 AR 105-076 AR 105-110 AR 105-111 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 135-351 AR 138-352 AR 138-370 AR 138-353 AR 138-370 AR 135-358 AR 135-952 AR 136-100 AR 136-101 AR 136-102 AR 136-036 AR 136-037 AR 136-038 AR 136-039 AR 136-040 AR 136-041 AR 136-043 AR 136-008 AR

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/2-NC X 4-1/2") BOLT (1/2-NC X 4") ROLLER LINK (50K) 12' DIG CHAIN (2P) 4' DIG CHAIN (2P) 2' DIG CHAIN (2P) 11' 4" DIG CHAIN (2P) 2' 8" DIG CHAIN (2P) DIG CHAIN PIN (50K) TOOTH SIDEBAR-KEY (50K) MASTER LINK-TOOTH (50K) TOOTH SIDEBAR-HEAD (50K) MASTER LINK-TOOTH (50K) LOCK KEY (3/32" X 1/2") CHAIN SPACER CAP BIT INSERT BIT INSERT BIT BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER SPACER RETAINER RING

REMARKS

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS

INCL REF NO. 7-8 INCL REF NO. 7-8 USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCL REF NO. 20 INCL REF NO. 20 INCL REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO'S 13 - 18

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0129160

216

217

218

219

220

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET 8 6 10

13 11

3

9

3

13 1

5

13

4

3 5

7 4 5

5 12

12 14

2 3 14

5

11

3 16

2

5

15

02

ID0093161

221

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-322 AR BOLT (3/4-NC X 5-1/2") 2. 105-365 AR BOLT (3/4-NC X 4") 3. 105-372 AR LOCKNUT (3/4-NC) 4. 105-391 AR BOLT (3/4-NC X 4-1/2") 5. 135-1187 AR 70K PREMIUM REPAIR STATION KIT 6. 136-008 AR RETAINER RING 7. 139-701 AR 2'-1" CHAIN (8 P) 139-702 AR 4'-1" CHAIN (16 P) 139-707 AR 14'-6" CHAIN (56 P) 139-704 AR 16'-1" CHAIN (62 P) 8. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-979 AR CHAIN SPACER (2.156") 14. 135-980 AR CHAIN SPACER (1.405") 15. 137-501 AR DIG CHAIN PIN (70K) 16. 135-402 AR LOCK KEY (5/16" X 3/4")

REMARKS

USE WITH TWO (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL REF NO 17 INCL REF NO 17 INCL REF NO 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO.'S 9-12

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0093161

222

223

224

DIGGING CHAIN 3.067" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET

6 8 10

9 6 7 7

5 14

2 6

12 13 3 1

13

11 4

03

ID0093160

225

DIGGING CHAIN 3.067" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-372 AR LOCKNUT (3/4-NC) 2. 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4", GD8) 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 105-383 AR BOLT (3/4-NC X 6", GD8) 3. 135-402 AR LOCK KEY (5/16" X 3/4") 4. 135-910 AR LEFT DIGGING TOOTH 135-1239 AR DURATOOTH, LEFT 3/8" 70-11K 135-1240 AR DURATOOTH C2X, LEFT 3/8" 70-11K 5. 135-911 AR RIGHT DIGGING TOOTH 135-1242 AR DURATOOTH, RIGHT 3/8" 70-11K 135-1243 AR DURATOOTH C2X, RIGHT 3/8" 70-11K 6. 135-921 AR TOOTH SPACER (3/8") 136-070 AR SPACER (1/2") 7. 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-977 AR CHAIN SPACER (2.34") 8. 136-109 AR L.H. 3.067 VEE 9. 136-110 AR R.H. 3.067 VEE 10. 136-120 AR 12" TOOTH ADAPTER 136-121 AR 15" TOOTH ADAPTER 136-122 AR 18" TOOTH ADAPTER 136-123 AR 21" TOOTH ADAPTER 136-124 AR 24" TOOTH ADAPTER 11. 137-401 AR DIG CHAIN PIN (110K) 12. 138-404 AR ROLLER LINK (110K) 13. 138-406 AR TOOTH SIDEBAR (110K) 138-407 AR TOOTH SIDEBAR (110K) 14. 138-410 AR DIG CHAIN - 2P (4'1") 138-411 AR DIG CHAIN - 2P (15' 10") 138-412 AR DIG CHAIN - 2P (2' 1")

REMARKS

CUP - OBSOLETE

CUP - OBSOLETE

OBSOLETE OBSOLETE

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

03

ID0093160

226

PREMIUM DIGGING CHAIN 3.11" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET

10 8 2

6

11 1

6

9

2 5 15

13 6 4 6

7

14

1

3

7 14

01

12

ID0140950

227

PREMIUM DIGGING CHAIN 3.11" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-911 AR 135-921 AR 136-070 AR 135-961 AR 135-962 AR 135-977 AR 136-071 AR 136-088 AR 136-089 AR 136-090 AR 136-109 AR 136-110 AR 137-401 AR 137-404 AR 137-406 AR 137-407 AR 139-412 AR 139-410 AR 139-411 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH RIGHT CUP TOOTH TOOTH SPACER (3/8") TOOTH SPACER (1/2") CHAIN SPACER (.8") CHAIN SPACER (1.9") CHAIN SPACER (2.34") TOOTH ADAPTER TOOTH ADAPTER TOOTH ADAPTER TOOTH ADAPTER LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 DIG CHAIN PIN (110K) ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P)

REMARKS

FOR 11-1/2" WIDTH FOR 15-1/8" WIDTH FOR 18-1/8" & 21-1/8" WIDTHS FOR 23-5/8" WIDTH

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

01

ID0140950

228

ALLIGATOR CHAIN 3.067" P - 110,000 LB 17 10 6

8

13

11

3

9 13 5

3

6

13

1

6 6

4

3

13

13 6

6

13

6

4

7

6 12

12

14 2 16 3

6 14 11

14

6

15

6 3 2

14

6

02

ID0139813

229

ALLIGATOR CHAIN 3.067" P - 110,000 LB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

105-322 AR 105-365 AR 105-372 AR 105-473 AR 138-404 AR 138-406 AR 138-407 AR 138-412 AR 138-410 AR 138-411 AR 136-100 AR 136-101 AR 136-102 AR 135-973 AR 135-974 AR 135-975 AR 135-976 AR 135-977 AR 135-978 AR 137-401 AR 135-402 AR 136-008 AR

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

DESCRIPTION

BOLT (3/4-NC X 5-1/2") BOLT (3/4-NC X 4") LOCKNUT (3/4-NC) BOLT (3/4-NC X 5",GD 8) ROLLER LINK (110K) TOOTH SIDEBAR (110K) TOOTH SIDEBAR (110K) DIG CHAIN - 2P (2' 1") DIG CHAIN - 2P (4' 1") DIG CHAIN - 2P (15' 10") CAP BIT INSERT BIT INSERT BIT BIT ADAPTER E.S. BIT ADAPTER BIT ADAPTER E.S. BIT ADAPTER CHAIN (2.343") CHAIN SPACER (1.593") DIG CHAIN PIN (110K) LOCK KEY (5/16" X 3/4") RETAINING RING

REMARKS

USE WITH (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL. REF. NO. 17 (CARBIDE CAP) INCL. REF. NO. 17 (CARBIDE INSERT) INCL. REF. NO. 17 HEAVY DUTY (CARBIDE INSERT) LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-140 259-150 135-957

BIT PULLER - HAMMER BIT PULLER -SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT PUNCH - SLIDE HAMMER BIT BLOCK

FOR REF. NO.'S 9-12

FOOTNOTES:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS. 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

02

ID0139813

230

ALLIGATOR CHAIN 3P 110K 2PS

2 PITCH SPACING-WELD ON-RAISED RIVET

2 13

1 11

14

12 10

3

5 4 11 9

15 8

7

6

03

ID0129246

231

ALLIGATOR CHAIN 3P 110K 2PS

2 PITCH SPACING-WELD ON-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

135-402 AR 138-491 AR 136-105 AR 131-290 AR 136-106 AR 136-222 AR 136-107 136-108 AR 136-140 AR 136-141 AR 136-142 AR 136-143 AR 136-144 AR 136-145 AR 136-146 AR 136-147 AR 136-148 AR 136-149 AR 136-150 AR 137-401 AR 138-492 138-493 138-494 AR 138-495 AR 138-498 AR

DESCRIPTION

LOCK KEY (5/16" X 3/4") ROLLER LINK (110K) CAP BIT (4.5", 6", 9.5" SEG) FLARED CAP BIT INSERT BIT INSERT BIT BIT BLOCK RETAINER RING NO.1 TOP PLATE ASSEMBLY NO.2 TOP PLATE ASSEMBLY (RH) NO.2 TOP PLATE ASSEMBLY (LH) NO.3 TOP PLATE ASSEMBLY (RH) NO.3 TOP PLATE ASSEMBLY (LH) NO.4 TOP PLATE ASSEMBLY (RH) NO.4 TOP PLATE ASSEMBLY (LH) BLOCK PLATE ASSEMBLY (RH) NO.5 TOP PLATE ASSEMBLY (LH) NO.6 TOP PLATE ASSEMBLY (D) NO.7 TOP PLATE ASSEMBLY (D) DIG CHAIN PIN (110K) WELD-ON SIDEBAR-KEY (110K) WELD-ON SIDEBAR-HEAD (110K) DIG CHAIN WELD-ON-2P (1' 6") DIG CHAIN WELD-ON-2P (2' 1") DIG CHAIN WELD-ON-2P (14' 4")

REMARKS

OBSOLETE, INCL REF NO 5 (CARBIDE CAP) OBSOLETE, INCL REF NO 5 (HEAVY DUTY CARBIDE INSERT)

OBSOLETE, KEYSIDE, SLOTTED HOLES OBSOLETE, HEAD SIDE, ROUND HOLES LESS BITS LESS BITS LESS BITS

NOT SHOWN:

259-001 259-002 259-140 259-150

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT PUNCH - SLIDE HAMMER

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

03

ID0129246

232

233

234

235

236

PREMIUM DIGGING CHAIN 3.110" - 70.000 LB 2 PITCH SPACING - RAISED RIVET

8 10 7

6

9

4 5

13

1 12 3

2 11 6

02

ID0140806

237

PREMIUM DIGGING CHAIN 3.110" - 70.000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

105-372 AR LOCKNUT (3/4-NC) 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4") 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 106-086 AR BOLT (3/4-NC X 4-1/4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY (5/16" X 3/4") 135-910 AR LEFT CUP TOOTH 135-911 AR RIGHT CUP TOOTH 135-921 AR TOOTH SPACER (3/8") 136-070 AR TOOTH SPACER (1/2") 135-960 AR SPACER (1/8") 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-979 AR CHAIN SPACER (2.16") 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 136-120 AR 7.65" TOOTH ADAPTER 136-071 AR TOOTH ADAPTER 137-501 AR DIG CHAIN PIN (70K) 135-1187 AR 70K PREMIUM REPAIR STATION KIT 139-701 AR 2'-2" PREM CHAIN (8 P) 139-702 AR 4'-2" PREM CHAIN (16 P) 139-703 AR 13'-3" PREM CHAIN (52 P) 139-707 AR 14'-6" PREM CHAIN (56 P) 139-704 AR 16'-1" PREM CHAIN (62 P)

REMARKS

FOR 10" & 12" WIDTHS. NOT SHOWN

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO CHAIN GUIDE 050-400. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0140806

238

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

239

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

240

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

241

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

242

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

243

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

244

245

246

THREE HOLE PLOW BLADES

7

5

2

5

8

8

6

3 4

1

04

ID0087174

247

THREE HOLE PLOW BLADES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

185-213 185-214 185-215 185-216 186-614 186-639 186-790 185-228 185-229 106-023 106-024 106-025 301-1580 178-826 3 110-228 6 110-833 1

DESCRIPTION

REMARKS

FEED BLADE ASSY (1.5" X 6.625"X 30") FEED BLADE ASSY (2" X 10" X 30") FEED BLADE ASSY (1.5" X 6.625" X 36") FEED BLADE ASSY (2" X 6.625" X 36") CABLE GUIDE (1" X 7.375" X 30") CABLE GUIDE (1.5" X 6.625" X 30") CABLE GUIDE (2" X 10" X 30") CABLE GUIDE (1.5" X 6.625" X 36") CABLE GUIDE (2" X 6.625" X 36") WING BOLT (3/8-NC X 2") FOR 1" WIDE BLADES, SEE FOOTNOTE 2 FOR 1-1/2" WIDE BLADES, SEE FOOTNOTE 2 WING BOLT (3/8-NC X 2-1/2") WING BOLT (3/8-NC X 3") FOR 2" WIDE BLADES, SEE FOOTNOTE 2 WING BOLT (1/2-NC X 3") PLOW PIN (1-1/2") LYNCH PIN (7/16" X 2") SNAPPER PIN (3/8" X 2-3/4") FOR 1", 1.5" & 2" IM BLADE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE WITH PLOW BLADES NOT HAVING WELD-ON WING BOLT NUTS. 2. USE WITH PLOW BLADES USING WELD-ON WING BOLT NUTS.

NOTE:

04

ID0087174

248

PIPE PULLER .625" - 1.250"

1

2

3

01

ID0139361

249

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

1.

2.

3.

368-290 107-113 107-114

QTY

1 1 1

DESCRIPTION

REMARKS

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

INCL REF NO.'S 2 AND 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139361

250

MISCELLANEOUS

ID0135063

251

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

252

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

253

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

254

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

255

M500 SERIES Related Publications Ass’y

Component

P/N

Model: M500 Series ....... Parts Manual ......................................................... ............ 053-430 M500 Series ....... Operators Manual - 5110 . ...................................... ............ 054-471 M500 Series ....... Operators Manual - 7610 ....................................... ............ 054-477 M500 Series ....... Repair Guide (Service Manual) .............................. ................ N/A M500 Series ....... Supplementary Maint Guide - Trencher ................. ............ 050-633 M500 Series ....... Digging Chain Guide (6 Volumes) ......................... ............ 050-700 M500 Series ....... Special Tools Guide .............................................. ............ 052-901

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.02

ID0117414

256

257

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

258

259

ID0040564

260

ID0135281