Ditch Witch JT911/PP50A/TP15 Parts Manual 053-442 - PDF DOWNLOAD

JT911/PP50A/TP15

Parts Manual

CMW

®

Issue 03

053-442

1

JT911/PP50A/TP15 ISSUE NO. 03PL-05/12 For Replacement Copy Order P/N 053-442

Copyright 1995, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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5

CONTENTS______________________ Decals Decal Location - HRCJT ................................... 138 Decal Location - JT911 ........................................ 8 Decal Location - PP50A ................................... 162 Decal Location - TP15 ..................................... 196 Frame Components Breakout Wrench ............................................. 16 Carriage............................................................ 12 Console Covers ................................................ 24 Front Wrench ................................................... 20 Guide Wheel .................................................... 18 Honda Engine (5.5 HP) ....................................... 26 Shift Lever ........................................................ 14 Stabilizer ........................................................... 22 Power Train Carriage Thrust ................................................ 32 Output Shaft ..................................................... 30 Fluid Systems AntiFreeze Line ................................................ 90 AntiFreeze Tank ............................................... 92 Auger Driver Hydraulics ................................... 54 Centrifugal Pump.............................................. 62 Control Valve Hydraulics .................................. 42 Control Valve Levers ........................................ 36 Drilling Fluid Pump ........................................... 74 Fluid Mixing Accessories .................................. 88 Front Wrench Hydraulics .................................. 50 Ground Drive .................................................... 58 Ground Drive Hydraulics .................................. 56 Ground Drive Lever .......................................... 38 Hydraulic Control Valve .................................. 100 Hydraulic Control Valve - Two Spool ................. 102 Hydraulic Motor (Thrust/Fluid Pump)...................... 76 Hydraulic Schematic ......................................... 40 Metering Control Hydraulics ............................. 44 Mud Mixing System .......................................... 82 Mud System ..................................................... 86 Output Shaft Hydraulics ................................... 46 Power & Control Connection ............................ 96 Power & Control Connections .......................... 98 Pressure Relief Cartridge ................................ 94 Pump Drive....................................................... 60 Selector Valve ................................................ 104 Stabilizer Hydraulics ......................................... 52 Thrust Breakout Hydraulics .............................. 48 Water Pump Drive ............................................ 68 Water Pump Hydraulics ................................... 66 Water Supply System ....................................... 64 Water Supply System - Begins ........................... 70 Water Tank ...................................................... 80 Water Tank System ......................................... 78 Water Transfer System .................................... 72

Electrical Electrical Diagram .......................................... 118 Electrical Schematic ....................................... 116 Electrical Strike System ................................. 112 Ground Cables ............................................... 110 Ground Hardware .......................................... 108 Signal Cables ................................................. 114 Options Anchor Hydraulics .......................................... 128 Anchor Parts .................................................. 126 Anchoring Parts ............................................. 122 Fuel Tank ....................................................... 130 Hydraulic Stake Driver ................................... 124 Boring Components Pipe Box and Accessories ............................. 134 Reel Carrier Control Valve Hydraulics ................................ 152 Drum Piping ................................................... 144 Electrical Protection Reel ............................... 158 Hose Reel Carrier .......................................... 142 Hose Reel Carrier Housing ............................ 140 Hydraulic Control Valve .................................. 156 Hydraulic Motor - Tapered Key .......................... 150 Hydraulic Schematic - HRCJT.......................... 146 Selector Valve Hydraulics - HRCJT ................. 154 Three Connector Hose - HRCJT ...................... 148 Power Pac Air Cooling Boot ............................................. 180 Air Filter System ............................................. 182 Control Console and Top Cowling ................. 164 Cooler and Filter Hydraulics ........................... 178 Deutz Diesel Engine - PP50 ............................ 172 Electrical Diagram .......................................... 192 Electrical Schematic ....................................... 190 Engine Mount & Covers ................................. 174 Frame Cowling - Grill ...................................... 168 Fuel Tank ....................................................... 170 Hydraulic Reservoir ........................................ 176 Hydraulic Schematic ...................................... 188 Pump Hydraulics ............................................ 184 Pump Hydraulics - w/ Stake Driver ..................... 186 Side Cowling - PP50 ........................................ 166 Trailer Transpac Drum & Hub ................................................... 210 Electric Brake (12”) .......................................... 212 Electrical Diagram .......................................... 214 Slipper Springs/Drop Axles ............................ 206 Tire & Wheel .................................................. 208 Tongue ........................................................... 204 Tool Box ......................................................... 202

ID0162959

6

CONTENTS______________________ Trailer Transpac Continued Trailer Mount .................................................. 200 Miscellaneous Bolt/Nut Torque Chart .................................... 218 Parts Manual Change Request ...................... 223 Replacement O-Ring Chart ............................ 221 Warranty Registration .................................... 226

ID0162959

7

DECALS

ID0135069

8

9

10

NOTES:

ID0134963

11

FRAME COMPONENTS

ID0135068

12

CARRIAGE 13

19 3 12

2 20

11

1

10

14 8 7 18 17 16 9

15

6 21

5 4 5

01

9

6

ID0141147

13

CARRIAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

357-912 1 357-242 1 357-236 1 355-588 1 355-617 4 106-563 4 179-050 1 181-981 2 110-058 AR 110-078 AR 106-079 2 106-397 4 105-247 4 106-334 1 106-341 4 355-622 4 125-003 4 106-398 4 106-545 4 105-245 6 106-550 6 179-050 1 183-811 1

DESCRIPTION

CARRIAGE ASSEMBLY MOTOR BRACKET TOP COVER BUSHING CARRIAGE SLIDE CARRIAGE GUIDE WASHER (26MM) TAPERED PIN (25.4MM X 256.5MM) TAPERED INSERT (1.000") MACHINERY BUSHING (1" X 18 GA) MACHINERY BUSHING (1" X 14GA) SCREW (MI0-1.5 X 30MM) FLAT WASHER (M12, HARDENED) SCREW (M12-1.75 X 35MM) SCREW (M12-1.75 X 50MM) SCREW (M16-2.00 X 70MM) BEARING MOUNT CAM BALL BEARING FLAT WASHER (M16) LOCKNUT (M16-2) SCREW (M10-1.5 X 25MM) NUTSERT (M10-1.50) TAPERED PIN (25.4MM X 256.5MM) TAPERED PIN (25.4MM X 256.5MM)

REMARKS

REAR PIN ONLY

USE W/ #100 CHAIN USE W/ #80 CHAIN

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141147

14

15

16

17

18

GUIDE WHEEL

10

1

7 2

8

4

5 3

6

03

9

ID0092685

19

GUIDE WHEEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

105-523 2 110-013 1 340-723 1 115-003 1 115-503 2 183-840 1 183-849 1 357-934 1 205-835 1 205-1128 1 205-076 1 205-164 1 205-165 1 110-228 1

DESCRIPTION

COTTER PIN GRIP HANDLE ZERK EXT. KLIP RING PIN HANDLE PIN WHEEL FORK TIRE & WHEEL SOLID TIRE 13 X 5.00-6 TIRE (13 X 5.00-6) VALVE STEM VALVE CAP LYNCH PIN

REMARKS

INCLUDES REF NO. 4, SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

190-1719

TRAIL WHEEL BEARING KIT

INCLUDES REF NO. 4 AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0092685

20

FRONT WRENCH 14 16

12

13 15

18 17

4

11

7

19

23 22

8 9

20 6

10 24 21 5

2 3

25 26

1 01

ID0140893

21

FRONT WRENCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

355-478 105-832 105-297 105-198 106-354 106-584 110-078 110-058 117-017 183-817 105-085 355-608 151-078 105-294 355-591 355-607 115-576 115-591 106-260 105-823 357-956 355-601 355-603 355-584 110-033 183-818

QTY

1 4 4 1 2 2 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4

DESCRIPTION

REMARKS

COIL COVER FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 3-1/4") BOLT (1/4-NC X 1-3/4") FLG NUT (M12-1.75) SCREW (M12-1.75 X 100MM) MACHINERY BUSHING (1" X 14 GA) MACHINERY BUSHING (1" X 18 GA) COMPRESSION SPRING BUSHING LOCKNUT (1/4-NC) SPACER CYLINDER (1.1" X .5" X 2.0") JAM LOCKNUT (5/16-NF) SPRING GUIDE WASHER COMPRESSION SPRING COMPRESSION SPRING WASHER (3/8") FLG LK BOLT (5/16-NC X 3/4") FRONT WRENCH MOUNT WRENCH PLATE ASSEMBLY SLIDE PLATE ASSEMBLY BUSHING SPRING CLIP PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140893

22

STABILIZER

1 8 3

11 5

2 4

9 12 2

9

7 6

10

4 01

ID0141138

23

STABILIZER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 2 1 2 1 1 1 1 2 1 1 1

SCREW (M10-1.50 X 25MM) SCREW (M12-1.75 X 35MM) STABILIZER BRONZE BUSHING COMPOSITION BUSHING COMPOSITION BUSHING CYLINDER (2.0" X 1.0" X 6.0") TAPERED INSERT (1.000") TAPERED INSERT (1.250") TAPERED PIN (31.75MM X 95MM) TAPERED PIN (25.4MM X 86MM) TAPERED PIN (31.75MM X 110MM)

105-245 105-247 350-005 125-415 125-770 125-771 151-044 181-981 181-982 183-938 183-820 183-765

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141138

24

CONSOLE COVERS

1

2

6 3

5

4

7

4

01

ID0142114

25

CONSOLE COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

357-235 357-234 106-063 106-083 106-386 357-199 106-551

QTY

1 1 4 6 6 1 4

DESCRIPTION

REMARKS

GRIP BAR CONSOLE WRAP SCREW (M8-1.25 X 40MM 10.9) SCREW (M8-1.25 x 20MM) FLG LK NUT (M8-1.25) CONSOLE COVER CLIP NUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0142114

26

ENGINE - HONDA

3 2

1

4

5

6

7

06

ID0109184

27

ENGINE - HONDA REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

195-1640 1 194-598 1 195-028 1 194-010 1 194-009 1 194-001 1 194-007 1 194-003 1 194-004 1 194-005 1

DESCRIPTION

REMARKS

ENGINE HONDA (GX160 4.8HP) ENGINE - HONDA (GX160K1QX) ENGINE - HONDA (GX160K1TX) FUEL TANK CAP ELEMENT SET (PRIMARY/SECONDARY) GASKET COVER MUFFLER GASKET

GASOLINE GASOLINE GASOLINE FUEL TANK AIR FILTER AIR FILTER AIR FILTER MUFFLER

NOT SHOWN:

194-011 194-002 194-006 194-008

1 1 1 1

OIL LEVEL SWITCH FUEL FILTER (04H-04H, IN-LINE) RECOIL STARTER CARBURETOR

FOOTNOTES:

NOTE:

06

ID0109184

28

NOTES:

ID0134963

29

POWER TRAIN

ID0135064

30

31

32

33

34

NOTES:

ID0134963

35

FLUID SYSTEMS

ID0135021

36

CONTROL VALVE LEVERS

15

4 10

11

17

13 17

12

2 1 6

16

7 3

14 14

11 9 8 5

01

ID0141943

37

CONTROL VALVE LEVERS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

3 3 5 1 5 1 1 1 1 1 2 1 1 2 5 1 2

106-386 106-330 105-530 110-283 110-082 110-531 158-664 355-568 355-569 361-736 110-637 502-651 106-106 355-541 500-419 355-594 110-700

DESCRIPTION

REMARKS

FLANGE LOCKNUT (M8-1.25) SCREW (M8-1.25 X 70MM) COTTER PIN KNOB (BLACK) CLEVIS PIN (1/4" X ") HANDLE (BLACK) HYDRAULIC CONTROL VALVE ROTATION LEVER THRUST LEVER FLOW DIVIDER LEVER HANDLE (YELLOW) BOLT (M6-1 X 35MM) NUT (M6-1) CONTROL LEVER CONNECTOR LINK CONTROL LEVER HANDLE (BLUE)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141943

38

GROUND DRIVE LEVER

1

2

12

13 13 11 3

9 10

4

8

5 9

9

8 6

01

7

ID0141890

39

GROUND DRIVE LEVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

110-439 365-362 363-553 116-325 359-454 106-386 359-455 106-386 106-083 105-117 106-048 106-049 130-101

QTY

2 2 1 2 1 2 1 4 6 4 2 2 4

DESCRIPTION

REMARKS

HANDLE (3/8-NC, BLACK) LEVER LEVER MOUNT BUSHING (THREADLESS) COVER PLATE FLG LK NUT (M8-1.25) WRAP PLATE FLG LK NUT (M8-1.25) SCREW (M8-1.25 X 20MM) WASHER (5/16") LOCKNUT (#10-24) BOLT (#10-24 X 3/4", RDL PLPS) CONNECTOR LINK (#50)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141890

40

41

42

43

44

METERING CONTROL HYDRAULICS

3

1 3 2

01

ID0141158

45

METERING CONTROL HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

500-294 154-749 154-322

QTY

1 1 2

DESCRIPTION

REMARKS

PLUG (10S) HOSE (08O-08O90S-18"-3000) CONNECTOR (10S-08O90)

NOT SHOWN:

FOOTNOTES:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

NOTE:

01

ID0141158

46

OUTPUT SHAFT HYDRAULICS

7

6 5 8

2 12

12 1

4 9 10 11

10

3

3

01

ID0141899

47

OUTPUT SHAFT HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 1 2 1 1 1 1 1 1 2 1 2

154-473 154-279 155-193 515-143 154-339 114-016 217-544 154-715 515-095 154-438 117-652 154-256

DESCRIPTION

REMARKS

RUN TEE (10S-08O-04O) CONNECTOR (08O-10S) ADAPTER BUSHING (10S-08SF) HOSE (08OFX90-140"-3000) CONNECTOR (04N-04O) ELBOW (1/4" NPT) PRESSURE GAUGE HOSE (04O-04O90S-18"-3000) HOSE (08O-08O90M-143"-3000) CONNECTOR (08S-08O) HOSE SLEEVE (425-38 X 140") UNION (08O-080F90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141899

48

49

50

FRINT WRENCH HYDRAULICS

1

4 1

3 2 2 5

01

ID0141900

51

FRINT WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

2 2 1 1 1

CONNECTOR (08S-04O, ORF) CONNECTOR (04O-02N90) HOSE (04O-04O90-66"-3000) HOSE (04O-04O90-70"-3000) ABRASION SLEEVE (1.59" X 60")

514-017 156-273 154-840 154-964 115-755

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141900

52

STABILIZER

7 2

7

6

1

3 5 4

01

ID0141894

53

STABILIZER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

117-655 154-692 154-342 514-018 154-255 154-695 154-252

QTY

1 1 1 1 1 1 2

DESCRIPTION

REMARKS

HOSE SLEEVE (425-24-38") HOSE (04OFX-54"-3000) CONNECTOR (06S90-06O) CONNECTOR (04O-06S, ORF) UNION (04O-04OF90) HOSE (04O-38"-3000) CONNECTOR (4S-04O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMETN OF SAE AND ORS O-RINGS.

01

ID0141894

54

AUGER DRIVER HYDRAULICS

4 2

5 6 6

2

7

2 3

2 3 1

01

ID0141952

55

AUGER DRIVER HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

1 4 2 1 1 2 1

117-654 154-227 154-788 159-030 159-029 154-466 358-295

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.75" X 38") CONNECTOR (08S-06O90) HOSE (06O-06O-40"-3000) QDC ADAPTER (08-08SF) QDC BODY (08-08SF) CONNECTOR (08S-08S) BULKHEAD MOUNT ASS'Y

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141952

56

GROUND DRIVE HYDRAULICS JT911

2

1 3

1

6

4 5 21 24

23

11

7

20 10

24 C

V

8 22 26 8 9 27

25 16

28 25 16

13

12 17 17

29

15 14 18 19

03

ID0141898

57

GROUND DRIVE HYDRAULICS JT911

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

514-023 116-286 110-026 154-342 154-222 115-686 106-602 110-270 106-561 117-656 117-657 154-224 154-806 154-225 158-535 153-590 154-421 105-224 106-389 105-085 154-227 106-329 106-386 158-676 500-819 154-227 515-089 154-797 154-805 154-221 154-798

QTY

2 1 2 1 1 1 1 4 1 1 1 1 1 2 1 2 2 2 2 2 2 2 1 1 2 2 1 1 1 1

DESCRIPTION

SLIP-ON UNION (08NX-08H90) BULK HOSE (1/2", SOLD PER 1") CLAMP CONNECTOR (06S90-06O) CONNECTOR (08S-06O) BULK EDGE (5/32", SOLD PER 1") SCREW (M8-1.25 X 80MM) CLAMP (9/16") LOCK NUT (M8-1.25 PT) HOSE SLEEVE (425-24 X 45") HOSE SLEEVE (425-24 X 54") CONNECTOR (06S-06O45) HOSE (06O-54"-3000) CONNECTOR (06O-08S45) HYDRAULIC CONTROL VALVE HYDRAULIC CONTROL VALVE CONNECTOR (10S-06O90) BOLT (1/4-NC X 2-1/2") FLATWASHER (M8, UNHARDENED) LOCKNUT (1/4-NC) CONNECTOR (08S-06O90) SCREW (M8-1.25 x 50MM) FLG LCK NUT (M8-1.25) HYDRAULIC VALVE SEAL REPAIR KIT CONNECTOR (08S-06O90) HOSE (06O-15"-3000) HOSE (06O-48"-3000) HOSE (06O-06O90-54"-3000) CONNECTOR (06S-06O) HOSE (06OFX-62"-3000)

REMARKS

10.5" REQ'D

6.25" REQ'D

ENDS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0141898

58

59

60

PUMP DRIVE

1

9 8

2

6

7 15

5 4

12

14

3 11 10

20 13 16 17

18

19

01

ID0140914

61

PUMP DRIVE REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

1 4 1 1 1 1 1 1

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

357-310 105-804 165-988 357-909 357-908 357-910 166-841 110-008 165-625 105-214 154-381 115-320 360-849 116-218 158-369 105-090 106-043 195-027 105-866 105-003 357-911

6 1 1 1 1 1 4 4 1 4 4 1

DESCRIPTION

REMARKS

COVER FLG SCREW (#10-16 X 1/2") KEY (3/16" X 1") COUPLING HALF (3/4" ID) INSERT COUPLING HALF (7/16" ID) KEY (.125" X .125" X .750") FILLER BREATHER (2-1/8") FILLER NECK GASKET SCREW (#10-24 X 1/2", FLG HEX) PLUG (08S) GROMMET (1-1/2") REFLECTOR SIGHT GLASS HYDRAULIC PUMP (GROUND DRIVE) BOLT (5/16-NC X 3/4") BOLT (5/16-NF X 1") ENGINE - HONDA 5.5 HP FLG LK BOLT (5/16-NC X 1-1/4") FLG LOCKNUT (5/16-NC) PUMP DRIVE (4-BOLT)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140914

62

CENTRIFUGAL PUMP

7

8 9 10 11 12

13

14

11 15 6

16 5

4 3

16

2 1

05

ID0134216

63

CENTRIFUGAL PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

158-346 115-157 1 500-780 1 500-779 1 500-248 1 500-778 1 166-837 1 166-838 1 106-605 1 106-606 1 500-776 1 126-084 2 301-2418 1 500-775 1 500-774 1 157-619 1 115-087 2

DESCRIPTION

REMARKS

CENTRIFUGAL PUMP PLUG (02N, SOC) PUMP CASE IMPELLER RETAINER O-RING (246 D70) IMPELLER KEY (3/16" X 1-1/4") KEY (3/16" X 1/2", SS) THRUST LOCKNUT (.781-NF) TANG LOCK WASHER (.781") INTERNAL SNAP RING (1.875") BALL BEARING (.786") SPACER PUMP SHAFT PEDESTAL MOUNT INTERNAL SEAL (1.383") REDUCER (32N-24NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0134216

64

WATER SUPPLY SYSTEM

1

8 9

2 10 5 6

3

7 4

3

01

ID0141896

65

WATER SUPPLY SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

159-240 159-153 115-115 115-213 115-217 115-116 115-242 154-352 155-495 155-202

QTY

DESCRIPTION

1 1 2 1 1 1 1 1 1 1

WATER SWIVEL FILTER SCREEN 1/2-NPT STREET ELBOW NIPPLE 3/8-NPT STREET ELBOW 3/8-NPT NIPPLE CAP CONNECTOR (08O) HOSE (08O-96"-3000) BUSHING (3/4-NPTM X 1/2-NPTF)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141896

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

MUD SYSTEM

21

35 32

1

TANK IN

12 37 35

30 31 FLOW

36

16

34

23

5

22 3

27

4

14 20

16 TANK OUT

13

1

22

25

34

42

15

40

25

35

7 2 24

29

19

28 39

6

11

32

41 18

13

38

35

26 26

8

18 26 17

9 10 41

11 10 11

01

11 13

ID0140827

87

MUD SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

100-902 105-873 4 155-690 1 158-346 1 182-174 1 158-748 1 500-458 1 355-614 1 355-615 1 105-826 2 105-162 2 105-118 4 105-814 12 355-616 1 105-003 6 154-325 1 154-391 2 154-300 2 115-269 2 120-023 2 154-936 1 515-216 1 514-203 1 155-204 1 156-506 1 105-285 2 105-874 8 115-040 2 166-837 1 110-630 AR 110-632 AR 115-045 1 115-261 1 116-047 AR 116-047 AR 155-205 110-250 105-132 156-505 355-301 355-796 105-151 154-323 155-188 110-141

1 4 2 1 1 1 2 1 2 1

DESCRIPTION

MUD MIXING SYSTEM FLG LK BOLT (5/16-NC X 1") SELECTOR VALVE CENTRIFUGAL PUMP DOUBLE UNIVERSAL JOINT HYDRAULIC MOTOR SEAL REPAIR KIT PUMP MOUNT VALVE MOUNT FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 2-1/4") WASHER (3/8") FLG LOCKNUT (3/8-NC) COVER FLG LOCKNUT (5/16-NC) UNION BRANCH TEE (100FX-10O-10O) CONNECTOR (08S-10O) CONNECTOR (10O-12S90) TEE (24NF) SHUT-OFF (24NF) HOSE (10O-10O90S-150"-3000PSI) HOSE (10OFX45-132"-3000PSI) S/O COUPLER (24N-24H90) FHC ADAPTER (20-24N) HYDRAULIC LINE (.625") BOLT (5/16-NC X 1-3/4") FLG LK BOLT (3/8-NC X 1-1/2") NIPPLE (24N-3") KEY (3/16 X 1-1/4) DUST PLUG (1-1/2") DUST CAP (1-1/2") STREET ELBOW (24N-24NF45) REDUCER (24N-16NF) BULK HOSE (1-1/2" ID-44PSI) BULK HOSE (1-1/2" ID-44PSI) TRANSFER HOSE (25' OPTIONAL) FHC BODY (20-24H) WORM CLAMP (1-1/4" TO 2-1/8") BOLT (7/16-NC X 1-1/2") HYDRAULIC LINE (.625") PUMP SUPPORT PLATE PUMP SUPPORT PLATE LOCKNUT (7/16-NC) CONNECTOR (10O-08S90) S/O COUPLER (24N-24H) DRAIN (04N)

REMARKS

SOLD PER 1"-USE 23" SOLD PER 1"-USE 14"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140827

88

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

89

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

90

91

92

ANTIFREEZE TANK

BEGINS WITH S/N:

12

EARLY STYLE TANK 2 1

2 2

7 8 9 2

3

10

6

11 6

EARLY STYLE MOUNT

4

5

06

ID0044202

93

ANTIFREEZE TANK

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

364-089 155-234 157-489 153-883 343-079 106-162 106-386 105-836 355-695 105-832 355-696 105-095 105-224 110-707

QTY

DESCRIPTION

1 3 3 3 1 3 3 4 1 4 1 4 4 1

FLUID TANK CONNECTOR (12NF-12NF, BK) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) TANK MOUNT FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) FLG LOCK BOLT (1/4-NC X .500") FRONT TANK SUPPORT FLG LOCKNUT REAR TANK SUPPORT WASHER (1/4") BOLT (1/4-NC X 2-1/2") ANTI-FREEZE TANK CAP (96NF)

REMARKS

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

1. THE EARLY STYLE KIT INCLUDES PARTS SHOWN ON PAGE ENTITLED ANTI FREEZE LINE. REFER TO 050-200 INSTALLATION INSTRUCTIONS 2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

06

ID0044202

94

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

95

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

96

97

98

POWER AND CONTROL CONNECTIONS REMOTE OPTIONS

19 18 13 16 17

15

10

14 12

9

8

4 6

8

9

3

4

15

2 7 6

5 3

4

4 7

8 1

4

8

11

9

20 4

01

9

ID0140571

99

POWER AND CONTROL CONNECTIONS REMOTE OPTIONS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

110-031 AR 115-769 1 154-233 2 154-269 4 154-753 1 154-772 1 154-773 1 154-765 2 154-774 2 154-775 2 159-083 2 190-185 159-085 2 190-185 159-088 1 190-186 159-089 1 190-186 215-979 1 155-242 1 154-595 1 154-005 2 155-936 AR 259-197 1 190-179 259-353 1 115-170 1 215-400 AR

DESCRIPTION

CABLE TIE (1-1/2" TO 7") ABRASION SLEEVE CONNECTOR (080-08S) CONNECTOR (120-125) HOSE (080FX-600"-3000 PSI) HOSE (080FX-1200"-3000 PSI) HOSE (080FX-2400"-3000 PSI) HOSE (120FX-300"-4000 PSI) HOSE (120FX-1200"-3000 PSI) HOSE (120FX-2400"-3000 PSI) QUICK COUPLER BODY SEAL REPAIR KIT QUICK COUPLER ADAPTER SEAL REPAIR KIT QUICK COUPLER BODY SEAL REPAIR KIT QUICK COUPLER ADAPTER SEAL REPAIR KIT UMBILICAL CABLE (52' LG) NOZZLE (04N-.047 ORIFICE) WASHER HOSE (08JFX-300"-2000 PSI) CONNECTOR (08J-08S) DUST PLUG TRIGGER GUN SEAL REPAIR KIT WAND PIPE COLLAR (04N) UMBILICAL EXTENSION CABLE (50')

REMARKS

USE 24 FOR 100'

FOR 200' OPTION FOR 25' OPTION FOR 100' OPTION FOR 200' OPTION

FOR 50' OPTION OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140571

100

HYDRAULIC CONTROL VALVE SINGLE SPOOL

10

11 12

5 6 18

9

1 8 19 10 2

7

17 22 14

16 4 3

13

02

15

ID0127379

101

HYDRAULIC CONTROL VALVE SINGLE SPOOL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-621 500-186 500-185 105-079 105-226 105-512 115-178 500-054 500-055 500-056 500-057 500-058 500-059 500-060 500-061 501-179 500-065 500-066 500-182 500-184 500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE 1 RELIEF BALL 1 O-RING (110, D70) 1 LOCK WASHER (1/4) 1 WASHER (5/16) 1 COTTER PIN (3/32 X 3/4") 1 PLUG (06N, SQ FM HD) 1 LEVER BRACKET 2 LOCK WASHER (1/4") 2 BOLT (1/4-NC X 5/8", SLOT HD) 2 CUP SEAL 1 CONTROL VALVE LEVER 1 LEVER PIN 4 BOLT 1 DETENT BONNET 1 SCREW (1/4 X 1/2) 1 COMPRESSION SPRING 1 SPOOL COLLER 1 COMPRESSION SPRING 1 RELIEF SEAT NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER TO INSTALLATION DIAGRAM 050-088.

2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

102

103

104

105

106

NOTES:

ID0134963

107

ELECTRICAL

ID0135070

108

GROUNDING HARDWARE

2 4 6

10

9

1 8 5

7 7 7 3

01

ID0140707

109

GROUNDING HARDWARE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

106-455 3 106-217 3 183-658 12 215-771 3 215-775 1 215-776 1 215-777 3 259-210 8 274-049 106-221 3

DESCRIPTION

REMARKS

NUT BRZ (1/4-NC) BOLT BRZ MAT STAKE GROUNDING RECEPTACLE GROUND ROD SLIDE DRIVER GROUND GRID TRAFFIC CONE DANGER ELECTROCUTION DECAL INTERNAL TOOTH LOCK WASHER

NOT SHOWN:

11.

12.

259-234 260-223

8 1

BARRIER TAPE CLIP BARRIER TAPE

FOOTNOTES:

NOTE:

01

ID0140707

110

111

112

ELECTRICAL STRIKE SYSTEM 13 5 3 18

12

13

3 5

12 1

17

7 6

16

7 10

15 4

3 3 9 8 2 14 11

01

ID0141903

113

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-185 3 105-297 4 105-832 14 106-454 2 105-836 6 105-462 2 106-048 6 116-283 4 116-376 4 216-011 1 197-903 216-023 1 217-041 2 217-720 362-620 2 362-623 1 106-220 2 350-012 1 363-089 1 106-430 3

DESCRIPTION

SCREW (#10-24 X 1/2", RH SLT) BOLT (1/4-NC X 3-1/4") FLANGE LOCKNUT (1/4-NC) LOCKNUT (3/8-NC, SIL BRZ) FLANGE LOCK BOLT (1/4-NC X 1/2") BOLT (5/8-NC X 2-1/4") LOCKNUT (#10-24) RUBBER WASHER SPACER STRIKE ALARM BOX STRIKE ALARM BOX CURRENT TRANSFORMER STROBE LIGHT STROBE LIGHT BULB LIGHT COVER COIL COVER BACK INT LK WASHER (3/8", SIL BRZ) LIGHT POLE LIGHT BASE SCREW (#12-14 X 3/4")

REMARKS

RECONDITIONED SEE FOOTNOTE 1.

INCL LIGHT BASE

NOT SHOWN:

FOOTNOTES:

1. REF 11 OBSOLETED, 216-023 REPLACED WITH 101-146.

NOTE:

01

ID0141903

114

115

116

117

118

119

120

NOTES:

ID0134963

121

OPTIONS

ID0134914

122

123

124

125

126

127

128

ANCHORING HYDRAULICS

1

8

4 3 4 9 13 11

10

3

2

12

5 6

5 7

01

ID0147003

129

ACHORING HYDRAULICS REF PART NO. NUMBER

QTY

100-955 158-738 500-746 355-496 155-481 154-421 154-222 159-030 159-029 105-247 106-354 106-621 105-894 110-030 115-900

1 1 1 2 2 2 1 1 2 2 1 1 4 1

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

DESCRIPTION

REMARKS

2-PT ANCHOR SYSTEM HYDRAULIC MOTOR SEAL REPAIR KIT ANCHOR DRIVER HOSE (06OFX-185"-3000) CONNECTOR (060-10S90) CONNECTOR (06O-08S) QDC ADAPTER (08-08SF) QDC BODY (08-08SF) SCREW (M12-1.75 X 35MM) FLANGE NUT (M12-1.75) SCREW (M10-1.5 X 55MM) LOCKNUT (M10-1.5, PRV TRQ, 10.9) CABLE TIE (1/16" TO 4") ABRASION SLEEVE (2.54 x 190")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0147003

130

131

132

NOTES:

ID0134963

133

BORING COMPONENTS

ID0135058

134

PIPE BOX AND ACCESSORIES 8

1 15 5

4 2 3

4 3

1 15 5

14

9

2

11

6

12 13 7

01

10

ID0141901

135

PIPE BOX AND ACCESSORIES REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

105-090 2 105-089 2 110-161 2 110-289 3 110-368 2 110-858 AR

7.

356-207 AR

8.

9.

10.

11.

12.

13.

110-516 1 259-830 1 116-485 1 259-199 1 259-290 2 350-011 AR 357-660 AR 350-010 AR

14.

15.

359-407 356-024

1 2

DESCRIPTION

BOLT (5/16-NC XŲ") LOCKNUT (5/16-NC) CHAIN (32.4" LG) ANCHOR SHACKLE (5/16") SNAPPER PIN (3/8" X 1-1/2") THD PROTECTION CAP (1.41"-6-FM-API,DS) THD PROTECTION PLUG (1.41"-6-M-APU) MASTER OBLONG CHAIN LINK TOOL JOINT COMPOUND (2.5 GAL) ROD WIPER COMPOUND BRUSH (#6) DRILL PIPE WRENCH 5' DRILL PIPE (1.41"-6-M X FM-API,L) 5' DRILL PIPE (1.41"-6-M X FM-API, L) 5' DRILL PIPE (1.41"-6-M X FM-API,) PIPE BOX LATCH BAR

REMARKS

COPPER 1.750 OD PIPE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141901

136

NOTES:

ID0134963

137

REEL CARRIER

138

275-614 DECAL KIT

2

1

01

ID0140346

139

275-614 DECAL KIT REF PART NO. NUMBER

QTY

1.

2.

1 1

274-093 275-307

DESCRIPTION

REMARKS

CONTROL PANEL DITCH WITCH EMBLEM

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140346

140

HOSE REEL CARRIER HOUSING

2

2

4

4 18

10

24 13

3

3

2

17 12

21 4

20

5 4

3 21 15

14 6

2

4

16 1 11

1

2

9

2 2

7 22 2

8 23

03

19 26

25

ID0127323

141

HOSE REEL CARRIER HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-358 4 105-825 45 105-825 11 105-834 44 105-841 12 105-823 12 105-994 4 110-1018 1 355-690 1 355-710 1 363-244 1 363-176 1 363-296 1 355-712 1 363-178 363-295 1 363-247 1 363-184 1 363-163 1 355-711 1 355-692 2 363-211 2 106-039 8 105-069 1 363-210 1 106-038 3 106-031 4 105-059 4

DESCRIPTION

REMARKS

HOSE REEL CARRIER HOUSING BOLT (5/8-NC X 1-1/2") FLG LK BOLT (3/8-NC X 3/4") FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) CLIP NUT (5/16-NC) FLG LOCK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/8-NC) GRIP (1", BLACK) FRONT MOUNT COWLING LEFT SIDE COWLING RIGHT SIDE COWLING FRONT COWLING FRONT COWLING REAR COWLING ACCESS DOOR FRONT PANEL HOSE TROUGH GUIDE MOUNT BRACKET RIGHT COVER PLATE LINK PLATE HOSE SUPPORT NUTSERT WASHER (3/8") HANDLE NUTSERT LOCKNUT (M12 X 1.75-6g) WASHER (7/16")

SEE FOOTNOTE 1

ENDS WITH S/N 250488 BEGINS WITH S/N 250489 ENDS WITH S/N 250488 BEGINS WITH S/N 250489

NOT SHOWN:

FOOTNOTES:

1 REFER TO 050-021. OTHER PARTS IN ASSEMBLY ARE LISTED ON PAGE 801-429.

NOTE:

03

ID0127323

142

HOSE REEL CARRIER

1

9

8

6 12 17

10

22

19 1 7

21 24

21 5

4

20

3

23

13 15 16

11 2 14

04

18

ID0127324

143

HOSE REEL CARRIER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

100-518 125-522 2 115-003 1 155-579 1 500-347 1 175-459 1 110-039 2 130-232 1 130-203 1 130-206 1 355-250 1 500-706 355-251 1 500-707 155-776 2 363-512 1 175-489 1 363-165 1 355-257 1 363-186 1 105-829 3 105-065 2 105-831 1 105-303 4 105-067 1 105-827 6 105-994 12 106-015 3 116-464 1 106-625 3 105-095 3

DESCRIPTION

REMARKS

HOSE REEL CARRIER ATT-HRCJT BEARING (PILLOW BLOCK BALL) ZERK (1/4-NF) HYDRAULIC MOTOR SEAL REPAIR KIT DRIVE SPROCKET MACHINERY BUSHING (1-1/8") ROLLER CHAIN (#60, 70P) CONNECTOR LINK (#60) ROLLER LINK (#60) DOUBLE ROTO UNION SEAL REPAIR KIT (DOUBLE UNION) ROTO UNION SEAL REPAIR KIT (SINGLE UNION) O-RING (117 D70) DRUM SPROCKET MOTOR MOUNT FEED TUBE FRAME FLG LK BOLT (1/2-NC X 1") LOCKNUT (1/2-NC) FLG LK BOLT (1/2-NC X 1-1/2") BOLT (5/8-NC X 2-1/2") CAP SCREW (1/2-NC X 2-3/4") FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (5/8-NC) NUTSERT (1/4-NC) HOSE REAL FLAP BOLT WASHER (1/4")

INCLUDES REF NO.'S 1 - 23, SEE FOOTNOTE 1 SEE FOONOTE 2 FOR SEAL KIT.

NOT SHOWN:

FOOTNOTES:

1. REFER TO 050-201 2. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

04

ID0127324

144

145

146

147

148

149

150

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4

2

1

5

1

6

08

ID0051772

151

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

155-579 155-580 153-280 500-347 155-771 155-760 165-915 105-418 105-501

QTY

DESCRIPTION

REMARKS

1 3 1 1 1 1

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08

ID0051772

152

CONTROL VALVE HYDRAULICS HOSE REEL

DOUBLE SWIVEL

11 9 4

1

4 2 8

5 10

TO " B " ON PUSH PULL VALVE

5 13

14 7

3

HYD. MOTOR

6 TO " A " ON PUSH PULL VALVE

17 12 15

02

16

ID0140574

153

CONTROL VALVE HYDRAULICS HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

154-868 154-867 155-621 154-351 157-039 154-391 157-040 155-706 154-711 154-236 157-039 155-709 154-760 154-455 157-017 154-270 157-017 155-706 154-468 154-698 105-181 105-118 154-315 154-863 157-017 155-707 154-865 157-017 155-707

QTY

1 1 1 2 2 1 1 1 1 1 1 2 4 4 1 1 1

DESCRIPTION

REMARKS

HOSE (50") HOSE (36" 3500 PSI) 4 WAY HYDRAULIC VALVE CONNECTOR O-RING (014 D90) CONNECTOR (08S-10O) O-RING (016 D90) O-RING (908 D90) HOSE (30" 3000 PSI) CONNECTOR O-RING (014 D90) O-RING (912 D90) HOSE (74" 4000 PSI) TEE O-RING (018 D90) CONNECTOR (12S-12O90) O-RING (018 D90) O-RING (908 D90) HOSE (12O-50"-750 PSI) HOSE (26" 2750 PSI) BOLT (3/8-NC X ") WASHER ADAPTER UNION CONNECTOR O-RING (018 D90) O-RING (910 D90) CONNECTOR O-RING (018 D90) O-RING (910 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140574

154

SELECTOR VALVE HYDRAULICS HOSE REEL

11 9 8 18 5

7 1

17

14

12

7

13 TO DOUBLE SWIVEL

2

6

A B

3

14 TO OUTLET OF CONTROL VALVE

4 10

15 16 TO POWER PAC MANIFOLD TO HYDRAULIC PUMP

02

ID0140340

155

SELECTOR VALVE HYDRAULICS HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

155-690 105-109 105-003 154-235 105-825 155-470 154-456 154-687 158-576 154-457 154-269 363-209 110-326 154-405 154-448 155-469 514-047 155-709

QTY

1 2 2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC SELECTOR VALVE BOLT (5/16-NC X 1-1/2") FLG LOCKNUT (5/16-NC) CONNECTOR (08S-08O90) FLG LK BOLT (3/8-NC X 3/4") HOSE (12 ORS X 90"-3000 PSI-90) UN BR TEE (12OFX-12O-12O) HOSE (12-28"-3500) CHECK VALVE UNION (12OFX-12O90) CONNECTOR (12S-12O) LEVER HANDLE GRIP CONNECTOR (12O-08S-STR) BULKHEAD (12O45) HOSE (12OFX90-76"-3000) UNION (12J-12OFX) O-RING (912 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140340

156

HYDRAULIC CONTROL VALVE SINGLE SPOOL

10

11 12

5 6 18

9

1 8 19 10 2

7

17 22 14

16 4 3

13

02

15

ID0127379

157

HYDRAULIC CONTROL VALVE SINGLE SPOOL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-621 500-186 500-185 105-079 105-226 105-512 115-178 500-054 500-055 500-056 500-057 500-058 500-059 500-060 500-061 501-179 500-065 500-066 500-182 500-184 500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE 1 RELIEF BALL 1 O-RING (110, D70) 1 LOCK WASHER (1/4) 1 WASHER (5/16) 1 COTTER PIN (3/32 X 3/4") 1 PLUG (06N, SQ FM HD) 1 LEVER BRACKET 2 LOCK WASHER (1/4") 2 BOLT (1/4-NC X 5/8", SLOT HD) 2 CUP SEAL 1 CONTROL VALVE LEVER 1 LEVER PIN 4 BOLT 1 DETENT BONNET 1 SCREW (1/4 X 1/2) 1 COMPRESSION SPRING 1 SPOOL COLLER 1 COMPRESSION SPRING 1 RELIEF SEAT NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER TO INSTALLATION DIAGRAM 050-088.

2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

158

ELECTRICAL PROTECTION REEL 9

10

7

8

5

6

3

1 2

4

03

4

ID0124194

159

ELECTRICAL PROTECTION REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

355-389 355-390 355-387 105-845 105-826 500-003 125-635 125-638 110-909 107-016

QTY

DESCRIPTION

1 LEFT REEL MOUNT 1 RIGHT REEL MOUNT 1 REEL 8 FLANGE LOCKNUT (3/8-NC) 4 FLG BOLT (3/8-NC X 1) 4 BOLT (3/8-NC X 2-3/4") 2 " BEARING INSERT (FRONT/BACK) 2 " SELF ALIGNING BEARING 1 CRANK HANDLE W/BOLT & NUT 1 BOLT W/NUT, CRANK HANDLE

REMARKS

OBSOLETE

OBSOLETE OBSOLETE OBSOLETE OBSOLETE

NOT SHOWN:

117-095

1

TENSION BRAKE SPRING

OBSOLETE

FOOTNOTES:

NOTE:

03

ID0124194

160

NOTES:

ID0134963

161

POWER PAC

ID0134948

162

163

164

CONTROL CONSOLE AND TOP COWLING

22

10

3 23

11

8

4 6 14

13

17 1

8 24

21

1

30

27

16

19

2

9 8

12 5 25 26

10

7 15

5

6 32 20

31

29

28

6 18

02

ID0140342

165

CONSOLE & TOP COWLING REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

5 2 3 3 3 7 4 7 1

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

105-003 105-260 105-820 105-822 105-826 105-832 105-834 110-253 110-514 110-596 117-558 214-961 217-309 110-752 110-515 110-541 110-546 351-806 115-793 115-880 115-850 115-796 115-802 351-821 351-764 351-736 351-735 355-167 250-622 105-820 351-732 105-825 105-819 105-186 105-823 105-284 106-049

2

2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 8 2 1 2 2 2

DESCRIPTION

FLANGE LOCKNUT (5/16-NC) CLIP NUT (3/8-NC) FLG LK BOLT (1/4-NC X 3/4") FLANGE LOCK BOLT (5/16-NC 1/2") FLG LOCK BOLT (3/8-NC X 1") FLANGE LOCKNUT (1/4-NC) FLANGE LOCKNUT (3/8-NC) POP RIVET (3/16" x 1/2") LOCKING LATCH KEY ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ADJUSTABLE LEVER LATCH ADJUSTABLE LEVER LATCH HINGE (12-13/64") ROD/GUIDE HORN BRACKET FUEL TANK LINER INSTRUMENT PANEL LINER CONSOLE INSULATION LINER RESERVOIR LINER SOUND BAFFLE LINER INSTRUMENT PANEL COWLING SOUND BAFFLE VANDAL COVER REAR GRILLE HINGE SPACER MANUAL COMPARTMENT FLG LK BOLT (1/4-NC X 1-3/4") TOP DOOR FLANGE LOCK BOLT (3/8-NC X 3/4") FLANGE LOCK BOLT (1/4-NC X 1") NUT (#10-24) FLANGE LOCK BOLT (5/16-NC X 3/4") WASHER (3/16") BOLT (#10-24 X 3/4", PLPS)

REMARKS

INCL KEY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LENGTHEN BOTTOM OF MOUNT SLOT .32" IF REPLACEING 110-515

NOTE:

02

ID0140342

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

ELECTRICAL DIAGRAM POWER PAC 50

RED ORG BLU

RED

RED ORG BLK

ORG/GRN

ORG BLK

BLK

3

4

B+

1

D+

RED

THROTLE SOLENOID FUSE RED

2

W

HAZARD STROBE

WHT/BLK MAIN FUSE

2

ALTERNATOR D-

7

CPH

5

RED

FUEL SOLENOID

1

S

THROTTLE SOLENOID

B M

6 STARTER

BLK

RED BLK

BLK

RED

GRA ORG/GRN WHT/GRN

8 WHT/BLU

ORG

27

GRA OUT

BLK

BLU

RED

87 85

9

86

ENGINE OIL PRESSURE SWITCH

10

30

ENGINE OIL TEMPERATURE SWITCH IGNITION SWITCH

BLK DELAY TIMER

BLU

ORG ORG/GRN BLK

GND ST A CC

BLK/WHT

BLK ORG BLK

6

3

5

2

4

1 8

7

WHT/BLK

12

HOUR METER

IGN BAT

13

FLUID CONTROL BYPASS SWITCH

17

WHT RED

WHT/GRN

BRN

1

15 G

I

VOLT METER

ORG

WHT/BLU

11

G

4

ORG

3

5

2

4

1

7

8

3

5

2

4 2

ORG/BLU 4

25

FUEL GAUGE

3

BLU

HAZARD ALARM

BLK

19

5

1 4

BLU LT GRN ORG BLK/WHT BLK

DRILL FLUID CONTROLLER FUSE

BLK/WHT ORG

24

04

5

2

26 BLU LT GRN ORG BLK/WHT BLK

BLK/WHT ORG WHT BLK YEL/BLK ORG LT GRN BLU YEL/RED

RED GRN/BLK ORG/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

ORG/GRN WHT/GRN WHT/BLK

OIL TEMPERATURE FUEL SHUTOFF RELAY

WHT/RED 1

ORG

BLK

22

ORG/BLK

3

FUEL SENDER

OIL PRESSURE SHUTOFF RELAY

2

WHT/BLU ORG

BRN

23

KILL RELAY

BLK

18

1

I

HAZARD STROBE RELAY

1

21 THROTTLE SWITCH

5

BLK YEL/RED

ORG 6

3

16

ORG

ORG

20

S

ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE

YEL/BLK BLK

14

RED

4 3

5

2

START BYPASS

RED GRN/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

TO 440A JET TRAC

FLUID CONTROL SOLENOID

ID0127442

193

ELECTRICAL DIAGRAM POWER PAC 50 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

04

QTY

217-722 499-176 215-176 215-901 214-009 217-740 195-862 217-731 215-095 106-175 106-040 217-041 217-720 215-478 215-175 217-518 217-711 105-856 105-085 217-701 105-820 105-832 215-129 215-763 218-128 214-852 214-961 214-962 217-020 217-046 217-034 217-021 215-255 215-310 116-193 215-309 217-511 215-133 217-762 217-710 110-253 215-914 215-036 105-820 105-832 158-602 306-602 215-976 215-977 217-721

1 1 1 1 2 1 1 1 1 2 1

1 1 1 1 1 1 2 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 5 5 1 1 2 2 1 1 1 1 1

DESCRIPTION

FUEL SOLENOID CONNECTOR PLUG ALTERNATOR ALTERNATOR HARNESS ENGINE & CONSOLE HARNESS 30A SLO BLO FUSE STARTER STARTER SOLENOID COVER (STARTER SOLENOID) NUT (M10-1.5) STAR WASHER (#6) STROBE LIGHT STROBE LAMP BUTT CONNECTORS SOLENOID ENGINE OIL TEMP SWITCH DELAY TIMER BOLT LOCKNUT RELAY FLANGE LOCK BOLT FLANGE LOCKNUT VOLTMETER ROCKER SWITCH HOURMETER IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT PILOT LIGHT BULB ENGINE TEMP INSERT INSERT-ENGINE OIL PRESSURE BATTERY BATTERY CABLE (BLK, 20" LG) TERMINAL COVER (RED) BATTERY CABLE (BLK, 20" LG) FUEL SENDER FUEL GAUGE ROCKER SWITCH MICRO RELAY POP RIVET FLUID CONTROLLER FUSE (AGC 2A) FLANGE LOCK BOLT FLANGE LOCKNUT FLOW CONTROL VALVE ALARM UMBILICAL HARNESS UMBILICAL HARNESS ENGINE OIL PRESSURE SWITCH

REMARKS

REPLACEMENT

REPLACEMENT

STANDARD HOSE REEL OPTION

ID0127442

194

NOTES:

ID0134963

195

TRAILER TRANSPAC

196

DECAL KIT TRANSPAC 15

36.00"

36.00"

36.00"

9.5" 3.5" 01

9.5" 5.0"

5.0"

3.5" ID0140535

197

DECAL KIT TRANSPAC 15

13 12

4

5 6 7

14

9 3

8

1 4 3

2 4 8

10 1

15

11

11

15

38 1

107

1

127

01

76

35 109

ID0140535

198

DECAL KIT TRANSPAC 15 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

275-639 1 274-049 10 274-286 2 274-247 AR 274-352 6 274-352 2 274-352 2 274-352 2 275-146 1 275-172 2 275-203 1 275-245 1 275-307 2 274-464 2 275-415 1 275-419 1

DESCRIPTION

REMARKS

DECAL KIT ELECTRICAL HAZARD ALERT TRANSPAC 15 MODEL I.D. ACCENT STRIPE HIGH VIS. STRIPE (2" X 36") HIGH VIS. STRIPE (2" X 9-1/2") HIGH VIS. STRIPE (2" X 5") HIGH VIS. STRIPE (2" X 3-1/2") IMPORTANT SAFETY RULES DITCH WITCH I.D. DECAL BATTERY CAUTION BATTERY ACID DITCH WITCH EMBLEM DECAL IMPORTANT, PRESSURE AND TORQUE TILT LOCK DECAL WARNING, FLAMMABLE

INC REF #'S 1 THRU 15

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140535

199

200

201

202

203

204

205

206

SLIPPER SPRING/DROP AXLES

11

11 13

13 5

12

2

1

6

7

3

14

6

8 9 8

10 4 6 10

12 8

14

4

01

ID0140703

207

SLIPPER SPRING/DROP AXLES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

205-685 2 105-047 4 105-179 4 105-852 16 105-501 2 105-908 4 105-932 2 205-650 4 205-651 2 206-515 4 205-593 8 206-514 4 206-521 2 206-518 2 205-594 4

DESCRIPTION

EQUALIZER LOCKNUT (3/8-NC) BOLT (3/8-NC X 3-1/2") FLG LOCKNUT (1/2-NF) COTTER PIN (1/8" X 2") LOCKNUT (9/16-NF) CASTLE NUT (7/8-NC) SHACKLE BOLT (9/16-NF X 3-1/2") EQUALIZER BOLT AXLE PLATE U-BOLT SPRING ELECTRIC TRAILER AXLE AXLE BEAM SPRING BUSHING

REMARKS

W/O HUB & DRUM AND BRAKES

NOT SHOWN:

FOOTNOTES:

NOTE:

APPLIES TP TP15 AND T14A AFTER S/N 7K1249.

01

ID0140703

208

209

210

211

212

213

214

ELECTRICAL DIAGRAM

19 LT GD

RT A

9 S

TM

16 RL

RT LT

GND

20

5

15

10

BATT

3

4 BRAKE

2

11

1

BRAKE

18

18 8 6

5

6 7

22

21

14

22

21 14 2

12 6 5

6 17 17

13 6

01

17

13 6

ID0140536

215

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-078 2 105-085 3 105-198 1 105-228 1 105-865 4 110-449 28 110-366 16 110-431 16 217-744 1 217-718 1 215-031 1 215-256 1 215-252 215-412 1 215-422 215-423 215-439 2 215-440 215-478 4 215-506 1 217-013 1 217-015 7 215-448 217-016 4 215-449 217-018 1 215-724 1 163-137 2 163-079 2 163-075 2 163-136 2 163-078 2 163-074 2

DESCRIPTION

NUT (1/4-NC) LOCKNUT (1/4-NC) BOLT (1/4-NC X 1-3/4") SCREW (5/16-12 X 1". SLF TAP) BOLT (1/4-NC XŲ") POP RIVET (3/16" X 1/2") TOP RECLOSABLE FASTENER BOTTOM RECLOSABLE FASTENER ELECTRIC BRAKE HAND CONTROL ELECTRONIC BRAKE CONTROL BREAKAWAY SWITCH BATTERY BATTERY LICENSE PLATE LAMP LAMP COVER LAMP LENS (CLEAR) STOP AND TAIL LIGHT RED LENS BUTT CONNECTOR (14/16 GA) RING TERMINAL (5/16") 6-WAY MALE ELECTRIC CONNECTOR RED CLEARANCE SIDE MARKER RED LENS AMBER CLEARANCE SIDE MARKER AMBER LENS 6-WAY FEMALE ELECTRIC CONNECTOR WIRE HARNESS RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE

REMARKS

OPTIONAL OPTIONAL & SEE FOOTNOTE 1 12V/200 AMP OPTIONAL

FOR STOP AND TAIL LIGHTS

FOR RED SIDE MARKER FOR AMBER SIDE MARKER FOR UNITS WITH ELECTRIC BRAKES & INC REF # 16 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18

NOT SHOWN:

FOOTNOTES:

1. THE ELECTRONIC BRAKE CONTROL (#217-718) IS TO BE USED WITH VEHICLES EQUIPPED EQUIPPED WITH ABS BRAKES.

NOTE:

01

ID0140536

216

NOTES:

ID0134963

217

MISCELLANEOUS

ID0135063

218

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

219

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

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Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

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