Ditch Witch JT7020 Parts Manual 053-473

1

JT7020 ISSUE NO. 11PL-04/18 For Replacement Copy Order P/N 053-473

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .

This manual contains information concerning the following models: JT7020 Directional Drilling System

Copyright 1997, 2003, 2004, 2011, 2012, 2014, 2015, 2017, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

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CONTENTS______________________ Decals Decal Location – JT7020 .............................. 8 Decal Location – Pipe Box Loader ................ 14

Engine Components Air Filter System....................................... 24 Battery & Power Cables ........................... 36 Charge Air Cooler .................................... 28 Cold Start Kit ............................................ 38 Engine ..................................................... 18 Engine Mount ........................................... 20 Exhaust .................................................... 26 Expansion Tank ....................................... 34 Fan Drive ................................................. 30 Radiator ................................................... 32 Throttle .................................................... 22

Frame Components Cab Arm/ROPS...................................... 104 Cab Door/Windows ........................ 106, 108 Cab Heat/Air .......................................... 134 Cab Lock................................................ 132 Cable Tray ............................................... 52 Carriage ................................................... 56 Carriage Sight Tube ................................. 58 Chain Connector ...................................... 72 Console – Left ......................................... 124 Console – Left Switches ............................ 126 Console – Right ....................................... 130 Covers – Cab .......................................... 114 Covers – Engine ........................................ 76 Covers – Front........................................... 78 Covers – Hydraulic Reservoir/Pumps .............. 82 Cylinder Locks ......................................... 44 Drill Frame ............................................... 42 Fuel Tank ........................................... 84, 86 Gearbox – Ground Drive Planetary ................. 98 Gearbox – Rotation Drive ............................. 60 Gearbox – Rotation Planetary ....................... 62 Gearbox – Thrust Planetary .......................... 68 Heat/Air Component Mount .................... 138 Heat/Air Diagram ................................... 136 Hose Track Repair Section ...................... 54 Pipe Guide ............................................... 46 Pivot ......................................................... 92 Rear View Mirror – Left ........................... 116 Rear View Mirror – Right ......................... 118 Saver Sub ................................................ 74 Seat Mount – with Heat/Air ........................ 112 Seat Mount – w/o Heat/Air ......................... 110

Sound Insulation ...................................... 80 Stabilizers .............................................. 100 Stabilizer – Auxiliary ................................. 102 Thrust Chain Idler/Adjustment .................. 70 Thrust Control Kit ..................................... 66 Thrust Drive ............................................. 64 Tool Box/Battery Box – New Style ............... 90 Tool Box/Battery Box – Old Style ................ 88 Top Lining/Panel .................................... 122 Track Group – Rubber ................................ 94 Track Group – Steel................................... 96 Windshield Wipers/Washer .................... 120 Wrenches – Front ................................ 48, 50

Hydraulics Auxiliary Valve Hydraulics .............. 210, 212 Cab Swing Hydraulics ............................ 238 Case Drain – Ground Drive ........................ 234 Case Drain – Rotation/Thrust Motor ............. 198 Case Drain – Rotation/Thrust Pump ............. 200 Charge Manifold ..................................... 208 Clamp – Rotating Hydraulics........................ 218 Clamp – Stationary Hydraulics ..................... 220 Control Valve – Set-Up............................. 216 Cooler Outlet Hydraulics ........................ 204 Cylinder – 2” x 1” x 3” ................................ 242 Cylinder – 2” x 1.25” x 14.25” ...................... 244 Cylinder – 3” x 1.75”.................................. 252 Cylinder – 3.5” x 1.75” x 16” ........................ 246 Cylinder – 3.5” x 2” ................................... 254 Cylinder – 4” x 2.25” .................................. 256 Cylinder – 6” x 4” x 3” ........................ 248, 250 Cylinder – Adjustment ............................... 240 Diagram – Auxiliary Functions ..................... 156 Diagram – Hoist ....................................... 160 Diagram – Pipe Loader .............................. 158 Diagram – Thrust, Rotation, Mud ......... 154, 162 Filler ....................................................... 184 Fluid Pump – Fluid End ............................. 172 Fluid Pump – Power End ................... 174, 176 Ground Drive Hydraulics – Left ................ 230 Ground Drive Hydraulics – Right .............. 232 Hydrostatic Gauge Hydraulics ........ 186, 188 Oil Cooler Hydraulics.............................. 202 Park Brake Hydraulics ............................ 236 Pilot Valve Hydraulics............................. 206 Pivot Lift Hydraulics – Front ..................... 222 Pivot Lift Hydraulics – Rear ...................... 224 Pump Hydraulics ............................ 180, 182 Pump Mounting .............................. 164, 166

ID0040618

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CONTENTS______________________ Reservoir ............................................... 178 Rotation Motor Hydraulics ...................... 192 Rotation Pump Control ........................... 168 Rotation Pump Hydraulics ...................... 190 Schematic – Auxiliary ............................... 150 Schematic – Hoist ................................... 152 Schematic – Mud .................................... 148 Schematic – Pipe Loader........................... 142 Schematic – Rotation ............................... 144 Schematic – Thrust .................................. 146 Setup Valve ........................................... 214 Stabilizer Hydraulics – Left ...................... 226 Stabilizer Hydraulics – Right .................... 228 Thrust Motor Hydraulics ......................... 196 Thrust Pump Control .............................. 170 Thrust Pump Hydraulics ......................... 194

Auto-Greaser – Nozzles ........................... 370 Auto-Greaser – Pump & Compressor ........... 368 Control Valve – Pipe Loader ...................... 356 Guard Rail .............................................. 344 Hydraulic Motor – Shuttle Drive.................. 366 Pipe Grip Hydraulics............................... 360 Pipe Lift/Shuttle Hydraulics..................... 364 Pipe Loader – Lift Arms ............................ 346 Pipe Loader – Mount ................................ 342 Pipe Loader – Row Select ......................... 362 Pipe Loader – Shuttle ............................... 350 Pipe Loader – Shuttle Drive ....................... 352 Pipe Loader – Shuttle Mount ...................... 348 Pipe Loader – Valve Hydraulics .................. 358 Pipe Loader – Gripper .............................. 354

Electrical

Hoist System

Cab Harness .......................................... 286 Carriage Harness ................................... 276 Diagram – Automation............................... 304 Diagram – Joystick Harness ....................... 280 Diagram – Pipe Loader Valve...................... 306 Diagram – Power /Ground .......................... 282 Frame /Engine Harness ......................... 270 Junction Box Harness ............................ 294 Schematic – Joystick ................................ 268 Schematic – JT7020 ................................ 260 Strike System ......................................... 302 Strike System – Strobe ............................ 278 Top Gauge Harness ............................... 296 Umbilical Harness .................................. 274 Windshield Wiper Harness ..................... 298 Working Light ......................................... 300

Decal Location – Pipe Box Loader ............. 374 Diagram – Hoist ....................................... 392 Hoist Hydraulics ..................................... 388 Hoist Hydraulics – w/o Hoist ..................... 386 Hoist Rest .............................................. 400 Hydraulic Control Valve .......................... 398 Overload Alert ........................................ 396 Pedestal/Inner Boom ............................. 376 Pendant – Hoist ....................................... 390 Single Stage Boom ........................ 378, 380 Swing Drive ............................................ 384 Swing Drive Mount ................................ 382

Anchor System Anchor Driver Hydraulics ....................... 312 Anchoring Parts ..................................... 314 Auger Drive ............................................ 310

Fluid System Antifreeze Tank .............................. 328, 330 Fluid Pump – Fluid End............................. 336 Fluid Pump Hydraulics ........................... 322 Fluid Pump Mount/Hydraulics ................ 318 Fluid Pump Plumbing – Hi Flow ............... 332 Mud Check Valve ................................... 338 Mud Pump Plumbing ...................... 324, 326 Mud Supply ............................................ 320 Wash Wand ........................................... 334

Pipe Loader System

Accessories Drilling Fluid Transfer ............................. 406 Fluid Mixing Accessories ........................ 404 Pipe Box................................................. 414 Wireline Kit ..................................... 410, 412 Wireline Kit – Thru Saver Sub ..................... 408

Miscellaneous Bolt/Nut Torque Chart ............................ 418 Filters ..................................................... 422 Optional Kits ........................................... 422 Parts Manual Change Request .............. 423 Related Publications............................... 422 Replacement O-Ring Chart .................... 421 Warranty Registration............................. 426

ID0040618

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DECALS

ID0135069

8

DECAL LOCATION JT7020

44 13

17

47

16

1

13

3

1

1

42 15 6 45

14

2

29 12

11 10 9

28

45

2

48 7

45 17

4 54

8

5

49 50

10

ID0090815

9

DECAL LOCATION JT7020

17

53

18 9

23

24

23 22

17

17

19 20

24 100 GPM MUD PUMP 27

27 26

20

26

13 19

10

ID0090815

10

DECAL LOCATION JT7020 37 43

1.70”

30 31

35 32

33

36

25 34

38

200 GPM MUD PUMP

39

46

52

40

BEGINS WITH S/N 2S1115 41 24 20

26

10

27

ID0090815

11

DECAL LOCATION JT7020

9.50”

11.50” 7.50” 1.50”

3.00”

16.00”

2.50” 27.70”

14.30” 8.80”

3.20” 10.00”

7.80”

1.90”

1.00”

1.00” 2.50” 1.00”

21

10

51

51

2.50” 1.00”

21

ID0090815

12

DECAL LOCATION JT7020 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

275-895 275-230 275-197 275-120 274-672 274-997 274-243 274-853 274-873 274-204 274-875 274-871 274-050 274-856 274-771 275-023 274-855 274-872 275-149 274-049 274-854 275-148 270-5127 275-184 274-876 274-877 274-375 274-857 275-419 275-033 274-442 274-318 274-767 274-724 274-765 275-222 274-858 274-852 274-770 274-769 274-766 274-768 274-830 270-6773 273-475 274-831

QTY

DESCRIPTION

DECAL KIT - JT7020 6 DANGER STRIPE (1.75” X 18”) 2 DANGER ROTATING SHAFT 1 RESERVOIR (THF) 1 ENVIRO HYDRAULIC RESERVOIR 1 SEE-THRU LOGOTYPE 1 SEE-THRU LOGOTYPE 1 DITCH WITCH LOGO 1 RIGHT GRAPHIC STRIPE 1 CRUSHING FORCE HAZARD ALERT 1 JET TRAC LOGOTYPE 2 JT7020 MODEL IDENTIFIER 1 WARNING JOBSITE HAZARD 1 GAUGE PANEL 1 SET-UP CONTROL PANEL 3 OIL LEVEL 1 TEST PORTS 1 DITCH WITCH GRAPHIC STRIPE 1 COOLANT 5 DANGER ELECTROCUTION 1 LOGO PLACARD 1 FUEL TANK (DIESEL) 1 BATTERY 32 WARNING M0VING PARTS 1 DITCH WITCH GRAPHIC STRIPE AR GRAPHIC STRIPE (SOLD PER INCH) 1 MASTER DISCONNECT SWITCH 1 CAB SWING LOCK/UNLOCK 1 WARNING NO FLAME 1 NOTICE ELECTRICAL SYSTEM 4 LIFT LOCATION 4 TIE DOWN LOCATION 1 TOP INSTRUMENT PANEL 1 WARNING ONE CALL NOTIFICATION 1 RIGHT INSTRUMENT PANEL 1 ENGINE STOP 1 REMOTE START/STOP 1 CLIMATE CONTROL 1 LEFT CONTROL PANEL 1 HORN-BRAKE-THROTTLE-FLUID 1 LEFT INSTRUMENT PANEL 1 RIGHT CONSOLE PANEL 1 JOYSTICK CONTROL 1 PATENT 1 WARNING READ OP MANUAL 1 PIPE ROW INDICATOR

REMARKS

SEE FOOT NOTE 1 BEGINS WITH S/N 2R1847 ENDS WITH S/N 2R1779

4 PER PIPE BOX USE 138” SEE FOOT NOTE 2

BEGINS WITH S/N 2R0314 NOT PART OF KIT: ENDS WITH S/N 2R0146

FOOTNOTES

1. P/N 274-672 IS NOT PART OF KIT. SEE 191-046 ENVIRONMENTAL HYDRAULIC OIL KIT.

10

ID0090815

13

DECAL LOCATION JT7020 REF PART NO. NUMBER

QTY

43 44 45 46 47 48 49 50 51 52 53 54

1 AUTO LOAD OVERLAY 1 NOTICE OIL LEVEL AR GRAPHIC STRIPE (SOLD PER INCH) 1 POWER POINT 1 SOUND POWER 10 1 LUBRICATION 1 FUSE PANEL JT7020 1 ELECTRICAL PANEL 32 WARNING CRUSHING WEIGHT 1 WASH WAND 1 NOTICE COOLANT 1 DANGER WRENCH

274-908 275-400 274-874 274-923 274-291 274-933 274-926 274-955 275-326 274-859 273-138 273-278

DESCRIPTION

REMARKS

USE 157”; SEE FOOTNOTE 2 SEE FOOTNOTE 3

4 PER PIPE BOX USE BEGINNING WITH S/N 2S1115

FOOTNOTES

1. APPLY AROUND BACK OF OPERATOR’S STATION. 2. NOT PART OF KIT. FOR EUROPEAN UNITS ONLY.

10

ID0090815

14

DECAL LOCATION PIPE BOX LOADER

2

5

6

5

7

2

8

4 1

3

8

09

ID0093313

15

DECAL LOCATION PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8

270-5953 270-6242 274-966 274-967 270-5306 274-957 700-963 274-962 700-958 273-670 274-965

QTY

DESCRIPTION

1 2 2 1 1 2 1 1 2

JT100 PIPE BOX LOADER SERVICE KIT JT100 T4F PIPE BOX LOADER SERVICE KIT DANGER ELECTROCUTION DITCH WITCH LOGOTYPE LOGOTYPE LOAD CHART MANUAL VALVE OPERATION DANGER NEVER RIDE ON BOOM PENDANT CONTROL TERMINAL BLOCK WARNING MOVING PARTS

REMARKS

USE ON JT100 T4F MACHINE.

FOOTNOTES

09

ID0093313

16

NOTES:

ID0134963

17

ENGINE COMPONENTS

ID0134845

18

ENGINE

5 3

6

8 7

1

4

2

09

ID0113477

19

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

194-776 1 159-435 168-618 171-014 171-015 194-833 500-2479 194-834 194-835 194-836 194-837 194-838 194-839 194-840 217-452 214-636 214-637 116-986 159-448 1 159-332 1 159-334 1 194-792 1 106-382 1 110-333 1 106-387 1

DESCRIPTION

REMARKS

ENGINE (DEUTZ, 221hp) FUEL PRE-FILTER THERMOSTAT GASKET BELT- ALTERNATOR BELT- WATER PUMP STARTER STARTER WATER PUMP THERMOSTAT FUEL LIFT PUMP FUEL GALLEY CHECK VALVE EXHAUST MAINFOLD GASKET EXHAUST FLANGE GASKET RUBBER MANIFOLD ALTERNATOR OIL PRESSURE SENDER TEMPERATURE SWITCH BULK INJECTOR RETURN HOSE ADAPTER OIL FILTER ELEMENT (SPIN-ON) FUEL FILTER ELEMENT (SPIN-ON) FLUID LEVEL INDICATOR FLG LK BOLT (M10-1.50 X 20mm) BOLT-ON CLAMP (1") FLG LOCKNUT (M10-1.50)

INCL REF NO'S 3 & 4

OBSOLETE

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0113477

20

21

22

23

24

25

26

27

28

29

30

FAN DRIVE

1

4

3

2

5

11

9

10

6

7

8

05

ID0113459

31

FAN DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

106-724 4 196-320 1 349-013 1 107-288 9 194-779 1 196-314 1 349-863 1 306-818 106-386 6 115-380 AR 106-381 6

DESCRIPTION

FLG SCREW (M10-1.5 X 25mm) FAN GUARD FAN SPACER SCREW (M10-1.5 X 180mm, 10.9) FAN (26") FAN SHROUD SHROUD PLATE RADIATOR FLG LOCKNUT (M8-1.25) WEATHER STRIP (3/8" X 3/4") FLG LK SCREW (M8-1.25 X 25mm)

REMARKS

TORQUE TO 47 FT LBS; USE 242 LOCTITE OR EQUIVALENT OBSOLETE OBSOLETE

USE 1 @ 94"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0113459

32

33

34

35

36

37

38

39

40

NOTES:

ID0134963

41

FRAME COMPONENTS

ID0135068

42

43

44

CYLINDER LOCKS

1

1

2

2

4 5

5

02

3

3

ID0091992

45

CYLINDER LOCKS REF PART NO. NUMBER

QTY

1 2 3 4 5

2 CYLINDER LOCK 2 FORMED PLATE 2 PIN 6 FLG LK SCREW (M10-1.5 X 30MM) 2 HAIR CLIP PIN (1/8" X 1/2")

370-376 370-408 370-410 106-383 110-033

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0091992

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

DRIVE GEAR BOX - ROTATION

3

4

5

6

7

8

9 10

11 12 13

33

15

32 16

16

2

17 18 19 23

1 24 25 26 27

35

20 21 22 29 30 31

14

28

34

14

ID0129373

61

DRIVE GEAR BOX - ROTATION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

166-146 197-056 166-230 197-091 105-258 20 166-141 1 349-396 1 126-075 2 126-076 2 349-408 1 500-818 5 168-033 1 349-409 1 106-336 13 165-859 AR 165-860 AR 165-861 AR 106-117 4 105-245 10 350-392 1 168-032 1 126-157 2 126-156 2 165-862 AR 165-863 AR 165-864 AR 168-031 1 126-159 2 126-158 2 157-706 2 167-313 1 166-229 1 106-855 2 165-865 AR 165-866 AR 165-867 AR 115-133 1 159-003 1 155-074 1 349-411 1

DESCRIPTION

DRIVE GEAR BOX - ROTATION REBUILT 166-146 GEAR BOX DRIVE GEAR BOX - ROTATION REBUILT 166-230 DRIVE GEARBOX BOLT (3/8-NC X 3-3/4") PLANETARY GEAR BOX - ROTATION SPACER TAPERED BEARING TAPERED RACE HOUSING DOWEL PIN (16mm X 40mm) INPUT PINION COVER SCREW (M12-1.75 X 90mm) SHIM (.050mm, RED) SHIM (.076mm, GREEN) SHIM (.191mm, TRANSPARENT WHT) SCREW (M12-1.75 X 80mm) BOLT (M10-1.50 X 25mm) UPPER CAP INTERMEDIATE GEAR TAPERED RACE (__.___") TAPERED BEARING (__.___") SHIM (.050mm) SHIM (.076mm) SHIM (.191mm) OUTPUT GEAR BEARING RACE BEARING SEAL (7.875" X 10") OUTPUT SHAFT OUTPUT SHAFT SCREW (M12-1.75 X 140mm) SHIM (.051mm) SHIM (.178mm) SHIM (.508mm) REDUCER (12N-02NF) AIR VENT (02N) PLUG (08S, ALN) LOWER CAP

REMARKS

OBSOLETE OBSOLETE

ENDS WITH S/N 2R1847 BEGINS WITH S/N 2R2160

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

14

ID0129373

62

PLANETARY GEARBOX - ROTATION 9

8 7

2

6

1

3 10

4

5

SEAL WITH RTV SILICONE

05

12

11

ID0112232

63

PLANETARY GEARBOX - ROTATION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

166-141 126-182 126-183 501-845 501-846 501-847 501-848 501-850 501-851 501-852 501-853 157-203 501-849

QTY

DESCRIPTION

REMARKS

PLANETARY GEARBOX - ROTATION 1 THRUST BEARING 108 NEEDLE BEARING 1 THRUST WASHER 1 THRUST WASHER 1 CARRIER 3 PLANET GEAR 3 PLANET SHAFT 3 THRUST WASHER 12 THRUST WASHER 1 SUN GEAR 2 O-RING 1 RING GEAR

NOT SHOWN:

FOOTNOTES:

DRIVE ROLL PIN INTO PLANET SHAFT, THEN PRESS OUT SHAFT TO REMOVE.. REMOVE ROLL PIN FROM SHAFT ONCE THE SHAFT IS OUT.

NOTE:

05

ID0112232

64

THRUST DRIVE JT7020

12

23

27

20

29 26

1

19 9 2 10 21

16

8 28

7 15 22

22 25

4

3

2

11

24

14 6

28 17

5

1

23

18

16

13

ID0129302

65

THRUST DRIVE JT7020

REF PART NO. NUMBER

QTY

DESCRIPTION

165-559 166-178 N/A 499-893 125-1023 157-790 370-218 175-746 349-382 157-710 167-337 130-332 130-713 179-250 370-245 129-012 106-558 106-724 158-905 190-765 217-408 106-499 107-298 106-616 106-355 115-453 158-959 165-893 126-196 499-083 157-199 126-020 157-740 217-408 165-894 157-200 216-049 370-050 105-998 106-663 106-356 157-084 106-666 106-442 116-769 107-275 499-174 106-393

2 2 2 2 1 1 1 1 1 1 1 2 6 1 8 48 4 7 1 1 1 2 1 1 1 1 1 1 1 1 2 2 4 2 3 1 2 2 2

THRUST DRIVE GEAR BOX PARTS ASS'Y THRUST PLANETARY BEARING RETENTION NUT THRUST WASHER BEARING SET INTERNAL SEAL (3.75") THRUST DRIVE HOUSING (24-BOLT) DOUBLE SPROCKET (160-2B13) COVER INTERNAL SEAL (4.75") THRUST SHAFT ROLLER CHAIN (#160-2, 265P) CONNECTOR LINK(#160-2) CONNECTOR PIN (#160-2) CHAIN CONNECTOR CLEVIS PLATE LINK CLIP NUT (M10-1.5) FLG SCREW (M10-1.50 X 25mm) HYD MOTOR (THRUST) SEAL REPAIR KIT SOLENOID VALVE (12V) FLG BOLT (1/2-NC X 1-1/2", GD8) SCREW M14-2.00 X 160mm) SCREW M16-2.00 X 55mm, 10.9) FLG NUT (M16-2.0) EXTERNAL SNAP RING (4") HYD MOTOR (THRUST) END CAP GASKET CRADLE BEARING VALVE PLATE O-RING (171 D75) BEARING (STRAIGHT ROLLER) O-RING (016 D90) SOLENOID VALVE (12V) FRONT COVER GASKET O-RING (153 D75) SPEED PICK-UP CHAIN RETAINER SCREW (M16-2.00 X 40mm) SCREW (M20-2.50 X 110mm, 10.9) FLG NUT (M20-2.50, 10.9) O-RING (159 D70) SCREW (M16-2 X 65mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) BUMPER SCREW (M20-2.50 X 55mm, ALN) SHIM WASHER (M20)

1

PICK-UP ALIGNMENT TOOL

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

REMARKS

USE SERVICE TOOL 301-575 TANGED WASHER INSIDE COVER

THRUST

TORQUE TO 97 FT LBS (131 NM)

THRUST, W/ SPEED PICKUP

NOT SHOWN:

259-461 FOOTNOTES:

16

ID0129302

66

67

68

69

70

71

72

CHAIN CONNECTOR

1

2 8 9 5

3 5 4

2 6

7

05

ID0113480

73

CHAIN CONNECTOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

349-558 130-332 1 129-003 130-713 118-053 4 179-250 2 370-245 2 349-557 1 105-587 6 106-477 16 107-303 4

DESCRIPTION

CARRIAGE THRUST CHAIN 3 LINK REPAIR SECTION (2.000P) CONNECTOR LINK (#160-2) EXTERNAL SNAP RING (.875") CHAIN CONNECTOR PIN (.938") CHAIN CONNECTOR CHAIN CONNECTOR DOWEL PIN (1" X 2") SCREW (M12-1.75 X 45MM) SETSCREW (M12-1.75 X 20MM)

REMARKS

INCL REF NO.'S 3, 4 & 5

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0113480

74

SAVER SUB (JT)

ENDS WITH S/N CMWJT100KE0000147

3 4

5

2

13

1

ID0129372

75

SAVER SUB (JT)

ENDS WITH S/N CMWJT100KE0000147 REF NO. PART NUMBER

1.

2.

3.

4.

5.

QTY

500-818 3 400-1132 1 106-074 9 155-701 1 115-158 1

DESCRIPTION

DOWEL PIN (16mm X 40mm) SAVER SUB 10,000T SCREW (M16-2.00 X 60mm) O-RING (345 D70) PLUG (06N, SQ)

REMARKS

SUPERSEDES 370-179 , SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

368-164

THREAD PROTECT PLUG 3.27-4

FOOTNOTES:

1. USE 400-221 WITH POWER PIPE FORGED

NOTE:

13

ID0129372

76

ENGINE COVERS

28 24

32

17 34

View Rotated 180°

34 16

33 26

17 15 12

12

29

28 22 19

7

27

1

41

2

36 25 6

24

20 36 39

6

8 23

37

31 40 18

7

1 9

30 11

10

7 38

13 4

35

14 5 24

21

6 12

1

42 13

4

3

ID0110761

77

ENGINE COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

106-382 349-693 349-398 111-002 370-109 106-387 106-551 349-690 349-691 106-709 106-469 105-834 106-991 349-702 349-836 353-172 106-388 349-709 349-705 110-580 370-108 110-514 110-596 110-524 117-558 214-961 217-309 110-757 110-596 349-697 349-695 349-689 106-640 106-542 115-686 349-807 370-182 110-337 115-476 110-699 106-538 106-850 106-228 106-162 106-386 115-686 105-633

QTY

DESCRIPTION

19 FLG LK SCREW (M10-1.5 X 20MM) 1 REAR TANK BRACKET 1 DOOR 2 LIFT-OFF HINGE (OFF-SET) 1 DEFLECTOR FLAP 19 FLG LOCKNUT (M10-1.5) 34 CLIP NUT (M8-1.25) 1 FORMED COLUMN 1 FORMED COLUMN 8 FLG NUT (M12-1.75) 8 FLG SCREW (M12-1.75 X 30MM) 8 FLG LOCKNUT (3/8-NC) 67 FLG LK SCREW (M8-1.25 X 20MM) 1 RIGHT SIDE COVER 2 HANDLE 1 PROP ROD 4 WASHER (M6) 1 LEFT SIDE COVER 1 ACCESS DOOR 1 HINGE (6") 1 CLAMP BAR 2 LOCKING LATCH KEY (PAIR) 1 SPRING RETAINER CLIP 5 ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) 5 LEVER LATCH KEY (PAIR) 1 ACCESS DOOR 1 HOOD 1 FORMED CROSSMEMBER 16 SCREW (M6-1 X 20MM, BUT SOC) 4 SCREW (M5-0.80 X 16MM, PAN) AR BULK EDGE (5/32", SOLD PER 1") 2 DOOR STOP 1 ACCESS DOOR 2 HINGE (11") 4 GRIP RING (.250") 4 PULL HANDLE 16 LOCKNUT (M6-1.00, 10.9) 4 LOCKNUT (M5-0.80) 8 SCREW (M5-0.80 X 10MM) 4 FLG SCREW (M8-1.25 X 20MM) 4 FLG LOCK NUT (M8-1.25) AR BULK EDGE (5/32", SOLD PER 1") 2 NUTSERT (M8 X 1.25) 3.80-7.90 THK

REMARKS

INCLUDES: KEY

ADJUSTABLE, LOCKING; INCLUDES: KEY

USE 2 @ 6.00"

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 6.00"

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0110761

78

79

80

81

82

COVERS

23

HYD RESERVOIR AND PUMPS

5 19 30

7 23 4

1

22 18 20

25

18

2

8 6 3

20

21

24

17 20

18

28 31

27

11 16

13

29

14 13

13

15

12

9 10

28 12 27 08

26

ID0108788

83

COVERS

HYD RESERVOIR AND PUMPS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

370-406 349-737 349-794 349-756 349-793 349-810 349-795 349-806 349-796 110-980 349-755 117-558 214-961 217-309 110-757 106-378 106-385 106-379 106-991 106-551 106-206 106-387 116-421 106-382 106-558 106-383 106-162 106-386 115-704 349-398 111-002 106-228 215-412 115-686 110-208

QTY

DESCRIPTION

1 FRONT HOOD 1 FRONT HOOD 1 FRONT LEFT SIDE COVER 1 FRONT RIGHT SIDE COVER 1 END PLATE 2 COVER PLATE 1 FRONT TANK BRACKET 1 BRACKET 1 CHANNEL 1 HINGE 1 DOOR 4 ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) 4 LEVER LATCH 10 FLG LK SCREW (M6-1.0 X 12MM) 12 FLG LOCKNUT (M6-1.00) 2 FLG LK SCREW (M6-1.0 X 20MM) 31 FLG SCREW (M8-1.25 X 20MM) 31 CLIP NUT (M8-1.25) 2 SCREW (M10-1.50 X 90MM) 6 FLG LOCKNUT (M10-1.5) AR BULK EDGE (1/8", SOLD PER 1") 6 FLG LK SCREW (M10-1.50 X 20MM) 2 CLIP NUT (M10-1.5) 2 FLG SCREW (M10-1.50 X 30MM) 8 FLG SCREW (M8-1.25 X 20MM, GD 8) 8 FLG LOCKNUT (M8-1.25) AR BULK EDGE (1/4", SOLD PER 1") 1 DOOR 2 LIFT-OFF HINGE (OFF-SET) 8 SCREW (M5-0.80 X 10MM) 1 LICENSE PLATE LAMP AR BULK EDGE (5/32", SOLD PER 1") 2 LEVEL

REMARKS

BEGINS WITH S/N: 2R2969 ENDS WITH S/N: 2R2499

ADJUSTABLE, LOCKING; INCLUDES: KEYS (110-596)

USE 2 @ 15-1/4"

USE 1 @ 23-3/4" USE LOCTITE 242 OR EQUIVALENT USE 1 @ 15"

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0108788

84

85

86

87

88

89

90

91

92

PIVOT

1

10 5

4

6 7 6 4

3

2

2

3

4

10 5 11 12

4

1 6

6 7 4 4

5 8

3 2 8 5

4

9 05

3 4

ID0129311

93

PIVOT REF PART NO. NUMBER

QTY

1 125-781 2 183-837 3 184-031 4 106-345 5 184-064 6 125-754 7 151-047 8 183-919 9 183-838 10 179-177 11 110-211 12 349-350

4 COMPOSITION BUSHING (2.259") 3 TAPERED PIN (57.15MM X 180MM) 4 TAPERED INSERT (2.25") 9 SCREW (M20-2.50 X 50MM) 5 TAPERED INSERT (2") 8 COMPOSITION BUSHING (2") 4 CYL (3.5 X 2.00 X 12.0) 2 TAPERED PIN (50.8MM X 190MM) 1 TAPERED PIN (57.1MM X 250MM) 3 TAPERED PIN (50.8MM X 460MM) AR MACHINERY BUSHING (2.25") 1 PIVOT

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0129311

94

TRACK GROUP (RUBBER)

1

ENDS WITH S/N: 2V2567

2

26 27

22

4

28 25 25 21 20 19 16

11 18 17

3

12

6 8 7

5

5

15 10 19 9 23

14 24 13

11

ID0129313

95

TRACK GROUP (RUBBER) ENDS WITH S/N: 2V2567 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

349-004 2 349-006 2 106-075 6 349-171 1 315-984 1 106-382 12 349-330 2 349-324 4 349-325 4 106-335 56 129-004 14 107-127 16 105-998 34 175-736 2 166-162 2 160-1173 2 166-139 1 160-1172 1 159-910 1 349-336 2 106-654 8 106-685 4 349-300 1 315-883 1 349-301 1 315-882 1 106-397 60 106-333 4 349-314 2 370-382 2 107-116 4 106-340 36 106-356 22 115-023 2 115-022 2 115-258 1

DESCRIPTION

RUBBER TRACK (450MM, 88P,71MM) IDLER SCREW (M20-2.50 X 60MM, 10.9) SUPPORT BAR SUPPORT PLATE FLG LK SCREW (M10-1.5 X 20MM) COVER COVER RECOIL STOP BAR SCREW (M12-1.75 X 70MM) TRACK ROLLER SCREW (M20-2.50 X 80MM, 10.9) SCREW (M16-2.00 X 40MM) SPROCKET (5.303"A23) GEARBOX & DRIVE PLANETARY GEARBOX & DRIVE PLANETARY GROUND DRIVE PLANETARY GROUND DRIVE PLANETARY HYDRAULIC MOTOR COVER FLG LK SCREW (M10-1.50 X 16MM) LOCKNUT (M12-1.75, PRV TRQ, 10.9) RIGHT ROLLER FRAME RIGHT ROLLER FRAME LEFT ROLLER FRAME LEFT ROLLER FRAME WASHER (M12, HARDENED) SCREW (M12-1.75 X 40MM, 8.8) SLIDE PAD SPACER RING SCREW (M16-2.00 X 35MM) SCREW (M16-2.00 X 50MM) FLG NUT (M20-2.50 10.9) SEAL WASHER (M17) VALVE ZERK (M16-1.50) COUPLER (02NF, BUT)

REMARKS

USE LOCTITE 277 OR EQUIVALENT ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 277 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT GROUND DRIVE GROUND DRIVE

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

SEE FOOTNOTE 1 TORQUE TO 240 FT LBS; TORQUE TO 240 FT LBS;

USE LOCTITE 242 OR EQUIVALENT. USE LOCTITE 242 OR EQUIVALENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0129313

96

TRACK GROUP (STEEL)

1

ENDS WITH S/N: 2V2567

2

28 29 30

26 24

24 7

21 20 19 16

27

18

25

17 6 5 3

12 8

19 4

7 19 15

9

10

19 22

4

11 14 23 13

06

ID0129310

97

TRACK GROUP (STEEL) ENDS WITH S/N: 2V2567 REF PART NO. NUMBER

1.

2.

3.

4 5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

DESCRIPTION

349-003 2 STEEL TRACK (450MM, 88P, 71MM) 370-501 44 TRACK LINK (RH) 370-502 44 TRACK LINK (LH) 370-503 86 TRACK BUSHING 370-504 2 TRACK MASTER BUSHING 370-505 86 TRACK PIN 370-506 2 TRACK MASTER PIN 370-507 176 TRACK SPACER 349-006 2 IDLER 349-341 4 FRONT GUARD 105-273 32 SCREW (M12-1.75 X 30MM) 106-382 12 FLG LK SCREW (M10-1.5 X 20MM) 349-330 2 COVER 349-324 4 COVER 349-333 4 RECOIL STOP BAR 106-335 56 SCREW (M12-1.75 X 70MM) 349-002 14 TRACK ROLLER 349-337 4 MIDDLE GUARD 105-998 34 SCREW (M16-2.00 X 40MM) 142-083 2 SPROCKET (5.515" A21) 166-162 2 GEARBOX & DRIVE PLANETARY 160-1173 2 GEARBOX & DRIVE PLANETARY 166-139 1 GROUND DRIVE PLANETARY 160-1172 1 GROUND DRIVE PLANETARY 159-910 1 HYDRAULIC MOTOR 349-336 2 COVER 106-654 8 FLG LK SCREW (M10-1.50 X 16MM) 106-685 4 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 349-300 1 RIGHT ROLLER FRAME 315-883 1 RIGHT ROLLER FRAME 349-301 1 LEFT ROLLER FRAME 315-882 1 LEFT ROLLER FRAME 106-397 92 WASHER (M12, HARDENED) 106-333 4 SCREW (M12-1.75 X 40MM, 8.8) 349-314 2 SLIDE PAD 106-478 4 SCREW (M16-2.00 X 40MM, 10.9) 106-340 36 SCREW (M16-2.00 X 50MM) 106-356 22 FLG NUT (M20-2.50, 10.9) 106-075 6 SCREW (M20-2.50 X 60MM, 10.9) 349-171 1 SUPPORT BAR 315-984 1 SUPPORT PLATE 107-127 16 SCREW (M20-2.50 X 80MM, 10.9) 115-023 1 SEAL WASHER (M17) 115-022 1 VALVE ZERK (M16-1.50) 115-258 1 COUPLER (02NF, BUT)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 USE LOCTITE 242 OR EQUIVALENT TORQUE TO 240 FT LBS; USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856 USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN: FOOTNOTES:

NOTE:

06

ID0129310

98

GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023

4

5

11

3

19

12 20 18

14

9

13 21 17 7 24 23 22

4X SCALE

10 11 4X SCALE

25 15 2

04

16

6

8

ID0087846

99

GROUND DRIVE PLANETARY GEARBOX ENDS WITH S/N:CMWJT100HA0000023 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

500-1571 1 160-508 1 125-192 1 125-187 1 149-403 1 157-203 1 105-771 1 149-405 1 230-006 3 230-007 1 230-008 1 230-009 3 166-215 1 166-216 1 230-010 1 230-011 1 166-213 3 105-772 12 125-188 5 125-189 3 125-190 57 166-214 1 149-406 1 149-407 1 115-153 3

DESCRIPTION

REMARKS

BEARING BRAKE, INPUT (PLANETARY CT-26) TAPERED RACE TAPERED BEARING FACE SEAL O-RING THRUST WASHER O-RING (-178) PLANET GEAR SUN GEAR SUN GEAR (63,69,95, 110:1) PLANET GEAR (2ND STG. 110:1) CARRIER ( 1ST STG 63:1 ) CARRIER (CT18 63,69,95,110:1) SUN GEAR RING GEAR PLANET SHAFT THRUST WASHER CYL ROLLER BEARING CYL ROLLER BEARING NEEDLE BEARING INPUT SHAFT O-RING (-112) O-RING(-131) PLUG (04N, SQ)

SUPERSEEDES 125-191 TAPERED RACE AND 125-186 TAPERED BEARING.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0087846

100

101

102

103

104

105

106

107

108

109

110

SEAT MOUNT WITHOUT HEAT/AIR

1

2

4

3

7 10 8

20 19 7 14

12

13

16

5 13

15 18

9 11

10 17 6

G

805-874

111

SEAT MOUNT WITHOUT HEAT/AIR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

117-100 1 117-631 1 105-003 4 171-011 1 118-271 1 184-252 2 105-247 2 370-128 1 106-381 8 106-551 12 370-130 1 116-723 AR 256-665 AR 117-558 1 214-961 217-309 110-757 1 110-596 370-126 1 106-162 6 115-430 2 106-685 2 110-430 1 106-234 8 106-385 8 106-477 2 106-397 2

DESCRIPTION

REMARKS

SEAT SEAT ASSY FLG LOCKNUT (5/16-NC) SEAT BELT SET SEAT BELT BUSHING (.562" X 1" X .590") SCREW (M12-1.75 X 35MM) LOWER COMPARTMENT FLG LK SCREW (M8-1.25 X 25MM) CLIP NUT (M8-1.25) COMPARTMENT DOOR BULK EDGE (3/32", SOLD PER 1') ADHESIVE ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/ LATCH (BASE CODE) LEVER LATCH (ADJUST, LOCKING) KEY (PAIR) SEAT MOUNT FLG SCREW (M8-1.25 X 20mm) SEAT BELT TETHER LOCKNUT (M12-1.75, PRV TRQ, 10.9) HINGE (14-5/8") SCREW (M6-1.0 X 12mm) FLG LOCKNUT (M6-1.00) SCREW (M12-1.75 X 45MM, 10.9) WASHER (M12, HARDENED)

ENDS WITH S/N 2Z0237 BEGINS WITH S/N 2Z0658 ENDS WITH S/N 2Z0237 BEGINS WITH S/N 2Z0658

USE 2 @ 23";

1 @ 40"

INCL KEY

FOOTNOTES

NOTE:

G

805-874

112

SEAT MOUNT WITH HEAT/AIR

1

2

6

13 16

10 9

4

7

3

8

19

11

18 14 12

7 5 15

10 17

07

ID0051395

113

SEAT MOUNT WITH HEAT/AIR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

117-100 1 117-631 1 105-003 4 171-011 1 118-271 1 184-252 2 105-247 2 349-746 1 106-334 8 106-551 10 105-633 4 116-723 AR 256-665 AR 110-653 2 349-464 1 106-162 4 115-430 2 106-685 2 116-724 AR 116-723 AR 106-477 2 106-397 2

DESCRIPTION

SEAT SEAT ASSY FLG LOCKNUT (5/16-NC) SEAT BELT SET SEAT BELT BUSHING (.562" X 1" X .590") SCREW (M12-1.75 X 35MM) VENT PLATE SCREW (M8-1.25 X 25MM,BUT SOC) CLIP NUT (M8-1.25) NUTSERT (M8X1.25) 3.8-7.9" THK BULK EDGE (3/32", SOLD PER 1') ADHESIVE PLUG (3/4") SEAT MOUNT FLG SCREW (M8-1.25 X 20mm) SEAT BELT TETHER LOCKNUT (M12-1.75, PRV TRQ, 10.9) BULK SEAL (3/32", SOLD PER 1') BULK EDGE (3/32", SOLD PER 1') SCREW (M12-1.75 X 45MM, 10.9) WASHER (M12, HARDENED)

REMARKS

ENDS WITH S/N 2Z0237 BEGINS WITH S/N 2Z0658 ENDS WITH S/N 2Z0237 BEGINS WITH S/N 2Z0658

USE 2 @ 23"

USE 1 @ 44" USE 1 @ 40"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0051395

114

CAB COVERS

9

2 1 13

3 14 4

6 5

7

15 4

18

17 8

26 4

11

12 16 14

25

23 22

13

10 13

19

20 21

08

ID0110725

115

CAB COVERS REF PART NO. NUMBER

QTY

1 106-551 2 107-334 3 349-479 4 116-724 5 106-574 6 106-640 7 349-478 8 110-947 9 115-671 10 349-477 11 117-558 214-961 217-309 110-757 110-596 12 349-745 13 106-162 14 105-633 15 349-475 16 349-493 17 110-560 18 250-622 19 111-002 20 106-850 21 106-542 22 110-332 23 106-386 24 105-632 25 106-228 26 115-686

4 CLIP NUT (M8-1.25) 4 SCREW (M8-1.25 X 25MM, BUT SOC) 1 LOWER COVER 3 BULK SEAL (3/32", SOLD PER 1") 3 CLIP NUT (M6-1) 3 SCREW (M6-1 X 20MM, BUT SOC) 1 CABLE COVER 1 DOME PLUG (3") 1 BULK EDGE (1/16", SOLD PER 1") 1 ACCESS DOOR 1 ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) 1 LEVER LATCH KEY 1 ACCESS COVER 9 FLG SCREW (M8-1.25 X 20MM) 4 NUTSERT (M8 X 1.25) 3.80-7.90 THK 1 ACCESS COVER 1 RELAY PANEL 3 POP RIVET (3/16" X 1/2") 1 MANUAL COMPARTMENT 2 LIFT-OFF HINGE (OFF-SET) 29 LOCKNUT (M5-0.80) 29 SCREW (M5-0.80 X 16MM, PLPS) 1 BOLT-ON CLAMP (1-5/8") 1 FLG LOCKNUT (M8-1.25) 4 NUTSERT (M8 X 1.25) 0.70-3.80 THK 8 SCREW (M5-0.80 X 10MM) 1 BULK EDGE (5/32", SOLD PER 1")

DESCRIPTION

REMARKS

USE 1 @ 63", USE 1 @ 46.5"

USE 1 @ 36"

ADJUSTABLE, LOCKING; INCLUDES KEY

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 17.5"

NOT SHOWN:

116-737 115-318

1 FLOOR MAT AR BULK NON-SKID (6", SOLD PER 1')

FOOTNOTES:

NOTE:

08

ID0110725

116

REAR VIEW MIRROR LEFT SIDE

5

4 3

1

2

05

ID0091206

117

REAR VIEW MIRROR LEFT SIDE REF PART NO. NUMBER

QTY

1 2 3 4 5

2 SCREW (M10-1.50 X 25MM) 1 ADJUSTMENT ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR ARM 1 CONVEX MIRROR

105-245 370-399 106-161 116-851 214-426

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0091206

118

REAR VIEW MIRROR RIGHT SIDE

1

2

3

4 5 05

ID0109825

119

REAR VIEW MIRROR RIGHT SIDE REF PART NO. NUMBER

QTY

1 2 3 4 5

1 CONVEX MIRROR 1 MIRROR ARM 2 FLG SCREW (M6-1.00 X 20MM) 1 MIRROR BRKT 2 FLG LK SCREW (M6-1.00 X 12MM)

214-426 116-874 106-541 370-445 106-378

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0109825

120

121

122

TOP LINING/PANEL

1

5

2

8

6 6

19

9

18

10 19

11

20

18

3

18

12

21

7

4

24 19

17 15 17

19

18

22 22

29 26

25 26

22 23 24

23 24

27 13 28 14 16

08

ID0110724

123

TOP LINING/PANEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

349-412 1 106-574 18 107-312 23 217-113 2 349-461 1 217-919 2 217-918 1 217-228 1 217-921 1 215-129 1 215-415 215-133 1 215-415 217-554 1 215-415 217-556 1 215-415 217-143 1 217-142 1 110-962 1 217-133 2 217-132 2 217-156 4 217-158 4 217-149 1 217-148 1 217-136 3 217-137 3 217-925 4 217-154 1 217-157 3 217-141 1 217-140 1 105-643 5

DESCRIPTION

TOP LINING CLIP NUT (M6-1.00) BOLT (M6-1.00 X 25mm, BUT SOC) DIRECTIONAL LIGHT TOP INSTRUMENT PANEL ROCKER SW (DPDT) ON-ON-(ON) ROCKER SW {SPDT) ON-ON ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) VOLT METER NITE LIGHT KIT (12V DC) FUEL GAUGE NITE LIGHT KIT (12V DC) ENGINE OIL PRESSURE GAUGE NITE LIGHT KIT (12V DC) ENGINE WATER TEMPERATURE GAUGE NITE LIGHT KIT (12V DC) ICON (WHT) HYD OIL TEMP ICON (WHT) HYD OIL FILTER FILLER PLUG INDICATOR LENS FRAME INDICATOR LIGHT DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE) ICON (WHT) OPERATOR SEAT- IN ICON (WHT) OPERATOR SEAT- OUT ICON (WHT) ON-START ICON (WHT) OFF-STOP ROCKER SWITCH (ACTUATOR) DIFFUSION LENS (AMBER) DIFFUSION LENS (RED) ICON (WHT) ENGINE COOLANT TEMP ICON (WHT) ENG OIL PSI WELLNUT (M6-1.00 X 16MM LG)

REMARKS

WINDSHIELD WIPER/WASHER WORK LIGHTS CAB SWING OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0110724

124

LEFT CONSOLE SWITCH LEGEND HEAT/AIR FAN SPEED HEAT/AIR ON/OFF FRONT DRILL FRAME TILT REAR DRILL FRAME TILT MOBILE/DRILL/PARK BRAKE AUTO LOAD FRONT WRENCH CLAMP {STATIONARY} REAR WRENCH CLAMP {ROTATING} REAR WRENCH ROTATE PIPE SHUTTLE PIPE GRIP PIPE LIFT ROW SELECT DRILL FLUID PUMP ENGINE THROTTLE PIPE LUBE 12

A B C D E F G H J K L M N P R S

REMOTE DISPLAY

A B

2

7 24

F

16

27 C D

13 25

E

11 2

S N M

10

J L

18

8

14

H

4

G

2

22

R

26 15 23

K

P

3

21 23 9

26

19

8

17

8 6 4

1

26

8 2 22 8 29

5

22

28 30

20 31

07

23

ID0110723

125

LEFT CONSOLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

349-406 1 107-312 28 349-414 1 116-723 AR 256-665 AR 116-724 AR 116-421 AR 105-630 8 106-574 13 349-463 1 306-607 1 116-849 2 110-560 4 217-960 1 217-959 1 349-490 1 349-460 1 215-2594 1 349-446 1 349-404 1 370-412 1 106-163 4 106-162 5 106-386 9 217-232 1 197-232 1 306-608 1 105-643 5 274-940 2 370-414 1 106-379 4 105-189 4 105-215 4

DESCRIPTION

ARM REST PAD BOLT (M6-1.00 X 25mm, BUT SOC) LEFT CONSOLE BULK EDGE (3/32", SOLD PER 1") ADHESIVE BULK SEAL (3/32", SOLD PER 1") BULK EDGE (1/8", SOLD PER 1") NUTSERT(M6X1.0).70-4.20THK CLIP NUT (M6-1.00) LEFT REAR PANEL HORN BUTTON POTENTIOMETER KNOB POP RIVET (3/16" X 1/2") POTENTIOMETER POTENTIOMETER LEFT CENTER PANEL LEFT INSTRUMENT PANEL HOUR METER LEFT CONSOLE MOUNT LEFT CONSOLE CENTER MOUNT LEFT CONSOLE REAR MOUNT FLG SCREW (M8-1.25 X 30mm) FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) EL STR SYS CONTROL MODULE ESID MODULE REBUILT BUTTON COVER WELLNUT (M6-1.00) INDICATOR DECAL CONNECTOR PANEL FLG LK SCREW (M6-1.00 X 20mm) SCREW (#6-32 X 1/2") NUT (#6-32)

REMARKS

USE 1 @ 78.7"

SEE FOOTNOTE 1

USE 1 @ 41.7" USE 1 @ 7.9"

ROTATION SPEED DRILLING FLUID

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 401

NOTE:

07

ID0110723

126

127

128

129

130

RIGHT CONSOLE JT7020

12 15

12

23 13

11 4

14 10

33

2

2 25 9

7

23

26

16 32

24

8 1

32 22 32 6

2

32 21

31 30 28

29 27 19

20 34 4 35 18 3 17

15

5

ID0110726

131

RIGHT CONSOLE JT7020

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

349-406 1 107-312 20 349-413 1 116-723 AR 116-724 AR 116-421 AR 106-574 13 217-895 217-219 1 349-459 1 217-562 1 217-561 1 217-552 2 499-202 217-079 2 110-982 1 217-221 1 217-196 1 217-543 1 306-603 1 349-462 1 214-852 1 214-961 214-962 217-924 1 110-962 1 349-416 1 110-947 2 105-649 6 214-943 1 154-020 2 514-355 2 217-156 1 217-158 1 217-136 1 217-137 1 217-925 1 105-643 5 106-850 2 214-301 1 105-214 2

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

DESCRIPTION

ARM REST PAD BOLT (M6-1.0 X 25mm, BUT SOC) RIGHT CONSOLE BULK EDGE (3/32", SOLD PER 1') BULK SEAL (3/32", SOLD PER 1') BULK EDGE (1/8", SOLD PER 1') CLIP NUT (M6-1.0) JOYSTICK JOYSTICK (10 DEG) RIGHT INSTRUMENT PANEL TACHOMETER (3000 RPM) TACHOMETER (250 RPM) PRESSURE GAUGE (6000PSI) CLAMP, GAUGE 2-BOLT PRESSURE GAUGE (10,000PSI) DOME PLUG (2.5") FLOW METER DISPLAY FLOW METER DISPLAY PRESSURE GAUGE (3000PSI) AUDIO ALARM RIGHT REAR PANEL IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT ROCKER SW (DPDT) OFF-{ON} FILLER PLUG CUP HOLDER DOME PLUG (3") BOLT (#10-32 X 3/4", BUT SOC) BUTTON SWITCH (SPST) CONNECTOR (04J-04N) CONNECTOR (04NF-04NF90) DIFFUSION LENS (GREEN) DIFFUSION LENS (WHITE) ICON (WHT) ON-START ICON (WHT) OFF-STOP ROCKER SWITCH (ACTUATOR) WELLNUT (M6-1.00) LOCKNUT (M5-0.80) ACCESSORY SOCKET FLG SCREW (#10-24 X 1/2")

REMARKS

USE 1 @ 79" USE 1 @ 42" USE 1 @ 8"

DUAL AXIS OUTPUT ENGINE SPINDLE SEE FOOTNOTE 1

COLD START

W/O HEAT & AIR

NOT SHOWN:

FOOTNOTES:

1.

BEGINS WITH S/N ______

NOTE:

15

ID0110726

132

133

134

CAB HEAT/AIR 15 10

9

12

15

13 2

16 11

9

17

16

1 2

17

9 7 14 4

5

3 6 8

08

ID0110768

135

CAB HEAT/AIR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

500-1385 1 116-421 AR 349-471 1 106-162 4 105-633 4 116-689 2 106-397 8 105-833 4 110-134 4 502-064 2 349-894 1 106-640 3 105-631 3 502-066 1 502-065 2 502-067 2 116-421 AR 500-1383 1

DESCRIPTION

HEAT/AIR SYSTEM BULK EDGE (1/8", SOLD PER 1') HEAT/AIR MOUNT FLG SCREW (M8-1.25 X 20mm) NUTSERT (M8X1.25) 3.8-7.9" THK GROMMET WASHER (M12, HARDENED) FLG LOCKNUT (1/2-NC) WORM CLAMP (2.062" TO 2.75") RECTANGULAR LOUVER LOUVER PLATE SCREW (M6-1.0 X 20mm, BUT SOC) NUTSERT (M6X1.0) 4.20-6.60THK FOAM FILTER (1/2" X 4" X 17") ROUND LOUVER HOSE ADAPTER BULK EDGE (1/8", SOLD PER 1') HOSE KIT

REMARKS

USE 2 @ 5"

USE 2 @ 5.50"

NOT SHOWN:

499-210 1 499-205 1 499-211 1 500-1382 1 500-1286 1 500-2370 1

EXPANSION VALVE DRIER COMPRESSOR CONDENSER HOSE, AC VALVE, HEAT

FOOTNOTES:

NOTE:

08

ID0110768

136

137

138

HEAT/AIR COMPONENT MOUNT 22 A B

25

24 29

24

23

16

15 20

17 18 21

15

24 19

25

28

34

27

32

C

24

26

D

29 28

E

31

33 21

12

35

30

2

2 11

1

13

3 4

9

5

7 10

6 7

14 8

7

32

A - HEATER OUT B - HEATER IN C - EVAPORATOR OUT D - CHARGE PORT E - EVAPORATOR IN

09

ID0113461

139

HEAT/AIR COMPONENT MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

194-086 194-372 106-386 9 349-815 1 349-816 2 106-330 3 106-200 1 106-163 5 349-739 1 106-329 1 215-220 1 106-389 1 349-743 1 349-744 1 171-007 1 158-579 2 514-285 1 115-122 1 115-115 1 514-140 1 115-162 1 514-335 2 116-750 AR 117-610 1 110-026 6 110-226 3 105-818 8 116-750 AR 322-289 4 111-007 4 105-834 5 106-162 3 215-221 1 215-222 1 116-750 AR 105-095 1

DESCRIPTION

REMARKS

ENGINE, DEUTZ ENGINE - DEUTZ DIESEL T2 FLG LOCKNUT (M8-1.25) HEAT SHIELD SPACER SCREW (M8-1.25 X 70MM) FLG LK SCREW (M8-1.25 X 45MM) FLG SCREW (M8-1.25 X 30MM) COMPRESSOR BRACKET SCREW (M8-1.25 X 50MM) A/C COMPRESSOR WASHER (M8) ADJUSTING BAR SPACER COMPRESSOR BELT SHUT-OFF (08NF-08NF) S/O COUPLER (08N-10H90) NIPPLE (08N-1-1/2") STREET ELBOW (08N-08NF90) S/O COUPLER (08N-10H) NIPPLE (08N-4") REDUCER (M26-1.50-08NF) BULK HOSE (5/8", SOLD PER FT) ABRASION SLEEVE (1.75" X 138") WORM CLAMP (1/2" TO 1-1/4") BOLT-ON CLAMP (1") BOLT (1/4-NC X 1-1/2") BULK HOSE (5/8", SOLD PER FT) BACKUP (BOLT-ON) BOLT-ON CLAMP (7/8", SET) FLG LOCKNUT (3/8-NC) FLG SCREW (M8-1.25 X 20MM, GD8) AIR CONDENSER A/C DRYER BULK HOSE (5/8", SOLD PER FT) WASHER (1/4")

OBSOLETE OBSOLETE

USE 1 @ 250"

USE 1 @ 205"

USE 1 @ 38"

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0113461

140

NOTES:

ID0134963

141

HYDRAULICS

ID0135071

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

PUMP MOUNTING

ENDS WITH S/N 2R0313

1

2 5

3

4 11 6 12 7

8

9

15 10 13

.080

14

SPLINED HUB NYLON FLANGE 08

PUMP SHAFT

ID0113458

165

PUMP MOUNTING

ENDS WITH S/N 2R0313 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

194-776 1 158-435 1 500-966 157-099 1 105-052 2 158-431 1 190-764 105-858 4 106-743 4 157-183 1 105-319 4 106-949 4 158-430 1 190-763 106-383 12 349-001 1 105-876 8 194-777 1

DESCRIPTION

ENGINE (DEUTZ, 221HP) HYDRAULIC PUMP SEAL REPAIR KIT O-RING (042 D70) BOLT (3/8-NC X 1-1/4") HYDRAULIC PUMP SEAL REPAIR KIT BOLT (1/2-NC X 1-1/4 ") WASHER (1/2", HARDENED) O-RING (048 D70) BOLT (3/4-NC X 1-1/2") WASHER (3/4", HARDENED) HYDRAULIC PUMP SEAL REPAIR KIT FLG LK SCREW (M10-1.50 X 30mm) FLYWHEEL HOUSING COVER SCREW (M10-1.50 X 35mm) FLYWHEEL COUPLING

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 32 FT LBS OBSOLETE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.REPLACE WITH FLYWHEEL COUPLING 195-1685. FLAT SIDE OF NYLON FLANGE GOES TOWARD FLYWHEEL. HUB FACE SHOULD MEASURE .080 INCHES FROM END OF PUMP SHAFT, SEE SKETCH. USE LOCTITE 242 OR EQUIVALENT & TORQUE TO 200 FT LBS.

NOTE:

08

ID0113458

166

PUMP MOUNTING

BEGINS WITH S/N 2R0314

16 3

1

4

2

17 6

5

8

7 11 6 12 8

7

9

15 10 13

.080 14

SPLINED HUB NYLON FLANGE 06

PUMP SHAFT

ID0089526

167

PUMP MOUNTING

BEGINS WITH S/N 2R0314 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

194-776 1 158-490 1 499-955 106-333 2 158-492 1 158-431 1 190-764 105-858 8 106-743 8 157-183 2 105-319 4 106-949 4 158-430 1 190-763 106-383 12 349-001 1 105-876 8 194-777 1 106-397 2 158-489 1

DESCRIPTION

REMARKS

ENGINE (DEUTZ, 221HP) HYDRAULIC PUMP O-RING (ID 3.95, OD 4.25) BOLT (M12-1.75 X 40mm, 8.8) HYDRAULIC PUMP HYDRAULIC PUMP SEAL REPAIR KIT BOLT (1/2-NC X 1-1/4") WASHER (1/2", HARDENED) O-RING (048 D70) BOLT (3/4-NC X 1-1/2") WASHER (3/4", HARDENED) HYDRAULIC PUMP SEAL REPAIR KIT FLG LK SCREW (M10-1.50 X 30mm) FLYWHEEL HOUSING COVER SCREW (M10-1.50 X 35mm) FLYWHEEL COUPLING WASHER (M12, HARDENED) HYDRAULIC PUMP

INCL REF NO. 3 AUX PUMP MOUNTING USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 32 FT LBS OBSOLETE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.REPLACE WITH FLYWHEEL COUPLING 195-1685. FLAT SIDE OF NYLON FLANGE GOES TOWARD FLYWHEEL. HUB FACE SHOULD MEASURE .080 INCHES FROM END OF PUMP SHAFT, SEE SKETCH. USE LOCTITE 242 OR EQUIVALENT & TORQUE TO 200 FT LBS.

NOTE:

06

ID0089526

168

169

170

171

172

FLUID PUMP (FLUID END) 70 GPM

3 4 2 11

10 6

7

5

8 9 2

1

11

ID0064771

173

FLUID PUMP (FLUID END) 70 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

158-434 197-062 158-017 190-783 499-035 1 499-036 6 499-037 3 157-190 3 191-1008 1 499-039 3 155-778 3 499-040 3 499-041 3 499-042 6 157-191 3

DESCRIPTION

FLUID PUMP REBUILT 158-434 MUD PUMP MUD PUMP L1122 A/R VALVE SERVICE KIT FLUID CYLINDER VALVE VALVE COVER O-RING (139 D90) PACKING REPAIR KIT PLUNGER NUT O-RING (014 D70, VITON) CYLINDER (2-3/4") CUP HOLDER CYLINDER GASKET O-RING (233 D90)

REMARKS

INCL REF NO'S 1 - 11 INCL REF NO'S 1 - 11 INCL REF NO'S 2, 4 & 11

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS

NOTE:

11

ID0064771

174

175

176

FLUID PUMP (POWER END) L1622 (120 GPM)

3

11

5

7

12

14

13

15

16

9

3 2

17

A

A

1

18

19 10

8

21

2

20

4

6

3 1 11

ID0091396

177

FLUID PUMP (POWER END) L1622 (120 GPM) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

126-194 3 165-896 1 165-888 3 157-739 9 157-742 1 500-2210 1 500-2795 2 500-2792 8 500-2788 3 500-2787 3 500-2789 1 500-2782 1 500-2780 1 500-2779 2 500-2783 2 500-2796 6 500-2794 3 500-2785 1 500-2791 2 500-2784 1 500-2781 1

DESCRIPTION

ROD BEARING BACK COVER GASKET SEAL HOLDER GASKET INTERNAL SEAL INTERNAL SEAL LIQUID LEVEL GAUGE GASKET, PINION SHIM, PINION HOUSING/CAP PACKING NUT CROSSHEAD ASS'Y PINION SHAFT BEARING CONE (1.906 X 1.187 LG) BEARING CUP (3.750 OD X 1.187 LG) BEARING CONE (2.955 ID) BEARING CUP (5.708 OD) SHIM, BEARING HOUSING CONNECTING ROD ASS'Y CRANKSHAFT AND GEAR ASS'Y GASKET, BEARING HOUSING BEARING CONE (1.656 ID X 1.3125 LG) BEARING CUP (3.562 OD X 1.312 LG)

REMARKS

USE 3 PAIR PER PUMP, PACKAGED 2 HALVES PER BOX PLUNGER ROD ADAPTER 1/4-NPT, 5.0 LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0091396

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

CHARGE MANIFOLD

2

3 1

07

ID0075349

209

CHARGE MANIFOLD REF PART NO. NUMBER

1 2 3

159-194 159-149 158-636 110-264

QTY

DESCRIPTION

CHARGE MANIFOLD 1 MANIFOLD BLOCK 3 SOLENOID VALVE CARTRIDGE 4 EXPANDER PLUG (.275")

REMARKS

INCLUDES REF NO'S: 1-3 TORQUE TO 30 FT-LBS

NOT SHOWN:

500-756 217-770

SEAL REPAIR KIT SOLENOID COIL

FOOTNOTES:

NOTE:

07

ID0075349

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

RIGHT GROUND DRIVE HUDRAULICS

10

9 8

9

7 4 12 3

2

7

13 15

12 14 2

6 1

5

11

11

ID0108709

233

RIGHT GROUND DRIVE HUDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

159-077 157-029 105-156 105-072 110-573 322-289 105-818 156-152 156-153 515-575 157-998 159-436 157-078 105-070 105-066 117-179 117-292 516-033 166-162 155-714 105-198 110-373 105-095

QTY

2 2 8 8 2 2 3 1 1 2 2 2 1 4 4 2 2 2 1 1 1

DESCRIPTION

SPLIT FLANGE (16SFL) O-RING (219 D90) BOLT (3/8-NC X 1-1/2") LOCK WASHER (3/8") BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") HYD LINE (-16) HYD LINE (-16) HOSE (16OFX-20FL90-62"-6000) HOSE (16OFX-20FL90-68"-6000) SPLIT FLANGE (20SF, SET) O-RING (222 D90) LOCK WASHER (1/2") BOLT (1/2-NC X 1-3/4") ABRASION SLEEVE (2.07" X 62") ABRASION SLEEVE (2.07" X 70") SELECTOR VALVE DIVERTER GEARBOX AND GRND DRIVE PLANETARY O-RING (021 D90) BOLT (1/4-NC X 1-3/4") BOLT-ON CLAMP (13/16") WASHER (1/4")

REMARKS

ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

TORQUE TO 45 FT. LB. ENDS WITH S/N: 2V2567 BEGINS WITH S/N: 2W0856

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0108709

234

235

236

237

238

239

240

241

242

HYDRAULIC CYLINDER 2" X 1" X 3"

1

3 7 4 8 9

10 11 2 5 12 13 6

02

ID0109752

243

HYDRAULIC CYLINDER 2" X 1" X 3" REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

151-163 190-165 150-282 150-778 106-096 150-775 150-772 150-676 125-774 157-018 157-534 157-022 155-732 157-540 157-537

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2" X 1" X 3") SEAL REPAIR KIT (2" X 1") CYLINDER BARREL (2.0 X 3.0) LOCK RING (2.0) FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2.0 X 1.00) CYLINDER HEAD (2.0 X 1.00) CYLINDER ROD WEAR RING O-RING (131 D90) BACKUP RING (131 D90) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000")

REMARKS

INCLUDES REF NO'S: 1-6 & SEAL REPAIR KIT (190-165) INCLUDES REF NO'S: 7-13 SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-239 259-241 259-188

U-SEAL INSTALLER (1"-1.499") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC271 OR RC272). TORQUE TO 90-100 FT-LBS (120-135 NM).

NOTE:

02

ID0109752

244

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25"

1

6

5

7 8 4 9 3 10

2

04

ID0023870

245

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25" REF PART NO. NUMBER

151-182 152-069 150-448 150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 2 3 4 5 6 7 8 9 10

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.25 X 14.25) CYLINDER BARREL (2.0 X CYLINDER ROD (1.25 X 16.0) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

REMARKS

INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

259-100 259-236 259-239 259-241 259-188

04

U-SEAL INSTALLER (1"-4.99") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

ID0023870

246

HYDRAULIC CYLINDER 3.5" X 1.75" X 16"

1

6 7 8 3 9 10 11 12 2 4 13 14

5

04

ID0109772

247

HYDRAULIC CYLINDER 3.5" X 1.75" X 16" REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

151-085 190-174 152-021 149-302 149-301 150-761 153-004 106-122 105-363 125-784 157-554 157-031 157-030 157-032 157-550 157-549

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (3.5" X 1.75" X 16") SEAL REPAIR KIT (3.5" X 1.75") CYLINDER BARREL LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) CYLINDER HEAD (3.5 x 1.75) CYLINDER ROD (1.75 X 16.0) BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") WEAR RING BACKUP RING (234 D90) O-RING (234 D90) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750")

REMARKS

INCLUDES REF NO'S: 1-5 & SEAL REPAIR KIT (190-174) INCLUDES REF NO'S: 6-14

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.500" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.50") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO-PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 410-460 FT-LBS (550-625 N.M).

NOTE:

04

ID0109772

248

HYDRAULIC CYLINDER

6" X 4" X 3" BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050

2 11 13

3

10 5 9

8

12 1

14 4 7 6

DETAIL A 02

ID0345636

249

HYDRAULIC CYLINDER

6" X 4" X 3" BEGINS WITH S/N: CMWJT100AE0000168; CMWAT100TE0000050 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

150-4070 190-2284 152-615 1 150-681 1 151-175 1 150-3963 1 150-707 1 105-1074 1 106-780 1 157-082 1 157-083 1 157-729 1 157-648 1 150-4014 1 125-851 1 125-850 1

DESCRIPTION

REMARKS

CYL (6.00" X 4.00" X 3.00") SEAL REPAIR KIT BARREL CYLINDER ROD CYL GLAND PISTON (6") LOCK RING SCREW (M30-1.50 X 90MM,10.9) WASHER (M30) O-RING (358 D90) BACKUP RING (358 D90) U-SEAL PISTON SEAL (4") PISTON SEAL 6.00" WEAR RING WEAR RING

INCL REF NO.'S 1 - 14 SEE FOOTNOTE # 2. INCL REF NO.'S 5 - 14

SEE FOOTNOTE # 1

SEE FOOTNOTES # 3.

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS. 2. USE KIT 190-2284 WITH NEW STYLE SEAL FOR 150-4070. USE 190-2298 TO CONVERT OLDER 151-176 CYLINDERS. 3. NEW STYLE SEAL (2-PIECE). SEE "DETAIL A", SHEET 1.

NOTE:

02

ID0345636

250

HYDRAULIC CYLINDER

6" X 4" X 3" ENDS WITH S/N: CMWJT100VE0000167; CMWAT100KE0000049

2 11 13

3

10 4 9

8

12 1

14 5 7 6

DETAIL A 07

ID0031621

251

HYDRAULIC CYLINDER

6" X 4" X 3" ENDS WITH S/N: CMWJT100VE0000167; CMWAT100KE0000049 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

151-176 190-774 152-615 1 150-681 1 151-175 1 150-707 1 149-319 1 105-1074 1 106-780 1 157-082 1 157-083 1 157-729 1 157-648 1 157-186 1 125-851 1 125-850 1

DESCRIPTION

REMARKS

CYL (6.00" X 4.00" X 3.00") SEAL REPAIR KIT BARREL CYLINDER ROD CYL GLAND LOCK RING PISTON (6") SCREW (M30-1.50 X 90MM,10.9) WASHER (M30) O-RING (358 D90) BACKUP RING (358 D90) U-SEAL PISTON SEAL (4") PISTON SEAL 6.00" WEAR RING WEAR RING

SEE FOOTNOTE # 2. INCL REF NO.'S 1 - 14 SEE FOOTNOTE # 3. INCL REF NO.'S 6, 8 - 14

SEE FOOTNOTE # 1

SEE FOOTNOTES # 2, 3, AND 4.

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 1300 FT/LBS. 2. 151-176 OBSOLETED AND SUPERSEDED BY 150-4070. SEE PAGE ID0345636.

3. 190-774 OBSOLETED. USE KIT 190-2298 TO CONVERT CYLINDER TO 150-4070 . SEE PAGE ID0345636.

4. OLD STYLE SEAL. SEE "DETAIL A" , SHEET 1.

NOTE:

07

ID0031621

252

HYDRAULIC CYLINDERS (3.0" X 1.75")

1

6

11

5

7 8 4 9 3 10 2

A

809-366

253

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-366

254

HYDRAULIC CYLINDERS (3.5" X 2.0")

1

6 11

5

7 8 4 9 3

10

2

A

809-368

255

HYDRAULIC CYLINDERS (3.5" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 2.0 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (3.5 X 2.0 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (3.5 X 2.0 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (3.5 X 2.0 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (3.5 X 2.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYL (3.5 X 2.0 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (3.5 X 2.0 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (2.00 X 24.0) CYL (3.5 X 2.0 X 30.0) CYLINDER BARREL (3.5 X 30.0) CYLINDER ROD (2.00 X 30.0)

3 4 5 6 7 8 9 10 11

150-759 149-302 150-992 106-145 157-030 157-032 157-559 157-558 106-144

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 2.00) LOCK RING (3.5) CYLINDER PISTON (3.5 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (2.000") WIPER SEAL (2.000") WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-123 152-037 153-021 151-178 150-300 150-440 149-692 150-296 149-735 149-693 152-006 149-736 151-116 152-040 153-016 151-047 150-297 150-429 149-694 149-737 149-805 149-695 149-765 149-738 149-696 149-766 149-739 149-697 149-767 149-740

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-175 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-368

256

HYDRAULIC CYLINDERS (4.0" X 2.25")

1

6 11

5

7 4 8

9

12 10

3

2

A

809-370

257

HYDRAULIC CYLINDERS (4.0" X 2.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.25 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.25 X 4.0) CYL (4.0 X 2.25 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.25 X 5.0) CYL (4.0 X 2.25 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.25 X 6.0) CYL (4.0 X 2.25 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.25 X 8.0) CYL (4.0 X 2.25 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.25 X 10.0) CYL (4.0 X 2.25 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.25 X 12.0) CYL (4.0 X 2.25 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.25 X 16.0) CYL (4.0 X 2.25 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.25 X 20.0) CYL (4.0 X 2.25 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.25 X 24.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 30.0) CYLINDER ROD (2.25 X 30.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 36.0) CYLINDER ROD (2.25 X 36.0)

3 4 5 6 7 8 9 10 11 12

150-757 149-303 150-993 106-146 157-035 157-036 157-526 157-527 106-147 149-318

1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.25) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.25) BOLT (1-1/8-NC X 2-1/2", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.250") WIPER SEAL (2.250") WASHER (1-1/8") WEAR RING

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-705 149-768 149-741 151-132 152-012 153-023 151-158 152-062 153-036 151-095 152-030 153-008 149-706 149-769 149-742 151-048 150-298 150-430 151-059 152-007 150-470 149-707 149-770 149-801 151-162 152-063 153-037 149-708 149-771 149-743 149-709 149-772 149-744

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-177 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-240 WIPER/SEAL INSTALLER (2.25") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-370

258

NOTES:

ID0134963

259

ELECTRICAL

ID0135070

260

261

262

263

264

265

266

267

268

269

270

FRAME/ENGINE HARNESS

ALTERNATOR DIODE

ALTERNATOR

1 D-

AIR CONDITIONER COMPRESSOR

B+ ORG/BLU (23)

W

D+

2

ORG/GRN (12)

9

YEL (24) LT. GRN (112)

BLK (1)

VARIABLE THROTTLE

RED (2)

RED

SWITCH OIL PRESSURE

3

BLK

GRN BLK

WHT

WHT/BLU (34) BLU (30)

SENDER COLD START

BRN/ORG (21)

GRN/ORG (48) WHT/ORG (46) BLK (1)

ORG/BLK (43) BLK (1)

FILTER RESTRICTION SWITCH

BLK (1) PUR (20)

GRA/YEL (36)

WHITE GRN BLK

FUEL RUN SOLENOID FUEL START SOLENOID

TO UMBILICAL HARNESS CAVITY PLUG

6

BLK (1)

HYDRAULIC TEMPERATURE SWITCH

F E D C B A

GRA/BLK (37)

BLU/RED (87) BRN (29) TAN/BLU (25)

ORG (11)

5

PUR(20)

S RED (2)

-A-

STARTER

B M

4 WHT/GRN (35)

SWITCH

GRN(31)

SENDER

WATER TEMPERATURE

06

ID0041778

271

FRAME/ENGINE HARNESS

-A-

BLK (1) PUR/YEL (96) D B C A

BLK/WHT (59)

BRN/YEL (95)

BLK (1)

THRUST PUMP DRILL ORG (11) FLUID SOLENOID

ROTATION PUMP

A B C D

BLK (1) A

BLK (1)

PUR/ORG (94)

B

BRN/ORG (93)

REAR DRILL FRONT DRILL CAB FRAME TILT FRAME TILT SWING

C D

BLK RED

ORG (11) BLU/ORG (47)

PUR/ORG (45)

BLK RED

BLK RED

TAN/RED (65)

5

4

B

6

A

D

1

HOIST

C

C

TAN/RED (65)

2

B

3

BRN (7A) YEL/RED (42) BLK (1)

A

9

BLK (1)

BLK (1) A

GRA (49)

B

TAN (44)

BLK (1)

PUR/BLK (68)

THROTTLE SWITCH

GRA/BLU WHT/BLU (140) BLK (1) (138) BLK (1)

TAN/RED (65) BLK (1) BLK (1) GRA/ORG (139) WHT/BLK (141)

GRA/BLK (67) BLK (1)

10

BLK (1)

RED BLK

RED BLK

RED BLK

ORG/GRN (12) YEL/RED (42)

7 BLKBLK

8 CAB SWINGFRONT DRILL FRAME TILT REAR DRILL FRAME TILT

CAVITY PLUG

WHT/ORG (46) ORG (11)

BRN/YEL (95) GRN/ORG (48)

YEL (24)

PUR/ORG (45)

TAN/BLU

CAVITY PLUG

(25)

CAVITY PLUG

BLU/ORG (47)

PUR/ORG (94)

PUR/YEL

(96)

GRA/BLK (67)

BLK (1)

CAVITY PLUG

TAN/RED (65)

CAVITY PLUG

BRN/ORG (21)

X

W V

ORG/BLK (43)

U

G

B

TAN/BLK (38)

K

BLU (30)

L

ORG/GRN (12)

M

GRN (31)

31

GRA (49)

C

E

D

R

P

N

BRN (7A)

BLU/RED (87)

20

8

30 19

7

29

6

28

12 13

14 26

WHT/GRN (35) GRA/YEL (36)

GRA/ORG (139)

25 24

CAVITY PLUG

WHT/BLU (34)

PUR (20)

CAVITY PLUG

23

4

15 27

22 11

5

16

TAN (44)

10

3 1

17

PUR/BLK (68)

21

9

2

18

A

S

GRA/BLK (37)

CAVITY PLUG

J

F

T

YEL/RED (42)

BRN (29)

H

GRA/WHT (125) CAVITY PLUG

WHT/BLU (140)

LT GRN (112)

GRN/RED (130)

GRA/BLU (138) BLU/BRN (78)

WHT/BLK (141)

06

GRA/RED BLK/WHT (59) (129)

ID0041778

272

FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

214-256 217-452 215-231 214-299 196-331 501-358 194-833 500-2479 214-819 N/A 215-412 217-724 214-943 217-228 217-921 214-334

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DIODE CONNECTOR ALTERNATOR (JT7020) LINEAR ACTUATOR ACTUATOR PIGTAIL CABLE (LINEAR ACTUATOR) ROLL PIN (3/32" X 3/4") STARTER, ENGINE STARTER TEMPERATURE SWITCH FILTER RESTRICTION SWITCH LICENSE PLATE LAMP BUTTON SWITCH (SPST) BUTTON SWITCH (SPST) ROCKER SW (DPDT) {ON}-OFF-{ON} ROCKER SW (SPDT) (ON)-OFF-(ON) FRAME/ENGINE HARNESS

REMARKS

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0041778

273

274

UMBILICAL HARNESS TO FRAME ENGINE HARNESS

BRN (29) BLU/RED (87)

TAN/BLU (25)

ORG (11)

BLK (1) CAVITY PLUG

A B

C D

E

F

2 1 TO FUEL SENDER

BRN (29)

3

TO FLUID FLOW SPEED SENSOR

RED WHT BLK

ORG (11) TAN/BLU (25) BLK (1)

BLK (1) BLU/RED (87)

RED BLK

4 TO REVERSE WARNING ALARM

02

ID0041784

275

UMBILICAL HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

214-335 217-564 216-047 306-602

QTY

1 1 1 1

DESCRIPTION

REMARKS

UMBILICAL HARNESS FUEL SENDER SPEED PICK-UP BACKUP ALARM

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041784

276

CARRIAGE HARNESS CAVITY PLUG PNK {166}

CAVITY PLUG

CAVITY PLUG CAVITY PLUG K L

CAVITY PLUG CAVITY PLUG

X

H

A D

M N

V

G

B C

WHT{165}

W

J

F

U

ORG{81}

T

E S

P

CAVITY PLUG

TO JUNCTION BOX HARNESS

R

BLU{76}

CAVITY PLUG GRN{102} PNK/BLK{1} BLK{1} GRN/BLK{1}

W HT{7 BLK{1 6} }

1} K{ } BL T{76 WH

} BLK{102} W HT{1

GR B N{ W LK{ 166} H T 1} RE {1 D{ 6 5} 81 }

1

5 5

THRUST MOTOR SPEED PICKUP

4

2 LEFT THRUST MOTOR

01

3

RIGHT THRUST MOTOR

3

ID0041786

277

CARRIAGE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

214-336 216-049 217-408 217-041 214-505

QTY

1 1 2 1 2

DESCRIPTION

REMARKS

CARRIAGE CABLE SPEED PICK-UP SOLENOID VALVE (12V) STROBE LIGHT INLINE DIODE CONNECTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0041786

278

279

280

ELECTRICAL DIAGRAM JOYSTICK HARNESS

WHT/BRN GRA/GRN

YEL/BLU PUR

WHT/BRN

GRN/BLK BLK/ WHT

BLK/ YEL

YEL/BLU GRA/GRN

1 YEL/BLU

S1 S2

BLU/GRN

WHT/ BLU WHT/ GRN

WHT/ RED WHT

ORG

YEL/GRN

S1

GRN PUR

S2

BLK

ORG PUR GRN

YEL/BLU BLU/GRN TAN/GRN BLK BLK

WHT/BRN

JOYSTICK ASSEMBLY

YEL/BLU (18) GRA/GRN (16) BLK/WHT WHT/BRN (16) (16) BLK PUR (18) (18)

GRA/GRN WHT/BRN

YEL/BLU

YEL/BLU

S1 S2

WHT/BRN

YEL/BLU WHT/BRN

BLU/GRN (18)

GRN/BLK (16)

JOYSTICK SCHEMATIC

YEL/GRN (16)

BLK/YEL (16)

TAN/GRN (16)

2 GRA/GRN WHT/BRN

F

YEL/BLU (18) YEL/GRN (16)

F

BLU/GRN (16)

BLK (18)

BLK (18)

YEL/BLU (18)

F

GRA/GRN (16)

F

WHT/BRN (18)

JOYSTICK HARNESS

GRN/BLK (16) BLK/YEL (16) (16)

BLK/WHT (16) PUR (18) BLK (18) YEL/BLU (18)

YEL/BLU (18)

04

YEL/BLU (18)

WHT/BRN (16)

F

BLK (18)

F

BLK (18)

F

TAN/GRN (16)

F

BLU/GRN (16)

WHT/BRN (16)

ID0041789

281

ELECTRICAL DIAGRAM JOYSTICK HARNESS REF PART NO. NUMBER

1.

2.

217-895 217-219 214-332

QTY

1 1 1

DESCRIPTION

REMARKS

DUAL AXIS OUTPUT JOYSTICK JOYSTICK (10 DEG) JOYSTICK HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0041789

282

283

284

285

286

CAB HARNESS

JT7020

EOP & EWT FUEL ENGINE STOP SHUTDOWN LIGHT TEST SHUTDOWN STROBE RELAY RELAY RELAY RELAY RELAY YEL/RED (42)

BLU (41) ORG/BLK (43)

3 5

2 4

BLK (1)

3

5

1

2 4

1

2 4

A2

A1

BLK (1)

5

1

2

A3

5

1

2

A4

5

1

2 4

A5

5

1

2 4

A6

BLK (1) TAN/BLK RED (3) (101) WHT/PUR (104)

BLK (1) BLU (43A) WHT/BLK GRA (39) (10)

YEL/RED (42)

START AC AND BYPASS HEATER RELAY RELAY

BACK-UP RELAY

PUR/ORG ORG (11) PUR/YEL GRA/BLU (94) YEL/GRN GRA/ORG (96) TAN/GRN GRA/YEL GRA (5) RED (3) ORG/RED ORG/GRN TAN/RED (119) BLK (1) BLK/ORG (74) (118) (117) (90) (12) (100) ORG/RED TAN/RED (92) BLU/RED (40) WHT/YEL TAN/GRN BRN/YEL RED/WHT BLU (43A) BRN/ORG (100) (87) (117) (102) (128) (118) (95) (93) 30 3 3 3 3 3 3 3 3 3 3

ORG/GRN (12)

BLU (41)

COIL THRUST THRUST ROTATION ROTATION PUMP ENABLE PUMP PUMP ENABLE PUMP ENABLE RELAY RELAY RELAY RELAY RELAY

5

1

2 4

A7

GRA/BLU (119) WHT/BRN (75)

5

1

2 4

A8

ORG (11) WHT/GRN (91)

GRA/BLU (119) WHT/BRN (75)

5

5

1

2 4

A9

1

2 4

ORG (11) WHT/BLU (89)

5

1

2

A11

A10

ORG (11) WHT/ORG (19)

2

ORG/BLU (9)

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

B1

ORG (8)

ORG (11)

ORG/BLU (9)

ORG/WHT (14)

4 7 8

ORG/GRN (12) ORG (8)

J2

A2

J4

J3

PUR/ORG (135)

86

87

ORG (8)

A1

GRA/RED (131)

87A

GRA/YEL (90)

GRA/YEL (90)

GRA/ORG (18)

A13

BLK (1) BLK (1) GRN (43B) GRA/GRN BLU/BLK ORG/GRN (110) (64) (12)

1 PUR/YEL (174)

GRA/ORG (92)

GRA/ORG (92)

85

4 1

A12

ORG/BRN (15) RED/YEL (16)

ORG (8)

15A

1A

10A

20A

10A

1A

15A

15A

15A

1A

10A

15A

20A

1A

10A

15A

J4

J3

J2

START BYPASS TIMER GRN (43B) WHT/BLK (10) BLK (1) ORG/GRN (12)

J1

J1

YEL/RED (19B) BLU/YEL (127) BLK (1)

6

DIODEBLOCK C WHT/BLU (34) GRA (39) BLU/RED (33) WHT/GRN (35)

BLK/ORG (40)

3 2

1 4

9 8 7 12 11 10

BLK/ORG (40) GRA/YEL (36)

ORG/GRN (12)

BLU/RED (33) WHT/BLU (34) 6 5

BLK/ORG (40)

3 ESID DELAY TIMER

C

D

E

WHT/GRN (35) GRA (39)

DIODEBLOCK D GRA/BLK BLK/ORG (37) (40)

3

FIVE SEC. SEAT TIMER

9

BLK (1) TAN/BLK (101) WHT/PUR (104) ORG/RED (100)

5

BLU/RED (33) GRA/BLK (37)

BLU/RED 3 2 1 (33) 6 5 4 BLK/ORG 9 8 7 (40) 12 11 10 TAN/BLK TAN/BLK (38) (38) GRA/ORG (92) GRA/YEL GRA/YEL (90) GRA/ORG (90) (92)

DIODEBLOCK E YEL/RED (19B) WHT/RED GRA/RED (19A) (85) YEL/BLU YEL/BLU (63) 3 2 1 (63) 6 5 4 ORG/RED 9 8 7 (100) 12 11 10 YEL/GRN YEL/RED (74) (19B) RED/YEL WHT/ORG (16) (19)

07

37 -A-

ID0030942

287

CAB HARNESS

JT7020

WASHER MOTOR

36 HORN

30 GRA/ORG (134) BLK (1)

CLIMATE CONTROL ON-OFF

27

TAN/RED (65) GRN/BLK (111) BLU/BLK (110)

BLK (1)

31

TAN/BLU (28)

BLK (1)

A

B

1

4

2

5

3

6

C

D

GRN/BLK (111) TAN/RED (65)

ORG/BLK (43) BLK (1)

GRA (113) BLU/BLK (110)

HOUR METER

BLK (1)

-GTAN/RED (65) BLK (1) WHT (116) WHT (109)

A

B

1

4

2

5

3

6

WHT/PUR (115) TAN/RED (65)

D

C

33

ORG (11)

WHT (109)

BLK (1)

GRN/BLK (111) WHT/ORG (114)

BLK (1)

ESID

BLOWER SPEED

BLK (1) WHT/PUR (104)

D A G

BLK (1) C

E F

B J

H

ORG/RED (100)

BRN (103)

REMOTE DISPLAY

32

35

07

34

ID0030942

288

CAB HARNESS

JT7020

PIPE SHUTTLE SWITCH

23

TAN/RED (65) TAN/GRN (158) BLK (1) TAN/WHT (159) TAN/RED (65)

PIPE GRIP SWITCH

A

B

1

4

2

5

3

6

C

BLK (1)

A

B

1

4

2

5

3

6

C

D

YEL/RED (161) TAN/RED (65)

D

BLK (1)

23

TAN/RED (65) BLK (1)

YEL/BLU (160)

BLK (1)

TAN/RED (65) GRA/YEL (156) BLK (1) BRN/YEL (157)

BLK (1)

BLK (1)

A

B

1

4

2

ROW SELECT SWITCH

5

3

6

C

D

TAN/RED BLK (1) (65) TAN/RED (65)

-F-

A

B

1

BLK (1)

5 6

PUR/RED (70) TAN/RED (65)

C

TAN/RED (65)

FRONT WRENCH CLAMP SWITCH WHT/GRN (154) BLK (1)

B

1

4

2

BLK (1)

23 TAN/RED (65) BLK (1)

5

3

6

RED/WHT (155) TAN/RED (65)

D

C

D

23

BLK (1)

A

PIPE LIFT SWITCH

4

2 3

BLU/BRN (150) BLK (1)

BLK (1)

A

B

1

4

2 3

BLU/RED (151) TAN/RED (65)

C

29

PUR/YEL (152)

FLUID FLOW POT

BLK (1)

B C

A

B

1

4

2

6

C

D

TAN/RED (65)

23

TAN/RED (65) BLK (1) A

B

1

4

2

28

BLK (1)

BLK (1)

GRA/BRN (169)

A B

6

REAR WRENCH CLAMP SWITCH

5

3

REAR WRENCH ROTATE SWITCH

5

D

23

TAN/RED (65) BLK (1)

PUR/BLK (153)

BLK/WHT (59) GRN/BLK (58) BLK/YEL (52)

A

PUR/GRN (121) BLK (1)

BLK (1)

5

3

6

C

D

BLK (1)

TAN/RED (65)

VARIABLE ROTATATION POT

LUBRICATOR SWITCH

12

TAN/RED (65) BLK (1) YEL/BRN (170) BLK/GRN (1B)

A

B

1

4

2

BLU/ORG (84) TAN/RED (65)

AUTOLOAD SWITCH

5

3

6

C

D

23TAN/RED

BLK (1)

(65) GRA/BLK (139)

-G-

ORG (11) GRA/BLU (138) TAN/RED (65) PUR/BLK (86) A B C

FOR FUTURE USE

B

1

4

27

5

3

6

C

D

BLK/GRN (1B) TAN/RED (65)

TAN/RED (65)

BLK (1)

A

2

BLU/GRN BLK/GRN (81) GRN (80) (1B)

07

23

BLK (1)

TAN (69)

BLK (1) A

B

1

4

2

5

3

6

C

D

BLK (1)

23

YEL/BLK (73) ORG (11) GRA/RED (85) BLK (1)

BORE/PARK BRAKE/MOBILE SWITCH

FRONT DRILL FRAME TILT SWITCH

TAN/RED (65) BLK (1) WHT/BLK (141) ORG (11) WHT/BLU (140) TAN/RED (65)

A

B

1

4

2

5

3

6

C

D

REAR DRILL FRAME TILT SWITCH

BLK (1)

23

ID0030942

289

CAB HARNESS

JT7020

-D-

-E-

FRAME/ENGINE BLK (1)

ORG/GRN (12) ORG (8)

SOCS

FRAME/ENGINE

PINS BLU/GRN (81)

F B A

RED (3)

C

E D

GRA (5)

TAN/WHT (32) TAN/BLU (165) TAN (166) BRN/ORG (93) PUR/ORG 31 20 21 30 8 (167) 19 9 2 18 10 PUR/ORG 7 3 29 22 1 11 (94) 17 28 6 23 4 PUR/RED 5 16 12 15 13 (168) 27 14 25

WHT/BLK (10) WHT/BLK (141)

BLU (30)

RED/WHT TAN/RED (128) (65) ORG (11) WHT/RED (19A) BLK/WHT GRN (31) (59) YEL (66) PUR/GRN WHT/BLU (121) (34) BLU/ORG (47) PUR (20) BRN (29) YEL/BLK 20 31 (67) 21 8 30 GRN (112) 19 9 WHT/GRN 2 18 10 PUR/ORG 3 7 (35) 22 29 PUR/BLK (45) 11 1 17 6 23 28 4 (68) 5 16 BRN (103) 12 13 15 GRA/YEL 24 14 27 TAN/BLU (36) 25 26 (25) YEL/GRN ORG/BLK (74) (43) BRN/ORG WHT/YEL (21) (102) GRA/BLK PUR (76) (37) YEL (24) YEL/RED (42) TAN/BLK BLU/RED (38) (87)

WHT/BLU (140) GRA/BLK (139)

26

GRA/BLU (138) GRN/RED (130)

24

BRN/YEL (95) PUR/YEL (96)

GRA/RED (129)

-E-

-FDRILL FLUID SW. BLK/YEL (52)

BLK (1)

BLK (1) TAN/RED (65)

BLK (1) B

4

A

1 2 3 C

BLK/WHT (59)

PIPELOADER CABLE

6 D

TAN/RED (65)

GRN/BLK (58)

ORG (11) BLK (1)

TAN/RED (65)

BLK (1) B

4

A

1 2 3 C

5

6 D

TAN/RED (65)

TAN/BLU (28)

PUR/ORG BLU/ORG (45) (47) ORG (11)

PINS

GRA (143) RED/WHT ORG (11) (155) BLK (1) WHT/GRN WHT (144) (154) GRA/YEL GRA/GRN (156) (163) GRN/ORG PUR/BLK (145) (153) BRN/YEL BRN (142) (157) 20 31 21 8 30 GRA/WHT WHT/ORG 19 9 (162) 2 18 10 (146) 3 7 22 29 PUR/YEL 11 1 17 TAN/GRN (152) 6 28 23 4 (158) 5 16 12 13 15 WHT/RED 24 14 27 PUR/GRN 25 26 (123) (147)

26

BLU/RED (151) GRA/BRN (169) BLU/BRN (148) YEL/RED (150) BLU (149) PUR/RED (161) (70)

TAN/WHT (159) TAN (69) YEL/BLU (160) GRA/BLK

5

24 22

23

ENGINE THROTTLE

25 YEL/BLK (73) YEL/GRN (74)

CAB SWITCH

21

HORN BUTTON

07

ID0030942

290

CAB HARNESS

JT7020

TAN/BLK (38) GRA/BLK (37)

TAN/RED (65)

1 2 3 4 8 7 6 5

YEL (66) GRA/ORG (134)

YEL/BLK (67) PUR/BLK (68)

ORG/BRN (15)

ORG (11) BLK (1) GRA/YEL (36)

GRA/ORG (18) GRA/RED (131)

1 2 3 4 5 6 12 11 10 9 8

7

PUR/ORG (135) BRN (29)

BLU (30) WHT/GRN (35) WHT/BLU GRN (31) (34)

TO TOP GAUGE HARNESS

SEAT SWITCH

19

ORG/GRN (12) BLU/YEL (127)

TO LEFT DOME LIGHT

20

ORG/GRN (12) BLK (1)

TO RIGHT DOME LIGHT ORG/GRN (12) BLK (1)

20

-C-

-D-

SYSTEM GROUND BLK (1)

BLK/GRN (1B)

07

ID0030942

291

CAB HARNESS

JT7020

FLUID FLOW DISPLAY

18

BLK (1)

8

{RST} 4

7

{IN A} 3

6

{IN B} 2

5

{GND} 1

TAN/BLU (25)

JOYSTICK CONTROLLER TEST PORT

PNK/WHT (126) BLK/GRN (1B)

BLK (1)

D E F

C B J

A

ORG/WHT (14)

G H

PNK/BLU (128)

WARNING LIGHT ALARM GRA/ORG (18) BLU/RED (33)

TO SPINDLE SPEED GAUGE

ACCESSORY SOCKET PUR/YEL (174) BLK (1)

17

14 15 G S I

BLK (1) TAN/WHT (32) ORG/BRN (15)

TO SPINDLE SPEED GAUGE LIGHT BLK (1) TAN/RED (65)

TO TACHOMETER

16

G S I

BLK (1) YEL (24) ORG/BRN (15)

TO TACHOMETER GAUGE LIGHT BLK (1) TAN/RED (65)

TO A/C UNIT WHT/PUR (115)

WHT (116)

GRN (112)

F E

B A

D

C

WHT/ORG (114)

BLK (1)

-B-

07

GRA (113)

-C-

ID0030942

292

CAB HARNESS

JT7020

10

JOYSTICK CONTROLLER PNK/WHT (126)

PNK/BLU

TAN (166)

YEL/BRN (170)

BLU/ORG (84)

GRN/ORG (145) GRA/BLK (148)

BLU/GRN (81)

WHT/GRN (91) PUR/GRN (147) WHT/BLU (89)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

TAN/GRN (83)

YEL/GRN (82) BLK/GRN (1B)

BLU (149)

IGNITION SWITCH ORG (8) AC C

BAT

ST

RED (3) WHT/BLK (10)

BRN (142) GRA/BRN (169) GRA (143)

ORG/WHT (14)

GRA/ORG (92)

TAN/WHT GRA/WHT (32) (162) GRA/YEL (90) PUR/BLK WHT/RED (86) (123)

TAN/BLU (165)

IGN

ORG/BLU (9)

11

12

COLD START SWITCH TAN/RED (65) BRN/ORG (21) PUR (20)

A 1

BLK (1)

4

2

5

3

6

C

D

TAN/RED (65)

TO JOYSTICK

BLK (1)

YEL/BLU (63)

BLK (1)

GRA/GRN (64) WHT/BRN (75)

13

07

1 2 3 4 5 6

12 11 10 9 8 7

BLK/GRN (1B) BLK/YEL (52) TAN/GRN (83)

YEL/GRN (82) PUR BLU/GRN (81) (76)

E-STOP SWITCH YEL/RED (42)

-A-

GRN/BLK (58)

BLK/WHT (59)

B

ORG/GRN (12)

-B-

ID0030942

293

CAB HARNESS

JT7020

REF PART NO. NUMBER 1. 217-710 2. 217-826 3. 217-804 4. 217-810 5. 214-502 6. 216-521 7. 217-811 8. 217-812 9. 217-580 10. 216-041 11. 214-852 214-961 214-962 12. 217-924 13. 214-943 14. 306-603 15. 217-561 16. 217-562 17. 214-301 18. 217-196 19. 217-750 20. 217-113 21. 217-085 22. 217-919 23. 217-228 217-921 24. 306-607 25. 306-608 26. 214-299 27. 217-923 28. 217-960 29. 217-959 30. 192-006 306-609 31. 215-2594 32. 217-232 33. 217-922 34. 214-415 35. 214-414 36. 344-115 37. 214-469

QTY DESCRIPTION 12 MICRO RELAY (SPDT) 1 MINI RELAY 2 START BYPASS DELAY 4 FUSE (ATC, 10 AMP) 1 DELAY TIMER 3 DIODE BLOCK 6 FUSE (ATC, 15 AMP) 2 FUSE (ATC, 20 AMP) 4 FUSE (ATC, 1 AMP) 1 CONTROL MODULE 1 IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT 2 LTG ROCKER SW OFF(ON),DPDT 1 BUTTON SWITCH (SPST) 1 AUDIO ALARM 1 SPINDLE TACHOMETER (250 RPM) 1 ENGINE TACHOMETER (3000 RPM) 1 ACCESSORY SOCKET 1 FLOW METER DISPLAY 1 SEAT SWITCH 2 DIRECTIONAL LIGHT 1 LIMIT SWITCH 1 LTG ROCKER SW ON-ON-(ON),DPDT 11 LTG ROCKER SW (ON)OFF(ON),DPDT 11 LTG ROCKER SW (ON)OFF(ON) SPDT 1 HORN BUTTON 1 BUTTON COVER 1 ACTUATOR PIGTAIL 2 LTG ROCKER SW ON-OFF-ON,DPDT 1 ROTATION POTENTIOMETER 1 FLUID FLOW POTENTIOMETER 1 HIGH FREQUENCY HORN 1 HIGH FREQUENCY HORN 1 HOUR METER 1 CONTROL MODULE 1 LTG ROCKER SW ON-ON-ON,SPDT 1 90D MODULE TO RIG CABLE 1 RIG RF CABLE (4270MM) 1 WINDSHIELD WASHER TANK 1 CAB HARNESS

REMARKS

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0030942

294

295

296

297

298

299

300

301

302

ELECTRICAL STRIKE SYSTEM

X1 WHT X2 BLK (COMMON) X3 RED (TEST)

6

7

5

4 1

3

2

E

805-967

303

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

349-833 259-210 259-234 260-223 215-799 214-429 217-232 216-042

QTY

8 8 1 1 -

DESCRIPTION

RIGHT COVER TRAFFIC CONE-ORANGE CONE CLIP BARRIER TAPE (3" X 1000') VOLTAGE STAKE CONTROL MODULE CONTROL MODULE CURRENT TRANSFORMER

REMARKS

OBSOLETE OBSOLETE USED WITH REF NO.'S 2 & 4 OBSOLETE OBSOLETE SEE FOOTNOTE 1.

FOOTNOTES

1.

REF 7 OBSOLETED, 216-042 REPLACED WITH 101-144.

NOTE:

E

805-967

304

ELECTRICAL DIAGRAM AUTOMATION HARNESS

YEL/BLU (160)

TAN (69)

3 5

2 4

3 5

1

ORG (11)

3 5

2 4 1

BLU (149)

2 4

BLU (149)

BRN/YEL (157) ORG (11)

ORG (11)

LIFT

2 4 1

ORG (11)

BLU (149)

3 5

2 4 1

BLU (149)

RED/WHT (155) ORG (11)

ORG (11)

WRENCH ROTATE

BLU (149)

2 4 1

PUR/BLK (153)

BLU/RED (151) ORG (11)

SHUTTLE

GRA/BLK (148)

3 5

1

TAN/WHT (159)

ROW SELECT

GRIP

PUR/GRN (147)

3 5

2 4

BLU (149)

WHT/GRN (154)

PUR/YEL (152)

WHT/ORG (146)

3 5

BLU (149)

1

YEL/RED (161)

PUR/RED (70)

BLU/BRN (150)

GRN/ORG (145)

WHT (144)

GRA (143)

BRN (142)

TAN/GRN (158)

GRA/YEL (156)

REAR WRENCH

FRONT WRENCH

2

1 RED/WHT (155)

CAVITY PLUG

ORG (11) GRA/YEL (156) WHT (144)

GRA (143)

GRN/ORG (145) BRN/YEL (157)

CAVITY PLUG

WHT/ORG (146) TAN/GRN (158) PUR/GRN (147)

8 9 1 5

12 13 24

28

27

GRA/BLK (148)

BLU (149)

02

CAVITY PLUG

26

TAN/WHT (159) TAN (69) YEL/BLU (160)

PUR/YEL (152)

16 15

14 25

29 17

6

4

PUR/BLK (153)

CAVITY PLUG BLU/RED (151)

YEL/RED (161) BLU/BRN (150)

CAVITY PLUG

CAVITY PLUG

RED/WHT CAVITY (155) PLUG CAVITY PLUG GRA/YEL (156)

31

CAVITY PLUG

18

7

3 11

23

30 19

2

10 22

ORG (11) WHT/GRN (154)

BRN (142)

31

20 21

WHT/GRN (154) CAVITY PLUG PUR/BLK (153) CAVITY PLUG

PINS

SOCS

CAVITY PLUG PUR/YEL (152)

2 7

29

6

BLU/RED (151)

CAVITY PLUG

23 12

13 24

14 26

CAVITY PLUG

BLU/BRN (150)

4

15 27

22 11

5

16

CAVITY PLUG

10

3 1

17 28

21

9

19 18

CAVITY BRN/ORG PLUG (157)

20

8

30

CAVITY PLUG

25

TAN/GRN (158)

TAN/WHT (159) TAN (69)

CAVITY YEL/RED PUR/RED PLUG YEL/BLU (161) (70) (160)

PUR/RED (70)

ID0041796

305

ELECTRICAL DIAGRAM AUTOMATION HARNESS REF PART NO. NUMBER

1.

2.

214-444 217-710

QTY

1 7

DESCRIPTION

REMARKS

AUTOMATION HARNESS RELAY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041796

306

ELECTRICAL DIAGRAM

2

2

ORG (11)

ORG (11)

PIPE LOADER VALVE HARNESS

LIFT ARMS

(160) YEL/BLU ORG (11)

2

TAN (69)

PUR/RED (70)

GRIPPERS (161) YEL/RED ORG (11)

(157) BRN/YEL ORG (11)

2

ORG (11) TAN/WHT (159)

ROW SELECT

2

SHUTTLE ARMS

(156) GRA/YEL ORG (11)

ORG (11) TAN/GRN (158)

(151) BLU/RED ORG (11)

2

REAR WRENCH ROTATE (150) BLU/BRN ORG (11)

ORG (11) WHT/GRN (154)

2

FRONT WRENCH (153) PUR/BLK ORG (11)

2

ORG (11) RED/WHT (155)

REAR WRENCH (152) PUR/YEL ORG (11) RED/WHT (155) GRA/YEL (156)

CAVITY PLUG WHT/GRN ORG (11) (154)

CAVITY PLUG

PUR/BLK (153)

CAVITY PLUG

CAVITY PLUG

BRN/YEL (157)

21

9

8

5

12 13

28 16

15 14

25

29 17

6

4 24

YEL/BLU (160)

18

7 1

11

TAN/WHT (159)

30 19

3

23

1

CAVITY PLUG

31

2

10

TAN (69)

02

20

22

TAN/GRN (158) CAVITY PLUG

CAVITY PLUG

27 26

PUR/YEL (152) CAVITY PLUG BLU/RED (151)

CAVITY CAVITY PLUG PLUG YEL/RED (161) BLU/BRN (150) PUR/RED (70)

ID0041798

307

ELECTRICAL DIAGRAM

PIPE LOADER VALVE HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

1 14

PIPE LOADER VALVE HARNESS SOLENOID COIL

214-409 217-950

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041798

308

NOTES:

ID0134963

309

ANCHOR SYSTEMS

310

AUGER DRIVE HOIST

3

4

1

4

5 2

8

6

19

7 10 9

11

12

20 13

14 VIEW ROTATED 90^

15

21

16

17

22

08

18

ID0108703

311

AUGER DRIVE REF PART NO. NUMBER

370-313 370-072 1. 106-470 2. 181-974 3. 349-840 4. 125-772 5. 349-839 6. 179-209 7. 106-526 8. 158-753 500-658 9. 157-099 10. 166-161 11. 106-527 12. 105-585 13. 309-977 303-643 370-519 14. 370-054 15. 117-160 16. 125-150 17. 178-591 18. 118-054 19. 106-204 20. 183-328 21. 110-128 22. 116-761

QTY

DESCRIPTION

ANCHOR DRIVER PARTS ASS'Y ANCHOR DRIVER PARTS ASS'Y 1 FLG SCREW (M16-2.00 X 40mm) 1 TAPERED INSERT (1.5") 1 COUPLING 2 COMPOSITION BUSHING (1.5") 1 AUGER DRIVER 1 TAPERED PIN (38.1mm X 320mm) 8 NUT (M14- 2.0, 10.9) 1 THRUST DRIVE MOTOR SEAL REPAIR KIT 1 O-RING (042 D70) 1 AUGER DRIVE GEAR BOX 8 SCREW (M14-2.00 X 50mm) 2 ROLL PIN (.750" X 1.250") 1 ANCHOR DRIVER 1 ANCHOR DRIVER 1 ANCHOR DRIVER (3.625) 1 WEIGHT/STOP 1 COMPRESSION SPRING 9 DETENT BALL (.875") 1 LOCK COLLAR 1 EXTERNAL SNAP RING 2 BOLT (1/2-NC X 1-1/2", ALN) 1 PULL PIN (1.000" X 2.750") 1 SPRING CLIP PIN (5/32" X 1") 1 EXTERNAL SNAP RING

REMARKS

INCL REF NO'S 13 - 18; SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE SIX REF. 16 TO RETAIN STOP (REF 14) SEE FOOTNOTE 3 USE REF. NO. 18 SEE FOOTNOTE 3 USE REF. NO. 18

USE 242 LOCTITE OR EQUIVALENT USE WITH 309-977 ANCHOR DRIVER

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

USE WITH 370-102 AUGER SHAFT. USE WITH 166-200 AUGER SHAFT 370-519 IS 11.05" OVERALL LENGTH AND HAS HOLES FOR DETENT BALLS IN STAGGERED PATTERN. 303-643 IS 11.30" OVERALL LENGTH AND HAS HOLES ALIGNED. USED THREE BALLS (REF 16) TO RETAIN STOP (REF 14).

NOTE:

08

ID0108703

312

313

314

ANCHORING PARTS

42 8

8 42

9 10

15

21 3

20

17 21

19

22

14

24

34 18

13

6

25

31 16

12 11

17

23

22

18

35

4 11

28

26

32

34

27 35

2 43 29 30 33 38 1 37

36 39

7

27 40

D

5

41

807-092

315

ANCHORING PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42 43

QTY

370-080 1 370-522 1 370-190 2 166-200 2 370-196 4 370-111 AR 370-110 AR 370-112 AR 106-739 8 136-101 AR 105-609 4 370-320 2 370-244 2 105-058 AR 347-888 8 106-796 16 110-128 2 370-120 1 183-110 2 370-219 4 370-203 4 105-365 2 105-372 2 125-424 4 370-189 8 107-197 8 106-545 8 111-017 2 110-710 4 106-545 6 370-230 4 110-368 4 106-707 4 370-267 1 370-269 1 370-268 2 105-245 17 106-387 17 105-503 4 115-560 4 184-535 4 105-561 4 106-342 2 370-443 AR 370-453 AR 105-520 2 105-214 4

DESCRIPTION

REMARKS

ANCHOR PLATE ANCHOR PLATE AUGER CAP SHAFT LATCH AUGER (240mm) AUGER (380mm) AUGER (480mm) SHLD BLT (M12 X 20mm, M10-1.50) INSERT BIT ROLL PIN (5/8" X 2-1/4") STOP COLLAR ANCHOR NUT (CAST) BELLEVILLE WASHER (1/2") SPRING LOADED PIN SCREW (M4-.70 X 30mm) SPRING CLIP PIN (5/32" X 1") NUT DRIVER PULL PIN (3/4" X 4-1/2") RIGHT ARM BAR LEFT ARM BAR BOLT (3/4-NC X 4") LOCKNUT (3/4-NC) BRONZE BUSHING (.750") SPACER SCREW (M16-2.00 X 80mm, 10.9) LOCKNUT (M16-2.00,PRV TRQ,10.9) LOAD BINDER LANYARD (3/64" X 6") LOCKNUT (M16-2.00, PRV TRQ, 10.9) CAP RETAINER SNAPPER PIN (3/8" X 1-1/2") SCREW (M12-1.75 X 45mm, SOC) STEP PLATE FRONT PLATE STEP LEG SCREW (M10-1.50 X 25mm) FLG LOCKNUT (M10-1.50) ROLL PIN (1/4" X 2") COMPRESSION SPRING LOCK PIN ROLL PIN (3/8" X 2-3/4") SCREW (M16-2.00 X 90MM) ROCK ANCHOR (9.5") ROCK ANCHOR (7.5") ROLL PIN (3/8" X 1-1/4") FLG SCREW (#10-24 X .5")

OBSOLETE

USE LOCTITE 277 OR EQUIVALENT

FOOTNOTES

NOTE:

D

807-092

316

NOTES:

ID0134963

317

FLUID SYSTEMS

ID0135021

318

FLUID PUMP MOUNTING & HYDRAULICS ENDS WITH S/N 2R0146

39

38

9 3 8

7

3 44

36 6

6 5

11 12

5

FL OW

40 3

35 30 14

37

13 MAIN FRAME

2

31 4

3

24

16 32 10

25

17 10

41

10

20 21 22

15 3

33 23

24

43

3

14

33

1

36

35

19

34 18

27

29

28

42

26

07

ID0110602

319

FLUID PUMP MOUNTING & HYDRAULICS ENDS WITH S/N 2R0146 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41 42.

43.

44.

QTY

159-432 1 154-476 1 111-011 6 116-460 1 149-061 2 154-269 2 158-432 1 190-791 217-404 1 155-146 1 116-460 1 110-411 3 156-132 1 154-480 1 116-636 1 110-026 2 116-460 1 155-230 1 159-414 156-151 1 156-150 1 156-149 1 106-499 4 158-909 1 190-792 154-358 2 514-245 2 157-029 2 105-400 5 158-434 1 197-062 158-487 349-725 216-047 1 155-074 1 105-918 8 157-017 2 115-755 2 322-289 5 105-818 8 110-573 2 105-832 2 106-333 2 106-397 2 116-259 AR 154-269 1 106-398 5 105-106 2 500-302 -

DESCRIPTION

TANK FILTER SCREEN S/O COUPLER (20S-16H) WORM CLAMP (1" TO 1-3/4") BULK HOSE (1", SOLD PER 1') HYD HOSE (12OFX45-59"-5000) CONNECTOR (12S-12O) HYD PUMP SEAL REPAIR KIT CONTROL,'Y' ELECT PROPORTIONAL S/O COUPLER (12S-16H90) BULK HOSE (1", SOLD PER 1') BOLT-ON CLAMP (3/4", SET) HYD LINE (16H-16H-12H) S/O COUPLER (10S-16H90-08SF) BULK HOSE (3/4", SOLD PER 1') WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (1", SOLD PER 1') S/O COUPLER (16S-16H45) CASE DRAIN MANIFOLD HYD LINE (12OFX-12H) HYD LINE (12O-12OFX) HYD LINE (12O-12OFX) FLG BOLT (1/2-NC X 1-1/2", GD8) HYD MOTOR SEAL REPAIR KIT CONNECTOR (12O-16S45) HEAD FLANGE (16HFL-16S) O-RING (219 D90) FLG BOLT (5/8-NC X 1-1/4") FLUID PUMP REBUILT (158-434) FLUID PUMP TOOL BOX SPEED PICKUP PLUG (08S, ALN) BOLT (7/16-NC X 1-1/2", ALN) O-RING (018 D90) ABRASION SLEEVE (1.59" X 60") BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1",SOLD PER SET) FLG LOCKNUT (1/4-NC) SCREW (M12-1.75 X 40mm) WASHER (M12, HARDENED) BULK EDGE (1/2", SOLD PER 1") CONNECTOR (12S-12O) WASHER (M16, HARDENED) BOLT (1/4-NC X 2") PLUG (12S)

REMARKS

USE 1 @ 29"

FLUID DRIVE, INCL REF NO. 44

OBSOLETE USE 1 @ 18"

USE 1 @ 60" USE 1 @ 9"

FLUID PUMP DRIVE

FMC

L1122

FMC

L1622

USE 242 LOCTITE OR EQUIVALENT USE 1 @ 16"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0110602

320

MUD SUPPLY 33

MUD PRESSURE GAUGE

SECTIONA 4X SCALE

24 27

11

28

16

34

10

29 30 19

31 20 32

22 3 18

1 21 2

17

THRU CAB FLOOR

WATER SWIVEL

7

25 15

4 THRU CABLE TRAY

16 10 9

-A13

26

5 TO MUD PUMP

14

23

12 8 6

36

35

37 7 39

38 TO MUD PUMP

17

ID0113590

321

MUD SUPPLY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

115-157 159-463 114-008 515-577 515-687 514-336 514-339 111-010 514-341 154-365 117-170 515-384 115-130 110-973 106-967 349-781 515-609 154-339 349-008 149-592 190-821 349-905 106-559 115-165 115-050 149-078 370-422 115-899 115-901 107-196 154-482 515-249 154-248 154-349 158-579 149-364 217-543 154-272 114-008 149-078 153-278 153-132 313-885

QTY

DESCRIPTION

1 1 1 1 1 6 2 1 1 1 1 3 6 1 1 1 1 1 2 1 2 1 1 1 AR 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

PLUG (02N, ALN) BK CONN (24J-24S90BK, 32NF) PLUG (32N, SQ, GALV) HOSE (24JFX-41"-1700) HOSE (24JFX-27"-1700) CONNECTOR (24J-20N90) UNION (24J-24JFX90) BOLT-ON CLAMP(1.750", HALF) CONNECTOR (24S-24J90) CONNECTOR (02N-04O) ABRASION SLEEVE (1" X 197") HYD HOSE (04OFX90-190"-3000) PIPE TEE COVER PLATE BOLT (1/4-NC X 2.75") TUBE HYD HOSE (24JFX-236"-1700) CONNECTOR (04N-04O) WATER SWIVEL WATER SWIVEL SEAL REPAIR KIT TORQUE BRACKET SCREW (M12-1.75 X 25mm) PLUG (08N, ALN) NIPPLE (32N-6") HAMMER UNION (32NF) SHIM ABRASION SLEEVE (2.54" X 54") ABRASION SLEEVE (2.54" X 72") BOLT (1/4-NC X 3") CONNECTOR (04N-04O90) HOSE (04OFX-26"-3000) REDUCER (04O-08OF) CONNECTOR (08N-08O) SHUT-OFF (08NF-08NF) BK CONN (08NPT-08ORS) PRESSURE GAUGE (3000PSI) REDUCER NUT (08OF) PLUG (32N, SQ. GALV) HAMMER UNION (32NF) Y-CONNECTOR (24J-32N-32V) HOSE (24JFX-45"-1700) MUD SUPPLY TUBE

REMARKS

ENDS WITH S/N 2R0146 BEGINS WITH S/N 2R0314 ENDS WITH S/N 2R0146 BEGINS WITH S/N 2R0314

ENDS WITH S/N BEGINS WITH S/N

USE ON JT7020B ONLY USE ON JT7020B ONLY USE ON JT7020B ONLY USE ON JT7020B ONLY USE ON JT7020B ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO THE O-RING CHART (800-301) IN THE BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

17

ID0113590

322

323

324

325

326

MUD PUMP PLUMBING BEGINS WITH S/N 2R0314

11 12

14

17 16

FLOW

6

3 13 7

10

20

14

8

21 23

24

6

25 3

9 22 20

26

5

15

19 3

3

4

2 1

18

08

ID0109819

327

MUD PUMP PLUMBING BEGINS WITH S/N 2R0314 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 149-256 1 FHC ADAPTER (56-32N) 159-181 1 FHC ADAPTER (40-32N) 2. 115-297 1 ELBOW (32NF-32NF45) 3. 515-680 5 ALL THREAD (32N-2") 4. 159-176 1 Y-STRAINER (32NF) 159-239 STRAINER (2.2" X 7") 5. 154-484 1 TEE (32NF-32NF-32NF) 6. 115-293 2 ELBOW (32NF-32NF90) 7. 114-014 1 NIPPLE (32N-5") 8. 114-024 1 REDUCER (40N-32NF) 9. 156-944 1 PLUG (40N) 10. 115-260 1 REDUCER (12NF) 11. 115-052 1 STREET ELBOW (32N-32NF90) 12. 149-1001 1 SHUT- OFF (32NF-32NF) 13. 370-251 - MUD CHECK VALVE 14. 515-678 2 REDUCER (32N-20NF) 15. 514-336 1 CONNECTOR (20N-24J90) 16. 149-561 1 NIPPLE (20N-3") 17. 158-017 1 MUD PUMP 18. 105-728 1 FHC CAP (48) 159-486 1 FHC CAP (32) 19. 105-969 5 FLG BOLT (5/8-NC X 1-1/2", GD8) 20. 106-398 5 WASHER (M16, HARDENED) 21. 370-350 1 SPACER BAR 22. 370-351 1 SPACER BAR 23. 154-490 1 CONNECTOR (12N-08O90) 24. 156-732 1 CONNECTOR (08J-08O) 25. 155-706 1 O-RING (908 D90) 26. 159-088 1 QDC BODY (08-08SF) 190-186 SEAL REPAIR KIT

REMARKS

BEGINS WITH S/N ENDS WITH S/N

BEGINS WITH S/N ENDS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0109819

328

329

330

331

332

FLUID PUMP PLUMBING HI-FLOW

14

16

FLOW

22 15

17

12

3 13

11 6

19

3

20 7 8

10

21

6

23 24

3

9

25

5 3

26 2 3

4

1

18

08

ID0109807

333

FLUID PUMP PLUMBING HI-FLOW

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 149-256 1 FHC ADAPTER (56-32N) 159-181 1 FHC ADAPTER (40-32N) 2. 115-297 1 ELBOW (32NF-32NF45) 3. 515-680 6 ALL THREAD (32N-2") 4. 159-491 1 Y-STRAINER (32NF) N/A - STRAINER (4" X 9") 5. 154-484 1 TEE (32NF-32NF-32NF) 6. 115-293 2 ELBOW (32NF-32NF90) 7. 114-014 1 NIPPLE (32N-5") 8. 115-253 1 REDUCER (48N-32NF) 9. 156-939 1 PLUG (48N) 10. 115-064 1 REDUCER (32N-12NF) 11. 115-052 1 STREET ELBOW (32N-32NF90) 12. 149-1001 1 SHUT-OFF (32NF-32NF) 13. 370-251 - CHECK VALVE 14. 515-678 1 REDUCER (32N-20NF) 15. 514-337 1 CONNECTOR (20N-24J) 16. 514-339 1 UNION (24J-24JFX90) 17. 158-487 1 FLUID PUMP 18. 105-728 1 FHC CAP (48) 159-486 1 FHC CAP (32) 19. 106-356 4 FLG NUT (M20-2.50, 10.9) 20. 106-393 4 WASHER (M20-2.50) 21. 106-474 4 SCREW (M20-2.50 X 60MM) 22. 114-032 1 ALL THREAD (32N-3") 23. 154-490 1 CONNECTOR (12N-08O90) 24. 156-732 1 CONNECTOR (08J-08O) 25. 155-706 1 O-RING (908 D90) 26. 159-088 1 QDC BODY (08-08SF)

REMARKS

BEGINS WITH S/N 2W0856 ENDS WITH S/N 2V2567

OIL CAPACITY 11 QTS. BEGINS WITH S/N 2W0856 ENDS WITH S/N 2V2567

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0109807

334

WASH WAND

4

5 3

6

2

7 1

8

05

ID0109808

335

WASH WAND REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

155-242 115-170 259-353 259-197 514-141 154-753 154-233 159-089

DESCRIPTION

REMARKS

NOZZLE (04N, ORF.047", TC) COLLAR (04NF) WASH WAND SPRAY GUN CONNECTOR (06N-08O) HOSE (08OFX-600"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF)

NOT SHOWN:

190-179 190-938

SEAL REPAIR KIT SPRAY GUN, REPAIR KIT

RHINO CHAPPELL

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0109808

336

FLUID PUMP (FLUID END) 120 GPM

7

1 8 2

4

5

3 9

10

6

1

10

ID0090838

337

FLUID PUMP (FLUID END) 120 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

191-054 191-1008 499-041 499-039 499-089 499-042 157-191 157-202 157-031 499-116

QTY

1 1 3 3 3 3 3 3 3 3

DESCRIPTION

REMARKS

VALVE REPAIR KIT PACKING REPAIR KIT CUP HOLDER PLUNGER NUT CYL (2.750") CYLINDER GASKET O-RING (233 D90) O-RING (042 D70) O-RING (234 D90) O-RING (014 D70)

INCLUDES PARTS FOR ALL VALVES IN PUMP. SEE FOOTNOTE 1.

NOT SHOWN:

500-2199 1 FLUID CYLINDER

FOOTNOTES:

KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.

NOTE:

10

ID0090838

338

MUD CHECK VALVE

1

7 4

FLOW 3

2 8

6

5

08

ID0113479

339

MUD CHECK VALVE REF PART NO. NUMBER

QTY

370-251 191-070 370-252 370-253 370-411 370-254 117-176 116-869 370-256 149-057 370-255 149-067

1 1 1 1 1 1 1 1 1 1 1 1

1.

2.

3.

4.

5.

6.

7.

8.

DESCRIPTION

REMARKS

MUD CHECK VALVE PARTS ASS'Y REPAIR KIT VALVE BODY SEAT INSERT SEAT INSERT WING VALVE COMPRESSION SPRING COMPRESSION SPRING END CAP O-RING (348 D70) SPRING GUIDE O-RING (341 D70)

INCL REF NO.'S 1 THRU 8 INCL REF NO.'S 2,3,4,6 & 8

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0113479

340

NOTES:

ID0134963

341

PIPE LOADER SYSTEMS

ID0135289

342

343

344

345

346

PIPE LOADER LIFT ARMS

ENDS WITH S/N: CMWJT100PA0000027

25 6 1

2

27

29

26 11 25

RE AR

6

5 2

4 14 3

28

2 5

2

16

4

2 6

17

15

25

13

7 PIPE LOADER

10

6

25

9 8

PIPE LOADER FRAME

2

24

23

2

FR ON T

21

18 16

22

19 18 FRONT OF PIPE LOADER

20

12 9 8

10

ID0129303

347

PIPE LOADER LIFT ARMS

ENDS WITH S/N: CMWJT100PA0000027 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

1 7 2 4 2 4 1 4 4 1 1 3 1 1 2 4 2 16 8 1 1 1 1 1 AR 1 1 1 1

LIFT ARM COMPOSITION BUSHING (2") TAPERED PIN (31.75MM X 144MM) TAPERED INSERT (1.25") SCREW (M12-1.75 X 35MM) BRONZE BUSHING (1.250") LINKAGE ARM SCREW (M20-2.5 X 40MM) TAPERED INSERT (2") TAPERED PIN (50.8MM X 200MM) JAM NUT (1-1/2 NF-12, LH THD) TAPERED PIN (50.8MM X 655MM) LIFT ARM CENTER LINKAGE TAPERED PIN (31.75MM X 65MM) INTERNAL SNAP RING (1.000") LIFT BAR COMPOSITION BUSHING (1") ROLLER TAPERED PIN (44.4MM X 135MM) TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) CYL (3.5" X 1.75" X 16") COMPOSITION BUSHING (1.75") MACHINERY BUSHING (1.25") ADJUSTMENT BAR JAM NUT (1-1/2-NF) FRONT LINK BACK LINK

349-967 125-754 179-042 181-982 105-247 125-143 349-965 106-344 184-064 179-236 105-604 179-168 349-237 349-962 179-232 118-047 349-240 125-770 349-766 183-878 181-975 106-470 151-085 125-773 110-056 370-303 105-377 370-298 370-301

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0129303

348

349

350

351

352

353

354

PIPE LOADER GRIPPER

18

20 19

17 1 2 21

22

8 7 43

9 11 12

10

5

6

5

13

16

14 23 15

08

ID0129377

355

PIPE LOADER GRIPPER REF PART NO. NUMBER

1

349-970 349-233 101-112 2 106-799 3 107-223 4 107-043 5 125-137 6 370-154 7 349-057 8 125-430 9 349-060 10 348-037 11 105-858 12 349-061 13 105-2335 14 351-163 15 151-163 16 125-771 17 349-243 349-255 18 115-483 19 115-499 20 349-298 21 349-972 22 125-770 23 157-537

QTY

DESCRIPTION

1 GRIPPER 1 GRIPPER - ADJUSTABLE GRIPPER KIT 4 ROLL PIN (M12-1.75 X 45MM) 2 SHLDR BOLT (M10 X 35MM, M8-1.25) 2 SHLDR BOLT (M12 X 35MM, M10-1.50) 4 BALL BEARING (.375") 2 ROLLER 2 PLUNGER 2 BRONZE BUSHING (.502" X 1.0") 2 TUBE 2 SPRING WASHER 2 BOLT (1/2-NC X 1-1/2") 2 SPRING GUIDE 2 COMPRESSION SPRING 2 CAP 2 HYD CYL (2" X 1" X 3") 2 COMPOSITION BUSHING (1.25") - FRONT SHUTTLE - BACK SHUTTLE 4 KLIP RING (1-1/4") 2 KLIP RING (1") 4 GRIP PAD 2 PIN (1.5" X 4.569") 4 COMPOSITION BUSHING (1") 2 WIPER SEAL

REMARKS

REAR FRONT (OPTIONAL UPGRADE)

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0129377

356

357

358

359

360

361

362

363

364

365

366

HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS

1

1

1

1

03

ID0109795

367

HYDRAULIC MOTOR SHUTTLE DRIVE SAE MOUNT PORTS REF PART NO. NUMBER

1

158-952 500-658

QTY

DESCRIPTION

HYDRAULIC MOTOR (SHUTTLE) 1 SEAL REPAIR KIT

REMARKS

INCLUDES REF NO'S: 1

NOT SHOWN:

157-712

1 SHAFT SEAL

FOOTNOTES:

NOTE:

03

ID0109795

368

AUTO GREASER (PUMP AND COMPRESSOR) TO FRONT NOZZLE 9 10 10

20

24

13 25

TO BACK NOZZLE

11

11

14 26

19

17

23

12 16

5

18

9

3 6 8

6 10

6 7

4 15 21

5

22 1 2

18

ID0109816

369

AUTO GREASER (PUMP AND COMPRESSOR) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

120-077 1 106-349 3 154-482 1 154-743 1 370-264 1 115-444 3 115-166 1 214-417 1 154-265 2 154-339 3 156-189 1 191-096 1 159-488 1 191-064 1 12. 106-270 4 13. 149-068 1 14. 117-672 1 15. 106-353 4 16. 370-292 1 17. 256-1006 1 256-027 1 256-025 18. 115-834 AR 19. 115-737 1 20. 115-106 1 21. 110-141 1 22. 156-273 1 23. 106-383 4 24. 149-868 1 25. 120-090 1 26. 499-299 1

DESCRIPTION

REMARKS

AIR COMPRESSOR BOLT (#8-32 X 3/4", PAN) CONNECTOR (04N-04O90) HOSE (04OFX90-23"-3000) AIR TANK PLUG (04N, ALN, SS) NIPPLE (04N-1.5") SEE FOOTNOTE 1 SOLENOID VALVE UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04N-04O) GREASE PUMP AIR VALVE KIT CHECK VALVE PUMP TUBE REPAIR KIT SCREW (M6-1.00 X 20mm) HOSE (04NFX90-224"-3000) ABRASION SLEEVE (1" X 20") FLG NUT (M6-1.00) GREASE BUCKET CONTAINER TOOL JOINT LUBE, 5 GAL, ENVTL FRIENDLY METAL FREE ALL WEATHER TOOL JNT LUBE, STD SPRAY 5 GAL TOOL JNT LUBE, SUMR SPRY 5 GAL EXHAUST WRAP (2", SOLD PER 1") ABRASION SLEEVE (1.59" X 40") REDUCER (06N-04NF) DRAIN (04N) CONNECTOR (02N-04O90) FLG LK SCREW (M10-1.5 X 30mm) CONNECTOR (04N-04OFX) SHUT-OFF(04NF-04NF, NONVENTED) GREASE FOLLOWER

NOT SHOWN:

FOOTNOTES:

1. PORT 1 INLET, PORT 4 OUTLET, PORTS 2, 3, AND 5 ARE PLUGGED

NOTE:

18

ID0109816

370

AUTO-GREASER (NOZZLES) ENDS WITH CMW S/N:

19

20

15 7

6

8 12

11

21 5

3

9 10 13 2

11

4

1

2 14 11 9 18

5 16

11 17 2 3

04

ID0069126

371

AUTO-GREASER (NOZZLES) ENDS WITH CMW S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

154-743 1 154-339 4 149-068 2 117-612 1 149-056 2 159-480 1 159-481 1 165-890 1 165-891 1 149-071 1 115-114 1 115-1010 1 370-296 2 106-083 115-135 4 370-276 1 154-963 1 115-136 1 156-927 1 154-379 1 106-386 2 106-327 2 117-611 1 115-737 1 154-482 1

DESCRIPTION

HOSE (04OFX90-23"-3000) CONNECTOR (04N-04O) HOSE (04NFX90-230"-3000) ABRASION SLEEVE (1.00" X 46") SPRAY NOZZLE AIR CAP (SS) FLUID CAP (SS) GASKET, PLUG GASKET, FLUID CAP NIPPLE (04N-5") ELBOW (04NF-04NF90) NIPPLE (04N-2.0") NOZZLE MOUNT SCREW (M8-1.25 X 20MM) REDUCER (08N-04NF) STATIONARY CLAMP HOSE (04OFX45-24"-3000) NIPPLE (04N-4") NEEDLE VALVE UN BR TEE (04OFX-04O-04O) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 30MM) ABRASION SLEEVE (1.0" X 22") ABRASION SLEEVE (1.59" X 40") CONNECTOR (04N-04O90)

REMARKS

FRONT NOZZLE MOUNT USED ON EARLY MODELS ONLY USED ON EARLY UNITS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0069126

372

NOTES:

ID0134963

373

LOADER/DRIVER

374

DECAL LOCATION PIPE BOX LOADER

2

5

6

5

7

2

8

4 1

3

8

09

ID0093313

375

DECAL LOCATION PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8

270-5953 270-6242 274-966 274-967 270-5306 274-957 700-963 274-962 700-958 273-670 274-965

QTY

DESCRIPTION

1 2 2 1 1 2 1 1 2

JT100 PIPE BOX LOADER SERVICE KIT JT100 T4F PIPE BOX LOADER SERVICE KIT DANGER ELECTROCUTION DITCH WITCH LOGOTYPE LOGOTYPE LOAD CHART MANUAL VALVE OPERATION DANGER NEVER RIDE ON BOOM PENDANT CONTROL TERMINAL BLOCK WARNING MOVING PARTS

REMARKS

USE ON JT100 T4F MACHINE.

FOOTNOTES

09

ID0093313

376

PEDESTAL AND INNER BOOM

10

9

9

8

10

8

8

9 INNER BOOM

8 8

7

15 11

PEDESTAL

8 12 8 8

11

1

12

8 8 8 8

11

8

10

6

9

10

12

9 2 13 8 5

11

20

12

3 14 21

4

19

04

16 18 17

ID0089530

377

PEDESTAL AND INNER BOOM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

151-197 190-849 151-198 190-849 348-285 348-284 179-267 179-268 179-269 125-483 105-385 105-969 105-072 105-052 179-270 106-480 24 516-118 370-517 1 115-001 1 115-172 1 259-462 1 349-833 106-398 AR

DESCRIPTION

REMARKS

CYL,HYD, BOOM SEAL KIT,OUTER BOOM CYL CYL, HYD LIFT SEAL KIT,OUTER BOOM CYL RING SPACER ROTATION BEARING LIFT CYL. PIN PIN PIN BUSHING LOCK WASHER (5/8") FLG BOLT (5/8-NC X 1-1/2",GD8) LOCK WASHER (3/8") BOLT (3/8-NC X 1-1/4") SLIDE STOP PIN SCREW (M16-2 X 110MM CL-10.9) COUNTERBALANCE VALVE LUBRICATION TUBE ZERK (02N) COLLAR (02NF) GREASE GUN COUPLER RIGHT COVER WASHER (M16, HARDENED)

SEE FOOTNOTE 1.

NOT SHOWN:

156-950 156-951 515-693 515-694

HYD LINE, LIFT CYL HYD LINE, OUTER BOOM HYD HOSE, OUTER BOOM HYD HOSE, LIFT CYL

FOOTNOTES:

1. SEAL KIT 500-2120.

NOTE:

04

ID0089530

378

379

380

381

382

SWING DRIVE MOUNT

9

8 3

8

6

10 7

4 8 1

5

2

05

ID0091481

383

SWING DRIVE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

348-276 348-277 158-969 105-400 105-385 105-282 105-070 515-691 516-113 516-117

QTY

-

DESCRIPTION

REMARKS

SWING DRIVE ECCENTRIC RING HYD MOTOR BOLT (5/8-NC X 1-1/4") LOCK WASHER (5/8") BOLT (1/2-NC X 1-1/4", ALN) LOCK WASHER (1/2") HOSE HYD CONTROL VALVE COUNTERBALANCE VALVE

OBSOLETE

SWING DRIVE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0091481

384

SWING DRIVE

12

2 6

10 1

11

5

3 8

7

13

14

4

14

13 9

04

ID0091480

385

SWING DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

348-276 348-278 1 348-279 1 168-058 3 167-344 3 168-059 1 348-280 1 126-197 3 166-183 1 167-345 1 348-281 7 348-282 7 348-283 14 126-198 2 126-199 2

DESCRIPTION

REMARKS

SWING DRIVE BRAKE CYLINDER BRAKE PISTON PLANET GEAR PLANET GEAR SHAFT INPUT GEAR BRAKE DRIVER THRUST BEARING PLANET CARRIER OUTPUT SHAFT FRICTION DISC BRAKE DISC BRAKE SPRING BEARING CONE BEARING CUP

INCLUDES REF NO.'S 1-14, OBSOLETE OBSOLETE OBSOLETE

OBSOLETE

NOT SHOWN:

165-897 190-987

1 1

HYD. MOTOR GASKET SEAL REPAIR KIT

FOOTNOTES:

NOTE:

04

ID0091480

386

387

388

HOIST HYDRAULICS

TO HOSE REEL ROTATION PUMP

FROM PIPE LOADER POWER BEYOND

29 28

13 25 10 TO HYD TANK

IN

20 23

21

17

30 14 1 18

19 15

7

12

OUT

8

A 21 4

2 3

9

B

26

5

11

6

37

27

2 3 2 FRAME

16

36

24

3 22 35 31 34

33 32

10

ID0109680

389

HOIST HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

154-026 514-021 2 154-441 2 154-322 1 155-193 1 154-235 1 154-470 154-310 154-311 515-639 1 515-175 154-220 2 154-230 1 515-259 154-370 1 515-688 149-645 154-308 515-689 1 117-204 1 117-205 1 515-642 154-457 1 117-203 1 116-259 AR 516-113 515-727 515-728 516-103 515-726 156-976 357-170 1 110-333 1 117-669 1 106-162 1 106-163 1 106-561 2 499-268 -

DESCRIPTION

UNION (12J-12JFX90) UNION (12O-12JFX) REDUCER (10O-12OF) CONNECTOR (08O-10S90) REDUCER (10S-08SF) CONNECTOR (08S-08O90) CONNECTOR (10O-12S45) REDUCER NUT (10OF) REDUCER STEM (04O) HOSE (04OFX-140"-3000) HOSE (04OFX90-16"-3000) CONNECTOR (04O-06S) BRANCH TEE (06S-04O-04O) HOSE (10OFX45-14"-3000) RUN TEE (12S-10O-10O) HOSE (10OFX90-193"-3000) HOSE (10OFX90-183"-3000) CONNECTOR (10O-12S) HOSE (10OFX90-105"-3000) ABRASION SLEEVE (1.59" X 108") ABRASION SLEEVE (1.59" X 195") HOSE (08OFX90-176"-3000) UNION (12O-12OFX90) ABRASION SLEEVE (1.00" X 143") BULK EDGE (1/2", SOLD PER 1") HYD CONTROL VALVE HOSE (12JFX-38"-2250) HOSE (12JFX90S-42"-2250) PROPORTIONAL VALVE HOSE (12OFX45S-12"-2250) UNION RUN TEE (12JFX-12J-12J) BRACKET BOLT-ON CLAMP (1") ABRASION SLEEVE (1.75" X 55") FLG SCREW (M8-1.25 X 20MM,8.8) FLG SCREW (M8-1.25 X 30MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) BULKHEAD SWIVEL

REMARKS

USE 1 @ 12"

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0109680

390

391

392

ELECTRICAL DIAGRAM

TO ENGINE HARNESS

HOIST

A

A

A

A

A

A

OUT

A

13

IN

B

B

B

B

B

B

ROT.

I.B.

O.B.

EXT.

OPT.

OPT.

A

A

B

B

10

B

4 CW

UP

UP

OUT

A

A

A

A

B

B

B

B

CCW

DN

DN

IN

WHITE

RED

9

BLUE GREEN

14

RED/BLK BLACK

3

ORANGE GREEN/BLK ORANGE/BLK ORANGE/R

B

A

13

BLUE/R RED/WHT GREEN/WHT

5

14

12

BROWN

RED/WHITE ORANGE/BLACK GREEN/BLACK BLUE RED ORANGE BLACK RED/BLACK GREEN

7

BLUE/RED

GREEN

ORANGE/RED GREEN/WHITE

WHITE

AMPLIFIER

8

B

1 2

DIN CONNECTOR

3 4 5 6

15

7 8 9

OVERLOAD SYSTEM

10 11 12 13 14

12 VDC RED FROM AMP

A

GREEN RED W/BLACK T BLACK ORANGE RED BLUE GREEN W/BLACK T ORANGE W/BLACK T RED W/WHITE T GREEN W/WHITE T ORANGE W/RED T BLUE W/RED T WHITE W/RED T WHITE

15 16 17

85

30

87A

18 19 20

WHITE AMP TRIGGER SIGNAL

WHITE

RED W/ WHITE T

WHITE W/ BLACK T

2

BLACK FROM AMP

21

OPEN

BLACK W/WHITE T BLUE W/WHITE T BLACK W/RED T BLUE W/BLACK T

1

BLACK GREEN

TO ENGINE HARNESS

22

WHITE

86 87

WHITE W/ RED T

16 BLUE

2

GREEN

11 RED

RED BULLET CONNECTOR 85

BROWN GREEN

BROWN GREEN W/ BLACK T BUTT SPLICE

87A

30

86

85

GREEN 87

87A

30

GREEN

86 87

2 BULLET CONNECTOR

WHITE W/ RED T

BLUE

06

RED

ID0091479

393

ELECTRICAL DIAGRAM HOIST

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

213-391 1 217-826 3 215-478 2 215-734 AR 217-405 1 217-406 1 217-810 1 213-314 1 213-389 1 213-394 1 516-113 1 213-393 1 214-047 1 214-103 2 213-392 1 213-296 1 215-224 1

DESCRIPTION

PENDENT TO PANEL MINI RELAY (SPRT) BUTT CONNECTOR (14-16 GA) CABLE (16 GA, 2-CONDUCTOR) PROPORTIONAL AMPLIFIER POTENTIOMETER FUSE (ATC, 10 AMP) TERMINAL BLOCK, 22 STATION PROPORTIONAL PENDENT PENDENT CABLE HYD CONTROL VALVE RELAY HARNESS WEATHER PACK (2-WAY FEMALE) MALE CONNECTOR (2-WAY) PANEL TO SOLENOID DIN CONNECTOR HARNESS 3-WAY WP MALE CONNECTOR

REMARKS

USE 1 @ 11'

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0091479

394

ELECTRICAL DIAGRAM HOIST

I.B. UP - 1

1 - GREEN

I.B. DOWN - 2

2 - RED/BLK

O.B. UP - 3

3 - BLACK

M A

L U

K O.B. DOWN - 4

4 - ORANGE

ROT. CW. - 5

5 - RED

ROT. CCW. - 6

6 - BLUE

EXT. OUT - 7

7 - GREEN/BLK

EXT. IN - 8

8 - ORAN/BLK

AUX 1 A - 9

9 - RED/WHT

AUX 1 B - 10

10 - GRN/WHT

AUX 2 A - 11

11 - ORAN/RED

AUX 2 B - 12

12 - BLUE/RED

RLY COIL 86 - 13

13 - WHITE/RED

MAIN PWR/RLY 30 - 14

14 - WHITE

PBS/AMP PWR - 15

15 - PWR DIN/RLY 87

DIN GND - 16

16 - RELAY GND 85

PBS GND - 17

17 - GROUND

AMP GND - 18

18 - BLK/WHT

START RELAY - 19

19 - BLUE/WHT

STOP RELAY - 20

20 - BLK/RED

AMP TRIGGER - 21

21 - BLUE/BLK

FUTURE USE - 22

22 - FUTURE USE

J

N

T S

H

B P

V

C D

R E

G F

WIRING GUIDE, RECEPTACLE A-RED B-GREEN C-ORANGE D-RED W/WHITE T E-BLACK F-RED W/BLACK T G-BLUE H-ORANGE W/BLACK T J-GREEN W/BLACK T K-WHITE W/BLACK T

L-WHITE M-BLUE W/BLACK T N-BLACK W/WHITE T P-GREEN W/WHITE T R-BLUE W/WHITE T S-BLACK W/RED T T-WHITE W/RED T U-ORANGE W/RED T V-BLUE W/RED T

22 STATION TERMINAL BLOCK

06

ID0091479

6

06 NGE

AUX. 1

A B ENGINE STOP

CCW

B ON

WHITE

POTENTIOMETER IN CW UP

WHITE UP

OUT DOWN

EXTEND OUTER BOOM

A AUX. 2 WHITE (POWER)

ORA

YELLOW

BLUE

WHITE

RED / BLACK TR

GREEN

WHITE

WHITE W/ RED T

ORANGE

BLACK

RED

BLACK / RED TR

BLUE

GREEN / BLACK TR

ORANGE / BLACK TR

ORANGE W/ RED T

BLUE W/ RED T

GREEN / WHITE TR

RED / WHITE TR

BLUE W/BLACK T

BLACK W/WHITE T

MAIN POWER (12V)

AUX

395

ELECTRICAL DIAGRAM HOIST

POWER OFF

WHITE

WHITE ROTATION

WHITE

INNER BOOM DOWN

WHITE

PROPORTIONAL PENDANT

ID0091479

396

397

398

HYD CONTROL VALVE HOIST

6 1

A

6

7 6

5 6

7 6 4 A

5

6

7 6 7 6 2

3 SECTION A-A

04

ID0089475

399

HYD CONTROL VALVE HOIST

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

516-113 190-845 190-846 499-090 190-847 190-848 155-757 155-758

QTY

-

DESCRIPTION

REMARKS

CONTROL VALVE SEAL REPAIR KIT SEAL REPAIR KIT SEAL/WASHER SPOOL SEAL REPAIR KIT SEAL REPAIR KIT O-RING (021 D70) O-RING (019 D70)

OBSOLETE INLET RELIEF PORT RELIEF LOAD PLUG PORT RELIEF

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0089475

400

401

402

NOTES:

ID0134963

403

ACCESSORIES

404

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

405

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

406

DRILLING FLUID TRANSFER

3 1

2

6

4

04

5

ID0119774

407

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

153-371 153-358 514-386 159-439 159-490 165-895 111-083 308-651 155-263 155-264 110-367 153-341

QTY

1 1 1 -

DESCRIPTION

REMARKS

Y-STRAINER PARTS ASS'Y TRANSFER HOSE (3" FHC, 50') FHC BODY (3-1/2" FHC X 3"NPT) Y-STRAINER (48NF) STRAINER (4" X 9") O-RING (END CAP) END CAP END CAP CLAMP FHC ADAPTER (56-48N) FHC BODY (56-48H) WORM CLAMP (3.250" TO 4.125") FHC ADAPTER (56-48H)

INCLUDES REF NO.'S 1, 2 & 3 INCLUDES REF NO.'S 4, 5 & 6

USE TO REPAIR 153-358 USE TO REPAIR 153-358 USE TO REPAIR 153-358

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0119774

408

WIRELINE KIT THRU SAVER SUB

1

2 3

4 5

6

03

ID0069276

409

WIRELINE KIT THRU SAVER SUB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

101-061 308-449 1 106-386 2 358-855 1 106-267 2 105-693 1 215-1644 1

DESCRIPTION

REMARKS

SIDE ENTRY WIRELINE KIT TORQUE BRACKET FLG LOCKNUT (M8-1.25) PACK-OFF FITTING (.125-.187) SCREW (M8-1.25 X 35MM) ALLIGATOR CLIP .312" X 2.343" COLLECTOR RING

USE REPAIR KIT 500-2203

NOT SHOWN:

FOOTNOTES:

NOTE:

03

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WIRELINE KIT

JT7020 BEGINS WITH S/N 2T3030

8

1

2

TO MUD SUPPLY HOSE

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7

3 6

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WIRELINE KIT

JT7020 BEGINS WITH S/N 2T3030 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

101-059 308-450 1 149-592 1 190-821 2 358-855 1 115-156 1 215-2264 1 155-210 1 153-150 1 106-559 2

DESCRIPTION

WIRELINE KIT TORQUE BRACKET WATER SWIVEL (WIRELINE) SEAL KIT STRAIN GRIP (06N) REDUCER (08N-06NF) COLLECTOR RING CONNECTOR (08N-08N) CONNECTOR (24S-32J90) SCREW (M12-1.75 X 25mm)

REMARKS

USE REPAIR KIT 500-2203

NOT SHOWN:

FOOTNOTES:

NOTE:

06

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WIRELINE KIT JT7020

8

1

10 2 9 TO MUD SUPPLY HOSE

5

7

3

6 4

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WIRELINE KIT JT7020

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

101-060 370-526 1 350-476 1 190-1423 2 358-855 1 115-156 1 215-1644 1 350-630 1 514-341 1 106-559 2 105-688 3 105-693 1

DESCRIPTION

WIRELINE KIT TORQUE BRACKET WATER SWIVEL SEAL KIT STRAIN GRIP (06N) REDUCER (08N-06NF) COLLECTOR RING COIL MOUNT CONNECTOR (24S-24J90) SCREW (M12-1.75 X 25mm) SCREW (M6-1.00 X 35mm) ALLIGATOR CLIP .312" X 2.343"

REMARKS

USE REPAIR KIT 500-2203

NOT SHOWN:

FOOTNOTES:

NOTE:

04

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415

416

NOTES:

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MISCELLANEOUS

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418

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

419

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

420

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

421

422

JT7020 Related Publications Component

Ass’y

P/N

Model: JT7020 ............... Parts Manual ......................................................... ............ 053-473 JT7020 ............... Operators Manual .................................................. ............ 054-518 JT7020 ............... Repair Guide (Service Manual) .............................. ............ 055-516 JT7020 ............... Supplementary Maint Guide - Trenchless .............. ............ 055-485 JT7020 ............... Special Tools Guide .............................................. ............ 052-901 Engine: Deutz .................. Parts Manual - BF6M1013EC ......................... 194-776 ........ N/A Deutz .................. Parts Fiche Set - BF6M1013EC ............................. ................ N/A Deutz .................. Operators Manual - BF6M1013EC ......................... ................ N/A Deutz .................. Service (Shop) Manual - BF6M1013EC ................. ................ N/A Deutz .................. Problem Diagnosis Guide ...................................... ............ 050-555 Deutz .................. Sales & Service Directory ...................................... ............ 050-556

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 195-448 Element (primary) .............................................................................. 194-822 Air Stack Cap (5.000”) ...................................................................................... 196-317 Oil Filter Element (spin-on) - Deutz .................................................................. 159-332 Fuel Filter Element (pre-filter, cartridge) - Deutz................................................ 159-334 Element (primary, spin-on) - Deutz .................................................. 195-435 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................ 159-074 Element (1-1/2-UNF, spin-on, Replacement) ..................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) ............................................. 149-840 Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ........................................................ 159-239 Strainer (4.000” x 9.0”) - Y-Strainer ........................................................ 159-490

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.01

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