Ditch Witch JT4020 Mach 1 Parts Manual 053-086

1

JT4020 Mach 1 ISSUE NO. 13PL-05/19 For Replacement Copy Order P/N 053-086

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT4020 Mach 1 Directional Drilling System

Copyright 2004, 2005, 2007, 2011, 2012, 2014, 2015, 2017, 2019 by The Charles Machine Works, Inc.

Works, Inc.

, Ditch Witch, CMW, and Subsite, are registered trademarks of The Charles Machine

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

5

CONTENTS______________________ Decals

JT4020 Mach 1 ........................................... 8

Engine Components

Air Filter System ........................................ 24 Covers - Battery........................................... 32 Covers - Engine ........................................... 28 Engine - John Deere Diesel ............................ 14 Engine Mounts .......................................... 18 Engine Oil Drain ........................................ 22 Engine Skid ................................................ 20 Gauge Panel .............................................. 34 Radiator..................................................... 26 Relay Panel ................................................ 36 Sound Insulation ....................................... 30

Operator Station

Console...................................................... 46 Console - Right............................................ 52 Console Relay Panel - Left .......................... 50 Console Gauges ......................................... 48 Dual Axis Joystick ...................................... 54 Operator Station ...................................... 40 Seat - Belts - Cover .................................... 44

Track Frame & Main Frame

2-Post ROPS............................................... 70 Cylinder - Grease ......................................... 64 Drill Frame - Cover/Locks/Switches ................ 72 Fuel Tank ................................................... 68 Idler ........................................................... 60 Roller ......................................................... 62 Stabilizer - Rear .......................................... 66 Track Group - Rubber .................................. 58

Anchor Systems

Anchor ....................................................... 88 Auger Anchor Base .................................... 76 Auger Anchor Drive, Left........................... 84 Auger Anchor Drive, Right ........................ 82 Anchor Valve/Cover Mount ...................... 78 Flange Hex Driver ...................................... 86 Front Pipe Guide ....................................... 80

Lubricator

Applicator .................................................. 98 Auto-Luber Assembly ................................ 94 Grease Pump ............................................. 96 Grease Pump Mounting ............................ 92 Selector Valve ......................................... 100

Drill Frame

Carriage ................................................... 108 Center Pipe Support ................................ 118 Clamp Assembly ...................................... 120 Grease Cylinder ....................................... 124 Pivot ........................................................ 104 Rotation Drive Gearbox .......................... 114 Spindle Brake .......................................... 116 Thrust Drive............................................. 106 Thrust Idler .............................................. 112 Wrench Pipe Guide ................................. 122

Pipe Loader System

Guard Lock Pin ........................................ 146 Pipe Box................................................... 142 Pipe Loader Gripper ................................ 136 Pipe Loader Lifters .................................. 130 Pipe Loader Shuttle, Front ...................... 132 Pipe Loader Shuttle, Rear ....................... 134 Pipe Loader Shuttle Drive ....................... 128 Shuttle Guard .......................................... 144 Shuttle Stop............................................. 138 Shuttle Stop Indicator ............................. 140

Fluid System

Antifreeze Tank ....................................... 158 Fluid Pump - Power................................... 156 Mud Pump - Fluid ..................................... 154 Mud Pump Plumbing .............................. 150 Mud System Plumbing ............................ 152 Wash Wand ............................................. 160

ID0135082

6

CONTENTS______________________ Hydraulics

2-Speed Track/Thrust Hydraulics ............ 192 Anchor Motor Hydraulics, Left................ 230 Anchor Motor Hydraulics, Right ............. 228 Anchor Supply Hydraulics ....................... 224 Anchor Valve Pressure Return ............... 226 Auxiliary Supply/Return Hydraulics ........ 238 Auxiliary Valve Hydraulics ....................... 236 Cylinder - 2” x 1” .................................... 258 Cylinder - 2” x 1.25” x 24” ...................... 260 Cylinder - 3” x 1.75” ............................... 262 Cylinder - 4” x 2” .................................... 264 Cylinder - 4” x 2” x 10” ........................... 266 Cylinder - 4.5” x 2.25” x 2.75” ................ 268 Cylinder Anchor Thrust, Left ................... 234 Cylinder Anchor Thrust, Right ................. 232 Frame Tilt Hydraulics .............................. 244 Greaser Hydraulics .................................. 254 Gripper Hydraulics .................................. 252 Hydraulic Diagram................................... 168 Hydraulic Reservoir ................................. 176 Hydraulic Schematic................................ 164 Load Sense Hydraulics............................. 204 Main Frame Bulkhead ............................. 180 Mud Check Supply Hydraulics ................. 200 Mud Motor Hydraulics ............................ 210 Oil Cooler Hydraulics............................... 172 Pipe Lifter Hydraulics .............................. 250 Pipe Loader Supply/Return ..................... 246 Pipe Shuttle Hydraulics ........................... 248 Remote Filter .......................................... 190 Rotation - Thrust/Mud Gauges ............... 178 Rotation Hydraulics ................................. 182 Rotation Hydraulics ................................. 186 Rotation Motor/Case Drain Hydraulics... 188 Rotation Test Ports ................................. 184 Seat Rotation Hydraulics ......................... 256 Shuttle Stop Hydraulics ........................... 242 Spindle Brake Hydraulics......................... 194 Stabilizer Hydraulics ................................ 240 Thrust Drive Hydraulics ........................... 208 Thrust Hydraulics .................................... 206 Thrust/Track Drive Pump Hydraulics ...... 202

Track Brake Hydraulics ............................ 198 Track Case Drain Hydraulics .................... 214 Track Drive Hydraulics ............................ 212 Track Shift Hydraulics.............................. 196 Wrench Hydraulics .................................. 216 Wrench Hydraulics, Front ....................... 218 Wrench Hydraulics, Rear ........................ 220 Wrench Hydraulics, Rotate ..................... 222

Electrical

Alarm/Strobe Light.................................. 314 Battery..................................................... 310 Electrical Diagram ................................... 306 Electrical Diagram - Drill Frame Harness ...... 302 Electrical Diagram - Engine ....................... 280 Electrical Diagram - Gauge........................ 286 Electrical Diagram - Main Frame ................ 298 Electrical Diagram - Operator Station ......... 288 Electrical Diagram - Relay ......................... 284 Electrical Diagram - Work Light ................. 300 Electrical Schematic ................................ 272 Electrical Strike System ........................... 308 Engine Ground ........................................ 312

Accessories

Cold Start................................................. 318 Drilling Fluid Transfer .............................. 320 Grounding Hardware .............................. 330 Heated Hose Kit ...................................... 324 Mud Mixing Accessories ......................... 322 Tool Box................................................... 334 Vandal Covers ......................................... 332 Wire Line Kit ............................................ 326 Working Light .......................................... 328

Miscellaneous

Bolt/Nut Torque Chart ............................ 338 Filters....................................................... 344 Optional Kits............................................ 344 Related Publications ............................... 344 Replacement O-Ring Chart ..................... 343 Warranty Registration............................. 346

ID0135082

7

DECALS

8

DECAL LOCATION JT4020 MACH 1

VIEW ROTATED 90º 40

34

28 1 14

6

9 36

2 10

18

26

3 5 15

28 21

33 17

13

25

20

8

3

5

24

28 11

22 13

4

37

32 29

3

23 30

05

ID0133328

9

DECAL LOCATION JT4020 MACH 1

39

7

19

28

3

29

27

12

31

22

31

38 1

41 31

3

5 31 1 35

31 3

05

28

5

ID0133328

10

DECAL LOCATION JT4020 MACH 1

21.5” 10.7”

2.25”

7.0”

1.30”

23.7”

13.7”

22.4”

1.50”

.50” 28

05

.50” 1.00”

16

16

1.00”

28

ID0133328

11

DECAL LOCATION JT4020 MACH 1 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

275-873 274-049 274-050 274-318 270-5131 274-442 274-678 274-724 270-6773 273-217 273-219 273-218 273-452 274-877 274-883 274-884 275-326 275-400 273-181 270-1023 274-291 275-497 275-449 275-033 273-475 275-120 274-672 275-148 273-146 275-184 275-197 270-5127 275-230 273-186 273-278 275-355 273-231 273-227 273-198 273-233 273-120 273-119 273-121

QTY

DESCRIPTION

3 1 6 1 4 1 1 1 1 1 1 1 AR 1 1 24 1 1 1 1 1 2 1 1 1 1 1 1 29 2 1 6 1 1 1 1 1 1 1 1 1 1

DECAL KIT - JT4020M1 DANGER ELECTROCUTION WARNING JOBSITE HAZARD TIE DOWN LOCATION BATTERY DISCONNECT LIFT LOCATION JT4020 MODEL-ID WARNING ONE CALL NOTIFICATION PATENT INSTRUMENT PANEL PIPE - ROTATION - FLUID IGNITION - JOYSTICK - GAUGE NOTICE COOLANT GRAPHIC STRIPE DITCH GRAPHIC STRIPE WITCH GRAPHIC STRIPE WARNING CRUSHING WEIGHT NOTICE OIL LEVEL ANCHOR ROTATION-THRUST NOTICE OIL LEVEL SOUND POWER RATING OIL DRAIN-ID DITCH WITCH LOGO PLACARD NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL RESERVOIR (THF) ENVIRO HYDRAULIC RESERVOIR FUEL TANK (DIESEL) NOTICE ADD COOLANT WARNING MOVING PARTS DANGER ROTATING SHAFT BATTERY WARNING STRIPE (1.75” X 18”) MACH 1 IDENTIFIER DANGER WRENCH CAUTION HOT PARTS WARNING CYLINDER LOCK SHUTTLE STOP INDICATOR TRACKER CONTROL FRONT WRENCH VALVE LEFT RELAY PANEL RELAY PANEL PIPELOADER/SEAT VALVE

REMARKS

8 PER TRAFFIC CONES

USE 80” 4 PER PIPE BOX

SEE FOOTNOTE 1

SEE FOOTNOTE 2 4 PER PIPE BOX

FOOTNOTES

1. NOT PART OF KIT. FOR EUROPEAN UNITS ONLY. 2. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL.

05

ID0133328

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE 1 4

27

3

24

37

38

TO SUPPLY ON SETUP VALVE

2

18 17 16

TO AUX. TANK

TO CRANKCASE 23 VENT HOSE

45

26

42

36

34 35

12

13

FROM AUX TANK

41 40 39

19

20 21

44 43 25 5

39 41

33 FROM HYD TANK 11

6

40 14 15 FUEL RETURN TO TANK

22 46

7 32 31 8

FROM FUEL TANK

31

31 28

9 10

05

TO TRANSFER PUMP

FROM INJECTOR OVERFLOW

29 30

ID0070540

15

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

196-373 1 154-955 153-340 1 149-939 1 150-2180 1 190-1371 336-051 1 160-897 1 194-083 1 194-823 165-883 194-815 194-816 194-493 217-451 211-022 170-373 194-159 168-617 194-134 1 105-091 4 106-473 4 184-404 2 106-079 2 149-838 1 500-966 215-183 1 217-736 1 196-372 1 194-027 105-244 4 105-048 4 106-383 12 105-156 8

DESCRIPTION

EXTENSION TUBE (3" OD X 12") HOSE (08OFX90-102"-3000) HYDRAULIC PUMP FILTER ELEMENT HYDRAULIC PUMP LS PUMP SEAL KIT FLY WHEEL HOUSING COVER DRIVE COUPLING ENGINE - DEERE DIESEL THERMOSTAT GASKET, THERMOSTAT OIL FILTER ELEMENT FUEL FILTER ELEMENT PRIMARY FILTER SEDIMENT BOWL ALTERNATOR 95 AMP (REMAN) STARTER FAN BELT WATER PUMP GASKET, WATER PUMP FAN (26.0" OD, 2.50" BC) LOCK WASHER (5/16") SCREW (M8-1.25 X 130mm) COOLING FAN SPACER SCREW (M10-1.50 X 30mm) HYDRAULIC PUMP SEAL REPAIR KIT SENDER, OIL PRESSURE HD OIL PRESSURE SWITCH MUFFLER OUTLINE MUFFLER CLAMP (4.143") WASHER (1/2") BOLT (1/2-NC X 1-1/2") FLG LK SCREW (M10-1.50 X 30mm) BOLT (3/8-NC X 1-1/2")

REMARKS

SEE FOOTNOTE 1

BEGINS WITH S/N

SEE FOOTNOTE 3

SEE FOOTNOTE 2 USE 567 LOCTITE PIPE SEALANT USE 567 LOCTITE PIPE SEALANT

USE 242 LOCTITE USE 242 LOCTITE USE 242 LOCTITE, TORQUE TO 30 FT LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0070540

16

ENGINE REF PART NO. NUMBER

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

QTY

105-072 8 217-550 1 153-161 1 194-049 1 154-286 1 154-264 1 157-201 156-275 1 156-276 1 156-277 1 110-528 4 116-108 AR 153-160 1 155-162 1 115-286 1 157-050 1 105-302 2 106-398 2 110-259 2 105-118 2 105-245 2 116-108 AR 116-750 AR 110-026 2 110-249 2 116-108 AR

DESCRIPTION

LOCK WASHER (3/8") WATER TEMPERATURE SENDER ELBOW (-12H45, SPECIAL) MUFFLER CLAMP (3.135") CONNECTOR (12O-16S90) CONNECTOR (08O-10S45) O-RING (049 D70) TUBE CONNECTOR (04H-05T) FERRULE (05T) COMPRESSION NUT (05T) SNAP-ON CLAMP (.531" TO .593") BULK HOSE (5/16", SOLD PER 1") S/0 COUPER (18M-10H45) S/O COUPLER (04N-05H) REDUCER (08N-1/4-NF) O-RING (116 D70) BOLT (5/8-NC X 2", GD8) WASHER (M16, HARDENED) BOLT-ON CLAMP (.625") WASHER (3/8") SCREW (M10-1.50 X 25mm) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/8", SOLD PER 1") WORM CLAMP (1/2" TO 1-1/4") WORM CLAMP (1/4" TO†") BULK HOSE (5/16", SOLD PER 1")

REMARKS

SEE FOOTNOTE 5

SEE FOOTNOTE 4

USE 1 @ 68" REMOVE PLUG AND INSTALL ELBOW IN WATER PUMP USE 567 LOCTITE PIPE SEALANT USE 567 LOCTITE PIPE SEALANT LOCTITE 242

USE 1 @ 52" USE 1 @ 28" USE 1 @ 78.0"

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

5.

TORQUE CROSSBOLT TO 85-90 FT LB; MOUNT FLUSH WITH END OF SHAFT RE-INSTALL GASKET FROM COVER PLATE. FAN MUST BE CENTERED IN DIAMETER OF RADIATOR SHROUD OPENING, INSTALL WITH NOTCHES TOWARD RADIATOR ONE O-RING COMES WITH REF. #3 (HYDROSTATIC PUMP) UNDER AUX MTG PAD COVER REMOVE O-RING FROM PLUG AND INSTALL ON WATER TEMPATURE SENDER WHEN ASSEMBLING

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0070540

17

18

19

20

21

22

23

24

25

26

27

28

ENGINE COVERS 26

25 40

27

15

22 21 28

18

3

7

21

38

32 37

8

17

20

14 31

30 35

1

22 19

19

36 39

11 26

2

29

12 4

34

25 33 23

10

5

16

24 13

9 13

05

6 ID0070512

29

ENGINE COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

309-463 309-462 309-236 303-705 310-452 310-448 350-611 354-564 354-579 350-419 354-581 111-002 105-617 350-412 309-243 106-228 116-489 116-489 116-489 117-558 214-961 217-309 110-757 110-596 106-991 106-551 354-884 350-420 111-051 111-052 110-989 105-650 350-745 184-870 106-561 115-686 115-686 115-477 106-389 308-718 117-378 115-033 106-386 320-438

QTY

DESCRIPTION

1 REAR ENGINE PANEL (LEFT) 1 REAR ENGINE PANEL (RIGHT) 1 ENGINE PANEL (TOP) 1 FIREWALL 1 FRONT ENGINE PANEL (LEFT) 1 FRONT ENGINE PANEL (RIGHT) 1 FRONT HOOD 1 GRILLE 1 DOOR PANEL 1 LEFT DOOR 1 DOOR PANEL 2 LIFT-OFF HINGE (OFF-SET) 4 LIFT-OFF HINGE (OFF-SET) 2 LEFT DOOR 1 PLATE 24 SCREW (M5-0.80 X 10MM) AR BULK EDGE (1/8", SOLD PER 1') AR BULK EDGE (1/8", SOLD PER 1') AR BULK EDGE (1/8", SOLD PER 1') 14 ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) 14 LEVER LATCH (ADJUST LOCKING) KEYS (PAIR) 79 FLG LOCK SCREW (M8-1.25 X 20MM) 75 CLIP NUT (M8-1.25) 1 PROP BAR 1 RIGHT DOOR 2 HINGE 2 HINGE 2 POCKET PULL 16 SCREW (M4-0.70 X 10MM) 1 BACKUP BAR 2 SPACER 2 LOCKNUT (M8-1.25, PRV TRQ, 10.9) AR BULK EDGE (5/32", SOLD PER 1") AR BULK EDGE (5/32", SOLD PER 1") 1 GRIP RING (.375") 2 WASHER (M8) 1 DOOR AR BULK HOSE, LOW PRESSURE (-12) 2 GROMMET (1-1/4") 2 FLG LOCKNUT (M8-1.25) 1 DOOR PANEL

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE 1 @ 35.5" USE 1 @ 31.5" USE 2 @ 27.5"

INCLUDES: KEYS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 35.5" USE 1 @ 8.0"

USE 1 @ 53.0"; SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. INSTALL THROUGH HOLES IN TOP PANEL (309-236) AFTER INSTALLING GROMMETS (115-033).

2. INSTALL IN HOLES IN TOP PANEL (309-236) BEFORE INSTALLING HOSE (117-378).

NOTE:

05

ID0070512

30

SOUND INSULATION ENGINE COVERS

1

2

3

03

4

ID0071628

31

SOUND INSULATION ENGINE COVERS REF PART NO. NUMBER

1.

2.

3.

4.

QTY

354-937 1 354-938 1 354-939 1 107-950 20

DESCRIPTION

REMARKS

SOUND INSULATION (HOOD-FRONT) SOUND INSULATION (HOOD-REAR) SOUND INSULATION (BATTERY PANEL) INSULATION STUD

SEE FOOTNOTE 1, 2 SEE FOOTNOTE 1, 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

2.

FIBERGLASS MUST BE SCORED ALONG BEND LINE TO ACHIEVE ACCEPTABLE BEND RESULTS "X" MARKS ON INSULATION INDICATE APPROX LOCATION OF INSULATION STUDS

NOTE:

03

ID0071628

32

33

34

GAUGE PANEL

8

2

17

3 0

FU

5

E

0

6

19

BA TT

SO L

I D ST AT

HO

UR

14 18 0 0

S

4

10

WA TE TE MP 0

25

15 16

18

11 13

O PR IL ES

0

6

25

O PR IL ES

7 1

12

20

9

14

02

ID0139743

35

GUAGE PANEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

308-337 1 215-133 215-415 215-129 215-415 215-2594 258-037 215-415 215-131 215-415 217-020 217-046 214-301 110-560 8 211-070 217-907 117-383 1 310-126 1 306-603 217-027 217-036 106-987 4 116-489 AR 106-076 4 111-112 1

DESCRIPTION

INSTRUMENT PANEL FUEL GAUGE NITE-LIGHT KIT (12V DC) VOLT METER NITE-LIGHT KIT (12V DC) HOUR METER WATER TEMPERATURE GAUGE NITE-LIGHT KIT (12V DC) OIL PRESSURE GAUGE NITE-LIGHT KIT (12V DC) PILOT LIGHT BULB (12V DC) ACCESSORY SOCKET POP RIVET (3/16" X 1/2", ALUM) TACHOMETER (3000 RPM) ROCKER SWITCH (DPDT) ON-ON CONTROL HANDLE SEAL SEAL BACK-UP PANEL AUDIO ALARM INSERT (RED) HYD OIL HI TEMP INSERT (YELLOW) HYD OIL PSI FLG LOCK SCREW (M6-1.00 X 16mm) BULK EDGE (1/8", SOLD PER 1 FT) WASHER (1/4") PLUG (1.00)

REMARKS

ON-ON, SPDT

USE 1 @ 32.5"

NOT SHOWN:

106-574

5

CLIP NUT (M6-1.00)

ATTACH TO HYDRAULIC TANK

FOOTNOTES:

NOTE:

02

ID0139743

36

37

38

NOTES:

ID0134963

39

OPERATOR STATION

40

OPERATOR STATION 53 58

54

60

61

22 1

2 3 4

59

5

44 61 11 39 25 14

6 7 8 33

17 13

9 23

30

41

33

48

43 47

49

12 15 13 16

10

31

42

27

11

48

55

45

57

28 34 20 40 29

49 32

47 26

47

19

25

56

48

46

8

24

30 36

20 51

MAINFRAME 18

35 37

C

38

21

47 6

52

29 50

807-705

41

OPERATOR STATION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

308-794 1 117-156 1 354-454 1 125-813 2 354-390 1 106-345 2 105-423 1 111-001 2 125-754 1 179-226 1 105-245 3 106-396 1 110-084 2 125-771 1 181-981 1 151-031 1 125-770 1 184-064 1 350-989 2 106-561 5 106-399 1 106-336 1 217-007 1 105-503 1 110-093 2 179-225 1 350-988 1 183-767 1 106-162 7 106-551 10 106-685 1 106-381 4 106-992 10 354-488 1 354-500 1 311-799 1 106-595 4 106-388 4 105-223 1 192-006 1 192-005 1 306-609 1 214-416 1 106-538 2

DESCRIPTION

REMARKS

OPERATOR FRAME WELDMENT TORSION SPRING HANDLE SPACER COMPOSITION BUSHING (1") HANDLE SCREW (M20-2.50 X 50mm) WASHER (3/4") WASHER (M51.2) COMPOSITION BUSHING (2") TAPERED PIN (50.8mm X 272mm) SCREW (M10-1.50 X 25mm) WASHER (M10, HARDENED) BRASS BUSHING (1-5/32") COMPOSITION BUSHING (1.25") TAPERED INSERT (1") CYL (2" X 1" X 8") COMPOSITION BUSHING (1") TAPERED INSERT (2") FLOOR TREADS LOCKNUT (M8-1.25, PRV TRQ, 10.9) WASHER (M20, HARDENED) SCREW (M12-1.75 X 90mm) WORKING LIGHT (CLEAR, RECT) ROLL PIN (1/4" X 2") MACHINERY BUSHING (1-1/4", 18GA) PIN (31.75mm X 60mm) CHANNEL COVER TAPERED PIN (25.4mm X 60mm) FLG SCREW (M8-1.25 X 20MM) CLIP NUT (M8-1.25) LOCKNUT (M12-1.75, PRV TRQ, 10.9) FLG LK SCREW (M8-1.25 X 25MM) FLG LK SCREW (M8-1.25 X 25MM) STEP WIRE COVER WIRE COVER SCREW (M6-1.00 X 60mm) WASHER (M6) WASHER (3/8") HIGH FREQUENCY HORN HORN BRACKET HIGH FREQUENCY HORN-------------------- OBSOLETE HORN (ELECTRIC) LOCKNUT (M6-1.00, PRV TRQ, 10.9)

FOOTNOTES

NOT SHOWN 117-283 1

ABRASION SLEEVE (4.000" X 20")

NOTE:

C

807-705

42

OPERATOR STATION REF PART NO. NUMBER

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

QTY

106-389 2 106-379 2 307-773 1 307-771 1 106-850 10 107-430 6 214-692 2 214-088 1 106-217 1 106-455 1 354-905 1 110-560 3 307-772 1 106-426 4 106-427 2 216-032 1 215-799 1 106-205 3 115-355 2

DESCRIPTION

REMARKS

WASHER (M8) FLG LK SCREW (M6-1.00 X 20MM) BRACKET, SWITCH TARGET PLATE LOCKNUT (M5-.80) SCREW (M5 X 14MM) PROXIMITY SWITCH CABLE ASS'Y (6GA X 200 MM) BOLT (1/4-NC X 1", SIL BRZ) LOCKNUT (1/4-NC, SIL BRZ) CUP HOLDER POP RIVET (3/16" X 1/2", ALUM) BRACKET, SWITCH SCREW (M5-.80 X 25MM, SOC) SCREW (M5-0.80 X 22MM, SOC) VOLT LIMITER (EL STR SYSTEM) VOLTAGE STAKE WASHER (.191") GROMMET (1-3/8)

NOT SHOWN

107-269 106-277

4 4

SCREW (#4-40 X 3/4", PAN) NUT (#4-40, BRASS)

FOOTNOTES

NOTE:

C

807-705

43

44

SEAT-BELT-COVER 1

4 6

2 3

5

7

08

ID0071629

45

SEAT-BELT-COVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

117-1000 1 SEAT ASS'Y W/ SEAT BELT 214-964 - SEAT SWITCH W/ BOOT 214-965 - SEAT SWITCH HARNESS 308-787 1 SEAT BASE 107-001 3 FLG LK SCREW (M10-1.50 X 25mm) 105-267 4 CUP WASHER (5/16") 106-561 4 LOCKNUT (M8-1.25,PRV TRQ,10.9) 116-203 1 GROMMET (9/16") 106-999 2 FLG LK SCREW (M10-1.50 X 20mm)

REMARKS

INCL SWITCH

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0071629

46

CONSOLE

1

12

1

10 3 2 10 4

8

7

6 16

15 14 13

11 9 5

05

ID0025792

47

CONSOLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

DESCRIPTION

350-389 2 ARM REST PAD 211-012 1 LEFT CONSOLE COVER 211-011 1 RIGHT CONSOLE 105-865 4 BOLT (1/4-NC X 3/4", GD8) 350-749 1 LEFT CONSOLE 308-794 - OPERATOR FRAME 106-574 36 CLIP NUT (M6-1.00) 308-790 1 RIGHT CONSOLE 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 110-757 2 LEVER LATCH (ADJUST LOCKING) 110-596 - KEY (PAIR) 106-640 19 SCREW (M6-1.00 X 20mm, BUT SOC) 106-988 17 FLG LK SCREW (M6-1.00 X 20mm) 344-0001 1 UMBRELLA (6.5') 500-1962 - POLE (16") 111-026 2 BOLT-ON CLAMP (1-1/4", PAIR) 322-362 2 BACKUP SPACER 105-621 4 WING BOLT (1/4-NC X 3") 116-789 AR RUBBER EDGE TRIM 1/8" (FT)

REMARKS

INCL KEYS

USES 2 AT 10"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0025792

48

CONSOLE GAUGES JT40M1

REMOTE DISPLAY ANTENNA 15 16

14 12 11 28

25

29 5

24

5

7

REMOTE DISPLAY 12

10 9

21

13 6

26 27

30

8

31

5

34

20 17

23

22

18

24

13 2

32 36

19

4 33 27

1

35

3

06

ID0139752

49

CONSOLE GAUGES JT40M1

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

211-011 211-012 116-789 116-789 214-489 110-962 1 217-918 217-912 217-907 217-923 217-156 2 214-566 106-640 8 105-630 8 217-241 217-911 306-607 306-608 214-852 1 214-961 214-962 217-917 217-206 215-1224 215-1714 197-104 258-045 258-036 258-046 214-701 214-563 214-840 217-221 110-560 4 106-205 4 214-413 348-896 1 106-049 2 106-048 2 107-414 4 107-635 4 319-412 1

DESCRIPTION

RIGHT CONSOLE LEFT CONSOLE COVER RUBBER EDGE TRIM„" (FT) RUBBER EDGE TRIM„" (FT) ROCKER SW (DPDT) (ON)-OFF-(ON) FILLER PLUG ROCKER SW (DPDT) ON-ON ROCKER SWITCH (DPDT) ON-ON-ON ROCKER SWITCH (DPDT) ON-ON ROCKER SW (DPDT) ON-OFF-ON DIFFUSION LENS (GREEN) POTENTIOMETER SCREW (M6-1.00 X 20MM, BUT SOC) NUTSERT(M6X1.0).70-4.20THK ESID MODULE ROCKER SWITCH (SPDT) ON-OFF-ON HORN BUTTON BUTTON COVER IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT ROCKER SWTCH (DPDT) OFF-(ON) BUTTON SWITCH (SPST) DUAL AXIS JOYSTICK DUAL AXIS JOYSTICK REMANUFACTURED 214-565 JYSTK GAUGE (4000 PSI) HYD PRESSURE GAUGE (6000 PSI) PRESSURE GAUGE (1500PSI) STATUS LIGHT RED LED 12V GREEN LED (12V DC) FLOW METER DISPLAY POP RIVET (3/16" X", ALUM) WASHER (.191") RIG RF CABLE 2130mm COVER PLATE BOLT (#10-24 XŲ", PLPS) LOCKNUT (#10-24) SCREW (M4-0.70 X 30mm, BUT SOC) NUTSERT (M4 X 0.7) FLOW METER WEATHER COVER

REMARKS

USE 1 @ 86" USE 1 @ 86" USE 1 @ 79" USE ONLY IF SPINDLE BRAKE IS INSTALLED.

OBSOLETE, ENDS WITH S/N:_________ SEE FOOTNOTE 1 BEGINS WITH S/N:_________ SEE FOOTNOTE 1 OBSOLETE

FOR REPLACEMENT SEE FOOTNOTE 2 HOLE COVER WHEN REMOTE DISPLAY IS NOT INSTALLED

NOT SHOWN:

215-1787 1

JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1 EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK 2 USE REPLACEMENT KIT 190-2824 FLOW METER

NOTE:

06

ID0139752

50

51

52

RIGHT COUNSEL

7 1 4 2

8

3

OPERATOR STATION HARNESS

6

6

5

04

ID0120818

53

RIGHT COUNSEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

308-794 216-059 214-908 106-712 214-648 214-812 116-789 116-789

QTY

DESCRIPTION

- OPERATOR FRAME - CONTROL MODULE - OFF-ON KEY SWITCH 4 FLG SCREW (M6-1.00 X 16MM) 1 OVERRIDE CONTROL BOX 2 PROTECTIVE CAP AR RUBBER EDGE TRIM „" (FT) AR RUBBER EDGE TRIM „" (FT)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS

USE 1 AT 19" USE 1 AT 18"

NOT SHOWN:

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

NOTE:

04

ID0120818

54

DUAL AXIS JOYSTICK

4

4

2

5

1

3

OLD STYLE

05

ID0121812

55

DUAL AXIS JOYSTICK REF PART NO. NUMBER

1.

QTY

215-1224 215-1714 500-1433 107-410 214-614 214-616 -

2.

3.

4.

5.

DESCRIPTION

REMARKS

DUAL AXIS JOYSTICK DUAL AXIS JOYSTICK JOYSTICK HANDLE ASSEMBLY SCREW (#2.5 X 8", PAN,PLASTIC) PUSHBUTTON SW (SPST) OFF-(ON) PUSHBUTTON SW (SPDT) ON-ON

OBSOLETE, ENDS WITH S/N __________, SEE FOOTNOTE 1 BEGINS WITH S/N __________, SEE FOOTNOTE 1 INCLUDES REF NO.'S 3, 4 & 5

JOYSTICK JUMPER

SEE FOOTNOTE 1

NOT SHOWN:

215-1787 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

05

ID0121812

56

NOTES:

ID0134963

57

TRACK FRAME & MAIN FRAME

58

TRACK GROUP

10 11 12 4 30

34

21 21

13

23

2 22

30 8

30

33 22

35

30

30

1

3

30

20

24

22

9 30

7

5 17 26 27 28

14

21 30 22 32

19 25

30

6

22

18

16

15

31 30 29 21

07

ID0145197

59

TRACK GROUP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

106-066 16 107-010 4 106-685 4 354-480 2 166-285 2 157-613 300-2029 500-2156 500-2157 354-861 14 350-757 1 349-314 2 175-293 2 354-517 2 354-860 2 117-164 2 354-531 1 354-530 1 105-303 16 107-773 4 158-949 1 158-592 1 158-951 1 158-593 1 105-994 16 105-070 4 155-768 2 350-758 1 106-616 20 106-545 27 354-529 2 107-598 16 159-453 2 158-020 105-599 8 105-072 8 106-390 8 354-569 1 106-398 56 105-597 14 105-919 14 354-570 1 350-831 1 106-442 16

DESCRIPTION

LUG NUT (5/8-NF) FLG LOCK SCREW (M12-1.75 X 30mm) LOCKNUT (M12-1.75, PRV TRQ, 10.9) RUBBER TRACK (400MM,82P,72MM) PLANETARY GEARBOX INTERNAL SEAL RETAINER RING, INTERANL THRUST WASHER DISENGAGE SPRING ROLLER LEFT ROLLER FRAME SLIDE PAD SPROCKET (22T) YOKE IDLER PARTS ASS'Y COMPRESSION SPRING RIGHT GREASE CYLINDER LEFT GREASE CYLINDER FLG BOLT (5/8-NC X 2-1/2") SCREW (1/2-NC X 4.25, GD8) HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR FLG LOCKNUT (5/8-NC) LOCK WASHER (1/2") O-RING (155 D70) RIGHT ROLLER FRAME SCREW (M16-2.00 X 55mm, 10.9) LOCKNUT (M16-2.00,PRV TRQ, 10.9) SPRING GUIDE SCREW (M16 X 60MM 10.9) COUNTERBALANCE MANIFOLD HYDRAULIC VALVE BOLT (3/8-NF X 4") LOCK WASHER (3/8") WASHER (M10) LEFT TRACK GUARD WASHER (M16, HARDENED) BOLT (1-NC X 7-1/2", GD8) FLG NUT (1-NC) RIGHT TRACK GUARD ROPS SUPPORT PLATE FLG LKNUT (M16-2.00, PRV TRQ, 10.9)

REMARKS

TRACK PLANETARY

COMPRESSED LENGTH 18" +0 -1/4" TO KEEP TRACKS TIGHT

USE 242 LOCTITE; TORQUE TO 130 FT LB RIGHT SIDE, ENDS WITH S/N 2X0254.

RIGHT SIDE, BEGINS WITH S/N 2Y0003 LEFT SIDE, ENDS WITH S/N 2X0254.

LEFT SIDE, BEGINS WITH S/N 2Y0003

OBSOLETE

USE 242 LOCTITE; TORQUE EVENLY TO 250 FT-LB

FOOTNOTES:

NOTE:

07

ID0145197

60

61

62

ROLLER

2 3

1

2

03

ID0092964

63

ROLLER REF PART NO. NUMBER

1 2 3

354-861 167-336 125-138 170-341

QTY

DESCRIPTION

ROLLER 1 SHAFT 2 BALL BEARING (1.250") 1 ROLLER SHELL

REMARKS

INCLUDES REF NO.'S 1 - 3

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0092964

64

65

66

67

68

69

70

71

72

DRILLFRAME COVERS/LCKS/SWITCHES

5

9

5

7

14 15

17 18 1 14

16

14

15

19

15

8 13 5

5 12 11

3 6

10

01

2

4

ID0139469

73

DRILLFRAME COVERS/LCKS/SWITCHES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

303-423 309-910 110-034 2 110-033 2 106-991 12 106-561 4 305-948 1 305-949 1 305-947 1 116-863 1 354-562 1 354-980 2 350-514 1 107-465 6 214-692 3 106-850 6 106-542 2 211-025 106-850 2

DESCRIPTION

REMARKS

DRILL FRAME MAIN FRAME EYE PIN (7/16" X 3") HAIR CLIP PIN (1/8" X ") FLG LK SCREW (M8-1.25 X 20MM) LOCKNUT (M8-1.25, PRV TRQ, 10.9) VALVE COVER VALVE COVER VALVE COVER COVER FLAP DRILL FRAME STIFF LEG CYLINDER LOCK CLAMP PLATE SCREW (M5-0.80 X 30MM, SOC) PROXIMITY SWITCH LOCKNUT (M5-0.80) SCREW (M5-0.80X16MM, PAN PLPS) IN-LINE DIODE PACK LOCKNUT (M5-0.80)

NOT SHOWN:

107-451 AR 213-103 1

SHIM (.135") PULLBACK HARNESS

FOOTNOTE 1

FOOTNOTES:

1. FOR REAR STOP RETROFIT KIT ORDER KIT #599-303

NOTE:

01

ID0139469

74

NOTES:

ID0134963

75

ANCHOR SYSTEMS

76

AUGER ANCHOR BASE 4

9

15 10

1

8

16 18 14 12

19 17

12

14 23 21

22

13 24

7

20

11

6 3

05

2

5

ID0149235

77

AUGER ANCHOR BASE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

310-362 327-1059 313-592 1 343-548 2 106-470 2 184-973 2 115-483 4 343-445 2 110-128 2 181-975 2 179-239 2 350-371 2 106-332 4 115-580 2 105-894 4 350-516 2 309-209 2 106-798 8 106-356 8 106-399 8 105-884 6 106-551 4 110-228 2 350-989 1 106-991 4

DESCRIPTION

ANCHOR ATTACHMENT FRAME ANCHOR ATTACHMENT FRAME ANCHOR BASE PIVOT FLG SCREW (M16-2.00 X 40mm) PIN KLIP RING (1.25") PIN (31.75MM X 262MM) SPRING CLIP PIN (5/32" X 1") TAPERED INSERT (1.75") TAPERED PIN (44.4mm X 288mm) LATCH SCREW (M10-1.50 X 70mm) TORSION SPRING LOCKNUT (M10-1.50,PRV TRQ, 10.9) PIN ARM SCREW (M20-2.50 X 55MM, 10.9) FLG LOCKNUT (M20-2.50,10.9,PRV TRQ) WASHER (M20, HARDENED) WASHER (.531") CLIP NUT (M8-1.25) LYNCH PIN (7/16" X 2") FLOOR TREADS FLG LK SCREW (M8-1.25 X 20MM)

REMARKS

SEE FOOTNOTE 1

USE LOC TITE 242

NOT SHOWN:

FOOTNOTES:

1. USE ON 4020 WITH RACK AND PINION

NOTE:

05

ID0149235

78

ANCHOR VALVE & COVER MOUNT

1 2

4

5

8 10 7 3

9 6

10

04

ID0133315

79

ANCHOR VALVE & COVER MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

215-2727 214-103 157-645 214-104 309-254 106-383 149-952 106-330 106-561 310-362 327-1059 106-389 106-387 217-007

QTY

1 1 2 2 1 4 3 3 3 4 1

DESCRIPTION

STROBE LIGHT, GREEN (LED) 2-WAY MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL VALVE COVER FLG LK SCREW (M10-1.50 X 30MM) HYD CONTROL VALVE (4-SPOOL) SCREW (M8-1.25 X 70MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) ANCHOR ATTACHMENT FRAME ANCHOR ATTACHMENT FRAME WASHER (M8) FLG LOCKNUT (M10-1.50) WORKING LIGHT (CLEAR, RECT)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE ON 4020 WITH RACK AND PINION.

NOTE:

04

ID0133315

80

81

82

RIGHT AUGER ANCHOR DRIVE

2

5

4 1

6

30 29

3 7

22

2 3 8 11

27

28

10

26 25

34

12

33 32

13 23

31 22

22

9

21 8

14

COMES W/ MOTOR

15

8 20

24 8 18

19

11 16

17

12

13

14

10

15

ID0045619

83

RIGHT AUGER ANCHOR DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

DESCRIPTION

149-895 1 HYD MOTOR 500-390 SEAL REPAIR KIT - REAR 500-391 SEAL REPAIR KIT - SHAFT 502-177 SHAFT AND BEARING ASS'Y 107-792 BOLT (5/16"X 1-5/8", DBL HEX) 165-900 KEY (7/16" SQ X 1.250") 105-917 CASTLE NUT (1-1/4-NF) 500-2123 FRONT RETAINER (ANCHOR MOTOR) 150-747 2 CYLINDER ASSEMBLY 125-771 2 COMPOSITION BUSHING (1.25") 183-765 2 TAPERED PIN (31.7MM X 110MM) 181-982 2 TAPERED INSERT (1.25") 106-469 2 FLG SCREW (M12-1.75 X 30MM) 359-799 1 MAST 106-685 23 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-471 4 FLG SCREW (M16-2.00 X 30MM) 309-194 4 CLAMP PLATE 309-195 8 GLIDE STRIP 309-203 4 CARRIAGE SPACER BAR 106-335 14 SCREW (M12-1.75 X 70MM) 309-205 1 BULKHEAD PLATE 125-773 2 COMPOSITION BUSHING (1.75") 309-209 1 ARM 106-700 2 SCREW (M12-1.75 X 80MM) 309-204 1 BULKHEAD PLATE 309-582 - FLANGED HEX DRIVER 178-881 1 FLANGE 105-245 8 SCREW (M10-1.50 X 25MM) 106-397 9 WASHER (M12, HARDENED) 105-279 1 CARRIAGE BOLT (1/2-NC X 3") 105-501 1 COTTER PIN (1/8" X 2") 105-071 1 WASHER (1/2") 105-833 1 FLG LOCKNUT (1/2-NC) 110-531 1 HANDLE (1/2-NC, BLACK) 309-602 1 ANCHOR HANGER 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) 106-594 4 SCREW (M12-1.75 X 60MM) 309-207 1 MOTOR MOUNT 179-239 1 TAPERED PIN (44.4MM X 288MM) 181-975 1 TAPERED INSERT (1.75") 106-470 1 FLG SCREW (M16-2.00 X 40MM)

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. TORQUE NUT TO 375 FT. LB. DRY OR 275 FT. LB. LUBED

NOTE:

14

ID0045619

84

LEFT AUGER ANCHOR DRIVE

2

5

4 1

6

30

3 7

2 3

29

22 8 11

27 10 9

28

26

34 25

12 33 13 32

23

31 14

COMES W/ MOTOR

15

22

21

22

8 8 20

24

8 11 16

18

17

19

12 15

15

10

13

ID0045620

85

LEFT AUGER ANCHOR DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

149-895 500-390 500-391

QTY

1

DESCRIPTION

REMARKS

HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT

502-177

SHAFT AND BEARING ASS'Y

107-792 165-900 105-917 500-2123 150-747 2 125-771 2 183-765 2 181-982 2 106-469 2 359-799 1 106-685 23 106-471 4 309-194 4 309-195 8 309-203 4 106-335 14 309-206 1 125-773 2 309-209 1 106-700 2 309-204 1 309-582 178-881 1 105-245 8 106-397 9 105-279 1 105-501 1 105-071 1 105-833 1 110-531 1 309-602 1 106-333 2 106-594 4 309-207 1 179-239 1 181-975 1 106-470 1

BOLT (5/16"X 1-5/8", DBL HEX) KEY (7/16" SQ X 1.250") CASTLE NUT (1-1/4-NF) FRONT RETAINER (ANCHOR MOTOR) CYLINDER ASSEMBLY COMPOSITION BUSHING (1.25") TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) MAST LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG SCREW (M16-2.00 X 30MM) CLAMP PLATE GLIDE STRIP CARRIAGE SPACER BAR SCREW (M12-1.75 X 70MM) BULKHEAD PLATE COMPOSITION BUSHING (1.75") ARM SCREW (M12-1.75 X 80MM) BULKHEAD PLATE FLANGED HEX DRIVER FLANGE SCREW (M10-1.50 X 25MM) WASHER (M12, HARDENED) CARRIAGE BOLT (1/2-NC X 3") COTTER PIN (1/8" X 2") WASHER (1/2") FLG LOCKNUT (1/2-NC) HANDLE (1/2-NC, BLACK) ANCHOR HANGER SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 60MM) MOTOR MOUNT TAPERED PIN (44.4MM X 288MM) TAPERED INSERT (1.75") FLG SCREW (M16-2.00 X 40MM)

SEE FOOTNOTE 1

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1.

TORQUE NUT TO 375 FT. LB. DRY OR 275 FT. LB. LUBED

NOTE:

15

ID0045620

86

FLANGED HEX DRIVER ASS'Y

1 2

3

4

5

6

04

ID0143296

87

FLANGED HEX DRIVER ASS'Y REF PART NO. NUMBER

QTY

309-582 1. 309-093 2. 125-150 3. 309-095 4. 117-160 5. 178-591 6. 118-054 116-761

1 9 1 1 1 1 1

DESCRIPTION

FLANGED HEX DRIVER ANCHOR DRIVER DETENT BALL (.875") WEIGHT STOP COMPRESSION RING LOCK COLLAR EXTERNAL SNAP RING SPIRAL RETAINING RING

REMARKS

INCLUDEDS REF NO. 1-6 FOOTNOTE 2

FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE WHEN INSTALLING UPDATED 309-093 2. UPDATED VERSION NECKED-DOWN FOR THICKER 116-761

NOTE:

04

ID0143296

88

ANCHOR

1 2 3

4 5

6

7

8

10

02

9

ID0138641

89

ANCHOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

309-250 178-513 1 106-685 1 106-645 1 308-902 1 309-750 1 308-903 1 183-860 AR 356-366 AR 356-365 AR 356-364 AR 369-438 AR 136-113 131-259 136-112 357-330 AR

DESCRIPTION

REMARKS

ANCHOR SHAFT COLLAR LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M12-1.75 X 110MM, 10.9) ANCHOR STAKE CENTERING CAP CENTERING CAP ROLL PIN (1/2" X 1-7/8") AUGER (150MM} AUGER (225MM) AUGER (380MM) 3.5" CAP ANCHOR BIT INSERT BIT - CARBIDE TIPPED INSERT BIT- CARBIDE TIPPED CLIP RETAINER STAKE POINT

INCL REF NO'S 1-4

SHORT - USED IN SIDE POSITIONS TALL - USED IN FRONT POSITIONS

ROCK BITS REPLACEMENT BIT FOR 369-438 REPLACEMENT CLIP FOR 369-438 DIRT BITS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138641

90

NOTES:

ID0134963

91

LUBRICATOR SYSTEMS

92

GREASE PUMP MOUNTING

1

10 2 3 4 9 5

8

12

9 11 7

6

SELECTOR VALVE

03

ID0134778

93

GREASE PUMP MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

3.

6.

7.

8.

9.

10.

11.

12.

QTY

310-362 350-398 350-400 350-399 256-1005 256-031 259-858 106-329 106-387 4 106-386 106-383 4 310-591 1 106-570 2

DESCRIPTION

ANCHOR ATTACHMENT FRAME GREASE PUMP COVER BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL VALVE SUB-ASS'Y SCREW (M8-1.25 X 50MM) FLG LOCKNUT (M10-1.50) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M10-1.50 X 30MM) VALVE SCREW (M8-1.25 X 60MM)

REMARKS

METAL FREE, ALL WEATHER USE ABOVE 50° F MIN TEMP USE BELOW 80° F MAX TEMP ENDS WITH S/N 2V0900, SEE FOOTNOTE 1 ENDS WITH S/N 2V0900

BEGINS WITH S/N 2V0901 BEGINS WITH S/N 2V0901

NOT SHOWN:

FOOTNOTES:

1. FOR PARTS BREAKDOWN OF SELECTOR VALVE, SEE SPECIFIC PARTS PAGE

NOTE:

03

ID0134778

94

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

95

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

96

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

97

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

98

APPLICATOR

2

1

1

3

5

4

03

ID0138652

99

APPLICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

305-911 106-385 306-423 116-937 107-394 107-395 305-912 106-093

QTY

DESCRIPTION

2 2 1 1 4 2 1 2

BRACKET, APPLICATOR FLG LOCKNUT (M6-1.00) WIPER PARTS ASS'Y APPLICATOR WASHER (.375", ALUMINUM) RIVET (.156 X .500) SEMI-TUBUL BASE, APPLICATOR SCREW (M6-1.00 X 45MM)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138652

100

101

102

NOTES:

ID0134963

103

DRILL FRAME

104

105

106

THRUST DRIVE 16 17 18 13 5 4

2

14

7

3 19

15

1

9 8

12 20 21 11 21

10 20 7

5 15 4 13

14 6

04

ID0070470

107

THRUST DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

106-334 8 106-685 8 106-397 16 125-314 2 157-084 2 105-066 8 155-883 2 350-726 1 106-991 4 174-028 1 167-318 1 350-725 1 118-031 2 166-151 2 501-861 501-862 501-863 501-864 501-865 158-026 2 500-1552 500-1553 500-711 500-758 105-808 24 106-390 48 105-047 24 106-551 4 118-044 2 126-127 AR

DESCRIPTION

SCREW (M12-1.75 X 50mm) LOCKNUT (M12-1.75, PRV TRQ, 10.9) WASHER (M12, HARDENED) ROLLER BEARING (2.952") O-RING (159 D70) BOLT (1/2-NC X 1-3/4") INTERNAL SEAL (3.750") THRUST DRIVE COVER FLG LK SCREW (M8-1.25 X 20MM) SPROCKET, THRUST DRIVE, SPLINE THRUST DRIVE SHAFT THRUST DRIVE HOUSING INTERNAL SNAP RING (6.250") GEARBOX PLANETARY PRIMARY CARRIER (8") SECONDARY CARRIER (8") COVER RING GEAR, 8" SUN GEAR, 8" HYDRAULIC MOTOR (15 CU/IN) SEAL REPAIR KIT SHAFT AND BEARING KIT SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT BOLT (3/8-NC X 7") WASHER (M10) LOCKNUT (3/8-NC) CLIP NUT (M8-1.25) EXTERNAL SNAP RING (4.250") THRUST WASHER RACE (1.750")

REMARKS

SEE FOOTNOTE 1

OBSOLETE

TORQUE TO 40 FT-LB

NOT SHOWN:

FOOTNOTES:

1.

APPLY A 3/16" MIN BEAD OF LOCTITE SUPERFLEX HIGH TEMP RTV (OR EQUIVALENT) ON BOTH SIDES OF EACH PLANETARY.

NOTE:

04

ID0070470

108

CARRIAGE

3

2

28 37

34 39 28

16

10 9 11

8

33 21 5

18 17 20 32

7

38

22

6 14 1

35 25

13

4

36 26

17

12

18 24

23

15 17

41

19

27 40 20 30

31

32 29

05

ID0070471

109

CARRIAGE REF NO. PART NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

166-423 1 197-060 153-244 1 190-906 157-750 217-745 499-176 197-075 105-997 2 303-431 1 303-429 1 350-768 1 171-112 1 184-946 1 107-104 1 106-532 1 106-531 1 303-674 1 400-1136 1 107-354 9 500-818 3 157-151 1 166-152 1 106-399 4 107-204 2 106-665 2 130-034 1 130-624 130-622 129-021 1 129-023 179-601 115-161 1 107-144 10 106-545 10 350-932 2 350-931 2

DESCRIPTION

REMARKS

ROTATION DRIVE GEARBOX REBUILT ROTATION GEARBOX HYD MOTOR SEAL REPAIR KIT SHAFT SEAL CONTROL SOLENOID CONNECTOR PLUG REBUILT 158-012 HYD. MOTOR BOLT (5/8-NC X 1-3/4", SOC) RIGHT CARRIAGE SIDE LEFT CARRIAGE SIDE SLIDING OUTPUT SHAFT SPACER SPACER NUT (1-NF) THRUST LOCK WASHER (2.937") THRUST LOCKNUT (2.937-NS) SAVER SUB (JT40M1) SAVER SUB (JT40M1) SCREW (M16-2.00 X 55mm, SOC) DOWEL PIN (16mm X 40mm) O-RING (226 D90) ROTATION GEARBOX PLANETARY WASHER (M20, HARDENED) SCREW (M20-2.5 X 300mm, 10.9) LOCKNUT (M20-2.50, 10.9) ROLLER CHAIN ASS'Y #140-2 311P CONNECTOR LINK (#140-2, .707") EXTENDED PIN (#140-2, .707") ROLLER CHAIN #140-2 311P CONNECTOR LINK (#140-2, .701") EXTD PIN LINK #140-2, .701" NIPPLE (08N, 3-1/2") SCREW (M16-2.0 X 100mm) LOCKNUT (M16-2.00, PRV TRQ, 10.9) BOTTOM SLIDE BAR THICK SLIDE SPACER

SEE FOOTNOTE 4. INCLUDES PLANETARY (166-152) SEE FOOTNOTE 4.

USE 242 LOCTITE, TORQUE TO 175 LB-FT.

APPLY 256-666 OR 256-034 TO SPLINED AREA.

OBSOLETE USE 242 LOCTITE, TORQUE 225 LB-FT.

OBSOLETE, SEE FOOTNOTE 2.

OBSOLETE, SEE FOOTNOTE 2.

OBSOLETE, SEE FOOTNOTE 2 & 3.

INCLUDES 2X 129-023, 2X 179-601

NOT SHOWN:

FOOTNOTES:

05

ID0070471

110

CARRIAGE REF NO. PART NUMBER

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

350-933 2 310-192 1 310-193 1 106-398 14 211-069 1 306-620 AR 308-831 AR 308-832 AR 308-833 AR 308-834 AR 307-337 AR 307-338 AR 250-017 105-249 4 105-047 8 514-106 1 157-084 1 354-515 2 354-509 2 153-208 1 150-4831 1 191-126 106-390 2 106-666 12 105-600 4 130-623 2

DESCRIPTION

SLIDE SHIM LEFT SLIDE BAR RIGHT SLIDE BAR WASHER (M16, HARDENED) HOSE CARRIER REPAIR SECTION (5.00"W X 20"L) EASY-OUT BAR (1/2" X 5") ALUMINUM BAR (1/2" X 5") 5" ALUMINUM FLAT BAR WINDOW EXTENDER BRACKET (LEFT) L1 BRACKET (RIGHT) HOSE BAG CARRIAGE BOLT (3/8-NC X 1-1/4") LOCKNUT (3/8-NC) CAP (08NF) O-RING (159 D70) TOP SLIDE BAR THIN SLIDE SPACER WATER SWIVEL (24N-24NF) SWIVEL, 1.5JW (24N-24NF) SWIVEL REPAIR KIT WASHER (M10) SCREW (M16-2.00 X 65MM, 10.9) CARRIAGE BOLT (3/8-NC X 1") CHAIN ANCHOR (#140-2, .707")

REMARKS

INCL REF NO. 30, SEE FOOTNOTE 1 & 5.

SEE FOOTNOTE 1 & 5.

SEE FOOTNOTE 6 FOR HI-FLOW LIQUID OR AIR APLICATIONS. SEE FTNT 6 ONLY USED ON 153-208 USE 277 LOCTITE, TORQUE TO 225 LB-FT.

NOT SHOWN:

500-2810 500-2811

PACKING SET SEAL KIT

USED ON 150-4831 SWIVEL USED ON 150-4831 SWIVEL

FOOTNOTES:

1. EXCEPT ON THE FOLLOWING MACHINES, INSTALL HOSE TRACK SO THAT THE POINT ATTACHING TO THE CARRIAGE IS THE END WITH EXTENDER BAR NEAREST THE END. ON MACHINES WITH SERIAL NUMBERS 2V0479 THRU 2V0686 & 2V0688 SWAP THE HOSE BAG (250-017) END FOR END INSIDE THE HOSE TRACK THEN SWAP THE HOSE TRACK END FOR END WHEN WHEN INSTALLING ON THE CARRIAGE AND DRILL FRAME. 2. ROLLER CHAIN ASSY (130-034) COMES WITH 2 CHAIN ANCHORS, 2 CONNECTOR LINKS,& 2 EXTENDED PINS (INSTALLED). THE END THE EXTENDED PIN IS CLOSEST TO WILL ATTACH TO THE FRONT OF THE CARRIAGE. ONE CHAIN ANCHOR (130-623) IS ATTACHED TO CHAIN, SECOND CHAIN ANCHOR IS SHIPPED LOOSE TO ALLOW CHAIN TO BE INSTALLED THROUGH DRILL FRAME TUBE. WHEN INSTALLING SECOND CHAIN ANCHOR, INSTALL CONNECTOR LINK (130-624) OPPOSITE DIRECTION OF CONNECTOR LINK ON OTHER END OF CHAIN TO ALLOW BOLTS (ITEM 18) TO BE INSTALLED EASILY. 3. REFER TO SERVICE BULLETIN 052-098 FOR INSTALLATION INSTRUCTIONS 4. HOLDS 10.5 PINTS OF MPL, SEE GEAR BOX PAGE FOR SERVICE PARTS. 5. INSTALL ELECTRIC CABLE THAT ATTACHES TO ROTATION MOTOR INSIDE ACCESSORY FLAP ON HOSE BAG. 6. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

05

ID0070471

111

112

113

114

ROTATION DRIVE GEARBOX

41

29

1 3 5

2

11

4

21 22 23 12 32 25 26 18

10 9 43 37

19 20 6 33

36

24 13 27

30

14

35

7 15 16 17 28 40 8

38 39 42 34 31

04

ID0134753

115

ROTATION DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

QTY

166-423 197-060 169-074 1 169-075 1 500-818 5 106-700 11 168-034 1 168-035 1 168-036 1 167-309 1 125-308 1 125-309 1 125-359 1 125-360 1 184-946 1 125-1009 2 165-810 3 165-811 3 165-812 3 165-842 3 165-843 3 165-844 3 165-869 3 165-868 3 165-870 3 157-631 2 159-003 1 514-123 1 107-104 1 171-112 1 105-534 3 105-245 10 106-117 2 350-828 1 350-829 1 115-211 1 115-167 1 126-170 2 126-171 2 106-531 1 106-532 1 157-151 1 105-179 12 350-768 1 166-152 1

DESCRIPTION

ROTATION DRIVE GEARBOX REBUILT ROTATION GEARBOX COVER COVER DOWEL PIN (16mm X 40mm) SCREW (M12-1.75 X 80mm) INPUT PINION IDLER GEAR OUTPUT GEAR OUTPUT SHAFT TAPERED BEARING (3") TAPERED RACE (5") TAPERED RACE (4.781") TAPERED BEARING (3") SPACER TAPERED BRNG/RACE (110mm) SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.051mm) SHIM (.076mm) SHIM (.178mm) SHIM (.051mm) SHIM (.076mm) SHIM (.178mm) INTERNAL SEAL (4.250") AIR VENT (02N) PICKUP TUBE (02N-02NF90-2") NUT (1-NF) SPACER DOWEL PIN (.375" X .875") SCREW (M10-1.50 X 25mm) SCREW (M12-1.75 X 80mm) CAP CAP PLUG (08N, SQ, MAG) PLUG (12N, SQ) TAPERED BEARING (2.250") TAPERED RACE (3.740") THRUST LOCKNUT (2.937-NS) THRUST LOCK WASHER (2.937") O-RING (226 D90) BOLT (3/8-NC X 3-1/2") SLIDING OUTPUT SHAFT ROTATION GEARBOX PLANETARY

REMARKS

INCL REF NO'S 1-12, 14-26, 29-37, 41, & 43.

INCL REF NO'S 1-12, 14-26, & 29-37. SEE FOOTNOTE 2

SEE FOOTNOTE 2

SEE NOT SHOWN

TORQUE TO 40 FT LB USE COMPOUND GREASE 256-666 ON INITIAL INSTALLATION SEE FOOTNOTE 1

NOT SHOWN:

179-297 179-298 514-106 115-161

1 1 1 1

INPUT SHIM 3.120 X3.687 X.030 INPUT SHIM (4.002 X 4.750 X .030) CAP (08NF) NIPPLE (08N, 3-1/2")

ASSEMBLY TOOLS REQUIRED WHEN REBUILDING GEARBOX ASSEMBLY TOOLS REQUIRED WHEN REBUILDING GEARBOX USE ONE TO REPLACE ITEM #34 USE ONE TO REPLACE ITEM #34

FOOTNOTES:

1.

2.

04

APPLY A 3/16" MIN. BEAD OF LOCTITE SUPERFLEX RED HIGH TEMP RTV (OR EQUIVALENT) ON BOTH SIDES OF PLANETARY. BE SURE THAT DOWELS (ITEM 29) ARE INSTALLED BEFORE ATTACHING PLANETARY 126-172 SUPERSEDED BY 125-1009. TIMKEN® 32222M WILL NOT WORK IN THIS APPLICATION.

ID0134753

116

SPINDLE BRAKE

14

15

7

20

8

16 9

6

4

8 10

12

13

5 3 2

19 TO WATER SWIVEL

11

18 17 1

03

ID0134747

117

SPINDLE BRAKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

303-431 153-435 1 115-715 153-434 1 117-296 1 117-678 1 158-059 500-1471 157-750 217-745 214-886 499-176 157-084 2 160-1099 1 500-1283 191-166 191-167 191-168 191-169 163-212 166-152 149-823 1 107-495 4 166-148 166-423 105-997 106-398 154-411 1 153-433 1 115-894 153-392 154-338 -

DESCRIPTION

RIGHT CARRIAGE SIDE HOSE (16OFX90S-44"-6000) ABRASION SLEEVE (2.07" X 42") HOSE (16OFX90S-29"-6000) ABRASION SLEEVE (2.07" X 30") ABRASION SLEEVE (1.75" X 29") HYD MOTOR SEAL REPAIR KIT SHAFT SEAL CONTROL SOLENOID SOLENOID COIL CONNECTOR PLUG O-RING (159 D70) MODULAR BRAKE OIL SEAL O-RING KIT GASKET KIT BEARING KIT STACK SERVICE KIT BLEEDER SCREW, DISC BRAKE ROTATION GEARBOX PLANETARY HOSE (12OFX90L-26"-3000) BLT (1/2-NC X 4.50", SOC) GD 8 ROTATION DRIVE GEARBOX ROTATION DRIVE GEARBOX BOLT (5/8-NC X 1-3/4", SOC) WASHER (M16, HARDENED) CONNECTOR (04S-06O) HOSE (20OFX90L-66"-3000) ABRASION SLEEVE (2.38" X 60") CONNECTOR (-24N-20O) CONNECTOR (12S-12O90, XL)

REMARKS

REUSE EXISTING SIDEPLATE & FITTINGS REPLACES 515-732 REUSE EXISTING ABRASION SLEEVE REPLACES 153-347 REPLACES 115-061 REUSE EXISTING MOTOR & FITTINGS

DISCARD EXISTING O-RING, REPLACE WITH NEW O-RING SEE FOOTNOTE 1 & 2

REPLACES 156-890 (CASE DRAIN HARDLINE) USE 242 LOCTITE OBSOLETE, REUSE EXISTING GEARBOX REUSE EXISTING BOLTS, USE 242 LOCTITE REUSE EXISTING WASHERS SEE FOOTNOTE 2 REPLACES 149-088 REUSE EXISTING HOSE SOCK REUSE EXISTING FITTING REUSE EXISTING FITTING

NOT SHOWN:

FOOTNOTES:

1.

2.

BRAKE IS SHIPPED DRY. BEFORE INSTALLING FILL WITH 5 OZ. OF THF LOCATION OF THE FILLER DRAIN PORT IS APPROXIMATELY MIDWAY BETWEEN FRONT & REAR OF THE BODY. PUT THE 5 OZ. OF THF IN ONE OF THESE PORTS. LOCATION OF THE PRESSURE/BLEEDER PORTS IS NEARER THE MOTOR MOUNT END OF THE BODY. ONE OF THESE PORTS WILL HAVE A BLEEDER VALVE IN IT. INSTALL THE CONNECTOR FITTING IN THE OTHER PORT AND POINT TOWARD HOSE TRACK SIDE OF CARRIAGE.

NOTE:

SPINDLE BRAKE KIT (101-081) INCLUDES SOME ITEMS ON THIS PAGE & SOME ITEMS ON SPINDLE BRAKE HYDRAULICS PAGE.

03

ID0134747

118

119

120 8

CLAMP ASSEMBLY 8

36

12

11

2 9 10 15

7

11 9

39

31 14

29 16

4 3

1

5 4

27 4 22 25 5

26 24

19

28

4

34

33 32

18

30

37 6

13 33

35 23 38

21 17

34 20

06

35

ID0119740

121

CLAMP ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

151-031 1 184-789 1 178-075 1 118-053 16 105-1133 8 303-360 1 303-624 1 151-206 4 151-212 4 350-445 4 300-2458 4 350-446 8 308-643 8 105-022 8 178-456 4 115-003 8 181-981 1 105-245 1 105-695 2 310-114 1 106-383 2 178-317 2 306-783 2 125-771 1 117-123 4 303-622 1 106-659 7 106-397 7 106-685 1 110-096 AR 125-770 1 105-318 AR 105-053 8 106-387 2 115-001 3 181-982 3 106-469 3 105-118 8 115-017 1 178-283 2 107-777 4

DESCRIPTION

CYL (2" X 1" X 8") TAPERED PIN (25.4MM X 158.7MM) TAPERED PIN (31.7MM X 240MM) EXTERNAL SNAP RING (.875") PIN STATIONARY CLAMP ROTATION CLAMP CYL (4.50" X 2.25" X 2.75") CYL (4.50" X 2.25" X 2.75") JAW BLOCK JAW BLOCK GRIPPER INSERT RETAINER FORGING BOLT (3/8-NC X 4") BUSHING (1.26 X 1.75 X 1.75) ZERK (1/4-NF, STR) TAPERED INSERT (1") SCREW (M10-1.50 X 25MM) NUT (2-3/8-16 UNJ) PLATE FLG LK SCREW (M10-1.50 X 30MM) TAPERED PIN (1.250" X 23.750") BACKUP PLATE COMPOSITION BUSHING (1.25") COMPRESSION SPRING RETAINER SCREW (M12-1.75 X 55MM) WASHER (M12, HARDENED) LOCKNUT (M12-1.75,PRV TRQ,10.9) MACHINERY BUSHING (1/2") COMPOSITION BUSHING (1") WASHER (7/8") NUT (3/8-NC) FLG LOCKNUT (M10-1.50) ZERK (02N) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) WASHER (3/8") ZERK (02N65) BOSS SPIRAL SPRING PIN (.375" X 3.00")

REMARKS

USE WITH 300-2458 LOCTITE 242

LOCTITE 242

LOCTITE 242

INSTALL SAME QTY ON EACH SCREW INSTALL WASHERS SO THAT SLACK IS REMOVED LOCTITE 242

USE WITH 300-2458

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0119740

122

123

124

125

126

NOTES:

ID0134963

127

PIPE LOADER SYSTEMS

128

129

130

131

132

133

134

135

136

PIPE LOADER GRIPPER

5

3

9

2

7

4

6

2

1 8

10

12 13

11

01

ID0148867

137

PIPE LOADER GRIPPER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

307-590 307-593 105-065 105-503 105-555 307-769 307-627 307-628 307-614 107-613 307-616 105-300 191-161 354-354 105-472

QTY

1 1 2 2 2 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

FRONT SHUTTLE REAR SHUTTLE LOCK NUT (1/2-NC) ROLL PIN (1/4" X 2") ROLL PIN (3/8" X 2-1/2") GRIPPER PLATE FRONT GRIPPER REAR GRIPPER ROLLER SHLD BLT M12 X 40MM, M10-1.50,SP SHUTTLE PAD BOLT (1/2-NC X 3-1/4") GRIPPER CYLINDER SPACER BOLT (1/2-NC X 5")

REMARKS

LOCTITE 277

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148867

138

SHUTTLE STOP

4 2

3

7

1

8

10

9

3 6 5

02

ID0071632

139

SHUTTLE STOP REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1 2 1 1 1 1 1 2 2

FRONT SHUTTLE SUPPORT STOP TUBE WELDMENT LOCKNUT (1/2-NC) BOLT (1/2-NC X 2-1/4") U-BOLT (#10-24 X 5/16") CONTROL CABLE CYL (1.0" X .500" X 4.0") BOLT (1/2-NC X 2-3/4") NUT (M5-0.80) NUT (#10-24)

SEE FOOTNOTE 1

327-1063 308-344 105-065 105-002 106-630 196-286 150-727 105-067 106-138 105-186

NOT SHOWN:

FOOTNOTES:

1. USE ON 4020 WITH RACK & PINION

NOTE:

02

ID0071632

140

141

142

PIPE BOX

JT42T2 PIPE SMALL PIPE BOX

9

9 10

10

3

9

4

10 2

6 8 11 1 7 5 2

9

10 7

5

2

8

C

807-694

143

PIPE BOX

JT42T2 PIPE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

310-361 309-912 308-084 110-228 308-082 309-709 308-083 178-445 308-091 308-086 308-868 275-326 275-184 273-538

QTY

DESCRIPTION

1 5 1 1 1 2 1 4 1 4 4 1

LARGE PIPE BOX SMALL PIPE BOX LIFT PIN LYNCH PIN (7/16"X2") PIPE BOX PIPE BOX LIFT PIN BLOCK REAR PIN FRONT PIN SUPPORT PIN SINGLE PIPE GUIDE WARNING CRUSHING WEIGHT WARNING MOVING PARTS MODEL ID W/ LOGOTYPE

REMARKS

PARTS ASSEMBLY, INCLUDES ITEMS 1-11 PARTS ASSEMBLY, INCLUDES ITEMS 1-10

PART OF 310-361 PART OF 309-912

USE 701-326 IN ALL FOREIGN KITS USE 701-184 IN ALL FOREIGN KITS

FOOTNOTES

C

807-694

144

145

146

147

148

NOTES:

ID0134963

149

FLUID SYSTEMS

150

MUD PUMP PLUMBING 120 GPM

36 35 34 33 TO MUD HARD LINE

25

26

29

28

27

1 2 23 TO ANTIFREEZE TANK

14 6 3

24

12

4

13

30

8

31

15

9

7

20

10

5

21

12 11

19

18

16 17

32

22

TO PUMP MOUNT

11

ID0042390

151

MUD PUMP PLUMBING 120 GPM

REF PART NO. NUMBER

QTY

1. 149-396 1 2. 153-390 1 3. 149-646 1 4. 151-211 1 5. 149-1001 1 191-069 6. 106-334 1 7. 106-685 1 8. 306-388 1 9. 106-391 2 10. 105-512 1 11. 115-052 1 12. 515-680 2 13. 153-344 1 14. 106-442 4 15. 115-064 1 16. 159-088 1 17. 155-706 1 18. 156-732 1 19. 154-490 1 20. 114-017 1 21. 514-386 1 22. 153-255 1 23. 156-938 1 24. 106-018 1 25. 216-047 1 26. 216-026 1 27. 215-224 1 28. 214-104 3 29. 157-645 3 30. 178-969 AR 31. 178-970 AR 32. 313-759 1 33. 499-557 1 34. 115-115 1 35. 115-164 1 36. 514-106 1

DESCRIPTION

REMARKS

MUD PUMP HOSE (24JFX-24OFX-38"-1250) CYLINDER MOUNT (32N-24J) CYL (1.25" X .50" X 4.00") SHUT-OFF (32NF-32NF) BALL VALVE REPAIR KIT SCREW (M12-1.75 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) VALVE ARM WASHER (M12) COTTER PIN (3/32" XŲ") ELBOW (32N-32NF90) NIPPLE (32N-2") TEE (32NF-32NF-32NF)3000PSI FLG LOCKNUT (M16-2.00,PRV TRQ) REDUCER (32N-12NF) QDC BODY (08-08SF) O-RING (908 D90) CONNECTOR (08J-08O) CONNECTOR (12N-08O90) STREET ELBOW (48N-48NF90) FHC BODY (3-1/2" FHC X 3"NPT) FHC PLUG (-56) PLUG (32N) JAM NUT (3/8-NF) SPEED PICKUP FLEX-GUARD (.250") 3-WAY WP MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) SHIM (.062) SHIM (.100) LANYARD SIGHTGLASS STREET ELBOW (08N-08NF90) NIPPLE (08N-2") CAP (08NF)

INCLUDES REF NO. 45, SEE NOT SHOWN

REFER TO SERVICE BULLETIN 052-596 FOR INSTALLATION REFER TO SERVICE BULLETIN 052-596 FOR INSTALLATION

NOT SHOWN:

500-2160 FLUID CYLINDER SERVICE PART

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0042390

152

153

154

FLUID PUMP (FLUID END) 120 GPM

7

1 8 2

4

5

3 9

10

6

1

10

ID0090838

155

FLUID PUMP (FLUID END) 120 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

191-054 191-1008 499-041 499-039 499-089 499-042 157-191 157-202 157-031 499-116

QTY

1 1 3 3 3 3 3 3 3 3

DESCRIPTION

REMARKS

VALVE REPAIR KIT PACKING REPAIR KIT CUP HOLDER PLUNGER NUT CYL (2.750") CYLINDER GASKET O-RING (233 D90) O-RING (042 D70) O-RING (234 D90) O-RING (014 D70)

INCLUDES PARTS FOR ALL VALVES IN PUMP. SEE FOOTNOTE 1.

NOT SHOWN:

500-2199 1 FLUID CYLINDER

FOOTNOTES:

KIT INCLUDES ALL PARTS, O-RINGS, GASKETS AND PLUNGER NUTS TO REBUILD ALL CYLINDERS.

NOTE:

10

ID0090838

156

FLUID PUMP (POWER END) L1622 (120 GPM)

3

11

5

7

12

14

13

15

16

9

3 2

17

A

A

1

18

19 10

8

21

2

20

4

6

3 1 11

ID0091396

157

FLUID PUMP (POWER END) L1622 (120 GPM) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

126-194 3 165-896 1 165-888 3 157-739 9 157-742 1 500-2210 1 500-2795 2 500-2792 8 500-2788 3 500-2787 3 500-2789 1 500-2782 1 500-2780 1 500-2779 2 500-2783 2 500-2796 6 500-2794 3 500-2785 1 500-2791 2 500-2784 1 500-2781 1

DESCRIPTION

ROD BEARING BACK COVER GASKET SEAL HOLDER GASKET INTERNAL SEAL INTERNAL SEAL LIQUID LEVEL GAUGE GASKET, PINION SHIM, PINION HOUSING/CAP PACKING NUT CROSSHEAD ASS'Y PINION SHAFT BEARING CONE (1.906 X 1.187 LG) BEARING CUP (3.750 OD X 1.187 LG) BEARING CONE (2.955 ID) BEARING CUP (5.708 OD) SHIM, BEARING HOUSING CONNECTING ROD ASS'Y CRANKSHAFT AND GEAR ASS'Y GASKET, BEARING HOUSING BEARING CONE (1.656 ID X 1.3125 LG) BEARING CUP (3.562 OD X 1.312 LG)

REMARKS

USE 3 PAIR PER PUMP, PACKAGED 2 HALVES PER BOX PLUNGER ROD ADAPTER 1/4-NPT, 5.0 LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0091396

158

159

160

161

162

NOTES:

ID0134963

163

HYDRAULICS

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

ROTATION HYDRAULICS 15

1

19

20

16 17

10

13

7 18 12

9 11

5 9

14 6 2 8 1 2 3

4 4

02

ID0071510

187

ROTATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

515-732 1 154-290 2 303-431 154-419 2 154-281 1 153-347 1 154-287 1 115-715 1 157-029 2 107-535 6 158-059 500-1471 157-750 217-745 214-886 499-176 194-142 1 149-566 2 191-031 115-061 1 107-709 2 110-970 1 110-973 1 107-151 2 310-732 1 106-237 2

12.

13.

14.

15.

16.

17.

18.

19.

20.

DESCRIPTION

HOSE (16OFX90M-40"-6000) UNION (16O-16OFX90) RIGHT CARRIAGE SIDE BK CONNECTOR (16O-16O90BK) CONNECTOR (16S-16O) HOSE (16OFX90M-24"-6000) CONNECTOR (16S-16O90) ABRASION SLEEVE (2.07" X 42") O-RING (219 D90) SCR (7/16-NC X 3.75, SOC, GD8) HYD MOTOR SEAL REPAIR KIT SHAFT SEAL CONTROL SOLENOID SOLENOID COIL CONNECTOR PLUG CARTRIDGE MANIFOLD HYDRAULIC VALVE SEAL REPAIR KIT ABRASION SLEEVE (2.07" X 26") SCR (7/16-NC X 4.25, SOC, GD8) CLAMP (2.00") COVER PLATE SCREW (M6-1.00 X 85MM) BRACKET LOCKNUT (M6-1.00,PRV TRQ,NLK)

REMARKS

USE LOCTITE 242 - TORQUE TO 85 FT. LBS.

SEE FOOTNOTE 1

USE LOCTITE 242 - TORQUE TO 85 FT. LBS.

NOT SHOWN:

FOOTNOTES:

1.

TORQUE TO 80-90 FT. LBS, TIGHTEN ONLY AT BASE WITH DEEP SOCKET.

NOTE:

REFER TO O-RING CHART (800-310) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0071510

188

ROTATION MOTOR/CASE DRAIN HYDRAULICS 9

10

8

11

4

1 12

7 2 5

3

VIEW ROTATED 180

6

02

ID0071509

189

ROTATION MOTOR/CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

156-876 115-924 1 155-470 1 514-004 1 116-911 1 116-634 1 154-448 1 156-890 1 154-338 1 158-059 1 500-1471 157-750 217-745 214-886 499-176 303-431 154-457 1

DESCRIPTION

REMARKS

HYD LINE ABRASION SLEEVE (1.59" X 88") HOSE (12OFX90M-90"-3000) BK CONNECTOR (12O-12OBK) HOSE (12OFX-220"-3000) ABRASION SLEEVE (1.59" X 65") BK CONNECTOR (12O-12O45BK) HYD LINE (-12) CONNECTOR (12S-12O90, XL) HYD MOTOR SEAL REPAIR KIT SHAFT SEAL CONTROL SOLENOID SOLENOID COIL CONNECTOR PLUG RIGHT CARRIAGE SIDE UNION (12O-12OFX90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR THE REPLACEMENT OF O-RINGS.

02

ID0071509

190

REMOTE FILTER

1

TO VALVES ON FIRE WALL

2

TO WRENCH VALVE

TO BRAKE (IN GROUND DRIVE VALVE) 16

3

5

15

4 5

11

6

7 FLOW

10 8

6 12 11

9

13

14

03

ID0146241

191

REMOTE FILTER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

153-340 150-1097 1 105-823 4 310-571 1 154-301 2 153-268 2 154-488 1 159-159 1 159-148 105-894 3 106-724 3 154-300 2 153-050 1 149-939 1 354-597 149-845 154-221 -

DESCRIPTION

HYDRAULIC PUMP CROSS (F06O-06O-08O-06O) FLG LK BOLT (5/16-NC X 3/4") CHARGE FILTER BRACKET CONNECTOR (10S-10O) HOSE (10OFX90S-24"-1500) UN RUN TEE (10OFX-10O-10O) QDC ADAPTER (02-10OFX) DUST CAP (1/8") LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG SCREW (M10-1.50 X 25MM) CONNECTOR (10O-12S90) FILTER HEAD (12 SF) FILTER ENGINE SKID REMOTE FILTRATION KIT (75/100) CONNECTOR (06S-06O)

REMARKS

INCLUDES ITEM 15

PART OF ITEM 1, INCLUDES O-RING

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0146241

192

193

194

SPINDLE BRAKE HYDRAULICS

1 2 3 2

9 TO GEARBOX

8

4

ED PE ST 2-SHRU T

ED PE K 2-SRAC E V I T R D

7

6

TO EXISTING HOSE

5

04

ID0134738

195

SPINDLE BRAKE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

158-059 500-1471 157-750 217-745 214-886 499-176 157-084 160-1099 500-1283 191-166 191-167 191-168 191-169 163-212 211-069 117-209 1 149-824 1 154-344 1 117-676 1 154-411 -

DESCRIPTION

REMARKS

HYD MOTOR SEAL REPAIR KIT SHAFT SEAL CONTROL SOLENOID SOLENOID COIL CONNECTOR PLUG O-RING (159 D70) MODULAR BRAKE OIL SEAL O-RING KIT GASKET KIT BEARING KIT STACK SERVICE KIT BLEEDER SCREW, DISC BRAKE HOSE CARRIER ABRASION SLEEVE (1.00" X 90") HOSE (06OFX90S-240"-3000) UN RUN TEE (06OFX-06O-06O) ABRASION SLEEVE (1.00" X 30") CONNECTOR (04S-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:

SPINDLE BRAKE KIT {101-081} INCLUDES SOME ITEMS ON THIS PAGE AND SOME ITEMS ON SPINDLE BRAKE PAGE.

04

ID0134738

196

TRACK SHIFT

FROM TWO-SPEED TRACK VALVE ON FIREWALL

4 1

2

5 LEFT

3 5

PILOT

RIGHT

2

03

ID0109733

197

TRACK SHIFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

154-797 514-049 154-344 154-806 159-453

QTY

1 2 1 1 -

DESCRIPTION

REMARKS

HOSE (06OFX-48"-3000) CONNECTOR (04S-06O90) UNION RUN TEE (06OFX-06O-06O) HOSE (06OFX-54"-3000) COUNTERBALANCE MANIFOLD

OBSOLETE, SERVICE CARTRIDGE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0109733

198

TRACK BREAK

9

4 5

7 6

3 2

1 RIGHT

8

1

LEFT

8

04

ID0119652

199

TRACK BREAK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

154-411 515-188 154-348 154-738 154-326 154-344 154-221 166-285 157-613 500-2029 500-2156 500-2157 153-225

QTY

2 1 1 1 1 1 1 2 1

DESCRIPTION

REMARKS

CONNECTOR (04S-06O) HOSE (06OFX90S-23"-3000) UNION BR TEE (06OFX-06O-060) HOSE (06OFX90-34"-3000) CAP (06OF) UNION RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O) PLANETARY GEARBOX INTERNAL SEAL RETAINER RING, INTERNAL THRUST WASHER DISENGAGE SPRING HYD CONTROL VALVE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0119652

200

FLUID CHECK SUPPLY HYDRAULICS

1 2 11

13 TO COOLER LINE FROM CHARGE PRESSURE ON GROUND DRIVE VALVE

10

12 7 9

7

7

8

3 15

6

4

16

5 14

03

ID0139751

201

FLUID CHECK SUPPLY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

515-696 515-583 107-025 105-095 154-342 149-550 214-491 154-220 515-074 154-982 310-637 106-538 115-963 117-326 150-727 154-401 154-252

QTY

1 1 2 2 1 1 1 3 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HOSE (04OFX90M-58"-3000) HOSE (06OFX90-12"-3000) SCREW (M6-1.00 X 50MM) WASHER (1/4") CONNECTOR (06S-06O90) SOLENOID CONTROL VALVE COIL (12V) CONNECTOR (04O-06S) HOSE (04OFX90-77"-3000) HOSE (04OFX90S-80"-3000) VALVE BRACKET LOCKNUT (M6-1.00,PRV TRQ,10.9) ABRASION SLEEVE (1.59" X 75") ABRASION SLEEVE (1.00" X 58") CYL (1.0" X .500" X 4.0") CONNECTOR (04S-04O90, ORF) CONNECTOR (04S-04O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

03

ID0139751

202

203

204

LOAD SENSE HYDRAULICS TO CONTROL HEAD ON LOAD SENSE PUMP

1 5 21 14

8

2 28 3

15

1

23 17

TO THRUST VALVE

30

22

24 20 7

2 10

16

25

6

27

TO THRUST PRESSURE GUAGE

15 29

3 26

4

9 5 21

P B

X

18

11

19 A

Y

6

12 15

2

13

VIEW ROTATED 180

19

04

ID0133329

205

LOAD SENSE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

154-345 154-326 158-600 354-466 514-409 154-348 154-228 159-157 154-221 154-344 149-559 516-092 157-440 153-225 217-897 214-434 149-565 158-661 154-342 154-343 154-738 154-229 154-411 117-702 155-705 516-121 117-611 515-188 154-373 514-049 515-161 155-153 117-759 154-808

QTY

2 3 2 2 2 1 1 1 1 1 -

1 3 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

DESCRIPTION

RUN TEE (06S-06O-06O) CAP (06OF) HYD SHUTTLE VALVE BULKHEAD PLATE UNION (06J-06OFX) UNION BR TEE (06OFX-06O-06O) UNION (06O-06OFX90) QDC ADAPTER (02-06OF) CONNECTOR (06S-06O) UNION RUN TEE (06OFX-06O-06O) HOSE (06OFX90M-20"-3000) THRUST VALVE (ELECTRIC) THRUST VALVE (ELECTRIC) HYD CONTROL VALVE SOLENOID COIL (LARGE) SOLENOID COIL (SMALL) 3-WAY CARTRIDGE VALVE HYD CONTROL VALVE CONNECTOR (06S-06O90) UNION (06S-06OFX90) HOSE (06OFX90-34"-3000) BK CONNECTOR (06O-06O90BK) CONNECTOR (04S-06O) ABRASION SLEEVE (1.00" X 68") O-RING (906 D90) VALVE ABRASION SLEEVE (1.00" X 22") HOSE (06OFX90S-23"-3000) REDUCER (04O-06OF) CONNECTOR (04S-06O90) HOSE (04OFX-160"-3000) CONNECTOR (06S-06S) ABRASION SLEEVE (1.00" X 160") HOSE (06OFX-74"-3000)

REMARKS

NOT SERVICABLE PER SUPPLIER

OBSOLETE OBSOLETE

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

2.

PRIOR TO S/N 2V2507, THIS HOSE CONNECTED TO ITEM 15 AT THE SHUTTLE VALVE NEAREST THE PUMP. PRIOR TO S/N 2V2507, THIS HOSE CONNECTED TO ITEM 1 AT THE SHUTTLE VALVE NEAREST THE PUMP.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0133329

206

207

208

209

210

211

212

TRACK DRIVE HYDRAULICS

9 8

1 FROM REMOTE FILTER HEAD ON HYDROSTATIC PUMP

T LEF

15

TO PORT #2 ON MUD SOLENOID VALVE

19

13

2

2

14

18

4 3

P GE AR CH

RE SSU RE

16

3

7 10

HT RIG

5

2

4 5

11 15 12

2

6

03

ID0071515

213

TRACK DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

158-951 153-593 154-300 515-520 154-301 154-298 515-597 158-949 153-592 149-847 515-151 106-079 106-396 105-894 153-225 117-713 159-453 158-020 154-344 154-252 156-174 515-583

QTY

4 2 2 2 2 1 4 4 4 1 1 2 1 2 1 -

DESCRIPTION

REMARKS

HYD MOTOR HYDRAULIC MOTOR CONNECTOR (10O-12S90) HOSE (10OFX90-15.5"-3000) CONNECTOR (10S-10O) CONNECTOR (10S-10O90) HOSE (10OFX90-17"-3000) HYD MOTOR HYDRAULIC MOTOR CROSS (06S-06O-06O-08O) HOSE (06OFX90-96"-3000) SCREW (M10-1.50 X 30mm) WASHER (M10, HARDENED) LOCKNUT (M10-1.50,PRV TRQ,10.9) HYD CONTROL VALVE ABRASION SLEEVE (1.00" X 76") COUNTERBALANCE MANIFOLD HYDRAULIC VALVE UN RUN TEE (06OFX-06O-06O) CONNECTOR (04S-04O90) CONNECTOR (06S-06O LG) HOSE (06OFX90-12"-3000)

LEFT TRACK, ENDS WITH S/N 2X0254 LEFT TRACK, BEGINS WITH S/N 2Y0003

RIGHT TRACK, ENDS WITH S/N 2X0254 RIGHT TRACK, BEGINS WITH S/N 2Y0003

OBSOLETE OBSOLETE BACK PORT (NOT SHOWN)

NOT SHOWN:

FOOTNOTES:

153-592 - USE SEAL KIT 500-752

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0071515

214

TRACK CASE DRAIN HYDRAULICS

TO LOWER COOLER TUBE

6

LEF

T

7 2 5 1 3

5 RIG

HT

4 2 3

03

ID0115601

215

TRACK CASE DRAIN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

158-949 153-592 159-453 154-252 154-265 154-728 158-951 153-593 117-718

QTY

2 1 2 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR COUNTERBALANCE MANIFOLD CONNECTOR (04S-04O90) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90-36"-3000) HYDRAULIC MOTOR HYDRAULIC MOTOR ABRASION SLEEVE (1" X 36")

RIGHT TRACK, ENDS WITH S/N 2X0254 RIGHT TRACK, BEGINS WITH S/N 2Y0003 OBSOLETE

LEFT TRACK, ENDS WITH S/N 2X0254 LEFT TRACK, BEGINS WITH S/N 2Y0003

NOT SHOWN:

FOOTNOTES:

153-592 USE SEAL KIT 500-752

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

03

ID0115601

216

217

218

FRONT WRENCH HYDRAULICS

3 2

19 2

2 1

8

1 1

20

5

A2 PORT ON WRENCH VALVE

6 18 9 10 15 7

11

21

16 B2 PORT ON WRENCH VALVE 17 13 12 4

14

18 2 17

02

ID0119741

219

FRONT WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

154-246 154-257 154-327 106-142 151-206 149-500 149-650 154-253 149-986 154-235 106-397 149-791 154-264 154-283 310-911 107-521 515-303 117-669 154-750 117-708 107-661

QTY

3 4 2 2 2 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1 2

DESCRIPTION

CONNECTOR (06S-08O) UN BR TEE (08OFX-08O-08O) CAP (08OF) SCREW (M10-1.50 X 65MM) CYL (4.50" X 2.25" X 2.75") HYD LINE HYDRAULIC LINE (08) CONNECTOR (06S-08090) HYDRAULIC LINE (-08) CONNECTOR (08S-08O90) WASHER (M12, HARDENED) HYDRAULIC CONTROL VALVE CONNECTOR (08O-10S45) CONNECTOR (06S-08O45) PLATE SCREW (M12-1.75 X 20MM) HOSE (08OFX90-58"-3000) ABRASION SLEEVE (1.75" X 55") HOSE (08OFX90-28"-3000) ABRASION SLEEVE (1.59" X 28") FLG LKNUT (M10-1.50, PRV TRQ)

REMARKS

USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

02

ID0119741

220

221

222

223

224

ANCHOR SUPPLY HYDRAULICS 6

5 A

9

B

7 10 8

4 3 1

2

4

FROM ANCHOR VALVE

TO ANCHOR VALVE

02

ID0133342

225

ANCHOR SUPPLY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

154-318 1 515-454 1 153-393 1 154-309 2 515-690 1 150-2180 190-1371 157-128 115-903 1 153-389 159-159 1 159-148 1

DESCRIPTION

REMARKS

BRANCH TEE (10S-10O-10O) HOSE (10OFX90L-20"-3000) MANIFOLD BLOCK BK CONNECTOR (10O-10OBK) HOSE (10OFX90L-58"-3000) HYDRAULIC PUMP LS PUMP SEAL KIT O-RING (225 D90) ABRASION SLEEVE (1.59" X 50") COOLER BY-PASS QDC ADAPTER (02-10OFX) DUST CAP (1/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0133342

226

ANCHOR VALE PRESSURE & RETURN HYDRAULICS

8

2

12 1

FROM FRONT WRENCH VALVE PRESSURE

5

6

13

7

15

9 3

14 4

11

10 FROM GREASER PUMP RETURN TO FRONT WRENCH VALVE RETURN

TO FRONT WRENCH VALVE LOAD SENSE

03

ID0070543

227

ANCHOR VALE PRESSURE & RETURN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

158-064 154-300 515-670 115-817 154-411 515-410 154-458 515-618 159-381 149-827 154-255 116-787 117-212 154-373 510-017

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYD CONTROL VALVE (4-SPOOL) CONNECTOR (10O-12S90) HOSE (10OFX90-85"-3000) ABRASION SLEEVE (1.59" X 84") CONNECTOR (04S-06O) HOSE (06OFX45-118"-3000) UNION RUN TEE (06SFS-10S-10O) HOSE (10OFX90-95"-3000) CHECK VALVE (06S-06O) HOSE (04OFX90S-24"-3000) UNION (04O-04OFX90) ABRASION SLEEVE (1.59" X 95") ABRASION SLEEVE (1.25" X 118") REDUCER (04O-06OF) REDUCER (12S-10SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0070543

228

RIGHT ANCHOR MOTOR HYDRAULICS

4

1 2

4

3 5

10

6 6

9 8 7

7

06

ID0045621

229

RIGHT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

REMARKS

154-233 2 CONNECTOR (08S-08O) 117-455 1 ABRASION SLEEVE (2.07" X 38") 309-204 1 BULKHEAD PLATE 515-025 2 HOSE (08OFX90-40"-3000) 154-396 2 BK CONNECTOR (08O-08O90BK) 117-324 2 ABRASION SLEEVE (1.25" X 48") 154-716 2 HOSE (08OFX90-48"-3000) 154-307 2 CONNECTOR (16S-08O) 149-895 - HYD MOTOR 500-390 SEAL REPAIR KIT - REAR 500-391 SEAL REPAIR KIT - SHAFT 502-177 SHAFT AND BEARING ASS'Y 500-2123 FRONT RETAINER (ANCHOR MOTOR) 158-064 - HYD CONTROL VALVE (4-SPOOL)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

06

ID0045621

230

LEFT ANCHOR MOTOR HYDRAULICS

1

4

2

4

5 3 6 6 10

9 8 7

7

05

ID0045622

231

LEFT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

154-438 117-293 309-204 154-716 154-396 117-324 154-716 154-307 149-895 500-390 500-391

2 1 1 2 2 2 2 2 -

10.

158-064

CONNECTOR (08S-08O, LG) ABRASION SLEEVE (2.07" X 46") BULKHEAD PLATE HOSE (08OFX90-48"-3000) BK CONNECTOR (08O-08O90BK) ABRASION SLEEVE (1.25" X 48") HOSE (08OFX90-48"-3000) CONNECTOR (16S-08O) HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT SHAFT AND BEARING HYD CONTROL VALVE (4-SPOOL)

502-177

-

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0045622

232

RIGHT ANCHOR THRUST CYLINDER

10 5 1

2

3 4

5

3 9

14 16 7 6 8

15

12

11 13

8 14

02

7

ID0133298

233

RIGHT ANCHOR THRUST CYLINDER REF PART NO. NUMBER 1. 154-276 2. 309-205 3. 154-728 4. 117-655 5. 154-424 6. 154-265 7. 154-403 8. 154-252 9. 515-054 10. 515-683 11. 117-684 12. 117-657 13. 117-676 14. 150-747 15. 515-682 16. 158-064

QTY DESCRIPTION CONNECTOR (04O-08S90) BULKHEAD PLATE HOSE (04OFX90-36"-3000) ABRASION SLEEVE (1.59" X 38") BK RUN TEE (04O-04O-04OBK) UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX90-28"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.59" X 54") ABRASION SLEEVE (1.00" X 30") CYLINDER ASSEMBLY HOSE (04OFX90M-48"-3000) HYD CONTROL VALVE (4-SPOOL)

REMARKS

2 1 2 1 1 1 2 2 1 1 1 1 1 2 1 -

NOT SHOWN:

FOOTNOTES:

NOTE: REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0133298

234

LEFT ANCHOR THRUST CYLINDER 3

4

5

1 2

6 18 7

7 19 12

11

8 9 6

15

13 10

17

17

14 10 16

9

04

ID0133299

235

LEFT ANCHOR THRUST CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

154-261 154-276 515-593 515-093 115-737 154-255 154-424 154-265 154-403 154-252 515-054 515-683 117-684 117-657 515-682 117-676 150-747 309-206 158-064

1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 2 1 -

DESCRIPTION

REMARKS

CONNECTOR (04O-08S) CONNECTOR (04O-08S90) HOSE (04OFX90-38"-3000) HOSE (04OFX90-42"-3000) ABRASION SLEEVE (1.59" X 40") UNION (04O-04OFX90) BK RUN TEE (04O-04O-04OBK) UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX90-28"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.59" X 54") HOSE (04OFX90M-48"-3000) ABRASION SLEEVE (1.00" X 30") CYLINDER ASSEMBLY BULKHEAD PLATE HYD CONTROL VALVE (4-SPOOL)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0133299

236

237

238

AUXILARY SUPPLY & RETURN HYDRAULICS TO SOLENOID VALVES ON FIREWALL

1 2 TO BULKHEAD UNDER MAIN FRAME

3

17

5 7 TO RESERVOIR

4 6

9

5 10

11 12

4

13

16

14

VIEW ROTATED 180

FROM RESERVOIR

15 8

01

ID0140927

239

AUXILARY SUPPLY & RETURN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

153-106 154-754 154-262 154-299 154-233 149-882 515-140 154-286 154-955 154-256 115-902 159-158 159-148 154-264 149-838 154-862 115-817 117-655

QTY

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYD LINE HOSE (06OFX-30"-3000) REDUCER (06O-08OF) RUN TEE (08S-08O-08O) CONNECTOR (08S-08O) HYD CONTROL VALVE (5-SPOOL) HOSE (08OFX90-56"-3000) CONNECTOR (12O-16S90) HOSE (08OFX90-102"-3000) UNION (08O-08OFX90) ABRASION SLEEVE (1.59" X 100") QDC ADAPTER (02-08OFX) DUST CAP (1/8") CONNECTOR (08O-10S45) HYDRAULIC PUMP HOSE (12OFX-80"-2250) ABRASION SLEEVE (1.59" X 84") ABRASION SLEEVE (1.59" X 38")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0140927

240

STABILIZER HYDRAULICS

10 12 12 11

12 1

2

16

6 12

15

8 9

4 5

17 3 14

7

4 9

13 5

14

09

ID0133274

241

STABILIZER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 1 2 2 1 1 1 1 4 4 1 2 1 1 1

BK CONNECTOR (04O-04O90BK) BULKHEAD PLATE ABRASION SLEEVE (1.59" X 115") HOSE (04OFX90S-128"-3000) CONNECTOR (04O-08S) HYD CONTROL VALVE (5-SPOOL) ABRASION SLEEVE (1.59" X 130") HOSE (04OFX90S-116"-3000) CONNECTOR (04O-08S, ORF) HOSE BAG (4" X 36") CONNECTOR (04O-06S90) HOSE (04OFX90S-50"-3000) HOSE (04OFX90S-140"-3000) CYLINDER ASSEMBLY BRACKET FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25)

154-355 354-466 116-633 515-277 154-261 149-882 116-632 515-239 154-374 117-789 154-226 515-439 515-146 151-187 309-549 106-381 106-386

REMARKS

4" X 2" X 10"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CAHRT (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0133274

242

243

244

FRAME TILT HYDRAULICS

13

'C' ) A' E ' OSE HOLE 'B' LE) S O H HO TO OP OSE M H (T H TO TO ' TOBOT E 'D ( S O H TO

23 A

13

B D

C C

14 23

26 A

B

D

B

27

C D

A

22

1 3

15

13

16

18 2

24 15 A A

B

15

17

6 33

20

19

9

B C

15 13

10

14

21

14

C

6

D D

5

11

7

6 25

35 34

12 8 4 29

30

4

28 31

30 36 32

06

ID0024748

245

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

154-355 117-603 117-656 515-424 154-681 154-424 115-777 117-679 154-672 515-735 154-668 154-653 154-226 154-220 154-276 154-911 515-509 155-484 154-719 115-776 117-708 354-466 515-447 151-066 151-070 149-882 117-789 502-184 500-478 154-226 154-220 154-726 154-255 106-570 105-117 106-386

QTY

4 1 1 2 2 4 1 1 1 1 1 1 6 2 4 1 1 1 1 1 1 4 2 2 1 1 2 2 2 2 2 1 1 1

DESCRIPTION

BK CONNECTOR (04O-04O90BK) ABRASION SLEEVE (1.59" X 62") ABRASION SLEEVE (1.59" X 45") HOSE (04OFX-56"-3000) HOSE (04OFX-62"-3000) BK RUN TEE (04O-04O-04OBK) ABRASION SLEEVE (1.59" X 15") ABRASION SLEEVE (1.59" X 32") HOSE (04OFX-15"-3000) HOSE (04OFX-22"-3000) HOSE (04OFX-32"-3000) HOSE (04OFX-40"-3000) CONNECTOR (04O-06S90) CONNECTOR (04O-06S) CONNECTOR (04O-08S90) HOSE (04OFX-36"-3000AR) HOSE (04OFX-28"-3000) HOSE (04OFX-16"-3000) HOSE (04OFX-10"-3000) ABRASION SLEEVE (1.59" X 7") ABRASION SLEEVE (1.59" X 28") BULKHEAD PLATE HOSE (04OFX90S-48"-3000) CYL (4.0 X 2.0 X 5.0) CYL (3.0" X 1.75" X 8.000") HYD CONTROL VALVE (5-SPOOL) HOSE BAG (4.000" X 36") VALVE BLOCK COUNTERBALANCE CARTRIDGE KIT CONNECTOR (04O-06S90) CONNECTOR (04O-06S) HOSE (04OFX90-15"-3000) UNION (04O-04OFX90) SCREW (M8-1.25 X 60MM) WASHER (5/16") FLG LOCKNUT (M8-1.25)

REMARKS

ALL HOSES FROM VALVE (149-882) GO INTO HOSE BAG. SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE ON 4020 WITH RACK AND PINION 2. TURN ADJUSTMENT SCREW COMPLETELY OUT

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0024748

246

247

248

249

250

PIPE LIFTER HYDRAULICS

2

REAR

3

4 1 5

18

20

6 5 7

20

18

18 8

9 11 1

2

10 15

12 14

3 10 16

18 4

20 17 13 FLOW

FRONT

18 20 19

03

6

ID0070539

251

PIPE LIFTER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

151-031 2 154-252 2 515-179 2 154-275 2 515-072 2 154-403 2 149-453 1 149-452 1 154-471 1 154-342 2 154-348 1 150-5630 1 516-087 1 149-257 1 155-153 1 149-439 1 149-440 1 515-175 1 110-998 7 154-934 1 157-037 4

DESCRIPTION

CYL (2.0" X 1.0" X 8.0") CONNECTOR (04S-04O90) HOSE (04OFX90-11"-3000) BK CONNECTOR (04O-04OBK) HOSE (04OFX45-16"-3000) CONNECTOR (04S-04O, XL) HYD LINE HYD LINE CONNECTOR (06O-06S90,LG) CONNECTOR (06S-06O90) UN BR TEE (06OFX-06O-06O) FLOW DIVIDER FLOW DIVIDER HYDRAULIC VALVE CONNECTOR (06S-06S) HYD LINE HYD LINE HOSE (04OFX90-16"-3000) CLAMP HALVES (3/8") PAIR HOSE (04OFX45-18"-3000) O-RING (011 D90)

REMARKS

TOP BOTTOM

USE SEAL REPAIR KIT 190-3052 OLD STYLE, USE SEAL REPAIR KIT 190-861

OUTSIDE INSIDE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0070539

252

253

254

GREASER HYDRAULICS 1

26 30

1

2

21

18

SELECTOR VALVE

29

31

2 20

32

10

25

27 38

28

6

10

13

10 3

23

22

6

35 27

24

28

1

17 TO ANCHOR VALVE RETURN

5

3 5 16 4 6

36 15

33

4

6

S PR AY ING SY STE MS O C

34

14 36 37 19

35 8

APPLICATOR

35 7

9

11

FLOW

12 13

05

ID0024738

255

GREASER HYDRAULICS REF PART NO. NUMBER

1.

2.

QTY

149-827 2 149-826 153-320 1 149-825 1 157-037 2 117-211 2 154-724 2 306-714 1 106-724 2 106-387 2 154-252 3 149-257 514-414 1 153-424 1 149-399 1 191-259 1 153-096 1 514-163 1 305-951 1 117-684 1 154-342 1 105-297 1 117-670 117-194 1 350-398 350-400 350-399 256-1005 1 256-031 259-858 154-344 1 154-226 1 154-224 1 514-165 1 154-401 1 154-278 1 154-326 1 154-221 1 149-956 1 149-957 1 154-342 3 110-998 1 105-117 1 310-591 1

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

DESCRIPTION

REMARKS

HOSE (04OFX90S-24"-3000) USED PRIOR TO S/N 2V0901 HOSE (06OFX90L-12"-3000) USED S/N 2V0901 AND ABOVE HOSE (06OFX90L-17"-3000) HOSE (06OFX90L-28"-3000) O-RING (011 D90) ABRASION SLEEVE (1.25" X 90") HOSE (04OFX-82"-3000) SEE FOOTNOTE 6 BRACKET, WIPER FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M10-1.50) USED S/N 2V0901 AND ABOVE, SEE FOOTNOTE 5 CONNECTOR (04S-04O90) HYDRAULIC VALVE CONNECTOR (04S-06O45) HOSE (06OFX-236"-3000) SPRAY NOZZLE (65^) SPRAY NOZZLE HANDLE KIT CAP GASKET, NYLON BK CONNECTOR (06O-06OBK) BRACKET, SPRAY ABRASION SLEEVE (1.00" X 26") SEE FOOTNOTE 1, USED PRIOR TO S/N 2V0901 CONNECTOR (06S-06O90) BOLT (1/4-NC X 3-1/4") USED PRIOR TO S/N 2V0901 ABRASION SLEEVE (1.00" X 10") USED S/N 2V0901 AND ABOVE ABRASION SLEEVE (1.00" X 16") GREASE PUMP ASSEMBLY COVER BASE TOOL JOINT LUBE, 2 GAL,ENVTL FRIENDLY METAL FREE, ALL WEATHER TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL UN RUN TEE (06OFX-06O-06O) SEE FOOTNOTE 4, USED PRIOR TO S/N 2V0901 CONNECTOR (04O-06S90) SEE FOOTNOTE 2 CONNECTOR (06S-06O45) SEE FOOTNOTE 3 CONNECTOR (06S-06O, ORF .078") CONNECTOR (04S-04O90, ORF) BK CONNECTOR (04S-04O) CAP (06OF) CONNECTOR (06S-06O) HYD LINE HYD LINE CONNECTOR (06S-06O90) QTY 2 USED PRIOR TO S/N 2V0901 CLAMP HALVES (3/8") PAIR WASHER (5/16") USED S/N 2V0901 AND ABOVE, SEE FOOTNOTE 5 VALVE ASS'Y

FOOTNOTES:

1.

2.

3.

4.

5.

6.

GREASE IN FROM PUMP. TO SPRAY NOZZEL. TO REAR APPLICATOR. HYDRAULIC OIL OUT TO LUBE PUMP. FOR PARTS BREAKDOWN OF SELECTOR VALVE & APPLICATOR, SEE SPECIFIC PARTS PAGES. USE SCREWS WITH APPLICATOR TO ATTACH TO BRACKET.

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0024738

256

257

258

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

259

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

260

HYDRAULIC CYLINDER 2.0" X 1.25" X 24.0"

2

1 3 4 5

6

7

D

806-687

261

HYDRAULIC CYLINDER 2.0" X 1.25" X 24.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

150-747 190-169 150-778 151-170 106-097 150-771 150-770 150-679

NOT SHOWN: 259-100 259-236 259-239 259-241 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (2" X 1.25" X 24") SEAL REPAIR KIT (2.0" X 1.25") LOCK RING (2") CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.25") CYLINDER HEAD (2.0" X 1.25") CYLINDER ROD (1.25")

INCLUDE REF NO.'S 1 THRU 7 INCLUDES REF NO.'S 4 & 5

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.250") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)

NOTE:

D

806-687

262

HYDRAULIC CYLINDERS (3.0" X 1.75")

1

6

11

5

7 8 4 9 3 10 2

A

809-366

263

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-366

264

HYDRAULIC CYLINDERS (4.0" X 2.0") 1

6 11

14

12 13 5

7

4 9

8

3 10

2

A

809-369

265

HYDRAULIC CYLINDERS (4.0" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.0 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (4.0 X 2.0 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (4.0 X 2.0 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (4.0 X 2.0 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (4.0 X 2.0 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (4.0 X 2.0 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (4.0 X 2.0 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYL (4.0 X 2.0 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (4.0 X 2.0 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.00 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-144

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-698 149-768 153-021 151-066 152-012 150-440 149-699 152-062 149-735 149-700 152-030 149-736 149-701 149-769 153-016 151-088 150-298 150-429 149-702 152-007 149-737 149-703 149-770 149-738 149-704 152-063 149-739

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-189 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-369

266

HYDRAULIC CYLINDER (4.0" X 2.00" X 10.0")

2

1

3 4 5 6

7

8

D

806-688

267

HYDRAULIC CYLINDER (4.0" X 2.00" X 10.0") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-187 190-189 149-303 152-071 106-145 106-144 149-307 149-006 153-016

NOT SHOWN: 259-040 259-239 259-246 259-247 259-188

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYLINDER ASSEMBLY SEAL REPAIR KIT (4.0" X 2.0") LOCK RING (4") CYLINDER BARREL BOLT (1-NC X 2-1/4", GD8) WASHER (1") CYLINDER PISTON (4" X 2") CYLINDER HEAD (4" X 2") CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7 INCLUDES REF. NO.'S 4 & 5

SEE FOOTNOTE 1

U-SEAL INSTALLER (1.500"-UP) WIPER/SEAL INSTALLER (2") PISTON SEAL INSTALLER (4") PISTON INSTALLER (4") CYL HEAD SPANNER - TWO PIN

FOOTNOTES

1 APPLY LOCTITE 271 OR 277. TORQUE TO 630-700 FT-LBS (855-950 N.M.)

NOTE:

D

806-688

268

HYDRAULIC CYLINDER

CYLINDER (4.50" X 2.25' X 2.75")

2

1 3 5

4

6

7

8

07

ID0023958

269

HYDRAULIC CYLINDER

CYLINDER (4.50" X 2.25' X 2.75") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 2 THRU 8 OBSOLETE

1 1 1 1 1 1 1 1 1

CYL (4.50" X 2.25" X 2.75" SEAL REPAIR KIT LOCK RING 4.5 X 2.75 BARREL BOLT (1-1/8-NC X 2-1/2" GD8) WASHER (1-1/8") 4.5 X 2.25 PISTON GLAND CYLINDER ROD CYLINDER ROD

151-206 190-900 150-711 152-073 106-146 106-147 149-168 151-207 150-710 153-753

SEE FOOTNOTE 1 SEE FOOTNOTE 2 OBSOLETE SEE FOOTNOTE 3

NOT SHOWN:

259-040

U-SEAL INSTALLER (1.500"- UP

FOOTNOTES:

1. USE LOCTITE 271 OR 277. TORQUE TO 770-850 FT-LBS (1045-1150 N.M.).

2. UNITIZED PISTON INCLUDES WEAR RING, SQUARE LOADER RING & PISTON SEAL. 3. USES 329-179 JAW BLOCK AND 107-777 SPRING PIN.

NOTE:

07

ID0023958

270

NOTES:

ID0134963

271

ELECTRICAL

272

ELECTRICAL SCHEMATIC

ALTERNATOR

1N5402

W 22

27

13

TO IGN

W

1

JT4020 MACH1 D-

D+ FUSE N1

POWER CIRCUIT

3

B+ 151

TRACCOM

20

ELECTRIC STRIKE

19

GAUGES

5 AMP

2

28

TO BAT

TO TACH

FUSE K3 1

15 AMP FUSE K3

BATTERY DISCONNECT 1 SWITCH

BATTERY

15 AMP

FLUID FLOW DISPLAY

FUSE K2 21

VARIABLE THROTTLE

18

SENSORS

5 AMP

TO FLUID MOTOR SPEED SENSOR

FLUID FLOW DISPLAY 4 5 3 6 2 7 1 8

75

FUSE J1D

TO ACC

FUSE J1C 29

TO ECM CUTOUT RELAY

17

ECM CONTROL

12

ACC

20 AMP MAIN FUSE L1

IGNITION SWITCH BAT ACC 9 ST 11

20 AMP 3

2

IGN

FUSE J1B START

20 AMP 1A

40 AMP

4

START

11

TO ECM OUTPUT FUSE

16 2 34

4 5

3

29 1A

TO ENGINE STOP SWITCH

44

STARTER M MOTOR

24

GAUGES

139 2 D 5

TO FUEL SOLENOID 24

+

-

I

G

HOURMETER

45

FUSE J2B 13

TO SEAT SWITCH DELAY

1B

TO GAUGE LIGHTS

IGN

15 AMP

VOLTMETER

TO GAUGE FUSE

FUSE J2A 22

2

TO CONTROLLER 11

STARTER SOLENOID

2

23

HORN

ECM CUTOUT RELAY

BAT

START RELAY 87a 30 87

30 1A

ACCESSORY SOCKET

BAT FUSED 2

START FUSE L2

12

FUSE J1A

10

15 AMP 3

HORN BUTTON TO ACC

3 AMP

FUSE K1 14

12

1B

10 AMP

3

WARNING LIGHTS

5 AMP

WORK LIGHT FUSE L4 6 20 AMP

FUEL GAUGE

ISG

19 TO WORK LIGHTS

COLD START OPTION

31 TEMP SWITCH

COLD START SWITCH

25

1B

26

59

1

ETHER SOLENOID

FUEL SENDER

19 OIL PRESSURE GAUGE

ISG 32

1B

OIL PRESSURE SENDER

19

I

SO

WATER TEMP GAUGE TO 35 WARNING ALARM

G

33 WARNING LIGHTS AND ALARM HYDRAULIC FILTER WARNING LIGHT FUSE

HYDRAULIC HI TEMP

1B

19 22

22 35

EWT OUTPUT FROM GAUGE

2

D 11

38

4 EOP SWITCH

C HYD FILTER SWITCH

9

+ -

EOP FUEL SHUTDOWN RELAY

36 ENGINE STOP RELAY 4 3

13

5

4

43

3

5

ENGINE TACH ISG

39

3 D 10

28 HOT SWITCH

TO HOURMETER

TO IGN

WATER TEMP SENDER

WARNING LIGHT ALARM

42

FUEL SOLENOID

LIGHT TEST RELAY 4 3

45

TO ST

5

11 1A

1A

1A

TRACCOM OPTION TRACCOM

40

44

TO SPEED SENSOR

A

151

TO TRACCOM FUSE

F ENGINE STOP SWITCH

TO ECM CUTOUT RELAY

B 13

+12V

1A

GND SW

40

D

1B

H START BYPASS DELAY

D

28

TO ALTERNATOR TACH

OUT

807-981

273

ELECTRICAL SCHEMATIC JT4020 MACH1

ELECTRICAL STRIKE INDICATOR DEVICE TO REMOTE DISPLAY TO ELECTRIC STRIKE FUSE BAT FUSED

20

4

E

ESID SHUTDOWN RELAY

3

STROBE TO MACHINE CONTROLLER

1A

9 67

3

ALARM

69

STROBE RELAY

4

1A

4

5

3

67

5

70 1A

68 +12V SW OUT GND

ELECTRICAL STRIKE SYSTEM ALARM BOX

71 67

POWER

71 1A

VOLTAGE LIMITER

1A

CURRENT COIL

ESID DELAY TIMER CURRENT COIL VOLTAGE STAKE

VOLTAGE STAKE

THROTTLE CONTROL REMOTE DISPLAY 5 4 3 2 1 REMOTE DISPLAY 1A

TO VARIABLE THROTTLE FUSE

TO ELECTRIC STRIKE FUSE

20 103

48 21 CAB THROTTLE SWITCH

1B

50 50

155

1A 48

153

154

TO TRACKER CONTROL RELAY

A B C DOWNLOAD CONNECTION

WORK LIGHTS

TO AUX LIGHTS

TO WORK LIGHT FUSE

WORK LIGHT RELAY 87a 30 87

6

REAR STOP RELAY

60

1A

1

WORK LIGHTS

4

REAR STOP SWITCH

3

5

5

TO ACC

59

12 WORK LIGHT SWITCH

TO GAUGE LIGHTS

1A

CAB SWING

IN GREASE HEATER

61 TO ACC

12 IN / OUT SWITCH

DRILL AUXILIARY SWITCHES

TO THRUST FWD

162

TO ROTATION CW

163

TO ROTATION CCW

DRILL FLUID 8 96 5 W

55

TO DRILL FLUID

LEFT TRACK 167 10 10 W RIGHT TRACK 168 2 11 10 W

149

TO LEFT TRACK FWD

148

TO LEFT TRACK REV

146

TO RIGHT TRACK FWD

147

TO RIGHT TRACK REV

5

TRACK DRIVE AUX. SWITCHES

3 TO DRIVE SWITCH RELAY

D

107

TO ACC

TO THRUST REV

6

7

ROTATION 95

GREASE HEATER ELEMENT

1A

161

150W 198

62

160

4 TO DRILL SWITCH

10 W THRUST 94 9

OUT

12

1A

807-981

274 DRILL/DRIVE ENABLE RELAY

ELECTRICAL SCHEMATIC JT4020 MACH1

200

JOYSTICK FLUID SWITCH

3

53

SEAT SWITCH 12

TO ACC ACC

12

104

1B

197

99

DRIVE SWITCH RELAY

DRIVE

3

5

192 10

107

12

3

1A

107

165

12 72

REMOVE

114 SET

89

104

5

CONTROL CYCLE LIGHT

111

12

TO SENSOR FUSE

56

5

TO CONTROL FUSE

116

TO OUTPUT FUSE 57

58 FLUID MOTOR SPEED SENSOR

116 TO FLUID DISPLAY

75

F R

1B 54

STATUS LIGHTS

140 78 79 80 81

173

116 18

1A

UP

79

83

82

53

1A

REAR WRENCH

128

113 122 121 71

150

PIPE LIFT DOWN

121 TO STROBE RELAY

12

142

PIPE LIFT

165

129

E

130

F

CLOSE

1B 120 119

1A

118

PIPE GRIPPER OPEN

120

117

93

93 92 142

111

PIPE GRIP

131

F

132

F

SAVER SUB 90 93

54

LUBRICATOR PIPE END

92

118

84 85

173

E

1A

119

55

78 140

111

89

173

80

113

141

Y3 B3 C3 K3 C1 L3 M3 C2 B2 E2 D2 Y2 S2 X2 A1 T2 J1 MACHINE S3 B1 CONTROLLER T3 D1 K2 N3 L2 D3 K1 M2 W3 N2 R3 X3 P2 E1 R2 F1 G2 H1 G1 F2 H2 X1 J2 Y1 N1 P3 T1 G3 P1 W2 W1 L1 S1 M1 R1 A3 A2 E3 J3 H3 F3

16

17

53

110

115

1B

REAR WRENCH 1A CLAMP

12

FRONT WRENCH 122

105

114

4

165

5

123

109

104 2

3

111 123 72

4 3

112

107

FRONT WRENCH 1A CLAMP

1B

DIAGNOSTIC LIGHT RELAY

115

12

142

1A 72

116 DIAGNOSTIC CONNECTION

1A

12

112

RESUME 116

54

5

2

MANUAL 4 ADD 6

107

3

138

110

12

1A

4

TO DRILL AUX. SWITCHES

1 3

1B

111 MANUAL RELAY

198 TO TRACK DRIVE AUX. SWITCHES

TO ACC

DIAGNOSTIC LIGHT

1A

105

116

102 103

TRACKER CONTROL

150

1B

53

4 5

3

165

12

DRILL

DRILL POSITION SWITCH

1A

1A

TRACKER CONTROL KEY

108 PARK

SPINDLE BRAKE

4

1A

18

TRACKER CONTROL RELAY 103

GROUND DRIVE HIGH SPEED SOLENOID

116

158

TRACKER CONTROL LIGHT

107 CARRIAGE HIGH SPEED SOLENOID

116

CARRIAGE HIGH SPEED SWITCH

TO START RELAY

23

1A

QUICK FILL

OUT

97 1

98

DRIVE POSITION SWITCH

5

ON

TWO SECOND SEAT SWITCH DELAY

SW

12

4

OFF

54

+12V GND

1A

5

150 199

HIGH SPEED RELAY

150

13

TO IGN

4 3

12

93

55

LUBRICATOR

133

F

134

F

92 CW

FRONT HOME SWITCH

6

140

78

92

7

80 54

83

78

18 REAR HOME SWITCH

2

1 10

90

149

85

11

CHECK VALVE

4

3

9

REAR WRENCH ROTATE

54

163

165

175 116

117

89

173

1B 149

5

SHUTTLE HOME SWITCH

1B

161

BYPASS

CHECK VALVE

6 7

79

BYPASS LIGHT

146

148

147

85

54

93

54

117

1A LEFT TRACK REV

RIGHT TRACK REV

REVERSE ALARM RELAY 5

DRIVE SOLENOID RELAY

106

3

REVERSE ALARM

54 TO 107

+12V

+5V

GND

+5V

CW

85 THRUST REV

161

ROTATION CCW

DRILL FLUID 144 145

55

54

5

1A

53 150

VARIABLE ROTATION POT 90

A

89

164

B

A

B

D

116

84

C

1A

C

102 116

102 150

53

D

150

116 FLUID FLOW ADJUST POT

VARIABLE ROTATION

102 116

165

4

164 ROTATION CW CCW +12V

FWD

92

4 3

55 TO 107 1A

TO AUX. SWITCHES TO AUX. SWITCHES

53

92

93

92

89

163

TO AUX. SWITCHES

G

93 85

162

116

137 92

SHUTTLE

1A

RIGHT TRACK FWD

80

160

G

90 LEFT TRACK FWD

18 FRONT WRENCH SWITCH

136 SHUTTLE RETRACT

93

174

149

F

EXTEND 142

8

53

135 111

1A

ON

55

REAR WRENCH ROTATE 93 CCW

118

8

80 12

12

5

81

79

1B

1A

53

54

807-981

275

ELECTRICAL SCHEMATIC

JT4020 MACH1 CKT NO.

WIRE COLOR

1. BLK 1A. BLK/RED 1B. BLK/BLU 2. RED 3. RED 4. RED/BLK 5.

6. BLU 7.

8.

9. ORG 10. ORG/BLU 11. WHT/BLK 12. ORG 13. ORG/GRN 14. RED/WHT 15.

16. RED/GRN 17. RED/BLU 18. RED/BLK 19. ORG/BRN 20. RED/YEL 21. RED/ORG 22. GRA/ORG 23. WHT/RED 24. PUR 25. BRN/ORG 26. BLK 27. ORG/BLU 28. YEL 29. RED/BRN 30. TAN/BLU 31. BRN 32. BLU 33. GRN 34. GRN/RED 35. BLU/RED 36. WHT/BLU 37.

38. GRA/YEL 39. GRA/BLK 40. GRN 41.

42. BLK/ORG 43. BLU 44. YEL/RED 45. ORG/BLK 46.

47.

48. PUR/ORG 49.

50. BLU/ORG 51.

52.

53. BLK/YEL 54. BLK/WHT 55. WHT/BLK

D

FUNCTION

REMARKS

SYSTEM GROUND & HIGH LOAD GROUND MEDIUM LOAD GROUND LOW LOAD GROUND BATTERY POSITIVE TO FUSE BLOCK FUSED BATTERY POWER START FUSE TO START RELAY NOT USED WORK LIGHT FUSE TO RELAY NOT USED NOT USED IGNITION SWITCH ACCESSORY CIRCUIT IGNITION SWITCH IGNITION CIRCUIT IGNITION SWITCH START CIRCUIT FUSED ACCESSORY CIRCUIT FUSED IGNITION CIRCUIT ACCESSORY SOCKET CIRCUIT NOT USED ECM CUTOUT RELAY TO MACHINE CONTROLLER MACHINE CONTOLLER CONTROL FUSE CIRCUIT SENSOR/SWITCH FUSE CIRCUIT GAUGE CIRCUIT ELECTRIC STRIKE CIRCUIT VARIABLE THROTTLE CIRCUIT WARNING LIGHT CIRCUIT START RELAY TO SEAT SWITCH DIODE START RELAY TO STARTER & COLD START OPTION COLD START SWITCH TO ETHER SOLENOID ETHER SOLENOID TO TEMP SWITCH RESISTOR - DIODE TO ALTERNATOR EXCITER CONNECTION ALT TO TACH & TRACCOM UNIT ECM OUTPUT FUSE TO ECM CUTOUT RELAY HORN BUTTON TO HORN FUEL SENDER TO FUEL GAUGE OIL PRESSURE SENDER TO OIL PRESSURE GAUGE WATER TEMP SENDER TO WATER TEMP GAUGE ECM CUTOUT RELAY TO DIODE WARNING LIGHT ALARM (NEG) TO DIODES & WATER TEMP GAUGE OUTPUT EOP FUEL SHUTDOWN RELAY TO EOP SWITCH NOT USED HYDRAULIC FILTER SWITCH TO LIGHT & DIODE HYDRAULIC OIL TEMP SWITCH TO LIGHT & DIODES START BYPASS DELAY TIMER TO EOP FUEL SHUTDOWN RELAY NOT USED LIGHT TEST RELAY TO DIODES ENGINE STOP RELAY TO EOP FUEL SHUTDOWN RELAY ENGINE STOP SWITCH TO ENGINE STOP RELAY, ECM CUTOUT RELAY, & DIODE EOP FUEL SHUTDOWN RELAY TO FUEL SOLENOID AND HOURMETER NOT USED NOT USED THROTTLE SWITCH TO LINEAR ACTUATOR NOT USED THROTTLE SWITCH TO LINEAR ACTUATOR NOT USED NOT USED FLUID FLOW ADJUST POT TO FLUID SWITCH "ON" MACHINE CONTROLLER TO ON-OFF FLUID SWITCH & QUICK-FILL SWITCH MACHINE CONTOLLER TO DRILL FLUID SOLENOID

807-981

276

ELECTRICAL SCHEMATIC

JT4020 MACH1 CKT NO.

WIRE COLOR

56. TAN/WHT 57. PNK/BLU 58. PNK/WHT 59. TAN/RED 60. YEL 61. YEL/BLK 62. PUR/BLK 63.

64.

65.

66.

67. ORG/RED 68. TAN/BLK 69. WHT/YEL 70. BRN 71. WHT/PUR 72. PNK/BLK 73.

74.

75. WHT/BRN 76.

77.

78. GRA/WHT 79. WHT/RED 80. WHT 81. BLU/ORG 82. BLU/YEL 83. GRA/ORG 84. GRA/YEL 85. PUR/GRN 86.

87.

88.

89. YEL/BLK 90. WHT/GRN 91.

92. GRN/BLK 93. BLU/BLK 94. WHT/ORG 95. WHT/RED 96. WHT/BLU 97. BLU/YEL 98. RED/WHT 99. ORG/WHT 100.

101.

102. WHT/GRN 103. TAN/RED 104. PUR/RED 105. PUR/ORG 106. BLU/ORG 107. YEL/GRN 108. GRA 109. YEL/PUR 110. BRN/ORG 111. WHT/ORG

D

FUNCTION

REMARKS

MACHINE CONTROLLER TO SET/RESUME SWITCH MACHINE CONTOLLER TO DIAGNOSTICS CONNECTION "5" MACHINE CONTROLLER TO DIAGNOSTICS CONNECTION "2" WORK LIGHT SWITCH TO WORK LIGHT RELAY & GAUGE LIGHTS WORK LIGHT RELAY TO WORK LIGHTS & AUX LIGHT CONNECTION CAB SWING IN/OUT SWITCH TO IN SOLENOID CAB SWING IN/OUT SWITCH TO OUT SOLENOID NOT USED NOT USED NOT USED NOT USED DIODE CATHODE TO DELAY TIMER, ESID, STROBE RELAY, & ESID SHUTDOWN RELAY DELAY TIMER TO SHUTDOWN RELAY STROBE RELAY TO STROBE ESID TO LOCAL ESID ALARM ESID TO ESID DELAY TIMER, STROBE RELAY, & MACHINE CONTROLLER DIAGNOSTIC LIGHT RELAY TO DIAGNOSTIC LIGHT NOT USED NOT USED FLUID MOTOR SPEED SENSOR TO FLUID FLOW DISPLAY NOT USED NOT USED REAR HOME POSITION SWITCH TO MACHINE CONTROLLER & LED SHUTTLE SWITCH TO MACHINE CONTROLLER & LED FRONT WRENCH SWITCH TO MACHINE CONTROLLER & LED MACHINE CONTROLLER TO THRUST FORWARD/RIGHT TRACK FORWARD DIODES MACHINE CONTROLLER TO THRUST REVERSE/RIGHT TRACK REVERSE DIODES MACHINE CONTROLLER TO ROTATION CW VOLTAGE TRANSLATOR/LEFT TRACK REVERSE DIODES MACHINE CONTROLLER TO ROTATION CCW VOLTAGE TRANSLATOR/LEFT TRACK FORWARD DIODES MACHINE CONTROLLER TO VARIABLE ROTATION SOLENOID & REVERSE ALARM RELAY NOT USED NOT USED NOT USED MACHINE CONTROLLER TO GROUND FOR JOYSTICK & POTENTIOIMETERS VARIABLE ROTATION POT TO MACHINE CONTROLLER NOT USED MACHINE CONTROLLER TO PIPELOADER FUNCTION SWITCHES AND DIODES MACHINE CONTROLLER TO PIPELOADER FUNCTION SWITCHES AND DIODES RESISTOR TO THRUST AUXILIARY SWITCH RESISTOR TO ROTATION AUXILIARY SWITCH RESISTOR TO DRILL FLUID AUXILIARY SWITCH SEAT SWITCH TO TWO SECOND DELAY TIMER DIODE ANODE TO DRILL/DRIVE ENABLE RELAY DRILL/DRIVE ENABLE RELAY TO DRIVE/PARK/DRILL SWITCH NOT USED NOT USED TRACKER CONTROL RELAY TO ROTATION AND THRUST SOLENOIDS & ROTATION TRANSLATOR TRACKER CONTROL RELAY TO REMOTE DISPLAY & TRACKER CONTROL KEY CARRIAGE HIGH SPEED SWITCH TO MACHINE CONTROLLER MACHINE CONTROLLER TO HIGH SPEED RELAY REVERSE WARNING ALARM RELAY TO REVERSE WARNING ALARM DRIVE SWITCH RELAY TO INDICATOR LIGHT, MACHINE CONTROLLER, REVERSE ALARM RELAY, DRILL FLUID RELAY, HIGH SPEED RELAY, & TRACK DRIVE RESISTORS DRIVE/PARK/DRILL SWITCH TO DRIVE POSITION SWITCH DRILL POSITION SWITCH TO INDICATOR LIGHT & MACHINE CONTROLLER REMOVE/MANUAL/ADD SWITCH TO MACHINE CONTROLLER REMOVE/MANUAL/ADD SWITCH TO PIPELOADER FUNCTION SWITCHES & MANUAL RELAY

807-981

277

ELECTRICAL SCHEMATIC JT4020 MACH1

CKT NO.

WIRE COLOR

112. BRN/YEL 113. TAN/BLK 114. GRA/GRN 115. TAN/GRN 116. BLU/GRN 117. TAN 118. PUR 119. GRA 120. GRN 121. BLU 122. YEL 123. BRN 124.

125.

126.

127.

128. BLU/GRN 129. BLU/YEL 130. GRN/BLU 131. GRN/ORG 132. GRA/GRN 133. GRA/YEL 134. PUR/GRN 135. PUR/YEL 136. TAN/GRN 137. TAN/WHT 138. WHT 139. WHT/ORG 140. TAN/RED 141. PNK 142. WHT/RED 143.

144. PUR/ORG 145. PUR/YEL 146. GRN/PUR 147. GRN/RED 148. GRN/YEL 149. GRN/ORG 150. YEL 151. BLU/RED 152.

153. WHT 154. YEL 155. BLK 156.

157.

158. GRA/PUR 159.

160. TAN/ORG 161. TAN/YEL 162. ORG/GRA 163. YEL/GRA 164. WHT/YEL 165. TAN/PUR 166.

167. BLU/WHT 168. GRN/WHT

D

FUNCTION

REMARKS

REMOVE/MANUAL/ADD SWITCH TO MACHINE CONTROLLER MACHINE CONTROLLER TO DIAGNOSTIC LIGHT RELAY JOYSTICK Y-AXIS OUTPUT TO MACHINE CONTROLLER JOYSTICK X-AXIS OUTPUT TO MACHINE CONTROLLER 5 VOLT OUTPUT FROM MACHINE CONTROLLER MACHINE CONTROLLER TO SHUTTLE SWITCH AND SOLENOIDS MACHINE CONTROLLER TO REAR WRENCH ROTATE SWITCH AND SOLENOIDS MACHINE CONTROLLER TO LUBRICATOR SWITCH AND SOLENOIDS MACHINE CONTROLLER TO PIPE GRIP SWITCH AND SOLENOIDS MACHINE CONTROLLER TO PIPE LIFT SWICTCH AND SOLENOIDS MACHINE CONTROLLER TO REAR WRENCH SWITCH AND SOLENOIDS MACHINE CONTROLLER TO FRONT WRENCH SWITCH AND SOLENOIDS NOT USED NOT USED NOT USED NOT USED PIPE LIFT UP SOLENOID TO DIODE ANODE PIPE LIFT DOWN SOLENOID TO DIODE ANODE PIPE GRIPPER CLOSE SOLENOID TO DIODE ANODE PIPE GRIPPER OPEN SOLENOID TO DIODE ANODE SAVER SUB LUBRICATOR SOLENOID TO DIODE ANODE PIPE END LUBRICATOR SOLENOID TO DIODE ANODE REAR WRENCH ROTATE CW SOLENOID TO DIODE ANODE REAR WRENCH ROTATE CCW SOLENOID TO DIODE ANODE SHUTTLE EXTEND SOLENOID TO DIODE ANODE SHUTTLE RETRACT SOLENOID TO DIODE ANODE JUMPER ON REMOVE/MANUAL/ADD SWITCH START RELAY TO DIODE ANODE FRONT HOME SWITCH TO MACHINE CONTROLLER & LED MACHINE CONTROLLER TO CONTROL CYCLE LIGHT MANUAL RELAY TO MANUAL PIPELOADER SWITCHES NOT USED ROTATION CW VOLTAGE TRANSLATOR TO SOLENOID ROTATION CCW VOLTAGE TRANSLATOR TO SOLENOID RIGHT TRACK FORWARD DIODE TO RIGHT TRACK FORWARD SOLENOID RIGHT TRACK REVERSE DIODE TO RIGHT TRACK REVERSE SOLENOID LEFT TRACK REVERSE DIODE TO LEFT TRACK REVERSE SOLENOID LEFT TRACK FORWARD DIODE TO LEFT TRACK FORWARD SOLENOID FLUID FLOW POT 0.5V TO FLUID SWITCH "OFF" TRACCOM FUSE CIRCUIT NOT USED REMOTE DISPLAY TO DOWNLOAD CONNECTION "B" REMOTE DISPLAY TO DOWNLOAD CONNECTION "C" REMOTE DISPLAY TO DOWNLOAD CONNECTION "A" NOT USED NOT USED TRACKER CONTROL RELAY TO TRACKER CONTROL LIGHT NOT USED THRUST FORWARD DIODE TO THRUST FORWARD SOLENOID THRUST REVERSE DIODE TO THRUST REVERSE SOLENOID ROTATION CW DIODE TO ROTATION CW VOLTAGE TRANSLATOR ROTATION CCW DIODE TO ROTATION CCW VOLTAGE TRANSLATOR TRACK DRIVE SOLENOIDS TO DRIVE SOLENOID RELAY TRACKER CONTROL RELAY TO DRIVE SOLENOID RELAY NOT USED RESISTOR TO LEFT TRACK AUXILIARY SWITCH RESISTOR TO RIGHT TRACK AUXILIARY SWITCH

807-981

278

ELECTRICAL SCHEMATIC JT4020 MACH1 CKT NO.

WIRE COLOR

169.

170.

171.

172.

173. BRN/WHT 174. GRN/RED 175. GRN/YEL 176.

177.

178.

179.

180.

181.

182.

183.

184.

185.

186.

187.

188.

189.

190.

191.

192. PUR/WHT 193.

194.

195.

196.

197. PUR/WHT 198. YEL/WHT 199. GRN/BLU 200. GRA/BLU

D

FUNCTION

REMARKS

NOT USED NOT USED NOT USED NOT USED MACHINE CONTROLLER TO FLUID PUMP "ON" LED CHECK VALVE SWITCH TO BYPASS LIGHT CHECK VALVE SWITCH TO CHECK VALVE SOLENOID NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED SPINDLE BRAKE SWITCH TO DIODE NOT USED NOT USED NOT USED NOT USED DRIVE POSITION SWITCH TO DRIVE SWITCH RELAY DRIVE/PARK/DRILL SWITCH TO DRILL POSITION SWITCH, DRILL RESISTORS, & DIODE HIGH SPEED RELAY TO CARRIAGE HIGH SPEED RELAY HIGH SPEED RELAY TO GROUND DRIVE HIGH SPEED SOLENOID & SPINDLE BRAKE SWITCH

807-981

279

280

281

282

283

284

285

286

287

288

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 2

E.S.I.D. TIMER

BLK/RED {1A}

WHT/PUR {71}

TAN/BLK {68}

3

ORG/RED {67}

WHT/RED {23} BLU/YEL {97}

SEAT SWITCH TIMER

BLK/RED {1A} ORG/GRN {13}

4

6

5 15AMP

15AMP

20AMP

5AMP

1 FUSE BLOCK #1

ORG {9}

RED/BLU {17}

RED/YEL {20}

ORG/BRN {19}

RED/BRN {29}

ORG {9}

ORG {12}

20AMP

07

5

20AMP

4

15AMP

5AMP

A

FUSE BLOCK #2

6

ID0126569

289

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1

YEL/RED {44} 2

YEL/RED {44}

4

3 5

7

1

BLK/RED {1A}

A

ORG/GRN {13}

ENGINE STOP RELAY

BLU {43}

2 4

3 5

GRN/RED {34} RED/BRN {29} RED/GRN {16}

YEL/RED {44}

1

BLK/RED {1A}

2

ORG {12} ORG/WHT {99} ORG {12} 3 5

4

1

3 5

2 4

RED/WHT {98} WHT/RED WHT/ORG {142} {111} 1

BLK/RED {1A} PUR/WHT {197}

BLK/RED {1A}

YEL/GRN {107}

2 4

3 5

ORG {12}

1

BLK/RED {1A} YEL/GRN GRA/BLU {107} {200} GRN/BLU PUR/ORG {199} {105}

ECM CUTOUT RELAY

BORE/MOBILE RELAY

MANUAL RELAY

MOBILE SWITCH RELAY

2

3 5

4

1

HIGH SPEED RELAY

BLK/RED {1A} PNK/BLK {72} 2 4

3 5

ORG {12}

1

TO RESISTOR BLOCK

ORG {12}

TAN/BLK {113} YEL/GRN {107} 4 1

BLK/RED {1A} WHT/RED {23}

11

10 9 8 7

1 2 3 4 5 6

12

YEL/WHT {198} YEL/WHT {143}

YEL/GRN {107}

1 2 3 4 5 6

TAN/ORG BLU/ORG {160} {81} BLU/ORG GRN/PUR {81} {146} BLU/YEL TAN/YEL {82} {161} BLU/YEL GRN/RED {82} {147} GRA/ORG GRN/YEL {83} {148} ORG/GRA GRA/ORG {83} {162}

YEL/GRN {107}

12 11 10 9 8 7

WHT/RED {95} BLU/WHT {162} GRN/WHT {163}

MOBILE SOLENOID RELAY

WHT/YEL {164}

TO DIODE BLOCK

RED/YEL {20} ORG/RED {67} GRA/YEL GRN/ORG {84} {149} YEL/GRA GRA/YEL {163} {84}

WHT/ORG YEL/WHT {94} {198} WHT/BLU {96}

BLK/RED {1A}

1 2 3 4 5 6

PUR/WHT {192}

12 11 10 9 8 7

YEL/RED {44}

RED/WHT {98} GRN/RED {34} YEL/WHT {198}

3 5

TAN/PUR {165}

2

8

DIAGNOSTIC LIGHT RELAY

9

B

07

ID0126569

290

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 C ROTATION POT

10

12

BLU/GRN {116} WHT/GRN {90} YEL/BLK {89} BLU/BLK ORG {93} {12} A B 1

4

GRA {119} 2

5

ORG {12}

BLU/GRN {116} BLK/YEL {53} YEL/BLK {89} YEL {150}

BLK/RED {1A}

3 6 C D

LUBRICATOR

GRN/BLK {92}

13 YEL/PUR {109} BLK/RED {1A}

10

FLUID POT

GRA {108}

ORG/WHT {99}

A B 1 4 2

5

3

6

MOBILE/PARK/ BORE

YEL/WHT C D {198} BLK/RED YEL/GRN {1A} {107}

14

CAVITY PLUG F

WHT/PUR {71} E

G

BRN

D

A

H

C

J B

BLK/RED {1A}

CAVITY PLUG ORG/RED {67}

BLK/RED {1A}

ESID

15

16 YEL/BLK {61} ORG {12} PUR/BLK {62}

B A B 1 4 2

5

TAN/BLU {30} ORG {12}

HORN

3 6 C D

SEAT SWING

D

07

ID0126569

291

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 BORE/MANUAL/ BACKREAM

18

SPINDLE BRAKE

THROTTLE

17

WHT {38}

ORG {12} BRN/YEL {112}

12

GRA/BLU {200}

PUR/WHT {192}

5

A B 1 4

2

3 6 C D

5

A B 1 4

2

3 6 C D

5

A B 1 4

2

3 6 C D

BRN/ORG WHT/ORG {110} WHT {138} {111}

RED/ORG BLU/ORG {21} PUR/ORG {50} {48}

BLU/ORG PUR/ORG {48} BLK/RED {50} {1A}

12 BLU/BLK {93}

WHT/ORG {111} BLU {121} WHT/ORG {111}

A B 1 4 2

5

3 6 C D

PIPE LIFT

WHT/RED {142} GRN/BLK {92}

12

ORG BLU/BLK {12} A B {93} GRN {120} ORG {12}

1

4

2

5

3 6 C D

WHT/ORG {111}

WHT/ORG {111}

GRN/BLK {92}

PIPE GRIP

12

GRN/BLK {92} A B 1 4

TAN {117}

BLK/RED {1A}

2

5

3 6 C D

WHT/RED {142}

SHUTTLE

BLU/BLK {93}

12 ORG {12} A B 1 4

PUR {118} 2

15

ORG {12}

RESUME/ SET

BLU/GRN {116} A B TAN/WHT 1 4 2 5 {56} ORG {12}

5

3 6 C D

BLU/BLK {93} BLK/RED {1A}

REAR WRENCH ROTATE

GRN/BLK {92}

A B 1 4

YEL {122}

3 6 C D

ORG {12}

2

REAR WRENCH

5

3 6 C D

19

A B 1 4

BRN {123} ORG {12}

2

5

FRONT WRENCH

3 6 C D

C

07

ID0126569

292

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 BLU/ORG {50} YEL/GRA {163}

ORG/RED ORG/GRN TAN/RED WHT/BLK {67} {13} {103} {11} GRN/BLU {199}

WHT/PUR {71}

BLU {43} YEL {60}

PUR {24}

20

31

8

21

9 ORG/GRA {162}

TO RELAY PANEL HARNESS

10

13

BLK/BLU {1B}

H

BLK/RED {1A} E

G

ORN/ORG {25}

25

27 26

BLK {1} PUR/ORG {48}

RED/BLK {18} ORG {12}

ORG {9}

A

B

14

24

28 16

15

YEL/GRN {107}

RED/BLU {3} ORG/BLU {10} D

5

12

WHT/GRN {102}

29 17

6

4

23

TAN/BLK {68}

C

1

11

GRA/PUR {158}

18

7

3

22

WHT/RED {23}

30 19

2

ORG/BRN {19} RED/ORG {21}

PUR/GRN {85}

TAN/PUR {165}

GRA/BLU {200}

F

D

HORN DRIVE PROX. SWITCH

20 21 TAN/BLU {30} BLK/RED {1A}

22

ORG/GRN {13} BLU/YEL {97}

DRILL PROX. SWITCH

E

SEAT SWITCH

20

07

ID0126569

293

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 GRN/YEL BLK/BLU {148} PUR {118} {1B}

GRN/ORG WHT/BLK {149} {55} GRN {120}

YEL {122} GRA/PUR {158}

TAN {117}

BRN/GRN {196}

LU/BLK {93} TAN/YEL {161}

WHT/BRN {75}

8

21

9

RED/BLK {18}

1

11

5

12 13 24

BLK/RED {1A}

BLU {121}

29 17

6

4

BLK/RED {1A}

BRN {70}

18

7

3

22 23

ESS ALARM

GRN/RED {147}

30 19

2

10

23

31

20

GRA/WHT

E

28

WHT {80}

16

AUXILIARY BORE

15 14

25

GRN/BLK {92}

27 26

PUR/GRN {85}

GRN/PUR {146}

TAN/ORG {160}

WHT/ORG WHT/BLK {94} WHT/RED {95} {55} J K H WHT/BLU B TAN/ORG L G {96} A C {160} M F D YEL/GRA E {163} P

WHT/GRN {102}

ORG {12}

GRA {119} YEL/BLK {61}

WHT/RED {79}

PUR/BLK {62}

TAN/RED {140}

N

BRN {123}

ORG/GRA {162}

TAN/YEL {161}

TRACKER CONTROL SWITCH TAN/RED {103} BLK/RED {1A}

TO MAIN FRAME HARNESS

24 GRN/WHT {163} GRN/ORG {149}

J

BLU/WHT {162}

25

K

H G

B L A

C M

F D

ENGINE STOP

GRN/YEL {148}

AUXILIARY MOBILE

WHT/YEL {164}

BLK {1}

IGNITION

J

YEL {60}

K

H G

N

E GRN/PUR P {146} GRN/RED {147}

B

YEL/RED {44} ORG/GRN {13}

L A

C

F

M D E

N P

ORG/BLU {10}

WHT/BLK {11} RED/BLU {3} ORG {9} ORG {9}

26

BRN/WHT {173} BRN/ORG {25} PUR {24}

F

07

A B 1 4 2

27

5

3 6 C D

COLD START

ID0126569

294

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 28

TO JOYSTICK

5

3

4

1

2

5

4

1

3

2

BLK/YEL {53} BLU/GRN {116} BLK/WHT {54} PUR/RED YEL {104} {150}

YEL/BLK YEL/BLK GRA/GRN {89} {98} TAN/GRN {114} BLU/GRN BLU/GRN {115} {116} {116}

F WORKLIGHT

29 STATUS LED

BLK YEL {1} {60}

BLK/RED {1A} BRN/WHT {173}

30

G H

07

ID0126569

295

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 DIAGNOSTIC PORT G RED/YEL {20} BLK/BLU {1B}

GRA {57} BLK {17}

BLU {1B}

TO 750D

31 WHT 58}

TAN/RED {103} CAVITY PLUG

BLK/BLU {1B} WHT/BRN {75} ORG {12}

PNK/BLK {72} BLK/BLU {1B} BLK/BLU {1B} PINK {141}

32

33

34 DIAGNOSTIC LIGHT

CONTROL CYCLE LIGHT

FLUID FLOW METER

BLK/BLU {1B} WHT/RED {79} BLK/BLU {1B}

30

23

BLK/BLU {1B} TAN/RED {140} GRA/WHT {78}

30

BLK/BLU {1B} WHT {80}

30

30

STATUS LED'S

07

ID0126569

296

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1

H

11 MACHINE CONTROLLER

07

ID0126569

297

ELECTRICAL DIAGRAM

OPERATOR STATION HARNESS JT40M1 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

214-594 1 214-502 1 217-184 1 217-809 2 217-811 3 217-812 3 217-710 7 211-031 1 211-026 1 214-566 2 216-059 1 214-489 6 217-923 1 217-241 1 217-911 2 306-607 1 306-608 1 217-918 1 217-912 1 217-907 2 214-692 2 214-416 2 217-750 1 214-413 1 214-908 1 217-206 1 214-852 1 214-961 214-962 217-917 1 215-1224 1 215-1714 217-007 1 214-701 5 214-415 1 214-564 1 217-071 1 217-221 1

DESCRIPTION

OPERATOR STATION HARNESS DELAY TIMER DELAY TIMER (2-SECOND) FUSE (ATC, 5 AMP) FUSE (ATC, 15 AMP) FUSE (ATC, 20 AMP) MICRO RELAY (SPDT) BORE/MOBILE RESISTOR PACK DIODE PACK (DEUTSCH) POTENTIOMETER CONTROL MODULE ROCKER SW (DPDT) (ON)-OFF-(ON) ROCKER SW (DPDT) ON-OFF-ON ESID MODULE NEW (T) ROCKER SWITCH (SPDT) ON-OFF-ON HORN BUTTON BUTTON COVER ROCKER SW (DPDT) ON-ON ROCKER SWITCH (DPDT) ON-ON-ON ROCKER SWITCH (DPDT) ON-ON PROXIMITY SWITCH HORN (ELECTRIC) SEAT SWITCH RIG RF CABLE 2130MM OFF-ON KEY SWITCH BUTTON SWITCH (SPST) IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT ROCKER SWTCH (DPDT) OFF-(ON) DUAL AXIS JOYSTICK DUAL AXIS JOYSTICK WORKING LIGHT (CLEAR, RECT) STATUS LIGHT 90D MODULE TO RIG CABLE GREEN LED (12V DC) RED PILOT LIGHT FLOW METER DISPLAY

REMARKS

OBSOLETE, SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE REPLACEMENT KIT 190-1740, WHICH INCLUDES JUMPER HARNESS (215-1787).

NOTE:

07

ID0126569

298

299

300

301

302

ELECTRICAL DIAGRAM DRILL FRAME HARNESS

FRONT WRENCH SWITCH

2

REAR WRENCH ROTATE CW FRONT HOME SWITCH

BLK/BLU {1B}

FRONT WRENCH CLAMP

3 4

4

RED/BLK {18}

WHT {80}

BRN {123}

BLK/RED {1A}

BLK/RED {1A}

YEL {122}

PUR PUR/GRN {118} {134}

REAR WRENCH CLAMP

5

REAR WRENCH ROTATE CCW

REAR WRENCH CLAMP

5

PUR/YEL {135} PUR {118}

5

BRN {123}

BLK/RED {1A}

BLK/RED {1A}

YEL {122}

5

FRONT WRENCH CLAMP

11 1 6

WORK LIGHT

7

G

8

YEL {60} BLK {1}

GRA/PUR {158} ORG {12}

ENABLE STROBE

GREASE HEATER

BLK {1} ORG {12}

807-810

303

ELECTRICAL DIAGRAM DRILL FRAME HARNESS

GRN {120}

BLK/BLU {1B}

PUR {118}

WHT {80}

GRA/PUR {158} RED/BLK {18}

31 30 19 18

BLU/BLK {93}

29 17 28

TAN/RED {140}

2 6

5 15

27

GRA {119}

TAN {117}

10 22 11

4 13

14 26

WHT/RED {79} GRN/BLK BRN {92} {123}

21

9 3

1

REAR HOME SWITCH

BLK/RED {1A}

20

8

7

16

BLU {121} GRA/WHT {78}

3

YEL {122}

23 12 24

BLK {1}

25

YEL {60} ORG YEL/BLK {12} {61}

PUR/BLK {62}

TO MAIN FRAME HARNESS

SHUTTLE HOME SWITCH

DIODE BLOCK

GRN/BLK {92} 1

12

1 11 2 10 3 9 4 8 5 6 7

GRN/BLU GRA/GRN PUR/GRN {132} {134} {130} TAN/GRN BLU/GRN {136} {128} BLU/YEL TAN/WHT {129} {137} GRN/ORG PUR/YEL GRA/YEL {131} {133} {135}

3 2

9

BLU/BLK {93}

REAR OF MACHINE DRILL

10

SEAT SWING, DRIVE PUR/BLK {62}

BLK/RED {1A}

BLK/RED {1A}

YEL/BLK {61}

GRA {119}

GRA/GRN {132}

GRA/YEL {133}

GRA {119}

GRN {120}

GRN/ORG {131}

GRN/BLU {130}

GRN {120}

BLU {121}

BLU/GRN {128}

BLU/YEL {129}

BLU {121}

TAN {117}

TAN/WHT {137}

TAN/GRN {136}

TAN {117}

FRONT

10

GREASER, REAR

CLOSE

10 DOWN

10

G

10 GRIPPER, OPEN

10 PIPE LIFT, UP

EXTEND

10

10

10 SHUTTLES, RETRACT

10

FRONT OF MACHINE

807-810

304

ELECTRICAL DIAGRAM

DRILL FRAME HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

214-595 1 214-645 1 214-692 3 499-310 2 217-897 4 153-585 1 217-007 1 215-2727 1 214-103 1 157-645 2 214-104 2 211-025 1 214-435 10 214-209 1

DESCRIPTION

REMARKS

DRILL FRAME HARNESS PRESSURE SWITCH (500PSI) PROXIMITY SWITCH SOLENOID COIL SOLENOID COIL (LARGE) HOSE (06OFX-18"-3000, SPCL) WORKING LIGHT (CLEAR, RECT) STROBE LIGHT, GREEN (LED) (2-WAY) MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL IN-LINE DIODE PACK SOLENOID COIL (12V) 2-WAY MALE CAP

FOOTNOTES

NOTE:

G

807-810

305

306

ELECTRICAL DIAGRAM

BLK/RED {1A}

2

3

VARIABLE ROTATION SOLENOID

2

1

PUR/GRN {85}

1

TO MAINFRAME HARNESS

01

ID0139753

307

ELECTRICAL DIAGRAM REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

1 1

VARIABLE ROTATION HARNESS CONTROL SOLENOID

214-592 217-745

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139753

308

309

310

311

312

313

314

315

316

NOTES:

ID0134963

317

ACCESSORIES

318

319

320

DRILLING FLUID TRANSFER

3 1

2

6

4

04

5

ID0119774

321

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

153-371 153-358 514-386 159-439 159-490 165-895 111-083 308-651 155-263 155-264 110-367 153-341

QTY

1 1 1 -

DESCRIPTION

REMARKS

Y-STRAINER PARTS ASS'Y TRANSFER HOSE (3" FHC, 50') FHC BODY (3-1/2" FHC X 3"NPT) Y-STRAINER (48NF) STRAINER (4" X 9") O-RING (END CAP) END CAP END CAP CLAMP FHC ADAPTER (56-48N) FHC BODY (56-48H) WORM CLAMP (3.250" TO 4.125") FHC ADAPTER (56-48H)

INCLUDES REF NO.'S 1, 2 & 3 INCLUDES REF NO.'S 4, 5 & 6

USE TO REPAIR 153-358 USE TO REPAIR 153-358 USE TO REPAIR 153-358

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0119774

322

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

323

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

324

HEATED HOSE KIT

6

1 3

4 TO NOZZLE

2 5

03

ID0115608

325

HEATED HOSE KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

101-088 101-089 153-585 117-549 214-843 154-228 110-030 154-224

QTY

1 1 1 1 4 1

DESCRIPTION

REMARKS

JT27M1 HEATED HOSE KIT HEATED HOSE KIT HOSE (06OFX-18"-3000,SPCL) INSULATOR (1" ID X 5.00") GREASER JUMPER HARNESS UNION (06O-06OFX90) CABLE TIE (1/16" TO 4") CONNECTOR (06S-06O45)

USE REF.'S 1, 2, 3, & 5 USE REF.'S 1, 2, 4, & 5

USED ON JT2720 MACH 1 ONLY USED ON JT1720 MACH 1 & JT4020 MACH 1 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFERE TO INSTALLATION INSTRUCTION 051-291.

03

ID0115608

326

WIRELINE KIT JT4020

1

5 7 2

TO MUD SUPPLY HOSE

3 6

4

08

ID0092960

327

WIRELINE KIT JT4020

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

190-910 100-082 190-1627 150-3218 1 514-446 1 358-855 1 115-156 1 215-2264 1 155-210 1 514-095 1

DESCRIPTION

WIRELINE KIT WIRELINE KIT WIRELINE KIT WATER SWIVEL, WIRE LINE REDUCER (24S-20SF) PACK-OFF FITTING (.125-.187) REDUCER (08N-06NF) COLLECTOR RING CONNECTOR (08N-08N) CONNECTOR (20S-20O90)

REMARKS

OBSOLETE OBSOLETE INCLS REF NO.'S 1-7 & ITEMS IN NOT SHOWN LIST.SEE FTNOTE 1

NOT SHOWN:

110-031 AR CABLE TIE (1/2") 20" LONG 117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ.

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

08

ID0092960

328

329

330

331

332

333

334

335

336

NOTES:

ID0134963

337

MISCELLANEOUS

338

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

339

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

340

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

341

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

342

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

343

344

JT4020 Mach 1 Related Publications Component

Ass’y

P/N

Model: JT4020 Mach 1 ..... Parts Manual .................................................................... .............. 053-086 JT4020 Mach 1 ..... Operators Manual ............................................................ .............. 054-074 JT4020 Mach 1 ..... Repair Guide (Service Manual) ....................................... .................. N/A JT4020 Mach 1 ..... Supplementary Maint Guide - Trenchless ....................... .............. 055-485 JT4020 Mach 1 ..... Special Tools Guide ......................................................... .............. 052-901 Engine: John Deere ............ Parts Manual - 6068TF250 ...................................... 194-083 ...... 053-061 John Deere ............ Operators Manual - 6068TF250 ...................................... .............. 054-049 John Deere ............ Service (Shop) Manual - 6068TF250 .............................. .............. 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 159-373 Element (primary) ............................................................................................ 194-827 Element (secondary) ........................................................................................ 194-828 Oil Filter Element (spin-on) - John Deere ......................................................................... 194-815 Fuel Filter Element (water trap, spin-on) - John Deere .................................................... 194-816 Fuel Strainer (04H) In Fuel Tank ....................................................................................... 156-268 Hydraulic: Oil Filter Element (_-_/_-UNF, spin-on) – Charge Remote ............................................... 149-939 Element (_-_/_-UNF, spin-on, Micron 10, Replacement) - Return ................... 153-792 Element (_-_/_-UNF, spin-on, Micron 5, Break-In) - Return ............................ 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01

ID0183954

345

ID0040564

346

ID0135281