Ditch Witch JT3020 Mach 1 All Terrain Tier 3 Parts Manual 053-1149 PDF

1

JT3020 Mach 1 All Terrain Tier 3

ISSUE NO. 27PL-04/18 For Replacement Copy Order P/N 053-1149

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works This manual contains information concerning the following models: JT3020 Mach 1 All Terrain Tier 3 Directional Drilling System

Copyright 2007, 2008, 2009, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, Jet Trac, Fluid Miser, and Power Pipe are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

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All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location – AT/JT3020 ............................... 8

Engine Components

Battery........................................................ 52, 54 Battery Cables .................................................. 56 Cooling System – Deaeration .......................... 22 Cooling System – Fan Assembly ...................... 20 Cooling System – Plumbing ............................. 24 Electrical Mounting Center .............................. 44 Engine Diagnostic Port ..................................... 48 Engine Grid Heater ........................................... 50 Engine Mounts ................................................. 42 Engine Oil Drain & Filter................................... 16 Engine Service Parts ......................................... 14 Engine Skid Covers ........................................... 38 Engine Skid Mounting ...................................... 36 ESID/Tether Module Mounting........................ 46 Exhaust System ................................................ 26 Front Hood Assembly ....................................... 30 Front Hood Support ......................................... 28 Fuel System ...................................................... 58 Intake System ................................................... 18 Rear Controls ................................................... 40 Rear Opening Hood .......................................... 32 Shuttle .............................................................. 34

Frame Components

Assisted Make-up ............................................. 62 Carriage Stops .................................................. 66 Carriage ............................................................ 64 Drill Frame Proximity Switches ...................... 128 Fuel Tank Assembly........................................ 110 Grease Cylinder .............................................. 118 Hose Track...................................................... 120 Idler Assembly ................................................ 116 Jaw Inserts...................................................... 108 Pipe Guide ...................................................... 102 Pipe Restraint ................................................. 130 Pipe Sensor Sub.............................................. 132 Pivot ............................................................... 126 Rotating Wrench ............................................ 104 Rotation Gearbox – AT ......................... 86, 90, 94 Rotation Gearbox – JT ................................ 78, 82 Spindle Drive Assembly – AT ...................... 72, 74 Spindle Drive Assembly – JT ....................... 68, 70

Stabilizer Cylinder Locks ................................ 124 Stabilizers ....................................................... 122 Stationary Wrench ......................................... 106 Thrust Drive Gearbox..................................... 100 Thrust Drive ..................................................... 98 Track Group ................................................... 112 Track Roller .................................................... 114 Water Swivel .................................................... 76 Work Lights .................................................... 134

Operator Station

Electrical Strike System .................................. 152 Gauges ........................................................... 150 Ground Drive Control .................................... 154 Left Console ................................................... 142 Left Console – AT/JT Control Panel................ 144 Operator Station Floor................................... 140 Operator Station Seat .................................... 138 Right Console & Joystick ................................ 148 Weather Covers ............................................. 146

Hydraulics

Anchor Hydraulics .......................................... 248 Anchor Valve .................................. 242, 244, 246 Auxiliary Pump Hydraulics ............................. 206 Centering Cylinder Hydraulics ....................... 240 Charge Pressure Hydraulics ........................... 212 Charge Pressure Valve ................................... 210 Cylinder – 2.0” x 1.0” ..................................... 272 Cylinder – 2.0” x 1.25” ................................... 274 Cylinder – 2.0” x 1.0” x 9.0” ........................... 280 Cylinder – 2.0” x 1.25” x 40.25” ..................... 282 Cylinder – 2.5” x 1.25” ................................... 276 Cylinder – 4.0” x 2.0” ..................................... 278 Filter & Reservoir Hydraulics ......................... 158 Fluid Pump Hydraulics ........................... 266, 268 Front Tilt Relief .............................................. 222 Front Wrench Hydraulics ............................... 234 Gripper Hydraulics ......................................... 256 Ground Drive Brake Hydraulics ..................... 218 Ground Drive Hydraulics................................ 216 Hose Track Hydraulics.................................... 166 Hose Track Hydraulics – AT............................ 168 Hose Track Mount Hydraulics ........................ 164 Inner Rotation Hydraulics .............................. 174 Inner Rotation Pump Hydraulics.................... 172

ID0184854

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CONTENTS______________________ Inner Rotation Pump Mount .......................... 170 Loader Valve Mount....................................... 252 Lubricator Hydraulics ..................................... 270 Oil Cooler ....................................................... 162 Outer Rotation Pump Hydraulics ................... 192 P.O.R. Manifold – AT ...................................... 176 P.O.R. Relief Hydraulics .................................. 214 Pipe Lift Hydraulics......................................... 260 Pipe Loader Valve........................................... 250 Pipe Loader Valve Hydraulics ......................... 254 Pipebox Shuttle Hydraulics ............................ 262 Piston Pump Hydraulics ......................... 202, 204 Pivot Hydraulics ............................................. 224 Pump Mount .......................................... 178, 180 Pump Stack P.O.R. Hydraulics ........................ 186 Pump Stack Return................................. 188, 190 Pump Stack Suction................................ 182, 184 Rear Wrench Hydraulics................................. 236 Reservoir ........................................................ 160 Rotation Motor Hydraulics .................... 194, 196 Selector Valve Hydraulics ............................... 208 Set-Up Valve................................................... 220 Shuttle Hydraulics .......................................... 258 Spindle Brake Hydraulics................................ 264 Stabilizer Hydraulics ....................................... 226 Thrust Motor Hydraulics ................................ 200 Thrust Pump Hydraulics ................................. 198 Wrench Manifold ................................... 228, 230 Wrench Manifold Hydraulics ......................... 232 Wrench Rotate Hydraulics ............................. 238

Electrical

*See Technical Supplement for further Electrical Information

Anchor Systems

Anchor System ............................................... 290 Anchors .......................................................... 288 Auto-Luber Assembly ..................................... 296 Grease Pump .................................................. 298 Lubricator Mount ........................................... 292 Lubricator Nozzle ........................................... 294

Fluid System

Fluid Pump – Fluid End................................... 306 Fluid Pump – Power End ................................ 308

Fluid Pump Assembly............................. 302, 304

Pipe Loader System

Pipe Box Shifter.............................................. 316 Pipe Box Spacer ............................................. 328 Pipe Lifters ..................................................... 312 Pipe Loader - Misc. ........................................ 326 Pipe Loader Chutes ........................................ 322 Pipe Loader Controller Mount ....................... 324 Pipe Loader Covers ........................................ 320 Shuttle............................................................ 314 Shuttle Supports ............................................ 318

Cab

AC Components ............................................. 342 AC Fuse Block Mounting ................................ 350 AC Hydraulics ................................................. 348 Battery Compartment.................................... 338 Canopy ........................................................... 344 Heater ............................................................ 340 Mounting ....................................................... 332 Seat ................................................................ 336 Service Parts .................................................. 354 Support Arm .................................................. 334 Tool Tray ........................................................ 346 Working Lights ............................................... 352

Accessories

Antifreeze Tank .............................................. 358 AT Pipe Box – Short ....................................... 370 AT Pipe Box – Tall........................................... 366 Canopy ........................................................... 360 Drilling Fluid Transfer..................................... 372 Grounding Hardware ..................................... 374 Heated Greaser .............................................. 362 JT Pipe Box – Short......................................... 368 JT Pipe Box – Tall............................................ 364 Wireline Kit .................................................... 376

Miscellaneous

Bolt/Nut Torque Chart ................................... 380 Filters ............................................................. 386 Optional Kits .................................................. 386 Related Publications ...................................... 386 Replacement O-Ring Chart ............................ 385 Warranty Registration ................................... 388 ID0184854

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DECALS

8

DECAL LOCATION AT/JT3020 37

36

46

2

35

13

39

40

38

26

1

6

55 24

9

31

15 41

33

20

48

11

24 29 23 44

22 49 32 19 16 23

23 19

30

57 56

26

ID0162219

9

DECAL LOCATION AT/JT3020 CENTER BETWEEN BOTTOM OF WINDOW AND TOP OF BATTERY DOOR

53 52

50

4“ FROM TOP EDGE OF WINDOW TO BOTTOM OF GRAPHIC STRIPE

51 7

52 INSIDE OF CAB

8 CAB OPTION 44

49

23

47 10

18

3

12

2701114A

273434 A

5 34

17

19 19

16

14

25

21

45

28

43 VIEW ROTATED 90º

42

27

26

4

ID0162219

10

DECAL LOCATION AT/JT3020 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

270-1237 270-1236 270-1235 270-1234 270-1233 270-1232 270-1452 273-267 270-1229 270-1228 270-1227 270-1161 270-1160 270-1159 270-1158 273-198 273-444 273-278 273-434 273-482 274-049 270-1023 274-291 274-318 274-442 274-854 273-475 275-184 274-187 270-5127 275-222 275-355 275-400 275-449 700-062 270-1423 270-1424 700-245 700-063 270-6773 270-1408 270-1407 270-1404 270-1405 270-1406

QTY

DESCRIPTION

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT - JT3020 DECAL KIT - JT3020AT JT3020 LEFT CONSOLE PANEL JT3020AT LEFT CONSOLE PANEL FRONT ANCHOR RELAY PANEL FUSE BLOCK DITCH WITCH BATTERY LEFT CONTROL PANEL THROTTLE / FAN RELAY PANEL SWITCH JT3020AT MODEL ID PIPE BOX JT3020 MODEL ID PIPE BOX JT3020AT MODEL ID JT3020 MODEL ID TRACKER CONTROL PIPE BOX NUMBERS DANGER WRENCH DITCH WITCH IGNITION SWITCH DANGER ELECTROCUTION NOTICE HYDRAULIC OIL LEVEL SOUND POWER TIE DOWN LOCATION LIFT LOCATION LOGO PLACARD WARNING READ MANUAL WARNING MOVING PARTS DANGER ROTATING SHAFT BATTERY ENGINE STOP CAUTION HOT PARTS NOTICE OIL LEVEL DITCH WITCH LOGO PLACARD DIESEL FUEL CAP TRACK SWITCH FRAME TILT RIGHT CONTROL HYDRAULIC OIL CAP PATENT JT3020 LEFT DISPLAY B JT3020 LEFT DISPLAY A JT3020 RIGHT DISPLAY A JT3020 RIGHT DISPLAY B JT3020 RIGHT DISPLAY C

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 3

FOOTNOTES

1. PART OF KIT NUMBER 270-1237.

2. PART OF KIT NUMBER 270-1236.

3. NOT PART OF KIT.

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ID0162219

11

DECAL LOCATION AT/JT3020 REF PART NO. NUMBER

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

QTY

DESCRIPTION

1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 1 1

START ASSIST NOTICE COMPLETE FILL RACK INDICATOR WARNING CRUSHING WEIGHT BATTERY DISCONNECT SWITCH INDICATOR DECAL INDICATOR DECAL NO STEP WARNING NO ETHER/STARTER FLUID WARNING CRUSHING WEIGHT (ISO) GRAPHIC STRIPE (SOLD PER INCH) DITCH WITCH LOGO PERFORATED STRIPE PERFORATED DW LOGOTYPE HEAT AND A/C CONTROL WARNING MOVING PARTS NO STEP OIL LEVEL

273-061 270-1504 270-1860 275-326 270-5131 274-940 274-940 273-128 273-459 701-326 274-874 274-853 270-2307 270-2306 270-4471 273-546 273-128 275-023

REMARKS

USED WITH JT3020 USED WITH JT3020AT

USE 38”, USED WITH CAB OPTION SEE FOOTNOTE 3 USED WITH CAB OPTION SEE FOOTNOTE 3 USED WITH CAB OPTION SEE FOOTNOTE 3 USED WITH CAB OPTION SEE FOOTNOTE 3 USED WITH CAB OPTION SEE FOOTNOTE 3 SEE FOOTNOTE 2

FOOTNOTES

1. PART OF KIT NUMBER 270-1237.

2. PART OF KIT NUMBER 270-1236.

3. NOT PART OF KIT.

26

ID0162219

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE SERVICE PARTS

2

1

09

ID0162148

15

ENGINE SERVICE PARTS REF PART NO. NUMBER

1 2

195-1075 190-1336

QTY

DESCRIPTION

1 OIL DIPSTICK 1 130 A ALTERNATOR UPGRADE KIT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

195-1077 1 215-1105 1 215-1901 1 215-1101 1 106-654 1 110-332 1 500-2285 1 195-1839 1 195-2395 1

THERMOSTAT BRAIDED GROUND STRIP ALTERNATOR POWER CABLE ALTERNATOR GROUND CABLE SCREW (M10-1.50 X 16MM) BOLT-ON CLAMP (1 5/8") TEMP SENDER STARTER FAN BELT

TO ALTERNATOR BAT + TO ALTERNATOR FUSE TO ALTERNATOR GROUND POST TO ENGINE BLOCK USE WITH 110-332 USED FOR WIRING HARNESS ON ENGINE BLOCK BY STARTER WATER/COOLANT

FOOTNOTES:

1. INCLUDES PULLEY, BRACE, SUPPORT, HARDWARE & 500-1625 ALTERNATOR.

NOTE:

09

ID0162148

16

ENGINE OIL DRAIN AND FILTER

11

5

3

14

4 6

2

15

13 12 7

1

9 8 SE

N HOW S T E NO

10

06

ID0159643

17

ENGINE OIL DRAIN AND FILTER REF PART NO. NUMBER

QTY

1 157-445 2 300-1495 3 106-386 4 106-381 5 154-390 6 154-327 7 106-380 8 106-496 9 300-2013 10 195-1034 11 154-745 12 106-559 13 195-1126 14 195-1074 15 150-1666

1 BANJO FITTING (M22) 1 BRACKET 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 BK CONNECTOR (08O) 1 CAP (08OF) 4 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG SCREW (M12-1.75 X 35MM) 1 FILTER MOUNT 1 FILTER, ENGINE OIL 1 HOSE (08OFX-50"-3000) 2 SCREW (M12-1.75 X 25MM) 1 OIL FILL 1 ENGINE OIL FILL CAP 1 SQUARE RING

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT (TORQUE TO 80 ft-lbs)

NOT SHOWN:

500-2139 500-2140

1 1

HOSE, FLEXIBLE (-12F JIC X 56") HOSE, FLEXIBLE (F, FINE THD, JIC X 51.5")

FOOTNOTES:

NOTE:

06

ID0159643

18

INTAKE SYSTEM

11 7

13

12

14

1

8

3

2 2

16

4

9

10

1

6 15 3

05

5

ID0142729

19

INTAKE SYSTEM REF PART NO. NUMBER

QTY

1 318-722 2 106-162 3 106-386 4 115-172 5 118-489 6 110-391 7 118-427 8 105-1046 9 155-150 10 116-192 11 105-1047 12 194-871 13 300-3333 14 258-067 15 107-096 16 106-200

2 MOUNTING CLAMP 11" 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 1 COLLAR (02NF-02NF) 1 AIR INTAKE HOSE 2 WORM CLAMP (4-3/4" TO 5-5/8") 1 INTAKE HOSE 1 T-BOLT CLAMP (5.00-5.31) 1 S/O COUPLER (02N-02H) 11 BULK HOSE (7/64", SOLD PER 1") 1 T-BOLT CLAMP (3.50-3.81) 1 AIR FILTER ASSEMBLY (11") 1 BRACKET 1 RESTRICTION INDICATOR(25",H2O) 2 LOCKNUT (M8-1.25, NLK) 2 FLG LK SCREW (M8-1.25 X 45MM)

DESCRIPTION

REMARKS

USE 1 @ 11" SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 195-1040 AIR FILTER (PRIMARY) 195-1041 AIR FILTER (SECONDARY) 194-761 VACUATOR VALVE

NOTE:

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ID0142729

20

COOLING SYSTEM - FAN ASSEMBLY

5 2 9

17 15 21

16

7

10

22 5

4 1

12

8

15 12

18

11

3 7 14

04

13

20

19

6 SEE FOOTNOTE 1

ID0142509

21

COOLING SYSTEM - FAN ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 2 1 1 4 4 6 1 1 4 6 8 1 2 6 1 1 2 2 8 4 2

327-801 327-800 194-134 194-1000 106-382 106-381 106-386 363-722 194-841 105-806 105-117 106-380 150-1051 106-164 106-387 195-1045 300-2952 362-1055 362-1084 106-162 105-091 110-333

DESCRIPTION

FAN MOUNT PLATE END PLATE FAN (26.0" OD, 2.50" BC) FAN HUB FLG LK SCREW (M10-1.50 X 20MM) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) FAN SHROUD COOLER SCREW (M8-1.25 X 25MM) WASHER (5/16") FLG LK SCREW (M8-1.25 X 16MM) HYDRAULIC MOTOR FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) FAN GUARD CONNECTING ROD AIR BARRIER AIR BARRIER FLG SCREW (M8-1.25 X 20MM, GD8) LOCK WASHER (5/16") BOLT-ON CLAMP (1")

REMARKS

TORQUE TO 20 FT-LBS SEE NOT SHOWN PARTS, SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

105-206 105-070

-

NUT (1/2-NF) LOCKWASHER (1/2")

REPLACEMENT PART; TORQUE TO 80 FT-LBS REPLACEMENT PART

FOOTNOTES:

1. CUT SIDE BARRIER INTO TWO EQUAL PIECES AND INSTALL ON LEFT AND RIGHT SIDE OF COOLER 2. 500-1316 SEAL KIT 500-1317 SOLENOID PROPORTIONAL 500-1318 PROPORTIONAL RELIEF VALVE 500-1319 SPEED SENSOR ASSEMBLY

NOTE:

04

ID0142509

22

COOLING SYSTEM-DEAERATION 1

8 4

TO COOLER

11 14 2 10

2

7 3

6

13 5 9

12

06

ID0156892

23

COOLING SYSTEM-DEAERATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 RADIATOR CAP (16 PSI) 3 S/O COUPLER (04N-05H) 1 EXPANSION TANK 4 WORM CLAMP (1/4" TO 5/8") 2 WORM CLAMP (7/16" TO 1") 1 COOLANT LEVEL SWITCH 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 24 BULK HOSE (3/4",SOLD PER FT) 18 BULK HOSE (5/16", SOLD PER 1") 33 BULK HOSE (5/16", SOLD PER 1") 1 S/O COUPLER (12N-12H90, SHORT) 1 S/O COUPLER (12S-12H45) 1 SIGHT GAUGE (12N)

111-084 155-162 364-723 110-249 110-217 213-366 106-381 106-386 116-751 116-108 116-108 150-1242 155-196 110-549

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0156892

24

COOLING SYSTEM - PLUMBING 7 15 1 11

12

3

5 4 13 4 5 4 8 7 15

6

2

5 14

15

5

9

8 4 8 5

8

10 03

ID0142580

25

COOLING SYSTEM - PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 3 1 4 8 1 3 4 3 1 2 2 1 1 6

327-883 116-128 194-841 116-703 118-490 118-422 106-628 110-134 105-894 118-423 106-162 106-386 158-259 158-258 105-059

DESCRIPTION

REMARKS

RADIATOR BRACKET SHOCK MOUNT COOLER CHARGE AIR COOLER HOSE T-BOLT CLAMP (3.06" TO 3.30") LOWER RADIATOR HOSE SCREW (M10-1.50 X 60MM) WORM CLAMP (2.062" TO 2.750") LOCKNUT(M10-1.50,PRV TRQ,10.9) UPPER RADIATOR HOSE FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) CHARGE AIR TUBE (-48) CHARGE AIR TUBE (-48) WASHER (7/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0142580

26

EXHAUST SYSTEM TIER 3

1

9 2 4 5 3

6 8 7

05

ID0156910

27

EXHAUST SYSTEM TIER 3

REF PART NO. NUMBER

QTY

1 194-855 2 106-724 3 106-387 4 106-497 5 184-569 6 300-2961 7 300-2962 8 106-383 9 118-318

1 2 4 2 2 1 1 2 1

DESCRIPTION

MUFFLER FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M10-1.50) FLG SCREW (M10-1.50 X 35MM) SPACER BRACKET BRACKET FLG LK SCREW (M10-1.50 X 30MM) V-BAND CLAMP (2-3/4")

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT TORQUE TO 25 FT-LBS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

195-1710 196-010

1 EXHAUST EXTENSION 1 UBOLT CLAMP (3")

FOOTNOTES:

NOTE:

05

ID0156910

28

FRONT HOOD SUPPORT

14 17 15 1 12 16

21

13 20 18 19

8 12 11

10

4

4

7

3

7

9 3

5

10

7 4

2

2 8

6

4 5

05

ID0166746

29

FRONT HOOD SUPPORT REF PART NO. NUMBER

QTY

1 327-174 2 327-172 3 106-700 4 179-832 5 106-971 6 302-2504 7 106-162 8 106-386 9 105-089 10 110-655 11 151-227 12 106-031 13 105-799 14 327-441 15 105-834 16 106-266 17 105-835 18 300-1096 19 179-593 20 105-842 21 214-414

1 2 2 4 2 2 3 4 1 2 1 2 6 2 2 6 2 1 1 1 1

FRONT HOOD SUPPORT ARM SCREW (M12-1.75 X 80MM) SLEEVE SHLD BLT (M12 X 50MM,M10-1.50) HOOD BRACKET FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) LOCKNUT (5/16-NC) BALL SCREW (5/16-NC X 1/2") GAS STRUT LOCKNUT (M12-1.75, NLK) FLG LK SCREW (M10-1.50 X 25MM) BRACKET FLG LOCKNUT (3/8-NC) FLG NUT (M10-1.50) CARRIAGE BOLT (3/8-NC X 3/4") LATCH BUSHING SCREW (M8-1.25 X 20MM, SOC) RIG RF CABLE 4270MM

SEE FOOTNOTE 1 SEE NOTE 1 SEE NOTE 1 SEE NOTE 1 SEE NOTE 1 SEE NOTE 1 SEE NOTE 2 SEE NOTE 2 SEE NOTE 1 SEE NOTE 1 SEE NOTE 1 SEE NOTE 1

-

FRONT HOOD SUPPORT FRONT HOOD SUPPORT

SEE FOOTNOTE 1 SEE FOOTNOTE 1

DESCRIPTION

REMARKS

NOT SHOWN:

300-6435 300-6456

FOOTNOTES:

1. FOR JT/AT30 TIER 3 USE 300-6456 FRONT HOOD SUPPORT, FOR JT/AT30 TIER 4i USE 300-6435 FRONT HOOD SUPPORT

NOTE:

1. QTY IS PER ASSEMBLY; 2 ASSEMBLIES (FRONT AND REAR) 2. QTY OF 3 FOR REAR ASSEMBLY; QTY OF 2 FOR FRONT ASSEMBLY

05

ID0166746

30

FRONT HOOD ASSEMBLY

2 13

7

13

1

6 3

5 20 9

17

4

13 19 11

18

8 12

16

10

15 14

08

ID0166731

31

FRONT HOOD ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6* 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

329-425 1 FRONT FIXED HOOD 329-427 1 AIR BAFFLE 106-892 3 SCREW (M8-1.25 X 50MM) 106-551 3 CLIP NUT (M8-1.25) 118-183 142 BULD EDGE (SOLD BY FOOT) 194-451 1 EXHAUST CLAMP (5") BENT BOLT 194-152 1 EXHAUST 329-428 1 FRONT MOVING HOOD ASSEMBLY 362-1018 1 AIR BAFFLE 362-1002 1 SOUND INSULATION 105-1017 1 3 POINT COMPRESSION LATCH 362-1012 1 SOUND INSULATION 117-558 4 ADJUSTABLE LEVER LATCH (LOCKING) 362-1011 1 SOUND INSULATION 362-1014 1 SOUND INSULATION 362-1013 1 SOUND INSULATION 362-1005 1 SOUND INSULATION 362-1003 1 SOUND INSULATION 362-1004 1 SOUND INSULATION 110-776 4 CAPLUG (1/2")

REMARKS

BOND TO 329-425 WITH 255-1026, MP55305 ADHESIVE, SEE FOOTNOTE 1 2 @ 71"

BOND TO 329-428 WITH 255-1026, MP55305, ADHESIVE.

NOT SHOWN:

362-1539

1

AIR BAFFLE

SEE FOOTNOTE 1

FOOTNOTES:

1. FOR JT/AT30 USE 362-1539 AIR BAFFLE

NOTE:

08

ID0166731

32

REAR OPENING HOOD

5 6 10

13

3

12

2 4

3 1 11 4 8

14 7

9

04

ID0166925

33

REAR OPENING HOOD REF PART NO. NUMBER

QTY

1 329-424 2 329-747 3 106-386 4 106-162 5 117-427 6 117-558 7 105-089 8 110-655 9 105-1078 10 362-1007 11* 362-1006 12 300-5012 13 362-1172 14 362-1173

1 REAR MOVING HOOD ASSEMBLY 1 GRILLE 10 FLG LOCKNUT (M8-1.25) 10 FLG SCREW (M8-1.25 X 20MM, GD8) 1 POCKET PULL HANDLE 1 LATCH, ADJUST LEVER (LOCKING) 4 LOCKNUT (5/16-NC) 4 BALL SCREW (5/16-NC X 1/2") 2 STRUT 1 SOUND INSULATION 1 SOUND INSULATION 2 BRACKET 1 SOUND INSULATION 1 SOUND INSULATION

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0166925

34

SHUTTLE

9

5

8

15

36

9

13 16

18

37 17 8

1

31

29

10

19 25

18 28 26 24 22

33 11

SEE FOOTNOTE 3

14

30 35

11

2

18

32

20

34 6 21

19 4

7 12

23 3 27

11

ID0157111

35

SHUTTLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 SHUTTLE 1 JAM NUT (7/16-NF) 1 GRIPPER PAD 2 GRIPPER PLATE 1 SHUTTLE WEAR PAD 1 CATCH ARM 1 SCREW (M12-1.75 X 70MM) 12 LOCKNUT (M6-1.00,PRV TRQ,NLK) 12 SCREW (M6-1.00 X 25MM, BUT SOC) 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 WASHER (M12) 2 SCREW (M12-1.75 X 180MM) 1 FORMED PLATE 1 EXTENSION SPRING (4.062) 1 PULL PIN (.500" X 3.500") 2 FLG LOCKNUT (3/8-NC) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 4 LOCKNUT (1/2-NC) 5 FLG LOCKNUT (M8-1.25) 1 ROD END 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CYL (1.5" X .50" X 2") 1 BOLT (1/2-NC X 2-1/2", GD8)) 2 BOLT (1/2-NC X 3-3/4", GD8) 1 SCREW (1/2-NC X 4-1/2", GD8) 1 GRIPPER PAD 3 SCREW (M8-1.25 X 60MM) 1 FLG LK NUT (M12-1.75) 1 FLG LK SCREW (M10-1.50 X 25MM) 1 SENSOR ARM 1 LOCKNUT (3/8-NC) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 LINK 1 PROX FINGER 1 FLG LK SCREW (M12-1.75 X 35MM) 1 HAIR CLIP PIN (1/8" X 1/2") 1 GATE

329-783 105-920 118-492 329-669 118-491 300-4968 106-720 106-237 107-312 106-685 106-391 106-580 300-1695 115-601 183-709 105-814 107-646 105-065 106-386 300-2774 106-162 151-150 106-197 105-549 105-1116 300-4075 106-570 106-709 105-799 300-5264 105-047 105-894 300-5260 300-5960 107-003 110-033 300-5954

DESCRIPTION

REMARKS

FOR "JT" USE; SEE FOOTNOTE 4 FOR "JT" USE; SEE FOOTNOTE 1

FOR USE ON FRONT; SEE FOOTNOTE 5

FOR "JT" USE SEE FOOTNOTE 2

FOR "AT" USE 300-5265 FOR "JT" USE; SEE FOOTNOTE 6

NOT SHOWN:

300-4083 AR SHIM 300-4084 AR SHIM

USE WITH 118-491 USE WITH 300-1695

FOOTNOTES:

1. 118-1002 GRIPPER PAD; FOR "AT" USE 118-1004 GRIPPER PAD; FOR "AT FLUSH" AND "COBBLE" USE 2. 300-4078 GRIPPER PAD; FOR "AT" USE 300-4079 GRIPPER PAD; FOR "AT FLUSH" AND "COBBLE" USE 3. USE AS REQUIRED FOR PROPER DISTANCE FROM PROXIMITY SWITCH. 4. 300-2592 "AT"SHUTTLE 5. 300-4953 "REAR GATE" 6. 300-5265 "AT" SENSOR ARM NOTE:

11

ID0157111

36

ENGINE SKID MOUNTING

3

1

6

4

5

2

02

ID0181588

37

ENGINE SKID MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 ENGINE SKID FRAME 6 FLG SCREW (M16-2.00X45MM,10.9) 6 FLG NUT (M16-2.00, 10.9) 1 SOUND INSULATION 3 GROMMET (2-1/2") 11 BULK EDGE (5/32",SOLD PER 1")

327-777 107-336 106-355 362-1015 105-1050 115-686

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0181588

38

ENGINE SKID COVERS 1

2

3 17

7

8

18 20 10 9

8

7

7

11

19 6

14

8

16 14 13

15

9

9

4 9

A 5

12

11 16 9 14

14 15 09

DETAIL A

13

ID0167040

39

ENGINE SKID COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 EXTENSION SPRING 1 ARCH COVER (RIGHT) 1 ARCH COVER (LEFT) 1 SIDE PLATE 1 FRONT MOUNT 1 REAR PANEL 3 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 2 BUSHING 10 FLG SCREW (M10-1.50 X 25MM) 4 FLG LOCKNUT (M10-1.50) 1 LOCKNUT (M8-1.25, NLK) 2 WASHER BELLEVILLE (3/8) 1 CENTER LATCH BRACKET 1 EXTENSION SPRING 1 SIDE PANEL 2 SCREW (M6-1.00 X 16MM,BUT SOC) 2 NUT (M6-1.00) 1 MOUNT BRACKET

115-605 300-1658 300-1664 300-1214 300-6156 329-100 106-162 106-386 106-381 179-593 106-724 106-387 107-096 105-805 300-4642 115-619 300-4767 107-193 106-106 300-5281

DESCRIPTION

REMARKS

NOT SHOWN:

116-724 116-259

-

BULK SEAL (3/32", SOLD PER FT) BULK SEAL (1/2", SOLD PER FT)

VARIOUS LENGTHS USED VARIOUS LENGTHS USED

FOOTNOTES:

NOTE:

09

ID0167040

40

REAR CONTROLS

25 26

13

10

24 22 4

8

12

7

16

5

9 14 15 1

23 2

6

3 11

20 17 19

18 20 19

06

21

ID0167065

41

REAR CONTROLS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

117-558 329-100 318-588 300-1573 110-560 107-193 106-385 150-1415 106-570 106-386 365-426 214-563 214-589 214-908 217-917 214-489 217-184 217-194 106-048 105-185 217-710 105-832 117-533 106-387 106-724 300-1550

QTY

1 1 1 1 4 3 3 1 3 3 4 1 1 1 1 2 1 1 3 3 1 1 1 2 2 1

DESCRIPTION

LATCH, ADJUST LEVER (LOCKING) REAR PANEL MANUAL COMPARTMENT ACCESS DOOR POP RIVET (3/16" X 1/2", ALUM) SCREW (M6-1.00 X 16MM,BUT SOC) FLG LOCKNUT (M6-1.00) VALVE SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M8-1.25) LEVER (M8-1.25 X 200MM) RED LED (12V DC) GROUND DRIVE CONTROL ON-OFF KEY SWITCH ROCKER SWTCH (DPDT) OFF-(ON) ROCKER SW (DPDT) (ON)-OFF-(ON) DELAY TIMER (2-SECOND) MICRO RELAY BASE LOCKNUT (#10-24) BOLT (#10-24 X 1/2", RD SLT) MICRO RELAY (SPDT) FLG LOCKNUT (1/4-NC) RUBBER BUMPER FLG LOCKNUT (M10-1.50) FLG SCREW (M10-1.50 X 25MM) RAIN FLAP

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS.

NOT SHOWN:

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

NOTE:

06

ID0167065

42

ENGINE MOUNTS

SEE FOOTNOTE 3 1 3

SEE FOOTNOTE 2

7

4 8 9 5 6 2

8

07

ID0142718

43

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

106-342 106-545 106-392 106-383 116-494 106-387 106-496 327-798 116-259

QTY

4 4 4 8 4 8 8 2 4

DESCRIPTION

SCREW (M16-2.00 X 90MM) LOCKNUT (M16-2.0,PRV TRQ,10.9) WASHER (M16) FLG LK SCREW (M10-1.50 X 30MM) SHOCK MOUNT FLG LOCKNUT (M10-1.50) FLG SCREW (M12-1.75 X 35MM) REAR ENGINE MOUNT BULK EDGE (1/2", SOLD PER FT)

REMARKS

USE LOCTITE 242 - SEE FOOTNOTE 1 FOR TORQUE SPECS. USE 1 @ 10"

NOT SHOWN:

FOOTNOTES:

1. FRONT MOUNTS: TORQUE TO 80 FT-LBS REAR MOUNTS: TORQUE TO 80 FT-LBS 2. 327-796 FRONT ENGINE MOUNT (LEFT) JT USE ONLY 106-496 3 FLG SCREW (M12-1.75 X 35MM) JT USE ONLY; USE LOCTITE 242 - SEE FOOTNOTE 1 FOR TORQUE SPECS. 300-4114 FRONT ENGINE MOUNT (LEFT) AT USE ONLY 3. 327-797 FRONT ENGINE MOUNT (RIGHT) JT USE ONLY 106-496 3 FLG SCREW (M12-1.75 X 35MM) JT USE ONLY; USE LOCTITE 242 - SEE FOOTNOTE 1 FOR TORQUE SPECS. 300-4113 FRONT ENGINE MOUNT (RIGHT) AT USE ONLY NOTE:

07

ID0142718

44

ELECTRICAL MOUNTING CENTER

24

1 12

10 4

21

10

7 17

3

15

14 11

16

22

8 2 20 19 18

13

26 5 11

23

6 9 25

07

ID0181220

45

ELECTRICAL MOUNTING CENTER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 COVER 3 SCREW (M6-1.00 X 16MM,BUT SOC) 1 ROCKER SWITCH (DPDT) ON-ON 3 FLG LOCKNUT (M6-1.00) 1 CONNECTOR CAP (TURCK RS-CC) 4 FLG SCREW (M6-1.00 X 16MM) 1 LATCH 2 LOCK WASHER (5/16") 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 8 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LOCKNUT (M8-1.25) 4 WASHER (1/4", NEOPRENE) 1 MOUNTING BRACKET 2 FLG LK SCREW (M6-1.00 X 20MM) 8 BOLT (#10-24 X 3/4", PLPS) 1 CONTACTOR 1 ROCKER SW (DPDT) (ON)-OFF-(ON) 4 MICRO RELAY (SPDT) 2 MINI RELAY (SPDT) 2 NUT (5/16-NF) 1 HINGE 1 BOLT-ON CLAMP (1-5/8") 2 BOLT (#10-24 X 1/2", RD SLT) 1 JT CONTROLLER W/CAN 10 LOCKNUT (#10-24) 8 BULK EDGE (5/32",SOLD PER 1")

USE 1 @ 8"

1 4 4 1 1

USE ON "AT" ONLY USE WITH 211-017 USE WITH 211-017 USE ON "AT" ONLY, USE MIDDLE SWITCH CUTOUT USE ON "JT" ONLY, USE MIDDLE SWITCH CUTOUT

300-2448 107-193 217-907 106-385 211-078 106-712 118-494 105-091 106-237 106-162 106-386 155-751 329-687 106-379 106-049 215-1086 214-489 217-710 217-826 105-213 105-1073 110-332 105-185 220-1009 106-048 115-686

DESCRIPTION

REMARKS

NOT SHOWN:

211-017 105-185 106-048 217-912 110-962

12V-5V VOLTAGE CONVERTER BOLT ((#10-24 x 1/2") LOCKNUT (#10-24) ROCKER SWITCH (DPDT) ON-ON-ON FILLER PLUG

FOOTNOTES:

NOTE:

07

ID0181220

46

ESID/TETHER MODULE MOUNTING

1

3

2

4

02

ID0181259

47

ESID/TETHER MODULE MOUNTING REF PART NO. NUMBER

1 106-848 2 220-1028 3 220-1027 4 106-385 5* 327-174

QTY

DESCRIPTION

REMARKS

8 FLG SCREW (M6-1.00 X 25MM) 1 TETHER MODULE W/CAN 1 ESID MODULE W/CAN 8 FLG LOCKNUT (M6-1.00) 1 FRONT HOOD SUPPORT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0181259

48

ENGINE DIAGOSTIC PORT

4 6

3 7

2

1 5

02

ID0181613

49

ENGINE DIAGOSTIC PORT REF PART NO. NUMBER

QTY

1 300-4027 2 213-035 3 106-162 4 106-386 5 107-269 6 106-277 7 106-279

1 1 2 2 4 4 4

DESCRIPTION

REMARKS

BRACKET DUST CAP W/ LANYARD FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) SCREW (#4-40 X 3/4", PAN) NUT, ( #4-40 BRASS) WASHER, FLAT, #4, BRS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0181613

50

ENGINE GRID HEATER

4 3 1

5 7 5

2

6

05

ID0186400

51

ENGINE GRID HEATER REF PART NO. NUMBER

1 2 3 4 5 6 7

300-1554 110-333 214-979 106-379 106-385 105-284 106-162

QTY

1 1 1 2 3 1 1

DESCRIPTION

REMARKS

BRACKET BOLT-ON CLAMP (1") PREHEATER SOLENOID (12V) FLG LK SCREW (M6-1.00 X 20MM) FLG LOCKNUT (M6-1.00) WASHER (3/16") FLG SCREW (M8-1.25 X 20MM, GD8)

NOT SHOWN:

215-1221 215-1222

1 GRID HEATER RELAY CABLE 1 GRID HEATER CABLE

TO PREHEATER SOLENOID TO HEATER FUSE TO PREHEATER SOLENOID TO GRID HEATER

FOOTNOTES:

NOTE:

05

ID0186400

52

BATTERY

ENDS WITH S/N:

11 14

13 12 7 1 27

29

33 30

15

28 10

23 6

2

31 32

34

10

16

25 20

27

9 6

5

4 3 22 8 21

19 18

05

26 23

17

24

ID0167008

53

BATTERY

ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

QTY

DESCRIPTION

329-635 1 FRONT MOUNT 106-724 4 FLG SCREW (M10-1.50 X 25MM) 106-387 4 FLG LOCKNUT (M10-1.50) 115-069 1 GROMMET (3/4") 115-320 2 GROMMET (1-1/2") 106-106 4 NUT (M6-1.00) 215-262 2 BATTERY (12V, 925 AMP) 106-161 2 FLG SCREW (M6-1.00 X 20MM) 217-819 1 BATTERY DISCONNECT SWITCH 106-551 3 CLIP NUT (M8-1.25) 108-239 1 BATTERY HOLD-DOWN 337-001 2 BATTERY BOLT 105-095 2 WASHER (1/4") 195-339 2 WING NUT (1/4-NC) 329-596 1 COVER 106-795 3 WING SCREW (M8-1.25 X 20MM) 362-1000 1 SOUND INSULATION 362-1035 1 SOUND INSULATION 362-1001 1 SOUND INSULATION 211-305 2 BK/AMI 125 AMP FUSE 211-311 1 BK/AMI 100 AMP FUSE 215-1009 1 MAIN FUSE HOLDER BASE 106-048 8 LOCKNUT (#10-24) 215-1010 1 MAIN FUSE HOLDER COVER 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 105-047 1 LOCKNUT (3/8-NC) 116-421 68 BULK EDGE (1/8", SOLD PER FT) 105-117 1 WASHER (5/16") 215-1354 1 J-BOX 300-6967 1 J-BOX MOUNT 105-284 2 WASHER (3/16") 106-014 2 BOLT (#10-24 X 1/2", RD SLT) 106-056 1 EXT STAR WASHER (#10) 106-378 2 FLG LK SCREW (M6-1.00 X 12MM)

REMARKS

2 @ 34" SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTES 1 & 3

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: "JT" CMWJ30M1L80000044, "AT" CMWJ30ATV80000032 2. 213-359 CAN WITCH/J1939 J-BOX; ENDS WITH S/N: "JT" CMWJ30M1A80000043, "AT" CMWJ30ATV80000029 3. 107-025 SCREW (M6-1.00 X 50MM); ENDS WITH S/N: "JT" CMWJ30M1A80000043, "AT" CMWJ30ATV80000029

NOTE:

05

ID0167008

54

BATTERY

BEGINS WITH S/N: CMWJ30M1E80000239

11

14 13 12 7 28

27

29

33 30

10

37 40

23

39

15 36

6 1

31 32

34

41

35

9 6

5 25 22 23 17

27 20 26

8 21

19

03

38 4

3

18

16

2

24

ID0213117

55

BATTERY

BEGINS WITH S/N: CMWJ30M1E80000239 REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-6156 1 FRONT MOUNT 2 106-724 8 FLG SCREW (M10-1.50 X 25MM) 3 106-387 4 FLG LOCKNUT (M10-1.50) 4 115-069 1 GROMMET (3/4") 5 115-320 2 GROMMET (1-1/2") 6 106-106 4 NUT (M6-1.00) 7 215-262 2 BATTERY (12V, 925 AMP) 8 106-161 2 FLG SCREW (M6-1.00 X 20MM) 9 217-819 1 BATTERY DISCONNECT SWITCH 10 106-551 3 CLIP NUT (M8-1.25) 11 108-239 1 BATTERY HOLD-DOWN 12 337-001 2 BATTERY BOLT 13 105-095 2 WASHER (1/4") 14 195-339 2 WING NUT (1/4-NC) 15 329-596 1 COVER 16 106-795 3 WING SCREW (M8-1.25 X 20MM) 17 362-1000 1 SOUND INSULATION 18 362-1035 1 SOUND INSULATION 19 362-1001 1 SOUND INSULATION 20 211-305 2 BK/AMI 125 AMP FUSE 21 211-311 1 BK/AMI 100 AMP FUSE 22 215-1009 1 MAIN FUSE HOLDER BASE 23 106-048 8 LOCKNUT (#10-24) 24 215-1010 1 MAIN FUSE HOLDER COVER 25 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 26 105-047 1 LOCKNUT (3/8-NC) 27 116-421 68 BULK EDGE (1/8", SOLD PER FT) 28 105-117 1 WASHER (5/16") 29 215-1354 1 J-BOX 30 300-6967 1 J-BOX MOUNT 31 105-284 2 WASHER (3/16") 32 106-014 2 BOLT (#10-24 X 2-1/4", RD SLT) 33 106-056 1 EXT STAR WASHER (#10) 34 106-378 2 FLG LK SCREW (M6-1.00 X 12MM) 35 300-6221 1 DISCONNECT MOUNT 36 300-6154 1 BATTERY TRAY 37 107-193 2 SCREW (M6-1.00 X 16MM,BUT SOC) 38 107-095 2 FLG SCREW (M8-1.25 X 16MM) 39 300-6222 1 FILLER PLATE 40 106-385 2 FLG LOCKNUT (M6-1.00) 41 105-1050 1 GROMMET (2-1/2")

REMARKS

2 @ 34"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0213117

56

BATTERY CABLES

3

TO ENGINE BLOCK

TO STARTER 1 4

2

03

ID0183225

57

BATTERY CABLES REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

2.

3.

4.

1 1 1 1

BATTERY CABLE BATTERY CABLE BATTERY CABLE BATTERY CABLE

FROM BATTERY DISCONNECT TO STARTER FROM POSITIVE BATTERY TERMINALS TO BATTERY DISCONNECT FROM NEGITIVE BATTERY TERMINALS TO ENGINE BLOCK FROM BATTERY DISCONNECT TO FUSE BLOCK

215-1904 215-1158 215-1159 215-1160

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0183225

58

FUEL SYSTEM

2

6

15

13

4

5

14

TO TANK TO TANK

10

3 11

1

OUT IN

9

4

8 12

06

7

ID0159817

59

FUEL SYSTEM REF PART NO. NUMBER

QTY

1 300-1554 2 181-303 3 106-380 4 159-977 5 106-142 6 106-387 7 110-249 8 105-1142 9 105-1142 10 116-881 11 195-1035 12 195-1036 13 105-118 14 150-1824 15 190-1768

1 BRACKET 2 SPACER 4 FLG LK SCREW (M8-1.25 X 16MM) 4 BANJO FITTING (M12-1.5-06H) 2 SCREW (M10-1.50 X 65MM) 2 FLG LOCKNUT (M10-1.50) 6 WORM CLAMP (1/4" TO 5/8") 27 BULK HOSE (3/8", SOLD PER FT) 20 BULK HOSE (3/8", SOLD PER FT) 35 BULK HOSE (3/8", SOLD PER FT) 1 FUEL FILTER, 25 MICRON 1 SECONDARY FUEL FILTER 2 WASHER (3/8") 4 S/O COUPLER (M12-1.50-06H) 1 FILTER HEAD KIT

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1

INCLUDES ADAPTER

NOT SHOWN:

FOOTNOTES:

1. 107-1003 REPLACMENT SEAL WASHER.

NOTE:

06

ID0159817

60

NOTES:

ID0134963

61

FRAME COMPONENTS

62

ASSISTED MAKEUP

7

13 2

10

1

12

6

5

11

4 9

05

8

3

ID0165213

63

ASSISTED MAKEUP REF PART NO. NUMBER

1 300-2665 2 300-1115 3 300-1114 4 110-067 5 106-380 6 106-850 7 106-712 8 110-082 9 105-508 10 300-1118 11 106-427 12 215-1002 13 110-754

QTY

DESCRIPTION

1 LEFT SIDE DRIVE PLATE 1 COVER 1 SENSOR ROD 1 CLEVIS (1/4-NF) 2 FLG LK SCREW (M8-1.25 X 16MM) 4 LOCKNUT (M5-0.80) 2 FLG SCREW (M6-1.00 X 16MM) 1 CLEVIS PIN (1/4 X 11/16) 1 COTTER PIN (3/32" X 1") 1 SENSOR MOUNT 4 SCREW (M5-0.80 X 22MM, SOC) 1 POSITION SENSOR 1 CLAMP (5/16")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 215-1617 MAGNETIC SLIDER. APPLY LOCTITE 242 OR EQUIVALENT TO JAM NUT ON SENSOR BODY

NOTE:

05

ID0165213

64

CARRIAGE

4 3

2

11

5

6

1 10 7 8 7 9

05

ID0165498

65

CARRIAGE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 LEFT SIDE PLATE 1 RIGHT SIDE PLATE 12 SCREW (M16-2.00 X 40MM, 10.9) 1 BOLT-ON CLAMP (.625") 2 MOUNT BLOCK 4 SCREW (M12-1.75 X 45MM, SOC) 4 SPRING CAP 2 COMPRESSION SPRING 4 JAM NUT (7/8-NC) 2 BAR 1 BOLT-ON CLAMP (1")

300-2663 300-2664 106-478 110-259 300-4789 106-707 300-4792 105-1171 107-655 300-4790 110-333

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 200 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 95 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0165498

66

CARRIAGE STOPS

2 1

02

ID0166474

67

CARRIAGE STOPS REF PART NO. NUMBER

QTY

1 2

4 SCREW (M16-2.00 X 65MM, 10.9) 2 STOP BLOCK

106-666 300-1775

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0166474

68

SPINDLE DRIVE ASSEMBLY "JT" ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064

9 5 6

7

3 1

4

8 2

07

ID0165391

69

SPINDLE DRIVE ASSEMBLY "JT" ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 8 1 4 1 2 2 2 1

400-1223 106-478 157-019 107-050 150-1437 106-398 105-997 400-1052 157-084

DESCRIPTION

SAVER SUB 2.11-4F DS SCREW (M16-2.00 X 40MM, 10.9) O-RING (139 D90) PRECISION DOWEL PIN (M12 X 30) HYDRAULIC MOTOR WASHER (M16, HARDENED) BOLT (5/8-NC X 1-3/4", SOC) LOCK COLLAR O-RING (159 D70)

REMARKS

USE 242 LOCTITE OR EQUIVALENT; TORQUE TO 200 FT-LBS SEE FOOTNOTE 1 FOR SERVICE PARTS USE 242 LOCTITE OR EQUIVALENT TORQUE TO 200 FT-LBS

NOT SHOWN:

214-048 157-645 215-227

4 PACKARD WP TERMINAL FEMALE 4 WEATHER-PAC SEAL (2.80MM) 1 4-WAY FEMALE W.P. CONNECTOR

FOOTNOTES:

1. 502-172 SPEED SENSOR 500-1426 SHAFT SEL RING

NOTE:

07

ID0165391

70

SPINDLE DRIVE ASSEMBLY "JT" BEGINS WITH S/N: CMWJ30M1L70000012 ENDS WITH S/N: CMWJ30M1C80000063

9 10

5

7

6

3

4

1

2

05

8

ID0190170

71

SPINDLE DRIVE ASSEMBLY "JT" BEGINS WITH S/N: CMWJ30M1L70000012 ENDS WITH S/N: CMWJ30M1C80000063 REF PART NO. NUMBER

QTY

1 400-1223 2 106-478 3 157-019 4 107-050 5 150-1992 6 106-398 7 105-997 8 400-1052 9 157-084 10 215-1004

1 8 1 4 1 2 2 2 1 1

DESCRIPTION

SAVER SUB 2.11-4F DS SCREW (M16-2.00 X 40MM, 10.9) O-RING (139 D90) PRECISION DOWEL PIN (M12 X 30) HYDRAULIC MOTOR WASHER (M16, HARDENED) BOLT (5/8-NC X 1-3/4", SOC) LOCK COLLAR O-RING (159 D70) SPEED PICKUP

REMARKS

USE 242 LOCTITE OR EQUIVALENT; TORQUE TO 200 FT-LBS SEE FOOTNOTE 1 FOR SERVICE PARTS USE 242 LOCTITE OR EQUIVALENT TORQUE TO 175 FT-LBS

NOT SHOWN:

FOOTNOTES:

1.

500-1426 SHAFT SEAL RING

NOTE:

05

ID0190170

72

SPINDLE DRIVE ASSEMBLY "AT" ENDS WITH S/N: CMWJ30ATE70000021

5 6

7 5

4

8

17 3 2 1

9 10

12 14 11 13 15 16

OLD STYLE

NEW STYLE

13

ID0175722

73

SPINDLE DRIVE ASSEMBLY "AT" ENDS WITH S/N: CMWJ30ATE70000021 REF PART NO. NUMBER

QTY

1 155-770 2 158-208 3 106-397 4 106-707 5 157-084 6 160-1099 7 107-495 8 150-1437 9 106-398 10 105-997 11 157-469 12 105-1262 13 400-1047 14 107-050 15 400-1052 16 106-478 17 215-1004

1 1 4 4 2 1 4 1 2 2 1 1 1 4 2 8 1

DESCRIPTION

O-RING (250 D70) HYDRAULIC MOTOR WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, SOC) O-RING (159 D70) MODULAR BRAKE BLT (1/2-NC X 4.50", SOC GD 8) HYDRAULIC MOTOR WASHER (M16, HARDENED) BOLT (5/8-NC X 1-3/4", SOC) WATER SWIVEL SEAL SPRING HEX STUB PRECISION DOWEL PIN (M12 X 30) LOCK COLLAR SCREW (M16-2.00 X 40MM, 10.9) SPEED PICKUP

REMARKS

SEAL KIT 150-1041

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 4 & 5 BEGINS WITH S/N: CMWJ30ATP80000025, SEE FOOTNOTE 3

NOT SHOWN:

400-1221 - SAVER SUB 2.77-4F SS 400-1222 - SAVER SUB 2.77-4F SS 214-048 4 PACKARD WP TERMINAL FEMALE 157-645 4 WEATHER-PAC SEAL (2.80MM) 215-227 1 4-WAY FEMALE W.P. CONNECTOR

"AT" COBBLE PIPE "AT" PIPE AND "AT FLUSH" PIPE

FOOTNOTES:

1. 502-172 SPEED SENSOR 500-1426 SHAFT SEAL RING 2. REFER TO ID0190151 FOR S/N: CMWJ30ATH70000017 THRU 3. 117-300 SPRING TO BE USED ON OLD STYLE HEX STUB, ENDS WITH S/N: CMWJ30ATP70000024 4. USE 191-257 REBUILD KIT FOR INNER WATER SWIVEL, 157-469.

5. 191-341 WATER SWIVEL REPLACEMENT KIT, INCLUDES 157-469 INNER WATER SWIVEL AND 107-803 DRIVE PIN. NOTE:

13

ID0175722

74

SPINDLE DRIVE ASSEMBLY "AT"

BEGINS WITH S/N: CMWJ30ATC70000022 (AT3020)

6

5

7 4

5

3

8

15 2 1

10 9

11 17

301-2758 & 2.125 - 400-1047 3.125 - 355-1292, & 400-1499

16 12 13 14

OLD

LE STY

S NEW

10

E TYL

ID0190151

75

SPINDLE DRIVE ASSEMBLY "AT"

BEGINS WITH S/N: CMWJ30ATC70000022 (AT3020) REF PART NO. NUMBER

QTY

1 155-770 2 158-208 3 106-397 4 106-707 5 157-084 6 160-1099 7 107-495 8 150-1437 9 106-398 10 105-997 11 400-1047 12 107-050 13 400-1052 14 106-478 15 215-1004 16 117-300 17 191-341

1 1 4 4 2 1 4 1 2 2 1 4 2 8 2 1 1

DESCRIPTION

O-RING (250 D70) HYDRAULIC MOTOR WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, SOC) O-RING (159 D70) MODULAR BRAKE BLT (1/2-NC X 4.50", SOC GD 8) HYDRAULIC MOTOR WASHER (M16, HARDENED) BOLT (5/8-NC X 1-3/4", SOC) HEX STUB PRECISION DOWEL PIN (M12 X 30) LOCK COLLAR SCREW (M16-2.00 X 40MM, 10.9) SPEED PICKUP SPRING INNER WATER SWIVEL REPLACEMENT KIT

REMARKS

SEAL KIT 150-1041

SEE FOOTNOTE 1 USED ON ALL PIPE W/OUT FLOW COLLAR, SEE FOOTNOTE 2

USE WITH 400-1047, SEE FOOTNOTE 2 INCLUDES DOWEL PIN

NOT SHOWN:

400-1222 400-1221 301-2758 355-1292 400-1499 105-1575 400-1503 105-1262

- SAVER SUB 2.77-4F DS - SAVER SUB 2.77-4F SS - HEX STUB SHAFT - HIGH FLOW STUB SHAFT - STUB SHAFT ASSEMBLY, HEX - SPRING - STUB SHAFT ASSEMBLY, HEX - SPRING

"AT" PIPE AND "AT FLUSH" PIPE "AT" COBBLE PIPE AT AND FLUSH PIPE WITH COLLARS BEFORE S/N: CMWJ30ATCB0000358 AT AND FLUSH PIPE WITH COLLARS AFTER S/N: CMWJ30ATCB0000358 COBBLE PIPE WITH COLLARS AFTER S/N: CMWJ30ATCB0000358 USE WITH 301-2178 AND 400-1499 COBBLE PIPE WITH COLLARS BEFORE S/N: CMWJ30ATCB0000358 USE WITH 301-2758 AND 400-1503

FOOTNOTES:

1. 500-1426 SHAFT SEAL RING 2. USE 105-1262 SPRING IF NEW STYLE 400-1047 HEX STUB IS IN USE

NOTE:

10

ID0190151

76

WATER SWIVEL

SEE FOOTNOTE 3

1 2 3 4

03

ID0186433

77

WATER SWIVEL REF PART NO. NUMBER

1 2 3 4

159-382 150-1317 150-1318 510-011

QTY

1 1 1 1

DESCRIPTION

WATER SWIVEL (16N-16NF) NIPPLE (16N-3") COLLAR (16NF) CONNECTOR (16N-16O90)

REMARKS

SEE FOOTNOTE 1 & 2 FOR USE ON "AT" ONLY FOR USE ON "AT" ONLY

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948, OR 500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THDS. 2. 190-905 SWIVEL REPAIR KIT 3. CONNECTOR ATTACHES TO HOSE 150-1972 IN HOSE TRACK..

NOTE:

03

ID0186433

78

ROTATION GEAR BOX (JT)

BEGINS WITH S/NCMWJ30M1L70000012 (JT3020) ENDS WITH S/NCMWJ30M1E80000063 (JT3020)

6 25

27

41

39 40

28

20 21 22 23 49 8 9 19

24

42

30 7 47

31 32 33 34

51 16 45

2

48 5 4 10

43

50 53

13

29

17 12

11 35 36 37 38 03

18 26

3

44

14 15 52

1 ID0229656

79

ROTATION GEAR BOX (JT)

BEGINS WITH S/NCMWJ30M1L70000012 (JT3020) ENDS WITH S/NCMWJ30M1E80000063 (JT3020) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

166-1001 329-437 166-610 164-040 164-039 153-638 106-617 159-003 300-1095 105-245 106-142 155-179 126-063 126-064 125-542 125-543 166-612 300-7824 166-611 157-633 117-535 117-536 117-537 179-309 126-013 126-012 107-050 125-306 125-307 153-615 160-1009 165-843 165-844 107-577 165-842 165-804 165-805 107-576 165-803

QTY

DESCRIPTION

REMARKS

- JT3020 ROTATION DRIVE ASSEMBLY (JT) 1 COVER (MACHINE) 1 OUTPUT SHAFT 1 HOUSING (MACHINED) 1 COVER PLATE 1 Internal Seal 14 SCREW (M10-1.50 X 80MM) 1 AIR VENT (02N) 1 BEARING RETAINER 8 SCREW (M10-1.50 X 25MM) 8 SCREW (M10-1.50 X 65MM) 1 PLUG (10S, SOC) 1 TAPERED RACE (6.496") 1 TAPERED BEARING (4.330") 1 TAPERED BEARING 1 TAPERED RACE 1 IDLER GEAR 1 SPACER 1 OUTPUT GEAR 1 O-RING (246 D70) 1 SHIM 1 SHIM 1 SHIM 1 SHIM (.020) 1 TAPERED BEARING (2.952") 1 TAPERED RACE (4.527") 10 PRECISION DOWEL PIN (M12 X 30) 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 INTERNAL SEAL (5.750" ID) 1 PINION 1 SHIM (.076MM) 1 SHIM (.178MM) 1 SHIM (.020) 1 SHIM (.051MM) 1 SHIM (.003) 1 SHIM (.007) 1 SHIM (.020) 1 SHIM (.051MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0229656

80

ROTATION GEAR BOX (JT)

BEGINS WITH S/NCMWJ30M1L70000012 (JT3020) ENDS WITH S/NCMWJ30M1E80000063 (JT3020)

46

03

ID0229656

81

ROTATION GEAR BOX (JT)

BEGINS WITH S/NCMWJ30M1L70000012 (JT3020) ENDS WITH S/NCMWJ30M1E80000063 (JT3020) REF PART NO. NUMBER

QTY

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

1 SHIM (.051MM) 1 SPACER 12 HHCS M10-1.50 X 85MM,10.9 ZP 2 LIFT EYE 1 O-RING (159 D70) 1 O-RING (224 D90) 1 FLANGE 1 SEAL CONTAINER 8 SCREW (M16-2.00 X 35MM, SOC) 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (139 D90) 1 ROTATION GEAR BOX PLANETARY 1 NUT ASSEMBLY 2 TAPERED BEARING SET (2.250") 1 PLUG (06N, SQ FM) 1 HARDENED WASHER

165-803 300-2017 107-982 300-2536 157-084 157-022 300-2393 300-2413 106-681 514-123 157-019 166-152 160-1115 125-1093 115-178 105-1313

DESCRIPTION

REMARKS

USE LOCTITE 242 OR 243, TORQUE TO 200 FT-LBS

NOT SHOWN:

110-111 155-748 106-866 105-534

1 1 2 3

SIGHT GAUGE (16S) O-RING (916 D90) DOWEL PIN (M10 x 30MM) DOWEL PIN (.375" X .875")

USED ON 110-111 SIGHT GAUGE USE TO SET 329-437 COVER & 164-039 COVER PLATE USE TO SET 166-152 ROTATION GEAR BOX & 164-040 HOUSING

FOOTNOTES:

NOTE:

03

ID0229656

82

ROTATION GEAR BOX (JT)

ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064

25 6

20 21 22 23

41

39 40

27 28 49

8 9 24

19

42

30 7 47 31 32 33 34

53

16 45

2

48 5 4 10 50

43 51 17

13

44 29

11

12

14

18 26

35 36 37 38 04

3

15

1 ID0280250

83

ROTATION GEAR BOX (JT)

ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

166-1001 329-437 166-610 164-040 164-039 153-638 106-617 159-003 300-1095 105-245 106-142 155-179 126-063 126-064 125-542 125-543 166-612 300-7824 166-611 157-633 117-535 117-536 117-537 179-309 126-013 126-012 107-050 125-306 125-307 153-615 160-1009 165-843 165-844 107-577 165-842 165-804 165-805 107-576 165-803

QTY

DESCRIPTION

- JT3020 ROTATION DRIVE ASSEMBLY (JT) 1 COVER (MACHINE) 1 OUTPUT SHAFT 1 HOUSING (MACHINED) 1 COVER PLATE 1 Internal Seal 14 SCREW (M10-1.50 X 80MM) 1 AIR VENT (02N) 1 BEARING RETAINER 8 SCREW (M10-1.50 X 25MM) 8 SCREW (M10-1.50 X 65MM) 1 PLUG (10S, SOC) 1 TAPERED RACE (6.496") 1 TAPERED BEARING (4.330") 1 TAPERED BEARING 1 TAPERED RACE 1 IDLER GEAR 1 SPACER 1 OUTPUT GEAR 1 O-RING (246 D70) 1 SHIM 1 SHIM 1 SHIM 1 SHIM (.020) 1 TAPERED BEARING (2.952") 1 TAPERED RACE (4.527") 10 PRECISION DOWEL PIN (M12 X 30) 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 INTERNAL SEAL (5.750" ID) 1 PINION 1 SHIM (.076MM) 1 SHIM (.178MM) 1 SHIM (.020) 1 SHIM (.051MM) 1 SHIM (.003) 1 SHIM (.007) 1 SHIM (.020) 1 SHIM (.051MM)

REMARKS

32 TEETH 45 TEETH

21 TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0280250

84

ROTATION GEAR BOX (JT)

ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064

46

52

04

ID0280250

85

ROTATION GEAR BOX (JT)

ENDS WITH S/N: CMWJ30M1A70000011 BEGINS WITH S/N: CMWJ30M1C80000064 REF PART NO. NUMBER

QTY

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

1 SHIM (.051MM) 1 SPACER 12 HHCS M10-1.50 X 85MM,10.9 ZP 2 LIFT EYE 1 O-RING (159 D70) 1 O-RING (224 D90) 1 FLANGE 1 SEAL CONTAINER 8 SCREW (M16-2.00 X 35MM, SOC) 1 PICKUP TUBE (02N-02NF90-2") 1 O-RING (139 D90) 1 ROTATION GEAR BOX PLANETARY 1 NUT ASSEMBLY 1 HARDENED WASHER 1 PLUG (06N, SQ FM) 2 TAPERED BEARING SET (2.250")

165-803 300-2017 107-982 300-2536 157-084 157-022 300-2393 300-2413 106-681 514-123 157-019 166-152 160-1115 105-1313 115-178 125-1093

DESCRIPTION

REMARKS

USE LOCTITE 242 OR 243, TORQUE TO 200 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

110-111 155-748 106-866 105-534 499-893

1 1 2 3 1

SIGHT GAUGE (16S) O-RING (916 D90) DOWEL PIN (M10 x 30MM) DOWEL PIN (.375" X .875") THRUST WASHER

USED ON 110-111 SIGHT GAUGE USE TO SET 329-437 COVER & 164-039 COVER PLATE USE TO SET 166-152 PLANETARY TO 164-040 HOUSING. USE BETWEEN PLANETARY INPUT GEAR AND HOUSING.

FOOTNOTES:

1. USE KIT 190-1386 GEARBOX NUT, INCLUDES 255-1006 MOLLY PASTE (SINGLE APPLICATION).

NOTE:

04

ID0280250

86

ROTATION GEAR BOX (AT)

BEGINS WITH S/N CMWJ30ATEB0000304 (AT3020)

52

50 58 59 60 64 63 65

24

67

66 51

71

62

70

61 68

40 41 42 43 56 11

72 22

22

12

17

74

53 78 73

35 13

55 32 33 36 37

69

10

8 23 4

29 6 15

5 75

3 29 30 31 34 14 54 39

21

26 2

25 25

18

38 28

45 20 76 9 16 7 19 44 27 1

46 47 48 49

04

ID0270028

87

ROTATION GEAR BOX (AT)

BEGINS WITH S/N CMWJ30ATEB0000304 (AT3020) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

166-1002 329-437 329-397 166-633 126-099 166-625 105-245 126-063 126-100 126-064 160-1040 166-628 177-272 166-627 166-626 178-438 164-040 166-612 177-247 166-611 153-615 105-1313 125-1093 157-501 106-617 106-544 115-457 107-050 150-1293 107-579 107-487 107-486 165-801 165-802 107-485 165-800 107-575 155-770 153-153 155-179 165-842 165-843 165-844 107-577 125-542 125-543 165-803 165-804 165-805

QTY

DESCRIPTION

- JT3020 ROTATION DRIVE (AT) 1 COVER (MACHINE) 1 ADAPTER 1 GEARBOX - MACHINED 3 TAPERED RACE (3.25") 1 OUTPUT SHAFT 14 SCREW (M10-1.50 X 25MM) 1 TAPERED RACE (6.496") 3 BEARING CONE 1 TAPERED BEARING (4.330") 1 INNER SHAFT 1 PINION 1 RETAINER PLATE 1 SHAFT 1 INNER GEAR 1 BEARING RETAINER 1 HOUSING (MACHINED) 1 IDLER GEAR 1 SPACER 1 OUTPUT GEAR 1 INTERNAL SEAL (5.750" ID) 1 HARDENED WASHER 2 TAPERED BEARING SET (2.250") 1 INTERNAL SEAL 14 SCREW (M10-1.50 X 80MM) 8 SCREW (M10-1.50 X 40MM, SOC) 1 EXTERNAL SNAP RING (2.5") 10 PRECISION DOWEL PIN (M12 X 30) 1 SEAL, V-RING 1 SHIM (.020") 1 SHIM (.007") 1 SHIM (.003") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.002") 1 SHIM (.002") 1 SHIM (.020") 1 O-RING (250 D70) 1 INTERNAL SEAL 2 PLUG (10S, SOC) 1 SHIM (.051MM) 1 SHIM (.076MM) 1 SHIM (.178MM) 1 SHIM (.020) 1 TAPERED BEARING 1 TAPERED RACE 1 SHIM (.051MM) 1 SHIM (.003) 1 SHIM (.007)

REMARKS

37 TEETH 30 TEETH 32 TEETH 45 TEETH

NOT SHOWN:

FOOTNOTES:

04

ID0270028

88

ROTATION GEAR BOX (AT)

BEGINS WITH S/N CMWJ30ATEB0000304 (AT3020)

80 79 57 81 86

85 86

77

84 87 83

04

82

ID0270028

89

ROTATION GEAR BOX (AT)

BEGINS WITH S/N CMWJ30ATEB0000304 (AT3020) REF PART NO. NUMBER

QTY

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

1 SHIM (.020) 1 SHIM (.020) 1 SPACER 2 LIFT EYE 1 FLANGE 1 SPEED SENSOR RING - 36T 1 PICKUP TUBE (02N-02NF90-1.5") 1 NIPPLE (02N-4.250") 1 PICKUP TUBE (02N-02NF90-2") 1 SHIM 1 SHIM 1 SHIM 1 O-RING (246 D70) 1 BEARING RETAINER 1 TAPERED RACE (4.527") 1 TAPERED BEARING (2.952") 1 PINION 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 COLLAR (02NF-02NF) 1 INNER WATER SWIVEL REPLACEMENT KIT 1 ROTATION GEAR BOX PLANETARY 12 HHCS M10-1.50 X 85MM,10.9 ZP 1 O-RING (159 D70) 8 SCREW (M16-2.00 X 35MM, SOC) 6 FLG LK SCREW (M10-1.50 X 25MM) 1 NUT ASSEMBLY 1 PLUG (06N, SQ FM) 1 PLUG (16S, SOC, FM) 1 TAPERED BEARING SET (1.625") 1 MALE BRANCH TEE (02N-02N-02N) 1 AIR VENT (02N) 1 S/O COUPLER (02N-04H90) 1 CONNECTOR (10S-02NF) 1 STREET ELBOW (02N-02NF90) 1 COUPLER (1/8NPTX1/4OD,STR) 1 BULK TUBING (1/4",SOLD PER 1') 2 WORM CLAMP (1/4" TO 5/8") 1 OIL LEVEL DECAL

107-576 179-309 300-2017 300-2536 300-2393 160-1078 150-1607 115-188 514-123 117-535 117-536 117-537 157-633 300-1095 126-012 126-013 160-1009 125-306 125-307 115-172 191-341 166-152 107-982 157-084 106-681 107-001 160-1115 115-178 155-184 125-1060 154-1001 159-003 155-158 514-402 156-241 155-107 117-902 110-249 275-023

DESCRIPTION

REMARKS

21 TEETH

SEE FOOTNOTE 1

USE LOCTITE 242 OR 243, TORQUE TO 200 FT-LBS INCLUDES O-RING

USE 12"

NOT SHOWN:

155-748 106-866 105-534 190-1696 215-1004

1 O-RING (916 D90) 4 DOWEL PIN (M10 X 30MM) 3 DOWEL PIN (.375" X .875") GEARBOX SIGHT TUBE KIT, JT3020 1 SPEED PICKUP

USED ON 155-184 PLUG (16S) USED TO SET 329-397 ADAPTER TO 329-437 COVER & 166-633 GEARBOX USED ON 164-040 HOUSING TO SET 166-152 ROTATION GEAR BOX INCLUDES REF NO.'S 84-92

FOOTNOTES:

1. INCLUDES 107-803 PIN .125 X .25 IN CASE NEW ONE IS NEEDED TO BE USED ON 160-1040 INNER SHAFT TO SET REF #76 INNER WATER SWIVEL REPLACEMENT KIT. 191-257 SEAL REPAIR KIT (157-469) REPLACEMENT O-RING KIT IS NOT INCLUDED.

04

ID0270028

90

ROTATION GEAR BOX (AT)

ENDS WITH S/N CMWJ30ATHB0000303

52

50 58 59 60 64 63 65

24 61 68 40 41 42 43

62

67

66 51

71 70 72

22 57

56 22

11 37 12

17

74 35

53 78 73

13

55 32 33 36

69

10

8 23 4 38 28 6 15

5

75

29 30 31 34 39

3 14 54

26

21

2 25 25

9 7 18

1

27

19

44

76 45 16

20

46 47 48 49

05

ID0229622

91

ROTATION GEAR BOX (AT)

ENDS WITH S/N CMWJ30ATHB0000303 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

166-1002 329-437 329-397 166-633 126-099 166-625 105-245 126-063 126-100 126-064 160-1040 166-628 177-272 166-627 166-626 178-438 164-040 166-612 177-247 166-611 153-615 105-1313 125-1093 157-501 106-617 106-544 115-457 107-050 150-1293 107-579 107-487 107-486 165-801 165-802 107-485 165-800 107-575 155-770 153-153 155-179 165-842 165-843 165-844

QTY

DESCRIPTION

- JT3020 ROTATION DRIVE (AT) 1 COVER (MACHINE) 1 ADAPTER 1 GEARBOX - MACHINED 3 TAPERED RACE (3.25") 1 OUTPUT SHAFT 14 SCREW (M10-1.50 X 25MM) 1 TAPERED RACE (6.496") 3 BEARING CONE 1 TAPERED BEARING (4.330") 1 INNER SHAFT 1 PINION 1 RETAINER PLATE 1 SHAFT 1 INNER GEAR 1 BEARING RETAINER 1 HOUSING (MACHINED) 1 IDLER GEAR 1 SPACER 1 OUTPUT GEAR 1 INTERNAL SEAL (5.750" ID) 1 HARDENED WASHER 2 TAPERED BEARING SET (2.250") 1 INTERNAL SEAL 14 SCREW (M10-1.50 X 80MM) 8 SCREW (M10-1.50 X 40MM, SOC) 1 EXTERNAL SNAP RING (2.5") 10 PRECISION DOWEL PIN (M12 X 30) 1 SEAL, V-RING 1 SHIM (.020") 1 SHIM (.007") 1 SHIM (.003") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.002") 1 SHIM (.002") 1 SHIM (.020") 1 O-RING (250 D70) 1 INTERNAL SEAL 2 PLUG (10S, SOC) 1 SHIM (.051MM) 1 SHIM (.076MM) 1 SHIM (.178MM)

REMARKS

37 TEETH 30 TEETH 32 TEETH 45 TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0229622

92

ROTATION GEAR BOX (AT)

ENDS WITH S/N CMWJ30ATHB0000303

80 79 57 81

85 77 86 84 83

87 82

05

ID0229622

93

ROTATION GEAR BOX (AT)

ENDS WITH S/N CMWJ30ATHB0000303 REF PART NO. NUMBER

QTY

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

1 TAPERED BEARING 1 TAPERED RACE 1 SHIM (.051MM) 1 SHIM (.003) 1 SHIM (.007) 1 SHIM (.020) 1 SHIM (.020) 1 SPACER 2 LIFT EYE 1 FLANGE 1 SPEED SENSOR RING - 36T 1 PICKUP TUBE (02N-02NF90-1.5") 1 NIPPLE (02N-4.250") 1 PICKUP TUBE (02N-02NF90-2") 1 SHIM 1 SHIM 1 SHIM 1 O-RING (246 D70) 1 BEARING RETAINER 1 TAPERED RACE (4.527") 1 TAPERED BEARING (2.952") 1 PINION 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 COLLAR (02NF-02NF) 1 INNER WATER SWIVEL REPLACEMENT KIT 1 ROTATION GEAR BOX PLANETARY 12 HHCS M10-1.50 X 85MM,10.9 ZP 1 O-RING (159 D70) 8 SCREW (M16-2.00 X 35MM, SOC) 6 FLG LK SCREW (M10-1.50 X 25MM) 1 NUT ASSEMBLY 1 PLUG (06N, SQ FM) 1 PLUG (16S, SOC, FM) 1 TAPERED BEARING SET (1.625") 1 MALE BRANCH TEE (02N-02N-02N) 1 AIR VENT (02N) 1 S/O COUPLER (02N-04H90) 1 CONNECTOR (10S-02NF) 1 STREET ELBOW (02N-02NF90) 1 COUPLER (1/8NPTX1/4OD,STR) 1 BULK TUBING (1/4",SOLD PER 1') 2 WORM CLAMP (1/4" TO 5/8") 1 OIL LEVEL DECAL

125-542 125-543 165-803 165-804 165-805 107-576 179-309 300-2017 300-2536 300-2393 160-1078 150-1607 115-188 514-123 117-535 117-536 117-537 157-633 300-1095 126-012 126-013 160-1009 125-306 125-307 115-172 191-341 166-152 107-982 157-084 106-681 107-001 160-1115 115-178 155-184 125-1060 154-1001 159-003 155-158 514-402 156-241 155-107 117-902 110-249 275-023

DESCRIPTION

REMARKS

21 TEETH

USE LOCTITE 242 OR 243, TORQUE TO 200 FT-LBS

NOT SHOWN:

110-111 155-748 106-866 105-534

1 SIGHT GAUGE (6S) 1 O-RING (916 D90) 4 DOWEL PIN (M10 X 30MM) 3 DOWEL PIN (.375" X .875")

USED ON 110-111 SIGHT GAUGE USED TO SET 329-397 ADAPTER TO 329-437 COVER & 166-633 GEARBOX USED ON 164-040 HOUSING TO SET 166-152 ROTATION GEAR BOX

FOOTNOTES:

NOTE:

05

ID0229622

94

ROTATION GEAR BOX (AT)

ENDS WITH S/N; CMWJ30ATE70000021 BEGINS WITH S/N; CMWJ30ATJ80000044

52

50 58 59 60 64 63 65

24 57 68 40 41 42 43 56

62

67

66 51

71 70 72

76 61 76

11 37 12

17

74 35

53 86 73

13

55 32 33 36

69

8 23

10

28 38 5

4 22 6 15 29 30 31 34 39

3 14 54

26 2 25

21

9 7 18

1

27

19

44

45 16 75

20

46 47 48 49

14

ID0156266

95

ROTATION GEAR BOX (AT)

ENDS WITH S/N; CMWJ30ATE70000021 BEGINS WITH S/N; CMWJ30ATJ80000044 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

166-1002 329-437 329-397 166-633 126-099 166-625 105-245 126-063 126-100 126-064 160-1040 166-628 177-272 166-627 166-626 178-438 164-040 166-612 177-247 166-611 153-615 105-1313 160-1115 157-501 106-617 106-544 115-457 107-050 150-1293 107-579 107-487 107-486 165-801 165-802 107-485 165-800 107-575 155-770 153-153 155-179 165-842 165-843 165-844

QTY

DESCRIPTION

- JT3020 ROTATION DRIVE (AT) 1 COVER (MACHINE) 1 ADAPTER 1 GEARBOX - MACHINED 3 TAPERED RACE (3.25") 1 OUTPUT SHAFT 14 SCREW (M10-1.50 X 25MM) 1 TAPERED RACE (6.496") 3 BEARING CONE 1 TAPERED BEARING (4.330") 1 INNER SHAFT 1 PINION 1 RETAINER PLATE 1 SHAFT 1 INNER GEAR 1 BEARING RETAINER 1 HOUSING (MACHINED) 1 IDLER GEAR 1 SPACER 1 OUTPUT GEAR 1 INTERNAL SEAL (5.750" ID) 1 HARDENED WASHER 1 NUT ASSEMBLY 1 INTERNAL SEAL 14 SCREW (M10-1.50 X 80MM) 8 SCREW (M10-1.50 X 40MM, SOC) 1 EXTERNAL SNAP RING (2.5") 7 PRECISION DOWEL PIN (M12 X 30) 1 SEAL, V-RING 1 SHIM (.020") 1 SHIM (.007") 1 SHIM (.003") 1 SHIM (.003") 1 SHIM (.007") 1 SHIM (.002") 1 SHIM (.002") 1 SHIM (.020") 1 O-RING (250 D70) 1 INTERNAL SEAL 2 PLUG (10S, SOC) 1 SHIM (.051MM) 1 SHIM (.076MM) 1 SHIM (.178MM)

REMARKS

37 TEETH 30 TEETH 32 TEETH 45 TEETH SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE:

14

ID0156266

96

ROTATION GEAR BOX (AT)

ENDS WITH S/N; CMWJ30ATE70000021 BEGINS WITH S/N; CMWJ30ATJ80000044

78 77 61

79

82

83

85 84 81

14

80

ID0156266

97

ROTATION GEAR BOX (AT)

ENDS WITH S/N; CMWJ30ATE70000021 BEGINS WITH S/N; CMWJ30ATJ80000044 REF PART NO. NUMBER

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86

125-542 125-543 165-803 165-804 165-805 107-576 179-309 300-2017 300-2536 300-2393 160-1078 150-1607 115-188 157-633 117-535 117-536 117-537 514-123 300-1095 126-012 126-013 160-1009 125-306 125-307 115-172 191-341 166-152 107-982 157-084 106-681 107-001 115-178 125-1093 154-1001 159-003 155-158 514-402 156-241 117-902 110-249 275-023 155-107 125-1060

QTY

DESCRIPTION

1 TAPERED BEARING 1 TAPERED RACE 1 SHIM (.051MM) 1 SHIM (.003) 1 SHIM (.007) 1 SHIM (.020) 1 SHIM (.020) 1 SPACER 2 LIFT EYE 1 FLANGE 1 SPEED SENSOR RING - 36T 1 PICKUP TUBE (02N-02NF90-1.5") 1 NIPPLE (02N-4.250") 1 O-RING (246 D70) 1 SHIM 1 SHIM 1 SHIM 1 PICKUP TUBE (02N-02NF90-2") 1 BEARING RETAINER 1 TAPERED RACE (4.527") 1 TAPERED BEARING (2.952") 1 PINION 1 BEARING (TAPERED ROLLER) 1 BEARING RACE 1 COLLAR (02NF-02NF) 1 INNER WATER SWIVEL REPLACEMENT KIT 1 ROTATION GEAR BOX PLANETARY 8 HHCS M10-1.50 X 85MM,10.9 ZP 1 O-RING (159 D70) 1 SCREW (M16-2.00 X 35MM, SOC) 6 FLG LK SCREW (M10-1.50 X 25MM) 1 PLUG (06N, SQ FM) 2 TAPERED BEARING SET (2.250") 1 MALE BRANCH TEE (02N-02N-02N) 1 AIR VENT (02N) 1 S/O COUPLER (02N-04H90) 1 CONNECTOR (10S-02NF) 1 STREET ELBOW (02N-02NF90) 1 BULK TUBING (1/4",SOLD PER 1') 2 WORM CLAMP (1/4" TO 5/8") 1 OIL LEVEL DECAL 1 COUPLER (1/8NPTX1/4OD,STR) 1 TAPERED BEARING SET (1.625")

REMARKS

21 TEETH

SEE FOOTNOTE 1

USE LOCTITE 242 OR 243, TORQUE TO 200 FT-LBS

NOT SHOWN:

110-111 155-748 106-866 105-534 499-893 155-184

1 1 4 3 1 1

SIGHT GAUGE (6S) O-RING (916 D90) DOWEL PIN (M10 X 30MM) DOWEL PIN (.375" X .875") THRUST WASHER PLUG (16S, SOC, FM)

USED ON 110-111 SIGHT GAUGE USED TO SET 329-397 ADAPTER TO 329-437 COVER & 166-633 GEARBOX USED ON 164-040 HOUSING TO SET 166-152 ROTATION GEAR BOX USED BETWEEN PLANETARY INPUT GEAR AND HOUSING USED ON 329-437 COVER (MACHINE)

FOOTNOTES:

1. INCLUDES 107-803 PIN .125 X .25 IN CASE NEW ONE IS NEEDED TO BE USED ON 160-1040 INNER SHAFT TO SET REF #76 INNER WATER SWIVEL REPLACEMENT KIT. 191-257 SEAL REPAIR KIT (157-469) REPLACEMENT O-RING KIT IS NOT INCLUDED. 2. USE KIT 190-1386 GEARBOX NUT, INCLUDES 255-1006 MOLLY PASTE (SINGLE APPLICATION) NOTE:

14

ID0156266

98

THRUST DRIVE 23 21

27

28

33 32

14 31

29 17

22

10 25

37

26

40

9

35 20

19

15

7

18

16 6 4

3 1

3

13 8

5

30 7

24

2 11

08

39 36

12

34

38

ID0165234

99

THRUST DRIVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 PLANETARY MOUNT PLATE 1 LEFT SIDE DRIVE PLATE 6 ROLLER 1 RIGHT SIDE DRIVE PLATE 4 ROLLER MOUNT 1 REAR ROLLER MOUNT 10 LOCKNUT (7/8-14 UNF, NYLON) 4 ROLLER 8 WASHER (M16, HARDENED) 8 SCREW (M16 X 60MM 10.9) 8 LOCK WASHER (M12) 8 HHCS M12-1.75 X 35MM,10.9 ZP 4 SCREW (M12-1.75 X 50MM, 10.9) 8 BOLT (1/2 - NC X 1.50", SOC) 4 SCREW (M16-2.00 X 80MM, SOC) 4 SCREW (M16-2.00 X 110MM, SOC) 2 O-RING (042 D70) 2 SPACER 1 THRUST DRIVE GEARBOX W/BRAKE 1 THRUST DRIVE GEARBOX 3 BOLT (3/8-NC X 3 1/4", SOC, GD8) 1 FLG LK BOLT (3/8-NC X 3/4) 3 FLG LK BOLT (5/16-NC X 5/8") 8 SCREW (M12-1.75 X 55MM, SOC) 2 CLIP NUT (M8-1.25) 1 COVER MOUNT 1 COVER 1 MANIFOLD, 2 SPEED THRUST 1 MANIFOLD SUPPORT 4 SPRING STOP 1 HYDRAULIC MOTOR 1 HYDRAULIC MOTOR 2 FLG LK SCREW (M8-1.25 X 20MM) 4 WEAR BAR MOUNT 2 WEAR BAR MOUNT 4 WEAR STRIP 2 WEAR STRIP 16 SCREW (M12-1.75 X 45MM, SOC) 12 SCREW (M6-1.00 X 20MM,BUT SOC) 8 SCREW (M12-1.75 X 20MM, SOC)

300-1023 300-2665 140-1052 300-2666 300-2706 329-800 107-214 140-1041 106-398 107-598 106-030 107-206 107-748 106-204 106-785 105-1107 157-099 300-3103 160-1074 160-1030 105-1092 105-825 501-325 107-602 106-551 300-2396 300-2395 152-178 300-3417 300-4791 158-270 150-1244 106-991 300-3875 300-3884 309-666 300-3885 106-707 106-640 107-277

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 200 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 100 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 240 FT-LBS USE 42 oz OF 90W. SEE FOOTNOTE 1 FOR SERVICE PARTS USE 16 oz OF 90W. SEE FOOTNOTE 2 FOR SERVICE PARTS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS

SEE NOTE 1 & 2 FOR SERVICE PARTS

USE LOCTITE 242 OR EQUIVALENT ON MOUNTING HARDWARE SEAL KIT 500-1269 SEAL KIT 500-1269; SEE NOTE 1

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 501-721 RING GEAR; 500-1465 BRAKE DISK PACK; 500-1674 OIL SEAL - 6B; 125-310 TAPERED BEARING (2.625"); 125-311 BEARING RACE; 500-1661 BEARING-CUP - 6B; 500-1662 BEARING-CONE - 6B; 500-1696 ASSY BRAKE-A2 SERIES;AUSCO 2. 501-721 RING GEAR; 166-257 GEARBOX COVER; 500-1674 OIL SEAL - 6B; 125-310 TAPERED BEARING (2.625"); 125-311 BEARING RACE; 500-1661 BEARING-CUP - 6B; 500-1662 BEARING-CONE - 6B; 115-025 1PLUG (08N, SQ FM, MAG)

NOTE:

1. 105-1083 1 O-RING; BETWEEN MANIFOLD AND MOTOR 2. 150-1328 CARTIDGE VALVE; 150-1329 PILOT VALVE, 500-1432 SOLENOID, 150-1909 SHUTTLE VALVE CARTRIDGE

08

ID0165234

100

THRUST DRIVE GEARBOX

7

8 6 3 4 5

2 1 9

06

ID0228358

101

THRUST DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

500-1662 500-1661 500-1666 500-1660 500-1659 500-1657 499-893 500-1663 157-521 500-1674

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1 1 1

BEARING-CONE-6B BEARING-CUP-6B THRUST WASHER-7" BEARING-CONE-7" BEARING-CUP-7" LOCK WASHER-7" THRUST WASHER LOCK NUT-7" OIL SEAL OIL SEAL

SEE FOOTNOTE 1 SEE FOOTNOTE 2

1 1 1 1 1 1

ASSY BRAKE-A2 SERIES; AUSCO SPINDLE/SHAFT DRIVE TOOL BEARING CONE DRIVER BEARINGLOCKNUT TOOL O-RING/GASKET KIT DISC KIT-2 ROTOR

QTY

NOT SHOWN:

500-1696 500-1690 500-1690 500-1692 500-2009 500-2115

FOOTNOTES:

1.

2.

USED ON 160-1035 USED ON 160-1030 & 160-1074

NOTE:

06

ID0228358

102

PIPE GUIDE

6 4

5

8 3

4

2

5 6 7

06

1

ID0147301

103

PIPE GUIDE REF PART NO. NUMBER

QTY

1 110-228 2 106-469 3 300-3615 4 110-033 5 362-2569 6 300-1091 7 300-3609 8 300-3579

2 4 1 4 4 4 1 1

LYNCH PIN (7/16" X 2") FLG SCREW (M12-1.75 X 30MM) WIPER MOUNT HAIR CLIP PIN (1/8" X 1/2") PIPE GUIDE PIN GUIDE MOUNT CAP GUIDE MOUNT

149-973

1

SPLIT ROD WIPER 1.75" ID

362-2078

1

SPLIT ROD WIPER 2.38" ID

DESCRIPTION

REMARKS

JT UNITS SEE FOOTNOTE 1 FOR AT GUIDES

NOT SHOWN:

USE WITH POWER PIPE HD (355-1094 / 355-1111), POWER PIPE FORGED (355-1118), AND AT PIPE (400-1492) USE WITH AT COBBLE PIPE (400-1492) AND AT FLUSH PIPE (355-1225)

FOOTNOTES:

1. USE 362-0027 FOR AT UNITS

NOTE:

06

ID0147301

104

ROTATING WRENCH 3

26

2 1

18 16

28

15 4 17

8

23

21 5

14 19

10

22 20

6

9

25 24

7

27 11 12 13

13

ID0138782

105

ROTATING WRENCH REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11* 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

375-1126 301-4398 105-1801 301-4520 150-3664 106-399 107-127 125-772 177-252 107-001 177-253 300-2947 106-383 183-923 106-470 181-974 105-1144 125-771 181-982 183-879 105-561 106-632 149-797 106-806 301-5988 105-1686 329-201 215-1492

QTY

2 1 4 1 1 4 4 1 2 4 2 1 3 1 1 1 2 1 1 1 1 1 1 2 1 4 1 2

DESCRIPTION

JAW INSERT REAR WRENCH SCREW (M12-1.75 X 55MM, SP) JAW BLOCK CYL. (4.50" X 2.25" X 3.00") WASHER (M20, HARDENED) SCREW (M20-2.50 X 80MM, 10.9) COMPOSITION BUSHING (1.5") PIN FLG LK SCREW (M10-1.50 X 25MM) PIN CENTER PIN FLG LK SCREW (M10-1.50 X 30MM) TAPERED PIN (1.250" X 6.85") FLG SCREW (M16-2.0 X 40MM) TAPERED INSERT (1.5") COMPRESSION SPRING COMPOSITION BUSHING (1.25") TAPERED INSERT (1.25") TAPERED PIN (1.500" X 9.843") ROLL PIN (3/8" X 2-3/4") FLG LK SCR (M12-1.75X35MM,SER) CYL (2.5 X 1.25 X 5.0) FLG LK SCREW (M12-1.75 X 25MM) PIPE GUIDE SOCKET HEAD CAP (M12) ROTATING WRENCH STROKE CONTROL SEGMENT

REMARKS

SEE FOOTNOTE 1, USE ANTI-SEIZE LOCTITE 76764 OR EQUIVALENT SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 4 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 400 FT-LBS

ORIGINAL CYLINDER USED 106-984 DOWEL PIN (.375" X 3.25") USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 55 FT-LBS

USED ONLY ON UNITS WITH A CAB

NOT SHOWN:

FOOTNOTES:

1. USED FOR ALL PIPE. 2. IF REPLACING ORIGINAL CYLINDER 150-140 (USED DOWEL PIN TO RETAIN JAW BLOCK) WITH 150-3664, A ROLL PIN (REF #21) WILL BE REQUIRED. 3. IF REPLACING ORIGINAL REAR WRENCH 329-201 (USES ROLL PIN TO RETAIN INSERTS) 2X 105-1801 SCREW REQUIRED. 4. IF REPLACING ORIGINAL JAW BLOCK 329-204 (USES ROLL PIN TO RETAIN INSERTS) ORDER 190-2233 KIT THAT INCLUDES 1X 301-4520 JAW BLOCK & 2X 105-1801 SCREW. 5. ORIGINAL FRONT WRENCH (329-202) & ORIGINAL JAW BLOCK (329-204) USES 105-561 ROLL PIN. NOTE:

13

ID0138782

106

STATIONARY WRENCH 14 11 20 16

13

8

9

12

1

4 3 18

15

21 10 23

1

22 19 2 17

5

6 7

14

ID0138741

107

STATIONARY WRENCH REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

375-1126 301-4520 177-268 177-269 150-3664 106-399 107-127 107-001 177-253 105-1246 323-061 106-547 115-506 106-995 106-685 106-387 105-561 300-2089 105-1801 150-1614 301-1698 105-1686 301-4455

QTY

2 1 1 2 1 4 4 2 2 1 2 1 1 3 1 3 1 2 4 1 1 4 1

DESCRIPTION

JAW INSERT JAW BLOCK PIPE SUPPORT PIN CYL. (4.50" X 2.25" X 3.00") WASHER (M20, HARDENED) SCREW (M20-2.50 X 80MM, 10.9) FLG LK SCREW (M10-1.50 X 25MM) PIN PIN MOUNT PLATE SCREW (M12-1.75 X 40MM,10.9) KLIP RING (.500") FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG LOCKNUT (M10-1.50) ROLL PIN (3/8" X 2-3/4") SHIM SCREW (M12-1.75 X 55MM, SP) CYLINDER (1.0 X .50 X 1.65) SHIM (THIN) SOCKET HEAD CAP (M12) FRONT WRENCH

REMARKS

SEE FOOTNOTE 1, USE ANTI-SEIZE LOCTITE 76764 OR EQUIVALENT SEE FOOTNOTE 4

SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 400 FT-LBS

ORIGINAL CYLINDER USED 106-984 DOWEL PIN (.375" X 3.25") SEE FOOTNOTE 5

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. USED FOR ALL PIPE. 2. IF REPLACING ORIGINAL CYLINDER 150-140 (USES DOWEL PIN TO RETAIN JAW BLOCK) WITH 150-3664, A ROLL PIN (REF #17) WILL BE REQUIRED (CHANGE IMPLEMENTED AFTER SERIAL NUMBER CMWAT30XKD0000091 AND CMWJT30XHD0000035) 3. IF REPLACING ORIGINAL FRONT WRENCH 329-202 (USES ROLL PIN TO RETAIN INSERTS) 2X 105-1801 SCREW REQUIRED. 4. IF REPLACING ORIGINAL JAW BLOCK 329-204 (USES ROLL PIN TO RETAIN INSERTS) ORDER 190-2233 KIT THAT INCLUDES 1X 301-4520 JAW BLOCK & 2X 105-1801 SCREW. 5. ORIGINAL FRONT WRENCH (329-202) & ORIGINAL JAW BLOCK (329-204) USES 105-561 ROLL PIN. NOTE:

14

ID0138741

108

JAW INSERTS

1

2

3

4

03

ID0176464

109

JAW INSERTS REF PART NO. NUMBER

1 2 3 4

375-1003 375-1005 375-1051 375-1126

QTY

DESCRIPTION

1 1 1 1

JAW INSERT (JT) JAW INSERT (AT) JAW INSERT (JT) JAW INSERT

REMARKS

USE FOR POWER PIPE ORIGINAL (3" DIAMETER TOOL JOINT) USE FOR POWER PIPE AT USE FOR POWER PIPE HD AND POWER PIPE FORGED USED FOR ALL POWER PIPE (ORIGINAL 3" JOINT, HD, AT, AND FORGED)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0176464

110

FUEL TANK ASSEMBLY JT25/JT30/AT30

28 20

21

19 21

23

27

25 26

6

TO FILTER TO RETURN

22 10

9

11

14 12 7 15

ALIGN PER FOOTNOTE 2

5

27

16

19 4 24 8 13 1

3

2 17 7

17

18

ID0139301

111

FUEL TANK ASSEMBLY JT25/JT30/AT30 REF PART NO. NUMBER

QTY

1 300-8012 2 107-010 3 106-355 4 105-214 5 116-1003 6 300-1060 7 110-134 8 156-108 9 116-322 10 110-217 11 106-383 12 106-387 13 153-871 14 110-249 15 116-881 16 116-881 17 115-152 18 106-471 19 110-373 20 111-021 21 116-322 22 156-729 23 110-560 24 217-568 25 364-661 26 106-205 27 106-381 28 106-386

1 FUEL TANK 3 FLG LK SCREW (M12-1.75 X 30MM) 2 FLG NUT (M16-2.00, 10.9) 5 FLG SCREW (#10-24 X .5") 34 BULK HOSE (2", SOLD PER IN) 1 FILL BRACKET 3 WORM CLAMP (2.062" TO 2.750") 1 S/O COUPLER (08N-08H90) 30 BULK HOSE (1/2",SOLD PER 1") 5 WORM CLAMP (7/16" TO 1") 3 FLG LK SCREW (M10-1.50 X 30MM) 3 FLG LOCKNUT (M10-1.50) 2 S/O COUPLER (06N-06H90, BRS) 4 WORM CLAMP (1/4" TO 5/8") 85 BULK HOSE (3/8", SOLD PER FT) 65 BULK HOSE (3/8", SOLD PER FT) 1 PLUG (12N, SQ FM) 2 FLG SCREW (M16-2.00 X 30MM) 2 BOLT-ON CLAMP (13/16") 1 BREATHER CAP (TANK) 16 BULK HOSE (1/2",SOLD PER 1") 1 S/O TEE (O8H-O8H-O8H) 6 POP RIVET (3/16" X 1/2", ALUM) 1 FUEL SENDER 1 FILLER NECK 6 WASHER (.191") 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

USE 1 @ 34"

USE 1 @ 30"

USE 1 @ 6", USE 1 @ 10" INCLUDES GASKET, USE REPLACEMENT GASKET 165-704. SEE FTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING GASKET, COAT ALL SIDES AND EDGES WITH GASKET SEALER COMPOUND. 2. WHEN REPLACING FUEL SENDER, ROUND DIMPLE ON SENDING UNIT MUST BE ALIGNED WITH DIMPLE IN TANK OPENING.

NOTE:

17

ID0139301

112

TRACK GROUP

13 3

14 1

2

9 24

25 18

7

23 16

5

8 22

6

19

11

20 21

15

10

12

17

4

14

ID0165126

113

TRACK GROUP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

327-942 107-598 106-545 308-746 129-010 106-727 106-665 157-930 106-386 105-114 166-614 141-586 106-381 356-788 106-355 105-282 151-181 170-339 343-551 117-112 343-550 157-099 106-806 300-1785 106-074

QTY

DESCRIPTION

1 RIGHT TRACK FRAME 2 SCREW (M16 X 60MM 10.9) 5 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 RUBBER TRACK (320MM,98P,52.5MM) 9 IDLER ROLLER PARTS 9 SCREW (M20-2.50 X 180MM, 10.9) 9 LOCKNUT (M20-2.50, 10.9) 1 HYDRAULIC MOTOR 4 FLG LOCKNUT (M8-1.25) 9 LUG NUT (1/2-NF) 1 PLANETARY GEARBOX 1 23 TOOTH TRACK SPROCKET 4 FLG LK SCREW (M8-1.25 X 25MM) 2 SLIDE PAD 8 FLG NUT (M16-2.00, 10.9) 2 BOLT (1/2 - NC X 1.25", SOC) 1 GREASE CYLINDER PARTS ASS'Y 1 IDLER ROLLER ASSEMBLY 1 YOKE 1 SPRING 1 TUBE 1 O-RING (042 D70) 2 FLG LK SCREW (M12-1.75 X 25MM) 1 MOTOR COVER 8 SCREW (M16-2.00 X 60MM)

REMARKS

SEE NOT SHOWN FOR LEFT TRACK FRAME

RIGHT SIDE MOTOR; SEE FOOTNOTE 1 USE LOCTITE 242; TORQUE TO 100 FT-LBS SEE FOOTNOTE 2 FOR SERVICE PARTS

USE LOCTITE 277; TORQUE TO 130 FT-LBS

NOT SHOWN:

327-941 158-929

1 1

LEFT TRACK FRAME HYDRAULIC MOTOR

LEFT SIDE MOTOR; SEE FOOTNOTE 1, 3

FOOTNOTES:

1. 500-658 SEAL REPAIR KIT, 2. SERVICE PARTS INCLUDE: 500-1919 INPUT SHAFT; 500-658 SEAL KIT; 105-1354 BOLT; 500-2009 O-RING/GASKET KIT, 500-2368 SUN GEAR, 500-2118 DISENGAGE SPRING; 500-2119 DISENGAGE WASHER, 500-2465 BEARING CONE, 500-2466 BEARING CUP; 500-2506 COVER SNAP RING 500-1465 BRAKE DISK PACK; 500-1659 BEARING-CUP - 7", 500-1660 BEARING-CONE7", 500-1906 SEAL, OIL; 500-1929 RETAINING RING; 500-2159 COVER O-RING; 501-630 THRUST WASHER; 115-025 1PLUG (08N, SQ FM, MAG); 500-1663 LOCK NUT - 7"; 500-1657 LOCK WASHER - 7" 500-3421 SEAL O-RING 3. 500-1653 SHAFT & BEARING KIT, 500-658 SEAL REPAIR KIT NOTE:

14

ID0165126

114

TRACK ROLLER

2

1

3

02

ID0043096

115

TRACK ROLLER REF PART NO. NUMBER

1 2 3

309-423 125-135 343-825

QTY

DESCRIPTION

REMARKS

1 ROLLER SHELL 2 BALL BEARING (2.362") 1 ROLLER SHAFT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0043096

116

IDLER ASSEMBLY

8 5

7

3 2 4 6

01

1

ID0043168

117

IDLER ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 2 2 2 1 1 1

343-836 343-837 125-134 343-835 105-561 343-551 117-112 343-550

DESCRIPTION

REMARKS

IDLER SHAFT IDLER BALL BEARING (2.362") PUSH BLOCK ROLL PIN (3/8" X 2-3/4") YOKE SPRING TUBE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0043168

118

GREASE CYLINDER

1

6

5

4 3

2

04

ID0126495

119

GREASE CYLINDER REF PART NO. NUMBER

151-181 1. 343-552 2. 350-804 3. 157-021 4. 500-031 5. 115-019 6. 159-093

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1,2,3,4, & 6.

1 1 1 1 1 1

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (228 D90) O-RING (228 D90) ZERK (02N) RELIEF VALVE (5/8 - NF, 02N)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0126495

120

HOSE TRACK 4

2

3

1

3

5 4

07

ID0165844

121

HOSE TRACK REF PART NO. NUMBER

1 2 3 4 5

118-452 329-540 105-600 105-047 105-117

QTY

1 1 8 8 8

DESCRIPTION

HOSE TRACK HOSE TRACK MOUNT CARRIAGE BOLT (3/8-NC X 1") LOCKNUT (3/8-NC) WASHER (5/16")

REMARKS

SEE FOOTNOTE 1 FOR HOSE TRACK KIT. SEE NOT SHOWN FOR SERVICE PART

NOT SHOWN:

500-1196 500-1197 500-2001 500-2000 500-2309 500-1195

LONG E-Z OUT SHORT E-Z OUT SEPARATOR POLY ROLLER 2.97" SRC PIN KIT HOSE TRACK REPAIR LINK

INCLUDES: 1 SRC049 PIN & 1 SRC021 RETAINING RING SEE FOOTNOTE 1

FOOTNOTES:

1. 500-1195 HOSE TRACK 4-LINK REPAIR KIT. CONTAINS: 2X INNER LINKS, 4X COMMON LINKS, 2X LEFT WINDOW EXTENDERS, 2X RIGHT WINDOW EXTENDERS, 16X LINK PINS, 16X SNAP RINGS, 2X SEPARATOR BARS, 4X EXTENDER RIVETS, 2X SI BARS, 2X LONG E-Z OUTS, 2X SHORT E-Z OUTS, 4X POLY BARS, 2X FLAT BARS & 12X 10-24 SCREWS.

NOTE:

07

ID0165844

122

STABILIZERS

4 2

7

1 5 3

6

12 6

11

6 8

9 10 11

04

ID0165119

123

STABILIZERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

106-607 184-064 179-146 300-3148 125-844 125-754 151-088 300-2845 300-2844 300-2841 115-781 105-961

QTY

1 2 1 1 1 3 1 1 1 1 2 1

DESCRIPTION

SCREW (M20-2.50 X 50MM, 10.9) TAPERED INSERT (2") TAPERED PIN (2.0"X 11.5") TAPERED PIN (2.000" X 9.810") COMPOSITION BUSHING (2") COMPOSITION BUSHING (2") CYL (4.0 X 2.00 X 12.0) STABILIZER ARM RIGHT STABILIZER PAD PIN KLIP RING (2.000") BOLT (3/4-NC X 2")

REMARKS

USE 300-2843 LEFT STABILIZER ON OTHER SIDE

NOT SHOWN:

FOOTNOTES:

NOTE:

WITH THE EXCEPTON OF 300-2844 & 300-2843, STABALIZER PADS, ALL STABALIZER PARTS AR INTERCHANGABLE FROM LEFT TO RIGHT.

04

ID0165119

124

STABILIZER CYLINDER LOCKS

2

3

1

02

ID0178545

125

STABILIZER CYLINDER LOCKS REF PART NO. NUMBER

1 302-3687 2 300-2486 3 110-033

QTY

DESCRIPTION

REMARKS

2 CYLINDER LOCK 1 PIN 1 HAIR CLIP PIN (1/8" X 1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0178545

126

PIVOT

6 4

7 4

5 5

1

2

3

2

10

5

2

4 12 12

15 2

15

11 3

18 B 17 18 A 16 8

4 5

9 11

13

14 ID0137751

127

PIVOT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 CYL (4.0 X 2.00 X 4.50) 4 COMPOSITION BUSHING (2") 2 COMPOSITION BUSHING (2") 5 TAPERED INSERT (2") 5 SCREW (M20-2.50 X 50MM, 10.9) 1 TAPERED PIN (50.8MM X 460MM) 1 TAPERED PIN (50.8MM X 190MM) 1 TAPERED PIN (2.000" X 10.375") 1 TAPERED INSERT (2.5") 1 LINK 1 CYL (4.0 X 2.00 X 4.0) 2 TAPERED PIN (50.8 X 300) 1 TAPERED PIN (2.500" X 21.900") 1 SCREW (M24-3.00 X 65MM, 10.9) 2 SPRING BUSHING (2.500") 2 WING NUT (1/2-NC) 1 SUPPORT 20 BULK EDGE (1/2", SOLD PER FT)

150-2047 125-754 125-844 184-064 106-607 179-177 183-919 300-1788 184-575 305-874 149-698 179-189 300-2917 106-667 125-762 107-478 300-6241 116-259

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 400 FTLB.

18A = 8"; 18B = 12"

NOT SHOWN:

110-991

3 BRONZE WASHER (2.531")

FOOTNOTES:

NOTE:

11

ID0137751

128

DRILL FRAME PROXIMITY SWITCHES 5 1 JT 3 AT

4

2

04

ID0167111

129

DRILL FRAME PROXIMITY SWITCHES REF PART NO. NUMBER

1 2 3 4 5

215-1175 106-426 105-284 106-048 107-667

QTY

3 2 6 6 4

DESCRIPTION

REMARKS

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC) WASHER (3/16") LOCKNUT (#10-24) BOLT (#10-24 X 1-1/2",SOC,GD5)

NOT SHOWN:

107-450 107-451

AR SHIM (.075") AR SHIM (1.35")

FOOTNOTES:

NOTE:

04

ID0167111

130

PIPE RESTRAINT

2

1

02

ID0230176

131

PIPE RESTRAINT REF PART NO. NUMBER

1 2

301-1188 107-010

QTY

DESCRIPTION

1 PIPE RESTRAINT 2 FLG LK SCREW (M12-1.75 X 30MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0230176

132

PIPE SENSOR SUB

REAR

1

2

13 12 4

3 11

7 FRONT

9

10

8

04

ID0156616

133

PIPE SENSOR SUB REF PART NO. NUMBER

QTY

1 300-3207 2 177-280 3 329-789 4 329-665 7 115-601 8 106-850 9 105-284 10 215-1175 11 106-426 12 126-128 13 105-513

2 2 1 1 2 4 4 2 4 2 4

DESCRIPTION

TARGET ARM PIVOT BAR FOLLOWER ARM, FRONT FOLLOWER ARM, REAR EXTENSION SPRING (4.062) LOCKNUT (M5-0.80) WASHER (3/16") PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC) THRUST WASHER RACE (.625") ROLL PIN (1/4" X 1-1/4")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

107-450 107-451

SHIM (.075") SHIM (.135")

FOOTNOTES:

1. USE PROX SHIMS AS REQUIRED, SWITCH SHOULD BE MAX. .250" FROM TARGET ARM.

NOTE:

04

ID0156616

134

WORK LIGHTS

4 1

11

7

4

10

7

8

5 9

2 3

6

07

ID0186325

135

WORK LIGHTS REF PART NO. NUMBER

QTY

1 300-3739 2 300-9276 3 107-334 4 217-057 5 106-386 6 106-383 7 106-387 8 106-381 9 214-791 10 106-497 11 215-2360

1 1 1 2 2 2 3 1 1 1 1

DESCRIPTION

WORK LIGHT MOUNT POST GUARD SCREW (M8-1.25 X 25MM,BUT SOC) WORKING LIGHT - CLEAR FLG LOCKNUT (M8-1.25) FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M8-1.25 X 25MM) WORKLIGHT HARNESS FLG SCREW (M10-1.50 X 35MM) BRAIDED GROUND STRAP (6")

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

214-791 214-103 214-104 157-645 105-091 105-092 105-033

1

WORKILIGHT HARNESS (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) LOCK WASHER (5/16") NUT (5/16-NC) BOLT (5/16-NC X 2")

FOOTNOTES:

NOTE:

07

ID0186325

136

NOTES:

ID0134963

137

OPERATOR STATION

138

OPERATOR STATION SEAT

17 5 14

13 2 14

4

6

3 4

8 3 4

12 9

10

10

11

7

8

11

18 16 A

10 15

4

10 1

16 B

10

ID0139723

139

OPERATOR STATION SEAT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 SEAT SUPPORT 1 SEAT MOUNT 4 WASHER (1/4") 6 LOCKNUT (5/16-NC) 2 JAM NUT (M16-2.00) 1 SCREW (M16-2.00 X 50MM) 1 ROD GUIDE 2 BALL SCREW (5/16-NC X 1/2") 1 PROP BAR 5 WASHER (M10) 2 GRIP RING (.375") 1 COMPRESSION SPRING 2 WASHER (M12) 2 SHLD BLT (M12 X 16MM,M10-1.50) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 25 BULK EDGE (1/4", SOLD PER 1") 1 SEAT ASSEMBLY 1 STRUT (90 LB.)

329-766 329-779 105-095 105-089 106-775 106-340 179-980 110-655 329-049 106-390 115-477 115-563 106-391 107-802 105-894 115-704 117-631 105-694

DESCRIPTION

REMARKS

16A = 9"; 16B = 16" SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

117-573 117-912 214-964 214-965

BACK CUSHION ASS'Y SEAT CUSHION ASS'Y W/SWITCH SEAT SWITCH W/ BOOT SEAT SWITCH HARNESS

FOOTNOTES:

NOTE:

10

ID0139723

140

OPERATOR STATION FLOOR

15 22

3

23

9 2 16 1

3

11

7 4 12 10 8 17 13

18 5 6

10

21

19

14 20

ID0137109

141

OPERATOR STATION FLOOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 FLOOR 1 COVER 5 FLG LOCKNUT (M8-1.25) 5 FLG SCREW (M8-1.25 X 20MM, GD8) 1 PIN 2 EXTERNAL SNAP RING (1.000") 1 TOOL BOX 2 SCREW (M12-1.75 X 20MM) 1 ALARM 1 LIFT BAR 1 JAM NUT (1-NC) 1 BRACKET 1 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LOCKNUT (M10-1.50) 1 (2-WAY) MALE CONNECTOR 10 BULK EDGE (1/4", SOLD PER 1") 4 WASHER (M20, HARDENED) 4 SCREW (M20-2.50 X 60MM, 10.9) 4 LOCKNUT (M20-2.50, 10.9) 1 BRAIDED GROUND STRAP (6") 1 FLG SCREW (M10-1.50 X 35MM) 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM)

300-2911 329-771 106-386 106-162 177-295 115-484 313-776 107-521 306-602 300-2913 106-033 313-777 106-383 106-387 214-103 115-704 106-399 106-075 106-665 215-2360 106-497 214-104 157-645

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 15, 22 & 23

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMWJ30M1HA0000391 AND CMWJ30ATCA0000254.

UNITS WITH S/N: CMWJ30M1HA0000387 AND CMWJ30ATCA0000254 AND BEFORE USE 2X 106-616 SCREW (M16 X 55MM), 2X 106-545 M16 LCK NUT, 4X 106-398 WASHER & 2X 106-478 SCREW (M16 X 40MM).

NOTE:

10

ID0137109

142

LEFT CONSOLE

20

18 21 19

10 13

11 23

22 16

14

12 14

17

10

11

29 28 26 27 15 6 D 8G

1

16

6A 9B 9C

7K

6E

4N

30 H 6J

31

6F

6L 25 SWITCH LEGEND A WRENCH ROTATE B REAR WRENCH C FRONT WRENCH D SET/RESUME E PIPE LIFT F PIPE SHUTTLE G FLUID POT H LUBE J GRIPPER K AUTO L PIPEBOX SHUTTLE M THROTTLE N WORK LIGHTS P CARVE MODE Q TWO SPEED FLUID

24

5

10

4P

5 4Q

9M 10 11

3

2 09

ID0166661

143

LEFT CONSOLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 LEFT CONSOLE 1 SWITCH PANEL 1 CUP HOLDER 3 ROCKER SWITCH (DPDT) ON-ON 2 FILLER PLUG 6 ROCKER SWITCH DPDT(ON)-ON-(ON) 1 ROCKER SWITCH (DPDT) ON-OFF-ON 1 POTENTIOMETER 3 ROCKER SWITCH DPDT ON-ON-(ON) 15 SCREW (M4-0.70 X 16MM,BUT SOC) 13 WELLNUT (M4-0.7 X 12.67MM LG) 2 INDICATOR ASSEMLBY 1 CONSOLE LIGHT 6 FLG LOCKNUT (M8-1.25) 2 POP RIVET (3/16" X 1/2", ALUM) 6 FLG LK SCREW (M8-1.25 X 25MM) 1 GAUGE CLUSTER PANEL 1 3.5" CAN TACHOMETER W/ DISPLAY (BLACK) 1 2.06" CAN ENG OIL PRESS GAUGE (BLACK) 1 FUEL GAUGE BLACK (VOLTAGE) 1 2.06" CAN COOLANT TEMP GAUGE (BLACK) 1 2.06" VOLTMETER GAUGE (BLACK) 1 MOMENTARY PUSH BUTTON SWITCH 1 ACCESSORY SOCKET 1 AUDIO ALARM 4 WASHER (3/16") 4 NUT (#4-40) 4 SCREW (#4-40 X 5/8", PAN) 1 DUST CAP W/ LANYARD 1 ROCKER SWITCH ON-(ON) 2 NUT (M4, W/LK WSHR)

363-718 362-1025 308-888 217-907 110-962 222-145 217-916 214-566 217-908 107-580 107-358 220-664 217-275 106-386 110-560 106-381 363-696 211-1002 211-1013 211-1020 211-1012 211-1003 215-1015 214-301 306-603 106-013 105-662 106-155 213-035 215-1210 105-680

DESCRIPTION

REMARKS

USE 242 LOCKTITE

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 214-103 (2-WAY) MALE CONNECTOR

NOTE:

09

ID0166661

144

LEFT CONSOLE

AT/JT CONTROL PANEL

4 1

3 2

5

"JT" ASSEMBLY

4

9

7

2 3 8 5 11

10

04

"AT" ASSEMBLY 6

ID0176111

145

LEFT CONSOLE

AT/JT CONTROL PANEL REF PART NO. NUMBER

1 363-719 2 107-358 3 107-580 4 306-607 5 306-608 6 362-1024 7 217-912 8 217-907 9 214-566 10 110-560 11 215-1016

QTY

DESCRIPTION

1 J/T CONTROL PANEL 4 WELLNUT (M4-0.7 X 12.67MM LG) 4 SCREW (M4-0.70 X 16MM,BUT SOC) 1 HORN BUTTON 1 BUTTON COVER 1 A/T CONTROL PANEL 1 ROCKER SWITCH (DPDT) ON-ON-ON 1 ROCKER SWITCH (DPDT) ON-ON 1 POTENTIOMETER 2 POP RIVET (3/16" X 1/2", ALUM) 1 ROTATION DITHER SWITCH

REMARKS

USE ON "JT" OPTION ONLY

USE ON "AT" OPTION ONLY USE ON "AT" OPTION ONLY USE ON "AT" OPTION ONLY USE ON "AT" OPTION ONLY USE 242 LOCKTITE USE ON "AT" OPTION ONLY USE ON "AT" OPTION ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0176111

146

WEATHER COVERS 7

1

10

4

8

5

3

9

6 2

03

ID0166683

147

WEATHER COVERS REF PART NO. NUMBER

QTY

1 362-1097 2 300-3589 3 215-1977 4 106-556 5 105-680 6 110-560 7 110-737 8 215-1781 9 215-1781 10 215-1781

1 1 1 1 1 3 2 1 1 1

DESCRIPTION

REMARKS

WEATHER COVER BRACKET GROUND PLATE SCREW (M4-0.70 X 20MM) NUT (M4, W/LK WSHR) POP RIVET (3/16" X 1/2", ALUM) PULL PIN (5/16" X 2") 14" GROUND STRAP 14" GROUND STRAP 14" GROUND STRAP

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0166683

148

RIGHT CONSOLE AND JOYSTICK

17 25

22 18

21 34

35

9

20 26

8 6

19

11

26

7

12

24

27

23 16 3 24

29

10

28

20

30

2

14

19

1

31

15

33

5

32 36

4

13

PREVIOUS PANEL STYLE

3 13

SEE FOOTNOTE 5

10

ID0139698

149

RIGHT CONSOLE AND JOYSTICK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 RIGHT CONSOLE 1 ACCESS PANEL 1 LATCH, ADJUST LEVER (LOCKING) 5 FLG LOCKNUT (M8-1.25) 1 EYE BOLT (M8-1.25 X 20MM) 1 BUTTON SWITCH (SPST) 1 DUAL AXIS JOYSTICK 4 WASHER (.191") 4 SCREW (M4-0.70 X 20MM) 4 FLG LOCKNUT (M6-1.00) 1 ARM REST 2 FLG SCREW (1/4-NC X 3/4") 3 FLG SCREW (M8-1.25 X 20MM, GD8) 1 BRACKET 1 NUT (M8-1.25) 1 GAUGE MOUNT PANEL 6 WELLNUT (M4-0.7 X 12.67MM LG) 8 WELLNUT (M6-1.00 X 20.35MM LG) 4 LOCKNUT (#10-24) 10 SCREW (M6-1.00 X 25MM, BUT SOC) 2 BOLT (#10-24 X 1/2", SOC) 6 SCREW (M4-0.70 X 16MM, BX) 1 BRACKET 6 POP RIVET (3/16" X 1/2", ALUM) 1 WEATHER COVER 2 SCREW (M6-1.00 X 35MM, BUT SOC) 1 DISPLAY COVER 1 INFORMATION CENTER DISPLAY MODULE 1 ADAPTER PLATE 1 CLAMP PLATE 1 CMW CAN / J1939 J-BOX 2 SCREW #10-24 X 2 1/4" SOC HEAD 2 WASHER (3/16") 1 VISOR 1 VISOR LEDGE 2 FLG LK SCREW (M8-1.25 X 25MM)

363-717 300-5510 117-558 106-386 107-570 217-206 215-1714 106-205 106-556 106-385 117-314 106-159 106-162 300-5511 106-078 300-3972 107-358 107-871 106-048 107-312 501-343 107-393 300-4476 110-560 362-1091 105-1179 300-3568 220-1007 300-4501 300-6573 215-1346 107-895 105-284 362-1289 300-6590 106-381

DESCRIPTION

REMARKS

SEE FOOTNOTE 5

SEE FOOTNOTE 6 & 7 FOR S/N BREAKS

USE WITH 750/752 REMOTE DISPLAY SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1, 3 & 4 SEE FOOTNOTE 1

NOT SHOWN:

214-415 214-414 215-1097 215-1787

1 1 1 1

90D MODULE TO RIG CABLE RIG RF CABLE 4270MM GROUND CABLE JOYSTICK JUMPER

TO STARTER GROUND LUG TO ENGINE BLOCK SEE FOOTNOTE 6

FOOTNOTES:

1. BEGINS WITH S/N: "JT" CMWJ30M1L80000044, "AT" CMWJ30ATV80000032 2. 213-359 CAN WITCH/J1939 J-BOX ENDS WITH S/N: "JT" CMWJ30M1A80000043, "AT" CMWJ30ATV80000029 3. 105-224 BOLT (1/4-NC X 2-1/2") ENDS WITH S/N: "JT" CMWJ30M1A80000043, "AT" CMWJ30ATV80000029 4. 105-832 FLG LOCKNUT (1/4-NC) ENDS WITH S/N: "JT" CMWJ30M1A80000043, "AT" CMWJ30ATV80000029 5. PREVIOUS CONSOLE ACCESS PANEL TO INCLUDE FOLLOWING PARTS: 363-721 ACCESS PANEL, 107-193 SCREW (M6-1.00 X 16MM;BUT SOC), REF #10 & REF #3 6. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK. 7. ENDS WITH S/N: CMWJ30M1EB0000541; BEGINS WITH S/N: CMWJ30M1EC0000542 ENDS WITH S/N: CMWJ30ATJC0000389; BEGINS WITH S/N: CMWJ30ATPC0000390 NOTE:

13

ID0139698

150

GAUGES

1

9

2

10 3

11

4

12

"JT" ENGLISH ASSEMBLY

5

"AT" ENGLISH ASSEMBLY

13

6

14 7

15 8 16

"JT" METRIC ASSEMBLY

03

"AT" METRIC ASSEMBLY

ID0176068

151

GAUGES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

211-1006 211-1004 211-1007 111-067 211-1010 211-1008 211-1011 111-067 211-1006 211-1004 211-1007 211-1005 211-1010 211-1008 211-1011 211-1009

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

ROTATION PRESSURE GAUGE (BLACK) THRUST PRESSURE GAUGE (BLACK) DRILLING FLUID PRESSURE GAUGE (BLACK) EXPANSION PLUG (2.125") ROTATION PRESSURE GAUGE BLACK (METRIC) THRUST PRESSURE GUAGE BLACK (METRIC) DRILLING FLUID PRESSURE GAUGE BK (METRIC) EXPANSION PLUG (2.125") ROTATION PRESSURE GAUGE (BLACK) THRUST PRESSURE GAUGE (BLACK) DRILLING FLUID PRESSURE GAUGE (BLACK) INN ROT PRESSURE GAUGE (BLACK) ROTATION PRESSURE GAUGE BLACK (METRIC) THRUST PRESSURE GUAGE BLACK (METRIC) DRILLING FLUID PRESSURE GAUGE BK (METRIC) INNER ROTATION PRESSURE GAUGE BK (METRIC)

REMARKS

USE FOR "JT" METRIC MACHINES ONLY

USE FOR "AT" ENGLISH MACHINES ONLY

USE FOR "AT" METRIC MACHINES ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0176068

152

ELECTRICAL STRIKE SYSTEM

2

5 6 1 7 3

03

4

ID0183192

153

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7

211-084 300-2194 300-2195 105-117 106-561 106-469 105-292

QTY

DESCRIPTION

1 1 1 4 4 4 4

CURRENT TRANSFORMER COIL COVER COIL MOUNT WASHER (5/16") LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG SCREW (M12-1.75 X 30MM) SCREW (M8-1.25 X 75MM)

1 1 1 1

STROBE LIGHT, AMBER (LED) VOLTAGE STAKE VOLTAGE LIMITER CABLE CURRENT COIL CABLE

REMARKS

NOT SHOWN:

215-2726 215-799 211-042 214-550

SEE FOOTNOTE 1

FOOTNOTES:

1. 214-103 1 (2-WAY) MALE CONNECTOR 214-104 2 PACKARD MALE TERMINAL 157-645 2 WEATHER-PAC SEAL (2.80MM)

NOTE:

03

ID0183192

154

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT

YEL -K - X AXIS OUTPUT L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

06

YEL BLU

BLU ORG

BRN -E - THROTTLE DOWN GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP

BRN YEL

JOYSTICK

16

BLK

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

155

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 215-1921 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

06

ID0186069

156

NOTES:

ID0134963

157

HYDRAULICS

158

FILTER AND RESERVOIR HYDRAULICS 11

3 14 1

5

12 8

6 "A"

7 2 6 "B" 6 "C"

15 3

9

13 12

10

07

4

ID0167264

159

FILTER AND RESERVOIR HYDRAULICS REF PART NO. NUMBER

QTY

1 150-1203 2 153-791 3 150-1622 4 514-135 5 111-028 6 116-588 7 194-841 8 150-1151 9 150-1091 10 150-3792 11 105-825 12 159-147 13 155-129 14 214-854 15 155-714

1 FILTER HEAD 2 FILTER ELEMENT (5 MICRON) 2 S/O COUPLER (24S-24H-12SF 90) 1 S/O COUPLER (24S-24H90) 6 T-BOLT CLAMP (1.75"-2.00") 79 BULK HOSE (1-1/2",SOLD PER FT) 1 COOLER 1 S/O COUPLER (24S-24H-24H-06SF90) 1 HYDRAULIC LINE 1 HYDRAULIC TANK 4 FLG LK BOLT (3/8-NC X 3/4) 2 QDC ADAPTER (02-06S) 1 REDUCER (12S-06SF) 1 TEMPERATURE SWITCH(1/4NPT,MALE) 1 O-RING (021 D90)

DESCRIPTION

REMARKS

153-792; SEE FOOTNOTE 4 SEE FOOT NOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. REF. #6 "A" 1 @ 30" REF. #6 "B" 1 @ 21" REF. #6 "C" 1 @ 28" 2. USE 154-329 CAP (16 OF) FOR "JT" APPLICATION ON SPUD 3. USE 159-392 PLUG (12S, SOC) ON "JT" ONLY, FOR "AT" APPLICATION SEE INNER ROTATION PUMP HYDRAULICS PAGE ID0177783 4. 153-791 IS USED ON NEW MACHINES FOR 50 HRS AND AFTER HOSE OR COMPONENT REPLACEMENT. USE 153-792 FOR NORMAL MAINTENENCE. 5. THE 150-3792 HYDRAULIC TANK IS A WASHED VERSION OF THE 364-731 TANK. NOTE:

07

ID0167264

160

HYDRAULIC RESERVOIR 5

7 6

8

18

20

2 3

16 17 4 19 1 9 14 13 12

11

11 10

15

05

ID0167242

161

HYDRAULIC RESERVOIR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 HYDRAULIC TANK 2 S/O COUPLER (08S-08H90) 2 WORM CLAMP (7/16" TO 1") 20 BULK HOSE (1/2",SOLD PER 1") 2 BOLT-ON CLAMP (3/4", SET) 2 BREATHER CAP (TANK) 2 MOUNT (WELD-ON) 4 BOLT (1/4-NC X 1-3/4") 1 SIGHT GLASS (-24) 1 S/O COUPLER (24S-24H90) 2 PLUG (-12 S) 1 S/O COUPLER (12S-12H90) 1 S/O COUPLER (24S-20O-20H) 1 PLUG (08S) AR LINER PAD (.12" THK) 1 FILL NECK 1 TIE DOWN STRAP 1 FLG LK SCREW (M10-1.50 X 30MM) 1 FLG LOCKNUT (M10-1.50) 6 FLG SCREW (#10-24 X .5")

150-3792 514-297 110-217 116-322 110-411 111-021 322-290 105-198 121-059 514-135 500-302 155-174 150-1152 154-381 117-425 364-567 327-884 106-164 106-387 105-214

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 2 @ 11"

USE 5

NOT SHOWN:

FOOTNOTES:

1. THE 150-3792 HYDRAULIC TANK IS A WASHED VERSION OF THE 364-731 TANK.

NOTE:

05

ID0167242

162

HYDRAULIC OIL COOLER

3 4 "A"

9 10

11

8 1 7 12 4 "B" 6 2

03

5 3

4 "B"

ID0167223

163

HYDRAULIC OIL COOLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

194-841 1 COOLER 155-195 1 S/O COUPLER (20S-16H90) 111-011 6 WORM CLAMP (1" TO 1-3/4") 116-460 102 BULK HOSE (1", SOLD PER FT) 514-088 2 S/O COUPLER (16S-16H) 153-888 1 CHECK VALVE (16SF-16SF,25 PSI) 150-1172 1 S/O COUPLER (20S-16H-16H) 150-1184 1 CONNECTOR (16S-16H-06SF) 155-004 1 S/O COUPLER (20S-20H) 149-342 2 T-BOLT CLAMP (1.687") 116-587 20 BULK HOSE (1-1/4",SOLD PER FT) 150-1092 1 HYDRAULIC LINE

REMARKS

SEE FOOTNOTE 1

1 @ 20"

NOT SHOWN:

FOOTNOTES:

1. REF. #4 "A" 1@ 80" REF #4 "B" 2 @ 11"

NOTE:

03

ID0167223

164

HOSE TRACK MOUNT HYDRAULICS

14

15

4 1 THRUST BRAKE RELEASE MS PORT

1

2

5

2

5 13 AL PORT SPINDLE BRAKE (OUTER ROTATION) AT USE ONLY FOR JT, USE 154-383

17 7 3

12

5 6

8 16 16

9

10 THRUST MANIFOLD

11

OUTER ROTATION MOTOR CONTROL

02

ID0182632

165

HOSE TRACK MOUNT HYDRAULICS REF PART NO. NUMBER

QTY

1 154-389 2 154-378 3 105-106 4 105-085 5 154-252 6 154-474 7 157-246 8 154-419 9 154-448 10 154-295 11 154-355 12 154-424 13 106-383 14 106-387 15 300-1992 16 156-482 17 154-256

2 2 2 2 3 1 1 1 2 1 1 1 2 2 1 2 1

BK CONNECTOR (16O-16OBK) REDUCER STEM (12O-16OF) BOLT (1/4-NC X 2") LOCKNUT (1/4"-NC) CONNECTOR (04S-04O90) CONNECTOR (04S-04O90, XL) MANIFOLD (2-SP) BK CONNECTOR (16O-16O90BK) BK CONNECTOR (12O-12O45BK) BK RUN TEE (08O-08O-08OBK) BK CONNECTOR (04O-04O90BK) BK RUN TEE (04O-04O-04OBK) FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) FORMED BULKHEAD BK CONNECTOR (12O-12O90BK) UNION (08O-08OFX90)

1

PLUG (04S)

DESCRIPTION

REMARKS

FOR AT USE ONLY

NOT SHOWN:

154-383

FOR JT USE ONLY

FOOTNOTES:

NOTE:

02

ID0182632

166

HOSE TRACK HYDRAULICS 13 2

10 9

8 5 7

TO WATER SWIVEL

1

6

11 12

4 3

15

17

12 14

18 19

10

5 11

6

5

6 7

12

8

9

11

19

7 14 16 8

9

10

AUXILIARY VIEW 07

ID0176225

167

HOSE TRACK HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

515-182 150-1972 154-701 154-672 150-1646 150-1647 150-1647 150-1557 150-1559 150-1558 150-1561 150-1560 105-1165 105-1153 105-1155 105-1154 105-1156 105-1157 117-999

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2

DESCRIPTION

HOSE (08OFX45-14"-3000) HOSE (16OFX90S-38.5"-3000) HOSE (04OFX-14"-3000) HOSE (04OFX-15"-3000) HOSE (08OFX-153"-3000) HOSE (04OFX45-156"-3000) HOSE (04OFX45-156"-3000) HOSE (16OFX-183.5"-3000) HOSE (16OFX-172"-6000) HOSE (16OFX90L-175"-6000) HOSE (12OFX-158"-5000) HOSE ((12OFX-160"-5000) ABRASION SLEEVE (1.75" X 40") ABRASION SLEEVE (1.75" X 175") ABRASION SLEEVE (1.59 X 162") ABRASION SLEEVE (1.75" X 172") ABRASION SLEEVE (1.59 X 160") ABRASION SLEEVE (1.25 X 153") ABRASION SLEEVE (1.00" X 154")

REMARKS

"JT" USE ONLY; USE 150-1670 FOR "AT". ATTACHES TO WATER SWIVEL

NOT SHOWN:

150-1670

1 H0SE (160FX90S-40"-3000)

USED ON "AT" ONLY

FOOTNOTES:

NOTE:

FROM REFERENCE NUMBERS IN AUXILIARY VIEW ON GRAPHICS PAGE: 2. TO WATER SWIVEL 5. CASE DRAIN 6. TANK (CHARGE) 7. CHARGE PRESSURE 8. DRILL FLUID 9. OUTER ROTATION: FWD/MAKE UP 10. OUTER ROTATION: REV/BREAK OUT 11. THRUST 12. PULLBACK

07

ID0176225

168

HOSE TRACK HYDRAULICS (AT) 6

1 2

7

3 4

4 3

5 1 INNER ROTATION, REV PRESS, TO MOTOR PORT B 2 INNER ROTATION, REV PRESS, TO MOTOR PORT A 3 INNER ROTATION, REV; FROM PUMP PORT A 4 INNER ROTATION, FWD, FROM PUMP PORT B

3

5 4

02

ID0182688

169

HOSE TRACK HYDRAULICS (AT) REF PART NO. NUMBER

1 2 3 4 5 6 7

153-076 150-1661 150-1659 150-1658 105-1155 117-224 117-679

QTY

1 1 1 1 2 1 1

DESCRIPTION

REMARKS

HOSE (120FX90S-28"-5000) HOSE (12XFX90S-33"-5000) HOSE (120FX90L-163"-5000) HOSE (120FX90S-161"-5000) ABRASION SLEEVE (1.59 X 162") ABRASION SLEEVE (1.59" X 26"") ABRASION SLEEVE (1.59" X 32")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0182688

170

INNER ROTATION PUMP MOUNT

5

13

3

10

4

14 12

11 7

9 2

1

4

15

6

8

4

16

13

8

ID0162140

171

INNER ROTATION PUMP MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 MOUNT PLATE 1 HYDRAULIC PUMP 6 SCREW (M12-1.25 X 80MM, SOC, 12.9) 1 PUMP COUPLE 1 SPACER 1 LEFT MOUNT 1 RIGHT MOUNT 10 WASHER (M12, HARDENED) 1 WASHER (3/4", HARDENED) 1 RIGHT MOUNT BLOCK 1 LEFT MOUNT BLOCK 8 SPACER 4 SCREW (M12-1.75 X 55MM, SOC) 8 SCREW (M12-1.75 X 60MM, 10.9) 6 BOLT (1/2-NC X 2-1/2", GD8)) 6 LOCKNUT (1/2-NC)

300-4112 150-1999 105-1089 166-598 300-4496 300-4114 300-4113 106-397 106-949 300-6076 300-6077 300-4413 107-602 106-708 106-197 105-065

DESCRIPTION

REMARKS

SEE NOT SHOWN PART SEE FOOTNOTE 1.

USE AS REQUIRED TORQUE TO 90 FT-LBS, USE LOCTITE 242 OR EQUIVALENT TORQUE TO 100 FT-LBS, USE LOCTITE 242 OR EQUIVALENT TORQUE TO 80 FT-LBS TORQUE TO 80 FT-LBS

NOT SHOWN:

105-410 190-1298 260-1064 165-977 500-806

CASTLE NUT (3/4 NF) PUMP ALIGNMENT TOOL KIT BARRING TOOL WOODRUFF KEY (1/4"X7/8") SEAL KIT

TORQUE TO 125 FT-LBS; USE LOCTITE 242 OR EQUIVALENT USED ON TAPERED SHAFT

FOOTNOTES:

1. LUBRICATE BOLTS WITH CLEAN OIL STEP 1: TORQUE TO 37 FT-LBS STEP 2: ROTATE 90°

NOTE:

13

ID0162140

172

INNER ROTATION PUMP HYDRAULICS

FWD PRESSURE FROM PORT "B" PORT TO MOTOR "A" PORT

26 28 18

27

17 30

3

25

21

15

20

18

5

33

35 2

23

22

36

4

19 24 14

16

31

32

29 34

1

6 9 12 7

11

10

13 8

"B" PORT INNER ROTATION FWD

14

"A" PORT INNER ROTATION REV

ID0177783

173

INNER ROTATION PUMP HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

QTY

DESCRIPTION

150-1999 1 HYDRAULIC PUMP 154-188 1 S/O COUPLER (16S-16H90) 154-448 2 BK CONNECTOR (12O-12O45BK) 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 106-386 4 FLG LOCKNUT (M8-1.25) 300-5791 4 BACKUP PLATE 110-274 2 BOLT-ON CLAMP (1-1/4",PER SET) 150-1236 1 S/O COUPLER (16FO-16H) 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 154-358 2 CONNECTOR (12O-16S45) 106-602 2 SCREW (M8-1.25 X 80MM) 300-1957 1 BRACKET 116-460 18 BULK HOSE (1", SOLD PER FT) 154-226 1 CONNECTOR (04O-06S90) 154-255 1 UNION (04O-04OFX90) 107-095 4 FLG SCREW (M8-1.25 X 16MM) 154-220 1 CONNECTOR (04O-06S) 159-156 2 QDC ADAPTER (02-040F) 150-3182 1 HYDRAULIC RELIEF VALVE 155-163 1 REDUCER (08S-06SF) 150-1150 1 CONNECTOR (06S-04SF-040-040) 150-4924 1 TRANSDUCER, 6KPSI 300-3030 1 COVER PLATE 106-893 2 SCREW (M6-1.00 X 55MM) 106-385 2 FLG LOCKNUT (M6-1.00) 155-174 1 S/O COUPLER (12S-12H90) 116-636 29 BULK HOSE (3/4", SOLD PER FT) 111-011 2 WORM CLAMP (1" TO 1-3/4") 154-276 1 CONNECTOR (04O-08S90) 155-046 1 S/O COUPLER (12S-12H) 150-1115 1 HOSE (12OFX90-84"-5000) 150-2264 1 HOSE (12OFX90-82"-5000) 515-340 1 HOSE (04OFX90-18"-5000) 515-340 1 HOSE (04OFX90-18"-5000) 159-147 1 QDC ADAPTER (02-06S) 514-018 1 CONNECTOR (04O-06S. ORF)

REMARKS

SEE FOOTNOTE 1

1 @ 18"

USE REPLACEMENT O-RING 155-760; SEE FOOTNOTE 3 FOR "AT" USE ONLY; USE 300-1221 FOR "JT" USE

1 @ 29"

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 157-568 SHAFT SEAL 152-173 HYD RELIEF VALVE 500-1430 RELIEF VALVE 217-258 ELECTRIC DISPLACEMENT CONTROL 190-1015 SHIM KIT 150-1020 SPRING, RELIEF 500-806 SEAL KIT 2. 159-148 DUST CAP 3. TRANSDUCER 150-4924 REPLACES TRANSDUCER 214-569.

5000 PSI 4350 PSI CHARGE RELIEF CHARGE RELIEF

NOTE:

14

ID0177783

174

INNER ROTATION HYDRAULICS

10 8

11 9

13 12 3 4

7

5

2

04

1 6

ID0177806

175

INNER ROTATION HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

158-208 155-770 154-224 150-1669 159-801 154-270 154-457 150-1661 153-076 117-679 117-224 106-397 106-707

QTY

1 1 1 1 1 2 2 1 1 1 1 4 4

DESCRIPTION

HYDRAULIC MOTOR O-RING (250 D70) CONNECTOR (06S-06O45) HOSE (06OFX90S-32"-3000) RUN TEE (10S-06O-08O) CONNECTOR (12S-12O90) UNION (12O-12OFX90) HOSE (12XFX90S-33"-5000) HOSE (120FX90S-28"-5000) ABRASION SLEEVE (1.59" X 32") ABRASION SLEEVE (1.59" X 26"") WASHER (M12, HARDENED) SCREW (M12-1.75 X 45MM, SOC)

REMARKS

SEE NOT SHOWN

NOT SHOWN:

150-1041

1 SEAL KIT

FOOTNOTES:

NOTE:

04

ID0177806

176

P.O.R. MANIFOLD (AT)

ENDS WITH S/N: CMWJ30ATCB0000319

TO TEE ON BOTTOM OF THRUST POR VALVE TO THRUST PUMP BOTTOM SERVO

4 8

2

7 TO THRUST PUMP FORWARD PRESSURE PORT (B)

TO SIDE PORT ON THRUST POR VALVE

5

3

6 1

9

05

ID0056721

177

P.O.R. MANIFOLD (AT)

ENDS WITH S/N: CMWJ30ATCB0000319 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

150-1058 154-226 514-049 154-220 154-221 105-825 150-1552 515-148 154-384

QTY

1 1 1 1 1 2 1 1 1

DESCRIPTION

POR MANIFOLD CONNECTOR (04O-06S90) CONNECTOR (04S-06O90) CONNECTOR (04O-06S) CONNECTOR (06S-06O) FLG LK BOLT (3/8-NC X 3/4) HOSE (06OFX-22"-5000) HOSE (04OFX90-10"-3000) PLUG (06S)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 150-1876 RELIEF VALVE 500-1415 SEAL REPAIR KIT 150-1875 SOLENOID VALVE, 2W2P 500-1311 SOLENOID COIL, 12VDC W/ZENER DIODE 500-1414 SEAL REPAIR KIT

FOR USE ON 150-1876 FOR USE ON 150-1875 FOR USE ON 150-1875

NOTE:

05

ID0056721

178

PUMP MOUNT

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062

15 4

10 15

19 5 18 13

3 11 14 9 6

11 12 7 16

1 17 20

8 2

09

ID0159275

179

PUMP MOUNT

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062 REF PART NO. NUMBER

QTY

1 153-105 2 158-224 3 105-823 4 105-156 5 105-244 6 106-164 7 150-1489 8 153-050 9 300-1171 10 336-051 11 106-397 12 107-044 13 105-048 14 106-204 15 160-914 16 107-643 17 157-084 18 105-070 19 110-333 20 105-1249

1 PUMP, HYDRAULIC 1 HYDRAULIC PUMP 4 FLG LK BOLT (5/16-NC X 3/4") 8 BOLT (3/8-NC X 1-1/2") 4 WASHER 10 FLG LK SCREW (M10-1.50 X 30MM) 1 PUMP, ELECTRIC CONTROL ( 63CC ) 1 FILTER HEAD (12 SF) 1 FILTER BRACKET 1 FLYWHEEL HOUSING COVER 6 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 40MM, SOC) 4 BOLT (1/2-NC X 1-1/2") 4 BOLT (1/2 - NC X 1.50", SOC) 1 PUMP COUPLE 2 FLG LK SCREW (M10-1.50 X 35MM) 1 O-RING (159 D70) 4 LOCK WASHER (1/2") 1 BOLT-ON CLAMP (1") 1 O-RING (242 D70)

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 25 FT-LBS

TORQUE CROSS BOLT TO 61 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 25 FT-LBS

NOT SHOWN:

499-061 499-062 500-764 500-2421 190-764 149-544

CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER

FOOTNOTES:

NOTE:

09

ID0159275

180

PUMP MOUNT

BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020)

15 4 10 15

5 11 14

5 3

13 11

9 12 6 1 16 8

17

12 7 2

07

ID0202530

181

PUMP MOUNT

BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 PUMP, HYDRAULIC 1 HYDRAULIC PUMP 4 FLG LK BOLT (5/16-NC X 3/4") 8 BOLT (3/8-NC X 1-1/2") 2 BOLT-ON CLAMP (1") 10 FLG LK SCREW (M10-1.50 X 30MM) 1 LOAD SENSE PISTON PUMP, 60CC 1 FILTER HEAD (12 SF) 1 FILTER BRACKET 1 FLYWHEEL HOUSING COVER 8 WASHER 6 FLG LK BOLT (1/2-NC X 1-1/2") 4 BOLT (1/2-NC X 1-3/4") 4 LOCK WASHER (1/2") 1 PUMP COUPLE 2 FLG SCREW (M10-1.50 X 35MM) 1 O-RING (2-158 D75)

153-105 158-224 105-823 105-156 110-333 106-164 150-2113 153-050 300-1171 336-051 105-244 105-831 105-066 105-070 160-914 106-497 157-1001

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 40 FT-LBS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 25 FT-LBS SEE FOOTNOTE 1 FOR SERVICE PARTS

TORQUE CROSS BOLT TO 61 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 25 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. 155-800 O-RING (045 D70); THROUGH DRIVE PILOT O-RING

NOTE:

07

ID0202530

182

PUMP STACK SUCTION

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062

14 12 15 11 14 12 11

1 16 16

9

17

10

16

13

16 5

7 2

8

4 6 3

02

ID0181576

183

PUMP STACK SUCTION

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 S/O COUPLER (20S-20H90) 1 SUCTION FLANGE/FITTING 1 S/O COUPLER (16S-16H90) 9 BULK HOSE (1", SOLD PER FT) 1 QDC ADAPTER (02-040F) 2 T-BOLT CLAMP (1.25" - 1.50") 25 BULK HOSE (1-1/2",SOLD PER FT) 2 T-BOLT CLAMP (1.75"-2.00") 28 BULK HOSE (1-1/4",SOLD PER FT) 2 T-BOLT CLAMP (1.687") 3 BACKUP SPACER 6 BOLT (1/4-NC X 2-1/2") 1 BOLT-ON CLAMP (1-1/4", PAIR) 2 BOLT-ON CLAMP (1-1/2", SET) 1 HYDRAULIC LINE 1 SPLIT FLANGE (32SF) 1 HYDRAULIC LINE

155-168 105-1016 154-188 116-460 159-156 111-027 116-588 111-028 116-587 149-342 322-362 105-224 111-026 111-008 150-1091 514-104 150-1090

DESCRIPTION

REMARKS

1 @ 9" 1 @ 25" 1 @ 28"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0181576

184

PUMP STACK SUCTION

BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020)

14 12 15 11 14 12 11

1 16 16

9

17

10

16

13

16 5 7 2

8

4 6 3

03

ID0202676

185

PUMP STACK SUCTION

BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020) REF PART NO. NUMBER

QTY

1 155-168 2 105-1016 3 154-188 4 116-460 5 159-156 6 111-027 7 116-588 8 111-028 9 116-587 10 149-342 11 322-362 12 105-224 13 111-026 14 111-008 15 150-1091 16 514-104 17 150-1090

1 S/O COUPLER (20S-20H90) 1 SUCTION FLANGE/FITTING 1 S/O COUPLER (16S-16H90) 10 BULK HOSE (1", SOLD PER FT) 1 QDC ADAPTER (02-040F) 2 T-BOLT CLAMP (1.25" - 1.50") 24 BULK HOSE (1-1/2",SOLD PER FT) 2 T-BOLT CLAMP (1.75"-2.00") 28 BULK HOSE (1-1/4",SOLD PER FT) 2 T-BOLT CLAMP (1.687") 3 BACKUP SPACER 6 BOLT (1/4-NC X 2-1/2") 1 BOLT-ON CLAMP (1-1/4", PAIR) 2 BOLT-ON CLAMP (1-1/2", SET) 1 HYDRAULIC LINE 1 SPLIT FLANGE (32SF) 1 HYDRAULIC LINE

DESCRIPTION

REMARKS

1 @ 10" 1 @ 24" 1 @ 28"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0202676

186

PUMP STACK POR HYDRAULICS

11

10 14

2 13

12 19

20 18

6 6

8

7 3 4

5 16

1

9 17 4 15

03

ID0181469

187

PUMP STACK POR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1

150-1223 157-768 154-220 154-226 154-345 159-157 154-265 159-156 154-250 157-037 150-1092 150-1987 515-010 515-010 515-148 154-743 150-1873 150-1872 150-1550 150-1959

DESCRIPTION

REMARKS

CONNECTOR (-16S-12O-06SF 90) CONNECTOR (12S-20O-06O) CONNECTOR (04O-06S) CONNECTOR (04O-06S90) RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) UNION RUN TEE (04OFX-04O-04O) QDC ADAPTER (02-040F) CONNECTOR (04O-06S45) O-RING (011 D90) HYDRAULIC LINE HOSE (06OFX90M-31"-5000) HOSE (04OFX90-32"-3000) HOSE (04OFX90-32"-3000) HOSE (04OFX90-10"-3000) HOSE (04OFX90-23"-3000) HOSE (04OFX45-16"-6000) HOSE (04OFX90-26"-6000) HOSE (06OFX90-27"-5000) CONNECTOR (04O-04OFX45)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0181469

188

PUMP STACK RETURN

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062

TO COOLER 19

TO TANK

20 18

2 13

1 32

14

11

29

23 4

9B

22

31

3

10

17 28

12

22

8

16

15 23 24 5 6

26

23

23

22

21

33

30

25 7

05

27

10

9A

ID0181559

189

PUMP STACK RETURN

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

QTY

DESCRIPTION

157-768 1 CONNECTOR (12S-20O-06O) 159-157 1 QDC ADAPTER (02-06OF) 154-500 1 CONNECTOR (12S-12O90, 04SF) 154-336 1 CONNECTOR (10S-12O45) 155-152 1 CONNECTOR (12S-12S) 155-245 1 CHECK VALVE (12SF-12SF) 155-174 1 S/O COUPLER (12S-12H90) 153-904 1 CHECK VALVE 116-636 47 BULK HOSE (3/4", SOLD PER FT) 111-011 4 WORM CLAMP (1" TO 1-3/4") 116-587 20 BULK HOSE (1-1/4",SOLD PER FT) 149-342 2 T-BOLT CLAMP (1.687") 154-228 1 UNION (06O-06OFX90) 110-411 1 BOLT-ON CLAMP (3/4", SET) 300-1628 1 BRACKET 111-026 1 BOLT-ON CLAMP (1-1/4", PAIR) 322-289 1 BACKUP (BOLT-ON) 322-362 1 BACKUP SPACER 106-566 2 SCREW (M6-1.00 X 70MM) 107-025 2 SCREW (M6-1.00 X 50MM) 106-538 4 LOCKNUT (M6-1.00,PRV TRQ,10.9) 157-039 3 O-RING (014 D90) 157-037 5 O-RING (011 D90) 154-393 1 BK CONNECTOR (08O-08O45BK) 154-285 1 BK CONNECTOR (04O-04O45BK) 150-1098 1 HYDRAULIC LINE 150-1095 1 HYDRAULIC LINE 150-1092 1 HYDRAULIC LINE 154-833 1 HOSE (08OFX90-24"-3000) 155-484 1 HOSE (04OFX-16"-3000) 154-252 1 CONNECTOR (04S-04O90) 159-156 1 QDC ADAPTER (02-040F) 157-017 1 O-RING (018 D90)

REMARKS

A = 1 @ 22"; B = 1 @ 25" 1 @ 20"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0181559

190

PUMP STACK RETURN

BEGINS WITH S/N: JT-CMWJ30M1T80000132, AT-CMWJ30ATV80000063

TO COOLER 18 2 34

17

1 12

31

26 29

21 13

25

36

22 28 37

21

20

31

24 6

03

15 14

22 35 23

5

10 21

22

4

8B

27

22 7 33

32

11 9

16

30 3

TO TANK

19

9

8A

ID0202630

191

PUMP STACK RETURN

BEGINS WITH S/N: JT-CMWJ30M1T80000132, AT-CMWJ30ATV80000063 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

QTY

DESCRIPTION

157-768 1 CONNECTOR (12S-20O-06O) 159-157 1 QDC ADAPTER (02-06OF) 154-500 1 CONNECTOR (12S-12O90, 04SF) 155-152 1 CONNECTOR (12S-12S) 155-245 1 CHECK VALVE (12SF-12SF) 155-174 1 S/O COUPLER (12S-12H90) 153-904 1 CHECK VALVE 116-636 51 BULK HOSE (3/4", SOLD PER FT) 111-011 4 WORM CLAMP (1" TO 1-3/4") 116-587 20 BULK HOSE (1-1/4",SOLD PER FT) 149-342 2 T-BOLT CLAMP (1.687") 154-228 1 UNION (06O-06OFX90) 110-411 1 BOLT-ON CLAMP (3/4", SET) 300-1628 1 BRACKET 111-026 1 BOLT-ON CLAMP (1-1/4", PAIR) 322-289 1 BACKUP (BOLT-ON) 322-362 1 BACKUP SPACER 106-566 2 SCREW (M6-1.00 X 70MM) 107-025 2 SCREW (M6-1.00 X 50MM) 106-538 4 LOCKNUT (M6-1.00,PRV TRQ,10.9) 157-039 3 O-RING (014 D90) 157-037 5 O-RING (011 D90) 154-393 1 BK CONNECTOR (08O-08O45BK) 154-285 1 BK CONNECTOR (04O-04O45BK) 150-1095 1 HYDRAULIC LINE 150-1092 1 HYDRAULIC LINE 154-833 1 HOSE (08OFX90-24"-3000) 155-484 1 HOSE (04OFX-16"-3000) 154-252 1 CONNECTOR (04S-04O90) 159-156 1 QDC ADAPTER (02-040F) 157-017 2 O-RING (018 D90) 154-273 1 CONNECTOR (10S-12O90) 154-378 1 REDUCER STEM (12O-16OF) 150-2136 1 HYDRAULIC LINE (-12) 150-2134 1 HOSE (12OFX-16"-3000) 154-265 1 UNION RUN TEE (04OFX-04O-04O) 154-296 1 CAP (04OF)

REMARKS

A = 1 @ 26" B = 1 @ 25" 1 @ 20"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0202630

192

OUTER ROTATION PUMP HYDRAULICS

5

6

10 10 10

2 10

12 8

1 3 4

7 11

13 9

04

TO CHARGE PRESSURE/PILOT VALVE

ID0176784

193

OUTER ROTATION PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 1 1 1 1 1 1 1 2 2 1 1

153-105 154-301 154-230 159-156 150-1111 150-1112 153-267 153-267 154-701 159-077 154-300 153-050 149-939

DESCRIPTION

PUMP, HYDRAULIC CONNECTOR (10S-10O) BRANCH TEE (06S-04O-04O) QDC ADAPTER (02-040F) HOSE (16FL90-16OFX-38"-6000) HOSE (16FL90L-16OFX-35"-6000) HOSE (10OFX90S-28"-1500) HOSE (10OFX90S-28"-1500) HOSE (04OFX-14"-3000) SPLIT FLANGE (16SFL) CONNECTOR (10O-12S90) FILTER HEAD (12 SF) FILTER ELEMENT

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 500-764 MULTIFUNCTION VALVE (#1) 500-1420 SHAFT SEAL 500-1419 O-RING 149-544 EDC CONTROLLER F/100CC 190-981 EDC KIT 75/100/130CC

INCLUDES 190-981

NOTE:

04

ID0176784

194

ROTATION MOTOR HYDRAULICS ENDS WITH S/N: CMWJ30M1A70000011 ENDS WITH S/N: CMWJ30ATK70000011

15

16 13

11 12 5 9

1 18 10 14

3 17 8

7 2

6 4

07

ID0175584

195

ROTATION MOTOR HYDRAULICS ENDS WITH S/N: CMWJ30M1A70000011 ENDS WITH S/N: CMWJ30ATK70000011 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

150-1437 150-1443 150-1657 300-3652 154-270 107-709 108-191 155-184 154-358 159-392 115-713 117-224 159-801 105-1121 150-1648 150-1649 154-802 157-029

QTY

DESCRIPTION

REMARKS

1 HYDRAULIC MOTOR 1 CROSS PORT RELIEF MANIFOLD 2 RELIEF CARTRIDGE 1 GUARD 1 CONNECTOR (12S-12O90) 6 SCREW (7/16-NC X 4.25, SOC, GD8) 2 BOLT (7/16-NC X 4" SOC GR8) 1 PLUG (16S) 1 CONNECTOR (12O-16S45) 1 PLUG (12S, SOC) 1 ABRASION SLEEVE (1.59" X 24") 1 ABRASION SLEEVE (1.59" X 26"") 1 RUN TEE (10S-06O-08O) 1 CONNECTOR (06S-04O90,SPECIAL) 1 HOSE (12OFX90M-25"-6000) 1 HOSE (12OFX45-27"-6000) 1 HOSE (04OFX90-26"-3000) 2 O-RING (219 D90)

SEE FOOTNOTE 1 FOR SERVICE PARTS

1

INSTALL ON ITEM #13 FOR "JT" ONLY

SEAL KIT 500-1431

USE FOR "JT"; FOR "AT" USE 115-754 USE FOR "JT" FOR "AT" USE 115-754

USE FOR "JT" FOR "AT" USE 150-1667 USE FOR "JT"; FOR "AT" USE 150-1668 USE FOR "JT" AND "AT"

NOT SHOWN:

154-326

CAP (06OF)

FOOTNOTES:

1. 500-1468 ANTI-CAV RELIEF 3000PSI 502-172 SPEED SENSOR 500-1426 SHAFT SEAL RING

NOTE:

07

ID0175584

196

ROTATION MOTOR HYDRAULICS

BEGINS WITH S/N: JT - CMWJ30M1L70000012; AT - CMWJ30ATT70000012 ENDS WITH S/N: JT - CMWJ30ATT70000031; AT - CMWJ30ATT70000021

16 25

28 19

12

13 20 21

31

10

27

24

32

11 1

15 5

9

18

26

30

10 18

3

22

17

14 23

7

8

29 29

2 4 6 03

ID0190177

197

ROTATION MOTOR HYDRAULICS

BEGINS WITH S/N: JT - CMWJ30M1L70000012; AT - CMWJ30ATT70000012 ENDS WITH S/N: JT - CMWJ30ATT70000031; AT - CMWJ30ATT70000021 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

150-1991 150-1443 150-1657 300-3652 154-270 107-709 108-191 155-184 154-358 154-278 115-713 117-224 159-801 105-1121 150-1648 150-1649 154-802 157-029 150-1158 154-226 150-2002 154-236 154-248 106-385 106-893 117-409 117-328 154-385 300-5278 150-2001 150-2000 515-735

QTY

DESCRIPTION

1 1 2 1 1 6 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 2 1 1 1

HYDRAULIC MOTOR CROSS PORT RELIEF MANIFOLD RELIEF CARTRIDGE GUARD CONNECTOR (12S-12O90) SCREW (7/16-NC X 4.25, SOC, GD8) BOLT (7/16-NC X 4" SOC GR8) PLUG (16S) CONNECTOR (12O-16S45) CONNECTOR (04S-04O) ABRASION SLEEVE (1.59" X 24") ABRASION SLEEVE (1.59" X 26"") RUN TEE (10S-06O-08O) CONNECTOR (06S-04O90,SPECIAL) HOSE (12OFX90M-25"-6000) HOSE (12OFX45-27"-6000) HOSE (04OFX90-26"-3000) O-RING (219 D90) HYDRAULIC VALVE CONNECTOR (04O-06S90) CONNECTOR (04O-06S90, ORF) CONNECTOR (08O-12S90) REDUCER STEM (04O) FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 55MM) ABRASION SLEEVE (1.00" X 28") ABRASION SLEEVE (1.00" X 18"") CONNECTOR (04O-06S, ORF) -16 SAE CODE 62 GAUGE FLANGE HOSE (04OFX90S-30" - 6000) HOSE (04OFX-19" - 6000) HOSE (04OFX-22"-3000)

1

CAP (06OF)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS SEAL KIT 500-1431

USE FOR "JT"; FOR "AT" USE 115-754 USE FOR "JT"; FOR "AT" USE 115-754 USE FOR "JT"; FOR "AT" USE 150-1667 USE FOR "JT"; FOR "AT" USE 150-1668 USE FOR "JT" AND "AT"

USE FOR "JT"; FOR "AT" USE 150-2066

NOT SHOWN:

154-326

INSTALL ON ITEM #13 FOR "JT" ONLY

FOOTNOTES:

1. 500-1468 ANTI-CAV RELIEF (V10 RP10AAC 3000PSI); 502-172 HALL SPEED SENSOR; 157-750 SHAFT SEAL

NOTE:

03

ID0190177

198

THRUST PUMP HYDRAULICS

2

PULLBACK

15 16

THRUST

1 7

3 5 19

6

17 20 21

7 10

4 14

22

11

12 23

9

18 8

13

TO WRENCH VALVE PORT "CP"

07

ID0176766

199

THRUST PUMP HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

158-224 150-1223 154-221 154-220 514-409 159-475 154-226 150-4924 159-157 156-174 154-228 154-344 150-1724 150-1144 150-1113 150-1114 150-1029 150-3330 155-705 301-1802 106-385 106-161 159-148

QTY

1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

DESCRIPTION

HYDRAULIC PUMP CONNECTOR (-16S-12O-06SF 90) CONNECTOR (06S-06O) CONNECTOR (04O-06S) UNION (06J-06OFX) SHUTTLE VALVE CONNECTOR (04O-06S90) TRANSDUCER, 6KPSI QDC ADAPTER (02-06OF) CONNECTOR (06S-06O LG) UNION (06O-06OFX90) UN RUN TEE (06OFX-06O-06O) CONNECTOR (04O-06FO, ORF) HYDRAULIC LINE HOSE (12OFX90L-33"-5000) HOSE (12OFX90L-35"-5000) HOSE (04OFX90S-16"-6000) BK CONNECTOR (04O-04S) O-RING (906 D90) REMOTE MOUNT BRACKET (04O BK) FLG LOCKNUT (M6-1.00) FLG SCREW (M6-1.00 X 20MM) DUST CAP (1/8")

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

155-760

1X

O-RING (904 D90)

USED ON TRANSDUCER 150-4924

FOOTNOTES:

1. 217-258 ELECTRIC DISPLACEMENT CONTROL 157-568 INTERNAL SEAL SHAFT SEAL 5000 PSI 152-173 HYD RELIEF VALVE CHARGE RELIEF 150-1020 SPRING, RELIEF 190-1015 SHIM KIT CHARGE RELIEF 2. PARTS ARE INCLUDED IN KIT 190-2340. USE KIT IF REPLACING THRUST TRANSDUCER 214-569.

NOTE:

07

ID0176766

200

THRUST MOTOR HYDRAULICS TO "MS" PORT ON CHARGE MANIFOLD

25 2

20 21

4

22

19 5

6 5

16

10

1 12

22

7

11

18 3

18

3

9

14 24

26

8 13 7 23

05

15

17

14

ID0175533

201

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 1 2 1 2 1 2 1 1 1 1 1 1 2 1 1 1 2 1 1 2 2 1 1 2 1

152-178 150-1567 115-754 150-1567 154-247 515-497 117-328 514-160 150-1543 150-1544 154-288 154-298 515-041 154-252 154-316 154-383 154-728 154-301 111-146 150-2026 105-832 154-276 149-362 154-701 105-106 323-551

DESCRIPTION

MANIFOLD, 2 SPEED THRUST HOSE (12OFX90S-31"-5000) ABRASION SLEEVE (1.59" X 30") HOSE (12OFX90S-31"-5000) CONNECTOR (10S-12O) HOSE (08OFX90S-20"-3000) ABRASION SLEEVE (1.00" X 18"") BRANCH TEE (08S-08O-04O) HYDRAULIC LINE (-10) HYDRAULIC LINE (-10) CONNECTOR (10S-10O90, XL) CONNECTOR (10S-10O90) HOSE (04OFX90S-20"-3000) CONNECTOR (04S-04O90) RUN TEE (04S-04O-04O) PLUG (04S) HOSE (04OFX90S-36"-3000) CONNECTOR (10S-10O) BOLT ON CLAMP (5/8" X 5/8" SET) RELIEF VALVE FLG LOCKNUT (1/4-NC) CONNECTOR (04O-08S90) HOSE (04OFX90S-46"-3000) HOSE (04OFX-14"-3000) BOLT (1/4-NC X 2") WELD PLATE (SP2D)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 150-1328 500-1432 150-1329 150-1909

CARTRIDGE VALVE SOLENOID ( USE WITH 150-1328 ) PILOT VALVE SHUTTLE VALVE CARTRIDGE

NOTE:

05

ID0175533

202

PISTON PUMP HYDS - DRILLING FLUID, WRENCHES & ANCHOR ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062

TO WRENCH VALVE & ANCHOR VALVE 2

3

5 5 5 5

1

4

04

TO DRILL FLUID MANIFOLD

ID0176814

203

PISTON PUMP HYDS - DRILLING FLUID, WRENCHES & ANCHOR ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062 REF PART NO. NUMBER

1 2 3 4 5

150-1489 150-1207 159-154 150-1553 105-1033

QTY

1 1 1 1 1

DESCRIPTION

PUMP, ELECTRIC CONTROL ( 63CC ) BRANCH TEE (12S-12O-12O-04SF) QDC ADAPTER (02-04S) HOSE (12OFX90-130"-4000) FITTING, 1" CD 61 X -12 SAE FEMALE

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 500-1423 CONTROL VALVE 500-1424 SHAFT SEAL 500-1425 RETAINING RING

NOTE:

04

ID0176814

204

PISTON PUMP HYDS - DRILLING FLUID, WRENCHES & ANCHOR BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020)

TO DRILL FLUID MANIFOLD

TO WRENCH VALVE & ANCHOR VALVE 2 1

3

5 9

8 10 11

4

6

12 13

7

15 14

03

ID0202686

205

PISTON PUMP HYDS - DRILLING FLUID, WRENCHES & ANCHOR BEGINS WITH S/N: JT-CMWJ30M1T80000132 (JT3020) AT-CMWJ30ATV80000063 (AT3020) REF PART NO. NUMBER

QTY

1 150-1553 2 150-1207 3 159-154 4 150-2137 5 105-1296 6 500-1567 7 157-029 8 500-1575 9 500-1311 10 154-250 11 159-156 12 154-220 13 150-2130 14 154-278 15 150-2113

1 1 1 1 4 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HOSE (12OFX90-130"-4000) BRANCH TEE (12S-12O-12O-04SF) QDC ADAPTER (02-04S) PROPORTIONAL CARTRIDGE MANIFOLD BOLT (3/8-NC X 4", SOC, GD8) PORT VALVE O-RING (219 D90) 2-POS, 2-WAY BLOCKING VALVE SOLENOID COIL, 12VDC w/ ZENER DIODE CONNECTOR (04O-06S45) QDC ADAPTER (02-040F) CONNECTOR (04O-06S) HYDRAULIC LINE (-04) CONNECTOR (04S-04O) LOAD SENSE PISTON PUMP, 60CC

REMARKS

TORQUE TO 100 FT. LBS. TORQUE TO 20 FT. LBS. SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 217-864 SOLENOID COIL W/CONNECTOR

NOTE:

03

ID0202686

206

AUXILIARY PUMP HYDRAULICS 15 14 TO SETUP VALVE

13

16

12

TO DRILL FLUID MANIFOLD RETURN

1 TO FAN

2 10

7

8

11 9 5

16

SUCTION FROM RESERVOIR 4

07

3

6

ID0176829

207

AUXILIARY PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 150-1051 2 154-367 3 116-587 4 149-342 5 152-163 6 155-168 7 514-197 8 150-4900 9 150-1562 10 106-632 11 154-236 12 153-770 13 154-299 14 159-158 15 159-148 16 150-1555

1 HYDRAULIC MOTOR 1 CONNECTOR (12O-16S) 42 BULK HOSE (1-1/4",SOLD PER FT) 2 T-BOLT CLAMP (1.687") 1 TANDEM PUMP 1 S/O COUPLER (20S-20H90) 1 CONNECTOR (06O-12S90) 1 HOSE (12OFX45-43"-3000) 1 HOSE (06OFX90L-106"-4000) 2 FLG LK SCR (M12-1.75X35MM,SER) 1 CONNECTOR (08O-12S90) 1 REDUCER (12S-8SF) 1 RUN TEE (08S-08O-08O) 1 QDC ADAPTER (02-08OFX) 1 DUST CAP (1/8") 1 HOSE (08OFX90L-100"-3000)

DESCRIPTION

REMARKS

FAN DRIVE, SEE FOOTNOTE 1 1 @ 42" SEE FOOTNOTE 2

INCLUDES REF NO. 15, DUST CAP WITHOUT AC ONLY

NOT SHOWN:

FOOTNOTES:

1. 500-1316 SEAL SERVICE KIT 500-1317 SOLENOID 500-1318 PROP, RELIEF VALVE 500-1319 SPEED SENSOR ASSEMBLY 2. 195-1205 GASKET 500-1410 SEAL REPAIR KIT NOTE:

07

ID0176829

208

SELECTOR VALVE HYDRAULICS

C

E

P

9

A TO LEFT TRACK MOTOR, FOWARD B TO LEFT TRACK MOTOR, REVERSE C FROM OUTER ROTATION PUMP PORT B, REV/BREAKOUT D FROM OUTER ROTATION PUMP PORT A, FWD/MAKE UP E BREAK OUT F MAKE UP G TO RIGHT TRACK MOTOR, REVERSE H TO RIGHT TRACK MOTOR, FORWARD J FROM THRUST PUMP PORT A, REV/PULL BACK K FROM THRUST PUMP PORT B, FWD/THRUST L PULL BACK M THRUST N RETURN FROM DWA PUMP P FROM CHARGE PRESSURE VALVE

D

10

N

K

26

29

J

M

8

28 27 22

F 11

20

H

18

22

11

G 7

24 21

A

6 17

16

L

25

23

B

5

18 13

31

12 19 14 30

15

2

4

32

4

1 2 09

2

2

3 ID0176777

209

SELECTOR VALVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

300-3341 106-162 105-665 105-047 155-199 106-386 105-258 105-183 515-447 515-013 154-316 150-1453 154-284 150-1575 150-2235 154-254 154-235 154-252 153-364 154-281 150-1408 154-289 154-307 154-236 154-701 154-338 159-912 154-270 154-251 116-259 154-322 115-704

QTY

1 4 2 4 1 2 2 2 1 1 2 1 2 1 1 1 1 2 1 1 1 3 1 2 1 1 1 1 2 8 1 1

DESCRIPTION

COVER FLG SCREW (M8-1.25 X 20MM, GD8) FLG SCREW (M8-1.25 X 55MM) LOCKNUT (3/8-NC) REDUCER (16S-10SF) FLG LOCKNUT (M8-1.25) BOLT (3/8-NC X 3-3/4") SCREW (3/8-NC X 2-1/2", GD8) HOSE (04OFX90S-48"-3000) HOSE (04OFX-41"-3000) RUN TEE (04S-04O-04O) RELIEF ASSEMBLY CONNECTOR (08S-08O45) HOSE (08OFX90M-8.25"-5000) HOSE (08OFX90-32"-5000) CONNECTOR (08S-08O90, XL) CONNECTOR (08S-08O90) CONNECTOR (04S-04O90) HOSE (04OFX90S-13"-3000) CONNECTOR (16S-16O) 6-WAY SELECTOR CONNECTOR (16S-16O90, XL) CONNECTOR (16S-08O) CONNECTOR (08O-12S90) HOSE (04OFX-14"-3000) CONNECTOR (12S-12O90, XL) HYD CONTROL VALVE CONNECTOR (12S-12O90) CONNECTOR (12S-12O45) BULK EDGE (1/2", SOLD PER FT) CONNECTOR (08O-10S90) BULK EDGE (1/4", SOLD PER 1")

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS REPLACES 150-1576; SEE FOOTNOTE 3

SEE FOOTNOTE 2 FOR SERVICE PARTS

USE SEAL WASHER 500-1942 & SEAL KIT 191-396 1 @ 8" USE 1 @ 12"; CAB ONLY OPTION

NOT SHOWN:

FOOTNOTES:

1. 150-1452 RELIEF CARTRIDGE 2. 500-1412 SEAL KIT 500-1413 SPRING 3. USE ITEMS #31 155-199 & #32 154-322 WHEN REPLACING 150-1576

NOTE:

09

ID0176777

210

CHARGE PRESSURE VALVE

5

1

6

2

3 4

02

ID0176734

211

CHARGE PRESSURE VALVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6

2 2 3 1 1 1

106-893 106-385 154-252 154-226 154-316 159-554

DESCRIPTION

SCREW (M6-1.00 X 55MM) FLG LOCKNUT (M6-1.00) CONNECTOR (04S-04O90) CONNECTOR (04O-06S90) RUN TEE (04S-04O-04O) MANIFOLD (3-SP)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 499-446 SOLENOID (3 WAY-2 POS VALVE) 214-491 COIL, 12V

NOTE:

02

ID0176734

212

CHARGE PRESSURE HYDRAULICS

4

PRESSURE FROM ROTATION PUMP CHARGE DRAIN TO RETURN TUBE FROM DWA PUMP

DRILL/MOBIL SELECTOR VALVES 1 3 2

5 VALVE ON DRILL CARRIAGE

DRILL FLUID MOTOR HI/LOW

02

ID0176743

213

CHARGE PRESSURE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5

515-142 154-911 154-728 154-701 154-285

QTY

1 1 1 1 1

DESCRIPTION

REMARKS

HOSE (040FX-135"-3000) HOSE (04OFX-36"-3000-AR) HOSE (04OFX90-36"-3000) HOSE (04OFX-14"-3000) BK CONNECTOR (04O-04O45BK)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0176743

214

P.O.R. RELIEF HYDRAULICS

12 1 THRUST POR

17 3 10

4

9 7

ROTATION FLUSHING VALVE

11

16

13

6

8 5

15 2

17

3 PULLBACK POR

4 THRUST/PULLBACK FLUSHING VALVE 14

11 7

11

ID0176754

215

P.O.R. RELIEF HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4 SCREW (M6-1.00 X 55MM) 2 HYDRAULIC VALVE 2 CONNECTOR (04O-08S) 2 CONNECTOR (06S-06O) 1 CONNECTOR (04O-06S. ORF) 1 CONNECTOR (04O-06S) 2 TEE (08S-06O-06O, .60 ORF) 1 CONNECTOR (06S-04SF-040-040) 1 TRANSDUCER, 6KPSI 1 QDC ADAPTER (02-040F) 2 UNION (06O-06OFX90) 2 HYDRAULIC RELIEF VALVE 1 HARDLINE (-06) 1 HARDLINE (-06) 1 CONNECTOR (04O-06S. ORF) 2 SCREW (M6-1.00 X 100MM) 6 FLG LOCKNUT (M6-1.00)

106-893 150-1158 154-261 154-221 514-018 154-220 159-745 150-1150 150-4924 159-156 154-228 150-3182 150-1233 150-1234 150-1651 106-945 106-385

DESCRIPTION

REMARKS

SHUTTLE VALVE CARTRIDGE 150-1898

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE KIT 190-2340 IF REPLACING TRANSDUCER 214-569. KIT 190-2340 CONTAINS TRANSDUCER 150-4924.

NOTE:

11

ID0176754

216

GROUND DRIVE HYDRAULICS

B 11

10 9 2 FWD

12 A

10 8

A

REV 2

1 3

FWD B

5

REV

4 7 6 6

FWD REV

05

ID0176857

217

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

154-279 154-322 154-256 154-264 150-1586 105-1123 150-1586 150-1587 150-1588 117-390 157-930 158-929

QTY

1 2 1 1 1 2 1 1 1 2 1 1

DESCRIPTION

CONNECTOR (08O-10S) CONNECTOR (08O-10S90) UNION (08O-08OFX90) CONNECTOR (08O-10S45) HOSE (08OFX-114"-5000) ABRASION SLEEVE (1.25" X 106") HOSE (08OFX-114"-5000) HOSE (08OFX-86"-5000) HOSE (08OFX-87"-5000) ABRASION SLEEVE (1.25" X 85"") HYDRAULIC MOTOR HYDRAULIC MOTOR

REMARKS

500-658 SEAL REPAIR KIT 500-658 SEAL REPAIR KIT,500-1653 SHAFT & BEARING KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0176857

218

GROUND DRIVE BRAKE HYDRAULICS

1 6

5

FROM CHARGE PRESSURE VALVE

1 3

2

4

5

6

08

ID0176846

219

GROUND DRIVE BRAKE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

166-614 154-424 154-706 154-706 117-410 154-278

QTY

2 1 1 1 2 2

DESCRIPTION

PLANETARY GEARBOX BK RUN TEE (04O-04O-04OBK) HOSE (04OFX90S-40"-3000) HOSE (04OFX90S-40"-3000) ABRASION SLEEVE (1.00" X 38"") CONNECTOR (04S-04O)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 500-1919 INPUT SHAFT; 500-658 SEAL KIT; 105-1354 BOLT; 500-2009 O-RING/GASKET KIT, 500-2368 SUN GEAR, 500-2118 DISENGAGE SPRING; 500-2119 DISENGAGE WASHER, 500-2465 BEARING CONE, 500-2466 BEARING CUP; 500-2506 COVER SNAP RING 500-1465 BRAKE DISK PACK; 500-1659 BEARING-CUP - 7", 500-1660 BEARING-CONE7", 500-1906 SEAL, OIL; 500-1929 RETAINING RING; 500-2159 COVER O-RING; 501-630 THRUST WASHER; 115-025 1PLUG (08N, SQ FM, MAG); 500-1663 LOCK NUT - 7"; 500-1657 LOCK WASHER - 7" 500-3421 SEAL O-RING

NOTE:

08

ID0176846

220

SET-UP VALVE

2 9

11

14

10 14 1

8

13 3

7

6 5 17 4 16 POWER BEYOND TO PIPELOADER VALVE

4

12 12

15

06

ID0176798

221

SET-UP VALVE REF PART NO. NUMBER

QTY

1 150-1415 2 106-386 3 365-426 4 514-018 5 154-483 6 514-409 7 155-705 8 155-163 9 158-681 10 154-344 11 159-157 12 154-385 13 154-227 14 154-222 15 154-265 16 150-1688 17 106-570

1 VALVE 3 FLG LOCKNUT (M8-1.25) 4 LEVER (M8-1.25 X 200MM) 4 CONNECTOR (04O-06S. ORF) 1 BRANCH TEE (08S-06O-06O) 1 UNION (06J-06OFX) 1 O-RING (906 D90) 1 REDUCER (08S-06SF) 1 RELIEF VALVE (AUXILIARY) 1 UN RUN TEE (06OFX-06O-06O) 1 QDC ADAPTER (02-06OF) 4 CONNECTOR (04O-06S, ORF) 1 CONNECTOR (06O-08S90) 2 CONNECTOR (06O-08S) 2 UNION RUN TEE (04OFX-04O-04O) 1 HOSE (06OFX45-163"-3000) 3 SCREW (M8-1.25 X 60MM)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

500-756 500-1442

SEAL REPAIR KIT P.O. RELIEF VALVE

FOOTNOTES:

1. 153-063 VALVE SPRING KIT 499-143 VALVE LEVER 500-969 POWER BEYOND SLEEVE 500-1046 BP3/SD5 LOCKOUT VALVE 150-1799 RELIEF VALVE SD5 DIRECT ACTING 500-1611 O-RING (BETWEEN LOCKOUT VALVE AND MAIN BODY) NOTE:

06

ID0176798

222

FRONT TILT RELIEF

BEGINS WITH S/N: CMWJ30M1P70000020, CMWJ30ATE70000021

2

3

4

1

5

7

6

05

ID0195698

223

FRONT TILT RELIEF

BEGINS WITH S/N: CMWJ30M1P70000020, CMWJ30ATE70000021 REF PART NO. NUMBER

QTY

1 300-6746 2 150-3182 3 154-276 4 106-893 5 106-385 6 515-305 7 515-305

1 1 2 2 2 1 1

DESCRIPTION

REMARKS

VALVE MOUNT HYDRAULIC RELIEF VALVE CONNECTOR (04O-08S90) SCREW (M6-1.00 X 55MM) FLG LOCKNUT (M6-1.00) HOSE (04OFX90S-21"-5000) HOSE (04OFX90S-21"-5000)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0195698

224

PIVOT HYDRAULICS 9 11

8 10 8

9

10

11 5

1

6

7

11

2 10

3

8

9 4 02

ID0176841

225

PIVOT HYDRAULICS REF PART NO. NUMBER

QTY

1 305-874 2 154-276 3 117-670 4 116-642 5 117-281 6 149-698 7 150-2047 8 150-1581 9 150-1582 10 150-1583 11 150-1584

1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

LINK CONNECTOR (04O-08S90) ABRASION SLEEVE (1" X 10") ABRASION SLEEVE (1.25" X 140") ABRASION SLEEVE (1.25" X 122") CYL (4.0 X 2.00 X 4.0) CYL (4.0 X 2.00 X 4.50) HOSE (04OFX-157"-4000) HOSE (04OFX-150"-4000) HOSE (04OFX-126"-4000) HOSE (04OFX-124"-4000)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0176841

226

STABILIZER HYDRAULICS 3 8

5 7

5 6 3

2

2

4

7

1

2

6

8 9

2

1

01

ID0176827

227

STABILIZER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 4 1 1 1 2 1 1 1

151-088 154-276 150-1577 117-323 150-1578 117-672 150-1580 150-1579 117-390

DESCRIPTION

REMARKS

CYL (4.0 X 2.00 X 12.0) CONNECTOR (04O-08S90) HOSE (04OFX-44"-4000) ABRASION SLEEVE (1.25" X 37") HOSE (04OFX-60"-4000) ABRASION SLEEVE (1.00" X 20"") HOSE (04OFX-109"-4000) HOSE (04OFX-94"-4000) ABRASION SLEEVE (1.25" X 85"")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0176827

228

WRENCH MANIFOLD

ENDS WITH S/N: CMWJ30M1V90000298-(JT3020) ENDS WITH S/N: CMWJ30ATL90000178-(AT3020)

2

12 11

3

10 9 1

7

4

5 6 7 8

06

ID0175968

229

WRENCH MANIFOLD

ENDS WITH S/N: CMWJ30M1V90000298-(JT3020) ENDS WITH S/N: CMWJ30ATL90000178-(AT3020) REF PART NO. NUMBER

QTY

1 150-2989 2 154-253 3 215-1121 4 157-286 5 154-263 6 154-252 7 154-247 8 105-825 9 154-384 10 154-246 11 154-256 12 154-226

1 3 1 1 3 1 2 4 1 1 1 1

DESCRIPTION

HYDRAULIC MANIFOLD CONNECTOR (06S-08090) PRESSURE SWITCH CONNECTOR (04S-04O, ORF .028) CONNECTOR (04S-04O45) CONNECTOR (04S-04O90) CONNECTOR (10S-12O) FLG LK BOLT (3/8-NC X 3/4) PLUG (06S) CONNECTOR (06S-08O) UNION (08O-08OFX90) CONNECTOR (04O-06S90)

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 150-1877 SOLENOID VALVE, 3W2P 500-1416 SEAL REPAIR KIT 500-1311 SOLENOID COIL, 12VDC W/ZENER DIODE 150-1878 SOLENOID VALVE, 4W3P 500-1417 SEAL REPAIR KIT 500-1330 SOLENOID COIL, 12VDC W/ZENER DIODE 150-1879 PILOT VALVE, 4W2P 500-1418 SEAL REPAIR KIT 2. 500-2483 CHECK VALVE

USE WITH 150-1877 USE WITH 150-1877 USE WITH 150-1878 USE WITH 150-1878 USE WITH 150-1879 REQUIRES 2 PER MANIFOLD, MAX

NOTE:

06

ID0175968

230

WRENCH MANIFOLD

BEGINS WITH S/N: CMWJ30M1A90000299 (JT3020) BEGINS WITH S/N: CMWJ30ATH90000179 (AT3020)

13 15

14

2 11 12 3 10 9 1

4

5 6

7 8

05

ID0229524

231

WRENCH MANIFOLD

BEGINS WITH S/N: CMWJ30M1A90000299 (JT3020) BEGINS WITH S/N: CMWJ30ATH90000179 (AT3020) REF PART NO. NUMBER

QTY

1 150-2989 2 154-253 3 215-1121 4 157-286 5 154-263 6 154-252 7 154-247 8 105-825 9 154-384 10 154-246 11 154-256 12 154-226 13 515-074 14 154-265 15 117-713

1 3 1 1 3 1 2 4 1 1 1 1 1 1 1

NOT SHOWN:

150-1877 150-1878 150-1879 500-1416 500-1311 500-1417 500-1330 500-1418 500-2483

DESCRIPTION

HYDRAULIC MANIFOLD CONNECTOR (06S-08090) PRESSURE SWITCH CONNECTOR (04S-04O, ORF .028) CONNECTOR (04S-04O45) CONNECTOR (04S-04O90) CONNECTOR (10S-12O) FLG LK BOLT (3/8-NC X 3/4) PLUG (06S) CONNECTOR (06S-08O) UNION (08O-08OFX90) CONNECTOR (04O-06S90) HOSE (04OFX90S-77"-3000) UNION RUN TEE (04OFX-04O-04O) ABRASION SLEEVE (1.00" X 76"")

SOLENOID VALVE, 3W2P SOLENOID VALVE, 4W3P PILOT VALVE, 4W2P SEAL REPAIR KIT SOLENOID COIL, 12VDC W/ZENER DIODE SEAL REPAIR KIT SOLENOID COIL, 12VDC W/ZENER DIODE SEAL REPAIR KIT CHECK VALVE

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

USE WITH 150-1877 USE WITH 150-1877 USE WITH 150-1878 USE WITH 150-1878 USE WITH 150-1879 USE ON 150-2989 HYD MANIFOLD, REQUIRES 2 MAX

FOOTNOTES:

NOTE:

05

ID0229524

232

WRENCH MANIFOLD HYDRAULICS

FROM DWA PUMP

1

13

OIL COOLER

9 10

9

2

4 9 8 12

3 THRUST PUMP CHARGE PRES.

11

9 10 5 7

8 TO ANCHOR VALVE

6 7 FROM ANCHOR VALVE

04

ID0172511

233

WRENCH MANIFOLD HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

150-1568 150-1569 150-1487 150-1486 150-1485 150-1484 154-455 110-411 105-106 322-289 515-277 154-431 117-265

QTY

1 1 1 1 1 1 2 4 8 4 1 2 1

DESCRIPTION

REMARKS

HOSE (12OFX90S-60"-4000) HOSE (12OFX-37"-4000) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) TEE (12O) BOLT-ON CLAMP (3/4", SET) BOLT (1/4-NC X 2") BACKUP (BOLT-ON) HOSE (04OFX90S-128"-3000) CONNECTOR (12O-12O) ABRASION SLEEVE (1.75" X 50.0")

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0172511

234

FRONT WRENCH HYDRAULICS

TO PORT 2B 2

5

TO PORT 2A

1 3 1

01

4

ID0176426

235

FRONT WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5

2 1 1 1 1

154-253 150-1633 150-1634 117-215 117-395

DESCRIPTION

REMARKS

CONNECTOR (06S-08090) HOSE (08OFX45-54"-4000) HOSE (08OFX45-50"-4000) ABRASION SLEEVE (1.25" X 46") ABRASION SLEEVE (1.25" X 50")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0176426

236

REAR WRENCH HYDRAULICS

1

TO PORT 3A

3 5 1 2 4

02

TO PORT 3B

ID0176442

237

REAR WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5

2 1 1 1 1

154-283 150-1634 150-1635 117-215 117-388

DESCRIPTION

REMARKS

CONNECTOR (06S-08O45) HOSE (08OFX45-50"-4000) HOSE (08OFX45-47"-4000) ABRASION SLEEVE (1.25" X 46") ABRASION SLEEVE (1.25" X 42")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0176442

238

WRENCH ROTATE HYDRAULICS

2

TO PORT 1A

6

1 TO PORT 1B 4

5 3

01

ID0176443

239

WRENCH ROTATE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

154-250 154-226 117-607 117-409 154-856 154-889

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

CONNECTOR (04O-06S45) CONNECTOR (04O-06S90) ABRASION SLEEVE (1.00" X 21") ABRASION SLEEVE (1.00" X 40") HOSE (04OFX-22"-5000) HOSE (04OFX-30"-5000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0176443

240

CENTERING CYLINDER HYDRAULICS

4

1

5

TO PORT 2B1

2 3 1

01

2 TO PORT 2A1

ID0176421

241

CENTERING CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5

2 1 1 1 1

156-967 153-799 117-410 153-800 117-717

DESCRIPTION

REMARKS

CONNECTOR (04S-04O90,ORF) HOSE (04OFX90S-38"-5000) ABRASION SLEEVE (1.00" X 38"") HOSE (04OFX90S-42"-5000) ABRASION SLEEVE (1.00" X 40"")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0176421

242

ANCHOR VALVE

BEGINS WITH S/N: CMWJ30M1AC0000620 & CMWJ30ATAC0000428

3 16 11 5

4 6

10

7 8 2

17

4

1

9 13 15 14

12

04

ID0275387

243

ANCHOR VALVE

BEGINS WITH S/N: CMWJ30M1AC0000620 & CMWJ30ATAC0000428 REF PART NO. NUMBER

QTY

1 150-3304 2 150-1193 3 365-414 4 154-220 5 154-233 6 154-250 7 154-221 8 154-384 9 106-386 10 106-570 11 150-1319 12 106-380 13 106-542 14 106-850 15 217-710 16 150-3328 17 514-107

1 1 4 6 4 2 1 2 2 2 1 4 1 1 1 1 1

DESCRIPTION

ANCHOR VALVE, W/ MICRO SWITCHES HYDRAULIC RELIEF VALVE LEVER (M8-1.25 X 200MM) CONNECTOR (04O-06S) CONNECTOR (08S-08O) CONNECTOR (04O-06S45) CONNECTOR (06S-06O) PLUG (06S) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM) CONNECTOR (08S-12O-06O 90) FLG LK SCREW (M8-1.25 X 16MM) SCREW (M5-0.80X16MM, PAN PLPS) LOCKNUT (M5-0.80) MICRO RELAY (SPDT) HARDLINE (-06) CONNECTOR (08S-12O90)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. UNITS PRIOR TO S/N CMWJ30M1AC0000620 & CMWJ30ATAC0000428 USE VALVE 150-1197. SEE PARTS PAGE ID0274440. VALVE 150-3304 REQUIRES THE USE OF FRONT RACK 301-2262.

NOTE:

04

ID0275387

244

ANCHOR VALVE

BEGINS WITH S/N: CMWJ30M1AB0000521 & CMWJ30ATEB0000366 ENDS WITH S/N: CMWJ30M1HC0000619 & CMWJ30ATVC0000427

14

1

10 15 2

3 5 2

2

3

3 5

3

12

8

7 8

16

8

4

3 3

11 13

9

18 6

20 19 17

05

ID0274440

245

ANCHOR VALVE

BEGINS WITH S/N: CMWJ30M1AB0000521 & CMWJ30ATEB0000366 ENDS WITH S/N: CMWJ30M1HC0000619 & CMWJ30ATVC0000427 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

190-1685 365-414 154-233 154-220 150-1193 154-226 301-1868 154-221 154-384 106-386 106-570 150-1197 150-3298 150-1319 215-1712 155-074 159-886 106-381 107-684 106-850 217-710

QTY

4 4 6 1 2 1 1 3 2 2 1 1 1 4 1 1 3 1 1 1

DESCRIPTION

JT3020 ANCHOR VALVE SWITCH KIT LEVER (M8-1.25 X 200MM) CONNECTOR (08S-08O) CONNECTOR (04O-06S) HYDRAULIC RELIEF VALVE CONNECTOR (04O-06S90) SPACER PLATE CONNECTOR (06S-06O) PLUG (06S) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM) VALVE HARDLINE (-06) CONNECTOR (08S-12O-06O 90) VALVE MICROSWITCH PLUG (08S, SOC, FM) ELBOW (08S-12O90, LG) FLG LK SCREW (M8-1.25 X 25MM) SCREW (M5-0.80 X 16MM, PAN PLPS) LOCKNUT (M5-0.80) MICRO RELAY (SPDT)

REMARKS

INCLUDES ITEMS 6, 8, 12, 14, 16-20

SEE FOOTNOTE 1 FOR SERVICE PARTS

SEE FOOTNOTE 2 FOR SERVICE PARTS, SEE FOOTNOTE 5 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. 150-1452 RELIEF CARTRIDGE 2. 190-1207 SEAL KIT (1 SECTION) 190-1208 RELIEF VALVE KIT 500-2200 LEVER KIT 3. KIT 190-1685 SUPERSEDES PRESSURE SWITCH, 215-1122.

4. THE RELAY, SCREW, AND NUT MOUNT TO THE UNDERSIDE OF THE VALVE MOUNTING BRACKET ON THE FRONT RACK WELDMENT, 300-2555.

5. UNITS AFTER S/N CMWJ30M1HC0000619 & CMWJ30ATVC0000427 USE VALVE 150-3304. SEE PARTS PAGE ID0275387.

VALVE 150-1197 REQUIRES THE USE OF FRONT RACK 300-2555.

NOTE:

05

ID0274440

246

ANCHOR VALVE

ENDS WITH S/N: CMWJ30ATHB0000365 ENDS WITH S/N: CMWJ30M1VB0000520

14 1

12 6

7

10

15 2 2

3 3

5 2 3 5

3 16

8 8

4

3 3

11 13

9

17

09

ID0166465

247

ANCHOR VALVE

ENDS WITH S/N: CMWJ30ATHB0000365 ENDS WITH S/N: CMWJ30M1VB0000520 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

365-414 154-233 154-220 150-1193 154-226 150-1212 154-221 154-384 106-386 106-570 150-1197 150-1493 150-1319 215-1122 155-074 514-107 106-380

QTY

4 4 6 1 2 1 1 2 2 2 1 1 1 1 1 1 3

DESCRIPTION

LEVER (M8-1.25 X 200MM) CONNECTOR (08S-08O) CONNECTOR (04O-06S) HYDRAULIC RELIEF VALVE CONNECTOR (04O-06S90) CONNECTOR (-06 F-06 M) CONNECTOR (06S-06O) PLUG (06S) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM) VALVE HYDRAULIC LINE (-06) CONNECTOR (08S-12O-06O 90) PRESSURE SWITCH PLUG (08S, SOC, FM) CONNECTOR (08S-12O90) FLG LK SCREW (M8-1.25 X 16MM)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

SEE FOOTNOTE 2 FOR SERVICE PARTS, ENDS WITH S/N: ______________ SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. 150-1452 RELIEF CARTRIDGE 2. 190-1207 SEAL KIT (1 SECTION) 190-1208 RELIEF VALVE KIT 500-2200 LEVER KIT 3. IF REPLACING THE 215-1122 PRESSURE SWITCH, REPLACE WITH KIT 190-1685. SEE PARTS PAGE ID0274440.

NOTE:

09

ID0166465

248

ANCHOR HYDRAULICS

4

4

6 7

7

8

5

1

3 5 6

8 2

3

2

10 13 9

24

14

23

10 15

12

16 22

16 11

25 10

26 17

20

21

9 18

26 25

19

10 13

ID0167820

249

ANCHOR HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

150-6049 154-279 150-1504 117-416 150-1504 150-1502 117-326 150-1502 150-1086 154-252 150-1497 117-867 150-1501 105-1122 150-1496 117-419 150-1496 150-3430 116-787 150-3340 117-204 150-2957 117-278 150-2957 154-265 159-156

QTY

2 4 1 2 1 1 2 1 2 4 1 1 1 1 1 2 1 1 1 1 1 1 2 1 2 2

DESCRIPTION

HYDRAULIC MOTOR CONNECTOR (08O-10S) HOSE (08OFX90S-52"-4000) ABRASION SLEEVE (1.00" X 50") HOSE (08OFX90S-52"-4000) HOSE (08OFX90S-60"-4000) ABRASION SLEEVE (1.00" X 58"") HOSE (08OFX90S-60"-4000) CYLINDER BARREL (2.0 X 40.25) CONNECTOR (04S-04O90) HOSE (04OFX90S-102"-4000) ABRASION SLEEVE (1.00" X 100"") HOSE (04OFX90M-153"-4000) ABRASION SLEEVE (1.00" X 152"") HOSE (04OFX90M-67"-4000) ABRASION SLEEVE (1.00" X 66"") HOSE (04OFX90M-67"-4000) HOSE (12OFX45-94"-4000) ABRASION SLEEVE (1.59" X 95") HOSE (12OFX90L-107"-4000) ABRASION SLEEVE (1.59" X 108") HOSE (04OFX90S-14.5"-4000) ABRASION SLEEVE (1.00" X 14") HOSE (04OFX90S-14.5"-4000) UNION RUN TEE (04OFX-04O-04O) QDC ADAPTER (02-040F)

REMARKS

SEE FOOTNOTES 2 & 3

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 INCLUDES 159-148 DUST CAP

NOT SHOWN:

FOOTNOTES:

1. HOSES 150-3340, 150-3430 AND 150-2957 ARE USED WITH VALVE 150-3304. USE HOSES 150-1494, 150-1495, 150-1498 AND 150-1499 WITH VALVE 150-1197. (JT3020) 2. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658.

3. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.

NOTE:

13

ID0167820

250

PIPE LOADER VALVE 3 6 9 14

9 15 16

9

2 PRESSURE FROM SET UP VALVE

4 18

7 6

17

1 RETURN TO OIL COOLER

8 10 13 5 12 11

08

ID0165899

251

PIPE LOADER VALVE REF PART NO. NUMBER

QTY

1 106-231 2 154-230 3 154-379 4 154-384 5 106-385 6 154-220 7 154-221 8 154-246 9 154-226 10 154-266 11 154-272 12 154-248 13 150-1279 14 154-343 15 150-1852 16 154-373 17 150-2673 18 150-5756

4 2 1 1 4 2 1 1 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

SCREW (M6-1.00 X 16MM) BRANCH TEE (06S-04O-04O) UN BR TEE (04OFX-04O-04O) PLUG (06S) FLG LOCKNUT (M6-1.00) CONNECTOR (04O-06S) CONNECTOR (06S-06O) CONNECTOR (06S-08O) CONNECTOR (04O-06S90) UNION RUN TEE (08OFX-08O-08O) REDUCER NUT (08OF) REDUCER STEM (04O) HYDRAULIC VALVE UNION (06S-06OFX90) FLOW CHECK VALVE (.086" ORF) REDUCER (04O-06OF) CONNECTOR (06S-08O SPECIAL) CONNECTOR (04O-06S, ORF .031)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

500-1036 217-948 500-1034 500-1092 502-102 150-1280 500-703 190-997 190-998 500-2112 500-2004 149-616

BV06 CONTROL VALVE SECTION COIL 12VDC UNLOADING INLET SUBASSEMBLY 1/2" UNICOIL, W/DIODE & W/P 100 PSI DUAL PO CHECK RELIEF VALVE SEAL REPAIR KIT STACKING KIT SEAL REPAIR KIT CARTRIDGE BV06 CORE TUBE, GREASE CAP NUT

USE WITH 500-1036 USE WITH 500-1034 DUAL CROSSOVER

FOOTNOTES: NOTE:

08

ID0165899

252

LOADER VALVE MOUNT

1

3

4

01

2

ID0460160

253

LOADER VALVE MOUNT REF PART NO. NUMBER

QTY

1 150-1279 2 106-231 3 106-385 4 302-6359

1 HYDRAULIC VALVE 8 SCREW (M6-1.00 X 16MM) 8 FLG LOCKNUT (M6-1.00) 2 VALVE MOUNT BRACKET

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0460160

254

PIPELOADER VALVE HYDRAULICS

PRESSURE FROM SET UP VALVE 1 6 3 RETURN TO HYD OIL COOLER

5

01

2 RETURN TO RESERVOIR 4

ID0178029

255

PIPELOADER VALVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

105-1051 105-1170 117-841 515-745 150-1687 150-1688

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.00 X 92'') ABRASION SLEEVE (1.00 X 70") ABRASION SLEEVE (1.00" X 164"") HOSE (08OFX90M-94"-3000) HOSE (080FX45-72"-3000) HOSE (06OFX45-163"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0178029

256

GRIPPER HYDRAULICS

1 11 1

10

1

1 9

2 4 "A" 4 3

"B"

14 13 12 15

5

3

6

7

8

"A" = BARREL END "B" = ROD END

05

ID0166595

257

GRIPPER HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

154-252 515-156 117-410 154-424 149-362 117-621 117-612 515-447 515-156 515-156 515-156 110-270 305-256 106-329 106-386

QTY

4 1 4 2 1 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

CONNECTOR (04S-04O90) HOSE (04OFX45-40"-3000) ABRASION SLEEVE (1.00" X 38"") BK RUN TEE (04O-04O-04OBK) HOSE (04OFX90S-46"-3000) ABRASION SLEEVE (1.00" X 45") ABRASION SLEEVE (1.00" X 46") HOSE (04OFX90S-48"-3000) HOSE (04OFX45-40"-3000) HOSE (04OFX45-40"-3000) HOSE (04OFX45-40"-3000) BOLT-ON CLAMP (9/16", HALF) BACKUP SPACER SCREW (M8-1.25 X 50MM) FLG LOCKNUT (M8-1.25)

REMARKS

FOR "AT" USE 159-838 FOR "AT" USE 159-838

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0166595

258

SHUTTLE HYDRAULICS

3 6

2

1

5 4

02

ID0166603

259

SHUTTLE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6

150-1524 117-702 117-613 154-252 154-670 149-914

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

CONNECTOR (04S-04O90,ORF) ABRASION SLEEVE (1.00" X 68"") ABRASION SLEEVE (1.00" X 64") CONNECTOR (04S-04O90) HOSE (04OFX-70"-3000) HOSE (04OFX-65"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0166603

260

PIPE LIFT HYDRAULICS

20

16 18

17

14

15

11 12

10 10

9 3

15 13 19

4

1 2

7

8

5 6

06

ID0166408

261

PIPE LIFT HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

150-5630 105-832 105-106 155-153 150-1206 215-1245 154-220 153-365 117-412 154-226 154-730 117-613 515-283 117-213 154-252 154-653 117-410 154-694 117-693 150-1528

QTY

1 2 2 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1

DESCRIPTION

FLOW DIVIDER FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 2") CONNECTOR (06S-06S) TEE (06SF-06SF-06SF) PRESSURE SWITCH CONNECTOR (04O-06S) HOSE (04OFX90S-34"-3000) ABRASION SLEEVE (1.00" X 34") CONNECTOR (04O-06S90) HOSE (04OFX45-66"-3000) ABRASION SLEEVE (1.00" X 64") HOSE (04OFX45-62"-3000) ABRASION SLEEVE (1.00" X 96"") CONNECTOR (04S-04O90) HOSE (04OFX-40"-3000) ABRASION SLEEVE (1.00" X 38"") HOSE (04OFX-98"-3000) ABRASION SLEEVE (1.00" X 60") CONNECTOR (04S-04O90,SPECIAL)

REMARKS

SEE FOOTNOTE 1

1600 PSI

NOT SHOWN:

FOOTNOTES:

1. 516-087 OLD STYLE FLOW DIVIDER USES SEAL REPAIR KIT 190-861

NOTE:

06

ID0166408

262

PIPEBOX SHUTTLE HYDRAULICS

9

6

10

8

1 5 2 9 3 4

7

10

02

ID0176837

263

PIPEBOX SHUTTLE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

117-867 117-999 117-413 117-399 150-1662 150-1663 515-203 150-1665 154-401 154-252

QTY

1 1 1 1 1 1 1 1 2 2

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.00" X 100"") ABRASION SLEEVE (1.00" X 154") ABRASION SLEEVE (1.00" X 84") ABRASION SLEEVE (1.00" X 130"") HOSE (04OFX90S-155"-3000) HOSE (04OFX45-105"-3000) HOSE (04OFX90-135"-3000) HOSE (04OFX45-85"-3000) CONNECTOR (04S-04O90, ORF) CONNECTOR (04S-04O90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0176837

264

SPINDLE BRAKE HYDRAULICS

SEE NOT SHOWN

2

1

2 3

04

ID0177830

265

SPINDLE BRAKE HYDRAULICS REF PART NO. NUMBER

1 2 3

157-246 154-252 515-744

QTY

DESCRIPTION

1 MANIFOLD (2-SP) 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX90S-28"-3000)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS

NOT SHOWN:

215-227 214-048 211-060

PC 4 SKT 12015797 WPAK PACKARD WP TERMINAL FEMALE WP CAVITY PLUG

FOOTNOTES:

1. 499-446 SOLENOID (3 WAY-2 POS VALVE) 214-491 COIL, 12V 500-914 RETAINING NUT

NOTE:

04

ID0177830

266

FLUID PUMP HYDRAULICS

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062

23

17

26 27

25

32 29

24

33

1

16

20

14 15 TO OIL 10 COOLER

18

2 28

31

9

8

30

11 12

5

22

19 7

3

6

34

6 13

21 4

09

ID0178672

267

FLUID PUMP HYDRAULICS

ENDS WITH S/N: JT-CMW30M1C80000131, AT-CMWJ30ATC80000062 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

4 BOLT (1/2 - NC X 1.50", SOC) 1 HYDRAULIC MOTOR 1 MUD MANIFOLD 8 BOLT (3/8-NC X 3", SOC, GD8) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (12O-16S90) 1 CONNECTOR (16S-16H-06SF) 1 BRANCH TEE (06S-06O-06O) 80 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 1 BK CONNECTOR (10O-10SBK) 1 BRANCH TEE 1 CONNECTOR (08S-10O) 1 ADJ HYD RELIEF VALVE 3000 PSI 1 CONNECTOR (10S-10O) 1 PLUG (10S, SOC) 1 BRANCH TEE (12S-12O-12O-04SF) 1 HOSE (10OFX90M-22"-3000) 1 HOSE (10OFX90S-24"-3000) 1 HOSE (040FX-135"-3000) 1 HOSE (12OFX45-45"-3000) 1 HOSE (06OFX45-19"-3000) 1 HOSE (12OFX90-130"-4000) 1 CONNECTOR (12O-16S) 1 HYDRAULIC MOTOR 1 PUMP, ELECTRIC CONTROL ( 63CC ) 1 MANIFOLD (3-SP) 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (04S-04O) 1 HOSE (06OFX-14"-3000) 1 HOSE (04OFX-12"-3000) 1 HOSE (04OFX90S-14"-3000) 1 PLUG (16S)

106-204 152-152 150-1434 105-857 154-252 154-286 150-1184 154-346 116-460 111-011 150-1726 150-1818 154-391 153-675 154-301 155-179 150-1207 515-721 150-1729 515-142 150-1556 150-1563 150-1553 154-367 150-1051 150-1489 159-554 154-226 154-293 154-278 515-265 154-825 515-065 155-184

DESCRIPTION

REMARKS

USE 242 LOCTITE OR EQUIVALENT, TORQUE TO 100 FT-LBS SEAL KIT 150-1042 SEE FOOTNOTE 1 FOR SERVICE PARTS USE 242 LOCTITE OR EQUIVALENT, TORQUE TO 55 FT-LBS

1 @ 80"

SEE FOOTNOTE 2 FOR SERVICE PARTS SEE FOOTNOTE 3 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. 150-1433 CARTRIDGE VALVE 215-1133 COIL (12V) 150-1899 CHECK VALVE 2. 500-1423 CONTROL VALVE 500-1424 SHAFT SEAL RING 500-1425 RETAINING RING 3. 499-446 SOLENOID (3 WAY-2 POS VALVE) 214-491 COIL, 12V NOTE:

09

ID0178672

268

FLUID PUMP HYDRAULICS

BEGINS WITH S/N: JT-CMWJ30M1T80000132, AT-CMWJ30ATV80000063 (JT3020)

22

16

34 25 26 24 23

31 28 32

15

19

13 14 30

10 9

29 1

8

11 2

17 27

35

5

21

18 6 7 6

3 33

20 12

05

4

ID0205760

269

FLUID PUMP HYDRAULICS

BEGINS WITH S/N: JT-CMWJ30M1T80000132, AT-CMWJ30ATV80000063 (JT3020) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

4 BOLT (1/2 - NC X 1.50", SOC) 1 HYDRAULIC MOTOR 1 MUD MANIFOLD 8 BOLT (3/8-NC X 3", SOC, GD8) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (12O-16S90) 1 CONNECTOR (16S-16H-06SF) 1 BRANCH TEE (06S-06O-06O) 80 BULK HOSE (1", SOLD PER FT) 2 WORM CLAMP (1" TO 1-3/4") 1 BK CONNECTOR (10O-10SBK) 1 CONNECTOR (08S-10O) 1 ADJ HYD RELIEF VALVE 3000 PSI 1 CONNECTOR (10S-10O) 1 PLUG (10S, SOC) 1 BRANCH TEE (12S-12O-12O-04SF) 1 HOSE (10OFX90M-22"-3000) 1 HOSE (10OFX90S-24"-3000) 1 HOSE (040FX-135"-3000) 1 HOSE (12OFX45-43"-3000) 1 HOSE (06OFX45-19"-3000) 1 HOSE (12OFX90-130"-4000) 1 CONNECTOR (12O-16S) 1 HYDRAULIC MOTOR 1 LOAD SENSE PISTON PUMP, 60CC 1 MANIFOLD (3-SP) 1 CONNECTOR (04O-06S90) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (04S-04O) 1 HOSE (06OFX-14"-3000) 1 HOSE (04OFX-12"-3000) 1 HOSE (04OFX90S-14"-3000) 1 PLUG (16S, SOC, FM) 1 PROPORTIONAL CARTRIDGE MANIFOLD 1 BRANCH TEE

106-204 152-152 150-1434 105-857 154-252 154-286 150-1184 154-346 116-460 111-011 150-1726 154-391 153-675 154-301 155-179 150-1207 515-721 150-1729 515-142 150-4900 150-1563 150-1553 154-367 150-1051 150-2113 159-554 154-226 154-293 154-278 515-265 154-825 515-065 155-184 150-2137 150-1818

DESCRIPTION

REMARKS

USE 242 LOCTITE OR EQUIVALENT, TORQUE TO 100 FT-LBS SEAL KIT 150-1042 SEE FOOTNOTE 1 FOR SERVICE PARTS USE 242 LOCTITE OR EQUIVALENT, TORQUE TO 55 FT-LBS

1 @ 80"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USES COIL, 214-491, AS SERVICE PART AT QTY=3.

NOTE:

05

ID0205760

270

LUBRICATOR HYDRAULICS

7

1 9

3 2

4

5 6

02

2

8

ID0178584

271

LUBRICATOR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 2 1 1 1 1 1 1 1

154-252 117-399 515-142 154-344 154-326 149-825 159-797 515-142 154-221

DESCRIPTION

REMARKS

CONNECTOR (04S-04O90) ABRASION SLEEVE (1.00" X 130"") HOSE (04OFX-135"-3000) UN RUN TEE (06OFX-06O-06O) CAP (06OF) HOSE (06OFX90L-28"-3000) CONNECTOR (04S-04O90, ORF/CHK) HOSE (04OFX-135"-3000) CONNECTOR (06S-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0178584

272

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

273

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

274

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

275

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

276

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

277

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

278

HYDRAULIC CYLINDERS (4.0" X 2.0") 1

6 11

14

12 13 5

7

4 9

8

3 10

2

A

809-369

279

HYDRAULIC CYLINDERS (4.0" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.0 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (4.0 X 2.0 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (4.0 X 2.0 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (4.0 X 2.0 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (4.0 X 2.0 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (4.0 X 2.0 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (4.0 X 2.0 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYL (4.0 X 2.0 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (4.0 X 2.0 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.00 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-144

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-698 149-768 153-021 151-066 152-012 150-440 149-699 152-062 149-735 149-700 152-030 149-736 149-701 149-769 153-016 151-088 150-298 150-429 149-702 152-007 149-737 149-703 149-770 149-738 149-704 152-063 149-739

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-189 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-369

280

HYDRAULIC CYLINDER (2.0 X 1.00 X 9.0) 13

15

16 14

3 4 10 11 12 5

9

6 2 7 1 8

17 02

ID0178627

281

HYDRAULIC CYLINDER (2.0 X 1.00 X 9.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

150-1398 150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 300-2723 125-774 157-018 157-534 514-177 105-1111 107-742 157-129 150-1860

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.00 X 8.0) CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") CYLINDER BARREL (2.0 X 9.0) WEAR RING O-RING (131 D90) BACKUP RING (131 D90) CAP (20OF) SET SCREW (5/8-11 UNC X 3.00") SET SCREW (5/8-NC X1",KNRL) O-RING (025 D90) CYLINDER ROD (1.00 X 9.00)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/PISTON SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAIR KIT (2" X 1") P/N: 190-165 2. ADD LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

02

ID0178627

282

HYDRAULIC CYLINDER ( 2.0 X 1.25 X 40.25 )

A

6

5

10 4

7

3

8 2 9

A 1

01

ID0178644

283

HYDRAULIC CYLINDER ( 2.0 X 1.25 X 40.25 ) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

149-669 150-1084 150-770 150-778 157-022 150-771 106-097 155-732 157-541 157-538 150-1086

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.25 X 40.25) CYLINDER ROD (1.25 X 40.25) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) O-RING (224 D90) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250") CYLINDER BARREL (2.0 X 40.25)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.250") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAI KIT (2.0" x 1.25") P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

01

ID0178644

284

NOTES:

ID0134963

285

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

286

NOTES:

ID0134963

287

ANCHOR SYSTEMS

288

ANCHORS

3

7

9

6

4

2 8 5 5 1 02

ID0174055

289

ANCHORS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

190-2626 106-685 106-584 300-3676 329-506 300-3673 300-3693 300-3665 300-4040 105-852

QTY

DESCRIPTION

HD ROCK ANCHORS KIT 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 SCREW (M12-1.75 X 100MM) 1 ANCHOR SHAFT 1 CENTERING CAP 1 ANCHOR END, AUGER, 10" 1 CENTERING CAP 1 ANCHOR SHAFT 1 ROCK BIT ASSEMBLY 10 .5" LOCK NUT

REMARKS

INCLUDES REF NO'S 1-3, 6, & 8-9

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 131-259 INSERT BIT (CARBIDE TIP) 4X

NOTE:

02

ID0174055

290

ANCHOR SYSTEM 7

8 13

3

9 4 5 10 2

6

1 14

14

5

4 15

16 11

17 12 16

ID0165479

291

ANCHOR SYSTEM REF PART NO. NUMBER

QTY

1 329-732 2 329-725 3 179-023 4 181-982 5 106-469 6 107-598 7 106-204 8 150-6049 9 106-442 10 160-1035 11 150-1083 12 125-771 13 157-099 14 105-1074 15 105-1197 16 106-489 17 107-152

1 2 4 4 4 8 8 2 8 2 2 4 2 4 4 4 4

DESCRIPTION

ANCHOR PLATE UPPER TUBE TAPERED PIN (31.7MM X 128MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) SCREW (M16 X 60MM 10.9) BOLT (1/2 - NC X 1.50", SOC) HYDRAULIC MOTOR FLG LKNUT (M16-2.0,PRVTRQ10.9) GEARBOX CYL (2.0 X 1.25 X 40.25) COMPOSITION BUSHING (1.25") O-RING (042 D70) SCREW (M30-3.5 X 90MM, 10.9) ZP LOCKNUT (M30-3.50, 10.9) FLG NUT (M24-3.00, 10.9) SCREW (M24-3.00 X 80MM, 10.9)

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 100 FT-LBS SEE FOOTNOTES 1 & 2 USE 1/2 QUART 90W, SEE NOT SHOWN FOR SERVICE PARTS.

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

329-723 125-310 125-311 500-1661 500-1662 157-521 166-257 500-2494 500-2950

SHIM TAPERED BEARING (2.625") BEARING RACE BEARING-CUP - 6B BEARING-CONE - 6B EXTERNAL SEAL (3.375") GEARBOX COVER LUG BOLT OUTPUT SHAFT

FOOTNOTES:

1. 150-1243, OLD STYLE HYD MOTOR, USE SEAL KIT 500-658.

2. 150-6049 BEGINS WITH S/N CMW________. USE SEAL REPAIR KIT 500-510.

NOTE:

ITEMS 2 THRU 13 QUANTITIES ARE FOR ASSEMBLY OF BOTH SIDES

16

ID0165479

292

LUBRICATOR MOUNT

1 2

8 6 7

5

5 7 6 8 4

3 06

ID0166479

293

LUBRICATOR MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 STROBE LIGHT, GREEN (LED) 2 FLG SCREW (M10-1.50 X 35MM) 2 FLG LOCKNUT (M10-1.50) 1 WORKING LIGHT (CLEAR, RECT) 2 PC 2 PIN 12010973 WPAK 4 PACKARD MALE TERMINAL 4 WEATHER-PAC SEAL (2.80MM) 27 FLEX-GUARD (.25")

215-2727 106-497 106-387 217-007 214-103 214-104 157-645 216-026

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5-8, SEE NOT SHOWN FOR SERVICE PARTS.

REF NO. 1, 215-2727, USES 14"; REF NO. 4, 217-007, USES 10"

NOT SHOWN:

105-003 105-021 105-070 215-458

FLG LOCKNUT (5/16-NC) NUT (1/2-NC) LOCK WASHER (1/2") MB TERMINAL (14/16 GA,.156")

FOOTNOTES:

NOTE:

06

ID0166479

294

LUBRICATOR NOZZLE

4 6

2 5 1

3

4

04

ID0166497

295

LUBRICATOR NOZZLE REF PART NO. NUMBER

1 2 3 4 5 6

300-1062 305-951 106-387 107-001 149-399 154-229

QTY

1 1 2 4 1 1

DESCRIPTION

BRACKET BRACKET, SPRAY FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 25MM) SPRAY NOZZLE (65) BK CONNECTOR (06O-06O90BK)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

400-137 153-096 157-037

SPRAY NOZZLE HANDLE KIT CAP GASKET, NYLON O-RING (011 D90)

FOOTNOTES:

NOTE:

04

ID0166497

296

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

297

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

298

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

299

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

300

NOTES:

ID0134963

301

FLUID SYSTEMS

302

FLUID PUMP ASSEMBLY

BEGINS WITH S/N CMWJ30M1TB0000512 AND CMWJ30ATAB0000363 (JT3020) ENDS WITH S/N:

44 39 18

13

27

42 43

14

20 21 47 29

23

46

37 15

41

16 28

22 45 14

4

9 2

26 18

19

40

32

17

30

34

8

33

3

36 4

1

7

31

11 35

5

12

24 38

06

10

6 25

ID0275164

303

FLUID PUMP ASSEMBLY

BEGINS WITH S/N CMWJ30M1TB0000512 AND CMWJ30ATAB0000363 (JT3020) ENDS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

114-024 158-274 106-387 106-386 115-297 114-014 106-381 300-1123 115-087 514-150 515-680 153-114 105-818 110-573 154-281 510-011 154-347 322-289 120-074 156-938 215-1750 300-1509 106-162 159-485 196-354 150-1143 150-1094 105-271 115-261 159-088 156-732 155-706 154-340 154-341 150-1061 105-106 105-085 149-120 216-047 115-110 156-944 154-409 154-329 155-714 154-339 154-672 150-3330

QTY

DESCRIPTION

1 1 4 4 1 1 2 1 1 1 1 1 8 5 1 1 1 5 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1

REDUCER (40N-32NF) FLUID PUMP FLG LOCKNUT (M10-1.50) FLG LOCKNUT (M8-1.25) CONNECTOR (32NF-32NF45) NIPPLE (32N-5") FLG LK SCREW (M8-1.25 X 25MM) CLAMP SUPPORT REDUCER (32N - 24NF) UNION (32NF-32NF) NIPPLE (32N-2") BALL VALVE, ELECTRIC, 2" BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1",SOLD PER SET) CONNECTOR (16S-16O) CONNECTOR (16N-16O90) BRANCH TEE (16S-16O-16O) BACKUP (BOLT-ON) SHUT-OFF VALVE (16S-16S) PLUG (32N) PRESSURE TRANSDUCER (0-2000PSI) BRACKET FLG SCREW (M8-1.25 X 20MM, GD8) FHC BODY (32-32N) MUFFLER CLAMP (2.5") FLUID LINE FLUID LINE SCREW (M10-1.50 X 40MM) REDUCER (24N-16NF) QDC BODY (08-08SF) CONNECTOR (08J-08OFX) O-RING (908 D90) REDUCER NUT (16OF) REDUCER STEM (08O) TEE (32N-32N-16N) BOLT (1/4-NC X 2") LOCKNUT (1/4"-NC) DUST PLUG SPEED PICK-UP PLUG (16N, SQ) PLUG (40N) UNION RUN TEE (16OFX-16O-16O) CAP (16OF) O-RING (021 D90) CONNECTOR (04N-04O) HOSE (04OFX-15"-3000) BK CONNECTOR (04O-04S)

2 6 6 1

3-WAY WP MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) SIGHTGLASS

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2, SEE NOT SHOWN FOR SERVICE PARTS.

OBSOLETE; SEE FOOTNOTE 3

SEE NOT SHOWN FOR SERVICE PARTS.

OBSOLETE; SEE FOOTNOTE 3

NOT SHOWN:

215-224 214-104 157-645 499-557

SEE FOOTNOTE 1

FOOTNOTES:

1. SIGHT GLASS 499-557 IS A SERVICE PART FOR 158-274 PUMP. 2. AFTER SERIAL NUMBERS CMWJ30M1AA0000338 AND CMWJ30ATHA0000204 USE SERVICE PARTS: MOTOR ASSEMBLY 500-1853, VALVE ASSEMBLY 500-1850 AND SEAL KIT 500-1852., 500-2064 (2) END PLATE NEW VERSION HAS "SD" STAMPED UNDERNEATH OF MOTOR AS PART OF DATE CODE. VALVES PRIOR TO THIS USE SERVICE PARTS: MOTOR ASSEMBLY 500-1714, VALVE ASSEMBLY 500-1715 AND SEAL KIT 500-1716.

3. IF REPLACING 215-1750 USE KIT 190-2675. KIT INCLUDES TRANSDUCER 150-4604, FITTING 150-2517 & THE ASSOCIATED ELECTRICAL CONNECTOR. NOTE:

06

* PIPE DOPE (LOCTITE 567)

ID0275164

304

FLUID PUMP ASSEMBLY

JT3020, JT3020AT, JT3020M1 ENDS WITH S/N CMWJ30M1CB0000511 AND CMWJ30ATVB0000362

18 13

27 44

14 39

42 43

28

21 16 29

23

41

22

37 15

20

9

2

14 26

4

18

19

3 40

32

17 34

8

33

30

36 4

1

7

11

31

35

5

10

12

24 38

6 25

12

ID0142765

305

FLUID PUMP ASSEMBLY

JT3020, JT3020AT, JT3020M1 ENDS WITH S/N CMWJ30M1CB0000511 AND CMWJ30ATVB0000362 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

114-024 158-274 106-387 106-386 115-297 114-014 106-381 300-1123 115-087 514-150 515-680 153-114 105-818 110-573 154-281 510-011 154-347 322-289 120-074 156-938 215-1192 300-1509 106-162 159-485 196-354 150-1143 150-1094 105-271 115-261 159-088 156-732 155-706 154-340 154-341 150-1061 105-106 105-085 149-120 216-047 115-110 156-944 154-409 154-329 155-714

QTY

1 1 4 4 1 1 2 1 1 1 1 1 8 5 1 1 1 5 1 1 1 1 2 1 1 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

DESCRIPTION

REDUCER (40N-32NF) FLUID PUMP FLG LOCKNUT (M10-1.50) FLG LOCKNUT (M8-1.25) CONNECTOR (32NF-32NF45) NIPPLE (32N-5") FLG LK SCREW (M8-1.25 X 25MM) CLAMP SUPPORT REDUCER (32N - 24NF) UNION (32NF-32NF) NIPPLE (32N-2") BALL VALVE, ELECTRIC, 2" BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1",SOLD PER SET) CONNECTOR (16S-16O) CONNECTOR (16N-16O90) BRANCH TEE (16S-16O-16O) BACKUP (BOLT-ON) SHUT-OFF VALVE (16S-16S) PLUG (32N) 2000 PSI PRESSURE TRANSDUCER BRACKET FLG SCREW (M8-1.25 X 20MM, GD8) FHC BODY (32-32N) MUFFLER CLAMP (2.5") FLUID LINE FLUID LINE SCREW (M10-1.50 X 40MM) REDUCER (24N-16NF) QDC BODY (08-08SF) CONNECTOR (08J-08O) O-RING (908 D90) REDUCER NUT (16OF) REDUCER STEM (08O) TEE (32N-32N-16N) BOLT (1/4-NC X 2") LOCKNUT (1/4"-NC) DUST PLUG SPEED PICK-UP PLUG (16N, SQ) PLUG (40N) UNION RUN TEE (16OFX-16O-16O) CAP (16OF) O-RING (021 D90)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SUPERCEDED BY TRANSDUCER KIT 190-1723

NOT SHOWN:

214-104 157-645 499-557

3 PACKARD MALE TERMINAL 3 WEATHER-PAC SEAL (2.80MM) 1 SIGHTGLASS

SEE FOOTNOTE 1

FOOTNOTES:

1. SIGHT GLASS 499-557 IS A SERVICE PART FOR 158-274 PUMP. 2. AFTER SERIAL NUMBERS CMWJ30M1AA0000338 AND CMWJ30ATHA0000204 USE SERVICE PARTS: MOTOR ASSEMBLY 500-1853, VALVE ASSEMBLY 500-1850 AND SEAL KIT 500-1852., 500-2064 (2) END PLATE NEW VERSION HAS "SD" STAMPED UNDERNEATH OF MOTOR AS PART OF DATE CODE. VALVES PRIOR TO THIS USE SERVICE PARTS: MOTOR ASSEMBLY 500-1714, VALVE ASSEMBLY 500-1715 AND SEAL KIT 500-1716.

NOTE:

* PIPE DOPE (LOCTITE 567)

12

ID0142765

306

FLUID PUMP (FLUID END) 10

9

11

8 12 13

7

3 6

4 1

5

04

2

ID0175476

307

FLUID PUMP (FLUID END) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

REMARKS

190-1206 VALVE SERVICE KIT 500-1717 PISTON SERVICE KIT 165-730 6 CYLINDER GASKET 499-116 1 O-RING (014 D70) 310-962 1 PISTON HOLDER 500-1348 1 PLUNGER NUT 500-1344 1 FLUID CYLINDER 499-036 1 VALVE 500-1347 1 GASKET 500-1345 3 VALVE ASSEMBLY 500-1351 12 ALLEN NUT 500-1350 3 VALVE COVER 500-1349 3 O-RING 500-1346 3 PISTON CUP 499-112 3 CERAMIC CYLINDER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0175476

308

FLUID PUMP (POWER END)

9

1

8

2

7 3

02

6

5

4

ID0175477

309

FLUID PUMP (POWER END) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

500-1352 500-1354 500-1355 165-747 500-676 500-1359 500-1353 500-1356 499-125 499-1000

QTY

2 1 2 1 3 1 12 2 6 1

DESCRIPTION

REMARKS

O-RING OIL SEAL BEARING CONE REAR COVER GASKET CONNECTING ROD CRANKSHAFT SHIM BEARING CUP EXTERNAL SEAL (__.___") ROD BEARING (PAIR)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0175477

310

NOTES:

ID0134963

311

PIPE LOADER SYSTEM

312

PIPE LIFTERS 3

14

7 JT AT

15 4

1

9 6

12 8 5

16

11

08

2 13 10

ID0156651

313

PIPE LIFTERS REF PART NO. NUMBER

QTY

1 329-713 2 301-6961 3 300-1002 4 151-044 5 108-242 6 125-771 7 125-770 8 106-198 9 183-765 10 181-982 11 106-632 12 106-709 13 107-565 14 179-451 15 115-499 16 106-397

1 1 1 1 2 1 1 4 1 1 1 6 6 1 2 4

REMARKS

DESCRIPTION

LIFT CYLINDER MOUNT REAR LIFT CYLINDER MOUNT FRONT PIPE LIFTER CYL (2.0 X 1.0 X 6.0) U BOLT COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1.000") FLG LOCKNUT (1/2-NC, GD8) TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 40MM) PIN KLIP RING (1.000") WASHER (M12, HARDENED)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 301-3619 PIPE LIFTER FOR POWER PIPE FORGED AND POWER PIPE HD.

NOTE:

NOTE POSITION OF REAR LIFTER FOR JT AND AT APPLICATIONS

08

ID0156651

314

SHUTTLE

9

5

8

15

36

9

13 16

18

37 17 8

1

31

29

10

19 25

18 28 26 24 22

33 11

SEE FOOTNOTE 3

14

30 35

11

2

18

32

20

34 6 21

19 4

7 12

23 3 27

09

ID0157111

315

SHUTTLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 SHUTTLE 1 JAM NUT (7/16-NF) 1 GRIPPER PAD 2 GRIPPER PLATE 1 SHUTTLE WEAR PAD 1 CATCH ARM 1 SCREW (M12-1.75 X 70MM) 12 LOCKNUT (M6-1.00,PRV TRQ,NLK) 12 SCREW (M6-1.00 X 25MM, BUT SOC) 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 WASHER (M12) 2 SCREW (M12-1.75 X 180MM) 1 FORMED PLATE 1 EXTENSION SPRING (4.062) 1 PULL PIN (.500" X 3.500") 2 FLG LOCKNUT (3/8-NC) 2 SHLD BLT (1/2" X 3/4", 3/8-NC) 4 LOCKNUT (1/2-NC) 5 FLG LOCKNUT (M8-1.25) 1 ROD END 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CYL (1.5" X .50" X 2") 1 BOLT (1/2-NC X 2-1/2", GD8)) 2 BOLT (1/2-NC X 3-3/4", GD8) 1 SCREW (1/2-NC X 4-1/2", GD8) 1 GRIPPER PAD 3 SCREW (M8-1.25 X 60MM) 1 FLG LK NUT (M12-1.75) 1 FLG LK SCREW (M10-1.50 X 25MM) 1 SENSOR ARM 1 LOCKNUT (3/8-NC) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 LINK 1 PROX FINGER 1 FLG LK SCREW (M12-1.75 X 35MM) 1 HAIR CLIP PIN (1/8" X 1/2") 1 GATE

329-783 105-920 118-492 329-669 118-491 300-4968 106-720 106-237 107-312 106-685 106-391 106-580 300-1695 115-601 183-709 105-814 107-646 105-065 106-386 300-2774 106-162 151-150 106-197 105-549 105-1116 300-4075 106-570 106-709 105-799 300-5264 105-047 105-894 300-5260 300-5960 107-003 110-033 300-5954

DESCRIPTION

REMARKS

FOR "JT" USE; SEE FOOTNOTE 4 FOR "JT" USE; SEE FOOTNOTE 1

FOR USE ON FRONT; SEE FOOTNOTE 5

FOR "JT" USE SEE FOOTNOTE 2

FOR "JT" USE; SEE FOOTNOTE 6

NOT SHOWN:

300-4083 AR SHIM 300-4084 AR SHIM

USE WITH 118-491 USE WITH 300-1695

FOOTNOTES:

1. 118-1002 GRIPPER PAD; FOR "AT" USE 118-1004 GRIPPER PAD; FOR COBBLE USE 2. 300-4078 GRIPPER PAD; FOR "AT" USE 300-4079 GRIPPER PAD; FOR COBBLE USE 3. USE AS REQUIRED FOR PROPER DISTANCE FROM PROXIMITY SWITCH. 4. 300-2592 "AT"SHUTTLE 5. 300-4953 "REAR GATE" 6. 300-5265 "AT" SENSOR ARM NOTE:

09

ID0157111

316

PIPE BOX SHIFTER

18 21 19

24 2

23 20 12

25

22

39 36

11

40

16 37 38

35

13 17 41

1 13

31 34

6 7

29

30

5 4

A

33 27 26 28

32 9 13

8

30 3 31 32 34 35

10

15 14

13

11

12

33

DETAIL A

08

ID0138334

317

PIPE BOX SHIFTER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

300-2548 177-285 301-2262 151-065 125-771 115-483 183-223 106-398 106-666 106-355 105-384 105-379 177-288 177-287 105-1086 300-1993 125-773 300-2553 107-008 125-521 125-574 300-2554 300-1701 105-712 309-613 181-982 106-632 179-053 106-987 300-2356 300-2355 106-385 105-173 105-095 106-399 106-477 106-345 106-551 301-6957 105-1795 300-2558

QTY

1 1 1 2 4 4 2 8 8 8 4 4 8 2 2 2 2 2 4 2 2 2 2 4 1 2 2 2 2 1 1 2 2 2 4 2 4 3 1 3 1

DESCRIPTION

PIPE BOX CRADLE TORSION BAR FRONT RACK CYL (2.0 X 1.25 X 20.0) COMPOSITION BUSHING (1.25") KLIP RING (1.250") CYLINDER EYE PIN WASHER (M16, HARDENED) SCREW (M16-2.00 X 65MM, 10.9) FLG NUT (M16-2.00, 10.9) WASHER (3/4") LK BOLT (3/4-NC X 1-1/4", NLK) RING ROLLER COMPOSITION BUSHING ROLLER COMPOSITION BUSHING (1.75") BOSS FLG LK SCREW (M12-1.75 X 50MM) COMPOSITION BUSHING (2.000") THRUST WASHER (2.00") STOP COLLAR SPACER SET SCREW (1/4-NC X 1/4", CUP) CAP LOCK TAPERED INSERT (1.25") FLG LK SCR (M12-1.75X35MM,SER) TAPERED PIN (1.250" X 5.31") FLG LK SCREW (M6-1.00 X 16MM) POINTER BRACKET FLG LOCKNUT (M6-1.00) BOLT (1/4-NC X 3/8", SLT) WASHER (1/4") WASHER (M20, HARDENED) SCREW (M12-1.75 X 45MM, 10.9) SCREW (M20-2.50 X 50MM) CLIP NUT (M8-1.25) LOADER CENTER FLG LK SCREW (M8-1.25 X 20mm) SERRATED BACK RACK

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. FRONT RACK 301-2262 BEGINS WITH S/N: _____________.. UNITS BEFORE THIS SERIAL NUMBER USE FRONT RACK 300-2555. FRONT RACK 301-2262 IS USED WITH ANCHOR VALVE 150-3304 AND FRONT RACK 300-2555 IS USED WITH ANCHOR VALVE 150-1197

NOTE:

08

ID0138334

318

SHUTTLE SUPPORTS 20 22

21 23

24 25

17 18

24

19 10

26 27 12

20

8

11

4 5 14

6 7

11

13

9

15

10

12

16

19

5 2 28 4

3

1 29

10

ID0156990

319

SHUTTLE SUPPORTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

329-836 106-477 106-354 106-469 105-859 106-850 105-284 106-426 215-1175 106-386 106-328 118-495 106-580 329-694 300-2907 106-355 107-144 106-398 106-470 125-771 179-024 106-993 181-981 125-770 300-2284 106-806 150-1398 106-397 106-685

QTY

DESCRIPTION

1 4 4 2 2 4 4 4 2 4 4 2 1 1 1 2 2 2 4 2 1 1 1 3 2 8 1 4 1

SHUTTLE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) FLANGE NUT (M12-1.75) FLG SCREW (M12-1.75 X 30MM) WASHER (.531") LOCKNUT (M5-0.80) WASHER (3/16") SCREW (M5-0.80 X 25MM, SOC) PROXIMITY SWITCH FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 40MM) CATCH ARM WEAR PAD SCREW (M12-1.75 X 180MM) SHUTTLE SUPPORT MOUNT PLATE FLG NUT (M16-2.00, 10.9) SCREW (M16-2.00 X 100MM) WASHER (M16, HARDENED) FLG SCREW (M16-2.0 X 40MM) COMPOSITION BUSHING (1.25") TAPERED PIN (1.000" X 4.606") FLG LK SCREW (M10-1.50 X 35MM) TAPERED INSERT (1") COMPOSITION BUSHING (1.000") BOSS FLG LK SCREW (M12-1.75 X 25MM) CYL (2.0 X 1.00 X 9.0) WASHER (M12, HARDENED) LOCKNUT(M12-1.75,PRV TRQ,10.9)

1 1

SHUTTLE SUPPORT SHUTTLE SUPPORT

REMARKS

JT ONLY, SEE NOT SHOWN PARTS FOR AT. SEE FOOTNOTE 1 USE LOCTITLE 242

JT ONLY, SEE NOT SHOWN PARTS FOR AT

SEE FOOTNOTE 1

NOT SHOWN:

300-2587 300-2950

AT ONLY, REF #1 AT ONLY, REF #14

FOOTNOTES:

1. UNITS WITHOUT WELDNUT

NOTE:

10

ID0156990

320

PIPELOADER COVERS 14 7 18 17

16

5

14

14

14 14

14

12 15 10 8

7 2 14

11

4

9

1 8

13 3

9

7

8 05

ID0166135

321

PIPELOADER COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18

1 RIGHT TRAY MOUNT 1 TRAY 1 COVER 1 SIDE COVER 1 FRONT COVER 12 CLIP NUT (M8-1.25) 6 FLG LK SCREW (M8-1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 3 CLIP NUT TAB 2 FLG LK SCREW (M10-1.50 X 30MM) 2 FLG LOCKNUT (M10-1.50) 16 FLG LK SCREW (M8-1.25 X 16MM) 3 BOLT (M8-1.25 X 20MM,BUT SOC) 1 REAR COVER 1 REAR SIDE COVER 1 MOUNT TAB

300-1325 300-3156 300-2914 300-1874 300-1307 106-551 106-381 106-386 106-162 320-656 106-383 106-387 106-380 107-032 301-2494 301-2495 301-5086

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0166135

322

PIPELOADER CHUTES

2

3

1

01

ID0166165

323

PIPELOADER CHUTES REF PART NO. NUMBER

QTY

1 300-2879 2 300-2883 3 106-806

1 FRONT CHUTE 1 REAR CHUTE 6 FLG LK SCREW (M12-1.75 X 25MM)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

JT CHUTE OPENING - 3.35" AT CHUTE OPENING - 3.60"

01

ID0166165

324

PIPELOADER CONTROLLER MOUNT BEGINS WITH S/N CMWJ30ATEA0000222 BEGINS WITH S/N CMWJ30M1LA0000356

SEE FOOTNOTE 1

6

7

9

4

8

1 5 3 10

2 04

ID0167126

325

PIPELOADER CONTROLLER MOUNT BEGINS WITH S/N CMWJ30ATEA0000222 BEGINS WITH S/N CMWJ30M1LA0000356 REF PART NO. NUMBER

1 300-1332 2 106-712 3 106-380 4 155-751 5 107-746 6 300-4006 7 220-1009 8 211-277 9 107-781 10 105-811

QTY

DESCRIPTION

REMARKS

1 CONTROLLER MOUNT 4 FLG SCREW (M6-1.00 X 16MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 4 WASHER (1/4", NEOPRENE) 2 SHLD BLT (M10 X 12MM, M8-1.25) 1 COVER 1 JT CONTROLLER W/CAN 1 1.0V-2.0V RESISTOR DIVIDER 2 HEX SCREW (#10-24 X 5/8") 2 LOCKNUT (#10-24)

NOT SHOWN:

FOOTNOTES:

1. USE 8" 116-259 ON BOTTOM EDGE.

NOTE:

04

ID0167126

326

PIPELOADER - MISC.

3

2

6

4 5 1

03

ID0178556

327

PIPELOADER - MISC. REF PART NO. NUMBER

QTY

1 300-2785 2 110-228 3 300-2164 4 300-5987 5 106-632 6 106-709

1 4 2 1 2 2

DESCRIPTION

SINGLE PIPE GUIDE LYNCH PIN (7/16" X 2") SUPPORT PIN BACKUP BRACKET FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USED FOR SINGLE PIPE LOADING

NOTE:

03

ID0178556

328

PIPEBOX SPACER

2

3

1

04

ID0183059

329

PIPEBOX SPACER REF PART NO. NUMBER

1 362-1058 2 105-1181 3 300-4820

QTY

DESCRIPTION

1 SPACER BAR 8 SCREW (M10-1.50 X 35MM CSK SOC) 1 SPACER BAR (REAR)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. COMPONENTS ARE NOT USED FOR 400-1029 OR 400-1031 POWER PIPE. ALL OTHER PIPES UTILIZE THESE COMPONENTS.

NOTE:

04

ID0183059

330

NOTES:

ID0134963

331

CAB

332

CAB MOUNTING

1

2 3

5 4

03

ID0215220

333

CAB MOUNTING REF PART NO. NUMBER

1 2 3 4 5

300-6130 106-075 106-399 106-665 105-1373

QTY

1 4 4 4 1

DESCRIPTION

CAB FRAME SCREW (M20-2.50 X 60MM, 10.9) WASHER (M20, HARDENED) LOCKNUT (M20-2.50, 10.9) SHIM

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0215220

334

SUPPORT ARM

2 1

3

6 5

4

04

ID0212447

335

SUPPORT ARM REF PART NO. NUMBER

1 2 3 4 5 6

300-6151 300-6152 107-010 107-565 215-799 106-709

QTY

1 1 2 4 1 4

DESCRIPTION

SUPPORT ARM SHIM FLG LK SCREW (M12-1.75 X 30MM) FLG LK SCREW (M12-1.75 X 40MM) VOLTAGE STAKE FLG LK NUT (M12-1.75)

REMARKS

ATTACH TO RIGHT TRACK FRAME

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0212447

336

SEAT

1

2 3

03

ID0212499

337

SEAT REF PART NO. NUMBER

1 2 3

117-631 105-095 105-089

QTY

DESCRIPTION

1 SEAT ASSEMBLY 4 WASHER (1/4") 4 LOCKNUT (5/16-NC)

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

117-573 117-912 214-964 214-965

BACK CUSHION ASSM'Y SEAT CUSHION ASSM'Y W/SWITCH SEAT SWITCH W/ BOOT SEAT SWITCH HARNESS

FOOTNOTES:

NOTE:

03

ID0212499

338

BATTERY COMPARTMENT

2 4

3

1

02

ID0212452

339

BATTERY COMPARTMENT REF PART NO. NUMBER

1 2 3 4

215-262 108-189 337-001 195-339

QTY

DESCRIPTION

2 2 4 4

BATTERY (12V, 925 AMP) BATTERY HOLD DOWN BATTERY BOLT WING NUT (1/4-NC)

1 1 2

BATTERY CABLE BATTERY CABLE BATTERY

REMARKS

NOT SHOWN:

215-1443 215-1444 273-267

FOOTNOTES:

NOTE:

02

ID0212452

340

HEATER

TIER 3, & TIER 4i

6 5 4

2 B

3 5

2 A 3 2C 2A

1

7 8

08

ID0212667

341

HEATER

TIER 3, & TIER 4i REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

500-1623 1 HEATER 116-750 188 BULK HOSE (5/8", SOLD PER 1") 110-217 8 WORM CLAMP (7/16" TO 1") 499-705 1 HEATER VALVE MOTOR 514-285 2 S/O COUPLER (08N-10H90) 115-126 1 REDUCER (12N-08NF) 500-1725 1 SKID PLATE 106-161 4 FLG SCREW (M6-1.00 X 20MM)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-1726 500-2013

1 SWITCH, BLOWER 1 KNOB, BLOWER SWITCH

FOOTNOTES:

LENGTHS USED AND QUANITY A - TIER 3/TIER 4i - USE 2 @ 55 1/2" B - TIER 3/TIER 4i - USE 1 @ 32 C - TIER 3/TIER 4i - USE 1 @ 46

NOTE:

08

ID0212667

342

AC COMPONENTS TIER 3, & TIER 4i

1

4

6

7 5 2 4

07

3

ID0215177

343

AC COMPONENTS TIER 3, & TIER 4i REF PART NO. NUMBER

1 2 3 4 5 6 7

500-1622 300-6150 106-709 106-469 106-497 106-724 110-259

QTY

1 1 4 7 2 2 2

DESCRIPTION

A/C UNIT COMPRESSOR MOUNT FLG LK NUT (M12-1.75) FLG SCREW (M12-1.75 X 30MM) FLG SCREW (M10-1.50 X 35MM) FLG SCREW (M10-1.50 X 25MM) BOLT-ON CLAMP (.625")

REMARKS

USE REPLACEMENT FILTER 500-2411 SEE FOOTNOTE 1 SEE FOOTNOTE 2 LOCTITE 242, TORUE TO 25 FT. LBS.

SEE FOOTNOTE 1

NOT SHOWN:

217-701

RELAY

FOOTNOTES:

1. USED ON TIER 3 ONLY 2. USE 7ea ON TIER 3, AND USE 4ea ON TIER 4i

NOTE:

07

ID0215177

344

CANOPY 8

4

10

3

1

2 5

3

10 7 9

3 6 2 12

05

11

ID0212649

345

CANOPY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 CANOPY 6 CLIP NUT (3/8-NC) 11 FLG LK BOLT (3/8-NC X 5/8") 1 REAR PANEL 8 CLIP NUT (3/8-NC) 1 BRACKET 1 BRACKET 1 BRACKET 3 FLG LOCKNUT (3/8-NC) 6 FLG LK BOLT (3/8-NC X 1-1/2") 1 SUPPORT BAR 2 FLG LK BOLT (3/8-NC X 1")

362-1309 107-011 501-153 300-8519 105-260 300-8530 300-8280 300-8279 105-834 105-874 300-8587 105-826

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0212649

346

TOOL TRAY

3

4

1

2 04

ID0215229

347

TOOL TRAY REF PART NO. NUMBER

QTY

1 300-6224 2 106-386 3 106-381 4 215-0037

1 TOOL TRAY 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 1 GROUND STRAP

DESCRIPTION

REMARKS

USE EXISTING HARDWARE FROM RIGHT CONSOLE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0215229

348

AC HYDRAULICS

9 8

3 10

6 TO AUXILARY PUMP

2

TO LOW PRESSURE RETURN TUBE

4 5

11 1 7

03

TO FAN MOTOR INLET

ID0215193

349

AC HYDRAULICS REF PART NO. NUMBER

QTY

1 154-300 2 154-298 3 154-315 4 154-252 5 154-653 6 150-2709 7 515-202 8 150-2716 9 150-2717 10 150-2383 11 154-265

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONNECTOR (10O-12S90) CONNECTOR (10S-10O90) UNION (10O-10OFX90) CONNECTOR (04S-04O90) HOSE (04OFX-40"-3000) HOSE (10OFX90L-65"-4000) HOSE (10OFX-106"-3000) AC HOSE (-08 90 W/PORT, -08 45, 75.5") AC HOSE (-10 90 W/PORT, -10 45, 75.5") HYDRAULIC COMPRESSOR UNION RUN TEE (04OFX-04O-04O)

REMARKS

25 OZ REFRIGERANT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1 SERVICE PARTS FOR REF No. 10: 150-2289 RELIEF CARTRIDGE 150-2290 SOLENOID VALVE CARTRIDGE 500-1330 SOLENOID COIL 500-1626 MOTOR SEAL KIT 150-3409 MOTOR

NOTE:

03

ID0215193

350

AC FUSE BLOCK MOUNTING

1

30 AMP SPARE 10 AMP HEATER 30 AMP BLOWER MOTOR 30 AMP CONDENSOR MOTOR

2

01

ID0215201

351

AC FUSE BLOCK MOUNTING REF PART NO. NUMBER

1 2

106-049 106-048

QTY

DESCRIPTION

REMARKS

2 BOLT (#10-24 X 3/4", PLPS) 2 LOCKNUT (#10-24)

NOT SHOWN:

217-701 106-231 106-385

1 2 2

RELAY SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00)

FOOTNOTES:

NOTE:

01

ID0215201

352

CAB WORKING LIGHTS

6

3

1

2 4

5

01

ID0215224

353

CAB WORKING LIGHTS REF PART NO. NUMBER

1 2 3 4 5 6

306-602 214-103 106-162 106-386 115-320 217-057

QTY

1 1 2 2 1 2

DESCRIPTION

ALARM (2-WAY) MALE CONNECTOR FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) GROMMET (1-1/2") WORKING LIGHT - CLEAR

REMARKS

USED ON FRONT FIREWALL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0215224

354

CAB SERVICE PARTS 4

3

2

1

8

6 7 5

05

ID0215285

355

CAB SERVICE PARTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

500-1628 500-1629 500-1631 500-1630 500-1635 500-1633 500-1634 500-1632

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REAR WINDOW LEFT WINDOW RIGHT CANOPY MOUNT LEFT CANOPY MOUNT FRONT WINDSHEILD (FIXED) DOOR FRONT WINDSHIELD (MOVING) RIGHT WINDOW

REMARKS

USES 2X 117-558 LATCH

NOT SHOWN:

500-2461 CAB DOOR SEAL 500-2462 DOOR LATCH ASSEMBLY (INSIDE) 500-2485 DOOR HANDLE

INCLUDES 1X 500-2485 DOOR HANDLE REPLACEMENT HANDLE ONLY. DOES NOT INCLUDE ASSY PARTS.

FOOTNOTES:

NOTE:

05

ID0215285

356

NOTES:

ID0134963

357

ACCESSORIES

358

ANTIFREEZE TANK

1

13 10 11

12 4 9 2

8 7

5

6 3 14

03

ID0162143

359

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 WATER TANK (8 GAL) 4 FLG LK BOLT (1/4-NC X 1/2") 1 ALL THREAD (16N) 1 TANK MOUNT 1 STREET ELBOW (16N-16NF90) 2 T-BOLT CLAMP (1.25" - 1.50") 15 BULK HOSE (1", SOLD PER FT) 2 S/O COUPLER (16N-16H) 2 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 25MM) 2 FLG LK SCREW (M8-1.25 X 16MM) 2 FLG LOCKNUT (M8-1.25) 1 BK CONNECTOR (16NF POLY) 1 SHUT-OFF (16NF-16NF)

364-515 105-836 115-1016 329-749 115-440 111-027 116-460 155-136 106-387 106-724 106-380 106-386 157-490 514-318

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0162143

360

CANOPY

4

14

13

12 5 2

6

1 10

9

7 3 8

11

03

ID0168289

361

CANOPY REF PART NO. NUMBER

QTY

1 324-508 2 110-239 3 110-284 4 118-341 5 110-078 6 106-724 7 110-032 8 300-2380 9 300-2376 10 105-502 11 106-387 12 106-712 13 106-385 14 190-1286

1 2 2 2 2 4 1 1 1 1 4 2 2 1

DESCRIPTION

OUTER MOUNT LANYARD CABLE (13.5") PULL PIN (3/16" X 13/16") VELCRO STRAP MACH. BUSHING (1", 14GA.) FLG SCREW (M10-1.50 X 25MM) SNAPPER PIN (5/16" X 2-1/2") OUTER MOUNT HOOD MOUNT COTTER PIN (3/16" X 2") FLG LOCKNUT (M10-1.50) FLG SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00) CANOPY

REMARKS

SUPERSEDES 118-215; FOR SERVICE PARTS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 500-1531 FRAME; 500-1530 CANVAS COVER

NOTE:

03

ID0168289

362

HEATED GREASER

1

3

4

5 2

01

ID0266378

363

HEATED GREASER REF PART NO. NUMBER

1 2 3 4 5

190-1300 150-2064 214-843 117-549 117-548 110-030

QTY

1 1 1 1 4

DESCRIPTION

HEATED HOSE KIT HOSE (06OFX90L-28"-3000, SPECIAL) GREASER JUMPER HARNESS INSULATOR (1" ID X 5.00"") PIPE INSULATION CABLE TIE (1/16" TO 4")

REMARKS

INCLUDES REF NO.'S 1-5

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0266378

364

JT PIPE BOX (TALL) 4 5 6 7 8 9

10

3 13 13

11

2

04

1 12

ID0156810

365

JT PIPE BOX (TALL) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

190-1136 329-693 110-228 300-1005 300-2299 300-2298 300-2297 300-2296 300-2295 300-1007 300-1728 300-1725 300-1729 300-2294

QTY

1 8 2 1 1 1 1 1 1 1 1 2 1

DESCRIPTION

REMARKS

JT PIPE BOX SUB JT PIPE BOX LYNCH PIN (7/16" X 2") BAR FLAG FLAG FLAG FLAG FLAG FLAG LIFT BLOCK LIFT BAR PIN FRONT PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0156810

366

AT PIPE BOX (TALL) 6 7 8 9 10 3

5 12

12

4

11

1

2

03

ID0156815

367

AT PIPE BOX (TALL) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-1138 300-1711 300-1732 313-252 110-228 300-1723 300-2298 300-2297 300-2296 300-2295 300-1007 300-1724 300-2294

QTY

1 2 1 8 2 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

AT PIPE BOX SUB AT PIPE BOX PIN LIFT BLOCK LYNCH PIN (7/16" X 2") BAR FLAG FLAG FLAG FLAG FLAG LIFT BAR FRONT PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0156815

368

JT PIPE BOX (SHORT) 5 6

7 8 9 10 11

13

13 12 1

2

03

3

4

ID0156859

369

JT PIPE BOX (SHORT) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

190-1135 300-1642 110-228 300-1729 300-1005 300-2299 300-2298 300-2297 300-2296 300-2295 300-1007 300-1728 300-1725 300-2294

QTY

1 8 2 2 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

JT SHORT PIPE BOX SUB JT SHORT PIPE BOX LYNCH PIN (7/16" X 2") PIN BAR FLAG FLAG FLAG FLAG FLAG FLAG LIFT BLOCK LIFT BAR FRONT PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0156859

370

AT PIPE BOX (SHORT)

6 7 8 9 10 3

4

12

2 12 11 1 5

03

ID0156865

371

AT PIPE BOX (SHORT) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-1137 300-1619 300-1732 313-252 110-228 300-1723 300-2298 300-2297 300-2296 300-2295 300-1007 300-1724 300-2294

QTY

1 2 1 8 2 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

AT SHORT PIPE BOX SUB AT SHORT PIPE BOX PIN LIFT BLOCK LYNCH PIN (7/16" X 2") BAR FLAG FLAG FLAG FLAG FLAG LIFT BAR FRONT PIN

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0156865

372

DRILLING FLUID TRANSFER 3 2

1

5

7 4

5

6

01

ID0183211

373

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

343-273 149-919 159-485 159-176 159-239 159-181 159-180 110-134 116-973 149-119

QTY

1 1 2 1 4 1 1

DESCRIPTION

Y-STRAINER PARTS ASS'Y TRANSFER HOSE ASSY HD 2" X 50' FHC BODY (32-32N) Y-STRAINER (32NF) STRAINER (2.2" X 7") FHC ADAPTER (40-32N) FHC BODY (40-32H) WORM CLAMP (2-1/6" TO 2-3/4") TRANSFER HOSE (50 FT) FHC ADAPTER (32-32H)

REMARKS

INCL REF NO'S 1 - 3 INCL REF NO'S 4 - 7

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0183211

374

GROUNDING HARDWARE

3 2 3

2

1

4 7 3

3

2 4

6 1 2

5 8 1

1

8

01

ID0183210

375

GROUNDING HARDWARE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

100-074 106-217 106-221 106-455 215-771 215-827 183-658 215-790 215-824

QTY

4 4 4 2 1 8 1 2

DESCRIPTION

REMARKS

STRIKE MAT KIT BOLT (1/4-NC X 1", SIL BRZ) INT STAR WASHER (1/4",SIL BRZ) LOCKNUT (1/4-NC, SIL BRZ) GROUND RECEPTACLE (.3125" FM) GROUND CABLE (6 GA X 6' M-EYE) MAT STAKE GROUND CABLE (6GA X 20' M-EYE) GRID (6')

INCL REF NO'S 1-8

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0183210

376

WIRELINE KIT JT3020 & JT30

7

3 SEE FOOTNOTE 2

04

1

4 2

5

6

ID0318802

377

WIRELINE KIT JT3020 & JT30 REF PART NO. NUMBER

1 2 3 4 5 6 7

190-1823 215-1959 215-2264 154-287 155-210 115-156 358-855 110-031

QTY

DESCRIPTION

WIRELINE SWIVEL KIT 1 WATER SWIVEL 1 COLLECTOR RING 1 CONNECTOR (16S-16O90) 1 CONNECTOR (08N-08N) 1 REDUCER (08N-06NF) 1 PACK-OFF FITTING 2 CABLE TIE (1/2") 20" LG

REMARKS

INCLUDES REF NO.'S 1-7 AND ITEMS LISTED IN THE NOT SHOWN LIST SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

117-555 AR THREAD SEALING TAPE, NICKEL 500-2486 1 THREAD COMPOUND, 12 OZ. 500-1948 1 THREAD COMPOUND, 1 OZ.

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948, OR 500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THDS. 2. CONNECTOR ATTACHES TO HOSE 150-1972 IN HOSE TRACK..

NOTE:

04

ID0318802

378

NOTES:

ID0134963

379

MISCELLANEOUS

380

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

381

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

382

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

383

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

385

386

JT/AT3020 Related Publications Component

Ass’y

P/N

Model: JT/AT3020 ............. Parts Manual .................................................................... ............. 053-1149 JT/AT3020 .............. Operators Manual ............................................................ ............. 053-1152 JT/AT3020 ............. Repair Guide (Service Manual) ....................................... .................. N/A JT/AT3020 ............. Technical Supplement……… ........................................... .............. 053-1151 Engine: Cummins… ............ Operators Manual – QSB 6.7………………… ........... 194-661 ....... 053-1035

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 194-871 Element (primary) ........................................................................................... 195-1040 Element (safety) ............................................................................................... 195-1041 Oil Filter Element (spin-on)…. .......................................................................................... 195-1034 Fuel Filter Primary Element .............................................................................................. 195-1035 Fuel Filter Secondary Element ......................................................................................... 195-1036

Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) - Return ...................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) - Return ............................................. 153-791 Element (spin on) – Charge ………………………………………………………… 149-939

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

01

ID0183559

387

ID0040564

388

ID0135281