Ditch Witch JT2720 Parts Manual 053-471 PDF

1

JT2720

ISSUE NO. 13PL-05/19 For Replacement Copy Order P/N 053-471

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT2720 Directional Drilling System

Copyright 2004, 2006, 2007, 2008, 2012, 2014, 2105, 2019 by The Charles Machine Works, Inc.

Works, Inc.

, Ditch Witch, CMW, and Subsite, are registered trademarks of The Charles Machine

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location - JT2720 ................................ 8

Engine Components

Air Filter System ....................................... 18 Cold Start Kit ............................................. 22 Engine - John Deere Diesel ............................ 14 Engine Oil Drain - Remote .......................... 20 Radiator .................................................... 16

Frame Components

Battery Support ........................................ 44 Covers ....................................................... 42 Front Bearing Support .............................. 32 Front Sprocket .......................................... 28 Hoods ....................................................... 34 Hose Track ................................................ 26 Side Panels ............................................... 36 Sound Insulation - Lower ........................... 40 Sound Insulation - Upper ........................... 38 Thrust Drive .............................................. 30

Operator Station

Console - Auxiliary ...................................... 56 Operator Station Gauges ......................... 52 Seat Mount ............................................... 50 Step/Handle ............................................. 48 Tool Box Gauges ................................. 58, 60

Track Frame

Cylinder - Grease ......................................... 72 Fuel Tank ................................................... 76 Gearbox - Track Drive Planetary ..................... 66 Idler, Front ................................................ 68 Idler, Roller ................................................ 70 Stabilizer - Rear .......................................... 74 Track Group - Rubber .................................. 64

Lubricator Systems

Applicator ............................................... 100 Auto-Lubricator Assembly ........................ 96 Grease Pump ............................................ 98 Grease Pump Mount ................................. 92 Selector Valve ........................................... 94 Thread Lubricator ..................................... 90

Drill Frame

Carriage .................................................. 110 Carriage Chain ........................................ 116 Gearbox - Planetary Thrust Drive ................. 106 Gearbox - Rotation .................................... 112 Pivot ....................................................... 104 Wrench - Breakout .................................... 114 Wrench - Front ......................................... 108

Pipe Loader System

Pipe Box - Aux .......................................... 134 Pipe Box - Std .......................................... 132 Pipe Loader - Lifter - Begins ............... 124, 126 Pipe Loader - Mount - Begins ............. 120, 122 Pipe Loader - Shuttle - Begins ............ 128, 130

Fluid System

Drilling Fluid Transfer ............................. 150 Mud Pump - 46gpm - Begins ............... 142, 144 Mud Pump/Antifreeze Tank ................... 138 Mud Pump Inlet/Wash Wand ............... 146 Mud Pump Hydraulics ............................ 140 Wash Wand ............................................. 148

Anchor Systems

Auger Anchor Drive, Left .......................... 84 Auger Anchor Drive, Right ........................ 86 Auger Driver ............................................. 80

VER.01

ID0134929

5

6

CONTENTS______________________ Hydraulics

Anchor Motor Hydraulics - Left ............... 220 Anchor Motor Hydraulics - Right ............. 222 Anchor Valve Pressure/Return .............. 218 Auxiliary Pressure Hydraulics ..........172, 174 Auxiliary Valve/Breakout Wrench ......... 232 Auxiliary Valve/Front Wrench Hyd. ....... 234 Auxiliary Valve/Pipe Lift Hydraulics ........ 176 Auxiliary Valve/Rear Wrench Hyd. ......... 236 Brake Line ............................................... 212 Charge Filter/Shifting Solenoid .............. 170 Cylinder Anchor Drive - Thrust................ 226 Cylinder Anchor Thrust - Left .................. 224 Drill Frame Pivot Hydraulics ................... 182 Greaser Hydraulics ................................. 206 Ground Drive Control Hydraulics ........... 210 Hydraulic Cylinder - 2” x 1.25” x 2”............. 244 Hydraulic Cylinder - 2” x 1” x 2” ................. 242 Hydraulic Diagram .................................. 158 Hydraulic Motor ...................................... 240 Hydraulic Pumps ..................................... 160 Hydraulic Reservoir ................................. 164 Hydraulic Schematic ............................... 154 Load Sense Hydraulics ............................ 214 Load Sense Pressure Hydraulics ............. 216 Load Sense Pump/Case Drain ................ 228 Load Sense Return Hydraulics ................ 230 Mud Pressure Hydraulics ....................... 194 Oil Cooler Hydraulics .............................. 166 Operators Station Hydraulics ................. 238 Pump Inlet Hydraulics ............................ 162 Rotation Control Hydraulics ................... 198 Rotation Dump Solenoid Valve .............. 204 Rotation Hydraulics ................................ 202 Rotation Motor Case Drain ..................... 208 Rotation Pressure Gauge ........................ 200 Shuttle Motor Case Drain Hydraulics ..... 180 Shuttle Motor/ Auxiliary Valve ............... 178 Stabilizer Hydraulics ............................... 184 Thrust Drive Case Drain ......................... 192 Thrust Drive Hydraulics .......................... 190 Thrust Dump Hydraulics ......................... 188 Thrust Limit Kit ....................................... 196

VER.01

Thrust Pressure Gauge ............................ 186

Electrical

Dual Battery Kit ....................................... 288 Elect Schematic ............................. .248, 252 Electrical Diagram - Automation ........ 272, 274 Electrical Diagram - Console ..................... 260 Electrical Diagram - Console Cable ............ 262 Electrical Diagram - Frame/Engine ............. 256 Electrical Diagram - Pipe Loader ....... 268, 270 Electrical Diagram - Proximity ........... 276, 278 Electrical Strike System .......................... 286 Ground Drive Control .............................. 290 Photo-Electric Eye ................................... 280 Proximity Switch ............................ 282, 284 Relay Panel ..................................... 264, 266

Accessories

Fluid Mixing Accessories ......................... 294 Wire Line Assembly ................................. 296

Miscellaneous

Bolt/Nut Torque Chart ............................ 300 Filters ...................................................... 306 Optional Kits ........................................... 306 Related Publications ............................... 306 Replacement O-Ring Chart ..................... 305 Warranty Registration ............................ 308

ID0134929

7

DECALS

8

DECAL LOCATION JT2720

13

ID0129107

9

DECAL LOCATION JT2720

13

ID0129107

10

DECAL LOCATION JT2720

20.30 10.25 5.75 3.00

12.80

11.60

5.50

51

51

33

33 1.00

13

1.50

1.00

ID0129107

11

DECAL LOCATION JT2720 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

275-728 274-049 274-050 274-318 274-442 274-679 274-724 270-6773 274-862 274-863 274-864 274-865 274-866 274-869 274-877 274-883 274-884 274-875 274-890 274-891 274-892 274-920 274-922 274-934 274-935 274-936 274-909 275-023 275-033 273-475 275-120 274-672 275-148 273-146 275-184 275-197 270-5127 275-230 275-307 273-278 275-355 275-400 275-449 275-450 274-291 274-993 274-990 274-991 274-992 274-952 274-946 270-1023 275-326 273-106 273-452

QTY

DESCRIPTION

DECAL KIT - JT2720 7 DANGER ELECTROCUTION 1 WARNING JOBSITE HAZARD 4 TIE DOWN LOCATION 8 LIFT LOCATION 1 JT2720 MODEL - ID 1 WARNING ONE CALL NOTIFICATION 1 PATENT 1 FRONT SWITCH PANEL 1 CENTER SWITCH PANEL 1 BACK SWITCH PANEL 1 SET UP CONTROL PANEL 1 BATTERY-LIGHTS-ROTATION 1 INSTRUMENT PANEL AR GRAPHIC STRIPE 1 DITCH GRAPHIC STRIPE 1 WITCH GRAPHIC STRIPE 2 JET TRAC LOGOTYPE 1 PULLBACK SPEED CONTROL 1 RIGHT CONTROL PANEL 1 RIGHT GAUGE PANEL 1 AUTOMATION CONTROLLER 1 FLUID PRESSURE 47 GPM - 1366 PSI 1 GROUND DRIVE SWITCH PANEL 1 HYD HOSE CONNECTION 1 ANCHOR DRIVER CONTROL PANEL 4 AUTOMATION REFLECTOR PANEL 1 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM 1 WARNING READ OPERATOR MANUAL 1 RESERVOIR (THF) 1 ENVIRO HYDRAULIC RESERVOIR 1 FUEL TANK (DIESEL) 1 CAUTION ADD COOLANT 11 WARNING MOVING PARTS 2 DANGER ROTATING SHAFT 1 BATTERY DECAL 6 WARNING STRIPE (1.750” X 18”) 1 DITCH WITCH EMBLEM 1 DANGER WRENCH 1 CAUTION HOT PARTS 1 NOTICE OIL LEVEL 1 LOGO PLACARD 1 LOGO PLACARD 1 SOUND POWER RATING 1 THRUST GAUGE OVERLAY 1 RIGHT CONSOLE PANEL 1 REMOTE START/STOP 1 ROTATION GAUGE OVERLAY 1 RELAY PANEL 1 ROW SELECTOR PANEL 1 NOTICE OIL LEVEL 8 WARNING CRUSHING WEIGHT 1 LUBRICATOR 1 NOTICE COOLANT

REMARKS

4 PER TRAFFIC CONE

USE 65”

ENDS WITH S/N 2R2814 ENDS WITH S/N 2R2814

SEE FOOT NOTE 2

SEE FOOT NOTE 1 4 PER PIPE BOX

BEGINS WITH S/N 2R2815 BEGINS WITH S/N 2R2815 BEGINS WITH S/N 2R2815 BEGINS WITH S/N 2R2815

4 PER PIPE BOX

FOOTNOTES

1. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL. 2. NOT PART OF KIT. USED ON MACHINE W/PHOTOELECTRIC EYES.

13

ID0129107

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE 24 27 26 22 25 12 17

13

18 19

23

22

34

20

9

6

21

28

5 35 36 14

32

10 6

31

33 8 3 2

29 30 4 5 11

7

15 19 16

1

3 37

4

2

7

12

ID0089408

15

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

194-020 1 217-450 195-897 194-823 165-883 194-815 159-231 194-493 165-755 165-769 194-432 194-433 116-488 3 106-724 6 106-387 6 106-342 3 106-398 6 106-545 3 353-312 1 105-998 4 106-341 2 106-545 2 343-416 1 106-162 3 107-096 3 353-313 2 105-247 8 363-677 1 105-273 2 105-070 10 105-117 3 106-074 1 194-027 2 194-031 1 194-201 1 196-351 1 354-661 1 106-090 2 105-245 2 217-736 1 114-033 1 155-241 1 156-277 1 156-276 1 156-275 1 217-550 1 156-226 1 215-113 1 215-183 1 117-378 AR

DESCRIPTION

REMARKS

ENGINE - JOHN DEERE DIESEL ALTERNATOR STARTER THERMOSTAT GASKET, THERMOSTAT OIL FILTER ELEMENT FUEL FILTER ELEMENT (SPIN-ON) PRIMARY FILTER SEDIMENT BOWL EXHAUST MUFFLER GASKET AIR INLET GASKET WATER PUMP (CAST IRON) WATER PUMP INSERT PLATE KIT ISOLATION MOUNT FLG SCREW (M10-1.5 X 25mm) FLG LOCKNUT (M10-1.50) SCREW (M16-2.00 X 90mm) WASHER (M16, HARDENED) LOCKNUT (M16-2.00 PRV TRQ, 10.9) ENGINE MOUNT BOLT (M16-2.00 X 40mm) SCREW (M16-2.00 X 70mm) LOCKNUT (M16-2.00, PRV TRQ, 10.9) RUBBER GUARD FLG SCREW (M8-1.25 X 20mm, GD8) LOCKNUT (M8-1.25, NLK) REAR ENGINE MOUNT SCREW (M12-1.75 X 35mm) BRACKET SCREW (M12-1.75 X 30mm) LOCK WASHER (1/2") WASHER (5/16") SCREW (M16-2.00 X 60mm) MUFFLER CLAMP (4.143") MUFFLER MUFFLER EXHAUST TUBE (4" X 12") THROTTLE BRACKET LOCK WASHER (M10) SCREW (M10-1.50 X 25mm) OIL PRESSURE SWITCH REDUCER (M10-1.0 -02NF) S/O COUPLER (02N-05H90) COMPRESSION NUT (05T) FERRULE (05T) TUBE CONNECTOR (O4H-05T) WATER TEMPERATURE SENDER REDUCER (02N-02NF) OIL PRESSURE SENDER SENDER, OIL PRESSURE HD BULK HOSE, LOW PRESSURE (-12)

OBSOLETE

OBSOLETE

LOCTITE 567 LOCTITE 567

LOCTITE 567 OBSOLETE, LOCTITE 567 USE 1 @ 110"

NOT SHOWN: FOOTNOTES:

NOTE:

12

ID0089408

16

RADIATOR

3 23 2 1

6

5

14

13 4

18 20

14

24 19

15 8 14 12

14

16 7

10

16

7

17 21

22 11 25

06

9

ID0089409

17

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

343-683 116-727 106-628 105-894 107-010 306-833 343-289 116-487 106-700 106-685 106-164 105-894 116-733 116-732 110-134 194-737 105-117 107-096 194-809 184-404 106-602 353-312 194-020 106-397 105-091 170-344 170-354

QTY

DESCRIPTION

1 1 1 1 1 1 1 2 2 2 4 4 1 1 4 1 4 4 1 1 4 1 4 -

TOP RADIATOR BRACKET SHOCK MAINT SCREW (M10-1.5 X 60MM) LOCKNUT (M10-1.5, PRV TRQ, 10.9) FLG LK SCREW (M12-1.75 X 30MM) RADIATOR/OIL COOLER RADIATOR ISOLATOR MOUNT SCREW (M12-1.75 X 80mm) LOCKNUT (M12-1.75, PRV TRQ, 10.9) FLG LK SCREW (M10-1.50 X 30MM) LOCKNUT (M10-1.5,PRV TRQ,10.9) LOWER COOLANT HOSE UPPER COOLANT HOSE WORM CLAMP (2.062" TO 2.750") FAN GUARD (24") WASHER (5/16") LOCKNUT (M8-1.25, NLK) FAN (23") COOLING FAN SPACER SCREW (M8-1.25 X 80MM) ENGINE MOUNT ENGINE - JOHN DEERE DIESEL WASHER (M12, HARDENED) LOCK WASHER (5/16") FAN BELT FAN BELT

REMARKS

ENDS WITH S/N 2R2552 BEGINS WITH S/N 2R2217

9 BLADE, 35P

OBSOLTE

ENDS WITH S/N 2R2216; SEE FOOTNOTE 1 BEGINS WITH S/N 2R2217; SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 170-344 FAN BELT USED W/ 6.8" MAX O.D. CRANKSHAFT PULLEY 2. 170-354 FAN BELT USED W/ 7.55" MAX O.D. CRANKSHAFT PULLEY

NOTE:

06

ID0089409

18

19

20

21

22

23

24

NOTES:

ID0134963

25

FRAME COMPONENTS

26

27

28

29

30

31

32

33

34

35

36

SIDE PANELS 1

13 18

9

14

17

8 16

2

3

15 3 21 4 6

2

19

7

2

12

5

20

07

11 10

ID0089463

37

SIDE PANELS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21

353-316 343-286 106-551 106-992 343-191 106-991 106-386 343-517 343-287 343-190 343-189 343-187 343-533 343-775 343-336 343-514 111-002 105-617 106-228 117-558 214-961 217-309 110-757 110-596 343-606 350-518 106-162

QTY

DESCRIPTION

1 BACK GRILLE 1 BACK GRILLE 42 CLIP NUT (M8-1.25) 25 FLG SCREW (M8-1.25 X 25MM) 1 LOWER REAR PANEL (LH) 42 FLG LOCK SCREW (M8-1.25 X 20MM) 15 FLG LOCKNUT (M8-1.25) 1 LEFT REAR DOOR 1 VENT 1 LOWER REAR PANEL (RH) 1 FRONT PANEL (RH) 1 FRONT PANEL (LH) 1 FRONT DOOR (LH) 1 SUPPORT 1 RIGHT REAR DOOR 1 RIGHT FRONT DOOR 2 LIFT-OFF HINGE (OFF-SET) 2 LIFT-OFF HINGE (OFF-SET) 16 SCREW (M5-0.80 X 10MM) 5 ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) 5 LEVER LATCH KEY (PAIR) 1 BATTERY SUPPORT PLATE 1 HYDRAULIC RESERVOIR 15 FLG SCREW (M8-1.25 X 20MM)

REMARKS

ENDS WITH S/N: 2R2706 BEGINS WITH S/N: 2R2707

ENDS WITH S/N: 2R2218 BEGINS WITH S/N: 2R2219

USE LOCTITE 242 OR EQUIVALENT

ADJUSTABLE; LOCKING; INCLUDES: KEYS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0089463

38

39

40

41

42

43

44

45

46

NOTES:

ID0134963

47

OPERATOR STATION

48

49

50

SEAT MOUNT

1

27 7 32 6

37 4 3

2

31

39

35 25 33

29 34 36 30

10 11

5

12

8 9

15 13

20 26 38

28

24

40

14

41 16

17

21 23 22

19

18

27

13

ID0113592

51

SEAT MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

117-402 1 217-935 348-721 1 105-003 8 107-095 9 348-694 1 106-551 9 348-685 1 105-833 8 106-413 8 107-206 2 105-057 2 125-739 4 179-240 1 348-600 343-555 179-244 1 350-275 2 348-695 1 106-992 4 106-386 4 348-711 1 348-693 1 348-684 1 117-558 1 214-961 217-309 110-757 1 110-596 111-026 2 115-355 1 110-981 AR 115-069 2 322-362 2 105-806 1 107-096 1 344-0001 1 500-1962 110-223 1 106-237 1 106-093 1 110-222 1 110-224 1 110-253 2 105-297 4 106-739 2 106-391 2 106-758 2

DESCRIPTION

REMARKS

SEAT ARM REST SEAT SWITCH (ON/OFF) SEAT PLATE FLG LOCKNUT (5/16-NC) FLG SCREW (M8-1.25 X 16MM) LEFT COVER CLIP NUT (M8-1.25) LEFT CONSOLE FLG LOCKNUT (1/2-NC) CARRIAGE BOLT (1/2-NC X 1") SCREW (M12-1.75 X 35MM) WASHER (9/16") COMPOSITION BUSHING (1.756") PIN TRACK FRAME CENTER FRAME PIN ALUMINUM SLEEVE (1/16") FLOOR TREAD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) SEAT MOUNT RIGHT COVER RIGHT CONSOLE ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUST, LOCKING) KEY (PAIR) BOLT-ON CLAMP (1-1/4", PAIR) GROMMET (1-3/8") BULK CABLE (1/16",SOLD PER 1') GROMMET (3/4") BACKUP SPACER SCREW (M8-1.25 X 25MM) LOCKNUT (M8-1.25, NLK) UMBRELLA (6.5') UMBRELLA POLE (16") LATCH BRACKET LOCKNUT (M6-1.00,PRV TRQ,NLK) SCREW (M6-1.00 X 45MM) HOOD LATCH ANCHOR BRACKET POP RIVET (3/16" X 1/2") BOLT (1/4-NC X 3-1/4") SHLD BLT (M12 X 20MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.50)

INCL SEAT SWITCH (ON/OFF)

JT1720 JT2720

INCL KEYS

USE 1 @ 12"

FOOTNOTES:

13

ID0113592

52

OPERATORS STATION GAUGES 19

26

32 30 1 2

4 2

20

3

27

24

36 18

2

3

20

33

28

6

8

17 16

7 10

7 20

22 11

13 12

34

14 21

23

5

15

9

35

29

25

23

31

ID0108736

53

OPERATORS STATION GAUGES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

217-940 1 217-209 1 116-849 1 217-911 5 217-916 2 159-450 1 190-860 1 121-014 1 362-931 1 362-930 2 362-929 1 121-013 1 191-047 1 217-579 1 217-552 1 215-131 1 215-415 217-531 1 215-415 215-133 1 215-415 217-020 1 217-027 1 217-036 1 217-074 2 217-046 214-429 1 197-431 217-232 1 197-232 516-086 1 190-876 499-108 499-109 500-1539 300-6747 217-221 1 110-560 2 106-640 16 106-237 22 306-607 1 306-608 1 217-206 1 214-103 1 N/A 1 106-574 6 348-896 1

DESCRIPTION

REMARKS

FLUID FLOW POTENTIOMETER POTENTIOMETER POD INCL REF NO 30 POTENTIOMETER KNOB ROCKER SWITCH (ON-OFF-ON (SPDT) ROCKER SWITCH (ON-OFF-ON (DPDT) HYD VALVE (PRESSURE REDUCING) (VITON) SEAL REPAIR KIT LEFT CONSOLE COVER SWITCH PANEL SWITCH PANEL SWITCH PANEL RIGHT CONSOLE COVER USED ON JT1720 PRESSURE GAUGE (3000PSI) PRESSURE GAUGE (6000PSI) USED ON JT2720 SEE FOOTNOTE 1 PRESSURE GAUGE (6000PSI) OIL PRESSURE GAUGE OPTION NITE-LIGHT KIT (12V DC) WATER TEMPERATURE GAUGE OPTION NITE-LIGHT KIT (12V DC) FUEL GAUGE OPTION NITE-LIGHT KIT (12V DC) PILOT LIGHT INSERT (RED) HYD OIL HI TEMP INSERT (YELLOW) HYD OIL PSI LENS REFLECTOR BULB (12V DC) CONTROL MODULE REBUILT CONTROL MODULE EL STR SYS CONTROL MODULE REBUILT CONTROL MODULE HYD CONTROL VALVE (DIRECTIONAL) W/HANDLE SEAL REPAIR KIT (PUSH PIN SET) PUSH BUTTON FOR USE WITH 516-086 3 POSITION SWITCH FOR USE WITH 516-086 VALVE HANDLE ASSEMBLY FLOW METER DISPLAY POP RIVET (3/16" X ", ALUM) SCREW (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00, PRV TRQ, NLK) HORN BUTTON BUTTON COVER INCL ANTENNA (LOCATED ON HOOD) BUTTON SWITCH (SPST) 2-WAY MALE CONNECTOR SUBSITE 90D FOR UNITS WITHOUT 90D ANTENNA CLIP NUT (M6-1.00) COVER PLATE

NOT SHOWN:

FOOTNOTES:

1. IF DECALS ARE NEEDED ORDER KIT 191-048 2. USE REPLACEMENT KIT 190-2824 FLOW METER NOTE:

23

ID0108736

54

OPERATORS STATION GAUGES REF PART NO. NUMBER

QTY

DESCRIPTION

27. 105-810 28. 106-048 29. 107-312 30. 274-940 31. 348-960 32. 348-961 33. 110-962 34. 217-079 217-552 35. 111-030 36. 319-412

2 2 6 1 1 1 2 1 1 1 1

BOLT (#10-24 X ‡", SOC) LOCKNUT (#10-24) SCREW (M6-1.00 X 25MM, BUT SOC) INDICATOR DECAL RIGHT CONSOLE COVER LEFT CONSOLE COVER FILLER PLUG PRESSURE GAUGE (10000PSI) PRESSURE GAUGE (6000PSI) PLUG (1/2" DOUBLE D) FLOW METER WEATHER COVER

REMARKS

BEGINS WITH S/N 2R3048 BEGINS WITH S/N 2R3048 USED ON JT2720 USED ON JT1720

NOT SHOWN:

FOOTNOTES:

NOTE:

23

ID0108736

55

56

57

58

TOOL BOX GAUGES ENDS WITH S/N 2S4079 JT2720

1

11

1

2

10 8

9

12

7 4

6 5

07

3

ID0092353

59

TOOL BOX GAUGES ENDS WITH S/N 2S4079 JT2720 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

DESCRIPTION

339-245 1 TOOL BOX 106-386 2 FLG LOCKNUT (M8-1.25) 217-917 1 ROCKER SWITCH (DPDT) OFF-(ON) 106-381 1 FLG LK SCREW (M8-1.25 X 25mm) 215-2594 1 HOUR METER 215-129 1 VOLT METER 215-415 NITE-LIGHT KIT (12V DC) 214-852 1 IGNITION SWITCH 214-961 KEY, PAIR (BASE CODE) 214-962 SWITCH MOUNTING NUT 106-162 2 FLG SCREW (M8-1.25 X 20mm) 106-551 1 CLIP NUT (M8-1.25) 343-271 1 GAUGE PANEL 110-514 1 LOCKING LATCH (ADJUSTABLE) 110-596 KEYS (PAIR) 217-911 2 ROCKER SWITCH (SPDT) (ON) OFF(ON)

REMARKS

OPTION

INCL KEYS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0092353

60

TOOL BOX GAUGES BEGINS WITH S/N 2S4122 JT2720

1

11

4 1 2

8

9

12

7

8

5

3 10

6

06

ID0069202

61

TOOL BOX GAUGES BEGINS WITH S/N 2S4122 JT2720 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

339-245 1 106-386 2 217-917 1 307-469 1 215-2594 1 215-129 1 215-415 214-852 1 214-961 214-962 106-162 3 106-551 1 307-470 1 110-514 1 110-596 217-911 2

DESCRIPTION

TOOL BOX FLG LOCKNUT (M8-1.25) ROCKER SWITCH (DPDT) OFF-(ON) HANGER HOUR METER VOLT METER NITE-LIGHT KIT (12V DC) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT FLG SCREW (M8-1.25 X 20mm) CLIP NUT (M8-1.25) GAUGE PANEL LOCKING LATCH (ADJUSTABLE) KEYS (PAIR) ROCKER SWITCH (SPDT) (ON) OFF (ON)

REMARKS

OPTION

INCL KEYS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0069202

62

NOTES:

ID0134963

63

TRACK FRAME

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

NOTES:

ID0134963

79

ANCHOR SYSTEMS

80

AUGER DRIVER

57

47

24 46 45

49

10 1

55

48

36 15 45

35 48 34

56

26

50 32 28

12

33

21

31

17

18 38

53

30

12

29

19

14

11 32 16

25

20

13

22 63

2

37

27

11

52

6

59 40

9 61

64

62

42 23

39 44

63

60

7 63 3

8

62 44

5

58 51

43

4

41

12

54

ID0065928

81

AUGER DRIVER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

DESCRIPTION

343-194 1 PIVOT FRAME 353-329 1 ANCHOR BASE 343-548 1 PIVOT 350-363 4 CENTERING CAP 343-300 4 HEX STAKE 309-508 4 HEX STAKE 343-272 - ANCHOR PARTS ASS'Y 105-917 1 CASTLE NUT (1-1/4-NF) 184-973 2 PIN 115-483 4 KLIP RING (1.250") 343-445 2 PIN (31.75mm x 262mm) 110-128 2 SPRING CLIP PIN (5/32" X 1") 106-332 20 SCREW (M10-1.50 X 70mm) 105-894 18 LOCKNUT (M10-1.50, PRV TRQ, 10.9) 165-900 1 KEY (7/16" SQ X 1.250") 105-833 1 FLANGE LOCKNUT (1/2-NC) 343-270 4 SLEEVE 343-312 1 ANCHOR PIVOT LATCH (LEFT) 115-580 2 TORSION SPRING 106-594 4 SCREW (M12-1.75 X 60mm) 106-685 4 LOCKNUT (M12-1.75, PRV TRQ,10.9) 106-612 4 SCREW (M16-2.00 X 180MM, 10.9) 106-545 4 LOCKNUT (M16-2.0,PRV TRQ,10.9) 106-164 4 FLG LOCK SCREW (M10-1.50 X 30mm) 106-387 4 FLANGE LOCKNUT (M10-1.50) 350-516 2 PIN 110-228 2 LYNCH PIN (7/16" X 2") 359-799 2 MAST 359-816 2 MOTOR MOUNT 343-549 2 ARM 356-066 2 CLAMP PLATE 343-989 8 GLIDE STRIP 343-990 4 CARRIAGE SPACER BAR 125-773 4 COMPOSITION BUSHING (1.75") 158-934 2 HYD MOTOR 500-711 - OFFSET JOYSTICK LEVER 500-758 - SEAL REPAIR KIT - SHAFT 499-854 SHAFT AND BEARING KIT 179-239 2 TAPERED PIN (44.4mm X 288mm) 181-975 2 TAPERED INSERT (1.75") 106-470 2 FLG SCREW (M16-2.00 X 40mm) 350-225 1 FLANGE 178-882 1 FLANGE 106-397 8 WASHER (M12, HARDENED) 117-134 1 COMPRESSION SPRING 125-084 6 DETENT BALL (.500") 356-364 1 AUGER (380mm) 356-365 AUGER (225mm) 356-366 AUGER (150mm) 347-806 ANCHOR SHAFT BIT

REMARKS

OBSOLETE INCLUDES REF NO.'S 4, 5, 43, 44, 51, 54 & 58

OBSOLETE

FOOTNOTES:

NOTE:

12

ID0065928

82

AUGER DRIVER REF PART NO. NUMBER

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

350-239 348-965 501-028 106-469 181-982 183-765 151-167 150-747 125-771 343-311 107-308 105-279 110-531 183-860 106-551 106-162 343-216 106-685 350-378 309-357 303-314 303-292 105-501 350-383

QTY

DESCRIPTION

REMARKS

1 1 1 4 4 4 4 4 4 1 1 1 1 AR 4 4 1 1 1 1 1 2 2 -

FLANGED HEX DRIVER STOP TUBE EXTERNAL SNAP RING (2.437") FLG SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.25") TAPERED PIN (31.7mm X 110mm) CYL (2." X 1.25" X 24.")

CYLINDER ASSEMBLY COMPOSITION BUSHING (1.25") ANCHOR PIVOT LATCH (RIGHT) SCREW (M12-1.75 X 75mm) CARRIAGE BOLT (1/2-NC X 3") HANDLE (1/2-NC, BLACK) ROLL PIN (1/2" X 1-7/8") CLIP NUT (M8-1.25) FLG SCREW (M8-1.25 X 20mm) COVER LOCKNUT (M12-1.75,PRV TRQ,10.9) WEIGHT COLLAR WELDMENT GUIDE PLATE PIN COTTER PIN (.125" X 2.0") ANCHOR STAKE COUPLER ASS'Y

INCL REF NO.'S 39, 40, 42, 44, 59 & 60

FOOTNOTES:

NOTE:

12

ID0065928

83

84

85

86

87

88

NOTES:

ID0134963

89

LUBRICATOR SYSTEMS

90

THREAD LUBRICATOR ENDS WITH S/N 2S4079

16 20 4

15

18

BE LU E PIP

12

9

23

11 21 1

17 13 5

6

8

10 22

19

7

2

8 14 3

13

ID0112097

91

THREAD LUBRICATOR ENDS WITH S/N 2S4079 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

REMARKS

190-778 LUBRICATOR KIT INCL REF NO'S 1 THRU 23 105-510 1 ROLL PIN (1/4" X 1-1/2") 106-387 2 FLG LOCKNUT (M10-1.50) 106-383 4 FLG LK SCREW (M10-1.50 X 30mm) 106-554 2 SCREW (M6-1.00 X 30mm, SOC) 117-141 1 TORSION SPRING 117-162 1 COMPRESSION SPRING (.438") 125-136 1 DETENT BALL (.187", CHROME) 125-806 2 BUSHING (.750",NYLINER) 130-331 1 CONNECTOR LINK (1-1/4") 154-221 1 CONNECTOR (06S-06O) 154-383 1 PLUG (04S) 117-186 1 EXTENSION SPRING (3.625") 157-716 1 GREASE SEAL 159-458 1 HOSE (06OFX90/90-31"-3000) 256-663 AR GREASE (14 OZ CARTRIDGE) 256-026 AR GREASE (14 OZ CART, ARTIC GD) 256-1003 1 TOOL JT LUBE (14OZ CART),ENVTL FRIENDLY METAL FREE, ALL WEATHER 359-859 1 GREASE APPLICATOR 359-869 1 GREASE BARREL 359-871 1 PLUNGER 350-436 1 LUBER BASE 350-437 1 PUMP SHAFT 359-924 1 PLUNGER 359-925 1 LUBER BASE SEE FOOTNOTE 1 105-521 1 ROLL PIN (1/4" X 1")

NOT SHOWN:

FOOTNOTES:

1. COAT ITEM 21 WITH COPPER TOOL JOINT COMPOUND (256-633 OR EQUIV.) AS LUBRICANT.

NOTE:

13

ID0112097

92

GREASE PUMP MOUNTING

1

10 2 3 4 9 5

8 7

05

6

ID0069223

93

GREASE PUMP MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

343-194 350-770 350-398 350-400 350-399 256-1005 256-031 259-858 N/A 106-329 106-387 4 106-386 106-383 4

DESCRIPTION

REMARKS

PIVOT FRAME ANCHOR ATTACHMENT FRAME GREASE PUMP COVER BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL VALVE SUB-ASS'Y SCREW (M8-1.25 X 50MM) FLG LOCKNUT (M10-1.50) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M10-1.50 X 30MM)

USED ON JT2720 USED ON JT4020

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0069223

94

95

96

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

97

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

98

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

99

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

100

APPLICATOR

2

1

1

3

5

4

03

ID0138652

101

APPLICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

305-911 106-385 306-423 116-937 107-394 107-395 305-912 106-093

QTY

DESCRIPTION

2 2 1 1 4 2 1 2

BRACKET, APPLICATOR FLG LOCKNUT (M6-1.00) WIPER PARTS ASS'Y APPLICATOR WASHER (.375", ALUMINUM) RIVET (.156 X .500) SEMI-TUBUL BASE, APPLICATOR SCREW (M6-1.00 X 45MM)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138652

102

NOTES:

ID0134963

103

DRILL FRAME

104

105

106

PLANETARY GEARBOX-THRUST DRIVE

B

807-154

107

PLANETARY GEARBOX-THRUST DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

166-158 190-061 190-799 501-723 157-521 125-388 125-368 501-676 125-387 501-629 501-721 501-830 166-258 499-893 166-257 107-467 105-160

QTY

1 1 1 2 1 1 1 1 1 1 1 1 6 8

DESCRIPTION

REMARKS

GEAR BOX SEAL KIT BEARING AND SEAL KIT OUTPUT SHAFT OIL SEAL BEARING CONE BEARING CUP HUB BEARING CONE RETAINING RING KIT RING GEAR CARRIER ASSEMBLY 6" SUN GEAR, 6" THRUST WASHER GEARBOX COVER SCREW (3/8-NF X 1-3/4, NYL) (5/16-NC X 1-1/4")

FOOTNOTES

NOTE:

B

807-154

108

109

110

CARRIAGE

30

23

16 17

21

4

22 7 19

5

20

31

33

30 15

16

6

34

9 32

11

13 29

28

12 14

2 10

1 27

8 18 25

3 24

07

26

ID0072993

111

CARRIAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

343-746 1 343-575 1 343-574 1 166-159 1 343-275 1 106-797 8 106-708 8 155-708 1 106-478 8 343-736 1 106-164 4 106-387 4 150-733 1 107-004 1 106-709 2 343-739 1 125-800 2 343-745 1 115-484 2 343-744 1 106-074 4 106-545 4 158-913 149-254 1 500-390 500-391 105-869 4 343-467 3 343-468 4 106-994 8 106-266 8 343-355 1 107-008 1 106-397 12 159-451 154-229 105-624 4 107-096 4

DESCRIPTION

CARRIAGE RH SIDE PLATE LH SIDE PLATE ROTATION GEAR BOX SAVER SUB 2.06 - 4 FM DS SCREW (M12-1.75 X 35MM, SOC) SCREW (M12-1.75 X 60mm) O-RING (218 D70) SCREW (M16-2 X 40mm, 10.9) CYLINDER SUPPORT FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M10-1.50) 2.00" STROKE CYLINDER FLG LK SCREW (M12-1.75 X 45mm) FLG LKNUT (M12-1.75) WRENCH ARM COMPOSITION BUSHING (1") WRENCH PIVOT PIN EXTERNAL SNAP RING (1.000") PLATE, WRENCH SCREW (M16-2.0 X 60mm) LOCKNUT (M16-2.00, PRV TRQ, 10.9) HYDRAULIC MOTOR HYDRAULIC MOTOR REAR SEAL KIT SHAFT SEAL KIT BOLT (1/2-NC X 2", SOC) GUARD GUIDE FLG LK SCREW (M10-1.50 X 40mm) FLG NUT (M10-1.50) ADAPTER FLG LK SCREW (M12-1.75 X 50mm) WASHER (M12, HARDENED) CHECK VALVE BK CONNECTOR (060-06O90BK) SCREW (M8-1.25 X 70MM, SOC) LOCKNUT (M8-1.25, NLK)

REMARKS

ENDS WITH S/N 2R2553, TORQUE 80 FT/LBS 242 LOCKTITE BEGINS WITH S/N 2R2702, TORQUE 80 FT/LBS 242 LOCKTITE LOCTITE 242

ENDS WITH S/N 2R3370 BEGINS WITH S/N 2R3399 TORQUE 100 FT/LBS 242 LOCKTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0072993

112

113

114

115

116

117

118

NOTES:

ID0134963

119

PIPE LOADER SYSTEMS

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

NOTES:

ID0134963

137

FLUID SYSTEMS

138

139

140

MUD PUMP HYDRAULICS

21

14 15 16

22

6

13

23

7

5 3

29

12

24

4

7 30

2

11 28

18

1

20

25

17 30

27 18

19

8

26

9

10

08

ID0109915

141

MUD PUMP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

115-261 510-011 510-014 155-748 120-074 154-289 149-514 149-483 510-018 510-016 117-292 515-709 159-451 599-188 190-973 190-891 149-515 305-927 499-104 499-105 499-106 117-264 499-107 515-725 510-011 159-382 190-905 322-289 110-573 105-818 158-016 115-061 105-624 107-096 117-293 105-224 322-290 105-284 149-484 117-295 155-714

QTY

1 2 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 2 2 1 1 1 2 1 2 1 1 2

DESCRIPTION

REMARKS

REDUCER (24N-16NF) CONNECTOR (16N-16O) UNION (16J-16OFX) O-RING (916 D90) SHUT-OFF VALVE (16S-16S) CONNECTOR (16S-16O90, XL) HOSE (16OFX45S-50"-3000) HYD LINE (16OFX-16OFX) TEE (16J-16O-16O) CAP (16JF) ABRASION SLEEVE (2.07" X 70") HOSE (16OFX45/90-160"-3000) CHECK VALVE CHECK VALVE UPGRADE KIT CHECK VALVE REPAIR KIT CHECK VALVE KIT RETAINER BALL GUIDE BRASS WASHER BALL AND SEAT SPRING SPRING O-RING SET HOSE (16FX90S-31"-3000) CONNECTOR (16N-16O90) WATER SWIVEL (16N-16NF) SWIVEL REPAIR KIT BACKUP (BOLT-ON) BOLT-ON CLAMP (1", SOLD PER SET) BOLT (1/4-NC X 1-1/2") MUD PUMP (10.8 CU/IN, 46 GPM) ABRASION SLEEVE (2.07" X 26") SCREW (M8-1.25 X 70MM, SOC) LOCKNUT (M8-1.25, NLK) ABRASION SLEEVE (2.07" X 46") BOLT (1/4-NC X 2-1/2") MOUNT (WELD-ON) WASHER (3/16") HYD LINE (16O-16OFX) ABRASION SLEEVE (2.07" X 60") O-RING (021 D90)

LOCKTITE 567 LOCKTITE 567

DRILL MUD

SEE FOOTNOTE 3

DRILL MUD

FOOTNOTES:

1.

CHECK VALVE UPGRADE KIT CONTAINS PARTS TO CHANGE CHECL VALVE TO NEW DESIGN. REFER TO INSTRUCTIONS 052-228.

2. THIS REPAIR KIT REBUILDS CHECK VALVE. IF THE VALVE HAS NOT BEEN UPGRADED ALSO ORDER A NEW RETAINER. REFER TO INSTRUCTIONS 052-228.

3. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0109915

142

MUD PUMP

46 GPM ENDS WITH S/N 2V1841

1

2

7 4

13 14 15 16

20

5 6 3 8 5

9 17

10

11 18

19

12

01

ID0156667

143

MUD PUMP

46 GPM ENDS WITH S/N 2V1841 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

158-016 190-801 191-094 197-059 190-802 499-110 499-118 499-116 499-111 165-730 499-119 499-115 499-112 499-113 499-125 499-126 499-123 107-734 499-039 499-121 499-117 153-438 499-392 499-393 499-569

-

3 3 3 3 3 3 3 3 3 6 3 1 3 3 3 3 3 3 3 1

DESCRIPTION

MUD PUMP (17.9 CU/IN, 46 GPM) SEAL REPAIR KIT PACKING REPAIR KIT REBUILT MUD PUMP VALVE REPAIR KIT VALVE - SUCTION AR CYLINDER COVER O-RING (014 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER O-RING (146 D70) CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET LOCKNUT (1/2-NC, BRASS) PLUNGER NUT PISTON CUP (HSN) PISTON HOLDER WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR) FLUID CYLINDER (L06)

REMARKS

INCLUDES 3,5,7,15.

INCLUDES 1.4

SEE FOOTNOTE 1. OBSOLETE

NOT SHOWN:

499-122 499-124 259-352 259-470 499-394

2 1 1

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL SIGHT GAGE (FMC)

FOOTNOTES:

1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER SEAL REPAIR KIT 190-801.

NOTE:

01

ID0156667

144

MUD PUMP

46 GPM BEGINS WITH S/N 2V1841

1

2

7 4

13 14

20

5 6 3 8 5

15 9

17

10

11 18

19

12 16

02

ID0138649

145

MUD PUMP

46 GPM BEGINS WITH S/N 2V1841 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

153-544 191-094 197-083 190-802 499-110 499-118 499-116 499-111 165-730 499-119 499-115 499-302 499-113 499-125 499-126 499-123 499-114 499-039 310-962 499-394 153-438 499-392 499-393 499-569

QTY

DESCRIPTION

-

3 3 3 3 3 3 3 3 3 6 3 1 3 3 3 1 1 1 1 1

MUD PUMP (17.9 CU/IN, 46 GPM) PACKING REPAIR KIT REBUILT MUD PUMP VALVE REPAIR KIT VALVE - SUCTION AR CYLINDER COVER O-RING (014 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER O-RING (146 D70) CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET NUT (HEX, SPECIAL, BRASS) PLUNGER NUT PISTON HOLDER SIGHT GAGE WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR) FLUID CYLINDER (L06)

2 1 -

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL

REMARKS

INCLUDES 3,5,7 & PISTON CUPS INCLUDES 1,4

NOT SHOWN:

499-122 499-124 259-352 259-470 FOOTNOTES:

NOTE:

02

ID0138649

146

147

148

WASH WAND

1 2

3

4

5

6

7 8

08

ID0133890

149

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

259-374 150-2121 1 115-170 1 259-353 1 259-197 1 190-179 1 514-141 1 154-804 1 154-233 1 159-089 1 190-186 1

DESCRIPTION

REMARKS

WATER SPRAY GUN (PARTS ASS'Y) NOZZLE (#05, 04N, 15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-290"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0133890

150

151

152

NOTES:

ID0134963

153

HYDRAULICS

154

155

156

157

158

159

160

HYDRAULIC PUMPS 14

1

2 16 10

11

15 3

2

13 5

12 4

17 9 7

17

6 18

8

10

ID0089406

161

HYDRAULIC PUMPS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

194-020 160-914 1 105-156 8 160-901 1 106-164 12 158-468 1 149-389 1 197-063 153-104 1 499-061 499-062 500-764 190-764 106-333 4 158-467 1 149-926 1 190-803 190-804 499-063 499-064 105-048 4 158-461 1 500-966 106-081 2 159-425 1 159-074 1 343-791 1 217-575 1 105-072 8 168-619 1 105-244 8 157-183 1

DESCRIPTION

REMARKS

ENGINE JOHN DEERE DIESEL FLYWHEEL COUPLING BOLT (3/8-NC X 1-1/2") PUMP PLATE FLG LK SCREW (M10-1.50 X 30mm) HYD PUMP HYD PUMP REBUILT 149-389 HYD PUMP PUMP, HYDRAULIC CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER SEAL REPAIR KIT SCREW (M12-1.75 X 40mm) HYD PUMP HYD PUMP SEAL REPAIR KIT BEARING KIT SHAFT (SPLINED 14T) LOAD SENSE CONTROL BOLT (1/2-NC X 1-1/2") HYD PUMP SEAL REPAIR KIT SCREW (M10-1.50 X 35MM, 12.9) FILTER HEAD (04OF-04OF) FILTER ELEMENT (1-3/8-UNF) MOUNT BRACKET HIGH TEMPERATURE SWITCH LOCK WASHER (3/8") GASKET WASHER (1/2") O-RING (048 D70)

OBSOLETE SEE FOOTNOTE 1 TORQUE TO 55 FT LBS

LOCTITE 277

OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2

OBSOLETE

SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

TORQUE BOLT TO 63 FT LBS FOR REPLACEMENT ORDER HYDRAULIC PUMP REPLACEMENT KIT 599-281 TO INSTALL REMOTE FILTER ORDER REMOTE CHARGE FILTER KIT 599-228 AND REFER TO INSTRUCTION 050-434.

NOTE:

10

ID0089406

162

163

164

165

166

167

168

169

170

171

172

AUXILIARY PRESSURE HYDRAULICS

ENDS WITH S/N: WITHOUT SPRAY LUBE SYSTEM

15

1 2

3 11

10

12

13 7 4 6 6

14 8 9

5

08

SEE FOOTNOTE 1

ID0089490

173

AUXILIARY PRESSURE HYDRAULICS

ENDS WITH S/N: WITHOUT SPRAY LUBE SYSTEM REF PART NO. NUMBER

QTY

DESCRIPTION

1. 154-235 3 CONNECTOR (08S-08O90) 2. 149-077 1 HYD CONTROL VALVE (4-SPOOL) 3. 515-701 1 HOSE (08OFX90-122"-3000) 4. 156-922 1 HYD LINE 5. 156-921 1 HYD LINE 6. 154-246 2 CONNECTOR (06S-08O) 7. 516-091 1 HYD CONTROL VALVE 214-435 COIL 8. 154-266 1 UN RUN TEE (08OFX-08O-08O) 9. 154-739 1 HOSE (08OFX-32"-3000) 10. 115-902 1 ABRASION SLEEVE (1.59" X 100") 11. 514-160 1 BRANCH TEE (08S-08O-04O) 12. 154-296 1 CAP (04OF) 13. 155-193 1 CONNECTOR (10S-08SF) 14. 158-461 1 HYD PUMP 500-966 1 SEAL REPAIR KIT 15. 365-426 4 LEVER (M8-1.25 X 200mm, BLK)

REMARKS

AUXILIARY PRESSURE AUXILIARY RETURN SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. CONNECTS RETURN HOSE TO 08 ORS SPUD ON MUD MOTOR RETURN LINE. 2. SERVICE PARTS INCLUDE: (1X) 149-608 VALVE SECTION, (4X) 149-614 VALVE SECTION, (5X) 149-615 PO CHECK, (2X) 149-616 CAP NUT, (1X) 157-212 O-RING, (10X) 159-505 SOLENOID TUBE, (5X) 190-997 STACKING KIT, (5X) 190-998 SEAL REPAIR KIT, (1X) 190-999 SEAL REPAIR KIT

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0089490

174

AUXILIARY PRESSURE HYDRAULICS BEGINS WITH S/N: WITH SPRAY LUBE SYSTEM

15

1 2

3

10 21 11

23 12

13

4 7

22

19

24 1

6

2

18

3 4

5

20 14 8

17

6 5

16

9

SEE FOOTNOTE 1

8

04

ID0069221

175

AUXILIARY PRESSURE HYDRAULICS BEGINS WITH S/N: WITH SPRAY LUBE SYSTEM REF PART NO. NUMBER

QTY

DESCRIPTION

1. 154-235 3 CONNECTOR (08S-08O90) 2. 149-077 1 HYD CONTROL VALVE (4-SPOOL) 3. 515-701 1 HOSE (08OFX90-122"-3000) 4. 154-711 1 HOSE (08OFX90-30"-3000) 5. 156-921 1 HYD LINE (08OFX-08OFX) 6. 154-246 2 CONNECTOR (06S-08O) 7. 516-091 1 HYD CONTROL VALVE 156-981 1 HYD CONTROL VALVE 197-057 - REBUILT HYD CONTROL VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 214-435 - SOLENOID COIL 8. 154-266 2 UN RUN TEE (08OFX-08O-08O) 9. 154-739 1 HOSE (08OFX-32"-3000) 10. 115-902 1 ABRASION SLEEVE (1.59" X 100") 11. 514-160 1 BRANCH TEE (08S-08O-04O) 12. 159-156 1 QDC ADAPTER (02-04OF) 159-148 DUST CAP (1/8") 13. 155-193 1 REDUCER (10S-08SF) 14. 158-461 - HYD PUMP 15. 365-426 4 LEVER (M8-1.25 X 200mm) 16. 154-248 1 REDUCER STEM (04O) 17. 154-272 1 REDUCER NUT (08OF) 18. 154-715 1 HOSE (04OFX90-18"-3000) 19. 117-608 1 ABRASION SLEEVE (1.00" X 15") 20. 154-220 1 CONNECTOR (04O-06S) 21. 516-098 1 SOLENOID VALVE (SINGLE) 22. 154-246 1 CONNECTOR (06S-08O) 23. 154-253 1 CONNECTOR (06S-08O90) 24. 515-003 1 HOSE (08OFX90S-18"-3000)

REMARKS

AUXILIARY PRESSURE AUXILIARY RETURN ENDS WITH S/N 2R3327 BEGINS WITH S/N 2R3328 SEE FOOTNOTE 2 USED WITH 156-981

NOT SHOWN:

FOOTNOTES:

1. CONNECTS RETURN HOSE TO 08 ORS SPUD ON MUD MOTOR TEE. 2. ON REPLACEMENT OF 516-091 USE 156-981 AND KIT, PART NUMBER 599-182. 599-182 CONSISTS OF REF NO'S 7, 8 (1X), 16, 17,18, 19, 20

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0069221

176

AUXILIARY VALVE/PIPE LIFT HYDRAULICS

1

22 1

2

3

4

5 T T

RETURN

4

2

21 3

20

18

5 3

6 7

17

19 11

8 11

21

20

12 1 9 17

16

18 14 15

13

12

19

10

10

12

ID0109900

177

AUXILIARY VALVE/PIPE LIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

154-226 4 154-355 2 515-258 2 115-924 1 515-011 2 117-676 2 154-220 1 150-5630 1 516-087 1 117-612 1 515-696 1 515-730 1 117-218 3 354-583 1 307-575 1 154-424 1 515-257 1 515-729 1 154-275 2 149-613 2 154-403 2 154-252 2 151-044 2 156-981 149-608 149-614 149-615 149-616 157-212 159-505 190-997 190-998 190-999 214-435 -

DESCRIPTION

CONNECTOR (04O-06S90) BK CONNECTOR (04O-04O90BK) HOSE (04OFX90-94"-3000) ABRASION SLEEVE (1.59" X 88") HOSE (04OFX90-32"-3000) ABRASION SLEEVE (1.00" X 30") CONNECTOR (04O-06S) FLOW DIVIDER FLOW DIVIDER ABRASION SLEEVE (1.00" X 46") HOSE (04OFX90-58"-3000) HOSE (04OFX90-54"-3000) ABRASION SLEEVE (1.00" X 52") FLOW DIVIDER BULKHEAD FLOW DIVIDER BLKHD BKT BK RUN TEE (04O-04O-04OBK) HOSE (04OFX90-54"-3000) HOSE (04OFX90-52"-3000) BK CONNECTOR (04O-04OBK) HOSE (04OFX90M-10"-3000) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O90) CYL (2" X 1" X 6") HYDRAULIC VALVE VALVE SECTION VALVE SECTION PO CHECK W/ AUX PORT CAP NUT O-RING SOLENOID TUBE STACKING KIT SEAL REPAIR KIT SEAL REPAIR KIT SOLENOID COIL

REMARKS

USE SEAL REPAIR KIT 190-3052 OLD STYLE, USE SEAL REPAIR KIT 190-861

ENDS WITH S/N 2S4079 BEGINS WITH S/N 2S4122

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0109900

178

SHUTTLE MOTOR/AULILIARY VALVE

7 3 3 2 2

4 1

5

1

4

3

2

5

1

4

T T

6 RETURN

04

ID0109892

179

SHUTTLE MOTOR/AULILIARY VALVE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 154-226 2 CONNECTOR (04O-06S90) 2. 154-220 2 CONNECTOR (04O-06S) 3. 155-129 2 REDUCER (12S-06SF) 4. 515-697 2 HOSE (04OFX90-102"-3000) 5. 117-210 1 ABRASION SLEEVE (1.25" X 100") 6. 156-981 - HYDRAULIC VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 157-212 - O-RING 159-505 - SOLENOID TUBE 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 214-435 - SOLENOID COIL 7. 158-022 1 HYD MOTOR 500-711 SEAL REPAIR KIT - REAR 500-758 SEAL REPAIR KIT - SHAFT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0109892

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

GREASER HYDRAULICS

30

1

21

19

29

31

2 20

32

1

26 25 SELECTOR VALVE

18 23 22 28 27 19

24 TO ANCHOR RETURN HOSE

4

17 TO ANCHOR VALVE

5 6

3 7

6

16

8

15

7 S PR AY ING SY STEMS C O

14

5 APPLICATOR

9

10

9

12

10 13

33 11

07

34

ID0069222

207

GREASER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

515-744 2 149-826 1 149-842 1 149-117 1 117-211 2 515-435 2 154-275 2 307-575 1 155-487 2 154-226 2 516-098 1 514-414 1 154-655 1 149-399 1 400-137 1 153-096 1 514-163 1 306-785 1 117-194 1 154-342 1 117-684 2 117-670 1 350-398 350-400 350-399 256-1005 256-031 259-858 154-344 1 154-226 1 154-224 1 514-165 1 154-401 1 154-278 1 154-326 1 154-221 1 106-379 4 106-237 4

DESCRIPTION

HOSE (04OFX90S-28"-3000) HOSE (06OFX90L-12"-3000) HOSE (06OFX45-18"-3000) BK BR TEE (08S-10O-04O) ABRASION SLEEVE (1.25" X 90") HOSE (04OFX-96"-3000) BK CONNECTOR (04O-04OBK) FLOW DIVIDER BULKHEAD HOSE (04OFX-106"-3000) CONNECTOR (04O-06S90) SOLENOID VALVE (SINGLE) CONNECTOR (04S-06O45) HOSE (06OFX-160"-3000) SPRAY NOZZLE (65°) SPRAY NOZZLE HANDLE KIT CAP GASKET, NYLON BK CONNECTOR (06O-06OBK) BRACKET, SPRAY ABRASION SLEEVE (1.00 X 16") CONNECTOR (06S-06O90) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 10") GREASE PUMP ASSEMBLY COVER WELDMENT BASE WLDMN'T TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL UN RUN TEE (06OFX-06O-06O) CONNECTOR (04O-06S90) CONNECTOR (06S-06O45) CONNECTOR (06S-06O, ORF .078") CONNECTOR (04S-04O90, ORF) CONNECTOR (04S-04O) CAP (06OF) CONNECTOR (06S-06O) FLG LK SCREW (M6-1.00 X 20MM) LOCKNUT (M6-1.00,PRV TRQ,NLK)

REMARKS

SEE FOOTNOTE 1

METAL FREE, ALL WEATHER

SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. GREASE IN FROM PUMP 2. TO SPRAY NOZZLE 3. TO REAR APPLICATOR 4. HYDRAULIC OIL OUT TO LUBE PUMP

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0069222

208

209

210

211

212

213

214

LOAD SENSE HYDRAULICS 9

7 10 8 15

14 7 6

22

4 12 6

21 5

13 22 18

2

20

1

11

19

3 16 17

09

ID0109922

215

LOAD SENSE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

514-163 1 154-343 1 154-221 1 155-153 1 158-600 2 154-226 2 154-278 2 516-488 516-489 1 149-565 214-434 217-897 158-467 149-926 499-063 190-803 499-064 190-804 516-094 158-064 516-120 190-864 190-865 365-493 499-093 499-094 499-095 154-224 1 515-756 1 515-755 1 515-210 1 515-717 1 117-759 1 343-555 365-493 515-176 1 117-676 AR 154-220 2

DESCRIPTION

BK CONNECTOR (06O-06OBK) UNION (06S-06OFX90) CONNECTOR (06S-06O) CONNECTOR (06S-06S) HYD SHUTTLE VALVE CONNECTOR (04O-06S90) CONNECTOR (04S-04O) HYD CONTROL VALVE HYD CONTROL VALVE 3-WAY CARTRIDGE VALVE SOLENOID COIL (SMALL) SOLENOID COIL (LARGE) HYD PUMP HYDRAULIC PUMP SHAFT (SPLINED 14T) SEAL REPAIR KIT LOAD SENSE CONTROL BEARING KIT HYDRAULIC CONTROL VALVE (4-SPOOL) HYDRAULIC CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE KIT, SPRING CENTERING SEAL REPAIR KIT HANDLE (M10 X180mm, BLK) SPOOL POSITIONER END CAP PLUG, VMP RELIEF SENSE CHECK CONNECTOR (06S-06O45) HOSE (04OFX-23"3000) HOSE (04OFX-25"-3000) HOSE (04OFX90-28"-3000) HOSE (06FX90-168"-3000) ABRASION SLEEVE (1.00" X 160") CENTER FRAME HANDLE (M10 X 180mm, BLK) HOSE (06OFX90-38"-3000) ABRASION SLEEVE (1" X 30") CONNECTOR (04O-06S)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 GRND DRV

OBSOLETE

OBSOLETE USED ON 516-094 USED ON 516-094 USED ON 516-094 USED ON 516-094 USED ON 516-094 USED ON 516-094 USED ON 516-094 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOTTNOTE 1

USED ON 516-094

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TO UPGRADE EARLY UNITS TO THIS CONFIGRUATION ORDER LOAD SENSE AND THRUST DUMP KIT 599-179 AND REFER TO INSTRUCTIONS 051-188. ADDITIONAL KIT PARTS ARE SHOWN ON PAGE 'LOAD SENSE HYDRAULICS' - 805-995.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0109922

216

LOAD SENSE PRESSURE HYDRAULICS 11 12

13

16

15 2 1 5 (DP)

2 3

7 6

4 3

SEE FOOTNOTE 1 10

17 18

8

14

9

09

ID0109699

217

LOAD SENSE PRESSURE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

354-441 1 157-029 2 155-947 1 515-702 1 154-359 1 154-442 1 154-340 1 150-2384 1 515-703 1 154-289 1 159-147 1 159-148 1 154-419 1 343-332 1 516-489 191-112 191-113 191-114 499-304 516-488 156-916 1 158-467 149-926 105-072 4 105-081 4

DESCRIPTION

REMARKS

MANIFOLD BLOCK O-RING (219 D90) SPLIT FLANGE (16SF PAIR) HOSE (16FL90-16FX-27"-3000) RUN TEE (16S-16O-16O) REDUCER STEM (10O) REDUCER NUT (16OF) CONNECTOR (12S-16O90,06SF) SPCL HOSE (16OFX90-50"-3000) CONNECTOR (16S-16O90, XL) QDC ADAPTER (02-06S) DUST CAP (1/8") BK CONNECTOR (16O-16O90BK) BULKHEAD MOUNT HYD CONTROL VALVE COMPENSATOR SECTION SEAL KIT SPOOL SECTION SEAL KIT RETURN SECTION SEAL KIT ADJUSTABLE RELIEF HYD CONTROL VALVE HYD LINE (06OFX-06OFX) HYDRAULIC PUMP HYDRAULIC PUMP LOCK WASHER (3/8") BOLT (3/8-NC X 3-1/4")

OBSOLETE

GRND DRV THRUST DUMP OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. CONNECTS TO PRESSURE PORT ON BONDIOLL ANCHOR VALVE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0109699

218

ANCHOR VALVE PRESSURE& RETURN HYDRAULICS

17

22 13

24 17

13 12

12 21

23 18

12

21

17

13

18

24 11

25

11

15

21

14 18

16 8

9

25 15

SEE FOOTNOTE 2

20 14

15 7

15 10 15 14 19

6 5 1 2

4 3 SEE FOOTNOTE 1

07

ID0109780

219

ANCHOR VALVE PRESSURE& RETURN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

156-905 514-439 154-938 117-214 515-082 117-690 156-897 156-898 515-527 515-548 117-657 154-323 516-120 158-064 365-493 499-093 499-095 190-864 499-094 190-865 110-958 110-879 105-818 106-570 106-561 105-297 105-085 106-389 514-074 156-957 149-117 149-117 157-040

QTY

1 1 1 1 1 1 1 1 1 2 2 1 1 6 6 8 2 2 2 2 2 1 1 1 1 2

DESCRIPTION

REMARKS

HYD LINE (24) S/O RUN TEE (12S-10O-20H) HOSE (040FX90-94"-5000) ABRASION SLEEVE (1.25" X 40") HOSE (10OFX90-60"-3000) ABRASION SLEEVE (1.25" X 58") HYD LINE (10O - 10O) HYD LINE (10O - 10O) HOSE (10OFX90-54"-3000) HOSE (10OFX90-62"-3000) ABRASION SLEEVE (1.59" X 54") CONNECTOR (08S-10O90) HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (4-SPOOL) HANDLE (M10 - 1.50 X 180MM, BLK) SPOOL POSITIONER END CAP SENSE CHECK KIT, SPRING CENTERING PLUG, VMP RELIEF SEAL REPAIR KIT BACKUP PLATE BOLT-ON CLAMP (5/8",SOLD PER SET) BOLT (1/4-NC X 1-1/2") SCREW (M8-1.25 X 60mm) LOCKNUT (M8-1.25, PRV TRQ, 10.9) BOLT (1/4-NC X 3-1/4") LOCKNUT (1/4-NC) WASHER (M8) CONNECTOR (06S-04O, ORF) HYD LINE (04OFX - 04OFX) BK BRANCH TEE (08S-10O-04OBK) BK BRANCH TEE (08S-10O-04OBK) O-RING (016 D90)

COOLER INLET

SEE FOOTNOTE 1 ANCHOR PRESSURE ANCHOR RETURN

OBSOLETE USE ON 516-120 USE ON 516-120 USE ON 516-120 USE ON 516-120 USE ON 516-120 USE ON 516-120

ENDS WITH S/N 2R2813 ENDS WITH S/N 2R2813 ENDS WITH S/N 2R2813 BEGINS WITH S/N 2S4122

NOT SHOWN:

FOOTNOTES:

1. CONNECTS TO "T" IN PARKER THRUST VALVE PRESSURE INLET PORT. 2. CONNECTS TO GREASE PUMP RETURN HOSE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0109780

220

LEFT ANCHOR MOTOR HYDRAULICS

6

6

7 7

5

5 3 2 9 4 8 2 1

11

8

1

10

06

ID0090656

221

LEFT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

154-438 117-214 515-025 515-718 154-396 117-215 154-716 154-234 158-934 500-711 500-758 105-917 165-900 499-854 516-120 158-064 343-237

QTY

2 2 1 1 2 2 2 2 1

1

DESCRIPTION

CONNECTOR (08S-08O, LG) ABRASION SLEEVE (1.25" X 40") HOSE (08OFX90-40"-3000) HOSE (08FX90S-42"-3000) BK CONNECTOR (08O-08O90BK) ABRASION SLEEVE (1.25" X 46") HOSE (08OFX90-48"-3000) CONNECTOR (08O-12S) HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT CASTLE NUT (1-1/4-NF) KEY (7/16" SQ X 1.250") SHAFT AND BEARING KIT HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (4-SPOOL) BULKHEAD PLATE

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0090656

222

RIGHT ANCHOR MOTOR HYDRAULICS

1

2 1

7

3

7 9 3

5

4 5

6

8

8

10

06

ID0089385

223

RIGHT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

154-233 117-214 515-025 343-237 154-396 117-215 154-716 154-234 516-120 158-064 158-934 105-917 165-900 499-854 500-711 500-758

QTY

2 2 2 1 2 2 2 2 -

DESCRIPTION

REMARKS

CONNECTOR (08S-08O) ABRASION SLEEVE (1.25" X 40") HOSE (08OFX90-40"-3000) BULKHEAD PLATE BK CONNECTOR (08O-08O90BK) ABRASION SLEEVE (1.25" X 46") HOSE (08OFX90-48"-3000) CONNECTOR (08O-12S) HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (4-SPOOL) HYD MOTOR CASTLE NUT (1-1/4-NF) KEY (7/16" SQ X 1.250") SHAFT AND BEARING KIT SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0089385

224

LEFT ANCHOR THRUST CYLINDER 17 17

9 8 10 6

15

16 6

13

7 18 12

10 7 11

14

9

5

3 5

4

1 2

19

07

ID0090655

225

LEFT ANCHOR THRUST CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

154-374 510-019 153-307 154-728 117-718 154-255 154-424 154-265 154-403 154-252 515-054 515-683 117-684 117-657 515-682 117-676 151-167 343-238 516-120 158-064

QTY

1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 2 1 -

DESCRIPTION

CONNECTOR (04O-08S, ORF) CONNECTOR (04O-08S90, ORF) HOSE (04FX90-38"-3000) HOSE (04OFX90-36"-3000) ABRASION SLEEVE (1" X 36") UNION (04O-04OFX90) BK RUN TEE (04O-04O-04OBK) UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX90-28"-3000) ABRASION SLEEVE (1" X 26") ABRASION SLEEVE (1.59" X 54") HOSE (04OFX90M-48"-3000) ABRASION SLEEVE (1" X 30") CYL (2" X 1.25" X 24") BULKHEAD PLATE HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (4-SPOOL)

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0090655

226

RIGHT ANCHOR THRUST CYLINDER 1

3 4

1 5

5

3 4 2 16

7 6 11 8 14

9

10 14 13 8

7 12

06

15

ID0090654

227

RIGHT ANCHOR THRUST CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

510-019 343-239 154-728 117-718 154-424 154-265 154-403 154-252 515-054 515-683 117-684 117-657 117-676 151-167 515-682 516-120 158-064

QTY

2 1 2 2 1 1 2 2 1 1 1 1 1 2 1 -

DESCRIPTION

CONNECTOR (04O-08S90, ORF) BULKHEAD PLATE HOSE (04OFX90-36"-3000) ABRASION SLEEVE (1.00" X 36") BK RUN TEE (04O-04O-04OBK) UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX90-28"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.59" X 54") ABRASION SLEEVE (1.00" X 30") CYL (2" X 1.25" X 24") HOSE (04OFX90-48"-3000) HYD CONTROL VALVE (4-SPOOL) HYD CONTROL VALVE (4-SPOOL)

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0090654

228

229

230

231

232

AUX VALVE BREAK-OUT WRENCH

1 2

2 3 3

4

5 12 4

6

6 8

7 9 11 9 1

2

3

4

5 T T

RETURN 10

06

ID0109902

233

AUX VALVE BREAK-OUT WRENCH REF PART NO. NUMBER

QTY

DESCRIPTION

1. 151-192 1 CYLINDER 2. 156-069 2 CONNECTOR (04S-04O ORF) 3. 515-698 2 HOSE (04OFX90-174"-3000) 4. 115-754 1 ABRASION SLEEVE (1.59" X 30") 5. 115-938 1 ABRASION SLEEVE (1.59" X 66") 6. 154-355 2 BK CONNECTOR (04O-04O90BK) 7. 515-098 1 HOSE (04OFX-110"-3000) 8. 115-902 1 ABRASION SLEEVE (1.59" X 100") 9. 154-364 2 CONNECTOR (04O-06S90,ORF) 10. 516-091 1 HYD CONTROL VALVE 214-435 - SOLENOID COIL (12V) 156-981 - HYDRAULIC VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 157-212 - O-RING 159-505 - SOLENOID TUBE 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 11. 515-710 1 HOSE (04OFX-108"-3000) 12. 343-555 - CENTER FRAME

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SECTION 1 CONTROLS REAR WRENCH AUXILIARY HYDRAULICS (SEE 805-988) SECTION 2 CONTROLS PIPE LIFT HYDRAULICS (SEE 805-987) SECTION 3 CONTROLS FRONT WRENCH HYDRAULICS (SEE 805-986) SECTION 4 CONTROLS AUXILIARY BREAK-OUT WRENCH SECTION 5 CONTROLS REAR WRENCH AUXILIARY HYDRAULICS (SEE 805-984)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0109902

234

AUXILIARY VALVE/FRONT WRENCH HYDRAULICS

8 PIPE LOADER FRAME

6

5 7 5

9

9

4

10

3 2

3 2 1

2

3

4

RETURN

5 T T

1

04

ID0109901

235

AUXILIARY VALVE/FRONT WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 156-981 - HYDRAULIC VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 157-212 - O-RING 159-505 - SOLENOID TUBE 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 214-435 - SOLENOID COIL 2. 154-226 2 CONNECTOR (04O-06S90) 3. 515-258 2 HOSE (04OFX90-94"-3000) 4. 115-924 1 ABRASION SLEEVE (1.59" X 88") 5. 154-355 2 BK CONNECTOR (04O-04O90BK) 6. 154-968 1 HOSE (04OFX90-122"-3000) 7. 154-916 1 HOSE (04OFX90-120"-3000) 8. 117-212 1 ABRASION SLEEVE (1.25" X 118") 9. 154-278 2 CONNECTOR (04S-04O) 10. 151-188 1 CYL (1" X .5" X 2.5")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0109901

236

REAR WRENCH AUXILIARY VALVE HYDRAULICS 13

16

14

11

3

3 11

10 15 12

10 9

12

8

7

1

7 FRAME 6

1 5

4

3

2

1

T T

RETURN

17

4 2

2 5

06

ID0109903

237

REAR WRENCH AUXILIARY VALVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 154-226 2 CONNECTOR (04O-06S90) 2. 154-355 2 BK CONNECTOR (04O-04O90BK) 3. 154-424 2 BK RUN TEE (04O-04O-04OBK) 4. 515-710 1 HOSE (04OFX-108"-3000) 5. 515-098 1 HOSE (04OFX-110"-3000) 6. 115-902 1 ABRASION SLEEVE (1.59" X 100") 7. 515-522 2 HOSE (04OFX90-169"-3000) 8. 115-938 1 ABRASION SLEEVE (1.59" X 66") 9. 115-754 1 ABRASION SLEEVE (1.59" X 30") 10. 154-278 2 CONNECTOR (04S-04O) 11. 154-252 2 CONNECTOR (04S-04O90) 12. 151-153 2 CYL (1" X 2.5") 13. 156-914 1 HY LINE (04OFX-04OFX) 14. 156-912 1 HYD LINE (04OFX-04OFX) 15. 156-913 1 HYD LINE (04OFX-04OFX) 16. 156-915 1 HYD LINE (04OFX-04OFX) 17. 156-981 - HYDRAULIC VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 157-212 - O-RING 159-505 - SOLENOID TUBE 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 214-435 - SOLENOID COIL

REMARKS

REAR WRENCH (BARREL) LH REAR WRENCH (ROD) RH REAR WRENCH (ROD) REAR WRENCH (BARREL)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0109903

238

OPERATOR STATION HYDRAULICS

1 27 2 3

10 4

3

11 4

TP

21

9

RP

26

MP

1

8

13

7

12

5

19 6 20

15

18 T

T1

17

17

16 T

1

2

3

4

P

22 14

11

16 T MP

2

2

1

3

4

8

P

4 11

RP

3

TP

T1 P

25

FRONT 3 2

24

T

4 1

P

BACK 23

10

ID0113496

239

OPERATOR STATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

217-552 499-202 191-047 1 499-202 191-048 1 514-418 3 154-339 3 515-257 1 106-093 2 348-723 1 515-451 2 154-342 1 159-450 1 190-860 154-226 1 154-669 1 515-667 1 515-437 1 515-657 1 154-224 2 154-250 5 516-086 1 190-876 499-108 499-109 500-1539 300-6747 106-528 4 106-237 4 154-900 1 154-706 3 154-285 7 154-425 2 348-711 154-344 1 217-079 499-202

DESCRIPTION

REMARKS

PRESSURE GAUGE (6000PSI) GAUGE CLAMP & STUDS GAUGE KIT GAUGE CLAMP & STUDS GAUGE KIT ELBOW (04NF-04NF45F) CONNECTOR (04N-04O) HOSE (04OFX90-54"-3000) SCREW (M6-1.00 X 45mm) SUPPORT BAR HOSE (06OFX90-48"-3000) CONNECTOR (06S-06O90) HYD CONTROL VALVE SEAL REPAIR KIT (VITON) CONNECTOR (04O-06S90) HOSE (04OFX-50"-3000) HOSE (04OFX90-54"-5000) HOSE (04OFX90-21"-3000) HOSE (06OFX90L-23"-3000) CONNECTOR (06S-06O45) CONNECTOR (04O-06S45) HYD CONTROL VALVE W/HANDLE SEAL REPAIR KIT PUSH BUTTON 3 POSITION SWITCH VALVE HANDLE ASSEMBLY SCREW (M6-1.00 X 20mm, SOC) LOCKNUT (M6-1.00, PRV TRQ NLK) HOSE (04OFX90-62"-3000) HOSE (04OFX90S-40"-3000) BK CONNECTOR (04O-04O45BK) BK CONNECTOR (06O-06O45BK) SEAT MOUNT UN RUN TEE (06OFX-06O-06O) PRESSURE GAUGE (10000 PSI) GAUGE CLAMP & STUDS

USE 567 LOCTITE BEGINS WITH S/N ______ USED ON JT1720, USE 567 LOCTITE BEGINS WITH S/N ______ USED ON JT2720 5000 PSI USE 567 LOCTITE

PRESSURE REDUCING

DIRECTIONAL PUSH PIN SET FOR USE WITH 516-086 FOR USE WITH 516-086

USED ON JT2720, USE 567 LOCTITE BEGINS WITH S/N ______

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0113496

240

241

242

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

243

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

244

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

245

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

246

NOTES:

ID0134963

247

ELECTRICAL

248

249

250

251

252

253

254

255

256

ELECTRICAL DIAGRAM ENGINE/FRAME HARNESS JT2720

LEFT FORWARD

MUD SOLENOID

TO FUEL SENDER

15 25

GRA/WHT (78) BLK (1)

ORG (11) BLK/WHT (64)

26 TAN/BLU BLK (24) ORG (1) (11)

LEFT REVERSE

TAN/WHT (76) BLK (1)

27

FLUID FLOW SPEED SENSOR

5

5 RIGHT FORWARD

BRN (29) BLK (1)

33

33

BLK (1) TAN/GRN (77)

5

RIGHT REVERSE

BLK (1) GRA/GRN (79)

-A-

TO PIPE LOADER HARNESS

24 BLK (1) PUR/YEL (83)

24

PUR/ORG (82) REAR BLK (1) WRENCH (IN) AUX BACKUP WRENCH (ENGAGE)

24 24

BLK (1) BLK/GRN (81)

24

GRA/BLU (80) BLK (1)

FRONT 24 WRENCH (IN)

BLK (1) YEL/BRN (81)

24 BLK (1) YEL/BLU (86)

24 GRN/BLK (89) BLK (1)

24

E

N D

F

PUR/ORG (97)

AUX BACKUP WRENCH (DISENGAGE)

A G H

CAVITY PLUG

M C

WHT (65)

L

B

ORG (11) GRA/WHT (93)

TAN/WHT (94) BLU/WHT (92)

32

FRONT WRENCH (OUT) PIPE LIFT (DOWN) BLK (1)

GRA/RED (52)

21

20

PUR/ORG (25) 3 GRA/RED (52) TAN/GRN (77) 5 BLU/ORG (27) BLK (1) PIPE LIFT 1 4 2 GRA/GRN (79) ORG (11) J (UP) GRA/RED (52) K H YEL/RED (42) B WHT/ORG RED/YEL L G A RED/YEL (68) C M F (69) (68) D GRA/WHT (78) E ORG/WHT ORG/WHT P CAVITY PLUG SHUTTLE (69A) (69A) C D TAN/WHT (76) (IN) B A CAVITY PLUG WHT/ORG WHT/ORG (69) (69)

PNK GRN BLU {27} {25} {77} RED BLK {52} J {1} H K WHT G A B C L WHT/GRN {11} F D M E N P BRN {68} YEL {42} {79} GRA ORG CAVITY {78} {76} PLUG CAVITY PLUG

TO TETHER CONTROL

18

5

6

PUR (20)

G I

COLD START VOLT METER SWITCH

17 LAST CIRCUIT USED: 120

ORG/BLK BLK (43) (1)

+ -

4

D

B

BRN/ORG (21)

RIGHT TRACK

16

PUR BLK (11) (1)

1

2

TAN/GRN GRA/GRN (77) (79) ORG/WHT (69A)

19 C

3

1

C

A

6

B

D

4

LEFT TRACK

5

1

A

3

2

C

6

B

D

4

5

TAN/WHT GRA/WHT (76) ORG/WHT (78) (69A)

CUTLER-HAMMER 17-19388 <2>

3

18

15

31

K

J

BRN/ORG (98)

2

GRN/BLU (88) BLK (1)

SHUTTLE MOTOR (OUT)

CAVITY PLUG P

BLK (1)

A

TAN/GRN (84) BLK (1)

BLK (1) YEL/GRN (85)

CAVITY PLUG CAVITY PLUG

WHT/RED (96)

N

24

GRN/RED (95)

REAR WRENCH (OUT)

HOUR METER

WHT/BLK ORG (10) (8) RED/BLU ORG/BLU (3) (9) ACC

IGN

ST BAT

IGNITION SWITCH

ID0041814

257

ELECTRICAL DIAGRAM ENGINE/FRAME HARNESS JT2720

TO LINEAR ACTUATOR BLK (1) GRN/ORG (28)

BLK WHT GRN

WHT/ORG (26)

1

2 SWITCH TO OIL PRESS.

TO ENGINE OIL PRESS.

BLK GRN RED BLK

TO E. W. TEMP. SWITCH

WHT

28 LINEAR ACTUATOR

BLU (30)

3 WHT/BLU (34)

HIGH SPEED THRUST

BLK (1) YEL/BLK (49)

4 WHT/GRN (35)

TO FUEL SOLENOID

ORG/BLK (43)

6 TO ENGINE WATER TEMP.

ROTATION SHUT-OFF

BLK (1) GRA/BLU (53)

14

GRA/BLK (37)

TO HYD. OIL TEMP SWITCH

GRN (31)

-A-

30

29

TO TURBO TORQ. BLK (1)

RED (2)

WHT/BRN (RS)

TO STARTER

THRUST SHUT-OFF

PUR (20)

BLK (1) TAN/BLK (55)

28

ORG/GRN (12) BLK (1) TAN/BLK (55)

7

ORG/BLU (24) RED (2)

THRUST SHUT-OFF

BLK (1)

ENGINE

23

STROBE LIGHT

BLK (1) WHT/YEL (70)

9 WHT/BLK (23) RED (2)

FRAME

12 BAT

GND

RED

S

8

B M

12 22

10

ORG/BLU {9}

11

RED {2} PUR {20}

B

F A

ORG {8}

C

E D

RED/BLU {3}

BLK {1}

TO FRAME/ENGINE -3 ON 214-391

13

TAN/GRN GRN/RED (84) WHT/BRN (95) WHT (109) PUR/YEL (83) CAVITY PLUG (65) WHT/RED (96) TAN/WHT (94) CAVITY PLUG GRN/BLK (89) BLK/GRN (81) 20

PUR/ORG (97)

21 10

GRN/BLU (88) BRN/ORG (98)

22

9 3

11

4

23 12

31

8

7 1

6

5

13

24

18

GRA/WHT (93) GRA/BLU (80)

YEL/BLK (49)

CAVITY PLUG

YEL/RED (42)

29 17 28 16

15 14

25

PUR/ORG (25) WHT/BLK (10) GRN/ORG (28)

30 19

2

27 26

BLU/WHT (92) CAVITY PLUG

YEL/BLU (86) YEL/BRN (87) CAVITY PLUG CAVITY PLUG PUR/ORG CAVITY PLUG (82) CAVITY CAVITY PLUG CAVITY PLUG CAVITY PLUG BLK PLUG (1) YEL/GRN (85)

BLU/ORG (27) BLK/WHT (64) WHT/ORG (26)

GRA/BLU (53)

GRA/RED (52) GRA/BLK (37) ORG/BLK (43)

TAN/BLK (55) K X W L V J H U M B C A G N D T F O S P Q R

ORG (11) CAVITY PLUG WHT/YEL (70) BLU(30) GRN (31)

BRN (29) ORG/GRN (12) WHT/BLU (34) TAN/BLU (24) WHT/GRN (35)

TO FRAME/ENGINE -2 ON 214-391 TO FRAME/ENGINE -1 ON 214-391

15

ID0041814

258

ELECTRICAL DIAGRAM ENGINE/FRAME HARNESS JT2720 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

215-231 1 215-113 1 215-183 1 217-736 1 217-575 1 214-434 4 217-550 1 217-720 1 195-897 1 217-450 1 215-337 1 215-317 1 215-304 1 215-275 1 215-244 215-148 1 353-420 1 214-852 1 214-961 214-962 215-2594 1 217-911 2 217-917 1 217-710 1 214-443 1 217-819 1 215-359 1 214-435 10 214-390 1 214-010 1 217-897 1 217-770 3 217-947 1 214-491 1 214-465 1 190-896 190-897 259-511 190-1551 1 214-496 1 214-559 1 197-907 214-377 1 214-505 4

DESCRIPTION

LINEAR ACTUATOR ENGINE OIL PRESSURE SENDER SENDER, OIL PRESSURE HD OIL PRESSURE SWITCH HIGH TEMPERATURE SWITCH SOLENOID COIL WATER TEMPERATURE SENDER BULB (12V DC) STARTER ALTERNATOR BATTERY CABLE (2/0 GA X 19", BLK) BATTERY CABLE (2/0 GA X 54", RED) BATTERY CABLE (4 GA X 13", BLK) BATTERY BATTERY TEMPERATURE SWITCH FUEL SENDER IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT HOUR METER ROCKER SWITCH (ON-OFF-ON,SPDT) ROCKER SWITCH (OFF-ON, DPDT) MICRO RELAY (SPDT) RESISTOR CONNECTOR BATTERY DISCONNECT SWITCH BATTERY CABLE (2/0 GA X 70", BLK) SOLENOID COIL FRAME/ENGINE HARNESS SPEED SENSOR SOLENOID COIL SOLENOID COIL COIL COIL (12V) COILED CABLE 15' CABLE FM REPLACEMENT CONN KIT CABLE M REPLACEMENT CONN KIT UNIVERSAL HAND CRIMP TOOL GROUND DRIVE CONTROL GROUND DRIVE CONTROL GRD DRIVE CONTROL 'REBUILT' GRD DRV CONTROL GRD DRIVE CONTROL(8-CHANNEL) INLINE DIODE CONNECTOR

REMARKS

OPIMA INTERSTATE

FOOTNOTES:

1.

2.

3.

15

EARLY UNITS USED THIS GROUND DRIVE CONTROL (REF. NO. 32) AND COILED CABLE (REF. NO. 31).

IF REPLACING THIS EARLY GROUND DRIVE CONTROL SEE FOOTNOTE 3.

THIS GROUND DRIVE OCNTROL DID NOT REQUIRE COILED CABLE. IT IS NO LONGER AVAILABLE, SEE FOOTNOTE 3.

THIS GROUND DRIVE CONTROL IS USED IN PRESENT PRODUCTION AND FOR REPLACEMENTS. IT DOES NOT REQUIRE COILED CABLE.

ID0041814

259

260

ELECTRICAL DIAGRAM CONSOLE HARNESS

BLK{1} ORG/BLU{16}

R

BLK{1}

0

T/R

TAN/BLU {24}

ORG/BRN {15}

17

2

RST

TO FLUID FLOW 16 DISPLAY

TO REMOTE DISPLAY

WHT/BLK {10} BLK {1}

BLU/YEL {50}

GROUND

RESTART WHT{31} BLK {1}

BLK {1} BRN/YEL {71}

3

PUR{15}

8 ELECTRICAL STRIKE

I

WARNING ALARM

G

S

WATER

ENGINE STOP SWITCH

ORG/GRN{12} YEL/RED {42}

5 WHT{29} BLK {1}

4

PUR {15}

I

G

S

13

FUEL BLK {1}

CAVITY PLUG

TO JOYSTICK ORG/BRN {15}

6

1

5 4

2 3

PUR/GRN {48}

GRA/BLK {37}

BLK/YEL {63}

ORG/GRN{12}

BLK/WHT {64}

ORG/GRN{12}

HYD OIL FILTER LIGHT 7

GRA/YEL {36} WHT{30} BLK {1} PUR {15}

I

6

9

G

S

OIL PRESSURE GAUGE

3 5

FLUID FLOW ADJUST POTENTIOMETER

12

BLU

B C

LT GRN BLK

F

BRN/YEL {71}

G H

WHT/PUR {72}

E

A J

D C

B

ORG/BLU {16}

BLK {1}

TO ELEC STR SYS

CAVITY PLUG

1

ORG/BRN BLK {15} {1}

A

19

CAVITY PLUG

WHT/BLK {10} 2 4 1

14

HYD OIL HIGH TEMP LIGHT

18

ORG/BLU {16}

BLU {60} GRN {61} BLK/YEL {63}

ORG/GRN{12} BLU/YEL {50}

BLK {1}

15 SEAT SWITCH

BLK{1}

THROTTLE

7 8 4 1 5 2 6 3

7 8 4 1 5 2 6 3

BLU/ORG{27} ORG/BRN {15} PUR/ORG {25}

GRA/BLU {80} ORG/BRN {15} BLK/GRN {81}

11 REAR WRENCH

10 7 8 4 1 5 2 6 3

7 8 4 1 5 2 6 3

TAN/WHT {82} ORG/BRN{15} PUR/YEL {83}

7 8 4 1 5 2 6 3

7 8 4 1 5 2 6 3

YEL/BRN {87} ORG/BRN {15} YEL/BLU {86}

10 7 8 4 1 5 2 6 3

BACK REAM/ MANUAL/BORE

GRA (90) ORG/BRN{15} GRA/GRN{91)

11 LUBRICATOR

7 8 4 1 5 2 6 3

10

14

TAN/GRN{84} ORG/BRN {15} YEL/GRN {85}

BACKUP WRENCH

10

10 PIPE LIFT

FRONT WRENCH

BRN/YEL {101} ORG/BRN {15} BRN {100}

TO CONSOLE CABLE

GRN/BLK {89} ORG/BRN {15} GRN/BLU {88}

PIPE SHUTTLE

GRA/BLU PUR/YEL {80} GRN/BLU PUR/ORG {83} BLU/ORG YEL/BLU {27} {25} YEL/BRN {88} {86} TAN/GRN ORG/BRN {87} {84} GRN {15} {61} BLK/GRN YEL/GRN {81} BRN/YEL {101} {85} BRN {100} BLU/YEL GRA/YEL {50} BLU {36} {60} 10 9 8 7 6 5 2 1 WHT/BLK 4 3 GRN/BLK {10} 20 15 14 12 11 19 18 17 16 13 {89} GRA/BLK TAN/WHT 30 29 28 27 26 25 24 23 22 21 {37} {82} 36 35 34 33 32 31 40 39 38 37 CAVITY PLUG LT. BLU BLK/WHT PUR/GRN {30} {64} CAVITY PLUG {48} CAVITY PLUG WHT/PUR BLK GRA {72} {1} BRN {90} GRN ORG/GRN CAVITY PLUG {12} {31} TAN/BLU {29} GRA/GRN YEL/RED {24} CAVITY PLUG{91} CAVITY PLUG{42} CAVITY PLUG

ID0041824

261

ELECTRICAL DIAGRAM CONSOLE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

214-383 306-607 306-608 217-531 215-415 215-133 215-415 217-206 214-103 215-131 215-415 217-036 306-602 217-710 217-911 217-916 217-940 217-020 217-027 217-935 217-221 214-415 217-332 190-844

QTY

1 1 1 1 1 1 1 1 1 1 1 6 2 1 1 1 1 1 1 -

DESCRIPTION

REMARKS

CONSOLE HARNESS HORN BUTTON BUTTON COVER WATER TEMPERATURE GAUGE NITE-LIGHT KIT (12V DC) FUEL GAUGE NITE-LIGHT KIT (12V DC) BUTTON SWITCH (SPST) 2-WAY MALE CONNECTOR OIL PRESSURE GAUGE NITE-LIGHT KIT (12V DC) INSERT (YELLOW) HYD OIL PSI BACKUP ALARM MICRO RELAY (SPDT) ROCKER (SPDT) (ON)OFF(ON) ROCKER SWITCH (DPDT) ON-OFF-ON FLUID FLOW POTENTIOMETER PILOT LIGHT INSERT (RED) HYD OIL HIGH TEMP. SEAT SWITCH FLOW METER DISPLAY 90D MODULE TO RIG CABLE LARGE FERRITE CLAMP - ON EL STR SYS CONNECTOR KIT

INCL REF

NO 20

FOR REPLACEMENT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE KIT 190-2824 FLOW METER

NOTE:

14

ID0041824

262

ELECTRICAL DIAGRAM CONSOLE CABLE

PUR/ORG {82} BLU BLU GRN/BLK {60} WHT/PUR {30} YEL/GRN {89} RED/YEL BLU/YEL {72} {85} {68} {}50} GRA/GRN GRA {91} {90} GRN BRN {61} 31 21 11 1 RED TAN/GRN {29} 32 22 12 2 {EXTRA} {84} TAN/BLU 33 23 13 3 YEL/BLU {24} WHT {86} 34 24 14 4 GRN/BLU GRN {EXTRA} 35 25 15 5 {88} YEL/BRN {31} YEL/RED {87} {42} GRA/BLU WHT {80} 36 26 18 6 {EXTRA} BLU/ORG ORG/GRN 37 27 17 7 {27} {12} 38 28 16 8 PUR/YEL GRN/BLK BLK {83} {EXTRA} 39 29 19 9 {1} PUR/ORG 40 30 20 10 ORG/BRN ORG/BLK {25} {15} {EXTRA} BLK/GRN BLU/RED BLK/WHT {81} {EXTRA} {64} WHT/BLK BLU/RED {10} {EXTRA} GRA/BLK GRA/YEL {37} {36} BLK/RED ORG/GRN {EXTRA} {EXTRA}

1

PUR/ORG {82}

RED/YEL {68} BLU

BLU {60} GRN/BLK {89} BLU/YEL YEL/GRN {50} {85} GRN {61}

TAN/GRN {84} YEL/BLU {86} GRN/BLU {88} YEL/BRN {87} GRA/BLU {80} BLU/ORG {27} {27} PUR/YEL {83} PUR/ORG ORG/BRN {25} {15} BLK/GRN {81} BLU/RED {EXTRA}

02

1

11

2 3

TO CONSOLE HARNESS

{30} WHT/PUR {72}

21

31

12

22

32

13

23

33

4

14

24

34

5

15

25

35

6

16

26

36

7

17

27

37

8

16

28

38

9

19

29

39

10

20

30

40

GRA {90} GRA/GRN {91}

BRN {29}

RED {EXTRA} TAN/BLU {24}

WHT {EXTRA}

BLK/WHT BLK/RED {64} GRA/BLK {EXTRA} {37} GRA/YEL ORG/GRN {36} WHT/BLK {EXTRA} {10}

GRN

{31} YEL/RED {42} WHT {EXTRA} ORG/GRN {12} GRN/BLK BLK {EXTRA} {1}

TO RELAY HARNESS

ORG/BLK {EXTRA} BLU/RED {EXTRA}

ID0041825

263

ELECTRICAL DIAGRAM CONSOLE CABLE REF PART NO. NUMBER

1.

214-388

QTY

DESCRIPTION

1

CONSOLE CABLE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041825

264

265

266

267

268

ELECTRICAL DIAGRAM PIPE LOADER HARNESS ENDS WITH S/N 2S4079

2 1 ORG (11) TAN/WHT (94) BLK (1)

FULL BACK SWITCH

STOP ZONE SWITCH

BLK (1) GRA/WHT (93) ORG (11)

2 BLK (1) BLU/WHT (92) ORG (11)

SLOWDOWN SWITCH

ORG (11) BRN/ORG (98) BLK (1)

PIPE OK SWITCH ORG (11) PUR/ORG (97) BLK (1)

3 PIPE BAD SWITCH

2 WHT/RED {96} GRN/RED {95} ORG (11) WHT (65) BLK (1)

TO FLUID SHUT-OFF SWITCH CABLE

P

CAVITY PLUG

CAVITY PLUG CAVITY PLUG

GRN{11}

WHT{65} BLK{1}

CAVITY PLUG

GRN{11} WHT{65} BLK{1}

BLK PUR/ORG {97} {1} BRN/ORG {98}

3

ORG {11} GRA/WHT {93} BLU/WHT {92} WHT {65} TAN/WHT {94}

TO 214-390 FRAME/ENGINE

2 4 SHUTTLE EXTEND

BLK(1) GRN/RED (95) ORG (11)

2 BLK (1) WHT/RED (96) ORG (11)

03

SHUTTLE RETRACT

ID0041826

269

ELECTRICAL DIAGRAM PIPE LOADER HARNESS ENDS WITH S/N 2S4079 REF PART NO. NUMBER

1.

2.

3.

4.

214-393 217-939 217-189 214-450

QTY

DESCRIPTION

1 6 2 1

PIPE LOADER HARNESS PROXIMITY SWITCH PHOTO-ELECTRIC SENSOR FLUID SHUT-OFF CABLE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0041826

270

ELECTRICAL DIAGRAM PIPE LOADER HARNESS BEGINS WITH S/N 2S4122

1

STOP ZONE SWITCH

3 ORG (11) TAN/WHT (94) BLK (1)

FULL BACK SWITCH

3 2

BLK (1) GRA/WHT (93) ORG (11)

2

3 BLK (1) BLU/WHT (92) ORG (11)

SLOWDOWN SWITCH

ORG (11) BRN/ORG (98) BLK (1)

TO 214-679 (D)

ORG (11) PUR/ORG (97) BLK (1)

TO 214-679 (C)

2 WHT/RED {96} GRN/RED {95}

3 TO FLUID SHUT-OFF SWITCH CABLE

CAVITY PLUG P

ORG (11) WHT (65) BLK (1)

CAVITY PLUG CAVITY PLUG

GRN{11} WHT{65} BLK{1}

CAVITY PLUG

GRN{11} WHT{65} BLK{1}

BLK PUR/ORG {97} {1} BRN/ORG {98} ORG {11} GRA/WHT {93} BLU/WHT {92} WHT {65} TAN/WHT {94}

TO 214-390 FRAME/ENGINE

4

TO 214-679 (A)

BLK(1) GRN/RED (95) ORG (11)

BLK (1) WHT/RED (96) ORG (11)

01

TO 214-679 (B)

ID0041827

271

ELECTRICAL DIAGRAM PIPE LOADER HARNESS BEGINS WITH S/N 2S4122 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

1 4 4 1

214-393 214-692 214-683 214-450

DESCRIPTION

REMARKS

PIPE LOADER HARNESS PROXIMITY SWITCH PROXIMITY SWITCH HARNESS FLUID SHUT-OFF CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0041827

272

ELECTRICAL DIAGRAM AUTOMATION HARNESS ENDS WITH S/N 2S4079

ORG/RED RED/WHT YEL/BLK {47} {49} {56} ORG CAVITY {11}BLK TAN/BLK PLUG TAN/RED {1} YEL/BLU {55} {54} {86} CAVITY PLUG YEL/BRN 3 2 1 6 5 4 WHT {87} 7 9 8 12 11 10 {65} GRN/BLU 15 14 13 18 17 16 GRN/RED {88} 21 20 19 24 23 22 {95} GRN/BLK TAN/WHT {89} {94} GRA/GRN BRN/ORG BRN/YEL {98} GRA {90} PUR/ORG {57} BLU/WHT {91} {97} GRA/WHT {92} WHT/RED {96} {93}

BLK {1} TAN/RED {54} BLU/RED GRA/BLK {59} {99} 3 5

TO RELAY PANEL HARNESS

1 4 2

TAN/BLK {55}

3

D1

BLU/WHT {92}

D2

3 5

1

1 4 2

BRN/YEL {57}

ORG {11}

BLU/RED BLK {59} {1} RED/WHT {56}

BLU/RED {59}

WHT/RED {96}

D

A

C

B

RED/WHT {56}

4 BLK

PUR/ORG WHT/RED {97} BRN/ORG {98} CAVITY {96} PLUGCAVITY GRN/RED {95} 7 8 9 10 11 12 PLUG TAN/WHT GRA/GRN 6 5 4 3 2 1 {94} {90} GRA GRA/WHT WHT {91} {93} BLU/WHT {65} {92}

GRA

BLK CAVITY GRA/BLK CAVITY {1} PLUG {99} PLUG YEL/BLK ORG/RED 7 8 9 10 11 12 {49} {47} GRN/BLK 6 5 4 3 2 1 CAVITY {89} PLUG GRN/BLU CAVITY {88} PLUG YEL/BRN {87} YEL/BLU {86}

A11 - STOP OUTPUT

A12 - GOFASTER OUTPUT

A1 - RETRACT OUTPUT

A3 - PIPEUP OUTPUT

A2 - EXTEND OUTPUT

STATUS

A4 - PIPEDOWN OUTPUT

A7 - POWER

B6 - FULLBACK SWT

B10 - PIPEBAD SWT

B9 - PIPEOK SWT

B5 - STOPZONE SWT

B1 - BORE SWT

B8 - RETRACTED SWT

B3 - WRENCH SWT

B2 - BACKREAM SWT

B4 - SLOWZONE SWT

274920

B7 - EXTENDED SWT

04

A

B

2

ID0041829

273

ELECTRICAL DIAGRAM AUTOMATION HARNESS ENDS WITH S/N 2S4079 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

1 1 2 1

214-447 217-186 217-710 214-449

DESCRIPTION

REMARKS

AUTOMATION HARNESS SEQ PIPE LOADER CONTROLLER MICRO RELAY (SPDT) DIODE CONNECTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0041829

274

ELECTRICAL DIAGRAM AUTOMATION HARNESS BEGINS WITH S/N 2S4122

TAN/RED {54} BLU/RED GRA/BLK {59} {99} 3 5

TO RELAY PANEL HARNESS

BLK {1} 1 4 2

ORG/RED RED/WHT YEL/BLK {47} {49} {56} ORG CAVITY {11}BLK TAN/RED TAN/BLK PLUG {1} YEL/BLU {55} {54} {86} CAVITY PLUG YEL/BRN 6 5 4 3 2 1 WHT {87} 7 9 8 12 11 10 {65} GRN/BLU 18 17 16 15 14 13 GRN/RED {88} 21 20 19 24 23 22 {95} GRN/BLK TAN/WHT {89} {94} GRA/GRN BRN/ORG BRN/YEL {98} GRA {90} PUR/ORG {57} BLU/WHT {91} {97} GRA/WHT {92} WHT/RED {96} TAN/BLK {93} {55}

3 BLU/WHT {92}

D1

GRA/GRN (90) GRA (91)

D

A

C

B

BLK

GRA

TAN/WHT 6 (94) GRA/WHT WHT BLU/WHT (93) (92) (65)

6

YEL/BLU YEL/BRN (87) (86)

GRN/BLU (88)

TAN/WHT BLU/WHT (94) (92) GRA PUR/ORG 1 12 (91) (97) CAVITY 11 2 BRN/ORG PLUG 10 3 (98) 9 4 BLK TAN/WHT 8 5 (1) (94) 7 6 GRA BRN/ORG (91) (98) ORG/RED GRN/BLK (89) (47)

5

CAVITY BLK PLUG (1)

CAVITY PLUG

ORG/RED (47)

GRA/GRN (90)

CAVITY GRA/BLK (99) PLUG

7 8

9 10 11 12

6

4

CAVITY PLUG CAVITY

GRA (91)

PLUG

5

3

YEL/BRN (87)

2

YEL/BLK (49)

GRN/BLK (89) GRN/BLU (88) 1

YEL/BLU (86)

A

B A11 - STOP OUTPUT

A12 - GOFASTER OUTPUT

A2 - EXTEND OUTPUT

A1 - RETRACT OUTPUT

STATUS

A3 - PIPEUP OUTPUT

A4 - PIPEDOWN OUTPUT

A7 - POWER

B6 - FULLBACK SWT

B10 - PIPEBAD SWT

B9 - PIPEOK SWT

B5 - STOPZONE SWT

B1 - BORE SWT

B8 - RETRACTED SWT

B3 - WRENCH SWT

B2 - BACKREAM SWT

B4 - SLOWZONE SWT

274920

B7 - EXTENDED SWT

2

01

RED/WHT {56}

GRA/BLK CAVITYBLK CAVITY PLUG (99) PLUG (1) YEL/BLK ORG/RED (49) 12 11 10 9 8 7 (47) GRN/BLK 1 2 3 4 5 6 CAVITY (89) PLUG

1 2 3 4 5

6 5 4 3 2 1 TAN/WHT (94) WHT GRA/WHT (65) (93) BLU/WHT (92)

4

BLK CAVITY GRA/BLK CAVITY {1} PLUG {99} PLUG YEL/BLK ORG/RED 7 8 9 10 11 12 {49} {47} GRN/BLK CAVITY 6 5 4 3 2 1 {89} PLUG GRN/BLU CAVITY {88} PLUG YEL/BRN {87} YEL/BLU {86}

BRN/ORG (98) PUR/ORG WHT/RED (96) (97) GRN/RED (95) 12 11 10 9 8 7

PUR/ORG BRN/ORG WHT/RED (97) (98) (96) GRN/RED 7 8 9 10 11 12 (95)

3 5

RED/WHT {56}

BLU/RED {59}

WHT/RED {96}

CAVITY PLUG

ORG {11}

BLU/RED BLK {59} {1}

1

PUR/ORG WHT/RED {97} BRN/ORG {98} CAVITY {96} PLUGCAVITY GRN/RED {95} 7 8 9 10 11 12 PLUG TAN/WHT GRA/GRN 6 5 4 3 2 1 {94} {90} GRA GRA/WHT WHT {91} {93} BLU/WHT {65} {92}

1 4 2

BRN/YEL {57}

D2

ID0041840

275

ELECTRICAL DIAGRAM AUTOMATION HARNESS BEGINS WITH S/N 2S4122 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

1 1 2 1 1 1

AUTOMATION HARNESS SEQ PIPE LOADER CONTROLLER MICRO RELAY (SPDT) DIODE CONNECTOR LOGIC BOX HARNESS CONTROLLER ADAPTER

214-447 217-186 217-710 214-449 214-665 211-045

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0041840

276

ELECTRICAL DIAGRAM PROXIMITY SWITCH HARNESS ENDS WITH S/N 2S4121

2 1

02

TO 214-393 (A)

ORG (11) GRN/RED (95) BLK (1)

TO 214-393 (B)

ORG (11) WHT/RED (96) BLK (1)

2

ID0041847

277

ELECTRICAL DIAGRAM PROXIMITY SWITCH HARNESS ENDS WITH S/N 2S4121 REF PART NO. NUMBER

1.

2.

214-718 214-692

QTY

1 2

DESCRIPTION

REMARKS

PROX SWITCH HARNESS PROXIMITY SWITCH

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041847

278

ELECTRICAL DIAGRAM

PROXIMITY SWITCH HARNESSS BEGINS WITH S/N 2S4122

2

3

2 1

3

2

TO 214-393 (A)

BLK(1) GRN/RED (95) ORG (11)

TO 214-393 (B)

BLK (1) WHT/RED (96) ORG (11)

2

02

ORG (11) PUR/ORG (97) BLK (1)

TO 214-393 (C)

ORG (11) BRN/ORG (98) BLK (1)

TO 214-393 (D)

ID0041854

279

ELECTRICAL DIAGRAM

PROXIMITY SWITCH HARNESSS BEGINS WITH S/N 2S4122 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

2.

3.

1 4 2

PIPE SWITCH HARNESS PROXIMITY SWITCH WIRE TRACK

INCLUDES REF NO. 3

214-679 214-692 307-555

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041854

280

281

282

283

284

285

286

287

288

289

290

GROUND DRIVE CONTROL

14

TEST PORT

3 18

9

2

6 8

9 4

5 12

13 14 15 PINOUT: RED - A - POWER BLU - B - RIGHT TRACK FWD BRN - C - RIGHT TRACK REV

7

16

ORG - D - LEFT TRACK FWD GRA - E - LEFT TRACK REV YEL - F - E-STOP WHT - G - E-STOP

17

PNK - H - THROTTLE DOWN GRN - J - THROTTLE UP BLK - K - GROUND WHT/GRN - L - JUMPER TO M WHT/GRN - M - JUMPER TO L N - CAVITY PLUG P - CAVITY PLUG

11 10 1

06

17

ID0186077

291

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

214-614 106-790 274-998 214-615 157-040 157-017 105-775 211-024 211-021 106-876 214-497 214-498 116-933 106-894 14. 157-039 15. 217-896 16. 214-570 17 . 116-549 18. 215-1921

QTY

DESCRIPTION

1 PUSH BUTTON SWITCH (SPST) OFF-(ON) 1 SCREW 1 DECAL 1 KILL SWITCH 1 O-RING 1 O-RING 1 D-RING 1 COILED CORD-FEMALE 1 STRAIN RELIEF 6 SCREW 1 LOWER HOUSING 1 UPPER HOUSING 1 HANDLE 2 SCREW (#8-32 X 1" PLPS SS) 2 O-RING 1 TOGGLE SWITCH 1 TOGGLE SWITCH (DPDT) ON-OFF-ON AR ROPE GASKET ( USE 27" ) 2 TOGGLE SWITCH BOOT (SEAL)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS.

NOTE:

06

ID0186077

292

NOTES:

ID0134963

293

ACCESSORIES

294

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

295

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

296

WIRE LINE ASSEMBLY

11

8 7

12

6

5

2 3

10

9

1

4

02

ID0068646

297

WIRE LINE ASSEMBLY REF PART NO. NUMBER

QTY

1. 358-860 2. 115-155 3. 115-156 4. 358-855 5. 306-980 6. 115-162 7. 159-288 8. 115-151 9. 154-867 10. 149-595 11. 154-378 12. 105-707

1 1 1 1 1 1 1 1 1 1 1 4

DESCRIPTION

REMARKS

COLLECTOR RING COLLAR (08NF-08NF) REDUCER (08N-06NF) PACK-OFF FITTING (.125-.187) ADAPTER, COLLECTOR RING NIPPLE (08N-4") WATER SWIVEL THRU SHAFT REDUCER (16N-12NF) HOSE (12OFX90-36"-2250) CONNECTOR (8N-12O) REDUCER STEM (12O-16OF) SET SCREW (1/4-NF X3/8",CUP)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0068646

298

NOTES:

ID0134963

299

MISCELLANEOUS

300

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

301

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

302

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

303

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

304

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

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JT2720 Related Publications Component

Ass’y

P/N

Model: JT2720 ............... Parts Manual ......................................................... ............ 053-471 JT2720 ............... Operators Manual .................................................. ............ 054-521 JT2720 ............... Repair Guide (Service Manual) .............................. ............ 055-519 JT2720 ............... Supplementary Maint Guide - Trenchless .............. ............ 055-485 JT2720 ............... Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual - 4045TF150 ............................. 194-020 .... 053-059 John Deere ......... Operators Manual - 4045TF150 ............................. ............ 054-049 John Deere ......... Service (Shop) Manual - 4045TF150 ..................... ............ 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 120-081 Element (primary) .............................................................................. 194-830 Oil Filter Element (spin-on) - John Deere (4045TF150) .................................... 194-815 Fuel Filter Element (spin-on) - John Deere (4045TF150) ................................. 159-231 Fuel Strainer (04H) ........................................................................................... 156-268 Fuel Filter Element (water trap, clamp-on) - 3.75” x 5.00” x 3.12” ..................... 159-009 Element (water trap, clamp-on) - 3.75” x 5.00” x 3.25”, Early Style . 159-111 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................ 159-074 Element (1-1/2-UNF, spin-on, Replacement) ..................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) ............................................. 149-840 Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ........................................................ 159-239

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

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