Ditch Witch JT2720 Mach 1 All Terrain Tier 2 Parts Manual 053-133 PDF

1

JT2720 Mach 1 All Terrain Tier 2 ISSUE NO. 13PL05/18 For Replacement Copy Order P/N 053-133

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT2720 Mach 1 All Terrain Tier 2 Directional Drilling System

Copyright 2004, 2005, 2006, 2007, 2011, 2012, 2014, 2015, 2018 by The Charles Machine Works, Inc. Works, Inc.

, Ditch Witch, CMW, and Subsite, are registered trademarks of The Charles Machine

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

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CONTENTS______________________ Decals

Operator’s Station

Decal Location ........................................... 8

Console Electrical, Right ....................... 114 Console, Auxiliary – AT27T2 ................... 118 Console, Auxiliary – JT27T2 .................... 116 Dual Axis Joystick .................................. 112 Operator Station Gauges ....................... 108 Seat Mount ............................................ 104 Step ...................................................... 102 Tool Box Gauges .................................. 120

Engine Components Air Filter System....................................... 24 Charge Air................................................ 18 Deaeration ............................................... 20 Engine ..................................................... 14 Engine Oil Drain, Remote ........................ 26 Fan Clutch ............................................... 22 Radiator ................................................... 16

Frame Components Battery Support ....................................... 98 Carriage – AT27T2 ..................................... 40 Carriage – JT27T2 ..................................... 42 Carriage Chain ......................................... 34 Clamp Assembly ...................................... 62 Covers ..................................................... 90 Front Guide/Wiper.................................... 70 Front Sprocket ......................................... 38 Fuel Tank ................................................. 92 Gearbox, Planetary – Track Drive ............... 76 Gearbox, Rotation – AT27T2 ...................... 58 Gearbox, Rotation – JT27T2 ...................... 54 Grease Cylinder ....................................... 84 Ground Drive Brake ................................. 78 Hoods ...................................................... 86 Hose Track .............................................. 32 Idler Roller ............................................... 82 Idler.......................................................... 80 Internal Water Swivel ............................... 46 Pivot ......................................................... 30 Relay Panel ............................................. 96 Side Panels .............................................. 88 Spindle Drive – AT27T2 ....................... 44, 52 Spindle Drive – JT27T2 ........................ 48, 50 Stabilizers, Rear....................................... 72 Thrust Drive ............................................. 36 Track Group ............................................. 74 Wrench Pipe Guide ............................ 66, 68

Hydraulics Auxiliary Pressure .................................. 138 Auxiliary Pump Inlet................................ 136 Brake Line .............................................. 166 Charge Filter/Series Parallel................... 134 Console Hydraulics, Right ...................... 176 Cooler ................................................... 130 Cylinder – 2.0” x 1.0” ................................ 192 Cylinder – 2” x 1.25”.................................. 194 Cylinder – 4.0” x 2.0” ................................. 196 Cylinder – 4.5” x 2.25” x 2.75”...................... 198 Drill Frame Pivot..................................... 190 Ground Drive Control ............................. 164 Load Sense Pressure ............................. 170 Load Sense Pump/Case Drain .............. 172 Load Sense Return ................................ 174 Load Sense ........................................... 168 Pipe Gripper .......................................... 186 Pump Inlet ............................................. 126 Pumps .................................................. 124 Reservoir................................................ 128 Rotation Brake ....................................... 162 Rotation Hydraulics – JT27T2 ......... 152, 154 Rotation Hydraulics, Inner ...................... 150 Rotation Hydraulics, Outer – AT27T2 ....... 158 Rotation Motor Hot Oil .................... 156, 160 Rotation Pressure Gauge ....................... 146 Rotation Pressure Gauge, Inner ............. 148 Stabilizer ................................................ 188 Thrust Drive ........................................... 144 Thrust Limiter ......................................... 142 Thrust Psi Gauge ................................... 140 Wrench Pressure & Return, Front.......... 178 Wrench Rotation .................................... 184 Wrench, Front ........................................ 180 Wrench, Rear ......................................... 182

ID0135179

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CONTENTS______________________ Electrical

Accessories

Coil Mount.............................................. 202 Electric Strike System ............................ 204 Ground Drive Control ............................. 206

Drilling Fluid Transfer ............................. 300 Heated Hose Kit ..................................... 298 Mud Mixing Accessories ........................ 292 Pipe Box – AT27T2 .................................. 304 Pipe Box – JT27T2 ................................... 302 Wire Line Assembly................................ 294 Work Lights ............................................ 296

Anchor Systems Anchor ................................................... 218 Anchor Motor Hydraulics, Left ................ 222 Anchor Motor Hydraulics, Right.............. 224 Anchor Pivot Frame .............................. 210 Anchor Thrust Cylinder, Left................... 226 Anchor Thrust Cylinder, Right ................ 228 Anchor Valve Pressure & Return ........... 220 Auger Anchor Drive, Left ....................... 212 Auger Anchor Drive, Right...................... 214 Flanged Hex Driver ................................ 216 Hydraulic Cylinder – 2” x 1.25” x 24” .......... 230

Miscellaneous Bolt/Nut Torque Chart ............................ 308 Filters .................................................... 312 Optional Kits .......................................... 312 Parts Manual Change Request ............. 313 Related Publications .............................. 312 Replacement O-Ring Chart .................... 311 Warranty Registration ............................ 316

Fluid System Mud Pressure Hydraulics ....................... 236 Mud Pump Hydraulics ............................ 238 Mud Pump Inlet & Wash Wand .............. 242 Mud Pump ............................................. 240 Mud Pump & Antifreeze Tank ................ 234 Wash Wand ........................................... 244

Pipe Loader System Applicator ............................................... 260 Auto-Luber ............................................. 256 Auxiliary Valve/Pipe Lift Hydraulics ........ 286 Grease Pump Mounting ......................... 248 Grease Pump ......................................... 258 Greaser Hydraulics ........................ 250, 252 Pipe Loader Covers ............................... 276 Pipe Loader Lifters ................................. 278 Pipe Loader Mount ................................. 264 Pipe Loader ........................................... 266 Pipe Shuttle, Front ................................. 270 Pipe Shuttle, Rear .................................. 274 Selector Valve Hydraulics ...................... 254 Shuttle Guard Mount .............................. 262 Shuttle Motor Case Drain Hydraulics ..... 284 Shuttle Motor Hydraulics ........................ 282 Shuttle Mount, Front .............................. 268 Shuttle Mount, Rear ............................... 272 Shuttle Stop Hydraulics .......................... 288 Shuttle Stop ........................................... 280

ID0135179

7

DECALS

8

DECAL LOCATION AT/JT27T2

24

22

8 10

31

33 41 28

1

17

9

25 12

23

2 29

273572A

5 45 26

15 20 36 7

38

27

32

46 39

46

18

31 40

19 44

21

35 14

10

37

ID0087663

9

DECAL LOCATION AT/JT27T2

34 34 16

30

31

31 43 42 32

4

1

3 4

3

4

4

6 1

10

13

11

ID0087663

10

DECAL LOCATION AT/JT27T2 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

10

275-941 275-940 274-049 274-050 274-318 274-442 273-571 273-572 274-724 270-6773 273-185 273-184 273-183 274-865 700-216 270-1241 700-215 270-1240 700-214 274-877 273-434 273-452 273-182 273-190 273-189 270-1023 275-449 275-400 273-181 275-355 275-023 275-033 273-475 275-120 275-148 275-450 275-184 275-197 270-5127 275-230 273-186 700-213 273-198 274-291

QTY

DESCRIPTION

DECAL KIT - AT27T2 DECAL KIT - JT27T2 3 DANGER ELECTROCUTION 1 WARNING JOBSITE HAZARD 4 TIE DOWN LOCATION 8 LIFT LOCATION 1 JT2720M1 MODEL ID W/STRIPE 1 JT2720AT MODEL ID W/STRIPE 1 WARNING ONE CALL NOTIFICATION 1 PATENT 1 FRONT-BACK-WRENCH 1 PIPE-LIFT-SHUTTLE 1 FLOW-LUBE-GRIPPER 1 SETUP CONTROL PANEL 1 CONTROL PANEL 1 CONTROL PANEL 1 CONTROL PANEL 1 CONTROL PANEL 1 IGNITION PANEL AR GRAPHIC STRIPE 1 DITCH WITCH 1 NOTICE COOLANT 1 BORE-PIPE-THROTTLE 1 JOYSTICK-INDICATOR LIGHTS 1 THRUST-ROTATION-FLUID 1 NOTICE HYDRAULIC OIL LEVEL 1 DITCH WITCH LOGO PLACARD 1 NOTICE OIL LEVEL 1 ANCHOR ROTATION-THRUST 1 CAUTION HOT PARTS 1 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM 1 WARNING READ OPERATOR MANUAL 1 RESERVOIR (THF) 1 FUEL TANK (DIESEL) 1 LOGO PLACARD 4 WARNING MOVING PARTS 2 DANGER ROTATION SHAFT 1 BATTERY 6 DANGER STRIPE 1.75” X 18” 1 MACH 1 IDENTIFIER 1 BATTERY/ FAN SWITCH 1 TRACKER CONTROL 1 SOUND POWER

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 3 (ENDS WITH S/N#) SEE FOOTNOTE 1 (BEGINS WITH S/N#) SEE FOOTNOTE 3 (ENDS WITH S/N#) SEE FOOTNOTE 2 (BEGINS WITH S/N#) (SOLD PER INCH) USE 16”

SEE FOOTNOTE 3

ID0087663

11

DECAL LOCATION AT/JT27T2 REF PART NO. NUMBER

39 40 41 42 43 44 45 46 47

273-226 273-235 273-579 273-234 273-233 273-230 273-278 274-940 274-290 273-267

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 2 1 1

SHUTTLE STOP INDICATOR CONSOLE ELECTRICAL CENTER ENGINE ELECTRICAL CENTER PIPELOADER VALVE FRONT WRENCH VALVE ENGINE-STOP DANGER WRENCH INDICATOR INDICATOR DITCH WITCH BATTERY

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 4

FOOTNOTE: 1. PART OF KIT NUMBER 275-940 2. PART OF KIT NUMBER 275-941 3. NOT PART OF KIT 4. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

10

ID0087663

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

ENGINE 24 26

13

11

14

12 13

18 19 22

23

17

9

6

20

21

5

14

10 6

8 3 2 4 5

6

6 7

7 15 19

16 1 3 25

4

2

7

05

ID0117430

15

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

194-286 1 217-451 195-897 194-823 165-883 194-478 499-944 194-492 194-498 165-755 165-769 213-080 213-081 213-082 116-488 3 106-383 6 106-387 6 106-342 3 106-398 12 106-545 5 323-260 1 105-998 4 106-341 1 194-049 1 324-713 1 106-162 4 107-096 4 353-313 2 105-247 8 323-207 1 105-273 2 105-070 10 105-117 5 106-074 1 194-027 1 196-372 1 196-373 1 117-378 AR 324-744 1

DESCRIPTION

REMARKS

ENGINE - 125HP ALTERNATOR STARTER THERMOSTAT GASKET, THERMOSTAT OIL FILTER ELEMENT OIL FILTER SEAL RING PRIMARY FUEL FILTER ELEMENT SECONDARY FUEL FILTER EXHAUST MUFFLER GASKET AIR INLET GASKET WHEEL SPEED SENSOR COOLANT TEMPERATURE SENSOR ENGINE HEAD TEMPERATURE SENSOR ISOLATION MOUNT FLG LK SCREW (M10-1.5 X 30MM) FLG LOCKNUT (M10-1.50) SCREW (M16-2.00 X 90MM) WASHER (M16, HARDENED) LOCKNUT (M16-2.0,PRV TRQ,10.9) ENGINE MOUNT SCREW (M16-2.00 X 40MM) SCREW (M16-2.00 X 70MM) MUFFLER CLAMP RUBBER GUARD FLG SCREW (M8-1.25 X 20MM) LOCKNUT (M8-1.25, NLK) REAR ENGINE MOUNT SCREW (M12-1.75 X 35MM) BRACKET SCREW (M12-1.75 X 30MM) LOCK WASHER (1/2") WASHER (5/16") SCREW (M16-2.00 X 60MM) MUFFLER CLAMP (4.143") MUFFLER OUTLINE MUFFLER EXTENSION TUBE BULK HOSE, LOW PRESSURE (-12) BRACKET

OBSOLETE

USE 1 @ 93.5"

FOOTNOTES:

NOTE:

05

ID0117430

16

RADIATOR 15

29

3

6

30

22

29 13

1 14 2 26

16 22

5

28 23

4

25

9 27

10 7

7 20

11 8 14

19 18 14 21

17 12 24 14

06

ID0043562

17

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

323-407 116-727 106-628 105-894 107-004 194-527 116-487 106-336 106-685 106-164 105-894 118-139 118-140 110-134 111-091 194-589 323-161 184-190 194-573 323-260 194-286 106-397 105-091 171-013 323-406 106-381 106-386 106-128 118-233 213-262

QTY

1 2 2 2 1 1 2 2 2 4 4 1 1 4 1 1 1 1 1 4 4 1 1 2 2 4 2 1

DESCRIPTION

UPPER RADIATOR BRACKET SHOCK MOUNT SCREW (M10-1.5 X 60MM) LOCKNUT (M10-1.5, PRV TRQ, 10.9) FLG LK SCREW (M12-1.75 X 45MM) RADIATOR ISOLATION MOUNT SCREW (M12-1.75 X 90MM) LOCKNUT (M12-1.75, PRV TRQ, 10.9) FLG LK SCREW (M10-1.50 X 30MM) LOCKNUT (M10-1.5,PRV TRQ,10.9) RADIATOR OUTLET HOSE RADIATOR INLET HOSE WORM CLAMP (2.062" TO 2.750") CAP FAN ACS#444150-23 FAN DRIVE FAN SPACER (SPACING 2.50) FAN SPACER (SPACING 1.00) ENGINE MOUNT ENGINE - JOHN DEERE DIESEL WASHER (M12, HARDENED) LOCK WASHER (5/16") BELT, SERPENTINE FAN DRV LOWER RADIATOR BRACKET FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) BOLT (M8-1.25 X 110MM) NOISE BARRIER TEMPERATURE SWITCH

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

OBSOLETE

TORQUE TO 20 FT LBS USE 567 LOCTITE

NOT SHOWN:

500-1220

FAN CLUTCH

FOOTNOTES:

NOTE:

06

ID0043562

18

19

20

21

22

FAN CLUTCH

5 4 3

8 7

6

2

1

03

ID0091920

23

FAN CLUTCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

194-286 323-161 214-895 155-705 164-027 106-993 110-126 106-382

QTY

1 1 4 1 1

DESCRIPTION

REMARKS

ENGINE - 125HP FAN DRIVE TEMPERATURE SWITCH O-RING (906 D90) THERMOSTAT HOUSING FLG LK SCREW (M10-1.50 X 35MM) BOLT-ON CLAMP (1/2") FLG LK SCREW (M10-1.50 X 20MM)

OBSOLETE SEE NOT SHOWN FOR SERVICE PART.

NOT SHOWN:

500-1220

FAN CLUTCH

FOOTNOTES:

NOTE:

03

ID0091920

24

25

26

27

28

NOTES:

ID0134963

29

FRAME COMPONENTS

30

31

32

HOSE TRACK AT/JT27T2

1 5

6

4

2

4

7 3 8

5

03

ID0150848

33

HOSE TRACK AT/JT27T2 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

117-282 1 117-361 1 324-498 1 117-626 191-190 359-941 12 359-942 12 307-339 12 308-834 24 303-648 105-600 8 105-834 8 309-775 307-338 2 307-337 2

DESCRIPTION

CABLE BAG CABLE BAG HOSE TRAC 4 LINK REPAIR SECTION HARDWARE KIT EASY-OUT BAR (1/2" X 5-3/4") ALUMINUM BAR (1/2" X 5-3/4") 6" ALUMINUM FLAT BAR WINDOW EXTENDER DRILL FRAME CARRIAGE BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) HOSE TRACK MOUNT BRACKET (RIGHT) BRACKET (LEFT)

REMARKS

USE ON AT27T2 ONLY USE ON JT27T2 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150848

34

35

36

THRUST DRIVE

18 9 4 16

21

19

3

22

22

11

23 10 6 20

7

20 21

1 19

14 13

19 21

11

8

7

5 2

21

19

14 17

8 12

04

15

14

13

ID0091839

37

THRUST DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

303-648 353-417 305-616 105-271 105-894 175-738 353-383 166-333 190-061 190-799 125-368 125-387 125-388 157-521 501-629 499-893 157-521 107-319 107-318 153-141 500-510 106-204 353-380 106-382 343-453 106-346 106-665 129-009 343-322 181-504 105-065 106-575 157-099

QTY

DESCRIPTION

1 1 4 4 1 2 2 AR AR 2 1 1 1 AR 1 1 8 8 8 2 8 1 4 4 4 2 8 8 1

DRILL FRAME MOUNT, THRUST DRIVE WEAR PLATE SCREW (M10-1.5 X 40MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) SPROCKET (140B11) SPACER GEARBOX, PLANETARY, AXIAL SEAL REPAIR KIT BEARING & SEAL REPAIR KIT TAPERED RACE (4.330") TAPERED BEARING (2.625") TAPERED BEARING (2.687") EXTERNAL SEAL (3.375") EXTERNAL SNAP RING SET (2.63") THRUST WASHER (1.031") EXTERNAL SEAL LOCKNUT (M14-2.0, PRV TRQ,10.9) SCREW (M14-2.0 X 60mm, 10.9) HYDRAULIC MOTOR SEAL REPAIR KIT BOLT (1/2-NC X 1-1/2", SOC) COVER FLG LK SCREW (M10-1.5 X 20mm) MOUNT PLATE SCREW (M20-2.5 X 70mm) LOCKNUT (M20-2.50, 10.9) ROLLER CHAIN (#140-ECH, 205P) PLANETARY SUPPORT BAR BUSHING LOCKNUT (1/2-NC) BOLT (1/2-NC X 2-1/4", GD8) O-RING (042 D70)

REMARKS

THRUST DRIVE

THRUST TORQUE TO 130 FT LBS- 242 LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0091839

38

39

40

41

42

43

44

SPINDLE DRIVE ASS'Y AT27T2

7 6 5 4

10

1 14 BLEEDER SCREW 15

3 8

11

2

12

9 21 13

16

17

18 19

20

07

ID0063521

45

SPINDLE DRIVE ASS'Y AT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

DESCRIPTION

166-455 - AT SPNDL DRV PRTS ASS'Y 166-457 - SPINDL DRV PRTS ASSY, COBBLE 149-970 1 HYDRAULIC MOTOR 105-970 2 FLG BOLT (5/8-NC X 1.750",GD8) 106-398 2 WASHER (M16, HARDENED) 107-495 4 BLT (1/2-NC X 4.50", SOC GD 8) 160-1099 1 MODULAR BRAKE 500-1283 - OIL SEAL 191-166 - O-RING KIT 191-167 - GASKET KIT 191-168 - BEARING KIT 191-169 - STACK SERVICE KIT 163-212 - BLEEDER SCREW, DISC BRAKE 105-179 12 BOLT (3/8-NC X 3-1/2") 166-298 1 ROTATION GEARBOX PLANETARY 105-534 3 DOWEL PIN (.375" X .875") 107-803 1 PIN .125 X .25 149-976 1 HYDRAULIC MOTOR 500-390 1 SEAL REPAIR KIT - REAR 500-391 1 SEAL REPAIR KIT - SHAFT 215-1061 1 SENSOR 105-869 4 BOLT (1/2-NC X 2", SOC) 106-397 4 WASHER (M12, HARDENED) 500-818 2 DOWEL PIN (16MM X 40MM) 106-478 2 SCREW (M16-2.00 X 40MM, 10.9) 310-965 1 LIFT BRACKET 191-341 1 INNER WATER SWIVL REPLCMNT KIT 191-257 - SEAL REPAIR KIT (157-469) 117-300 1 SPRING 319-443 1 HEX STUB 400-1501 1 HEX STUB 400-1227 1 SAVER SUB 2.77-4F-DS 400-1228 1 SAVER SUB 2.77-4F SS 106-478 8 SCREW (M16-2.00 X 40MM, 10.9) 166-286 - AT2720 GEARBOX

REMARKS

USE RED SILICONE SEALER USE 242 LOCTITE, TORQUE TO 200 FT LBS USE 242 LOCTITE, SEE FOOTNOTE 1

USE 242 LOCTITE, SEE FOOTNOTE 1

INCLUDED IN REF #16

USE 242 LOCTITE, SEE FOOTNOTE 1

INCLUDES: WATER SWIVEL 157-469 & REF #9.

REPLACEMENT O-RING KIT; NOT INCLUDED IN 191-341

USE WITH OLD STYLE PIPE USE WITH COLLARED PIPE

SEE FOOTNOTE 1 REFER TO PARTS PAGE 809-419

NOT SHOWN:

FOOTNOTES:

1.

REFER TO TORQUE CHART IN BACK OF PARTS BOOK.

NOTE:

07

ID0063521

46

47

48

SPINDLE DRIVE ASS'Y (JT27T2)

5

4

8

1

9 6 7

3

2

13 13

12 12

10

11

02

ID0145952

49

SPINDLE DRIVE ASS'Y (JT27T2) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

166-456 149-970 1 149-944 1 105-970 2 106-398 2 105-179 12 166-298 1 105-534 3 106-478 2 310-965 1 400-1229 1 106-478 8 155-770 1 500-818 2

DESCRIPTION

JT SPINDLE DRIVE PARTS ASS'Y HYDRAULIC MOTOR HYDRAULIC MOTOR FLG BOLT (5/8-NC X 1.750",GD8) WASHER (M16, HARDENED) BOLT (3/8-NC X 3-1/2") ROTATION GEARBOX PLANETARY DOWEL PIN (.375" X .875") JT2720 GEARBOX SCREW (M16-2.00 X 40MM, 10.9) LIFT BRACKET SAVER SUB 2.11-4F DS SCREW (M16-2.00 X 40MM, 10.9) O-RING (250 D70) DOWEL PIN (16MM X 40MM)

REMARKS

BEFORE S/N AFTER S/N USE 242 LOCTITE, TORQUE TO 200 FT LBS USE 242 LOCTITE, SEE FOOTNOTE

REFER TO PARTS PAGE 809-418

USE 242 LOCTITE, SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0145952

50

SPINDLE DRIVE ASSEMBLY (JT27T2) WNDS WITH S/N A60000031

1

5

4

8

1

9 6 7

3

2 13

12 10

11

08

ID0143026

51

SPINDLE DRIVE ASSEMBLY (JT27T2) WNDS WITH S/N A60000031 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

DESCRIPTION

REMARKS

166-456 149-944 1 150-1230 1

JT SPINDLE DRIVE PARTS ASS'Y HYDRAULIC MOTOR HYDRAULIC MOTOR

ENDS WITH S/N: A60000030 BEGINS WITH S/N: A60000031

150-1422 150-1426 105-970 2 106-398 2 105-179 12 166-298 1 105-534 3 106-478 2 310-965 1 400-1229 1 106-478 8 155-770 1 500-818 2

SEAL KIT SHAFT SEAL RING FLG BOLT (5/8-NC X 1.750",GD8) WASHER (M16, HARDENED) BOLT (3/8-NC X 3-1/2") ROTATION GEARBOX PLANETARY DOWEL PIN (.375" X .875") JT2720 GEARBOX SCREW (M16-2.00 X 40MM, 10.9) LIFT BRACKET SAVER SUB 2.11-4F DS SCREW (M16-2.00 X 40MM, 10.9) O-RING (250 D70) DOWEL PIN (16MM X 40MM)

QTY

SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE 242 LOCTITE, TORQUE TO 200 FT LBS USE 242 LOCTITE, SEE FOOTNOTE 1

REFER TO PARTS PAGE 809-418

USE 242 LOCTITE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO TORQUE CHART IN BACK OF PARTS BOOK. 2. FOR USE WITH 149-944 AND 150-1230

NOTE:

08

ID0143026

52

SPINDLE DRIVE ASSEMBLY (AT27T2) BEGINS WITH S/N H60000033

7

6

5

4

1 10 14 BLEEDER SCREW 15 3 8

11

2

12

1

9 21 13

16

17

18 19

20

12

ID0143024

53

SPINDLE DRIVE ASSEMBLY (AT27T2) BEGINS WITH S/N H60000033 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

DESCRIPTION

166-455 166-457 149-944 1 150-1230 1 500-1422 157-750 -

AT SPNDL DRV PRTS ASS'Y SPINDL DRV PRTS ASSY, COBBLE HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL KIT SHAFT SEAL RING

105-970 2 106-398 2 107-495 4 160-510 1 191-166 191-167 191-168 191-169 163-212 105-179 12 166-298 1 105-534 3 107-803 1 149-976 1 215-1061 1

FLG BOLT (5/8-NC X 1.750",GD8) WASHER (M16, HARDENED) BLT (1/2-NC X 4.50", SOC GD 8) MODULAR BRAKE O-RING KIT (160-510) GASKET KIT (160-510) BEARING KIT (160-510) STACK SERVICE KIT (160-510) BLEEDER SCREW, DISC BRAKE BOLT (3/8-NC X 3-1/2") ROTATION GEARBOX PLANETARY DOWEL PIN (.375" X .875") PIN .125 X .25 HYDRAULIC MOTOR SENSOR

500-390 1 500-391 1 105-869 4 106-397 4 500-818 2 106-478 2 310-965 1 191-341 1 191-257 117-300 1 319-443 1 400-1501 1 400-1227 1 400-1228 1 106-478 8 -

SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT BOLT (1/2-NC X 2", SOC) WASHER (M12, HARDENED) DOWEL PIN (16MM X 40MM) SCREW (M16-2.00 X 40MM, 10.9) LIFT BRACKET WATER SWIVEL SEAL ASS'Y SEAL REPAIR KIT (157-469) SPRING HEX STUB HEX STUB SAVER SUB 2.77-4F DS SAVER SUB 2.77-4F SS SCREW (M16-2.00 X 40MM, 10.9) AT2720 GEARBOX

REMARKS

ENDS WITH S/N:H60000032 BEGINS WITH S/N:H60000033 SEE FOOTNOTE 2 SEE FOOTNOTE 2

USE RED SILICONE SEALER USE RED SILICONE SEALER

USE 242 LOCTITE, TORQUE TO 200 FT LBS USE 242 LOCTITE, SEE FOOTNOTE 1 USE RED SILICONE SEALER

USE 242 LOCTITE, SEE FOOTNOTE 1

INCLUDED IN REF #16

USE 242 LOCTITE, SEE FOOTNOTE 1

INCLUDES: WATER SWIVEL 157-469 & REF #9.

REPLACEMENT O-RING KIT; NOT INCLUDED IN 191-341 USE WITH OLD STYLE PIPE USE WITH COLLARD PIPE

SEE FOOTNOTE 1 REFER TO PARTS PAGE 809-419

NOT SHOWN:

FOOTNOTES:

1. REFER TO TORQUE CHART IN BACK OF PARTS BOOK. 2. FOR USE WITH 149-944 AND 150-1230 NOTE:

12

ID0143024

54

ROTATION GEARBOX JT27T2

4

5

6

8

7

9

1

29

33 10

11

12 13 14

15 16

21T

17 18 19 20 2

35T

21 22

38 39

23

34

27 51T

35 36 37 28

42 41 24 25 26 3

02

ID0091924

55

ROTATION GEARBOX JT27T2

32 31 30

OIL FILL

OIL LEVEL

40

DRAIN

02

ID0091924

56

ROTATION GEARBOX JT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

166-456 107-578 1 107-577 1 107-576 1 125-309 1 125-308 1 168-034 1 164-028 1 107-050 2 164-029 1 125-359 1 125-360 1 165-869 1 165-868 1 165-870 1 168-035 1 126-171 2 126-170 2 165-842 1 165-843 1 165-844 1 174-025 1 126-063 1 126-064 1 165-803 1 165-804 1 165-805 1 300-7825 1 166-453 1 106-617 14 115-211 2 514-123 1 159-003 1 106-396 14 153-615 1 106-755 6 318-459 1 153-638 1 125-543 1 125-542 1 105-580 2 105-1313 1 107-706 1 190-1386 1 255-1006 -

DESCRIPTION

REMARKS

JT SPINDLE DRIVE PARTS ASS'Y SHIM SHIM SHIM TAPERED RACE (5.000") TAPERED BEARING (3.000") INPUT PINION HOUSING PRECISION DOWEL PIN (M12 X 30) HOUSING TAPERED RACE (4.781") TAPERED BEARING (3.000") SHIM (.051MM) SHIM (.076MM) SHIM (.178MM) IDLER GEAR TAPERED RACE (3.740") TAPERED BEARING (2.250") SHIM (.051MM) SHIM (.076MM) SHIM (.178MM) OUTPUT GEAR TAPERED RACE (6.496") TAPERED BEARING (4.330") SHIM (.0002") SHIM (.003") SHIM (.007") SPACER OUTPUT SHAFT SCREW (M10-1.50 X 80MM) PLUG (08N, SQ, MAG) PICKUP TUBE (02N-02NF90-2") AIR VENT (02N) WASHER (M10, HARDENED) INTERNAL SEAL (5.750" ID) SCREW (M10-1.50 X 30MM, S0C) COVER INTERNAL SEAL TAPERED RACE (7.75) TAPERED BEARING ROLL PIN (1/4" X 3/4") HARDEND WASHER NUT, SPANNER GEARBOX NUT MOLLY PASTE (SINGLE APPLICATION)

NOT SHOWN: FOOTNOTES:

NOTE:

02

ID0091924

57

58

ROTATION GEARBOX AT27T2

1

8 4

5

6

8

7

9

10

11

12 15

13 14

16 18 19 20 2 17 21 37

21T

22

35T

23

38 24 25 26 3 41

39 47 48 49 50 27

41/26

40

51T

56

28

57

29

30 31 42 43 44 51 35 59 55

52 46

03

45

53

36 54

38

39

58

ID0091923

59

ROTATION GEARBOX AT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

166-455 166-457 107-578 1 107-577 1 107-576 1 125-308 1 125-309 1 168-034 1 164-028 1 107-050 4 318-608 1 125-359 1 125-360 1 165-869 1 165-868 1 165-870 1 168-035 1 126-171 2 126-170 2 165-842 1 165-843 1 165-844 1 174-025 1 126-063 1 126-064 1 165-803 1 165-804 1 165-805 1 174-026 1 178-438 1 157-501 1 166-444 1 106-755 5 159-003 1 514-123 1 115-211 2 149-927 1 106-805 14 166-271 1 126-099 3 126-100 3 115-457 1

DESCRIPTION

REMARKS

AT SPNDL DRV PRTS ASS'Y SPINDL DRV PRTS ASSY, COBBLE SHIM SHIM SHIM TAPERED BEARING (3.000") TAPERED RACE (5.000") INPUT PINION HOUSING PRECISION DOWEL PIN (M12 X 30) COVER TAPERED RACE (4.781") TAPERED BEARING (3.000") SHIM (.051MM) SHIM (.076MM) SHIM (.178MM) IDLER GEAR TAPERED RACE (3.740") TAPERED BEARING (2.250") SHIM (.051MM) SHIM (.076MM) SHIM (.178MM) OUTPUT GEAR TAPERED RACE (6.496") TAPERED BEARING (4.330") SHIM (.0002") SHIM (.003") SHIM (.007") INNER GEAR BEARING RETAINER INTERNAL SEAL INNER SHAFT SCREW (M10-1.50 X 30MM, S0C) AIR VENT (02N) PICKUP TUBE (02N-02NF90-2") PLUG (08N, SQ, MAG) SEAL (BLOCK V) LIP CD (D) SCREW (M10-1.50 X 120MM, SOC) INNER PINION TAPERED RACE (3.25") TAPERED BEARING (2") EXTERNAL SNAP RING (2.500")

FOOTNOTES:

NOTE:

03

ID0091923

60

ROTATION GEARBOX AT27T2

32

H

34

H WITC TC

DI

33

R

03

ID0091923

61

ROTATION GEARBOX AT27T2

REF PART NO. NUMBER

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

QTY

153-615 1 107-485 1 107-486 1 107-487 1 125-543 1 125-542 1 165-800 1 165-801 1 165-802 1 107-575 1 107-579 1 153-153 1 166-452 1 106-396 14 307-904 1 125-1060 1 107-803 1 107-706 1 190-1386 1 255-1006 160-1146 1

DESCRIPTION

REMARKS

INTERNAL SEAL (5.750" ID) SHIM SHIM SHIM TAPERED RACE (7.75) TAPERED BEARING SHIM (.002") SHIM (.003") SHIM (.007") SHIM SHIM SEAL OUTPUT SHAFT WASHER (M10, HARDENED) MOTOR COVER TAPERED BEARING SET (1.625") PIN .125 X .25 NUT, SPANNER GEARBOX NUT MOLLY PASTE (SINGLE APPLICATION) SPACER

FOOTNOTES:

NOTE:

03

ID0091923

62

CLAMP ASSEMBLY 8 8

40

14

13

2

9

46 10 13

7

17 9 35

33

16

18

4 3

1

5 4

31

4

25 29 5

30

44

28

34

41 32

4

6

38 39 43

45

27

12

42 36 24 37 26

15 11

22 21

20

23 19

06

ID0143027

63

CLAMP ASSEMBLY REF PART NO. NUMBER QTY DESCRIPTION 1. 151-031 1 CYL (2" X 1" X 8") 2. 184-789 1 TAPERED PIN (25.4MM X 158.7MM)

REMARKS

3.

4.

5.

178-075 1 118-053 16 105-1133 8

TAPERED PIN (31.7MM X 240MM) EXTERNAL SNAP RING (.875") PIN

6.

7.

8.

303-360 303-624 151-206 151-212

1 1 4 4

STATIONARY CLAMP ROTATION CLAMP CYL (4.50" X 2.25" X 2.75") CYL (4.50" X 2.25" X 2.75")

9.

10.

303-817 329-179 350-446

4 4 8

JAW BLOCK JAW BLOCK GRIPPER INSERT

11.

12.

13.

14.

106-616 106-545 308-643 105-022

8 8 8 8

SCREW (M16-2 X 55MM, CL10.9) LOCKNUT (M16-2.0,PRV TRQ,10.9) RETAINER FORGING BOLT (3/8-NC X 4")

15.

16.

17.

18.

19.

178-456 115-003 181-981 105-245 106-006

4 8 1 1 4

BUSHING 1.25ID X 1.75OD X 1.75 ZERK (1/4-NF, STR) TAPERED INSERT (1") SCREW (M10-1.50 X 25MM) WASHER (.531", HARDENED)

LOCTITE 609

20.

21.

22.

107-507 308-795 308-796

4 1 1

SCREW (M12-1.75X65MM) FULL THD WRENCH MOUNT BRACKET, FRONT RH WRENCH MOUNT BRACKET, REAR RH

LOCTITE 242

23.

24.

25.

26.

178-489 306-783 125-771 106-398

2 2 1 8

PIN BACKUP PLATE COMPOSITION BUSHING (1.25") WASHER (M16, HARDENED)

27.

28.

29.

117-297 303-622 106-659

4 1 7

COMPRESSION SPRING RETAINER SCREW (M12-1.75 X 55MM)

30.

31.

32.

106-397 106-685 110-096

7 1 7

WASHER (M12, HARDENED) LOCKNUT(M12-1.75,PRV TRQ,10.9) MACHINERY BUSHING (1/2")

BEFORE S/N:CMWA27T2E6000020 AFTER S/N: CMWA27T2A6000021 LOCTITE 242. BEFORE S/N:CMWA27T2E6000020 AFTER S/N: CMWA27T2A6000021

LOCTITE 242

NOT SHOWN: 117-437 AR SHIM PLATE, FRONT MOUNT

117-436 AR SHIM PLATE, REAR MOUNT

FOOTNOTES:

NOTE:

06

ID0143027

64

CLAMP ASSEMBLY REF PART NO. NUMBER QTY DESCRIPTION 33. 125-770 1 COMPOSITION BUSHING (1") 34. 105-318 AR WASHER (7/8")

35.

36.

37.

105-053 308-731 308-732

8 1 1

NUT (3/8-NC) WRENCH MOUNT BRACKET, REAR WRENCH MOUNT BRACKET, FRONT

38.

39.

40.

41.

181-982 106-469 105-118 115-017

1 1 8 1

TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) WASHER (3/8") ZERK (02N65)

42.

43.

44.

115-001 106-387 106-383

1 2 2

ZERK (02N) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM)

45.

46.

310-114 107-777

1 4

PLATE SPIRAL SPRING PIN (.375" X 3.00")

REMARKS

LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0143027

65

66

67

68

WRENCH PIPE GUIDE BEGINS WITH S/N

2

1 3

4

7

5 8

6

9

03

ID0143031

69

WRENCH PIPE GUIDE BEGINS WITH S/N REF PART NO. NUMBER

QTY

1.

2.

3.

303-360 310-421 314-361

1 2

4.

5.

6.

7.

8.

300-1183 1 106-724 2 110-228 2 106-387 2 310-454 1

BRACKET, SPRAY FLG SCREW (M10-1.50 X 25MM) LYNCH PIN (7/16" X 2") FLG LOCKNUT (M10-1.50) WRENCH GUIDE FRAME

9.

106-806

FLG LK SCREW (M12-1.75 X 25MM)

4

DESCRIPTION

REMARKS

STATIONARY CLAMP BLOCK RETAINER WELDMENT GUIDE BLOCK (3.25)

USE 242 LOCTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0143031

70

71

72

73

74

TRACK GROUP

15 1 14 4

12

26 27

10

3

16 18

2 9

11

5

13

17

8

19

6 7

25 20

21 22 23 24

02

ID0091838

75

TRACK GROUP REF PART NO. NUMBER

1. 308-307 2. 308-306 3. 356-788 4. 106-381 5. 106-386 6. 106-665 7. 106-727 8. 129-010 9. 105-857 10. 153-143 155-776 11. 158-018 500-373 12. 158-953 500-658 13. 157-099 14. 105-282 15. 106-074 16. 106-355 17. 166-414 18. 141-586 19. 105-114 20. 151-181 21. 343-550 22. 117-112 23. 343-551 24. 170-339 25. 308-746 26. 106-545 27. 106-340

QTY

DESCRIPTION

1 1 4 8 8 18 18 18 6 4

R.H. TRACK FRAME L.H. TRACK FRAME SLIDE PAD FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) LOCKNUT (M20-2.50, 10.9) SCREW (M20-2.50 X 180mm, 10.9) IDLER ROLLER PARTS BOLT (3/8-NC X 3", SOC, GD8) COUNTERBALANCE MANIFOLD O-RING (117 D70) RELIEF CARTRIDGE SEAL REPAIR KIT HYD MOTOR SEAL REPAIR KIT O-RING (042 D70) BOLT (1/2-NC X 1-1/2", SOC) SCREW (M16-2.00 X 60mm) FLG NUT (M16-2.00, 10.9) PLANETARY GEARBOX 23 TOOTH TRACK SPROCKET LUG NUT (1/2-NF) GREASE CYLINDER TUBE SPRING YOKE FRONT IDLER ROLLER RUBBER TRACK 320MM,98P,52.5MM) LOCKNUT (M16-2.0,PRV TRQ,10.9) SCREW (M16-2.00 X 50MM)

2 2 4 16 16 2 2 18 2 2 2 2 2 2 16 16

REMARKS

INCL O-RINGS

INSTALL WITH 277 LOCTITE; TORQUE TO 130 FT LBS

INSTALL WITH 242 LOCTITE; TORQUE TO 100 FT LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0091838

76

PLANETARY GEAR BOX - TRACK DRIVE

15

14

16 7

1

2

3 4

5

10 5 6

7

8

9

13

11

12

A

808-938

77

PLANETARY GEAR BOX - TRACK DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

166-414 501-838 126-074 157-521 125-387 125-368 125-388 501-629 501-839 499-409 105-232 501-855 501-842 501-630 499-405 499-404 501-836

QTY

1 1 1 1 1 1 2 1 1 9 1 1 1 1 1

DESCRIPTION

REMARKS

PLANETARY GEARBOX INPUT SHAFT (6") FLANGE BEARING (_-_/_") EXTERNAL SEAL (3.375") TAPERED BEARING (2.625") TAPERED RACE (4.330") TAPERED BEARING (2.687") EXTERNAL SNAP RING KIT (2.63") RING GEAR (6") PLANET-SUN GEAR SET LUG BOLT (1/2 - NF X 2-3/8") COVER (6") THRUST WASHER (_.___") THRUST WASHER HYDRAULIC BRAKE STACK SERVICE KIT ADAPTER, SPLINED

FOOTNOTES

A

808-938

78

GROUND DRIVE BRAKE

1

2

02

ID0114633

79

GROUND DRIVE BRAKE REF PART NO. NUMBER

1. 499-405 2. 499-404

QTY

DESCRIPTION

REMARKS

HYDRAULIC BRAKE STACK SERVICE KIT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

KIT INCLUDES:TORQUE PIN O-RING, TORQUE PIN PUSH RETAINER, 2X SPRING, TORQUE PIN, PRIMARY DISC, ROTATING DISC & STATIONARY DISC.

NOTE:

02

ID0114633

80

81

82

83

84

85

86

HOODS

25

22

4

24

11

A

10

1 7

22

14 8

26

15

9

13

23

9 2 3

6

8

12

27

5

16

2 28 3

20

17

18 22

18

9

21 19

9

9

29

34 31 30

32 33 SEE FOOTNOTE 1

07

DETAIL A

ID0045681

87

HOODS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

323-242 1 106-551 30 106-991 27 215-2726 1 157-645 2 214-103 1 214-104 2 323-920 1 105-117 7 179-847 1 106-162 11 106-386 15 110-989 2 323-341 1 116-421 AR 110-126 2 211-055 1 211-072 1 106-378 5 323-332 1 106-992 17 323-212 1 323-488 1 323-897 1 117-558 3 214-961 217-309 106-270 1 116-489 AR 323-594 1 105-836 3 105-832 3 106-183 7 116-421 1 105-512 1 110-492 1 110-560 1 105-284 1 106-205 1 106-076 1

DESCRIPTION

HOOD CLIP NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20mm) STROBE LIGHT, AMBER (LED) WEATHER PAC-SEAL (2.80MM) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEAR STRIP WASHER (5/16") PROP ROD FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) POCKET PULL RIGHT HOOD BULK EDGE (1/8", SOLD PER 1') BOLT-ON CLAMP (1/2") ANTENNA BULKHEAD CONNECTOR CABLE FLG LK SCREW (M6-1.00 X 12MM) LEFT HOOD FLG LK SCREW (M8-1.25 X 25MM) HOOD ADJUSTMENT BRACKET PANEL, ENGINE CONSOLE VANDAL GUARD ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) SCREW (M6-1.00 X 20MM) BULK EDGE (1/8",SOLD PER FT) RADIATOR DOOR FLG LOCK BOLT (1/4-NC X 1/2") FLG LOCKNUT (1/4-NC) SHLD BOLT (1/2" X 1-1/2", 3/8-NC BULK EDGE (1/8",SOLD PER FT) COTTER PIN (3/32" X 3/4") J-CLIP (.343") POP RIVET (3/16" X 1/2", ALUM) WASHER (3/16") WASHER (.191") WASHER (1/4")

REMARKS

USE 1 @ 44"

ADJUSTMENT BOLT USE 1 @ 39"

USE 1 @ 6"

NOT SHOWN: FOOTNOTES:

1.

SEE PAGE TITLED "SIDE PANELS" FOR PANELS.

NOTE:

07

ID0045681

88

89

90

91

92

FUEL TANK 5

4

37 31

30

31 36

14 13

11 6

15 16

40

3

SUPPLY

32

25

RETURN

12 31

35

38

24 39

9

22

8

21

33

7

23 34

35

27

18 19

29 10

TO FUEL PUMP 28 29

26 20 27

1

2 2

17

2

03

ID0145909

93

FUEL TANK REF PART NO. NUMBER 1.

2.

3.

QTY 1 5 1 1 5

DESCRIPTION

4.

364-668 353-490 353-420 165-704 105-214

5.

6.

7.

8.

9.

156-269 2 116-325 1 118-096 AR 116-881 AR 110-563 1

S/O COUPLER (04H-05H90) GROMMET (.362") BULK FUEL TUBING (1/4", PER 1') BULK HOSE (3/8", SOLD PER FT) WORM CLAMP (1/4" TO 5/8")

10.

11.

12.

13.

14.

194-874 1 116-108 AR 116-881 AR 110-249 2 156-275 1

FUEL PICKUP (06H) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (3/8", SOLD PER FT) SNAP-ON CLAMP (.531" TO .593") TUBE CONNECTOR (04H-05T)

15.

16.

17.

18.

19.

20.

21.

156-276 156-277 115-444 343-240 106-383 106-558 364-487

1 1 1 1 3 3 1

FERRULE (05T) COMPRESSION NUT (05T) PLUG (04N, SOC, SS) RETAINER, FUEL TANK FLG LK SCREW (M10-1.5 X 30mm) CLIP NUT (M10-1.50) FUEL FILL BRACKET

22.

23.

24.

25.

26.

106-162 106-386 364-659 110-010 118-290

2 2 1 1 1

FLG SCREW (M8-1.25 X 20mm, GD8) FLG LOCKNUT (M8-1.25) FILLER NECK FUEL CAP (1-1/2") FUEL HOSE

27.

28.

110-134 3 116-322 AR

REMARKS

FUEL TANK RUBBER BELT (15.3mm X 526mm) FUEL SENDER GASKET BOLT (#10-24 X 1/2")

WORM CLAMP (2.062" TO 2.750") BULK HOSE (1/2",SOLD PER 1")

SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 1 @ 6" USE 1 @ 9"

USE 1 @ 78" USE 1 @ 100" INCL REF NO'S 15 & 16

USE 1 @ 32"

NOT SHOWN:

FOOTNOTES: 1. APPLY RED RTV SILICONE AROUND OUTSIDE CIRCUMFERENCE OF REF. 5 & 6 PRIOR TO INSTALLATION.

NOTE:

03

ID0145909

94

FUEL TANK REF PART NO. NUMBER

QTY

29.

30.

31.

32.

110-217 117-690 110-249 106-048

2 1 2 4

WORM CLAMP (7/16" TO 1") ABRASION SLEEVE (1.25" X 58") WORM CLAMP (1/4" TO 5/8") LOCKNUT (#10-24)

33.

34.

35.

36.

364-663 155-708 111-133 117-990

1 1 2 1

FILLER NECK SCREEN O-RING (218 D70) SPRING CLAMP (.580 TO .660) GROMMET (.620 X .750)

37.

38.

39.

40.

159-755 159-763 159-757 105-185

1 1 1 4

S/O COUPLER (06H-06H90, 1.75") STEM (06FFORX90S) CONN (M12-1.5,4MM X 06O,6.5MM) BOLT (#10-24 X 1/2", RD SLT)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0145909

95

96

RELAY PANEL 1 24

6

25

2

7

23 3 36 8 27

7

4 5

7

19

21 33

25

9 34 19

35 19 31

32

10

18

5 22

26 12

9 17

16 40

11 9

14 41

15 26

41 13

20 30

5 30

38 39 37

28 39 29

02

38

ID0145933

97

RELAY PANEL REF PART NO. NUMBER

QTY

DESCRIPTION

1.

195-339

1

WING NUT (1/4-NC)

2.

105-095

1

WASHER (1/4")

3.

308-957

1

RELAY PANEL COVER

4.

106-289

1

STUD BOLT (1/4-NC X 5", GD8)

5.

105-832

2

FLG LOCKNUT (1/4-NC)

6.

7.

214-746 363-714

3 2

RELAY/ENGINE HARNESS FUSE HOLDER & COVER

8.

211-305

2

BK/AMI 125 AMP FUSE

9.

105-185

7

BOLT (#10-24 X 1/2", RD SLT)

10.

106-386

1

FLG LOCKNUT (M8-1.25)

11.

323-208

1

SUPPORT BRACKET

12.

13.

105-826 323-195

2 1

FLG LK BOLT (3/8-NC X 1") BATTERY SUPPORT

14.

215-2594 1

HOUR METER

15.

323-209

1

RELAY PANELCONTROL PANEL

16.

211-031

1

BORE/MOBILE RESISTOR PACK

17.

217-710 12

MICRO RELAY (SPDT)

18.

19.

217-826 3 106-048 11

MINI RELAY (SPDT) LOCKNUT (#10-24)

20.

214-979

1

PREHEAT SOLENOID

21.

22.

217-184 106-162

1 1

DELAY TIMER (2-SECOND) FLG SCREW(M8-1.25 X 20MM, GD8)

23.

106-049

6

BOLT (#10-24 X 3/4", PLPS)

24.

211-017

1

12V-5V VOLTAGE CONVERTOR

25.

105-189

6

SCREW (#6-32 X 1/2")

26.

105-215

6

NUT (#6-32)

27.

28.

273-236 213-061

1

ENGINE ELECTRICAL CENTER CAN MULTIPORT MODULE

29.

505-070

2

BOLT (1/4-NC X 2", SOC)

30.

105-820

4

FLG LK BOLT (1/4-NC X 3/4")

31.

213-035

1

DUST CAP W/ LANYARD

32.

213-165

1

CAN DIAGNOSTIC HARNESS

33.

34.

107-269 106-279

4 4

SCREW (#4-40 X 3/4", PAN) WASHER, FLAT, #4, BRS

35.

106-277

4

NUT, ( #4-40 BRASS)

36.

211-321

1

BUSSBAR

37.

324-752

2

J-BOX STAND OFF

38.

211-274

2

CAN RESISTOR

39.

40.

41.

211-078 105-092 506-021

3 2 2

CONNECTOR CAP (TURCK RS-CC) NUT (5/16-NC) NUT (#10-32)

REMARKS

COMES WITH NUTS & WASHERS

USE ON AT27T2 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0145933

98

BATTERY SUPPORT

17 13 15

16

14

8

9

12

11

7 10

6

9

9

4 5

1

2 3

03

ID0149174

99

BATTERY SUPPORT REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

105-894 153-543 159-411

4 1 1

LOCKNUT (M10-1.50, PRV TRQ, 10.9) THRUST VALVE (ELECTRIC) FILTER HEAD (20SF-20SF)

168-616 153-791

2

FILTER HEAD GASKET FILTER ELEMENT (1-1/2-UNF)

4.

153-792 178-011

2 8

FILTER ELEMENT (1-1/2-UNF) BOSS

5.

6.

105-826 323-195

4 -

FLG LK BOLT (3/8-NC X BATTERY SUPPORT

7.

8.

106-617 347-857

4 1

SCREW (M10-1.50 X 80MM) DUAL BATTERY STRAP

9.

10.

105-832 108-155

6 2

FLG LOCKNUT (1/4-NC) BATTERY ROD

11.

12.

116-717 215-262

2 2

BATTERY PAD BATTERY (12V, 925 AMP)

13.

215-350

1

BAT CABLE (2 GA X 8", BLK)

14.

15.

16.

215-337 215-349 215-317

1 1 1

BAT CABLE (2/0 GA X 19", BLK) BAT CABLE (2 GA X 8", RED) BAT CABLE (2/0 GA X 54", RED)

17.

116-389

1

BULK TUBING (3/4".SOLD PER FT)

REMARKS

50 HOUR BREAK-IN FILTER

1")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0149174

100

NOTES:

ID0134963

101

OPERATOR’S STATION

102

103

104

SEAT MOUNT 7 14

1

43

30

32

25

6

37 4 3

2

31

35 39

33

29

34 36 19

10 11

5

12

8

42

9

15

13

20 26 38

28

24

40

41 16 17

21 23 22

19

18

27

03

ID0091840

105

SEAT MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

117-914 1 117-912 214-964 214-965 117-573 191-170 191-171 191-172 310-634 1 105-003 4 107-095 9 348-694 1 106-551 9 211-004 1 105-833 8 106-413 8 107-206 2 105-057 2 125-739 4 179-240 1 106-048 1 179-244 1 350-275 2 348-695 1 106-992 4 106-386 5 348-711 1 309-234 1 303-956 1 314-591 117-558 2 214-961 217-309 110-596 111-026 2 115-320 1 110-981 AR 215-799 1 322-362 2 105-806 1 106-049 1

DESCRIPTION

SEAT ASS'Y W/ ARM REST SEAT CUSHION ASSM'Y W/SWITCH SEAT SWITCH W/ BOOT SEAT SWITCH HARNESS BACK CUSHION L. ARMREST KIT R. ARMREST KIT SEAT SLIDE KIT SEAT PLATE FLG LOCKNUT (5/16-NC) FLG SCREW (M8-1.25 X 16MM) LEFT COVER CLIP NUT (M8-1.25) LEFT CONSOLE FLG LOCKNUT (1/2-NC) CARRIAGE BOLT (1/2-NC X 1") SCREW (M12-1.75 X 35MM) WASHER (9/16") COMPOSITION BUSHING (1.756") PIN LOCKNUT (#10-24) PIN ALUMINUM SLEEVE (1/16") FLOOR TREAD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) SEAT MOUNT RIGHT COVER RIGHT CONSOLE RIGHT CONSOLE ACCESS DOOR ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) KEY (PAIR) BOLT-ON CLAMP (1-1/4", PAIR) GROMMET (1-1/2") BULK CABLE (1/16",SOLD PER 1') VOLTAGE STAKE BACKUP SPACER SCREW (M8-1.25 X 25MM) BOLT (#10-24 XŲ", PLPS)

REMARKS

LOCTITE 277

USE 1 @ 12"

NOT SHOWN

FOOTNOTES:

03

ID0091840

106

SEAT MOUNT REF PART NO. NUMBER

QTY

31. 344-0001 1 500-1962 32. 110-223 1 33. 106-237 1 34. 106-093 1 35. 110-222 1 36. 110-224 1 37. 110-253 2 38. 105-297 4 39. 106-739 2 40. 106-391 2 41. 106-758 2 42. 214-908 1 43. 211-026 1

DESCRIPTION

UMBRELLA (6.5') UMBRELLA POLE (16") LATCH BRACKET LOCKNUT (M6-1.00,PRV TRQ,NLK) SCREW (M6-1.00 X 45MM) HOOD LATCH ANCHOR BRACKET POP RIVET (3/16" X 1/2") BOLT (1/4-NC X 3-1/4") SHLD BLT (M12 X 20MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.50) OFF-ON KEY SWITCH DIODE PACK (DEUTSCH)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS.

NOT SHOWN

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

03

ID0091840

107

108

OPERATOR STATION GAUGES 2 26

37

32

4 19

2 10 20

30

11

2

1

34

24

35 20 2

4

33

7

23

8

17

7

3 40

16

7

39

36

27

18

20

38

28

21 5 20

25 15 13

9 22 6

29 12 14

31

07

ID0145953

109

OPERATOR STATION GAUGES REF PART NO. NUMBER QTY DESCRIPTION 1. 214-566 1 POTENTIOMETER 2. 214-489 6 ROCKER SW (DPDT) (ON)-OFF-(ON) 3. 105-815 4 BOLT (#10-24 X 1", PAN SLT) 4. 217-911 2 ROCKER SWITCH (SPDT) ON-OFF-ON 5. 211-009 1 LEFT CONSOLE COVER 6. 217-206 1 BUTTON SWITCH (SPST) 215-754 1 MC INSULATOR (2-TERMINAL) 7. 362-929 3 SWITCH PANEL 8. 362-931 1 SWITCH PANEL 9. 211-014 1 RIGHT CONSOLE COVER 10. 258-045 1 GAUGE (4000 PSI) 11. 258-036 1 HYD PRESSURE GAUGE (6000 PSI) 12. 258-076 1 OIL PRESSURE GAUGE 215-415 1 NITE-LIGHT KIT (12V DC) 13. 258-077 1 WATER TEMPERATURE GAUGE 14. 215-133 1 FUEL GAUGE 215-415 1 NITE-LIGHT KIT (12V DC) 15. 217-020 1 PILOT LIGHT 217-027 1 INSERT (RED) HYD OIL HI TEMP 217-036 1 INSERT (YELLOW) HYD OIL PSI 217-074 2 LENS REFLECTOR 217-046 BULB (12V DC) 16. 220-027 1 ESID MODULE 17. 215-1224 1 DUAL AXIS JOYSTICK

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

190-1740 1 197-104 217-221 1 110-560 2 106-640 19 106-237 8 306-607 1 306-608 1 214-840 1 N/A 1 106-574 3 348-896 1 501-343 2 106-048 2 105-215 6

NOT SHOWN: 215-1787 1

REMARKS

USE 242 LOCKTITE

OPTION

OPTION

OBSOLETE, REPLACE WITH 190-1740

JOYSTICK REPLACEMENT KIT REMANUFACTURED 214-565 JYSTK FLOW METER DISPLAY POP RIVET (3/16" X 1/2", ALUM) BOLT (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00, PRV TRQ, NLK) HORN BUTTON BUTTON COVER GREEN LED (12V DC) REMOTE DISPLAY CLIP NUT (M6-1.00) COVER PLATE BOLT (#10-24 X 1/2", SOC) LOCKNUT (#10-24) NUT (#6-32)

SEE FOOTNOTE 1 OBSOLETE

JOYSTICK JUMPER

SEE FOOTNOTE 1

FOR UNITS WITHOUT REMOTE DISPLAY

FOOTNOTES:

1. JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

07

ID0145953

110

OPERATOR STATION GAUGES REF PART NO. NUMBER QTY DESCRIPTION 30. 274-940 1 INDICATOR 31. 348-960 1 RIGHT CONSOLE COVER 32. 310-184 1 LEFT CONSOLE COVER 33. 214-563 1 RED LED 12V 34. 258-046 1 PRESSURE GAUGE (1500PSI) 35 217-912 1 ROCKER SWITCH (DPDT) ON-ON-ON 36. 214-701 5 STATUS LIGHT 37. 217-908 2 ROCKER SWITCH DPDT ON-ON-(ON) 38. 105-186 4 NUT (#10-24) 39. 116-203 AR GROMMET (9/16") 40. 319-412 1 FLOW METER WEATHER COVER

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0145953

111

112

DUAL AXIS JOYSTICK

4

4

2

5

1

3

OLD STYLE

05

ID0121812

113

DUAL AXIS JOYSTICK REF PART NO. NUMBER

1.

QTY

215-1224 215-1714 500-1433 107-410 214-614 214-616 -

2.

3.

4.

5.

DESCRIPTION

REMARKS

DUAL AXIS JOYSTICK DUAL AXIS JOYSTICK JOYSTICK HANDLE ASSEMBLY SCREW (#2.5 X 8", PAN,PLASTIC) PUSHBUTTON SW (SPST) OFF-(ON) PUSHBUTTON SW (SPDT) ON-ON

OBSOLETE, ENDS WITH S/N __________, SEE FOOTNOTE 1 BEGINS WITH S/N __________, SEE FOOTNOTE 1 INCLUDES REF NO.'S 3, 4 & 5

JOYSTICK JUMPER

SEE FOOTNOTE 1

NOT SHOWN:

215-1787 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

05

ID0121812

114

115

116

117

118

119

120

TOOL BOX GAUGES JT27T2 - AT27T2

1

2

1

4 6 1

9 10

5

8 6

12 7

3

14

15

11 13

02

ID0127124

121

TOOL BOX GAUGES JT27T2 - AT27T2 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

307-830 110-514 110-596 217-917 106-640 111-067 215-129 215-415 214-852 214-961 214-962 217-769 306-998 106-574 217-907 107-269 106-277 214-812 106-385 313-986 106-378

QTY

1 1 1 2 1 1 1 2 1 2 1 1 1 1 2 1 2

DESCRIPTION

TOOL BOX LOCKING LATCH, ADJUSTABLE KEYS (PAIR) ROCKER SWITCH (DPDT) OFF-ON SCREW (M6-1.00 X 20MM,BUT SOC) EXPANSION PLUG (2.125") VOLT METER NITE-LIGHT KIT (12V DC) IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT KEY (PAIR) GAUGE PANEL WELDMENT CLIP NUT (M6-1.00) ROCKER SWITCH (DPDT) ON-ON SCREW (#4-40 X 3/4", PAN) NUT (#4-40, BRASS) PROTECTIVE CAP FLG LOCKNUT (M6-1.00) CONTROL BOX BRACKET FLG LK SCREW (M6-1.00 X 12MM)

REMARKS

INCL KEYS NYOGEL 700016

OPTION

NYOGEL 700016

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0127124

122

NOTES:

ID0134963

123

HYDRAULICS

124

HYDRAULIC PUMPS

14

15

1

2

12

20 10 11 13

16 3

21 5

4 5 18 17 18

9 6

7

17

19

8

04

ID0091843

125

HYDRAULIC PUMPS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

194-286 160-914 1 105-918 105-156 8 160-901 1 106-164 12 153-105 1 197-099 499-061 499-062 500-764 500-2421 149-544 190-764 106-333 4 149-390 1 197-100 190-803 190-804 499-063 499-064 105-048 4 158-461 1 500-966 106-081 2 106-090 2 307-400 1 155-162 1 115-286 1 105-072 8 105-070 8 105-244 8 157-183 1 168-619 1 110-333 1

DESCRIPTION

REMARKS

ENGINE - 125HP FLYWHEEL COUPLING BOLT (7/16-NC X 1-1/2", SOC) BOLT (3/8-NC X 1-1/2") PUMP PLATE FLG LK SCREW (M10-1.50 X 30mm) HYD PUMP REBUILT 153-105 HYD. PUMP CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT EDC CONTROLLER SEAL REPAIR KIT SCREW (M12-1.75 X 40mm) HYDRAULIC PUMP REBUILT 149-390 HYD. PUMP SEAL REPAIR KIT BEARING KIT SHAFT (SPLINED 14T) LOAD SENSE CONTROL BOLT (1/2-NC X 1-1/2") HYD PUMP SEAL REPAIR KIT SCREW (M10-1.50 X 35MM, 12.9) LOCK WASHER (M10) BRACKET, HYD. MOUNTING COUPLER (04N-5/16OD, STR) PIPE BUSHING (1/2NMX1/4NF) LOCK WASHER (3/8") LOCK WASHER (1/2") WASHER (1/2") O-RING (048 D70) PUMP GASKET BOLT-ON CLAMP (1")

OBSOLETE TORQUE TO 90 FT LBS LOCTITE 277. TORQUE TO 40 FT LBS

INCLUDES REF 19

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0091843

126

PUMP INLET

5

3

4

1

1

03

2

ID0145902

127

PUMP INLET REF PART NO. NUMBER

QTY

1.

514-226

2

S/O COUPLER (20S-24H45)

2.

111-028

2

T-BOLT CLAMP (1.75"-2.00")

3.

4.

364-673 116-588 AR

HYDRAULIC TANK WELDMENT BULK HOSE (1-1/2",SOLD PER 1')

5.

153-105

HYDRAULIC PUMP

-

DESCRIPTION

REMARKS

USE 1 @ 18.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0145902

128

HYDRAULIC RESERVOIR 6 5

1 4

7 8

3 9

12

11 10 2

03

ID0117428

129

HYDRAULIC RESERVOIR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

364-673 149-398 214-819 165-626 110-008 105-214 115-320 116-218 360-849 106-724 106-387 514-197 149-829

QTY

DESCRIPTION

1 1 1 1 1 6 1 1 1 8 8 1 1

HYDRAULIC TANK DRAIN PLUG (1" W/.375 ORF) TEMPERATURE SWITCH FILLER NECK GASKET FILLER BREATHER (2-1/8") FLG SCREW (#10-24 X ") GROMMET (1-1/2") SIGHT GLASS (2") REFLECTOR FLG SCREW (M10-1.50 X 25mm) FLG LOCKNUT (M10-1.50) CONNECTOR (06O-12S90) 1" SEAL WASHER

REMARKS

INCL REF NO.4

INCL REFLECTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0117428

130

COOLER HYDRAULICS TO PARKER THRUST VALVE RETURN

17

29

27 28

27 14 15

13 3 45 2

44

32

3

41

7 40 9 39 10

3

12

45

32

36

32 47

26

24

37

3

10

AUX RET

6

11 41

46

TO LOAD SENSE INLET MANIFOLD

20

39 10

38

38

43

21

39 10

40

39

38

30

40

25 34 33

1 8

6

TO MUD MOTOR

22 23

3

3

46 5

3

3

5

38

16

TO ROT PUMP

10

10

TO FRONT

10 WRENCH 4

35

VALVE TANK PORT

42

48

27 27

TO PARKER GROUND DRIVE RETURN PORT

29

18 10

31 19

08

ID0052095

131

COOLER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

153-994 155-148 111-028 116-460 116-588 159-157 159-148 155-152 159-253 500-820 155-161 111-027 116-460 116-588 149-506 159-411 168-616 514-135 154-377 194-527 116-460 156-918 159-679 159-672 149-511 116-460 153-792 153-791 153-890 116-588

QTY

1 1 8 1 2 2 2 1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

SPECIAL ELBOW (20S-24H, XL) S/O COUPLER (20S-24H) T-BOLT CLAMP (1.75"-2.00") BULK HOSE (1", SOLD PER 1') BULK HOSE (1-1/2" SOLD PER 1") QDC ADAPTER (02-06OF) DUST CAP (1/8") CONNECTOR (12S-12S) FLOW CHECK VALVE SEAL REPAIR KIT S/O COUPLER (12S-16H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1") BULK HOSE (1-1/2", SOLD PER 1") TEE (24S-20H-24H, SPECIAL) FILTER HEAD (20SF-20SF) FILTER HEAD GASKET S/O COUPLER (24S-24H90) CONNECTOR (12S-16O90) RADIATOR BULK HOSE (1" SOLD PER 1") ROTATION CASE DRAIN COOLER RETURN LINE HYD COOLER LINE INLET TEE (10S-08O-16H), SPECIAL BULK HOSE (1", SOLD PER 1") FILTER ELEMENT (1-1/2-UNF) FILTER ELEMENT (1-1/2-UNF) HYDRAULIC LINE BULK HOSE (1-1/2", SOLD PER 1")

REMARKS

USE 1 @ 4.5" USE 1 @ 6.0"

USE 1 @ 15" USE 1 @ 13"

USE 1 @ 5.5"

USE 1 @ 25" SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 1 @ 14.75"

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0052095

132

COOLER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

27. 149-342 28. 116-587 29. 155-047 30. 149-507 31. 116-587 32. 105-085 33. 322-289 34. 110-573 35. 105-818 36. 323-207 37. 307-400 38. 111-008 39. 322-362 40. 107-283 41. 157-038 42. 305-931 43. 117-675 44. 324-453 45. 106-163 46. 106-386 47. 325-275 48. 105-297

4 1 2 1 1 8 1 1 2 1 4 5 6 2 1 1 1 4 4 1 2

T-BOLT CLAMP (1.687"-1.50") BULK HOSE (1-1/4", SOLD PER 1") S/O COUPLER (16S-20H) TEE (12S-10O-20H, SPECIAL) BULK HOSE (1-1/4", SOLD PER 1") LOCKNUT (1/4-NC) BACKUP (BOLT-ON) BOLT-ON CLAMP (1", PER SET) BOLT (1/4-NC X 1-1/2") BRACKET BRACKET, HYD. MOUNTING BLT-ON CLP (1.5",SOLD PER SET) BACKUP SPACER BOLT (1/4-NC X 3") O-RING (012 D90) PLATE, VALVE MOUNT ABRASION SLEEVE (1.75" X 24") BRACKET, HARDLINE FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) HARDLINE BRACKET BOLT (1/4-NC X 3-1/4")

REMARKS

USE 1 @ 25"

USE 1 @ 31"

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0052095

133

134

CHARGE FILTER/SERIES PARALLEL 38

29

20

38 37

26 24 5 2

FL O W

27

7

30

25

8

6

28

26

31 1 3

22

(A) 23

(B) 36

4

32

32 33 11

9

10 23

12

21 13

14

35 18

6 19

34

16 17

03

(C)

15

ID0127064

135

CHARGE FILTER/SERIES PARALLEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

515-357 1 117-395 1 117-416 1 153-304 1 154-295 1 154-262 2 305-933 1 149-526 1 149-847 1 159-157 1 158-627 1 154-342 1 154-250 1 154-722 1 117-759 1 515-522 1 154-252 1 149-527 1 154-234 1 364-673 1 154-221 1 153-105 499-061 499-062 500-764 500-2421 190-764 149-544 154-301 2 153-267 1 153-268 1 154-300 2 153-050 1 149-939 1 105-823 4 105-806 1 106-389 3 105-085 2 343-342 1 105-224 1 106-064 1 154-224 1 324-714 1 217-907 1 217-819 1

DESCRIPTION

HOSE (08OOF90L-50"-3000) ABRASION SLEEVE (1.25" X 50") ABRASION SLEEVE (1.00" X 50") HOSE (06OFX-50"-3000) BK RUN TEE (08O-08O-08OBK) REDUCER (06O-08OF) BULKHEAD BRACKET HYDRAULIC LINE (-08) SPECIAL CROSS 06S-06O-06O-08O QDC ADAPTER (02-06OF) SOLENOID VALVE CONNECTOR (06S-06O90) CONNECTOR (04O-06S45) HOSE (06OFX-32"-3000) ABRASION SLEEVE (1.00" X 160") HOSE (04OFX90-169"-3000) CONNECTOR (04S-04O90) HYDRAULIC LINE (-06) CONNECTOR (08O-12S) HYDRAULIC TANK CONNECTOR (06S-06O) HYDRAULIC PUMP CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER CONNECTOR (10S-10O) SPECIAL HOSE 10OFX90S-28"-1500 SPECIAL HOSE 10OFX90S-24"-1500 CONNECTOR (10O-12S90) FILTER HEAD (-12 SAE PORTS) FILTER FLG LK BOLT (5/16-NC X3/4") SCREW (M8-1.25 X 25MM) WASHER (M8) LOCKNUT (1/4-NC) FLOW DIVIDER BRACKET BOLT (1/4-NC X 2-1/2") BOLT (1/4-NC X 4-1/2") CONNECTOR (06S-06O45) ROCKER SWITCH BRACKET ROCKER SWITCH (DPDT) BATTERY DISCONNECT SWITCH

REMARKS

TORQUE TO 24 FT/LBS

NOT SHOWN:

FOOTNOTES:

1. (A) CONNECTS TO CHARGE PRESSURE HARDLINE ON DRILL FRAME 2. (B) CONNECTS TO PARKER GROUND DRIVE MOBILE VALVE "CP" 3. (C) CONNECTS TO SERIES PARALLEL VALVE NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0127064

136

137

138

AUXILIARY PRESSURE HYDRAULICS

10 12 11 13 14 22 26

26 25

25

7 1

6 3

26

6

15 20

21

2 29

23

21

28

24 4

29

20 30

27

5

16

17

8 5 9

18 SEE FOOTNOTE 1

19

01

ID0166288

139

AUXILIARY PRESSURE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

154-235 149-077 515-356 154-233 154-396 154-246 153-741 153-095 191-152 191-164 191-165 499-305 499-306 499-307 499-308 154-266 153-303 117-281 514-160 159-156 159-148 155-193 158-461 365-426 153-301 515-741 117-197 117-391 515-438 117-394 106-972 106-237 303-783 154-384 154-383 154-254 106-330 105-117 106-561

QTY

DESCRIPTION

1 1 1 1 2 2 1 1 1 1 1 1 1

CONNECTOR (08S-08O90) HYD CONTROL VALVE (4-SPOOL) HOSE (08OFX90-128"-3000) CONNECTOR (08S-08O) BK CONNECTOR (08O-08O90BK) CONNECTOR (06S-08O) HYD VALVE HYD VALVE COIL KIT BOLT KIT (LONG) BOLT KIT (SHORT) SOLENOID COIL DIRECTIONAL CONTROL SOLENOID DIRECTIONAL CONTROL SOLENOID P.O. CHECK VALVE UN RUN TEE (08OFX-08O-08O) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 122") BRANCH TEE (08S-08O-04O) QDC ADAPTER (02-04OF) DUST CAP (1/8") REDUCER (10S-08SF) HYD PUMP LEVER (M8-1.25 X 200MM) HOSE (08OFX90S-108"-3000) HOSE (08OFX90S-112"-3000) ABRASION SLEEVE (2.07" X 90") ABRASION SLEEVE (1.25" X 66") HOSE (08OFX90L-23"-3000) ABRASION SLEEVE (1.25" X 23") SCREW (M6-1.00 X 65MM) LOCKNUT (M6-1.00, PRV TRQ, NLK) PIPE LOADER WELDMENT PLUG (06S) PLUG (04S) CONNECTOR (08S-08O90, XL) SCREW (M8-1.25 X 70MM) WASHER (5/16") LOCKNUT (M8-1.25,PRV TRQ,10.9)

1 4 1 1 1 1 2 2 2 2 2 3 1 3 3 3

REMARKS

OBSOLETE USE WITH 499-307 USE WITH 499-306 FOR "DUMP" SECTION FOR "WORK" SECTIONS

NOT SHOWN:

FOOTNOTES:

1. CONNECTS RETURN HOSE TO 08 ORS SPUD ON MUD MOTOR RETURN FITTING.

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0166288

140

141

142

143

144

THRUST DRIVE HYDRAULICS 5

1

2 6 16

10

4 8

7

3

7

2 9

18 28 19 17

12 11

4 27

13

9 13

31

14 32 29 9

TO TWO SPEED VALVE

15

20 22

21 30 24

30 23 25

26

02

ID0148273

145

THRUST DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

149-386 1 154-247 2 154-336 1 153-141 2 500-510 154-457 1 154-273 1 154-269 2 149-385 1 154-281 3 149-384 1 154-270 1 154-338 1 154-290 2 149-612 1 156-903 1 149-387 1 154-252 1 343-453 1 149-343 1 190-863 310-800 1 110-573 6 322-289 6 105-818 12 515-722 1 515-723 1 117-295 1 117-179 1 153-543 163-101 1 514-411 1 155-714 2 515-522 1 117-759 1

DESCRIPTION

REMARKS

HYD LINE (-12) CONNECTOR (10S-12O) CONNECTOR (10S-12O45) HYDRAULIC MOTOR SEAL REPAIR KIT UNION (12O-12OFX90) CONNECTOR (10S-12O90) CONNECTOR (12S-12O) HYD LINE (-12) CONNECTOR (16S-16O) HYD LINE (-12) CONNECTOR (12S-12O90) CONNECTOR (12S-12O90, XL) UNION (16O-16OFX90) HYD LINE (__) HYD LINE (16O-16OFX) HYD LINE (-12) CONNECTOR (04S-04O90) MOUNT PLATE HYDRAULIC CONTROL VALVE SEAL REPAIR KIT END CAP BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") HOSE (16FX90-60"-3000) HOSE (16FX90-62"-3000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 62") THRUST VALVE (ELECTRIC) BLEEDER VALVE RUN TEE (16S-16O-06O) O-RING (021 D90) HOSE (04OFX90-169"-3000) ABRASION SLEEVE (1.00" X 160")

THRUST PORT, RH A

THRUST PORT, LH A THRUST PORT, LH B

THRUST PRESSURE THRUST PORT, RH B

NOT SHOWN:

FOOTNOTES:

NOTE: REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0148273

146

ROTATION PRESSURE GAUGE

2

4

3

5

9

8

1

7

6

04

ID0068609

147

ROTATION PRESSURE GAUGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

154-342 1 159-156 1 154-220 1 154-265 1 153-296 1 117-419 1 154-355 1 153-105 499-061 499-062 500-764 500-2421 190-764 149-544 159-157 1

DESCRIPTION

REMARKS

CONNECTOR (06S-06O90) QDC ADAPTER (02-04OF) CONNECTOR (04O-06S) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90M-66"-5000) ABRASION SLEEVE (1.00" X 66") BK CONNECTOR (04O-04O90BK) PUMP, HYDRAULIC CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER QDC ADAPTER (02-06OF)

DGK0[PFOCV;SVNNNZZZ

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0068609

148

INNER ROTATION PRESSURE GAUGE

1 2

3 4

5 8

7

6

9

05

ID0071589

149

INNER ROTATION PRESSURE GAUGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

258-036 1 514-408 1 154-339 1 154-724 1 117-413 1 154-252 1 149-636 150-2251 154-296 1

DESCRIPTION

REMARKS

HYD PRESSURE GAUGE (6000 PSI) COLLAR (04NF) CONNECTOR (04N-04O) HOSE (04OFX-82"-3000) ABRASION SLEEVE (1.00" X 84") CONNECTOR (04S-04O90) TEE (12S-04SF-16O, SPECIAL) HYDRAULIC CONTROL VALVE CAP (04OF)

REPLACES REF NO'S 1-5 ON JT2720 MACH 1 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0071589

150

INNER ROTATION HYDRAULICS 4

6

1 3

5 15

8 7

5 6

1

1 13 2

VIEW ROTATED 90^

17

16

14

10

11 18

9

19

10 12

02

18

9

ID0091942

151

INNER ROTATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

DESCRIPTION

154-281 5 CONNECTOR (16S-16O) 166-455 - AT2720 SPINDLE DRIVE ASS'Y 153-237 1 HYDRAULIC LINE (-16) 153-236 1 HYDRAULIC LINE (-16) 155-171 2 REDUCER (10S-06SF) 159-147 2 QDC ADAPTER (02-06S) 154-388 1 CONNECTOR (16S-16O45) 153-228 1 MANIFOLD BLOCK 153-312 2 HOSE (16OFX45-172"-3000) 117-292 2 ABRASION SLEEVE (2.07" X 70") 153-539 1 ADAPTER (12S-16O, SPECIAL) 149-636 1 TEE (12S-04SF-16O, SPECIAL) 309-775 - HOSE TRACK MOUNT WELDMENT 516-102 1 HYDRAULIC VALVE 500-2196 SPOOL CAP (O-RING) 106-330 3 SCREW (M8-1.25 X 70MM) 106-561 3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 105-117 3 WASHER (5/16") 154-329 2 CAP (16OF) 153-540 1 CONNECTOR (12S-12SF, SPECIAL)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REPLACES REF NO'S 1 THRU 10, AND 15 THRU 17 ON JT2720 MACH 1 ONLY

NOTE:

02

ID0091942

152

OUTER ROTATION HYDRAULICS JT27T2

36

7 9

25

3 34 8 1

10

2

11 33

15 26

12 13 14 6 29

27 B

28

6

A

35 29 22 23 24

27

16

32

21 5

4

TO TANK

18 19 20 17

30 TO BRAKE VALVE

31 31

03

ID0091938

153

OUTER ROTATION HYDRAULICS JT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

166-456 153-187 309-907 153-400 153-401 117-295 117-296 154-281 106-335 105-818 157-029 153-362 149-534 110-866 110-783 153-402 154-295 309-891 154-248 154-272 153-303 117-391 154-264 510-017 107-507 153-105 499-061 499-062 500-764 500-2421 190-764 149-544 159-077 105-222 105-073 157-029 515-705 117-296 305-710 154-419 154-803 155-184 149-497 117-214 117-396

QTY

1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 6 -

2 4 4 2 1 2 2 1 1 2 1 1

DESCRIPTION

JT SPINDLE DRIVE PARTS ASS'Y SPIKE MANIFOLD BRACKET HOSE (16OFX90M-170"-5000) HOSE (16OFX90M-173"-5000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 30") CONNECTOR (16S-16O) SCREW (M12-1.75 X 70MM) BOLT (1/4-NC X 1-1/2") O-RING (219 D90) ELBOW (M22-1.5 PSEAL X 08O90) HYDRAULIC LINE (-08) CLAMP (1/2") WELD PLATE HOSE (08OFX90M-159"-3000) BK RUN TEE (08O-08O-08OBK) BRACKET REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 66") CONNECTOR (08O-10S45) REDUCER (12S-10SF) SCREW (M12-1.75X65MM) FULL THD HYDRAULIC PUMP CHARGE PUMP SHAFT - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) HOSE (16FL90-16OFX-38.5"-3000) ABRASION SLEEVE (2.07" X 30") MAIN FRAME BK CONNECTOR (16O-16O90BK) HOSE (16FL90-16OFX-33.5"-5000) PLUG (16S) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") ABRASION SLEEVE (1.25" X 28")

REMARKS

OBSOLETE

TORQUE TO 70 FT-LBS

TORQUE TO 70 FT-LBS

TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0091938

154

OUTER ROTATION HYDRAULICS (JT27T2) BEGINS WITH S/N A60000031

33

7

1

14

36

25

15

11

37 3 10 12 8 9 26

2 34

13 34

6

29

27

28

6

35 29 22 23 24

27

16

32

21 5

4

TO TANK

18

19 20 17

30 TO BRAKE VALVE

31 31

09

ID0143065

155

OUTER ROTATION HYDRAULICS (JT27T2) BEGINS WITH S/N A60000031 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

DESCRIPTION

REMARKS

166-456 150-1232 1 300-1990 1 153-400 1 153-314 1 153-401 1 117-295 2 117-296 2 194-142 1 154-281 1 105-198 2 157-029 2 107-535 8 154-287 1 154-256 1 322-290 1 153-402 1 154-295 1 309-891 1 154-248 1 154-272 1 153-303 1 117-391 1 154-264 1 510-017 1 110-573 1 153-105 -

JT SPNDL DRV PRTS ASS'Y HYD LINE (-16) HARDLINE BRACKET HOSE (16OFX90M-170"-5000) HOSE (16OFX90M-177"-5000) HOSE (16OFX90M-173"-5000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 30") CARTRIDGE MANIFOLD CONNECTOR (16S-16O) BOLT (1/4-NC X 1-3/4") O-RING (219 D90) BOLT (7/16-NC X 3.75", SOC, GD8) CONNECTOR (16S-16O90) UNION (08O-08OFX90) MOUNT (WELD-ON) HOSE (08OFX90M-159"-3000) BK RUN TEE (08O-08O-08OBK) BRACKET REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 66") CONNECTOR (08O-10S45) REDUCER (12S-10SF) BOLT-ON CLAMP (1") HYDRAULIC PUMP

SEE FOOTNOTE 1

499-061 499-062 500-764 500-2421 190-764 149-544

CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER

159-077 105-222 105-073 157-029 515-705 117-296 305-710 154-419 154-803 117-396 149-497 117-214 154-234 106-076

QTY

2 4 4 2 1 2 2 1 1 2 1 1 2

SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) HOSE (16FL90-16OFX-38.5"-3000) ABRASION SLEEVE (2.07" X 30") MAIN FRAME BK CONNECTOR (16O-16O90BK) HOSE (16FL90-16OFX-33.5"-5000) ABRASION SLEEVE (1.25" X 28") HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") CONNECTOR (08O-12S) WASHER

ENDS WITH S/N BEGINS WITH S/N

TORQUE TO 70 FT/LBS

TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. WHEN ORDERING MOTOR REPLACEMENT FOR 149-944, YOU MUST ORDER THE KIT 190-1071.

NOTE:

09

ID0143065

156

ROTATION MOTOR HOT OIL HYDRUALICS AT27T2

36

7 9

25

3 34 8 1

10

2

11 33

15 26

12 13 14 6 29

27 B

28

6

A

35 29 22 23 24

27

16

32

21 5

4

TO TANK

18 19 20 17

30 TO BRAKE VALVE

31 31

02

ID0091869

157

ROTATION MOTOR HOT OIL HYDRUALICS AT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

166-455 153-187 309-907 153-313 153-314 117-295 117-296 154-281 106-335 105-818 157-029 153-362 149-534 110-866 110-783 153-302 154-295 309-891 154-248 154-272 153-303 117-391 154-264 510-017 107-507 153-105 159-077 105-222 105-073 157-029 515-705 117-296 305-710 154-419 154-803 155-184 149-497 117-214 117-396

QTY

1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 6 2 4 4 2 1 2 2 1 1 2 1 1

DESCRIPTION

AT SPNDL DRV PRTS ASS'Y SPIKE MANIFOLD BRACKET HOSE (16OFX90M-174"-5000) HOSE (16OFX90M-177"-5000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 30") CONNECTOR (16S-16O) SCREW (M12-1.75 X 70MM) BOLT (1/4-NC X 1-1/2") O-RING (219 D90) ELBOW (M22-1.5 PSEAL X 08O90) HYDRAULIC LINE (-08) CLAMP (1/2") WELD PLATE HOSE (08OFX90M-163"-3000) BK RUN TEE (08O-08O-08OBK) BRACKET REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 66") CONNECTOR (08O-10S45) REDUCER (12S-10SF) SCREW (M12-1.75X65MM) FULL THD HYDRAULIC PUMP SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) HOSE (16FL90-16OFX-38.5"-3000) ABRASION SLEEVE (2.07" X 30") MAIN FRAME BK CONNECTOR (16O-16O90BK) HOSE (16FL90-16OFX-33.5"-5000) PLUG (16S) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") ABRASION SLEEVE (1.25" X 28")

REMARKS

OBSOLETE

TORQUE TO 70 FT-LBS

TORQUE TO 70 FT-LBS

TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0091869

158

OUTER ROTATION HYDRAULICS (AT27T2) BEGINS WITH S/N H60000033

33

7

1

14

36

25

15

11

37 3 10 12 8 9 26

2 34

13 34

6

29

27

28

6

35 29 22 23 24

27

16

32

21 5

4

TO TANK

18

19 20 17

30 TO BRAKE VALVE

31

07

31

ID0143064

159

OUTER ROTATION HYDRAULICS (AT27T2) BEGINS WITH S/N H60000033

REF PART NO. NUMBER QTY DESCRIPTION 1. 166-455 - AT SPNDL DRV PRTS ASS'Y 2. 150-1232 1 HYD LINE (-16) 3. 300-1990 1 HARDLINE BRACKET 4. 153-313 1 HOSE (16OFX90M-174"-5000) 150-1164 1 HOSE (16OFX90M-180"-5000) 5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

153-314 1 117-295 2 117-296 2 150-1228 1 154-281 1 105-198 2 157-029 2 107-535 8 154-287 1 154-256 1 322-290 1 153-302 1 154-295 1 309-891 1 154-248 1 154-272 1 153-303 1 117-391 1 154-264 1 510-017 1 110-573 1 153-105 159-077 2 105-222 4 105-073 4 157-029 2 515-705 1 117-296 2 305-710 154-419 2 154-803 1 117-396 1 149-497 2 117-214 1 154-234 1 106-076 2

HOSE (16OFX90M-177"-5000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 30") CROSS PORT RELIEF MANIFOLD CONNECTOR (16S-16O) BOLT (1/4-NC X 1-3/4") O-RING (219 D90) BOLT (7/16-NC X 3.75", SOC, GD8) CONNECTOR (16S-16O90) UNION (08O-08OFX90) MOUNT (WELD-ON) HOSE (08OFX90M-163"-3000) BK RUN TEE (08O-08O-08OBK) BRACKET REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 66") CONNECTOR (08O-10S45) REDUCER (12S-10SF) BOLT-ON CLAMP (1") HYDRAULIC PUMP SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) HOSE (16FL90-16OFX-38.5"-3000) ABRASION SLEEVE (2.07" X 30") MAIN FRAME BK CONNECTOR (16O-16O90BK) HOSE (16FL90-16OFX-33.5"-5000) ABRASION SLEEVE (1.25" X 28") HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") 61CONNECTOR (08O-12S) WASHER

REMARKS

SEE FOOTNOTE 1 ENDS WITH S/N BEGINS WITH S/N

TORQUE TO 70 FT/LBS

TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. WHEN ORDERING MOTOR REPLACEMENT FOR THE 149-944, YOU MUST ORDER THE KIT 190-1071.

NOTE:

07

ID0143064

160

ROTATION MOTOR HOT OIL HYDRUALICS AT27T2

36

7 9

25

3 34 8 1

10

2

11 33

15 26

12 13 14 6 29

27 B

28

6

A

35 29 22 23 24

27

16

32

21 5

4

TO TANK

18 19 20 17

30 TO BRAKE VALVE

31 31

03

ID0091869

161

ROTATION MOTOR HOT OIL HYDRUALICS AT27T2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

166-455 153-187 309-907 153-313 153-314 117-295 117-296 154-281 106-335 105-818 157-029 153-362 149-534 110-866 110-783 153-302 154-295 309-891 154-248 154-272 153-303 117-391 154-264 510-017 107-507 153-105

1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 6 -

499-061 499-062 500-764 500-2421 190-764 149-544 27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

159-077 105-222 105-073 157-029 515-705 117-296 305-710 154-419 154-803 155-184 149-497 117-214 117-396

DESCRIPTION

AT SPNDL DRV PRTS ASS'Y SPIKE MANIFOLD BRACKET HOSE (16OFX90M-174"-5000) HOSE (16OFX90M-177"-5000) ABRASION SLEEVE (2.07" X 60") ABRASION SLEEVE (2.07" X 30") CONNECTOR (16S-16O) SCREW (M12-1.75 X 70MM) BOLT (1/4-NC X 1-1/2") O-RING (219 D90) ELBOW (M22-1.5 PSEAL X 08O90) HYDRAULIC LINE (-08) CLAMP (1/2") WELD PLATE HOSE (08OFX90M-163"-3000) BK RUN TEE (08O-08O-08OBK) BRACKET REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (08OFX-65"-3000) ABRASION SLEEVE (1.25" X 66") CONNECTOR (08O-10S45) REDUCER (12S-10SF) SCREW (M12-1.75X65MM) FULL THD HYDRAULIC PUMP

REMARKS

OBSOLETE

TORQUE TO 70 FT-LBS

TORQUE TO 70 FT-LBS

CHARGE PUMP - 26CC PUMP SHAFT (13T) MULTIFUNCTION VALVE - LIMITER LIMITER SEAL NUT SEAL REPAIR KIT EDC CONTROLLER 2 4 4 2 1 2 2 1 1 2 1 1

SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) HOSE (16FL90-16OFX-38.5"-3000) ABRASION SLEEVE (2.07" X 30") MAIN FRAME BK CONNECTOR (16O-16O90BK) HOSE (16FL90-16OFX-33.5"-5000) PLUG (16S) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") ABRASION SLEEVE (1.25" X 28")

TORQUE TO 85 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0091869

162

163

164

GROUND DRIVE CONTROL HYDRAULICS 18 20 17

1 3 19 16 5

2

12

6 7

11

1

10 12

2

8 5

4 9

3

8 13

9

5

14

15 05

ID0070900

165

GROUND DRIVE CONTROL HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 158-953 500-658 2. 153-143 155-776 3. 158-018 4. 150-2251 501-904 5. 154-323 6. 153-294 7. 153-295 8. 515-720 9. 154-288 10. 154-288 11. 154-298 12. 105-857 13. 106-724 14. 305-710 15. 106-387 16. 320-230 17. 117-307 18. 110-560 19. 106-383 20. 105-284

2 2 4 4 1 1 2 1 1 1 6 2 4 1 1 2 2 2

HYD MOTOR SEAL REPAIR KIT COUNTERBALANCE MANIFOLD O-RING (117 D70) RELIEF CARTRIDGE HYDRAULIC CONTROL VALVE FLOW CONTROL VALVE CONNECTOR (08S-10O90) HOSE (10OFX90S-17"-3000) HOSE (10OFX90S-18"-3000) HOSE (10OFX90S-32"-3000) CONNECTOR (10S-10O90, XL) CONNECTOR (10S-10O90, XL) CONNECTOR (10S-10O90) BOLT (3/8-NC X 3", SOC, GD8) FLG SCREW (M10-1.50 X 25MM) MAIN FRAME FLG LOCKNUT (M10-1.50) GROUND DRIVE VALVE COVER FLAP POP RIVET (3/16" X1/2", ALUM) FLG LK SCREW (M10-1.50 X 30MM) WASHER (3/16")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0070900

166

BRAKE LINE

1

7 2

BR

3

6

5 8 4

8

7

02

ID0070901

167

BRAKE LINE REF PART NO. NUMBER

QTY

1. 150-2251 2. 154-221 1 3. 154-400 1 4. 149-401 1 5. 153-315 1 6. 153-316 1 7. 166-140 2 8. 154-411 2

DESCRIPTION

HYDRAULIC CONTROL VALVE CONNECTOR (06S-06O) BK RUN TEE (06O-06O-06OBK) HYDRAULIC LINE (-06) HOSE (06OFX90S-36"-3000) HOSE (06OFX90S-25"-3000) PLANETARY GEAR BOX CONNECTOR (04S-06O)

REMARKS

BRAKE LINE

TRACK

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

02

ID0070901

168

LOAD SENSE HYDRAULICS

17 21 18

4

22

8 9 23 2 5 1

7

10 1 6 2

3

2

20 12

11

5 2

14

1

19 13

16 10 15

2

07

ID0071593

169

LOAD SENSE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

153-238 3 154-226 5 155-153 1 154-316 1 154-278 2 154-702 1 117-676 1 515-683 1 515-735 1 158-600 3 154-966 1 117-213 1 154-220 1 149-648 1 153-299 1 117-413 1 153-543 1 150-2251 1 501-904 500-1362 500-1363 149-258 1 158-064 1 149-390 1 159-156 1 154-265 1

DESCRIPTION

REMARKS

BK CONNECTOR (06S-04O) CONNECTOR (04O-06S90) CONNECTOR (06S-06S) RUN TEE (04S-04O-04O) CONNECTOR (04S-04O) HOSE (04OFX-30"-3000) ABRASION SLEEVE (1.00" X 30") HOSE (04OFX90-28"-3000) HOSE (04OFX-22"-3000) HYD SHUTTLE VALVE HOSE (04OFX-95"-3000) ABRASION SLEEVE (1.00" X 96") CONNECTOR (04O-06S) HYDRAULIC LINE (-04) HOSE (04OFX-84"-3000) ABRASION SLEEVE (1.00" X 84") THRUST VALVE (ELECTRIC) HYDRAULIC CONTROL VALVE FLOW CONTROL VALVE COMPENSATOR VALVE COMPENSATOR VALVE - SEAL KIT HYDRAULIC VALVE HYD CONTROL VALVE HYDRAULIC PUMP QDC ADAPTER (02-04OF) UNION RUN TEE (04OFX-04O-04O)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

07

ID0071593

170

LOAD SENSE PRESSURE HYDRAULICS 13

11

15

2 1

5 (A)

10

6

5

7

14 3 4 8

12

9

04

ID0070808

171

LOAD SENSE PRESSURE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

149-605 1 BLOCK, MANIFOLD, HORTON 157-078 1 O-RING (222 D90) 154-226 1 CONNECTOR (04O-06S90) 159-156 1 QDC ADAPTER (02-04OF) 159-148 1 DUST CAP (1/8") 5. 154-359 2 RUN TEE (16S-16O-16O) 6. 154-442 1 REDUCER STEM (10O) 7. 105-136 4 BOLT (1/2-NC X 3-1/2", GD 8) 8. 153-311 1 HOSE (16OFX45-54"-3000) 9. 154-388 1 CONNECTOR (16S-16O45) 10. 105-070 4 LOCK WASHER (1/2") 11. 149-390 - HYDRAULIC PUMP 12. 150-2251 - HYDRAULIC CONTROL VALVE 13. 153-543 - THRUST VALVE (ELECTRIC) 14. 153-418 1 HOSE (16OFX90S-52"-3000) 15. 154-340 1 REDUCER NUT (16OF) 1.

2.

3.

4.

NOT SHOWN:

FOOTNOTES:

(A) PRESSURE SUPPLY TO PARKER FRONT WRENCH VALVE AND GRESEN ANCHOR VALVE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0070808

172

LOAD SENSE PUMP/CASE DRAIN

6

4 2

5

3 2 1

01

ID0148247

173

LOAD SENSE PUMP/CASE DRAIN REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

DESCRIPTION

154-362 110-026 116-636 155-196 149-390 499-063

1 2 1 1 1 -

S/O COUPLER (10S-12H90) WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER 1') S/O COUPLER (12S-12H45) HYDRAULIC PUMP SHAFT (SPLINED 14T)

190-803 499-064 190-804 364-673

-

SEAL REPAIR KIT LOAD SENSE CONTROL BEARING KIT HYDRAULIC TANK

REMARKS

USE 1 @ 12"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148247

174

LOAD SENSE RETURN HYDRAULICS

1

2

6

3 10

9 2 6

8

4

7

5

03

ID0127059

175

LOAD SENSE RETURN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

514-344 1 110-217 2 117-462 AR 514-448 1 514-447 1 111-028 2 159-156 1 364-673 116-588 1 157-015 1

DESCRIPTION

S/O COUPLER (12S-10H90) WORM CLAMP (7/16" TO 1") BULK HOSE (5/8", SOLD PER 1") S/O TEE COUPLER (40F-24H-16H) SPLIT FLANGE KIT (-40) T-BOLT CLAMP (1.75"-2.00") QDC ADAPTER (02-04OF) HYDRAULIC TANK BULK HOSE (1-1/2",SOLD PER 1') O-RING (232 D70)

REMARKS

USE 1 @ 9"

USE 1 @ 14.75"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0127059

176

177

178

FRONT WRENCH PRESSURE & RETURN HYDRAULICS

15 18

16

23

19

1

7 16

15

13

16 9

23 4

2

8

16

12

16

3

6

(D)

19

22 (F) 16

22 (E)

11 10

18

(A)

Name?:SAPVersion

(B)

16 24 (C)

21

16 16

25 14

5 17 14

16 25 20

Name?:SAPName

179

FRONT WRENCH PRESSURE & RETURN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

515-527 1 117-657 1 115-813 1 515-498 1 149-532 1 149-531 1 149-530 1 154-368 1 154-269 1 154-292 1 155-222 1 149-815 1 149-258 191-103 191-104 499-309 499-310 499-311 499-312 499-313 500-703 501-872 108-078 4 322-290 2 110-411 6 322-289 1 107-420 3 105-894 3 303-648 309-891 1 154-441 2 157-040 2 157-039 1 106-076 16

DESCRIPTION

HOSE (10OFX90-54"-3000) ABRASION SLEEVE (1.59" X 54") ABRASION SLEEVE (1.59" X 36") HOSE (10OFX90S-36"-3000) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) HYDRAULIC LINE (-12) UN RUN TEE (12OFX-12O-12O) CONNECTOR (12S-12O) RUN TEE (12S-12O-12O) REDUCER (16S-12SF) TEE (12S-12O-04O, SPECIAL) HYDRAULIC VALVE SEAL REPAIR KIT SEAL REPAIR KIT SOLENOID SOLENOID COIL SOLENOID CARTRIDGE SOLENOID COIL CHECK VALVE SEAL REPAIR KIT SHUTTLE VALVE BOLT (1/4-NC X 4-3/4", GD. 5) MOUNT (WELD-ON) BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) SCREW (M10-1.50 X 140MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) DRILL FRAME WLDMN'T BRACKET REDUCER (10O-12OF) O-RING (016 D90) O-RING (014 D90) WASHER (1/4")

REMARKS

FOR USE ON 499-311 FOR USE ON 501-872 REPLACEMENT FOR WRENCH ROTATE SECTION REPLACEMENT FOR WRENCH ROTATE SECTION REPLACEMENT FOR THE FRONT AND REAR WRENCH SECTIONS REPLACEMENT FOR THE FRONT AND REAR WRENCH SECTIONS LABELED CV1 AND CV2 ON VALVE BODY FOR USE ON 499-313 LABELED SV1, SV2 AND SV3 ON VALVE BODY

NOT SHOWN:

FOOTNOTES:

(A) (B) (C) (D) (E) (F)

CONNECTS TO TEE IN PARKER THRUST VALVE PRESSURE INLET PORT CONNECTS TO BRANCH TEE ON COOLER INLET TUBE CONNECTS TO BULKHEAD RUN TEE ON TOP OF SUNSTRAND ROTATION PUMP CONNECTS TO SOLENOID VALVE ON DRILL FRAME FOR CHARGE PRESSURE ON "OUTER ROTATION BRAKE HYDRAULICS" CONNECTS TO TANK PORT ON ANCHOR VALVE IN PIVOT FRAME CONNECTS TO PRESSURE PORT ON ANCHOR VALVE IN PIVOT FRAME

NOTE:

Name?:SAPVersion

Name?:SAPName

180

FRONT WRENCH HYDRAULICS

3

3 2

19 25

1 8 26 1

27

1 20 5

28 23

29 5

4 6

34

32 11

10

22

9 21

24 30

12 7

33

13 15

16

14 31 17

05

18

ID0143037

181

FRONT WRENCH HYDRAULICS REF PART NO. NUMBER 1. 154-246 2. 154-257

QTY DESCRIPTION 3 CONNECTOR (06S-08O) 1 UN BR TEE (08OFX-08O-08O)

3.

4.

5.

154-256 2 215-1227 1 151-206 2

UNION (08O-08OFX90) PRESSURE SWITCH (500PSI) CYL (4.50" X 2.25" X 2.75")

6.

7.

8.

151-212 149-500 149-650 154-253

2 1 1 1

CYL (4.50" X 2.25" X 2.75") HYD LINE HYDRAULIC LINE (-08) CONNECTOR (06S-08090)

9.

10.

11.

149-649 149-572 154-284

1 1 1

HYDRAULIC LINE (-08) SPECIAL TEE (08S-06SF-08O) CONNECTOR (08S-08O45)

12.

13.

14.

15.

149-791 154-279 154-226 154-721

1 1 1 1

HYDRAULIC VALVE CONNECTOR (08O-10S) CONNECTOR (04O-06S90) HOSE (08OFX-28"-3000)

16.

17.

18.

19.

20.

117-396 154-705 117-693 154-838 117-189

1 1 1 1 1

ABRASION SLEEVE (1.25" X 28") HOSE (04OFX90-60"-3000) ABRASION SLEEVE (1.00" X 60") HOSE (08OFX90-44"-3000) ABRASION SLEEVE (1.25" X 44")

21.

22.

23.

154-233 149-258 514-160

1 1 1

CONNECTOR (08S-08O) HYDRAULIC VALVE BRANCH TEE (08S-08O-04O)

24.

25.

26.

27.

310-910 149-529 105-106 106-076

1 1 2 2

PLATE HYDRAULIC LINE (-08) BOLT (1/4-NC X 2") WASHER (1/4")

28.

29.

30.

110-866 110-783 107-661

1 1 2

CLAMP (1/2") WELD PLATE FLG LKNUT (M10-1.50 PRE TRQ)

31.

32.

33.

106-142 106-397 107-521

2 2 2

SCREW (M10-1.50 X 65MM) WASHER (M12, HARDENED) SCREW (M12-1.75 X 20MM)

34.

155-705

1

O-RING (906 D90)

REMARKS

BEFORE S/N AFTER S/N

USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0143037

182

REAR WRENCH

15

13 14 27

4

24 3

2

3

9

11

16

33

1

26

1

3

1

8

1 5 26

6

5

25 7

24 10

21

23

19 20

9 19

28 31 18 12

32 17

30

29

22

10

04

ID0143045

183

REAR WRENCH REF PART NO. NUMBER QTY DESCRIPTION 1. 154-246 1 CONNECTOR (06S-08O)

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

154-257 154-256 117-387 151-206 151-212 149-500 149-498 153-300 154-837 117-397 117-189 153-298 149-528 154-233 153-262 149-258 154-279 154-220 154-254 149-791 117-214 515-025 105-085 110-866 110-958

1 3 1 2 2 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1

UN BR TEE (08OFX-08O-08O) UNION (08O-08OFX90) ABRASION SLEEVE (1.00" X 42") CYL (4.50" X 2.25" X 2.75") CYL (4.50" X 2.25" X 2.75") HYD LINE HYDRAULIC LINE (-08) HOSE (08OFX90M-44"-3000) HOSE (08OFX90S-34"-3000) ABRASION SLEEVE (1.25" X 35") ABRASION SLEEVE (1.25" X 44") HOSE (04OFX90L-42"-3000) HYDRAULIC LINE (-08) CONNECTOR (08S-08O) SPECIAL TEE (04O-08O-08S) HYDRAULIC VALVE CONNECTOR (08O-10S) CONNECTOR (04O-06S) CONNECTOR (08S-08O90, XL) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 40") HOSE (08OFX90-40"-3000) LOCKNUT (1/4-NC) CLAMP (1/2") BACKUP PLATE

26.

27.

28.

29.

30.

31.

32.

33.

105-198 110-783 106-142 107-661 307-723 106-724 106-387 106-076

4 1 2 2 1 2 2 2

BOLT (1/4-NC X 1-3/4") WELD PLATE SCREW (M10-1.50 X 65MM) FLG LKNUT (M10-1.50 PRE TRQ) MOUNTING PLATE FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M10-1.50) WASHER (1/4")

REMARKS

BEFORE S/N AFTER S/N

USE SERVICE PARTS: 500-2041 SEAL KIT & 500-2042 SEAL

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0143045

184

185

186

PIPE GRIPPER HYDRAULICS

5 12 7 15 1 9 6 17

18

2

13

4 4 11 18 16

8

12

3 10 1

5 7

6

13 18 2

14

15

04

ID0091943

187

PIPE GRIPPER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

154-355 154-252 153-095 154-379 515-599 515-148 117-415 515-030 154-729 515-440 117-214 154-275 306-746 117-392 191-161 154-401 154-693 154-474

QTY

2 2 2 2 2 2 1 1 1 1 2 1 2 1 1 3

DESCRIPTION

REMARKS

BK CONNECTOR (04O-04O90BK) CONNECTOR (04S-04O90) HYD VALVE UN BR TEE (04OFX-04O-04O) HOSE (04OFX90-13"-3000) HOSE (04OFX90-10"-3000) ABRASION SLEEVE (1.59" X 10") HOSE (04OFX90-64"-3000) HOSE (04OFX90-44"-3000) HOSE (04OFX-64"-3000) ABRASION SLEEVE (1.25" X 40") BK CONNECTOR (04O-04OBK) HOSE TRACK ABRASION SLEEVE (1.25" X 60") GRIPPER CYLINDER CONNECTOR (04S-04O90, ORF) HOSE (04OFX-44"-3000) CONNECTOR (04S-04O90, XL)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0091943

188

189

190

DRILL FRAME PIVOT HYDRAULICS

9

10

11 1

2 4 9 3 7

2 5 6

8

03

ID0070809

191

DRILL FRAME PIVOT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

149-077 365-426 510-015 154-758 154-757 515-714 515-715 115-817 115-963 154-227 151-066 149-698

QTY

DESCRIPTION

1 4 1 1 1 1 1 2 4 1 1

HYD CONTROL VALVE (4-SPOOL) LEVER (M8-1.25 X 200MM) ADAPTER (06S-06O, ORF) HOSE (06OFX-90"-3000) HOSE (06OFX-86"-3000) HOSE (06FX90-82"-3000) HOSE (06FX90-86"-3000) ABRASION SLEEVE (1.59" X 66") ABRASION SLEEVE (1.59" X 60") CONNECTOR (06O-08S90) CYL (4.0" X 2.0" X 5.0") CYLINDER ASSEMBLY

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0070809

192

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

193

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

194

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

195

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

196

HYDRAULIC CYLINDERS (4.0" X 2.0") 1

6 11

14

12 13 5

7

4 9

8

3 10

2

A

809-369

197

HYDRAULIC CYLINDERS (4.0" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.0 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (4.0 X 2.0 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (4.0 X 2.0 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (4.0 X 2.0 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (4.0 X 2.0 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (4.0 X 2.0 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (4.0 X 2.0 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYL (4.0 X 2.0 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (4.0 X 2.0 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.00 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-144

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-698 149-768 153-021 151-066 152-012 150-440 149-699 152-062 149-735 149-700 152-030 149-736 149-701 149-769 153-016 151-088 150-298 150-429 149-702 152-007 149-737 149-703 149-770 149-738 149-704 152-063 149-739

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-189 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-369

198

HYDRAULIC CYLINDER

CYLINDER (4.50" X 2.25' X 2.75")

2

1 3 5

4

6

7

8

07

ID0023958

199

HYDRAULIC CYLINDER

CYLINDER (4.50" X 2.25' X 2.75") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 2 THRU 8 OBSOLETE

1 1 1 1 1 1 1 1 1

CYL (4.50" X 2.25" X 2.75" SEAL REPAIR KIT LOCK RING 4.5 X 2.75 BARREL BOLT (1-1/8-NC X 2-1/2" GD8) WASHER (1-1/8") 4.5 X 2.25 PISTON GLAND CYLINDER ROD CYLINDER ROD

151-206 190-900 150-711 152-073 106-146 106-147 149-168 151-207 150-710 153-753

SEE FOOTNOTE 1 SEE FOOTNOTE 2 OBSOLETE SEE FOOTNOTE 3

NOT SHOWN:

259-040

U-SEAL INSTALLER (1.500"- UP

FOOTNOTES:

1. USE LOCTITE 271 OR 277. TORQUE TO 770-850 FT-LBS (1045-1150 N.M.).

2. UNITIZED PISTON INCLUDES WEAR RING, SQUARE LOADER RING & PISTON SEAL. 3. USES 329-179 JAW BLOCK AND 107-777 SPRING PIN.

NOTE:

07

ID0023958

200

NOTES:

ID0134963

201

ELECTRICAL

202

COIL MOUNT

1

2

12

3

6 9

10

7

4

7 8 5

11

E

807-007

203

COIL MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

306-428 185-142 309-400 309-399 216-063 211-084 110-126 105-117 106-330 106-561 106-387 106-724 110-128

QTY

DESCRIPTION

1 2 1 1 1 1 2 8 4 4 4 4 2

PIVOT FRAME PIN GUIDE PLATE COVER PLATE CURRENT TRANSFORMER CURRENT TRANSFORMER BOLT-ON CLAMP (1/2") WASHER (5/16") SCREW (M8-1.25 X 70MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG LOCKNUT (M10-1.50) FLG SCREW (M10-1.50 X 25MM) SPRING CLIP PIN (5/32" X 1")

REMARKS

FOOTNOTES

NOT SHOWN 214-550 1

CURRENT COIL CABLE

NOTE:

E

807-007

204

205

206

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT

YEL -K - X AXIS OUTPUT L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

06

YEL BLU

BLU ORG

BRN -E - THROTTLE DOWN GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP

BRN YEL

JOYSTICK

16

BLK

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

207

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 215-1921 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

06

ID0186069

208

NOTES:

ID0134963

209

ANCHOR SYSTEMS

210

ANCHOR PIVOT FRAME 1 20

4 3 2 23 18

5

23

17

6

16 15 8

21 22 7 19 14

9

13 10

12 11

02

ID0091885

211

ANCHOR PIVOT FRAME REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

309-254 1 306-428 1 110-128 2 350-516 2 343-311 1 106-442 4 106-332 4 110-228 2 343-445 2 313-592 1 115-483 4 184-973 2 343-548 2 106-612 4 343-312 1 115-580 2 105-894 4 106-383 4 106-398 8 215-2727 1 214-103 1 157-645 2 214-104 2 343-270 1 105-118 2 217-007 1

DESCRIPTION

REMARKS

VALVE COVER PIVOT FRAME SPRING CLIP PIN (5/32" X 1") PIN ANCHOR PIVOT LATCH (RIGHT) FLG LOCKNUT (M16-2.00,PRV TRQ) SCREW (M10-1.50 X 70MM) LYNCH PIN (7/16" X 2") PIN (31.75MM X 262MM) ANCHOR BASE KLIP RING (1.250") PIN PIVOT SCREW (M16-2.00 X 180MM, 10.9) ANCHOR PIVOT LATCH (LEFT) TORSION SPRING LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG LK SCREW (M10-1.50 X 30MM) WASHER (M16, HARDENED) STROBE LIGHT, GREEN (LED) 2-WAY MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL SLEEVE WASHER (3/8") WORKING LIGHT (CLEAR, RECT)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0091885

212

LEFT AUGER ANCHOR DRIVE

2

5

4 1

6

30

3 7

2 3

29

22 8 11

27 10 9

28

26

34 25

12 33 13 32

23

31 14

COMES W/ MOTOR

15

22

21

22

8 8 20

24

8 11 16

18

17

19

12 15

15

10

13

ID0045620

213

LEFT AUGER ANCHOR DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

149-895 500-390 500-391

QTY

1

DESCRIPTION

REMARKS

HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT

502-177

SHAFT AND BEARING ASS'Y

107-792 165-900 105-917 500-2123 150-747 2 125-771 2 183-765 2 181-982 2 106-469 2 359-799 1 106-685 23 106-471 4 309-194 4 309-195 8 309-203 4 106-335 14 309-206 1 125-773 2 309-209 1 106-700 2 309-204 1 309-582 178-881 1 105-245 8 106-397 9 105-279 1 105-501 1 105-071 1 105-833 1 110-531 1 309-602 1 106-333 2 106-594 4 309-207 1 179-239 1 181-975 1 106-470 1

BOLT (5/16"X 1-5/8", DBL HEX) KEY (7/16" SQ X 1.250") CASTLE NUT (1-1/4-NF) FRONT RETAINER (ANCHOR MOTOR) CYLINDER ASSEMBLY COMPOSITION BUSHING (1.25") TAPERED PIN (31.7MM X 110MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) MAST LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG SCREW (M16-2.00 X 30MM) CLAMP PLATE GLIDE STRIP CARRIAGE SPACER BAR SCREW (M12-1.75 X 70MM) BULKHEAD PLATE COMPOSITION BUSHING (1.75") ARM SCREW (M12-1.75 X 80MM) BULKHEAD PLATE FLANGED HEX DRIVER FLANGE SCREW (M10-1.50 X 25MM) WASHER (M12, HARDENED) CARRIAGE BOLT (1/2-NC X 3") COTTER PIN (1/8" X 2") WASHER (1/2") FLG LOCKNUT (1/2-NC) HANDLE (1/2-NC, BLACK) ANCHOR HANGER SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 60MM) MOTOR MOUNT TAPERED PIN (44.4MM X 288MM) TAPERED INSERT (1.75") FLG SCREW (M16-2.00 X 40MM)

SEE FOOTNOTE 1

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1.

TORQUE NUT TO 375 FT. LB. DRY OR 275 FT. LB. LUBED

NOTE:

15

ID0045620

214

RIGHT AUGER ANCHOR DRIVE

2

5

4 1

6

30 29

3 7

22

2 3 8 11

27

28

10

26 25

34

12

33 32

13 23

31 22

22

9

21 8

14

COMES W/ MOTOR

15

8 20

24 8 18

19

11 16

17

12

13

14

10

15

ID0045619

215

RIGHT AUGER ANCHOR DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

DESCRIPTION

149-895 1 HYD MOTOR 500-390 SEAL REPAIR KIT - REAR 500-391 SEAL REPAIR KIT - SHAFT 502-177 SHAFT AND BEARING ASS'Y 107-792 BOLT (5/16"X 1-5/8", DBL HEX) 165-900 KEY (7/16" SQ X 1.250") 105-917 CASTLE NUT (1-1/4-NF) 500-2123 FRONT RETAINER (ANCHOR MOTOR) 150-747 2 CYLINDER ASSEMBLY 125-771 2 COMPOSITION BUSHING (1.25") 183-765 2 TAPERED PIN (31.7MM X 110MM) 181-982 2 TAPERED INSERT (1.25") 106-469 2 FLG SCREW (M12-1.75 X 30MM) 359-799 1 MAST 106-685 23 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-471 4 FLG SCREW (M16-2.00 X 30MM) 309-194 4 CLAMP PLATE 309-195 8 GLIDE STRIP 309-203 4 CARRIAGE SPACER BAR 106-335 14 SCREW (M12-1.75 X 70MM) 309-205 1 BULKHEAD PLATE 125-773 2 COMPOSITION BUSHING (1.75") 309-209 1 ARM 106-700 2 SCREW (M12-1.75 X 80MM) 309-204 1 BULKHEAD PLATE 309-582 - FLANGED HEX DRIVER 178-881 1 FLANGE 105-245 8 SCREW (M10-1.50 X 25MM) 106-397 9 WASHER (M12, HARDENED) 105-279 1 CARRIAGE BOLT (1/2-NC X 3") 105-501 1 COTTER PIN (1/8" X 2") 105-071 1 WASHER (1/2") 105-833 1 FLG LOCKNUT (1/2-NC) 110-531 1 HANDLE (1/2-NC, BLACK) 309-602 1 ANCHOR HANGER 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) 106-594 4 SCREW (M12-1.75 X 60MM) 309-207 1 MOTOR MOUNT 179-239 1 TAPERED PIN (44.4MM X 288MM) 181-975 1 TAPERED INSERT (1.75") 106-470 1 FLG SCREW (M16-2.00 X 40MM)

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. TORQUE NUT TO 375 FT. LB. DRY OR 275 FT. LB. LUBED

NOTE:

14

ID0045619

216

FLANGED HEX DRIVER ASS'Y

1 2

3

4

5

6

04

ID0143296

217

FLANGED HEX DRIVER ASS'Y REF PART NO. NUMBER

QTY

309-582 1. 309-093 2. 125-150 3. 309-095 4. 117-160 5. 178-591 6. 118-054 116-761

1 9 1 1 1 1 1

DESCRIPTION

FLANGED HEX DRIVER ANCHOR DRIVER DETENT BALL (.875") WEIGHT STOP COMPRESSION RING LOCK COLLAR EXTERNAL SNAP RING SPIRAL RETAINING RING

REMARKS

INCLUDEDS REF NO. 1-6 FOOTNOTE 2

FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE WHEN INSTALLING UPDATED 309-093 2. UPDATED VERSION NECKED-DOWN FOR THICKER 116-761

NOTE:

04

ID0143296

218

219

220

ANCHOR VALVE PRESSURE & RETURN HYDRAULICS 3

2

11

1

7

(A) 4

8 10 9 12

6

(B)

13

5

(C)

02

ID0153218

221

ANCHOR VALVE PRESSURE & RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

1 1 1 1 1 1 1 1 1 1 3 3 3

158-064 154-300 515-579 117-204 115-924 153-070 510-017 154-458 159-381 154-373 106-330 106-389 106-561

DESCRIPTION

REMARKS

HYD CONTROL VALVE (4-SPOOL) CONNECTOR (10O-12S90) HOSE (10OFX90S-104"-3000) ABRASION SLEEVE (1.59" X 108") ABRASION SLEEVE (1.59" X 88") HOSE (10OFX45-85"-3000) REDUCER (12S-10SF) RUN TEE (10S-10O-06SF) CHECK VALVE (06S-06O) REDUCER (04O-06OF) SCREW (M8-1.25 X 70MM) WASHER (M8) LOCKNUT (M8-1.25,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:

(A) (B) (C)

CONNECTS W/ RETURN OIL FROM GREASER PUMP TEE'S W/ FRONT WRENCH PRESSURE VALVE TEE'S W/ FRONT WRENCH RETURN VALVE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0153218

222

LEFT ANCHOR MOTOR HYDRAULICS

2 1 4

2

4

5

3 6 6 10

9 8 7

7

04

ID0148710

223

LEFT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER QTY DESCRIPTION 1. 154-438 2 CONNECTOR (08S-08O, LG)

2.

3.

4.

117-388 309-204 515-718

2 1 2

ABRASION SLEEVE (1.25" X 42") BULKHEAD PLATE HOSE (08OFX90S-42"-3000)

5.

6.

7.

8.

154-396 117-324 154-716 154-307

2 2 2 2

BK CONNECTOR (08O-08O90BK) ABRASION SLEEVE (1.25" X 48") HOSE (08OFX90-48"-3000) CONNECTOR (16S-08O)

9.

149-895 500-390 500-391

-

HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT

10.

107-792 165-900 105-917 158-064

-

REMARKS

BOLT (5/16"X 1-5/8", DBL HEX) KEY (7/16" SQ X 1.250") CASTLE NUT (1-1/4-NF) HYD CONTROL VALVE (4-SPOOL)

NOT SHOWN:

FOOTNOTES:

NOTE: REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0148710

224

RIGHT ANCHOR MOTOR HYDRAULICS

2 1 4

2 4

3 5

10

6 6

9 8 7

7

02

ID0153216

225

RIGHT ANCHOR MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

2 2 1 2 2 2 2 2 -

CONNECTOR (08S-08O) ABRASION SLEEVE (1.25" X 42") BULKHEAD PLATE HOSE (08OFX90S-42"-3000) BK CONNECTOR (08O-08O90BK) ABRASION SLEEVE (1.25" X 48") HOSE (08OFX90-48"-3000) CONNECTOR (16S-08O) HYD MOTOR SEAL REPAIR KIT - REAR SEAL REPAIR KIT - SHAFT BOLT (5/16"X 1-5/8", DBL HEX) KEY (7/16" SQ X 1.250") CASTLE NUT (1-1/4-NF) HYD CONTROL VALVE (4-SPOOL)

10.

154-233 117-388 309-204 515-718 154-396 117-324 154-716 154-307 149-895 500-390 500-391 107-792 165-900 105-917 158-064

-

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

02

ID0153216

226

LEFT ANCHOR THRUST CYLINDER

4

3

5

1 2

6

20

18 7 7 19 12 11

8 9 6

15

13 10

17

17

14 10 16

9

05

ID0148278

227

LEFT ANCHOR THRUST CYLINDER REF PART NO. NUMBER QTY DESCRIPTION 1. 154-261 1 CONNECTOR (04O-08S) 2. 154-276 1 CONNECTOR (04O-08S90) 3. 153-307 1 HOSE (04OFX90-38"-3000) 4. 154-728 1 HOSE (04OFX90-36"-3000) 5. 117-718 1 ABRASION SLEEVE (1.00" X 36") 6. 154-255 2 UNION (04O-04OFX90) 7. 154-424 1 BK RUN TEE (04O-04O-04OBK) 8. 154-265 1 UNION RUN TEE (04OFX-04O-04O) 9. 154-403 2 CONNECTOR (04S-04O, XL) 10. 154-252 2 CONNECTOR (04S-04O90) 11. 515-054 1 HOSE (04OFX-74"-3000) 12. 515-683 1 HOSE (04OFX90-28"-3000) 13. 117-409 1 ABRASION SLEEVE (1.00" X 28") 14. 117-657 1 ABRASION SLEEVE (1.59" X 54") 15. 515-682 1 HOSE (04OFX90-48"-3000) 16. 117-676 1 ABRASION SLEEVE (1.00" X 30") 17. 150-747 2 CYLINDER ASSEMBLY 18. 309-206 1 BULKHEAD PLATE 19. 158-064 - HYD CONTROL VALVE 20. 117-410 1 ABRASION SLEEVE (1.00" X 38")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE: REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0148278

228

RIGHT ANCHOR THRUST CYLINDER

10 5 1

3

2 4

5

3 9 4 14 16 7 6 8

15

12

11 13

8 14

04

7

ID0148285

229

RIGHT ANCHOR THRUST CYLINDER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

154-276 309-205

2 1

CONNECTOR (04O-08S90) BULKHEAD PLATE

3.

4.

154-728 117-718

2 2

HOSE (04OFX90-36"-3000) ABRASION SLEEVE (1.00" X 36")

5.

154-424

1

BK RUN TEE (04O-04O-04OBK)

6.

7.

154-265 154-403

1 2

UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04S-04O, XL)

8.

9.

154-252 515-054

2 1

CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000)

10.

515-683

1

HOSE (04OFX90-28"-3000)

11.

12.

117-409 117-657

1 1

ABRASION SLEEVE (1.00" X 28") ABRASION SLEEVE (1.59" X 54")

13.

14.

117-676 150-747

1 2

ABRASION SLEEVE (1.00" X 30") CYLINDER ASSEMBLY

15.

16.

515-682 158-064

1 -

HOSE (04OFX90M-48"-3000) HYD CONTROL VALVE

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0148285

230

HYDRAULIC CYLINDER 2.0" X 1.25" X 24.0"

2

1 3 4 5

6

7

D

806-687

231

HYDRAULIC CYLINDER 2.0" X 1.25" X 24.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

150-747 190-169 150-778 151-170 106-097 150-771 150-770 150-679

NOT SHOWN: 259-100 259-236 259-239 259-241 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (2" X 1.25" X 24") SEAL REPAIR KIT (2.0" X 1.25") LOCK RING (2") CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.25") CYLINDER HEAD (2.0" X 1.25") CYLINDER ROD (1.25")

INCLUDE REF NO.'S 1 THRU 7 INCLUDES REF NO.'S 4 & 5

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.250") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES

1. APPLY LOCTITE 271 OR 277. TORQUE TO 180-200 FT-LBS (245-270 N.M.)

NOTE:

D

806-687

232

NOTES:

ID0134963

233

FLUID SYSTEMS

234

235

236

MUD PRESSURE HYDRAULICS

4 VIEW ROTATED 90°

6

7 5

9

1 8 2

3

04

ID0068616

237

MUD PRESSURE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

153-263 155-466 115-963 154-470 158-936 500-658 6. 150-2251 7. 214-010 8. 154-383 9. 106-204

QTY

DESCRIPTION

1 SPECIAL TEE (10S-10O-04SF) 1 HOSE (10OFX90-74"-2750) 1 ABRASION SLEEVE (1.59" X 75") 1 CONNECTOR (10O-12S45) 1 HYD MOTOR SEAL REPAIR KIT - HYDRAULIC CONTROL VALVE - SPEED SENSOR 1 PLUG (04S) 2 BOLT (1/2-NC X 1-1/2", SOC)

REMARKS

LOCTITE 242, TORQUE TO 100 FT-LBS.

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0068616

238

MUD PUMP HYDRAULICS

21

14 2 16

6 4

13

3

12

5 4

7

3

24 2 29 11

15 28 18 20 25 17

27

29

18

19

8

26 23

9

22

1 10 (A)

06

ID0071591

239

MUD PUMP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

515-013 510-011 510-014 155-748 120-074 159-451 149-514 149-483 149-637 510-016 117-292 149-603 154-419 153-293 115-261 159-382 190-905 322-289 110-573 105-818 153-544 117-455 117-387 154-339 117-454 105-106 322-290 105-284 149-599 155-714

QTY

1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 1 2

DESCRIPTION

REMARKS

HOSE (04OFX-42"-3000) CONNECTOR (16N-16O90) UNION (16J-16OFX) O-RING (916 D90) SHUT-OFF VALVE (16S-16S) CHECK VALVE HOSE (16OFX45S-50"-3000) HYD LINE (16OFX-16OFX) TEE (16J-16O-16O, SPECIAL) CAP (16JF) ABRASION SLEEVE (2.07" X 70") HOSE (16OFX45S-160"-3000) BK CONNECTOR (16O-16O90BK) HOSE (16OFX90M-38"-3000) REDUCER (24N-16NF) WATER SWIVEL (16N-16NF) SWIVEL REPAIR KIT BACKUP (BOLT-ON) BOLT-ON CLAMP (1", SOLD PER SET) BOLT (1/4-NC X 1-1/2") MUD PUMP ABRASION SLEEVE (2.07" X 38") ABRASION SLEEVE (1.00" X 42") CONNECTOR (04N-04O) ABRASION SLEEVE (2.07" X 50") BOLT (1/4-NC X 2") MOUNT (WELD-ON) WASHER (3/16") HYDRAULIC LINE (-16) O-RING (021 D90)

SEE FOOTNOTE 2 LOCKTITE 567

LOCTITE 567 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS. 2. (A) CONNECTS TO LOWER BULKHEAD ON OPERATOR STATION

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0071591

240

MUD PUMP 49 GPM

1

2

7 4

13 14

20

5 6 3 8 5

15 9

17

10

11 18

19

12 16

01

ID0156672

241

MUD PUMP 49 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

153-544 191-094 197-083 190-802 499-110 499-118 499-116 499-111 165-730 499-119 499-115 499-302 499-113 499-125 499-126 499-123 499-114 499-039 310-962 499-394 153-438 499-392 499-393 499-569

QTY

-

DESCRIPTION

3 3 3 3 3 3 3 3 3 6 3 1 3 3 3 1 1 1 1 1

MUD PUMP (17.9 CU/IN, 46 GPM) PACKING REPAIR KIT REBUILT MUD PUMP VALVE REPAIR KIT VALVE - SUCTION AR CYLINDER COVER O-RING (014 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER O-RING (146 D70) CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET NUT (HEX, SPECIAL, BRASS) PLUNGER NUT PISTON HOLDER SIGHT GAGE WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR) FLUID CYLINDER (L06)

2 1 -

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL

REMARKS

INCLUDES 3,5,7 & PISTON CUPS INCLUDES 1,4

NOT SHOWN:

499-122 499-124 259-352 259-470 FOOTNOTES:

NOTE:

01

ID0156672

242

243

244

WASH WAND

1 2

3

4

5

6

7 8

08

ID0133890

245

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

259-374 150-2121 1 115-170 1 259-353 1 259-197 1 190-179 1 514-141 1 154-804 1 154-233 1 159-089 1 190-186 1

DESCRIPTION

REMARKS

WATER SPRAY GUN (PARTS ASS'Y) NOZZLE (#05, 04N, 15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-290"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0133890

246

NOTES:

ID0134963

247

PIPE LOADER SYSTEMS

248

GREASE PUMP MOUNTING

TO ANCHOR VALVE

6 1

27 5

12

26 21

12

30

13 20

33 32

22

18 14

31

15 35 24

29 6

34

16

28 17 25 TO SOLENOID VALVE

36 23

3

12

4

38 19

2

APPLICATOR

10 7

10 8 11 9

37

05

ID0071561

249

GREASE PUMP MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

154-682 1 515-538 1 117-195 1 154-916 1 154-802 1 154-252 2 514-414 1 154-655 1 149-399 1 514-163 1 308-644 1 117-194 4 350-398 350-400 350-399 256-1005 256-031 259-858 154-224 1 154-278 1 117-759 1 154-344 1 154-326 1 154-221 1 305-834 1 106-383 4 106-387 4 154-401 1 117-280 1 154-382 1 154-342 1 154-929 1 106-386 2 154-811 1 154-263 1 117-792 1 310-591 1 106-570 2 106-385 1 106-848 1

DESCRIPTION

REMARKS

HOSE (04OFX-17"-3000) SEE FOOTNOTE 2 SEE FOOTNOTE 4 HOSE (06OFX90S-15"-3000) ABRASION SLEEVE (1.00" X 125") HOSE (04OFX90-120"-3000) HOSE (04OFX90-26"-3000) CONNECTOR (04S-04O90) CONNECTOR (04S-06O45) HOSE (06OFX-160"-3000) SEE FOOTNOTE 3 SPRAY NOZZLE (65) BK CONNECTOR (06O-06OBK) NOZZLE BRACKET ABRASION SLEEVE (1.00" X 16") GREASE PUMP PARTS COVER BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY METAL FREE, ALL WEATHER TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL CONNECTOR (06S-06O45) BK CONNECTOR (04S-04OBK) ABRASION SLEEVE (1.00" X 160") UN RUN TEE (06OFX-06O-06O) CAP (06OF) CONNECTOR (06S-06O) HOLDER ASSEMBLY FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) CONNECTOR (04S-04O90, ORF) ABRASION SLEEVE (1.00" X 25") CONNECTOR (06S-06O45, ORF) CONNECTOR (06S-06O90) SEE FOOTNOTE 1 HOSE (06OFX90-19"-3000) FLG LOCKNUT (M8-1.25) HOSE (04OFX-116"-3000) CONNECTOR (04S-04O45) ABRASION SLEEVE (1.00" X 115") VALVE SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M6-1.00) FLG SCREW (M6-1.00 X 25MM)

NOT SHOWN:

FOOTNOTES:

1. GREASE IN FROM PUMP 2. HYDRAULIC OIL OUT TO LUBE PUMP 3. TO REAR APPLICATOR 4. TO SPRAY NOZZLE

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0071561

250

GREASER HYDRAULICS ENDS WITH S/N

1

31

19

21 2

1

30

9

32

18

2

34

SELECTOR VALVE

28

17

33

29

27

18 23 22

26 18

34

25

6

26

25

20

24

13 TO ANCHOR VALVE

3

4

11

6

17

5

3 16 6 5

15

6 14 7

10 7 8

APPLICATOR

12 13

06

ID0071609

251

GREASER HYDRAULICS ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

515-744 1 153-320 1 154-731 1 154-373 117-421 2 153-318 2 154-278 2 153-095 1 154-226 1 117-420 1 159-381 514-414 1 153-319 1 149-399 1 369-987 1 400-137 1 153-096 1 154-229 1 305-951 117-194 2 154-252 3 117-409 1 117-280 1 350-398 350-400 350-399 256-1005 256-031 259-858 514-165 1 154-224 1 149-827 1 154-344 1 154-221 1 154-326 1 154-278 1 154-401 1 310-591 1 154-342 1

DESCRIPTION

HOSE (04OFX90S-28"-3000) HOSE (06OFX90L-17"-3000) HOSE (06OFX-17"-3000) REDUCER (04O-06OF) ABRASION SLEEVE (1.00" X 122") HOSE (04OFX90L-122"-3000) CONNECTOR (04S-04O) HYD VALVE CONNECTOR (04O-06S90) ABRASION SLEEVE (1.00" X 182") CHECK VALVE (06S-06O) CONNECTOR (04S-06O45) HOSE (06OFX-182"-3000) SPRAY NOZZLE (65^) SPRAY NOZZLE SPRAY NOZZLE HANDLE KIT CAP GASKET, NYLON BK CONNECTOR (06O-06O90BK) BRACKET, SPRAY ABRASION SLEEVE (1.00 X 16") CONNECTOR (04S-04O90) ABRASION SLEEVE (1.00" X 28") ABRASION SLEEVE (1.00" X 25") GREASE PUMP PARTS ASS'Y COVER BASE TOOL JNT LUBE,2 GAL, ENVTL FRIENDLY TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL CONNECTOR (06S-06O, ORF .078") CONNECTOR (06S-06O45) HOSE (04OFX90S-24"-3000) UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O) CAP (06OF) CONNECTOR (04S-04O) CONNECTOR (04S-04O90, ORF) VALVE ASS'Y CONNECTOR (06S-06O90)

REMARKS

USED ON JT27M1 USED ON AT27M1

METAL FREE, ALL WEATHER

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0071609

252 1

GREASER HYDRAULICS

31

19

BEGINS WITH S/N

21

1

2

30

9

32

18

2 34

33

29

28

17

27

18 23 22

26 18 6

26

25 29

25

20

24

13 4 3

11

6

17

5

3 16

6 5

15

6 14

7

10 7 8

12

13

08

ID0143053

253

GREASER HYDRAULICS BEGINS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

515-744 153-320

1 1

HOSE (04OFX90S-28"-3000) HOSE (06OFX90L-17"-3000)

3.

154-731

1

HOSE (06OFX-17"-3000)

4.

154-373

-

REDUCER (04O-06OF)

5.

117-421

2

ABRASION SLEEVE (1.00" X 122")

6.

153-318

2

HOSE (04OFX90L-122"-3000)

7.

8.

154-278 153-095 153-741

2 1 1

CONNECTOR (04S-04O) HYD VALVE HYD VALVE

REMARKS

BEFORE S/N: CMWJ27T2K60000038 AFTER S/N: CMWJ27T2K60000039

9.

154-226

1

CONNECTOR (04O-06S90)

10.

117-420

1

ABRASION SLEEVE (1.00" X 182")

11.

12.

159-381 514-414

1

CHECK VALVE (06S-06O) CONNECTOR (04S-06O45)

13.

153-319

1

HOSE (06OFX-182"-3000)

14.

149-399

1

SPRAY NOZZLE (65 DEG.)

USED ON JT27M1

369-987

1

SPRAY NOZZLE

USED ON AT27M1

400-137

1

SPRAY NOZZLE HANDLE KIT

15.

153-096 154-229

1 1

CAP GASKET, NYLON BK CONNECTOR (06O-06O90BK)

16.

300-1183 -

BRACKET, SPRAY

17.

18.

117-194 154-252

2 3

ABRASION SLEEVE (1.00 X 16") CONNECTOR (04S-04O90)

19.

117-409

1

ABRASION SLEEVE (1.00" X 28")

20.

117-280

1

ABRASION SLEEVE (1.00" X 25")

21.

350-398

-

GREASE PUMP PARTS ASS'Y

22.

350-400

-

COVER

23.

24.

350-399 256-1005 -

BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY

256-031 259-858

-

TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL CONNECTOR (06S-06O, ORF .078")

25.

514-165

1

26.

154-342

1

CONNECTOR (06S-06O90)

27.

149-827

1

HOSE (04OFX90S-24"-3000)

28.

29.

154-344 154-221

1 2

UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O)

30.

154-326

1

CAP (06OF)

31.

154-278

1

CONNECTOR (04S-04O)

32.

154-401

1

CONNECTOR (04S-04O90, ORF)

33.

310-591

1

VALVE ASS'Y

METAL FREE, ALL WEATHER

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0143053

254

255

256

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

257

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

258

GREASE PUMP 1 2 3 17

15 5 9 6

18

5

10 19 8

7 14 11 12 15

20

4

13

16

21

03

12

ID0091999

259

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653.

NOTE:

03

ID0091999

260

APPLICATOR

2

1

1

3

5

4

03

ID0138652

261

APPLICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

305-911 106-385 306-423 116-937 107-394 107-395 305-912 106-093

QTY

DESCRIPTION

2 2 1 1 4 2 1 2

BRACKET, APPLICATOR FLG LOCKNUT (M6-1.00) WIPER PARTS ASS'Y APPLICATOR WASHER (.375", ALUMINUM) RIVET (.156 X .500) SEMI-TUBUL BASE, APPLICATOR SCREW (M6-1.00 X 45MM)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138652

262

263

264

265

266

267

268

269

270

PIPE SHUTTLE FRONT 1

2 17 31 3 26

31

29 13 4 28

7

9 6

27

25 30 32

23

24

15

5 14 10 13 11

26

16

21 22

8

18

22 19

12

20 18

01

ID0148955

271

PIPE SHUTTLE FRONT REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

307-769 313-433 370-154 105-507 313-444 106-378

1 1 1 1 1 1

GRIPPER PLATE FRONT GRIPPER ROLLER ROLL PIN (3/8" X 2") STANDARD NOSE PIECE FLG LK SCREW (M6-1.00 X 12MM)

7.

8.

354-376 191-161

1 1

PIN GRIPPER CYLINDER

9.

10.

11.

12.

13.

106-076 105-089 105-178 105-110 105-047

1 1 1 1 5

WASHER (1/4") LOCKNUT (5/16-NC) BOLT (5/16-NC X 2-1/2", GD8) BOLT (1/2-NC X 4-1/2") LOCKNUT (3/8-NC)

14.

15.

16.

313-443 105-300 107-691

1 1 3

COBBLE NOSE PIECE BOLT (1/2-NC X 3-1/4") SCRW (3/8-NC X 2-1/2",CSK SOC)

17.

18.

19.

20.

21.

22.

23.

105-098 183-411 354-354 313-416 179-141 115-503 125-424

2 2 1 1 1 2 1

BOLT (3/8-NC X 3") COTTERLESS HITCH PIN (.5" X 2") SPACER FRONT SHUTTLE PIVOT PIN KLIP RING (.750") BRONZE BUSHING (.750")

24.

25.

26.

27.

28.

29.

30.

313-445 1 313-466 1 106-301 2 313-446 1 313-467 1 106-640 16 106-237 16

AUXILIARY PIPE LOADER AUXILIARY SLIDE PLATE LOCK NUT (1/2-NC, NLK) ADJUSTABLE SUPPORT BAR AUXILIARY SLIDE PLATE BOLT (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00,PRV TRQ,NLK)

31.

32.

125-137 313-487

BALL BEARING (.375") WEAR PAD

2 1

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BOLT WILL BE INSTALLED IN THE UPPER HOLE AS SHOWN WITH REF NO. 5 AND WILL BE INSTALLED IN THE LOWER HOLE WITH REF NO. 14.

NOTE:

01

ID0148955

272

SHUTTLE MOUNT, REAR 1

2 3 4

10 2 5

3 4

9

6

8 B

7 809-436

273

SHUTTLE MOUNT, REAR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

313-289 305-528 2 305-530 8 305-529 2 350-653 1 350-632 106-386 3 105-894 10 106-916 3 105-996 10

DESCRIPTION

REMARKS

REAR SHUTTLE BAR, RETAINER SPACER BAR SPACER BAR BEARING PLATE SHUTTLE MOUNT (REAR) FLG LOCKNUT (M8-1.25) LOCKNUT (M10-1.50,PRV TRQ,10.9) SCREW (M8-1.25 X 25MM, SOC) SCREW (M10-1.50 X 45MM)

FOOTNOTES

NOTE:

B

809-436

274

PIPE SHUTTLE

1

REAR

2 38 6

31

36

3 31

7 29 34 4

28

41 26

27 25 30 23

24

9

10

8

11 13

32

15 14 15

16

39

17

5 37

35

18 12

19

40 38

21 22 26 33 22

20

02

33

ID0088435

275

PIPE SHUTTLE REAR

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

307-769 1 313-434 1 370-154 1 105-507 1 313-444 1 106-378 1 354-376 1 354-357 1 105-310 1 354-323 1 354-355 1 105-110 1 105-031 1 105-118 1 354-356 2 117-180 1 354-432 1 149-062 1 354-354 1 313-289 1 179-141 1 115-503 2 125-424 1 313-445 1 313-466 1 106-301 2 313-446 1 313-467 1 106-640 16 106-237 16 125-137 2 313-487 1 183-411 2 105-098 2 107-691 3 105-300 1 313-443 1 105-047 5 105-178 1 105-089 1 106-076 1

DESCRIPTION

GRIPPER PLATE REAR GRIPPER ROLLER ROLL PIN (3/8" X 2") STANDARD NOSE PIECE FLG LK SCREW (M6-1.00 X 12MM) PIN ROD END JAM NUT (3/4-NC) PLUNGER TUBE BOLT (1/2-NC X 4-1/2") BOLT (3/8-NC X 1") WASHER (3/8") SPRING GUIDE COMPRESSION SPRING CAP CYL (1.0" X .75" X 2.0") SPACER REAR SHUTTLE PIVOT PIN KLIP RING (.750") BRONZE BUSHING (.750") AUXILIARY PIPE LOADER AUXILIARY SLIDE PLATE LOCK NUT (1/2-NC, NLK) ADJUSTABLE SUPPORT BAR AUXILIARY SLIDE PLATE BOLT (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00,PRV TRQ,NLK) BALL BEARING (.375") WEAR PAD COTTERLESS HITCH PIN (.5" X 2") BOLT (3/8-NC X 3") SCRW (3/8-NC X 2-1/2",CSK SOC) BOLT (1/2-NC X 3-1/4") COBBLE NOSE PIECE LOCKNUT (3/8-NC) BOLT (5/16-NC X 2-1/2", GD8) LOCKNUT (5/16-NC) WASHER (1/4")

REMARKS

USE LOCTITE 242

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

BOLT WILL BE INSTALLED IN THE UPPER HOLE AS SHOWN WITH REF NO. 5 AND WILL BE INSTALLED IN THE LOWER HOLE WITH REF NO. 37

NOTE:

02

ID0088435

276

277

278

279

280

281

282

SHUTTLE MOTOR HYDRAULICS

2

3

6

4

1

7 4

5 7

8

8 12 11

6

7 8

10

7 9

8

9

02

ID0070816

283

SHUTTLE MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

153-095 153-741 154-474 154-252 154-379 115-813 149-975 155-181 154-278 154-898 117-657 515-020 153-317

QTY

1 1 2 1 2 4 4 2 1 1 1

DESCRIPTION

HYD VALVE HYD VALVE CONNECTOR (04S-04O90, XL) CONNECTOR (04S-04O90) UN BR TEE (04OFX-04O-04O) ABRASION SLEEVE (1.59" X 36") HYD MOTOR REDUCER (10S-04SF) CONNECTOR (04S-04O) HOSE (04OFX45-54"-3000) ABRASION SLEEVE (1.59" X 54") HOSE (04OFX45-36"-3000) HOSE (04OFX45-35"-3000)

REMARKS

BEFORE S/N: CMWJ27T2K60000038 AFTER S/N: CMWJ27T2K60000039

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0070816

284

285

286

AUX. VALVE/PIPE LIFTER HYDRAULICS

4

1

22

18

1

16

11 2

20 9

2 5

1

6

15

17 8

14

2 21 3

12

13 10

19

7 2 2 11

03

ID0070595

287

AUX. VALVE/PIPE LIFTER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

154-226 154-252 153-095 153-741 154-802 515-744 516-087 117-218 154-424 515-013 153-310 151-031 117-387 515-099 154-724 117-168 117-400 354-583 105-622 105-085 117-684 117-409 154-278

3 5 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1

DESCRIPTION

CONNECTOR (04O-06S90) CONNECTOR (04S-04O90) HYD VALVE HYD VALVE HOSE (04OFX90-26"-3000) HOSE (04OFX90S-28"-3000) FLOW DIVIDER ABRASION SLEEVE (1.00" X 52") BK RUN TEE (04O-04O-04OBK) HOSE (04OFX-42"-3000) HOSE (04OFX-52"-3000) CYL (2.0" X 1.0" X 8.0") ABRASION SLEEVE (1.00" X 42") HOSE (04OFX-72"-3000) HOSE (04OFX-82"-3000) ABRASION SLEEVE (1.00" X 80") ABRASION SLEEVE (1.00" X 72") FLOW DIVIDER BULKHEAD BOLT (1/4-NC X 6") LOCKNUT (1/4-NC) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 28") CONNECTOR (04S-04O)

REMARKS

BEFORE S/N: CMWJT27T2K60000038 AFTER S/N: CMWJT27T2K60000039

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0070595

288

SHUTTLE STOP HYDRAULICS

4 3

4 3 2 2

5 5

1 6

02

ID0070590

289

SHUTTLE STOP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

153-095 153-741 156-069 153-307 117-410 154-401 150-727

QTY

2 2 2 2 -

DESCRIPTION

HYD VALVE HYD VALVE CONNECTOR (04S-04O ORF.040") HOSE (04OFX90S-38"-3000) ABRASION SLEEVE (1.00" X 38") CONNECTOR (04S-04O90, ORF) CYL (1.0" X .500" X 4.0")

REMARKS

BEFORE S/N: CMWJT27T260000038 AFTER S/N: CMWJT27T260000039

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0070590

290

NOTES:

ID0134963

291

ACCESSORIES

292

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

293

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

294

WIRE LINE ASSEMBLY

11

8 7

12

6

5

2 3

10

9

1

4

02

ID0068646

295

WIRE LINE ASSEMBLY REF PART NO. NUMBER

QTY

1. 358-860 2. 115-155 3. 115-156 4. 358-855 5. 306-980 6. 115-162 7. 159-288 8. 115-151 9. 154-867 10. 149-595 11. 154-378 12. 105-707

1 1 1 1 1 1 1 1 1 1 1 4

DESCRIPTION

REMARKS

COLLECTOR RING COLLAR (08NF-08NF) REDUCER (08N-06NF) PACK-OFF FITTING (.125-.187) ADAPTER, COLLECTOR RING NIPPLE (08N-4") WATER SWIVEL THRU SHAFT REDUCER (16N-12NF) HOSE (12OFX90-36"-2250) CONNECTOR (8N-12O) REDUCER STEM (12O-16OF) SET SCREW (1/4-NF X3/8",CUP)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0068646

296

WORK LIGHTS 5

2 1 2

3

4

6

01

ID0145927

297

WORK LIGHTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

305-924 217-057 106-381 502-001 116-325 106-386

QTY

1 2 1 1 2

DESCRIPTION

REMARKS

SUPPORT, WORKING LIGHT WORKING LIGHT - CLEAR FLG LK SCREW (M8-1.25 X 25MM) GROMMET (3/8") GROMMET (.362") FLG LOCKNUT (M8-1.25)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0145927

298

HEATED HOSE KIT

6

1 3

4 TO NOZZLE

2 5

03

ID0115608

299

HEATED HOSE KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

101-088 101-089 153-585 117-549 214-843 154-228 110-030 154-224

QTY

1 1 1 1 4 1

DESCRIPTION

REMARKS

JT27M1 HEATED HOSE KIT HEATED HOSE KIT HOSE (06OFX-18"-3000,SPCL) INSULATOR (1" ID X 5.00") GREASER JUMPER HARNESS UNION (06O-06OFX90) CABLE TIE (1/16" TO 4") CONNECTOR (06S-06O45)

USE REF.'S 1, 2, 3, & 5 USE REF.'S 1, 2, 4, & 5

USED ON JT2720 MACH 1 ONLY USED ON JT1720 MACH 1 & JT4020 MACH 1 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFERE TO INSTALLATION INSTRUCTION 051-291.

03

ID0115608

300

301

302

PIPE BOX JT27T2

04

ID0091998

303

PIPE BOX JT27T2

REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1 4 8 2 1 1 1 4 4 1

313-243 303-876 110-228 178-522 313-247 313-252 313-242 275-184 275-326 273-578

DESCRIPTION

JT PIPE BOX PIPE BOX PIN WELDMENT LYNCH PIN (7/16"X2") ROTATION PIN LIFT BAR LIFT BLOCK JT SHORT PIPE BOX WARNING MOVING PARTS WARNING CRUSHING WEIGHT JT2720M1 MODEL ID / PIPE BOX

REMARKS

101-100 JT TALL PIPE BOX KIT

101-097 JT SHORT PIPE BOX KIT

FOOTNOTES

04

ID0091998

304

305

306

NOTES:

ID0134963

307

MISCELLANEOUS

308

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

309

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

310

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

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312

AT/JT2720 Mach 1 With Tier 2 Engine Related Publications Component

Ass’y

P/N

Model: All Terrain AT2720 Mach 1 ..... Parts Manual .................................................................... .............. 053-133 AT2720 Mach 1 ..... Operators Manual ............................................................ .............. 054-063 AT2720 Mach 1 ..... Repair Guide (Service Manual) ....................................... .................. N/A AT2720 Mach 1 ..... Technical Supplement ..................................................... .............. 053-140 Mach 1 JT2720 Mach 1 ..... Parts Manual .................................................................... .............. 053-133 JT2720 Mach 1 ..... Operators Manual ............................................................ .............. 054-063 JT2720 Mach 1 ..... Repair Guide (Service Manual) ....................................... .................. N/A JT2720 Mach 1 ..... Technical Supplement ..................................................... .............. 053-140 Engine: John Deere ............ Operators Manual – 4045HF275 ............................. 194-286 ...... 054-087

Filters Engine: Air Filter Parts Ass’y. ........................................................................................................ 194-121 Element (primary) ............................................................................................ 194-147 Element (secondary) ........................................................................................ 194-148 Oil Filter Element (spin-on) - John Deere (4045HF275) .................................................. 194-478 Fuel Filter Element (primary) - John Deere (4045HF275) ................................................ 194-492 Fuel Filter Element (secondary) - John Deere (4045HF275) ........................................... 194-498 Fuel Strainer (06H) ........................................................................................................... 194-457 Fuel Filter Element (water trap, clamp-on) - 3.75” x 5.00” x 3.12” ................................... 159-009 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) ............................................................ 153-791 Charge Filter Element (spin-on) ....................................................................................... 149-939 Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ....................................................................... 159-239

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VS 03

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ID0040564

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