Ditch Witch JT2511 Parts Manual 053-454 PDF

1

JT2511 ISSUE NO. 09PL-05/19 For Replacement Copy Order P/N 053-454

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT2511 Directional Drilling System

Copyright 1995, 1996, 2012, 2019 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location - JT2511 ................................ 8 Decal Location - PP115 ............................ 198 Decal Location - TP18-1 ............................ 230

Frame Components

Carriage .................................................... 12 Console Covers ......................................... 40 Engine Mount ........................................... 28 Front Sprocket .......................................... 42 Front Stabilizer Pad .................................. 38 Fuel Tank .................................................. 32 Hose Track/Cover ..................................... 14 Hydraulic Motor ........................................ 20 Idler .......................................................... 26 Pump ........................................................ 30 Rear Stabilizer Pad ................................... 36 Roller ........................................................ 24 Shift Lever ................................................ 16 Spring ....................................................... 22 Stabilizer ................................................... 34 Track Group .............................................. 18

Powertrain

Chain Tensioner ....................................... 54 Gear Box - Planetary ................................... 52 Hydraulic Motor - Rotation ......................... 48 Output Shaft ............................................. 46 Thrust Drive .............................................. 50

Fluid System

Anchor Driver Hydraulics ......................... 76 Antifreeze Line ....................................... 108 Antifreeze Tank ...................................... 104 Antifreeze Tank Kit, 20gal ...................... 106 Auxiliary Pump/Hydraulics ..................... 114 Breakout/Wrench Hydraulics ................... 74 Carriage Thrust Hydraulics ....................... 72 Case Drain ................................................ 66 Centrifugal Pump ..................................... 98 Control Valve Levers ................................ 60 Drilling Fluid Pump ................................. 112

Fluid Mixing Accessories ........................ 100 Ground Drive Hydraulics ........................ 120 Hydraulic Control Valve ......................... 118 Hydraulic Cylinder - 2.0” x 1.0” x 10.0” ....... 126 Hydraulic Cylinder - 2.5” x 1.25” x 2.5” ....... 134 Hydraulic Cylinder - 2.5” x 1.25” x 8.0” ....... 130 Hydraulic Motor ...................................... 122 Hydraulic Motor - Fluid Pump ..................... 88 Hydraulic Motor - Rotation ......................... 70 Hydraulic Schematic ................................. 58 Metering Control Hydraulics .................... 64 Mud Mixing .............................................. 90 Mud System ............................................. 96 Relief Cartridge ...................................... 102 Rotation Hydraulics .................................. 68 Selector Valve ........................................... 94 Selector Valve Hydraulics ....................... 116 Stabilizer Hydraulics ............................... 128 Supply/Return Hydraulics ........................ 62 Tilt Hydraulics ......................................... 132 Track Spread ........................................... 124 Water Pump Hydraulics ........................... 84 Water Supply Power .............................. 110 Water System ........................................... 78 Water Tank ............................................... 82 Water Tank System .................................. 80 Water Transfer System ............................ 86

Electrical

Electrical Diagram - Drill Frame ................. 152 Electrical Diagram - Frame ....................... 150 Electrical Diagram - PP115 ....................... 154 Electrical Schematic - JT2511 ................... 162 Electrical Schematic - PP115 .................... 158 Electrical Strike Module ......................... 144 Electrical Strike System .......................... 142 Ground Cables ........................................ 140 Ground Hardware .................................. 138 Signal Cables ........................................... 146 Signal Cables - 802-078 ............................. 148

ID0135085

5

6

CONTENTS______________________ Options

Trailer

Anchor Parts - 802-303 ............................. 172 Anchor Parts - 803-599 ............................. 174 Anchoring Hydraulics ............................. 176 Anchoring Parts ...................................... 166 Hydraulic Motor ...................................... 178 Hydraulic Stake Driver ............................ 168 Wash Wand ............................................ 170 Working Light Kit ..................................... 180

Drum/Hub .............................................. 242 Electrical Brake ....................................... 246 Electrical Diagram .................................. 248 Frame ..................................................... 234 Slipper Spring ......................................... 240 Tire/Wheel ............................................. 244 Tongue ................................................... 238 Tool Box .................................................. 236

Boring Components

Miscellaneous

Pipe Rack and Accessories ..................... 184

Hose Reel

Bolt/Nut Torque Chart ............................ 252 Replacement O-Ring Chart ..................... 257 Warranty Registration ............................ 260

Electrical Protection Reel ....................... 194 Hose Reel Controls ................................. 188 Hose Reel Plumbing ............................... 192 Hose Reel Power .................................... 190

Power Pac

Air Filter System ..................................... 220 Cooler ..................................................... 212 Engine - Deere ........................................ 218 Engine Gauges ........................................ 202 Engine Mount ......................................... 222 Fuel Tank ................................................ 210 Grille/Frame ........................................... 204 Hood ....................................................... 206 Hydraulic Cylinder - 2.5” x 1.25” x 8.0” ....... 226 Hydraulic Schematic ............................... 200 Pump Hydraulics .................................... 214 Sound Insulation .................................... 208 Throttle .................................................. 224

ID0135085

7

DECALS

8

6

ID0091026

9

WARNING READ OPERATOR MANUAL

6

ID0091026

10

NOTES:

ID0134963

11

FRAME COMPONENTS

12

13

14

15

16

17

18

19

20

21

22

23

24

INNER ROLLER 1

3

7

5 6 4 9

8

2 06

ID0088451

25

INNER ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

355-972 355-942 356-265 118-018 115-545 105-059 106-031 110-773 125-094 157-500

QTY

1 1 2 2 2 2 2 2 2

DESCRIPTION

ROLLER ROLLER SHAFT ROLLER INTERNAL SNAP RING (1.875) EXTERNAL SNAP RING (.750) WASHER (7/16") LOCKNUT (M12-1.75, NLK) MACHINERY BUSHING (3/4"X18 GA) BALL BEARING (.787") INTERNAL SEAL

REMARKS

INCLUDES REF No's 1 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0088451

26

IDLER 5 6

4 1

5

3

2

5

3 4 6

6 14 7 8 13

9 10

12 11 5

10 9 8

6

09

7

ID0088452

27

IDLER REF PART NO. NUMBER QTY DESCRIPTION 1. 347-019 1 IDLER

REMARKS SEE FOOTNOTES 1 & 3

2.

167-340

1

IDLER SHAFT

3.

125-550

2

BALL BEARING (1.378") GREASABLE

4.

115-465

2

EXTERNAL SNAP RING (1.375")

5.

105-561

2

ROLL PIN (3/8" X 2-3/4")

6.

347-023

2

PUSH BLOCK

7.

118-021

2

EXTERNAL SNAP RING

8.

110-478

2

MACHINERY BUSHING (1.585")

(1.500")

9.

157-650

2

INTERNAL SEAL (1.574")

10.

115-464

2

INT SNAP RING (3.149")

11.

125-107

1

BALL BEARING (1.574")

12.

347-024

1

IDLER SHAFT

13.

375-277

1

IDLER

14.

115-001

1

ZERK (02N)

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE: 1. REF NO'S 1 - 6 & 14, NEW STYLE (DOUBLE BEARING) 2. REF NO'S 5 - 13 OLD STYLE (SINGLE BEARING) 3. AFTER ASSEMBLY, ADD GREASE TO IDLER.

09

ID0088452

28

ENGINE MOUNT

14

32

16 18 12

2

19 15

6 5

2 8

31

3

7

10 13

20

27 NE G

22

TO MOTOR 28

PO S

9 30

29 TO SOLENOID

22

25

21

24 33 17

26

1

4

11

23

01

ID0141569

29

ENGINE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

105-003 105-052 105-214 105-273 106-043 106-334 106-354 110-008 110-821 115-320 116-218 154-381 158-330 500-470 158-009 165-626 195-188 195-031 355-971 355-967 343-178 355-954 357-908 170-426 360-849 105-247 106-354 358-801 308-566 106-380 106-386 215-280 215-373 215-307 116-208 217-833 105-826 105-823

NOT SHOWN:

217-537

QTY

2 2 6 3 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 9 1 2 2 2 1 1 1 1 1 4 2

DESCRIPTION

FLG LOCKNUT (5/16-NC) BOLT (3/8-NC X 1-1/4") SCREW (#10-24 X 1/2", FLG HEX) SCREW (M12-1.75 X 30MM) BOLT (5/16-NF X 1.00") SCREW (M12-1.75 X 50MM) FLG LOCKNUT (M12-1.75) FILLER BREATHER (2-1/8") FILLER BREATHER (LOCKABLE) GROMMET (1-1/2") SIGHT GLASS PLUG HYDRAULIC PUMP SEAL REPAIR KIT HYDRAULIC PUMP FILLER NECK GASKET ENGINE ELECTRIC START (11 HP) ENGINE ELECTRIC START (13 HP) COUPLING HALF (1" I.D.) PUMP MOUNT WELDMENT PUMP MOUNT ENGINE MOUNT WELDMENT INSERT COUPLING HALF REFLECTOR SCREW (M12 - 1.25 X 35MM) FLG NUT (M12 - 1.25) BATTERY TRAY BATTERY MOUNT TAB FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25) BATTERY POS. BATTERY CABLE (4GA X 965MM) NEG. BATTERY CABLE (4GA X 20") TERMINAL COVER BATTERY DISCONNECT SWITCH FLG LK BOLT (3/8 NC-1) FLG LOCK BOLT (5/16-NC X 3/4")

TACHOMETER

REMARKS

ENDS WITH S/N (JT2511)

ENDS WITH S/N (JT2511)

ENDS WITH S/N (JT 1210) (JT2511) SEE FOOTNOTE 1 SEE FOOTNOTE 2

FIELD INSTALLED

FOOTNOTES:

1. BEGINS WITH S/N (JT1210) 2. BEGINS WITH S/N (JT2511)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141569

30

31

32

33

34

35

36

37

38

39

40

CONSOLE COVERS

1 2

4 29

6

3 9 30

17

5

8

12

16

14

13 7

15 11

18

10 19

25

24 21

28

22 23 20

27 26 01

ID0149447

41

CONSOLE COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

344-606 355-951 106-063 106-380 105-033 355-950 106-551 105-823 106-386 107-032 217-763 165-817 217-940 217-209 116-849 217-724 214-943 215-754 306-607 306-608 217-543 217-551 217-762 165-817 355-808 183-110 184-789 181-981 105-274 110-033 125-770 358-947 105-825 115-426 343-085 274-940

QTY

1 1 4 2 2 1 4 2 4 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 4 1 1 1

DESCRIPTION

GRIP BAR CONSOLE WRAP SCREW (M8-1.25 X 40MM 10.9) FLG LK SCREW (M8-1.25 X 16MM) BOLT (5/16-NC X 2") CONSOLE COVER CLIP NUT (M8-1.25) FLG LK BOLT (5/16-NC X 3/4 ") FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 20MM,BUT SOC) ROCKER SWITCH (3- POSTION) SWITCH GASKET FLUID FLOW POTENTIOMETER POTENTIOMETER POD POTENTIOMETER KNOB BUTTON SWITCH BUTTON SWITCH (SPST) MC INSULATOR (2-TERMINAL) HORN BUTTON BUTTON COVER PRESSURE GAUGE (3000 PSI) PRESSURE GAUGE (3000 PSI) ROCKER SWITCH (SPDT) SWITCH GASKET CONSOLE WELDMENT PULL PIN (3/4" X 4-1/2") TAPERED PIN (25.4 X 158.75MM) TAPERED INSERT (1") SCREW (M10-1.50 X 20MM) HAIR CLIP PIN (1/8" X 1/2 ") COMPOSITION BUSHING (1") TUBE WELDMENT FLG LK BOLT (3/8-NC X 3/4 ") SEAT CORNER COVER INDICATOR

REMARKS

ALSO NEED 274-940

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149447

42

43

44

NOTES:

ID0134963

45

POWERTRAIN

46

47

48

49

50

51

52

53

54

55

56

NOTES:

ID0134963

57

FLUID SYSTEMS

58

59

60

CONTROL VALVE LEVERS

15 4

2

13

1

11

10 12

3

13

16 6

1

11

14 14

7 14

3 9

8

01

5

ID0149440

61

CONTROL VALVE LEVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

106-354 106-334 105-530 110-283 110-082 110-531 158-807 190-094 197-800 344-645 344-648 344-652 110-637 500-059 110-700 344-650 500-419 106-594

QTY

3 2 6 1 5 1 1 1 1 1 1 2 1 2 3 5 1

DESCRIPTION

REMARKS

FLG NUT (M12-1.75) SCREW (M12-1.75 X 50MM) COTTER PIN (1/16" X 3/4") KNOB (3/8-NC, BLK) CLEVIS PIN (1/4" X 11/16") HANDLE (1/2-NC, BLK) CONTROL VALVE SEAL REPAIR KIT REBUILT 158-807 ROTATION LEVER THRUST LEVER DIVIDER LEVER HANDLE (1/2-NC, YEL) CLEVIS PIN (1/4" X 1-1/4") HANDLE (1/2-NC, BLU) CONTROL LEVER CONNECTOR LINK BOLT (M12-1.75 X 60MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149440

62

63

64

65

66

67

68

69

70

71

72

CARRIAGE THRUST HYDRAULICS

22 21

9

9

5

8 8

1

20

6

2

11

4

3 10 14

14

15

16

15

17 18 13

13

7

15

15

14

14 19

10 9 22 12

9

01

ID0149326

73

CARRIAGE THRUST HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

514-092 514-091 156-603 158-835 154-278 515-246 117-653 154-698 154-399 515-261 115-713 115-777 154-447 154-340 154-442 154-727 154-339 114-016 217-551 154-383 158-807 190-094 197-800 158-760 190-067

QTY

DESCRIPTION

1 1 1 1 1 2 2 2 4 2 2 4 2 4 4 1 1 1 1 1 -

CONNECTOR (16S-16O45, 04SF, 04SF) CONNECTOR (16S-16O-04SF) HYDRAULIC LINE (04OFX-14") SHUTTLE VALVE (04O-04S-04O) CONNECTOR (04S-04O) HOSE (16OFX90-150"-3000PSI) ABRASION SLEEVE (2.38" X 150") HOSE (10OFX-26"-2750PSI) CONNECTOR (10S-10O45) HOSE (10OFX-18"-3000PSI) ABRASION SLEEVE (1.59" X 24") ABRASION SLEEVE (1.59" X 15") TEE (16O-16O-16O) REDUCER BUSHING NUT (16O) REDUCER BUSHING STEM (10O) HOSE (04OFX90-30"-3000PSI) CONNECTOR (04N-04O) ELBOW (1/4" NPT) PRESSURE GAUGE PLUG (04S) CONTROL VALVE SEAL REPAIR KIT REBUILT 158-807 HYDRAULIC MOTOR SEAL REPAIR KIT

2 1

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149326

74

BREAKOUT/WRENCH HYDRAULICS 16 1 7 8

3 8

7

1 1 7 8

3

2 8

1

7

2 5

10

12 10

9 12 12

17

12 6

15

9

10

12 15 11 18 4 TO BARREL END OF CARRIAGE CYLINDER

01

4

18 14 14

TO ROD END OF CARRIAGE CYLINDER

13 TO ROD END OF BREAK-OUT CYLINDER

13

TO BARREL END OF BREAK-OUT CYLINDER

ID0149323

75

BREAKOUT/WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

154-234 154-982 154-981 156-273 115-817 106-093 154-272 154-248 155-623 155-706 154-226 154-255 154-220 154-252 154-701 154-825 158-807 190-094 197-800 106-385 115-777

QTY

DESCRIPTION

4 2 2 2 1 2 4 4 2 2 3 1 5 2 2 2 -

CONNECTOR (12S-08O) HOSE (04OFX90-80"-3000PSI) HOSE (04OFX90-205"-3000PSI) CONNECTOR (02N-04O90) ABRASION SLEEVE (1.59" X 84") SCRW (M6-1.00 X 45MM) REDUCER NUT (08OF) REDUCER STEM (04O) CHECK VALVE O-RING (908 D90) CONNECTOR (06S-04O90) UNION (04O-04OFX90) CONNECTOR (04O-06S) CONNECTOR (04S-04O90) HOSE (04OFX-14"-3000PSI) HOSE (04OFX-12"-3000PSI) CONTROL VALVE SEAL REPAIR KIT REBUILT 158-807 FLG LOCKNUT (M6-1.00) ABRASION SLEEVE (1.59" X 15")

2 2

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDE THESE HOSES IN SLEEVE 115-917 (REFER TO 804-274)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149323

76

ANCHOR DRIVER HYDRAULICS

12

1 14 13

11

6 6

8

9 2

3 5 2

7 3 4

01

10

ID0149320

77

ANCHOR DRIVER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

154-338 154-235 154-466 159-030 159-029 154-812 358-295 115-925 105-823 105-003 154-236 158-807 190-094 197-800 154-249 154-271

QTY

DESCRIPTION

1 2 2 1 1 2 1 1 2 2 1 -

CONNECTOR (12S-12O90) CONNECTOR (08S-08O90) CONNECTOR (08S-08S) QDC ADAPTER (08-08SF) QDC BODY (08-08SF) HOSE (08OFX-72"-3000PSI) BULKHEAD MOUNT ABRASION SLEEVE (2.38" X 40") FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) CONNECTOR (12S-08O90) CONTROL VALVE SEAL REPAIR KIT REBUILT 158-807 REDUCER BUSHING STEM (08O) REDUCER BUSHING NUT (12OF)

1 1

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149320

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

SELECTOR VALVE

2

4

4 3 2 1

05

ID0092125

95

SELECTOR VALVE REF PART NO. NUMBER

1.

2.

3.

4.

QTY

155-690 110-585 500-289 115-545 500-290 500-291

DESCRIPTION

1 2 1 1 2

HYD SELECTOR VALVE KNOB (3/8-NC, BLACK) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") LOCK WASHER (7/16") SQUARE RING (113 D70)

REMARKS

INCL REF NO.'S 1 THRU 4

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0092125

96

97

98

CENTRIFUGAL PUMP

7

8 9 10 11 12

13

14

11 15 6

16 5

4 3

16

2 1

05

ID0134216

99

CENTRIFUGAL PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

158-346 115-157 1 500-780 1 500-779 1 500-248 1 500-778 1 166-837 1 166-838 1 106-605 1 106-606 1 500-776 1 126-084 2 301-2418 1 500-775 1 500-774 1 157-619 1 115-087 2

DESCRIPTION

REMARKS

CENTRIFUGAL PUMP PLUG (02N, SOC) PUMP CASE IMPELLER RETAINER O-RING (246 D70) IMPELLER KEY (3/16" X 1-1/4") KEY (3/16" X 1/2", SS) THRUST LOCKNUT (.781-NF) TANG LOCK WASHER (.781") INTERNAL SNAP RING (1.875") BALL BEARING (.786") SPACER PUMP SHAFT PEDESTAL MOUNT INTERNAL SEAL (1.383") REDUCER (32N-24NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0134216

100

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

101

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

102

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

103

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

104

ANTIFREEZE TANK - TP18-1

BEGINS WITH S/N:

1

2

3 2 11

9

8 7

10

4

5 6

05

ID0044205

105

ANTIFREEZE TANK - TP18-1

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

DESCRIPTION

364-089 155-234 157-489 153-883

1 2 1 1

FLUID TANK ADAPTOR UNION BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY)

155-235 105-832 105-095 105-224 105-836 344-659 115-277 344-664 344-668

1 4 4 4 4 1 1 1 1

DBL THREADED NYLON ADAPTOR FLANGE LOCKNUT WASHER BOLT (1/4-NC X 2-1/2") FLANGE LOCK BOLT TANK SUPPORT PIPE PLUG COVER PLATE BRACKET

REMARKS

OBSOLETE SEE FOOTNOTE 1 SEE FOOTNOTE 1

ENDS WITH S/N: BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

1. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

05

ID0044205

106

ANTIFREEZE TANK KIT (20 GAL)

BEGINS WITH S/N:

18

20

24

BACK INTO TANK 15 6 16

3 15

8 INLET FLOW

7 17

6 14 6

4 ANTIFREEZE RETURN

19

22

2

1

3

11

4

13 21

14

12 1 3

9

23 5

06

10

ID0044207

107

ANTIFREEZE TANK KIT (20 GAL)

BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

190-669 105-805 106-004 105-047 110-250 115-040 115-044 155-108 115-174 115-263 115-268 116-047 120-023 344-512 155-188 155-204 155-234 157-489 153-883 159-088 338-087 359-802 364-412 105-081 158-346 158-402 197-169 110-707

6 4 10 2 1 3 1 1 1 1 AR 1 1 2 2 1 1 1 1 2 1 1 2 1

ANTIFREEZE TANK CONV. KIT SPRING WASHER (3/8") BOLT (3/8" NC X 1-3/8") LOCKNUT (3/8-NC) WORM CLAMP (1-1/4" TO 2-1/8") NIPPLE (24N-3") STREET ELBOW (24N-24NF90) UNION (08S-12NFX) NIPPLE (12N-1.500" LG) ALL THREAD (24N) ELBOW (24NF-24NF90) BULK HOSE (1-1/2" OD) SHUT OFF (24NF) PUMP MOUNT SLIP-ON COUPLER (24N-24H) FHC ADAPTER (20-24N) CONNECTOR (12NF-12NF, BK) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) QDC BODY (08-08SF) STRAP WELDMENT TANK MOUNT WELDMENT STORAGE TANK (20 GALLON) BOLT (3/8-NC X 3-1/4") CENTRIFUGAL PUMP DRILLING FLUID PUMP REBUILT 158-402 FLUID PUMP WATER TANK CAP

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

REMARKS

INCL REF #1-21

USE 24"

OBSOLETE SEE FOOTNOTE 1 SEE FOOTNOTE 1

ENDS WITH S/N: BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

1. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

06

ID0044207

108

109

110

111

112

113

114

AUXILARY PUMP & HYDRAULICS

3 TO SELECTOR VALVE

1

2

1

14

4

6 13

5

12

13

8 10 7 9

11

01

ID0141718

115

AUXILARY PUMP & HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

DESCRIPTION

515-102 154-833 115-934 155-255 154-188

2 1 1 1 1

HOSE (08O-08O-82"-3000) HOSE (08O-08O90S-24"-3000) HOSE SLEEVE (1.75" X 100") BK SLIP-ON COUPLER (16S-16H) SLIP-ON COUPLER (16S-16H90)

155-146

1

SLIP-ON COUPLER (12S-16H90)

154-322 1 154-234 1 154-266 1 154-299 1 154-418 1 158-681 1 500-756 116-460 AR 110-133 2 158-330 1

CONNECTOR (10S-08O90) CONNECTOR (12S-080) UNION RUN TEE (08OFX-08O-08O) RUN TEE (08S-08O-08O) UNION (08OF-08SM90) AUXILIARY RELIEF VALVE SEAL REPAIR KIT BULK HOSE (1" ID) WORM CLAMP (1-1/16"-1-15/16") HYDRAULIC PUMP

500-470

-

SEAL REPAIR KIT

158-009

1

HYDRAULIC PUMP

REMARKS

ENDS WITH S/N ENDS WITH S/N BEGINS WITH S/N BEGINS WITH S/N

JT1210 JT2511 JT1210 JT2511

ENDS WITH S/N ENDS WITH S/N

JT1210 JT2511

BEGINS WITH S/N BEGINS WITH S/N

JT1210 JT2511

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF SAE AND ORS O-RINGS.

01

ID0141718

116

SELECTOR VALVE HYDRAULICS

9

15 14 6

2 5 4 16 1 FROM PUMP RELIEF VALVE

8

6

3

5

17 3 9 4 TO TANK 4 10

11

7 18 9 4 12

13

01

ID0149306

117

SELECTOR VALVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

158-510 110-585 157-060 106-331 106-387 154-235 154-254 154-233 154-720 154-739 115-754 154-833 159-276 154-307 155-138 158-674 500-845 500-846 357-894 106-381 106-551 115-811

QTY

DESCRIPTION

1 1 2 2 2 5 2 2 1 2 3 1 1 1 3 2 1 2 2 1

SELECTOR VALVE KNOB (3/8-NC, BLK) QUAD RING (116 D70) SCREW (M10-1.5 X 50MM) HX FLG LK NUT (M10-1.50) CONNECTOR (08S-08O90) CONNECTOR (08O-08O90-LNG) CONNECTOR (08S-08O) HOSE (08OFX-20"-3000) HOSE (080FX-32"-3000PSI) ABRASION SLEEVE (1.59" X 30") HOSE (3/16 ORS X 24" 90) HYDRAULIC MANIFOLD CONNECTOR (080-16S) PLUG (16S) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) VALVE COVER FLG LK BOLT (M8-1.25 X 25MM) CLIP NUT (M8-1.25) ABRASION SLEEVE (1.59" X 20")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149306

118

119

120

GROUND DRIVE HYDRAULICS 3

7 5

4

6

13

16 6

13

5

6

14 16

13 15 14

2

12 6

15

14 1 15 14

11

12

15

3

11 10

7

9

11

10

8

11 10 9 9 8

8

17

10 9

17 8

01

ID0149309

121

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

1 1 1

HOSE RETAINER SCREW (M8-1.25 X 40MM 10.9) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) SCREW (M8-1.25 X 60MM) CONNECTOR (04O-06S) HOSE (04OFX-50"-3000) ABRASION SLEEVE (1.59" X 40") CONNECTOR (08O-10S45) REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (04OFX-62"-3000) SCREW (M8-1.25 X 75MM) FLG LOCKNUT (M8-1.25) CONNECTOR (04O-08S90) CONNECTOR (04O-08S) HYDRAULIC VALVE RELIEF CARTRIDGE HYDRAULIC MOTOR SEAL REPAIR KIT

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

358-949 106-063 158-674 500-845 500-846 106-570 154-220 154-669 115-737 154-264 154-248 154-272 154-681 105-292 106-386 154-276 154-261 158-676 500-819 158-726 500-658

3 4 4 2 4 4 4 4 2 6 4 4 2 1 -

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149309

122

123

124

125

126

127

128

STABILIZER HYDRAULICS 8

1 2

1 10 2

3 9 9 3

4

6 5 7

7 6

7

6 7

5

6

01

ID0141677

129

STABILIZER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

154-220 515-099 154-250 155-623 154-346 154-342 156-059 158-674 500-845 500-846 151-045 115-935

QTY

DESCRIPTION

2 2 2 1 2 4 4 2 1

CONNECTOR (06S-04O) HOSE (04O-04O-72"-3000) CONNECTOR (04O-06S45) CHECK VALVE BRANCH TEE (06O-06O-06S) CONNECTOR (06S90-06O) LINE CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) HYDRAULIC CYLINDER ABRASION SLEEVE (1.75" X 70")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141677

130

131

132

TILT HYDRAULICS

11

1 2

1 2 3

7 6

8

7

4

9 1

6

5

10

01

ID0141688

133

TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

154-220 154-966 115-902 151-084 155-623 154-226 154-701 154-364 106-093 106-385 158-674 500-845 500-846

QTY

4 2 1 1 1 1 2 1 2 2 -

DESCRIPTION

REMARKS

CONNECTOR (06S-04O) HOSE (04OFX-95"-3000) ABRASION SLEEVE (1.59" X 100") CYL (2.5" X 1.250" X 2.500") CHECK VALVE CONNECTOR (06S-04O90) HOSE (04O-14"-3000) CONNECTOR (04O-06S90 ORF 04O) SCREW (M6-1 X 45MM) FLG LK NUT (M6-1) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141688

134

135

136

NOTES:

ID0134963

137

ELECTRICAL

138

139

140

141

142

143

144

ELECTRICAL STRIKE MODULE BEGINS WITH S/N 2N1401

8

1

10

15

14 13 2

9 11 15

23

7

24

17

26

12 16

25 27 14

19

3

5

20 6

4 21

22 F E D

7 X1 X2 X3

18

06

ID0111223

145

ELECTRICAL STRIKE MODULE BEGINS WITH S/N 2N1401 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

344-606 355-951 106-063 106-162 106-386 215-799 214-287 106-640 214-429 106-670 343-149 343-150 343-151 106-378 106-385 306-602 106-162 216-023 217-041 214-175 214-275 216-032 214-301 106-888 106-557 106-155 106-277

QTY

1 1 4 5 9 1 1 4 4 4 1 1 1 6 6 1 4 1 1 1 1 1 2 2 4 4

DESCRIPTION

GRIP BAR CONSOLE WRAP SCREW (M8-1.25 X 40MM) FLG SCREW (M8-1.25 x 20MM) FLG LOCKNUT (M8-1.25) VOLTAGE STAKE CURRENT COIL CABLE SCREW (M6-1 X 20MM, SOC BUT) CONTROL MODULE NUTSERT (M6-1) UPPER COVER FRONT COVER REAR COVER FLG LOCK SCREW (M6-1 X 12MM) FLG LOCKNUT (M6-1) ALARM FLG SCREW (M8-1.25 X 20MM) CURRENT TRANSFORMER STROBE LIGHT STROBE PIGTAIL HARNESS CARRIAGE CABLE HARNESS VOLTAGE LIMITER ACCESSORY SOCKET SCREW (M4-7 X 16MM) HEX NUT (M4-7) SCREW (#4-40 X 5/8" PAN PHLPS) HEX NUT (#4-40, BRASS)

REMARKS

OBSOLETE

OBSOLETE, SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1.

REF 18 OBSOLETED. 216-023 REPLACED WITH 101-148.

NOTE:

06

ID0111223

146

SIGNAL CABLES

BEGINS WITH S/N 2N1401

1

2 6

3

5 F E D 7 X1 X2

4 8

05

X3

ID0130483

147

SIGNAL CABLES

BEGINS WITH S/N 2N1401 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

217-041 214-175 214-275 214-429 216-032 215-799 214-287 216-023

QTY

1 1 1 1 -

DESCRIPTION

REMARKS

STROBE LIGHT STROBE PIGTAIL HARNESS CARRIAGE CABLE HARNESS CONTROL MODULE VOLTAGE LIMITER VOLTAGE STAKE CURRENT COIL CABLE CURRENT TRANSFORMER

OBSOLETE OBSOLETE SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1.

REF 8 OBSOLETED. 216-023 REPLACED WITH 101-148.

NOTE:

05

ID0130483

148

149

150

151

152

153

154

ELECTRICAL DIAGRAM HARNESS PP115

REMOTE START

REMOTE LATCH EOP, EWT START LIGHT REMOTE REMOTE START STROBE ENGINE RELEASE FUEL BYPASS TEST THROTTLE DUMP DUMP STOP SHUTOFF WHT/BLK PUR/ORG YEL/BLK PUR/ORG BLU WHT/RED BLU ORG/BLK BLK (32) (38) (24) (32) (25) TAN/BLK (1) WHT ORG (8) (24) (28) ORG ORG/GRN ORG YEL/RED ORG/RED ORG/GRN ORG/GRN ORG/GRN (16) (3) (21) (3) (5) (3) (23) (26) (5) (5) (5) 3 5

3 5

2 4

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

3 5

1

2 4

1

A1

A2 A3 A4 A5 A6 A7 A8 A9 A10 YEL/RED GRN/ORG WHT/BLK ORG/GRN WHT/BLK BRN/YEL RED/BLK RED/BLK WHT/PUR WHT/RED (23) (8) (31) (5) (8) (40) (10) (10) (15) (25) BLK BLK BLK BLK BLK BLK BLK BLK WHT/ORG YEL/BRN (1) (1) ORG/RED (1) (1) (1) (1) (1) (1) (27) (22) (26)

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

1

AUX LIGHT

START

YEL/BLU (14) PUR (12)

WHT/BLK (8) RED (4) B1

B2

30 85

87A

THROTTLE BLU/YEL (39) RED/BLU (11) B3

30 86

85

87A

30 86

85

87A

86

87

87

87

PUR BLK (1) (9)

YEL BLK (13) (1)

GRA BLK (37) (1)

YEL/BRN (22) ORG/BLU ORG YEL/BRN (22) (3) (30) WHT/GRN (18) 3 2 1 6 5 4 WHT/BLU (17) 9 8 7 12 11 10 TAN/BLK TAN/BLK (21) (21) GRA/BLK WHT/GRN TAN/BLK (19) (18) (21) GRA/YEL (20)

2

B2

B1

B3

DIODE BLOCK

8

9 3 BLK (1)

BLU/YEL (39) YEL/BLK (38)

DELAY TIMER

START BYPASS DELAY

7 FUSE BLOCK

SPARE THROTTLE

20

SPARE 30

BLK (1)

MAIN

ORG/GRN (5) WHT/BLK (8)

30 20

WHT/ORG (27)

SPARE LIGHTS

10 6 BLK (1)

4

SPARE FUSES

20

20

RED/BLU (11) SPARE FUSES RED (4) SPARE FUSES PUR (12)

6 5

RED (2)

4

3 2

RED (2)

1

RED (2)

CLIP REF SERVICE P/N 105-660

BLK/WHT ORG (35) (3) BLU GRN (33) (34)

DRILL FLUID CONTROLLER

-A5

06

ID0051851

155

ELECTRICAL DIAGRAM HARNESS PP115 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

217-710 10 217-826 3 217-876 1 217-804 1 105-185 2 106-048 2 215-914 1 217-805 4 217-806 2 216-521 1 214-198 1 215-036 1

DESCRIPTION

REMARKS

MICRO RELAY MINI RELAY DELAY TIMER START BYPASS DELAY BOLT (#10-24 X 1/2, RH SLT) LOCKNUT (#10-24) DRILL FLUID CONTROLLER FUSE (20A) FUSE (30A) DIODE BLOCK ENGINE HARNESS FUSE (2 AMP)

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0051851

156

ELECTRICAL DIAGRAM HARNESS PP115

14

STROBE LIGHT ALARM

23

15

FLUID CONTROL SOLENOID BLK RED

13 HYD. FILTER SENDER

-A-

AUX. LIGHTS WHT BLK (16) (1)

WHT BLK (3) (35)

WHT (16)

BLK (1) BLK (1) YEL (13)

GRA/YEL (20)

PUR/ORG (32) BLK (1)

GRA/BLK (19)

FUEL SENDER

BRN (29) RED

3

19

BLK

HYD. HI TEMP SWITCH

ENGINE OIL PRESS

12 1

20

18 ENGINE WATER TEMP

HYD HYD OIL FILTER TEMP

17

DUMP VALVE SOLENOID

2

10 11

AUX LIGHT SOCKET

ACCESORY SOCKET BLK (1)

PUR (9) STARTER

ORG/GRN (5) ORG/GRN (5) GRA/BLK (19) WHT/GRN GRA/YEL (18) (20) WHT/BLU (17)

16 22

ORG/GRN (5)

ORG/BLK (28) GAUGES

WR

S

RED (2)

M B

YEL BLK (13) G BK (1) YEL BLK (13) (1)

RED

3 2

BLK (1) ORG (3)

BLK (1)

BLK (1) BLK (1)

WHT/BLU (17)

TO BATTERY

ORG (3)

BLK (1)

5

ACC

BAT IGN

BLK/WHT (35) BLK (1)

MUD SWITCH

22

RED (4)

ST

3 2

YEL/BLU (14)

ORG (3)

9

THROTTLE SWITCH

GROUND

COLD START ENGINE OIL PRESSURE SWITCH

ORG (3)

ORG (3)

BLK/WHT (35) BLK (1)

BRN/ORG (6)

4

YEL/BLK (38)

ORG BRN (3) (29)

YEL/BLK (38)

ORG (3)

3 2

YEL/BLU (14) ORG (3)

WHT/BLK (8)

LIGHT SWITCH

ORG/GRN (5)

IGNITION SWITCH

BRN/ORG (6) PUR (9) BLK (1) BLK (1)

RED (2)

GRA (37)

3 2

BRN/ORG (6) PUR (9)

COLD START SWITCH

WHT/GRN (18)

8

YEL/BLK (38) ORG/BLK (28)

21 WHT BLK GND

WATER TEMP SWITCH

FUEL SOLENOID

3

BAT

RED

2 1

PCH ORG/BLU (30) YEL/RED (23)

ORG WHT/PUR (3) (15)

ALTERNATOR 3

GRN/ORG (31)

14 2

12

1

11

6

THROTTLE SOLENOID

7

BLK (1)

10

7 8

RED/BLK (10) BRN/YEL (40)

06

6

13

4 5

BLK/WHT (35)

RED (2)

9

GRN (34)

BLU (33)

ID0051851

157

ELECTRICAL DIAGRAM HARNESS PP115 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-198 217-770 215-148 214-819 195-897 217-721 215-173 215-098 217-789 214-852 214-961 214-962 214-107 217-017 105-185 106-048 215-174 217-765 217-041 217-310 217-720 306-602 217-020 217-036 217-027 217-021 217-051 214-452 217-762 217-864

QTY

1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1

DESCRIPTION

ENGINE HARNESS SOLENOID COIL TEMPERATURE SWITCH TEMPERATURE SWITCH STARTER OIL PRESSURE SWITCH ALTERNATOR FUEL SHUT-OFF SOLENOID ROCKER SWITCH IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT ACCESSORY SOCKET FEMALE CONNECTOR (4-WAY) BOLT (#10-24 X 1/2, RH SLT) LOCKNUT (#10-24) FUEL SENDER INDICATOR SWITCH STROBE LIGHT STROBE LIGHT (12V DC) BULB (12V DC) ALARM PILOT LIGHT INSERT-HYD OIL PSI (YEL) INSERT-HYD OIL HI TEMP (RED) INSERT-ENG OIL PSI (RED) INSERT-ENG TEMP (RED) DUST CAP ROCKER SWITCH COIL (12V)

REMARKS

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0051851

158

159

160

161

162

163

164

NOTES:

ID0134963

165

OPTIONS

166

167

168

169

170

171

172

173

174

175

176

ANCHORING HYDRAULICS

1

10

19

20 2 13 14

3 11 4 15 16

12

5 1 6 17

7

18 9

8

03

ID0129166

177

ANCHORING HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-579 154-369 154-228 155-481 115-900 110-030 154-222 159-030 159-029 106-477 355-759 106-685 355-497 106-332 110-013 182-092 180-723 115-010 180-760 180-813 106-266 154-421

QTY

DESCRIPTION

REMARKS

1 1 1 2 1 4 2 1 1 2 1 2 3 3 2 1 1 1 4 1 3 1

HYDRAULIC MOTOR CONNECTOR (10S-060) UNION (O60-O60FX90) HOSE (O60FX -185" - 3000) ABRASION SLEEVE CABLE TIE (1/16" TO 4") CONNECTOR (O8S-O6O) QUICK ADAPTER (1/2 X 3/4-SAE) QUICK BODY (1/2 X 3/4-SAE) SCREW (M12-1.75 X 45MM 10.9) MOTOR TROLLEY LOCKNUT (M12-1.75) TROLLEY SPACER SCREW (M10-1.5 X 70MM) HANDLE GRIP YOKE CROSS AND BEARING KIT ZERK (O2N, 22.5) BEARING CAP YOKE FLANGE LOCKNUT (M10-1.50) CONNECTOR (10S-06O90)

SEE FOOTNOTE 1 FOR SEAL KIT

TORQUE TO 72 FT-LBS (98 NM)

NOT SHOWN:

FOOTNOTES:

1. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

03

ID0129166

178

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4 2

1

5

1

6

09

ID0051772

179

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

150-6055 155-580 153-280 500-347 1 155-771 3 155-760 1 165-915 1 105-418 1 105-501 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 2 THRU 6, SEE FOOTNOTES 1, 4 & 5 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 5. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733 NOTE:

09

ID0051772

180

181

182

NOTES:

ID0134963

183

BORING COMPONENTS

184

185

186

NOTES:

ID0134963

187

HOSE REEL SYSTEMS

188

189

190

HOSE REEL POWER

17

21

3 2 6 19

22 4 18

5 9

7

RETURN 12 13 8 20

PRESSURE

23

14 10

16 20 15

12 11

1 21 3 2 6

7

4

06

9

5

ID0133038

191

HOSE REEL POWER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

158-838 1 HYDRAULIC CONTROL VALVE 158-817 2 HYDRAULIC MOTOR 106-382 8 FLG LOCK SCREW (M10-1.50 X 20MM) 106-266 12 FLG NUT (M10-1.50) 344-665 2 MOTOR MOUNT BRACKET 174-910 2 SPROCKET (11T) 129-908 2 ROLLER CHAIN (#35 210P) 129-901 2 CONNECTOR LINK 129-902 2 OFFSET LINK 129-903 2 ROLLER LINK 106-386 2 FLG LOCKNUT (M8-1.25) 106-079 4 SCREW (M10-1.50 X 30MM) 154-391 1 CONNECTOR (08S-10O) 154-323 1 CONNECTOR (08S-10O90) 154-986 2 HOSE (10OFX90-80"-3000PSI) 154-309 1 CONNECTOR (10O-STR,BK) 514-143 1 REDUCER (10O-20OF) 514-142 1 UNION RUN TEE (20OFX-20O-20O) 514-108 1 S/O COUPLER (20O-20HBK) 359-913 - HS REEL ASS'Y 20X39X13-16-20 125-631 2 (FRONT/BACK) BRG COMPLETE 125-632 2 (FRONT/BACK) BRG (INSERT ONLY ) 159-304 - 1" 90° FXF SUPERSWIVEL JOINT 500-853 - BALL/SEAL REPAIR KIT 344-598 1 PINLOCK 344-112 - HS REEL ASS'Y 20X35X17-16-16 125-631 2 (FRONT/BACK) BRG COMPLETE 125-632 2 (FRONT/BACK) BRG (INSERT ONLY) 159-304 - 1" 90° FXF SUPERSWIVEL JOINT 500-853 - BALL/SEAL REPAIR KIT 344-598 1 PINLOCK 115-894 1 ABRASION SLEEVE (2.38" X 60") 115-754 2 ABRASION SLEEVE (1.59" X 30") 344-598 2 PINLOCK 343-096 1 VALVE COVER 106-381 2 FLG LK BOLT (M8-1.25 X 25MM)

REMARKS

OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

06

ID0133038

192

HOSE REEL PLUMBING

2

12

4

13

22

3

17 10

9

15 21 23 20

18

TO POWER PAC (WATER)

21

1 11

TO POWER PAC

4

5 22

3 8 6

16 14

21

19 7

TO POWER PAC

21

12

ID0132715

193

HOSE REEL PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

344-112 125-631 125-632 159-304 500-853 359-913 125-631 125-632 159-304 500-853 514-137 514-086 515-254 514-142 515-478 514-144 515-477 515-251 515-158 514-223 514-260 515-159 514-224 514-260 159-304 500-823 159-361 159-362 154-281 514-094 159-259 159-364 159-363 115-894 344-598 154-398

QTY

1 2 2 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 2 1 1 2 1 4 1

DESCRIPTION

HS REEL ASS'Y 20X35X17-16-16 (FRONT/BACK) BRG COMPLETE (FRONT/BACK) BRG (INSERT ONLY) 1" 90^ FXF SUPERSWIVEL JOINT BALL/SEAL REPAIR KIT HS REEL ASS'Y 20X39X13-16-20 (FRONT/BACK) BRG COMPLETE (FRONT/BACK) BRG (INSERT ONLY) 1" FXF SUPERSWIVEL JOINT BALL/SEAL REPAIR KIT CONNECTOR (16N-20O) CONNECTOR (16N-16O) HOSE (16OFX-62"-3000) UNION RUN TEE (20OFX-20O-20O) HOSE (20OFX-76"-3000) REDUCER (16O-20OF) HOSE (20OFX-114"-625) HOSE (16OFX-106"-3000) TWIN HOSE (16OFX45-150'-3000) (1-7/16" ORS-16 SWV FM ST END) S/O COUPLER (16OFX-16H45) TWIN HOSE (16O/20OFX45-150'-3000) (1-11/16" ORS-20 SWV FM ST END) S/O COUPLER (16OFX-16H45) HEAVY DUTY SWIVEL JOINT SEAL REPAIR KIT QDC BODY (16-16SF) QDC ADAPTER (16-16S) CONNECTOR (160-16S) CONNECTOR (160-20S) QDC ADAPTER (16-16SF) DUST PLUG DUST CAP ABRASION SLEEVE (2.38" X 60") PINLOCK CONNECTOR (16S-16O)

REMARKS

OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

12

ID0132715

194

ELECTRICAL PROTECTION REEL 6 7

5

4

3

1

8 9 2

02

ID0149308

195

ELECTRICAL PROTECTION REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

355-387 105-845 105-826 125-638 125-635 110-909 107-016 355-713 355-714

DESCRIPTION

REMARKS

1 8 8 2 2 1 1 1 1

REEL FLANGE LOCKNUT (3/8-NC) FLG BOLT (3/8-NC X 1) 1/2" SELF ALIGNING BEARING COMPLETE 1/2" BEARING INSERT (FRONT/BACK) CRANK HANDLE W/BOLT & NUT CRANK HANDLE BOLT W/NUT LEFT REEL MOUNT RIGHT REEL MOUNT

OBSOLETE

OBSOLETE OBSOLETE OBSOLETE OBSOLETE USE ON JT2511, PP115, TP18-1 ONLY USE ON JT2511, PP115, TP18-1 ONLY

1

UMBILICAL CABLE CABLE REPAIR KIT TENSION BRAKE SPRING

OBSOLETE

QTY

NOT SHOWN:

214-204 190-198 117-095

1

FOOTNOTES:

NOTE:

02

ID0149308

196

NOTES:

ID0134963

197

POWER PAC

198

199

200

201

202

ENGINE GAUGES PP115

1 16 1 2 3

6 5 4 7 8

13 10 11

9 12 13

14 15 04

ID0149505

203

ENGINE GAUGES PP115

REF PART NO. NUMBER

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

214-852 214-961 214-962 217-712 217-020 217-713 217-021 217-051 217-048 217-027 217-762 215-150 215-133 215-2594 215-129 214-107 217-017 362-823

QTY

DESCRIPTION

REMARKS

1 IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT 1 MOUNT BEZEL (3-WAY) 1 PILOT LIGHT 1 BLANK COVER (3-WAY) 1 INSERT - ENG OIL PSI (RED) 1 INSERT (RED) ENG TEMP 1 INSERT - AIR FILTER (YEL) 1 INSERT - HYD OIL HI TEMP (RED) 2 ROCKER SWITCH (SEALED) 1 RESTRICTION INDICATOR (20" H2O) 1 FUEL GAUGE 1 HOUR METER 1 VOLT METER 1 ACCESSORY SOCKET 1 FEMALE CONNECTOR (4-WAY) 1 COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0149505

204

GRILLE AND FRAME 6 20

17 3

16

11

15

6

19

3

8 14

13

18

12

10 7

3 9

4

1

5 2

01

ID0149495

205

GRILLE AND FRAME REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

356-838 1 105-274 4 106-162 42 106-386 20 106-387 4 106-551 22 110-253 6 117-915 1 214-961 110-711 1 217-844 344-502 1 344-508 1 344-510 1 344-633 1 356-859 1 117-660 2 117-661 2 344-507 1 344-511 1 344-506 1 344-509 1 356-833 -

DESCRIPTION

REMARKS

GRILLE SCREW (M10-1.5 X 20MM) FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) HEX FLG LOCKNUT (M10-1.5) CLIP NUT (M8-1.25) POP RIVET (3/16" X 1/2") CAM LOCK (BASE CODE) KEY, PAIR (BASE CODE) CAM LOCK KEY FRAME R.H. FRONT SIDE PANEL L.H. FRONT SIDE PANEL INSTRUMENT COVER HINGE (5-7/16") SIDE PANEL NOISE BARRIER SIDE PANEL NOISE BARRIER SIDE PANEL CENTER L.H. REAR SIDE PANEL CONTROL PANEL R.H. REAR SIDE PANEL FUEL TANK

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149495

206

HOOD 4 10 3

9 13

12 6

2

1 5 11 7

8

6

7 5

01

ID0149493

207

HOOD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

344-629 2 344-636 1 363-089 1 362-620 1 110-580 10 117-558 10 214-961 217-309 110-757 10 110-596 110-524 10 344-628 4 196-250 1 196-273 1 344-505 1 355-845 1 355-805 1 105-095 4

DESCRIPTION

REMARKS

DOOR PANEL ELECTRICAL MOUNT PLATE LIGHT BASE LIGHT COVER HINGE (6") ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH ( BASE CODE) ADJUSTABLE LEVER LATCH KEY SPRING RETAINER CLIP DOOR PANEL MUFFLER CLAMP (5.00") EXHAUST STACK HOOD HOOD CENTER HOOD WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149493

208

SOUND INSULATION

2

4

4

1

3

01

ID0149490

209

SOUND INSULATION REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

1 1 4 4

HOOD NOISE BARRIER HOOD NOISE BARRIER DOOR NOISE BARRIER HOOD SIDE NOISE BARRIER

117-662 117-663 117-665 117-664

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149490

210

FUEL TANK

1 2 3 10 7 13

1 8 9

15

4

4

5 6 14

4

16

RETURN

6 4 12 11 13

01

10

FUEL PUMP

ID0149497

211

FUEL TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

105-214 11 110-010 1 110-132 1 110-249 4 110-130 1 156-239 2 165-626 1 215-174 1 356-833 1 106-551 6 115-112 1 155-241 1 106-381 6 116-108 AR 116-108 AR 514-180 1 156-277 1 156-276 1

DESCRIPTION

SCREW (#10-24 X 1/2", FLG HX) FUEL CAP (1-1/2") FILLER NECK WORM CLAMP (1/4" TO 5/8") MAGNET SHUT-OFF VALVE (02N-05H90) FILLER NECK GASKET FUEL SENDER FUEL TANK CLIP NUT (M8-1.25) PLUG (08N) SLIP-ON COUPLER (02N-05H90) FLG LK SCREW (M8-1.25 X 25MM) BULK HOSE (5/16" ID, 50PSI) BULK HOSE (5/16" ID, 50PSI) TUBE CONNECTOR (04H-05T 45) COMPRESSION NUT (05T) FERRULE (05T)

REMARKS

USE 19/64" X 52"

SOLD PER 1"-USE 45" SOLD PER 1"-USE 52"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149497

212

COOLER

3

6 7 7 2

4 1

5 7

8

01

ID0149508

213

COOLER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

1 1 1 1 1 1 3 -

SEPARATION PLATE RADIATOR/HYD OIL COOLER FAN GUARD WORM CLAMP (1-1/4" TO 2-1/8") LOWER RADIATOR HOSE UPPER RADIATOR HOSE WORM CLAMP (2.062" TO 2.750") FRONT ENGINE MOUNT

344-639 306-328 195-730 110-250 116-601 116-600 110-134 344-504

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149508

214

PUMP HYDRAULICS 30 28

7

24

29

4

7

7

7 2 27 3

33

41 4 7 44

43

43

2

43 36

32

37

3 7 24 1

39 7 35

31 34 38

26 21

22

19

51 46

52

18

13

14

47 45

23

17

12

20 5 7

43

7

15 6

4 43 24 7 48

9 54

7 7

6 10

16

7 8

11 49

7

25

42 43

40 53 TO BULKHEAD

01

50

ID0149488

215

PUMP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

344-503 1 159-081 2 159-079 1 217-765 1 154-499 2 155-168 2 514-138 1 155-146 2 110-250 13 116-588 AR 116-460 AR 155-945 1 155-946 2 105-048 4 105-070 4 157-128 1 154-301 1 154-372 1 158-565 1 155-679 1 155-191 1 158-803 1 514-115 1 159-036 2 105-132 4 105-073 4 157-078 1 158-809 1 499-016 500-756 1 159-420 1 190-960 159-421 1 190-729 1 217-770 1 154-298 1 514-095 1 515-250 1 514-096 1 116-587 AR 156-591 1 155-004 1 156-592 1 514-164 1 116-587 AR 116-587 AR 159-253 1

DESCRIPTION

HYD OIL RESERVOIR HYD OIL FILTER (1-5/8-SAE) ELEMENT REPLACEMENT INDICATOR SWITCH CONNECTOR (20S-20S) S/O COUPLER (20S-20H90) S/O COUPLER (24S-24H) S/O COUPLER (12S-16H90) WORM CLAMP (1-1/4" TO 2-1/8") BULK HOSE (1.500" ID, 162PSI) BULK HOSE (1" ID, 200PSI) S/O COUPLER (24F-24H90) SPLIT FLANGE (24SF) CAP SCREW (1/2-NC X 1-1/2") LOCK WASHER (1/2") O-RING (225 D90) CONNECTOR (10S-10O) UNION (10OFX-10S90) HYD RELIEF VALVE RELIEF CARTRIDGE KIT S/O COUPLER (10S-12H) TANDEM HYD PUMP CONNECTOR (20S-20F) SPLIT FLANGE (20SF) BOLT (7/16-NC X 1-1/2") LOCK WASHER (7/16") O-RING (222 D90) DUMP VALVE RELIEF CARTRIDGE, 3000 PSI SEAL KIT SOLENOID VALVE CARTRIGE SEAL REPAIR KIT FOR 159-420 PRES. COMPENSATOR VALVE SEAL KIT FOR 159-421 SOLENOID COIL CONNECTOR (10O-10S90) CONNECTOR (20S-20O90) HOSE (20OFX90-32"-3000PSI) CONNECTOR (20O-20OBK) BULK HOSE (1.250" ID, 187PSI) HYD LINE (1.25" OD) S/O COUPLER (20S-20H) HYD LINE 1.25 TUBE S/O BRANCH TEE (20S-20H-20H) BULK HOSE (1.250" ID, 187PSI) BULK HOSE (1.250" ID, 187PSI) FLOW CHECK VALVE

REMARKS

SOLD PER 1FT-USE 8.5" SOLD PER 1FT-USE 8"

SOLD PER 1FT-USE 3 @ 4"

SOLD PER 1FT-USE 10" SOLD PER 1FT-USE 22.5"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149488

216

PUMP HYDRAULICS REF PART NO. NUMBER

32.

33.

34.

35.

36.

37.

38.

39.

40 41 42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

QTY

155-046 2 306-328 344-669 1 105-170 2 105-003 2 106-386 2 106-381 2 105-117 2 116-587 AR 115-374 AR 115-374 AR 110-026 6 110-008 1 165-625 1 110-821 1 115-320 1 360-849 1 116-218 1 115-374 AR 515-203 1 515-161 1 215-148 1 115-112 1 154-771 1 154-265 2

DESCRIPTION

SLIP-ON COUPLER (12S-12H STR) RADIATOR/HYDRAULIC OIL COOLER VALVE MOUNT BRACKET BOLT (5/16 - NC X 3") FLG LOCKNUT (5/16 - NC) FLG LOCKNUT (M81.25MM) FLG LK SCREW (M8 - 1.25MM) WASHER (5/16") 1.250" BULKHOSE Ų" BULKHOSE Ų" BULKHOSE WORM CLAMP (1/2" TO 1-1/4") FILLER BREATHER FILLER NECK GASKET FILLER BREATHER (LOCKABLE) GROMMET (1-1/2") REFLECTOR SIGHT GLASS BULK HOSE (3/4", SOLD PER 1") HOSE (O40FX 90 -135"-3000) HOSE (O40FX-160"-3000) TEMPERATURE SWITCH PLUG (O80N,SQ) HOSE (O40FX90-110"-3000) RUNTEE (O40FX-O40-O40)

REMARKS

USE 25"LG. USE 19" LG. USE 10" LG.

USE 13-3/4"LG.

FOOTNOTES:

NOTE:

01

ID0149488

217

218

ENGINE

3

2

1

7

6 9

5

12

8 4 11 10

01

ID0149511

219

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

194-731 344-613 196-253 194-742 196-162 194-722 159-231 194-493 194-814 195-973 105-156 194-608 170-093 105-091 105-838 105-072

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 8 1 1 4 4 8

FLYWHEEL COUPLING MUFFLER MOUNT EXHAUST MUFFLER FAN SPACER MUFFLER CLAMP (3-5/16", PAIR) ENGINE (115 HP)-DEERE DIESEL FUEL FILTER ELEMENT (SPIN-ON) PRIMARY FILTER SEDIMENT BOWL ELBOW FITTING THROTTLE WIRE END BOLT (3/8-NC X 1-1/2") "NS" FAN BELT (1/A-50.000") LOCK WASHER (5/16") BOLT (5/16-NC X 5") LOCK WASHER (3/8")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149511

220

AIR FILTER SYSTEM 12

8 9

9 10

3 2

4 4

14 6

15

16 13

1

7 11

3

5 3

01

ID0132986

221

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

194-736 1 195-707 1 110-169 3 195-705 2 116-501 1 106-386 4 106-163 4 194-754 1 106-001 2 194-755 1 355-802 1 194-756 1 156-228 1 116-192 AR 215-150 1 155-150 1

DESCRIPTION

REMARKS

AIR CLEANER STACK HOOD WORM CLAMP (2-13/16" TO 3-3/4") MOUNTING BAND (9") AIR FILTER HOSE FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 30MM) PRIMARY ELEMENT WING NUT (7/16-NC) SECONDARY ELEMENT MOUNT, AIR CLEANER COVER ELBOW (02N90) BULK HOSE (7/64" ID) RESTRICTION INDICATOR (20"H2O) S/O COUPLER (02N-02H)

INCL REF NO.'S 8-10 & 12

SOLD PER 1"-USE 100"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0132986

222

ENGINE MOUNT

10

1

22

17

13

12 11 16 3 20

1

8

18

21

9 6 2 7

4 5

19 6 14 15

01

7

ID0149504

223

ENGINE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

356-776 2 116-488 2 106-342 2 106-398 2 106-545 2 105-274 8 106-387 8 105-831 8 105-462 4 344-637 1 105-400 2 105-385 2 105-827 12 106-391 1 106-031 1 105-874 4 160-901 1 344-504 1 116-487 2 106-336 2 105-994 4 194-722 -

DESCRIPTION

REMARKS

REAR ENGINE MOUNT ISOLATION MOUNT SCREW (M16-2.0 X 90MM) WASHER (M16, HARDENED) LOCKNUT (M16-2.00, PRV TRQ, 10.9) SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M10-1.50) FLG LOCK BOLT (1/2-NC X 1-1/2") BOLT (5/8-NC X 2-1/4") TUBE MOUNT BRACKET BOLT (5/8-NC X 1-1/4") LOCK WASHER (5/8") FLG LOCK BOLT (3/8-NC X 1-1/4") WASHER (M12) LOCKNUT (M12-1.75, NLK) FLG LOCK BOLT (3/8-NC X 1-1/2") PUMP PLATE FRONT ENGINE MOUNT ISOLATION MOUNT SCREW (M12-1.75 X 90MM) FLG LOCKNUT (5/8-NC) ENGINE (DEERE, 115HP)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149504

224

THROTTLE

3

7

4

5 6

1 8 12 9

8

10

13 2

11

01

ID0149500

225

THROTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

1 1 2 2 2 2 1 2 1 1 1 1 1

THROTTLE SOLENOID BRACKET COTTER PIN (3/32" X 3/4") FLG LOCKNUT (1/4-NC) WASHER (5/16") WASHER (1/4") BOLT (1/4-NC X 1") FUEL SHUT-OFF SOLENOID FLG LOCKNUT (1/4-NF) THROTTLE ROD (1/4-NF) CLEVIS (1/4-NF) CLEVIS PIN (1/4") THROTTLE ROD BRACKET

347-776 105-512 105-832 105-117 106-076 105-197 215-098 106-154 356-492 110-067 110-081 361-169 360-002

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0149500

226

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0

2

1 3 4 5

6

7

05

ID0022952

227

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-045 190-166 150-779 150-295 106-097 150-776 150-773 150-427

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYLINDER (2.5" X 1.25" X 8") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (3") FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

U-SEAL INSTALLER (1" - 1.4") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 180-200 FT-LBS (245-270 N.M)

NOTE:

05

ID0022952

228

NOTES:

ID0134963

229

TRAILER

230

DECAL KIT TP18-1

36.00"

36.00"

36.00"

9.5" 3.5"

9.5" 5.0"

5.0"

3.5"

Note: always apply stripe with red panel next to lights.

02

ID0151728

231

DECAL KIT TP18-1

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

DESCRIPTION

275-732 DECAL KIT 804-943 1 DECAL LOCATION PAGE 274-024 2 DITCH WITCH I.D. 274-049 10 DANGER, ELECTROCUTION 274-247 AR ACCENT STRIPE 274-269 1 IMPORTANT, HOSE REEL 274-352 AR HIGH VIS. STRIPE 274-465 2 IMPORTANT, PRESSURE AND TORQUE 274-610 2 MIXING PUMP CONTROLS 274-684 1 HOSE REEL CONTROLS 274-686 2 TP18-1 MODEL I.D. 275-146 1 IMPORTANT, SAFETY RULES 275-203 1 BATTERY 275-307 2 DITCH WITCH EMBLEM PLAQUE 275-415 1 TILT LOCK 275-419 1 WARNING, FLAMMABLE

REMARKS

8 REQ'D FOR TRAFFIC CONES 140.00" 252.00"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0151728

232

DECAL KIT TP18-1

7

6 4 12

5

1

3

13

5

2 5 10

3 5

8

3

9 12

7

11 2

14

14

38 2

107

2

127

02

76

35

ID0151728

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

ELECTRICAL DIAGRAM

19 LT GD

RT A

9 S

TM

16 RL

RT LT

GND

20

5

15

10

BATT

3

4 BRAKE

2

11

1

BRAKE

18

18 8 6

5

6 7

22

21

14

22

21 14 2

12 6 5

6 17 17

13 6

01

17

13 6

ID0140536

249

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-078 2 105-085 3 105-198 1 105-228 1 105-865 4 110-449 28 110-366 16 110-431 16 217-744 1 217-718 1 215-031 1 215-256 1 215-252 215-412 1 215-422 215-423 215-439 2 215-440 215-478 4 215-506 1 217-013 1 217-015 7 215-448 217-016 4 215-449 217-018 1 215-724 1 163-137 2 163-079 2 163-075 2 163-136 2 163-078 2 163-074 2

DESCRIPTION

NUT (1/4-NC) LOCKNUT (1/4-NC) BOLT (1/4-NC X 1-3/4") SCREW (5/16-12 X 1". SLF TAP) BOLT (1/4-NC XŲ") POP RIVET (3/16" X 1/2") TOP RECLOSABLE FASTENER BOTTOM RECLOSABLE FASTENER ELECTRIC BRAKE HAND CONTROL ELECTRONIC BRAKE CONTROL BREAKAWAY SWITCH BATTERY BATTERY LICENSE PLATE LAMP LAMP COVER LAMP LENS (CLEAR) STOP AND TAIL LIGHT RED LENS BUTT CONNECTOR (14/16 GA) RING TERMINAL (5/16") 6-WAY MALE ELECTRIC CONNECTOR RED CLEARANCE SIDE MARKER RED LENS AMBER CLEARANCE SIDE MARKER AMBER LENS 6-WAY FEMALE ELECTRIC CONNECTOR WIRE HARNESS RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE

REMARKS

OPTIONAL OPTIONAL & SEE FOOTNOTE 1 12V/200 AMP OPTIONAL

FOR STOP AND TAIL LIGHTS

FOR RED SIDE MARKER FOR AMBER SIDE MARKER FOR UNITS WITH ELECTRIC BRAKES & INC REF # 16 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18

NOT SHOWN:

FOOTNOTES:

1. THE ELECTRONIC BRAKE CONTROL (#217-718) IS TO BE USED WITH VEHICLES EQUIPPED EQUIPPED WITH ABS BRAKES.

NOTE:

01

ID0140536

250

NOTES:

ID0134963

251

MISCELLANEOUS

252

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

253

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

254

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

255

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

256

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

257

258

259

ID0040564

260

ID0135281