Ditch Witch JT24 Cummins® F3.8 Parts Manual 053-2062 PDF

JT24 Cummins® F3.8

Parts Manual

Issue 10, volume 1 of 3

053-2062

1

JT24 ISSUE NO. 10PL-02/23 For Replacement Copy Order P/N 053-2062

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT24 Equipped with the following engines: Cummins® F3.8

Copyright 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

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CONTENTS______________________________ Volume 1 Decals Decal Location ..................................... 10, 12

Engine Components Cooling System – Fan ................................. 18 Covers – Air Barriers..................................... 34 Covers – Ext. Doors & Panels.......................... 26 Covers – Hood Latch .................................... 32 Covers – Interior Panels ................................ 28 Covers – Top & Rear..................................... 30 Frame – Engine Covers ................................. 20 Frame Mounting ....................................... 22 Mounts...................................................... 16 Skid ........................................................... 24

Engine HRC Air Intake................................................... 44 Cooler Mounting ....................................... 48 Cooling System – Expansion Tank ................. 52 Cooling System – Plumbing ......................... 50 DEF Pump Service Parts ............................ 58 DEF System ......................................... 54, 56 DEF Tank ................................................... 60 Exhaust System ......................................... 42 Fuel System ............................................... 46 Remote Oil Drain ....................................... 40 Service Parts.............................................. 38

Frame Components Assisted Makeup....................................... 74 Battery .................................................... 116 Control Console ...................................... 114 Encoder..................................................... 82 Front Wrench............................................ 84 Fuel Tank ................................................ 106 Gearbox Mounting.................................... 68 Grease Cylinder ........................................ 98 Hose Carrier .............................................. 90 Modular Brake .......................................... 78 Modular Brake and Thrust Drive Cover .... 76 Operator Station Mount ................. 110, 112 Pipe Guides ............................................... 88 Pivot........................................................ 102 Position Sensor ......................................... 72 Rack Mounting ........................................ 104 Rear Stabilizer ......................................... 100 Rear Wrench ............................................. 86 Return Roller............................................. 96 Rotation Gearbox...................................... 66 Spindle Drive............................................. 64 Stabilizer Cylinder Lock ........................... 108 Thrust Drive .............................................. 70 Thrust Encoder Mount Kit......................... 80 Track Group .............................................. 92 Track Roller ............................................... 94

Operator Station Console, Left ........................................... 122 Console, Right ......................................... 126 Console, Right – Displays & Hardware ......... 130 Hinge & Cover, Left ................................. 124 Hinge & Cover, Right............................... 128 Operator Station Mount ......................... 120 Seat ......................................................... 132 Seat Latch ............................................... 134

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CONTENTS______________________________ Volume 2 Hydraulics Anchor, Left............................................. 210 Anchor, Right .......................................... 212 Anchor Valve ........................................... 196 Aux Pump Hydraulics .............................. 146 Aux Pump Manifold ................................ 166 Charge Hydraulics ........................... 156, 158 Charge Manifold ..................................... 162 Cooler Hardline Hydraulics ...................... 152 Cooling System ........................................ 150 Cylinder – 2” x 1” ...................................... 232 Cylinder – 3.5” x 1.75”................................ 234 Cylinders – 3.5” x 2” .................................. 236 Cylinders – 4” x 2” ..................................... 238 Cylinder – 4” x 2” x 3” ................................ 208 DWA Hydraulics ...................................... 148 DWA Manifold......................................... 164 Filter Assembly ........................................ 172 Fluid Pump .............................................. 188 Flushing Valve ......................................... 192 Ground Drive........................................... 194 Hose Carrier Hoses .................................. 174 Hydraulic Reservoir ................................. 170 Low Pressure Return Hydraulics.............. 168 Lubricator ........................................ 228, 230 Pipe Gripper ............................................ 224 Pipe Lifter ................................................ 226 Pipe Loader Valve.................................... 220 Pipe Shuttle ............................................. 222 Pivot ........................................................ 218 Pump Drive ............................................. 144 Pump Mount ........................................... 142 Rotation Motor Flushing Hydraulics ........ 178 Rotation Motor Hydraulics ...................... 176 Schematic ................................................ 138 Selector Valve ......................................... 190 Setup Valve ............................................. 214 Stabilizer ................................................. 216 Thrust & Rotation Hydraulics .................. 154 Thrust & Rotation Motor Case Drain ....... 180 Thrust Motor ........................................... 184

Thrust Two Speed and Brake .................. 182 Track Brake ............................................. 186 Valve Manifold Mount ............................ 160 Wrench, Front......................................... 202 Wrench, Rear ......................................... 204 Wrench Charge & Drain .......................... 200 Wrench Rotate........................................ 206 Wrench Valve P&T .................................. 198

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CONTENTS______________________________ Volume 3 Electrical

Fluid Systems

Diagram – Aftertreatment Harness ............... 260 Diagram – Alternator Cable, Black ................ 294 Diagram – Alternator Cable, Red .................. 282 Diagram – Anchor Harness .......................... 262 Diagram – Battery Cables............................ 274 Diagram – Braided Ground Strap .................. 286 Diagram – Carriage Harness ........................ 268 Diagram – Current Coil Cable ....................... 290 Diagram – DEF Harness .............................. 258 Diagram – Engine-Frame Ground Strap .......... 284 Diagram – Frame Harness ........................... 254 Diagram – Grid Heater Cable ....................... 280 Diagram – Grid Heater Fuse Cable ................ 278 Diagram – Hose Track Harness ..................... 266 Diagram – Op Station Harness ..................... 252 Diagram – Pipeloader Harness ..................... 250 Diagram – Rear Frame Harness .................... 256 Diagram – RF Cable 36” .............................. 292 Diagram – Set Up Box Harness ..................... 264 Diagram – Starter Cable.............................. 272 Diagram – Starter Ground Cable ................... 276 Diagram – Worklight Harness ...................... 270 Engine Skid .............................................. 242 Schematic ................................................ 244 Telematics ............................................... 288

Antifreeze Tank....................................... 318 Fluid Pump Assembly .............................. 312 Fluid Pump Service Parts ........................ 316 Fluid System – Carriage ............................. 314 Wash Wand ............................................ 320

Anchor System Anchor System ........................................ 308 Anchors ................................................... 306 Lubricator Assembly ........................ 302, 304 Lubricator Pump ............................. 298, 300

Pipe Loader System Gripper Cylinder ..................................... 342 Pipe Gripper............................................ 326 Pipe Lifter ............................................... 328 Pipe Lifter Covers .................................... 336 Pipe Loader Mount & Misc. .................... 340 Pipe Shuttle ............................................ 324 Shuttle Cover & Single Load Guide ......... 338 Shuttle Drive ........................................... 330 Shuttle Guard.......................................... 334 Shuttle Stop ............................................ 332

Accessories Antifreeze Reclaimer Kit ......... 356, 358, 360 Drilling Fluid Transfer.............................. 346 Fluid Mixing Accessories ......................... 348 Grounding Cables ................................... 354 Grounding Hardware .............................. 352 JT Pipe Box – Short ................................... 364 JT Pipe Box – Tall ..................................... 362 Working Light ......................................... 350

Miscellaneous Filters ...................................................... 374 Optional Kits ........................................... 374 Related Publications ............................... 374 Replacement O-Ring Chart ..................... 373 Torque Information ................................ 368 Warranty Registration ............................ 376

ID0582946

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9

DECALS

10

DECAL LOCATION JT24 10 22

20

30

3 25

14 32 35

38

8

29 29

7

9 6

24 VIEW

13

7

26

28

23

7

4

VIEW ROTATED 90º

30 RED BOX FUSE

21 17 34 18 17 15

4

36

39 33 38

37

31 36

19 40 30

26 7

16 37 7

05

29 1

13

28

5

ID0542852

11

DECAL LOCATION JT24 REF PART NO. NUMBER

QTY

270-8043 1 1 270-7116 2 270-7874 1 1 3 270-5671 4 270-7961 2 5 270-1423 1 6 270-7568 1 6 7 274-318 8 270-8440 1 9 270-5127 1 10 270-5150 1 11 270-6857 1 12 270-6368 1 13 270-8082 2 14 270-7996 1 15 270-6773 1 16 270-4541 1 17 701-326 2 18 270-7880 1 270-8070 1 19 270-7419 1 20 700-116 1 21 270-6468 1 22 270-7962 1 23 270-5131 1 24 270-6964 1 25 700-075 1 26 270-2414 2 27 270-6036 1 28 700-143 2 29 701-184 4 30 700-187 3 31 270-6738 1 32 270-7021 1 33 270-7374 1 34 270-5605 1 35 270-7894 1 2 36 275-230 2 37 700-091 38 270-6038 2 39 270-6978 1 40 270-7507 1

DESCRIPTION

DECAL KIT - JT24 PIPELOAD CONTROL PANEL HYDRAULIC MANIFOLD MAP THROTTLE JT24 MODEL ID TRACK SWITCH LOGOTYPE TIE DOWN LOCATION LOGO 4.14” x 5.0” BATTERY NO HIGH PRESSURE WASH DIESEL FUEL - ISO DIESEL EXHAUST FLUID WARNING CYLINDER LOCK ISO CANBUS DIAGRAM PATENT WARNING MOVING PARTS ISO WARNING CRUSHING WEIGHT PIPE BOX WEIGHT PIPE BOX WEIGHT GRAY LOGOTYPE 42” x 7” TRACKER CONTROL FUSE BLOCK FUSE/RELAY BLOCK BATTERY DISCONNECT SWITCH NOTICE ELECTRICAL SYSTEM ISO DANGER WRENCH ISO DANGER LINE LOCATIONS WARNING PRESSURIZED FLUID OR AIR ISO WARNING READ MANUAL ISO WARNING MOVING PARTS ISO DANGER TURNING SHAFT ISO GRAY LOGO 4.25” X 3.6” NOTICE OIL LEVEL ISO NOTICE COMPLETE FILL ISO WARNING DO NOT REMOVE GUARD HYDRAULIC RESERVOIR (THF) ISO DANGER STRIPE 1.75” X 18” DANGER STRIPE 1.75” X 8” CAUTION REMOTE CONTROL ISO NOTICE COOLANT ISO MANUAL ROW SELECTOR

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

APPLY ON THE INSIDE OF THE DOOR

FOOTNOTES

1. NOT PART OF KIT.

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ID0542852

12

DECAL LOCATION JT24 43 55 61 42 52 41

50

51

56

5

53 60

54

59 58

45 46

44 57 27 56

49

48 2

11 47 12

05

ID0542852

13

DECAL LOCATION JT24 REF PART NO. NUMBER

QTY

DESCRIPTION

41 273-601 42 700-245 270-5547 43 270-5270 270-5546 44 270-7018 45 274-442 46 274-291 47 270-5702 48 270-8032 49 270-7792 50 270-6991 51 270-6487 52 270-7220 53 270-7514 54 273-061 55 270-6911 56 270-5742 57 270-6968 58 700-138 59 275-023 60 270-8178 61 270-8213

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

ENGINE STOP RIGHT CONTROL JOYSTICK CONTROL CONTROLLER JOYSTICK CONTROL NOTICE BATTERY DISCONNECT ISO LIFT LOCATION SOUND POWER WASHWAND JT24 SERVICE / LUBE CHART ISO OPERATOR MANUAL REPLACEMENT ISO WORKLIGHTS RESET/ESID ENGINE START SAVERLOCK CLAMP GUIDE START ASSIST WARNING ONE CALL NOTIFICATION ISO WARNING NO ETHER/STARTER FLUID ISO NOTICE HYDRAULIC OIL LEVEL ISO IGNITION OIL LEVEL RED HI VIS 1.5” REFLECTORS 811 LOGO

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 LOCATE INSIDE MANUAL BOX ON BOTTOM LOCATE INSIDE MANUAL BOX ON TOP

APPLY ON THE INSIDE OF THE DOOR

SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. PART OF ALTERNATE CONTROL KIT.

05

ID0542852

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NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE MOUNTS

8 8 10

7

1

10

3 7

6

8

9

2

4

4

5

8

3 5 9 9

6

12 11 01

ID0556223

17

ENGINE MOUNTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

REMARKS

302-7430 1 FRONT ENGINE MOUNT (RIGHT) 302-7429 1 FRONT ENGINE MOUNT (LEFT) 302-7427 2 REAR ENGINE MOUNT 106-496 14 FLG SCREW (M12-1.75 X 35MM) 195-2777 2 ISOLATOR (MID T MOUNT, 40 DUROMETER) 116-487 2 SHOCK MOUNT 108-172 4 WASHER (1/2") ZP 106-700 4 SCREW (M12-1.75 X 80MM) 106-383 8 FLG LK SCREW (M10-1.50 X 30MM) 106-387 8 FLG LOCKNUT (M10-1.50) 106-685 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-397 2 WASHER (M12, HARDENED)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0556223

18

COOLING SYSTEM - FAN

15

21

20

24

26

1

23 22 12 13

25

6

10 2 3

5

4

6

B

16 17

9 8 19 18

7

14

11 A

A - FROM AUX PUMP B - TO CHARGE HYDRAULICS 02

ID0541596

19

COOLING SYSTEM - FAN REF PART NO. NUMBER

QTY

DESCRIPTION

1 195-2676 1 COOLER 2 302-7449 1 FAN MOUNT 3 302-7450 1 FAN MOUNT PLATE 4 150-7110 1 HYDRAULIC MOTOR 5 195-2690 1 FAN (21", 10 BLADE) 6 106-382 8 FLG LK SCREW (M10-1.50 X 20MM) 7 106-387 6 FLG LOCKNUT (M10-1.50) 8 105-079 4 LOCK WASHER (1/4) 9 105-1550 4 SCREW (M6-1.00 X 25MM) 10 514-153 1 CONNECTOR (10O-16S90) 11 154-300 1 CONNECTOR (10O-12S90) 12 105-118 8 WASHER (3/8", TYPE A WIDE) 13 106-163 8 FLG SCREW (M8-1.25 X 30MM) 14 154-263 1 CONNECTOR (04S-04O45) 15 310-895 2 T-BOLT CLAMP (3") 16 195-2691 1 FAN HUB 17 106-164 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 18 105-206 1 NUT (1/2-NF) 19 105-070 1 LOCK WASHER (1/2") 20 362-2794 1 FAN SHROUD 21 195-2687 1 ELBOW, SILICONE 22 116-724 43 RUBBER SEAL (3/32", SOLD PER FT) 23 116-724 43 RUBBER SEAL (3/32", SOLD PER FT) 24 117-306 42 RUBBER SEAL 25 303-0271 2 SHIM 26 105-2707 4 SHIM (1.75" X 1.375" X 0.105")

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT LB

NOT SHOWN:

500-1318 500-1330 500-3396

PROPORTIONAL RELIEF VALVE CARTRIDGE SOLENOID COIL, 12 VDC W/DIODE SEAL KIT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1 SERVICE PARTS FOR 150-5348 HYDRAULIC (FAN) MOTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

02

ID0541596

20

FRAME - ENGINE COVERS 20

15

18

17 16 18 19

12 21

3

3

9

8

2

4 5 6 11 7

10 13 1 14

14 13

01

ID0541878

21

FRAME - ENGINE COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-7622 1 FRAME - ENGINE COVER 2 302-6899 1 FRONT HOOD SUPPORT 3 105-1957 2 T-BOLT CLAMP (9.880 - 10.190) 4 106-551 2 CLIP NUT (M8-1.25) 5 106-767 2 SCREW (M8-1.25 X 20mm,BUT SOC) 6 106-724 2 FLG SCREW (M10-1.50 X 25MM) 7 106-387 4 FLG LOCKNUT (M10-1.50) 8 362-2810 1 HEAT SHIELD 9 362-2811 1 HEAT SHIELD 10 107-630 8 NUTSERT (M5 X 0.8) 11 362-2813 1 HEAT SHIELD 12 302-7816 1 EXHAUST BRACKET 13 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 14 106-386 4 FLG LOCKNUT (M8-1.25) 15 302-9804 2 FLAP MOUNT 16 302-9809 1 FLAP MOUNT 17 302-9810 2 FLAP MOUNT 18 106-385 12 FLG LOCKNUT (M6-1.00) 19 302-9808 1 FLAP MOUNT 20 362-2858 1 AIR BARRIER 21 362-2857 1 AIR BARRIER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0541878

22

FRAME MOUNTING

4 3 6 5

1 2 1 2

01

ID0728461

23

FRAME MOUNTING REF PART NO. NUMBER

QTY

1 105-1815 2 108-165 3 106-706 4 105-2275 5 106-355 6 107-116

2 CAM WASHER (M20, 39.0MM OD) 2 SCREW (M20-2.50 X 40MM, SOC, CL 10.9) 2 FLANGE LOCKNUT (M12-1.75) 2 BOLT (M12-1.75 X 30MM, 10.9) 1 NUT, FLG (M16-2.00, CL10, ZC) 1 SCREW (M16-2.00 X 35MM)

DESCRIPTION

REMARKS

USE LOCTITE 271 OR EQUVALENT USE LOCTITE 271 OR EQUVALENT USE LOCTITE 271 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0728461

24

ENGINE SKID

10

14 4

9 6

8 7

2

19

5

22 12

16 17 15

3

21

18 12 11

13

23 4 2

20 3

5 1

03

ID0556253

25

ENGINE SKID REF PART NO. NUMBER

QTY

1 302-7351 2 362-2804 3 302-7441 4 106-385 5 106-848 6 302-7445 7 362-2805 8 115-320 9 362-2807 10 362-2808 11 302-7425 12 106-712 13 105-1392 14* 117-344 15 117-344 16 116-578 17 116-578 18 116-578 19 116-789 20 116-723 21 302-9532 22 115-686 23 111-067

1 ENGINE SKID FRAME 2 AIR BARRIER 2 RETAINER 12 FLG LOCKNUT (M6-1.00) 9 FLG SCREW (M6-1.00 X 25MM) 1 RETAINER 1 AIR BARRIER 2 GROMMET (1-1/2") 1 SOUND INSULATION 1 SOUND INSULATION 1 SUPPORT 4 FLG SCREW (M6-1.00 X 16MM) 2 GROMMET (1 1/2) .188 THK. 44 BULK EDGE (3/16") 44 BULK EDGE (3/16") 4 BULK EDGE (1/8") 11 BULK EDGE (1/8") 5 BULK EDGE (1/8") 4 RUBBER EDGE TRIM 1/8" (FT) 6 BULK EDGE (3/16") 1 HOSE BRACKET 10 BULK EDGE (5/32") 1 EXPANSION PLUG (2.125")

DESCRIPTION

REMARKS

USE 1 @ 44 INCHES USE 1 @ 44 INCHES USE 1 @ 4 INCHES USE 1 @ 11 INCHES USE 1 @ 5 INCHES USE 1 @ 4 INCHES USE 1 @ 6 INCHES USE 1 @ 10 INCHES

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0556253

26

COVERS-EXT DOORS & PANELS

14

32 26 27

25

22

29

14 21

13

15

24

6

28

29 23

3

17

4 16

8

30

9

11

20 12 7 18

5 10 21

31

19

03

ID0553969

27

COVERS-EXT DOORS & PANELS REF PART NO. NUMBER

QTY

1 106-056 2 106-228 3 302-7485 4 302-7486 5 302-7514 6 302-7634 7 107-687 8 106-380 9 302-8661 10 110-033 11 105-509 12 115-477 13 318-588 14 110-560 15 106-205 16 362-2286 17 106-386 18 362-2303 19 362-2304 20 362-2308 21 105-1034 22 105-1034 23 105-1034 24 105-1034 25 302-5660 26 300-6153 27 105-1034 28 111-002 29 105-617 30 117-558 31 302-9880 32 116-724

24 EXT STAR WASHER (#10) 24 SCREW (M5-0.80 X 10MM) 1 DOOR PANEL 1 DOOR PANEL 1 HINGE POST 1 FRONT COVER 3 CLIP NUT M8-1.25, LONG, WIDE 6 FLG LK SCREW (M8-1.25 X 16MM) 1 DOOR CATCH 1 HAIR CLIP PIN (1/8" X 1/2") 1 COTTER PIN (1/8" X 1") 1 GRIP RING (.375") 1 MANUAL COMPARTMENT 6 POP RIVET (3/16" X 1/2", ALUM) 4 WASHER (.191") 1 SOUND INSULATION 3 FLG LOCKNUT (M8-1.25) 1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 24 RUBBER SEAL 30 RUBBER SEAL 16 RUBBER SEAL 3 RUBBER SEAL 1 GROUNDING ROD BRACKET 1 VOLTAGE STAKE 11 RUBBER SEAL 2 LIFT-OFF HINGE (OFF-SET) 4 LIFT-OFF HINGE (OFF-SET) 6 ADJUSTABLE LEVER LATCH (LOCKING) 1 HOOD 2 BULK SEAL (3/32", SOLD PER FT)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0553969

28

COVERS-INTERIOR PANELS

1

3

5 11

2

16

6 6

14 18

15

9

17

12 7 8 13

10 4

03

ID0554104

29

COVERS-INTERIOR PANELS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

REMARKS

302-7679 1 HOOD 107-135 30 CLIP NUT (M8-1.25) 302-7684 1 HOOD 302-7673 1 FIXED HOOD 302-8285 1 BRACKET 105-798 32 FLG SCREW (M8-1.25 X 25MM, BX) 302-7695 1 FIXED HOOD 106-469 2 FLG SCREW (M12-1.75 X 30MM) 106-709 2 FLG LK NUT (M12-1.75) 302-8656 1 POST 302-8660 1 HOOD BRACKET 302-8289 1 LIGHT POLE 362-2305 1 SOUND INSULATION 362-2306 1 SOUND INSULATION 362-2307 1 SOUND INSULATION 215-2650 2 WORKLIGHT, 1600 LUMEN LED 302-9878 1 FIXED HOOD 107-687 2 CLIP NUT M8-1.25, LONG, WIDE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0554104

30

COVERS - TOP & REAR COVERS 16 17

10

1

24

18 3 14 12

7 2

13

9 23 8 19

20

11

7 5 4

15

12

21 22

7

10

6

03

ID0554270

31

COVERS - TOP & REAR COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-7905 1 TOP ACCESS DOOR 2 303-6317 1 MID HOOD 3 110-560 6 POP RIVET (3/16" X 1/2", ALUM) 4 302-7903 1 OUTER FIREWALL BRACKET 5 302-7904 1 INNER FIREWALL BRACKET 6 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 7 107-135 13 CLIP NUT (M8-1.25) 8 362-2834 1 FLARE 9 107-312 3 SCREW (M6-1.00 X 25MM, BUT SOC) 10 106-162 11 FLG SCREW (M8-1.25 X 20MM, GD8) 11 106-574 3 CLIP NUT (M6-1.00) 12 107-095 9 FLG SCREW (M8-1.25 X 16MM) 13 362-2311 1 SOUND INSULATION 14 362-2313 1 SOUND INSULATION 15 106-386 6 FLG LOCKNUT (M8-1.25) 16 195-2821 1 EXHAUST STACK (5") 17 194-451 1 EXHAUST CLAMP (5") BENT BOLT 18 117-558 7 ADJUSTABLE LEVER LATCH (LOCKING) 19 303-1972 1 9" CONTINUOUS HINGE 20 362-2817 1 REAR HOOD 21 362-2841 1 FRONT HOOD 22 106-551 2 CLIP NUT (M8-1.25) 23 106-767 2 SCREW (M8-1.25 X 20mm,BUT SOC) 24 303-4662 1 COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0554270

32

COVERS - HOOD LATCH 9

16 5 21 6

14 7

13

17

8

15 11 2 1

12

4

20 3

18 9

7 5

6

7

8 10

19

02

ID0554162

33

COVERS - HOOD LATCH REF PART NO. NUMBER

QTY

1 302-8760 2 106-378 3 362-2175 4 105-820 5 106-400 6 105-1547 7 105-118 8 105-047 9 106-386 10 106-767 11 107-687 12 106-162 13 303-0122 14 303-0120 15 105-1882 16 106-538 17 106-389 18 362-2841 19 390-1149 20 105-2187 21 105-2829

1 PIN PLATE 1 FLG LK SCREW (M6-1.00 X 12MM) 1 KNOB (1"DIA X 6MM BLACK) 2 FLG LK BOLT (1/4-NC X 3/4") 2 BOLT (3/8-NC X 2-3/4", GD8) 2 JAM NUT (3/8-NC) 4 WASHER (3/8") 2 LOCKNUT (3/8-NC) 8 FLG LOCKNUT (M8-1.25) 8 SCREW (M8-1.25 X 20mm,BUT SOC) 3 CLIP NUT M8-1.25, LONG, WIDE 3 FLG SCREW (M8-1.25 X 20MM, GD8) 1 BRACKET 1 HOOD PROP 1 SHLD BLT (M8 X 6MM, M6-1.00) 1 LOCKNUT (M6-1.00,PRV TRQ,10.9) 2 WASHER (M8) 1 FRONT HOOD 1 HINGE (1.5" X 41") 1 LATCH, RH 3/8 STRIKER 1 SPACER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0554162

34

COVERS - AIR BARRIERS

4 6

2 5

7

3

1

02

5

6

ID0554320

35

COVERS - AIR BARRIERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 AIR BARRIER 1 HOOD 1 MID HOOD 1 AIR BARRIER 8 WASHER (M6) 8 SCREW (M6-1.00 X 20MM) 8 FLG NUT (M6-1.00)

362-2809 302-7679 303-6317 362-2336 107-801 106-270 106-353

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0554320

36

NOTES:

ID0134963

37

ENGINE HRC

38

ENGINE SERVICE PARTS 21

15

5

14

11

13 7

16

19

12

20

1

4

8

17 18

9

23 22 6

3

10

27 24 25

28

2

26

04

ID0552101

39

ENGINE SERVICE PARTS REF PART NO. NUMBER

QTY

DESCRIPTION

1 500-3395 1 ALTERNATOR, 12V 150A 2 500-3329 1 FUEL FILTER (PRIMARY) 3 195-2342 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 4 500-3330 1 DIPSTICK 5 500-3409 1 ENGINE OIL FILL CAP 6 195-2097 1 STARTER 7 500-3333 1 OIL CAP 8 500-3334 1 ENGINE BELT, 2380 MM 9 118-318 1 V-BAND CLAMP (2-3/4") 10 500-3328 1 FILTER, ENGINE OIL 11 500-3331 1 WATER OUTLET 12 500-3408 1 O-RING 13 157-960 1 NIPPLE (08N, 5.50") 14 115-155 1 COLLAR (08NF) 15 514-285 1 S/O COUPLER (08N-10H90) 16 500-3340 1 THERMOSTAT 17 106-387 1 FLG LOCKNUT (M10-1.50) 18 106-385 1 FLG LOCKNUT (M6-1.00) 19 195-2792 2 AIR CLEANER BRACKET 20 195-2742 1 PRIMARY AIR FILTER 21 195-2743 1 SECONDARY AIR FILTER 22 300-11140 1 GRI BRACKET 23 195-1345 1 GRADUATED RESTRICTION INDICATOR (25"H2O) 24 156-241 1 STREET ELBOW (02N-02NF90) 25 155-142 2 S/O COUPLER (02N-02H) 26 156-228 1 ELBOW (02NF-02NF90) 27 116-108 20 BULK HOSE (5/16") 28 110-249 2 WORM CLAMP (1/4" TO 5/8")

REMARKS

500-10020 IS THE FILTER ELEMENT AND GASKET ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0552101

40

REMOTE OIL DRAIN

BEGINS WITH S/N: DWPJT24XHN0000330

C

E

D

4 7 B

5 A

3 2

8

6 1

A - TO FLUID PUMP HYDRAULICS "A" B - FROM COOLING SYSTEM HYDRAULICS "A" C - FROM CHARGE MANIFOLD D - TO WRENCH CHARGE AND DRAIN HYDRAULICS E - TO HOSE CARRIER "H" 03

ID0726734

41

REMOTE OIL DRAIN

BEGINS WITH S/N: DWPJT24XHN0000330 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-5497 1 MOUNT BRACKET 2 157-870 1 SHUT-OFF (08N-08NF) 3 154-349 1 CONNECTOR (08N-08O) 4 159-595 1 ELBOW (M18X1.50-08O) 5 115-687 14 ABRASION SLEEVE, BLUE, 1.50" (SOLD PER FT) 6 153-693 1 BK CONNECTOR (08NF-O8NF BK) 7 150-6586 1 HOSE (08OFX-18"-4000) 8 115-165 1 PLUG (08N, SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

03

ID0726734

42

EXHAUST SYSTEM

1

2

5 5

6

3

4

01

ID0551800

43

EXHAUST SYSTEM REF PART NO. NUMBER

QTY

1 195-2821 2 194-451 3 195-2653 4 195-2693 5 105-1957 6 195-2862

1 EXHAUST STACK (5") 1 EXHAUST CLAMP (5") BENT BOLT 1 EXHAUST PIPE 1 EXHAUST WRAP 2 T-BOLT CLAMP (9.880 - 10.190) 1 THERMAL BLANKET (CLAMP)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0551800

44

AIR INTAKE

4 7

3

2 6 1

1 5 1

02

ID0541933

45

AIR INTAKE REF PART NO. NUMBER

QTY

1 110-169 2 110-391 3 106-558 4 106-724 5 195-2683 6 195-2682 7 105-2810

3 WORM CLAMP (2.812" TO 3.750") 1 WORM CLAMP (4-3/4" TO 5-5/8") 4 CLIP NUT (M10-1.50) 4 FLG SCREW (M10-1.50 X 25MM) 1 AIR INTAKE HOSE 1 AIR INTAKE HOSE 1 ABRASION SLEEVE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0541933

46

FUEL SYSTEM

11 23

24

6

3

13

12

7 22

15

8

10

25 4 16

14 9

20

5 1

RETURN FROM ENGINE

19

7 1

21

14 18

2 17

03

ID0552775

47

FUEL SYSTEM REF PART NO. NUMBER

QTY

1 105-2185 2 105-2493 3 106-162 4 106-205 5 106-381 6 106-385 7 106-386 8 106-387 9 106-497 10 106-706 11 106-712 12 106-806 13 110-134 14 110-249 15 110-253 16 116-1003 17 116-881 18 116-881 19 116-881 20 150-3186 21 195-2342 22 195-3102 23 302-7423 24 302-9518 25 364-659

3 P-CLAMP (.625) 1 WORM CLAMP (5/16" TO 3/4", 5/16" BAND) 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 6 WASHER (.191") 2 FLG LK SCREW (M8-1.25 X 25MM) 3 FLG LOCKNUT (M6-1.00) 3 FLG LOCKNUT (M8-1.25) 2 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 35MM) 1 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 3 FLG SCREW (M6-1.00 X 16MM) 1 FLG LK SCREW (M12-1.75 X 25MM) 3 WORM CLAMP (2.062" TO 2.750") 5 WORM CLAMP (1/4" TO 5/8") 6 3/16-1/2 Pop Rivet 24 BULK HOSE 2" 46 BULK HOSE (3/8") 29 BULK HOSE (3/8") 30 BULK HOSE (3/8") 2 BANJO FITTING (M14-1.50-06H) 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 1 CAP, DIESEL FUEL VENTED 1 FILL BRACKET 1 FUEL FILL TUBE 1 FILLER NECK

DESCRIPTION

REMARKS

110-010 ENDS WITH S/N_______

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0552775

48

COOLER MOUNTING

6 8

9

1

3 10

7 5

13

11 7 4

2

12

01

ID0553452

49

COOLER MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

195-2676 1 COOLER 106-387 2 FLG LOCKNUT (M10-1.50) 302-8836 1 COOLER BRACKET 116-128 3 SHOCK MOUNT 106-331 1 SCREW (M10-1.50 X 50MM) 302-7556 1 DUCT 105-1303 3 WASHER (.406 X 1.312 X .120) 106-712 4 FLG SCREW (M6-1.00 X 16MM) 106-385 4 FLG LOCKNUT (M6-1.00) 106-724 2 FLG SCREW (M10-1.50 X 25MM) 106-628 2 SCREW (M10-1.50 X 60MM) 117-344 44 BULK EDGE (3/16") 117-344 44 BULK EDGE (3/16")

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE ONE @ 44" USE ONE @ 44"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553452

50

COOLING SYSTEM - PLUMBING 1

19

19 17 19 4 19

5 1 16

7

6

8

18

9 21 19

2

9

5

3 23 20 5

5

5

22

15 14 11

13

01

10 12

24 25

ID0542042

51

COOLING SYSTEM - PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2 HUMP HOSE 2.5 STRAIGHT 1 HUMP HOSE 3"-2.5" 1 T-BOLT CLAMP (3.31" - 3.55") 1 HOSE 48MM-2.5" 5 T-BOLT CLAMP (2.5") 1 BOLT-ON CLAMP (2") 1 FLG SCREW (M6-1.00 X 16MM) 1 FLG LOCKNUT (M6-1.00) 2 WORM CLAMP (1-1/2" TO 2-1/2") 1 MOUNTING CRADLE 1 BOLT (1/4-NC X 1/2") 1 FLG LOCKNUT (1/4-NC) 1 CABLE TIE (1/2") 20" LG 1 CLAMP (2.00") PAIR 1 PLUG (06S) 1 HEAT SHIELD 1 CHARGE AIR TUBE 1 CHARGE AIR TUBE (-40) 6 T-BOLT CLAMP (2.750" TO 3.062") SP 1 UPPER RADIATOR HOSE 1 UPPER RADIATOR HOSE 1 LOWER RADIATOR HOSE 1 S/O COUPLER (32H-32H-10H) 1 COVER PLATE 2 BOLT (1/4-NC X 2.75, GD5)

159-551 157-813 118-421 195-2677 110-815 105-2564 106-712 106-385 105-1211 105-2172 105-174 105-832 110-031 110-970 154-384 195-2788 195-2680 195-2679 105-1261 195-2763 195-2681 195-2764 150-6128 110-973 107-743

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542042

52

COOLING SYSTEM - EXPANSION TANK

9

18

2

4

1 8

14

5

13

11 12

6 7

8 19 15

3 8

17

16 10

01

ID0542062

53

COOLING SYSTEM - EXPANSION TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 EXPANSION TANK 1 RADIATOR CAP (16 PSI) 1 COOLANT LEVEL SENSOR 1 SIGHT GAUGE (12N) 1 S/O COUPLER (04N-05H45) 1 S/O COUPLER (12S-12H45) 4 FLG LK SCREW (M8-1.25 X 20MM) 6 WORM CLAMP (1/4" TO 5/8") 2 CONNECTOR (04N-06H) 2 WORM CLAMP (7/16" TO 1") 4 CLIP NUT (M8-1.25) 1 BOLT-ON CLAMP (1/2") 18 BULK HOSE (5/16") 34 BULK HOSE (3/8") 29 BULK HOSE (3/8") 29 BULK HOSE (3/4") 1 METAL CABLE TIE (0.18:) 7.9" LG 34 ALUMINIZED SLEEVING (1") 29 ALUMINIZED SLEEVING (1")

302-7439 111-084 215-1691 110-549 150-4213 155-196 106-991 110-249 157-931 110-217 106-551 110-126 116-108 116-881 116-881 116-751 105-2105 105-2199 105-2199

DESCRIPTION

REMARKS

USE 1 @ 18" USE 1 @ 34" USE 1 @ 29" USE 1 @ 29" USE 1 @ 34" USE 1 @ 29"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542062

54

DEF SYSTEM

BEGINS W/ S/N_______

9

4

29 23 8 26 10 32 25

30

22

20

36

37

7

3

19

21

6 5 28

35

41 24

1

27

18

31

40

2

17 33

16

34

12

13

14

39

38

11 15

02

ID0711140

55

DEF SYSTEM

BEGINS W/ S/N_______ REF PART NO. NUMBER

QTY

1 105-1544 2 105-1601 3 105-2028 4 105-2105 5 105-2105 6 105-2131 7 105-2185 8 105-2193 9 105-2199 10 105-2199 11 105-226 12 106-160 13 106-228 14 106-385 15 106-386 16 106-678 17 106-712 18 106-806 19 106-991 20 107-193 21 110-030 22 110-217 23 110-249 24 115-563 25 116-750 26 116-750 27 116-750 28 116-750 29 150-2613 30 150-2613 31 150-4025 32 150-5859 33 150-6168 34 195-2702 35 195-3042 36 195-3080 37 195-3081 38 215-2454 39 302-7573 40 302-9626 41 322-390

27 ALUMINIZED SLEEVING (1") 1 SHOULDER WASHER 1 STEEL STRAP 1 METAL CABLE TIE (0.18:) 7.9" LG 1 METAL CABLE TIE (0.18:) 7.9" LG 1 EDGE CLIP TOP PARALLEL (.12-.24) 1 P-CLAMP (.625) 1 BOLT-ON CLAMP (1") 34 ALUMINIZED SLEEVING (1") 39 ALUMINIZED SLEEVING (1") 1 WASHER (5/16") 1 SCREW (M8-1.25 X 120MM) 1 SCREW (M5-0.80 X 10MM) 1 FLG LOCKNUT (M6-1.00) 1 FLG LOCKNUT (M8-1.25) 1 LOCKNUT (1/4-NF, GR C) 1 FLG SCREW (M6-1.00 X 16MM) 1 FLG LK SCREW (M12-1.75 X 25MM) 1 FLG LK SCREW (M8-1.25 X 20MM, CL8.8 NLK) 1 SCREW (M6-1.00 X 16MM,BUT SOC) 1 CABLE TIE (1/16" TO 4") 1 WORM CLAMP (7/16" TO 1") 1 WORM CLAMP (1/4" TO 5/8") 1 COMPRESSION SPRING 4 BULK HOSE (5/8") 33 BULK HOSE (5/8") 30 BULK HOSE (5/8") 42 BULK HOSE (5/8") 52 HOSE, BULK (5/16" COOLANT/HEATER) 80 HOSE, BULK (5/16" COOLANT/HEATER) 1 COOLANT CONTROL VALVE 1 S/O RUN TEE (10H-05H-10H) 1 S/O RUN TEE (10H-05H-10H) 1 DEF FLUID DOSING LINE (750MM) 1 TANK, DEF 5 GAL (TRANSLUCENT) 1 HOSE, DEF RETURN (05/06-J2044-40") 1 HOSE, DEF SUPPLY (06/J2044-40") 1 BUTTON HEAD CABLE TIE 1 BRACKET 1 VALVE BRACKET 1 SLEEVE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0711140

56

DEF SYSTEM

ENDS W/ S/N_______

35 32 34

20

18

29

8 10

38

7

34

36

37 20 21 23

33 24

19

27

1 28

2

6 5 4 3

30

40 34

22 7

41 39

10

10

16 26 17

12

25 9

31 23

14

15

11 13

03

ID0542183

57

DEF SYSTEM

ENDS W/ S/N_______ REF PART NO. NUMBER

QTY

1 150-4025 2 195-2684 3 106-678 4 105-1601 5 115-563 6 322-390 7 116-750 8 150-5859 9 106-228 10 110-217 11 105-226 12 106-160 13 106-386 14 302-7573 15 215-2454 16 106-806 17 150-6168 18 110-249 19 110-030 20 105-2193 21 107-193 22 105-2185 23 106-385 24 106-991 25 302-9626 26 106-712 27 105-2028 28 195-2702 29 116-750 30 116-750 31 116-750 32 150-2613 33 150-2613 34 105-2105 35 105-2199 36 105-2199 37 195-2106 38 195-2106 39 105-1544 40 105-2131 41 105-2105

1 COOLANT CONTROL VALVE 1 DEF TANK 4 LOCKNUT (1/4-NF) 4 SHOULDER WASHER 4 COMPRESSION SPRING 4 SLEEVE 5 BULK HOSE (5/8") 1 S/O RUN TEE (10H-05H-10H) 2 SCREW (M5-0.80 X 10MM) 10 WORM CLAMP (7/16" TO 1") 3 WASHER (5/16") 3 SCREW (M8-1.25 X 120MM) 3 FLG LOCKNUT (M8-1.25) 1 BRACKET 1 BUTTON HEAD CABLE TIE 2 FLG LK SCREW (M12-1.75 X 25MM) 1 S/O RUN TEE (10H-05H-10H) 4 WORM CLAMP (1/4" TO 5/8") 2 CABLE TIE (1/16" TO 4") 2 BOLT-ON CLAMP (1") 1 SCREW (M6-1.00 X 16MM,BUT SOC) 1 P-CLAMP (.625) 3 FLG LOCKNUT (M6-1.00) 1 FLG LK SCREW (M8-1.25 X 20MM) 1 VALVE BRACKET 2 FLG SCREW (M6-1.00 X 16MM) 2 STEEL STRAP 1 DEF FLUID DOSING LINE (750MM) 33 BULK HOSE (5/8") 30 BULK HOSE (5/8") 42 BULK HOSE (5/8") 52 HOSE, BULK (5/16" COOLANT/HEATER) 80 HOSE, BULK (5/16" COOLANT/HEATER) 6 METAL CABLE TIE (0.18:) 7.9" LG 34 ALUMINIZED SLEEVING (1") 39 ALUMINIZED SLEEVING (1") 1 DEF HEATED HOSE (06/J2044/90-1.0M) 1 DEF HEATED HOSE (06/J2044/90-1.0M) 27 ALUMINIZED SLEEVING (1") 1 EDGE CLIP TOP PARALLEL (.12-.24) 1 METAL CABLE TIE (0.18:) 7.9" LG

DESCRIPTION

REMARKS

USE 1 @ 33" USE 1 @ 30" USE 1 @ 42" USE 1 @ 52" USE 1 @ 80" USE 1 @ 34" USE 1 @ 39" USE 1 @ 27"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0542183

58

DEF PUMP SERVICE PARTS

4 5

3

6

SEE FOOTNOTE 1

1

2

04

ID0383256

59

DEF PUMP SERVICE PARTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 FILTER KIT, DEF SUPPLY MODULE 1 FILTER CAP, DEF SUPPLY MODULE 1 FITTING, CONNECTOR (OUTLET) 1 FITTING, CONNECTOR (INLET) 1 FITTING, CONNECTOR (BACKFLOW) 3 GASKET, CIRCULAR (O-RING)

500-2679 500-2678 500-2681 500-2682 500-2680 500-2683

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. FOR MODULE REPLACEMENT REFER TO CUMMINS SERVICE CENTER. EBU PART NUMBER 2871879.

NOTE:

04

ID0383256

60

DEF TANK 3

2

6

5 4 7

1 01

ID0553341

61

DEF TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

500-3412 500-2872 500-2686 500-3410 500-2873 500-2874 500-3411

DESCRIPTION

REMARKS

DEF TANK MFHU, DEF, 40 MICRON, II DEF MOUNTING RING, SERVICE KIT O-RING KIT SENSOR KIT, DEF, II FILTER, 40 MICRON, KIT DEF CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553341

62

NOTES:

ID0134963

63

FRAME COMPONENTS

64

SPINDLE DRIVE

3 5 4

7

18

14 13 1

11 8

2

15 6 19

9

17 12

16 10 15

04

ID0503609

65

SPINDLE DRIVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 COVER PLATE 2 SCREW (M10-1.50 X 20MM, 10.9) 7 SCREW (M12-1.75 X 140MM, SOC) 1 O-RING (250 D70) 1 HYDRAULIC MOTOR 1 SAVERLOK CONNECTION 1 OUTPUT COLLAR 1 O-RING (227 D70) 4 SHLD BLT (M10 X 60MM, M8-1.25) 2 PLATE 1 1.75" 2 - PIECE SHAFT COLLAR 4 SPRING (.720" X 2.5") 1 PE30 ROTARY ENCODER W/ RESONATOR 1 O-RING (217 D70) 2 SWIVEL ELBOW (-06S-06P) 9 FEP BULK HOSE (3/8"OD) 1 SAVERLOK COLLAR 1 GEAR BOX ASSEMBLY 1 SAVERLOK JT/1.76

301-7065 105-274 105-678 105-1627 150-5412 160-1440 302-6178 105-2488 105-2485 302-6180 105-2486 105-2649 215-2808 155-724 150-5885 105-2611 302-6181 160-1398 400-3054

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 100 FT-LBS SEE NOT SHOWN FOR SERVICE PARTS APPLY 256-666; GREASE TO SPLINES

SEE FOOTNOTE 1

SEE NOT SHOWN; REPLACEMENT O-RING 157-068

NOT SHOWN:

400-3067 400-3054 400-3076 500-2287 500-2288 500-3393 500-3191 500-3739 500-3193 500-3194 190-3064

1 1 1 1 1

SAVERLOK JT/#600 SAVERLOK JT/1.76 SAVERLOK JT/#600 M SHIFT COIL PROPORTIONAL SHIFT CARTRIDGE COIL RETAINING NUT ROTARY VALVE WEAR PLATE DISTRIBUTOR SEAL KIT DISTRIBUTOR HOUSING VALVING REBUILD KIT

SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412 SERVICE PART FOR 150-5412

FOOTNOTES:

1 TORQUE (302-6181) TO (160-1440) USING SPINDLE TORQUE AND MACHINE WRENCHES. TORQUE TO 4500-5000 PSI GAUGE READING IN THE LOW SPEED SETTING. LUBRICATE ALL THREADS AND CONTACTING SURFACES ON SAVERLOKS WITH TOOL JOINT COMPOUND DURING ASSEMBLY OR REPLACEMENT OF SAVERLOK.

NOTE:

1. DURING ASSEMBLY & REPLACEMENT, BREAK IN CONTACT SHOULDERS OR SAVERLOKS BY TIGHTENING (302-6181) TO RECOMMENDED TORQUE LEVELS IN FOOTNOTE, THEN IMMEDIATELY LOOSENING. REPEAT 5 TIMES. DURING DISASSEMBLY, CLOSE FRONT WRENCH PRIOR TO POSITIONING. CARRIAGE FOR (302-6181) REMOVAL. DO NOT CLOSE FRONT WRENCH WITH SAVERLOK POSITIONED IN FRONT WRENCH. 2. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0503609

66

ROTATION GEAR BOX 7 3 25 24

28 2 30

26

19

18

17

16

1

33 34 29

35

27

31

32

12

13

14

15

38

36

37

22

20

23 6 5 4 21 39 23

11 10 8 01

9 ID0533905

67

ROTATION GEAR BOX REF PART NO. NUMBER

QTY

DESCRIPTION

160-1398 ROTATION GEAR BOX 1 302-6184 1 GEAR BOX MACHINED CASTING 2 302-6183 1 GEAR BOX MACHINED CASTING 3 160-1391 1 INPUT PINION 4 160-1441 1 OUTPUT SHAFT 5 126-064 1 TAPERED BEARING (4.330") 6 126-063 1 TAPERED RACE (6.496") 7 125-1092 2 Tapered roller bearing 8 179-310 1 SHIM .020" 9 165-812 1 SHIM 10 165-811 1 SHIM 11 165-810 1 SHIM 12 107-577 1 SHIM (.020) 13 165-844 1 SHIM (.178MM) 14 165-843 1 SHIM (.076MM) 15 165-842 1 SHIM (.051MM) 16 105-1362 1 SHIM (3.906" X 3.531" X .002") 17 105-1361 1 SHIM (3.750" X 3.500" X .003") 18 105-1360 1 SHIM (3.906" X 3.531" X .007") 19 105-1359 1 SHIM (3.906" X 3.531" X .020") 20 168-035 1 IDLER GEAR 21 160-1444 1 OUTPUT GEAR 22 107-050 2 PRECISION DOWEL PIN (M12 X 30) 23 157-631 2 INTERNAL SEAL (4.250") 24 106-335 17 SCREW (M12-1.75 X 70MM) 25 300-2536 2 LIFT EYE 26 150-2407 1 PLUG (M18 X 1.0) 27 150-3777 1 PLUG, MAGNETIC (-12S) 28 500-302 1 PLUG (-12 S) 29 514-123 1 PICKUP TUBE (02N-02NF90-2") 30 159-003 1 AIR VENT (02N) 31 302-6179 2 MAGNET SPACER 32 149-456 2 O-RING (-023 D90) 33 105-1973 1 MAGNET 34 105-2487 1 SCREW (1/4"-20 X 5 1/2", SOC, S.S.) 35 105-1849 1 CAM WASHER (1/4", 0.45" O.D.) 36 105-1848 1 NUT (HEX, 1/4"-20, S.S.) 37 159-392 1 PLUG (12S, SOC) 38 125-1093 2 TAPERED BEARING SET (2.250") 39 125-1211 1 TAPERED BRNG/RACE (110MM)

REMARKS

INCLUDES REF No's 1 THRU 39

USE LOCTITE 242 OR EQUIVALENT TORQUE TO 60 FT LBS

USE LOCTITE 243 OR EQUIVALENT TORQUE TO 45 IN LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0533905

68

GEAR BOX MOUNTING

1 3 2

4

01

ID0542109

69

GEAR BOX MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4

4 SCREW (M20-2.50 X 40MM, 10.9) 16 CAM WASHER (3/4") 4 SCREW (M20-2.50 X 60MM, 10.9) 2 PRECISION DOWEL PIN (M12 X 30)

106-611 105-498 106-075 107-050

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT / TORQUE TO 250 FT-LBS USE LOCTITE 242 OR EQUIVALENT / TORQUE TO 250 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542109

70

THRUST DRIVE

3

12

15

14

2

7

6 11

4

8 01

9

10

5

13

1 ID0543541

71

THRUST DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

140-1378 2 ROLLER (2.75") 105-378 2 JAM NUT (1-NF) 106-797 20 SCREW (M12-1.75 X 35MM, SOC) 302-6373 4 BAR 302-7757 2 PLATE, ROLLER 140-1041 8 ROLLER 106-724 20 FLG SCREW (M10-1.50 X 25MM) 105-362 8 FLG NUT (7/8-NF) 105-363 8 WASHER (7/8") 106-932 8 SCREW (M8-1.25 X 45MM) 302-7758 2 PLATE, ROLLER FRONT 150-5414 2 HYD MOTOR W PINION W BRAKE MOUNT 108-220 8 SLAB BASE WELD NUT (M8-1.25) 303-0139 1 BAR 105-892 5 SCREW (M8-1.25 X 30MM, SOC)

REMARKS

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 110 FT-LBS USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 80 FT-LBS USE LOCTITE 242 OR EQUIVALENT, DO NOT OVER TIGHTEN

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0543541

72

POSITION SENSOR

1 3 10

11 4 10

9

10

2

7 5

8

02

6

ID0568614

73

POSITION SENSOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 HOUSING 1 PLATE 1 FILTERED AIR BREATHER VENT 1 REDUCER (12S-06SF) 1 SHAFT 1 BALL JOINT (1/4-NF) 2 BALL JOINT (1/4-NF) 1 NUT (1/4-NF) 2 FLG LK BOLT (1/4-NF X 1/2") 1 SENSOR, POSITION, LINEAR 1 ORING (020)

362-2801 302-9287 105-2447 155-129 302-7358 110-565 110-774 105-152 106-114 215-3124 157-042

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. HAND PACK HOUSING WITH NLGI GC-LB GREASE OR EQUIVALENT 2. BREATHER SHOULD FACE DOWN

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0568614

74

ASSISTED MAKEUP

2

6

7 9

4

5 1

9 3

01

8

ID0551700

75

ASSISTED MAKEUP REF PART NO. NUMBER

QTY

1 350-5922 2 302-6567 3 302-6565 4 105-095 5 106-386 6 105-806 7 107-499 8 106-685 9 106-678

1 POSISTION SENSOR (100MM) 1 PIN 1 SWIVEL ARM 2 WASHER (1/4") 1 FLG LOCKNUT (M8-1.25) 1 SCREW (M8-1.25 X 25MM) 2 SHLD BLT(M16 X 90MM,M12-1.75) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 3 LOCKNUT (1/4-NF)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 243 OR EQUIVALENT ON SWIVEL BOLTS.

NOTE:

01

ID0551700

76

MODULAR BRAKE AND THRUST DRIVE COVER BEGINS WITH S/N: DWPJT24XVP0000407

3 2 1

03

ID0742169

77

MODULAR BRAKE AND THRUST DRIVE COVER BEGINS WITH S/N: DWPJT24XVP0000407 REF PART NO. NUMBER

QTY

1 160-1422 2 300-11134 3 105-273

1 MODULAR BRAKE 1 COVER PLATE 2 SCREW (M12-1.75 X 30MM, CL 8.8)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUVALENT

NOT SHOWN:

FOOTNOTES:

1. USE SILICONE SEALER BETWEEN 160-1422 MODULAR BRAKE AND MOTOR 2. USE SILICONE SEALER BETWEEN 300-11134 COVER PLATE AND MOTOR

NOTE:

03

ID0742169

78

MODULAR BRAKE

ENDS WITH S/N: DWPJT24XAN0000406

9

8 7 6 5 4 3 2 1

03

ID0543542

79

MODULAR BRAKE

ENDS WITH S/N: DWPJT24XAN0000406 REF PART NO. NUMBER

QTY

1 160-1422 2 153-216 3 160-1058 4 500-228 5 125-030 6 105-095 7 105-2590 8 160-1057 9 105-1669

1 MODULAR BRAKE 1 O-RING (242 D90) 1 SHAFT 1 INTERNAL SNAP RING (1.562") 1 BALL BEARING (.669) 1 WASHER (1/4") 1 BOLT (1/4-NC X 1/2", SOC, LOW HEAD, SS) 1 COVER 2 SCREW (M12-1.75 X 120MM) 10.9

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1 USE SILICONE SEALER BETWEEN BRAKE AND MOTOR

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0543542

80

THRUST ENCODER MOUNT KIT SEE FOOTNOTE 1 FOR S/N BREAKS

2 1 NOT INCLUDED IN KIT

18

SEE FOOTNOTE 2

3

19

5

20

4 9 6

SEE FOOTNOTE 2

11

7

12 8 13

9

14 10

16 15 17

05

ID0742110

81

THRUST ENCODER MOUNT KIT SEE FOOTNOTE 1 FOR S/N BREAKS REF PART NO. NUMBER

QTY

190-10084 1 215-10011 2 215-10046 3 157-10001 4 300-10027 5 107-366 6 105-3098 7 157-159 8 170-1241 9 105-3063 10 105-3076 11 105-2591 12 125-030 13 115-10001 14 300-10028 15 160-10009 16 105-10171 17 500-228 18 106-645 19 300-10024 20 153-216

- THRUST ENCODER MOUNT KIT 0 ENCODER, J1939, ABSOLUTE 1 ENCODER JUMPER 1 O-RING (2.4MM X 41.6MM, D70) 1 CAP 4 SCREW (M6-1.00 X 30MM, CL 8.8) 4 SCREW (M4-0.70 X 8MM, SOC, CL 12.9) 1 O-RING (033 D90) 1 SLEEVE BEARING (14MM) 2 COUPLING (10MM) 1 SPIDER CENTER (1.078") 1 WASHER 1 BALL BEARING (.669) 1 E-CLIP RING (.375") 1 ADAPTER 1 SHAFT 1 SET SCREW (#10-24 X 1/8", CUP) 1 INTERNAL SNAP RING (1.562") 2 SCREW (M12-1.75 X 110MM, 10.9) 1 HOUSING 1 O-RING (242 D90)

DESCRIPTION

REMARKS

INCLUDES REF #2 THRU 20 •••••NOT INCLUDED IN KIT••••• SEE FOOTNOTE 2 APPLY O-RING GREASE SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUVALENT USE LOCTITE 242 OR EQUVALENT APPLY O-RING GREASE USE LOCTITE 242 OR EQUVALENT ON SET SCREW, TORQUE TO 40 IN-LBS

USE LOCTITE 242 OR EQUVALENT, TORQUE TO 30 IN-LBS USE LOCTITE 242 OR EQUVALENT APPLY O-RING GREASE

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: JT24 DWPJT24XVP0000407 BEGINS WITH S/N: JT32 DWPJT32XAP0000045, AT32 DWPAT32XPP0000104 BEGINS WITH S/N: JT40 DWPJT40APP0000026, AT40 DWPAT40ACP0000038 2. APPLY SILICONE SEALER TO GAP BETWEEN 215-10011 ENCODER AND 300-10027 CAP AFTER ASSEMBLY

NOTE:

05

ID0742110

82

ENCODER

ENDS WITH S/N: DWPJT24XAN0000406

7

12 11

10 15 9 6 13 2 4

5

8 1 14 3

05

ID0543583

83

ENCODER

ENDS WITH S/N: DWPJT24XAN0000406 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 BALL BEARING (.669) 1 INTERNAL SNAP RING (1.562") 1 SHAFT 1 MAGNET 1 BOLT (1/4-NC X 1/2", SOC, LOW HEAD, SS) 1 COVER 1 ABSOLUTE ENCODER, NON CONTACT 1 WASHER 2 SCREW (M12-1.75 X 35MM) 2 PLATE, SPACER 2 PLATE, CLAMP 4 FLG LK SCREW (M6-1.00 X 20MM) 4 NUTSERT (M6X1.0) CLOSED 1 NUTSERT (1/4-NC) 1 O-RING, -032, D-90, POLYURETHANE

125-030 500-228 160-1058 105-1973 105-2590 160-1057 215-2896 105-2591 105-247 302-9616 302-9615 106-379 105-2685 106-015 157-194

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 1 SEE ID0742110 FOR UPDATED ENCODER AND MOUNT KIT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1 USE SILICONE SEALER BETWEEN 160-1057 ( COVER ) AND MOTOR

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0543583

84

FRONT WRENCH 22

20 7 6

2 3

4 5

1

14

26

15

15 18

14 10

29

27

13 30

13 21

11

24

28 12 19

25

17 8 16

9 23

03

ID0502657

85

FRONT WRENCH REF PART NO. NUMBER

QTY

1 350-1568 2 301-9240 3 106-771 4 302-4611 5 375-1185 6 106-391 7 106-547 8 179-504 9 106-382 10 302-4618 11 106-685 12 106-334 13 107-043 14 106-390 15 105-894 16 106-398 17 106-478 18 302-6358 19 115-704 20 302-6013 21 150-1614 22 107-890 23 362-2666 24 107-870 25 110-033 26 154-229 27 303-2092 28 150-5129 29 106-234 30 105-2825

1 WRENCH 1 INSERT MOUNT 1 SCREW (M12-1.75 X 60MM, SOC) 2 SPACER 2 WRENCH INSERT 2 WASHER (M12) 2 SCREW (M12-1.75 X 40MM,10.9) 2 WRENCH PIN - SHORT 2 FLG LK SCREW (M10-1.50 X 20MM) 2 CYLINDER MOUNT 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 SCREW (M12-1.75 X 50MM) 2 SHLD BLT (M12 X 35MM,M10-1.50) 2 WASHER (M10) 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 WASHER (M16, HARDENED) 6 SCREW (M16-2.00 X 40MM, 10.9) 1 SHIM (.060") 4 BULK EDGE (1/4", SOLD PER 1") 1 CYLINDER ASSEMBLY 1 CYLINDER (1.0 X .50 X 1.65) 4 SCREW (M16 -2.00 X 50MM, SOC) 2 PIPE GUIDE (2.63") 2 PULL PIN (.5 X 5") 2 HAIR CLIP PIN (1/8" X 1/2") 1 BK CONNECTOR (06O-06O90BK) 1 BRACKET 1 LUBRICATER NOZZLE ASSEMBLY 2 SCREW (M6-1.00 X 12MM) 1 JAM NUT (11/16-NS)

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

USE 1 @ 4" APPLY HYD OIL / TORQUE TO 220 FT-LBS

NOT SHOWN:

302-5226 1 INSERT MOUNT 106-797 2 SCREW (M12-1.75 X 35MM, SOC 105-1686 2 SOCKET HEAD CAP (M12)

FOOTNOTES:

NOTE:

03

ID0502657

86

REAR WRENCH 19

8

14 13 11 10 9

12

1

4 5 6 7

17

20 15

18

2

3

21

16 02

ID0502770

87

REAR WRENCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 WRENCH 2 COVER PLATE 6 FLG LK SCREW (M10-1.50 X 20MM) 1 ROTATING WRENCH 2 WRENCH PIN - SHORT 1 PIN 1 COMPOSITION BUSHING (1.000") 4 SCREW (M16 -2.00 X 50MM, SOC) 1 INSERT MOUNT 1 SCREW (M12-1.75 X 60MM, SOC) 2 SPACER 2 WRENCH INSERT 2 WASHER (M12) 2 SCREW (M12-1.75 X 40MM,10.9) 1 COMPOSITION BUSHING (1.25") 1 TAPERED INSERT (1.25") 1 TAPERED PIN (31.7MM X 221MM) 1 FLG SCREW (M12-1.75 X 30MM) 1 CYLINDER ASSEMBLY 1 CYL (2.0 X 1.0 X 2.5) 2 PIN

350-1568 302-4619 106-382 302-4612 179-504 302-4616 125-770 107-890 301-9240 106-771 302-4611 375-1185 106-391 106-547 125-771 181-982 303-278 106-469 302-6013 149-667 302-4617

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

APPLY HYD OIL / TORQUE TO 220 FT-LBS

NOT SHOWN:

302-5226 1 INSERT MOUNT 106-797 2 SCREW (M12-1.75 X 35MM, SOC 105-1686 2 SOCKET HEAD CAP (M12)

FOOTNOTES:

NOTE:

02

ID0502770

88

PIPE GUIDES

15

14 7 3

2 4 8 17

9

16 13

12 10

6

11 1 14 5 15

02

ID0563006

89

PIPE GUIDES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 PIPE GUIDE MOUNT 1 WIPER CATCH 1 COVER 1 CURRENT TRANSFORMER 1 SPLIT ROD WIPER 1.75" ID 2 PIPE GUIDE (2.63") 4 SCREW (M8-1.25 X 80MM) 4 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 4 FLG LK NUT (M12-1.75) 4 FLG SCREW (M12-1.75 X 30MM) 2 LYNCH PIN (7/16" X 2") 4 SPLIT RING 4 LANYARD LOOP/EYE 8" 2 HAIR CLIP PIN (1/8" X 1/2") 2 PIN

302-7294 302-0980 302-7290 215-1081 149-973 362-2666 106-602 106-561 106-381 106-386 106-709 106-469 110-228 105-640 105-1859 110-033 300-1091

DESCRIPTION

REMARKS

NOT SHOWN:

215-2872

1 CURRENT COIL CABLE (3.7M)

FOOTNOTES:

NOTE:

02

ID0563006

90

HOSE CARRIER

11

9 17 1

13

19

6

18 2

15 7

5

10

14

20

16

8

3

18 21

12

4 03

ID0559849

91

HOSE CARRIER REF PART NO. NUMBER

QTY

1 302-7731 2 302-6380 3 105-600 4 106-194 5 105-799 6 106-387 7 106-551 8 105-2253 9 107-585 10 302-6385 11 302-9629 12 118-1021 13 106-163 14 106-386 15 110-126 16 211-078 17 106-382 18 105-2807 19 106-390 20 107-312 21 106-385

1 HOSE TRACK MOUNT 1 COVER 8 CARRIAGE BOLT (3/8-NC X 1") 8 FLANGE LOCKNUT (3/8-NC) 6 FLG LK SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 4 CLIP NUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 20MM,SERRATED,BX) 3 FLG LK SCREW (M10-1.50 X 16MM) 1 MOUNT ANGLE 1 COVER 1 HOSE CARRIER 1 FLG SCREW (M8-1.25 X 30MM) 1 FLG LOCKNUT (M8-1.25) 1 BOLT-ON CLAMP (1/2") 1 CONNECTOR CAP (TURCK RS-CC) 1 FLG LK SCREW (M10-1.50 X 20MM) 2 BOLT-ON CLAMP (7/8") 1 WASHER (M10) 1 SCREW (M6-1.00 X 25MM, BUT SOC) 1 FLG LOCKNUT (M6-1.00)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 105-2106 (STUD, M6-1.0,30MM LONG) IS NOT TO PROTRUDE INSIDE OF THE HOSE CARRIER (USE LOCTITE 242 OR EQUIVALENT), USE BEFORE CMW S/N: DWPJT24XJL0000026 2. 107-312 (SCREW (M6-1.00 X 25MM, BUT SOC) TO BE USED AFTER CMW S/N:DWPJT24XKL0000025

NOTE:

03

ID0559849

92

TRACK GROUP

21 6 6

3 4 5

22

13

8

7

12 17

10

14 2 19

1

18

20 16 11 9 15

01

ID0501279

93

TRACK GROUP REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-727 7 SCREW (M20-2.50 X 180MM, 10.9) 2 106-665 7 LOCKNUT (M20-2.50, 10.9) 3 301-7734 1 YOKE 4 362-2230 1 URETHANE SPRING 5 302-6740 1 END PLATE 6 105-248 2 SCREW (M12-1.75 X 25MM, SOC) 7 301-9225 1 ADAPTER FITTING 8 150-5635 1 QDC ADAPTER (SMK15-04S) 9 141-586 1 23 TOOTH TRACK SPROCKET 10 150-5502 1 HYDRAULIC MOTOR 11 160-1411 1 PLANETARY GEARBOX 12 106-267 2 SCREW (M8-1.25 X 35MM) 13 105-1703 4 SCREW (M12-1.75 X 70 SOC 12.9 ZP) 14 105-969 5 FLG BOLT (5/8-NC X 1-1/2",GD8) 15 105-114 9 LUG NUT (1/2-NF) 16 157-1001 1 O-RING (2-158 D75) 17 157-041 1 O-RING (152 D70) 18 155-716 1 O-RING (016 D70) 19 362-2229 1 RUBBER TRACK (300MM,88P,52.5MM) 20 129-010 14 IDLER ROLLER PARTS 21 170-1152 2 RETURN ROLLER ASSEMBLY 22 150-5404 2 GREASE CYLINDER PARTS ASS'Y

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

500-3388

SEAL KIT

SEE FOOTNOTE 1

FOOTNOTES:

1 SERVICE PARTS FOR 150-5502 HYDRAULIC MOTOR

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0501279

94

TRACK ROLLER

2

1

3

02

ID0043096

95

TRACK ROLLER REF PART NO. NUMBER

1 2 3

309-423 125-135 343-825

QTY

DESCRIPTION

REMARKS

1 ROLLER SHELL 2 BALL BEARING (2.362") 1 ROLLER SHAFT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0043096

96

RETURN ROLLER

15 13 14

4

2

9 7

11

1

6

12

8

14 5

3 10 8 6 7 9

01

ID0501514

97

RETURN ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

170-1152 301-7734 362-2230 300-9846 105-2536 300-9584 150-5391 105-2534 157-132 105-2535 125-299 301-9225 150-5635 302-6740 105-248 150-5404

QTY

DESCRIPTION

RETURN ROLLER ASSEMBLY 1 YOKE 1 URETHANE SPRING 1 IDLER SHAFT 2 IDLER NUT 1 IDLER 2 EXTERNAL LIP SEAL 2 DIRT SHIELD 2 O-RING (028 D70) 1 CAM WASHER (1-3/8") 1 TAPERED BRNG/RACE (1.375") 1 ADAPTER FITTING 1 QDC ADAPTER (SMK15-04S) 1 END PLATE 2 SCREW (M12-1.75 X 25MM, SOC) 2 GREASE CYLINDER PARTS ASS'Y

REMARKS

INCLUDES REF NO'S: 3-10

LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0501514

98

GREASE CYLINDER

1 5 4 6 3 2

01

ID0501549

99

GREASE CYLINDER REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 1 1 1 1 1

302-6744 302-6741 157-021 500-031 301-9225 150-5635

DESCRIPTION

REMARKS

GREASE CYLINDER BARREL CYLINDER ROD BACKUP RING (228 D90) O-RING (228 D90) ADAPTER FITTING QDC ADAPTER (SMK15-04S)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0501549

100

REAR STABILIZER

17 19 18 16

20 21 9

22 10 3

15

13

9

11 12

14 5

1

4 6

7 8 2 01

ID0501435

101

REAR STABILIZER REF PART NO. NUMBER

QTY

1 300-9578 2 302-8674 3 301-7864 4 301-9786 5 105-1974 6 125-760 7 301-9787 8 115-511 9 125-773 10 125-538 11 181-974 12 179-338 13 105-969 14 118-015 15 125-444 16 183-768 17 181-975 18 106-470 19 183-957 20 154-220 21 154-226 22 151-136

1 STABILIZER CROSS 1 STABILIZER PAD 1 RIGHT STABILIZER 2 PIN 2 SCREW (M12-1.75 X 45MM, SOC) 2 COMPOSITION BUSHING (1.5) 1 BARREL PIN 2 KLIP RING (1.50") 3 COMPOSITION BUSHING (1.75") 1 COMPOSITION BUSHING (1.5") 1 TAPERED INSERT (1.5") 1 TAPERED PIN (1.500" X 5.850") 1 FLG BOLT (5/8-NC X 1-1/2",GD8) 2 EXTERNAL SNAP RING (1.500") 1 THRUST WASHER (1.750") 1 TAPERED PIN (44.4MM X 205MM) 2 TAPERED INSERT (1.75") 2 FLG SCREW (M16-2.0 X 40MM) 1 TAPERED PIN (1.75 X 4.33) 1 CONNECTOR (04O-06S) 1 CONNECTOR (04O-06S90) 2 CYL (3.0 X 1.50 X 8.0)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

301-5595

PIN REMOVAL ADAPTER

FOOTNOTES:

NOTE:

01

ID0501435

102

PIVOT

7 16

19

5

2

17

1

7 5

6

17

18

3

4

18 17 2

4 17

7

10 5

15 14 11

5 16

6

7

9

8

11 14

02

12

13

ID0560718

103

PIVOT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 COMPOSITION BUSHING (2") 2 SCREW (M24-3.00 X 50MM, 10.9) 1 PIN ( 1.75" X 8.395" ) 2 COMPOSITION BUSHING (1.756") 4 WASHER (1", ZP) 2 WASHER (1/2") 4 FLG LK SCREW (M12-1.75 X 25MM) 1 TAPERED PIN (2.000" X 16.310") 1 TAPERED INSERT (2") 1 FLG LK SCREW (M20-2.50 X 50MM) 2 ROLLER 1 SCREW (M16-2.00 X 25MM) 1 SCREW (M24-3.00 X 140MM) 2 WASHER (M24) 1 LOCKNUT (M24-3.0,PRV TRQ,10.9) 2 WASHER (M12) 4 COMPOSITION BUSHING (1.75") 2 CYL (3.0 X 1.75 X 6.0) 2 MACHINERY BUSHING (2.000")

125-754 106-600 302-8874 125-739 105-2515 105-071 106-806 302-8186 184-064 107-205 302-8188 106-877 106-519 106-625 106-587 105-794 125-773 151-058 110-168

DESCRIPTION

REMARKS

USE LOCTITE 277 OR EQUIVALENT

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0560718

104

RACK MOUNTING

DETAIL A

A

B 3 2

4

1

DETAIL B 01

ID0551590

105

RACK MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4

1 MODULE 6 RACK 2 SCREW (M20-2.50 X 70MM, 10.9) 2 FLG NUT (M20-2.50, 10.9) 26 SCREW (M12-1.75 X 80MM, SOC)

160-1397 106-459 106-356 105-2175

DESCRIPTION

REMARKS

LUBRICATE WITH WD-40 OR EQUIVALENT TORQUE TO 60 FT-LB

NOT SHOWN:

105-1686

26 SOCKET HEAD CAP (M12)

FOOTNOTES:

NOTE:

01

ID0551590

106

FUEL TANK

11 2 5 6

10

4

15

13 12 9 7 8

5 6 6

1

5 14

3

02

ID0501581

107

FUEL TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 FUEL TANK 1 FUEL SENDER 1 PLUG (16S, SOC, FM) 2 S/O COUPLER (06N-06H90, BRS) 7 FLG SCREW (M8-1.25 X 20MM, GD8) 7 FLG LOCKNUT (M8-1.25) 2 BOLT-ON CLAMP (1/2") 1 FLG SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M10-1.50) 68 BULK HOSE (1/2",SOLD PER 1") 2 WORM CLAMP (7/16" TO 1") 12 BULK HOSE (2", SOLD PER IN) 2 WORM CLAMP (2.062" TO 2.750") 1 BOLT ON CLAMP (1/2" X 1/2" SET) 5 #10-24 NC NUTSERT

301-4959 215-2972 155-184 153-871 106-162 106-386 110-126 106-724 106-387 116-322 110-217 116-1003 110-134 105-2641 106-055

DESCRIPTION

REMARKS

INCLUDES GASKET AND SEALING HARDWARE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0501581

108

STABILIZER CYLINDER LOCK

2

1

01

ID0501644

109

STABILIZER CYLINDER LOCK REF PART NO. NUMBER

QTY

1 302-8465 2 110-228

1 LOCKOUT BAR 2 LYNCH PIN (7/16" X 2")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0501644

110

OPERATOR STATION MOUNT

BEGINS WITH CMW S/N: DWPJT24XAN0000325

2 3 11 3

4

10

1

6 9 5 4 8

7

5

02

ID0710131

111

OPERATOR STATION MOUNT

BEGINS WITH CMW S/N: DWPJT24XAN0000325 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1801 1 SCREW (M12-1.75 X 55MM, SP) 2 115-534 1 INTERNAL SNAP RING (5.485") 3 125-130 2 BALL BEARING (3.346") 4 106-767 10 SCREW (M8-1.25 X 20mm,BUT SOC) 5 106-386 11 FLG LOCKNUT (M8-1.25) 6 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 7 105-743 2 FLG LK SCREW (M12-1.75 X 45MM) 8 302-8950 1 FLOOR PLATE 9 117-505 1 ELECT. MASTIC INSULATOR PAD 10 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8) 11 178-432 1 WASHER

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1 1X 106-386 FLG LOCKNUT (M8-1.25) AND 1X 106-162 FLG SCREW (M8-1.25 X 20MM, GD8) ARE USED FOR 215-2964 OPERATOR STATION GROUND STRAP

NOTE:

02

ID0710131

112

OPERATOR STATION MOUNT

ENDS WITH CMW S/N: DWPJT24XVN0000324

2 3

5 1

11 4

7 10 6

4 9

8

6

03

ID0501510

113

OPERATOR STATION MOUNT

ENDS WITH CMW S/N: DWPJT24XVN0000324 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1801 1 SCREW (M12-1.75 X 55MM, SP) 2 115-534 1 INTERNAL SNAP RING (5.485") 3 105-2500 1 BUSHING (5.118 X 3.346 X 2.00) 4 106-767 10 SCREW (M8-1.25 X 20mm,BUT SOC) 5 301-2729 1 OPERATORS STATION MOUNT 6 106-386 11 FLG LOCKNUT (M8-1.25) 7 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 8 105-743 2 FLG LK SCREW (M12-2.00 X 45MM) 9 302-8950 1 FLOOR PLATE 10 117-505 1 ELECT. MASTIC INSULATOR PAD 11 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)

REMARKS

OBSOLETE

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1 1X 106-386 FLG LOCKNUT (M8-1.25) AND 1X 106-162 FLG SCREW (M8-1.25 X 20MM, GD8) ARE USED FOR 215-2964 OPERATOR STATION GROUND STRAP 2 SUPERCEDED BY 2X 125-130 (BALL BEARING (3.346"), AND 1X 178-432 (WASHER) REF ID0710131

NOTE:

1. IF UPDATING BUSHING 105-2500, USE 2X 125-130 & 1X 178-432, SEE OPERATER STATION MOUNT PARTS PAGE BEGINS WITH DWPJT24XAN0000325

03

ID0501510

114

CONTROL CONSOLE 6 37

8

21

32

34

40 14

18

13

10

30

11

15 39

22

30 38

3

33

35

26

9

17 16

27

5

36 19

1

20

24

2

12 28

25

29 21 23 30

31

7

4

21 05

ID0462330

115

CONTROL CONSOLE REF PART NO. NUMBER

QTY

1 302-6661 2 302-6669 3 302-6665 4 301-9424 5 105-1300 6 105-1300 7 105-1300 8 116-723 9 111-075 10 105-2889 11 214-563 12 215-1790 13 211-077 14 216-026 15 211-079 16 105-2606 17 107-746 18 107-802 19 105-1850 20 105-044 21 105-1577 22 106-076 23 106-385 24 106-387 25 106-561 26 105-894 27 106-396 28 105-245 29 106-848 30 106-237 31 302-9612 32 220-2377 33 215-2013 34 117-558 35 302-8465 36 110-228 37 215-1726 38 150-6194 39 214-961 40 220-2843

1 BOX 1 MOUNT 1 DOOR COVER 1 PANEL 41 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 11 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 13 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 3 BULK EDGE (3/16", SOLD PER FT) 16 MAGNET (3/4" WIDE X 1/16" THK X 4" LONG) 1 REMOTE BAG 1 RED LED (12V DC) 2 ROCKER SWITCH (ON)-OFF-(ON) 1 DEUT 2P DTM04-2P 6 FLEX-GUARD (.25")(SOLD PER IN) 1 WEDGE LOCK 1 STRUT (7-10 IN LENGTH, 20 LBS) 1 SHLD BLT (M10 X 12MM, M8-1.25) 1 SHLD BLT (M12 X 16MM,M10-1.50) 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 2 JAM NUT (1/2-NC) 16 SCREW (M6-1.00 X 14MM,BUT SOC) 3 WASHER (1/4") 1 FLG LOCKNUT (M6-1.00) 4 FLG LOCKNUT (M10-1.50) 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 WASHER (M10, HARDENED) 4 SCREW (M10-1.50 X 25MM) 4 FLG SCREW (M6-1.00 X 25MM) 19 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 HINGE (11.50") 1 ADVANCED REMOTE CONTROL 1 IGNITION SWITCH 1 ADJUSTABLE LEVER LATCH (LOCKING) 2 LOCKOUT BAR 4 LYNCH PIN (7/16" X 2") 1 ROCKER SWITCH (ON)-ON 1 GAUGE ADAPTER ASSEMBLY 1 KEY, PAIR 1 ESID TEST TOOL KIT

DESCRIPTION

REMARKS

USE 1 @ 41" USE 1 @ 11" USE 1 @ 13" USE 1 @ 3" BEGINS WITH S/N

USE REPLACEMENT KEY 105-1790 & 105-1791 UMBRELLA BOOT

BEGINS WITH S/N

NOT SHOWN:

105-1790 105-1791

KEY (IGNITION SWITCH) UMBRELLA BOOT

FOOTNOTES:

NOTE:

05

ID0462330

116

20

BATTERY 22

21 5 2 4 3

16 24

9

10

27 7

8 25 26

17

23 11

15

12

13

1

6 14

4 18 19 5 28 06

ID0501186

117

BATTERY REF PART NO. NUMBER

QTY

1 215-3033 2 302-7060 3 105-2751 4 195-339 5 105-085 6 217-819 7 215-1009 8 215-1010 9 215-1011 10 106-048 11 105-047 12 215-2165 13 215-2352 14 106-055 15 105-687 16 106-270 17 106-385 18 105-634 19 106-724 20 118-164 21 110-228 22 302-8464 23 105-833 24 215-1111 25 211-305 26 211-1000 27 106-384 28 303-0759

2 BATTERY, 12V 2 BATTERY HOLD DOWN 2 TIE-DOWN ROD (1/4-NC X 8.4") 2 WING NUT (1/4-NC) 2 LOCKNUT (1/4"-NC) 1 BATTERY DISCONNECT SWITCH 1 MAIN FUSE HOLDER BASE 1 MAIN FUSE HOLDER COVER 1 BUSSBAR (MAIN FUSE HOLDER) 6 LOCKNUT (#10-24) 1 LOCKNUT (3/8-NC) 1 BUSS BAR 1 GROUND STUD MOUNT 4 #10-24 NC NUTSERT 4 SCREW (#10-24 X 3/4",PAN TORX) 2 SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 2 NUTSERT (M10-1.50) 2 FLG SCREW (M10-1.50 X 25MM) 2 BULK EDGE (1/16", SOLD PER FT) 2 LYNCH PIN (7/16" X 2") 1 BATTERY COVER 1 FLG LOCKNUT (1/2-NC) 1 200 AMP FUSE 1 BK/AMI 125 AMP FUSE 1 BK/AMI 80 AMP FUSE 2 BOLT (3/8-NC X 3/8") 1 TRAY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0501186

118

NOTES:

ID0134963

119

OPERATOR STATION

120

OPERATOR STATION MOUNT

2 3

5 1

11 4

7 10 6

4 9

8

6

01

ID0501510

121

OPERATOR STATION MOUNT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

105-1801 1 SCREW (M12-1.75 X 55MM, SP) 115-534 1 INTERNAL SNAP RING (5.485") 105-2500 1 BUSHING (5.118 X 3.346 X 2.00) 106-767 10 SCREW (M8-1.25 X 20mm,BUT SOC) 301-2729 1 OPERATORS STATION MOUNT 106-386 11 FLG LOCKNUT (M8-1.25) 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 105-743 2 FLG LK SCREW (M12-2.00 X 45MM) 302-8950 1 FLOOR PLATE 117-505 1 ELECT. MASTIC INSULATOR PAD 106-162 1 FLG SCREW (M8-1.25 X 20MM, GD8)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1 1X 106-386 FLG LOCKNUT (M8-1.25) AND 1X 106-162 FLG SCREW (M8-1.25 X 20MM, GD8) ARE USED FOR 215-2964 OPERATOR STATION GROUND STRAP

NOTE:

01

ID0501510

122

LEFT CONSOLE 11 10 12

15 8 14 18 16 13

9

6 17

4 5

7

3

4 3 2 02

1

ID0503420

123

LEFT CONSOLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

302-7109 1 SEAT PIVOT 105-2253 6 FLG LK SCREW (M8-1.25 X 20MM,SERRATED,BX) 105-2236 4 FLG SCREW (M6-1.00 X 25MM, BX) 106-385 17 FLG LOCKNUT (M6-1.00) 105-2106 4 STUD, M6-1.0, 30MM LONG) 215-2902 1 4 SWITCH WRENCH JOYSTICK (CAN) 362-2299 1 LEFT CONSOLE 215-1789 1 ROCKER SWITCH (TC) ON-ON 306-607 1 HORN BUTTON 306-608 1 BUTTON COVER 215-3016 1 2X4 CAN KEYPAD 215-1725 1 ROCKER SWITCH (ON)-OFF-(ON) 302-8980 1 LEFT PANEL 105-1577 7 SCREW (M6-1.00 X 14MM,BUT SOC) 215-2386 1 ROTARY OPERATION CONTROLLER 107-312 4 SCREW (M6-1.00 X 25MM, BUT SOC) 362-2133 2 ARMREST 107-801 7 WASHER (M6)

REMARKS

SEE NOT SHOWN FOR ALTERNATE CONTROLS

SEE NOT SHOWN FOR ALTERNATE CONTROLS

NOT SHOWN:

215-2956 303-2795

LEFT JOYSTICK (CAN) LEFT ALTERNATE PANEL

REF FOOTNOTE 1 REF FOOTNOTE 1

FOOTNOTES:

1. USE FOR LEFT ALTERNATE CONTROLS

NOTE:

02

ID0503420

124

LEFT HINGE & COVER

6 10 9 3 21

19

11

4 5

8

12

4 13

20

7

14

1 3

16

15 2

18 17

03

ID0591383

125

LEFT HINGE & COVER REF PART NO. NUMBER

QTY

1 303-0338 2 105-078 3 105-798 4 106-386 5 105-274 6 362-2393 7 303-0327 8 303-0366 9 105-2330 10 106-640 11 107-744 12 106-538 13 303-0328 14 105-1428 15 105-640 16 105-1859 17 105-204 18 105-2195 19 303-4223 20 323-228 21 105-832

1 LEFT HINGE COVER 2 NUT (1/4-NC) 4 FLG SCREW (M8-1.25 X 25MM, BX) 4 FLG LOCKNUT (M8-1.25) 4 SCREW (M10-1.50 X 20MM, 10.9) 1 COVER, LEFT RIDGID 1 BAR 1 LOCK TAB LEFT 4 POP RIVET (3/16"X.562",AL,BLK) 4 SCREW (M6-1.00 X 20MM,BUT SOC) 4 WASHER (M6) 4 LOCKNUT (M6-1.00,PRV TRQ,10.9) 1 LOCK BAR 1 LYNCH PIN (1/4 X 1-9/16) 1 SPLIT RING 1 LANYARD LOOP/EYE 8" 2 EYE BOLT 1 LANYARD LOOP/EYE 14" 1 BRACKET 1 BUMPER 1 FLG LOCKNUT (1/4-NC)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

190-3086

KIT, OPERATOR STATION COVERS

FOOTNOTES:

1. REF No's 19, 20, & 21 ARE FOR ALTERNATE CONTROLS ONLY

NOTE:

03

ID0591383

126

RIGHT CONSOLE 12 11 21

19 22 9

9

24

24

25 10

15

14

23 13 18

16 20

17

3 7

8

4 6

2 1

5 3 03

ID0503525

127

RIGHT CONSOLE REF PART NO. NUMBER

QTY

1 302-7109 2 105-2253 3 105-680 4 105-2106 5 106-385 6 107-580 7 362-2300 8 302-8683 9 105-1577 10 302-8708 11 105-2817 12 105-2816 13 214-103 14 302-8719 15 217-206 16 106-390 17 362-2133 18 214-104 19 107-414 20 106-758 21 362-2360 22 215-2890 23 157-645 24 107-801 25 115-645

1 SEAT PIVOT 5 FLG LK SCREW (M8-1.25 X 20MM,SERRATED,BX) 9 NUT (M4, W/LK WSHR) 4 STUD, M6-1.0, 30MM LONG) 4 FLG LOCKNUT (M6-1.00) 2 SCREW (M4-0.70 X 16MM,BUT SOC) 1 RIGHT CONSOLE 1 TAB 9 SCREW (M6-1.00 X 14MM,BUT SOC) 1 TAB 2 WASHER, .500 SS 1 SHLD BLT (M12 X 35MM,M10-1.50) SS 1 PC 2 PIN 12010973 WPAK 1 RIGHT PANEL 1 BUTTON SWITCH (SPST) 1 WASHER (M10) 2 ARMREST 1 PACKARD MALE TERMINAL 4 SCREW (M4-0.70 X 30MM,BUT SOC) 1 LOCKNUT (M10-1.5) 1 MOLDED COVER 1 DUAL AXIS JOYSTICK (CANBUS W/INPUTS) 2 WEATHER-PAC SEAL (2.80MM) 9 WASHER (M6) 1 COMPRESSION SPRING

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR ALTERNATE CONTROLS

SEE NOT SHOWN FOR ALTERNATE CONTROLS

NOT SHOWN:

215-2957 303-2794

RIGHT JOYSTICK (CAN) RIGHT ALTERNATE PANEL

REF FOOTNOTE 1 REF FOOTNOTE 1

FOOTNOTES:

1. USE FOR RIGHT ALTERNATE CONTROLS

NOTE:

03

ID0503525

128

RIGHT HINGE & COVER

7

11 17 3

6

5

4 13

8 9

12

4

10 21 16

3

22 1

12

2 18

03

11

14

15

10

20 19

ID0591225

129

RIGHT HINGE & COVER REF PART NO. NUMBER

QTY

1 303-0331 2 105-078 3 105-798 4 106-386 5 105-274 6 302-2307 7 362-2392 8 303-0365 9 303-0327 10 106-538 11 106-640 12 107-744 13 105-1428 14 105-1859 15 105-640 16 303-0328 17 105-2330 18 105-204 19 303-0367 20 323-228 21 105-832 22 303-6482

1 RIGHT HINGE, COVER 2 NUT (1/4-NC) 4 FLG SCREW (M8-1.25 X 25MM, BX) 4 FLG LOCKNUT (M8-1.25) 4 SCREW (M10-1.50 X 20MM, 10.9) 1 PLATE 1 COVER, RIGHT WIDE 1 LOCK TAB RIGHT 1 BAR 8 LOCKNUT (M6-1.00,PRV TRQ,10.9) 8 SCREW (M6-1.00 X 20MM,BUT SOC) 6 WASHER (M6) 1 LYNCH PIN (1/4 X 1-9/16) 2 LANYARD LOOP/EYE 8" 1 SPLIT RING 1 LOCK BAR 4 POP RIVET (3/16"X.562",AL,BLK) 2 EYE BOLT 1 BAR 1 BUMPER 1 FLG LOCKNUT (1/4-NC) 1 BRACKET

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF No's 11, 12, 20, 21, AND 22 ARE FOR ALTERNATE CONTROLS ONLY

NOTE:

03

ID0591225

130

RIGHT CONSOLE - DISPLAYS & HARDWARE 9

8

6 7

1

2

3

5

01

4

ID0656192

131

RIGHT CONSOLE - DISPLAYS & HARDWARE REF PART NO. NUMBER

QTY

1 220-2620 2 106-228 3 302-3695 4 107-801 5 105-1577 6 302-1741 7 107-580 8 105-680 9 214-301

2 DISPLAY (7" VA) 6 SCREW (M5-0.80 X 10MM) 1 DISPLAY MOUNT PANEL 6 WASHER (M6) 6 SCREW (M6-1.00 X 14MM,BUT SOC) 2 DISPLAY BRACKET 2 SCREW (M4-0.70 X 16MM,BUT SOC) 2 NUT (M4, W/LK WSHR) 1 ACCESSORY SOCKET

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0656192

132

SEAT 1

23 22

7

21

24

4 20 15 14

12 11 10 9

18

8

5

13 17 16

6 3

2 19 02

ID0559986

133

SEAT REF PART NO. NUMBER

QTY

1 117-1050 2 302-7151 3 115-633 4 215-1894 5 220-2561 6 105-003 7 105-267 8 105-680 9 106-391 10 500-2000 11 105-884 12 106-584 13 106-706 14 115-355 15 105-2236 16 106-385 17 211-078 18 302-7109 19 106-070 20 215-2847 21 220-2529 22 105-2089 23 222-5103 24 215-2424

1 SEAT 1 SEAT LATCH 1 SPRING 1 SEAT SWITCH 1 ESID 2 Module w/ CAN 4 FLG LOCKNUT (5/16-NC) 2 CUP WASHER (5/16") 3 NUT (M4, W/LK WSHR) 1 WASHER (M12) 1 POLY ROLLER S10023-2.97" 1 WASHER (1/2") 1 SCREW (M12-1.75 X 100MM) 1 FLANGE LOCKNUT (M12-1.75) 1 GROMMET (1-3/8") 4 FLG SCREW (M6-1.00 X 25MM, BX) 4 FLG LOCKNUT (M6-1.00) 1 CONNECTOR CAP (TURCK RS-CC) 1 SEAT PIVOT 1 SHLD BLT (1/2" X 3/8", 3/8-NC) 1 VOLTAGE LIMITER 33' 1 5320 12 PIN TELE MODULE W/BATT (GLUED) 3 SCREW (M4-0.70 X 50 MM PAN) 1 GPS/CELLULAR COMBO ANTENNA 3M 1 FMS HARNESS - PROMION TELEMATICS

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEAT SLIDES 105-2883.

NOTE:

02

ID0559986

134

SEAT LATCH

1 3

2 4

01

ID0549028

135

SEAT LATCH REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

302-7151 115-633 115-355 106-070

DESCRIPTION

SEAT LATCH SPRING GROMMET (1-3/8") SHLD BLT (1/2" X 3/8", 3/8-NC)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0549028

136

NOTES:

ID0134963

JT24 Cummins® F3.8

Parts Manual

Issue 10, volume 2 of 3

053-2062

137

HYDRAULICS

03

Drill Fluid Motor

TP DWA Pump

From Suction Manifold

To Tank

DWA Pump with electric displacement control

To Cooler

DWA Circuit

Pilot pressure from Charge Circuit

From Fan Circuit

To Cooler

TP AUX PUMP

To Cooler

0.032"

To Tank Filter

To Cooler

Pipe Manifold

CP

D1

T

P

1B

Wrench Rotate

Pipe Lub

Pipe Loader Circuit

1A

0.020"

3A

Rear Wrench

TP COOLER INLET

3B

To Cooler

2A

Front Wrench

2B

0.055"

0.041"

0.020"

Pipe Valve

Shuttle

To Cooler

0.031"

Grippers

T

P

0.060"

0.060"

Right Anchor

Lift

To Cooler

Left Anchor

Set Up Valve

Up

0.040"

Down

0.040"

Rt. Stabilizer

Right Anchor

0.060"

0.060"

Tilt

Left Anchor

0.040"

Down

Up

0.040"

Lt. Stabilizer

138

HYDRAULIC SCHEMATIC JT24

ID0572908

03

Rev A

Fw B

Left Track Motor

(Planetary Brake not shown)

Spike Manifold

To Wrench & Anchor Valve

Breakout

Drill

To

Tank Filter

Rotation

From Tank

Fan Motor

Charge Filter

Fan Circuit

To Cooler

0.081"

Double Pump

TP FAN PUMP

To Cooler

TP Rotation Reverse

Transducer

TP Rotation Forward

B

(Control head not shown)

A

Rotation Pump

Circuit

To Cooler

Rotation

TP HYDROSTAT CHG

To Tank Filter

Two Function Manifold

Charge Circuit

To Tank Filter

To G.D. Brake

T

0.060"

1

Three Function Manifold

3

2

P

TP Charge psi @ Carriage

(Control head not shown)

Thrust Pump

B

A

Transducer

To Thrust Brake

To Cooler

Drill Fluid Blocking Valve

Thrust Circuit

TP PULLBACK

TP THRUST

To Cooler

0.040"

To Tank Filter

To Tank Filter

Tank

From DWA Pump Case Drain

To Fan Circuit (Aux/Fan Pump)

A

Temp Sensor

Breather

Suction Manifold

/ Filter

To Tank Filter

Recirculation Filter

To Cooler

(Planetary Brake not shown)

B

A Fwd

Rev

To Tank Filter

R

(2 speed shift)

Cooler

Right Track Motor

Return Circuit

Tank Filter

Fwd

R

Pull Back

Thrust

A

Thrust Motors (2 speed motors) (Brake not shown)

To DWA Pump Inlet

JT24

To Pipe Loader Circuit

To Tank Filter

A

B

not shown

Internal 2 speed valve and brake

Rotation Motor

139

HYDRAULIC SCHEMATIC

ID0572908

140

HYDRAULIC SCHEMATIC JT24

03

Circuit

Description

Test Location

Nominal

Tempera ture

Ta nk Temp. for mea surements

Ta nk

130 deg F

Engi ne

Hi gh Idle rpm

di spl a y

2200 psi

Notes: Pressures to be mea sured wi th wa rm oil a t full engi ne i dl e unl es s otherwi se i ndi ca ted.

Verify

Engi ne

Low i dl e rpm

di spl a y

950 psi

Verify

Cha rge Ci rcui t

Outer Rota ti on a nd Thrust Cha rge Pres sure

TP CHARGE

450 psi

Verify a t Hi Idl e

Cha rge Ci rcui t

Outer Rota ti on a nd Thrust Cha rge Pres sure

TP CHARGE

400 psi

Pi pe Loa der

Re li ef Pressure

TP AUX PUMP

3000 psi

Verify a t Lo Idl e Dea dhea d Setup or Pi pe Loa der Functi ons

DWA Ci rcui t

DWA Pump Sta ndby Pressure

TP DWA PUMP

450 psi

DWA Ci rcui t

DWA Sta ndby Pressure

TP DWA PUMP

400 PSI

DWA Ci rcui t

DWA Ma in Rel i ef Press ure

TP DWA PUMP

3400

Cl ose Front Wrench to Dea dhea d

DWA Ci rcui t

Pump Pres sure Compensa tor Adjustment

TP DWA PUMP

3000 psi

DWA Ci rcui t

Re a r Wrench whi l e Cl a mpi ng on Sa verl ok

TP DWA PUMP

2150 psi

DWA Ci rcui t

Anchor Pump Rota ti on & Down Press ure

TP DWA PUMP

3000 psi

Cl ose Front Wrench to Dea dhea d Verify fl ow/speed a nd press ure a re reduced Dea dhea d Li ft Cyl i nder Down

DWA Ci rcui t

Anchor Li ft Press ure

TP DWA PUMP

1600 psi

Rota ti on

Rota ti on FWD Press ure

TP ROTATION FWD

5500 ps i

Rota ti on

Rota ti on REV Pres sure

TP ROTATION REV

5500 ps i

Rota ti on

Rota ti on CCW Pre ssure i n Ca rve Mode

TP ROTATION REV

2500 psi

Thrust

Thrust Pres sure

TP THRUST

5500 psi

Thrust

Pul l ba ck Press ure

TP PULLBACK

5500 psi

Dea dhea d Li ft Cyl i nder Up El ectroni c Pres sure Li mi ter for Port A. Rota ti on Sta l l ed by ha vi ng pi pe threa ded onto sa ver l ock a nd he ld i n front wrench.

El ectroni c Pres sure Li mi ter for Port B. Us e Torque Set Tool to Lock Sa versub Rota ti on El ectroni c Setti ng Us e Thrus t/Pul l ba ck Set Tool to l ock ca rri a ge.

Dea dhea d thrust a ga ins t ra ck stop.

Us e Thrus t/Pul l ba ck Set Tool to l ock ca rri a ge.

Dea dhea d Pul l ba ck a ga i nst ra ck stop.

ID0572908

141

142

5

PUMP MOUNT

7

2

14 SLOTS TO BE OREINTED AS SHOWN

13

A DETAIL A 4

3

15 12 15

6 16

1 8

10

9 11

01

ID0541505

143

PUMP MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 FLYWHEEL HOUSING COVER (SAE 3) 1 TANDEM HYD PUMP (45CC) 12 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG SCREW (M12-1.75 X 35MM) 2 WASHER (M12, HARDENED) 2 SCREW (M12-1.75 X 40MM,10.9) 2 SCREW (M12-1.75 X 45MM, 10.9) 1 HYDRAULIC PUMP 1 O-RING (243 D90) 1 HYDRAULIC TANDEM GEAR PUMP 2 BOLT (1/2-NC X 1-1/2") 8 BOLT (3/8-NC X 1-1/2") 1 PUMP DRIVE; 7.5" CD 1.3 INCR. 2 O-RING (155 D70) 1 PUMP COUPLE 4 WASHER

302-7491 150-5410 106-164 106-496 106-397 106-547 106-477 150-5411 105-1826 150-5417 105-048 105-156 160-1408 155-768 160-914 105-244

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT / TORQUE TO 25 FT-LBS USE LOCTITE 242 OR EQUIVALENT / TORQUE TO 55 FT-LBS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT SEE FOOTNOTE 2 SEE FOOTNOTE 3 USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT / TORQUE TO 40 FT-LBS TORQUE CROSS BOLT TO 61 FT-LBS

NOT SHOWN:

500-3457 155-768 500-3383 500-3382 500-3377 500-3376 215-2962 500-3387 500-2876 500-2877 155-792 500-2878 500-2879 500-2880 500-3386

1 PUMP CONTROL HEAD 1 O-RING FOR THRU DRIVE ON BACK OF PUMP 2 HP RELIEF VALVE CARTRIDGE 380 BAR 2 HP RELIEF VALVE CARTRIDGE 350 BAR 1 SEAL KIT 4 HYD SEAL KIT FOR FTDRE PRESS RED FOR A21 2 SWASH ANGLE SENSOR 4 PRESSURE REDUCING VALVE 1 PUMP CONTROL HEAD 1 CORE TUBE 1 CORE TUBE O-RING SEAL 1 SOLENOID COIL 1 COIL RETAINING NUT 1 SHAFT SEAL 1 SEAL KIT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

FOOTNOTES:

1 SERVICE PARTS FOR 150-5410 2 SERVICE PARTS FOR 150-5411 3 SERVICE PARTS FOR 150-5417

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0541505

144

PUMP DRIVE 15 16

14 17

3

7 13 4

12

9

11

1 10

6 2 5 8 01

ID0503661

145

PUMP DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

160-1408 PUMP DRIVE 302-6390 1 MACHINED CASTING 160-1406 1 INPUT SHAFT 160-1404 1 OUTPUT GEAR 160-1407 1 OUTPUT SHAFT 125-049 2 BALL BEARING 125-040 2 BALL BEARING (1.968") 160-1405 1 INPUT GEAR 115-527 2 INTERNAL SNAP RING (3.938") 156-984 1 SEAL 150-3777 1 PLUG, MAGNETIC (-12S) 110-111 1 SIGHT GAUGE (16S) 155-748 1 O-RING (916 D90) 115-157 1 PLUG (02N, SOC) 155-138 1 PLUG (16S) 105-1795 10 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 159-003 1 AIR VENT (02N) 302-6672 1 COVER

REMARKS

INCLUDES REF NO'S: 1-17

NOT SHOWN:

FOOTNOTES:

NOTE:

1. SEE OPERATOR'S MANUAL FOR PROPER SERVICE INTERVALS.

01

ID0503661

7

8

01

11 12 AUX PUM FRO MH PM YDR A NI FOL AUL D" IC R C" ESE RVO IR

TO

TO COO L ING S YST E MF AN

146

AUX PUMP HYDRAULICS

10 1 14 4

15 3

5

9 6 2

13

ID0542160

147

AUX PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 154-318 2 149-342 3 155-168 4 154-222 5 110-573 6 106-357 7 105-2193 8 106-712 9 106-385 10 159-159 11 322-289 12 105-818 13 116-587 14 515-188 15 150-6111

1 BRANCH TEE (10S-10O-10O) 2 T-BOLT CLAMP (1.687") 1 S/O COUPLER (20S-20H90) 1 CONNECTOR (06O-08S) 4 BOLT-ON CLAMP (1",SOLD PER SET) 4 BOLT (1/4-NC X 1", SOC, GD8) 2 BOLT-ON CLAMP (1") 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 1 QDC ADAPTER (02-10OFX) 2 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 17 BULK HOSE (1-1/4") 1 HOSE (06OFX90S-23"-3000) 1 HOSE (10OFX45-143"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542160

148

DWA HYDRAULICS

6 A

5

2

1 9

3

18

B

24 20 10

4

8

C

21

F

14

15 13 11

E

12

7 16 22

F

19

23 D

17

A - FROM HYDRAULICS FILTER ASSEMBLY B - FROM THRUST AND ROTATION HYDRAULICS C - TO COOLER HARDLINE HYDRAULICS D - TO WRENCH VALVE P & T E - TO FLUID PUMP HYDRAULICS "C" F - TO HYDRAULIC RESERVOIR "B"

01

ID0542269

149

DWA HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY

DESCRIPTION

REMARKS

150-5782 1 HYDRAULIC MANIFOLD 150-4329 1 S/O LONG COUPLER (20S-20H90) 154-188 1 S/O COUPLER (16S-16H90) 153-850 1 S/O COUPLER (10S-08H90) 105-070 4 LOCK WASHER (1/2") 105-300 4 BOLT (1/2 NC X 3-1/4") 110-217 2 WORM CLAMP (7/16" TO 1") 111-027 2 T-BOLT CLAMP (1.25" - 1.50") 155-755 1 O-RING (225 D70) 150-2095 1 S/O BR TEE (12S-16H-12H) 105-072 4 LOCK WASHER (3/8") 106-400 4 BOLT (3/8-NC X 2-3/4", GD8) 159-147 1 QDC ADAPTER (02-06S) 150-4164 1 TRANSDUCER, 6KPSI 154-300 1 CONNECTOR (10O-12S90) 154-308 1 CONNECTOR (10O-12S) 150-1070 1 CONNECTOR (10O-10OFX45) 157-029 1 O-RING (219 D90) 154-226 1 CONNECTOR (04O-06S90) 154-252 1 CONNECTOR (04S-04O90) 116-460 21 BULK HOSE (1") 116-286 24 BULK HOSE (1/2") 154-962 1 HOSE (04OFX90S-17"-3000) 150-6424 1 HYD VALVE MANIFOLD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542269

150

COOLING SYSTEM - HYDRAULICS

1 26

27 17

2

20 16 15 21 W FLO

19 18 26

A 20

B C

24 23 22 13 12

8 6 7

3

5 9

25 4

10

D

11 14 16 20

20

A - TO CHARGE HYDRAULICS "B" B - FROM COOLER HARDLINE HYDRAULICS "A" C - TO COOLER HARDLINE HYDRAULICS "B" D - TO HYDRAULICS-FILTER ASSEMBLY

01

ID0542313

151

COOLING SYSTEM - HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

DESCRIPTION

REMARKS

514-153 1 CONNECTOR (10O-16S90) 154-263 1 CONNECTOR (04S-04O45) 155-195 2 S/O COUPLER (20S-16H90) 514-184 1 S/O COUPLER (24S-20HSB90) 116-460 8 BULK HOSE (1") 514-088 2 S/O COUPLER (16S-16H) 153-888 1 CHECK VALVE (16SF-16SF,25 PSI) 116-460 8 BULK HOSE (1") 111-027 4 T-BOLT CLAMP (1.25" - 1.50") 149-342 2 T-BOLT CLAMP (1.687") 302-7413 2 CLAMP BRACKET 105-2561 2 BOLT-ON CLAMP 302-7415 2 BACKUP SPACER 105-2189 4 SCREW (M6-1.00 X 75MM) 105-2193 2 BOLT-ON CLAMP (1") 106-712 6 FLG SCREW (M6-1.00 X 16MM) 105-1568 2 FIR TREE CABLE MOUNT 105-2563 1 BOLT-ON CLAMP (1/2") 106-161 1 FLG SCREW (M6-1.00 X 20MM) 106-385 11 FLG LOCKNUT (M6-1.00) 153-110 1 S/O COUPLER (20S-16H45) 105-2259 1 BOLT-ON CLAMP (1-7/8, SET) 110-973 1 COVER PLATE 105-843 2 SCREW (M6-1.00 X 80MM) 116-587 102 BULK HOSE (1-1/4") 150-4136 1 HOSE (10OFX90S-43"-3000) 515-424 1 HOSE (04OFX-56"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0542313

152

COOLER HARDLINE HYDRAULICS

1

A

19 8 12 18

22

3

10 H

B

2

23 5

15

F

1

11

E

9

13

4 17

24 20

28 G

C

3

D

21

6

14

4 J

16

25

26

7

27

A - TO COOLING SYSTEM HYDRAULICS "B" B - FROM COOLING SYSTEM HYDRAULICS "C" C - FROM FLUID PUMP HYDRAULICS "B" D - FROM SETUP VALVE HYDRAULICS E - FROM WRENCH VALVE P&T HYDRAULICS F - TO AUXILIARY PUMP MANIFOLD "D" G - FROM FLUSHING VALVE HYDRAULICS "J" H - FROM DWA HYDRAULICS "C" J - FROM FLUID PUMP HYDRAULICS "C"

01

ID0572050

153

COOLER HARDLINE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 111-027 4 T-BOLT CLAMP (1.25" - 1.50") 2 157-037 1 O-RING (011 D90) 3 157-039 2 O-RING (014 D90) 4 157-040 2 O-RING (016 D90) 5 302-7412 1 CLAMP BRACKET 6 302-9782 1 BACKUP (BOLT-ON) 7 105-665 1 FLG SCREW (M8-1.25 X 55MM) 8 106-712 2 FLG SCREW (M6-1.00 X 16MM) 9 157-038 1 O-RING (012 D90) 10 106-386 1 FLG LOCKNUT (M8-1.25) 11 106-385 2 FLG LOCKNUT (M6-1.00) 12 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET) 13 322-289 1 BACKUP (BOLT-ON) 14 105-818 2 BOLT (1/4-NC X 1-1/2") 15 154-228 1 UNION (06O-06OFX90) 16 154-265 1 UNION RUN TEE (04OFX-04O-04O) 17 150-6108 1 HYDRAULIC LINE 18 150-6107 1 HYDRAULIC LINE 19 116-460 18 BULK HOSE (1") 20 116-460 23 BULK HOSE (1") 21 105-2731 1 BOLT-ON CLAMP (1" X .84", SET) 22 515-424 1 HOSE (04OFX-56"-3000) 23 150-6124 1 HOSE (08OFX90L-29"-3000) 24 150-1550 1 HOSE (06OFX90S-27"-5000) 25 515-695 1 HOSE (04OFX90S-9"-3000) 26 150-1239 1 HOSE (10OFX90S-10"-3000) 27 110-031 2 CABLE TIE (1/2") 20" LG 28 105-2628 1 DUAL SWIVEL SADDLE (.25" - 3.00")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0572050

154

THRUST & ROTATION HYDRAULICS 2 1 7

5 4 1 9

3 4

8

E

11 10

13

15 12 14 16

D C B

A A - TO FLUSHING VALVE HYDRAULICS "D" B - TO FLUSHING VALVE HYDRAULICS "B" C - TO FLUSHING VALVE HYDRAULICS "A" D - TO FLUSHING VALVE HYDRAULICS "C" E - TO DWA HYDRAULICS "B" 01

ID0542444

155

THRUST & ROTATION HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6* 7 8 9 10 11 12 13 14 15 16

2 CONNECTOR (12S-12O) 1 S/O COUPLER (12OFX-12H90) 2 T-BOLT CLAMP (1.11"-1.25") 2 CONNECTOR (12S-12O 90, XXL) 1 CONNECTOR (12S-12SF, SPECIAL) 1 CONNECTOR (12O-12OFX45) 11 BULK HOSE (3/4") 1 HOSE (12OFX90S-36"-6000-AR) 1 HOSE (12OFX90L-36"-6000-AR) 1 CONNECTOR (12S-12O,LG) 1 HOSE (12OFX90S-47"-5000-AR) 1 HOSE (12OFX90L-46"-5000-AR) 27 SPIRAL WRAP (1" SOLD PER FT.) 36 SPIRAL WRAP (1" SOLD PER FT.) 25 SPIRAL WRAP (1" SOLD PER FT.) 36 SPIRAL WRAP (1" SOLD PER FT.)

154-269 159-731 105-1643 150-5591 153-540 150-3452 116-636 150-6431 150-6432 514-048 150-6434 150-6433 118-216 118-216 118-216 118-216

DESCRIPTION

REMARKS

USE 1 @ 11" ROTATION ROTATION THRUST THRUST USE 1 @ 27" USE 1 @ 36" USE 1 @ 25" USE 1 @ 36"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0542444

156

CHARGE HYDRAULICS

BEGINS WITH S/N: DWPJT24XHN0000330

8 10

11 15

16 3

17

E

6

13 12

D

20

7 1

14

9

21

4 5

A

8

B

19

C

18

15 2

A - TO FLUID PUMP HYDRAULICS "A" B - FROM COOLING SYSTEM HYDRAULICS "A" C - FROM CHARGE MANIFOLD D - TO WRENCH CHARGE AND DRAIN HYDRAULICS E - TO HOSE CARRIER "H"

02

ID0726735

157

CHARGE HYDRAULICS

BEGINS WITH S/N: DWPJT24XHN0000330 REF PART NO. NUMBER

QTY

1 150-5403 2 150-5907 3 105-2732 4 322-289 5 105-818 6 105-823 7 150-1818 8 150-1070 9 154-308 10 154-391 11 154-488 12 154-451 13 154-310 14 154-278 15 150-6456 16 154-425 17 154-344 18 154-345 19 150-1563 20 515-538 21 303-5497

1 FILTER HEAD (12SF) 1 FILTER ELEMENT, 10MICRON 2 BOLT-ON CLAMP (.84",SOLD PER SET) 1 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 4 FLG LK BOLT (5/16-NC X 3/4") 1 BRANCH TEE 2 CONNECTOR (10O-10OFX45) 1 CONNECTOR (10O-12S) 1 CONNECTOR (08S-10O) 1 UN RUN TEE (10OFX-10O-10O) 1 REDUCER STEM (060) 1 REDUCER NUT (10OF) 1 CONNECTOR (04S-04O) 1 HOSE (10OFX45-115"-3000-AR) 1 BK CONNECTOR (060-06O45BK) 1 UN RUN TEE (06OFX-06O-06O) 1 RUN TEE (06S-06O-06O) 1 HOSE (06OFX45-19"-3000) 1 HOSE (06OFX90S-15"-3000) 1 MOUNT BRACKET

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

02

ID0726735

158

CHARGE HYDRAULICS

ENDS WITH S/N: DWPJT24XCN0000329

8 11

10

15

16 3

13 17

E

12

6 D

20

7 1

14

4 9

5

A B

8

19

C

18

15 2

A - TO FLUID PUMP HYDRAULICS "A" B - FROM COOLING SYSTEM HYDRAULICS "A" C - FROM CHARGE MANIFOLD D - TO WRENCH CHARGE AND DRAIN HYDRAULICS E - TO HOSE CARRIER "H"

03

ID0553514

159

CHARGE HYDRAULICS

ENDS WITH S/N: DWPJT24XCN0000329 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 FILTER HEAD (12SF) 1 FILTER ELEMENT, 10MICRON 2 BOLT-ON CLAMP (.84",SOLD PER SET) 2 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 4 FLG LK BOLT (5/16-NC X 3/4") 1 BRANCH TEE 2 CONNECTOR (10O-10OFX45) 1 CONNECTOR (10O-12S) 1 CONNECTOR (08S-10O) 1 UN RUN TEE (10OFX-10O-10O) 1 REDUCER STEM (060) 1 REDUCER NUT (10OF) 1 CONNECTOR (04S-04O) 1 HOSE (10OFX45-115"-3000-AR) 1 BK CONNECTOR (060-06O45BK) 1 UN RUN TEE (06OFX-06O-06O) 1 RUN TEE (06S-06O-06O) 1 HOSE (06OFX45-20"-3000) 1 HOSE (06OFX90S-15"-3000)

150-5403 150-5907 105-2732 322-289 105-818 105-823 150-1818 150-1070 154-308 154-391 154-488 154-451 154-310 154-278 150-6456 154-425 154-344 154-345 515-587 515-538

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

03

ID0553514

160

VALVE MANIFOLD MOUNT

8

11 12 20 16

10

19 17

19

20 D

18

13

5 9

21 C

18 B

16 A

17

7

2

1

4

14

15

5 6

3

A - FROM FLUSHING VALVE HYDRAULICS "G" B - FROM FLUSHING VALVE HYDRAULICS "H" C - FROM FLUSHING VALVE HYDRAULICS "E" D - FROM FLUSHING VALVE HYDRAULICS "F" 01

ID0542456

161

VALVE MANIFOLD MOUNT REF PART NO. NUMBER

QTY

1 302-7481 2 150-4727 3 150-5424 4 105-589 5 106-386 6 106-064 7 105-832 8 302-7482 9 302-7483 10 108-182 11 105-1882 12 106-237 13 105-1991 14 106-850 15 106-162 16 110-031 17 150-5829 18 150-5557 19 150-5564 20 150-5563 21 105-2628

1 VALVE MOUNT 1 MANIFOLD, 2 CARTRIDGE 1 HYDRAULIC VALVE MANIFOLD 2 SCREW (M8-1.25 X 100MM) 4 FLG LOCKNUT (M8-1.25) 2 BOLT (1/4-NC X 4.50, GD5) 2 FLG LOCKNUT (1/4-NC) 1 COVER 1 SHIM 1 MAGNET (25 MM) 2 SHLD BLT (M8 X 6MM, M6-1.00) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 SCREW (M5-0.8 X 20MM, CSK PLPS) 1 LOCKNUT (M5-0.80) 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 CABLE TIE (1/2") 20" LG 1 HOSE, DIAGNOSTIC 37" X 6000PSI 1 HOSE, DIAGNOSTIC 39" X 6000PSI 1 HOSE, DIAGNOSTIC 49" X 6000PSI 1 HOSE, DIAGNOSTIC 52" X 6000PSI 1 DUAL SWIVEL SADDLE (.25" - 3.00")

DESCRIPTION

REMARKS

SEE CHARGE MANIFOLD SEE AUX PUMP MANIFOLD

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0542456

162

CHARGE MANIFOLD

3

A - TO SELECTOR VALVE HYDRAULICS "A" B - FROM CHARGE HYDRAULICS "C" C - TO CHARGE HYDRAULICS "C" D - TO LOW PRESSURE RETURN HYDRAULICS "A" E - TO TRACK BRAKE HYDRAULICS

2 8

1

6

A

B

C

7 5

01

D

E

4

ID0553183

163

CHARGE MANIFOLD REF PART NO. NUMBER

QTY

1 150-4727 2 500-2574 3 500-1311 4 514-133 5 154-342 6 154-220 7 154-345 8 159-147

1 MANIFOLD, 2 CARTRIDGE 2 HYD ELECT CART VALVE (HF SV08-30 2P3W) 2 SOLENOID COIL, 12VDC w/ ZENER DIODE 1 CONNECTOR (06S-04O LG) 1 CONNECTOR (06S-06O90) 1 CONNECTOR (04O-06S) 1 RUN TEE (06S-06O-06O) 1 QDC ADAPTER (02-06S)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553183

164

DWA MANIFOLD

2

4

6

3

5

1

01

ID0553164

165

DWA MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 1 1 1 1 1

150-5359 150-1876 500-2870 500-1330 500-2869 500-2617

DESCRIPTION

REMARKS

HYDRAULIC VALVE MANIFOLD RELIEF VALVE HYD CARTRIDGE VALVE SOLENOID COIL, 12VDC w/ ZENER DIODE PROP RELIEF CARTRIDGE SOL COIL12 VDC W/ DEUTSCH CON NO DIODE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553164

166

AUX PUMP MANIFOLD

3

6

5

10 2

4

8

1

D C B

7 A

9

A - TO LUBRICATOR HYDRAULICS B - TO SET-UP VALVE HYDRAULICS C - TO AUX PUMP HYDRAULICS D - TO COOLER HARDLINE HYDRAULICS

01

ID0553142

167

AUX PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 HYDRAULIC VALVE MANIFOLD 1 HYD VALVE CARTRIDGE 1 SOLENOID COIL, 12VDC W/ ZENER DIODE 1 HYD CARTRIDGE VALVE 1 SOLENOID COIL, 12VDC w/ ZENER DIODE 1 RELIEF CARTRIDGE (HF RV08-20A-0-N-33-30) 2 CONNECTOR (06O-08S) 1 CONNECTOR (08S-08O) 1 CONNECTOR (04O-06S) 2 QDC ADAPTER (02-06S)

150-5424 500-3073 500-1330 500-2871 500-1311 500-2673 154-222 154-233 154-220 159-147

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553142

168

LOW PRESSURE RETURN HYDRAULICS

13

3 2

8

6

4

7 13

5 12

11 9

A

10 14

1 B C

A - FROM CHARGE MANIFOLD "D" B - FROM SELECTOR VALVE HYDRAULICS "B" C - FROM HOSE CARRIER HOSES "G" 01

ID0553561

169

LOW PRESSURE RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1 1

154-393 155-152 150-4304 215-2339 155-910 149-906 154-342 115-157 150-5851 157-037 157-039 150-5874 154-750 149-858

DESCRIPTION

REMARKS

BK CONNECTOR (08O-08O45BK) CONNECTOR (12S-12S) FILTER HEAD, 3.7" DIA, 1" THREAD FILTER PRESSURE SWITCH, 15 PSI FILTER ELEMENT (1-UNF) ELBOW (12S-08O90, 06SF) CONNECTOR (06S-06O90) PLUG (02N, SOC) CONNECTOR (08O-08OFX90-04O) O-RING (011 D90) O-RING (014 D90) HOSE (06OFX90M-19"-3000) HOSE (08OFX90S-28"-3000) HOSE (04OFX90S-32"-3000-AR)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0553561

170

HYDRAULIC RESERVOIR

1

A

4

B

6

B

5 3 C

7 2

A - FROM LOW PRESSURE RETURN HYDRAULICS B - FROM DWA HYDRAULICS C - TO AUXILIARY PUMP HYDRAULICS 01

ID0542459

171

HYDRAULIC RESERVOIR REF PART NO. NUMBER

QTY

1 150-5517 2 150-4329 3 215-2315 4 149-989 5 154-476 6 106-162 7 106-386

1 HYDRAULIC TANK 1 S/O LONG COUPLER (20S-20H90) 1 TEMPERATURE SENSOR 1 S/O COUPLER (08S-08H) 1 S/O COUPLER (20S-16H) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-294 364-171

1 HYDRAULIC TANK DRAIN PLUG SIGHT LEVEL GAUGE FILLER/BREATHER CAP

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1. SERVICE PARTS FOR 150-5517.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0542459

172

HYDRAULICS - FILTER ASSEMBLY

5

1 FROMSYSTEM ING ICS "D" L O O C RAUL HYD

2 3

4

6

TO DWA HYDRAULICS "A"

01

ID0542584

173

HYDRAULICS - FILTER ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 DUAL FILTER ELEMENT MOUNT 2 S/O COUPLER (24S-20HSB90) 2 FILTER ELEMENT (1-1/2-UNF) 2 T-BOLT CLAMP (1.687") 4 FLG LK BOLT (3/8-NC X 1") 21 BULK HOSE (1-1/4")

SEE FOTNOTE 1

FILTER HEAD GASKET DC CLOG INDICATOR SENSOR

SEE FOOTNOTE 1 SEE FOOTNOTE 1

159-411 514-184 159-079 149-342 105-826 116-587

DESCRIPTION

REMARKS

NOT SHOWN:

168-616 216-067

FOOTNOTES:

1 SERVICE PARTS FOR 159-411

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0542584

174

HOSE CARRIER HOSES

2 K

1 E

1 E

2 K

3 H

5 L

3 H 4 F

A

4 F

7 M 6 G

A

ELECTRIC

7 M

5 L 6 G

VIEW A-A

8

6

3

4 5

2

E & F. SEE ROTATION MOTOR HYDRAULICS & SELECTOR VALVE HYDRAULICS

1 G. SEE THRUST CASE DRAIN & LOW PRESSURE RETURN HYDRAULICS

7

H. SEE ROTATION MOTOR FLUSHING HYDRAULICS & CHARGE HYDRAULICS K. SEE FLUID SYSTEM CARRIAGE & FLUID PUMP ASSEMBLY L & M. SEE THRUST MOTOR HYDRAULICS & SELECTOR VALVE HYDRAULICS

01

ID0559958

175

HOSE CARRIER HOSES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 1 1 1 1 1 1 1

150-5791 150-5795 150-5796 150-5792 150-6510 150-5797 150-6508 118-1021

DESCRIPTION

REMARKS

HOSE(12OFX90S-186.5"-6000-AR) HOSE(16OFX-230"-3000-AR) HOSE(-06OFX-157"-3000-AR) HOSE(12OFX-184.5"-6000-AR) HOSE(-10OFX-184.5"-6000-AR) HOSE(-08OFX90M-155.5"-3000-AR) HOSE(-10OFX90S-185"-6000-AR) HOSE CARRIER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0559958

176

ROTATION MOTOR HYDRAULICS

SEE FOOTNOTE 2

5

3

4

6 1 5

2

REVERSE, HOSE CARRIER HOSES "F" FORWARD, HOSE CARRIER HOSES "E" 01

ID0543860

177

ROTATION MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 150-3706 2 156-482 3 155-130 4 117-1041 5 150-5484 6 150-3572

1 RELIEF MANIFOLD, ROTATION SPIKE 2 BK CONNECTOR (12O-12O90BK) 2 PLUG (06S) 1 ABRASION SLEEVE (4.40" X 32") 2 HOSE (12OFX-16FLH-34"-6000) 2 SPLIT FLANGE (16SFLH, M12 X 130)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

INCLUDES 157-029 O-RING

NOT SHOWN:

FOOTNOTES:

1 SERVICE PARTS FOR 150-3706 RELIEF MANIFOLD A: HYD RELIEF CARTRIDGE - 500-2158 B: O-RING 157-029 2 TORQUE M12 X 130 BOLTS TO 45 FT LBS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0543860

178

ROTATION MOTOR FLUSHING HYDRAULICS

FROM HOSE CARRIER HOSES "H"

18 15

17 16 14 5

8 2

11

3

6

7

12 13 4

1 9

10

01

ID0543981

179

ROTATION MOTOR FLUSHING HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 HYDRAULIC VALVE MANIFOLD 1 MANIFOLD (10S-08S) 1 CONNECTOR (04S-06O) 2 CONNECTOR (06O-08S90) 1 CONNECTOR (06BS-06O) 1 CONNECTOR (04O-06BS) 1 CONNECTOR (04S-04O90) 2 SCREW (M6-1.00 X 65MM) 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M8-1.25 X 70MM) 2 FLG LOCKNUT (M8-1.25) 1 HYD LINE (-06) 1 HOSE (-04OFX45-18"-3000) 1 HOSE(-06OFX90S-20"-3000) 1 BK CONNECTOR (06O-06OBK) 1 QDC ADAPTER (02-06S) 1 TEE (04S-06SF-06O) 1 HYD LINE (-06)

SEE FOOTNOTE 1

1 1 1 1 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

150-5425 150-3564 154-411 154-227 157-843 150-2227 154-252 106-972 106-385 106-330 106-386 150-5481 154-934 150-4436 514-163 159-147 149-843 150-5610

DESCRIPTION

REMARKS

NOT SHOWN:

500-2866 500-2207 500-1311 500-2206 500-1311

RELIEF VALVE SOLENOID CARTRIDGE VALVE SOLENOID COIL SOLENOID CARTRIDGE VALVE SOLENOID COIL

FOOTNOTES:

1 SERVICE PARTS FOR 150-5425

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0543981

180

THRUST & ROTATION MOTOR CASE DRAIN

TO

R CAR E HOS

IE

"G" S OSE H R

2

7

1 5 4

9

6

3 8

3

01

ID0560528

181

THRUST & ROTATION MOTOR CASE DRAIN REF PART NO. NUMBER

QTY

1 150-3564 2 154-279 3 154-221 4 154-222 5 154-369 6 106-330 7 106-386 8 515-583 9 515-538

1 MANIFOLD (10S-08S) 1 CONNECTOR (08O-10S) 2 CONNECTOR (06S-06O) 1 CONNECTOR (06O-08S) 1 CONNECTOR (06O-10S) 2 SCREW (M8-1.25 X 70MM) 2 FLG LOCKNUT (M8-1.25) 1 HOSE (-06OFX90S-12"-3000) 1 HOSE (06OFX90S-15"-3000)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0560528

182

THRUST TWO SPEED AND BRAKE HYDRAULICS

2 3

9 1

4

5

8 6 7

01

ID0544646

183

THRUST TWO SPEED AND BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 150-5425 2 154-474 3 154-252 4 154-220 5 154-226 6 154-265 7 515-175 8 515-041 9 154-800

1 HYDRAULIC VALVE MANIFOLD 1 CONNECTOR (04S-04O90, XL) 2 CONNECTOR (04S-04O90) 1 CONNECTOR (04O-06S) 1 CONNECTOR (04O-06S90) 1 UNION RUN TEE (04OFX-04O-04O) 1 HOSE ( -04OFX90S-16"-3000) 1 HOSE (-04OFX90S-20"-3000) 1 HOSE (04OFX-18-3000)

SEE FOOTNOTE 1

RELIEF SOLENOID CARTRIDGE COIL SOLENOID CARTRIDGE VALVE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

DESCRIPTION

REMARKS

NOT SHOWN:

500-2866 500-2207 500-1311 500-2206 FOOTNOTES:

1 SERVICE PARTS FOR 150-5425 (HYDRAULIC VALVE MANIFOLD)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0544646

184

THRUST MOTOR HYDRAULICS

FORWARD, HOSE CARRIER HOSES "L" REVERSE, HOSE CARRIER HOSES "M"

(302-7731) HOSE TRACK MOUNT HAS BEEN ROTATED 90v FOR CLARITY

2

90v

7

1 8

3

6 4

5

9

01

ID0544359

185

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 150-5414 2 154-291 3 154-301 4 150-5713 5 154-325 6 154-315 7 150-6507 8 150-6506 9 150-5714

2 HYD MOTOR W PINION W BRAKE MOUNT 2 BK CONNECTOR (10O-10O90BK) 2 CONNECTOR (10S-10O) 2 CONNECTOR (10O-10S, LG) 2 UN BR TEE (10OFX-10O-10O) 2 UNION (10O-10OFX90) 1 HOSE (10OFX90L-30.5"-6000-AR) 1 HOSE (10OFX90S-26"-6000-AR) 2 HYDRAULIC LINE (-10)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0544359

186

TRACK BRAKE HYDRAULICS

6

FROM CHARGE MANIFOLD "E"

3 4

4 5 2

1

02

ID0502232

187

TRACK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

2 PLANETARY GEARBOX 2 CONNECTOR (04S-04O, XL) 1 BK RUN TEE (04O-04O-04OBK) 1 HOSE (04OFX45-9.5"-3000) 1 HOSE (04OFX45-38"-3000-AR) 1 HOSE (04OFX-52"-3000)

160-1411 154-403 154-424 515-002 153-491 153-310

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0502232

188

FLUID PUMP HYDRAULICS

19

14

2

22

1

A C B

5

15

20

23

3

4

16 17

13

24 7 18

26 10

B

12

9 8

25 11

21 6

A - FROM CHARGE HYDRAULICS "A" B - TO COOLER HARDLINE HYDRAULICS "C" C - FROM DWA HYDRAULICS "E"

01

ID0573336

189

FLUID PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 HYDRAULIC MOTOR 2 BOLT (1/2 - NC X 1.25", SOC) 1 HYD VALVE, 2P, 4W 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 50MM) 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 SHLD BLT (1/2" X1",3/8-NC) 1 LOCKNUT (3/8-NC) 1 WASHER (3/8") 1 WASHER (.531") 1 SCREW (M12-1.75 X 50MM) 2 CONNECTOR (04S-04O45) 2 CONNECTOR (04O-06S) 1 CONNECTOR (04O-06S90) 1 CONNECTOR (04O-06S45) 1 CONNECTOR (10S-10O90) 1 CONNECTOR (10S-10O) 1 UNION (10O-10OFX90) 1 SPEED SENSOR 1 HOSE (10OFX90L-63"-3000) 1 CYLINDER (1.0" X .5" X 4.0" 1 HOSE (04OFX90S-9"-3000) 1 HOSE (04OFX90S-9"-3000) 1 HOSE (10OFX90S-10"-3000) 1 HOSE (04OFX90S-15"-3000) 1 HOSE (04OFX90L-19"-3000)

SEE FOOTNOTE 2

HYD VALVE CARTRIDGE, 2P, 4W SOLENOID COIL SEAL KIT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2

150-6087 105-282 150-4221 106-385 107-025 106-685 106-673 105-047 105-118 106-211 106-334 154-263 154-220 154-226 154-250 154-298 514-105 154-315 215-3153 150-6109 150-727 515-695 515-695 150-1239 154-726 154-857

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-2546 500-2547 500-3733

FOOTNOTES:

1. SERVICE PARTS FOR 150-4221.

2. SERVICE PARTS FOR 150-6087.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

01

ID0573336

190

SELECTOR VALVE HYDRAULICS

1

D

C

E

3 6

12 6 F

10

11

8

L

5 B H

G

1

6 7 11

K A

4

14

J

9 13

2

A - FROM CHARGE MANIFOLD "A" B - TO LOW PRESSURE RETURN C - FROM WRENCH CHARGE AND DRAIN D - TO HOSE CARRIER "L" THRUST E - TO HOSE CARRIER "M" PULLBACK F - TO HOSE CARRIER "E" MAKEUP G - TO HOSE CARRIER "F" BREAKOUT H - TO RIGHT TRACK MOTOR REVERSE J - TO LEFT TRACK MOTOR REVERSE K - TO LEFT TRACK MOTOR FORWARD L - TO RIGHT TRACK MOTOR FORWARD 01

ID0501714

191

SELECTOR VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 CONNECTOR (10O-16S90) 1 VALVE TUBE 2 BRANCH TEE (04S-04O-04O) 4 NUTSERT (M10-1.50) 4 SCREW (M10-1.50 X 70MM, SOC ZP) 4 CONNECTOR (10O-16S) 1 CONNECTOR (12O-16S) 1 CONNECTOR (12O-16S90) 1 RUN TEE (04S-04O-04O) 1 CONNECTOR (04S-04O90) 2 HYDRAULIC 6 WAY DIVERTER VALVE 1 HOSE (04OFX90S-18"-3000) 1 HOSE (04OFX90S-12"3000) 1 HOSE (04OFX90S-31"-3000)

514-153 302-6819 149-814 105-634 105-2585 150-4406 154-367 154-286 154-316 154-252 150-5781 154-715 515-598 150-4628

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0501714

192

FLUSHING VALVE HYDRAULICS 11

6

12

D

2

5

4

B

C A

3

1

8 9

10

3

E

F

8 10

G

H

11 J

7 12 A - FROM THRUST & ROTATE HYDRAULICS "C" B - FROM THRUST & ROTATE HYDRAULICS "B" C - FROM THRUST & ROTATE HYDRAULICS "D" D - FROM THRUST & ROTATE HYDRAULICS "A" 01

E - TO VALVE MANIFOLD MOUNT "C" F - TO VALVE MANIFOLD MOUNT "D" G - TO VALVE MANIFOLD MOUNT "A" H - TO VALVE MANIFOLD MOUNT "B" J - TO COOLER HARDLINE HYDRAULICS "G" ID0571415

193

FLUSHING VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

16 BOLT (7/16-NC X 1-3/4", SOC ZP) 2 CONNECTOR (12O-16S) 4 TRANSDUCER, 6KPSI 2 CONNECTOR (12O-16S90) 1 CONNECTOR (06S-06O, ORF .081") 1 ADAPTER (06S-06O, ORF) 1 BK RUN TEE (06O-06O-06OBK) 4 CONNECTOR (04S-04O90) 4 PLUG (04S) 2 HYDRAULIC FLUSHING MANIFOLD 1 HOSE (06OFX90S-17"-3000) 1 HOSE (06OFX90L-46"-3000)

105-2642 154-367 150-4164 154-286 150-3688 510-015 154-400 154-252 154-383 150-5803 154-737 150-4998

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-2868

HYDRAULIC SHUTTLE CARTRIDGE

SEE FOOTNOTE 1

FOOTNOTES:

1. SERVICE PARTS FOR 150-5803.

NOTE:

01

ID0571415

194

GROUND DRIVE HYDRAULICS 22 22

7 20 22

18

14

21

16

15

19

11 4 5 19

12

18

9 1

10

20

13 17

21

8 6 3

02

2 ID0501651

195

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

DESCRIPTION

514-153 1 CONNECTOR (10O-16S90) 302-6819 1 VALVE TUBE 105-1762 4 SHOCK MOUNT 105-2349 4 WASHER ( .406 X 1.25 X .10 THK) 316 SS 106-758 4 LOCKNUT (M10-1.5) 106-079 4 SCREW (M10-1.50 X 30MM) 154-301 4 CONNECTOR (10S-10O) 150-4406 3 CONNECTOR (10O-16S) 110-338 6 BOLT-ON CLAMP (1", PER HALF) 324-226 4 BACKUP SPACER 105-003 2 FLG LOCKNUT (5/16-NC) 106-386 1 FLG LOCKNUT (M8-1.25) 106-570 1 SCREW (M8-1.25 X 60MM) 115-686 12 BULK EDGE (5/32",SOLD PER 1") 115-686 32 BULK EDGE (5/32",SOLD PER 1") 115-686 2 BULK EDGE (5/32",SOLD PER 1") 150-5781 2 HYDRAULIC 6 WAY DIVERTER VALVE 150-5575 1 HOSE (10OFX90S-96"-5000) 150-5576 1 HOSE (10OFX90S-100"-5000) 150-5577 1 HOSE (10OFX-84"-5000) 150-5578 1 HOSE (10OFX90M-89"-5000) 115-704 16 BULK EDGE (1/4", SOLD PER 1")

REMARKS

USE 2 @ 6" USE 2 @ 16" USE 2 @ 1"

USE 4 @ 4"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0501651

196

ANCHOR VALVE HYD 4

FROM LUBRICATOR HYDRAULICS

6

12

5 11

11

12

3

13 7

8

9

1 2

01

10

SEE WRENCH VALVE P & T HYDRAULICS

ID0567370

197

ANCHOR VALVE HYD REF PART NO. NUMBER

QTY

1 150-3501 2 154-317 3 106-386 4 106-162 5 154-233 6 157-769 7 111-146 8 150-5372 9 150-5373 10 150-5419 11 515-140 12 515-191 13 157-039 14* 302-7305

1 HYD WRENCH VALVE MANIFOLD 2 RUN TEE (10S-10O-10O) 4 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CONNECTOR (08S-08O) 1 BRANCH TEE (08S-08O-04O) 1 BOLT ON CLAMP (5/8" X 5/8" SET) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 ANCHOR VALVE 1 HOSE (08OFX90S-56"-3000) 1 HOSE (08OFX90S-54"-3000) 2 O-RING (014 D90) 1 LUBRICATOR TOWER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-3406 500-3407 155-792 500-2966

ANCHOR VALVE SECTION SOLENOID COIL CORE TUBE O-RING SEAL CHECK VALVE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1. SERVICE PARTS FOR 150-5419 ANCHOR VALVE.

NOTE:

01

ID0567370

198

WRENCH VALVE P&T HYD

SEE ANCHOR VALVE HYDRAULICS

DER S A O L LIC IPE DRAU P M Y FROLVE H VA

5 4

11

1

10

3 16

9

8

12

6

15 13

15

14

6

16 7

2

18

17

17 FROM DWA HYDRAULICS

18 TO COOLER HARDLINE HYDRAULICS 01

ID0567635

199

WRENCH VALVE P&T HYD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 HYD WRENCH VALVE MANIFOLD 4 FLG LK BOLT (3/8-NC X 3/4) 2 RUN TEE (10S-10O-10O) 1 COVER 2 FLG SCREW (M8-1.25 X 20MM, GD8) 3 FLG LOCKNUT (M8-1.25) 1 BULKHEAD BRACKET 1 BULKHEAD PLATE 1 CLAMP SET TWIN SER(1.00") 525,4/25,4 PPH 1 BACKUP PLATE 1 SCREW (M8-1.25 X 75MM) 1 BK RUN TEE (10O) 1 BK CONNECTOR (10O45BK) 1 CONNECTOR (10O-10OFX45) 1 HOSE (10OFX45-76"-3000-AR) 1 HOSE (10OFX45-77"-3000) 1 HOSE (10OFX-56"-3000AR) 1 HOSE (10OFX90S-41"-3000-AR)

SEE FOOTNOTE 1

HYD SEQUENCE VALVE SOLENOID VALVE, 3W2P SEAL REPAIR KIT SOLENOID COIL, 12VDC W/ ZENER DIODE PILOT VALVE, 4W2P SEAL REPAIR KIT

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

150-3501 105-825 154-317 302-8431 106-162 106-386 302-7070 302-6945 105-2329 300-5791 105-292 154-319 514-243 150-1070 150-5556 150-6453 150-5617 150-5702

DESCRIPTION

REMARKS

NOT SHOWN:

500-2141 150-1877 500-1416 500-1311 150-1879 500-1418 FOOTNOTES:

1 SERVICE PARTS FOR 150-3501 HYD WRENCH MANIFOLD

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0567635

200

WRENCH CHARGE & DRAIN HYD

1 20 17 16

13

11

7

10

5

19

12

8

3 4

20 15

14 9 22

18

22

6 19 2 21 FROM CHARGE HYDRAULICS TO SELECTOR VALVE HYDRAULICS 01

ID0567565

201

WRENCH CHARGE & DRAIN HYD REF PART NO. NUMBER

QTY

1 154-226 2 154-355 3 110-879 4 110-958 5 105-818 6 117-213 7 154-278 8 302-7070 9 105-245 10 106-387 11 302-6945 12 106-381 13 106-386 14 154-285 15 107-025 16 106-353 17 117-717 18 111-146 19 150-5672 20 154-725 21 150-5881 22 150-5618

1 CONNECTOR (04O-06S90) 1 BK CONNECTOR (04O-04O90BK) 2 BOLT-ON CLAMP (5/8" SET) 2 BACKUP PLATE 2 BOLT (1/4-NC X 1-1/2") 1 ABRASION SLEEVE (1.00" X 96"") 1 CONNECTOR (04S-04O) 1 BULKHEAD BRACKET 2 SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 1 BULKHEAD PLATE 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 BK CONNECTOR (04O-04O45BK) 2 SCREW (M6-1.00 X 50MM) 2 FLG NUT (M6-1.00) 1 ABRASION SLEEVE (1.00" X 40"") 1 BOLT ON CLAMP (5/8" X 5/8" SET) 1 HOSE (04OFX-94"-3000) 1 HOSE (04OFX-90"-3000) 1 HOSE (04OFX45-31"-3000-AR) 1 HOSE (04OFX-76"-3000-AR)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0567565

202

FRONT WRENCH HYDRAULICS 18

1

14

16 19

17

18 15

10

2 3 8

7

12 11 5

9 13

6 17

16 4

01

ID0553845

203

FRONT WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 RUN TEE (08S-08O-04O) 1 CONNECTOR (04S-04O90,ORF) 1 CONNECTOR (04S-04O90,ORF) 2 CONNECTOR (06S-08O) 1 ABRASION SLEEVE (1.25" X 38") 1 ABRASION SLEEVE (1.25" X 33") 1 CLAMP BRACKET 2 BOLT-ON CLAMP (7/8", SET) 2 BACKUP (BOLT-ON) 2 FLG LOCKNUT (M8-1.25) 2 SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M6-1.00) 4 SCREW (M6-1.00 X 55MM) 1 CYLINDER ASSEMBLY 1 CYLINDER (1.0 X .50 X 1.65) 1 HOSE (08OFX90L-38"-4000) 1 HOSE (08OFX90L-32"-3000) 1 HOSE (04OFX90S-19"-4000) 1 HOSE ( 04OFX90S-16"-3000)

514-063 150-1524 159-902 154-246 105-2555 117-245 302-7230 111-007 322-289 106-386 105-806 106-385 106-893 302-6013 150-1614 150-5527 150-5500 150-5533 515-175

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0553845

204

REAR WRENCH HYDRAULICS

6 2

3 8 7

7

4

5 8

1

01

ID0553879

205

REAR WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

2 CONNECTOR (06S-08O) 1 CONNECTOR (08S-08O90) 1 CONNECTOR (08S-08O45) 1 ABRASION SLEEVE (1.25" X 38") 1 ABRASION SLEEVE (1.25" X 35"") 1 CYLINDER ASSEMBLY 1 HOSE (08OFX90S-37"-3000) 1 HOSE (08OFX90S-35"-3000)

154-246 154-235 154-284 105-2555 117-397 302-6013 150-5663 150-2825

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553879

206

WRENCH ROTATE HYDRAULICS

6 2

5

1

4

6

3 5

01

ID0553907

207

WRENCH ROTATE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 HYD WRENCH VALVE MANIFOLD 2 CONNECTOR (04S-04O90,ORF) 2 CONNECTOR (04S-04O90) 1 CYL (2.0 X 1.0 X 2.5) 1 HOSE (04OFX90S-17"-3000) 1 HOSE (04OFX90S-13"-3000)

150-3501 156-967 154-252 149-667 154-962 153-364

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0553907

208

CYL. (4.00" X 2.00" X 3.0")

9 1 8

13

5

3 12

14

6

7 2 4 10

11

01

ID0503751

209

CYL. (4.00" X 2.00" X 3.0") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302-6013 302-6011 301-3644 149-307 302-6010 125-793 157-044 157-570 106-144 106-145 157-559 157-558 157-036 157-035 149-303

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYLINDER ASSEMBLY CYLINDER BARREL GLAND CYLINDER PISTON (4.0 X 2.00) CYLINDER ROD WEAR RING O-RING (238 D90) BACKUP RING (238 D90) WASHER (1") BOLT (1-NC X 2-1/4", GD8) U-SEAL (2.000") WIPER SEAL (2.000") BACKUP RING (342 D90) O-RING (342 D90) LOCK RING (4")

REMARKS

INCLUDES REF NO'S: 1-14

TORQUE TO 770-850 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0503751

210

ANCHOR HYD (LEFT)

14 ROTATED 90v

13 15 2

1 16

5

3

19

9

16

17 4 20

19

10

17

6 12 18

11 20 8 7

01

ID0562792

211

ANCHOR HYD (LEFT) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 GEROLER MOTOR, TG, 18.9CIR 2 CONNECTOR (060-08S45) 2 CONNECTOR (04O-08S) 2 CONNECTOR (06O-10S) 2 ABRASION SLEEVE (1.00" X 62"") 1 SADDLE CLAMP 1 CONNECTOR (04S-04O90) 1 UNION RUN TEE (04OFX-04O-04O) 1 CONNECTOR (04S-04O45) 1 ABRASION SLEEVE (1.00" X 16") 1 ABRASION SLEEVE (1.00" X 44") 1 CABLE TIE (1/2") 20" LG 1 CYL (2.0 X 1.25 X 30.0) 1 ANCHOR VALVE 2 DOUBLE CLAMP (3/4") 1 HOSE (06OFX90S-62"-3000) 1 HOSE (06OFX90S-62"-3000) 2 QDC ADAPTER (02-040F) 1 HOSE (04OFX90S-16"-3000) 1 HOSE (04OFX90L-44"-3000)

150-3732 154-225 154-261 154-369 118-062 105-1734 154-252 154-265 154-263 117-194 105-1515 110-031 302-6218 150-5419 105-2551 154-897 154-897 159-156 515-175 515-753

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0562792

212

ANCHOR HYD (RIGHT)

12

13

1

ROTATED 90v

14

5

2 16

7

16 3

18

4

9

15

15 6

18 19

11 17

10 19 8 7

01

ID0562870

213

ANCHOR HYD (RIGHT) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 GEROLER MOTOR, TG, 18.9CIR 2 CONNECTOR (060-08S45) 2 CONNECTOR (04O-08S) 2 CONNECTOR (06O-10S) 2 ABRASION SLEEVE (1.00" X 62"") 1 SADDLE CLAMP 2 CONNECTOR (04S-04O90) 1 UNION RUN TEE (04OFX-04O-04O) 1 ABRASION SLEEVE (1.00" X 18"") 1 ABRASION SLEEVE (1.00" X 44") 1 CABLE TIE (1/2") 20" LG 1 CYL (2.0 X 1.25 X 30.0) 1 ANCHOR VALVE 2 DOUBLE CLAMP (3/4") 1 HOSE (06OFX90S-62"-3000) 1 HOSE (06OFX90S-62"-3000) 2 QDC ADAPTER (02-040F) 1 HOSE (04OFX90S-19"-3000) 1 HOSE (04OFX90S-44"-3000)

150-3732 154-225 154-261 154-369 118-062 105-1734 154-252 154-265 117-328 105-1515 110-031 302-6218 150-5419 105-2551 154-897 154-897 159-156 150-5858 154-729

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0562870

214

SETUP VALVE HYDRAULICS 7 9

6

TO PIPE LOADER VALVE HYDRAULICS

1

3

8 5

10 5

4

2

3

TO COOLER HARDLINE

10

5

5 9

4

4 FROM AUXILIARY PUMP MANIFOLD

4

4

DETAIL A 01

ID0501952

215

SETUP VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 150-4259 2 106-381 3 106-386 4 514-017 5 154-374 6 154-222 7 154-348 8 154-233 9 150-5676 10 515-025

1 HYD VALVE, 3 SPOOL, DNCE50 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 4 CONN (04O-08S, ORF) 2 CONN (04O-08S, .062 ORF) 1 CONNECTOR (06O-08S) 1 UN BR TEE (06OFX-06O-06O) 1 CONNECTOR (08S-08O) 1 HOSE (06OFX90M-84"-3000) 1 HOSE (08OFX90-40"-3000)

SEE "DETAIL A" FOR CONNECTORS

6 SOLENOID COIL 3 VALVE SECTION 6 COIL RETAINING NUT 3 PO CHK VALVE, TOP PORT, 10BAR 6 CORE TUBE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-2176 500-2970 500-2186 500-2190 500-2191 FOOTNOTES:

1. SEE NOT SHOWN FOR SERVICE PARTS FOR 150-4259 HYDRAULIC VALVE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0501952

216

STABILIZER HYDRAULICS

1 6 5

8 7

5

7 3 2

6 8

4

01

ID0502133

217

STABILIZER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

4 CONN (04O-08S, ORF) 2 CONNECTOR (04O-06S) 2 CONNECTOR (04O-06S90) 2 CYL (3.0 X 1.50 X 8.0) 1 HOSE (04OFX-18-3000) 1 HOSE (04OFX90S-23"-3000) 1 HOSE (04OFX90S-26"-3000) 1 HOSE (04OFX-30"-3000 AR)

514-017 154-220 154-226 151-136 154-800 154-743 154-802 149-915

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0502133

218

PIVOT HYDRAULICS

6 7 5

3 2 1

4 7 4 6

01

ID0502159

219

PIVOT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

2 BOLT-ON CLAMP (1/2") 1 FLG SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M10-1.50) 2 CONN (04O-08S, .062 ORF) 1 BOLT ON CLAMP (1/2" X 1/2" SET) 1 HOSE (04OFX-88"-3000) 1 HOSE (04OFX-88"-3000)

110-126 106-724 106-387 154-374 105-2641 157-918 157-918

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0502159

220

PIPE LOADER VALVE HYD

TO WRENCH VALVE P & T HYDRAULICS

6 7 4

11 3

8

2

1

9

10 9 5 10

01

FROM SETUP VALVE HYDRAULICS

ID0567410

221

PIPE LOADER VALVE HYD REF PART NO. NUMBER

QTY

1 110-879 2 110-958 3 105-818 4 150-4259 5 106-381 6 106-386 7 154-391 8 154-222 9 154-228 10 150-5508 11 150-5555

1 BOLT-ON CLAMP (5/8" SET) 1 BACKUP PLATE 2 BOLT (1/4-NC X 1-1/2") 1 HYD VALVE, 3 SPOOL, DNCE50 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 CONNECTOR (08S-10O) 1 CONNECTOR (06O-08S) 2 UNION (06O-06OFX90) 1 HOSE (06OFX90L-36"-3000) 1 HYD LINE (-10)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-2176 500-2970 500-2186 500-2190 500-2191

6 SOLENOID COIL 3 VALVE SECTION 6 COIL RETAINING NUT 3 PO CHK VALVE, TOP PORT, 10BAR 6 CORE TUBE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1. SEE NOT SHOWN FOR SERVICE PARTS FOR 150-4259 HYDRAULIC VALVE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0567410

222

PIPE SHUTTLE HYD

11 14

15

10 13 3

12 9 11

17 16

10

7 6 4

5

15

1 2 14

16

8 17

02

ID0558773

223

PIPE SHUTTLE HYD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 GEROLLER MOTOR, 200cc 1 JUNCTION BLOCK 2 CONNECTOR (06S-06O) 2 CONNECTOR (04S-04O) 1 FLG LOCKNUT (M6-1.00) 1 WASHER (M6) 1 SCREW (M6-1.00 X 55MM) 2 CONNECTOR (04S-04O45) 2 CONNECTOR (06O-08S) 4 REDUCER (10S-04SF) 4 CONNECTOR (04S-04O90) 1 HYD LINE (-06) 1 HYD LINE (-06) 1 HOSE (04OFX90S-26"-3000) 1 HOSE (04OFX90S-24"-3000) 1 HOSE (04OFX-78"-3000) 1 HOSE (04OFX-76"-3000)

150-5860 150-5356 154-221 154-278 106-385 106-388 106-893 154-263 154-222 149-152 154-252 150-5469 150-5470 154-802 149-827 154-684 150-5530

DESCRIPTION

REMARKS

500-3733 SEAL KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0558773

224

PIPE GRIPPER HYD

2

12

9

10 15

16

11

14 4

1

13

12 11

2

12

7 8

11

15

9 17

18

5 12 11 3 17 16

6 18

01

ID0558601

225

PIPE GRIPPER HYD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 BK CONNECTOR (04O-04O90BK) 4 CONNECTOR (04S-04O90) 1 JUNCTION BLOCK 2 CONNECTOR (06S-06O) 2 CONNECTOR (04S-04O) 2 CONNECTOR (04S-04O45) 1 CONNECTOR (06O-08S) 1 CONNECTOR (08S-06O, .031" ORF) 2 ABRASION SLEEVE (1.25" X 50") 2 GRIPPER CYLINDER 2 HOSE (04OFX90S-10"-3000) 2 HOSE (04OFX90S-13"-3000) 2 HYD LINE (-06) 1 HYD LINE (-06) 1 HOSE (04OFX90S-48"-3000) 1 HOSE (04OFX90S-50"-3000) 1 HOSE (04OFX-80"-3000) 1 HOSE (04OFX-78"-3000)

154-355 154-252 150-5356 154-221 154-278 154-263 154-222 514-170 117-395 302-3991 515-148 153-364 150-5467 150-5468 515-447 515-439 150-5035 154-684

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0558601

226

PIPE LIFTER HYD

15 16 4

2

17

20

6

14

13

12

15

19

1 21

2 14

18

3

1

13

20 11 5

8 19

01

21

9 7

18

10

ID0558723

227

PIPE LIFTER HYD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

4 RUN TEE (04S-04O-04O) 5 CONNECTOR (04S-04O90) 1 JUNCTION BLOCK 1 CONNECTOR (06S-06O) 1 FLOW DIVIDER 1 CONNECTOR (06S-06O90) 2 CONNECTOR (04O-06S90) 1 CONNECTOR (04S-04O45) 1 TIE-DOWN PLATE 2 SCREW (M6-1.00 X 50MM) 2 FLG LOCKNUT (M6-1.00) 2 CONNECTOR (08S-06O, ORF) 4 CYL (1.0" X .5 X 6.0") 2 HYD LINE (-04) 2 HYD LINE (-04) 2 HYD LINE (-06) 1 HYD LINE (-06) 1 HOSE (04OFX45-59"-3000) 1 HOSE (04OFX45-68"-3000) 1 HOSE (04OFX45-28"-3000) 1 HOSE (04OFX45-34"-3000)

154-316 154-252 150-5356 154-221 150-5630 154-342 154-226 154-263 301-3551 107-025 106-385 159-743 150-726 150-5458 150-5375 150-5467 150-5471 150-5532 150-5531 153-073 515-019

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0558723

228

LUBRICATOR HYD JT24 BELLOWS TYPE

12 16 15 3

4

10 14 13

6

9 11 8

5 2

1 7

01

FROM AUXILIARY PUMP MANIFOLD

ID0741302

229

LUBRICATOR HYD JT24 BELLOWS TYPE REF PART NO. NUMBER

QTY

1 154-355 2 117-673 3 157-769 4 159-797 5 111-146 6 150-5419 7 153-491 8 106-381 9 106-386 10 154-252 11 105-2185 12 117-672 13 110-030 14 110-031 15 154-950 16 515-041

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

BK CONNECTOR (04O-04O90BK) ABRASION SLEEVE (1.00" X 150") BRANCH TEE (08S-08O-04O) CONNECTOR (04S-04O90, ORF/CHK) BOLT ON CLAMP (5/8" X 5/8" SET) ANCHOR VALVE HOSE (04OFX45-38"-3000-AR) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) CONNECTOR (04S-04O90) P-CLAMP (.625) ABRASION SLEEVE (1.00" X 20"") CABLE TIE (1/16" TO 4") CABLE TIE (1/2") 20" LG HOSE (04OFX-150"-3000) HOSE (04OFX90S-20"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0741302

230

LUBRICATOR HYD

4 18 6

12 5 15

13 3 11

TO ANCHOR VALVE HYDRAULICS

10 7

16

9 8

14 2

1 17

01

FROM AUXILIARY PUMP MANIFOLD

ID0567294

231

LUBRICATOR HYD REF PART NO. NUMBER

QTY

1 154-355 2 117-673 3 157-769 4 159-797 5 154-263 6 117-676 7 110-879 8 110-958 9 107-025 10 106-538 11 105-2185 12 106-724 13 106-387 14 111-146 15 154-950 16 150-5419 17 153-491 18 154-727 19* 302-7305

1 BK CONNECTOR (04O-04O90BK) 1 ABRASION SLEEVE (1.00" X 150") 1 BRANCH TEE (08S-08O-04O) 1 CONNECTOR (04S-04O90, ORF/CHK) 1 CONNECTOR (04S-04O45) 1 ABRASION SLEEVE (1.00" X 30") 1 BOLT-ON CLAMP (5/8" SET) 1 BACKUP PLATE 2 SCREW (M6-1.00 X 50MM) 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 1 P-CLAMP (.625) 1 FLG SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M10-1.50) 1 BOLT ON CLAMP (5/8" X 5/8" SET) 1 HOSE (04OFX-150"-3000) 1 ANCHOR VALVE 1 HOSE (04OFX45-38"-3000-AR) 1 HOSE (04OFX90S-30"-3000) 1 LUBRICATOR TOWER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0567294

232

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

233

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

234

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

235

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

236

HYDRAULIC CYLINDERS (3.5" X 2.0")

1

6 11

5

7 8 4 9 3

10

2

A

809-368

237

HYDRAULIC CYLINDERS (3.5" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 2.0 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (3.5 X 2.0 X 5.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (3.5 X 2.0 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (3.5 X 2.0 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (3.5 X 2.0 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (3.5 X 2.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYL (3.5 X 2.0 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (3.5 X 2.0 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (2.00 X 24.0) CYL (3.5 X 2.0 X 30.0) CYLINDER BARREL (3.5 X 30.0) CYLINDER ROD (2.00 X 30.0)

3 4 5 6 7 8 9 10 11

150-759 149-302 150-992 106-145 157-030 157-032 157-559 157-558 106-144

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 2.00) LOCK RING (3.5) CYLINDER PISTON (3.5 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (2.000") WIPER SEAL (2.000") WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-123 152-037 153-021 151-178 150-300 150-440 149-692 150-296 149-735 149-693 152-006 149-736 151-116 152-040 153-016 151-047 150-297 150-429 149-694 149-737 149-805 149-695 149-765 149-738 149-696 149-766 149-739 149-697 149-767 149-740

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-175 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-368

238

HYDRAULIC CYLINDERS (4.0" X 2.0") 1

6 11

14

12 13 5

7

4 9

8

3 10

2

A

809-369

239

HYDRAULIC CYLINDERS (4.0" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.0 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (4.0 X 2.0 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (4.0 X 2.0 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (4.0 X 2.0 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (4.0 X 2.0 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (4.0 X 2.0 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (4.0 X 2.0 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYL (4.0 X 2.0 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (4.0 X 2.0 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.00 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-144

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-698 149-768 153-021 151-066 152-012 150-440 149-699 152-062 149-735 149-700 152-030 149-736 149-701 149-769 153-016 151-088 150-298 150-429 149-702 152-007 149-737 149-703 149-770 149-738 149-704 152-063 149-739

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-189 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-369

240

NOTES:

ID0134963

JT24 Cummins® F3.8

Parts Manual

Issue 10, volume 3 of 3

053-2062

241

ELECTRICAL

242

ELECTRICAL-ENGINE SKID

18 14 15

9

16 11 21 20 13

12 14

7

17

2 19 1 22 4

10 8 5 9

02

ID0559841

243

ELECTRICAL-ENGINE SKID REF PART NO. NUMBER

QTY

1 106-574 2 107-630 4 108-218 5 192-006 7 220-2674 8 106-161 9 106-385 10 222-5335 11 215-1093 12 220-2777 13 215-1534 14 106-049 15 106-048 16 215-1086 17 106-712 18 106-379 19 106-542 20 215-1725 21 214-908 22 220-2849

2 CLIP NUT (M6-1.00) 4 NUTSERT (M5 X 0.8) 2 FLG HEX SCREW (M6-1.00 X 35 MM, 8.8) 1 HIGH FREQUENCY HORN 1 48-PIN 10AI8DI20DO CONTROLLER 1 FLG SCREW (M6-1.00 X 20MM) 3 FLG LOCKNUT (M6-1.00) 1 ANTENNA, 2.4GHz, 1/4 WAVE, RA, SMA 1 POWER RELAY 1 ENGINE STOP TIMER W/ SOFTWARE 1 PREHEAT SOLENOID 4 BOLT (#10-24 X 3/4", PLPS) 4 LOCKNUT (#10-24) 1 CONTACTOR 2 FLG SCREW (M6-1.00 X 16MM) 2 FLG LK SCREW (M6-1.00 X 20MM) 4 SCREW (M5-0.80X16MM, PAN PLPS) 1 ROCKER SWITCH (ON)-OFF-(ON) 1 ON-OFF KEY SWITCH 1 30PV2 RX 12PWM/AIN-4DO/AIN-2DIN CONTROL

DESCRIPTION

REMARKS

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0559841

244

See loose-leaf schematic included with this manual.

245

ELECTRICAL SCHEMATIC JT24 Circuit Number 1 1A 1B 1C 1D 2 2A 3 4 5 6 7 8 9 10 10A 11 11A 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

02

Wire Color blk blk/red blk/blu blk/org blk red red red/org wht red/org blu org/red red/brn org/yel org/blu org/brn wht/blk pur/blk org/pur org/grn red/wht red red/grn red/blu red/blk yel red/yel org/wht org/gry red/gry red/blu grn blu wht red/grn red/blu red/wht red brn yel wht grn blu/red gry/yel gry/wht gry/blu gry/blk blu/yel

Function High Current Ground Medium Current Ground Low Current Ground Engine ECU Ground Swash Plate Sensor Ground Battery Positive Fused Battery Positive Main Fuse to Ignition Switch Start Relay to Starter Solenoid Engine ECU Fused Battery Fused Worklight Fused ESID Fused CAN power Fused Wireless power Ignition Contactor Circuit Ignition Switch to Ignition Contactor Start Relay to Starter Solenoid Remote Engine Start Switch to Right Joystick Fused Display Fused Ignition Fused Accessory Socket Fused Intake Air Heater Pipe Controller Fused Output Pipe Controller Fused Control Fused Sensor/Switch Worklight Relay to Work Lights Fused DrillLok/Tracker Fused Pump Controller Fused Carriage Controller Fused Display Standby (Battery) Fused Battery FMS DEF Line Heaters Fuse to Relay DEF Pump Supply Modules Fuse to Relay SCR, DOC Modules Fuse to Relay DEF Line Heater Relay to Diodes DEF Pump Supply Module Relay to DEF Module SCR, DOC Modules Relay to Modules Swash Plate Sensor Power ESID Alarm ESID Strobe Wireless Strobe DrillLok Strobe Warning Alarm Hydraulic Main Filter Switch to Pump Controller Hydraulic Tank Filter Switch to Pump Controller Hydraulic Charge Filter Switch to Pump Controller Hydraulic Temperature Transducer to Pump Controller Seat Switch to Right Joystick

ID0464409

246

ELECTRICAL SCHEMATIC JT24 Circuit Number 42 43 44 45 46 47 48 49 50

02

Wire Color yel/red grn wht org/blk gry/blk gry/wht gry/grn tan/grn tan/red

51

blk/yel

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88

pur/blk brn/yel blk/pnk wht/org tan/red yel/brn brn/yel blu/brn brn/blu brn/wht blu org gry yel blu/grn yel/blk gry pur/yel blu/org blu/yel gry/org gry/yel wht blu gry/grn gry wht tan/org gry/red gry/wht grn/wht blu/wht wht/grn grn/wht pur/wht tan/red tan/blk

Function Engine Stop ESID Test/Silence Switch to ESID (Test) ESID Test/Silence Switch to ESID (Silence) 6 Pin to Engine ECU (Run/Stop) 6 Pin to Track Override Switches 6 Pin to Manual Drive Relay Manual Drive Relay to Diodes Pump Controller to Track Override Relay Worklight Switch to Worklight Relay Engine ECU to Start Interlock Relay, CAC Temp Sensor, Water in Fuel, Thottle Switch and Engine Override Switch Engine ECU to Start Relay Engine ECU to Grid Heater Relay Engine ECU to Grid Heater and Start Relay Engine ECU to Start Interlock Relay DrillLok Keyswitch and Tracker to Pump Controller Thrust Pressure Transducer to Pump Controller Pullback Pressure Transducer to Pump Controller Rotation CW Pressure Transducer to Pump Controller Rotation CCW Pressure Transducer to Pump Controller DWA Pressure Transducer to Pump Controller Thrust Swash Plate Sensor Signal 1 to Pump Controller Thrust Swash Plate Sensor Signal 2 to Pump Controller Rotation Swash Plate Sensor Signal 1 to Pump Controller Rotation Swash Plate Sensor Signal 2 to Pump Controller 5VDC Supply Analog Ground Pump Controller to Drill/Drive Solenoid and Diode Pump Controller to Track Brake Solenoid and Diode Pump Controller to Thrust/Rt Track Forward Solenoid Pump Controller to Pullback/Rt Track Reverse Solenoid Pump Controller to Rotation CW/Lt Track Reverse Solenoid Pump Controller to Rotation CCW/Lt Track Forward Solenoid Pump Controller to DWA Flow Solenoid Pump Controller to DWA Pressure Solenoid Pump Controller to Lube Solenoid EDT Tx EDT Rx Wireless Horn Aux Dump Solenoid Track Override Relay to Switches Left Track Override Switch to Resistor Pack Right Track Override Switch to Resistor Pack Single Pipe Loader Switch to Pipe Controller Remote Shuttle Switch to Pipe Controller Remote Lifter Switch to Pipe Controller Pipe Controller to Row Stop Actuator Pipe Controller to Row Stop Actuator

ID0464409

247

ELECTRICAL SCHEMATIC JT24 Circuit Number 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136

02

Wire Color pur/grn wht/red brn/org brn/yel gry/red gry/wht tan/blk tan/grn gry/tan gry/yel tan/blu tan/gry brn yel blu/wht blu/yel grn/org grn/blu tan/yel tan/grn yel/grn wht/yel wht/blu brn/red pur/org grn/org grn brn brn/yel brn/wht wht/brn wht/blk wht/blu blu/red blu/yel grn/red grn/yel org/wht wht/blu wht/yel tan/blk tan/yel blu/org pur/org brn/org tan/yel tan/grn tan/org

Function Row Stop Position to Pipe Controller Shuttle Home Prox to Pipe Controller Front Pipe Prox to Pipe Controller Rear Pipe Prox to Pipe Controller Pipe Controller to RT Anchor Up Solenoid Pipe Controller to RT Anchor Down Solenoid Pipe Controller to RT Anchor CW Solenoid Pipe Controller to RT Anchor CCW Solenoid Pipe Controller to LT Anchor Up Solenoid Pipe Controller to LT Anchor Down Solenoid Pipe Controller to LT Anchor CW Solenoid Pipe Controller to LT Anchor CCW Solenoid Pipe Controller to Front Wrench Close Solenoid Pipe Controller to Rear Wrench Close Solenoid Pipe Controller to Lifters Up Solenoid Pipe Controller to Lifters Down Solenoid Pipe Controller to Grippers Open Solenoid Pipe Contoller to Grippers Close Solenoid Pipe Controller to Shuttles Extend Solenoid Pipe Controller to Shuttles Retract Solenoid Pipe Controller to Single Pipe Loader Switch LED Rotation Speed Sensors Signal 1 to Carriage Controller Rotation Speed Sensors Signal 2 to Carriage Controller Carriage Controller to Thrust Brake Solenoid Carriage Controller to Thrust Two Speed Solenoid Carriage Controller to Rotation Two Speed Solenoid Washwand Switch to Wireless Controller Fuel Senders to Wireless Controller Wireless Controller to Fluid Shutoff Solenoid Wireless Controller to Drill Fluid Enable Solenoid Drill Fluid Speed Sensor to Wireless Controller Wireless Controller to Drill Frame Up Solenoid Wireless Controller to Drill Frame Down Solenoid Wireless Controller to Right Stabilizer Up Solenoid Wireless Controller to Right Stabilizer Down Solenoid Wireless Controller to Left Stabilizer Up Solenoid Wireless Controller to Left Stabilizer Down Solenoid Wireless Controller to Engine Fan Solenoid Engine ECU to DEF Line Heaters Relay Engine ECU to DEF Supply Module Relay CAC Out Temperature Sensor to Engine ECU Water In Fuel Sensor to Engine ECU Throttle Down Switch to Engine ECU Throttle Up Switch to Engine ECU Engine ECU to Wait to Start Indicator DEF Line Heater 1 DEF Line Heater 2 DEF Line Heater 3

ID0464409

248

ELECTRICAL SCHEMATIC JT24 Circuit Number 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161

02

Wire Color blk/tan wht/red pur grn gry wht blk/wht blk/grn blu/grn blu wht/grn pur/wht pur/blk red wht grn blk red wht grn blk pnk/blk grn/wht blu/wht blu/blk

Function DEF Line Heaters Return Engine ECU to DEF Tank Heater Solenoid Engine ECU to DEF Pump Module (Motor Supply) Engine ECU to DEF Pump Module (Motor Speed Control) Engine ECU to DEF Pump Module (Motor Return) Engine ECU to DEF Pump Module (Motor Reverting Valve) Engine ECU to DEF Pump Module (Relay and Tank Heater Return) Engine ECU to DEF Pump Module (Sensor Return) Engine ECU to DEF Pump Module (Sensor Supply) Engine ECU to DEF Pump Module (Dosing Pressure Signal) Coolant Level Sensor to Engine ECU (Signal) Engine ECU to DEF Dosing Valve (+) Engine ECU to DEF Dosing Valve (-) Top Display USB VCC Top Display USB DATA Top Display USB DATA + Top Display USB GND Bottom Display USB VCC Bottom Display USB DATA Bottom Display USB DATA + Bottom Display USB GND Engine Override Switch to Engine ECU 2V Circuit Engine ECU to DEF Pressure Sensor Engine ECU to DEF Pressure Sensor

ID0464409

249

ELECTRICAL SCHEMATIC JT24 Ref. Quantity Description No. Part No. 215-2875 1 Op Station Harness 1 215-2876 1 Frame Harness 2 215-2877 1 DEF Harness 3 215-2878 1 Hosetrack Harness 4 215-2879 1 Pipeloader Harness 5 215-2880 1 Carriage Harness 6 215-2881 1 Anchors Harness 7 215-2882 1 Aftertreatment Harness 8 215-2883 1 Rear Frame Harness 9 215-2947 1 Setup Box Harness 10

02

ID0464409

250

ELECTRICAL DIAGRAM PIPELOADER HARNESS JT24

7

3

1

TO SET UP BOX HARNESS

TO FRAME HARNESS

6 4

2

5

TO ANCHOR HARNESS

01

ID0456106

251

ELECTRICAL DIAGRAM PIPELOADER HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2879 2 105-2133 3 105-2132 4 105-2131 5 105-2130 6 105-2129 7 105-1568

1 PIPELOADER HARNESS 1 EDGE CLIP SIDE VERTICAL (.12-.24) 3 HEAVEY DUTY FIR TREE (.04-.62 THK) 2 EDGE CLIP TOP PARALLEL (.12-.24) 1 EDGE CLIP TOP PERPENDICULAR (.12-.24) 1 EDGE CLIP SIDE HORIZONTAL (.12-.24) 4 FIR TREE CABLE MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0456106

252

ELECTRICAL DIAGRAM OP STATION HARNESS JT24

TO DISPLAY

TO WRENCH JOYSTICK

1

2 5

3 4 TO FRAME HARNESS

06

ID0553005

253

ELECTRICAL DIAGRAM OP STATION HARNESS JT24 REF PART NO. NUMBER

1 2 3 4 5

215-2875 215-2667 215-1711 105-2142 105-2142 105-2216

QTY

DESCRIPTION

REMARKS

OP STATION HARNESS 2 SUPPRESSOR DIODE PACK 2 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 2 EDGE CLIP TOP PARALLEL (.04-.12) 1 EDGE CLIP TOP PERPENDICULAR (.04-.12) 1 5/16 STUD MOUNT ZIP TIE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0553005

254

ELECTRICAL DIAGRAM

2

FRAME HARNESS JT24

7

TO REAR FRAME HARNESS

DETAIL A

DETAIL C 1

A

5 TO HORN TO ALTERNATOR

C DETAIL D

3

D B 4

TO OP STATION HARNESS

6 8 TO PIPELOADER HARNESS

04 2 VERSION CHANGE

DETAIL B

ID0557257

255

ELECTRICAL DIAGRAM FRAME HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2876 2 106-987 3 214-256 4 105-2134 5 105-1568 6 105-2603 7 105-2130 8 105-2132

FRAME HARNESS 1 FLG LK SCREW (M6-1.00 X 16MM) 1 DIODE CONNECTOR 2 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 7 FIR TREE CABLE MOUNT 3 1/2" HOOK AND LOOP STRAP 2 EDGE CLIP TOP PERPENDICULAR (.12-.24) 8 HEAVEY DUTY FIR TREE (.04-.62 THK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04 2 VERSION CHANGE

ID0557257

256

ELECTRICAL DIAGRAM REAR FRAME HARNESS JT24

2 6 3

DETAIL A

4

TO COOLANT LEVEL

TO FRAME HARNESS

TO FAN TO FUEL SENDER

A

5

1

8

9 TO FLUID SHUT OFF

02 2 VERSION CHANGE

7 10

ID0557410

257

ELECTRICAL DIAGRAM REAR FRAME HARNESS JT24 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

REAR FRAME HARNESS 1 CONNECTOR CAP (TURCK RS-CC) 1 SCREW(M5-0.80X14MM,SOC) 1 LOCKNUT (M5-0.80) 6 FIR TREE CABLE MOUNT 1 DEUT DUST CAP 1011-347-0605 3 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 1 EDGE CLIP SIDE HORIZONTAL (.12-.24) 1 RESISTOR PACK 2 EDGE CLIP TOP PARALLEL (.12-.24)

215-2883 211-078 106-428 106-850 105-1568 215-2795 105-2134 105-2129 215-1196 105-2131

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 2 VERSION CHANGE

ID0557410

258

ELECTRICAL DIAGRAM DEF HARNESS JT24

TO DEF MODULE

TO FRAME

3

2 1

TO DEF TANK 01

ID0552851

259

ELECTRICAL DIAGRAM DEF HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2877 2 215-1711 3 215-2482

DEF HARNESS 1 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 1 DIODE PACK

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552851

260

ELECTRICAL DIAGRAM AFTERTREATMENT HARNESS JT24

1

2

TO DEF DOS TO DEF PRESSURE

TO FRAME HARNESS

01

ID0552943

261

ELECTRICAL DIAGRAM AFTERTREATMENT HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2882 2 105-2105

AFTERTREATMENT HARNESS 3 METAL CABLE TIE (0.18:) 7.9" LG

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552943

262

ELECTRICAL DIAGRAM ANCHOR HARNESS JT24

2

TO ALARM

TO HEATER HOSE

3

TO PIPELOADER HARNESS

1

02 2 VERSION CHANGE

ID0552848

263

ELECTRICAL DIAGRAM ANCHOR HARNESS JT24 REF PART NO. NUMBER

QTY

1 2 3

ANCHOR HARNESS 3 EDGE CLIP SIDE HORIZONTAL (.12-.24) 3 FIR TREE CABLE MOUNT

215-2881 105-2129 105-1568

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 2 VERSION CHANGE

ID0552848

264

ELECTRICAL DIAGRAM SET UP BOX HARNESS JT24

TO GROUND DRIVE OVERRIDES

TO PIPE LOADER HARNESS

2

3

1

01

ID0553166

265

ELECTRICAL DIAGRAM SET UP BOX HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2947 2 215-2012 3 105-1568

SETUP BOX HARNESS 1 RESISTOR PACK 2 FIR TREE CABLE MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553166

266

ELECTRICAL DIAGRAM HOSE TRACK HARNESS JT24

TO CARRIAGE HARNESS

1

TO PIPE LOADER HARNESS

01

ID0552915

267

ELECTRICAL DIAGRAM HOSE TRACK HARNESS JT24 REF PART NO. NUMBER

1

215-2878

QTY

DESCRIPTION

REMARKS

HOSE TRACK HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552915

268

ELECTRICAL DIAGRAM CARRIAGE HARNESS JT24

TO ENCODER

2

1

3

TO HOSE TRACK HARNESS

TO SPEED PICKUP

02 2 VERSION CHANGE

ID0552945

269

ELECTRICAL DIAGRAM CARRIAGE HARNESS JT24 REF PART NO. NUMBER

QTY

1 215-2880 2 215-1711 3 105-2132

CARRIAGE HARNESS 1 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 6 HEAVEY DUTY FIR TREE (.04-.62 THK)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 2 VERSION CHANGE

ID0552945

270

ELECTRICAL DIAGRAM WORKLIGHT HARNESS JT24

TO WORKLIGHTS

1

01

TO FRAME HARNESS

ID0553122

271

ELECTRICAL DIAGRAM WORKLIGHT HARNESS JT24 REF PART NO. NUMBER

1

214-791

QTY

DESCRIPTION

REMARKS

WORKLIGHT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553122

272

ELECTRICAL DIAGRAM STARTER CABLE JT24

TO STARTER

1

TO BATTERY DISCONNECT

01

ID0553186

273

ELECTRICAL DIAGRAM STARTER CABLE JT24 REF PART NO. NUMBER

1

215-2894

QTY

DESCRIPTION

REMARKS

STARTER CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553186

274

ELECTRICAL DIAGRAM BATTERY CABLES JT24

TO GROUND STUD

2

TO POSITIVE BATTERY STUD 3

TO BATTERY DISCONNECT

TO POSITIVE SIDE POST

TO GROUND BATTERY POST

1 TO GROUND SIDE POST

4

01

ID0553163

275

ELECTRICAL DIAGRAM BATTERY CABLES JT24 REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

215-2973 215-2893 215-2892 215-2974

DESCRIPTION

REMARKS

BATTERY CABLE (RED 2/0 X 8.5") BATTERY CABLE (BLK 2/0 x 16.0") BATTERY CABLE (RED 2/0 x 10.0") BATT CABLE (2/0 GA. 21", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553163

276

ELECTRICAL DIAGRAM STARTER GOUND CABLE JT24

TO STARTER

1

TO GROUND STUD

01

ID0553188

277

ELECTRICAL DIAGRAM STARTER GOUND CABLE JT24 REF PART NO. NUMBER

1

215-2895

QTY

DESCRIPTION

REMARKS

STARTER GROUND CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553188

278

ELECTRICAL DIAGRAM GRID HEATER FUSE CABLE JT24

TO PREHEAT SOLENOID

2

3

1

TO TRI-FUSE

02 2 VERSION CHANGE

ID0552914

279

ELECTRICAL DIAGRAM GRID HEATER FUSE CABLE JT24 REF PART NO. NUMBER

QTY

1 215-1859 2 110-031 3 105-2628

GRID HEATER FUSE CABLE 2 CABLE TIE (1/2") 20" LG 1 DUAL SWIVEL SADDLE (.25" - 3.00")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 2 VERSION CHANGE

ID0552914

280

ELECTRICAL DIAGRAM GRID HEATER CABLE JT24

TO GRID HEATER

1

2 TO PREHEAT SOLENOID

02 2 VERSION CHANGE

ID0552913

281

ELECTRICAL DIAGRAM GRID HEATER CABLE JT24 REF PART NO. NUMBER

QTY

1 215-3159 2 105-2690

GRID HEATER CABLE 1 RATCHETING P-CLAMP B SHORT 1/2 MOUNTING HOLE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02 2 VERSION CHANGE

ID0552913

282

ELECTRICAL DIAGRAM ALTERNATOR CABLE RED JT24

TO ALTERNATOR

1

TO STARTER

01

ID0552944

283

ELECTRICAL DIAGRAM ALTERNATOR CABLE RED JT24 REF PART NO. NUMBER

1

215-3160

QTY

DESCRIPTION

REMARKS

ALTERNATOR CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552944

284

ELECTRICAL DIAGRAM ENG-FRAME GND STRAP JT24

TO OP STATION FRAME

1

TO GROUND STUD

01

ID0553240

285

ELECTRICAL DIAGRAM ENG-FRAME GND STRAP JT24 REF PART NO. NUMBER

1

215-2151

QTY

DESCRIPTION

REMARKS

ENG-FRAME GND STRAP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553240

286

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP JT24

1

TO OP STATION SEAT FRAME

TO OP STATION FRAME

01

ID0553241

287

ELECTRICAL DIAGRAM BRAIDED GROUND STRAP JT24 REF PART NO. NUMBER

1

215-2964

QTY

DESCRIPTION

REMARKS

BRAIDED GROUND STRAP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0553241

288

TELEMATICS

2

3

1

4

02

ID0433277

289

TELEMATICS REF PART NO. NUMBER

QTY

1 2 3 4

1 5320 12 PIN TELE MODULE W/BATT (GLUED) 1 GPS/CELLULAR COMBO ANTENNA 3M 4 SCREW (M4-0.70 X 50 MM PAN) 1 FMS HARNESS - PROMION TELEMATICS

220-2529 222-5103 105-2089 215-2424

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0433277

290

ELECTRICAL DIAGRAM CURRENT COIL CABLE JT24

TO ESID MODULE

1

TO CURRENT COIL

01

ID0568819

291

ELECTRICAL DIAGRAM CURRENT COIL CABLE JT24 REF PART NO. NUMBER

QTY

1

1 CURRENT COIL CABLE (5.2M)

215-2775

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0568819

292

ELECTRICAL DIAGRAM RF CABLE (36.0") JT24

TO HOOD

1

2

TO CONTROLLER

03

ID0568880

293

ELECTRICAL DIAGRAM RF CABLE (36.0") JT24 REF PART NO. NUMBER

QTY

1 215-2982 2 105-2133

RF CABLE (36.0") 1 EDGE CLIP SIDE VERTICAL (.12-.24)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0568880

294

ELECTRICAL DIAGRAM ALTERNATOR CABLE BLACK JT24

TO ALTERNATOR

1

TO STARTER

01

ID0552889

295

ELECTRICAL DIAGRAM ALTERNATOR CABLE BLACK JT24 REF PART NO. NUMBER

1

215-2961

QTY

DESCRIPTION

REMARKS

ALTERNATOR GROUND CABLE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0552889

296

NOTES:

ID0134963

297

ANCHOR SYSTEMS

298

LUBRICATOR PUMP

11

7

9 10 5 8

6

3 1

2

01

4

ID0730327

299

LUBRICATOR PUMP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

255-1067 106-447 115-024 154-383 500-3597 155-708 105-087 106-695 105-1247 500-3595 500-3641 362-2486

QTY

DESCRIPTION

1 TJC PUMP 1 JAM NUT (1/2-NF) 1 ZERK (02N, 5000) 1 PLUG (04S) 1 BLEED SCREW 1 O-RING (218-D70) 6 BOLT (1/4-NC X 7/8", SOC) 4 BOLT (1/4-NC X 2-1/2",SOC) 8 FLG BOLT (#10-24 X .5") 2 CATCH PLATE 2 STOP PLATE 1 COVER ASSEMBLY

REMARKS

INCLUDES ITEMS 1-7

SEE NOT SHOWN FOR REPLACEMENT PARTS

NOT SHOWN:

500-3599 500-3598

DRAW LATCH DOWEL PIN

FOOTNOTES:

NOTE:

01

ID0730327

300

LUBRICATOR PUMP

19

20 9

18

7 8 11

13

4 3 6

10

14

19

15

5

16 2

6

17 3

12 1 21

01

ID0400903

301

LUBRICATOR PUMP REF PART NO. NUMBER

QTY

350-5018 1 350-687 2 350-682 3 155-702 4 350-686 5 350-421 6 157-049 7 107-492 8 106-078 9 166-280 10 350-671 11 125-424 12 117-228 13 302-5579 14 301-0196 15 125-125 16 350-691 17 350-692 18 155-748 19 117-227 20 105-525 21 178-467

LUBRICATOR PUMP 1 PUMP BODY 1 BARREL 2 O-RING (920 D90) 1 CYLINDER CAP 1 ADJUSTING SPOOL 2 O-RING (113 D70) 1 SCREW (M8-1.25 X 35MM,ALL THD) 1 NUT (M8-1.25) 1 PLUNGER 1 ROD GUIDE 2 BRONZE BUSHING (.750") 1 COMPRESSION SPRING 1 PUMP BARREL 1 RETAINER CLIP 1 DETENT BALL (.750") 1 VALVE SEAT 1 INLET TUBE 1 O-RING (916 D90) 2 SEAL (POLY PAK) 1 ROLL PIN (3/16" X 1-1/4") 1 ROD CAP

DESCRIPTION

REMARKS

INCLUDES REF No's: 1-21

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP

NOTE:

01

ID0400903

302

LUBRICATOR ASSEMBLY JT24

23 5 18 23 19

TO ANCHOR VALVE

22 14

8 8

8

31

3

8

2 4

11 10

9 10 11

15 8

8

9

29

26 7

15

12

6 24

21

20

30

28 15 23

TO LUBRICATOR NOZZLE

8

13 TO AUXILIARY PUMP MANIFOLD

8 8 27 25

1 17 16 02

ID0730406

303

LUBRICATOR ASSEMBLY JT24

REF PART NO. NUMBER

QTY

1 300-10114 2 215-2727 3 215-2728 4 215-2726 5 215-2329 6 306-603 7 211-078 8 215-2963 9 215-1769 10 215-1770 11 214-133 12 159-797 13 154-738 14 515-041 15 106-386 16 106-632 17 106-709 18 302-8808 19 303-1482 20 106-382 21 302-7034 22 302-7048 23 106-162 24 154-252 25 105-2185 26 117-672 27 110-030 28 110-031 29 255-1077 30 255-1067 31 362-2486

1 LUBRICATOR TOWER 1 STROBE LIGHT, GREEN (LED) 1 STROBE LIGHT, CLEAR (LED) 1 STROBE LIGHT, AMBER (LED) 1 BACKUP ALARM 1 AUDIO ALARM 1 CONNECTOR CAP (TURCK RS-CC) 2 WORKLIGHT, 900 LUMEN LED 5 DEUT 2P DT04-2P RCPT 5 LOCK,DUETSCH CONNECTOR 10 TERM DEUTS 16P 0460-202-16141 1 CONNECTOR (04S-04O90, ORF/CHK) 1 HOSE (06OFX90S-34"-3000) 1 HOSE (04OFX90S-20"-3000) 14 FLG LOCKNUT (M8-1.25) 6 FLG LK SCR (M12-1.75X35MM,SER) 10 FLG LK NUT (M12-1.75) 1 COVER 1 BRACKET 4 FLG LK SCREW (M10-1.50 X 20MM) 1 RIGHT CLAMP BRACKET 1 LEFT CLAMP BRACKET 10 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 CONNECTOR (04S-04O90) 1 P-CLAMP (.625) 1 ABRASION SLEEVE (1.00" X 20"") 1 CABLE TIE (1/16" TO 4") 1 CABLE TIE (1/2") 20" LG 1 STANDARD TJC (1.5 GAL BELLOWS) 1 TJC PUMP 1 COVER ASSEMBLY

DESCRIPTION

REMARKS

FOR HEATED HOSE USE KIT 190-1861

CONTACT DEALER FOR LUBRICANT OPTIONS SEE FOOTNOTE 1

NOT SHOWN:

150-5129 150-2598 150-2599 150-2600

LUBRICATOR NOZZLE ASSEMBLY LUBRICATOR NOZZLE 427 SWITCH TIP ORIFICE ADAPTER

INCLUDES 150-2598, 150-2599, 150-2600

FOOTNOTES:

REFER TO LUBRICATOR PUMP PAGE ID0730327 FOR ASSEMBLY.

NOTE:

02

ID0730406

304

LUBRICATOR ASSEMBLY 14 15

18

16

41 23

43 23 17

37 21

32 33 21

35

2

35

8

3

4

44

34

39

45 7

13 12

5

6 42 11 21

12 13

11

36 10 9

40

25

26 27

38

24 36

21 20

35 28 43

30

29 31

1

19 02

22

ID0544572

305

LUBRICATOR ASSEMBLY REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-7305 1 LUBRICATOR TOWER 2 302-2328 1 BUCKET COVER 3 302-4208 1 SLIDE BRACKET 4 302-8808 1 COVER 5 215-2727 1 STROBE LIGHT, GREEN (LED) 6 215-2728 1 STROBE LIGHT, CLEAR (LED) 7 215-2726 1 STROBE LIGHT, AMBER (LED) 8 215-2329 1 BACKUP ALARM 9 306-603 1 AUDIO ALARM 10 211-078 1 CONNECTOR CAP (TURCK RS-CC) 11 215-1769 5 DEUT 2P DT04-2P RCPT 12 215-1770 5 LOCK,DUETSCH CONNECTOR 13 214-133 10 TERM DEUTS 16P 0460-202-16141 14 159-797 1 CONNECTOR (04S-04O90, ORF/CHK) 15 154-263 1 CONNECTOR (04S-04O45) 16 156-174 1 CONNECTOR (06S-06O LG) 17 154-344 1 UN RUN TEE (06OFX-06O-06O) 18 154-326 1 CAP (06OF) 19 106-632 6 FLG LK SCR (M12-1.75X35MM,SER) 20 107-422 1 (M12 X 25MM,M10-1.50) 21 106-387 8 FLG LOCKNUT (M10-1.50) 22 106-709 6 FLG LK NUT (M12-1.75) 23 106-724 5 FLG SCREW (M10-1.50 X 25MM) 24 110-681 2 DRAW LATCH 25 105-1431 4 BOLT (#10-24 X 1-1/4",SOC,GD8, ZP) 26 106-388 4 WASHER (M6) 27 106-048 4 LOCKNUT (#10-24) 28 110-879 1 BOLT-ON CLAMP (5/8" SET) 29 110-958 1 BACKUP PLATE 30 107-025 2 SCREW (M6-1.00 X 50MM) 31 106-538 2 LOCKNUT (M6-1.00,PRV TRQ,10.9) 32 106-725 2 SCREW (M10-1.50 X 65MM, SOC) 33 107-769 2 JAM NUT (M10-1.50) 34 106-378 4 FLG LK SCREW (M6-1.00 X 12MM) 35 106-162 8 FLG SCREW (M8-1.25 X 20MM, GD8) 36 106-386 8 FLG LOCKNUT (M8-1.25) 37 105-2185 1 P-CLAMP (.625) 38 302-7034 1 RIGHT CLAMP BRACKET 39 302-7048 1 LEFT CLAMP BRACKET 40 256-1005 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY 41 350-5018 1 GREASE PUMP PARTS 42 350-4366 1 TOOL JOINT LUBE FOLLOWER 43 150-1998 1 HOSE (06OFX90L-38"-3000) 44 303-1482 1 BRACKET 45 215-2963 2 WORKLIGHT, 900 LUMEN LED

REMARKS

METAL FREE, ALL WEATHER; SEE NOT SHOWN FOR OPTIONS

SEE FOOTNOTE 1

NOT SHOWN:

150-5129 150-2598 150-2599 150-2600 259-858 256-031

LUBRICATOR NOZZLE ASSEMBLY LUBRICATOR NOZZLE 427 SWITCH TIP ORIFICE ADAPTER AR TOOL JOINT LUBE, STD SPRAY 2 GAL. AR TOOL JOINT LUBE, SUMR SPRAY 2 GAL.

INCLUDES: 150-2598; 150-2599; 150-2600

SEE FOOTNOTE 2 SEE FOOTNOTE 2

FOOTNOTES:

1. FOR HEATED HOSE OPTION USE 190-1861 HEATED HOSE KIT. 2. NON-STANDARD LUBRICANT OPTIONS.

02

ID0544572

306

ANCHORS 3 2

1

6

4 5

8 11

9 10 7

01

ID0503731

307

ANCHORS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 SHAFT 1 STOP TUBE 1 SPIRAL SPRING PIN (12MM X 85MM) 1 CENTERING CAP 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 4 SCREW (M12-1.75 X 40MM,10.9) 1 5.5" AUGER 1 ROCK ANCHOR 1 ANCHOR BIT 1 SPIRAL SPRING PIN (12MM X 60MM) 3 INSERT BIT - CARBIDE TIPPED

302-6714 302-6715 105-2506 302-6691 106-685 106-547 302-6647 302-7267 302-8215 105-2505 131-259

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0503731

308

ANCHOR SYSTEM

5

3

8

4

7 2

6

12 11 1

10

3 5 9 01

ID0503773

309

ANCHOR SYSTEM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 ANCHOR FRAME 1 MOTOR MOUNT 2 PIN 2 BRONZE BUSHING 4 KLIP RING (1.000") 1 SCREW (M12-1.75 X 60MM, SOC) 1 GEROLER MOTOR, TG, 18.9CIR 2 SCREW (M12-1.75 X 45MM, SOC) 2 FLG SCREW (M16-2.00X45MM,10.9) 2 FLG SCREW (M16-2.0 X 40MM) 1 CYL (2.0 X 1.25 X 30.0) 1 ANCHOR DRIVE COUPLER

302-6719 302-6709 302-1380 125-1124 115-499 106-771 150-3732 105-1974 107-336 106-470 302-6218 350-2174

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 95 FT-LBS

NOT SHOWN:

500-510 157-701

SEAL KIT EXTERNAL SEAL

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES:

1 SERVICE PARTS FOR 150-3732

NOTE:

01

ID0503773

310

NOTES:

ID0134963

311

FLUID SYSTEM

312

FLUID PUMP ASSEMBLY

A

7 6

4

8 36

9

27

33

30

3

5

29

25

38

32

2

39

35 28 31

1

17 26 37

24

20

13

34

17

19

16 11

22

14

12 23

21

10 B

15

18

A - FROM ANTIFREEZE TANK B - TO HOSE CARRIER HOSES "K" 01

ID0534914

313

FLUID PUMP ASSEMBLY REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 150-5503 1 DRILLING FLUID PUMP 2 302-9107 1 TANK MOUNT 3 115-263 1 ALL THREAD (24N) 4 114-031 2 STREET ELBOW (24N-24NF90) 5 115-269 1 TEE (24NF) 6 514-314 1 REDUCER (24N-16NF) 7 115-1016 1 ALL THREAD (16N) 8 514-311 1 S/O COUPLER (16N-16H) 9 155-188 2 S/O COUPLER (24N-24H) 10 150-5499 1 SHUTOFF (16SF) 11 302-7494 1 VALVE LEVER 12 105-460 1 WASHER (13/16") 13 105-860 1 SCREW (M6-1.00 X 10MM) 14 105-1661 1 FENDER WASHER (1/4" X 1" X .06") 15 107-151 2 SCREW (M6-1.00 X 85MM) 16 107-801 2 WASHER (M6) 17 106-385 4 FLG LOCKNUT (M6-1.00) 18 154-388 1 CONNECTOR (16S-16O45) 19 514-094 1 CONNECTOR (16S-20O) 20 514-446 1 REDUCER (24S-20SF) 21 514-095 1 CONNECTOR (20S-20O90) 22 514-142 1 UN RUN TEE (20OFX-20O-20O) 23 514-177 1 CAP (20OF) 24 157-854 1 CONNECTOR (8S-8S90) 25 105-1912 2 FLG SCREW (M10-1.50 X 25MM) 10.9 ZP 26 106-387 2 FLG LOCKNUT (M10-1.50) 27 115-134 1 COLLAR (24NF) 28 115-087 1 REDUCER (32N - 24NF) 29 115-297 1 CONNECTOR (32NF-32NF45) 30 105-630 2 NUTSERT(M6X1.0).70-4.20THK 31 302-9140 1 FLUID INLET MOUNT 32 106-161 2 FLG SCREW (M6-1.00 X 20MM) 33 111-028 2 T-BOLT CLAMP (1.75"-2.00") 34 159-088 1 QDC BODY (08-08SF) 35 149-120 1 DUST PLUG 36 514-318 1 SHUT-OFF (16NF-16NF) 37 150-6110 1 HYDRAULIC LINE 38 159-485 1 FHC BODY (32-32N) 39 116-588 13 BULK HOSE (1-1/2") NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0534914

314

FLUID SYSTEM, CARRIAGE

3

5

4 FROM HOSE CARRIER HOSES "K"

1 2

01

ID0560532

315

FLUID SYSTEM, CARRIAGE REF PART NO. NUMBER

QTY

1 159-382 2 510-011 3 117-265 4 154-419 5 150-3587

1 1 1 1 1

DESCRIPTION

WATER SWIVEL (16N-16NF) CONNECTOR (16N-16O90) ABRASION SLEEVE (1.75" X 50.0") BK CONNECTOR (16O-16O90BK) HOSE (16OFX90M-50"-3000)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1 INSTALL NICKLE THREAD SEALING TAPE (117-555) AND (500-1948, OR 500-2486) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS

NOTE:

01

ID0560532

316

FLUID PUMP SERVICE PARTS 30 GPM

4

7

2

13 14 15 16

1

5 6 3 8 5

9 17

10 11 18

19

12

04

ID0575569

317

FLUID PUMP SERVICE PARTS 30 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

150-5503 191-094 190-802 499-110 3 500-5994 8 499-116 3 157-050 3 499-111 3 165-730 3 499-119 3 500-5982 1 499-302 3 499-113 3 499-125 6 499-126 3 499-123 1 107-734 3 499-039 3 499-121 3 310-962 3 153-438 3 499-392 3 499-393 3

DESCRIPTION

REMARKS

DRILLING FLUID PUMP PACKING REPAIR KIT VALVE REPAIR KIT VALVE - SUCTION AR CAP SCREW (5/8-UNC X 6.0",SOC) O-RING (014 D70) O-RING (116 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER MUD PUMP HEAD CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET LOCKNUT (1/2-NC, BRASS) PLUNGER NUT PISTON CUP (HSN) PISTON HOLDER WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR)

SEE NOT SHOWN FOR REPLACEMENT O-RING INCLUDES REF No's 3,5,13 & 15 INCLUDES REF No's 1 & 4

OLD STYLE NEW STYLE

SEE FOOTNOTE 1

NOT SHOWN:

499-122 2 499-124 1 259-352 259-470 499-394 1 150-2750

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL SIGHT GAuGE (FMC) REPLACMENT O-RING

FOOTNOTES:

1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER PACKING REPAIR KIT 191-094.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0575569

318

ANTIFREEZE TANK

12 2 1

3

8

7 8 10 4 8 5 9 11

9 8 6 TO FLUID PUMP ASSEMBLY "A"

01

ID0542472

319

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 WATER TANK 1 CAP/LID 5" 1 TANK MOUNT 1 SUPPORT PLATE 1 S/O COUPLER (16N-16H90) 2 T-BOLT CLAMP (1.25" - 1.50") 4 CLIP NUT (M8-1.25) 6 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 2 FLG LOCKNUT (M8-1.25) 1 BK CONNECTOR (16NF POLY) 11 BULK HOSE (1") 2 TANK STRAP

362-2873 500-2310 303-0406 302-9114 514-215 111-027 106-551 105-1795 106-386 157-490 116-460 105-2723

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0542472

320

WASH WAND

1

2 3

4

5

6

7 8 01

ID0447023

321

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

150-2121 1 115-170 1 259-353 1 259-197 1 190-179 514-141 1 154-753 1 154-233 1 159-089 1 190-186

DESCRIPTION

NOZZLE (#05, 04N,15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-600"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

REMARKS

RHINO INDUSTRIES (190-938 CHAPPELL SUPPLY)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0447023

322

NOTES:

ID0134963

323

PIPE LOADER SYSTEM

324

PIPE SHUTTLE 3

13

14 10 9

8

12 6 10

2

7 11 20

1 16

17 19

9 18 15 4 5 01

ID0534938

325

PIPE SHUTTLE REF PART NO. NUMBER

QTY

1 362-2247 2 105-2527 3 302-6408 4 106-395 5 106-327 6 302-4907 7 106-685 8 106-335 9 106-561 10 107-872 11 107-193 12 106-237 13 362-2244 14 362-2245 15 106-551 16 302-6411 17 105-1795 18 105-1601 19 105-1639 20 118-1020 21* 302-5494

2 SLIDE PLATE 2 STEEL SHIM .020 2 RETAINER 8 WASHER (M8) 8 SCREW (M8-1.25 X 30MM) 1 SHUTTLE 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 1 SCREW (M12-1.75 X 70MM) 5 LOCKNUT (M8-1.25,PRV TRQ,10.9) 4 SCREW (M8-1.25 X 65MM) 4 SCREW (M6-1.00 X 16MM,BUT SOC) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 SHUTTLE PAD 1 SINGLE LOAD PAD 1 CLIP NUT (M8-1.25) 1 CARRIER MOUNT 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 SHOULDER WASHER 1 FLG BOLT (M8 - 1.25 X 25MM) 2 HOSE CARRIER 1 PIPE LOADER MOUNT

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0534938

326

PIPE GRIPPER 18 17

15 11

20

1

3

16

4 2 10

10 13 9 8 12 21

5 6

14

7

19 01

ID0541521

327

PIPE GRIPPER REF PART NO. NUMBER

QTY

1 302-5483 2 105-2324 3 106-390 4 105-894 5 370-154 6 125-137 7 105-507 8 354-376 9 106-224 10 106-561 11 105-292 12 107-872 13 107-669 14 106-579 15 362-2246 16 362-2243 17 302-9802 18 105-1795 19 302-3991 20 215-2781 21 106-397

1 GRIPPER 1 SHLD BLT (M12 X 70MM,M10-1.50) 1 WASHER (M10) 1 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 ROLLER 2 BEARING 1 ROLL PIN (3/8" X 2") 1 PIN WELDMENT 1 FLG SCREW (M6-1.00 X 10MM) 3 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 SCREW (M8-1.25 X 75MM) 1 SCREW (M8-1.25 X 65MM) 1 JAM NUT (M12-1.75) 1 SCREW (M12-1.75 X 120MM) 1 GRIPPER PAD 1 WEAR PAD 1 BRACKET 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 GRIPPER CYLINDER 1 PROXIMITY SWITCH 18MM 1 WASHER (M12, HARDENED)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0541521

328

PIPE LIFTER 8 3 5 2 7

4 6 8 1

9 6 5

7 02

ID0543377

329

PIPE LIFTER REF PART NO. NUMBER

QTY

1 302-4639 2 302-4640 3 302-4638 4 125-1212 5 107-483 6 105-894 7 106-685 8 107-998 9 150-726

1 PIN PLATE 2 LIFTER PLATE 2 PIN 2 COMPOSITE BEARING (1.250") 4 SHLD BLT (M12 X 40MM,M10-1.50) 4 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 LOCKNUT(M12-1.75,PRV TRQ,10.9) 6 HHCS M12-1.75 X 55MM,10.9 ZP 4 CYL (1.0" X .5 X 6.0")

DESCRIPTION

REMARKS

TORQUE TO 93 FT-LBS; 4 PLACES BOLTING REF #2 TO REF #3

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0543377

330

SHUTTLE DRIVE

5 8

4 12

9

11

10

6 1 3 2

01

7

ID0541622

331

SHUTTLE DRIVE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 302-4677 1 PINION SHAFT 2 105-1866 2 2" 2-PIECE SHAFT COLLAR 3 302-6409 2 MOTOR MOUNT 4 150-5860 2 GEROLLER MOTOR, 200cc 5 106-685 12 LOCKNUT(M12-1.75,PRV TRQ,10.9) 6 106-496 8 FLG SCREW (M12-1.75 X 35MM) 7 106-707 4 SCREW (M12-1.75 X 45MM, SOC) 8 106-089 2 HEX NUT (M12-1.75, 10.9) ZP 9 106-720 2 SCREW (M12-1.75 X 70MM) 10 106-551 8 CLIP NUT (M8-1.25) 11 302-6406 2 COVER 12 105-1795 8 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 13* 302-5494 1 PIPE LOADER MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0541622

332

SHUTTLE STOP

15 18 17

16 12 10

14

3

23 13 11 9 7

1

8 6 5 10 4

21 20 19 2 19 20 22 02

ID0542284

333

SHUTTLE STOP REF PART NO. NUMBER

QTY

1 302-4677 2 302-6412 3 106-706 4 105-1896 5 302-6415 6 302-6414 7 302-6413 8 302-6407 9 106-332 10 105-894 11 302-4684 12 105-271 13 105-601 14 106-561 15 105-1850 16 105-044 17 107-507 18 107-669 19 362-2788 20 302-7170 21 106-387 22 105-839 23 215-2330

1 PINION SHAFT 1 STOP 3 FLANGE LOCKNUT (M12-1.75) 3 FLG SCREW (M12-1.75 X 35MM) 1 STOP (ROW 1) 1 STOP (ROW 2) 1 STOP (ROW 3) 2 SPACER 5 SCREW (M10-1.50 X 70MM) 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 1 ROW STOP 1 SCREW (M10-1.50 X 40MM) 1 SHLD BLT (M10 X 20MM, M8-1.25) 1 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 2 JAM NUT (1/2-NC) 2 SCREW (M12-1.75 X 65MM) 2 JAM NUT (M12-1.75) 2 SHAFT STOP 2 PLATE 3 FLG LOCKNUT (M10-1.50) 3 SCREW (M10-1.50 X 55MM) 1 LINEAR ACTUATOR W/POT (100 MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0542284

334

SHUTTLE GUARD

2

10 3

8

7 6 1 5 11 9

03

4

ID0542267

335

SHUTTLE GUARD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 MOUNT 1 SHUTTLE SWING GUARD 1 COVER 5 FLG LOCKNUT (M10-1.50) 2 JAM NUT (M10-1.50) 1 SCREW (M10-1.50 X 90MM, CL 8.8) 2 SHLD BLT (M10 X 40MM, M8-1.25) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 SCREW (M10-1.50 X 70MM, CL 8.8) 3 SCREW (M10-1.50 X 30MM, CL10.9) 1 EXTENSION SPRING

302-6555 302-6562 302-8692 106-387 107-769 106-206 105-1864 106-561 106-332 107-612 105-2190

DESCRIPTION

REMARKS

REAR MOUNT SHOWN, SEE NOT SHOWN FOR FRONT MOUNT REAR SHUTTLE SWING GUARD SHOWN, SEE NOT SHOWN FOR FRONT

NOT SHOWN:

302-8695 302-8694

MOUNT SHUTTLE SWING GUARD

FOOTNOTES:

NOTE:

03

ID0542267

336

PIPE LIFTER COVERS

2

3

1

A

10

8

7

9

6 4 4 5 01

DETAIL A

ID0541806

337

PIPE LIFTER COVERS REF PART NO. NUMBER

QTY

1 302-6560 2 302-6545 3 302-6547 4 107-802 5 105-894 6 106-535 7 107-612 8 106-387 9 105-793 10 117-558

2 MOUNT 1 COVER 1 COVER 4 SHLD BLT (M12 X 16MM,M10-1.50) 8 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 SHLD BLT (M12 X 30MM,M10-1.50) 8 SCREW (M10-1.50 X 30MM, CL10.9) 8 FLG LOCKNUT (M10-1.50) 8 WASHER (M10) 4 ADJUSTABLE LEVER LATCH (LOCKING)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0541806

338

SHUTTLE COVER / SINGLE LOAD

18

20

4

19

3

21 2 7

12

16

14 5 13 8

11 17 22

6 15 10

03

1

9

ID0542131

339

SHUTTLE COVER / SINGLE LOAD REF PART NO. NUMBER

QTY

1 302-4680 2 105-894 3 107-612 4 302-8696 5 302-6564 6 302-8093 7 302-8819 8 107-337 9 106-442 10 106-775 11 105-094 12 105-2453 13 106-616 14 105-2404 15 105-2622 16 106-386 17 106-767 18 302-2537 19 106-469 20 106-089 21 105-2001 22 117-558

2 SUPPORT 4 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 4 SCREW (M10-1.50 X 30MM, CL10.9) 1 COVER 1 SINGLE PIPE GUIDE 1 COVER 1 PLATE 1 SCREW (M16-2.00 X 150MM, CL 10.9) 2 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 2 JAM NUT (M16-2.00) 2 BOLT (5/16-NC X 1", GR 5) 2 LOCKNUT (5/16-NC, PRV TRQ, GRADE C) 1 SCREW (M16-2.00 X 55MM, 10.9) 2 WING LOCKNUT (5/16-18, NYL INSERT) 2 CLIP BEARING (5/8") 5 FLG LOCKNUT (M8-1.25) 5 SCREW (M8-1.25 X 20MM,BUT, SOC) 1 ADJUSTMENT PLATE 2 FLG SCREW (M12-1.75 X 30MM) 2 HEX NUT (M12-1.75, CL 10) 2 SCREW (M12-1.75 X 55MM, ALN) ZINC 4 ADJUSTABLE LEVER LATCH (LOCKING)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0542131

340

JT24 PIPE LOADER MOUNT & MISC 6 5 8 7 16

29

4

11

17 3

2 19

15

21 26 18

19

24 14

20

22

30 13

18 18 20 21 12

1 10

28 23 9 25 21 03

27 ID0541932

341

JT24 PIPE LOADER MOUNT & MISC REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-5494 1 PIPE LOADER MOUNT 2 302-6410 1 SENSOR PLATE 3 105-1795 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 4 302-6405 1 SWITCH MOUNT 5 215-1175 1 PROXIMITY SWITCH 6 106-426 2 SCREW (M5-0.80 X 25MM, SOC) 7 106-850 2 LOCKNUT (M5-0.80) 8 106-161 2 FLG SCREW (M6-1.00 X 20MM) 9 303-4317 1 COVER 10 215-2620 1 ROCKER SWITCH ON-ON W/LED 11 302-6404 1 BACK PLATE 12 215-1725 2 ROCKER SWITCH (ON)-OFF-(ON) 13 116-461 12 BULK EDGE (3/8", SOLD PER FT) 14 116-461 3 BULK EDGE (3/8", SOLD PER FT) 15 302-6403 1 FRONT PLATE 16 106-387 2 FLG LOCKNUT (M10-1.50) 17 106-079 2 SCREW (M10-1.50 X 30MM) 18 106-399 16 WASHER (M20, HARDENED) 19 106-665 8 LOCKNUT (M20-2.50, CL10) 20 106-798 8 SCREW (M20-2.50 X 55MM, 10.9) 21 106-231 10 SCREW (M6-1.00 X 16MM) 22 303-3272 2 MOUNT PLATE 23 303-3270 4 SPACER 24 115-686 8 BULK EDGE (5/32",SOLD PER 1") 25 106-378 4 FLG LK SCREW (M6-1.00 X 12MM) 26 106-385 4 FLG LOCKNUT (M6-1.00) 27 105-2155 2 SCREW (M6 X 14MM) BUTTON HEAD 8.8 28 220-2841 1 CONTROLLER 29 302-3383 1 BOX RETAINER 30 301-3637 1 BOX RETAINER

REMARKS

USE 2 @ 6" USE 1 @ 3"

USE 2 @ 4"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0541932

342

GRIPPER CYLINDER

5 6 4 3 9 8 7 2 1

10

01

ID0447233

343

GRIPPER CYLINDER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

302-3991 354-432 105-2472 354-355 301-4354 354-357 105-310 354-356 105-118 105-031 150-731

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

GRIPPER CYLINDER CAP COMPRESSION SPRING (1.218" X 5.000") TUBE CAP ROD END JAM NUT (3/4-NC) SPRING GUIDE WASHER (3/8") BOLT (3/8-NC X 1") CYLINDER LAYOUT

REMARKS

INCLUDES REF No's 1 THRU 10

USE LOCTITE 242 OR EQUIVALENT USE MULTIPURPOSE GREASE ON ROD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0447233

344

NOTES:

ID0134963

345

ACCESSORIES

346

DRILLING FLUID TRANSFER 3 2

1

5

7 4

5

6

01

ID0183211

347

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

343-273 149-919 159-485 159-176 159-239 159-181 159-180 110-134 116-973 149-119

QTY

1 1 2 1 4 1 1

DESCRIPTION

Y-STRAINER PARTS ASS'Y TRANSFER HOSE ASSY HD 2" X 50' FHC BODY (32-32N) Y-STRAINER (32NF) STRAINER (2.2" X 7") FHC ADAPTER (40-32N) FHC BODY (40-32H) WORM CLAMP (2-1/6" TO 2-3/4") TRANSFER HOSE (50 FT) FHC ADAPTER (32-32H)

REMARKS

INCL REF NO'S 1 - 3 INCL REF NO'S 4 - 7

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0183211

348

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

349

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

350

WORKING LIGHT

1 WHITE

GREEN

W G R BK

RED

BLACK

REAR VIEW OF SOCKET GREEN

2 WHITE

G

W

BK R BLACK

RED

3

4 5

02

ID0113040

351

WORKING LIGHT REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 190-663 217-084 217-094 217-080 214-228 106-176 110-373 106-162 106-386 347-832 110-030 110-259 2. 190-664 347-833 347-836 214-229 217-040 217-039 106-379 106-106 106-754 3. 217-098 4. 190-665 217-080 217-092 214-228 106-176 5. 217-096

1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 1 10 6 4 1 1 1 1 1 1 1

WORKING LIGHT CONVERSION KIT TRIPOD DUAL LIGHT CABLE WORKING LAMP (12V DC) LIQUID-TIGHT FITTING CONDUIT LOCKNUT (O8N) BOLT-ON CLAMP (13/16") FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) BRACKET (LIGHT KIT) CABLE TIE (1/16" TO 4") BOLT-ON CLAMP (.625") LIGHT BOX KIT LIGHT JUNCTION BOX BACK PLATE LIGHT HARNESS CONNECTOR (4-WAY, FM) INDICATOR LIGHT (RED) FLG LK SCREW (M6-1.00 X 20mm) NUT (M6-1.00) WELD NUT (M10-1.50) WORK LAMP {12V DC, MAGNETIC} LIGHT KIT (SINGLE) WORKING LAMP (12V DC) SINGLE LIGHT CABLE LIQUID-TIGHT FITTING CONDUIT LOCKNUT (08N) EXTENSION CABLE (30M {100'})

INCL TRIPOD

RECTANGULAR, MULTI-PURPOSE

JUNCTION BOX

RECTANGULAR, MULTI-PURPOSE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0113040

352

GROUNDING HARDWARE

3 2 1 4

3 7 2

3 3

2 6

4

1

5 2 8

1

1

8 01

ID0437303

353

GROUNDING HARDWARE REF PART NO. NUMBER

1 2 3 4 5 6 7 8

100-074 106-217 106-221 106-455 215-771 215-827 183-658 215-790 215-824

QTY

DESCRIPTION

STRIKE MAT KIT 4 BOLT (1/4-NC X 1", SIL BRZ) 4 INT STAR WASHER (1/4", SIL BRZ) 4 LOCKNUT (1/4-NC, SIL BRZ) 2 GROUND RECEPTACLE (.3125" FM) 1 GROUND CABLE (6 GA X 6' M-EYE) 8 MAT STAKE 1 GROUND CABLE (6 GA X 20' M-EYE) 2 GRID (6')

REMARKS

INCLUDES REF NO'S: 1-8

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0437303

354

GROUNDING CABLES

8

1

7

2

6 3

4 5

05

ID0132451

355

GROUNDING CABLES REF PART NO. NUMBER

1 2 3 4 5 6 7 8

215-769 215-813 215-768 106-462 106-220 215-773 106-454 215-775 215-776

QTY

DESCRIPTION

1 1 AR 1 1 1 1 1 1

GROUND CLAMP GROUND CABLE (1/0 GA X 25') GROUND CABLE (1/0 GA) BOLT (3/8-NC X 1-1/4", SIL BRZ) INT STAR WASHER (3/8", SIL BRZ) RING LUG TERMINAL (27/64") LOCKNUT (3/8-NC, SIL BRZ) GROUND ROD SLIDE DRIVER

REMARKS

INCL REF USE 25 FT

NO.'S 1 AND 5

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0132451

356

ANTIFREEZE RECLAIMER KIT

6 3

2 1 4

5

01

ID0573237

357

ANTIFREEZE RECLAIMER KIT REF PART NO. NUMBER

1 2 3 4 5 6

QTY

DESCRIPTION

190-2830 ANTIFREEZE RECLAIMER KIT 514-088 1 S/O COUPLER (16S-16H) 120-074 1 SHUT-OFF VALVE (16S-16S) 514-121 1 S/O COUPLER (16N-16S) 110-353 1 WORM CLAMP (3/4" TO 1-1/2") 116-897 120 BULK TUBING (1", SOLD PER FT) 303-1317 1 ANTIFREEZE RECLM ADAPTER 1.76-4M

REMARKS

INCLUDES REF No's 1 THRU 6

USE ONE @120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0573237

358

ANTIFREEZE RECLAIMER KIT

6 3

2 1 4

5

01

ID0573253

359

ANTIFREEZE RECLAIMER KIT REF PART NO. NUMBER

1 2 3 4 5 6

QTY

DESCRIPTION

190-2832 ANTIFREEZE RECLAIMER KIT 514-088 1 S/O COUPLER (16S-16H) 120-074 1 SHUT-OFF VALVE (16S-16S) 514-121 1 S/O COUPLER (16N-16S) 110-353 1 WORM CLAMP (3/4" TO 1-1/2") 116-897 120 BULK TUBING (1", SOLD PER FT) 301-4791 1 ADAPTER #600M

REMARKS

INCLUDES REF No's 1 THRU 6

USE ONE @120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0573253

360

ANTIFREEZE RECLAIMER KIT

6 3

2 1 4

5

01

ID0573252

361

ANTIFREEZE RECLAIMER KIT REF PART NO. NUMBER

1 2 3 4 5 6

QTY

DESCRIPTION

190-2831 ANTIFREEZE RECLAIMER KIT 514-088 1 S/O COUPLER (16S-16H) 120-074 1 SHUT-OFF VALVE (16S-16S) 514-121 1 S/O COUPLER (16N-16S) 110-353 1 WORM CLAMP (3/4" TO 1-1/2") 116-897 120 BULK TUBING (1", SOLD PER FT) 301-4792 1 ADAPTER #600F

REMARKS

INCLUDES REF No's 1 THRU 6

USE ONE @ 120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0573252

362

JT PIPE BOX (TALL)

6 4

5

1

11

8

9 10

7

3 12

2 13

01

14

ID0503280

363

JT PIPE BOX (TALL) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

190-2764 JT PIPE BOX (TALL) ASSEMBLY 302-6880 1 JT PIPE BOX (TALL) 302-6887 4 LOCK PLATE 301-8539 2 LOCK PIN 302-6895 1 LIFT PIN BLOCK 302-6894 1 LIFT BAR 302-6888 2 PIPE ROTATE PLATE 302-6889 1 BANNER 116-724 96 BULK SEAL (3/32" SOLD PER FT.) 108-156 6 WASHER (5/16") 106-767 6 SCREW (M8-1.25 X 20mm,BUT SOC) 106-551 12 CLIP NUT (M8-1.25) 110-228 10 LYNCH PIN (7/16" X 2") 105-640 8 SPLIT RING 105-1859 8 LANYARD LOOP/EYE 8"

REMARKS

INCLUDES REF NO'S: 1-14; SEE FOOTNOTE 1

USE 2 @ 48"

NOT SHOWN:

FOOTNOTES:

1. USE (302-3383) BOX RETAINER, TO RETAIN BOX TO FRONT MOUNT. USE (301-3637) BOX RETAINER, TO RETAIN BOX TO REAR MOUNT.

NOTE:

01

ID0503280

364

JT PIPE BOX (SHORT)

5 6 11 3

10 4 3

3 12

1 6

5 4

9

13

2 3

5

6

8 7

01

ID0503592

365

JT PIPE BOX (SHORT) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

DESCRIPTION

190-2069 JT PIPE BOX (SHORT) ASM. 302-7744 1 JT PIPE BOX (SHORT) 302-6887 4 LOCK PLATE 110-228 10 LYNCH PIN (7/16" X 2") 106-551 8 CLIP NUT (M8-1.25) 105-640 8 SPLIT RING 105-1859 8 LANYARD LOOP/EYE 8" 106-767 4 SCREW (M8-1.25 X 20mm,BUT SOC) 108-156 4 WASHER (5/16") 301-8539 2 LOCK PIN 302-6888 2 PIPE ROTATE PLATE 302-6895 1 LIFT PIN BLOCK 302-6894 1 LIFT BAR 302-9757 1 BANNER

REMARKS

INCLUDES REF NO'S: 1-13

NOT SHOWN:

FOOTNOTES:

1. USE (302-3383) BOX RETAINER, TO RETAIN BOX TO FRONT MOUNT. USE (301-3637) BOX RETAINER, TO RETAIN BOX TO REAR MOUNT.

NOTE:

01

ID0503592

366

NOTES:

ID0134963

367

MISCELLANEOUS

368

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

369

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

370

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

371

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

372

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

373

374

JT24 Related Publications Component

Ass’y

P/N

Model: JT24 ...................... Parts Manual ................................................................... ............. 053-2062 JT24 ....................... Operators Manual ............................................................ ............. 053-3180 Engine: Cummins… ............ Operators Manual – F3.8………………… ................... .HRC ......... 053-3156

Filters Engine: Air Filter Parts Ass’y (HRC) ............................................................................................. 195-2791 Element (primary) (HRC) ................................................................................. 195-2742 Element (safety) (HRC) ................................................................................... 195-2743 Oil Filter Element (HRC)…............................................................................................... 500-3328 Fuel Filter Primary Element (HRC) .................................................................................. 500-3329 Fuel Filter – Prefilter with WIF sensor (HRC) .................................................................. 195-2342 DEF Pump Filter (HRC) ................................................................................................... 500-2679 DEF Tank Filter (HRC) ..................................................................................................... 500-2874 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) - Return ...................................... 159-079 Oil Filter Element (1-1/2-UNF, spin-on, Break-In) - Return .............................................. 149-840 Oil Filter Element (1- UNF, spin-on) - Return ................................................................... 155-910 Oil Filter Element (10micron) - Charge ............................................................................ 150-5907

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................ 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

02

ID0551395

375

376