Ditch Witch JT2511 Parts Manual 053-454 PDF

JT2321

Parts Manual

Issue 7

053-468

1

JT2321 ISSUE NO. 07PL-05/19 For Replacement Copy Order P/N 053-468

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: JT2321 Directional Drilling System

Copyright 1996, 1997, 2012, 2014, 2019 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Location - JT2321 .............................. 8

Engine Components

Air Filter System ........................................ 18 Cold Start Kit ............................................. 24 Engine - John Deere Diesel ............................ 14 Engine Mount ........................................... 16 Radiator..................................................... 20 Throttle ..................................................... 22

Frame Components

Break-out Wrench .................................... 54 Carriage .................................................... 32 Carriage Roller .......................................... 34 Console Lock ............................................ 50 Cylinder - Grease ....................................... 66 Drill Frame ................................................ 28 Front Wrench ........................................... 56 Hoods ....................................................... 36 Hydraulic Reservoir/Fuel Tank ................. 44 Idler ........................................................... 60 Mobile Console ........................................ 48 Operator Station ...................................... 46 Planetary Gear Box - Thrust ........................ 70 Planetary Gear Box - Track Drive ................. 72 Roller ......................................................... 62 Rotation Drive ........................................... 68 Rotation/Thrust Drive .............................. 30 Side Covers ............................................... 38 Sound Insulation - Lower ........................... 40 Sound Insulation - Upper ........................... 42 Spring ........................................................ 64 Stabilizer ................................................... 52 Track Group .............................................. 58

Hydraulics

Anchor Drive Hydraulics ........................... 94 Auxiliary Valve Hydraulics ...................... 102 Break-out Wrench Hydraulics ................ 108 Carriage Thrust Hydraulics ....................... 98 Diverter Valve ......................................... 118

Drill Valve/Levers ................................... 114 Drilling Fluid System................................ 112 Hydraulic Cylinder - 2.0” x 1.25” x 16.0” ...... 132 Hydraulic Cylinder - 2.5” x 1.25” x 4.0” ....... 130 Hydraulic Cylinder - 2.5” x 1.5” x 24.0” ....... 134 Hydraulic Cylinder - 3.5” x 1.75” x 4.0” ....... 136 Hydraulic Diagram .................................... 86 Hydraulic Motor - Fluid Pump .................... 126 Hydraulic Motor - Rotation ....................... 124 Hydraulic Motor - Tapered Key Shaft .......... 128 Hydraulic Motor - Thrust .......................... 122 Hydraulic Schematic - Options ................... 84 Hydraulic Schematic - Frame - Begins........... 80 Hydraulic Schematic - Frame - Ends ............. 76 Main Supply Hydraulics ............................ 88 Mobiling Valve/Levers ............................ 116 Oil Cooler Hydraulics................................. 90 Park Brake Hydraulics ............................. 100 Pipe Loader Hydraulics............................ 110 Rotation Drive Hydraulics ......................... 96 Stabilizer Hydraulics ............................... 106 Tilt & Travel Hydraulics ........................... 104 Tilt Cylinder Manifold.............................. 120 Track Drive Hydraulics .............................. 92

Electrical

Alarm/Strobe Light ................................. 170 Battery Mount ........................................ 164 Diagram - Engine Harness .......................... 142 Diagram - Engine Harness .......................... 140 Diagram - Frame Harness ........................... 144 Diagram - Frame Harness............................ 146 Diagram - Gauge Harness ........................... 148 Diagram - Gauge Harness............................ 150 Diagram - Mud Pump Harness ..................... 158 Diagram - Operators Console ...................... 152 Diagram - Pipe Loader Harness .................... 154 Diagram - Row Select Harness ..................... 156 Electrical Schematic - JT2321 .................... 160 Electrical Strike System Hardware ......... 168 Relay Panel Hardware ............................ 166

ID0135177

5

6

CONTENTS______________________ Options

Anchor Drive .......................................... 180 Anchor Hydraulics - Std Duty .................... 176 Anchor Parts - Std Duty ............................ 174 Auto-Anchor System .............................. 178 Fluid Mixing Accessories ........................ 194 Mud Pump Hardware ............................. 190 Mud Pump Hydraulics ............................ 186 Mud Pump Plumbing ............................. 188 Pipe Loader Mount ................................ 182 Pipe Loader Shuttle ................................ 184 Thread Lubricator.................................... 192

Miscellaneous

Bolt/Nut Torque Chart ............................ 202 Filters....................................................... 208 Optional Kits ........................................... 208 Related Publications ............................... 208 Replacement O-Ring Chart ..................... 207 Warranty Registration ............................ 210

Boring Components

Pipe Box................................................... 198

ID0135177

7

DECALS

8

5

ID0133389

9

5

ID0133389

10

WARNING READ OPERATOR MANUAL

WARNING MOVING PARTS

5

ID0133389

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

15

16

17

18

19

20

21

22

23

24

25

26

NOTES:

ID0134963

27

FRAME COMPONENTS

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

NOTES:

ID0134963

75

HYDRAULICS

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

ROTATION DRIVE HYDRAULICS

7 22 2 8 6

21

5

1

23

9 9 3

3 17

4

11

10 18

13 20

13

15

12 19 14 14

01

16

TO HYDRAULIC RESERVOIR

ID0148410

97

ROTATION DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

155-298 154-399 154-470 154-263 154-482 155-120 217-552 154-933 515-166 156-558 156-557 154-291 514-090 154-315 154-275 154-255 115-769 515-092 515-167 515-168 115-170 158-893 158-755 158-881

QTY

DESCRIPTION

REMARKS

1 1 2 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 2 1 -

RUN TEE (10S-10O-04O) CONNECTOR (10S-10O45) CONNECTOR (10O-12S45) CONNECTOR (04O-04S45) CONNECTOR (04N-04O90) STREET ELBOW (04N-04NF90) PRESSURE GAUGE HOSE (04OFX90S - 94"-5000) HOSE (10OFX45S-296"-3000) MIDDLE ROTATION LINE OUTSIDE ROTATION LINE CONNECTOR (10O90BK) CONNECTOR (10O-10O90) UNION (10O-10OFX90) CONNECTOR (04O-04OBK) UNION (04O-04OF90) ABRASION SLEEVE (2.38" X 300") HOSE (04OFX90S-144"-3000) HOSE (04OFX-265"-3000) HOSE (10OFX-120"-3000) COLLAR (04NF) HYD. CONTROL VALVE HYDRAULIC MOTOR HYDRAULIC MOTOR

1300 FT-LB OPTION 1920 FT-LB OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148410

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4 2

1

5

1

6

09

ID0051772

129

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

150-6055 155-580 153-280 500-347 1 155-771 3 155-760 1 165-915 1 105-418 1 105-501 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 2 THRU 6, SEE FOOTNOTES 1, 4 & 5 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 5. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733 NOTE:

09

ID0051772

130

131

132

133

134

135

136

137

138

NOTES:

ID0134963

139

ELECTRICAL

140

141

142

143

144

145

146

ELECTICAL DIAGRAM

FRAME HARNESS

TO ELECTRICAL STRIKE SYSTEM

CAVITY PLUG

WHT/PUR (41)

BLK (1)

CAVITY PLUG E

CAVITY PLUG

-A-

TO DRILLERS CONSOLE HARNESS GRN (33) WHT/BRN 6 (19)

YEL/RED (11)

2 1

BLU/RED (32)

YEL/BLK (22) BLK/WHT (34) 7 8 TAN/BLU (46) 9 BLK 10 (1) 11 12

5 4 3

ORG/BLU (5) ORG (3)

D C A

F G

B J

H

CAVITY PLUG

ORG/RED (54) WHT/ORG (39) CAVITY PLUG

1

CAVITY PLUG CAVITY PLUG WHT (24)

TO REMOTE DISPLAY HARNESS

WHT

WHT/PUR (28)

ORG (3)

FOOTMAT

A B

C

9 ORG/BLU (5)

BLK (1)

BLK (1)

ORG/RED (51)

CAVITY PLUG

TAN/WHT (45) HORN

7

2 3

WHT (24)

TRACK NEUTRAL SWITCHES

WHT/RED (9) ORG (3)

TAN/WHT (45)

YEL

YEL

8

6

SEAT SWITCH ORG (3)

8 7 1 4 2 5 3 6

5

TAN/BLK (38)

4

HORN SWITCH

D

PARK BRAKE SWITCH

805-064

147

ELECTICAL DIAGRAM FRAME HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

214-058 1 110-030 AR 106-155 4 106-277 4 306-609 1 192-006 1 217-750 1 217-762 1 306-608 1 306-607 1 217-868 2 215-939 1 356-467 1 214-103 1 214-104 2 157-644 2

DESCRIPTION

FRAME HARNESS CABLE TIE (1/16" TO 4") SCREW (# 4-40 X 5/8 PAN PLPS) 4-40 HEX NUT BRASS HORN HIGH FREQUENCY HORN SEAT SWITCH ROCKER SWITCH SEALED HORN BUTTON CAP HORN BUTTON TRACK NEUTRAL SWITCHES SEAT SWITCH HARNESS MAT 2-WAY WEATHER-PAC MALE CONN PACKARD MALE TERMINAL PACKARD SEAL (BLUE)

REMARKS

OBSOLETE ON/ON

FOOTNOTES

ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

NOTE:

D

805-064

148

ELECTRICAL DIAGRAM GAUGE HARNESS

ORG/BLU WHT/BLK (14) (5) BLK (1)

ORG (3)

12 3 4 8 7 6 5

RED/BLK (25)

GRA/YEL {47} WHT (8)

ORG/BLK (12)

6

TO FRAME HARNESS ORG/BLK BLU (36) (30)

WHT/RED (9) WHT/PUR (28)

6 5 4 3 2 1

WHT/BLU (27)

11

WHT/BLK (17)

12

WHT (24)

BRN (29)

7 8 9

GRA (48)

10

-A-

BLU/GRN (37) BRN/ORG (6)

RED (4)

GRN (31)

WHT/BLK (23)

TO FRAME HARNESS BLK (1) ACC SOCKET

ORG (3)

1 5

BRN (29) BLK (1)

BLK (1)

G

S

I

G FUEL

VOLT

ORG (3)

4

I

GRN (31)

S

G

I

WATER

3 ORG (3) ORG (3) BLK (1)

BLK (1)

ORG/BLK (12)

2

HOUR METER

03

ID0084632

149

ELECTRICAL DIAGRAM GAUGE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

214-107 1 106-282 2 106-280 2 215-2594 1 217-531 1 215-133 1 215-129 1 214-076 1

DESCRIPTION

REMARKS

ACCESSORY SOCKET DRIVE RIVET (1/8" X 1/2") WASHER (1/8", ALUMINUM) HOUR METER WATER TEMPERATURE GAUGE FUEL GAUGE VOLT METER GAUGE HARNESS

NOT SHOWN:

FOOTNOTES:

ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

NOTE:

03

ID0084632

150

ELECTTRICAL DIAGRAM GAUGE HARNESS JT2320 / JT2321

TO PIPE LOADER HARNESS

OIL PRESSURE GAUGE ORG (3) ORG {3}

10

G

S

BLK {1}

I A

B

11

C

GRA/YEL {47}

-A-

1 BLU (30)

REMOTE START SW.

BLK (1)

2

RED/BLK (25) ORG (3)

WHT/BLK (14) ORG/BLU (5)

GRA (48)

ORG/BLU (5)

8

-B-

7

6

WHT/BLK (23)

HYD. OIL HIGH TEMP LIGHT HYD. FILTER LIGHT ORG (3) ORG (3)

WHT (8)

RED (4) ORG (3)

8 7 1 4 2 5 3 6

BRN/ORG (6) BLU/GRN (37) ORG/BLU (5) ORG/BLU (5)

ORG/BLU (5)

12

5 COLD START SWITCH

ST ACC

IGN BAT

4 9 WARNING LIGHT ALARM IGNITION

3 WHT/RED

ORG

WHT/GRN 7

6 5 4 10 3 11 2 12 1 8 9

OPERATOR

WHT/YEL

WHT/BLU RED CAVITY PLUG

06

BLK

WHT/BLK

1 11 2 3 9 4 8 5 7 6

12

ORG/BLK

WHT

WHT (24) WHT (8)

CAVITY PLUG

WHT/RED (9)

10

WHT/BLU (27) WHT/PUR (28)

WHT/BLK (17) BLK ORG/BLK (1) (36)

ORG/BLU (5A)

ID0132478

151

ELECTTRICAL DIAGRAM GAUGE HARNESS JT2320 / JT2321 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

PART NUMBER QTY DESCRIPTION 215-131 1 OIL PRESSURE GAUGE 214-076 GAUGE HARNESS 217-841 1 INTERLOCK MODULE 306-603 1 AUDIO ALARM 217-789 1 ROCKER SWITCH 165-817 1 SWITCH GASKET 217-027 1 INSERT - HYD OIL TEMP (RED) 217-036 1 INSERT - HYD OIL PSI (YEL) 217-074 1 LENS REFLECTOR 217-020 1 PILOT LIGHT 217-046 BULB REPLACEMENT (12V) 214-852 1 IGNITION SWITCH 214-961 KEY, PAIR 214-962 SWITCH MOUNTING NUT 306-608 1 HORN BUTTON COVER 306-607 1 HORN BUTTON 215-055 1 FUSE (AGC, 5AMP)

REMARKS

OFF - MOMENTARY ON; OPTIONAL

NOT SHOWN:

FOOTNOTES:

NOTE: ALL CONNECTORS ARE SHOWN WITH REAR VIEWS

06

ID0132478

152

153

154

155

156

ELECTRICAL DIAGRAM ROW SELECT HARNESS

CAVITY PLUG

CAVITY PLUG

CAVITY PLUG

6

7

CAVITY PLUG

5

8

4

9

3

10

2

11

1

12

GRA/ORG (57) BLK (1)

ORG (3)

CAVITY PLUG CAVITY PLUG CAVITY PLUG CAVITY PLUG

CAVITY PLUG

TO PIPE LOADER HARNESS

1

2

BLK GRA ORG

BLK GRA/ORG ORG

IN/OUT PROXIMITY SWITCH

02

ID0112720

157

ELECTRICAL DIAGRAM ROW SELECT HARNESS REF PART NO. NUMBER

1.

2.

QTY

214-290 1 215-2286 1

DESCRIPTION

REMARKS

ROW SELECT HARNESS PROXIMITY SWITCH 12MM WP

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ALL CONNECTORS ARE SHOWN WITH REAR VIEW.

02

ID0112720

158

ELECTRICAL DIAGRAM MUD PUMP HARNESS 1

TAN/BLU 3

14

4

2

5

13 12

1

BLK

11

6

10

7

9

8

BLK/WHT

BLU YEL/BLK GRN

TO MAIN HARNESS

3

2 BLK ORG

BLK/WHT GRN

BLU

4

DRILL FLUID CONROLLER

RED BLK

ORG BLK/WHT

MUD SOLENOID

5

ORG GRA BLK

ORG TAN/BLU BLK

MUD MOTOR SPEED PROXIMITY SWITCH

03

ID0111694

159

ELECTRICAL DIAGRAM MUD PUMP HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

214-359 1 215-036 1 215-914 1 105-185 2 106-048 2 159-431 1 215-2286 1

DESCRIPTION

REMARKS

MUD PUMP HARNESS FUSE (AGC, 2 AMP) DRILL FLUID CONTROLLER SCREW (#10-24 X 1/2, RD SLT) LOCKNUT (#10-24) SOLENOID VALVE PROXIMITY SWITCH 12MM WP

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ALL CONNECTORS ARE SHOWN WITH REAR VIEW.

03

ID0111694

160

161

162

163

164

165

166

167

168

169

170

171

172

NOTES:

ID0134963

173

OPTIONS

174

175

176

ANCHORING HYDRAULICS

STANDARD DUTY ANCHOR SYSTEM

1

2 10

19 13 14

4

3 11

15 16

12

5 1 6 17

7

18 8

9 20 9 8 20

06

ID0085117

177

ANCHORING HYDRAULICS

STANDARD DUTY ANCHOR SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

100-933 155-579 500-347 154-369 154-373 154-916 115-751 110-030 154-261 159-030 159-029 106-477 355-759 106-685 355-497 106-332 110-013 182-092 180-723 115-010 180-760 180-813 105-894 154-233

QTY

1 2 2 2 1 4 2 2 2 2 1 2 3 3 2 1 1 1 4 1 3 2

DESCRIPTION

REMARKS

STANDARD DUTY ANCHOR SYSTEM HYDRAULIC MOTOR SEAL REPAIR KIT CONNECTOR (06O-10S) REDUCER (04O-06OF) HOSE (04OFX90-120"-3000) ABRASION SLEEVE (2.38" X 120") CABLE TIE (1/16" TO 4") CONNECTOR (04O-08O) QDC ADAPTER (08-08SF) QDC BODY (08-08SF) SCREW (M12-1.75 x 45mm) MOTOR TROLLEY LOCKNUT (M12-1.75, PRVLG TORQ) TROLLEY SPACER SCREW (M10-1.5 X 70mm) HAND GRIP (1", BLK) YOKE CROSS AND BEARING KIT ZERK (02N) BEARING CAP YOKE LOCKNUT (M10-1.50, PRVLG TORQ) CONNECTOR (08S-08O)

SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR SEAL KIT. SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

INCL REF NO'S 1 THRU 25 AND PARTS SHOWN ON PAGE TITLED "ANCHOR PARTS (STANDARD DUTY ANCHOR SYSTEM)" P/N 803-431.

2. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

06

ID0085117

178

179

180

181

182

183

184

185

186

MUD PUMP HYDRAULICS 41

35 31

29

40

28

32

25

34

33

2 39

30 6 26

4

6

37

27 38 36

5

22 6 6

1 21

8

7 17 9

11

10 24 20

23

12

18

6

15

17 3

19 13

16

01

14

ID0147842

187

MUD PUMP HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32 33.

34.

35.

36.

37.

38.

39.

40.

41.

1 1 2 1 1 5 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

HYDRAULIC MANIFOLD HOSE (10OFX90S-24"-3000) FLG LOCKNUT (M8-1.25) UNION (10O-10OFX90) CONNECTOR (10S-10O90-04O) CONNECTOR (10S-10O) HOSE (10OFX90-30"-3000) ABRASION SLEEVE (1.59" X 28") UNION BRANCH TEE (10OFX-10O-10O) HOSE (04OFX90S-11"-3000) CONNECTOR (10S-10O90) CONNECTOR (04S-04O90) HYDRAULIC MOTOR BOLT (1/2-NC X 1-1/2", ALN, GD8) HOSE (04OFX-34"-3000) ABRASION SLEEVE (1.00" X 30") CONNECTOR (04O-08S) SELECTOR VALVE FLG LK SCREW (M8-1.25 X 45MM) CONNECTOR (040-08S90) HOSE (04OFX90S-106"-3000) ABRASION SLEEVE (2.070" X 80") UNION RUN TEE (04OFX-04O-04O) HOSE (10OFX-20"-3000) RUN TEE (10S-10O-10O) HOSE (10OFX90S-104"-3000) HOSE (10OFX45-106"-3000) ABRASION SLEEVE (1.590" X 20") FLOW DIVIDER SCREW (M10-1.50 X 50MM) CONNECTOR (08O-10S90) FLG LOCKNUT (M10-1.50) CONNECTOR (10S-06O) DRAIN LINE UNION RUN TEE (06OFX-06O-06O) CONNECTOR (10S-10OFX90) ABRASION SLEEVE (1.59" X 17") RELIEF VALVE BRANCH TEE (10O-10O-10S) REDUCER BUSHING NUT (10OF) REDUCER BUSHING STEM (04O)

159-431 155-473 106-386 154-315 514-035 154-301 515-129 117-708 154-325 515-179 154-298 154-252 516-051 106-204 515-580 117-676 154-261 155-690 106-200 154-276 155-488 117-097 154-265 515-516 154-317 515-579 515-589 115-811 158-534 106-331 154-322 106-387 154-369 156-163 154-344 154-372 117-706 155-622 154-318 154-310 154-311

REMARKS

FOOTNOTES:

NOTE:

01

ID0147842

188

189

190

191

192

THREAD LUBRICATOR ENDS WITH S/N 2S4079

16 20 4

15

18

BE LU E PIP

12

9

23

11 21 1

17 13 5

6

8

10 22

19

7

2

8 14 3

13

ID0112097

193

THREAD LUBRICATOR ENDS WITH S/N 2S4079 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

REMARKS

190-778 LUBRICATOR KIT INCL REF NO'S 1 THRU 23 105-510 1 ROLL PIN (1/4" X 1-1/2") 106-387 2 FLG LOCKNUT (M10-1.50) 106-383 4 FLG LK SCREW (M10-1.50 X 30mm) 106-554 2 SCREW (M6-1.00 X 30mm, SOC) 117-141 1 TORSION SPRING 117-162 1 COMPRESSION SPRING (.438") 125-136 1 DETENT BALL (.187", CHROME) 125-806 2 BUSHING (.750",NYLINER) 130-331 1 CONNECTOR LINK (1-1/4") 154-221 1 CONNECTOR (06S-06O) 154-383 1 PLUG (04S) 117-186 1 EXTENSION SPRING (3.625") 157-716 1 GREASE SEAL 159-458 1 HOSE (06OFX90/90-31"-3000) 256-663 AR GREASE (14 OZ CARTRIDGE) 256-026 AR GREASE (14 OZ CART, ARTIC GD) 256-1003 1 TOOL JT LUBE (14OZ CART),ENVTL FRIENDLY METAL FREE, ALL WEATHER 359-859 1 GREASE APPLICATOR 359-869 1 GREASE BARREL 359-871 1 PLUNGER 350-436 1 LUBER BASE 350-437 1 PUMP SHAFT 359-924 1 PLUNGER 359-925 1 LUBER BASE SEE FOOTNOTE 1 105-521 1 ROLL PIN (1/4" X 1")

NOT SHOWN:

FOOTNOTES:

1. COAT ITEM 21 WITH COPPER TOOL JOINT COMPOUND (256-633 OR EQUIV.) AS LUBRICANT.

NOTE:

13

ID0112097

194

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

195

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

196

NOTES:

ID0134963

197

BORING COMPONENTS

198

PIPE BOX 14

13

10 11

5 4 12 9

1 3

2

6 8 7

01

ID0148384

199

PIPE BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

359-750 101-006 105-274 105-894 359-706 359-610 110-228 359-707 359-735 359-700 359-770 106-470 106-398 106-077 184-906 110-703

QTY

DESCRIPTION

- PIPE BOX ASSEMBLY - PIPE BOX SLING 4 SCREW (M10-1.50 X 20MM) 4 LOCKNUT (M10-1.50 TRQ) 2 PIPE BOX COVER 2 PIPE BOX PIN 2 CLIP PIN (7/16" X 2.0") 2 PIN 2 BOX RETAINER PIN WELDMENT 1 PIPE BOX 2 LIFT PLATE WELDMENT 2 FLG SCREW (M16-2.00 X 40MM) 2 WASHER (M16, HARDENED) 2 NUT, HEX (M16-2.0, 10.0 ZP) 2 CHAIN ANCHOR BOSS 1 SLING ASSEMBLY

REMARKS

INCLUDE REF. NO.'S 1 THRU 8 INCLUDE REF. NO.'S 9 THRU 14

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148384

200

NOTES:

ID0134963

201

MISCELLANEOUS

202

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

203

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

204

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

205

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

206

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

207

208

JT2321 Related Publications Component

Ass’y

P/N

Model: JT2321 ............... Parts Manual ......................................................... ............ 053-468 JT2321 ............... Operators Manual .................................................. ............ 054-508 JT2321 ............... Repair Guide (Service Manual) .............................. ................ N/A JT2321 ............... Supplementary Maint Guide - Trenchless .............. ............ 055-485 JT2321 ............... Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual - CD3029TF120 ........................ 194-771 .... 053-058 John Deere ......... Operators Manual - CD3029TF120 ....................... ............ 054-048 John Deere ......... Service (Shop) Manual - CD3029TF120 ................ ............ 054-048

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-602 Element (primary) .............................................................................. 194-759 Element (secondary) .......................................................................... 194-758 Oil Filter Element (spin-on) - John Deere ......................................................... 195-873 Fuel Filter Element (water trap, spin-on) - John Deere ..................................... 159-231 Fuel Strainer (04H) ........................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

209

ID0040564

210

ID0135281