Ditch Witch JT2020 Parts Manual 053-098 PDF

1

JT2020

ISSUE NO. 27PL-04/19 For Replacement Copy Order P/N 053-098

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works This manual contains information concerning the following models: JT2020 Directional Drilling System

Copyright 2004, 2005, 2006, 2007, 2008, 2011, 2012, 2014, 2015, 2017, 2018, 2019

by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

JT2020 M1 ................................................... 8 Pipe Box Loader ........................................ 12

Engine Components

Air Filter System - Begins ............................ 22 Air Filter System - Ends .............................. 26 Battery....................................................... 46 Component Mounting .............................. 44 Controls - Rear............................................ 42 Engine - Service - B3.3 - Cummins ................ 20 Engine Skid ................................................ 30 Engine........................................................ 16 Hood Support - Front ................................. 32 Hood Support & Grille - Rear ..................... 34 Hoods - Front .............................................. 36 Hoods - Rear ............................................... 38 Radiator..................................................... 28 Sound Insulation - Engine Enclosure ............. 40

Frame Components

Assisted Makeup – Begins ......................... 58 Assisted Makeup Sensor ........................... 50 Carriage ..................................................... 52 Frame Tilt .................................................. 84 Fuel Tank .................................................. 72 Gearbox - Ground Drive................................ 76 Gearbox - Rotation Planetary ........................ 56 Grease Cylinder ......................................... 80 Ground Drive Track - Rubber ...................... 74 Idler - Front ................................................. 78 Pipe Guide ................................................. 62 Proximity Switches - Drill Frame .................. 86 Proximity Switches - Drill Pipe..................... 88 Stabilizer.................................................... 82 Thrust Drive............................................... 60 Wrench - Rotating - Begins ............................ 66 Wrench - Rotating - Ends .............................. 64 Wrench - Stationary - Begins ......................... 70 Wrench - Stationary - Ends ............................ 68

Operator Station

Elect Strike System ................................. 104 Ground Drive Control .............................. 106 Left Console Display - Begins ...................... 98 Left Console Display .................................. 96 Operator Floor .......................................... 94 Operator Seat............................................ 92 Right Console & Joystick ......................... 102 Vandal Cover ........................................... 100

Hydraulics

Anchor Hydraulics ................................... 136 Auxiliary Hydraulics ................................ 144 Cylinder - 2” x 1” x 2” ................................ 166 Cylinder - 3” x 1.5” .................................... 168 Cylinder - 3.5” x 1.75” ................................ 170 Cylinder - 4” x 2” x 2” ................................. 172 Drilling Fluid Motor Hydraulic ................. 146 Filter & Reservoir Hydraulics .................. 110 Frame Tilt Hydraulics .............................. 160 Ground Drive Hydraulics ......................... 134 Hydraulic Valve Parts .............................. 164 Long Anchor Cylinder Hydraulic.............. 138 Long Anchor Rotation Hydraulic ............. 140 Lubricator Hydraulics .............................. 142 Oil Cooler Hydraulics............................... 112 P.O.R. Hydraulics - Begins ......................... 130 P.O.R. Hydraulics - Ends ........................... 128 Pipe Box Shift Hydraulics ........................ 158 Pipe Grip/Selector Hydraulic................... 152 Pipe Lift Hydraulics.................................. 156 Pump/Selector Hydraulics ...................... 118 Rotating Wrench Hydraulic ..................... 148 Rotation Hydraulics - Begins ..................... 116 Rotation Hydraulics ................................. 114 Selector Hydraulics ................................. 120 Selector Hydraulics - Begins...................... 122 Shuttle Hydraulics ................................... 154 Stabilizer Hydraulics ................................ 162 Stationary Wrench Hydraulic .................. 150 Thrust Hydraulics - Front .......................... 124 Thrust Hydraulics - Rear ........................... 126

ID0135175

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CONTENTS______________________ Anchor Systems

Anchor System ........................................ 176 Anchor Valve / Lubricator Mount .......... 182 Auto-Lubricator ....................................... 190 Grease Pump .......................................... 184 Long Anchor System - Begins.................... 180 Long Anchor System - Ends ...................... 178 Lubricator Nozzle & Applicator ............... 188 Lubricator Valve ...................................... 186

Fluid System

Drilling Fluid Plumbing - Begins ................ 202 Drilling Fluid Plumbing ............................ 200 Drilling Fluid Pump Plumbing - Begins ...... 194 Drilling Fluid Pump Plumbing - Ends ........ 196 Drilling Fluid Transfer .............................. 204 Mud Pump............................................... 198

Pipe Loader Systems

Lifters ...................................................... 208 Lifters - Ends ............................................. 210 Pipe Box................................................... 220 Pipe Loader Valve / Covers ..................... 218 Shuttle ..................................................... 212 Shuttle Guard .......................................... 216 Shuttle Mount ......................................... 214

Electrical

*See technical supplement for further electrical information.................... #053-125

Accessories

Antifreeze Tank ....................................... 228 Canopy .................................................... 234 Cold Start Kit ........................................... 226 Heated Greaser ....................................... 232 Pipe Box Loader ...................................... 240 Soft Cab ................................................... 236 Tie Down Kit ............................................ 238 Transport Pipe Box .................................. 242 Umbrella.................................................. 230

Miscellaneous

Bolt/Nut Torque Chart ........................... 246 Filters ...................................................... 252 Optional Kits ........................................... 252 Related Publications ............................... 252 Replacement O-Ring Chart ..................... 251 Warranty Registration ............................ 254

ID0135175

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DECALS

8

DECAL LOCATION JT2020 MACH 1 22 28

41 31

30

29

21

4

27

33 19 34

10 7

18

26

32 7 35 5 6

7 16

3 7

5 6

10

10

10

ID0087662

9

DECAL LOCATION JT2020 MACH 1

36 42

ELECTRIC BALL VALVE

39 10 25

23

11

9 24

37

38

21

13 12

17 14 5

5

2

6

1

8

6 15 40

16

COVER PLATE BELOW PUMPS

10

ID0087662

10

DECAL LOCATION JT2020 MACH 1 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

275-926 273-267 273-146 700-062 274-724 274-442 274-318 275-230 270-5127 273-452 275-184 273-278 270-1023 275-120 275-355 275-400 274-049 274-854 273-475 275-449 274-291 275-197 273-566 273-434 273-555 273-444 273-556 273-565 270-1084 700-068 700-069 700-071 700-092 273-198 273-482 700-146 700-147 273-601 270-5131 273-523 273-567 273-569 270-6773 700-245

QTY

DESCRIPTION

1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT - JT2020 DITCH WITCH BATTERY NOTICE ADD COOLANT DIESEL FUEL CAP WARNING ONE CALL NOTIFICATION LIFT LOCATION TIE DOWN LOCATION DANGER STRIPE 1.75” X 18” BATTERY NOTICE COOLANT WARNING MOVING PARTS DANGER WRENCH NOTICE OIL LEVEL RESERVOIR (THF) CAUTION HOT PARTS NOTICE OIL LEVEL DANGER ELECTROCUTION LOGO PLACARD WARNING READ MANUAL DITCH WITCH LOGO PLACARD SOUND POWER DANGER ROTATING SHAFT GAUGE PANEL DITCH WITCH MODEL ID W/ STRIPE PIPE BOX NUMBERS MODEL ID / PIPEBOX CONTROL PANEL CONTROL PANEL SWITCH PANEL IGNITION PANEL STAKE DRIVER SWITCH PANEL TRACKER CONTROL IGNITION SWITCH TRACK SWITCH FRAME TILT ENGINE STOP BATTERY DISCONNECT SWITCH RELAYS NOTICE NOT MANUAL SHUTOFF TEST PORT LOCATIONS PATENT RIGHT CONTROL

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 3

FOOTNOTES

1 . NOT PART OF KIT 2 . ENDS WITH S/N 3 . BEGIND WITH S/N

10

ID0087662

11

12

PIPE BOX LOADER DECAL LOCATION

1

2

6 4

3 6 5

02

ID0145475

13

PIPE BOX LOADER DECAL LOCATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 LIFT LOCATION 1 PIPE BOX LOADER WEIGHT 2 TIE DOWN LOCATION 1 LIFT LOCATION 2 TRANSPORT BOX WEIGHT 4 WARNING, CRUSHING WEIGHT

274-442 270-1018 274-318 274-442 273-642 275-326

DESCRIPTION

REMARKS

OPPOSITE ENDS JT2020 ONLY. 270-1016 USED ON JT1220, OPPOSITE CORNERS OPPOSITE SIDES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0145475

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE

2 5 43

35 8 6

43 39 40

7

31

34 10

41

12

14 9 15

1

16 29

3

4

38

18

42 13

26

28

27

25 37

19

24

20

23 17

22

33 32

11

25

21

24 23 36 30

17

ID0046223

17

ENGINE REF PART NO. NUMBER

1.

2.

QTY

DESCRIPTION

194-482 1 ENGINE 194-398 1 EXHAUST KIT 194-590 - TORCA CLAMP 106-724 8 FLANGE SCREW (M10-1.50 X 25MM) 214-256 1 DIODE CONNECTOR 196-354 1 MUFFLER CLAMP 194-536 1 MUFFLER 323-618 2 MUFFLER BRACKET 105-822 4 FLANGE LOCK BOLT (5/16-NC X") 178-027 1 FAN SPACER 106-267 4 SCREW (M8-1.25 X 35MM) 106-381 4 FLANGE SCREW (M8-1.25 X 25MM) 194-597 1 FAN (19") 106-336 2 SCREW (M12-1.75 X 90MM) 106-469 8 FLANGE SCREW (M12-1.75 X 30MM) 314-764 2 REAR ENGINE MOUNT 116-217 2 SHOCK MOUNT (2-PIECE KIT) 106-685 2 LCKNUT (M12-1.75, PRV TRQ, 10.9) 105-271 4 SCREW (M10-1.5 X 40MM) 117-559 2 ISOLATOR 314-758 1 FRONT ENGINE MOUNT 194-704 1 FLYWHEEL COUPLING 106-383 8 FLG LCK SCREW (M10-1.50 X 30MM) 105-073 9 LOCK WASHER (7/16") 105-839 9 SCREW (M10-1.50 X 55MM) 106-397 6 WASHER (M12, HARDENED) 105-062 2 FLG BLT (1/2-NC X 11/2", FER) 153-731 1 TANDEM HYDRAULIC PUMP (PISTON) 190-805 - SEAL REPAIR KIT 217-258 - ELECTRIC DISPLACEMENT CONTROL 500-1324 - SERVO COVER GASKET 150-1017 - HYD RELIEF VALVE 150-1020 - SPRING, RELIEF 190-1015 - SHIM KIT 152-173 - HYD RELIEF VALVE 152-174 - HYD RELIEF VALVE 157-568 - SHAFT SEAL 499-448 - SERVO COVER 499-447 - SERVO COVER (FULL DISPL)

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

REMARKS

SEE FOOTNOTES 1 & 2 FOR SERVICE PARTS. TORQUE CLAMPS TO 45-60 FT-LBS TORQUE TO 30 FT-LBS

TORQUE TO 20 FT-LBS

TORQUE TO 20 FT-LBS TORQUE TO 20 FT-LBS

TORQUE TO 30 FT-LBS

TORQUE TO 50 FT-LBS TORQUE TO 33 FT-LBS

LOCTITE RC271

TORQUE TO 50 FT-LBS. SEE NOT SHOWN FOR INDIVIDUAL SERVICE PARTS TORQUE TO 33 FT-LBS LOCTITE RC271

WITH NEUTRAL ADJUSTMENT WITHOUT NEUTRAL ADJUSTMENT

NOT SHOWN:

500-3350 500-3351

PUMP DRIVE FLANGE PUMP DRIVE HUB

SERVICE PART FOR REF NO. 21, 194-704.

SERVICE PART FOR REF NO. 21, 194-704.

FOOTNOTES:

1. 190-2325 WATER PUMP KIT INCLUDES PLUG 150-4226. THIS PLUG IS ONLY USED WHEN A TEMP SENDER IS NOT INSTALLED IN WATER PUMP. 2. FOR OIL FILL PLUG REPLACEMENT USE 500-2384 OIL FILL PLUG.

NOTE:

1.

17

REFER TO O-RING CHART 800-301 FOR REPLACEMENT O-RING

ID0046223

18

ENGINE REF PART NO. NUMBER

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

QTY

157-041 1 157-860 1 194-763 1 105-003 4 105-052 2 105-117 2 105-091 4 115-834 AR 110-332 1 110-333 1 116-259 AR 116-750 AR 110-217 1 106-810 2 106-545 2 110-134 2

DESCRIPTION

O-RING (152 D70) DOUBLE GEAR PUMP MOUNT PLATE FLG LOCKNUT (5/16-NC) BOLT (3/8-NC X 1-1/4") WASHER (5/16") LOCK WASHER (5/16") EXHAUST WRAP (2", SOLD PER FT) BOLT-ON CLAMP (1-5/8") BOLT-ON CLAMP (1") BULK EDGE (1/2", SOLD PER FT) BULK HOSE (5/8", SOLD PER FT) WORM CLAMP (7/16" TO 1") SCREW (M16-2.00 X 90MM, 10.9) LOCKNUT (M16-2.0, PRV TRQ, 10.9) WORM CLAMP (2.062" TO 2.750")

REMARKS

USE 1 @ 30'

USE 3 @ 5" USE 53"

NOT SHOWN:

FOOTNOTES:

NOTE:

17

ID0046223

19

20

CUMMINS B3.3 ENGINE SERVICE

7

1

6

5 2 3 4

06

ID0033129

21

CUMMINS B3.3 ENGINE SERVICE REF PART NO. NUMBER

DESCRIPTION

REMARKS

194-482 194-454 194-462 190-2325 170-463 194-461 499-598

1 1 1 1 1 1 1

ENGINE - CUMMINS 85HP TIER 2 ENGINE OIL FILTER ALTERNATOR 12V/60A (B3.3) WATER PUMP KIT FAN BELT FUEL FILTER ELEMENT (B3.3) OIL FILL CAP (VALVE COVER)

SEE NOT SHOWN FOR SERVICE PARTS SEE FOOTNOTE 1

NOT SHOWN 053-103 055-069 055-070 194-458 499-602 157-945 157-944 499-603 499-599 194-696 500-2084 500-2384

1 1 1 1 1 1 1 1 1 1 1 1

CUMMINS B3.3 PARTS MANUAL CUMMINS B3.3 OPERATION MANUAL CUMMINS B3.3 REPAIR MANUAL STARTING MOTOR 12V (B3.3) THERMOSTAT (B3.3) THERMOSTAT GASKET WATER PUMP GASKET (B3.3) ENGINE KILL SOLENOID ENGINE OIL DIP STICK (B3.3) INTAKE MANIFOLD FLUID LEVEL SENSOR OIL FILL PLUG

1.

2.

3.

4.

5.

6.

7.

QTY

USED ON 194-482 ENGINE, SEE FOOTNOTE 2

FOOTNOTES:

1. SEE PARTS PAGE "AIR FILTER SYSTEM" ID0039623 FOR REMOTE OIL FILTER AND MOUNTING COMPONENTS. 2. WATER PUMP KIT INCLUDES PLUG 150-4226. THIS PLUG IS ONLY USED WHEN A TEMP SENDER IS NOT INSTALLED IN WATER PUMP.

NOTE:

06

ID0033129

22

AIR FILTER SYSTEM BEGINS WITH S/N: 2Y1656

8 3 20

22 9

18 4

2

5 10 38

15 39

17 14

3 IN

18

20

11 21

12

28

6 37 24

1 OUT

13 35 17 32

OUT 36

7

23

34 33

IN 25

26

29 26

30 31

27

19 16

12

ID0039623

23

AIR FILTER SYSTEM BEGINS WITH S/N: 2Y1656 REF PART NO. NUMBER

1.

QTY

194-484 1 194-577 194-830 194-761 2. 120-080 1 3. 106-381 5 4. 118-293 1 5. 118-324 1 6. 194-514 1 7. 194-454 8. 194-788 1 9. 213-116 1 10. 105-284 1 11. 105-530 1 12. 315-573 1 13. 318-542 1 14. 300-5765 1 15. 157-908 1 16. 154-331 1 17. 106-386 5 18. 106-382 4 19. 154-711 1 20. 155-241 2 21. 106-224 2 22. 116-108 AR 23. 158-108 1 24. 157-756 1 25. 154-391 1 26. 515-720 2 27. 157-445 1 28. 300-5701 2 29. 215-183 1 30. 217-247 1 31. 217-565 1 32. 157-020 1 33. 154-323 1

DESCRIPTION

AIR FILTER ELEMENT (SAFETY) ELEMENT (PRIMARY) DISCHARGE VALVE MOUNTING CLAMP FLG LK SCREW (M8-1.25 X 25MM) AIR INTAKE HOSE T-BOLT CLAMP (3.56"-3.88") REMOTE FILTER HEAD OIL FILTER RESTRICTION INDICATOR (25"H2O) LINEAR ACTUATOR WASHER (3/16") COTTER PIN (1/16 x 3/4 ") THROTTLE BRACKET MOUNT PLATE MOUNT BRACKET T-BOLT CLAMP (2.812"-3.187") PLUG (080) FLG LK NUT (M8-1.25) FLG LK SCREW (M10-1.50 X 20 MM) HOSE (08OFX-30-3000) S/O COUPLER (02N-05H90) FLG SCREW (M6-1.00 X 10MM) BULK HOSE (5/16", SOLD PER 1") FILTER MOUNT FLANGE CONNECTOR (08N-10O) CONNECTOR (08S-10O) HOSE (10OFX90S-32"-3000) BANJO FITTING (M22-1.5) MOUNT, RUBBER STOCK SENDER, OIL PRESSURE HD WATER TEMPERATURE ADAPTER TEMPERATURE SENDER 100 - 280 F O-RING (-120 D90) CONNECTOR (08S-10O90)

REMARKS

USE 1 @ 16"

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0039623

24

AIR FILTER SYSTEM BEGINS WITH S/N: 2Y1656 REF PART NO. NUMBER

QTY

34. 158-109 35. 214-889 36. 158-110 37. 150-2080 38. 105-078 39. 105-079

1 1 1 1 4 2

DESCRIPTION

FILTER MOUNT BOLT STARTER SOLENOID HARNESS O-RING (-230 D90) EXTENSION FITTING NUT (1/4-NC) LOCK WASHER (1/4)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR USE WITH NEW #26 HOSE, (NEW HOSES HAVE LARGER "METRIC" WRENCH COLLARS) SPECIAL FITTING NEEDED FOR CLEARANCE.

NOTE:

12

ID0039623

25

26

AIR FILTER STSTEM ENDS WITH S/N: 2Y1655

8 3 20

22 9

18 4

2

5 10 15 28

17 14

3 IN

18

20

11 21

12

6 24 32

1 OUT

13 35 17 OUT

7

23 33 IN

24 25 34

26

29 30 31

27

19 16

01

ID0182573

27

AIR FILTER STSTEM ENDS WITH S/N: 2Y1655 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

194-484 1 194-577 194-830 194-761 120-080 1 106-381 5 118-293 1 118-324 1 194-514 1 194-454 194-788 1 213-116 1 105-284 1 105-530 1 315-573 1 318-542 1 318-543 1 157-908 1 154-331 1 106-386 5 106-382 4 154-711 1 155-241 2 106-224 2 116-108 AR 194-515 1 157-756 3 157-757 1 515-720 1 157-445 1 105-836 2 215-183 1 217-247 1 217-565 1 154-315 1 159-753 1 515-127 1 214-889 1

DESCRIPTION

AIR FILTER ELEMENT (SAFETY) ELEMENT (PRIMARY) DISCHARGE VALVE MOUNTING CLAMP FLG LK SCREW (M8-1.25 X 25MM) AIR INTAKE HOSE T-BOLT CLAMP (3.56"-3.88") REMOTE FILTER HEAD OIL FILTER RESTRICTION INDICATOR (25"H2O) LINEAR ACTUATOR WASHER (3/16") COTTER PIN (1/16 x 3/4 ") THROTTLE BRACKET MOUNT PLATE MOUNT BRACKET T-BOLT CLAMP (2.812"-3.187") PLUG (080) FLG LK NUT (M8-1.25) FLG LK SCREW (M10-1.50 X 20 MM) HOSE (08OFX-30-3000) S/O COUPLER (02N-05H90) FLG SCREW (M6-1.00 X 10MM) BULK HOSE (5/16", SOLD PER 1") REMOTE OIL FILTER HEAD (ENGINE) CONNECTOR (08N-10O) CONNECTOR (08N-10O90) HOSE (10OFX90S-32"-3000) BANJO FITTING (M22-1.5) FLG LOCK BOLT (1/4-NC X 1/2 ") SENDER, OIL PRESSURE HD WATER TEMPERATURE ADAPTER TEMPERATURE SENDER 100 - 280 F UNION (10O-10OFX90) SWIVEL ADAPTER (08N-08N90) HOSE (10OFX-32"-3000) STARTER SOLENOID HARNESS

REMARKS

USE 1 @ 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0182573

28

RADIATOR

4 3

33

40

5 31

22

15

35

30

7 22

2 32

41 37

6

28

19

2 42 29 28

14

19

20

8 24

1

27

9

12

17

13 26

33

19

36

13 19 12

16 19 18

25

11

23

39 13 34 38 8

8

20 15

14

21 10

ID0041303

29

RADIATOR REF PART NO. NUMBER

1.

QTY

194-296 1 500-1325 1 2. 106-387 2 3. 105-059 1 4. 106-142 1 5. 116-727 1 6. 318-630 1 7. 106-383 2 8. 110-134 3 9. 117-553 1 10. 117-554 1 11. 310-613 1 12. 107-096 4 13. 106-389 5 14. 105-894 2 15. 106-386 6 16. 314-758 17. 105-071 2 18. 116-539 2 19. 106-381 20 20. 106-396 4 21. 106-332 2 22. 106-397 2 23. 105-274 8 24. 362-970 1 25. 110-133 1 26. 300-4721 2 27. 364-432 1 28. 110-249 2 29. 116-108 AR 30. 116-789 AR 31. 118-166 1 32. 118-168 1 33. 118-167 2 34. 106-163 1 35. 116-421 AR 36. 325-598 2 37. 325-299 2 38. 110-555 1 39. 181-636 1 40. 105-363 1 41. 325-745 1 42. 105-799 2

DESCRIPTION

RADIATOR/OIL COOLER RADIATOR CAP (7 PSI) FLG LOCKNUT (M10-1.50) WASHER (7/16") SCREW (M10-1.50 X 65MM) SHOCK MOUNT RADIATOR BRACKET FLG LK SCREW (M10-1.50 X 30MM) WORM CLAMP (2.062" TO 2.750") UPPER RADIATOR HOSE LOWER RADIATOR HOSE FAN GUARD LOCKNUT (M8-1.25 , NYLOK) WASHER (M8) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG LOCKNUT (M8-1.25) FRONT ENGINE MOUNT WASHER (1/2") ISOLATOR FLG LK SCREW (M8-1.25 X 25MM) WASHER (M10, HARDENED) SCREW (M10-1.50 X 70MM) WASHER (M12, HARDENED) BOLT (M10-1.5 X 20MM) FAN SHROUD WORM CLAMP(1-1/16"TO 1-15/16") SHROUD BAR COOLANT OVERFLOW RESERVOIR WORM CLAMP (1/4: TO 5/8") BULK HOSE (5/16", SOLD PER 1") RUBBER EDGE TRIM 1/8" (FT) SOUND INSULATION SOUND INSULATION SOUND INSULATION FLG SCGREW (M8-1.25 X 30MM) BULK EDGE (1/8", SOLD PER FT) SHROUD SPACER BRACE CLAMP (17/8") BUSHING WASHER (7/8") BRACKET FLG LK SCREW (M10-1.50 X 25MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 11" USE 2 @ 19"

USE 2 @ 21"

NOT SHOWN: FOOTNOTES:

NOTE:

14

ID0041303

30

ENGINE SKID

ANTENNA 11

21

16

3 41

29

26

24

7

16

31 30 1

14

5

23

17

42 4

19 12

11 25 12

18 35 12

32

9

33

9

36

10

20

38 11

12

27

13 2 13

28

39 14

12

15

34

11

40

11 37

22 1 8

6 12

9

15

ID0039899

31

ENGINE SKID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

106-724 10 106-398 4 318-998 1 320-405 1 106-551 2 318-762 1 315-414 1 318-656 1 106-387 18 315-422 1 106-162 24 106-386 24 106-616 4 106-355 4 318-763 2 211-055 1 211-072 1 106-382 8 115-686 AR 115-704 AR 106-381 1 115-704 AR 115-704 AR 106-367 2 105-117 7 105-215 2 323-680 1 318-985 1 306-602 1 214-103 1 214-104 2 157-645 2 211-305 1 363-714 1 211-307 1 105-215 2 115-704 AR 116-259 AR 325-188 1 318-984 2 110-333 1 115-704 AR 116-259 AR 116-259 AR 115-686 AR 106-380 2 116-259 AR

DESCRIPTION

FLG LK SCREW (M10-1.50 X 25MM) WASHER (M16 HARDENED) FRONT MOUNT COVER PLATE CLIP NUT (M8-1.25) FLOOR PLATE CENTER MOUNT WELDMENT BACK PLATE WELDMENT FLG LKNUT (M10-1.50) ENGINE SKID FLG SCREW (M8-1.25 X 20 MM) FLG LKNUT (M8-1.25) SCREW (M16-2.00 X 55MM, 10.9) FLG LOCKNUT (M16-2.00) BRACKET ANTENNA BULKHEAD CONNECTOR CABLE FLG LK SCREW (M10-1.50 X 20MM) BULK EDGE (5/32",SOLD PER 1") BULK EDGE (1/4", SOLD PER 1") FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (1/4",SOLD PER 1") BULK EDGE (1/4",SOLD PER 1") SCREW (#6-32 X1/2") WASHER (5/16") NUT (#6-32) BOTTOM COVER SPACER ALARM (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) BK/AMI 125 AMP FUSE FB/HVAMI FUSE HOLDER AMI FUSE COVER NUT (#6-32) BULK EDGE (1/4", SOLD PER 1") BULK EDGE (1/2", SOLD PER FT) BRACKET LATCH CATCH BOLT ON CLAMP (1") BULK EDGE (1/4", SOLD PER 1") BULK EDGE (1/2", SOLD PER FOOT) BULK EDGE (1/2", SOLD PER FOOT) BULK EDGE (5/32", SOLD PER 1") FLG SCREW (M8-1.25 X 16 MM) BULK EDGE (1/2", SOLD PER FOOT)

REMARKS

USE 1 @ 5" USE 1 @ 9" USE 1 @ 19" USE 1 @ 12"

BEGINS WITH S/N:

USE 1 @ 17" USE 1 @ 12"

USE 1 @ 12" USE 1 @ 11" USE 1 @ 12" USE 1 @ 12" USE 1 @ 4"

FOOTNOTES

31.

211-306

1

FB/HVAMI FUSE HOLDER

ENDS WITH S/N:

NOTE:

15

ID0039899

32

FRONT HOOD SUPPORT 18 33

6

15

4

3

25

5 2

26

24

34 4

29 11

19 35

10

9

11

12

1 26 15 8

25

1

23 26

26

37

15

9

31

17 21

20

27 18

29 28 13

14

30

36

23 32

7

34

35 16

36

15 15 13 13 22

11

15

ID0039906

33

FRONT HOOD SUPPORT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

106-971 4 319-706 2 151-227 2 110-655 4 105-089 2 319-708 1 118-185 1 319-707 2 110-014 2 117-932 1 105-842 4 179-593 1 106-724 7 105-185 4 106-387 12 106-048 4 319-529 1 106-386 12 106-578 1 106-579 1 319-531 1 319-178 1 106-031 4 318-486 1 106-700 4 179-832 8 106-142 1 179-877 1 105-271 4 110-044 4 106-038 4 106-252 4 106-381 10 178-151 4 106-397 2 106-709 2 115-686 AR

DESCRIPTION

SHLD BLT (M12 X 50MM, M10-1.50) ARM GAS STRUT BALL SCREW (5/16-NC X 1/2") LOCKNUT (5/16-NC) HOOD SUPPORT LATCH BRACKET ARM LATCH HOOK SCREW (M8-1.25 X 20MM, SOC) BUSHING FLG SCREW (M10-1.50 X 25MM) BOLT (#10-24 X 1/2", RD SLT HD) FLG LOCKNUT (M10-1.50) LOCKNUT (#10-24) SUPPORT FLG LOCKNUT (M8-1.25) SCREW (M12-1.75 X 80MM) SCREW (M12-1.75 X 120MM) FRONT BRACKET BRACKET LOCKNUT (M12-1.75, NLK) REAR HOOD BRACKET SCREW (M12-1.75 X 80MM) SLEEVE SCREW (M10-1.50 X 65MM) BUSHING SCREW (M10-1.5 X 40MM) BUMPER (5/16-NC X 1-1/4") NUTSERT (5/16-NC) JAM NUT (5/16-NC) FLG LK SCREW (M8-1.25 X 25MM) BOSS WASHER (M12, HARDENED) FLG LK NUT (M12-1.75) BULK EDGE (5/32", SOLD PER 1")

REMARKS

USE 1 @ 4"

FOOTNOTES

NOTE:

11

ID0039906

34

REAR HOOD SUPPORT AND GRILLE

1

9 12

2 7 10

4

4

5

4

8

5 6 4 11

12

5 5

3

07

ID0041239

35

REAR HOOD SUPPORT AND GRILLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

194-266 1 319-794 1 179-583 1 106-162 10 106-386 10 319-801 1 115-482 2 106-397 2 195-993 1 319-799 2 319-804 2 116-489 AR

DESCRIPTION

REMARKS

EXHAUST PIPE GRILLE PROP ROD FLG SCREW (M8-1.25 X 20MM) FLG LOCKKNUT (M8-1.25) REAR HOOD SUPPORT GRIP RING (.500") WASHER (M12, HARDENED) U-BOLT CLAMP (3.50") HOOD BRACE PANEL SUPPORT EDGING (SOLD PER FT)

USE 2 @ 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0041239

36

FRONT HOOD ASSEMBLY JT12M1 / JT20M1

14

14 16 21 20 24

13

26

14

19 10

20 29 25

30

11 1

17 9 23 12

2

22

15 4

8

27 6

17 6

3 6

18 19

28

5

7

08

ID0044356

37

FRONT HOOD ASSEMBLY JT12M1 / JT20M1 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

325-956 1 117-427 1 118-183 AR 319-393 1 325-955 1 106-386 12 106-381 6 118-183 AR 106-388 2 105-688 2 118-199 1 110-564 1 105-085 1 106-237 4 118-183 AR 323-731 1 106-387 2 178-151 1 105-271 2 105-797 2 105-805 1 106-093 1 179-926 1 110-281 1 110-282 1 361-676 1 502-651 3 108-112 3 105-152 1 300-6589 1

DESCRIPTION

FRONT HOOD POCKET PULL BULK EDGE (SOLD BY FOOT) BRACKET FRONT FIXED HOOD FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (SOLD BY FOOT) WASHER (M6) SCREW (M6-1.00 X 35MM) PUSH BUTTON HANDLE HOOD LATCH LOCKNUT (1/4-NC) LOCKNUT (M6-1.00,PRV TRQ,NLK) BULK EDGE (SOLD BY FOOT) LATCH ARM FLG LOCKNUT (M10-1.50) BOSS SCREW (M10-1.5 X 40MM) FLG SCREW (M6-1.00 X 20MM, BX) BELLEVILLE WASHER (3/8") SCREW (M6-1.00 X 45MM) SPACER ROD END (1/4-NF, FM, RH) ROD END (1/4-NF, FM, LH) THREADED ROD SCREW (M6-1.00 X 35MM) STUD BOLT (M8-1.25 X 70MM) NUT (1/4-NF) BOSS

REMARKS

SERVICE PART 191-503 USE 1 @ 125" SERVICE PART 191-504

USE 1 @ 146"

USE 1 @ 63"

USE LOCKTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0044356

38

REAR HOODS

5 1

3

8

4 2

4

9

7

4 6

5

4 10

05

ID0063112

39

REAR HOODS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

327-716 1 117-558 1 117-427 1 106-386 22 106-162 18 319-394 2 327-718 1 118-183 AR 118-183 AR 108-112 2

DESCRIPTION

REAR HOOD ADJ LEVER LATCH (LOCKING) POCKET PULL FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM) BRACKET REAR FIXED HOOD BULK EDGE (SOLD BY INCH) BULK EDGE (SOLD BY INCH) STUD BOLT (M8-1.25 X 70MM)

REMARKS

SERVICE PART 191-505

SERVICE PART 191-506 USE 1 @ 92" USE 1 @ 92"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0063112

40

SOUND INSULATION - ENGINE ENCLOSURE 1

10 5 9

18 3 19

4

2

20

11 15

21 7 8

14 4

12 17

16

6

13

04

ID0043650

41

SOUND INSULATION - ENGINE ENCLOSURE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

325-956 118-331 1 118-100 1 118-187 AR 118-098 1 325-955 118-102 1 118-335 1 118-334 1 327-716 118-106 1 118-108 1 327-718 118-105 1 118-107 1 364-641 118-109 1 118-165 1 118-332 1 118-333 1 118-388 AR

DESCRIPTION

FRONT HOOD SOUND INSULATION SOUND INSULATION FOIL TAPE(HI-TEMP ALUM)2"WD SOUND INSULATION FRONT FIXED HOOD SOUND INSULATION SOUND INSULATION SOUND INSULATION REAR HOOD SOUND INSULATION SOUND INSULATION REAR FIXED HOOD SOUND INSULATION SOUND INSULATION HYDRAULIC RESERVOIR SOUND INSULATION SOUND INSULATION SOUND INSULATION SOUND INSULATION 3 MIL FLEXIBLE SILVER TAPE

REMARKS

SERVICE PART 191-503

USE 12 @ 14"

SERVICE PART 191-504

USE 2 @ 22", USE 1 @ 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0043650

42

REAR CONTROLS

6

ENDS WITH S/N: CMWJ2020CB0001302

1

5

2

27

15

4 3 33 21 9

28

31

10

32

17

7 34

16

25 15

11 12 15 14 25 13 24 9

15 26

8

20

9

18 19

35 23

7 30

29

15 22 9

10

ID0043178

43

REAR CONTROLS

ENDS WITH S/N: CMWJ2020CB0001302 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

106-570 3 157-240 1 214-908 1 214-852 1 214-489 2 318-588 1 110-560 10 324-959 1 106-162 11 107-193 3 117-558 1 318-736 1 106-551 4 214-589 1 106-386 12 106-385 3 318-476 1 364-661 1 153-760 365-426 3 318-656 322-614 1 196-071 1 110-126 1 306-603 1 159-791 110-333 1 110-962 1 364-663 1 155-708 1 217-184 1 217-710 1 106-048 3 105-185 3 106-330 2

DESCRIPTION

SCREW (M8-1.25 X 60MM) SET UP VALVE ON-OFF KEY SWITCH IGNITION SWITCH ROCKER SW (DPDT) (ON)-OFF-(ON) MANUAL COMPARTMENT POP RIVET (3/16" X 1/2", ALUM) COVER PLATE FLG SCREW (M8-1.25 X 20MM, GD8) SCREW (M6-1.00 X 16MM BUT SOC) LEVER LATCH (LOCKING) DOOR CLIP NUT (M8-1.25) GROUND DRIVE CONTROL FLG LOCKNUT (M8-1.25) FLG LOCKNUT (M6-1.00) VALVE MOUNT FILLER NECK CAP LEVER (M8-1.25 X 200MM) BACK PLATE CLAMP BRACKET U-BOLT CLAMP (1-5/8") BOLT-ON CLAMP (1/2") AUDIO ALARM HYDRAULIC MANIFOLD BLOCK BOLT-ON CLAMP (1") FILLER PLUG FILLER NECK SCREEN O-RING (218 D70) DELAY TIMER (2-SECOND) MICRO RELAY (SPDT) LOCKNUT (#10-24) BOLT (#10-24 X 1/2", RD SLT) SCREW (M8-1.25 X 70MM)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS.

INCLUDES REF NO. 19

NOT SHOWN:

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

NOTE:

10

ID0043178

44

COMPONENT MOUNTING

12

13

4

3

2 7 11 8

10

9

6 5

14

7

16

5

5 15 1

05

ID0138480

45

COMPONENT MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

DESCRIPTION

220-1023 1 JT CONTROLLER 2 106-712 4 FLG SCREW (M6-1.00 X 16MM) 214-905 1 BUSSMAN V.E.C. 105-816 4 SCREW (#10-24 X1-1/2",PAN SLT) 106-048 10 LOCKNUT (#10-24) 322-860 1 DIODE BRACKET 105-185 6 BOLT (#10-24 X 1/2 ", RD SLT) 217-710 13 MICRO RELAY (SPDT) 211-026 1 DIODE PACK (DEUTSCH) 106-381 - FLG LK SCREW (M8-1.25 X 25MM) 110-332 2 BOLT-ON CLAMP (1-5/8") 195-339 1 WING NUT (1/4-NC) 324-567 1 RELAY COVER 105-078 1 NUT (1/4-NC) 108-116 1 SCREW (1/4-NC X 2-1/2", GD5) 155-751 4 WASHER (1/4", NEOPRENE)

REMARKS

REPLACEMENT LID 500-1859

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- IF ORIGINAL COVER HAS A CUT-OUT TO FIT AROUND THE AIR FILTER RESTRICTION INDICATOR A REPLACEMENT COVER WILL REQUIRE A SIMILAR CUT-OUT.

NOTE:

05

ID0138480

46

BATTERY 16

3 2

1

5 4

10

NEGATIVE

9

8

POSITIVE

13 11 7 15

+

FRAME GROUND STARTER

-

12

6

ENGINE GROUND

14

H

808-412

47

BATTERY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

318-525 1 110-737 1 116-421 AR 118-164 AR 217-819 1 215-355 1 213-159 1 215-337 1 108-189 1 195-339 2 356-491 2 215-262 1 213-160 1 105-832 2 116-389 AR 106-795 1

DESCRIPTION

BATTERY COVER PULL PIN (5/16" X 2") BULK EDGE (1/8",SOLD PER FT) BULK EDGE (1/16", SOLD PER FT) BATTERY DISCONNECT SWITCH BAT CABLE (2/0 GA X 36", BLK) BAT CABLE (2/0 GA X 63", RED) BAT CABLE (2/0 GA X 19", BLK) BATTERY HOLD DOWN WINGNUT (1/4-NC) TIE DOWN ROD (1/4-NC X 9.3") BATTERY (12V, 925 AMP) BAT CABLE (2/0 GA X 24",BLACK) FLG LOCKNUT (1/4-NC) BULK TUBING (3/4".SOLD PER FT) WING SCREW (M8-1.25 X 20MM)

REMARKS

USE 1 @ 22" USE 2 @ 3"

INCLUDED WITH REF NO 7

FOOTNOTES

NOTE:

H

808-412

48

NOTES:

ID0134963

49

FRAME COMPONENTS

50

ASSISTED MAKEUP SENSOR 11

5

8 6 5 13

12 5 11 7

6

5

2 16

6 3

9 4 13

15 1 10

6 14 17

09

ID0063356

51

ASSISTED MAKEUP SENSOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

153-242 191-248 319-164 1 319-160 1 106-162 2 106-850 6 106-426 6 179-763 1 319-165 2 157-123 2 106-386 2 319-167 2 318-616 1 190-1134 1 222-171 323-904 1 110-573 1 107-025 2 106-353 2

DESCRIPTION

REMARKS

WATER SWIVEL (12NF-12NF) SEAL KIT (153-242) SENSOR GUIDE SENSOR MOUNT FLG SCREW (M8-1.25 X 20MM) LOCKNUT (M5-0.80) SCREW (M5-0.80 X 25MM SOC) TIE BAR MAGNET MOUNT O-RING (008 D90) FLG LOCKNUT (M8-1.25) TUBING MOUNT SENSOR TUBE POSITION SENSOR POSITION SENSOR MAGNET SENSOR COVER BOLT-ON CLAMP (1",SOLD PER SET) SCREW (M6-1.00 X 50MM) FLG NUT (M6-1.00)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

09

ID0063356

52 46

CARRIAGE 9 11

48

10

47

5 4 8 7

20

17

45 24

2

3

31

6

30

25 53 34 44

29 43 51 2

35

52

1

16 15

27

51

23

32

26 40

14

53 26

42

15

26

33

21

26 12

34

13 18

37

19 34 35 25

36 34 35

22

24 50

38

21

20

45

41 39

30

49

31 31 28 25

30

54

27

ID0046866

53

CARRIAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

DESCRIPTION

166-426 1 SLIDING OUTPUT SHAFT 118-292 2 COMPRESSION SPRING 166-451 1 GEARBOX (1.78:1, ROTATION) 177-034 1 SHAFT SPACER 106-865 1 NUT (3.25") 185-074 1 TANG LOCK WASHER (1.792") 185-067 1 THRUST LOCKNUT (1.767-NF-18) 153-242 1 WATER SWIVEL (12NF-12NF) 191-248 1 SEAL KIT 150-1024 - ROTATION MOTOR 150-1027 - ROTATION MOTOR 150-1041 SEAL KIT 106-397 4 WASHER (M12, HARDENED) 106-707 4 SCREW (M12-1.75 X 45MM, SOC) 157-019 1 O-RING (139 D90) 400-905 1 SAVER SUB 1.94-4F DS 106-642 8 SCREW (M10-1.5 X 65MM) 106-396 16 WASHER (M10, HARDENED) 105-894 8 LOCKNUT(M10-1.50,PRV TRQ,10.9) 319-328 1 LEFT SIDE PLATE 319-327 - RIGHT SIDE PLATE 300-2815 1 RIGHT SIDE PLATE 327-581 1 HOSE CARRIER MOUNT 105-998 8 SCREW (M16-2.00 X 40MM) 166-448 2 PINION DRIVE 107-197 8 SCREW (M16-2.00 X 80MM, 10.9) 157-341 1 MANIFOLD 150-2052 1 MANIFOLD 150-1325 - HYD VALVE (UPPER SPOOL) 150-1326 - HYD VALVE (LOWER SPOOL) 213-197 - VALVE SOLENOID 500-1310 - 10, 12, 16, 20 SERIS SOLENOID NUT 500-1954 NUT, COIL RETAINING 105-273 8 SCREW (M12-1.75 X 30MM) 141-730 8 ROLLER 157-317 4 MOTOR 500-1269 - SEAL REPAIR KIT 500-1228 - SHAFT AND BEARING KIT 106-472 8 SCREW (M14-2.00 X 35MM) 179-704 4 ECCENTRIC BUSHING 318-344 4 LOWER ROLLER MOUNT 106-949 8 WASHER (3/4", HARDENED) 105-388 8 NUT (3/4-NF) 155-776 - O-RING (117 D70) 157-338 1 MANIFOLD 150-2049 1 MANIFOLD 500-1953 NUT, COIL RETAINING 106-390 18 WASHER (M10) 105-072 12 LOCK WASHER (3/8")

REMARKS

APPLY 256-666 GREASE TO SPLINES

SEE FOOTNOTE 1

ENDS WITH S/N: CMWJT2020C60000243 BEGINS WITH S/N: CMWJT2020C60000244

USE LOCTITE 242

TORQUE TO 47 FT.LBS.

USE LOCTITE 242

ENDS WITH SN: CMWJ202060000306 BEGINS WITH SN: CMWJ202060000307 TORQUE TO 140 FT.LBS.

USE LOCTITE 242

TORQUE TO 200 FT.LBS. USE LOCTITE 242 OBSOLETE REPLACES 157-341, COMPONENTS ARE NOT INTERCHANGABLE. USED ON 157-341 USED ON 157-341 USED ON 157-341 USED ON 157-341 USED ON 157-341 TORQUE TO 55 FT.LBS. USE LOCTITE 242

TORQUE TO 88 FT.LBS.

USE LOCTITE 242

TORQUE TO 62 FT. LBS. OBSOLETE REPLACES 157-338, COMPONENTS ARE NOT INTERCHANGABLE. USED ON 157-338

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

27

ID0046866

54

CARRIAGE REF PART NO. NUMBER

36.

37.

QTY

DESCRIPTION

105-258 3 BOLT (3/8-NC X 3-3/4") 157-339 1 MANIFOLD 150-2050 1 MANIFOLD 150-1327 - HYD VALVE 213-197 - VALVE SOLENOID 500-1310 - 10, 12, 16, 20 SERIS SOLENOID NUT 500-1953 NUT, COIL RETAINING 38. 500-003 3 BOLT (3/8-NC X 2-3/4") 39. 105-249 8 CARRIAGE BOLT (3/8-NC X 1-1/4") 40. 105-047 8 LOCKNUT (3/8-NC) 41. 318-644 1 HOSE TRACK (5" X 152") 500-1001 - REPAIR LINK 324-614 - EZ OUT BAR (3.17") 324-615 - EZ OUT BAR (4.28") 118-297 - OUTER BAG (182") 118-298 - INNER BAG (174") 500-2291 AR HOSE TRACK BRACKET 500-2309 SRC PIN KIT 42. 318-873 1 BRACKET, TOP 43. 157-340 1 MANIFOLD 150-2051 1 MANIFOLD 150-1327 - HYD VALVE 213-197 - VALVE SOLENOID 500-1310 - 10, 12, 16, 20 SERIS SOLENOID NUT 500-1953 NUT, COIL RETAINING 44. 106-108 6 BOLT(3/8-NC X 4-3/4") 45. 106-030 8 LOCK WASHER (M12) 46. 159-577 - RELIEF MANIFOLD 150-1326 - HYDRAULIC VALVE CARTRIDGE 47. 155-737 - O-RING (214 D70) 48. 105-857 - BOLT (3/8 NC X 3", SOC, GD8) 49. 106-398 8 WASHER (M16 HARDENED) 50. 327-618 1 SHIELD 51. 159-898 4 SPRING CAP 52. 108-120 6 SHLD BOLT (1/4" X 1-1/2",#10-24) 53. 106-048 6 LOCKNUT (#10-24) 54. 324-645 1 HOSETRACK GUARD

REMARKS

TORQUE TO 40 FT.LBS. USE LOCTITE 242 OBSOLETE REPLACES 157-339, COMPONENTS ARE NOT INTERCHANGABLE. USED ON 157-339 USED ON 157-339 USED ON 157-339 USED ON 157-339 TORQUE TO 40 FT.LBS. USE LOCTITE 242

INCLUDES: 1 SRC049 PIN & 1 SRC021 RETAINING RING OBSOLETE REPLACES 157-340, COMPONENTS ARE NOT INTERCHANGABLE. USED ON 157-340 USED ON 157-340 USED ON 157-340 USED ON 157-340 TORQUE TO 40 FT.LBS. USE LOCTITE 242 USE KIT 190-1769 FOR SEAL PEPLACEMENT.

FOOTNOTES:

NOTE:

27

ID0046866

55

56

ROTATION GEAR BOX

7 5 3

4

8

9

10

2 1 15 16

22

18

24

23

11 12 13

20

19

17

14

21 6

02

ID0114195

57

ROTATION GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

DESCRIPTION

166-451 GEAR BOX (1.78:1 ROTATION) 126-100 2 TAPERED BEARING (2") 126-099 2 TAPERED RACE (3.25") 166-528 1 INPUT PINION 106-771 10 SCREW (M12-1.75 X 60MM, SOC) 162-027 1 GEARBOX HOUSING 106-866 2 DOWEL PIN (10MM X 30MM) 162-004 1 GEARBOX COVER 165-800 5 SHIM (.002") 165-801 5 SHIM (.003") 165-802 5 SHIM (.007") 165-829 5 SHIM (.002") 165-830 5 SHIM (.003") 165-828 5 SHIM (.007") 160-1102 1 OUTPUT GEAR 159-003 1 AIR VENT (02N) 514-123 1 PICKUP TUBE (02N-02NF90-2") 166-434 1 OUTPUT SHAFT 126-076 1 TAPERED RACE (5.118") 126-075 1 TAPERED BEARING (3.346") 155-869 2 INTERNAL SEAL (3.250") 115-211 2 PLUG (08N,SQ, MAG) 126-157 1 TAPERED RACE 126-156 1 TAPERED BEARING 115-896 1 EXTERNAL SNAP RING (3.875")

REMARKS

INCL REF NO.'S 1 - 24

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0114195

58

ASSISTED MAKEUP

BEGINS WITH S/N: CMWJ2020J60000307

4

5 3

11 6 13 12

2

1 2

7

9

8

10

06

ID0165424

59

ASSISTED MAKEUP

BEGINS WITH S/N: CMWJ2020J60000307 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

300-2615 153-242 215-1002 106-427 300-2620 110-774 300-2625 106-380 106-386 106-850 105-152 300-2815 106-678

QTY

1 1 1 4 1 1 1 2 2 4 1 1 1

DESCRIPTION

SLIDER WATER SWIVEL (12N-12NF) POSITION SENSOR SCREW (M5-0.80 X 22MM, SOC) SENSOR ROD BALL JOINT (1/4-NF) COVER FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25) LOCKNUT (M5-0.80) NUT (1/4-NF) RIGHT SIDE PLATE LOCKNUT (1/4-NF)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 215-1617 MAGNETIC SLIDER. APPLY LOCTITE 242 OR EQUIVALENT TO JAM NUT ON SENSOR BODY 2. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

06

ID0165424

60

THRUST DRIVE

1

2

5

8 7

4

6

3

B

809-882

61

THRUST DRIVE REF PART NO. NUMBER

QTY

166-448 115-456 125-044 166-383 318-351 106-700 327-654 118-416 106-030

2 4 2 1 2 1 1 2

1 2 3 4 5 6 7 8

DESCRIPTION

PINION DRIVE SNAP RING BEARING (FAFNIR 309PP) PINION MOTOR PLATE SCREW (M12-1.75 X 80MM) SCRAPER PLATE CLAMP LOCK WASHER (M12)

REMARKS

INCLUDES REF NO'S 1 - 4

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1- FOR USE ON MACHINES BEFORE SN 2Z0585. ON MACHINES SN 2Z0585 AND AFTER THE SCRAPER IS INCORPORATED INTO THE CASTING (REF #4)

NOTE:

B

809-882

62

PIPE GUIDE

8

4

1

3

1 2

9 6 5

10 8

04

7

ID0121847

63

PIPE GUIDE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

362-1811 4 320-814 1 320-802 1 110-368 1 107-590 2 149-973 1 318-863 1 107-870 3 110-033 106-685 5 106-855 3

DESCRIPTION

REMARKS

PIPE GUIDE RIGHT PIPE GUIDE RETAINER LEFT PIPE GUIDE RETAINER SNAPPER PIN (3/8" X 1-1/2") CARRIAGE BOLT (M12-1.75 X 80MM) ROD WIPER PIPE GUIDE MOUNT PULL PIN (.5" X 5") HAIR CLIP PIN (1/8" X") LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M12-1.75 X 140MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0121847

64

ROTATING WRENCH ENDS WITH S/N:

1 2

2 23

4 3

6

11 5

25

8

22

7

10 24 21 9

12 13 14 19

15

20

14 16 17 18

26

08

ID0042841

65

ROTATING WRENCH ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

318-919 1 357-222 2 357-225 1 106-529 2 318-951 1 106-544 10 107-890 4 105-561 1 151-219 1 118-115 1 106-724 1 324-914 1 179-504 2 105-1012 4 316-462 1 106-383 1 179-505 2 179-147 1 181-982 1 106-806 1 125-771 1 151-038 1 125-770 1 179-510 1 181-981 1 318-467 -

DESCRIPTION

REAR WRENCH JAW INSERT JAW SET SCREW (M10-1.50 X 10MM) CYL HEAD PLATE SCREW (M10-1.50 X 40MM, SOC) SCREW (M16-2.00 X 50MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (4.0" X 2.0" X 2.0") COMPRESSION SPRING FLG SCREW (M10-1.50 X 25MM) ROTATING WRENCH WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) CENTERING PIN FLG LK SCREW (M10-1.50 X 30MM) WRENCH PIN - LONG TAPERED PIN (31.7MM X 200MM) TAPERED INSERT (1.25") FLG LK SCREW (M12-1.75 X 25MM) COMPOSITION BUSHING (1.25") CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1") TAPERED PIN (1" X 6.16") TAPERED INSERT (1") FRAME

REMARKS

LOCTITE 242 LOCTITE 242 LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0042841

66

ROTATING WRENCH BEGINS WITH S/N:

1 2

2 21

4 3 6

9 23 20 5

8 22 19 7

10 11 12 17

13

18

12 14 15 16

07

ID0159628

67

ROTATING WRENCH BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

300-2508 1 375-1129 2 357-225 1 106-847 2 107-890 4 105-561 1 151-219 1 118-115 1 106-724 1 324-914 1 179-504 2 105-1012 4 316-462 1 106-383 1 179-505 2 179-147 1 181-982 1 106-806 1 125-771 1 151-038 1 125-770 1 179-510 1

DESCRIPTION

REAR WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 50MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (4.0" X 2.0" X 2.0") COMPRESSION SPRING FLG SCREW (M10-1.50 X 25MM) ROTATING WRENCH WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) CENTERING PIN FLG LK SCREW (M10-1.50 X 30MM) WRENCH PIN - LONG TAPERED PIN (31.7MM X 200MM) TAPERED INSERT (1.25") FLG LK SCREW (M12-1.75 X 25MM) COMPOSITION BUSHING (1.25") CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1") TAPERED PIN (1" X 6.16")

REMARKS

LOCTITE 242 LOCTITE 242 BEGINS WITH S/N

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

CYLINDER WITH ONE PIECE HEAD

NOTE:

07

ID0159628

68

STATIONARY WRENCH

ENDS WITH S/N: CMWJ2020E60000333 1

12 2

19 20 17

18 14 2 4 6 13 20

5

16 8 3 15

7 11

21

10 9

07

ID0042845

69

STATIONARY WRENCH

ENDS WITH S/N: CMWJ2020E60000333 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

322-730 1 357-222 2 357-225 1 106-529 2 318-951 1 106-544 10 107-890 4 105-561 1 151-219 1 179-504 2 105-1012 2 115-506 1 179-528 1 151-220 1 106-995 3 106-685 1 107-614 2 179-783 1 106-477 1 323-061 2 106-387 3

DESCRIPTION

FRONT WRENCH JAW INSERT JAW SET SCREW (M10-1.50 X 10MM) CYL HEAD PLATE SCREW (M10-1.50 X 40MM, SOC) SCREW (M16-2.00 X 50MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (4.0 X 2.0 X 2.0) WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) KLIP RING (.500") PIN CYLINDER (1.0 X .50 X .90) FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M10-1.50 X 100MM, SOC) PIPE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) MOUNT PLATE FLG LOCKNUT (M10-1.50)

REMARKS

LOCTITE 242 LOCTITE 242 LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0042845

70

STATIONARY WRENCH

BEGINS WITH S/N: CMWJ2020C60000334 1 10 2 17 18 15

16 12 2 4

6

11 18 14

3 13

5 9

19

8

08

7

ID0159626

71

STATIONARY WRENCH

BEGINS WITH S/N: CMWJ2020C60000334 REF PART NO. NUMBER

QTY

1. 300-2507 1 2. 375-1129 2 3. 357-225 1 4. 106-847 2 5. 107-890 4 6. 105-561 1 7. 151-219 1 8. 179-504 2 9. 105-1012 2 10. 115-506 1 11. 179-528 1 12. 151-220 1 13. 106-995 3 14. 106-685 1 15. 107-295 2 16. 179-783 1 17. 106-477 1 18. 323-061 2 19. 106-387 3

DESCRIPTION

FRONT WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 50MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (4.0 X 2.0 X 2.0) WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) KLIP RING (.500") PIN CYLINDER (1.0 X .50 X .90) FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) ROLL PIN (.375" X 3.750") PIPE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) MOUNT PLATE FLG LOCKNUT (M10-1.50)

REMARKS

LOCTITE 242 LOCTITE 242

BEGINS WITH S/N: SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CYLINDER WITH ONE PIECE HEAD

NOTE:

08

ID0159626

72

FUEL TANK 7 SUPPLY

5 6

RETURN

10 8

5 5

10 16 19 10

4 10

3

8

18 2

10 17

9 10

TO FILLER NECK

1

11

15 11

20

14

13 12

12

ID0044584

73

FUEL TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

165-704 1 217-568 1 105-214 5 153-871 2 110-249 4 116-881 AR 111-021 1 116-322 AR 514-312 1 110-217 6 110-134 2 364-572 1 300-7777 1 115-152 1 106-632 6 106-709 6 116-881 AR 115-686 AR 116-322 AR 156-729 1 116-1003 1

DESCRIPTION

GASKET FUEL SENDER FLG SCREW (#10-24 X 1/2") S/O COUPLER (06N-06H90) WORM CLAMP (1/4" TO 5/8") BULK HOSE (3/8", SOLD PER 1") BREATHER CAP (TANK) BULK HOSE (1/2", SOLD PER 1") S/O COUPLER (08N-08H) WORM CLAMP (7/16" TO 1") WORM CLAMP (2.062" TO 2.750") FUEL TANK FUEL TANK PIPE PLUG (12N, SQ HD) FLG LK SCREW (M12-1.75 X 35MM) FLG LKNUT (M12-1.75) BULK HOSE (3/8", SOLD PER 1") BULK EDGING (5/32") BULK HOSE (1/2", SOLD PER 1') S/O TEE (08H-08H-08H) BULK HOSE (2", SOLD PER IN)

REMARKS

USE 1 @ 83" USE 2 @ 4"

OBSOLETE

USE 1 @ 73" USE 1 @ 12" USE 1 @ 22" USE 1 @ 10"

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0044584

74

GROUND DRIVE TRACKS 32 33 31

29 28 25 27 26

11

24 21

22 23

20

10

19 18

16 12 9

17

13

15 1

30

14

8 7 6 5 4 3 2

17

ID0025318

75

GROUND DRIVE TRACKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

DESCRIPTION

315-175 2 GROUND DRIVE TRACK 170-336 2 FRONT IDLER ROLLER 353-403 2 YOKE 353-482 2 SPRING PLATE 117-122 2 COMPRESSION SPRING 353-402 2 SPACER TUBE 151-161 2 GREASE CYLINDER 353-473 2 STOP TUBE 157-099 - O-RING (042 D70) 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) 166-172 2 GEAR BOX (5.44:1) 106-341 4 SCREW (MI6-2.00 X 70mm) 155-581 - HYD MOTOR 500-658 SEAL REPAIR KIT 106-355 4 FLG NUT (M16-2.00, 10.9) 170-335 14 IDLER ROLLER 106-709 2 FLG LOCKNUT (M12-1.75) 107-337 14 SCREW (M16-2.00 X 150mm, 10.9) 106-442 14 FLG LOCKNUT (M16-2.0, PRV TRQ) 106-340 4 SCREW (M16-2.00 x 50mm) 106-392 4 WASHER (M16) 105-1352 2 WASHER (1.265) 105-917 2 CASTLE NUT (1-1/4-NF) 105-501 2 COTTER PIN (.125" X 2.0") 174-008 2 SPROCKET (11T) 140-1084 2 SPROCKET (11T) 166-857 2 KEY (.437" X 1.950") 348-962 2 HOSE PROTECTOR 106-632 2 FLG LK SCREW (M12-1.75 X 35mm) 116-978 AR BULK EDGE (1/4" SOLD PER FT) 116-259 AR BULK EDGE (1/2", SOLD PER FT) 324-456 2 TRACK SUPPORT 325-469 - FRAME 106-724 - FLG LK SCREW (M10-1.50 X 25MM) 106-387 1 FLG LOCKNUT (M10-1.50)

REMARKS

INCLUDED WITH 166-172 TORQUE TO 100 FT-LB GROUND DRIVE. INCLUDES ITEM 13 TORQUE TO 159 FT-LB

TORQUE TO 159 FT-LB TORQUE TO 500-675 FT-LB

USE 6.35" USE 7" SEE FOOTNOTE 1 FOR TRACK FRAME GUSSET KIT

NOT SHOWN:

FOOTNOTES:

1. 190-2503 TRACK FRAME GUSSET KIT FOR UNITS PRIOR TO CMWJT20XAF0000322. WELDING REQUIRED.

NOTE:

17

ID0025318

76

GEARBOX

GROUND DRIVE

21 26 27

25

11

24

10 6

7

5

8

4

3

2

1

22

9 23 15 14 16

13

31

17 18 20

12

30 28

19 29

13

ID0043037

77

GEARBOX

GROUND DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

166-172 168-052 105-069 105-024 168-051 126-185 182-220 126-017 179-235 168-053 125-270 125-269 160-449 140-1084 125-326 125-327 155-881 105-1352 105-917 105-501 166-857 106-857 106-866 348-749 348-254 165-800 165-801 165-802 157-099 155-581 106-204 115-025

QTY

DESCRIPTION

GEARBOX (5.44:1) 1 INPUT PINION 1 WASHER (.406") 1 LK BOLT (3/8-NC X 3/4", NLK) 1 CLUSTER GEAR 2 BEARING CAGE (1.50 WD) 1 SPACER 2 BEARING RACE (1.25") 1 PIN 1 OUTPUT GEAR 1 TAPERED RACE (3.265") 1 TAPERED BEARING (1.75") 1 SHAFT 1 11 TOOTH SPROCKET 1 TAPERED RACE (3.75") 1 TAPERED BEARING (1.750") 1 INTERNAL SEAL (1.750") 1 WASHER (1.265) 1 CASTLE NUT (1-1/4-NF) 1 COTTER PIN (.125" X 2.0") 1 KEY (.437" X 1.95") 14 SCREW (M10-1.50 X 55MM, SOC) 1 DOWEL PIN (M10 X 30MM) 1 HOUSING (MACHINED) 1 CAST COVER, MACHINED 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 O-RING (042 D70) 1 HYD MOTOR 2 BOLT (1/2 - NC X 1.50", SOC) 4 PLUG (08N, SQ FM, MAG)

REMARKS

INCLUDES REF. NO.'S 1-12, 14-16, 21-31 TORQUE TO 45 FT-LBS

SUPERSEEDES 174-008

TORQUE TO 525-675 FT-LBS TORQUE TO 45 FT-LBS

AS REQUIRED AS REQUIRED AS REQUIRED USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0043037

78

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

09

ID0024142

79

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

NOTE:

09

ID0024142

80

GREASE CYLINDER

1

6 5

4

3

2

03

ID0113534

81

GREASE CYLINDER REF PART NO. NUMBER

151-161 1. 353-404 2. 153-501 3. 155-732 4. 155-704 5. 115-019 6. 159-093

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (224 D90) 0-RING (224 D70) ZERK (02N) RELIEF VALVE (5/8-NF, 02N)

INCL REF NO.'S 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113534

82

STABILIZER

14 13 15 12

3

10

11

7 1 6

10

7

10

5

9 8

4

2 8

03

ID0113828

83

STABILIZER REF PART NO. NUMBER

QTY

1. 316-819 2. 183-882 3. 125-772 4. 106-470 5. 316-880 6. 183-209 7. 115-511 8. 181-975 9. 179-242 10. 125-773 11. 151-029 12. 323-706 13. 195-339 14. 105-078 15. 107-304

2 2 2 4 2 2 4 4 2 6 2 2 4 4 4

DESCRIPTION

REMARKS

STABILIZER ARM TAPERED PIN (44.4MM X 228.6MM) COMPOSITION BUSHING (1.5") FLG SCREW (M16-2.00 X 40MM) STABILIZER PAD BARREL PIN KLIP RING (1-1/2") TAPERED INSERT (1.75") TAPERED PIN (44.45MM X 196MM) COMPOSITION BUSHING (1.75") CYL (3" X 1.5" X 10") CYLINDER LOCK WING NUT (1/4-NC) NUT (1/4-NC) SCREW (1/4-NC X 1",BUT SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113828

84

FRAME TILT 18

17 2 DRILL FRAME

1

2 1 3

19 20

2

4 5

16 TRACK FRAME

5

7

6 14

15

5

8 13

9

06

10

11

12

ID0113832

85

FRAME TILT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

181-975 2 106-470 3 179-503 1 183-768 1 125-773 3 151-089 1 125-754 1 183-919 1 184-064 1 106-344 1 106-685 2 320-169 1 320-170 AR 105-247 1 106-579 1 107-660 1 327-579 1 105-249 2 106-390 2 105-047 2

DESCRIPTION

TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (1.75" X 10.75") TAPERED PIN (44.4MM X 205MM) COMPOSITION BUSHING (1.75") CYL (3.5 X 1.75 X 3.0) COMPOSITION BUSHING (2") TAPERED PIN (50.8MM X 190MM) TAPERED INSERT (2") SCREW (M20-2.5 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) FRAME STOP SHIM PLATE SCREW (M12-1.75 X 35MM) SCREW (M12-1.75 X 120MM) WASHER BULKHEAD BRACKET CARRIAGE BOLT WASHER (M10) LOCK NUT

REMARKS

USE #242 LOCTITE OR EQUIVALENT

DO NOT USE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0113832

86

PROXIMITY SWITCHES

2

2 1

1

4 6

3

1 4 3

5

4 3

02

ID0175723

87

PROXIMITY SWITCHES REF PART NO. NUMBER

1. 215-1175 2. 106-426 3. 106-850 4. 105-284 5. 107-451 6. 107-465

QTY

DESCRIPTION

3 4 6 6 1 2

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") SHIM SCREW (M5-0.80 X 30MM, SOC

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0175723

88

PROXIMITY SWITCHES DRILL PIPE

3

5

4

9

1 6

2

12

7

8

7

2

4 3

1 8

11

5 10

6

06

ID0042370

89

PROXIMITY SWITCHES DRILL PIPE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

215-1175 2 106-426 4 106-850 4 105-284 4 105-818 2 105-085 2 115-601 2 325-578 2 325-586 1 325-579 1 177-086 1 126-128 1

DESCRIPTION

REMARKS

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") BOLT {1/4-NC X 1-1/2} LOCKNUT {1/4-NC} EXTENSION SPRING (4.062"} TARGET ARM FOLLOWER ARM {FRONT} FOLLOWER ARM {REAR} BUSHING WASHER

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE AS NEEDED.

NOTE:

06

ID0042370

90

NOTES:

ID0134963

91

OPERATOR STATION

92

OPERATOR SEAT

1 5

2

20 8 3

9

4

19 10

30

6 29

31 13 14

11 12 27

7

21

13

15 26 24 22 23

17

28

32 25 35 34

16

33

18 02

ID0138225

93

OPERATOR SEAT REF PART NO. NUMBER

QTY

1 117-631 2 117-314 3 318-611 4 106-159 5 106-386 6 106-162 7 324-426 8 316-197 9 107-802 10 106-391 11 106-340 12 106-775 13 105-089 14 110-655 15 105-694 16 106-390 17 105-894 18 316-198 19 107-702 20 110-383 21 108-174 22 110-286 23 105-093 24 179-782 25 105-557 26 110-027 27 105-095 28 105-273 29 106-397 30 110-126 31 179-980 32 329-049 33 115-477 34 105-117 35 115-563

1 1 1 2 1 1 1 1 2 2 1 2 6 2 1 2 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 3 1

DESCRIPTION

SEAT ASSEMBLY ARM REST UPPER ARM BRACKET FLG SCREW (1/4-NC X 3/4") FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM, GD8) ARMREST LOWER BRACKET SEAT MOUNT SHLD BLT (M12 X 16MM,M10-1.50) WASHER (M12) SCREW (M16-2.00 X 50MM) JAM NUT (M16-2.00) LOCKNUT (5/16-NC) BALL SCREW (5/16-NC X 1/2") STRUT (90 LB.) WASHER (M10) LOCKNUT(M10-1.50,PRV TRQ,10.9) SEAT SUPPORT CARRIAGE BOLT (3/8-NC X 3/4") KNOB (3/8-NC, BLACK) ROLL PIN (3/8" X .750") SPG CLEVIS PIN (3/8" X 15/16") NUT (3/8-NF) STOP ROD ROLL PIN (3/16" X 1-1/8") CLEVIS (3/8-NF) WASHER (1/4") SCREW (M12-1.75 X 30MM) WASHER (M12, HARDENED) BOLT-ON CLAMP (1/2") ROD GUIDE PROP BAR GRIP RING (.375") WASHER (5/16") COMPRESSION SPRING

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1. 117-573 BACK CUSHION; 117-912 SEAT CUSHION ASSM'Y W/SWITCH; 214-964 SEAT SWITCH W/BOOT; 214-965 SEAT SWITCH HARNESS

NOTE:

02

ID0138225

94

OPERATOR FLOOR

1

2 6

3 4

13

5 7

10

11 8

14 9

03

12

ID0145844

95

OPERATOR FLOOR REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

316-592 107-197

1 1

FLOOR SCREW (M16-2.00 X 80MM,10.9)

3.

4.

106-775 179-564

2 1

JAM NUT (M16-2.00) STOW BAR

5.

106-709

2

FLG LK NUT (M12-1.75)

6.

105-247

2

SCREW (M12-1.75 X 35MM)

7.

316-198

1

SEAT SUPPORT

8.

179-383

1

PIN, GROOVED

9.

10.

115-484 107-336

2 4

EXTERNAL SNAP RING (1.000") FLG SCREW (M16-2.00X45MM,10.9)

11.

106-545

4

LOCKNUT (M16-2.0,PRV TRQ,10.9)

12.

119-008

AR

SHIM

13.

14.

115-704 AR 301-3878 AR

BULK EDGE (1/4", SOLD PER 1") RIGHT SHIM

REMARKS

USE 3.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0145844

96

LEFT CONSOLE DISPLAY 20 19

13

17

4

16

2 00

320

WA TE R TE MP

16

15 20

B AT TE RY

10

R.P.M. X 100

5

50 25

4/4

0

14

25

30

1/2 0

2

12

6 0

11

35

230

180 140 8

3

5

0

75 100

OIL PR E SS

FU E L

1

22

27

33 27

26

32

9

37

36 38

21 24 31 25

26

8

8

27 26

15 26

40

17 18

23 30 16

7 28

20

29

19

12

29

10 17 6

D

808-914

97

LEFT CONSOLE DISPLAY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

318-388 211-096 258-036 258-046 258-045 217-275 220-027 217-819 306-603 214-253 214-103 214-104 157-645 306-607 318-953 318-954 306-608 214-563 211-077 211-079 107-358 107-580 107-414 108-184 107-871 106-381 106-386 217-916 117-889 106-069 222-145 217-907 214-566 105-680 217-908 107-269 350-275 211-277 211-078 N/A 214-415 105-662 106-013 274-940

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 9 9 4 8 8 7 7 1 1 3 5 3 1 4 1 4 1 1 1 1 1 4 4 1

LEFT CONSOLE GAUGE CLUSTER GAUGE (6000 PSI) GAUGE (1500 PSI) GAUGE (4000 PSI) CONSOLE LIGHT ESID MODULE ASSEMBLY BATTERY DISCONNECT SW AUDIO ALARM ACCESSORY SOCKET (2WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) HORN BUTTON VALVE COVER PANEL GAUGE PANEL BUTTON COVER RED LED 12V CONNECTOR (DEUTSCH DTMO4-2P) WEDGE LOCK WELLNUT (M4-0.7) SCREW (M4-0.70 X 16MM, BUT SOC) SCREW (M4-0.70 X 30MM, BUT SOC) SCREW (M6-1.00 X 30MM, BUT SOC) WELLNUT (M6-1.00 X 20.35MM LG) FLG LOCK SCREW (M8-1.25 X 25MM LG) FLG LOCK NUT (M8-1.25) ROCKER SWITCH (DPDT) ON-OFF-ON CUP HOLDER FLANGE SCREW (#10-16 X 1") ROCKER SWITCH DPDT (ON)-ON-(ON) ROCKER SWITCH (DPDT) ON-ON FLUID FLOW POTENTIOMETER NUT (M4, W/LK WSHR) ROCKER SWITCH DPDT ON-ON-(ON) SCREW (#4-40 X 3/4", PAN) ALUMINUM SLEEVE (1/16") 1.0V-2.0V RESISTOR DIVIDER CONNECTOR CAP (TURCK RS-CC) 90D REMOTE DISPLAY 90D MODULE TO RIG CABLE NUT (#4-40) WASHER (3/16") INDICATOR

REMARKS

USE 242 LOCKTITE

FOOTNOTES

NOTE:

D

808-914

98

LEFT CONSOLE DISPLAY (2 SPEED ROTATION) BEGINS WITH S/N: CMWJ2020C70000407

20 19

13

17

4

16

200

32 0

W AT ER TE MP

16

15 20

B AT TE RY

10

R.P.M. X 100

5

4/4

0

14

25 50 25

30

1/2 0

2

12

6 0

11

35

2 30

180 140 8

3

5

0

75 100

OIL P R ES S

FU E L

1

22 40

27

33 27

26

9

37

32

36 38

21 34 24 31 25

41

8

8

26

27 26

15 26

39

17

27

18

23 30 16

7 28

20

29

19

12

29

10 17 6

07

ID0160308

99

LEFT CONSOLE DISPLAY (2 SPEED ROTATION) BEGINS WITH S/N: CMWJ2020C70000407 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

318-388 1 211-096 1 258-036 1 150-1444 1 258-045 1 217-275 1 220-1024 1 217-819 306-603 1 214-253 1 214-103 1 214-104 2 157-645 2 306-607 1 318-953 1 318-954 1 306-608 1 214-563 1 211-077 211-079 107-358 9 107-580 9 107-414 4 108-184 8 107-871 8 106-381 7 106-386 7 217-916 1 117-889 1 106-556 3 222-145 5 217-907 4 214-566 1 105-680 4 217-908 1 107-269 4 350-275 1 211-277 1 211-078 1 N/A 1 214-415 1 105-662 4 106-013 3 274-940 1 217-710 1 105-680 3

DESCRIPTION

LEFT CONSOLE GAUGE CLUSTER GAUGE (6000 PSI) GAUGE (2000 PSI) GAUGE (4000 PSI) CONSOLE LIGHT ESID MODULE ASSEMBLY BATTERY DISCONNECT SW AUDIO ALARM ACCESSORY SOCKET (2WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) HORN BUTTON VALVE COVER PANEL GAUGE PANEL BUTTON COVER RED LED 12V CONNECTOR (DEUTSCH DTMO4-2P) WEDGE LOCK WELLNUT (M4-0.7) SCREW (M4-0.70 X 16MM, BUT SOC) SCREW (M4-0.70 X 30MM, BUT SOC) SCREW (M6-1.00 X 30MM, BUT SOC) WELLNUT (M6-1.00 X 20.35MM LG) FLG LOCK SCREW (M8-1.25 X 25MM LG) FLG LOCK NUT (M8-1.25) ROCKER SWITCH (DPDT) ON-OFF-ON CUP HOLDER SCREW (M4-0.70 X 20MM) ROCKER SWITCH DPDT (ON)-ON-(ON) ROCKER SWITCH (DPDT) ON-ON FLUID FLOW POTENTIOMETER NUT (M4, W/LK WSHR) ROCKER SWITCH DPDT ON-ON-(ON) SCREW (#4-40 X 3/4", PAN) ALUMINUM SLEEVE (1/16") 1.0V-2.0V RESISTOR DIVIDER CONNECTOR CAP (TURCK RS-CC) 90D REMOTE DISPLAY 90D MODULE TO RIG CABLE NUT (#4-40) WASHER (3/16") INDICATOR MICRO RELAY NUT (M4, W/LK WSHR)

REMARKS

USE 242 LOCKTITE

PLUGS INTO WIRING HARNESS 214-901

FOOTNOTES:

NOTE:

07

ID0160308

100

VANDAL COVER 2 1 2

3

03

ID0093466

101

VANDAL COVER REF PART NO. NUMBER

1 2 3

362-999 110-737 105-1428

QTY

DESCRIPTION

REMARKS

1 VANDAL COVER 2 PULL PIN (5/16" X 2") 1 LYNCH PIN (1/4 X 1-9/16)

NOT SHOWN:

FOOTNOTES:

1. WHEN REMOVING VANDEL COVER, PLACE PINS IN MOUNT PLATE WELDED TO OUTSIDE FRAME RAIL OF ENGINE SKID, FOR SAFE STORAGE.

NOTE:

03

ID0093466

102

RIGHT CONSOLE AND JOYSTICK

3

5 9

2

7

14 10

15

17 8

16 6

11

13

1

19 4

18 12 18

08

ID0113912

103

RIGHT CONSOLE AND JOYSTICK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

318-389 1 215-1224 1 215-1714 1 117-314 1 322-763 1 318-611 1 324-425 1 110-383 1 217-206 1 214-103 1 107-032 2 106-159 2 106-162 4 106-386 4 322-776 1 106-556 4 106-205 4 108-174 1 107-702 1 106-089 4 316-197 -

DESCRIPTION

RIGHT CONSOLE DUAL AXIS HALL EFFECT JOYSTICK DUAL AXIS JOYSTICK ARMREST CONTROL GUARD UPPER ARM BRACKET LOWER ARM BRACKET KNOB, 3/8 NC BLACK BUTTON SWITCH (SPST) (2-WAY) MALE CONNECTOR SCREW (M8-1.25 X 20MM, BUT SOC) FLG. SCREW (1/4 NC X 3/4 ") FLG SCREW(M8-1.25 X 20MM, GD8) FLG. LK. NUT (M8-1.25) SUPPORT PLATE SCREW M4-0.70 X 20MM) WASHER (.191) ROLL PIN (3/8" X .750") CARRIAGE BOLT (3/8-NC X .75") HEX NUT (M12-1.75, 10.9) ZP SEAT MOUNT

REMARKS

OBSOLETE, ENDS WITH S/N: ______________ SEE FOOTNOTE 1 BEGINS WITH S/N: ______________ SEE FOOTNOTE 1

NOT SHOWN:

215-1787

1

JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

08

ID0113912

104

ELECTRICAL STRIKE SYSTEM 4 7

5 6

22 13

14

18 15 16 19

9 11 10

21

3 12 2 1 17

8 20

08

ID0114299

105

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

300-2131 215-1081 300-2168 215-2726 214-104 214-103 157-645 106-266 215-799 211-042 220-1222 214-554 300-4434 216-026 106-049 220-1120 106-602 116-489 106-048 106-724 106-386 211-055

QTY

1 1 1 1 2 1 2 4 1 1 1 1 1 1 2 1 4 1 2 4 4 1

DESCRIPTION

TRANSFORMER COVER CURRENT TRANSFORMER COVER STROBE LIGHT, AMBER (LED) PACKARD MALE TERMINAL (2-WAY) MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) FLG NUT (M10-1.50) VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE CURRENT COIL CABLE CENTER MOUNT FLEX-GUARD (.25") BOLT (#10-24 X 3/4", PLPS) ENGINE SENSOR AMPLIFIER MODULE SCREW (M8-1.25 X 80MM) BULK EDGE (1/8",SOLD PER FT) LOCKNUT (#10-24) FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M8-1.25) ANTENNA BULKHEAD CONNECTOR

REMARKS

BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333

USE 1 @ 13"

USE 1 @ 22"

NOT SHOWN:

318-993 211-083 309-758

1 TRANSFORMER COVER 1 CURRENT TRANSFORMER 1 COVER

ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331

FOOTNOTES:

NOTE:

08

ID0114299

106

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT

YEL -K - X AXIS OUTPUT L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

06

YEL BLU

BLU ORG

BRN -E - THROTTLE DOWN GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP

BRN YEL

JOYSTICK

16

BLK

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

107

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 215-1921 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

06

ID0186069

108

NOTES:

ID0134963

109

HYDRAULICS

110

FILTER AND RESERVOIR HYDRAULICS 4 5

OUTLET

25

6

3

1

2 INLET

10 7

28

11 8 23 30 29 9

31 19

20 33 24

12

32 FROM OIL COOLER

14 18 TO FRONT DRAIN ON FROM GRIPPER HYDROASTAT MANIFOLD TO HYDROSTAT SUCTION HARD LINE 21 13 17 27 16 TO AUXILARY SUCTION HARD LINE

13

15

26

22

ID0041221

111

FILTER AND RESERVOIR HYDRAULICS REF PART NO. NUMBER

1.

2.

QTY

155-168 1 157-458 1 500-1613 318-610 1 107-096 2 106-328 2 105-823 2 149-342 6 116-587 AR 514-164 1 105-214 6 110-008 1 154-225 1 118-181 1 154-798 500-302 1 364-641 1 514-095 1 116-587 AR 153-791 1 153-792 116-587 AR 514-446 1 118-180 2 165-626 2 214-854 1 181-636 2 501-153 1 118-325 1 158-249 1 159-147 1 159-148 158-248 1 155-211 1 116-636 1 110-353 1

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

DESCRIPTION

S/O COUPLER (20S-20H90) FILTER HEAD OIL TEMP INDICATOR OIL FILTER BRACKET LOCKNUT (M8-1.25 NLK) FLG SCREW(M8-1.25 X 40MM, GD8) FLG LK BOLT (5/16-NC X 3/4") T-BOLT CLAMP (1.69" TO 2.50") BULK HOSE (11/4", SOLD PER 1") S/O BR TEE (20S-20H-20H) FLG SCREW (#10-24 X 1/2") FILLER BREATHER (2-1/8") CONNECTOR (06O-08S45) RATCHET STRAP (1"X6') HOSE (06OFX-62"-3000) PLUG (-12S) HYDRAULIC RESERVOIR CONNECTOR (20S-20O90) BULK HOSE (11/4", SOLD PER 1") FILTER ELEMENT FILTER ELEMENT BULK HOSE (11/4", SOLD PER 1") REDUCER (24S-20SF) TANK SPACER FILLER NECK GASKET TEMPERATURE SWITCH BUSHING FLG LK BOLT (3/8-NC X 5/8") HOOK PLATE SPECIAL 90(20S-20H-16S-06SF) QDC ADAPTER (02-06S) DUST COVER (1/8") CHECK VALVE (16SF-16SF,20 PSI) S/O COUPLER (16S-12H) BULK HOSE (3/4", SOLD PER FOOT) WORM CLAMP (3/4" - 1 1/2")

REMARKS

USE 1 @ 18.5"

USE 1 @ 14" FOOTNOTE 2 FOOTNOTE 1 USE 1 @ 25"

FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

FILTER ELEMENT 153-792 IS USED FOR NORMAL MAINTENANCE. SEE FOOTNOTE 2.

FILTER ELEMENT 153-791 IS USED, 50 HRS, ON NEW MACHINES, AND AFTER HOSE OR COMPONENT REPLACEMENT. SEE FOOTNOTE 1. REFER TO SERVICE BULLETIN 052-094.

BOLT GOES INTO OPEN HOLE ON MUD PUMP

NOTE:

13

ID0041221

112

HYDRAULIC OIL COOLER TO OIL FILTER IN

27

24

1

25 7 TO AUXILARY PUMP INLET

26 FRONT DRAIN

23 FROM HYDROSTAT PUMP 2

22

28

6

17 4

3 4

5 11

19

16 12

23

18

9 15 14 23

4

29 3

8

10 11 12

HYDOSTAT SUCTION FROM OIL FILTER TO OIL FILTER IN

22

3 30 13 AUXILARY SUCTION FROM TANK

20 21

21

E

808-432

113

HYDRAULIC OIL COOLER REF PART NO. NUMBER

QTY

DESCRIPTION

1. 157-768 1 CONNECTOR (12S-20O-06O) 2. 157-254 1 HYD LINE 3. 111-026 5 BOLT-ON CLAMP (1-1/4", PAIR) 4. 149-342 6 T-BOLT CLAMP (1.687"-1.50") 5. 116-587 AR BULK HOSE (1-1/4", SOLD PER FT) 6. 157-472 1 HYD LINE (-20) 7. 514-097 1 CONNECTOR (20S-20O) 8. 194-296 - RADIATOR/HOT OIL COOLER 9. 155-191 1 S/O COUPLER (10S-12H) 10. 116-636 AR BULK HOSE (3/4", SOLD PER FT) 11. 105-224 2 BOLT (1/4-NC X 2-1/2") 12. 322-362 1 BACKUP SPACER 13. 157-253 1 HYD LINE 14. 155-046 1 COUPLER (12S-12H) 15. 158-576 1 CHECK VALVE (12SF-12SF) 16. 154-251 1 CONNECTOR (12S-12O45) 17. 155-004 1 S/O COUPLER (20S-20H) 18. 116-587 AR BULK HOSE (1-1/4", SOLD PER FT) 19. 116-587 AR BULK HOSE (1-1/4", SOLD PER FT) 20. 157-252 1 HYD LINE 21. 318-763 - BRACKET 22. 155-168 2 S/O COUPLER (20S-20H90) 23. 110-353 3 WORM CLAMP (3/4" TO 1-1/2") 24. 159-157 1 QDC ADAPTER (02-06OF) 25. 159-148 - DUST CAP (1/8") 26. 159-731 1 S/O COUPLER (12OFX-12H90) 27. 154-270 1 CONNECTOR 12S-12O 90 28. 116-636 AR BULK HOSE (3/4" SOLD PER FT) 29. 117-312 1 ABRASION SLEEVE (1.59" X 80") 30. 110-031 5 CABLE TIE (1/2") 20" LONG

REMARKS

USE 1 @ 13"

USE 1 @ 26"

USE 1 @ 23" USE 1 @ 17"

USE 1 @ 85"

FOOTNOTES

NOTE:

E

808-432

114

ROTATION

2 SPEED ENDS WITH S/N: CMWJT2020C60000243

1

3 2

5

5

6

7 4

17

17 8

16 10 14

13

15

9 10 11 12

07

ID0144384

115

ROTATION

2 SPEED ENDS WITH S/N: CMWJT2020C60000243 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

159-912 191-396 500-1942 154-270 1 154-338 1 159-750 1 159-609 2 514-049 1 157-378 1 158-245 1 157-887 1 158-244 1 157-886 1 154-281 2 159-577 1 150-1326 1 213-197 1 105-857 8 159-935 1 191-426 155-737 150-1024 1 150-1041 154-343 1 157-017 2

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (12S-12O90) CONNECTOR (12S-12O90, XL) FLOW CHECK VALVE (06O-06O) HOSE (12OFX90L-182"-6000) CONNECTOR (04S-06O90) HYD LINE (-06) HYD LINE (-16) HYD LINE (-16) HYD LINE (-16) HYD LINE (-16) CONNECTOR (16S-16O) RELIEF MANIFOLD HYDRAULIC VALVE CARTRIDGE SOLENOID COIL BOLT (3/8-NC X 3", SOC, GD8) HYDRAULIC VALVE SEAL KIT O-RING (214 D70) ROTATION MOTOR SEAL KIT UNION (06S-06OFX90) O-RING (018 D90)

REMARKS

BEGINS WITH S/N 2Z0410 ENDS WITH S/N 2Z0411 BEGINS WITH S/N 2Z0410 ENDS WITH S/N 2Z0411

USE KIT 190-1769 FOR SEAL PEPLACEMENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0144384

116

ROTATION

2 SPEED BEGINS WITH S/N: CMWJT2020C60000244

TO VALVE @ PUMP

24

22 1 28 23 27

3

26

27

2

5

25 29

5

6

7

30

17

19

17 18 4

8

20 16

10 14

13

21

15

9 10 11 12

08

ID0158054

117

ROTATION

2 SPEED BEGINS WITH S/N: CMWJT2020C60000244 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

DESCRIPTION

159-912 - HYD CONTROL VALVE 191-396 - SEAL KIT 500-1942 - SEAL WASHER 154-270 1 CONNECTOR (12S-12O90) 154-338 1 CONNECTOR (12S-12O90, XL) 159-750 1 FLOW CHECK VALVE (06O-06O) 159-609 2 HOSE (12OFX90L-182"-6000) 514-049 1 CONNECTOR (04S-06O90) 150-1177 1 HYD LINE (-06) 150-1185 1 HYD LINE (-16) 150-1186 1 HYD LINE (-16) 154-281 2 CONNECTOR (16S-16O) 159-577 1 RELIEF MANIFOLD 150-1326 - HYDRAULIC VALVE CARTRIDGE 105-857 8 BOLT (3/8-NC X 3", SOC, GD8) 159-935 1 HYDRAULIC VALVE 191-426 - SEAL KIT 155-737 - O-RING (214 D70) 150-1027 1 ROTATION MOTOR 150-1041 - SEAL KIT 154-343 1 UNION (06S-06OFX90) 157-017 2 O-RING (018 D90) 154-344 1 UN RUN TEE (06OFX-06O-06O) 150-1176 1 HYD LINE (-6) 514-049 1 CONNECTOR (04S-06O90) 514-414 1 CONNECTOR (04S-06O45) 150-1249 1 HYDRAULIC HOSE 154-229 1 BK CONNECTOR (06O-06O90BK) 157-823 1 HOSE (06OFX90S-26"-3000) 150-1248 1 HYD LINE (-6) 110-998 1 CLAMP HALVES (3/8") PAIR 105-095 2 MACHINERY BUSHING (3/4", 18GA) 105-818 1 BOLT (1/4-NC X 1-1/2") 105-832 1 FLG LOCKNUT (1/4-NC) 157-038 1 O-RING (012 D90)

REMARKS

USE KIT 190-1769 FOR SEAL REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0158054

118

PUMP/ SELECTOR HYDRAULICS

10 9

8 8 "A" "B" "C"

PUMP PORTS

"D"

1

5 3

1

2

11

4 6

7 3

TOP THRUST D C

BOTTOM ROTATION

12 D C

12

05

ID0121806

119

PUMP/ SELECTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

155-199 2 154-308 1 153-295 2 154-300 1 154-298 1 154-301 1 514-048 1 154-367 2 153-077 1 153-076 1 154-269 1 159-912 191-396 500-1942 -

DESCRIPTION

REMARKS

REDUCER (16S-10SF) CONNECTOR (10O-12S) HOSE (10OFX90S-18"-3000) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90) CONNECTOR (10S-10O) CONNECTOR (12S-12O,LG) CONNECTOR (12O-16S) HOSE (12OFX90S-32"-5000) HOSE (12OFX90S-28"-5000) CONNECTOR (12S-12O) HYD CONTROL VALVE SEAL KIT SEAL WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0121806

120

SELECTOR HYDRAULICS

11 10

4 4 1

5

4

6 7

4 3 1

8 9

TO HYD RESERVOIR

12

13

2 14

04

ID0092754

121

SELECTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

159-912 191-396 500-1942 154-798 515-175 154-252 154-825 154-293 155-254 515-331 154-373 154-379 159-889 157-776 154-345 154-228

QTY

1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (06OFX-62"-3000) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90) HOSE (04OFX-12"-3000) BRANCH TEE (04S-04O-04O) REDUCER (06S-04SF) HOSE (04OFX45-22"-3000-AR) REDUCER (04O-06OF) UN BR TEE (04OFX-04O-04O) HOSE (04OFX90L-8"-3000) MANIFOLD RUN TEE (06S-06O-06O) UNION (06O-06OFX90)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

04

ID0092754

122

SELECTOR HYDRAULICS

BEGINS WITH S/N: CMWJT2020C60000244

11 10

4

4 1 5

4

6 7

4 3 1

8 16

9 12

TO 2 SPD VALVE TO HYD RESERVOIR

13 15

06

2 14

ID0158593

123

SELECTOR HYDRAULICS

BEGINS WITH S/N: CMWJT2020C60000244 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

159-912 191-396 500-1942 154-798 1 515-175 1 154-252 4 154-825 1 154-293 1 155-254 1 515-331 1 154-373 1 154-379 1 159-889 1 157-776 154-345 1 154-228 1 154-344 1 154-754 1

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (06OFX-62"-3000) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90) HOSE (04OFX-12"-3000) BRANCH TEE (04S-04O-04O) REDUCER (06S-04SF) HOSE (04OFX45-22"-3000-AR) REDUCER (04O-06OF) UN BR TEE (04OFX-04O-04O) HOSE (04OFX90L-8"-3000) MANIFOLD RUN TEE (06S-06O-06O) UNION (06O-06OFX90) UN RUN TEE (06OFX-06O-06O) HOSE (06OFX-30"-3000)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

06

ID0158593

124

FRONT THRUST HYDRAULICS 9 5

5

15 B D3

6

A

D2 OU T

OU T2 4O UT 3O UT

OU T

2

7

1

OU T

1

3 21

4 16 6 2

8

1 17

18 14 12 13 20

19

11

24 26

23 25

22

10

07

ID0043117

125

FRONT THRUST HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

157-377 1 157-376 1 157-379 1 514-049 1 157-317 500-1269 500-1228 154-247 4 154-222 1 154-221 1 157-339 150-2050 154-229 1 154-300 1 154-288 1 510-017 1 154-301 2 157-338 150-2049 154-381 2 515-558 1 159-606 1 159-912 191-396 500-1942 159-605 1 154-383 1 515-089 1 157-254 157-039 1 154-262 1 110-333 1

DESCRIPTION

HYD LINE (-12) HYD LINE (-12) HYD LINE (-06) CONNECTOR (04S-06O90) MOTOR SEAL REPAIR KIT SHAFT AND BEARING KIT CONNECTOR (10S-12O) CONNECTOR (06O-08S) CONNECTOR (06S-06O) MANIFOLD MANIFOLD BK CONNECTOR (060-06O90BK) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90, XL) REDUCER (12S-10SF) CONNECTOR (10S-10O) MANIFOLD MANIFOLD PLUG (08S) HOSE (06OFX45-165"-3000) HOSE (10OFX-172"-3000) HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (10OFX-170"-3000) PLUG (04S) HOSE (06OFX-15"-3000) HYD LINE O-RING (014 D90) REDUCER (06O-08OF) BOLT-ON CLAMP (1")

REMARKS

OBSOLETE REPLACES 157-339, COMPONENTS ARE NOT INTERCHANGEABLE.

OBSOLETE REPLACES 157-338, COMPONENTS ARE NOT INTERCHANGEABLE.

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0043117

126

REAR THRUST HYDRAULICS

BEGINS WITH S/N: CMWJT2020H60000346

16 22

18

19

9

23

17

10 11

9

8

23

14

13

4 7 14

12

20 FLOW

6

6

7

8 13

3

15 5

21

5 6

15

2 5 1

06

ID0140917

127

REAR THRUST HYDRAULICS

BEGINS WITH S/N: CMWJT2020H60000346 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

157-426 1 157-425 1 150-1400 1 157-427 1 154-256 4 154-246 4 154-323 2 154-391 2 157-317 500-1269 500-1228 157-340 150-2051 157-341 150-2052 110-879 2 110-958 2 107-025 4 106-385 4 154-252 1 154-316 1 154-976 1 153-364 1 154-373 1 159-750 1 154-255 1 117-671 2

HYD LINE (-8) HYD LINE (-8) HYD LINE (-10) HYD LINE (-10) UNION (08O-08OFX90) CONNECTOR (06S-08O) CONNECTOR (08S-10O 90) CONNECTOR (08S-10O) MOTOR SEAL REPAIR KIT SHAFT AND BEARING KIT MANIFOLD MANIFOLD MANIFOLD MANIFOLD BOLT ON CLAMP (5/8" SET) BACKUP PLATE SCREW (M6-1.00 X 50MM) FLG LOCKNUT (M6-1.00) CONNECTOR (04S-04O-90) RUN TEE (04S-04O-04O) HOSE (04OFX45-13"-3000) HOSE (04OFX90S-13"-3000) CONNECTOR (04O-06OF) CHECK VALVE (06O-06O) UNION (04O-04OFX90) ABRASION SLEEVE (1" X 12")

REMARKS

OBSOLETE REPLACES 157-340, COMPONENTS ARE NOT INTERCHANGABLE. OBSOLETE REPLACES 157-341, COMPONENTS ARE NOT INTERCHANGABLE.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0140917

128

P.O.R. HYDRAULICS

29 28

28

31 26

30

30

27 19

21

32

14 1

20 2

18

15 4

3

16

2

25

17

8 3

7

23

8 8 6

7

9

7

22

6

24 10

8

12

7 8

9

7 9 10 22

34 3

TO GRIPPER VALVE

33

11 13

04

5

ID0043666

129

P.O.R. HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

158-681 1 500-756 155-163 2 155-153 3 159-744 1 159-930 1 154-224 3 159-157 5 159-148 154-348 3 156-174 2 155-130 157-822 1 153-320 1 514-409 1 155-705 1 158-600 1 154-221 1 154-220 1 515-072 1 154-991 1 159-745 1 154-344 2 153-768 1 157-823 1 153-877 1 117-718 1 117-194 1 154-339 2 258-045 514-418 2 258-036 150-3182 1 159-927 1 500-756 159-931 1

DESCRIPTION

REMARKS

HYD RELIEF VALVE SEAL REPAIR KIT REDUCER (08S-06SF) CONNECTOR (06S-06S) TEE (08S-06O-04O, .060 ORF) CONNECTOR (06S-06O, ORF) CONNECTOR (06S-06O 45) QDC ADAPTER (02-06OFX) DUST CAP ( 1 / 8") UN BR TEE (06OFX-06O-06O) CONNECTOR (06S-06O) PLUG (06S) HOSE (06OFX90-30"-3000) HOSE (06OFX90L-17"-3000) UNION (06J-06OFX) O-RING (906 D90) HYD SHUTTLE VALVE CONNECTOR (06S-06O) CONNECTOR (04O-06S) HOSE (04OFX45-16"-3000) HOSE (04OFX90S-36"-5000) TEE (08S-06O-06O, .060 ORF) UN RUN TEE (06OFX-06O-06O) HOSE (06OFX90S-18"-3000) HOSE (06OFX90S-26"-3000) HOSE (06OFX90M-26"-5500) ABRASION SLEEVE (1" x 36") ABRASION SLEEVE (1.00" x 16") CONNECTOR (04N-04O) GAUGE (4000 PSI) ELBOW (04NF-04NF45) HYD PRESSURE GAUGE (6000 PSI) HYD RELIEF VALVE MANIFOLD SEAL REPAIR KIT CONNECTOR (06F-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0043666

130

P.O.R. HYDRAULICS

28

29

BEGINS WITH S/N: CMWJ2020C60000244 26

41

28

30

42

30

31

27

32

19

21

44 43

14 1

2

18

15 4

3

20

16

2

25

17

8 3

7

23

8 8 9

7

6

7 22

13

22

6

10

8 7

12 8

9

7 9 10 22

34 24 39

34 FROM BULKHEAD

11

TO GRIPPER VALVE

37

35 38 34 5

35 TO SELECTOR RETURN

13

40

2

3 1

33 45

46 36 37

17

ID0158023

131

P.O.R. HYDRAULICS

BEGINS WITH S/N: CMWJ2020C60000244 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

158-681 1 500-756 155-163 2 155-153 3 159-744 1 159-930 1 154-224 3 159-157 5 159-148 154-348 3 156-174 2 155-130 157-822 1 153-320 1 514-409 1 155-705 1 158-600 1 154-221 1 154-220 1 515-072 1 154-991 1 159-745 1 154-344 3 153-768 1 157-823 1 153-877 1 117-718 1 117-194 1 154-339 2 258-036 514-418 2 258-045 150-3182 1 159-927 1 500-756 500-1441 500-1442 217-770 -

DESCRIPTION

REMARKS

HYD RELIEF VALVE SEAL REPAIR KIT REDUCER (08S-06SF) CONNECTOR (06S-06S) TEE (08S-06O-04O, .060 ORF) CONNECTOR (06S-06O, ORF) CONNECTOR (06S-06O 45) QDC ADAPTER (02-06OFX) DUST CAP ( 1 / 8") UN BR TEE (06OFX-06O-06O) CONNECTOR (06S-06O) PLUG (06S) HOSE (06OFX90-30"-3000) HOSE (06OFX90L-17"-3000) UNION (06J-06OFX) O-RING (906 D90) HYD SHUTTLE VALVE CONNECTOR (06S-06O) CONNECTOR (04O-06S) HOSE (04OFX45-16"-3000) HOSE (04OFX90S-36"-5000) TEE (08S-06O-06O, .060 ORF) UN RUN TEE (06OFX-06O-06O) HOSE (06OFX90S-18"-3000) HOSE (06OFX90-17"-3000) HOSE (06OFX90M-26"-5500) ABRASION SLEEVE (1" x 36") ABRASION SLEEVE (1.00" x 16") CONNECTOR (04N-04O) HYD PRESSURE GAUGE (6000 PSI) ELBOW (04NF-04NF45) GAUGE (4000 PSI) HYD RELIEF VALVE MANIFOLD SEAL REPAIR KIT N.O. SPOOL VALVE P.O. RELIEF VALVE SOLENOID COIL

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0158023

132

P.O.R. HYDRAULICS

BEGINS WITH S/N: CMWJ2020C60000244 REF PART NO. NUMBER

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

QTY

154-228 3 154-221 2 158-627 1 154-342 3 515-583 1 515-265 1 154-754 1 300-4616 1 106-353 2 106-595 2 106-382 2 105-832 4 105-106 4

DESCRIPTION

REMARKS

UNION (06O-06OFX90) CONNECTOR (06S-06O) SOLENOID VALVE CONNECTOR (06S-06O90) HOSE (06OFX90-12"-3000) HOSE (06OFX-14"-3000) HOSE (06OFX-30"-3000) P.O.R. SUPPORT BRACKET FLANGE NUT (M6-1.00 SCREW (M6-1.00 X 60MM) FLANGE LOCK SCREW (M10-1.5 X 20MM) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 2")

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0158023

133

134

GROUND DRIVE HYDRAULICS

4 20

5

2

18

16

4 13

7 5 2

3

11 8

19

12 3

17

9

6

10

RIGHT

17

1

15 3 14 3 LEFT

06

1

ID0155710

135

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

155-581 500-658 159-912 2 191-396 500-1942 154-279 4 154-234 2 154-236 2 318-411 1 107-683 2 106-709 2 110-277 1 106-561 1 107-194 1 154-677 1 515-194 1 157-902 1 157-903 1 117-980 1 117-981 2 106-725 4 105-894 4 117-391 1

DESCRIPTION

HYD MOTOR SEAL REPAIR KIT HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (08O-10S) CONNECTOR (08O-12S) CONNECTOR (08O-12S90) HOSE PROTECTOR CARRIAGE BOLT(M12-1.75 X 30MM) FLG LK NUT (M12-1.75) CLAMP (.875", SOLD AS SET) LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG SCREW (M8-1.25 X 50MM) HOSE (08OFX-62"-3000) HOSE (08OFX90L-64"-3000) HOSE (08OFX90M-83"-3000) HOSE (08OFX-80"-3000 ABRASION SLEEVE (1.25" X 64") ABRASION SLEEVE (1.25" X 82") SCREW (M10-1.50 X 65MM, SOC) LOCKNUT (M10-1.50,PRV TRQ,10.9) ABRASION SLEEVE (1.25" X 66")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN ONLY ENOUGH TO HOLD PARTS IN PLACE, DO NOT OVERTIGHTEN.

NOTE:

06

ID0155710

136

137

138

LONG ANCHOR CYLINDER HYDRAULICS 19 1 21

5

16

9

10

9 16

10

13 9 8

12

11

21

20 12 23

11

8 17 24

TO RETURN

14

17 22 2 23 2 6 18 15

18 15

6

2

2 5

7

22

3

4

7 14

3

05

4

ID0046819

139

LONG ANCHOR CYLINDER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

4 2 2 2 2 2 3 3 2 2 2 1 2 2 2 2 2 2 2 1

ANCHOR VALVE CONNECTOR (04S-04O90) HOSE (04OFX90-8.5"-3000) BK CONNECTOR (04O-04O90BK) HOSE (04OFX90M-53"-3000) HOSE (04OFX90S-34"-3000) BK CONNECTOR (04O-04OBK) REDUCER (08S-06SF) UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O LG) CONNECTOR (04O-06S90) UNION (06S-06OFX90) RUN TEE (06S-06O-06O) HOSE (04OFX90M-48"-3000) ABRASION SLEEVE (1.00" X 52") HOSE (06OFX90-19"-3000) RELIEF VALVE (2000PSI) CYL (2" X 1" X 24") CONNECTOR (10S-06O-04O) HOSE (06OFX45-158"-3000) REDUCER (04O-06OF) ABRASION SLEEVE (1.00" X 50") ABRASION SLEEVE (1.00" X 20") CONNECTOR (06O-08S90)

157-241 154-252 515-085 154-355 157-910 153-365 154-275 155-163 154-344 156-174 154-226 154-343 154-345 515-682 117-218 154-929 158-842 151-096 157-433 157-964 154-373 117-416 117-672 154-227

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0046819

140

DUAL SLIDE/LONG ANCHOR ROTATION HYDRAULICS

1 3 5

6

4

3 5 4

6

6 6

8

2 8 7

7

2

07

ID0046826

141

DUAL SLIDE/LONG ANCHOR ROTATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

157-241 1 150-6057 2 154-221 2 154-342 2 154-228 2 154-805 4 154-369 4 117-657 2

DESCRIPTION

ANCHOR VALVE HYDRAULIC MOTOR - 393CC CONNECTOR (06S-06O) CONNECTOR (06S-06O90) UNION (06O-06OFX90) HOSE (06OFX90S-54"-3000) CONNECTOR (06O-10S) ABRASION SLEEVE (1.59" X 54")

REMARKS

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. 158-700 OLD STYLE HYD MOTOR, USE SEAL REPAIR KIT 500-658.

2. 150-6057 BEGINS WITH S/N: CMW________, USE SEAL REPAIR KIT 500-XXZZ.

NOTE:

07

ID0046826

142

LUBRICATOR HYDRAULICS 5

4

6

1

3

7

2

14 17 8 9 10

8

11

16

15

18 12

05

13

ID0114287

143

LUBRICATOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

157-241 157-433 1 515-175 1 159-797 1 350-398 154-278 1 515-284 1 154-252 3 310-591 515-277 1 154-916 1 154-220 1 150-5232 117-194 1 117-986 1 117-399 1 117-989 1 514-074 1

DESCRIPTION

REMARKS

ANCHOR VALVE CONNECTOR (10S-06O-04O) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90, ORF/CHK) GREASE PUMP PARTS CONNECTOR (04S-04O) HOSE (04OFX90-24"-3000) CONNECTOR (04S-04O90) VALVE HOSE (04OFX90S-128"-3000) HOSE (04OFX90S-120"-3000) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 16") ABRASION SLEEVE (1.00" X 120") ABRASION SLEEVE (1.00" X 130") ABRASION SLEEVE (1.00" X 24") CONNECTOR (06S-04O, ORF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0114287

144

AUXILIARY HYDRAULICS

2 1 4 3

13 14

31 8 6

15

7 12

16 17

11

10

18 22

9

21

32 33 34 19

20

23 24

5 29

25

5

28 27

26 17 30

3

03

ID0150845

145

AUXILIARY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

153-988 154-322 1 154-421 2 157-241 154-221 3 157-433 157-964 1 157-965 1 117-997 1 117-998 1 117-999 1 117-388 1 515-025 1 159-156 1 154-473 1 159-157 1 154-344 2 154-224 1 155-486 1 514-163 1 157-860 500-967 155-171 1 157-963 1 154-228 1 157-962 1 150-5232 502-102 515-222 1 154-227 1 364-641 157-240 154-222 1 105-271 1 110-555 1 106-387 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08O-10S90) CONNECTOR (06O-10S90) ANCHOR VALVE CONNECTOR (06S-06O) CONNECTOR (10S-06O-04O) HOSE (06OFX45-158"-3000) HOSE (06OFX90S-154"-3000) ABRASION SLEEVE (1.00" X 147") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 154") ABRASION SLEEVE (1.25" X 42") HOSE (08OFX90-40"-3000) QDC ADAPTER (02-04OF) RUN TEE (10S-08O-04O) QDC ADAPTER (02-06OF) UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O45) HOSE (06OFX90-31"-3000) BK CONNECTOR (06O-06OBK) DOUBLE GEAR PUMP SEAL KIT REDUCER (10S-06SF) HOSE (06OFX90S-146"-3000) UNION (06O-06OFX90) HOSE (06OFX90M-78"-3000) HYDRAULIC VALVE 100 PSI DUAL PO CHECK HOSE (06OFX45-46"-3000) CONNECTOR (06O-08S90) HYDRAULIC RESERVOIR SET UP VALVE CONNECTOR (06O-08S) SCREW (M10-1.5 X 40mm) CLAMP (1-7/8") FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150845

146

DRILLING FLUID MOTOR HYDRAULICS 7 9

14 19 7 16

ROTATED 90°

10 8

14 7 16

21

7

12 13

7

3

20

15

18 1

11 7 6

5

2

4 17

9

09

ID0139288

147

DRILLING FLUID MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

DESCRIPTION

157-277 - DRILLING FLUID PUMP 157-240 - SET UP VALVE 153-988 - VALVE, HYDRAULIC DIRECTIONAL 154-322 1 CONNECTOR (08O-10S90) 157-318 1 HYDRAULIC MOTOR 157-848 1 MANIFOLD 500-1540 - DIFF. PRESS. SENSING VALVE 500-1541 - SOLENOID VALVE 500-1543 - PROPORTIONAL FLOW CONTROL 213-196 - COIL 150-3296 - O-RING 150-3297 - O-RING 154-235 7 CONNECTOR (08S-08O90) 105-832 2 FLG NUT (M6-1.00) 515-255 1 HOSE (08OFX-18"-3000) 159-539 1 HOSE (08OFX45-58"-3000) 515-572 1 HOSE (08OFX90S-134"-3000) 154-279 1 CONNECTOR (08O-10S) 154-907 1 HOSE (08OFX90-32"-3000) 157-254 - HYD LINE 108-107 4 SCREW (.375 NF X 3.00 SOC) 157-039 2 O-RING (014 D90) 106-204 2 BOLT (1/2-NC X 1-1/2", SOC) 154-233 1 CONNECTOR (08S-08O) 159-816 1 RETURN MANIFOLD 154-720 2 HOSE (08OFX-20"-3000) 105-224 2 SCREW (M6-1.00 X 70MM)

REMARKS

SEE NOT SHOWN FOR REPLACMENT O-RING

USE 242 LOCKTITE, TORQUE TO 100 FT. LBS.

NOT SHOWN:

150-2750 REPLACMENT O-RING

FOOTNOTES:

NOTE:

09

ID0139288

148

ROTATING WRENCH HYDRAULICS

24

26 25 28

38

23

23

27

37 20

26

30

31 32

39

21

29 22 12 34

19

1

2

17

33

18 17

40

16

15

8

2

10 35

36

14

3

4

7

41

6 13

6

11

5 6

11 9

7

10

7

9 10 8

08

ID0093389

149

ROTATING WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

1 2 1 1 2 3 4 4 2 4 2 1 4 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3

153-988 154-233 157-462 157-463 105-843 110-958 110-866 106-385 154-807 157-038 117-280 154-248 105-818 157-496 157-497 154-295 154-262 157-937 159-846 117-684 117-409 154-272 154-225 151-219 151-038 154-252 515-598 515-599 117-671 117-278 154-261 157-249 154-256 107-025 154-235 154-266 111-077 118-370 107-669 106-386 106-570

DESCRIPTION

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) HOSE (06OFX-24"-3000) O-RING (012 D90) ABRASION SLEEVE (1.00" X 25") REDUCER STEM (04O) BOLT (1/4-NC X 1-1/2") HYD LINE (-08) HYD LINE (-08) BK RUN TEE (08O-08O-08OBK) REDUCER (06O-08OF) HOSE (06OFX45-29"-3000) HOSE (06OFX-26"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 28") REDUCER NUT (08OF) CONNECTOR (06O-08S45) CYL (4.0" X 2.0" X 2.0") CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) (04OFX90-12"-3000) (04OFX90-13"-3000) ABRASION SLEEVE (1.00" X 12") ABRASION SLEEVE (1.00" X 14") CONNECTOR (04O-08S) SEQUENCE VALVE UNION (08O-08OFX90) SCREW (M6-1.00 X 50MM) CONNECTOR (08S-08O90) UNION RUN TEE (08OFX-08O-08O) VINYL CAP (1.625") HANDLE JAM NUT (M12-1.75) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM)

REMARKS

USE REPLACMENT SWITCH BOOT 500-2481

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0093389

150

STATIONARY WRENCH HYDRAULICS

23 19 25 24 28 21 30

22

9 11

20 26

27

17

1

13 3

14 13

18

14

2

29

15

4 5

15

16 14

12

6

16 12 10 29

7

10 8

03

ID0093391

151

STATIONARY WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

153-988 154-233 1 157-464 1 157-465 1 105-843 2 110-958 1 110-866 2 106-385 2 155-705 1 154-807 2 157-932 1 117-280 2 106-329 2 305-256 3 110-270 4 107-096 2 157-494 1 157-495 1 151-220 154-474 1 154-252 1 514-160 1 151-219 157-769 1 153-364 1 154-857 1 117-328 1 117-671 1 157-038 4 215-1204 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) O-RING (906 D90) HOSE (06OFX-24"-3000) RUN TEE (08S-08O-06SF) ABRASION SLEEVE (1.00" X 25") SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HYD LINE (-08) HYD LINE (-08) CYLINDER (1.0 X .50 X .90) CONNECTOR (04S-04O90, XL) CONNECTOR (04S-04O90) BRANCH TEE (08S-08O-04O) CYL (4.0" X 2.0" X 2.0") BRANCH TEE (08S-08O-04O) HOSE (04OFX90S-13"-3000) HOSE (04OFX90-19"-3000) ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1" X 12") O-RING (012 D90) PRESSURE SWITCH (1850PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0093391

152

PIPE GRIP HYDRAULICS

FROM PUMP

19

21 16

18 15

22

1 2 20

4 14

20

3 5 12

23 24

14

23 24 26

11 15 23 10 8 15

13

2

25

9

13

6

17

7 3 1

10

ID0114302

153

PIPE GRIP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

151-150 154-252 154-278 153-307 154-695 153-365 515-229 149-136 106-329 305-256 110-270 107-096 515-425 117-717 154-220 157-776 117-718 106-330 157-823 515-586 117-387 154-221 106-386 154-373 154-346 105-818 105-085

QTY

2 2 1 1 1 1 1 1 1 2 1 2 2 4 1 2 2 2 1 2 4 2 2 2

DESCRIPTION

CYL (1.5" X .50" X 2") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) (04OFX90S-38"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90S-34"-3000) HOSE (04OFX-34"-3000) HYD LOCKOUT VALVE SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HOSE (04OFX45-42"-3000) ABRASION SLEEVE (1.00" X 40") CONNECTOR (04O-06S) MANIFOLD ABRASION SLEEVE (1" X 36") SCREW (M8-1.25 X 70MM) HOSE (06OFX90S-26"-3000) HOSE (06OFX90S-21"-3000) ABRASION SLEEVE (1.00" X 42") CONNECTOR (06S-06O) FLG LOCKNUT (M8-1.25) REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) BOLT (1/4-NC X 1-1/2") LOCKNUT (1/4-NC)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

USE ON JT1220 USE ON JT2020

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

10

ID0114302

154

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066

1

2 3

2 8 4

7

5 5 6

05

ID0138525

155

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-230 154-252 2 515-054 1 515-120 1 154-226 2 150-5232 117-391 1 117-670 1

DESCRIPTION

REMARKS

CYL (1.25" X .75" X 6") CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX45-67"-3000) CONNECTOR (04O-06S90) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1" X 10")

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

SEAL KIT 500-2304

NOTE:

05

ID0138525

156

PIPE LIFT HYDRAULICS

2

14

15

1

17 16

4 8

13 5

11 8

2 9

6 9 12

10

1 3 7

03

ID0138530

157

PIPE LIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

151-044 154-252 2 154-278 1 157-918 1 157-911 1 154-695 1 515-011 1 154-379 2 154-220 2 150-5232 117-717 1 117-412 1 117-398 1 117-209 1 215-1204 1 157-933 1 155-705 1

DESCRIPTION

REMARKS

CYL (2.0 X 1.0 X 6.0) CONNECTOR (04S-04O90) CONNECTOR (04S-04O) HOSE (04OFX-88"-3000) HOSE (04OFX90S-85"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90-32"-3000) UN BR TEE (04OFX-04O-04O) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 40") ABRASION SLEEVE (1.00" X 34") ABRASION SLEEVE (1.00" X 86") ABRASION SLEEVE (1.00" X 90") PRESSURE SWITCH (1850PSI) RUN TEE (04S-04O-06SF) O-RING (906 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138530

158

PIPE BOX SHIFT HYDRAULICS

18 4 6 2

3 2 3

1

4 7 5 7

5 10 1

9 20

12

15

11 17 19

19 16

8 21

14 16

13

C

808-487

159

PIPE BOX SHIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

151-038 154-252 515-471 153-283 515-447 117-997 154-316 327-670 319-520 110-270 305-256 106-329 107-096 154-355 157-778 154-226 515-013 117-388 117-998 117-416 106-380 106-386

QTY

DESCRIPTION

2 1 1 2 1 2 1 2 1 1 1 2 2 2 1 1 2 1 1

CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) HOSE (04OFX90-147"-3000) HOSE (04OFX90S-157"-3000) HOSE (04OFX90S-48"-3000) ABRASION SLEEVE (1.00" X 147") RUN TEE (04S-04O-04O) CLAMP BRACKET CLAMP BRACKET BOLT-ON CLAMP (9/16", HALF) BACKUP SPACER SCREW (M8-1.25 X 50MM) LOCKNUT (M8-1.25, NLK) BK CONNECTOR (04O-04O90BK) HYDRAULIC VALVE CONNECTOR (04O-06S90) HOSE (04OFX-42"-3000) ABRASION SLEEVE (1.25" X 42") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 50") FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25)

REMARKS

NOT SHOWN. BRACKET ON CYLINDER SIDE OF HOSES

FOOTNOTES

NOTE:

C

808-487

160

FRAME TILT HYDRAULICS

5

10

6

9 7

2

3 11 8

4

1

04

ID0123085

161

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

157-240 151-089 154-364 154-226 154-276 154-223 154-725 515-075 117-556 117-982 159-931

QTY

1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SET UP VALVE CYL (3.5 X 1.75 X 3.0) CONNECTOR (04O-06S90,ORF) CONNECTOR (04O-06S90) CONNECTOR (04O-08S90) CONNECTOR (04O-08S45) HOSE (04OFX-90"-3000) HOSE (04OFX90S-82"-3000) ABRASION SLEEVE (1.25" X 80") ABRASION SLEEVE (1" X 6") CONNECTOR (06S-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0123085

162

163

164

HYDRAULIC VALVE PARTS 157-778

B

4

4 1

5

A

7

7

6

7 A

A

T

P

A

B B

B

8 2 9

03

3

ID0256060

165

HYDRAULIC VALVE PARTS 157-778

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

500-1034 1 217-948 8 149-616 8 500-1036 2 500-1037 1 500-1038 1 502-102 3 190-997 3 500-2004 4

DESCRIPTION

REMARKS

UNLOADING INLET SUB ASSEMBLY COIL, 12VDC CAP NUT BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION 100 PSI DUAL PO CHECK STACKING KIT BV06 CORE TUBE

500-2112 - Cartridge only

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0256060

166

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

167

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

168

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

169

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

170

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

171

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

172

HYDRAULIC CYLINDER, 4.0" X 2.0" X 2.0" STROKE BEGINS WITH S/N

1 4

8

6 7 5

2

3

02

ID0121727

173

HYDRAULIC CYLINDER, 4.0" X 2.0" X 2.0" STROKE BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-219 157-446 1 157-450 1 301-3644 1 149-303 1 149-307 1 106-145 1 106-144 1 190-189 1

DESCRIPTION

REMARKS

CYL (4.0 X 2.0 X 2.0) BARREL CYL ROD CYLINDER GLAND LOCK RING (4.0") CYL PISTON (4.0" X 2.0") BOLT (1"-NC X 2-1/4", GD8) WASHER (1") SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 630-700 FT LBS (854-949 N.M.)

NOTE:

02

ID0121727

174

NOTES:

ID0134963

175

ANCHOR SYSTEMS

176

ANCHOR SYSTEM

24

11

23

16 26

25 17

11

17

5

7

26 2

16

6

18

8

15

3 9

18 15 32

10

27 28

14

12 10

13

4 1

20 21 22

30 19 31

13

29

ID0007518

177

ANCHOR SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

327-974 1 324-695 2 327-499 2 166-617 2 158-700 2 500-658 166-278 165-909 106-707 4 106-771 2 105-156 2 125-771 2 125-770 2 106-685 4 106-616 4 106-355 4 151-096 2 325-189 2 325-190 2 107-743 4 327-457 131-259 183-588 2 181-982 2 105-830 2 183-694 2 181-981 2 105-031 2 105-832 4 325-247 2 118-386 AR 327-519 107-331 2 327-460 350-2174 2

DESCRIPTION

ANCHOR FRAME UPPER TUBE ANCHOR DRIVER SHAFT HYD MOTOR SEAL REPAIR KIT SHAFT ASSEMBLY KEY (5/16" X 1-1/8") SCREW (M12-1.75 X 45MM, SOC) SCREW (M12-1.75 X 60MM, SOC) BOLT (3/8-NC X 1-1/2") COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1") LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M16-2.00 X 55MM,10.9) FLG NUT (M16-2.00, 10.9) HYD CYL CLAMP BRACKET BULKHEAD BRACKET SCREW (1/4-NC X 2.75", GD 5) ROCK ANCHOR INSERT BIT - CARBIDE TIPPED TAPERED PIN (1.250" X 3.940") TAPERED INSERT (1.25") FLG LK BOLT (1/2-NC X 1-1/4") TAPERED PIN (1.000" X 3.765") TAPERED INSERT (1") BOLT (3/8-NC X 1") FLG LOCKNUT (1/4-NC) CENTERING CAP SHIM AUGER 6" ROLL PIN (M12 X 50MM) AUGER (4") ANCHOR DRIVE COUPLER

REMARKS

SUPERSEDED WITH 350-2174, ITEM #32 INCL. REF #6

NOT USED WITH 350-2174 NOT USED WITH 350-2174

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0007518

178

LONG ANCHOR SYSTEM

ENDS WITH S/N: CMWJ2020L60000331 19 18

16

3

21 22 15

17

20 13

25

7 2

2

12

4 8 23 13 7 24 27 16 31

10 25

26 25

28

7 9

6

11

29 32 5 30

6

07

7

14

1

ID0051246

179

LONG ANCHOR SYSTEM

ENDS WITH S/N: CMWJ2020L60000331 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

327-975 348-333 348-331 350-301 327-519 327-460 105-828 105-884 179-228 305-643 348-965 107-331 178-598 105-831 179-227 115-601 107-308 105-052 350-289 165-909 106-574 106-379 350-375 158-700 500-347 106-707 106-685 350-282 347-888 125-770 151-096 125-771 106-796 327-457 131-259

QTY

DESCRIPTION

1 4 2 2 4 8 2 2 2 2 2 4 2 2 4 2 2 2 4 4 2 2 4 8 2 2 2 2 2 4 -

ANCHOR FRAME BUSHING LEVER CYL SLIDE TUBE AUGER 6" AUGER 4" FLG LK BOLT (1/2-NC X 3/4") WASHER (.531") CYL PIN (1") CENTERING CAP STOP TUBE ROLL PIN BAR, ANCHOR SHAFT FLG LK BOLT (1/2-NC X 1-1/2") CYL PIN (1.25") EXTENSION SPRING (4.062") SCREW (M12-1.75 X 75MM) BOLT (3/8-NC X 1-1/4") ANCHOR DRIVER KEY (5/16" X 1-1/8") CLIP NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) COVER HYD MOTOR SEAL REPAIR KIT SCREW (M12-1.75 X 45MM, SOC) LOCKNUT (M12-1.75, PRV TRQ, 10.9) ANCHOR MOTOR MOUNT SPRING LOADED PIN COMPOSITION BUSHING (1") CYL (2" X 1" X 24") COMPOSITION BUSHING (1.25") SCREW (M4-.70 X 30MM) ROCK ANCHOR INSERT BIT - CARBIDE TIPPED

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0051246

180

LONG ANCHOR SYSTEM

32

BEGINS WITH S/N: CMWJT2020E60000333 18

18

16

3

18

20 21 15

17

19 13

35 36

24

7 2

12

2

12 NEW STYLE

4 8

OLD STYLE

22 13 7

16

23 10

26 16 30

24

10 24

25

33

24

27

7 9

11

6 34

28 31 5 29

6

12

7

14

1

ID0164418

181

LONG ANCHOR SYSTEM

BEGINS WITH S/N: CMWJT2020E60000333 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

DESCRIPTION

300-2890 1 ANCHOR FRAME 348-333 4 BUSHING 348-331 2 LEVER 350-301 2 CYL SLIDE TUBE 327-519 - AUGER 6" 327-460 - AUGER 4" 105-828 4 FLG LK BOLT (1/2-NC X 3/4") 105-884 8 WASHER (.531") 179-228 2 CYL PIN (1") 305-643 2 CENTERING CAP 348-965 2 STOP TUBE 107-331 2 ROLL PIN 178-598 2 BAR, ANCHOR SHAFT (OLD STYLE) 300-3275 2 ANCHOR SHAFT (NEW STYLE) 105-831 4 FLG LK BOLT (1/2-NC X 1-1/2") 179-227 2 CYL PIN (1.25") 115-601 2 EXTENSION SPRING (4.062") 107-308 2 SCREW (M12-1.75 X 75MM) 105-156 2 BOLT (3/8-NC X 1-1/2") 350-289 2 ANCHOR DRIVER (OLD STYLE) 327-499 2 ANCHOR DRIVER (NEW STYLE) 350-2174 2 ANCHOR DRIVE COUPLER 106-574 4 CLIP NUT (M6-1.00) 106-379 4 FLG LK SCREW (M6-1.00 X 20MM) 350-375 2 COVER 158-700 2 HYD MOTOR 500-347 - SEAL REPAIR KIT 165-909 - KEY (5/16" X 1-1/2") 106-707 4 SCREW (M12-1.75 X 45MM, SOC) 106-685 6 LOCKNUT (M12-1.75, PRV TRQ, 10.9) 350-282 2 ANCHOR MOTOR MOUNT 347-888 2 SPRING LOADED PIN 125-770 2 COMPOSITION BUSHING (1") 151-096 2 CYL (2" X 1" X 24") 125-771 2 COMPOSITION BUSHING (1.25") 106-796 4 SCREW (M4-.70 X 30MM) 327-457 - ROCK ANCHOR 131-259 - INSERT BIT - CARBIDE TIPPED 106-771 2 SCREW (M12-1.75 X 60MM, SOC) 106-355 6 FLG NUT (M16-2.00,10.9) 107-336 6 FLG SCREW (M16-2.00 X 45MM,10.9) 105-794 2 WASHER (M12) 105-825 2 FLG LK BOLT (3/8-NC X 3/4")

REMARKS

BEGINS WITH S/N: CMWJ2020E60000333

SUPERSEDED WITH: 300-3275

NOT USED WITH 350-2174 SUPERSEDED WITH: 327-499 SUPERSEDED WITH: 350-2174

NOT USED WITH 350-2174

USED WITH 350-2174 USED WITH 350-2174

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0164418

182

ANCHOR VALVE/LUBRICATOR MOUNT

1 16 17

6 13 2 15

4

5

11

4 3 14

7

-6

8

17

10

9

12

AUTO LUBER ASSEMBLY

03

ID0146900

183

ANCHOR VALVE/LUBRICATOR MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

316-861 1 157-241 1 106-382 4 106-386 5 179-501 3 107-078 3 106-709 4 310-591 1 106-330 2 106-333 4 319-330 1 217-057 1 157-645 2 214-103 1 214-104 2 500-908 4 106-387 4 323-513 1 325-281 1 215-2727 1 214-103 1 214-104 2 157-645 2 216-026 AR

DESCRIPTION

MOUNT ANCHOR VALVE FLG LK SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M8-1.25) SPACER SCREW (M8-1.25 X 90MM) FLG LK NUT (M12-1.75) VALVE SCREW (M8-1.25 X 70MM) SCREW (M12-1.75 X 40MM, 8.8) LIGHT MOUNT WORKING LIGHT - CLEAR WEATHER-PAC SEAL (2.80MM) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL LEVER (M8-1.25, BLACK) FLG LOCKNUT (M10-1.50) BRACE BRACE STROBE LIGHT, GREEN (LED) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) FLEX-GUARD (.25")

REMARKS

FOR USE ON JT1220 FOR USE ON JT2020

SOLD PER IN. & USE 2 @ 15" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0146900

184

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

185

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

186

LUBRICATOR VALVE

3

4

5

2

A

1

809-011

187

LUBRICATOR VALVE REF PART NO. NUMBER

1 2 3 4 5

310-591 125-084 155-706 116-880 155-709 157-098

QTY

DESCRIPTION

REMARKS

1 VALVE 2 DETENT BALL (.500) 2 O-RING (908 D90) 2 SEAL (POLY PAK) 2 O-RING (912 D90) 2 O-RING (111 D70)

FOOTNOTES

NOTE:

A

809-011

188

189

190

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

191

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

192

NOTES:

ID0134963

193

FLUID SYSTEMS

194

DRILLING FLUID PUMP PLUMBING JT20M1 BEGINS WITH S/N CMWJ2020TB0001303

5 4 3 2

30

11 TO WATER SWIVEL

13

6

28

1

7

29 9

4 8 W

31

12

4

32

COASH NN WA EC ND TIO N

14 15

10 18

16

20

17 19 23

21

24 25

22

FLUID SYSTEM CONNECTION

26

03

27

ID0267567

195

DRILLING FLUID PUMP PLUMBING JT20M1 BEGINS WITH S/N CMWJ2020TB0001303 REF PART NO. NUMBER

QTY

1 157-1006 2 115-271 3 115-120 4 154-102 5 117-322 6 154-014 7 159-791 8 154-466 9 159-088 10 155-936 11 154-144 12 154-026 13 117-655 14 115-045 15 514-152 16 115-132 17 105-1558 18 155-185 19 159-522 20 149-561 21 515-679 22 115-179 23 514-124 24 159-500 25 110-630 26 110-981 27 350-275 28 106-383 29 106-387 30 154-601 31 154-613 32 120-073

1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1

DESCRIPTION

DRILLING FLUID PUMP REDUCER (24N-12NF) STR ELB (12N-12NF90-2000PSI) CONNECTOR (12N-12J) ABRASION SLEEVE (1.59" X 34"") CONNECTOR (12J-12S90) HYDRAULIC MANIFOLD BLOCK CONNECTOR (08S-08S) QDC BODY (08-08SF) DUST PLUG (1/2" - 3/4") UNION (12S-12JFX) UNION (12J-12JFX90) ABRASION SLEEVE (1.59" X 38") STREET ELBOW (24N-24NF45) REDUCER (24N-20NF) STREET ELBOW (20N-20NF90) PIPE NIPPLE -20 NPT UNION (20NF-20N) BALL VALVE, ELECTRIC, 1-1/4 NIPPLE (20N-3") ELBOW (20NF-20NF90) NIPPLE (20N-6") SWAGE COLLAR (24NF-20NF, 4.5") FHC BODY (24-24N) DUST PLUG (1-1/2") BULK CABLE (1/16",SOLD PER FT) ALUMINUM SLEEVE (1/16) FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) HOSE (12JFX-33.5" -2250 HOSE (12JFX-75"-2250) SHUT-OFF (12NF-12NF)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT O-RING

SEE NOT SHOWN FOR SERVICE PARTS

USE 20"

NOT SHOWN:

150-2750 REPLACEMENT O-RING FOR PUMP 190-1068 SEAT/O-RING REPAIR KIT 215-224 1 3 WAY WP MALE CONNECTOR 214-104 3 PACKARD MALE TERMINAL 157-645 3 WEATHER-PACK SEAL (2.80MM) FOOTNOTES:

NOTE:

03

ID0267567

196

DRILLING FLUID PUMP PLUMBING JT20M1 ENDS WITH S/N CMWJ2020TB0001302

9

28 11 12 29 10

13

8

16 14

27 1

15 17 23 FLUID SYSTEM CONNECTION 25 24

2 7

20

26 4 TO WATER SWIVEL

18 3 19

5 2

22 21

10

2 6

WASH WAND CONNECTION

ID0150890

197

DRILLING FLUID PUMP PLUMBING JT20M1 ENDS WITH S/N CMWJ2020TB0001302 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

110-630 154-102 120-073 159-791 154-144 159-088 155-936 7. 159-579 8. 157-277 9. 115-207 10. 155-185 11. 159-522 190-1068 215-224 214-104 157-645 500-1337 500-1339 500-1340 12 115-045 13. 150-2201 14. 514-124 15. 159-500 16. 106-383 17. 106-387 18. 154-466 19. 154-026 20. 154-014 21. 154-613 22. 117-655 23. 350-275 24. 110-981 25. 115-120 26. 115-754 27. 115-271 28. 514-152 29. 115-132

1 2 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 1 1 1 2

DESCRIPTION

DUST PLUG (1-1/2") CONNECTOR (12N-12J) SHUT OFF (12NF-12NF) HYDRAULIC MANIFOLD BLOCK UNION (12S-12JFX) QDC ODY (08-08SF) DUST PLUG (1/2" - 3/4") HOSE (12JFX-30"-1500) DRILLING FLUID PUMP NIPPLE (20N-2") UNION (20NF-20N) BALL VALVE, ELECTRIC (1-1/4") SEAT/O-RING REPAIR KIT 3 WAY WP MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PACK SEAL (2.80mm) 1" FLANGE CLAMP EV MOTOR WEEP HOLE FILTER STREET ELBOW (24N-24NF45) NIPPLE (20N-18") SWAGE COLLAR (24NF-20NF,4.5") FHC BODY (24-24N) FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M10-1.50) CONNECTOR (08S-08S) UNION (12J-12JFX90) CONNECTOR (12J-12S90) HOSE (12JFX-75"-2250) ABRASION SLEEVE (1.59" X 38") ALUMINUM SLEEVE (1/16") AR BULK CABLE (1/16",SOLD PER FT) STR ELB (12N-12NF90-2000PSI) ABRASION SLEEVE (1.59" X 30") REDUCER (24N-12NF) REDUCER (24N-20NF) STREET ELBOW (20N-20NF90)

REMARKS

SEE NOT SHOWN FOR REPLACMENT O-RING

SEE FOOTNOTE 1

USE 10"

NOT SHOWN:

150-2750

REPLACEMENT O-RING

FOOTNOTES:

1. ORDER P/N 500-1338 FOR BALL VALVE REPLACEMENT.

NOTE:

10

ID0150890

198

MUD PUMP 30 GPM

4

2

7

13 14 15 16

1

5 6 3 8 5

9 17

10

11 18

19

12

06

ID0156730

199

MUD PUMP 30 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

157-277 191-094 190-802 499-110 108-164 499-116 157-050 499-111 165-730 499-119 502-089 499-302 499-113 499-125 499-126 499-123 107-734 499-039 499-121 310-962 153-438 499-392 499-393

QTY

DESCRIPTION

REMARKS

-

MUD PUMP (30 GPM) PACKING REPAIR KIT VALVE REPAIR KIT VALVE - SUCTION AR BOLT O-RING (014 D70) O-RING (116 D70) VALVE - DISCHARGE AR CYLINDER GASKET WASHER FLUID CYLINDER (L06) CERAMIC CYLINDER SEAL HOLDER EXTERNAL SEAL SEAL HOLDER BASE GASKET LOCKNUT (1/2-NC, BRASS) PLUNGER NUT PISTON CUP (HSN) PISTON HOLDER WIPER SEAL CROSSHEAD ROD ASSEMBLY ROD BEARING (PAIR)

SEE NOT SHOWN FOR REPLACMENT O-RING INCLUDES 3,5,13,15.

INCLUDES 1.4

3 8 3 3 3 3 3 1 3 3 6 3 1 3 3 3 3 3 3 3

OLD STYLE NEW STYLE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

499-122 2 499-124 1 259-352 259-470 499-394 1 150-2750

BEARING HOUSING GASKET GREASE SEAL FMC PISTON/PACKING TOOL FMC VALVE TOOL SIGHT GAuGE (FMC) REPLACMENT O-RING

FOOTNOTES:

1. INDIVIDUAL PISTON CUPS NO LONGER AVAILABLE. ORDER PACKING REPAIR KIT 191-094.

NOTE:

06

ID0156730

200

DRILLING FLUID PLUMBING 14 15 16

17 18

13

11 33

10

37

25

23

9

28

35 31

26

4 20

7 34

4

32 8

6

21

19

29

FROM DRILLING FLUID PUMP

30

6 1

12 2

24 22 3

25

5

36 27

6

13

ID0043664

201

DRILLING FLUID PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

400-905 166-426 153-242 191-248 514-047 1 159-579 1 154-026 3 159-607 1 154-101 1 514-002 1 154-271 1 154-282 1 115-754 1 157-911 1 150-1444 514-418 1 154-339 1 154-265 1 515-072 1 154-613 1 320-599 1 120-071 1 322-362 1 318-873 110-852 1 105-832 4 107-196 2 154-102 1 110-411 1 322-289 1 105-106 2 153-238 1 153-264 1 106-162 1 106-386 1 327-579 1 155-013 1 105-284 4

DESCRIPTION

SAVER SUB 1.94-4 F DS SLIDING OUTPUT SHAFT WATER SWIVEL (12NF-12NF) SEAL KIT UNION (12J-12OFX) HOSE (12JFX-31"-1500) UNION (12J-12JFX90) HOSE (12JFX90L 135", 1500) CONNECTOR (12J) BK RUN TEE (12O) REDUCER NUT (12OF) REDUCER STEM (04O) ABRASION SLEEVE (1.59" X 30") HOSE (04OFX90-85"-3000) PRESSURE GAUGE (2000PSI) ELBOW (04NF-04NF45) CONNECTOR (04N-04O) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-16"-3000) HOSE (12JFX-75"-2250) VALVE BRACKET SHUT-OFF (04NF-04NF) BACKUP SPACER BRACKET, TOP BOLT-ON CLAMP (1-1/4", SOLD PER SET) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 3") CONNECTOR (12N-12J) BOLT-ON CLAMP (3/4", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2") BK CONNECTOR (04O-06S) REDUCER (04N-06SF) FLG SCREW (M8-1.25 20MM) FLG LOCKNUT (M8-1.25) BULKHEAD BRACKET UNION (12N-12NFX) WASHER (3/16")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

13

ID0043664

202

DRILLING FLUID PLUMBING

BEGINS WITH S/N: CMWJ2020C60000244 14 15 16

17 18

13

11 33

10

36

25

23

9

28

35 31

26

4 20

7 34

4

32 8

6

21

19

29

FROM DRILLING FLUID PUMP

30

6 1

12 2

24 22 25 3

5

27

6

10

ID0158450

203

DRILLING FLUID PLUMBING

BEGINS WITH S/N: CMWJ2020C60000244 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

400-905 166-426 153-242 191-248 514-047 1 150-1213 1 154-026 3 150-5106 1 154-101 1 514-002 1 154-271 1 154-282 1 115-754 1 157-911 1 150-1444 514-418 1 154-339 1 154-265 1 515-072 1 154-613 1 320-599 1 120-071 1 322-362 1 318-873 110-852 1 105-832 4 107-196 2 150-3299 1 110-411 1 322-289 1 105-106 2 153-238 1 153-264 1 106-381 1 106-386 1 327-579 1 105-284 4

DESCRIPTION

SAVER SUB 1.94-4 F DS SLIDING OUTPUT SHAFT WATER SWIVEL (12NF-12NF) SEAL KIT UNION (12J-12OFX) HOSE (12JFX-32"-1500) UNION (12J-12JFX90) HOSE (12JFX90L-135"-2250, AR2) CONNECTOR (12J) BK RUN TEE (12O) REDUCER NUT (12OF) REDUCER STEM (04O) ABRASION SLEEVE (1.59" X 30") HOSE (04OFX90-85"-3000) PRESSURE GAUGE (2000 PSI) ELBOW (04NF-04NF45) CONNECTOR (04N-04O) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-16"-3000) HOSE (12JFX-75"-2250) VALVE BRACKET SHUT-OFF (04NF-04NF) BACKUP SPACER BRACKET, TOP BOLT-ON CLAMP (1-1/4", SOLD PER SET) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 3") CONNECTOR, LONG (12N-12J) BOLT-ON CLAMP (3/4", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2") BK CONNECTOR (04O-06S) REDUCER (04N-06SF) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) BULKHEAD BRACKET WASHER (3/16")

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS. 2. TO REPLACE ALL HOSE TRACK HOSES AND HARNESS, AND ELIMINATE HOSE BAGS USE KIT# 190-2749. ALSO REPLACES BULKHEAD COVER.

NOTE:

10

ID0158450

204

DRILLING FLUID TRANSFER

4 6 8 3

1 TO HDD 4

5 3

2 7 FROM FLUID SYSTEM

02

ID0147276

205

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

159-587 155-205 1 159-476 1 159-503 500-2080 155-204 2 110-250 2 116-782 AR 155-188 1 159-500 1 115-134 1

DESCRIPTION

TRANSFER HOSE ASSEMBLY FHC BODY (20-24N) Y-STRAINER (24NF) SCREEN, Y-STRAINER (12 MESH) O-RING FHC ADAPTER (24-24N) WORM CLAMP (1‚" TO 2„") BULK HOSE (1.50", SOLD PER 1") S/O COUPLER (24N-24H) FHC BODY (24-24N) COLLAR (24NF)

REMARKS

INCL REF NO'S 1, 3 (1), 4, 5, 6 & 8

USED ON Y STRAINER CAP

USE 1 @ 300"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0147276

206

NOTES:

ID0134963

207

PIPE LOADER SYSTEMS

208

LIFTERS

14

1 11 2 3 12 13

4

5 6

9 7

8

10

06

ID0169728

209

LIFTERS REF PART NO. NUMBER

QTY

1 300-1061 2 125-770 3 151-044 4 125-771 5 105-830 6 181-982 7 106-381 8 106-386 9 324-482 10 178-394 11 106-016 12 183-975 13 105-059 14 107-521

DESCRIPTION

1 LIFTER PLATE 1 COMPOSITION BUSHING (1.000") 2 CYL (2.0 X 1.0 X 6.0) 1 COMPOSITION BUSHING (1.25") 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 TAPERED INSERT (1.25") 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 CHANNEL 1 TAPERED PIN (1.250" X 4.25") 1 SPINDLE WASHER (1.062") 1 PIN (25.4MM X 68MM) 2 WASHER (7/16") 2 SCREW (M12-1.75 X 20MM)

REMARKS

USE ON JT2020, SEE FOOTNOTE 1 (SEE FOOTNOTE 2 FOR JT1220)

NOT SHOWN:

FOOTNOTES:

1. 300-1061 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ2020H60000346 ; USE ON JT2220 AND JT20 2. 316-569 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ1220J60000130 ; USE ON JT1220

NOTE:

06

ID0169728

210

LIFTERS

ENDS WITH S/N: CMWJ2020L60000345

1

3 4

5

2

6 9

7 11 8 10

12

02

ID0113042

211

LIFTERS

ENDS WITH S/N: CMWJ2020L60000345 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

2 2 2 2 2 2 2 2 4 4 2 2

FLG SCREW (M24-3.00 X 90MM,10.9) LIFTER GUIDE PLATE BUSHING CYL (2.0 X 1.0 X 6.0) NUT (M24-3.00) COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") TAPERED INSERT (1.25") FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) CHANNEL TAPERED PIN (1.250" X 4.250")

106-664 319-147 179-520 151-044 106-352 125-771 105-830 181-982 106-381 106-386 324-482 178-394

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0113042

212

SHUTTLE

18 30

37 29

26

33

27

34 2

16

34

28

15

9 35

18

32

14 10

17

13 3 1 4 36

12 8 11

32

10

5 7

9

6

9

31 23 25 24 25 22

23

20 19 21

13

ID0113043

213

SHUTTLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

316-508 1 108-057 2 105-509 2 151-150 2 105-920 2 110-983 2 106-758 2 106-132 2 106-237 16 318-967 4 179-387 2 125-430 2 362-1795 2 106-093 4 106-142 2 105-047 2 323-206 2 106-640 16 106-584 2 106-391 2 318-870 2 106-237 4 106-388 4 179-531 4 362-1794 4 323-204 2 177-1080 2 107-043 2 105-894 2 323-205 2 107-025 4 106-685 4 106-334 2 179-831 4 105-794 2 118-349 2 118-348 2

DESCRIPTION

SHUTTLE CLEVIS PIN (1/2" X 2-1/4") COTTER PIN (1/8" X 1") CYL (1.5" X .50" X 2") JAM NUT (7/16-NF) ROD END (7/16" NF-20, FM) LOCKNUT (M10-1.5) SHLD BLT (1/2" X1-1/2",3/8-NC) LOCKNUT (M6-1.00,PRV TRQ,NLK) PLATE GRIPPER SPACER BRONZE BUSHING (.502") SHUTTLE GRIPPER PAD SCREW (M6-1.00 X 45MM) SCREW (M10-1.50 X 65MM) LOCKNUT (3/8-NC) SHUTTLE WEAR PAD SCREW (M6-1.00 X 20MM,BUT SOC) SCREW (M12-1.75 X 100MM) WASHER (M12) CATCH ARM LOCKNUT (M6-1.00,PRV TRQ,NLK) WASHER (M6) BUSHING GRIPPER PAD SWIVEL BODY PUSH BUTTON PIN (1/2") SHLD BLT (M12 X 35MM, M10-1.50) LOCKNUT (M10-1.50, PRV TRQ, 10.9) WEAR PAD SCREW (M6-1.00 X 50MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M12-1.75 X 50MM) BUSHING WASHER (M12) SHIM SHIM

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE 301-8165 GRIPPER PLATE WHEN USING 355-1118, POWER PIPE FORGED 2.38 X 2.63 #600 10' 2. USE 301-4539 ARM WHEN USING 355-118, POWER PIPE FORGED 2.38 X 2.63 #600 10'

NOTE:

13

ID0113043

214

SHUTTLE MOUNT ENDS WITH S/N:

29 10 9

1

15

22

4

7

10 12

26 13 27 25

15

24

19

8

20

2

3

6

14 17

9

11

SEE FOOTNOTE 1

21

28

18 16 5

23 15

14

14

ID0114220

215

SHUTTLE MOUNT ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 316-508 2 181-981 3 106-724 4 183-820 5 151-230 6 183-764 7 125-771 8 316-696 9 106-594 10 107-669 11 106-237 12 119-004 13 106-848 14 106-709 15 107-565 16 319-530 17 106-162 18 105-069 19 215-1175 20 108-091 21 106-850 22 320-234 23 320-235 24 107-451 25 107-450 26 106-355 27 105-284 28 107-336 29 177-1073

1 SHUTTLE 2 TAPERED INSERT (1") 2 FLG SCREW (M10-1.50 X 25MM) 1 TAPERED PIN (25.4MM X 86MM) 1 CYL (1.25" X .75" X 6") 1 25.4 X 126 TAPERED PIN 2 COMPOSITION BUSHING (1.25") 1 MOUNT PLATE 2 SCREW (M12-1.75 X 60MM) 2 JAM NUT (M12-1.75) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 CATCH ARM WARE PAD 4 FLG SCREW (M6-1.00 X 25MM) 12 FLG LK NUT (M12-1.75) 12 FLG LK SCREW (M12-1.75 X 40MM) 1 MOUNT PLATE 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (.406") 1 PROXIMITY SWITCH 2 SCREW (M5-0.80 X 50MM, SOC) 2 LOCKNUT (M5-0.80) 1 FRONT MOUNT BRACKET 1 REAR MOUNT BRACKET 1 SHIM (.135") 1 SHIM (.075") 4 FLG NUT (M16-2.00, 10.9) 2 WASHER (3/16") 4 FLG SCREW (M16-2.00X45MM,10.9) 2 HD PUSH BUTTON PIN

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 & 4

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

116-259

BULK EDGING (1/2" SOLD PER FT)

VARIOUS QUANTITIES & LENGTHS USED

FOOTNOTES:

1. ASSEMBLY BUSHING (REF 7) IN CENTER OF BOSS AS SHOWN 2. USE AS REQUIRED 3. SEAL KIT 500-2304 4. 2" CYLINDER 151-044 BEGINS WITH S/N DWPJT20XKH0001074

NOTE:

14

ID0114220

216

SHUTTLE GUARD

16

7

9

2

4

12

11

8 6

5

1

10 15 3 17 14 13

04

ID0113062

217

SHUTTLE GUARD REF PART NO. NUMBER

1.

2.

3 4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

320-235 316-696 319-823 1 177-1073 2 106-089 2 106-336 2 319-832 1 107-078 1 106-561 1 106-391 2 179-756 2 322-648 2 106-386 4 322-498 2 106-989 4 107-010 4 325-514 2

DESCRIPTION

REMARKS

REAR MOUNT BRACKET MOUNT PLATE SHUTTLE GUARD HD PUSH BUTTON PIN NUT (M12-1.75, 10.9) SCREW (M12-1.75 X 90MM) PIPE STOP SCREW (M8-1.25 X 90MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) WASHER (M12) PIVOT TUBE PIN PLATE FLG LOCKNUT (M8-1.25) STOP BRACKET FLG LK SCREW (M8-1.25 X 35MM) FLG LK SCREW (M12-1.75 X 30MM) STOP BAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113062

218

PIPE LOADER VALVE & COVERS ENDS WITH S/N:

1 3

2

8

7 5

4

9

12

10

6 13 04

11

ID0113451

219

PIPE LOADER VALVE & COVERS ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 319-506 2 319-507 3 106-380 4 106-551 5 106-231 6 106-385 7 150-5232 8 107-032 9 320-656 10 106-386 11 106-049 12 106-048 13 211-025

1 FRONT COVER 1 REAR COVER 8 FLG LK SCREW (M8-1.25 X 16MM) 8 CLIP NUT (M8-1.25) 4 SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 1 HYDRUALIC VALVE 3 BOLT (M8-1.25 X 20MM,BUT SOC) 3 CLIP NUT TAB 3 FLG LOCKNUT (M8-1.25) 2 BOLT (#10-24 X 3/4", PLPS) 2 LOCKNUT (#10-24) 1 IN-LINE DIODE PACK

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113451

220

PIPE BOX 2 23

26 27

25

24 18 1 17

13 21

11

5 9 4

8

12

11

10

14 15 11

5

7 16

6 6

28

10 8 9 20

11 3

07

19

22

ID0049474

221

PIPE BOX REF PART NO. NUMBER

QTY

DESCRIPTION

1. 318-778 1 PIPEBOX 2. 318-775 1 FRONT ROLLER GUIDE 3. 318-776 1 REAR ROLLER GUIDE 4. 318-785 1 PIVOT ARM 5. 318-678 2 PIVOT ARM BRACKET 6. 318-789 4 LINK ARM 7. 179-483 2 PIN 8. 184-084 4 CARRIAGE ROLLER 9. 125-770 4 COMPOSITION BUSHING (1") 10. 179-451 4 TRAVERSE PIN 11. 115-499 12 KLIP RING (1.000") 12. 151-038 2 CYLINDER (2.0 X 1.0 X 4.0) 13. 125-771 2 COMPOSITION BUSHING (1.25") 14. 125-770 2 COMPOSITION BUSHING (1") 15. 106-383 8 FLG LK SCREW (M10-1.50 X 30MM) 16. 106-387 8 FLG LOCKNUT (M10-1.50) 17. 316-979 1 INDICATOR 18. 106-224 2 SCREW (M6-1.00 X 10MM) 19. 106-355 8 FLG NUT (M16-2.00, 10.9) 20. 106-616 8 FLG SCREW (M16-2.00 X 55MM, 10.9) 21. 115-483 2 KLIP RING (1.250") 22. 106-398 8 WASHER (M16 HARDENED) 23. 110-228 4 LYNCH PIN (7/16" X 2") 24. 108-114 2 PIN 25. 327-560 4 INIDICATOR 26. 105-894 4 LOCKNUT (M10-1.50,PRV TRQ,10.9) 27. 107-802 4 SHLD BLT (M12 X 16MM,M10-1.50) 28. 140-044 2 ZERK SHIELD

REMARKS

INSTALL WHEN USING FORGED PIPE 355-1246 INSTALL WHEN USING FORGED PIPE 355-1246

NOT SHOWN:

NOTES:

07

ID0049474

222

NOTES:

ID0134963

223

ELECTRICAL

224

NOTES:

ID0134963

225

ACCESSORIES

226

COLD START KIT

16

8

2

SEE FOOTNOTE 2

14 10 5 11 1 TO AIR INTAKE

6

7

9 BLK

WHT/BLU

3 TO ENGINE

TO FRAME/ENGINE HARNESS

13

15

4

TO REAR CONTROL BOX

12

02

ID0143394

227

COLD START KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

REMARKS

DESCRIPTION

101-161 COLD START KIT 195-843 1 INJECTOR NOZZLE (CLDSTRT) 156-204 - FERRULE (02T) 156-205 - COMPRESSION NUT (02T) 324-578 1 MOUNT 215-073 1 SENSOR SWITCH 215-590 1 RING TERMINAL (.375") 306-628 1 VALVE/CANISTER BRACKET 110-252 - CAPLUG (3/4") 195-844 - GASKET 156-018 AR BULK TUBING (1/8", SOLD PER 1") 110-248 2 CABLE TIE (1/16" TO 1-1/4") 110-169 1 WORM CLAMP (2.812" TO 3.750") 156-272 1 TUBE CONNECTOR (02N-02T90, ORF) 156-204 - FERRULE (02T) 156-205 - COMPRESSION NUT (02T) 106-386 4 FLG LK NUT (M8-1.25) 106-991 4 FLG LK SCREW (M8-1.25 X 20mm) 106-654 1 FLG LK SCREW (M10-1.50 X 16mm) 217-917 1 ROCKER SWITCH (DPDT) OFF-(ON) 106-654 1 BULK GROMMET 2-1/8" SOLD PER 1" 215-470 1 BUTT CONNECTOR (14 GA - 16 GA) 108-064 2 FLG LK SCREW (M8-1.25 X 14mm)

INCL REF NO.S 1-15 & KIT INSTRUCTIONS - ID0142683

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1@ 30"

USE 1@ 1"

NOT SHOWN:

FOOTNOTES:

1. REF NO.'S 3 & 4 BOLT ONTO ENGINE WITH ALTERNATOR ELECTRICAL HARNESS. 2. USE OF 8 OZ. ETHER CANISTER IS REQUIRED, DOES NOT COME WITH KIT.

NOTE:

02

ID0143394

228

ANTIFREEZE TANK BEGINS WITH S/N

2

3

4

TO REAR OF FLUID INLET CONNECTION.

1

6

12

5

7

9 8 11 10

06

ID0091202

229

ANTIFREEZE TANK BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

101-140 106-386 4 106-380 4 364-325 1 110-707 315-125 1 153-871 1 110-217 2 116-881 AR 514-369 1 115-219 1 115-217 1 153-701 1 500-1289 1

DESCRIPTION

ANTIFREEZE TANK OPTION FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) ANTIFREEZE TANK (3 GAL) TANK CAP (96NF) TANK MOUNT S/O COUPLER (06N-06H90) WORM CLAMP (7/16" TO 1") BULK HOSE (3/8", SOLD PER FT) S/O COUPLER (06N-06H) REDUCER (12N-06NF) STREET ELBOW (06N-06NF90) SHUT OFF (06NF-06NF) BK CONNECTOR (12NF POLY)

REMARKS

INCL REF #1 THRU #13

SEE FOOTNOTE 1

USE 155-288 FOR UNITS WITH CONNECTION ON PUMP HEAD USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REFFERENCE NO. 13

NOTE:

06

ID0091202

230

UMBRELLA KIT

2

2

1 3

4

05

ID0093467

231

UMBRELLA KIT REF PART NO. NUMBER

QTY

101-160 1 117-631 2 344-0001 3 105-204 4 324-500

UMBRELLA KIT 1 SEAT ASSEMBLY 1 UMBRELLA 2 EYE BOLT 1 ARMREST

DESCRIPTION

REMARKS

INCLUDES REF NO.'S: 2, 3 & 4

INCLUDES 500-1962, UMBRELLA POLE (16") SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING HARDWARE FOR MOUNTING (REF PARTS PAGE ID0039911).

NOTE:

05

ID0093467

232

HEATED GREASER

2

4

1 3

01

ID0266374

233

HEATED GREASER REF PART NO. NUMBER

1 2 3 4

101-089 153-585 117-549 110-030 154-228

QTY

1 1 4 1

DESCRIPTION

HEATED HOSE KIT HOSE (06OFX-18"-3000, SPCL) INSULATOR (1" ID X 5.00"") CABLE TIE (1/16" TO 4") UNION (06O-06OFX90)

REMARKS

INCLUDES REF NO.'S 1-4

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0266374

234

CANOPY 16

10

11

11

10 1 9

9 8 14

8

9 7

4 3

13

15

5 6

04

12

ID0024362

235

CANOPY REF PART NO. NUMBER

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16

101-164 118-341 106-386 106-267 106-806 106-709 110-032 110-284 110-239 106-712 106-385 324-546 324-508 324-515 105-502 190-1286

QTY

1 3 3 2 2 1 2 3 2 2 1 1 1 1 1

DESCRIPTION

CANOPY KIT VELCRO STRAP FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 35MM) FLG LK SCREW (M12-1.75 X 25MM) FLG LK NUT (M12-1.75) SNAPPER PIN (5/16" X 2-1/2") PULL PIN (3/16" X 13/16") LANYARD CABLE (13.5") FLG SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00) MOUNT WELDMENT OUTER MOUNT CONSOLE MOUNT WELDMENT COTTER PIN (3/16" X 2") CANOPY

REMARKS

INCLUDES REF. NO.'S 1-14 REFER TO INSTRUCTIONS 051-435 SUPERSEDES 118-215; FOR SERVICE PARTS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 500-1531 FRAME; 500-1530 CANVAS COVER

NOTE:

04

ID0024362

236

SOFTCAB

1

CONSOLE

4 2

3 5

VELCRO STRIP - B

7

6 9

8 VELCRO STRIP - A

11 10

12

A

FLOOR

809-863

237

SOFTCAB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

101-168 118-282 327-358 106-038 118-337 106-252 106-380 106-386 106-397 105-273 105-284 110-449 118-425

QTY

DESCRIPTION

SOFT CAB KIT 1 SOFTCAB 1 SUPPORT PLATE 1 NUTSERT 5/16 1 BUMPER (2") 1 JAM NUT (5/16-NC) 1 FLG LK SCREW (M8-1.25 X 16MM) 1 FLG LOCKNUT (M8-1.25) 1 WASHER (M12, HARDENED) 1 SCREW (M12-1.75 X 30MM) 4 WASHER (3/16") 4 POP RIVET (3/16" X .690") 1 FLOOR MAT

REMARKS

INCLUDES REF. NO.'S 1-12. REFER TO INSTRUCTIONS 051-435

FOOTNOTES

NOTE:

A

809-863

238

T18B TIE DOWN KIT

8 7

14

10

12 10

9 7

5

8

3 10

13 6 4

11 2

13

9

10 10

01

1

ID0139915

239

T18B TIE DOWN KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

104-065 323-705 1 323-951 2 323-737 1 323-738 1 178-351 1 323-739 1 107-308 7 106-333 2 107-507 9 106-685 17 106-391 8 105-273 3 106-709 4 308-917 -

DESCRIPTION

T18B TIE DOWN KIT FRONT MOUNT STOP GUIDE RAIL GUIDE PLATE BUSHING BRACKET SCREW (M12-1.75 X 75MM) SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 65MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) WASHER (M12) SCREW (M12-1.75 X 30MM) FLG LK NUT (M12-1.75) STOW BAR ASSEMBLY

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

324-465 324-466

1 1

RIGHT TIE DOWN ASSEMBLY LEFT TIE DOWN ASSEMBLY

FOOTNOTES:

1. INCLUDES REF. NO.'S 1 THRU 13, 051-384 INSTRUCTIONS, AND TIE DOWN ASSEMBLIES (NOT SHOWN)

NOTE:

01

ID0139915

240

PIPE BOX LOADER 15 6

5 1

14

13 12 8

2

11

10 7 4

3

9

02

ID0041310

241

PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

101-167 115-503 325-857 118-380 177-090 325-856 106-386 108-182 105-806 106-850 108-183 106-612 363-317 106-329 325-907 325-867

QTY

DESCRIPTION

- PIPE BOX LOADER 4 KLIP RING (.750") 2 CHANNEL 8 CLAMP BAR 2 STOW BAR 4 RUBBER STRIP 42 FLG LOCKNUT (M8-1.25) 2 MAGNET (25 MM) 40 SCREW (M8-1.25 X 25MM) 2 LOCKNUT (M5-0.80) 2 SCREW (M5-0.8 X 16MM,CSK PLPS) 4 SCREW (M16-2.00 X 180MM, 10.9) 4 PROP BAR MOUNT TAB 2 SCREW (M8-1.25 X 50MM) 1 LIFT TUBE 2 INSIDE CHANNEL

REMARKS

INCLUDES REF NO.'S 1 THRU 15

SEE FOOTNOTE 1

USE WITH JT1220 ONLY USE WITH JT1220 ONLY

NOT SHOWN:

FOOTNOTES:

1. APPLY 256-665 ADHESIVE TO FRONT FACE OF CHANNELS (REF. 2 & 15) BEFORE ASSEMBLING RUBBER STRIP (REF. 5)

NOTE:

02

ID0041310

242

TRANSPORT PIPE BOX

2 3 1

02

ID0043068

243

TRANSPORT PIPE BOX REF PART NO. NUMBER

QTY

327-141 325-897 177-028 110-033

1 2 2

1 2 3

DESCRIPTION

AUXILIARY PIPE BOX TRANSPORT PIPE BOX TOP PIN HAIR CLIP PIN (1/8" X 1/2")

REMARKS

INCLUDES REF NO.S 1 THRU 3

FOOTNOTES

NOTE:

02

ID0043068

244

NOTES:

ID0134963

245

MISCELLANEOUS

246

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

247

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

248

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

249

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

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Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

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252

JT2020 Related Publications Component

Ass’y

P/N

Model: JT2020 .................. Parts Manual .................................................................... .............. 053-098 JT2020 ................... Operators Manual ............................................................ .............. 054-129 JT2020 .................. Repair Guide (Service Manual) ....................................... .................. N/A JT2020 .................. Technical Supplement……… ........................................... ............... 053-125 Engine: Cummins 60HP. .... Parts Manual – B3.3. ............................................... 194-482 ....... 053-103 Cummins……. ........ Operators Manual – B3.3. ................................................ .............. 055-069 Cummins... ............ Repair Manual – B3.3 ....................................................... .............. 055-070

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 194-484 Element (primary) ............................................................................................ 194-830 Element (secondary) ......................................................................................... 194-577 Oil Filter Element (spin-on) – Cummins B3.3…. ............................................................... 194-454 Fuel Filter Element (spin-on) – Cummins B3.3 ................................................................. 194-461 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) .......................................................... 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.03

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ID0040564

254

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