Ditch Witch JT1720 Parts Manual 053-484 PDF

JT1720

Parts Manual

CMW®

Issue 11

053-484

1

JT1720 ISSUE NO. 11PL-04/15 For Replacement Copy Order P/N 053-484

This product is covered by one or more of the following patents: US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418 AU 689,533; 706,544; 718,034, 755,862 CA 2,156,398 FR 674,093 DE 694 17 019; 695 29 634; 297 01 406 EP 0683845; 0674093; 0817901; 0846841 GB 2,209,239; 2,312,006; EP674,093; EP846,841 JP 3,458,247 Other U.S. and foreign patents pending

This manual contains information concerning the following models: JT1720 Directional Drilling System

Copyright 2004,2005, 2007, 2012, 2014, 2015 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc. .

ID0134847

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

3

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

CONTENTS______________________ Decals

Decal Location - JT1720 ............................... 8

Engine Components

Air Filter System ....................................... 18 Cold Start Kit ............................................. 20 Engine - John Deere Diesel ........................... 14 Engine Hood & Covers ............................. 26 Overflow Tank ........................................... 24 Radiator .................................................... 22

Operator’s Station

Console - Rear ........................................... 36 Operators Station Gauges ........................ 32 Seat Mount ................................................ 30

Track Frame

Cylinder - Grease ........................................ 48 Fuel Tank .................................................. 52 Gearbox - Ground Drive................................ 42 Idler - Front ................................................. 44 Idler - Rubber Track ...................................... 46 Stabilizer ................................................... 50 Track Group - Rubber ................................. 40

Anchor Systems

Auto-Anchor System ................................ 56

Lubricator Systems

Auto-Luber Assembly ................................ 62 Auto-Luber Hydraulics .............................. 66 Thread Lubricator...................................... 64

Drill Frame

Carriage - Begins ....................................... 90 Carriage - Ends ........................................ 88 Drill Frame - Ends ...................................... 72 Drill Frame Pivot ....................................... 70 Drill Frame Sensors - Begins ...................... 74 Gearbox - Planetary - Begins ......................... 82 Gearbox - Planetary - Thrust ......................... 76 Gearbox - Planetary ..................................... 78 Gearbox - Planetary ..................................... 80 Rotation Gearbox ...................................... 94 Wrench - Backup......................................... 86 Wrench - Front............................................ 84

Pipe Loader Systems

Pipe Box.................................................. 106 Pipe Loader - Mount - Begins .................... 100

Pipe Loader - Mount - Ends ......................... 98 Pipe Loader - Shuttle ................................ 102 Shuttle Sensors ...................................... 104

Fluid Systems

Antifreeze Tank ...................................... 116 Check Valve ........................................... 120 Mud Pump - 18gpm .................................. 112 Mud Pump - 25gpm .................................. 114 Mud Pump Hydraulics ............................ 110 Mud Pump Plumbing .............................. 118 Selector Valve ........................................ 122

Hydraulics

Anchor Control Hydraulics ..................... 160 Filter/Reservoir Hydraulics ..................... 136 Ground Drive Hydraulics ........................ 144 Ground Drive Valve ................................ 162 Hydraulic Cylinder (2x1x24) ..................... 170 Hydraulic Cylinder (2.5x1.25x2) ................. 172 Hydraulic Cylinder (3x1.5) ........................ 174 Hydraulic Cylinder (3.5x1.7) ...................... 176 Hydraulic Diagram - Begins ...................... 130 Hydraulic Motor - 801-424 ....................... 164 Hydraulic Motor - 801-560 ....................... 166 Hydraulic Schematic ............................... 126 Load Sense Hydraulics ........................... 148 Load Sense Pump .................................. 168 Oil Cooler Hydraulics .............................. 132 Operators Station Hydraulics .................. 150 Pipe Loader Hydraulics .......................... 158 Pressure Reducing Valve ....................... 146 Return Hydraulics ................................... 134 Rotation Motor Hydraulics ...................... 140 Set-up Hydraulics ................................... 156 Thrust Motor Hydraulics ......................... 142 Thrust/Rotation Hydraulics ..................... 138 Thrust/Rotation Pilot Line ....................... 152 Wrench Hydraulics ................................. 154

Electrical

Dual Battery ............................................ 208 Dual Battery Kit ....................................... 206 Electrical Diagram - Automation - Begins ..... 202 Electrical Diagram - Automation - Ends ....... 200 Electrical Diagram - Console Cable ............ 188 Electrical Diagram - Console Harness ......... 186 Electrical Diagram - Engine/Frame ............. 184 Electrical Diagram - Mobile Station ............. 194 Electrical Diagram - Pipe Loader Cable ...... 198

ID0040924

5

6

CONTENTS______________________ Electrical Diagram - Pipe Loader Harness .... 188 Electrical Diagram - Pipe Loader Switch ...... 204 Electrical Diagram – Relay - Begins ............ 192 Electrical Diagram - Relay Harness - Ends ... 190 Electrical Schematic - Ends ...................... 180 Electrical Strike System - Begins .............. 212 Electrical Strike System - Ends ................ 210 Ground Drive Control ............................. 214

Miscellaneous

Bolt/Nut Torque Chart ............................. 224 Filters ..................................................... 226 Optional Kits .......................................... 226 Parts Manual Change Request ............. 227 Related Publications .............................. 226 Replacement O-Ring Chart .................... 225 Warranty Registration ............................ 230

Accessories

Fluid Mixing Accessories ...................... 218

ID0040924

7

DECALS

ID0135069

8

12

ID0121255

9

12

ID0121255

10

270 5127

12

ID0121255

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

17

18

AIR FILTER SYSTEM

11 18 6 1 12 7 3

16

22

2

4

8 9 23 15 24

17

17

9

5

20 18 14

10 21

13 19

21 18

11

ID0113421

19

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

116-797 1 110-169 1 106-163 2 362-926 1 197-762 1 197-763 197-764 107-194 1 110-195 2 305-256 1 107-096 2 110-249 2 215-231 1 105-603 1 105-530 1 196-331 1 348-830 1 348-846 1 194-788 1 110-134 1 348-637 1 105-894 6 106-382 6 116-108 AR 194-815 155-241 2 105-204 1 105-078 1 115-704 1

DESCRIPTION

AIR INTAKE HOSE WORM CLAMP (2.812" TO 3.750") FLG SCREW (M8-1.25 X 30MM) MOUNTING CLAMP (7.170") AIR FILTER PRIMARY ELEMENT SECONDARY ELEMENT FLG SCREW (M8-1.25 X 50MM) BOLT-ON CLAMP (3/4", PER HALF) BACKUP SPACER LOCKNUT (M8-1.25, NLK) WORM CLAMP (1/4" TO 5/8") LINEAR ACTUATOR CABLE PIVOT COTTER PIN (1/16" X 3/4") CABLE (LINEAR ACTUATOR) HOSE SUPPORT PLATE RESTRICTION INDICATOR SUPPORT RESTRICTION INDICATOR (25"H20) WORM CLAMP (2.062" TO 2.750") FIREWALL LOCKNUT (M10-1.50, PRV TRQ. 10.9) FLG LK SCREW (M10-1.50 X 20MM) BULK HOSE (5/16", SOLD PER 1") OIL FILTER ELEMENT S/O COUPLER (02N-05H90) EYE BOLT (1/4-NC X 1-1/2") NUT (1/4-NC) BULK EDGE (1/4", SOLD PER 1")

REMARKS

USE 1 @ 24"

USE 1 @ 9"

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0113421

20

21

22

RADIATOR 1 4

3

6 5 25

2

14

7 25

20 21

18

20

16 17

16

22

26

21

8 9 19 23 15

8

24

11

10

13

07

12

ID0112207

23

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

306-834 110-927 106-387 105-059 106-142 116-727 348-748 107-010 110-134 116-792 116-771 362-925 107-096 106-389 105-894 106-386 105-994 348-503 105-998 105-462 105-071 116-539 106-992 106-396 106-642 106-397 105-943

QTY

DESCRIPTION

1 1 1 1 1 1 2 4 1 1 1 4 8 2 4 2 1 4 1 2 2 4 2 2 2 1

RADIATOR/OIL COOLER RADIATOR CAP FLG LOCKNUT (M10-1.50) WASHER (7/16") SCREW (M10-1.50 X 65MM) SHOCK MOUNT RADIATOR BRACKET FLG LK SCREW (M12-1.75 X 30MM) WORM CLAMP (2.062" TO 2.750") UPPER RADIATOR HOSE LOWER RADIATOR HOSE FAN GUARD LOCKNUT (M8-1.25 , NYLOK) WASHER (M8) LOCKNUT (M10-1.50, PRVLG TORQ) FLG LOCKNUT (M8-1.25) FLG LOCKNUT (5/8-NC) FRONT ENGINE MOUNT SCREW (M16-2.00 X 40MM) BOLT (5/8-NC X 2-1/4") WASHER (1/2") ISOLATOR FLG LK SCREW (M8-1.25 X 25MM) WASHER (M10, HARDENED) SCREW (M10-1.50 X 65MM) WASHER (M12, HARDENED) BOLT (5/8-NC X 2-3/4")

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0112207

24

25

26

27

28

NOTES:

ID0134963

29

OPERATOR’S STATION

30

SEAT MOUNT

1

27 7 32 6

37 4 3

2

31

39

35 25 33

29 34 36 30

10 11

5

12

8 9

15 13

20 26 38

28

24

40

14

41 16

17

21 23 22

19

18

27

13

ID0113592

31

SEAT MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

117-402 1 217-935 348-721 1 105-003 8 107-095 9 348-694 1 106-551 9 348-685 1 105-833 8 106-413 8 107-206 2 105-057 2 125-739 4 179-240 1 348-600 343-555 179-244 1 350-275 2 348-695 1 106-992 4 106-386 4 348-711 1 348-693 1 348-684 1 117-558 1 214-961 217-309 110-757 1 110-596 111-026 2 115-355 1 110-981 AR 115-069 2 322-362 2 105-806 1 107-096 1 344-0001 1 500-1962 110-223 1 106-237 1 106-093 1 110-222 1 110-224 1 110-253 2 105-297 4 106-739 2 106-391 2 106-758 2

DESCRIPTION

REMARKS

SEAT ARM REST SEAT SWITCH (ON/OFF) SEAT PLATE FLG LOCKNUT (5/16-NC) FLG SCREW (M8-1.25 X 16MM) LEFT COVER CLIP NUT (M8-1.25) LEFT CONSOLE FLG LOCKNUT (1/2-NC) CARRIAGE BOLT (1/2-NC X 1") SCREW (M12-1.75 X 35MM) WASHER (9/16") COMPOSITION BUSHING (1.756") PIN TRACK FRAME CENTER FRAME PIN ALUMINUM SLEEVE (1/16") FLOOR TREAD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) SEAT MOUNT RIGHT COVER RIGHT CONSOLE ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUST, LOCKING) KEY (PAIR) BOLT-ON CLAMP (1-1/4", PAIR) GROMMET (1-3/8") BULK CABLE (1/16",SOLD PER 1') GROMMET (3/4") BACKUP SPACER SCREW (M8-1.25 X 25MM) LOCKNUT (M8-1.25, NLK) UMBRELLA (6.5') UMBRELLA POLE (16") LATCH BRACKET LOCKNUT (M6-1.00,PRV TRQ,NLK) SCREW (M6-1.00 X 45MM) HOOD LATCH ANCHOR BRACKET POP RIVET (3/16" X 1/2") BOLT (1/4-NC X 3-1/4") SHLD BLT (M12 X 20MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.50)

INCL SEAT SWITCH (ON/OFF)

JT1720 JT2720

INCL KEYS

USE 1 @ 12"

FOOTNOTES:

13

ID0113592

32

OPERATORS STATION GAUGES 19

26

32 30 1 2

4 2

20

3

27

24

36 18

2

3

20

33

28

6

8

17 16

7 10

7 20

22 11

13 12

34

14 21

23

5

15

9

35

29

25

21

31

ID0108736

33

OPERATORS STATION GAUGES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

217-940 1 217-209 1 116-849 1 217-911 5 217-916 2 159-450 1 190-860 1 121-014 1 362-931 1 362-930 2 362-929 1 121-013 1 191-047 1 217-579 1 217-552 1 215-131 1 215-415 217-531 1 215-415 215-133 1 215-415 217-020 1 217-027 1 217-036 1 217-074 2 217-046 214-429 1 197-431 217-232 1 197-232 516-086 1 190-876 499-108 499-109 500-1539 300-6747 217-221 1 110-560 2 106-640 16 106-237 22 306-607 1 306-608 1 217-206 1 214-103 1 N/A 1 106-574 6 348-896 1

DESCRIPTION

REMARKS

FLUID FLOW POTENTIOMETER POTENTIOMETER POD INCL REF NO 30 POTENTIOMETER KNOB ROCKER SWITCH (ON-OFF-ON (SPDT) ROCKER SWITCH (ON-OFF-ON (DPDT) HYD VALVE (PRESSURE REDUCING) (VITON) SEAL REPAIR KIT LEFT CONSOLE COVER SWITCH PANEL SWITCH PANEL SWITCH PANEL RIGHT CONSOLE COVER USED ON JT1720 PRESSURE GAUGE (3000PSI) PRESSURE GAUGE (6000PSI) USED ON JT2720 PRESSURE GAUGE (6000PSI) OIL PRESSURE GAUGE OPTION NITE-LIGHT KIT (12V DC) WATER TEMPERATURE GAUGE OPTION NITE-LIGHT KIT (12V DC) FUEL GAUGE OPTION NITE-LIGHT KIT (12V DC) PILOT LIGHT INSERT (RED) HYD OIL HI TEMP INSERT (YELLOW) HYD OIL PSI LENS REFLECTOR BULB (12V DC) CONTROL MODULE REBUILT CONTROL MODULE EL STR SYS CONTROL MODULE REBUILT CONTROL MODULE HYD CONTROL VALVE (DIRECTIONAL) W/HANDLE SEAL REPAIR KIT (PUSH PIN SET) PUSH BUTTON FOR USE WITH 516-086 3 POSITION SWITCH FOR USE WITH 516-086 VALVE HANDLE ASSEMBLY FLOW METER DISPLAY POP RIVET (3/16" X ", ALUM) SCREW (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00, PRV TRQ, NLK) HORN BUTTON BUTTON COVER INCL ANTENNA (LOCATED ON HOOD) BUTTON SWITCH (SPST) 2-WAY MALE CONNECTOR SUBSITE 90D FOR UNITS WITHOUT 90D ANTENNA CLIP NUT (M6-1.00) COVER PLATE

NOT SHOWN: FOOTNOTES: NOTES:

21

ID0108736

34

OPERATORS STATION GAUGES REF PART NO. NUMBER

QTY

DESCRIPTION

27. 105-810 28. 106-048 29. 107-312 30. 274-940 31. 348-960 32. 348-961 33. 110-962 34. 217-079 217-552 35. 111-030 36. 319-412

2 2 6 1 1 1 2 1 1 1 1

BOLT (#10-24 X ‡", SOC) LOCKNUT (#10-24) SCREW (M6-1.00 X 25MM, BUT SOC) INDICATOR DECAL RIGHT CONSOLE COVER LEFT CONSOLE COVER FILLER PLUG PRESSURE GAUGE (10000PSI) PRESSURE GAUGE (6000PSI) PLUG (1/2" DOUBLE D) FLOW METER WEATHER COVER

REMARKS

BEGINS WITH S/N 2R3048 BEGINS WITH S/N 2R3048 USED ON JT2720 USED ON JT1720

NOT SHOWN: FOOTNOTES: NOTES:

21

ID0108736

35

36

REAR CONSOLE JT1720

23 24

25

1

21 22

2

3 26

7

4

29

5

20 6

19

33

8 32

28

9 10

11

31 30 16 17

12

18 34 13

15

09

14

27

ID0126826

37

REAR CONSOLE JT1720

REF PART NO. NUMBER

QTY

1. 348-582 1 2. 348-821 1 3. 348-822 1 4. 348-823 1 5. 106-395 4 6. 106-128 1 7. 106-561 1 8. 130-101 3 9. 106-385 2 10. 516-093 153-589 1 191-359 11. 106-551 4 12. 348-585 1 13. 106-093 2 14. 106-387 4 15. 106-383 4 16. 214-852 1 214-961 214-962 17. 215-128 1 18. 215-129 1 215-415 19. 117-558 1 214-961 217-309 110-757 1 20. 348-583 1 21. 110-218 1 22. 105-832 4 23. 105-836 4 24. 106-380 4 25. 110-442 2 26. 110-439 1 27. 115-671 AR 28. 105-524 1 29. 348-928 1 30. 250-603 1 31. 106-282 4 32. 348-824 1 33. 105-832 2 34. 105-836 2

DESCRIPTION

LEVER PANEL LEFT CONTROL LEVER CONTROL LEVER RIGHT CONTROL LEVER WASHER (M8, HARDENED) BOLT (M8-1.25 X 110MM) LOCKNUT (M8-1.25, PRV TRQ, 10.9) CONNECTOR LINK (#50) FLG LOCKNUT (M6-1.00) HYD CONTROL VALVE HYD CONTROL VALVE SEAL REPAIR KIT CLIP NUT (M8-1.25) REAR CONSOLE SCREW (M6-1.00 X 45MM) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT HOUR METER VOLT METER NITE-LIGHT KIT (12V DC) ADJUST LEVER LATCH (LOCKING) KEY, PAIR LOCK PLUG 4/LATCH LEVER LATCH (ADJUST, LOCKING) CONSOLE DOOR STEP HINGE FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 1/2") FLG LK SCREW (M8-1.25 X 16MM) HANDLE (3/8-NC, GREEN) HANDLE (3/8-NC, BLACK) BULK EDGE (1/16", SOLD PER 1") ROLL PIN (1/8" X 3/4") PROP ROD S/N TAG DRIVE RIVET (1/8" X 1/2") LEVER BRACKET FLG LOCKNUT (1/4-NC) FLG LOCK BOLT (1/4-NC X 1/2")

REMARKS

ENDS WITH S/N BEGINS WITH S/N

USE 1 @ 13"

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0126826

38

NOTES:

ID0134963

39

TRACK FRAME

ID0134868

40

TRACK GROUP

FRAME

25 26

27

11

24 21

22 23

20

10

19 18

16 12 9

15

13

17

28 14

1

8 7 6 5 4 3 2

13

ID0025312

41

TRACK GROUP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

348-512 2 315-175 2 170-336 2 353-403 2 353-482 2 117-122 2 353-402 2 151-161 2 353-473 2 157-099 2 106-204 4 166-172 2 106-341 4 155-581 2 500-347 106-355 4 170-335 14 106-387 2 107-118 14 106-442 14 106-340 4 106-392 4 105-1352 2 105-917 2 105-501 2 174-008 2 140-1084 2 166-857 2 348-962 2 106-383 2 324-456 2

DESCRIPTION

RUBBER TRACK GROUND DRIVE TRACK FRONT IDLER ROLLER YOKE SPRING PLATE COMPRESSION SPRING SPACER TUBE GREASE CYLINDER STOP TUBE O-RING (042 D70) BOLT (1/2-NC X 1-1/2", SOC) GEARBOX (5.44:1) SCREW (MI6-2.00 X 70MM) HYD MOTOR SEAL REPAIR KIT FLG NUT (M16-2.00, 10.9) IDLER ROLLER FLG LOCKNUT (M10-1.50) SCREW (M16-2.00 X 160MM) FLG LOCKNUT (M16-2.00, PRV TRQ) SCREW (M16-2.00 x 50MM) WASHER (M16) WASHER (1.265) CASTLE NUT (1-1/4-NF) COTTER PIN (1/8" X 2") SPROCKET (11T) SPROCKET (11T) KEY (.437" X 1.950") HOSE PROTECTOR FLG LK SCREW (M10-1.50 X 30MM) TRACK SUPPORT

REMARKS

OBSOLETE

TORQUE TO 100 FT-LB GROUND DRIVE TORQUE TO 159 FT-LB

TORQUE TO 525-675 FT-LB ENDS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0025312

42

GEARBOX

GROUND DRIVE

21 26 27

25

11

24

10 6

7

5

8

4

3

2

1

22

9 23 15 14 16

13

31

17 18 20

12

30 28

19 29

13

ID0043037

43

GEARBOX

GROUND DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

166-172 168-052 105-069 105-024 168-051 126-185 182-220 126-017 179-235 168-053 125-270 125-269 160-449 140-1084 125-326 125-327 155-881 105-1352 105-917 105-501 166-857 106-857 106-866 348-749 348-254 165-800 165-801 165-802 157-099 155-581 106-204 115-025

QTY

DESCRIPTION

GEARBOX (5.44:1) 1 INPUT PINION 1 WASHER (.406") 1 LK BOLT (3/8-NC X 3/4", NLK) 1 CLUSTER GEAR 2 BEARING CAGE (1.50 WD) 1 SPACER 2 BEARING RACE (1.25") 1 PIN 1 OUTPUT GEAR 1 TAPERED RACE (3.265") 1 TAPERED BEARING (1.75") 1 SHAFT 1 11 TOOTH SPROCKET 1 TAPERED RACE (3.75") 1 TAPERED BEARING (1.750") 1 INTERNAL SEAL (1.750") 1 WASHER (1.265) 1 CASTLE NUT (1-1/4-NF) 1 COTTER PIN (.125" X 2.0") 1 KEY (.437" X 1.95") 14 SCREW (M10-1.50 X 55MM, SOC) 1 DOWEL PIN (M10 X 30MM) 1 HOUSING (MACHINED) 1 CAST COVER, MACHINED 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 O-RING (042 D70) 1 HYD MOTOR 2 BOLT (1/2 - NC X 1.50", SOC) 4 PLUG (08N, SQ FM, MAG)

REMARKS

INCLUDES REF. NO.'S 1-12, 14-16, 21-31 TORQUE TO 45 FT-LBS

SUPERSEEDES 174-008

TORQUE TO 525-675 FT-LBS TORQUE TO 45 FT-LBS

AS REQUIRED AS REQUIRED AS REQUIRED USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0043037

44

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

45

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

46

IDLER ROLLER

1

2

1

06

ID0024145

47

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

48

GREASE CYLINDER

1

6 5

4

3

2

03

ID0113534

49

GREASE CYLINDER REF PART NO. NUMBER

151-161 1. 353-404 2. 153-501 3. 155-732 4. 155-704 5. 115-019 6. 159-093

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (224 D90) 0-RING (224 D70) ZERK (02N) RELIEF VALVE (5/8-NF, 02N)

INCL REF NO.'S 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113534

50

51

52

53

54

NOTES:

ID0134963

55

ANCHOR SYSTEMS

56

AUTO-ANCHOR SYSTEM ENDS WITH S/N:

39

21 22 40

19

20

18

41 7 38

17

38 16

25

37 8 23 41 7

A PORT B PORT

24 27 12 36

13 16

26 25

31 28

32

6 10

15

25 9 7

29 11 6

30

31

7

14 2 3

B PORT

34 35

1

4

A PORT

5

33 1

17

ID0035732

57

AUTO-ANCHOR SYSTEM ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

348-315 105-833 105-256 348-550 347-125 310-119 347-128 310-120 347-806 310-118 105-828 105-884 179-228 350-290 305-643 354-451 348-965 106-799 107-331 348-963 178-598 154-369 179-227 154-255 107-308 105-052 350-289 165-909 106-574 106-379 350-375 158-700 500-347 166-278 500-658 106-707 106-685

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

2 4 4 2 2 2 2 2 2 4 8 2 2 2 2 2 2 2 2 2 2 2 4 2 2 2 4 4 2 2 4 8

DESCRIPTION

ANCHOR PLATE FLG LOCKNUT (1/2-NC) CARRIAGE BOLT (1/2-NC X 3-1/2") DRILL FRAME AUGER (150MM) 150MM AUG WELD AUGER (100MM) 100MM AUG WELD ANCHOR SHAFT BIT ANCHOR SHAFT BIT FLG LK BOLT (1/2-NC X 3/4") WASHER (.531") CYL PIN (1") CENTERING CAP CENTERING CAP STOP TUBE STOP TUBE ROLL PIN (M12 X 45MM) ROLL PIN ANCHOR SHAFT BAR, ANCHOR SHAFT CONNECTOR (06O-10S) CYL PIN (1.25") UNION (04O-04OFX90) SCREW (M12-1.75 X 75MM) BOLT (3/8-NC X 1-1/4") ANCHOR DRIVER KEY (5/16" X 1-1/8") CLIP NUT (M6-1.00) FLG LK SCREW (M6-1.00 X 20MM) COVER HYD MOTOR SEAL REPAIR KIT SHAFT/ASSEMBLY BEARING SEAL REPAIR KIT SCREW (M12-1.75 X 45MM, SOC) LOCKNUT (M12-1.75, PRV TRQ, 10.9)

REMARKS

ENDS WITH S/N______ BEGINS WITH S/N______, ENDS WITH S/N______ BEGINS WITH S/N______, ENDS WITH S/N______ BEGINS WITH S/N______,

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

OLD STYLE NEW STYLE OLD STYLE NEW STYLE, SEE FOOTNOTE 3 ENDS WITH S/N______ BEGINS WITH S/N______, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING ITEM 5 OR 12 WITH NEW STYLE, THE OTHER MUST ALSO BE REPLACED. 2. 105-762 AND 106-685 MOUNTING HARDWARE OPTIONAL IN PLACE OF ROLL PIN

NOTE:

1.

17

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

ID0035732

58

AUTO-ANCHOR SYSTEM ENDS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

2 2 2 2 2 4 2 2 4 4 4 2 4 2 2 4

ANCHOR MOTOR MOUNT SPRING LOADED PIN COMPOSITION BUSHING (1") CYL (2" X 1" X 24") COMPOSITION BUSHING (1.25") CONNECTOR (04S-04O90) HOSE (04OFX90-32"-3000) HOSE (04OFX90-8.5"-3000) BK CONNECTOR (04O-04O90BK) BK CONNECTOR (04O-04OBK) SCREW (M4-.70 X 30MM) CYL SLIDE TUBE BUSHING LEVER EXTENSION SPRING (4.062") FLG LK BOLT (1/2-NC X 1-1/2")

350-282 347-888 125-770 151-096 125-771 154-252 515-011 515-085 154-355 154-275 106-796 350-301 348-333 348-331 115-601 105-831

REMARKS

REFER TO 052-283 FOR PROPER INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

17

ID0035732

59

60

NOTES:

ID0134963

61

LUBRICATOR SYSTEMS

ID0135204

62

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

63

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

64

THREAD LUBRICATOR ENDS WITH S/N 2S4079

16 20 4

15

18

BE LU E PIP

12

9

23

11 21 1

17 13 5

6

8

10 22

19

7

2

8 14 3

13

ID0112097

65

THREAD LUBRICATOR ENDS WITH S/N 2S4079 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

REMARKS

190-778 LUBRICATOR KIT INCL REF NO'S 1 THRU 23 105-510 1 ROLL PIN (1/4" X 1-1/2") 106-387 2 FLG LOCKNUT (M10-1.50) 106-383 4 FLG LK SCREW (M10-1.50 X 30mm) 106-554 2 SCREW (M6-1.00 X 30mm, SOC) 117-141 1 TORSION SPRING 117-162 1 COMPRESSION SPRING (.438") 125-136 1 DETENT BALL (.187", CHROME) 125-806 2 BUSHING (.750",NYLINER) 130-331 1 CONNECTOR LINK (1-1/4") 154-221 1 CONNECTOR (06S-06O) 154-383 1 PLUG (04S) 117-186 1 EXTENSION SPRING (3.625") 157-716 1 GREASE SEAL 159-458 1 HOSE (06OFX90/90-31"-3000) 256-663 AR GREASE (14 OZ CARTRIDGE) 256-026 AR GREASE (14 OZ CART, ARTIC GD) 256-1003 1 TOOL JT LUBE (14OZ CART),ENVTL FRIENDLY METAL FREE, ALL WEATHER 359-859 1 GREASE APPLICATOR 359-869 1 GREASE BARREL 359-871 1 PLUNGER 350-436 1 LUBER BASE 350-437 1 PUMP SHAFT 359-924 1 PLUNGER 359-925 1 LUBER BASE SEE FOOTNOTE 1 105-521 1 ROLL PIN (1/4" X 1")

NOT SHOWN:

FOOTNOTES:

1. COAT ITEM 21 WITH COPPER TOOL JOINT COMPOUND (256-633 OR EQUIV.) AS LUBRICANT.

NOTE:

13

ID0112097

66

AUTO LUBER HYDRAULICS JT1720

8 1

21 16

15

7

31 26 27

14

23

25 2 SELECTOR VALVE

6

27 32

5

18 17 24

29 19 33

30 20 2

28 3

14

4

12

3 4

12 TO SOLENOID VALVE

13 11

TO TANK

APPLICATOR

22 9 10

05

ID0069274

67

AUTO LUBER HYDRAULICS JT1720

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

154-682 1 515-538 2 117-195 2 154-916 2 154-373 2 149-871 1 154-719 1 154-252 1 514-414 1 154-655 1 149-399 1 514-163 1 308-644 1 117-608 2 117-194 1 350-398 350-400 350-399 256-1005 256-031 259-858 154-224 1 154-278 1 117-170 1 117-670 1 515-384 1 154-344 1 154-326 1 154-221 2 305-834 1 106-383 4 106-387 4 154-401 1 514-133 1 514-165 1

DESCRIPTION

HOSE (04OFX-17"-3000) HOSE (06OFX90S-15"-3000) ABRASION SLEEVE (1.00" X 125") HOSE (04OFX90-120"-3000) REDUCER (04O-06OF) FLOW CHECK VALVE(06O-06O) HOSE (04OFX-10"-3000) CONNECTOR (04S-04O90) CONNECTOR (04S-06O45) HOSE (06OFX-160"-3000) SPRAY NOZZLE BK CONNECTOR (06O-06OBK) NOZZLE BRACKET ABRASION SLEEVE (1.00" X 15") ABRASION SLEEVE (1.00" X 16") GREASE PUMP COVER BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL CONNECTOR (06S-06O45) CONNECTOR (04S-04O) ABRASION SLEEVE (1.00" X 197") ABRASION SLEEVE (1.00" X 10") HOSE (04OFX90-190"-3000) UN RUN TEE (06OFX-06O-06O) CAP (06OF) CONNECTOR (06S-06O) HOLDER ASSEMBLY FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) CONNECTOR (04S-04O90, ORF) CONNECTOR (04O-06S) CONNECTOR (06S-06O, ORF .078")

REMARKS

METAL FREE, ALL WEATHER

SEE FOOTNOTE 4

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. GREASE IN FROM PUMP 2. HYDRAULIC OIL OUT TO LUBE PUMP 3. TO REAR APPLICATOR 4. TO SPRAY NOZZLE

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0069274

68

NOTES:

ID0134963

69

DRILL FRAME

ID0135290

70

71

72

73

74

75

76

77

78

PLANETARY GEAR BOX

15 9

16 18 19

31

17 6 4

29

32

20 5

21 22 23

7

14

8 11 12 13

33

10

30

28 3 27 26

2 25 24 1

01

ID0139734

79

PLANETARY GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

166-185 165-558 1 164-001 1 105-644 1 165-548 3 125-157 6 126-017 3 501-599 3 185-183 3 118-057 3 165-549 1 125-384 1 126-059 1 126-010 1 165-551 1 165-547 1 164-167 1 105-645 1 105-646 1 105-647 1 166-190 1 166-188 1 166-186 1 166-189 1 125-156 1 125-155 1 126-076 1 126-075 1 116-859 1 118-056 1 165-550 1 107-324 12 115-211 2 115-153 1

DESCRIPTION

PLANETARY GEAR BOX CARRIER PARTS ASS'Y PLANETARY CARRIER THRUST WASHER PLANET GEAR NEEDLE BEARING (1.250") BEARING RACE (1.250") DETENT BALL (.375") PLANET PIN EXT SNAP RING (1.250") SUN GEAR BEARING RACE (1.375") BEARING RACE (1.375") BEARING RACE (1.375") BACK COVER RING GEAR OUTPUT HOUSING THRUST WASHER (2.750") THRUST WASHER (2.750") THRUST WASHER (2.750") SHIM (.002") SHIM (.076") SHIM (.178") SHIM (.020") BEARING CUP TAPERED ROLLER BEARING TAPERED RACE (5.118") TAPERED BEARING (3.346") INTERNAL SEAL EXTERNAL SNAP RING (2.756") SHAFT SCREW (3/8-16UNC X 3.500") PLUG (08N, SQ, MAG) PLUG (04N, SQ)

REMARKS

INCL. REF. NO.'S 1, 10-33 INCL. REF. NO.'S 2-9

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139734

80

PLANETARY GEAR BOX

15 16 17 18 19 20 21 22

9

31

6 4

29

32 5

7

14

23

8 11 12 13 33

10

30

28 3 27 26

2

25 24 1

01

ID0139738

81

PLANETARY GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

166-199 166-581 1 164-001 1 105-644 1 165-579 3 125-157 6 126-017 3 501-599 3 185-183 3 118-057 3 165-578 1 125-384 1 126-059 1 126-010 1 165-551 1 165-580 1 164-167 1 105-645 1 105-646 1 105-647 1 166-190 1 166-188 1 166-186 1 166-189 1 125-156 1 125-155 1 126-076 1 126-075 1 116-859 1 118-056 1 165-550 1 107-324 12 115-211 2 115-153 1

DESCRIPTION

REMARKS

PLANETARY GEAR BOX CARRIER PARTS ASS'Y PLANETARY CARRIER THRUST WASHER PLANET GEAR NEEDLE BEARING (1.250") BEARING RACE (1.250") DETENT BALL (.375") PLANET PIN EXT SNAP RING (1.250") SUN GEAR BEARING RACE (1.375") BEARING RACE (1.375") BEARING RACE (1.375") BACK COVER RING GEAR OUTPUT HOUSING THRUST WASHER (2.750") THRUST WASHER (2.750") THRUST WASHER (2.750") SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.020") BEARING CUP TAPERED ROLLER BEARING TAPERED RACE (5.118") TAPERED BEARING (3.346") INTERNAL SEAL EXTERNAL SNAP RING (2.756") SHAFT SCREW (3/8-16UNC X 3.500") PLUG (08N, SQ, MAG) PLUG (04N)

INCL REF NO'S 1, 10 - 33 INCL REF NO'S 2 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139738

82

PLANETARY GEAR BOX BEGINS WITH S/N 2T2864

15 16 17

9

31

18 19

6 4

29

32

20 5

21

7

14

22 23

8 13 12 11 33

10

30

28 3 27 26

2

25 24 1

01

ID0139740

83

PLANETARY GEAR BOX BEGINS WITH S/N 2T2864 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

166-314 165-581 1 164-001 1 105-644 1 165-579 3 125-157 6 126-017 3 501-599 3 185-183 3 118-057 3 165-578 1 125-384 1 126-059 1 126-010 1 165-551 1 165-580 1 164-011 1 105-645 1 105-646 1 107-508 1 166-190 1 166-188 1 166-186 1 166-189 1 125-156 1 125-155 1 126-076 1 126-075 1 116-859 1 118-056 1 165-550 1 107-324 12 115-211 2 115-153 1

DESCRIPTION

REMARKS

PLANETARY GEAR BOX CARRIER PLANETARY CARRIER THRUST WASHER PLANET GEAR NEEDLE BEARING (1.250") BEARING RACE (1.250") DETENT BALL (.375") PLANET PIN EXT SNAP RING (1.250") SUN GEAR BEARING RACE (1.375") BEARING RACE (1.375") BEARING RACE (1.375") BACK COVER RING GEAR OUTPUT HOUSING THRUST WASHER (2.750") THRUST WASHER (2.750") THRUST RACE (2.750") SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.020") BEARING CUP TAPERED ROLLER BEARING TAPERED RACE (5.118") TAPERED BEARING (3.346") INTERNAL SEAL EXTERNAL SNAP RING (2.756") SHAFT SCREW (3/8-16UNC X 3.500") PLUG (08N, SQ, MAG) PLUG (04N)

INCL REF NO'S 1, 10 - 33 INCL REF NO'S 2 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139740

84

85

86

87

88

89

90

91

92

93

94

ROTATION GEARBOX 5 4 3

7 6

8

9 10

2 1 15 16

18

17

11 12 13

24 22 23 20

19

14

21

06

ID0114221

95

ROTATION GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

166-116 126-100 2 126-099 2 168-046 1 106-771 10 162-027 1 106-866 2 162-004 1 165-800 5 165-801 5 165-802 5 165-829 5 165-830 5 165-828 5 160-1102 1 159-003 1 514-123 1 162-026 1 126-076 1 126-075 1 155-869 2 115-211 2 126-157 1 126-156 1 115-896 1

DESCRIPTION

GEARBOX (1.78:1 ROTATION) TAPERED BEARING (2") TAPERED RACE (3.25") INPUT PINION SCREW (M12-1.75 X 60MM, SOC) GEARBOX HOUSING DOWEL PIN (M10 X 30MM) GEARBOX COVER SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.002") SHIM (.003") SHIM (.007") OUTPUT GEAR AIR VENT (02N) PICKUP TUBE (02N-02NF90-2") OUTPUT SHAFT TAPERED RACE (5.118") TAPERED BEARING (3.346") INTERNAL SEAL (3.250") PLUG (08N,SQ, MAG) TAPERED RACE (130MM) TAPERED BEARING (80MM) EXTERNAL SNAP RING (3.875")

REMARKS

INCL REF NO.'S 1 - 24

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0114221

96

NOTES:

ID0134963

97

PIPE LOADER SYSTEMS

ID0135289

98

99

100

101

102

103

104

105

106

107

108

NOTES:

ID0134963

109

FLUID SYSTEMS

ID0135021

110

111

112

FLUID PUMP 18 GPM

6

6 17

5

6 5

3

4

4 3

2

13 14 10 8 18

12 1 10

7 11 9

15

16

12

ID0090797

113

FLUID PUMP 18 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

516-072 149-978 197-173 197-066 191-023 1 191-034 1 499-057 4 499-043 1 500-901 8 499-044 8 500-902 8 157-157 12 499-045 4 157-158 4 165-845 4 499-058 4 499-059 4 499-060 4 499-048 4 157-159 4 499-066 1 499-067 1 500-2012 1 499-086 4 499-087 4

DESCRIPTION

REMARKS

MUD PUMP DRILLING FLUID PUMP REBUILT 516-072 MUD PUMP REBUILT 149-978 FLUID PUMP VALVE REPAIR KIT PACKING REPAIR KIT CUP (1-3/8" HSN) FLUID CYLINDER VALVE SEAT CAGE DISC & SPRING O-RING (213 D90) UMBRELLA SEAL O-RING (015 D90) CYLINDER GASKET CYLINDER, CERAMIC (1-3/8") PACKING HOLDER PACKING WASHER SEAL RING O-RING (033 D90) COUPLING (PUMP TO DRIVE MOTOR) RETAINER RING SPRING PIN 3/32" X 1.5" VALVE COVER WASHER

OBSOLETE SEE NOT SHOWN FOR SERVICE PARTS OBSOLETE INCLUDES REF NO.'S 3-6 INCLUDES REF NO.'S 1, 8, 9, 13 & 14 OBSOLETE, SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 1 OBSOLETE, SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 1 USED ON EARLIER MODELS

NOT SHOWN:

500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD

FOOTNOTES:

1. THESE SERVICE PARTS REPLACED BY PACKING REPAIR KIT 191-022 2. THESE SERVICE PARTS REPLACED BY PACKING REPAIR KIT 191-034

NOTE:

12

ID0090797

114

FLUID PUMP 25 GPM

6

6 17

5

6 5

3

4

4 3

2

13 14 10 8 18

12 1 10

7 11 9

15

16

17

ID0090820

115

FLUID PUMP 25 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

158-479 149-977 197-174 197-065 191-022 1 191-023 1 500-900 4 499-043 1 500-901 8 499-044 8 500-902 8 157-157 12 499-045 4 157-158 4 165-845 4 500-903 4 499-046 4 499-047 4 499-048 4 157-159 4 499-066 1 499-067 1 500-2012 1 499-086 4 499-087 4

DESCRIPTION

REMARKS

MUD PUMP DRILLING FLUID PUMP REBUILT 158-479 MUD PUMP REBUILT 149-977 MUD PUMP PACKING REPAIR KIT VALVE REPAIR KIT CUP (1-5/8" HSN) FLUID CYLINDER VALVE SEAT CAGE DISC & SPRING O-RING (213 D90) UMBRELLA SEAL O-RING (015 D90) CYLINDER GASKET CYLINDER, CERAMIC PACKING HOLDER WASHER SEAL RING O-RING (033 D90) COUPLING (PUMP TO DRIVE MOTOR) RETAINER RING SPRING PIN 3/32" X 1.5" VALVE COVER WASHER

OBSOLETE, SEE FOOTNOTE 3, SEE NOT SHOWN FOR SERVICE PARTS SEE FOOTNOTE 4, SEE NOT SHOWN FOR SERVICE PARTS OBSOLETE INCLUDES REF NO.'S 1, 8, 9, 13 & 14 INCLUDES REF NO.'S 3-6 OBSOLETE OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 1 OBSOLETE, SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 1

USED ON EARLIER MODELS

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 499-125 - PLUNGER ROD OIL SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD

USED ON PUMPS 158-479 USED ON PUMPS 158-479 & 149-977 USED ON PUMPS 158-479 & 149-977 USED ON PUMPS 158-479 & 149-977

FOOTNOTES:

1. THESE SERVICE PARTS REPLACED BY PACKING REPAIR KIT 191-022 2. THESE SERVICE PARTS REPLACED BY VALVE REPAIRT KIT 191-023 3. ENDS WITH S/N 2T2167 (JT1720), 2T2244 (JT920L) 4. BEGINS WITH S/N 2T2168 (JT1720), 2T2245 (JT920L)

NOTE:

17

ID0090820

116

ANTIFREEZE TANK

1

7

2

3 4

6

5

08

ID0044209

117

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

190-834 364-325 348-668 514-433 106-992 106-386 348-850 500-1289

1 1 1 3 3 1

1.

2.

3.

4.

5.

6.

7.

DESCRIPTION

REMARKS

ANTIFREEZE CONVERSION KIT ANTIFREEZE TANK (3 GAL) TANK MOUNT S/O COUPLER (12N-12HB90) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) RIGHT FUEL TANK COVER BK CONNECTOR (12NF, POLY)

INCL REF NO'S 1 - 7; SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN: 363-535 3 SPRING TAB

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTRUCTIONS 051-186 2. INCLUDES REFERENCE NO. 7

NOTE:

08

ID0044209

118

MUD PUMP PLUMBING

32 28 27

29

26

31 5

30

32

2 17 6 23 4

16 36

7 8

22 21

1

3

20 19 35

9

41

10 15

11 34 33

24

25

18 12

39 40 39 37 38 13

14

16

ID0113473

119

MUD PUMP PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

516-072 1 197-173 158-479 1 197-174 191-022 1 191-023 1 115-120 1 115-163 1 155-084 1 159-287 1 114-021 1 156-956 1 159-088 1 155-936 1 120-073 1 154-351 1 154-441 1 106-382 4 348-850 106-387 4 154-917 1 154-291 1 515-168 1 158-948 1 155-204 1 514-124 1 115-179 1 115-132 1 115-168 1 515-625 1 154-309 1 154-457 2 117-706 1 515-749 1 514-415 1 115-165 1 159-240 1 154-441 2 120-076 1 115-040 1 159-476 1 159-503 1 500-2080 1 117-281 1 115-271 1 514-433 1 110-353 2 116-636 AR 115-263 1

DESCRIPTION

REMARKS

MUD PUMP REBUILT 516-072 MUD PUMP REBUILT 158-479 PACKING REPAIR KIT VALVE REPAIR KIT STREET ELBOW (12N-12NF90) ALL THREAD (12N) SERVICE TEE (12N-12NF-12NF) CHECK VALVE (90 DEG, 70PSI) NIPPLE (12N-3.5") CONNECTOR (08S-12N) QDC BODY (08-08SF) DUST PLUG (1/2" - 3/4") SHUT-OFF (12NF-12NF) CONNECTOR (12N-12O) REDUCER (10O-12OF) FLG LK SCREW (M10-1.50 X 20MM) RIGHT FUEL TANK COVER FLG LOCKNUT (M10-1.50) HOSE (10OFX-62"-2750) BK CONNECTOR (10O-10O90BK) HOSE (10OFX90S-120"-3000) HYDRAULIC MOTOR FHC ADAPTER (20-24N) SWEDGE COLLAR (24NF-20NF, 4.5") NIPPLE (20N-6") STREET ELBOW (20N-20NF90) COLLAR (12NF) HOSE (10OFX90-38"-3000) BK CONNECTOR (10O-10OBK) UNION (12O-12OFX90) ABRASION SLEEVE (1.59" X 17") HOSE (10OFX45-15"-3000) CONNECTOR (10O-12N) PLUG (08N, ALN) WATER SWIVEL REDUCER (10O-12OF) 3 WAY VALVE (24NF-24NF-24NF) NIPPLE (24N-3") Y-STRAINER (1-1/2") SCREEN, Y-STRAINER (12 MESH) O-RING ABRASION SLEEVE (1.25" X 122") REDUCER (24N-12NF) S/O COUPLER (12N-12HSB90) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (3/4", SOLD PER 1") ALL THREAD (24N)

18 GPM OPTION 25 GPM OPTION, SEE NOT SHOWN FOR SERVICE PARTS

BEGINS WITH S/N 2R2482

BEGINS WITH S/N 2R2482

BEGINS WITH S/N 2R2482

USED ON Y STRAINER CAP

USE 1 @ 13"

NOT SHOWN:

157-751 4 500-2418 3 500-2419 1

CRANKSHAFT SEAL CRANKSHAFT ROLLER BEARING, SINGLE ROW CRANKSHAFT ROLLER BEARING, DOUBLE ROW

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

16

ID0113473

120

121

122

123

124

NOTES:

ID0134963

125

HYDRAULICS

ID0135071

126

127

128

129

130

131

132

133

134

135

136

137

138

THRUST/ROTATION HYDRAULICS TO ANCHOR VALVE BULKHEAD 2

TO "P2" PORT

1

TO "P" PORT

3 5

20

4

10 26

7 6

19

23

8 15

14 22 18

24 1 2 3

21 11

9

25

16

12

17 12 13

TO HYD TANK RETURN 17

15 16

9 2

1 3

ENDS WITH S/N 2R3320

23

21 18 24

09

25

ID0108568

139

THRUST/ROTATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

154-290 1 154-287 1 154-281 1 515-624 1 515-280 1 154-359 1 154-341 1 154-340 1 515-059 1 514-403 1 515-676 1 155-947 2 105-052 4 105-072 4 157-029 1 516-081 1 191-112 191-113 191-114 499-304 499-632 501-876 516-085 1 191-112 191-113 191-114 499-304 499-632 501-877 156-732 1 156-963 1 150-4089 1 499-303 500-2487 154-235 1 515-025 1 514-011 1 516-100 1 516-123 499-303 501-873 150-4088 155-706 1 155-184 1 154-337 1 154-248 1 154-272 1 154-256 1

DESCRIPTION

UNION (16O-16OFX90) CONNECTOR (16S-16O90) CONNECTOR (16S-16O) HOSE (16OFX90-28"-3000) HOSE (16OFX-36"-3000) RUN TEE (16S-16O-16O) REDUCER STEM (08O) REDUCER NUT (16OF) HOSE (08OFX45-94"-3000) RUN TEE (16O-16O-16O-06S) HOSE (16OF90-16O90/165-19"-3000) SPLIT FLANGE (16SF, PAIR) BOLT (3/8-NC X 1-1/4") LOCK WASHER (3/8") O-RING (219 D90) HYD CONTROL VALVE COMPENSATOR SECTION SEAL KIT SPOOL SECTION SEAL KIT RETURN SECTION SEAL KIT ADJUSTABLE RELIEF STROKE CONTROL KIT VALVE SPOOL HYD CONTROL VALVE COMPENSATOR SECTION SEAL KIT SPOOL SECTION SEAL KIT RETURN SECTION SEAL KIT ADJUSTABLE RELIEF STROKE CONTROL KIT VALVE SPOOL CONNECTOR (08J-08O) HYD SOLENOID VALVE HYD SOLENOID VALVE SOLENOID COIL SOLENOID COIL CONNECTOR (08S-08O90) HOSE (08OFX90-40"-3000) CONNECTOR (16S-16S) HYD VALVE HYD VALVE SOLENOID COIL REPLACEMENT HYD. CARTRIDGE REPLACEMENT HYD. CARTRIDGE O-RING (908 D90) PLUG (16S) BRANCH TEE (08S-08O-08O) REDUCER (04O-080F) REDUCER NUT (08OF) UNION (08O-08OFX90)

REMARKS

ROTATION

THRUST

OBSOLETE, THRUST SHUTOFF, SEE FOOTNOTE 1 USE REPLACEMENT COIL 500-2487 USED ON 156-963, SEE FOOTNOTE 1 USED ON 150-4089, WILL NOT FIT OBS VALVES

OBSOLETE, ROTATION SHUTOFF; ENDS WITH S/N 2R3320 BEGINS WITH S/N 2R3321 OBSOLETE, REPLACED WITH 150-4088 REPLACES 501-873, USE COIL 500-2487

FOOTNOTES:

1. BEGINS WITH S/N 2R2470, NOTE PLUMBING CHANGE ON NEW P/N.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0108568

140

141

142

THRUST MOTOR HYDRAULICS

3 4

7 13

2

2

8

13

5 9 8

13

6

1

16

14

5

9 13 15

17

8

23

12

11 A B

20

10 21 18 22 19

08

ID0108683

143

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

2 1 1 2 1 4 6 4 4 1 4 1 1 1 1 1 1 1 1 4

155-582 154-301 156-932 156-931 156-200 515-650 106-945 322-289 110-573 516-085 106-385 154-398 155-714 154-281 515-677 514-049 149-876 515-411 154-344 110-126 154-342 117-281 105-826

DESCRIPTION

REMARKS

HYDRAULIC MOTOR (14 SPLINE) CONNECTOR (10S-10O) INSIDE THRUST LINE OUTSIDE THRUST LINE THRUST LINE HOSE (16OFX45-23"-3000) SCREW (M6-1.00 X 100MM) BACKUP PLATE BOLT-ON CLAMP (1", SOLD PER SET) HYD CONTROL VALVE FLG LOCKNUT (M6-1.00) CONNECTOR (16S-16O, XLG) O-RING (021 D90) CONNECTOR (16S-16O) HOSE (16OFX45S-25"-3000) CONNECTOR (04S-06O90) HYDRAULIC LINE HOSE (06OFX90-118"-3000) UN RUN TEE (06OFX-06O-06O) BOLT-ON CLAMP (1/2") CONNECTOR (06S-06O90) ABRASION SLEEVE (1.25" X 122") FLG LK BOLT (3/8-NC X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0108683

144

145

146

147

148

149

150

OPERATOR STATION HYDRAULICS

1 27 2 3

10 4

3

11 4

TP

21

9

RP

26

MP

1

8

13

7

12

5

19 6 20

15

18 T

T1

17

17

16 T

1

2

3

4

P

22 14

11

16 T MP

2

2

1

3

4

8

P

4 11

RP

3

TP

T1 P

25

FRONT 3 2

24

T

4 1

P

BACK 23

10

ID0113496

151

OPERATOR STATION HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

217-552 499-202 191-047 1 499-202 191-048 1 514-418 3 154-339 3 515-257 1 106-093 2 348-723 1 515-451 2 154-342 1 159-450 1 190-860 154-226 1 154-669 1 515-667 1 515-437 1 515-657 1 154-224 2 154-250 5 516-086 1 190-876 499-108 499-109 500-1539 300-6747 106-528 4 106-237 4 154-900 1 154-706 3 154-285 7 154-425 2 348-711 154-344 1 217-079 499-202

DESCRIPTION

REMARKS

PRESSURE GAUGE (6000PSI) GAUGE CLAMP & STUDS GAUGE KIT GAUGE CLAMP & STUDS GAUGE KIT ELBOW (04NF-04NF45F) CONNECTOR (04N-04O) HOSE (04OFX90-54"-3000) SCREW (M6-1.00 X 45mm) SUPPORT BAR HOSE (06OFX90-48"-3000) CONNECTOR (06S-06O90) HYD CONTROL VALVE SEAL REPAIR KIT (VITON) CONNECTOR (04O-06S90) HOSE (04OFX-50"-3000) HOSE (04OFX90-54"-5000) HOSE (04OFX90-21"-3000) HOSE (06OFX90L-23"-3000) CONNECTOR (06S-06O45) CONNECTOR (04O-06S45) HYD CONTROL VALVE W/HANDLE SEAL REPAIR KIT PUSH BUTTON 3 POSITION SWITCH VALVE HANDLE ASSEMBLY SCREW (M6-1.00 X 20mm, SOC) LOCKNUT (M6-1.00, PRV TRQ NLK) HOSE (04OFX90-62"-3000) HOSE (04OFX90S-40"-3000) BK CONNECTOR (04O-04O45BK) BK CONNECTOR (06O-06O45BK) SEAT MOUNT UN RUN TEE (06OFX-06O-06O) PRESSURE GAUGE (10000 PSI) GAUGE CLAMP & STUDS

USE 567 LOCTITE BEGINS WITH S/N ______ USED ON JT1720, USE 567 LOCTITE BEGINS WITH S/N ______ USED ON JT2720 5000 PSI USE 567 LOCTITE

PRESSURE REDUCING

DIRECTIONAL PUSH PIN SET FOR USE WITH 516-086 FOR USE WITH 516-086

USED ON JT2720, USE 567 LOCTITE BEGINS WITH S/N ______

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0113496

152

THRUST/ROTATION PILOT LINES

3

9

TO "MG"PORT TO MP ON 8

OPERATORS STATION 2 3 2

10

4

TO TP ON OPERATORS 11 STATION

3

10

3 2 7

TO 11 ON OPERATORS TO 3 ON STATION OPERATORS STATION

4

10 11

3

3

10

5 11

T0 4 ON OPERATORS STATION

6

10

TO R PON OPERATORS STATION

11 1 10

TO 2 ON OPERATORS STATION

01

11

ID0139728

153

THRUST/ROTATION PILOT LINES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

117-676 515-440 154-252 154-692 154-859 516-081 516-085 516-080 154-704 159-156 159-148 154-265

QTY

7 3 7 2 1 1 6 6 6

DESCRIPTION

ABRASION SLEEVE (1.00" X 30") HOSE (04OFX-64"-3000) CONNECTOR (04S-04O90) HOSE (04OFX-54"-3000) HOSE (04OFX-46"-3000) HYD CONTROL VALVE HYD CONTROL VALVE HYD CONTROL VALVE HOSE (04OFX45-86"-3000) QDC ADAPTER (02-04OF) DUST CAP (1/8") UN RUN TEE (04OFX-04O-04O)

REMARKS

ROTATION THRUST GROUND DRIVE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

01

ID0139728

154

155

156

157

158

PIPE LOADER HYDRAULICS

13 7

14 6

2 5 4

1

2

8

3

9 2

rror: No reference

10

12

11

Error: No reference

159

PIPE LOADER HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 151-028 1 CYL (2.5" X 1.25" X 4") 2 154-226 5 CONNECTOR (04O-06S90) 3 515-121 1 HOSE (04OFX45-56"-3000) 4. 115-903 1 ABRASION SLEEVE (1.59" X 50") 5. 154-669 1 HOSE (04OFX-50"-3000) 6. 154-364 1 CONNECTOR (04O-06S90, ORF) 7. 156-981 - HYDRAULIC VALVE 516-122 1 HYD CONTROL VALVE 149-608 - VALVE SECTION 149-614 - VALVE SECTION 149-615 - PO CHECK W/ AUX PORT 149-616 - CAP NUT 157-212 - O-RING 159-505 - SOLENOID TUBE 190-997 - STACKING KIT 190-998 - SEAL REPAIR KIT 190-999 - SEAL REPAIR KIT 214-435 - SOLENOID COIL 8. 115-754 1 ABRASION SLEEVE (1.59" X 30") 9. 515-019 2 HOSE (04OFX45-34"-3000) 10. 154-263 2 CONNECTOR (04S-04O45) 11. 155-181 2 REDUCER (10S-04SF) 12 158-735 1 HYDRAULIC MOTOR 13. 106-988 4 FLG LK SCREW (M6-1.00 X 20MM) 14. 106-538 4 LOCKNUT (M6-1.0,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

Error: No reference

Error: No reference

160

ANCHOR CONTROL HYDRAULICS

2 1 3

5

4

18

6 21 TO A PORT LEFT MOTOR TO B PORT LEFT MOTOR

7 11 5

20

6

10

19

TO A PORT LEFT CYLINDER TO B PORT LEFT CYLINDER

8 TO A PORT RIGHT MOTOR TO B PORT RIGHT MOTOR

9

7 12

TO A PORT RIGHT CYLINDER TO B PORT RIGHT CYLINDER

14 13

15 16 17

RETURN SUPPLY

05

ID0113497

161

ANCHOR CONTROL HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

154-235 154-884 350-470 310-337 156-174 117-686 515-015 154-220 117-761 154-964 154-221 149-064 106-570 106-386 158-944 190-641 365-414 154-284 515-366 117-696 106-551 348-744 106-991 117-707

QTY

1 1 1 1 2 2 4 4 1 2 2 2 3 3 1 1 1 1 4 1 4 1

DESCRIPTION

REMARKS

CONNECTOR (08S-08O90) HOSE (08OFX90-60"-3000) COVER COVER CONNECTOR (06S-06O) ABRASION SLEEVE (1.75" X 43") HOSE (06OFX90-44"-3000) CONNECTOR (04O-06S) ABRASION SLEEVE (1.59" X 70") HOSE (04OFX90-70"-3000) CONNECTOR (06S-06O) HOSE (04OFX90L-54"-3000) SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M8-1.25) HYD CONTROL VALVE SEAL REPAIR KIT VP RELIEF CONNECTOR (08S-08O45) HOSE (08OFX-52"-3000) ABRASION SLEEVE (2.38" X 48") CLIP NUT (M8-1.25) VALVE SUPPORT FLG LK SCREW (M8-1.25 X 20MM) ABRASION SLEEVE (1.59" X 56")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0113497

162

GROUND DRIVE VALVE 3

6

2

4

7B

8 9

7A

1 7C

3

4

1

4

7B

LS3

LS2 P2

9 5 2

2

MD MG

2 1

1 3000 PSI

4

5

2500 PSI

2500 PSI

3

A

B

4

01

RB T

7C

P3

LS P G

7A

8 4

B

6

A

3

ID0139730

163

GROUND DRIVE VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

516-080 501-866 191-099 501-867 191-100 499-301 214-434 N/A 501-869 191-101 501-870 191-102 217-897 501-871 191-103 501-872 191-104 501-874 191-102 501-873 191-105 214-432

QTY

2 2 2 2 4 4 2 3 3 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE HYD FLOW CONTROL VALVE SEAL REPAIR KIT PILOT PRESSURE CONTROL VALVE SEAL REPAIR KIT SOLENOID TUBE ASSEMBLY SOLENOID COIL (SMALL) GROUND DRIVE SECTION COMPENSATOR RELIEF VALVE SEAL REPAIR KIT HYD CONTROL VALVE SEAL REPAIR KIT SOLENOID COIL (LARGE) HYD COMPENSATOR VALVE SEAL REPAIR KIT SHUTTLE VALVE SEAL REPAIR KIT HYD CHECK VALVE SEAL REPAIR KIT HYD CONTROL VALVE SEAL REPAIR KIT SOLENOID COIL

REMARKS

GROUND DRIVE GROUND DRIVE GROUND DRIVE

GROUND DRIVE, CLOCKWISE ROTATION MUD MUD

THRUST HIGH SPEED THRUST

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0139730

164

165

166

167

168

LOAD SENSE PUMP

5

8

4 9

1 2

3

01

3

7

6

ID0139732

169

LOAD SENSE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

158-477 158-493 157-207 167-346 190-868 190-869 499-064 499-100 499-101 499-102 499-103 190-867

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC PUMP HYDRAULIC PUMP O-RING (SAE "A" PAD) SHAFT (SPLINED THRU) ROTATING GROUP KIT BEARING KIT LOAD SENSE CONTROL VALVE BLOCK (THRU DRIVE) VALVE PLATE TORQUE CONTROL/LOAD SENSE COUPLING (SAE "A") SINGLE SHAFT SEAL REPAIR KIT

REMARKS

INCL. REF. NO.'S 1THRU 10 INCL. REF. NO.'S 1 THRU 7, 9, &10

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES ALL 0-RINGS, GASKETS, & SEALS IN PUMP. NOT SHOWN

NOTE:

01

ID0139732

170

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0) 1

6

11 12 13 5

7 8 4 9 3 10 2

07

ID0023777

171

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

151-096 152-031 153-009 150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.0 X 24.0) CYLINDER BARREL (2.0 X 24.0) CYLINDER ROD (1.0 X 24.0) CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

REMARKS

INCL. REF NO.S 1 THRU 13

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-165 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS (120-135 NM)

NOTE:

259-100 U-SEAL INSTALLER (1" - 1.499") 259-236 WIPER INSTALLER (1.25") 259-239 WIPER SEAL INSTALLER (2") 259-241 PISTON INSTALLER (2") 259-188 CYL HEAD SPANNER - TWO PIN

07

ID0023777

172

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

173

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

174

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

175

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

176

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

177

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

178

NOTES:

ID0134963

179

ELECTRICAL

ID0135070

180

181

182

183

184

ELECTRICAL DIAGRAM

TO MOBILE

FRAME/ENGINE HARNESS

16

STATION HARNESS

4 LEFT FORWARD

DRILL FLUID

RIGHT FORWARD

YEL/RED PUR {20} ORG {42} {11} CAVITY PLUG BLK RED/BLU {1} {3} ORG/BLK BRN/ORG {43} U T V {21} BRN S W F BLU/ORG {29} E G R {27} X WHT/BLK A {10} P PUR/ORG H D B TAN/BLU {25} {24} C N J GRA/GRN M {79} L K GRA/RED ORG {52} {8} ORG/BLU GRA/WHT {9} {78} TAN/WHT TAN/GRN {76} CAVITY PLUG {77}

19

BLK/WHT {64} ORG

BLK BLK (1) TAN/GRN (1) TAN/GRN (76) (77)

{11}

ENGINE OIL PRESS SENDER

5

BLU {30}

YEL/BLK GRA/WHT BLK {57} BLK (78) (1)

GRA/GRN BLK (79) (1)

{1}

19

FUEL SOLENOID ORG/BLK {43}

9 HIGH SPEED THRUST

LEFT REVERSE

LT. GRN {31}

RIGHT REVERSE

15

4

WATER TEMP SENDER

BLK {1} GRA/BLU{53}

15

BLK {1} TAN/BLK {55}

ROTATION SOLENOID

15 WHT/GRN {35}

THRUST SOLENOID

WHT/BLU {34}

PUR {20}

6

ENGINE OIL PRESS SWITCH

RED {2}

WHT GRN BLK

WHT/ORG{26} GRN/ORG{28} BLK{1}

WATER TEMP SWITCH

RED {2} RED {2}

BRN/ORG {21}

ORG/GRN {12}

BLK {1}

ORG/BLU {24}

TO STARTER

BLK GRN RED

7

WHT

BLK

14 3

WHT/BLK

(23) ENGINE

RED (2)

1 2 BAT

GND

S B M

BLK {1}

FRAME

HYD TEMP SWITCH

10 YEL/RED

17

12

YEL/BLK {42} {49} GRA/BLK {37} ORG/BLK {43} N O ORG/GRN {12} P D WHT/GRN Q E {35} F R TAN/BLU {24} WHT/BLU S

13

GRN/ORG {28} PUR/ORG {25} WHT/BLK {10}

11

{34}

01

GRA/BLK {37}

WHT/YEL {70}

GRA/BLU {53} K C B BLK/WHT {64} J A BLU/ORG H {27} G W V GRA/RED T U {52} GRN WHT/ORG {31} BRN {26} {29} TAN/BLK ORG {55} BLU WHT/YEL {11} {30} {70} CAVITY PLUG TO RELAY HARNESS M

L

2

STROBE LIGHT

8

1

TO RELAY HARNESS ORG {8}

X

18

LINEAR ACTUATOR

RED

BLK {1}

A D

ORG/BLU {9}

B

C

F E

RED {2} PUR {20}

RED/BLU {3}

ID0155410

185

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

214-384 215-148 215-231 196-331 214-299 501-358 214-434 215-113 215-183 217-575 217-736 217-041 217-720 217-550 215-359 215-331 215-337 215-275 215-244 214-256 214-432 217-897 217-819 215-305 214-505

QTY

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4

DESCRIPTION

FRAME/ENGINE HARNESS TEMPERATURE SWITCH LINEAR ACTUATOR CABLE ACTUATOR PIGTAIL ROLL PIN (3/32" X 3/4") SOLENOID COIL OIL PRESSURE SWITCH SENDER, OIL PRESSURE HD HIGH TEMPERATURE SWITCH OIL PRESSURE SWITCH STROBE LIGHT BULB (12V DC) WATER TEMPERATURE SENDER BAT CABLE (2/0 GA X 70", BLK) BAT CABLE (2/0 GA X 64", RED) BATT CABLE (2/0 GA X 19", BLK) BATTERY BATTERY DIODE CONNECTOR SOLENOID COIL SOLENOID COIL BAT DISCONNECT SWITCH BAT CABLE (4 GA X 30", BLK) INLINE DIODE CONNECTOR

REMARKS

BEGIN WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0155410

186

187

188

189

190

ELECTRICAL DIAGRAM

RELAY PANEL HARNESS ENDS WITH S/N 2S9999

RED/WHT YEL/BLK CAVITY PLUG ORG ORG/RED {56} {49} TAN/BLK {11} {47} BLK {55} {1} TAN/RED YEL/BLU {54} {86} 4 5 6 1 2 3 CAVITY PLUG YEL/BRN WHT {65} 7 8 9 10 11 12 {87} GRN/RED GRN/BLU 13 14 15 16 17 18 {95} {88} GRN/BLK TAN/WHT 19 20 21 22 23 24 {89} {94} BRN/YEL GRA BRN/ORG {57} {90} GRA/GRN GRA/WHT PUR/ORG {98} {91} WHT/RED {93} {97} {96} BLU/WHT {92}

17

HYDRAULIC FILTER SWITCH

TO AUTOMATION HARNESS

GRA/YEL {36}

12 11

RED {2}

ORG/BLU {9}

E

SPARE MAIN 40A 20A (F9) WORK LIGHT 20A (F12) START 40A (F11)

D

SPARE 20A

PUR {20} F B A C

ORG {8}

BLK {1}

RED/BLU {3}

WHT/YEL CAVITY PLUG ORG TAN/BLK {70} BLU {11} {55} BRN {30} WHT/ORG {29} {26} GRN GRA/RED {31} T U V {52} WHT/BLU S W BLU/ORG F G {34} H R WHT/GRN {27} X E J A BLK/WHT {35} Q K D B TAN/BLU {64} P C L {24} GRA/BLU O ORG/GRN N M {53} {12} WHT/BLK ORG/BLK {43} PUR/ORG {10} GRA/BLK {25} YEL/RED {37} YEL/BLK {42} GRN/ORG {28} {49}

ORG

TO WORK LIGHT

SPARE 20A TAN/RED {67} ORG {11}

TO FRAME/ENGINE HARNESS

3 10

RELAY

RELAY A1

A2

DIODE BLOCK

TO FRAME/ENGINE HARNESS

GRN/RED GRA/BLU {95} {80} WHT/RED TAN/WHT {94} {96} YEL/BRN TAN/GRN {87} GRA/WHT {84} PUR/ORG {93} U {97} T BLU/WHT V WHT S {92} W G F ORG {65} H R X BRN/ORG {11} E J A Q {98} YEL/GRN K D B {85} PUR/YEL C P L CAVITY PLUG {83} O N M PUR/ORG GRN/BLK {82} {89} CAVITY PLUG GRN/BLU BLK/GRN BLK {88} YEL/BLU {81} {1} {86} CAVITY PLUG

B5

B3

B1

B6

B4

B2

ATC FUSES

6 C5

C3

C1

C6

C4

C2

F1 ACCESSORY

F5 15A

RELAYS C1-C6

EXTRA 15A EXTRA 5A EXTRA 20A

START BYPASS DELAY

SEAT TIMER

5

RELAYS B1-B6

F1 15A F2 5A F3 15A F4 20A

F2 THROTTLE F3 CONSOLE ACCESSORY F4 MACHINE ACCESSORY F5 IGNITION

13 DRILL FLUID CONTROLLER

14

8 7

15

4

1

BLK (1)

TO PIPE LOADER CABLE

BLK {1} ORG/BLU{13}

ORG (3)

ACC SOCKET BLU/RED {33}

2 GRN/BLK PUR/GRN PUR/ORG {89} WHT/PUR {48} {82} BLU BLU/YEL GRA {72} BLU {60} {50} {90} {30} YEL/GRN GRA\GRN {85} GRN {91} BRN {61} {29} TAN/GRN CAVITY PLUG 31 21 11 1 {84} TAN/BLU 32 22 12 2 YEL/BLU {24} 33 23 13 3 {86} CAVITY PLUG 34 24 14 4 GRN/BLU GRN {88} {31} 35 25 15 5 YEL/RED YEL/BRN {42} {87} CAVITY PLUG 36 26 16 6 GRA/BLU ORG/GRN {80} 37 27 17 7 {12} BLU/ORG 38 28 18 8 CAVITY PLUG BLK {27} 39 29 19 9 {1} PUR/YEL 40 30 20 10 {83} CAVITY PLUG PUR/ORG CAVITY PLUG {25} BLK/WHT ORG/BRN {64} GRA/BLK GRA/YEL BLK/GRN {15} WHT/BLK {37} {36} CAVITY PLUG {81} {10} CAVITY PLUG CAVITY PLUG

09

ORG/GRN{12}

16 WARNING ALARM BLK BLK {1} {1}

YEL {66}

YEL {66}

FOR LOADING CONNECTOR ONLY

9

BK

G

R

W

YEL 16{66}

BLK 16{1} BLK 16{1} COLE HERSEE 4 WAY FEMALE

YEL 16 {66}

TO CONSOLE CABLE

ID0109753

191

ELECTRICAL DIAGRAM

RELAY PANEL HARNESS ENDS WITH S/N 2S9999 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

348-848 1 214-385 1 216-521 1 215-914 1 215-238 1 217-811 5 217-710 12 217-937 1 217-184 1 217-017 1 217-826 2 217-805 4 217-791 2 217-809 1 217-812 2 214-301 1 106-282 2 106-280 2 306-603 1 217-765 1

DESCRIPTION

REMARKS

ELECTRICAL PANEL (RELAY) RELAY PANEL HARNESS DIODE BLOCK DRILL FLUID CONTROLLER FUSE (AGC, 3 AMP) FUSE (ATC, 15 AMP) MICRO RELAY (SPDT) START BY-PASS DELAY TIMER DELAY TIMER (2-SECOND) CONNECTOR (4-WAY, FM) MINI RELAY (SPDT) FUSE (MAXI, 20 AMP) FUSE (MAXI, 40 AMP) FUSE (ATC, 5 AMP) FUSE (ATC, 20 AMP) ACCESSORY SOCKET DRIVE RIVET (1/8" X 1/2") WASHER (1/8", ALUMINUM) AUDIO ALARM INDICATOR SWITCH

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0109753

192

ELECTRICAL DIAGRAM

RELAY PANEL HARNESS BEGINS WITH S/N: 2T0001 TO AUTOMATION HARNESS

CAVITY YEL/BLK PLUG (49) BLK WHTGRN/BLU {1} ORG/RED GRA {65} {88} {47} {90} ORG BRN/YEL {11} {57} YEL/BRN X K BLU/WHT W L {87} J {92} V M H B BRN/ORG GRA/WHT U G {98} A C N {93} PUR/ORG T F D RED/WHT O E {97} S {56} P R Q YEL/BLU TAN/WHT {86} {94} WHT/RED TAN/BLK {96} GRA/GRN {55} TAN/RED {91} GRN/RED GRN/BLK {54} {95} {89}

17

HYDRAULIC FILTER SWITCH

GRA/YEL {36}

12 11

RED {2}

ORG/BLU {9}

SPARE 40A

E

MAIN 20A (F9) WORK LIGHT 20A (F12) START 40A (F11)

D

SPARE 20A

PUR {20} F B A C

ORG {8}

BLK {1}

RED/BLU {3}

WHT/YEL CAVITY PLUG ORG TAN/BLK {70} BLU {11} {55} BRN {30} WHT/ORG {29} {26} GRN GRA/RED {31} U T V {52} WHT/BLU S W BLU/ORG F G H R WHT/GRN {34} {27} X E J A {35} BLK/WHT Q K D B TAN/BLU {64} C P {24} L GRA/BLU O ORG/GRN N M {53} {12} WHT/BLK ORG/BLK {43} GRA/BLK PUR/ORG {10} {25} YEL/RED {37} YEL/BLK {42} GRN/ORG {28} {49}

ORG

TO WORK LIGHT

SPARE 20A TAN/RED {67}

TO FRAME/ENGINE HARNESS

ORG {11}

3 10

RELAY

RELAY A1

A2

DIODE BLOCK

TO FRAME/ENGINE HARNESS

GRN/RED GRA/BLU {95} {80} WHT/RED TAN/WHT {94} {96} YEL/BRN TAN/GRN {87} GRA/WHT {84} PUR/ORG {93} {97} T U V BLU/WHT WHT S {92} W G F ORG {65} H R X {11} BRN/ORG E J A Q {98} YEL/GRN K D B {85} PUR/YEL C P L {83} CAVITY PLUG O M N PUR/ORG GRN/BLK {82} {89} CAVITY PLUG GRN/BLU BLK/GRN BLK {88} YEL/BLU {81} {1} {86} CAVITY PLUG

B5

B3

B1

B6

B4

B2

ATC FUSES

6 C5

C3

C1

C6

C4

C2

F1 ACCESSORY

F5 15A

RELAYS C1-C6

EXTRA 15A EXTRA 5A EXTRA 20A

START BYPASS DELAY

SEAT TIMER

5

RELAYS B1-B6

F1 15A F2 5A F3 15A F4 20A

F2 THROTTLE F3 CONSOLE ACCESSORY F4 MACHINE ACCESSORY F5 IGNITION

13 DRILL FLUID CONTROLLER

14

8 7

15

4

1

BLK (1)

TO PIPE LOADER CABLE

BLK{1} ORG/BLU{13}

ORG (3)

ACC. SOCKET BLU/RED {33}

2 GRN/BLK PUR/GRN PUR/ORG {89} WHT/PUR {48} {82} BLU BLU/YEL GRA {72} BLU {60} {50} {90} {30} YEL/GRN GRA\GRN {85} GRN {91} BRN {61} {29} TAN/GRN CAVITY PLUG 31 21 11 1 {84} TAN/BLU 32 22 12 2 YEL/BLU {24} 33 23 13 3 {86} CAVITY PLUG 34 24 14 4 GRN/BLU GRN {88} {31} 35 25 15 5 YEL/RED YEL/BRN {42} {87} CAVITY PLUG 36 26 16 6 GRA/BLU ORG/GRN 37 27 17 7 {80} {12} BLU/ORG 38 28 18 8 CAVITY PLUG BLK {27} 39 29 19 9 {1} PUR/YEL 40 30 20 10 {83} CAVITY PLUG PUR/ORG CAVITY PLUG {25} BLK/WHT ORG/BRN {64} GRA/BLK GRA/YEL {15} BLK/GRN WHT/BLK {36} CAVITY PLUG {37} {81} {10} CAVITY PLUG CAVITY PLUG

03

ORG/GRN{12}

16 WARNING ALARM BLK BLK {1} {1}

YEL {66}

YEL {66}

FOR LOADING CONNECTOR ONLY

9

BK

G

R

W

YEL 16{66}

BLK 16{1} BLK 16{1} COLE HERSEE 4 WAY FEMALE

YEL 16 {66}

TO CONSOLE CABLE

ID0091185

193

ELECTRICAL DIAGRAM

RELAY PANEL HARNESS BEGINS WITH S/N: 2T0001 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

348-848 1 214-500 1 216-521 1 215-914 1 215-238 1 217-811 5 217-710 12 217-937 1 217-184 1 217-017 1 217-826 2 217-805 4 217-791 2 217-809 1 217-812 2 214-301 1 106-282 2 106-280 2 306-603 1 217-765 1

DESCRIPTION

REMARKS

ELECTRICAL PANEL (RELAY) RELAY PANEL HARNESS DIODE BLOCK DRILL FLUID CONTROLLER FUSE (AGC, 3 AMP) FUSE (ATC, 15 AMP) MICRO RELAY (SPDT) START BY-PASS DELAY TIMER DELAY TIMER (2-SECOND) CONNECTOR (4-WAY, FM) MINI RELAY (SPDT) FUSE (MAXI, 20 AMP) FUSE (MAXI, 40 AMP) FUSE (ATC, 5 AMP) FUSE (ATC, 20 AMP) ACCESSORY SOCKET DRIVE RIVET (1/8" X 1/2") WASHER (1/8", ALUM) AUDIO ALARM INDICATOR SWITCH

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0091185

194

ELECTRICAL DIAGRAM MOBILE STATION HARNESS JT1720

6 ORG YEL/RED {42} GRA/WHT {11} {78} BLU/ORG {27} G F CAVITY PLUG E H GRA/RED A {52} J B D P PUR/ORG C TAN/WHT K {25} N L M {76} TAN/GRN CAVITY PLUG {77} BLK (1) RED/YEL GRA/GRNGRA/RED {68} {79} {52}

IGNITION SWITCH

COLD START SWITCH

BAT ST

IGN

ACC

WHT/BLK {10}RED/BLU {3} ORG/BLU ORG {9} {8}

5 PUR {20} C

2

1

A

D

6

5

4

B

PNK GRN BLU {25} {77} RED{27} BLK {52} {1} J H K WHT G A B C L WHT/GRN {11} F D M E N P BRN {68} YEL {79} {42} GRA ORG CAVITY {78} {76} PLUG CAVITY PLUG

3

GROUND

BRN/ORG {21}

4 WHT/BLK {10} ORG/BLU RED/BLU {9} {3} ORG BLK {1}

I G

{8} BLK {1} PUR {11}

VOLT METER HOUR METER

8

ORG/BLK{43} GRA/WHT TAN/GRN {77} {78} GRA/GRN 5 6 7 8 {79} 4 3 2 1 BLK TAN/WHT {1} {76} GRA/RED RED/YEL {52} {68}

9

+ -

BLK{1}

3

GRA/WHTTAN/GRN GRA/GRN (78) (77) CAVITY (79) PLUG 5 6 7 8

7

4 3 2 1

BLK TAN/WHT RED/YEL (1) (76) (68) GRA/RED (52)

1

{11}ORG {24} TAN/BLU {1}BLK

FLUID FLOW SPEED SENSOR

LEFT TRACK GRA/WHTC (78) 3 ORG/WHT 2 (69A) TAN/WHT A (76)

D 6 5 4

1

B

10

11 D 6

2

5 4

1

B

RIGHT TRACK ORG/WHT WHT/ORG (69) (69A) D A C B

TO ENGINE/FRAME HARNESS

ORG/WHT WHT/ORG (69) (69A) GRA/RED (52) BLK (1)

BRN{29} BLK {1}

TAN/GRN C (77) 3 ORG/WHT 2 (69A) A GRA/GRN (79)

13

RED WHT

BLK

3 5

1 4 2

WHT/ORG RED/YEL (69) (68)

TAN/GRN CAVITY PLUG {77} TAN/WHT {76} GRA/WHT ORG/BLU {78} {9} ORG {8} GRA/RED L K M {52} GRA/GRN J N C {79} TAN/BLU B D H P PUR/ORG {24} A {25} WHT/BLK X R G E BLU/ORG {10} F {27} W S BRN BRN/ORG T U V {29} {21} RED/BLU ORG/BLK BLK {43} {3} YEL/RED {1} ORG PUR {42} {11}CAVITY PLUG {20}

12

03

ID0109750

195

ELECTRICAL DIAGRAM MOBILE STATION HARNESS JT1720 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

214-386 1 217-568 1 215-128 1 215-129 1 217-917 1 215-415 1 214-852 1 214-961 214-962 214-010 1 214-465 1 190-896 190-897 190-1551 1 214-496 1 197-074 1 214-559 1 214-377 1 214-442 1 217-911 2 217-710 1 214-443 1

DESCRIPTION

MOBILE STATION HARNESS FUEL SENDER HOUR METER VOLT METER ROCKER SWITCH (DPDT) OFF-(ON) NITE-LIGHT (12V DC) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT SPEED SENSOR COILED CABLE (15') CABLE CONN REPLCMNT KIT (FM) CABLE CONN REPLCMNT KIT (M) GROUND DRIVE CONTROL GROUND DRIVE CONTROL REBUILT GRD DRV CONTROL GROUND DRIVE CONTROL GROUND DRIVE CONTROL GROUND DRIVE HARNESS ROCKER SWITCH (SPDT) (ON)-OFF-(ON) MICRO RELAY (SPDT) RESISTOR CONNECTOR

REMARKS

USED WITH 214-377

WITH CORD WITH CORD WITH CORD WITH CORD WITHOUT CORD

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0109750

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

GROUND DRIVE CONTROL

14

TEST PORT

3 18

9

2

6 8

9 4

5 12

13 14 15 PINOUT: RED - A - POWER BLU - B - RIGHT TRACK FWD BRN - C - RIGHT TRACK REV

7

16

ORG - D - LEFT TRACK FWD GRA - E - LEFT TRACK REV YEL - F - E-STOP WHT - G - E-STOP

17

PNK - H - THROTTLE DOWN GRN - J - THROTTLE UP BLK - K - GROUND WHT/GRN - L - JUMPER TO M WHT/GRN - M - JUMPER TO L N - CAVITY PLUG P - CAVITY PLUG

11 10 1

06

17

ID0186077

215

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

214-614 106-790 274-998 214-615 157-040 157-017 105-775 211-024 211-021 106-876 214-497 214-498 116-933 106-894 14. 157-039 15. 217-896 16. 214-570 17 . 116-549 18. 215-1921

QTY

DESCRIPTION

1 PUSH BUTTON SWITCH (SPST) OFF-(ON) 1 SCREW 1 DECAL 1 KILL SWITCH 1 O-RING 1 O-RING 1 D-RING 1 COILED CORD-FEMALE 1 STRAIN RELIEF 6 SCREW 1 LOWER HOUSING 1 UPPER HOUSING 1 HANDLE 2 SCREW (#8-32 X 1" PLPS SS) 2 O-RING 1 TOGGLE SWITCH 1 TOGGLE SWITCH (DPDT) ON-OFF-ON AR ROPE GASKET ( USE 27" ) 2 TOGGLE SWITCH BOOT (SEAL)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS.

NOTE:

06

ID0186077

216

NOTES:

ID0134963

217

ACCESSORIES

218

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

219

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

220

NOTES:

ID0134963

221

MISCELLANEOUS

ID0135063

222

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

223

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

224

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

225

226

JT1720 Related Publications Component

Ass’y

P/N

Model: JT1720 .................. Parts Manual .................................................................... .............. 053-484 JT1720 .................. Operators Manual ............................................................ .............. 054-520 JT1720 .................. Repair Guide (Service Manual) ....................................... .............. 055-515 JT1720 .................. Supplementary Maint Guide - Trenchless ....................... .............. 055-485 JT1720 .................. Special Tools Guide ......................................................... .............. 052-901 Engine: John Deere ............ Parts Manual - 4045DF150 ...................................... 194-820 ...... 053-059 John Deere ............ Operators Manual - 4045DF150 ...................................... .............. 054-049 John Deere ............ Service (Shop) Manual - 4045DF150 .............................. .............. 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 306-835 Element (primary) ............................................................................................ 197-763 Element (secondary) ........................................................................................ 197-764 Oil Filter Element (spin-on) - John Deere (4045DF150) .................................................. 194-815 Fuel Filter Element (spin-on) - John Deere (4045DF150) ................................................ 194-816 Fuel Strainer (04H) ........................................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) ............................................................ 149-840 Water {H2O}: Water Strainer (2.250” x 7.0”, 12 Mesh) - Y-Strainer ....................................................... 159-503

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER..01

ID0222630

227

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

228

229

ID0040564

230

ID0135281