Ditch Witch JT1720 Mach 1 Parts Manual 053-079

JT1720 Mach 1

Parts Manual

CMW®

Issue 9

053-079

1

JT1720 Mach 1 ISSUE NO. 09PL-05/17 For Replacement Copy Order P/N 053-079

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT1720 Mach 1 Directional Drilling System

Copyright 2004, 2005, 2007, 2012, 2014, 2015, 2017 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

5

Decals

Decal Location - JT1720 Mach 1 .................... 8

Engine Components

Air Filter System ........................................ 22 Coolant System ......................................... 20 Engine (85hp) - John Deere Diesel ............... 14 Hood/Cover - Engine .................................. 24 Radiator ................................................... 18

Operator’s Station

Console - Rear .......................................... 38 Dual Axis Joystick ..................................... 36 Operator’s Station Gauges ...................... 32 Seat Mount ............................................... 28

Track Frame Components

Cylinder - Grease ........................................ 50 Fuel Tank .................................................. 54 Gearbox - Ground Drive................................ 44 Idler - Front ................................................. 46 Idler Roller - Rubber Track ........................... 48 Stabilizer .................................................. 52 Track Group - Rubber ................................. 42

Anchor Systems

Auto-Anchor System ................................ 58 Spring Loaded Pin .................................... 60

Lubricator Systems

Applicator ................................................. 68 Auto-Lubricator Assembly ......................... 64 Grease Pump ........................................... 66

Drill Frame Components

Battery Box .............................................. 80 Carriage ................................................... 82 Drill Frame ............................................... 72 Gearbox - Rotation Planetary ......................... 86 Gearbox - Thrust Planetary ........................... 76 Pivot, Drill Frame ..................................... 74 Wrench, Backup ....................................... 84 Wrench, Front .......................................... 78

Pipe Loader Systems

Pipe Box.................................................... 98 Pipe Loader - Cover ................................. 102 Pipe Loader - Mount .................................. 90 Shuttle - Back ............................................ 94

Shuttle - Front ............................................ 92 Shuttle Guard ........................................ 100 Shuttle Stop .............................................. 96

Fluid Systems

Antifreeze Kit .......................................... 112 Check Valve ........................................... 114 Fluid Pump Plumbing ............................ 106 Fluid Pump ............................................ 110 Wash Wand ........................................... 116

Hydraulics

Anchor Control Hydraulics ..................... 164 Auto-Lubricator Hydraulics .................... 166 Auxiliary Valve Hydraulics ...................... 142 Console Hydraulics, Right ..................... 162 Gripper Cylinder ..................................... 176 Gripper Hydraulics ................................. 154 Ground Drive Hydraulics ....................... 138 Ground Drive Valve ................................ 140 Heated Hose Kit ..................................... 168 Hydraulic Cylinder (2” x 1” x 24”) ................ 178 Hydraulic Cylinder (2.5” x 1.25”) ................. 180 Hydraulic Cylinder (3” x 1.5”) ..................... 182 Hydraulic Cylinder (3.5” x 1.75”) ................. 184 Hydraulic Diagram .................................. 124 Hydraulic Motor ...................................... 172 Hydraulic Motor (Thrust) ........................... 170 Hydraulic Oil Cooler ................................ 126 Hydraulic Reservoir ................................ 136 Hydraulic Schematic .............................. 120 Load Sense Hydraulics .......................... 134 Load Sense Pump .................................. 174 Lubricator Hydraulics .............................. 148 Mud Pump Hydraulics ........................... 160 Pipe Loader Hydraulics ......................... 146 Rotation Motor Hydraulics ..................... 130 Set-up Hydraulics .................................. 158 Shuttle Position Hydraulics .................... 156 Thrust Motor Hydraulics ........................ 128 Thrust/Rotation Hydraulics .................... 132 Wrench Hydraulics - Backup .................... 152 Wrench Hydraulics - Front ...................... 144 Wrench Hydraulics - Upper ..................... 150

6

Electrical

Console Harness .................................... 204 Drill Frame Sensor - Front ....................... 226 Drill Frame Sensor - Rear ....................... 228 Electrical Diagram - Engine/Relay ............. 198 Electrical Diagram – Frame/Engine ............ 196 Electrical Schematic ............................... 188 Electrical Strike System ......................... 224 Ground Drive Control .............................. 230 Hydraulic Filter Harness .......................... 210 Pipe Loader Harness .............................. 212 Rear Stop Harness ................................. 218 Relay Panel Assembly ........................... 222 Right Console - Electrical ......................... 220 Wrench Switch Harness .......................... 216

Accessories

Fluid Mixing Accessories ....................... 234

Miscellaneous

Bolt/Nut Torque Chart ............................. 238 Filters ..................................................... 242 Optional Kits .......................................... 242 Parts Manual Change Request ............. 243 Related Publications .............................. 242 Replacement O-Ring Chart .................... 241 Warranty Registration ............................ 246

7

DECALS

ID0135069

8

DECAL LOCATION JT1720 MACH 1

VIEW ROTATED 90º

22

23

21

46 40

49 11 16

3

17

1 18

19

17

20 2

42

15 35

26 36 13 14

8 48

47

10

6

9

5

7

35

36

4 44

27

07

ID0134580

9

DECAL LOCATION JT1720 MACH 1

VIEW ROTATED 180º 24

34

34

34

41 31 8

35 36 37 2

34

25

28 29

38 6 VIEW ROTATED 180º

43

12

34 14 35

33

24 39

36

32

07

ID0134580

10

DECAL LOCATION JT1720 MACH 1

14.6” 1.5”

1.0”

21.2”

19.4”

10.0” 1.0”

2.5”

30

30

2.0”

2.0”

1.0”

1.0”

24

24 1.0”

07

1.0”

ID0134580

11

DECAL LOCATION JT1720 MACH 1 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

QTY

DESCRIPTION

275-874 DECAL KIT - JT17M1 273-224 1 ANCHOR ROTATION-THRUST 2 DANGER ROTATING SHAFT 275-197 1 SOUND POWER 274-291 1 THRUST-ROTATION-FLUID 273-189 1 MACH 1 IDENTIFIER 273-186 274-877 AR GRAPHIC STRIPE (SOLD PER INCH) 1 JOYSTICK-INDICATOR LIGHTS 273-190 275-449 2 DITCH WITCH LOGO PLACARD 1 JET TRAC PATENT (S) 274-480 1 WARNING READ OPERATOR MANUAL 273-475 274-886 1 JT1720 MODEL-ID 1 NOTICE ELECTRICAL SYSTEM 275-033 1 WITCH GRAPHIC STRIPE 274-431 2 DANGER ELECTRUCUTION 274-049 274-883 1 DITCH GRAPHIC STRIPE 1 NOTICE OIL LEVEL 275-400 275-355 2 CAUTION HOT PARTS 1 RESERVOIR (THF) 275-120 1 ENVIRO HYDRAULIC RESERVOIR 274-672 1 WARNING JOBSITE HAZARD 274-050 1 NOTICE OIL LEVEL 274-198 1 FLOW-LUBE-GRIPPER 273-183 1 PIPE-LIFT-SHUTTLE 273-184 1 PIPE WRENCHES 273-223 10 WARNING MOVING PARTS 275-184 1 JT1720M1 PIPELOADER 273-313 1 DANGER WRENCH 273-278 1 TRACKER CONTROL 273-198 274-849 1 SETUP CONTROL PANEL 273-222 1 COLD START-IGNITION-GAUGES 275-326 8 WARNING CRUSHING WEIGHT 273-452 1 NOTICE COOLANT 274-375 1 MASTER DISCONNECT SWITCH 270-5127 1 BATTERY 275-230 6 DANGER STRIPE 1.75” X 18” 274-318 5 TIE DOWN LOCATION 274-442 5 LIFT LOCATION 1 WARNING ONE CALL NOTIFICATION 274-724 1 FUEL TANK (DIESEL) 275-148 1 WARNING SLOPE PARKING 275-383 1 BORE-PIPE-THROTTLE 273-182 273-146 1 NOTICE ADD COOLANT 273-225 1 SHUTTLE STOP INDICATOR 274-876 1 DITCH WITCH GRAPHIC STRIPE 273-230 1 ENGINE-STOP 273-267 2 DITCH WITCH BATTERY 273-235 1 CONSOLE ELECTRICAL CENTER 273-312 1 JT1720M1 RELAY PANEL 273-315 1 JT1720M1 TEST PORTS 274-940 1 INDICATOR 273-313 1 JT1720M1 PIPELOADER

REMARKS

SEE FOOTNOTE 2 USE 1 @ 50”

SEE FOOTNOTE 1

4 PER BOX

4 PER BOX

1 NOT SHOWN; PLACE BY D-RING ON FRONT OF MAIN FRAME 1 NOT SHOWN; PLACE BY D-RING ON FRONT OF MAIN FRAME

SEE FOOTNOTE 3 DECAL LOCATED ON INSIDE OF PANEL DECAL LOCATED ON INSIDE OF PANEL

FOOTNOTES

1. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL. 2. NOT PART OF KIT. FOR EUROPEAN UNITS ONLY. 3. lOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

07

ID0134580

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

17

18

19

20

21

22

AIR FILTER SYSTEM

11 18 6

25 1

12 7 3

16

22

2

4

8 31

9

15

23 29

28 17

9

17

17

24

30 5

32

26 27

20 14

18

10 21

13 19

21 18

05

ID0070617

23

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

149-631 1 110-169 1 106-163 2 362-926 1 197-762 1 197-763 197-764 107-194 1 110-195 2 305-256 1 107-096 2 110-249 2 215-231 1 105-603 1 105-530 1 196-331 1 348-830 1 348-846 1 194-788 1 110-134 1 348-637 1 105-894 6 106-382 6 116-108 AR 194-815 155-241 2 105-204 1 105-078 1 115-686 1 105-836 2 309-913 106-162 106-386 106-380 195-841 106-386 110-367 -

DESCRIPTION

AIR INTAKE HOSE WORM CLAMP (2.812" TO 3.750") FLG SCREW (M8-1.25 X 30MM) MOUNTING CLAMP (7.170") AIR FILTER PRIMARY ELEMENT SAFETY ELEMENT FLG SCREW (M8-1.25 X 50MM) BOLT-ON CLAMP (3/4", PER HALF) BACKUP SPACER LOCKNUT (M8-1.25, NLK) WORM CLAMP (1/4" TO 5/8") LINEAR ACTUATOR CABLE PIVOT COTTER PIN (1/16" X 3/4") CABLE (LINEAR ACTUATOR) HOSE SUPPORT PLATE RESTRICTION INDICATOR SUPPORT RESTRICTION INDICATOR (25"H20) WORM CLAMP (2.062" TO 2.750") FIREWALL LOCKNUT (M10-1.50, PRV TRQ, 10.9) FLG LK SCREW (M10-1.50 X 20MM) BULK HOSE (5/16", SOLD PER 1") OIL FILTER ELEMENT S/O COUPLER (02N-05H90) EYE BOLT (1/4-NC X 1-1/2") NUT (1/4-NC) BULK EDGE (5/32", SOLD PER 1") FLG LOCK BOLT (1/4-NC X 1/2") CLAMP BRACKET FLG SCREW(M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) VALVE/CANISTER BRACKET FLG LOCKNUT (M8-1.25) WORM CLAMP (3-1/4" TO 4-1/8")

REMARKS

USE 1 @ 24"

USE 1 @ 9"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0070617

24

25

26

NOTES:

ID0134963

27

OPERATOR’S STATION

28

SEAT MOUNT 7 46

1

44

45

32

25

6

37 4 3

2

31

29

35 39

33

34 36 30

10 11

5

12

8 9

42

15

13

20 26 38

28

24

40

41 16 17

21 23 22 27

14 19

18

43

VIEW ROTATED 180v

14

ID0070872

29

SEAT MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

117-439 1 117-572 117-914 1 117-912 214-964 214-965 117-573 191-170 191-171 191-172 310-634 1 105-003 4 107-095 9 348-694 1 106-551 9 211-004 1 105-833 8 106-413 8 107-206 2 105-057 2 125-739 4 179-240 1 110-348 2 179-244 1 350-275 2 348-695 1 106-992 4 106-386 4 348-711 1 309-234 1 303-956 1 314-591 117-558 2 214-961 217-309 110-757 2 110-596 111-026 2 115-320 1 110-981 AR 215-799 1 322-362 2 105-806 1 107-096 1

DESCRIPTION

REMARKS

SEAT ASS'Y W/ ARM REST SEAT CUSHION W/SWITCH SEAT ASS'Y W/ ARM REST SEAT CUSHION ASSM'Y W/SWITCH SEAT SWITCH W/ BOOT SEAT SWITCH HARNESS BACK CUSHION L. ARMREST KIT R. ARMREST KIT SEAT SLIDE KIT SEAT PLATE FLG LOCKNUT (5/16-NC) FLG SCREW (M8-1.25 X 16MM) LEFT COVER CLIP NUT (M8-1.25) LEFT CONSOLE FLG LOCKNUT (1/2-NC) CARRIAGE BOLT (1/2-NC X 1") SCREW (M12-1.75 X 35MM) WASHER (9/16") COMPOSITION BUSHING (1.756") PIN POP RIVET (3/16" X .664") PIN ALUMINUM SLEEVE (1/16") FLOOR TREAD FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) SEAT MOUNT RIGHT COVER RIGHT CONSOLE RIGHT CONSOLE ACCESS DOOR ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUST, LOCKING) KEY (PAIR) BOLT-ON CLAMP (1-1/4", PAIR) GROMMET (1-1/2") BULK CABLE (1/16",SOLD PER 1') VOLTAGE STAKE BACKUP SPACER SCREW (M8-1.25 X 25MM) LOCKNUT (M8-1.25, NLK)

OBSOLETE OBSOLETE

LOCTITE 277

USE ON JT1720 ONLY

BEGINS WITH S/N: 2X0106 OBSOLETE, INCL KEYS

USE 1 @ 12"

NOT SHOWN

FOOTNOTES:

14

ID0070872

30

SEAT MOUNT REF PART NO. NUMBER

QTY

31. 344-0001 1 500-1962 32. 110-223 1 33. 106-237 1 34. 106-093 1 35. 110-222 1 36. 110-224 1 37. 110-253 2 38. 105-297 4 39. 106-739 2 40. 106-391 2 41. 106-758 2 42. 214-908 1 43. 310-612 1 44. 211-026 1 45. 106-049 1 46. 106-048 1

DESCRIPTION

UMBRELLA (6.5') UMBRELLA POLE (16") LATCH BRACKET LOCKNUT (M6-1.00,PRV TRQ,NLK) SCREW (M6-1.00 X 45MM) HOOD LATCH ANCHOR BRACKET POP RIVET (3/16" X 1/2") BOLT (1/4-NC X 3-1/4") SHLD BLT (M12 X 20MM,M10-1.50) WASHER (M12) LOCKNUT (M10-1.50) OFF-ON KEY SWITCH PIVOT PLATE COVER DIODE PACK (DEUTSCH) BOLT (#10-24 XŲ", PLPS) LOCKNUT (#10-24)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS. USE ON JT1720 ONLY

NOT SHOWN

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

14

ID0070872

31

32

OPERATORS STATION GAUGES 2

26

37 32

4 19

2 10 20

30

11

2

1

34

24 35 20

2

3

33

7 8

23

17

7

39 29

16

7

36

20

41 27

18

28

38 21 5 20 25 15

9

13

22 6 40 12 14

31

13

ID0070818

33

OPERATORS STATION GAUGES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

214-566 1 214-489 6 217-916 1 217-911 1 211-009 1 217-724 1 217-206 1 214-943 1 215-754 1 362-929 3 362-931 1 211-014 1 258-045 1 258-036 1 215-131 1 215-415 1 258-037 1 215-133 1 215-415 1 217-020 1 217-027 1 217-036 1 217-074 2 217-046 217-241 1 215-1224 1 190-1740 1 197-104 217-221 1 110-560 2 106-640 19 106-237 8 306-607 1 306-608 1 214-840 1 N/A 1 106-574 3 348-896 1 501-343 2 106-048 2 319-412 1

DESCRIPTION

POTENTIOMETER ROCKER SW (DPDT) (ON)-OFF-(ON) ROCKER SWITCH (DPDT) ON-OFF-ON ROCKER SWITCH (SPDT) ON-OFF-ON LEFT CONSOLE COVER BUTTON SWITCH (SPST) BUTTON SWITCH (SPST) BUTTON SWITCH (SPST) MC INSULATOR (2-TERMINAL) SWITCH PANEL SWITCH PANEL RIGHT CONSOLE COVER GAUGE (4000 PSI) HYD PRESSURE GAUGE (6000 PSI) OIL PRESSURE GAUGE NITE-LIGHT KIT (12V DC) WATER TEMPERATURE GAUGE FUEL GAUGE NITE-LIGHT KIT (12V DC) PILOT LIGHT INSERT (RED) HYD OIL HI TEMP INSERT (YELLOW) HYD OIL PSI LENS REFLECTOR BULB (12V DC) ESID MODULE DUAL AXIS JOYSTICK JOYSTICK REPLACEMENT KIT REMANUFACTURED 214-565 JYSTK FLOW METER DISPLAY POP RIVET (3/16" X 1/2", ALUM) BOLT (M6-1.00 X 20MM, BUT SOC) LOCKNUT (M6-1.00, PRV TRQ, NLK) HORN BUTTON BUTTON COVER GREEN LED (12V DC) REMOTE DISPLAY CLIP NUT (M6-1.00) COVER PLATE BOLT (#10-24 X 1/2", SOC) LOCKNUT (#10-24) FLOW METER WEATHER COVER

REMARKS

OPTION

OPTION

OBSOLETE, REPLACE WITH 190-1740 SEE FOOTNOTE 1 OBSOLETE

FOR UNITS WITHOUT REMOTE DISPLAY

NOT SHOWN:

319-412 1 FLOW METER WEATHER COVER 215-1787 1 JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1. JOYSTICK JUMPER 215-1787 IS NEEDED TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

13

ID0070818

34

OPERATORS STATION GAUGES REF PART NO. NUMBER

30.

31.

32.

33.

34.

35 36.

37.

38.

39.

40.

41.

QTY

274-940 1 348-960 1 310-184 1 214-563 1 150-1444 1 217-912 1 214-701 5 217-908 2 214-489 2 105-186 4 105-815 4 105-215 6 116-203 AR

DESCRIPTION

INDICATOR RIGHT CONSOLE COVER LEFT CONSOLE COVER RED LED 12V PRESSURE GAUGE (2000PSI) ROCKER SWITCH (DPDT) ON-ON-ON STATUS LIGHT ROCKER SWITCH DPDT ON-ON-(ON) ROCKER SW (DPDT) (ON)-OFF-(ON) NUT (#10-24) BOLT (#10-24 X 1", PAN SLT) NUT (#6-32) GROMMET (9/16")

REMARKS

JT27M1 & AT27M1 JT17M1

NOT SHOWN:

FOOTNOTES:

13

ID0070818

35

36

DUAL AXIS JOYSTICK

4

4

2

5

1

3

OLD STYLE

05

ID0121812

37

DUAL AXIS JOYSTICK REF PART NO. NUMBER

1.

QTY

215-1224 215-1714 500-1433 107-410 214-614 214-616 -

2.

3.

4.

5.

DESCRIPTION

REMARKS

DUAL AXIS JOYSTICK DUAL AXIS JOYSTICK JOYSTICK HANDLE ASSEMBLY SCREW (#2.5 X 8", PAN,PLASTIC) PUSHBUTTON SW (SPST) OFF-(ON) PUSHBUTTON SW (SPDT) ON-ON

OBSOLETE, ENDS WITH S/N __________, SEE FOOTNOTE 1 BEGINS WITH S/N __________, SEE FOOTNOTE 1 INCLUDES REF NO.'S 3, 4 & 5

JOYSTICK JUMPER

SEE FOOTNOTE 1

NOT SHOWN:

215-1787 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

05

ID0121812

38

REAR CONSOLE JT17M1

23 24 0 25

1

21 22

2

3 26

7

4

29

5

20 6

19

33

8 32

28

9 11

1

31 16 37

17

30 12

18 34

36

13

35

15

27 14

05

ID0070558

39

REAR CONSOLE JT17M1

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

348-582 1 348-821 1 348-822 1 348-823 1 106-395 4 106-128 1 106-561 1 130-101 3 106-385 2 516-093 1 153-589 1 106-551 4 306-426 1 106-093 2 106-387 4 106-383 4 214-852 1 214-961 214-962 215-2594 1 215-129 1 215-415 117-558 1 214-961 217-309 110-757 1 110-596 348-583 1 110-218 1 105-832 4 105-836 4 106-380 4 110-442 2 110-439 1 115-671 AR 105-524 1 348-928 1 250-603 1 106-282 4 348-824 1 105-832 2 105-836 2 306-425 1 106-670 2 106-378 2

DESCRIPTION

LEVER PANEL LEFT CONTROL LEVER CONTROL LEVER RIGHT CONTROL LEVER WASHER (M8, HARDENED) BOLT (M8-1.25 X 110MM) LOCKNUT (M8-1.25, PRV TRQ, 10.9) CONNECTOR LINK (#50) FLG LOCKNUT (M6-1.00) HYD CONTROL VALVE HYD CONTROL VALVE CLIP NUT (M8-1.25) REAR CONSOLE SCREW (M6-1.00 X 45MM) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30MM) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT HOUR METER VOLT METER NITE-LIGHT KIT (12V DC) ADJUST LEVER LATCH (LOCKING) KEY, PAIR LOCK PLUG 4/LATCH LEVER LATCH (ADJUST, LOCKING) KEYS (PAIR) CONSOLE DOOR STEP HINGE (12.59") FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 1/2") FLG LK SCREW (M8-1.25 X 16MM) HANDLE (3/8-NC, GREEN) HANDLE (3/8-NC, BLACK) BULK EDGE (1/16", SOLD PER 1") ROLL PIN (1/8" X 3/4") PROP ROD S/N TAG - MACHINE ATTACHMENT DRIVE RIVET (1/8" X 1/2") LEVER BRACKET FLG LOCKNUT (1/4-NC) FLG LOCK BOLT (1/4-NC X 1/2") COVER NUTSERT (M6-1.00) FLG LK SCREW (M6-1.00 X 12MM)

REMARKS

BEGINS WITH S/N: 2X0106

USE 1 @ 13"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0070558

40

NOTES:

ID0134963

41

TRACK FRAME

ID0134868

42

TRACK GROUP

FRAME

25 26

27

11

24 21

22 23

20

10

19 18

16 12 9

15

13

17

28 14

1

8 7 6 5 4 3 2

13

ID0025312

43

TRACK GROUP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

348-512 2 315-175 2 170-336 2 353-403 2 353-482 2 117-122 2 353-402 2 151-161 2 353-473 2 157-099 2 106-204 4 166-172 2 106-341 4 155-581 2 500-347 106-355 4 170-335 14 106-387 2 107-118 14 106-442 14 106-340 4 106-392 4 105-1352 2 105-917 2 105-501 2 174-008 2 140-1084 2 166-857 2 348-962 2 106-383 2 324-456 2

DESCRIPTION

RUBBER TRACK GROUND DRIVE TRACK FRONT IDLER ROLLER YOKE SPRING PLATE COMPRESSION SPRING SPACER TUBE GREASE CYLINDER STOP TUBE O-RING (042 D70) BOLT (1/2-NC X 1-1/2", SOC) GEARBOX (5.44:1) SCREW (MI6-2.00 X 70MM) HYD MOTOR SEAL REPAIR KIT FLG NUT (M16-2.00, 10.9) IDLER ROLLER FLG LOCKNUT (M10-1.50) SCREW (M16-2.00 X 160MM) FLG LOCKNUT (M16-2.00, PRV TRQ) SCREW (M16-2.00 x 50MM) WASHER (M16) WASHER (1.265) CASTLE NUT (1-1/4-NF) COTTER PIN (1/8" X 2") SPROCKET (11T) SPROCKET (11T) KEY (.437" X 1.950") HOSE PROTECTOR FLG LK SCREW (M10-1.50 X 30MM) TRACK SUPPORT

REMARKS

OBSOLETE

TORQUE TO 100 FT-LB GROUND DRIVE TORQUE TO 159 FT-LB

TORQUE TO 525-675 FT-LB ENDS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0025312

44

GEARBOX

GROUND DRIVE

21 26 27

25

11

24

10 6

7

5

8

4

3

2

1

22

9 23 15 14 16

13

31

17 18 20

12

30 28

19 29

13

ID0043037

45

GEARBOX

GROUND DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

166-172 168-052 105-069 105-024 168-051 126-185 182-220 126-017 179-235 168-053 125-270 125-269 160-449 140-1084 125-326 125-327 155-881 105-1352 105-917 105-501 166-857 106-857 106-866 348-749 348-254 165-800 165-801 165-802 157-099 155-581 106-204 115-025

QTY

DESCRIPTION

GEARBOX (5.44:1) 1 INPUT PINION 1 WASHER (.406") 1 LK BOLT (3/8-NC X 3/4", NLK) 1 CLUSTER GEAR 2 BEARING CAGE (1.50 WD) 1 SPACER 2 BEARING RACE (1.25") 1 PIN 1 OUTPUT GEAR 1 TAPERED RACE (3.265") 1 TAPERED BEARING (1.75") 1 SHAFT 1 11 TOOTH SPROCKET 1 TAPERED RACE (3.75") 1 TAPERED BEARING (1.750") 1 INTERNAL SEAL (1.750") 1 WASHER (1.265) 1 CASTLE NUT (1-1/4-NF) 1 COTTER PIN (.125" X 2.0") 1 KEY (.437" X 1.95") 14 SCREW (M10-1.50 X 55MM, SOC) 1 DOWEL PIN (M10 X 30MM) 1 HOUSING (MACHINED) 1 CAST COVER, MACHINED 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 O-RING (042 D70) 1 HYD MOTOR 2 BOLT (1/2 - NC X 1.50", SOC) 4 PLUG (08N, SQ FM, MAG)

REMARKS

INCLUDES REF. NO.'S 1-12, 14-16, 21-31 TORQUE TO 45 FT-LBS

SUPERSEEDES 174-008

TORQUE TO 525-675 FT-LBS TORQUE TO 45 FT-LBS

AS REQUIRED AS REQUIRED AS REQUIRED USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0043037

46

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

47

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

48

IDLER ROLLER

1

2

1

06

ID0024145

49

IDLER ROLLER REF PART NO. NUMBER

1 2

170-335 125-124 353-487

QTY

DESCRIPTION

- IDLER ROLLER 2 BALL BEARING (.631) 1 SPACER TUBE

REMARKS

INCLUDES REF NO.'S 1, 2

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0024145

50

GREASE CYLINDER

1

6 5

4

3

2

03

ID0113534

51

GREASE CYLINDER REF PART NO. NUMBER

151-161 1. 353-404 2. 153-501 3. 155-732 4. 155-704 5. 115-019 6. 159-093

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (224 D90) 0-RING (224 D70) ZERK (02N) RELIEF VALVE (5/8-NF, 02N)

INCL REF NO.'S 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113534

52

53

54

55

56

NOTES:

ID0134963

57

ANCHOR SYSTEMS

58

59

60

61

62

NOTES:

ID0134963

63

LUBRICATOR

ID0134899

64

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

65

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

66

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

67

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

68

APPLICATOR

2

1

1

3

5

4

03

ID0138652

69

APPLICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

305-911 106-385 306-423 116-937 107-394 107-395 305-912 106-093

QTY

DESCRIPTION

2 2 1 1 4 2 1 2

BRACKET, APPLICATOR FLG LOCKNUT (M6-1.00) WIPER PARTS ASS'Y APPLICATOR WASHER (.375", ALUMINUM) RIVET (.156 X .500) SEMI-TUBUL BASE, APPLICATOR SCREW (M6-1.00 X 45MM)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138652

70

NOTES:

ID0134963

71

DRILL FRAME

ID0135290

72

73

74

75

76

PLANETARY GEARBOX

15 16

9

31

19 18 17

6 4 32

29 23 22 21 20

5

7

14 8

11 1213

33 10

30 28

3

27 26 25

2 24 1

01

ID0145964

77

PLANETARY GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

166-324 309-717 1 164-016 1 105-644 1 166-326 3 126-030 6 126-017 3 501-599 3 178-581 3 118-057 3 166-325 1 125-384 1 126-059 1 126-010 1 165-551 1 166-323 1 164-015 1 105-645 1 105-646 1 107-508 1 166-190 1 166-188 1 166-186 1 166-189 1 125-156 1 125-155 1 126-076 1 126-075 1 116-859 1 118-056 1 166-322 1 107-225 12 115-211 2 115-153 1

DESCRIPTION

REMARKS

PLANETARY GEARBOX CARRIER ASSEMBLY PLANETARY CARRIER THRUST WASHER (1") PLANET GEAR NEEDLE BEARING (1.250") BEARING RACE (1.250") DETENT BALL (.375") PLANET PIN EXT SNAP RING (1.250") SUN GEAR BEARING RACE (1.375") BEARING RACE (1.375") BEARING RACE (1.375") BACK COVER RING GEAR OUTPUT HOUSING THRUST WASHER (2.750") THRUST WASHER (2.750") THRUST RACE (2.750") SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.020") BEARING CUP BEARING (TAPERED ROLLER) TAPERED RACE (5.118") TAPERED BEARING (3.346") INT SEAL (4.000") EXTERNAL SNAP RING (2.756") SHAFT BOLT (3/8-NC X 3-3/4", GD8) PLUG (08N, SQ, MAG) PLUG (04N, SQ)

INCL REF NO'S 1, 10 - 33 INCL REF NO'S 2 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0145964

78

79

80

81

82

CARRIAGE 1 8 2

3 9

4 5

7

36

10 11

6

12 14

16 19 25 24 25

15

13

39

18

41

17

40 42

19 26 21

28

23 20

27

29

31

22 30 32

19

33 37

34

35 38

03

27

ID0070613

83

CARRIAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

106-707 4 158-945 1 185-067 1 185-074 1 106-865 1 184-749 1 153-242 1 106-397 4 166-116 1 115-534 1 118-033 1 106-806 2 129-008 1 343-192 1 347-605 1 150-724 2 105-273 4 157-019 1 106-031 8 117-246 1 301-892 1 149-274 1 106-081 6 303-806 1 303-802 2 106-825 2 130-601 2 107-045 8 105-998 8 107-043 2 309-442 1 105-894 12 343-046 8 343-047 16 343-038 4 106-332 12 125-117 1 309-678 1 106-336 2 115-529 1 303-805 1 130-602 2 309-575 1

DESCRIPTION

SCREW (M12-1.75 X 45MM, SOC) HYD MOTOR THRUST LOCKNUT (1.767-NF-18) TANG LOCK WASHER (1.792") NUT (3.25") SPACER WATER SWIVEL (12NF-12NF) WASHER (M12, HARDENED) GEAR BOX (1.78:1, ROTATION) INTERNAL SNAP RING (5.485") EXTERNAL SNAP RING (2.5") FLG LK SCREW (M12-1.75 X 25MM) ROLLER CHAIN (#140, 193 PITCH) BEARING HOUSING SLIDING SPINDLE SHAFT CYL, (1" X 2") SCREW (M12-1.75 X 30MM) O-RING (139 D90) LOCKNUT (M12-1.75, NLK) COMPRESSION SPRING SAVER SUB (1.81-6 FM DS) WRENCH COLLAR SCREW (M10-1.5 X 35MM, 12.9) PUSH PLATE WEAR PAD JAM NUT (M24-3.0) ROLLER BUSHING (#140) SCREW (M16-2.00 X 35MM, 10.9) SCREW (M16-2.00 X 40MM) SHLD BOLT (M12 X 35MM, M10-1.50) CARRIAGE LOCKNUT (M10-1.5, PRV TRQ, 10.9) SLIDE SPACER CLAMP PLATE SCREW (M10-1.5 X 70MM) BALL BEARING THRUST CHAIN CONNECTOR SCREW (M12-1.75 X 90MM) EXTERNAL SNAP RING (3.543") SLEEVE CONNECTOR LINK (#140) CHAIN ADJUSTER

REMARKS

SEE FOOTNOTE 1

USE 242 LOCTITE

TORQUE TO 55 FT. LBS

S/N 2Z1023 AND LATER ENDS S/N 2Z1022

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0070613

84

85

86

ROTATION GEARBOX 5 4 3

7 6

8

9 10

2 1 15 16

18

17

11 12 13

24 22 23 20

19

14

21

06

ID0114221

87

ROTATION GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

166-116 126-100 2 126-099 2 168-046 1 106-771 10 162-027 1 106-866 2 162-004 1 165-800 5 165-801 5 165-802 5 165-829 5 165-830 5 165-828 5 160-1102 1 159-003 1 514-123 1 162-026 1 126-076 1 126-075 1 155-869 2 115-211 2 126-157 1 126-156 1 115-896 1

DESCRIPTION

GEARBOX (1.78:1 ROTATION) TAPERED BEARING (2") TAPERED RACE (3.25") INPUT PINION SCREW (M12-1.75 X 60MM, SOC) GEARBOX HOUSING DOWEL PIN (M10 X 30MM) GEARBOX COVER SHIM (.002") SHIM (.003") SHIM (.007") SHIM (.002") SHIM (.003") SHIM (.007") OUTPUT GEAR AIR VENT (02N) PICKUP TUBE (02N-02NF90-2") OUTPUT SHAFT TAPERED RACE (5.118") TAPERED BEARING (3.346") INTERNAL SEAL (3.250") PLUG (08N,SQ, MAG) TAPERED RACE (130MM) TAPERED BEARING (80MM) EXTERNAL SNAP RING (3.875")

REMARKS

INCL REF NO.'S 1 - 24

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0114221

88

NOTES:

ID0134963

89

PIPE LOADER SYSTEMS

ID0135289

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

NOTES:

ID0134963

105

FLUID SYSTEMS

ID0135021

106

FLUID PUMP PLUMBING

32 28 27 26 32 5

17 31

TO BULKHEAD ON SEAT DECK 48

29 23 47 2

44

36 43

4

16

3 21

22 1

9

42

7 8

20

19 35

10

41

45 11

34 12

33

23 18 15

40

46

39

24

25

39

37 38

6 14

13

05

ID0146326

107

FLUID PUMP PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

149-977 1 197-065 191-022 1 191-023 1 115-120 1 115-163 1 155-084 1 159-287 1 115-671 AR 156-956 1 159-088 1 155-936 1 120-073 1 154-351 1 154-441 1 106-382 4 348-850 106-387 4 515-368 1 514-243 1 153-274 1 158-948 1 155-204 1 514-124 1 115-179 1 115-132 1 117-415 2 154-712 1 154-309 1 154-457 2 117-706 1 515-048 1 514-113 1 115-165 1 153-242 1 154-441 2 120-076 1 115-040 1 159-476 1 159-503 1 500-2080 1

DESCRIPTION

DRILLING FLUID PUMP REBUILT 149-977 MUD PUMP PACKING REPAIR KIT VALVE REPAIR KIT STR ELB (12N-12NF90, 2000 PSI) ALL THREAD (12N) SCH 80 SERVICE TEE (12N-12NF-12NF) CHECK VALVE (90 DEG, 70PSI) BULK EDGE (1/16", SOLD PER 1") CONNECTOR (08S-12N) QDC BODY (08-08SF) DUST PLUG (1/2" - 3/4") SHUT-OFF (12NF-12NF) CONNECTOR (12N-12O) REDUCER (10O-12OF) FLG LK SCREW (M10-1.50 X 20MM) RIGHT FUEL TANK COVER FLG LOCKNUT (M10-1.50) HOSE (10OFX90-68"-3000) BK CONNECTOR (10O-10O45BK) HOSE (10OFX-122"-3000) HYDRAULIC MOTOR FHC ADAPTER (20-24N) SWEDGE COLLAR (24NF-20NF, 4.5") NIPPLE (20N-6") STREET ELBOW (20N-20NF90) ABRASION SLEEVE (1.59" X 10") HOSE (10OFX-32"-2750) BK CONNECTOR (10O-10OBK) UNION (12O-12OFX90) ABRASION SLEEVE (1.59" X 17") HOSE (10OFX45-18"-3000) CONNECTOR (10O-12N90) PLUG (08N, SOC) WATER SWIVEL (12NF-12NF) REDUCER (10O-12OF) 3 WAY VALVE (24NF-24NF-24NF) NIPPLE (24N-3") Y STRAINER (1-1/2") SCREEN, Y-STRAINER (12 MESH) O-RING

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

USE 1 @ 6"

SEE FOOTNOTE 1

USED ON Y STRAINER CAP

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 499-125 - PLUNGER ROD OIL SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS. FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

05

ID0146326

108

FLUID PUMP PLUMBING REF PART NO. NUMBER

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

QTY

115-271 1 514-433 1 110-353 2 116-636 AR 115-263 1 154-488 1 154-310 1 154-311 1 117-691 1 106-204 2 515-156 1 117-717 1

DESCRIPTION

REDUCER (24N-12NF) S/O COUPLER (12N-12HSB90) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (3/4", SOLD PER 1") ALL THREAD (24N) UN RUN TEE (10OFX-10O-10O) REDUCER NUT (10OF) REDUCER STEM (04O) ABRASION SLEEVE (1.25" X 68") BOLT (1/2-NC X 1-1/2", SOC) HOSE (04OFX45-40"-3000) ABRASION SLEEVE (1.00" X 40")

REMARKS

USE 1 @ 13"

USE 242 LOCTITE

NOT SHOWN:

NOTE:

FOOTNOTES:

05

ID0146326

109

110

FLUID PUMP 25 GPM

6

6 17

5

6 5

3

4

4 3

2

13 14 10 8 18

12 1 10

7 11 9

15

16

05

ID0134677

111

FLUID PUMP 25 GPM

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

149-977 197-065 191-022 1 191-023 1 500-900 4 499-043 1 500-901 8 499-044 8 500-902 8 157-157 12 499-045 4 157-158 4 165-845 4 500-903 4 499-046 4 499-047 4 499-048 4 157-159 4 499-066 1 499-067 1 500-2012 1 499-086 4 499-087 4

DESCRIPTION

REMARKS

DRILLING FLUID PUMP REBUILT 149-977 MUD PUMP PACKING REPAIR KIT VALVE REPAIR KIT CUP (1-5/8" HSN) FLUID CYLINDER VALVE SEAT CAGE DISC & SPRING O-RING (213 D90) UMBRELLA SEAL O-RING (015 D90) CYLINDER GASKET CERAMIC CYLINDER PACKING HOLDER WASHER SEAL RING O-RING (033 D90) COUPLING (PUMP TO DRIVE MOTOR) RETAINER RING SPRING PIN 3/32" X 1.5" VALVE COVER WASHER

SEE NOT SHOWN FOR SERVICE PARTS INCLUDES REF NO.'S 1, 8, 9, 13 & 14

INCLUDES REF NO.'S 3-6 OBSOLETE OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 1 OBSOLETE, SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 1 USED ON EARLIER MODELS

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 499-125 - PLUNGER ROD OIL SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD FOOTNOTES:

1. THESE SERVICE PARTS REPLACED BY PACKING REPAIR KIT 191-022 2. THESE SERVICE PARTS REPLACED BY VALVE REPAIRT KIT 191-023

NOTE:

05

ID0134677

112

ANTIFREEZE TANK

1

7

2

3 4

6

5

08

ID0044209

113

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

190-834 364-325 348-668 514-433 106-992 106-386 348-850 500-1289

1 1 1 3 3 1

1.

2.

3.

4.

5.

6.

7.

DESCRIPTION

REMARKS

ANTIFREEZE CONVERSION KIT ANTIFREEZE TANK (3 GAL) TANK MOUNT S/O COUPLER (12N-12HB90) FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) RIGHT FUEL TANK COVER BK CONNECTOR (12NF, POLY)

INCL REF NO'S 1 - 7; SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN: 363-535 3 SPRING TAB

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTRUCTIONS 051-186 2. INCLUDES REFERENCE NO. 7

NOTE:

08

ID0044209

114

115

116

WASH WAND

1 2

3

4

5

6

7 8

08

ID0133890

117

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

259-374 150-2121 1 115-170 1 259-353 1 259-197 1 190-179 1 514-141 1 154-804 1 154-233 1 159-089 1 190-186 1

DESCRIPTION

REMARKS

WATER SPRAY GUN (PARTS ASS'Y) NOZZLE (#05, 04N, 15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-290"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0133890

118

NOTES:

ID0134963

119

HYDRAULICS

ID0135071

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

GROUND DRIVE VALVE 3

6

2

4

7B

8 9

7A

1 7C

3

4

1

4

7B

LS3

LS2 P2

9 5 2

2

MD MG

2 1

1 3000 PSI

4

5

2500 PSI

2500 PSI

3

A

B

4

02

RB T

7C

P3

LS P G

7A

8 4

B

6

A

3

ID0139730

141

GROUND DRIVE VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

516-080 501-866 2 191-099 2 501-867 2 191-100 2 499-301 4 214-434 4 N/A 2 501-869 3 191-101 3 501-870 1 191-102 1 217-897 1 501-871 1 191-103 1 501-872 1 191-104 1 501-874 1 191-102 1 501-873 1 191-105 1 214-432 1 150-4088 1 500-2487 1

DESCRIPTION

HYD CONTROL VALVE HYD FLOW CONTROL VALVE SEAL REPAIR KIT PILOT PRESSURE CONTROL VALVE SEAL REPAIR KIT SOLENOID TUBE ASSEMBLY SOLENOID COIL (SMALL) GROUND DRIVE SECTION COMPENSATOR RELIEF VALVE SEAL REPAIR KIT HYD CONTROL VALVE SEAL REPAIR KIT SOLENOID COIL (LARGE) HYD COMPENSATOR VALVE SEAL REPAIR KIT SHUTTLE VALVE SEAL REPAIR KIT HYD CHECK VALVE SEAL REPAIR KIT HYD CONTROL VALVE SEAL REPAIR KIT SOLENOID COIL HYD CONTROL VALVE SOLENOID COIL

REMARKS

GROUND DRIVE GROUND DRIVE GROUND DRIVE

GROUND DRIVE, CLOCKWISE ROTATION MUD MUD

THRUST OBSOLETE, HIGH SPEED THRUST, REPLACE WITH 150-4088 WILL NOT FIT NEW STYLE VALVES HIGH SPEED THRUST, REPLACES 501-873, USE COIL 500-2487 USED ON 150-4088, WILL NOT FIT OBS VALVES

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0139730

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

ANCHOR CONTROL HYDRAULICS

22 23

2 3

1 24

5

4

18

6 21 TO A PORT LEFT MOTOR TO B PORT LEFT MOTOR

7 11 5

20

TO A PORT LEFT CYLINDER TO B PORT LEFT CYLINDER

6

10 19 8

TO A PORT RIGHT MOTOR TO B PORT RIGHT MOTOR

9 7 12

TO A PORT RIGHT CYLINDER TO B PORT RIGHT CYLINDER

14 13

15 16 17

RETURN SUPPLY

05

ID0070577

165

ANCHOR CONTROL HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

154-235 1 154-884 1 310-337 1 156-174 2 117-686 2 515-015 4 154-220 4 117-761 1 154-964 2 154-221 2 149-064 2 106-570 3 106-386 3 158-944 1 499-443 190-641 514-063 1 515-366 1 117-696 1 106-551 4 310-505 1 106-991 4 117-707 1 214-697 1 215-2727 1 214-991 217-303 217-301 214-103 1 157-645 2 214-104 2 117-566 1

DESCRIPTION

CONNECTOR (08S-08O90) HOSE (08OFX90-60"-3000) COVER CONNECTOR (06S-06O) ABRASION SLEEVE (1.75" X 43") HOSE (06OFX90M-44"-3000) CONNECTOR (04O-06S) ABRASION SLEEVE (1.59" X 70") HOSE (04OFX90-70"-3000) CONNECTOR (06S-06O) HOSE (04OFX90L-54"-3000) SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M8-1.25) HYD CONTROL VALVE VP RELIEF SEAL REPAIR KIT RUN TEE (08S-08O-04O) HOSE (08OFX-52"-3000) ABRASION SLEEVE (2.38" X 48") CLIP NUT (M8-1.25) VALVE SUPPORT FLG LK SCREW (M8-1.25 X 20MM) ABRASION SLEEVE (1.59" X 56") STROBE LIGHT (12V, DC, GREEN) STROBE LIGHT, GREEN (LED) REPLACEMENT FLASH TUBE REPLACEMENT LENS (GREEN) BRUSH GUARD 2-WAY MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL ABRASION SLEEVE (1.25" X 11")

REMARKS

INCLUDES LOCKNUT

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0070577

166

AUTO LUBER HYDRAULICS

TO ANCHOR VALVE

6 1

27 5

12

26 21

12

30

13 20

33 32

22

18 14

31

15 35 24

29 6

34

16

28 17 25 TO SOLENOID VALVE

36 23

3

12

4

38 19

2

APPLICATOR

10 7

10 8 11 9

37

07

ID0071542

167

AUTO LUBER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

154-682 1 515-538 1 117-195 1 154-916 1 154-802 1 154-252 2 514-414 1 154-655 1 149-399 1 514-163 1 308-644 1 117-194 4 350-398 350-400 350-399 256-1005 256-031 259-858 154-224 1 154-278 1 117-759 1 154-344 1 154-326 1 154-221 1 305-834 1 106-383 4 106-387 4 154-401 1 117-280 1 154-382 1 154-342 1 154-929 1 106-386 2 154-811 1 154-263 1 117-792 1 310-591 1 106-570 2 106-385 1 106-848 1

DESCRIPTION

REMARKS

HOSE (04OFX-17"-3000) SEE FOOTNOTE 2 HOSE (06OFX90S-15"-3000) SEE FOOTNOTE 4 ABRASION SLEEVE (1.00" X 125") HOSE (04OFX90-120"-3000) HOSE (04OFX90-26"-3000) CONNECTOR (04S-04O90) CONNECTOR (04S-06O45) HOSE (06OFX-160"-3000) SEE FOOTNOTE 3 SPRAY NOZZLE (65) BK CONNECTOR (06O-06OBK) NOZZLE BRACKET ABRASION SLEEVE (1.00" X 16") GREASE PUMP PARTS COVER BASE TOOL JNT LUBE, 2 GAL, ENVTL FRIENDLY METAL FREE, ALL WEATHER TOOL JNT LUBE, SUMR SPRY 2 GAL TOOL JNT LUBE, STD SPRY 2 GAL CONNECTOR (06S-06O45) BK CONNECTOR (04S-04OBK) ABRASION SLEEVE (1.00" X 160") UN RUN TEE (06OFX-06O-06O) CAP (06OF) CONNECTOR (06S-06O) HOLDER ASSEMBLY FLG LK SCREW (M10-1.50 X 30MM) FLG LOCKNUT (M10-1.50) CONNECTOR (04S-04O90, ORF) ABRASION SLEEVE (1.00" X 25") CONNECTOR (06S-06O45, ORF) CONNECTOR (06S-06O90) SEE FOOTNOTE 1 HOSE (06OFX90-19"-3000) FLG LOCKNUT (M8-1.25) HOSE (04OFX-116"-3000) CONNECTOR (04S-04O45) ABRASION SLEEVE (1.00" X 115") VALVE SCREW (M8-1.25 X 60MM) FLG LOCKNUT (M6-1.00) FLG SCREW (M6-1.00 X 25MM)

NOT SHOWN:

FOOTNOTES:

1. GREASE IN FROM PUMP 2. HYDRAULIC OIL OUT TO LUBE PUMP 3. TO REAR APPLICATOR 4. TO SPRAY NOZZLE

NOTE:

REFER TO O-RING CHART (800-301) ON BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0071542

168

HEATED HOSE KIT

6

1 3

4 TO NOZZLE

2 5

03

ID0115608

169

HEATED HOSE KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

101-088 101-089 153-585 117-549 214-843 154-228 110-030 154-224

QTY

1 1 1 1 4 1

DESCRIPTION

REMARKS

JT27M1 HEATED HOSE KIT HEATED HOSE KIT HOSE (06OFX-18"-3000,SPCL) INSULATOR (1" ID X 5.00") GREASER JUMPER HARNESS UNION (06O-06OFX90) CABLE TIE (1/16" TO 4") CONNECTOR (06S-06O45)

USE REF.'S 1, 2, 3, & 5 USE REF.'S 1, 2, 4, & 5

USED ON JT2720 MACH 1 ONLY USED ON JT1720 MACH 1 & JT4020 MACH 1 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFERE TO INSTALLATION INSTRUCTION 051-291.

03

ID0115608

170

171

172

173

174

175

176

GRIPPER CYLINDER

1

2

3

4 5 7 7

6

8

9 10

02

ID0148216

177

GRIPPER CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

191-161 354-357 105-310 354-323 354-355 105-031 105-118 354-356 117-180 354-432 150-731

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 2 1 1 1

GRIPPER CYLINDER ROD END JAM NUT (3/4-NC) PLUNGER TUBE BOLT (3/8-NC X 1") WASHER (3/8") SPRING GUIDE COMPRESSION SPRING CAP CYL ASS'Y (NON-REPAIRABLE)

INCL. 1-10

242 LOCTITE

GREASE ROD BEFORE ASSEMBLY

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0148216

178

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0) 1

6

11 12 13 5

7 8 4 9 3 10 2

07

ID0023777

179

HYDRAULIC CYLINDER (2.0 X 1.0 X 24.0) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

151-096 152-031 153-009 150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.0 X 24.0) CYLINDER BARREL (2.0 X 24.0) CYLINDER ROD (1.0 X 24.0) CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

REMARKS

INCL. REF NO.S 1 THRU 13

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-165 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS (120-135 NM)

NOTE:

259-100 U-SEAL INSTALLER (1" - 1.499") 259-236 WIPER INSTALLER (1.25") 259-239 WIPER SEAL INSTALLER (2") 259-241 PISTON INSTALLER (2") 259-188 CYL HEAD SPANNER - TWO PIN

07

ID0023777

180

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

181

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

182

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

183

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

184

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

185

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

186

NOTES:

ID0134963

187

ELECTRICAL

ID0135070

188

189

190

191

192

193

194

195

196

ELECTRICAL DIAGRAM

TO MOBILE

FRAME/ENGINE HARNESS

16

STATION HARNESS

4 LEFT FORWARD

DRILL FLUID

RIGHT FORWARD

YEL/RED PUR {20} ORG {42} {11} CAVITY PLUG BLK RED/BLU {1} {3} ORG/BLK BRN/ORG {43} U T V {21} BRN S W F BLU/ORG {29} E G R {27} X WHT/BLK A {10} P PUR/ORG H D B TAN/BLU {25} {24} C N J GRA/GRN M {79} L K GRA/RED ORG {52} {8} ORG/BLU GRA/WHT {9} {78} TAN/WHT TAN/GRN {76} CAVITY PLUG {77}

19

BLK/WHT {64} ORG

BLK BLK (1) TAN/GRN (1) TAN/GRN (76) (77)

{11}

ENGINE OIL PRESS SENDER

5

BLU {30}

YEL/BLK GRA/WHT BLK {57} BLK (78) (1)

GRA/GRN BLK (79) (1)

{1}

19

FUEL SOLENOID ORG/BLK {43}

9 HIGH SPEED THRUST

LEFT REVERSE

LT. GRN {31}

RIGHT REVERSE

15

4

WATER TEMP SENDER

BLK {1} GRA/BLU{53}

15

BLK {1} TAN/BLK {55}

ROTATION SOLENOID

15 WHT/GRN {35}

THRUST SOLENOID

WHT/BLU {34}

PUR {20}

6

ENGINE OIL PRESS SWITCH

RED {2}

WHT GRN BLK

WHT/ORG{26} GRN/ORG{28} BLK{1}

WATER TEMP SWITCH

RED {2} RED {2}

BRN/ORG {21}

ORG/GRN {12}

BLK {1}

ORG/BLU {24}

TO STARTER

BLK GRN RED

7

WHT

BLK

14 3

WHT/BLK

(23) ENGINE

RED (2)

1 2 BAT

GND

S B M

BLK {1}

FRAME

HYD TEMP SWITCH

10 YEL/RED

17

12

YEL/BLK {42} {49} GRA/BLK {37} ORG/BLK {43} N O ORG/GRN {12} P D WHT/GRN Q E {35} F R TAN/BLU {24} WHT/BLU S

13

GRN/ORG {28} PUR/ORG {25} WHT/BLK {10}

11

{34}

01

GRA/BLK {37}

WHT/YEL {70}

GRA/BLU {53} K C B BLK/WHT {64} J A BLU/ORG H {27} G W V GRA/RED T U {52} GRN WHT/ORG {31} BRN {26} {29} TAN/BLK ORG {55} BLU WHT/YEL {11} {30} {70} CAVITY PLUG TO RELAY HARNESS M

L

2

STROBE LIGHT

8

1

TO RELAY HARNESS ORG {8}

X

18

LINEAR ACTUATOR

RED

BLK {1}

A D

ORG/BLU {9}

B

C

F E

RED {2} PUR {20}

RED/BLU {3}

ID0155410

197

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

214-384 215-148 215-231 196-331 214-299 501-358 214-434 215-113 215-183 217-575 217-736 217-041 217-720 217-550 215-359 215-331 215-337 215-275 215-244 214-256 214-432 217-897 217-819 215-305 214-505

QTY

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4

DESCRIPTION

FRAME/ENGINE HARNESS TEMPERATURE SWITCH LINEAR ACTUATOR CABLE ACTUATOR PIGTAIL ROLL PIN (3/32" X 3/4") SOLENOID COIL OIL PRESSURE SWITCH SENDER, OIL PRESSURE HD HIGH TEMPERATURE SWITCH OIL PRESSURE SWITCH STROBE LIGHT BULB (12V DC) WATER TEMPERATURE SENDER BAT CABLE (2/0 GA X 70", BLK) BAT CABLE (2/0 GA X 64", RED) BATT CABLE (2/0 GA X 19", BLK) BATTERY BATTERY DIODE CONNECTOR SOLENOID COIL SOLENOID COIL BAT DISCONNECT SWITCH BAT CABLE (4 GA X 30", BLK) INLINE DIODE CONNECTOR

REMARKS

BEGIN WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0155410

198

RELAY/ENGINE HARNESS JT1720

OIL PRESSURE SENDER TACHOMETER PICKUP

20 BLU(32)

YEL (28)

GROUND STUD

BLK/RED (1A)

ENGINE

9 8

FRAME

11

10

FUEL SOLENOID ORG/BLK (45)

GRN(33)

12

19 EWT SENDER

13

18 ENGINE OIL PRESSURE SWITCH

WHT/BLU (36)

14

AUXILLARY BORE CONN.

BLU/WHT (167)

CAVITY PLUG CAVITY PLUG

GRN/PUR (148)

E F G

P D

A

M C

L

B H

CAVITY PLUG

J

CAVITY PLUG

N

GRN/RED (147)

GRN/YEL (148)

K

CAVITY PLUG CAVITY PLUG

GRN/ORG (149)

15

CAVITY PLUG

RED

CAVITY PLUG GRN/WHT (168)

S B M ALT DIODE PACK

GND

BAT

STARTER

16

D+

ALTERNATOR

RED (2)

ORG/BLU (27)

STARTER PUR (24) RED (2)

BLK (1)

STROBE LIGHT

RED (2)

ORG/GRN (13)

17 WHT/YEL (69) BLK/RED (1A)

43

-A-

09

ID0041753

199

RELAY/ENGINE HARNESS JT1720

6 IGNITION SWITCH ACC

IGN

BAT ST

COLD START SWITCH

5 WHT/BLK (11)

RED (3)

PUR (24) ORG (9)

BRN/ORG (25)

VOLTMETER

C

3

2

1

A

D

6

5

4

B

4 G

I

ORG/BLU (10)

3 PUR (12) BLK (1B)

HOURMETER ORG/BLK (45) BLK/BLU (1B)

TETHER CONTROL

1

GRA/RED (169)

CAVITY PLUG

YEL/GRN (107) PUR/ORG (48)

CAVITY PLUG

P E F

7

D A

G BLU/GRN (116)

H

M C

B J

CAVITY PLUG

L K

GRA (108)

FLUID MOTOR SPEED SENSOR

YEL/BLK (89)

N

YEL/RED (44)

BLU/ORG (50)

CAVITY PLUG

TAN/RED (170) TAN/WHT (56)

ORG(12) WHT/BRN (75) BLK/BLU (1B)

44 FUEL SENDER

2

BRN (31)

BLK/BLU (1B)

BLU/BLK (93) TAN/RED (140)

BLK/BLU (1B)

BRN (123)

RED/BLK (18)

YEL (122)

GRA/WHT (78)

WHT (80)

X

B

G

J

GRA/PUR (158) WHT/RED (79)

H

K L

BLU (121)

W

C

M

A

F

N P

V

E

D R

U T

GRN (120)

TO PIPELOADER

GRN/BLK (92)

S

GRA (119)

BLK/RED (1A) PUR/WHT (100) BLU/WHT TAN (101) (117)

BLK (1)

PUR (118)

ORG (12)

-A-

TO RELAY PANEL

-B-

09

ID0041753

200

RELAY/ENGINE HARNESS JT1720

SOCKETS

-B-

31 19 18 17 28

9

2 7

3 1

6 15

27

WHT/ORG (94)

23

GRA/YEL (38)

2

BLU/GRN (116)

13

WHT/BRN (75)

24

ORG/GRN (13)

3

WHT/GRN (102)

14

WHT/BLK (55)

25

BLU/RED (97)

4

WHT/YEL (69)

15

YEL/GRA (163)

26

GRN (120)

5

BLU/ORG (50)

16

BLK/BLU (1B)

27

CAVITY PLUG

6

ORG (12)

17

ORG/GRA (162)

28

CAVITY PLUG

7

YEL/BLK (89)

18

TAN/YEL (161)

29

BRN (31)

8

GRA/BLK (39)

19

PUR/ORG (48)

30

CAVITY PLUG

31

TAN/PUR (165)

10 11

13 14

26

22 23

12 24

25

SOCS TO CONSOLE HARNESS

PINS 20

10 22

9

20

TAN/ORG (160)

BRN (7)

21

BLK/RED (1A)

11

BLU/RED (35)

22

WHT/BLK (11)

3

19

7 1

4

6 5

12 13 24

PINS

PINS PUR/WHT (100)

23

BLU (32)

13

BLU/WHT (101)

24

GRN (33)

14

CAVITY PLUG

25

WHT/BLU (96)

GRA/RED (169)

15

TAN (117)

26

GRA/ORG (22)

5

TAN/RED (170)

16

PUR (118)

27

YEL/PUR (109)

6

PUR/ORG (105)

17

GRA (119)

28

GRN/PUR (146)

7

GRA/PUR (158)

18

BLU (121)

29

GRN/RED (147)

1

YEL/GRN (107)

12

2

WHT/RED (95)

3

TAN/WHT (56)

4

30 18 29 17 28 16

15 14

25

PINS

31

8 2

11 23

CAVITY PLUG

10

9

21

SOCKETS

12

21

4 5

16

YEL/RED (44)

20

8

30

29

SOCKETS

1

27 26

8

GRA/WHT (78)

19

YEL (122)

30

GRN/YEL (148)

9

WHT/RED (79)

20

BRN (123)

31

GRN/ORG (149)

10

WHT (80)

21

GRN/BLK (92)

11

TAN/RED (140)

22

BLU/BLK (93)

LINEAR ACTUATOR GRN/ORG (51) WHT/ORG (49) BLK/RED (1A)

GRN WHT BLK

COLD START BLK

21

GRN WHT

BRN/ORG (25) RED

BLK

26 HYDRAULIC TEMP. SW ITCH

GRA/BLK (39)

-C-

THRUST REV.

BK

G YEL (60)

BLK (1) WHT/GRN (102)

BLK

TAN/YEL (161)

RED

YEL (60)

BLK (1)

25

R

W

W ORKLIGHT CONNECTOR WHT/GRN (102)

BLK

TAN/ORG (160)

RED

24

BLK (1)

THRUST FW D.

BLK

YEL/GRA (163)

RED

WHT/GRN (102)

BLK

ORG/GRA (162)

RED

BLK/BLU (1B)

FOR LOADING CONNECTOR ONLY

ROTATION CCW

WHT/GRN (102)

YEL (60)

BLK (1)

BLK/RED (1A)

RED/WHT (14) BLK/RED (1A)

22

25 GROUND TERMINALS

RED BLK

23

ROTATION CW ACC SOCKET

09

ID0041753

201

RELAY/ENGINE HARNESS JT1720

TO HYDRAULIC FILTER HARNESS REF. 807-749

2 SPEED

DRILL FLUID SOL.

28

BLK

BLK/RED

RED

(1A)

GRA/YEL (38)

BLK/RED

(1A)

BLK

PUR/ORG (105)

WHT/BLK (55)

RED

BLK

WHT/YEL (164)

WHT/YEL (164)

BLK

RED

GRN/YEL (148)

GRN/RED (147)

RED

27

LEFT TRK REV

RIGHT TRK REV

25

25 RIGHT TRK FW D

LEFT TRK FW D

25 GRA (108)

WHT/YEL (164)

WHT/YEL (164)

BLK

GRN/ORG (149)

GRN/PUR (146)

RED

BORE/MOBILE

MOBILE SOLENOID

PUR (24) 87

30

87A

29

3 5

2 4 1

ENGINE STOP

ORG/GRN (13)

BRN (7)

WHT/BLK (11)

85

3 5

2 4 1

BLU (43)

30

FUEL SHUTDOW N

3 5

31 6

5

3

4

1

1

GRN/ORG (51)

2

RED/ORG (21) 3 5

2 4

BLK/RED (1A)

RED (2)

RED (2)

WHT/ORG (49)

BLK/RED (1A) BLU/ORG (50)

86

THROTTLE UP

W ORK LIGHT RELAY

BLU (6)

33 32

32 RED (2)

30

87

LATCH RELEASE

87A

BLK/RED (1A)

YEL/RED (44)

RED/ORG (21) 2 4 1

BLK/RED (1A)

WHT (166) 3 5

PUR/ORG (48)

2 4 1

WHT/BLK (11)

ORG (12)

85

YEL (60)

BLK/RED (1A)

ACCESSORY RELAY

ORG (9)

86

ORG/BLK (45) GRN (40)

30

87

BLK/RED (1A)

87A

BLU (43)

WHT/BLU (36)

START RELAY

RED/BLK (4)

86

BLK/RED (1A)

WHT (166)

WHT/BLK (11)

85

BLK/RED (1A)

TAN/PUR (165)

BLK/RED (1A) YEL/RED (44)

25

YEL/PUR (109) ORG (12)

WHT/YEL (164) 3 5

BLK/RED (1A)

2 4 1

YEL/GRN (107)

3 5

ORG (12)

2 4 1

RED/W HT (98)

BLK RED

MAXI FUSES

THROTTLE DOW N RED (3)

RED/BLK (4)

BLU (6)

BLK/RED (1A)

-C-

-D-

FUSE BLOCK

F

C

YEL (28)

E

B

BLK/BLU (1B)

D

A

BLU/RED (151)

CAVITY PLUG

CAVITY PLUG

CAVITY PLUG

TRACCOM CONNECTOR

09

ID0041753

202

RELAY/ENGINE HARNESS JT1720

SENSORS ORG (12)

RED/BLK (18)

RED/ORG (21)

VARIABLE THROTTLE

ACC 5 AMP

10 AMP

20 AMP

BRN (7)

36

34 35 BLU/RED (151)

RED/WHT (14)

GRA/ORG (22)

36 37 36 37

ORG/GRN (13)

5 AMP

15 AMP

5 AMP

15 AMP

ORG/BLU (10) RED (3)

IGNITION

ACCESSORY SOCKET

W ARNING LIGHTS

BORE MOBILE RESISTOR PACK

BLU/WHT GRA (167) (108) GRN/WHT (168)

GRA (108)

7

WHT/BLU (96)

YEL/PUR (109)

38

YEL/PUR (109)

6

WHT/RED (95)

1 2 3 4 5

12 11 10 9 8

WHT/ORG (94)

YEL/PUR (109) CAVITY PLUG

CAVITY PLUG

WHT/BLK (11) ORG/GRN (13)

GRN (40)

START BYPASS DELAY

BLK/RED (1A)

39 40 BLU/RED (97) ORG/GRN (13)

RED/W HT (98)

41

SEAT SW ITCH TIMER

BLK/RED (1A)

YEL (28) BLK/BLU (1B) ORG(12)

-D-

S G I

TACHOMETER

BLU/RED (35) GRA/ORG (22)

ALARM

42

09

ID0041753

203

RELAY/ENGINE HARNESS JT1720

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

DESCRIPTION

REMARKS

214-742 1 RELAY/ENGINE HARNESS 217-568 1 FUEL SENDER 215-2594 1 HOURMETER 215-129 1 VOLTMETER 217-917 1 ROCKER SWITCH (DPDT) OFF-(ON) 214-852 1 IGNITION SWITCH 214-961 KEY, PAIR 214-962 SWITCH MOUNTING NUT 214-010 1 SPEED SENSOR 215-244 1 BATTERY 215-359 1 BATTERY CABLE (2/0 GA X 70" BLK) 215-304 1 BATTERY CABLE (4 GA X13" BLK) 214-775 1 NEGATIVE BATTERY CABLE 217-819 1 BATTERY DISCONNECT SWITCH 215-350 2 BATTERY CABLE (2 GA X 8" BLK) 215-349 1 BATTERY CABLE (2 GA X 8" RED) 214-774 1 POSITIVE BATTERY CABLE 214-256 1 DIODE PACK 214-722 1 STROBE LIGHT (AMBER) 217-870 - STROBE LIGHT BULB 215-2726 1 STROBE LIGHT, AMBER (LED) 157-645 2 WEATHER PAC-SEAL (2.80MM) 214-103 1 2-WAY MALE CONNECTOR 214-104 2 PACKARD MALE TERMINAL 217-736 1 ENGINE OIL PRESSURE SWITCH 217-550 1 ENGINE WATER TEMPERATURE SENDER 215-113 1 ENGINE OIL PRESSURE SWITCH 215-231 1 LINEAR ACTUATOR 217-838 1 GROUND STUD 214-301 1 ACC SOCKET 217-017 1 WORKLIGHT CONNECTOR (COLE HERSEE) 214-434 8 SOLENOID COIL 215-148 1 HYDRAULIC TEMPERATURE SWITCH 217-897 1 SOLENOID COIL 214-432 1 SOLENOID COIL 217-826 3 MINI RELAY (SPDT) 217-710 7 MICRO RELAY (SPDT) 1 MAXI FUSE BOX 217-805 2 20 AMP MAXI FUSE 217-791 1 40 AMP MAXI FUSE 217-812 1 20 AMP ATC FUSE 217-810 1 10 AMP ATC FUSE 217-809 3 5 AMP ATC FUSE 217-811 2 15 AMP ATC FUSE 211-031 1 BORE/MOBILE RESISTOR PACK 217-937 1 START BYPASS TIMER 217-184 1 DELAY TIMER (2-SECOND) 211-070 1 TACHOMETER (3000 RPM) 306-603 1 AUDIO ALARM 214-648 1 OVERRIDE CONTROL BOX 214-589 1 GROUND DRIVE CONTROL

NOT SHOWN: FOOTNOTES: NOTE:

09

ID0041753

204

205

206

207

208

209

210

HYDRAULIC FILTER HARNESS TO RELAY/ENGINE HARNESS CMW: 214-742 GRA/YEL (38)

1

GRA/YEL (38)

2

TO HYDRAULIC FILTER SWITCH

01

ID0041795

211

HYDRAULIC FILTER HARNESS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

1 1

HYD FILTER SWITCH HARNESS INDICATOR SWITCH

214-676 217-765

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0041795

212

PIPE LOADER HARNESS 2

RED

BLK

GRA/PUR (158)

REMOTE LOCKOUT STROBE BLU (1B)

ORG(12)

6

3

BLK (80)

4

2 1

3

N.C.

GREASER HEATER

CAVITY PLUG

BRN (18)

CAVITY PLUG

5 ORG (12)

1

A B

BLK (1)

FRONT WRENCH SWITCH

INSTALL CONNECTOR ON GREASER HEATER CONNECTION

3

1

FRONT HOME SWITCH

BRN (18) BLK (140)

3

1 4

2

N.C.

3

BLU (1B)

BLU (1B)

4

4 3 4

2 1

FRONT WRENCH

FRONT WRENCH

BRN (18)

BLK

BLK BRN (123)

BRN/YEL (125) BRN (123)

BRN/ORG (124)

PIPE LIFT RED

4

BLK (79)

N.C.

RED

4

SHUTTLE HOME SWITCH

RED

PIPE LIFT

BLU/GRN (128)

BLU (121) BLU/YEL (129)

BLK

BLU (121)

RED

BLK

4 GREASER

GREASER RED

4

4

GRA (119)

BLK

GRA (119)

GRA/YEL (133) YEL (122)

REAR WRENCH RED

BLK

GRA/GRN (132)

RED

REAR WRENCH

YEL/BLU (127) YEL (122)

YEL/RED (126)

BLK

4

BLK RED

-A-

05

ID0041799

213

PIPE LOADER HARNESS

BACKUP WRENCH

BACKUP WRENCH RED

4

BLK

4

PUR (118)

BLK

-A-

PUR/YEL (135)

PUR/GRN (134)

SHUTTLE

TAN/GRN (136)

BLK

TAN (117)

TAN/WHT (137)

BLK

SHUTTLE

PUR (118)

TAN (117)

RED

RED

RED

GRIPPER

GRIPPER RED

4

GRN (120)

BLK

GRN/ORG (131)

BLK

GRN (120)

RED

GRN/BLU (130)

SHUTTLE STOP

BLU/WHT (101) BLK/RED (1A)

PUR/WHT (100)

SHUTTLE STOP

BLK/RED (1A)

RED

BLK

BLK

RED

GRN/BLK (92)

4

1

1

2

BLU/BLK (93) BRN/ORG (124)

BRN/YEL (125) YEL/BLU (127) BLU/YEL (129)

GRN/ORG (131)

YEL/RED (126) BLU/GRN (128)

12

1

11

2

10

3

9

4

8

5

7

6

TO FRAME/ ENGINE HARNESS

GRN/BLU (130)

GRA/GRN GRA/YEL (132) (133) PUR/GRN (134) PUR/YEL (135)

PIPELOADER DIODE PACK

CAVITY PLUG TAN/GRN CAVITY (136) PLUG 6

5

4

1

2

3

CAVITY PLUG

GRN GRA (120) ORG (119) (12)

CAVITY PLUG

TAN/WHT (137)

PUR (118)

7

T TAN (117)

3

BLU/WHT (101)

S R

E

PUR/WHT (100)

1 4

2 3

BLK (78)

BLK/RED (1A) N.C.

WHT (80)

RED/BLK (18)

V W G

D

H

B C

M

L

BRN (123)

X

A

P

BLK (1) YEL (122)

F

N

BRN (18)

U

GRN/BLK (92) BLU (121)

BLU/BLK (93)

J K

TAN/RED (140) GRA/PUR (158)

GRA/WHT (78) WHT/RED (79)

BLK/BLU (1B)

BLU (1B)

REAR HOME SWITCH

05

ID0041799

214

PIPE LOADER HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

REMARKS

214-743 1 PIPE LOADER HARNESS 215-2727 1 STROBE LIGHT, GREEN (LED) 214-103 1 (2-WAY) MALE CONNECTOR 157-645 2 WEATHER-PAC SEAL (2.80MM) 214-104 2 PACKARD MALE TERMINAL 214-692 4 PROXIMITY SWITCH 214-434 16 SOLENOID COIL 214-103 1 2-WAY MALE CONNECTOR 211-060 2 WEATHER PACK CAVITY PLUG 211-066 1 INLINE DIODE PACK

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0041799

215

216

WRENCH SWITCH HARNESS REAR WRENCH

FRONT WRENCH

2

2

YEL (122)

ORG (12)

ORG (12) A

4

B

5

1

D

6

GRN/BLK (92)

2

BLU/BLK (93)

BRN (123)

3

ORG (12) C

5

4

6

B

2

D

A

3

1

C

GRN/BLK (92) BLK/RED (1A)

ORG (12)

BLK/RED (1A)

BLU/BLK (93)

1

YEL (122)

CAVITY PLUGS

CAVITY PLUGS

6 5 4 3 2

1

7 8 9 10 11 12 CAVITY PLUG BLK/RED (1A)

BRN (123) GRN/BLK (92)

ORG (12) BLU/BLK (93)

TO CONSOLE HARNESS

01

CMW: 214-741

ID0041803

217

WRENCH SWITCH HARNESS REF PART NO. NUMBER

QTY

1.

2.

1 2

214-776 214-489

DESCRIPTION

REMARKS

JT17M1 WRENCH SWITCH HARNESS ROCKER SWITCH (DPDT) (ON)-OFF-(ON)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0041803

218

219

220

221

222

223

224

ELECTRICAL STRIKE SYSTEM

7 8

10 9

11

6

13

5

3

4

12

1 2

06

ID0070531

225

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

106-602 4 216-064 1 211-083 1 214-722 1 217-870 215-2726 1 214-991 217-302 217-301 214-103 1 157-645 2 214-104 2 309-758 1 259-210 1 259-234 8 260-223 1 215-799 1 211-042 1 217-241 1 214-550 1 106-386 4 217-331 1

DESCRIPTION

SCREW (M8-1.25 X 80MM) CURRENT TRANSFORMER CURRENT TRANSFORMER STROBE LIGHT (AMBER) STROBE LIGHT BULB STROBE LIGHT, AMBER (LED) REPLACEMENT FLASH TUBE REPLACEMENT LENS (AMBER) BRUSH GUARD 2-WAY MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL COVER TRAFFIC CONE - ORANGE CONE CLIP BARRIER TAPE (3" X 1000') VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE NEW (T) CURRENT COIL CABLE FLG LOCKNUT (M8-1.25) SMALL FERRITE CLAMP-ON

REMARKS

OBSOLETE OBSOLETE, INCLUDES LOCKNUT AND CONNECTOR OBSOLETE

OBSOLETE OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0070531

226

227

228

229

230

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT

YEL -K - X AXIS OUTPUT L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

06

YEL BLU

BLU ORG

BRN -E - THROTTLE DOWN GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP

BRN YEL

JOYSTICK

16

BLK

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

231

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 215-1921 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

06

ID0186069

232

NOTES:

ID0134963

233

ACCESSORIES

234

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

235

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

236

NOTES:

ID0134963

237

MISCELLANEOUS

ID0135063

238

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

239

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

240

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

241

242

JT1720 Mach 1 Related Publications Component

Ass’y

P/N

Model: JT1720 Mach 1 ..... Parts Manual .................................................................... .............. 053-079 JT1720 Mach 1 ..... Operators Manual ............................................................ .............. 054-073 JT1720 Mach 1 ..... Repair Guide (Service Manual) ....................................... .................. N/A JT1720 Mach 1 ..... Supplementary Maint Guide - Trenchless ....................... .............. 055-485 JT1720 Mach 1 ..... Special Tools Guide ......................................................... .............. 052-901 Engine: John Deere ............ Parts Manual - 4045DF150 ...................................... 194-123 ...... 053-059 John Deere ............ Operators Manual - 4045DF150 ...................................... .............. 054-049 John Deere ............ Service (Shop) Manual - 4045DF150 .............................. .............. 054-049

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 197-762 Element (primary) ............................................................................................ 197-763 Element (secondary) ........................................................................................ 197-764 Oil Filter Element (spin-on) - John Deere (4045DF150) .................................................. 194-815 Fuel Filter Element (spin-on) - John Deere (4045DF150) ................................................ 194-816 Fuel Strainer (04H) ........................................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) ............................................................ 149-840 Water {H2O}: Water Strainer (2.250” x 7.0”, 12 Mesh) - Y-Strainer ....................................................... 159-503

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0083919

243

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

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Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

244

245

ID0040564

246

ID0135281