Ditch Witch JT1220 Tier 4i Parts Manual 053-1263 PDF

JT1220 Tier 4i

Parts Manual

Issue 12

053-1263

1

JT1220 Tier 4i

ISSUE NO. 12PL-12/18 For Replacement Copy Order P/N 053-1263

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT1220 Tier 4i Directional Drilling System

Copyright 2009, 2011, 2012, 2013, 2014, 2015, 2017, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

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All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

JT1220 Tier 4i .............................................. 8 Pipe Box Loader ........................................ 12

Engine Components

Battery ...................................................... 40 Controls, Rear ........................................... 42 Cooling System – Cooler Mounts ................. 20 Cooling System – Fan Assembly .................. 24 Cooling System – Radiator Plumbing ............ 22 Electrical Mounting .................................. 34 Engine Mounts ......................................... 18 Engine Oil System ..................................... 30 Engine Service Parts ................................. 16 Engine Skid ............................................... 38 Engine Throttle ......................................... 26 Exhaust System ........................................ 28 Glow Plug Controls ................................... 36 Hood Support, Front ................................ 44 Hood, Fixed Front...................................... 46 Hood, Fixed Rear ...................................... 50 Hood, Opening Front ............................... 48 Hood, Opening Rear ................................. 52 Intake System ........................................... 32

Frame Components

Assisted Makeup ...................................... 64 Carriage Spindle ....................................... 58 Carriage .................................................... 56 Frame Tilt ................................................. 86 Front Idler Roller ...................................... 80 Fuel Tank .................................................. 74 Gearbox .................................................... 78 Grease Cylinder ........................................ 82 Ground Drive Tracks ................................. 76 Pipe Guide ................................................ 68 Proximity Switches – Drill Pipe ................... 90 Proximity Switches ................................... 88 Rotating Wrench ....................................... 70 Rotating Gearbox ..................................... 62 Stabilizer ................................................... 84 Stationary Wrench .................................... 72 Thrust Drive .............................................. 60

Thrust Drive .............................................. 66

Operator’s Station

Console, Left ............................................. 98 Console, Right ........................................ 104 Electrical Strike System .......................... 106 ESID Module & Gauge Panel .................. 100 Ground Drive Control ............................. 108 Operator Seat ........................................... 96 Operator Station Floor ............................. 94 Vandal Cover .......................................... 102

Hydraulics

Anchor ..................................................... 132 Auxiliary Hydraulics ................................ 136 Cylinder – 2.0” x 1.0” ................................. 160 Cylinder – 3.0” x 1.5” ................................. 162 Cylinder – 3.5” x 1.75” x 2” ......................... 166 Cylinder – 3.5” x 1.75” ............................... 164 Drilling Fluid Motor ................................. 140 Fan Drive ................................................. 138 Filter & Reservoir .................................... 116 Frame Tilt ................................................ 154 Front Thrust ............................................ 126 Ground Drive ........................................... 130 Hydraulic Oil Cooler Plumbing ............... 118 Hydraulic Valve Parts ............................. 158 Lubricator ................................................ 134 P. O. R. Hydraulics .................................. 128 Pipe Box Shift .......................................... 152 Pipe Grip.................................................. 146 Pipe Lift ................................................... 150 Pump Stack Mounting ............................ 112 Pump Stack Supply & Return ................. 114 Pump/Selector ........................................ 122 Rotation Hydraulics ................................ 120 Selector ................................................... 124 Shuttle ..................................................... 148 Stabilizer.................................................. 156 Wrench, Rotating .................................... 142 Wrench, Stationary ................................. 144

ID0238080

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CONTENTS______________________ Anchor Systems

Anchor System ........................................ 170 Anchor Valve/Lubricator Mount ............ 172 Auto-Luber Assembly ............................. 180 Grease Pump .......................................... 174 Lubricator Nozzle & Applicator .............. 178 Lubricator Valve ..................................... 176

Electrical

*See technical supplement for further electrical information.................... 053-1350

Accessories

Drilling Fluid Plumbing ............................ 188 Drilling Fluid Pump Plumbing.................. 184 Drilling Fluid Pump .................................. 186 Drilling Fluid Transfer .............................. 190

Antifreeze Tank ...................................... 212 Canopy ................................................... 218 Pipe Box Loader ...................................... 224 Softcab ................................................... 220 T18B Tie Down Kit .................................. 222 Transport Pipe Box ................................. 226 Umbrella ................................................. 214 Heated Greaser ...................................... 216

Pipe Loader Systems

Miscellaneous

Fluid System

Lifters ...................................................... 194 Pipe Box .................................................. 206 Pipe Loader Valve/Covers ...................... 202 Pivot Arm ................................................ 204 Shuttle Guard ......................................... 200 Shuttle Mount ........................................ 198 Shuttle .................................................... 196

Bolt/Nut Torque Chart ............................ 230 Filters ...................................................... 236 Optional Kits ........................................... 236 Related Publications ............................... 236 Replacement O-Ring Chart ..................... 235 Warranty Registration ............................ 238

ID0238080

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DECALS

8

DECAL LOCATION JT1220T4i

40 22 28 42 43

31 44 45 30

48

21

29 27

36 41

47

51 33 19 34

10 7

26

32 7

46 50 4 35 3

5 6

10

7 16

7

5 6

12

18

10

ID0216684

9

DECAL LOCATION JT1220T4i

ELECTRIC BALL VALVE

38 10 14

49

25

23 24

11

37

2

9

12

21 13

17 5

5

6

1

8

6 15 39

16

COVER PLATE BELOW PUMPS

12

ID0216684

10

DECAL LOCATION JT1220T4i REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

270-2400 273-267 270-2285 700-062 274-724 274-442 274-318 275-230 270-5127 270-2286 275-184 273-278 274-198 275-120 275-355 275-400 274-049 274-854 273-475 275-449 274-291 275-197 273-407 273-434 273-435 273-444 273-445 700-067 700-068 700-069 700-071 700-092 273-198 273-482 700-146 700-147 275-222 270-5131 273-567 273-569 270-6773 700-245 270-2332 270-1405

QTY

1 1 1 1 4 4 4 1 1 4 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - JT1220T4i DITCH WITCH BATTERY FAN SWITCH DIESEL FUEL CAP WARNING ONE CALL NOTIFICATION LIFT LOCATION TIE DOWN LOCATION DANGER STRIPE 1.75" x 18" BATTERY RELAY DECAL WARNING MOVING PARTS DANGER WRENCH NOTICE OIL LEVEL RESERVOIR (THF) CAUTION HOT PARTS NOTICE OIL LEVEL DANGER ELECTROCUTION LOGO PLACARD WARNING READ MANUAL DITCH WITCH LOGO PLACARD SOUND POWER DANGER ROTATING SHAFT GAUGE PANEL DITCH WITCH JT1220 W/ STRIPE PIPE BOX NUMBERS PIPE BOX STRIPE/MODEL ID CONTROL PANEL SWITCH PANEL IGNITION PANEL STAKE DRIVER SWITCH PANEL TRACKER CONTROL IGNITION SWITCH TRACK SWITCH FRAME TILT ENGINE STOP BATTERY DISCONNECT SWITCH NOTICE NOT MANUAL SHUTOFF JT1220 TEST PORT LOCATIONS PATENT RIGHT CONTROL LED DISPLAY LED DISPLAY

REMARKS

SEE FOOT NOTE 1

FOOTNOTES 1. NOT PART OF KIT.

12

ID0216684

11

DECAL LOCATION JT1220T4i REF PART NO. NUMBER

QTY

44 270-1406 45 270-2333 46 273-061 47 273-459 48 274-940 49 270-1504 50 275-383 51 273-452 52 270-6406

1 1 1 1 1 1 1 1 1

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DESCRIPTION

REMARKS

LED DISPLAY LED DISPLAY START ASSIST WARNING EXPLOSION INDICATOR NOTICE COMPLETE FILL WARNING PARK SLOPE DECAL NOTICE -COOLANT OPERATOR MANUAL REPLACEMENT

LOCATE INSIDE MANUAL BOX

ID0216684

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PIPE BOX LOADER DECAL LOCATION

1

2

6 4

3 6 5

02

ID0145475

13

PIPE BOX LOADER DECAL LOCATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 LIFT LOCATION 1 PIPE BOX LOADER WEIGHT 2 TIE DOWN LOCATION 1 LIFT LOCATION 2 TRANSPORT BOX WEIGHT 4 WARNING, CRUSHING WEIGHT

274-442 270-1018 274-318 274-442 273-642 275-326

DESCRIPTION

REMARKS

OPPOSITE ENDS JT2020 ONLY. 270-1016 USED ON JT1220, OPPOSITE CORNERS OPPOSITE SIDES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0145475

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE SERVICE PARTS

5

2 3 6 4

4

6 1 2

03

5

ID0225838

17

ENGINE SERVICE PARTS REF PART NO. NUMBER

1 2 3 4 5 6

195-1320 194-458 194-459 194-454 194-462 194-461 170-463

QTY

1 1 1 1 1 1

DESCRIPTION

ENGINE CUMMINS B3.3NA STARTING MOTOR WATER PUMP (CUMMINS B3.3) ENGINE OIL FILTER ALTERNATOR 12V/160A (B3.3) FUEL FILTER ELEMENT (B3.3) FAN BELT

REMARKS

REPLACE WITH WATER PUMP KIT 190-2325, SEE FOOTNOTE 1

NOT SHOWN:

500-2084

FLUID LEVEL SENSOR

FOOTNOTES:

1. 190-2325 WATER PUMP KIT INCLUDES PLUG 150-4226. THIS PLUG IS ONLY USED WHEN A TEMP SENDER IS NOT INSTALLED IN WATER PUMP.

NOTE:

03

ID0225838

18

ENGINE MOUNTS

6

5 9

12

4

1

3 7 2 13 8

10

11

01

ID0225970

19

ENGINE MOUNTS REF PART NO. NUMBER

QTY

1 314-764 2 116-217 3 117-559 4 300-5374 5 300-5404 6 106-336 7 105-071 8 106-685 9 106-810 10 105-359 11 106-545 12 106-724 13 106-469

2 2 2 2 1 2 2 2 2 2 2 8 8

DESCRIPTION

REAR ENGINE MOUNT SHOCK MOUNT (2-PIECE KIT) ISOLATOR FRONT ENGINE MOUNT BRACKET SCREW (M12-1.75 X 90MM) WASHER (1/2") LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M16-2.00 X 90MM, 10.9) WASHER (5/8) LOCKNUT (M16-2.0,PRV TRQ,10.9) FLG SCREW (M10-1.50 X 25MM) FLG SCREW (M12-1.75 X 30MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0225970

20

COOLING SYSTEM - COOLER MOUNTING 3 5

6

4 2 8 7

1

7

5 4 2

6

7

01

ID0226088

21

COOLING SYSTEM - COOLER MOUNTING REF PART NO. NUMBER

QTY

1 195-1359 2 116-128 3 300-5380 4 105-059 5 106-628 6 105-894 7 118-168 8 215-1434

1 3 1 3 3 3 3 1

DESCRIPTION

REMARKS

COOLER SHOCK MOUNT BRACKET WASHER (7/16") SCREW (M10-1.50 X 60MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) SOUND INSULATION COOLANT TEMP SENSOR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0226088

22

COOLING SYSTEM - RADIATOR PLUMBING

20

1 19 7 18 6 19 10

8 17

28 10

15 14

13

27

12

11 16

2

14 5

22 9

26

21

25

4

23 3

04

24

4

4

ID0225993

23

COOLING SYSTEM - RADIATOR PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 COOLER 1 RADIATOR HOSE - UPPER 1 RADIATOR HOSE - LOWER 5 WORM CLAMP (2.062" TO 2.750") 1 WORM CLAMP(1-1/16"TO 1-15/16") 1 EXPANSION TANK 1 RADIATOR CAP (16 PSI) 1 SIGHT GAUGE (12N) 1 S/O COUPLER (06N-06H90, BRS) 2 GROMMET (3/4") 1 S/O COUPLER (04N-06H90) 19 BULK HOSE (3/4",SOLD PER FT) 12 BULK HOSE (5/16", SOLD PER 1") 4 WORM CLAMP (1/4" TO 5/8") 1 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (7/16" TO 1") 1 S/O COUPLER (04N-05H) 4 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LOCKNUT (M8-1.25) 1 S/O COUPLER (04N-05H90) 1 GROMMET (2-1/2") 1 GROMMET (1-1/2") 1 S/O COUPLER (28H-28H90-12H) 3 BULK HOSE (1-3/4 ",SOLD PER 1") 1 WATER TEMP ADAPTOR 1 TEMPERATURE SENDER 8 BULK EDGE (5/32",SOLD PER 1") 1 COOLANT TEMP SENSOR

195-1359 195-1330 195-1331 110-134 110-133 300-5506 111-084 110-549 153-871 115-069 155-288 116-751 116-108 110-249 116-881 110-217 155-162 106-162 106-386 155-164 105-1050 115-320 195-1448 195-1452 217-247 217-565 115-686 215-1434

DESCRIPTION

REMARKS

USE 1 @ 19" USE 1 @ 12" USE 1 @ 22-1/2"

USE 567 LOCTITE OR EQUIVALENT

USE 1 @ 3" USE 1 @ 8"

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0225993

24

COOLING SYSTEM - FAN ASSEMBLY

13 1 12 8

9

3 2

12

7 13

6

5

10 9

8

4

11 10

03

ID0213267

25

COOLING SYSTEM - FAN ASSEMBLY REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-4822 1 SHROUD 2 195-1355 1 FAN GUARD 3 194-597 1 FAN (19") 4 150-2077 1 HYDRAULIC GEAR MOTOR 5 195-1358 1 FAN HUB 6 105-091 4 LOCK WASHER (5/16") 7 105-806 4 SCREW (M8-1.25 X 25MM) 8 105-059 4 WASHER (7/16") 9 105-274 4 SCREW (M10-1.50 X 20MM, 10.9) 10 106-724 4 FLG SCREW (M10-1.50 X 25MM) 11 106-755 2 SCREW (M10-1.50 X 30MM, SOC) 12 116-421 60 BULK EDGE (1/8", SOLD PER FT) 13 115-380 44 WEATHER STRIP(3/8" X 3/4"")(IN)

REMARKS

SEE FOOTNOTE 1 FOR SERVICE PARTS. SEE NOT SHOWN PARTS TORQUE TO 20 FT-LBS

USE 242 LOCTITE OR EQUAVALENT 2 @ 30" 2 @ 22"

NOT SHOWN:

105-206 105-070

-

NUT (1/2-NF) LOCKWASHER (1/2")

-

SEAL KIT SOLENOID (PROPORTIONAL) PROPORTIONAL RELIEF VALVE SPEED SENSOR ASSEMBLY SEAL WASHER

REPLACEMENT PART; TORQUE TO 80 FT-LBS REPLACEMENT PART

FOOTNOTES:

1. 500-1316 500-1317 500-1318 500-1319 500-2079

NOTE:

03

ID0213267

26

ENGINE THROTTLE 8

6 7

9

1

4 13 12

5 11

2

3 10

03

ID0226001

27

ENGINE THROTTLE REF PART NO. NUMBER

QTY

1 300-5765 2 213-116 3 315-573 4 106-382 5 300-5701 6 106-497 7 300-7732 8 106-724 9 106-387 10 105-284 11 105-530 12 105-078 13 105-079

1 MOUNT BRACKET 1 LINEAR ACTUATOR 1 THROTTLE BRACKET 2 FLG LK SCREW (M10-1.50 X 20MM) 2 MOUNT, RUBBER STOCK 2 FLG SCREW (M10-1.50 X 35MM) 1 SPACER 1 FLG SCREW (M10-1.50 X 25MM) 1 FLG LOCKNUT (M10-1.50) 2 WASHER (3/16") 1 COTTER PIN (1/16" X 3/4") 4 NUT (1/4-NC) 2 LOCK WASHER (1/4)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. 196-366 CABLE, LINEAR ACTUATOR

NOTE:

03

ID0226001

28

EXHAUST SYSTEM

6

5

7

2

11 10

6

11 9 13

12 4

14

1

12 13

3

8 6

02

15

ID0226007

29

EXHAUST SYSTEM REF PART NO. NUMBER

QTY

1 300-5367 2 195-1360 3 195-1362 4 195-1363 5 300-5400 6 106-162 7 105-117 8 194-446 9 106-724 10 115-834 11 110-311 12 105-1350 13 106-386 14 106-389 15 300-5751

1 1 1 1 1 8 1 1 4 1 2 2 4 6 1

DESCRIPTION

MID FIREWALL MUFFLER EXHAUST ELBOW EXHAUST FLEX TUBE COVER PLATE FLG SCREW (M8-1.25 X 20MM, GD8) WASHER (5/16") EXHAUST GASKET FLG SCREW (M10-1.50 X 25MM) EXHAUST WRAP (2", SOLD PER FT) WORM CLAMP (1-5/16" TO 3-1/4") MUFFLER CLAMP (2.71") FLG LOCKNUT (M8-1.25) WASHER (M8) PLATE

REMARKS

TORQUE TO 30 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0226007

30

ENGINE OIL SYSTEM

20

15

8 11

10 9 16

21

12

13

5 1

14 3

17

4 2

19

7 18

6

04

ID0226010

31

ENGINE OIL SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

194-514 194-454 157-756 150-2080 300-5404 157-445 154-331 215-1583 156-241 114-033 158-109 158-108 158-110 157-020 154-323 154-391 106-381 154-711 150-2915 150-2916 106-386

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 3

DESCRIPTION

REMOTE FILTER HEAD ENGINE OIL FILTER CONNECTOR (08N-10O) EXTENSION FITTING (08N-10O) BRACKET BANJO FITTING (M22) PLUG (08O) OIL PRESSURE SENDER (0-150 PSI) STREET ELBOW (02N-02NF90) REDUCER (M10-1.00-02NF) FILTER MOUNT BOLT FILTER MOUNT FLANGE O-RING (-120 D90) O-RING (230 D90) CONNECTOR (08S-10O90) CONNECTOR (08S-10O) FLG LK SCREW (M8-1.25 X 25MM) HOSE (08OFX-30"-3000) HOSE (10OFX90S-32"-250) HOSE (10OFX90S-36"-250) FLG LOCKNUT (M8-1.25)

REMARKS

BEGINS WITH S/N: CMWJ2020HA0001165, SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. TO BE USED WITH 215-1582 OIL PRESSURE GAGE (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-183 SENDER, OIL PRESSURE HD WAS USED WITH 215-1375 ANALOG OIL PRESSURE GAGE 2. USE LOCTITE 567 OR EQUIVALENT.

NOTE:

04

ID0226010

32

INTAKE SYSTEM

1

8

2

14 5 4

11

9 4

10 3 7 6

13

3

12

02

ID0226148

33

INTAKE SYSTEM REF PART NO. NUMBER

QTY

1 300-7238 2 195-1345 3 155-241 4 157-908 5 149-165 6 116-108 7 110-249 8 106-381 9 105-117 10 106-386 11 194-297 12 195-1365 13 110-169 14 117-851

1 CONTROLLER MOUNT 1 GRADUATED RESTRICTION INDICATOR (25"H2O) 2 S/O COUPLER (02N-05H90) 2 T-BOLT CLAMP (2.8125-3.187) 1 MOUNTING CLAMP (6.79") 15 BULK HOSE (5/16", SOLD PER 1") 2 WORM CLAMP (1/4" TO 5/8") 2 FLG LK SCREW (M8-1.25 X 25MM) 2 WASHER (5/16") 2 FLG LOCKNUT (M8-1.25) 1 AIR FILTER 1 AIR INTAKE HOSE 1 WORM CLAMP (2.812" TO 3.750") 1 AIR INTAKE HOSE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0226148

34

ELECTRICAL MOUNTING

23 7

11

20

22

5

15

4 3

6

9 11

24

4

15

16

1 21

19 12

15

11

18 13

2

11 14

27 13 26 10

25 4 8

29 28 04

17 ID0214519

35

ELECTRICAL MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 CONTROLLER MOUNT 1 BUSSMAN V.E.C. 1 COVER 7 FLG LOCKNUT (M8-1.25) 1 WING NUT (1/4-NC) 1 NUT (1/4-NC) 1 DIODE PACK (DEUTSCH) 1 18-PIN CONTROLLER V3 1 ROCKER SWITCH (DPDT) ON-ON 4 FLG SCREW (M6-1.00 X 20MM) 12 LOCKNUT (#10-24) 4 SCREW (#10-24 X1-1/2",PAN SLT) 8 FLG SCREW (M6-1.00 X 16MM) 4 WASHER (1/4", NEOPRENE) 8 BOLT (#10-24 X 1/2", RD SLT) 1 SCREW (1/4-NC X 2-1/2", GD5) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 5 MICRO RELAY BASE 5 MICRO RELAY (SPDT) 2 DELAY TIMER (2-SECOND) 5 FLG SCREW (M8-1.25 X 30MM) 1 DIODE BRACKET 1 FLG LK SCREW (M8-1.25 X 20MM) 1 CONNECTOR CAP (TURCK RS-CC) 1 BRACKET 4 CLIP NUT (M6-1.00) 1 JT CONTROLLER 2 1 BOLT-ON CLAMP (1-5/8") 1 FLG SCREW (M8-1.25 X 20MM, GD8)

300-7238 214-905 300-7593 106-386 195-339 105-078 211-026 220-1240 217-907 106-161 106-048 105-816 106-712 155-751 105-185 108-116 106-237 217-194 217-710 217-184 106-163 322-860 106-991 211-078 300-5681 106-574 220-1023 110-332 106-162

DESCRIPTION

REMARKS

REPLACEMENT LID 500-1859

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: CMW______________ FOR THE JT1220 AND S/N: CMW______________ FOR THE JT2020. OLDER UNITS CAN USE 220-1240 AS A REPLACEMENT FOR 220-1073.

NOTE:

04

ID0214519

36

GLOW PLUG CONTROLS

8 8 1 5

3

11

13 2 4 12 7 6 9 10

9

01

ID0235576

37

GLOW PLUG CONTROLS REF PART NO. NUMBER

QTY

1 300-7238 2 217-194 3 217-710 4 211-317 5 105-189 6 107-859 7 300-8794 8 106-712 9 106-237 10 195-1473 11 105-185 12 106-048 13 363-714

1 1 1 1 2 2 1 4 4 1 1 1 1

DESCRIPTION

REMARKS

CONTROLLER MOUNT MICRO RELAY BASE MICRO RELAY (SPDT) BK/AMI 50 AMP FUSE SCREW (#6-32 X 1/2") NUT, LOCK, #6-32, NYLON INSERT BRACKET FLG SCREW (M6-1.00 X 16MM) LOCKNUT (M6-1.00,PRV TRQ,NLK) HEATER CONTROL MODULE BOLT (#10-24 X 1/2", RD SLT) LOCKNUT (#10-24) MODIFIED FUSE PANNEL ASSEMBLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0235576

38

ENGINE SKID

2

11 27

26 35 34 33

11 3 32

18

9

37 18 31 4

14 19

30 13

29 28

36

13

12

29

17 5 23

21

5 25

15 20 22

1

6

25 5

23 11 10

12

11 25 25

7 4

16 24

4 5

11 8

05

ID0219793

39

ENGINE SKID REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 ENGINE SKID 1 CENTER MOUNT 1 FRONT MOUNT 10 FLG SCREW (M10-1.50 X 25MM) 13 FLG LOCKNUT (M10-1.50) 1 BACK PLATE 1 SPACER 1 FLOOR PLATE 1 MID FIREWALL 1 COVER PLATE 13 FLG SCREW (M8-1.25 X 20MM, GD8) 8 FLG LOCKNUT (M8-1.25) 6 FLG LK SCREW (M10-1.50 X 20MM) 3 CLIP NUT (M10-1.50) 1 FLAP 2 CLIP NUT (M8-1.25) 3 WASHER (5/16") 49 BULK EDGE (1/8",SOLD PER FT) 3 FLG LK SCREW (M8-1.25 X 25MM) 3 LOCKNUT (M8-1.25, NLK) 1 BOLT-ON CLAMP (1") 69 BULK EDGE (1/8", SOLD PER FT) 17 BULK EDGE (1/2", SOLD PER FT) 11 BULK EDGE (5/32", SOLD PER 1") 52 BULK EDGE (1/4", SOLD PER 1") 61 BULK EDGE (1/4", SOLD PER FT) 1 SOUND INSULATION 1 BK/AMI 125 AMP FUSE 1 MODIFIED FUSE PANNEL ASSEMBLY 2 SCREW (#6-32 X 1/2") 2 NUT (#6-32) 1 ALARM 1 (2-WAY) MALE CONNECTOR 2 PACKARD MALE TERMINAL 2 WEATHER-PAC SEAL (2.80MM) 5 BULK EDGE (5/32",SOLD PER 1") 77 BULK EDGE(3/16 W/ 1" BULB)(FT)

300-4423 300-4434 318-998 106-724 106-387 300-4441 318-985 300-8452 300-5367 320-405 106-162 106-386 106-382 107-287 362-1346 106-551 105-117 116-489 106-381 107-096 110-333 116-421 116-259 115-686 115-704 116-978 118-165 211-305 363-714 105-189 105-215 306-602 214-103 214-104 157-645 115-686 117-978

DESCRIPTION

REMARKS

VARIOUS QUANTITIES AND LENGTHS

1 @ 69" VARIOUS QUANTITIES AND LENGTHS 1 @ 11" VARIOUS QUANTITIES AND LENGTHS 1 @ 61"

1 @ 5"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0219793

40

BATTERY 16 4

3 2

1

5

10

NEGATIVE

9

8

POSITIVE

13 11 7 15

+

FRAME GROUND STARTER

-

12

14

01

6

ENGINE GROUND

ID0219941

41

BATTERY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

300-5418 1 110-737 1 116-421 AR 105-117 1 217-819 1 215-355 1 213-159 1 215-337 1 108-189 1 195-339 2 356-491 2 215-262 1 215-1562 1 105-832 2 116-389 AR 106-795 1

DESCRIPTION

BATTERY COVER PULL PIN (5/16" X 2") BULK EDGE (1/8",SOLD PER FT) WASHER (5/16") BATTERY DISCONNECT SWITCH BAT CABLE (2/0 GA X 36", BLK) BAT CABLE (2/0 GA X 63", RED) BAT CABLE (2/0 GA X 19", BLK) BATTERY HOLD DOWN WINGNUT (1/4-NC) TIE DOWN ROD (1/4-NC X 9.3") BATTERY (12V, 925 AMP) BAT CABLE (2/0 GA X 28",BLACK) FLG LOCKNUT (1/4-NC) BULK TUBING (3/4".SOLD PER FT) WING SCREW (M8-1.25 X 20MM)

REMARKS

USE 1 @ 22"

INCLUDED WITH REF NO 7

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0219941

42

REAR CONTROLS

21 16 24 17 11

28

14 18 3

10

4 6 7

12

30

2

8 25

13

12 13

20 29

12

13 26

19

5 9 27

12 13

02

23

13 1

15

16 22

ID0270956

43

REAR CONTROLS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 BACK PLATE 1 VALVE MOUNT 1 SET UP VALVE 3 LEVER (M8-1.25 X 200MM) 1 AUDIO ALARM 2 ROCKER SW (DPDT) (ON)-OFF-(ON) 1 FILLER PLUG 1 ON-OFF KEY SWITCH 1 HYDRAULIC MANIFOLD BLOCK 1 CONTROL DOOR 1 LATCH, ADJUST LEVER (LOCKING) 11 FLG SCREW (M8-1.25 X 20MM, GD8) 12 FLG LOCKNUT (M8-1.25) 3 SCREW (M8-1.25 X 60MM) 4 CLIP NUT (M8-1.25) 10 POP RIVET (3/16" X 1/2", ALUM) 6 SCREW (M6-1.00 X 16MM,BUT SOC) 6 FLG LOCKNUT (M6-1.00) 1 COVER PLATE 1 U-BOLT CLAMP (1-3/4") 1 MANUAL COMPARTMENT 1 FILLER NECK 1 IGNITION SWITCH 1 GROUND DRIVE CONTROL 1 RED LED (12V DC) 1 BOLT-ON CLAMP (1/2") 2 SCREW (M8-1.25 X 70MM) 1 BOLT-ON HINGE 1 BRACKET 1 BULK EDGE (5/32",SOLD PER 1")

300-4441 318-476 157-240 365-426 306-603 214-489 110-962 214-908 159-791 318-695 117-558 106-162 106-386 106-570 106-551 110-560 107-193 106-385 301-1789 195-972 318-588 364-661 214-852 214-589 214-563 110-126 106-330 301-2486 301-1792 115-686

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 4"

NOT SHOWN:

FOOTNOTES:

1. WHEN REPLACING OLD STYLE DOOR "318-736" USE CONTROL DOOR 318-695, BOLT ON HINGE 301-2486, 3X SCREW 107-193 & 3X LOCKNUT 106-385

NOTE:

02

ID0270956

44

FRONT HOOD SUPPORT

29 27

15

12

1

7

4

7

8

13 8 10

5 9 8

18

28

12

11 11 17

12

22

6

8

2

12

3

17

26 23

6 19

16

21

17

20

19 24

14 25 17 16

04

11

ID0219801

45

FRONT HOOD SUPPORT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 MID HOOD 1 FRONT MOUNT 1 REAR ARM MOUNT 1 FRONT ARM MOUNT 1 LATCH 5 BOLT (M10-1.50 X 30MM,BUT SOC) 2 FLG SCREW (M8-1.25 X 30MM) 12 FLG LOCKNUT (M10-1.50) 1 BUSHING 1 SCREW (M8-1.25 X 20MM, SOC) 13 LOCKNUT (M8-1.25,PRV TRQ,10.9) 7 FLG SCREW (M10-1.50 X 25MM) 1 BRACKET 10 FLG LK SCREW (M8-1.25 X 25MM) 2 CARRIAGE BOLT(M8-1.25X30MM,BX) 4 SHLD BLT (M12 X 50MM,M10-1.50) 8 SLEEVE 4 SCREW (M12-1.75 X 80MM) 4 FLG LK NUT (M12-1.75) 4 BALL SCREW (5/16-NC X 1/2") 2 LOCKNUT (5/16-NC) 2 ARM 2 GAS STRUT 2 ARM 1 HOOD BRACKET 1 HOOD BRACKET 1 BOLT-ON CLAMP (1") 1 WASHER (1/4") 1 BOLT-ON CLAMP (1-5/8")

300-7221 300-7230 300-7233 300-7236 300-7417 106-674 106-163 106-387 179-593 105-842 106-561 106-724 300-5601 106-381 107-380 106-971 179-832 106-700 106-709 110-655 105-089 319-706 151-227 319-707 300-8533 300-8531 110-333 105-095 110-332

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0219801

46

FRONT FIXED HOOD

13

19

19 10 8 7 12 3

11

9 2 4

6 5

20 14 18 17

05

1 16 15

ID0219807

47

FRONT FIXED HOOD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

300-7221 1 MID HOOD 300-5556 1 BRACKET 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 12 FLG LOCKNUT (M8-1.25) 108-112 3 STUD BOLT (M8-1.25 X 70MM) 362-1297 1 SOUND INSULATION 362-1296 1 SOUND INSULATION 362-1298 1 SOUND INSULATION 362-1303 1 THERMAL INSULATION 362-1278 1 AIR BAFFLE 110-333 1 BOLT-ON CLAMP (1") 106-163 1 FLG SCREW (M8-1.25 X 30MM) 362-1281 1 FRONT FIXED HOOD ASSY 115-619 2 EXTENSION SPRING 300-7241 2 LATCH 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 105-797 2 SCREW (M6-1.00 X 20MM, BX) 300-8326 2 BUSHING 118-183 165 BULK EDGE (SOLD BY FOOT) 116-789 3 RUBBER EDGE TRIM 1/8" (FT)

REMARKS

SERVICE PART 191-1504

VARIOUS LENGTHS AND QUANITIES USE 3"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0219807

48

FRONT OPENING HOOD

2 3

1 10

5 6

4

7 11 12

20

8 9

20 13

14 17 15

18

16 19

04

ID0219812

49

FRONT OPENING HOOD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

300-7221 1 MID HOOD 196-351 1 EXHAUST TUBE (4" X 12") 194-027 1 MUFFLER CLAMP 117-538 1 GRAB HANDLE 117-558 2 LATCH, ADJUST LEVER (LOCKING) 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC) 362-1301 1 SOUND INSULATION 362-1307 1 AIR BAFFLE 362-1405 1 THERMAL INSULATION 362-1300 1 SOUND INSULATION 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 362-1299 1 SOUND INSULATION 117-427 1 POCKET PULL HANDLE 362-1283 1 FRONT HOOD ASSEMBLY 105-095 2 WASHER (1/4") 106-048 2 LOCKNUT (#10-24) 106-712 2 FLG SCREW (M6-1.00 X 16MM) 300-8999 1 LOCK PLATE 110-514 1 LOCKING LATCH (ADJUSTABLE) 118-183 173 BULK EDGE (SOLD BY FOOT)

REMARKS

CUT AS REQUIRED TO FIT AROUND GUSSET SEVICE PART 191-1503

VARIOUS LENGTHS AND QUANITIES

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0219812

50

REAR FIXED HOOD

7 OLD STYLE

6 6 14

21

8

1

9

6 15

13

20

7

12

19

17

7 18 2 7 6

11 6

3

5 7

16

7

6

7

10 4

07

ID0219829

51

REAR FIXED HOOD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 REAR HOOD SUPPORT 1 GRILLE 1 PANEL SUPPORT 1 PANEL SUPPORT 2 BRACKET 18 FLG SCREW (M8-1.25 X 20MM, GD8) 24 FLG LOCKNUT (M8-1.25) 2 WASHER (M12, HARDENED) 2 GRIP RING (.500") 2 STUD BOLT (M8-1.25 X 70MM) 67 BULK EDGE (SOLD BY FOOT) 1 SPACER (1.395") 2 BOLT-ON CLAMP (13/16") 1 FLG SCREW (M8-1.25 X 55MM) 1 REAR FIXED HOOD ASSY 1 SOUND INSULATION 16 BULK EDGE (1/8",SOLD PER FT) 1 REAR MOUNT BRACKET 1 SOUND INSULATION 2 WASHER (1/4") 1 FLG LK SCREW (M8-1.25 X 25MM)

319-801 300-5371 300-5379 319-804 319-394 106-162 106-386 106-397 115-482 108-112 118-183 181-650 110-373 105-665 362-1290 362-1386 116-489 300-9448 362-1445 105-095 106-381

DESCRIPTION

REMARKS

SERVICE PART 191-1505

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0219829

52

REAR OPENING HOOD

12 11

13 1 6

4

6

5

14

7

9

10

6 3 8 2

04

ID0219828

53

REAR OPENING HOOD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 BACK PLATE 1 GRILLE 1 HOOD BRACE 1 HOOD BRACE 1 PROP ROD 11 FLG SCREW (M8-1.25 X 20MM, GD8) 11 FLG LOCKNUT (M8-1.25) 16 BULK EDGE (1/8",SOLD PER FT) 1 LATCH, ADJUST LEVER (LOCKING) 67 BULK EDGE (SOLD BY FOOT) 1 REAR HOOD ASSY 1 POCKET PULL HANDLE 1 SOUNDS INSULATION 69 BULK EDGE (1/8", SOLD PER FT)

300-4441 300-5371 300-5378 319-799 179-583 106-162 106-386 116-489 117-558 118-183 362-1291 117-427 362-1387 116-421

DESCRIPTION

REMARKS

SERVICE PART 191-1506

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0219828

54

NOTES:

ID0134963

55

FRAME COMPONENTS

56

CARRIAGE

6 9 9

7 4

7

2 5 10 3 1

11 8 6

02

ID0235586

57

CARRIAGE REF PART NO. NUMBER

QTY

1 300-2816 2 325-312 3 327-581 4 318-873 5 327-618 6 105-998 7 106-390 8 105-249 9 105-047 10 318-353 11 105-273

1 1 1 1 1 8 4 4 4 1 4

DESCRIPTION

RIGHT SIDE PLATE LEFT SIDE PLATE HOSE CARRIER MOUNT BRACKET, TOP SHIELD SCREW (M16-2.00 X 40MM) WASHER (M10) CARRIAGE BOLT(3/8-NC X 1-1/4") LOCKNUT (3/8-NC) REAR PLATE SCREW (M12-1.75 X 30MM)

REMARKS

TORQUE TO 140 FT LBS SEE FOOTNOTE 1

TORQUE TO 55 FT LBS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LOCTITE 242 OR EQUIV.

NOTE:

02

ID0235586

58

CARRIAGE SPINDLE

20

11 8

10

9

21 7 6 5 4 3

17 19

2 18 1 15 16

14

12 15 13

09

ID0145204

59

CARRIAGE SPINDLE REF PART NO. NUMBER

QTY

1 166-426 2 118-292 3 166-451 4 177-034 5 106-865 6 185-074 7 185-067 8 153-242 9 150-1026 10 106-397 11 106-707 12 157-019 13 400-604 14 106-642 15 106-396 16 105-894 17 108-120 18 106-048 19 159-898 20 105-857 21 159-577

1 SLIDING SPINDLE SHAFT 2 COMPRESSION SPRING 1 GEAR BOX 1 SHAFT SPACER 1 NUT 1 TANG LOCK WASHER (1.792") 1 THRUST LOCKNUT (1.767-NF-18) 1 WATER SWIVEL (12N-12NF) 1 ROTATION MOTOR 4 WASHER (M12, HARDENED) 4 SCREW (M12-1.75 X 45MM, SOC) 1 O-RING (139 D90) 1 SAVER SUB (1.47-4 F DS) 8 SCREW (M10-1.50 X 65MM) 16 WASHER (M10, HARDENED) 8 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 SHLD BLT(1/4" X 1-1/2",#10-24) 6 LOCKNUT (#10-24) 4 SPRING CAP 8 BOLT (3/8-NC X 3", SOC, GD8) 1 RELIEF MANIFOLD

DESCRIPTION

REMARKS

APPLY 256-666 GREASE TO SPLINES SEE FOOTNOTE 1

SEE FOOTNOTE 2 USE LOCTITE 242 SEE FOOTNOTE 3 TORQUE TO 47 FT LBS

SEE FOOTNOTE 4 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. SUPERSEDES 117-921 COMPRESSION SPRING, 117-921 DOES NOT USE SPRING CAPS (REF 19) 2. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS, 191-248 SEAL KIT 3. USE 400-2304 WITH POWER PIPE FORGED 355-1124 USE 400-2237 WITH POWER PIPE FORGED 355-1123 4. SERVICE PARTS INCLUDE 150-1326 HYDRAULIC VALVE CARTRIDGE, USE KIT 190-1769 FOR SEAL REPLACEMENT NOTE:

09

ID0145204

60

THRUST DRIVE 11 17 12

1

13 15

10

19

14

9

18

6

2 5

4

2 5

4

16

4

6

6

2

7 2 8 6 03

5

3 ID0235682

61

THRUST DRIVE REF PART NO. NUMBER

QTY

1 157-317 2 141-730 3 318-344 4 179-704 5 106-949 6 105-388 7 106-030 8 105-273 9 106-398 10 107-197 11 106-472 12 106-390 13 105-072 14 105-258 15 500-003 16 179-422 17 150-2050 18 166-448 19 150-2049

2 MOTOR 10 RBC ROLLER 4 LOWER ROLLER MOUNT 6 ECCENTRIC BUSHING 5 WASHER (3/4", HARDENED) 10 NUT (3/4-NF) 6 LOCK WASHER (M12) 8 SCREW (M12-1.75 X 30MM) 4 WASHER (M16, HARDENED) 4 SCREW (M16-2.00 X 80MM, 10.9) 4 SCREW (M14-2.0 X 35MM) 6 WASHER (M10) 6 LOCK WASHER (3/8") 3 BOLT (3/8-NC X 3-3/4") 3 BOLT (3/8-NC X 2-3/4") 2 BOSS 1 MANIFOLD 1 THRUST DRIVE 1 MANIFOLD

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART KITS

TORQUE TO 62 FT LBS TORQUE TO 55 FT LBS, USE 242 LOCTITE TORQUE TO 200 FT LBS, USE 242 LOCTITE TORQUE TO 88 FT LBS, USE 242 LOCTITE TORQUE TO 40 FT LBS, USE 242 LOCTITE TORQUE TO 40 FT LBS, USE 242 LOCTITE SEE NOT SHOWN FOR SERVICE PARTS SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

500-1649 500-1650 500-1647 500-1727 500-1728 500-1953 500-1269 500-1228

SOLENOID VALVE CARTRIDGE, 4W-2P, NC SOLENOID COIL SOLENOID VALVE CARTRIDGE, 4W-2P HYD PILOT LOGIC CARTRIDGE, -10 HYD PILOT LOGIC CARTRIDGE, -20 NUT, COIL RETAINING SEAL REPAIR KIT SHAFT AND BEARING KIT

USE ON 150-2050 USE ON 150-2049 & 150-2050 USE ON 150-2049 USE ON 150-2049 USE ON 150-2049 USE ON 150-2049 & 150-2050

FOOTNOTES:

NOTE:

03

ID0235682

62

ROTATION GEAR BOX

7 5 3

4

8

9

10

2 1 15 16

22

18

24

23

11 12 13

20

19

17

14

21 6

02

ID0114195

63

ROTATION GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

DESCRIPTION

166-451 GEAR BOX (1.78:1 ROTATION) 126-100 2 TAPERED BEARING (2") 126-099 2 TAPERED RACE (3.25") 166-528 1 INPUT PINION 106-771 10 SCREW (M12-1.75 X 60MM, SOC) 162-027 1 GEARBOX HOUSING 106-866 2 DOWEL PIN (10MM X 30MM) 162-004 1 GEARBOX COVER 165-800 5 SHIM (.002") 165-801 5 SHIM (.003") 165-802 5 SHIM (.007") 165-829 5 SHIM (.002") 165-830 5 SHIM (.003") 165-828 5 SHIM (.007") 160-1102 1 OUTPUT GEAR 159-003 1 AIR VENT (02N) 514-123 1 PICKUP TUBE (02N-02NF90-2") 166-434 1 OUTPUT SHAFT 126-076 1 TAPERED RACE (5.118") 126-075 1 TAPERED BEARING (3.346") 155-869 2 INTERNAL SEAL (3.250") 115-211 2 PLUG (08N,SQ, MAG) 126-157 1 TAPERED RACE 126-156 1 TAPERED BEARING 115-896 1 EXTERNAL SNAP RING (3.875")

REMARKS

INCL REF NO.'S 1 - 24

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0114195

64

ASSISTED MAKE-UP

BEGINS WITH S/N CMWJ1220C60000122

7

11

12 3

1

2

4

9

10

03

8

6

5

ID0256180

65

ASSISTED MAKE-UP

BEGINS WITH S/N CMWJ1220C60000122 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

300-2615 110-774 300-2620 300-2625 106-380 106-386 106-427 106-850 105-152 300-2816 215-1002 153-242

QTY

1 1 1 1 2 2 4 4 2 1 1 1

DESCRIPTION

SLIDER BALL JOINT (1/4-NF) SENSOR ROD COVER FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25) SCREW (M5-0.80 X 22MM, SOC) LOCKNUT (M5-0.80) NUT (1/4-NF) RIGHT SIDE PLATE POSITION SENSOR WATER SWIVEL (12N-12NF)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

03

ID0256180

66

PINION DRIVE ASSEMBLY

1

2

4 2

3

02

ID0138503

67

PINION DRIVE ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

QTY

166-448 115-456 2 125-044 4 160-1019 2 318-351 1

DESCRIPTION

REMARKS

PINION DRIVE EXTERNAL SNAP RING BALLBEARING (1.717") PINION MOTOR PLATE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138503

68

PIPE GUIDE

8

4

1

3

1 2

9 6 5

10 8

02

7

ID0138507

69

PIPE GUIDE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

362-1060 4 320-814 1 320-802 1 110-368 1 107-590 2 149-974 1 318-863 1 107-870 3 110-033 106-685 5 106-855 3

DESCRIPTION

REMARKS

PIPE GUIDE RIGHT PIPE GUIDE RETAINER LEFT PIPE GUIDE RETAINER SNAPPER PIN (3/8" X 1-1/2") CARRIAGE BOLT (M12-1.75 X 80MM) SPLIT ROD WIPER (1.5" ID) PIPE GUIDE MOUNT PULL PIN (.5" X 5") HAIR CLIP PIN (1/8" X 1/2") LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M12-1.75 X 140MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138507

70

ROTATING WRENCH BEGINS WITH S/N:

1 2

2 21

4 3 6

9 23 20 5

8 22 19 7

10 11

4 12 17

13

18

12 14 15 16

06

ID0159630

71

ROTATING WRENCH BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

300-2509 1 357-222 2 357-225 1 106-847 2 107-884 4 105-561 1 151-213 1 118-115 1 106-724 1 324-918 1 318-511 2 105-1012 4 316-462 1 106-383 1 318-512 2 178-225 1 181-982 1 106-469 1 125-771 1 151-038 1 125-770 1 179-987 1 181-981 1

DESCRIPTION

REMARKS

REAR WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) COMPRESSION SPRING FLG SCREW (M10-1.50 X 25MM) ROTATING WRENCH WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) CENTERING PIN FLG LK SCREW (M10-1.50 X 30MM) WRENCH PIN - LONG TAPERED PIN (31.7MM X 181.6MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.25") CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1") TAPERED PIN (1" X 5.50") TAPERED INSERT (1")

BEGINS WITH S/N: CMWJ1220K60000126 SEE FOOTNOTE 2 LOCTITE 242 LOCTITE 242 BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

2.

CYLINDER WITH ONE PIECE HEAD USE 357-222 WITH POWER PIPE FORGED 355-1124 USE 375-1117 WITH POWER PIPE FORGED 355-1123

NOTE:

06

ID0159630

72

STATIONARY WRENCH BEGIN WITH S/N:

1

10 2

17 18 15

16 12 2 4 6 11 18 14

7 3 13

5 9

19

8

05

ID0159624

73

STATIONARY WRENCH BEGIN WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

300-2510 1 357-222 2 357-225 1 106-847 2 107-884 4 105-561 1 151-213 1 318-511 2 105-1012 2 115-506 1 179-528 1 151-220 1 106-995 3 106-685 1 107-295 2 322-677 1 106-477 1 323-061 2 106-387 3

DESCRIPTION

REMARKS

FRONT WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) KLIP RING (.500") PIN CYLINDER (1.0 X .50 X .90) FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) ROLL PIN (.375" X 3.750") PIPE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) MOUNT PLATE FLG LOCKNUT (M10-1.50)

BEGINS WITH S/N: CMWJ1220K60000126 SEE FOOTNOTE 2 LOCTITE 242 LOCTITE 242 BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CYLINDER WITH ONE PIECE HEAD 2. USE 357-222 WITH POWER PIPE FORGED 355-1124 USE 375-1117 WITH POWER PIPE FORGED 355-1123

NOTE:

05

ID0159624

74

FUEL TANK

8 5A

12

10 A

16

7

11 RETURN

9 15

5B 6

SUPPLY (FILTER)

11 B 10

5C

TO FILLER NECK

6

9

4

3

14

2

13 1

11

ID0044338

75

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-7774 1 FUEL TANK 2 116-1003 10 BULK HOSE (2", SOLD PER IN) 3 110-134 2 WORM CLAMP (2.062" TO 2.750") 4 514-312 1 S/O COUPLER (08N-08H) 5 116-322 27 BULK HOSE (1/2",SOLD PER 1") 6 110-217 6 WORM CLAMP (7/16" TO 1") 7 156-729 1 S/O TEE (O8H-O8H-O8H) 8 111-021 1 BREATHER CAP (TANK) 9 153-871 2 S/O COUPLER (06N-06H90, BRS) 10 116-881 163 BULK HOSE (3/8", SOLD PER FT) 11 110-249 4 WORM CLAMP (1/4" TO 5/8") 12 105-214 5 FLG SCREW (#10-24 X .5") 13 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 14 106-709 2 FLG LK NUT (M12-1.75) 15 115-686 12 BULK EDGE (5/32",SOLD PER 1") 16 217-568 1 FUEL SENDER

REMARKS

USE 1 @ 10" USE 1 @ 2" (5A), 1 @ 22" (5B) & 1 @ 3" (5C)

USE 1 @ 90" (10A) & 1 @ 73" (10B)

USE 1 @ 12" INCLUDES 165-704 GASKET

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0044338

76

GROUND DRIVE TRACKS 32 33 31

29 28 25 27 26

11

24 21

22 23

20

10

19 18

16 12 9

17

13

15 1

30

14

8 7 6 5 4 3 2

17

ID0025318

77

GROUND DRIVE TRACKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

DESCRIPTION

315-175 2 GROUND DRIVE TRACK 170-336 2 FRONT IDLER ROLLER 353-403 2 YOKE 353-482 2 SPRING PLATE 117-122 2 COMPRESSION SPRING 353-402 2 SPACER TUBE 151-161 2 GREASE CYLINDER 353-473 2 STOP TUBE 157-099 - O-RING (042 D70) 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) 166-172 2 GEAR BOX (5.44:1) 106-341 4 SCREW (MI6-2.00 X 70mm) 155-581 - HYD MOTOR 500-658 SEAL REPAIR KIT 106-355 4 FLG NUT (M16-2.00, 10.9) 170-335 14 IDLER ROLLER 106-709 2 FLG LOCKNUT (M12-1.75) 107-337 14 SCREW (M16-2.00 X 150mm, 10.9) 106-442 14 FLG LOCKNUT (M16-2.0, PRV TRQ) 106-340 4 SCREW (M16-2.00 x 50mm) 106-392 4 WASHER (M16) 105-1352 2 WASHER (1.265) 105-917 2 CASTLE NUT (1-1/4-NF) 105-501 2 COTTER PIN (.125" X 2.0") 174-008 2 SPROCKET (11T) 140-1084 2 SPROCKET (11T) 166-857 2 KEY (.437" X 1.950") 348-962 2 HOSE PROTECTOR 106-632 2 FLG LK SCREW (M12-1.75 X 35mm) 116-978 AR BULK EDGE (1/4" SOLD PER FT) 116-259 AR BULK EDGE (1/2", SOLD PER FT) 324-456 2 TRACK SUPPORT 325-469 - FRAME 106-724 - FLG LK SCREW (M10-1.50 X 25MM) 106-387 1 FLG LOCKNUT (M10-1.50)

REMARKS

INCLUDED WITH 166-172 TORQUE TO 100 FT-LB GROUND DRIVE. INCLUDES ITEM 13 TORQUE TO 159 FT-LB

TORQUE TO 159 FT-LB TORQUE TO 500-675 FT-LB

USE 6.35" USE 7" SEE FOOTNOTE 1 FOR TRACK FRAME GUSSET KIT

NOT SHOWN:

FOOTNOTES:

1. 190-2503 TRACK FRAME GUSSET KIT FOR UNITS PRIOR TO CMWJT20XAF0000322. WELDING REQUIRED.

NOTE:

17

ID0025318

78

GEARBOX

GROUND DRIVE

21 26 27

25

11

24

10 6

7

5

8

4

3

2

1

22

9 23 15 14 16

13

31

17 18 20

12

30 28

19 29

13

ID0043037

79

GEARBOX

GROUND DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

166-172 168-052 105-069 105-024 168-051 126-185 182-220 126-017 179-235 168-053 125-270 125-269 160-449 140-1084 125-326 125-327 155-881 105-1352 105-917 105-501 166-857 106-857 106-866 348-749 348-254 165-800 165-801 165-802 157-099 155-581 106-204 115-025

QTY

DESCRIPTION

GEARBOX (5.44:1) 1 INPUT PINION 1 WASHER (.406") 1 LK BOLT (3/8-NC X 3/4", NLK) 1 CLUSTER GEAR 2 BEARING CAGE (1.50 WD) 1 SPACER 2 BEARING RACE (1.25") 1 PIN 1 OUTPUT GEAR 1 TAPERED RACE (3.265") 1 TAPERED BEARING (1.75") 1 SHAFT 1 11 TOOTH SPROCKET 1 TAPERED RACE (3.75") 1 TAPERED BEARING (1.750") 1 INTERNAL SEAL (1.750") 1 WASHER (1.265) 1 CASTLE NUT (1-1/4-NF) 1 COTTER PIN (.125" X 2.0") 1 KEY (.437" X 1.95") 14 SCREW (M10-1.50 X 55MM, SOC) 1 DOWEL PIN (M10 X 30MM) 1 HOUSING (MACHINED) 1 CAST COVER, MACHINED 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 O-RING (042 D70) 1 HYD MOTOR 2 BOLT (1/2 - NC X 1.50", SOC) 4 PLUG (08N, SQ FM, MAG)

REMARKS

INCLUDES REF. NO.'S 1-12, 14-16, 21-31 TORQUE TO 45 FT-LBS

SUPERSEEDES 174-008

TORQUE TO 525-675 FT-LBS TORQUE TO 45 FT-LBS

AS REQUIRED AS REQUIRED AS REQUIRED USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0043037

80

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

81

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

82

GREASE CYLINDER

1

6 5

4

3

2

03

ID0113534

83

GREASE CYLINDER REF PART NO. NUMBER

151-161 1. 353-404 2. 153-501 3. 155-732 4. 155-704 5. 115-019 6. 159-093

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (224 D90) 0-RING (224 D70) ZERK (02N) RELIEF VALVE (5/8-NF, 02N)

INCL REF NO.'S 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113534

84

85

86

FRAME TILT 18

17 2 DRILL FRAME

1

2 1 3

19 20

2

4 5

16 TRACK FRAME

5

7

6 14

15

5

8 13

9

06

10

11

12

ID0113832

87

FRAME TILT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

181-975 2 106-470 3 179-503 1 183-768 1 125-773 3 151-089 1 125-754 1 183-919 1 184-064 1 106-344 1 106-685 2 320-169 1 320-170 AR 105-247 1 106-579 1 107-660 1 327-579 1 105-249 2 106-390 2 105-047 2

DESCRIPTION

TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (1.75" X 10.75") TAPERED PIN (44.4MM X 205MM) COMPOSITION BUSHING (1.75") CYL (3.5 X 1.75 X 3.0) COMPOSITION BUSHING (2") TAPERED PIN (50.8MM X 190MM) TAPERED INSERT (2") SCREW (M20-2.5 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) FRAME STOP SHIM PLATE SCREW (M12-1.75 X 35MM) SCREW (M12-1.75 X 120MM) WASHER BULKHEAD BRACKET CARRIAGE BOLT WASHER (M10) LOCK NUT

REMARKS

USE #242 LOCTITE OR EQUIVALENT

DO NOT USE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0113832

88

PROXIMITY SWITCHES

2

2 1

1

4 6

3

1 4 3

5

4 3

02

ID0175723

89

PROXIMITY SWITCHES REF PART NO. NUMBER

1. 215-1175 2. 106-426 3. 106-850 4. 105-284 5. 107-451 6. 107-465

QTY

DESCRIPTION

3 4 6 6 1 2

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") SHIM SCREW (M5-0.80 X 30MM, SOC

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0175723

90

PROXIMITY SWITCHES DRILL PIPE

3

5

4

9

1 6

2

7

8

7

2

4 3

1 8

5 10

6

04

ID0042372

91

PROXIMITY SWITCHES DRILL PIPE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

215-1175 2 106-426 4 106-850 4 105-284 4 105-818 2 105-085 2 115-601 2 300-1890 2 300-1889 1 300-1888 1

DESCRIPTION

REMARKS

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") BOLT (1/4-NC X 1-1/2) LOCKNUT (1/4-NC) EXTENSION SPRING (4.062") TARGET ARM FOLLOWER ARM,FRONT FOLLOWER ARM,REAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0042372

92

NOTES:

ID0134963

93

OPERATOR’S STATION

94

OPERATOR STATION FLOOR

1

3

5

9

8 12 10 11 6 2 7

02

4

ID0219972

95

OPERATOR STATION FLOOR REF PART NO. NUMBER

QTY

1 300-5390 2 179-383 3 300-5387 4 106-545 5 107-336 6 115-484 7 119-008 8 107-197 9 105-247 10 179-564 11 106-709 12 106-775

1 1 1 4 4 2 1 1 2 1 2 2

DESCRIPTION

REMARKS

SEAT SUPPORT PIN, GROOVED FLOOR LOCKNUT (M16-2.0,PRV TRQ,10.9) FLG SCREW (M16-2.00X45MM,10.9) EXTERNAL SNAP RING (1.000") SHIM SCREW (M16-2.00 X 80MM, 10.9) SCREW (M12-1.75 X 35MM) STOW BAR FLG LK NUT (M12-1.75) JAM NUT (M16-2.00)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0219972

96

OPERATOR SEAT 5

3

7

1 30

4 8 29 32

31

2

28 27

10 14 9 6

14 36

13 17

15 16 21

19 18

24

25 23

16

22

26 33 26 16

18

35 20 18 19

12 11

34 04

ID0219957

97

OPERATOR SEAT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

117-631 300-5605 324-426 318-611 117-314 179-980 110-383 106-159 106-391 107-802 106-390 105-894 106-340 106-775 105-095 105-089 329-049 106-255 115-477 115-563 110-027 110-053 179-782 105-093 105-557 110-655 106-397 105-273 106-162 106-386 108-174 107-702 105-694 300-5390 105-523 110-259

QTY

1 1 1 1 1 1 1 2 2 2 2 2 1 2 4 6 1 3 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SEAT ASSEMBLY SEAT MOUNT ARMREST LOWER BRACKET UPPER ARM BRACKET ARM REST ROD GUIDE KNOB (3/8-NC, BLACK) FLG SCREW (1/4-NC X 3/4") WASHER (M12) SHLD BLT (M12 X 16MM,M10-1.50) WASHER (M10) LOCKNUT(M10-1.50,PRV TRQ,10.9) SCREW (M16-2.00 X 50MM) JAM NUT (M16-2.00) WASHER (1/4") LOCKNUT (5/16-NC) PROP BAR WASHER (.406") GRIP RING (.375") COMPRESSION SPRING CLEVIS (3/8-NF) CLEVIS PIN (3/8" X 1.078") STOP ROD NUT (3/8-NF) ROLL PIN (3/16" X 1-1/8") BALL SCREW (5/16-NC X 1/2") WASHER (M12, HARDENED) SCREW (M12-1.75 X 30MM) FLG SCREW (M8-1.25 X 20MM, GD8) FLG LOCKNUT (M8-1.25) ROLL PIN (3/8" X .750") CARRIAGE BOLT (3/8-NC X 3/4") STRUT (90 LB.) SEAT SUPPORT COTTER PIN (.125" X .750") BOLT-ON CLAMP (.625")

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0219957

98

LEFT CONSOLE

24

6

7

5

25

22 23

17

15

16 4 5 1

15 14 16 2 3

5

8 9

4 21

5 23 12 19

10

5

18

11 17

20

04

13

ID0226197

99

LEFT CONSOLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 LEFT CONSOLE 1 CUP HOLDER 1 BATTERY DISCONNECT SWITCH 2 ROCKER SWITCH (DPDT) ON-ON 5 ROCKER SWITCH DPDT(ON)-ON-(ON) 1 ROCKER SWITCH (DPDT) ON-OFF-ON 1 ROCKER SWITCH DPDT ON-ON-(ON) 1 HORN BUTTON 1 BUTTON COVER 1 AUDIO ALARM 1 VALVE COVE PANEL 1 RED LED (12V DC) 1 POTENTIOMETER 1 CONNECTOR CAP (TURCK RS-CC) 7 FLG LK SCREW (M8-1.25 X 25MM) 7 FLG LOCKNUT (M8-1.25) 12 WELLNUT (M4-0.7 X 12.67MM LG) 4 SCREW (M4-0.70 X 30MM,BUT SOC) 4 SCREW (M4-0.70 X 16MM,BUT SOC) 7 NUT (M4, W/LK WSHR) 3 SCREW (M4-0.70 X 20MM) 8 SCREW (M4-0.70 X 16MM, BX) 2 FILLER PLUG 1 ACCESSORY SOCKET 4 INDICATOR ASSEMLBY

362-1333 117-889 217-819 217-907 222-145 217-916 217-908 306-607 306-608 306-603 318-953 214-563 214-566 211-078 106-381 106-386 107-358 107-414 107-580 105-680 106-556 107-393 110-962 214-301 220-664

DESCRIPTION

REMARKS

USE 242 LOCKTITE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0226197

100

ESID MODULE & GAUGE PANEL 15

12 1

2

11

16

9 10

5

8 17 6 7

3

14 4

09

13

ID0214463

101

ESID MODULE & GAUGE PANEL REF PART NO. NUMBER

1 318-954 2 217-294 3 217-275 4 220-1222 5 363-696 6 215-1582 7 215-1465 8 215-1373 9 211-328 10 211-329 11 107-358 12 107-393 13 107-871 14 108-184 15 150-1444 16 258-045 17 362-1313

QTY

DESCRIPTION

1 GAUGE PANEL 1 PRESSURE GAUGE (3000 PSI) 1 CONSOLE LIGHT 1 ESID MODULE 1 GAUGE CLUSTER PANEL 1 OIL PRESSURE GAUGE (0-150 PSI) 1 ANALOG WATER TEMP GAUGE 1 ANALOG TACH 1 2.06" VOLTMETER GAUGE 1 2.06" FUEL GAUGE 9 WELLNUT (M4-0.7 X 12.67MM LG) 9 SCREW (M4-0.70 X 16MM, BX) 4 WELLNUT (M6-1.00 X 20.35MM LG) 4 SCREW (M6-1.00 X 30MM, BUT SOC) 1 PRESSURE GAUGE (2000 PSI) 1 PRESSURE GAUGE (4000 PSI) 1 HOLE PLUG

REMARKS

USE 258-045 ON JT2020

BEGINS WITH S/N: CMWJ2020HA0001165; SEE FOOTNOTE 1

USE 258-036 ON JT2020

NOT SHOWN:

FOOTNOTES:

1. TO BE USED WITH 215-1583 OIL PRESSURE SENDER (0-150PSI). BEFORE S/N: CMWJ2020HA0001165 215-1376 ANALOG OIL PRESSURE GAUGE WAS USED WITH 215-183 SENDER, OIL PRESSURE HD

NOTE:

09

ID0214463

102

VANDAL COVER 2 1 2

3

03

ID0093466

103

VANDAL COVER REF PART NO. NUMBER

1 2 3

362-999 110-737 105-1428

QTY

DESCRIPTION

REMARKS

1 VANDAL COVER 2 PULL PIN (5/16" X 2") 1 LYNCH PIN (1/4 X 1-9/16)

NOT SHOWN:

FOOTNOTES:

1. WHEN REMOVING VANDEL COVER, PLACE PINS IN MOUNT PLATE WELDED TO OUTSIDE FRAME RAIL OF ENGINE SKID, FOR SAFE STORAGE.

NOTE:

03

ID0093466

104

RIGHT CONSOLE 7

4 1

3

13

19

14

2

16

17

20

15

11 9 6

8

18

10 12 5

09

ID0214436

105

RIGHT CONSOLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

117-314 217-206 106-205 106-556 106-162 362-1726 362-1336 107-570 300-3589 106-078 110-560 106-386 300-6573 106-159 105-1428 106-640 107-871 106-390 215-1224 301-4737

QTY

1 1 4 4 4 1 1 1 1 1 3 4 1 2 1 4 4 2 1 1

DESCRIPTION

ARM REST BUTTON SWITCH (SPST) WASHER (.191") SCREW (M4-0.70 X 20MM) FLG SCREW (M8-1.25 X 20MM, GD8) RIGHT CONSOLE WEATHER COVER EYE BOLT (M8-1.25 X 20MM) BRACKET NUT (M8-1.25) POP RIVET (3/16" X 1/2", ALUM) FLG LOCKNUT (M8-1.25) CLAMP PLATE FLG SCREW (1/4-NC X 3/4") LYNCH PIN (1/4 X 1-9/16) SCREW (M6-1.00 X 20MM,BUT SOC) WELLNUT (M6-1.00 X 20.35MM LG) WASHER (M10) DUAL AXIS HALL EFFECTJOYSTICK COVER

REMARKS

SUPERSEEDES 362-1331 RIGHT CONSOLE

SEE FOOTNOTES 1 & 2 FOR S/N BREAKS

NOT SHOWN:

214-415 215-1787

1 90D MODULE TO RIG CABLE 1 JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK. 2. ENDS WITH S/N: CMWJ120JB0000428, BEGINS WITH S/N: CMW1220KB0000430 ENDS WITH S/N: CMWJ2020TB0001447, BEGINS WITH S/N: CMWJ2020PB0001447

NOTE:

09

ID0214436

106

ELECTRICAL STRIKE SYSTEM 4 7

5 6

22 13

14

18 15 16 19

9 11 10

21

3 12 2 1 17

8 20

07

ID0114299

107

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 1 1 1 2 1 2 4 1 1 1 1 1 1 2 1 4 1 2 4 4 1

300-2131 215-1081 300-2168 217-296 214-104 214-103 157-645 106-266 215-799 211-042 220-1222 214-554 300-4434 216-026 106-049 220-1120 106-602 116-489 106-048 106-724 106-386 211-055

DESCRIPTION

TRANSFORMER COVER CURRENT TRANSFORMER COVER STROBE LIGHT (AMBER) PACKARD MALE TERMINAL (2-WAY) MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) FLG NUT (M10-1.50) VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE CURRENT COIL CABLE CENTER MOUNT FLEX-GUARD (.25") BOLT (#10-24 X 3/4", PLPS) ENGINE SENSOR AMPLIFIER MODULE SCREW (M8-1.25 X 80MM) BULK EDGE (1/8",SOLD PER FT) LOCKNUT (#10-24) FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M8-1.25) ANTENNA BULKHEAD CONNECTOR

REMARKS

BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 INCLUDES REF NO.'S 5, 6 & 7

USE 1 @ 13"

USE 1 @ 22"

NOT SHOWN:

318-993 211-083 309-758

1 TRANSFORMER COVER 1 CURRENT TRANSFORMER 1 COVER

ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331

FOOTNOTES:

NOTE:

07

ID0114299

108

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT BRN -E - THROTTLE DOWN

L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

05

YEL BLU

BLU ORG BLK

GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP YEL -K - X AXIS OUTPUT

BRN YEL

JOYSTICK

16

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

109

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 214-728 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH HALF BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

05

ID0186069

110

NOTES:

ID0134963

111

HYDRAULICS

112

PUMP STACK MOUNTING

10

13

2 11 12

1 3

9

4

5

6

7 8

02

ID0230201

113

PUMP STACK MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

194-763 106-383 105-073 105-839 106-397 105-062 105-117 105-052 157-860 194-704 157-239 157-041 110-259

QTY

1 8 8 8 2 2 2 2 1 1 1 1 1

DESCRIPTION

MOUNT PLATE FLG LK SCREW (M10-1.50 X 30MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) WASHER (M12, HARDENED) BOLT (1/2-NC X 1-1/2", FER) WASHER (5/16") BOLT (3/8-NC X 1-1/4") DOUBLE GEAR PUMP FLYWHEEL COUPLING DUAL HYDROSTAT O-RING (152 D70) BOLT-ON CLAMP (.625")

REMARKS

USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 33 FT-LBS TORQUE TO 30 FT-LBS USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT TORQUE TO 50 FT-LBS. SEE NOT SHOWN FOR INDIVIDUAL SERVICE PARTS

NOT SHOWN:

500-3350 500-3351

PUMP DRIVE FLANGE PUMP DRIVE HUB

FOOTNOTES:

NOTE:

02

ID0230201

114

PUMP STACK SUPPLY & RETURN

1

2 2

5

9 4

6

7 20

3

11 8

18 A

14

21 16

3 12

10

18 B

FROM SELECTOR VALVE RETURN

25

FROM FILTER

21

17 14 19

22 16 23

22 24

20 18 D

15 16 18 C 13

04

ID0220409

115

PUMP STACK SUPPLY & RETURN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY

DESCRIPTION

157-768 1 CONNECTOR (12S-20O-06O) 159-157 2 QDC ADAPTER (02-06OF) 155-168 2 S/O COUPLER (20S-20H90) 150-2384 1 CONNECTOR (12S-16O90, 06SF) SPCL 150-2205 1 HYD LINE 153-908 1 UNION (16S-16OFX90) 158-248 1 CHECK VALVE (16SF-16SF,20 PSI) 150-2700 1 CONNECTOR (16S-12H90-06SF) 154-224 1 CONNECTOR (06S-06O45) 154-342 1 CONNECTOR (06S-06O90) 116-636 42 BULK HOSE (3/4", SOLD PER FT) 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 155-004 1 S/O COUPLER (20S-20H) 110-274 2 BOLT-ON CLAMP (1-1/4",PER SET) 300-5558 1 BRACKET 300-5791 3 BACKUP PLATE 150-2204 2 HYD LINE 116-587 107 BULK HOSE (1-1/4",SOLD PER FT) 149-342 2 T-BOLT CLAMP (1.687") 110-133 6 WORM CLAMP(1-1/16"TO 1-15/16") 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 105-292 2 SCREW (M8-1.25 X 75MM) 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 2 FLG LOCKNUT (M8-1.25) 155-174 1 S/O COUPLER (12S-12H90)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

HOSE: A - 1 @ 28; B - 1 @ 12"; C - 1 @ 50; D - 1 @ 17"

NOTE:

04

ID0220409

116

FILTER AND RESERVOIR HYDRAULICS 14

10

29 17

16

15 18 5

7

8

12

28

20

FROM FAN MOTOR 11 A

11 B 6

27 21

13 TO HYDROSTAT PUMP

4 2 1 25

24 9 15 3

19

14

TO LOWER COOLER

26 23

22 05 37260

ID0220083

117

FILTER AND RESERVOIR HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

150-2660 1 HYDRAULIC TANK 121-059 1 SIGHT GLASS (-24) 500-302 1 PLUG (-12 S) 150-2079 1 INLET FITTING (20S-20H) 157-458 1 FILTER HEAD 153-792 1 FILTER ELEMENT (10 MICRON) 150-2728 1 CONNECTOR (20S-20H-10O-06SF) 150-2239 1 SPECIAL 90(20S-20H-20H) 300-5375 1 BRACKET 300-5377 1 MOUNT 116-587 46 BULK HOSE (1-1/4",SOLD PER FT) 149-342 2 T-BOLT CLAMP (1.687") 110-133 2 WORM CLAMP(1-1/16"TO 1-15/16") 106-162 3 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 3 FLG LOCKNUT (M8-1.25) 214-854 1 TEMPERATURE SWITCH(1/4NPT,MALE) 154-342 1 CONNECTOR (06S-06O90) 159-157 1 QDC ADAPTER (02-06OF) 215-1434 1 COOLANT TEMP SENSOR 105-214 6 FLG SCREW (#10-24 X .5") 165-626 2 FILLER NECK GASKET 117-425 AR LINER PAD (.12" THK) 362-1084 3 AIR BARRIER 115-704 2 BULK EDGE (1/4", SOLD PER 1") 154-227 1 CONNECTOR (06O-08S90) 514-164 1 S/O BR TEE (20S-20H-20H) 110-008 1 FILLER BREATHER ASSY. 116-812 1 HOSE (10OFX90S-71"-3000) 501-325 2 FLG LK BOLT (5/16-NC X 5/8")

REMARKS

SEE FOOTNOTE 1

1 @ 2"

NOT SHOWN:

FOOTNOTES:

HOSE A: 1 @ 34", HOSE B: 1 @ 12"

NOTE:

05

ID0220083

118

HYDRAULIC OIL COOLER PLUMBING

4 TO UPPER COOLER

2

1A 1C 3

6 8 7 1B

2 5

01

TO LOWER COOLER

ID0220110

119

HYDRAULIC OIL COOLER PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

32 BULK HOSE (1-1/4",SOLD PER FT) 6 T-BOLT CLAMP (1.687") 2 HYD LINE 1 S/O COUPLER (20S-20H90) 1 S/O BR TEE (20S-20H-20H) 1 S/O RUN TEE (16S-20H-20H) 1 S/O COUPLER (16S-20H) 1 CHECK VALVE (16SF-16SF,20 PSI)

116-587 149-342 150-2204 155-168 514-164 150-2210 155-047 158-248

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HOSE A: 1 @ 17"; HOSE B: 1 @ 6", HOSE C: 1 @ 9"

NOTE:

01

ID0220110

120

ROTATION MOTOR

1

3 2 5

5

6

7 4

17 17

16

8 10 14

13

9

15 10 11 12

04

ID0144374

121

ROTATION MOTOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

159-912 191-396 500-1942 154-270 1 154-338 1 159-750 1 157-368 2 514-049 1 157-378 1 157-887 1 157-886 1 154-281 2 159-577 1 150-1326 1 105-857 8 159-686 1 191-426 155-737 150-1026 150-1041 154-343 1

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (12S-12O90) CONNECTOR (12S-12O90, XL) FLOW CHECK VALVE(06O-06O) HOSE (12OFX90L-149"-5000) CONNECTOR (04S-06O90) HYD LINE (-06) HYD LINE (-16) HYD LINE (-16) CONNECTOR (16S-16O) RELIEF MANIFOLD HYDRAULIC VALVE CARTRIDGE BOLT (3/8-NC X 3", SOC, GD8) HYD RELIEF VALVE, ADJ SEAL REPAIR KIT O-RING (214 D70) ROTATION MOTOR SEAL KIT UNION (06S-06OFX90)

REMARKS

USE KIT 190-1769 FOR SEAL REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0144374

122

PUMP/ SELECTOR HYDRAULICS

10 9

8 8 "A" "B" "C"

PUMP PORTS

"D"

1

5 3

1

2

11

4 6

7 3

TOP THRUST D C

BOTTOM ROTATION

12 D C

12

05

ID0121806

123

PUMP/ SELECTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

155-199 2 154-308 1 153-295 2 154-300 1 154-298 1 154-301 1 514-048 1 154-367 2 153-077 1 153-076 1 154-269 1 159-912 191-396 500-1942 -

DESCRIPTION

REMARKS

REDUCER (16S-10SF) CONNECTOR (10O-12S) HOSE (10OFX90S-18"-3000) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90) CONNECTOR (10S-10O) CONNECTOR (12S-12O,LG) CONNECTOR (12O-16S) HOSE (12OFX90S-32"-5000) HOSE (12OFX90S-28"-5000) CONNECTOR (12S-12O) HYD CONTROL VALVE SEAL KIT SEAL WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0121806

124

SELECTOR HYDRAULICS

11 10 4

8 4

5

1 4

4

6

7

1

9 12

TO HYD RETURN

13 2 14 3

04

ID0226272

125

SELECTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 159-912 2 154-737 3 150-2957 4 154-252 5 154-825 6 154-293 7 155-254 8 515-331 9 154-373 10 154-379 11 159-889 12 157-776 13 154-345 14 154-228

2 1 1 4 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE HOSE (06OFX90-17"-3000) HOSE (04OFX90S-14.5"-4000) CONNECTOR (04S-04O90) HOSE (04OFX-12"-3000) BRANCH TEE (04S-04O-04O) REDUCER (06S-04SF) HOSE (04OFX45-22"-3000-AR) REDUCER (04O-06OF) UN BR TEE (04OFX-04O-04O) HOSE (04OFX90L8"-3000) MANIFOLD RUN TEE (06S-06O-06O) UNION (06O-06OFX90)

REMARKS

500-1942 SEAL WASHER

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

04

ID0226272

126

FRONT THRUST HYDRAULICS JT1220

9 5

5

15 B D3

6

A

D2 OU T

OU T2 4O UT 3O UT

OU T

2

7

1

OU T

1

3 21

4 16 6 2

8

1 17

18 14 12 13 20

19

11

23 24

25 22

10

03

ID0271830

127

FRONT THRUST HYDRAULICS JT1220

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

157-377 1 157-376 1 157-379 1 514-049 1 157-317 500-1269 500-1228 154-247 4 154-222 1 154-221 1 150-2050 500-1953 154-229 1 154-300 1 154-288 1 510-017 1 154-301 2 150-2049 500-1953 154-381 2 515-350 1 159-784 1 159-912 191-396 500-1942 157-967 1 154-383 1 515-089 1 150-2205 1 157-039 1 110-333 1

DESCRIPTION

REMARKS

HYD LINE (-12) HYD LINE (-12) HYD LINE (-06) CONNECTOR (04S-06O90) MOTOR SEAL REPAIR KIT SHAFT AND BEARING KIT CONNECTOR (10S-12O) CONNECTOR (06O-08S) CONNECTOR (06S-06O) MANIFOLD NUT, COIL RETAINING BK CONNECTOR (060-06O90BK) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90, XL) REDUCER (12S-10SF) CONNECTOR (10S-10O) MANIFOLD NUT, COIL RETAINING PLUG (08S) HOSE (06OFX-133"-3000) HOSE (10OFX-141"-3000) HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (10OFX-139"-3000) PLUG (04S) HOSE (06OFX-15"-3000) HYD LINE O-RING (014 D90) BOLT-ON CLAMP (1")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0271830

128

P.O.R. HYDRAULICS 26

29

28

28

31

30

33 34

30

37

27 19

32 37

36

21 14

35

1

2

18

15 4

20

3

16

2

25

17

8 3

7

23

8 8 6

7

9

7

22

6

24 10

8

12

7 8

9

7 9 10 22

3 TO GRIPPER VALVE

2

11 1

13 5

02

ID0226306

129

P.O.R. HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

158-681 2 500-756 155-163 3 155-153 3 159-744 1 159-743 1 154-224 3 159-157 5 159-148 154-348 3 156-174 2 155-130 157-822 1 153-320 1 514-409 1 155-705 1 158-600 1 154-221 1 154-220 1 515-072 1 154-991 1 159-745 1 154-344 2 153-768 1 157-823 1 153-877 1 117-718 1 117-194 1 154-339 2 258-045 514-418 2 217-036 159-832 1 500-756 300-4616 1 106-385 2 106-893 2 106-382 2 105-095 4

DESCRIPTION

REMARKS

HYD RELIEF VALVE SEAL REPAIR KIT REDUCER (08S-06SF) CONNECTOR (06S-06S) TEE (08S-06O-04O, .060 ORF) CONNECTOR (08S-06O, ORF) CONNECTOR (06S-06O 45) QDC ADAPTER (02-06OFX) DUST CAP ( 1 / 8") UN BR TEE (06OFX-06O-06O) CONNECTOR (06S-06O) PLUG (06S) HOSE (06OFX90-30"-3000) HOSE (06OFX90L-17"-3000) UNION (06J-06OFX) O-RING (906 D90) HYD SHUTTLE VALVE CONNECTOR (06S-06O) CONNECTOR (04O-06S) HOSE (04OFX45-16"-3000) HOSE (04OFX90S-36"-5000) TEE (08S-06O-06O, .060 ORF) UN RUN TEE (06OFX-06O-06O) HOSE (06OFX90S-18"-3000) HOSE (06OFX90S-26"-3000) HOSE (06OFX90M-26"-5500) ABRASION SLEEVE (1" x 36") ABRASION SLEEVE (1.00" x 16") CONNECTOR (04N-04O) GAUGE (4000 PSI) ELBOW (04NF-04NF45) PRESSURE GAUGE (3000 PSI) HYD RELIEF VALVE SEAL REPAIR KIT P.O.R. SUPPORT BRACKET FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 55MM) FLANGE LOCK SCREW (M10-1.5 X 20MM) WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0226306

130

GROUND DRIVE HYDRAULICS

4 20

5

2

18

16

4 13

7 5 2

3

11 8

19

12 3

17

9

6

10

RIGHT

17

1

15 3 14 3 LEFT

06

1

ID0155710

131

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

155-581 500-658 159-912 2 191-396 500-1942 154-279 4 154-234 2 154-236 2 318-411 1 107-683 2 106-709 2 110-277 1 106-561 1 107-194 1 154-677 1 515-194 1 157-902 1 157-903 1 117-980 1 117-981 2 106-725 4 105-894 4 117-391 1

DESCRIPTION

HYD MOTOR SEAL REPAIR KIT HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (08O-10S) CONNECTOR (08O-12S) CONNECTOR (08O-12S90) HOSE PROTECTOR CARRIAGE BOLT(M12-1.75 X 30MM) FLG LK NUT (M12-1.75) CLAMP (.875", SOLD AS SET) LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG SCREW (M8-1.25 X 50MM) HOSE (08OFX-62"-3000) HOSE (08OFX90L-64"-3000) HOSE (08OFX90M-83"-3000) HOSE (08OFX-80"-3000 ABRASION SLEEVE (1.25" X 64") ABRASION SLEEVE (1.25" X 82") SCREW (M10-1.50 X 65MM, SOC) LOCKNUT (M10-1.50,PRV TRQ,10.9) ABRASION SLEEVE (1.25" X 66")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN ONLY ENOUGH TO HOLD PARTS IN PLACE, DO NOT OVERTIGHTEN.

NOTE:

06

ID0155710

132

133

134

LUBRICATOR HYDRAULICS 5

4

6

1

3

7

2

14 17 8 9 10

8

11

16

15

18 12

05

13

ID0114287

135

LUBRICATOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

157-241 157-433 1 515-175 1 159-797 1 350-398 154-278 1 515-284 1 154-252 3 310-591 515-277 1 154-916 1 154-220 1 150-5232 117-194 1 117-986 1 117-399 1 117-989 1 514-074 1

DESCRIPTION

REMARKS

ANCHOR VALVE CONNECTOR (10S-06O-04O) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90, ORF/CHK) GREASE PUMP PARTS CONNECTOR (04S-04O) HOSE (04OFX90-24"-3000) CONNECTOR (04S-04O90) VALVE HOSE (04OFX90S-128"-3000) HOSE (04OFX90S-120"-3000) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 16") ABRASION SLEEVE (1.00" X 120") ABRASION SLEEVE (1.00" X 130") ABRASION SLEEVE (1.00" X 24") CONNECTOR (06S-04O, ORF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0114287

136

AUXILIARY HYDRAULICS 2 1 4

3

13 14

31 8 6

15

7 12

16 17

11

10

18 22

9

21

32 33 34 20

19 29

23 24

5

25

5 28

26 27

17 30

3

03

ID0219982

137

AUXILIARY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

153-988 154-322 1 154-421 2 157-241 154-221 3 157-433 157-964 1 157-965 1 117-997 1 117-998 1 117-999 1 117-388 1 515-025 1 159-156 1 154-473 1 159-157 1 154-344 2 154-224 1 155-486 1 514-163 1 157-860 500-967 155-171 1 157-963 1 154-228 1 157-962 1 150-5232 502-102 159-721 1 154-227 1 150-2660 1 157-240 154-222 1 105-271 1 110-555 1 106-387 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08O-10S90) CONNECTOR (06O-10S90) ANCHOR VALVE CONNECTOR (06S-06O) CONNECTOR (10S-06O-04O) HOSE (06OFX45-158"-3000) HOSE (06OFX90S-154"-3000) ABRASION SLEEVE (1.00" X 147") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 154") ABRASION SLEEVE (1.25" X 42") HOSE (08OFX90-40"-3000) QDC ADAPTER (02-04OF) RUN TEE (10S-08O-04O) QDC ADAPTER (02-06OF) UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O45) HOSE (06OFX90-31"-3000) BK CONNECTOR (06O-06OBK) DOUBLE GEAR PUMP SEAL KIT REDUCER (10S-06SF) HOSE (06OFX90S-146"-3000) UNION (06O-06OFX90) HOSE (06OFX90M-78"-3000) HYDRAULIC VALVE 100 PSI DUAL PO CHECK HOSE (06OFX45-52"-3000) CONNECTOR (06O-08S90) HYDRAULIC TANK SET UP VALVE CONNECTOR (06O-08S) SCREW (M10-1.5 X 40mm) CLAMP (1-7/8") FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0219982

138

FAN DRIVE HYDRAULICS

12 8 4 7 3 14

2

9

1

11 10 6 5 13

04

ID0220135

139

FAN DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

1 150-2077 2 153-770 3 154-299 4 159-158 5 514-153 6 155-004 7 150-2078 8 154-236 9 115-281 10 116-587 11 110-133 12 150-2757 13 116-812 14 106-755

1 HYDRAULIC GEAR MOTOR 1 REDUCER (12S-8SF) 1 RUN TEE (08S-08O-08O) 1 QDC ADAPTER (02-08OFX) 1 CONNECTOR (10O-16S90) 1 S/O COUPLER (20S-20H) 1 HYDRAULIC GEAR PUMP 1 CONNECTOR (08O-12S90) 1 SO COUPLER (16S-20H45) 26 BULK HOSE (1-1/4",SOLD PER FT) 2 WORM CLAMP(1-1/16"TO 1-15/16") 1 HOSE (08OFX90L-92"-3000) 1 HOSE (10OFX90S-71"-3000) 2 SCREW (M10-1.50 X 30MM, SOC)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0220135

140

DRILLING FLUID HYDRAULICS

7 6

3 4

5 17

15

8 13 14

12 18

20

16 2

10

19 9

04

11

1

ID0226333

141

DRILLING FLUID HYDRAULICS REF PART NO. NUMBER

QTY

1 157-240 2 154-322 3 155-199 4 154-264 5 154-233 6 154-279 7 153-988 8 157-267 9 108-056 10 154-299 11 106-204 12 154-284 13 150-2205 14 157-039 15 159-824 16 154-720 17 515-701 18 150-2758 19 157-773 20 157-774

1 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1

DESCRIPTION

SET UP VALVE CONNECTOR (08O-10S90) REDUCER (16S-10SF) CONNECTOR (08O-10S45) CONNECTOR (08S-08O) CONNECTOR (08O-10S) VALVE, HYDRAULIC DIRECTIONAL DRILLING FLUID PUMP BOLT (5/16-NC X 2-1/2", SOC) RUN TEE (08S-08O-08O) BOLT (1/2 - NC X 1.50", SOC) CONNECTOR (08S-08O45) HYD LINE O-RING (014 D90) HOSE (08OFX90S-38"-3000) HOSE (08OFX-20"-3000) HOSE (08OFX90S-122"-3000) HOSE (08OFX90S-28"-3000) HYDRAULIC MOTOR MANIFOLD

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS TORQUE TO 100 FT-LBS, USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD FOOTNOTES:

NOTE:

04

ID0226333

142

ROTATING WRENCH HYDRAULICS

24

26 25 28

38

23

23

27

37 20

26

42

30

31 32

39

21

29 22 12 34

1

19 17

2

33

18 17

40

16

15

8

2

10 35

36

14

3

4

7

41

6 13

6

11

5 6

11 9

7

10

7

9 10 8

03

ID0226221

143

ROTATING WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

153-988 1 154-233 2 150-2221 1 150-2222 1 105-843 2 110-958 3 110-866 4 106-385 4 154-807 2 157-038 4 117-280 2 154-248 1 105-818 4 157-496 1 157-497 1 154-295 1 154-262 2 157-937 1 159-846 1 117-684 1 117-409 1 154-272 1 154-225 2 151-213 151-038 154-252 2 515-598 1 515-599 1 117-671 1 117-278 1 154-261 1 157-249 1 154-256 1 107-025 2 154-235 1 154-266 1 111-077 1 118-370 1 107-669 1 106-386 3 106-570 3 215-1782 1

DESCRIPTION

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) HOSE (06OFX-24"-3000) O-RING (012 D90) ABRASION SLEEVE (1.00" X 25") REDUCER STEM (04O) BOLT (1/4-NC X 1-1/2") HYD LINE (-08) HYD LINE (-08) BK RUN TEE (08O-08O-08OBK) REDUCER (06O-08OF) HOSE (06OFX45-29"-3000) HOSE (06OFX-26"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 28") REDUCER NUT (08OF) CONNECTOR (06O-08S45) CYL (4.0" X 2.0" X 2.0") CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) (04OFX90-12"-3000) (04OFX90-13"-3000) ABRASION SLEEVE (1.00" X 12") ABRASION SLEEVE (1.00" X 14") CONNECTOR (04O-08S) SEQUENCE VALVE UNION (08O-08OFX90) SCREW (M6-1.00 X 50MM) CONNECTOR (08S-08O90) UNION RUN TEE (08OFX-08O-08O) VINYL CAP (1.625") HANDLE JAM NUT (M12-1.75) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM) 8" GROUND STRAP

REMARKS

USE REPLACMENT SWITCH BOOT 500-2481

NOT SHOWN: FOOTNOTES:

NOTE:

03

ID0226221

144

STATIONARY WRENCH HYDRAULICS

23 19 25 24 28 21 30

22

9 11

20 26

27

17

1

13 3

14 13

18

14

2

29

15

4 5

15

16 14

12

6

16 12 10 29

7

10 8

01

ID0226219

145

STATIONARY WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

153-988 154-233 1 150-2223 1 150-2224 1 105-843 2 110-958 1 110-866 2 106-385 2 155-705 1 154-807 2 157-932 1 117-280 2 106-329 2 305-256 3 110-270 4 107-096 2 157-494 1 157-495 1 151-220 154-474 1 154-252 1 514-160 1 151-213 157-769 1 153-364 1 154-857 1 117-328 1 117-671 1 157-038 4 215-1204 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) O-RING (906 D90) HOSE (06OFX-24"-3000) RUN TEE (08S-08O-06SF) ABRASION SLEEVE (1.00" X 25") SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HYD LINE (-08) HYD LINE (-08) CYLINDER (1.0 X .50 X .90) CONNECTOR (04S-04O90, XL) CONNECTOR (04S-04O90) BRANCH TEE (08S-08O-04O) CYL (4.0" X 2.0" X 2.0") BRANCH TEE (08S-08O-04O) HOSE (04OFX90S-13"-3000) HOSE (04OFX90-19"-3000) ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1" X 12") O-RING (012 D90) PRESSURE SWITCH (1850PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0226219

146

PIPE GRIP HYDRAULICS

FROM PUMP

19

21 16

18 15

22

1 2 20

4 14

20

3 5 12

23 24

14

23 24 26

11 15 23 10 8 15

13

2

25

9

13

6

17

7 3 1

10

ID0114302

147

PIPE GRIP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

151-150 154-252 154-278 153-307 154-695 153-365 515-229 149-136 106-329 305-256 110-270 107-096 515-425 117-717 154-220 157-776 117-718 106-330 157-823 515-586 117-387 154-221 106-386 154-373 154-346 105-818 105-085

QTY

2 2 1 1 1 1 1 1 1 2 1 2 2 4 1 2 2 2 1 2 4 2 2 2

DESCRIPTION

CYL (1.5" X .50" X 2") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) (04OFX90S-38"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90S-34"-3000) HOSE (04OFX-34"-3000) HYD LOCKOUT VALVE SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HOSE (04OFX45-42"-3000) ABRASION SLEEVE (1.00" X 40") CONNECTOR (04O-06S) MANIFOLD ABRASION SLEEVE (1" X 36") SCREW (M8-1.25 X 70MM) HOSE (06OFX90S-26"-3000) HOSE (06OFX90S-21"-3000) ABRASION SLEEVE (1.00" X 42") CONNECTOR (06S-06O) FLG LOCKNUT (M8-1.25) REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) BOLT (1/4-NC X 1-1/2") LOCKNUT (1/4-NC)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

USE ON JT1220 USE ON JT2020

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

10

ID0114302

148

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066

1

2 3

2 8 4

7

5 5 6

05

ID0138525

149

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-230 154-252 2 515-054 1 515-120 1 154-226 2 150-5232 117-391 1 117-670 1

DESCRIPTION

REMARKS

CYL (1.25" X .75" X 6") CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX45-67"-3000) CONNECTOR (04O-06S90) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1" X 10")

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

SEAL KIT 500-2304

NOTE:

05

ID0138525

150

PIPE LIFT HYDRAULICS

2

14

15

1

17 16

4 8

13 5

11 8

2 9

6 9 12

10

1 3 7

03

ID0138530

151

PIPE LIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

151-044 154-252 2 154-278 1 157-918 1 157-911 1 154-695 1 515-011 1 154-379 2 154-220 2 150-5232 117-717 1 117-412 1 117-398 1 117-209 1 215-1204 1 157-933 1 155-705 1

DESCRIPTION

REMARKS

CYL (2.0 X 1.0 X 6.0) CONNECTOR (04S-04O90) CONNECTOR (04S-04O) HOSE (04OFX-88"-3000) HOSE (04OFX90S-85"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90-32"-3000) UN BR TEE (04OFX-04O-04O) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 40") ABRASION SLEEVE (1.00" X 34") ABRASION SLEEVE (1.00" X 86") ABRASION SLEEVE (1.00" X 90") PRESSURE SWITCH (1850PSI) RUN TEE (04S-04O-06SF) O-RING (906 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138530

152

PIPE BOX SHIFT HYDRAULICS

18 4 6 2

3 2 3

1

4 7 5 7

5 10 1

9 20

12

15

11 17 19

19 16

8 21

14 16

13

C

808-487

153

PIPE BOX SHIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

151-038 154-252 515-471 153-283 515-447 117-997 154-316 327-670 319-520 110-270 305-256 106-329 107-096 154-355 157-778 154-226 515-013 117-388 117-998 117-416 106-380 106-386

QTY

DESCRIPTION

2 1 1 2 1 2 1 2 1 1 1 2 2 2 1 1 2 1 1

CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) HOSE (04OFX90-147"-3000) HOSE (04OFX90S-157"-3000) HOSE (04OFX90S-48"-3000) ABRASION SLEEVE (1.00" X 147") RUN TEE (04S-04O-04O) CLAMP BRACKET CLAMP BRACKET BOLT-ON CLAMP (9/16", HALF) BACKUP SPACER SCREW (M8-1.25 X 50MM) LOCKNUT (M8-1.25, NLK) BK CONNECTOR (04O-04O90BK) HYDRAULIC VALVE CONNECTOR (04O-06S90) HOSE (04OFX-42"-3000) ABRASION SLEEVE (1.25" X 42") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 50") FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25)

REMARKS

NOT SHOWN. BRACKET ON CYLINDER SIDE OF HOSES

FOOTNOTES

NOTE:

C

808-487

154

FRAME TILT HYDRAULICS

5

10

6

9 7

2

3 11 8

4

1

04

ID0123085

155

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

157-240 151-089 154-364 154-226 154-276 154-223 154-725 515-075 117-556 117-982 159-931

QTY

1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SET UP VALVE CYL (3.5 X 1.75 X 3.0) CONNECTOR (04O-06S90,ORF) CONNECTOR (04O-06S90) CONNECTOR (04O-08S90) CONNECTOR (04O-08S45) HOSE (04OFX-90"-3000) HOSE (04OFX90S-82"-3000) ABRASION SLEEVE (1.25" X 80") ABRASION SLEEVE (1" X 6") CONNECTOR (06S-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0123085

156

157

158

HYDRAULIC VALVE PARTS 157-778

B

4

4 1

5

A

7

7

6

7 A

A

T

P

A

B B

B

8 2 9

03

3

ID0256060

159

HYDRAULIC VALVE PARTS 157-778

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

500-1034 1 217-948 8 149-616 8 500-1036 2 500-1037 1 500-1038 1 502-102 3 190-997 3 500-2004 4

DESCRIPTION

REMARKS

UNLOADING INLET SUB ASSEMBLY COIL, 12VDC CAP NUT BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION 100 PSI DUAL PO CHECK STACKING KIT BV06 CORE TUBE

500-2112 - Cartridge only

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0256060

160

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

161

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

162

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

163

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

164

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

165

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

166

HYDRAULIC CYLINDER

3.5" X 1.75" X 2.0"

1 4

8

6 7 5

2

3

02

ID0121729

167

HYDRAULIC CYLINDER

3.5" X 1.75" X 2.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-213 153-849 153-845 153-846 149-302 149-301 106-122 105-363 190-174

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 2.0) BARREL CYL ROD CYLINDER GLAND LOCK RING (3.5") CYL PISTON (3.5" X 1.75") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 15

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 410-460 FT LBS (566-624 N.M.)

NOTE:

02

ID0121729

168

NOTES:

ID0134963

169

ANCHOR SYSTEMS

170

ANCHOR SYSTEM

BEGINS WITH S/N: CMWJ1220E60000136

5

18 7

10 2

6

17

11 8

20 16

3 9 24

15

26

27 14 12

28 21

29 13 25

4 1

23 19 22

08

ID0164442

171

ANCHOR SYSTEM

BEGINS WITH S/N: CMWJ1220E60000136 REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

300-2951 1 316-767 2 316-801 2 166-605 2 158-700 2 500-658 166-278 6. 165-909 7. 106-707 4 8. 106-771 2 9. 105-156 2 10. 115-503 8 11. 179-736 4 12. 106-685 4 13. 106-616 6 14. 106-355 6 15. 151-214 2 500-1542 16. 318-631 2 17. 318-658 2 18. 107-196 4 19. 327-457 131-259 20. 118-386 AR 21. 158-238 2 22. 327-460 23. 107-331 2 24. 327-499 2 25. 166-617 2 26. 350-2174 2 27. 105-794 2 28. 105-825 2 29. 106-398 6

DESCRIPTION

ANCHOR FRAME UPPER TUBE ANCHOR DRIVER SHAFT (OLD STYLE) HYD MOTOR SEAL REPAIR KIT SHAFT ASSEMBLY KEY (5/16" X 1-1/8") SCREW (M12-1.75 X 45MM, SOC) SCREW (M12-1.75 X 60MM, SOC) BOLT (3/8-NC X 1-1/2") KLIP RING (.750") PIN LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG SCREW (M16-2.00X55MM,10.9) FLG NUT (M16-2.00, 10.9) HYD CYL SEAL KIT BOLT-ON CLAMP (1.88") BULKHEAD BRACKET BOLT (1/4-NC X 3") ROCK ANCHOR INSERT BIT - CARBIDE TIPPED SHIM (.075") CENTERING CAP AUGER (4") ROLL PIN (M12 X 50MM) ANCHOR DRIVER (NEW STYLE) ANCHOR SHAFT ANCHOR DRIVE COUPLER WASHER (M12) FLG LK BOLT (3/8-NC X 3/4") WASHER (M16) HARDENED

REMARKS

OBSOLETE, SUPERSEDED WITH : 327-499; ITEM #24 SUPERSEDED WITH : 166-617; ITEM #25 INCL. REF #6

NOT USED WITH 350-2174 NOT USED WITH 350-2174

SEE FOOTNOTE 1.

OBSOLETE, SUPERSEDED WITH: 350-2174; ITEM #26 USED WITH 350-2174 USED WITH 350-2174

NOT SHOWN:

FOOTNOTES:

1. 301-8837 AR SHIM (.048")

NOTE:

08

ID0164442

172

ANCHOR VALVE/LUBRICATOR MOUNT

1 16 17

6 13 2 15

4

5

11

4 3 14

7

-6

8

17

10

9

12

AUTO LUBER ASSEMBLY

02

ID0146900

173

ANCHOR VALVE/LUBRICATOR MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

316-861 1 157-241 1 106-382 4 106-386 5 179-501 3 107-078 3 106-709 4 310-591 1 106-330 2 106-333 4 319-330 1 217-057 1 157-645 2 214-103 1 214-104 2 500-908 4 106-387 4 323-513 1 325-281 1 217-297 1 214-103 1 214-104 2 157-645 2 216-026 AR

DESCRIPTION

MOUNT ANCHOR VALVE FLG LK SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M8-1.25) SPACER SCREW (M8-1.25 X 90MM) FLG LK NUT (M12-1.75) VALVE SCREW (M8-1.25 X 70MM) SCREW (M12-1.75 X 40MM, 8.8) LIGHT MOUNT WORKING LIGHT - CLEAR WEATHER-PAC SEAL (2.80MM) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL LEVER (M8-1.25, BLACK) FLG LOCKNUT (M10-1.50) BRACE BRACE STROBE LIGHT GREEN MED PROFILE (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) FLEX-GUARD (.25")

REMARKS

FOR USE ON JT1220 FOR USE ON JT2020

SOLD PER IN. & USE 2 @ 15" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0146900

174

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

175

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

176

LUBRICATOR VALVE

3

4

5

2

A

1

809-011

177

LUBRICATOR VALVE REF PART NO. NUMBER

1 2 3 4 5

310-591 125-084 155-706 116-880 155-709 157-098

QTY

DESCRIPTION

REMARKS

1 VALVE 2 DETENT BALL (.500) 2 O-RING (908 D90) 2 SEAL (POLY PAK) 2 O-RING (912 D90) 2 O-RING (111 D70)

FOOTNOTES

NOTE:

A

809-011

178

179

180

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

181

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

182

NOTES:

ID0134963

183

FLUID SYSTEMS

184

DRILLING FLUID PUMP PLUMBING 2

26 9 10 11

25 12 16 8

7

13

17

14 20 1 15

FLUID SYSTEM CONNECTION

23 4 18

TO WATER SWIVEL

24 27

3 19

2 5 2

22 21

6 WASH WAND CONNECTION

11

ID0150876

185

DRILLING FLUID PUMP PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

110-630 154-102 120-073 159-791 154-144 159-088 155-936 7. 159-579 8. 157-267 9. 105-1558 10. 155-185 11. 159-522 190-1068 215-224 214-104 157-645 500-1337 500-1339 500-1340 159-575 13. 150-2200 14. 514-124 15. 159-500 16. 106-383 17. 106-387 18. 154-466 19. 154-026 20 154-014 21. 154-617 22. 117-655 23. 350-275 24. 110-981 25. 115-120 26. 115-754 27. 155-936

QTY

1 3 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 1 1

DESCRIPTION

DUST PLUG (1-1/2") CONNECTOR (12N-12J) SHUT OFF (12NF-12NF) HYDRAULIC MANIFOLD BLOCK UNION (12S-12JFX) QDC BODY (08-08SF) DUST PLUG (1/2" - 3/4") HOSE (12JFX-30"-1500) DRILLING FLUID PUMP PIPE NIPPLE -20 NPT UNION (20NF-20N) BALL VALVE, ELECTRIC (1-1/4") SEAT/O-RING REPAIR KIT 3 WAY WP MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PACK SEAL (2.80mm) 1" FLANGE CLAMP EV MOTOR WEEP HOLE FILTER STREET ELBOW (20N-20NF45) NIPPLE (20N-10") SWAGE COLLAR (24NF-20NF,4.5") FHC BODY (24-24N) FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M10-1.50) CONNECOTR (08S-08S) UNION (12J-12JFX90) CONNECTOR (12J-12S90) HOSE (12JFX-95"-2250) ABRASION SLEEVE (1.59" X 38") ALUMINUM SLEEVE (1/16") AR BULK CABLE (1/16",SOLD PER FT) STR ELB (12N-12NF90-2000PSI) ABRASION SLEEVE (1.59" X 30") DUST PLUG (1/2" - 3/4")

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1

USE 12"

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD FOOTNOTES:

1. ORDER P/N 500-1338 FOR BALL VALVE REPLACEMENT.

NOTE:

REFER TO O-RING CHART 800-301 FOR REPLACEMENT O-RINGS.

11

ID0150876

186

DRILLING FLUID PUMP

4

4 17 3

6 3

1

2

2 1

20

9 12 6 18

10

8 14 5 12

11 13 7

15

16

19

04

ID0118161

187

DRILLING FLUID PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

157-267 1 197-115 191-023 1 191-034 1 N/A 8 N/A 8 N/A 8 N/A 12 N/A 4 N/A 4 N/A 4 N/A 4 N/A 4 157-159 4 499-045 4 499-058 4 499-059 4 499-060 4 499-066 1 499-067 1 500-2012 1 499-086 4 499-087 4 157-751 4 499-825 1

DESCRIPTION

REMARKS

DRILLING FLUID PUMP SEE NOT SHOWN FOR ADDITIONAL SERVICE PARTS. REMANUFACTURED 157-267 PUMP INCLUDES REF NO.'S 1-4 VALVE REPAIR KIT INCLUDES REF NO.'S 5-10 PACKING REPAIR KIT VALVE SEAT CAGE DISC AND SPRING O-RING CUP O-RING CYLINDER GASKET HEX HD CAP SCREW (5/16-18 X 1 1/2" LG) SEAL RING O-RING (033 D90) UMBRELLA SEAL CERAMIC CYLINDER (1-3/8") PACKING HOLDER PACKING WASHER PUMP TO DRIVE MOTOR COUPLER USED ON EARLIER MODELS RETAINING RING SPRING PIN 3/32" X 1.5" VALVE COVER UMBRELLA WASHER SEAL, CRANKSHAFT FLUID CYLINDER

NOT SHOWN:

500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD

FOOTNOTES:

NOTE:

04

ID0118161

188

DRILLING FLUID PLUMBING 14 15 16

17 18

13

11

10

33

35

25

23

9

28

4 31 7 20 34

26

4

32 8

6

21

19

29

FROM DRILLING FLUID PUMP

30

6 1

12 2

24 22 25 3

5 27

6

11

ID0114217

189

DRILLING FLUID PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

400-604 166-426 153-242 191-248 514-047 159-579 154-026 157-969 154-101 514-002 154-271 154-282 115-754 515-030 258-046 150-1444 514-418 154-339 154-265 515-072 154-617 320-599 120-071 322-362 318-873 110-852 105-832 107-196 154-102 110-411 322-289 105-106 153-238 153-264 106-381 106-386 105-284

QTY

2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 2 1 1 1 1 4

DESCRIPTION

SAVER SUB 1.73-4F DS SLIDING OUTPUT SHAFT WATER SWIVEL (12NF-12NF) SEAL KIT UNION (12J-12OFX) HOSE (12JFX-30"-1500) UNION (12J-12JFX90) HOSE (12JFX90L-119"-1500) CONNECTOR (12J) BK RUN TEE (12O) REDUCER NUT (12OF) REDUCER STEM (04O) ABRASION SLEEVE (1.59" X 30") HOSE (04OFX90S-64"-3000) PRESSURE GAUGE (1500PSI) PRESSURE GAUGE (2000PSI) ELBOW (04NF-04NF45) CONNECTOR (04N-04O) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-16"-3000) HOSE (12JFX-95"-2250) VALVE BRACKET SHUT-OFF (04NF-04NF) BACKUP SPACER BRACKET, TOP BOLT-ON CLAMP(1.25",SOLD PER SET) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 3") CONNECTOR (12N-12J) BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2") BK CONNECTOR (04O-06S) REDUCER (04N-06SF) FLG LK SCREW(M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) WASHER (3/16")

REMARKS

SEE FOOTNOTE 1

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

11

ID0114217

190

DRILLING FLUID TRANSFER

4 6 8 3

1 TO HDD 4

5 3

2 7 FROM FLUID SYSTEM

02

ID0147276

191

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

159-587 155-205 1 159-476 1 159-503 500-2080 155-204 2 110-250 2 116-782 AR 155-188 1 159-500 1 115-134 1

DESCRIPTION

TRANSFER HOSE ASSEMBLY FHC BODY (20-24N) Y-STRAINER (24NF) SCREEN, Y-STRAINER (12 MESH) O-RING FHC ADAPTER (24-24N) WORM CLAMP (1‚" TO 2„") BULK HOSE (1.50", SOLD PER 1") S/O COUPLER (24N-24H) FHC BODY (24-24N) COLLAR (24NF)

REMARKS

INCL REF NO'S 1, 3 (1), 4, 5, 6 & 8

USED ON Y STRAINER CAP

USE 1 @ 300"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0147276

192

NOTES:

ID0134963

193

PIPE LOADER SYSTEMS

194

LIFTERS

14

1 11 2 3 12 13

4

5 6

9 7

8

10

06

ID0169728

195

LIFTERS REF PART NO. NUMBER

QTY

1 300-1061 2 125-770 3 151-044 4 125-771 5 105-830 6 181-982 7 106-381 8 106-386 9 324-482 10 178-394 11 106-016 12 183-975 13 105-059 14 107-521

DESCRIPTION

1 LIFTER PLATE 1 COMPOSITION BUSHING (1.000") 2 CYL (2.0 X 1.0 X 6.0) 1 COMPOSITION BUSHING (1.25") 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 TAPERED INSERT (1.25") 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 CHANNEL 1 TAPERED PIN (1.250" X 4.25") 1 SPINDLE WASHER (1.062") 1 PIN (25.4MM X 68MM) 2 WASHER (7/16") 2 SCREW (M12-1.75 X 20MM)

REMARKS

USE ON JT2020, SEE FOOTNOTE 1 (SEE FOOTNOTE 2 FOR JT1220)

NOT SHOWN:

FOOTNOTES:

1. 300-1061 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ2020H60000346 ; USE ON JT2220 AND JT20 2. 316-569 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ1220J60000130 ; USE ON JT1220

NOTE:

06

ID0169728

196

197

198

SHUTTLE MOUNT

11 12

13 26

7

10 9

24 25 13

19

20

8 1

4

29

15

28

3

16

2

22

27 21

FOOTNOTE 1

14

18 17

23

13

6

5

ID0114220

199

SHUTTLE MOUNT REF PART NO. NUMBER

QTY

1 316-508 2 106-724 3 181-981 4 183-820 5 151-230 6 183-764 7 125-771 8 316-696 9 106-594 10 107-669 11 119-004 12 106-237 13 106-848 14 106-709 15 107-565 16 319-530 17 106-162 18 105-069 19 215-1175 20 108-091 21 106-850 22 320-234 23 320-235 24 107-451 25 107-450 26 106-355 27 105-284 28 107-336 29 177-1073

1 SHUTTLE 2 FLG SCREW (M10-1.50 X 25MM) 2 TAPERED INSERT (1") 1 TAPERED PIN (25.4MM X 86MM) 1 CYL (1.25" X .75" X 6") 1 25.4 X 126 TAPERED PIN 2 COMPOSITION BUSHING (1.25") 1 MOUNT PLATE 2 SCREW (M12-1.75 X 60MM) 2 JAM NUT (M12-1.75) 2 CATCH ARM WARE PAD 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 4 FLG SCREW (M6-1.00 X 25MM) 12 FLG LK NUT (M12-1.75) 12 FLG LK SCREW (M12-1.75 X 40MM) 1 MOUNT PLATE 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (.406") 1 PROXIMITY SWITCH 2 SCREW (M5-0.80 X 50MM, SOC) 2 LOCKNUT (M5-0.80) 1 FRONT MOUNT BRACKET 1 REAR MOUNT BRACKET 1 SHIM (.135") 1 SHIM (.075") 4 FLG NUT (M16-2.00, 10.9) 2 WASHER (3/16") 4 FLG SCREW (M16-2.00X45MM,10.9) 2 HD PUSH BUTTON PIN

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 & 4

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

116-259

BULK EDGING (1/2" SOLD PER FT)

VARIOUS QUANTITIES & LENGTHS USED

FOOTNOTES:

1. ASSEMBLY BUSHING (REF 7) IN CENTER OF BOSS AS SHOWN 2. USE AS REQUIRED 3. SEAL KIT 500-2304 4. 2" CYLINDER 151-044 BEGINS WITH S/N DWPJT20XKH0001074

NOTE:

13

ID0114220

200

SHUTTLE GUARD

16

7

9

2

4

12

11

8 6

5

1

10 15 3 17 14 13

04

ID0113062

201

SHUTTLE GUARD REF PART NO. NUMBER

1.

2.

3 4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

320-235 316-696 319-823 1 177-1073 2 106-089 2 106-336 2 319-832 1 107-078 1 106-561 1 106-391 2 179-756 2 322-648 2 106-386 4 322-498 2 106-989 4 107-010 4 325-514 2

DESCRIPTION

REMARKS

REAR MOUNT BRACKET MOUNT PLATE SHUTTLE GUARD HD PUSH BUTTON PIN NUT (M12-1.75, 10.9) SCREW (M12-1.75 X 90MM) PIPE STOP SCREW (M8-1.25 X 90MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) WASHER (M12) PIVOT TUBE PIN PLATE FLG LOCKNUT (M8-1.25) STOP BRACKET FLG LK SCREW (M8-1.25 X 35MM) FLG LK SCREW (M12-1.75 X 30MM) STOP BAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113062

202

PIPE LOADER VALVE & COVERS ENDS WITH S/N:

1 3

2

8

7 5

4

9

12

10

6 13 04

11

ID0113451

203

PIPE LOADER VALVE & COVERS ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 319-506 2 319-507 3 106-380 4 106-551 5 106-231 6 106-385 7 150-5232 8 107-032 9 320-656 10 106-386 11 106-049 12 106-048 13 211-025

1 FRONT COVER 1 REAR COVER 8 FLG LK SCREW (M8-1.25 X 16MM) 8 CLIP NUT (M8-1.25) 4 SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 1 HYDRUALIC VALVE 3 BOLT (M8-1.25 X 20MM,BUT SOC) 3 CLIP NUT TAB 3 FLG LOCKNUT (M8-1.25) 2 BOLT (#10-24 X 3/4", PLPS) 2 LOCKNUT (#10-24) 1 IN-LINE DIODE PACK

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113451

204

205

206

PIPE BOX

11 5

6 2

1

4

7 8

10

9 3

C

9

808-436

207

PIPE BOX REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 2 2 1 4 2 2 2 4 2 4

316-530 106-224 184-084 316-979 110-228 107-882 151-038 125-771 125-770 115-483 327-734

DESCRIPTION

REMARKS

PIPE BOX FLG SCREW (M6-1.00 X 10MM) CARRIAGE ROLLER INDICATOR LYNCH PIN (7/16" X 2") PIN CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1") KLIP RING (1.250") INDICATOR

FOOTNOTES

NOTE:

C

808-436

208

NOTES:

ID0134963

209

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

ID0134878

210

NOTES:

ID0134963

211

ACCESSORIES

212

ANTIFREEZE TANK

2

3

4

1

5 12

14

8

13

6 11 TO ANTIFREEZE PORT ON DRILLING FLUID PUMP

9 7 6 10

06

ID0122966

213

ANTIFREEZE TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

101-140 106-386 4 106-380 4 364-325 1 110-707 315-125 1 115-141 1 110-217 2 116-881 AR 514-369 1 115-219 1 153-871 1 115-129 1 153-701 1 115-106 1 500-1289 1

DESCRIPTION

REMARKS

ANTIFREEZE TANK OPTION FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) ANTIFREEZE TANK (3 GAL) TANK CAP (96NF) TANK MOUNT PIPE ELBOW (3/8NPT) WORM CLAMP (7/16" TO 1") BULK HOSE (3/8", SOLD PER FT) S/O COUPLER (06N-06H) REDUCER (12N-06NF) S/O COUPLER (06N-06H90, BRS) ALL THREAD (04N) SCH 80 SHUT OFF (06NF-06NF) REDUCER (06N-04NF) BK CONNECTOR (12NF,POLY)

INCL REF #1 THRU #14

SEE FOOTNOTE 1

USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REFFERENCE NO. 14

NOTE:

06

ID0122966

214

UMBRELLA

2

1

3

4

03

ID0093467

215

UMBRELLA REF PART NO. NUMBER

1.

2.

3.

4.

117-631 344-0001 500-1962 105-204 324-500

QTY

DESCRIPTION

1 2 1

SEAT UMBRELLA UMBRELLA POLE (16") EYE BOLT (1/4-NC X 1 1/2") ARMREST

REMARKS

USE EXISTING HARWARE FOR MOUNTING (REF PARTS PAGE ID0039911)

NOT SHOWN:

FOOTNOTES:

UMBRELLA KIT (101-160) CONTAINS ITEMS 2, 3 AND 4.

NOTE:

03

ID0093467

216

HEATED GREASER

2

4

1 3

01

ID0266374

217

HEATED GREASER REF PART NO. NUMBER

1 2 3 4

101-089 153-585 117-549 110-030 154-228

QTY

1 1 4 1

DESCRIPTION

HEATED HOSE KIT HOSE (06OFX-18"-3000, SPCL) INSULATOR (1" ID X 5.00"") CABLE TIE (1/16" TO 4") UNION (06O-06OFX90)

REMARKS

INCLUDES REF NO.'S 1-4

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0266374

218

CANOPY 1

11

7 8

9 10 13

2

3 15 6 14

4

5 12

10 01

ID0229022

219

CANOPY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

190-1464 190-1286 106-267 106-386 300-5729 106-709 106-806 106-385 106-712 110-284 110-239 118-341 110-032 324-515 324-508 105-502

QTY

1 3 3 1 2 2 2 2 2 3 1 1 1 1 1

DESCRIPTION

CANOPY KIT CANOPY SCREW (M8-1.25 X 35MM) FLG LOCKNUT (M8-1.25) PEDESTAL MOUNT FLG LK NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 25MM) FLG LOCKNUT (M6-1.00) FLG SCREW (M6-1.00 X 16MM) PULL PIN (3/16" X 13/16") LANYARD CABLE (13.5") VELCRO STRAP SNAPPER PIN (5/16" X 2-1/2") CONSOLE MOUNT WELDMENT OUTER MOUNT COTTER PIN (3/16" X 2")

REMARKS

INCLUDES REF #1 THRU #15

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0229022

220

SOFTCAB

9 12

1

14 6

3 2 4 5

8

7

11

10 13

01

ID0242565

221

SOFTCAB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

190-1506 327-358 106-038 118-337 106-252 106-380 106-386 106-397 105-273 362-1454 362-1455 118-411 105-1472 105-1471 105-1470

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SOFTCAB KIT (JT1220/JT2020) SUPPORT PLATE NUTSERT 5/16 BUMPER (2.5") JAM NUT (5/16-NC) FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25) WASHER (M12, HARDENED) SCREW (M12-1.75 X 30MM) SOFTCAB (JT1220T4i/JT2020T3) FLOOR MAT VELCRO STRIP (2" X 26") VELCRO STRIP (1" X 8") VELCRO STRIP (2" X 6") VELCRO STRIP (2" X 8")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0242565

222

T18B TIE DOWN KIT

8 7

14

10

12 10

9 7

5

8

3 10

13 6 4

11 2

13

9

10 10

01

1

ID0139915

223

T18B TIE DOWN KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

104-065 323-705 1 323-951 2 323-737 1 323-738 1 178-351 1 323-739 1 107-308 7 106-333 2 107-507 9 106-685 17 106-391 8 105-273 3 106-709 4 308-917 -

DESCRIPTION

T18B TIE DOWN KIT FRONT MOUNT STOP GUIDE RAIL GUIDE PLATE BUSHING BRACKET SCREW (M12-1.75 X 75MM) SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 65MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) WASHER (M12) SCREW (M12-1.75 X 30MM) FLG LK NUT (M12-1.75) STOW BAR ASSEMBLY

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

324-465 324-466

1 1

RIGHT TIE DOWN ASSEMBLY LEFT TIE DOWN ASSEMBLY

FOOTNOTES:

1. INCLUDES REF. NO.'S 1 THRU 13, 051-384 INSTRUCTIONS, AND TIE DOWN ASSEMBLIES (NOT SHOWN)

NOTE:

01

ID0139915

224

PIPE BOX LOADER 15 6

5 1

14

13 12 8

2

11

10 7 4

3

9

02

ID0041310

225

PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

101-167 115-503 325-857 118-380 177-090 325-856 106-386 108-182 105-806 106-850 108-183 106-612 363-317 106-329 325-907 325-867

QTY

DESCRIPTION

- PIPE BOX LOADER 4 KLIP RING (.750") 2 CHANNEL 8 CLAMP BAR 2 STOW BAR 4 RUBBER STRIP 42 FLG LOCKNUT (M8-1.25) 2 MAGNET (25 MM) 40 SCREW (M8-1.25 X 25MM) 2 LOCKNUT (M5-0.80) 2 SCREW (M5-0.8 X 16MM,CSK PLPS) 4 SCREW (M16-2.00 X 180MM, 10.9) 4 PROP BAR MOUNT TAB 2 SCREW (M8-1.25 X 50MM) 1 LIFT TUBE 2 INSIDE CHANNEL

REMARKS

INCLUDES REF NO.'S 1 THRU 15

SEE FOOTNOTE 1

USE WITH JT1220 ONLY USE WITH JT1220 ONLY

NOT SHOWN:

FOOTNOTES:

1. APPLY 256-665 ADHESIVE TO FRONT FACE OF CHANNELS (REF. 2 & 15) BEFORE ASSEMBLING RUBBER STRIP (REF. 5)

NOTE:

02

ID0041310

226

TRANSPORT PIPE BOX

2 3

1

02

ID0138902

227

TRANSPORT PIPE BOX REF PART NO. NUMBER

QTY

329-873 329-857 177-028 110-033

1 2 2

1 2 3

DESCRIPTION

AUXILIARY PIPE BOX TRANSPORT PIPE BOX TOP PIN HAIR CLIP PIN (1/8" X 1/2")

REMARKS

INCLUDES REF NO.S 1 THRU 3

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138902

228

NOTES:

ID0134963

229

MISCELLANEOUS

230

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

231

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

232

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

233

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

234

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

235

236

JT1220 T4i Related Publications Component

Ass’y

P/N

Model: JT1220 .................. Parts Manual .................................................................... ............. 053-1263 JT1220 ................... Operators Manual ............................................................ ............. 053-1383 JT1220 .................. Repair Guide (Service Manual) ....................................... .................. N/A JT1220 .................. Technical Supplement……… ........................................... .............. 053-1350 Engine: Cummins 60HP. .... Parts Manual – B3.3. .............................................. 195-1320 ...... 053-103 Cummins……. ........ Operators Manual – B3.3. ................................................ .............. 055-069 Cummins... ............ Repair Manual – B3.3 ....................................................... .............. 055-070

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 194-297 Element (primary) ............................................................................................ 194-759 Element (secondary) ......................................................................................... 194-758 Oil Filter Element (spin-on) – Cummins B3.3…. ............................................................... 194-454 Fuel Filter Element (spin-on) – Cummins B3.3 ................................................................. 194-461 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0226632

237

ID0040564

238

ID0135281