Ditch Witch JT1220 Mach 1 Parts Manual 053-097 PDF

JT1220 Mach 1

Parts Manual

Issue 23

053-097

1

JT1220 Mach 1 ISSUE NO. 23PL-04/19 For Replacement Copy Order P/N 053-097

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: JT1220 Mach 1 Directional Drilling System

Copyright 2004, 2005, 2006, 2007, 2009, 2011, 2012, 2014, 2015, 2017, 2018, 2019

by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, The Underground, The Underground Authority Worldwide, and Zahn are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

JT1220 Mach 1 ........................................... 8 Pipe Box Loader ........................................ 12

Engine Components

Air Filter System ....................................... 22 Battery ...................................................... 42 Component Mounting .............................. 40 Controls .................................................... 38 Engine ....................................................... 16 Engine Skid ............................................... 26 Engine, Service ......................................... 20 Hood Support, Front ................................ 28 Hoods, Front ............................................. 32 Hoods, Rear .............................................. 34 Radiator .................................................... 24 Rear Hood Support & Grille ..................... 30 Sound Insulation ...................................... 36

Frame Components

Assisted Makeup Sensor ........................... 46 Carriage Spindle ........................................ 50 Carriage ..................................................... 48 Frame Tilt .................................................. 78 Fuel Tank ................................................... 66 Gearbox, Ground Drive ............................. 70 Gearbox, Rotation Planetary .................... 52 Grease Cylinder ......................................... 74 Ground Drive Track .................................. 68 Idler, Front ................................................ 72 Pipe Guide ................................................. 56 Proximity Switches ..............................80, 82 Stabilizer.................................................... 76 Thrust Drive............................................... 54 Wrench, Rotating ................................58, 60 Wrench, Stationary .............................62, 64

Operator Station

Elect Strike System ................................... 96 Ground Drive Control ................................ 98 Left Console & Displays............................. 90 Operator Floor .......................................... 88 Operator Seat............................................ 86 Right Console & Joystick ........................... 94 Vandal Cover ............................................. 92

Hydraulics

Anchor ..................................................... 118 Auxiliary Hydraulics ................................ 122 Cylinder – 2” x 1” ...................................... 144 Cylinder – 3.5” x 1.75” x 2” ......................... 150 Cylinder – 3.5” x 1.75” ............................... 148 Cylinder – 3” x 1.5” .................................... 146 Drilling Fluid Motor ................................. 124 Filter & Reservoir .................................... 102 Frame Tilt ................................................ 138 Ground Drive ........................................... 116 Lubricator ................................................ 120 Oil Cooler ................................................ 104 P.O.R. Hydraulics ..................................... 114 Pipe Box Shift .......................................... 136 Pipe Grip/Selector ................................... 130 Pipe Lift ................................................... 134 Pump/Selector ........................................ 108 Rotating Wrench ..................................... 126 Rotation................................................... 106 Selector ................................................... 110 Shuttle ..................................................... 132 Stabilizer.................................................. 140 Stationary Wrench .................................. 128 Thrust ...................................................... 112 Valve Parts .............................................. 142

ID0135174

5

6

CONTENTS______________________ Anchor Systems

Anchor System ............................... 154, 156 Anchor Valve / Lubricator Mount .......... 158 Auto-Lubricator ....................................... 166 Grease Pump .......................................... 160 Lubricator Nozzle & Applicator ............... 164 Lubricator Valve ...................................... 162

Fluid System

Drilling Fluid Plumbing ............................ 174 Drilling Fluid Pump Plumbing.................. 172 Drilling Fluid Pump .................................. 170 Drilling Fluid Transfer .............................. 176

Pipe Loader Systems

Lifters .............................................. 182, 184 Pipe Box................................................... 194 Pipe Loader Valve / Covers ..................... 192 Pivot Arm ................................................ 180 Shuttle Guard .......................................... 190 Shuttle Mount ......................................... 188 Shuttle ..................................................... 186

Accessories

Antifreeze Tank ....................................... 202 Canopy .................................................... 208 Cold Start Kit ........................................... 200 FM5 on T18B ........................................... 214 Heated Greaser ....................................... 206 Pipe Box Loader ...................................... 216 Softcab .................................................... 210 T18B Tie Down Kit ................................... 212 Transport Pipe Box .................................. 218 Umbrella.................................................. 204

Miscellaneous

Bolt/Nut Torque Chart ............................ 222 Filters ...................................................... 228 Optional Kits ........................................... 228 Related Publications ............................... 228 Replacement O-Ring Chart ..................... 227 Warranty Registration ............................ 230

Electrical

*See technical supplement for further electrical information.................... #053-116

ID0135174

7

DECALS

8

DECAL LOCATION JT1220 MACH 1

22 28

41 31

30

29

21

4

27

33 19 34

10 7

26

32

18

7 35 5 6

7 16

7

3

5 6

08

10

10

ID0117463

9

DECAL LOCATION JT1220 MACH 1

36 42 ELECTRIC BALL VALVE

39

10 25

23 9

24

13

11

37

38

21

12 14 5

2

17 5

6

1

8

6 15

40

16 COVER PLATE BELOW PUMPS

08

ID0117463

10

DECAL LOCATION JT1220 MACH 1 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

275-908 273-267 273-146 700-062 274-724 274-442 274-318 275-230 270-5127 273-452 275-184 273-278 274-198 275-120 275-355 275-400 274-049 274-854 273-475 275-449 274-291 275-197 273-407 273-434 273-435 273-444 273-445 700-067 700-068 700-069 700-071 700-092 273-198 273-482 700-146 700-147 273-601 270-5131 273-523 273-567 273-569 270-6773 700-245

QTY

1 1 1 1 4 4 4 1 1 4 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - JT1220 DITCH WITCH BATTERY NOTICE ADD COOLANT DIESEL FUEL CAP WARNING ONE CALL NOTIFICATION LIFT LOCATION TIE DOWN LOCATION DANGER STRIPE 1.75" x 18" BATTERY NOTICE COOLANT WARNING MOVING PARTS DANGER WRENCH NOTICE OIL LEVEL RESERVOIR (THF) CAUTION HOT PARTS NOTICE OIL LEVEL DANGER ELECTROCUTION LOGO PLACARD WARNING READ MANUAL DITCH WITCH LOGO PLACARD SOUND POWER DANGER ROTATING SHAFT GAUGE PANEL DITCH WITCH JT1220 W/ STRIPE PIPE BOX NUMBERS PIPE BOX STRIPE/MODEL ID CONTROL PANEL SWITCH PANEL IGNITION PANEL STAKE DRIVER SWITCH PANEL TRACKER CONTROL IGNITION SWITCH TRACK SWITCH FRAME TILT ENGINE STOP BATTERY DISCONNECT SWITCH RELAYS NOTICE NOT MANUAL SHUTOFF JT1220 TEST PORT LOCATIONS PATENT RIGHT CONTROL

REMARKS

SEE FOOT NOTE 1

FOOTNOTES 1. NOT PART OF KIT.

08

ID0117463

11

12

PIPE BOX LOADER DECAL LOCATION

1

2

6 4

3 6 5

02

ID0145475

13

PIPE BOX LOADER DECAL LOCATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 LIFT LOCATION 1 PIPE BOX LOADER WEIGHT 2 TIE DOWN LOCATION 1 LIFT LOCATION 2 TRANSPORT BOX WEIGHT 4 WARNING, CRUSHING WEIGHT

274-442 270-1018 274-318 274-442 273-642 275-326

DESCRIPTION

REMARKS

OPPOSITE ENDS JT2020 ONLY. 270-1016 USED ON JT1220, OPPOSITE CORNERS OPPOSITE SIDES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0145475

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE 2

35

5 3

4 8 6 7

31

34 10 12

39 14

9

15

1

16 29

27

3

37 18

40 28

11

26

13 25

38 19

24

20

23 17

22

33 32

24

25

21

23 36 30

17

ID0046228

17

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

194-481 1 194-277 1 106-724 8 194-446 1 318-485 1 194-231 1 323-618 2 105-822 4 178-922 1 106-267 4 106-381 4 194-821 1 106-700 2 106-469 8 314-764 2 116-217 2 106-685 2 105-271 4 117-559 2 314-758 1 194-704 1 106-383 8 105-073 9 105-839 9 106-397 6 105-062 2 157-239 1 190-805 217-258 150-1017 150-1018 150-1019 150-1020 190-1015 152-173 152-174 157-568 499-448 499-447 -

DESCRIPTION

REMARKS

ENGINE - CUMMINS 60HP TIER II EXHAUST KIT FL SCREW (M10-1.50 X 25MM) EXHAUST GASKET MUFFLER CLAMP MUFFLER MUFFLER BRACKET FLANGE LOCK BOLT (5/16-NC X") FAN SPACER SCREW (M8-1.25 X 35MM) FL LK SCREW (M8-1.25 X 25MM) COOLING FAN SCREW (M12-1.75 X 80MM) FL SCREW (M12-1.75 X 30MM) REAR ENGINE MOUNT SHOCK MOUNT (2-PIECE KIT) LCKNUT (M12-1.75, PRV TRQ, 10.9) SCREW (M10-1.5 X 40MM) ISOLATOR FRONT ENGINE MOUNT FLYWHEEL COUPLING FLG LK SCREW (M10-1.50 X 30MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) WASHER (M12, HARDENED) FLG BOLT (1/2-NC X 1-1/2", FER) DUAL HYDROSTAT SEAL REPAIR KIT ELECTRIC DISPLACEMENT CONTROL HYD RELIEF VALVE HYD RELIEF VALVE HYD RELIEF VALVE SPRING, RELIEF SHIM KIT HYD RELIEF VALVE HYD RELIEF VALVE SHAFT SEAL SERVO COVER SERVO COVER (FULL DISPL)

OBSOLETE, USE WATER PUMP KIT 190-2325, SEE FOOTNOTE 1 TORQUE CLAMPS TO 45-60 FT-LBS TORQUE TO 30 FT-LBS

TORQUE TO 20 FT-LBS TORQUE TO 20 FT-LBS

TORQUE TO 55 FT-LBS

TORQUE TO 30 FT-LBS

TORQUE TO 50 FT-LBS. SEE NOT SHOWN FOR INDIVIDUAL SERVICE PARTS TORQUE TO 33 FT-LBS LOCTITE RC271 TORQUE TO 30 FT-LBS

WITH NEUTRAL ADJUSTMENT WITHOUT NEUTRAL ADJUSTMENT

NOT SHOWN:

500-3350 500-3351

PUMP DRIVE FLANGE PUMP DRIVE HUB

SERVICE PART FOR REF NO. 21, 194-704.

SERVICE PART FOR REF NO. 21, 194-704.

FOOTNOTES:

1. WATER PUMP KIT INCLUDES PLUG 150-4226. THIS PLUG IS ONLY USED WHEN A TEMP SENDER IS NOT INSTALLED IN WATER PUMP.

NOTE:

1. REFER TO O-RING CHART 800-301 FOR REPLACEMENT O-RING

17

ID0046228

18

ENGINE REF PART NO. NUMBER

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

157-041 1 157-860 1 194-763 1 105-003 4 105-052 2 105-117 2 105-091 4 115-834 AR 110-332 1 214-256 1 110-333 1 106-810 2 106-545 2

DESCRIPTION

O-RING (152 D70) DOUBLE GEAR PUMP MOUNT PLATE FLG LOCKNUT (5/16-NC) BOLT (3/8-NC X 1-1/4") WASHER (5/16") LOCK WASHER (5/16") EXHAUST WRAP (2", SOLD PER FT) BOLT-ON CLAMP (1-5/8") DIODE CONNECTOR BOLT-ON CLAMP (1") SCREW (M16-2.00 X 90MM, 10.9) LOCKNUT (M16-2.0, PRV TRQ, 10.9)

REMARKS

USE 1 @ 30'

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART 800-301 FOR REPLACEMENT O-RING

17

ID0046228

19

20

CUMMINS B3.3 ENGINE SERVICE

7 1 6

5

2 3 4

05

ID0039698

21

CUMMINS B3.3 ENGINE SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

194-481 1 194-454 1 194-462 1 190-2325 1 170-397 1 194-461 1 499-598 1

NOT SHOWN 053-103 055-069 055-070 194-458 499-602 157-945 157-944 499-603 499-599 194-696 500-2084

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

ENGINE - CUMMINS 60HP TIER 2 ENGINE OIL FILTER ALTERNATOR 12V/60A (B3.3) WATER PUMP KIT BELT FUEL FILTER ELEMENT (B3.3) OIL FILL CAP (VALVE COVER)

OBSOLETE

SEE FOOTNOTE 1

CUMMINS B3.3 PARTS MANUAL CUMMINS B3.3 OPERATION MANUAL CUMMINS B3.3 REPAIR MANUAL STARTING MOTOR 12V (B3.3) THERMOSTAT (B3.3) THERMOSTAT GASKET WATER PUMP GASKET (B3.3) ENGINE KILL SOLENOID ENGINE OIL DIP STICK (B3.3) INTAKE MANIFOLD FLUID LEVEL SENSOR

FOOTNOTES:

1. WATER PUMP KIT INCLUDES PLUG 150-4226. THIS PLUG IS ONLY USED WHEN A TEMP SENDER IS NOT INSTALLED IN WATER PUMP.

NOTE:

05

ID0039698

22

AIR FILTER SYSTEM 8 3

20

9

18 4

15

2

10 38

22

14

5

17

37 28

11 21

12 3 IN

18

6 24 36

17 32

OUT 35

OUT

13

1

20

7

23

34 33

IN 25

26

26

29 30 31

27

19 16

12

ID0039625

23

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

QTY

194-297 1 194-758 194-759 194-760 194-761 2.

149-165 1 3.

106-381 5 4.

117-851 1 5.

157-908 2 6.

194-514 1 7.

194-454 8.

194-788 1 9.

213-116 1 10. 105-284 1 11. 105-530 1 12. 315-573 1 13. 318-542 1 14. 300-5765 1 15. 105-603 16. 154-331 1 17. 106-386 5 18. 106-382 4 19. 154-711 1 20. 155-241 2 21. 106-224 2 22. 116-108 AR 23. 158-108 1 24. 157-756 1 25. 154-313 1 26. 515-720 2 27. 157-445 1 28. 105-078 4 29. 215-183 1 30. 217-247 1 31. 217-565 1 32. 157-020 1 33. 154-323 1 34. 158-109 1 35. 158-110 1 36. 150-2080 1 37. 150-079 2 38. 300-5701 2

DESCRIPTION

AIR FILTER ELEMENT (SAFETY) ELEMENT (PRIMARY) COVER DISCHARGE VALVE MOUNTING CLAMP FLG LK SCREW (M8-1.25 X 25MM) AIR INTAKE HOSE T-BOLT CLAMP (2.812-3.187) REMOTE FILTER HEAD OIL FILTER RESTRICTION INDICATOR (25"H2O) LINEAR ACTUATOR WASHER (3/16") COTTER PIN (1/16 x 3/4 ") THROTTLE BRACKET MOUNT PLATE MOUNT BRACKET CABLE PIVOT PLUG (080) FLG LK NUT (M8-1.25) FLG LK SCREW (M10-1.50 X 20 MM) HOSE (08OFX-30-3000) S/O COUPLER (02N-05H90) FLG SCREW (M6-1.00 X 10MM) BULK HOSE (5/16", SOLD PER 1") FILTER MOUNT FLANGE CONNECTOR (08N-10O) CONNECTOR (08S-10O45) HOSE (10OFX90S-32"-3000) BANJO FITTING (M22-1.5) NUT (1/4-NC) SENDER, OIL PRESSURE HD WATER TEMPERATURE ADAPTER TEMPERATURE SENDER 100 - 280 F O-RING (120 D90) CONNECTOR (08S-10O90) FILTER MOUNT BOLT O-RING (230 D90) EXTENTION FITTING (08N-10O) LOCK WASHER (1/4) MOUNT, RUBBER STOCK

REMARKS

SEE FOOTNOTE 1.

USE 1 @ 16"

FOOTNOTES:

1. 196-366 CABLE (LINEAR ACTUATOR)

NOTE:

12

ID0039625

24

RADIATOR

4 31

33

3 34 5

1

22

15

32

7 22

2 24

30

28

35

6 29 2

36

28

14 27

19

20 8

9

17 33

26

19

18 17 16

23 25

19 18 8 11

20 15

13

21

10

19

12

13

ID0041297

25

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

194-229 1 500-1325 1 106-387 2 105-059 1 106-142 1 116-727 1 325-943 1 106-383 2 110-134 3 117-553 1 117-554 1 310-613 1 107-096 4 106-389 3 105-894 2 106-386 6 314-758 105-071 2 116-539 2 106-381 17 106-396 4 106-332 2 106-397 2 105-274 8 362-970 1 110-133 1 300-4721 2 364-432 1 110-249 2 116-108 AR 115-380 AR 118-166 1 118-168 1 118-167 2 105-363 1 325-945 1 105-799 2

DESCRIPTION

RADIATOR/OIL COOLER RADIATOR CAP (7PSI) FLG LOCKNUT (M10-1.50) WASHER (7/16") SCREW (M10-1.50 X 65MM) SHOCK MOUNT RADIATOR BRACKET FLG LK SCREW (M10-1.50 X 30MM) WORM CLAMP (2.062" TO 2.750") LOWER RADIATOR HOSE UPPER RADIATOR HOSE FAN GUARD LOCKNUT (M8-1.25 , NYLOK) WASHER (M8) LOCKNUT(M10-1.50,PRV TRQ,10.9) FLG LOCKNUT (M8-1.25) FRONT ENGINE MOUNT WASHER (1/2") ISOLATOR FLG LK SCREW (M8-1.25 X 25MM) WASHER (M10, HARDENED) SCREW (M10-1.50 X 70MM) WASHER (M12, HARDENED) BOLT (M10-1.5 X 20MM) FAN SHROUD WORM CLAMP(1-1/16"TO 1-15/16") SHROUD BAR COOLANT OVERFLOW RESERVOIR WORM CLAMP (1/4: TO 5/8") BULK HOSE (5/16", SOLD PER 1") BULK STRIP (3/4", SOLD PER 1") SOUND INSULATION SOUND INSULATION SOUND INSULATION WASHER (7/8") BRACKET FLG LK SCREW (M10-1.50 X 25MM)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 11" USE 2 @ 20"

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0041297

26

ENGINE SKID

ANTENNA 11

21

16

3 41

29

26

24

7

16

31 30 1

14

5

23

17

42 4

19 12

11 25 12

18 35 12

32

9

33

9

36

10

20

38 11

12

27

13 2 13

28

39 14

12

15

34

11

40

11 37

22 1 8

6 12

9

15

ID0039899

27

ENGINE SKID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

106-724 10 106-398 4 318-998 1 320-405 1 106-551 2 318-762 1 315-414 1 318-656 1 106-387 18 315-422 1 106-162 24 106-386 24 106-616 4 106-355 4 318-763 2 211-055 1 211-072 1 106-382 8 115-686 AR 115-704 AR 106-381 1 115-704 AR 115-704 AR 106-367 2 105-117 7 105-215 2 323-680 1 318-985 1 306-602 1 214-103 1 214-104 2 157-645 2 211-305 1 363-714 1 211-307 1 105-215 2 115-704 AR 116-259 AR 325-188 1 318-984 2 110-333 1 115-704 AR 116-259 AR 116-259 AR 115-686 AR 106-380 2 116-259 AR

DESCRIPTION

FLG LK SCREW (M10-1.50 X 25MM) WASHER (M16 HARDENED) FRONT MOUNT COVER PLATE CLIP NUT (M8-1.25) FLOOR PLATE CENTER MOUNT WELDMENT BACK PLATE WELDMENT FLG LKNUT (M10-1.50) ENGINE SKID FLG SCREW (M8-1.25 X 20 MM) FLG LKNUT (M8-1.25) SCREW (M16-2.00 X 55MM, 10.9) FLG LOCKNUT (M16-2.00) BRACKET ANTENNA BULKHEAD CONNECTOR CABLE FLG LK SCREW (M10-1.50 X 20MM) BULK EDGE (5/32",SOLD PER 1") BULK EDGE (1/4", SOLD PER 1") FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (1/4",SOLD PER 1") BULK EDGE (1/4",SOLD PER 1") SCREW (#6-32 X1/2") WASHER (5/16") NUT (#6-32) BOTTOM COVER SPACER ALARM (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) BK/AMI 125 AMP FUSE FB/HVAMI FUSE HOLDER AMI FUSE COVER NUT (#6-32) BULK EDGE (1/4", SOLD PER 1") BULK EDGE (1/2", SOLD PER FT) BRACKET LATCH CATCH BOLT ON CLAMP (1") BULK EDGE (1/4", SOLD PER 1") BULK EDGE (1/2", SOLD PER FOOT) BULK EDGE (1/2", SOLD PER FOOT) BULK EDGE (5/32", SOLD PER 1") FLG SCREW (M8-1.25 X 16 MM) BULK EDGE (1/2", SOLD PER FOOT)

REMARKS

USE 1 @ 5" USE 1 @ 9" USE 1 @ 19" USE 1 @ 12"

BEGINS WITH S/N:

USE 1 @ 17" USE 1 @ 12"

USE 1 @ 12" USE 1 @ 11" USE 1 @ 12" USE 1 @ 12" USE 1 @ 4"

FOOTNOTES

31.

211-306

1

FB/HVAMI FUSE HOLDER

ENDS WITH S/N:

NOTE:

15

ID0039899

28

FRONT HOOD SUPPORT 18 33

6

15

4

3

25

5 2

26

24

34 4

29 11

19 35

10

9

11

12

1 26 15 8

25

1

23 26

26

37

15

9

31

17 21

20

27 18

29 28 13

14

30

36

23 32

7

34

35 16

36

15 15 13 13 22

11

15

ID0039906

29

FRONT HOOD SUPPORT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

106-971 4 319-706 2 151-227 2 110-655 4 105-089 2 319-708 1 118-185 1 319-707 2 110-014 2 117-932 1 105-842 4 179-593 1 106-724 7 105-185 4 106-387 12 106-048 4 319-529 1 106-386 12 106-578 1 106-579 1 319-531 1 319-178 1 106-031 4 318-486 1 106-700 4 179-832 8 106-142 1 179-877 1 105-271 4 110-044 4 106-038 4 106-252 4 106-381 10 178-151 4 106-397 2 106-709 2 115-686 AR

DESCRIPTION

SHLD BLT (M12 X 50MM, M10-1.50) ARM GAS STRUT BALL SCREW (5/16-NC X 1/2") LOCKNUT (5/16-NC) HOOD SUPPORT LATCH BRACKET ARM LATCH HOOK SCREW (M8-1.25 X 20MM, SOC) BUSHING FLG SCREW (M10-1.50 X 25MM) BOLT (#10-24 X 1/2", RD SLT HD) FLG LOCKNUT (M10-1.50) LOCKNUT (#10-24) SUPPORT FLG LOCKNUT (M8-1.25) SCREW (M12-1.75 X 80MM) SCREW (M12-1.75 X 120MM) FRONT BRACKET BRACKET LOCKNUT (M12-1.75, NLK) REAR HOOD BRACKET SCREW (M12-1.75 X 80MM) SLEEVE SCREW (M10-1.50 X 65MM) BUSHING SCREW (M10-1.5 X 40MM) BUMPER (5/16-NC X 1-1/4") NUTSERT (5/16-NC) JAM NUT (5/16-NC) FLG LK SCREW (M8-1.25 X 25MM) BOSS WASHER (M12, HARDENED) FLG LK NUT (M12-1.75) BULK EDGE (5/32", SOLD PER 1")

REMARKS

USE 1 @ 4"

FOOTNOTES

NOTE:

11

ID0039906

30

REAR HOOD SUPPORT AND GRILLE

1

9 12

2 7 10

4

4

5

4

8

5 6 4 11

12

5 5

3

07

ID0041239

31

REAR HOOD SUPPORT AND GRILLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

194-266 1 319-794 1 179-583 1 106-162 10 106-386 10 319-801 1 115-482 2 106-397 2 195-993 1 319-799 2 319-804 2 116-489 AR

DESCRIPTION

REMARKS

EXHAUST PIPE GRILLE PROP ROD FLG SCREW (M8-1.25 X 20MM) FLG LOCKKNUT (M8-1.25) REAR HOOD SUPPORT GRIP RING (.500") WASHER (M12, HARDENED) U-BOLT CLAMP (3.50") HOOD BRACE PANEL SUPPORT EDGING (SOLD PER FT)

USE 2 @ 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0041239

32

FRONT HOOD ASSEMBLY JT12M1 / JT20M1

14

14 16 21 20 24

13

26

14

19 10

20 29 25

30

11 1

17 9 23 12

2

22

15 4

8

27 6

17 6

3 6

18 19

28

5

7

08

ID0044356

33

FRONT HOOD ASSEMBLY JT12M1 / JT20M1 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

325-956 1 117-427 1 118-183 AR 319-393 1 325-955 1 106-386 12 106-381 6 118-183 AR 106-388 2 105-688 2 118-199 1 110-564 1 105-085 1 106-237 4 118-183 AR 323-731 1 106-387 2 178-151 1 105-271 2 105-797 2 105-805 1 106-093 1 179-926 1 110-281 1 110-282 1 361-676 1 502-651 3 108-112 3 105-152 1 300-6589 1

DESCRIPTION

FRONT HOOD POCKET PULL BULK EDGE (SOLD BY FOOT) BRACKET FRONT FIXED HOOD FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25MM) BULK EDGE (SOLD BY FOOT) WASHER (M6) SCREW (M6-1.00 X 35MM) PUSH BUTTON HANDLE HOOD LATCH LOCKNUT (1/4-NC) LOCKNUT (M6-1.00,PRV TRQ,NLK) BULK EDGE (SOLD BY FOOT) LATCH ARM FLG LOCKNUT (M10-1.50) BOSS SCREW (M10-1.5 X 40MM) FLG SCREW (M6-1.00 X 20MM, BX) BELLEVILLE WASHER (3/8") SCREW (M6-1.00 X 45MM) SPACER ROD END (1/4-NF, FM, RH) ROD END (1/4-NF, FM, LH) THREADED ROD SCREW (M6-1.00 X 35MM) STUD BOLT (M8-1.25 X 70MM) NUT (1/4-NF) BOSS

REMARKS

SERVICE PART 191-503 USE 1 @ 125" SERVICE PART 191-504

USE 1 @ 146"

USE 1 @ 63"

USE LOCKTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0044356

34

REAR HOODS

5 1

3

8

4 2

4

9

7

4 6

5

4 10

05

ID0063112

35

REAR HOODS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

327-716 1 117-558 1 117-427 1 106-386 22 106-162 18 319-394 2 327-718 1 118-183 AR 118-183 AR 108-112 2

DESCRIPTION

REAR HOOD ADJ LEVER LATCH (LOCKING) POCKET PULL FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM) BRACKET REAR FIXED HOOD BULK EDGE (SOLD BY INCH) BULK EDGE (SOLD BY INCH) STUD BOLT (M8-1.25 X 70MM)

REMARKS

SERVICE PART 191-505

SERVICE PART 191-506 USE 1 @ 92" USE 1 @ 92"

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0063112

36

SOUND INSULATION - ENGINE ENCLOSURE 1

10 5 9

18 3

4

2

11 15

7 8

14 4

12 17

16

6

13

07

ID0045374

37

SOUND INSULATION - ENGINE ENCLOSURE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

325-956 118-099 1 118-100 1 118-187 AR 118-098 1 325-955 118-102 1 118-103 1 118-104 1 327-716 118-106 1 118-108 1 327-718 118-105 1 118-107 1 364-641 118-109 1 118-165 1

DESCRIPTION

FRONT HOOD SOUND INSULATION SOUND INSULATION FOIL TAPE(HI-TEMP ALUM)2"WD SOUND INSULATION FRONT FIXED HOOD SOUND INSULATION SOUND INSULATION SOUND INSULATION REAR HOOD SOUND INSULATION SOUND INSULATION REAR FIXED HOOD SOUND INSULATION SOUND INSULATION HYDRAULIC RESERVOIR SOUND INSULATION SOUND INSULATION

REMARKS

USE 12 @ 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0045374

38

REAR CONTROLS JT12M1

5 4

6

3 33 1

21

2

27

15

28

31 32

15 8

34 25

16

26

7

15 17 35 9

23

15 25 13 24

15

18 19

9

22 10

9

9 7 20 30

12

11

29

14

22

ID0048310

39

REAR CONTROLS JT12M1

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

106-570 3 157-240 1 214-908 1 214-852 1 214-489 2 318-588 1 110-560 10 318-696 1 106-162 11 107-193 3 117-558 1 318-736 1 106-551 4 214-589 1 106-386 12 106-385 3 318-476 1 364-661 1 153-760 365-426 3 318-656 322-614 1 196-071 1 110-126 1 306-603 1 159-791 110-333 1 110-962 1 364-663 1 155-708 1 217-184 1 217-710 1 106-048 3 105-185 3 106-330 2

DESCRIPTION

SCREW (M8-1.25 X 60MM) SET UP VALVE ON-OFF KEY SWITCH IGNITION SWITCH ROCKER SW (DPDT) (ON)-OFF-(ON) MANUAL COMPARTMENT POP RIVET (3/16" X 1/2", ALUM) COVER PLATE FLG SCREW (M8-1.25 X 20MM, GD8) SCREW (M6-1.00 X 16MM BUT SOC) LEVER LATCH (LOCKING) DOOR CLIP NUT (M8-1.25) GROUND DRIVE CONTROL FLG LOCKNUT (M8-1.25) FLG LOCKNUT (M6-1.00) VALVE MOUNT FILLER NECK CAP LEVER (M8-1.25 X 200MM) BACK PLATE CLAMP BRACKET U-BOLT CLAMP (1-5/8") BOLT-ON CLAMP (1/2") AUDIO ALARM HYDRAULIC MANIFOLD BLOCK BOLT-ON CLAMP (1") FILLER PLUG FILLER NECK SCREEN O-RING (906 D90) DELAY TIMER (2-SECOND) MICRO RELAY (SPDT) LOCKNUT (#10-24) BOLT (#10-24 X 1/2", RD SLT) SCREW (M8-1.25 X 70MM)

REMARKS

SEE NOT SHOWN FOR REPLACEMENT KEYS.

INCLUDES REF NO. 19

NOT SHOWN:

215-1818 215-1819

KEY, TRACKER CONTROL SWITCH, SINGLE KEY, TRACKER CONTROL SWITCH, DOUBLE

FOOTNOTES:

NOTE:

22

ID0048310

40

COMPONENT MOUNTING

12

13

4

3

2 7 11 8

10

9

6 5

14

7

16

5

5 15 1

05

ID0138480

41

COMPONENT MOUNTING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

DESCRIPTION

220-1023 1 JT CONTROLLER 2 106-712 4 FLG SCREW (M6-1.00 X 16MM) 214-905 1 BUSSMAN V.E.C. 105-816 4 SCREW (#10-24 X1-1/2",PAN SLT) 106-048 10 LOCKNUT (#10-24) 322-860 1 DIODE BRACKET 105-185 6 BOLT (#10-24 X 1/2 ", RD SLT) 217-710 13 MICRO RELAY (SPDT) 211-026 1 DIODE PACK (DEUTSCH) 106-381 - FLG LK SCREW (M8-1.25 X 25MM) 110-332 2 BOLT-ON CLAMP (1-5/8") 195-339 1 WING NUT (1/4-NC) 324-567 1 RELAY COVER 105-078 1 NUT (1/4-NC) 108-116 1 SCREW (1/4-NC X 2-1/2", GD5) 155-751 4 WASHER (1/4", NEOPRENE)

REMARKS

REPLACEMENT LID 500-1859

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- IF ORIGINAL COVER HAS A CUT-OUT TO FIT AROUND THE AIR FILTER RESTRICTION INDICATOR A REPLACEMENT COVER WILL REQUIRE A SIMILAR CUT-OUT.

NOTE:

05

ID0138480

42

BATTERY 16

3 2

1

5 4

10

NEGATIVE

9

8

POSITIVE

13 11 7 15

+

FRAME GROUND STARTER

-

12

6

ENGINE GROUND

14

H

808-412

43

BATTERY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

318-525 1 110-737 1 116-421 AR 118-164 AR 217-819 1 215-355 1 213-159 1 215-337 1 108-189 1 195-339 2 356-491 2 215-262 1 213-160 1 105-832 2 116-389 AR 106-795 1

DESCRIPTION

BATTERY COVER PULL PIN (5/16" X 2") BULK EDGE (1/8",SOLD PER FT) BULK EDGE (1/16", SOLD PER FT) BATTERY DISCONNECT SWITCH BAT CABLE (2/0 GA X 36", BLK) BAT CABLE (2/0 GA X 63", RED) BAT CABLE (2/0 GA X 19", BLK) BATTERY HOLD DOWN WINGNUT (1/4-NC) TIE DOWN ROD (1/4-NC X 9.3") BATTERY (12V, 925 AMP) BAT CABLE (2/0 GA X 24",BLACK) FLG LOCKNUT (1/4-NC) BULK TUBING (3/4".SOLD PER FT) WING SCREW (M8-1.25 X 20MM)

REMARKS

USE 1 @ 22" USE 2 @ 3"

INCLUDED WITH REF NO 7

FOOTNOTES

NOTE:

H

808-412

44

NOTES:

ID0134963

45

FRAME COMPONENTS

46

ASSISTED MAKEUP SENSOR 11

5

8 6 5 13

12 5 11 7

6

5

2 16

6 3

9 4 13

15 1 10

6 14 17

09

ID0063356

47

ASSISTED MAKEUP SENSOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

153-242 191-248 319-164 1 319-160 1 106-162 2 106-850 6 106-426 6 179-763 1 319-165 2 157-123 2 106-386 2 319-167 2 318-616 1 190-1134 1 222-171 323-904 1 110-573 1 107-025 2 106-353 2

DESCRIPTION

REMARKS

WATER SWIVEL (12NF-12NF) SEAL KIT (153-242) SENSOR GUIDE SENSOR MOUNT FLG SCREW (M8-1.25 X 20MM) LOCKNUT (M5-0.80) SCREW (M5-0.80 X 25MM SOC) TIE BAR MAGNET MOUNT O-RING (008 D90) FLG LOCKNUT (M8-1.25) TUBING MOUNT SENSOR TUBE POSITION SENSOR POSITION SENSOR MAGNET SENSOR COVER BOLT-ON CLAMP (1",SOLD PER SET) SCREW (M6-1.00 X 50MM) FLG NUT (M6-1.00)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

09

ID0063356

48

CARRIAGE 17 20

15 25

16 29

3 27 26 28 15

9

4

28

14 22

23 16 25

12

16

11 8

1

25 13

10

5

12

21

6

6 19

12

18 25

31 24

30

29 20

16 2

15

7

21

ID0046861

49

CARRIAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

DESCRIPTION

106-398 4 WASHER (M16, HARDENED) 106-030 8 LOCK WASHER (M12) 166-451 1 GEARBOX (1.78:1, ROTATION) 179-422 2 BOSS 318-873 1 BRACKET, TOP 105-047 8 LOCKNUT (3/8-NC) 105-249 8 CARRIAGE BOLT (3/8-NC X 1-1/4") 500-003 3 BOLT (3/8-NC X 2-3/4") 157-339 1 MANIFOLD 150-2050 1 MANIFOLD 150-1327 HYDRAULIC CARTRIDGE 213-197 SOLENOID COIL 500-1310 10,12,16,20 SERIES SOLENOID NUT 500-1953 NUT, COIL RETAINING 105-258 3 BOLT (3/8-NC X 3-3/4") 105-072 6 LOCK WASHER (3/8") 106-390 18 WASHER (M10) 157-338 1 MANIFOLD 150-2049 1 MANIFOLD 150-1328 HYDRAULIC CARTRIDGE 213-196 SOLENOID COIL 500-1308 SERIES 8 SOLENOID NUT 500-1953 NUT, COIL RETAINING 155-776 - O-RING (117 D70) 105-388 10 NUT (3/4-NF) 106-949 10 WASHER (3/4", HARDENED) 325-312 1 LEFT SIDE PLATE 300-2816 1 RIGHT SIDE PLATE 327-581 1 HOSE CARRIER MOUNT 105-998 8 SCREW (M16-2.00 X 40MM) 166-448 1 PINION DRIVE 107-197 4 SCREW (M16-2.00 X 80MM,10.9) 318-353 1 REAR PLATE 105-273 12 SCREW (M12-1.75 X 30MM) 141-730 10 ROLLER 157-317 2 MOTOR 500-1269 - SEAL REPAIR KIT 500-1228 - SHAFT AND BEARING KIT 106-472 4 SCREW (M14-2.00 X 35MM) 179-704 6 ECCENTRIC BUSHING 318-344 4 LOWER ROLLER MOUNT 318-561 1 HOSE TRACK (5" X 120") 118-254 - INNER HOSE BAG 118-273 - OUTER HOSE BAG 324-614 - EZ OUT BAR (.50" X 3.17") 324-615 - EZ OUT BAR (.50" X 4.28") 500-2309 - SRC PIN KIT 327-618 1 SHIELD

REMARKS

TORQUE TO 40 FT LBS, USE LOCKTITE 242 OBSOLETE REPLACES 157-339, COMPONENTS ARE NOT INTERCHANGEABLE USE ON 157-339 USE ON 157-339 USE ON 157-339 USE ON 157-339

OBSOLETE REPLACES 157-338, COMPONENTS ARE NOT INTERCHANGEABLE USE ON 157-338 USE ON 157-338 USE ON 157-338 USE ON 157-338 TORQUE TO 62 FT LBS

TORQUE TO 140 FT LBS, USE LOCKTITE 242 TORQUE TO 200 FT LBS, USE LOCKTITE 242 TORQUE TO 55 FT LBS, USE LOCKTITE 242

TORQUE TO 88 FT LBS, USE LOCKTITE 242

INCLUDES: 1 SRC049 PIN & 1 SRC021 RETAINING RING

FOOTNOTES:

NOTE:

21

ID0046861

50

CARRIAGE SPINDLE

20

11 8

10

9

21 7 6 5 4 3

17 19

2 18 1 15 16

14

12 15 13

09

ID0145204

51

CARRIAGE SPINDLE REF PART NO. NUMBER

QTY

1 166-426 2 118-292 3 166-451 4 177-034 5 106-865 6 185-074 7 185-067 8 153-242 9 150-1026 10 106-397 11 106-707 12 157-019 13 400-604 14 106-642 15 106-396 16 105-894 17 108-120 18 106-048 19 159-898 20 105-857 21 159-577

1 SLIDING SPINDLE SHAFT 2 COMPRESSION SPRING 1 GEAR BOX 1 SHAFT SPACER 1 NUT 1 TANG LOCK WASHER (1.792") 1 THRUST LOCKNUT (1.767-NF-18) 1 WATER SWIVEL (12N-12NF) 1 ROTATION MOTOR 4 WASHER (M12, HARDENED) 4 SCREW (M12-1.75 X 45MM, SOC) 1 O-RING (139 D90) 1 SAVER SUB (1.47-4 F DS) 8 SCREW (M10-1.50 X 65MM) 16 WASHER (M10, HARDENED) 8 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 SHLD BLT(1/4" X 1-1/2",#10-24) 6 LOCKNUT (#10-24) 4 SPRING CAP 8 BOLT (3/8-NC X 3", SOC, GD8) 1 RELIEF MANIFOLD

DESCRIPTION

REMARKS

APPLY 256-666 GREASE TO SPLINES SEE FOOTNOTE 1

SEE FOOTNOTE 2 USE LOCTITE 242 SEE FOOTNOTE 3 TORQUE TO 47 FT LBS

SEE FOOTNOTE 4 FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

1. SUPERSEDES 117-921 COMPRESSION SPRING, 117-921 DOES NOT USE SPRING CAPS (REF 19) 2. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS, 191-248 SEAL KIT 3. USE 400-2304 WITH POWER PIPE FORGED 355-1124 USE 400-2237 WITH POWER PIPE FORGED 355-1123 4. SERVICE PARTS INCLUDE 150-1326 HYDRAULIC VALVE CARTRIDGE, USE KIT 190-1769 FOR SEAL REPLACEMENT NOTE:

09

ID0145204

52

ROTATION GEAR BOX

7 5 3

4

8

9

10

2 1 15 16

22

18

24

23

11 12 13

20

19

17

14

21 6

02

ID0114195

53

ROTATION GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

DESCRIPTION

166-451 GEAR BOX (1.78:1 ROTATION) 126-100 2 TAPERED BEARING (2") 126-099 2 TAPERED RACE (3.25") 166-528 1 INPUT PINION 106-771 10 SCREW (M12-1.75 X 60MM, SOC) 162-027 1 GEARBOX HOUSING 106-866 2 DOWEL PIN (10MM X 30MM) 162-004 1 GEARBOX COVER 165-800 5 SHIM (.002") 165-801 5 SHIM (.003") 165-802 5 SHIM (.007") 165-829 5 SHIM (.002") 165-830 5 SHIM (.003") 165-828 5 SHIM (.007") 160-1102 1 OUTPUT GEAR 159-003 1 AIR VENT (02N) 514-123 1 PICKUP TUBE (02N-02NF90-2") 166-434 1 OUTPUT SHAFT 126-076 1 TAPERED RACE (5.118") 126-075 1 TAPERED BEARING (3.346") 155-869 2 INTERNAL SEAL (3.250") 115-211 2 PLUG (08N,SQ, MAG) 126-157 1 TAPERED RACE 126-156 1 TAPERED BEARING 115-896 1 EXTERNAL SNAP RING (3.875")

REMARKS

INCL REF NO.'S 1 - 24

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0114195

54

PINION DRIVE ASSEMBLY

1

2

4 2

3

02

ID0138503

55

PINION DRIVE ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

QTY

166-448 115-456 2 125-044 4 160-1019 2 318-351 1

DESCRIPTION

REMARKS

PINION DRIVE EXTERNAL SNAP RING BALLBEARING (1.717") PINION MOTOR PLATE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138503

56

PIPE GUIDE

8

4

1

3

1 2

9 6 5

10 8

02

7

ID0138507

57

PIPE GUIDE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

362-1060 4 320-814 1 320-802 1 110-368 1 107-590 2 149-974 1 318-863 1 107-870 3 110-033 106-685 5 106-855 3

DESCRIPTION

REMARKS

PIPE GUIDE RIGHT PIPE GUIDE RETAINER LEFT PIPE GUIDE RETAINER SNAPPER PIN (3/8" X 1-1/2") CARRIAGE BOLT (M12-1.75 X 80MM) SPLIT ROD WIPER (1.5" ID) PIPE GUIDE MOUNT PULL PIN (.5" X 5") HAIR CLIP PIN (1/8" X 1/2") LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M12-1.75 X 140MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138507

58

ROTATING WRENCH 1 2

2 23

4 3

6

11 5

25

8

22

7

10 24 21 9

12 13 14 19

15

20

14 16 17 18

06

ID0042849

59

ROTATING WRENCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

316-460 1 357-222 2 357-225 1 106-529 2 316-545 1 107-894 10 107-884 4 105-561 1 151-213 1 118-115 1 106-724 1 324-918 1 318-511 2 105-1012 4 316-462 1 106-383 1 318-512 2 178-225 1 181-982 1 106-469 1 125-771 1 151-038 1 125-770 1 179-987 1 181-981 1

DESCRIPTION

REAR WRENCH JAW INSERT JAW SET SCREW (M10-1.50 X 10MM) CYL HEAD PLATE SCREW (M8-1.25 X 45MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) COMPRESSION SPRING FLG SCREW (M10-1.50 X 25MM) ROTATING WRENCH WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) CENTERING PIN FLG LK SCREW (M10-1.50 X 30MM) WRENCH PIN - LONG TAPERED PIN (31.7MM X 181.6MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.25") CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1") TAPERED PIN (1" X 5.50") TAPERED INSERT (1")

REMARKS

LOCTITE 242 LOCTITE 242 LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0042849

60

ROTATING WRENCH BEGINS WITH S/N:

1 2

2 21

4 3 6

9 23 20 5

8 22 19 7

10 11

4 12 17

13

18

12 14 15 16

06

ID0159630

61

ROTATING WRENCH BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

300-2509 1 357-222 2 357-225 1 106-847 2 107-884 4 105-561 1 151-213 1 118-115 1 106-724 1 324-918 1 318-511 2 105-1012 4 316-462 1 106-383 1 318-512 2 178-225 1 181-982 1 106-469 1 125-771 1 151-038 1 125-770 1 179-987 1 181-981 1

DESCRIPTION

REMARKS

REAR WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) COMPRESSION SPRING FLG SCREW (M10-1.50 X 25MM) ROTATING WRENCH WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) CENTERING PIN FLG LK SCREW (M10-1.50 X 30MM) WRENCH PIN - LONG TAPERED PIN (31.7MM X 181.6MM) TAPERED INSERT (1.25") FLG SCREW (M12-1.75 X 30MM) COMPOSITION BUSHING (1.25") CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1") TAPERED PIN (1" X 5.50") TAPERED INSERT (1")

BEGINS WITH S/N: CMWJ1220K60000126 SEE FOOTNOTE 2 LOCTITE 242 LOCTITE 242 BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

2.

CYLINDER WITH ONE PIECE HEAD USE 357-222 WITH POWER PIPE FORGED 355-1124 USE 375-1117 WITH POWER PIPE FORGED 355-1123

NOTE:

06

ID0159630

62

STATIONARY WRENCH 1

12 2

19 20 17

18 14 2 4 6 13 20

5

16 8 3 15

7 11

21

10 9

05

ID0042844

63

STATIONARY WRENCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

322-744 1 357-222 2 357-225 1 106-529 2 316-545 1 107-894 10 107-884 4 105-561 1 151-213 1 318-511 2 105-1012 2 115-506 1 179-528 1 151-220 1 106-995 3 106-685 1 108-061 2 322-677 1 106-477 1 323-061 2 106-387 3

DESCRIPTION

FRONT WRENCH JAW INSERT JAW SET SCREW (M10-1.50 X 10MM) CYL HEAD PLATE SCREW (M8-1.25 X 45MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) KLIP RING (.500") PIN CYLINDER (1.0 X .50 X .90) FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) SCREW (M10-1.50 X 90MM, SOC) PIPE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) MOUNT PLATE FLG LOCKNUT (M10-1.50)

REMARKS

LOCTITE 242 LOCTITE 242 LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0042844

64

STATIONARY WRENCH BEGIN WITH S/N:

1

10 2

17 18 15

16 12 2 4 6 11 18 14

7 3 13

5 9

19

8

05

ID0159624

65

STATIONARY WRENCH BEGIN WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

300-2510 1 357-222 2 357-225 1 106-847 2 107-884 4 105-561 1 151-213 1 318-511 2 105-1012 2 115-506 1 179-528 1 151-220 1 106-995 3 106-685 1 107-295 2 322-677 1 106-477 1 323-061 2 106-387 3

DESCRIPTION

REMARKS

FRONT WRENCH JAW INSERT JAW SCREW (M10-1.50 X 16MM, SOC) SCREW (M16-2.00 X 45MM, SOC) ROLL PIN (3/8" X 2-3/4") CYL (3.5 X 1.75 X 2.0) WRENCH PIN - SHORT FLG LK SCREW (M12-1.75 X 20MM) KLIP RING (.500") PIN CYLINDER (1.0 X .50 X .90) FLG LK SCREW (M10-1.50 X 45MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) ROLL PIN (.375" X 3.750") PIPE SUPPORT SCREW (M12-1.75 X 45MM, 10.9) MOUNT PLATE FLG LOCKNUT (M10-1.50)

BEGINS WITH S/N: CMWJ1220K60000126 SEE FOOTNOTE 2 LOCTITE 242 LOCTITE 242 BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CYLINDER WITH ONE PIECE HEAD 2. USE 357-222 WITH POWER PIPE FORGED 355-1124 USE 375-1117 WITH POWER PIPE FORGED 355-1123

NOTE:

05

ID0159624

66

FUEL TANK

8 5A

12

10 A

16

7

11 RETURN

9 15

5B 6

SUPPLY (FILTER)

11 B 10

5C

TO FILLER NECK

6

9

4

3

14

2

13 1

11

ID0044338

67

FUEL TANK REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-7774 1 FUEL TANK 2 116-1003 10 BULK HOSE (2", SOLD PER IN) 3 110-134 2 WORM CLAMP (2.062" TO 2.750") 4 514-312 1 S/O COUPLER (08N-08H) 5 116-322 27 BULK HOSE (1/2",SOLD PER 1") 6 110-217 6 WORM CLAMP (7/16" TO 1") 7 156-729 1 S/O TEE (O8H-O8H-O8H) 8 111-021 1 BREATHER CAP (TANK) 9 153-871 2 S/O COUPLER (06N-06H90, BRS) 10 116-881 163 BULK HOSE (3/8", SOLD PER FT) 11 110-249 4 WORM CLAMP (1/4" TO 5/8") 12 105-214 5 FLG SCREW (#10-24 X .5") 13 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 14 106-709 2 FLG LK NUT (M12-1.75) 15 115-686 12 BULK EDGE (5/32",SOLD PER 1") 16 217-568 1 FUEL SENDER

REMARKS

USE 1 @ 10" USE 1 @ 2" (5A), 1 @ 22" (5B) & 1 @ 3" (5C)

USE 1 @ 90" (10A) & 1 @ 73" (10B)

USE 1 @ 12" INCLUDES 165-704 GASKET

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0044338

68

GROUND DRIVE TRACKS 32 33 31

29 28 25 27 26

11

24 21

22 23

20

10

19 18

16 12 9

17

13

15 1

30

14

8 7 6 5 4 3 2

17

ID0025318

69

GROUND DRIVE TRACKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

DESCRIPTION

315-175 2 GROUND DRIVE TRACK 170-336 2 FRONT IDLER ROLLER 353-403 2 YOKE 353-482 2 SPRING PLATE 117-122 2 COMPRESSION SPRING 353-402 2 SPACER TUBE 151-161 2 GREASE CYLINDER 353-473 2 STOP TUBE 157-099 - O-RING (042 D70) 106-204 4 BOLT (1/2-NC X 1-1/2", SOC) 166-172 2 GEAR BOX (5.44:1) 106-341 4 SCREW (MI6-2.00 X 70mm) 155-581 - HYD MOTOR 500-658 SEAL REPAIR KIT 106-355 4 FLG NUT (M16-2.00, 10.9) 170-335 14 IDLER ROLLER 106-709 2 FLG LOCKNUT (M12-1.75) 107-337 14 SCREW (M16-2.00 X 150mm, 10.9) 106-442 14 FLG LOCKNUT (M16-2.0, PRV TRQ) 106-340 4 SCREW (M16-2.00 x 50mm) 106-392 4 WASHER (M16) 105-1352 2 WASHER (1.265) 105-917 2 CASTLE NUT (1-1/4-NF) 105-501 2 COTTER PIN (.125" X 2.0") 174-008 2 SPROCKET (11T) 140-1084 2 SPROCKET (11T) 166-857 2 KEY (.437" X 1.950") 348-962 2 HOSE PROTECTOR 106-632 2 FLG LK SCREW (M12-1.75 X 35mm) 116-978 AR BULK EDGE (1/4" SOLD PER FT) 116-259 AR BULK EDGE (1/2", SOLD PER FT) 324-456 2 TRACK SUPPORT 325-469 - FRAME 106-724 - FLG LK SCREW (M10-1.50 X 25MM) 106-387 1 FLG LOCKNUT (M10-1.50)

REMARKS

INCLUDED WITH 166-172 TORQUE TO 100 FT-LB GROUND DRIVE. INCLUDES ITEM 13 TORQUE TO 159 FT-LB

TORQUE TO 159 FT-LB TORQUE TO 500-675 FT-LB

USE 6.35" USE 7" SEE FOOTNOTE 1 FOR TRACK FRAME GUSSET KIT

NOT SHOWN:

FOOTNOTES:

1. 190-2503 TRACK FRAME GUSSET KIT FOR UNITS PRIOR TO CMWJT20XAF0000322. WELDING REQUIRED.

NOTE:

17

ID0025318

70

GEARBOX

GROUND DRIVE

21 26 27

25

11

24

10 6

7

5

8

4

3

2

1

22

9 23 15 14 16

13

31

17 18 20

12

30 28

19 29

13

ID0043037

71

GEARBOX

GROUND DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

166-172 168-052 105-069 105-024 168-051 126-185 182-220 126-017 179-235 168-053 125-270 125-269 160-449 140-1084 125-326 125-327 155-881 105-1352 105-917 105-501 166-857 106-857 106-866 348-749 348-254 165-800 165-801 165-802 157-099 155-581 106-204 115-025

QTY

DESCRIPTION

GEARBOX (5.44:1) 1 INPUT PINION 1 WASHER (.406") 1 LK BOLT (3/8-NC X 3/4", NLK) 1 CLUSTER GEAR 2 BEARING CAGE (1.50 WD) 1 SPACER 2 BEARING RACE (1.25") 1 PIN 1 OUTPUT GEAR 1 TAPERED RACE (3.265") 1 TAPERED BEARING (1.75") 1 SHAFT 1 11 TOOTH SPROCKET 1 TAPERED RACE (3.75") 1 TAPERED BEARING (1.750") 1 INTERNAL SEAL (1.750") 1 WASHER (1.265) 1 CASTLE NUT (1-1/4-NF) 1 COTTER PIN (.125" X 2.0") 1 KEY (.437" X 1.95") 14 SCREW (M10-1.50 X 55MM, SOC) 1 DOWEL PIN (M10 X 30MM) 1 HOUSING (MACHINED) 1 CAST COVER, MACHINED 1 SHIM (.002") 1 SHIM (.003") 1 SHIM (.007") 1 O-RING (042 D70) 1 HYD MOTOR 2 BOLT (1/2 - NC X 1.50", SOC) 4 PLUG (08N, SQ FM, MAG)

REMARKS

INCLUDES REF. NO.'S 1-12, 14-16, 21-31 TORQUE TO 45 FT-LBS

SUPERSEEDES 174-008

TORQUE TO 525-675 FT-LBS TORQUE TO 45 FT-LBS

AS REQUIRED AS REQUIRED AS REQUIRED USE LOCTITE 271 OR EQUIVALENT, TORQUE TO 100 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0043037

72

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125

2

4 1

3 3

3 2

1

10

ID0024142

73

FRONT IDLER

ENDS WITH S/N: CMWSK350P60000600 ENDS WITH S/N: CMWSK650A60000427 REF PART NO. NUMBER

QTY

170-336 353-477 105-561 170-342 167-307

2 2 1 1

1 2 3 4

DESCRIPTION

FRONT IDLER ROLLER BLOCK, PUSH ROLL PIN (3/8" X 2-3/4") IDLER ROLLER SUB SHAFT, IDLER

ENDS WITH S/N: CMWSK500H60000254 ENDS WITH S/N: CMWXT850C60000125 REMARKS

INCLUDES REF NO.'S 1-4 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT BEARINGS, USE PART NUMBER 125-005.

2. SEE PARTS PAGE FRONT IDLER" ID0253424 FOR CURRENT PRODUCTION COMPONENTS.

NOTE:

10

ID0024142

74

GREASE CYLINDER

1

6 5

4

3

2

03

ID0113534

75

GREASE CYLINDER REF PART NO. NUMBER

151-161 1. 353-404 2. 153-501 3. 155-732 4. 155-704 5. 115-019 6. 159-093

QTY

1 1 1 1 1 1

DESCRIPTION

REMARKS

GREASE CYLINDER GREASE CYLINDER CYLINDER ROD BACKUP RING (224 D90) 0-RING (224 D70) ZERK (02N) RELIEF VALVE (5/8-NF, 02N)

INCL REF NO.'S 1 - 4

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113534

76

STABILIZER

14 13 15 12

3

10

11

7 1 6

10

7

10

5

9 8

4

2 8

03

ID0113828

77

STABILIZER REF PART NO. NUMBER

QTY

1. 316-819 2. 183-882 3. 125-772 4. 106-470 5. 316-880 6. 183-209 7. 115-511 8. 181-975 9. 179-242 10. 125-773 11. 151-029 12. 323-706 13. 195-339 14. 105-078 15. 107-304

2 2 2 4 2 2 4 4 2 6 2 2 4 4 4

DESCRIPTION

REMARKS

STABILIZER ARM TAPERED PIN (44.4MM X 228.6MM) COMPOSITION BUSHING (1.5") FLG SCREW (M16-2.00 X 40MM) STABILIZER PAD BARREL PIN KLIP RING (1-1/2") TAPERED INSERT (1.75") TAPERED PIN (44.45MM X 196MM) COMPOSITION BUSHING (1.75") CYL (3" X 1.5" X 10") CYLINDER LOCK WING NUT (1/4-NC) NUT (1/4-NC) SCREW (1/4-NC X 1",BUT SOC)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113828

78

FRAME TILT 18

17 2 DRILL FRAME

1

2 1 3

19 20

2

4 5

16 TRACK FRAME

5

7

6 14

15

5

8 13

9

06

10

11

12

ID0113832

79

FRAME TILT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

181-975 2 106-470 3 179-503 1 183-768 1 125-773 3 151-089 1 125-754 1 183-919 1 184-064 1 106-344 1 106-685 2 320-169 1 320-170 AR 105-247 1 106-579 1 107-660 1 327-579 1 105-249 2 106-390 2 105-047 2

DESCRIPTION

TAPERED INSERT (1.75") FLG SCREW (M16-2.0 X 40MM) TAPERED PIN (1.75" X 10.75") TAPERED PIN (44.4MM X 205MM) COMPOSITION BUSHING (1.75") CYL (3.5 X 1.75 X 3.0) COMPOSITION BUSHING (2") TAPERED PIN (50.8MM X 190MM) TAPERED INSERT (2") SCREW (M20-2.5 X 40MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) FRAME STOP SHIM PLATE SCREW (M12-1.75 X 35MM) SCREW (M12-1.75 X 120MM) WASHER BULKHEAD BRACKET CARRIAGE BOLT WASHER (M10) LOCK NUT

REMARKS

USE #242 LOCTITE OR EQUIVALENT

DO NOT USE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0113832

80

PROXIMITY SWITCHES

2

2 1

1

4 6

3

1 4 3

5

4 3

02

ID0175723

81

PROXIMITY SWITCHES REF PART NO. NUMBER

1. 215-1175 2. 106-426 3. 106-850 4. 105-284 5. 107-451 6. 107-465

QTY

DESCRIPTION

3 4 6 6 1 2

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") SHIM SCREW (M5-0.80 X 30MM, SOC

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0175723

82

PROXIMITY SWITCHES DRILL PIPE

3

5

4

9

1 6

2

7

8

7

2

4 3

1 8

5 10

6

04

ID0042372

83

PROXIMITY SWITCHES DRILL PIPE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

215-1175 2 106-426 4 106-850 4 105-284 4 105-818 2 105-085 2 115-601 2 300-1890 2 300-1889 1 300-1888 1

DESCRIPTION

REMARKS

PROXIMITY SWITCH SCREW (M5-0.80 X 25MM, SOC LOCKNUT (M5-0.80) WASHER (3/16") BOLT (1/4-NC X 1-1/2) LOCKNUT (1/4-NC) EXTENSION SPRING (4.062") TARGET ARM FOLLOWER ARM,FRONT FOLLOWER ARM,REAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0042372

84

NOTES:

ID0134963

85

OPERATOR STATION

86

OPERATOR SEAT

1 5

2

20 8 3

9

4

19 10

30

6 29

31 13 14

11 12 27

7

21

13

15 26 24 22 23

17

28

32 25 35 34

16

33

18 02

ID0138225

87

OPERATOR SEAT REF PART NO. NUMBER

QTY

1 117-631 2 117-314 3 318-611 4 106-159 5 106-386 6 106-162 7 324-426 8 316-197 9 107-802 10 106-391 11 106-340 12 106-775 13 105-089 14 110-655 15 105-694 16 106-390 17 105-894 18 316-198 19 107-702 20 110-383 21 108-174 22 110-286 23 105-093 24 179-782 25 105-557 26 110-027 27 105-095 28 105-273 29 106-397 30 110-126 31 179-980 32 329-049 33 115-477 34 105-117 35 115-563

1 1 1 2 1 1 1 1 2 2 1 2 6 2 1 2 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 3 1

DESCRIPTION

SEAT ASSEMBLY ARM REST UPPER ARM BRACKET FLG SCREW (1/4-NC X 3/4") FLG LOCKNUT (M8-1.25) FLG SCREW (M8-1.25 X 20MM, GD8) ARMREST LOWER BRACKET SEAT MOUNT SHLD BLT (M12 X 16MM,M10-1.50) WASHER (M12) SCREW (M16-2.00 X 50MM) JAM NUT (M16-2.00) LOCKNUT (5/16-NC) BALL SCREW (5/16-NC X 1/2") STRUT (90 LB.) WASHER (M10) LOCKNUT(M10-1.50,PRV TRQ,10.9) SEAT SUPPORT CARRIAGE BOLT (3/8-NC X 3/4") KNOB (3/8-NC, BLACK) ROLL PIN (3/8" X .750") SPG CLEVIS PIN (3/8" X 15/16") NUT (3/8-NF) STOP ROD ROLL PIN (3/16" X 1-1/8") CLEVIS (3/8-NF) WASHER (1/4") SCREW (M12-1.75 X 30MM) WASHER (M12, HARDENED) BOLT-ON CLAMP (1/2") ROD GUIDE PROP BAR GRIP RING (.375") WASHER (5/16") COMPRESSION SPRING

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1. 117-573 BACK CUSHION; 117-912 SEAT CUSHION ASSM'Y W/SWITCH; 214-964 SEAT SWITCH W/BOOT; 214-965 SEAT SWITCH HARNESS

NOTE:

02

ID0138225

88

OPERATOR FLOOR

1

2 6

3 4

13

5 7

10

11 8

14 9

03

12

ID0145844

89

OPERATOR FLOOR REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

316-592 107-197

1 1

FLOOR SCREW (M16-2.00 X 80MM,10.9)

3.

4.

106-775 179-564

2 1

JAM NUT (M16-2.00) STOW BAR

5.

106-709

2

FLG LK NUT (M12-1.75)

6.

105-247

2

SCREW (M12-1.75 X 35MM)

7.

316-198

1

SEAT SUPPORT

8.

179-383

1

PIN, GROOVED

9.

10.

115-484 107-336

2 4

EXTERNAL SNAP RING (1.000") FLG SCREW (M16-2.00X45MM,10.9)

11.

106-545

4

LOCKNUT (M16-2.0,PRV TRQ,10.9)

12.

119-008

AR

SHIM

13.

14.

115-704 AR 301-3878 AR

BULK EDGE (1/4", SOLD PER 1") RIGHT SHIM

REMARKS

USE 3.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0145844

90

LEFT CONSOLE AND DISPLAYS 20 19

13

17

4

16

20 0

320

W A TE R TE MP

16

15 20

B A TTE R Y

10

0

25

R.P.M. X 100

5

50 25

30

1/2 4/4

0

14

2

12

6 0

11

35

230

180 140 8

3

5

0

75 1 00

OIL PR E SS

F UE L

1

22

31

33 9

27

26

32

37 36 38

21

34 24 39 25

41 26

8

8

27 26

15 26

40

17 31 18

23 30 7 28

20

29

19

12

16

29

10 17 6

17

ID0041237

91

LEFT CONSOLE AND DISPLAYS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

318-388 1 211-096 1 258-045 1 150-1444 1 217-294 1 217-275 1 220-1024 1 217-819 306-603 1 214-253 1 214-103 1 214-104 2 157-645 2 306-607 1 318-953 1 318-954 1 306-608 1 214-563 1 211-077 211-079 107-358 9 107-580 9 107-414 4 108-184 8 107-871 8 106-381 7 106-386 7 217-916 1 117-889 1 106-556 3 222-145 5 217-907 2 214-566 1 105-680 4 217-908 1 110-962 2 350-275 1 211-277 1 211-078 1 N/A 1 214-415 1 105-662 4 106-013 3 107-269 4 274-940 1 105-680 3

DESCRIPTION

LEFT CONSOLE GAUGE CLUSTER GAUGE (4000 PSI) GAUGE (2000 PSI) GAUGE (3000 PSI) CONSOLE LIGHT ESID MODULE ASSEMBLY BATTERY DISCONNECT SW AUDIO ALARM ACCESSORY SOCKET (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) HORN BUTTON VALVE COVER PANEL GAUGE PANEL BUTTON COVER RED LED 12V CONNECTOR (DEUTSCH DTM04-2P) WEDGE LOCK WELLNUT (M4-0.7) SCREW (M4-0.70 X 16MM, BUT SOC) SCREW (M4-0.70 X 30MM, BUT SOC) SCREW (M6-1.00 X 30MM, BUT SOC) WELLNUT (M6-1.00 X 20.35MM LG) FLG LOCK SCREW (M8-1.25 X 25MM LG) FLG LOCK NUT (M8-1.25) ROCKER SWITCH (DPDT) ON-OFF-ON CUP HOLDER SCREW (M4-0.70 X 20MM) ROCKER SWITCH DPDT (ON)-ON-(ON) ROCKER SWITCH (DPDT) ON-ON FLUID FLOW POTENTIOMETER NUT (M4, W/LK WSHR) ROCKER SWITCH DPDT ON-ON-(ON) FILLER PLUG ALUMINUM SLEEVE (1/16") 1.0V-2.0V RESISTOR DIVIDER CONNECTOR CAP (TURCK RS-CC) 90D REMOTE DISPLAY 90D MODULE TO RIG CABLE NUT (#4-40) WASHER (3/16") SCREW (#4-40 X 3/4", PAN) INDICATOR NUT (M4, W/LK WSHR)

REMARKS

USE 242 LOCKTITE

FOOTNOTES:

NOTE:

17

ID0041237

92

VANDAL COVER 2 1 2

3

03

ID0093466

93

VANDAL COVER REF PART NO. NUMBER

1 2 3

362-999 110-737 105-1428

QTY

DESCRIPTION

REMARKS

1 VANDAL COVER 2 PULL PIN (5/16" X 2") 1 LYNCH PIN (1/4 X 1-9/16)

NOT SHOWN:

FOOTNOTES:

1. WHEN REMOVING VANDEL COVER, PLACE PINS IN MOUNT PLATE WELDED TO OUTSIDE FRAME RAIL OF ENGINE SKID, FOR SAFE STORAGE.

NOTE:

03

ID0093466

94

RIGHT CONSOLE AND JOYSTICK

3

5 9

2

7

14 10

15

17 8

16 6

11

13

1

19 4

18 12 18

08

ID0113912

95

RIGHT CONSOLE AND JOYSTICK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

318-389 1 215-1224 1 215-1714 1 117-314 1 322-763 1 318-611 1 324-425 1 110-383 1 217-206 1 214-103 1 107-032 2 106-159 2 106-162 4 106-386 4 322-776 1 106-556 4 106-205 4 108-174 1 107-702 1 106-089 4 316-197 -

DESCRIPTION

RIGHT CONSOLE DUAL AXIS HALL EFFECT JOYSTICK DUAL AXIS JOYSTICK ARMREST CONTROL GUARD UPPER ARM BRACKET LOWER ARM BRACKET KNOB, 3/8 NC BLACK BUTTON SWITCH (SPST) (2-WAY) MALE CONNECTOR SCREW (M8-1.25 X 20MM, BUT SOC) FLG. SCREW (1/4 NC X 3/4 ") FLG SCREW(M8-1.25 X 20MM, GD8) FLG. LK. NUT (M8-1.25) SUPPORT PLATE SCREW M4-0.70 X 20MM) WASHER (.191) ROLL PIN (3/8" X .750") CARRIAGE BOLT (3/8-NC X .75") HEX NUT (M12-1.75, 10.9) ZP SEAT MOUNT

REMARKS

OBSOLETE, ENDS WITH S/N: ______________ SEE FOOTNOTE 1 BEGINS WITH S/N: ______________ SEE FOOTNOTE 1

NOT SHOWN:

215-1787

1

JOYSTICK JUMPER

SEE FOOTNOTE 1

FOOTNOTES:

1. EARLIER MACHINES BEFORE S/N BREAK WILL NEED TO USE JOYSTICK JUMPER 215-1787 TO CONNECT OLDER HARNESS TO 215-1714 JOYSTICK.

NOTE:

08

ID0113912

96

ELECTRICAL STRIKE SYSTEM 4 7

5 6

22 13

14

18 15 16 19

9 11 10

21

3 12 2 1 17

8 20

08

ID0114299

97

ELECTRICAL STRIKE SYSTEM REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

300-2131 215-1081 300-2168 215-2726 214-104 214-103 157-645 106-266 215-799 211-042 220-1222 214-554 300-4434 216-026 106-049 220-1120 106-602 116-489 106-048 106-724 106-386 211-055

QTY

1 1 1 1 2 1 2 4 1 1 1 1 1 1 2 1 4 1 2 4 4 1

DESCRIPTION

TRANSFORMER COVER CURRENT TRANSFORMER COVER STROBE LIGHT, AMBER (LED) PACKARD MALE TERMINAL (2-WAY) MALE CONNECTOR WEATHER-PAC SEAL (2.80MM) FLG NUT (M10-1.50) VOLTAGE STAKE VOLTAGE LIMITER CABLE ESID MODULE CURRENT COIL CABLE CENTER MOUNT FLEX-GUARD (.25") BOLT (#10-24 X 3/4", PLPS) ENGINE SENSOR AMPLIFIER MODULE SCREW (M8-1.25 X 80MM) BULK EDGE (1/8",SOLD PER FT) LOCKNUT (#10-24) FLG SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M8-1.25) ANTENNA BULKHEAD CONNECTOR

REMARKS

BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333 BEGINS WITH S/N: CMWJ1220J60000130, & CMWJ2020E60000333

USE 1 @ 13"

USE 1 @ 22"

NOT SHOWN:

318-993 211-083 309-758

1 TRANSFORMER COVER 1 CURRENT TRANSFORMER 1 COVER

ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331 ENDS WITH S/N: CMWJ1220V60000129, & CMWJ2020L60000331

FOOTNOTES:

NOTE:

08

ID0114299

98

GROUND DRIVE CONTROL 18 11 14

10

4

14 10 8

13

23 2

5 6

9 3

17 18

19 12

20

21

7

22

2 PNK

RED

PINOUT: WHT - A - MOBILE SWITCH VIO - B - SET SWITCH BLK - C - ANALOG GROUND BLU - D - Y AXIS OUTPUT

YEL -K - X AXIS OUTPUT L - CAVITY PLUG M - CAVITY PLUG N - CAVITY PLUG P - CAVITY PLUG

06

YEL BLU

BLU ORG

BRN -E - THROTTLE DOWN GRN -F - ENGINE STOP PNK -G - 5V RED- H - 12V GRA- J - THROTTLE UP

BRN YEL

JOYSTICK

16

BLK

BLK

THROTTLE

GRA BRN

RED GRN

15 1

OP. PRESENCE

ENGINE STOP

RED/BLK

MOBILE OFF CREEP

19

WHT

VIO RED/WHT

ID0186069

99

GROUND DRIVE CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

214-589 214-614 106-820 305-664 274-998 214-615 157-040 214-613 215-1394 157-017 149-558 215-1921 215-1720 105-775 211-020 211-021 106-876 214-497 214-498 116-933 106-894 157-039 217-896 214-570 116-549 116-932

QTY

1 8 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1 1 1 2 2 1 1 AR 1

DESCRIPTION

GROUND DRIVE CONTROL PUSH BUTTON SWITCH (SPST) OFF-(ON) SCREW, SELF TAPPING (3.0 X 12MM) JOY STICK ADAPTER DECAL KILL SWITCH O-RING (-016 D90) JOYSTICK ASSEMBLY JOYSTICK ASSEMBLY O-RING (.018 D90) JOYSTICK GASKET TOGGLE SWITCH BOOT (SEAL) DIODE 1N5402 D-RING COILED CORD-MALE STRAIN RELIEF SCREW LOWER HOUSING UPPER HOUSING HANDLE SCREW (#8-32 X 1" PLPS SS) O-RING (-014 D90) TOGGLE SWITCH TOGGLE SWITCH (DPDT) ON-OFF-ON ROPE GASKET ( USE 27" ) JOYSTICK KNOB

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. JOYSTICK SHOULD BE ORIENTED WITH LABLE POINTING TOWARDS CABLE END. (REV G) 1. JOYSTICK SHOULD BE ORIENTED WITH X+ ON LABLE POINTING TOWARDS CABLE END. (REV H) Y-AXIS OUTPUT: 3.75V FORWARD 1.25V BACK X-AXIS OUTPUT: 3.75V LEFT 1.25V RIGHT 2. APPLY THREAD LOCKING COMPOUND TO BOTH HANDLE SCREWS. NOTE:

06

ID0186069

100

NOTES:

ID0134963

101

HYDRAULICS

102

FILTER AND RESERVOIR HYDRAULICS 5

4 3

OUTLET 6

1

2 INLET

10 7

25

11 8 23 26 29 30

9

27 19

20

31

24 12

28 FROM OIL COOLER

14 18 TO FRONT DRAIN ON FROM GRIPPER HYDROASTAT MANIFOLD TO HYDROSTAT SUCTION HARD LINE 21 13 17

16 TO AUXILARY SUCTION HARD LINE

12

15

22

ID0041219

103

FILTER AND RESERVOIR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

155-168 1 157-458 1 500-1613 318-610 1 107-096 2 106-162 2 105-823 2 149-342 7 116-587 AR 514-164 1 105-214 6 110-008 1 154-225 1 118-181 1 154-798 500-302 1 364-641 1 514-095 1 116-587 AR 153-792 1 116-587 AR 514-446 1 118-180 2 165-626 2 214-854 1 158-249 1 158-248 1 155-211 1 116-636 AR 159-147 1 159-148 1 110-353 1

DESCRIPTION

S/O COUPLER (20S-20H90) FILTER HEAD OIL TEMP INDICATOR OIL FILTER BRACKET LOCKNUT (M8-1.25 NLK) FLG SCREW(M8-1.25 X 20MM, GD8) FLG LK BOLT (5/16-NC X 3/4") T-BOLT CLAMP (1.69" TO 2.50") BULK HOSE (11/4", SOLD PER 1") S/O BR TEE (20S-20H-20H) HEX SCREW (#10-24 X 5/8") FILLER BREATHER (2-1/8") CONNECTOR (06O-08S45) RATCHET STRAP (1"X6") HOSE (06OFX-62"-3000) PLUG (-12S) HYDRAULIC RESERVOIR CONNECTOR (20S-20O90) BULK HOSE (11/4", SOLD PER 1") FILTER ELEMENT BULK HOSE (11/4", SOLD PER 1") REDUCER (24S-20SF) TANK SPACER FILLER NECK GASKET TEMPERATURE SWITCH SPECIAL 90(20S-20H-16S-06SF) CHECK VALVE (16SF-16SF,20 PSI) S/O COUPLER (16S-12H) BULK HOSE (3/4" SOLD PER FT) QDC ADAPTER (02-06S) DUST CAP (1/8") WORM CLAMP (3/4" TO 1-1/2")

REMARKS

USE 1 @ 18.5"

USE 1 @ 14" USE 1 @ 25"

USE 1 @ 85"

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0041219

104

HYDRAULIC OIL COOLER 24

1

TO OIL FILTER IN

1

25

7

27 TO AUXILARY PUMP INLET

26 23 FROM HYDROSTAT PUMP 2

22

FROM HYDROSTAT PUMP 6

28

17 4 3 4

5 11

19

16 12

23

18

9 15 14 23

4

29

20

10 11 12

8

HYDOSTAT SUCTION FROM OIL FILTER TO OIL FILTER IN

22

AUXILARY SUCTION FROM TANK

21 31 21

G

808-564

105

HYDRAULIC OIL COOLER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

157-768 2 157-254 1 111-026 1 149-342 7 116-587 AR 157-472 1 514-097 1 194-229 155-191 1 116-636 AR 105-224 2 322-362 1 157-253 1 155-046 1 158-576 1 154-251 1 155-004 1 116-587 AR 116-587 AR 157-252 1 327-728 1 155-168 2 110-353 2 159-157 1 159-148 157-260 1 154-326 1 116-587 AR 105-570 2 106-386 2 110-031 5 110-339 4 324-226 2

DESCRIPTION

CONNECTOR (12S-20O-06O) HYD LINE BOLT-ON CLAMP (1-1/4", PAIR) T-BOLT CLAMP (1.687"-1.50") BULK HOSE (1-1/4", SOLD PER FT) HYD LINE (-20) CONNECTOR (20S-20O) RADIATOR/HOT OIL COOLER S/O COUPLER (10S-12H) BULK HOSE (3/4", SOLD PER FT) BOLT (1/4-NC X 2-1/2") BACKUP SPACER HYD LINE COUPLER (12S-12H) CHECK VALVE (12SF-12SF) CONNECTOR (12S-12O45) S/O COUPLER (20S-20H) BULK HOSE (1-1/4", SOLD PER FT) BULK HOSE (1-1/4", SOLD PER FT) HYD LINE CLAMP PLATE S/O COUPLER (20S-20H90) WORM CLAMP (3/4" TO 1-1/2") QDC ADAPTER (02-06OF) DUST CAP (1/8") ELBOW (20H-20OFX90, SPECIAL) CAP (06OF) 1-1/4" BULK HOSE, SOLD PER FOOT ROLL PIN (M12 X 100MM) FLG LOCKNUT (M8-1.25) CABLE TIE (1/2") 20" LONG BOLT-ON CLAMP (1-1/4") BACKUP SPACER

REMARKS

USE 1 @ 13"

USE 1 @ 26"

USE 1 @ 23" USE 1 @ 17"

FOOTNOTES

NOTE:

G

808-564

106

ROTATION MOTOR

1

3 2 5

5

6

7 4

17 17

16

8 10 14

13

9

15 10 11 12

04

ID0144374

107

ROTATION MOTOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

159-912 191-396 500-1942 154-270 1 154-338 1 159-750 1 157-368 2 514-049 1 157-378 1 157-887 1 157-886 1 154-281 2 159-577 1 150-1326 1 105-857 8 159-686 1 191-426 155-737 150-1026 150-1041 154-343 1

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (12S-12O90) CONNECTOR (12S-12O90, XL) FLOW CHECK VALVE(06O-06O) HOSE (12OFX90L-149"-5000) CONNECTOR (04S-06O90) HYD LINE (-06) HYD LINE (-16) HYD LINE (-16) CONNECTOR (16S-16O) RELIEF MANIFOLD HYDRAULIC VALVE CARTRIDGE BOLT (3/8-NC X 3", SOC, GD8) HYD RELIEF VALVE, ADJ SEAL REPAIR KIT O-RING (214 D70) ROTATION MOTOR SEAL KIT UNION (06S-06OFX90)

REMARKS

USE KIT 190-1769 FOR SEAL REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0144374

108

PUMP/ SELECTOR HYDRAULICS

10 9

8 8 "A" "B" "C"

PUMP PORTS

"D"

1

5 3

1

2

11

4 6

7 3

TOP THRUST D C

BOTTOM ROTATION

12 D C

12

05

ID0121806

109

PUMP/ SELECTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

155-199 2 154-308 1 153-295 2 154-300 1 154-298 1 154-301 1 514-048 1 154-367 2 153-077 1 153-076 1 154-269 1 159-912 191-396 500-1942 -

DESCRIPTION

REMARKS

REDUCER (16S-10SF) CONNECTOR (10O-12S) HOSE (10OFX90S-18"-3000) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90) CONNECTOR (10S-10O) CONNECTOR (12S-12O,LG) CONNECTOR (12O-16S) HOSE (12OFX90S-32"-5000) HOSE (12OFX90S-28"-5000) CONNECTOR (12S-12O) HYD CONTROL VALVE SEAL KIT SEAL WASHER

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0121806

110

SELECTOR HYDRAULICS

11 10

4 4 1

5

4

6 7

4 3 1

8 9

TO HYD RESERVOIR

12

13

2 14

04

ID0092754

111

SELECTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

159-912 191-396 500-1942 154-798 515-175 154-252 154-825 154-293 155-254 515-331 154-373 154-379 159-889 157-776 154-345 154-228

QTY

1 1 4 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (06OFX-62"-3000) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90) HOSE (04OFX-12"-3000) BRANCH TEE (04S-04O-04O) REDUCER (06S-04SF) HOSE (04OFX45-22"-3000-AR) REDUCER (04O-06OF) UN BR TEE (04OFX-04O-04O) HOSE (04OFX90L-8"-3000) MANIFOLD RUN TEE (06S-06O-06O) UNION (06O-06OFX90)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

04

ID0092754

112

THRUST HYDRAULICS 9 5

5

6

15

7

16 21

4 3 6 2

14

8

17 18 12

20

1

13

19

11

24

23 25

26 22 10

13

ID0123023

113

THRUST HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

157-377 1 157-376 1 157-379 1 514-049 1 157-317 500-1269 500-1228 154-247 4 154-222 1 154-221 1 157-339 150-2050 154-229 1 154-300 1 154-288 1 510-017 1 154-301 2 157-338 150-2049 154-381 2 515-350 1 159-784 1 159-912 191-396 500-1942 157-967 1 154-383 1 515-089 1 157-254 157-039 1 154-262 1 110-333 1

DESCRIPTION

HYD LINE (-12) HYD LINE (-12) HYD LINE (-06) CONNECTOR (04S-06O90) MOTOR SEAL REPAIR KIT SHAFT AND BEARING KIT CONNECTOR (10S-12O) CONNECTOR (06O-08S) CONNECTOR (06S-06O) MANIFOLD MANIFOLD BK CONNECTOR (06O-06O90BK) CONNECTOR (10O-12S90) CONNECTOR (10S-10O90, XL) REDUCER (12S-10SF) CONNECTOR (10S-10O) MANIFOLD MANIFOLD PLUG (08S) HOSE (06OFX-133"-3000) HOSE (10OFX-141"-3000) HYD CONTROL VALVE SEAL KIT SEAL WASHER HOSE (10OFX-139"-3000) PLUG (04S) HOSE (06OFX-15"-3000) HYD LINE O-RING (014 D90) REDUCER (06O-08OF) BOLT-ON CLAMP (1")

REMARKS

OBSOLETE REPLACES 157-339, COMPONENTS ARE NOT INTERCHANGEABLE.

OBSOLETE REPLACES 157-338, COMPONENTS ARE NOT INTERCHANGEABLE.

NOT SHOWN:

FOOTNOTES:

NOTE:

13

ID0123023

114

P.O.R. HYDRAULICS

29

28

28

26 33

31

30

34

30

27 19

32 36

21 35

14 1

2

18

15 4

20

3

16

2

25

17

8 3

7

23

8 8 6

7

9

7

22

6

24 10

8

12

7 8

9

7 9 10 22

3 TO GRIPPER VALVE

2

11 1

13 5

11

ID0121811

115

P.O.R. HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

158-681 2 500-756 155-163 3 155-153 3 159-744 1 159-743 1 154-224 3 159-157 5 159-148 154-348 3 156-174 2 155-130 157-822 1 153-320 1 514-409 1 155-705 1 158-600 1 154-221 1 154-220 1 515-072 1 154-991 1 159-745 1 154-344 2 153-768 1 157-823 1 153-877 1 117-718 1 117-194 1 154-339 2 258-045 514-418 2 217-294 159-832 1 500-756 300-4616 1 106-353 2 106-595 2 106-382 2

DESCRIPTION

REMARKS

HYD RELIEF VALVE SEAL REPAIR KIT REDUCER (08S-06SF) CONNECTOR (06S-06S) TEE (08S-06O-04O, .060 ORF) CONNECTOR (08S-06O, ORF) CONNECTOR (06S-06O 45) QDC ADAPTER (02-06OFX) DUST CAP ( 1 / 8") UN BR TEE (06OFX-06O-06O) CONNECTOR (06S-06O) PLUG (06S) HOSE (06OFX90-30"-3000) HOSE (06OFX90L-17"-3000) UNION (06J-06OFX) O-RING (906 D90) HYD SHUTTLE VALVE CONNECTOR (06S-06O) CONNECTOR (04O-06S) HOSE (04OFX45-16"-3000) HOSE (04OFX90S-36"-5000) TEE (08S-06O-06O, .060 ORF) UN RUN TEE (06OFX-06O-06O) HOSE (06OFX90S-18"-3000) HOSE (06OFX90S-26"-3000) HOSE (06OFX90M-26"-5500) ABRASION SLEEVE (1" x 36") ABRASION SLEEVE (1.00" x 16") CONNECTOR (04N-04O) GAUGE (4000 PSI) ELBOW (04NF-04NF45) PRESSURE GAUGE (3000 PSI) HYD RELIEF VALVE SEAL REPAIR KIT P.O.R. SUPPORT BRACKET FLANGE NUT (M6-1.00 SCREW (M6-1.00 X 60MM) FLANGE LOCK SCREW (M10-1.5 X 20MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

11

ID0121811

116

GROUND DRIVE HYDRAULICS

4 20

5

2

18

16

4 13

7 5 2

3

11 8

19

12 3

17

9

6

10

RIGHT

17

1

15 3 14 3 LEFT

06

1

ID0155710

117

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

155-581 500-658 159-912 2 191-396 500-1942 154-279 4 154-234 2 154-236 2 318-411 1 107-683 2 106-709 2 110-277 1 106-561 1 107-194 1 154-677 1 515-194 1 157-902 1 157-903 1 117-980 1 117-981 2 106-725 4 105-894 4 117-391 1

DESCRIPTION

HYD MOTOR SEAL REPAIR KIT HYD CONTROL VALVE SEAL KIT SEAL WASHER CONNECTOR (08O-10S) CONNECTOR (08O-12S) CONNECTOR (08O-12S90) HOSE PROTECTOR CARRIAGE BOLT(M12-1.75 X 30MM) FLG LK NUT (M12-1.75) CLAMP (.875", SOLD AS SET) LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG SCREW (M8-1.25 X 50MM) HOSE (08OFX-62"-3000) HOSE (08OFX90L-64"-3000) HOSE (08OFX90M-83"-3000) HOSE (08OFX-80"-3000 ABRASION SLEEVE (1.25" X 64") ABRASION SLEEVE (1.25" X 82") SCREW (M10-1.50 X 65MM, SOC) LOCKNUT (M10-1.50,PRV TRQ,10.9) ABRASION SLEEVE (1.25" X 66")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. TIGHTEN ONLY ENOUGH TO HOLD PARTS IN PLACE, DO NOT OVERTIGHTEN.

NOTE:

06

ID0155710

118

119

120

LUBRICATOR HYDRAULICS 5

4

6

1

3

7

2

14 17 8 9 10

8

11

16

15

18 12

05

13

ID0114287

121

LUBRICATOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

157-241 157-433 1 515-175 1 159-797 1 350-398 154-278 1 515-284 1 154-252 3 310-591 515-277 1 154-916 1 154-220 1 150-5232 117-194 1 117-986 1 117-399 1 117-989 1 514-074 1

DESCRIPTION

REMARKS

ANCHOR VALVE CONNECTOR (10S-06O-04O) HOSE (04OFX90-16"-3000) CONNECTOR (04S-04O90, ORF/CHK) GREASE PUMP PARTS CONNECTOR (04S-04O) HOSE (04OFX90-24"-3000) CONNECTOR (04S-04O90) VALVE HOSE (04OFX90S-128"-3000) HOSE (04OFX90S-120"-3000) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 16") ABRASION SLEEVE (1.00" X 120") ABRASION SLEEVE (1.00" X 130") ABRASION SLEEVE (1.00" X 24") CONNECTOR (06S-04O, ORF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0114287

122

AUXILIARY HYDRAULICS

2 1 4 3

13 14

31 8 6

15

7 12

16 17

11

10

18 22

9

21

32 33 34 19

20

23 24

5 29

25

5

28 27

26 17 30

3

03

ID0150845

123

AUXILIARY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

153-988 154-322 1 154-421 2 157-241 154-221 3 157-433 157-964 1 157-965 1 117-997 1 117-998 1 117-999 1 117-388 1 515-025 1 159-156 1 154-473 1 159-157 1 154-344 2 154-224 1 155-486 1 514-163 1 157-860 500-967 155-171 1 157-963 1 154-228 1 157-962 1 150-5232 502-102 515-222 1 154-227 1 364-641 157-240 154-222 1 105-271 1 110-555 1 106-387 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08O-10S90) CONNECTOR (06O-10S90) ANCHOR VALVE CONNECTOR (06S-06O) CONNECTOR (10S-06O-04O) HOSE (06OFX45-158"-3000) HOSE (06OFX90S-154"-3000) ABRASION SLEEVE (1.00" X 147") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 154") ABRASION SLEEVE (1.25" X 42") HOSE (08OFX90-40"-3000) QDC ADAPTER (02-04OF) RUN TEE (10S-08O-04O) QDC ADAPTER (02-06OF) UN RUN TEE (06OFX-06O-06O) CONNECTOR (06S-06O45) HOSE (06OFX90-31"-3000) BK CONNECTOR (06O-06OBK) DOUBLE GEAR PUMP SEAL KIT REDUCER (10S-06SF) HOSE (06OFX90S-146"-3000) UNION (06O-06OFX90) HOSE (06OFX90M-78"-3000) HYDRAULIC VALVE 100 PSI DUAL PO CHECK HOSE (06OFX45-46"-3000) CONNECTOR (06O-08S90) HYDRAULIC RESERVOIR SET UP VALVE CONNECTOR (06O-08S) SCREW (M10-1.5 X 40mm) CLAMP (1-7/8") FLG LOCKNUT (M10-1.50)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0150845

124

DRILLING FLUID MOTOR HYDRAULICS

14

16

ROTATED 90 DEGREES

12 3

14

13

16 1 11 18

8

9

7 10

6 5

4

15 17

08

2

ID0084893

125

DRILLING FLUID MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

157-267 157-240 153-988 154-322 1 157-773 1 190-725 157-774 1 500-1582 500-1581 500-1580 500-1579 500-1583 154-337 1 154-284 1 154-720 1 515-140 1 515-741 1 154-279 1 154-759 1 157-254 108-056 4 157-039 2 106-204 2 154-233 1

DESCRIPTION

REMARKS

DRILLING FLUID PUMP SET UP VALVE VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08O-10S90) HYDRAULIC MOTOR SEAL REPAIR KIT MANIFOLD COMPENSATOR SEAL REPAIR KIT RELIEF VALVE SEAL REPAIR KIT SEAL REPAIR KIT BRANCH TEE (08S-08O-08O) CONNECTOR (08S-08O45) HOSE (08OFX-20"-3000) HOSE (08OFX90-56"-3000) HOSE (08OFX90S-112"-3000) CONNECTOR (08O-10S) HOSE (08OFX-36"-3000) HYD LINE BOLT (5/16-NC X 2-1/2", SOC) O-RING (014 D90) BOLT (1/2-NC X 1-1/2", SOC) CONNECTOR (08S-08O)

SEE NOT SHOWN FOR SERVICE PARTS

TORQUE TO 100 FT-LBS, USE 242 LOCKTITE

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD FOOTNOTES:

NOTE:

08

ID0084893

126

ROTATING WRENCH HYDRAULICS

ORIGINAL HANDLE

24

43

37 26 25

38 23

23

28 27

42 20

26

30

31

39

21

29 22 12 34

1

19

2

17

33

18 17

32

40

16 15 8

2

10 35

36

14

3

4

41

7 6 13

6

11 5 6

11 9

7

10

7 9 10 8

10

ID0114228

127

ROTATING WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

153-988 154-233 157-462 157-463 105-843 110-958 110-866 106-385 154-807 157-038 117-280 154-248 105-818 157-496 157-497 154-295 154-262 157-937 159-846 117-684 117-409 154-272 154-225 151-213 151-038 154-252 515-598 515-599 117-671 117-278 154-261 157-249 154-256 107-025 154-235 154-266 110-439 166-495 107-669 106-386 106-570 111-077 118-370

QTY

1 2 1 1 2 3 4 4 2 4 2 1 4 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 3 3 1 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) HOSE (06OFX-24"-3000) O-RING (012 D90) ABRASION SLEEVE (1.00" X 25") REDUCER STEM (04O) BOLT (1/4-NC X 1-1/2") HYD LINE (-08) HYD LINE (-08) BK RUN TEE (08O-08O-08OBK) REDUCER (06O-08OF) HOSE (06OFX45-29"-3000) HOSE (06OFX-26"-3000) ABRASION SLEEVE (1.00" X 26") ABRASION SLEEVE (1.00" X 28") REDUCER NUT (08OF) CONNECTOR (06O-08S45) CYL (3.5 X 1.75 X 2.0 CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) (04OFX90-12"-3000) (04OFX90-13"-3000) ABRASION SLEEVE (1.00" X 12") ABRASION SLEEVE (1.00" X 14") CONNECTOR (04O-08S) SEQUENCE VALVE UNION (08O-08OFX90) SCREW (M6-1.00 X 50MM) CONNECTOR (08S-08O90) UNION RUN TEE (08OFX-08O-08O) KNOB (3/8-NC, BLACK) SHAFT JAM NUT (M12-1.75) FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 60MM) VINYL CAP (1.625") HANDLE

USE REPLACMENT SWITCH BOOT 500-2481

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0114228

128

STATIONARY WRENCH HYDRAULICS

23 19 25 24 28 21 30

22

9 11

20 26

27

17

1

13 3

14 13

18 15 14

2

29 4

5

15

16 14

12

6

16 12 10 29

7

10 8

04

ID0114229

129

STATIONARY WRENCH HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

153-988 154-233 1 157-464 1 157-465 1 105-843 2 110-958 1 110-866 2 106-385 2 155-705 1 154-807 2 157-932 1 117-280 2 106-329 2 305-256 3 110-270 4 107-096 2 157-494 1 157-495 1 151-220 154-474 1 154-252 1 514-160 1 151-213 157-769 1 153-364 1 154-857 1 117-328 1 117-671 1 157-038 4 215-1204 1

DESCRIPTION

REMARKS

VALVE, HYDRAULIC DIRECTIONAL CONNECTOR (08S-08O) HYD LINE (-08) HYD LINE (-08) SCREW (M6-1.00 X 80MM) BACKUP PLATE CLAMP SET (1/2") FLG LOCKNUT (M6-1.00) O-RING (906 D90) HOSE (06OFX-24"-3000) RUN TEE (08S-08O-06SF) ABRASION SLEEVE (1.00" X 25") SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HYD LINE (-08) HYD LINE (-08) CYLINDER (1.0 X .50 X .90) CONNECTOR (04S-04O90, XL) CONNECTOR (04S-04O90) BRANCH TEE (08S-08O-04O) CYL (3.5 X 1.75 X 2.0 BRANCH TEE (08S-08O-04O) HOSE (04OFX90S-13"-3000) HOSE (04OFX90-19"-3000) ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1" X 12") O-RING (012 D90) PRESSURE SWITCH (1850PSI)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0114229

130

PIPE GRIP HYDRAULICS

FROM PUMP

19

21 16

18 15

22

1 2 20

4 14

20

3 5 12

23 24

14

23 24 26

11 15 23 10 8 15

13

2

25

9

13

6

17

7 3 1

10

ID0114302

131

PIPE GRIP HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

151-150 154-252 154-278 153-307 154-695 153-365 515-229 149-136 106-329 305-256 110-270 107-096 515-425 117-717 154-220 157-776 117-718 106-330 157-823 515-586 117-387 154-221 106-386 154-373 154-346 105-818 105-085

QTY

2 2 1 1 1 1 1 1 1 2 1 2 2 4 1 2 2 2 1 2 4 2 2 2

DESCRIPTION

CYL (1.5" X .50" X 2") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) (04OFX90S-38"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90S-34"-3000) HOSE (04OFX-34"-3000) HYD LOCKOUT VALVE SCREW (M8-1.25 X 50MM) BACKUP SPACER BOLT-ON CLAMP (9/16", HALF) LOCKNUT (M8-1.25, NLK) HOSE (04OFX45-42"-3000) ABRASION SLEEVE (1.00" X 40") CONNECTOR (04O-06S) MANIFOLD ABRASION SLEEVE (1" X 36") SCREW (M8-1.25 X 70MM) HOSE (06OFX90S-26"-3000) HOSE (06OFX90S-21"-3000) ABRASION SLEEVE (1.00" X 42") CONNECTOR (06S-06O) FLG LOCKNUT (M8-1.25) REDUCER (04O-06OF) BRANCH TEE (06S-06O-06O) BOLT (1/4-NC X 1-1/2") LOCKNUT (1/4-NC)

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS.

USE ON JT1220 USE ON JT2020

NOT SHOWN:

516-089 500-1541 213-216 213-196

SOLENOID VALVE WITH NUT SOLENOID VALVE WITH NUT SOLENOID COIL WITH DIODE SOLENOID COIL WITH DIODE

USED ON 4 WAY VALVE USED ON 3 WAY VALVE USED ON 4 WAY VALVE USED ON 3 WAY VALVE

FOOTNOTES:

NOTE:

10

ID0114302

132

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066

1

2 3

2 8 4

7

5 5 6

05

ID0138525

133

SHUTTLE HYDRAULICS

ENDS WITH S/N DWPJT20XHH0001066 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-230 154-252 2 515-054 1 515-120 1 154-226 2 150-5232 117-391 1 117-670 1

DESCRIPTION

REMARKS

CYL (1.25" X .75" X 6") CONNECTOR (04S-04O90) HOSE (04OFX-74"-3000) HOSE (04OFX45-67"-3000) CONNECTOR (04O-06S90) HYDRAULIC VALVE ABRASION SLEEVE (1.25" X 66") ABRASION SLEEVE (1" X 10")

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

SEAL KIT 500-2304

NOTE:

05

ID0138525

134

PIPE LIFT HYDRAULICS

2

14

15

1

17 16

4 8

13 5

11 8

2 9

6 9 12

10

1 3 7

03

ID0138530

135

PIPE LIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

151-044 154-252 2 154-278 1 157-918 1 157-911 1 154-695 1 515-011 1 154-379 2 154-220 2 150-5232 117-717 1 117-412 1 117-398 1 117-209 1 215-1204 1 157-933 1 155-705 1

DESCRIPTION

REMARKS

CYL (2.0 X 1.0 X 6.0) CONNECTOR (04S-04O90) CONNECTOR (04S-04O) HOSE (04OFX-88"-3000) HOSE (04OFX90S-85"-3000) HOSE (04OFX-38"-3000) HOSE (04OFX90-32"-3000) UN BR TEE (04OFX-04O-04O) CONNECTOR (04O-06S) HYDRAULIC VALVE ABRASION SLEEVE (1.00" X 40") ABRASION SLEEVE (1.00" X 34") ABRASION SLEEVE (1.00" X 86") ABRASION SLEEVE (1.00" X 90") PRESSURE SWITCH (1850PSI) RUN TEE (04S-04O-06SF) O-RING (906 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138530

136

PIPE BOX SHIFT HYDRAULICS

18 4 6 2

3 2 3

1

4 7 5 7

5 10 1

9 20

12

15

11 17 19

19 16

8 21

14 16

13

C

808-487

137

PIPE BOX SHIFT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

151-038 154-252 515-471 153-283 515-447 117-997 154-316 327-670 319-520 110-270 305-256 106-329 107-096 154-355 157-778 154-226 515-013 117-388 117-998 117-416 106-380 106-386

QTY

DESCRIPTION

2 1 1 2 1 2 1 2 1 1 1 2 2 2 1 1 2 1 1

CYL (2.0 X 1.0 X 4.0) CONNECTOR (04S-04O90) HOSE (04OFX90-147"-3000) HOSE (04OFX90S-157"-3000) HOSE (04OFX90S-48"-3000) ABRASION SLEEVE (1.00" X 147") RUN TEE (04S-04O-04O) CLAMP BRACKET CLAMP BRACKET BOLT-ON CLAMP (9/16", HALF) BACKUP SPACER SCREW (M8-1.25 X 50MM) LOCKNUT (M8-1.25, NLK) BK CONNECTOR (04O-04O90BK) HYDRAULIC VALVE CONNECTOR (04O-06S90) HOSE (04OFX-42"-3000) ABRASION SLEEVE (1.25" X 42") ABRASION SLEEVE (1.00" X 158") ABRASION SLEEVE (1.00" X 50") FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25)

REMARKS

NOT SHOWN. BRACKET ON CYLINDER SIDE OF HOSES

FOOTNOTES

NOTE:

C

808-487

138

FRAME TILT HYDRAULICS

5

10

6

9 7

2

3 11 8

4

1

04

ID0123085

139

FRAME TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

157-240 151-089 154-364 154-226 154-276 154-223 154-725 515-075 117-556 117-982 159-931

QTY

1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SET UP VALVE CYL (3.5 X 1.75 X 3.0) CONNECTOR (04O-06S90,ORF) CONNECTOR (04O-06S90) CONNECTOR (04O-08S90) CONNECTOR (04O-08S45) HOSE (04OFX-90"-3000) HOSE (04OFX90S-82"-3000) ABRASION SLEEVE (1.25" X 80") ABRASION SLEEVE (1" X 6") CONNECTOR (06S-06SF)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0123085

140

141

142

HYDRAULIC VALVE PARTS 157-778

B

4

4 1

5

A

7

7

6

7 A

A

T

P

A

B B

B

8 2 9

03

3

ID0256060

143

HYDRAULIC VALVE PARTS 157-778

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

500-1034 1 217-948 8 149-616 8 500-1036 2 500-1037 1 500-1038 1 502-102 3 190-997 3 500-2004 4

DESCRIPTION

REMARKS

UNLOADING INLET SUB ASSEMBLY COIL, 12VDC CAP NUT BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION BV06 CONTROL VALVE SECTION 100 PSI DUAL PO CHECK STACKING KIT BV06 CORE TUBE

500-2112 - Cartridge only

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0256060

144

HYDRAULIC CYLINDERS (2.0" X 1.0")

1

6 11

13

12 5

7

4 8

9 3 10 2

04

ID0015823

145

HYDRAULIC CYLINDERS (2.0" X 1.0") REF PART NO. NUMBER

QTY

DESCRIPTION

1 2

151-094 152-029 153-007 149-667 149-761 149-728 151-027 150-282 150-414 151-038 150-290 150-421 151-039 150-291 150-422 151-044 150-294 150-424 151-031 150-285 150-417 151-076 152-017 150-444 149-668 150-286 149-729

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.0 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.00 X 2.0) CYL (2.0 X 1.0 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.00 X 2.5) CYL (2.0 X 1.0 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.00 X 3.0) CYL (2.0 X 1.0 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.00 X 4.0) CYL (2.0 X 1.0 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.00 X 5.0) CYL (2.0 X 1.0 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.00 X 6.0) CYL (2.0 X 1.0 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.00 X 8.0) CYL (2.0 X 1.0 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.00 X 10.0) CYL (2.0 X 1.0 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.00 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-772 150-778 150-775 106-096 157-022 155-732 157-540 157-537 125-774 157-534 157-018

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.00) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.00) FLG BOLT (1/2-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.000") WIPER SEAL (1.000") WEAR RING BACKUP RING (131 D90) O-RING (131 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS 2. SEAL REPAIR KIT P/N: 190-165 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT-LBS

NOTE:

04

ID0015823

146

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

147

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

148

HYDRAULIC CYLINDERS (3.5" X 1.75")

1

6 14 12

11 13

5

7 8 4 9

3 10

2

03

ID0015907

149

HYDRAULIC CYLINDERS (3.5" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.5 X 1.75 X 3.0) CYLINDER BARREL (3.5 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.5 X 1.75 X 4.0) CYLINDER BARREL (3.5 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.5 X 1.75 X 5.0) CYLINDER BARREL (3.5 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.5 X 1.75 X 6.0) CYLINDER BARREL (3.5 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.5 X 1.75 X 8.0) CYLINDER BARREL (3.5 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.5 X 1.75 X 10.0) CYLINDER BARREL (3.5 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.5 X 1.75 X 12.0) CYLINDER BARREL (3.5 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.5 X 1.75 X 16.0) CYLINDER BARREL (3.5 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.5 X 1.75 X 20.0) CYLINDER BARREL (3.5 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.5 X 1.75 X 24.0) CYLINDER BARREL (3.5 X 24.0) CYLINDER ROD (1.75 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

150-761 149-302 149-301 106-122 157-030 157-032 157-550 157-549 125-784 157-031 157-554 105-363

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") WIPER SEAL (1.750") WEAR RING O-RING (234 D90) BACKUP RING (234 D90) WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-089 152-025 150-446 151-112 152-037 153-015 151-050 150-300 150-432 151-046 150-296 150-428 151-056 152-006 150-436 149-689 152-040 149-732 151-069 150-297 150-425 149-799 149-805 153-004 149-690 149-765 153-020 149-691 149-766 149-733

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REAPIR KIT P/N: 190-174 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS NOTE:

03

ID0015907

150

HYDRAULIC CYLINDER, 3.5" X 1.75" X 2.0" BEGINS WITH S/N

1 4

8

6 7 5

2

3

03

ID0121729

151

HYDRAULIC CYLINDER, 3.5" X 1.75" X 2.0" BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

151-213 153-849 1 153-845 1 301-3642 1 149-302 1 149-301 1 106-122 1 105-363 1 190-174 1

DESCRIPTION

REMARKS

CYL (3.5 X 1.75 X 2.0) BARREL CYL ROD CYLINDER GLAND LOCK RING (3.5") CYL PISTON (3.5" X 1.75") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") SEAL REPAIR KIT

INCL REF NO.'S 1 THRU 8

BEGINS WITH S/N:

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 410-460 FT LBS (566-624 N.M.)

NOTE:

03

ID0121729

152

NOTES:

ID0134963

153

ANCHOR SYSTEMS

154

ANCHOR SYSTEM

ENDS WITH S/N: CMWJ1220H60000135

5

18 7

10 2

6

17

11 8 16

3 9 15

20

14 12 21 13

4 1

23 19 22

14

ID0047873

155

ANCHOR SYSTEM

ENDS WITH S/N: CMWJ1220H60000135 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

329-291 1 316-767 2 316-801 2 166-605 2 158-700 2 500-658 166-278 165-909 106-707 4 106-771 2 105-052 2 115-503 8 179-736 4 106-685 4 107-336 4 106-355 4 151-214 2 318-631 2 318-658 2 107-196 4 327-457 131-259 118-386 AR 158-238 2 327-460 107-331 2

DESCRIPTION

ANCHOR FRAME UPPER TUBE ANCHOR DRIVER SHAFT HYD MOTOR SEAL REPAIR KIT SHAFT ASSEMBLY KEY (5/16" X 1-1/8") SCREW (M12-1.75 X 45MM, SOC) SCREW (M12-1.75 X 60MM, SOC) BOLT (3/8-NC X 1-1/4") KLIP RING (.750") PIN LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG SCREW (M16-2.00X45MM,10.9) FLG NUT (M16-2.00, 10.9) HYD CYL BOLT-ON CLAMP (1.88") BULKHEAD BRACKET BOLT (1/4-NC X 3") ROCK ANCHOR INSERT BIT - CARBIDE TIPPED SHIM CENTERING CAP AUGER (4") ROLL PIN (M12 X 50MM)

REMARKS

INCL. REF #6

NOT SHOWN:

FOOTNOTES:

NOTE:

14

ID0047873

156

ANCHOR SYSTEM

BEGINS WITH S/N: CMWJ1220E60000136

5

18 7

10 2

6

17

11 8

20 16

3 9 24

15

26

27 14 12

28 21

29 13 25

4 1

23 19 22

08

ID0164442

157

ANCHOR SYSTEM

BEGINS WITH S/N: CMWJ1220E60000136 REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

300-2951 1 316-767 2 316-801 2 166-605 2 158-700 2 500-658 166-278 6. 165-909 7. 106-707 4 8. 106-771 2 9. 105-156 2 10. 115-503 8 11. 179-736 4 12. 106-685 4 13. 106-616 6 14. 106-355 6 15. 151-214 2 500-1542 16. 318-631 2 17. 318-658 2 18. 107-196 4 19. 327-457 131-259 20. 118-386 AR 21. 158-238 2 22. 327-460 23. 107-331 2 24. 327-499 2 25. 166-617 2 26. 350-2174 2 27. 105-794 2 28. 105-825 2 29. 106-398 6

DESCRIPTION

ANCHOR FRAME UPPER TUBE ANCHOR DRIVER SHAFT (OLD STYLE) HYD MOTOR SEAL REPAIR KIT SHAFT ASSEMBLY KEY (5/16" X 1-1/8") SCREW (M12-1.75 X 45MM, SOC) SCREW (M12-1.75 X 60MM, SOC) BOLT (3/8-NC X 1-1/2") KLIP RING (.750") PIN LOCKNUT(M12-1.75,PRV TRQ,10.9) FLG SCREW (M16-2.00X55MM,10.9) FLG NUT (M16-2.00, 10.9) HYD CYL SEAL KIT BOLT-ON CLAMP (1.88") BULKHEAD BRACKET BOLT (1/4-NC X 3") ROCK ANCHOR INSERT BIT - CARBIDE TIPPED SHIM (.075") CENTERING CAP AUGER (4") ROLL PIN (M12 X 50MM) ANCHOR DRIVER (NEW STYLE) ANCHOR SHAFT ANCHOR DRIVE COUPLER WASHER (M12) FLG LK BOLT (3/8-NC X 3/4") WASHER (M16) HARDENED

REMARKS

OBSOLETE, SUPERSEDED WITH : 327-499; ITEM #24 SUPERSEDED WITH : 166-617; ITEM #25 INCL. REF #6

NOT USED WITH 350-2174 NOT USED WITH 350-2174

SEE FOOTNOTE 1.

OBSOLETE, SUPERSEDED WITH: 350-2174; ITEM #26 USED WITH 350-2174 USED WITH 350-2174

NOT SHOWN:

FOOTNOTES:

1. 301-8837 AR SHIM (.048")

NOTE:

08

ID0164442

158

ANCHOR VALVE/LUBRICATOR MOUNT

1 16 17

6 13 2 15

4

5

11

4 3 14

7

-6

8

17

10

9

12

AUTO LUBER ASSEMBLY

03

ID0146900

159

ANCHOR VALVE/LUBRICATOR MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

316-861 1 157-241 1 106-382 4 106-386 5 179-501 3 107-078 3 106-709 4 310-591 1 106-330 2 106-333 4 319-330 1 217-057 1 157-645 2 214-103 1 214-104 2 500-908 4 106-387 4 323-513 1 325-281 1 215-2727 1 214-103 1 214-104 2 157-645 2 216-026 AR

DESCRIPTION

MOUNT ANCHOR VALVE FLG LK SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M8-1.25) SPACER SCREW (M8-1.25 X 90MM) FLG LK NUT (M12-1.75) VALVE SCREW (M8-1.25 X 70MM) SCREW (M12-1.75 X 40MM, 8.8) LIGHT MOUNT WORKING LIGHT - CLEAR WEATHER-PAC SEAL (2.80MM) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL LEVER (M8-1.25, BLACK) FLG LOCKNUT (M10-1.50) BRACE BRACE STROBE LIGHT, GREEN (LED) (2-WAY) MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PAC SEAL (2.80MM) FLEX-GUARD (.25")

REMARKS

FOR USE ON JT1220 FOR USE ON JT2020

SOLD PER IN. & USE 2 @ 15" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0146900

160

GREASE PUMP 1 2 3 18

15 5 9 6

19

5

10 20 8

7 14 21 11 12

16 15

7

4

13 17

17

22

08

12

ID0109693

161

GREASE PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

350-398 107-492 1 106-078 1 350-686 1 350-692 1 157-049 2 350-421 1 350-671 1 350-682 1 117-228 1 125-424 2 350-691 1 117-227 2 350-687 1 125-125 1 155-702 2 117-226 115-545 350-689 308-603 166-280 1 155-748 1 350-693 1 301-0196 1 105-525 1 178-467 1

DESCRIPTION

GREASE PUMP PARTS SCREW (M8-1.25 X 35MM,ALL THD) NUT (M8-1.25) CYLINDER CAP INLET TUBE O-RING (113 D70) ADJUSTING SPOOL ROD GUIDE BARREL COMPRESSION SPRING BRONZE BUSHING (.750") VALVE SEAT SEAL (POLY PAK) PUMP BODY DETENT BALL (.750") O-RING (920 D90) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") PLUNGER PLUNGER PLUNGER O-RING (916 D90) PUMP BARREL RETAINER CLIP ROLL PIN (3/16" X 1/4") ROD CAP

REMARKS

INCL REF NO'S 1-20

SEE FOOTNOTE 2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP 2. 308-603 PLUNGER IS A DIRECT REPLACEMENT OF 350-689 PLUNGER, 117-226 RETAINER RING, AND AN ADDITIONAL 350-671 ROD GUIDE. 3. USE 166-280, 178-467 & 105-525 TO SUPERSEDE 308-603 4. RETAINER CLIP 301-0196 SUPERSEDES CLIP 105-653

NOTE:

08

ID0109693

162

LUBRICATOR VALVE

3

4

5

2

A

1

809-011

163

LUBRICATOR VALVE REF PART NO. NUMBER

1 2 3 4 5

310-591 125-084 155-706 116-880 155-709 157-098

QTY

DESCRIPTION

REMARKS

1 VALVE 2 DETENT BALL (.500) 2 O-RING (908 D90) 2 SEAL (POLY PAK) 2 O-RING (912 D90) 2 O-RING (111 D70)

FOOTNOTES

NOTE:

A

809-011

164

165

166

AUTO-LUBER ASSEMBLY

7

5 1 4 6 8

2

3

15

ID0069307

167

AUTO-LUBER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8

350-400 350-399 105-297 106-378 195-339 350-1932 350-398 256-1005 259-858 256-031

QTY

DESCRIPTION

1 COVER WELDMENT 1 BASE 2 BOLT (1/4-NC X 3-1/4") 4 FLG LK SCREW (M6-1.00 X 12MM) 2 WING NUT (1/4-NC) 1 TOOL JOINT LUBE FOLLOWER 1 GREASE PUMP PARTS 1 TOOL JOINT LUBE, 2 GAL, ENVTL FRIENDLY AR TOOL LNT LUBE, STD SPRY, 2 GAL AR TOOL LNT LUBE, SUMR SPRY, 2 GAL

REMARKS

METAL FREE, ALL WEATHER

NOT SHOWN:

FOOTNOTES:

NOTE:

15

ID0069307

168

NOTES:

ID0134963

169

FLUID SYSTEMS

170

DRILLING FLUID PUMP

4

4 17 3

6 3

1

2

2 1

20

9 12 6 18

10

8 14 5 12

11 13 7

15

16

19

04

ID0118161

171

DRILLING FLUID PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

157-267 1 197-115 191-023 1 191-034 1 N/A 8 N/A 8 N/A 8 N/A 12 N/A 4 N/A 4 N/A 4 N/A 4 N/A 4 157-159 4 499-045 4 499-058 4 499-059 4 499-060 4 499-066 1 499-067 1 500-2012 1 499-086 4 499-087 4 157-751 4 499-825 1

DESCRIPTION

REMARKS

DRILLING FLUID PUMP SEE NOT SHOWN FOR ADDITIONAL SERVICE PARTS. REMANUFACTURED 157-267 PUMP INCLUDES REF NO.'S 1-4 VALVE REPAIR KIT INCLUDES REF NO.'S 5-10 PACKING REPAIR KIT VALVE SEAT CAGE DISC AND SPRING O-RING CUP O-RING CYLINDER GASKET HEX HD CAP SCREW (5/16-18 X 1 1/2" LG) SEAL RING O-RING (033 D90) UMBRELLA SEAL CERAMIC CYLINDER (1-3/8") PACKING HOLDER PACKING WASHER PUMP TO DRIVE MOTOR COUPLER USED ON EARLIER MODELS RETAINING RING SPRING PIN 3/32" X 1.5" VALVE COVER UMBRELLA WASHER SEAL, CRANKSHAFT FLUID CYLINDER

NOT SHOWN:

500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD

FOOTNOTES:

NOTE:

04

ID0118161

172

DRILLING FLUID PUMP PLUMBING 2

26 9 10 11

25 12 16 8

7

13

17

14 20 1 15

FLUID SYSTEM CONNECTION

23 4 18

TO WATER SWIVEL

24 27

3 19

2 5 2

22 21

6 WASH WAND CONNECTION

11

ID0150876

173

DRILLING FLUID PUMP PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

110-630 154-102 120-073 159-791 154-144 159-088 155-936 7. 159-579 8. 157-267 9. 105-1558 10. 155-185 11. 159-522 190-1068 215-224 214-104 157-645 500-1337 500-1339 500-1340 159-575 13. 150-2200 14. 514-124 15. 159-500 16. 106-383 17. 106-387 18. 154-466 19. 154-026 20 154-014 21. 154-617 22. 117-655 23. 350-275 24. 110-981 25. 115-120 26. 115-754 27. 155-936

QTY

1 3 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 1 1

DESCRIPTION

DUST PLUG (1-1/2") CONNECTOR (12N-12J) SHUT OFF (12NF-12NF) HYDRAULIC MANIFOLD BLOCK UNION (12S-12JFX) QDC BODY (08-08SF) DUST PLUG (1/2" - 3/4") HOSE (12JFX-30"-1500) DRILLING FLUID PUMP PIPE NIPPLE -20 NPT UNION (20NF-20N) BALL VALVE, ELECTRIC (1-1/4") SEAT/O-RING REPAIR KIT 3 WAY WP MALE CONNECTOR PACKARD MALE TERMINAL WEATHER-PACK SEAL (2.80mm) 1" FLANGE CLAMP EV MOTOR WEEP HOLE FILTER STREET ELBOW (20N-20NF45) NIPPLE (20N-10") SWAGE COLLAR (24NF-20NF,4.5") FHC BODY (24-24N) FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M10-1.50) CONNECOTR (08S-08S) UNION (12J-12JFX90) CONNECTOR (12J-12S90) HOSE (12JFX-95"-2250) ABRASION SLEEVE (1.59" X 38") ALUMINUM SLEEVE (1/16") AR BULK CABLE (1/16",SOLD PER FT) STR ELB (12N-12NF90-2000PSI) ABRASION SLEEVE (1.59" X 30") DUST PLUG (1/2" - 3/4")

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1

USE 12"

NOT SHOWN:

157-751 4 CRANKSHAFT SEAL 500-2418 3 CRANKSHAFT ROLLER BEARING, SINGLE ROW 500-2419 1 CRANKSHAFT ROLLER BEARING, DOUBLE ROW 500-2608 AR CONNECTING ROD FOOTNOTES:

1. ORDER P/N 500-1338 FOR BALL VALVE REPLACEMENT.

NOTE:

REFER TO O-RING CHART 800-301 FOR REPLACEMENT O-RINGS.

11

ID0150876

174

DRILLING FLUID PLUMBING 14 15 16

17 18

13

11

10

33

35

25

23

9

28

4 31 7 20 34

26

4

32 8

6

21

19

29

FROM DRILLING FLUID PUMP

30

6 1

12 2

24 22 25 3

5 27

6

11

ID0114217

175

DRILLING FLUID PLUMBING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

400-604 166-426 153-242 191-248 514-047 159-579 154-026 157-969 154-101 514-002 154-271 154-282 115-754 515-030 258-046 150-1444 514-418 154-339 154-265 515-072 154-617 320-599 120-071 322-362 318-873 110-852 105-832 107-196 154-102 110-411 322-289 105-106 153-238 153-264 106-381 106-386 105-284

QTY

2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 2 1 1 1 1 4

DESCRIPTION

SAVER SUB 1.73-4F DS SLIDING OUTPUT SHAFT WATER SWIVEL (12NF-12NF) SEAL KIT UNION (12J-12OFX) HOSE (12JFX-30"-1500) UNION (12J-12JFX90) HOSE (12JFX90L-119"-1500) CONNECTOR (12J) BK RUN TEE (12O) REDUCER NUT (12OF) REDUCER STEM (04O) ABRASION SLEEVE (1.59" X 30") HOSE (04OFX90S-64"-3000) PRESSURE GAUGE (1500PSI) PRESSURE GAUGE (2000PSI) ELBOW (04NF-04NF45) CONNECTOR (04N-04O) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX45-16"-3000) HOSE (12JFX-95"-2250) VALVE BRACKET SHUT-OFF (04NF-04NF) BACKUP SPACER BRACKET, TOP BOLT-ON CLAMP(1.25",SOLD PER SET) FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 3") CONNECTOR (12N-12J) BOLT-ON CLAMP (3/4", SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 2") BK CONNECTOR (04O-06S) REDUCER (04N-06SF) FLG LK SCREW(M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) WASHER (3/16")

REMARKS

SEE FOOTNOTE 1

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. INSTALL USING NICKLE THREAD SEALING TAPE (117-555) AND (500-1948) THREAD COMPOUND OVER THE NICKLE TAPE ON MALE THREADS.

NOTE:

11

ID0114217

176

DRILLING FLUID TRANSFER

4 6 8 3

1 TO HDD 4

5 3

2 7 FROM FLUID SYSTEM

02

ID0147276

177

DRILLING FLUID TRANSFER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

159-587 155-205 1 159-476 1 159-503 500-2080 155-204 2 110-250 2 116-782 AR 155-188 1 159-500 1 115-134 1

DESCRIPTION

TRANSFER HOSE ASSEMBLY FHC BODY (20-24N) Y-STRAINER (24NF) SCREEN, Y-STRAINER (12 MESH) O-RING FHC ADAPTER (24-24N) WORM CLAMP (1‚" TO 2„") BULK HOSE (1.50", SOLD PER 1") S/O COUPLER (24N-24H) FHC BODY (24-24N) COLLAR (24NF)

REMARKS

INCL REF NO'S 1, 3 (1), 4, 5, 6 & 8

USED ON Y STRAINER CAP

USE 1 @ 300"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0147276

178

NOTES:

ID0134963

179

PIPE LOADER SYSTEMS

180

181

182

LIFTERS

14

1 11 2 3 12 13

4

5 6

9 7

8

10

06

ID0169728

183

LIFTERS REF PART NO. NUMBER

QTY

1 300-1061 2 125-770 3 151-044 4 125-771 5 105-830 6 181-982 7 106-381 8 106-386 9 324-482 10 178-394 11 106-016 12 183-975 13 105-059 14 107-521

DESCRIPTION

1 LIFTER PLATE 1 COMPOSITION BUSHING (1.000") 2 CYL (2.0 X 1.0 X 6.0) 1 COMPOSITION BUSHING (1.25") 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 TAPERED INSERT (1.25") 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 1 CHANNEL 1 TAPERED PIN (1.250" X 4.25") 1 SPINDLE WASHER (1.062") 1 PIN (25.4MM X 68MM) 2 WASHER (7/16") 2 SCREW (M12-1.75 X 20MM)

REMARKS

USE ON JT2020, SEE FOOTNOTE 1 (SEE FOOTNOTE 2 FOR JT1220)

NOT SHOWN:

FOOTNOTES:

1. 300-1061 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ2020H60000346 ; USE ON JT2220 AND JT20 2. 316-569 1 LIFTER PLATE, BEGINS WITH S/N: CMWJ1220J60000130 ; USE ON JT1220

NOTE:

06

ID0169728

184

LIFTERS

ENDS WITH S/N: CMWJ1220J60000129

1

3 4

5

2

6 9

7 11 8 10

12

03

ID0114169

185

LIFTERS

ENDS WITH S/N: CMWJ1220J60000129 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

106-664 316-569 179-520 151-044 106-352 125-771 105-830 181-982 106-381 106-386 324-482 178-394

QTY

2 2 2 2 2 2 2 2 4 4 2 2

DESCRIPTION

REMARKS

FLG SCREW (M24-3.00 X 90MM,10.9) LIFTER GUIDE PLATE BUSHING CYL (2.0 X 1.0 X 6.0) NUT (M24-3.00) COMPOSITION BUSHING (1.25") FLG LK BOLT (1/2-NC X 1-1/4") TAPERED INSERT (1.25") FLG LK SCREW (M8-1.25 X 25MM) FLG LOCKNUT (M8-1.25) CHANNEL TAPERED PIN (1.250" X 4.250")

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0114169

186

187

188

SHUTTLE MOUNT ENDS WITH S/N:

29 10 9

1

15

22

4

7

10 12

26 13 27 25

15

24

19

8

20

2

3

6

14 17

9

11

SEE FOOTNOTE 1

21

28

18 16 5

23 15

14

14

ID0114220

189

SHUTTLE MOUNT ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 316-508 2 181-981 3 106-724 4 183-820 5 151-230 6 183-764 7 125-771 8 316-696 9 106-594 10 107-669 11 106-237 12 119-004 13 106-848 14 106-709 15 107-565 16 319-530 17 106-162 18 105-069 19 215-1175 20 108-091 21 106-850 22 320-234 23 320-235 24 107-451 25 107-450 26 106-355 27 105-284 28 107-336 29 177-1073

1 SHUTTLE 2 TAPERED INSERT (1") 2 FLG SCREW (M10-1.50 X 25MM) 1 TAPERED PIN (25.4MM X 86MM) 1 CYL (1.25" X .75" X 6") 1 25.4 X 126 TAPERED PIN 2 COMPOSITION BUSHING (1.25") 1 MOUNT PLATE 2 SCREW (M12-1.75 X 60MM) 2 JAM NUT (M12-1.75) 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 CATCH ARM WARE PAD 4 FLG SCREW (M6-1.00 X 25MM) 12 FLG LK NUT (M12-1.75) 12 FLG LK SCREW (M12-1.75 X 40MM) 1 MOUNT PLATE 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 WASHER (.406") 1 PROXIMITY SWITCH 2 SCREW (M5-0.80 X 50MM, SOC) 2 LOCKNUT (M5-0.80) 1 FRONT MOUNT BRACKET 1 REAR MOUNT BRACKET 1 SHIM (.135") 1 SHIM (.075") 4 FLG NUT (M16-2.00, 10.9) 2 WASHER (3/16") 4 FLG SCREW (M16-2.00X45MM,10.9) 2 HD PUSH BUTTON PIN

DESCRIPTION

REMARKS

SEE FOOTNOTE 3 & 4

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

116-259

BULK EDGING (1/2" SOLD PER FT)

VARIOUS QUANTITIES & LENGTHS USED

FOOTNOTES:

1. ASSEMBLY BUSHING (REF 7) IN CENTER OF BOSS AS SHOWN 2. USE AS REQUIRED 3. SEAL KIT 500-2304 4. 2" CYLINDER 151-044 BEGINS WITH S/N DWPJT20XKH0001074

NOTE:

14

ID0114220

190

SHUTTLE GUARD

16

7

9

2

4

12

11

8 6

5

1

10 15 3 17 14 13

04

ID0113062

191

SHUTTLE GUARD REF PART NO. NUMBER

1.

2.

3 4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

320-235 316-696 319-823 1 177-1073 2 106-089 2 106-336 2 319-832 1 107-078 1 106-561 1 106-391 2 179-756 2 322-648 2 106-386 4 322-498 2 106-989 4 107-010 4 325-514 2

DESCRIPTION

REMARKS

REAR MOUNT BRACKET MOUNT PLATE SHUTTLE GUARD HD PUSH BUTTON PIN NUT (M12-1.75, 10.9) SCREW (M12-1.75 X 90MM) PIPE STOP SCREW (M8-1.25 X 90MM) LOCKNUT (M8-1.25,PRV TRQ,10.9) WASHER (M12) PIVOT TUBE PIN PLATE FLG LOCKNUT (M8-1.25) STOP BRACKET FLG LK SCREW (M8-1.25 X 35MM) FLG LK SCREW (M12-1.75 X 30MM) STOP BAR

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113062

192

PIPE LOADER VALVE & COVERS ENDS WITH S/N:

1 3

2

8

7 5

4

9

12

10

6 13 04

11

ID0113451

193

PIPE LOADER VALVE & COVERS ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 319-506 2 319-507 3 106-380 4 106-551 5 106-231 6 106-385 7 150-5232 8 107-032 9 320-656 10 106-386 11 106-049 12 106-048 13 211-025

1 FRONT COVER 1 REAR COVER 8 FLG LK SCREW (M8-1.25 X 16MM) 8 CLIP NUT (M8-1.25) 4 SCREW (M6-1.00 X 16MM) 4 FLG LOCKNUT (M6-1.00) 1 HYDRUALIC VALVE 3 BOLT (M8-1.25 X 20MM,BUT SOC) 3 CLIP NUT TAB 3 FLG LOCKNUT (M8-1.25) 2 BOLT (#10-24 X 3/4", PLPS) 2 LOCKNUT (#10-24) 1 IN-LINE DIODE PACK

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0113451

194

PIPE BOX

11 5

6 2

1

4

7 8

10

9 3

C

9

808-436

195

PIPE BOX REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 2 2 1 4 2 2 2 4 2 4

316-530 106-224 184-084 316-979 110-228 107-882 151-038 125-771 125-770 115-483 327-734

DESCRIPTION

REMARKS

PIPE BOX FLG SCREW (M6-1.00 X 10MM) CARRIAGE ROLLER INDICATOR LYNCH PIN (7/16" X 2") PIN CYL (2.0 X 1.0 X 4.0) COMPOSITION BUSHING (1.25") COMPOSITION BUSHING (1") KLIP RING (1.250") INDICATOR

FOOTNOTES

NOTE:

C

808-436

196

NOTES:

ID0134963

197

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

198

NOTES:

ID0134963

199

ACCESSORIES

200

COLD START KIT

16

8

2

SEE FOOTNOTE 2

14 10 5 11 1 TO AIR INTAKE

6

7

9 BLK

WHT/BLU

3 TO ENGINE

TO FRAME/ENGINE HARNESS

13

15

4

TO REAR CONTROL BOX

12

02

ID0143394

201

COLD START KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

REMARKS

DESCRIPTION

101-161 COLD START KIT 195-843 1 INJECTOR NOZZLE (CLDSTRT) 156-204 - FERRULE (02T) 156-205 - COMPRESSION NUT (02T) 324-578 1 MOUNT 215-073 1 SENSOR SWITCH 215-590 1 RING TERMINAL (.375") 306-628 1 VALVE/CANISTER BRACKET 110-252 - CAPLUG (3/4") 195-844 - GASKET 156-018 AR BULK TUBING (1/8", SOLD PER 1") 110-248 2 CABLE TIE (1/16" TO 1-1/4") 110-169 1 WORM CLAMP (2.812" TO 3.750") 156-272 1 TUBE CONNECTOR (02N-02T90, ORF) 156-204 - FERRULE (02T) 156-205 - COMPRESSION NUT (02T) 106-386 4 FLG LK NUT (M8-1.25) 106-991 4 FLG LK SCREW (M8-1.25 X 20mm) 106-654 1 FLG LK SCREW (M10-1.50 X 16mm) 217-917 1 ROCKER SWITCH (DPDT) OFF-(ON) 106-654 1 BULK GROMMET 2-1/8" SOLD PER 1" 215-470 1 BUTT CONNECTOR (14 GA - 16 GA) 108-064 2 FLG LK SCREW (M8-1.25 X 14mm)

INCL REF NO.S 1-15 & KIT INSTRUCTIONS - ID0142683

SEE FOOTNOTE 1 SEE FOOTNOTE 1

USE 1@ 30"

USE 1@ 1"

NOT SHOWN:

FOOTNOTES:

1. REF NO.'S 3 & 4 BOLT ONTO ENGINE WITH ALTERNATOR ELECTRICAL HARNESS. 2. USE OF 8 OZ. ETHER CANISTER IS REQUIRED, DOES NOT COME WITH KIT.

NOTE:

02

ID0143394

202

ANTIFREEZE TANK

2

3

4

1

5 12

14

8

13

6 11 TO ANTIFREEZE PORT ON DRILLING FLUID PUMP

9 7 6 10

06

ID0122966

203

ANTIFREEZE TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

101-140 106-386 4 106-380 4 364-325 1 110-707 315-125 1 115-141 1 110-217 2 116-881 AR 514-369 1 115-219 1 153-871 1 115-129 1 153-701 1 115-106 1 500-1289 1

DESCRIPTION

REMARKS

ANTIFREEZE TANK OPTION FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 16MM) ANTIFREEZE TANK (3 GAL) TANK CAP (96NF) TANK MOUNT PIPE ELBOW (3/8NPT) WORM CLAMP (7/16" TO 1") BULK HOSE (3/8", SOLD PER FT) S/O COUPLER (06N-06H) REDUCER (12N-06NF) S/O COUPLER (06N-06H90, BRS) ALL THREAD (04N) SCH 80 SHUT OFF (06NF-06NF) REDUCER (06N-04NF) BK CONNECTOR (12NF,POLY)

INCL REF #1 THRU #14

SEE FOOTNOTE 1

USE 1 @ 20"

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REFFERENCE NO. 14

NOTE:

06

ID0122966

204

UMBRELLA KIT

2

2

1 3

4

05

ID0093467

205

UMBRELLA KIT REF PART NO. NUMBER

QTY

101-160 1 117-631 2 344-0001 3 105-204 4 324-500

UMBRELLA KIT 1 SEAT ASSEMBLY 1 UMBRELLA 2 EYE BOLT 1 ARMREST

DESCRIPTION

REMARKS

INCLUDES REF NO.'S: 2, 3 & 4

INCLUDES 500-1962, UMBRELLA POLE (16") SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE EXISTING HARDWARE FOR MOUNTING (REF PARTS PAGE ID0039911).

NOTE:

05

ID0093467

206

HEATED GREASER

2

4

1 3

01

ID0266374

207

HEATED GREASER REF PART NO. NUMBER

1 2 3 4

101-089 153-585 117-549 110-030 154-228

QTY

1 1 4 1

DESCRIPTION

HEATED HOSE KIT HOSE (06OFX-18"-3000, SPCL) INSULATOR (1" ID X 5.00"") CABLE TIE (1/16" TO 4") UNION (06O-06OFX90)

REMARKS

INCLUDES REF NO.'S 1-4

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0266374

208

CANOPY 16

10

11

11

10 1 9

9 8 14

8

9 7

4 3

13

15

5 6

04

12

ID0024362

209

CANOPY REF PART NO. NUMBER

1 3 4 5 6 7 8 9 10 11 12 13 14 15 16

101-164 118-341 106-386 106-267 106-806 106-709 110-032 110-284 110-239 106-712 106-385 324-546 324-508 324-515 105-502 190-1286

QTY

1 3 3 2 2 1 2 3 2 2 1 1 1 1 1

DESCRIPTION

CANOPY KIT VELCRO STRAP FLG LOCKNUT (M8-1.25) SCREW (M8-1.25 X 35MM) FLG LK SCREW (M12-1.75 X 25MM) FLG LK NUT (M12-1.75) SNAPPER PIN (5/16" X 2-1/2") PULL PIN (3/16" X 13/16") LANYARD CABLE (13.5") FLG SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00) MOUNT WELDMENT OUTER MOUNT CONSOLE MOUNT WELDMENT COTTER PIN (3/16" X 2") CANOPY

REMARKS

INCLUDES REF. NO.'S 1-14 REFER TO INSTRUCTIONS 051-435 SUPERSEDES 118-215; FOR SERVICE PARTS SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 500-1531 FRAME; 500-1530 CANVAS COVER

NOTE:

04

ID0024362

210

SOFTCAB

1

CONSOLE

4 2

3 5

VELCRO STRIP - B

7

6 9

8 VELCRO STRIP - A

11 10

12

A

FLOOR

809-863

211

SOFTCAB REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

101-168 118-282 327-358 106-038 118-337 106-252 106-380 106-386 106-397 105-273 105-284 110-449 118-425

QTY

DESCRIPTION

SOFT CAB KIT 1 SOFTCAB 1 SUPPORT PLATE 1 NUTSERT 5/16 1 BUMPER (2") 1 JAM NUT (5/16-NC) 1 FLG LK SCREW (M8-1.25 X 16MM) 1 FLG LOCKNUT (M8-1.25) 1 WASHER (M12, HARDENED) 1 SCREW (M12-1.75 X 30MM) 4 WASHER (3/16") 4 POP RIVET (3/16" X .690") 1 FLOOR MAT

REMARKS

INCLUDES REF. NO.'S 1-12. REFER TO INSTRUCTIONS 051-435

FOOTNOTES

NOTE:

A

809-863

212

T18B TIE DOWN KIT

8 7

14

10

12 10

9 7

5

8

3 10

13 6 4

11 2

13

9

10 10

01

1

ID0139915

213

T18B TIE DOWN KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

104-065 323-705 1 323-951 2 323-737 1 323-738 1 178-351 1 323-739 1 107-308 7 106-333 2 107-507 9 106-685 17 106-391 8 105-273 3 106-709 4 308-917 -

DESCRIPTION

T18B TIE DOWN KIT FRONT MOUNT STOP GUIDE RAIL GUIDE PLATE BUSHING BRACKET SCREW (M12-1.75 X 75MM) SCREW (M12-1.75 X 40MM, 8.8) SCREW (M12-1.75 X 65MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) WASHER (M12) SCREW (M12-1.75 X 30MM) FLG LK NUT (M12-1.75) STOW BAR ASSEMBLY

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

324-465 324-466

1 1

RIGHT TIE DOWN ASSEMBLY LEFT TIE DOWN ASSEMBLY

FOOTNOTES:

1. INCLUDES REF. NO.'S 1 THRU 13, 051-384 INSTRUCTIONS, AND TIE DOWN ASSEMBLIES (NOT SHOWN)

NOTE:

01

ID0139915

214

FM5/ FM5X ON T18B

12 11

14

2

3 3

1

15

8

4

7 6 5

13

16 10

9 03

ID0032480

215

FM5/ FM5X ON T18B REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

101-159 364-644 105-247 106-709 105-059 322-914 106-392 108-015 108-143 105-359 107-319 106-391 105-273 323-681 323-708 323-489 324-985

QTY

DESCRIPTION

FM5/ FM5X ON T18B KIT 1 TANK (POLYETHYLENE, 300 GAL) 8 SCREW (M12-1.75 X 35MM) 12 FLG LK NUT (M12-1.75) 8 WASHER (7/16") 1 ENGINE SUPPORT 17 WASHER (M16) 7 HHCS M14-2.0 X 35MM, 10.9, ZP 10 HHCS M14-2.0 X 75MM, 10.9, ZP 7 WASHER (5/8) 17 LOCKNUT (M14-2.0,PRV TRQ.10.9) 4 WASHER (M12) 4 SCREW (M12-1.75 X 30MM) 1 VALVE SUPPORT 2 TANK STRAP L 1 TANK SHIELD 1 TANK BASE

REMARKS

SEE FOOTNOTE 1 REFERENCE ONLY REFERENCE ONLY 4 IN KIT, 8 REFERENCE ONLY REFERENCE ONLY REFERENCE ONLY USED ON LEFT HAND SIDE USED ON RIGHT HAND SIDE USED WHEN NUT (REF #10) IS AGAINST WOOD

REFERENCE ONLY REFERENCE ONLY

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 051-396 INSTRUCTIONS AND REF. NO.'S 1-16 EXCEPT REFERENCE ONLY PARTS

NOTE:

03

ID0032480

216

PIPE BOX LOADER 15 6

5 1

14

13 12 8

2

11

10 7 4

3

9

02

ID0041310

217

PIPE BOX LOADER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

101-167 115-503 325-857 118-380 177-090 325-856 106-386 108-182 105-806 106-850 108-183 106-612 363-317 106-329 325-907 325-867

QTY

DESCRIPTION

- PIPE BOX LOADER 4 KLIP RING (.750") 2 CHANNEL 8 CLAMP BAR 2 STOW BAR 4 RUBBER STRIP 42 FLG LOCKNUT (M8-1.25) 2 MAGNET (25 MM) 40 SCREW (M8-1.25 X 25MM) 2 LOCKNUT (M5-0.80) 2 SCREW (M5-0.8 X 16MM,CSK PLPS) 4 SCREW (M16-2.00 X 180MM, 10.9) 4 PROP BAR MOUNT TAB 2 SCREW (M8-1.25 X 50MM) 1 LIFT TUBE 2 INSIDE CHANNEL

REMARKS

INCLUDES REF NO.'S 1 THRU 15

SEE FOOTNOTE 1

USE WITH JT1220 ONLY USE WITH JT1220 ONLY

NOT SHOWN:

FOOTNOTES:

1. APPLY 256-665 ADHESIVE TO FRONT FACE OF CHANNELS (REF. 2 & 15) BEFORE ASSEMBLING RUBBER STRIP (REF. 5)

NOTE:

02

ID0041310

218

TRANSPORT PIPE BOX

2 3

1

02

ID0138902

219

TRANSPORT PIPE BOX REF PART NO. NUMBER

QTY

329-873 329-857 177-028 110-033

1 2 2

1 2 3

DESCRIPTION

AUXILIARY PIPE BOX TRANSPORT PIPE BOX TOP PIN HAIR CLIP PIN (1/8" X 1/2")

REMARKS

INCLUDES REF NO.S 1 THRU 3

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138902

220

NOTES:

ID0134963

221

MISCELLANEOUS

222

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

223

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

224

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

225

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

226

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

227

228

JT1220 Related Publications Component

Ass’y

P/N

Model: JT1220 .................. Parts Manual .................................................................... .............. 053-097 JT1220 ................... Operators Manual ............................................................ .............. 054-114 JT1220 .................. Repair Guide (Service Manual) ....................................... .................. N/A JT1220 .................. Technical Supplement……… ........................................... ............... 053-116 Engine: Cummins 60HP. .... Parts Manual – B3.3. ............................................... 194-481 ...... 053-103 Cummins……. ........ Operators Manual – B3.3. ................................................ .............. 055-069 Cummins... ............ Repair Manual – B3.3 ....................................................... .............. 055-070

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 194-297 Element (primary) ............................................................................................ 194-759 Element (secondary) ......................................................................................... 194-758 Oil Filter Element (spin-on) – Cummins B3.3…. ............................................................... 194-454 Fuel Filter Element (spin-on) – Cummins B3.3 ................................................................. 194-461 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) .................................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) .......................................................... 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0093390

229

ID0040564

230

ID0135281