Ditch Witch JT1210 Parts Manual 053-458 PDF

1

JT1210 ISSUE NO. 03PL-05/17 For Replacement Copy Order P/N 053-458

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

Copyright 1996, 2012, 2017 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

5

Decals Decal Location - JT1210 ............................. 8 Decal Location - PP70A .......................... 246 Decal Location - TP18-1 ......................... 276

Fluid System AntiFreeze Line .................................... 118 AntiFreeze Tank ................................... 116 Drilling Fluid Pump ............................... 104

Frame Components Carriage .................................................. 12 Chain Tensioner ...................................... 18 Console Covers ..................................... 46 Engine Mount ......................................... 34 Front Sprocket/Wrench .......................... 48 Front Stabilizer Pad ............................... 44 Fuel Tank ............................................... 38 Hose Track/Cover .................................. 20 Hydraulic Motor ....................................... 24 Idler ........................................................ 32 Pump ..................................................... 36 Rear Stabilizer Pad ................................ 42 Recoil System ........................................ 26 Roller ..................................................... 30 Rotation Drive Gearbox .......................... 14 Spring .................................................... 28 Stabilizer ................................................ 40 Thrust Drive ........................................... 16 Track Group ........................................... 22

Hydraulic Motor - Fluid Pump ..................... 106 Mud Mixing ............................................ 108 Fluid Mixing Accessories ....................... 114 Mud System .......................................... 112 Power/Control Connections .................... 120 Wash Wand ........................................... 122 Water Pump Drive .................................. 100 Water Pump Hydraulics ........................... 98 Water Supply Power .............................. 102 Water System .......................................... 92 Water Tank .............................................. 96 Water Tank System ................................. 94 Water Transfer System .......................... 124

Hydraulics Anchor Driver Hydraulics ....................... 68 Auxiliary Pump/Hydraulics ...................... 70 Breakout Hydraulics ............................... 64 Carriage Thrust Hydraulics .................... 62 Control Valve Levers .............................. 54 Cylinder - (2.0”x1.0”x10.0”) ........................... 78 Cylinder - (2.5”x1.25”x2.5”) ........................... 86 Cylinder - (2.5”x1.25”x8.0”) ........................... 82 Front Wrench Hydraulics ....................... 66 Ground Drive Hydraulics ........................ 74 Hydraulic Schematic .............................. 52 Metering Control Hydraulics ................... 58 Rotation Hydraulics ................................ 60 Selector Valve ........................................ 88 Selector Valve Hydraulics ...................... 72 Stabilizer Hydraulics ............................... 80 Supply/Return Hydraulics ....................... 56 Tilt Hydraulics ........................................ 84 Track Spread ......................................... 76

Electrical Electrical Diagram ................................ 136 Electrical Diagram - Drill Frame ................ 132 Electrical Diagram - Power Pac ................ 134 Electrical Schematic ............................. 128 Electrical Strike System ........................ 138 Grounding Cables ................................ 144 Grounding Hardware ............................ 142 Signal Cables ....................................... 140 Anchor System Anchor Parts ......................................... 152 Anchoring Hydraulics ............................ 154 Anchoring Parts ................................... 148 Hydraulic Motor - Tapered Key Shaft ............ 156 Hydraulic Stake Driver........................... 150 Boring Components 2.5 86 Beacon Housing ......................... 174 2.5 SBRP Beacon Housing ................... 176 Anchor Shackles ................................... 216 Beaver Tail Backreamer - Dia 2 Shaft ........ 226 Beaver Tail Backreamer - Dia 2.75 Shaft ...... 228 Bell Pullers ............................................ 186 Break-Away ........................................... 214 Compact Reamer - 4.5 ........................... 192 Cone Backreamers ............................... 198 Drill Pipe................................................ 162 Drilling Connections .............................. 202 EZ-Connect ........................................... 164 Fluted Cones ......................................... 200 Glacier Bit ............................................. 212

6

Boring Components Continued Heavy Duty Swivel ................................ 190 Hole Bits - 4 ........................................... 204 Hole Bits - 7 ........................................... 206 Medium Duty Swivel .............................. 188 Modular-Matic Compact Reamer - 6.5/8.5 194 Boring Components Continued Modular-Matic Compact Reamer - 10.5 .. 196 Non-Magnetic Beacon Housing - 2.75 87 . 210 Nozzles ................................................. 224 Pipe & Accessories ............................... 160 Pipe Puller ............................................ 230 Pitch Beacon ......................................... 170 Pitch Beacon Housing ........................... 172 Pulling Adapters .................................... 182 Pulling Tools ......................................... 184 Quick Wrench - Old Style...................... 166 Soil Sampler ......................................... 208 Swivel - 12,000# ....................................... 218 Swivel - 20,000# ....................................... 220 Swivel - 30,000# ....................................... 222 Transmitter Housing.............................. 178 Wing Cutters ......................................... 180 Wrench Set ........................................... 168 Reel Carrier Drilling Fluid Hose Reel ........................ 240 Electrical Protection Reel ..................... 242 Hose Reel Control ................................ 234 Hose Reel Power ................................. 236 Hydraulic Hose Reel ............................ 238 Power Pac Air Cooling Boot ................................... 270 Air Filter System ................................... 272 Control Console/Top Cowling ............... 248 Cooler/Filter Hydraulics ........................ 264 Deutz Diesel Engine ............................ 258 Engine Mount/Covers ........................... 260 Frame Cowling Grille ........................... 254 Front Cowling ....................................... 250 Fuel Tank ............................................. 256 Hose Reel Bypass ............................... 268 Hydraulic Reservoir .............................. 262 Pump Hydraulics .................................. 266 Side Cowling ........................................ 252

Trailer Transpac Electric Brake ....................................... 290 Slipper Spring ...................................... 286 Tire/Wheel ........................................... 288 Tongue ................................................. 284 Tool Box ............................................... 282 Trailer Frame ........................................ 280

Miscellaneous Bolt/Nut Torque Chart ........................... 294 Parts Manual Change Request ............ 298 Replacement O-Ring Chart .................... 297 Warranty Registration ........................... 301

7

DECALS

ID0135069

8

5

ID0132353

9

WARNING READ OPERATOR MANUAL

WARNING MOVING PARTS

5

ID0132353

10

NOTES:

ID0134963

11

FRAME COMPONENTS

ID0135068

12

13

14

ROTATION GEARBOX

4

14

13 8

9

21

20

7

12 19

17

18

2

4 22

3 1 4 5 6

16

15 10

09

11 ID0134795

15

ROTATION GEARBOX REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

166-113 162-002 162-001 106-866 106-771 126-099 126-100 165-800 165-801 165-802 126-076 126-075 155-869 115-165 115-211 514-123 159-003 165-828 165-829 165-830 162-003 165-187 165-188

QTY

DESCRIPTION

REMARKS

GEAR BOX (1.78:1, ROTATION) 1 GEARBOX HOUSING 1 COVER "B" 2 DOWEL PIN (M10 X 30MM) 10 SCREW (M12-1.75 X 60MM, SOC) 2 TAPERED RACE (3.25") 2 BEARING CONE 5 SHIM (.002") 5 SHIM (.003") 5 SHIM (.007") 2 TAPERED RACE (5.118") 2 TAPERED BEARING (3.346") 2 INTERNAL SEAL (3.250") 1 PLUG (08N, SOC) 1 PLUG (08N, SQ, MAG) 1 PICKUP TUBE (02N-02NF90-2") 1 AIR VENT (02N) 5 SHIM 5 SHIM 5 SHIM 1 OUTPUT SHAFT 1 INPUT PINION 1 OUTPUT GEAR

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0134795

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

INNER ROLLER 1

3

7

5 6 4 9

8

2 06

ID0088451

31

INNER ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

355-972 355-942 356-265 118-018 115-545 105-059 106-031 110-773 125-094 157-500

QTY

1 1 2 2 2 2 2 2 2

DESCRIPTION

ROLLER ROLLER SHAFT ROLLER INTERNAL SNAP RING (1.875) EXTERNAL SNAP RING (.750) WASHER (7/16") LOCKNUT (M12-1.75, NLK) MACHINERY BUSHING (3/4"X18 GA) BALL BEARING (.787") INTERNAL SEAL

REMARKS

INCLUDES REF No's 1 - 9

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0088451

32

IDLER 5 6

4 1

5

3

2

5

3 4 6

6 14 7 8 13

9 10

12 11 5

10 9 8

6

09

7

ID0088452

33

IDLER REF PART NO. NUMBER QTY DESCRIPTION 1. 347-019 1 IDLER

REMARKS SEE FOOTNOTES 1 & 3

2.

167-340

1

IDLER SHAFT

3.

125-550

2

BALL BEARING (1.378") GREASABLE

4.

115-465

2

EXTERNAL SNAP RING (1.375")

5.

105-561

2

ROLL PIN (3/8" X 2-3/4")

6.

347-023

2

PUSH BLOCK

7.

118-021

2

EXTERNAL SNAP RING

8.

110-478

2

MACHINERY BUSHING (1.585")

(1.500")

9.

157-650

2

INTERNAL SEAL (1.574")

10.

115-464

2

INT SNAP RING (3.149")

11.

125-107

1

BALL BEARING (1.574")

12.

347-024

1

IDLER SHAFT

13.

375-277

1

IDLER

14.

115-001

1

ZERK (02N)

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

NOTE: 1. REF NO'S 1 - 6 & 14, NEW STYLE (DOUBLE BEARING) 2. REF NO'S 5 - 13 OLD STYLE (SINGLE BEARING) 3. AFTER ASSEMBLY, ADD GREASE TO IDLER.

09

ID0088452

34

ENGINE MOUNT

14

32

16 18 12

2

19 15

6 5

2 8

31

3

7

10 13

20

27 NE G

22

TO MOTOR 28

PO S

9 30

29 TO SOLENOID

22

25

21

24 33 17

26

1

4

11

23

01

ID0141569

35

ENGINE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

105-003 105-052 105-214 105-273 106-043 106-334 106-354 110-008 110-821 115-320 116-218 154-381 158-330 500-470 158-009 165-626 195-188 195-031 355-971 355-967 343-178 355-954 357-908 170-426 360-849 105-247 106-354 358-801 308-566 106-380 106-386 215-280 215-373 215-307 116-208 217-833 105-826 105-823

NOT SHOWN:

217-537

QTY

2 2 6 3 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 9 1 2 2 2 1 1 1 1 1 4 2

DESCRIPTION

FLG LOCKNUT (5/16-NC) BOLT (3/8-NC X 1-1/4") SCREW (#10-24 X 1/2", FLG HEX) SCREW (M12-1.75 X 30MM) BOLT (5/16-NF X 1.00") SCREW (M12-1.75 X 50MM) FLG LOCKNUT (M12-1.75) FILLER BREATHER (2-1/8") FILLER BREATHER (LOCKABLE) GROMMET (1-1/2") SIGHT GLASS PLUG HYDRAULIC PUMP SEAL REPAIR KIT HYDRAULIC PUMP FILLER NECK GASKET ENGINE ELECTRIC START (11 HP) ENGINE ELECTRIC START (13 HP) COUPLING HALF (1" I.D.) PUMP MOUNT WELDMENT PUMP MOUNT ENGINE MOUNT WELDMENT INSERT COUPLING HALF REFLECTOR SCREW (M12 - 1.25 X 35MM) FLG NUT (M12 - 1.25) BATTERY TRAY BATTERY MOUNT TAB FLG LK SCREW (M8-1.25 X 16MM) FLG LOCKNUT (M8-1.25) BATTERY POS. BATTERY CABLE (4GA X 965MM) NEG. BATTERY CABLE (4GA X 20") TERMINAL COVER BATTERY DISCONNECT SWITCH FLG LK BOLT (3/8 NC-1) FLG LOCK BOLT (5/16-NC X 3/4")

TACHOMETER

REMARKS

ENDS WITH S/N (JT2511)

ENDS WITH S/N (JT2511)

ENDS WITH S/N (JT 1210) (JT2511) SEE FOOTNOTE 1 SEE FOOTNOTE 2

FIELD INSTALLED

FOOTNOTES:

1. BEGINS WITH S/N (JT1210) 2. BEGINS WITH S/N (JT2511)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141569

36

37

38

FUEL TANK 2 1

3 12

7

10

11

8

13 5 9

14

6

4

01

ID0141573

39

FUEL TANK REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

6 1 1 2 2 1 1 1 2 1 1 1 2 2

105-214 110-010 110-132 110-249 106-386 156-064 165-626 355-966 105-892 364-213 183-978 105-535 105-866 105-003

DESCRIPTION

REMARKS

SCREW (#10-24 X 1/2", FLG HEX) FUEL CAP (1-1/2") FILLER NECK WORM CLAMP (1/4" TO 5/8") FLG NUT (M8-1.25) SLIP-ON COUPLER (02N-03H90) FILLER NECK GASKET FUEL TANK ALN HD SCREW (M8-1.25 X 30MM) FUEL CAP LOCK STRAP PIN ROLL PIN (1/8" X 5/8") FLG LK BOLT (5/16-NC X 1-1/4") FLG LOCKNUT (5/16-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141573

40

41

42

43

44

45

46

47

48

49

50

NOTES:

ID0134963

51

HYDRAULICS

ID0135071

52

53

54

55

56

SUPPLY & RETURN HYDRAULICS

13

T OU IN

2 1 4

14

3

8 8

5

6 7 10 11 9

12

01

9

ID0148472

57

SUPPLY & RETURN HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 1 1 1 1 1 1 2 2 1 1 1 1

CONNECTOR (12O-12S45) CONNECTOR (12S-12O90) HYD HOSE (12OFX-170"-3000) HYD HOSE (12OFX-160"-3000) QDC BODY (16-16SF) QDC ADAPTER (16-16SF) ABRASION SLEEVE (2.54" X 150") CONNECTOR (16S-16S45) CONNECTOR (16S-12O) CONNECTOR (16S-16S) SHUTOFF VALVE (16S-16S) HYDRAULIC MANIFOLD CONTROL VALVE UNION (12OF-12OM90)

154-251 154-270 515-419 515-382 159-362 159-361 117-711 514-239 154-367 514-011 120-074 159-276 158-899 154-457

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148472

58

METERING CONTROL HYDRAULICS

3

1 3 2

01

ID0141158

59

METERING CONTROL HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

500-294 154-749 154-322

QTY

1 1 2

DESCRIPTION

REMARKS

PLUG (10S) HOSE (08O-08O90S-18"-3000) CONNECTOR (10S-08O90)

NOT SHOWN:

FOOTNOTES:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

NOTE:

01

ID0141158

60

ROTATION HYDRAULICS 4

3

5

2

1

7

6 12 7 9 10 9

11

13

14 15

8

01

ID0148471

61

ROTATION HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

1 1 1 1 1 1 2 1 2 1 1 1 1

14.

15.

514-035 154-288 154-339 114-016 217-551 154-963 515-386 154-410 154-308 154-278 515-385 117-710 158-881 500-711 500-758 154-220 515-189

1 1

DESCRIPTION

REMARKS

CONNECTOR (10S-10O90-04O) CONNECTOR (10S-10O90) CONNECTOR (04N-04O) PIPE ELBOW (1/4-NPT) PRESSURE GAUGE HOSE (04OFX45-24"-3000) HOSE (10OFX90S-208"-3000) CONNECTOR (04O-04O90) CONNECTOR (10O-12S) CONNECTOR (04S-04O) HOSE (04OFX45-135"-3000) ABRASION SLEEVE (2.38" X 210") HYDRAULIC MOTOR SEAL REPAIR KIT SHAFT SEAL REPAIR KIT CONNECTOR (04O-06S) HOSE (04OFX90-88"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148471

62

CARRIAGE THRUST HYDRAULICS 9

4 1 15

2 4

14 19

1

3

16

20

2 11

11

11 12

18

10

8

7

6

5 13 17

01

ID0148482

63

CARRIAGE THRUST HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

514-044 154-715 154-984 154-399 154-301 154-252 515-148 159-276 158-899 158-760 190-067 154-220 158-600 154-298 154-339 114-016 217-551 115-926 154-276 154-743 154-985

QTY

2 2 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

SPEC FITTING (10OFX-10O-04O) HOSE (04O-04O90S-18"-3000) HOSE (10O90FX-170"-2750PSI) CONNECTOR (10S-10045) CONNECTOR (10S-10O) CONNECTOR (04S-04O90) HOSE (04OFX90-10"-3000) HYD MANIFOLD CONTROL VALVE HYDRAULIC MOTOR SEAL KIT CONNECTOR (06S-04O) HYD SHUTTLE VALVE CONNECTOR (10S-10O90) CONNECTOR (04N-04O) PIPE ELBOW (1/4-NPT) PRESSURE GUAGE HOSE SLEEVE (425-28-170") CONNECTOR (08S-04O90) HOSE (04O-04O90S-23"-3000) HOSE (10OFX-160"-2750)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148482

64

65

66

67

68

69

70

AUXILARY PUMP & HYDRAULICS

3 TO SELECTOR VALVE

1

2

1

14

4

6 13

5

12

13

8 10 7 9

11

01

ID0141718

71

AUXILARY PUMP & HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

DESCRIPTION

515-102 154-833 115-934 155-255 154-188

2 1 1 1 1

HOSE (08O-08O-82"-3000) HOSE (08O-08O90S-24"-3000) HOSE SLEEVE (1.75" X 100") BK SLIP-ON COUPLER (16S-16H) SLIP-ON COUPLER (16S-16H90)

155-146

1

SLIP-ON COUPLER (12S-16H90)

154-322 1 154-234 1 154-266 1 154-299 1 154-418 1 158-681 1 500-756 116-460 AR 110-133 2 158-330 1

CONNECTOR (10S-08O90) CONNECTOR (12S-080) UNION RUN TEE (08OFX-08O-08O) RUN TEE (08S-08O-08O) UNION (08OF-08SM90) AUXILIARY RELIEF VALVE SEAL REPAIR KIT BULK HOSE (1" ID) WORM CLAMP (1-1/16"-1-15/16") HYDRAULIC PUMP

500-470

-

SEAL REPAIR KIT

158-009

1

HYDRAULIC PUMP

REMARKS

ENDS WITH S/N ENDS WITH S/N BEGINS WITH S/N BEGINS WITH S/N

JT1210 JT2511 JT1210 JT2511

ENDS WITH S/N ENDS WITH S/N

JT1210 JT2511

BEGINS WITH S/N BEGINS WITH S/N

JT1210 JT2511

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF SAE AND ORS O-RINGS.

01

ID0141718

72

SELECTOR VALVE HYDRAULICS

14

6 9

2

8

5 4 1 8

FROM PUMP RELIEF VALVE

6

3

5

9

3 TO TANK 4

7

4 16

10

11 17

15

12

12

13

01

ID0148469

73

SELECTOR VLAVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

158-510 110-585 157-060 106-331 106-387 154-235 154-254 154-233 154-740 154-739 115-754 154-720 159-276 154-307 154-256 158-674 500-845 500-846 115-713 115-811 155-074

QTY

1 1 2 2 2 4 2 2 1 2 2 1 2 1 1 1 1

DESCRIPTION

REMARKS

SELECTOR VALVE KNOB (3/8-NC, BLK) QUAD RING (116 D70) SCREW (M10-1.5 X 50MM) HX FLG LK NUT (M10-1.50) CONNECTOR (08S-08O90) CONNECTOR (08O-08O90-LNG) CONNECTOR (08S-08O) HOSE (08O-080905-26"3000 PSI) HOSE (080FX-32"-3000PSI) ABRASION SLEEVE (1.59" X 30") HOSE (08O-20"-3000PSI) HYDRAULIC MANIFOLD CONNECTOR (080-16S) UNION (080-080F90) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) ABRASION SLEEVE (1.59" X 24") ABRASION SLEEVE (1.59" X 20") PLUG (08S, ALN)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148469

74

GROUND DRIVE HYDRAULICS 3

7 5

4

6

13

16 6

13

5

6

14 16

13 15 14

2

12 6

15

14 1 15 14

11

12

15

3

11 10

7

9

11

10

8

11 10 9 9 8

8

17

10 9

17 8

01

ID0149309

75

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

1 1 1

HOSE RETAINER SCREW (M8-1.25 X 40MM 10.9) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) SCREW (M8-1.25 X 60MM) CONNECTOR (04O-06S) HOSE (04OFX-50"-3000) ABRASION SLEEVE (1.59" X 40") CONNECTOR (08O-10S45) REDUCER STEM (04O) REDUCER NUT (08OF) HOSE (04OFX-62"-3000) SCREW (M8-1.25 X 75MM) FLG LOCKNUT (M8-1.25) CONNECTOR (04O-08S90) CONNECTOR (04O-08S) HYDRAULIC VALVE RELIEF CARTRIDGE HYDRAULIC MOTOR SEAL REPAIR KIT

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

358-949 106-063 158-674 500-845 500-846 106-570 154-220 154-669 115-737 154-264 154-248 154-272 154-681 105-292 106-386 154-276 154-261 158-676 500-819 158-726 500-658

3 4 4 2 4 4 4 4 2 6 4 4 2 1 -

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0149309

76

77

78

79

80

STABILIZER HYDRAULICS 8

1 2

1 10 2

3 9 9 3

4

6 5 7

7 6

7

6 7

5

6

01

ID0141677

81

STABILIZER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

154-220 515-099 154-250 155-623 154-346 154-342 156-059 158-674 500-845 500-846 151-045 115-935

QTY

DESCRIPTION

2 2 2 1 2 4 4 2 1

CONNECTOR (06S-04O) HOSE (04O-04O-72"-3000) CONNECTOR (04O-06S45) CHECK VALVE BRANCH TEE (06O-06O-06S) CONNECTOR (06S90-06O) LINE CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM) HYDRAULIC CYLINDER ABRASION SLEEVE (1.75" X 70")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141677

82

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0

2

1 3 4 5

6

7

05

ID0022952

83

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-045 190-166 150-779 150-295 106-097 150-776 150-773 150-427

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYLINDER (2.5" X 1.25" X 8") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (3") FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

U-SEAL INSTALLER (1" - 1.4") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 180-200 FT-LBS (245-270 N.M)

NOTE:

05

ID0022952

84

TILT HYDRAULICS

11

1 2

1 2 3

7 6

8

7

4

9 1

6

5

10

01

ID0141688

85

TILT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

154-220 154-966 115-902 151-084 155-623 154-226 154-701 154-364 106-093 106-385 158-674 500-845 500-846

QTY

4 2 1 1 1 1 2 1 2 2 -

DESCRIPTION

REMARKS

CONNECTOR (06S-04O) HOSE (04OFX-95"-3000) ABRASION SLEEVE (1.59" X 100") CYL (2.5" X 1.250" X 2.500") CHECK VALVE CONNECTOR (06S-04O90) HOSE (04O-14"-3000) CONNECTOR (04O-06S90 ORF 04O) SCREW (M6-1 X 45MM) FLG LK NUT (M6-1) CONTROL VALVE LEVER (M8 X 145MM) LEVER (M8 X 165MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141688

86

87

88

SELECTOR VALVE

2

4

4 3 2 1

05

ID0092125

89

SELECTOR VALVE REF PART NO. NUMBER

1.

2.

3.

4.

QTY

155-690 110-585 500-289 115-545 500-290 500-291

DESCRIPTION

1 2 1 1 2

HYD SELECTOR VALVE KNOB (3/8-NC, BLACK) EXTERNAL SNAP RING (.750") EXTERNAL SNAP RING (.75") LOCK WASHER (7/16") SQUARE RING (113 D70)

REMARKS

INCL REF NO.'S 1 THRU 4

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0092125

90

NOTES:

ID0134963

91

FLUID SYSTEMS

ID0135021

92

WATER SYSTEM 24

18 TO WATER SWIVEL

12

21 11

25 26 23

14

22

13 16 2

6 3 8 7

9 15 1 19 20 10

17

4 27

01

5

ID0148484

93

WATER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

115-924 116-640 154-455 154-351 515-415 515-099 154-282 154-271 514-239 159-160 217-543 106-595 154-339 114-016 159-260 190-771 515-387 159-276 338-127 514-084 115-121 338-128 106-561 358-949 154-353 106-329 106-385 155-184

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

ABRASION SLEEVE (1.59" X 88") ABRASION SLEEVE (1.59" X 150") TEE (12O-12O-12O) CONNECTOR (12N-12O) HOSE (12OFX90-84"-3000) HOSE (04OFX-72"-3000) REDUCER BUSHING STEM (04O) REDUCER BUSHING NUT (12OF) CONNECTOR (16S-16S45) FLOW CHECK (12NF-12NF) MUD GAUGE (3000 PSI) SCREW (M6-1 X 60MM) CONNECTOR (04N-04O) PIPE ELBOW (1/4-NPT) QDC BODY (16-16SF-3000) SEAL KIT HYD HOSE (12OFX-145"-3000) HYDRAULIC MANIFOLD HOSE BRACKET REDUCER (16S-12NF) PIPE NIPPLE HOSE CLAMP PRVLG TRQ LOCKNUT (M8-1.25) HOSE RETAINER CONNECTOR (12N-12O90) SCREW (M8-1.25 X 50MM) FLG LOCKNUT (M6-1) PLUG (16S)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148484

94

95

96

97

98

99

100

101

102

WATER SUPPLY POWER

9

TO TOP OF DRILLING FLUID TANK 25

7 3 2

6

4

13 17

11

10

12

5 TO HOSE REEL 27 OR BULKHEAD W/O HOSE REEL

19

26 14

1

16

8

15

24

20 22 22

23

18 16

21

01

ID0148409

103

WATER SUPPLY POWER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

115-207 1 110-353 1 116-094 AR 155-136 1 115-208 1 115-273 1 155-287 1 159-310 159-312 514-152 1 158-362 1 197-161 1 500-854 3 500-855 3 500-856 3 114-021 1 115-151 1 514-033 1 115-151 1 155-210 1 115-115 1 158-579 2 110-538 155-084 1 115-213 1 159-242 1 159-222 155-204 1 116-047 AR 110-250 2 155-205 1 155-188 1 115-110 1 155-209 1 154-353 1

DESCRIPTION

NIPPLE (20N-2") WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1") SLIP-ON COUPLER (16N-16H) ELBOW (16NF-16NF90) PIPE NIPPLE (16N-6") RELIEF VALVE (1750 PSI) 1-1/2" TRIPLE SEAL BALL & SEAT SPRING KEEPER W/ SEAL REDUCER (24N-20NF) DRILLING FLUID PUMP REBUILT DRILLING FLUID PUMP SEAL PLATE S/O COUPLER (02N-02H90) S/O COUPLER (02N-02H90) NIPPLE (12N-3-1/2") REDUCER (16N-12NF) TEE (16NF) REDUCER (16N-12NF) CONNECTOR (08N-08N) STREET ELBOW (08N-08NF90) SHUT-OFF (08NF-08NF) VALVE LEVER SERVICE TEE (12N-12NF-12NF) PIPE NIPPLE Y-BR STRAINER (24NF-24NF-08NF) FILTER SCREEN FHC ADAPTER (20-24N) BULK HOSE (1-1/2" ) WORM CLAMP (1-1/4" TO 2-1/8") FHC BODY (20-24H) SLIP-ON COUPLER (24N-24H) PIPE PLUG REDUCER (12N-08NF) CONNECTOR (12N-12O90)

REMARKS

SOLD PER 1"-USE 103"

SOLD PER 1"-USE 24"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148409

104

105

106

107

108

109

110

111

112

MUD SYSTEM

21

35 32

1

TANK IN

12 37 35

30 31 FLOW

36

16

34

23

5

22 3

27

4

14 20

16 TANK OUT

13

1

22

25

34

42

15

40

25

35

7 2 24

29

19

28 39

6

11

32

41 18

13

38

35

26 26

8

18 26 17

9 10 41

11 10 11

01

11 13

ID0140827

113

MUD SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

100-902 105-873 4 155-690 1 158-346 1 182-174 1 158-748 1 500-458 1 355-614 1 355-615 1 105-826 2 105-162 2 105-118 4 105-814 12 355-616 1 105-003 6 154-325 1 154-391 2 154-300 2 115-269 2 120-023 2 154-936 1 515-216 1 514-203 1 155-204 1 156-506 1 105-285 2 105-874 8 115-040 2 166-837 1 110-630 AR 110-632 AR 115-045 1 115-261 1 116-047 AR 116-047 AR 155-205 110-250 105-132 156-505 355-301 355-796 105-151 154-323 155-188 110-141

1 4 2 1 1 1 2 1 2 1

DESCRIPTION

MUD MIXING SYSTEM FLG LK BOLT (5/16-NC X 1") SELECTOR VALVE CENTRIFUGAL PUMP DOUBLE UNIVERSAL JOINT HYDRAULIC MOTOR SEAL REPAIR KIT PUMP MOUNT VALVE MOUNT FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 2-1/4") WASHER (3/8") FLG LOCKNUT (3/8-NC) COVER FLG LOCKNUT (5/16-NC) UNION BRANCH TEE (100FX-10O-10O) CONNECTOR (08S-10O) CONNECTOR (10O-12S90) TEE (24NF) SHUT-OFF (24NF) HOSE (10O-10O90S-150"-3000PSI) HOSE (10OFX45-132"-3000PSI) S/O COUPLER (24N-24H90) FHC ADAPTER (20-24N) HYDRAULIC LINE (.625") BOLT (5/16-NC X 1-3/4") FLG LK BOLT (3/8-NC X 1-1/2") NIPPLE (24N-3") KEY (3/16 X 1-1/4) DUST PLUG (1-1/2") DUST CAP (1-1/2") STREET ELBOW (24N-24NF45) REDUCER (24N-16NF) BULK HOSE (1-1/2" ID-44PSI) BULK HOSE (1-1/2" ID-44PSI) TRANSFER HOSE (25' OPTIONAL) FHC BODY (20-24H) WORM CLAMP (1-1/4" TO 2-1/8") BOLT (7/16-NC X 1-1/2") HYDRAULIC LINE (.625") PUMP SUPPORT PLATE PUMP SUPPORT PLATE LOCKNUT (7/16-NC) CONNECTOR (10O-08S90) S/O COUPLER (24N-24H) DRAIN (04N)

REMARKS

SOLD PER 1"-USE 23" SOLD PER 1"-USE 14"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140827

114

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

115

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

116

ANTIFREEZE TANK

1

2

2

3

6

4

5

C

804-734

117

ANTIFREEZE TANK REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

364-089 155-234 157-489 343-079 106-162 106-386 105-836

QTY

DESCRIPTION

1 2 1 1 3 3 4

FLUID TANK CONNECTOR (12NF-12NF, BK) BK CONNECTOR (12NF, POLY) TANK MOUNT FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) FLG LOCK BOLT (1/4-NC X .500")

REMARKS

OBSOLETE SEE FOOTNOTE 1

FOOTNOTES

1. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

C

804-734

118

ANTI-FREEZE LINE

2

14

TO ANTI-FREEZE TANK

1

3

4

5 6 7 8 9 10 13

9 8

12

7 11

01

ID0148457

119

ANTI-FREEZE LINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

115-174 1 155-108 1 159-088 1 115-120 1 115-151 1 120-067 1 155-232 2 155-233 2 110-353 2 116-094 AR 115-208 1 115-273 1 115-236 1 158-362 158-418 197-170 -

DESCRIPTION

NIPPLE (12N-1.500" LG) UNION (08S-12NFX) QDC BODY (08-08SF) STREET ELBOW (12N-12NF90) REDUCER (16N-12NF) SHUT-OFF (16NF-16NF) FHC ADAPTER (16-16N) FHC BODY (16-16H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1") ELBOW (16NF-16NF90) NIPPLE (16N-6") REDUCER (20N-16NF) DRILLING FLUID PUMP-MUD DRILLING FLUID PUMP-MUD REBUILT 158-418 FLUID PUMP

REMARKS

USE 30"

NOT USED ON 1200 PSI OPTION 1500 PSI OPTION 1200 PSI OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0148457

120

121

122

123

124

125

126

NOTES:

ID0134963

127

ELECTRICAL

ID0135070

128

129

130

131

132

133

134

ELECTRICAL DIAGRAM ENGINE/FRAME

RED ORG BLU

RED

RED ORG BLK

ORG/GRN

ORG BLK

BLK

3

4

B+

1

D+

WHT/BLK RED

THROTLE SOLENOID FUSE RED

MAIN FUSE

2

ALTERNATOR D-

2

W

HAZARD STROBE

7

CPH

5

RED

FUEL SOLENOID

1

S

THROTTLE SOLENOID

B M

6 STARTER

BLK

RED BLK

BLK

RED

GRA ORG/GRN WHT/GRN

8 WHT/BLU

ORG GRA OUT

BLK

BLU

85

9

30

85

THROTTLE PULL RELAY

BLU

27

RED

BLK 87

86

BLK DELAY TIMER

WHT/BLK RED

87

ORG/RED

10

86

ENGINE OIL PRESSURE SWITCH

30

REMOTE START RELAY

ENGINE OIL TEMPERATURE SWITCH IGNITION SWITCH

10 ORG ORG/GRN BLK

GND ST ACC

BLK/WHT

BLK ORG BLK

6

3

5

2

4

1 8

7

WHT/BLK

12

HOUR METER

G

I

ORG

G

HAZARD STROBE RELAY A1

4

ORG

3

5

2

4

1

7

8

5

3

5

2

BLK BLK 1 4

ORG 6

3

16

ORG

ORG

20

S

ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE

YEL/BLK

11

WHT RED 1

WHT/BLU BLK

17

28 15

VOLT METER

14

RED

13

FLUID CONTROL BYPASS SWITCH

WHT/GRN

BRN

IGN BAT

21 THROTTLE SWITCH

18

KILL RELAY A2

2

ORG/BLU OIL PRESSURE SHUTOFF RELAY A3

1

I

FUEL GAUGE

4

25

RED

3

HAZARD STROBE ALARM

BLK

19

5

2

ORG/BLK

WHT/BLU ORG

BRN

OIL TEMPERATURE FUEL SHUTOFF RELAY A4

1 4 3

5

2

FUEL SENDER ORG/GRN WHT/GRN WHT/BLK

WHT/RED 1

START BYPASS A5

4

ORG

22

3

5

2

BLK BLK ORG/RED RED/BLK

26 23 BLU LT GRN ORG BLK/WHT BLK

DRILL FLUID CONTROLLER FUSE

BLU LT GRN ORG BLK/WHT BLK BLK/WHT ORG

24

08

FLUID CONTROL SOLENOID

BLK/WHT ORG WHT BLK YEL/BLK ORG LT GRN BLU YEL/RED

RED GRN/BLK ORG/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

REMOTE START RELAY A6

1 4 3

5

2

ORG BLU

BLK 1

YEL/RED

RED/BLK

4 3

5

2

LATCH RELEASE RELAY A7

RED GRN/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

TO JET TRAC

RED/BLK

ID0091003

135

ELECTRICAL DIAGRAM ENGINE/FRAME REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

08

QTY

217-722 1 499-176 215-176 1 215-901 1 214-086 1 217-740 2 195-862 1 217-731 1 215-016 1 106-175 1 106-040 2 217-041 1 217-720 217-124 215-478 215-175 1 217-518 1 217-711 1 217-876 1 105-185 2 105-811 2 217-701 2 105-820 2 105-832 2 215-129 1 217-763 1 215-2594 1 214-852 1 214-961 214-962 217-020 1 217-046 217-034 1 217-021 1 215-262 1 215-310 1 116-193 1 215-309 1 217-525 1 215-133 1 217-762 1 217-710 7 110-253 5 215-914 1 215-036 1 105-820 2 105-832 2 217-804 1 306-602 1 215-976 1 215-977 1 217-721 1 217-819 1

DESCRIPTION

FUEL SHUT-OFF SOLENOID CONNECTOR PLUG ALTERNATOR ALTERNATOR HARNESS ENG/CONSOLE HARNESS FUSE (MDL, 30 AMP) STARTER STARTER SOLENOID STARTER SOLENOID COVER NUT (M10-1.50) EXT STAR WASHER (#6) STROBE LIGHT (12V DC) BULB (12V DC) LENS (AMBER) BUTT CONNECTORS (14-16 GA) THROTTLE SOLENOID ENGINE OIL TEMPERATURE SWITCH DELAY TIMER (1 SEC) DELAY TIMER (1/2 SEC) BOLT (#10-24 X 1/2, RD SLT) LOCKNUT (#10-24) RELAY (60 AMP, SPST) FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) VOLT METER ROCKER SWITCH (SPDT) HOUR METER IGNITION SWITCH KEY, PAIR SWITCH MOUNTION NUT PILOT LIGHT BULB (12V DC) INSERT (RED) ENGINE OIL TEMP INSERT (RED) ENGINE OIL PSI BATTERY (12V, 925 AMP) BAT CABLE (1 GA X 50", RED) TERMINAL COVER (RED) BAT CABLE (4 GA X 20", BLK) FUEL SENDER FUEL GAUGE ROCKER SWITCH (SPDT) MICRO RELAY (SPDT) POP RIVET (3/16" X ") DRILL FLUID CONTROLLER FUSE (AGC, 2AMP) FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) START BYPASS DELAY BACKUP ALARM UMBILICAL HARNESS UMBILICAL HARNESS OIL PRESSURE SWITCH BATTERY DISCONNECT SWITCH

REMARKS

INCL BULB & LENS

STANDARD HOSE REEL OPTION

ID0091003

136

ELECTRICAL DIAGRAM

19 LT GD

RT A

9 S

TM

16 RL

RT LT

GND

20

5

15

10

BATT

3

4 BRAKE

2

11

1

BRAKE

18

18 8 6

5

6 7

22

21

14

22

21 14 2

12 6 5

6 17 17

13 6

01

17

13 6

ID0140536

137

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-078 2 105-085 3 105-198 1 105-228 1 105-865 4 110-449 28 110-366 16 110-431 16 217-744 1 217-718 1 215-031 1 215-256 1 215-252 215-412 1 215-422 215-423 215-439 2 215-440 215-478 4 215-506 1 217-013 1 217-015 7 215-448 217-016 4 215-449 217-018 1 215-724 1 163-137 2 163-079 2 163-075 2 163-136 2 163-078 2 163-074 2

DESCRIPTION

NUT (1/4-NC) LOCKNUT (1/4-NC) BOLT (1/4-NC X 1-3/4") SCREW (5/16-12 X 1". SLF TAP) BOLT (1/4-NC XŲ") POP RIVET (3/16" X 1/2") TOP RECLOSABLE FASTENER BOTTOM RECLOSABLE FASTENER ELECTRIC BRAKE HAND CONTROL ELECTRONIC BRAKE CONTROL BREAKAWAY SWITCH BATTERY BATTERY LICENSE PLATE LAMP LAMP COVER LAMP LENS (CLEAR) STOP AND TAIL LIGHT RED LENS BUTT CONNECTOR (14/16 GA) RING TERMINAL (5/16") 6-WAY MALE ELECTRIC CONNECTOR RED CLEARANCE SIDE MARKER RED LENS AMBER CLEARANCE SIDE MARKER AMBER LENS 6-WAY FEMALE ELECTRIC CONNECTOR WIRE HARNESS RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE

REMARKS

OPTIONAL OPTIONAL & SEE FOOTNOTE 1 12V/200 AMP OPTIONAL

FOR STOP AND TAIL LIGHTS

FOR RED SIDE MARKER FOR AMBER SIDE MARKER FOR UNITS WITH ELECTRIC BRAKES & INC REF # 16 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18

NOT SHOWN:

FOOTNOTES:

1. THE ELECTRONIC BRAKE CONTROL (#217-718) IS TO BE USED WITH VEHICLES EQUIPPED EQUIPPED WITH ABS BRAKES.

NOTE:

01

ID0140536

138

139

140

SIGNAL CABLES

BEGINS WITH S/N 2N1401

1

2 6

3

5 F E D 7 X1 X2

4 8

05

X3

ID0130483

141

SIGNAL CABLES

BEGINS WITH S/N 2N1401 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

217-041 214-175 214-275 214-429 216-032 215-799 214-287 216-023

QTY

1 1 1 1 -

DESCRIPTION

REMARKS

STROBE LIGHT STROBE PIGTAIL HARNESS CARRIAGE CABLE HARNESS CONTROL MODULE VOLTAGE LIMITER VOLTAGE STAKE CURRENT COIL CABLE CURRENT TRANSFORMER

OBSOLETE OBSOLETE SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1.

REF 8 OBSOLETED. 216-023 REPLACED WITH 101-148.

NOTE:

05

ID0130483

142

143

144

145

146

NOTES:

ID0134963

147

ANCHOR SYSTEMS

ID0135075

148

149

150

151

152

153

154

ANCHORING HYDRAULICS

1

10

19

20 2 13 14

3 11 4 15 16

12

5 1 6 17

7

18 9

8

03

ID0129166

155

ANCHORING HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-579 154-369 154-228 155-481 115-900 110-030 154-222 159-030 159-029 106-477 355-759 106-685 355-497 106-332 110-013 182-092 180-723 115-010 180-760 180-813 106-266 154-421

QTY

DESCRIPTION

REMARKS

1 1 1 2 1 4 2 1 1 2 1 2 3 3 2 1 1 1 4 1 3 1

HYDRAULIC MOTOR CONNECTOR (10S-060) UNION (O60-O60FX90) HOSE (O60FX -185" - 3000) ABRASION SLEEVE CABLE TIE (1/16" TO 4") CONNECTOR (O8S-O6O) QUICK ADAPTER (1/2 X 3/4-SAE) QUICK BODY (1/2 X 3/4-SAE) SCREW (M12-1.75 X 45MM 10.9) MOTOR TROLLEY LOCKNUT (M12-1.75) TROLLEY SPACER SCREW (M10-1.5 X 70MM) HANDLE GRIP YOKE CROSS AND BEARING KIT ZERK (O2N, 22.5) BEARING CAP YOKE FLANGE LOCKNUT (M10-1.50) CONNECTOR (10S-06O90)

SEE FOOTNOTE 1 FOR SEAL KIT

TORQUE TO 72 FT-LBS (98 NM)

NOT SHOWN:

FOOTNOTES:

1. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

03

ID0129166

156

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4

2

1

5

1

6

08

ID0051772

157

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

155-579 155-580 153-280 500-347 155-771 155-760 165-915 105-418 105-501

QTY

DESCRIPTION

REMARKS

1 3 1 1 1 1

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08

ID0051772

158

NOTES:

ID0134963

159

BORING COMPONENTS

ID0135058

160

PIPE AND ACCESORIES

8

4

3

4 2 14

15 5 1

6

16 13 7 11 12

10 9

03

ID0129275

161

PIPE AND ACCESORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 355-835 1 PIPE RACK 2. 105-047 2 LOCKNUT (3/8-NC) 3. 110-161 4 CHAIN 4. 110-289 6 ANCHOR SHACKLE (5/16") 5. 110-368 2 SNAPPER PIN (3/8") 6. 110-858 AR THD PROTECTION CAP 7. 356-207 AR THD PROTECTION PLUG 8. 110-516 2 OBLONG LINK (1-1/2" ID) 9. 256-653 1 TOOL JOINT COMPOUND (2.5 GAL) 10. 259-155 1 PIPE WRENCH 11. 259-199 1 COMPOUND BRUSH (#6) 12. 116-515 1 ROD WIPER 13. 359-486 AR 9.8' DRILL PIPE, PSOD= 1.625 359-485 AR 9.8' DRILL PIPE, PSOD= 1.625 14. 105-031 2 BOLT (3/8-NC X 1") 15. 355-842 2 LOCK BAR 16. 259-375 1 OPEN END WRENCH (1.65")

REMARKS

INCL REF NO.'S 2 THRU 5, 8, 14 AND 15 32.4" LONG

(1.41"-6-FM-API,DS) (1.41"-6-M-API)

(1.41"-6-M X FM-API, L) STEERING RADIUS = 100 FT (1.41"-6-M X FM-API) STEERING RADIUS = 100 FT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0129275

162

163

164

EZ-CONNECT 2

1

3

5

4

15

ID0133457

165

EZ-CONNECT REF PART NO. NUMBER

359-935 359-934 344-557 359-467 368-986 359-438 1. 344-555 359-462 368-334 359-468 359-433 2. 157-193 157-192 157-194 3. 359-223 359-466 359-437 4. 344-556 344-587 344-588 359-463 368-335 368-987 359-434 5. 105-181 105-293

QTY

DESCRIPTION

REMARKS

SEE FOOTNOTES 1, 2 & 10 FITS PT620 & PT621 SEE FOOTNOTES 1, 3 & 10 FITS JT440A, JT910 & JT911 SEE FOOTNOTES 1, 4 & 10 FITS JT1210, JT820, PT1010 & JT920 SEE FOOTNOTES 1, 5 & 10 FITS JT2510, JT2511 & JT2320 SEE FOOTNOTES 1, 7 & 10 FITS JT1720 HD DRILL PIPE SEE FOOTNOTES 1, 6 & 10 FITS JT3510, JT2520 & 860JT C THD PIPE

2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

EZ-CONNECT ASS'Y (1.41-6, PT621) EZ-CONNECT ASS'Y (1.41-6, JT440) EZ-CONNECT ASS'Y (1.41-6, JT920) EZ-CONNECT ASS'Y (1.63-6) EZ-CONNECT ASS'Y (2610T 1.69-6) EZ-CONNECT ASS'Y (1.94-4) EZ-CONNECT PIN (1.50-6 X 1.41-6) EZ-CONNECT PIN (1.88-6 X 1.63-6) EZ-CONNECT PIN (1.88-6 X 1.81-6) EZ-CONNECT PIN (2.00-6 X 1.69-6) EZ-CONNECT PIN (2.00-6 X 1.94-4) O-RING (031 D90) POLYURETHANE O-RING (028 D90) POLYURETHANE O-RING (032 D90) POLYURETHANE COLLAR (2.5") COLLAR (3.0") COLLAR (3.25") EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.50-6 X 1.41-6) EZ-CONNECT BOX (1.88-6 X 1.63-6) EZ-CONNECT BOX (1.88-6 X 1.81-6) EZ-CONNECT BOX (2.00-6 X 1.69-6) EZ-CONNECT BOX (2.00-6 X 1.94-4) BOLT (3/8-NC X 1/2 ") BOLT (1/2-NC X 3/4 ")

OBSOLETE

SEE FOOTNOTE 10 SEE FOOTNOTE 10

FOOTNOTES:

1. LUBE THREADS & SHANK BEFORE ASSEMBLY AND EVERY BORE WITH TOOL JOINT COMPOUND. 2. EZ-CONNECT ASS'Y (359-935) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-588 (EZ-CON. BOX), 1X 359-223 (COLLAR).

3. EZ-CONNECT ASS'Y (359-934) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-587 (EZ-CON. BOX), 1X 359-223 (COLLAR).

4. EZ-CONNECT ASS'Y (344-557) INCL'S: 2X 344-555 (EZ-CON. PIN), 2X 157-192 (O-RING), 1X 105-181 (SCREW), 1X 344-556 (EZ-CON. BOX), 1X 359-223 (COLLAR).

5. EZ-CONNECT ASS'Y (359-467) INCL'S: 2X 359-462 (EZ-CON. PIN), 2X 157-193 (O-RING), 1X 105-293 (SCREW), 1X 359-463 (EZ-CON. BOX), 1X 359-466 (COLLAR).

6. EZ-CONNECT ASS'Y (359-438) INCL'S: 2X 359-433 (EZ-CON. PIN), 2X 157-194 (O-RING), 1X 105-293 (SCREW), 1X 359-434 (EZ-CON. BOX), 1X 359-437 (COLLAR).

7. EZ-CONNECT ASS'Y (368-986) INCL'S: 2X 359-468 (EZ-CON. PIN), 2X 157-194 (O-RING), 1X 105-293 (SCREW), 1X 368-987 (EZ-CON. BOX), 1X 359-437 (COLLAR).

8. EARLY STYLES USE 106-808 (3/8-NC X ", LOW HD ALN).

9. EARLY STYLES USE 106-811 (1/2-NC X 1", LOW HD ALN).

10. BEFORE INSTALLATION OF RETAINING BOLTS (105-181 & 105-293), APPLY ANTI-SEIZE TO THE THREADS. NOTE:

ALL EZ-CONNECT ASSEMBLIES INCLUDE REFERENCE NUMBERS 1 THRU 5.

15

ID0133457

166

QUICK WRENCH OLD STYLE

17 9

10

13

11

15 16 1 2 3

14

12

6 4

5 7

8

02

ID0140070

167

QUICK WRENCH OLD STYLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

259-825 259-827 259-828 259-829 368-533 110-128 357-656 106-839 106-909 105-836 110-824 357-657 106-843 106-908 357-648 357-647 357-653 359-102 359-103 359-104 368-064 107-154 368-532 107-148 105-702 107-150 357-222 368-530 107-149 110-228

QTY

1 2 2 1 1 2 2 1 1 1 2 1 2 2 2 2 2 1 1 2 2 2 2 1 2 1

DESCRIPTION

QUICK WRENCH ASSEMBLY (2511) QUICK WRENCH ASSEMBLY (440) QUICK WRENCH ASSEMBLY (920) QUICK WRENCH ASSEMBLY (2321) VISE WRENCH ASSEMBLY SPRING CLIP PIN (5/32" X 1") WRENCH HANDLE SWIVEL NUT (3/4 ACME, RH) "NS" SWIVEL NUT (3/4 ACME, RH) FLG LOCK BOLT (1/4-NC X 1/2") ADJUSTMENT PIN (1/2" X 2-1/2") SCREW DRIVE HANDLE SWIVEL NUT (3/4 ACME, LH) "NS" SWIVEL NUT (3/4 ACME, LH) 2.40" JAW "NS" 2" JAW 1.88" JAW JAW 1.24" JAW 2.25" JAW 1.63" 2.10" JAW RH PIVOTING NUT WRENCH HANDLE WELDMENT DOWEL PIN (.750" X 2") SET SCREW (3/8-NC X 3/8", CUP) EYE BOLT (3/4-NC X 7-1/4") JAW INSERT WRENCH JAW FLANGE NUT (3/4-NC) LYNCH PIN (7/16" X 2")

REMARKS

INCL REF NO.'S 1 THRU 17, SEE FOOTNOTE 1, 2 INCL REF NO.'S 1 THRU 17, SEE FOOTNOTE 1, 2 INCL REF NO.'S 1 THRU 17, SEE FOOTNOTE 1, 2 INCL REF NO.'S 1 THRU 17, SEE FOOTNOTE 1, 2 INCL REF NO.'S 10 THRU 16

USED ON (2511, 2321) USED ON (440, 920)

USED ON 2511, 2321 USED ON 440, 920 USED ON 2511, 2321 USED ON 2511 USED ON 2511 USED ON 440, 920 USED ON 440, 920 USED ON 920 USED ON 2321

NOT SHOWN:

FOOTNOTES:

1. ALWAYS USE SCREW HANDLE TO PULL WRENCH HANDLES TOWARDS EACH OTHER WHEN MAKING OR BREAKING A JOINT. USING SCREW HANDLE TO PUSH WRENCH HANDLES APART WILL DAMAGE WRENCH ASS'Y AND VOID WARRANTY. 2. INCLUDES VISE WRENCH ASS'Y 368-533.

NOTE:

02

ID0140070

168

WRENCH SET 18

3000 FT-LB & BELOW

3

11

15 14 18 16

12

17

2 3

14 15

13

6 17 13 5 4

1 9 7

10 18 8

01

ID0147673

169

WRENCH SET

3000 FT-LB & BELOW REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

DESCRIPTION

REMARKS

368-731

QUICK WRENCH SET (440)

368-732

QUICK WRENCH SET (920)

368-733

QUICK WRENCH SET (2321)

368-734

QUICK WRENCH SET (2511)

368-735

QUICK WRENCH SET (860)

368-736

QUICK WRENCH SET (RS860)

368-737

QUICK WRENCH SET (3510)

368-761

VISE WRENCH SET

368-533 110-128 2 368-681 2 107-154 2 107-198 1 183-846 2 357-657 1 368-693 AR 368-692 AR 368-691 AR 368-690 AR 368-689 AR 368-688 AR 368-687 AR 368-686 AR 368-685 AR 368-936 AR 368-682 AR 368-683 AR 368-684 AR 368-694 AR 105-250 AR 105-472 AR 107-235 AR 105-021 1 368-532 1 369-042 1 107-148 2 105-702 2 107-150 2 357-222 2 368-530 1 369-043 1 107-149 2 110-228 2

VISE WRENCH ASS'Y SPRING CLIP PIN (5/32" X 1") WRENCH HANDLE RH PIVOT NUT LH PIVOT NUT ADJUSTMENT PIN (16MM X 84MM) SCREW DRIVE HANDLE 1.24" JAW 1.63" JAW 1.88" JAW 2.00" JAW 2.10" JAW 2.25" JAW 2.35" JAW 2.40" JAW 3.00" JAW 3.46" JAW 3.75" JAW 4.25" JAW 4.5" BIT BLOCK 6" BIT BLOCK BOLT (1/2-NC X 4.25") BOLT (1/2-NC X 5") BOLT (1/2-NC X 6.50") NUT (1/2-NC) WRENCH HANDLE WRENCH HANDLE DOWEL PIN (3/4" X 2") SETSCREW (3/8-NC X 3/8", ALN) EYE BOLT (3/4-NC X 7-1/4") JAW INSERT WRENCH JAW WRENCH JAW FLG NUT (3/4-NC) LYNCH PIN (7/16" X 2")

INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 1 THRU 18 (INCLUDING 368-533 VISE WRENCH ASS'Y) SEE FOOTNOTE 1 & 2 INCL REF NO.'S 3, 4, 6, 18 & 2X 368-533 SEE FOOTNOTE 1 & 3 INCL REF NO.'S 11 THRU 17

QTY

USED ON 4" 87B HOUSING

USED ON 4.5" TCI & MILL TOOTH ROCK BITS USED ON 6" TCI & MILL TOOTH ROCK BITS

FOOTNOTES:

1. ALWAYS USE SCREW HANDLE TO PULL WRENCH HANDLES TOWARDS EACH OTHER WHEN MAKING OR BREAKING A JOINT. USING SCREW HANDLE TO PUSH WRENCH HANDLES APART WILL DAMAGE WRENCH ASS'Y AND VOID WARRANTY. 2. ONLY THOSE JAWS REQUIRED TO LOOSEN AND TIGHTEN DOWN HOLE TOOLS ASSOCIATED WITH THIS MACHINE ARE INCLUDED IN WRENCH ASS'Y. 3. VISE WRENCH SET (368-761) WILL FIT PIPE DIA. 1.50" THRU 3.50" O.D.

01

ID0147673

170

PITCH BEACON 2 SEE FOOTNOTES

15 3

1

4

5 7 6

8

9 10 11

14

10

9

9 12

13

04

OLD STYLE

9

ID0103981

171

PITCH BEACON REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

DESCRIPTION

358-882 PITCH BEACON ASSEMBLY 355-818 PITCH BEACON ASSEMBLY 358-883 PITCH BEACON ASSEMBLY 358-343 PITCH BEACON ASSEMBLY 358-894 BEACON TUBE ASSEMBLY 355-752 BEACON TUBE ASSEMBLY 358-825 1 DRILL HEAD (2 1/2") 355-682 1 DRILL HEAD (2-1/2") 155-074 1 PLUG (08S, ALN) 117-020 1 COMPRESSION SPRING 125-084 1 BALL (1/2") 106-641 1 DOWEL PIN (1/4" X 1") 358-881 1 BEACON TUBE 355-681 1 BEACON TUBE 106-323 4 BOLT (3/8-NC X 5/8", ALN) 259-198 1 ALLEN WRENCH (5/16" HEX) 157-101 2 0-RING (031 D70) 157-117 2 BACKUP O-RING (PARBAK) 184-555 1 PITCH BEACON SLEEVE 357-635 1 END CAP (DRILL PIPE) 355-330 1 END CAP (DRILL PIPE) 358-824 1 END CAP (DRILL PIPE) 358-311 1 END CAP (DRILL PIPE) 184-474 1 SLEEVE 155-238 AR FLUID NOZZLE (04) 155-239 AR FLUID NOZZLE (05) 155-290 AR FLUID NOZZLE (06) 155-292 AR FLUID NOZZLE (08)

REMARKS

INCL REF NO.'S 1 THRU 12 & 15 (155-290). SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL NO.'S 1 THRU 11 & 13 & 15 (155-290), USE ON JT2511 & 2320. SEE FN1 SEE FOOTNOTE 2 INCL REF NO.'S 6, 9, 10, AND 11

USE ON JT2511-2320 OLD STYLE PITCH BEACON

NOT SHOWN:

FOOTNOTES:

1. ASSEMBLIES 358-882 AND 358-883 REQ. TWO (259-358) 2.25" WRENCHES AND TWO (259-300) CHEATER PIPES. SEE TRANSMITTER HOUSING PAGE FOR COMPONETS. 2. OLD STYLE ASSEMBLIES 355-818 AND 358-343 REQ. ONE (259-289) 2.02" WRENCH AND ONE (259-358) 2.25" WRENCH ,NOT SHOWN.

NOTE:

04

ID0103981

172

2.5" X 2.75" HEAD 84BRP BEACON HOUSING OLD STYLE SEE 3-7.1

2 13 1

3 4 5

7 6

8

9 10 11

10 9 12

02

ID0147835

173

2.5" X 2.75" HEAD 84BRP BEACON HOUSING OLD STYLE SEE 3-7.1 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

368-654 358-894 368-613 159-461 117-020 125-084 106-641 358-881 106-080 259-198 157-101 157-117 184-555 357-635 149-200

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 13 INCL REF NO.'S 6, 9, 10, AND 11

1 1 1 1 1 1 7 1 2 2 1 1 1

2-1/2-84BRP-275H PITCH B/H BEACON TUBE ASSEMBLY DRILL HEAD (2.75") (2-1/2 HSG) BEACON BUDDY (08S) COMPRESSION SPRING DETENT BALL (1/2") DOWEL PIN (1/4" X 1") BEACON TUBE SCREW (M10-1.5 X 20MM, SOC) ALLEN WRENCH (5/16") 0-RING (031 D70) O-RING (031 D90) PITCH BEACON SLEEVE END CAP NOZZLE (.070 1/4 NPT TC)

203 DEGREE MELTING POINT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEE NOZZLE PAGE 4-1.0 FOR OPTIONS (1/4").

NOTE:

02

ID0147835

174

175

176

2.5" SBRP BEACON HOUSING

3 2

1

12

5

13

7 9 6

14

8

4 15

10

11

01

ID0148135

177

2.5" SBRP BEACON HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

368-341 106-139 357-112 500-077 368-115 105-582 117-020 159-461 125-084 149-201 259-198 368-295 368-195 368-196 105-579 106-323

QTY

DESCRIPTION

REMARKS

2.5" SBRP BEACON HOUSING ASS'Y STUD BOLT (M10-1.50 X 42MM) PLUG O-RING (127 D70) 2.5" SBRP BEACON HOUSING ROLL PIN (1/8" X 3/8") COMPRESSION SPRING BEACON BUDDY (08S) DETENT BALL (1/2") NOZZLE (.100 1/4 NPT TC) ALLEN WRENCH (5/16") PLUG PULLER SBRP BEACON TUBE SBRP BEACON CANOE ROLL PIN (1/4" X 1/2") BOLT (3/8-NC X 5/8", SOC, GD8)

INCL REF NO.'S 1 THRU 15

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

203 DEGREE MELTING POINT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEE NOZZLE PAGE 4-1.0 FOR OPTIONS (1/4").

NOTE:

01

ID0148135

178

TRANSMITTER HOUSING

21 20 15 11 6 2

12 13 14

9 18 3

5 8

19 16

18 10

4

1 7 17

01

ID0140251

179

TRANSMITTER HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

355-799 358-344 106-323 500-266 105-554 259-292 155-237 155-238 155-239 155-290 117-020 106-121 259-198 125-084 102-085 102-016 157-072 220-155 355-307 355-366 355-330 355-329 500-077 155-074 184-250 259-300 259-289 105-832 259-291 354-213 358-311

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 2 2 1 1

DESCRIPTION

TRANSMITTER HOUSING ASSY TRANSMITTER HOUSING ASSY BOLT 3/8-NC X 5/8" GD8) DOWEL PIN (1/8 X 1/2") DOWEL PIN (1/8 X 3/4") PLUG WRENCH FLUID NOZZLE (03) FLUID NOZZLE (04) FLUID NOZZLE (05) FLUID NOZZLE (06) SPRING STUD BOLT HEX WRENCH STAINLESS STEEL BALL BEACON 83BR BEACON 80B O-RING (025 D90) BATTERY (5 PER PAC) BEACON HOUSING 83BR BEACON HOUSING 80B END CAP TRANSMITTER HOUSING PLUG O-RING (127 D70) PLUG WEAR RING CHEATER (60" LG) WRENCH FLANGE LOCKNUT BEACON WRENCH BEACON HOUSING TUBE DRILL PIPE END CAP

REMARKS

JT 2510 AND JT 2320 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 3

SEE FOOTNOTE 2

INCL REF NO.'S 2, 5, 8, 14, 15 & 20; SEE FOOTNOTE 1 INCL REF NO.'S 2, 5, 8, 14, 15 & 20

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BEFORE ASSEMBLING THESE ITEMS USE CLEANER AND APPLY CLEANER AND APPLY LOCTITE 242 (OR EQUIVALENT). REFER TO OPERATOR'S MANUAL FOR COMPLETE ASSEMBLY INFORMATION. 2. S/N BEGINS WITH 3. USED WITH 80B BEACON

NOTE:

01

ID0140251

180

181

182

PULLING ADAPTERS 1

SEE FOOTNOTE 14 SEE FOOTNOTE 11

3

2

SEE FOOTNOTE 14

5

01

4

ID0140061

183

PULLING ADAPTERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

DESCRIPTION

REMARKS

368-231 AR 368-230 AR 368-229 AR 369-744 AR 369-124 AR 369-122 AR 368-352 AR

CONNECTOR 1.41-6-FM/10K M TAB CONNECTOR 1.63-6-FM/20K M TAB CONNECTOR 1.81-6-FM/20K M TAB CONNECTOR 1.94-4FM/ 30K M TAB CONNECTOR 2.52-4 F/M PULL TAB CONNECTOR 3.27-4 F/M PULL TAB CONNECTOR SS 1.41-6-M/30K M TAB

359-132 AR 359-133 AR

CONNECTOR 1.63-6-M/20K M TAB CONNECTOR 1.81-6-M/20K M TAB

369-864 AR 369-865 AR 369-866 AR 369-125 AR 400-803 AR 400-760 AR 401-246 AR 400-818 AR 369-123 AR 368-228 AR 357-480 AR 357-525 AR 368-234 AR 400-781 AR 400-805 AR 400-820 AR 400-583 AR 400-704 AR 368-150 AR 368-379 AR

CONNECTOR 2.06-4 M/10K M TAB CONNECTOR 2.06-4 M/20K M TAB CONNECTOR 1.94-4 M/30K M TAB CONNECTOR 2.52-4 M/M PULL TAB CONNECTOR 2.77-4 SS M/30K M TAB CONNECTOR 2.77-4 DS M/30K M TAB CONNECTOR 3.25-4 M /30K M TAB CONNECTOR 3.25-4 AT M /40K M TAB CONNECTOR 3.27-4 M/M PULL TAB CONNECTOR 1.41-6-FM/FM-PULL TAB CONNECTOR 1.63-6 F/F PULL TAB CONNECTOR 1.81-6-F/F PULL TAB CONNECTOR 1.94-4 F/F PULL TAB CONNECTOR 2.77-4 DS F/30K F TAB CONNECTOR 2.77-4 SS F/30K F TAB CONNECTOR 3.25-4 ATF/FM-PULL TAB CONNECTOR 40K SOC M/30K M TAB CONNECTOR 40K SOC M/40K M TAB CONNECTOR 40K SOCKET F/2.11-4 M CONNECTOR 40K SOCKET F/2.59-4 M

USED ON: PT1010 SEE FOOTNOTE 7 SEE FOOTNOTE 7 USED ON: RS860JT SEE FOOTNOTE 7 SEE FOOTNOTE 8 USED ON: JT4020, SEE FOOTNOTE 9, 11 & 13 USED ON: JT7020, SEE FOOTNOTE 10, 11 & 13 USED ON: JT920, JT920L, PT1010 SEE FOOTNOTE 7 & 12 SEE FOOTNOTE 7, 11 & 12 USED ON: RS860JT, JT1720 SEE FOOTNOTE 7, 11 & 12 USED ON: JT920, JT920L SEE FOOTNOTE 7, 11 & 12 USED ON: JT920, JT920L, JT1720 SEE FOOTNOTE 7, 11 & 12 USED ON: JT2720, JT2720 SEE FOOTNOTE 8,11 & 12 USED ON: JT4020, SEE FOOTNOTE 9, 11 & 13 USED ON: AT27M1 FLUSH PIPE SEE FOOTNOTE 12 USED ON: AT27M1 POWER PIPE SEE FOOTNOTE 12 SEE FOOTNOTE 8 USED ON AT4020, SEE FOOTNOTE 9 USED ON: JT7020, SEE FOOTNOTE 10, 11 & 13 USED ON: PT1010 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 2 & 5 USED ON: RS860JT SEE FOOTNOTE 2 & 5 USED ON: JT3510, JT2720 SEE FOOTNOTE 1 & 6 USED ON: AT27M1 POWER PIPE SEE FOOTNOTE 1 USED ON: AT27M1 FLUSH PIPE SEE FOOTNOTE 1 USED ON AT4020, SEE FOOTNOTE 16 USED ON: JT2720, AT27M1 SEE FOOTNOTE 3 USED ON AT4020, SEE FOOTNOTE 3 USED ON: JT2720, AT27M1 SEE FOOTNOTE 14 & 15 USED ON: JT2720, AT27M1, AT40M1 SEE FOOTNOTE 14 & 15

QTY

FOOTNOTES:

1. INCL 106-899 SHOULDER BOLT & 105-372 LOCKNUT (3/4-NC).

2. INCL 106-418 SHOULDER BOLT & 105-357 LOCKNUT (5/8-NC).

3. INCL 107-615 SHOULDER BOLT & 107-066 LOCKNUT (1-NC).

4. CLEVIS WIDTH = 1-1/8" ; BOLT DIA. = 3/4" 5. CLEVIS WIDTH = 1-1/4" ; BOLT DIA. = 3/4" 6. CLEVIS WIDTH = 1-1/2" ; BOLT DIA. = 1" 7. EYE WIDTH = 1" ; EYE DIA. = 15/16" 8. EYE WIDTH = 1-3/8" ; EYE DIA. = 1-1/16" 9. EYE WIDTH = 1-9/16" ; EYE DIA. = 1-7/16" 10. EYE WIDTH = 1-15/16" ; EYE DIA. = 1-13/16" 11. SEE "NOZZLES" PAGE 4-1.0 FOR NOZZLE OPTIONS. 12. 7/16-20 NOZZLE THD. 13. 7/8-14 NOZZLE THD. 14. SEE "THREAD PROTECTORS" PAGE 20-3.0 FOR THREAD PROTECTORS. 15. INCL 107-136 SHOULDER BOLT & 107-066 LOCKNUT (1-NC).

16. CLEVIS WIDTH = 1-3/4"; BOLT DIA. = 1-3/8" NOTE:

01

ID0140061

184

185

186

BELL PULLERS 3

2 4

1 3 5 2

2

6 5

2 8

2 7

8

2

01

ID0148492

187

BELL PULLERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

355-187 1 105-047 AR 105-098 2 105-539 1 105-022 2 359-294 1 359-298 1 105-104 2

DESCRIPTION

REMARKS

ADAPTER (2", PVC) LOCKNUT (3/8-NC) BOLT (3/8-NC X 3") ROLL PIN (3/8" X 1-3/4") BOLT (3/8-NC X 4") BELL PULLER (2-1/2") BELL PULLER (4") BOLT (3/8-NC X 5")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148492

188

MEDIUM DUTY SWIVEL

12

2

8

7

5 10 1 3

11 4

9

6

02

ID0140739

189

MEDIUM DUTY SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

355-364 355-412 105-410 105-525 182-163 355-362 355-361 355-363 125-083 105-707 157-587 106-456 182-158 355-411

QTY

1 1 1 1 1 1 4 1 2 1 1 1

DESCRIPTION

REMARKS

MEDIUM DUTY HEX SWIVEL ASSEMBLY MEDIUM DUTY SWIVEL ASSEMBLY CASTLE NUT (3/4-NF) ROLL PIN (3/16" X 1-1/4") SPACER SWIVEL BODY HEX SWIVEL CAP SWIVEL STEM BALL BEARING (.984") SET SCREW (1/4-NF X 3/8 ") INTERNAL SEAL (1.494") JAM NUT (2-1/8-NC) SEAL SPACER SWIVEL ADAPTOR

INCL REF NO.'S 1 THRU 11 INCL REF NO.'S 1 THRU 4, 6 THRU 12; SEE FOOTNOTE 3

SEE FOOTNOTE 1 AND 5 SEE FOOTNOTE 2 SEE FOOTNOTE 4

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. PACK BEARINGS AND SEALS WITH MPG GREASE BEFORE ASSEMBLY. FLOOD WITH GREASE AFTER ASSEMBLY. GREASE BEFORE EVERY BORE. 2. TO LUBRICATE, REMOVE REF NO 8 SET SCREW, AND INSTALL 115-003 ZERK. REINSTALL SET SCREW. 3. USE WITH OLD STYLE HEAD FITTINGS. 4. INSTALL ALL SEALS WITH PART NUMBER POINTED AWAY BEARINGS. 5. INSTALL FIRST THREE BEARINGS WITH THICK PART OF OUTSIDE RACE TOWARDS SEALS. LAST BEARINGS GOES IN OPPOSITE.

NOTE:

02

ID0140739

190

HEAVY DUTY SWIVEL 14 13

15

11

12 9 10 7 5 8 6 5

4 3 2

6

17

1

16

02

ID0141219

191

HEAVY DUTY SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

355-624 355-625 355-421 355-422 157-602 355-420 125-296 125-317 184-341 105-435 105-434 355-423 355-424 106-456 355-361 355-411 105-707 259-314 259-315

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1

HEAVY DUTY SWIVEL ASS'Y HEAVY DUTY HEX SWIVEL ASS'Y SWIVEL SHAFT SEAL COLLAR INTERNAL SEAL (2.750") SWIVEL BODY BEARING RACE (3.5") TAPERED ROLLER BEARING (1.750") SHOULDER BUSHING TANG LOCKWASHER (1.583") THRUST LOCKNUT (1.563-NEF) ADAPTOR LOCK RING JAM NUT (2-1/8-NC) HEX SWIVEL CAP SWIVEL ADAPTOR SET SCREW (1/4-NF X 3/8",KNRL) 3.25" WRENCH 4.00" WRENCH

INCL REF NO.'S 1 THRU 12, 14 THRU 17 INCL REF NO.'S 1 THRU 13, 15 THRU 17

OBSOLETE, SEE FOOTNOTES 1 & 4 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. PACK BEARINGS AND SEALS WITH MPG GREASE BEFORE ASSMEBLY. FLOOD WITH GREASE AFTER ASSEMBLY. GREASE BEFORE EVERY BORE. 2. TO LUBRICATE REMOVE REF NO 15 SET SCREW AND INSTALL 115-003 ZREK. REINSTALL SET SCREW. 3. USE WITH OLD STYLE HEAD FITTINGS. 4. INSTALL SEAL WITH PART NUMBER POINTED AWAY FROM BEARINGS.

NOTE:

02

ID0141219

192

4.5" COMPACT REAMER 15 16 2 SEE FOOTNOTE 1

3

4

1

6

SEE FOOTNOTE 8

17

7 8 10 11 9

5 12

14

13 SEE FOOTNOTE 7

01

ID0139914

193

4.5" COMPACT REAMER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

356-278 357-696 357-726 357-699 357-623 357-695 1 357-727 1 357-620 1 358-420 1 351-153 1 358-421 1 105-161 4 105-525 1 105-410 1 106-845 1 125-083 4 157-656 2 357-619 1 106-917 1 167-273 1 115-003 1 110-868 AR 110-867 AR 136-114 AR

DESCRIPTION

REMARKS

4.5" COMPACT FLUTED ASSY 4.5" 1.75 COMPACT 1.41-6 M/20K 4.5" COMPACT REAMER ASSY, HF 4.5" COMPACT REAMER ASSY, STD SWIVEL ASSEMBLY (4.5) 4.5" FLUTED CONE 4.5" FLUTED CONE, HF 4.5" FLUTED CONE, STD SWIVEL BASE BEARING SWIVEL SWIVEL LOCK BOLT (1/4-NC X SOC3/4",) ROLL PIN (3/16" X 1-1/4") CASTLE NUT (3/4-NF) WASHER (.766") BALL BEARING (.984") INTERNAL SEAL (1.125") SWIVEL FLANGE WASHER (1", FELT) SWIVEL SHAFT ZERK (1/4-NF, STR) SHIM (.005") SHIM (.010") CARBIDE TIPPED BIT

INCL REF NO.'S 1 - 5 "OLD STYLE"; SEE FOOTNOTE 2 INCL REF NO.'S 1 (357-695) & 5 - 14; SEE FOOTNOTE 2 INCL REF NO.'S 1 (357-727) & 5 - 14; SEE FOOTNOTE 2 INCL REF NO.'S 1 (357-620) & 5 - 14; SEE FOOTNOTE 2 INCL REF NO.'S 6 - 14; SEE FOOTNOTE 3

SEE FOOTNOTE 5 SEE FOOTNOTE 3 SEE FOOTNOTE 4 DIRT EXCLUSION RING SEE FOOTNOTE 6

NOT SHOWN:

FOOTNOTES:

1. REF NO.'S 2, 3, 4, 15, & 16 ARE USED WITH OLD STYLE FLUTED CONE REAMER. 2. LUBRICATED WITH A HIGH TEMP, EXTREME PRESSURE, WATER REPELENT, LITHIUM COMPATIBLE GREASE DURING ASSEMBLY & AFTER EVERY BORE. 3. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS. 4. SEAL SWIVEL FLANGE USING RTV INDUSTRIAL STRENGTH SILICONE OR EQUIV. 5. INSTALL FIRST BEARING SO THAT THICKER PORTION OF OUTSIDE RACE IS FACING CLEVIS, INSTALL LAST THREE BEARINGS W/THICKER PORTION FACING SWIVEL EYE. 6. EYE WIDTH = 1"; EYE DIA = 13/16" 7. SEE "ANCHOR SHACKLES" PAGE 6-1.0 FOR ANCHOR SHACKLE OPTIONS. 8. REQUIRES (13) 7/16-20 NF NOZZLES. SEE PAGE 4-1.0 FOR SIZE SELECTION. NOTE:

01

ID0139914

194

6.5"/8.5" MODULAR-MATIC COMPACT REAMER SEE FOOTNOTE 8

2 3 1 4 SEE FOOTNOTE 7

8

5 6

11 7 SEE FOOTNOTE 6

9 10

D

12

ID0046815

195

6.5"/8.5" MODULAR-MATIC COMPACT REAMER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

368-942 368-944 401-365 359-195 105-510 1 105-349 1 106-928 1 125-050 3 125-111 1 157-671 2 359-194 1 105-937 6 106-927 1 359-193 1 115-003 1 136-114 AR

DESCRIPTION

REMARKS

6.5"-2.75 COMPACT 2.06-4F/20K 8.5"-2.75 COMPACT 2.06-4F/20K 8.0"-3.00 COMPACT 2.06-4F/20K 6.5" & 8.5" SWIVEL ASS'Y ROLL PIN (1/4" X 1-1/2") CASTLE NUT (1-NF) WASHER (1-3/4") BALL BEARING (1.378") BALL BEARING (1.378") INTERNAL SEAL (1.625") SWIVEL FLANGE BOLT (3/8-NC X 1", SOC) WASHER (1.5", FELT) SWIVEL SHAFT ZERK (1/4NF, STR) CARBIDE TIPPED BIT

INCL SWIVEL ASS'Y & REF NO. 8 INCL SWIVEL ASS'Y & REF NO. 8 INCL SWIVEL ASS'Y & REF NO. 8 INCL REF NO.'S 1 THRU 7, 9, 10 & 11, SEE FOOTNOTE 1

SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3 DIRT EXCLUSION RING SEE FOOTNOTE 5

FOOTNOTES

1. GREASE SWIVEL AFTER ASSEMBLY AND EVERY BACKREAM OPERATION WITH AN EXTREME PRESSURE, HIGH TEMP., WATER REPELLENT, COMPATIABLE GREASE. 2. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS. 3. SEAL SWIVEL FLANGE USING RTV INDUSTRIAL STRENGTH SILICONE OR EQUIV. 4. INSTALL BEARING WITH SEALED SIDE OF BEARING FACING SEALS. 5. EYE WIDTH = 1-1/8"; EYE DIA. = 15/16" 6. SEE "ANCHOR SHACKLES" PAE\GE 6-1.0 FOR ANCHOR SHACKLES OPTIONS. 7. SEE "NOZZLE" PARTS PAGE 4-1.0 FOR AVAILABLE SIZES (7/16).

8. SEE "MODULAR-MATIC ADAPTERS" PAGE 2-1.0 FOR ADAPTER OPTIONS. NOTE:

D

ID0046815

196

OLD 10.5" MODULAR-MATIC COMPACT REAMER

SEE FOOTNOTE 9

2 3 SEE FOOTNOTE 8

1 4

8 5 6 11 7 9

SEE FOOTNOTE 7

10 12

03

ID0140078

197

OLD 10.5" MODULAR-MATIC COMPACT REAMER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

368-946 401-367 359-375 105-540 1 106-067 1 347-782 1 125-110 3 125-112 1 157-138 2 359-374 1 105-282 6 106-898 1 347-785 1 115-003 1 136-114 AR

DESCRIPTION

10.5" 2.75 COMPACT 2.06-4F/30K 10.0" 3.00 COMPACT 2.06-4F/30K SWIVEL ASS'Y (10.5) ROLL PIN (3/8" X 2-1/4") CASTLE NUT (1-1/2 NF) WASHER (1.531") BALL BEARING (2.165", RADIAL) BALL BEARING (2.165", SEALED) INTERNAL SEAL (2.625") SWIVEL FLANGE BOLT (1/2-NC X 1-1/4", SOC) WASHER (2.5", FELT) SWIVEL SHAFT ZERK (1/4NF, STR) CARBIDE TIPPED BIT

REMARKS

INCL SWIVEL ASS'Y & REF NO 8 INCL SWIVEL ASS'Y & REF NO 8 INCL REF NO'S 1 - 7, 9, 10 & 11, SEE FOOTNOTE 1

SEE FOOTNOTE 5 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3 DIRT EXCLUSION RING SEE FOOTNOTE 6

NOT SHOWN:

FOOTNOTES:

1. GREASE SWIVEL ASSEMBLY AND EVERY BACKREAM OPERATION WITH AN EXTREME PRESSURE, HIGH TEMP, WATER REPELLENT, LITHIUM COMPATIABLE GREASE. 2. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS. 3. SEAL SWIVEL FLANGE USING RTV INDUSTRIAL STRENGTH SILICONE OR EQUIVALET. 4. INSTALL BEARING SO SEALED SIDE OF BEARING IS FACING EYE. 5. INSTALL BEARING SO THICK PORTION OF OUTER RACE IS FACING SWIVEL EYE. 6. EYE WIDTH = 1-3/8"; EYE DIA = 1-1/16" 7. SEE "ANCHOR SHACKLES" PARTS PAGE FOR OPTIONS. 8. SEE "NOZZLE" PARTS PAGE FOR AVAILABLE SIZES. 9. SEE "MODULAR-MATIC ADAPTERS" PARTS PAGE FOR OPTIONS. NOTE:

03

ID0140078

198

199

200

201

202

DRILLING CONNECTIONS DRILL PIPE JOINT

7

1

2

3

8

4

5

6

BACK REAMING TOOL STRING JOINT

BIT-BEACON

01

HOUSING

INITIAL DRILLING

ID0149839

203

DRILLING CONNECTIONS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

358-869 359-016 344-514 368-097 159-301 106-880 358-871 358-870 259-290 357-635

QTY

1 1 1 1 1 1 1 1 2 1

DESCRIPTION

REMARKS

TOOL FLAT ADAPTER TRANSITION SUB TRANSITION SUB TRANSITION SUB FILTER SCREEN FILTER HEAD WASHER (1.200") FILTER HOUSING BACKREAMER ADAPTER WRENCH (1.24") DRILL PIPE END CAP

USED ON 440A & 911 ONLY USED ON 440A & 911 USED ON 820 USED ON 1210

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WRENCH 259-290 IS USED WITH (259-300) CHEATER PIPE.

NOTE:

01

ID0149839

204

4-HOLE BITS 21 12

5

1

9 2

6

10

13 BC

11

7

3

WC

4

16

14

20

8

15

17

18

19

34-50-10BC

BIT WIDTH

HOLE QTY

3"

4 QTY

4"

THICKNESS

BEND ANGLE OF BIT

.50"

00 DEG

BC = BARRACUDA

.63"

10 DEG

WC = WELDED CARBIDE

WEAR MATERIAL

HS = HARD SURFACED DURABIT

01

ID0139859

205

4-HOLE BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

12.

359-154 359-156 359-158 359-160 359-162 359-164 359-166 359-168 106-323 AR 355-764 355-766 355-767 355-768 355-769 355-770 355-771 355-772 355-773 355-774 355-775 355-776 355-777 355-778 355-779 355-780 355-781 355-782 355-783 355-784 355-785 355-786 355-787 355-788 355-249

13.

355-248

14.

15.

16.

355-247 355-246 355-177 355-215 355-216 355-176 355-175 355-360 355-715 355-716 355-743 368-499 368-501

11.

17.

18.

19.

20.

21.

DESCRIPTION

34-50-00L DURABIT 34-50-10L DURABIT 34-63-00L DURABIT 34-63-10L DURABIT 44-50-00L DURABIT 44-50-10L DURABIT 44-63-00L DURABIT 44-63-10L DURABIT BOLT (3/8-NC X .625", ALN, 8.8) 34-50-00BC 34-50-00HS 34-50-00WC 34-50-10BC 34-50-10HS 34-50-10WC 34-63-00BC 34-63-00HS 34-63-00WC 34-63-10BC 34-63-10HS 34-63-10WC 44-50-00BC 44-50-00HS 44-50-00WC 44-50-10BC 44-50-10HS 44-50-10WC 44-63-00BC 44-63-00HS 44-63-00WC 44-63-10BC 44-63-10HS 44-63-10WC STEPPED BIT (3.75" WIDE CARBIDE TIPPED) STEPPED BIT (3" WIDE CARBIDE TIPPED) BIT (4" WIDE CARBIDE TIPPED) BIT (3" WIDE CARBIDE TIPPED) BIT (2.25" WIDE CARBIDE TIPPED) BIT (2.5" WIDE CARBIDE TIPPED) BIT (3" WIDE CARBIDE TIPPED) BIT (2.5" WIDE HARD FACED) SAND BIT (3" WIDE HARD FACED) SAND BIT (4" WIDE HARD FACED) SAND BIT (3" WIDE HARD FACED) SAND BIT (3" DOG LEG) 3-WING CUTTER BIT 34-63-10BC STEEP BIT 44-63-10BC STEEP BIT

REMARKS

SUPERSEDED BY 355-768 SUPERSEDED BY 355-769 SUPERSEDED BY 355-769

SUPERSEDED BY 355-769 SUPERSEDED BY 355-774 SUPERSEDED BY 355-775 SUPERSEDED BY 355-775

SUPERSEDED BY 355-775 SUPERSEDED BY 355-780 SUPERSEDED BY 355-781 SUPERSEDED BY 355-781

SUPERSEDED BY 355-781 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 359-162 SUPERSEDED BY 359-154 SUPERSEDED BY 359-162 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156

SUPERSEDED BY 355-175

FOOTNOTES:

NOTE:

01

ID0139859

206

7-HOLE BITS 10

11

5 6

1

BC

12

WC

13

7

2

HS

14

8 3

9

15

4

16 17

X XX X X X X XX X XX X XX X XX X X X X X X X X X X X XX X XX X X X X X X X X X X X XX X XX X X XX XX X X XX X X X X XX X X X XXXX X X X X X X XXXXXX X X X X XX X X

37-63-00BC

THICKNESS

BEND ANGLE OF BIT

.50"

00 DEG

BC = BARRACUDA

4"

.63"

10 DEG

WC = WELDED CARBIDE

5"

.75"

BIT WIDTH

3"

HOLE QTY

7 QTY

WEAR MATERIAL

HS = HARD SURFACED DURABIT

01

ID0139864

207

7-HOLE BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

359-178 359-180 359-182 359-184 106-080 AR 359-186 359-188 359-190 359-192 106-268 AR 356-237 356-238 356-239 356-240 356-241 356-242 356-243 356-244 356-245 356-246 356-247 356-248 357-331 357-332 357-333 357-334 357-335 357-336 357-337 357-338 357-339 357-340 357-341 357-342 357-343 357-344 357-345 357-346 357-347 357-348 357-349 357-350 357-351 357-352 357-353 357-354 357-267 357-110 368-500 368-502 368-503 368-504 357-223

DESCRIPTION

47-63-00L DURABIT 47-63-10L DURABIT 47-75-00L DURABIT 47-75-10L DURABIT BOLT (M10-1.5 X 20MM, ALN,12.9) 57-63-00L DURABIT 57-63-10L DURABIT 57-75-00L DURABIT 57-75-10L DURABIT BOLT (M10-1.5 X 25MM, ALN,12.9) 37-63-00BC 37-63-00HS 37-63-00WC 37-63-10BC 37-63-10HS 37-63-10WC 37-75-00BC 37-75-00HS 37-75-00WC 37-75-10BC 37-75-10HS 37-75-10WC 47-63-00BC 47-63-00HS 47-63-00WC 47-63-10BC 47-63-10HS 47-63-10WC 47-75-00BC 47-75-00HS 47-75-00WC 47-75-10BC 47-75-10HS 47-75-10WC 57-63-00BC 57-63-00HS 57-63-00WC 57-63-10BC 57-63-10HS 57-63-10WC 57-75-00BC 57-75-00HS 57-75-00WC 57-75-10BC 57-75-10HS 57-75-10WC 3-WING CUTTER BIT 5" FLAT STEPPED BIT 37-63-10BC STEEP BIT 47-63-10BC STEEP BIT 57-63-10BC STEEP BIT 57-75-10BC STEEP BIT 57-50-10HS

REMARKS

THIS BOLT IS USED ON ALL .63" BITS.

THIS BOLT IS USED ON ALL .75" BITS. SUPERSEDED BY 356-240 SUPERSEDED BY 356-240 SUPERSEDED BY 356-240 SUPERSEDED BY 356-240 SUPERSEDED BY 356-240 SUPERSEDED BY 356-246 SUPERSEDED BY 356-246 SUPERSEDED BY 356-246 SUPERSEDED BY 356-246 SUPERSEDED BY 356-246

SUPERSEDED BY 357-332

SUPERSEDED BY 357-335 SUPERSEDED BY 357-340 SUPERSEDED BY 357-340 SUPERSEDED BY 357-340 SUPERSEDED BY 357-340 SUPERSEDED BY 357-340 SUPERSEDED BY 357-346 SUPERSEDED BY 357-347 SUPERSEDED BY 357-347

SUPERSEDED BY 357-347 SUPERSEDED BY 357-352 SUPERSEDED BY 357-353 SUPERSEDED BY 357-353

SUPERSEDED BY 357-353 SUPERSEDED BY 359-186

FOOTNOTES:

NOTE:

01

ID0139864

208

SOIL SAMPLER

4

3 2

7

1 5 6

11 10 13 9 15

8

12 16

14

01

ID0148401

209

SOIL SAMPLER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

359-696 359-697 359-698 359-699 356-218 155-730 356-214 356-216 356-217 356-222 356-219 155-794 356-221 356-220 155-880 359-668 359-669 359-670 359-671 359-692

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 12 AND 16 INCL REF NO.'S 1 THRU 11, 13 AND 16 INCL REF NO.'S 1 THRU 11, 14 AND 16 INCL REF NO.'S 1 THRU 11, 15 AND 16

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SOIL SAMPLER (440) SOIL SAMPLER (25/23) SOIL SAMPLER (860) SOIL SAMPLER (3510) NOSE CONE O-RING (129 D70) NOSE CONE GUIDE MISSILE BODY PUSH SHAFT SPECIMAN TUBE STAGE TWO O-RING (124 D70) LOCK TAILPIECE INTERNAL SEAL 440 SOIL SAMPLER ADAPTER 25/23 SOIL SAMPLER ADAPTER 860 SOIL SAMPLER ADAPTER 3510 SOIL SAMPLER ADAPTER SPREADER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0148401

210

2.75" 87 NON-MAGNETIC BEACON HOUSING

12

9 5 8

4

10

11

3 7

6 13

1

2

01

ID0148171

211

2.75" 87 NON-MAGNETIC BEACON HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

368-273 259-198 368-295 106-139 369-113 357-112 500-077 368-272 105-581 117-020 159-461 125-084 149-201 369-132 106-080

QTY

1 1 1

1 1 1 1 1 1 1 2 7

DESCRIPTION

REMARKS

87 2.75 BEACON HOUSING ASS'Y SS ALLEN WRENCH (5/16") PLUG PULLER STUD BOLT (M10-1.50 X 42MM) PLUG PLUG O-RING (127 D70) 87-2.75 BEACON HOUSING SS ROLL PIN (1/2" X 7/8") COMPRESSION SPRING BEACON BUDDY (08S) DETENT BALL (1/2") NOZZLE (.100 1/4 NPT TC) ISOLATOR (END LOAD) SCREW (M10-1.5 X 20MM, SOC)

INCL REF NO.'S 1 THRU 13

SEE FOOTNOTE 2 SEE FOOTNOTE 3

203 DEGREE MELTING POINT SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SEE NOZZLE PAGE 4-1.0 FOR OPTIONS (1-4").

2. USE WITH SPECIAL CYLINDRICAL 87B BEACON ISOLATORS. 3. USE WITH STANDARD ROUND 87B BEACON ISOLATORS.

NOTE:

01

ID0148171

212

GLACIER BIT

2

6

1

5 4 3

8

7

01

ID0139874

213

GLACIER BIT REF PART NO. NUMBER

1.

DESCRIPTION

REMARKS

INCL REF NO.'S 2 THRU 6 SEE FOOTNOTE 1 INCL REF NO.'S 2 THRU 6 SEE FOOTNOTE 1 INCL REF NO.'S 2 THRU 6 SEE FOOTNOTE 2 INCL REF NO.'S 2 THRU 6 SEE FOOTNOTE 3 INCL REF NO.'S 2 THRU 6 SEE FOOTNOTE 3

1 1 1

3.5" GLACIER BIT (2-UNJ) 3.5" GLACIER BIT, STEEP ANGLE 4.0" GLACIER BIT (2-1/4 -12M UNJ) 4.5" GLACIER BIT (2-5/8 -UNJ) 5.250" GLACIER BIT (2-5/8 -UNJ) DOWEL PIN (1/4" X 1") CHECK BALL STOP COMP SPRING DETENT BALL (.437") FLUID PASSAGE SCREW 3.9" JT1720 GLACIER BIT 4.9" JT2720 GLACIER BIT 3.9" JT920 GLACIER BIT O-RING (028 D90, POLYURETHANE) O-RING (924 D90) O-RING (217 D70)

5 5 6

SET SCREW (3/8-NCX5/8", OVAL) SET SCREW 3/8-NC XŲ" KNURL SET SCREW 1/2-NC X 1" KNURL

QTY

368-075 368-935 368-077 368-079 368-078

2.

3.

4.

5.

6.

7.

8.

106-641 368-190 117-116 126-057 368-294 369-930 400-098 400-158 157-192 157-001 155-724

1 1 1 1 1

INCL REF NO. 8 & 107-392 SET SCREWS. SEE FOOTNOTE 4 INCL REF NO. 8 & 107-908 SET SCREWS. SEE FOOTNOTE 5 INCL REF NO. 8 & 107-907 SET SCREWS. SEE FOOTNOTE 6 USED ON 369-930 GLACIER BIT USED ON 400-098 GLACIER BIT USED ON 400-158 GLACIER BIT

NOT SHOWN:

107-392 107-907 107-908

FOOTNOTES:

1. USE ON 84BRP BEACON HOUSING ASSEMBLY 369-432.

2. USE ON 84BRP BEACON HOUSING ASSEMBLY 369-433 & 369-434.

3. USE ON 84BRP BEACON HOUSING ASSEMBLY 369-435.

4. USE ONLY ON 369-855 2.75" (86) TAPERED HEAD HOUSING. 5. USE ONLY ON 400-157 3.25" (86) TAPERED HEAD HOUSING. 6. USE ONLY ON 400-156 2.5" (86) TAPERED HEAD HOUSING. NOTE:

01

ID0139874

214

BREAK-AWAY

1

2

01

ID0148157

215

BREAK-AWAY REF PART NO. NUMBER

1.

2.

QTY

185-999 185-960 AR 185-961 AR 185-962 AR 185-963 AR 185-964 AR 185-965 AR

DESCRIPTION

BREAK-AWAY CONNECTOR KIT BREAK-AWAY BODY 750# BREAK-AWAY PIN KIT 1000# BREAK-AWAY PIN KIT 1500# BREAK-AWAY PIN KIT 2000# BREAK-AWAY PIN KIT 2500# BREAK-AWAY PIN KIT

REMARKS

INCL REF NO.'S 1 & 2 SEE FOOTNOTE 1 DOES NOT INCL PIN KITS. YELLOW ORANGE RED BLUE GREEN

NOT SHOWN:

FOOTNOTES:

1. 185-999 CONNECTOR KIT INCLUDES 5 OF EACH PIN KITS, TWO ALLEN WRENCHES & INSTRUCTIONS.

NOTE:

01

ID0148157

216

217

218

SWIVEL 12,000#

15

14 3

1

4

2

5

6

13

7

8 12 9

SEE FOOTNOTE 6

10 11

01

ID0140019

219

SWIVEL 12,000#

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

368-513 369-195 400-111 368-511 106-418 105-357 105-410 106-845 105-525 125-083 157-656 368-512 106-917 167-273 115-003 105-712 369-086 400-108

QTY

1 1 1 1 1 1 4 2 1 1 1 1 1 1 1

DESCRIPTION

12K SWIVEL ASS'Y 12K SWIVEL 1.94-4 F/TAB 12K SWIVEL 1.94-4 M/TAB 12K SWIVEL END CAP SHLDR BOLT (3/4" X 3.49", 5/8-NC) LOCKNUT (5/8-NC) CASTLE NUT (3/4-NF) WASHER (.766") ROLL PIN (3/16" X 1-1/4") BALL BEARING (.984") INTERNAL SEAL (1.125") SWIVEL HOUSING FELT WASHER (1") SWIVEL SHAFT ZERK (1/4NF, STR) SETSCREW (1/4-NC X 1/4") 12K SWIVEL END CAP 12K SWIVEL END CAP

REMARKS

INCL REF NO.'S 1 THRU 13; SEE FOOTNOTE 1, 4 & 5 INCL REF NO.'S 4 THRU 14; SEE FOOTNOTE 1, 5, 7, 8 & 9 INCL REF NO.'S 4 THRU 13 & 15; SEE FOOTNOTE 1, 8 & 9 LOCKTITE END CAP DURING ASSEMBLY; SEE FOOTNOTE 4

SEE FOOTNOTE 3 SEE FOOTNOTE 2 DIRT EXCLUSION RING SEE FOOTNOTE 5 LOCKTITE SET SCREW DURING ASSEMBLY LOCKTITE END CAP DURING ASSEMBLY, SEE FOOTNOTE 8 LOCKTITE END CAP DURING ASSEMBLY, SEE FOOTNOTE 8

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH A HIGH TEMP, EXTREME PRESSURE, WATER REPELLENT, LITHIUM COMPATIBLE GREASE DURING ASSEMBLY & AFTER EVERY BORE. 2. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS 3. INSTALL FIRST BEARINGS SO THAT THICKER PORTION OF OUTSIDE RACE IS FACING CLEVIS, INSTALL LAST THREE BEARINGS W/THICKER PORTION FACING SWIVEL EYE. 4. CLEVIS WIDTH = 1 1/8"; BOLT DIA. = 3/4" 5. EYE WIDTH = 1"; EYE DIA. = 13/16" 6. SEE " ANCHOR SHACKLES" PAGE 6-1.0 FOR ANCHOR SHACKLE OPTIONS. 7. SEE "MODULAMATIC ADAPTER" PAGE 2-1.0 FOR ADAPTER OPTIONS. 8. MODU;ARMATIC ADAPTERS MUST BE FULLY TORQUED USING SCRIBE LINE METHOD. 9. (1.94-4, DS THDS)

01

ID0140019

220

20,000# SWIVEL 19

SEE FOOTNOTE 10

1

18

3

4

17 16

5

2

6

14

15 7 8 9 13 10

SEE FOOTNOTE 9

11 12

01

ID0140029

221

20,000# SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

DESCRIPTION

368-635 368-634 369-712 400-112 400-236 359-266

1

20K SWIVEL ASS'Y W/EYE 20K SWIVEL ASS'Y 20K SWIVEL ASS'Y 20K SWIVEL WITH PIN 20K SWIVEL ASSEMBLY W/BOX SWIVEL EYE

368-633

1

20K SWIVEL EYE

106-418 1 107-172 1 106-899 1 105-357 1 105-372 1 357-479 1 368-632 1 369-711 1 105-349 1 106-928 1 125-050 3 125-111 1 157-671 2 357-475 1 368-631 1 106-927 1 359-193 1 115-003 1 105-510 1 105-712 1 106-329 16 105-091 16 369-087 1 400-109 1

SHLD BOLT (3/4" X 3.49",5/8-NC) SHLD BOLT (7/8" X 2.31",5/8-NC) SHLD BOLT (1" X 3.062",3/4-NC) LOCKNUT (5/8-NC) LOCKNUT (3/4-NC) SWIVEL END CAP 20K SWIVEL END CAP 20K SWIVEL END CAP CASTLE NUT (1-NF) WASHER (1-3/4") BALL BEARING (1.378") BALL BEARING (1.378") INTERNAL SEAL (1.625") SWIVEL HOUSING SWIVEL HOUSING WASHER (1.500", FELT) SWIVEL SHAFT ZERK (1/4-NF, STR) ROLL PIN (1/4" X 1-1/2") SET SCREW (1/4-NC X 1/4", CUP) SCREW (M8-1.25 X 50MM) LOCK WASHER (5/16") 20K MODULAR SWIVEL END CAP 20K SWIVEL PIN

REMARKS

INCL REF NO.'S 1 THRU 17 SEE FOOTNOTE 1 INCL REF NO.'S 2 THRU 15 SEE FOOTNOTES 1, 5 & 7 INCL REF NO.'S 2 THRU 15 SEE FOOTNOTES 1, 7 & 12 INCL REF NO.'S 5 THRU 15 & 19 SEE FOOTNOTES 1 & 13 INCL REF NO.'S 5 THRU 15 & 18 SEE FOOTNOTES 1 FITS 2510, 2511, 2320 & 860 AXLES (356-375) SEE FOOTNOTE 8 FITS 2510, 2511, 2320 & 860 AXLES (356-375) SEE FOOTNOTE 7 & 11

LOCKTITE END CAP DURING ASSEMBLY, SEE FOOTNOTE 6 LOCKTITE END CAP DURING ASSEMBLY, SEE FOOTNOTE 5 LOCKTITE END CAP DURING ASSEMBLY, SEE FOOTNOTE 12

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 2 USES SET SCREW DIRT EXCLUSION RING SEE FOOTNOTE 7

LOCKTITE END CAP DURING ASSEMBLY

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH A HIGH TEMP, EXTREME PRESSURE , WATER REPELLENT, LITHIUM COMPATIBLE GREASE DURING ASSEMBLY & AFTER EVERY BORE. 2. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS. 3. INSTALL BEARING WITH SEALED SIDE OF BEARING FACING SWIVEL EYE. 4. INSTALL BEARINGS WITH RACE FILLING SLOTS FACING SWIVEL EYE. 5. CLEVIS WIDTH = 1-1/4"; BOLT DIA = 7/8" 6. CLEVIS WIDTH = 1-3/8"; BOLT DIA = 3/4" 7. EYE WIDTH = 1-1/8"; EYE DIA = 15/16" 8. EYE WIDTH = 1.30"; EYE DIA = 13/16" 9. SEE "ANCHOR SHACKLES" PAGE 6-1.0 FOR ANCHOR SHACKLE OPTIONS. 10. SEE "NOZZLES" PAGE 4-1.0 FOR NOZZLE OPTIONS (7/16").

11. 7/16-20 NE NOZZLE THREAD 12. CLEVIS WIDTH = 1-1/2"; BOLT DIA = 1.0" 13. MODULARMATIC ADAPTERS MUST BE FULLY TORQUED USING SCRIBE LINE METHOD.

01NOTE:

ID0140029

222

OLD 30,000# SWIVEL

24

25

23

21

18

22 19 17

20

SEE FOOTNOTE 9

1

2 4

5 15

3

6 7

16 8 9 10

SEE FOOTNOTE 8

14 11 12 13

02

ID0140038

223

30,000# SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

368-629 368-630 368-628 400-113 400-452 400-235 400-758 401-244 347-795 347-796 106-899 105-372 347-781 368-627 106-067 347-782 125-110 125-112 157-138 347-780 368-626 106-898 347-785 115-003 105-540 105-712 369-088 400-110 400-451 400-756 107-136 107-066 400-707 500-077 401-243 159-291

QTY

1 1 1 1 1 1 1 1 3 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2

DESCRIPTION

30K STACKABLE SWIVEL ASS'Y 30K STANDARD SWIVEL ASS'Y 30K SWIVEL ASS'Y 30K SWIVEL WITH PIN 30K SWIVEL W/PIN 2.11-4M/TAB 30K SWIVEL ASSEMBLY W/BOX 30K BCN SWVL 40K SOC F/30K TAB SWIVEL 3.25-4M AT X 30K M TAB STANDARD SWIVEL EYE STACKABLE SWIVEL EYE SHLDR BOLT (1" X 3.062", 3/4-NC) LOCKNUT (3/4-NC) SWIVEL END CAP 30K SWIVEL END CAP CASTLE NUT (1-1/2 -12NF) WASHER (1.531") BALL BEARING (2.165") BALL BEARING (2.165") INTERNAL SEAL (2.625") SWIVEL HOUSING SWIVEL HOUSING WASHER (2.5", FELT) SWIVEL SHAFT ZERK (1/4-NF, STR) ROLL PIN (3/8" X 2-1/4") SET SCREW (1/4-NC X 1/4", CUP) 30K MODULAR SWIVEL END CAP 30K SWIVEL PIN 30K SWIVEL PIN 30K BEACON SWIVEL END CAP SHOULDER BLT (1-1/4 X 4.8",1-NC) LOCKNUT (1-NC, GD8) BEACON HOUSING PLUG O-RING (127 D70) 30K SWIVEL PIN 3.25-4M AT NOZZLE ANG. ORF .104", 7/16-20

REMARKS

INCL REF NO.'S 2 THRU 16; SEE FOOTNOTE 1 INCL REF NO.'S 1 & 3 THRU 16; SEE FOOTNOTE 1 INCL REF NO.'S 3 THRU 16; SEE FOOTNOTE 1, 5 & 6 INCL REF NO.'S 6 THRU 16 & 18 (400-110); SEE FN 1& 10 INCL REF NO.'S 6 THRU 16 & 18 (400-451); SEE FN 1& 10 INCL REF NO.'S 6 THRU 17; SEE FOOTNOTE 1 INCL REF NO.'S 6 THRU 16 & 19 THRU 22;SEE FOOTNOTE 1 INCL REF NO.'S 6 THRU 16, 24 & 25; SEE FOOTNOTE 1 FITS JT3510 STACKABLE ONLY; SEE FOOTNOTE 6 FITS JT3510 STACKABLE ONLY; SEE FOOTNOTE 6 FITS JT3510 STACKABLE ONLY LOCKTITE END CAP DURING ASSEMBLY LOCKTITE END CAP DURING ASSEMBLY

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 2 W/O SET SCREW HOLE. WITH SET SCREW HOLE. DIRT EXCLUSION RING SEE FOOTNOTE 7

LOCKTITE END CAP DURING ASSEMBLY (1.94-4M/2.06-4M) (2.11-4M) LOCKTITE END CAP DURING ASSEMBLY

INCL REF NO. 23 USED ON AT4020.

SEE FOOTNOTE 9

NOT SHOWN:

FOOTNOTES:

1. LUBRICATE WITH A HIGH TEMP, EXTREME PRESSURE, WATER REPELLENT, LITHIUM COMPATIBLE GREASE DURING ASSEMBLY & AFTER EVERY BORE. 2. INSTALL SEALS WITH LIP FACING AWAY FROM BEARINGS. 3. INSTALL BEARING SO SEALED SIDE OF BEARING IS FACING SWIVEL EYE. 4. INSTALL BEARINGS SO THICK PORTION OF OUTER RACE IS FACING SWIVEL EYE. 5. CLEVIS WIDTH = 1-1/2"; BOLT DIA = 1" 6. EYE WIDTH = 1-3/8"; EYE DIA = 1-1/16" 7. EYE WIDTH = 1-3/8"; EYE DIA = 1-3/16" 8. SEE "ANCHOR SHACKLES" PAGE 6-1.0 FOR ANCHOR SHACKLE OPTIONS. 9. SEE "NOZZLES" PAGE 4-1.0 FOR NOZZLE OPTIONS (7/16").

10. MODULARMATIC ADAPTERS MUST BE FULLY TORQUED USING SCRIBE LINE METHOD. NOTE:

02

ID0140038

224

225

226

BEAVERTAIL BACKREAMER 2.00" SHAFT

3

SEE FOOTNOTES 1 & 2

2 1

01

ID0140004

227

BEAVERTAIL BACKREAMER 2.00" SHAFT REF PART NO. NUMBER

1.

QTY

369-198 368-536 368-539 368-542 368-545 368-548

2.

3.

136-114 AR 110-858 AR

DESCRIPTION

REMARKS

4.5-2.00 BEAVERTAIL (1.41-6 M) 6-2.00 BEAVERTAIL (1.41-6 M ) 8-2.00 BEAVERTAIL (1.41-6 M) 10-2.00 BEAVERTAIL (1.41-6 M) 12-2.00 BEAVERTAIL (1.41-6 M) 14-2.00 BEAVERTAIL (1.41-6 M) CARBIDE TIPPED BIT THREAD PROTECTION CAP (1.41-6 M)

USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3 USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3 USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3 USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3 USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3 USED ON PT621, PT1010, JT920 & JT1210, SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. BEAVER TAILS REQUIRE (13) 7/16-20 NF NOZZLES. SEE PAGE 4-1.0 FOR SIZE SELECTION. SEE FOOTNOTE 2 2. SEE NOZZLE INSTALLATION INSTRUCTION (051-117) FOR PROPER ORIENTATION O NOZZLES. 3. EYE WIDTH= 1"; EYE DIA = 7/8"

NOTE:

01

ID0140004

228

BEAVERTAIL BACKREAMER 2.75" SHAFT

3

SEE FOOTNOTES 1 & 2

2

1

01

ID0139910

229

BEAVERTAIL BACKREAMER 2.75" SHAFT REF PART NO. NUMBER

1.

2.

3.

QTY

369-201 368-419 368-424 368-621 368-427 368-430 368-433 136-114 AR 110-747 AR

DESCRIPTION

6-2.75 BACKREAMER 1.94-4 F 8-2.75 BACKREAMER 1.94-4 F 10-2.75 BACKREAMER 1.94-4 F 12-2.75 BACKREAMER 1.94-4 F 14-2.75 BACKREAMER 1.94-4 F 18-2.75 BACKREAMER 1.94-4 F 22-2.75 BACKREAMER 1.94-4 F CARBIDE TIPPED BIT THREAD PROTECTION PLUG 1.94-4 F

REMARKS

SEE FOOTNOTE 3 & 4

NOT SHOWN:

FOOTNOTES:

1. BEAVERTAILS REQUIRE (13) 7/7-14 NF NOZZLES. SEE PAGE 4-1.0 FOR SIZE SELECTION. SEE FOOTNOTE 2 2. SEE NOZZLE INSTALLATION INSTRUCTION (051-117) FOR PROPER ORIENTATION OF NOZZLES. 3. EYE WIDTH= 1-3/8 "; EYE DIA = 1-1/16" 4. SEE MODULAR-MATIC ADAPTERS PAGE 2-1.0 FOR PIN TO PIN ADAPTERS.

NOTE:

01

ID0139910

230

PIPE PULLER .625" - 1.250"

1

2

3

01

ID0139361

231

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

1.

2.

3.

368-290 107-113 107-114

QTY

1 1 1

DESCRIPTION

REMARKS

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

INCL REF NO.'S 2 AND 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139361

232

NOTES:

ID0134963

233

REEL CARRIER

234

235

236

HOSE REEL POWER

9

10

3 2

7 6 4 5 8

3 2 6 4 8 13

5

14

12

19

11

16

14 1 12

TO PRIORITY VALVE

18 17

FROM POWER PAC

15

20

04

ID0129163

237

HOSE REEL POWER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

158-838 1 158-817 2 500-458 106-382 8 106-266 12 344-665 2 174-910 2 129-908 1 129-901 1 129-902 1 129-903 1 106-079 4 344-112 344-031 343-096 1 154-298 2 117-675 2 155-496 2 343-175 1 105-003 3 106-381 2 106-386 2 105-170 3 107-053 4

DESCRIPTION

HYDRAULIC CONTROL VALVE HYDRAULIC MOTOR SEAL REPAIR KIT FLG LCK SCREW (M10-1.50 X 20MM) FLG NUT (M10-1.50) MOTOR MOUNT BRACKET SPROCKET ( 11T ) ROLLER CHAIN ( #35 210P) CONNECTOR LINK OFFSET LINK ROLLER LINK SCREW (M10-1.50 X 30MM) HOSE REEL 20X35X17-16-16 HOSE REEL VALVE COVER CONNECTOR (100-10S90) ABRASION SLEEVE (1.75" X 24.00") HOSE (100F90, 130", 3000) HOSE RETAINER FLG LCK NUT (5/16-NC) FLG LCK SCREW (M8-1.25 X 25MM) FLG LCK NUT (M8-1.25) BOLT (5/16-18-NC X 3.00") SCREW (5/16 X 1-1/4, LAG)

REMARKS

OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0129163

238

239

240

DRILLING FLUID HOSE REEL

1

2

3

8 4

5 6

7 9

03

ID0088828

241

DRILLING FLUID HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

344-031 159-304 500-823 155-284 515-418 154-367 159-259 343-175 515-431 107-053

QTY

1 1 1 1 1 1 1 1 1 4

DESCRIPTION

REMARKS

HOSE REEL ASSEMBLY 1" 90 SUPER SWIVEL JOINT SEAL REPAIR KIT CONNECTOR (12O-16N) HYD HOSE (12OFX45M-1800"-2250) CONNECTOR (12O-16S-STR) QDC ADAPTER (16-16SF) HOSE RETAINER HYD HOSE (12OFX-210"-3000) SCREW (5/16" X 1-1/4", LAG)

OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0088828

242

ELECTRICAL PROTECTION REEL 6 7

5

4

3

1

8 9 2

02

ID0149308

243

ELECTRICAL PROTECTION REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

355-387 105-845 105-826 125-638 125-635 110-909 107-016 355-713 355-714

DESCRIPTION

REMARKS

1 8 8 2 2 1 1 1 1

REEL FLANGE LOCKNUT (3/8-NC) FLG BOLT (3/8-NC X 1) 1/2" SELF ALIGNING BEARING COMPLETE 1/2" BEARING INSERT (FRONT/BACK) CRANK HANDLE W/BOLT & NUT CRANK HANDLE BOLT W/NUT LEFT REEL MOUNT RIGHT REEL MOUNT

OBSOLETE

OBSOLETE OBSOLETE OBSOLETE OBSOLETE USE ON JT2511, PP115, TP18-1 ONLY USE ON JT2511, PP115, TP18-1 ONLY

1

UMBILICAL CABLE CABLE REPAIR KIT TENSION BRAKE SPRING

OBSOLETE

QTY

NOT SHOWN:

214-204 190-198 117-095

1

FOOTNOTES:

NOTE:

02

ID0149308

244

NOTES:

ID0134963

245

POWER PAC

ID0134948

246

247

248

CONTROL CONSOLE AND TOP COWLING

22

10

3 23

11

8

4 6 14

13

17 1

8 24

21

1

30

27

16

19

2

9 8

12 5 25 26

10

7 15

5

6 32 20

31

29

28

6 18

02

ID0140342

249

CONSOLE & TOP COWLING REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

5 2 3 3 3 7 4 7 1

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

105-003 105-260 105-820 105-822 105-826 105-832 105-834 110-253 110-514 110-596 117-558 214-961 217-309 110-752 110-515 110-541 110-546 351-806 115-793 115-880 115-850 115-796 115-802 351-821 351-764 351-736 351-735 355-167 250-622 105-820 351-732 105-825 105-819 105-186 105-823 105-284 106-049

2

2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 8 2 1 2 2 2

DESCRIPTION

FLANGE LOCKNUT (5/16-NC) CLIP NUT (3/8-NC) FLG LK BOLT (1/4-NC X 3/4") FLANGE LOCK BOLT (5/16-NC 1/2") FLG LOCK BOLT (3/8-NC X 1") FLANGE LOCKNUT (1/4-NC) FLANGE LOCKNUT (3/8-NC) POP RIVET (3/16" x 1/2") LOCKING LATCH KEY ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ADJUSTABLE LEVER LATCH ADJUSTABLE LEVER LATCH HINGE (12-13/64") ROD/GUIDE HORN BRACKET FUEL TANK LINER INSTRUMENT PANEL LINER CONSOLE INSULATION LINER RESERVOIR LINER SOUND BAFFLE LINER INSTRUMENT PANEL COWLING SOUND BAFFLE VANDAL COVER REAR GRILLE HINGE SPACER MANUAL COMPARTMENT FLG LK BOLT (1/4-NC X 1-3/4") TOP DOOR FLANGE LOCK BOLT (3/8-NC X 3/4") FLANGE LOCK BOLT (1/4-NC X 1") NUT (#10-24) FLANGE LOCK BOLT (5/16-NC X 3/4") WASHER (3/16") BOLT (#10-24 X 3/4", PLPS)

REMARKS

INCL KEY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LENGTHEN BOTTOM OF MOUNT SLOT .32" IF REPLACEING 110-515

NOTE:

02

ID0140342

250

251

252

253

254

255

256

257

258

259

260

261

262

263

264

265

266

267

268

269

270

271

272

273

274

NOTES:

ID0134963

275

TRAILER TRANSPAC

276

DECAL LOCATION TP18

13 12

4

5 6 7

14

9 3

8

1 4 3

2

4 8

10 1

15

11

11

15 1.5” 1

4.25”

1 5.00”

3.00”

1.375” 4.25”

03

ID0084931

277

DECAL LOCATION TP18 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

03

QTY

DESCRIPTION

275-997 DECAL KIT - TP18 274-049 10 ELECTRICAL HAZARD ALERT 2 TP18 MODEL ID 274-413 274-247 AR ACCENT STRIPE 274-352 6 HIGH VIS. STRIPE ( 2” X 36” ) 274-352 2 HIGH VIS. STRIPE ( 2” X 9.50” ) 274-352 2 HIGH VIS. STRIPE ( 2” X 5” ) 274-352 2 HIGH VIS. STRIPE ( 2” X 3.5” ) 1 WARNING READ OPERATOR MANUAL 273-475 275-172 2 DITCH WITCH ID DECAL 270-5127 1 BATTERY 1 CAUTION BATTERY ACID 275-245 275-307 2 DITCH WITCH EMBLEM DECAL 274-465 2 IMPORTANT, PRESSURE AND TORQUE 1 TILT LOCK DECAL 275-415 1 WARNING, FLAMMABLE 275-419

REMARKS

INC REF #’S 1 THRU 15

ID0084931

278

DECAL LOCATION TP18 36.00”

36.00”

36.00”

9.5”

9.5” 3.5”

5.0”

5.0”

3.5”

Note: Always apply stripe with Red panel next to lights.

03

ID0084931

279

280

281

282

283

284

285

286

287

288

289

290

291

292

NOTES:

ID0134963

293

MISCELLANEOUS

ID0135063

294

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

295

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

296

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

297

298

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

299

300

ID0040564

301

ID0135281