Ditch Witch HXT50 HXT75 Parts Manual 053-3355 - PDF DOWNLOAD

HXT50/HXT75 Parts Manual

Issue 3, volume 1 of 2

053-3355

1

HXT50/HXT75 ISSUE NO. 03PL-08/23 For Replacement Copy Order P/N 053-3355

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: HXT50, HXT75

Copyright 2022, 2023 by The Charles Machine Works, Inc.

, Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

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CONTENTS ________________________ Volume 1 Decals 500 Gallon ........................................... 14, 16 800 Gallon ........................................... 18, 20 1200 Gallon ............................................... 22 Air Saber ................................................... 32 Filters ........................................................ 24 Heater ....................................................... 30 HX50 & HXT50 ........................................... 10 HX75 & HXT75 ........................................... 12 Vac Boom Options..................................... 28 Water Tanks .............................................. 26 Power Pack Base Assembly .......................................... 84 Control Panel ............................................ 76 Control Panel Door & Cover ...................... 78 Blower Drive & Guards ........................ 52, 54 Blower Plumbing ................................. 48, 50 Engine Cooling System ........................ 40, 42 Engine & Blower Mounts .................... 44, 46 Engine Service Parts ........................... 36, 38 Front Hinged Door .............................. 94, 96 Front Lift-Off Door ............................ 98, 100 Front Panel ................................................ 86 Fuel System ......................................... 58, 60 Fuel Tank Assembly ................................... 56 Grab Handles .......................................... 102 Harness & Hose Restraints ........................ 82 Hydraulic Pump Mount ............................. 72 Hydraulic Tank & Filter .............................. 74 Intake & Exhaust System ..................... 62, 64 Rear Lift-Off Doors .................................... 92 Rear Panel ................................................. 88 Top Panel .................................................. 90 Wash Pump ......................................... 66, 68 Wash Pump Plumbing ............................... 70 Wireless System ........................................ 80 Skid Components Attachment Plate .................................... 124 Extension ................................................ 110

Fenders & Covers – 500 Gal ................... 116 Fenders & Covers – 800 Gal ................... 118 Fenders & Covers – 1200 Gal ................. 120 Ladder .................................................... 112 Mud Flaps ............................................... 122 Power Pack Skid ...................................... 106 Tank Skid................................................. 108 Tie Down Set ........................................... 114 Debris Frame Components 5” Shutoff ............................................... 140 Boom Cover ............................................ 142 Door ........................................................ 134 Door Lift .................................................. 136 Door Lift – 1200 Gal ................................ 138 Prop Rod – 1200 Gal ............................... 132 Tank ........................................................ 128 Tool Holders ........................................... 130 Filter Components 4-Way Valve Actuator ............................. 152 Blower Quiet Pack – 5” ........................... 158 Cyclonic Separator .................................. 148 Filter ....................................................... 146 Filter and Relief – 5” ............................... 156 Pressure Gauges ..................................... 154 Reverse Flow – 5” Plumbing ................... 150 Water System Antifreeze Tank....................................... 166 Air Gap – 100 & 200 Gal.......................... 162 Air Gap – 300 Gal .................................... 164 Hose Reel ................................................ 168 Hose Reel Mount .................................... 170 Water – 100 & 200 Gal ........................... 172 Water – 400 Gal ...................................... 174 Water – 600 Gal ...................................... 176 Plumbing – 100 Gal ................................. 178 Plumbing – 200 Gal ................................. 180 Plumbing – 400 Gal ................................. 182 Plumbing – 600 Gal ................................. 184

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CONTENTS ________________________ Volume 2 Booms Boom Platform - 1200 Gal ....................... 206 Boom Platform ........................................ 204 Frame Assembly ...................................... 192 Grease Hoses .......................................... 202 Hose Support .......................................... 198 Lights ....................................................... 200 Slew Drive ............................................... 188 Suction Hose ........................................... 190 Telescoping Housing ............................... 194 Valve Connection .................................... 196 Hydraulics 4-Way Valve Actuator ............................. 234 Auxiliary Hydraulics Control .................... 232 Boom Extension Hoses ............................ 230 Boom Hydraulics ..................................... 226 Cylinder – 2.0” x 1.25” ............................ 236 Cylinder – 2.0” x 1.25” x 40.25” .............. 238 Cylinder – 2.5” x 1.5” .............................. 240 Cylinder – 3.0” x 1.5” .............................. 242 Door Lift Hydraulics ................................. 222 Door Lift Hydraulics – 1200 Gal ............... 224 Hydraulics System – HX50 & HXT50 ........ 210 Hydraulics System – HX75 & HXT75 ........ 212 Slew Hydraulics ...................................... 228 Tank Tilt .................................................. 218 Tank Tilt – 1200 Gal ................................. 220 Valve Connection .................................... 214 Valve Hydraulics – 6-Spool ...................... 216

Diagram – Console Harness .................... 248 Diagram – Electrical Harness .................. 260 Diagram – Extension Harness ................. 268 Diagram – Jumper Harness ..................... 262 Diagram – Left Traffic Harness ................ 254 Diagram – Light Bar/Strobe Harness ....... 258 Diagram – Light Extension Harness ......... 256 Diagram – HX Boom Light Harness ......... 270 Diagram - HXT Debris Control Harness .. 274 Diagram – HXT Wireless Harness ............ 266 Diagram – S.T.T. Harness ........................ 264 Schematic ............................................... 246 Accessories Auxiliary Boom Lights ............................. 308 Bumper ................................................... 292 Center Cover ........................................... 294 Corner Strobes ........................................ 310 Debris Flap .............................................. 318 Dot Lights ................................................ 298 GPS ......................................................... 320 Heater ..................................................... 322 Heater Parts Assembly ............................ 324 Heater Parts Assembly – 1200 Gal .......... 326 Hitch ....................................................... 290 No Lights ................................................. 300 Power Pack Work Lights ......................... 306 Rear Light Bar ......................................... 304 Tank Shaker ............................................ 316 Tool Box Components ............................. 296 Valve Actuator – 6” ................................. 312 Valve Actuator Parts ............................... 314 Working Lights ........................................ 302

Electrical Battery and Cables – HX50 ...................... 278 Battery and Cables – HX75 ...................... 280 Engine Stop ............................................. 286 Left Hand Control Harness ...................... 276 Power Center & Cables .......................... 282 Remote Switch Panel .............................. 284 Diagram – Base Harness .................. 250, 252 Diagram – Cab Parts ................................ 272 ID0737639

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CONTENTS ________________________ Vacuum Hose and Tools Air Saber Assembly ................................. 352 Air Saber Extension -36” ......................... 354 Boom Hose .............................................. 348 Boom Hose – 5” ...................................... 350 Hose Storage ........................................... 330 Hose Storage – 8’ .................................... 332 Pot Holing Tools – 4” ............................... 338 Pot Holing Tools ...................................... 340 Sweeper & Wash Wand Attachments ..... 346 Suction Hoses – 4” .................................. 334 Suction Hoses – 5” .................................. 336 Vacuum Hose Adapters ........................... 344 Water Tools............................................. 342

Miscellaneous Bolt/Nut Torque Chart ............................ 358 Filters .............................................. 364, 365 Optional Kits ................................... 364, 365 Related Publications ....................... 364, 365 Replacement O-Ring Chart ..................... 363 Warranty Registration ............................ 367

ID0737639

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9

DECALS

10

DECAL LOCATION HX50 & HXT50

27 23 13 14

15 20 18 1 21

20 29 28

16 2

10

6 11

24

26 7

35 5

3

36 9

32 19

22

34 25

30 20

20 4 31

21 33 8

06

1 17

ID0461401

11

DECAL LOCATION HX50 & HXT50 REF PART NO. NUMBER

QTY

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

270-7577 270-7579 270-5659 270-5127 270-6964 274-442 270-7546 270-7894 270-6857 700-143 270-2731 270-7534 270-6406 270-7540 270-7498 270-6904 274-291 270-7587 270-7586 270-6978 270-4759 273-206 270-2040 270-6968 701-355 270-5742 270-7016 270-2803 700-009 270-7659 270-4873 270-6996 270-8468 270-7021 270-7876 270-8484 270-6911 270-8213

DESCRIPTION

REMARKS

HX50 SERVICE DECAL KIT HXT50 SERVICE DECAL KIT

270-7654 270-8205 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

HX50 MODEL ID HXT50 MODEL ID ENGINE OIL DRAIN BATTERY NOTICE ELECTRICAL SYSTEM ISO LIFT LOCATION FUSE/RELAY BLOCK HYDRAULIC RESERVOIR (THF) ISO DIESEL WARNING READ OPERATORS MANUAL ISO HYDRAULIC OIL DRAIN CONTROL PANEL DECAL OPERATOR MANUAL REPLACEMENT OPERATOR INSTRUCTIONS REVERSE FLOW OPERATOR INSTRUCTIONS CAUTION FLYING OBJECTS ISO SOUND POWER GRAY LOGOTYPE LEFT GRAY LOGOTYPE RIGHT NOTICE COOLANT ISO WARNING MOVING PARTS BASE DRAIN PLUG OPERATOR MANUAL NOTICE HYDRAULIC OIL ISO CAUTION HOT PARTS ISO WARNING NO ETHER ISO NOTICE TORQUE ISO WARNING CHECK RELIEF VALVE ISO CAUTION WEAR HEARING PROTECTION HX50 LUBE CHART ISO GREASE ZERK NOTICE BLOWER OIL ISO DW STACKED GRAY LOGOTYPE 20” X 9.9” NOTICE ENGINE OIL ISO FUSE/RELAY BLOCK FUSE/RELAY BLOCK WARNING ONE CALL ISO 811 LOGO

SEE FOOTNOTE 1; USE ONLY ON HX POWER PACK SEE FOOTNOTE 1; USE ONLY ON HXT POWER PACK

PLACE ONE ON OPERATORS MANUAL BOX PLACE IN OPERATOR MANUAL COMPARTMENT PLACE BELOW CONTROL DOOR ON HXT SEE FOOTNOTE 1; PLACE BELOW CONTROL DOOR ON HXT SEE FOOTNOTE 1

SEE FOOTNOTE 1

FOR USE ON HX50; SEE FOOTNOTE 1 FOR USE ON HXT50; SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT

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ID0461401

12

DECAL LOCATION HX75 & HXT75

1 2 3 14

15

13

18 20 21

13 29 16

28 23 10

6

24

11 33

26 7

5

35 9

31 27

19

22 34 32 25

13

4 21 30 20

8

08

17

ID0452419

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DECAL LOCATION HX75 & HXT75 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

270-2803 270-6968 270-7540 270-6964 274-442 270-7546 270-7894 270-6857 700-143 270-2731 270-7534 270-7792 270-4759 270-7498 270-6904 274-291 270-7587 270-7586 270-6978 270-7578 270-7580 273-206 270-2040 270-5659 701-355 270-5742 270-7016 270-5127 700-009 270-7702 270-6996 270-8468 270-7876 270-8484 700-133 270-7021 270-8213

DESCRIPTION

REMARKS

HX75 SERVICE DECAL KIT HXT75 SERVICE DECAL KIT

270-7673 270-8226 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WARNING CHECK RELIEF VALVE ISO NOTICE HYDRAULIC OIL ISO OPERATOR INSTRUCTIONS NOTICE ELECTRICAL SYSTEM LIFT LOCATION FUSE/RELAY BLOCK HYDRAULIC RESERVOIR ISO DIESEL WARNING READ OPERATORS MANUAL ISO HYDRAULIC OIL DRAIN CONTROL PANEL DECAL OPERATOR MANUAL REPLACEMENT ISO WARNING MOVING PARTS ISO REVERSE FLOW OPERATOR INSTRUCTIONS CAUTION FLYING OBJECTS ISO SOUND POWER GRAY LOGOTYPE LEFT GRAY LOGOTYPE RIGHT NOTICE COOLANT ISO HX75 MODEL ID HXT75 MODEL ID BASE DRAIN PLUG OPERATOR MANUAL ENGINE OIL DRAIN CAUTION HOT PARTS ISO WARNING NO ETHER ISO NOTICE TORQUE ISO BATTERY CAUTION WEAR HEARING PROTECTION HX75 LUBE CHART ISO NOTICE BLOWER OIL ISO DW STACKED GRAY LOGOTYPE 20” X 9.9” FUSE/RELAY BLOCK FUSE/RELAY BLOCK WARNING ONE CALL ISO NOTICE OIL LEVEL ISO 811 LOGO

SEE FOOTNOTE 1 SEE FOOTNOTE 2 PLACE ON OUTSIDE OF BUSSMAN COVER PLACE ONE ON OPERATORS MANUAL BOX PLACE IN OPERATOR MANUAL COMPARTMENT SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1

SEE FOOTNOTE 1; USE ONLY WITH HX75 SEE FOOTNOTE 1; USE ONLY WITH HXT75

SEE FOOTNOTE 1 USE ONLY WITH HX75 FOR USE ON HX75; SEE FOOTNOTE 1 FOR USE ON HXT75; SEE FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT 2. LOCATE UNDER CONTROL DOOR ON HXT UNITS

08

ID0452419

14

DECAL LOCATION 500 GALLON 7 1

4

5 3 2

7

5

1

6

3

07

ID0461753

15

DECAL LOCATION 500 GALLON REF PART NO. NUMBER

1 2 3 4 5 6 7

270-7707 270-8203 270-7643 274-442 700-006 270-7575 270-8201 270-4611 270-7576 270-8200 270-8582

QTY

2 2 3 1 1 2 1 1 2

DESCRIPTION

500 GAL SERVICE DECAL KIT 500 GAL HEAVY TANK SERVICE DECAL KIT 500 GALLON MODEL ID GRAY LIFT LOCATION WARNING CYLINDER LOCK ISO RIGHT TANK GRAPHIC 500 GAL HEAVY TANK RIGHT GRAPHIC WARNING MOVING PARTS ISO LEFT TANK GRAPHIC 500 GAL HEAVY TANK LEFT GRAPHIC ELECTROCUTION HAZARD

REMARKS

USE ONLY ON BOOM CAPABLE HEAVY TANK USE ONLY ON BOOM CAPABLE HEAVY TANK

FOOTNOTES

1. NOT PART OF KIT

07

ID0461753

16

DECAL LOCATION 500 GALLON 19

14

A. B.

15 F.

15

H. G.

13 11 17

19

10

A. B. C. D. E. F. G. H. I.

J.

20

14

9

16

18

12

07

3

ID0461753

17

DECAL LOCATION 500 GALLON REF PART NO. NUMBER

QTY

270-7491 273-554 270-7435 270-5941 270-5493 270-6773 270-7896 270-6862 270-6036 270-2734 270-5492 270-8350 270-6990

1 1 1 1 1 1 2 2 1 1 1 1 1

8 9 10 11 12 13 14 15 16 17 18 19 20

DESCRIPTION

TANK/BOOM/DOOR SWITCH PANEL ANTIFREEZE WARNING FIRE OR EXPLOSION ISO DANGER CONFINED SPACE ISO HYDRAULIC RETURN PATENT OPEN/CLOSE ISO WHITE HI VIS CRESENT WARNING PRESSURIZED FLUID OR AIR ISO WARNING CONTENTS UNDER PRESSURE ISO HYDRAULIC PRESSURE VAC TANK/BOOM FUNCTIONS LOGO

REMARKS

SEE FOOTNOTE 1, OPTION

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1, OPTION

FOOTNOTES

1. NOT PART OF KIT

07

ID0461753

18

DECAL LOCATION 800 GALLON TANK

5

1

5 7 3

6

4

7

3

2

6

4

06

ID0457596

19

DECAL LOCATION 800 GALLON TANK REF PART NO. NUMBER

1 2 3 4 5 6 7

270-7591 270-7820 270-7575 270-7743 270-7576 270-7744 270-7544 700-006 274-442 270-4611 270-8582

QTY

1 1 1 2 3 2 2 2

DESCRIPTION

800 GALLON SERVICE KIT 800 GALLON HEAVY TANK SERVICE KIT RIGHT TANK GRAPHIC 800 GAL HEAVY TANK RIGHT GRAPHIC LEFT TANK GRAPHIC 800 GAL HEAVY TANK LEFT GRAPHIC 800 GALLON MODEL ID GRAY WARNING CYLINDER LOCK ISO LIFT LOCATION WARNING MOVING PARTS ISO ELECTROCUTION HAZARD

REMARKS

USE WITH HEAVY TANK OPTION. KIT 270-7820 USE WITH HEAVY TANK OPTION. KIT 270-7820

FOOTNOTES

1 . NOT PART OF KIT

06

ID0457596

20

DECAL LOCATION 800 GALLON TANK 19 13

A. B. F.

H. G.

8 9

10 15

20

19

20

A B C D E F G H I J 11

13 14

16

18

17

4

06

ID0457596

21

DECAL LOCATION 800 GALLON TANK REF PART NO. NUMBER

QTY

DESCRIPTION

8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 1 1 1 2 1 1 1 1 1 1 2

PATENT WARNING FIRE OR EXPLOSION ISO DANGER CONFINED SPACE ISO LOGO TANK/DOOR/BOOM SWITCH PANEL OPEN/CLOSE ISO ANTIFREEZE WARNING CONTENTS UNDER PRESSURE ISO WARNING PRESSURIZED FLUID OR AIR ISO HYDRAULIC PRESSURE HYDRAULIC RETURN VAC TANK/BOOM FUNCTIONS WHITE HI VIS CRESCENT

270-6773 270-7435 270-5941 270-6990 270-7491 270-7896 273-554 270-2734 270-6036 270-5492 270-5493 270-8350 270-6862

REMARKS

FOOTNOTE 1. USE WITH REVERSE FLOW ONLY. FOOTNOTE 1 FOOTNOTE 1 FOOTNOTE 1 FOOTNOTE 2

FOOTNOTES

1. NOT PART OF KIT 2. USE ONLY SWITCH DECALS FOR OPTIONS CHOSEN ON MACHINE

06

ID0457596

22

DECAL LOCATION 1200 GALLON TANK 10 11 A.

B.

C.

D.

E.

F.

G.

H.

I.

J.

6 8

7

13 17

5 5

9 1 11

16

15

14

2 3

12

02

18

4

ID0703495

23

DECAL LOCATION 1200 GALLON TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

270-8149 270-7479 274-442 270-4611 270-6862 270-6773 270-7435 273-5941 270-6990 270-8350 270-7896 273-554 270-2734 270-6036 270-5492 270-5493 275-222 270-8582

DESCRIPTION

REMARKS

1200 GALLON SERVICE KIT

270-8480 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 2

1200 GALLON MODEL ID GRAY WARNING CRUSHING WEIGHT ISO LIFT LOCATION WARNING MOVING PARTS ISO WHITE HI VIS CRESCENT PATENT WARNING FIRE OR EXPLOSION ISO DANGER CONFINED SPACE ISO LOGO VAC TANK/BOOM FUNCTIONS OPEN/CLOSE ISO ANTIFREEZE WARNING CONTENTS UNDER PRESSURE ISO WARNING PRESSURIZED FLUID OR AIR ISO HYDRAULIC PRESSURE HYDRAULIC RETURN ENGINE STOP ELECTROCUTION HAZARD

FOOTNOTE 2

FOOTNOTE 1. USE WITH REVERSE FLOW ONLY. FOOTNOTE 1 FOOTNOTE 1 FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT 2. USE ONLY SWITCH DECALS FOR OPTIONS INSTALLED ON MACHINE

02

ID0703495

24

DECAL LOCATION FILTERS

2

4

11

7

1

1 10

3 10

1

500 GALLON AND 800 GALLON WEIGHT GAUGE 2

1200 GALLON WEIGHT GAUGE

VIEW ROTATED 180º

4

5 6 7

06

8 9

ID0456772

25

DECAL LOCATION FILTERS REF PART NO. NUMBER

QTY

270-4759 270-2734 273-554 270-4953 270-5646 270-5645 270-7023 270-7302 701-355 270-7964 270-7965 270-8555 11 270-2734

1 2 3 4 5 6 7 8 9 10

DESCRIPTION

REMARKS

FILTER ISO DECAL KIT

270-7641 1 1 1 1 1 1 1 1 1 1 1

WARNING MOVING PARTS ISO WARNING CONTENTS UNDER PRESSURE ISO ANTIFREEZE CAUTION SILICA DUST ISO REVERSE FLOW PRESSURE VACUUM NOTICE CLEAN DAILY ISO REVERSE FLOW PRESSURE VALVE CONTROL CAUTION HOT PARTS ISO 500 GALLON WEIGHT GAUGE 800 GALLON WEIGHT GAUGE 1200 GALLON WEIGHT GAUGE WARNING CHECK RELIEF VALVE ISO

*SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1, 2 & 4 SEE FOOTNOTE 4 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2

FOOTNOTES:

1 . NOT PART OF KIT 2 . REVERSE FLOW ONLY 3. LOCATE ON WEIGHT GUAGE DECAL WHEN WEIGHT GUAGE OPTION ADDED 4. ON TRUCK VACS LOCATE NEXT TO GUAGES ON UPPER OUTSIDE CORNERS

06

ID0456772

26

DECAL LOCATION WATER TANKS

1

2

100 GALLON

3

2

200 GALLON

2707568-1

2 4

300 GALLON

02

ID0457533

27

DECAL LOCATION WATER TANKS REF PART NO. NUMBER

1 2 3 4

270-7316 700-163 270-7568 270-8100

QTY

1 1 1 1

DESCRIPTION

REMARKS

LOGOTYPE 33” x 5.5” LOGO PLACARD LOGOTYPE 56.8” X 9.5” DW GRAY LOGOTYPE 64” X 10.826”

FOOTNOTES

1

02

ID0457533

28

DECAL LOCATION VAC BOOM OPTIONS

POWERED BOOM

3

2

1

JIB BOOM 4 4

5

06

ID0467288

29

DECAL LOCATION VAC BOOM OPTIONS REF PART NO. NUMBER

1 2 3 4 5

QTY

270-7757 270-7877 270-7896 270-5947 270-8376 700-091 270-5942

1 2 1 4 1

DESCRIPTION

REMARKS

POWERED BOOM DECAL KIT JIB BOOM DECAL KIT OPEN/CLOSE ISO DANGER ELECTROCUTION ISO TIE OFF LOCATION DANGER STRIPE 1.5” X 8” WARNING OVERHEAD HAZARD ISO

INCLUDES NUMBERS 1, 2, &3 INCLUDES NUMBERS 4 & 5 USE ONLY ON POWERED BOOM USE ONLY ON POWERED BOOM USE ONLY ON JIB BOOM USE ONLY ON JIB BOOM

FOOTNOTES:

06

ID0467288

30

DECAL LOCATION HEATER

1

4

2

3

05

ID0442655

31

DECAL LOCATION HEATER REF PART NO. NUMBER

270-7831 1 701-355 2 270-5766 3 270-6857 4 270-8174

QTY

2 1 1 1

DESCRIPTION

HEATER DECAL KIT CAUTION HOT PARTS ISO WATER HEATER CONTROL DIESEL FUEL ISO NOTICE INCREASE ENGINE SPEED ISO

REMARKS

FOOTNOTE 2

FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT 2. LOCATE ONE ON RIGHT SIDE OF HEATER CENTERED WITH LOWER BRACKETS

05

ID0442655

32

DECAL LOCATION

27

06

96

0-1

AIR SABER

2

27

06

96

0-1

1

04

ID0398938

33

DECAL LOCATION AIR SABER REF PART NO. NUMBER

QTY

1 270-6960 2 270-7298

2 1

DESCRIPTION

REMARKS

DW GRAY LOGOTYPE 5.8” X 1” FIBERGLASS DECAL

FOOTNOTES

1.

04

ID0398938

34

NOTES:

ID0134963

35

POWER PACK

36

ENGINE SERVICE PARTS HX50 & HXT50

1

2 11

F/N 1 10

3 9 4 5 6 7

03

8

ID0471142

37

ENGINE SERVICE PARTS HX50 & HXT50 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 INTERMEDIATE HARNESS 1 OIL FILTER 4 SCREW (M6-1.00 X 45MM) 1 PULLER FAN, 15.00" DIA, 4-BLADE 1 FAN BELT (39") 1 ALTERNATOR (KUBOTA 60A) 1 CONNECTOR (M22-1.50-08O90) 1 HOSE (08OFX-42"-3000) 1 OIL PRESSURE SWITCH 1 SCREW (M12-1.25 X 25MM) 1 STARTER

195-2552 194-881 106-093 195-2553 500-2757 195-2601 153-166 154-812 500-2760 107-757 195-2602

DESCRIPTION

REMARKS

USE LOCTITE 242 AND TORQUE TO 90 IN-LB (7.5 FT-LB, 10 N-M)

USE LOCTITE 567 SEE FOOTNOTE 1

NOT SHOWN:

195-2593 500-2758

AIR FLOW SENSOR THERMOSTAT

FOOTNOTES:

1. USED FOR GROUND STRAP ATTACHMENT POINT

NOTE:

03

ID0471142

38

ENGINE SERVICE PARTS HX75 & HXT75

1 10 9

2 5

4 8

3

6

7

03

ID0468850

39

ENGINE SERVICE PARTS HX75 & HXT75 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 OIL PRESSURE SWITCH 1 OIL FILTER ELEMENT 1 ALTERNATOR (90 AMP) 1 STARTER (12V, 3KW) 1 INTERMEDIATE HARNESS 1 HOSE (08OFX-47"-3000) 1 CONNECTOR (M22-1.50-08O90) 4 SCREW (M6-1.00 X 45MM) 1 PULLER FAN, 15.75" DIA, 8-BLADE 1 V-BELT (36")

500-2760 194-268 213-379 500-2756 195-2543 150-2349 153-166 106-093 195-2554 195-2591

DESCRIPTION

REMARKS

USE 242 LOCTITE. TORQUE TO 7 FT-LB (9 N-m)

NOT SHOWN:

195-2593 195-2599 499-339

AIR FLOW SENSOR OIL SEPARATOR FILTER THERMOSTAT

FOOTNOTES:

NOTE:

03

ID0468850

40

ENGINE COOLING SYSTEM HX50 & HXT50

38 45 39

36

20

37

35

40

41

33 32

42

34 30

31 43

29

15

28 2 3

5

41

7 44

1 4

SEE REAR PANEL

5 6

9

8 27

10

26 11 12 13

14 15

16 17 18 46

04

23 19 16

22 20

5 25

24 ID0467373

41

ENGINE COOLING SYSTEM HX50 & HXT50 REF PART NO. NUMBER

QTY

1 195-1899 2 195-1868 3 105-1729 4 362-1871 5 106-551 6 302-4376 7 107-194 8 195-2536 9 155-162 10 116-751 11 105-806 12 108-156 13 110-026 14 150-2028 15 105-894 16 106-396 17 116-108 18 157-884 19 106-386 20 106-642 21* 106-162 22 116-539 23 116-421 24 106-381 25 302-4268 26 302-4269 27 116-421 28 302-4264 29 105-1211 30 195-2540 31 106-397 32 116-727 33 302-5269 34 105-439 35 105-059 36 106-389 37 106-932 38 195-2539 39 150-5406 40 156-260 41 110-249 42 116-108 43 116-108 44 110-030 45 110-250 46 105-2419

1 EXPANSION TANK 1 SENSOR, COOLANT LEVEL 1 WASHER, 14MM X 20MM CRUSH 2 ISOLATION PAD- STRIP 18 CLIP NUT (M8-1.25) 2 CLAMP BAR 2 FLG SCREW (M8-1.25 X 50MM) 1 RADIATOR 1 S/O COUPLER (04N-05H) 41 BULK HOSE (3/4",SOLD PER FT) 8 SCREW (M8-1.25 X 25MM) 8 WASHER (5/16") 2 WORM CLAMP (1/2" TO 1-1/4") 1 S/O COUPLER (12S-12H) 3 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 WASHER (M10, HARDENED) 24 BULK HOSE (5/16", SOLD PER 1") 1 DRAIN VALVE (04N-06H90) 4 FLG LOCKNUT (M8-1.25) 3 SCREW (M10-1.50 X 65MM) 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 ISOLATOR 83 BULK EDGE (1/8", SOLD PER FT) 8 FLG LK SCREW (M8-1.25 X 25MM) 2 ANGLE BRACKET 2 ANGLE BRACKET 36 BULK EDGE (1/8", SOLD PER FT) 1 FAN SHROUD 15" 1 WORM CLAMP (1-1/2" TO 2-1/2") 1 LOWER RADIATOR HOSE 1 WASHER (M12, HARDENED) 1 SHOCK MOUNT 1 RADIATOR MOUNT 1 WASHER (7/8", TYPE A WIDE) 1 WASHER (7/16") 2 WASHER (M8) 2 SCREW (M8-1.25 X 45MM) 1 UPPER RADIATOR HOSE 1 S/O CONNECTOR (05H-06N) 1 STREET ELBOW (06N-06NF90) 5 WORM CLAMP (1/4" TO 5/8") 40 BULK HOSE (5/16", SOLD PER 1") 22 BULK HOSE (5/16", SOLD PER 1") 2 CABLE TIE (1/16" TO 4") 3 WORM CLAMP (1.25" TO 2.125") 2 WASHER (1.50" X .406" X .089", HARDENED)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 567

USE LOCTITE 567

USE LOCTITE 242 -- TORQUE TO 18 FT-LB (24 Nm) USE LOCTITE 567 USE LOCTITE 567

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES 362-1236 PRESSURE CAP (14 PSI), 116-325 GROMMET (.362") AND 500-2351 GROMMET HOSE BARB (-04H) 2. USE CABLE TIES TO SECURE REF 10 HOSE TO SIDE OF REF 28 FAN SHROUD.

NOTE:

04

ID0467373

42

ENGINE COOLING SYSTEM HX75

35 41

43

43

36

30 38 3

29

37

39 38

20 34 33 32 6

2

28 5

7 21

1

31 15

4

40

8

9

27

5 11

10

26

12 13 14 21

15 16

18 17 42 22 19 16

03

5

23 20

25 24

ID0468089

43

ENGINE COOLING SYSTEM HX75

REF PART NO. NUMBER

QTY

1 195-1899 2 105-1729 3 195-1868 4 362-1871 5 106-551 6 302-4376 7 107-194 8 195-2536 9 155-162 10 116-751 11 105-806 12 108-156 13 110-026 14 150-2028 15 105-894 16 106-396 17 116-108 18 157-884 19 106-386 20 106-642 21 105-1795 22 116-539 23 116-421 24 106-381 25 302-4402 26 302-4403 27 116-421 28 302-4265 29 105-1211 30 195-2542 31 106-397 32 116-727 33 302-5391 34 105-059 35 195-2541 36 155-164 37 115-106 38 110-249 39 116-108 40 105-2132 41 116-108 42 105-2419 43 110-250

1 EXPANSION TANK 1 WASHER, 14MM X 20MM CRUSH 1 SENSOR, COOLANT LEVEL 2 ISOLATION PAD- STRIP 18 CLIP NUT (M8-1.25) 2 CLAMP BAR 2 FLG SCREW (M8-1.25 X 50MM) 1 RADIATOR 1 S/O COUPLER (04N-05H) 40 BULK HOSE (3/4",SOLD PER FT) 8 SCREW (M8-1.25 X 25MM) 8 WASHER (5/16") 2 WORM CLAMP (1/2" TO 1-1/4") 1 S/O COUPLER (12S-12H) 3 LOCKNUT(M10-1.50,PRV TRQ,10.9) 4 WASHER (M10, HARDENED) 30 BULK HOSE (5/16", SOLD PER 1") 1 DRAIN VALVE (04N-06H90) 4 FLG LOCKNUT (M8-1.25) 3 SCREW (M10-1.50 X 65MM) 8 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 2 ISOLATOR 83 BULK EDGE (1/8", SOLD PER FT) 8 FLG LK SCREW (M8-1.25 X 25MM) 2 ANGLE BRACKET 2 ANGLE BRACKET 36 BULK EDGE (1/8", SOLD PER FT) 1 FAN SHROUD - 15.75" 1 WORM CLAMP (1-1/2" TO 2-1/2") 1 LOWER RADIATOR HOSE 1 WASHER (M12, HARDENED) 1 SHOCK MOUNT 1 RADIATOR BRACKET 1 WASHER (7/16") 1 UPPER RADIATOR HOSE 1 S/O COUPLER (04N-05H90) 1 REDUCER (06N-04NF) 6 WORM CLAMP (1/4" TO 5/8") 18 BULK HOSE (5/16", SOLD PER 1") 1 HEAVEY DUTY FIR TREE (.04-.62 THK) 42 BULK HOSE (5/16", SOLD PER 1") 2 WASHER (1.50" X .406" X .089", HARDENED) 3 WORM CLAMP (1.25" TO 2.125")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 567

USE LOCTITE 567 USE LOCTITE 242 -- TORQUE TO 18 FT-LB (24 Nm)

USE LOCTITE 567 USE LOCTITE 567 SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES 362-1236 PRESSURE CAP (14 PSI), 116-325 GROMMET (.362") AND 500-2351 GROMMET HOSE BARB (-04H) 2. USE REF 40 TO SECURE REF 10 HOSE TO SIDE OF REF 28 FAN SHROUD.

NOTE:

03

ID0468089

44

ENGINE & BLOWER MOUNTS HX50 & HXT50

21 22 11

12

10

13

19 18

6

23 16 14 9 20

5

15 4

19

3

17

18

8

2 8

1 7

5 03

ID0471173

45

ENGINE & BLOWER MOUNTS HX50 & HXT50 REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1990 4 WASHER (.656 X 2.25, HARDENED) 2 116-217 4 SHOCK MOUNT (2-PIECE KIT) 3 105-359 4 WASHER (5/8) 4 107-144 4 SCREW (M16-2.00 X 100MM) 5 106-442 8 FLG TOP LK NUT (M16-2.0, 10.9) 6 302-4240 1 ENGINE FRAME 7 302-4270 1 RADIATOR SUPPORT 8 107-661 14 FLG LKNUT (M10-1.50, PRV TRQ CL10) 9 106-164 8 FLG LK SCREW (M10-1.50 X 30MM) 10 302-4280 2 REAR ENGINE MOUNT 11 106-487 4 WASHER (M14) 12 107-494 4 SCREW (M14 - 1.50 X 30 MM) 13 106-632 4 FLG LK SCR (M12-1.75X35MM,SER) 14 106-706 4 FLANGE LOCKNUT (M12-1.75) 15 105-1264 1 SCREW (M10-1.25 X 25MM, 10.9) 16 302-4275 1 FRONT ENGINE MOUNT 17 302-4207 1 FRONT ENGINE MOUNT 18 106-397 7 WASHER (M12, HARDENED) 19 108-214 7 SCREW (M12-1.25 X 35MM,10.9) 20 106-396 1 WASHER (M10, HARDENED) 21 106-340 4 SCREW (M16-2.00 X 50MM) 22 106-398 4 WASHER (M16, HARDENED) 23 106-497 10 FLG SCREW (M10-1.50 X 35MM)

REMARKS

APPLY BLUE LOCTITE 242 OR EQUIV. TORQUE TO 100 FT-LB (136 N-m) APPLY BLUE LOCTITE 242 OR EQUIV. TORQUE TO 47 FT-LB (64 N-m)

APPLY BLUE LOCTITE 242 OR EQUIV. TORQUE TO 80 FT-LB (108 N-m)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0471173

46

ENGINE & BLOWER MOUNTS HX75 & HXT75

7 20 8

19

10 21

11

18 9

17 22

1 16

10

14

4 3 13

2

15

5 12

6 03

ID0468489

47

ENGINE & BLOWER MOUNTS HX75 & HXT75 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-4240 1 ENGINE FRAME 2 116-217 4 SHOCK MOUNT (2-PIECE KIT) 3 105-359 4 WASHER (5/8) 4 107-144 4 SCREW (M16-2.00 X 100MM) 5 105-1990 4 WASHER (.656 X 2.25, HARDENED) 6 106-442 4 FLG TOP LK NUT (M16-2.0, 10.9) 7 301-8694 2 BLOWER MOUNT BRACKET 8 106-030 8 LOCK WASHER (M12) 9 105-273 8 SCREW (M12-1.75 X 30MM) 10 106-632 10 FLG LK SCR (M12-1.75X35MM,SER) 11 106-706 10 FLANGE LOCKNUT (M12-1.75) 12 302-4270 1 RADIATOR SUPPORT 13 107-661 14 FLG LKNUT (M10-1.50, PRV TRQ CL10) 14 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 15 302-4380 1 FRONT ENGINE MOUNT 16 302-4390 1 FRONT ENGINE MOUNT 17 106-487 8 WASHER (M14) 18 107-494 8 SCREW (M14 - 1.50 X 30 MM) 19 105-2354 8 SCREW (M12-1.25 X 30MM, CL10.9) 20 106-397 8 WASHER (M12, HARDENED) 21 302-4280 2 REAR ENGINE MOUNT 22 106-497 8 FLG SCREW (M10-1.50 X 35MM)

REMARKS

USE LOCTITE 242. TORQUE TO 60 FT-LB (80 N-m)

USE LOCTITE 242. TORQUE TO 95 FT-LB (130 N-m) USE LOCTITE 242. TORQUE TO 60 FT-LB (80 N-m)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0468489

48

BLOWER PLUMBING HX50 & HXT50

15 5 SEE F/N 4

6 14 7 8

1

SEE F/N 1

9

2

10

4 3

11 2

12

1

4

13 06

ID0471263

49

BLOWER PLUMBING HX50 & HXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

194-451 2 EXHAUST CLAMP (5") BENT BOLT 150-2499 2 TUBE 90° ELBOW (5") 150-3962 10 HIGH TEMP HOSE (5.00", SOLD PER IN) 111-131 4 T-BOLT CLAMP (5.31-5.63) 150-5352 1 BLOWER SILENCER (CB-5 W GUSSETS) 106-004 4 BOLT (3/8-NC X 1-3/8", GD8) 105-072 4 LOCK WASHER (3/8") 105-117 4 WASHER (5/16") 150-2508 1 FLANGE GASKET 120-184 1 BLOWER 157-827 1 CONNECTOR (80N-80H) 150-3962 6 HIGH TEMP HOSE (5.00", SOLD PER IN) 150-2646 1 BLOWER INLET TUBE 302-7535 1 FLOW CONDITIONER 106-383 1 FLG LK SCREW (M10-1.50 X 30MM)

REMARKS

SEE FOOTNOTE 4

SEE FOOTNOTE 1 SEE FOOTNOTE 2

BEGINS WITH S/N DWPHX50XJK0000066. SEE FOOTNOTE 3 & 4 SEE FOOTNOTE 3 & 4

NOT SHOWN:

FOOTNOTES:

1. USE THIN COAT OF RTV SILILCONE SEALER BOTH SIDES ADJACENT TO CENTER OPENING. 2. USE 255-1059 OIL, MUST ORDER SEPARATELY, SOLD IN QTS, REQ'S 28 OZ 3. REF 14 FLOW CONDITIONER WAS NOT INCLUDED WITH EARLY PRODUCTION UNITS BUT CAN BE ADDED IF DESIRED. 4. MUST DRILL .437 DIA. (11 MM) HOLE IN CENTER OF END OF REF 5, SILENCER, FOR REF 15, SCREEN, PRIOR TO INSTALLING REF 14, FLOW CONDITIONER.

NOTE:

06

ID0471263

50

BLOWER PLUMBING HX75 & HXT75

9 SEE F/N 3

17

10

8

16

7 5

11 12

6 13 5

14

4

15 7

3

8

2 1

04

ID0468643

51

BLOWER PLUMBING HX75 & HXT75 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

150-2645 1 BLOWER INLET TUBE 111-131 2 T-BOLT CLAMP (5.31-5.63) 150-3962 6 HIGH TEMP HOSE (5.00", SOLD PER IN) 301-3885 1 FLANGED ADAPTER - 6" X 5" 150-2576 2 FLANGE GASKET (6" 150# FULL FACE) 120-1004 1 PD BLOWER - 4612 RM 106-949 16 WASHER (3/4", HARDENED) 105-379 16 LK BOLT (3/4-NC X 1-1/4", NLK) 150-5390 1 BLOWER SILENCER (CB-6S) 195-2255 1 EXHAUST CLAMP (6") BENT BOLT 150-2539 1 BLOWER DISCHARGE ELBOW, 6" 110-656 2 WORM CLAMP (2-1/2" TO 8-1/2") 150-2538 6 HIGH TEMP HOSE (6.00", SOLD PER IN) 150-5611 1 RESONATOR TUBE (5" X 6" 90°) 194-451 1 EXHAUST CLAMP (5") BENT BOLT 302-7730 1 FLOW CONDITIONER 106-383 1 FLG LK SCREW (M10-1.50 X 30MM)

REMARKS

SEE FOOTNOTE 1 TORQUE TO 75 FT-LB (102 N-m) SEE FOOTNOTE 3

BEGINS WITH S/N DWPHX75XTK0000018. SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

NOT SHOWN:

FOOTNOTES:

1. USES 1.7 QT (1.6 L) 256-044 SYNTHETIC GEAR OIL (ISO 100) 2. REF 16 FLOW CONDITIONER WAS NOT INCLUDED WITH EARLY PRODUCTION UNITS BUT CAN BE ADDED IF DESIRED. 3. MUST DRILL .437 DIA (11 MM) HOLE IN CENTER OF END OF REF 9, SILENCER, FOR REF 17, SCREEN, PRIOR TO INSTALLING REF 16 FLOW CONDITIONER

NOTE:

04

ID0468643

52

BLOWER DRIVE AND GUARDS HX50 & HXT50

15 16

14

8

13

7

6

5

4

2 3

17

10 18

2 9

12

11 1

SEE F/N 3 1

19

32

20 11

31

22 23

21 7

1

24

25

30

4.30

29

26 6 3.71 04

27

28 ID0471364

53

BLOWER DRIVE AND GUARDS HX50 & HXT50 REF PART NO. NUMBER

QTY

DESCRIPTION

1 160-1366 1 BEARING SUPT SHAFT - KUBOTA 03 2 106-396 14 WASHER (M10, HARDENED) 3 105-1264 6 SCREW (M10-1.25 X 25MM, 10.9) 4 106-079 8 SCREW (M10-1.50 X 30MM) 5 165-986 1 KEY (3/8" X 1-7/8"") 6 170-1104 1 SHEAVE (4/3V-6.50", SK) 7 170-1210 1 SHEAVE BUSHING -SK (1-7/16) 8 170-1144 1 BELT SET (2X 2/3V-53.11") 9 170-1134 1 SHEAVE BUSHING (1.375") - SK 10 170-1140 1 SHEAVE (4/3V-6.90", SK) 11 106-397 2 WASHER (M12, HARDENED) 12 107-899 1 NUT 1/2-13 LITE FULL FLEXLOC 13 302-4281 1 BELT GUARD 14 105-1795 4 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 15 106-551 4 CLIP NUT (M8-1.25) 16 302-4282 1 GUARD BACK PLATE 17 105-1303 2 WASHER (.406 X 1.312 X .120) 18 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 19 107-661 3 FLG LKNUT (M10-1.50, PRV TRQ CL10) 20 302-4298 1 TENSIONER LINK 21 107-701 1 SCREW (M12-1.75 X 100MM CL8.8) 22 301-6305 1 IDLER RETAINER 23 170-1133 1 IDLER SHEAVE (6.00" OD) 24 125-032 2 BALL BEARING (1.181") 25 170-1131 1 IDLER BUSHING 26 106-354 2 FLANGE NUT (M12-1.75) 27 302-4336 1 GUARD BRACKET 28 105-2260 1 PLUG BUMPER 29 302-4299 1 TENSIONER LINK 30 105-1116 1 SCREW (1/2-NC X 4-1/2", GD8) 31 302-4297 1 GUIDE PLATE 32 106-497 2 FLG SCREW (M10-1.50 X 35MM)

REMARKS

SEE FOOTNOTE 3

USE LOCTITE 242. TORQUE TO 47 FT-LB (64 N-m) USE LOCTITE 242. TORQUE TO 47 FT-LB (64 N-m) SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. MATING SURFACES OF SHEAVE & HUB MUST BE FREE OF ANTI-SEIZE LUBRICANTS. TIGHTEN CAPSCREWS ALTERNATELY & EVENLY IN SEVERAL INCREMENTS UP TO RECOMMENDED TORQUED TORQUE OF 15 FT-LB (20 Nm) . DO NOT OVER-TIGHTEN. 2. TENSION BELTS TO .25"-.38" (6-10MM) DEFLECTION AT MID-SPAN WITH APPROXIMATELY 10 LB (4.5 kg) FORCE 3. APPLY PACKET OF PERMATEX 09175 ANTI-SEIZE COMPOUND TO MALE AND FEMALE SPLINES BEFORE INSTALLATION (COMES WITH 160-1367).

AFTER INSTALLATION, GIVE 4-5 PUMPS OF LITHIUM-BASED NGLI #2 EXTREME PRESSURE GREASE SUCH AS P/N 256-648 TO GREASE ZERKS ON HOUSING AND SHAFT. 4. APPLY SMALL AMOUNT OF LOCTITE 680 TO OD OF BEARING BEFORE INSTALLING INTO REF 23 IDLER SHEAVE. NOTE:

04

ID0471364

54

BLOWER DRIVE AND GUARDS HX75 & HXT75

14 13 12

15

7 6

5 SEE F/N 3 1

4 16

3

9

17

11

2 8

10

18

1

31 19 21

10

23 20

30 29

22 23

24

6 28

25 26

1

4.37

27 5 3.68

04

ID0468763

55

BLOWER DRIVE AND GUARDS HX75 & HXT75 REF PART NO. NUMBER

QTY

DESCRIPTION

1 160-1367 1 BEARING SUPT SHAFT - KUBOTA 07 2 106-396 20 WASHER (M10, HARDENED) 3 105-1265 20 SCREW (M10-1.25 X 30MM, 10.9) 4 165-986 1 KEY (3/8" X 1-7/8"") 5 170-1135 1 SHEAVE (4/3V-9.25", SK) 6 170-1210 1 SHEAVE BUSHING -SK (1-7/16) 7 170-1144 1 BELT SET (2X 2/3V-53.11") 8 170-1136 1 SHEAVE BUSHING (1.500") - SK 9 170-1106 1 SHEAVE (4/3V-6.00", SK) 10 106-397 2 WASHER (M12, HARDENED) 11 107-899 1 NUT 1/2-13 LITE FULL FLEXLOC 12 302-4281 1 BELT GUARD 13 105-1795 4 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 14 106-551 4 CLIP NUT (M8-1.25) 15 302-4282 1 GUARD BACK PLATE 16 105-1303 2 WASHER (.406 X 1.312 X .120) 17 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 18 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ CL10) 19 302-4298 1 TENSIONER LINK 20 107-701 1 SCREW (M12-1.75 X 100MM CL8.8) 21 301-6305 1 IDLER RETAINER 22 170-1133 1 IDLER SHEAVE (6.00" OD) 23 125-032 2 BALL BEARING (1.181") 24 170-1131 1 IDLER BUSHING 25 106-354 2 FLANGE NUT (M12-1.75) 26 302-4336 1 GUARD BRACKET 27 105-2260 1 PLUG BUMPER 28 302-4299 1 TENSIONER LINK 29 105-1116 1 SCREW (1/2-NC X 4-1/2", GD8) 30 302-4297 1 GUIDE PLATE 31 106-497 2 FLG SCREW (M10-1.50 X 35MM)

REMARKS

SEE FOOTNOTE 3 USE LOCTITE 242. TORQUE TO 47 FT-LB (64 N-m) SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. MATING SURFACES OF SHEAVE & HUB MUST BE FREE OF ANTI-SEIZE LUBRICANTS. TIGHTEN CAPSCREWS ALTERNATELY & EVENLY IN SEVERAL INCREMENTS UP TO RECOMMENDED TORQUED TORQUE OF 15 FT-LB (20 Nm) . DO NOT OVER-TIGHTEN. 2. TENSION BELTS TO .25"-.38" (6-10MM) DEFLECTION AT MID-SPAN WITH APPROXIMATELY 10 LB (4.5 kg) FORCE 3. APPLY PACKET OF PERMATEX 09175 ANTI-SEIZE COMPOUND TO MALE AND FEMALE SPLINES BEFORE INSTALLATION (COMES WITH 160-1367).

AFTER INSTALLATION, GIVE 4-5 PUMPS OF LITHIUM-BASED NGLI #2 EXTREME PRESSURE GREASE SUCH AS P/N 256-648 TO GREASE ZERKS ON HOUSING AND SHAFT. NOTE:

04

ID0468763

56

FUEL TANK ASSEMBLY

8 15

18

14 7

RETURN

3

17 13 31

7

5 4

16

10 19

6

20

11

21 12 7

25 26

2

22

23 24 SUPPLY

9 28

27

29 1 30 32

03

ID0467884

57

FUEL TANK ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

QTY

DESCRIPTION

364-1019 1 FUEL TANK - 30 GAL 117-990 2 GROMMET (.620 X .750) 150-2493 2 FUEL TANK PICKUP - (06H-08H90) 215-2120 1 REED SWITCH FUEL SENDER 105-214 5 FLG SCREW (#10-24 X .5", THD FRM) 105-1933 12 BULK HOSE (1/2", 400PSI, SOLD PER FT) 105-1673 7 WORM CLAMP (5/16" TO 7/8") 111-021 1 BREATHER CAP (TANK) 110-249 5 WORM CLAMP (1/4" TO 5/8") 105-1933 10 BULK HOSE (1/2", 400PSI, SOLD PER FT) 156-729 1 S/O TEE (O8H-O8H-O8H) 105-1933 4 BULK HOSE (1/2", 400PSI, SOLD PER FT) 106-049 4 BOLT (#10-24 X 3/4", PLPS) 302-4341 1 FILLER MOUNT BRACKET 105-2409 4 SCREW (M6-1.00 X 25MM, BUT TORX) 195-3102 1 CAP, DIESEL FUEL VENTED 155-708 1 O-RING (218-D70) 364-663 1 FILLER NECK SCREEN 364-660 1 FILLER NECK 302-4401 1 MOUNTING TAB 150-2656 1 TUBING CLAMP (-12) 107-025 1 SCREW (M6-1.00 X 50MM) 106-538 1 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 106-048 4 LOCKNUT (#10-24) 110-250 2 WORM CLAMP (1.25" TO 2.125") 150-4583 1 FORMED FUEL HOSE 514-312 1 S/O COUPLER (08N-08H) 105-1518 6 BULK HOSE (5/16") LOW PERM 150-1381 1 S/O COUPLER (05H-06H) 105-1142 38 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 106-385 4 FLG LOCKNUT (M6-1.00) 117-425 6 LINER PAD (.12" THK)

REMARKS

INCLUDES 165-704 GASKET

110-010 ENDS WITH S/N_______

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0467884

58

FUEL SYSTEM HX50 & HXT50

6 7 5 2

4

1

8 9

3

10 11 17 1

12

13

23 22 21

20

14 16

15

17 1 19 18

02

ID0471241

59

FUEL SYSTEM HX50 & HXT50 REF PART NO. NUMBER

QTY

1 110-249 2 105-1142 3 106-381 4 105-1518 5 500-2752 6 106-163 7 106-395 8 107-687 9 302-4340 10 106-386 11 105-1518 12 106-712 13 195-2598 14 302-4435 15 106-385 16 500-2754 17 105-1518 18 105-1518 19 156-252 20 105-1518 21 195-2597 22 195-2596 23 106-328

17 WORM CLAMP (1/4" TO 5/8") 62 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 2 FLG LK SCREW (M8-1.25 X 25MM) 25 BULK HOSE (5/16") LOW PERM 1 FUEL FILTER CARTRIDGE 2 FLG SCREW (M8-1.25 X 30MM) 4 WASHER (M8, HARDENED) 4 CLIP NUT M8-1.25, LONG, WIDE 1 FUEL FILTER BRACKET 2 FLG LOCKNUT (M8-1.25) 34 BULK HOSE (5/16") LOW PERM 2 FLG SCREW (M6-1.00 X 16MM) 1 FUEL PUMP ASSEMBLY 1 BRACKET, FUEL PUMP 2 FLG LOCKNUT (M6-1.00) 1 FUEL CHECK VALVE 6 BULK HOSE (5/16") LOW PERM 12 BULK HOSE (5/16") LOW PERM 2 S/O TEE (05H-05H-05H) 19 BULK HOSE (5/16") LOW PERM 1 WIF SENSOR 1 WATER SEPARATOR ELEMENT 2 SCREW (M8-1.25 X 40MM)

DESCRIPTION

REMARKS

USE 2 @ 3" USE 2 @ 6"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0471241

60

FUEL SYSTEM HX75 & HXT75

5 4 SEE F/N 1

8

3 1

7 6

2 9

11

RETURN

10

23 12

14

6 13

15 24

10 18 17

16 SUPPLY

19 20 23

21 22

03

2

ID0467954

61

FUEL SYSTEM HX75 & HXT75 REF PART NO. NUMBER

QTY

1 195-2778 2 106-385 3 302-5146 4 105-117 5 106-386 6 105-1833 7 105-1142 8 110-249 9 106-163 10 106-395 11 105-1518 12 500-2753 13 106-381 14 302-4340 15 107-687 16 105-1518 17 106-328 18 195-2596 19 195-2597 20 105-1518 21 302-4435 22 195-2598 23 106-712 24 105-1142

1 FUEL COOLER 4 FLG LOCKNUT (M6-1.00) 1 COOLER MOUNT PLATE 2 WASHER (5/16") 4 FLG LOCKNUT (M8-1.25) 2 GROMMET (5/8) 71 BULK HOSE (3/8", 180 PSI, SOLD PER FT) 10 WORM CLAMP (1/4" TO 5/8") 2 FLG SCREW (M8-1.25 X 30MM) 4 WASHER (M8, HARDENED) 32 BULK HOSE (5/16") LOW PERM 1 FUEL FILTER CARTRIDGE 2 FLG LK SCREW (M8-1.25 X 25MM) 1 FUEL FILTER BRACKET 4 CLIP NUT M8-1.25, LONG, WIDE 18 BULK HOSE (5/16") LOW PERM 2 SCREW (M8-1.25 X 40MM) 1 WATER SEPARATOR ELEMENT 1 WIF SENSOR 24 BULK HOSE (5/16") LOW PERM 1 BRACKET, FUEL PUMP 1 FUEL PUMP ASSEMBLY 4 FLG SCREW (M6-1.00 X 16MM) 11 BULK HOSE (3/8", 180 PSI, SOLD PER FT)

DESCRIPTION

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. REF 4 WASHER AND REF 1 FUEL COOLER BRACKET SLIP OVER BACK SIDE OF CLIP NUT IN REAR PANEL ASSEMBLY. 2. WHEN REPLACING OLD STYLE COOLER, 195-2192, WITH NEW STYLE FUEL COOLER, 195-2778, REF NO.'S 3 AND 23 MUST ALSO BE REPLACED WITH CURRENT PARTS SHOWN.

NOTE:

03

ID0467954

62

INTAKE & EXHAUST SYSTEM HX50 & HXT50

12

11

13 8

9

7 10

6 5

14 4 15

3 2

16 1 17

03

ID0471103

63

INTAKE & EXHAUST SYSTEM HX50 & HXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

500-2759 1 AIR INTAKE HOSE 116-192 34 BULK HOSE (7/64", SOLD PER 1") 155-150 2 S/O COUPLER (02N-02H) 156-228 1 ELBOW (02NF-02NF90) 156-241 1 STREET ELBOW (02N-02NF90) 106-386 1 FLG LOCKNUT (M8-1.25) 300-9488 1 MOUNT TAB 195-1344 1 GRADUATED RESTRICTION INDICATOR (20"H2O) 105-1795 1 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 500-2755 1 AIR FILTER ASSEMBLY W/ MAF PROVISION 195-2560 1 AIR CLEANER INLET HOSE 110-169 1 WORM CLAMP (2.812" TO 3.750") 194-759 1 ELEMENT (PRIMARY) 194-758 1 ELEMENT (SAFETY) 106-380 4 FLG LK SCREW (M8-1.25 X 16MM) 195-2568 1 EXHAUST TUBE 500-2761 1 EXHAUST GASKET

REMARKS

TORQUE TO 20 FT-LB (27 N-m)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0471103

64

INTAKE & EXHAUST SYSTEM HX75 & HXT75

8 7 10

11

9 5 4 3

12

SEE F/N 1

2 1 19

7 13

18 17 16

14 15

03

ID0471867

65

INTAKE & EXHAUST SYSTEM HX75 & HXT75 REF PART NO. NUMBER

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

195-2607 1 AIR CLEANER - V3307 W/ MAF PROVISION 116-192 36 BULK HOSE (7/64", SOLD PER 1") 155-150 2 S/O COUPLER (02N-02H) 156-241 1 STREET ELBOW (02N-02NF90) 300-9488 1 MOUNT TAB 105-1795 5 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 195-1344 1 GRADUATED RESTRICTION INDICATOR (20"H2O) 106-386 1 FLG LOCKNUT (M8-1.25) 156-228 1 ELBOW (02NF-02NF90) 195-2563 1 AIR CLEANER INTAKE HOSE 110-170 1 WORM CLAMP (4-1/8" TO 5") 110-367 1 WORM CLAMP (3-1/4" TO 4-1/8"") 195-2562 1 AIR CLEANER OUTLET HOSE 110-134 1 WORM CLAMP (2.062" TO 2.750") 195-2694 1 EXHAUST GASKET 195-2568 1 EXHAUST TUBE 106-390 4 WASHER (M10) 106-958 4 SCREW (M10-1.25 X 20MM, CL 8.8)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

194-577 194-830

SAFETY ELEMENT ELEMENT (PRIMARY)

FOOTNOTES:

1. DISCHARGE VALVE ON AIR FILTER END COVER TO BE POINTED DOWNWARD WHEN COVER IS INSTALLED.

NOTE:

03

ID0471867

66

WASH PUMP HX50 & HXT50

1

2

3

5

4 6

12

7

15

8 9

11 14

13

10

16

05

ID0471350

67

WASH PUMP HX50 & HXT50 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 WATER PUMP - 5.5 GPM (W/ CLUTCH) 1 FLG LOCKNUT (M10-1.50) 3 SCREW (M10-1.50 X 55MM) 3 WASHER (M10, HARDENED) 1 PUMP MOUNT PLATE 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 4 SPACER (.406 X .750 X .500) 1 PUMP MOUNT PLATE 1 JAM NUT (M12-1.75) 1 SCREW (M12-1.75 X 65MM) 1 SCREW (M10-1.50 X 40MM, SOC) 1 SHEAVE 4AK 4.450" W/ BUSHING 1 BOLT (1/4-NC X 3/4", SOC) 1 KEY (3/8" X 2-1/4") 1 BELT SET (AX32) 1 NUT PLATE

150-2658 106-387 105-839 106-396 302-4422 106-162 105-1698 302-4351 107-669 107-507 106-544 170-1141 105-161 165-959 170-1142 302-4420

DESCRIPTION

REMARKS

USE 500-5980 MANIFOLD PLUG KIT, SERVICE PART 166-390 PUMP CLUTCH

SEE FOOTNOTE 2 USE LOCTITE 242

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

217-291

1

TERM DEUTS 16S 0462-201-16141

CONNECT TO CLUTCH WIRE

FOOTNOTES:

1. COMES WITH HARDWARE. USE REF 14 SOC HEAD CAPSCREWS IN PLACE OF HEX HEAD CAPSCREWS. TORQUE EVENLY IN STEPSTO 8 FT-LB (11 Nm).

2. FOR HX50, MOUNT REF 5 PLATE WITH EDGE HAVING ONE NOTCH TOWARD SIDE SHOWN AND DIRECTLY UNDER PUMP CRANKSHAFT. 3. TENSION BELTS TO .25"-.38" (6-10MM) DEFLECTION AT MID-SPAN WITH APPROXIMATELY 10 LB (4.5 Kg) FORCE.

NOTE:

05

ID0471350

68

WASH PUMP HX75 & HXT75

1

3

2

4 5

7

12

8

6

13

14

9 10

11

13 15

16

05

ID0468837

69

WASH PUMP HX75 & HXT75 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 WATER PUMP - 5.5 GPM (W/ CLUTCH) 1 FLG LOCKNUT (M10-1.50) 3 SCREW (M10-1.50 X 55MM) 3 WASHER (M10, HARDENED) 1 PUMP MOUNT PLATE 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 4 SPACER (.406 X .750 X .500) 1 PUMP MOUNT PLATE 1 JAM NUT (M12-1.75) 1 SCREW (M12-1.75 X 65MM) 1 SCREW (M10-1.50 X 40MM, SOC) 1 SHEAVE 2AK49-H 4.75" OD 1 SHEAVE BUSHING MST "H" (1 7/16) 2 BOLT (1/4-NC X 3/4", SOC) 1 BELT SET (AX32) 1 NUT PLATE

150-2658 106-387 105-839 106-396 302-4422 106-162 105-1698 302-4351 107-669 107-507 106-544 170-1148 170-1209 105-161 170-1142 302-4420

DESCRIPTION

REMARKS

USE 500-5980 MANIFOLD PLUG KIT, SERVICE PART 166-390 PUMP CLUTCH

SEE FOOTNOTE 2 USE LOCTITE 242

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. COMES WITH HARDWARE. USE REF 14 SOC HEAD CAPSCREWS IN PLACE OF HEX HEAD CAPSCREWS. TORQUE EVENLY IN STEPSTO 8 FT-LB (11 Nm).

2. FOR HX75, MOUNT PLATE WITH EDGE HAVING TWO NOTCHES TOWARD SIDE SHOWN AND DIRECTLY UNDER PUMP CRANKSHAFT.

NOTE:

05

ID0468837

70

WASH PUMP PLUMBING

8

9

6 5 7

4

10

3 2

20

11

12

1 13 20 19

18 17

14

12 16 15

06

ID0468904

71

WASH PUMP PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

DESCRIPTION

115-374 29 BULK HOSE (3/4", SOLD PER 1") 150-4013 1 CONNECTOR (12O-08BSPP) 159-731 1 S/O COUPLER (12OFX-12H90) 157-843 1 CONNECTOR (06BS-06O) 150-5072 1 UNION RUN TEE (06O-06OFX-06SF) 150-4164 1 PRESSURE TRANSDUCER 150-3054 1 HOSE (06OFX45-14"-3000) 514-230 2 CONNECTOR (06N-06O90) 150-5620 1 UNLOADER VALVE, SHORTENED 150-2238 1 S/O CONNECTOR (06BSPT-08H) 154-738 1 HOSE (06OFX90S-34"-3000) 110-217 2 WORM CLAMP (7/16" TO 1") 154-425 1 BK CONNECTOR (060-06O45BK) 154-326 1 CAP (06OF) 116-322 40 BULK HOSE (1/2",SOLD PER 1") 156-108 1 S/O COUPLER (08N-08H90) 514-004 1 BK CONNECTOR (12O-12OBK) 105-444 1 WASHER (1-1/4") 150-2034 1 TEE (-12ORSF-8NPTF-12H) 110-026 2 WORM CLAMP (1/2" TO 1-1/4")

REMARKS

SEE FOOTNOTE 1.

USE 153-122 & 117-713 FOR LH CONTROL

USE 150-2132 & 117-713 FOR LH CONTROL

USE 68" FOR LH CONTROL

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N: **********

NOTE:

06

ID0468904

72

HYDRAULIC PUMP MOUNT HX50 & HXT50

4

3

2 1

5 6 8 7

9

10

12 11

04

ID0471422

73

HYDRAULIC PUMP MOUNT HX50 & HXT50 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 PUMP MOUNT 3 WASHER (M10, HARDENED) 3 SCREW (M10-1.50 X 25MM, CL 8.8) 2 LOCKNUT (M10-1.5) 1 HYD PUMP CCW SINGLE DISP GEAR (7.0 CC) 1 JAM NUT (M12-1.75) 1 SCREW (M12-1.75 X 65MM) 2 SCREW (M10-1.50 X 35MM, SOC- ZP) 1 SHEAVE 2AK41-H 3.95" OD 1 SHEAVE BUSHING MST "H" (.750) 1 BELT SET (AX29) 2 BOLT (1/4-NC X 3/4", SOC)

302-4284 106-396 105-245 106-758 150-4679 107-669 107-507 105-1832 170-1146 170-1151 170-1143 105-161

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. COMES WITH HARDWARE. USE 105-161 SOC HEAD CAPSCREWS IN PLACE OF HEX HEAD CAPSCREWS. TORQUE SCREWS EVENLY IN STEPS TO 8 FT-LB (11 N-m).

2. TENSION BELTS TO .25"-.38" (6-10MM) DEFLECTION AT MID-SPAN WITH APPROXIMATELY 10 LB (4.5 Kg) FORCE.

NOTE:

04

ID0471422

74

HYDRAULIC TANK & FILTER

3 4 5 2

1

6

10

7

8

02

9

ID0469779

75

HYDRAULIC TANK & FILTER REF PART NO. NUMBER

QTY

1 364-1018 2 150-3944 3 301-6532 4 106-755 5 154-308 6 106-551 7 159-392 8 157-870 9 214-819 10 364-171

1 HYDRAULIC TANK 1 HYD OIL FILTER ASSY/IN TANK/10M ELEMENT 1 FILTER TOOL 2 SCREW (M10-1.50 X 30MM, SOC) 1 CONNECTOR (10O-12S) 4 CLIP NUT (M8-1.25) 1 PLUG (12S, SOC) 1 SHUT-OFF (08N-08NF) 1 TEMPERATURE SWITCH 1 SIGHT GAUGE

DESCRIPTION

REMARKS

USES 150-3946 FILTER ELEMENT. SEE "NOT SHOWN" BELOW SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

150-3946 500-2469 500-2470 500-2475

HYDRAULIC FILTER ELEMENT (10 M, IN-TANK) HYD BREATHER ELEMENT FOR IN-TANK FILTER HYD TANK GASKET SEAL FOR IN-TANK FILTER SEAL KIT (FOR MPT101 IN-TANK HYD FILTER)

FOOTNOTES:

1. TORQUE FILTER CAP TO 22 FT-LB (30 N-m) 2. TORQUE SIGHT GAUGE MOUNTING SCREWS TO 4 FT-LB (48 IN-LB, 5.4 N-m)

NOTE:

02

ID0469779

76

CONTROL PANEL

UNLOADER VALVE. SEE WASH PUMP PLUMBING

WIRING HARNESS

14

15

1 2 3

13

4 6

5 10

8

7 12 11 6

9 10

03

ID0468930

77

CONTROL PANEL REF PART NO. NUMBER

QTY

1 105-1207 2 106-205 3 220-10032 4 215-3014 5 215-2148 6 105-1876 7 214-253 8 215-3082 9 215-1789 10 215-2013 11 105-2409 12 302-4290 13 110-030 14 107-859 15 214-133

4 SCREW(#10-32 X .75", HEX) 1 WASHER (.191") 1 PV380 V3 DISPLAY 1 LED TAG LIGHT 1 DUAL USB PORT 5 SCREW (#6-32 X 5/8", SOC ZP) 1 ACCESSORY SOCKET 2 TERM DEUTS 14S 0460-215-16141 1 ROCKER SWITCH (TC) ON-ON 1 IGNITION SWITCH 4 SCREW (M6-1.00 X 25MM, BUT TORX) 1 CONTROL PANEL 1 CABLE TIE (1/16" TO 4") 5 LOCKNUT (#6-32, SS, NLK) 2 TERM DEUTS 16P 0460-202-16141

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 105-1790 REPLACEMENT KEY & 105-1791 BLK BOOT KEY COVER

NOT SHOWN:

FOOTNOTES:

1. REPLACES P/N: 220-2555 PV380 V2 DISPLAY. BEGINS WITH S/N: DWPHX50XXXXXXXX & DWPHX75XXXXXXXX.

NOTE:

03

ID0468930

78

CONTROL PANEL DOOR & COVER 13 12 11

RIGHT HAND CONTROLS SHOWN

10

6 5

7

4 8 9

1

3

2 14 02

ID0468937

79

CONTROL PANEL DOOR & COVER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 CONTROL PANEL DOOR RH 1 LATCH, ADJUST LEVER (LOCKING) 1 LIFT-OFF HINGE (OFF-SET) 1 LIFT-OFF HINGE (OFF-SET) 8 EXT STAR WASHER (#10) 8 SCREW(M5-0.80X14MM,SOC) 2 FLG SCREW (M6-1.00 X 16MM) 1 LATCH PLATE 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 COVER PLATE 4 CLIP NUT (M6-1.00) 4 SCREW (M6-1.00 X 25MM, BUT TORX) 4 BUTTON PLUG (BPF-1/4) 1 KEY, PAIR

302-5475 117-558 105-617 111-002 106-056 106-428 106-712 302-5474 106-237 302-7024 106-574 105-2409 153-366 214-961

DESCRIPTION

REMARKS

USE 302-4345 CONTROL PANEL DOOR FOR LH CONTROLS

INSTALLS IN OPPOSIDE END PANEL INSTALLS IN HINGE SCREW HOLES IN OPPOSITE END PANEL

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0468937

80

WIRELESS SYSTEM HXT50 & HXT75

3 4 38 7

6 15 8

20 10 19

1

23

9 22 22

8 23 12 13

29

17

2 8

24

21

25

27 26

35

25 26 33

21

8

17 28

41 16

18

14

8

17 11

5 32 31

40 34 36

37

30

39 02

ID0714948

81

WIRELESS SYSTEM HXT50 & HXT75 REF PART NO. NUMBER

QTY

215-3024 1 215-3059 2 215-3109 3 215-3405 4 215-3406 5 215-3391 6 215-3390 7 215-3392 8 215-3058 9 303-3713 10 303-3714 11 303-3712 12 301-6513 13 301-6355 14 303-4431 15 105-1833 16 105-2409 17 106-385 18 105-1300 19 105-1577 20 106-388 21 106-848 22 106-574 23 107-366 24 117-558 25 106-228 26 106-056 27 105-617 28 105-2377 29 106-387 30 303-5263 31 215-1789 32 306-603 33 106-894 34 106-350 35 105-189 36 106-040 37 105-215 38 111-030 39 215-3438 40 215-3480 41 215-3383

WIRELESS SYSTEM 1 HX WIRELESS CONTROLLER (C220) 1 HX WIRELESS CONTROLLER (C920) 1 ANTENNA (2.4GHZ) (AARCOMM) 1 ANTENNA CABLE (AARCOMM) 1 DOCKING STATION (AARCOMM) 1 WIRELESS REMOTE (AARCOMM) 1 HOLSTER (AARCOMM) 1 HXT TRUCK WIRELESS HARNESS 1 ELECTRICAL BOX 1 ELECTRICAL BOX 1 BRACKET 1 ACCESS DOOR 1 COVER PLATE 1 BRACKET 1 GROMMET (5/8) 4 SCREW (M6-1.00 X 25MM, BUT TORX) 8 FLG LOCKNUT (M6-1.00) 8 BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) 2 SCREW (M6-1.00 X 14MM, BUT, SOC) 2 WASHER (M6) 6 FLG SCREW (M6-1.00 X 25MM) 6 CLIP NUT (M6-1.00) 4 SCREW (M6-1.00 X 30MM, 8.8) 1 LATCH, ADJUST LEVER (LOCKING) 8 SCREW (M5-0.80 X 10MM) 8 EXT STAR WASHER (#10) 2 LIFT-OFF HINGE (OFF-SET) 1 FLG LK SCREW (M10-1.50 X 35MM) 1 FLG LOCKNUT (M10-1.50) 1 DOCKING STATION MOUNT 1 ROCKER SWITCH (TC) ON-ON 1 AUDIO ALARM 2 SCREW (#8-32 X 1" PLPS SS) 2 NUT, HEX, #8-32 4 SCREW (#6-32 X 1/2") 4 EXT STAR WASHER (#6) 4 NUT (#6-32) 1 PLUG (1/2" DOUBLE D) 1 DOCKING STATION HARNESS 1 CHARGE STATION HARNESS 2 MOUNTING CLIP (DEUTSCH)

DESCRIPTION

REMARKS

INCLUDES REF'S NO'S 1 THRU 7.

USE 2 @ 4" EA.

FOOTNOTES:

NOTE:

02

ID0714948

82

HARNESS & HOSE RESTRAINTS

4

6 5

5 3

2

8

8 9

11

10

7 12

7

1

13

13

03

ID0473141

83

HARNESS & HOSE RESTRAINTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

4 FLG LOCKNUT (M6-1.00) 5 5/16 VELCRO MOUNT 1 5/16 RATCHETING P-CLAMP (1.42") 90 DEG. 6 BULK EDGE (3/8", SOLD PER FT) 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 1 7/16 RATCHETING P-CLAMP (1.42") 180 DEG. SHORT 2 FLG LOCKNUT (M8-1.25) 4 FLG SCREW (M6-1.00 X 20MM) 1 FLG LK SCREW (M8-1.25 X 25MM) 3 EDGE CLIP SIDE VERTICAL (.12-.24) 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 BRACKET 2 CLIP NUT (M8-1.25)

106-385 105-2427 105-2307 116-461 105-1795 105-2494 106-386 106-161 106-381 105-2133 106-162 301-3368 106-551

DESCRIPTION

REMARKS

HX50 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0473141

84

BASE ASSEMBLY 8

6

7

16

3

4

9 10

2

11 12 13 14

15 16

5

17

39

11 38

18

37

19

36

1

11 35

8 20 21

22

24 14 8 23

19

25 29

26 27 03

28

30

33 31

32

34 ID0436673

85

BASE ASSEMBLY REF PART NO. NUMBER

QTY

1 303-3716 2 302-4366 3 302-4296 4 302-4381 5 302-4295 6 319-835 7 107-612 8 106-396 9 106-580 10 106-397 11 106-387 12 106-031 13 106-385 14 105-095 15 153-366 16 105-2409 17 116-789 18 116-789 19 106-574 20 105-271 21 302-4410 22 362-0085 23 106-142 24 106-048 25 303-3720 26 106-049 27 105-189 28 106-848 29 106-040 30 105-215 31 154-349 32 157-870 33 153-693 34 150-4118 35 115-167 36 106-551 37 106-381 38 302-4285 39 115-399

1 BASE 1 TOP BRACE 1 FORMED PLATE 1 BRACE 2 UPRIGHT 2 LIFTING EYE 4 SCREW (M10-1.50 X 30MM, CL10.9) 16 WASHER (M10, HARDENED) 4 SCREW (M12-1.75 X 180MM) 8 WASHER (M12, HARDENED) 14 FLG LOCKNUT (M10-1.50) 4 LOCKNUT (M12-1.75, NLK) 4 FLG LOCKNUT (M6-1.00) 10 WASHER (1/4", TYPE A WIDE) 2 BUTTON PLUG (BPF-1/4) 4 SCREW (M6-1.00 X 25MM, BUT TORX) 28 RUBBER EDGE TRIM 1/8" (FT) 35 RUBBER EDGE TRIM 1/8" (FT) 20 CLIP NUT (M6-1.00) 4 SCREW (M10-1.50 X 40MM) 1 RETAINER PLATE 1 TANK SEAL 8 SCREW (M10-1.50 X 65MM) 2 LOCKNUT (#10-24) 1 ELECTRIC MOUNT PLATE 4 BOLT (#10-24 X 3/4", PLPS) 4 SCREW (#6-32 X 1/2") 4 FLG SCREW (M6-1.00 X 25MM) 4 EXT STAR WASHER (#6) 4 NUT (#6-32) 1 CONNECTOR (08N-08O) 1 SHUT-OFF (08N-08NF) 1 BK CONNECTOR (08NF-O8NF BK) 1 PLUG (-08 NPT BRASS) 2 PLUG (12N, SQ) 4 CLIP NUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 1 BATTERY MOUNT 35 BULK STRIP (3/4", SOLD PER 1"")

DESCRIPTION

REMARKS

SEE FOOTNOTE 3

SEE FOOTNOTE 1

USE 2 @ 14"

SEE FOOTNOTE 4

SEE FOOTNOTE 2 SEE FOOTNOTE 2

FOOTNOTES:

1. LIFT EYES GO ON TOP OF THE TOP PANEL. 2. APPLY SMALL AMOUNT OF ANTI-SEIZE COMPOUND TO THREADS BEFORE INSTALLATION. DO NOT USE THREAD SEALANT. 3. 302-4230 ENDS WITH S/N: DWPHX50XAM0000610 & DWPHX75XTM0000232 4. 302-3678 ENDS WITH S/N: DWPHX50XAM0000610 & DWPHX75XTM0000232

NOTE:

03

ID0436673

86

FRONT PANEL

9 8

8

23 24

5

6 7

10

17

11

4

18

3

19 20 21

2 12

22

1 15

13 4 2 14

02

16

2

ID0469985

87

FRONT PANEL REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-4370 1 FRONT PANEL 2 105-2409 15 SCREW (M6-1.00 X 25MM, BUT TORX) 3 105-095 1 WASHER (1/4", TYPE A WIDE) 4 106-385 7 FLG LOCKNUT (M6-1.00) 5 117-983 1 SOUND INSULATION 6 153-366 4 BUTTON PLUG (BPF-1/4) 7 106-161 4 FLG SCREW (M6-1.00 X 20MM) 8 106-574 7 CLIP NUT (M6-1.00) 9 302-4372 1 FRONT GRILLE 10 115-671 6 BULK EDGE (1/16", SOLD PER 1") 11 302-4447 1 RETAINER 12 302-4198 1 DEFLECTOR 13 362-0076 5 SOUND INSULATION ( 1.75 X 17.75 X .50) 14 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 15 106-551 4 CLIP NUT (M8-1.25) 16 302-4199 1 COVER PLATE 17 215-2650 1 WORKLIGHT, 1600 LUMEN LED 18 106-559 1 SCREW (M12-1.75 X 25MM) 19 302-4115 1 BRACKET 20 106-806 1 FLG LK SCREW (M12-1.75 X 25MM) 21 106-391 2 WASHER (M12) 22 106-031 2 LOCKNUT (M12-1.75, NLK) 23 105-1819 1 HOLE PLUG (DOUBLE D) 24 111-110 1 PLUG (3/8)

REMARKS

USE 2 @ 3" LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0469985

88

REAR PANEL 10 13 14 15

10

22

12

11

17 35

36 9 30 10

31

10

20

8

2

27

7

6

5

18 24 3

33 1

25

4

2

25

23 32 34 02

ID0470038

89

REAR PANEL REF PART NO. NUMBER

QTY

1 302-4260 2 105-2409 3 301-4811 4 106-049 5 117-558 6 106-048 7 301-3887 8 302-4374 9 153-366 10 106-574 11 302-4344 12 106-161 13 302-4372 14 302-4447 15 117-948 17 118-164 18 115-033 20 105-1833 22 302-4375 23 302-4377 24 106-551 25 106-381 27 362-0076 30 105-095 31 106-385 32 105-806 33 107-096 34 302-4339 35 105-1819 36 111-110

1 REAR PANEL 21 SCREW (M6-1.00 X 25MM, BUT TORX) 1 DOOR 4 BOLT (#10-24 X 3/4", PLPS) 1 LATCH, ADJUST LEVER (LOCKING) 4 LOCKNUT (#10-24) 1 ACCESS DOOR HINGE 1 SIDE COVER 4 BUTTON PLUG (BPF-1/4) 15 CLIP NUT (M6-1.00) 1 TANK SUPPORT 4 FLG SCREW (M6-1.00 X 20MM) 1 FRONT GRILLE 1 RETAINER 38 BULK EDGE (3/32",3/8" BULB, SOLD PER FT) 15 BULK EDGE (1/16", SOLD PER IN) 1 GROMMET (1-1/4") 1 GROMMET (5/8) 1 SIDE COVER 1 DEFLECTOR 9 CLIP NUT (M8-1.25) 9 FLG LK SCREW (M8-1.25 X 25MM) 7 SOUND INSULATION ( 1.75 X 17.75 X .50) 1 WASHER (1/4", TYPE A WIDE) 1 FLG LOCKNUT (M6-1.00) 4 SCREW (M8-1.25 X 25MM) 4 LOCKNUT (M8-1.25, NLK) 1 ECU MOUNT PANEL 1 HOLE PLUG (DOUBLE D) 1 PLUG (3/8)

DESCRIPTION

REMARKS

USE TO MOUNT ENGINE ECU TO BRACKET USE TO MOUNT ENGINE ECU TO BRACKET

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0470038

90

TOP PANEL 10

6 9 5

11

7

4

8

F/N 2

12 13

SEE "BASE ASSEMBLY"

3 16 2 3 14 15

21

1 16

17

20 18 SEE F/N 3 19

20

02

BOTTOM VIEW

ID0469874

91

TOP PANEL REF PART NO. NUMBER

QTY

1 302-5149 2 110-1024 3 153-366 4 302-4350 5 195-1468 6 194-266 7 106-381 8 106-048 9 106-049 10 117-558 11 302-4359 12 110-778 13 106-551 14 106-385 15 105-095 16 105-2409 17 362-2209 18 362-2207 19 362-2208 20 107-950 21 105-1819

1 TOP PANEL 1 PLUG (.625" HOLE DIAMETER) 6 BUTTON PLUG (BPF-1/4) 1 EXHAUST FLANGE 1 MUFFLER CLAMP 3.5" 1 EXHAUST TUBE 4 FLG LK SCREW (M8-1.25 X 25MM) 16 LOCKNUT (#10-24) 16 BOLT (#10-24 X 3/4", PLPS) 2 LATCH, ADJUST LEVER (LOCKING) 2 ACCESS DOOR 2 HINGE (8.75") 4 CLIP NUT (M8-1.25) 12 FLG LOCKNUT (M6-1.00) 8 WASHER (1/4", TYPE A WIDE) 18 SCREW (M6-1.00 X 25MM, BUT TORX) 1 SOUND INSULATION 2 SOUND INSULATION 1 SOUND INSULATION 30 INSULATION STUD 1" 4 HOLE PLUG (DOUBLE D)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. APPROXIMATE LOCATION OF REF 20 INSULATION STUDS ARE SHOW IN "BOTTOM VIEW".

2. ORIENT AS SHOWN FOR HX50. ROTATE 180° FOR HX75.

3. REMOVE KNOCK-OUT PORTION FROM ONE REF 18 SOUND INSULATION PANEL AS SHOWN FOR EXHAUST OUTLET.

NOTE:

02

ID0469874

92

REAR LIFT-OFF DOORS

10

9

11

8

12

10

1

7 6

5

3

2

4

02

ID0470432

93

REAR LIFT-OFF DOORS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

302-4385 1 ACCESS DOOR NO VENT LIFT OFF 302-5271 2 STIFFENER 362-0084 1 SOUND INSULATION 362-0057 2 SOUND INSULATION 115-686 174 BULK EDGE (5/32",SOLD PER 1") 362-0076 6 SOUND INSULATION ( 1.75 X 17.75 X .50) 362-0054 1 SOUND INSULATION 362-0053 1 SOUND INSULATION 302-3874 1 DEFLECTOR 118-1013 264 VHB TAPE (.50") GENERAL PURPOSE 302-4383 1 VENTED DOOR PANEL (24.5") (LIFT-OFF) 117-558 4 LATCH, ADJUST LEVER (LOCKING)

REMARKS

USE 2 @ 87"

SEE FOOTNOTE 1. USE 11 @ 24"

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING PAINTED SURFACES WITH ISOPROPYL ALCOHOL BEFORE APPLYING TAPE.

NOTE:

02

ID0470432

94

FRONT HINGED DOOR - NO VENT

6 5

3 4 2

7 1

8 9 10 11

12 SEE F/N 1

13

14 15

02

ID0472011

95

FRONT HINGED DOOR - NO VENT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

107-310 4 WASHER (#10) 318-588 1 MANUAL COMPARTMENT 302-4378 1 ACCESS DOOR NO VENT HINGED 105-832 2 FLG LOCKNUT (1/4-NC) 117-533 2 RUBBER BUMPER 117-558 1 LATCH, ADJUST LEVER (LOCKING) 110-348 4 POP RIVET (3/16" X .664") 105-617 2 LIFT-OFF HINGE (OFF-SET) 106-056 8 EXT STAR WASHER (#10) 106-428 8 SCREW(M5-0.80X14MM,SOC) 118-1013 96 VHB TAPE (.50") GENERAL PURPOSE 302-5271 2 STIFFENER 362-0081 1 SOUND INSULATION 362-0057 2 SOUND INSULATION 115-686 100 BULK EDGE (5/32",SOLD PER 1")

REMARKS

SEE FOOTNOTE 1. USE 4 @ 24"

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING PAINTED SURFACES WITH ISOPROPYL ALCOHOL BEFORE APPLYING TAPE.

NOTE:

02

ID0472011

96

FRONT HINGED DOOR - VENTED

9 8 7 10

6 3

11

5

4 3

2 1

02

14

13 SEE F/N 1

12

ID0472063

97

FRONT HINGED DOOR - VENTED REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

QTY

DESCRIPTION

302-4384 1 ACCESS DOOR VENTED HINGED 117-533 2 RUBBER BUMPER 106-428 8 SCREW(M5-0.80X14MM,SOC) 106-056 8 EXT STAR WASHER (#10) 111-002 2 LIFT-OFF HINGE (OFF-SET) 105-832 2 FLG LOCKNUT (1/4-NC) 302-3874 1 DEFLECTOR 362-0053 1 SOUND INSULATION 362-0057 1 SOUND INSULATION 115-686 100 BULK EDGE (5/32",SOLD PER 1") 362-0054 1 SOUND INSULATION 362-0076 6 SOUND INSULATION ( 1.75 X 17.75 X .50) 118-1013 96 VHB TAPE (.50") GENERAL PURPOSE 117-558 1 LATCH, ADJUST LEVER (LOCKING)

REMARKS

SEE FOOTNOTE 1. USE 4@ 24"

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING PAINTED SURFACES WITH ISOPROPYL ALCOHOL BEFORE APPLYING TAPE.

NOTE:

02

ID0472063

98

FRONT LIFT-OFF DOOR -- NO VENT

1

2

3 4 5 6

7

9

8

10 02

ID0456573

99

FRONT LIFT-OFF DOOR -- NO VENT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

117-558 2 LATCH, ADJUST LEVER (LOCKING) 302-5472 1 ACCESS DOOR NO VENT LIFT-OFF 302-5271 2 STIFFENER 318-588 1 MANUAL COMPARTMENT 107-310 4 WASHER (#10) 362-0057 2 SOUND INSULATION 362-0081 1 SOUND INSULATION 118-1013 96 VHB TAPE (.50") GENERAL PURPOSE 110-348 4 POP RIVET (3/16" X .664") 115-686 100 BULK EDGE (5/32",SOLD PER 1")

REMARKS

SEE FOOTNOTE 1, USE 4 @ 24"

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING PAINTED SURFACES IWTH ISOPROPYL ALCOHOL BEFORE APPLYING TAPE.

NOTE:

02

ID0456573

100

FRONT LIFT-OFF DOOR -- VENTED

7 8 6

9

5

3 4 1

02

2

ID0456575

101

FRONT LIFT-OFF DOOR -- VENTED REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

302-5473 1 ACCESS DOOR VENTED LIFT-OFF 117-558 2 LATCH, ADJUST LEVER (LOCKING) 118-1013 96 VHB TAPE (.50") GENERAL PURPOSE 362-0076 6 SOUND INSULATION ( 1.75 X 17.75 X .50) 362-0054 1 SOUND INSULATION 115-686 100 BULK EDGE (5/32",SOLD PER 1") 362-0057 1 SOUND INSULATION 362-0053 1 SOUND INSULATION 302-3874 1 DEFLECTOR

REMARKS

SEE FOOTNOTE 1, USE 4@ 24"

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING PAINTED SURFACES WITH ISOPROPYL ALCOHOL BEFORE APPLYING TAPE.

NOTE:

02

ID0456575

102

GRAB HANDLES

3

NOT USED ON VT26, VT26A, VT30, & VT30A

2

1

01

ID0703747

103

GRAB HANDLES REF PART NO. NUMBER

QTY

1 2 3

3 GRAB HANDLE (24") 12 FLG SCREW (M6-1.00 X 25MM) 12 FLG LOCKNUT (M6-1.00)

117-1046 106-848 106-385

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703747

104

NOTES:

ID0134963

105

SKID COMPONENTS

106

POWER PACK SKID

3 3

2

9

3 1 4 8

10 14 13 13 7 5

11 14 6

15

16 12

01

ID0703785

107

POWER PACK SKID REF PART NO. NUMBER

QTY

1 302-9981 2 302-9989 3 106-497 4 107-661 5 105-939 6 105-994 7 115-704 8 115-686 9 301-6760 10 107-003 11 300-10370 12 300-10371 13 106-161 14 106-385 15 105-1639 16 106-386

1 POWER PACK SKID 2 REAR MOUNT 6 FLG SCREW (M10-1.50 X 35MM) 2 FLG LKNUT (M10-1.50, PRV TRQ CL10) 8 BOLT (5/8-NC X 7-1/2") GD8 8 FLG LOCKNUT (5/8-NC, GR G) 22 BULK EDGE (1/4", SOLD PER 1") 26 BULK EDGE (5/32",SOLD PER 1") 1 HANDLE 1 FLG LK SCREW (M12-1.75 X 35MM) 1 CHUTE MOUNT 1 FILTER CHUTE 6 FLG SCREW (M6-1.00 X 20MM) 6 FLG LOCKNUT (M6-1.00) 2 FLG BOLT (M8 - 1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 USE TWO @ 10" EA. USE TWO @ 13" EA.

NOT SHOWN:

FOOTNOTES:

1. TORQUE TO 225 ft-lbs (305 N-m) 2. DO NOT REUSE HARDWARE. REPLACE IF CONNECTION IS LOOSENED.

NOTE:

01

ID0703785

108

TANK SKID

10 4

1

3

9

11

01

2

9 7

5

6

8 8

ID0703776

109

TANK SKID REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

DESCRIPTION

303-0011 1 TANK SKID (500 G) 115-001 1 ZERK (02N) 302-3436 2 PIN 105-514 2 COTTER PIN (.250 X 3.000) 301-4245 2 SPACER 301-4327 2 EAR 301-4328 2 STAY 106-128 4 BOLT (M8-1.25 X 110MM, CL 8.8) 106-386 4 FLG LOCKNUT (M8-1.25) 115-704 26 BULK EDGE (1/4", SOLD PER 1") 115-704 22 BULK EDGE (1/4", SOLD PER 1")

REMARKS

USE 303-0154 FOR HXT800 & 303-0424 FOR HXT1200

USE TWO @ 13" EA. USE TWO @ 10" EA.

NOT SHOWN:

170-1115

2 RUBBER STRAP (20')

FOOTNOTES:

NOTE:

01

ID0703776

110

SKID EXTENSION

1

2 4

3 5

01

ID0703799

111

SKID EXTENSION REF PART NO. NUMBER

QTY

1 303-0093 2 105-967 3 105-994 4 106-645 5 106-685

1 SKID EXTENSION 8 BOLT (5/8-NC X 4-1/2") 8 FLG LOCKNUT (5/8-NC, GR G) 2 SCREW (M12-1.75 X 110MM, 10.9) 2 LOCKNUT (M12-1.75, CL 10, PRV TQ)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703799

112

LADDER

1

5 14

9 9 11 12

3

10

4

5

7 17 16 15

13

6

2 8

06

ID0323001

113

LADDER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 TRUCK LADDER 1 TRUCK LADDER CLEVIS 2 SHLD BLT (1/2" X 1/2", 3/8-NC) 2 WASHER (1/2", HARDENED) 4 WASHER (NYLON, .515) 2 LOCKNUT (3/8-NC) 5 CARRIAGE BOLT (M10-1.50X35MM) 5 FLG LKNUT (M10-1.50, PRV TRQ) 2 SPACER 1 KNOB 1 HOOD LATCH 1 COVER 2 BOLT (1/4-NC X 2") 2 FLG LOCKNUT (1/4-NC) 1 SHLD BLT (.675"X.700",7/16-NC) 1 LOCKNUT (7/16-NC) 1 NON-SKID LADDER BRACKET

301-4443 301-4442 105-748 107-605 105-1412 105-047 106-963 107-661 301-6417 362-1160 110-564 301-6418 105-106 105-832 106-223 105-151 270-8180

DESCRIPTION

REMARKS

USE P/N 303-2481 FOR VT26 & VT26A.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0323001

114

TIE DOWN SET

2

2

3

3

4

1

4

3

7

3

7

5

1

1

5 8 8

6

6 1

5 5 10 12 11 5

5

12 10

01

11

9

ID0703800

115

TIE DOWN SET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

4 MOUNT 4 BOLT (5/8-NC X 6", GD8) 8 WASHER (5/8", HARDENED) 4 COMPRESSION SPRING 12 FLG LOCKNUT (5/8-NC, GR G) 4 FLANGE BOLT (5/8-NC X 2") 4 FLG BOLT (5/8-NC X 2-1/2") 4 SPACER 1 BRAIDED GROUND STRAP 2 BOLT (3/8-NC X 1-1/4") 2 WASHER (3/8", TYPE A WIDE) 2 FLG LOCKNUT (3/8-NC, GR G)

301-4187 106-191 105-1393 115-595 105-994 105-337 105-303 301-4275 215-2151 105-052 105-118 106-194

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. GRIND ALL PAINTED SURFACES BETWEEN BOLT AND NUT FACE.

NOTE:

01

ID0703800

116

FENDERS & COVERS (500 G)

33 1

31

23

15 18 13 14

17

12

16

11

7

6

36 3

7

22

6

22

22 22

23

5

19

5

28

27 26 29 27

20

21

35

23

30

34

4

22 10

35

9 8 19

19

22

8 9

32

25

2 22

22

24

23

2 5

SKID

9 02

8 7

6 ID0703849

117

FENDERS & COVERS (500 G) REF PART NO. NUMBER

QTY

1 303-0043 2 303-0028 3 303-0046 4 303-0045 5 303-0069 6 106-708 7 106-397 8 136-043 9 106-685 10 107-687 11 106-163 12 362-0099 13 303-0048 14 111-002 15 105-617 16 106-056 17 106-428 18 117-558 19 105-1050 20 115-686 21 303-5398 22 105-1639 23 107-135 24 303-0049 25 303-0044 26 105-1882 27 106-395 28 106-237 29 105-1428 30 303-2385 31 302-6268 32 302-6191 33 116-864 34 215-3048 35 106-386 36 105-1568

1 RIGHT FENDER 1 LEFT FENDER 1 RIGHT REAR COVER 1 LEFT REAR COVER 4 MOUNT 16 SCREW (M12-1.75 X 60MM, 10.9) 16 WASHER (M12, HARDENED) 16 SPACER 16 LOCKNUT (M12-1.75, CL 10, PRV TQ) 8 CLIP NUT M8-1.25, LONG, WIDE 6 FLG SCREW (M8-1.25 X 30MM) 1 SPOILS CHUTE 4 ACCESS DOOR 4 LIFT-OFF HINGE (OFF-SET) 4 LIFT-OFF HINGE (OFF-SET) 32 EXT STAR WASHER (#10) 32 SCREW(M5-0.80X14MM,SOC) 4 LATCH, ADJUST LEVER (LOCKING) 3 GROMMET (2-1/2") 26 BULK EDGE (5/32",SOLD PER 1") 1 COVER 18 FLG BOLT (M8 - 1.25 X 25MM) 16 CLIP NUT (M8-1.25) 1 COVER 1 DOOR 1 SHLD BLT (M8 X 6MM, M6-1.00) 2 WASHER (M8, HARDENED) 1 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 LYNCH PIN (1/4 X 1-9/16) 1 VALVE COVER 1 CYL LOCKOUT 1 CYL LOCKOUT 2 HAND GRIP 1 TANK SKID CABLE (6 GA X 22" , BLK) 2 FLG LOCKNUT (M8-1.25) 2 FIR TREE CABLE MOUNT

DESCRIPTION

REMARKS

USE 2 @ 13" EA.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0703849

118

FENDERS & COVERS (800 G)

1

18

15

14 7 11

38

22

8 9

9

17

16

22

22

6 23 5

36 3

67

13 12

10 22 35 34 22 19 22 19 4 28

8

5

20

23 23

10

27 26 27 29

25

21 2 31 30 22

22 32

37 24

23

33

2 5 SKID

9 02

8

7

6 ID0704125

119

FENDERS & COVERS (800 G) REF PART NO. NUMBER

QTY

1 303-0168 2 303-0161 3 303-0046 4 303-0045 5 303-0069 6 106-708 7 106-397 8 136-043 9 106-685 10 107-687 11 106-163 12 362-0099 13 303-0170 14 111-002 15 105-617 16 106-056 17 106-428 18 117-558 19 105-1050 20 115-704 21 303-5398 22 105-1639 23 107-135 24 303-0049 25 303-0044 26 105-1882 27 106-395 28 106-237 29 105-1428 30 303-2385 31 302-6268 32 302-6191 33 116-864 34 215-3048 35 106-386 36 105-1568 37 303-0171 38 105-2655

1 RIGHT FENDER (TANDEM) 1 LEFT FENDER (TANDEM) 1 RIGHT REAR COVER 1 LEFT REAR COVER 4 MOUNT 16 SCREW (M12-1.75 X 60MM, 10.9) 16 WASHER (M12, HARDENED) 15 SPACER 16 LOCKNUT (M12-1.75, CL 10, PRV TQ) 10 CLIP NUT M8-1.25, LONG, WIDE 6 FLG SCREW (M8-1.25 X 30MM) 1 SPOILS CHUTE 3 DOOR 4 LIFT-OFF HINGE (OFF-SET) 4 LIFT-OFF HINGE (OFF-SET) 32 EXT STAR WASHER (#10) 32 SCREW(M5-0.80X14MM,SOC) 4 LATCH, ADJUST LEVER (LOCKING) 2 GROMMET (2-1/2") 26 BULK EDGE (1/4", SOLD PER 1") 1 COVER 18 FLG BOLT (M8 - 1.25 X 25MM) 12 CLIP NUT (M8-1.25) 1 COVER 1 DOOR 1 SHLD BLT (M8 X 6MM, M6-1.00) 2 WASHER (M8, HARDENED) 1 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 LYNCH PIN (1/4 X 1-9/16) 1 VALVE COVER 1 CYL LOCKOUT 1 CYL LOCKOUT 2 HAND GRIP 1 TANK SKID CABLE (6 GA X 22" , BLK) 2 FLG LOCKNUT (M8-1.25) 2 FIR TREE CABLE MOUNT 1 DOOR 1 GROMMET (2 1/2) .250 THK.

DESCRIPTION

REMARKS

USE 2 @ 13" EA.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704125

120

FENDERS & COVERS (1200 G)

1

4 4

15 13

18 14

7 11

17

16

12

8

19

8

6 5

7 6 26 25 19

22

2

22 22

9 5

19 22 9

10

20 22

23 23

26

3 7 9

21

22 24

23 2 5 SKID

02

9 8 7

ID0704423

121

FENDERS & COVERS (1200 G) REF PART NO. NUMBER

QTY

1 303-0441 2 303-0435 3 105-1669 4 303-0171 5 303-0069 6 106-708 7 106-397 8 136-043 9 106-685 10 107-687 11 106-163 12 362-0100 13 303-0048 14 111-002 15 105-617 16 106-056 17 106-428 18 117-558 19 105-1050 20 303-2385 21 303-5398 22 105-1639 23 107-135 24 303-0049 25 215-3048 26 106-386

1 RIGHT FENDER (1200 G) 1 LEFT FENDER (1200 G) 8 SCREW (M12-1.75 X 120MM) 10.9 4 DOOR 4 MOUNT 16 SCREW (M12-1.75 X 60MM, 10.9) 24 WASHER (M12, HARDENED) 16 SPACER 24 LOCKNUT (M12-1.75, CL 10, PRV TQ) 6 CLIP NUT M8-1.25, LONG, WIDE 6 FLG SCREW (M8-1.25 X 30MM) 1 SPOILS CHUTE 2 ACCESS DOOR 6 LIFT-OFF HINGE (OFF-SET) 6 LIFT-OFF HINGE (OFF-SET) 48 EXT STAR WASHER (#10) 48 SCREW(M5-0.80X14MM,SOC) 6 LATCH, ADJUST LEVER (LOCKING) 3 GROMMET (2-1/2") 1 VALVE COVER 1 COVER 10 FLG BOLT (M8 - 1.25 X 25MM) 8 CLIP NUT (M8-1.25) 1 COVER 1 TANK SKID CABLE (6 GA X 22" , BLK) 2 FLG LOCKNUT (M8-1.25)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704423

122

MUD FLAPS

3

9 8

4

2 5 6

7

1

01

ID0703999

123

MUD FLAPS REF PART NO. NUMBER

QTY

1 276-742 2 302-0645 3 106-708 4 106-397 5 136-043 6 106-685 7 106-079 8 106-390 9 105-894

2 MUD FLAP (24" X 36"") 2 MUD FLAP MOUNT 4 SCREW (M12-1.75 X 60MM, 10.9) 4 WASHER (M12, HARDENED) 4 SPACER 4 LOCKNUT (M12-1.75, CL 10, PRV TQ) 8 SCREW (M10-1.50 X 30MM) 8 WASHER (M10) 8 LOCKNUT(M10-1.50, CL 10, PRV TRQ)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0703999

124

SKID ATTACHMENT PLATE

SINGLE AXLE

1

4

3 TANDEM AXLE

2

4

3

01

ID0704148

125

SKID ATTACHMENT PLATE REF PART NO. NUMBER

QTY

1 301-4652 2 301-7406 3 105-337 4 105-994

2 FLAT ATTACHEMT PLATE 4 FLAT ATTACHEMT PLATE 8 FLANGE BOLT (5/8-NC X 2") 8 FLG LOCKNUT (5/8-NC, GR G)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH STANDARD 34.13" WIDE SINGLE AXLE TRUCK FRAMES. USE 190-3075 FOR OTHER FRAME WIDTHS. 2. USED WITH STANDARD 34.13" WIDE TANDEM AXLE TRUCK FRAMES. USE 2X 190-3077 FOR OTHER FRAME WIDTHS.

NOTE:

01

ID0704148

126

NOTES:

ID0134963

127

DEBRIS TANK COMPONENTS

128

DEBRIS TANK

1 16

5 6

15

8

7

12 13 4 14

10 2

3

9 11

01

ID0719589

129

DEBRIS TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 DEBRIS TANK (500 G, BOOM) 2 PIN 2 ZERK (02N) 2 COTTER PIN (.250 X 3.000) 1 LED STROBE - AMBER/WHITE 2 SCREW (#6-32 X 1/2" PLPS SS) 2 NUT, LOCK, #6-32, NYLON INSERT 4 BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) 1 CYL LOCKOUT 1 CYL LOCKOUT 2 HAND GRIP 4 BOLT (1/2-NC X 1-1/2") 4 NUT(1/2-NC) 4 WING NUT (1/2-NC) 1 LIGHT BAR/STROBE HARNESS 1 STROBE JUMPER HARNESS

SUPERSEDES P/N 302-5393. SEE "NOT SHOWN" FOR OTHER P/N'S.

1 DEBRIS TANK (500 G) 1 DEBRIS TANK (800 G) 1 DEBRIS TANK (800 G, BOOM) 1 DEBRIS TANK (1200 G, BOOM)

SUNBELT GREEN P/N 333-1106

303-3570 302-3436 115-001 105-514 215-3307 106-367 107-859 105-1300 302-6191 302-6268 116-864 105-048 105-021 107-478 215-2677 215-3487

DESCRIPTION

REMARKS

SUPERSEDES 215-2726

LOCATION DEPENDANT ON MODEL # LOCATION DEPENDANT ON MODEL # NOT USED W/ALL MODEL #'S NOT USED W/ALL MODEL #'S NOT USED W/ALL MODEL #'S NOT USED WITH BOOM OPTION

NOT SHOWN:

302-5392 302-4105 303-3569 303-3173

SUPERSEDES P/N 302-5607

FOOTNOTES:

NOTE:

01

ID0719589

130

TOOL HOLDERS BEGINS WITH S/N:

8

7 6

2 4

3 11 5

1

9

12

10 16 17

7 13

12

14

15

01

ID0719595

131

TOOL HOLDERS BEGINS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2 HXT 5 IN TOOL HOLDER 2 RETAINER (ZINC PLATED) 2 SPRING 2 HANDLE 2 ROLL PIN (5/32" X 7/8") 4 SCREW (M12-1.75 X 45MM, 10.9) 4 WASHER (M12, HARDENED) 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 2 3 IN TOOL BRACKET 2 4 IN TOOL BRACKET 4 FLG SCREW (M12-1.75 X 35MM) 4 FLG LK NUT (M12-1.75) 1 3 IN BRACKET 1 4 IN BRACKET 1 5 IN BRACKET 2 SCREW (M12-1.75 X 110MM, 10.9) 2 WASHER

303-1750 302-4906 105-2401 302-7231 105-533 106-477 106-397 106-706 303-1748 303-1749 105-1896 106-709 303-4554 303-3021 303-3016 106-645 105-244

DESCRIPTION

REMARKS

QTY OF 6 WITH VAC TOOLS 350-5703, 350-5701, OR 350-5705 QTY OF 1 WITH VAC TOOL 350-5703 QTY OF 1 WITH VAC TOOL 350-5701 QTY OF 2 WITH VAC TOOLS 350-5703, 350-5701, & 350-5705 USED WITH VAC TOOL 350-5703 USED WITH VAC TOOL 350-5701 USED WITH VAC TOOL 350-5705 USED WITH VAC TOOLS 350-5703, 350-5701, & 350-5705 USED WITH VAC TOOLS 350-5703, 350-5701, & 350-5705

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719595

132

PROP ROD (1200 G)

1

5 3

5

4

9 8

2 3

9 6 7 7

01

10

ID0704506

133

PROP ROD (1200 G) REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-0468 1 PROP ROD 2 183-517 1 PIN 3 115-499 2 KLIP RING (1.000") 4 105-1850 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 5 105-044 2 JAM NUT (1/2-NC) 6 106-047 1 EYE BOLT (5/16-NC X 2.00") 7 105-2495 2 FLANGE LOCKNUT (5/16-NC, TOP LOCK) 8 118-251 20 BLK COATED CBL (1/8", SOLD/ 1") 9 110-020 2 OVAL SLEEVE (5/32") 10 110-019 1 THIMBLE (5/32")

REMARKS

USED WITH VT26, VT26A, VT30, & VT30A USED WITH VT26, VT26A, VT30, & VT30A USED WITH VT26, VT26A, VT30, & VT30A USED WITH VT26, VT26A, VT30, & VT30A USED WITH VT26, VT26A, VT30, & VT30A

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0704506

134

DOOR

11 2

10

7 12

14

8

17 16

15 1

29 30

34

31 31 28 29

32

13

33 2 12 26 20

22

36

22 34 27

22 19 18

5

5 37 35

5

6

3 4 9

22 23 19

21

21

24

25

USED WITH HXT'S

06

ID0464329

135

DOOR REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-4054 1 48 INCH VAC DOOR 2 115-499 2 KLIP RING (1.000") 3 499-542 1 SIGHT GLASS 4 153-696 1 4" GASKET 5 106-706 22 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 6 499-543 1 HAND WHEEL 7 179-409 1 PIN 8 301-5318 1 DEFLECTOR 9 301-2647 1 SIGHTGLASS RETAINING RING 10 105-834 2 FLG LOCKNUT (3/8-NC) 11 362-0038 1 DOOR SEAL (48") 12 105-2515 2 WASHER (1", ZP) 13 107-898 1 U-BOLT (3/8-NC X 4.5") 14 215-2679 1 LIGHT BAR, LED 15 105-815 2 BOLT (#10-24 UNC X 1" PAN SLT) 16 107-310 2 WASHER (#10) 17 106-048 2 LOCKNUT (#10-24) 18 150-7119 1 LEVER VALVE - BOLT ON (6") 19 106-547 8 SCREW (M12-1.75 X 40MM,10.9) 20 153-915 1 FHC PLUG (-64) 21 105-2241 2 LANYARD (.09 DIA X13" ) 22 106-397 22 WASHER (M12, HARDENED) 23 153-479 1 FHC ADAPTER (96-96N) 24 117-480 1 SPLIT RING (1.48" OD, 1.26" ID) 25 111-096 1 FHC DUST CAP (96) 26 150-4977 1 LEVER VALVE - BOLT ON (4") 27 157-387 1 FHC BODY (64-64N) 28 302-3433 2 MOUNT PLT 29 105-3024 4 WASHER (1", HARDENED) 30 105-375 2 NUT (1-NC) 31 106-033 4 JAM NUT (1"-8 UNC) 32 303-5058 2 DOOR CLEVIS 33 105-2789 2 SCREW (1-NC X 4.5", GD8) 34 106-477 14 SCREW (M12-1.75 X 45MM, 10.9) 35 302-7654 1 ELBOW 36 302-7655 1 WEAR PLATE 37 362-1792 1 GASKET

REMARKS

SUNBELT GREEN PART #333-1101. USE P/N 303-0458 FOR 54 IN DOOR.

USE P/N 300-11090 FOR MICROTRENCHING OR SIMILAR APPLICATIONS USE P/N 362-0117 FOR 54 IN DOOR.

SUPERSEDES P/N 150-4978. SEE F/N 1 FOR SERVICE PARTS.

INCLUDES GASKET 153-697 SUPERSEDES P/N 150-3847. SEE F/N 2 FOR SERVICE PARTS.

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-4978: 105-1213 VALVE HANDLE, 106-380 FLG LK SCREW, 150-7474 O-RING (438 D70), 500-2503 GATE VALVE SHAFT, 500-2278 SHAFT SEAL SERVICE PARTS FOR 150-7119: 500-3590 VALVE HANDLE, 106-380 FLG LK SCREW, 150-7474 O-RING (438-D70) 2. SERVICE PARTS FOR 150-3847: 105-1213 VALVE HANDLE, 106-380 FLG LK SCREW, 150-7474 O-RING (438 D70) SERVICE PARTS FOR 150-4977: 500-3590 VALVE HANDLE, 106-380 FLG LK SCREW, 150-7474 O-RING (438 D70)

NOTE:

06

ID0464329

136

DOOR LIFT

BEGINS WITH S/N:

22

19 3 28 1 27

7 4

23

17

15

25

18

8 21

26 24 2 29

20 14

16

5

30 9 13

6 7 11 12 31 10

01

ID0719587

137

DOOR LIFT

BEGINS WITH S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-4568 2 CENTER ARM 48 IN 2 303-2004 2 EXTERIOR ARM 3 303-2453 2 INTERIOR ARM 4 302-3751 4 PIN 5 115-511 2 KLIP RING (1.50") 6 125-771 4 COMPOSITION BUSHING (1.25") 7 115-483 10 KLIP RING (1.250") 8 105-444 4 WASHER (1-1/4") 9 150-3743 2 SWIVEL CONNECTOR (04S-06S) 10 514-049 2 CONNECTOR (04S-06O90) 11 150-5805 2 HYD CB VALVE 3 PORT ATMOS VENT -06 BODY 12 154-345 2 RUN TEE (06S-06O-06O) 13 154-226 2 CONNECTOR (04O-06S90) 14 105-421 4 BOLT (3/4-NC X 3-1/2") 15 107-149 4 FLANGE NUT (3/4-NC) 16 106-164 6 FLG LK SCREW (M10-1.50 X 30MM) 17 107-661 6 FLG LKNUT (M10-1.50, PRV TRQ CL10) 18 125-1229 2 ROLLER BUSHING 19 303-1996 2 BOSS 20 303-5059 2 BUSHING ACCESS 21 135-978 4 CHAIN SPACER (1.593") 22 125-1149 2 COMPOSITION BUSHING 23 105-2668 2 PULL PIN (.75" X 2.5" , TWO BALL DETENT) 24 110-754 2 CLAMP (5/16") 25 110-981 2 BULK CABLE (1/16",SOLD PER FT) 26 350-275 4 ALUMINUM SLEEVE (1/16") 27 302-1380 2 PIN 28 115-499 4 KLIP RING (1.000") 29 105-975 4 WASHER (3/4") 30 151-091 2 CYL (2.0 X 1.25 X 16.0) 31 150-2635 2 -6 TANK HARDLINE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719587

138

DOOR LIFT (1200 G)

24

15

17 4

26

35 7

28 28 29 20

17 1

33 30

27

29 36

37 3 14

11 18 8 13

19 32 31

9 25 12

10

22 15

14

6

10

38 2 13 8

15

15

16 34 23 21

5

01

ID0719222

139

DOOR LIFT (1200 G) REF PART NO. NUMBER

QTY

DESCRIPTION

1 125-1149 2 COMPOSITION BUSHING 2 303-2902 2 EXTERIOR ARM (54 IN) 3 303-2903 2 INTERIOR ARM (54 IN) 4 302-1380 2 PIN 5 125-772 2 COMPOSITION BUSHING (1.5") 6 125-739 2 COMPOSITION BUSHING (1.756") 7 303-2930 2 BOSS 8 135-967 2 CHAIN SPACER (1.750") 9 106-057 4 BOLT (3/4"-NC X 4") 10 107-149 2 FLANGE NUT (3/4-NC) 11 303-5059 2 BUSHING ACCESS 12 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 13 107-661 3 FLG LKNUT (M10-1.50, PRV TRQ CL10) 14 303-2947 4 PIN (1.5 X 3.5)" 15 115-511 8 KLIP RING (1.50") 16 115-504 2 KLIP RING (1.750") 17 115-499 3 KLIP RING (1.000") 18 105-2909 2 PULL PIN (.75" X 3" , TWO BALL DETENT) 19 110-981 24 BULK CABLE (1/16",SOLD PER FT) 20 350-275 4 ALUMINUM SLEEVE (1/16") 21 155-153 2 CONNECTOR (06S-06S) 22 110-754 2 CLAMP (5/16") 23 154-342 2 CONNECTOR (06S-06O90) 24 303-4610 2 CENTER ARM 25 302-3433 2 MOUNT PLT 26 303-5058 2 DOOR CLEVIS 27 105-2789 2 SCREW (1-NC X 4.5", GD8) 28 106-033 3 JAM NUT (1"-8 UNC) 29 105-3024 3 WASHER (1", HARDENED) 30 105-375 2 NUT (1-NC) 31 106-397 5 WASHER (M12, HARDENED) 32 106-477 8 SCREW (M12-1.75 X 45MM, 10.9) 33 106-706 6 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 34 149-798 2 CYL (2.5 X 1.50 X 20.0) 35 125-1225 1 ROLLER BUSHING 36 106-497 4 FLG SCREW (M10-1.50 X 35MM) 37 303-10039 3 SPACER (1-1/2") ZP 38 300-10499 4 SPACER

REMARKS

USE 242 LOCTITE.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719222

140

5" SHUTOFF

5

7

4 6

2

1

3

01

ID0467392

141

5" SHUTOFF REF PART NO. NUMBER

QTY

1 159-552 2 110-391 3 150-5435 4 362-2195 5 106-993 6 106-266 7 302-7235

1 RUBBER SEAT (4") 1 WORM CLAMP (4-3/4" TO 5-5/8") 1 FLOAT BALL (6", 2 LB) 1 SHUTOFF GASKET 8 FLG LK SCREW (M10-1.50 X 35MM) 8 FLG NUT (M10-1.50) 1 5 INCH SHUTOFF

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0467392

142

BOOM COVER

3

1

2

4

01

ID0467449

143

BOOM COVER REF PART NO. NUMBER

QTY

1 302-5638 2 362-2212 3 105-1597 4 106-387

1 BLOCK OFF PLATE 1 SHUTOFF GASKET 8 FLG SCREW (M10-1.50 X 40MM) 8 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0467449

144

NOTES:

ID0134963

145

FILTER COMPONENTS

146

FILTER

23

23 20 23

23 25

24 11 9 2

8

LID ASSEMBLY DETAIL

9 10

12

9

4

1 23

13

23 7

15

16 14 25

25 5

6 6

7 2 3 4

26

17

18

25 23 23

24 24

23 19

23 20 21 22

01

ID0704518

147

FILTER REF PART NO. NUMBER

QTY

1 302-3945 2 106-164 3 105-059 4 107-661 5 302-5178 6 106-161 7 106-385 8 302-3124 9 105-1511 10 150-2562 11 362-0088 12 195-1200 13 107-652 14 105-884 15 107-653 16 105-1661 17 107-712 18 362-2061 19 301-9676 20 301-9680 21 107-713 22 107-714 23 106-392 24 106-740 25 106-545 26 106-074

1 FILTER CANISTER 8 FLG LK SCREW (M10-1.50 X 30MM) 4 WASHER (7/16") 8 FLG LKNUT (M10-1.50, PRV TRQ CL10) 1 RELIEF MOUNT 7 FLG SCREW (M6-1.00 X 20MM) 7 FLG LOCKNUT (M6-1.00) 1 AIR BREAK MOUNT 3 T-BOLT CLAMP (5.44-5.75) 11 SUCTION HOSE (5", SOLD PER IN) 1 SEAL 1 VAC FILTER 1 NYLON WASHER (.505") 1 WASHER (1/2") 1 OVER SIZE WINGNUT 4 FENDER WASHER (1/4" X 1" X .06") 1 EYE BOLT 1 LID GASKET 1 CANISTER LID 1 LID RETAINER 1 WASHER 1 WING NUT (5/8-NC) 6 WASHER (M16) 2 SCREW (M16-2.00 X 150MM) 3 LOCKNUT (M16-2.0,PRV TRQ, CL 10) 1 SCREW (M16-2.00 X 60MM)

DESCRIPTION

REMARKS

USE P/N 302-7769 WITH HXT 1200

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0704518

148

CYCLONIC SEPARATOR 29

30

24 9 23

28

21

27

23 22 31 26 9

26

28

25

5

1

18 16

2

5

5

12

5

3

17 7

7 15

3 4 5 6 19

5

10

7

20

7

5 5

8

10

5

9 10

11

5 12 13

14

LID ASSEMBLY DETAIL 03

ID0462116

149

CYCLONIC SEPARATOR REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-3946 1 CANISTER - SIDE MOUNT 2 106-547 4 SCREW (M12-1.75 X 40MM,10.9) 3 106-397 8 WASHER (M12, HARDENED) 4 106-685 4 LOCKNUT(M12-1.75,PRV TRQ,10.9) 5 106-392 6 WASHER (M16) 6 106-074 1 SCREW (M16-2.00 X 60MM) 7 106-545 3 LOCKNUT (M16-2.0,PRV TRQ,10.9) 8 107-712 1 EYE BOLT 9 362-2062 1 CYCLONE GASKET SET 10 106-740 2 SCREW (M16-2.00 X 150MM) 11 301-9676 1 CANISTER LID 12 301-9680 1 LID RETAINER 13 107-713 1 WASHER 14 107-714 1 WING NUT (5/8-NC) 15 106-161 4 FLG SCREW (M6-1.00 X 20MM) 16 105-1661 4 FENDER WASHER (1/4" X 1" X .06") 17 106-385 4 FLG LOCKNUT (M6-1.00) 18 301-0405 1 SPOILS RAKE 19 115-207 1 NIPPLE (20N-2") 20 150-5173 1 SHUT-OFF (20NF-20NF) 21 302-3947 1 CYCLONE - 4" 22 120-138 44 SUCTION HOSE (4", SOLD PER IN) 23 318-384 2 T-BOLT CLAMP (4") 24 302-3948 1 CYCLONE - 5" 25 150-2562 44 SUCTION HOSE (5", SOLD PER IN) 26 105-1511 2 T-BOLT CLAMP (5.44-5.75) 27 106-164 2 FLG LK SCREW (M10-1.50 X 30MM) 28 107-661 10 FLG LKNUT (M10-1.50, PRV TRQ) 29 302-3136 1 CYCLONE TOP 30 106-709 6 FLG LK NUT (M12-1.75) 31 106-079 8 SCREW (M10-1.50 X 30MM)

REMARKS

INCLUDES 3 GASKETS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0462116

150

REVERSE FLOW (5" PLUMBING)

11

7 9

10

16

5

9

17 31

32

28 33

27

30 31 26

13

6 1

27 5

25

19

29

18

2 3

4 5

24 23

6

20 22

21

5 15 14

12

8 9 9 01

10 ID0704899

151

REVERSE FLOW (5" PLUMBING) REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-3918 1 4-WAY VALVE, 6" 2 302-3824 1 SCREEN 3 302-3823 1 RETAINER 4 302-3822 1 COVER 5 105-1012 12 FLG LK SCREW (M12-1.75 X 20MM) 6 500-2376 2 GASKET 7 150-5193 1 BLOWER REV FLOW TUBE (5") 8 150-5139 1 INLET ADAPTER 9 105-1511 4 T-BOLT CLAMP (5.44-5.75) 10 362-0088 2 SEAL 11 150-2470 1 PRSR RELF VLV, 2.5 INLET 12 106-469 4 FLG SCREW (M12-1.75 X 30MM) 13 362-0094 1 GASKET 14 362-0090 1 FLAP 15 302-4521 1 MOUNT PLATE 16 195-2664 1 RAIN CAP 2.50" 17 302-7050 1 EXHAUST EXTENSION 18 302-3146 1 VALVE CONTROL LEVER 19 106-031 1 LOCKNUT (M12-1.75, NLK) 20 303-0078 1 SPACER 21 110-290 1 ROD END (1/2-NF, FM) 22 106-700 1 SCREW (M12-1.75 X 80MM) 23 106-447 1 JAM NUT (1/2-NF) 24 302-6683 1 CONTROL ROD 25 110-221 1 KNOB (1/2-NC, BLACK) 26 362-2825 1 ROD SLIDE PAD 27 106-385 4 FLG LOCKNUT (M6-1.00) 28 106-394 2 WASHER (M6, HARDENED) 29 106-848 2 FLG SCREW (M6-1.00 X 25MM) 30 303-0076 1 CONTROL ROD SUPPORT 31 106-161 4 FLG SCREW (M6-1.00 X 20MM) 32 302-4522 1 FLANGED ORIFICE (1.97") 33 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK)

REMARKS

USED WITHOUT BLOWER QUIET PACK USED WITHOUT BLOWER QUIET PACK USE 8 WITH BLOWER QUIET PACK

USE LOCTITE 242 OR EQUIVALENT

USED WITHOUT BLOWER QUIET PACK

USED WITH HXT50 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0704899

152

4-WAY VALVE ACTUATOR

3

2

8 5

9 1

10

4 9

11

6

01

ID0704921

153

4-WAY VALVE ACTUATOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 8 9 10 11

1 CYL. MOUNT 4 FLG LOCKNUT (M6-1.00) 4 FLG SCREW (M6-1.00 X 20MM) 1 CYL (1.0" X .5 X 6.0") 1 PUSH BUTTON PIN (1/2") 1 SCREW (M12-1.75 X 130MM) 1 SPACER 2 WASHER (M12) 1 LOCKNUT (M12-1.75, NLK) 1 VALVE CONTROL LEVER

303-1594 106-385 106-161 150-726 177-1080 106-618 303-0077 106-391 106-031 302-3146

DESCRIPTION

REMARKS

USE 106-336 FOR HXT 5" REVERSE FLOW USE 303-0078 FOR HXT 5" REVERSE FLOW

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0704921

154

PRESSURE GAUGES

2 7 8

1

5 6

4

3

2

TO REV FLOW BLOWER TUBE

7 10

1

5 6

4

3

TO INLET TUBE

7

13 11 12

02

10 7

9

ID0704926

155

PRESSURE GAUGES REF PART NO. NUMBER

QTY

DESCRIPTION

1 258-073 2 VACUUM PRESSURE GAUGE 2 302-3185 2 GAUGE MOUNT 3 106-161 4 FLG SCREW (M6-1.00 X 20MM) 4 106-385 4 FLG LOCKNUT (M6-1.00) 5 115-170 2 COLLAR (04NF) 6 155-093 2 S/O COUPLER (04N-04H) 7 110-249 4 WORM CLAMP (1/4" TO 5/8") 8 115-381 110 BULK HOSE (1/4", SOLD PER 1") 9 115-381 95 BULK HOSE (1/4", SOLD PER 1") 10 156-100 2 S/O COUPLER (04N-04H90) 11 115-130 1 TEE (04NF-04NF-04NF) 12 115-129 1 ALL THREAD (04N) SCH 80 13 115-153 1 PLUG (04N, SQ)

REMARKS

NOT USED WITH HXT 1200 NOT USED WITH HXT 1200 NOT USED WITH HXT 1200 USE P/N 115-381 WITH HXT 1200 HXT 800 USES 140" & HXT 1200 USES 178" HXT 800 USES 155" & HXT 1200 USES 194"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0704926

156

FILTER AND RELIEF (5")

1

2 3

4

6 5

8 7 9 7 8 7 7

03

ID0463784

157

FILTER AND RELIEF (5") REF PART NO. NUMBER

QTY

1 150-2543 2 318-384 3 301-8687 4 150-5161 5 195-993 6 514-168 7 110-169 8 116-506 9 150-5612

1 AIR PRE-FILTER 1 T-BOLT CLAMP (4") 1 FILTER ADAPTER 1 ADJUSTABLE VAC RELIEF (16 IN-HG, 3" NPT) 1 U-BOLT CLAMP (3.5") 1 S/O ADAPTER (48N-48H) 4 WORM CLAMP (2.812" TO 3.750") 10 BULK HOSE (3", SOLD PER FT) 1 CONNECTOR TUBE 3" OD

DESCRIPTION

REMARKS

USE 2 @ 5" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0463784

158

BLOWER QUIET PACK (5")

RAIN CAP 2.50" SEE ID0463448

9

8

1 USE ORIFICE PLATE ON HX50 & HXT50 ONLY SEE ID0463448

7 6 2

SCREEN SEE ID0463448

5 3

4

02

ID0488800

159

BLOWER QUIET PACK (5") REF PART NO. NUMBER

QTY

1 302-8191 2 194-451 3 302-7266 4 106-806 5 362-0094 6 106-237 7 106-394 8 302-8192 9 106-848

1 SILENCER 5" X 8" X 12" 1 EXHAUST CLAMP (5") BENT BOLT 1 EXHAUST MOUNT 4 FLG LK SCREW (M12-1.75 X 25MM) 1 GASKET 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 WASHER (M6, HARDENED) 1 SILENCER 2.50 X 3.50 X 8.00 2 FLG SCREW (M6-1.00 X 25MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0488800

160

NOTES:

ID0134963

161

WATER SYSTEM

162

WATER AIR GAP (100 & 200 GAL TANK)

1

4

10

9 5 7 8

6

2

3

01

ID0705045

163

WATER AIR GAP (100 & 200 GAL TANK) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 WATER AIR GAP TUBE (100 G) 1 CONNECTOR (32NF-32NF45) 1 FHC ADAPTER (40-32N) 2 U-BOLT (5/16-NC X 2") 4 FLG LOCKNUT (5/16-NC) 2 MOUNT 4 FLG LK SCREW (M8-1.25 X 16MM) 1 FUNNEL, AIR GAP 1 COVER, AIR GAP 6 SCREW (#6-19 X 1-1/4" PLASTIC)

150-6589 115-297 159-181 195-910 105-003 302-5316 106-380 362-2394 362-2389 108-113

DESCRIPTION

REMARKS

USE P/N 150-6590 FOR THE 200 GALLON WATER TANK

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0705045

164

WATER AIR GAP (300 GAL TANK)

6 5

1

4

9 8

7

3

2

01

ID0705204

165

WATER AIR GAP (300 GAL TANK) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 WATER AIR GAP TUBE (300 G) 1 FHC ADAPTER (40-32N) 2 U-BOLT (5/16-NC X 2") 4 FLG LOCKNUT (5/16-NC) 2 MOUNT 4 FLG LK SCREW (M8-1.25 X 16MM) 1 FUNNEL, AIR GAP 1 COVER, AIR GAP 6 SCREW (#6-19 X 1-1/4" PLASTIC)

150-6383 159-181 195-910 105-003 303-2467 106-380 362-2394 362-2389 108-113

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0705204

166

ANTIFREEZE TANK

BEGINS WITH S/N: DWPHX30XTL0000697 DWPHX50XEL0000241, DWPHX75XHL0000081

3

5

1

2 4

6 7

9 8

10 9

03

ID0577427

167

ANTIFREEZE TANK

BEGINS WITH S/N: DWPHX30XTL0000697 DWPHX50XEL0000241, DWPHX75XHL0000081 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 362-0098 1 ANTIFREEZE TANK (5 GAL) 2 303-0145 1 TANK MOUNT 3 105-823 6 FLG LK BOLT (5/16-NC X 3/4") 4 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 5 107-687 3 CLIP NUT M8-1.25, LONG, WIDE 6 115-260 1 REDUCER (20N-12NF) 7 149-513 1 STREET ELBOW (12N-12NF45) 8 514-161 1 S/O COUPLER (12N-12H) 9 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 10 115-374 40 BULK HOSE (3/4", SOLD PER FT)

NOT SHOWN:

FOOTNOTES:

NOTE:

THE FOLLOWING SERIAL NUMBERS ALSO HAVE TANK 362-0098. DWPHX30XVL0000688, DWPHX30XAL0000689, DWPHX30XCL0000690

03

ID0577427

168

WATER HOSE REEL

3

4 5 4 7 8

1 9

6 2 10

12

11

06

ID0463860

169

WATER HOSE REEL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-2838 150-5223 115-205 107-334 107-629 500-3273 514-077 150-5382 150-6518 500-1921 153-098 153-461 153-460

QTY

DESCRIPTION

HOSE REEL HANDLE KIT 1 HOSE REEL 1 ELBOW (06NF-06NF90) 1 SCREW (M8-1.25 X 25MM,BUT SOC) 2 WASHER (M8, BLK) 1 CRANK HANDLE 1 CONNECTOR (06N-06O) 1 SHUT-OFF (06NF-06NF) 1 ELBOW (06N-06N) 1 WATER SWIVEL 1 SPRAY HOSE (3000) 1 QDC BODY (3/8") 1 QDC ADAPTER (06-06N)

REMARKS

INCLUDES REF 3-5 & HANDLE ARBOR INCLUDES REF 1-12, SERVICE PART 500-6007 PIN, LOCK

DOES NOT INCLUDE THE HANDLE ARBOR

SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N DWPHX30XTL0000697, DWPHX50XCL0000242, DWPHX75XHL0000081 2. HOSE REEL SWIVVEL KIT, 190-2839, INCLUDES REF #'S 8 & 9.

NOTE:

06

ID0463860

170

HOSE REEL MOUNT (LC & HXT)

4 5

4

8

2 3 7

9 1

6

03

ID0495946

171

HOSE REEL MOUNT (LC & HXT) REF PART NO. NUMBER

QTY

1 150-2119 2 106-724 3 107-661 4 153-460 5 259-197 6 150-5828 7 117-681 8 259-483 9 152-126

1 NOZZLE (#06, 04N, 15 DEG, SS) 4 FLG SCREW (M10-1.50 X 25MM) 4 FLG LKNUT (M10-1.50, PRV TRQ CL10) 2 QDC ADAPTER (06-06N) 1 SPRAY GUN 1 HOSE (06OFX-180"-3000) 1 ABRASION SLEEVE (1.00" X 178") 1 SPRAY LANCE (12") 1 COUPLING (04NF-04NF, BRASS)

DESCRIPTION

REMARKS

USED WITH LOOSE CONFIGURATION. SEE FOOTNOTE 1.

USED WITH LOOSE CONFIGURATION. SEE FOOTNOTE 2.

NOT SHOWN:

FOOTNOTES:

1. USE P/N 515-503 FOR HXT500, P/N 155-481 FOR HXT 800, & P/N 515-750 FOR HXT 1200.

2. USE P/N 117-203 FOR HXT 500, P/N 117-420 FOR HXT 800, & P/N 117-960 FOR HXT 1200.

NOTE:

03

ID0495946

172

WATER (100 & 200 GALLON)

18 2

9

19 20 21

6 7 8

4

5

3

12

15 10

19

11

8 14 13

18 9

9

1

16

1 17

01

16

ID0705524

173

WATER (100 & 200 GALLON) REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-0123 2 FLUID TANK (100 GAL, PE, BLK) 2 500-3209 2 8 INCH VENTED LID 3 500-3210 2 LANYARD 4 302-8749 3 LC INSIDE TIE DOWN 5 302-5311 3 TIE DOWN 6 303-0015 1 INSIDE TIE DOWN 7 303-0014 1 OUTSIDE TIE DOWN 8 106-164 8 FLG LK SCREW (M10-1.50 X 30MM) 9 107-661 12 FLG LKNUT (M10-1.50, PRV TRQ CL10) 10 105-1980 4 FLG SCREW (M10-1.50 X 50MM) 10.9 ZP 11 303-0075 4 SPACER 12 302-5313 2 DECAL PLATE 13 107-778 8 SCREW (M8-1.25 X 30MM,BUT SOC) 14 108-156 8 WASHER (5/16", TYPE A WIDE) 15 107-687 8 CLIP NUT M8-1.25, LONG, WIDE 16 115-165 4 PLUG (08N, SOC) 17 153-721 4 PLUG (16N POLY) 18 514-215 4 S/O COUPLER (16N-16H90) 19 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 20 362-0116 2 7/8" FLOAT BALL 21 116-897 52 BULK TUBING (1", SOLD PER FT)

REMARKS

INCLUDES REF NO'S 2 & 3.

SEE FOOTNOTE 1.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2. USE 2 @ 26" EA.

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT LID VENT ONLY USE P/N 500-3349.

2. LOCATION VARIES DEPENDING ON CNFIGURATION.

NOTE:

1. QUANITIES SHOWN ARE FOR 200 GALLONS OF WATER.

01

ID0705524

174

WATER (400 GALLON)

18 19 20 2

6

4

3

7

11

8 5

12

15 19 8 8

14 13

18 10

9

1 16

1 17

01

16

ID0705574

175

WATER (400 GALLON) REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-0124 2 FLUID TANK (200 GAL, PE, BLK) 2 500-3209 2 8 INCH VENTED LID 3 500-3210 2 LANYARD 4 302-5287 3 INSIDE TIE DOWN 5 302-5286 3 TIE DOWN 6 303-0175 1 INSIDE TIE DOWN 7 303-0173 1 OUTSIDE TIE DOWN 8 106-164 12 FLG LK SCREW (M10-1.50 X 30MM) 9 107-661 8 FLG LKNUT (M10-1.50, PRV TRQ CL10) 10 107-287 4 CLIP NUT (M10-1.50) 11 116-897 60 BULK HOSE (1", SOLD PER FT) 12 302-5288 2 DECAL PLATE 13 107-778 8 SCREW (M8-1.25 X 30MM,BUT SOC) 14 108-156 8 WASHER (5/16", TYPE A WIDE) 15 107-687 8 CLIP NUT M8-1.25, LONG, WIDE 16 115-165 4 PLUG (08N, SOC) 17 153-721 4 PLUG (16N POLY) 18 514-215 4 S/O COUPLER (16N-16H90) 19 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 20 362-0116 2 7/8" FLOAT BALL

REMARKS

INCLUDES REF NO'S 2 & 3.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE 2 @ 30" EA.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

NOT SHOWN:

FOOTNOTES:

1. FOR REPLACEMENT LID VENT ONLY USE P/N 500-3349.

2. LOCATION VARIES DEPENDING ON CONFIGURATION.

NOTE:

01

ID0705574

176

WATER (600 GALLON)

18 19 20 21

9 8

4

6

19 18 7

17 15

22

14

5

8 10

8 9 2

12 11 3

13

1 16

16

01

1

ID0705491

177

WATER (600 GALLON) REF PART NO. NUMBER

QTY

1 362-0115 2 500-3209 3 500-3210 4 303-4263 5 303-4265 6 303-2499 7 107-096 8 106-164 9 107-661 10 106-558 11 107-852 12 303-2503 13 107-778 14 108-156 15 107-687 16 153-721 17 106-381 18 514-215 19 110-026 20 362-0116 21 116-897 22 106-395

2 FLUID TANK (300 GAL, PE, BLK) 1 VENTED LID W/ 8" RING 1 LANYARD 2 TANK SUPPORT, INNER 2 TANK SUPPORT, OUTER 4 TIE STRAP 8 LOCKNUT (M8-1.25, NLK) 12 FLG LK SCREW (M10-1.50 X 30MM) 8 FLG LKNUT (M10-1.50, PRV TRQ CL10) 3 CLIP NUT (M10-1.50) 6 SCREW #8 X 5/8" PHILLIPS FLAT, 48-2.

2 DECAL PLATE 12 SCREW (M8-1.25 X 30MM,BUT SOC) 12 WASHER (5/16", TYPE A WIDE) 12 CLIP NUT M8-1.25, LONG, WIDE 4 PLUG (16N POLY) 16 FLG LK SCREW (M8-1.25 X 25MM) 4 S/O COUPLER (16N-16H90) 4 WORM CLAMP (1/2" TO 1-1/4") 2 7/8" FLOAT BALL 64 BULK TUBING (1", SOLD PER FT) 16 WASHER (M8, HARDENED)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. USE 2 @ 32" EA.

NOT SHOWN:

FOOTNOTES:

1. LOCATION VARIES DEPENDING ON CNFIGURATION.

NOTE:

01

ID0705491

178

WATER PLUMBING (100 GALLON)

13 15 14 18 19 2

12

11 2

14

17 17

11 16

14 16 12

20

1 11

7 TO ANTIFREEZE

3

6 9

2 21 2 4 22 TO POWER PACK

5 8

24

23

10

22

01

ID0706623

179

WATER PLUMBING (100 GALLON) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY

DESCRIPTION

115-374 58 BULK HOSE (3/4", SOLD PER FT) 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 150-5244 1 CONNECTOR (12N-12H) 115-290 1 REDUCER (32N-12NF) 154-484 1 TEE (32NF-32NF-32NF) 115-296 1 NIPPLE (32N-4") 157-492 1 BK CONNECTOR (32NF POLY) 150-2092 1 NIPPLE (32N-8") 150-5175 1 SHUT-OFF (32NF-32NF) 114-004 1 STREET ELBOW (32N-32NF90) 514-161 3 S/O COUPLER (12N-12H) 150-5174 2 SHUT-OFF (12NF-12NF) 153-197 1 STREET ELBOW (12N-12NF90) 115-163 3 ALL THREAD (12N) SCH 80 115-123 1 TEE (12NF) 195-1945 2 MUFFLER CLAMP (1.250") 115-151 2 REDUCER (16N-12NF) 150-2556 1 Y-STRAINER (16NF, 80 MESH) 149-513 1 STREET ELBOW (12N-12NF45) 115-374 45 BULK HOSE (3/4", SOLD PER FT) 159-731 1 S/O COUPLER (12OFX-12H90) 303-0012 2 COVER 105-1639 8 FLG BOLT (M8 - 1.25 X 25MM) 107-687 8 CLIP NUT M8-1.25, LONG, WIDE

REMARKS

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. 500-2851 1" LS SCREEN - 80 MESH, 150-5528 O-RING (-228, D70), 500-2852 LINE STRAINER CAP, 150-5529 O-RING (-115, D70), AND 500-2853 STRAINER PLUG.

NOTE:

01

ID0706623

180

WATER PLUMBING (200 GALLON)

10

7

9

8

6 3

2

5

1

11 2

2

4 17 15 18 16 14 17 12

25

20 22 14 12

19

3

7 6

13

20

19

8 12

17 15

14

2 27

21

4

5 26

TO ANTIFREEZE

23

9

10 12 24

25

TO POWER PACK

01

ID0706540

181

WATER PLUMBING (200 GALLON) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

DESCRIPTION

150-5176 1 CROSSOVER TUBE (-32) 110-815 4 T-BOLT CLAMP (2.5") 116-505 48 BULK HOSE (2") 514-320 2 S/O COUPLER (32N-32H90) 154-484 2 TEE (32NF-32NF-32NF) 115-296 2 NIPPLE (32N-4") 157-492 2 BK CONNECTOR (32NF POLY) 150-2092 2 NIPPLE (32N-8") 150-5175 2 SHUT-OFF (32NF-32NF) 114-004 2 STREET ELBOW (32N-32NF90) 196-008 1 U-BOLT CLAMP (2" TO 2-1/16") 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 115-374 22 BULK HOSE (3/4", SOLD PER FT) 514-161 3 S/O COUPLER (12N-12H) 150-5174 2 SHUT-OFF (12NF-12NF) 153-197 1 STREET ELBOW (12N-12NF90) 115-163 3 ALL THREAD (12N) SCH 80 115-123 1 TEE (12NF) 195-1945 2 MUFFLER CLAMP (1.250") 115-151 2 REDUCER (16N-12NF) 150-2556 1 Y-STRAINER (16NF, 80 MESH) 149-513 1 STREET ELBOW (12N-12NF45) 115-374 45 BULK HOSE (3/4", SOLD PER FT) 159-731 1 S/O COUPLER (12OFX-12H90) 303-0012 2 COVER 105-1639 8 FLG BOLT (M8 - 1.25 X 25MM) 107-687 8 CLIP NUT M8-1.25, LONG, WIDE

REMARKS

USE 2 @ 24" EA.

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. 500-2851 1" LS SCREEN - 80 MESH, 150-5528 O-RING (-228, D70), 500-2852 LINE STRAINER CAP, 150-5529 O-RING (-115, D70), AND 500-2853 STRAINER PLUG.

NOTE:

01

ID0706540

182

WATER PLUMBING (400 GALLON)

12

9

11 10

7 4

2 5

6

2 1 7 13

27

22

19 17 20 18 16 22 14

16 21

5 6

21 19 17 16 23 19

25

7 10

2

15

24 14

9

3

2

14

11

7 8

29

28 TO ANTIFREEZE

12

14 26 27 TO POWER PACK

01

ID0706643

183

WATER PLUMBING (400 GALLON) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

1 CROSSOVER TUBE (-32) 4 T-BOLT CLAMP (2.5") 46 BULK HOSE (2", SOLD PER FT) 46 BULK HOSE (2", SOLD PER FT) 2 S/O COUPLER (32N-32H,POLY) 2 ELBOW (32NF-32NF90) 4 NIPPLE (32N-4") 2 TEE (32NF-32NF-32NF) 2 BK CONNECTOR (32NF POLY) 2 NIPPLE (32N-8") 2 SHUT-OFF (32NF-32NF) 2 STREET ELBOW (32N-32NF90) 1 U-BOLT CLAMP (2" TO 2-1/16") 4 WORM CLAMP (1/2" TO 1-1/4") 22 BULK HOSE (3/4", SOLD PER FT) 3 S/O COUPLER (12N-12H) 2 SHUT-OFF (12NF-12NF) 1 STREET ELBOW (12N-12NF90) 3 ALL THREAD (12N) SCH 80 1 TEE (12NF) 2 MUFFLER CLAMP (1.250") 2 REDUCER (16N-12NF) 1 Y-STRAINER (16NF, 80 MESH) 1 STREET ELBOW (12N-12NF45) 45 BULK HOSE (3/4", SOLD PER FT) 1 S/O COUPLER (12OFX-12H90) 2 COVER 8 FLG BOLT (M8 - 1.25 X 25MM) 8 CLIP NUT M8-1.25, LONG, WIDE

150-5176 110-815 116-505 116-505 514-221 115-293 115-296 154-484 157-492 150-2092 150-5175 114-004 196-008 110-026 115-374 514-161 150-5174 153-197 115-163 115-123 195-1945 115-151 150-2556 149-513 115-374 159-731 303-0012 105-1639 107-687

DESCRIPTION

REMARKS

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. 500-2851 1" LS SCREEN - 80 MESH, 150-5528 O-RING (-228, D70), 500-2852 LINE STRAINER CAP, 150-5529 O-RING (-115, D70), AND 500-2853 STRAINER PLUG.

NOTE:

01

ID0706643

184

WATER PLUMBING (600 GALLON)

8 12 10

31 6 6 5

4

11 9

2

3

2

13

2

1

7

25

19

13

17 14 18 16 2

20 27 28

23

15 24 24 26

29

20

22 21 23

3 14

TO ANTIFREEZE

2 8

2

31

4

6

5

10 28 30

6

12 7 9

TO POWER PACK

02

11

ID0706770

185

WATER PLUMBING (600 GALLON) REF PART NO. NUMBER

QTY

1 150-6384 2 310-895 3 116-506 4 514-168 5 154-486 6 115-299 7 154-485 8 153-549 9 155-265 10 115-296 11 150-5175 12 114-004 13 196-010 14 110-353 15 116-094 16 155-136 17 114-007 18 150-5515 19 514-033 20 115-151 21 115-163 22 150-5174 23 514-161 24 195-1945 25 115-1029 26 150-2556 27 149-513 28 110-026 29 115-374 30 159-731 31 362-10023

1 TUBE, 3" CROSSOVER 6 T-BOLT CLAMP (3") 10 BULK HOSE (3") 2 S/O ADAPTER (48N-48H) 2 ELBOW (48NF-48NF45) 4 NIPPLE (48N-3") 2 TEE (48NF-48NF-48NF) 2 BK CONNECTOR (48NF-48NF, NYL) 2 REDUCER (48N-32NF) 2 NIPPLE (32N-4") 2 SHUT-OFF (32NF-32NF) 2 STREET ELBOW (32N-32NF90) 2 U-BOLT CLAMP (3") 2 WORM CLAMP (3/4" TO 1-1/2") 30 BULK HOSE (1", SOLD PER 1") 1 S/O COUPLER (16N-16H) 1 STREET ELBOW (16N-16NF 45) 1 SHUT OFF (-16) 1 TEE (16NF) 2 REDUCER (16N-12NF) 1 ALL THREAD (12N) SCH 80 1 SHUT-OFF (12NF-12NF) 2 S/O COUPLER (12N-12H) 2 MUFFLER CLAMP (1.250") 1 NIPPLE (16N-2.0") 1 Y-STRAINER (16NF, 80 MESH) 1 STREET ELBOW (12N-12NF45) 2 WORM CLAMP (1/2" TO 1-1/4") 45 BULK HOSE (3/4", SOLD PER FT) 1 S/O COUPLER (12OFX-12H90) 2 SEAL, NEOPRENE FOAM RUBBER

DESCRIPTION

REMARKS

USE 2 @ 5.5" EA.

REPLACE GASKET WITH REF. 29.

SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. 500-2851 1" LS SCREEN - 80 MESH, 150-5528 O-RING (-228, D70), 500-2852 LINE STRAINER CAP, 150-5529 O-RING (-115, D70), AND 500-2853 STRAINER PLUG.

NOTE:

02

ID0706770

186

NOTES:

ID0134963

HXT50/HXT75 Parts Manual

Issue 3, volume 2 of 2

053-3355

187

BOOMS

188

SLEW DRIVE 11

6 7 2

12

3 8

10 1

5 9 7

4

02

ID0473868

189

SLEW DRIVE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

160-1383 1 SLEW DRIVE 302-6230 1 INLET PLATE 362-0092 1 GASKET 106-666 15 SCREW (M16-2.00 X 65MM, 10.9) 106-030 2 LOCK WASHER (M12) 106-616 2 SCREW (M16-2.00 X 55MM, 10.9) 106-398 17 WASHER (M16, HARDENED) 302-7616 1 SPACER 106-797 2 SCREW (M12-1.75 X 35MM, SOC) 150-5863 1 HYD MOT TC98CC SAE A MT 6B SPL W/INT REL 106-470 14 FLG SCREW (M16-2.0 X 40MM) 302-6622 1 STOP PLATE

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SCREWS MUST BE TORQUED IN A CRISSCROSS PATTERN USING TORQUE INCREMENTS OF 50, 80 & 160 FT-LBS. 2. SLEW DRIVE, INLET PLATE & GASKET MUST ALL BE ALIGNED SO THAT THE GREASE FITTINGS & HOSES MOUNT INTO THE SLEW DRIVE BODY.

NOTE:

02

ID0473868

190

SUCTION HOSE

2 3 9 8 10

7 5

4 7 1

5 6

03

ID0473872

191

SUCTION HOSE REF PART NO. NUMBER

QTY

1 106-387 2 150-10397 3 105-2610 4 105-2525 5 106-381 6 106-386 7 105-2484 8 302-7466 9 106-164 10 362-2227

6 FLG LOCKNUT (M10-1.50) 1 6" ID BOOM HOSE 2 T-BOLT CLAMP (7") 1 5/16 RATCHETING P-CLAMP (.25") 180 DEG. 3 FLG LK SCREW (M8-1.25 X 25MM) 3 FLG LOCKNUT (M8-1.25) 2 HANGING STRAP (8") 1 COUPLING 6 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 1 SEAL HOUSING GASKET

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0473872

192

FRAME ASSEMBLY

9 4 8 2

10 12 13

1 11

3

5 6

7

03

ID0473842

193

FRAME ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 INLET PLATE 1 OUTSIDE TUBE 1 BOOM STOP 2 PIN (1.25 x 4) 1 BOOM CRADLE 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LKNUT (M10-1.50, PRV TRQ CL10) 2 FLG SCREW (M8-1.25 X 30MM) 2 NUT-HF [M8 X 1.25, LOCK] 4 COMPOSITION BUSHING (1.25") 4 FLG SCREW (M12-1.75 X 35MM) 1 CYLINDER LOCK 2 WING NUT (3/8-NC)

302-6230 302-4542 302-6626 302-6249 302-4557 106-164 107-661 106-163 104-2612 125-1000 105-1896 303-2423 105-180

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0473842

194

TELESCOPING HOUSING

9 14 12

4

7 5

5

6

5

4 6

5 8 5 8

13 2

8 3

8

11

10

15

1

10

05

ID0473856

195

TELESCOPING HOUSING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 INSIDE SUPPORT 2 INSIDE GUIDE 2 OUTSIDE GUIDE 2 POLYETHYLENE TUBING (1-3/4 OD X 1-1/2 ID) 5 SPACER RING 2 SPACER WIPER 1 SLIDE BEARING 4 WIPER 6 SCREW (M12-1.75 X 110 SOC 12.9 ZP) 2 GROMMET (1-3/8") 8 FLG SCREW (M8-1.25 X 50MM) 8 FLG LOCKNUT (M8-1.25) 8 SCREW (M6 X 1.00 X 25MM, CSK SOC, SS) 6 WASHER (M12) 6 FLG LK NUT (M12-1.75)

302-4547 362-2225 362-2224 362-2789 302-9442 362-2342 362-2341 362-2340 105-1690 115-355 107-194 106-386 222-2042 106-391 106-709

DESCRIPTION

REMARKS

AFTER ALL PARTS ARE LOOSELY ASSEMBLED, TORQUE TO 15 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0473856

196

VALVE CONNECTION

1

6 10 9

3 2

4

5

7

8

03

ID0473858

197

VALVE CONNECTION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 OUTSIDE TUBE 1 TELESCOPING TUBE 1 GASKET 1 LEVER VALVE - BOLT ON (6") 1 FHC ADAPTER (96-96N) 1 5/16 RATCHETING P-CLAMP (.25") 180 DEG. 3 FLG SCREW (M12-1.75 X 45MM 10.9, ZP) 3 FLANGE LOCKNUT (M12-1.75) 1 FLG LK SCREW (M8-1.25 X 25MM) 1 FLG LOCKNUT (M8-1.25)

302-4542 302-9253 362-2226 150-7119 153-479 105-2525 107-307 106-706 106-381 106-386

DESCRIPTION

REMARKS

SUPERSEDES 150-4978

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0473858

198

HOSE SUPPORT

3 1

7 4 5

8 6 2

04

ID0473864

199

HOSE SUPPORT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 HOSE SUPPORT 6 FLG SCREW (M12-1.75 X 35MM) 6 FLANGE LOCKNUT (M12-1.75) 1 FLG LK SCREW (M10-1.50 X 30MM) 1 5IN PLATE 1 32" HOOK AND LOOP STRAP 2 FLG SCREW (M12-1.75 X 40MM) 1 DUAL HOSE STORAGE

302-6593 106-496 106-706 106-164 303-4208 105-2538 107-565 303-3730

DESCRIPTION

REMARKS

SUPERSEDES 302-8092

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0473864

200

LIGHTS

5

2 1 8

3

7 6

9

02

4

ID0474801

201

LIGHTS REF PART NO. NUMBER

QTY

1 302-7592 2 106-163 3 106-386 4 215-2650 5 215-2107 6 215-3027 7 115-355 8 105-2619 9 215-3401

1 BRACKET 2 FLG SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 2 WORKLIGHT, 1600 LUMEN LED 1 EXTENSION HARNESS 1 JUMPER HARNESS 3 GROMMET (1-3/8") 1 GROMMET (ID .875 X HOLE 1.250) 1 HX BOOM LIGHT HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0474801

202

GREASE HOSES

6

5 3 1 2

4

8

02

7

9

ID0473846

203

GREASE HOSES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 ABRASION SLEEVE (.750" X 84") 3 CONNECTOR (02N-04O90) 2 CONNECTOR (02N-04O, XLG) 1 ABRASION SLEEVE (1.00" X 58"") 1 HOSE (02NP-04OFX-85"-3000-GREASE) 1 HOSE (02NP-04OFX-85"-3000-GREASE) 1 HOSE (02NP-04OFX-70"-3000-GREASE) 1 HOSE (02NP-04OFX-70"-3000-GREASE) 1 HOSE (02NP-04OFX-70"-3000-GREASE)

105-1809 156-273 150-5456 117-326 150-3213 150-3213 150-3278 150-3278 150-3278

DESCRIPTION

REMARKS

USE ONE SLEEVE FOR ALL 3 GREASE HOSES INCLUDES 02N GREASE ZERK 115-001 INCLUDES 02N GREASE ZERK 115-001 INCLUDES 02N GREASE ZERK 115-001 INCLUDES 02N GREASE ZERK 115-001 INCLUDES 02N GREASE ZERK 115-001

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0473846

204

BOOM PLATFORM 7 7

6 18 5

19

6

7 23 7

5

20

24 14

6 15 6

13

13

12

6 16

21

11 8

22

10 6 17 9

8

8 3

4

1 2

3 02

ID0706889

205

BOOM PLATFORM REF PART NO. NUMBER

QTY

1 303-0106 2 106-963 3 107-661 4 106-164 5 106-570 6 106-561 7 106-389 8 107-872 9 300-10798 10 105-2241 11 183-411 12 105-1850 13 105-044 14 107-746 15 107-594 16 303-0113 17 303-0116 18 303-0118 19 303-0117 20 303-4816 21 105-1882 22 300-10799 23 106-395 24 106-237

1 PLATFORM 4 CARRIAGE BOLT (M10-1.50X35MM) 6 FLG LKNUT (M10-1.50, PRV TRQ CL10) 2 FLG LK SCREW (M10-1.50 X 30MM) 4 SCREW (M8-1.25 X 60MM) 9 LOCKNUT (M8-1.25,PRV TRQ, CL10) 8 WASHER (M8) 3 SCREW (M8-1.25 X 65MM) 1 CAM 1 LANYARD (.09 DIA X13" ) 1 PULL PIN (1/2" X 2") 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 2 JAM NUT (1/2-NC) 2 SHLD BLT (M10 X 12MM, M8-1.25) 2 WASHER (.406", HARDENED) 1 PLATFORM 1 HANDRAIL 1 UPPER HANDRAIL 1 HANDRAIL 1 HANDRAIL 1 SHLD BLT (M8 X 6MM, M6-1.00) 1 PROP 1 WASHER (M8, HARDENED) 1 LOCKNUT (M6-1.00,PRV TRQ,NLK)

DESCRIPTION

REMARKS

USE P/N 303-0180 FOR HXT800

ATTACH TO FRONT OF DOOR ARMS UNDER PLATFORM.

USE P/N 303-0183 FOR HXT800 USE P/N 303-0184 FOR HXT800 USE P/N 303-4844 FOR HXT800

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0706889

206

BOOM PLATFORM (1200 G)

7 7

6 18

19 5 7

6 20

5 6 6

9

11

4

10

21 4 6 3 1

2 3

01

ID0739326

207

BOOM PLATFORM (1200 G) REF PART NO. NUMBER

QTY

1 303-2471 2 107-700 3 107-661 4 106-164 5 106-570 6 106-561 7 106-389 8* 107-872 9 300-10502 10 105-2241 11 183-411 17* 303-0116 18 303-2479 19 303-0117 20 303-2480 21 106-387

1 PLATFORM 4 CARRIAGE BOLT (M10-1.50X25MM) 6 FLG LKNUT (M10-1.50, PRV TRQ CL10) 6 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 4 SCREW (M8-1.25 X 60MM) 7 LOCKNUT (M8-1.25,PRV TRQ, CL10) 6 WASHER (M8) 3 SCREW (M8-1.25 X 65MM, CL 8.8) 1 STEP WELD 1 LANYARD (.09 DIA X13" ) 1 PULL PIN (1/2" X 2") 1 HANDRAIL 1 UPPER HANDRAIL 1 HANDRAIL 1 UPPER HANDRAIL 4 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0739326

208

NOTES:

ID0134963

209

HYDRAULICS

210

HYDRAULIC SYSTEM HX50 & HXT50

1

2

5

3

6

4

9

40

37 36

8

7

38 34 35

10

39 11

33 32

29

30

12

13

31

14 17

28

15 24

27

16 18

26 25 23 22 21

03

41

20 19

ID0471339

211

HYDRAULIC SYSTEM HX50 & HXT50 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 150-2651 1 HYDRAULIC LINE (-10) 2 150-2939 1 TUBING CLAMP (-10) 3 107-025 2 SCREW (M6-1.00 X 50MM) 4 302-4401 2 MOUNTING TAB 5 106-538 2 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 6 116-636 3 BULK HOSE (3/4", SOLD PER FT) 7 150-2653 1 HYDRAULIC LINE (-12) 8 514-312 1 S/O COUPLER (08N-08H) 9 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 10 116-322 36 BULK HOSE (1/2",SOLD PER 1") 11 150-2656 1 TUBING CLAMP (-12) 12 110-217 2 WORM CLAMP (7/16" TO 1") 13 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 14 150-4118 1 PLUG (-08 NPT BRASS) 15 153-693 1 BK CONNECTOR (08NF-O8NF BK) 16 156-108 1 S/O COUPLER (08N-08H90) 17 116-636 42 BULK HOSE (3/4", SOLD PER 1") 18 154-390 1 BK CONNECTOR (08O) 19 515-224 1 HOSE (08OFX90S-21"-3000) 20 154-396 1 BK CONNECTOR (08O-08O90BK) 21 362-1664 1 1.25 DIA. SOLID LOCKING PLUG 22 111-112 1 PLUG (1.00) 23 106-848 4 FLG SCREW (M6-1.00 X 25MM) 24 302-4346 1 HYD BULKHEAD PLATE 25 106-574 3 CLIP NUT (M6-1.00) 26 154-266 2 UNION RUN TEE (08OFX-08O-08O) 27 154-853 1 HOSE (08OFX-58"-3000) 28 154-750 1 HOSE (08OFX90S-28"-3000) 29 154-750 1 HOSE (08OFX90S-28"-3000) 30 154-233 1 CONNECTOR (08S-08O) 31 154-235 1 CONNECTOR (08S-08O90) 32 106-385 2 FLG LOCKNUT (M6-1.00) 33 158-681 1 RELIEF VALVE (AUXILIARY) 34 105-095 2 WASHER (1/4", TYPE A WIDE) 35 106-893 2 SCREW (M6-1.00 X 55MM) 36 515-379 1 HOSE (08OFX90L-28"-3000) 37 154-473 1 RUN TEE (10S-08O-04O) 38 159-156 1 QDC ADAPTER (02-040F) 39 155-174 1 S/O COUPLER (12S-12H90) 40 150-4679 1 HYD PUMP CCW SINGLE DISP GEAR (7.0 CC) 41 117-672 1 ABRASION SLEEVE (1.00" X 20")

FOOTNOTES:

NOTE:

03

ID0471339

212

HYDRAULIC SYSTEM HX75 & HXT75

1

2 3

5 6

4

8

39

34 35

7

41

40

9 10

38

33

37

11

36 42

32

12 13

30

43 29

31

14 28

16 44

27

17 18

26

25

45

24 23

20 22 21

02

15

19 ID0469748

213

HYDRAULIC SYSTEM HX75 & HXT75 REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-2651 1 HYDRAULIC LINE (-10) 2 150-2939 1 TUBING CLAMP (-10) 3 107-025 2 SCREW (M6-1.00 X 50MM) 4 302-4401 2 MOUNTING TAB 5 106-538 2 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 6 116-636 3 BULK HOSE (3/4", SOLD PER FT) 7 150-2653 1 HYDRAULIC LINE (-12) 8 514-312 1 S/O COUPLER (08N-08H) 9 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 10 116-322 36 BULK HOSE (1/2",SOLD PER 1") 11 150-2656 1 TUBING CLAMP (-12) 12 110-217 2 WORM CLAMP (7/16" TO 1") 13 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 14 150-4118 1 PLUG (-08 NPT BRASS) 15 153-693 1 BK CONNECTOR (08NF-O8NF BK) 16 156-108 1 S/O COUPLER (08N-08H90) 17 116-636 53 BULK HOSE (3/4", SOLD PER 1") 18 154-390 1 BK CONNECTOR (08O) 19 515-224 1 HOSE (08OFX90S-21"-3000) 20 154-396 1 BK CONNECTOR (08O-08O90BK) 21 362-1664 1 1.25 DIA. SOLID LOCKING PLUG 22 111-112 1 PLUG (1.00) 23 106-848 4 FLG SCREW (M6-1.00 X 25MM) 24 302-4346 1 HYD BULKHEAD PLATE 25 106-574 4 CLIP NUT (M6-1.00) 26 154-266 2 UNION RUN TEE (08OFX-08O-08O) 27 154-853 1 HOSE (08OFX-58"-3000) 28 154-750 1 HOSE (08OFX90S-28"-3000) 29 154-750 1 HOSE (08OFX90S-28"-3000) 30 154-233 1 CONNECTOR (08S-08O) 31 154-235 1 CONNECTOR (08S-08O90) 32 106-385 2 FLG LOCKNUT (M6-1.00) 33 158-681 1 RELIEF VALVE (AUXILIARY) 34 105-095 2 WASHER (1/4", TYPE A WIDE) 35 106-893 2 SCREW (M6-1.00 X 55MM) 36 159-148 1 DUST CAP (1/8") 37 159-157 1 QDC ADAPTER (02-06OF) 38 159-801 1 RUN TEE (10S-06O-08O) 39 107-925 1 SCREW (M10-1.25 X 30MM, S0C) 40 106-396 2 WASHER (M10, HARDENED) 41 157-041 1 O-RING (152 D70) 42 150-3948 1 HYD PUMP CCW GEAR 9T (.58) SIDESUC/RPRES 43 155-211 1 S/O COUPLER (16S-12H) 44 515-379 1 HOSE (08OFX90L-28"-3000) 45 117-672 1 ABRASION SLEEVE (1.00" X 20")

REMARKS

INCLUDES REF 36 USE LOCTITE 242. TORQUE TO 40 FT-LB (55 N-m)

FOOTNOTES:

NOTE:

02

ID0469748

214

VALVE CONNECTION HYD

3 4

1

2

01

ID0719070

215

VALVE CONNECTION HYD REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

154-902 157-324 117-419 117-994

DESCRIPTION

REMARKS

HOSE (08OFX90S-66"-3000) HOSE (08OFX90S-53"-3000) ABRASION SLEEVE (1.00" X 66"") ABRASION SLEEVE (1.00" X 53")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719070

216

VALVE HYDRAULICS (6-SPOOL) 3 3 6

3

2 3

4

6

5

7

NO OPTION PLUG PARTS

17 16

8

2

9

10

14

15

14

11

13 1 12 BOOM DOWN

BOOM OUT

DOOR UP

BOOM RIGHT

TANK UP

VACUUM

TANK DOWN

REVERSE FLOW

DOOR DOWN BOOM UP 02

BOOM LEFT BOOM IN ID0715983

217

VALVE HYDRAULICS (6-SPOOL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 HYD VALVE SD5/6 ELEC PO CHECK 6TH SPOOL 5 CONNECTOR (04O-06S) 6 UNION (04O-04OFX90) 3 CONNECTOR (04O-06S90) 1 CONNECTOR (06S-06O90) 2 CONNECTOR (06S-04O, ORF) 4 PLUG (06S) 2 DEUT RETAINER W2S-P012 2 DUET 2S DT06-2S-P012 (BLK) 4 CAVITY PLUG - DEUTSCH 3 SCREW (M8-1.25 X 65MM) 2 CLIP NUT (M8-1.25) 2 CONNECTOR (08S-08O90) 12 IN-LINE DIODE CONNECTOR 1 CONNECTOR (06S-06O) 1 UNION (06O-06OFX90) 1 CONNECTOR (04O-04OF90)

150-6450 154-220 154-255 154-226 154-342 514-074 155-130 215-2785 215-2783 217-202 107-872 107-135 154-235 215-1017 154-221 154-228 150-2287

DESCRIPTION

REMARKS

USE P/N 150-7120 ON 1200 G TRAILERS & TRUCKS USE P/N 154-221 IN DOOR DOWN PORT ON 1200 G TRAILERS & TRUCKS USE P/N 154-228 IN DOOR DOWN PORT ON 1200 G TRAILERS & TRUCKS USE P/N 154-342 IN DOOR UP PORT ON 1200 G TRAILERS & TRUCKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0715983

218

TANK TILT

5 6 4

7 2

8 12 11

8

13 18 17

24 8 20 23

10 9

21 16 8 16

1

9

19 21 20

24

14

9

1 4

22 3 15

7

6 5

01

ID0719503

219

TANK TILT REF PART NO. NUMBER

QTY

1 151-117 2 125-772 3 125-1134 4 302-8090 5 105-1898 6 302-4083 7 106-706 8 154-342 9 154-221 10 154-345 11 154-326 12 154-786 13 515-739 14 515-739 15 154-786 16 154-348 17 150-5982 18 106-329 19 106-561 20 117-209 21 117-400 22 515-634 23 515-634 24 117-672

2 CYL (3.0 X 1.50 X 20.0) 2 COMPOSITION BUSHING (1.5") 2 COMPOSITION BUSHING (1.50" X 2.25") 4 TAB PIN (1.50" X 5.50") 4 FLG SCREW (M12-1.75 X 40MM) 10.9 ZP 4 SPACER 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 4 CONNECTOR (06S-06O90) 3 CONNECTOR (06S-06O) 1 RUN TEE (06S-06O-06O) 1 CAP (06OF) 1 HOSE (06OFX-90"-3000) 1 HOSE (06OFX-72"-3000) 1 HOSE (06OFX-72"-3000) 1 HOSE (06OFX-90"-3000) 2 UN BR TEE (06OFX-06O-06O) 1 COUNTERBALANCE VALVE 2 SCREW (M8-1.25 X 50MM) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 2 ABRASION SLEEVE (1.00" X 90") 2 ABRASION SLEEVE (1.00" X 72"") 1 HOSE (06OFX-21"-3000) 1 HOSE (06OFX-21"-3000) 2 ABRASION SLEEVE (1.00" X 20"")

DESCRIPTION

REMARKS

USE P/N 151-035 FOR HXT 500.

USE P/N 154-797 FOR HXT 500.

USE P/N 154-722 FOR HXT 500.

USE P/N 154-776 FOR HXT 500.

USE P/N 154-996 FOR HXT 500.

USE P/N 117-326 FOR HXT 500.

USE P/N 117-387 FOR HXT 500.

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0719503

220

TANK TILT (1200 GAL)

1 16 17 6 10

7

17 7

9

2 13

15 8

5

11

14

3

4

12

01

ID0716037

221

TANK TILT (1200 GAL) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

150-6745 1 DBL ACTING TELESCOPIC CYL (96IN) 303-3179 1 TELESCOPIC CYLINDER PIN 302-9375 1 WASHER (1-1/2") ZP 115-511 1 KLIP RING (1.50") 303-3182 2 CYLINDER PLATE 106-607 6 SCREW (M20-2.50 X 50MM, 10.9) 106-399 12 WASHER (M20, HARDENED) 106-665 6 LOCKNUT (M20-2.50, CL10, PRV TQ) 125-521 2 COMPOSITION BUSHING (2.000") 115-515 2 INTERNAL SNAP RING (2.500") 154-222 1 CONNECTOR (06O-08S) 115-004 1 ZERK (04N45) 154-369 1 CONNECTOR (06O-10S) 154-348 1 UN BR TEE (06OFX-06O-06O) 150-4787 1 HOSE (06OFX-166"-3000) 150-4787 1 HOSE (06OFX-166"-3000) 117-841 2 ABRASION SLEEVE (1.00" X 164"")

REMARKS

SEAL REPAIR KIT P/N 500-3588.

USE P/N 515-635 FOR HXT 1200.

USE P/N 159-774 FOR HXT 1200.

USE P/N 117-611 & 117-676 FOR HXT 1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0716037

222

DOOR LIFT HYDRAULICS 2 1

4

2

6

5

12

8

1

9

7

11

17

16 13

19 23 14 22 13 24

19 21 20

10

20

18

19

15

02

ID0719215

223

DOOR LIFT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2 CYL (2.0 X 1.25 X 16.0) 4 COMPOSITION BUSHING (1.25") 2 SWIVEL CONNECTOR (04S-06S) 2 HYD CB VALVE 3 PORT ATMOS VENT -06 BODY 2 CONNECTOR (04O-06S90) 2 CONNECTOR (04S-06O90) 2 RUN TEE (06S-06O-06O) 2 -6 TANK HARDLINE 2 WASHER (M6, BLK) 1 HOSE (04OFX-113"-3000) 1 HOSE (04OFX-113"-3000) 2 ABRASION SLEEVE (1.00" X 18"") 1 BK RUN TEE (04O-04O-04OBK) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 HOSE (04OFX90S-18"-3000) 1 HOSE (04OFX-113"-3000) 1 HOSE (04OFX-113"-3000) 4 ABRASION SLEEVE (1.00" X 115"") 3 CONNECTOR (04O-06S) 1 FLOW DIVIDER 1 TIE-DOWN PLATE 2 SCREW (M6-1.00 X 50MM) 1 HOSE (04OFX90S-18"-3000)

151-091 125-771 150-3743 150-5805 154-226 514-049 154-345 150-2635 107-801 515-071 515-071 117-328 154-424 106-237 154-715 515-071 515-071 117-792 154-220 150-5630 301-3551 107-025 154-715

DESCRIPTION

REMARKS

USE P/N 150-6576 FOR HXT 800.

USE P/N 150-6576 FOR HXT 800.

USE P/N 150-6576 FOR HXT 800.

USE P/N 150-6576 FOR HXT 800.

USED WITH HXT 500 ONLY.

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0719215

224

DOOR LIFT HYDRAULICS (1200 GAL)

3 1 7 2 8

9

4 10 6

5 1

12 13

13

13

16

11

13 23 22 21 19 25

20

14 15

19

24 17 18

01

ID0716346

225

DOOR LIFT HYDRAULICS (1200 GAL) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2 CYL (2.5 X 1.50 X 20.0) 2 COMPOSITION BUSHING (1.5") 2 COMPOSITION BUSHING (1.756") 2 CONNECTOR (06S-06S) 2 HYD CB VALVE 3 PORT ATMOS VENT -06 BODY 2 CONNECTOR (04O-06S90) 2 CONNECTOR (06S-06O90) 2 RUN TEE (06S-06O-06O) 2 -6 TANK HARDLINE 2 REDUCER (04O-06OF) 1 HOSE (04OFX-25"-3000) 1 HOSE (04OFX-25"-3000) 4 ABRASION SLEEVE (1.00" X 24") 1 UN BR TEE (04OFX-04O-04O) 1 CONNECTOR (04O-06O) 1 HOSE (060FX90S-25"-4000-AR) 1 HOSE (04OFX90S-77"-3000) 1 HOSE (04OFX90S-77"-3000) 2 ABRASION SLEEVE (1.00" X 76"") 2 CONNECTOR (04O-06S) 1 FLOW DIVIDER 1 TIE-DOWN PLATE 2 SCREW (M6-1.00 X 50MM) 1 CONNECTOR (06S-06O) 1 HOSE (060FX90S-25"-4000-AR)

149-798 125-772 125-739 155-153 150-5805 154-226 154-342 154-345 150-6716 154-373 515-755 515-755 117-989 154-379 154-408 150-1311 515-074 515-074 117-713 154-220 150-5630 301-3551 107-025 154-221 150-1311

DESCRIPTION

REMARKS

USE 2X P/N 117-999 FOR HXT 1200.

USE P/N 157-965 FOR HXT 1200.

USE P/N 157-965 FOR HXT 1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0716346

226

BOOM HYDRAULICS

22

9

18 23 6

14

15

21

10

19 7 16

8 24

17

10 13 12

25 11 22

2

1

29 5

29 9

8

23

4

2

4

5

29 5 20 2 4 3 28 26 27

TO VALVE ON HX'S & TO BULKHEAD MOUNT ON HXT'S.

06

ID0474637

227

BOOM HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-1083 1 CYL (2.0 X 1.25 X 40.25) 2 106-163 4 FLG SCREW (M8-1.25 X 30MM) 3 106-386 2 FLG LOCKNUT (M8-1.25) 4 302-4564 3 PIN 5 125-771 4 COMPOSITION BUSHING (1.25") 6 154-220 1 CONNECTOR (04O-06S) 7 302-6249 1 PIN (1.25 x 4) 8 150-7089 1 HOSE (04OFX-246"-AR) 9 150-6231 1 HOSE (04OFX-200"-3000-AR) 10 154-252 2 CONNECTOR (04S-04O90) 11 514-049 2 CONNECTOR (04S-06O90) 12 117-411 1 ABRASION SLEEVE (1.00" X 32") 13 117-328 1 ABRASION SLEEVE (1.00" X 18"") 14 149-136 1 HYD LOCKOUT VALVE 15 106-093 2 SCREW (M6-1.00 X 45MM) 16 106-388 2 WASHER (M6) 17 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 18 150-1320 1 CONNECTOR (06S-040, .035 ORF) 19 154-221 2 CONNECTOR (06S-06O) 20 151-091 1 CYL (2.0 X 1.25 X 16.0) 21 110-929 60 SPIRAL WRAP (2.0",SOLD PER FT) 22 150-7091 1 HOSE (04OFX90S-166"-3000-AR) 23 150-7091 1 HOSE (04OFX90S-166"-3000-AR) 24 150-2834 1 HOSE (06OFX-18"-3000) 25 154-722 1 HOSE (06OFX-32"-3000) 26 302-8549 1 CYLINDER GUARD 27 105-292 2 SCREW (M8-1.25 X 75MM) 28 106-389 2 WASHER (M8) 29 104-2612 4 NUT-HF [M8 X 1.25, LOCK]

REMARKS

USE 1 AT 60" LONG, TRIM TO FINISH LENGTH

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0474637

228

SLEW HYDRAULICS

8

2 1 3 4

7 5

6 TO VALVE ON HX'S & TO BULKHEAD MOUNT ON HXT'S.

04

ID0474696

229

SLEW HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

150-5863 1 HYD MOT TC98CC SAE A MT 6B SPL W/INT REL 302-7616 1 SPACER 106-030 2 LOCK WASHER (M12) 106-797 2 SCREW (M12-1.75 X 35MM, SOC) 150-5867 2 HYDRAULIC FITTING (10S-04O, ORF .040") 150-6233 1 HOSE (04OFX90-113"-3000-AR) 150-6233 1 HOSE (04OFX90-113"-3000-AR) 110-929 60 SPIRAL WRAP (2.0",SOLD PER FT)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 AT 60" LONG, TRIM TO FINISH LENGTH

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0474696

230

BOOM EXTENSION HOSES

7

7

1

7 3

8 2 8

4 5 8 6

01

ID0719330

231

BOOM EXTENSION HOSES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 HOSE (04OFX-62"-3000) 1 HOSE (04OFX-62"-3000) 1 HOSE (04OFX-62"-3000) 1 HOSE (04OFX-62"-3000) 1 HOSE (04OFX-62"-3000) 1 HOSE (04OFX-62"-3000) 6 BK CONNECTOR (04O-04OBK) 6 ABRASION SLEEVE (1.00" X 62"")

154-681 154-681 154-681 154-681 154-681 154-681 154-275 118-062

DESCRIPTION

REMARKS

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 154-671 FOR HXT 800 & P/N 150-1584 FOR HXT 1200.

USE P/N 105-1952 FOR HXT 800 & P/N 117-195 FOR HXT 1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0719330

232

AUXILARY HYD CONTROL

15

16 19

6 7

8

17 16 14

11

17 18

1 10

13 5

4

3 2 12

01

ID0719376

233

AUXILARY HYD CONTROL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19

1 FLOW CONTROL VALVE 1 AUX VALVE MOUNT 1 CONNECTOR (8S-8S90) 1 QDC ADAPTER (08-08SF) 1 QDC COVER (3/8M, PVC, YELLOW) 1 BRANCH TEE (08S-08S-08O) 1 QDC BODY (08-08SF) 1 QDC COVER (3/8F, PVC, YELLOW) 2 SCREW (M6-1.00 X 60MM, CL 8.8) 2 FLG LOCKNUT (M6-1.00) 2 FLG BOLT (M8 - 1.25 X 25MM) 2 CLIP NUT (M8-1.25) 1 HOSE (08OFX90S-78"-3000) 1 HOSE (08OFX-78"-4000) 2 ABRASION SLEEVE (1.00" X 78") 2 CONNECTOR (08S-08O) 1 POWER BEYOND SLEEVE 1 CONNECTOR (08S-08O-08O BR. TEE)

157-834 303-0091 157-854 159-030 150-3047 150-5138 159-029 150-3048 106-595 106-385 105-1639 107-135 154-971 150-4949 117-996 154-233 500-969 150-2751

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0719376

234

4-WAY VALVE ACTUATOR HYD

1 2

5

2

5

3

4

01

ID0719413

235

4-WAY VALVE ACTUATOR HYD REF PART NO. NUMBER

QTY

1 2 3 4 5

1 CYL (1.0" X .5 X 6.0") 2 CONNECTOR (04S-04O90) 1 HOSE (04OFX-44"-3000-AR) 1 HOSE (04OFX-44"-3000-AR 2 ABRASION SLEEVE (1.00" X 44")

150-726 154-252 154-922 154-922 105-1515

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0719413

236

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

237

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

238

HYDRAULIC CYLINDER ( 2.0 X 1.25 X 40.25 )

A

6

5

10 4

7

3

8 2 9

A 1

01

ID0178644

239

HYDRAULIC CYLINDER ( 2.0 X 1.25 X 40.25 ) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

149-669 150-1084 150-770 150-778 157-022 150-771 106-097 155-732 157-541 157-538 150-1086

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.25 X 40.25) CYLINDER ROD (1.25 X 40.25) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) O-RING (224 D90) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250") CYLINDER BARREL (2.0 X 40.25)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.250") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. SEAL REPAI KIT (2.0" x 1.25") P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

01

ID0178644

240

HYDRAULIC CYLINDERS (2.5" x 1.5") 1

6

5

7 8 4 9 3 10

2

04

ID0015833

241

HYDRAULIC CYLINDERS (2.5" x 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.5 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (2.5 X 1.5 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (2.5 X 1.5 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (2.5 X 1.5 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (2.5 X 1.5 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (2.5 X 1.5 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (2.5 X 1.5 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (2.5 X 1.5 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (2.5 X 1.5 X 16.0) CYLINDER BARREL (2.5 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (2.5 X 1.5 X 20.0) CYLINDER BARREL (2.5 X 20.0) CYLINDER ROD (1.50 X 20.0) CYL (2.5 X 1.5 X 24.0) CYLINDER BARREL (2.5 X 24.0) CYLINDER ROD (1.50 X 24.0)

3 4 5 6 7 8 9 10

150-768 150-779 150-986 106-098 500-031 157-021 157-542 157-539

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.50) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.500") WIPER SEAL (1.500")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-676 152-022 149-731 149-677 152-005 150-431 149-678 150-283 150-434 149-679 149-810 153-038 149-680 152-010 153-003 149-681 150-295 153-027 151-200 150-692 150-416 151-071 152-015 150-426 151-035 150-289 150-419 149-798 149-762 150-669 151-090 152-026 150-447

SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1, 2 & 4 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 .

INCL. MOLDED-ON WEAR RING, SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-170 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS 4. SUBSTITUTE FOR 150-986 CYL PISTON : {150-7531 CYL PISTON, 125-775 WEAR RING, 157-535 BACKUP RING & 157-019 O-RING} NOTE:

04

ID0015833

242

HYDRAULIC CYLINDERS (3.0" X 1.5")

1

6 11 13

12

5

7 8 4 9 10

3

2

02

ID0015860

243

HYDRAULIC CYLINDERS (3.0" X 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.5 X 2.5) CYLINDER BARREL (3.0 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (3.0 X 1.5 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (3.0 X 1.5 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (3.0 X 1.5 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (3.0 X 1.5 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (3.0 X 1.5 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (3.0 X 1.5 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (3.0 X 1.5 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (3.0 X 1.5 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (3.0 X 1.5 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.50 X 20.0)

3 4 5 6 7 8 9 10 11 12 13

150-774 150-911 150-777 106-098 155-734 155-733 157-542 157-539 125-776 157-536 157-020

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.50) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.500") WIPER SEAL (1.500") WEAR RING BACKUP RING (230 D90) O-RING (230 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-682 149-804 149-731 151-049 150-299 150-431 151-054 152-004 150-434 151-179 152-068 153-038 151-086 152-008 153-003 151-136 152-014 153-027 151-029 150-284 150-416 151-043 150-293 150-426 151-034 150-288 150-419 151-117 152-054 150-669

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-167 3. APPLY LOCTITE 277 OR EQIVALENT, TORQUE TO 290-325 FT-LBS NOTE:

02

ID0015860

244

NOTES:

ID0134963

245

ELECTRICAL

246

See loose-leaf schematic included with this manual.

247

248

ELECTRICAL DIAGRAM CONSOLE HARNESS

DIAGNOSTIC CONNECTOR

TO CONSOLE LIGHT

2 TO USB TO ACC SOCKET

1 TO DISPLAY

TO WORKLIGHT SWITCH TO IGNITION SWITCH

TO TANK/DOOR

TO WATER PRESSURE 215-2779 215-2779 215-2779 215-2779 215-2779

211-290 5A 211-294 25A 211-292 15A 211-293 20A 211-291 10A 211-299 211-289 3A 211-290 5A 211-292 15A 211-291 10A

TO BASE HARNESS

01

ID0471718

249

ELECTRICAL DIAGRAM CONSOLE HARNESS REF PART NO. NUMBER

QTY

215-2737 1 215-1711 2 215-1211

CONSOLE HARNESS 1 DEUT 3P DT04-3P-P006 W/120OHM RESISTOR 1 DEUT 2P DT04-2P-RT02 W/ DIODE

DESCRIPTION

REMARKS

NOT SHOWN:

215-2748

2

RELAY SPST ULTRA-MICRO 280

FOOTNOTES:

NOTE:

01

ID0471718

250

ELECTRICAL DIAGRAM BASE HARNESS (HX50)

1

TO WATER PUMP TO WORK LIGHT

TO CONSOLE

DETAIL A TO HYD OVER FLOW

TO GLOW PLUG TO CLUTCH

TO STARTER

A

TO FMS

TO COOLANT

TO WIRELESS

EDT

TO WIF

TO GROUND TO (-) BATTERY

TO TRI FUSE TO DISCONNECT

01

TO ALT

TO KEN TO (+) BATTERY STICK TO FUEL

TO ENG CONTROLLER TO HEATER

TO FUEL SENDER

ID0471651

251

ELECTRICAL DIAGRAM BASE HARNESS (HX50) REF PART NO. NUMBER

1

215-2739 215-1128

QTY

DESCRIPTION

REMARKS

BASE HARNESS 1 RESISTOR PACK

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0471651

252

ELECTRICAL DIAGRAM BASE HARNESS (HX75)

1 TO CONSOLE HARNESS

TO HYD OVER FLOW TO WORK LIGHT

TO WATER PUMP

DETAIL A DETAIL B

TO FUEL SENDER

TO GLOW PLUG

TO CLUTCH TO STARTER

TO FMS

A TO WIRELESS

TO ALT TO GROUND

TO RELAY

TO DISCONNECT TO TRI TO KEN FUSE STICK TO FUEL PUMP

01

EDT TO WIF

TO (+) BATT

B

TO HEATER

TO (-) BATT TO ENGINE CONTROLLER

ID0471679

253

ELECTRICAL DIAGRAM BASE HARNESS (HX75) REF PART NO. NUMBER

1

215-2807 215-1128

QTY

DESCRIPTION

REMARKS

BASE HARNESS 1 RESISTOR PACK

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0471679

254

ELECTRICAL DIAGRAM LEFT TRAFFIC HARNESS

TO CONSOLE

TO BASE HARNESS

01

ID0471751

255

ELECTRICAL DIAGRAM LEFT TRAFFIC HARNESS REF PART NO. NUMBER

215-2837

QTY

DESCRIPTION

REMARKS

LEFT TRAFFIC HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0471751

256

ELECTRICAL DIAGRAM LIGHT EXTENSION HARNESS

TO WORK LIGHTS

TO VALVE HARNESS

01

ID0467582

257

ELECTRICAL DIAGRAM LIGHT EXTENSION HARNESS REF PART NO. NUMBER

215-2676

QTY

DESCRIPTION

REMARKS

LIGHT EXTENSION HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0467582

258

ELECTRICAL DIAGRAM

LIGHT BAR/STROBE HARNESS

TO LIGHT BAR

TO STROBE

TO VALVE HARNESS TO RAIL HARNESS

03

ID0467754

259

ELECTRICAL DIAGRAM

LIGHT BAR/STROBE HARNESS REF PART NO. NUMBER

215-2677

QTY

DESCRIPTION

REMARKS

LIGHT BAR/STROBE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0467754

260

ELECTRICAL DIAGRAM IN-LINE DIODE CONNECTOR

TO VALVE HARNESS

TO VALVE

02

ID0467779

261

ELECTRICAL DIAGRAM IN-LINE DIODE CONNECTOR REF PART NO. NUMBER

215-1017

QTY

DESCRIPTION

REMARKS

IN-LINE DIODE CONNECTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0467779

262

ELECTRICAL DIAGRAM JUMPER HARNESS

TO EXTENSION HARNESS

TO WORK LIGHTS

04

ID0467780

263

ELECTRICAL DIAGRAM JUMPER HARNESS

REF PART NO. NUMBER

215-3027

QTY

DESCRIPTION

REMARKS

JUMPER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0467780

264

ELECTRICAL DIAGRAM S.T.T. PIGTAIL

TO TAIL HARNESS

TO S.T.T. LIGHT

01

ID0470510

265

ELECTRICAL DIAGRAM S.T.T. PIGTAIL

REF PART NO. NUMBER

215-2695

QTY

DESCRIPTION

REMARKS

S, T, T PIGTAIL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0470510

266

ELECTRICAL DIAGRAM

HXT TRUCK WIRELESS HARNESS HX 50/75

2

3

1

01

ID0724574

267

ELECTRICAL DIAGRAM

HXT TRUCK WIRELESS HARNESS HX 50/75 REF PART NO. NUMBER

QTY

1 215-1140 2 215-3383 3 215-3058

4 DIODE PACK 2 MOUNTING CLIP (DEUTSCH) 1 HXT TRUCK WIRLESS HARNESS HX 50/75

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724574

268

ELECTRICAL DIAGRAM EXTENSION HARNESS

TO HX BOOM LIGHT HARNESS

TO JUMPER HARNESS 01

ID0476822

269

ELECTRICAL DIAGRAM EXTENSION HARNESS REF PART NO. NUMBER

215-2107

QTY

DESCRIPTION

REMARKS

EXTENSION HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0476822

270

ELECTRICAL DIAGRAM HX BOOM LIGHT HARNESS

TO EXTENSION HARNESS

TO STROBE

TO LIGHT BAR STROBE HARNESS

TO WORKLIGHT

01

TO LIGHT EXTENSION HARNESS

ID0476842

271

ELECTRICAL DIAGRAM HX BOOM LIGHT HARNESS

REF PART NO. NUMBER

215-3096

QTY

DESCRIPTION

REMARKS

HX BOOM LIGHT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0476842

272

ELECTRICAL DIAGRAM CAB PARTS

3

4

5

1

2 6

7

01

ID0724430

273

ELECTRICAL DIAGRAM CAB PARTS REF PART NO. NUMBER

1 2 3 4 5 6 7

190-2603 190-2890 215-3481 215-3356 215-2999 215-3482 215-2329 215-3478 215-3479

QTY

1 1 1 1 1 1 1

DESCRIPTION

BACK UP CAMERA KIT WEIGH SCALE ASM TRIGGER HARNESS BACKUP CAMERA ASM WEIGH SCALE ASM ALARM HARNESS BACKUP ALARM CAB GROUND HARNESS CAB POWER HARNESS

REMARKS

INCLUDES REF ITEMS 1 & 2 INCLUDES REF ITEMS 3, 4, & 5

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724430

274

ELECTRICAL DIAGRAM

HXT DEBRIS CONTROL HARNESS

1

01

ID0724565

275

ELECTRICAL DIAGRAM

HXT DEBRIS CONTROL HARNESS REF PART NO. NUMBER

QTY

1

1 HXT DEBRIS CONTROL HARNESS

215-3040

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724565

276

LEFT HAND CONTROL HARNESS HX50 & HX75 WITH LH CONTROL OPTION

ECU MOUNT BRACKET

7 ENGINE FRAME

6 TO BASE HARNESS

5

4 3 2

1

01

ID0472073

277

LEFT HAND CONTROL HARNESS HX50 & HX75 WITH LH CONTROL OPTION REF PART NO. NUMBER

QTY

1 215-2837 2 105-1795 3 105-2427 4 106-386 5 302-4287 6 106-378 7 106-385

1 LEFT TRAFFIC HARNESS 2 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 2 5/16 VELCRO MOUNT 2 FLG LOCKNUT (M8-1.25) 1 MOUNT BRACKET 2 FLG LK SCREW (M6-1.00 X 12MM) 2 FLG LOCKNUT (M6-1.00)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE REF 3 STRAPS TO SUPPORT WASH PUMP HOSES (SEE ID0468904)

NOTE:

01

ID0472073

278

BATTERY AND CABLES HX50 & HXT50

30 (50A) 34 27 26

25

(80A) 29 28

31 32

31 33 (50A) 34 35

A

41 38

DETAIL A

36

24

19

20

18

22 21 42

23

17 16 15

14 13 SEE F/N 1 12

37

9

10

11

8 7 25

4 3

43 6

2 1 03

5 ID0471635

279

BATTERY AND CABLES HX50 & HXT50 REF PART NO. NUMBER

QTY

DESCRIPTION

1 337-001 2 BATTERY BOLT 2 319-987 1 MOUNT BAR 3 105-095 2 WASHER (1/4", TYPE A WIDE) 4 195-339 2 WING NUT (1/4-NC) 5 215-3035 1 BATTERY (12V, 950 AMP, EPM 1131PMF) 6 215-2740 1 BATT CABLE (2/0GA X 36", BLK) 7 215-2741 1 BATT CABLE (2/0GA X 40", RED) 8 105-687 3 SCREW (#10-24 X 3/4",PAN TORX) 9 215-2636 1 SQUARE DISCONNECT SWITCH (300A) 10 106-164 1 FLG LK SCREW (M10-1.50 X 30MM) 11 106-387 1 FLG LOCKNUT (M10-1.50) 12 215-2019 1 GROUND STRAP 30" 13 107-757 1 SCREW (M12-1.25 X 25MM) 14 215-2742 1 STARTER CABLE (2GA X 60", RED) 15 105-2131 4 EDGE CLIP TOP PARALLEL (.12-.24) 16 302-4435 1 BRACKET, FUEL PUMP 17 106-049 2 BOLT (#10-24 X 3/4", PLPS) 18 106-385 7 FLG LOCKNUT (M6-1.00) 19 215-2738 1 ALT CABLE (4GA X 15", RED) 20 220-6707 1 CAN Stick v2 AINx2+5VOUT 21 107-135 3 CLIP NUT (M8-1.25) 22 302-4338 1 ELECTRICAL PANEL 23 106-551 4 CLIP NUT (M8-1.25) 24 302-4337 2 MOUNTING BRACKET 25 105-1795 8 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 26 215-2806 1 DISSCONN CABLE (2GA X 34", RED) 27 217-701 2 RELAY (60 AMP, SPST) 28 215-2820 1 START HARNESS 29 211-1000 1 BK/AMI 80 AMP FUSE 30 215-2834 2 POWER RELAY COVER 31 106-379 6 FLG LK SCREW (M6-1.00 X 20MM) 32 215-2820 1 START HARNESS 33 106-048 12 LOCKNUT (#10-24) 34 211-317 2 BK/AMI 50 AMP FUSE 35 215-1010 1 MAIN FUSE HOLDER COVER 36 105-1612 1 JAM NUT (3/8-NC, NYL INSERT) 37 106-390 2 WASHER (M10) 38 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 41 215-1009 1 MAIN FUSE HOLDER BASE 42 105-2133 3 EDGE CLIP SIDE VERTICAL (.12-.24) 43 106-397 1 WASHER (M12, HARDENED)

REMARKS

INCLUDES TWO M10 FLANGED NUTS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SCREW INTO THREADED HOLE IN ENGINE BLOCK BELOW STARTER. BEFORE INSTALLATION, REMOVE PAINT FROM SURROUNDING AREA ON BLOCK TO ENSURE GOOD GROUND. REF 43 WASHER GOES NEXT TO ENGINE BLOCK.

NOTE:

03

ID0471635

280

BATTERY AND CABLES HX75 & HXT75

21 (80A) 23 20 (50A) 27 22 18 19

24

25 26

30

(50A) 27

29

28

DETAIL A

31

A 33 17

32 16

34 40 35 37

36 41 37 38

15 6

42

43

14 10 9

13 12

11

7

8

39

18 4 3

2 1 04

5 ID0469070

281

BATTERY AND CABLES HX75 & HXT75 REF PART NO. NUMBER

QTY

DESCRIPTION

1 337-001 2 BATTERY BOLT 2 319-987 1 MOUNT BAR 3 105-095 2 WASHER (1/4", TYPE A WIDE) 4 195-339 2 WING NUT (1/4-NC) 5 215-3035 1 BATTERY (12V, 950 AMP, EPM 1131PMF) 6 105-2465 1 SCREW (M14 - 1.50 X 20 MM, SPECIAL) 7 215-3008 1 BATT CABLE (2/0GA X 20", BLK) 8 215-2019 1 GROUND STRAP 30" 9 106-164 1 FLG LK SCREW (M10-1.50 X 30MM) 10 105-274 1 SCREW (M10-1.50 X 20MM, 10.9) 11 106-090 1 LOCK WASHER (M10) 12 105-687 4 SCREW (#10-24 X 3/4",PAN TORX) 13 215-2636 1 SQUARE DISCONNECT SWITCH (300A) 14 215-2741 1 BATT CABLE (2/0GA X 40", RED) 15 215-3007 1 STARTER CABLE (2GA X 52", RED) 16 106-551 4 CLIP NUT (M8-1.25) 17 302-4337 2 MOUNTING BRACKET 18 105-1795 8 FLG LK SCREW (M8-1.25 X 20mm) SERRATED 19 215-2806 1 DISSCONN CABLE (2GA X 34", RED) 20 217-701 2 RELAY (60 AMP, SPST) 21 106-379 6 FLG LK SCREW (M6-1.00 X 20MM) 22 215-2820 1 START HARNESS 23 211-1000 1 BK/AMI 80 AMP FUSE 24 215-2834 2 POWER RELAY COVER 25 215-2820 1 START HARNESS 26 106-048 12 LOCKNUT (#10-24) 27 211-317 2 BK/AMI 50 AMP FUSE 28 215-1010 1 MAIN FUSE HOLDER COVER 29 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 30 215-1009 1 MAIN FUSE HOLDER BASE 31 105-1612 1 JAM NUT (3/8-NC, NYL INSERT) 32 220-6707 1 CAN Stick v2 AINx2+5VOUT 33 302-4338 1 ELECTRICAL PANEL 34 302-4435 1 BRACKET, FUEL PUMP 35 106-049 2 BOLT (#10-24 X 3/4", PLPS) 36 105-2131 4 EDGE CLIP TOP PARALLEL (.12-.24) 37 106-385 7 FLG LOCKNUT (M6-1.00) 38 215-3006 1 ALT CABLE (2GA X 14", RED) 39 106-387 1 FLG LOCKNUT (M10-1.50) 40 107-135 3 CLIP NUT (M8-1.25) 41 105-2133 3 EDGE CLIP SIDE VERTICAL (.12-.24) 42 106-390 2 WASHER (M10) 43 106-598 1 WASHER (9/16" HARDENED)

REMARKS

SEE FOOTNOTE 1

INCLUDES TWO M10 FLANGED NUTS

FOOTNOTES:

1. SCREW INTO THREADED HOLE IN ENGINE BLOCK BELOW STARTER. BEFORE INSTALLATION, REMOVE PAINT FROM SURROUNDING AREA ON BLOCK TO ENSURE GOOD GROUND.

NOTE:

04

ID0469070

282

POWER CENTER & CABLES 27

20

TO BATTERY DISCONNECT

25

14 23

28 TO REMOTE SWITCH PANEL

26 16 19 24

18

TO SHAKER

15 14 13

22

17 14 21 26

15 12

6

1

11

4 8

7 10 9

2

5

3

TO REMOTE SWITCH PANEL 01

ID0724023

283

POWER CENTER & CABLES REF PART NO. NUMBER

QTY

1 215-3040 2 303-4449 3 105-1577 4 105-079 5 106-388 6 106-161 7 106-385 8 106-049 9 106-048 10 105-095 11 215-2915 12 215-3049 13 215-3048 14 105-1639 15 106-386 16 105-1204 17 215-3426 18 215-3425 19 215-3154 20 215-3428 21 105-1568 22 110-030 23 301-3368 24 107-687 25 215-3038 26 215-2914 27 215-3045 28 110-126

1 HXT DEBRIS CONTROL HARNESS 1 FUSE BLOCK BRACKET 2 SCREW (M6-1.00 X 14MM, BUT, SOC) 2 LOCK WASHER (1/4) 2 WASHER (M6) 1 FLG SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 4 BOLT (#10-24 X 3/4", PLPS) 2 LOCKNUT (#10-24) 1 WASHER (1/4", TYPE A WIDE) 1 NEGATIVE PASS THROUGH 1 REAR CONTROL CABLE (6 GA X 31" , BLK) 1 TANK SKID CABLE (6 GA X 22" , BLK) 3 FLG BOLT (M8 - 1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 CABLE TIE, WHITE (3/16" W X 15" LONG) 1 PRIMARY (6GA X 120", RED) (500) 1 REAR CONTROL WIRELESS (500) 1 BATT BOOT RED ELL-TRON 4062 1 BASE DEBRIS (500) 1 FIR TREE CABLE MOUNT 3 CABLE TIE (1/16" TO 4") 1 BRACKET 1 CLIP NUT M8-1.25, LONG, WIDE 1 HX TRUCK VALVE (6-SPOOL) HARNESS 3 POSITIVE PASS THROUGH 1 PRIMARY CABLE (6 GA X 46" , RED) 1 BOLT-ON CLAMP (1/2")

DESCRIPTION

REMARKS

USE P/N 215-3046 FOR HXT 800 & HXT 1200 USE P/N 215-3044 FOR HXT 800 & USE P/N 215-3498 FOR HXT 1200 USE P/N 215-3347 FOR HX50 & HX75

USE P/N 215-3499 FOR HXT 1200

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724023

284

REMOTE SWITCH PANEL TO VALVE HARNESS BULKHEAD TO POWER CENTER & CABLES

4 TO ENGINE STOP

3 7 5 16

6

2 1

14 12

17 11

8 18

10

9

13 15

19

9

TANK OR DOOR UP OR DOWN BOOM, DOOR, OR TANK SELECTION

BOOM UP OR DOWN BOOM EXTEND OR RETRACT BOOM SWING

02

SHAKER 6" DOOR VALVE OPEN OR CLOSE SUCTION OR REVERSE FLOW

OPEN 6" BOOM VALVE OPEN OR CLOSE ID0708501

285

REMOTE SWITCH PANEL REF PART NO. NUMBER

QTY

1 303-2603 2 105-1639 3 107-135 4 215-3424 5 303-2604 6 105-2409 7 106-574 8 301-3887 9 105-1606 10 105-186 11 105-1300 12 105-1300 13 105-1300 14 303-2605 15 117-558 16 215-1792 17 215-1790 18 362-823 19 300-10728

1 SWITCH ELECTRICAL COVER 2 FLG BOLT (M8 - 1.25 X 25MM) 2 CLIP NUT (M8-1.25) 1 REAR CONTROL (500) 1 SWITCH MOUNT 4 SCREW (M6-1.00 X 25MM, BUT TORX) 4 CLIP NUT (M6-1.00) 1 ACCESS DOOR HINGE 6 BOLT (#10-24 X 3/8" BUTTON SOC HEAD) 6 NUT (#10-24) 12 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 6 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 1 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 1 ACCESS COVER 1 LATCH, ADJUST LEVER (LOCKING) 1 ROCKER SWITCH ON-ON-ON 1 ROCKER SWITCH (ON)-OFF-(ON) 1 COVER 1 COVER

REMARKS

DESCRIPTION

QTY IS 4 WITH LH TRAFFIC QTY IS 4 WITH LH TRAFFIC SEE F/N 1 & F/N 2

USE 2 @ 6" EA. USE 2 @ 3" EA. USE 2 @ 1" EA.

QTY VARIES DEPENDING ON OPTIONS QTY VARIES DEPENDING ON OPTIONS USED WITH LH TRAFFIC ONLY ON RIGHT FENDER TO COVER HARNESS

NOT SHOWN:

FOOTNOTES:

1. USE P/N 215-3039 FOR HXT 800 & USE P/N 215-3497 FOR HXT 1200.

2. LEFT HAND TRAFFIC ALSO USES P/N 215-10004 & 3X P/N 215-3395.

NOTE:

02

ID0708501

286

ENGINE STOP

TO REMOTE SWITCH PANEL

1 4 2 5

3

01

ID0719529

287

ENGINE STOP REF PART NO. NUMBER

QTY

1 215-2096 2 303-5269 3 106-848 4 106-574 5 105-1392

1 PUSH-PULL SWITCH (DPST) 1 SWITCH MOUNT 4 FLG SCREW (M6-1.00 X 25MM) 4 CLIP NUT (M6-1.00) 1 GROMMET (1 1/2) .188 THK.

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719529

288

NOTES:

ID0134963

289

ACCESSORIES

290

HITCH

15 14 10

14

9 12 13 18

12 13

6

5

4 7 8

17 16 3

01

2

1

ID0707104

291

HITCH REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18

QTY

DESCRIPTION

205-1389 1 HXT HITCH 205-1197 1 PINTLE HOOK (20 TON) 105-415 4 BOLT (9/16-NC X 2-1/2", GR 8) 105-948 4 LOCKNUT (9/16-NC, GR C) 301-4808 2 SPACER PLATE (.313") 105-1844 12 BOLT (3/4-NC X 2-1/2", GD8) 106-949 24 WASHER (3/4", HARDENED) 105-953 12 LOCKNUT (3/4-NC, GR C, PRV TQ) 301-4804 1 ADJUSTMENT PLATE 301-4803 1 RETAINER 105-118 6 WASHER (3/8", TYPE A WIDE) 105-047 6 LOCKNUT (3/8-NC) 105-249 6 CARRIAGE BOLT(3/8-NC X 1-1/4") 105-1428 1 LYNCH PIN (1/4 X 1-9/16) 215-2445 1 RV 7 BLADE HARNESS 107-692 4 SCREW (M5-0.80 X 20MM) 106-850 4 LOCKNUT (M5-0.80, NLK)

REMARKS

TORQUE TO 130 ft.-lbs (176 N-m).

SEE FOOTNOTE 1.

REFER TO HITCH INSTALLATION INSTRUCTIONS FOR MOUNTING.

NOT SHOWN:

FOOTNOTES:

1. FOR OTHER SPACER PLATE THICKNESS, USE 301-4805 FOR .135", 301-4806 FOR .180", 301-4807 FOR .250", & 301-4809 FOR .375".

NOTE:

01

ID0707104

292

BUMPER

12 11 7

11 6 9

3

4

2

10 9 10

5

1

01

ID0707159

293

BUMPER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 9 10 11 12

1 HXT BUMPER 2 SPACER PLATE (.313") 8 BOLT (5/8-NC X 2", GD8) 8 WASHER (5/8", HARDENED) 8 FLG LOCKNUT (5/8-NC, GR G) 1 ADJUSTMENT PLATE 1 RETAINER 6 WASHER (3/8", TYPE A WIDE) 6 LOCKNUT (3/8-NC) 6 CARRIAGE BOLT(3/8-NC X 1-1/4") 1 LYNCH PIN (1/4 X 1-9/16)

205-1394 303-5389 105-302 105-1393 105-994 301-4804 301-4803 105-118 105-047 105-249 105-1428

DESCRIPTION

REMARKS

SEE FOOTNOTE 1.

REFER TO BUMPER INSTALLATION INSTRUCTIONS FOR MOUNTING.

NOT SHOWN:

FOOTNOTES:

1. FOR OTHER SPACER PLATE THICKNESS, USE 303-5386 FOR .135", 303-5387 FOR .180", 303-5388 FOR .250", & 303-5390 FOR .375".

NOTE:

01

ID0707159

294

CENTER COVER

4

1

3

2

01

ID0707405

295

CENTER COVER REF PART NO. NUMBER

QTY

1 303-0219 2 105-245 3 107-661 4 105-1428

1 HXT CENTER COVER 4 SCREW (M10-1.50 X 25MM, CL 8.8) 4 FLG LKNUT (M10-1.50, PRV TRQ CL10) 1 LYNCH PIN (1/4 X 1-9/16)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707405

296

TOOL BOX COMPONENTS

2

2

1

1

01

ID0404789

297

TOOL BOX COMPONENTS REF PART NO. NUMBER

QTY

1 500-2920 2 500-2922

2 TOOL BOX LATCH 2 GAS PROP

DESCRIPTION

REMARKS

TOOL BOX KEY 500-2921

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0404789

298

DOT LIGHTS

3

19 11 20 3

21

TO TRUCK VAC HARNESS

2

16

19

11

18 17

1

22

15

5 21

13 13

22 4 7

11

5

11 12

14 12

10

14

8 9

6 5 7

01

ID0707388

299

DOT LIGHTS REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-0058 1 LEFT LIGHT MOUNT 2 303-0059 1 RIGHT LIGHT MOUNT 3 303-0064 2 LIGHT BRACKET 4 106-848 8 FLG SCREW (M6-1.00 X 25MM) 5 106-574 12 CLIP NUT (M6-1.00) 6 303-0065 1 LICENSE PLATE BRACKET 7 106-161 4 FLG SCREW (M6-1.00 X 20MM) 8 215-3014 1 LED TAG LIGHT 9 106-349 2 SCREW (#8-32 X 3/4" PAN) 10 106-350 2 NUT, HEX, #8-32 11 217-003 8 GROMMET (M10, LAMP MOUNT) 12 215-3162 4 RED LED (MARK/CLR/REFL) 13 217-225 4 GROMMET (M60, LAMP MOUNT) 14 215-2976 4 LED S, T, T, R 15 105-247 2 SCREW (M12-1.75 X 35MM) 16 106-397 2 WASHER (M12, HARDENED) 17 105-244 2 WASHER 18 106-685 2 LOCKNUT (M12-1.75, CL 10, PRV TQ) 19 215-3163 4 AMBER LED (MARK/CLR/REFL) 20 362-1421 4 HOLE PLUG 21 215-2128 4 SIDE/REAR MARKER LIGHT PIGTAL 22 215-2977 4 LED S,T,T,R, HARNESS

REMARKS

USE P/N 303-0444 FOR HXT1200

NOT SHOWN:

215-2971 215-3503

1 TRUCK VAC HARNESS 1 HX TRUCK HARNESS (1200)

USE WITH HXT 500 & HXT 800 USE WITH HXT 1200

FOOTNOTES:

NOTE:

01

ID0707388

300

NO LIGHTS

1

5 4

1

8 9 9 10

7

3 8

2

6

01

ID0707422

301

NO LIGHTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

303-0198 2 TRIM BRACKET 105-247 2 SCREW (M12-1.75 X 35MM) 105-244 2 WASHER 106-397 2 WASHER (M12, HARDENED) 106-685 2 LOCKNUT (M12-1.75, CL 10, PRV TQ) 303-5242 1 RIGHT NO LIGHTS PLATE 303-5241 1 LEFT NO LIGHTS PLATE 106-848 12 FLG SCREW (M6-1.00 X 25MM) 106-574 12 CLIP NUT (M6-1.00) 303-5294 1 FILLER PLATE

REMARKS

USE P/N 303-0446 FOR HXT1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707422

302

WORKING LIGHTS

1

3

2 4

5

02

ID0464441

303

WORKING LIGHTS REF PART NO. NUMBER

QTY

1 215-2650 2 214-133 3 215-1770 4 215-1769 5 215-2676

2 WORKLIGHT, 1600 LUMEN LED 4 TERM DEUTS 16P 0460-202-16141 2 LOCK,DUETSCH CONNECTOR 2 DEUT 2P DT04-2P RCPT 1 LIGHT EXTENSION HARNESS

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES 1X 215-1769, DEUT 2P DT04-2P RCPT AND 2X 217-290, DEUT 2S DT06-DS PLUG.

NOTE:

02

ID0464441

304

REAR LIGHT BAR

TO CAB CONTROLLER

2

4 3 1

01

5

ID0707483

305

REAR LIGHT BAR REF PART NO. NUMBER

QTY

1 215-3192 2 303-0147 3 106-806 4 106-354 5 105-2142

1 AMBER LIGHT BAR 1 REAR LIGHT BRACKET 2 FLG LK SCREW (M12-1.75 X 25MM) 2 FLANGE NUT (M12-1.75) 2 EDGE CLIP TOP PERPENDICULAR (.04-.12)

DESCRIPTION

REMARKS

USE P/N 215-10009 WITH HXT 1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707483

306

POWER PACK WORK LIGHTS

2

33

4

1

5

8

5

4

2

2

6 5 7

5 2

1

02

ID0707448

307

POWER PACK WORK LIGHTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

2 WORKLIGHT, 900 LUMEN LED 4 LED TAG LIGHT 8 SCREW (#8-32 X 3/4" PAN) 8 NUT, LOCK, #8-32, NYLON INSERT 4 FIR TREE CABLE MOUNT 1 EDGE CLIP TOP PARALLEL (.04-.12) 1 POWER PACK LIGHT HARNESS 1 PP LIGHT JUMPER HARNESS

215-2963 215-3014 106-349 105-2545 105-1568 105-2142 215-3348 215-3366

DESCRIPTION

REMARKS

INCLUDES MOUNTING HARDWARE

NOT USED WITH HX30 RIGHT HAND TRAFFIC

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0707448

308

AUXILIARY BOOM LIGHTS

8 2 TO BOOM LIGHT HARNESS

6 7

5

TO EXTENSION HARNESS

4

1

4 3

01

ID0707508

309

AUXILIARY BOOM LIGHTS REF PART NO. NUMBER

QTY

1 303-2425 2 215-2963 3 107-025 4 106-388 5 106-237 6 106-161 7 106-385 8 215-3396

2 BRACKET 2 WORKLIGHT, 900 LUMEN LED 2 SCREW (M6-1.00 X 50MM) 4 WASHER (M6) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 2 FLG SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 1 AUX BOOM LIGHT HARNESS

DESCRIPTION

REMARKS

INCLUDES MOUNTING HARDWARE

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707508

310

CORNER STROBES

A

3 4 2

1

DETAIL A

01

ID0707646

311

CORNER STROBES REF PART NO. NUMBER

QTY

1 215-3355 2 105-189 3 107-859 4 215-3439

4 FLUSH MOUNT STROBE (AMBER) 8 SCREW (#6-32 X 1/2") 8 NUT, LOCK, #6-32, NYLON INSERT 1 HAZARD LIGHT HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707646

312

VALVE ACTUATOR (6")

4

2

5 3

1

6

9 7

01

8

ID0707671

313

VALVE ACTUATOR (6") REF PART NO. NUMBER

QTY

1 215-3224 2 303-3596 3 107-989 4 105-894 5 105-842 6 303-3511 7 106-200 8 108-156 9 177-1080

1 LINEAR ACTUATOR (4IN) 1 PLATE MZ 1 HHCS M10-1.50 X 115MM,10.9 ZP 1 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 6 SCREW (M8-1.25 X 20MM, SOC) 1 VALVE ARM 1 FLG LK SCREW (M8-1.25 X 40MM) 1 WASHER (5/16", TYPE A WIDE) 1 PUSH BUTTON PIN (1/2")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707671

314

VALVE ACTUATOR PARTS 4

6 3 5 5 3

TO BOOM VALVE ACTUATOR

1 4

2 8 7 TO DOOR VALVE ACTUATOR 01

ID0724249

315

VALVE ACTUATOR PARTS REF PART NO. NUMBER

QTY

1 215-2107 2 215-3042 3 105-2525 4 106-381 5 106-386 6 115-355 7 215-3041 8 105-1204

1 EXTENSION HARNESS 1 BOOM VALVE HARNESS 2 5/16 RATCHETING P-CLAMP (.25") 180 DEG. 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 GROMMET (1-3/8") 1 DUMP VALVE HARNESS 3 CABLE TIE, WHITE (3/16" W X 15" LONG)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0724249

316

TANK SHAKER

5

4

2

1

3

01

ID0719703

317

TANK SHAKER REF PART NO. NUMBER

QTY

1 215-3231 2 106-398 3 107-457 4 106-442 5 215-3427

1 TANK SHAKER 2 WASHER (M16, HARDENED) 2 SCREW (M16-2.00 X 75MM, 10.9) 2 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 1 SHAKER (6GA X 96", RED) (500)

DESCRIPTION

REMARKS

USE P/N 215-3047 FOR HXT 800 & HXT 1200

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0719703

318

DEBRIS FLAP

2 3

1

4

01

ID0707688

319

DEBRIS FLAP REF PART NO. NUMBER

QTY

1 362-2667 2 106-963 3 302-9916 4 106-387

1 DEBRIS FLAP 11 CARRIAGE BOLT (M10-1.50X35MM) 11 WASHER 11 FLG LOCKNUT (M10-1.50)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707688

320

GPS HX30

6

5 4

4 3

1

2

01

ID0468655

321

GPS HX30

REF PART NO. NUMBER

1 2 3 4 5 6

190-2568 220-2527 215-2423 222-3556 107-310 106-048 222-5103

QTY

DESCRIPTION

GPS ONLY FOR GPS-READY 1 BASIC TELEMATICS MODULE 1 FMS HARNESS- PROMION GPS 4 SCREW, #10-24 X 2.50 LG, SHCS 8 WASHER (#10) 4 LOCKNUT (#10-24) 1 GPS/CELLULAR COMBO ANTENNA 3M

REMARKS

MOUNTS ABOVE RADIATOR

MOUNTS TO TOP PANEL, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 110-1024, PLUG (.625" HOLE DIAMETER), WITHOUT GPS

NOTE:

01

ID0468655

322

HEATER

20 21

19

9 31 20 22 1 7 6

4

23 2 3 31 10

5

27 14

TO POWER PACK

28

15

29

12

16 RELAYS

11

24 17

18

8

25

13 26

30 05

ID0470516

323

HEATER REF PART NO. NUMBER

QTY

DESCRIPTION

1 195-2535 1 VERTICAL HEATER 2 500-3280 1 THERMOSTAT ASSEMBLY 3 153-858 1 FITTING (06O-08N) 4 115-112 1 PLUG (08N, SQ) 5 364-635 1 FUEL TANK (10 GAL) 6 116-325 2 GROMMET (.362") 7 156-265 2 S/O COUPLER (04H-04H90) 8 302-3886 1 TANK MOUNT 9 320-432 2 TANK STRAP 10 106-162 3 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 11 106-386 3 FLG LOCKNUT (M8-1.25) 12 106-194 4 FLG LOCKNUT (3/8-NC, GR G) 13 110-249 4 WORM CLAMP (1/4" TO 5/8") 14 105-1639 4 FLG BOLT (M8 - 1.25 X 25MM) 15 106-395 4 WASHER (M8, HARDENED) 16 106-561 4 LOCKNUT (M8-1.25,PRV TRQ, CL10) 17 105-1170 1 ABRASION SLEEVE (1.00 X 70") 18 154-735 1 HOSE (06OFX-70"-3000) 19 302-4468 2 RETAINER 20 106-380 6 FLG LK SCREW (M8-1.25 X 16MM) 21 115-320 2 GROMMET (1-1/2") 22 302-6768 1 HEATER LIGHT BRACKET 23 215-2647 1 MARKER LIGHT, AMBER LED 24 514-077 1 CONNECTOR (06N-06O) 25 115-381 38 BULK HOSE (1/4", SOLD PER 1") 26 115-381 38 BULK HOSE (1/4", SOLD PER 1") 27 105-1300 6 BULK EDGING (1/8", ADHESIVE, SOLD PER FT) 28 215-1789 1 ROCKER SWITCH (TC) ON-ON 29 105-686 2 SCREW (1/4-NC X 1", PAN, TORX) 30 115-355 1 GROMMET (1-3/8") 31 110-030 3 CABLE TIE (1/16" TO 4")

REMARKS

INCLUDES REF NO.'S 2, 4, & 28

INCLUDES REF NO.'S 6 & 7 NOT USED WITH HXT. USE P/N 303-2867 W/VT26, VT26A, VT30, VT30A

USE P/N 117-996 WITH HXT'S. USE P/N 154-847 WITH HXT'S. SEE FOOTNOTE 1

INCLUDES 215-2783 DUET 2S CONNECTOR USE 50" WITH VT26, VT26A, VT30, VT30A, AND HXT'S. USE 50" WITH VT26, VT26A, VT30, VT30A, USE 60" WITH HXT'S.

INSTALLS IN POWER PACK FOR HEATER WIRES

NOT SHOWN:

500-3278 1 FLOW SWITCH 500-3279 1 RELIEF (4500 PSI) 500-3281 1 THERMOSTAT 500-3282 1 KNOB 500-3285 1 FUEL FILTER FOOTNOTES:

1. NOT USED WITH VT26, VT26A, VT30, VT30A & HXT1200. USE 303-0067 WITH HXT500 & HXT800. RETAINER 303-0067 USES 1X 105-1639 AND 1X 106-386 ON HXT500 & HXT800 TO MOUNT.

NOTE:

05

ID0470516

324

HEATER PARTS ASSEMBLY

10

14

11

15

13 9 7

6

5

10

2 16 11

16

1 3

4

8

12

16

01

ID0707689

325

HEATER PARTS ASSEMBLY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 MOUNT 2 FLG BOLT (M8 - 1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 BK RUN TEE (04O-04O-04OBK) 1 CONNECTOR (04N-04OFX) 1 REDUCER (06N-04NF) 1 QDC ADAPTER (06-06NF) 1 HOSE (04OFX-113"-3000) 1 ABRASION SLEEVE (1.00" X 115"") 2 CONNECTOR (04N-04O90) 2 BULKHEAD (04NF-04NF) 1 NOZZLE (#025, 04N, 15 DEG, SS) 1 HOSE (04OFX-60"-3000) 1 ABRASION SLEEVE (1.00" X 60") 1 NOZZLE (#02, 04N, 15 DEG, SS) 3 CABLE TIE (1/2") 20" LG

303-0068 105-1639 106-386 154-424 149-868 115-106 157-441 515-071 117-792 154-482 150-5762 150-3305 159-839 117-693 150-5506 110-031

DESCRIPTION

REMARKS

USE P/N 515-278 W/400 GAL WATER USE P/N 117-986 W/400 GAL WATER QUANITY OF 1 W/100 GALLON WATER QUANITY OF 1 W/100 GALLON WATER USE P/N 154-296 W/100 GAL WATER & P/N 515-099 W/400 GAL WATER NOT USED W/100 GAL WATER & USE P/N 117-400 W/400 GAL WATER NOT USED W/100 GAL WATER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0707689

326

HEATER PARTS ASSEMBLY HXT1200

17

13

14 18

2 7

1 16

5 6

3 4

12

9 13 14 10

8

15

11

01

ID0708150

327

HEATER PARTS ASSEMBLY HXT1200

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 MOUNT 2 FLG BOLT (M8 - 1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 1 BK CONNECTOR (04O-04O90BK) 1 CONNECTOR (04N-04OFX) 1 REDUCER (06N-04NF) 1 QDC ADAPTER (06-06NF) 1 HOSE (04OFX-46"-3000) 1 ABRASION SLEEVE (1.0" X 46") 1 TEE (04O) 1 HOSE (04OFX-106"-3000) 1 ABRASION SLEEVE (1.00" X 108") 2 CONNECTOR (04N-04O90) 2 BULKHEAD (04NF-04NF) 1 NOZZLE (#025, 04N, 15 DEG, SS) 1 HOSE (04OFX-72"-3000) 1 ABRASION SLEEVE (1.00" X 72"") 1 NOZZLE (#02, 04N, 15 DEG, SS)

303-0476 105-1639 106-386 154-355 149-868 115-106 157-441 154-859 117-612 154-376 155-487 105-1103 154-482 150-5762 150-3305 515-099 117-400 150-5506

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0708150

328

NOTES:

ID0134963

329

VACUUM HOSE AND TOOLS

330

HOSE STORAGE

1 2

01

ID0708235

331

HOSE STORAGE REF PART NO. NUMBER

QTY

1 150-6239 2 110-656

3 STORAGE TUBE (500 G) 3 WORM CLAMP (2-1/2" TO 8-1/2")

DESCRIPTION

REMARKS

USE P/N 150-6274 FOR HXT 800 & P/N 150-6635 FOR HXT 1200.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0708235

332

HOSE STORAGE (8')

7 8

4

9

6

1

2 5

3

01

ID0708267

333

HOSE STORAGE (8') REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 HOSE TUBE 1 LEFT HOOK WELDMENT 1 RIGHT HOOK WELDMENT 2 PULL PIN 2 SCREW (M12-1.75 X 30MM) 2 LOCKNUT (M12-1.75, NLK) 4 CLAMP BRACKET 4 FLG LK SCREW (M10-1.50 X 30MM) 4 FLG LKNUT (M10-1.50, PRV TRQ CL10)

303-1740 302-4598 302-4599 105-2620 105-273 106-031 303-3184 106-164 107-661

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0708267

334

SUCTION HOSES (4")

2

3

4

2 1

5 6

7 8

9 10

01

ID0709241

335

SUCTION HOSES (4") REF PART NO. NUMBER

QTY

DESCRIPTION

1 157-291 1 FHC ADAPTER (64-64H) 2 105-2548 2 HOSE CLAMP (5", SS) 3 157-290 1 FHC BODY (64-64H) 4 120-138 92 SUCTION HOSE (4", SOLD PER IN) 5 120-138 120 SUCTION HOSE (4", SOLD PER IN) 6 120-138 140 SUCTION HOSE (4", SOLD PER IN) 7 120-138 152 SUCTION HOSE (4", SOLD PER IN) 8 120-138 164 SUCTION HOSE (4", SOLD PER IN) 9 120-138 189 SUCTION HOSE (4", SOLD PER IN) 10 120-138 213 SUCTION HOSE (4", SOLD PER IN)

REMARKS

STANDARD GASKET 153-696 150-7554, 4" HOSE (8'), INCLUDES REF NO'S 1, 2, 3, & 4 150-7366, 4" HOSE (10'), INCLUDES REF NO'S 1, 2, 3, & 5 150-5634, 4" HOSE (12'), INCLUDES REF NO'S 1, 2, 3, & 6 150-5350, 4" HOSE (13'), INCLUDES REF NO'S 1, 2, 3, & 7 150-3866, 4" HOSE (14'), INCLUDES REF NO'S 1, 2, 3, & 8 150-5063, 4" HOSE (16'), INCLUDES REF NO'S 1, 2, 3, & 9 150-6637, 4" HOSE (18'), INCLUDES REF NO'S 1, 2, 3, & 10

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0709241

336

SUCTION HOSES (5")

3 2

4 5 1

2 6 7

01

ID0709244

337

SUCTION HOSES (5") REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

2 FHC ADAPTER (80-80H) 4 HOSE CLAMP (6", SS) 2 FHC BODY (80-80H) 101 SUCTION HOSE (5", SOLD PER IN) 165 SUCTION HOSE (5", SOLD PER IN) 189 SUCTION HOSE (5", SOLD PER IN) 213 SUCTION HOSE (5", SOLD PER IN)

150-5662 105-2759 105-1997 150-2562 150-2562 150-2562 150-2562

DESCRIPTION

REMARKS

150-6242, 5" HOSE (8'), INCLUDES REF NO'S 1, 2, 3, & 4 150-6238, 5" HOSE (14'), INCLUDES REF NO'S 1, 2, 3, & 5 150-6273, 5" HOSE (16'), INCLUDES REF NO'S 1, 2, 3, & 6 150-6638, 5" HOSE (18'), INCLUDES REF NO'S 1, 2, 3, & 7

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0709244

338

4" POT HOLING TOOLS

7

6

3 5 4 2 1

19

14 16 12 15 13

18 16

11 10

20

17 22

23 9

21

28

25

24

29 8

27

30 26

01

ID0467755

339

4" POT HOLING TOOLS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 4" MALE ADAPTER (POLY) 1 VACUUM HANDLE 2 GRIP (1.00", BLACK) 1 FHC BODY (64-64N) 1 FHC ADAPTER (64-64H) 3 POP RIVET (3/16" X .664") 1 TUBE (4" X 48", ABS) 1 4" EXTENDABLE TOOL HANDLE 1 TUBE (4" X 45", ABS) 1 4" 2-1 TOOL 6 NOZZLE (02N-#1) 2 STREET ELBOW (04N-04NF90) 1 ALL THREAD (04N) SCH 80 1 QDC ADAPTER 1 QDC BODY (04-04NF) 2 CONNECTOR (04N-04O) 1 HOSE (04OFX-21"-3000) 1 COLLAR (04NF) 1 36" LANCE 1 BRACKET 1 SPRAY HANDLE 1 STREET ELBOW (06N-06NF90) 1 QDC ADAPTER (06-06N) 4 SCREW (M6-1.00 X 45MM) 4 FLG LOCKNUT (M6-1.00) 1 TUBE (4" X 33", ABS) 1 FHC BODY (64-64H) 1 24" LANCE 2 BRACKET 1 HOSE (04OFX-12"-3000)

166-476 319-540 110-1018 157-387 157-291 110-348 319-350 319-537 319-339 325-202 401-338 155-120 115-129 120-062 120-063 154-339 515-543 115-170 259-520 325-414 117-472 156-260 153-460 106-093 106-385 319-528 157-290 259-486 178-756 154-825

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

1. 319-539, 4" SUCTION TOOL (EXTENDABLE), INCLUDES REF NO'S 1 THRU 7 2. 325-411, 4" 2 IN 1 TOOL (EXTENDABLE), INCLUDES REF NO'S 1, 1X 3, 4, 5, 2X 6, AND 8 THRU 25 3. 319-527, 4" 2 IN 1 TOOL EXTENSION, INCLUDES REF NO'S 5, 4X 6, 14, 15, 16, 18, AND 26 THRU 30

NOTE:

USE LOCKTITE 567 OR EQUIVALENT THREAD SEALANT ON ALL FITTINGS EXCEPT ORS FITTINGS

01

ID0467755

340

POT HOLING TOOLS

5 2

1

7 3 4 9

6

8

01

ID0709388

341

POT HOLING TOOLS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

2 VAC TOOL HANDLE 6 SCREW (M6-1.00 X 50MM) 6 FLG LOCKNUT (M6-1.00) 1 SUCTION TOOL BODY 3" 1 3" SUCTION TUBE 1 SUCTION TOOL BODY 4" 1 4" SUCTION TUBE 1 SUCTION TOOL BODY 5" 1 5" SUCTION TUBE

362-2347 107-025 106-385 150-5654 150-6317 150-5649 150-6316 150-5650 150-5647

DESCRIPTION

REMARKS

350-5703, VAC SUCTION TOOL (3"), INCLUDES REF NO'S 1, 2, 3, 4, & 5.

350-5701, VAC SUCTION TOOL (4"), INCLUDES REF NO'S 1, 2, 3, 6, & 7.

350-5705, VAC SUCTION TOOL (5"), INCLUDES REF NO'S 1, 2, 3, 8, & 9.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0709388

342

WATER TOOLS 7 6

5 10 4 3 2 1 9

8 11

14 13

12

01

ID0467923

343

WATER TOOLS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 1 1 1 1 1 1 1

117-1053 259-483 259-494 259-495 259-1015 115-286 150-2624 156-260 153-460 150-2625 259-1014 259-197 152-126 150-2119

DESCRIPTION

IN-LINE SPRAY HANDLE SPRAY LANCE (12") SPRAY LANCE TWIST COUPLER ADAPTER (O4NF-M22-1.5) 36" LANCE EXTENSION REDUCER (08N-1/4-NF) PROSPECTOR NOZZLE (#3) STREET ELBOW (06N-06NF90) QDC ADAPTER (06-06N) PROSPECTOR NOZZLE (#5) 48" LANCE W/(2) INSULATORS SPRAY GUN COUPLING (04NF-04NF, BRASS) NOZZLE (#06, 04N, 15 DEG, SS)

REMARKS

INCLUDES 500-185, O-RING (110 D70)

USED W/30 HP AND BELOW UNITS USED W/50 HP AND ABOVE UNITS

NOT SHOWN:

FOOTNOTES:

1. 190-2507, PROSPECTOR ASSEMBLY, W/48" LANCE, (#3) NOZZLE, INCLUDES REF NO'S 1 THRU 9 2. 190-2506, PROSPECTOR ASSEMBLY, W/48" LANCE, (#5) NOZZLE, INCLUDES REF NO'S 1 THRU 6 AND 8 THRU 10 3. 259-1012, PROSPECTOR EXTENSION, 48" LONG W/FITTING, INCLUDES REF NO'S 3, 6, AND 11 4. 259-1017, WASH WAND, 12" W/FAN NOZZLE, INCLUDES REF NO'S 2, 9, AND 12 THRU 14

NOTE:

01

ID0467923

344

VAC HOSE ADAPTERS

3

1

2

02

ID0332987

345

VAC HOSE ADAPTERS REF PART NO. NUMBER

QTY

1 301-5571 2 153-954 3 150-5509

1 REDUCED FHC BODY (64F-96F) 1 REDUCER 4 1/2 FHCM-3 1/2 FHCF 1 6" FHCF X 4" FHCM

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE GASKETS USE 116-736 FOR 3", 153-696 FOR 4", AND 153-697 FOR 6".

NOTE:

02

ID0332987

346

SWEEPER & WASH WAND ATTACHMENTS

1 2 3

4

5

01

ID0467921

347

SWEEPER & WASH WAND ATTACHMENTS REF PART NO. NUMBER

QTY

1 2 3 4 5

1 FHC ADAPTER (48-48N) 1 ADAPTER 12 SUCTION HOSE (2",SOLD/INCH) 1 56" STEEL VAC. WAND HANDLE 1 13" SWEEPER HEAD

166-360 179-308 120-148 117-596 259-492

DESCRIPTION

REMARKS

USE LOCTITE 680 TO FASTEN TO 117-596 499-522, LAWN SWEEPER INSERT

NOT SHOWN:

FOOTNOTES:

1. 101-138, LAWN SWEEPER, INCLUDES REF NO'S 1-5

NOTE:

01

ID0467921

348

BOOM HOSE

3

5 2

1

2 5 3

4

01

ID0475907

349

BOOM HOSE REF PART NO. NUMBER

QTY

DESCRIPTION

1 120-138 80 SUCTION HOSE (4", SOLD PER IN) 2 105-2548 2 HOSE CLAMP (5", SS) 3 157-856 2 SQUARE RING GASKET (64) 4 150-5509 1 6" FHCF X 4" FHCM 5 157-290 2 FHC BODY (64-64H)

REMARKS

USE 1 @ 80"

INCLUDES GASKET 153-697 INCLUDES REF NO 3, 157-856 GASKET

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0475907

350

BOOM HOSE (5")

4

1

2

3

01

ID0709681

351

BOOM HOSE (5") REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-2562 84 SUCTION HOSE (5", SOLD PER IN) 2 105-2759 2 HOSE CLAMP (6", SS) 3 150-5648 1 FHC BODY (96-80H) 4 105-1997 1 FHC BODY (80-80H)

REMARKS

150-6426, POWERED BOOM HOSE (5"), INCLUDES REF NO'S 1 THRU 4.

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0709681

352

AIR SABER ASSEMBLY

9

11 4

12 2

3 14 13

16

10 1

3

17 15

16

8

5

6

06

7

ID0382238

353

AIR SABER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

350-4430 150-4327 302-0024 115-236 115-273 302-1340 150-1318 115-206 302-0305 302-2157 195-1945 115-208 115-151 150-4733 117-965 196-067 270-6960 270-7298

QTY

DESCRIPTION

AIR SABER ASSEMBLY 1 AIR FLOW CONTROL 305B-7-1 1 HANDLE WELDMENT 2 REDUCER (20N-16NF) 1 NIPPLE (16N-6") 1 FIBERGLASS NIPPLE (16N-48") 1 COLLAR (16NF) 1 NIPPLE (16N-2.5") 1 AIR SABER NOZZLE 1 AIR LANCE HANDLE 1 MUFFLER CLAMP (1.250") 1 ELBOW (16NF-16NF90) 1 REDUCER (16N-12NF) 1 COUPLER (12N-12THOR) 1 RETAINING RING 1 U-BOLT CLAMP (1-1/2") 2 LOGOTYPE W/LOGO GRAY 1 FIBERGLASS DECAL

REMARKS

INCLUDES REF NO'S 1 THRU 17

USE STRUCTURE ADHESIVE PLEXUS MA832 ON TWO ENDS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE TEFLON TAPE ON ALL PIPE THREADS EXCEPT WHERE NOTED.

06

ID0382238

354

AIR SABER EXTENSION (36")

2

1 2 3

03

ID0425255

355

AIR SABER EXTENSION (36") REF PART NO. NUMBER

QTY

350-4431 1 302-3683 2 150-5036 3 115-1016

SABER AIR LANCE EXTENSION 1 FIBERGLASS NIPPLE (16N-36") 2 1" FLAT FACED PIPE UNION 1 ALL THREAD (16N)

DESCRIPTION

REMARKS

USE STRUCTURE ADHESIVE PLEXUS MA832 ON TWO ENDS SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT PART O'RING P/N 222-2901 (NOT SHOWN) 2. USE TEFLON ON ONE END OF ITEM #3 AND ASSEMBLE TO COUPLING

NOTE:

03

ID0425255

356

NOTES:

ID0134963

357

MISCELLANEOUS

358

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

359

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in• lb 11.4 N• m

76 in• lb 8.6 N• m

143 in• lb 16.2 N• m

107 in• lb 12.1 N• m

168 in• lb 19 N• m

120 in• lb 13.6 N• m

1/4-28

116 in• lb 13.1 N• m

87 in• lb 9.8 N• m

147 in• lb 16.6 N• m

123 in• lb 13.9 N• m

192 in• lb 21.7 N• m

144 in• lb 16.3 N• m

5/16-18

209 in• lb 23.6 N• m

157 in• lb 17.7 N• m

295 in• lb 33.3 N• m

221 in• lb 25 N• m

348 in• lb 39.3 N• m

264 in• lb 29.8 N• m

5/16-24

231 in• lb 26.1 N• m

174 in• lb 19.7 N• m

327 in• lb 36.9 N• m

245 in• lb 27.7 N• m

384 in• lb 43.4 N• m

288 in• lb 32.5 N• m

3/8-16

372 in• lb 42 N• m

276 in• lb 31.2 N• m

44 ft• lb 59.7 N• m

33 ft• lb 44.7 N• m

51 ft• lb 69.1 N• m

38 ft• lb 51.5 N• m

3/8-24

420 in• lb 47.5 N• m

312 in• lb 35.3 N• m

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

58 ft• lb 78.6 N• m

43 ft• lb 58.3 N• m

7/16-14

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

70 ft• lb 94.9 N• m

52 ft• lb 70.5 N• m

81 ft• lb 109.8 N• m

61 ft• lb 82.7 N• m

7/16-20

55 ft• lb 74.6 N• m

41 ft• lb 55.6 N• m

78 ft• lb 105.8 N• m

58 N• m 78.6 N• m

91 ft• lb 123.4 N• m

68 ft• lb 92.2 N• m

1/2-13

75 ft• lb 101.7 N• m

57 ft• lb 77.3 N• m

106 ft• lb 143.7 N• m

80 ft• lb 108.5 N• m

124 ft• lb 168.1 N• m

93 ft• lb 126.1 N• m

1/2-20

85 ft• lb 115.2 N• m

64 ft• lb 86.8 N• m

120 ft• lb 162.7 N• m

90 ft• lb 122 N• m

140 ft• lb 189.8 N• m

105 ft• lb 142.4 N• m

5/8-11

150 ft• lb 203.4 N• m

113 ft• lb 153.2 N• m

212 ft• lb 287.4 N• m

159 ft• lb 215.6 N• m

238 ft• lb 322.7 N• m

179 ft• lb 242.7 N• m

5/8-18

170 ft• lb 230.5 N• m

127 ft• lb 172.2 N• m

240 ft• lb 325.4 N• m

180 ft• lb 224 N• m

270 ft• lb 366.1 N• m

202 ft• lb 273.9 N• m

3/4-10

267 ft• lb 362 N• m

200 ft• lb 271.2 N• m

376 ft• lb 509.8 N• m

282 ft• lb 382.3 N• m

423 ft• lb 573.5 N• m

317 ft• lb 429.8 N• m

3/4-16

297 ft• lb 402.7 N• m

223 ft• lb 302.3 N• m

420 ft• lb 569.4 N• m

315 ft• lb 427.1 N• m

472 ft• lb 640 N• m

354 ft• lb 480 N• m

7/8-9

429 ft• lb 581.6 N• m

322 ft• lb 436.6 N• m

606 ft• lb 821.6 N• m

455 ft• lb 616.9 N• m

682 ft• lb 924.7 N• m

511 ft• lb 692.8 N• m

7/8-14

474 ft• lb 642.7 N• m

355 ft• lb 481.3 N• m

669 ft• lb 907 N• m

502 ft• lb 680.6 N• m

752 ft• lb 1019.6 N• m

564 ft• lb 791.8 N• m

1-8

644 ft• lb 873.1 N• m

483 ft• lb 654.9 N• m

909 ft• lb 1232.4 N• m

681 ft• lb 923.3 N• m

1022 ft• lb 1385.6 N• m

767 ft• lb 1039.9 N• m

1-12

722 ft• lb 978.9 N• m

542 ft• lb 734.9 N• m

1020 ft• lb 1382.9 N• m

765 ft• lb 1037.2 N• m

1147 ft• lb 1551.1 N• m

860 ft• lb 1166 N• m

V01

ID0493104

360

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in• lb 6.1 N• m

41 in• lb 4.6 N• m

78 in• lb 8.8 N• m

59 in• lb 6.7 N• m

91 in• lb 10.3 N• m

68 in• lb 7.7 N• m

M6 X 1.00

92 in• lb 10.4 N• m

69 in• lb 7.8 N• m

133 in• lb 15 N• m

99 in• lb 11.2 N• m

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

M7 X 1.00

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

222 in• lb 25.1 N• m

167 in• lb 18.9 N• m

260 in• lb 29.4 N• m

195 in• lb 22 N• m

M8 X 1.25

225 in• lb 25.4 N• m

169 in• lb 19.1 N• m

333 in• lb 37.6 N• m

242 in• lb 31.3 N• m

377 in• lb 42.6 N• m

284 in• lb 32.1 N• m

M10 X 1.50

37 ft• lb 50.2 N• m

28 ft• lb 38 N• m

53 ft• lb 71.9 N• m

40 ft• lb 54.2 N• m

62 ft• lb 84.1 N• m

47 ft• lb 63.7 N• m

M12 X 1.75

65 ft• lb 88.1 N• m

49 ft• lb 66.4 N• m

93 ft• lb 126.1 N• m

69 ft• lb 93.6 N• m

108 ft• lb 146.4 N• m

81 ft• lb 109.8 N• m

M14 X 2.00

104 ft• lb 141 N• m

78 ft• lb 105.8 N• m

148 ft• lb 200.7 N• m

111 ft• lb 150.5 N• m

173 ft• lb 234.6 N• m

130 ft• lb 176.3 N• m

M16 X 2.00

161 ft• lb 218.3 N• m

121 ft• lb 164.1 N• m

230 ft• lb 311.8 N• m

172 ft• lb 233.2 N• m

269 ft• lb 364.7 N• m

202 ft• lb 273.9 N• m

M18 X 2.50

222 ft• lb 301 N• m

167 ft• lb 226.4 N• m

318 ft• lb 431.2 N• m

238 ft• lb 322.7 N• m

372 ft• lb 504.4 N• m

279 ft• lb 378.3 N• m

M20 X 2.50

314 ft• lb 425.7 N• m

235 ft• lb 318.6 N• m

449 ft• lb 608.8 N• m

337 ft• lb 456.9 N• m

525 ft• lb 711.8 N• m

394 ft• lb 534.2 N• m

M22 X 2.50

428 ft• lb 580.3 N• m

321 ft• lb 435.2 N• m

613 ft• lb 831.1 N• m

460 ft• lb 623.7 N• m

716 ft• lb 970.8 N• m

537 ft• lb 728.1 N• m

M24 X 3.00

543 ft• lb 736.2 N• m

407 ft• lb 551.8 N• m

776 ft• lb 1052.1 N• m

582 ft• lb 789.1 N• m

908 ft• lb 1231.1 N• m

681 ft• lb 923.3 N• m

M27 X 3.00

796 ft• lb 1079.2 N• m

597 ft• lb 809.4 N• m

1139 ft• lb 1544.3 N• m

854 ft• lb 1157.9 N• m

1331 ft• lb 1804.6 N• m

998 ft• lb 1353.1 N• m

M30 X 3.50

1079 ft• lb 1462.9 N• m

809 ft• lb 1096.9 N• m

1543 ft• lb 2092 N• m

1158 ft• lb 1570 N• m

1804 ft• lb 2445.9 N• m

1353 ft• lb 1834.4 N• m

M33 X 3.50

1468 ft• lb 1990.3 N• m

1101 ft• lb 1492.8 N• m

2101 ft• lb 2848.6 N• m

1576 ft• lb 2136.8 N• m

2455 ft• lb 3328.5 N• m

1842 ft• lb 2497.4 N• m

M36 X 4.00

1886 ft• lb 2557.1 N• m

1415 ft• lb 1918.5 N• m

2699 ft• lb 3659.4 N• m

2024 ft• lb 2744.2 N• m

3154 ft• lb 4276.3 N• m

2366 ft• lb 3207.9 N• m

V01

ID0493104

361

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

US

Metric

US

1/4-20

7-10 ft• lb

9-13 N• m

8-12 ft• lb

1/4-28

8-11 ft• lb

11-15 N• m

5/16-18

13-18 ft• lb

5/16-24

Grade G Hex Flange

US

Metric

US

11-16 N• m

6-8 ft• lb

8-11 N• m

9-11 ft• lb

12-15 N• m

9-12 ft• lb

12-16 N• m

7-9 ft• lb

9-12 N• m

10-13 ft• lb

13-17 N• m

17-24 N• m

16-21 ft• lb

21-28 N• m

13-17 ft• lb

17-23 N• m

18-23 ft• lb

24-43 N• m

14-19 ft• lb

19-25 N• m

18-23 ft• lb

24-31 N• m

14-18 ft• lb

19-24 N• m

20-26 ft• lb

27-35 N• m

3/8-16

16-20 ft• lb

21-27 N• m

28-37 ft• lb

38-50 N• m

23-29 ft• lb

31-39 N• m

33-41 ft• lb

44-50 N• m

3/8-24

16-22 ft• lb

21-30 N• m

32-42 ft• lb

43-57 N• m

26-33 ft• lb

35-44 N• m

37-47 ft• lb

50-63 N• m

7/16-14

23-32 ft• lb

31-43 N• m

45-59 ft• lb

61-80 N• m

37-47 ft• lb

50-63 N• m

52-66 ft• lb

70-89 N• m

7/16-20

24-34 ft• lb

32-46 N• m

51-66 ft• lb

69-89 N• m

41-52 ft• lb

55-70 N• m

58-74 ft• lb

78-100 N• m

1/2-13

37-50 ft• lb

50-67 N• m

69-90ft• lb

93-122 N• m

57-72 ft• lb

77-97 N• m

80-101 ft• lb

1/2-20

38-53 ft• lb

51-72 N• m

78-102 ft• lb

105-138 N• m

64-81 ft• lb

87-110 N• m

90-114 ft• lb

9/16-12

50-70 ft• lb

67-95 N• m

100-130 ft• lb

135-176 N• m

82-103 ft• lb 111-139 N• m 115-146 ft• lb 156-198 N• m

9/16-18

58-78 ft• lb

78-105 N• m 111-146 ft• lb

150-198 N• m

91-115 ft• lb

5/8-11

70-95 ft• lb

95-129 N• m

138-180 ft• lb

187-224 N• m

5/8-18

73-98 ft• lb

99-133 N• m

156-204 ft• lb

211-276 N• m

127-161 ft• lb 172-218 N• m 180-228 ft• lb 224-309 N• m

3/4-10

125-165 ft• lb 169-223 N• m 245-320 ft• lb

332-434 N• m

200-253 ft• lb 271-343 N• m 282-357 ft• lb 382-484 N• m

3/4-16

120-165 ft• lb 162-223 N• m 273-357 ft• lb

370-484 N• m

223-282 ft• lb 302-382 N• m 315-399 ft• lb 427-541 N• m

7/8-9

185-250 ft• lb 251-339 N• m 394-515 ft• lb

534-698 N• m

7/8-14

200-270 ft• lb 271-366 N• m 435-568 ft• lb

589-770 N• m

1-8

275-375 ft• lb 373-508 N• m 591-772 ft• lb

801-1046 N• m

1-12

290-395 ft• lb 393-535 N• m 663-867 ft• lb

899-1175 N• m

1 1/8-7

294-404 ft• lb 398-547 N• m 837-1095 ft• lb

1135-1484 N• m

1 1/8-12

412-549 ft• lb 558-744 N• m 939-1227 ft• lb

1273-1663 N• m

1 1/4-7

375-513 ft• lb 508-695 N• m 1181-1545 ft• lb 1601-2094 N• m

1 1/4-12

412-549 ft• lb 558-744 N• m 1308-1710 ft• lb 1773-2318 N• m

V01

Metric

Grade F Hex Flange

Metric

108-137 N• m 122-154 N• m

123-156 N• m 128-163 ft• lb 173-221 N• m

113-143 ft• lb 153-194 N• m 159-201 ft• lb 215-272 N• m

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

362

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft• lb X .75 = 23.25 ft• lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N• m X 1.5 = 78 N• m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N• m X 2.0 = 290 N• m

Lug Nut Torque Size

Type

Torque (ft• lb)

Torque (N• m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft• lb

120-135 N• m

5/8”

106-097

190-166 & 190-169

180-200 ft• lb

245-270 N• m

3/4”

106-098

190-167 & 190-170

290-325 ft• lb

395-440 N• m

7/8”

106-122

190-172 & 190-174

410-460 ft• lb

550-625 N• m

1”

106-145

190-175 & 190-189

630-700 ft• lb

855-950 N• m

1-1/8”

106-146

190-177

770-850 ft• lb

1045-1170 N• m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

363

364

HX50/HXT50 Related Publications Component

P/N

Model: HX50……Parts Manual……………………………………………………………….. 053-3083 HX50/HXT50……Operator’s Manual……………………………………………… 053-3103 HXT50….Parts Manual………………………………………………………………..053-3355 Engine: Kubota…Parts Manual - D1803-CR-TE4 97898-91600 ................. …. … 053-3363 Kubota…Operator’s Manual D1803-CR-TE4-Kubota Supplier #1J500-89159 053-3361 Kubota…Service Manual – D1803-CR-TE4-Kubota Supplier #9Y110-02102 053-3362

Filters Engine: Air Filter Parts Ass’y ........................................................................................... 500-2755 Element (inner) ......................................................................................... 194-758 Element (outer) ......................................................................................... 194-759 Oil Filter ............................................................................................................. 195-2546 Fuel Filter Cartridge (Main) ................................................................................ 500-2752 Fuel Filter Cartridge (w/ Water Separator) .......................................................... 195-2596 Hydraulic: Hydraulic Filter Element ..................................................................................... 150-3946 Vac Canister: Air Filter Parts Assembly .................................................................................... 195-1200 Vac Relief Filter Air Relief Filter (4.00”) ........................................................................................ 150-2543 Water System: Water Strainer (1” LS Screen – 80 Mesh) .......................................................... 500-2851

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ........................................ 190-052

Ver. 04

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365

HX75/HXT75 Related Publications Component

P/N

Model: HX75……Parts Manual ......................................................................................053-3083 HX75/HXT75……Operator’s Manual ............................................................ …053-3104 HXT75….Part’s Manual……………………………………………………………….053-3355 Engine: Kubota….Parts Manual – V3307-CR-TE5.. 97898-96680 ................................. 053-3360 Kubota…. Operator’s Manual V3307-CR-TE4-Kubota Supplier #1J783-89157 053-3358 Kubota…. Service Manual – V3307-CR-TE4-Kubota Supplier #9Y319-00011 053-3359

Filters Engine: Air Filter Parts Ass’y ...........................................................................................195-2607 Element (inner) .........................................................................................194-577 Element (outer) .........................................................................................194-830 Oil Filter ................................................................................................................194-268 Fuel Filter Cartridge (Main) .................................................................................500-2753 Fuel Filter Cartridge (w/ Water Separator) ..........................................................195-2596 Hydraulic: Hydraulic Filter Element......................................................................................150-3946 Vac Canister: Air Filter Parts Assembly ....................................................................................195-1200 Vac Relief Filter Air Relief Filter (4.00”).........................................................................................150-2543 Water System: Water Strainer (1” LS Screen – 80 Mesh) ...........................................................500-2851

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ..................................190-051 O-ring Repair Kit - Field Service (46 different O-rings) .........................................190-052

Ver. 04

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366

ID0040564

367

ID0135281