Ditch Witch HT185 Tractor Parts Manual 053-066 PDF

HT185

Parts Manual

Issue 6

053-066

1

HT185 ISSUE NO. 06PL-09/19 For Replacement Copy Order P/N 053-066

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: HT185 Tractor

Copyright 1999, 2004, 2012, 2019 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Engine Components

Air Filter System ........................................ 16 Cold Start Kit ............................................. 24 Engine Mount............................................ 18 Engine........................................................ 14 Fuel Tank & Lines ...................................... 22 Radiator & Fan Drive ................................. 20

Frame Components

Backfill Blade ............................................ 50 Canopy ...................................................... 52 Console ..................................................... 34 Counterweight Extension.......................... 56 Fenders & Covers ..................................... 40 Front Counterweight................................. 54 Grille & Hood ............................................ 28 Hydraulic Reservoir & Doors ..................... 42 Operator Station ..................................30, 32 Seat / Belts / Covers ................................. 36 Suspension Seat Deck .............................. 38 Track ......................................................... 46 Undercarriage .......................................... 44

Control Components

Attachment Control ................................. 68 Backfill Blade Controls ............................. 66 Ground Drive Control ............................... 62 Hand Throttle ........................................... 60 Track Drive Controls ................................. 64

Hydraulics

Auxiliary Hydraulics – With Impeller ............ 94 Auxiliary Hydraulics – Without Impeller ....... 90 Backfill Blade Lift Hydraulics .................... 98 Backfill Blade Swing Hydraulics .............. 100 Backfill Blade Tilt Hydraulics .................. 102 Case Drain Hydraulics ............................... 84 Charge Manifold ..................................... 104 Control Valve........................................... 106 Cylinder – 2” x 1.25” x 20” .......................... 116 Cylinder – 2” x 1” x 8” ................................ 114 Cylinder – 3” x 1.75” x 6” ............................ 108 Cylinder – 4” x 2.25” x 12” .......................... 112 Cylinder – 4” x 2.25” x 8” ............................ 110 Diagnostic Hydraulics ............................... 76 Frame Level Hydraulics ............................ 96 Ground Drive Hydraulics .......................... 82 Hydraulic Diagram .................................... 74 Hydraulic Schematic ................................. 72 Neutral Bypass Kit ..................................... 86 Pump Inlet Hydraulics .............................. 80 Reservoir Hydraulics ................................ 88 Shift Hydraulics ........................................ 78

Electrical

Autocrowd .............................................. 140 Harness, Battery & Fuse ......................... 148 Harness, Console .................................... 130 Harness, Autocrowd Console .................. 144 Harness, Engine/Frame .......................... 126 Harness, Lights ....................................... 136 Harness, Autocrowd Machine................. 146 Harness, Seat .......................................... 134 Schematic ............................................... 120 Working Light .......................................... 138

Miscellaneous

Bolt/Nut Torque Chart ............................ 152 Replacement O-Ring Chart ..................... 157 Warranty Registration ............................ 160

ID0040872

5

6

7

DECALS

8

DECAL LOCATION HT185 2

9

14

1 39 30

17 8

16 12

4 26 34

24

2.00”

09

34 31

28

1.50”

1.50”

2.00”

ID0091881

9

DECAL LOCATION HT185

6

7

19

35

33

11

10

38

23 28 15

1 14 27 18 20

24 5

13

21 25 36

29 22 32 39

09

4

16

ID0091881

10

DECAL LOCATION HT185 14

1 39

3.00” 4.50”

37

OLD STYLE 1.25”

4.375” .25”

OLD STYLE

4.375” 1 14 3

1.00”

CL 33

09

ID0091881

11

DECAL LOCATION HT185 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

QTY

DESCRIPTION

275-805 DECAL KIT - HT185 274-877 AR GRAPHIC STRIPE 1 SOUND POWER 274-291 1 DITCH WITCH LOGOTYPE 273-045 4 TIE DOWN LOCATION 274-318 1 MASTER DISCONNECT SWITCH 274-375 1 TRACK CONTROLLER 274-376 1 INTERLOCK 274-377 1 FUSE BLOCK 274-379 1 RIGHT SEAT CONSOLE 274-380 1 LEFT CONSOLE PANEL 274-381 1 RIGHT CONSOLE PANEL 274-382 1 HT185 LUBRICATION CHART 273-063 1 MAXI-FUSE BLOCK 274-390 273-023 2 HT185 MODEL-ID 1 TEST PORTS 274-403 274-442 4 LIFT LOCATION 274-482 2 WARNING SINGLE OPERATOR 1 BACKFILL BLADE OPTION 274-595 1 FUSE DIAGRAM 274-596 1 BFB CONTROLS 274-617 1 NOTICE OIL LEVEL 274-198 1 NOTICE ELECTRICAL SYSTEM 275-033 1 WARNING READ OPERATOR MANUAL 273-475 1 WARNING RUNAWAY 275-070 1 RESERVOIR (THF) 275-120 1 ENVIRO HYDRAULIC RESERVOIR 274-672 1 FUEL TANK (DIESEL) 275-148 1 NOTICE COOLANT 273-452 1 WARNING ROLLOVER 275-303 1 WARNING NO FLAME 275-419 1 LOGO PLACARD 274-854 1 OIL DRAIN-ID 275-497 270-5127 1 BATTERY 1 WARNING ONE CALL NOTIFICATION 274-724 4 WARNING MOVING PARTS 275-184 1 WORK LIGHTS 274-520 274-802 2 NOTICE TORQUE 1 DITCH WITCH LOGOTYPE 273-046 1 NOTICE ADD COOLANT 273-146 2 DITCH WITCH STACKED LOGOTYPE 274-312

REMARKS

USE 76” SEE FOOTNOTE 3 OLD STYLE. SEE FOOTNOTE 4.

SEE FOOTNOTE 2

OLD STYLE. SEE FOOTNOTE 4.

BEGINS WITH SERIAL NO.

FOOTNOTES

1. 200” OF P/N 115-318 NON-SKID DECKING MATERIAL IS REQUIRED. NOT PART OF KIT. 2. NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL (MOBILE).

3. (108 dBA) P/N 274-291 NOT PART OF KIT. 4. NOT PART OF KIT. ENDS WITH SERIAL NO.

09

ID0091881

12

NOTES:

13

ENGINE COMPONENTS

14

15

16

AIR FILTER SYSTEM BEFORE SERIAL #

2

7 16

15

6 1 3 11

4

13

13

5

14 12

9

9

6

3

3 17

8

3 10

18 4

01

ID0147012

17

AIR FILTER SYSTEM BEFORE SERIAL # REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

194-727 1 194-729 1 110-367 4 194-730 2 116-815 1 106-386 4 106-381 4 194-751 1 195-815 2 194-752 1 195-428 1 194-753 1 156-283 1 116-192 AR 336-222 336-150 196-361 1 116-800 1

DESCRIPTION

REMARKS

AIR FILTER PARTS ASSY PRE-CLEANER (4") WORM CLAMP (3-1/4" TO 4-1/8") MOUNTING CLAMP (10") AIR INLET REDUCER FLG NUT (M8-1.25) FLG LK SCREW (M8-1.25 X 25mm) PRIMARY ELEMENT WING NUT (7/16-NF) SAFETY ELEMENT DISCHARGE VALVE COVER (AIR CLEANER) S/O COUPLER (02H-07H) BULK HOSE (7/64") FRONT HOOD REAR HOOD AIR INTAKE TUBE INLET HOSE (COBRA HEAD 3.00")

INCLUDES REF NO'S 8-12

USE 1 @ 104" SEE FOOTNOT 1 REFER TO PAGE 803-808 "GRILLE & HOOD" REFER TO PAGE 803-808 "GRILLE & HOOD"

NOT SHOWN:

FOOTNOTES:

1. REFER TO PAGE 806-773 TITLED "HAND THROTTLE" FOR SECURING THE AIR HOSE TO THE ENGINE.

NOTE:

01

ID0147012

18

19

20

21

22

FUEL TANK AND LINE

24 15 23 18

F

31

NT RO

16

29

30 28

21 1

5

27 22

17 6 32 7

RETURN

5 1 6

10

7

9

8 21 SUPPLY

22

2 20 26

3

11 1

4

14 SEE FOOTNOTE 1

1 13

12

19 33

25

03

ID0149576

23

FUEL TANK AND LINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

110-528 4 115-713 1 116-108 AR 116-108 AR 156-269 2 116-325 2 110-563 3 118-096 AR 156-268 1 194-505 1 118-096 AR 155-241 1 156-275 1 156-277 1 156-276 1 105-214 5 217-566 1 165-704 506-021 111-046 1 364-378 1 159-231 1 115-152 1 106-994 24 106-266 24 106-380 12 336-283 2 196-377 194-814 110-030 1 116-322 1 322-289 1 105-818 2 110-411 1 111-021 1 110-217 1 194-493 1

DESCRIPTION

SNAP-ON CLAMP (.531" TO .593") ABRASION SLEEVE (1.59" X 24") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") S/O COUPLER (04H-05H90) GROMMET (.362") SPRING CLAMP (3/8") BULK FUEL TUBING (1/4", PER 1") FUEL STRAINER (04H) FUEL PICKUP (04H) BULK FUEL TUBING (1/4", PER 1") S/O COUPLER (02N-05H90) TUBE CONNECTOR (04H-05T) COMPRESSION NUT (05T) FERRULE (05T) FLG SCREW (#10-24 X 1/2") FUEL SENDER GASKET NUT (#10-32) CAP, FILLER NECK FUEL TANK FUEL FILTER ELEMENT (SPIN-ON) PLUG (12N, SQ, FM) FLG LK SCREW (M10-1.50 X 40mm) FLG NUT (M10-1.50) FLG LK SCREW (M8-1.25 X 16MM) HANDRAIL ENGINE - DEERE DIESEL ELBOW FITTING CABLE TIE (1/16" TO 4") BULK HOSE (1/2", SOLD PER 1") BACKUP (BOLT-ON) BOLT (1/4"-NC X 1-1/2") BOLT-ON CLAMP (3/4", SET) BREATHER CAP (TANK) WORM CLAMP (7/16" TO 1") PRIMARY FILTER SEDIMENT BOWL

REMARKS

USE 1 @ 63", FUEL SUPPLY USE 1 @ 53", FUEL RETURN

USE 1 @ 16" BEGINS WITH S/N USE 1 @ 10" SEE FOOTNOTE 1 INCL'S REF #'S 13 & 14

VALVE COVER

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

1-REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0149576

24

25

26

NOTES:

27

FRAME COMPONENTS

28

GRILLE & HOOD

8 5 9

3 11

20 6 2 7

11

20

4

20

7

1 23

20 19

8

21 15 15

2

22

12

21

18

14 17 19

21

13

11

11

11

24

22

11

10 13

2

16

M

803-808

29

GRILLE & HOOD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

336-191 1 106-991 9 110-778 1 336-169 1 194-353 1 106-427 8 110-524 2 106-138 10 107-001 20 337-132 1 106-551 6 106-558 26 336-150 1 315-879 1 110-503 1 336-222 1 106-386 9 336-156 1 306-609 1 192-006 1 337-098 1 116-063 2 117-558 2 214-961 217-309 110-752 2 105-089 4 107-002 6 107-009 4 106-709 4

DESCRIPTION

DOOR ASSEMBLY FLG LK SCREW (M8-1.25 X 20mm) HINGE (8.750") AIR FILTER DOOR AIR FILTER DOOR SCREW (M5-0.80 X 22mm, ALN) SPRING RETAINER CLIP NUT (M5-0.80) FLG LK SCREW (M10-1.5 X 25mm) REAR PANEL CLIP NUT (M8-1.25) CLIP NUT (M10-1.50) HOOD HOOD PULL HANDLE FRONT HOOD FLG LOCKNUT (M8-1.25) GRILLE HIGH FREQUENCY HORN HIGH FREQUENCY HORN MOUNT TAB SHOCK MOUNT ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) LEVER LATCH (ADJUSTABLE) LOCKNUT (5/16-NC) FLG LK SCREW (M10 1.50 X 30mm) FLG LK SCREW (M12-1.75 X 25mm) FLG NUT (M12-1.75)

REMARKS

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

ENDS WITH S/N 6W0008 BEGINS WITH S/N 6W0009

OBSOLETE

FOOTNOTES

NOTE:

M

803-808

30

OPERATOR STATION AFTER S/N 6Y0159 12

13 11 5 10 4 14 5 17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

B

809-371

31

OPERATOR STATION AFTER S/N 6Y0159 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M24-3.00) BOLT (M24-3.00 X 150mm, 10.9)-------------- SEE FOOTNOTE 1.

OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M24-3.00 X 170mm, 10.9)------------- SEE FOOTNOTE 1.

ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

118-209 106-333 106-031 106-489 108-099 323-889 323-875 105-247 323-879 323-880 324-394 106-355 106-470 107-910 324-950 107-580 106-557

REMARKS

FOOTNOTES

1. TORQUE TO 1000 FT LBS. USE LOCTITE 271.

2. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

B

809-371

32

OPERATOR STATION BEFORE S/N 6Y0107

12

13 11 5 10 4 14 5

17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

09

ID0025163

33

OPERATOR STATION BEFORE S/N 6Y0107 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

116-497 106-333 106-031 106-356 106-633 323-889 363-483 105-247 306-323 306-327 306-319 106-355 106-470 106-560 324-950 107-580 106-557

DESCRIPTION

REMARKS

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M20-2.50) BOLT (M20-2.50 X 130mm) OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M20-2.50 X 150mm) ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

09

ID0025163

34

CONSOLE

HT115 / RT115 HT185 / RT185

5

6

7

29 27 4

2

28

25

3 24

30 8

9 26

3 4

1

2

10 12

11 1

14

13 15 16 15 17 15 21 22

23

18 20 19

SEE FOOTNOTE 1

09

ID0085116

35

CONSOLE

HT115 / RT115 HT185 / RT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

362-837 331-739 258-067 214-852 214-961 214-962 217-769 306-603 154-339 115-170 217-079 499-202 306-607 306-608 217-531 215-415 215-131 215-415 217-535 215-415 215-129 215-415 215-133 215-415 217-020 217-028 217-036 217-021 217-051 217-027 217-029 110-208 214-301 106-556 106-557 110-058 314-172 217-245 217-845 363-118 216-521 106-712 106-385

1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2

DESCRIPTION

INSTRUMENT PANEL INSTRUMENT PANEL RESTRICTION INDICATOR (25",H20) IGNITION SWITCH KEY, PAIR SWITCH MOUNTION NUT KEY (PAIR) AUDIO ALARM CONNECTOR (04N-O4O) COLLAR (04NF) PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP & STUDS HORN BUTTON BUTTON COVER WATER TEMPERATURE GAUGE NITE-LIGHT KIT(12VDC) ENGINE OIL PRESSURE GAUGE NITE-LIGHT KIT(12VDC) TACHOMETER NITE-LIGHT KIT(12VDC) VOLT METER NITE-LIGHT KIT(12VDC) FUEL GAUGE NITE-LIGHT KIT(12VDC) PILOT LIGHT INSERT (BLACK) BLANK INSERT (YEL) HYD OIL PSI INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP INSERT (RED) HYD OIL HYD TEMP INSERT (RED) PARK BRAKE LEVEL INDICATOR ACCESSORY SOCKET SCREW (M4-.70 X 20mm) NUT (M4-.70) MACHINERY BUSHING (1.000", 18 GA) RETAINER INTERLOCK MODULE INTERLOCK MODULE MOUNT BRACKET DIODE BLOCK FLG SCREW (M6-1.00 X 16mm) FLG LOCKNUT (M6-1.00)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

TILT FRAME

NOT SHOWN: FOOTNOTES:

1-THESE SLOTS ARE RESERVED FOR ROCKER SWITCHES FOR THE FOLLOWING OPTIONS: REEL CARRIER COLD START HYDRAULIC PARK BRAKE 2-RT150/RT185 INSTRUMENT PANEL (362-837) IS DEPICTED ON GRAPHICS PAGE. HT150/HT185 INSTRUMENT PANEL (337-739) IS NOT DEPICTED, BUT IS SIMILAR IN APPEARANCE NOTE:

09

ID0085116

36

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 2 1

3 1 21

27

4 6

7 18

5 24

25

8 20

11 9 26

19

18

12

14

13 17

16

15

23 10 22

06

ID0031526

37

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 110-704 1 SEAT BELT SET 2. 115-425 1 SEAT 115-445 1 REPLACEMENT SEAT 3. 184-252 2 BUSHING (.563" X 1" X .590") 4. 105-048 2 BOLT (1/2-NC X 1-1/2") 5. 106-031 2 LOCKNUT (M12-1.75) 6. 115-430 2 SEAT BELT TETHER 7. 105-267 4 CUP WASHER (5/16") 8. 331-201 1 RIGHT SEAT CONSOLE 331-188 1 RIGHT SEAT CONSOLE 9. 331-065 1 SEAT MOUNT 10. 105-273 2 SCREW (M12-1.75 X 30mm) 11. 331-200 1 LEFT SEAT CONSOLE 332-020 1 LEFT SEAT CONSOLE 331-187 1 LEFT SEAT CONSOLE 12. 106-264 6 BOLT (5/16-NC X ƒ", BUT SOC) 13. 105-841 6 CLIP NUT (5/16-NC) 14. 106-386 6 FLG LOCKNUT (M8-1.25) 15. 331-063 6 MOUNT TAB 16. 106-162 6 FLG SCREW (M8-1.25 X 20mm) 17. 184-253 2 SPACER (SEAT MOUNT) 18. 105-089 4 LOCKNUT (5/16-NC) 19. 105-866 6 FLG LK BOLT (5/16-NC X 1-1/4") 20. 215-1107 1 SEAT SWITCH 21. 105-071 2 WASHER (1/2") 22. 331-155 2 SUPPORT SPACER 23. 331-156 1 TETHER SUPPORT 24. 115-754 1 ABRASION SLEEVE (1.59" X 30") 25. 115-662 1 GROMMET EDGE (3/16" X 12.7") 26. 115-663 1 GROMMET EDGE (1/4" X 12.7") 115-662 1 GROMMET EDGE (3/16" X 12.7") 27. 362-823 2 COVER

REMARKS

INCLUDES SEAT TRACK SET AND OPERATOR PRESENCE SWITCH

OPERATOR MODULE CAB MODULE

RT150/RT185/7020 OPERATOR MODULE HT150/HT185 OPERATOR MODULE RT150/RT185/6520/7020 CAB

CAB MODULE OPERATOR MODULE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0031526

38

39

40

41

42

43

44

45

46

TRACK

170mm PITCH DRIVE CHAIN

1 1

11

4

12

11 3

3

22

4 11

21

5

9

SEE FOOTNOTE 1

6 7

11 19 10

10 7 8

13

9 12

20 21

9

22

11 10

17

13 11 11 15

12

12 31

11

18 16

32

11

23 24

14 14 28 25

30 2

33

29 27

07

34

26

ID0089487

47

TRACK

170mm PITCH DRIVE CHAIN REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

106-740 16 SCREW (M16-2.00 X 150mm) 337-195 2 IDLER 337-225 4 IDLER MOUNT 337-196 4 CARRIER ROLLER 337-209 - LEFT TRACK FRAME 337-208 - RIGHT TRACK FRAME 106-750 32 SCREW (M24-3.00 X 60mm) 106-488 64 WASHER (M24, HARDENED) 106-352 32 NUT (M24-3.00) 337-234 20 TRACK GUIDE SPACER 337-184 20 WEAR BAR 106-392 136 WASHER (M16) 106-338 40 SCREW (M16-2.00 X 30mm) 337-250 8 TRACK GUIDE 106-341 64 SCREW (M16-2.00 X 70mm) 106-077 16 NUT (M16-2.00, CL 10.9) 115-023 2 SEAL WASHER (M17) 337-193 8 TRACK ROLLER (SINGLE FLG) 337-194 8 TRACK ROLLER (DOUBLE FLG) 166-196 2 TRACK DRIVE(PLANETARY) 166-344 2 TRACK DRIVE (PLANETARY) 157-230 1 O-RING (GEARBOX/ HYD. MOTOR) 501-827 HYDRAULIC MOTOR (SERIES 90) 153-372 HYDRAULIC MOTOR (SERIES 90) 149-508 REBUILT HYD MOTOR (501-827) 197-082 REBUILT HYD MOTOR (153-372) 501-903 - PLANETARY (CT 45) 149-355 - DRAIN PLUG 337-235 2 TRACK SPROCKET 106-399 80 WASHER (M20, HARDENED) 106-476 80 SCREW (M20-1.50 X 65mm) 337-191 2 TRACK (610, 47P, 170MM, SG) 313-922 2 TRACK (610, 47P, 170MM, SG) 337-399 2 TRACK (610, 47P, 170MM, SG) 313-923 2 TRACK (610, 47P, 170MM, SG) 107-608 A/R TRACK CHAIN LINK - L.H. 107-609 A/R TRACK CHAIN LINK - R.H. 499-228 A/R TRACK CHAIN PIN 499-229 A/R TRACK CHAIN BUSHING 499-230 A/R CHAIN SEAL 499-231 A/R CHAIN SPACER 499-232 A/R CHAIN MASTER PIN 499-233 A/R CHAIN MASTER BUSHING 337-398 AR TRACK CHAIN (170, 47P) 107-365 AR TRACK BOLT (5/8"-18 UNF) 107-364 AR TRACK NUT (5/8" -18 UNF)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 OBSOLETE, USE SEAL ASS'Y KIT 500-2385. SEE FOOTNOTE 5 USE SEAL ASS'Y KIT 500-2385

OBSOLETE OBSOLETE SEE FOOTNOTE 1 INSTALL WITH CHAMFER SIDE TOWARD PLANETARY SEE FOOTNOTE 5 OBSOLETE, 600mm SINGLE GROUSER & SEE FOOTNOTE 4 610mm SINGLE GROUSER & SEE FOOTNOTES 4 & 7 OBSOLETE, 600mm TRIPLE GROUSER & SEE FOOTNOTE 4 610mm TRIPLE GROUSER & SEE FOOTNOTES 4 & 7 FOR 337-191 & 337-399 TRACK ASSEMBLYS SEE FOOTNOTE 4

FOOTNOTES:

1-TO INSTALL PLANETARY ROTATE BOLT CIRCLE AROUND ONE (1) BOLT HOLE TO TILT MOTOR HOSE FLANGE SURFACE BACK FOR PROPER HOSE ROUTING. 2-INSTALL INDICATED MOUNT BOLTS WITH "271 LOCTITE" ON THREADS, TORQUE TO 190 N.m (140 ft. lbs.).

3-FOR INSTALLATION OF LOWER TRACK ROLLERS, ALTERNATE DOUBLE FLANGE AND SINGLE FLANGE ROLLERS STARTING WITH THE REAR ROLLER. 4-TORQUE GROUSER BOLTS AND MASTER BOLTS TO 365-430 N.m. (265-310 FT.-LB.) WITHOUT LUBRICANT, INSPECT EVERY 100 HOURS 5-INSTALL DRIVE AND SPROCKET BOLTS WITH "271 LOCTITE" ON THREADS, TORQUE TO 390 N.M. (290 FT. LBS.) 500-2051 BRAKE O-RING KIT 6.-THESE ITEMS ARE INCLUDED IN STREET PAD KIT 191-007

07

ID0089487

48

TRACK

170mm PITCH DRIVE CHAIN REF PART NO. NUMBER

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

DESCRIPTION

121-007 94 RUBBER GROUSER PAD 337-529 92 SINGLE GROUSER (610MM) 337-530 2 MASTER GROUSER (610MM, SINGLE) 337-533 92 MASTER GROUSER (610MM, TRIPLE) 337-534 2 MASTER GROUSER (610MM)(TRIPLE) 115-019 1 ZERK (02N) 115-172 1 COLLAR (02NF) 115-184 1 NIPPLE (02N X 6") 115-258 1 BUTTON HEAD COUPLER (02NF) 107-363 8 MASTER BOLT (5/8"-18 UNF) 115-022 2 VALVE ZERK (M16-1.50, STR) 105-389 188 LOCKWASHER (3/4") 105-499 188 BOLT (3/4-NC X 1-3/4")

REMARKS

SEE FOOTNOTE 6 SEE FOOTNOTE 4 SEE FOOTNOTE 4

SEE FOOTNOTE 4 SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES:

07

ID0089487

49

50

51

52

CANOPY

18 1 12

21

12

12

20 13 14

4 15 10

7 13 9 16 2 12 8

11

23

22

6 5 24 17

3

19

25

07

ID0022232

53

CANOPY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

306-350 1 306-319 110-924 2 106-106 4 115-038 4 362-899 1 105-894 12 306-346 1 306-354 1 306-345 1 306-353 1 106-162 36 106-386 36 105-860 4 337-090 1 106-551 8 105-280 1 106-654 12 195-611 3 306-317 1 306-318 1 106-138 8 110-778 1 364-313 1 106-428 8

DESCRIPTION

REMARKS

CANOPY REAR ROPS FRAME LATCH (1/4 TURN) NUT (M6-1.0) RETAINER ACOUSTICAL HEADLINER LOCKNUT (M10-1.50, PRV TRQ, 10.9) LEFT LINER REAR LINER RIGHT LINER FRONT LINER FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) SCREW (M6-1.00 X 10mm) HEADLINER SUPPORT CLIP NUT (M8-1.25) BOLT (1/2-NC X 2-1/4", ALN CSK) FLG LK SCREW (M10-1.50 X 16mm) BOLT (1/2-NC X 1-1/4", ALN CSK) LEFT CANOPY RAIL RIGHT CANOPY RAIL NUT (M5-0.80) HINGE (8.750") FUSE ACCESS DOOR SCREW (M5-0.80 X 14mm, ALN)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGE 802-805, ENTILTED "4-POST WORKING LIGHT" AND 804-621, ENTITLED "ELECTRICAL DIAGRAM" FOR FUTHER DETAILS. 2. FOR ROPS STRUCTURE PARTS SEE PART #809-371 OR 803-423.

NOTE:

07

ID0022232

54

55

56

57

58

NOTES:

59

CONTROL COMPONENTS

60

HAND THROTTLE

9

7

10 14 14

8

8 9

8 9 14

2

14 9

16

8

1 19 3

11

23

8

12

24

3

1

SEE FOOTNOTE 2

22

4

4

23 9

17 18 SECURES THROTTLE CABLE & AIR HOSE TO RIGHT SIDE OF ENGINE REF PAGE 806-768

17 18

20

SEE FOOTNOTE 1 21 6 4

15

5

FUEL PUMP ARM

4 13 1

2 3 3 1

C

806-773

61

HAND THROTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 196-058 2 CABLE SWIVEL (.081") 2. 106-205 2 WASHER (.191") 3. 105-284 7 WASHER (3/16") 4. 106-018 4 JAM NUT (3/8-NF) 5. 363-521 1 THROTTLE BRACKET 6. 196-230 1 THROTTLE CABLE (100") 7. 110-519 1 KNOB (1/2-NC, ORG) 8. 106-379 6 FLG LK SCREW (M6-1.00 X 20mm) 9. 106-385 10 FLG LOCKNUT (M6-1.00) 10. 365-296 1 THROTTLE HANDLE 11. 196-130 1 FRICTION CONTROL 12. 331-793 1 CONTROL ARM 13. 107-194 2 FLG SCREW (M8-1.25 X 50mm) 14. 105-095 4 WASHER (1/4") 15. 106-386 2 FLG LOCKNUT (M8-1.25) 16. 323-889 - OPERATOR MODULE 17. 106-382 3 FLG LK SCREW (M10-1.50 X 20mm) 18. 110-373 2 BOLT-ON CLAMP (13/16") 19. 106-013 1 WASHER (3/16") 20. 106-266 1 FLG NUT (M10-1.50) 21. 337-160 1 CABLE BRACKET 22. 319-936 1 THROTTLE WELDMENT 23. 106-712 4 FLG SCREW (M6-1.00 X 16mm) 24. 331-108 1 THROTTLE MOUNT BRACKET

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE2 AND FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. TO MOUNT THROTTLE BRACKET (REF #5) REMOVE SCREWS CURRENTLY ON ENGINE AND REPLACE WITH TWO EACH OF RE #13 & REF #15 2. THE THROTTLE CABLE LOCATED UNDER THE CONSOLE OF THE OPERATOR MODULE (REF #16) WILL BE TWO PIECES. YOU MUST USE THE UPPER HOLE AS INDICATED FOR RT150/HT150/RT185/HT185 APPLICATIONS. 3. REF #12 (331-793) HAS BEEN ROTATED 180 DEGREES ON RT185/HT185.

NOTE:

C

806-773

62

63

64

65

66

67

68

ATTACHMENT CONTROL

6

3 1

19

FR ON T

SEE FOOTNOTE 3

20 2

17 7

16 4

SEE FOOTNOTE 2

10 35 27

5

5

30

7

38 34

9 13

29

32

24 25

7

11

22

30

37 ARM ATTACHED TO PUMP HOUSING

33

31

8 21

39 14

12

36 30

SEE FOOTNOTE 1

18 27

34 ATTACHMENT PUMP 25

32

24

29 13

15 31

28 26 23

G

806-772

69

ATTACHMENT CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

106-566 331-064 106-712 105-816 106-138 110-375 106-385 184-362 331-061 331-062 106-391 105-273 110-697 106-005 196-294 110-688 365-278 106-389 105-044 196-131 110-685 303-459 106-992 331-166 105-810 106-386 365-358 363-524 106-138 217-270 106-048 110-318 106-161 106-678 106-542 105-091 106-390 106-850 106-030

QTY

2 2 2 1 4 1 7 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 70mm) FRICTION CONTROL BEARING FLG SCREW (M6-1.00 X 16mm) SCREW (#10-24 X 1-1/2, PAN SLT) NUT (M5-0.08) KNOB (1/2-NC , YELLOW) FLG LOCKNUT (M6-1.00) SPACER CABLE CABLE MOUNT TAB LEVER STOP WASHER (M12) SCREW (M12-1.75 X 35mm) CLAMP (.360") SCREW (M8-1.25 X 16mm, ALN) CONTROL CABLE ROD END (M12-1.75) ATTACHMENT HANDLE WASHER (M8) JAM NUT (1/2-NC) FRICTION CONTROL UNIT ROD END (M5-0.80, FM RH) NEUTRAL SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25mm) BACKUP (.360", BOLT ON) BOLT (#10-24 X ‡", ALN) FLG LOCKNUT (M8-1.25) ACTUATION LEVER CABLE ANCHOR BRACKET NUT (M5-.80) PROXIMITY SWITCH HARNESS LOCKNUT (#10-24) BALL JOINT (#10-32) FLG SCREW (M6-1.00 X 20mm) LOCKNUT (1/4-NF) PAN HEAD SCREW (M5 X .8 X M16) LOCK WASHER (5/16") WASHER (M10) LOCKNUT (M5-0.08) LOCKWASHER (M12)

FOOTNOTES

1-INSTALL ACTUATION LEVER (REF #27) PRIOR TO INSTALLING PUMP. 2-FOR DESTINATION OF THIS WIRE RECEPTACLE SEE "ELECTRICAL DIAGRAM-FRAME/ENG. HARNESS" (PAGE 805-075).

3-USE UPPER HOLE FOR TRENCHER AND SAW. USE LOWER HOLE FOR PLOW

NOTE:

G

806-772

70

NOTES:

71

HYDRAULICS

72

See loose-leaf schematic included with this manual.

73

HYDRAULIC SCHEMATIC Ref. Number 0 1 2 3 4 5 6

Component John Deere 6068 cooler cooler bypass neutral bypass valve brake charge manifold hydraulic filter attachment pump

7

8

right track ground drive pump left track ground drive pump auxiliary pump

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

T1 T2 T3 T4, T7 T5, T8 T6, T9

C

trencher motor relief valve backfill blade tilt cylinder backfill blade lift cylinder backfill blade swing cylinder backfill blade valve left track ground drive motor right track ground drive motor hydraulic reservoir attachment control valve frame level cylinder impeller motor reel carrier cylinder hydraulic control valve reel lift cylinder reel carrier motor attachment motor

attachment reverse test port attachment foreward test port charge pressure test port ground drive forward test port ground drive reverse test port charge pressure test port

Notes 2400 rpm, no load 25 psi (1.7 bar)

82 gpm (310 L/min) flow; 7.93in3 (130cc) displacement; see T1, T2 charge - 15.6 gpm (59 L/min) flow; see T3 46 gpm (174 L/min) flow; 4.57in3 (75cc) displacement; see T4, T5, T7, T8 charge - 11.7 gpm (44 L/min) flow; see T6, T9 12.3 gpm (46.6 L/min) flow or 24.6 gpm (93 L/min) flow with optional conveyor; 1.3in3 (21cc) displacement 3000 psi (207 bar)

4440-4840 psi (306-334 bar) see reference notes A, C, D 6760-7160 psi (466-494 bar) see reference notes A, C, D 400 psi (28 bar) at idle; see reference notes C, D 6760-7160 psi (466-494 bar); see reference notes B, C, D 6760-7160 psi (466-494 bar); see reference notes B, C, D 350 psi (24 bar) at idle; see reference notes C, D

806-774

74

HYDRAULIC DIAGRAM-HT 2

FLOW DIRECTION

TILT

2

TILT

CHARGE RETURN PRESSURE INACTIVE CONTROL

4

2

2

SWING

3

SWING

1

LIFT

LIFT

4

5

21 10

8

18

7

6

11

9

13

12 20

14 17

TRENCHER MOTOR SHIFT

16

CHARGE IN ATTCH PUMP

CHARGE OUT

RT GND DRV PUMP LT GND DRV PUMP

15

2

LEVEL

LEVEL

2

BRAKE

PRESSURE ON ATTACHMENT VALVE MOTOR SHIFT

19 MOTOR SHIFT

06

BRAKE

19

ID0068596

75

HYDRAULIC DIAGRAM-HT REF PART NO. NUMBER

1. 155-260 2. 151-058 3. 155-260 4. 151-095 5. 155-260 6. 360-367 7. 158-693 8. 155-260 9. 158-381 158-365 10. 155-260 11. 364-169 12. 158-681 13. 159-411 14. 158-051 15. 151-363 16. 158-680 17. 159-194 18. 155-260 19. 166-344 20. 516-009 21. 155-260

QTY

DESCRIPTION

BK QDC ADAPTOR (02-O40) CYL (3" X 1.75" X 6") BK QDC ADAPTOR (02-O40) CYL (4" X 2.25" X 8") BK QDC ADAPTOR (02-O40) RADIATOR/OIL COOLER FLOW CHECK VALVE (16SF-16SF BK QDC ADAPTOR (02-O40) HYD PUMP - AUXILIARY HYD PUMP - AUXILIARY BK QDC ADAPTOR (02-O40) HYDRAULIC TANK RELIEF VALVE (AUXILIARY) FILTER HEAD (20SF-20SF) HYD PUMP - AUXILIARY HYDRAULIC PUMP HYD CONTROL VALVE CHARGE MANIFOLD BK QDC ADAPTOR (02-O40) GEAR BOX (PLANETARY) HYD CONTROL VALVE ( -SPOOL) BK QDC ADAPTOR (02-O40)

REMARKS

TEST PORT (AUXILIARY PRESSURE) TEST PORT (ATTACHMENT CHARGE) TEST PORT (RIGHT TRACK FORWARD)

TEST PORT (LEFT TRACK FORWARD)

TEST PORT (CASE DRAIN)

TEST PORT (LEFT TRACK REVERSE)

TEST PORT (RIGHT TRACK REVERSE)

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0068596

76

77

78

79

80

81

82

83

84

85

86

87

88

RESERVOIR HYDRAULICS Tier 1

10

5

11

4 3 2

TO "PUMP INLET HYDRAULICS" PG 807-007

LY PP SU

1

N UR RET

9

8 6

12 7

14

13

TO "IMPELLOR" RELIEF PG 806-776

TO "WITH IMPELLOR" PG 806-776

T ON FR

TO "WITHOUT IMPELLOR" RELIEF 806-775

05

ID0055442

89

RESERVOIR HYDRAULICS Tier 1

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-818 2 322-289 1 110-411 1 111-021 1 364-388 514-078 1 514-154 1 115-152 1 116-322 AR 111-046 1 110-217 1 154-391 1 115-112 1 154-324 1

DESCRIPTION

REMARKS

BOLT (1/4-NC X 1-1/2") BACKUP (BOLT ON) BOLT ON CLAMP (3/4", SET) BREATHER CAP (TANK) HYDRAULIC RESERVOIR SLIP-ON COUPLER (20S-24H90, 12SF) SLIP-ON COUPLER (120S-16H90, 08NF) PLUG (12N, SQ FM) BULK HOSE (1/2" SOLD PER 1") CAP FILLER NECK WORM CLAMP (7/16" TO 1") CONNECTOR (08S-10O) PLUG (08N, SQ) CAP (10OF)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

05

ID0055442

90

91

92

93

94

AUXILIARY HYDRAULICS WITH IMPELLOR

2 1 3

17

3 4

13

18

14

19

5 12

11 10

16

6 7

15

TO PICILO TUBE

20

8

21

9

TO FRONT TANK OUTLET

B

806-776

95

AUXILIARY HYDRAULICS WITH IMPELLOR REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

337-542 154-698 154-309 117-679 515-139 154-300 155-194 154-299 515-025 117-196 154-284 154-391 514-081 154-482 158-681 324-127 515-549 149-466 154-300 158-365 149-465

DESCRIPTION

NEUTRAL SWITCH BRACKET HOSE (10OFX-26"-2750) BK CONNECTOR (10O-10OBK) ABRASION SLEEVE (1.59" X 32") HOSE (10OFX45-36"-3000) CONNECTOR (10O-12S90) REDUCER (20S-12SF) RUN TEE (08S-080-08O) HOSE (O8OFX90-34-3000) ABRASION SLEEVE (2.07" X 34") CONNECTOR (O8S-O8O45) CONNECTOR (08S-10O) UN BR TEE (10OFX-10O-10O,04NF) CONNECTOR (O4N-O4O90) RELIEF VALVE (AUXILLIARY) VALVE SPACER HOSE (100FX45-62"-3000) HOSE (10OFX90M-34"-3000) CONNECTOR (10O-12S90) HYD PUMP - AUXILLIARY HOSE (10OFX90L-34"-3000)

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1-SEE PAGE 806-775 ENTITLED "AUXILLIARY HYDRAULICS WITHOUT IMPELLOR" FOR MOUNTING HARDWARE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

B

806-776

96

97

98

99

100

101

102

103

104

CHARGE MANIFOLD

2

3 1

07

ID0075349

105

CHARGE MANIFOLD REF PART NO. NUMBER

1 2 3

159-194 159-149 158-636 110-264

QTY

DESCRIPTION

CHARGE MANIFOLD 1 MANIFOLD BLOCK 3 SOLENOID VALVE CARTRIDGE 4 EXPANDER PLUG (.275")

REMARKS

INCLUDES REF NO'S: 1-3 TORQUE TO 30 FT-LBS

NOT SHOWN:

500-756 217-770

SEAL REPAIR KIT SOLENOID COIL

FOOTNOTES:

NOTE:

07

ID0075349

106

HYDRAULIC CONTROL VALVE

9

4 2

10

10 INLET 10

7 6 5

OUTLET

6

5

3

8

6

1

1

04

ID0129273

107

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

516-009 500-934 500-294 N/A 500-939 500-926 500-938 500-933 500-931 500-937 500-932 500-933 500-935 500-927 500-928 191-151

QTY

2 3 1 1 1 2 3 2 1 1 1 1 1 1 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE SPOOL POSITIONER KIT PLUG (10S) OUTLET COVER INLET COVER SEAL REPAIR KIT VALVE SECTION LOAD CHECK PLUG KIT SEAL REPAIR KIT VALVE SECTION SEAL REPAIR KIT LOAD CHECK PLUG KIT FLOAT POSITIONER KIT RCM RELIEF CARTRIDGE (2500PSI) SEAL REPAIR KIT SPOOL LIP SEAL KIT

INCL REF #'S 3, 4 , 5 & 7

INCL REF #'S 2 & 9 INLET COVER SECTION INCL REF #'S 1, 6 & 10 WORK SECTION INCL REF #'S 6, 8 & 10 "FLOAT" WORK SECTION

SPOOL - REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF. #10 (191-151) SUPERCEDED PART #500-930

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0129273

108

109

110

111

112

113

114

HYDRAULIC CYLINDER (2.0" X 1.00" X 8.0")

2

1 3 4 5

6

7

05

ID0129120

115

HYDRAULIC CYLINDER REF PART NO. NUMBER 1.

2.

3.

4.

5.

6.

7.

151-031 190-165 150-778 150-285 106-096 150-775 150-772 150-417

QTY 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

8.0") CYL (2.0" X 1.0" X SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL (2") FLG BOLT (1/2-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.0") CYLINDER HEAD (2" X 1") CYLINDER ROD

INCL. REF. NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN: 259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES: 1 -TORQUE TO 90-100 FT-LBS (120-135 N.M).

NOTE:

05

ID0129120

116

117

118

NOTES:

119

ELECTRICAL

120

121

122

123

124

125

126

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS

3 WATER TEMP. SENDER (34) GRN

1

TAN/GRN (17)

ORG/GRN

-A-

(5A)

TO ATTACHMENT NEUTRAL PROXIMITY SWITCH

BLK (1)

TO BATTERY BOX

4

BLK RED/BLU RED

ORG/GRN

1

(5A)

RED/WHT

5

(18)

HYD. FILTER SWITCH

TO RIGHT GROUND DRIVE NEUTRAL

(31) GRA/YEL GRA/BLK (30)

TO HYD. TEMP. SENDING UNIT

PROXIMITY SWITCH

BLK (1)

7

ORG/GRN

GRA/WHT

(5A)

(19)

1 TO LEFT GROUND DRIVE NEUTRAL PROXIMITY SWITCH

BLK (1)

6 RED BLK

(1) BLU/GRN (41)

BLK

RED BLK

TO REEL CARRIER DOWN

(1)

BLK

TO PARKING BRAKE

TO ATTACHMENT HIGH

2

BLK

MOTOR HIGH

RED BLK

GRA/BLU

(1) BLU/ORG (24)

(47)

BLK RED BLK

BLK

(1) ORG/BLU (48)

(1)

TAN/WHT

TO FRAME TILT LEFT RED BLK

2

(43)

BLK TO SEAT HARNESS

TO REEL CARRIER UP

(1)

WHT (12) WHT/RED (16)

RED BLK

GRN/BLU (46)

2

BLK (1)

TAN/GRN

TO FRAME TILT RIGHT RED BLK

(42)

2 ORG/BLU (48)

(3) TO CAB POWER

RED/BLU BLK (1)

TO WHT

ORG (3A) WHT (12) (80) YEL/GRN ORG (3A) TO CAB

TO ATTACHMENT

WHT SWITCH & CONVEYOR

BLK (1) WHT/YEL (13)

TO WHT/YEL

8

08

ID0030424

127

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

215-2286 3 159-171 4 217-513 1 214-255 1 N/A 1 158-805 1 215-148 1 214-819 1 214-132 1

DESCRIPTION

PROXIMITY SWITCH 12MM WP CONTROL VALVE MANIFOLD WATER TEMPERATURE SENDER FRAME/ENGINE HARNESS HYD. FILTER PRESS. SENSOR HYD. CONTROL VALVE (4-WAY, 2-P0S) TEMPERATURE SWITCH TEMPERATURE SWITCH JUMPER PLUG (6-WAY FM WP)

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0030424

128

ELECTRICAL DIAGRAM

HORN

FRAME/ENGINE HARNESS

12 TAN/BLU (23)

TO AIR CONDITIONER

ALTERNATOR DIODE

10

YEL/GRN (80)

ORG/GRN (7) TO FUEL SENDER

ORG/BLK (11A)

ORG/BLU (7) WHT/GRN (28)

14

BLK (1) (2)

RED (2) 1

2

GND

BAT

COOLANT TEMPERATURE SWITCH

13 ALTERNATOR

ORG/BLK RED/WHT (11A) (18) ORG/GRN GRA/WHT WHT WHT/YEL YEL (5A) (8) (19) (12) (13) ORG TAN/BLU WHT/RED (3A) (23) (16)

TO CONSOLE HARNESS

TAN/GRN (17) WHT/GRN (28) BRN/ORG (44) WHT/BLU (29) GRN/BLU

1

2

3

4

7

8

9

10 11 12

13 14 15

16 17 18

5

6

19 20 21

22 23 24

BLK (1) PUR CB (9) A RED (2A)

15

TO CONSOLE HARNESS

OIL PRESSURE SENDER BLU (35) OIL PRESSURE SWITCH

16

WHT/BLU (29)

BLU/ORG (24) GRN (34)

BRN (33) TAN/GRN (42) TAN/WHT GRA/BLU GRA/YEL (43) BLU/GRN (31) BLU (41) (35) GRA/BLK

STARTER

M B

S

9

PUR (9)

CAVITY PLUG

RED (2)

BRN/ORG (44) TO COLD START

-A-

BRN (33)

11

08

FUEL SENDER

ID0030424

129

ELECTRICAL DIAGRAM FRAME/ENGINE HARNESS REF PART NO. NUMBER

9.

10.

11.

12.

13.

14.

15.

16.

195-897 214-256 217-539 306-609 192-006 215-173 215-148 214-819 215-113 215-183 217-736

QTY

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

STARTER DIODE CONNECTOR FUEL SENDER HORN HIGH FREQUENCY HORN ALTERNATOR TEMPERATURE SWITCH TEMPERATURE SWITCH OIL SENDER SENDER, OIL PRESSURE HD OIL PRESSURE SWITCH

REMARKS

OBSOLETE

OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0030424

130

ELECTRICAL DIAGRAM CONSOLE HARNESS HT150 / HT185

DIODE BLOCK

3 GRA/BLK (30)

4

HORN BUTTON

5

YEL/RED (32)

WHT/GRN (28)

WHT/GRN (28)

BLU/RED (27) 1 2

1 1

BLU/RED (27)

1 0

9

6

8

5 4

7

1

BLU/RED (27)

6

WARNING LIGHTS ALARM

WHT/BLU YEL/RED (32) (29)

ORG/GRN (5A)

WHT WHT/BLK ORG/BLK BLK ORG WHT WHT/YEL WHT/GRN WHT/BLU WHT/RED

WHT (12) WHT/YEL (13) WHT/GRN (14) WHT/BLU (15) WHT/RED (16) CAVITY PLUG

TAN/BLU (23)

BLU/RED (27) ORG/GRN (5A)

14

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1) ORG/GRN (5A) CAVITY PLUG

YEL/RED (32) GRA/BLK (30) GRA/YEL (31)

3 2

INTERLOCK DISPLAY/MODULE

TAN/BLK (26) ORG/GRN (5A)

PARK BRAKE LIGHT

1

BLK (1)

HYD. OIL TEMP LIGHT

ORG/BLU (5) WHT/PUR (4)

GRA/BLK (30) GRA/YEL (31) ORG/GRN

HYD. FILTER LIGHT

(5A) WHT/BLU ORG/GRN (29) (5A)

ENGINE OIL PRESSURE LIGHT

14

BAT

ACC

ORG/RED (3)

2

IGNITION SWITCH

ORG/GRN (5A)

14

IGN ST

RED (2A)

WHT/GRN (28) ORG/GRN BLK (5A) (1)

ENGINE TEMP LIGHT

OPERATOR GND DRIVE DIG CHAIN

11

TAN/GRN (42)

VCH

16

8 7 1 4 2 5 3 6

ACCESSORY SOCKET

FRAME TILT SWITCH

ORG (3A) TAN/WHT (43)

VCH

15 8 7 1 4 2 5 3 6

GROUND

DRIVE

SWITCH

ORG (3A)

-A18

18

BLU/GRN (41) REEL CARRIER SWITCH

VCH

GRA/BLU (47) 8 7

14 2 5 3 6 ORG/GRN (5A)

BLU BLK BLU/ORG (25) (1) (39)

COLD START SWITCH PUR (5A) BLK (1) GRA (35)

S

G I

OIL PRESS. GAUGE

PUR (5A)

GRA (34)

BLK (1)

S

G I

VCH

8 7 1 4 2 5 3 6

2 3

PUR (9A) BRN/ORG (44)

BLK (1)

ORG/GRN YEL (5A) (8)

9

ORG/GRN YEL/BLK (5A) TAN/BLK (21) BLU (26) (25) BLU/YEL PARK BRAKE (40) SWITCH

BLK (1) PUR (5A) GRA (33)

11

BLK (1) PUR (5A)

17 S

G I

I G

WATER GAUGE S

7

GRN/BLU (46)

8

FUEL GAUGE

G I

VOLTMETER

13

12

10 TACHOMETER

05

ID0111337

131

ELECTRICAL DIAGRAM CONSOLE HARNESS HT150 / HT185 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

217-245 217-845 214-852 214-961 214-962 216-521 306-607 306-608 306-603 215-131 215-415 217-531 215-415 217-789 217-535 215-415 217-764 215-133 215-415 215-129 215-415 217-020 217-046 217-051 217-021 217-027 217-036 217-029 217-028 217-762 214-301 217-829 217-703

QTY

DESCRIPTION

1 1 1

INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT DIODE BLOCK HORN BUTTON BUTTON COVER AUDIO ALARM OIL PRESSURE GAUGE NITE-LIGHT KIT(12VDC) WATER TEMPERATURE GAUGE NITE-LIGHT KIT(12VDC) ROCKER SWITCH (DPST) TACHOMETER NITE-LIGHT KIT(12VDC) ROCKER SWITCH (SPDT) FUEL GAUGE NITE-LIGHT KIT(12VDC) VOLT METER NITE-LIGHT KIT(12VDC) PILOT LIGHT BULB INSERT (RED) ENG TEMP INSERT (RED) ENG OIL PSI INSERT (RED) HYD OIL HI PSI INSERT (YEL) HYD OIL PSI INSERT (RED) PARK BRAKE INSERT (BLACK) BLANK ROCKER SWITCH (SPDT) ACCESSORY SOCKET ROCKER SWITCH (DPDT) OMNI LEVER SWITCH

1 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 2 1 2 2

REMARKS

REPLACEMENT ENG OIL TEMP ENG OIL PRESS HYD OIL HI TEMP HYD FILTER PRESS PARK BRAKE BLANK

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0111337

132

ELECTRICAL DIAGRAM CONSOLE HARNESS HT150 / HT185

ATTACHMENT RELAY

START

WHT 0.8 (12)

WHT/GRN 0.8 (14) 2 4 1

0.8 (27)

RELAY BLK WHT/BLU 0.8 (15) 0.8 (1) WHT/BLK WHT 0.8 (10) RED 3.0 (2A) 1.0 (12)

3 5

TAN/GRN 0.8 (17)

GROUND DRIVE RELAY

PARK BRAKE RELAY LIGHT TEST BLU/RED RELAY

BLK 0.8 (1)

3 5

30

85

-A-

87A 87

86

2

BLK 0.8 (1) PUR 3.0 (9)

2

BLK 0.8 (1)

YEL/BLU 0.8 (22)

A1

RIGHT NEUTRAL RELAY YEL/BLU 0.8 (22)

YEL/RED 0.8 (32) ORG/GRN 1.0 (5A)

3 5

1

BLK 0.8 (1)

BLK 0.8 (1)

WHT 0.8 (4A)

A3

A4

YEL/BRN 1.0 (20)

3 5

3 5

2 4 1

1

2

TAN/BLK 0.8 (26) A2

YEL/BRN 0.8 (20)

BLK 0.8 (1)

3 5

1

LEFT NEUTRAL RELAY

YEL/BLK 0.8 (21)

2 4 1

YEL/BLK 0.8 (21)

BLK 0.8 (1)

BLK 0.8 (1)

GRA/WHT 1.0 (19)

RED/WHT 1.0 (18) A6

A5

23

19

ORG/GRN (5A) BLK (1) BLU/ORG (39) YEL (8) RED/WHT (18)

F

22

E D C B

(4A) WHT

A

(5A) ORG/GRN

(3A) ORG

(11A) ORG/BLK (5) ORG/BLU (11) WHT/PUR ORG/BLK

(3) ORG/RED (4)

GRA/WHT (19)

21 (ATC 5 AMP)21

(ATC 5 AMP) FUEL

5A

15A

5A

15A

START

(ATC 15 AMP) (ATC 15 AMP) ACCESSORIES IGNITION

20

LOADING 20 POSITION OF FUSES FUSEBLOCK BLU/ORG (24) WHT/YEL RED/ORG BRN (13) (33) GRN TAN/BLU (53) (23) (34) WHT GRA/ORG (12) (52) 24 18 12 6 ORG/BLK BLK/WHT (11A) 23 17 11 5 (51) 22 16 10 4 GRA/YEL BLU (31) (35) D C B A GRA/BLK YEL (30) 21 15 9 3 (8) CAVITY PLUG BLU/YEL (40) CB A BLK (1)

PUR (9)

RED (2A)

TO ENGINE/FRAME HARNESS

GRA/BLU (47)

20 14

8

2

19 13

7

1

RED/WHT (18)

GRN/BLU ORG/GRN ORG (5A) (46) BRN/ORG TAN/GRN (3) (44) (17) WHT/BLU WHT/RED WHT/GRN (29) (16) (28)

BLU/ORG (39)

TO ENGINE / FRAME HARNESS

TO ENGINE/FRAME HARNESS

05

ID0111337

133

ELECTRICAL DIAGRAM CONSOLE HARNESS HT150 / HT185 REF PART NO. NUMBER

QTY

19.

20.

21.

22.

23.

1 2 2 1 6

217-826 217-809 217-811 214-096 217-710

DESCRIPTION

REMARKS

MINI RELAY (SPDT) FUSE (ATC, 5 AMP) FUSE (ATC, 15 AMP) CONSOLE HARNESS MICRO RELAY (SPDT)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0111337

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

NOTES:

151

MISCELLANEOUS

152

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

153

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

154

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

155

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

156

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

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